Kitchen Ventilation Systems PDF

Kitchen Ventilation Systems
1 Copyright © 2007 Greenheck Fan Corp.

AGENDA...
• Kitchen Ventilation … SYSTEM
– More than just a kitchen hood...
• Kitchen Effluent…
– What Is It?
• Hood Types
– ‘Type I’ vs. ‘Type II’
• Code Driven Exhaust Air Requirements…
– ‘Old’ design criteria and safe rules of thumb.
• Listed Hoods / UL Standard 710

AGENDA...
• Cooking process and ventilation...
– Theory of operation
– Hot vs. cold
• Exhaust air requirements
– How much air should I exhaust?
– Size and type of cooking appliances
– Thermal updraft characteristics
– Quantity and methods of calculation

AGENDA...
• Make-Up Air…
– Quantity - How much?
– Quality - Where’s it coming from?
Is it tempered?
– Integral Supply Hoods and External Plenums
• Short Circuit Hoods…
– History and application
– Engineering marvel or myth?

Kitchen Effluent - What Is It?
• Kitchen Effluent
– is the by-product of commercial cooking processes that
must be captured, contained, and removed from the
space by the kitchen ventilation system.
• Kitchen Effluent
– consists of heat and contaminants
– very small grease particles
– grease vapor (just like humidity in the air)
– moisture
– odor
– VOC’s (volatile organic compounds).

Kitchen Ventilation… SYSTEM
• Ventilation System
– Effluent Control
– Worker Comfort /
Productivity
– Health / Safety
– Patron Comfort
– Energy / Costs

• Kitchen Hood
– Contain Effluent
– Extract Grease
– Physical Fire Barrier /
Protection

• My kitchen hood isn’t
working!
• The hood is only a
“receiving device”.
• Exhaust fan
• Make-Up Air

Understanding the… SYSTEM
Question:
– What causes smoke and grease laden air to move horizontally
and spill out under a kitchen hood…Good Question?
Answers:
• Not enough exhaust air for the cooking load.
• Kitchen hood is undersized for the application.
• Cross drafts in the kitchen.
• Excessive velocities from the make-up air source(s).
• Not enough supply air brought into the kitchen.
• Short circuit??…what’s the ratio (exhaust & supply)?

Hoods Types
“Type I” vs. Type II”
• Type I - Grease laden air applications.
– Must include UL Classified Filters
– Must meet NFPA # 96 fully welded duct requirements
– Must utilize a listed exhaust fan in accordance w/ UL
subject 762.
• Type II - Non-Grease exhaust applications
– Heat, moisture, odor only
– “standard” HVAC ductwork can be used

Hoods Types
“Type I” vs. Type II”
According to the International Mechanical Code, “A Type I
hood shall be installed at or above all commercial food heat
producing equipment that produces grease vapors or smoke.
A Type I or Type II hood shall be installed at or above all

commercial food processing equipment that produces fumes,
steam, odor, or heat.

Exhaust Air Volume
• Old design criteria.

• “Safe rules of thumb”.
Minimum
Criteria Design Value
Hood Face Area: Island Canopy 150 cfm/sq.ft.
Wall Canopy 100 cfm/sq.ft.
Corner Canopy 85 cfm/sq.ft.
Hood Perimeter Area (between hood & appliance) 50 cfm/sq.ft.
Hood Length (shelf-type only) 200-350 cfm/lin.ft.
Kitchen Floor Area 4 cfm/sq.ft.
Kitchen Volume 20-30 air changes/hr.

International Mechanical Code
• International Mechanical Code (IMC) 2003

– Authored jointly among members of BOCA, ICBO,
and SBCCI.
– Virtually identical to the Uniform Mechanical Code
1997 edition with only minor changes or enhancements.

International Mechanical
Code (2003)
How much air should I exhaust?
507.1 General.
• Commercial kitchen exhaust hoods shall comply with the
requirements of this section. Hoods shall be designed for the
type of cooking appliance served and shall be designed to
confine cooking vapors and residues within the hood.
– Exception: Factory-built commercial exhaust hoods which are tested in
accordance with UL 710, listed, labeled and installed in accordance
with Section 304.1 shall not be required to comply with Sections 507.4,
507.5, 507.7, 507.12, 507.13, 507.15 and 507.16.

UL Standard 710
UL Standard 710 - Test standard for kitchen exhaust hoods
• UL Standard 710 is a safety test, not a
performance test.
– Kitchen hoods are evaluated for structural integrity
after subjected to intense fire.
– As a safety measure, minimum allowable exhaust flow
requirements are established to ensure that
contaminated effluent is exhausted to ensure a
“safe condition”.

UL Standard 710
UL Standard 710 - Test standard for kitchen exhaust hoods
• Airflows are established under controlled

laboratory conditions, and greater exhaust and/or
lessor supply may be required in specific
installations.
• Air volumes are minimum and maximum
allowable values only, and are not intended to be
design criteria.

Exhaust CFM - Codes & Standards
• The “Older” Mechanical Codes required Arbitrary

exhaust levels (100 CFM / Sq. Ft), without exception.
• UL Standard 710 establishes minimum exhaust
values, again which are Arbitrary - and has nothing
to do with performance, only safety.
• Mechanical Codes today allow for exceptions to
these Arbitrary formulas for UL Listed Hoods
– AND must be designed to work, based on the cooking
process below the hood!

So what’s the “correct”
Exhaust Air Volume?
• The cooking process and equipment used dictates
the hood dimensions and minimum exhaust level.
– Hot process
– Hood is a receiving device
– Sized and located to receive the buoyant plume
– Net Exhaust volume must be greater than the
thermal updraft

Exhaust Air Volume
For complete smoke
removal, the air quantity
exhausted (QE) must be
equal to, or greater than
the (QC), the air quantity
generated by the cooking
equipment.

Exhaust Air Volume
Total required
exhaust must equal
contaminated airflow
(QC) plus minimum
face capture airflow
(QF).
QC = Contaminated air generated by the cooking equipment.

QF = Quantity of air to contain surges, cross drafts and turbulence.
QE = Q C + Q F

QC - Contaminated Air Quantity
• Equipment type
• Equipment size
• Equipment temperature
• Fuel type
• Cooking product
• Cooking process
• Complex with infinite combinations

QC - Contaminated Air Quantity
• Cooking appliances can be grouped into the
following general categories, based upon
Thermal Updraft Velocity characteristics:
• Light Duty…………………………….50 FPM
(Ovens, Steamers, Ranges)
• Medium Duty…………………………85 FPM
(Griddles, Fryers)
• Heavy Duty…………………………..150 FPM
(Char-Broilers)
• Extra Heavy Duty…………………...185 FPM
(Solid Fuel)

QC - Typical Equipment Battery
• Typical cooking battery and canopy hood.

• Assume 3” spacing behind, and between appliances.
• Assume typical 6” required overhang at front and ends.
• Hood dimensions: 102” x 42”

QC - Typical Equipment Battery

Capture Velocity
• The velocity
needed to maintain
capture and reduce
the effects of
equipment surges
and cross drafts

QF - Quantity of Air
to Contain Surges,
Cross Drafts and Turbulence
QF = (Total Hood Area – Total Appliance Area) X 50
Total Hood Area (102 X 42) / 144 = 29.8 Sq. Ft.
QF = (29.8 – 15.9) X 50 = 695 CFM

Exhaust Volume QE = QC + QF
Total Hood Area (102 x 42) / 144 = 29.8 Sq. Ft
QF = (Total Hood Area - Total Appliance Area) X 50
QF = (29.8 - 15.9) x 50 = 695 CFM
QE = QC + QF
QE = 1194 + 695 = 1889
ASSUMPTIONS:
• 100% Capture
• Normal Room Cross Drafts
• 100% Equipment Usage

Make-Up Air…
Question: When is it necessary to provide make
up air to a system?
Answer: Always. Codes and Standards require
that make-up air be provided. NFPA # 96 states,
“Replacement Air Quantity be adequate to
prevent negative pressures in commercial
cooking area(s) from exceeding 0.02 in. water
column (4.98kPa).”

Make-Up Air
Quality…Quantity…Source...
• Exhaust Only Kitchen Hood
• Dedicated Kitchen Make-Up Air
• Integral Supply Hoods
– Face Supply – Air Curtain Supply
– Combination Face & Air Curtain Supply
• External Supply Plenums
– Face Supply Plenum – Air Curtain Supply
– Variable Supply – Back Supply
– Seasoned Air
• Short Circuit Hoods

Exhaust Only Hood System
• Low initial cost
• Make-Up Air available from existing HVAC
• Good performance if Make-Up Air is provided
properly
• Lower installation costs
• Small installations
• Make-Up Air “Quality” is Critical

Face Supply
(front face discharge)
• Avoids disturbing cooking operation
• Does not direct air at worker
• Registers
– Longer throws
– Larger kitchens
– Not or marginally air
conditioned kitchens
• Perforated
– Short throws
– Smaller obstructed kitchens
– Air conditioned kitchens
– Tempered supply air

Face Supply Plenum
• Provides Make-up
Air at a low cost
• Fits on any exhaust
only hood.
• Easy retro fit
• 150 CFM/ft max

Face Supply Application
• Utilize Front Face Supply Hoods

– Medium to large installations, such as full service
kitchens and dinner houses.
– Good room balance. Exhaust and supply operate
together.
– Tempered make-up air - Recognize that the supply
air requires heating and / or cooling in most climates
(typically 55 - 85 deg. F.) This will yield good
performance, good worker comfort, good HVAC
balance…but at a price.

Air Curtain Supply
• Spot cooling
• Clean air in
breathing zone
• Tempered supply air
• Limited quantity of
supply air
• Velocity is critical
– 150 FPM
maximum

Air Curtain Supply
• Provides Make-up Air
at a low cost
• Fits on any exhaust
only hood.
• Air curtain
advantages with
out the cool spots or
pilot light blow outs
• 110 CFM/ft max

Combination Face & Air Curtain
• Spot cooling
• Tempered supply air
• Larger total quantity
of supply air
• Adjustment between
face and air curtain
• Low velocities
(Through air curtain)

Variable Supply
• Provides Make-up
Air at a low cost
• Gives the kitchen
staff the ability
to change the
make up air quantity
through the face
(50-100%) or air
curtain (0-50%)
• 160 CFM/ft max

Back Supply- Rear discharge
• Supply air discharges
behind and below the
cooking equipment
• Excellent alternate method
for introducing untempered
or marginally tempered
make-up air.
• Incorporates a 6” clearance
to combustibles
• Includes a backsplash panel
• 145 CFM/ft

Rating of MUA methods
• Goal is comfort Good • Goal is low cost
• Tempered MUA • No AC for MUA
– Perf Ceiling – BSP
– Perf Face – ASP
– BSP – Perf Face
– ASP – Perf Ceiling
– VSP – VSP
– Register Face – Air Curtain
– 4-way diffuser – Short Circuit
– Short Circuit – Register Face
– Air Curtian – 4-way diffuser
Bad

What hood should I use?
• Southwest - dry and hot
– Perf face or BSP or ceiling perf
– Swamp cooler
• Southeast - Hot and Humid
– 50% through a ASP or BSP - heat only
– 50% through RTU - makes it bearable
• Nothing good is free

• North - cold and short mild summer
– BSP or perf face - heat only
• heat only because “it ain’t that bad that long”
– BSP or perf face - heat and cool
• If comfort is important
• cooling MUA to 85ºF makes it bearable and inexpensive
• Short cooling period not that expensive

• San Francisco or Hawii
– Perf face, ceiling perf, or BSP
– Basically free MUA all year
– Higher exhaust volumes ok
– Maybe MUA heat only in San Francisco

Ideal Kitchen
• It will have an exhaust only hood
• It will have an BSP -heat and cool 85ºF
• It will have perforated ceiling diffusers
– Twice as many as the catalog says to use
– Supplied by the RTU
• Be there during construction to assure no 4 way
diffusers are used.

Bring in Supply from
Multiple Sources
• When the supply limit is reached on the hood
option, then add perforated ceiling diffusers for
the remainder
• Supply lower FPM from multiple sources
– Use ASP on 3 sides of hood
– Use face supply with perf ceiling diffusers
– Use BSP with face supply hood

Short Circuit Hoods
History & Issues
• Design to circumvent
code driven excessive
exhaust levels
• Larger exhaust fan,
supply fan and duct
• Condensation,
turbulence, noise

• Working short
circuit hood
example
– System balance
– Total exhaust can
handle the cooking
load and short
circuit air.

• Misapplied short
circuit hood
example
– Unbalanced system
– Total exhaust can
not handle the
cooking load and
short circuit air.
– The excess heat and
contaminated air
overflows into the
room.

• A short circuit hood
is like a bathtub
with two faucets.
– The excess heat and
contaminated air
“overflows” into
the room, just like
an overflowing
bathtub.0

Short Circuit Hoods -Summary
• Failure not always apparent (visible smoke).
• Kitchen is “Extra Hot” in summer, cold in winter
(especially in colder climates like Wisconsin)
• The added heat gain to the space costs money due to
the “extra burden” on the HVAC system.
• Grease film in kitchen
• Games played in design or balance
The only application is when the hood is over exhausting!!!

Short Circuit Hoods - Summary
• The perceived “Energy Savings” by using
inexpensive (untempered) short circuit air actually
costs the owner more money.
• Higher up-front cost
– Equipment and initial installation
• Higher operational cost year after year
– Fan energy, tempering cost(s), and factoring in the heat
gain to the space by under exhausting the correct NET
exhaust amount based on the cooking process.

Kitchen Ventilation Systems
Design Considerations

• A minimum
overhang of 6 inch
is required by code
• Increase the
overhang for heavy
duty cooking
applications

• Insufficient
overhang results
in poor capture
and additional
heat gains in the
kitchen

• End or side skirts
are strongly
recommended
• Enhanced capture
• Reduces the effect
of cross drafts and
equipment surges

• An open door
can cause capture
problems with
the hood

• End or side skirts
can reduce the
effects an open
door has on hood
capture

• Re-hinging a door
may be a simple
and economical
way to improve
hood capture

• Adding a partition
between an open
door-way and the
hood can improve
hood capture

Insufficient
Make-Up Air
in the kitchen
can create
hood capture
problems

Locate ceiling
registers a minimum
of a throw distance
away from the hood

The use of portable
fans to improve
employee comfort
should be avoided

Hoods Facing Each Other
- Do not use face
registers
± Maybe perf face
registers if very
low FPM
± Maybe perf
ceiling registers
if very low FPM
+ Use BSP - least
capture problem

Discussion Summary
• Design the exhaust airflows based on the cooking
equipment
• Select a hood style best suited for the application
• Provide adequate overhang
• Minimize crossdrafts

Discussion Summary
• Eliminate “System Effects”
• Code Compliance
• System Responsibility

Discussion Summary
• Design the “correct” exhaust CFM based on
the cooking process and appliances used.
– Not arbitrary
– Not per mechanical code formulas
– Not per hood manufacturer’s UL values

Discussion Summary
• Utilize exhaust only hoods
– Small installations (HVAC System can handle the
load, or
– Large installations - Facilities such as supermarkets
where the make-up air required for the kitchen
ventilation system is insignificant compared to the
overall building load, and the building HVAC system
can handle.

Discussion Summary
• Utilize front face supply hoods
– Medium to large installations, such as full service
kitchens and dinner houses.
– Good room balance. Exhaust and supply operate
together.
– Tempered make-up air - Recognize that the supply
air requires heating and / or cooling in most climates
(typically 55 - 85 deg. F.) This will yield good
performance, good worker comfort, good HVAC
balance…but at a price.

Number one in air movement and control.
Centrifugal and Vane Fans and Ventilators Energy Recovery Kitchen Ventilation Dampers and
Axial Fans Ventilators & Systems Louvers
Make-Up Air Units
www.greenheck.com

The mission of Greenheck is to be the market leader in the
development, manufacture and worldwide sale of quality air moving
and control equipment with total commitment to customer service.

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Kitchen Ventilation Systems

1 Copyright © 2007 Greenheck Fan Corp.

2 Copyright © 2007 Greenheck Fan Corp.

3 Copyright © 2007 Greenheck Fan Corp.

4 Copyright © 2007 Greenheck Fan Corp.

5 Copyright © 2007 Greenheck Fan Corp.

6 Copyright © 2007 Greenheck Fan Corp.

7 Copyright © 2007 Greenheck Fan Corp.

8 Copyright © 2007 Greenheck Fan Corp.

9 Copyright © 2007 Greenheck Fan Corp.

10 Copyright © 2007 Greenheck Fan Corp.

A Type I or Type II hood shall be installed at or above all

11 Copyright © 2007 Greenheck Fan Corp.

• Old design criteria.

Hood Perimeter Area (between hood & appliance) 50 cfm/sq.ft.

Hood Length (shelf-type only) 200-350 cfm/lin.ft.

Kitchen Floor Area 4 cfm/sq.ft.

Kitchen Volume 20-30 air changes/hr.

12 Copyright © 2007 Greenheck Fan Corp.

• International Mechanical Code (IMC) 2003

13 Copyright © 2007 Greenheck Fan Corp.

14 Copyright © 2007 Greenheck Fan Corp.

15 Copyright © 2007 Greenheck Fan Corp.

• Airflows are established under controlled

16 Copyright © 2007 Greenheck Fan Corp.

• The “Older” Mechanical Codes required Arbitrary

17 Copyright © 2007 Greenheck Fan Corp.

18 Copyright © 2007 Greenheck Fan Corp.

19 Copyright © 2007 Greenheck Fan Corp.

QC = Contaminated air generated by the cooking equipment.

20 Copyright © 2007 Greenheck Fan Corp.

21 Copyright © 2007 Greenheck Fan Corp.

22 Copyright © 2007 Greenheck Fan Corp.

• Typical cooking battery and canopy hood.

23 Copyright © 2007 Greenheck Fan Corp.

24 Copyright © 2007 Greenheck Fan Corp.

25 Copyright © 2007 Greenheck Fan Corp.

QF = (Total Hood Area – Total Appliance Area) X 50

Total Hood Area (102 X 42) / 144 = 29.8 Sq. Ft.

QF = (29.8 – 15.9) X 50 = 695 CFM

26 Copyright © 2007 Greenheck Fan Corp.

27 Copyright © 2007 Greenheck Fan Corp.

28 Copyright © 2007 Greenheck Fan Corp.

29 Copyright © 2007 Greenheck Fan Corp.

30 Copyright © 2007 Greenheck Fan Corp.

31 Copyright © 2007 Greenheck Fan Corp.

32 Copyright © 2007 Greenheck Fan Corp.

• Utilize Front Face Supply Hoods

33 Copyright © 2007 Greenheck Fan Corp.

34 Copyright © 2007 Greenheck Fan Corp.

35 Copyright © 2007 Greenheck Fan Corp.

36 Copyright © 2007 Greenheck Fan Corp.

37 Copyright © 2007 Greenheck Fan Corp.

38 Copyright © 2007 Greenheck Fan Corp.

39 Copyright © 2007 Greenheck Fan Corp.

40 Copyright © 2007 Greenheck Fan Corp.

41 Copyright © 2007 Greenheck Fan Corp.

42 Copyright © 2007 Greenheck Fan Corp.

43 Copyright © 2007 Greenheck Fan Corp.