HVAC and Plumbing Volume 8

VOL 8
REHAB
THE GUIDE
HVAC/PLUMBING
www.TechnicalBooksPDF.com
PATH (Partnership for Advancing Technology in Housing) is a new private/public effort to develop, demon-
strate, and gain widespread market acceptance for the “Next Generation” of American housing. Through
the use of new or innovative technologies the goal of PATH is to improve the quality, durability, environ-
mental efficiency, and affordability of tomorrow’s homes.
Initiated at the request of the White House, PATH is managed and supported by the Department of
Housing and Urban Development (HUD). In addition, all Federal Agencies that engage in housing research
and technology development are PATH Partners, including the Departments of Energy and Commerce, as
well as the Environmental Protection Agency (EPA) and the Federal Emergency Management Agency
(FEMA). State and local governments and other participants from the public sector are also partners in
PATH. Product manufacturers, home builders, insurance companies, and lenders represent private indus-
try in the PATH partnership.
To learn more about PATH, please contact:
PATH
Suite B 133
451 7th Street SW
Washington, DC 20410
202-708-4250 (fax)
e-mail: [email protected]
website: www.pathnet.org
DISCLAIMER
The statements and conclusions contained in this report are those of Steven Winter Associates, Inc. and
do not necessarily reflect the views of the Department of Housing and Urban Development. Steven Winter
Associates, Inc. has made every effort to verify the accuracy and appropriateness of the report’s content.
However, no guarantee of the accuracy or completeness of the information or acceptability for compliance
with any industry standard or mandatory requirement of any code, law, or regulation is either offered or
implied. The products listed in the report are included only as examples of some available products. No
endorsement, recommendation, or evaluation of these products or their use is given or implied.
H VA C / P L U M B I N G
VOLUME 8 OF THE REHAB GUIDE
TABLE OF CONTENTS
FOREWORD 3
1. INTRODUCTION 4
2. HVAC DESIGN & ENGINEERING 6
3. DISTRIBUTION SYSTEMS 11
4. HEATING 19
5. COOLING 25
6. HEAT PUMPS 31
7. INDOOR AIR QUALITY 36
8. CONTROLS 42
9. FIREPLACES & CHIMNEYS 47
10. DOMESTIC HOT WATER HEATING 54
11. PLUMBING DESIGN & ENGINEERING 61
12. WATER SUPPLY & DISTRIBUTION SYSTEMS 63
13. DRAIN,WASTE, & VENT SYSTEMS 67
14. FUEL SUPPLY SYSTEMS 73
15. APPLIANCE VENTS & EXHAUSTS 75
16. FIRE PROTECTION SYSTEMS 78
APPENDIX: PROFESSIONAL ASSOCIATIONS & RESEARCH CENTERS 81
Prepared for:
U.S. Department of Housing
and Urban Development
Office of Policy Development
and Research
Prepared by:
Steven Winter Associates, Inc.
Building Systems Consultants
Norwalk, CT
Contract DUIOOCOOOOO5956
August 1999
CREDITS
STEVEN WINTER ASSOCIATES, INC. STAFF MEMBERS
WHO WERE INSTRUMENTAL IN THE DEVELOPMENT AND
PRODUCTION OF THIS GUIDEBOOK INCLUDE:
Steven Winter
Principal-in-charge
Michael J. Crosbie, Ph.D., RA
Project manager and Editor-in-chief
Diane Griffiths and Donald Clem
Project team members
Christoph Weigel and Masaki Furukawa

Illustrators
U.S. DEPARTMENT OF HOUSING AND URBAN DEVELOPMENT

OFFICE OF POLICY DEVELOPMENT AND RESEARCH, AFFORDABLE
HOUSING RESEARCH AND TECHNOLOGY DIVISION
David Engel
Director
Nelson Carbonell
Senior architect
GUIDEBOOK DESIGN
Andrew P. Kner
Art Director
Michele L. Trombley
Assistant Art Director
Elizabeth Rosen
Symbols
FOREWORD
President Clinton recognizes that research and technological innovation are crucial if America is to meet
its affordable housing needs. In 1998, the President introduced a major new initiative: The Partnership for
Advancing Technology in Housing (PATH). This initiative brings together leaders from the home building,
product manufacturing, insurance, and financial industries, as well as representatives from federal agencies,
to spur housing design and construction innovations.
Thanks to the development of new machinery and materials and the creation of new technologies
and techniques, the construction industry has made great progress. But a breakthrough material, a labor-
saving tool, or a cost-cutting technique is only valuable if it is widely adopted, which means the construction
industry must first become aware of these new developments.
The Department of Housing and Urban Development can help. We have commissioned a set of
guidebooks that will present state-of-the-art techniques, materials, and technologies for housing rehabil-
itation. This volume, HVAC/Plumbing, is the eighth of nine guidebooks—known collectively as The Rehab
Guide—that will appear over the next few years.
We are presenting these guidebooks because, like research and technological innovation, housing
rehabilitation is an essential component of America’s commitment to provide affordable housing. I am
pleased to present this important publication in the hope that it will become a valuable resource that leads
to affordable, high quality rehabilitation, and thus to better housing for all Americans.
Andrew Cuomo, Secretary

U.S. Department of Housing and Urban Development
1 INTRODUCTION
This series of guidebooks has been produced by the U.S. Department of Housing and Urban Development
to keep the design and construction industry abreast of innovations and state-of-the-art practices in home
rehabilitation. As is too often the case, innovative techniques, materials, technologies, and products are
slow to make their way into accepted practice. It is evident that such innovations will not advance unless
the industry is made aware of them and they are tested. The Rehab Guide is intended to accelerate this
process by informing builders, architects, engineers, and other housing rehabilitation professionals about
such innovations and state-of-the-art practices.
The Rehab Guide was also prompted by the lack of a comprehensive publication to make the
design and construction industry aware of innovative and cost-saving developments in housing rehabilitation.
Professional trade magazines, conferences, and trade shows offer some dissemination of this information,
but they are rarely focused exclusively on housing rehabilitation, as this series is, nor are they comprehensive.
FOCUS OF THE REHAB GUIDE

The focus of this series is on housing rehabilitation, which is different than home improvement.
Rehabilitate means “to restore to good condition,” not necessarily to improve to a state that is significantly
different than the original. This is a fine line, but it distinguishes this series from “home improvement”
books written for the amateur. The Rehab Guide focuses on building technology, materials, components,
and techniques rather than “projects” such as adding a new room, converting a garage into a den, or
finishing an attic. Nor is The Rehab Guide intended to be a “diagnostic” tool; a number of such books are
already available to the industry.
The content for this guidebook, HVAC/Plumbing, has been gathered from professionals in the
housing rehabilitation field; manufacturers and suppliers of innovative technologies, materials, components,
tools, and equipment; trade shows, conferences, reports, and publications considering such issues; trade
organizations; and building research centers.
A NOTE ON SOURCES
A variety of excellent resources exists for information on heating, ventilating, and air-conditioning (HVAC) and
plumbing systems and issues. This Old House Heating, Ventilation, and Air Conditioning, published by
Little, Brown and Company, is a comprehensive book on HVAC and water heating system alternatives.
Plumbing a House, published by The Taunton Press, is an excellent source for information on plumbing sys-
tems. Monthly publications of interest include the Energy Design Update, Environmental Building News,
Journal of Light Construction, Home Energy, Old House Journal, This Old House, and Traditional Builder.
Helpful information is also accessible via the Internet. Most equipment manufacturers and
monthly magazines have Web sites where specific product information and past articles can be retrieved.
The Department of Energy provides a wealth of information on energy conserving techniques and tech-
nologies at www.eren.doe.gov/consumerinfo/.
LEAD PAINT HAZARD

The hazard of lead paint in houses constructed before the 1980s is not discussed in the The Rehab Guide
because there is extensive material available from HUD, the Environmental Protection Agency (EPA), and other
sources. However, if you are a non-profit or rehab contractor rehabilitating pre-1978 housing for sale or rent,
or if you are a homeowner rehabilitating a home for your own use, you are strongly urged to have the home
4 tested for lead paint. This is especially critical if the home will be occupied by young children. Very small
amounts of lead in paint or dust can poison children if swallowed or inhaled, causing damage to the brain and
other organs, resulting in health problems and reduced intelligence. If lead paint is found, it is critical that all
rehabilitation be done very carefully to reduce the possibility of lead poisoning to you or your workers. Proper
work practices will minimize the risk of spreading lead contamination and increasing occupant exposure.
One of the best and most recent sources on this subject is the HUD publication, “Lead Paint Safety:
a Field Guide for Painting, Home Maintenance, and Renovation Work.” Another good publication is the EPA
brochure, “Reducing Lead Hazards When Remodeling Your Home.” Both can be obtained by calling the
National Lead Information Center at 800-424-LEAD or by downloading from the web site of the HUD Office of
Lead Hazard Control, www.hud.gov/lea. A very comprehensive source is the HUD publication, “Guidelines for
the Evaluation and Control of Lead-Based Paint Hazards in Housing,” which gives guidance on controlling lead
hazards, lead paint and rehab work, risk assessment, monitoring, inspections, resident and work site prepa-
ration, worker protection, and routine building maintenance. This publication is available through HUD-User;
you can also download a copy of this document from the HUD web site at: www.hud.gov:80/lea/learules.html.
HUD has new regulations on lead-based paint hazards in federally owned housing and housing
receiving federal assistance. If you will be using HUD funds for rehabilitation through grants, insurance,
or other types of assistance, then there are protective procedures that must be followed. The Occupational
Safety and Health Administration web site at www.osha.gov has information on worker protection require-
ments. In addition, many states and localities have their own rules regarding lead-based paint, which
should be followed when undertaking rehabilitation.
HOW THE GUIDE IS ORGANIZED

Nine volumes will eventually make up The Rehab Guide in its entirety, and they are listed on the back cover
of this volume. Each one is devoted to distinct elements of the house, and within each volume is a range of
issues that are common to that element of home rehabilitation work. This volume, for example, covers top-
ics from new piping materials for the repair of an existing plumbing system to the criteria for selection of an
entirely new central heating system. Each volume addresses a wide range of techniques, materials, and tools,
and recommendations based on regional differences around the country. Throughout The Rehab Guide,
special attention is given to issues related to energy efficiency, accessible design, and sustainability.
The Rehab Guide is written and presented in a format intended for easy use. The spiral bound
volumes open flat so that they can be easily photocopied, and they can be assembled and stored in a sin-
gle three-ring binder. Within each volume, drawings, photos, and other graphic materials supplement writ-
ten descriptions of a broad range of items: state-of-the-art and innovative building technology, products,
materials, components, construction and management techniques, tools, equipment, software—virtually
any and all items that make housing rehabilitation more efficient in terms of cost and time. While the con-
tent focuses on present technologies and techniques that are currently part of the house-building industry,
The Rehab Guide also includes information on materials, products, and procedures from other con-
struction sectors (such as commercial, industrial, institutional) that are relevant to housing rehabilitation.
The information is organized in different sections according to rehab subjects, and under head-
ings that make this book easy to understand. “Essential Knowledge” gives the reader a basic overview of
the important issues related to the section heading. Next, “Techniques, Materials, Tools” presents state-of-
the-art and innovative approaches to accomplishing the work. Each entry is explained in detail, including
its advantages and disadvantages. This makes it easy for readers to compare approaches and choose the
one that is most applicable to their particular project. By design, the “Techniques, Materials, Tools” sec-
tion is an overview, not a detailed description of implementation. “Further Reading” lists the valuable
resources relevant to the subject that readers can go to for more detailed information. Finally, “Product
Information” provides names and addresses of manufacturers of products, materials, systems, and com-
ponents mentioned in the text so that more information can be obtained. By virtue of their being listed
here, such products are not necessarily being recommended; their existence and availability are being
brought to the reader’s attention. New products should be carefully evaluated in the field as to their per-
formance. The product lists are not necessarily comprehensive, and we encourage readers to bring new
materials and products to our attention to be included in later editions of The Rehab Guide.
5
2 H VA C D E S I G N &
ENGINEERING
2.1 HVAC SYSTEMS OVERVIEW
Heating, ventilation, and air-conditioning (HVAC) systems that are properly operating and appropriate for
the home are critical for the comfort and safety of the home occupants. Richard Trethewey of “This Old
House” states that the home’s HVAC systems and plumbing set the foundation on which the family’s phys-
ical comfort and health depend. Their economic well-being is not only affected by the initial purchase
price, but, perhaps more importantly, by the cost of operating and maintaining the systems.
What constitutes an HVAC system is a function of the home, the climate, and the occupants. It is
safe to say that all homes have a heating system of some kind, but it is only over the last 20 years that sum-
mer air conditioning beyond opening windows became prominent. In 1970, about one-third of new sin-
gle family homes had central air conditioning; the figure is now over three-quarters. And, the practice of
installing mechanical ventilation systems has only matured in the last 10 years with the emphasis on tighter
homes and high-efficiency equipment. Today’s HVAC systems can include smart controls, air filtering,
humidification and/or dehumidification (Fig. 1).
FIGURE 1 HVAC SYSTEM COMPONENTS
When evaluating the rehabilitation needs of a home’s HVAC system, the appropriateness of the cur-
rent type of system for meeting the expectations of today’s home occupants needs to be considered. They
expect to be comfortable in the winter and summer without paying exorbitant energy bills. While a home with
electric baseboard heating and passive cooling (i.e. natural ventilation, shading, etc., with no equipment)
was fairly common and acceptable 20 years ago, the high winter electric bills due to the increased cost of
electricity and poor level of comfort during the summer have diminished its popularity significantly. Even if
the baseboard system is in good operating condition, it may be appropriate to consider its replacement.
If it is determined that the type of system is appropriate, the system performance must then be
considered. Are there opportunities to improve the performance of the existing system or is it a wiser deci-
sion to simply replace the old system with a newer one? Generally speaking, if the heating system equip-
ment is more than 15 years old or the heat pump or air conditioner is more than 10 years old, it should
probably be replaced. The energy savings with the higher efficiency equipment available today will pay for
the new equipment within a few years. The typical new gas furnace sold in 1975 had an efficiency of 63
percent; by 1988, the typical efficiency had increased to 75 percent; and, in 1997, 86 percent of the fur-
naces shipped had efficiencies greater than 80 percent. Nevertheless, replacement is not always the answer
and there are a number of alternatives for rehabilitating the existing system.
This guideline will review the attributes of many alternatives for rehabilitating HVAC systems. It
discusses the advantages and disadvantages of various modifications to existing systems as well as equip-
ment technologies which may be considered for supplementing or replacing the existing system.
As a final note before moving into the discussion of alternatives, it is critically important to
understand how HVAC systems interact with other systems throughout the home. A decision concerning
the kitchen range exhaust vent can cause the gas furnace to backdraft. Under certain circumstances, an
attic ventilator can increase cooling loads rather than decrease them by drawing conditioned air up
through the ceiling. When the old natural-draft furnace is replaced with a closed-combustion system, the
home’s pressure and infiltration rate will be altered, and, as a result, its indoor air quality. Much of the
interaction of these systems revolves around the pressurization and depressurization of spaces. Lack of
consideration for the effects of various devices on home pressure can result in costly excessive infiltration,
damaging condensation in walls, or dangerous levels of carbon monoxide in the home. These issues have
been enhanced by today’s construction and insulation practices which make homes tighter and therefore
easier to pressurize or depressurize. It is important to understand and consider the whole-house impli-
cations of each system modification. Contractors who are narrowly focused on a particular trade often do
not take all of the interactions within the house into consideration.
FURTHER READING
Building Energy Efficiency, U.S. Congress, Office of Technology Assessment, U.S. Government Printing
Office, May 1992.
This Old House Heating, Ventilation, and Air Conditioning, Richard Trethewey with Don Best, Little,
Brown and Company, 1994.
Understanding Ventilation, John Bower, The Healthy House Institute, 1995.
2.2 REPLACEMENT SYSTEM SIZING

In many instances, the decision will be made to replace the existing heating and cooling system rather than
rehabilitate it. The old system may be well beyond its expected life. Many newer systems are more efficient
and can quickly pay for themselves in reduced energy bills. The availability of fuels may have changed
(e.g., natural gas may now be available) since the system was originally designed and installed.
7
If the old heating and/or cooling system in the house being rehabilitated is beyond retrofitting
and needs to be replaced, there are two primary reasons why it should not simply be replaced with
another system of the same size. The old philosophy of “bigger is better” no longer applies. Systems were
traditionally oversized, causing them to cycle on and off frequently. Cycling that results from oversizing is
inefficient and hard on the equipment. Also, rehab work may also include the addition of more or better
insulation, and better performing windows and doors. This will reduce the heating and cooling loads and
allow for a smaller capacity system to be installed.
A design load analysis should be conducted to determine the current heating and cooling capacity
needs. There are various methods and levels of sophistication for performing these analyses.
Most equipment vendors are equipped with worksheets or computer software to estimate the
appropriate size of the system for the home. They will typically perform a sizing calculation as part of the
sales process. While such a service from the dealer is available at no cost, it should be remembered that
the dealer is selling equipment, not efficiency. Methods are often over-simplified with factors of safety built
in, resulting in over-sized equipment. An alternative is to size the system yourself. There is a multitude of
books available that provide instructions, data tables, and examples for performing system sizing calcula-
tions. It is recommended that calculations be performed more than once with different methods and
sources to provide confidence in the results. While sizing the system may cost a modest amount of time,
lack of experience by the novice estimator may result in mistakes. Basic estimating techniques may also
not properly account for unique aspects of the home. Another alternative is to hire a consultant to size the
system. Professional energy specialists and auditors can evaluate the home and provide recommendations
on the size and type of equipment. The advantage here is the benefit of an experienced professional who
is focused on energy efficiency, but consulting fees may be hefty.
FURTHER READING
Cooling and Heating Load Calculation Manual, American Society of Heating, Refrigerating and Air-
Conditioning Engineers, Inc., 1791 Tullie Circle, N.E., Atlanta, GA 30329, 404-636-8400.
Consumers’ Directory of Certified Efficiency Ratings for Residential Heating and Water Heating
Equipment, Gas Appliance Manufacturers Association.
Directory of Certified Unitary Products, Air Conditioning and Refrigeration Institute, 4301 North Fairfax
Drive, Suite 425, Arlington, VA 22203; 703-524-8800.
Residential Load Calculation Manual J, Air Conditioning Contractors of America, 1712 New Hampshire
Ave., NW, Washington, DC 20009; 202-483-9370.
Simplified Design of HVAC Systems, William Bobenhausen, New York: John Wiley & Sons, Inc. 1994.
2.3 ENERGY SOURCES

ESSENTIAL KNOWLEDGE
The most common energy sources for residential use are natural gas for space and water heating and elec-
tricity for cooling. Other heating energy sources include electricity, oil, propane, and the sun. In a few
instances, wood or coal may even be the primary heating fuel. Natural gas is a potential energy source for
cooling as well.
The most appropriate fuel choice for a particular home depends on its availability, price, and the
climate. Some of these factors may have changed since the home was built and the fuel choice that was
made then may not be the most appropriate choice now. Natural gas, a popular choice now, was not read-
8
ily available prior to World War II and embargoes were placed on new gas services for a period in the
1970s. Consult the local utilities to determine the availability and rate schedules for the energy alterna-
tives. In most instances, the primary energy sources of electricity, natural gas, and oil should be consid-
ered. Old coal-fired systems should be converted to a more-efficient and cleaner fuel alternative such as
oil or gas. Various energy sources are discussed below.
TECHNIQUES, MATERIALS, TOOLS

1. ELECTRICITY AS AN ENERGY SOURCE.
In regions with a mild heating season, electricity may be the most appropriate fuel for heating and cool-
ing needs. It is the most logical choice for cooling and, if heating loads are small, any higher cost of elec-
tricity will not be a severe penalty. And, in some areas such as the Northwest where hydroelectric plants
provide much of the electricity, it is quite economical. In the case of electric air conditioners and heat
pumps, electricity is not used directly as an energy source but indirectly to pump heat from one location
to another. For heat pumps in the heating mode, the energy source is the sun warming the air for air-
source heat pumps and ground for ground-source heat pumps.
ADVANTAGES: Electric resistance heating systems are inexpensive to install, reliable, quiet, and clean.
Electric air conditioners are the most common type of mechanical cooling. Electric heat pumps can serve
both heating and cooling needs.
DISADVANTAGES: Generally the most expensive fuel choice. Service to home may need to be upgraded.
Electric resistance heating (not heat pumps) is prohibited by code in some areas.
2. NATURAL GAS AS AN ENERGY SOURCE.

In most heating-season dominated climates, natural gas is the fuel of choice for space and water heating
needs. The residential space heating market shares for natural gas are 59%, 72%, and 48%, in the West,
Midwest, and Northeast, respectively. Most of the country’s gas processing plants are located in six states:
Texas, Louisiana, Oklahoma, Wyoming, Kansas and New Mexico. Canada is another significant source. The
use of natural gas as a heating fuel surged with the post-World War II construction of thousands of miles
of pipeline for transportation (Fig. 2). Transportation costs still make up a large portion of the consumer’s
price for gas. Major investments in the pipeline system during the 1980s and early 1990s improved the
supply to areas in the Northeast, West Coast and Florida. With the deregulation of the gas industry, gas
prices fell approximately 50% from 1985 to 1991. Market competition has led to innovation and advances
in technology for the exploration, extraction, and transportation of natural gas.
FIGURE 2 MAJOR NATURAL GAS PIPELINES 9
ADVANTAGES: Generally the least expensive fuel aside from solar energy. No storage tank is required.
DISADVANTAGES: Initial installation cost may be high if gas is not already supplied to the home. Not available
in all areas.
3. OIL AS AN ENERGY SOURCE.

Oil is commonly used for heating in cold climates where natural gas is not readily available. It is typically
more expensive than gas unless located near a port or refinery or at the end of the natural gas pipeline.
The Northeast U.S. is located at the end of the gas pipeline and gas is not available throughout the region.
Heating loads are significant and electricity is expensive. Thus, oil has a 36% market share according to
the 1993 census.
ADVANTAGES: Generally less costly than electricity.
DISADVANTAGES: Potential for supply shortages and dramatic price fluctuations. Storage tank required
with associated environmental concerns and regulations (underground tanks, soil contamination, etc.).
4. PROPANE AS AN ENERGY SOURCE.

Propane, or liquid petroleum gas (LPG), is typically an alternative when electricity is unattractive (usually
because of price) and natural gas is not available. Propane comes from natural gas processing and crude
oil refining and approximately 85% of the country’s supply is produced domestically. It is transported in
a liquid state by pipeline, rail car, or tank truck to retail markets.
ADVANTAGES: Can be used for most gas-fired equipment with only minor modifications.
DISADVANTAGES: Requires an on-site storage tank.
5. SOLAR AS AN ENERGY SOURCE.

The use of solar energy to provide a portion of the home’s space or water heating is a good option in many
geographic areas. Passive systems use building orientation and construction materials to enhance natural
processes to collect, store, and distribute heat. Active systems employ pumps and/or fans. Hybrid systems
use small pumps or fans to enhance the performance of a passive system. Photovoltaic (PV) systems con-
vert solar energy directly to DC power which is inverted to AC power for home use. Unfortunately, the mar-
ket advancement of this technology is suffering from the costly and limited production of the ultra-pure
silicon wafers which are the main component of the PV system (Fig. 3).
ADVANTAGES: Minimal operating cost. Environmentally benign.
DISADVANTAGES: Initial cost for design and installation. Optimum location issues and aesthetics.
FIGURE 3 PHOTOVOLTAIC PANEL WITH SILICON WAFERS
FURTHER READING
Passive Solar Design Strategies: Guidelines for Home Builders, Passive Solar Industries Council, 1331
10 H Street NW, Suite 1000, Washington, D.C. 20005; 202-628-7400.
Simplified Design of HVAC Systems, William Bobenhausen, New York: John Wiley & Sons, Inc. 1994.
3 DISTRIBUTION
SYSTEMS
ESSENTIAL KNOWLEDGE
By the end of World War I, the majority of urban homes and many rural homes were centrally heated by
a hot-air, hot-water, or steam distribution system. Today there are four basic methods or media for dis-
tributing heat in the home: steam, air, water, and electric resistance. All have unique characteristics which
may or may not be desirable for the house being rehabilitated.
Steam is one of the oldest types of central heat distribution systems. A boiler produces steam
piped through the house to radiators, which provide concentrated heating surfaces in each room. Such
systems are either one-pipe or two-pipe. One-pipe systems require a larger pipe because steam rises to
the radiators while condensate returns in the same pipe from the radiators to the boiler. If the single pipe
is too small, steam will force condensate back up the pipe, causing noise as steam slugs through pockets
of water. Two-pipe systems use smaller pipe but twice as much of it because separate steam supply and
condensate return lines are installed. Gravity or a condensate pump may be used to return the condensate
to the boiler, depending on the height of the condensate piping relative to the boiler. Two-pipe systems
installed after World War I include “steam traps” to prevent steam from getting into the return piping.
Air is by far the most common distribution medium for heating and cooling systems. Forced-air
heating systems were used in 63% of the homes in the U.S., according to 1993 census data. Original “grav-
ity” air distribution systems relied on natural convection. Heated warm air would rise and distribute itself
through the home as cold air fell to be reheated. These systems often resulted in uneven temperatures in
the home. As electricity became available to homes, forced-air systems replaced most of the gravity systems.
These systems employ forced convection, using an electric fan, to push the hot air through duct work and
supply registers throughout the home and pull cold air through the return (Fig. 1). Converting a gravity sys-
tem to a forced-air system involves more than adding a fan to the system. A new ductwork system should
be installed with proper duct sizes and register locations to assure the appropriate distribution of warm air
throughout the home.
FIGURE 1 TYPICAL FORCED-AIR DISTRIBUTION SYSTEM 11
Water, or hydronic, systems are efficient because the higher heat capacity of water requires less
pumping energy than fan energy in an air system. They are also inherently safer than steam systems
because it is nearly impossible to run a hot-water boiler to dangerous pressures. Old hot water systems
relied on gravity flow. Hot water expands as it is heated, rises to the radiators, and forces the condensed
water through the return piping to the boiler. An expansion tank with an overflow pipe discharges any
extra water in the system. Today’s systems employ a pump and forced flow (Fig. 2). Hot water moves at a
greater speed with better heat transfer efficiency through smaller pipes. In a typical hydronic system, hot
water passes through a finned pipe in a baseboard radiator located at the base of the outside wall. Air is
warmed and rises by convection to circulate into the room. (They are called radiators, but more heat is
delivered via convection than radiation.) True radiant systems with pipes embedded in the floor are also
available at an installation cost premium.
FIGURE 2 TYPICAL HYDRONIC DISTRIBUTION SYSTEM
Electric resistance distribution systems typically use baseboards (Fig. 3), but may include wall
units or radiant systems using embedded cable or panels. These systems are sometimes referred to as
zonal or direct because the primary source of heating or cooling is within the space. There is no distrib-
ution system from a centrally located system. In common electric baseboard systems, the air is heated and
relies on convection to distribute heat to the room, similar to hydronic baseboard systems. Electricity can
also be used in radiant panel systems which can be surface mounted to existing walls and ceilings. Electric
resistance systems are typically inexpensive to install, but generally more expensive to operate because of
the high cost of electricity. However, effective use of controls and zoning can reduce operating costs.
Independent of the type of distribution, the existing system in an older home is likely to need
major repair or replacement. Corrosion and leaks in duct work and piping can contribute to inefficiency,
poor comfort, and poor indoor air quality. Asbestos insulation may also be present on the old duct work
or pipes. If so, it should be either removed or encased by a professional contractor. If the asbestos insu-
lation is in good condition, encasing it may be more cost effective than removal. Recommendations
regarding the removal and disposal of asbestos are available from the Environmental Protection Agency
(EPA) Asbestos Information Hotline: 800-438-2474.
12
FIGURE 3 ELECTRIC BASEBOARD

1. REHAB THE EXISTING FORCED-AIR DISTRIBUTION SYSTEM.
Restoring the existing distribution system will likely involve sealing the supply duct work to minimize the
loss of conditioned air before it reaches the supply registers. According to a HUD study, leaky duct work
can increase heating and cooling costs by as much as 30% and cause air pressure problems that result in
drafts and uneven room temperatures. Return duct work should be sealed so that unconditioned air from
an attic or crawlspace is not pulled into the system. Instead of sealing tape, mastic should be used because
it seals better, lasts longer, and is easier to apply. A relatively new system for sealing ducts, particularly use-
ful in retrofit situations where access can be limited, is aerosolized mastic. Ducts are sealed from the
inside by pumping aerosolized mastic into the ducts under pressure. The mastic migrates through the sys-
tem and seals small leaks without coating the interior of the ducts. Note that this works for small open-
ings only. Once sealed, all supply and return ducts that pass through unconditioned space such as attics,
crawlspaces, and basements should be insulated to minimize conduction losses in the winter (and gains
in the summer, if used for air conditioning). Old registers and grilles that are no longer (or never were)
adjustable should be replaced with new adjustable equipment for better air distribution and comfort.
ADVANTAGES: Improved efficiency, comfort, and safety.
DISADVANTAGES: Rehabilitation of a poorly designed system provides minimal benefit.
2. REHAB THE EXISTING HYDRONIC DISTRIBUTION SYSTEM.

For hot water systems, restoring the existing distribution system will likely involve replacing rusted pipe sec-
tions and insulating pipes running through unconditioned spaces. The best type of pipe insulation consists
of 3’ sections of extruded-foam that is slit so it can be applied over the pipe. Valves that are no longer oper-
able should be replaced, as should old baseboard radiators with bent fins or guards. Replacing radiators
is probably more an issue of lifestyle and aesthetics. Finned copper radiators work faster and have a higher
heat output than old-style cast-iron radiators, but the cast-iron radiators hold more water and give off heat
for a longer time. There are 3-way thermostatic bypass valves, such as those distributed by Enerjee, which
can be retrofitted to existing hydronic baseboard units. When the room temperature sensed at the valve is
satisfactory, circulating hot water is bypassed around the finned-tube to minimize the heat distributed to the
room. This type of valve is intended for use with continuously circulating systems, but could be useful for
redistributing the loads on a hydronic system without changing the baseboard units.
For steam systems (Fig. 4), restoring the existing distribution system will likely involve repairing
or replacing radiator valves, which serve as an on/off control, and should either be fully open or closed.
Worn valve seats can result in gurgling as steam leaks in, but condensate can’t flow back. The stem pack-
13
ing for most radiator inlet valves deteriorates with time; the valves can be repacked with special graphite-
impregnated cord. Broken valve handles should be replaced with new handles of insulating plastic. Vents
control the rate at which steam enters the radiator (and thus the radiator’s output) by regulating the amount
of air in and out of the radiator. If the radiator never heats up (never hisses) or steam comes out of the vent
(continuously hisses), the vent needs to be replaced. Replacement of vents with the proper speed can also
help with unbalanced heat distribution in the home. Vents come in four speeds (very slow, slow, fast, and
very fast) or variable. For rooms that tend to overheat, use a slower vent and vice versa. Vacuum vents allow
air to escape, but not reenter as the radiator cools. A vacuum is created within the radiator as the steam
condenses and hot steam is drawn into the radiator rather than cold air. This can result in a more steady
output of heat. Special “packless” airtight control valves need to be installed in conjunction with the vac-
uum vents. Radiators should be sloped slightly towards the steam valve. If they are not, condensate will
likely pool at the far end of the radiator and steam bubbling through will “gurgle.” A shim should be placed
under the radiator feet farthest from the valve to slope the radiator slightly towards the valve.
ADVANTAGES: Low cost and least disruptive.
DISADVANTAGES: Hydronic systems are only suitable for heating.
FIGURE 4 STEAM RADIATOR
3. REHAB THE EXISTING ELECTRIC RESISTANCE SYSTEM.

While electric resistance systems are relatively simple with few parts, there may still be the need for reha-
bilitation. In addition to cleaning, damaged fins or fin guards should be repaired or replaced because they
affect the performance of a baseboard.
ADVANTAGES: Improved performance.
DISADVANTAGES: Replacement of the entire unit may be simpler than repairing or replacing components.
4. INSTALL A NEW CONVENTIONAL FORCED-AIR DISTRIBUTION SYSTEM.

Conventional forced-air distribution systems are by far the most common type of heating system. However,
they are notorious for being the cause of inefficiency and discomfort. Poorly designed and installed ductwork
can have high levels of air leakage and poor temperature control. Systems are often designed with poorly
insulated ductwork running through unconditioned space. A design which keeps ductwork within the con-
ditioned space avoids many of these problems. Duct losses are reduced because conditioned air is leaking
into the conditioned space and conduction losses are lower because temperature differences between the
supply and surrounding air are less. The location of supply outlets depends upon whether the emphasis is
on heating or cooling. For heating-dominated systems, standard practice has been to install supply registers
along the outside walls under windows to counter cold drafts coming from windows. However, in a tightly
constructed home with insulating windows, interior wall registers can be used to save on duct material. For
14
cooling-dominated systems, ceiling supply diffusers are most appropriate. Ducts are usually made of square
and/or round sheet metal, but insulated duct board and flex duct are also widely used. Fiberglass duct board
is quieter than sheet metal ducts because such ducts attenuate the blower noise that can propagate through
the duct system. Care must be taken to avoid problems with condensation, which contributes to mold growth,
if the system is used for air conditioning. Owens Corning has introduced EnDuraCoat—a duct board system
with an antimicrobial acrylic interior coating to resist the growth of fungi and bacteria.
ADVANTAGES: Distribution system widely used and accepted. Can readily include air conditioning,
humidification, or air purification. Fast responding.
DISADVANTAGES: Significant space requirements of ductwork can make installation in an existing struc-
ture difficult and costly if the previous distribution system was not air. Duct system leakage can cause
inefficiency. Forced-air systems can be noisy.
5. INSTALL A MINI-DUCT HVAC SYSTEM.

There are at least two systems on the market, Unico and SpacePak, that feature small-diameter, flexible
ductwork that can pass through studs and joists and snake through narrow openings and around corners
(Fig. 5). The typical system delivers less air at higher velocities than conventional forced-air systems; to
achieve the same heating or cooling capability, the air is delivered at higher temperatures when heating
and lower temperatures when cooling. Air is discharged through plastic collars with 2” diameter holes in
the ceiling, floor, or wall. Since air is supplied at more extreme temperatures and higher velocities, these
outlets must be strategically placed to avoid blowing directly on occupants. Special sound attenuating tub-
ing is used at the end of each supply run to minimize the noise caused by high air velocities.
ADVANTAGES: Ducts can be installed in tight areas. Lower supply air temperatures may provide better
humidity control in the summer.
DISADVANTAGES: System is unfamiliar to building professionals. Lower installation cost might be offset by
higher equipment cost.
FIGURE 5 MINI-DUCT DISTRIBUTION SYSTEM 15
6. INSTALL A NEW HYDRONIC DISTRIBUTION SYSTEM.
There are alternative types of hydronic systems to consider. Systems involving traditional baseboards can
be single-pipe or two-pipe, and radiant systems are also an option. All hydronic systems require an expan-
sion tank to compensate for the increase in water volume when it is heated (i.e., the volume of 50oF water
increases almost 4% when it is heated to 200oF). Single-pipe hydronic systems are most commonly used
in residences. They employ a single pipe with hot water flowing in a series loop from radiator to radiator.
The drawback to this arrangement is that the temperature of the water decreases as it moves through each
radiator. Thus, larger radiators are needed for those locations downstream in the loop. A common solu-
tion to this is multiple loops or zones. Each zone has its own temperature control with circulation pro-
vided by a small pump or zone valve in each loop (Fig. 6). Two-pipe hydronic systems use a pipe for sup-
plying hot water to the radiators and a second pipe for returning the water from the radiators to the boiler.
There are also direct- and reverse-return arrangements (Fig. 7). The direct-return system can be difficult
to balance because the pressure drop through the nearest-radiator piping can be significantly less than for
the farthest radiator. Reverse-return systems take care of the balancing problem, but require the expense
of additional piping. Orifice plates at radiator inlets or balancing valves at radiator outlets can also be used
to balance the pressure drops in a direct-return system.
FIGURE 6 MILTI-ZONE SINGLE-PIPE HYDRONIC DISTRIBUTION SYSTEM
FIGURE 7 TWO-PIPE HYDRONIC DISTRIBUTION SYSTEMS
16
Radiant systems run hot water through plastic pipe or tubing typically embedded in floor slabs
or under framed floors (Fig. 8). Systems involving panels that look like baseboard molding or panels that
can mount in the wall or ceiling are also available. These systems warm the surrounding objects rather
than the air and can generally provide better comfort than baseboard systems. The introduction of cross-
linked polyethylene (PEX) tubing to the U.S. market in the 1980s revolutionized the installation of
hydronic floor heating with fast installation and longer service life.
There are also radiant cooling systems which involve running cool water through the same pipe
or tubing or panels as used for heating. These systems must be designed carefully to insure that the tem-
perature of the radiant surface (floor, ceiling, or wall panel) remains above the dewpoint of the room air.
Otherwise, harmful and potentially dangerous, in the case of a slippery floor, condensation can occur. For
this reason, radiant cooling systems typically supplement another type of cooling system.
ADVANTAGES: Small piping or tubing is more adaptable to an existing building structure than ductwork.
Hydronic systems are clean, quiet, have fewer heat losses, and can be easily zoned.
DISADVANTAGES: Hydronic systems are only used for heating. Radiant cooling systems are not commonly
used and are therefore more difficult to design and usually more costly than other alternatives.
FIGURE 8 HYDRONIC RADIANT FLOOR HEATING SYSTEM
7. INSTALL A ZONAL SYSTEM.

A zonal system utilizes individual in-space heaters in each of the rooms to be heated. Essentially, there is no
distribution system with its inherent losses and inefficiencies. Significant savings can be achieved through
the use of setback controls and zoning; providing heat when and where it is needed. These heaters can be
electric or gas and may employ natural convection, fan-forced convection, and/or radiation to transmit the
heat to the space. Some units also include a thermal storage medium to improve comfort.
Gas space heaters are available from several manufacturers in a range of capacities. The units
employ sealed-combustion so there is no potential of mixing combustion gases with the internal air via
spillage or backdrafting. Direct-vent units operate with efficiencies of 60 to 75%. They mount on an exter-
nal wall and vent the combustion gases through the wall (Fig. 9). Power-vented units with efficiencies
above 80% can duct the exhaust gases so they have more location flexibility.
Electric heaters are less expensive than gas-fired heaters but electricity is typically the more
expensive fuel. Electric baseboard heaters are the most common zonal heater in residential applications.
Other electric units include wall, kickspace, floor and ceiling heaters. Baseboard units typically rely on
natural convection while the other types include a fan to augment the convection process. Some units are
17
available with two stages to better match the output to the load. Others include an electric immersion ele-
ment and a liquid solution hermetically sealed in copper tubing. The thermal capacitance of the liquid
serves to modulate the output of the unit.
Radiant systems that use ceiling, wall, or floor panels with electric wiring embedded are also a
type of zonal system. These units can be faster responding than hydronic radiant systems.
ADVANTAGES: Zonal systems are inexpensive to install, offer flexibility, and provide zone-control capability.
DISADVANTAGES: The types of zonal systems discussed only provide heating.
FIGURE 9 DIRECT-VENT GAS SPACE HEATER
FURTHER READING
Modern Hydronic Heating for Residential and Light Commercial Buildings, John Siegenthaler, Delmar
Publishers, 1995.
Renovating Old Houses, George Nash, Newton, CT: The Taunton Press, 1992.
Simplified Design of HVAC Systems, William Bobenhausen, New York: John Wiley & Sons, Inc., 1994.
The Old-House Journal Guide to Restoration. Patricia Poore, editor; New York: Penguin Books, 1992.
PRODUCT INFORMATION
Burnham Radiant Heating Co., P.O. Box 3079, Lancaster, PA 17604; 717-397-4701; www.burnham.com.
Enerjee, 24 S. Lafayette Ave., Morrisville, PA 19067; 215-295- 0557; www.enerjee.com.
Empire Comfort Systems, 918 Freeburg Avenue, Belleville, IL 62222; 800-851-3153; www.empirecomfort.com.
Owens Corning World Headquarters, One Owens Corning Parkway, Toledo, OH 43659; 419-248-7817;
www.owenscorning.com.
Radiant Technology, 11A Farber Drive, Bellport, NY 11713; 800-784-0234; www.radiant-tech.com.
SpacePak, Mestek, Inc., Westfield, MA; 413-564-5530; www.spacepak.com.
SSHC, Inc., 146 Elm Street, Old Saybrook, CT 06475; 800-544-5182; www.sshcinc.com.
18 Unico, Inc., 4160 Meramec Street, St. Louis, MO 63116; 800-527-0896; www.unicosystem.com.
4 H E AT I N G
ESSENTIAL KNOWLEDGE
There are two basic types of central heating plants: furnaces (used with air distribution systems) and boil-
ers (used with either hydronic or steam systems). Another less common alternative is to use a domestic
hot water heater to supply hot water to a hydronic coil in an air handling unit or for a radiant system. These
systems are often referred to as combination systems and are gaining in popularity.
Warm-air furnaces (Fig. 1) are the most common residential heating system in the U.S. According
to 1993 census data, furnaces are used in 37% of electrically-heated homes and 69% of gas-heated homes.
If a gas- or oil-fired furnace is presently installed in the house to be rehabilitated, it is probably much less
efficient than today’s furnaces. The efficiency of most gas- or oil-fired furnaces installed 20 years ago is
between 50% and 65%. Standards that went into effect in 1994 require that furnaces sold today be at least
78% efficient. This standard essentially eliminated the use of standing pilots on gas furnaces, and elec-
tronic ignition devices and vent dampers became standard. Gas-fired models with efficiencies over 90%
and oil-fired models with efficiencies as high as 87% are available today.
Furnaces are available in upflow, downflow, and horizontal configurations. Upflow systems are
the most common, with blowers drawing air into the bottom and supplying heated air out the top to the
duct system. Downflow systems draw air in at the top and supply heated air out the bottom for floor duct
systems. Horizontal systems draw air in one side and supply heated air out the other side. They are used
in attics, crawl spaces, below floors, or suspended from ceilings.
FIGURE 1 GAS-FIRED FURNACE
19
According to 1993 census data, boilers are used for heating in 15% of homes across the U.S. and
approximately 45% of those in the Northeast (Fig. 2). Government standards require that today’s residential
combustion boilers have efficiencies of at least 80%. The Quantum Leap boiler by Dunkirk Radiator has a
95% efficiency. While boiler efficiencies are typically lower than furnace efficiencies, total system efficiency,
including distribution system losses, can be higher because duct losses are typically higher than pipe losses.
Electric furnaces and boilers operate with a 100% fuel conversion efficiency. However, distribu-
tion system losses often make them less efficient as a system than electric baseboard or other zonal sys-
tems. If an electric furnace is presently installed in the home, the integrity of the duct work system should
be examined and improved as a minimum (see Section 3). If the electric furnace or boiler is situated in
a cold climate, serious consideration should be given to converting it to a gas-fired system to reduce oper-
ating costs.
This section will focus on fuel-burning, or combustion, systems. In combustion systems, com-
bustion occurs within a chamber and air circulates over the outside surfaces of a heat exchanger. The cir-
culation air does not come in contact with the fuel or the products of combustion, which are vented to the
outside. Traditional combustion systems are natural draft (or atmospheric vent) with a draft hood to carry
the combustion gases through the vent to the outdoors. The draft hood has a relief air opening to assure
that the exit of the combustion heat exchanger is at atmospheric pressure. Fan-assisted or powered-com-
bustion systems use a small blower to force (forced-draft, power burner) or induce (induced-draft,
mechanical draft, power vent) the flue products through the system. Fan-assisted systems do not require a
draft hood, resulting in reduced off-cycle losses and improved efficiency.
Backdrafting of combustion appliances occurs when the surrounding area is depressurized and
the appliance relies on natural draft to carry the combustion gases through the vent to the outdoors.
Backdrafting can be dangerous when deadly combustion gases are drawn into the living space.
Depressurization can occur when other devices such as exhaust fans, water heaters, clothes dryers, and
fireplaces are drawing air from the space and exhausting it to the outside. The best solution to this prob-
lem is the installation of a direct-vent combustion system that uses outside air for combustion and does
not have a draft hood. This is referred to as a sealed combustion system because the combustion air is
isolated from the indoor air.
The following are techniques for improving the safety, efficiency and/or reducing the operating
costs of the existing combustion furnace or boiler system. For safety reasons, all modifications should be
performed by a qualified mechanic.
FIGURE 2 GAS-FIRED BOILER
20
1. FOR OIL-FIRED SYSTEMS, INSTALL A FLAME-RETENTION BURNER.
Flame-retention burners have smaller air intakes and a more concentrated flame that enables them to
burn hotter and more efficiently.
ADVANTAGES: Improved combustion efficiency.
DISADVANTAGES: None.
2. INSTALL A VENT DAMPER.

A vent damper is a flapper installed in the flue of a draft hood-equipped natural draft furnace or boiler.
(Fan-assisted natural draft systems do not have draft hoods.) When the burners are ignited, the damper
is open to allow combustion gases to exhaust up the flue to outdoors. The damper closes when the burn-
ers are shut off to reduce exfiltration of heated air from the house and to prevent residual heat from the
heat exchanger from escaping up the flue. The NAECA standards passed in 1987 made vent dampers a
standard feature of today’s natural-draft furnaces.
ADVANTAGES: Improved efficiency if the furnace is located in the conditioned space and is using indoor
air for combustion.
DISADVANTAGES: Of less value if the combustion air is drawn from outside or unconditioned space.
3. REPLACE THE STANDING PILOT WITH AN ELECTRONIC SPARK IGNITOR.

Old furnaces and boilers employ a standing pilot that consumes a small amount of gas continuously. The
NAECA standards passed in 1987 essentially eliminated this energy-wasting practice. Electronic ignitions
use an electric spark or a hot surface as an ignition source for the gas mixture when heating is needed.
ADVANTAGES: Improved efficiency.
DISADVANTAGES: Cost of new ignition system.
4. FOR OIL-FIRED FURNACES, DOWNSIZE THE BURNER NOZZLE.

The firing rate of an oil-fired furnace is controlled by the pump pressure and the orifice size of the burner
injection nozzle. The nozzles are rated in gallons per hour. If the home’s heating loads have been reduced or
the system was over-sized initially, the nozzle size may be reduced to decrease the capacity of the furnace.
ADVANTAGES: Improved comfort through less system cycling.
DISADVANTAGES: Smaller nozzles become clogged more easily by sediment. Fuel line filters may need to
be changed more frequently.
5. INSTALL AN ADVANCED, HIGH-EFFICIENCY GAS FURNACE.

High-efficiency gas furnaces can offer a significant improvement in efficiency. Efficiency ratings between
84% and 89% are not common because acidic corrosive condensate forms at these efficiencies and the
modest improvement in efficiency is not worth the added material cost needed to withstand the conden-
sate. Thus, high efficiency means jumping from efficiencies in the low 80s to the low 90s. There are sev-
eral alternatives available for those who want to install an advanced and efficient furnace system, includ-
ing pulse and condensing combustion technologies.
Nearly every major furnace manufacturer includes a condensing furnace in their product line.
Condensing furnaces are designed to condense the water vapor from the exhaust gases and capture the
heat of condensation. This is done by lowering the temperature of the combustion gases with a second
heat exchanger in the furnace (Fig.3). Condensing furnaces are expensive because they require corrosion-
resistant materials, but they can have efficiencies as high as 97%.
Pulse combustion is a technology patented by Lennox that involves self-perpetuating “pulses” at
a rate of approximately 60 times per second. Air and fuel are mixed in the combustion chamber and
ignited by a spark from a spark plug in a manner similar to an automobile internal combustion engine.
The increase in pressure upon ignition closes the gas/air inlet valve. The combustion products are forced
21
through an exhaust pipe and the gas/air inlet valve reopens with the reduction in pressure. The next com-
bustion pulse is ignited by the heat remaining from the previous pulse. Pulse combustion furnaces have
efficiencies of 91% to 97%.
A few manufacturers provide furnaces with two-speed or even variable speed motors. These sys-
tems can improve comfort and run quieter when used with zoning systems, with an air-conditioning sys-
tem that requires a higher air flow, or when it is desirable to run the fan continuously for ventilation air
supply. The Carrier Weathermaker 8000 and Trane XV-80 are two such products.
ADVANTAGES: Lower operating costs. Higher efficiency systems have lower temperature exhaust gases so
PVC piping can be used for venting, a significant advantage if a chimney is not currently in place. The multi-
speed systems provide better comfort because output follows load more closely. The low-speed setting can
provide dehumidification capability with an AC unit.
DISADVANTAGES: Higher initial cost and the existing flue may need to be downsized. All fan-assisted fur-
naces consume more electricity than old furnaces that did not use a fan in the combustion air stream.
Local code may require a neutralizer cartridge for condensate disposal. If condensate cannot be drained
by gravity, a condensate pump is necessary.
FIGURE 3 CONDENSING FURNACE
6. INSTALL A COMBINATION SYSTEM.

Combination systems use one combustion device to provide space and water heating. These systems elim-
inate the gas furnace and its flue by running a hot water coil from the domestic hot water heater to the air-
handling unit or a hydronic radiant system (Fig. 4). The Gas Research Institute estimates that nearly a mil-
lion of these systems have been installed in the U.S.
Typically, potable water is used in the air-handler heating coil. For hydronic radiant systems, a
separate heat exchanger in the water heater is used to circulate non-potable water through the radiant sys-
tem piping. This is a code requirement in most areas.
Water heaters specifically designed for these systems are available. They have an extra set of taps
for supply and return of the space heating water and higher recovery rates and direct-venting as options.
ADVANTAGES: Eliminates the furnace and its venting requirements.
DISADVANTAGES: Dealer confusion over sizing and designing of systems.
22
FIGURE 4 COMBINATION HEATING SYSTEM
7. INSTALL AN ADVANCED HIGH-EFFICIENCY BOILER.

Condensing boilers are less common than furnaces because they typically are not compatible with the high
return-water temperatures, such as the 160º F of a hydronic baseboard system. They are appropriate for
the lower temperatures of radiant systems. However, Dunkirk Radiator produces the Quantum Leap boiler
with an efficiency of 95%. This unit, which uses an aluminum heat exchanger, is a condensing boiler even
at high return-water temperatures. Condensation at high return-water temperatures is accomplished by
heating and saturating the incoming combustion air to raise its dewpoint. This is done with the conden-
sate in an evaporative tower (Fig. 5).
ADVANTAGES: Lower operating costs. Higher efficiency systems have lower temperature exhaust gases so
PVC piping can be used for venting. Improved safety devices and controls over an old boiler system.
DISADVANTAGES: Higher initial cost.
FIGURE 5 QUANTUM LEAP CONDENSING BOILER 23
FURTHER READING
A Consumer’s Guide to Home Improvement, Renovation & Repair, The Enterprise Foundation, Robert
M. Santucci, Brooke C. Stoddard, and Peter Werwath, John Wiley & Sons, Inc., 1995.
Consumers’ Directory of Certified Efficiency Ratings for Residential Heating and Water Heating
Equipment, Gas Appliance Manufacturers’ Association, available from ETL Testing Laboratories, Inc.;
607-753-6711.
1996 ASHRAE Systems and Equipment Handbook, ASHRAE, 1791 Tullie Circle, NE, Atlanta, GA 30329;
404-636-8400.
PRODUCT INFORMATION
Apollo HydroHeat & Cooling, A Division of State Industries, 500 Bypass Road, Ashland City, TN 37015; 615-
792-4371; www.stateind.com.
Burnham Corporation, P.O. Box 3079, Lancaster, PA 17604; 717-397-4701; www.burnham.com.
Carrier North American Operations, P.O. Box 4808, Carrier Parkway, Syracuse, NY 13221; 315-432-6000;
www.carrier.com.
Dunkirk Radiator Corporation, 85 Middle Road, Dunkirk, NY 14048; 716-366-5500; www.dunkirk.com.
Lennox Industries, 2100 Lake Park Boulevard, Richardson, TX 75080; 214-497-5000; www.davelennox.com.
Trane Company, 3600 Pammel Creek Road, LaCrosse, WI 54601; 608-787-3111; www.trane.com.
York International Corporation, 631 South Richland Avenue, York, PA 17403; 717-771-7890; www.york.com.
24
5 COOLING
ESSENTIAL KNOWLEDGE
Many old homes relied on passive cooling — the opening of windows and doors, and the provision of
shading devices — during the summer months. Homes were designed with windows on opposite walls to
encourage cross ventilation and large shade trees reduced solar heat gains. This approach is still viable in
many areas today and improved thermal performance (insulating value) windows are available that allow for
larger window areas to let in more air in the summer without the heat loss penalty in the winter. However,
increased outdoor noise levels, pollution, and security issues make relying on open windows a less attractive
option in some areas today.
An air-conditioning system of some kind may already be installed in the home. It may be a win-
dow air conditioner or through-the-wall unit for cooling one or two rooms, or a central split-system air
conditioner or heat pump. In any event, the performance of these systems in terms of providing adequate
comfort without excessive energy use should be investigated. The age of the equipment alone will provide
some indication. If the existing system is more than ten years old, replacement should be considered
because it is much less efficient than today’s systems and nearing the end of its useful life.
The refrigerant commonly used in today’s residential air conditioners is R-22. Due to the suspi-
cion that R-22 depletes the ozone layer, manufacturers will be prohibited from producing units with R-22
in 2010. The leading replacements for R-22 are R-134A and R-410A and new products are now available
with these non-ozone-depleting refrigerants. Carrier’s brand name for the R-410A refrigerant is Puron.
The performance measure for electric air conditioners with capacities less than 65,000 Btuh is the
Seasonal Energy Efficiency Ratio (SEER). This is a rating of cooling performance based upon representative
residential loads. It is reported in units of Btu of cooling per watthour of electric energy consumption includ-
ing the unit’s compressor, fans, and controls. The higher the SEER the more efficient the system. However, the
highest SEER unit may not provide the most comfort. In humid climates, some of the highest SEER units exhibit
poor dehumidification capability because they operate at higher evaporator temperatures to attain the higher
efficiency. A SEER of at least 10 is required by NAECA for conventional central split-system air-cooled systems.
Cooling system options vary widely, depending upon the level of control and comfort desired by
the homeowner. Fans can increase circulation and reduce cooling loads, but their cooling capability is
directly limited by the outdoor conditions so they may be unsatisfactory in hot climates. Radiant barriers
can possibly reduce cooling loads in very hot climates. Evaporative coolers can be a relatively inexpensive
and effective method of cooling in dry climates such as the Southwest. Electric air conditioning is the
answer for those who want to maintain a comfortable indoor temperature and humidity even under the
most severe outdoor conditions. Over 75% of new homes in the U.S. are equipped with some form of cen-
tral air conditioning; more specifically, 50% of the homes in the Northeast, 75% in the Midwest, 95% in
the South, and approximately 60% in the West. Electric air conditioning filters and removes moisture from
the air as well as reducing its temperature. It can be a good investment because, in most parts of the coun-
try, the payback is significant when the house is sold.

1. INSTALL A CIRCULATION FAN.
Air movement can make you feel comfortable even when dry-bulb temperatures are elevated. A circula-
tion fan (ceiling or portable) (Fig. 1) that creates an airspeed of 150-200 feet per minute can compen-
sate for a 4º F increase in temperature.
ADVANTAGES: The same ceiling circulation fan can also be beneficial in the heating season by redistributing
warm air that collects along the ceiling.
DISADVANTAGES: Can be noisy. 25
FIGURE 1 CEILING CIRCULATION FAN
2. INSTALL A POWER ATTIC OR ROOFTOP VENTILATOR.

These units are used to assist the natural flow of air through the attic space (Fig. 2). Without good ventila-
tion, attic temperatures can exceed 130º F on warm, sunny days. Increasing the attic ventilation results in a
cooler attic space, reducing the cooling load on the space below. To estimate the required CFM-rating of an
attic ventilator, multiply the attic floor area by a factor of 0.75 and increase the value by 15% if the roof is
dark and will absorb heat. The exhausted air is replaced by outside air entering through eave vents.
ADVANTAGES: Inexpensive and easy to install.
DISADVANTAGES: Does not directly cool the living space. If attic vent area is insufficient, the fan can draw
air through the ceiling of the conditioned space and potentially depressurize the space.
FIGURE 2 POWERED ATTIC VENTILATOR
3. INSTALL A WHOLE-HOUSE VENTILATOR OR FAN.

Whole-house ventilators are typically installed in the attic floor over a hallway or stairway. They pull hot
air from the living space and exhaust it into the attic where it exits through the attic vents. Fresh cooler air
is drawn in through open windows. Specific areas of the home can be ventilated by selectively opening and
closing doors and windows. The HV1000 unit by Tamarack Technologies (Fig. 3)uses efficient fan motors
to minimize energy use and noise and has an automatic door assembly that provides an airtight seal with
an insulating value of R-22. It uses two side-by-side fans rather than one large fan so that the unit can eas-
ily fit between 16" or 24" on center joists with no joist cutting.
ADVANTAGES: Can eliminate the need for mechanical air conditioning in moderate climates.
DISADVANTAGES: Noisy. Limited cooling capability in warm or humid climates. Can depressurize the home
if windows are not open. Increased heat loss during the winter if the system is not sealed and insulated.
26
FIGURE 3 HV1000 WHOLE-HOUSE VENTILATOR
FIGURE 4 TWO-STAGE EVAPORATIVE COOLER
4. INSTALL A RADIANT BARRIER.

In hot climates, where attics can become very hot and air conditioning ducts are often in the attic, a radi-
ant barrier may be beneficial. It can reduce the cooling load on the home and reduce the increase in sup-
ply air temperature as conditioned air travels through the supply ducts in the attic before reaching the
rooms to be conditioned. Radiant barriers are made of materials that are good at reflecting heat. They
reflect the radiant heat emanating from a hot roof, and come in a variety of forms, including foil, paint
coatings, and chips.
ADVANTAGES: Fairly simple to install. Can reduce the size of the air conditioner needed.
27
DISADVANTAGES: Can be relatively expensive. Dust can seriously degrade the performance by dulling the
reflective surface.
5. INSTALL AN EVAPORATIVE COOLER.

In dry climates such as the Southwest, an evaporative cooler or “swamp” cooler may provide sufficient
cooling. This system cools an airstream by evaporating water into it; the airstream’s relative humidity
increases while the dry-bulb temperature decreases. A 95ºF, 15% RH airstream can be conditioned to 75ºF,
50% RH. The simplest direct systems are centrally located and use a pump to supply water to a saturated
pad over which the supply air is blown. Indirect systems use a heat exchanger between the airstream that
is cooled by evaporating water and the supply airstream. The moisture level of the supply air stream is not
affected as it is cooled. Cool Tech Industries manufactures a two-stage unit that employs an indirect first
stage coupled to a direct second stage (Fig.4). Moisture is added to the supply airstream, but not as much
as with a direct evaporative cooler.
ADVANTAGES: Lower installation and operating costs than electric air conditioning. No ozone-depleting refrig-
erant involved. Provide high levels of ventilation because they typically condition and supply 100% outside air.
DISADVANTAGES: Bacterial contamination can result if not properly maintained. Only appropriate for dry,
hot climates.
6. INSTALL AN ELECTRIC AIR CONDITIONER

(see Section 6 on Heat Pumps as well).
Electric air conditioners that employ the vapor compression refrigeration cycle are available in a variety of
sizes and configurations, ranging from small window units to large central systems. The most common form
of central air conditioning is a split-system with a warm air furnace (Fig.5). The same ductwork is used for
distributing conditioned air during the heating and cooling seasons. Supply air is cooled and dehumidified
as it passes over an A-shaped evaporator coil. The liquid refrigerant evaporates inside the coil as it absorbs
heat from the air. The refrigerant gas then travels through refrigerant piping to the outdoor unit where it is
pressurized in an electrically-driven compressor, raising its temperature and pressure, and returned to a
liquid state in the condenser as it releases, or dumps, the heat to the outdoors as a fan draws outdoor air
in over the condenser coil. The use of two-speed indoor fans can be advantageous in this type of system
because the cooling load can often require higher airflows than the heating load. The lower speed can be
used for the heating season and for improved dehumidification performance during the cooling season.
FIGURE 5 SPLIT-SYSTEM AIR CONDITIONER
28
Another electric air conditioning system configuration is the packaged terminal air conditioner
(PTAC) (Fig. 6). These units are similar to window air conditioners in that they are a single package, but
they also provide heat and are designed to be installed through an outside wall. A common application is
motel rooms. Their cooling capacities are typically larger than window units and smaller than central sys-
tems. Most of the units are equipped with electric heating and can be installed without the need for an
HVAC contractor because there is no ductwork or refrigerant piping involved in the installation. Noise can
be a problem and the wall penetrations can be a source of uncomfortable air leakage in the winter.
ADVANTAGES: Removes latent heat (moisture) in addition to sensible heat in more humid climates.
DISADVANTAGES: Compressor and condenser fan can be noisy.
FIGURE 6 PACKAGED TERMINAL AIR CONDITIONER
FIGURE 7 GAS-FIRED CHILLER SYSTEM
7. INSTALL A GAS-FIRED CHILLER.

For the situation where central air conditioning is desired and electricity is very expensive or the cost of
additional electrical service is excessive, there are gas-fired alternatives. For some 30 years, Robur
Corporation has manufactured small tonnage absorption products. The three- and five-ton Servel systems
are air-cooled absorption chillers that utilize ammonia. The system is self-contained in an outdoor unit
and chilled water piping is run to an indoor air handler unit (Fig. 7).
29
ADVANTAGES: Lower operating costs in areas with high electricity prices and low gas prices. Avoids the
additional electrical service required for a central electric air-conditioning system. Does not use an ozone-
depleting refrigerant.
DISADVANTAGES: High initial cost. Limited market infrastructure and service support. More complex sys-
tems with greater maintenance requirements.
FURTHER READING
1996 HVAC Systems and Equipment Handbook, Atlanta, GA, American Society of Heating, Refrigerating
and Air-Conditioning Engineers, Inc.
Simplified Design of HVAC Systems, William Bobenhausen, New York: John Wiley & Sons, Inc., 1994.
This Old House Heating, Ventilation, and Air Conditioning, Richard Trethewey, Little, Brown and
Company, 1994.
PRODUCT INFORMATION
www.carrier.com.
Cool Tech Industries, Inc., 8230 Post Road, Fair Oaks, CA 95628; 916-536-0902; www.smartcool.com.
Robur Corporation, 2300 Lynch Road, Evansville, IN 47711; 812-424-1800; www.robur.com.
Tamarack Technologies, Inc., P.O. Box 490, West Wareham, MA 02576; 800-222-5932;
www.tamtech.com.
Trane Company, 3600 Pammel Creek Road, LaCrosse, WI 54601; 608-787-3111, www.trane.com.
York International Corporation, 631 South Richland Avenue, York, PA 17403; 717-771-7890;
www.york.com.
30
6 H E AT P U M P S
ESSENTIAL KNOWLEDGE
Heat pumps represent a single system that can provide both heating and cooling. A single source of energy
— electricity — is typically used, and vents and chimneys for combustion products can be eliminated.
Heat pumps were introduced to the residential market in the 1950s and early systems had problems with
reliability and comfort. Today’s heat pump systems are much more reliable and efficient.
The installation of a new heat pump system as part of a home’s rehabilitation should be consid-
ered if an existing heat pump is nearing the end of its expected life (15 to 20 years) or the existing heat-
ing system needs replacement and the addition of air conditioning is desirable. Heat pumps are a logical
HVAC system choice in climates with significant cooling loads and modest heating loads. If heating loads
are small, a less expensive electric resistance heating and electric air conditioning system may be more
logical. If heating loads are large, a gas furnace/air conditioner combination may be the optimum choice.
When cooling, heat pumps use the vapor compression refrigeration cycle just like electric air
conditioners (see Section 5). To provide heating, heat pumps are equipped with reversing and check
valves to run the cycle backwards, removing heat from the outdoors and dumping it indoors (Fig. 1).
Unfortunately, as outdoor temperatures drop and heating loads increase, the capacity of a heat pump
declines (Fig. 2). In most climates, a heat pump needs to be equipped with a supplemental heat system,
which is typically electric resistance heat.
FIGURE 1 HEAT PUMP CYCLE-HEATING MODE
There is a variety of heat pump types, each with different standards for rating efficiency, but the
most common rating terms are SEER (Seasonal Energy Efficiency Ratio) for cooling performance and
HSPF (Heating Seasonal Performance Factor) for heating performance. The SEER is the same rating
method used for air conditioning systems (see Section 5). The HSPF is the ratio of total heating output in
Btu of a heat pump during its normal annual usage period to the total electric power input in watthours
during the same period. It is reported in units of Btu of heating per watthour of electric energy con-
31
FIGURE 2 HEAT PUMP CAPACITY AND AMBIENT TEMPERATURE RELATIONSHIP
sumption, including the unit’s compressor, fans, and controls. The higher the HSPF the more efficient the
system. An HSPF of at least 6.8 is required by NAECA for conventional central split-system air-cooled heat
pump systems with capacities of five tons or less. However, it should be noted that air-source heat pump
heating efficiency varies dramatically with outdoor temperature. If considering a heat pump for a cold cli-
mate (i.e., colder than Indianapolis, which is representative of the “typical” used for the rating), a com-
parison of performance at more severe conditions may be more beneficial than relying on the HSPF com-
parison. In other words, two heat pumps may have the same HSPF rating, but perform quite differently at
cold conditions. Ground-source heat pumps use the Coefficient of Performance (COP) as an efficiency rat-
ing rather than HSPF. However, GSHPs do not have the varying conditions that air-source units have so mul-
tiplying the COP by 3.4 provides a value that is comparable to the HSPF. Make sure the ground-loop pump-
ing energy is included in the efficiency calculation.
In areas where the cooling load is large relative to the heating load, a heat pump may provide a
more comfortable year-round solution than a gas furnace/air conditioner combination. When a furnace is
used in combination with an air conditioner in a cooling load dominated climate, a significantly oversized
furnace may be required to obtain blower performance that is compatible with the size of the cooling coil.
Unless the furnace has a variable or two-speed blower, this will produce short-cycling during the heating
season, which compromises comfort.

1. INSTALL A SPLIT-SYSTEM AIR-SOURCE HEAT PUMP (ASHP).
This is by far the most common residential heat pump system. It is very similar to the split-system air con-
ditioner (see Section 5), but operates in the winter as well to provide heating. The indoor unit has a
blower, the heat pump coil, and a supplemental heating section that usually contains electric resistance
heating elements. Alternatives to using electric resistance heating during cold periods, when the capacity
of the heat pump is insufficient, include hydronic coils from the domestic hot water heater (see
Combination System in Section 4) or “add-on” heat pumps. “Add-on” heat pumps are heat pumps added
to a gas furnace. The heat pump operates with declining efficiency as outdoor temperatures drop to the
point where it becomes more economical to operate the gas furnace. Two-speed heat pumps with multi-
speed fans and a two-speed compressor are capable of varying the capacity of the system to better match
the load and avoid the inefficiencies of cycling on and off frequently.
ADVANTAGES: Most common heat pump system with a well-established service infrastructure.
DISADVANTAGES: Heating performance drops significantly with colder outdoor temperatures.
32
2. INSTALL A SINGLE-PACKAGE AIR-SOURCE HEAT PUMP.
If the installation of an outdoor compressor/condenser unit is a problem because of noise, aesthetics, or
vandalism, the Insider heat pump manufactured by Consolidated Technology Corporation (Fig. 3) may be
a viable solution. This unit, originally designed for manufactured homes, contains all of the components
in a single package that is approximately the size of a furnace. A fan is used to draw outdoor air in over
the “outside” coil and exhausts it. Another fan draws return air from the space over the “inside” coil and
returns the conditioned air to the space.
ADVANTAGES: Easier installation with no outdoor unit and refrigerant lines.
DISADVANTAGES: Noise of compressor within the living space.
FIGURE 3 SINGLE-PACKAGE AIR SOURCE HEAT PUMP HEAT PUMP
3. INSTALL A PACKAGED TERMINAL HEAT PUMP (PTHP).

These systems are very similar to PTACs (see Section 5) except they use an electric heat pump to provide
heating rather than relying solely on electric resistance for heating.
ADVANTAGES: No ductwork or refrigerant lines to be installed onsite. Zone control capability.
DISADVANTAGES: Units can be noisy and the wall penetrations can be a source of unwanted infiltration.
4. INSTALL ONE OR MORE DUCTLESS SPLIT SYSTEMS OR MINI-SPLITS.

These systems are similar to conventional split systems in that they have an outdoor condenser unit and
an indoor evaporator/air handler unit connected by refrigerant piping. However, the indoor unit is located
directly in or adjacent to the conditioned space. There is no ductwork required for distributing the air.
Several indoor units can be used in conjunction with a single outdoor unit (Fig.4).
ADVANTAGES: Easier to install than ducted systems if no ducting is already in place. Zone control capa-
bility. Can be linked with motion detectors to minimize operating time.
DISADVANTAGES: Operate on recirculated air only and have no means for providing fresh air. Although
very popular in Japan and Europe, they are not widely used or manufactured in the U.S.
33
FIGURE 4 DUCTLESS SPLIT SYSTEM
5. INSTALL A GROUND-SOURCE HEAT PUMP (GSHP).

As the name implies, GSHPs use the ground as the source for heat during the winter rather than outdoor
air (Fig.5). They can be an attractive option to ASHPs in colder climates where the ground temperature is
warmer and less variable than the air temperature. In the more common closed-loop design, a ground
loop of polybutylene or high-density polyethylene pipe is buried and water or antifreeze solution is
pumped through it to absorb heat. The pipe can be buried vertically or horizontally, straight or coiled like
a “slinky.” Installation will depend on soil conditions, drilling versus trenching costs, and space availabil-
ity. Open-loop systems pump ground water from a well through a heat exchanger and then discharge it.
They avoid the cost of a buried ground loop, but have to address water quality and code issues. Some
GSHPs include desuperheaters (see Section 10) for water heating as an integral part of the system.
ADVANTAGES: Usually more efficient on a seasonal basis than ASHP because the ground temperature is
higher than the air temperature. GSHPs do not need to defrost like ASHPs.
DISADVANTAGES: Installation cost of the ground loop.
FIGURE 5 OPEN LOOP GSHP CLOSED LOOP GSHP
34
FURTHER READING
1996 HVAC Systems and Equipment Handbook, Atlanta, GA, American Society of Heating, Refrigerating
and Air-Conditioning Engineers, Inc.
ARI Directory of Certified Applied Air-Conditioning Products, Arlington, VA, Air-Conditioning &
Refrigeration Institute.
Closed-Loop/Ground-Source Heat Pump Systems: Installation Guide, Stillwater, OK, International
Ground-Source Heat Pump Association, 1988.
PRODUCT INFORMATION
www.carrier.com.
Consolidated Technology Corporation, P.O. Box 1537, Olive Hill, KY 41164; 606-786-5366.
EMI Corporation, 5780 Success Drive, Rome, NY 13440; 315-336-3716; www.enviromaster.com
Trane Company, 3600 Pammel Creek Road, LaCrosse, WI 54601; 608-787-3111, www.trane.com.
WaterFurnace International, Inc., 9000 Conservation Way, Fort Wayne, IN 46809; 800-222-5667;
www.waterfurnace.com.
York International Corporation, 631 South Richland Avenue, York, PA 17403; 717-771-7890;
www.york.com.
35
7 INDOOR AIR
QUALITY
ESSENTIAL KNOWLEDGE
As homes constructed since the 1980s have become “tighter” in order to reduce infiltration to improve
comfort and save energy, concerns about indoor air quality have grown. The list of indoor pollutants is
long, but the most common include: formaldehyde fumes from building materials, furniture, curtains, and
carpet; organic gases from aerosols, paints, solvents, and air fresheners; carbon monoxide and nitrogen
dioxide from unvented appliances such as gas ranges; dust mites, mold spores, and mildew.
Tight homes without a mechanical ventilation system can depressurize when devices such as
exhaust fans or clothes dryers operate and remove air from conditioned space. Depressurization can
cause back-drafting of combustion appliances and potentially increased radon levels (Fig. 1).
The simplest way to improve indoor air quality is through a controlled ventilation system.
Mechanical ventilation systems are now required in new homes by some building codes, particularly in
the Northwest and Canada. The recommended amount of ventilation air is a subject of debate by experts
in the field. The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE)
Standard 62 recommends 15 cfm of outside air per person or 0.35 air changes per hour (ACH) for resi-
dences. This standard has been controversial and is under revision. A proposed revision uses 5 cfm per
100 square feet of house area. The Home Ventilating Institute (HVI), a ventilation equipment trade orga-
nization, recommends 0.5 ACH.
Ventilation systems assure that adequate fresh air is brought into the home to replace the indoor
air that is removed. There are several different mechanical ventilation approaches. In addition to mechan-
ical ventilation for indoor air quality, humidifiers and dehumidifiers may be installed to control humidity
and air cleaners can be used for those sensitive to air contaminants such as dust and pollen.
FIGURE 1 DEPRESSURIZATION INDUCED BACK-DRAFTING

36
1. INSTALL A MECHANICAL VENTILATION SYSTEM.
There are three basic types of mechanical ventilation systems: exhaust, supply, and balanced (Fig.2).
Exhaust and supply systems typically use a single fan that either pulls air from the home or pushes air into
the home in conjunction with intentional air inlets or pressure relief outlets. These systems either depres-
surize or pressurize the home. Depressurization can cause problems with combustion appliance back-
drafting and potentially increased radon infiltration. Pressurization can promote detrimental moisture
infiltration into building materials. To avoid these problems, balanced mechanical ventilation systems typ-
ically use at least two fans, supply and exhaust, to maintain a neutral pressure in the home. The most
energy-efficient type of balanced mechanical ventilation system is a heat recovery ventilator or air-to-air
heat exchanger (Fig.3). These systems include a heat exchanger to exchange heat between the exhaust and
supply air streams. Fresh supply air is preheated in the winter and precooled in the summer. Among the
manufacturers of these types of systems is Nutech Energy Systems, which has introduced the Lifebreath
Clean Air Furnace (Fig.4), designed to draw in outside air at a rate that is approximately 10% of the total
supply air flow. In regions with significant moisture differences between supply and exhaust airstreams,
enthalpy wheels may be used as the heat exchanger. The wheels include a desiccant material on a heat
wheel to absorb and release moisture and heat.
ADVANTAGES: Better health and safety because the supply of an adequate amount of fresh air to the home
is assured.
DISADVANTAGES: Initial installation and fan operating cost can be high. Filter maintenance is required.
Additional heating and cooling loads are placed on the existing heating and cooling system. Additional
load is minimal with heat or enthalpy recovery ventilators.
EXHAUST SUPPLY
BALANCED
FIGURE 2 MECHANICAL VENTILATION TYPES 37
FIGURE 3 BALANCED SYSTEM WITH A HEAT RECOVERY VENTILATOR
FIGURE 4 LIFEBREATH CLEAN AIR FURNACE
2. INSTALL A HUMIDIFIER.
Low indoor humidity can be problematic in cold climates during the heating season. Cold, winter air holds
less moisture than warm summer air (80º F air at 50% RH contains twice as much water as 42º F air at
100% RH). Low indoor relative humidity can lead to dry skin, nosebleeds, and respiratory problems. An
indoor relative humidity of 35 to 50% is recommended. There are three basic humidifier types for resi-
dential applications: pan, wetted-element, and steam. Ultrasonic and impeller-type humidifiers, which emit
a mist into the air, are discouraged because they require the use of demineralized or distilled water to avoid
circulating harmful minerals into the air. Whole-house humidifiers are used in conjunction with a warm-
air furnace. Pan-type humidifiers use a pan of water in the furnace plenum. As warm air flows over the pan,
water evaporates into the air. A heating element can be used to increase the water temperature and the rate
of evaporation and/or wicking plates can be used to increase the pan’s effective surface area (Fig. 5).
Wetted-element humidifiers use a plastic pad that rotates through a reservoir of water (Fig. 6). As air passes
through the pad, water evaporates into the air stream. Steam humidifiers use heating elements to boil the
38
water in a pan. They provide higher humidification output than other humidifier types. Honeywell produces
a steam humidifier for residential applications that independently controls the furnace fan to provide
humidified air to the space even when the furnace is not running to supply heat. An issue with all types of
humidifiers is disposal of mineral deposits that accumulate in the water reservoir. Automatic flushing systems
are available, but require a drain and use more water. Humidifiers without a flushing system should be
cleaned routinely, every one or two months, to remove the deposits. Humidistats are typically used to con-
trol humidifiers. Research Products has introduced an Aprilaire whole-house humidifier that monitors the
outdoor humidity and automatically provides the optimum humidity to the home.
ADVANTAGES: Higher, more comfortable heating season humidity allows lower thermostat settings without
sacrificing comfort (for example, air at 69ºF and 35%RH provides the same level of comfort as 72ºF and
19%RH).
DISADVANTAGES: If improperly controlled, excessive indoor humidity can cause damaging condensation
problems. Maintenance required to remove mineral deposits on non-flushing systems.
FIGURE 5, 6 PAN HUMIDIFIER WETTED-DRUM HUMIDIFIER
FIGURE 7 ULTRA-AIRE PURIFYING DEHUMIDIFIER
39
3. INSTALL A DEHUMIDIFIER.
High levels of indoor humidity cannot only cause comfort problems, but also health concerns with the
potential for increased growth of mold and bacteria. In severe situations, building materials and furnish-
ings can be damaged by mildew.
High levels of humidity can occur in a tight home when internally generated moisture by people,
cooking, or showering is not exhausted. Condensation on the inside of cold windows and within wall insu-
lation in the winter can be damaging. Bath fans such as the SmartSense by Nutone automatically activate
when high humidity levels are detected.
High humidity levels can also occur in the summer if the ventilation system introduces humid
outside air to the conditioned space. Dehumidifiers appropriate for residential applications employ refrig-
eration to cool the air below its dew point to remove moisture. This process also might cool the air lower
than desired. The cool, dry air can be reheated by passing it over the unit’s condenser coil. There are sev-
eral manufacturers of these types of systems, such as Therma-Stor Products’ Ultra-Aire Air Purifying
Dehumidifier, which combines a dehumidifier with an outdoor air inlet for ventilation air and an optional
95% efficient pleated media filter (Fig. 7).
ADVANTAGES: Humidity is properly controlled independent of temperature. At lower indoor humidities,
thermostat settings can be raised to achieve the same level of comfort.
DISADVANTAGES: Can be costly to install and operate.
4. INSTALL AN AIR FILTER OR CLEANER.

People who are particularly sensitive to air contaminants such as dust and pollen, may benefit from a high-
efficiency air filter or air cleaner. Air pollutants are either a particulate or a gas and there are specific types
of filters for each category. Particulate pollutants include mold spores, pollen, house dust, animal dander,
clothing and furnishing fibers, and dirt. Most filters are designed for particulate removal. Gases include
combustion gases, by-products of human and animal metabolism, and volatile organic compounds.
Adsorption type filters such as charcoal are used for gas pollutants. Tobacco and wood smoke are both
particulates and gases and require a combination of filter types. The standard filter in a furnace or air-
conditioning system is typically only good for fairly large particulates. A test for determining the efficiency
of a filter is the atmospheric-spot-dust test, which measures particles between 0.3 and 6 microns in size.
A standard 1”-thick furnace filter may only be 3 to 5% efficient according to an atmospheric-spot-dust test.
The standard furnace/air conditioner filter is a media filter because it is made of material that is designed
to trap particulates. The higher the media filter efficiency, the greater the initial cost and operating cost
due to higher pressure drop and thus fan energy requirements.
Another type of air filter, an electrostatic precipitator, gives particulates a static-electric charge
to capture them. The charged particulates are then collected by oppositely charged metal plates.
Electrostatic precipitators are often rated at 90% efficiency (atmospheric-spot-dust test), but the metal
plates must be cleaned often to maintain efficiency. These types of air filters also produce small amounts
of ozone that can then be captured in a subsequent adsorption filter. They do not have the pressure drop
problem of media filters. Electrostatic air filters are media filters that use a special fibrous plastic mater-
ial that becomes charged as air passes through (Fig. 8). Oppositely charged particles in the airstream then
cling to the filter media. They are about 10 to 15% efficient (atmospheric-spot-dust-test), but have a lower
pressure drop penalty than a 30 to 60% efficient medium-efficiency media filter.
Complete air cleaning systems will include a particulate filter and an adsorption filter. There are
also systems that address the need for ventilation air. Therma-Stor Products manufactures the Filter-Vent
System that brings in outside air, combines it with indoor air, and draws the mixed air through a 90 to
95% media filter and an activated carbon filter.
ADVANTAGES: The only method of providing pollutant-free indoor air in an area with high levels of out-
door pollutants and/or for those occupants who are especially sensitive.
DISADVANTAGES: High maintenance. Uncleaned media filters produce an excessively high pressure drop.
An uncleaned electrostatic precipitator or filter will be ineffective. High initial and operating costs. Air
cleaners alone do not bring in outside air so they are not a substitute for a ventilation system.
40
FIGURE 8 ELECTROSTATIC AIR FILTER
FURTHER READING
ASHRAE Standard 62-1989, Ventilation for Acceptable Indoor Air Quality, Atlanta, GA, American Society
of Heating, Refrigerating and Air-Conditioning Engineers, 1989.
Certified Home Ventilating Products Directory, Home Ventilating Institute, Division of AMCA, 30 West
University Drive, Arlington Heights, IL 60004; 847-394-0150.
PRODUCT INFORMATION
American Aldes Ventilation Corporation, 4537 Northgate Court, Sarasota, FL 34234; 800-255-7749;
www.oikos.com/aldes.
Honeywell, Inc., 1985 Douglas Dr. North, Golden Valley, MN 55422; 800-328-5111; www.honeywell.com.
Nutech Energy Systems, Inc., 270 Regency Ridge, Suite 210, Dayton, Ohio 45459; 937-439-6676;
www.lifebreath.com.
Research Products Corporation, 1015 East Washington Avenue, P.O. Box 1467, Madison, WI 53701; 800-
545-2219; www.resprod.com.
Therma-Stor Products, P.O. Box 8050, Madison, WI 53708; 800-533-7533; www.thermastor.com.
Trion, Inc., P.O. Box 760, Sanford, NC 27331; 919-775-2201; www.trioninc.com.
41
8 CONTROLS
ESSENTIAL KNOWLEDGE
A critically important aspect of an HVAC system’s ability to efficiently maintain comfort is its controls.
Today, nearly all heating and/or cooling systems are controlled by a thermostat. Even factory-built wood
fireplaces are available with thermostat control. The sophistication of thermostats and other HVAC system
controls has evolved dramatically over the last decade with the advancement of electronic controls. As
controls for residential systems are relatively inexpensive, and their technology has advanced significantly
in the past few years, it is cost effective to replace older controls that may not be operating properly.
A thermostat senses the room air temperature and controls the heating system via an electrical
switch according to an occupant-selected setpoint temperature. Line voltage thermostats are typically used
for zonal electric resistance heating systems and low voltage thermostats are used for central systems.
Thermostats should be located about 5’ above the floor where they will sense an air temperature repre-
sentative of the room or area being controlled. Location near a heat source such as the supply register or
heat sink such as a window will result in poor comfort control.
Old-style electromechanical thermostats found in many rehab projects employ either a mercury
or snap-action switch, a bimetallic coil, and an anticipator (Fig. 1). The bimetallic coil expands and con-
tracts as it heats and cools, activating and deactivating the switch that controls furnace or boiler opera-
tion. The anticipator is a tiny heater that heats the bimetallic coil to compensate for its slow response to
changing air temperature. Adjustment of the thermostat dial establishes the angle or the tension of the
bimetallic coil to the contacts. There are versions of these thermostats that include an electric clock to
switch the thermostat between two temperature settings to achieve an energy-saving setback condition. An
eight-hour overnight setback during the heating season saves 1% to 2% per degree of setback. An eight-
hour midday setup during the cooling season saves 1% to 3% per degree of setup.
FIGURE 1 ELECTRICAL THERMOSTAT
42
1. REPLACE THE BIMETAL THERMOSTAT WITH AN ELECTRONIC PROGRAMMABLE
THERMOSTAT.
While electromechanical thermostats (Fig. 2) are lower in cost than electronic programmable thermostats,
their performance in terms of “deadband” and “droop” is poorer as well. Deadband is an indicator of the
swing in room temperature between heating/cooling system cycles. Droop is an indicator of how well the
anticipator is functioning. Thermostats also degrade over time as calibration slips and mechanical parts
stick. An old electromechanical thermostat can be cleaned and recalibrated, but a better solution is to sim-
ply replace it with a new electronic thermostat. Electronic thermostats employ a thermistor rather than a
bimetallic coil for sensing the room air temperature. It is more sensitive and fast responding.
Microprocessor programming allows for several different temperature settings throughout the day and for
different days of the week. Some units provide for different settings for weekdays and weekends or week-
days, Saturdays, and Sundays. The Lightstat thermostat has the ability to adjust the thermostat setting using
the light level in the room as an indicator of whether people are in the room. Honeywell has a thermostat
that senses lighting levels and occupancy. Thermostats are also now available as wireless remote control
devices. They may be placed on the coffee table in the center of the room next to the television remote.
Home Automation manufactures a line of thermostats that can communicate with home automation sys-
tems, personal computers, and utility demand-side management programs. In a region with real-time pric-
ing, the RC-91 model has the ability to display the real-time energy price and the user can then set the ther-
mostat accordingly.
ADVANTAGES: Energy savings through more capability to set back temperature during unoccupied or night
time hours. More accurate and responsive for better comfort control.
DISADVANTAGES: Somewhat higher cost. Just like VCRs, there may be some homeowners that have
difficulty following the sequential steps to program them properly. Some types of heat distribution systems
such as radiant and hydronic baseboard systems are not as responsive as forced air and the time required
to recover from a thermostat setback may be unacceptable.
FIGURE 2 ELECTRONIC PROGRAMMABLE THERMOSTAT
2. INSTALL A HUMIDISTAT.
Typically, heating and cooling systems are designed to maintain comfort in terms of temperature only.
Humidity is allowed to fluctuate. In warm humid climates, it may be desirable to control the air condi-
tioning system to maintain comfort humidity as well as temperature conditions. In colder climates, a
humidifier may be installed to maintain higher and more comfortable indoor humidity levels. In either sit-
43
uation, the installation of a humidistat (or dehumidistat, depending on the situation) is appropriate. The
location of the humidistat can vary. It can be in the room next to, or integral with, the thermostat or in the
return air duct. The humidistat works in a similar manner to the thermostat. It senses humidity and turns
the air conditioner or humidifier on or off based upon a humidity setpoint. For two-speed air condition-
ers, the dehumidistat may trigger the system to go to low speed for enhanced dehumidification capability.
ADVANTAGES: Better control of humidity for improved comfort and air quality.
DISADVANTAGES: Calibration needs to be checked periodically. When controlling an air conditioning sys-
tem in humid climates, can cause over-cooling.
3. INSTALL A CONTROL SYSTEM THAT SENSES OUTDOOR CONDITIONS AND

ADJUSTS ACCORDINGLY.
More sophisticated control systems incorporate outdoor temperature sensors as well as indoor sensors for
better control and operating efficiency. For heat pump systems equipped with auxiliary electric resistance
heat, an outside temperature sensor is used to lock out the resistance heat when the outdoor temperature is
above a specific setting. This prevents the resistance heat from unnecessarily coming on to quickly recover
from a nighttime setback. Outdoor temperature sensors are also used to adjust the water temperature in
hydronic systems to the lowest temperature necessary to meet the home’s heating load. For the control of
humidifiers in cold climates, Honeywell Comfort Center’s winter humidity control senses outdoor tempera-
ture and resets the indoor humidity setting accordingly to prevent condensation on windows. The Honeywell
system can be customized for the insulating value of the home’s windows. Aprilaire also has a humidistat that
controls according to outdoor temperature but does not have the window customization capability.
ADVANTAGES: Reduced operating costs for the heat pump auxiliary heat lock out control.
DISADVANTAGES: Higher initial cost.
FIGURE 3 VENTILATION CONTROLLER MOTORIZED OUTSIDE AIR DAMPER
4. INSTALL VENTILATION SYSTEM CONTROLS.

There is a variety of methods for controlling mechanical ventilation systems. On the simple, low cost end
of the spectrum are the manual controls. These include a simple on/off switch. Additional features might
be a timer that shuts the fan off automatically after a certain period of time or a speed control that allows
the user to select the ventilation air flow. The manual controls rely upon the user recognizing when venti-
lation is needed and taking the appropriate control action. The average human nose is more sensitive to
air pollutants than most sophisticated electronic sensors. Another set of control options that are more
sophisticated and more expensive are automatic. These include time clocks programmed by the user. Trol-
A-Temp’s Timed Make-Up Air Control (TMAC) or Timed Ventilation Control (TVC) are simple timers that
control a motorized damper that allows outside air into the central HVAC system (Fig. 3). The unit will
turn on the HVAC blower if it is not already running. Automatic controls also include a variety of demand-
44 controlled ventilation (DCV) strategies. The DCV methods rely upon a sensor in the space or return duct
to detect when additional ventilation air is needed. The sensing parameter can be motion, humidity, car-
bon dioxide, or a mixture of gaseous pollutants such as tobacco smoke, cooking odors, and VOCs. For
the most part, the manual controls tend to be most appropriate for local exhaust fans and the more sophis-
ticated automatic controls are appropriate for whole-house ventilation systems.
ADVANTAGES: Manual controls are relatively inexpensive and reliable. Automatic controls do not rely upon
the user.
DISADVANTAGES: Manual controls rely upon the user for proper control. Automatic controls are more
expensive and can fall out of calibration resulting in either insufficient or excessive ventilation air quantities.
5. INSTALL A FORCED-AIR ZONING SYSTEM.

Forced-air zoning systems utilize thermostats in conjunction with motorized dampers in individual supply
ducts to different control zones (Fig. 4). By varying the air flow in response to the zone thermostat, a sin-
gle air conditioning and/or heating system can be used to meet the varying needs of multiple zones. These
systems are most easily installed in a new installation, but can be retrofitted into an existing system. Care
must be taken to either bypass extra air or oversize the ductwork to assure that central system air flow
does not drop below the design minimum when only one or two zones are calling for air and all other
zones are closed. There are several manufacturers of this type of system including Research Products
Corporation, Carrier, Honeywell/Trol-A-Temp and Durazone.
ADVANTAGES: Achieves the energy saving and improved comfort benefits of zoning with a central forced-
air system.
DISADVANTAGES: High initial cost. Systems need to be carefully designed to assure that minimum air flow
requirements are met under all operating conditions.
FIGURE 4 FORCED-AIR ZONING SYSTEM
FURTHER READING
Comfort, Air Quality, and Efficiency by Design, Manual RS, Air Conditioning Contractors Association, 1997.
45
PRODUCT INFORMATION
Broan Mfg. Co., Inc., P.O. Box 140, Hartford, WI 53027; 800-548-0790; www.broan.com.
www.carrier.com.
Home Automation, Inc., 2709 Ridgelake Drive, Metairie, LA 70002; 800-229-7256.
Honeywell, Inc., 1985 Douglas Dr. North, Golden Valley, MN 55422; 800-328-5111; www.honeywell.com.
Lightstat, Inc., 22 W. West Hill Road, Winsted, CT 06098; 800-292-2444; www.lightstat.com.
Robertshaw, Uni-Line North America, Division of Siebe Climate Control, P.O. Box 2000, Corona, CA 91719;
909-734-2600; www.robertshaw.com.
Tamarack Technologies, Inc., 11 Patterson’s Brook Rd., West Wareham, MA 02576; 800-222-5932;
www.tamtech.com.
Trol-A-Temp, Division of Trolex Corp., 57 Bushes Lane, Elmwood Park, NJ 07407; 800-828-8367;
www.trolatemp.com.
46
9 FIREPLACES &
CHIMNEYS
ESSENTIAL KNOWLEDGE
In recent years fireplaces have captured a renewed interest as a supplemental heating source for the
home. In a rehabilitation project, rehabilitating an existing fireplace or installing a new fireplace may be
under consideration. The rehabilitation of an existing fireplace cannot only add to the appearance of the
room, but also provide for safe and efficient space heating. The installation of a new, efficient fireplace to
supplement an existing system, which may be inefficient and/or undersized, may be an attractive alterna-
tive to replacing the existing system.
Traditional wood-burning fireplace designs are not efficient, can produce emissions that are
harmful to the environment, and, if poorly designed or maintained, can be dangerous. In fact, some
Western municipalities in the U.S. have passed ordinances prohibiting the installation of a conventional
fireplace for environmental reasons. EPA-approved, factory-built wood and gas fireplaces, wood stoves, or
gas-fired logs are acceptable alternatives which should be considered during a rehabilitation project.
If constructing or significantly reconstructing a fireplace or installing a stove, building codes
should be carefully reviewed for minimum requirements for materials, heights, and clearances. Local
code requirements apply even if the existing chimney is used. If an old unused fireplace is found encased
in plaster during the course of a rehabilitation project, it can be reconstructed by a competent mason who
knows and follows recommended design practices. Many early fireplaces and chimneys smoked too much
due to flaws in their design. This poor performance may be the reason that the fireplace had been aban-
doned. If an old, closed-off chimney is to be rehabilitated, make sure that it still runs through the roof to
an appropriate height and that openings for other stove pipes have not been cut into it. Old chimneys were
often used to serve multiple stoves with a single flue.
FIGURE 1 CONVENTIONAL WOOD-BURNING FIREPLACE 47
Conventional fireplaces (Fig. 1) provide heat primarily by radiation. Thus, the amount of brick
masonry, surface area exposed to the fire, its distance from the fire and the size of the fire determine the
amount of heat provided. Rumford-style fireplaces feature angled side walls, a shallow depth, and a high
opening. These fireplaces tend to be more efficient than conventional designs because they radiate more
heat and draw less room air up the chimney. Air-circulating fireplaces (Fig. 2) capture heat from the back
of the firebox by circulating room air through brick baffles or steel plates. This warmed air can then be
circulated by a fan to spaces to provide heat by convection.
The primary function of a chimney flue is to exhaust combustion wastes - carbon dioxide, nitro-
gen, sulfur dioxide, water vapor, and carbon monoxide. A second function is to create a draft that pulls
the air over the fire. For a wood-burning fire, the draft must be strong. To accomplish this, the fireplace
has a sloped back and a stepped throat controlled by a damper. Each combustion heat source (e.g., fur-
nace and fireplace) needs its own flue, but a single chimney can contain several flues from multiple
fireplaces and/or a furnace. (Fig. 3) Two combustion appliances such as a water heater and a furnace can
share a flue. In this instance, problems can arise if one of those appliances is replaced with a direct-vent
unit because the flue is too large for the remaining appliance. Condensation of combustion gases can
occur in the chimney, resulting in corrosion. This can also occur with the installation of a higher efficiency
chimney-vented combustion appliance, particularly in a cold climate.
Beyond replacing the brick and mortar of an old disintegrating chimney, clearing several inches
of debris from above the damper, and clearing other blockages in the chimney flue, several additional steps
may be necessary to assure that an old fireplace and chimney are in safe working condition. Alternatives or
enhancements to the fireplace such as stoves and inserts can also improve the efficiency of the system.
FIGURE 2, 3 AIR-CIRCULATING FIREPLACE MULTI-FLUE CHIMNEY

1. REBUILD OR REPOINT THE CHIMNEY.
The mortar between the bricks of an old chimney is likely to be in need of renewal. It was not intended
to last as long as the bricks. The replacement process is known as repointing or tucking. Whatever kind
48
of mortar was used initially should be used for repointing so as to have the same expansion and com-
pression characteristics under varying weather conditions. In some instances, the condition of the chim-
ney may have deteriorated to a point beyond repair by repointing and relining. When the mortar crumbles
easily and/or bricks are loose, removal and replacement should be considered. It may be possible to reuse
the original bricks. Creosote is a carcinogen so a respirator should be worn when rehabilitating an old
chimney and the work area should be enclosed in plastic sheeting to protect the rest of the house.
ADVANTAGES: Improved safety and integrity of the chimney.
DISADVANTAGES: Can be expensive because it is a time consuming process that requires the expertise of
a mason.
2. INSTALL A CHIMNEY CAP.

Rain mixing with soot and fireplace gases produces a destructive acid. Thus, all chimneys should have a
rain cap to prevent this deterioration (Fig. 4). Rain caps can also minimize downdrafts.
ADVANTAGES: Fairly inexpensive. Extends the life of the chimney.
DISADVANTAGES: Difficult to install on high chimneys.
FIGURE 4 CHIMNEY CAP
3. RELINE THE CHIMNEY.

Liners, which are now required by code, prevent the heat from a chimney fire from causing a house fire.
Older chimneys may be unlined (pre-1910), lined with mortar that has deteriorated, or have old tile lin-
ers that are cracked. They also often served more than one fireplace and had more than one flue in them
with a wall of brick as a divider. This brick divider is likely to be in very poor condition and tumbling
bricks from this divider can block the flue.
The solution to all of these problems is to reline the chimney. There are different methods for
relining a chimney.
■ Install a metal pipe available in 3 ft. sections from local heating suppliers. Stainless steel should be used
if the flue will be used for furnace gases, which are very corrosive. Seal around the pipe at the bottom and
top of the chimney with lightweight mortar. Flexible pipe is also available for non-straight chimneys.
Caution is advised if the chimney has a weak draft. Reducing the cross-section area of the flue with a metal
pipe will only worsen the situation.
■ Install a tile lining. This is required by code in some areas if the chimney is to be used with wood fires.
Although more expensive, a tile liner is more resistant to corrosion and the high temperatures of a chimney
fire due to creosote build up.
49
■ Use a patented process, which is only available through franchised dealers, to line the chimney with a
cementious mix. A vinyl or rubber hose can be inserted and inflated (Fig. 5). Lightweight concrete is then
poured around the hose, which is deflated and removed after the concrete sets.
ADVANTAGES: Improved safety and integrity of the chimney.
DISADVANTAGES: Can reduce the size of the flue and thus the draft to an insufficient level.
FIGURE 5 CHIMNEY RELINING
4. INSTALL AN EXTERIOR AIR SUPPLY FOR COMBUSTION AND DRAFT AIR.

Conventional fireplaces draw room air that has been heated by the home’s primary heating system and
exhaust it out the chimney. This air is replaced by infiltration of cold outside air through cracks and open-
ings in the building envelope. In tightly constructed homes or homes that are already exhausting air with
fans and dryers, the fireplace may be starved for air and dumping smoke into the room because of
insufficient draft. A solution to these problems is to provide a means for using outside air for combustion.
There are three basic components to an exterior supply air system for a fireplace: intake, pas-
sageway, and inlet (Fig. 1). The intake is typically located on an outside wall or the back of the fireplace,
but can be in a crawl space, attic, or other unheated space. Many codes will not allow location of an inlet
within a garage because of the potential presence of fuel fumes. A passageway or duct connects the intake
to the inlet. It is usually insulated to reduce heat loss. The inlet introduces the outside air to the firebox.
A damper is necessary to control the volume and direction of air flow.
Glass doors are typically installed to prevent indoor air from entering the firebox and going up
the chimney. Unfortunately, the tempered glass that is so often used is not a good transmitter of infrared
50 radiation so the radiant heat from the fire itself is significantly reduced.
ADVANTAGES: Minimizes the exfiltration of heated conditioned-space air.
DISADVANTAGES: May be difficult to install in an existing fireplace.
5. INSTALL AN ENVIRONMENTALLY FRIENDLY GRATE.

The specially designed EcoFire Super-Grate, marketed by Andiron Technologies, can be installed to reduce
the harmful emissions of a conventional fireplace. This stainless steel grate replaces the wrought-iron
grate that holds wood logs. It is attached to a fan which blows air through holes in the tubes of the grate.
This air results in an extremely hot fire which has lower emission levels. The heat-reflecting shield which
is attached improves heating efficiency by increasing the radiant heat output.
ADVANTAGES: Easily retrofit to existing fireplaces.
DISADVANTAGES: Relatively expensive and still subject to wood-burning bans.
6. INSTALL A GAS LOG SET OR FIREPLACE.

A gas log set is primarily a decorative appliance. It includes a grate holding ceramic logs, simulated
embers, a gas burner, and a variable flame controller. These sets can be installed in most existing
fireplaces. There are two principal types: vented and unvented. Vented types require a chimney flue for
exhausting the gases. They are only 20% to 30% efficient and most codes require that the flue be welded
open, which results in an easy exfiltration path for heated room air. Unvented types operate like the burner
on a gas stove and the combustion products are emitted into the room. They are more efficient because
no heat is lost up the flue and most are equipped with oxygen depletion sensors, but they are banned in
some states, including Massachusetts and California.
Gas fireplaces incorporate a gas log set into a complete firebox unit with a glass door (Fig. 6).
Some have built-in dampers, smoke shelves, and heat circulating features that give them the capability to
provide both radiant and convective heat. Units can have push-button ignition, remote control, variable
heat controls, and thermostats. Gas fireplaces are more efficient than gas logs with efficiencies of 60% to
80%. Many draw combustion air in from the outside and are direct vented, eliminating the need for a
chimney (Fig. 7). Some of these units are wall furnace rated.
There are also electric fireplaces which provide the ambience of a fire and, if desired, a small
amount of resistance heat. These units have no venting requirements.
ADVANTAGES: No ashes or flying sparks that occur with wood-burning fireplaces. Not affected by wood
burning bans imposed in some areas when air quality standards are not met. Direct-vented gas or electric
models eliminate the need for a chimney.
DISADVANTAGES: Cost for equipment and running the gas line can be high. Cannot use existing masonry
chimney with a gas fireplace.
FIGURE 6 GAS FIREPLACE 51
FIGURE 7 DIRECT-VENT GAS FIREPLACE
7. INSTALL A WOOD STOVE, FIREPLACE INSERT, OR ADVANCED FIREPLACE.

There are wood-burning equipment alternatives that offer an improvement over a conventional wood-burn-
ing fireplace that may only be 10% efficient. These include wood stoves, fireplace inserts, and advanced
fireplace cores. The performance of wood-burning systems varies dramatically with the type of equipment,
the type of wood being burned, the wood’s moisture content, and the way it is maintained and operated.
Wood stoves without air controls, such as Franklin stoves, have efficiencies of 20% to 30%. Stoves
with controlled air inlets into primary and secondary combustion areas can have efficiencies as high as 55%.
Advanced designs can have efficiencies as high as 75%. The more efficient systems require much less excess
air for combustion and produce lower levels of incomplete combustion products which produce creosote.
Wood-burning fireplace inserts are designed to fit into existing fireplaces to improve their heat-
ing performance. Some stoves sit on an existing fireplace hearth and vent up the chimney.
In response to some Western-state ordinances banning the installation of a traditional fireplace,
manufacturers responded with fireplaces that meet the Environmental Protection Agency’s (EPA) standards
for wood stoves. These units are as efficient as the advanced wood stoves. They are air-tight with gasketed
doors and a pyro-ceramic glass window that allows the infrared heat from the flame into the room. The
advanced fireplace has an insulated casing to reduce heat loss through the outside wall of the house. A squir-
rel-cage fan is used to draw room air in and around the casing to pick up additional convective heat and sup-
ply it to the room. Heat output is controlled by the amount of outside air intake for combustion. Some even
allow for short duct runs to distribute heat via natural convection to isolated rooms. RSF Energy produces a
fireplace system that can supply a whole-house duct system with an in-line blower and thermostats (Fig. 8).
The Rumford-style fireplace designed by Jim Buckley is one of the only masonry fireplaces that
meets most air quality standards. A fireplace kit is available for the construction of a masonry fireplace
based upon the traditional Rumford design. The kit includes a one-piece curved clay throat, a clay flue tile
liner, a smoke chamber, a stainless-steel damper, and optional glass doors.
ADVANTAGES: Higher efficiency than a conventional wood-burning fireplace.
DISADVANTAGES: Can be subject to wood-burning bans when local air quality standards are not met.
Requires maintenance to prevent the dangerous build up of creosote.
FURTHER READING
“Back to the Future Fireplace,” This Old House, January/February 1997, pp.74-79.
52
FIGURE 8 DUCTED FIREPLACE
Brick Institute of America (BIA) Technical Notes on Brick Construction. Available on-line at www.bia.org.:
Technical Note 19 – Residential Fireplace Design, January 1993.
Technical Note 19A – Residential Fireplaces, Details and Construction, May 1980.
Technical Note 19B – Residential Chimneys — Design and Construction, January 1988.
Renovating Old Houses, George Nash, The Taunton Press, 1992.
Sunset Fireplaces & Wood Stoves, Lane Publishing Co., 1989.
The Fireplace Book, The Aberdeen Group, 1992.
The Old-House Journal Compendium, Clem Labine and Carolyn Flaherty, The Overlook Press, 1980.
The Stanley Complete Step-by-Step Book of Home Repair and Improvement, James A. Hufnagel, New
York: Simon & Schuster, 1993.
PRODUCT INFORMATION
Andiron Technolgies, Inc., 2995 Woodside Road, Suite 400, Woodside, CA; 888-4-EcoFire; www.EcoFire.com.
Buckley Rumford, 710 Foster Street, Port Townsend, WA; 800-447-7788; www.rumford.com
Heat-N-Glo Fireplace Products, 6665 West Hwy 13, Minneapolis, MN; 888-743-2887; www.heatnglo.com
Heatilator, Inc., 1915 West Saunders Street, Mt. Pleasant, IA; 319-385-9211; www.heatilator.com
Industrial Chimney Company/RSF Energy, 801 St. Nicholas, St. Jerome, Quebec, Canada; 450-565-6336;
www.icc-rsf.com
Majestic Products Company, 1000 E. Market Street, Huntington, IN; 800-525-1898; www.majesticprod-
ucts.com
Temco Fireplace Products, 301 S. Perimeter Park Drive, Suite 227, Nashville, TN; 615-831-9393.
53
10 DOMESTIC HOT
WAT E R H E AT I N G
ESSENTIAL KNOWLEDGE
Depending on whether the home is air conditioned or not, water heating is the second or third largest
energy expense in the home. Traditionally, water heating accounts for approximately 14% of the utility bill.
As space heating and cooling loads decrease and system efficiencies increase, water heating represents a
greater portion of the home’s energy bill.
The predominant design for water heaters is the storage type (Fig.1). These units hold heated
water in a thermostatically controlled storage tank. Tanks in residential applications usually have storage
capacities ranging from 30 to 80 gallons. The tank may have a combustion burner in the bottom with a
flue running up through the center of the tank, electric resistance heating elements immersed in the water,
or a heat exchanger circulating fluid heated by another source such as a boiler.
When deciding whether or not the domestic water heating system needs rehabilitation, the fol-
lowing questions should be answered:
■ Does the present system have several years left on its expected life?
■ Is the time it takes to deliver hot water to faucets acceptable?
■ Is there sufficient hot water?
In a rehabilitation situation, the answer to any of these questions could be no. Poor maintenance can
shorten the life of water heaters. Bathrooms added over the years may be remote from the tank location or
the addition of clothes and dish washers may have increased hot water demands beyond the original design.
FIGURE 1 STORAGE-TYPE WATER HEATERS
The life of storage-type water heaters is typically 10 to 15 years due to the corrosion of the tank.
Maintenance, such as replacing the anode and cleaning sediment from the bottom of the tank, can extend
its life, but this is rarely done. Thus, if the storage tank is more than 10 years old, it should probably be
replaced. The month and year that the tank was built is usually encoded in its serial number.
Demand, or instantaneous-type water heaters can be located closer to the fixture to minimize the
waiting time for hot water. These units eliminate the tank and its associated losses alltogether.
If purchasing a new water heater, selecting a system of the proper size and recovery rate is important to
ensure that all hot water demands are met. A water heater of insufficient capacity will result in cold show-
ers, but a water heater that is too large wastes energy. The water heater size is determined by the First Hour
Rating (FHR), which is the amount of hot water (in gallons) that can be produced in one hour. The FHR
is not only a function of tank size, but also recovery rate, which is a measure of how quickly the incom-
ing cold water can be heated. Gas water heaters have higher recovery rates than electric units. Thus, for
the same FHR, the gas water heater requires a smaller tank than an electric water heater.
In addition to the FHR, storage-type water heaters are given an Energy Factor (EF) rating. This
is a seasonal efficiency rating that takes into account the water heater’s recovery efficiency, standby losses,
and energy input. Recovery efficiency is the ratio of the amount of heat that is absorbed by the water to
the amount of heat input.

1. IMPROVE THE EFFICIENCY OF THE EXISTING STORAGE-TYPE WATER HEATER.
In lieu of purchasing a new, more-efficient water heater, there are a few relatively easy and inexpensive
ways to improve the efficiency of the existing system. These are essentially the same methods that manu-
facturers have used to improve the efficiency of today’s tank water heaters.
Insulate the tank and pipes. Older storage-type water heaters can benefit from the simple instal-
lation of an insulating jacket or blanket. This reduces the heat loss from the tank to the surrounding area.
Be careful not to cover thermostats, drains, flues, or combustion air inlets. Insulating the pipes reduces
the losses from the hot water as it flows through the pipes to the faucet. The split foam rubber type of insu-
lation is effective and easy to install.
Install anti-convection valves or loops. These devices are installed on the hot water inlet and out-
let pipes to prevent the convection of hot water up the pipes from the tank when in the standby mode.
There are numerous types. Some are based on a simple ball-type check valve. A loop in the piping serves
the same purpose (Fig. 2).
ADVANTAGES: Inexpensive and easy to do.
DISADVANTAGES: Tank blankets are not as effective as internal insulation because certain areas must be
left exposed for access and venting purposes. The useful life of these measures is limited to the remain-
ing life of the water heater. They will not be necessary for most new water heaters because high levels of
internal tank insulation and anti-convection devices are standard features.
FIGURE 2 ANTI-CONVECTION LOOP 55
2. INSTALL AN INDIRECT STORAGE WATER HEATER.
In an older home with a hydronic heating system supplied by a boiler, a tankless coil may be the method
for heating domestic hot water. This is a coil located within the boiler. There is no storage of hot water.
This approach is suitable in the winter when the boiler is operating for space heating, but is inefficient in
the summer because the boiler must start and stop frequently just to provide domestic hot water. An alter-
native is to install an indirect storage water heater (Fig. 3). Heating fluid from the boiler is circulated
through a coil inside the storage tank. The boiler is still used throughout the year for domestic hot water,
but it comes on less frequently in the summer because it responds to a drop in storage tank temperature
and not every demand for hot water.
ADVANTAGES: Improves system efficiency.
DISADVANTAGES: Requires additional floor space for the storage tank.
FIGURE 3 INDIRECT STORAGE WATER HEATER
3. INSTALL A NEW ELECTRIC RESISTANCE STORAGE WATER HEATER.

Although this is usually the most expensive method for heating water, it is the second most common type
of water heater after gas storage units. If hot water requirements are relatively low, this may be the most
practical choice. New electric storage water heaters have higher levels of insulation than the old versions.
Some are all-plastic, which do not need anodes and come with lifetime, never-leak warranties. Electric
storage water heaters can be located almost anywhere because there are no combustion air and venting
issues. Time clocks can be used to prevent the resistance elements from operating during peak electric
charge periods where time-of-use rates are in effect.
ADVANTAGES: Lower initial cost than gas storage water heaters. Installation location flexibility.
DISADVANTAGES: High operating costs.
4. INSTALL A NEW GAS STORAGE WATER HEATER.

New gas storage water heaters have better tank insulation, improved baffle designs, lower pilot burner
inputs, and new combustion chamber configurations than older versions. Baffles regulate the flow of
combustion air up through the flue and new designs increase the transfer of heat from the flue gases to the
water, increasing system efficiency. They also reduce convective air movement and heat loss up the flue
during standby periods.
As with gas furnaces, there are several venting options. Standard units are atmospheric vented
56
with the vertical flue that is often tied into the same chimney flue as the gas furnace. Power-vented units
use a fan to assist the venting of the combustion gases. These provide more location flexibility because
longer vertical or horizontal vent pipes can be used. They also cannot backdraft while the burner is oper-
ating. However, they still use indoor air for combustion and now require electricity to operate. Direct-
vented units are also available that draw outside air in for combustion and vent directly out the wall.
A gas water heater that avoids the problems of venting entirely is the Seahorse by Gas-Fired
Products Incorporated. This unit is a gas-fired heat exchanger with a pump that is placed in an insulated
box on the outside wall of the home and plumbed into a storage tank inside the home which may be the
old electric water heater (Fig.4). Going a step further is the Weather-Pro by American Water Heater. This
is a gas water heater that can be installed outside, including the 50-gallon tank. Its distribution is currently
limited to Southern states where freeze protection is not an issue.
ADVANTAGES: Low operating cost.
DISADVANTAGES: Higher initial cost than electric resistance storage-type water heaters. Venting require-
ments restrict location flexibility. Power-vented units require electricity to operate and have had occasional
problems with nuisance shutdowns when their pressure safety switches have mistaken windy conditions
for blocked vents.
FIGURE 4 SEAHORSE OUTSIDE GAS-FIRED WATER HEAT EXCHANGER
5. INSTALL A DEMAND WATER HEATER.

In situations where space for a 20 to 50 gallon storage tank is limited or the wait for hot water to a tap
remote from the storage tank is excessive, the installation of a demand water heater may be appropriate.
Also called tankless, instantaneous, and point-of-use, demand water heaters heat the water as it is called
for. There is no storage tank. Some point-of-use units may not be truly instantaneous or tankless because
they employ a small 2- to 4-gallon storage tank (Fig. 5).
Electric demand water heaters heat the water as it passes over a resistance element. The power
requirements limit these units to water flow rates for a single sink or low-flow shower. One of the largest
electric demand water heaters is the Seisco RA-28. Rated at 28 kW, it is capable of supplying 2.5 gallons per
minute at a 78º F temperature rise. Electric demand water heaters typically modulate their output by using
multiple heating elements. Less expensive, fixed output units do not allow for much variation in water flow.
Gas demand water heaters employ a modulating burner to supply hot water at a specific pre-set
temperature. Their output is sufficient to satisfy the hot water demands of an entire home. They must be
mounted on an external wall for venting purposes.
ADVANTAGES: Location flexibility due to their small size. Reduced standby losses. Longer life because the
57
tank corrosion issue is eliminated. When located near the point of use, they are water conserving because
there is less cold water to go down the drain prior to the arrival of hot water.
DISADVANTAGES: While they can deliver hot water for an indefinite period of time, the flow rate (gallons
per minute) may not be sufficient. Most units cannot serve multiple tap requirements simultaneously.
Initial costs are higher than storage-type units. Require larger gas lines or power requirements than storage-
type units. Service support may be less than for the more-common storage-type units.
FIGURE 5 POINT-OF-USE WATER HEATER
6. SUPPLEMENT THE WATER HEATER WITH A PREHEATING OR HEAT RECOVERY

SYSTEM.
The heating requirements of the water heater can sometimes be supplemented by recovering waste heat
from other processes or capturing solar energy. One of the simplest approaches is a tempering tank. This
is a second uninsulated tank located in a warm or sunny area and connected in series with the primary
water heater tank. Cold water first enters the tempering tank where it warms up to the surrounding air
temperature. Solar water heating, both passive and active systems, can be used to preheat water and dur-
ing some times of the year can meet all of the water heating needs.
Hot water desuperheaters, such as the HotTap unit by Addison Products, are hot refrigerant-to-
water heat exchangers on the refrigerant line of an air conditioner or heat pump. Such a unit is installed after
the compressor, but before the condenser, to remove the superheat from the refrigerant vapor and transfer
it to the domestic hot water (Fig. 6). The amount of water heating provided by these systems is a function of
the air conditioning usage since they only provide heat when the air conditioner or heat pump is operating.
Another method of heat recovery is the GFX (gravity film exchange). This is a heat exchanger
between the water waste pipe and the DHW tank cold water inlet (Fig. 7). It consists of a section of 3" or 4"
copper drainpipe with a coil of 1/2"or 3/4" tubing wrapped around it. At times of high hot water use such
as showering, the water going down the drain is still hot. This device recovers some of that heat and preheats
the cold water flowing into the tank. There are no controls or moving parts.
ADVANTAGES: Relatively inexpensive and require little or no maintenance. Capture heat energy that would
otherwise be wasted. Desuperheaters can improve the HVAC system cooling efficiency slightly.
DISADVANTAGES: Desuperheaters only provide a benefit when the heat pump or air conditioner is oper-
ating and they can decrease the heating capacity of a heat pump system. GFX devices only recover heat
when water is draining out at the same time that make-up water is flowing into the tank (e.g., water is
flowing directly from the spigot or showerhead down the drain). Building codes or building officials in
some areas do not allow GFX devices.
58
FIGURE 6 HOT WATER DESUPERHEATER
FIGURE 7 GFX HEAT RECOVERY SYSTEM
7. INSTALL A HEAT PUMP WATER HEATER (HPWH).

If electricity is the only water heating fuel alternative and the domestic hot water requirements are rela-
tively high (e.g., four or more occupants) a heat pump water heater can be considered to reduce operat-
ing costs. It can typically provide hot water at one-half to one-third the energy use of an electric resistance
water heater. Rather than heating the water directly by electric resistance, these heat pumps use electric-
ity to drive a vapor compression cycle that moves heat from the surrounding air to the tank water. HPWHs
can be integral systems with the compressor/evaporator unit sitting on top of the storage tank or as sep-
arate units requiring a pump and flow loop (Fig. 8). Integral units avoid the need for a pump and control
loop but the separate unit design can be retrofitted to the home’s existing tank.
59
FIGURE 8 HEAT PUMP WATER HEATER
HPWHs are most appropriate in warm climates because they are typically located in basements and
garages, where freeze damage is not a concern. The efficiency of the heat pump also drops at low air tem-
peratures. HPWHs cool and dehumidify the air surrounding the evaporator section like an air conditioner.
This can be beneficial in a conditioned space in the summer, but detrimental in the winter. The evaporator
section cannot be in a confined space where the surrounding air is not mixed with warmer air.
HPWHs do not have the quick recovery of standard water heaters. A larger tank could be used
to meet peak demands, but the more common solution is to install an electric resistance heating element
in the tank to handle the peak demand periods. This defeats some of the efficiency benefits of the HPWH.
In cooler climates or where a ventilation system is employed, an exhaust air heat pump water
heater (EAHPWH) may be appropriate. This system, manufactured by DEC/Therma-Stor, captures heat
from the air before it is exhausted.
ADVANTAGES: Lower operating cost than an electric resistance system.
DISADVANTAGES: Higher initial cost. There are currently only a few U.S. manufacturers and there is little
market infrastructure in place. Finding qualified, experienced installation and service technicians may be
difficult. Their installation requires expertise in water heater service as well as refrigerant handling regu-
lations. HPWHs need to be located where the compressor noise will not be a problem. They require reg-
ular maintenance similar to that for an air conditioner.
FURTHER READING
Residential Heat Pump Water Heaters, Federal Technology Alert, www.pnl.gov/fta/3_res.htm.
“Water Heaters and Energy Conservation — Choices, Choices!,” Home Energy Magazine Online,
May/June 1996, www.homeenergy.org/eehem/96/9605waterheat.html.
PRODUCT INFORMATION
Addison Products Company, P.O. Box 607776, Orlando, FL; 407-292- 4400.
American Water Heater, 500 Princeton Road, P.O. Box 4056, Johnson City, TN; 800-999-9515.
DEC/Therma-Stor, P.O. Box 8050, Madison, WI 53708; 800-533-7533.
Gas-Fired Products Incorporated, Charlotte, NC; www.thermastor.com.
Water Film Energy, Inc., P.O. Box 48, Oakdale, NY 11769; 516-758-6271; www.oikos.com/gfx.
60
11 PLUMBING DESIGN
& ENGINEERING
ESSENTIAL KNOWLEDGE
Properly sized and performing plumbing systems are vital for the comfort, convenience, health, and safety
of home occupants. Rehabilitation reasons can range from obvious failures of a system such as leaks,
corrosion, and stoppage; to not-so-obvious failures such as leaks of dangerous gas from sewers or com-
bustion appliances. Plumbing systems can include water supply and distribution; drain, waste, and vent
systems; fuel supply and storage; appliance venting and exhausting; fire protection systems; and gray water
systems. Plumbing fixtures themselves are covered in another volume, as are septic systems.
There are a few major factors that drive the decision to rehab plumbing systems: how well the
system meets the needs of occupants, how the system performs and complies with code requirements,
how possible rehabilitation might save resources, and the cost and feasibility to rehab. The scope of rehab
work can vary from simple repair, to removal and replacement of systems, to adding new ones. Fire pro-
tection systems and fuel systems are examples of added systems.
Materials, designs, and codes have changed and evolved over the years. Code-complying origi-
nal installations may now be below standard or dangerous. For example, an old plumbing fixture such as
a bathtub could be filled with contaminated water that could drain back into potable water supply because
the fill spout is below an overflow drain. Older toilets used much more water, and older shower heads
used more water and energy than those that now comply with the Energy Policy Act and the National
Plumbing Standards of 1992. While “fixture” concerns are not addressed here, they drive decisions to
change systems and components. Existing vents might not work with a new, more efficient appliance that
produces cooler and high moisture vent products. Materials previously approved may be hazardous to
occupant health or prone to failure, such as lead in water systems, which is a well publicized hazard.
Certain connectors and pipe in polybutylene water systems are known to fail. Asbestos insulation in many
old plumbing installations is a hazard. Recommendations regarding the removal and disposal of asbestos
are available from the Environmental Protection Agency (EPA) Asbestos Information Hotline: 800-438-2474.
Designs and installations previously deemed state-of-the-art may not work well, and in some
instances could be dangerous. Old drain, waste, and vent systems are examples. Without proper venting,
sewer gases can create unhealthy conditions. New materials and designs can alleviate flaws. There are pos-
itive system developments as well. Research and, subsequently, codes have permitted water pipe supply
sizes to be downsized for branches. The house’s present system, if in good condition, may be able to accom-
modate more fixtures. There are many new materials and upgrades to old materials and methods. There is
a plethora of connectors, valves, reducers, and adaptors to allow change from one material to another.
As design, research, and new materials have evolved, so have codes. One national code, the
International Residential Code for one- and two-family dwellings, was first promulgated in draft form and
issued in 1998. It is being updated for an April 2000 release. This code covers most residential plumbing
systems. The International Association of Plumbing and Mechanical Officials (IAPMO), nevertheless still
publishes its “Dwelling Requirements of the Uniform Plumbing Code.”
This guide will review attributes of many systems and materials, along with advantages and dis-
advantages. These attributes are not necessarily comprehensive and readers are advised to undertake
research of individual systems, products, installation recommendations, warranties, and code acceptance
for their own locale. This guide cannot foresee the scope of a project or predict costs, but systems com-
ponents are evaluated as more or less costly than others.
61
FURTHER READING
Plumbing a House, Peter Hemp, Newtown, CT: The Taunton Press, 1994.
Renovating Old Houses, George Nash, Newtown, CT: The Taunton Press, 1996.
The Old House Journal Guide to Restoration, Patricia Poore, New York: E.P. Dutton Books, 1992.
International Residential Code (Draft), International Code Council, Falls Church, VA 22041, 1998.
The Consumer’s Guide to Home Improvement, Renovation & Repairs, The Enterprise Foundation, New
York: John Wiley and Sons, 1995.
1996 ASHRAE Handbook - HVAC Systems and Equipment, ASHRAE, Atlanta, GA, 1996.
62
12 WAT E R S U P P LY &
DISTRIBUTION
SYSTEMS
ESSENTIAL KNOWLEDGE
There are many causes for rehabilitation maladies that affect water supply and distribution systems. Leaks,
poor water quality, poor supply of hot or cold water, insufficient pressure, noise, vibration, and presence
of hazardous materials can all be driving forces.
Water distribution in today’s homes originates from a one-pipe delivery system with pipes and
fittings of lead. Ancient Romans had lead water pipes, and in fact the term “plumbing” is derived from the
Latin “plumbum,” meaning lead. Ancient Egyptian artifacts show use of copper water piping. A variety of
pipes and fittings could be present in any rehab project, including brass, copper, iron, and steel. Water
piping materials and fittings have changed in popularity and code acceptance. Many types are approved
for use, and can be used in combination if electrogalvanic and grounding continuity are properly
addressed. Galvanized iron and galvanized steel piping (with some yellow and red brass and copper) was
quite popular prior to World War II, but were replaced by copper tubing post-war and by plastics from
the 1970s. Iron/steel pipes suffered corrosion and scale build-up in certain water types, especially in hot
water lines. Copper tubing was approved by ASTM B88 in 1932 and is the same material used today.
Copper has had some problems with aggressive, corrosive water.
There is a variety of plastic materials approved for use. Some plastic flexible water piping materi-
als have had problems with splitting and fitting failure. One material used in the 1970s and ‘80s, polybuty-
lene fittings, failed in many homes with disastrous results. A new hybrid piping material, KITEC by IPEX, is
a composite pipe made of aluminum laminated between interior and exterior plastic layers. It claims
national code approval, easy workability, sound dampening, and is corrosion-proof with good flow rates.
Water conservation has become mandated in recent years. Toilets, faucets, and showerheads
must now often meet lower water use standards. Consumers are more cognizant of excess water use and
energy cost for heating water which is wasted. Energy recovery devices are available and growing in pop-
ularity. Insulation, better system design, and solar heating options can also be explored.
Water quality and other health concerns are national and local issues. Filtering water systems are
becoming more popular, installed below the kitchen sink/counter. Galvanized iron piping has corrosion
problems that are often exacerbated by adverse water conditions and heat. Lead water services for houses
were quite common, and lead in water continues to be a problem. Lead solder for copper joining has been
banned. Jacksonville, Florida has “aggressive, corrosive water” and has banned the use of copper in
domestic water systems. Asbestos was a popular insulation material for piping and must be carefully
removed or encapsulated.

The water system should be thoroughly inspected and tested. Depending on the reason for rehabilitation,
the water distribution system can be repaired, modified, or replaced. Some reasons include presence of
63
lead piping, failed polybutylene joints or pipes, low water pressure, corroded or broken pipes in under-
slab or concealed locations, or condensation on cold water piping due to deteriorated or missing insula-
tion. Codes may require renovations to any plumbing system to conform to current code without requir-
ing the entire system to comply. Failed systems can be ripped out and replaced entirely or in part with the
same or differing materials. Many adapters and couplings are available for these purposes. Note that water
distribution systems have historically been used for grounding electrical systems. Please keep this in mind
during rehab work and restore or provide for this important safety requirement.
Design requirements for water distribution systems are water volume, water pressure, number
of fixture units, the total water demand, the height of fixtures above the water supply (static head), fric-
tional loss due to distance and piping material, and the developed length of the pipe and fittings. Code
requirements may vary from one municipality to another, but water supply fixture limits and minimum
branch sizes are mostly the same. These are some code requirements to satisfy proper system perfor-
mance: minimum (15 psi) at the highest plumbing fixture, and maximum (80 psi) system pressures are
required for the water source. Tanks and pumps increase pressure and pressure regulators and relief or
vacuum valves decrease pressure. Piping design for single-family houses is usually done by a plumber with
approval by the plumbing inspector. Professional engineers typically are never involved with single-family
plumbing systems. A good guide to design is by plumber Peter Hemp in Plumbing a House.
1. IMPROVE WATER DISTRIBUTION.

Water distribution systems and house sizes have changed over the years from small homes with limited
systems to large ones with elaborate systems. Long delays for hot water at remote fixtures created a shift
from single-pipe systems and introduced recirculating hot water systems. These loop systems can be
expensive and use large amounts of energy in water heating and pumping if not properly designed. The
draining of cold water awaiting hot water in the single-pipe system is resource depleting and time con-
suming. NIBCO has a “Just Right” modified loop product that uses natural convection to circulate hot
water. A check valve and passive recirculating line forming the “forgotten” system can be easily installed
for a similar passive recirculation system. The electric tracer wire system has a single pipe hot water self-
regulating supply system that solves many loop problems. MetLund D’Mand System is suitable for reha-
bilitation and adaptation to existing plumbing. A remote sink has a pump and control system installed on
the fixture angle stops. A push-button calls for hot water and the pump recirculates the water, which saves
energy and water (Fig. 1).
FIGURE 1 METLUND D’MAND RECIRCULATION SYSTEM
64
Manifold distribution systems are now recognized by major codes. The introduction of flexible
plastic tubing like PEX-cross-linked polyethylene allows easy distribution of small-diameter, joint-free
branches to individual fixtures. A larger supply line is connected to the manifold. The systems claim faster
hot water delivery, balanced flow, easily accessible control valves, and no water hammer. This is an appro-
priate solution that can be installed around an existing failed system, with phased replacement of fixtures
and branches. A classic distribution concern is water leaks and resultant damage. Aqua-Stop offers a water
leak detection system (Fig. 2). Sensors are placed on the floor near potential leak sources, such as toilets,
tubs, dishwashers, water heaters. The sensors will shut the main supply valve if a leak occurs and sound
an alarm. System sensors can be hard-wired or remote.
ADVANTAGES: Improves responsiveness of water distribution throughout the home.
DISADVANTAGES: Some systems can be costly. Consult local codes as to whether such systems are permitted.
FIGURE 2, 3 AQUA-STOP INSTALLATION INTEGRAL SOLDERING FITTING
2. INSTALL NEW COPPER PIPING.

Copper is a very popular material used since the 1930s. Joint solders previously contained some per-
centage of lead. Federal law changed to prohibit lead solder in potable water systems. Joints are made by
soldering, brazing, and two-component adhesives. Soldering can be done by electric resistance tools and
by torches. Tees can now be mechanically pulled from continuous tubing with new tools. A “new” copper
fitting has recently been introduced from Europe: patented in 1934, the “integral soldering” fitting has
been a standard in England (Fig. 3). IMI Yorkshire now imports American-sized integral soldering fittings,
which ensure the proper amount of solder is provided. The solder is in the middle of the fitting, which
provides a better joint and saves labor. Copper tubing is inserted into each end of a fitting, applied heat
melts the solder ring, and the two tubes are fused together.
ADVANTAGES: Nearly every code approves; long track record; relatively easy installation; limited 50-year
warranty; corrosion resistant with some water types; less support needed than plastic pipe; fire resistant;
comes in coils and tubes.
65
DISADVANTAGES: Higher cost; some aggressive water attacks copper; flame normally present in joining;
system noise; conducts heat and needs insulation; condensation concerns; tubing can kink.
3. INSTALL CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPING.

Used since the 1950s, CPVC is approved by most codes for both hot and cold water distribution. BF
Goodrich, inventor of CPVC, reformulated it in 1992 to be more workable in cold weather—an earlier
drawback. CPVC is popular in new construction applications above and below slabs.
ADVANTAGES: Lower cost; easy installation and joining; no corrosion concerns; no water hammer;
reduced conductance losses, which saves energy and reduces condensation; comes in coils and tubes.
DISADVANTAGES: More support needed than copper or steel; 24-hour joint cure time recommended;
needs expansion capacity for piping by all codes; relatively recent product (first used in 1959).
Installation during extremely hot temperatures can result in later joint failure.
4. INSTALL CROSS-LINKED POLYETHYLENE (PEX) PIPING.

Cross-linked polyethylene (PEX) flexible thin wall tubing had its beginnings in Europe in the 1970s and
has been in use the U.S. since the 1980s for radiant heating systems and hot and cold water distribution
systems. Most codes approve its use, and some allow 3/8” branches. Long PEX coils are used in the new
manifold water distribution systems, and eliminate expensive joints.
ADVANTAGES: Low cost; relatively easy installation. Highly flexible; greater water flow; joints and repairs
can be made wet; tubing has memory, returns to old shape; kinks can be removed by heat; eliminates
water hammer; improved freeze-resistance with better insulation than metallic piping; easy repair. Seems
less vulnerable to nail punctures.
DISADVANTAGES: Not all codes approve; should not be exposed to sunlight; needs room for expansion;
more support required than copper or steel.
FURTHER READING
Renovating Old Houses, George Nash, Newtown, CT: The Taunton Press, 1996.
Journal of Light Construction, March 1997.
“The Forgotten Hot Water Recirculating System,” PM Engineer, May 1998.
PRODUCT INFORMATION
BF Goodrich, Flow Guard Gold (CPVC), Cleveland, OH 44141; 800-864-4851; www.flowguardgold.com.
Copper Development Association, New York, NY; 800-CDA-DATA; www.copper.org.
Yorkshire Fittings, USA, Brentwood, TN 37027; 615-309-8669.
IPEX, Inc. (KITEC), Englewood, CO 80112; 800-473-9808; www.ipexinc.com.
Metlund, Costa Mesa, CA; 800-METLUND; www.metlund.com
NIBCO “Just Right,” Elkhart, IN 46516; 800-234-0227; www.nibco.com.
SPARCO Anti-Scald Valve, Warwick, RI 02886; 401-738-4290; www.sparco-inc.com.
US Brass, Brass PEX, Dallas, TX; 800-872-7277; [email protected].
66
1 3 D R A I N , WA S T E , &
VENT SYSTEMS
ESSENTIAL KNOWLEDGE
There are a number of indications of the need to rehabilitate the drain, waste, and vent systems: leaks;
clogged, slow, or non-working drains; or odors. The nature of these problems can be complex, so thor-
ough investigation is advised. Leaks and slow drainage may reveal corrosion in waste pipes. Previous
rehabs might have introduced dissimilar materials that corrode through electrogalvanic action, e.g., brass
and iron fittings joined. Drains need to be sloped to remove waste water and solids. Building or pipe set-
tlement can change pipe slope and the system may not work properly or may fail entirely. Odors can be a
warning of serious problems. A toxic, explosive blend of gases could be present, caused by something as
simple as a dry trap or as serious as a non-existent vent system. Vents protect against back pressure and
siphoning and provide system air circulation. Cross connections are also a concern. Waste system
design has evolved over time, and older approved methods did not recognize that siphoning could occur
between potable and contaminated water. Older tub installations are an example with supply being located
below overflow drains (Fig. 1). Local codes should be checked before proceeding with rehabilitation.
Drainage systems are basically gravity designed with venting introduced to assure the system per-
forms properly. System capacities are now better understood, and codes allow smaller pipes. The older,
existing system to be rehabed may potentially allow for greater expansion. The National Plumbing
Standards was adopted in 1992 to mandate water-saving toilets, shower heads, and faucets. New materi-
als, methods, and devices are now used along with old standards. Cast iron piping in a bell and spigot
configuration was a common material, and has been replaced since the 1970s by plastics. Now hubless
cast iron is regaining some upscale market share due to its sound-dampening properties.
Depending on the reason for rehabilitation, systems can be repaired, modified, or replaced.
Proper analysis of the existing system and its condition is crucial. Various non-destructive diagnostic tools
FIGURE 1 POTABLE WATER CONTAMINATION 67
and services are available if opening up walls or ceilings or access under slabs for inspection is not an
option. Small pipe TV inspection and electronic leak detection systems are examples.
Drainage system materials used in residential construction include cast iron, galvanized and
non-galvanized steel, galvanized wrought iron, lead, copper, brass, vitrified clay pipe, and plastics—acry-
lonitrile butadiene styrene (ABS-DWV) and polyvinyl chloride (PVC-DWV). Rehab projects on houses built
after 1970 might involve plastic DWV pipe and fittings. Adapter fittings allow use of a variety of materials
if desired. Cast iron is a better sound insulator but more costly, so blended systems are popular. Cast iron
is used in sound-sensitive areas and plastic in non-sensitive areas. Existing materials can be combined
with new or other materials, provided electrogalvanic or code concerns are addressed.
There are many new code-approved drainage systems and designs that can be considered. If the
system is to be modified or replaced, a new design could be in order. New designs might be adapted to
solve problems with the existing system. Drainage systems are calculated to handle a certain load, and
fixtures are assigned values known as fixture units. These units are added to determine pipe sizes. Code
tables state maximum unit capacity and lengths for drains and vents, and minimum pipe sizes. Local codes
should be consulted.
Vent strategies have evolved from conventional to common vent, wet venting, waste stack venting,
and circuit venting. Various strategies evolved to minimize pipe runs and roof penetrations. A common
vent connects two fixtures. The wet vent pipe doubles as a waste pipe and is increased in size. Wet vents
may be horizontal (Fig. 2), vertical (Fig. 3), or combined (Fig. 4). Waste stack venting requires all fixture
drains to connect separately to it (Fig. 5). Size requirements apply to these alternate methods. Circuit vent-
ing can connect a maximum of eight fixtures to a horizontal drain (Fig. 6). Slope and size requirements
apply here as well. In cold regions, vents penetrating roofs may experience frost or snow closure; a pipe
at least 3” in diameter is required for the last portion of the vent.
FIGURE 2 TYPICAL HORIZONTAL WET VENTING
68
FIGURE 3 VERTICAL WET VENTING

FIGURE 4 COMBINATION VERTICAL AND HORIZONTAL WET VENTING
FIGURE 5 TYPICAL SINGLE-STACK SYSTEM FOR A TWO-STORY DWELLING

1. INSTALL CAST IRON DRAIN, WASTE, AND VENT (DWV) PIPING.
Cast iron was originally used in bell and spigot configurations with lead and oakum joints and upgraded
to Tyler or rubber compression joints. Hubless pipe and fittings joined with elastomeric and stainless steel
couplings are most popular currently. Cast iron can rust and is coated with an asphaltic compound. It
almost disappeared as a residential waste pipe material in the 1970s, but is still used.
69
FIGURE 6 CIRCUIT VENT WITH ADDITIONAL NON-CIRCUIT VENTED FIXTURES
ADVANTAGES: All codes accept. Fireproof, good sound insulator; stronger, requires less support; long last-
ing; can be buried in a trench; needs no protection from nail punctures; 3” pipe fits in standard 2x4 wall
without furring; needs no expansion allowance; hubless is easy to disassemble.
DISADVANTAGES: High cost and weight; requires more labor to install; not easy to cut.
2. INSTALL COPPER DWV PIPING.

Copper DWV is found in many older systems. It is also more costly than cast iron. The torch needed for
joining copper creates a potential fire hazard, but new joining techniques are available. For example, an
electric resistance joint tool can be used; Copperbond, is a UL-approved two-component adhesive that
replaces soldering or brazing.
ADVANTAGES: Accepted by all codes; thin wall, lightweight, easy to cut and assemble; 3” pipe/fittings fit in
2x4 wall; fireproof; less labor than cast iron.
DISADVANTAGES: Costs more than cast iron; transmits noise but not as much as plastic does; requires nail
protection plates; open flame typically required for joints.
3. INSTALL ACRYLONITRILE BUTADIENE STYRENE (ABS-DWV) AND POLYVINYL

CHLORIDE (PVC-DWV) PIPING.
Plastics—ABS-DWV and PVC-DWV–-are the predominant materials now used in rehab and new residen-
tial construction. In various regions of the country, plumbing professionals seem to have preferences for
one material over the other-–typically the materials do not share a given market equally. Reduced cost and
labor are reasons for popularity. Most codes accept these materials. New York State code will not allow
plastic in underground residential use.
ADVANTAGES: Low cost; less labor intensive; easy to cut and assemble; lightweight.
DISADVANTAGES: Fumes present with solvents and primers; material transmits noise; expands slightly;
needs more support; care needed with underground installation; protection needed for nail punctures;
ABS burns on its own, while PVC burns only with flame present; ABS deteriorates in sunlight.
4. INSTALL PUMPS AND EJECTORS TO DISCHARGE WASTE.

Slow or stopped waste drains may indicate that the drainage connections do not meet gravity requirements
in rehab situations. Adding a pump might solve marginal or non-performing lines. Also, new plumbing
fixtures might be located so that gravity will not expel waste (ie: basement fixtures). Sewage ejectors,
70
pumps, or grinder pumps may be required to lift discharge. Specific code requirements exist on pipe siz-
ing, venting, electrical connections, and audiovisual alarms. These devices should only be used when
absolutely necessary because of cost, access requirements, pump failure, and power failures. The units
must be well sealed and designed for removal and replacement. Check with local authority on placement;
exterior locations are typically most desirable.
ADVANTAGES: Allows plumbing fixtures below gravity connection points.
DISADVANTAGES: Costly; power failures stop system; needs a monitoring system and alarm; easy access
required for unit replacement.
5. INSTALL GRAY WATER AND HEAT RECOVERY DEVICES.

Rehabilitation requires consideration for resource savings alternatives. Low-flow fixtures and shower
heads to save water and energy are now mandated by the Energy Policy Act. Gray water collection systems
are a sustainable choice for any rehab project because they recycle water from bath tubs, showers, lavo-
ratories, and clothes washing machines. The Uniform Plumbing Code allows gray water to be collected
and used for irrigation. As a conservation method or in areas with restricted water use, gray water systems
may be appropriate. However, cross-contamination is a concern with gray water. Check your local code
for design requirements and approval. Heat recovery devices for waste hot water are new, energy-saving
options. One waste water heat recovery device is the GFX. Shower, laundry, bath, dishwasher, and sink
waste hot water flows through a copper DWV section wrapped with a copper water pipe feeding the water
heater (Fig. 7). The device is installed vertically in the main drain and works best in basement applica-
tions, but non-basement applications are available. Most codes approve its use.
ADVANTAGES: Saves resources; gray water allows landscape gardens in arid locations; GFX saves energy.
DISADVANTAGES: Costly; cross-contamination concerns; needs storage containers; GFX needs basement
location for best results; may be difficult to obtain.
FIGURE 7 GFX WASTEWATER HEAT RECOVERY SYSTEM
6. INSTALL AN AIR ADMITTANCE VALVE.

An air admittance value is a relatively new device approved by some codes that can aid plumbing rehab.
Some plumbing fixtures are difficult to vent due to location–kitchen island sinks are the classic example.
An air admittance valve placed above the trap eliminates all other vent piping (in some circumstances;
generally, at least one vent in the system is required to terminate above the roof line). Studor Inc. invented
the technology and such vents are popular in Europe. Air admittance valves allow air to enter but prevent
gases from escaping (Fig. 8). Valves must be accessible and installed above the fixture served (Fig. 9).
ADVANTAGES: Allows venting in difficult locations; saves venting pipe and materials.
DISADVANTAGES: Less costly, spring-activated devices were used in manufactured homes and spring cor-
rosion caused a high failure rate. Diaphragm designs of Studor and others do not have the corrosion prob-
lem. Not all codes allow air admittance valves. 71
FIGURE 8 MAXI-VENT®
FIGURE 9 AIR ADMITTANCE VALVE BEHIND SINK
FURTHER READING
Directory of Water Conserving Plumbing Products, Walnut, CA: IAPMO, updated monthly; 909-595-8449.
1997 Dwelling Requirements of the Uniform Plumbing Code, Walnut, CA: IAPMO; 909-595-8449.
International Residential Code (Draft), International Code Council, Falls Church, VA, 1998.
The Consumer’s Guide to Home Improvement, Renovation & Repairs, The Enterprise Foundation, New
York: John Wiley and Sons, 1995.
PRODUCT INFORMATION
Cast Iron Soil Pipe Institute, Chattanooga, TN 37421; 423-892-0137; www.cispi.org.
Charlotte Pipe & Foundry (cast iron), Charlotte, NC 28235; 800-438-6091; www.charlottepipe.com.
Studor, Inc. Air Admittance Valves, Dunedin, FL 34698; 800-447-4721, www.studor.com.
WaterFilm Energy, Inc., P.O. Box 48, Oakdale, NY 11769; 516-758-6271; www.oikos.com/gfx.
72
14 F U E L S U P P LY
SYSTEMS
ESSENTIAL KNOWLEDGE
There are three predominant residential fuel systems—natural gas, propane, and fuel oil. Rehabilitation
might be necessary in the event of leaks, odors, corrosion, system damage, or appliance change. Gas—
manufactured from coal or derived naturally from underground sources—has been used in houses since
the mid-1880s. Lighting and cooking were first uses of gas with space and water heating added later.
Propane (liquified petroleum gas) became a residential fuel source in the 1920s and has approximately
5 million residential customers currently. Oil became a source in the same period but the 22,000 houses
built in Levittown, New York starting in 1947 gave oil a big boost. There were 16 million residential cus-
tomers pre-oil embargo (1973), 12 million thereafter.
As with any plumbing system, the existing condition and code compliance should be determined.
Natural gas system designs depend upon utility supply pressure, heating value of the gas, appliance needs,
and distances from supply to appliances. Negotiating a higher service pressure from the utility allows for a
smaller internal distribution system. The gas load center concept is a relatively new fuel system innovation.
The concept is similar to electrical distribution with a central panel and branch circuits. Gas lines come to
a manifold at a panel and valved branch runs connect to gas appliances. Flexible gas tubing with fewer joints
allows the concept to work easily. In some homes in Japan portable cooking appliances and ventless
portable space heaters are plugged into quick-connect gas outlets. The trend is likely to grow here as well.
MB Sturgis makes quick-connect gas outlets for barbeques and other appliances. Another trend concerns
seismic safety; Los Angeles now requires seismic activity-triggered shutoff valves for gas systems in new
homes. Flexible gas tubing, now available, may be a safe alternative because it is less likely to shear or rup-
ture between joints.
Propane and oil systems usually have a fuel delivery source that provides service as well. System
designs are per local and national codes. These two fuels require a storage tank in addition to the deliv-
ery source. The propane tank is owned by the service provider and must be outside the residence. Tanks
can be below grade, but typically are above. Ten feet from the house exterior is a typical distance for tank
location, but they can be closer. Underground connections are typical, with polybutylene frequently used
as a new underground material for piping.
Oil storage tanks can be indoors or outdoors. Existing underground tanks should be surveyed for
corrosion—a major problem, with potential environmental impacts due to leaks. Indoor tanks require
venting and a blocked vent line causes filling problems. Oil systems may have a single supply pipe or a loop.
Carbon monoxide (CO) from fuel combustion is a safety concern and certain manufacturers and
associations recommend installing sensors near potential CO sources. Some first-generation carbon
monoxide detectors were too sensitive and alarmed at non-dangerous levels. New detectors are available
now with appropriate alarm thresholds.

The following are the most common fuel supply system piping and fittings. Consult your local code agency,
utility, or supplier for other materials and methods.
73
1. INSTALL STEEL PIPE AND FITTINGS.
This is the traditional material for residential fuel systems, along with cast iron pipe. The majority of sys-
tems use threaded joints but welded joints are also common in older homes (which may make systems
rehab more complicated). It is the most popular natural gas piping material in new construction. The rigid
nature of steel pipe might make rehab projects difficult. Flexible tubing, if allowed by your local code, usu-
ally is easier for installation in rehab work.
ADVANTAGES: All codes approve; low material cost; requires fewer supports; nail proof.
DISADVANTAGES: Labor-intensive; sophisticated tools required; rigid; difficult to modify; heavy; can cor-
rode; pipe should not be used for support when exposed (clothes racks, etc.) because of pipe dam-
age/breakage.
2. INSTALL COPPER PIPE AND FITTINGS.

This is the traditional material used today in residential propane and fuel oil installations. It is allowed by
some utilities and codes for natural gas fuel supply and is painted yellow to distinguish it from water
piping. Sulphur found in some gas corrodes copper and internal tinning is required in the tubing. See
Section 12 for connection techniques.
ADVANTAGES: Approved by most codes; flexible; faster; easier to install; allows long runs; fewer fittings;
lightweight; corrosion-resistant; easy to modify; easy for manifold systems; easy appliance hookup.
DISADVANTAGES: Not allowed by some utilities for natural gas; can be easily confused with water piping;
some gas is corrosive to copper; needs nail plates to prevent puncture; needs more pipe supports than
steel.
3. INSTALL CORRUGATED STAINLESS-STEEL TUBING (CSST).

Developed initially in Japan, CSST was first manufactured in the U.S. in 1988. It is now approved by most
major codes. CSST is used in residential and commercial work with natural gas and propane. It is gain-
ing market acceptance, with five U.S. manufacturers now producing CSST. Features mechanical couplings
that vary per manufacturer. Plumbers require training before installations. Widely used in manifold dis-
tribution systems.
ADVANTAGES: Wide code approval; flexible; lightweight; faster and easier to install; long runs with fewer
fittings; easy to modify; one-person installation; corrosion proof; easy for use with manifold systems; eas-
ier appliance hookup.
DISADVANTAGES: New material; still not approved by some codes; higher material cost; requires special-
ized tools for assembly; needs nail plates to stop punctures; needs more support than steel.
FURTHER READING
Domestic Oil Burners, Charles A. Burkhardt, New York: McGraw-Hill, 1961.
National Fuel Gas Code (NFPA 54), International Approval Services, Cleveland, OH 44131, 1996,
www.gasweb.org/gasweb.
PRODUCT INFORMATION
Copper tube, Copper Development Association, New York, NY; 800-CDA-DATA; www.copper.org.
Gas Tite, TiteFlex Corporation (CSST), P.O. Box 90054, Springfield, MA 01139; 800-662-0208; www.tite.flex.
P.G.P., Parker Hannifin Corp., Paraflex Division, Ravenna, OH 44266; 800-4-PARFLEX, www.parker.com/fcg.
TracPipe, OmegaFlex, Exton, PA 19341, 800-671-8622, www.omegaflex.com.
WARDFLEX Ward Manufacturing, Blossburg, PA 16912; 800-248-1027; www.wardmfg.com.
74
15 A P P L I A N C E V E N T S
& EXHAUSTS
ESSENTIAL KNOWLEDGE
Combustion appliances require venting and certain appliances require exhausting. Rehab work on vents and
exhausts may be needed because of failure of equipment, venting, or structure. Venting failures may be deadly
or cause health problems, and are difficult to ascertain. Carbon monoxide deaths are often in the news and
detectors are becoming more common. Venting failure indicators might include corrosion, smoke (with oil
equipment), soot, backdrafting, appliance operation failure, excess moisture, or visual damage.
Combustion appliances can be fueled by natural gas, propane (liquified petroleum gas), or oil.
Traditionally, appliances were designed with a draft hood or diverter to vent combustion gases. Vents were
sized based on tables indicating maximum capacities for certain vent area, height, lateral (horizontal run),
and material. Traditional venting materials are masonry (lined and unlined), cement asbestos pipe, and
single- and multi-walled metal pipe.
The 1987 U.S. National Appliance Energy Conservation Act (NAECA) increased minimum
efficiency requirements for residential gas and oil-fired appliances, because vents will not perform prop-
erly if they are too large or too small. The annual fuel utilization efficiency (AFUE) became at least 78%
for gas appliances and 80% for oil. New appliances meeting these and higher AFUE ratings produce fewer
and cooler combustion products. Condensation and corrosion can be a problem because moisture can
deteriorate chimneys through freeze/thaw action and corrode metal vents. New high-efficiency, self-con-
densing appliances produce such cool, moist exhaust that they use venting materials similar to drain sys-
tem materials and need to be sloped to drain the moisture.
In response to higher efficiency appliances, the National Fuel Gas Code (NFPA 54) in 1992
changed venting design requirements with concern for minimum and maximum flue capacities. Certain
fan-assisted combustion system appliances were included to overcome venting problems. Oil appliance
venting design standards have never been published but are expected in NFPA Standard 31.
Some non-combustion appliances require exhausts. Codes require clothes dryer exhausts, and
gas ranges should be exhausted (but are not required to be). Dryer failure indicators may be excess mois-
ture, clothes not drying, high energy bills, smoke, or odors. Lint and grease buildup can create fire haz-
ards, while blocked systems or combustion by-products can create health hazards.
The physical condition of the existing venting and exhaust system should be checked, especially
to insure the passageway is properly lined, clear, and free of obstructions. If the vent/chimney was previ-
ously used for solid or liquid fuel, it should be cleaned. The failure indicators mentioned above need to
be reviewed and system operation verified. Ages of combustion appliances should be matched to the vent
system to determine if a new efficient appliance has been installed without an appropriate flue
modification. As mentioned above, improper venting and flue damage may result. Existing oil appliances
might have had their older burners replaced with the more efficient retention-head oil burner. This could
require a flue modification because new levels of water and acid concentration could be present. Typically
corrosion-resistant materials and/or heat loss reduction are introduced to ensure proper draft and reduce
condensation. Some codes require the existing chimney or vent be brought into code conformance if a
new appliance is connected.
A properly designed vent controls draft and removes flue gases. Selection of a replacement vent
or checking compliance should consider factors such as appliance draft, configuration, size, heat, and
75
condition; construction of surroundings; building height; material selection; and code requirements.
Charts in codes show selection, clearance from combustible material, and vent termination requirements.
Gas appliances are classified in four categories that allow different listed vent products. Category I has non-
positive vent static pressure with vent gas temperature that avoids excessive condensation production in the
vent. A Type B vent is listed and labeled for this category. Other categories require special vents. Additional
requirements exist for multiple appliance vents. Direct-vented appliances have through-wall designs. To
ensure intake air and combustion gas outlets are in proper locations, one guide is shown (Fig. 1).
FIGURE 1 THROUGH-WALL VENT LOCATIONS

1. INSTALL A NEW EXHAUST FOR A CLOTHES DRYER.
Installing a new clothes dryer or modifying an existing dryer installation may be part of the rehab project.
These appliances, whether gas or electric, require exhausting to the home’s exterior. Lint buildup may lead
to fire or health problems, making exhausting imperative. The International Residential Code for One and
Two Family Dwellings (IRC) has specific requirements for exhausts regarding duct size, length, and con-
struction standards. A maximum length of 25' has been established based upon a compilation of appli-
ance manufacturers’ recommendations. Bends reduce the length allowed but there are exterior mounted
powered exhausts available. The local code should be checked for approvals. Most dryers exhaust approx-
imately 150 to 200 cfm of air. The IRC requires makeup air provisions if dryers exhaust more than 200
cfm. With bath exhaust fans commonly exhausting 50 cfm of air, and range hoods 150 cfm, adding a
clothes dryer exhaust may cause an assortment of problems, such as backdrafting of combustion appli-
ances or fireplaces. Bath and kitchen exhausts might not exhaust during dryer operation.
ADVANTAGES: Can ensure fire safety with dryer use; improves indoor air quality; reduces lint and moisture
inside the home.
76
DISADVANTAGES: May induce backdrafting of combustion appliances and fireplaces; may inhibit function
of other exhausts in the home.
2. INSTALL A NEW EXHAUST FOR A RANGE.

Range exhausts typically are not code required, relying on windows for exhaust or non-venting filters for
cleaning air. Range exhausts are recommended for indoor air quality and safety issues, particularly for gas
ranges, as emissions of carbon monoxide, nitrous oxide, and others are present. Fouled burners can pro-
duce dangerous levels of benzene, indicated by a yellow flame. Moisture is a product of gas combustion as
well, with a gallon of moisture released per 100,000 Btu/hr input (1/8 gallon per hour per average burner).
Kitchen exhausts can be recirculating or circulating. Recirculating “exhaust” hoods do not exhaust and move
approximately 40 cfm of air through a filter then back to the kitchen. Filters are either charcoal or activated
carbon coated fiber, and require maintenance. Circulating exhausts vary from 150 cfm average two-speed
hoods to downdraft exhausts of 500 cfm or more. Manufacturers provide similar duct openings so equip-
ment can be replaced (typically 31/4" x10" or 7" round). Duct length is critical and manufacturers’ recom-
mendation should be followed. Smooth metal duct material is preferred over flexible metal. An equivalent
length adjustment must be made for flex.
ADVANTAGES: Better indoor air quality; mitigates fire hazard.
DISTADVANTAGES: Recirculating hoods do not address combustion products and are not recommended.
FURTHER READING
Domestic Oil Burners, Charles A. Burkhardt, New York: McGraw- Hill, 1961.
E Source Technology Atlas Series: Residential Appliances, E Source, Inc., Boulder, CO, 80302, 303-440-
8500, 1996, www.esource.com.
National Fuel Gas Code (NFPA 54), International Approval Services, Cleveland OH 44131, 1996.
77
16 F I R E P R O T E C T I O N
SYSTEMS
ESSENTIAL KNOWLEDGE
According to the National Fire Protection Association (NFPA), there were 406,500 residential fires and
3,360 deaths in the U.S. in 1997. Domestic fires are low probability but high consequence events. Experts
indicate that most fires occur in kitchens, family/living rooms, and bedrooms, with highest loss of life in
bedrooms and family/living rooms. Fires reportedly burn hotter and faster than 25 years ago because of
newer materials in home furnishings.
This Old House magazine recommends adding sprinkler heads during rehab to water systems—a
“some protection is better than none” philosophy. However, fire protection engineers say an added system
may not perform adequately because there are no hydraulic calculations to verify that the system will work.
No valves or alarms are available to tell when the sprinklers might accidently fail. A loop is needed with sprin-
kler heads so that standing water in the pipes will not be a concern–potable water that does not circulate
can become contaminated. The Director of Operation Life Safety of the International Association of Fire Chiefs
suggests adding fire sprinklers to various areas rehabed, essentially adding a system on an “installment plan”
basis. Other professionals take an “all or nothing” approach to sprinkler systems. Adding an automatic fire
sprinkler system can add to life safety and property protection. Automatic fire sprinkler systems are required
in some rehab construction in certain jurisdictions. The local code should be consulted.
NFPA Section 13D governs residential sprinkler systems for one- and two-family construction.
Residential systems are relatively new with NFPA 13D, adopted in 1980. Complex automatic fire protection
systems are commonly installed in commercial, institutional, and high-rise construction. Residential sys-
tems are designed to be less complex. Life safety is the top priority in residential applications, compared
to saving property in commercial systems. Still, requirements are deemed too extreme and costly by many.
Opponents feel more effective solutions could be enacted. NFPA 13D requires sprinklers in most rooms
with flows to allow occupants 10 minutes escape time. The multipurpose system combining plumbing and
fire sprinklers are newly approved by NFPA and could be considered. Insurance companies may provide
a 5% to 20% yearly insurance rebate to homeowners with sprinkler systems. Canadian insurers may pro-
vide a 35% to 40% rebate.
Automatic fire sprinkler systems are designed to provide minimum water flow from heads for a
specified escape time. NFPA 13D requires at least one automatic water supply. For homes not on a public
water system, a captured water supply large enough for a 10-minute flow from two heads is required.
Pools, tanks (elevated or with electric pumps), or tanks pressurized with nitrogen propellant may be used.
Residential sprinklers are separate “wet” systems, compared to wet or dry standpipe systems found
in commercial construction. System supply configurations and connections vary in type and complexity and
are usually determined by local code. NFPA 13D requires sprinklers in most rooms, except baths, closets,
attics, and garages. Heads in non-habitable spaces provide a system with better coverage, but this is more
difficult and costly, particularly in rehab work. Wet systems also need protection for freezing temperatures.
A fire sprinkler professional, familiar with the local code requirements, should design the system.
Piping materials include welded and seamless steel, wrought steel, copper, and chlorinated
polyvinyl chloride (CPVC) and polybutylene (PB). All are common materials used in residential con-
struction. Copper can be used in any area, but CPVC must be used in concealed areas or adjacent to
smooth ceilings. CPVC fire sprinkler pipe is a different product than water supply pipe with different code
approvals, and the two cannot be combined in most cases. Both can be used with the same fittings but
78
have varying wall thicknesses. For example, BF Goodrich BlazeMaster CPVC has pipe wall thickness of SDR
13.5 IPS vs. Flow Guard Gold with SDR 11 CTS.
PEX cross-linked polyethylene, multipurpose tubing system for sprinklers has been submitted for
UL approval, (approval appears likely), which would lower the 175 psi pressure requirement to 130.
Smaller pipe runs, 1/2" vs. 3/4" or 1" would be featured with multiple service connections to each sprin-
kler head. The material would be a very cost-effective and easy product to install in rehabs. Check with
your local code official.
Sprinkler heads vary in design and type. They can be ceiling or side wall mounted, concealed or
exposed, and in metallic or prepainted finishes. Quick-response residential sprinkler heads contain a
fusible link, pellet or frangible glass bulb. All must be nationally listed and approved. There are many
heads available with widely ranging performance ratings (k factor). Coverage from 144 sf to 400 sf per
head is possible depending on available flow rates and system pressure. There is a Consumer Products
Safety Commission national action filed along with various suits against Central’s Omega sprinkler heads.
The heads when tested failed to work at the designated pressure, but most worked at higher pressures. If
the rehab project includes these heads the International Association of Fire Chiefs recommends you have
Omega heads removed and replaced.
Other system elements include a riser and components that control and monitor for the flow of
water to the system. The riser components may vary depending on design and code requirements.
Typically, they consist of a check valve that lets water flow in only one direction, a pressure gauge, a pres-
sure relief circuit and drain, a flow switch, and a test valve. The riser is connected to the supply. If the
water supply is not public, a tank, pond, or source other than a well will be needed. Self-contained sys-
tems are available with electric pumps or pneumatic pressure systems.
If running distribution piping within finished walls is not possible, DecoShield makes a UL listed
cover and support system. The product was designed for surface mounting retrofit systems in existing
buildings and would be appropriate for most rehabs (Fig. 1).
FIGURE 1 DECOSHIELD SYSTEM

1. INSTALL A STAND-ALONE RESIDENTIAL SPRINKLER SYSTEM.
The stand-alone system is separate from a house’s water distribution system and is the most common. A
main control valve from the water source to the domestic and fire systems, pressure gauges, check valves,
water flow detectors, and drain and test connections are typical.
ADVANTAGES: System water flow activates an alarm; all codes approve; can be connected to fire station;
more control of system (flushing and maintenance).
DISADVANTAGES: Can be deactivated by accident; requires more materials and labor; more difficult for rehab.
79
2. INSTALL A MULTIPURPOSE RESIDENTIAL SPRINKLER SYSTEM.
NFPA issued a Technical Interim Amendment on October 28, 1998 approving multipurpose or combined
systems for Section 13D. This means the fire sprinkler and domestic water distribution system can be com-
bined. Most plumbing codes prohibit such systems, but Highland Springs, California and Dupont,
Washington are two of many locales that allow them.
ADVANTAGES: Lower cost than stand-alone systems; cannot be deactivated accidentally; reduced materials
and labor; easier to install.
DISADVANTAGES: Does not include an alarm; some plumbing codes do not allow; contaminated water is
possible without loops in the system; future additions to the house’s water system (i.e., water softeners and
backflow prevention) could hurt calculated effectiveness.
3. INSTALL A COPPER PIPED SYSTEM.

Copper has been in use for sprinklers since the 1930s and remains the most popular piping material for
stand-alone and multipurpose systems. Approval of alternative materials that cost less and are easier to
install might change the use of copper piping. The integral soldering fitting described in Section 12 can
speed construction.
ADVANTAGES: Code-approved in any installation; commonly used in other plumbing systems; relatively
easy installation; fabricated by soldering or brazing using conventional equipment or electric resistance
tools; compact within thin walls; tees can be pulled mechanically.
DISADVANTAGES: Costly; more rigid than plastic; brazing or soldering are potentially dangerous; pipe may
be subject to condensation; susceptible to theft.
4. INSTALL A CPVC-PIPED SYSTEM.

CPVC water piping has been used in single-family housing since 1959. A reformulation in the 1990s solved
cold weather workability problems. CPVC for fire sprinklers is a different product and was introduced in
1986. Code requires CPVC to be installed behind a thermal barrier in most cases, except with quick
response sprinklers in special cases.
ADVANTAGES: Low cost; somewhat flexible; more easily installed with cut and glue/weld fittings; better
insulation properties than copper.
DISADVANTAGES: Use limited to specific areas; more support required; transitions needed to other non-
PVC sections; chars during fire.
FURTHER READING
Automatic Sprinkler Systems Handbook, Quincy, MA: National Fire Protection Association,1997.
“The Economics of Fast Response Residential Sprinkler Systems,” Fire Journal, May 1985.
National Fire Protection Association, Section 13D,”Installation and Sprinkler Systems in One- and Two-
Family Dwellings and Manufactured Homes,” Quincy, MA, 1996.
“Sprinkler Codes A’Changing,” Journal of Light Construction, Dec. 1989.
“Sprinkle, Sprinkle Little Star,” This Old House, Jan. 1998.
PRODUCT INFORMATION
BF Goodrich BlazeMaster, Cleveland, OH 44141; 800-331-1144; www.bfgoodrich.com.
Creative Systems, Inc., DecoShield, Jamesville, WI 53545; 608-757-0717.
Reliable Automatic Sprinkler Co., Mt. Vernon, NY 10552; 800-431-1588; www.reliablesprinkler.com.
80
APPENDIX
PROFESSIONAL ASSOCIATIONS AND RESEARCH CENTERS
AIR CONDITIONING CONTRACTORS OF AMERICAN SOCIETY OF SANITARY
AMERICA (ACCA) ENGINEERING (ASSE)
1712 New Hampshire Avenue, NW 28901 Clemens Road, Suite 100
Washington, DC 20009 Westlake, OH 44145
202-483-9370 440-835-3040
www.acca.org www.asse-plumbing.org
AIR CONDITIONING AND REFRIGERATION AMERICAN SOCIETY FOR TESTING AND

INSTITUTE (ARI) MATERIALS (ASTM)
4301 North Fairfax Drive, Suite 425 100 Barr Harbor Drive
Arlington, VA 22203 West Conshohocken, PA 19428
www.ari.org 610-832-9500
www.astm.org
AMERICAN COUNCIL FOR AN ENERGY-
EFFICIENT ECONOMY (ACEEE) BUILDERS HARDWARE MANUFACTURERS
1001 Connecticut Ave. NW, #535 ASSOCIATION
Washington, DC 20036 355 Lexington Avenue, 17th Floor
202-429-8873 New York, NY 10017
www.aceee.org 212-661-4261
www.buildershardware.com
AMERICAN GAS ASSOCIATION
400 N. Capitol Street, N.W. BUILDING OFFICIALS & CODE
Washington, DC 20001 ADMINISTRATORS (BOCA) International, Inc.
202-824-7000 4051 West Flossmoor Road
www.aga.org Country Club Hills, IL 60478-5795
708-799-2300
AMERICAN NATIONAL STANDARDS INSTITUTE www.bocai.org
11 West 42nd Street, 13th Floor
New York, NY 10036 CANADA MORTGAGE AND HOUSING
212-642-4900 CORPORATION
www.ansi.org Housing Information Center
700 Montreal Road
AMERICAN SOCIETY OF HEATING, Ottawa, ON, Canada KIA OP7
REFRIGERATING, AND AIR-CONDITIONING 613-748-2367
ENGINEERS (ASHRAE) www.cmhc-schl.gc.ca
1791 Tullie Circle, NE
Atlanta, GA 30329 CANADIAN STANDARDS ASSOCIATION
404-636-8400 178 Rexdale Boulevard
www.ashrae.org Etobicoke (Toronto), ON M9W1R3
416-747-4000
AMERICAN SOCIETY OF PLUMBING www.csa.ca
ENGINEERS (ASPE)
3617 Thousand Oaks Blvd., #210
Westlake, CA 91362-3649
805-495-7120 81
www.aspe.org
CONSORTIUM FOR ENERGY EFFICIENCY GREEN SEAL
303 Congress Street, Suite 600 1400 16th Street, NW Suite 300
Boston, MA 02210 Washington, DC 20036-2215
617-330-9755 202-588-8400
www.greenseal.org/
CONSTRUCTION SPECIFICATIONS INSTITUTE
99 Canal Center Plaza, Suite 300 HEARTH PRODUCTS ASSOCIATION
Alexandria, VA 22314 2848 Arden Way, Suite 200
703-931-4533 Sacramento, CA 95825
www.csinet.org 916-974-1188
EDISON ELECTRIC INSTITUTE HOME ENERGY RATING SYSTEMS COUNCIL

701 Pennsylvania Ave. NW 1331 H St., NW, Suite 1000
Washington, DC 20004 Washington, DC 20005
202-508-5000 202-638-3700 (phone)
www.eei.org 202-393-5043 (fax)
www.hers-council.org
ELECTRIC POWER RESEARCH INSTITUTE
3412 Hillview Ave. HOME VENTILATING INSTITUTE
Palo Alto, CA 94303 Division of AMCA
800-313-3774 30 West University Drive
www.epri.com Arlington Heights, IL 60004
847-394-0150
EVAPORATIVE COOLING INSTITUTE
P.O. Box 3ECI INTERNATIONAL ASSOCIATION OF PLUMBING
Las Cruces, NM 88003 AND MECHANICAL OFFICIALS (IAPMO)
505-646-3948 20001 E. Walnut Drive South
Walnut, CA 91789-2825
FLORIDA SOLAR ENERGY CENTER (FSEC) 909-595-8449
1679 Clearlake Road www.iapmonet.ort
Cocoa, FL 32922
407-638-1000 INTERNATIONAL CODE COUNCIL
www.fsec.ucf.edu 5203 Leesburg Pike, Suite 708
Falls Church, VA 22041
GAS RESEARCH INSTITUTE 703-931-4533
8600 Bryn Mawr Ave. www.intlcode.org
Chicago, IL 60631
312-399-8100 INTERNATIONAL GROUND SOURCE HEAT
www.gri.org PUMP ASSOCIATION
490 Cordell South
GEOTHERMAL HEAT PUMP CONSORTIUM, INC. Oklahoma State University
701 Pennsylvania Ave., N.W. Stillwater, OK 74078
Washington, D.C. 20004-2696 800-626-4747
202-508-5500
82 www.ghpc.org
INTERNATIONAL REMODELING NATIONAL ASSOCIATION OF PLUMBING,
CONTRACTORS ASSOCIATION HEATING AND COOLING CONTRACTORS
1 Regency Drive 180 S. Washington St.
Bloomfield, CT 06002 P.O. Box 6808
800-937-4722 Falls Church, VA 22040
703-237-8100
INTERNATIONAL STANDARDS ORGANIZATION www.naphcc.org
1, rue de Varembe
Case postale 56 NATIONAL ASSOCIATION OF THE
CH-1211 Gene’ve 20, Switzerland REMODELING INDUSTRY
41-22-749-01-11 4900 Seminary Road, Suite 320
http:// iso.ch./welcome.html Arlington, VA 22311
703-575-1100
LAWRENCE BERKELEY NATIONAL www.nari.org
LABORATORY
Building Technologies Program NATIONAL FIRE PROTECTION ASSOCIATION
Energy and Environment Division 1 Batterymarch Park
Lawrence Berkeley Laboratory, Berkeley, CA Quincy, MA 02269-9101
94721 800-344-3555
510-486-6844
eandelbl.gov/BTP/BTP.html NATIONAL PROPANE GAS ASSOCIATION
1600 Eisenhower Lane, Suite 100
MECHANICAL CONTRACTORS ASSOCIATION OF Lisle, IL 60532
AMERICA (MCAA) 708-515-0600
1385 Piccard Drive www.propanegas.com
Rockville, MD 20850-4329
301-869-5800 NATIONAL RENEWABLE ENERGY LABORATORY
www.mcaa.org 1617 Cole Boulevard
Golden, CO 80401
NAHB REMODLERS COUNCIL 303-275-3000
1201 15th Street, NW www.nrel.gov
202-822-0212 NATIONAL TECHNICAL INFORMATION SERVICE
www.nahb.com/remodelc.html US Department of Commerce
www.fedworld.gov/ntis/ntishome.html
NATIONAL ASSOCIATION OF ARCHITECTURAL
METAL MANUFACTURERS OAK RIDGE NATIONAL LABORATORY
8 S. Michigan Ave., Suite 1000 Building Envelope Systems and Materials
Chicago, IL 60603-3305 P.O. Box 2008
312-456-5590 Oak Ridge, TN 37831-6070
423-574-4345
www.cad.ornl.gov/kch/demo.html
83
PLASTICS PIPE INSTITUTE U.S. DEPARTMENT OF ENERGY
1801 K St., Suite 600 Building Systems and Materials Division
Washington, DC 20006-1301 EE-421
202-974-5318 1000 Independence Avenue, SW
www.plasticpipe.org Washington, DC 20585
202 586 9214
PLUMBING MANUFACTURERS INSTITUTE www.doe.gov
(PMI)
800 Roosevelt Road U.S. DEPARTMENT OF ENERGY’S
Building C, Suite 20 ENERGY EFFICIENCY AND RENEWABLE
Glen Ellyn, IL 60137 ENERGY NETWORK
630-858-9172 www.eren.doe.gov
www.pmihome.org
U.S. DEPARTMENT OF ENERGY’S ENERGY
RADIANT PANEL ASSOCIATION EFFICIENCY AND RENEWABLE ENERGY
P.O. Box 327 CLEARINGHOUSE
Hyrum, UT 84319 P.O. Box 3048
801-245-0128 Merrifield, VA 22116
800-363-3732
SHEET METAL AND AIR CONDITIONING www.eren.doe.gov/erec/
CONTRACTORS NATIONAL ASSOCIATION
(SMACNA) U.S. DEPARTMENT OF HOUSING
4201 Lafayette Center Drive AND URBAN DEVELOPMENT
Chantilly, VA 22021 HUD User
703-803-2980 P.O. Box 6091
Rockville, MD 20849
SOUTHFACE ENERGY INSTITUTE www.huduser.org
241 Pine Street 800-245-2691
Atlanta, GA 30308
404-872-3549 U.S. GOVERNMENT FEDERAL INFORMATION
http://southface.org NETWORK
www.fedworld.gov/
SUSTAINABLE BUILDINGS INDUSTRY COUNCIL
1331 H Street, NW, Suite 1000
202-628-7400
www.sbicouncil.org
UNDERWRITERS LABORATORIES, INC.

333 Pfingsten Road
Northbrook, IL 60062-2096
847-272-8800
www.ul.com
84
THE REHAB GUIDE
VOLUME ONE: FOUNDATIONS
VOLUME TWO: EXTERIOR WALLS
VOLUME THREE: ROOFS
VOLUME FOUR: WINDOWS AND DOORS
VOLUME FIVE: PARTITIONS, CEILINGS, FLOORS AND STAIRS
VOLUME SIX: KITCHENS & BATHS
VOLUME SEVEN: ELECTRICAL/ELECTRONICS
VOLUME EIGHT: HVAC/PLUMBING
VOLUME NINE: SITE WORK
U.S. Department of Housing and Urban Development

Washington, DC 20410-6000
Official Business August 1999

Penalty for Private Use, $300 HUD-DU100C000005956

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VOL 8

APPENDIX: PROFESSIONAL ASSOCIATIONS & RESEARCH CENTERS 81

Christoph Weigel and Masaki Furukawa

U.S. DEPARTMENT OF HOUSING AND URBAN DEVELOPMENT

Andrew Cuomo, Secretary

FOCUS OF THE REHAB GUIDE

LEAD PAINT HAZARD

HOW THE GUIDE IS ORGANIZED

FIGURE 1 HVAC SYSTEM COMPONENTS

2.2 REPLACEMENT SYSTEM SIZING

2.3 ENERGY SOURCES

TECHNIQUES, MATERIALS, TOOLS

2. NATURAL GAS AS AN ENERGY SOURCE.

FIGURE 2 MAJOR NATURAL GAS PIPELINES 9

3. OIL AS AN ENERGY SOURCE.

4. PROPANE AS AN ENERGY SOURCE.

5. SOLAR AS AN ENERGY SOURCE.

FIGURE 3 PHOTOVOLTAIC PANEL WITH SILICON WAFERS

FIGURE 1 TYPICAL FORCED-AIR DISTRIBUTION SYSTEM 11

FIGURE 2 TYPICAL HYDRONIC DISTRIBUTION SYSTEM

TECHNIQUES, MATERIALS, TOOLS

2. REHAB THE EXISTING HYDRONIC DISTRIBUTION SYSTEM.

FIGURE 4 STEAM RADIATOR

3. REHAB THE EXISTING ELECTRIC RESISTANCE SYSTEM.

4. INSTALL A NEW CONVENTIONAL FORCED-AIR DISTRIBUTION SYSTEM.

5. INSTALL A MINI-DUCT HVAC SYSTEM.

FIGURE 5 MINI-DUCT DISTRIBUTION SYSTEM 15

FIGURE 6 MILTI-ZONE SINGLE-PIPE HYDRONIC DISTRIBUTION SYSTEM

FIGURE 7 TWO-PIPE HYDRONIC DISTRIBUTION SYSTEMS

FIGURE 8 HYDRONIC RADIANT FLOOR HEATING SYSTEM

7. INSTALL A ZONAL SYSTEM.

FIGURE 9 DIRECT-VENT GAS SPACE HEATER

FIGURE 1 GAS-FIRED FURNACE

FIGURE 2 GAS-FIRED BOILER

2. INSTALL A VENT DAMPER.

3. REPLACE THE STANDING PILOT WITH AN ELECTRONIC SPARK IGNITOR.

4. FOR OIL-FIRED FURNACES, DOWNSIZE THE BURNER NOZZLE.

5. INSTALL AN ADVANCED, HIGH-EFFICIENCY GAS FURNACE.

FIGURE 3 CONDENSING FURNACE

6. INSTALL A COMBINATION SYSTEM.

7. INSTALL AN ADVANCED HIGH-EFFICIENCY BOILER.

FIGURE 5 QUANTUM LEAP CONDENSING BOILER 23

TECHNIQUES, MATERIALS, TOOLS

2. INSTALL A POWER ATTIC OR ROOFTOP VENTILATOR.

FIGURE 2 POWERED ATTIC VENTILATOR

3. INSTALL A WHOLE-HOUSE VENTILATOR OR FAN.

FIGURE 4 TWO-STAGE EVAPORATIVE COOLER

4. INSTALL A RADIANT BARRIER.

5. INSTALL AN EVAPORATIVE COOLER.

6. INSTALL AN ELECTRIC AIR CONDITIONER

FIGURE 5 SPLIT-SYSTEM AIR CONDITIONER

FIGURE 6 PACKAGED TERMINAL AIR CONDITIONER

FIGURE 7 GAS-FIRED CHILLER SYSTEM

7. INSTALL A GAS-FIRED CHILLER.

FIGURE 1 HEAT PUMP CYCLE-HEATING MODE

TECHNIQUES, MATERIALS, TOOLS