3241
3241
3241
Series 240 · Type 3241-1 and Type 3241-7 Pneumatic Control Valves
Type 3241 Globe Valve · DIN version
Application
Control valve for process engineering and industrial applications
Valve size DN 15 to 300
Pressure rating PN 10 to 40
Temperatures –196 to 450 °C
Versions
Standard version for temperatures ranging from –10 to 220 °C
–– Type 3241-1 (Figs. 1 and 3) · DN 15 to 300
with Type 3271 Pneumatic Actuator Fig. 3: Type 3241-1 DN ≥ 200
(see Data Sheets u T 8310-1, u T 8310-2, u T 8310-3)
–– Type 3241-7 (Fig. 2) · DN 15 to 150 with Type 3277 Further versions
Pneumatic Actuator for integral positioner attachment
–– Welding ends
(see Data Sheet u T 8310-1)
–– Adjustable packing · See Information Sheet u
T 8000-1
–– Flow divider or AC-1/AC-2 Trim for noise reduction · See
u T 8081 and u T 8082
–– Perforated plug · See u T 8086
1) Accessories required. See associated actuator documentation. –– Valve plug with pressure balancing · See Technical data
SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Edition April 2018
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · samson@samson.de · www.samson.de
–– Insulating section or bellows seal · See Technical data
–– Heating jacket · On request
–– Stainless steel actuator · See u
T 8310-1
–– Additional handwheel · See u
T 8310-1, u
T 8310-2
and u T 8310-3
–– Type 3241 PSA · Version for pressure swing adsorption
plants · See u
T 8015-1 and u T 8012-1
–– Version with testing according to DIN EN 14597 · For
heating generators (see u T 8016)
–– Version with DIN/DVGW testing according to
DIN EN 161 (2013-04) for gases (see u T 8020-2)
–– ANSI version · See u T 8012
–– Versions with dimensions according to Japanese Industry
Standard (JIS) · Details on request Fig. 5: Type 3241 Valve, forged steel version,
DN 15 to 80, with insulating section
Principle of operation
The medium flows through the valve in the direction indicated
by the arrow on the body. The valve plug position determines
the cross-sectional area between the seat and plug.
Fail-safe position
Depending on how the springs are arranged in the pneumatic
actuator (see Data Sheets u T 8310-1 and u T 8310-2), the
valve has two different fail-safe positions effective upon air
supply failure.
–– Actuator stem extends (fail-close)
The valve closes when the supply air fails.
–– Actuator stem retracts (fail-open)
The valve opens when the supply air fails.
Fig. 4 to Fig. 7 show configuration examples.
2 T 8015 EN
Table 1: Technical data for Type 3241
Valve size DN 15 to 250 15 to 150 15 to 300 15 · 25 · 40 · 50 · 80
Sph. graphite
Cast iron Cast stain- Cast steel Cast stain- Forged
iron EN-GJS- Cast steel Forged steel
Material EN-GJL-250 less steel 1.6220/ less steel stainless
400-18-LT 1.0619 1.0460
(EN-JL1040) 1.4408 1.1138 1.4308 steel 1.4571
(EN-JS1049)
Pressure rating PN 10 · 16 16 · 25 10 · 16 · 25 · 40
Flanges All DIN versions
Type of end
– DIN EN 12627 only for DN 25, 40, 50, 80, 100,
connection Welding ends –
150, 200, 250, 300
Seat/plug seal Metal seal · Soft seal · High-performance metal seal
Characteristic Equal percentage · Linear (according to Information Sheet u T 8000-3)
Rangeability 50:1 for DN 15 to 50 · 30:1 for DN 65 to 150 · 50:1 for DN 200 and larger
Heating jacket Up to DN 100: PN 25 · DN 125 and larger: PN 16
Compliance ·
Temperature ranges in °C · Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet u
T 8000-2)
Body without insulating section –10 to +220
Insulating section –10 to +300 –10 to +350 –10 to +400 1) –50 to +450 2) –50 to +300 –50 to +300 2) –10 to +400 –50 to +450
Body with
Standard
Soft seal –196 to 220
With PTFE ring –50 to 220 · Lower temperatures on request
Balanced
W. graphite ring 220 to 450
Leakage class according to IEC 60534-4
Metal seal Standard: IV · High-performance metal seal: V 4)
Valve plug
Soft seal VI
Balanced Metal seal Standard: IV · With PTFE or graphite pressure-balancing ring
Special version: V · For high-performance metal seal (only with PTFE balancing ring) on request
1) Special version: temperature range extended up to 450 °C when cast steel 1.0619 is used for pressure-bearing parts
2) DN 200 and larger: down to –196 °C
3) Long insulating section and bellows seal up to DN 150
4) Leakage class V for temperatures lower than –50 °C on request
T 8015 EN 3
Table 3: KVS coefficients
Terms for control valve sizing according to IEC 60534, Parts 2-1 and 2-2: FL = 0.95, XT = 0.75
Table 3.1: Overview with flow divider ST 1 (KVS1), ST 2 (KVS2) or ST 3 (KVS3)
0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)
Table 3.2: Versions without flow divider · Areas highlighted in gray indicate versions also with pressure balancing
0.1
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1000 1500
0.25
DN
15 • • • • • • •
20 • • • • • • • •
25 • • • • • • • • •
32 • • • • • • • • •
40 • • • • • • • • • •
50 • • • • • • • • • • •
65 • • •
80 • • • • • 1)
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 2)
300 • • • • • •
1) With 19 mm overtravel (not with bellows seal)
2) DN 250 with KVS = 1000 not available with valve body made of cast iron (EN-GJL-250).
Table 3.3: Versions with flow divider ST 1 (KVS1) · Areas highlighted in gray indicate versions also with pressure balancing
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 900 1350
DN
15 • • •
20 • • •
25 • • •
32 • • •
40 • • • •
50 • • • • •
65 • • •
80 • • • •
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 1)
300 • • • • • •
1) DN 250 with KVS1 = 900 not available with valve body made of cast iron (EN-GJL-250).
4 T 8015 EN
Table 3.1: Overview with flow divider ST 1 (KVS1), ST 2 (KVS2) or ST 3 (KVS3)
0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)
Table 3.4: Versions with flow divider ST 2 (KVS2) · Areas highlighted in gray indicate versions also with pressure balancing
KVS2 – 8 13 20 32 48 – 50 80 125 160 210 200 290 500 800 –
DN
15
20
25
32 • •
40 • • •
50 • • •
65 • • •
80 • • •
100 • • •
125 • •
150 • • • •
200 • • • • •
250 • • • • •
300 • • • • •
Table 3.5: Versions with flow divider ST 3 (KVS3) · Areas highlighted in gray indicate versions also with pressure balancing
KVS3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –
DN
15
20
25
32
40
50 • 1)
65 • • •
80 • • •
100 •
125 •
150 • • •
200 • • • •
250 • • • • • •
300 • • • • •
1) Not with bellows seal or insulating section
Differential pressures: permissible differential pressures are listed in Information Sheet u T 8000-4.
T 8015 EN 5
Table 4: Dimensions in mm for standard version of Type 3241-1 and Type 3241-7 with flanges or welding ends
Table 4.1: Dimensions for Type 3241 Valve up to DN 150 · Without actuator
Valve DN 15 20 25 32 40 50 65 80 100 125 150
Length L mm 130 150 160 180 200 230 290 310 350 400 480
≤ 750v2 cm² 222 223 262 354 363 390
1000 cm²
– 413 423 450
H1 for actuator 1400-60 cm²
1400-120 cm²
–
2800 cm²
Cast steel 44 72 98 118 144 175
H2 for
Forged steel 53 – 70 – 92 98 – 128 –
Table 4.2: Dimensions for Type 3241 Valve, DN 200 and higher · Without actuator
250 250
Valve DN 200 250/cast iron up to 200 mm seat bore 250 mm 300
seat bore and larger
Length L mm 600 730 730 730 850
H4 mm 390 390 451 451 652
1000 cm²
418 418 418 503 503
1400-60 cm²
H8 1) for actuator
1400-120 cm²
503 503 503 650 650
2800 cm²
H2 mm 245 270 310 310 370
1) Add 170 mm to H8 for valves with KVS 250, 360 or 630 and 60 mm rated travel operating with overtravel.
Table 4.3: Dimensions in mm for Type 3271 and Type 3277 Pneumatic Actuators
1400- 1400-
Actuator area cm² 120 175v2 240 350 355v2 700 750v2 1000 2800
60 120
Diaphragm ØD mm 168 215 240 280 280 390 394 462 530 534 770
H3 2) mm 110 110 110 110 110 190 190 610 610 650 650
H5 Type 3277 mm 88 101 101 101 101 101 101 – – – –
Type 3271 M30 x 1.5 M60 x 1.5 M100 x 2
Thread
Type 3277 M30 x 1.5 – – – –
G 1/8 G ¼ G ¼ G G G
3/8 G G ¾
3/8 G ¾ 3/8 3/8 G 1 G 1
a Type 3271
(1/8 NPT) (¼ NPT) (¼ NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (¾ NPT) (¾ NPT) (1 NPT) (1 NPT)
a2 Type 3277 – G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 – – – –
1) Height with welded-on lifting eyelet or height of eyebolt according to DIN 580. Height of the swivel lifting hook may differ. Actuators up to
355v2 cm² without lifting eyelet
2) Minimum clearance required to remove the actuator
6 T 8015 EN
Table 4.4: Weights in kg for standard version of Type 3241-1 and Type 3241-7
250 250
Valve DN 15 20 25 32 40 50 65 80 100 125 150 200 cast -60/ 300
iron -120
Weight without actuator
6 7.5 8 12 14 18 29 34 52 81 108 430 468 858 920
in kg
1400- 1400-
Actuator cm² 120 175v2 240 350 355v2 700 750v2 1000 2800
60 120
Without hand-
2.5 6 5 8 15 22 36 80 70 175 450
wheel
Type Handwheel
4 10 9 13 20 27 41 180 175 300 575
3271 ≤80 mm travel
Actuator
Handwheel
– 425 700
≤160 mm travel
Table 5: Dimensions and weights for Type 3241 with insulating section or bellows seal
Table 5.2: Dimensions and weights for Type 3241 Valve, DN 200 and larger · Without actuator
Version with Insulating section Bellows seal
250 250
250 250 250 250
up to up to
Valve DN (travel) mm 200 (cast 250 mm 300 200 (cast 250 mm 300
200 mm 200 mm
iron) seat bore iron) seat bore
seat bore seat bore
Height mm
830 830 1065 1065 1150 1036 1036 1492 1492 1520
H4
1000 cm²
418 418 418 503 503 418 418 418 503 503
H8 for 1400-60 cm²
actuator 1400-120 cm²
503 503 503 650 650 503 503 503 650 650
2800 cm²
Weight approx. kg 478 928 963 520 975 1010
Table 6: Dimensions in mm for Type 3241 with heating jacket - Not for valves with body materials EN-GJL-250 or EN-GJS-400-
18-LT
Valve size DN 25 40/50 80 100 150 200 to 300
a mm 110 140 180 200 265
b mm 15 20 35 50 80
On request
c mm 140 170 215 255 130
d mm 190 190 230 320 355
T 8015 EN 7
Dimensional drawings
ØD
H3 a ØD
H3 a
H
H8 H5
a2
H1
H4
H2 H2
L L
Type 3241-1 · DN 15 to 150 Type 3241-1 · DN 200 to 300 Type 3241-7 · DN 15 to 150
a
Type 3241 with insulating section or bellows seal Type 3241 with heating jacket
DN 25 to 100
a
d
c c
H8
H4 DN 150 to 300
H4
a a d
b
c
c
DN 15 to 150 DN 200 to 300 Flanges, DIN 2635 Bellows seal version with
heating jacket