Steel/PTFE-Pipes and Fittings

DIN 2848/DIN 2874

Blindflanges

Spacers

Elbows 30°, 45°, 60° und 90°

Crosses

Reducing Crosses

Reducers eccentric

Reducers concentric

Pipes (straight)

Tees

Reducing Tees

Lateral Tees 45°- Branch

Instrument - Tappings

Reducing Flanges concentric

Reducing Flanges eccentric

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 6197 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 Program Overview

Extraordinary chemical resistance of PTFE  Commercially available PTFE-Polymers, given that they are adequately pro-
vis- a-vis corrosive media is regarded as cessed, deliver liner qualities of high density and favourable crystallinity. These
basic criterion to protect effectively against characteristics supported by appropriate liner thicknesses will lead to higher
numerous chemical attacks. At tempera- vacuum resistance besides minimized permeation towards gases and steam.
tures ranging from - 60°C to +230°C PTFE
will response as decisive barrier against  The moulding technology is suitable even for areas with intricated access. De-
chemical corrosion. crease in structural strength and deficit in homogeneity will not become rele-
vant. Significant reductions of lining thicknesses can easily be excluded.
Considering these chemical properties
PTFE-lined piping systems give access to
numerous technical applications.  The isostatic moulding process itself ensures an all-around evenly shrinkage
after concluding sintering cycle and thus minimizes displacement effects.
Isostatic Moulding followed by out bedded
sintering process represents a perfectly suit-  Conciliatory workmanship keeps influenceable characteristics, such as tensile
able technology for the lining of steel pipes strength, bending rigidity and impact strength on a perfectly high level. Appro-
and fittings. Paste extrusion is considered as priate temperature treatments take care for favourable crystallinity.
supplementary chemical engineering.
The designated use of isostatically mould-  The mechanical strength of PTFE-liners turns out widely identical in longitudinal
ed PTFE provides various advantageous and circumferential direction. From this follows a substantial degree of security
characteristics, such as: against demands of vacuum and changes of pressure.

Dimensions DN 15 to DN 300 (DN 350 – DN 1000)

Scope of Pressure Ratings PN 10/16 PN 25 and PN 40 upon request

Applicable Range of Temperature - 60 °C up to +230 °C corresponding to - 76 °F to + 446 °F

Pertinent Technical Standards Pipes and Fittings acc. to DIN 2848

Conditions of Delivery acc. to DIN 2874
Lining Manufacture acc. to DIN 28 055 Part 1 and 2

Flanges Fixed Flanges DN 15 up to DN 40 acc. to DIN 2635 (PN 40)

Fixed Flanges DN 50 up to DN 150 acc. to DIN 2633 (PN 16)
Fixed Flanges DN 200 up to DN 300 acc. to DIN 2632 (PN 10)
Loose Flanges acc. to DIN 2673 (PN 10)

Flange Connections DIN EN 1092-1; Sealing Area Type B

Pipe Fittings Elbows 30°, 45°, 60° and 90° DN 15 up to DN 40: Design Type 5
(DIN EN 10252-2) DN 50 up to DN 300: Design Type 3

Tees acc. to DIN 2615-2

Reducers acc. to DIN 2616-2

Metallic Components Pipes and fittings St 37.0 (1.0254) acc. to EN 10216-1

St 35.8 I (1.0305) acc. to EN 50112
S235G2T (1.0308) acc. to EN 10207-1
P235TR2 (1.0259) acc. to EN 10216-1
St 52.0 (1.0421) acc. to DIN 1626
S275JR (1.0044) acc. to EN 10025
Flanges (loose and fixed), stub ends S235JRG2 (1.0038) acc. to EN 10025
C 21 (1.0432), P250GH (1.0460)

Lining Material „virgin“ PTFE (white) acc. to ASTM D 4894 and 4895
or DIN 28055 Part 1 and 2
chemically modified PTFE (TFM) Second generation PTFE
electrostatically conductive PTFE (see individual make-up)

Lining Technology Pipes DN 15 by paste extrusion

DN 20 to DN 300 ≤ 3.000 mm
Isostatic moulding
> 3.000 mm by paste extrusion
Fittings isostatic moulding followed by
out bedded sintering process

Subject to change without notice SPPÜ1DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 Supplementary Details

Diffusion/Permeation These two phenomena characterise the spontaneous mixture of substances to

equilibrate differences in concentration. The direction of movement typically fol-
lows decreasing concentration. A series of determinants influences this intricate
mechanism. Besides specific gravity, void content, crystallinity, temperature, wall
thickness and possibly compound proportions run-up effects can influence the
magnitude of this process substantially. Besides the definition of wall thicknesses
the processing can adjust crystallinity and elasticity to a certain extent. The pro-
portion of crystallinity must be kept on a decisive borderline, so that the mechan-
ical properties remain on their desired level. An adjusted processing will maintain
a favourable degree of crystallinity together with satisfying elasticity. In conjunc-
tion with appropriate wall thicknesses long term applications can be achieved.
Advanced types of PTFE (Second Generation PTFE) will contribute to further
improvements to widen the field of applications.

Compliance with food stuff regulations All applied white PTFE-Types are approved for the contact with food stuff. They
are held in accordance with the EU-Directives, meet the requirements of the
BgVV besides the FDA-Regulations US FDA 21 CFR 177.1550. Furthermore
they correspond with the German BGVO-Regulations (regulation of commodi-
ties). The terms of the „Federal Clean Air Amendment" issued in 1990 are ful-
filled in the same manner.
There are no medical approvals in existence. Neither are fluoropolymers listed in
the German Pharmaceutical Handbook. In case of necessity a pertinent ap-
proach should be submitted.
Suitability together with corresponding proficiency rests on the user eventually.

Packaging, Transport, Storage All sealing areas of lined pipes and fittings are regularly protected by wooden
boards. A disassembly is advised prior to installation only.

Electrical Groundings Secure transfer of electrical charges will

be maintained by electrical groundings
welded to the steel body. Either threaded
stud bolts or flat metallic stripes as
grounding ports are available.

Heating Jackets Lined pipes and fittings can be outfitted Heating connections either by male
with heating jackets. or female threads or based upon
flange connectors.

Electrostatically conductive PTFE On demand lining with electrostatically Surface Resistance  108  and
conductive PTFE (black). Low concentra- Volume Resistivity  108   cm
tion of conductive constituent (< 2 %) (DIN IEC 60093/VDE 0303 Part 30)

Chemically modified PTFE (TFM) This type of advanced PTFE (2. Genera- Diminished permeability;
tion) is designed for extraordinary de- increased specific gravity;
mands. less deformation under load.
Improved resilience at elevated
temperatures.

Stainless Steel as steel frame Bedsides carbon steel frames, there is a Commonly available materials:
full range of lined pipes and fittings with 1.4301(V2A), 1.4571 / 1.4408 (V4A)
stainless steel as metallic frame availa- or comparable materials.
ble.

Column sections, manifolds and Facilities and equipment available to following customer specification
further special parts lined piping parts from DN 350 to DN
1000 and above.

Änderungen vorbehalten SOND1DD © f.e.s. Version 01/2016

f.e.s.
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 •
fluoroplastic engineering service
D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 Assembly Notes

Assembly Notes for PTFE-lined Pipes All sealing surfaces of lined pipes and fittings are covered with protective boards for
and Fittings transport and storage. They shall be removed prior to assembly only.
Apart from spacers (Type F) the full range of piping elements are furnished with
vent holes. They act as control vents and discharge bores during manufacturing
and operation and should be kept open as safeguarding measure. In case of ne-
cessity welding couplings can be assembled on top of these vent holes to maintain
corrosion protective attempts besides insulating measures. For very particular re-
quests they may become secured exceptionally.
For the assembly of lined piping elements supplementary gaskets shall not be
considered. Transition to glass, enamel and other material, however, should im-
plement PTFE-enveloped gaskets, particularly in case of uneven and non-parallel
sealing areas.
The tightening of flange bolts is preferably achieved by crosswise sequence in
consideration of recommended bolting torques (see table underneath). These
values may be exceeded up to 50 % without detrimental effect. Superelevated
torque values are likely to distort the sealing areas.

Recommended Bolting Torques

PN 10/16 Bolting Torque PN 25/40 Bolting Torque
DN Number of Bolts /Threads Number of Bolts /Threads
[N·m] [N·m]
15 4 x M12 15 4 x M12 17
20 4 x M12 22 4 x M12 25
25 4 x M12 22 4 x M12 25
32 4 x M16 25 4 x M16 30
40 4 x M16 25 4 x M16 30
50 4 x M16 35 4 x M16 40
65 4 x M16 45 4 x M16 50
80 8 x M16 45 8 x M16 50
100 8 x M16 50 8 x M20 55
125 8 x M16 60 8 x M24 80
150 8 x M20 70 8 x M24 95
200 8 x M20 100 12 x M24 120
250 12 x M20 100 12 x M27 120
300 12 x M20 120 16 x M27 140

Supplementary advises Above stated bolting torques are valid for smooth-running lubricated threads. About
24 hours after installation the applied torque values should be reapproved at opera-
tion temperature. Given bolting torques may be exceeded by 50 % without detri-
mental consequences.
Assuming properly assembled bolts still reveal leakage, by no means excessive
torque values shall be applied as sealing measures. Instead the leaking flange
connections shall be taken apart and inspected for possible unevenness, inclusions
or dirt. Minor damages may be removed by means of emery paper.
Attempts to repair PTFE-Linings are unobjectionable.
Welding or brazing treatment of PTFE-lined piping must be declined because of
encountered liner damage.
Undue strain along the bearing areas must be avoided during assembly.
A disassembly of lined piping items shall only be considered at temperatures below
50 °C.

Tightness of flange connections Flanged PTFE-lined sealing areas represent top-class sealing systems in case of
proper assembly. There is ample proof to meet the demanding requirements of the
German "Clean Air Act", Chapter 5.2.6.4 (2002) besides the industrial regulation
VDI 2440.

Subject to change without notice SPMONDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 Operational Limits

Chemical Resistance As fully fluorinated polymer PTFE features excellent chemical properties. A very
few limitations, however, have to be taken into account:

 Alkali metals, such as sodium and potassium, besides alkaline-earth metals

(i.e. calcium), either molten or as complex compound lead to destruction of
PTFE and to degradation of the polymer structure.
 Fluorinated carbohydrates (Freon®) create swellings, occasionally even at
ambient temperature. Limited exposure may turn out reversible, extended
contact, however, lead to permanent volume increase with substantially re-
stricted physical properties.
 Elementary fluorine, halogens und chlorine trifluoride reveal no detrimental
effect at ambient temperature. At elevated temperature levels intensified re-
actions up to complete degradation will be very likely.
 Benzyl chloride, dimethylformamide and fuming nitric acid besides nitridic
acid create at elevated temperatures a structural degradation..
 Monomers of Styrene, Butadiene, Acrylonitrile and further homologues tend
to penetrate into the molecular structure giving rise to spontaneous polymer-
ization leading to gain in volume and structural failure (Popcorn-Effect).
 Radiation with boosting energy of >10kGy may diminish the mechanical
properties by 50% or more.

Vacuum Resistance PTFE-lined pipes and fittings reveal limited vacuum resistance. Individual border-
lines for Linings in “Standard Duty” and “Heavy Duty” are displayed underneath.

Vacuum Resistance for „Standard Duty“ PTFE-Lining; Values expressed in mbar and in kPa.

Dimension (DN) 15 20 25 32 40 50 65 80 100 125 150 200 250 300

PTFE-Wall Thickness (mm) 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0
Pressure Rating (lbs/inch²) 150 150 150 150 150 150 150 150 150 150 150 150 150 150
Minimum Temperature (°C) -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10
Maximum Temperature (°C) 200 200 200 200 200 200 200 200 200 200 200 200 200 200
Vacuum Resistance (mbar) 10 10 10 10 10 10 10 10 200 300 500 600 800 800
Vacuum Resistance (kPa) 1 1 1 1 1 1 1 1 20 30 50 60 80 80

Vacuum Resistance for “Heavy Duty” PTFE-Lining (strengthened PTFE-Wall thickness); Values expressed in mbar and kPa.

Dimension 15 20 25 32 40 50 65 80 100 125 150 200 250 300

PTFE-Wall Thickness (mm) 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 7,0 7,0 8,0 9,5 11,0 11,0
Pressure Rating (lbs/inch²) 150 150 150 150 150 150 150 150 150 150 150 150 150 150
Minimum Temperature (°C) -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 -10
Maximum Temperature (°C) 200 200 200 200 200 200 200 200 200 200 200 200 200 200
Vacuum Resistance (mbar) 10 10 10 10 10 10 10 10 10 20 30 50 80 100
Vacuum Resistance (kPa) 1 1 1 1 1 1 1 1 1 2 3 5 8 10

Vacuum Resistance based upon defined operation temperatures; Values expressed in mbar.

„Standard DutySPTFE „Standard Duty“ PTFE „Heavy Duty“

Dimension (DN) 15 20 25 32 40 50 65 80 100 125 150 200 250 300
Operation Temperature 20 °C 1 1 1 1 1 1 1 1 20 30 50 60 80 80
Operation Temperature 20 °C 1 1 1 1 1 1 1 1 1 2 3 5 8 10
Operation Temperature 50 °C 3 3 3 3 3 3 3 3 50 75 130 150 200 200
Operation Temperature 50 °C 3 3 3 3 3 3 3 3 3 5 10 15 20 30
Operation Temperature 100 °C 5 5 5 5 5 5 5 5 100 150 250 300 400 400
Operation Temperature 100 °C 5 5 5 5 5 5 5 5 5 10 15 30 40 50
Operation Temperature 150 °C 8 8 8 8 8 8 8 8 150 225 380 450 600 600
Operation Temperature 150 °C 8 8 8 8 8 8 8 8 8 15 25 40 60 80
Operation Temperature 200 °C 10 10 10 10 10 10 10 10 200 300 500 600 800 800
Operation Temperature 200 °C 10 10 10 10 10 10 10 10 10 20 30 50 80 100

Electrostatically conductive lining results in reduced vacuum resistance of approximately 15 %.

Subject to change without notice SPPÜ3DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 PN 10

Blind Flanges DIN PN 10 DN 15 – DN 300

Pos. Component Materials Standard
1 Blind Flange S235JRG2 (1.0038), C 21 (1.0432), P250GH (1.0460) DIN 2527
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

d2 1

d4
D
k

DN D nxd2 d4 k kg
15 95 4 x 14 45 65 0,7
20 105 4 x 14 58 75 1,0
25 115 4 x 14 68 85 1,3
32 140 4 x 18 78 100 1,8
40 150 4 x 18 88 110 2,1
50 165 4 x 18 102 125 2,9
65 185 4 x 18 122 145 3,7
80 200 8 x 18 138 160 4,8
100 220 8 x 18 158 180 5,6
125 250 8 x 18 188 210 8,4
150 285 8 x 22 212 240 10,4
200 340 8 x 22 268 295 16,5
250 395 12 x 22 320 350 24,0
300 445 12 x 22 370 400 30,9

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPBFDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Spacers DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Pipe P235TR1 (1.0254), S235G2T (1.0308), P235TR2 (1.0255) EN 10216-1
2 Lining Virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Stub End P355T1 (1.0421), P275G2TH (1.0498); C 21 (1.0432); St 52 (1.0580) machined part
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

1 2 3

d5
d4
d1
d5
d1

d5
d4
d1

I I I

Form F Form G Form H

DN d1 d4 d5 I (Form F) I (Form G) I (Form H) kg/100 mm

15 14 45 48 0,4
20 22 58 60 0,6
25 22 68 70 0,8
32 38 78 82 1,0
40 38 88 92 1,2
50 48 102 107 1,4
65 63 122 127 1,8
80 75 138 142 5-20 15-70 60-100 2,3
100 99 158 162 2,8
125 122 188 192 3,7
150 149 212 218 4,2
200 194 268 273 5,9
250 248 320 328 7,1
300 297 370 378 8,8

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 24,0 34,0 34,0 48,3 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s (Form H) 2,5 3,0 3,0 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 2,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPDSDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Elbow 30° DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Elbow St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN EN 10253-2 Type 3 and 5
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 or C 22.8 (1.0460) DIN 2632 / 2633 / 2634 / 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5
l4

k
l3 /

1
r
l 3/ l 4

30°

3 d4
D

DN Elbow r l3 l4 d4 k D kg
Type
15 5d 42,5 50 45 65 95 1,5
20 5d 57,5 57 58 75 105 2,0
25 5d 72,5 61 68 85 115 2,5
32 5d 92,5 70 78 100 140 3,7
40 5d 107,5 73 88 110 150 4,1
50 3d 76,0 70 102 125 165 5,4
65 3d 95,0 75 122 145 185 7,1
80 3d 114,5 85 138 160 200 9,4
100 3d 152,5 96 158 180 220 11,6
125 3d 190,5 106 188 210 250 15,3
150 3d 228,5 118 212 240 285 19,5
200 3d 305,0 145 268 295 340 29,8
250 3d 381,0 168 320 350 395 44,0
300 3d 457,0 190 370 400 445 58,0

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s (DIN EN 10253-2) 2,0 2,3 2,6 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPB30D © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Elbow 45° DIN PN 10 DN 15 - DN 300

Pos. Component Materials Norm
1 Elbow St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN EN 10253-2 Type 3 and 5
2 Liner virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2632 / 2633 / 2634 / 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

4
/l
l3

k
2

1
r
l3 /l4

3 d4
D

Elbow
DN r l3 l4 d4 k D kg
Type
15 5d 42,5 45 45 65 95 1,9
20 5d 57,5 65 58 75 105 2,2
25 5d 72,5 70 68 85 115 2,6
32 5d 92,5 80 78 100 140 3,8
40 5d 107,5 90 88 110 150 4,2
50 3d 76,0 80 102 125 165 5,5
65 3d 95,0 85 122 145 185 7,2
80 3d 114,5 100 138 160 200 10,0
100 3d 152,5 115 158 180 220 12,0
125 3d 190,5 135 188 210 250 17,1
150 3d 228,5 150 212 240 285 22,3
200 3d 305,0 190 268 295 340 33,0
250 3d 381,0 225 320 350 395 54,0
300 3d 457,0 260 370 400 445 76,0

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s (DIN EN 10253-2) 2,0 2,3 2,6 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPB4DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Elbow 60° DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Elbow St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN EN 10253-2 Type 3 and 5
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 or C 22.8 (1.0460) DIN 2632 / 2633 / 2634 / 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

l4
l 3/

k
2

1
r
l3 / l 4

60°

3 d4
D

DN Elbow r l3 l4 d4 k D kg
Type
15 5d 42,5 63 45 65 95 1,6
20 5d 57,5 75 58 75 105 2,1
25 5d 72,5 84 68 85 115 2,6
32 5d 92,5 98 78 100 140 3,9
40 5d 107,5 108 88 110 150 4,7
50 3d 76,0 93 102 125 165 5,9
65 3d 95,0 104 122 145 185 7,5
80 3d 114,5 120 138 160 200 9,6
100 3d 152,5 145 158 180 220 12,4
125 3d 190,5 166 188 210 250 16,8
150 3d 228,5 188 212 240 285 22,2
200 3d 305,0 240 268 295 340 34,8
250 3d 381,0 286 320 350 395 48,0
300 3d 457,0 330 370 400 445 63,0

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s (DIN EN 10253-2) 2,0 2,3 2,6 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPB60D © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Elbow 90° DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Elbow St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN EN 10253-2 Type 3 and 5
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2632 / 2633 /2634 / 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

d4

D
k
1

r l 1/ l 2

l 1/ l 2

DN Elbow r l1 l2 d4 k D kg
Type
15 5d 42,5 80 45 65 95 2,0
20 5d 57,5 95 58 75 105 2,3
25 5d 72,5 110 68 85 115 2,9
32 5d 92,5 130 78 100 140 4,0
40 5d 107,5 150 88 110 150 4,5
50 3d 76,0 120 102 125 165 6,0
65 3d 95,0 140 122 145 185 7,9
80 3d 114,5 165 138 160 200 10,4
100 3d 152,5 205 158 180 220 12,6
125 3d 190,5 245 188 210 250 19,0
150 3d 228,5 285 212 240 285 26,0
200 3d 305,0 365 268 295 340 48,1
250 3d 381,0 450 320 350 395 76,2
300 3d 457,0 525 370 400 445 110,0

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s(DIN EN 10253-2) 2,0 2,3 2,6 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPB9DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstraße 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 (associated) DIN

Crosses DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Fitting *) St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN 2615-2
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2632/2633/2634/2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

D2
k2
d42
DN 2

DN 1 DN 1 1

l1
d4 1

2
D1
k1

l1 3

DN 1
l1 l1

DN1 DN2 l1 l2 d4 1 d4 2 k1 k2 D1 D2 kg
15 15 80 80 45 45 65 65 95 95 3,0
20 20 95 95 58 58 75 75 105 105 4,1
25 25 110 110 68 68 85 85 115 115 4,8
32 32 130 130 78 78 100 100 140 140 6,1
40 40 150 150 88 88 110 110 150 150 8,2
50 50 120 120 102 102 125 125 165 165 10,7
65 65 140 140 122 122 145 145 185 185 14,4
80 80 165 165 138 138 160 160 200 200 26,8
100 100 205 205 158 158 180 180 220 220 40,2
125 125 245 245 188 188 210 210 250 250 52,0
150 150 285 285 212 212 240 240 285 285 64,5
200 200 365 365 268 268 295 295 340 340 118,0
250 250 450 450 320 320 350 350 395 395 168,0
300 300 525 525 370 370 400 400 445 445 225,0

*) DN 25/DN 50 assembled out of welded pipe. Material: L245MB (1.0418) based upon Standard EN 10208-2

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 33,7 33,7 33,7 42,2 48,3 60,3 73,0 88,9 114,3 141,3 168,3 219,1 273,0 323,8
Wall Thickness s (ANSI Sched. 40) 3,38 3,38 3,38 3,56 3,68 3,91 5,16 5,49 6,02 6,55 7,11 8,18 9,27 10,31
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPKEDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Tees DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Tee-Fitting *) St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN 2615-2
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 or C 22.8 (1.0460) DIN 2632 - DIN 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

D2
k2
d4 2 1
DN 2

DN 1 DN 1 3

l2
d 41
D1
k1

l1 l1

DN1 DN2 l1 l2 d4 1 d4 2 k1 k2 D1 D2 kg
15 15 80 80 45 45 65 65 95 95 2,4
20 20 95 95 58 58 75 75 105 105 3,3
25 25 110 110 68 68 85 85 115 115 4,4
32 32 130 130 78 78 100 100 140 140 6,4
40 40 150 150 88 88 110 110 150 150 7,8
50 50 120 120 102 102 125 125 165 165 9,6
65 65 140 140 122 122 145 145 185 185 11,7
80 80 165 165 138 138 160 160 200 200 16,9
100 100 205 205 158 158 180 180 220 220 20,7
125 125 245 245 188 188 210 210 250 250 31,3
150 150 285 285 212 212 240 240 285 285 41,8
200 200 365 365 268 268 295 295 340 340 68,0
250 250 450 450 320 320 350 350 395 395 104,0
300 300 525 525 370 370 400 400 445 445 148,0

*) DN 50 assembled by flared pipe (60,3 x 3,91) Material: (1.0418) acc. to EN 10208-2

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 33,7 33,7 33,7 42,2 48,3 60,3 73,0 88,9 114,3 141,3 168,3 219,1 273,0 323,8
Wall Thickness s (ANSI Sched. 40) 3,38 3,38 3,38 3,56 3,68 3,91 5,16 5,49 6,02 6,55 7,11 8,18 9,27 10,31
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPTEDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 (associated) DIN

Flanged lateral Tees DIN PN 10 DN 25 - DN 200

Pos. Component Materials Standard
1 Flaired Pipe St 37.0 (1.0254), St 35 (1.0308), St 37-2 (1.0315), St 37.4 (1.0255) EN 10216-1
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038), C 22.8 (1.0460), C 21 (1.0432) DIN 2632 - DIN 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

1
l1

3
45
°
d4
D
k

l2 l1

DN l1 l2 d4 k D kg
25 180 40 68 85 115 4,2
32 210 45 78 100 140 6,1
40 220 50 88 110 150 7,5
50 240 55 102 125 165 9,3
65 260 60 122 145 185 11,2
80 290 70 138 160 200 16,3
100 320 80 158 180 220 19,9
125 350 90 188 210 250 30,1
150 380 100 212 240 285 41,0
200 455 120 268 295 340 68,0

Flanged lateral tees featuring reduced branch passages available upon request.

DN 25 32 40 50 65 80 100 125 150 200

Pipe Diameter 33,4 42,2 48,3 60,3 73,0 88,9 114,3 141,3 168,3 219,1
Wall Thickness s (ANSI Sched. 40) 3,38 3,56 3,68 3,91 5,16 5,49 6,02 6,55 7,11 8,18
PTFE-Thickness 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0

Subject to change without notice SPT4DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Reducing Tees DIN PN 10 DN 20 - DN 300

Pos. Component Materials Standard
1 Tee-Fitting *) St 35.8I (1.0305) EN 50112, P275N (1.0486) EN 10028-3 DIN 2615-2
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2632 - DIN 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

D2
k2 1
d42
DN 2

DN 1 DN 1 3

l2
d 41
D1
k1

l1 l1

DN1 DN2 l1 l2 d4 1 d4 2 k1 k2 D1 D2 kg
20 15 95 80 58 45 75 65 105 95 2,7
25 20 110 95 68 58 85 75 115 105 4,0
40 25 150 110 88 68 110 85 150 115 7,1
50 40 120 150 102 88 125 110 165 150 8,4
50 25 120 110 102 68 125 85 165 115 7,6
80 50 165 120 138 102 160 125 200 165 13,8
80 40 165 150 138 88 160 110 200 150 13,0
80 25 165 110 138 68 160 85 200 115 11,8
100 80 205 165 158 138 180 160 220 200 19,2
100 50 205 120 158 102 180 125 220 165 17,1
150 100 285 205 212 158 240 180 285 220 36,2
150 80 285 165 212 138 240 160 285 200 34,8
200 150 365 285 268 212 295 240 340 285 61,0
200 100 365 205 268 158 295 180 340 220 56,0
250 200 450 365 320 268 350 295 395 340 94,0
250 150 450 285 320 212 350 240 395 285 89,0
300 250 525 450 370 320 400 350 445 395 134,0
300 200 525 365 370 268 400 295 445 340 126,0
300 150 525 285 370 212 400 240 445 285 121,0

Deviating Reducing-Tees apart from DIN 2848 available upon request.

*) DN 50/DN 25 assembled out of flaired pipe (60,3 x 3,91/35,0 x 3,0). Material: L245MB (1.0418) acc. to EN 10208-2

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 33,7 33,7 33,7 42,2 48,3 60,3 73,0 88,9 114,3 141,3 168,3 219,1 273,0 323,8
Wall Thickness s (ANSI Sched. 40) 3,38 3,38 3,38 3,56 3,68 3,91 5,16 5,49 6,02 6,55 7,11 8,18 9,27 10,31
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPTRDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Eccentric Reducers DIN PN 10 DN 20 - DN 300

Pos. Component Materials Norm
1 Reducing Fitting St 35.8I (1.0305) acc. to EN 50112, P275N (1.0486) EN 10028-3 DIN 2616
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. P250GH (1.0460) DIN 2632 – DIN 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

1 2 3

DN1

DN 2
d4 1
D1
k1

d4 2
k2
D2
l3 e

DN1 DN2 l3 d4 1 d4 2 k1 k2 D1 D2 e kg
25 20 125 68 58 85 75 115 105 3 2,3
25 15 125 68 45 85 65 115 95 6 2,2
40 25 145 88 68 110 85 150 115 11 3,4
40 20 145 88 58 110 75 150 105 7 3,1
50 40 165 102 88 125 110 165 150 6 5,3
50 25 160 102 68 125 85 165 105 13 4,3
65 50 185 122 102 145 125 185 165 8 6,5
65 40 180 122 88 145 110 185 150 14 5,9
80 65 190 138 122 160 145 200 185 6 8,8
80 50 190 138 102 160 125 200 165 14 8,2
80 40 185 138 88 160 110 200 150 20 7,1
100 80 205 158 138 180 160 220 200 13 10,3
100 65 200 158 122 180 145 220 185 19 9,8
100 50 200 158 102 180 125 220 165 27 9,3
125 100 235 188 158 210 180 250 220 13 13,9
125 80 235 188 138 210 160 250 200 25 12,8
125 65 230 188 122 210 145 250 185 32 12,4
150 125 250 212 188 240 210 285 250 14 18,1
150 100 250 212 158 240 180 285 220 27 16.5
150 80 250 212 138 240 160 285 200 40 15,9
200 150 270 268 212 295 240 340 285 25 26,3
200 125 270 268 212 295 210 340 250 40 25,8
200 100 270 268 158 295 180 340 220 52 23,6
250 200 310 320 268 350 295 395 340 27 38,2
250 150 305 320 212 350 240 395 285 52 34,6
250 125 305 320 188 350 210 395 250 67 34,1
300 250 340 370 320 400 350 445 395 25 48,8
300 200 335 370 268 400 295 445 340 52 45,3
300 150 330 370 212 400 240 445 285 78 41,8

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Wall Thickness (ANSI Sched. 40) 2,8 2,9 3,4 3,6 3,7 3,9 5,2 5,5 6,0 6,5 7,1 8,18 9,27 10,31
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPREDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Concentric Reducers DIN PN 10 DN 20 - DN 100

Pos. Component Materials Standard
1 Reducing Fitting St 35.8I (1.0305) acc. to EN 50112, P275N (1.0486) EN 10028-3 DIN 2616-2
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 or P250GH (1.0460) DIN 2633 /2634 /2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

1 2 3

DN 1

DN 2
d 41

d 42
D1
k1

k2
D2

l3

DN1 DN2 l3 d4 1 d4 2 k1 k2 D1 D2 kg
20 15 125 58 45 75 65 105 95 2,1
25 20 125 68 58 85 75 115 105 2,3
25 15 125 68 45 85 65 115 95 2,2
32 25 130 78 68 100 85 140 115 3,1
40 32 150 88 78 110 100 150 140 4,3
40 25 145 88 68 110 85 150 115 3,4
50 40 165 102 88 125 110 165 150 5,3
50 32 165 102 78 125 100 165 140 4,8
50 25 160 102 68 125 85 165 115 4,3
65 50 185 122 102 145 125 185 165 6,5
65 40 180 122 88 145 110 185 150 5,9
65 32 180 122 78 145 100 185 140 5,7
80 65 190 138 122 160 145 200 185 8,8
80 50 190 138 102 160 125 200 165 8,2
80 40 185 138 88 160 110 200 150 7,1
100 80 205 158 138 180 160 220 200 10,3
100 65 200 158 122 180 145 220 185 9,8
100 50 200 158 102 180 125 220 165 9,3

DN 15 20 25 32 40 50 65 80 100
Wall Thickness s (ANSI Sched. 40) 2,8 2,9 3,4 3,6 3,7 3,9 5,2 5,5 6,0
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5

Subject to change without notice SPRK1DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Concentric Reducers DIN PN 10 DN 125 - DN 300

Pos. Component Materials Standard
1 Reducing Fitting St 35.8I (1.0305) acc. to EN 50112, P275N (1.0486) EN 10028-3 DIN 2616-2
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 or P250GH (1.0460) DIN 2632 - DIN 2635
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

1 2 3

DN 1

DN 2
d 41

d 42
D1
k1

k2
D2

l3

DN1 DN2 l3 d4 1 d4 2 k1 k2 D1 D2 kg
125 100 235 188 158 210 180 250 220 13,9
125 80 235 188 138 210 160 250 200 12,8
125 65 230 188 122 210 145 250 185 12,4
150 125 250 212 188 240 210 285 250 18,1
150 100 250 212 158 240 180 285 220 16.5
150 80 250 212 138 240 160 285 200 15,9
200 150 270 268 212 295 240 340 285 26,3
200 125 270 268 212 295 210 340 250 25,8
200 100 270 268 158 295 180 340 220 23,6
250 200 310 320 268 350 295 395 340 38,2
250 150 305 320 212 350 240 395 285 34,6
250 125 305 320 188 350 210 395 250 34,1
300 250 340 370 320 400 350 445 395 48,8
300 200 335 370 268 400 295 445 340 45,3
300 150 330 370 212 400 240 445 285 41,8

DN 65 80 100 125 150 200 250 300

Wall Thickness s (ANSI Sched. 40) 5,2 5,5 6,0 6,5 7,1 8,18 9,27 10,31
PTFE-Thickness 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPRK2DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Flanged Pipes DIN PN 10 DN 15 - DN 300

Pos. Component Materials Standard
1 Pipe, seamless St 37.0 (1.0254), St 35 (1.0308), St 37-2 (1.0315), St 37.4 (1.0255) EN 10216-1
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894 / 4895
3 Loose Flange S235JRG2 (1.0038), S355J2G3 (1.0570), C 22.8 (1.0460) DIN EN 10025
4 Welding neck stub end St 52.0 (1.0421), St 42.8 (1.0498); C 21 (1.0432) DIN 2673
5 Welding Neck Flange **) S235JRG2 (1.0038), C 22.8 (1.0460), C 21 (1.0432) DIN 2632 / 2633
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

5 1 2 4 3
h1 h2
d4
D
k

d1
d

Entlüftungsbohrungen
d2

L max. DN 15-300 : 3000

DN d d1 nxd2 d4 k D h1 h2 kg/m kg/ 2 flanges

15 14 24,0 4 x 14 45 65 95 16,0 24,0 1,4 1,5
20 22 34,0 4 x 14 58 75 105 19,0 29,0 1,8 2,0
25 22 34,0 4 x 14 68 85 115 19,0 29,0 2,5 2,6
32 38 48,3 4 x 18 78 100 140 19,0 31,0 3,2 3,7
40 38 48,3 4 x 18 88 110 150 18,0 31,0 3,7 4,2
50 48 60,3 4 x 18 102 125 165 18,0 35,0 5,1 5,5
65 63 76,1 4 x 18 122 145 185 18,5 35,5 6,8 6,7
80 75 88,9 8 x 18 138 160 200 21,0 40,0 8,6 8,5
100 99 114,3 8 x 18 158 180 220 21,5 42,5 12,6 10,2
125 122 139,7 8 x 18 188 210 250 23,5 46,5 18,0 13,6
150 149 168,3 8 x 22 *) 212 240 285 24,0 47,0 23,4 16,5
200 194 219,1 8 x 22 *) 268 295 340 27,0 52,0 39,1 23,5
250 248 273,0 12 x 22 *) 320 350 395 30,0 61,0 51,7 32,7
300 297 323,9 12 x 22 *) 370 400 445 29,0 61,0 67,7 44,0

*) In case of loose flanges with stub ends DIN 2673 indicates 8 x 23 or 12 x 23 respectively

**) For welding neck flanges DN 15 - DN 40 pressure rating changes preferably to PN 40 (DIN 2635)

Pipe lengths DN 25 - DN 150 up to 6.000 mm; Lining technology converts to paste-extruded PTFE or C-PTFE

DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 24,0 34,0 34,0 48,3 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
Wall Thickness s (DIN 2848 series 2) 3,0 3,0 3,0 2,6 2,6 2,9 2,9 3,2 3,6 4,0 4,5 6,3 6,3 7,1
PTFE-Thickness 2,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPFRDD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Instrument Tappings DIN PN 10 DN 25 - DN 100

Pos. Component Materials Standard
1 Pipe St 37.0 (1.0254) EN 10126-1, S235G2T (1.0308) EN 10297-1 DIN 2448
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2633 / 2635
4 Fitting St 52 (1.0580) EN 10297-1 or C21 (1.0432) DIN 2528 machined part
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

4 2 1 3

DN 1
l2

DN 2

d4
d5
l1

DN1 DN2 d4 1 d5 d4 2 D l1 l2 kg
25 25 68 70 68 115 90 50 3,0
25 20 58 70 68 105 90 50 2,8
25 15 45 70 68 95 90 50 2,6
32 25 78 82 68 115 100 50 3,5
40 25 88 92 68 115 110 50 3,8
40 40 88 92 88 150 110 75 4,6
50 25 102 107 68 115 115 50 5,2
50 40 102 107 88 150 115 75 6,4
50 50 102 107 102 165 115 90 8,0
65 25 122 127 68 115 125 50 6,3
65 40 122 127 88 150 125 75 7,4
65 50 122 127 102 165 125 90 9,8
80 25 138 142 68 115 135 50 6,8
80 *) 40 138 142 88 150 135 75 8,5
80 *) 50 138 142 102 165 135 90 11,1
100 25 158 162 68 115 150 50 7,4
100 40 158 162 88 150 150 75 9,5
100 *) 50 158 162 102 165 150 90 12,8

*) Special Make-up: Body furnished with 2 x 2 threaded bores M16 in close vicinity to branch DN2, thus enabling assembly of main passage DN1

DN 15 20 25 32 40 50 65 80 100
Pipe Diameter 33,7 33,7 33,7 42,2 48,3 60,3 76,1 88,9 114,3
Wall Thickness s (pipe connector) 3,38 3,38 3,38 3,68 3,91 5,49
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5

Instrument tappings with 2 to 4 branches upon request besides special make-ups with branches DN 80 (only for main passage ≥ DN 80)

Subject to change without notice SPI1DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstraße 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Instrument Tappings DIN PN 10 DN 125 - DN 300

Pos. Component Materials Standard
1 Pipe St 37.0 (1.0254) EN 10126-1, S235G2T (1.0308) EN 10297-1 DIN 2448
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
3 Welding Neck Flange S235JRG2 (1.0038) EN 10025 bzw. C 22.8 (1.0460) DIN 2633 / 2635
4 Fitting St 52 (1.0580) EN 10297-1 or C21 (1.0432) DIN 2528 machined part
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

4 2 1 3

DN 1
l2

DN 2

d4
d5
l1

DN 1 DN2 d4 1 d5 d4 2 D l1 l2 kg
125 25 188 192 68 115 160 50 8,9
125 40 188 192 78 150 160 75 11,5
125 50 188 192 102 165 160 90 14,8
150 25 212 218 68 115 180 50 9.9
150 40 212 218 78 150 180 75 12,7
150 50 212 218 102 165 180 90 16,0
200 25 268 273 68 115 210 50 12,5
200 40 268 273 78 150 210 75 14,5
200 50 268 273 102 165 210 90 18,0
250 25 320 328 68 115 240 50 15.0
250 40 320 328 78 150 240 75 17,5
250 50 320 328 102 165 240 90 20,5
300 25 370 378 68 115 340 90 30,5
300 40 370 378 78 150 340 110 35,0
300 50 370 378 102 165 340 120 39,5

Instrument tappings with 2 to 4 branches upon request besides special make-ups with branches DN 80 (only for main passage ≥ DN 80)

DN 25 32 40 50 65 80 100 125 150 200 250 300

Pipe Diameter 33,7 42,2 48,3 60,3 76,1 88,9 114,3 141,3 168,3 219,1 273,0 323,9
Wall Thickness s (connecting pipe) 3,38 3,68 3,91 5,49
PTFE-Thickness 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPI2DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstraße 1/T5 • D - 63110 Rodgau • Phone +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Concentric Reducing Flanges DIN PN 10 DN 20 - DN 65

Pos. Component Materials Standard
1 Flange S275JR (1.0044) EN 10025
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

D
k2
1 2
d2
d4 DN 2 d5 d3 DN 2 d5 d3 DN 2 d5
I

DN 1 DN 1 DN 1
d1
k1

Form K1 Form K2 Form K3

DN1: Through-hole DN1: Threaded bore DN1: Threaded bore

Bore position acc. to DIN EN 1333 Bore position acc. to DIN EN 1333 Bore Position acc. to DIN EN 1333
DN2: Threaded bore DN2: Threaded bore DN2: Threaded bore
Bore position acc. to DIN EN 1333 Bore position acc. to DIN EN 1333 Bore position on principle axis

DN1 DN2 Form D l d1 k1 nxd3 nxd4 d2 k2 nxd5 kg

20 15 K3 105 35 58 75 4xM12 45 65 4xM12 1,7
25 20 K3 115 35 68 85 4xM12 58 75 4xM12 1,8
25 15 K3 115 35 68 85 4xM12 45 65 4xM12 2,1
32 25 K3 140 35 78 100 4xM16 68 85 4xM12 2,9
32 20 K3 140 35 78 100 4xM16 58 75 4xM12 3,0
40 32 K3 150 35 88 110 4xM16 78 100 4xM16 3,5
40 25 K3 150 35 88 110 4xM16 68 85 4xM12 3,6
40 20 K2 150 35 88 110 4xM16 58 75 4xM12 3,6
50 40 K3 165 35 102 125 4xM16 88 110 4xM16 4,2
50 32 K3 165 35 102 125 4xM16 78 100 4xM16 4,3
50 25 K2 165 35 102 125 4xM16 68 85 4xM12 4,4
50 20 K2 165 35 102 125 4xM16 58 75 4xM12 4,4
65 50 K3 185 35 122 145 4xM16 102 125 4xM16 5,3
65 40 K3 185 35 122 145 4xM16 88 110 4xM16 5.3
65 32 K2 185 35 122 145 4xM16 78 100 4xM16 5,4
65 25 K2 185 35 122 145 4xM16 68 85 4xM12 5,6
65 20 K2 185 35 122 145 4xM16 58 75 4xM12 5,6

DN 15 20 25 32 40 50 65
PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,0 3,5

Subject to change without notice SPRF1DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Concentric Reducing Flanges DIN PN 10 DN 80 - DN 300

DN1 DN2 Form D l d1 k1 nxd3 nxd4 d2 k2 nxd5 kg
80 65 K2 200 35 138 160 8xM16 122 145 4xM16 5,8
80 50 K2 200 35 138 160 8xM16 102 125 4xM16 6,1
80 40 K2 200 35 138 160 8xM16 88 110 4xM16 6,4
80 32 K2 200 35 138 160 8xM16 78 100 4xM16 6,5
80 25 K1 200 35 138 160 8x18 68 85 4xM12 6,5
80 20 K1 200 35 138 160 8x18 58 75 4xM12 6,6
100 80 K3 220 45 158 180 8xM16 138 160 8xM16 9,4
100 65 K2 220 45 158 180 8xM16 122 145 4xM16 9,6
100 50 K2 220 45 158 180 8xM16 102 125 4xM16 9,7
100 40 K1 220 45 158 180 8x18 88 110 4xM16 9,8
100 32 K1 220 45 158 180 8x18 78 100 4xM16 10,1
100 25 K1 220 45 158 180 8x18 68 85 4xM12 10,3
100 20 K1 220 45 158 180 8x18 58 75 4xM12 10,4
125 100 K3 250 45 188 210 8xM16 158 180 8xM16 11,3
125 80 K2 250 45 188 210 8xM16 138 160 8xM16 12,8
125 65 K2 250 45 188 210 8xM16 122 145 4xM16 12,1
125 50 K1 250 45 188 210 8x18 102 125 4xM16 12,3
125 40 K1 250 45 188 210 8x18 88 110 4xM16 12,5
125 32 K1 250 45 188 210 8x18 78 100 4xM16 12,7
125 25 K1 250 45 188 210 8x18 68 85 4xM12 12,7
150 125 K3 285 45 212 240 8xM20 188 210 8xM16 13,8
150 100 K2 285 45 212 240 8xM20 158 180 8xM16 14,7
150 80 K1 285 45 212 240 8x22 138 160 8xM16 15,7
150 65 K1 285 45 212 240 8x22 122 145 4xM16 15,8
150 50 K1 285 45 212 240 8x22 102 125 4xM16 16,0
150 40 K1 285 45 212 240 8x22 88 110 4xM16 16,6
150 32 K1 285 45 212 240 8x22 78 100 4xM16 17,3
150 25 K1 285 45 212 240 8x22 68 85 4xM12 17,3
200 150 K2 340 45 268 295 8xM20 212 240 8xM20 19,5
200 125 K1 340 45 268 295 8x22 188 210 8xM16 20,5
200 100 K1 340 45 268 295 8x22 158 180 8xM16 21,2
200 80 K1 340 45 268 295 8x22 138 160 8xM16 21,8
200 65 K1 340 45 268 295 8x22 122 145 4xM16 22,4
200 50 K1 340 45 268 295 8x22 102 125 4xM16 22,9
200 40 K1 340 45 268 295 8x22 88 110 4xM16 23,3
200 25 K1 340 45 268 295 8x22 68 85 4xM12 24,0
250 200 K2 395 45 320 350 12xM20 268 295 8xM20 24,7
250 150 K1 395 45 320 350 12x22 212 240 8xM20 26,8
250 125 K1 395 45 320 350 12x22 188 210 8xM16 27,6
250 100 K1 395 45 320 350 12x22 158 180 8xM16 28,4
250 80 K1 395 45 320 350 12x22 138 160 8xM16 29,5
250 65 K1 395 45 320 350 12x22 122 145 4xM16 31,0
250 50 K1 395 45 320 350 12x22 102 125 4xM16 32,0
300 250 K2 445 50 370 400 12xM20 320 350 12xM20 28,5
300 200 K1 445 50 370 400 12x22 268 295 8xM20 31,0
300 150 K1 445 50 370 400 12x22 212 240 8xM20 34,0
300 125 K1 445 50 370 400 12x22 188 210 8xM16 36,5
300 100 K1 445 50 370 400 12x22 158 180 8xM16 38,0
300 80 K1 445 50 370 400 12x22 138 160 8xM16 39,5
300 65 K1 445 50 370 400 12x22 122 145 4xM16 40,5
300 50 K1 445 50 370 400 12x22 102 125 4xM16 42,0

DN 20 25 32 40 50 65 80 100 125 150 200 250 300

PTFE-Thickness 3,0 3,0 3,0 3,0 3,0 3,5 4,0 4,5 4,5 5,0 6,0 7,0 7,0

Subject to change without notice SPRF2DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • E-Mail: [email protected]

PTFE-lined Pipes and -Fittings acc. to DIN 2848 / 2874 DIN

Eccentric Reducing Flanges DIN PN 10 DN 25 - DN 250

Pos. Component Materials Standard
1 Flange S275JR (1.0044) EN 10025
2 Lining virgin PTFE (white) or PTFE (black) electrostatically conductive ASTM D 4894
Protective Coating Epoxivinyl-Primer on top of sandblasted surface SIS 2.5

D
k2
d2 1 2
d5 e d3 DN 2
l

d1
DN 1
k1

FORM E2 FORM E3

DN1: Threaded bore DN1: Threaded bore

Bore position acc. to DIN EN 1333 Bore Position acc. to DIN EN 1333
DN2: Threaded bore DN2: Threaded bore
Bore position acc. to DIN EN 1333 Bore position on principle axis

DN1 DN2 Form D l d1 k1 nxd3 e d2 k2 nxd4 kg

25 20 E3 115 35 68 85 4xM12 3,4 58 75 4xM12 1,7
40 25 E3 150 35 88 110 4xM12 7,3 68 85 4xM12 3,6
40 20 E3 150 35 88 110 4xM12 10,7 58 75 4xM12 3,6
50 40 E3 165 35 102 125 4xM16 6,0 88 110 4xM16 4,2
50 25 E3 165 35 102 125 4xM16 13,3 68 85 4xM12 4,4
80 50 E2 200 35 138 160 8xM16 14,3 102 125 4xM16 6,1
80 40 E2 200 35 138 160 8xM16 20,3 88 110 4xM16 6,4
80 25 E2 200 35 138 160 8xM16 27,6 68 85 4xM12 6,5
100 80 E3 220 45 158 180 8xM16 12,2 138 160 8xM16 9,4
100 50 E2 220 45 158 180 8xM16 27,0 102 125 4xM16 9,7
100 25 E2 220 45 158 180 8xM16 33,0 68 85 4xM12 10,3
125 100 E3 250 45 188 210 8xM16 12,7 158 180 8xM16 11,3
125 80 E3 250 45 188 210 8xM16 25,4 138 160 8xM16 11,8
125 50 E2 250 45 188 210 8xM16 39,4 102 125 4xM16 12,3
150 100 E3 285 45 212 240 8xM20 27,0 158 180 8xM16 14,7
150 80 E3 285 45 212 240 8xM20 39,7 138 160 8xM16 15,7
150 50 E2 285 45 212 240 8xM20 54,0 102 125 4xM16 16,0
150 25 E2 285 45 212 240 8xM20 67,3 68 85 4xM12 17,3
200 150 E3 340 45 268 295 8xM20 25,4 212 240 8xM20 19,5
200 100 E3 340 45 268 295 8xM20 52,4 158 180 8xM16 21,2
200 80 E3 340 45 268 295 8xM20 65,1 138 160 8xM16 21,8
200 50 E2 340 45 268 295 8xM20 79,4 102 125 8xM20 22,9
250 200 E2 395 45 320 350 12xM20 27,0 268 295 8xM20 24,7
250 150 E2 395 45 320 350 12xM20 52,4 212 240 8xM20 26,8
250 100 E2 395 45 320 350 12xM20 79,4 158 180 8xM16 28,4
250 80 E2 395 45 320 350 12xM20 92,1 138 160 8xM16 29,5
250 50 E3 395 45 320 350 12xM20 106,1 102 125 4xM16 32,0

DN 25 40 50 80 100 125 150 200 250

PTFE-Thickness 3,0 3,0 3,0 4,0 4,5 4,5 5,0 6,0 7,0

Subject to change without notice SPRFE1DD © f.e.s. Version 01/2016

f.e.s. fluoroplastic engineering service
f.e.s. GmbH & Co. KG • Senefelderstrasse 1/T5 • D - 63110 Rodgau • Phone: +49 6106 88 61 97 • Telefax (06106) 88 61 95

ASSEMBLY INSTRUCTIONS OF

PTFE SPARE BASKETS FOR STRAINERS

The strainers in carbon steel PTFE-lined by L.M.P. Fluorcarbon allow the possibility to assemble
PTFE-Cartridges of different filtering dimensions or as spare parts of existing cartridges.

The strainers in carbon steel are lined in PTFE, which is varying in terms of shrinkage due to the
typical production of the single batches: this event is influencing the final dimension of the inserted
PTFE-Basket, as well.

Therefore, every PTFE-Spare basket must be adjusted to its individual strainer body.
The shape of the PTFE-Spare cartridges is cylindrical, with two different ends: on one side the bas-
ket shows a cone, while on the other side it shows a cylinder, according to the following drawing.

The dimension which must be adjusted is the overall length: please machine the cylindrical end
only and never the conical end.
Put the basket on a lathe and by using a cutting tool start to machine the cylindrical end: the basket
shall be ready once it smoothly fits into the hull of the strainer and the closing flange without leaving
a space in between.

Suggestion: it is recommended to remove PTFE step by step (for instance 1÷ 2 mm per time), in
order not to shorten too much the PTFE-Cartridge.

Subject to change until notice SPPÜ2DD © f.e.s. Version 01/2016