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    Welding Procedure Specification

    Uploaded by

    Hasan Ahmed
    This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

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    Welding Procedure Specification

    Uploaded by

    Hasan Ahmed
    110 views2 pages
    This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

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    Welding Procedure Specification (2)

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    This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    110 views2 pages

    Welding Procedure Specification

    Uploaded by

    Hasan Ahmed
    This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

    Copyright:

    © All Rights Reserved
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    of 2

    A 36 SMAW Doc. No.

    :
    Rev. No.:
    LNE-A36-WPS-001-2022
    00
    WELDING PROCEDUER Date: 01-JAN-22
    Sheet: 1 of 2
    SPESIFICATION
    PORJECT NAME: PROJECT #:
    Welding Procedure Specification No. LNE-A36-WPS-001-22 Revision No. Date 01-JAN-22
    Supporting PQR No(s). Revision No. Date
    Welding Process (es) SMAW Type (s)
    (Automatic, Manual, Machine or Semi-Auto)

    APPLICABLE CODE : ASME SEC IX √


    o API - 1104 x AWS D1.1 x OTHER x

    JOINTS
    Joint Design As per Attached Sketch "A" B"
    Backing (Yes) N/A
    Backing Material (Type) N/A
    1.6 ± 0.8
    (Refer to both backing and retainers.)

    Metal Nonfusing Metal 3.2 ± .5


    Nonmetallic Other
    Sketch - "A" "B"
    BASE METALS
    P.No. 1 Group No. 1 to P.No. 1 Group No. 1
    OR
    Specification type and grade ASTM A 36
    to specification type and grade ASTM A 36
    OR
    Chem. Analysis and Mech. Prop. N/A
    to Chem. Analysis and Mech. Prop. N/A
    Thickness Range :
    Base Metal : Groove 3.5. to 18.54 mm Fillet 2.80 to 18.54mm
    Pipe Dia Range: Groove N /A Fillet All
    Other:
    Single Pass Thickness:

    FILLER METALS Root Filling / Capping

    Spec. No. (SFA) 5.1 5.1

    AWS No. (Class) E 7018 E 7018


    F. No. 2 2

    A. No. 1 1

    Size of Filler Metals


    Deposited Weld Metal:
    Thickness Range :

    Groove 7.00mm Max Balance

    Fillet All unlimited

    Electrode-Flux (Class) N/A Basic

    Flux Trade Name N/A N/A

    Filler Metal Product Form N/A N/A

    Consumable Insert N/A N/A

    Other
    Note: No Single Pass Will be > 13 mm
    Doc. No.: LNE-A36-WPS-001-22
    A36 SMAW Rev. No.:
    Date:
    00
    01-JAN-22
    WELDING PROCEDUER SPESIFICATION Sheet: 2 of 2

    WPS No. LNE-A 36 -001 WPS Rev.

    POSITIONS POST WELD HEAT TREATMENT


    Position(s) of Groove Temperature Range N\A
    Welding Progression : Uphill o
    √ Downhill o Time Range N\A
    Position(s) of Fillet All
    Applicable code ASME SEC IX
    GAS ( QW-408)
    PREHEAT Percentage Composition
    Preheat Temp Min. 10 °C Gas (es) (Mixture) Flow Rate
    Interpass Temp. 250 °C Shielding N/A N\A N/A
    Preheat Maintenance None Trailing N/A N\A N/A
    (Preheating with Fuelgas Torch) Backing N/A N\A N/A

    ELECTRICAL CHARACTERISTICS QW - 409


    Current AC or DC DC Polarity SP/RP
    Amps (Range) 70/120 Volt (Range)
    169-12
    ---20 18-26
    Tungsten electrode Size and Type N/A
    (Pure Tungsten, 2% Thoriated, etc.)

    Mode of Metal Transfer for GMAW N/A


    (Spray arc, short circuiting arc, etc.)

    Electrode Wire feed speed range N/A PULSING CURRENT:

    TECHNIQUE
    String or Weave bead QW - 410
    Max. Weave Width: Fill & Capping
    Orifice or Gas Cup Size N/A
    Initial and Interpass Cleaning Brushing And Grinding
    (Brushing, Grinding etc.)
    Method of Back Gouging N/A
    Oscillation
    Multiple or Single Pass (per side) Multiple
    Multiple or Single Electrodes Single
    Travel Speed (Range) 6--8--12--cm/min
    Peening NA
    Close to Out Chamber
    Other

    Filler Metal Current Travel Speed


    Weld Volt
    Process Range Others
    Layer (s) Type Amp. Range
    Class Dia. (cm / min)
    Polar. Range
    1 SMAW E 7018 3.2 DCSP 90 --120 16--20 6 / 8 Min

    2 SMAW E 7018 3.2 DCRP 90 --120 16--20 8 / 12 Min


    3 SMAW E 7018 3.2 DCRP 90 --120 16--20 8 / 12 Min

    COMPLETED
    BY
    Prepaid by Cheeked by Approved By Verified By

    Position Project Manager QA-QC Manager LNE CEO

    Name

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