Corn Picker Methods of Test PDF
Corn Picker Methods of Test PDF
Corn Picker Methods of Test PDF
National Foreword
2
PHILIPPINE AGRICULTURAL ENGINEERING STANDARD PAES 257:2011
Agricultural Machinery – Corn Picker – Methods of Test
Foreword
The formulation of this national standard was initiated by the Agricultural Machinery
Testing and Evaluation Center (AMTEC) through the project “Development of
Standards for Agricultural Production and Postharvest Machinery” funded by the
Philippine Council for Agriculture, Forestry and Natural Resources Research and
Development – Department of Science and Technology (PCARRD – DOST)
This standard has been technically prepared in accordance with PAES 010-2 – Rules
for the Structure and Drafting of International Standards.
The word “should” is used to indicate that among several possibilities one is
recommended as particularly suitable without mentioning or excluding others.
3
PHILIPPINE AGRICULTURAL ENGINEERING STANDARD PAES 257:2011
CONTENTS
Pages
1 Scope 5
2 References 5
3 Definitions 5
4 General Conditions for Test and Inspection 7
4.1 Selection of coconut coir decorticator to be tested 7
4.2 Role of manufacturer/distributor 7
4.3 Role of the operator 7
4.4 Test site condition 7
4.5 Test instruments 7
4.6 Test materials 7
4.7 Termination of Test 8
5 Test and Inspection 8
5.1 Verification of the technical data and information
of the manufacturer 8
5.2 Performance test 8
6 Laboratory Analysis 10
7 Formula 12
8 Test Report 12
ANNEXES
4
PHILIPPINE AGRICULTURAL ENGINEERING STANDAR PAES 257:2011
Agricultural Machinery – Corn Picker – Methods of Test
1 Scope
This standard specifies the methods of test and inspection for the single-row side-
mounted corn picker. Specifically, it shall be used to:
1.1 verify the mechanism, dimensions, materials, accessories of the corn picker
and the list of specifications submitted by the manufacturer;
2 References
3 Definitions
For the purpose of this standard, the definitions given in PAES 256 and the following
shall apply:
3.1
actual field capacity
actual rate of being able to harvest corn in a given area per unit of time
NOTE: Total operating time which includes the time spent for turning at the headland, adjustment, repair and troubleshooting of
the machine
3.2
corn (Zea mays)
cereal grass belonging to the Poaceae family
5
PAES 257:2011
3.3
corn ear
fruit of the corn plant with husk
3.4
single-row side-mounted corn picker
machine attached to the side of tractor designed for picking corn
3.5
conveyance efficiency
measures the ability of the corn picker to deliver the harvested corn ear to the collecting bin
3.6
field efficiency
ratio of the actual field capacity and theoretical field capacity, expressed in percent
3.7
picking efficiency
measures the ability of the corn picker to harvest the corn ear from the corn stalk through
snapping and stripping action
3.8
potential yield
maximum yield per unit area
3.9
theoretical field capacity
computed rate of harvested corn in a given area per unit time
3.10
overall height
distance between the horizontal supporting plane surface and the horizontal plane touching
the uppermost part of the corn picker
NOTE: All parts of the corn picker projecting upwards are contained between these two planes.
3.11
overall length
distance between the vertical planes at the right angles to the median plane of the corn picker
and touching its front and rear extremities
NOTE: All parts of the corn picker, in particular, components projecting at the front and at the rear are
contained between these two planes. Where an adjustment of components is possible, it shall be set at minimum
length.
6
PAES 257:2011
3.12
overall width
distance between the vertical planes parallel to the median plane of the machine, each plane
touching the outermost point of the corn picker on its respective side
NOTE: All parts of the corn picker projecting upwards are contained between these two planes.
3.13
running-in period
preliminary operation of the machine to make various adjustments prior to the conduct of the
test until the operation is stable
Corn picker selected for test shall be sampled in accordance with PAES 103.
The manufacturer/distributor shall submit specifications and other relevant information about
the corn picker and shall abide with the terms and conditions set forth by an official testing
agency.
An officially designated operator shall be skilled and shall demonstrate, operate, adjust, and
repair as the case maybe, related to the operation of the corn picker.
The corn picker shall be tested for normal operation. The site should have ample provisions
for material handling, workspace suitable for normal working condition.
The instruments to be used shall be calibrated and checked by the testing agency prior to the
measurements. The suggested list of minimum test instruments and materials needed to carry
out the corn picker test is shown in Annex A.
Corn plants shall be commonly and locally available. The maturity period of the corn plants
shall be between 115 days to 120 days. The range of moisture content of corn kernel shall be
25% to 32%.
7
PAES 257:2011
If there is major component breakdown during testing, the test engineer from the official
testing agency shall terminate the test.
5.1.1 This inspection is carried out to verify the mechanism, dimensions, materials and
accessories of the corn picker in comparison with the list of technical data and
information of the manufacturer.
5.1.2 A plane level surface shall be used as reference plane for verification of the
dimensional specifications of the corn picker.
5.2.1 This is carried out to test the field performance of corn picker.
5.2.2 Initial data on the corn field such as width, length and number of corn plants per
square meter shall be recorded.
Picking operation shall be done in fields of not less than 1500 m2 (500 m2 per test trial). The
plot shall be rectangular in shape with sides in the ratio of 2:1 as much as possible.
5.2.4.1 The corn picker shall be tested using field operational pattern as shown in
Figure 1.
8
PAES 257:2011
5.2.4.2 All the peripherals of test area should be manually harvested to provide space for
initial operation and space for turning.
9
PAES 257:2011
Outside the long boundary of the test plot, two poles 20 m apart (A, B) are placed
approximately in the middle of the test run (Fig. 2). On the opposite side also two poles are
placed in similar position, 20 m apart (C, D) so that all four poles form corners of a rectangle,
parallel to at least one long side of the test plot. The speed will be calculated from the time
required for the picker to travel the distance (20 m) between two poles on opposite sides AC
and BD. The easily visible point of the picker should be selected for measuring the time
20 m
The noise emitted by the machine shall be measured approximately 50 mm away from the ear
level of the operator using a noise level meter
Before the start of each test trial, the fuel tank shall be filled to its capacity. After each test
trial the tank shall be refilled using graduated cylinder. The amount of refueling is the fuel
consumption for the test. When filling up the tank, keep the tank horizontal so as not to leave
empty space in the tank.
10
PAES 257:2011
Total operating time shall be measured once the picker starts to harvest up to the last corn.
The total operating time shall be inclusive of time for adjustments and turning.
Before the test run, randomly select 10 corn plants within the test plot and manually count the
corn ears. The number of corn ear per 10-corn plants shall be the value for potential yield
After the test run, 3 rows with 10 corn plants per row shall be selected randomly within the
test plot and the corn ear remaining in the stalk after picking shall be manually collected,
counted and labeled. The average number of corn ear picked per 10-corn plants shall be the
value of picking efficiency.
After the test run, 3 rows with 10 corn plants per row shall be selected randomly within the
test plot and the corn ear detached from stalk and fallen on ground during picking shall be
manually collected, counted and labeled. The average number of corn ear conveyed per 10-
corn plants shall be the value of conveyance efficiency.
6 Laboratory Analysis
Laboratory analysis shall be made to determine the grain moisture content. The laboratory
test data sheet is given in Annex D.
6.1.2 For each test trial, randomly obtain three-100g of corn kernels and place in the
moisture can. Ensure that no moisture is loss or gained by the sample between the
time it was collected and when it is weighed in a moisture can. Weigh and record all
the initial weights.
11
PAES 257:2011
6.1.3 Dry the samples in the oven with a temperature of 103 °C ± 1 °C for
72 hours.
6.1.4 After removing the samples from the oven, sample container with samples should
be placed within a desiccator and allowed to cool to the ambient temperature.
6.1.5 Weigh the moisture can with the dried sample. Record the final weight. Calculate
the moisture content using formula in Annex E.
7 Formula
The formula to be used during calculations and testing are given in Annex D.
8 Test Report
The test report shall include the following information in the order given:
8.1 Title
12
PAES 257:2011
Annex A
A.1.1 Field
A.1.2 Laboratory
A.2 Materials
13
PAES 257:2011
Annex B
GENERAL INFORMATION
Make: ___________________________ Type: ____________________________
Serial No: __________________________ Brand/Model: _____________________
Date of manufacture: ___________________________________________________
Testing Agency: _____________________ Test Engineer: _____________________
Date of Test: ________________________ Location of Test: __________________
Items to be inspected
14
PAES 257:2011
15
PAES 257:2011
Annex C
Trials Ave
C.1 Crop Condition I II III
C.1.1 Variety
C.1.2 Date of planting
C.1.3 Row spacing between hill
C.1.4 Recommended period of maturity
C.1.5 Average plant height (at least 8 observations)
C.1.6 Plant population/m2 (at least 8 observations)
C.2 Field Condition
C.2.1 Location of the test field
C.2.2 General topography (undulating/leveled)
C.2.3 Area test field
C.2.4 Shape of field
C.2.5 Soil type
C.3 Test Condition
C.3.1 Date of test
C.3.2 Total operating time, min
C.3.3 Time, min
C.3.3.1 Turning
C.3.3.2 Adjustments
C.3.3.3 Minor repair
C.3.3.4 Others (specify)
16
PAES 257:2011
17
PAES 257:2011
Annex D
18
PAES 257:2011
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
_________________________________
19
PAES 257:2011
Annex E
FCA =
where:
FCA = actual field capacity, ha/h
AT = area covered during test, ha
To = total operating time, h
FCT =
where:
FCT = theoretical field capacity, ha/h
AT = area covered during test, ha
To = total operating time, h
TNP = non-productive time, h (time for
adjustments and turning)
EF = x 100
where:
EF = field efficiency, %
FCA = actual field capacity, ha/h
FCT = theoretical field capacity, ha/h
20
PAES 257:2011
ep = 100 – Lp
where:
LP = x 100
where:
ep = picking efficiency, %
LP = picking loss, %
Ncus = number of corn ear undetached from stalk after
picking operation, # of corn ear
NPY = potential yield, # of corn ear
ec = 100 – Lc
where:
Lc = x 100
where:
ec = conveyance efficiency, %
Lc = conveyance loss, %
NDC = number of uncollected detached corn ear during
operation, # of corn ear
NPY = potential yield, # of corn ear
NCUS = number of corn ear undetached from stalk after picking
operation, # of corn ear
21
PAES 257:2011
eTM = x 100
where:
eTM = total machine efficiency, %
LP = picking loss, %
Lc = conveyance loss, %
Fr =
where:
Fr = fuel consumption rate, L/h
Fc = amount of fuel consumed, L
Te = engine operating time, h
MCwb = x 100
where:
MCwb = moisture content, %
Wi = initial weight of the sample, g
Wf = final weight of the sample, g
22
Philippine Agricultural Engineering Standards