OPERATION AND MAINTENANCE

MANUAL
2 to 5 fixed disc ploughs

LN2D-26F
LN2D-28F
LN3D-26F
LN3D-28F
LN4D-26F
LN4D-28F
LN5D-26F
LN5D-28F

GALUCHO – Indústrias Metalomecânicas, S.A.

Avenida Central, N.º 4 – 2705-737 S. João das Lampas
SINTRA • PORTUGAL
TEL.: +351 21 960 85 00 - FAX: +351 21 960 85 99
WEB: www.galucho.com – E-MAIL: [email protected]

1
 INDEX

SECTION A “About the Manual”

1. Introduction
2. Maintenance
3. General description
4. Who should read this booklet
5. Stickers
6. Operation, basic description

SECTION B “Security Norms”

1. Danger and residual hazards

2. Machine/maintenance operator
3. Personal Protective Equipment “PPE(s)”
4. Machine lifting

SECTION C “Usage procedures”

1. Inspecting before using the machine

2. Starting to use the machine
3. After using the machine

SECTION D “Maintenance”

1. Preliminary conditions
2. Eventual anomalies
3. Warranty conditions
4. Daily log book

ANNEX 1

CE Conformity Declaration

ANNEX 2

Components catalog

In case the manual is lost, please contact GALUCHO, providing the following
register number.

REGISTER # 03.LND.12.15

2
 Operation and maintenance
manual SECTION A

ABOUT THE MANUAL

1. Introduction
Congratulations for choosing GALUCHO. You have made an accurate decision. Thanks to a wide
expertise, made of many years working over the toughest and more challenging usage conditions,
GALUCHO equipment has reached a complete satisfaction level among its thousands of users, in Portugal
as well as in more than 70 countries worldwide, in which the company operates.
We are quite confident that with a safe usage and the due maintenance the machine you have just
acquired will have an efficient and cost-effective performance. We have carefully designed it to perform in
such way it will fully attain your rightful expectations.
The present manual contain very important instructions about the machine’s assembling, regulations and
maintenance as well as the component catalogues.
GALUCHO – IND. METALOMECÂNICAS, S.A. puts forth its best effort to continuously improve its
products, and reserves the right to, at any time, to change the design and/or specifications of its products as
well as its components, without any obligation to apply them to previous versions assembled and sold.

IMPORTANT
The GALUCHO ploughs differ essentially in structure, as its working principles,
assembling and lubrication are basically the same for all the series. Nevertheless, if
any doubt will prevail about its components all the relevant information can be
found in the catalogue presented in the end of this booklet.

2. Maintenance
Start by carefully reading the manual, to get familiar with the machine. The booklet is to be kept in a safe
and accessible place, in order to be consulted regularly. If any doubt prevails, please contact you’re the
authorized reseller that provided you with the machine or, as alternative, our company. We are pleased to
provide you with all the information and documentation you will need, in order to ensure your best satisfaction
and maximum performance efficiency. The pictures and technical data featured in this booklet may be
changed without notice.

3. General description
This manual describes all the operations required to use and maintain the GALUCHO 2 TO 5 FIXED
DISC PLOUGHS (LND) and provides information about the following elements:

1. It describes the security systems, aiming to avoid any kind of danger for the operational worker and
machine-exposed people in general.
2. Operational tasks and usage.
3. Maintenance tasks the operator can perform (exceptions are highlighted on the manual).

4. Who should read this booklet

This booklet should be known and read by all the operational workers who direct operational,
maintenance and inspective tasks concerning the GALUCHO 2 TO 5 FIXED DISC PLOUGHS (LND).

• Operational worker, management.

• Supervisor / manager. Responsible for operational coordination and monitoring.
• Basic maintenance technician. Preventive maintenance basic operations.

3
 Operation and maintenance
manual SECTION A

5. Stickers
5.1 Information stickers
CE plate, with all the information identifying the machine and its main features.

Additionally, the model and serial number are carved in a visible place.

5.2 Alert stickers

This machine must have the following hazard alert information stickers:

Ref. 990150025 Ref. 990150008 Ref. 990216710

Turn off the engine and read the
Please read the machine instruction
instruction manual before performing Lift coupling spot.
manual.
any intervention over the machine.

Ref. 990141220 Ref. 990150022

Various dangers. Keep minimum

Lubrication spot.
distance of 6 meters.

IMPORTANT

Hazard and mandatory action sign are to be respected, as well as additionally all the
required by the Occupational Hygiene, Safety and Health Department of the final user.
4
 Operation and maintenance
manual SECTION A

6. Basic description, Operation.

THE LND ploughs consists of:

Frame or chassis – Rigid assembly, consisting of a tubular longer on in steel and welded plate, in
which will be coupled the other components of the plough.

Set of headstock - It consists of two bars and one steel anchor, all rectangular section in which will
be coupled in the upper tine of the tractor's hydraulic

Set of discs – Are constituted each by a landside which is the coupling part of the frame, on which
are fixed the hub, the disc holders plate, the disc and the hub protection shield.
The hubs and disc holders plate are made in forged steel, with a tapper roller, a sealing ring and a
disposal system clearances.

Hubs protection shield – This are forged and reversible parts that aim to protect the hubs against
wear.

Scrapers - The scrapers are forged and have high resistance, unique for each disc and tunable.

Furrow wheel – Responsible for maintaining the stability of the plough when in work It has various
tunings and its axis is supported by tapper roller, adjustable, protected by seals.

Support-stand – It is a rod with support set the frame, designed to prevent the plough to tip over
and come back when uncoupled, but instead remains in the correct position to be coupled to the tractor.

5
 Operation and maintenance
manual SECTION A
1

2
5

3 6 4

Parts assembled in the machine:

9 8
1 - Frame or chassis
2 - Headstock
3 - Furrow wheel
4 - Discs
5 - Hitch pin
6 - Landsides
7 - Hubs protection shield
8 - Disc's plate
9 - Anchors

6.1 Accessories and components

The LND ploughs are equipped with all the accessories required to a fine working performance.

6.2 Technical features

LN2D- LN2D- LN3D- LN3D- LN4D- LN4D- LN5D- LN5D-

MODELS
26F 28F 26F 28F 26F 28F 26F 28F
Nº OF DISCS 2 2 3 3 4 4 5 5
DISCS DIAMETER
26" - 660 28" - 710 26" - 660 28" - 710 26" - 660 28" - 710 26" - 660 28" - 710
(“) (mm)
WORKING WIDTH
0,50 0,50 0,85 0,85 1,20 1,20 1,52 1,52
(m)
WEIGHT (kg) 360 370 460 475 575 595 690 715
POWER (CV) 35-55 35-55 55-70 55-70 70-90 70-90 90-110 90-110

The company reserves the right to change any technical feature without notice
6
 Operation and maintenance
manual SECTION B

SECURITY MEASURES
1. Danger and residual hazards
Working with tractors and agricultural machinery requires the operator a deep knowledge of the tasks to
perform and careful verification of safety procedures.
It is essential to be fully aware of potential hazards caused by carelessness or negligence, to the
operator and third parties, during work activity and after it.
GALUCHO knows its clients are fundamental to their social environment, to their families and their
agricultural complex. Aiming to prevent any accident or hazard, we warmly commend that following safety
rules are respected:

1 – When coupling any tool to the tractor, please use only the spot the manufactured has determined,
checking if all the components are correctly assembled and coupled.

2 – In any occasion, motivated by repairing, inspection, assembling or any other reason, never place
your body under the machine without holding first conveniently

3 – When turning on the tractor’s hydraulic system, please make sure that any component – the
machine, the trailer, the lifter or any other – may hurt any person around.

4 – Never authorize any people to use the machine as a transport, during work as well as on the road.
The same applies to being near working milling cutters and similar, top avoid any potential rock or wood
stick tossing during the activity.

5 – Never hop-out a moving vehicle. If you need to do it, please stop the vehicle and the engine first.

6 – Always use protection plates on the transmission belts linked to the engine’s power take-off.

7 – Always use frontal counterweight over the wheels, when you notice the tractor’s steering is too light
and the vehicle tends to rear. In case that situation happens, take special care while working and on the
road.

8 – Please remind the hazard tends to increase proportionally to the upward or downward gradient of
the terrain in which you are working or moving. It is essential to be extremely careful, taking into account the
slope gradient, especially lateral ones, and to avoid working on those conditions.

PERSONAL SAFETY:

• The security minimum distance from the machine operating is of 6m.

• Any intervention on the machine without this being on the ground and uncoupled from the tractor is
absolutely forbidden.

If you follow all the previous advice you will prevent most of the hazards and accidents. Those are our
true and best safety wishes.

7
 Operation and maintenance
manual SECTION B

2. Machine/maintenance operator
2.1 Machine-operator tasks

The machine operators control the correct functioning of the machine, being responsible for emergency
stop activation/deactivation.

1. Maintenance operator tasks

The maintenance operator is responsible for performing all the maintenance and repair duties in a nearby
GALUCHO authorized agent.

2. Machine/maintenance operator required skills

The machine/maintenance operators must be in a good physical condition, in possession of all mental
skills and aware of every hazard possibility they might face.

The machine/maintenance operators must be aware that:

• Any physical or mental disability may cause serious hazard to himself and people, animals and
objects nearby.
• Unqualified people must not interfere with the machine operation.
• The minimum age to perform these tasks is 18 years.

3. Machine/maintenance operator formation

Every operator must attend a course enabling them to use and maintain the equipment, featuring
“occupational risk prevention” contents:

• Occupational safety.
• Correct preventive maintenance task performance, as programmed by the manufactured and
provided in within this manual.

3. Personal Protective Equipment “PPE(s)”

The Personal Protective Equipment required by the manufacturer for the machine operation, according to
the potential hazards, plus the ones usually listed by the Occupation Hygiene, safety and Health Department
of the final user company are:

• Earing protectors
• Safety shoes
• Safety glasses / mask
• Leather gloves
• Helmet

4. Machine lifting
Before lifting the equipment, check on the model’s weight first. The sign included on the machine by the
manufacturer is:

8
 Operation and maintenance
manual SECTION C

USAGE PROCEDURE
1. Inspecting before using the machine
1.1 The following condition must be checked before starting to use the machine:
1.2 Daily general check-list, general maintenance, cracks or fissures, oil leaks, safety elements,
protections, safety signs.
1.3 Daily operational check-list, general maintenance.

1.4 Assembly

All ploughs of this series are sent assembled to the client. However, if for any reason something
is shipped disassembled, to mount it you will need:

Raise and secure with the screw the two bars of the third point and their anchor.

You must mount each set of the frame disc, which can be accomplished using the respective
screw in the central hole of the landside.

Then you should tighten the screws that connects the furrow wheel set to the existing anchor
which is placed on the last disc.

You should put the anchor on the respective support and fix it with a pin.

2. Starting to use the machine

2.1 Tractor coupling

Once the plough assembling is done, check if everything is in order, and like any other mounted
machine, you must proceed to its connection to the tractor's hydraulic system, keeping in mind the
following possible adjustments of the headstock:

- Different coupling hypotheses of the third point bar of the tractor to enable a more efficient
action of the automatic depth control.

- Two mounting position in height of the pins, in order to have a better adaptation to the tractor,
depending on the brand or model.

Once the plough is coupled to the tractor, you must take off the anchors and place them on the
opposite position.
You should test the lifting to check if everything is alright.

9
 Operation and maintenance
manual SECTION C

2.2 Regulations
To reach the excellent work quality expected in this ploughs design you must adjust them
conveniently, as indicated:

2.2.1- Horizontality

Acting on the tractors hanger, so that the hydraulic's inferior arms have the same
length, you must adjust the transversal horizontality.
Lengthening or shortening the 3rd point bar of the tractor, you adjust the longitudinal
horizontality.

2.2.2 - Furrow wheel

Plays a key role in the stability of the plough in work, being responsible for guiding it so
that it does not deviate from the trench, which is motivated by the effort made by the means of
the work of the discs while considering the direction of travel of the tractor.

Triggering the tuning nut, you can push up or down the wheel depending on what you pretend.

1 2

1 – Furrow wheel
2 – Tuning nut of the furrow wheel

3. After using the machine

One must proceed inversely, as explained in the section “STARTING TO USE THE MACHINE”.

10
 Operation and maintenance
manual SECTION D

MAINTENANCE
1. Preliminary conditions
The daily maintenance routine may be performed by the operator. Annual maintenance and
repairing are to be performed by qualified staff and/or GALUCHO authorized agents. The user is
responsible for the machine maintenance. In order to ensure a long lasting and a perfect
performance, all the maintenance instructions are to be strictly followed.
It is important to pay attention to any unusual sound while working that may cause any
damage or malfunctioning of any component. In case it happens, one must stop the machine
immediately and to check on the anomaly origin, in order to repair or replace the component and
avoid general malfunction of the equipment.
While working with a malfunctioning machine, the user may harm himself and seriously
damage the equipment.
Obviously, all the maintenance operations must be performed with the machine uncoupled
from the tractor and on ground, over a solid and plane surface.
After each usage, it is recommended to clean and lubricate the machine.
The maintenance instructions featured in this manual refer exclusively to GALUCHO
machinery, and the transmission. As for the transmission shafts, manufacturer instructions are to
be followed.

MACHINE DELIVERY:

Read this manual carefully;

Make sure if the machine is completely to the equipment that just acquired;

FIRST USAGE:

After two working hours, check on the screw, shafts, discs tightening.

1.1 - Before each working day

Check carefully the entire plough, particularly the tightness of all the screws and nuts;
If the active parts - discs, hubs protections shields, scrapers and discs furrow wheel, are in good working
condition.
If the discs' hubs have no gaps.

1.2 - While working

When dealing with a new plough, you must tighten up again the screws and nuts at the end of the
first working day;

Each 8 working hours:

• Each 8 working hours

• Lubricate with a 2 grease mass or equivalent:
• 1 Glass for each disc hub
• 2 Glasses on the furrow wheel (if any)
• Lubricate with a few drops of oil all other mobile points of the plough.

Every 50 working hours:

• Check and, if necessary, tightened again every nuts and hitch pin.

11
 Operation and maintenance
manual SECTION D

After prolonged immobilization:

• Rinse the disc harrows with pressurized water and protect it against sun and rain, with the wheels in
the air.
• Conduct a general check-up, tightening again and replacing if necessary.
• Do some paint repairs, a general lubrication and protect the discs with an anti-rust product.

Mass replacement:

• Carefully clean the machine.

• Check on every component tightening.
• Spread mass on each due component.
• Cover the machine with a suitable coverage and store it in a dry area.

Lubrication:

• The lubrication spots are all signed with a sticker.

Waste hazard:

• The machine is aimed at providing the best security level. Although, some hazard situation may still
take place, those that cannot be solved without compromising the performance of the equipment.
• The machine allows a perfect visibility of the work area. The operator may easily understand if there
are any people, animal or objects nearer than the security distance.
• The machine must not be used at night or t any low visibility context.

IMPORTANT
Never weld any part of the machine. Always use genuine or authorized seller
GALUCHO parts.

IMPORTANT
"Official check-up" on the machine is to be made annually, by GALUCHO or any
authorized repairer.

12
 Operation and maintenance
manual SECTION D

2. Eventual anomalies

DEFECT SOLUTION

• INCREASE THE ATTACK ANGLE

• LOWER THE 3 POINTS OF THE
INSUFFICIENT DEPTH HYDRAULIC
• INCREASE THE SPEED
• HEIGHTEN THE FURROW WHEEL

• REDUCE THE ATTACK ANGLE

• HEIGHTEN THE 3 POINTS OF THE
EXAGGERATED DEPTH
HYDRAULIC
• LOWER THE FURROW WHEEL

• EXTEND THE HYDRAULIC SUPERIOR

ARM
GREATER DEPTH OF FRONT TRENCH
• ADJUST THE HANGER
• HEIGHTEN THE FURROW WHEEL

• SHORTENING THE HYDRAULIC SUPERIOR

ARM
GREATER DEPTH OF REAR TRENCH
• ADJUST THE HANGER
• LOWER THE FURROW WHEEL

• CHECK THE WORKING WIDTH BETWEEN

EXAGGERATED WIDTH OF FRONT TRENCH
THE TRACTOR'S WHEEL

• CHECK THE WORKING WIDTH BETWEEN

INSUFFICIENT WIDTH OF FRONT TRENCH
THE TRACTOR'S WHEEL

• USE THE TRACTOR'S CONTROL

• LOCK THE DIFFERENTIAL
TRACTOR'S SKATING
• BALLAST THE DRIVING WHEELS
• LOWER THE FURROW WHEEL

• PUT THE WEIGHTS IN FRONT OF THE

THE TRACTOR TENDS TO REAR
TRACTOR

CLOGGING • ADJUST THE SCRAPERS

• ADJUST THE HANGER

VEGETATION PPORLY BURRIED
• ADJUST THE SCRAPERS

REACTION IN THE DIRECTION • REDUCE THE SPEED

• HEIGHTEN THE SCRAPERS

SOIL INSUFFICIENT RAVELING
• INCREASE THE SPEED

13
 Operation and maintenance
manual SECTION D

3. Warranty conditions
Our company warrants all the equipment for a 2-year period, counting from the invoice date.
1.1 - This warranty includes only the providing, for replacement, of parts or components which are
proven to have been provided in deficient condition and / or assembling, and excluding workforce and
dislocation costs.
1.2 - The warranty excludes any component considered as wearing parts.
1.3 - The warranty excludes any component which might not be manufactured by this company, such as
wheels, warranted exclusively by their manufacturer. In this case our company might only provide the client
with the linkage to the manufacturer. The decision will be duly communicated, as well as all the
consequences.
2 - Immediate loss of the warranty will happen if:
2.1 - The equipment is used in abnormal conditions or coupled with tractors with a different horsepower
from the ones pinpointed on our technical literature.
2.2 - The replacement of any part or accessory by other not manufactured by us or not recognized by
this company.
2.3 - Any repair or modification done during the warranty period without our knowledge and due
authorization.
3. Every complaint must be communicated by the authorized resellers, suing the complaint form. It is
mandatory that the parts or accessories are sent to our company, to be examined by our Technical Service
and Quality Control Department. If the reasons for the complaint are considered sustained and accepted,
new parts will be provided, or if already sent, their value will be credited to client.
4 - The horsepower considered suitable on our catalogues and technical literature as the required for our
equipment may change according to each type and conditions of soil, the capacity and the experience of the
operator, the tractor condition and its tire grip.
5 - The company will only accept the return of the equipment before a maximum period of 15 days after
the invoice issuing, as long as the machines haven’t been used at work, are not discontinued models or, if
still integrated in our manufacture lines, they haven’t suffered any modification.
6 - Complying with the Machine/CE directive, this company:
6.1 - Manufactures the machines according to the required safety norms, namely about mobile parts
protection.
6.2 - Issues a conformity certificate, referring the norms and rules met.
6.3 - Issues the operator manual and the component catalogue of each machine.

NOTE: Each GALUCHO dealer is compelled to deliver the final user:

- The safety devices, fixed or mobile, belonging to each machine.
- The conformity certificate and the operator manual, with the component catalogue of each machine.

7 - We highly recommend the Reading of our booklet: “General Selling and Payment Conditions”.
8 - For any other information, please contact our commercial services.

4. Daily log book

The maintenance of the control registry is done by the owner of the machine, according to the European
Directive 2006/42/CE.
The registry control of the machine maintenance must log in information during the machine’s whole life.
The record is to be filled with the following elements:
Change of ownership;
- Replacement of engine, mechanism, structural elements, electric components, hydraulic components,
safety devices and important components.
- Relatively important malfunctioning.
- Periodic check-up.

IMPORTANT
If these registry sheets prove to be insufficient, more pages should be added
by the user, to cover the machine’s whole life and registry.
14
 Operation and maintenance
manual SECTION D

Model: ……………….……. Serial number: ……………………. ….

Date:........................ Work agenda: ……………

Periodical maintenance / Annual maintenance / Malfunction:

..............................................................................................................................................

Hours:...................................

Description:..............................................................................................................................
……………………….............................................................................................
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………

Replaced Materials / Parts:

Reference Quantity Description

Observations:.........................................................................................................................
………………………..........................................................................................
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………

Next maintenance scheduled to: …………………

Company signature and hallmark Client signature

15
 Operation and maintenance
manual SECTION D

Model: ……………….……. Serial number: ……………………. ….

Date:........................ Work agenda: ……………

Periodical maintenance / Annual maintenance / Malfunction:

..............................................................................................................................................

Hours:...................................

Description:..............................................................................................................................
……………………….............................................................................................
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………

Replaced Materials / Parts:

Reference Quantity Description

Observations:.........................................................................................................................
………………………..........................................................................................
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………

Next maintenance scheduled to: …………………

Company signature and hallmark Client signature

16
 Operation and maintenance
manual SECTION D

Model: ……………….……. Serial number: ……………………. ….

Date:........................ Work agenda: ……………

Periodical maintenance / Annual maintenance / Malfunction:

..............................................................................................................................................

Hours:...................................

Description:..............................................................................................................................
……………………….............................................................................................
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………

Replaced Materials / Parts:

Reference Quantity Description

Observations:.........................................................................................................................
………………………..........................................................................................
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………
…………………………………………………………………………………………

Next maintenance scheduled to: …………………

Company signature and hallmark Client signature

17
Operation and maintenance
manual ANNEX 1

18
 Operation and maintenance
manual ANNEX 2

COMPONENTS CATALOGUE
SPARE PARTS ORDERING:

Dear buyer, we warmly recommend that the wearing parts and components replacement takes place in a
timely Schedule, in order to prevent inconvenient machine dislocation (with unnecessary loss of time and
profit), will increase its value for money of our production and will extend the machines’ lasting life.
Always prefer to acquire genuine GALUCHO components as they:
- Are fully interchangeable.
- Ensure a correct adapting and fine functioning.
- Despite having, at times, a higher price of acquisition, tend to prove, in time, to be quite more
economical than any other.

To simplify and to speed up the spare parts and components providing, we recommend, in the user’s
best interest, to proceed as follows:

1. Refer the model, serial number and manufacture date included in each identification plate of every
machine.

2. Discriminate the quantities, codes, and parts names, according to the catalogue.
3. To avoid any mistake, it is fundamental that every order is confirmed in written form, even if made by
telephone.
4. To ease the order answering, all the orders must be done separately from any other mailing, and
include instructions about the destination and means of transportation to use. If the client does not
have a credit account on our company, he must add to the order the value corresponding to the
ordered material price.
5. If the order won’t have any reference concerning the means of transportation, the company will
choose the one it finds more suitable.
6. The parts may be received on our stores at S. João das Lampas or shipped by us at Sintra’s or
Lisbon’s railway stations.
7. Returning of equipment or parts of discontinued or currently modified models will not be accepted.

19