Operating Manual Tissue-Tek TEC 5 (GB)
Operating Manual Tissue-Tek TEC 5 (GB)
Operating Manual Tissue-Tek TEC 5 (GB)
rating
MODEL NUMBERS
pe
O nual
Ma
5100 (115 VAC, America)
5229 (230 VAC, Europe)
5232 (220-240 VAC, Asia)
5235 (115 VAC, Asia)
5238 (100 VAC, Asia)
IMPORTANT NOTICE
If this equipment is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
Manufactured for:
Sakura Finetek USA, Inc., Torrance, CA 90501 U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 135-0007, Japan
Sakura Finetek Europe B.V., 2804 AV Alphen aan den Rijn, NL
0001338-02 Rev.C
TABLE OF CONTENTS
Section Page
1 INTRODUCTION
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Operation: Warm Up and Ready Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
2 UNPACKING, SYSTEM DESCRIPTION
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Carton Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
System Description
Embedding Module (Front Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Embedding Module (Back Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Embedding Module (Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Cryo Module (Front Panel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Cryo Module (Back Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Audible Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
3 SET UP
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Attach Magnifying Lens Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Verify Proper Installation/System Functioning/Power On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Access Set Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Set Day and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Set Cryo Module Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Input Cryo Offset Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Change or View Set Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Add Paraffin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
Place Base Molds into Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
What Happens When Power Is Turned Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7
When To Set Power Switches On Front Panel To Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7
4 AUTOMATIC TIMER (OPTIONAL USE)
EMBEDDING MODULE
ON and OFF Times for Selected Days of the Week. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Setting the Automatic Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Checking the Status of the Automatic Timer (What Time is Set?). . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
5 EMBEDDING PROCEDURE
Embedding Procedure (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
iv Revised 07/12/11
INTRODUCTION Section 1
The Tissue-Tek® TEC™ 5 Tissue Q A large insulated work space (allows you to
Embedding Console System is used to manipulate more samples comfortably and effi-
ciently)
embed processed tissue in paraffin, form-
ing paraffin blocks ready for sectioning. Q Individual temperature control in six areas (hot
The System consists of: plate, paraffin chamber, left and right chambers,
Cryo Module, optional electric forceps)
Q Embedding Module
Q Up-front keypad and LCD display (for easy
Q Cryo Module access)
Q Tampers (1 large and 1 small) Q Two 3-hole forceps holders located on each side
of the paraffin dispenser (for right or left hand
Q Transfer Tray operations)
Q Plastic Scraper Q Menu-driven software simplifies setup of the
Automatic Timer (you specify the time you
Q Foot Pedal (sold separately, see Section 8)
require paraffin to be ready. The instrument cal-
culates the time it should automatically turn the
Q Magnifying Lens (sold separately, see Section 8)
heaters on)
Q Electric Forceps (sold separately, see Section 8)
Q Embedding and Cryo Modules work areas of
Q Base Molds (sold separately, see Section 8) the same height (so modules can be placed side
by side, in any order to facilitate your choice of
Q Tissue Cassettes (sold separately, see Section 8) “right-to-left” or “left-to-right” work flow)
Weight approx. 26 kgs (57 lbs) Weight approx. 22 kgs (48 lbs)
Power Required Model No. 5238: 100 VAC ±10% or less,
100 VAC ±10% or less, @ 2.0 amps 50/60 Hz
@ 9.0 amps 50/60 Hz
Model Nos. 5100, 5235: 115 VAC ±10% or less,
115 VAC ±10% or less, @ 2.0 amps 60 Hz
@ 9.0 amps 60 Hz
Model Nos. 5229, 5232: 220 – 240 VAC ±10% or
220 – 240 VAC ±10% or less, @ 2.0 amps 50 Hz
less, @ 9.0 amps 50 Hz
Chamber Capacity Paraffin Chamber:
approx. 4 liters (no chambers)
Left and Right Chambers:
approx. 1.5 liters
Temperature Range Paraffin Chamber, Right and Cooling Plate:
Available Left Chambers, Hot Plate: –10°C to 0°C
50°C – 75°C
Electric Forceps(optional):1 to 5
Factory Set Temperature Paraffin Chamber, Left and Cooling Plate:
Right Chambers, Hot Plate: – 5°C
62°C
Cold Spot: approx. 15°C at
25°C room temp. and
40% R.H.
Electric Forceps(optional): 3
Circuit Breaker/ON-OFF 15 amps
Switch
Memory Backup Long-life battery
Safety Standards Tested and listed by Intertek Testing Services (ITS)
Complies with: UL 3101-1, 1st ed., IEC 1010-1 and
CAN/CSA-C22.2 No. 1010.1-92
SYSTEM DESCRIPTION
Embedding Module
(FRONT PANEL) Forceps Warmer Holders – hold forceps; can
be set to any temperature at or between
Paraffin Chamber – holds up to four liters of 50°–75°C (122°–167°C) using the Hot Plate
molten paraffin; fine mesh filter at bottom of temperature settings; factory set at 62°C (149°F).
chamber catches debris; can be set to any tem-
perature at or between 50°–75°C (122°–167°F); Paraffin Dispenser – molten paraffin is dis-
factory set at 62°C (143.6°F). pensed here; press fingerplate to dispense paraf-
fin or use the optional foot pedal; turn knob
Power Switch – turns the power to the module “clockwise” to decrease flow or “counterclock-
ON or OFF; circuit breaker. wise” to increase flow. Optional foot pedal (not
shown) can be used instead of the fingerplate to
Control Panel – consists of an LCD display and dispense paraffin.
keypads (each component discussed in detail
later in this section). Work Light – increases visibility in hot plate
area making tissue positioning easier.
(Optional) Electric Forceps – (Connector
shown only) connects underneath the control (Optional) Magnifying Lens Assembly –
panel. Adjustable to 5 different temperature lev- increases visibility while positioning tissue.
els.
Transfer Tray – may be used to transfer
processed specimens to the Embedding Module
or may be half-filled with paraffin and then used
as a paraffin bath.
1. Remove the screw from the top of the 1. Connect the wire underneath the Embedding
paraffin dispenser. Module control panel.
If the LCD display appears dark (no characters Dial 1-800-725-8723 (U.S. Customers, only). If
visible), rotate the display adjustment wheel fully located outside the U.S., contact your nearest Tissue-
in both directions until the display characters are Tek instrument distributor.
easily read.
Cryo Module
To protect the compressor from damage, the com-
pressor will not restart for 3 to 5 minutes if power
is interrupted or turned off while the compressor is
ON. The fan will start immediately.
ON AND OFF TIMES FOR Days already programmed will be annoted by a “>”
SELECTED DAYS OF THE WEEK: symbol. The current day of the week will be high-
lighted. In the above example, the Automatic Timer
Q can be preset* will turn on and off the TEC 5 from Monday to
Q can vary daily (for up to 7 days) Friday but not during the weekends; the current day
Q is automatically reused from week to week is Tuesday.
Q can be overridden at any time using the
MAN/AUTO key Use the Arrow keys to select a day of the week.
Q can be easily cancelled Press the + key to add to the list of days where auto-
Q can be used to also turn the Cryo Module on and matic operation is performed. An asterisk will
off automatically appear, indicating that day has been selected. To
remove a day from the list, move the cursor to high-
*The System calculates an automatic “ ON” time from your preset
“ready” time. The calculation is based on normal room tempera- light it and press the – key.
ture conditions. “Ready” time may be delayed as much as 1 to 1½
hours, if room temperature approaches the low end of the operating
temperature specification. Add to the list all days that will be controlled by the
Automatic Timer. When done, press ENTER to save
the list into memory. Days can be set individually or
SETTING THE AUTOMATIC as a group. The display will then prompt you to
TIMER input the ON and OFF times.
Q Automatic Timer settings are stored in memory
The following example uses the 12 hour clock format:
and are not lost if a power failure occurs or when
the power switch on the front panel is set to OFF. <SET TIMER> INPUT ON AND OFF TIMES
Q To control the Cryo Module ON/OFF times the 10:00 AM [ON] – 5:00 PM [OFF]
Cryo Module Operation must be set as “TIMER
ON”. (See page 3.4, set Cryo Module Mode of Use the Arrow keys to move between the fields and
operations). use the + and – keys to set the desired times. When
finished, press the ENTER key to save the values
IMPORTANT--In the following instruc- into memory or press EXIT if you do not want to
save the changes.
tions: “ON” time refers to the time
you want the modules to be “ready to
use” and “OFF” time refers to the
time you want to turn them off.
Q both modules are ready to use (check temperature 7. Using forceps, place tissue(s) from cassette into
indicators, paraffin volume, base molds, paraffin base mold.
tray)
If tissues do not sink to bottom of mold, use
Q tissues have been processed and are in the paraffin tampers or forceps to lightly push tissue(s)
bath of the Embedding Module. down (into proper position) on the bottom of
base mold.
2. Using heated forceps, remove one cassette NOTE: Never allow paraffin to completely
from the paraffin bath and place on either solidify during this process.
right or left hot plate (depending on your
work flow direction). 9. Place one cassette over properly positioned tis-
sue(s) in base mold.
3. Remove cassette cover, if required.
Embedded tissue(s) adhere to cassette.
1-800-725-8723
(U.S. Customers, only)
Alarm (tone) sounds for Cryo Module has Turn Embedding Module power to OFF. Verify that
10 seconds or error malfunctioned or Cryo the Cryo Module is connected to the Embedding .
message appears on the Module power is OFF or Module. Turn the Cryo Module power ON. Turn the
Embedding Module is not connected to the Embedding Module power ON.
display Embedding Module If the error persists, press “SET” key. Highlight
menu item 6. ERROR LIST and press ENTER.
Record the error indication and press EXIT.
Contact Customer Support.
Cooling plate does not Power outage occurred Check to make sure:
function or compressor has Q the power cord is connected to a “live” outlet
malfunctioned. Q the connecting cable is securely attached to the
Q panel is ON
Cooling plate does not Cryo Module has Check to make sure:
reach set temperature malfunctioned. Q at least 76 mm (3 inches) of space exists between
Power indicator will not Power outage occurred Check to make sure:
illuminate or Cryo Module has Q power cord is securely plugged into a “live”
malfunctioned. Q power outlet.
Alarm (tone) sounds for Temperature is Press “SET” key. Highlight menu item
10 seconds; out-of-range by more “6. ERROR LIST” and press ENTER. Record
than 5°C (9°F) the error indication and press EXIT.
If more than one error code is shown, use the
arrow keys to move the cursor to highlight the next
error code number, and record the error indication.
EMBEDDING
MODULE ERROR
CONDITION CAUSE SOLUTION
Paraffin will not Paraffin may not be Q Check that the LCD display shows <READY>
dispense molten. Q Check the temperature of the room; adjust
temperature if necessary.
Q If using the automatic timer, check to verify
that the correct AM or PM “On” time is set.
Q If using the manual mode, wait at least 4*
hours after the module is turned ON for
paraffin to liquefy and reach set temperature.
Q Check the temperature of the paraffin
chamber. If the temperature is slightly below
the set temperature and decreases over a long
time period, the heater has failed. Contact
Customer Support.
Paraffin filter may If paraffin is molten and set temperature has been
need cleaning. reached, paraffin flow may be obstructed by a
clogged paraffin filter. Refer to Section 7 for
cleaning instructions.
illuminate has malfunctioned. Q module and plugged into a “live” power outlet.
LCD display is dark Display adjustment Rotate the display adjustment wheel fully in both
wheel misadjusted. directions until the display characters are easily
read.
Replenish Paraffin (Embedding Module) Clean Paraffin Bath, Paraffin Chamber and
Filter, Forceps Wells, Exterior Surfaces and
Remove Spilled Paraffin/Debris from Ventilation Panels, Waste Drawer, and
insulated workspace and hot plate area Chamber storing Base Molds; add clean
(Embedding Module) paraffin (Embedding Module)
Turn off compressor (press CRYO key on Clean Magnifying Lens Assembly (optional
Embedding Module Control Panel) purchase for Embedding Module)
Remove condensate from cooling plate (Cryo Clean exterior surfaces (Cryo Module)
Module)
DAILY MAINTENANCE
Embedding Module Cryo Module
REPLENISH PARAFFIN Turn off compressor (press CRYO key on
Embedding Module Control Panel).
WARNING: MOLTEN PARAFFIN MAY
CAUSE BURNS. DO NOT OVERFILL Allow cooling plate to reach ambient temperature.
PARAFFIN CONTAINER.
Remove condensate from cooling plate (use an
Q 2 parts dry paraffin = 1 part molten paraffin. absorbent cloth/towel).
CLEAN THE FOLLOWING (AND THEN Using a clean cloth, remove loose debris from
ADD CLEAN PARAFFIN WHERE the chamber used to store/heat base molds.
APPROPRIATE)
7. Using a xylene-dampened cloth, wipe exterior
Paraffin Chamber surfaces, ventilation panels and inside surfaces
Paraffin Filter of paraffin chamber, paraffin bath, base mold
Forceps Wells storage chamber and waste drawer.
Exterior Surfaces
Waste Drawer Wipe each forceps well with a xylene-dampened
Paraffin Bath (right or left chamber) cotton swab.
Chamber Storing/Heating Base Molds
WARNING: XYLENE IS FLAMMABLE. BE
WARNING: MOLTEN PARAFFIN MAY SURE THE MODULE IS COOL PRIOR TO
CAUSE BURNS. USING XYLENE.
13. Replace paraffin filter. Replace metal ring (place 2. Wipe assembly to remove paraffin and other debris.
on top of filter).
2. WARNING: XYLENE IS FLAMMABLE. BE
WARNING: RETURN XYLENE AND SURE THE MODULE IS COOL PRIOR TO
XYLENE-DAMPENED CLOTH TO SAFE USING XYLENE.
STORAGE PRIOR TO RESTORING
POWER TO THE MODULE. 2. CAUTION: Do not immerse assembly in
xylene or frame surrounding lens may soften
NOTE: To add paraffin, refer to “Adding Paraffin” in or disintegrate.
Section 3 of this manual.
3. Dry assembly using a soft, clean, dry cloth.
MINOR REPAIR
Replacing Light Bulbs
Tools Required:
None