THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI

FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

ELECTROTECHNICS, ELECTRONICS, AUTOMATIC CONTROL, INFORMATICS

COMPARISO BETWEE ZVS A D ZVS-ZCS BIDIRECTIO AL DC-DC

CO VERTER TOPOLOGIES

1
V.V.Subrahmanya Kumar Bhajana and 2S.Rama Reddy

1
Research Scholar,Bharth university,Chennai- 600073, India,
1
E-Mail1: [email protected]
2 Professor,Jerusalem college of engineering,Chennai-600073,India
2
E-Mail:[email protected]

Abstract: In this paper exhaustive comparative analysis has been done between a
conventional ZVS converter and the ZVS-ZCS bidirectional DC-DC converters. A
novel model of a bidirectional converter and its topology is introduced. The key
working principles, functionality, simulation results are discussed and subsequently
compared with the previous ZVS bidirectional converter system. With respect to
switching losses, stresses and efficiency parameters the ZVS-ZCS bidirectional DC-DC
converter is emphasized.

Keywords: ZVS, ZCS, DC-DC, PI, TDR

1. INTRODUCTION reduced switching losses as compared to

conventional ZVS bidirectional DC-DC converter.
In modern times, the vast usage of bidirectional DC- The ZCS topology removes the turn-off current tail
DC converters is improving the fuel cell economy, of the main switch. The ZCS operation is obtained by
automobile companies are developing alternative both forcing the primary current towards zero and
battery operated vehicles suited to different power delaying its raise, or by resetting the primary current
levels. A major change in the electrical system of the before the corresponding switch turned off. The ZVS
vehicles is gaining importance by varying from one and ZVS-ZCS bidirectional DC-DC converter
voltage level to another level, so as to meet the topologies have been simulated and operated for
increased electrical demands of cell vehicles and to rectification and inversion in both buck and boost
lower the current drawn from the battery and to modes. The operating modes of the converter are
implement additional safety and comfort features. described in the following section. The obtained
The ZVS and ZVS-ZCS bidirectional converter results show that the switching losses, stresses and
topologies should be efficient to improve the range of efficiency parameters for a ZVS-ZCS converter is
performance of the battery operated vehicles. The superior than that of a ZVS converter.
soft switching converters have the advantage of
lower switching losses and flexible (High or Low)
operating voltage.
2. REVIEW OF POWER STAGE DESCRIPTION
This paper presents a analytical comparison between AND OPERATION OF THE TWO TOPOLOGIES
conventional ZVS and a novel ZVS-ZCS
bidirectional DC-DC converter. These two converter 2.1 ZVS Bidirectional Converter Topology
topologies are based on a dual half-bridge without The ZVS bidirectional DC-DC converter topology is
auxiliary circuit (ZVS) and on the contrary a dual shown in Fig.1. The circuit consists of two half
half bridge with auxiliary circuit in primary side bridges with soft switching technique (ZVS). The
(ZVS-ZCS). The ZVS-ZCS model is having the equations for the four modes:-
advantages like low EMI, low switching stresses,

This paper was recommended for publication by Marian Gaiceanu

34
 THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI
FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

(1) ir = (v1+v4)θ / ω Ls + ir (0)

(2) ir = (v1-v3) (θ -φ1) / ω Ls + ir (φ1)
(3) ir = - (v2+v3) (θ -π) / ω Ls + ir (π)
(4) ir = - (v2+v4) (θ -π-φ) / ω Ls + ir (π+φ1)

2.2 5ovel ZVS-ZCS Converter Topology

In this converter shown in Fig.2 additional auxiliary
circuit is implemented with the previous ZVS
topology to get the desired ZVS-ZCS condition. In
ZVS-ZCS bidirectional DC-DC converter the
auxiliary circuit is composed of one resonant Fig.1. ZVS bidirectional DC-DC converter
inductor La ,one auxiliary switch Sa, and also diode
Da, so that the zero current switching (ZCS) in main
switches S1 & S2 can be obtained. Switch Sa is
turned on under zero current switching (ZCS)
condition.

When power flows from the low voltage side to high

voltage side, the circuit works in ZCS condition to
turned off and ZVS condition to turned on of main
switches S1, S2 in boost mode. In the other direction
of power flow, the circuit operates in ZVS condition
(buck mode). The transformer is used to provide
isolation and voltage matching. The leakage
inductance of the transformer is utilized as an
interface and energy transfer element between two
half-bridges. The two voltage source half-bridges
each generates a square wave voltage applied to the
primary and secondary of the transformer,
respectively. The equations for the six modes are:- Fig.2. ZVS-ZCS bidirectional DC-DC converter

(5) ir = (v1+v4)θ / ω Ls + ir (0)

3. DESCRIPTION OF OPERATING STAGES
(6) ir = (v1-v3) (θ -φ1) / ω Ls + ir (φ1)
(7) ir = 0
(8) ir = - (v2+v3) (θ -π) / ω Ls + ir (π) Fig.1 and Fig.2 illustrates the two converter
(9) ir = - (v2+v4) (θ -π-φ) / ω Ls + ir (π+φ1) topologies. Fig.3 the commutation waveforms in
(10) ir = 0 boost mode. ZCS is achieved by auxiliary circuit
used in one half-bridge, operating the two half-
The major draw back of this converter is TDR bridges with a phase shift. Fig.2 is the ZVS-ZCS
penalty because auxiliary circuit used in primary bidirectional dc-dc converter circuit. Fig.3 presents
side. The TDR of the [Fang Z, et al., 2004] ZVS the voltage and current waveforms of the transformer
bidirectional DC-DC converter is calculated as TDRP during one switching period. In fuel cell applications,
= 2Vdc. Iac. (2 devices) = 4 Po, where Po is the output when power flows from the low voltage side to high
power. The TDR of the ZVS-ZCS bidirectional DC- voltage side, the circuit works in boost mode to keep
DC converter [Bhajana, S 2009] is calculated as the high voltage at a desired high value before fuel
TDRP = 2Vdc. Iac. (3 devices) = 6 Po, Where Po is cell can generate power. In other direction of power
again the output power. The TDR has been increased flow, the circuit works in buck mode to absorb
for the ZVS-ZCS converter and the ZVS regenerated energy. Based on the idealized
bidirectional DC-DC converter is not same output waveforms in Fig.3, there are six operation modes in
power. The main advantage of the circuit Fig.1 is the one switching cycle, and the transformer current ir of
current stresses are reduced for the low voltage side each mode can be calculated as mentioned above
main switches S1 and S2. equations 5 to 10.

35
 THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI
FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

Second stage (φ1 to φ3): S1 is still turn on state.

During this stage C1, C4 are charged, energy stored in
C2, C3 are transferred to the load. When ir reaches at
φ3, Sa is gated to turn off S1. This stage finishes when
S1 is turned off.

Fig.3. Transformer voltage and current waveforms in

Boost mode

The current initial conditions can be solved using the

boundary conditions of
(11) ir(0) = ir(π)=0
(12) ir(φ1) = -ir(π+φ1)
The output power can be regulated by phase shift
angle ø1, duty cycle and switching frequency ω. If Fig.4(b). Second stage
duty cycle assumed to 50% then the output power
equation can be simplified as
Third stage (φ3 to π ): at this stage Sa is turn on,
2 remaining switches are in off state. During this stage
(13) Po= x 0 / Ts = Vdc / ωLs [(π –ø3) ø1/ π)]
energy stored in C1,C4 are transferred to the load. C3,
Because of the asymmetry property of dual half-
C2 are in charged.
bridges, the operation principles of boost mode and
buck mode are not the same, polarity of the phase
shift angle is also different.

3.1. Principle of operation

3.1.1 Boost mode

The interval of Fig.3 describes the various stages of
operation during one switching period in boost mode.
The converter operation is repetitive in the switching
cycle. One complete cycle is divided into six steps.
To aid in understanding each step, a set of
corresponding annotated circuit diagrams is given in
Fig. 4(a,b,c,d,e,f) with a brief description. Fig.4(c). Third stage
First stage (0 toφ1): switch S1 starts to conduct. Due Fourth stage (π toφ4): when S2 is turned on, C2 & C3
to the resonant capacitor Cr1 , the voltage across S1 is are charged, C3 & C4 discharged. This stage finishes
becomes zero. During this stage C1, C4 are charged, when Sa gated to turn-on.
C2, C3 are in discharged.

Fig.4(d). Fourth stage

Fig.4(a). First stage

36
 THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI
FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

(16) ir = - (v3+v2) (θ -π) / ω Ls + ir (π)

Fifth stage (2π to φ3): At this stage S2 is still in turn (17) ir = - (v4+v2) (θ -π-φ) / ω Ls + ir (π+φ1)
on state. During this stage C2, C3 are charged, energy
stored in C1, C4 are transferred to the load. When ir We shall now demonstrate the comparison between
reaches at φ3, Sa is turned on to turn-off the S2. This ZVS and ZVS-ZCS bidirectional DC-DC converter
stage finishes when S2 is turned off. to show the switching losses performance through
simulation in next section. The system parameters
chosen are listed in Table 1. The simulation results
are shown in Table 2 and Table 3 for boost mode of
operation.

4. COMPARISION OF THE TOPOLOGIES

A comparative simulation study of DC-DC
converters based on two soft switching schemes was
conducted. The circuit and parasitic parameters, and
switching losses of diodes were not considered in the
simulation study.

The simulation conditions were as following.

• Rated output power : PO = 75W
• Input voltage: Vin = 24V
Fig.4(e). Fifth stage • Output voltage: VO = 80V
• Switching frequency: fs = 20kHz
Sixth stage (φ3 to 3π): at this stage Sa is turn on, • Maximum duty cycle: Dmax = 0.5
remaining switches S1&S2 are in off state. During this • Transformer turns ratio: N1:N2 = 1:2
stage energy stored in C2, C3 are transferred to the
load. C1, C4 are in charged. It was assumed that the parallel diodes have the same
conduction characteristics as their switches do. Table
1 shows the parameters in the resonant element for
the simulation. These values are considered during
the simulation.

Table 1 Parameters of resonant element

Table 2 and Table 3 give the simulation results

obtained for a boost mode.

Ldc( µH) La( µH)

ZVS 5 X
Fig.4(f). Sixth stage
ZVS-ZCS 5 4.96
3.1.2 Buck mode:
In Table 2 it is noted that each soft switching
Because of the auxiliary circuit in one half-bridge the technique can reduce switching loss at the cost of
two sides are asymmetrical; the operation principles increasing the conduction loss. The turn-off loss in
in buck mode are similar to those in boost mode ZVS has been increased in main switches S1and
except equations 3 & 6. Due to the reversed power- S2.The ZVS-ZCS can remarkably decrease turn-off
flow direction, the phase of the VS2 is leading than loss for the main switches S1 and S2 in boost mode
VP1. The inductor current LS is reversed. The buck due to auxiliary switch Sa ,which is a major part of its
mode only operates under ZVS condition. This mode total switching loss. Across each element the values
of operation can be divided into four steps. In this of voltage and current are measured and the
mode the switches in S3 &S4 are turned on and turned switching loss is calculated thereafter.
off at zero voltage due to the resonant capacitors Cr3, Energy loss in the transistor is Wd. VA, IA are the
Cr4. The equations for the modes of buck are:- respective voltage and current in the switches.

(14) ir = (v3+v2)θ / ω Ls + ir (0)

(15) ir = (v3-v1) (θ -φ1) / ω Ls + ir (φ1) (18)

37
 THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI
FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

Table 2 Switching Stress comparison

VRMS VRMS VRMS VRMS I RMS I RMS I RMS I RMS

S1 S2 D3 Sa S1 S2 D4 Sa
ZVS 19.06 19.11 37.46 X 6.24 15.92 37.34 X

ZVS-ZCS 10.62 11.44 36.04 30.73 1.64 82.94 36.84 0.1667

Table 3 Loss and Efficiency comparison

ON OFF ON OFF Switching Loss Switching Loss Total Loss Efficiency

S1 S1 S2 S2 S1 S2

ZVS 0.8 24.44 0.88 25.5 118.9 304.23 423.13 38%

ZVS-ZCS 0 27.5 0 27.5 17.50 3.63 51.13 52%

Switching an auxiliary switch in primary side i.e.

Therefore switching loss Ps = WD fs Where fs = ZCS condition. Consequently, advantages of the
Switching frequency = 1/Ts. Ts = switching ZVS-ZCS with full load range, current stresses are
transition starting ,T0 = switching transition ending. reduced, and efficiency is high. The major
drawback of this converter is increased cost due to
In Table 3 it can be seen that ZVS-ZCS scheme the auxiliary circuit components which are not
will cause smallest current and voltage stresses in present in the ZVS converter. But superior
the one of the half bridge. The ZVS gives largest performance of ZVS-ZCS [Bhajana, S 2009]
voltage stress on the one of the half bridge. The converter is achieved in terms of reduced switching
peak current in the D3 and D4 will be significantly loss and stress, better efficiency as compared to
increased also. ZVS-ZCS scheme will relieve the only ZVS converter. [Fang Z, et al., 2004] These
main switch S1 current stresses from 6.24A in ZVS converters are used for medium power applications
to 1.648A. ZVS-ZCS gives the less voltage stress like fuel cell and battery, with high power density.
and losses are reduced on the one half bridge than Excellent dynamic performance is obtained because
ZVS does by about 12 to 15 %. the auxiliary circuit used in one of half bridge.

6. REFERENCES
5. CONCLUSION

A comparative analysis of conventional ZVS Fang Z.Peng,Hui Li,Gui-Jia,Jack S.Lawler (2004).

converter and a novel ZVS-ZCS bi-directional DC- A new ZVS bidirectional dcdc converters for
DC converter has been presented in this paper. The fuel cell and battery application. In: IEEE
operation and simulation results were illustrated. Transactions on Power Electronics, Vol.
Simulation results for the 80W and 20 kHz 19, o. 1,pp 54-65.
switching frequency model are shown to verify the Fang Z.Peng,Hui Li (2004). Modeling of a new
operation principle. It is shown that ZVS-ZCS in ZVS bidirectional dc-dc converter, In: IEEE
one direction of power flow is achieved in boost Transactions on Power Electronics, Vol. 40,
mode with no switching losses involved and other o. 1, Jan 2004, pp 272-283
direction of power flow involves ZVS with no F.Carichhi, F.Crescimbini, F.G.Capponi, and
switching losses. Due to the simultaneous boost L.Solero (1998). Study of bidirectional buck-
conversion and inversion provided by the low boost converter topologies for pplication in
voltage side half bridge, current stresses on the electrical vehicle motor drives. In: Proceedings
switching devices and transformer are reduced by of IEEE Applied Power Electronics Specialists
Conf. Expo, pp. 287-293

38
 THE ANNALS OF “DUNAREA DE JOS” UNIVERSITY OF GALATI
FASCICLE III, 2010, Vol.33, No.1, ISSN 1221-454X

V.V.SUBRAHMANYA
KUMAR BHAJANA
H.L.Chan, K.Cheng, and D.Sutanto, (2000). An received his B.E. degree in
extended load range ZCS-ZVS bidirectional Electronics and
phase shift dc-dc converter. In: Proceedings of Communication
8th International conference Power Engineering from
Electronics Variable speed drives, pp 74-79. Sapthagiri College of
H.Chung et al. (2004). A ZCS bidirectional flyback Engineering, Dharmapuri,
dc-dc converter. IEEE Transactions on Power Tamilnadu, India
Electronics, Vol. 19, o. 6, pp 1426-1434. (University Of Madras), in
Josep M. Guerrero, (2007) Uninterruptible power 2000 and there after, he did
supply systems provide protection, In: IEEE his M.E degree in Power Electronics and Drives
Industrial Electronics Magazine, pp 28-38 from the P.S.N.A College of engineering and
L.C.Freitas, D. F. Cruz, and V.J. Farias, (1993). A Technology, Dindigul, Tamilnadu, India under
novel ZCS-ZVS PWM dc-dc converter for Anna University, Chennai in the year 2005.He is
high switching frequency: analysis,simulation presently a research scholar at Bharath University
and experimental results. In: Proceedings of Chennai, India. His key area of interest is Power
.IEEE APEC ,San Diego, pp 693-699 Electronics engineering, which includes soft
Manu Jain, M.Daniele, and Praveen K.Jain, (2000). switching DC - DC converters and their
A bidirectional dc-dc converter topology for applications.
low power application. In: IEEE Transaction
on Power Electronics.,Vol. 15, o.4,pp 595-
606 S.RAMA REDDY is
O.García, et al., (2005) Bi-Directional DC-DC professor of electrical
Converter For Hybrid Vehicles. In: department, Jerusalem
proceedings of IEEE PES,C pp 1881-1886 engineering college, Chennai,
R.Mendes Finzi Neto,F.Lessa Tofoli, and Luis Tamilnadu, India. He
carlos de Freitas (2005). A High power-factor obtained his L.E.E. from
half-bridge doubler boost converter without S.M.V.M polytechnic,
commutation losses. In: IEEE Transaction on Tanuku.
Power Electronics, Vol. 52, o. 5, pp 1278- Tanuku, A.P, A.M.I.E. in
1285. electrical engineering from
V.V.Subrahmanyakumar Bhajana, S.Rama Reddy, institution of engineers (India), and M.E. in Power
(2009). A novel ZVS-ZCS bidirectional DC- Systems from Anna University. He has published
DC converter for fuel cell and battery over 20 technical papers in national and
application. In: proceedings of IEEE PEDS, international conference proceedings/journals. He
pp 12-17. has secured A.M.I.E. institution gold medal for
Y.S.Lee,Y.Y.Chiu (2005). Zero current switching obtaining highest marks. He has secured AIMO
switched capacitor bidirectional DC–DC best project award and Vijaya Ratna Award. He has
converter. In: IEE Proc.-Electr. Power Appl., worked in Tata Consulting Engineers, Bangalore
Vol. 152, No. 6 pp 1525-1530. and Anna University, Chennai. He has teaching
Zhe Zhang1, et al., (2009). Analysis and Design of experience of 12 years. His research interest is in
Bi-directional DC-DC Converter in Extended the areas of resonant converters, VLSI, and solid
Run Time DC UPS System Based on Fuel Cell state drives. He is life member of institution of
and Supercapacitor. In: proceedings of IEEE engineers (India), Indian society for technical
PESC, pp 714-719 education, system society of India and society of
power engineers. He is a fellow of institution of
Electronics and Telecommunication engineers
(India). He has published text books on power
electronics and solid state circuits.

39