Manual No.

I80E-EN2-01

J1000

Manual No. I80E-EN2-01

Compact General Purpose Inverter
Model: JZA
200 V Class Three-Phase Input 0.1 to 0.4 kW
200 V Class Single-Phase Input 0.1 to 1.5 kW
400 V Class Three-Phase Input 0.2 to 4.0 kW

OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands.

QUICK START GUIDE

J1000
Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu

Austria France Netherlands Spain

Tel: +43 (0) 2236 377 800 Tel: +33 (0) 1 56 63 70 00 Tel: +31 (0) 23 568 11 00 Tel: +34 913 777 900
www.industrial.omron.at www.industrial.omron.fr www.industrial.omron.nl www.industrial.omron.es

Belgium Germany Norway Sweden

Tel: +32 (0) 2 466 24 80 Tel: +49 (0) 2173 680 00 Tel: +47 (0) 22 65 75 00 Tel: +46 (0) 8 632 35 00
www.industrial.omron.be www.industrial.omron.de www.industrial.omron.no www.industrial.omron.se

Czech Republic Hungary Poland Switzerland

Tel: +420 234 602 602 Tel: +36 (0) 1 399 30 50 Tel: +48 (0) 22 645 78 60 Tel: +41 (0) 41 748 13 13
www.industrial.omron.cz www.industrial.omron.hu www.industrial.omron.com.pl www.industrial.omron.ch

Denmark Italy Portugal Turkey

Tel: +45 43 44 00 11 Tel: +39 02 32 681 Tel: +351 21 942 94 00 Tel: +90 (0) 216 474 00 40
www.industrial.omron.dk www.industrial.omron.it www.industrial.omron.pt www.industrial.omron.com.tr

Finland Middle East & Africa Russia United Kingdom

Tel: +358 (0) 207 464 200 Tel: +31 (0) 23 568 11 00 Tel: +7 495 648 94 50 Tel: +44 (0) 870 752 08 61
www.industrial.omron.fi www.industrial.omron.eu www.industrial.omron.ru www.industrial.omron.co.uk

Quick Start Guide

Note: Specifications subject to change without notice.

Manual No. I80E-EN2-01
 Compact V/f Control AC Drive
J1000
Quick Start Guide
Type: JZA
Models: 200 V Class, Three-Phase Input: 0.1 to 4.0 kW
200 V Class, Single-Phase Input: 0.1 to 1.5 kW
400 V Class, Three-Phase Input: 0.2 to 4.0 kW

Manual No. I80E-EN

YE Ref. No TOEP C710606 28A
 ENGLISH
J1000
Quick Start Guide
ENGLISH
1 Safety Instructions and General Warnings . . . . . . . . . . 4
2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

I80E-EN J1000 Quick Start Guide 3

1 Safety Instructions and General Warnings

1 Safety Instructions and General Warnings

Omron Yaskawa Motion Control B.V. (OYMC) supplies component parts for use in a wide
variety of industrial applications. The selection and application of OYMC products remain
the responsibility of the equipment designer or end user. OYMC accepts no responsibility
for the way its products are incorporated into the final system design. Under no circum-
stances should any OYMC product be incorporated into any product or design as the exclu-
sive or sole safety control. Without exception, all controls should be designed to detect faults
dynamically and fail safely under all circumstances. All products designed to incorporate a
component part manufactured by OYMC must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings pro-
vided by OYMC must be promptly provided to the end user. OYMC offers an express war-
ranty only as to the quality of its products in conforming to standards and specifications
published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. OYMC assumes no liability for any personal injury, property damage, losses, or
claims arising from misapplication of its products.

‹ General Warnings
WARNING
• Read and understand this manual before installing, operating or servicing this drive.
• All warnings, cautions, and instructions must be followed.
• All work must be performed by qualified personnel.
• The drive must be installed according to this manual and local codes.
• Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.

The following conventions are used to indicate Safety messages in this manual:

DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

4 I80E-EN J1000 Quick Start Guide

 1 Safety Instructions and General Warnings

ENGLISH
NOTICE
Indicates a property damage message.

‹ Safety Warnings
WARNING
Electrical Shock Hazard
• Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
OYMC is not responsible for any modification of the product made by the user. This product
must not be modified.
• Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor
case.

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious
injury.

I80E-EN J1000 Quick Start Guide 5

1 Safety Instructions and General Warnings

WARNING
Sudden Movement Hazard
• System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor, and machine area before applying power. Secure
covers, couplings, shaft keys, and machine loads before applying power to the drive.
Fire Hazard
• Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/
L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).
Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
• Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.

CAUTION
Crush Hazard
• Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
Burn Hazard
• Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.

6 I80E-EN J1000 Quick Start Guide

 1 Safety Instructions and General Warnings

ENGLISH
NOTICE
Equipment Hazard
• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
• Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical
Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must
not be modified.

• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.
Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or

overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.

I80E-EN J1000 Quick Start Guide 7

1 Safety Instructions and General Warnings

‹ Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1: 2007, and it fully
complies with the Low Voltage Directive. The following conditions must be met to maintain
compliance when combining this drive with other devices:
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3
in accordance with IEC664.
Ground the neutral point of the main power supply for 400 V Class drives.

‹ Precautions for UL/cUL Standards Compliance

This drive is tested in accordance with UL standard UL508C and complies with UL require-
ments. The following conditions must be met to maintain compliance when using this drive
in combination with other equipment:
Do not install the drive to an area greater than pollution severity 2 (UL standard).
Use UL-listed copper wires (rated at 75°C) and closed-loop connectors or CSA-certified
ring connectors. For details refer to the instruction manual.
Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local
codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit termi-
nal. For details refer to the instruction manual.
This drive has undergone the UL short-circuit test, which certifies that during a short circuit
in the power supply the current flow will not rise above 30,000 amps maximum at 240 V for
200 V class drives and 480 V for 400 V class drives.
The drive internal motor overload protection is UL listed and in accordance with the NEC
and CEC. The setup can be done using the parameters L1-01/02. For details refer to the tech-
nical manual.

8 I80E-EN J1000 Quick Start Guide

 2 Mechanical Installation

ENGLISH
2 Mechanical Installation
‹ Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-
plier.
• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.

‹ Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment Conditions
Installation Area Indoors
-10 °C to +50 °C
When using an enclosure panel, install a cooling fan or air conditioner in the
Ambient Temperature area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or less
Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.

I80E-EN J1000 Quick Start Guide 9

2 Mechanical Installation

‹ Installation Orientation and Spacing

Always install the drive in an upright position. 30mm 30mm
100mm Air
Leave space around the unit for proper cooling
as shown in the figure on the right.
Note: Several units can be installed closer
together than shown in the figure by
using “Side-by-Side” mounting. For
details please refer to the instruction
manual.
100mm Air

‹ Dimensions
Model Dimensions (mm) Weight
JZA† W H D W1 H1 H2 D1 D2 d (kg)
W1
B0P1 68 128 76 56 118 5 6.5 67.5 M4 0.6
d
B0P2 68 128 76 56 118 5 6.5 67.5 M4 0.6
B0P4 68 128 118 56 118 5 38.5 109.5 M4 1.0
B0P7 108 128 137.5 96 118 5 58 129 M4 1.7
H1
H

B1P5 108 128 154 96 118 5 58 145.5 M4 1.8

20P1 68 128 76 56 118 5 6.5 67.5 M4 0.6
20P2 68 128 76 56 118 5 6.5 67.5 M4 0.6
H2

W
D2 20P4 68 128 108 56 118 5 38.5 99.5 M4 0.9
W1 20P7 68 128 128 56 118 5 58.5 119.5 M4 1.1
21P5 108 128 129 96 118 5 58 120.5 M4 1.7
22P2 108 128 137.5 96 118 5 58 129 M4 1.7
24P0 140 128 143 128 118 5 65 134.5 M4 2.4
40P2 108 128 81 96 118 5 10 72.5 M4 1.0
D1
D 40P4 108 128 99 96 118 5 28 90.5 M4 1.2
40P7 108 128 137.5 96 118 5 58 129 M4 1.7
41P5 108 128 154 96 118 5 58 145.5 M4 1.7
42P2 108 128 154 96 118 5 58 145.5 M4 1.7
43P0 108 128 154 96 118 5 58 145.5 M4 1.7
44P0 140 128 143 128 118 5 65 134.5 M4 2.4

10 I80E-EN J1000 Quick Start Guide

 3 Electrical Installation

ENGLISH
3 Electrical Installation
The figure below shows the main and control circuit wiring.

Terminals marked -,+1,+2,B1,B2 are for

connecting an option. Do not wire AC
power lines to these terminals.
DC reactor Thermal Braking
For 1-phase (option) relay resistor
power supply use (option)
Link
R/L1 and S/L2
+2 +1 - B1 B2
Fuses U
L1 R/L1 U/T1
Power V
Supply
L2 Filter S/L2 J1000 V/T2 M
T/L3 W
L3 W/T3
Main
Switch Forward/Stop S1
Shielded
Cable
Reverse/Stop S2
Ground
External Fault S3

Fault Reset S4
Option unit
connector
Multi-speed 1 S5
DIP switch S1
I V
+24 V 8 mA

Multi-function
digital inputs MA Multi-function relay output
(default setting) MB Fault 250 Vac / 30 Vdc (10 mA to 1A)
+24 V (default setting)
MC
SINK
DIP
switch S3 SOURCE
SC

Shielded ground
terminal

+V Analog input power supply

2 kΩ +10.5 Vdc, max. 20 mA
A1 Analog input
0 to 10 V (20 kΩ) or AM
0/4 to 20 mA (250 kΩ) Analog output Monitor output
0 to +10 Vdc (2mA) (default setting)
AC AC (Output frequency)

Analog input

Symbols:
Use twisted pair cables Indicates a main circuit terminal

Use shielded twisted pair cables Indicates a control circuit terminal.

I80E-EN J1000 Quick Start Guide 11

3 Electrical Installation

‹ Wiring Specification

„ Main Circuit
Use the fuses and line filters listed up in the table below when wiring the main circuit. Make
sure not to exceed the given tightening torque values.
EMC Filter Type Recom. Main Circuit Terminal Sizes
Model Main Fuse
Motor cable R/L1,S/L2,T/L3, U/T1,
JZA† Schaffner (Ferraz) [mm²] V/T2,W/T3, - , +1, +2 B1, B2 GND
B0P1 A6T15 2.5 M3.5 M3.5 M3.5
B0P2 A1000-FIV1010-SE A6T20 2.5 M3.5 M3.5 M3.5
B0P4 A6T20 2.5 M3.5 M3.5 M3.5
B0P7 A6T40 2.5 M4 M4 M4
A1000-FIV1020-SE
B1P5 A6T40 4 M4 M4 M4
20P1 A6T10 2.5 M3.5 M3.5 M3.5
20P2 A6T10 2.5 M3.5 M3.5 M3.5
A1000-FIV2010-SE
20P4 A6T15 2.5 M3.5 M3.5 M3.5
20P7 A6T20 2.5 M3.5 M3.5 M3.5
21P5 A6T25 2.5 M4 M4 M4
A1000-FIV2020-SE
22P2 A6T30 4 M4 M4 M4
24P0 A1000-FIV2030-SE A6T40 6 M4 M4 M4
40P2 A6T10 2.5 M4 M4 M4
40P4 A1000-FIV3005-SE A6T10 2.5 M4 M4 M4
40P7 A6T20 2.5 M4 M4 M4
41P5 A6T25 2.5 M4 M4 M4
42P2 A1000-FIV3010-SE A6T25 2.5 M4 M4 M4
43P0 A6T25 2.5 M4 M4 M4
44P0 A1000-FIV3020-SE A6T30 2.5 M4 M4 M4
Tightening Torque Values
Tighten the main circuit terminals using the torque values provided by the table below.
Terminal Size M3.5 M4
Tightening Torque [Nm] 0.8 to 1.0 1.2 to 1.5

„ Control Circuit
Use wires within the specification listed below. For safe wiring use solid wires or flexible
wires with ferrules. The stripping length or ferrule length should be 6 mm.
Bare Wire Terminal Ferrule-Type Terminal
Tightening
Terminal Screw Size Torque N·m Applicable wire Recomm. Applicable wire Recomm.
size mm2 mm2 size mm2 mm2
MA, MB, MC M3 0.5 to 0.6 0.25 to 1.5 0.75 0.25 to 1.0 0.5
S1-S5, SC, +V, A1,
M2 0.22 to 0.25 0.25 to 1.0 0.75 0.25 to 0.5 0.5
AC, AM

12 I80E-EN J1000 Quick Start Guide

 3 Electrical Installation

ENGLISH
‹ EMC Filter Installation
This drive has been tested in accordance with European standards EN61800-3:2004. In order
to comply to the EMC standards, wire the main circuit as described below.
1. Install an appropriate EMC noise filter to the input side.See the list above or refer to the
instruction manual for details.
2. Place the drive and EMC noise filter in the same enclosure.
3. Use braided shield cable for the drive and motor wiring.
4. Remove any paint or dirt from ground connections for minimal ground impedance.
5. Install an AC reactor at drives smaller than 1 kW for compliance with the
EN61000-3-2. Refer to the instruction manual or contact your supplier for details.
N
L1 L2
PE L3 L1 PE
Cable clamp Cable clamp

Panel or mounting wall Panel or mounting wall

Metal plate Metal plate
Grounding Surface Grounding Surface
(remove any paint) (remove any paint)

E E
N L1

L3 L2 L1

EMC EMC
Filter Drive Drive
Filter

Grounding Grounding
Surface Surface
(remove any (remove any
paint) paint)
Wiring distance as Wiring distance as
short as possible short as possible

Cable shield Braid shielded motor Braid shielded motor

Cable shield
grounding clamp cable grounding clamp cable
Ground shield at
Ground shield at
motor side
motor side
M M
EMC Standards Compliant Wiring of Single- and Three Phase Units

‹ Main and Control Circuit Wiring

„ Wiring the Main Circuit Input

Consider the following precautions for the main circuit input.

I80E-EN J1000 Quick Start Guide 13

3 Electrical Installation

• Use only circuit breakers that have been designed specifically for drives.
• If using a ground fault circuit breaker, make sure that it can detect both DC and high fre-
quency current.
• If using an input switch is used, make sure that the switch does not operate not more than
once every 30 minutes.
• Use a DC reactor or AC reactor on the input side of the drive:
• To suppress harmonic current.
• To improve the power factor on the power supply side.
• When using an advancing capacitor switch.
• With a large capacity power supply transistor (over 600 kVA).

„ Wiring the Main Circuit Output

Consider the following precautions for the output circuit wiring.
• Do not connect any other load than a 3 phase motor to the drives output.
• Never connect a power source to the drives output.
• Never short or ground the output terminals.
• Do not use phase correction capacitors.
• If using a contactor between the drive and motor, it should never be operated when the
drive is outputting a voltage. Operating while there is voltage output can cause large peak
currents, thus tripping the over current detection or damage the drive.

„ Ground Connection
Take the following precautions when grounding the drive.
• Never share the ground wire with other devices such as welding machines, etc.
• Always use a ground wire, that complies with electrical equipment technical standards.
Keep ground wires as short as possible. Leakage current is caused by the drive. Therefore,
if the distance between the ground electrode and the ground terminal is too long, potential
on the ground terminal of the drive will become unstable.
• When using more than one drive, do not to loop the ground wire.

„ Control Circuit Wiring Precautions

Consider the following precautions for wiring the control circuits.
• Separate control circuit wiring from main circuit wiring and other high-power lines.
• Separate wiring for control circuit terminals MA, MB, MC (contact output) from wiring
to other control circuit terminals.
• For external control power supply use a UL Listed Class 2 power supply.
• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating
faults.
• Ground the cable shields with the maximum contact area of the shield and ground.
• Cable shields should be grounded on both cable ends.

14 I80E-EN J1000 Quick Start Guide

 3 Electrical Installation

ENGLISH
„ Main Circuit Terminals
Terminal Type Function
Connects line power to the drive.
Main circuit power sup-
R/L1, S/L2, T/L3 Drives with single-phase 200 V input power use terminals R/L1
ply input
and S/L2 only (T/L3 is not used).
U/T1, V/T2, W/T3 Drive output Connects to the motor.
B1, B2 Braking resistor For connecting a braking resistor.
+1, +2 DC reactor connection Linked at shipment. Remove the link to install a DC choke.
+1, – DC power supply input For connecting a DC power supply.
For 200 V class: Ground with 100 Ω or less
Ground Terminal
(2 terminals) For 400 V class: Ground with 10 Ω or less

„ Control Circuit Terminals

The figure below shows the control circuit terminal arrangement.

MA MB MC
S1 S2 S3 S4 S5 SC A1 +V AC AM AC

Use a straght-edge screwdriver

with a blade width of max 2.5 mm
and a thickness of max 0.6 mm to
release the terminals

There are two DIP switches, S1 and S3, located on the control board
SW1 Switches analog input A1 between voltage and current input
Used to select sourcing (PNP)/sinking (NPN, default) mode for the digital inputs (PNP requires
SW3
external 24 Vdc power supply)

„ Control Circuit Terminal Functions

Type No. Terminal Name (Signal) Function (Signal Level), Default Setting
Photocoupler inputs, 24 Vdc, 8 mA
Multi- S1
Note: Drive preset to sinking mode (NPN). When using
Function to Multi-function digital input 1 to 5
source mode, set DIP switch S3 to “SOURCE” and use an
Digital S5
external 24 Vdc (±10%) power supply.
Inputs
SC Multi-function input common Sequence common
0 to +10 Vdc (20 kΩ) resolution 1/1000
A1 Analog input
Analog 0/4 to 20 mA (250 Ω) resolution: 1/500
Input +V Analog input power supply +10.5 V (max allowable current 20 mA)
AC Frequency reference common 0V
Multi- MA N.O. (fault)
Digital relay output
Function MB N.C. output (fault) 30 Vdc, 10 mA to 1 A
Relay
MC Digital output common 250 Vac, 10 mA to 1 A
Output
Monitor AM Analog monitor output 0 to 10 Vdc (2 mA or less), Resolution: 1/256 (8 bit)
Output AC Monitor common 0V

I80E-EN J1000 Quick Start Guide 15

4 Keypad Operation

4 Keypad Operation
‹ LED Operator and Keys
The LED operator is used to program the drive, to start/
stop it, and to display fault information. The LEDs indi-
cate the drive status.

STOP

„ Keys and Functions

Display Name Function
Data Display Area Displays the frequency reference, parameter number, etc.

ESC Key Returns to the previous menu.

Moves the cursor to the right.
RESET Key
Resets a fault.
Starts the drive in the LOCAL mode. The Run LED
• is on, when the drive is operating the motor.
RUN RUN Key • flashes during deceleration to stop or when the frequency reference is 0.
• flashes quickly the drive is disabled by a DI, the drive was stopped using a fast
stop DI or a run command was active during power up.
Up Arrow Key Scrolls up to select parameter numbers, setting values, etc.

Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.

STOP STOP Key Stops the drive.

ENTER Key Selects modes, parameters and is used to store settings.

Switches drive control between the operator (LOCAL) and the control circuit
LO/RE Selection
terminals (REMOTE). The LED is on when the drive is in the LOCAL mode
Key
(operation from keypad).
Flashing: The drive is in an alarm state.
ALM ALM LED Light
On: The drive is in a fault state and the output is stopped.
On: The motor rotation direction is reverse.
REV REV LED Light
Off: The motor rotation direction is forward.
On: The drive is ready to operate the motor.
DRV DRV LED Light
Off: The drive is in the Verify, Setup, Parameter Setting mode.
On: The output frequency is displayed on the data screen.
FOUT FOUT LED Light
Off: Anything else than the output frequency is displayed on the data screen.

16 I80E-EN J1000 Quick Start Guide

 4 Keypad Operation

ENGLISH
‹ Menu Structure and Modes
The following illustration explains the operator keypad menu structure.

Key operation description

:
Turn the power on (DRV flashes)
A Run command will start the motor.

Forward Selection Reverse Selection<1>

:
DRV LED is on.

:
Output Frequency

Output Current

Output Voltage

XX The Monitor Displays are used to

Monitor Display read out drive data like terminal
status, output frequency, fault
XX information etc.

XX XX XX
The Verify Menu lists up all
Verify Menu
parameters which are unequal to
The motor can not be started.

XX XX XX the default setting.

DRV LED is off.

XX The Setup Mode can be used to

Setup Mode set up a minimum list of
parameters necessary to run the
XX application.

XX
Parameter Setting Mode In the Parameter Setting Mode all
drive parameters can be set up.
XX

<1> Switching to reverse:

The LED is lit when

LOCAL is selected

I80E-EN J1000 Quick Start Guide 17

5 Start Up

5 Start Up
‹ Drive Setup Procedure
The illustration below shows the basic setup procedure. Each step is explained more detailed
on the following pages.

START

Intstall and wire the drive as explained.

Turn the power on.

Initialize the drive if necessary using parameter A1-01.

Set/check the basic parameters:

* b1-01, b1-02 for frequency reference and RUN command source
* H1-, H2-, H3-, H4-, to configure the I/Os
* Frequency reference values
* C1-, C2- for Acceleration/Deceleration times and S-curves
* E1-, E2- V/f pattern and motor data

Run the motor without load, check the operation and verify, if the
upper controller (e.g. PLC,...) commands to the drive work as
desired.

Connect the load, run the motor and check the operation

Fine tune and set application parameters if necessary.

Final check the operation and verify the settings.

Drive is ready to run the application

18 I80E-EN J1000 Quick Start Guide

 5 Start Up

ENGLISH
‹ Power On
Before turning on the power supply,
• Make sure all wires are connected properly.
• Make sure no screws, loose wire ends or tools are left in the drive.
• After turning the power on, the drive mode display should appear and no fault or alarm
should be displayed.

‹ Reference and Run Source

The drive has a LOCAL and a REMOTE mode. The LED in the LO/RE key indicates the
drive status.
Status Description LO/RE LED
LOCAL The Run/ Stop command and the frequency reference are entered at the operator keypad. ON
The Run command source entered in parameter b1-02 and the frequency reference
REMOTE OFF
source entered in parameter b1-02 are used.
If the drive is operated in the REMOTE mode, make sure that the correct sources for the fre-
quency reference and Run command are set in parameters b1-01/02 and that the drive is in
the REMOTE mode.

‹ I/O Setup

„ Multi-Function Digital Inputs (S1 to S5)

The function of each digital input can be assigned in the H1-†† parameters. The default set-
ting functions can be seen in the connection diagram on page 11.

„ Multi-Function Digital Output MA-MB-MC (H2-01)

The function of the digital output can be assigned in H2-01. The default setting is “Fault”
(H2-01=E). The setting value of H2-01 consist of 3 digits, where the middle and right digit
set the function and the left digit sets the output characteristics (0: Output as selected; 1:
Inverse output).

„ Analog Input A1 (H3-††)

Analog Input A1 can be used to set the frequency reference when parameter b1-01. Use the
H3-†† parameters to adjust the gain and bias for the analog input. Select the input signal
level in the parameter H3-01.
NOTICE! If the input signal level of input A1 is switched between voltage and current, make
sure that DIP switch S1 is in the correct position and parameter H3-01 is set up
correctly.

I80E-EN J1000 Quick Start Guide 19

5 Start Up

„ Analog Monitor Output (H4-††)

Use the H4-†† parameters to set up the output value of the analog monitor output and to
adjust the output voltage levels. The default monitor value setting is “Output frequency”.

‹ Frequency Reference and Acceleration/ Deceleration Times

„ Frequency Reference Setup(b1-01)

Set parameter b1-01 according to the frequency reference used.
b1-01 Reference source Frequency reference input
Set the frequency references in the d1-†† parameters and used digital inputs to
0 Operator keypad
switch over between different reference values.
1 Analog input Apply the frequency reference signal to terminal A1.
Serial Communica-
2 RS232C or RS422/485 Memobus communication
tions Option
3 Potentiometer Option Potentiometer Option

„ Acceleration/ Deceleration Times and S-Curves

There are two sets of acceleration and deceleration times which can be set in the C1-††
parameters. The default activated accel/ decel times are C1-01/02. Adjust these times to the
appropriate values required by the application. If necessary S-curves can be activated in the
C2-†† parameters for softer accel/ decel start and end.

‹ Test Run
Perform the following steps to start up the machine after all parameter settings have been
done.
1. Run the motor without load and check if all input, outputs and the sequence work as
desired.
2. Connect the load to the motor.
3. Run the motor with load and make sure that there is no vibrations, hunting or motor
stalling occurs.
After taking the steps listed above, the drive should be ready to run the application and per-
form the basic functions. For details about more advanced setup refer to the technical man-
ual.

20 I80E-EN J1000 Quick Start Guide

 6 Parameter Table

ENGLISH
6 Parameter Table
This parameter table shows the most impor- Par. Name Description
tant parameters. Default settings are bold DC Inj.
type. Refer to the instruction manual for a Braking
Sets the time of DC Injection Brak-
complete list of parameters. Time/DC
b2-03 ing at start in units of 0.01 seconds.
Excitation
Disabled when set to 0.00 seconds.
Par. Name Description Time at
Start
Initialization Parameters
DC Inj.
Selects which parameters are Sets the DC Injection Braking time
Access Braking
accessible via the digital operator. b2-04 at stop. Disabled when set to 0.00
A1-01 Level Time at
0:Operation only seconds.
Selection Stop
2:Advanced Access Level
Acceleration/ Deceleration
Resets all parameters to default.
(returns to 0 after initialization) Accel Sets the acceleration time 1 from 0
Initialize C1-01
A1-03 No Initialize Time 1 to the max. output frequency.
Parameters
2220: 2-Wire Initialization Decel Sets the deceleration time 2 from
3330: 3-Wire Initialization C1-02
Time 1 the max. output frequency to 0.
Operation Mode Selection C2-01 S-Curve 1 S-curve at acceleration start.
0:Operator - d1-†† values C2-02 S-Curve 2 S-curve at acceleration end.
Frequency
1:Analog input A1
b1-01 Reference C2-03 S-Curve 3 S-curve at deceleration start.
2:Serial Comm.option
Selection C2-04 S-Curve 4 S-curve at deceleration end.
3:Potentiometer Option
Run 0:Operator - RUN and STOP keys Slip Compensation
b1-02 Command 1:Terminals - Digital Inputs • Increase if the speed is lower than
Selection 2:Serial Comm.option Slip Com-
the frequency reference
C3-01 pensation
Selects the stopping method when • Decrease if the speed is higher
Stopping Gain
the run command is removed. than the frequency reference.
b1-03 Method
0:Ramp to Stop • Decrease the setting when the slip
Selection Slip Com-
1:Coast to Stop compensation is too slow.
C3-02 pensation
Reverse • Increase the setting when the
0:Reverse enabled Delay Time
b1-04 Operation speed is not stable.
1:Reverse prohibited
Selection Torque Compensation
Switches the output phase order. • Increase this setting when the
Phase Order Torque
b1-14 0:Standard torque response is slow
Selection C4-01 Compensa-
1:Switch phase order • Decrease this setting when speed/
tion Gain
DC Injection Braking torque oscillations occur.
DC Duty Mode and Carrier Frequency
Sets the DC Injection Braking cur-
Injection 0: Heavy Duty (HD)
b2-02 rent as a percentage of the drive Normal/
Braking Constant torque applications
rated current. C6-01 Heavy Duty
Current 1:Normal Duty (ND)
Selection
Variable torque application

I80E-EN J1000 Quick Start Guide 21

6 Parameter Table

Par. Name Description Par. Name Description

1:2.0 kHz Motor
2:5.0 kHz E2-03 No-Load Magnetizing current in Ampere.
3:8.0 kHz Current
Carrier Fre-
4:10.0 kHz Motor Line-
C6-02 quency Sets the phase-to-phase motor
5:12.5 kHz E2-05 to-Line
Selection resistance in ohms.
6:15.0 kHz Resistance
7:Swing PWM
F: User defined Digital Input Settings
Frequency References DI S1 to
H1-01
S5 Selects the function of terminals S1
d1-01 Frequency to
Set the multi-speed references 1 to Function to S5.
to Reference H1-05
8 Selection
d1-08 1 to 8
A list of the major functions can be found at the table end.
d1-17 Jog Speed Jog speed
Digital Output Settings
V/f Pattern
DO
Input Set the function for the relay output
H2-01 MA/MB
E1-01 Voltage Set- Input Voltage MA-MB-MC.
Function
ting
Major functions are listed at the end of the table.
Max. Out- For a linear V/f characteristics, set Analog Input Setting
E1-04 the same values for E1-07 and E1-
put Freq.
09. In this case, the setting for E1- 0:0 to +10 V (neg. input is zeroed)
Max. Out- 08 will be disregarded. A1 Signal 1:0 to +10 V (bipolar input)
E1-05 H3-01
put Voltage Ensure that the four frequencies are Level Sel. 2:4~20mA (9 bit input)
set according to these rules or 3:0~20mA
Base Fre-
E1-06 OPE10 fault will occur: Sets the input value in % at 10 V/
quency H3-03 A1 Gain
20 mA analog input.
Middle Out- E1-04 ≥ E1-06 ≥ E1-07 ≥ E1-09 Sets the input value in % at 0 V/0
E1-07 H3-04 A1 Bias
put Freq. Output voltage
mA/4 mA analog input.
(E1-05)
Mid. Out- Analog Input Setting
E1-08
put Voltage AM Enter value equal to U1-††
Min. Out- H4-01 Monitor monitor values. Example: Enter
E1-09 Selection “103” for U1-03.
put Freq. (E1-08)

Sets terminal AM output voltage

H4-02 AM Gain
equal to 100% monitor value.
Min. Out- (E1-10)
E1-10 Sets terminal AM output voltage
put Voltage (E1-09) (E1-07) (E1-06) (E1-04) H4-03 AM Bias
Output frequency
equal to 0% monitor value.
Motor Overheat Protection
Motor Data
Sets the motor overload protection.
Motor Motor
0:Disabled
E2-01 Rated Motor rated current in Ampere. L1-01 Overload
1:Standard fan cooled motor
Current Prot. Sel.
2:Standard blower cooled motor
Motor
E2-02 Motor rated slip in hertz (Hz). Motor Sets the motor overload protection
Rated Slip
L1-02 Overload time in min. Normally no change is
Prot. Time necessary.

22 I80E-EN J1000 Quick Start Guide

 6 Parameter Table

ENGLISH
Par. Name Description Monitor Description
Stall Prevention Output Terminal Status
0:Disabled - Motor accelerates at
Stall : ON : OFF
active acceleration rate and may U1-11
Prevention
stall with too heavy load or too Reserved 1: Relay Output
Selection (terminal MA-MC closed
L3-01 short accel time.
during MB-MC open)
1:General Purpose - Hold
Accelera-
acceleration when current is U1-13 Terminal A1 input level
tion
above L3-02.
Fault Trace
Stall Prev.
Sets the current level for stall pre- U2-01 Current Fault
L3-02 Level dur-
vention during acceleration.
ing Accel. U2-02 Previous Fault
0:Disabled - Deceleration as set. DI/DO
Stall Prev. OV might occur. Description
Sel.
Selection 1:General Purpose - Deceleration
L3-04 Digital Input Function Selections
during is hold if DC bus voltage rises
Decel. high. 3 Multi-step speed reference 1
4:Overexciation Deceferation 4 Multi-step speed reference 2
0:Disabled - Motor stall or 5 Multi-step speed reference 3
Stall Prev. overload might occur.
L3-05 Selection 1:Decel Time 1 - Reduce speed Jog frequency command (higher priority than
6
during Run using C1-02. multi-step speed reference)
2:Decel Time 2 7 Accel/decel time selection 1
Stall Prev. Sets the current level at which stall F Not used (Set when a terminal is not used)
L3-06 Level dur- prevention during run starts to
14 Fault reset (Reset when turned ON)
ing Run operate.
External fault; Input mode: N.O. contact /
Monitor Description 20 to 2F N.C. contact, Detection mode: Normal/during
U1-01 Frequency Reference (Hz) operation
U1-02 Output Frequency (Hz) Digital Output Function Selections
U1-03 Output Current (A) During Run (ON: run command is ON or volt-
0
age is being output)
U1-06 Output Voltage Reference (Vac)
1 Zero Speed
U1-07 DC Bus Voltage (Vdc)
2 Speed Agree
Input Terminal Status
6 Drive Ready
: ON : OFF E Fault
Reserved 1: Digital input 1 F Not used
(terminal S1 enabled)
1: Digital input 2 10 Minor fault (Alarm) (ON: Alarm displayed)
U1-10 (terminal S2 enabled)
1: Digital input 3
(terminal S3 enabled)
1: Digital input 4
(terminal S4 enabled)
1: Digital input 5
(terminal S5 enabled)

I80E-EN J1000 Quick Start Guide 23

7 Troubleshooting

7 Troubleshooting
‹ General Fault and Alarms
Faults and alarms indicate problems in the drive or in the machine.
An alarm is indicated by a code on the data display and the flashing ALM LED. The drive
output is not necessarily switched off.
A fault is indicated by a code on the data display and the ALM LED is on. The drive output
is always switched off immediately and the motor coast to stop.
To remove an alarm or reset a fault, trace the cause, remove it and reset the drive by pushing
the Reset key on the operator or cycling the power supply.
This lists up the most important alarms and faults only. Please refer to the instruction manual
for a complete list.
LED Display ALM FLT Cause
Base Block The software base block function is assigned to one of the digital inputs and the input is

off. The drive does not accept Run commands.
Control Circuit
Fault
 There is a problem in the drive’s control circuit.
to

Cannot Reset
 Fault reset was input when a run command was active.

Option
External Fault   An external fault was tripped by the upper controller via an option unit.

External Fault A forward and reverse command were input simultaneously for longer than 500 ms.

This alarm stops a running motor.
External Faults • An external fault was triggered by an external device via one of the digital inputs S1
to   to S5.
• The digital inputs are set up incorrectly.
Output Phase
• Output cable is disconnected or the motor winding is damaged.
Loss
 • Loose wires at the drive output.
• Motor is too small (less than 5% of drive current).
• Short circuit or ground fault on the drive output side
Overcurrent • The load is too heavy.
 • The accel./decel. times are too short.
• Wrong motor data or V/f pattern settings.
• A magnetic contactor was switched at the output.

24 I80E-EN J1000 Quick Start Guide

 7 Troubleshooting

ENGLISH
LED Display ALM FLT Cause
Heatsink • Surrounding temperature is too high.
Overheat • The cooling fan has stopped.
 
• The heatsink is dirty.
or
• The airflow to the heatsink is restricted.
Motor • The motor load is too heavy.
Overload • The motor is operated at low speed with heavy load.

• Cycle times of accel./ decel. are too short.
• Incorrect motor rated current has been set.
Drive • The load is too heavy.
Overload  • The drive capacity is too small.
• Too much torque at low speed.
DC bus voltage rose too high.
DC • The deceleration time is too short.
Overvoltage   • Stall prevention is disabled.
• Braking chopper/ resistor broken
• Too high input voltage.
Input Phase • Input voltage drop or phase imbalance.
Loss  • One of the input phase is lost.
• Loose wires at the drive input.
DC The voltage in the DC bus fell below the undervoltage detection level.
Undervoltage   • The power supply failed or one input phase has been lost.
or • The power supply is too weak.
DC Charge
Circuit Fault  The charge circuit for the DC bus is broken.

I80E-EN J1000 Quick Start Guide 25

7 Troubleshooting

‹ Operator Programing Errors

An Operator Programming Error (OPE) occurs when an inapplicable parameter is set or an
individual parameter setting is inappropriate. This monitor will display the parameter that is
causing the OPE error.
LED Operator
Display Cause Corrective Action
oPE01 Drive capacity and value set to o2-04 do not
Correct the value set to o2-04.
match.
oPE02 Parameters were set outside the allowable setting
Set parameters to the proper values.
range.
A contradictory setting is assigned to multi-func-
tion contact inputs H1-01 through to H1-05.
• The same function is assigned to two inputs
oPE03 (this excludes “External fault” and “Not used”) • Fix any incorrect settings.
• Input functions which require the setting of • Refer to the instruction manual for more details.
other input functions were set alone.
• Input functions that are not allowed to be used
simultaneously have been set.
No option unit is installed and one of the follow-
oPE05 ing is true: • Install the required option unit.
• b1-01=2 or 3 • Correct the values set to b1-01 and b1-02.
• b1-02=2
oPE10 • Check the V/f pattern settings.
The V/f pattern setting is incorrect.
• Refer to the instruction manual for more details.

26 I80E-EN J1000 Quick Start Guide

 ENGLISH
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back
cover.
MANUAL NO. TOEP C710606 28A
Published in Japan December 2007 07-11 1
Revision number
Date of original publication
Date of publication

Date of Publication Rev. No. Section Revised Contents

November 2007 - First edition
December 2007 1
Wiring Rasmi (EMC filter type) deleted
Specification