Renault
Renault
Renault
15 601 - GB - 09/2007
FIFTH WHEEL COUPLING
The above information may change in the course of time. Only the "Consult" section of the workshop manuals
repertory in standard N° 10320 serves as reference.
15 601
15.6
15.6 . . . .
15.6 . . . .
50 21 029 049
15 601 1
CONTENTS
Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 → 8
GENERALITIES
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
RENAULT LC Warnings 18/08/2005 A-5
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
LC General
RENAULT 15/06/2005 A-6
instructions
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
LC Conventional
RENAULT 23/05/2002 A-7
symbols
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
Warnings
DANGER! NON-OBSERVANCE OF THE PROCEDURE DESCRIBED OR LACK OF CARE OR ATTENTION RISK CAUSING
SERIOUS INJURY OR EVEN DEATH.
WARNING! Any different or inappropriate working method risks causing damage to the product.
Draws attention to special important points of procedures or regulations in force that must be obeyed without
fail, especially those relative to the recovery and treatment of used parts and waste.
Practical advice
Prior to any work:
– Clean the major unit and its surrounds (See Driving Servicing Handbook, "Vehicle washing").
– Disconnect the batteries, always starting with the negative (-) terminal.
– Mark the pipes and wiring harnesses, if necessary.
– Protect all ports to prevent the ingress of foreign matter.
– Before disconnecting an air pipe, drop the circuit pressure.
– If liquid is splashed onto the bodywork, clean quickly with a cleaning product recommended by
RENAULT TRUCKS.
When using a torque multiplier, calibrate the torque wrench/multiplier unit at the required torque loading.
Conventional symbols
Fitting
Dimensioning
Repair
Heat or cool: Temperature in degrees Fill to level (see "Technical Data" and
Celsius (e.g. + 80°C) "Consumables" table)
Turn anti-clockwise
Turn in alternate directions
(the figure shows the number of turns)
Turn clockwise
Turn clockwise
(the figure shows the number of turns)
Various information
Direction of disassembly
Wrong
(the arrow shows the direction)
Direction of assembly
Correct
(the arrow shows the direction)
TECHNICAL DATA
General features
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
RENAULT LC Fifth wheel coupling 14/09/2006 B1-21
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
RENAULT LC Kingpin 14/09/2006 B1-21
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
LC Fifth wheel skid
RENAULT 14/09/2006 B1-22
plate
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
LC Vehicle-fifth wheel
RENAULT 02/10/2006 B1-23
correlation
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
Specific characteristics
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC JOST fifth wheel
14/09/2006 B2-1
RENAULT 29BG - TR 4X2 coupling JSK 36 DV
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
JOST fifth wheel 60429/33/35
LC 14/09/2006 B2-1
coupling JSK 37 C
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
RENAULT 25DC - T 6X4 -
PREMIUM 60429/33/35
LC
DXi 11 EURO 3
(DOI) 25FC - T 6X4 60429/33/35
25JC - T 6X2
60429/33/35
PUSHER
34FC T 6X4
60430
EURO 3
34FF T 6X4
60430
EURO 4
34TC T 4X2
60430
EURO 3
34YF T 4X4
60430
EURO 4
34ZC T 6X6
60430
EURO 3
34ZF T 6X6
60430
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
JOST fifth wheel 60478/79/80
RENAULT LC 14/09/2006 B2-1
coupling JSK 42
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
FONTAINE fifth 60441/42/43
LC
wheel coupling 14/09/2006 B2-2
RENAULT 29BG - TR 4X2 VBG 150 SP
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60458/81
Pusher
MAGNUM DXi
17TE 60458/81
24BF - TR 4X2 -
60458/81
LC
24DF - TR 6X4 -
60458/81
RENAULT LC
PREMIUM
24FF - TR 6X4 60458/81
DXi 11 EURO 4
24JF - TR 6X2
60458/81
Pusher
29BB - TR 4X2 -
FONTAINE fifth 60458/81
LC
wheel coupling 07/11/2006 B2-2
RENAULT 29BG - TR 4X2 VBG 135
60458/81
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60458/81
29TG - TR 4X2
60458/81
DOI
25BC - T 4X2 -
60458/81
LC
25DC - T 6X4 -
RENAULT 60458/81
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60458/81
(DOI)
25JC - T 6X2
60458/81
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
RENAULT LC Definitions 27/02/2003 B3-1
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
34FC T 6X4
60430
EURO 3
34FF T 6X4
60430
EURO 4
34TC T 4X2
60430
EURO 3 Specific tightening
torques for JOST
RENAULT 34TF T 4X2
fifth wheel 60430 12/10/2006 B4-5
KERAX DXi 11 EURO 4
couplings
34YF T 4X4 JSK 38 C/G
60430
EURO 4
34ZC T 6X6
60430
EURO 3
34ZF T 6X6
60430
EURO 4
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
60409/50/55
LC Specific tightening
torques for GEORG
RENAULT 24DF - TR 6X4 - FISCHER fifth wheel 23/03/2007 B4-9
PREMIUM LC couplings
DXi 11 EURO 4 24FF - TR 6X4 SKS 36 20
24JF - TR 6X2
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
RENAULT
PREMIUM 25DC - T 6X4 -
60441/42/43
DXi 11 EURO 3 LC
(DOI) 25FC - T 6X4 60441/42/43
General features
9.8 x 0.6 x T x R
D= (kN)
T+R-U
Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.
Kingpin
Kingpins are available in two standard sizes: 2" (normal use) and
3.5" (harsh use, high tonnage). They are made from special steels
and are heat treated.
If at any point on the kingpin, the diameter D or d is less than the
minimum value, replace the kingpin complete with securing bolts.
dia. D mm dia. d mm
Kingpin
Original Min. Original Min.
2'' 73 71 50.8 49
3.5'' 114 112 89 86
Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.
Depending on the equipment, a stop fastened to the skid plate limits the oscillating movement of the fifth wheel.
Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.
Drillings for fastening the fifth wheel are standardized. The skid plate is fastened to the chassis via mounting
brackets. Depending on the equipment, the skid plate can be fitted with an additional mounting plate or a fifth
wheel oscillation limitation stop.
Skid plates are available in several heights but are not necessarily compatible with all fifth wheels.
The position of the fifth wheel on-vehicle can be modified by moving the position of the skid plate
(drillings are provided in the mounting brackets for this purpose).
Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.
Height Kingpin
Type Premium Kerax Magnum
(mm) (inches)
150 2 X X
JOST JSK 36 DV
185 2 X X
150 2 X X
JOST JSK 37 C 185 2 X X
250 2 X X
JOST JSK 38 C 190 3.5 X
JOST JSK 38 G 290 3.5 X
150 2 X X X
JOST JSK 42 185 2 X X X
250 2 X X X
150 2 X X
GEORG FISCHER SKS 36.20 185 2 X X X
250 2 X X X
148 2 X X
FONTAINE VBG 150 SP 185 2 X X
210 2 X X
220 2 X X
FONTAINE VBG 135 265 2 X X
292 2 X X
Specific characteristics
Definitions
For standard threaded hardware indicated in the table below, use tightening class III.
For other torques, see the following page(s).
"FIH" type (Nylstop) locknuts must be replaced whenever removed. "DRH" type (oval) locknuts can be
re-used. If locknuts (DRH, FIH or other) are re-used, make absolutely certain that the screw-thread of the bolt
protrudes least two threads above the top edge of the nut.
The tightening torque values given in the table are based on standard 01.50.4002 and apply to new nuts and bolts
fitted dry and re-used nuts and bolts with oil applied to the screw-threads. If any nuts and bolts are replaced, it is
absolutely essential to use nuts and bolts recommended by the RENAULT TRUCKS Spare Parts Department
(coefficient of friction in compliance with standard 01.50.4002).
Tightening torque values in Nm for conventional "metric system" threaded hardware based on
standard 01.50.4002 (H: normal and HE: with flange)
Diameter and pitch of nuts and Quality class III
bolts Quality class 8.8 Quality class 10.9
6 x 1.00 7.5 ± 1.5 11 ± 2.2
7 x 1.00 15 ± 3 20 ± 4
8 x 1.00 20 ± 4 30 ± 6
8 x 1.25 20 ± 4 27 ± 5.4
10 x 1.00 40 ± 8 60 ± 12
10 x 1.25 40 ± 8 60 ± 12
10 x 1.50 40 ± 8 50 ± 10
12 x 1.25 70 ± 14 100 ± 20
12 x 1.50 65 ± 13 95 ± 19
12 x 1.75 60 ± 12 90 ± 18
14 x 1.50 105 ± 21 155 ± 31
14 x 2.00 100 ± 20 145 ± 29
16 x 1.50 160 ± 32 220 ± 44
16 x 2.00 150 ± 30 220 ± 44
18 x 1.50 240 ± 48 340 ± 68
18 x 2.50 210 ± 42 310 ± 62
20 x 1.50 330 ± 66 480 ± 96
20 x 2.50 300 ± 60 435 ± 87
22 x 1.50 450 ± 90 650 ± 130
22 x 2.50 410 ± 82 595 ± 119
24 x 2.00 560 ± 112 820 ± 164
24 x 3.00 510 ± 102 750 ± 150
Specific tightening torques for JOST fifth wheel couplings JSK 38 C/G
Specific tightening torques for FONTAINE fifth wheel couplings VBG 135/150 SP
TOOLS / CONSUMABLES
34FC T 6X4
EURO 3
34FF T 6X4
EURO 4
34TC T 4X2
EURO 3
34YF T 4X4
EURO 4
34ZC T 6X6
EURO 3
34ZF T 6X6
EURO 4
17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE
24BF - TR 4X2 -
LC
24DF - TR 6X4 -
RENAULT LC Generalities 24/11/2004 C-3
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher
24TF - TR 4X2
29BB - TR 4X2 -
LC
29TG - TR 4X2
DOI
25BC - T 4X2 -
LC
25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER
25TC - T 4X2
Generalities
– Special tools: specifically created tools distributed by the RENAULT TRUCKS Spare Parts Department
• To be ordered according to the reference numbers appearing in the list of tools on the following pages.
Proprietary tools mentioned in this manual do not appear in the tools list.
These tools are identified in the standard tools manual (MO) by a 4-figure number.
General-purpose tools
5000260811 Puller 2 1
Special Tools
Set of
5000262363 2 1
pushers
5000263016 Handle 2 1
2513 Tube 2 1
LIST OF CONSUMABLES
Reference Designation
Identification
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC
Exploded view 13/09/2006 D1-12
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC
Identification 14/09/2006 D1-13
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
RENAULT
PREMIUM 25DC - T 6X4 -
60451/52
DXi 11 EURO 3 LC
(DOI) 25FC - T 6X4 60451/52
60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
RENAULT 34TF T 4X2
Kingpin 35/78/79/80/09/ 20/09/2006 D2-1
KERAX DXi 11 EURO 4
50/55
60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55
60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55
60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55
60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55
Kingpin 20/09/2006 D2-1
60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55
60451/52/29/33/
25BC - T 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55
60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55
60429/33/35/51/
24TF - TR 4X2
52
60429/33/35/51/
25TC - T 4X2
52
Removal / Fitting
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC
Bearing bush 20/09/2006 D3-1
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC
Locking device kit 13/10/2006 D3-2
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC
Wear ring 16/10/2006 D3-3
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC Adjusting the
21/09/2006 D4-1
RENAULT 29BG - TR 4X2 locking clearance
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52
24BF - TR 4X2 -
60451/52
LC
24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher
29BB - TR 4X2 -
60451/52
LC Functional locking
21/09/2006 D4-2
RENAULT 29BG - TR 4X2 test
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52
29TG - TR 4X2
60451/52
DOI
25BC - T 4X2 -
60451/52
LC
25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER
Exploded view
Identification
The item numbers indicated in the text refer to the drawing on page D-1-12.
Horizontal direction:
No checks
Vertical direction:
Using a lever, raise the skid plate to the level of the pedestal
brackets and measure the vertical clearance.
The pedestal brackets clearance A should be less than 5 mm.
If it is not, proceed with refurbishment of the pedestal brackets.
Kingpin
Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.
Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.
Dimension a
Min. = 30.5 mm
Max. = 33.5 mm
If a < 30.5 mm, replace the wear ring.
Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.
Removal / Fitting
Bearing bush
The item numbers indicated in the text refer to the drawing on page D-1-12.
Removal
Remove the fifth wheel coupling and mount it upside down on a
bench.
Remove clamp plate (32).
Remove bolts (33).
Remove blanking plug (31).
Fitting
Proceed in the reverse sequence to removal.
Inspect the state of bracket shafts (30).
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and smear the bore of pedestal bracket shaft (30) with
grease.
Use 50 21 130 155 grease.
Clean and grease bearing bush (28).
Use 50 21 130 155 grease.
Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page D-1-12.
THE LOCK JAW AND THE WEAR RING MUST ONLY BE REMOVED AND
FITTED AFTER SPRING (13) HAS BEEN UNHOOKED.
RISK OF ACCIDENT.
Removal
Remove spring (13).
Take out clamp pin (3).
Remove spring (10).
Remove bracket shaft (11).
Remove lock jaw (12).
Take out clamp pin (20).
Remove nut (21) and washer (22).
Take out clamp pin (18).
Remove washer (19).
Remove operating lever (17).
Remove operating handle (27).
Remove locking bar (15).
Save bolt (14).
Save spacer (16).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace all the pins.
Tighten nut (21), slacken off by half a turn, then fit clamp pin (20).
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-1.
Wear ring
The item numbers indicated in the text refer to the drawing on page D-1-12.
Removal
Remove bolts (1).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-1.
Adjustment / testing
Identification
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC
Exploded view 13/09/2006 E1-13
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC
Identification 14/09/2006 E1-14
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55
60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 E2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55
60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55
60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55
60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55
60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 E2-1
LC
50/55
60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55
60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55
60429/33/35/51/
24TF - TR 4X2
52
60429/33/35/51/
25TC - T 4X2
52
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC Set of pedestal
21/09/2006 E2-1
RENAULT 29BG - TR 4X2 brackets
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC
Locking device kit 21/09/2006 E3-1
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC
Bearing bush 21/09/2006 E3-2
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC
Wear ring 16/10/2006 E3-3
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
Adjustment / testing
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC Adjusting the
13/10/2006 E4-1
RENAULT 29BG - TR 4X2 locking clearance
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35
24BF - TR 4X2 -
60429/33/35
LC
24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher
29BB - TR 4X2 -
60429/33/35
LC Functional locking
21/09/2006 E4-2
RENAULT 29BG - TR 4X2 test
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35
29TG - TR 4X2
60429/33/35
DOI
25BC - T 4X2 -
60429/33/35
LC
25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER
Identification
Exploded view
The item numbers indicated in the text refer to the drawing on page E-1-13.
Kingpin
Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.
Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.
Dimension a
Min. = 30.5 mm
Max. = 33.5 mm
If a < 30.5 mm, replace the wear ring.
Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.
Horizontal direction:
No checks
Vertical direction:
With a tractor hitched to a laden semi-trailer, distance J between the
lower edge of the bed and the upper edge of the JOST fifth wheel
coupling should be greater than 5 mm.
If it is not, proceed with refurbishment of the pedestal brackets.
Removal / Fitting
Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page E-1-13.
THE LOCK JAW AND THE WEAR RING MUST ONLY BE REMOVED AND
FITTED AFTER SPRING (20) HAS BEEN UNHOOKED.
RISK OF ACCIDENT.
Removal
Remove spring (20).
Take out clamp pin (27).
Remove nut (28) and washer (29).
Take out clamp pin (23).
Remove nut (24) and washer (25).
Remove locking bar (21).
Save bolt (26).
Remove spring (13).
Remove bracket shaft (15).
Remove lock jaw (14).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace all the pins.
Tighten nut (28), slacken off by half a turn, then fit clamp pin (27).
It is possible to replace the lock jaw without having to remove the fifth wheel coupling from the vehicle.
PULL THE OPERATING HANDLE IN THE DIRECTION OF UNLOCKING AND WEDGE IT IN THAT POSITION SO AS TO
PREVENT ANY INADVERTENT RETURN (RISK OF ACCIDENT DUE TO THE TENSION OF THE SPRING).
The item numbers indicated in the text refer to the drawing on page E-1-13.
Removal
This operation can be performed without having to remove the fifth wheel coupling from the tractor.
Remove nut and bolt (7).
Remove plate (37).
Remove bearing half-bushes (35 - 36).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Fit the bearing half-bushes with the arrow pointing towards the front of the vehicle.
Wear ring
The item numbers indicated in the text refer to the drawing on page E-1-13.
Removal
Remove bolts (1).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-3.
Adjustment / testing
With the vehicle is hitched, the clearance take-up margin is used up when e = 0 mm
(when the second notch (B) of the operating handle can be engaged).
Identification
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
Adjustment / testing
34FC T 6X4
60431
EURO 3
34FF T 6X4
60431
EURO 4
34TC T 4X2
60431
EURO 3
34YF T 4X4
60431
EURO 4
34ZC T 6X6
60431
EURO 3
34ZF T 6X6
60431
EURO 4
Exploded view
Identification
The item numbers indicated in the text refer to the drawing on page F-1-6.
Kingpin
Dimension D
Min. = 112 mm
Max. = 114 mm
If D < 112 mm, replace the kingpin.
Dimension d
Min. = 86 mm
Max. = 89 mm
If d < 86 mm, replace the kingpin.
Dimension a
Min. = 35.5 mm
Max. = 37 mm
If a < 35.5 mm, replace the wear ring.
Dimension b
Min. = 36 mm
Max. = 38 mm
If b < 36 mm, replace the lock jaw.
Removal / Fitting
Lock jaw
Use a screwdriver.
Removal
Remove the wear ring.
See pages F-3-2.
Remove spring (1).
Fitting
Proceed in the reverse sequence to removal.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Wear ring
Removal
Remove bolts (1).
Remove the wear ring (2).
Use one lever (3).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-5.
Adjustment / testing
Identification
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
60478/79/80
RENAULT LC Exploded view 13/09/2006 G1-12
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
RENAULT 25DC - T 6X4 -
PREMIUM 60478/79/80
LC
DXi 11 EURO 3
(DOI) 25JC - T 6X2
60478/79/80
PUSHER
60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55
60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 G2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55
60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55
60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55
60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55
60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 G2-1
LC
50/55
60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55
60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
Lock jaw and 60478/79/80
RENAULT LC 22/09/2006 G2-1
wear ring
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
Removal / Fitting
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
60478/79/80
RENAULT LC Wear ring 16/10/2006 G3-1
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
60478/79/80
RENAULT LC Lock jaw 16/10/2006 G3-2
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
60478/79/80
RENAULT LC Locking device kit 17/10/2006 G3-4
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
Self-lubricating 60478/79/80
RENAULT LC 18/10/2006 G3-5
half-pads
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
Adjustment / testing
34FC T 6X4
60478/79/80
EURO 3
34FF T 6X4
60478/79/80
EURO 4
34TC T 4X2
60478/79/80
EURO 3
34YF T 4X4
60478/79/80
EURO 4
34ZC T 6X6
60478/79/80
EURO 3
34ZF T 6X6
60478/79/80
EURO 4
17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80
24BF - TR 4X2 -
60478/79/80
LC
24DF - TR 6X4 -
Adjusting the 60478/79/80
RENAULT LC 22/09/2006 G4-1
locking clearance
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher
29BB - TR 4X2 -
60478/79/80
LC
29TG - TR 4X2
60478/79/80
DOI
25BC - T 4X2 -
60478/79/80
LC
25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER
Exploded view
Identification
The item numbers indicated in the text refer to the drawing on page G-1-12.
Kingpin
Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.
Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.
Dimension a
Min. = 17.5 mm
Max. = 20.5 mm
If a < 17.5 mm, replace the wear ring.
Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.
Removal / Fitting
Wear ring
Removal
Remove bolts (1).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Tighten to torque.
See pages B-4-7.
The item numbers indicated in the text refer to the drawing on page G-1-12.
Removal
Remove spring (7).
To facilitate dismantling, use one M14 bolt (A) and one nut (B).
Tighten bolt (A) and unscrew nut (B).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Tighten to torque.
See pages B-4-7.
Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page G-1-12.
Removal
Remove the wear ring.
See pages G-3-1.
Remove lock jaw.
See pages G-3-2.
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace bolts (3a - 12).
Tighten to torque.
See pages B-4-7.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-7.
Self-lubricating half-pads
Removal
Remove bolts (22).
Remove self-lubricating half-pads (20).
Fitting
Proceed in the reverse sequence to removal.
Tighten to torque.
See pages B-4-7.
Adjustment / testing
Identification
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
Exploded view 13/09/2006 H1-9
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
Identification 14/09/2006 H1-10
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
RENAULT
PREMIUM 24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
Lock jaw 22/09/2006 H2-1
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
Bearing bush 19/10/2006 H3-1
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC
Locking device kit 26/10/2006 H3-3
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43
24BF - TR 4X2 -
60441/42/43
LC
24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher
29BB - TR 4X2 -
60441/42/43
LC Adjusting the
22/09/2006 H4-1
RENAULT 29BG - TR 4X2 locking clearance
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43
29TG - TR 4X2
60441/42/43
DOI
25BC - T 4X2 -
60441/42/43
LC
25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER
Identification
Exploded view
Lock jaw
Dimension a
Min. = 20.25 mm
If a < 20.25 mm, replace the spring clip.
Removal / Fitting
Bearing bush
The item numbers indicated in the text refer to the drawing on page H-1-9.
Removal
Remove bolts (5) and washers (6).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and grease the bore of pedestal bracket (2).
Use 50 21 130 155 grease.
Clean and grease bearing bush (3).
Use 50 21 130 155 grease.
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Adjust the locking clearance.
See pages H-4-1.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-11.
Adjustment / testing
Identification
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
60409/50/55
RENAULT LC Exploded view 13/09/2006 I1-12
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34TF T 4X2
60409/50/55
RENAULT EURO 4
KERAX DXi 11 34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
60409/50/55
RENAULT LC
PREMIUM
24FF - TR 6X4 Identification 60409/50/55 14/09/2006 I1-13
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55
60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55
60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55
60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 I2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55
60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55
60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55
60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55
60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55
60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55
60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 I2-1
LC
50/55
60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55
60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
60409/50/55
RENAULT LC Skid plate 19/09/2006 I2-1
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
Lock jaw and 60409/50/55
RENAULT LC 19/09/2006 I2-1
wear ring
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
Bracket bearing
24DF - TR 6X4 - half-shells 19/09/2006 I3-1
60409/50/55
RENAULT LC
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25DC - T 6X4 -
60409/50/55
LC
RENAULT
PREMIUM 25FC - T 6X4 60409/50/55
DXi 11 EURO 3 25JC - T 6X2
(DOI) 60409/50/55
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
60409/50/55
RENAULT LC Wear ring 19/09/2006 I3-1
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
60409/50/55
RENAULT LC Lock jaw 19/09/2006 I3-2
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
Adjustment / testing
34FC T 6X4
60409/50/55
EURO 3
34FF T 6X4
60409/50/55
EURO 4
34TC T 4X2
60409/50/55
EURO 3
34YF T 4X4
60409/50/55
EURO 4
34ZC T 6X6
60409/50/55
EURO 3
34ZF T 6X6
60409/50/55
EURO 4
17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55
24BF - TR 4X2 -
60409/50/55
LC
24DF - TR 6X4 -
Adjusting the 60409/50/55
RENAULT LC 19/09/2006 I4-1
locking clearance
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher
29BB - TR 4X2 -
60409/50/55
LC
29TG - TR 4X2
60409/50/55
DOI
25BC - T 4X2 -
60409/50/55
LC
25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER
Exploded view
Identification
The item numbers indicated in the text refer to the drawing on page I-1-12.
Kingpin
Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.
Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.
Skid plate
The maximum wear dimension is reached when the skid plate is worn down to the bottom of the lubricating
groove.
The lock jaw and the wear ring are to be replaced when:
– Dimension A between the wear ring and the lock jaw is more
than 65 mm.
– Adjustment of the locking clearance is no longer possible.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Removal / Fitting
Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove bolts (31 - 36).
Remove clamps (20).
Remove the fifth wheel coupling and mount it upside down on a bench.
Remove bearing half-shells (16).
Remove dampers (21).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Replace bolts (31 - 36).
Tighten to torque.
See pages B-4-9.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-9.
Wear ring
Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove bolts (33).
Turn wear ring (34) through 90° and remove it.
Clean the wear ring seat on the skid plate.
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Smear wear ring (34) with grease.
Use 50 21 130 155 grease.
Replace bolts (33).
Tighten to torque.
See pages B-4-9.
Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove the fifth wheel coupling and mount it upside down on a bench.
Remove spring (28).
Remove circlip (24).
Remove washer (25).
Drive out shaft (32).
Remove lock jaw (26).
Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and smear the bore of pedestal bracket shaft (32) with grease.
Use 50 21 130 155 grease.
Clean and smear the housing of lock jaw (26) with grease.
Use 50 21 130 155 grease.
Place operating handle (4) in the “coupling” position in order to fit spring (28).
Adjust the locking clearance.
See pages I-4-1.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-9.
Adjustment / testing
If it is no longer possible to take-up play on the lock jaw, both the lock jaw and the wear ring must be replaced.
Adjustment of the lock ring clearance should serve to compensate for wear in the locking device, not wear of the
kingpin.
34FF T 6X4
61019/20
RENAULT EURO 4
KERAX DXi 11 34ZF T 6X6
Replacement of 61019/20
EURO 4 15/11/2006 J-3
rivets
RENAULT 24DF - TR 6X4 -
61018
PREMIUM LC
DXi 11 EURO 4 24FF - TR 6X4 61018
Replacement of rivets
Removal
Remove the fifth wheel coupling.
Depending on equipment
Remove Huck (1).
Use a grinding wheel as in (A).
WHEN FITTING "HUCK" RIVETS IN THE WORKS, THE BOLT IS SUBJECTED TO A SHRINKING EFFECT THAT GENERATES
A PHENOMENON OF ELASTICITY.
SINCE THESE RIVETS HAVE TO BE SECTIONED USING A GRINDING WHEEL TO REMOVE THEM, THE BOLT HEAD IS
THROWN OUT OF ITS HOUSING BECAUSE OF THE ELASTICITY EFFECT GENERATED UPON FITTING.
ESTABLISH A SAFETY ZONE AROUND THE WORK AREA AND TAKE CARE THAT NOBODY TRIES TO CROSS IT.