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The document provides maintenance instructions for various fifth wheel couplings, including identification, inspection, removal/fitting, adjustment and testing procedures.

The document is divided into several sections covering generalities, technical data, tools/consumables and specific instructions for different fifth wheel coupling models.

The steps provided to remove rivets include using a grinding wheel to remove the rivet head, then reaming the holes in the bolster plate and mounting bracket to 15.8mm before replacing the rivet with a bolt, spacer and nut.

RENAULT TRUCKS

15 601 - GB - 09/2007
FIFTH WHEEL COUPLING

RANGE FAMILY VARIANT


34FC T 6X4 EURO 3
34FF T 6X4 EURO 4
34TC T 4X2 EURO 3
RENAULT KERAX DXi 11 34TF T 4X2 EURO 4
34YF T 4X4 EURO 4
34ZC T 6X6 EURO 3
34ZF T 6X6 EURO 4
17JE - TR 6x2 PUSHER
RENAULT MAGNUM DXi
17TE
24BF - TR 4X2 - LC
24DF - TR 6X4 - LC
RENAULT PREMIUM
24FF - TR 6X4 -
DXi 11 EURO 4
24JF - TR 6X2 PUSHER
24TF - TR 4X2
29BB - TR 4X2 - LC
RENAULT PREMIUM 29BG - TR 4X2 DOI - LC
DXi 7 29TB - TR 4X2
29TG - TR 4X2 DOI
25BC - T 4X2 - LC
25DC - T 6X4 - LC
RENAULT PREMIUM
25FC - T 6X4
DXi 11 EURO 3 (DOI)
25JC - T 6X2 PUSHER
25TC - T 4X2

The above information may change in the course of time. Only the "Consult" section of the workshop manuals
repertory in standard N° 10320 serves as reference.

15 601

15.6
15.6 . . . .

15.6 . . . .

50 21 029 049
15 601 1

CONTENTS

Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 → 8

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 → 4


— General features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-21 → 23
— Specific characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2-1 → 2
— Standard tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3-1 → 2
— Specific tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4-1 → 12

Tools / Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 → 5

JOST fifth wheel coupling JSK 36 DV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1-12 → 14
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3-1 → 3
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4-1 → 3

JOST fifth wheel coupling JSK 37 C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1-13 → 14
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3-1 → 3
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4-1 → 3

JOST fifth wheel coupling JSK 38 C/G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1-6 → 8
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3-1 → 2
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4-1 → 1

JOST fifth wheel coupling JSK 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1-12 → 13
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3-1 → 5
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4-1 → 1

FONTAINE fifth wheel coupling VBG 135/150SP . . . . . . . . . . . . . . . . . . . . . H-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H1-9 → 10
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-1 → 4
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H4-1 → 1

GEORG FISCHER fifth wheel coupling SKS 36 20 . . . . . . . . . . . . . . . . . . . I-1 → 4


— Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I1-12 → 14
— Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I2-1 → 1
— Removal / Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I3-1 → 2
— Adjustment / testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I4-1 → 1

"HUCK" brand rivets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1 → 4

© RENAULT TRUCKS SAS 09/2007 - Imprimé en France - le 09/2007 50 21 029 049


15 601 A-1

GENERALITIES

RENAULT TRUCKS 09/2007


A-2 15 601
APPLICABILITY

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
RENAULT LC Warnings 18/08/2005 A-5
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 A-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
LC General
RENAULT 15/06/2005 A-6
instructions
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


A-4 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
LC Conventional
RENAULT 23/05/2002 A-7
symbols
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 A-5

Warnings

In this document, safety instructions are symbolized as follows:

DANGER! NON-OBSERVANCE OF THE PROCEDURE DESCRIBED OR LACK OF CARE OR ATTENTION RISK CAUSING
SERIOUS INJURY OR EVEN DEATH.

WARNING! Any different or inappropriate working method risks causing damage to the product.

NOTE! Draws attention to particular or important points of the method.

Draws attention to special important points of procedures or regulations in force that must be obeyed without
fail, especially those relative to the recovery and treatment of used parts and waste.

RENAULT TRUCKS 09/2007


A-6 15 601
General instructions

Practical advice
Prior to any work:
– Clean the major unit and its surrounds (See Driving Servicing Handbook, "Vehicle washing").
– Disconnect the batteries, always starting with the negative (-) terminal.
– Mark the pipes and wiring harnesses, if necessary.
– Protect all ports to prevent the ingress of foreign matter.
– Before disconnecting an air pipe, drop the circuit pressure.
– If liquid is splashed onto the bodywork, clean quickly with a cleaning product recommended by
RENAULT TRUCKS.

Raising a vehicle on lifts or elevators


– For tyres with size less than or equal to 16 inches, place fork reducers on each lift column.
– Position and centre the lift columns.
– Release the parking brake.
– Raise the vehicle and put safety trestles into place.

Preparation prior to assembly:


Carefully clean and inspect all the parts.
Do not unpack a new bearing until you are ready to install it. Do not clean off the protective grease on new
bearings.
Old seals, circlips and lock-plates must be discarded and new ones fitted.
Never force fit parts with copper or brass punches or drifts. Always use a specially adapted driver to prevent
ingress of metal particles into the casings and bearings. Always oil parts prior to force fitting.
Always apply grease on the inside of seal ring lips.
Shrink fitted parts are to be heated with a hot air blower or in an oven. etc. Flame heating is strictly forbidden.

When using a torque multiplier, calibrate the torque wrench/multiplier unit at the required torque loading.

Fastening, locking, sealing and adhesive products:


Prior to assembly, carefully clean the product application surfaces of the parts. Old product residue is to be
removed. Threaded portions are to be brushed, tapped and, if necessary, cleaned with a suitable product.

Using the product:


Always adapt the recommended product while observing the utilization conditions appearing on the pack:
– Surface finish,
– Working temperature,
– Reaction, drying, etc. time,
– Shelf life.
Stick to the assembly method so as to guarantee the quality of the repair.

RENAULT TRUCKS 09/2007


15 601 A-7

Conventional symbols

Fitting

Tighten to torque (Nm) (left-hand thread) Tighten by indicated value

Tighten to torque (Nm) (right-hand thread) Loosen by indicated value

Tightening torque with lubricated threaded


hardware

Dimensioning

Tightening ... Greater than or equal to ...

Equal to Wear limit

... Less than ... Machining limit or dimension

... Greater than ... Maximum out-of-true

... Less than or equal to ... Maximum parallelism error

Repair

Force to be exerted in the direction shown


Smear or coat (see "Consumables" table)
(hammer - press)

Heat or cool: Temperature in degrees Fill to level (see "Technical Data" and
Celsius (e.g. + 80°C) "Consumables" table)

Weld bead Grease or oil (see "Consumables" table)

Repair time - Heating time Mark - Assemble according to marking

RENAULT TRUCKS 09/2007


A-8 15 601
Adjustment

Rotating friction torque Turn anti-clockwise

Turn anti-clockwise
Turn in alternate directions
(the figure shows the number of turns)

Turn clockwise
Turn clockwise
(the figure shows the number of turns)

Place in contact Move in the direction shown

Dimension to be assured (mm)

Various information

Exhaust - Outlet Operation with a sequence

Intake - Inlet Involves

Return to numbered operation -


Weight in kg (example: 275 kg)
Connected with numbered operation

Depending on versions or options Withdraw - Delete

Direction of disassembly
Wrong
(the arrow shows the direction)

Direction of assembly
Correct
(the arrow shows the direction)

Injection ... to ...

Repair dimension Inspect - Check condition of part

Part to be replaced Danger for persons, vehicle or equipment

RENAULT TRUCKS 09/2007


15 601 B1-1

TECHNICAL DATA

RENAULT TRUCKS 09/2007


B1-2 15 601
APPLICABILITY

General features

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
RENAULT LC Fifth wheel coupling 14/09/2006 B1-21
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 B1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
RENAULT LC Kingpin 14/09/2006 B1-21
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


B1-4 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 - Fifth wheel


RENAULT LC oscillation 14/09/2006 B1-22
PREMIUM limitation stop
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 B1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
LC Fifth wheel skid
RENAULT 14/09/2006 B1-22
plate
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


B1-6 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
LC Vehicle-fifth wheel
RENAULT 02/10/2006 B1-23
correlation
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 B1-7

Specific characteristics

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC JOST fifth wheel
14/09/2006 B2-1
RENAULT 29BG - TR 4X2 coupling JSK 36 DV
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


B1-8 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
JOST fifth wheel 60429/33/35
LC 14/09/2006 B2-1
coupling JSK 37 C
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC
RENAULT 25DC - T 6X4 -
PREMIUM 60429/33/35
LC
DXi 11 EURO 3
(DOI) 25FC - T 6X4 60429/33/35

25JC - T 6X2
60429/33/35
PUSHER

34FC T 6X4
60430
EURO 3

34FF T 6X4
60430
EURO 4

34TC T 4X2
60430
EURO 3

RENAULT 34TF T 4X2 JOST fifth wheel


60430 14/09/2006 B2-1
KERAX DXi 11 EURO 4 coupling JSK 38 C

34YF T 4X4
60430
EURO 4

34ZC T 6X6
60430
EURO 3

34ZF T 6X6
60430
EURO 4

RENAULT TRUCKS 09/2007


15 601 B1-9

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2 JOST fifth wheel


60431 14/09/2006 B2-1
KERAX DXi 11 EURO 4 coupling JSK 38 G

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

RENAULT TRUCKS 09/2007


B1-10 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
JOST fifth wheel 60478/79/80
RENAULT LC 14/09/2006 B2-1
coupling JSK 42
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 B1-11

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
FONTAINE fifth 60441/42/43
LC
wheel coupling 14/09/2006 B2-2
RENAULT 29BG - TR 4X2 VBG 150 SP
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


B1-12 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60458/81
Pusher
MAGNUM DXi
17TE 60458/81

24BF - TR 4X2 -
60458/81
LC

24DF - TR 6X4 -
60458/81
RENAULT LC
PREMIUM
24FF - TR 6X4 60458/81
DXi 11 EURO 4
24JF - TR 6X2
60458/81
Pusher

24TF - TR 4X2 60458/81

29BB - TR 4X2 -
FONTAINE fifth 60458/81
LC
wheel coupling 07/11/2006 B2-2
RENAULT 29BG - TR 4X2 VBG 135
60458/81
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60458/81

29TG - TR 4X2
60458/81
DOI

25BC - T 4X2 -
60458/81
LC

25DC - T 6X4 -
RENAULT 60458/81
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60458/81
(DOI)
25JC - T 6X2
60458/81
PUSHER

25TC - T 4X2 60458/81

RENAULT TRUCKS 09/2007


15 601 B1-13

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 - GEORG FISCHER


60409/50/55
RENAULT LC fifth wheel coupling 14/09/2006 B2-2
PREMIUM SKS 36 20
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


B1-14 15 601
Standard tightening torques

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
RENAULT LC Definitions 27/02/2003 B3-1
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 B1-15

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 - Standard nut and


RENAULT LC bolt tightening 06/06/2003 B3-2
PREMIUM torques table
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


B1-16 15 601
Specific tightening torques

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 - Specific tightening


torques for JOST 60451/52
LC
fifth wheel 12/10/2006 B4-1
RENAULT 29BG - TR 4X2 couplings
60451/52
PREMIUM DOI - LC JSK 36 DV
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


15 601 B1-17

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 - Specific tightening


60429/33/35
LC torques for JOST
12/10/2006 B4-3
RENAULT 29BG - TR 4X2 fifth wheel
DOI - LC couplings JSK 37 C 60429/33/35
PREMIUM
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

34FC T 6X4
60430
EURO 3

34FF T 6X4
60430
EURO 4

34TC T 4X2
60430
EURO 3 Specific tightening
torques for JOST
RENAULT 34TF T 4X2
fifth wheel 60430 12/10/2006 B4-5
KERAX DXi 11 EURO 4
couplings
34YF T 4X4 JSK 38 C/G
60430
EURO 4

34ZC T 6X6
60430
EURO 3

34ZF T 6X6
60430
EURO 4

RENAULT TRUCKS 09/2007


B1-18 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 - Specific tightening


torques for JOST 60478/79/80
RENAULT LC 16/10/2006 B4-7
fifth wheel
PREMIUM
24FF - TR 6X4 couplings JSK 42 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 B1-19

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
60409/50/55
LC Specific tightening
torques for GEORG
RENAULT 24DF - TR 6X4 - FISCHER fifth wheel 23/03/2007 B4-9
PREMIUM LC couplings
DXi 11 EURO 4 24FF - TR 6X4 SKS 36 20

24JF - TR 6X2
Pusher

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


B1-20 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 Specific tightening 60441/42/43


torques for
29BB - TR 4X2 -
FONTAINE fifth 60441/42/43 17/10/2006 B4-11
LC
wheel couplings
RENAULT 29BG - TR 4X2 VBG 135/150 SP
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC
RENAULT
PREMIUM 25DC - T 6X4 -
60441/42/43
DXi 11 EURO 3 LC
(DOI) 25FC - T 6X4 60441/42/43

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


15 601 B1-21

General features

Fifth wheel coupling

Fifth wheels are available in several heights H and, for some of


them, with two coupling diameters 2" and 3.5". The characteristics
specific to the fifth wheel are engraved on a riveted plate
(D, maximum vertical load, height). The D is a permissible load
criterion considered for normal use. Certain fifth wheels can be
connected to the tractor’s centralized lubrication system.

9.8 x 0.6 x T x R
D= (kN)
T+R-U

T = Gross tractor weight (in tonnes).


R = Gross semi-trailer weight (in tonnes).
U = Fifth wheel vertical load (in tonnes).
When fitting a fifth wheel, check the compatibility of the D in relation to the use of the vehicle. For harsh use, the
D of the fifth wheel must be substantially higher than that calculated for the tractor.

Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.

Kingpin

Kingpins are available in two standard sizes: 2" (normal use) and
3.5" (harsh use, high tonnage). They are made from special steels
and are heat treated.
If at any point on the kingpin, the diameter D or d is less than the
minimum value, replace the kingpin complete with securing bolts.

dia. D mm dia. d mm
Kingpin
Original Min. Original Min.
2'' 73 71 50.8 49
3.5'' 114 112 89 86

Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.

RENAULT TRUCKS 09/2007


B1-22 15 601
Fifth wheel oscillation limitation stop

Depending on the equipment, a stop fastened to the skid plate limits the oscillating movement of the fifth wheel.

Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.

Fifth wheel skid plate

Drillings for fastening the fifth wheel are standardized. The skid plate is fastened to the chassis via mounting
brackets. Depending on the equipment, the skid plate can be fitted with an additional mounting plate or a fifth
wheel oscillation limitation stop.
Skid plates are available in several heights but are not necessarily compatible with all fifth wheels.
The position of the fifth wheel on-vehicle can be modified by moving the position of the skid plate
(drillings are provided in the mounting brackets for this purpose).

Any conversion or repair, unless otherwise specified, is forbidden. If any fault is found
(cracking, splitting, exaggerated wear...), replace the part in question. In the event of removal of a
component, replace the threaded hardware and tighten to torque.

RENAULT TRUCKS 09/2007


15 601 B1-23

Vehicle-fifth wheel correlation

Height Kingpin
Type Premium Kerax Magnum
(mm) (inches)
150 2 X X
JOST JSK 36 DV
185 2 X X
150 2 X X
JOST JSK 37 C 185 2 X X
250 2 X X
JOST JSK 38 C 190 3.5 X
JOST JSK 38 G 290 3.5 X
150 2 X X X
JOST JSK 42 185 2 X X X
250 2 X X X
150 2 X X
GEORG FISCHER SKS 36.20 185 2 X X X
250 2 X X X
148 2 X X
FONTAINE VBG 150 SP 185 2 X X
210 2 X X
220 2 X X
FONTAINE VBG 135 265 2 X X
292 2 X X

RENAULT TRUCKS 09/2007


B1-24 15 601

RENAULT TRUCKS 09/2007


15 601 B2-1

Specific characteristics

JOST fifth wheel coupling JSK 36 DV

Kingpin diameter 2"


Weight 119/124 kg
Height 150/185 mm
Maximum vertical load 20 000 kg
D-value 152 kN

JOST fifth wheel coupling JSK 37 C

Kingpin diameter 2"


Weight 150 kg
Height 150/185/250 mm
Maximum vertical load 20 000 kg
D-value 152 kN

JOST fifth wheel coupling JSK 38 C

Kingpin diameter 3.5 "


Weight 190 kg
Height 190 mm
Maximum vertical load 36 000 kg
D-value 260 kN

JOST fifth wheel coupling JSK 38 G

Kingpin diameter 3.5 "


Weight 265 kg
Height 290 mm
Maximum vertical load 36 000 kg
D-value 260 kN

JOST fifth wheel coupling JSK 42

Kingpin diameter 2"


Weight 126/124/134 kg
Height 150/185/250 mm
Maximum vertical load 20 000 kg
D-value 152 kN

RENAULT TRUCKS 09/2007


B2-2 15 601
FONTAINE fifth wheel coupling VBG 150 SP

Kingpin diameter 2"


Weight 113/117/122 kg
Height 148/185/210 mm
Maximum vertical load 20 000 kg
D-value 150 kN

FONTAINE fifth wheel coupling VBG 135

Kingpin diameter 2"


Weight 236/248/251 kg
Height 220/265/292 mm
Maximum vertical load 18 000 kg
D-value 135 kN

GEORG FISCHER fifth wheel coupling SKS 36 20

Kingpin diameter 2"


Weight 116/119/131 kg
Height 150/185/250 mm
Maximum vertical load 20 000 kg
D-value 152 kN

RENAULT TRUCKS 09/2007


15 601 B3-1

Standard tightening torques

Definitions

There are several types of tightening:


– Tightening to torque (in Nm)
– Tightening to angle (in °)
– Tightening to torque-angle (in Nm + °)

Torques given in Nm are nominal torques


(average value calculated on the basis of the minimum torque and the maximum torque).
The tightening precision class defines the tolerance of this torque in percent as a function of the nominal torque
applied.

Tightening precision classes:


– Class I: Special threaded hardware (tolerances ± 10% of the final torque).
– Class II: Reserved for precise tightening (tolerance ± 10% of the nominal torque).
– Class III: Reserved for normal standard tightening (tolerance ± 20% of the nominal torque)

For standard threaded hardware indicated in the table below, use tightening class III.
For other torques, see the following page(s).

"FIH" type (Nylstop) locknuts must be replaced whenever removed. "DRH" type (oval) locknuts can be
re-used. If locknuts (DRH, FIH or other) are re-used, make absolutely certain that the screw-thread of the bolt
protrudes least two threads above the top edge of the nut.

RENAULT TRUCKS 09/2007


B3-2 15 601
Standard nut and bolt tightening torques table

The tightening torque values given in the table are based on standard 01.50.4002 and apply to new nuts and bolts
fitted dry and re-used nuts and bolts with oil applied to the screw-threads. If any nuts and bolts are replaced, it is
absolutely essential to use nuts and bolts recommended by the RENAULT TRUCKS Spare Parts Department
(coefficient of friction in compliance with standard 01.50.4002).

Tightening torque values in Nm for conventional "metric system" threaded hardware based on
standard 01.50.4002 (H: normal and HE: with flange)
Diameter and pitch of nuts and Quality class III
bolts Quality class 8.8 Quality class 10.9
6 x 1.00 7.5 ± 1.5 11 ± 2.2
7 x 1.00 15 ± 3 20 ± 4
8 x 1.00 20 ± 4 30 ± 6
8 x 1.25 20 ± 4 27 ± 5.4
10 x 1.00 40 ± 8 60 ± 12
10 x 1.25 40 ± 8 60 ± 12
10 x 1.50 40 ± 8 50 ± 10
12 x 1.25 70 ± 14 100 ± 20
12 x 1.50 65 ± 13 95 ± 19
12 x 1.75 60 ± 12 90 ± 18
14 x 1.50 105 ± 21 155 ± 31
14 x 2.00 100 ± 20 145 ± 29
16 x 1.50 160 ± 32 220 ± 44
16 x 2.00 150 ± 30 220 ± 44
18 x 1.50 240 ± 48 340 ± 68
18 x 2.50 210 ± 42 310 ± 62
20 x 1.50 330 ± 66 480 ± 96
20 x 2.50 300 ± 60 435 ± 87
22 x 1.50 450 ± 90 650 ± 130
22 x 2.50 410 ± 82 595 ± 119
24 x 2.00 560 ± 112 820 ± 164
24 x 3.00 510 ± 102 750 ± 150

RENAULT TRUCKS 09/2007


15 601 B4-1

Specific tightening torques

Specific tightening torques for JOST fifth wheel couplings JSK 36 DV

RENAULT TRUCKS 09/2007


B4-2 15 601

RENAULT TRUCKS 09/2007


15 601 B4-3

Specific tightening torques for JOST fifth wheel couplings JSK 37 C

RENAULT TRUCKS 09/2007


B4-4 15 601

RENAULT TRUCKS 09/2007


15 601 B4-5

Specific tightening torques for JOST fifth wheel couplings JSK 38 C/G

RENAULT TRUCKS 09/2007


B4-6 15 601

RENAULT TRUCKS 09/2007


15 601 B4-7

Specific tightening torques for JOST fifth wheel couplings JSK 42

RENAULT TRUCKS 09/2007


B4-8 15 601

RENAULT TRUCKS 09/2007


15 601 B4-9

Specific tightening torques for GEORG FISCHER fifth wheel couplings


SKS 36 20

RENAULT TRUCKS 09/2007


B4-10 15 601

RENAULT TRUCKS 09/2007


15 601 B4-11

Specific tightening torques for FONTAINE fifth wheel couplings VBG 135/150 SP

RENAULT TRUCKS 09/2007


B4-12 15 601

RENAULT TRUCKS 09/2007


15 601 C-1

TOOLS / CONSUMABLES

RENAULT TRUCKS 09/2007


C-2 15 601
APPLICABILITY

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
EURO 3

34FF T 6X4
EURO 4

34TC T 4X2
EURO 3

RENAULT 34TF T 4X2


KERAX DXi 11 EURO 4

34YF T 4X4
EURO 4

34ZC T 6X6
EURO 3

34ZF T 6X6
EURO 4

17JE - TR 6x2
RENAULT Pusher
MAGNUM DXi
17TE

24BF - TR 4X2 -
LC

24DF - TR 6X4 -
RENAULT LC Generalities 24/11/2004 C-3
PREMIUM
24FF - TR 6X4
DXi 11 EURO 4
24JF - TR 6X2
Pusher

24TF - TR 4X2

29BB - TR 4X2 -
LC

RENAULT 29BG - TR 4X2


PREMIUM DOI - LC
DXi 7 29TB - TR 4X2

29TG - TR 4X2
DOI

25BC - T 4X2 -
LC

25DC - T 6X4 -
RENAULT LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4
(DOI)
25JC - T 6X2
PUSHER

25TC - T 4X2

RENAULT TRUCKS 09/2007


15 601 C-3

Generalities

RENAULT TRUCKS divides tools into three categories:

– General-purpose tools: proprietary tools


• 50 00 26 .... reference number
(possibility of purchasing through the RENAULT TRUCKS Spare Parts department).
• 4-figure reference number (tools classified by RENAULT TRUCKS but available from the supplier).

– Special tools: specifically created tools distributed by the RENAULT TRUCKS Spare Parts Department
• To be ordered according to the reference numbers appearing in the list of tools on the following pages.

– Locally manufactured tools:


• 4-figure reference number (represented by a drawing): tools that are simple to make without need for
special qualification.

Three levels (or echelons) determine their assignment:


– Level 1: tools for servicing, maintenance and minor tasks
– Level 2: tools for major repairs
– Level 3: tools for refurbishment

Proprietary tools mentioned in this manual do not appear in the tools list.
These tools are identified in the standard tools manual (MO) by a 4-figure number.

RENAULT TRUCKS 09/2007


C-4 15 601
LIST OF TOOLS

General-purpose tools

RENAULT Manufacturer Manufacturer


Illustration Designation Level Qty
TRUCKS Ref. reference code

5000260811 Puller 2 1

Special Tools

RENAULT Manufacturer Manufacturer


Illustration Designation Level Qty
TRUCKS Ref. reference Code

Set of
5000262363 2 1
pushers

5000263016 Handle 2 1

Locally manufactured tools

RENAULT Manufacturer Manufacturer


Illustration Designation Level Qty
TRUCKS Ref. Reference Code

2513 Tube 2 1

RENAULT TRUCKS 09/2007


15 601 C-5

LIST OF CONSUMABLES

Reference Designation

50 21 130 155 Graisse sellette EP 500 G

RENAULT TRUCKS 09/2007


C-6 15 601

RENAULT TRUCKS 09/2007


15 601 D1-1

JOST FIFTH WHEEL COUPLING JSK 36 DV

RENAULT TRUCKS 09/2007


D1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC
Exploded view 13/09/2006 D1-12
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


15 601 D1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC
Identification 14/09/2006 D1-13
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


D1-4 15 601
Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 - Set of pedestal


60451/52 20/09/2006 D2-1
LC brackets

RENAULT 29BG - TR 4X2


60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC
RENAULT
PREMIUM 25DC - T 6X4 -
60451/52
DXi 11 EURO 3 LC
(DOI) 25FC - T 6X4 60451/52

25TC - T 4X2 60451/52

60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
RENAULT 34TF T 4X2
Kingpin 35/78/79/80/09/ 20/09/2006 D2-1
KERAX DXi 11 EURO 4
50/55

60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55

RENAULT TRUCKS 09/2007


15 601 D1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55

60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55

RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55

60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55

60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55

60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55
Kingpin 20/09/2006 D2-1
60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55

60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55

60451/52/29/33/
25BC - T 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55

60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


D1-6 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2 60429/33/35/51/


RENAULT Pusher 52
MAGNUM DXi 60429/33/35/51/
17TE
52

24BF - TR 4X2 - 60429/33/35/51/


LC 52

24DF - TR 6X4 - 60429/33/35/51/


LC 52
RENAULT
60429/33/35/51/
PREMIUM 24FF - TR 6X4
52
DXi 11 EURO 4
24JF - TR 6X2 60429/33/35/51/
Pusher 52

60429/33/35/51/
24TF - TR 4X2
52

29BB - TR 4X2 - 60429/33/35/51/


LC Lock jaw and wear 52
20/09/2006 D2-1
29BG - TR 4X2 ring 60429/33/35/51/
RENAULT DOI - LC 52
PREMIUM
DXi 7 60429/33/35/51/
29TB - TR 4X2
52

29TG - TR 4X2 60429/33/35/51/


DOI 52

25BC - T 4X2 - 60429/33/35/51/


LC 52

25DC - T 6X4 - 60429/33/35/51/


LC 52
RENAULT
PREMIUM 60429/33/35/51/
25FC - T 6X4
DXi 11 EURO 3 52
(DOI)
25JC - T 6X2 60429/33/35/51/
PUSHER 52

60429/33/35/51/
25TC - T 4X2
52

RENAULT TRUCKS 09/2007


15 601 D1-7

Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC
Bearing bush 20/09/2006 D3-1
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


D1-8 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC
Locking device kit 13/10/2006 D3-2
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


15 601 D1-9

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC
Wear ring 16/10/2006 D3-3
RENAULT 29BG - TR 4X2
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


D1-10 15 601
Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC Adjusting the
21/09/2006 D4-1
RENAULT 29BG - TR 4X2 locking clearance
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


15 601 D1-11

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60451/52
Pusher
MAGNUM DXi
17TE 60451/52

24BF - TR 4X2 -
60451/52
LC

24DF - TR 6X4 -
60451/52
RENAULT LC
PREMIUM
24FF - TR 6X4 60451/52
DXi 11 EURO 4
24JF - TR 6X2
60451/52
Pusher

24TF - TR 4X2 60451/52

29BB - TR 4X2 -
60451/52
LC Functional locking
21/09/2006 D4-2
RENAULT 29BG - TR 4X2 test
60451/52
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60451/52

29TG - TR 4X2
60451/52
DOI

25BC - T 4X2 -
60451/52
LC

25DC - T 6X4 -
RENAULT 60451/52
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60451/52
(DOI)
25JC - T 6X2
60451/52
PUSHER

25TC - T 4X2 60451/52

RENAULT TRUCKS 09/2007


D1-12 15 601
Identification

Exploded view

RENAULT TRUCKS 09/2007


15 601 D1-13

Identification

The item numbers indicated in the text refer to the drawing on page D-1-12.

Item Designation Quantity


1 Socket head bolt 3
2 Wear ring 1
3 Pin 1
4 Spring clip 1
5 Adjusting screw 1
6 Cylindrical pin 1
7 Hexagon bolt 1
8 Spring 1
9 Latch 1
10 Spring 1
11 Bolt 1
12 Lock jaw 1
13 Spring 1
14 Bolt 1
15 Locking bar 1
16 Spacer 1
17 Operating lever 4
18 Clamp pin 2
19 Washer 2
20 Clamp pin 2
21 Nut 2
22 Washer 2
23 Hexagon bolt 1
24 Control lever 1
25 Cable 1
26 Hexagon bolt 1
27 Operating handle 1
28 Bearing bush 2
29 Pedestal bracket 2
30 Bracket shaft 2
31 Blanking plug 2
32 Clamp plate 2
33 Hexagon bolt 2

RENAULT TRUCKS 09/2007


D1-14 15 601
Item Repair kit Quantity
28 - 29 - 30
Pedestal brackets 1
- 31 - 32 - 33
1-2-3
Locking device 1
- 10 - 11 - 12

RENAULT TRUCKS 09/2007


15 601 D2-1

Inspection for wear

Set of pedestal brackets

Horizontal direction:
No checks

Vertical direction:
Using a lever, raise the skid plate to the level of the pedestal
brackets and measure the vertical clearance.
The pedestal brackets clearance A should be less than 5 mm.
If it is not, proceed with refurbishment of the pedestal brackets.

Kingpin

Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.

Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.

Lock jaw and wear ring

Dimension a
Min. = 30.5 mm
Max. = 33.5 mm
If a < 30.5 mm, replace the wear ring.

Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.

RENAULT TRUCKS 09/2007


D2-2 15 601

RENAULT TRUCKS 09/2007


15 601 D3-1

Removal / Fitting

Bearing bush

The item numbers indicated in the text refer to the drawing on page D-1-12.

Removal
Remove the fifth wheel coupling and mount it upside down on a
bench.
Remove clamp plate (32).
Remove bolts (33).
Remove blanking plug (31).

Remove bracket shaft (30).


Use tool 0811.
Remove pedestal bracket (29).

Remove bearing bush (28).


Use tool 2363 + 3016.
Use a press.

Fitting
Proceed in the reverse sequence to removal.
Inspect the state of bracket shafts (30).
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and smear the bore of pedestal bracket shaft (30) with
grease.
Use 50 21 130 155 grease.
Clean and grease bearing bush (28).
Use 50 21 130 155 grease.

RENAULT TRUCKS 09/2007


D3-2 15 601
Fit bearing bush (28).
Use tool 2363 + 3016.
Use a press.
Replace bolts (33).
Replace clamp plate (32).
Tighten to torque.
See pages B-4-1.
Lock bolts (33).
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-1.

Locking device kit

Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page D-1-12.

THE LOCK JAW AND THE WEAR RING MUST ONLY BE REMOVED AND
FITTED AFTER SPRING (13) HAS BEEN UNHOOKED.
RISK OF ACCIDENT.

Removal
Remove spring (13).
Take out clamp pin (3).
Remove spring (10).
Remove bracket shaft (11).
Remove lock jaw (12).
Take out clamp pin (20).
Remove nut (21) and washer (22).
Take out clamp pin (18).
Remove washer (19).
Remove operating lever (17).
Remove operating handle (27).
Remove locking bar (15).
Save bolt (14).
Save spacer (16).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace all the pins.
Tighten nut (21), slacken off by half a turn, then fit clamp pin (20).
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-1.

RENAULT TRUCKS 09/2007


15 601 D3-3

Wear ring

The item numbers indicated in the text refer to the drawing on page D-1-12.

Removal
Remove bolts (1).

Remove the wear ring (2).


Use a screwdriver.

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-1.

RENAULT TRUCKS 09/2007


D3-4 15 601

RENAULT TRUCKS 09/2007


15 601 D4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Loosen locknut (1).
Loosen adjusting screw (2) until it is no longer in contact with locking bar (3).
Push the operating handle to engage the lock jaw as far as possible in the direction of coupling.
Offer up bolt (2) until it enters into contact with locking bar (3).
For a running clearance of 0.3 mm, tighten bolt (2) by one and a half turns.
Tighten locknut (1).

RENAULT TRUCKS 09/2007


D4-2 15 601
Functional locking test

Use a new kingpin.


Position the kingpin in the gap for the locking bar (locking bar end (B) must be on diameter (D) of the kingpin).
Keep the operating handle pushed as in (A) and measure dimension c.
If c < 6 mm, inspect the state of handle, lever and locking bar (distortion or wear).

Close the fifth wheel coupling and note down dimension d.


If d < 10 mm, inspect the state of handle, lever and locking bar (distortion or wear).

RENAULT TRUCKS 09/2007


15 601 D4-3

With the vehicle is hitched, the clearance take-up margin is used up


when e = 0 mm
(when the second notch of the operating handle can be engaged).

RENAULT TRUCKS 09/2007


D4-4 15 601

RENAULT TRUCKS 09/2007


15 601 E1-1

JOST FIFTH WHEEL COUPLING JSK 37 C

RENAULT TRUCKS 09/2007


E1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC
Exploded view 13/09/2006 E1-13
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


15 601 E1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC
Identification 14/09/2006 E1-14
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


E1-4 15 601
Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55

60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 E2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55

60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55

RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55

60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55

60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


15 601 E1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55

60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55

60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 E2-1
LC
50/55

60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55

60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


E1-6 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2 60429/33/35/51/


RENAULT Pusher 52
MAGNUM DXi 60429/33/35/51/
17TE
52

24BF - TR 4X2 - 60429/33/35/51/


LC 52

24DF - TR 6X4 - 60429/33/35/51/


LC 52
RENAULT
60429/33/35/51/
PREMIUM 24FF - TR 6X4
52
DXi 11 EURO 4
24JF - TR 6X2 60429/33/35/51/
Pusher 52

60429/33/35/51/
24TF - TR 4X2
52

29BB - TR 4X2 - 60429/33/35/51/


LC Lock jaw and wear 52
20/09/2006 E2-1
29BG - TR 4X2 ring 60429/33/35/51/
RENAULT DOI - LC 52
PREMIUM
DXi 7 60429/33/35/51/
29TB - TR 4X2
52

29TG - TR 4X2 60429/33/35/51/


DOI 52

25BC - T 4X2 - 60429/33/35/51/


LC 52

25DC - T 6X4 - 60429/33/35/51/


LC 52
RENAULT
PREMIUM 60429/33/35/51/
25FC - T 6X4
DXi 11 EURO 3 52
(DOI)
25JC - T 6X2 60429/33/35/51/
PUSHER 52

60429/33/35/51/
25TC - T 4X2
52

RENAULT TRUCKS 09/2007


15 601 E1-7

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC Set of pedestal
21/09/2006 E2-1
RENAULT 29BG - TR 4X2 brackets
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


E1-8 15 601
Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC
Locking device kit 21/09/2006 E3-1
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


15 601 E1-9

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC
Bearing bush 21/09/2006 E3-2
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


E1-10 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC
Wear ring 16/10/2006 E3-3
RENAULT 29BG - TR 4X2
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


15 601 E1-11

Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC Adjusting the
13/10/2006 E4-1
RENAULT 29BG - TR 4X2 locking clearance
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


E1-12 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60429/33/35
Pusher
MAGNUM DXi
17TE 60429/33/35

24BF - TR 4X2 -
60429/33/35
LC

24DF - TR 6X4 -
60429/33/35
RENAULT LC
PREMIUM
24FF - TR 6X4 60429/33/35
DXi 11 EURO 4
24JF - TR 6X2
60429/33/35
Pusher

24TF - TR 4X2 60429/33/35

29BB - TR 4X2 -
60429/33/35
LC Functional locking
21/09/2006 E4-2
RENAULT 29BG - TR 4X2 test
60429/33/35
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60429/33/35

29TG - TR 4X2
60429/33/35
DOI

25BC - T 4X2 -
60429/33/35
LC

25DC - T 6X4 -
RENAULT 60429/33/35
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60429/33/35
(DOI)
25JC - T 6X2
60429/33/35
PUSHER

25TC - T 4X2 60429/33/35

RENAULT TRUCKS 09/2007


15 601 E1-13

Identification

Exploded view

RENAULT TRUCKS 09/2007


E1-14 15 601
Identification

The item numbers indicated in the text refer to the drawing on page E-1-13.

Item Designation Quantity


1 Socket head bolt 3
2 Wear ring 1
3 Pin 1
4 Spring clip 1
5 Adjusting screw 1
6 Guide plate 1
7 Hexagon nut and bolt 8
8 Grease tube 1
9 Connection 1
10 Grease line 1
11 Cable tie 1
12 Hexagon nut and bolt 1
13 Spring 1
14 Lock jaw 1
15 Bolt 1
16 Grease nipple 4
17 Hexagon nut and bolt 1
18 Spring 1
19 Latch 1
20 Spring 1
21 Locking bar 1
22 Operating lever 1
23 Clamp pin 1
24 Nut 1
25 Washer 1
26 Bolt 1
27 Clamp pin 1
28 Nut 1
29 Washer 2
30 Bolt 2
31 Control lever 2
32 Cable 2
33 Hexagon nut and bolt 1
34 Operating handle 1
35 Bearing half-bush 2
36 Bearing half-bush 2
37 Plate 2
38 Pedestal bracket 2

Item Repair kit Quantity


7 - 35 - 36 - 37 - 38 Pedestal brackets 1
1 - 2 - 10
Locking device 1
- 13 - 14 - 15

RENAULT TRUCKS 09/2007


15 601 E2-1

Inspection for wear

Kingpin

Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.

Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.

Lock jaw and wear ring

Dimension a
Min. = 30.5 mm
Max. = 33.5 mm
If a < 30.5 mm, replace the wear ring.

Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.

Set of pedestal brackets

Horizontal direction:
No checks

Vertical direction:
With a tractor hitched to a laden semi-trailer, distance J between the
lower edge of the bed and the upper edge of the JOST fifth wheel
coupling should be greater than 5 mm.
If it is not, proceed with refurbishment of the pedestal brackets.

RENAULT TRUCKS 09/2007


E2-2 15 601

RENAULT TRUCKS 09/2007


15 601 E3-1

Removal / Fitting

Locking device kit

Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page E-1-13.

THE LOCK JAW AND THE WEAR RING MUST ONLY BE REMOVED AND
FITTED AFTER SPRING (20) HAS BEEN UNHOOKED.
RISK OF ACCIDENT.

Removal
Remove spring (20).
Take out clamp pin (27).
Remove nut (28) and washer (29).
Take out clamp pin (23).
Remove nut (24) and washer (25).
Remove locking bar (21).
Save bolt (26).
Remove spring (13).
Remove bracket shaft (15).
Remove lock jaw (14).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace all the pins.
Tighten nut (28), slacken off by half a turn, then fit clamp pin (27).

It is possible to replace the lock jaw without having to remove the fifth wheel coupling from the vehicle.

PULL THE OPERATING HANDLE IN THE DIRECTION OF UNLOCKING AND WEDGE IT IN THAT POSITION SO AS TO
PREVENT ANY INADVERTENT RETURN (RISK OF ACCIDENT DUE TO THE TENSION OF THE SPRING).

Remove the wear ring and the lock jaw in succession.


Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-3.

RENAULT TRUCKS 09/2007


E3-2 15 601
Bearing bush

The item numbers indicated in the text refer to the drawing on page E-1-13.

Removal
This operation can be performed without having to remove the fifth wheel coupling from the tractor.
Remove nut and bolt (7).
Remove plate (37).
Remove bearing half-bushes (35 - 36).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.

Fit the bearing half-bushes with the arrow pointing towards the front of the vehicle.

Fit nut and bolt (7).


Tighten to torque.
See pages B-4-3.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-3.

RENAULT TRUCKS 09/2007


15 601 E3-3

Wear ring

The item numbers indicated in the text refer to the drawing on page E-1-13.

Removal
Remove bolts (1).

Remove the wear ring (2).


Use a screwdriver.

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-3.

RENAULT TRUCKS 09/2007


E3-4 15 601

RENAULT TRUCKS 09/2007


15 601 E4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Loosen locknut (1).
Loosen adjusting screw (2) until it is no longer in contact with locking bar (3).
Push the operating handle to engage the lock jaw as far as possible in the direction of coupling.
Offer up bolt (2) until it enters into contact with locking bar (3).
For a running clearance of 0.3 mm, tighten bolt (2) by one and a half turns.
Tighten locknut (1).

RENAULT TRUCKS 09/2007


E4-2 15 601
Functional locking test

Use a new kingpin.


Position the kingpin in the gap for the locking bar (locking bar end (B) must be on diameter (D) of the kingpin).
Keep the operating handle pushed as in (A) and measure dimension c.
If c < 6 mm, inspect the state of handle, lever and locking bar (distortion or wear).

Close the fifth wheel coupling and note down dimension d.


If d < 10 mm, inspect the state of handle, lever and locking bar (distortion or wear).

RENAULT TRUCKS 09/2007


15 601 E4-3

With the vehicle is hitched, the clearance take-up margin is used up when e = 0 mm
(when the second notch (B) of the operating handle can be engaged).

RENAULT TRUCKS 09/2007


E4-4 15 601

RENAULT TRUCKS 09/2007


15 601 F1-1

JOST FIFTH WHEEL COUPLING JSK 38 C/G

RENAULT TRUCKS 09/2007


F1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2


Exploded view 60431 13/09/2006 F1-6
KERAX DXi 11 EURO 4

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2


Identification 60431 14/09/2006 F1-7
KERAX DXi 11 EURO 4

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

RENAULT TRUCKS 09/2007


15 601 F1-3

Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2


Kingpin 60431 06/10/2006 F2-1
KERAX DXi 11 EURO 4

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2 Lock jaw and


60431 26/10/2006 F2-1
KERAX DXi 11 EURO 4 wear ring

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

RENAULT TRUCKS 09/2007


F1-4 15 601
Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2


Lock jaw 60431 06/10/2006 F3-1
KERAX DXi 11 EURO 4

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2


Wear ring 60431 06/10/2006 F3-2
KERAX DXi 11 EURO 4

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

RENAULT TRUCKS 09/2007


15 601 F1-5

Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60431
EURO 3

34FF T 6X4
60431
EURO 4

34TC T 4X2
60431
EURO 3

RENAULT 34TF T 4X2 Adjusting the


60431 06/10/2006 F4-1
KERAX DXi 11 EURO 4 locking clearance

34YF T 4X4
60431
EURO 4

34ZC T 6X6
60431
EURO 3

34ZF T 6X6
60431
EURO 4

RENAULT TRUCKS 09/2007


F1-6 15 601
Identification

Exploded view

RENAULT TRUCKS 09/2007


15 601 F1-7

Identification
The item numbers indicated in the text refer to the drawing on page F-1-6.

Item Designation Quantity


1 Socket head bolt 3
2 Wear ring 1
3 Connection 1
4 Grease tube 1
5 Grease line 1
6 Cable tie 1
7 Guide plate 1
8 Hexagon nut and bolt 2
9 Spring clip 1
10 Latch holder 1
11 Clamp pin 2
12 Spring 1
13 Latch 1
14 Hexagon nut and bolt 1
15 Blocking part 1
16 Spring 1
17 Clamp sleeve 1
18 Block 2
19 Hexagon nut and bolt 4
20 Spring 2
21 Hexagon nut and bolt 1
22 Stopper 1
23 Lock jaw 1
24 Bolt 1
25 Locking bolt 1
26 Locking bar 1
27 Tension spring 1
28 Lever 1
29 Bearing 1
30 Hexagon nut and bolt 2
31 Washer 1
32 Spring 1
33 Adjusting screw 1
34 Handle 1
35 Operating handle 1
35A Hexagon nut and bolt 1
35B Cable 1
36 Hexagon bolt 4
37 Hexagon bolt 2
38 Securing plate 1
39 Washer 4
40 Plate 1
41 Round seal 6
42 Bearing bush 4
43 Pedestal bracket 2

RENAULT TRUCKS 09/2007


F1-8 15 601
Item Designation Quantity
44 Cylindrical pin 8
45 Rocker arm (spider beam) 1
46 Grease nipple 6
47 Spacer washer 2
48 Securing ring 2
49 Bearing shaft 1
50 Clamp plate 1
51 Securing plate 1

Item Repair kit Quantity


36 - 37 - 38 - 41 - 42
Pedestal brackets 1
- 44 - 46 - 52
2 - 9 - 20 - 23 - 24 -
Locking device 1
27

RENAULT TRUCKS 09/2007


15 601 F2-1

Inspection for wear

Kingpin

Dimension D
Min. = 112 mm
Max. = 114 mm
If D < 112 mm, replace the kingpin.

Dimension d
Min. = 86 mm
Max. = 89 mm
If d < 86 mm, replace the kingpin.

Lock jaw and wear ring

Dimension a
Min. = 35.5 mm
Max. = 37 mm
If a < 35.5 mm, replace the wear ring.

Dimension b
Min. = 36 mm
Max. = 38 mm
If b < 36 mm, replace the lock jaw.

RENAULT TRUCKS 09/2007


F2-2 15 601

RENAULT TRUCKS 09/2007


15 601 F3-1

Removal / Fitting

Lock jaw

TO AVOID ANY RISK OF CRUSHING DUE TO INADVERTENT LOCKING,


REMOVE OPERATING HANDLE (1) AND LOCK AS IN (A).

Use a screwdriver.

Removal
Remove the wear ring.
See pages F-3-2.
Remove spring (1).

Remove bolt (1).

RENAULT TRUCKS 09/2007


F3-2 15 601
Remove lock jaw (1).

Fitting
Proceed in the reverse sequence to removal.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.

Wear ring

Removal
Remove bolts (1).
Remove the wear ring (2).
Use one lever (3).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Replace bolts (1).
Tighten to torque.
See pages B-4-5.

RENAULT TRUCKS 09/2007


15 601 F4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Loosen locknut (1).
Loosen adjusting screw (2) until it is no longer in contact with locking bar (3).
Push the operating handle to engage the lock jaw as far as possible in the direction of coupling.
Offer up bolt (2) (3).
For a running clearance of 0.3 mm, tighten bolt (2) by one and a half turns.
Tighten locknut (1).

RENAULT TRUCKS 09/2007


F4-2 15 601

RENAULT TRUCKS 09/2007


15 601 G1-1

JOST FIFTH WHEEL COUPLING JSK 42

RENAULT TRUCKS 09/2007


G1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
60478/79/80
RENAULT LC Exploded view 13/09/2006 G1-12
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 G1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 - Identification 14/09/2006 G1-13


60478/79/80
RENAULT LC
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC
RENAULT 25DC - T 6X4 -
PREMIUM 60478/79/80
LC
DXi 11 EURO 3
(DOI) 25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


G1-4 15 601
Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55

60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 G2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55

60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55

RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55

60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55

60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


15 601 G1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55

60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55

60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 G2-1
LC
50/55

60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55

60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


G1-6 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
Lock jaw and 60478/79/80
RENAULT LC 22/09/2006 G2-1
wear ring
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 G1-7

Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
60478/79/80
RENAULT LC Wear ring 16/10/2006 G3-1
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


G1-8 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
60478/79/80
RENAULT LC Lock jaw 16/10/2006 G3-2
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 G1-9

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
60478/79/80
RENAULT LC Locking device kit 17/10/2006 G3-4
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


G1-10 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
Self-lubricating 60478/79/80
RENAULT LC 18/10/2006 G3-5
half-pads
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


15 601 G1-11

Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60478/79/80
EURO 3

34FF T 6X4
60478/79/80
EURO 4

34TC T 4X2
60478/79/80
EURO 3

RENAULT 34TF T 4X2


60478/79/80
KERAX DXi 11 EURO 4

34YF T 4X4
60478/79/80
EURO 4

34ZC T 6X6
60478/79/80
EURO 3

34ZF T 6X6
60478/79/80
EURO 4

17JE - TR 6x2
RENAULT 60478/79/80
Pusher
MAGNUM DXi
17TE 60478/79/80

24BF - TR 4X2 -
60478/79/80
LC

24DF - TR 6X4 -
Adjusting the 60478/79/80
RENAULT LC 22/09/2006 G4-1
locking clearance
PREMIUM
24FF - TR 6X4 60478/79/80
DXi 11 EURO 4
24JF - TR 6X2
60478/79/80
Pusher

24TF - TR 4X2 60478/79/80

29BB - TR 4X2 -
60478/79/80
LC

RENAULT 29BG - TR 4X2


60478/79/80
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60478/79/80

29TG - TR 4X2
60478/79/80
DOI

25BC - T 4X2 -
60478/79/80
LC

25DC - T 6X4 -
RENAULT 60478/79/80
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60478/79/80
(DOI)
25JC - T 6X2
60478/79/80
PUSHER

25TC - T 4X2 60478/79/80

RENAULT TRUCKS 09/2007


G1-12 15 601
Identification

Exploded view

RENAULT TRUCKS 09/2007


15 601 G1-13

Identification
The item numbers indicated in the text refer to the drawing on page G-1-12.

Item Designation Quantity


1 Bolt 1
1a Wear ring 4
2 Securing ring 1
3 Locking bar 1
3a Bolt 1
4 Spring 1
5 Grease line 1
6 Spring clip 1
7 Spring 1
8 Spring 1
9 Operating handle 1
9a Hexagon nut and bolt 1
10 Control lever 1
11 Spring 1
12 Bolt 1
13 Operating lever 1
14 Hexagon nut and bolt 1
15 Securing ring 1
16 Adjusting screw 1
17 Bolt 4
18 Bearing half-bush 2
19 Seal 2
20 Self-lubricating half-pads 1
21 Pedestal bracket 2
22 Bolt 8

Item Repair kit Quantity


17 - 18 Pedestal brackets 2
4 - 5 - 6 - 15 Locking device 1
1a - 2 Wear ring 1

RENAULT TRUCKS 09/2007


G1-14 15 601

RENAULT TRUCKS 09/2007


15 601 G2-1

Inspection for wear

Kingpin

Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.

Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.

Lock jaw and wear ring

Dimension a
Min. = 17.5 mm
Max. = 20.5 mm
If a < 17.5 mm, replace the wear ring.

Dimension b
Min. = 17.5 mm
Max. = 19 mm
If b < 17.5 mm, replace the lock jaw.

RENAULT TRUCKS 09/2007


G2-2 15 601

RENAULT TRUCKS 09/2007


15 601 G3-1

Removal / Fitting

Wear ring

Removal
Remove bolts (1).

Lift up securing ring (1).


Use a screwdriver.

Remove securing ring (1).


Remove the wear ring (2).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Tighten to torque.
See pages B-4-7.

RENAULT TRUCKS 09/2007


G3-2 15 601
Lock jaw

The item numbers indicated in the text refer to the drawing on page G-1-12.

Removal
Remove spring (7).

Remove circlip (15).


Remove spring (4).
Remove the cable tie from grease line (5).

Unscrew the connection for grease line (5).


Remove the wear ring.
See pages G-3-1.

RENAULT TRUCKS 09/2007


15 601 G3-3

To facilitate dismantling, use one M14 bolt (A) and one nut (B).
Tighten bolt (A) and unscrew nut (B).

Pull operating handle (9) as in (A).

Unscrew the connection for grease line (5).


Pivot and remove spring clip (6) as in (A).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.

Ensure correct positioning of spring (7).

Tighten to torque.
See pages B-4-7.

RENAULT TRUCKS 09/2007


G3-4 15 601
Locking device kit

Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page G-1-12.

Removal
Remove the wear ring.
See pages G-3-1.
Remove lock jaw.
See pages G-3-2.

Remove spring (11).


Remove bolt (3a).
Slide control lever (10) as in (A) until the two apertures (D - E) are
in line.

Remove bolt (12) through aperture (E).


Remove control lever (10).

Remove locking bar (3).

RENAULT TRUCKS 09/2007


15 601 G3-5

Remove bolt (12).

Remove nut and bolt (14).


Remove control and operating levers (10 - 13).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Replace bolts (3a - 12).
Tighten to torque.
See pages B-4-7.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-7.

Self-lubricating half-pads

Removal
Remove bolts (22).
Remove self-lubricating half-pads (20).

Fitting
Proceed in the reverse sequence to removal.
Tighten to torque.
See pages B-4-7.

RENAULT TRUCKS 09/2007


G3-6 15 601

RENAULT TRUCKS 09/2007


15 601 G4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Loosen locknut (1).
Loosen adjusting screw (2) until it is no longer in contact with locking bar (3).
Push the operating handle to engage the lock jaw as far as possible in the direction of coupling.
Offer up bolt (2) until it enters into contact with locking bar (3).
For a running clearance of 0.3 mm, tighten bolt (2) by one and a half turns.
Tighten locknut (1).

RENAULT TRUCKS 09/2007


G4-2 15 601

RENAULT TRUCKS 09/2007


15 601 H1-1

FONTAINE FIFTH WHEEL COUPLING VBG 135/150SP

RENAULT TRUCKS 09/2007


H1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC
Exploded view 13/09/2006 H1-9
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


15 601 H1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC
Identification 14/09/2006 H1-10
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


H1-4 15 601
Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC
RENAULT
PREMIUM 24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

29BB - TR 4X2 -
60441/42/43
LC

RENAULT 29BG - TR 4X2


Bracket bearing 60441/42/43
PREMIUM DOI - LC 19/09/2006 H2-1
half-shells
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


15 601 H1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC
Lock jaw 22/09/2006 H2-1
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


H1-6 15 601
Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC
Bearing bush 19/10/2006 H3-1
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


15 601 H1-7

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC
Locking device kit 26/10/2006 H3-3
RENAULT 29BG - TR 4X2
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


H1-8 15 601
Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

17JE - TR 6x2
RENAULT 60441/42/43
Pusher
MAGNUM DXi
17TE 60441/42/43

24BF - TR 4X2 -
60441/42/43
LC

24DF - TR 6X4 -
60441/42/43
RENAULT LC
PREMIUM
24FF - TR 6X4 60441/42/43
DXi 11 EURO 4
24JF - TR 6X2
60441/42/43
Pusher

24TF - TR 4X2 60441/42/43

29BB - TR 4X2 -
60441/42/43
LC Adjusting the
22/09/2006 H4-1
RENAULT 29BG - TR 4X2 locking clearance
60441/42/43
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60441/42/43

29TG - TR 4X2
60441/42/43
DOI

25BC - T 4X2 -
60441/42/43
LC

25DC - T 6X4 -
RENAULT 60441/42/43
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60441/42/43
(DOI)
25JC - T 6X2
60441/42/43
PUSHER

25TC - T 4X2 60441/42/43

RENAULT TRUCKS 09/2007


15 601 H1-9

Identification

Exploded view

RENAULT TRUCKS 09/2007


H1-10 15 601
Identification
The item numbers indicated in the text refer to the drawing on page H-1-9.

Item Designation Quantity


1 Skid plate 1
2 Bolt 2
3 Bearing bush 2
4 Pedestal bracket 2
5 Bolt 4
6 Washer 4
7 Locking bar 1
8 Lock pin 2
9 Spring clip 1
10 Cylindrical pin 2
11 Spring 1
12 Spring 1
13 Control lever 1
14 Operating handle 1
15 Bolt 1
16 Nut 1
17 Lever 1
18 Clamp bolt 1
19 Safety chain 1
20 Pin 1
21 Grease nipple 2
22 Bolt 1
23 Nut 1
24 Washer 1
25 Bolt 1
26 Nut 1

Item Repair kit Quantity


3-4 Pedestal brackets 2
7 - 8 - 9 - 10 - 11 -
Locking device 1
12 - 13 - 15

RENAULT TRUCKS 09/2007


15 601 H2-1

Inspection for wear

Bracket bearing half-shells

Visually inspect the pedestal bracket bearing bushes - replace if necessary.


Visually inspect the rubber dampers for wear - replace if necessary.

Lock jaw

Dimension a
Min. = 20.25 mm
If a < 20.25 mm, replace the spring clip.

RENAULT TRUCKS 09/2007


H2-2 15 601

RENAULT TRUCKS 09/2007


15 601 H3-1

Removal / Fitting

Bearing bush

The item numbers indicated in the text refer to the drawing on page H-1-9.

Removal
Remove bolts (5) and washers (6).

Remove bracket shaft (4).


Use tool 0811.
Remove pedestal bracket (2).

Remove bearing bush (3).


Use tool 2513.
Use a press.

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.
Clean and grease the bore of pedestal bracket (2).
Use 50 21 130 155 grease.
Clean and grease bearing bush (3).
Use 50 21 130 155 grease.

RENAULT TRUCKS 09/2007


H3-2 15 601
Fit bearing bush (3).
Use tool 2363 + 3016.
Use a press.
Tighten to torque.
See pages B-4-11.

RENAULT TRUCKS 09/2007


15 601 H3-3

Locking device kit


Remove the fifth wheel coupling and mount it upside down on a bench.
The item numbers indicated in the text refer to the drawing on page H-1-9.
Close the fifth wheel coupling in the “locked” position.

RENAULT TRUCKS 09/2007


H3-4 15 601
Removal
Remove springs (11 - 12).
Remove lock pin (8).
Remove cylindrical pin (10).
Remove locking bar (7).
Remove nut (16) and bolt (15).
Remove nut (23) and washer (24).
Remove bolt (22).
Remove lock jaw (9).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and grease all the joints.
Use 50 21 130 155 grease.
Adjust the locking clearance.
See pages H-4-1.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-11.

RENAULT TRUCKS 09/2007


15 601 H4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Loosen locknut (1).
Loosen adjusting screw (2) until it is no longer in contact with locking bar (3).
Offer up bolt (2) until it enters into contact with locking bar (3).
For a running clearance of 0.7 mm, tighten bolt (2) by 4 complete turns.
Tighten locknut (1).

RENAULT TRUCKS 09/2007


H4-2 15 601

RENAULT TRUCKS 09/2007


15 601 I1-1

GEORG FISCHER FIFTH WHEEL COUPLING SKS 36 20

RENAULT TRUCKS 09/2007


I1-2 15 601
APPLICABILITY

Identification

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
60409/50/55
RENAULT LC Exploded view 13/09/2006 I1-12
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


15 601 I1-3

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

34TF T 4X2
60409/50/55
RENAULT EURO 4
KERAX DXi 11 34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
60409/50/55
RENAULT LC
PREMIUM
24FF - TR 6X4 Identification 60409/50/55 14/09/2006 I1-13
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


I1-4 15 601
Inspection for wear

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
34FC T 6X4
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34FF T 6X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34TC T 4X2
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
RENAULT 34TF T 4X2
35/78/79/80/09/
KERAX DXi 11 EURO 4
50/55

60451/52/29/33/
34YF T 4X4
35/78/79/80/09/
EURO 4
50/55

60451/52/29/33/
34ZC T 6X6
35/78/79/80/09/
EURO 3
50/55

60451/52/29/33/
34ZF T 6X6
35/78/79/80/09/
EURO 4
50/55
Kingpin 20/09/2006 I2-1
60451/52/29/33/
17JE - TR 6x2
35/78/79/80/09/
Pusher
RENAULT 50/55
MAGNUM DXi 60451/52/29/33/
17TE 35/78/79/80/09/
50/55

60451/52/29/33/
24BF - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
24DF - TR 6X4 -
35/78/79/80/09/
LC
50/55

RENAULT 60451/52/29/33/
PREMIUM 24FF - TR 6X4 35/78/79/80/09/
DXi 11 EURO 4 50/55

60451/52/29/33/
24JF - TR 6X2
35/78/79/80/09/
Pusher
50/55

60451/52/29/33/
24TF - TR 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


15 601 I1-5

Applicability date Page


Range Family Title Variant Updating
Start End N°

60451/52/29/33/
29BB - TR 4X2 -
35/78/79/80/09/
LC
50/55

60451/52/29/33/
29BG - TR 4X2
35/78/79/80/09/
RENAULT DOI - LC
50/55
PREMIUM
DXi 7 60451/52/29/33/
29TB - TR 4X2 35/78/79/80/09/
50/55

60451/52/29/33/
29TG - TR 4X2
35/78/79/80/09/
DOI
50/55

60451/52/29/33/
25BC - T 4X2 -
Kingpin 35/78/79/80/09/ 20/09/2006 I2-1
LC
50/55

60451/52/29/33/
25DC - T 6X4 -
35/78/79/80/09/
LC
50/55
RENAULT
60451/52/29/33/
PREMIUM
25FC - T 6X4 35/78/79/80/09/
DXi 11 EURO 3
50/55
(DOI)
60451/52/29/33/
25JC - T 6X2
35/78/79/80/09/
PUSHER
50/55

60451/52/29/33/
25TC - T 4X2 35/78/79/80/09/
50/55

RENAULT TRUCKS 09/2007


I1-6 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
60409/50/55
RENAULT LC Skid plate 19/09/2006 I2-1
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


15 601 I1-7

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
Lock jaw and 60409/50/55
RENAULT LC 19/09/2006 I2-1
wear ring
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


I1-8 15 601
Removal / Fitting

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC
Bracket bearing
24DF - TR 6X4 - half-shells 19/09/2006 I3-1
60409/50/55
RENAULT LC
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25DC - T 6X4 -
60409/50/55
LC
RENAULT
PREMIUM 25FC - T 6X4 60409/50/55
DXi 11 EURO 3 25JC - T 6X2
(DOI) 60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


15 601 I1-9

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
60409/50/55
RENAULT LC Wear ring 19/09/2006 I3-1
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


I1-10 15 601
Applicability date Page
Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
60409/50/55
RENAULT LC Lock jaw 19/09/2006 I3-2
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


15 601 I1-11

Adjustment / testing

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FC T 6X4
60409/50/55
EURO 3

34FF T 6X4
60409/50/55
EURO 4

34TC T 4X2
60409/50/55
EURO 3

RENAULT 34TF T 4X2


60409/50/55
KERAX DXi 11 EURO 4

34YF T 4X4
60409/50/55
EURO 4

34ZC T 6X6
60409/50/55
EURO 3

34ZF T 6X6
60409/50/55
EURO 4

17JE - TR 6x2
RENAULT 60409/50/55
Pusher
MAGNUM DXi
17TE 60409/50/55

24BF - TR 4X2 -
60409/50/55
LC

24DF - TR 6X4 -
Adjusting the 60409/50/55
RENAULT LC 19/09/2006 I4-1
locking clearance
PREMIUM
24FF - TR 6X4 60409/50/55
DXi 11 EURO 4
24JF - TR 6X2
60409/50/55
Pusher

24TF - TR 4X2 60409/50/55

29BB - TR 4X2 -
60409/50/55
LC

RENAULT 29BG - TR 4X2


60409/50/55
PREMIUM DOI - LC
DXi 7 29TB - TR 4X2 60409/50/55

29TG - TR 4X2
60409/50/55
DOI

25BC - T 4X2 -
60409/50/55
LC

25DC - T 6X4 -
RENAULT 60409/50/55
LC
PREMIUM
DXi 11 EURO 3 25FC - T 6X4 60409/50/55
(DOI)
25JC - T 6X2
60409/50/55
PUSHER

25TC - T 4X2 60409/50/55

RENAULT TRUCKS 09/2007


I1-12 15 601
Identification

Exploded view

RENAULT TRUCKS 09/2007


15 601 I1-13

Identification
The item numbers indicated in the text refer to the drawing on page I-1-12.

Item Designation Quantity


1 Skid plate 1
2 Plug 1
3 Adjusting piece 1
4 Operating handle 1
5 Bolt 2
6 Rivet 1
7 Spring clip 1
8 Fixing lug 2
9 Guiding piece 1
10 Bolt 7
11 Locking bar 1
12 Socket 1
13 Bolt retainer 1
14 Bolt 1
15 Stop 1
16 Bracket bearing half-shell 2
17 Pedestal bracket 2
18 Automatic safety device 1
19 Bolt 2
20 Clamp 2
21 Damper 2
22 Spring 1
23 Bolt 1
24 Circlip 1
25 Washer 1
26 Lock jaw 1
27 Washer 1
28 Spring 1
29 Bolt 2
30 Plug 2
31 Bolt 2
32 Pedestal bracket shaft 1
33 Bolt 2
34 Wear ring 1
35 Tack 2
36 Bolt 2
37 Grease line 1
38 Clamp 1
39 Tack 1
40 Plate 1

Item Repair kit Quantity


16 - 21 - 31 - 36 Pedestal brackets 1
24 - 26 - 32 - 33 - 34 Locking device 1

RENAULT TRUCKS 09/2007


I1-14 15 601

RENAULT TRUCKS 09/2007


15 601 I2-1

Inspection for wear

Kingpin

Dimension D
Min. = 71 mm
Max. = 73 mm
If D < 71 mm, replace the kingpin.

Dimension d
Min. = 49 mm
Max. = 50.8 mm
If d < 49 mm, replace the kingpin.

Skid plate

The maximum wear dimension is reached when the skid plate is worn down to the bottom of the lubricating
groove.

Lock jaw and wear ring

The lock jaw and the wear ring are to be replaced when:
– Dimension A between the wear ring and the lock jaw is more
than 65 mm.
– Adjustment of the locking clearance is no longer possible.
Replace the worn parts by a refurbishment kit supplied by the
RENAULT TRUCKS Spare Parts Department.

RENAULT TRUCKS 09/2007


I2-2 15 601

RENAULT TRUCKS 09/2007


15 601 I3-1

Removal / Fitting

Bracket bearing half-shells

Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove bolts (31 - 36).
Remove clamps (20).
Remove the fifth wheel coupling and mount it upside down on a bench.
Remove bearing half-shells (16).
Remove dampers (21).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Replace bolts (31 - 36).
Tighten to torque.
See pages B-4-9.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-9.

Wear ring

Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove bolts (33).
Turn wear ring (34) through 90° and remove it.
Clean the wear ring seat on the skid plate.

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Smear wear ring (34) with grease.
Use 50 21 130 155 grease.
Replace bolts (33).
Tighten to torque.
See pages B-4-9.

RENAULT TRUCKS 09/2007


I3-2 15 601
Lock jaw

Removal
The item numbers indicated in the text refer to the drawing on page I-1-12.
Remove the fifth wheel coupling and mount it upside down on a bench.
Remove spring (28).
Remove circlip (24).
Remove washer (25).
Drive out shaft (32).
Remove lock jaw (26).

Fitting
Proceed in the reverse sequence to removal.
Replace the worn parts by a refurbishment kit supplied by the RENAULT TRUCKS Spare Parts Department.
Clean and smear the bore of pedestal bracket shaft (32) with grease.
Use 50 21 130 155 grease.
Clean and smear the housing of lock jaw (26) with grease.
Use 50 21 130 155 grease.
Place operating handle (4) in the “coupling” position in order to fit spring (28).
Adjust the locking clearance.
See pages I-4-1.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-9.

RENAULT TRUCKS 09/2007


15 601 I4-1

Adjustment / testing

Adjusting the locking clearance

Use a new kingpin.


Place the kingpin in the gap of the lock jaw in the closed position.
Remove bolts (5).
The clearance is adjusted by moving the position of adjusting piece
(3) on operating handle (4).
The spacing of each hole on the operating handle corresponds to a
take-up in clearance of 0.5 mm.
Adjustment is correct when:
– The lock jaw closes completely
(adjusting piece (3) in contact with the skid plate).
– The clearance between the kingpin and the lock jaw is 0.5 mm.
Fit bolts (5).
Tighten to torque.
See pages B-4-9.

If it is no longer possible to take-up play on the lock jaw, both the lock jaw and the wear ring must be replaced.

Adjustment of the lock ring clearance should serve to compensate for wear in the locking device, not wear of the
kingpin.

RENAULT TRUCKS 09/2007


I4-2 15 601

RENAULT TRUCKS 09/2007


15 601 J-1

"HUCK" BRAND RIVETS

RENAULT TRUCKS 09/2007


J-2 15 601
APPLICABILITY

Applicability date Page


Range Family Title Variant Updating
Start End N°

34FF T 6X4
61019/20
RENAULT EURO 4
KERAX DXi 11 34ZF T 6X6
Replacement of 61019/20
EURO 4 15/11/2006 J-3
rivets
RENAULT 24DF - TR 6X4 -
61018
PREMIUM LC
DXi 11 EURO 4 24FF - TR 6X4 61018

RENAULT TRUCKS 09/2007


15 601 J-3

Replacement of rivets

Removal
Remove the fifth wheel coupling.
Depending on equipment
Remove Huck (1).
Use a grinding wheel as in (A).

WHEN FITTING "HUCK" RIVETS IN THE WORKS, THE BOLT IS SUBJECTED TO A SHRINKING EFFECT THAT GENERATES
A PHENOMENON OF ELASTICITY.
SINCE THESE RIVETS HAVE TO BE SECTIONED USING A GRINDING WHEEL TO REMOVE THEM, THE BOLT HEAD IS
THROWN OUT OF ITS HOUSING BECAUSE OF THE ELASTICITY EFFECT GENERATED UPON FITTING.
ESTABLISH A SAFETY ZONE AROUND THE WORK AREA AND TAKE CARE THAT NOBODY TRIES TO CROSS IT.

Remove fifth wheel bolster plate (2).

RENAULT TRUCKS 09/2007


J-4 15 601
Fitting

Ream out holes (A) in bolster plate (B) to 15.8 mm.

Ream out holes (C) in fifth wheel mounting bracket (D) to


15.8 mm.

Replace the removed Huck with:


- Bolt (1).
- Spacer (2).
- Nut (3).
Fifth wheel mounting bracket (A)
Bolster plate (B)
Gently force bolt (1) to fit.
Fit the bolster plate.
Tighten to torque.
See pages B-4-5.
Fit the fifth wheel coupling.
Tighten to torque.
See pages B-4-5.

Lateral "Huck" rivets can be replaced by standard threaded hardware.


Tighten to torque.

RENAULT TRUCKS 09/2007

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