Instructions: PG Speed Control Card Pg-X2
Instructions: PG Speed Control Card Pg-X2
Instructions: PG Speed Control Card Pg-X2
Upon receipt of the product and prior to initial operation, read these instructions
thoroughly and retain them for future reference.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
NOTES FOR SAFE OPERATION
Indicates a potentially hazardous situation that, if not avoided, may result in minor
CAUTION or moderate injury to personnel and damage equipment.
CAUTION
Failure to heed notices labeled with may result in dangerous situations or
equipment damage.
CAUTION
• The option card uses a CMOS IC chip. It may break if touched by bare fingers because of static
electricity. Be careful when handling.
• When removing the option card from the drive for transportation or storage, the card should be
placed in the anti-static package it was received in.
• DO NOT alter wiring or connect or disconnect connectors while equipment power is ON.
Failure to observe these cautions may result in injury or equipment damage!
Before use,
NOTE
1. Before installing the Encoder (PG) Feedback Card (the PG-X2 card), read this manual and the
manual for the installation of the drive.
2. Before connecting the PG-X2 card or external terminals, turn OFF the main power to the drive and
verify that the CHARGE indicator lamp of the Drive is OFF.
3. When ordering the PG-X2 card, specify the product type and code number.
3
WARRANTY INFORMATION
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa's
defective products whether within or outside the warranty period are NOT covered by this
warranty.
4
Restrictions
• The PG-X2 card was not designed or manufactured for use in devices or systems that
may directly affect or threaten human lives or health.
• Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic or electric power, or under-
water use must contact their Yaskawa representatives or the nearest Yaskawa sales office
beforehand.
• This product has been manufactured under strict quality-control guidelines. However, if
this product is to be installed in any location where failure of this product could involve
or result in a life-and-death situation or loss of human life or in a facility where failure
may cause a serious accident or physical injury, safety devices must be installed to mini-
mize the likelihood of any accident.
5
Contents
NOTES FOR SAFE OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
WARRANTY INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
3 Installation Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
3.1 Before Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9
3.2 Drive Installation Procedure - - - - - - - - - - - - - - - - - - - - - - - - -9
4 Interconnection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
5 Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
5.1 Terminal Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
5.2 Wiring Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Revision History
6
1 Inspection after Delivery
CAUTION
• Verify that the products received are the products ordered.
Installation of incorrect product may lead to injury or damage.
Prior to shipment, all Yaskawa products undergo rigorous inspection procedures to ensure accu-
racy and reliability. We recommend checking the following items upon receipt.
• Check that the code number (73600-A015X) and product type (PG-X2) labeled on the
actual card correspond to product ordered.
• Check for damage or shortage caused during transportation.
Report any material or manufacturing defects on the card to your Yaskawa representative.
7
2 Introduction and Component Names
The Encoder (PG) Feedback Card (hereafter referred to the PG-X2 card) is mounted on the
drive’s control board to provide speed and direction feedback. The drive’s control logic can use
this information for purposes such as correcting for speed fluctuation caused by motor slip and
maintaining the velocity.
Using standard software, the PG-X2 card can be used for closed loop control (Flux Vector or
V/F with PG). Standard software does not utilize the marker (C or Z) pulse from the encoder.
The PG-X2 card is compatible with the G5, F7 and G7 Yaskawa drives.
Terminal TA3 Terminal block TA1 Terminal block TA2 Connector to Inverter
(for connecting shielded sheath) control board (4CN)
8
3 Installation Procedure
3 Installation Procedure
Remove contents from package and verify that a mounting spacer (code number
SRNT41028-9) is included with the PG-X2 card (see Fig. 2).
0.567 in. (14.4 mm)
0.197 in. (5 mm) 1.32 in. (33.6 mm) 0.224 in. (5.7 mm)
Fig. 2 Spacer
1. Turn OFF the main power and wait for the time specified on the cover of the Drive for
voltage to bleed off the DC bus capacitors. Remove the cover and verify that the
CHARGE indicator lamp is OFF.
2. Insert the spacer (SRNT41028-9) into the spacer mounting hole in the mounting base of
the Drive (see Fig. 3). Drive models of 3.7 kW or smaller capacities have two closely
spaced mounting holes. Insert the spacer into the hole closest to the 7CN connector on
the control board. Insertion of the spacer into the incorrect hole will stack the spacer. Be
careful to insert in the proper hole in the proper inserting direction.
3. Align the two holes of the PG-X2 card and projections as shown in the detailed side
view, first at location (a) and then at (b), and precisely place the card on the option A
connector. Insert the spacer mounted at 2 above into the PG-X2 spacer mounting hole.
(See part A of the side view on the next page.)
4. Rotate the top edge of the card down into place, carefully aligning connector 4CN on
the back of the card with connector 4CN on the control board.
5. Gently press the card into place until 4CN and the spacer click into place.
6. Connect the grounding lead wire of the PG-X2 card to the grounding terminal (G5: 12
(G), G7 or F7: E (G)) on the control board.
9
Option A installation spacer
PG-X2 Spacer mounting hole (SRNT41028-9, comes with PG-X2)
Option A Top
4CN Option Mounting base of Inverter
A connector
Option C
2CN Option
C connector Mounting base of Inverter
Spacer mounting hole
PG-X2
Control board
Control board
Spacer
Mounting
3CN Option Option D base side
D connector
Option A side
Installation of spacer
(b)
Connector
terminal (a)
Bottom
Grounding terminal
(G5: 12 (G), G7 or F7: E (G)) Details
Option C
Option clip
(To secure option C or D) Option D
3CN
Option D connector Option D installation spacer
Note: Be sure to remove the option clip before installing the PG-X2 card. If
the card is installed with the clip attached, the card cannot be cor-
rectly installed, and the card will perform poorly.
Fig. 3 Installation of the PG-X2 Card
10
4 Interconnection
4 Interconnection
Fig. 4 shows interconnection between the Drive, the PG-X2 card, and peripheral equipment.
Inverter
MCCB
Motor
R U
S V IM PG
T W
TA1 1 * F
1P12 12 V
(+12 V)
2 P
IG G 0V
Varispeed G7 (0 V) 3
PA IP5
(+5 V) +5 V
Pulse A 4 Output C
P (Phase B)
PB 5 D
Pulse B 6 A
7 P B
(Phase A)
PZ
Pulse Z 8
GND
9
10
IG
TA3
(E)
TA2 1 Pulse A
4CN 4CN Pulse B
2 Pulse A
3 (Forward rotation)
4 Pulse B Pulse monitor outputs
5
E (G) Pulse Z
6
(E) 7
*Power supply for PG (From PG-X2)
Grounding lead wire PG speed controller card PG-X2
TA1 1-2 (0 V): +12 V 200 mA max.
TA2 3-2 (0 V): +5 V 200 mA max.
DO NOT use the both supplies at the same time.
Note: The PG terminal symbols are the examples when using a Yaskawa’s motor.
PG type: LMA-BM- (line-driver output)
Fig. 4 Basic Interconnection Diagram (Example when Used with a G7-series Inverter)
11
5 Wiring
PG Signal Output
The PG signal output (phases A and B) may vary according to installation location on the
motor. Refer to Fig. 4 for correct wiring.
In general, motor forward direction is counterclockwise (CCW) as viewed from the load
shaft. For YASKAWA’s motor, phase A of PG output leads phase B by a phase angle of 90°
in clockwise (CW) rotation. According to PG, phase A lags phase B by a phase angle of 90°
in clockwise (CW) rotation. In this case, when PG is installed at the opposite drive end, con-
nect phases A and B output from PG to the option card as it is.
For YASKAWA’s Inverter motor with PG, PG is installed at the opposite drive end. Then,
phase A lags phase B by a phase angle of 90° at motor forward run. (Motor runs CCW as
viewed from PG.) Therefore, when using this motor or similar motors, connect phases A
and B to the option card after replacing phase output. The pulse monitor on this option
shows phase A leading phase B by a phase angle of 90°.
12
5 Wiring
NOTE • Separate the control signal wires (terminal blocks TA1 and TA2) of the PG-X2 card from the main
circuit wires and other power cables.
• Use a shielded wire to connect the encoder (PG). Connect the wires as shown in Fig. 5 to prevent
noise interference. The wire distance must be 328 ft. (100 m) or less.
• To prevent noise, use shielded wire and separate from heavy current circuits (200 VAC or greater)
or relay drive circuits. (Wire length to the PG connector must be 328 ft. (100 m) or less.)
• If the PG signal is affected by noise, disconnect the grounding lead wire (E) from the grounding
terminal (G5: 12 (G), G7 or F7: E (G)) of the control board of the Inverter. Alternatively, change
the location of the shielded sheath connection.
• The recommended tightening torque is 0.22 to 0.25 Nxm.
Do not connect
Connect to terminal block or ground sheild at
TA3 on PG-X2 card this end
Insulate these parts
with insulting tape
Applicable wire specifications for terminal blocks TA1 and TA2 are shown in Table 2.
Terminal: MKDS1 series manufactured by Phoenix Contact GmbH & Co.
13
Strip back insulation for a distance of 0.22 inches (5.5 mm) on wire leads connected to the
PG-X2 card.
0.22 in. (5.5mm)
Fig. 6 Connecting Wire End for Terminal Blocks TA1 and TA2 Side
14
6 Application of Encoder (PG)
To find the output frequency of your encoder (PG), use the following formula.
Motor rotation speed (min-1) at max. frequency output
fPG (Hz) = × Encoder (PG) constant (pulses/rev)
60
Maximum power available to drive the encoder (PG) with the PG-X2 is 200 mA. Should
your encoder (PG) require more than 200 mA, it will be necessary to provide a separate
power supply. If momentary power loss ride-through function is necessary, provide backup
capacitor or take other necessary measures. See Fig. 7.
PG-X2
PG power supply
TA1
AC 0V +12V
IP12 1
0V
IG 2
* +12 V
IP5 3
+ +
A (+) 4
− PG
A (−) 5
+
B (+) 6
−
B (−) 7
Z (+) 8
Z (−) 9 Signal
IG 10
TA3
15
7 PG-X2 Card Parameter List
If using the PG-B2 card with any Yaskawa drives other than the G5, F7, or G7, refer to the
instruction manual of the drive being used.
Flux Vector*9
V/f Control
PG PG Pulses/ F1-01 PG constant 0 to 60000 600 × × { × { ×
Option Rev
Setup PG Fdbk F1-02 Operation 0 to 3 1 × 0: Ramp to Stop × { × { ×
Loss Sel selection at PG 1: Coast to Stop
open circuit 2: Fast-Stop
(PGO) 3: Alarm Only
PG Over- F1-03 Operation 0 to 3 1 × × { × { {
speed Sel selection at
overspeed (OS)
PG Devia- F1-04 Operation 0 to 3 3 × × { × { {
tion Sel selection at
deviation
PG Rotation F1-05 PG rotation 0,1 0 × 0: Fwd=CCW × { × { ×
Sel 1: Fwd=CW
PG Output F1-06 PG division rate 1 to 132 1 × Effective with × { × { ×
Ratio PG-B
PG Ramp PI/ F1-07 Integral value 0,1 0 × 0: Disabled × { × × ×
I Sel during accel/ 1: Enable
decel enable/
disable
PG Overspd F1-08 Overspeed 0 to 120 % 115 % × × { × { {
Level detection level
PG Overspd F1-09 Overspeed 0 to 2.0 s 0.0 s *3 × × { × { {
Time detection delay-
(1.0 s) *4
time
PG Deviate F1-10 Excessive speed 0 to 50 % 10 % × × { × { {
Level deviation detec-
tion level
PG Deviate F1-11 Excessive speed 0 to 10 s 0.5 s × × { × { {
Time deviation detec-
tion delay time
PG# Gear F1-12 Number of PG 0 to 1000 0 × × { × × ×
Teeth 1 gear teeth 1
PG# Gear F1-13 Number of PG 0 to 1000 0 × × { × × ×
Teeth 2 gear teeth 2
PGO Detect F1-14 PG open-cir- 0 to 10 s 2s × × { × { ×
Time *5 cuit detection
time
16
7 PG-X2 Card Parameter List
Flux Vector*9
V/f Control
ASR ASR P Gain C5-01 ASR propor- 0 to 20.00 *3 { × { × { {
Tuning 1 tional (P) gain 1 300.00
(0.20) *4
*6
ASR I Time C5-02 ASR integral (I) 0 to 0.500 s *3 { × { × { {
1 time 1 10.000 s
(0.200 s) *4
ASR P Gain C5-03 ASR propor- 0 to 20.00 *3 { × { × { {
2 tional (P) gain 2 300.00
(0.02) *4
ASR I Time C5-04 ASR integral (I) 0 to 0.500 s *3 { × { × { {
2 time 2 10.000 s
(0.050 s) *4
ASR Limit C5-05 ASR limit 0.0 to 20 5.0 % *4 × × { × × ×
%
ASR Delay C5-06 ASR primary 0.000 to 0.004 s *3 × × × × { {
Time 1 *8 delay time 1 0.500 s *3
* 1. { = Enable, × = Disable
* 2. { = Setting enable, × = Setting disable
* 3. For flux-vector control
* 4. For V/f with PG feedback control
* 5. For the F7, setting and reference are enabled for the software No. (U1-14) of 1030 or after.
* 6. ASR - Automatic Speed Regulator
* 7. For the G7 only
* 8. If using the flux-vector control with the F7, be sure to use an Inverter with a design revision
number of E or later. Versions C or earlier do not support the flux-vector control.
17
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
Date of Rev.
Section Revised Content
Publication No.
December 2004 − − New edition that was created by binding together the Japanese version (TO-C736-40.4) and the
English version (TOE-C736-40.4) of the VARISPEED-616G5 OPTION CARD PG SPEED CON-
TROLLER CARD PG-X2 INSTRUCTIONS and by adding information on the Varispeed F7 and
the Varispeed G7 Inverters.
September 2005 1 Back cover Revision: Address
October 2006 2 WARRANTY Addition: Warranty Information
INFORMATION
2 Revision: Fig. 1 Encoder (PG) Feedback Card (PG-X2)
5.2 Revision: NOTE on Wiring Precautions
May 2007 3 Back cover Revision: Revision number
September 2007 4 Back cover Revision: Address
January 2008 5 Back cover Revision: Address
September 2008 6 Back cover Revision: Address
June 2010 7 Back cover Revision: Address
Varispeed G5/F7/G7 OPTION CARD
PG SPEED CONTROL CARD PG-X2
INSTRUCTIONS
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan
Phone: 81-4-2962-5696 Fax: 81-4-2962-6138
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
MANUAL NO. TOBP C730600 10B
for ongoing product modifications and improvements. Published in Japan June 2010 04-12 7 -0
© 2004-2010 YASKAWA ELECTRIC CORPORATION. All rights reserved. 10-3-3