Chemical Industrial FRP Piping PDF

Chemical & Industrial Piping Systems
For over 60 years NOV Fiber Glass Systems has been the industry leader in the Chemical & Industrial market with
composite piping systems designed to provide chemical and abrasion resistance. Our extensive line of products
has grown to include the leading trade names in this market, creating an unequaled worldwide offering to battle
corrosion and erosion.
This globally manufactured group of products has become the world’s most widely trusted product offering
founded upon two essential elements: third party verified ASTM qualifications and decades of experience in tough
services. The third party testing provides our customers with confidence that the physical properties we publish
are based on test data, not theory. The wide scope of applications within such a diverse market provides our
customers confidence that the products’ reliability extends beyond rigorous testing into the real world of actual
long-term performance in applications where upset conditions and thermal cycling are reality.
Typical applications range from potable water to brine and from harsh chemical feed, waste and vent applications
to process lines in nearly every sector of industry imaginable: power generation, metals & minerals, food service,
LNG, automotive, aerospace & defense, biotech and pharmaceutical, university and district heating and cooling,
general, fine & specialty chemical process industry, petroleum refining, pulp & paper, municipal and industrial
waste water treatment.
ASTM Test Methods and Specifications

D1599 Standard Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and Fittings
Standard Test Method for Longitudinal Tensile Properties of “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-
D2105
Resin) Pipe and Tube
D695 Standard Test Method for Compressive Properties of Rigid Plastics
Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate
D2412
Loading
Standard Test Method for Beam Deflection of “Fiberglass” (Glass-Fiber-Reinforced Thermosetting Resin) Pipe
D2925
Under Full Bore Flow
D4024 Standard Specification for Machine Made “Fiberglass’’ (Glass-Fiber-Reinforced Thermosetting Resin) Flanges
D5685 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe Fittings
D2996 Standard Specification for Filament-Wound “Fiberglass’’ (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
D2997 Standard Specification for Centrifugally Cast “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
Standard Practice for Obtaining Hydrostatic or Pressure Design Basis for “Fiberglass” (Glass-Fiber-Reinforced
D2992
Thermosetting-Resin) Pipe and Fittings
Filament Wound Piping Systems Centrifugally Cast Piping Systems

For more than 40 years, Green Thread®, Red With a 100% resin corrosion barrier, Centricast® pip-
Thread® and Bondstrand® products have been ing systems provide the most chemically resistant
used in potable water, firewater mains, saltwater pipe in the market. These products have 60 years of
cooling, saltwater disposal, heating & cooling water successful history in the steel pickling, chloro-alkali,
systems and wastewater systems across the auto- pharmaceutical, power generation and chemical
motive, power generation, municipal, institutional processing industries.
and aerospace applications.
is
Ax
0°
Mandr el
90° Axis
tes
nsla Fiber Placement
Tra Head
Fibers
Rotation (Continuous)
Resin Bath
Filament Winding Process Centrifugal Casting Process

Resin-impregnated glass fibers are wound onto Woven glass fiber (or fabric) in a motor-driven steel
a mandrel in a predetermined pattern under tube is saturated with resin while the tube rotates at
controlled tension. This process results in a pipe high speed. Fiber reinforcement in both the hoop and
that is approximately 75% glass-reinforced for axial directions affords excellent thermal expansion
optimum internal pressure capability. and beam-bending properties.
Epoxy Piping Systems
RB-2530 pipe is available in 1”-14” diameters, with Bondstrand 2400 pipe is available in 2”-40” diam-
pressure ratings from 125-300 psig and temperatures eters with pressure ratings up to 725 psig and tem-
up to 250°F (121°C), and is recommended for most peratures up to 250°F (121°C). Recommended for
caustics, salts, solvents, many acids and chemical salt waters, brackish water, fire protection, potable/
waste water and sewage, oil field reinjection, crude
process solutions, including steel pickling. It also
oil transmission and mild chemicals.
handles abrasive slurries.
RB-1520 pipe is available in 1½”-14” diameters, with Bondstrand 3000, 3200, and 3300 series piping are
pressure ratings from 125-300 psig and temperatures manufactured using aromatic amine or anhydride
up to 250°F (121°C), and is recommended for epoxy. They are recommended for general indus-
chemical process solutions, solvents, acids, caustics trial service up to 210°F (99°C). The 3000 series pipe
and salt solutions. is available in 2”-16” diameters with pressure ratings
up to 450 psig. The 3200 and 3300 series pipe are
available in 8”-16” diameters with pressure ratings of
Green Thread HP pipe is available in 1”-42” 200 and 300 psig, respectively.
diameters with pressure ratings up to 725 psig
and temperatures up to 230°F (110°C), and is
recommended for dilute acids and caustics, Bondstrand 4000 pipe is available in 1”-16”
produced/hot water, industrial waste and condensate diameters with pressure ratings from 150 to 300
return. (Primary Market-North America) psi and temperatures up to 250°F (121°C) and is
recommended for acid drains, chemical processes,
Red Thread HP pipe is available in 2”-42” diameters slurries, food processing, non-oxidizing chemicals
with pressure ratings up to 362 psig and tempera- and acids.
tures up to 210°F (99°C) Pipe sizes 2”-6” have spe-
cial profile threads for quick and reliable assembly.
The product is recommended for general industrial Bondstrand 7000 pipe is available in 2”-16” with a
service. (Primary Market-North America) pressure rating of 150 psig and temperatures up to
210°F (99°C). Pipe is recommended for general in-
dustrial and jet fuel services where static electrical
Bondstrand 2000 pipe is available in 1”-16” diam-
charge build-up is possible.
eters with pressure ratings up to 450 psig and tem-
peratures up to 250°F (121°C). This product is rec-
ommended for dilute acids and caustics, produced/
hot water, industrial waste and condensate returns. Note:
HP pressure classes are 16, 20, 25, 32, 40 and 50 bar.
Bondstrand 2400 pressure classes are 10, 12, 14, 16,
20, 25, 32, 40 and 50 bar.
The above pressure classes are not available in all sizes.
Vinyl Ester Piping Systems

CL2030 pipe is available in 1”-14” diameters with CL1520 pipe is available in 1”-14” diameters with
pressure ratings up to 150 psig and is recom- pressure ratings up to 150 psig and is recom-
mended for most chlorinated and acidic mixtures mended for most chlorinated and acidic mixtures
up to 175°F (80°C) and other chemicals up to 200°F up to 175°F (80°C) and other chemicals up to 200°F
(93°C). This pipe is manufactured with a 100 mil (93.3°C). This pipe is manufactured with a 50 mil
liner. liner.
F-Chem pipe is a special order product available in Bondstrand 5000 is available in 1”-16” diameters
14”-72” with a pressure rating of 50-150 psig. The with temperature range up to 200°F (93°C). This is
temperature rating is up to 225°F (121°C). a custom vinyl ester pipe available in Asia, Europe
and South America and is recommended for most
chlorinated and acidic mixtures. This pipe is manu-
factured with a 50 mil liner.
Polyplaster pipe is hand lay up pipe in diameters

1”-8” and is wound on a C.A.M. machine up to 100
inch. A variety of vinyl ester/polyester resin systems
and liner thicknesses can be specified. Joint is butt
and wrap.
Advanced Performance Specialty Products
Z-Core products are a propriety thermosetting Ceram Core products are made from high-alumina
resin capable of enduring severe environments ceramic with an epoxy exterior making it an ideal
such as concentrated sulfuric acid, hydrochloric material for extreme abrasive and corrosive environ-
acid, hot caustic and mixtures of acids, solvents ments. Applications include bottom ash, ore slurries,
and bases. Z-Core is an excellent alternative to mine tailings, salt slurries, dredge lines, wood pulp,
fluoropolymer lined pipe and expensive alloys. concrete slurries and Diatomaceous Earth. Diam-
Temperature ratings up to 275°F and diameters eters are available from 6” to 16”.
from 1” to 8”.
Down Hole Tubing & Casing products are capable

Silver Streak products are made for tough abra-
of pressures up to 3500 psi and temperatures of
sive applications such as Flue Gas Desulfuriza-
210° F for corrosive applications like CO2, saltwa-
tion. This product is available from 1” through 48”
ter/brine and other such services for methane gas,
diameters with a pressure rating up to 225 psig
chemical disposal or simply brackish water wells.
and a temperature rating up to 225°F (107°C).
Diameters are available from 1 ½” through 9” for
pressures up to 3500 psi and diameters up to 24”
for lower pressure brackish/RO water wells.
Fiberspar LinePipe products are continuous High Pressure products are available in sizes rang-
spoolable piping systems with HDPE liners over ing from 1½” through 36” for pressures of 150 psi
wrapped with a glass fiber epoxy thermoset ma- up to 4000 psi at temperatures up to 210°F. Typical
trix for corrosive and abrasive applications up to applications include water, hydraulic fluid, and other
2500 psi and up to 180°F. Diameters are available difficult industrial applications in a variety of indus-
in 2 ½” through 6 ½ “ and continuous lengths up tries including severe elevation changes.
to 2 miles. A down hole version is also available.
Other Considerations
In many instances NOV Fiber Glass Systems’ products can be hydro-
blasted, steam cleaned and heat-traced; please contact FGS for details.
FGS has Factory Mutual Listing for Red Thread FM

and Bondstrand 3200/6000 piping.
Bondstrand 3200 has UL and ULC listing for buried
fire protection systems.
The following FGS pipe systems have UL and NSF 61 Listing

Secondary Containment for drinking water: Red Thread HP, Green Thread HP,
Two-piece secondary containment fittings are Bondstrand 2000, 2400 series and 7000 pipe.
available in 3”-16” diameters for primary pipe
sizes up to 14”. The systems are designed for
maximum field flexibility, ease of installation and
the ability to use one size larger containment.
When higher pressure, larger diameter or se-
vere temperature changes are required, special
fittings can be provided to handle the added re-
quirements.
Joining Systems
Key Lock® - Self-restrained me- T.A.B.™ - Threaded and bonded
chanical joint provides quick as- joining system. Double-lead threads
sembly by means of locking keys provide quick and secure adhe-
inserted between bell and spigot. sive connections. Available for 2”
Used to install Bondstrand 2400 se- through 6” Red Thread pipe sizes.
ries pipe in sizes 2” through 40” (50
- 1000 mm). Flanged - Available for all pip-
ing systems and diameters;
Taper x Taper - Matched taper joint factory assembled or shipped loose
secured with epoxy adhesive. Self- for assembly in the field.
locking feature resists movement,
facilitating joining on RT/GT HP Butt & Wrap - Plain end pipe or
16/20/25 bar piping without await- pipe and fittings butted together
ing adhesive cure. and wrapped with multiple layers of
resin-saturated mat or woven rov-
Quick® Lock - Straight spigot/
ing. Use with all piping systems.
tapered socket adhesive bonded
joint for precise make-up to facili- Socket Joint - Adhesive bond-
tate close tolerance piping. Used ed straight socket joint with
for 1”-16” (25-400 mm) Bondstrand positive stops. This is the standard
2000/4000/5000/6000/7000 piping. for Centricast piping systems.
Engineering Design
The NOV Fiber Glass
Systems’ “Success by
Design” engineering
software sets the indus-
try standard for design
assistance. From mate-
rial selection to flow
calculations and compari-
sons; anchor, guide and
support calculations; and
thermal expansion solutions, this design package
assists the engineer and owner in designing a highly
successful system. Our applications engineers can
assist you in the selection of the proper piping sys-
tem for your application.
Installation and Fabrication

With eight regional fabrication locations in North America
and others around the world, NOV Fiber Glass Systems
can rapidly fabricate your project for minimum field
installation. All of our shops are staffed with ASME B31.3
certified bonders. Certification of field installation crews
to the same ASME standard is available.
SALES OFFICES
Downhole Solutions
United States Middle East
San Antonio, Texas Dubai, United Arab Emirates
Oilfield Products Phone: 971 4 886 5660
Phone: 210 477 7500
Asia, Pacific Rim
Little Rock, Arkansas Singapore
C&I/Fuel Handling Products Phone: 65 6861 6118
Phone: 501 568 4010
Harbin China Drilling Solutions
Burkburnett, Texas Phone: 86 451 8709 1718
Marine Offshore & Fuel Handling
Phone: 940 569 1471 Shanghai, China
Phone: 86 21 5888 1677
Mineral Wells, Texas
Centron Products Suzhou, China
Phone: 940 325 1341 Phone: 86 512 8518 0099
Houston, Texas Europe, Africa, Caspian Engineering and Project Management Solutions
Fiberspar Products Geldermalsen, The Netherlands
Phone: 713 849 2609 Phone: 31 345 587 587
Johnstown, Colorado
Fiberspar Products
Phone: 970 578 2000 MANUFACTURING
Headquarters
FACILITIES
Canada Burkburnett, Texas, USA
17115 San Pedro Avenue Suite 200 Use U.S.A. Contacts Mineral Wells, Texas, USA Lifting and Handling Solutions
San Antonio, Texas 78232 USA Little Rock, Arkansas ,USA
Phone: 210 477 7500 Mexico, Caribbean, San Antonio, Texas, USA
Central America Sand Springs, Oklahoma, USA
Use U.S.A. Contacts Wichita, Kansas, USA
Johnstown, Colorado, USA
South America Houston, Texas USA
Recife, Pernambuco, Brazil Betim, Brazil
Phone: 55 81 3501 0023 Recife, Brazil
Harbin, China Production Solutions
Central Asia / Russia Suzhou, China
Aktau, Kazakhstan Malaysia
Phone: 7 701 5141087 Singapore
Sohar, Oman
Supply Chain Solutions
Tubular and Corrosion Control Solutions
National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy and
reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any Well Service and Completion Solutions
loss, damage or injury resulting from the use of information and data herein. All applications for the
material described are at the user’s risk and are the user’s responsibility.
All brands listed are trademarks of National Oilwell Varco.
One Company . . . Unlimited Solutions
fgspi pe@n ov. com w w w. f g s p i p e . c o m
© 2013 National Oilwell Varco. All rights reserved.

CI1000 February 2013
Red Thread™ HP16 Product Name 14/15
(Product Data) OIL & GAS CHEMICAL
& INDUSTRIAL
MARINE
Applications
• Chemical Processing Liquids • Condensate Return • Produced Water
• Food Processing Liquids • Industrial Wastewater • Saltwater
• Potable Water • Mildly Corrosive Liquids • CO2
• Cooling Water • Crude Oil & Gas
Materials and Construction Fittings Joining System

Red Thread HP16 pipe is manufactured by Fittings are manufactured with the same • T.A.B.™ - In sizes 2”-6”, pipe and couplings
the filament winding process using aromatic chemical and temperature capabilities as the are supplied with a threaded and bonded
amine-cured epoxy thermosetting resin pipe. Depending on the configurations and (T. A. B) joining system. Double-lead
to impregnate strands of continuous glass size, the fittings construction method will threads provide quick secure adhesive
filaments. The pipe is rated up to 435 psig in be compression molded, contact molded,
connections during installation.
accordance with API 15LR, 20 year design life fabricated or filament wound. Fittings details
at 200°F (93°C), serviceable up to 210°F (99°C) are in two documents. Use CI1350 for sizes • Bell & Spigot - The pipe and fittings are
by applying a derating factor of 0.92 to all 2”-16” (50-400 mm) and CI1351 for 18”-42” (450- joined using the bell and spigot connection.
component ratings. 1050 mm). All fittings may not have the same Pipe is supplied with one end belled
pressure rating as the pipe. System rating (integral bell or factory-bonded coupling)
ASTM D-2996 Classification: RTRP-11AW1-3110 is governed by the lowest rated component
for static design basis. and one end tapered in sizes 8”-42”. For
used. 8”-42” sizes, the matched tapered joining
method is used and the pipe is available in
random 12 meter (40 feet) lengths.
Epoxy adhesive available from NOV Fiber
Glass Systems is used to secure the joint.
• Flanged - Flanged connections are
available for all components and
diameters.
View of Joint Illustrations
T.A.B. Bell & Spigot Flanged
[email protected] nov.com/fgs
2 Red Thread HP 16 - Product Data
Nominal Dimensional Data

Inside Outside Reinforced Wall
Pipe Size Weight Capacity
Diameter Diameter(4) Thickness
in mm in mm in mm in mm lbs/ft kg/m gal/ft l/m

2 (1) 50 2.24 57 2.35 60 0.058 1.47 0.4 0.54 0.20 2.5
3 (1) 80 3.36 85 3.54 98 0.086 2.18 0.8 1.20 0.46 5.7
4(2) 100 4.36 111 4.53 115 0.083 2.11 1.0 1.52 0.78 9.7
6 (2) 150 6.41 163 6.65 169 0.122 3.10 2.2 3.21 1.68 20.9
8 200 8.36 212 8.61 219 0.127 3.23 2.9 4.35 2.85 35.4
10 250 10.36 263 10.67 271 0.156 3.96 4.5 6.62 4.38 54.4
12 300 12.28 312 12.65 321 0.185 4.70 6.3 9.31 6.16 76.4
14 350 14.03 356 14.51 369 0.238 6.05 9.2 13.70 8.03 99.7
16 400 16.03 407 16.57 421 0.272 6.91 12.0 17.90 10.50 130.0
18 450 17.82 453 18.38 467 0.277 7.04 13.6 20.20 13.00 161.0
20 500 19.83 504 20.40 518 0.286 7.26 15.6 23.30 16.00 199.0
24 600 23.83 605 24.50 622 0.334 8.48 21.9 32.60 23.20 288.0
30(3) 750 30.03 763 30.89 785 0.430 10.92 35.6 52.90 36.80 457.0
36 (3) 900 36.03 915 37.05 941 0.510 12.95 50.6 75.30 53.00 658.0
42(3) 1050 42.03 1068 43.23 1098 0.600 15.24 69.4 103.00 72.10 895.0
(1)
Reinforced wall thickness exceeds the requirement for 232 psig and may be operated up to 435 psig.
(2)
(3)
Qualified for 232 psig, see fittings ratings in CI1351 for exceptions.
(4)
Outer diameter is for use in flexibility analysis. Consult factory representative for OD tolerances.
Supports Maximum Support Spacing for Uninsulated Pipe(1)

The following engineering analysis must be performed to determine the
Continuous Spans of Pipe(2)
maximum support spacing for the piping system. Proper pipe support Size
spacing depends on the temperature and weight of the fluid carried feet meters
in the pipe. The support spacing is calculated using continuous beam in mm 75°F 200°F 24°C 93°C
equations and the pipe bending modulus derived from long-term beam 2 50 14.0 10.1 4.3 3.1
bending tests. The following tables were developed to ensure a design
3 80 17.1 12.4 5.2 3.8
that limits beam mid-span deflection to ½ inch and bending stresses
to less than or equal to 1/8 of the ultimate bending stress. Any additional 4 100 18.2 13.2 5.6 4.0
weight on the piping system such as insulation or heat tracing requires 6 150 22.1 16.0 6.7 4.9
further consideration. Restrained (anchored) piping systems operating 8 200 24.0 17.4 7.3 5.3
at elevated temperatures often result in guide spacing requirements 10 250 26.6 19.3 8.1 5.9
that are more stringent than simple unrestrained piping systems. In 12 300 29.0 21.0 8.8 6.4
this case, the maximum guide spacing will dictate the support/guide 14 350 31.8 23.1 9.7 7.0
spacing requirements for the system. Pipe support spans at changes 16 400 34.0 24.7 10.4 7.5
in direction require special attention. Supported and unsupported 18 450 35.2 25.5 10.7 7.8
fittings. at changes in direction are considered in the following tables 20 500 36.5 26.5 11.1 8.1
and must be followed to properly design the piping system. 24 600 39.7 28.8 12.1 8.8
30 800 44.8 32.5 13.7 9.9
36 900 49.0 35.5 14.9 10.8
Support Spacing vs. Specific Gravity 42 1050 53.0 38.4 16.2 11.7
(1)
For Sg=1.0, consult manufacturer for heavier insulated pipe support spans. Span
Specific Gravity 2.00 1.50 1.25 1.00 0.75 recommendations include no provision for weight of (fittings, valves, etc.) or thrusts at branches
and turns. Heavy valves and other appurtenances must be supported separately.
Multiplier 0.85 0.91 0.95 1.00 1.06
Calculated spans are based on ½” mid-span deflections to ensure good appearance and
(2)
Example: 18” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid, adequate drainage. Total system stresses should always be taken into account by the system
maximum support spacing = 35.2 x 0.91 = 32.0 ft. (9.76 m) design engineer when determining support spans.
Red Thread HP 16 - Product Data 3
There are seven basic rules to follow when designing piping system high stresses or even buckle a pipe line if improperly restrained. Several
supports, anchors, and guides: piping system designs are used to manage thermal expansion and
contraction in above ground piping systems. They are listed below
1. Do not exceed the recommended support span. according to economic preference:
2. Support valves and heavy in-line equipment independently.
This applies to both vertical and horizontal piping. 1. Use of inherent flexibility in directional changes.
3. Protect pipe from external abrasion. 2. Restraining axial movements and guiding to prevent buckling.
4. Avoid point contact loads 3. Use expansion loops to absorb thermal movements.
5. Avoid excessive bending. This applies to handling, transporting, 4. Use mechanical expansion joints to absorb thermal movements.
initial layout, and final installed position.
To perform a thermal analysis the following information is required:
6. Avoid excessive vertical run loading. Vertical loads should be
supported sufficiently to minimize bending stresses at outlets or 1. Isometric layout of piping system
changes in direction. 2. Physical and material properties of pipe
7. Provide adequate axial and lateral restraint to ensure line 3. Design temperatures
stability during rapid changes in flow.
4. Installation temperature (Final tie in temperature)
5. Terminal equipment load limits
Adjustment Factors for Various Spans With
6. Support movements
Unsupported Fitting at Change in Direction
A comprehensive review of temperature effects on fiberglass pipe may
Span Type Factor be found in NOV Fiber Glass Systems’ Engineering and Piping Design
Lc Continuous interior or fixed end spans 1.00 Guide, Section 3.
C Second span from supported end or unsupported fitting 0.80
A+B Sum of unsupported spans at fitting ≤0.75* Change in Pipe Change in

D Simple supported end span 0.67 Temperature Length
*For example: If continuous support is 10 ft. (3.04 m), A+B must not exceed 7.5 ft.(2.28 m) (A=3 ft.
°F °C in/100 ft cm/100 m
(0.91 m) and B=4.5 ft. (1.37 m)) would satisfy this condition.
25 13.9 0.32 2.67
50 27.8 0.64 5.35
75 41.7 0.96 8.02
100 55.6 1.28 10.7
Testing
Hydrostatic testing is recommended to evaluate the integrity of all
new piping installations. For systems operating below the system
Adjustment Factors for Various Spans With Supported rating, a test pressure of 1.5 times the system operating pressure is
Fitting at Change in Direction recommended; however, the maximum test pressure must not exceed
1.3 times the lowest pressure rated fiberglass component in the piping
system.
Span Type Factor
Lc Continuous interior or fixed end spans 1.00 The hydro test pressure should be repeated up to ten cycles from 0 psig
A Second span from simple supported end or unsupported fitting 0.80 to the test pressure to provide a high degree of confidence in the piping
B Simple supported end span 0.67
system. The final pressurization cycle should be allowed to stabilize for
15-30 minutes, then inspected for leaks. Do not attempt to repair leaks
while system is pressurized. The hydro test should be repeated after any
re-work is performed.
When hydro testing, open high-point vents (if used) to prevent
entrapment of air in the lines as the system is slowly filled with water,
then close the vents and slowly pressurize to the test pressure. Upon
completion of hydro test, relieve the pressure on the system slowly,
open vents and any drains to allow for complete drainage of the system.
Water Hammer
Thermal Expansion Piping systems may be damaged by pressure surges due to water
The effects of thermal gradients on piping systems may be significant hammer. The use of soft start pumps and slow actuating valves will
and should be considered in every piping system stress analysis. Pipe reduce the magnitude of surge pressures during operation and are
line movements due to thermal expansion or contraction may cause highly recommended.
Typical Mechanical Properties

75°F 24°C 200°F 93°C
Pipe Property Method
psi MPa psi MPa
Axial Tensile
Ultimate Stress 9,530 65.7 6,585 45.4 ASTM D2105
Modulus of Elasticity 1.68 x 10 6 11,584 1.42 x 10 6 9,791 ASTM D2105
Poisson’s Ratio, νah (νha)(1) 0.35 (0.61)
Axial Compression
Beam Bending
Modulus of Elasticity (Long Term) 2.6 x 10 6 17,927 0.718 x 10 6 4,951 ASTM D2925
Hydrostatic Burst
Ultimate Hoop Tensile Stress 40,150 277 36,480 252 ASTM D1599
Hydrostatic Hoop Design Stress
Static 20 Year Life LTHS - 95% LCL - - 18,203 - 14,689 125.5 - 101.3 ASTM D2992 - Procedure B
Parallel Plate
Hoop Modulus of Elasticity 3.02 x 10 6 20,822 - - ASTM D2412
Shear Modulus 1.36 x 10 6 9,343 1.15 x 10 6 7,895 -
Typical Physical Properties Ultimate Collapse Pressure

Collapse Pressure(2,3,4)
Pipe Property Value Value Method Size
psig MPa
Thermal
0.23 BTU/hr•ft•°F 0.4 W/m°C ASTM D177 In mm 75°F 200°F 24°C 93°C
Conductivity
2 50 177 133 1.22 0.92
Thermal 3 80 171 129 1.18 0.89
10.7 x 10 -6 in/in/°F 19.3 x 10 -6 mm/mm/°C ASTM D696
Expansion
4 100 69 51 0.48 0.35
Absolute 6 150 69 51 0.48 0.35
0.00021 in 0.00053 mm
Roughness 8 200 29 20 0.20 0.14
Specific Gravity 1.8 ASTM D792 10 250 27 20 0.19 0.13
12 300 27 20 0.19 0.14
14 350 45 33 0.31 0.23
(1)
νha = The ratio of axial strain to hoop strain resulting from stress in the hoop direction.
16 400 45 33 0.31 0.23
νah= The ratio of hoop strain to axial strain resulting from stress in the axial direction.
18 450 31 23 0.22 0.16
(2)
The differential pressure between internal and external pressure which causes collapse.
20 550 23 16 0.16 0.11
A 0.67 design factor is recommended for short duration vacuum service. A full vacuum is equal to
(3)
24 600 20 14 0.14 0.10
14.7 psig (0.101 MPa) differential pressure at sea level.
30 750 21 15 0.14 0.10
(4)
A 0.33 design factor is recommended for sustained (long-term) differential collapse pressure
design and operation. 36 900 21 15 0.14 0.10
42 1050 21 15 0.14 0.10
National Oilwell Varco has produced this brochure for general Fiber Glass Systems
information only, and it is not intended for design purposes. Although 17115 San Pedro Avenue, Ste 200
every effort has been made to maintain the accuracy and reliability of
its contents, National Oilwell Varco in no way assumes responsibility
San Antonio, Texas 78232 USA
for liability for any loss, damage or injury resulting from the use of Phone: 210 477 7500
information and data herein nor is any warranty expressed or implied. Fax: 210 477 7560
Always cross-reference the bulletin date with the most current version
listed at the web site noted in this literature.
© 2017 National Oilwell Varco All rights reserved

CI1200ENG March 2017
Red Thread™ HP16 Piping System Product Name 14/15
(Specification Guide) OIL & GAS CHEMICAL
& INDUSTRIAL
MARINE
Section 1 - Scope 2.04 Operating Conditions - In addition to the above minimum

design requirements, the system shall meet the following
This section covers the use of fiberglass reinforced plastic (FRP) pipe minimum operating conditions:
for mild chemical and water services up to 200°F and 435 psig steady
pressure ratings which are diameter dependent. The pipe may be a. Operating Pressure __________
further serviced up to 210°F by applying a pressure derating factor of
0.92 to all component ratings. b. Operating Temperature __________
The piping shall be furnished and installed complete with all c. Fluid Conveyed __________
fittings, joining materials, supports, specials, and other necessary d. Test Pressure __________
appurtenances.
2.05 Quality Assurance - Pipe manufacturer’s quality program shall
be in compliance with ISO 9001 and/or API Q1.
Section 2 - General Conditions
2.06 Delivery, Storage and Handling - Pipe and fittings shall be
2.01 Coordination - Material furnished and work performed under this protected from damage due to impact and point loading. Pipe
section shall be coordinated with related work and equipment shall be properly supported to avoid damage due to flexural
specified under other sections. strains. The contractor shall not allow dirt, debris, or other
Valves Section __________ extraneous materials to get into pipe and fittings. All factory
machined areas shall be protected from sunlight until installed.
Supports Section __________
2.07 Acceptable Manufacturers - NOV Fiber Glass Systems, (501)
Equipment Section __________ 568-4010, or approved equal.
2.02 Governing Standards - Except as modified or supplemented
herein, all materials and construction methods shall comply with Section 3 - Materials and Construction
the applicable provisions of the following specifications and be
tested using the following standards. 3.01 2"-42" Pipe - The pipe shall be manufactured by the filament
winding process using an amine cured epoxy thermosetting
resin to impregnate strands of continuous glass filaments, which
Standard Specifications are wound around a mandrel at a 54 3/4° winding angle under
controlled tension. Pipe shall be heat cured and the cure shall be
Standard Specification for Filament-Wound “Fiberglass” (Glass- confirmed using a Differential Scanning Calorimeter.
ASTM D2996
Fiber-Reinforced-Thermosetting Resin) Pipe
Standard Specification for Reinforced Thermosetting Resin (RTR) Pipe shall be supplied with a matching tapered bell and a
ASTM D4024 matching tapered spigot.
Flanges
ASTM D5685
Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced- Pipe shall have a minimum continuous steady pressure rating of
Thermosetting-Resin) Pressure Pipe Fittings 232psig at 200°F in accordance with ASTM D2992 Procedure B.
3.02 Flanges and Fittings - All fittings shall be manufactured
using the same type materials as the pipe. Fittings may be
Standard Test Methods
manufactured either by compression molding, spray-up/
contact molding, or filament winding methods.
Standard Test Method for Obtaining Hydrostatic or Pressure Design
ASTM D2992 Basis for “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) Fittings shall be adhesive bonded matched tapered bell and
Pipe and Fittings
spigot, threaded or grooved adapters, or flanged. Fittings shall
Standard Test Method for Measuring Beam Deflection of Reinforced be certified to ASTM D5685.
ASTM D2925
Thermosetting Plastic Pipe Under Full Bore Flow
Flanges shall have ANSI B16.5 Class 150 bolt hole patterns.
Standard Test Method for Short-Time Hydraulic Failure Pressure of
ASTM D1599 3.03 Adhesive - Adhesive shall be manufacturer’s standard for the
Plastic Pipe, Tubing and Fittings
piping system specified.
Standard Test Method for Longitudinal Tensile Properties of
ASTM D2105 “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) Pipe
and Tube 3.04 Gaskets - Gaskets shall be 1/8" thick, 60-70 durometer full-face
type suitable for the service shown on the drawings and as
Standard Test Method for Determination of External Loading recommended in the manufacturer’s standard installation
ASTM D2412
Characteristics of Plastic Pipe by Parallel-Plate Loading procedures.
2 Red Thread HP16 Specification Guide
3.05 Bolts, Nuts and Washers - ASTM A307, Grade B, hex head bolts 4.03 Testing - Hydrostatic testing is recommended to evaluate the
shall be supplied. SAE washers shall be supplied on all nuts and integrity of all new piping installations. For systems operating
bolts. below the system rating, a test pressure of 1.5 times the system
operating pressure is recommended; however, the maximum
3.06 Acceptable Products - Red Thread HP16 as manufactured by NOV test pressure must not exceed 1.3 times the lowest pressure rated
Fiber Glass Systems, or approved equal. fiberglass component in the piping system.
Section 4 - Installation and Testing The hydro test pressure should be repeated up to ten cycles from 0
psig to the test pressure to provide a high degree of confidence in
4.01 Training and Certification - All joints installed or constructed the piping system. The final pressurization cycle should be allowed
in the field shall be assembled by employees of the contractor to stabilize for 15-30 minutes, then inspected for leaks. Do not
who have been trained and certified to the Bonding Procedure attempt to repair leaks while system is pressurized. The hydro test
Specification (BPS) provided by the pipe manufacturer. The should be repeated after any re-work is performed.
BPS shall meet or exceed the requirements of ASME B31.3,
Section A328.2.1. The pipe manufacturer or their authorized When hydro testing, open high-point vents (if used) to prevent
representative shall train the contractor’s employees in the entrapment of air in the lines as the system is slowly filled with
proper joining and assembly procedures required for the project, water, then close the vents and slowly pressurize to the test
including hands-on participation by the contractor’s employees pressure. Upon completion of hydro test, relieve the pressure on
in accordance with the BPS. Each bonder shall fabricate one the system slowly, open vents and any drains to allow for complete
pipe-to-pipe and one pipe-to-fitting joint for qualification testing. drainage of the system.
The pipe size and test pressure used in the qualification assembly
shall meet or exceed the minimum requirements of ASME B31.3.
Only bonders who have successfully completed the qualification
pressure test shall bond pipe and fittings.
4.02 Pipe Installation - Pipe shall be installed as specified and
indicated on the drawings. The piping system shall be installed in
accordance with the manufacturer’s current published installation
procedures.
Each pressure containing joint shall be clearly marked to identify
the bonder in accordance with ASME B31.3, Section A328.5.1.
its contents, National Oilwell Varco in no way assumes responsibility San Antonio, Texas 78232 USA

CI1201ENG August 2016
Red Thread™ HP25 Piping System Product Name 14/15
& INDUSTRIAL
MARINE

for mild chemical and water services up to 200°F and 435 psig steady
pressure ratings which are diameter dependent. The pipe may be a. Operating Pressure __________
further serviced up to 210°F by applying a pressure derating factor of
0.92 to all component ratings. b. Operating Temperature __________
The piping shall be furnished and installed complete with all c. Fluid Conveyed __________
fittings, joining materials, supports, specials, and other necessary d. Test Pressure __________
appurtenances.
2.05 Quality Assurance - Pipe manufacturer’s quality program shall
be in compliance with ISO 9001 and/or API Q1.
Section 2 - General Conditions
2.01 Coordination - Material furnished and work performed under this protected from damage due to impact and point loading. Pipe
section shall be coordinated with related work and equipment shall be properly supported to avoid damage due to flexural
specified under other sections. strains. The contractor shall not allow dirt, debris, or other
Valves Section ___________ extraneous materials to get into pipe and fittings. All factory
Supports Section ___________
Equipment Section ___________ 568-4010, or approved equal.
herein, all materials and construction methods shall comply with Section 3 - Materials and Construction
tested using the following standards. 3.01 2"-24" Pipe - The pipe shall be manufactured by the filament
winding process using an amine cured epoxy thermosetting
Standard Specifications are wound around a mandrel at a 54 3/4° winding angle under
Standard Specification for Filament-Wound “Fiberglass” (Glass- confirmed using a Differential Scanning Calorimeter.
ASTM D2996
Standard Specification for Reinforced Thermosetting Resin (RTR) Pipe shall be supplied with a matching tapered bell and a
ASTM D4024 matching tapered spigot.
Flanges
ASTM D5685
Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced- Pipe shall have a minimum continuous steady pressure rating of
Thermosetting-Resin) Pressure Pipe Fittings 362 psig at 200°F in accordance with ASTM D2992 Procedure B.
3.02 Flanges and Fittings - All fittings shall be manufactured
ASTM D2992 Basis for “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) Fittings shall be adhesive bonded matched tapered bell and
Pipe and Fittings
spigot, threaded or grooved adapters, or flanged. Fittings shall
Standard Test Method for Measuring Beam Deflection of Reinforced be certified to ASTM D5685.
ASTM D2925
Thermosetting Plastic Pipe Under Full Bore Flow
Flanges shall have ANSI B16.5 Class 300 or 150 bolt hole patterns
Standard Test Method for Short-Time Hydraulic Failure Pressure of per specific application requirements.
ASTM D1599
3.03 Adhesive - Adhesive shall be manufacturer’s standard for the
Standard Test Method for Longitudinal Tensile Properties of piping system specified.
and Tube
3.04 Gaskets - Gaskets shall be 1/8" thick, 60-70 durometer full-face
Standard Test Method for Determination of External Loading type suitable for the service shown on the drawings and as
ASTM D2412
Characteristics of Plastic Pipe by Parallel-Plate Loading recommended in the manufacturer’s standard installation
procedures.
2 Red Thread HP25 Specification Guide
3.05 Bolts, Nuts and Washers - ASTM A307, Grade B, hex head bolts 4.03 Testing - Hydrostatic testing is recommended to evaluate the
shall be supplied. SAE washers shall be supplied on all nuts and integrity of all new piping installations. For systems operating
bolts. below the system rating, a test pressure of 1.5 times the system
operating pressure is recommended; however, the maximum
3.06 Acceptable Products - Red Thread HP25 as manufactured by NOV test pressure must not exceed 1.3 times the lowest pressure rated
Fiber Glass Systems, or approved equal. fiberglass component in the piping system.
Section 4 - Installation and Testing The hydro test pressure should be repeated up to ten cycles from 0
4.01 Training and Certification - All joints installed or constructed the piping system. The final pressurization cycle should be allowed
in the field shall be assembled by employees of the contractor to stabilize for 15-30 minutes, then inspected for leaks. Do not
who have been trained and certified to the Bonding Procedure attempt to repair leaks while system is pressurized. The hydro test
Specification (BPS) provided by the pipe manufacturer. The should be repeated after any re-work is performed.
BPS shall meet or exceed the requirements of ASME B31.3,
Section A328.2.1. The pipe manufacturer or their authorized When hydro testing, open high-point vents (if used) to prevent
representative shall train the contractor’s employees in the entrapment of air in the lines as the system is slowly filled with
proper joining and assembly procedures required for the project, water, then close the vents and slowly pressurize to the test
including hands-on participation by the contractor’s employees pressure. Upon completion of hydro test, relieve the pressure on
in accordance with the BPS. Each bonder shall fabricate one the system slowly, open vents and any drains to allow for complete
pipe-to-pipe and one pipe-to-fitting joint for qualification testing. drainage of the system.
The pipe size and test pressure used in the qualification assembly
shall meet or exceed the minimum requirements of ASME B31.3.
Only bonders who have successfully completed the qualification
pressure test shall bond pipe and fittings.
4.02 Pipe Installation - Pipe shall be installed as specified and
indicated on the drawings. The piping system shall be installed in
accordance with the manufacturer’s current published installation
procedures.
Each pressure containing joint shall be clearly marked to identify
the bonder in accordance with ASME B31.3, Section A328.5.1.

Green Thread™ HP16 Piping System Product Name 14/15
& INDUSTRIAL
MARINE

This section covers the use of fiberglass reinforced plastic (FRP) pipe for minimum operating conditions:
dilute acid, caustic, and mild solvent services up to 230°F and 435 psig
steady pressure. a. Operating Pressure _________
The piping shall be furnished and installed complete with all b. Operating Temperature _________
fittings, joining materials, supports, specials, and other necessary
appurtenances. c. Fluid Conveyed _________
d. Test Pressure _________

Section 2 - General Conditions 2.05 Quality Assurance - Pipe manufacturer’s quality program shall
2.01 Coordination - Material furnished and work performed under this be in compliance with ISO 9001 and/or API Q1.
section shall be coordinated with related work and equipment
specified under other sections.
protected from damage due to impact and point loading. Pipe
Valves Section __________ shall be properly supported to avoid damage due to flexural
strains. The contractor shall not allow dirt, debris, or other
Supports Section __________ extraneous materials to get into pipe and fittings. All factory
Equipment Section __________
568-4010, or approved equal.
herein, all materials and construction methods shall comply with
tested using the following standards. Section 3 - Materials and Construction
3.01 2"-42" Pipe - The pipe shall be manufactured by the filament
Standard Specifications winding process using an amine cured epoxy thermosetting
Standard Specification for Filament-Wound “Fiberglass” (Glass- are wound around a mandrel at a 54 3/4° winding angle under
ASTM D2996
Standard Specification for Reinforced Thermosetting Resin (RTR) confirmed using a Differential Scanning Calorimeter.
ASTM D4024
Flanges
All pipe shall have a resin-rich corrosion barrier reinforced with
surfacing veil. The corrosion barrier shall have a minimum resin
Standard Test Methods content of 80%. The minimum acceptable cured thickness of the
corrosion barrier shall be as follows:
ASTM D2992 Basis for “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) 1" - 1½" 12 mil minimum
Pipe and Fittings
2" - 42" 20 mil minimum
Standard Test Method for Short-Time Hydraulic Failure Pressure of
ASTM D1599 Pipe shall be supplied with a matching tapered bell and a
matching tapered spigot.
ASTM D2105 “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) Pipe Pipe shall have a minimum continuous steady pressure rating of
and Tube 232 psig at 200°F in accordance with ASTM D2992 Procedure B.
ASTM D2412
Standard Test Method for Determination of External Loading 3.02 Flanges and Fittings - All fittings shall be manufactured
Characteristics of Plastic Pipe by Parallel-Plate Loading using the same type materials as the pipe. Fittings may be
Standard Test Method for Beam Deflection of “Fiberglass” (Glass-
ASTM D2925 contact molding, or filament winding methods.
Fiber-Reinforced Thermosetting Resin) Pipe Under Bore Flow
Fittings shall be adhesive bonded matched tapered bell and

spigot or flanged.
2 Green Thread HP16 Specification Guide
3.03 Adhesive - Adhesive shall be manufacturer’s standard for the 4.02 Pipe Installation - Pipe shall be installed as specified and
piping system specified. indicated on the drawings.
3.04 Gaskets - Gaskets shall be 1/8" thick, 60-70 durometer full-face The piping system shall be installed in accordance with the
type suitable for the service shown on the drawings and as manufacturer’s current published installation procedures.
recommended in the manufacturer’s standard installation
procedures. 4.03 Testing - Hydrostatic testing is recommended to evaluate the
integrity of all new piping installations. For systems operating
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stainless steel hex below the system rating, a test pressure of 1.5 times the system
head bolts shall be supplied. SAE washers shall be supplied on all operating pressure is recommended; however, the maximum
nuts and bolts. test pressure must not exceed 1.3 times the lowest pressure rated
fiberglass component in the piping system.
3.06 Acceptable Products - Green Thread HP16 as manufactured by
NOV Fiber Glass Systems, or approved equal. The hydro test pressure should be repeated up to ten cycles from 0
Section 4 - Installation and Testing the piping system. The final pressurization cycle should be allowed
to stabilize for 15-30 minutes, then inspected for leaks. Do not
4.01 Training and Certification - All joints installed or constructed attempt to repair leaks while system is pressurized. The hydro test
in the field shall be assembled by employees of the contractor should be repeated after any re-work is performed.
who have been trained by the pipe manufacturer. The pipe
manufacturer or their authorized representative shall train the When hydro testing, open high-point vents (if used) to prevent
contractor’s employees in the proper joining and assembly entrapment of air in the lines as the system is slowly filled with
procedures required for the project, including hands-on water, then close the vents and slowly pressurize to the test
participation by the contractor’s employees. Each bonder shall pressure. Upon completion of hydro test, relieve the pressure on
fabricate one pipe-to-pipe and one pipe-to-fitting joint that shall the system slowly, open vents and any drains to allow for complete
pass the minimum pressure test for the application as stated in drainage of the system.
section 2.03.d without leaking.
Only bonders who have successfully completed the pressure test
shall bond pipe and fittings.
Certification by the manufacturer shall be in compliance with
ASME B31.3, Section A328.2 for the type of joint being made.

Green Thread™ HP25 Piping System Product Name 14/15
& INDUSTRIAL
MARINE

for dilute acid, caustic, and mild solvent services up to 362 psig steady
pressure at 200°F. Service up to 230°F allowed with reduced pressure. a. Operating Pressure _________
The piping shall be furnished and installed complete with all b. Operating Temperature _________
fittings, joining materials, supports, specials, and other necessary
appurtenances. c. Fluid Conveyed _________
d. Test Pressure _________

Section 2 - General Conditions 2.05 Quality Assurance - Pipe manufacturer’s quality program shall
2.01 Coordination - Material furnished and work performed under this be in compliance with ISO 9001 and/or API Q1.
specified under other sections.
Valves Section __________ shall be properly supported to avoid damage due to flexural
strains. The contractor shall not allow dirt, debris, or other
Supports Section __________ extraneous materials to get into pipe and fittings. All factory
Equipment Section __________
2.02 Governing Standards - Except as modified or supplemented 568-4010, or approved equal.
herein, all materials and construction methods shall comply with
tested using the following standards. Section 3 - Materials and Construction
3.01 2"-24" Pipe - The pipe shall be manufactured by the filament
Standard Specifications winding process using an amine cured epoxy thermosetting
Standard Specification for Filament-Wound “Fiberglass” (Glass- are wound around a mandrel at a 54 3/4° winding angle under
ASTM D2996
Fiber-Reinforced-Thermosetting Resin) Pipe RTRP-11FX
Standard Specification for Reinforced Thermosetting Resin (RTR) confirmed using a Differential Scanning Calorimeter.
ASTM D4024
Flanges
All pipe shall have a resin-rich corrosion barrier reinforced with
surfacing veil. The corrosion barrier shall have a minimum resin
Standard Test Methods content of 80%. The minimum acceptable cured thickness of the
corrosion barrier shall be as follows:
ASTM D2992 Basis for “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting Resin) 2" - 24" 20 mil minimum
Pipe and Fittings
Pipe shall be supplied with a matching tapered bell and a
Standard Test Method for Short-Time Hydraulic Failure Pressure of matching tapered spigot.
ASTM D1599
Pipe shall have a minimum continuous steady pressure rating of
Standard Test Method for Longitudinal Tensile Properties of 362 psig at 200°F in accordance with ASTM D2992 Procedure B.
and Tube 3.02 Flanges and Fittings - All fittings shall be manufactured
Standard Test Method for Determination of External Loading
ASTM D2412 manufactured either by compression molding, spray-up/
Characteristics of Plastic Pipe by Parallel-Plate Loading
Standard Test Method for Beam Deflection of “Fiberglass” (Glass-
ASTM D2925
Fiber-Reinforced Thermosetting Resin) Pipe Under Bore Flow
Fittings shall be adhesive bonded matched tapered bell and
spigot or flanged.
Flanges shall have ANSI B16.5 Class 300 or Class 150 bolt hole
pattern, as ordered.
2 Green Thread HP25 Specification Guide
3.03 Adhesive - Adhesive shall be manufacturer’s standard for the 4.02 Pipe Installation - Pipe shall be installed as specified and
piping system specified. indicated on the drawings.
3.04 Gaskets - Gaskets shall be 1/8" thick, 60-70 durometer full-face The piping system shall be installed in accordance with the
type suitable for the service shown on the drawings and as manufacturer’s current published installation procedures.
recommended in the manufacturer’s standard installation
procedures. 4.03 Testing - Hydrostatic testing is recommended to evaluate the
integrity of all new piping installations. For systems operating
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stainless steel hex below the system rating, a test pressure of 1.5 times the system
head bolts shall be supplied. SAE washers shall be supplied on all operating pressure is recommended; however, the maximum
nuts and bolts. test pressure must not exceed 1.3 times the lowest pressure rated
fiberglass component in the piping system.
3.06 Acceptable Products - Green Thread HP25 as manufactured by
NOV Fiber Glass Systems, or approved equal. The hydro test pressure should be repeated up to ten cycles from 0
Section 4 - Installation and Testing the piping system. The final pressurization cycle should be allowed
to stabilize for 15-30 minutes, then inspected for leaks. Do not
4.01 Training and Certification - All joints installed or constructed attempt to repair leaks while system is pressurized. The hydro test
in the field shall be assembled by employees of the contractor should be repeated after any re-work is performed.
manufacturer or their authorized representative shall train the When hydro testing, open high-point vents (if used) to prevent
contractor’s employees in the proper joining and assembly entrapment of air in the lines as the system is slowly filled with
procedures required for the project, including hands-on water, then close the vents and slowly pressurize to the test
participation by the contractor’s employees. Each bonder shall pressure. Upon completion of hydro test, relieve the pressure on
fabricate one pipe-to-pipe and one pipe-to-fitting joint that shall the system slowly, open vents and any drains to allow for complete
pass the minimum pressure test for the application as stated in drainage of the system.
section 2.03.d without leaking.

CI1326ENG January 2017
Red Thread™ HP 25 Product Name 14/15
& INDUSTRIAL
MARINE
Applications

All pipe is filament wound with continuous Fittings are manufactured with the same
strands of glass filaments saturated with chemical/temperature capabilities as the • T.A.B.™ - In sizes 2”-6”, pipe and couplings
amine-cured epoxy thermosetting resin. pipe. Depending on the configurations and are supplied with a threaded and bonded
The pipe wall includes an internal resin-rich size, the fittings construction method will (T. A. B) joining system. Double-lead
corrosion barrier. The pipe is designed in be compression molded, contact molded, threads provide quick secure adhesive
accordance with API 15LR at 200°F (93°C), fabricated or filament wound. connections during installation.
serviceable up to 210°F (99°C) by applying
• Bell & Spigot - The pipe and fittings are
a derating factor of 0.92 to all component
joined using the bell and spigot connection.
ratings. The pressure rating is 362 psig (25
Bar) for a hydrostatic design life of 20 years per Pipe is supplied with one end belled
ASTM D2992 Procedure B. For 2”-6” (50-150 (integral bell or factory-bonded coupling)
mm) sizes, the matched tapered joining and one end tapered in sizes 8”-24”. For
method is used and the pipe is available in 8”-24” sizes, the matched tapered joining
random 30 foot (9.14 meter) lengths. For method is used and the pipe is available in
8”-24” (200-600 mm) sizes, the matched random 12 meter (40 feet) lengths.
tapered joining method is used and the pipe is
Epoxy adhesive is used to secure the joint.
available in random 40 foot (12 meter) lengths.
Pipe is supplied with one end belled (integral When properly installed, the system will
bell or factory-bonded coupling) and one end operate at the maximum pressure rating of
tapered. the pipe.
ASTM D-2996 Classification: RTRP-11AW1-3110 • Flanged - Flanged connections are

for static design basis. available for all components and
diameters.
T.A.B. Bell & Spigot Flanged

Inside Outside Reinforced Wall
Pipe Size Weight Capacity
Diameter Diameter(2) Thickness(1)
in mm in mm in mm in mm lbs/ft kg/m gal/ft l/m

2 (1) 50 2.24 57 2.35 60 0.058 1.5 0.4 0.7 0.2 2.5
3 (1) 80 3.36 85 3.54 90 0.086 2.2 0.8 1.2 0.5 5.7
4 100 4.36 111 4.53 115 0.083 2.1 1.0 1.5 0.8 9.7
6 150 6.40 163 6.65 169 0.122 3.1 2.2 3.2 1.7 20.9
8 200 8.36 212 8.68 221 0.164 4.2 3.8 5.6 2.9 35.4
10 250 10.36 263 10.76 273 0.203 5.2 5.8 8.7 4.4 54.4
12 300 12.28 312 12.76 324 0.241 6.1 8.2 12.2 6.2 76.4
14 350 14.03 356 14.58 370 0.275 7.0 10.7 15.9 8.0 100.0
16 400 16.03 407 16.66 423 0.314 8.0 13.9 20.7 10.6 130.0
18 450 17.83 453 18.54 471 0.357 9.1 17.6 26.2 13.0 161.0
20 500 19.83 504 20.62 524 0.397 10.1 21.8 32.4 16.0 199.0
24 600 23.83 605 24.78 629 0.477 12.1 31.5 46.9 23.2 288.0
(1)
(2)
Outer diameter is for use in flexibility analysis. Consult factory representative for pipe OD tolerances.
NOTE: System rating is determined by pressure ratings of fittings used in the piping system. See document CI1370 for individual fitting pressure ratings.
Supports Maximum Support Spacing for Pipe(1)

The following engineering analysis must be performed to determine the
maximum support spacing for the piping system. Proper pipe support Size
spacing depends on the temperature, pressure and weight of the fluid feet meters
carried in the pipe. The support spacing is calculated using continuous in mm 75°F 200°F 24°C 93°C
beam equations and the pipe bending modulus derived from long-term 2 50 14.0 10.2 4.27 3.10
beam bending tests. The following tables were developed to ensure
3 80 17.1 12.4 5.22 3.79
a design that limits beam mid-span deflection to ½ inch to ensure
good appearance and adequate drainage. Any additional weight on 4 100 18.2 13.2 5.56 4.03
the piping system such as insulation or heat tracing requires further 6 150 22.1 16.0 6.74 4.89
consideration. Restrained (anchored) piping systems operating at 8 200 25.4 18.4 7.75 5.62
elevated temperatures often result in guide spacing requirements 10 250 28.3 20.5 8.63 6.25
that are more stringent than simple unrestrained piping systems. In 12 300 30.8 22.3 9.40 6.81
this case, the maximum guide spacing will dictate the support/guide 14 350 32.9 23.9 10.04 7.28
spacing requirements for the system. Pipe support spans at changes 16 400 35.2 25.5 10.74 7.78
in direction require special attention. Supported and unsupported 18 450 37.3 27.0 11.38 8.25
fittings. at changes in direction are considered in the following tables 20 500 39.3 28.5 12.00 8.70
and must be followed to properly design the piping system. 24 600 43.1 31.3 13.15 9.53
(1)
recommendations include no provision for weight of (fittings, valves, etc.) or thrusts at branches
Support Spacing vs. Specific Gravity and turns. Heavy valves and other appurtenances must be supported separately.
(2)
adequate drainage. Total system stresses should always be taken into account by the system
Specific Gravity 2.00 1.50 1.25 1.00 0.75 design engineer when determining support spans.
Multiplier 0.85 0.91 0.95 1.00 1.06
Example: 18” (450 mm) pipe @ 75°F (24°C) with 1.5 specific gravity fluid, maximum
support spacing = 37.3’ x 0.91 = 33.9 ft.
Red Thread HP 25 - Product Data 3
There are seven basic rules to follow when designing piping system high stresses or even buckle a pipe line if improperly restrained. Several
supports, anchors, and guides: piping system designs are used to manage thermal expansion and
2. Support valves and heavy in-line equipment independently.
This applies to both vertical and horizontal piping. 1. Use of inherent flexibility in directional changes.
3. Protect pipe from external abrasion. 2. Restraining axial movements and guiding to prevent buckling.
4. Avoid point contact loads 3. Use expansion loops to absorb thermal movements.
5. Avoid excessive bending. This applies to handling, transporting, 4. Use mechanical expansion joints to absorb thermal movements.
6. Avoid excessive vertical run loading. Vertical loads should be
supported sufficiently to minimize bending stresses at outlets or 1. Isometric layout of piping system
changes in direction. 2. Physical and material properties of pipe
7. Provide adequate axial and lateral restraint to ensure line 3. Design temperatures
stability during rapid changes in flow.
Span Type Factor be found in NOV Fiber Glass Systems’ Engineering and Piping Design
Lc Continuous interior or fixed end spans 1.00 Guide, Section 3.
A+B Sum of unsupported spans at fitting ≤0.75* Change in Pipe Change in

D Simple supported end span 0.67 Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.32 2.67
50 27.8 0.64 5.35
75 41.7 0.96 8.02
100 55.6 1.28 10.7
Testing
system.
Span Type Factor
Water Hammer

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240 -

psig MPa
Thermal
0.23 BTU/hr•ft•°F 0.4 W/m°C ASTM D177 In mm 75°F 200°F 24°C 93°C
Conductivity
2 50 150 125 1.03 0.86
Thermal 3 80 150 125 1.03 0.86
Expansion
4 100 65 50 0.45 0.34
Absolute 6 150 65 50 0.45 0.34
0.00021 in 0.00053 mm
Roughness 8 200 65 50 0.45 0.34
12 300 65 50 0.45 0.34
14 350 65 50 0.45 0.34
(1)
16 400 65 50 0.45 0.34
νah= The ratio of hoop strain to axial strain resulting from stress in the axial direction. 18 450 65 50 0.45 0.34
(2)
20 550 65 50 0.45 0.34
(3)
24 600 65 50 0.45 0.34
(4)
design and operation.

CI1265ENG February 2017
Green Thread™ HP 16 Product Name 14/15
& INDUSTRIAL
MARINE
Applications

Pipe is manufactured by filament winding Fittings are manufactured with the same • Bell & Spigot - Matched-taper joint secured
process using amine-cured epoxy thermoset- chemical and temperature capabilities as with epoxy adhesive. Self-locking feature
ting resin to impregnate strands of continuous the pipe. Depending on the configurations resists movement, facilitating joining runs
glass filaments. The pipe wall includes an and size, the fitting construction method will of pipe without waiting for adhesive to cure.
internal resin-rich corrosion barrier. be compression molded, contact molded,
fabricated or filament wound. Fitting details • Flanged - Available for all piping systems
Green Thread HP 16 products are available in are in two documents. Use CI1350 for sizes and diameters; factory assembled or
sizes 1”-42” (25-1,050 mm) diameters with a 1”-16” (25-400 mm)and CI1351 for 18”-42” (450- shipped loose for assembly in the field.
static pressure rating of 232 psig (16 bar). The 1050 mm). All fittings may not have the same
pipe is designed for continuous operation at pressure rating as the pipe. A piping system
200°F (93°C) serviceable up to 230°F (110°C) design pressure rating is governed by the
by applying a derating factor of 0.76 to all lowest rated component used in the system.
component ratings. Sizes 1”-6” (25-150 mm)
are available in 20’ (6 m) lengths and sizes
8”-42” (150-1,050 mm) are available in 19’ or
39’ (6 or 12 m) lengths.
ASTM D-2996 Classification: RTRP-11FX1-3110
for static design basis.
Bell & Spigot Flanged
2 Green Thread HP 16 - Product Data

Minimum
Inside Outside Liner
Pipe Size Reinforced Wall Weight (2)
Diameter Diameter Thickness
Thickness
in mm in mm in mm in mm in mm lbs/ft kg/m
1(1) 25 1.19 30.2 1.34 34.0 0.057 1.45 0.015 0.38 0.2 0.4
11/2 (1) 40 1.76 44.7 1.91 48.5 0.062 1.57 0.015 0.38 0.4 0.6
2(1) 50 2.15 54.6 2.34 59.4 0.075 1.91 0.020 0.51 0.6 0.8
3(1) 80 3.28 83.3 3.47 88.1 0.075 1.91 0.020 0.51 0.8 1.2
4(1) 100 4.28 108.7 4.47 113.5 0.075 1.91 0.020 0.51 1.1 1.6
6 (1) 150 6.35 161.3 6.60 167.6 0.105 2.67 0.020 0.51 2.1 3.2
8 200 8.36 212.3 8.66 220.0 0.127 3.23 0.020 0.51 3.3 4.9
10 250 10.36 263.1 10.72 272.3 0.156 3.96 0.020 0.51 4.9 7.3
12 300 12.29 312.2 12.70 322.6 0.185 4.70 0.020 0.51 7.1 10.6
14 350 14.04 356.6 14.49 368.0 0.204 5.18 0.020 0.51 8.9 13.2
16 400 16.04 407.4 16.55 420.4 0.234 5.94 0.020 0.51 11.6 17.3
18 450 17.82 452.6 18.37 466.6 0.257 6.53 0.020 0.51 14.1 21.0
20 500 19.83 503.7 20.42 518.7 0.273 6.93 0.020 0.51 16.5 24.6
24 600 23.83 605.3 24.53 623.1 0.328 8.33 0.020 0.51 23.7 35.3
30 750 30.03 762.8 30.93 785.6 0.430 10.90 0.020 0.51 38.7 57.6
36 900 36.03 915.2 37.09 942.0 0.510 13.00 0.020 0.51 54.7 81.4
42 1050 42.03 1067.6 43.27 1099.0 0.600 15.20 0.020 0.51 74.8 111.3
(1)
Minimum reinforced wall thickness exceeds the requirement for the 232 psi standard rating for HP16. The 1” thru 3” pipe sizes are rated to 435 psig and the 4” and 6” sizes to 300 psig.
2)
Based on the minimum wall.

Proper pipe support spacing depends on the temperature and weight of
the fluid in the pipe. The support spacing table is based on unrestrained Size
continuous beam theory using the pipe bending modulus derived from feet meters
long-term beam bending tests. The following tables were developed in mm 75°F 200°F 24°C 93°C
to ensure a design that limits beam mid-span deflection to ½ inch to 1 25 11.7 8.5 3.6 2.6
ensure good appearance and adequate drainage. Any additional loads
1½ 40 13.3 9.6 4.1 2.9
on the piping system such as insulation, wind, seismic, etc. requires
at elevated temperatures may result in guide spacing requirements 3 80 16.5 12.0 5.0 3.7
that are shorter than unrestrained piping systems. In this case, the 4 100 17.7 12.8 5.4 3.9
maximum guide spacing governs the support span requirements for 6 150 21.3 15.4 6.5 4.7
the system. Pipe spans near elbows require special attention. Both 8 200 24.0 17.3 7.3 5.3
supported and unsupported elbows are considered in the following 10 250 26.6 19.3 8.1 5.9
tables and must be followed to properly design the piping system. 12 300 29.0 21.0 8.8 6.4
14 350 30.7 22.2 9.4 6.8
16 400 32.8 23.8 10.1 7.3
18 450 34.5 25.0 10.5 7.6
24 600 39.5 28.6 12.0 8.7
Specific Gravity 2.00 1.50 1.25 1.00 0.75 30 800 44.7 32.4 13.6 9.9
Multiplier 0.86 0.92 0.96 1.00 1.07 36 900 48.9 35.4 14.9 10.8
Example: 6” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid, 42 1050 52.9 38.3 16.1 11.7
maximum support spacing = 21.3 x 0.92 = 19.6 ft. (1)
(2)
design engineer when determining support spans.
Green Thread HP 16 - Product Data 3
There are seven basic guidelines to follow when designing an above high stresses or even buckle a pipe line if improperly restrained. Several
ground piping system: piping system designs are used to manage thermal expansion and
2. Support heavy valves and in-line equipment independently.
1. Use of inherent flexibility in directional changes.
3. Protect pipe from external abrasion at supports.
2. Restraining axial movements and guiding to prevent buckling.
4. Avoid point contact loads
3. Use expansion loops to absorb thermal movements.
5. Avoid excessive bending. This applies to handling, transporting,
4. Use mechanical expansion joints to absorb thermal movements.
6. Avoid excessive vertical run loading. Vertical loads should be To perform a thermal analysis the following information is required:
supported sufficiently to minimize bending stresses on pipe and
1. Isometric layout of piping system
fittings.
2. Physical and material properties of pipe
7. Provide adequate axial and lateral restraint to ensure line
3. Design temperatures
stability during rapid changes in flow (water hammer).
Adjustment Factors for Various Spans With 5. Terminal equipment load limits
Unsupported Fitting at Change in Direction 6. Support movements
Span Type Factor A comprehensive review of temperature effects on fiberglass pipe may
Lc Continuous interior or fixed end spans 1.00
be found in NOV Fiber Glass Systems’ Engineering and Piping Design
Guide, Section 3.
A+B Sum of unsupported spans at fitting ≤0.75*

Change in Pipe Change in
D Simple supported end span 0.67
Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.41 3.45
50 27.8 0.83 6.90
75 41.7 1.24 10.35
100 55.6 1.66 13.80
Testing
Span Type Factor system.
The hydro test pressure should be repeated up to ten cycles from 0 psig
B Simple supported end span 0.67 system. The final pressurization cycle should be allowed to stabilize for
Water Hammer

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240

psig MPa
Thermal
0.23 BTU/hr•ft•°F 0.4 W/m°C ASTM D177 in mm 75°F 200°F 24°C 93°C
Conductivity
1 25 550 430 3.79 2.96
Thermal 11/2 40 340 260 2.34 1.79
Expansion
2 50 330 250 2.28 1.72
Absolute 3 80 120 90 0.827 0.621
0.00021 in 0.00053 mm
Roughness 4 100 49 35 0.338 0.241
8 200 26 19 0.179 0.131
10 250 26 19 0.179 0.131
(1)
12 300 26 19 0.179 0.131
14 350 25 17 0.172 0.117
(2)
16 400 23 16 0.159 0.110
(3)
18 450 22 15 0.152 0.103
20 550 17 12 0.117 0.083
(4)
30 750 20 14 0.138 0.097
36 900 20 14 0.138 0.097
42 1050 20 14 0.138 0.097

Green Thread™ HP 25 Product Data
Applications • Dilute Acids • Industrial Waste • Produced Water
• Caustics • Hot Water • Condensate Return
Materials and Pipe manufactured by filament winding process using amine-cured epoxy thermosetting resin to impregnate
Construction strands of continuous glass filaments. The pipe wall includes an internal resin-rich corrosion barrier.
Pipe is available in 1”-24” (25-600 mm) diameters with pressure ratings up to 360 psig (25 bar). The pipe and
fittings are designed for continuous operation at 200°F (93°C) and are serviceable up to 230°F (110°C) by applying
a derating factor of 0.76 to all component ratings. Pipe diameters of 1”-6” (25-150 mm) are available in 20’
(6 m) random lengths and the 8”-24” (150 -600 mm) diameters are in 19’ or 39’ (6 or 12 m) random lengths.
ASTM D-2996 Classifiction: RTRP - 11FX1-3110 for static design basis
Fittings Fittings are manufactured with the same chemical and temperature capabilities as the pipe. Depending on the
configurations and size, the fitting construction method will be compression molded, contact molded, fabricated
or filament wound. Fitting details are in document CI1370.
Joining Bell & Spigot

Systems Matched-taper joint secured with epoxy adhesive. Self-locking feature resists
movement, facilitating joining runs of pipe without waiting for adhesive to cure.
Flanged
Available for all piping systems and diameters; factory assembled are shipped
loose for assembly in the field.

Minimum
Liner
Pipe Size I.D. O.D. Reinforced Wall Weight
Thickness
Thickness
1 (1)
25 1.19 30.3 1.35 34.3 0.057 1.45 0.015 0.38 0.26 0.39
1½ (1)
40 1.76 44.7 1.93 49.0 0.062 1.57 0.015 0.38 0.4 0.61
2 (1)
50 2.15 54.7 2.36 59.9 0.075 1.91 0.020 0.51 0.6 0.92
3 (1)
75 3.28 83.3 3.49 88.7 0.075 1.91 0.020 0.51 0.9 1.34
4 100 4.28 109 4.52 115 0.085 2.16 0.020 0.51 1.4 2.08
6 150 6.35 161 6.68 170 0.125 3.18 0.020 0.51 2.8 4.17
8 200 8.36 212 8.78 223 0.164 4.17 0.020 0.51 5.0 7.44
10 250 10.36 263 10.87 276 0.203 5.16 0.020 0.51 7.5 11.16
12 300 12.29 312 12.88 327 0.240 6.10 0.020 0.51 10.4 15.48
14 350 14.04 357 14.71 374 0.274 6.96 0.020 0.51 13.5 20.09
16 400 16.04 407 16.80 427 0.313 7.95 0.020 0.51 17.5 26.04
18 450 17.82 453 18.65 474 0.347 8.81 0.020 0.51 20.4 30.36
20 500 19.83 504 20.75 527 0.386 9.80 0.020 0.51 25.1 37.35
24 600 23.83 605 24.93 633 0.464 11.8 0.020 0.51 36.0 53.57
Minimum reinforced wall thickness exceeds the requirement for the 25 Bar class and may be operated up to 30 Bar
(1)
(435 psi). Note: System rating is determined by pressure ratings of fittings used in the piping system. See document
CI1370 for individual fitting pressure ratings.
www.fgspipe.com • [email protected]
75°F 24°C 200°F 93°C
Property
psi MPa psi MPa
Axial Tensile - ASTM D2105
Ultimate Stress 9,530 65.7 6,585 45.4
Modulus of Elasticity 1.68 x 10 6 11,584 1.42 x 10 6 9,791
Poisson’s Ratio νa/h (νh/a) 0.35 (0.61)
Axial Compression – ASTM D695
Ultimate Stress 12,510 86.3 8,560 59.0
Modulus of Elasticity 0.677 x 10 6 4,668 0.379 x 10 6 2,613
Beam Bending – ASTM D2925
Modulus of Elasticity (Long Term) 2.6 x 106 17,927 0.718 x 106 4,951
Hydrostatic Burst – ASTM D1599
Ultimate Hoop Tensile Stress 40,150 277 36,480 252
ASTM D2992 - Procedure B
Static 20 Year Life LTHS - 95% LCL 20,787 - 17,155 143.3 - 118.3
Static 50 Year Life LTHS - 95% LCL 19,057 - 15,302 131.4 - 105.5
Parallel Plate - ASTM D 2412
Hoop Modulus of Elasticity 3.02 x 106 20,822
Typical Physical Properties
Thermal Expansion Coefficient - ASTM D696 8.5 x 10-6 in/in/°F 15.3 x 10-6 mm/mm/°C
Thermal Conductivity – ASTM D177 0.23 BTU/hr-ft-°F 0.4 W/m-°C
Specific Gravity – ASTM D792 1.8
Absolute Surface Roughness 0.00021 in 0.00053 mm
Ultimate Collapse Pressure

Size psig MPa
in mm 75°F 200°F 24°C 93°C
1 25 576 451 3.97 3.11
1½ 40 350 269 2.41 1.86
2 50 447 346 3.08 2.39
3 80 125 93 0.86 0.64
4 100 80 59 0.55 0.41
6 150 75 55 0.52 0.38
8 200 77 57 0.53 0.39
10 250 77 56 0.53 0.39
12 300 76 56 0.52 0.38
14 350 76 56 0.52 0.38 (1)
The differential pressure between internal and external pressure which
16 400 76 56 0.52 0.38 causes collapse.
(2)
A 0.67 design factor is recommended for short duration vacuum
18 450 75 55 0.52 0.38 service. A full vacuum is equal to 14.7 psig (0.101 MPa) differential pres-
20 500 75 55 0.52 0.38 sure at sea level.
(3)
A 0.33 design factor is recommended for sustained (long-term) dif-
24 600 75 55 0.52 0.38 ferential collapse pressure design and operation.
2
Supports
Proper pipe support spacing depends on the temperature and There are seven basic guidelines to follow when designing an
weight of the fluid in the pipe. The support spacing table is based above ground piping system:
on unrestrained continuous beam theory using the pipe bending
modulus derived from long-term beam bending tests. The 1. Do not exceed the recommended support span.
maximum spans lengths were developed to ensure a design that 2. Support heavy valves and in-line equipment independently.
limits mid-span deflection to 1/2 inch and dead weight bending to 1/8 3. Protect pipe from external abrasion at supports.
of the ultimate bending stress. Any additional loads on the piping 4. Avoid point contact loads.
system such as insulation, wind, seismic, etc. requires further 5. Avoid excessive bending. This applies to handling,
consideration. Restrained (anchored) piping systems operating at transporting, initial layout, and final installed position.
elevated temperatures may result in guide spacing requirements 6. Avoid excessive vertical loading to minimize bending stresses
that are shorter than unrestrained piping systems. In this case, the on pipe and fittings.
maximum guide spacing governs the support span requirements 7. Provide adequate axial and lateral restraint to ensure line
for the system. Pipe spans near elbows require special attention. stability during rapid changes in flow (water hammer).
Both supported and unsupported elbows are considered in the
following tables and must be followed to properly design the
piping system.

Maximum Support Spacing for Pipe(1) Span Type Factor

Continuous Spans of Pipe(2) a Continuous interior or fixed end spans 1.00
Size ft m Second span from supported end or
b 0.80
in mm 75°F 200°F 24°C 93°C unsupported fitting
1 25 11.6 8.4 3.54 2.57 c+d Sum of unsupported spans at fitting ≤0.75*
1½ 40 13.2 9.6 4.03 2.92 e Simple supported end span 0.67
2 50 14.6 10.6 4.44 3.22
80 *For example: If continuous support is 10 ft. (3.04
3 16.4 11.9 5.01 3.63
m), c+d must not exceed 7.5 ft.(2.28 m) (c=3 ft.
4 100 18.2 13.2 5.54 4.02 (0.91 m) and d=4.5 ft. (1.37 m)) would satisfy this
condition.
6 150 22.1 16.0 6.73 4.88
8 200 25.3 18.3 7.70 5.58
10 250 28.1 20.4 8.58 6.22
12 300 30.6 22.2 9.33 6.76
14 350 32.7 23.7 9.97 7.23
16 400 35.0 25.3 10.65 7.72
18 450 36.9 26.8 11.25 8.16
20 500 38.9 28.2 11.86 8.60 Supported Fitting at Change in Direction
24 600 42.7 30.9 13.01 9.43
Span Type Factor
(1)
Consult manufacturer for heavier insulated pipe support spacing.
(2)
Max. mid span deflection ½” (12.7 mm) with specific gravity 1.0. a Continuous interior or fixed end spans 1.00
Second span from simple supported end or
b 0.80
unsupported fitting
Support Spacing vs. Specific Gravity e Simple supported end span 0.67
Specific Gravity 2.00 1.50 1.25 1.00 0.75
Multiplier 0.86 0.92 0.96 1.00 1.07
Example: 8” pipe @ 75°F with 1.5 specific gravity fluid, maximum

support spacing = 25.3 x 0.92 = 23.3 ft.
3
Thermal Expansion Testing
The effects of thermal gradients on piping systems may be Hydrostatic testing is recommended to evaluate the integrity of all
significant and should be considered in every piping system new piping installations. For systems operating below the system
stress analysis. Pipe line movements due to thermal expansion rating, a test pressure of 1.5 times the system operating pressure
or contraction may cause high stresses or even buckle a pipe line is recommended; however, the maximum test pressure must not
if improperly restrained. Several piping system designs are used
exceed 1.25 times the lowest pressure rated fiberglass component
to manage thermal expansion and contraction in above ground
in the piping system.
piping systems. They are listed below according to economic
preference:
The hydro test pressure should be repeated up to ten cycles from
0 psig to the test pressure to provide a high degree of confidence
in the piping system. The final pressurization cycle should be
2. Restraining axial movements and guiding to prevent
allowed to stabilize for 15-30 minutes, then inspected for leaks. Do
buckling.
not attempt to repair leaks while system is pressurized. The hydro
4. Use mechanical expansion joints to absorb thermal test should be repeated after any re-work is performed.
movements.
To perform a thermal analysis the following information is required: entrapment of air in the lines as the system is slowly filled with
1. Isometric layout of piping system water, then close the vents and slowly pressurize to the test
2. Physical and material properties of pipe pressure. Upon completion of hydro test, relieve the pressure on
3. Design temperatures the system slowly, open vents and any drains to allow for complete
4. Installation temperature (Final tie in temperature) drainage of the system.
Water Hammer
Piping systems may be damaged by pressure surges due to water
A comprehensive review of temperature effects on fiberglass pipe
hammer. The use of soft start pumps and slow actuating valves
may be found in NOV Fiber Glass Systems’ ENG1000 “Engineering will reduce the magnitude of surge pressures during operation and
and Piping Design Guide”, Section 3. are highly recommended.
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the web site noted in this literature.
North America South America Europe Asia Pacific Middle East

17115 San Pedro Ave. Suite 200 Avenida Fernando Simoes P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box 17324
San Antonio, Texas 78232 USA Recife, Brazil 51020-390 Geldermalsen, The Netherlands Jurong, Singapore 639407 Dubai, UAE
Phone: 210 477 7500 Phone: 55 31 3501 0023 Phone: 31 345 587 587 Phone: 65 6861 6118 Phone: 971 4881 3566
© 2013 National Oilwell Varco. Al rights reserved,

CI1325 May 2013
& INDUSTRIAL
MARINE
Applications

Pipe manufactured by filament winding Fittings are manufactured with the same • Bell & Spigot - Matched-taper joint secured
process using amine-cured epoxy chemical/temperature capabilities as the with epoxy adhesive. Self-locking feature
thermosetting resin to impregnate strands pipe. Depending on the particular part and resists movement, facilitating joining runs
of continuous glass filaments. The pipe wall size, fittings will be compression molded, of pipe without waiting for adhesive to cure.
includes an internal resin-rich corrosion contact molded, hand fabricated or filament
barrier. wound. This piping system is designed to be • Flanged - Available for all piping systems
used with Green Thread HP25 epoxy fittings. and diameters; factory assembled or
Pipe is available in 1”-24” (25-600 mm)
shipped loose for assembly in the field.
diameters with pressure ratings up to 290
psig (20 bar). The pipe and fittings have
an operating temperature of 200°F (93°C)
ratings. Pipe diameters of 1”-6” (25-150 mm)
are available in 20’ (6 m) random lengths and
the 8”-24” (150 -600 mm) diameters are in 19’
or 39’ (6 or 12 m) random lengths.
ASTM D-2996 Classification: RTRP - 11FX1-
3110 for static design basis.

Minimum
Pipe Size Reinforced Wall Weight(2)
Thickness
1(1) 25 1.19 30.2 1.34 34.0 0.057 1.45 0.015 0.38 0.2 0.4
11/2 (1) 40 1.76 44.7 1.91 48.6 0.062 1.57 0.015 0.38 0.4 0.6
2(1) 50 2.15 54.0 2.34 59.5 0.075 1.91 0.020 0.51 0.6 0.8
3(1) 80 3.28 83.0 3.47 88.1 0.075 1.91 0.020 0.51 0.8 1.2
4 100 4.28 109.0 4.47 114.0 0.075 1.91 0.020 0.51 1.1 1.6
6 150 6.35 161.0 6.60 168.0 0.105 2.67 0.020 0.51 2.1 3.2
8 200 8.36 212.0 8.66 220.0 0.131 3.33 0.020 0.51 3.6 5.4
10 250 10.36 263.0 10.73 273.0 0.162 4.11 0.020 0.51 5.3 7.9
12 300 12.29 312.0 12.71 323.0 0.192 4.88 0.020 0.51 7.4 11.0
14 350 14.04 367.0 14.52 369.0 0.219 5.56 0.020 0.51 9.5 14.1
16 400 16.04 407.0 16.58 421.0 0.250 6.35 0.020 0.51 12.3 18.3
18 450 17.82 453.0 18.42 468.0 0.278 7.06 0.020 0.51 15.8 23.5
20 500 19.83 504.0 20.49 520.0 0.309 7.85 0.020 0.51 18.6 27.7
24 600 23.83 605.0 24.61 625.0 0.371 9.42 0.020 0.51 26.7 39.7
(1)
Minimum wall exceeds requirement for 20 Bar class, may be rated higher refer to fitting ratings.
(2)

Proper pipe support spacing depends on the temperature and weight
of the fluid in the pipe. The support spans are based on unrestrained Size
1½ 40 13.3 9.6 4.1 2.9
14 350 31.2 22.6 9.5 6.9
16 400 33.4 24.2 10.2 7.4
18 450 35.1 25.5 10.7 7.8
24 600 40.7 29.5 12.4 9.0
Specific Gravity 2.00 1.50 1.25 1.00 0.75 (1)
Multiplier 0.85 0.91 0.95 1.00 1.06 and turns. Heavy valves and other appurtenances must be supported separately.
Example: 8” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid, Calculated spans are based on ½” mid-span deflections to ensure good appearance and
(2)
maximum support spacing = 24.1x 0.91 = 21.93 ft. adequate drainage. Total system stresses should always be taken into account by the system
6. Avoid excessive vertical loading to minimize bending stresses on To perform a thermal analysis the following information is required:
pipe and fittings.
7. Provide adequate axial and lateral restraint to ensure line 2. Physical and material properties of pipe
Guide, Section 3.
D Simple supported end span 0.67 Change in Pipe Change in

Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.41 3.45
50 27.8 0.83 6.90
75 41.7 1.24 10.35
100 55.6 1.66 13.80
Testing
Span Type Factor
system.
Water Hammer

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Modulus of Elasticity (Long Term) 2.6 x 10 6 17,927 0.718 x 10 6 4.951 ASTM D2925
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240

psig MPa
Thermal
Conductivity
1 25 550 430 3.79 2.96
Thermal 1 1/2 40 340 260 2.34 1.79
13.8 x 10 -6 in/in °F 24.8 x 10 -6 mm/mm °C ASTM D696
Expansion
2 50 330 250 2.28 1.72
Absolute 3 80 120 90 0.83 0.62
0.00021 in 0.00053 mm
Roughness 4 100 49 35 0.34 0.24
8 200 31 23 0.21 0.16
10 250 31 23 0.21 0.16
(1)
12 300 31 23 0.21 0.16
14 350 31 23 0.21 0.16
(2)
16 400 31 23 0.21 0.16
(3)
18 450 31 23 0.21 0.16
20 550 31 23 0.21 0.16
(4)

& INDUSTRIAL
MARINE
Applications

Pipe manufactured by filament winding Fittings are manufactured with the same • Bell & Spigot - Matched-taper joint secured
process using amine-cured epoxy chemical and temperature capabilities as with epoxy adhesive. Self-locking feature
thermosetting resin to impregnate strands the pipe. Depending on the particular part resists movement, facilitating joining runs
of continuous glass filaments. The pipe wall and size, fittings will be compression molded, of pipe without waiting for adhesive to cure.
includes an internal resin-rich corrosion contact molded, hand fabricated or filament
barrier. wound. Fitting details are in document CI1360. • Flanged - Available for all piping systems
and diameters; factory assembled or
diameters with pressure ratings up to 362
psig (25 bar). The pipe and fittings have
an operating temperature of 200°F (93°C)
ratings. Pipe diameters of 1”-6” (25-150 mm)
are available in 20’ (6 m) random lengths and
the 8”-24” (150 -600 mm) diameters are in 19’ or
39’ (6 or 12 m) random lengths.

Minimum
Pipe Size Reinforced Wall Weight (2)
Thickness
1(1) 25 1.19 30.2 1.34 34.0 0.057 1.45 0.015 0.38 0.3 0.4
11/2 (1) 40 1.76 44.7 1.91 49.0 0.062 1.57 0.015 0.38 0.4 0.6
2(1) 50 2.15 54.0 2.34 59.5 0.075 1.91 0.020 0.51 0.6 0.8
3(1) 80 3.28 83.0 3.47 88.1 0.075 1.91 0.020 0.51 0.8 1.2
4 100 4.28 109.0 4.49 114.0 0.085 2.16 0.020 0.51 1.2 1.8
6 150 6.35 161.0 6.64 169.0 0.125 3.18 0.020 0.51 2.5 3.7
8 200 8.36 212.0 8.73 222.0 0.164 4.17 0.020 0.51 4.2 6.3
10 250 10.36 263.0 10.81 275.0 0.203 5.16 0.020 0.51 6.3 9.4
12 300 12.29 312.0 12.81 327.0 0.240 6.10 0.020 0.51 8.7 13.0
14 350 14.04 367.0 14.63 372.0 0.274 6.96 0.020 0.51 11.3 16.8
16 400 16.04 407.0 16.71 424.0 0.313 7.95 0.020 0.51 14.6 21.7
18 450 17.82 453.0 18.55 471.0 0.347 8.81 0.020 0.51 17.9 26.6
20 500 19.83 504.0 20.64 524.0 0.386 9.80 0.020 0.51 22.1 32.9
24 600 23.83 605.0 24.80 630.0 0.464 11.80 0.020 0.51 32.0 47.6
(1)
Minimum reinforced wall thickness exceeds the requirement for the 25 Bar class and may be operated up to 30 Bar (435 psi).
(2)
NOTE: System rating is determined by pressure ratings of fittings used in the piping system. See document CI1370 for individual fitting pressure ratings.

Proper pipe support spacing depends on the temperature and weight of
1½ 40 13.3 9.7 4.1 2.9
14 350 32.9 23.8 10.0 7.3
16 400 35.2 25.5 10.7 7.8
18 450 37.1 26.9 11.3 8.2
24 600 42.8 31.0 13.1 9.5
Specific Gravity 2.00 1.50 1.25 1.00 0.75 (1)
Multiplier 0.86 0.92 0.96 1.00 1.07 and turns. Heavy valves and other appurtenances must be supported separately.
Example: 8” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid, Calculated spans are based on ½” mid-span deflections to ensure good appearance and
(2)
maximum support spacing = 25.4 x 0.92 = 23.4 ft. adequate drainage. Total system stresses should always be taken into account by the system
pipe and fittings.
Guide, Section 3.

Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.26 0.65
50 27.8 0.51 1.35
75 41.7 0.77 1.94
100 55.6 1.02 2.59
125 69.4 1.28 3.24
Testing
Span Type Factor
system.
Water Hammer

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240 -

psig MPa
Thermal
Conductivity
1 25 550 430 3.97 3.11
Thermal 1 1/2 40 340 260 2.41 1.86
8.5 x 10 -6 in/in °F 15.3 x 10 -6 mm/mm °C ASTM D696
Expansion
2 50 330 250 3.08 2.39
Absolute 3 80 120 90 0.86 0.64
0.00021 in 0.00053 mm
Roughness 4 100 75 55 0.52 0.38
8 200 75 55 0.52 0.38
10 250 75 55 0.52 0.38
(1)
12 300 75 55 0.52 0.38
14 350 75 55 0.52 0.38
(2)
16 400 75 55 0.52 0.38
(3)
18 450 75 55 0.52 0.38
20 550 75 55 0.52 0.38
(4)

CI1325ENG January 2017
& INDUSTRIAL
MARINE
Applications

All pipe manufactured by filament Fittings are filament wound with the same • Bell & Spigot - Matched-taper joint secured
winding process using amine-cured epoxy chemical, temperature and pressure with epoxy adhesive. Self-locking feature
thermosetting resin to impregnate strands capabilities as the pipe. Reference document resists movement, facilitating joining runs
of continuous glass filaments. Pipe wall CI1370 for fitting dimensions. 2”-12” (50-300 of pipe without waiting for adhesive to cure.
includes a minimum 0.020” (0.50 mm) resin- mm) fittings use HP 40 dimensions. 14” and 16”
rich corrosion barrier (liner). (350-400 mm) fittings use HP 32 dimensions. • Flanged - Available for all piping systems
diameters with static pressure ratings of
464 psig (32 bar). The pipe and fittings
are designed for continuous operation at
200°F (93°C) serviceable up to 230°F (110°C)
by applying a derating factor of 0.76 to all
component ratings. Pipe diameters of
1”-6” (25-150 mm) are available in 20’ (6 m)
random lengths and the 8”-16” (200- 400 mm)
diameters are in 19’ or 39’ (6 or 12 m) random
lengths.


Inside Outside Minimum Reinforced
Pipe Size Weight(2)
Diameter Diameter Wall Thickness
in mm in mm in mm in mm lbs/ft kg/m
2 50 2.15 55 2.34 59 0.075 1.91 0.60 0.89
3 80 3.28 83 3.49 87 0.084 2.13 0.91 1.35
4 100 4.28 109 4.54 115 0.109 2.77 1.50 2.23
6 150 6.35 161 6.71 170 0.161 4.09 3.10 4.61
8 200 8.36 212 8.83 224 0.212 5.39 5.60 8.33
10 250 10.36 263 10.93 277 0.262 6.66 8.4 12.50
12 300 12.29 312 12.95 329 0.311 7.90 12.3 18.30
14 350 14.04 356 14.79 377 0.355 9.02 15.2 22.62
16 400 16.04 407 16.90 429 0.405 10.29 20.1 29.91
(2)

Proper pipe support spacing depends on the temperature and weight of Continuous Spans of Pipe(2)
ensure good appearance and adequate drainage. Any additional loads 3 80 16.9 12.2 5.15 3.72
on the piping system such as insulation, wind, seismic, etc. requires 4 100 19.3 14.0 5.88 4.27
further consideration. Restrained (anchored) piping systems operating
6 150 23.5 17.0 7.16 5.18
at elevated temperatures may result in guide spacing requirements
8 200 26.9 19.5 8.20 5.94
that are shorter than unrestrained piping systems. In this case, the
(1)
(2)
Support Spacing vs. Specific Gravity adequate drainage. Total system stresses should always be taken into account by the system

Multiplier 0.86 0.92 0.96 1.00 1.06
Example: 8” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid,
maximum support spacing = 26.9 x 0.92 = 24.7 ft.
pipe and fittings.
Guide, Section 3.

Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.41 3.45
50 27.8 0.83 6.90
75 41.7 1.24 10.35
100 55.6 1.66 13.80
Testing
Span Type Factor
system.
Water Hammer

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240 -

psig MPa
Thermal
Conductivity
2 50 330 250 2.28 1.72
Thermal
13.8 x 10 -6 in/in °F 24.8 x 10 -6 mm/mm °C ASTM D696 3 80 160 120 1.10 0.83
Expansion
4 100 160 120 1.10 0.83
Absolute
0.00021 in 0.00053 mm 6 150 160 120 1.10 0.83
Roughness
8 200 160 120 1.10 0.83
Specific Gravity 1.8 ASTM D792
10 250 160 120 1.10 0.83
12 300 160 120 1.10 0.83
(1)
νha = The ratio of axial strain to hoop strain resulting from stress in the hoop direction. 14 350 160 120 1.10 0.83
νah= The ratio of hoop strain to axial strain resulting from stress in the axial direction. 16 400 160 120 1.10 0.83
(2)
(3)

(4)

& INDUSTRIAL
MARINE
Applications

All pipe manufactured by filament Fittings are filament wound with the same • Bell & Spigot - Matched-taper joint secured
winding process using amine-cured epoxy chemical, temperature and pressure with epoxy adhesive. Self-locking feature
thermosetting resin to impregnate strands capabilities as the pipe. For 2”-12” (50-300 mm) resists movement, facilitating joining runs
of continuous glass filaments. Pipe wall use HP32/40 Bar fittings in document CI1370. of pipe without waiting for adhesive to cure.
includes a minimum 0.020” (0.50 mm) resin-
rich corrosion barrier (liner). • Flanged - Available for all piping systems
diameters with static pressure ratings of
580 psig (40 bar). The pipe and fittings
are designed for continuous operation at
200°F (93°C) serviceable up to 230°F (110°C)
by applying a derating factor of 0.76 to all
component ratings. Pipe diameters of
1”-6” (25-150 mm) are available in 20’ (6 m)
random lengths and the 8”-12” (200- 300 mm)
diameters are in 19’ or 39’ (6 or 12 m) random
lengths.


Inside Outside Minimum Reinforced Liner
Pipe Size Weight (1)
Diameter Diameter Wall Thickness Thickness
2 50 2.15 55 2.34 60 0.075 1.91 0.02 0.51 0.6 0.93
3 80 3.28 83 3.53 90 0.105 2.67 0.02 0.51 1.1 1.65
4 100 4.28 109 4.60 117 0.137 3.48 0.02 0.51 1.8 2.74
6 150 6.35 161 6.80 173 0.203 5.16 0.02 0.51 3.9 5.80
8 200 8.36 212 8.93 227 0.266 6.76 0.02 0.51 6.6 9.84
10 250 10.36 263 11.06 281 0.330 8.38 0.02 0.51 10.0 14.88
12 300 12.29 312 13.11 333 0.391 9.93 0.02 0.51 14.0 20.83
(1)
Supports There are seven basic guidelines to follow when designing an above
Proper pipe support spacing depends on the temperature and weight of ground piping system:
the fluid in the pipe. The support spacing table is based on unrestrained 1. Do not exceed the recommended support span.
continuous beam theory using the pipe bending modulus derived from
long-term beam bending tests. The following tables were developed 2. Support heavy valves and in-line equipment independently.
to ensure a design that limits beam mid-span deflection to ½ inch to 3. Protect pipe from external abrasion at supports.
ensure good appearance and adequate drainage. Any additional loads 4. Avoid point contact loads
further consideration. Restrained (anchored) piping systems operating 5. Avoid excessive bending. This applies to handling, transporting,
at elevated temperatures may result in guide spacing requirements initial layout, and final installed position.
that are shorter than unrestrained piping systems. In this case, the 6. Avoid excessive vertical loading to minimize bending stresses on
maximum guide spacing governs the support span requirements for pipe and fittings.
the system. Pipe spans near elbows require special attention. Both
7. Provide adequate axial and lateral restraint to ensure line
supported and unsupported elbows are considered in the following
tables and must be followed to properly design the piping system.

Maximum Support Spacing for Uninsulated Pipe(1) Unsupported Fitting at Change in Direction
Continuous Spans of Pipe(2) Span Type Factor
Size Lc Continuous interior or fixed end spans 1.00
feet meters
in mm 75°F 200°F 24°C 93°C
2 50 14.7 10.6 4.48 3.23
D Simple supported end span 0.67
3 80 17.8 12.9 5.43 3.93
4 100 20.3 14.7 6.19 4.48 (0.91 m) and B=4.5 ft. (1.37 m)) would satisfy this condition.
6 150 24.7 17.9 7.53 5.46
8 200 28.3 20.6 8.63 6.28
10 250 31.6 22.9 9.63 6.98
12 300 34.3 24.9 10.45 7.59
(1)
(2)
Support Spacing vs. Specific Gravity

Multiplier 0.86 0.92 0.96 1.00 1.07
Example: 8” pipe @ 75°F (23.9°C) with 1.5 specific gravity fluid,
maximum support spacing = 28.3 x 0.92 = 26.0 ft.
Adjustment Factors for Various Spans With Supported Testing

Fitting at Change in Direction Hydrostatic testing is recommended to evaluate the integrity of all
Span Type Factor rating, a test pressure of 1.5 times the system operating pressure is
recommended; however, the maximum test pressure must not exceed
A Second span from simple supported end or unsupported fitting 0.80
system.
The hydro test pressure should be repeated up to ten cycles from 0 psig
to the test pressure to provide a high degree of confidence in the piping
Thermal Expansion open vents and any drains to allow for complete drainage of the system.
The effects of thermal gradients on piping systems may be significant
and should be considered in every piping system stress analysis. Pipe Water Hammer
line movements due to thermal expansion or contraction may cause Piping systems may be damaged by pressure surges due to water
high stresses or even buckle a pipe line if improperly restrained. Several hammer. The use of soft start pumps and slow actuating valves will
piping system designs are used to manage thermal expansion and reduce the magnitude of surge pressures during operation and are
contraction in above ground piping systems. They are listed below highly recommended.
according to economic preference:


Guide, Section 3.
Change in Pipe Change in

Temperature Length
°F °C in/100 ft cm/100 m
25 13.9 0.41 3.45
50 27.8 0.83 6.90
75 41.7 1.24 10.35
100 55.6 1.66 13.80

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Hydrostatic Burst
Parallel Plate
Shear Modulus 1.76 x 10 6 12,135 1.63 x 10 6 11,240

psig MPa
Thermal
Conductivity
2 50 330 250 2.28 1.72
Thermal
13.8 x 10 -6 in/in °F 24.8 x 10 -6 mm/mm °C ASTM D696 3 80 280 215 1.93 1.48
Expansion
4 100 280 215 1.93 1.48
Absolute
0.00021 in 0.00053 mm 6 150 280 215 1.93 1.48
Roughness
8 200 280 215 1.93 1.48
10 250 280 215 1.93 1.48
12 300 280 215 1.93 1.48
(1)
(2)
(3)

(4)

Silver Streak® Product Data
Applications • Flue Gas Desulfurization • Ammonium Sulfate
• Limestone Slurry • Gypsum Slurry
Materials and All pipe manufactured by filament winding process using amine-cured epoxy thermosetting resin to
Construction impregnate strands of continuous glass filaments with a resin-rich corrosion barrier. Manufactured with
a proprietary blend of abrasion-resistant additives, Silver Streak piping is offered with a standard 80
mil nominal liner.
Pipe is available in 2” through 24” diameters with pressure ratings up to 225 psig static at a maximum
operating temperature of 225°F and is ideal for yard piping. Silver Streak LD pipe, available in 30”
through 54” diameters, is ideal for recirculating piping and operates at temperatures up to 200°F and
pressures up to 150 psig.
The entire 80 mil nominal liner contains 80% resin/abrasion-resistant additives and 20% reinforcement.
The pipe is rated for full vacuum service at 175°F and comes spigot x spigot in 2” through 12” sizes and
spigot x spigot or bell x spigot in 14” through 24” sizes.
Fittings Fittings are manufactured with the same chemical/temperature capabilities as the pipe. Depending
on the particular part and size, fittings will be compression molded, contact molded, hand fabricated or
filament wound.

Systems Matched-taper joint secured with epoxy adhesive. Self-locking feature
resists movement, facilitating joining runs of pipe without awaiting adhesive
cure.
Nominal Dimensional Data (Liner Thickness = 0.080”/1.8 mm)

Wall
Pipe I.D. O.D. Thickness Weight Capacity
Size (In) (In) ((mm) (In) ((mm) ((In) (mm) ((Lbs/Ft)t) ((kg/m) (Gal/Ft) ((Ft3/Ft))
2 2.00 51 2.40 61 0.200 5.1 1.1 1.6 0.16 0.022
3 3.28 83 3.65 93 0.186 4.7 1.6 2.4 0.44 0.059
4 4.28 109 4.66 118 0.190 4.8 2.1 3.1 0.75 0.100
6 6.35 161 6.75 171 0.197 5.0 3.1 4.6 1.65 0.220
8 8.36 212 8.83 224 0.233 5.9 5.0 7.4 2.85 0.381
10 10.36 263 10.87 276 0.251 6.4 6.6 9.8 4.38 0.585
12 12.29 312 12.81 325 0.260 6.6 8.1 12.1 6.16 0.824
14 14.04 357 14.71 374 0.338 8.6 12.3 18.3 8.04 1.075
16 16.04 407 16.68 424 0.320 8.1 13.2 19.6 10.5 1.403
18 17.83 453 18.50 470 0.336 8.5 15.5 23.1 12.97 1.734
20 19.83 504 20.56 522 0.364 9.2 18.7 27.8 16.04 2.145
24 23.83 605 24.66 626 0.414 10.5 25.7 38.3 23.17 3.097
Tolerances or maximum/minimum limits can be obtained from NOV Fiber Glass Systems.
Properties of Pipe Sections Based on Minimum Reinforced Wall
Size Reinforcement Reinforcement Reinforcement Nominal Wall
(In) End Area (In2) Moment of Inertia (In4) Section Modulus (In3) End Area (In2)
2 0.74 0.48 0.40 1.38
3 1.03 1.61 0.88 2.03
4 1.37 3.52 1.51 2.67
6 2.13 11.6 3.45 4.05
8 3.64 34.1 7.72 6.29
10 5.02 71.4 13.1 8.37
12 6.24 124 19.3 10.3
14 10.2 266 36.2 15.3
16 10.8 364 43.7 16.4
18 12.8 531 57.5 19.2
20 15.8 808 78.6 23.0
24 22.3 1,641 133 31.5
Average Physical Properties

75°F 24°C 225°F 107°C
Property psi MPa psi MPa
Ultimate Stress 10,550 72.7 7,160 49.4
Modulus of Elasticity 1.75 x 106 12,093 1.03 x 106 7,102
Axial Compression - ASTM D694
Ultimate Stress 33,300 229.6 17,800 122.7
Beam Bending - ASTM D2925

Ultimate Stress 23,000 158.6 16,000 110.3
Hydrostatic Burst - ASTM D1599
Ultimate Hoop Tensile Stress 46,300 319 49,500 341.3
Ring Tensile - ASTM D2290 27,280 188 - -
Minimum Hoop Tensile Stress
Hydrostatic Design - ASTM D2992,
Procedure B - Hoop Tensile Stress (LTHS) 27,715 191 16,945* 116.8*
*20 Year Static Life at 200°F/93.3°C (LCL) 22,400 154 14,654* 101.0*
Thermal Expansion Coefficient - ASTM D696 1.26 x 10-5 in/in/°F 1.58 x 10-5 mm/mm/°C
Thermal Conductivity 0.23 BTU/hr-ft-°F 0.4 W/m-°C
Specific Gravity - ASTM D792 1.8
Absolute Surface Roughness 0.00021 Inch 0.0053 mm
Manning Roughness Coefficient, n 0.009
Testing:
Hydrostatic testing should be performed to evaluate the structural When hydro testing, open vents to prevent entrapment of air in the
integrity of a new piping system installation. Test pressures of 1.5 lines as the system is slowly filled with water. Then close the vents
times the design operating pressure but not exceeding 1.2 times the and slowly pressurize to the test pressure. Upon completion of
static pressure rating of the lowest rated fiberglass component in hydrotest, relieve the pressure on the system slowly, open vents and
the piping system are recommended. Contact the company if test any drains to allow for complete drainage of the system.
pressures exceed 450 psig before testing. The hydro test pressure
should be repeated up to ten cycles from 0 psig to the test pressure Piping systems with design temperatures above 150°F should be
to provide a high degree of confidence in the piping system. The final tested at 1.2 times the static pressure rating of the lowest rated
pressurization cycle should be allowed to stabilize for 15-30 minutes, fiberglass component in the system.
then inspected for leaks. Do not attempt to repair leaks while system
is pressurized. The hydro test should be repeated after any re-work
is performed.
2
Recommended Operating Ratings
Axial Tensile Loads Axial Compressive Bending Parallel Plate Loading
Max. (Lbs) Loads Max. (Lbs)(1) Radius ASTM D2412 @ 5% Defection
Min. (Ft) Torque Max.
Temperature Temperature Entire (Ft Lbs) Stiffness Pipe Hoop
Size Temp. Entire Temp. Factor Stiffness Modulus
(In) 75°F 225°F 75°F 225°F Range Range (In3/Lbs/In2) (psi) x106 (psi)
2 1,900 1,300 6,600 3,000 75 130 n/a n/a n/a
3 2,700 1,800 8,500 4,000 110 280 n/a n/a n/a
4 3,600 2,400 11,000 6,000 140 480 n/a n/a n/a
6 5,600 3,800 17,000 9,000 210 1,100 n/a n/a n/a
8 9,500 6,500 30,000 16,000 270 2,480 n/a n/a n/a
10 13,000 8,900 41,000 22,000 340 4,200 n/a n/a n/a
12 16,000 11,000 51,000 27,000 400 6,200 n/a n/a n/a
14 26,000 18,000 85,000 45,000 460 11,000 n/a n/a n/a
16 28,000 19,000 90,000 48,000 520 14,000 n/a n/a n/a
18 33,000 22,000 100,000 56,000 580 18,000 n/a n/a n/a
20 41,000 28,000 130,000 70,000 640 25,000 n/a n/a n/a
24 58,000 39,000 180,000 99,000 770 42,000 n/a n/a n/a
(1)
Compressive loads are for short columns only.
Pressure Ratings
Size Maximum Internal Static Maximum External Static
(In) Pressure (psig) 225°F Pressure (psig) 175°F
2-24 225 Full Vacuum
ASTM D2996 Designation Codes:

2”-24” RTRP-11FY1-3110
Pipe Lengths Available

Size (In) Random Length (Ft)
2-6 20
8-24 40
Water Hammer:
Care should be taken when designing a fiberglass piping system
to eliminate sudden surges. Soft start pumps and slow actuating
valves should be considered.
3
Supports
Proper pipe support spacing depends on the temperature and 4. Avoid point contact loads.
weight of the fluid in the pipe. The support spacing table is based 5. Avoid excessive bending. This applies to handling,
on unrestrained continuous beam theory using the pipe bending transporting, initial layout, and final installed position.
modulus derived from long-term beam bending tests. The 6. Avoid excessive vertical loading to minimize bending
maximum spans lengths were developed to ensure a design that stresses on pipe and fittings.
limits mid-span deflection to 1/2 inch and dead weight bending 7. Provide adequate axial and lateral restraint to ensure line
to 1/8 of the ultimate bending stress. Any additional loads on the stability during rapid changes in flow.
piping system such as insulation, wind, seismic, etc. requires Maximum Support Spacing for Uninsulated Pipe(1)
further consideration. Restrained (anchored) piping systems
Continuous Spans of Pipe (Ft.)(2)
operating at elevated temperatures may result in guide spacing
Pipe Size
requirements that are shorter than unrestrained piping systems. (In.) 75°F 150°F 225°F
In this case, the maximum guide spacing governs the support 2 14.7 13.7 12.4
span requirements for the system. Pipe spans near elbows require 3 16.5 15.4 13.9
special attention. Both supported and unsupported elbows 4 17.9 16.7 15.1
are considered in the following tables and must be followed to 6 20.2 18.9 17.1
properly design the piping system. 8 23.2 21.6 19.6
10 25.2 23.5 21.3
There are seven basic rules to follow when designing piping 12 26.7 24.9 22.5
14 30.0 28.0 25.4
system supports:
16 30.6 28.6 25.9
18 32.0 29.8 27.0
1. Do not exceed the recommended support span.
20 33.7 31.4 28.4
2. Support heavy valves and in-line equipment independently. 24 36.7 34.3 31.0
3. Protect pipe from external abrasion at supports. Consult factory for insulated pipe support spacing.
(1)
Maximum mid-span deflection ½” with a specific gravity of 1.0.

(2)

Example: 6” pipe @ 150°F with 1.5
Specific Gravity 2.00 1.50 1.25 1.00 0.75 specific gravity fluid, maximum support
Multiplier 0.87 0.92 0.96 1.00 1.05 spacing = 18.9 x 0.92 = 17.4 ft.
Adjustment Factors for Various Spans With Adjustment Factors for Various Spans With
Unsupported Fitting at Change in Direction Supported Fitting at Change in Direction
Span Type Factor Span Type Factor

a Continuous interior or fixed end spans 1.00 a Continuous interior or fixed end spans 1.00
Second span from supported end or Second span from simple supported end or
b 0.80 b 0.80
unsupported fitting unsupported fitting
c+d Sum of unsupported spans at fitting ≤0.75* e Simple supported end span 0.67
e Simple supported end span 0.67
*For example: If continuous support is 10
ft., c+d must not exceed 7.5 ft. (c=3 ft. and
d=4.5 ft.) would satisfy this condition.
4
Thermal Expansion
The effects of thermal gradients on piping systems may be 4. Installation temperature (Final tie in temperature)
significant and should be considered in every piping system 5. Terminal equipment load limits
flexibility analysis. Pipe line movements due to thermal expansion 6. Support movements
or contraction may cause high stresses or even buckle a pipe line
if improperly restrained. Several piping system designs are used A comprehensive review of temperature effects on fiberglass pipe
to manage thermal expansion and contraction in above ground may be found in NOV Fiber Glass Systems’ Engineering and
piping systems. They are listed below according to economic Piping Design Guide.
preference:
1. Using directional changes inherent flexibility

2. Restrain pipe axially and guide supports to control deflections Change in Pipe Change
and buckling Temperature in Length
3. Use expansion loops to absorb thermal movements °F (In/100 Ft)
4. Use mechanical expansion joints to absorb thermal 25 0.38
movements
50 0.76
To perform a thermal analysis the following information is required: 75 1.13
100 1.51
1. An isometric layout of piping system
2. Physical geometry and material properties of pipe
Restrained Thermal End Loads and Guide Spacing

Operating Temperature °F (Based on installation temperature of 75°F)
125°F 150°F 175°F 200°F
Guide Thermal Guide Thermal Guide Thermal Guide Thermal
Size Spacing End Load Spacing End Load Spacing End Load Spacing End Load
(In) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs)
2 11.1 481 9.2 637 8.1 736 7.4 778
3 17.4 661 14.4 875 12.7 1,011 11.5 1,069
4 22.4 877 18.5 1,161 16.2 1,342 14.8 1,419
6 32.7 1,366 27.0 1,809 23.7 2,090 21.6 2,211
8 42.7 2,339 35.3 3,095 31.0 3,577 28.2 3,783
10 52.7 3,225 43.5 4,269 38.2 4,933 34.8 5,218
12 62.2 4,009 51.4 5,307 45.1 6,132 41.1 6,486
14 71.2 6,573 58.8 8,700 51.7 10,054 47.1 10,364
16 81.0 6,959 66.9 9,210 58.8 10,643 53.5 11,257
18 90.0 8,225 74.3 10,886 65.3 12,579 59.5 13,305
20 99.8 10,153 82.5 13,437 72.4 15,528 66.0 16,424
24 119.8 14,329 98.9 18,966 86.9 21,916 79.1 23,180
Note: If guide spacing exceeds support span length, then guide at each support.
5

©2012 National Oilwell Varco. All rights reserved.

CI1400 - February 2011
Silver Streak™ Piping System
Specification Guide
SECTION 1 – Scope 2.03 Operating Conditions - In addition to the above

This section covers the use of fiberglass reinforced plastic listed minimum design requirements, the system shall meet
(FRP) pipe for medium duty slurry service such as limestone the following minimum operating conditions:
slurry to 225°F and 225 psig pressure.
a. Operating Pressure
The piping system shall be furnished and installed complete b. Operating Temperature
with all fittings, joining materials, supports, specials, and oth- c. Fluid Conveyed
er necessary appurtenances. d. Test Pressure
SECTION 2 – General Conditions 2.04 Quality Assurance - Pipe manufacturer’s quality

2.01 Coordination - Material furnished and work per- program shall be in compliance with ISO 9001.
formed under this section shall be coordinated with related
work and equipment specified under other sections. 2.05 Delivery, Storage, and Handling - Pipe and fit-
tings shall be protected from damage due to impact and
Valves Section point loading. Pipe shall be properly supported to avoid
Supports Section damage due to flexural strains. The contractor shall not al-
Equipment Section low dirt, debris, or other extraneous materials to get into pipe
and fittings. All factory machined areas shall be protected
2.02 Governing Standards - Except as modified or sup- from sunlight until installed.
plemented herein, all materials and construction methods
shall comply with the applicable provisions of the following 2.06 Acceptable Manufacturers - NOV Fiber Glass
specifications and be tested using the following standards: Systems, 501-568-4010, or approved equal.
Standard Specifications
SECTION 3 – Materials and Construction
ASTM Standard Specification for Filament-Wound “Fi- 3.01 2”-24” Pipe - The pipe shall be manufactured by
D2996 berglass” (Glass-Fiber-Reinforced-Thermosetting the filament winding process using an amine cured epoxy
Resin Pipe thermosetting resin to impregnate strands of continuous
ASTM Standard Specification for Reinforced Thermo- glass filaments, which are wound around a mandrel at a
4024 settting Resin (RTR) Flanges 54¾° winding angle under controlled tension. Pipe shall be
heat cured and the cure shall be confirmed using a Differen-
ASTM Standard Specification for “Fiberglass” (Glass- tial Scanning Calorimeter.
D5685 Fiber-Reinforced-Thermosetting Resin) Pressure
Pipe Fittings All pipe shall have a resin-rich corrosion/abrasion resistant
barrier reinforced with synthetic surfacing veil. The corrosion/
Standard Test Methods abrasion barrier shall contain a minimum resin/abrasion ad-
ditive content of 80 percent and a reinforcement content of
ASTM Standard Test method for Short-Time Hydraulic 20 percent. The minimum acceptable cured thickness of the
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit- corrosion/abrasion barrier shall be 80 mils nominal.
tings
3.02 Flanges and Fittings - All fittings shall be manu-
ASTM Standard Test Method for Longitudinal Tensile
factured using the same type materials as the pipe. Fittings
D2105 Properties of “Fiberglass” (Glass-Fiber-Rein-
may be manufactured either by spray-up/contact molding,
forced Thermosetting Resin) Pipe and Tube
contact molding/filament winding, or compression molding
ASTM Standard Test Method for Determination of Ex- methods.
D2412 ternal Loading Characteristics of Plastic Pipe by
Parallel-Plate Loading All fittings, except compression molded, shall have a mini-
mum corrosion/abrasion barrier of 100 mils.
ASTM Standard Test Method for Beam Deflection of Fi-
D2925 berglass Pipe Under Full Bore Flow
All elbows shall have a minimum radius of 1½ “D”.
ASTM Standard Practice for Obtaining Hydrostatic or
D2992 Pressure Design Basis for “Fiberglass” (Glass- Fittings shall be adhesive bonded matched tapered bell and
Fiber-Reinforced Thermosetting Resin) Pipe spigot or flanged.
3.03 Adhesive - Adhesive shall be manufacturer’s stan- 4.02 Pipe Installation. Pipe shall be installed as speci-
dard for the piping system specified. fied and indicated on the drawings.
3.04 Gaskets - Gaskets shall be 1/8” thick, 60-70 durom- The piping system shall be installed in accordance with the
eter full-face type suitable for the service shown on the draw- manufacturer’s current published installation procedures.
ings and as recommended in the manufacturer’s standard
installation procedures. 4.03 Testing. Hydrostatic testing should be performed
to evaluate the structural integrity of a new piping system
3.05 Bolts, Nuts, and Washers - ASTM A307, Grade B, installation. Test pressures of 1.5 times the design pressure
hex head bolts shall be supplied. SAE washers shall be sup- but not exceeding 1.5 times the static pressure rating of the
plied on all nuts and bolts. lowest rated fiberglass component in the piping system is
recommended. The hydrotest pressure should be repeated
3.06 Acceptable Products - Silver Streak as manufac- up to ten times to provide a high degree of confidence in the
tured by Fiber Glass Systems, or approved equal. piping system. The final pressurization should be allowed
to stabilize for 15-30 minutes, then, inspected for leaks. Do
not attempt to repair leaks while system is pressurized. The
SECTION 4 – Installation and Testing hydro test should be repeated after any re-work is performed.
4.01 Training and Certification. All joints installed or
constructed in the field shall be assembled by employees When hydro testing open vents to prevent entrapment of air
of the contractor who have been trained by the pipe manu- in the lines as the system is slowly filled with water. Then
facturer. The pipe manufacturer or their authorized repre- close the vents and slowly pressurize to the test pressure.
sentative shall train the contractor’s employees in the proper Upon completion of hydro test, relieve the pressure on the
joining and assembly procedures required for the project, system slowly, open vents and any drains to allow for com-
including hands-on training by the contractor’s employees. plete drainage of the system.
Each bonder shall fabricate one pipe-to-pipe and one pipe-
to-fitting joint that shall pass the minimum pressure test for Piping systems with design temperatures above 150°F should
the application without leaking. be tested at 1.5 times the static pressure rating of the lowest
rated fiberglass component in the system.
Only bonders who have successfully completed the pressure
test shall bond pipe and fittings.
Certification by the manufacturer shall be in compliance

with ASME B31.3, Section A328.2 for the type of joint being
made.
responsibility for liability for any loss, damage or injury resulting from the use of
information and data herein. All applications for the material described are at the user’s
risk and are the user’s responsibility.

17115 San Pedro Avenue Estrada de Acesso à Zona P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box 17324
Suite 200 Industrial Portuária de Suape, s/no. Geldermalsen, The Netherlands Jurong, Singapore 639407 Dubai, UAE
San Antonio, TX 78232 USA Recife, PE, Brazil 55.590-000 Phone: +31 345 587 587 Phone: +65 6861 6118 Phone: +971 4881 3566
Phone: +1 210 477 7500 Phone: +55 81 3501 0023

CI1401 - July 2013
SILVER STREAK® LD Abrasion Resistant Pipe
PRODUCT SHOP & FIELD JOINING

SILVER STREAK LD piping is specifically designed for flue Pipe can be cut and easily prepared for joining in the shop or
gas desulfurization, FGD, recirculation piping applications. field. Piping joints may be joined using flanges or Butt & Wrap
The pipe is a filament wound product using vinyl ester resins joints. See Socket Joint Installation Handbook, for instal-
and continuous glass filaments. The standard 100 mil liner lation procedures for your application.
is manufactured using a proprietary blend of abrasion-resis-
tant additives formulated specifically for limestone, gypsum FEATURES & BENEFITS
and ammonium sulfate slurries. Custom liner thicknesses are • Standard sizes include with 30”-48” diameters
available on special order. • Operating temperatures up to 200°F
• Operating pressures up to 150 psig
Pipe and fittings are available in 30” through 48” diameter siz- • Full vacuum service
es with static pressure ratings up to 150 psig operating up to • Custom-fabricated assemblies are available.
200°F and full vacuum ratings. A recommended specification
guide is available in Bulletin No. 2021.
FITTINGS
Compatible vinyl ester fittings are manufactured with the same
chemical resistance and temperature/pressure capabilities as
the pipe. The fittings are mitered fabrications available in long
radius when required.
DIMENSIONAL DATA
Nominal Nominal Nominal Nominal Nominal Max. Support

Pipe Size I.D. Wall Thickness Liner Weight Spacing(1) @175°F
in. in. mm in. mm in. mm lbs./ft. kg/m ft. m
30 30.19 767 0.65 16.5 0.100 2.54 50.3 75.3 33.5 10.2
36 36.19 919 0.73 18.5 0.100 2.54 68.1 101.3 36.1 11.0
42 42.19 1072 0.86 21.8 0.100 2.54 93.1 138.5 39.5 12.0
48 48.06 1221 0.94 23.9 0.100 2.54 116 172.6 48.4 14.7
(1)
Based on ½” deflection at mid-span.
TYPICAL PHYSICAL PROPERTIES
Property 75°F 175°F 24°C 79°C
psi psi MPa MPa
Ultimate Stress 9,300 5,500 64.1 37.9
Modulus of Elasticity 1.50 x 106 - 10,342 -
Poisson’s Ratio 0.35
Ultimate Stress 17,900 14,700 123 101
Modulus of Elasticity 1.40 x 106 9.00 x 105 9,653 6,205
Ultimate Stress 14,500 8,000 100 55.2
Modulus of Elasticity (Long Term) 1.99 x 106 1.14 x 106 13,721 7,860
Ultimate Hoop Tensile Stress 40,000 40,000 276 276
Procedure B - Hoop Tensile Stress 12,000 - 82.7 -
Static 50 Year Life
Coefficient of Linear Thermal Expansion - ASTM

9.2 x 10-6 in/in/°F 16.6 x 10-6 mm/mm/°C
D696
Thermal Conductivity 0.11 BTU/hr-ft-°F 0.19 W(m)(°C)
Specific Gravity - ASTM D792 1.86 (0.067 lb/in3)
Flow Factor - SF / Hazen-Williams Coefficient C-150
Surface Roughness 1.7 x 10-6 Feet
Manning’s “n” 0.009 Inch
ASTM D2996 Designation Codes
30” -48” RTRP-12ET1-3110
Vacuum Ratings
Nominal Pipe Size 75°F 150°F 175°F
Inches psi psi psi
30 18.3 15.0 13.0
36 16.3 13.3 11.3
42 17.8 14.5 12.6
National Oilwell Varco has produced this brochure for general information only, and it is
not intended for design purposes. Although every effort has been made to maintain the
accuracy and reliability of its contents, National Oilwell Varco in no way assumes respon-
sibility for liability for any loss, damage or injury resulting from the use of information and
data herein nor is any warranty expressed or implied. Always cross-reference the bulletin
date with the most current version listed at the web site noted in this literature.

©2012 National Oilwell Varco

Silver Streak™ LD Piping System
Specification Guide
SECTION 1 - Scope
This section covers the use of fiberglass reinforced plastic All pipe shall have a resin-rich corrosion/abrasion resistant
(FRP) pipe for medium duty slurry service such as limestone barrier. The minimum acceptable cured thickness of the cor-
slurry up to 200°F and up to 150 psig pressure. rosion/abrasion barrier shell be 100 mils nominal.
The piping shall be furnished and installed complete with all Pipe 30”- 48” shall be supplied plain end.
fittings, joining materials, supports, specials, and other nec-
essary appurtenances. 3.02 Flanges and Fittings - All fittings shall be manufac-
tured using the same type materials as the pipe. Fittings
SECTION 2 - General Conditions may be manufactured either by spray-up/contact molding,
2.01 Coordination - Material furnished and work per- contact molding/filament winding, or compression molding
formed under this section shall be coordinated with related methods.
work and equipment specified under other sections.
All fittings, except compression molded, shall have a mini-
Valves Section _________ mum corrosion/abrasion barrier of 100 mils.
Supports Section _________
Equipment Section
_________ All elbows shall have a minimum radius of 1½ Diameter
2.02 Governing Standards - Except as modified or sup- Fittings shall be adhesive bonded matched tapered bell and
plemented herein, all materials and construction methods spigot, flanged or butt and wrap.
shall comply with the applicable provisions of the following
standards: Flanges shall have ANSI B16.5, Class 150 bolt hole patterns.
3.03 Adhesive - Adhesive shall be manufacturer’s stan-

dard for the piping system specified.
ASTM Standard Test method for Short-Time Hydraulic
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit- 3.04 Gaskets - Gaskets shall be ¼” thick, 60-70 durom-
tings eter full-fact type suitable for the service shown on the draw-
ings and as recommended in the manufacturer’s standard
ASTM Standard Test Method for Longitudinal Tensile
installation procedures.
D2105 Properties of “Fiberglass” (Glass-Fiber-Reinforced
Thermosetting Resin) Pipe and Tube
3.05 Bolts, Nuts and Washers - ASTM A307, Grade B,
ASTM Standard Test Method for Determination of Ex- hex head bolts shall be supplied. Washers shall be supplied
D2412 ternal Loading Characteristics of Plastic Pipe by on all nuts and bolts.
Parallel-Plate Loading
ASTM Standard Test Method for Beam Deflection of Fi- 3.06 Acceptable Products - Silver Streak LD as manufac-
D2925 berglass Pipe Under Full Bore Flow tured by NOV Fiber Glass Systems or approved equal.
2.03 Quality Assurance - Pipe manufacturer’s quality pro- SECTION 4 - Installation and Testing
gram shall be in compliance with ISO 9001. 4.01 Training and Certification - All joints installed or
constructed in the field shall be assembled by employees of
the contractor who have been trained by the pipe manufac-
2.04 Delivery, Storage and Handling - Pipe and fittings
turer. The pipe manufacturer or their authorized represen-
shall be protected from damage due to impact and point
tative shall train the contractor’s employees in the proper
loading. Pipe shall be properly supported to avoid damage
joining and assembly procedures required for the project,
due to flexural strains. The contractor shall not allow dirt,
including hands-on training by the contractor’s employees.
debris, or other extraneous materials to get into pipe and
Each bonder shall fabricate one pipe-to-pipe and one pipe-
fittings. All factory machined areas shall be protected from
to-fitting joint that shall pass the minimum pressure test for
sunlight until installed.
the application without leaking.
2.05 Acceptable Manufacturers - NOV Fiber Glass Sys- Only bonders who have successfully completed the pressure
tems (501) 568-4010 or approved equal. test shall bond pipe and fittings.
Certification by the manufacturer shall be in compliance

SECTION 3 - Materials and Construction with ASME B31.3, Section A328.2 for the type of joint being
3.01 30”- 48” Pipe - The pipe shall be manufactured by made.
the filament winding process using a vinyl ester or epoxy
thermosetting resin to impregnate strands of continuous 4.02 Pipe Installation - Pipe shall be installed as specified
glass filaments, which are would around a mandrel at a and indicated on the drawings.
54¾° winding angle under controlled tension. Pipe shall be
heat cured and the cure shall be confirmed using a Differen- The piping system shall be installed in accordance with the
tial Scanning Calorimeter. manufacturer’s current published installation procedures.
4.03 Testing - When testing 30” and larger pipe, a steady
pressure test shall be conducted on the completed piping sys-
tem. The pipe shall be subjected to a steady pressure test
at 1½ times the design operating pressure as shown on the
drawings.
Test pressure shall not exceed 1½ times the maximum rated

pressure of the lowest rated element in the system.
The system shall be filled with water at the lowest point and
air bled off from the highest point. Systems shall be brought
up to test pressure slowly to prevent water hammer or over-
pressurization.
All pipe joints shall be water tight. All joints that are found to
leak by observation or during testing shall be repaired by the
contractor and retested.

Phone: +1 210 477 7500 Phone: +55 81 3501 0023

CI1421 - February 2009
Ceram Core™ Product Name 14/15
Product Data OIL & GAS CHEMICAL
& INDUSTRIAL
MARINE
Applications
• Bottom Ash • Zinc Tailings • Dredge Lines • Copper Tailings
• Wet Fly Ash • Taconite Tailings • Smelter Slags • Iron Ore Tailings
• Vanadium Ore Slurries • Heavy Salt Slurries • Wet Process Slurries • Diatomaceous Earth
• Potash Tailings • Uranium Ore Slurries • Wood Pulp Slurries • Concrete Slurries

Ceram Core is a fiberglass reinforced epoxy Fittings are manufactured with the same Flanged
resin pipe with a special abrasion resistant chemical/temperature capabilities as the Flanged connections are available for all
liner composed of small spherical beads pipe. Depending on the particular part and components and diameters.
of high alumina ceramic, held in an epoxy size, fittings will be compression molded,
matrix. Because of its unique combination contact molded, hand fabricated or
of ceramic beads and epoxy resin, Ceram filament wound.
Core pipe also exhibits excellent corrosion
resistance.
Ceram Core piping is specifically designed

for the severe abrasion conditions caused
by sharp angular particles in high flow
streams. Most noticeable is its successful
service in handling bottom ash (see Field
Tests). The pipe outlasts and outperforms
steel, special alloys, and other lined pipe at
competitive costs and is available in 6”-16”
diameters in standard 25 foot (7.6 meters
lengths ±⅛”), for slurry abrasion service up
to 200°F (93°C). The system includes 45°
and 90° elbows with a 3-diameter sweep
radius. Special angle fittings, including
laterals, are available on request.
Flanged
2 Ceram Core Product Data

Max. Operating
Outside Inside Total Wall Max. Operating
Pipe Size Liner Thickness Temperature* Nominal Weight
Diameter Diameter Thickness Pressure
Hydraulic Service
in mm in mm in mm in mm in mm psig MPa °F °C lbs/ft kg/m
6 150 6.70 170.18 6.125 155.58 0.288 7.32 0.13 3.3 225 1.55 200 93 5.6 8.33
8 200 8.71 221.23 8.095 205.61 0.308 7.82 0.13 3.3 225 1.55 200 93 7.8 11.60
10 250 10.78 273.81 10.16 258.06 0.310 7.87 0.13 3.3 225 1.55 200 93 9.8 14.60
12 300 12.98 329.69 12.30 312.42 0.340 8.64 0.13 3.3 225 1.55 200 93 12.8 19.00
14 350 14.75 374.52 14.02 356.11 0.363 9.22 0.13 3.3 100 0.69 200 93 15.4 22.90
16 400 16.80 426.72 16.02 406.91 0.390 9.91 0.13 3.3 100 0.69 200 93 18.8 28.00
(*) Consult NOV Fiber Glass Systems concerning all pneumatic applications with Ceram Core pipe.
Significant Field Test

An Idaho mine installed a Ceram Core test spool in a zinc slurry to
compare it to Schedule 80 steel. Normal life for the steel was one
month. After 21 months, the Ceram Core spool was still in service.
A Ceram Core test spool was installed in a Wisconsin taconite

operation. Carbon steel in this application lasted from 6 to 12
months without rotation. After 19 months without rotation, the
Ceram Core spool showed little wear.
A 10-inch diameter, 18-foot Ceram Core test spool was installed in

bottom ash service at a major power station in Georgia. Similar test
spools of other types of pipe including heavy wall abrasion resistant
cast iron were also installed. After 30 months handling 53,000 tons of
ash, the Ceram Core test spool showed a projected continuing wear
life of over 17 years versus 3 years for the metallic pipe (see graph).
This utility since expanded Ceram Core pipe use, in 8”-12” diameters,
to more than 6 miles at five separate plants.
Abrasion Resistant Piping Systems Comparison

Ceram Core Pipe Basalt Pipe High Chromium Cast Iron Pipe
Property
8” 10” 12” 8” 10” 12” 8” 10” 12”
Brinell - Exceeds 615 - Brinell - 300-500
I.D. Hardness MOH - 9 MOH - 7.8 -
Rockwell - R45N - 79 - Rockwell - C-34-57
Flow Factor (Hazen-Williams Coefficient) 130 100 100
(1)
Weight per foot (lbs) 7.2 9.8 12.8 58 70 83 55 60-70 75-93
Standard Length (ft) 25 18 18
Weight per length of 10” pipe (lbs) 245 (1) 1,260 1,170
Typical fitting weight 90° elbow (lbs) 75 125 190 326 398 462 465 760 1,130
(1) Weight per 25-foot length of Ceram Core pipe includes two flanges.
Ceram Core Product Data 3
Labor Estimate Example (Inside Building) Self-aligning flanges are used on Ceram Core pipe and fittings to
assure the inside diameters of the liners are properly aligned.
Estimated man Estimated man
Pipe hours/ft of pipe hours to install One filament wound epoxy resin aligning ring and one Buna™ N
installed 6,000 ft of pipe O-ring, supplied by NOV Fiber Glass Systems, is used on each joint.
10” Ceram Core 0.302 1,814 See Ceram Core pipe installation instructions.
10” Cast Iron 0.810 4,860 Buna™ is a trademark of DuPont.
10” Basalt 1.140 6,840
Fittings 90° 45° Laterals
10” Ceram Core 3.39 3.26 5.89 Self-Aligning Flanges
10” Cast Iron 7.87 7.37 10.80 Specially designed Ceram Core flanges make it easy to properly align
10” Basalt 10.23 9.58 14.04 pipe and fittings when installing to new or existing systems.
O-Ring
Testing Alignment Ring

new piping installations. CERAM CORE piping systems may be hydro
tested to 1.5 times the maximum operating pressure rating. Note:
The lateral fittings pressure ratings are lower than the pipe and
standard fittings requiring special consideration. All other fittings
match the pipe pressure ratings.

open vents and any drains to allow for complete drainage of the
system.
Maximum Support Spacing for Uninsulated Pipe(1)
Water Hammer
Nominal Pipe Size Continuous Span (2)
Piping systems may be damaged by pressure surges due to water
hammer. The use of soft start pumps and slow actuating valves will in mm ft m
reduce the magnitude of surge pressures during operation and are 6 150 22.1 6.75
highly recommended. 8 200 24.6 7.50
10 250 26.2 7.99
Ceram Core Joining Methods 12 300 28.7 8.75
14 350 30.5 9.30
Proper joining procedures are extremely important to obtain the
16 400 32.4 9.88
maximum service life from Ceram Core pipe.
(1)
Ceram Core pipe flanges have been designed to align and seal recommendations include no provision for weight of (fittings, valves, etc.) or thrusts at branches
properly when installed as directed. Particular attention must be (2)
Calculated spans are based on ½” mid-span deflections to ensure good appearance and adequate
given to accurately align pipe I.D.’s at all joints. Proper installation drainage. Total system stresses should always be taken into account by the system design engineer
prevents undercutting of the lining and protects the piping system when determining support spans.
from premature wear.
Ceram Core pipe can be installed in a new or existing systems. Since

Support Span vs. Specific Gravity
dimensions vary with the application, NOV Fiber Glass Systems will Specific Gravity 1.25 1.5 2.0
design transition fittings as needed for each installation upon receipt
Adjustment Factor 0.92 0.85 0.75
of necessary dimensional information.
More detailed information on proper handling and installation is

available in Ceram Core Installation Manual.
Transition Fittings Fittings Information

Transition fittings are necessary to join Ceram Core pipe to systems Ceram Core abrasion resistant fittings 6” through 16” diameters are
with different inside diameters. It is essential that inside diameters of available in a variety of configurations - 45° elbows and 90° elbows(1),
pipe-to-pipe and pipe-to-fittings be exactly matched. Mismatched 45° laterals, flanges and 11 ¼°, 15°, 22 ½°, 30°, and 60° elbows, are
I.D.’s can cause liners to be undercut and scooped away, causing standard parts. Other odd degree elbows are available on request.
premature failure.
Two flanged transition fittings generally will be required for each

All fittings have liners composed of tiles similar in composition to the
application. A typical concentric reducer transition fitting is shown
alumina ceramic beads used in the liner of Ceram Core pipe. Fittings
that will join another type of flanged system having an inside
are designed to resist high turbulence and high impact.
diameter “XX” to a Ceram Core system having an inside diameter
“CC.” Ceram Core fittings have thermosetting resin and fiberglass
reinforcement for physical strength. Self-aligning flanges are utilized
on all fittings.(2)
Connection to Other Piping
Ceram Core sweep elbows have a center line radius of three times the
Ceram Core piping
nominal diameter (see dimension R in table).
Ceram Core Elbow
Ceram Core Ceram Core

Piping Transition Fitting
Other Piping (flanged) - Detail A
Mating ID “XX”
Ceram Core
Pipe I.D.
“CC”
Mating Bolt
Pattern
(1) 14” and 16” sweep elbows available in 45° or less only
(2) See NOV Fiber Glass Systems Ceram Core Installation Manual for bolt torque recommendations.
NOTE: Elbows and flanges pressure ratings match pipe ratings. 6”-12” laterals pressure rating are 100
psig; 14” and 16” are 80 psig. Do not pressurize over 1½ times the maximum operating pressure during
hydrotest or due to surge pressure.
Ceram Core Product Data 5
General Fittings Dimensions
Pipe Size A B C D E F H I J L M N O P R
in 23 ½ 12 ⅞ 1½ 9½ ⅞ D-8 Holes 11 18 9 3 15 ⅞ 10 ¼ 9 7⅞ 7¼ 18
6 150
mm 597 329 38 241 22 D - 8 Holes 279 457 229 76 404 262 230 200 184 457
in 30 ½ 16 ⅜ 1¾ 11 ½ ⅞ D-8 Holes 13 ½ 22 11 4 20 ⅜ 12 ⅞ 11 ¼ 9⅝ 8⅞ 24
8 200
mm 775 418 44 298 22 D - 8 Holes 349 559 279 102 517 328 287 246 225 610
in 37 ¾ 20 ⅛ 2 14 ¼ 1 D - 12 Holes 16 28 14 4¾ 25 15 13 11 ⅝ 10 ⅝ 30
10 250
mm 959 513 51 362 25 D - 12 Holes 406 711 356 121 637 402 349 297 271 762
in 44 ⅝ 23 ½ 2¼ 17 1 D - 12 Holes 19 30 16 5 29 ⅜ 18 ¼ 15 13 12 ⅛ 36
12 300
mm 1113 598 57 432 25 D - 12 Holes 483 813 406 127 747 465 402 340 310 914
in - 22 ⅞ 2½ 18 ¾ 1 ⅛ D - 12 Holes 20 ¾ 36 18 3⅛ - 16 13 ⅞ 11 9⅝ 42
14 350
mm - 581 64 476 29 D - 12 Holes 527 914 457 79 - 425 352 279 244 1067
in - 27 ⅛ 2½ 21 ¼ 1 ⅛ D - 16 Holes 23 ¼ 42 21 3⅛ - 20 ⅛ 16 13 12 48
16 400
mm - 689 64 540 29 D - 16 Holes 591 1067 533 79 - 511 427 345 305 1219
NOTE:
Consult NOV Fiber Glass Systems concerning all pneumatic applications with Ceram Core pipe.
For corrosion resistance data in liquid systems, refer to NOV Fiber Glass Systems Chemical Resistance Guide and use data for Green Thread™ Product.

75°F 24°C 200°F 93°C
psi MPa psi MPa
Axial Tensile
Axial Compression
Beam Bending
Modulus of Elasticity (Long Term) 2.60 x 106 17,927 0.72 x 106 4,964 ASTM D2925
Hydrostatic Burst
Ultimate Hoop Tensile Stress 40,150 276.8 36,480 251.5 ASTM D1599
Hydrostatic Design - Hoop Tensile Stress
Parallel Plate
Shear Modulus 1.36 x 10 6 9,343 1.15 x 10 6 7,895 -

Pipe Property Value Value Method
Thermal Conductivity 0.23 BTU/hr•ft•°F 0.4 W/m°C ASTM D177

Thermal Expansion 8.5 x 10 -6 in/in °F 15.3 x 10 -6 mm/mm °C ASTM D696
Absolute Roughness 0.00021 in 0.00053 mm -
Hazen-Williams Coefficient 150 -
Manning’s Roughness Coefficient 0.009 -
(1) nah= The ratio of hoop strain to axial strain resulting from stress in the axial direction.
nha= The ratio of axial strain to hoop strain resulting from stress in the hoop direction.
information only, and it is not intended for design purposes.
17115 San Pedro Avenue, Ste 200
Although every effort has been made to maintain the accuracy and
reliability of its contents, National Oilwell Varco in no way assumes San Antonio, Texas 78232 USA
responsibility for liability for any loss, damage or injury resulting Phone: 210 477 7500
from the use of information and data herein nor is any warranty
Fax: 210 477 7560
expressed or implied. Always cross-reference the bulletin date
with the most current version listed at the web site noted in this
literature.
© 2016 National Oilwell Varco All Rights Reserved

®
CERAM CORE Piping System
Specification Guide
SECTION 1 – Scope
This section covers the use of fiberglass reinforced plastic 2.03 Operating Conditions - In addition to the above
(FRP) pipe for severe abrasion conditions caused by sharp
listed minimum design requirements, the system shall
angular particles in high flow streams services up to 210˚F
and 225 psig steady pressure. meet the following minimum operating conditions:
The piping system shall be furnished and installed com- a. Operating Pressure __________
plete with all fittings, joining materials, supports, specials, b. Operating Temperature __________
and other necessary appurtenances. c. Fluid Conveyed __________
d. Test Pressure __________
SECTION 2 – General Conditions
2.01 Coordination - Material furnished and work per- 2.04 Quality Assurance - Pipe manufacturer’s qual-
formed under this section shall be coordinated with related ity program shall be in compliance with ISO 9001.
Valves Section __________ 2.05 Delivery, Storage, and Handling - Pipe and fit-
Supports Section __________ tings shall be protected from damage due to impact and
Equipment Section __________ point loading. Pipe shall be properly supported to avoid
damage due to flexural strains. The contractor shall not
2.02 Governing Standards - Except as modified allow dirt, debris, or other extraneous materials to get into
or supplemented herein, all materials and construction pipe and fittings. All factory machined areas shall be pro-
methods shall comply with the applicable provisions of the tected from sunlight until installed.
following specifications and be tested using the following
standards: 2.06 Acceptable Manufacturers - NOV Fiber Glass
Systems, 501-568-4010, or approved equal.
ASTM Standard Specification for Filament-Wound SECTION 3 – Materials and Construction
D2996 “Fiberglass” (Glass-Fiber-Reinforced-Ther- 3.01 6"-16" Pipe - The pipe shall be manufactured by
mosetting Resin) Pipe the filament winding process using an amine cured epoxy
ASTM Standard Specification for Reinforced Ther- thermosetting resin to impregnate strands of continuous
D4024 mosetting Resin (RTR) Flanges glass filaments, which are wound around a mandrel at a
541/4˚ winding angle under controlled tension. Pipe shall
Standard Test Methods be heat cured and the cure shall be confirmed using a
Differential Scanning Calorimeter.
ASTM Standard Practice for Obtaining Hydrostatic
D2992 or Pressure Design Basis for “Fiberglass”
(Glass-Fiber-Reinforced-Thermosetting Res- All pipe shall have a liner consisting of ceramic beads sus-
in) Pipe and Fittings pended in an epoxy matrix. The minimum liner thickness
ASTM Standard Practice for Measuring Beam De- shall be 130 mil nominal.
D2925 flection of Reinforced Thermosetting Plastic
Pipe Under Full Bore Flow Pipe shall be supplied with self-aligning flanges to assure
ASTM Standard Test Method for Short-Time Hy- the inside diameters of the liners are properly aligned.
D1599 draulic Failure Pressure of Plastic Pipe, Tub-
ing and Fittings
Pipe shall have a continuous steady pressure rating at
ASTM Standard Test method for Longitudinal Ten-
200˚F as follows 6”-12” at 225 psig and 14”-16” at 100
D2105 sile Properties of “Fiberglass” (Glass-Fiber-
Reinforced-Thermosetting Resin) Pipe and psig in accordance with ASTM D2992 Procedure B.
Tube
ASTM Standard Test Method for Determination of All pipe shall be 100% hydrotested at the factory before
D2412 External Loading Characteristics of Plastic shipment at a minimum pressure of 100 psig.
PIpe by Parallel-Plate Loading
3.02 Flanges and Fittings - Abrasion resistant el-
4.03 Testing - A hydrostatic pressure test shall be
bows shall be three diameter sweep radius and have self- conducted on the completed piping system. The piping
aligning flanged ends. They shall be glass reinforced ther- system should be pressurized to 1½ times the operating
mosetting resin with abrasion resistant ceramic tile liner. design pressure, and inspected. Then the pressurization
should be maintained for 1-8 hours and the line inspected
for leaks.
Flanges shall have ANSI B16.5 Class 150 bolt hole pat-
terns. It is recommended that a protective coating be used
Field test pressures are limited to 1½ times the maximum
on the bolts to facilitate removal for rotation. cyclic rating of the lowest rated component in the system.
The maximum test pressure should not exceed 338 psig.
3.04 O-Ring Seals - O-Rings shall be 60-70 durom- The system shall be filled with water at the lowest point
eter Shore A hardness elastomeric material. O-rings for and air bled off from the highest point. Systems shall be
the self-aligning flanged joints will be supplied by manufac- brought up to test pressure slowly to prevent water ham-
turer. mer or over-pressurization.
3.05 Bolts, Nuts, and Washers - ASTM A307, Grade All pipe joints shall be water tight. All joints that are found
B, hex head bolts shall be supplied. SAE washers shall be to leak by observation or during testing shall be repaired
supplied on all nuts and bolts. by the contractor and retested.
3.06 Acceptable Products - Ceram Core as manufac-

tured by NOV Fiber Glass Systems, or approved equal.
SECTION 4 – Installation and Testing

4.01 Training and Certification - All joints installed
or constructed in the field shall be assembled by employ-
ees of the contractor who have been trained by the pipe
manufacturer. The pipe manufacturer or their authorized
representative shall train the contractor’s employees in the
proper joining and assembly procedures required for the
project, including hands-on participation by the contrac-
tor’s employees.
4.02 Pipe Installation - Pipe shall be installed as

specified and indicated on the drawings.
The piping system shall be installed in accordance with the

manufacturer’s current published installation procedures.
National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has
been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss,
damage or injury resulting from the use of information and data herein nor is any warranty expressed or implied. Always cross-reference the bulletin


Centricast RB-1520™ Product Data
Applications • Dilute Acids • Solvents
• Caustics • Chemical Process Solutions
• Salts
Materials and All pipe is manufactured with high strength glass fabrics and a highly resilient formulation of aromatic
Construction amine cured epoxy resin. A 50-mil integral corrosion barrier of pure resin provides excellent corrosion
resistance. The pipe’s proprietary resin formulation provides the toughness for many corrosive slurries.
A 10-mil resin-rich reinforced external corrosion barrier provides excellent corrosion resistance and
protection from ultraviolet (UV) radiation. Fiber Glass Systems warrants CENTRICAST RB-1520 pipe and
fittings against UV degradation of physical properties and chemical resistance for 15 years.
Pipe is available in 1½” through 14” diameters with pressure ratings up to 150 psig at a maximum
operating temperature of 225°F. Centricast RB-1520 comes in 20’ nominal or exact lengths from 18.0-
20.4 feet long.
filament wound.
Joining Socket Joint

Systems Adhesive bonded straight socket joint with positive stops. This is the
standard for Centricast piping systems.

Pipe Wall Reinforcement
Size I.D. O.D. Thickness Thickness Weight Capacity
(In) (In) (mm) (In) (mm) (In) (mm) (In) (mm) (Lbs/Ft) (kg/m) (Gal/Ft) (CuFt/Ft)
1½ 1.55 39.4 1.90 48.3 0.18 4.4 0.12 2.9 0.58 0.86 0.10 0.013
2 2.06 52.2 2.38 60.3 0.16 4.1 0.10 2.5 0.68 1.01 0.17 0.023
3 3.18 80.8 3.50 88.9 0.16 4.1 0.10 2.5 1.03 1.53 0.41 0.055
4 4.18 106.2 4.50 114.0 0.16 4.1 0.10 2.5 1.34 1.99 0.71 0.095
6 6.27 159.0 6.63 168.0 0.18 4.6 0.12 3.0 2.23 3.32 1.60 0.214
8 8.23 209.0 8.63 219.0 0.20 5.1 0.14 3.6 3.24 4.82 2.76 0.369
10 10.30 262.0 10.75 273.0 0.22 5.6 0.16 4.1 4.45 6.63 4.34 0.580
12 12.30 312.0 12.75 324.0 0.24 6.1 0.18 4.6 5.77 8.59 6.14 0.821
14 13.50 343.0 14.00 356.0 0.24 6.1 0.18 4.6 6.35 9.45 7.46 0.997
Properties of Pipe Sections Based on Minimum Reinforced Walls
Reinforcement Reinforcement Reinforcement Nominal Wall
Size End Area Moment of Inertia (In4) Section Modulus (In3) End Area
(In) (In2) (In2)
11/2 0.67 0.27 0.28 0.97
2 0.71 0.46 0.39 1.11
3 1.07 1.54 0.88 1.68
4 1.38 3.35 1.49 2.18
6 2.45 13.00 3.92 3.64
8 3.73 33.60 7.79 5.29
10 5.32 74.60 13.90 7.28
12 7.11 140.00 22.00 9.43
14 7.82 187.00 26.70 10.40

Property 75°F 24°C 200°F 99°C 225°F 107°C
psi MPa psi MPa psi MPa
Ultimate Stress 30,000 210 26,000 180 25,000 170
Design Stress 7,500 52 6,500 45 6,250 43
Modulus of Elasticity 2.5x106 17,200 2.2x106 15,200 2.1x106 14,500
Poisson’s Ratio ν 0.15 0.15 0.15
Ultimate Stress 35,000 240 28,000 190 17,000 110
Design Stress 8,750 60 7,000 48 4,250 29
Modulus of Elasticity 3.2x106 22,000 2.8x106 19,300 2.7x106 18,600
Ultimate Stress 40,000 280 35,000 240 33,000 230
Design Stress(1) 5,000 34 4,375 30 4,125 28
Modulus of Elasticity (Long Term) 3.7x106 26,000 3.2x106 22,000 3.1x106 21,000
Ultimate Hoop Tensile Stress 30,000 210 26,000 180 25,000 170
Hoop Tensile Modulus of Elasticity 2.4x106 17,000 2.1x106 14,500 2.0x106 13,800
Procedure B - Hoop Tensile Stress 19,270 130 - - - -
Static 50 Year @ 75°F
(1)
Stress and modulus values can be interpolated between temperatures shown.
Coefficient of Linear Thermal Expansion - ASTM D696 Non-Insulated Pipe: 9.6 x 10-6 in/in/°F • 17.4 x 10-6 mm/mm/°C
Insulated Pipe: 13.0 x 10-6 in/in/°F • 23.5 x 10-6 mm/mm/°C
Thermal Conductivity 0.07 BTU/-hr-ft-°F • 0.04 W/-m-°C
Flow Factor - SF / Hazen-Williams Coefficient 150
Absolute Surface Roughness 0.00021 Inch • 0.0053 mm
Manning’s Roughness Coefficient, n 0.009

Testing: Test pressure should not be more than 1½ times the working
See NOV FIber Glass Systems’ Socket Joint Installation pressure of the piping system and never exceed 1½ times the
Handbook. rated operating pressure of the lowest rated component in the
system.
When possible, the piping system should be hydrostatically tested
prior to beginning service. Care should be taken when testing to Water Hammer:
avoid water hammer. All anchors, guides and supports must be Care should be taken when designing an FRP piping system to
in place prior to testing the line. eliminate sudden surges. Soft start pumps and slow actuating
valves should considered.
2
Pressure Ratings for Uninsulated Piping Systems(1)(2) ASTM D2997
Designation Codes
Maximum Internal Pressure Maximum
@ 225°F (psig) External Pressure(6) 1½”- 4” RTRP-21CW-4556
Pipe Socket Flanged Other 6” RTRP-21CW-4555
Size Pressure Pressure Pressure 8” RTRP-21CW-4554
(In) Fittings(3) Fittings(4) Fittings(5) 75°F 150°F 225°F
10”-12” RTRP-21CW-4553
11/2 300 150 NA 920 753 649
14” RTRP-21CW-4552
2 300 150 125 290 231 199
3 275 150 125 103 104 90
4 150 150 100 47 37 32
6 150 150 100 22 18 16
8 150 150 100 19 12 11
10 150 150 75 12 10 8
12 150 150 75 7 6 5
14 125 150 - 7 6 5
(1) Static pressure ratings, typically created with use of a gear pump, turbine (3) Socket elbows, tees, reducers, couplings, flanges
pump, centrifugal pump, or multiplex pump having 4 or more pistons or and nipples joined with WELDFAST ZC275 adhesive.
elevation head. (4) Flanged elbows, tees, reducers, couplings and
(2) For insulated and/or heat traced piping systems, use 100% of the unin- nipples assembled at factory.
sulated piping recommendations up to 200°F and reduce these ratings (5) Laterals, crosses, and saddles.
50% for 200°F to 225°F operating temperatures. Centricast RB-1520 pipe (6) Ratings shown are 50% of ultimate; 14.7 psi external
and epoxy fittings can be used in drainage and vent systems up to 250°F pressure is equal to full vacuum.
operating temperatures. For compressible gasses consult the factory for
pressure ratings. Heat cured adhesive joints are highly recommended for all
piping systems carrying fluids at temperatures above 120°F.

Axial Tensile Loads Axial Compressive Parallel Plate Loading
Loads Max. (Lbs)(1) Bending
Max. (Lbs) ASTM D2412
Radius Min. Torque Max.
(Ft) En- (Ft Lbs) Stiffness Pipe Hoop
Size Temperature Temperature tire Temp. Entire Temp. Factor In3 Stiffness Modulus
(In) @ 75°F @ 225°F @ 75°F @ 225°F Range Range Lbs/In2 (psi) x106 (psi)
11/2 5,000 4,100 5,800 2,800 59 113 279 2,632 2.2
2 5,400 4,500 6.300 3,000 73 163 317 1,444 3.8
3 8,000 6,700 9,300 4,500 108 368 317 433 3.8
4 10,400 8,600 12,100 5,900 139 620 317 200 3.8
6 18,400 15,300 21,500 10,400 204 1,632 547 107 3.8
8 28,000 23,300 32,700 15,900 266 3,246 709 62 3.1
10 39,900 33,300 46,600 22,600 331 5,786 1,195 54 3.5
12 53,300 44,400 62,200 30,200 393 9,178 1,701 46 3.5
14 58,600 48,800 68,400 33,200 432 11,108 1,701 35 3.5
(1)
Compressive loads are for short columns only. Buckling loads must be calculated when applicable.
3
Support
Proper pipe support spacing depends on the temperature and 6. Avoid excessive vertical loading to minimize bending stress
weight of the fluid in the pipe. The support spacing table is based on pipe and fittings.
on unrestrained continuous beam theory using the pipe bending 7. Provide adequate axial and lateral restraint to ensure line
modulus derived from long-term beam bending tests. The stability during rapid changes in flow.
maximum spans lengths were developed to ensure a design that
limits mid-span deflection to ½ inch and dead weight bending to 1/8
of the ultimate bending stress. Any additional loads on the piping Maximum Support Spacing for
Uninsulated Pipe(1)
system such as insulation, wind, seismic, etc. requires further
Pipe Size Continuous Spans of Pipe (Ft.)(2)
consideration. Restrained (anchored) piping systems operating at
(In.) 75°F 150°F 225°F
elevated temperatures may result in guide spacing requirements
1½ 16.6 16.0 15.9
2 17.3 16.7 16.6
maximum guide spacing governs the support span requirements
for the system. Pipe spans near elbows require special attention. 3 19.4 18.7 18.6
Both supported and unsupported elbows are considered in the 4 20.9 20.1 20.0
following tables and must be followed to properly design the 6 24.2 23.3 23.2
piping system. 8 26.9 26.0 25.8
system supports: 12 31.7 30.6 30.4
14 32.5 31.4 31.4
1. Do not exceed the recommended support span. Consult factory for insulated pipe support spacing.
(1)

(2)

4. Avoid point contact loads.
5. Avoid excessive bending. This applies to handling, transport-
ing, initial layout, and final installed position.

specific gravity fluid,maximum support
Specific Gravity 3.00 2.00 1.50 1.25 1.00 0.75 Gas/Air spacing = 23.9 x 0.90 = 21.5 ft.
Multiplier 0.76 0.84 0.90 0.95 1.00 1.07 1.40
Piping Span Adjustment Factors With Piping Span Adjustment Factors With
Unsupported Fitting at Change in Supported Fitting at Change in Direction
Direction

Second span from simple supported end or Span at supported fitting or span adjacent to a
b 0.80 b 0.80
unsupported fitting simple supported end
c+d Sum of unsupported spans at fitting ≤ 0.75* e Simple supported end span 0.67
* For example: If continuous support span is 10 ft., c + d must not exceed 7.5 ft. (c
= 3 ft. and d = 4.5 ft. would satisfy this condition).
4
Thermal Expansion 4. Installation temperature (final tie-in temperature)
The effects of thermal gradients on piping systems may be 5. Terminal equipment load limits
significant and should be considered in every piping system 6. Support movements
stress analysis. Pipe line movements due to thermal expansion
or contraction may cause high stresses or even buckle a pipe line A comprehensive review of temperature effects on fiberglass pipe
if improperly restrained. Several piping system designs are used may be found in Fiber Glass Systems’ Engineering and Piping
to manage thermal expansion and contraction in above ground Design Guide.
piping systems. They are listed below according to economic
Change in Pipe Change
preference:
Temperature In Length
°F (In/100 Ft)
1. Use of inherent flexibility in directional changes
2. Restraining axial movements and guiding to prevent 25 0.29
buckling 50 0.58
3. Use expansion loops to absorb thermal movements
movements 100 1.15
125 1.44
To perform a thermal analysis the following information is
required: 150 1.73
1. Isometric layout of piping system 175 2.02
200 2.30

Operating Temperature °F (Based on Installation Temperature of 75°F)
125 150 175 200 225
Guide Thermal Guide Thermal Guide Thermal Guide Thermal Guide Thermal
Size Spacing End Load Spacing End Load Spacing End Load Spacing End Load Spacing End Loads
(In) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs)
1½ 8.2 982 6.6 1,440 5.6 1,862 4.9 2,255 4.4 2,609
2 10.5 1,046 8.4 1,533 7.1 1,983 6.2 2,401 5.6 2,779
3 15.6 1,564 12.6 2,292 10.6 2,963 9.3 3,589 8.4 4,153
4 20.2 2,024 16.3 2,966 13.8 3,835 12.0 4,645 10.8 5,374
6 29.9 3,590 24.0 5,262 20.4 6,804 17.8 8,240 16.0 9,535
8 39.0 5,463 31.4 8,007 26.6 10,354 23.2 12,539 20.9 14,510
10 48.6 7,793 39.1 11,421 33.2 14,768 29.0 17,886 26.0 20,696
12 57.7 10,406 46.5 15,251 39.4 19,721 34.4 23,883 30.9 27,637
14 63.4 11,441 51.1 16,768 43.3 21,682 37.8 26,528 34.0 30,385
Elbow Strength
Allowable Bending Moment 90° Elbow
Nominal Allowable Nominal Allowable
Pipe Size Moment Pipe Size Moment
(In) (Ft•Lbs) (In) (Ft•Lbs)
1½ 150 8 2,850
2 225 10 4,500
3 475 12 6,500
4 650 14 10,000
6 1,650
5

CI1610 -June 2010
CENTRICAST™ RB-1520 Piping System
General Specifications
SECTION 1 - Scope 2.03 ASTM D2997 Designation Codes
This section covers the use of fiberglass reinforced plastic 1½”-4” RTRP-21CW-4556
(FRP) pipe for chemical process and chemical handling ap- 6” RTRP-21CW-4555
plications up to 250°F and up to 150 psig pressure. 8” RTRP-21CW-4554
10”-12” RTRP-21CW-4553
The piping shall be furnished and installed complete with all 14” RTRP-21CW-4552
fittings, joining materials, supports, specials, and other nec-
essary appurtenances. Mechanical properties cell classifications shown are mini-
mums.
SECTION 2 - General Conditions
2.01 Coordination - Material furnished and work per- 2.04 Operating Conditions- In addition to the above
formed under this section shall be coordinated with related minimum design requirements, the system shall meet the
work and equipment specified under other sections. following minimum operating conditions:
a. Operating Pressure ________

Valves Section _________
b. Operating Temperature ________
c. Fluid Conveyed ________
Equipment Section
_________ d. Test Pressure ________

2.02 Governing Standards - Except as modified or
supplemented herein, all materials and construction methods 2.05 Quality Assurance - Pipe manufacturer’s quality
shall comply with the applicable provisions of the following program shall be in compliance with ISO 9001.
specifications and be tested using the following standards:
2.06 Delivery, Storage and Handling - Pipe and fit-
Standard Specifications tings shall be protected from damage due to impact and
point loading. Pipe shall be properly supported to avoid
damage due to flexural strains. The contractor shall not al-
ASTM Standard Specification for Centrifugal Cast low dirt, debris, or other extraneous materials to get into pipe
D2997 “Fiberglass” (Glass-Fiber-Reinforced Thermosetting) and fittings. All factory machined areas shall be protected
Resin Pipe from sunlight until installed.
AWWA Fiberglass Pipe Design
45 2.07 Acceptable Manufacturers - NOV Fiber Glass
ASTM Standard Specification for “Fiberglass” (Glass- Systems - 918-245-6651 or approved equal.
Pipe Fittings
ASTM Standard Specification for Reinforced Thermo- SECTION 3 - Materials and Construction
D4024 setting Resin (RTR) Flanges 3.01 1½”-14” Pipe The pipe shall be manufactured by
the centrifugal casting process using premium grade amine
cured epoxy thermosetting resin to impregnate woven glass
filaments. Pipe shall be heat cured and the degree of cure
shall be confirmed using a Differential Scanning Calorime-
Standard Test Methods ter. All pipe shall have a 100% resin corrosion barrier and the
cured thickness shall be 50 mils nominal.
All pipe shall have a resin-rich reinforced 10 mil nominal ex-
D2992 Pressure Design Basis for “Fiberglass” (Glass-Fiber-
terior layer.
Reinforced Thermosetting Resin) Pipe
ASTM Standard Test method for Short-Time Hydraulic The pipe shall have a minimum design pressure rating of 150
D1599 Failure Pressure of Plastic Pipe, Tubing and psig at 225°F following ASTM D2992, Procedure B.
Fittings
ASTM Standard Test Method for Longitudinal Tensile Minimum Reinforced Wall Thickness
D2105 Properties of “Fiberglass” (Glass-Fiber-Reinforced 1½” 0.120 inches
Thermosetting Resin) Pipe and Tube 2”-4” 0.100 inches
ASTM Standard Test Method for Determination of Ex- 6” 0.120 inches
D2412 ternal Loading Characteristics of Plastic Pipe by 8” 0.140 inches
Parallel-Plate Loading 10” 0.160 inches
12”-14” 0.180 inches
ASME Process Piping
B31.3
3.02 Flanges and Fittings - All fittings shall be manufac- 4.02 Pipe Installation Pipe shall be installed as speci-
tured either by compression molding or contact molding. Fit- fied and indicated on the drawings and in accordance with the
ting joints shall be either adhesive bonded socket or flanged. manufacturer’s current published installation procedures.
Flanges shall have ANSI B16.5 Class 150 bolt hold patterns.
4.03 Testing - A hydrostatic pressure test shall be con-
3.03 Adhesive - Adhesive shall be manufacturer’s stan- ducted on the completed piping system. The piping shall be
dard for the piping system specified. All adhesive bonded subjected to a steady pressure at 1½ times the design
joints shall be cured according to the manufacturer’s instruc- operating pressure as stated in Section 2.04d. The pres-
tions for maximum strength and corrosion resistance. sure shall be held on the system for a minimum of one hour
and the line inspected for leaks.
3.04 Gaskets - Gaskets shall be 3/16” thick, 60-70 du-
rometer full-face type suitable for the service shown on the The test pressure should not exceed 1½ times the maximum
drawings and as recommended in the manufacturer’s stan- rated operating pressure for the lowest rated element in the
dard installation procedures. system.
The system shall be filled with water at the lowest point and air
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stain-
bled off from all the highest points. Systems shall be brought
less steel hex head bolts shall be supplied. Two each SAE size
up to test pressure slowly to prevent water hammer or over
washers shall be supplied on all nuts and bolts.
pressurization.
3.06 Acceptable Products Centricast RB-1520 as man- All pipe joints shall be water tight. All joints that are found to
ufactured by NOV Fiber Glass Systems or approved equal. leak by observation or during testing shall be repaired by the
SECTION 4 - Installation and Testing
4.01 Training and Certification - All joints installed or
turer. The pipe manufacturer or their authorized representa-
tive shall train the contractor’s employees in the proper joining
and assembly procedures required for the project, including
hands-on participation by the contractor’s employees. Each
bonder shall fabricate one pipe-to-pipe and one pipe-to-fitting
joint that shall pass the minimum pressure test for the applica-
tion as stated in Section 2.04.d without leaking.


ASME B31.3, Section A328.2.
National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although
every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes respon-
sibility for liability for any loss, damage or injury resulting from the use of information and data herein nor is any warranty expressed
or implied. Always cross-reference the bulletin date with the most current version listed at the web site noted in this literature.


Centricast® RB-2530 Product Data
Applications • Acids • Solvents
• Caustics • Chemical Process Solutions
• Salts
Materials and All pipe is manufactured with glass fabrics and a highly resilient formulation of aromatic amine cured
Construction epoxy resin. A 100 mil integral corrosion barrier of pure resin provides excellent corrosion resistance.
The pipe’s proprietary resin formulation provides the toughness for many corrosive slurries. A 10 mil
resin-rich reinforced external corrosion barrier proves excellent corrosion resistance and protection from
ultraviolet (UV) radiation. Fiber Glass Systems warrants CENTRICAST RB-2530 pipe and fittings against
UV degradation of physical properties and chemical resistance for 15 years.
Pipe is available in 1” through 14” diameters with pressure ratings up to 150 psig, with higher pressure
ratings in smaller sizes. Centricast RB-2530 comes in 20’ nominal or exact lengths from 18.0-20.4
feet long.
filament wound.

Adhesive bonded straight socket joint with positive stops. This is the
Systems
standard for Centricast piping systems.

(In) (In) ((mm) (In) ((mm) (In) (mm) ((In) (mm) ((Lbs/Ft)t ((kg/m) (Gal/Ft) ((Ft3/Ft))
1 0.92 23.2 1.315 33.4 0.20 5.1 0.09 2.3 0.45 0.66 0.03 0.005
1½ 1.40 35.6 1.900 48.3 0.25 6.4 0.14 3.6 0.82 1.23 0.08 0.011
2 1.88 47.6 2.375 60.3 0.25 6.4 0.14 3.6 1.06 1.58 0.14 0.019
3 3.00 76.2 3.500 88.9 0.25 6.4 0.14 3.6 1.62 2.42 0.37 0.049
4 3.94 100.1 4.500 114.0 0.28 7.1 0.17 4.3 2.36 3.51 0.63 0.085
6 6.07 154.0 6.625 168.0 0.28 7.1 0.17 4.3 3.55 5.28 1.50 0.201
8 8.03 204.0 8.625 219.0 0.30 7.6 0.19 4.8 4.99 7.43 2.63 0.351
10 10.10 256.0 10.750 273.0 0.33 8.4 0.22 5.6 6.87 10.2 4.15 0.555
12 12.10 307.0 12.750 324.0 0.33 8.4 0.22 5.6 8.19 12.2 5.96 0.797
14 13.30 339.0 14.000 356.0 0.33 8.4 0.22 5.6 9.01 13.4 7.26 0.971
(In) End Area(In2) Moment of Inertia (In4) Section Modulus (In3) End Area (In2)
1 0.35 0.07 0.10 0.70
1½ 0.77 0.30 0.32 1.30
2 0.98 0.62 0.52 1.67
3 1.48 2.09 1.19 2.55
4 2.31 5.43 2.41 3.71
6 3.45 18.00 5.42 5.58
8 5.03 44.80 10.40 7.85
10 7.28 101.00 18.80 10.80
12 8.66 170.00 26.70 12.90
14 9.52 226.00 32.30 14.20

75°F/ 24°C 75°F/24°C 225°F/107°C 225°F/107°C 250°F/121°C 250°F/121°C
Property
1” 1½”-14” 1” 1½”-14” 1” 1½”-14”
psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa
Ultimate Stress 18,000 120 22,000 150 15,000 100 18,000 120 14,000 100 17,000 110
Design Stress 4,500 31 5,500 38 3,750 26 4,500 31 3.500 24 4,250 29
Modulus of Elasticity - - 2.5 x 106 17,000 - - 2.1 x 106 14,000 - - 1.9 x 106 13,000
Ultimate Stress 19,600 140 35,000 240 10,000 70 19,000 130 7.000 50 13,000 90
Design Stress 4,900 34 8,750 60 2,500 17 4,750 33 1,750 12 3,250 22
Modulus of Elasticity 1.3 x 106 9,000 2.5 x 106 17,000 1.1 x 106 8,000 2.1 x 106 14,000 1.0 x 06 7,000 1.9 x 106 13,000
Ultimate Stress 28,000 190 42,000 290 23,000 160 35,000 240 21,000 140 32,000 220
Design Stress(1) 3,500 24 5,250 36 2,875 20 4,375 30 2,625 18 4,000 28
Modulus of Elasticity (Long Term) 5.6 x 106 4,000 3.7 x 106 26,000 4.7 x 106 3,200 3.1 x 106 21,000 4.4 x 106 3,000 2.9 x 106 20,000
Ultimate Hoop Tensile Stress 30,000 210 30,000 210 25,000 170 25,000 170 23,000 160 23,000 160
Hoop Tensile Modulus of Elasticity - - 2.8 x 106 19,000 - - 2.3 x 106 16,000 - - 2.2 x 106 15,000
Hydrostatic Design - ASTM
D2992,
Procedure B-Hoop Tensile Stress 16,090 110 16,090 110 - - - - - - - -
Static 50 Year @ 75°F
(1)
Thermal Expansion Coefficient - ASTM D696 Non-Insulated Pipe: 11.0 x 10-6 In/In/°F • 19.9 x 10-6 mm/mm/°C
Insulated Pipe: 12.0 x 10-6 In/In/°F • 21.7 x 10-6 mm/mm/°C

Hazen-Williams Coefficient 150
Testing: Test pressure should not be more than 1½ times the working
See NOV Fiber Glass Systems’ Socket Joint Installation pressure of the piping system and never exceed 1½ times the
Handbook. rated operating pressure of the lowest rated component in the
system.
When possible, the piping system should be hydrostatically tested
prior to beginning service. Care should be taken when testing to
avoid water hammer. All anchors, guides and supports must be
in place prior to testing the line.
2
Pressure Ratings for Uninsulated Piping Systems(1)(2) ASTM D2997
Designation Codes:
Maximum Internal Maximum External
Pressure @ 225°F (psig) Pressure (psig)(6) 1” RTRP-21CW-4356
Nominal
Pipe Socket Flanged 1½”-4” RTRP-21CW-4456
Size Pressure Pressure Other 6”-8” RTRP-21CW-4455
(In) Fittings(3) Fittings(4) Pressure(5) 75°F 150°F 250°F
10”-12” RTRP-21CW-4454
1 300 300 - 2,125 1,849 1,381
14” RTRP-21CW-4553
1½ 300 300 - 2,065 1,797 1,342
2 300 150 125 1,170 1,014 763
3 275 150 125 335 290 219
4 150 150 100 225 195 147
6 150 150 100 62 54 40
8 150 150 100 45 39 29
10 150 150 75 35 30 23
12 150 150 75 23 20 15
14 125 150 - 16 14 10
(1)
Static pressure ratings, typically created with use of a gear turbine, adhesive joints are highly recommended for all piping systems carrying
centrifugal, or multiplex pump having 4 or more pistons or elevation fluids at temperatures above 120°F.
head. (3)
Socket elbows, tees, reducers, couplings, flanges and nipples joined
(2)
Specially fabricated higher pressure fittings are available on request. with Weldfast ZC-275 adhesive.
Consult the factory for compressible gases. For insulated and/ (4)
Flanged elbows, tees, reducers, couplings and nipples assembled at
or heat traced piping systems, use 100% of the uninsulated piping factory.
recommendations up to 200°F and reduce these ratings 50% for 200°F to (5)
Laterals, crosses, and saddles.
250°F operating temperatures. For uninsulated piping systems, reduce (6)
Ratings shown are 50% of ultimate; 14.7 psi external pressure is equal
these ratings 30% for 225°F to 250°F operating temperatures. Heat cured to full vacuum.

Max. (Lbs) Loads Max. (Lbs)(1) Radius Min. Torque Max. ASTM D2412
(Ft) Entire (Ft Lbs) Stiffness Pipe Hoop
Size Temperature Temperature Temp. Entire Temp. Factor Stiffness Modulus
(In) 75°F 250°F 75°F 250°F Range Range (In3 Lbs/In2) (psi) x106 (psi)
1 1,560 1,200 1,700 600 50 41 164 4,791 2.7
1½ 4,260 3,300 6,770 2,500 56 132 617 6,080 2.7
2 5,410 4,200 8,600 3,200 70 216 617 2,969 2.7
3 8,130 6,300 12,930 4,800 103 497 617 874 2.7
4 12,720 9,800 20,230 7,500 132 1,000 1,105 731 2.7
6 18,960 14,700 30,160 11,200 195 2,260 1,228 245 3.0
8 27,690 21,400 44,060 16,400 253 4,330 1,715 153 3.0
10 40,030 30,900 63,680 23,700 316 7,820 3,106 143 3.5
12 47,630 36,800 75,780 28,100 374 11,100 3,106 85 3.5
14 52,380 40,500 83,340 31,000 411 13,500 3,106 64 3.5
(1)
Water Hammer:
Care should be taken when designing an FRP piping system to
eliminate sudden surges. Soft start pumps and slow actuating
3
Support
Proper pipe support spacing depends on the temperature and 5. Avoid excessive bending. This applies to handling,
weight of the fluid in the pipe. The support spacing table is based transporting, initial layout, and final installed position.
on unrestrained continuous beam theory using the pipe bending 6. Avoid excessive vertical loading to minimize bending
modulus derived from long-term beam bending tests. The stresses on pipe and fittings.
maximum spans lengths were developed to ensure a design that 7. Provide adequate axial and lateral restraint to ensure line
limits mid-span deflection to ½ inch and dead weight bending to 1/8 stability during rapid changes in flow.
of the ultimate bending stress. Any additional loads on the piping
system such as insulation, wind, seismic, etc. requires further Maximum Support Spacing for Uninsulated
consideration. Restrained (anchored) piping systems operating at Pipe(1)
elevated temperatures may result in guide spacing requirements Pipe Size Continuous Spans of Pipe (Ft.)(2)
that are shorter than unrestrained piping systems. In this case, the (In.) 75°F 150°F 250°F
maximum guide spacing governs the support span requirements 1 8.4 8.3 7.9
for the system. Pipe spans near elbows require special attention. 1½ 16.6 16.4 15.6
piping system. 4 23.3 22.9 21.9
10 31.6 31.1 29.8
1. Do not exceed the recommended support span. 12 33.2 32.7 31.2
2. Support heavy valves and in-line equipment independently. 14 34.1 33.6 32.0
3. Protect pipe from external abrasion at supports. (1)
Consult factory for insulated pipe support spacing.
4. Avoid point contact loads. (2)

Specific Gravity 3.00 2.00 1.50 1.25 1.00 0.75 Gas/Air Example: 6” pipe @ 150°F with 1.5
specific gravity fluid, maximum
Multiplier 0.76 0.84 0.90 0.95 1.00 1.07 1.40 support spacing = 25.7 x 0.90 = 23.1 ft.

b 0.80 b 0.80
*For example: If continuous support is 10 ft.,

c+d must not exceed 7.5 ft. (c=3 ft. and d=4.5
ft.) would satisfy this condition.
4
Thermal Expansion
The effects of thermal gradients on piping systems may be A comprehensive review of temperature effects on fiberglass pipe
significant and should be considered in every piping system may be found in NOV Fiber Glass Systems’ Engineering and
stress analysis. Pipe line movements due to thermal expansion Piping Design Guide.
if improperly restrained. Several piping system designs are used
to manage thermal expansion and contraction in above ground
piping systems. They are listed below according to economic Change in Pipe Change
preference: Temperature in Length
1. Use of inherent flexibility in directional changes °F (In/100 Ft)
buckling 50 0.7
3. Use expansion loops to absorb thermal movements 75 1.0
movements 125 1.7
150 2.0
4. Installation temperature (final tie in temperature)

100°F 150°F 175°F 200°F 225°F
(In) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs)
1 3.9 128 2.3 383 2.0 510 1.8 638 1.6 765
1½ 10.4 553 6.0 1,658 5.2 2,210 4.7 2,763 4.3 3,315
2 13.2 700 7.6 2,100 6.6 2,800 5.9 3,500 5.4 4,200
3 19.9 1,053 11.5 3,158 9.9 4,210 8.9 5,263 8.1 6,315
4 25.6 1,648 14.8 4,943 12.8 6,590 11.4 8,238 10.4 9,885
6 38.1 2,458 22.0 7,373 19.1 9,830 17.1 12,288 15.6 14,745
8 49.8 3,588 28.8 10,763 24.9 14,350 22.3 17,938 20.3 21,525
10 62.2 5,185 35.9 15,555 31.1 20,740 27.8 25,925 25.4 31,110
12 74.0 6,170 42.7 18,510 37.0 24,680 33.1 30,850 30.2 37,020
14 81.4 6,785 47.0 20,355 40.7 27,140 36.4 33,925 33.2 40,710
Elbow Strength
Allowable Bending Moment - 90° Elbow
Nominal Pipe Allowable Nominal Pipe Allowable
Size (In) Moment (Ft•Lbs) Size (In) Moment (Ft•Lbs)
1 100 6 1,650
1½ 150 8 2,850
2 225 10 4,500
3 475 12 6,500
4 650 14 10,000
5
ANSI/NSF 61
Drinking Water System
Components 35GH
Water Contact Temp: 23°C

©2012 National Oilwell Varco

CI1600 - September 2012
Centricast™ RB-2530 Piping System Product Name 14/15
& INDUSTRIAL
MARINE
Section 1 - Scope 2.03 ASTM D2997 Designation Codes
This section covers the use of fiberglass reinforced plastic (FRP) pipe for 1" - 1½" RTRP-21CW-4326
chemical process and chemical handling up to 250°F and up to 150 psig 2" - 4" RTRP-21CW-4456
pressure. 6" - 8" RTRP-21CW-4455
The piping shall be furnished and installed complete with all 10" - 12" RTRP-21CW-4454
fittings, joining materials, supports, specials, and other necessary 14" RTRP-21CW-4553
appurtenances.
Mechanical properties cell classifications shown are minimums.
Section 2 - General Conditions 2.04 Operating Conditions - In addition to the above minimum
2.01 Coordination - Material furnished and work performed under this minimum operating conditions:
specified under other sections. a. Operating Pressure ________
Valves Section _________ b. Operating Temperature ________
Supports Section _________ c. Fluid Conveyed ________
Equipment Section _________ d. Test Pressure ________
2.02 Governing Standards - Except as modified or supplemented 2.05 Quality Assurance - Pipe manufacturer’s quality program shall
herein, all materials and construction methods shall comply with be in compliance with ISO 9001.
tested using the following standards.
shall be properly supported to avoid damage due to flexural
Standard Specifications strains. The contractor shall not allow dirt, debris, or other
extraneous materials to get into pipe and fittings. All factory
Standard Specification for Centrifugal Cast machined areas shall be protected from sunlight until installed.
ASTM D2997
“Fiberglass” (Glass-Fiber-Reinforced Thermosetting) Resin Pipe
2.07 Acceptable Manufacturers - NOV Fiber Glass Systems (918)
AWWA 45 Fiberglass Pipe Design
245-6651 or approved equal.
Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced-
ASTM D5685
Thermosetting Resin) Pressure PIpe Fittings
Standard Specification for Reinforced Thermosetting Resin (RTR)

Section 3 - Materials and Construction
ASTM D4024
Flanges
3.01 1"-14" Pipe - The pipe shall be manufactured by the centrifugal
casting process using premium grade amine cured epoxy
thermosetting resin to impregnate woven glass filaments. Pipe
Standard Test Methods shall be heat cured and the degree of cure shall be confirmed
using a Differential Scanning Calorimeter. All pipe shall have a
Standard Practice for Obtaining Hydrostatic or Pressure Design 100% resin corrosion barrier and the cured thickness shall be 100
ASTM D2997 Basis for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting Resin)
Pipe mils nominal.
All pipe shall have a resin-rich reinforced 10 mil nominal exterior
Standard Test method for Short-Time Hydraulic Failure Pressure of
ASTM D1599
Plastic Pipe, Tubing and Fittings layer.

The pipe shall have a minimum design pressure rating of 150 psig
ASTM D2105 “Fiberglass” (Glass-Fiber-Reinforced Thermosetting Resin) Pipe and at 150°F following ASTM D2992 Procedure B.
Tube
Nominal Reinforced Wall Thickness
Standard Test Method for Determination of External Loading
ASTM D2412
Characteristics of Plastic Pipe by Parallel-Plate Loading 1" 0.090 inches
ASTM B31.3 Process Piping 1½" - 3" 0.140 inches
4" - 6" 0.170 inches
8" 0.190 inches
10" - 14" 0.220 inches
2 RB-2530 Specification Guide
3.02 Flanges and Fittings - All fittings shall be manufactured either by 4.02 Pipe Installation - Pipe shall be installed as specified and
compression molding or contact molding. Fitting joints shall be indicated on the drawings and in accordance with the
either adhesive bonded socket or flanged. Flanges shall have ANSI manufacturer’s current published installation procedures.
B16.5 Class 150 bolt hole patterns.
4.03 Testing A hydrostatic pressure test shall be conducted on the
3.03 Adhesive - Adhesive shall be manufacturer’s standard for the completed piping system. The pipe shall be subjected to a steady
piping system specified. All adhesive bonded joints shall be pressure at 1½ times the design operating pressure as stated
cured according to the manufacturer’s instructions for maximum in Section 2.04d. The pressure shall be held on the system for a
strength and corrosion resistance. minimum of one hour and the line inspected for leaks.
3.04 Gaskets - Gaskets shall be 3/16" thick, 60-70 durometer full- The test pressure should not exceed 1½ times the maximum rated
fact type suitable for the service shown on the drawings and operating pressure for the lowest rated element in the system.
as recommended in the manufacturer’s standard installation
procedures. The system shall be filled with water at the lowest point and air
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stainless steel hex up to test pressure slowly to prevent water hammer or over
head bolts shall be supplied. Two each SAE size washers shall be pressurization.
supplied on all nuts and bolts.
All pipe joints shall be water tight. All joints that are found to leak
3.06 Acceptable Products - Centricast RB-2530 as manufactured by by observation or during testing shall be repaired by the contractor
NOV Fiber Glass Systems or approved equal. and retested.
Section 4 - Installation and Testing

4.01 Training and Certification - All joints installed or constructed
in the field shall be assembled by employees of the contractor
manufacturer or their authorized representative shall train the
contractor’s employees in the proper joining and assembly
procedures required for the project, including hands-on
participation by the contractor’s employees. Each bonder shall
fabricate one pipe-to-pipe and one pipe-to-fitting joint that shall
pass the minimum pressure test for the application as stated in
Section 2.04.d without leaking.


ASME B31.3, Section A328.2.

CI1601ENG July 2016
Centricast CL-1520® Product Data
Applications • Acids • Oxidizing Agents
• Salts • Chlorine Water
Materials and All pipe is manufactured with glass fabrics and a highly resilient formulation of vinyl ester resin. A 50-mil
Construction integral corrosion barrier of pure resin provides excellent corrosion resistance. It is recommended for
most chlorinated and/or acidic mixtures up to 175°F and other chemicals up to 200°F. A 10-mil resin-
rich reinforced external corrosion barrier provides excellent corrosion resistance and protection from
ultraviolet (UV) radiation. Fiber Glass Systems warrants Centricast CL-1520 pipe and fittings against UV
degradation of physical properties and chemical resistance for 15 years.
Pipe is available in 1½” through 14” diameters and is recommended for highly chlorinated or acidic
mixtures up to 175°F and many other chemicals up to 200°F. Centricast CL-1520 comes in 20’ nominal
or exact lengths from 18.0-20.4 feet long.
filament wound.

Systems An adhesive bonded socket connection with positive stops in the
fittings is standard and simplifies close tolerance piping installation.
This joining system is easy to install and no special tools are required
for field assembly.

in in (mm in (mm in mm (in mm (lbs/ftt (kg/m gal/ft (ft3/ft)
1½ 1.52 38.6 1.90 48.3 0.19 4.8 0.13 3.3 0.67 1.00 0.09 0.013
2 2.00 50.8 2.38 60.5 0.19 4.8 0.13 3.3 0.86 1.28 0.16 0.022
3 3.12 79.2 3.50 88.9 0.19 4.8 0.13 3.3 1.30 1.94 0.40 0.053
4 4.12 104.6 4.50 114.3 0.19 4.8 0.13 3.3 1.70 2.53 0.69 0.093
6 6.21 157.7 6.63 168.4 0.21 5.3 0.15 3.8 2.79 4.16 1.57 0.210
8 8.15 207.0 8.63 219.2 0.24 6.1 0.18 4.6 4.17 6.21 2.71 0.362
10 10.30 261.6 10.75 273.1 0.24 6.1 0.18 4.6 5.23 7.78 4.30 0.575
12 12.30 312.4 12.75 323.9 0.24 6.1 0.18 4.6 6.23 9.26 6.14 0.821
14 13.50 342.9 14.00 355.6 0.24 6.1 0.18 4.6 6.85 10.19 7.46 0.997
in End Area in2 Moment of Inertia in4 Section Modulus in3 End Area in2
1½ 0.72 0.29 0.30 1.02
2 0.92 0.58 0.49 1.30
3 1.38 1.96 1.12 1.98
4 1.79 4.26 1.90 2.57
6 3.05 16.00 4.83 4.23
8 4.78 42.60 9.88 6.32
10 5.98 83.50 15.50 7.92
12 7.11 140.00 22.00 9.43
14 7.82 187.00 26.70 10.40

75°F 24°C 150°F 66°C 175°F 180°C
Property
psi MPa psi MPa psi MPa
Ultimate Stress 30,000 210 26,000 180 25,000 170
Design Stress 7,500 52 6,500 45 6,200 43
Modulus of Elasticity 2.6 x 106 17,900 2.3 x 106 15,900 2.2 x 106 15,200
Poisson’s Ratio ν 0.15
Ultimate Stress 32,000 220 30,000 200 22,000 150
Design Stress 8,000 55 7,500 52 5,550 38
Modulus of Elasticity 3.1 x 106 21,400 2.7 x 106 18,600 2.6 x 106 17,900
Ultimate Stress 40,000 280 35,000 240 33,000 230
Design Stress(1) 5,000 34 4,375 30 4,125 28
Modulus of Elasticity (Long Term) 3.3 x 106 22,800 2.9 x 106 20,000 2.8 x 106 19,300
Ultimate Hoop Tensile Stress 30,000 200 26,000 180 25,000 170
Hoop Tensile Modulus of 2.4 x 106 17,000 2.1 x 106 14,500 2.0 x 106 13,800
Elasticity
Hydrostatic Design - ASTM D2992
Procedure B-Hoop Tensile Stress
Static 50 Year @ 175°F - - - - 11,690 81
(1)
Non-Insulated Pipe: 8.4 x 106 In/In/°F • 15.2 x 106 mm/mm/°C

Thermal Expansion Coefficient - ASTM D696
Insulated Pipe: 9.2 x 106 In/In/°F • 16.6 x 106 mm/mm/°C
Testing: All anchors, guides and supports must be in place prior to

See Fiber Glass Systems’ Socket Joint Installation Handbook. testing the line.
When possible, Fiber Glass Systems’ piping systems should be Test pressure should not be more than 1½ times the working
hydrostatically tested prior to beginning service. Care should be pressure of the piping system and never exceed 1½ times the
taken when testing to avoid water hammer. rated operating pressure of the lowest rated component in the
system.
2
Pressure Ratings for Uninsulated ASTM D2997
Piping Systems(1)(2) Designation Codes:
Maximum Internal Maximum External 1½”-4” RTRP-22BT-4556
Nominal Pressure @ 175°F psig Pressure psig(6) 6” RTRP-22BT-4555

Pipe Socket Flanged 8” RTRP-22BT-4554
Size Pressure Pressure Other 10”-12” RTRP-22BT-4553
in Fittings(3) Fittings(4) Pressure(5) 75°F 150°F 175°F
14” RTRP-22BT-4552
1½ 300 300 - 650 579 491
2 275 200 125 380 268 227
3 200 150 125 130 74 63
4 150 150 100 50 33 28
6 150 150 100 30 21 17
8 150 150 100 25 17 14
10 150 150 75 16 13 11
12 150 150 75 10 8 7
14 125 150 - 7 5 4
(1)
Static pressure ratings, typically created with use of a (3)Socket elbows, tees, reducers, couplings, flanges
gear turbine, centrifugal, or multiplex pump having 4 or and nipples joined with Weldfast CL-200 adhesive.
more pistons or elevation head. (4)
Flanged elbows, tees, reducers, couplings and
(2)
Reduce pressure ratings by 30% for 175°F to 200°F nipples assembled at factory.
operating temperatures. For compressible gases, (5)Laterals, crosses, and saddles.
insulated and/or heat traced piping systems, consult (6)Ratings shown are 50% of ultimate; 14.7 psi external
the factory for pressure ratings. Centricast CL-1520 pressure is equal to full vacuum.
pipe and vinyl ester fittings can be used in drainage
and vent systems up to 200°F. Heat cured adhesive
joints are highly recommended for all piping systems
carrying fluids at temperatures above 120°F.

Max. lbs Loads Max. lbs(1) Radius Min. Torque Max. ASTM D2412
ft. Entire ft/lbs Entire Stiffness Pipe Hoop
Temperature Temperature Temp. Temp. Range
Size Factor Stiffness Modulus
75°F 175°F 75°F 175°F Range
in In3 Lbs/In2 psi x106 psi
1½ 5,400 4,500 5,800 4,000 52 125 366 3,545 2.0
2 6,900 5,700 7,300 5,000 65 203 366 1,738 2.0
3 10,300 8,600 11,000 7,600 96 466 458 642 2.5
4 13,400 11,200 14,300 9,800 124 790 458 294 2.5
6 22,900 19,100 24,400 16,800 182 2,013 788 156 2.8
8 35,800 29,800 38,200 26,300 237 4,115 1,264 113 2.6
10 44,800 37,400 47,800 32,900 296 6,473 1,458 66 3.0
12 53,300 44,400 56,900 39,100 351 9,178 1,652 45 3.4
14 58,600 48,800 62,500 43,000 385 11,108 1,652 34 3.4
(1)
Water Hammer:
Pipe Lengths Available*
eliminate sudden surges. Soft start pumps and slow actuating Size in Random Length ft
valves should be considered 1½-14 20
*Pipe comes in random or exact lengths from
18.0 - 20.4 feet long.
3
Supports
Proper pipe support spacing depends on the temperature and 6. Avoid excessive vertical loading to minimize bending
weight of the fluid in the pipe. The support spacing table is based stresses on pipe and fittings.
on unrestrained continuous beam theory using the pipe bending 7. Provide adequate axial and lateral restraint to ensure line
modulus derived from long-term beam bending tests. The stability during rapid changes in flow.
maximum spans lengths were developed to ensure a design that
limits mid-span deflection to ½ inch and dead weight bending to 1/8
of the ultimate bending stress. Any additional loads on the piping
system such as insulation, wind, seismic, etc. requires further Maximum Support Spacing for
consideration. Restrained (anchored) piping systems operating at Uninsulated Pipe(1)
elevated temperatures may result in guide spacing requirements Pipe Size Continuous Spans of Pipe (Ft.)(2)
that are shorter than unrestrained piping systems. In this case, the in 75°F 150°F 175°F
maximum guide spacing governs the support span requirements 1½ 16.4 15.8 15.7
for the system. Pipe spans near elbows require special attention. 2 17.6 17.0 16.9
piping system. 6 24.7 23.9 23.7
12 30.8 29.8 29.5
2. Support heavy valves and in-line equipment independently. (1)
3. Protect pipe from external abrasion at supports. (2)
5. Avoid excessive bending. This applies to handling,
transporting, initial layout, and final installed position.

Specific Gravity 3.00 2.00 1.50 1.25 1.00 0.75 Gas/Air specific gravity fluid, maximum
Multiplier 0.76 0.84 0.90 0.95 1.00 1.07 1.40 support spacing = 23.9 x 0.90 = 21.5 ft.

b 0.80 b 0.80

4
Thermal Expansion
The effects of thermal gradients on piping systems may be 4. Installation temperature (Final tie in temperature)
stress analysis. Pipe line movements due to thermal expansion 6. Support movements
if improperly restrained. Several piping system designs are used A comprehensive review of temperature effects on fiberglass pipe
to manage thermal expansion and contraction in above ground may be found in NOV Fiber Glass Systems’ Engineering and
piping systems. They are listed below according to economic Piping Design Guide.
preference:
1. Use of inherent flexibility in directional changes
Change in Pipe Change
2. Restraining axial movements and guiding to prevent
Temperature In Length
buckling
°F in/100 Ft
3. Use expansion loops to absorb thermal movements
movements 50 0.50
75 0.76
To perform a thermal analysis the following information is
required: 100 1.01
3. Design temperatures 150 1.51
175 1.76
200 2.02

100°F 125°F 150°F 175°F 200°F
in ft lbs ft lbs ft lbs ft lbs ft lbs
1½ 11.2 492 7.9 938 6.5 1,347 5.6 1,729 5.0 1,663
2 14.2 624 10.0 1,189 8.2 1,708 7.1 2,193 6.3 2,109
3 21.2 937 15.0 1,785 12.3 2,564 10.6 3,292 9.5 3,166
4 27.5 1,215 19.5 2,315 15.9 3,325 13.8 4,269 12.3 4,105
6 40.8 2,077 28.8 3,958 23.5 5,685 20.4 7,299 18.2 7,018
8 53.2 3,251 37.6 6,195 30.7 8,897 26.6 11,423 23.8 10,984
10 66.6 4,069 47.1 7,754 38.4 11,136 33.3 14,297 29.8 13,748
12 79.2 4,839 56.0 9,221 45.7 13,243 39.6 17,003 35.4 16,349
14 87.0 5,320 61.5 10,138 50.2 14,559 43.5 18,694 38.9 17,975
Elbow Strength
Pipe Size Moment Pipe Size Moment
in ft/lbs in ft/lbs
1½ 150 8 2,850
2 225 10 4,500
3 475 12 6,500
4 650 14 10,000
6 1,650
5


CL1700 - September 2012
CENTRICAST™ CL-1520 Piping System
Specification Guide
SECTION 1 – Scope 2.03 ASTM D2997 Designation Codes:
This section covers the use of fiberglass reinforced plastic 1½” - 4” RTRP-22BT-4556
(FRP) pipe for chemical process and chemical handling ap- 6” RTRP-22BT-4555
plications up to 200°F and 150 psig steady pressure. 8” RTRP-22BT-4554
10” - 12” RTRP-22BT-4553
The piping system shall be furnished and installed complete 14” RTRP-22BT-4552
with all fittings, joining materials, supports, specials, and Mechanical properties cell classifications shown are mini-
other necessary appurtenances. mums.
SECTION 2 – General Conditions 2.04 Operating Conditions - In addition to the above

2.01 Coordination - Material furnished and work per- listed minimum design requirements, the system shall
formed under this section shall be coordinated with related meet the following minimum operating conditions:
a. Operating Pressure __________
Valves Section __________ b. Operating Temperature __________
Supports Section __________ c. Fluid Conveyed __________
Equipment Section __________ d. Test Pressure __________
2.05 Quality Assurance - Pipe manufacturer’s quality
2.02 Governing Standards - Except as modified or program shall be in compliance with ISO 9001.
supplemented herein, all materials and construction meth-
ods shall comply with the applicable provisions of the fol-
2.06 Delivery, Storage, and Handling - Pipe and fit-
lowing specifications and be tested using the following
tings shall be protected from damage due to impact and
standards:
damage due to flexural strains. The contractor shall not
Standard Specifications allow dirt, debris, or other extraneous materials to get into
pipe and fittings. All factory machined areas shall be pro-
ASTM Standard Specification for Centrifugal Cast “Fi-
tected from sunlight until installed.
D2997 berglass” (Glass-Fiber-Reinforced Thermoset-
ting) Resin Pipe 2.07 Acceptable Manufacturers - NOV Fiber Glass
AWWA Fiberglass Pipe Design Systems, (918) 245-6651, or approved equal.
M45
ASTM Standard Specification for “Fiberglass” (Glass- SECTION 3 – Materials and Construction
D5685 Fiber-Reinforced-Thermosetting Resin) Pres- 3.01 1½"-14” Pipe - The pipe shall be manufactured
sure PIpe Fittings by the centrifugal casting process using premium grade
vinyl ester thermosetting resin to impregnate woven glass
ASTM Standard Specification for Reinforced Thermo- filaments. Pipe shall be heat cured and the cure shall be
D4024 setting Resin (RTR) Flanges confirmed using a Differential Scanning Calorimeter. All
pipe shall have a 100% resin corrosion barrier and the cured
thickness shall be 50 mils nominal. All pipe shall have a
resin rich reinforced 10 mil nominal exterior layer with UV
Standard Test Methods (ultraviolet) inhibitor.

D2992 Pressure Design Basis for “Fiberglass” (Glass- The pipe shall have a minimum design pressure rating of
Fiber-Reinforced Thermosetting Resin) Pipe 150 psig @ 175°F following ASTM D2992, Procedure B.
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit- Minimum Reinforced Wall Thickness
tings 1½” - 4” 0.130 inches
ASTM Standard Test Method for Longitudinal Tensile 6” 0.150 inches
D2105 Properties of “Fiberglass” (Glass-Fiber-Rein- 8” - 14” 0.180 inches
forced Thermosetting Resin) Pipe and Tube
ASTM Standard Test Method for Determination of Ex- 3.02 Flanges and Fittings - All fittings shall be manu-
D2412 ternal Loading Characteristics of Plastic Pipe by factured either by compression molding or contact mold-
Parallel-Plate Loading ing. Fitting joints shall be either adhesive bonded socket or
flanged. Flanges shall have ANSI B16.5 Class 150 bolt hole
ASME Process Piping patterns.
B31.3
3.03 Adhesive - Adhesive shall be manufacturer’s stan- 4.02 Pipe Installation - Pipe shall be installed as speci-
dard for the piping system specified. All adhesive bonded fied and indicated on the drawings and in accordance with the
joints shall be cured according to the manufacturer’s instruc- manufacturer’s current published installation procedures.
tions for maximum strength and corrosion resistance.
3.04 Gaskets - Gaskets shall be 3/16” thick, 60-70 durom- ducted on the completed piping system. The pipe shall be
eter full-face type suitable for the service shown on the draw- subjected to a steady pressure at 1½ times the design
ings and as recommended in the manufacturer’s standard operating pressure as stated in Section 2.04a. The pres-
installation procedures. sure shall be held on the system for a minimum of 1 hour and
the line inspected for leaks.
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stain-
less steel hex head bolts shall be supplied. Two each SAE size The test pressure should not exceed 1½ times the maximum
washers shall be supplied on all nuts and bolts. rated operating pressure for the lowest rated element in the
system.
3.06 Acceptable Products - Centricast CL-1520 as man- The system shall be filled with water at the lowest point and air
ufactured by NOV Fiber Glass Systems or approved equal. bled off from all the highest points. Systems shall be brought
up to test pressure slowly to prevent water hammer or over
SECTION 4 - Installation and Testing pressurization.
constructed in the field shall be assembled by employees of All pipe joints shall be water tight. All joints that are found to
the contractor who have been trained by the pipe manufac- leak by observation or during testing shall be repaired by the
turer. The pipe manufacturer or their authorized representa- contractor and retested.


ASME B31.3 Section A328.2.
every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes respon-
sibility for liability for any loss, damage or injury resulting from the use of information and data herein nor is any warranty expressed
or implied. Always cross-reference the bulletin date with the most current version listed at the web site noted in this literature.


Centricast CL-2030® Product Data
Applications
• Acids • Oxidizing Agents
• Salts • Chemical Process Solutions
• Chlorine Water
Materials and All pipe manufactured is manufactured with glass fibers and a highly resilient formulation of vinyl ester
Construction resin. A 100-mil integral corrosion barrier of pure resin provides excellent corrosion resistance. It is
recommended for most chlorinated and/or acidic mixtures up to 175°F and other chemicals up to 200°F.
A 10-mil resin-rich reinforced external corrosion barrier provides corrosion resistance and protection
from ultraviolet (UV) radiation. Fiber Glass Systems warrants Centricast CL-2030 pipe and fittings against
UV degradation of physical properties and chemical resistance for 15 years.
Pipe is available in 1” through 14” diameters with static pressure ratings up to 150 psig, with higher
pressure ratings in smaller sizes. Centricast CL-2030 comes in 20’ nominal or exact lengths from
18.0-20.4 feet long.
filament wound.

Systems Adhesive bonded straight socket joint with positive stops. This is the standard
for Centricast piping systems.

Wall Reinforcement
Pipe I.D. O.D. Thickness Thickness Weight Capacity
Size in in (mm in (mm (in mm (in mm (lbs/ft (kg/m gal/ft (cuft/ft)
1 0.94 23.7 1.32 33.4 0.19 4.8 0.080 2.0 0.45 0.68 0.04 0.005
1½ 1.42 36.1 1.90 48.3 0.24 6.1 0.130 3.8 0.84 1.26 0.08 0.011
2 1.86 47.1 2.38 60.3 0.26 6.6 0.150 3.8 1.16 1.74 0.14 0.019
3 2.92 74.2 3.50 88.9 0.29 7.4 0.180 4.6 1.97 2.94 0.35 0.047
4 3.84 97.5 4.50 114.3 0.33 8.4 0.220 5.6 2.91 4.35 0.60 0.080
6 5.97 152.0 6.63 168.4 0.33 8.4 0.220 5.6 4.39 6.57 1.45 0.194
8 7.97 202.0 8.63 219.2 0.33 8.4 0.220 5.6 5.78 8.65 2.59 0.348
10 10.10 256.0 10.75 273.1 0.33 8.4 0.220 5.6 7.26 10.90 4.15 0.555
12 12.10 307.0 12.75 323.9 0.33 8.4 0.220 5.6 8.65 13.00 5.96 0.797
14 13.30 339.0 14.00 355.6 0.33 8.4 0.220 5.6 9.52 14.30 7.26 0.971
Pressure Ratings(1)(2)
Nominal Maximum Internal Pressure @ 175°F psig Maximum External Pressure psig(6)
Pipe Size Socket Pressure Flg’d Pressure Other Pressure
in Fittings (3) Fittings (4) Fittings (5) 75ºF 150ºF 175°F
1 300 300 N/A 1,975 1,679 1,383
1½ 300 300 N/A 1,034 878 775
2 275 200 125 1,013 861 759
3 200 150 125 467 397 350
4 150 150 100 425 361 319
6 150 150 100 218 185 163
8 150 150 100 69 59 52
10 150 150 75 34 29 26
12 150 150 75 43 36 32
14 125 150 75 16 14 12
(1)
Static pressure ratings, typically created with use of a gear pump, (3)
Socket elbows, tees reducers, couplings, flanges and nipples joined
turbine pump, centrifugal pump, or multiplex pump having 4 or with WELDFAST CL-200 adhesive.
more pistons, or elevation head. (4)
Flanged elbows, tees, reducers, couplings and nipples assembled
(2)
Specially fabricated higher pressure fittings are available on re- at factory.
quest. For insulated and/or heat traced temperatures, reduce pres- (5)
Laterals and crosses.
sure ratings by 30% for 175°F to 200°F operating temperatures. For
compressible gases, consult the factory for pressure ratings. Cen-
(6)
Ratings shown are 50% of ultimate; 14.7 psi external pressure is
tricast CL-2030 pipe and vinyl ester fittings can be used in insulated equal to full vacuum.
drainage and vent systems up to 200°F operating temperatures.
Heat cured joints are highly recommended for all piping systems
carrying fluids at temperatures above 120°F.

Max. lbs Loads Max. lbs(1)(2) Radius Min. ASTM D2412
ft Entire Torque Max. Stiffness Pipe Hoop
Size Temperature Temperature Temp. ft lbs Entire Factor Stiffness Modulus
in 75°F 175°F 75°F 175°F Range Temp. Range in3/ lbs/in2 psi x106 psi
1 2,000 1,600 2,400 1,600 66 43 143 4,225 2.0
1½ 4,300 3,500 5,000 3,500 95 132 457 4,504 2.0
2 5,800 4,700 8,400 5,800 65 229 563 2,742 2.0
3 10,300 8,400 15,000 10,300 96 618 1,215 1,783 2.5
4 16,300 13,300 23,700 16,300 124 1,260 2,218 1,519 2.5
6 24,300 19,900 35,400 24,300 182 2,860 2,218 453 2.5
8 32,000 26,100 46,500 32,000 237 4,960 2,662 241 3.0
10 40,000 32,800 58,200 40,000 296 7,820 2,662 122 3.0
12 47,600 39,000 69,300 47,600 351 11,100 2,662 73 3.0
14 52,400 42,900 76,200 52,400 385 13,500 2,662 55 3.0
(1)
Consult the factory for design recommendations above 175°F.
Testing:
See Fiber Glass Systems’ Socket Joint Installation Handbook. rated operating pressure of the lowest rated component in the
When possible, NOV Fiber Glass Systems’ piping systems should system. Do not hydrotest until all support, anchors, and guides
be hydrostatically tested prior to beginning service. Care should are properly installed.
be taken when testing to avoid water hammer. All anchors,
guides and supports must be in place prior to testing the line. Water Hammer:
eliminate sudden surges. Soft start pumps and slow actuating
Test pressure should not be more than 1½ times the working
pressure of the piping system and never exceed 1½ times the
2
75°F/24°C 150°F/66°C 175°F/80°C
Property
1” - 1½” 2” - 14” 1” - 1½” 2” - 14” 1” - 1½” 2” - 14”
Ultimate Stress 22,000 150 22,000 150 19,000 130 19,900 130 18,000 120 18,000 120
Design Stress 5,500 38 5,500 38 4,750 33 4,750 33 4,500 31 4,500 31
Ultimate Stress 26,000 180 32,000 220 24,000 170 30,000 210 18,000 120 22,000 150
Design Stress 6,500 45 8,000 55 6,000 41 7,500 52 4,500 31 5,550 38
Ultimate Stress 22,000 150 40,000 280 19,000 130 35,000 240 18,000 120 33,000 230
Design Stress(1) 2.750 19 5,000 34 2.375 16 4.375 30 2.250 16 4,125 28
Modulus of Elasticity (Long Term) 3.3 x 106 22,800 3.3 x 106 22,800 2.9 x 106 20,000 2.9 x 106 20,000 2.8 x 106 19,300 2.8 x 106 19,300
Ultimate Hoop Tensile Stress 25.000 170 30,000 210 21,000 140 26,000 180 20,000 140 25,000 170
Hoop Tensile Modulus of Elasticity 3.0 x 106 20,700 3.2 x 106 22,100 2.6 x 106 17,900 2.8 x 106 19,300 2.5 x 106 17,200 2.7 x 106 18,600
Procedure B-Hoop Tensile Stress
Static 50 Year @ 175°F - - - - - - - - 8,600 60 8,600 60
(1)
Beam bending design stress is one-eighth of ultimate to allow for combined stress. Stress and modulus values can be interpolated between temperatures shown.
Coefficient of Linear Thermal Expansion - ASTM D696 Non-Insulated Pipe: 8.9 x 10-6 in/in/°F 16.1 x 10-6 mm/mm°C
Insulated Pipe: 10.0 x 10-6 in/in/°F 18.1 x 10-6 mm/mm/°C
Flow Factor - SF / Hazen-Williams Coefficient 150

in End Area in2 Moment of Inertia in4 Section Modulus in3 End Area in2
1 0.31 0.06 0.09 0.67
1½ 0.72 0.28 0.30 1.25
2 1.05 0.65 0.55 1.73
3 1.88 2.59 1.48 2.92
4 2.96 6.79 3.02 4.32
6 4.43 22.70 6.86 6.53
8 5.81 51.30 11.90 8.60
10 7.28 100.00 18.80 10.80
12 8.66 170.00 26.70 12.90
14 9.52 226.00 32.30 14.20

1” - 1½” RTRP-22BS-3446
2” - 6” RTRP-22BS-4446
8” RTRP-22BS-4445
10” - 12” RTRP-22BS-4444
14” RTRP-22BS-4443
3
Thermal Expansion
The effects of thermal gradients on piping systems may be 4. Installation temperature (final tie-in temperature)
stress analysis. Pipe line movements due to thermal expansion 6. Support movements
or contraction may cause high stresses or even buckle a pipe line A comprehensive review of temperature effects on fiberglass pipe
if improperly restrained. Several piping system designs are used may be found in NOV Fiber Glass Systems’ Engineering and
to manage thermal expansion and contraction in above ground Piping Design Guide.
piping systems. They are listed below according to economic Unrestrained Thermal Expansion Uninsulated Pipe
preference: Change in Temperature Pipe Change in Length
1. Use of inherent flexibility in directional changes °F in/100 ft
2. Restraining axial movements and guiding to prevent buckling 25 0.27
4. Use mechanical expansion joints to absorb thermal movement 75 0.80
100 1.07
To perform a thermal analysis, the following information is
125 1.34
required:
150 1.60
175 1.87
200 2.21
Elbow Strength
Pipe Moment Pipe Moment
Size in ft/lbs Size in ft/lbs
1 100 6 1,650
1½ 150 8 2,850
2 225 10 4,500
3 475 12 6,500
4 650 14 10.000
100 125 150 175 200

Size Spacing End Load Spacing End Load Spacing End Load Spacing End Load Spacing End Load
in ft lbs ft lbs ft lbs ft lbs ft lbs
1 7.2 248 5.1 473 4.2 675 3.6 869 3.2 776
1½ 10.4 578 7.3 1,102 6.0 1,572 5.2 2,024 4.6 1,807
2 14.7 655 10.4 1,258 8.5 1,809 7.4 2,307 6.6 2,621
3 21.9 1,173 15.5 2,253 12.7 3,239 11.0 4,130 9.8 4,694
4 28.3 1,849 20.0 3,550 16.3 5,103 14.1 6,508 12.6 7,395
6 42.3 2,767 29.9 5,312 24.4 7,636 21.1 9,739 18.9 11,067
8 55.5 3,631 39.2 6,971 32.0 10,021 27.7 12,780 24.8 14,523
10 69.5 4,549 49.1 8,733 40.1 12,554 34.7 16,011 31.1 18,195
12 82.6 5,413 58.4 10,392 47.7 14,939 41.3 19,052 37.0 21,650
14 90.9 5,953 64.3 11,429 52.5 16,429 45.4 20,953 40.6 23,810
4
Supports
on unrestrained continuous beam theory using the pipe bending 6. Avoid excessive vertical run loading. Vertical loads should
modulus derived from long-term beam bending tests. The be supported sufficiently to minimize bending stresses at
maximum spans lengths were developed to ensure a design that outlets or fittings.
limits mid-span deflection to ½ inch and dead weight bending to 1/8 7. Provide adequate axial and lateral restraint to ensure line
of the ultimate bending stress. Any additional loads on the piping stability during rapid changes in flow.
system such as insulation, wind, seismic, etc. requires further
consideration. Restrained (anchored) piping systems operating at
Maximum Support Spacing for
elevated temperatures may result in guide spacing requirements
Uninsulated Pipe(1)
Pipe Continuous Spans of Pipe ft.(2)
maximum guide spacing governs the support span requirements
Size in 75°F 150°F 175°F
for the system. Pipe spans near elbows require special attention.
1 13.5 13.1 13.0
Both supported and unsupported elbows are considered in the
1½ 16.4 15.9 15.8
following tables and must be followed to properly design the
2 17.9 17.3 17.2
piping system.
3 21.0 20.4 20.2
There are seven basic rules to follow when designing piping
6 26.7 25.8 25.6
2. Support valves and heavy in-line equipment independently. 10 30.7 29.7 29.4
This applies to both vertical and horizontal piping. 12 32.2 31.1 30.9
3. Protect pipe from external abrasion at supports. 14 33.0 31.9 31.7
4. Avoid point contact loads. (1)
Consult factory for insulated pipe support spacing and
operating temperatures between 175°F and 200°F.
(2
Maximum mid-span deflection ½” with a specific gravity of 1.0

Specific Gravity 3.00 2.00 1.50 1.25 1.00 0.75 Gas/Air Example: 6” pipe @ 150°F with 1.5
specific gravity fluid, maximum
Multiplier 0.76 0.84 0.90 0.95 1.00 1.07 1.40 support spacing = 25.8 x 0.90 = 23.2

b 0.80 b 0.80

5


CI1710 - June 2010
CENTRICAST™ CL-2030 Piping System
Specification Guide
SECTION 1 - Scope 2.03 ASTM D2997 Designation Codes
This section covers the use of fiberglass reinforced plastic 1”-1½” RTRP-22BS-3446
(FRP) pipe for chemical process and chemical handling up to 2”-6” RTRP-22BS-4446
200°F and up to 150 psig pressure. 10”-12” RTRP-22BS-4444
14” RTRP-22BS-4443
The piping shall be furnished and installed complete with all
fittings, joining materials, supports, specials, and other Mechanical properties cell classifications shown are mini-
necessary appurtenances. mums.
2.04 Operating Conditions - In addition to the above

SECTION 2 - General Conditions minimum design requirements, the system shall meet the
2.01 Coordination - Material furnished and work per- following minimum operating conditions:
formed under this section shall be coordinated with related
b. Operating Temperature ________
c. Fluid Conveyed ________
Valves Section _________ d. Test Pressure ________
Equipment Section
_________

supplemented herein, all materials and construction meth- program shall be in compliance with ISO 9001.
ods shall comply with the applicable provisions of the fol-
lowing specifications and be tested using the following stan- 2.06 Delivery, Storage and Handling - Pipe and fit-
dards: tings shall be protected from damage due to impact and
damage due to flexural strains. The contractor shall not al-
Standard Specifications low dirt, debris, or other extraneous materials to get into pipe
ASTM Standard Specification for Centrifugal Cast “Fi- and fittings. All factory machined areas shall be protected
D2997 berglass” (Glass-Fiber-Reinforced Thermosetting) from sunlight until installed.
Resin Pipe
AWWA Fiberglass Pipe Design 2.07 Acceptable Manufacturers - NOV Fiber Glass
M45 Systems (918) 245-6651 or approved equal.
ASTM Standard Specification for “Fiberglass” (Glass-

Pipe Fittings SECTION 3 - Materials and Construction
3.01 1”-14” Pipe - The pipe shall be manufactured by
ASTM Standard Specification for Reinforced Thermoset-
the centrifugal casting process using premium grade vinyl
D4024 ting Resin (RTR) Flanges
ester thermosetting resin to impregnate woven glass fila-
ments. Pipe shall be heat cured and the degree of cure shall
be confirmed using a Differential Scanning Calorimeter. All
Standard Test Methods pipe shall have a 100% resin corrosion barrier and the cured
thickness shall be 100 mils nominal.
D2992 Pressure Design Basis for “Fiberglass” (Glass- All pipe shall have a resin-rich reinforced 10 mil nominal ex-
Fiber-Reinforced Thermosetting Resin) Pipe and terior layer with UV (ultraviolet) inhibitor.
Fittings
ASTM Standard Test method for Short-Time Hydraulic The pipe shall have a minimum design pressure rating of 150
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit- psig at 175°F following ASTM D2992 Procedure B.
tings
ASTM Standard Test Method for Longitudinal Tensile Minimum Reinforced Wall Thickness
D2105 Properties of “Fiberglass” (Glass-Fiber-Reinforced 1” 0.095 inches
Thermosetting Resin) Pipe and Tube 1½” 0.120 inches
2” 0.150 inches
ASTM Standard Test Method for Determination of Ex- 3” 0.180 inches
D2412 ternal Loading Characteristics of Plastic Pipe by 4”-14” 0.220 inches
Parallel-Plate Loading
ASME Process Piping
B31.3
3.02 Flanges and Fittings - All fittings shall be manufac- 4.02 Pipe Installation - Pipe shall be installed as speci-
tured either by compression molding or contact molding. Fit- fied and indicated on the drawings and in accordance with the
ting joints shall be either adhesive bonded socket or flanged. manufacturer’s current published installation procedures.
3.03 Adhesive - Adhesive shall be manufacturer’s stan- ducted on the completed piping system. The pipe shall be
dard for the piping system specified. All adhesive bonded subjected to a steady pressure at 1½ times the design
joints shall be cured according to the manufacturer’s instruc- operating pressure as stated in Section 2.04a. The pres-
tions for maximum strength and corrosion resistance. sure shall be held on the system for a minimum of 1 hour and
the line inspected for leaks.
3.04 Gaskets - Gaskets shall be 3/16” thick, 60-70 durom-
eter full-face type suitable for the service shown on the draw- The test pressure should not exceed 1½ times the maximum
ings and as recommended in the manufacturer’s standard rated operating pressure for the lowest rated element in the
installation procedures. system.
3.05 Bolts, Nuts and Washers - ASTM F593, 304 stain- bled off from all the highest points. Systems shall be brought
less steel hex head bolts shall be supplied. Two each SAE size up to test pressure slowly to prevent water hammer or over
washers shall be supplied on all nuts and bolts. pressurization.
3.06 Acceptable Products - Centricast CL-2030 as man- All pipe joints shall be water tight. All joints that are found to
ufactured by NOV Fiber Glass Systems or approved equal. leak by observation or during testing shall be repaired by the
SECTION 4 - Installation and Testing

turer. The pipe manufacturer or their authorized representa-


ASME B31.3 Section A328.2.
National Oilwell Varco has produced this brochure for general information only, and it is not intended for de-
sign purposes. Although every effort has been made to maintain the accuracy and reliability of its contents,
National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from
the use of information and data herein nor is any warranty expressed or implied. Always cross-reference the


CI1711 June 2013
Z-Core® Product Data
Applications • Sulfuric Acid • Caustics
• Hydrochloric Acid • Process Drains
• Solvents
Materials and Z-Core pipe is a centrifugally cast fiberglass pipe with a 100 mil resin-rich liner and is available in 1”
Construction through 8” diameters. The pipe is rated for temperatures to 275°F and for pressures to 150 psig (higher
pressures available on request).
Z-Core has a resin-rich 10 mil reinforced corrosion barrier on the outside surface which provides
superior resistance to exterior corrosion. The resin-rich exterior also offers protection against “fiber
blooming” caused by ultraviolet radiation. Pipe and fittings are warranted against reduction of physical
and corrosion ratings due to ultraviolet exposure for a period of 15 years.
filament wound.

Systems Adhesive bonded straight socket joint with positive stops.
This is the standard for Centricast piping systems.

Wall Reinforcement
Pipe I.D. O.D. Thickness Thickness Weight Capacity
Size (In) (In) ((mm) (In) ((mm) ((In) (mm) ((In) (mm) ((Lbs/Ft) ((kg/m) (Gal/Ft) ((Ft³/Ft))
1 0.92 23.2 1.315 33.4 0.20 5.1 0.09 2.3 0.67 0.99 0.03 0.005
1½ 1.40 35.6 1.900 48.3 0.25 6.4 0.14 3.6 1.24 1.84 0.08 0.011
2 1.88 47.6 2.375 60.3 0.25 6.4 0.14 3.6 1.59 2.36 0.14 0.019
3 3.00 76.2 3.500 88.9 0.25 6.4 0.14 3.6 2.43 3.62 0.37 0.049
4 3.94 100.1 4.500 114.3 0.28 7.1 0.17 4.3 3.54 5.26 0.63 0.085
6 5.88 149.2 6.625 168.3 0.38 9.5 0.27 6.7 7.02 10.43 1.41 0.189
8 7.79 197.7 8.625 219.1 0.42 10.7 0.31 7.9 10.32 15.34 2.48 0.331
(In) End Area(In2) Moment of Inertia (In4) Section Modulus (In3) End Area (In2)
1 0.35 0.07 0.10 0.70
1½ 0.77 0.30 0.32 1.30
2 0.98 0.62 0.52 1.67
3 1.48 2.09 1.19 2.55
4 2.31 5.43 2.41 3.71
6 5.39 27.26 8.23 7.46
8 8.10 70.08 16.25 10.83
75°F/24°C 250°F/121°C 275°F/135°C

Property
1” 1½”-8” 1” 1½”-8” 1” 1½”-8”
Ultimate Stress 23,000 159 29,000 200 15,000 100 19,000 131 13,500 93 17,500 121
Modulus of Elasticity - - 1.9 x 106 13,100 - - 1.6 x 106 11,000 - - 1.5 x 106 10,300
Ultimate Stress 20,000 138 26,000 179 21,000 145 22,000 152 20,000 138 21,000 145
Modulus of Elasticity 4.7 x 106 32,400 6.4 x 106 44,126 1.4 x 106 9,653 1.8 x 106 12,411 1.0 x 106 6,895 1.1 x 106 7.860
Ultimate Stress 50,000 345 42,000 290 32,000 221 27,000 186 29,000 200 25,000 172
Modulus of Elasticity (Long Term) 6.0 x 105 4,137 4.0 x 106 27,579 1.8 x 105 1,241 1.2 x 106 8,274 1.2 x 105 827 8.0 x 105 5,516
Ultimate Hoop Tensile Stress 28,000 193 11,000 76 NA NA
Hoop Tensile Modulus of Elasticity - - 2.1 x 106 14,686
Thermal Expansion Coefficient - ASTM D696 Non-Insulated Pipe: 9.2 x 10-6 in/in/°F 1.7 x 10-5 mm/mm°C
Insulated Pipe: 1.04 x 10-5 in/in/°F 1.9 x 10-5 mm/mm/°C
Thermal Conductivity 0.09 BTU / ft-hr-°F 0.16 W/m-°C
Testing: Steam Cleaning:

See Pipe Installation Handbook for Hydrostatic Testing and Z-CORE piping systems can be steam cleaned under the
System Startup. following conditions:
1. The piping must be open-ended to prevent pressure
When possible, NOV Fiber Glass Systems piping systems buildup.
should be hydrostatically tested prior to being put into service. 2. A maximum steam pressure of 45 psig must not be
Care should be taken when testing, as in actual service, to exceeded. (Temperature not to exceed 275°F.)
avoid water hammer. All anchors, guides and supports must 3. To prevent pipe sagging at the steam cleaning temperature,
be in place prior to testing the line. support spacing must be adjusted for 275°F service.
Test pressure should not be more than 1½ times the working

pressure of the piping system and never exceed 1½ times the
rated pressure of the lowest rated component in the system.
2
Pressure Ratings(1)
Max Internal Pressure @ 275°F (psig) Maximum External Pressure (psig)(5)
Pipe Size Socket Pressure Flg’d Pressure Other Pressure
In Fittings (2) Fittings (3) Fittings (4) 75°F 200°F 275°F
1 275 275 NA 2,125 1,700 1,381
1½ 275 275 125 2,065 1,652 1,342
2 275 275 125 1,170 931 763
3 175 150 100 335 267 219
4 150 150 100 225 179 147
6 150 150 100 62 49 40
8 150 150 100 45 36 29
(1)
Specially fabricated higher pressure fittings are available on request. (4)
Laterals and crosses.
Consult the factory for compressible gases. Heat cured joints are (5)
Ratings shown are 50% of ultimate; 14.7 psi external pressure is
recommended for all piping systems carrying fluids at temperatures
equal to full vacuum.
above 120°F.
NA = Not available at time of printing.
(2)
Socket elbows, tees reducers, couplings, flanges and nipples joined
with WELDFAST ZC-275 adhesive.
(3)
Flanged elbows, tees, reducers, couplings and nipples assembled
at factory.
ASTM D2997 Designation Codes:

1” RTRP-21CO-3406
1½” - 6” RTRP-21CO-1446
8” RTRP-21CO-1445

Max. (Lbs) Loads Max. (Lbs)(1) Radius Min. Torque Max. ASTM D2412
(Ft) Entire (Ft Lbs) Stiffness Pipe Hoop
Size Temperature Temperature Temp. Entire Temp. Factor Stiffness Modulus
In 75°F 275°F 75°F 275°F Range Range In3/ Lbs/In2 (psi) x106 (psi)
1 1,990 1,200 1,730 1,700 50 41 170 4,968 2.8
1½ 5,610 3,400 5,030 4,100 60 132 869 8,558 3.8
2 7,130 4,300 6,390 5,200 75 216 2,287 10,997 10.0
3 10,710 6,500 9,610 7,800 111 497 2,515 3,560 11.0
4 16,770 10,100 15,030 12,100 143 1,005 4,094 2,708 10.0
6 39,080 23,580 35,040 28,300 210 3,373 10,080 2,104 6.5
8 58,710 35,400 52,640 42,500 274 6,771 10,179 951 4.1
(1)
Water Hammer: Pipe Lengths Available*

Care should be taken when designing an FRP piping system
Size (In) Random Length (Ft)
to eliminate sudden surges. Soft start pumps and slow
actuating valves should be considered. 1-8 20
*Pipe is offered in random lengths from
18.0 to 20.4 feet long.
3
Supports
on unrestrained continuous beam theory using the pipe bending 6. Avoid excessive vertical loading to minimize bending
modulus derived from long-term beam bending tests. The stresses on pipe and fittings.
maximum spans lengths were developed to ensure a design that 7. Provide adequate axial and lateral restraint to ensure line
1/2
limits mid-span deflection to inch and dead weight bending stability during rapid changes in flow.
to 1/8 of the ultimate bending stress. Any additional loads on the
piping system such as insulation, wind, seismic, etc. requires Maximum Support Spacing for Uninsulated Pipe (1)
further consideration. Restrained (anchored) piping systems Continuous Spans of Pipe (Ft.) (2)
operating at elevated temperatures may result in guide spacing (In.) 75°F 250°F 275°F Gas 75°F
requirements that are shorter than unrestrained piping systems. 1 8.2 6.1 5.5 9.0
In this case, the maximum guide spacing governs the support 1½ 16.3 12.1 10.9 18.2
2 17.7 13.1 11.9 20.4
span requirements for the system. Pipe spans near elbows require
3 20.3 15.0 13.6 24.9
special attention. Both supported and unsupported elbows
4 22.9 16.9 15.3 28.8
are considered in the following tables and must be followed to
6 28.4 21.0 19.0 36.2
properly design the piping system. 8 31.7 23.5 21.2 41.8
(1)
(2)
Maximum mid-span deflection ½” with a specific gravity of 1.0
There are seven basic rules to follow when designing piping
system supports:
1. Do not exceed the recommended support span.


Multiplier 0.80 0.93 0.96 1.00 1.04
Example: 6” pipe @ 250°F with 1.5 specific gravity fluid, maximum support spacing = 21 x 0.93 = 19.5 ft.

Second span from supported end or Second span from simple supported end
b 0.80 b 0.80
unsupported fitting or unsupported fitting
c+d Sum of unsupported spans at fitting <0.75* e Simple supported end span 0.67
*For example: If continuous support is 10 ft., c+d must not exceed 7.5 ft.
(c=3 ft. and d=4.5 ft.) would satisfy this condition.
4
Thermal Expansion
The effects of thermal gradients on piping systems may be A comprehensive review of temperature effects on fiberglass
significant and should be considered in every piping system pipe may be found in NOV Fiber Glass Systems’ Engineering
stress analysis. Pipe line movements due to thermal expansion and Piping Design Guide.
if improperly restrained. Several piping system designs are used Unrestrained Thermal Expansion Uninsulated Pipe (1)
to manage thermal expansion and contraction in above ground Change in Temperature Pipe Change in Length
piping systems. They are listed below according to economic °F (In/100 Ft)
preference: 25 0.28
1. Use of inherent flexibility in directional changes 50 0.55
buckling 100 1.10
movements 175 1.93
200 2.21
2. Physical and material properties of pipe 275 3.04
3. Design temperatures (1)
Consult the factory for thermal expansion and compressive end loads of insulated
pipe.
4. Installation temperature (final tie in temperature)

Operating Temperature °F (Based on installation temperature of 75°F)
100 150 200 250 275
Size Guide Thermal Guide Thermal Guide Thermal Guide Thermal Guide Thermal
(In) Spacing End Load Spacing End Load Spacing End Load Spacing End Load Spacing End Load
(Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs) (Ft) (Lbs)
1 2.7 335 1.5 767 1.2 904 1.0 781 0.9 637
1½ 8.5 1,026 4.9 2,388 3.8 2,813 3.2 2,243 3.0 1,567
2 10.8 1,302 6.2 3,032 4.8 3,572 4.1 2,849 3.8 1,990
3 16.2 1,958 9.4 4,558 7.3 5,370 6.1 4,283 5.7 2,991
4 20.9 3,064 12.1 7,133 9.4 8,404 7.9 6,702 7.4 4,681
6 30.7 7,141 17.7 16,626 13.7 19,589 11.6 15,622 10.9 10,910
8 40.1 10,728 23.2 24,976 18.0 29,428 15.2 23,468 14.2 16,390
Allowable Bending Moment 90° Elbow

Pipe Size (In) Allowable Moment (Ft /Lbs)
1 100
1½ 150
2 225
3 475
4 650
6 1,650
8 2,850
5


CI1800 March 2010
Z-Core™ Piping System
Specification Guide
SECTION 1 – Scope 2.04 Operating Conditions - In addition to the above listed
This section covers the use of fiberglass reinforced plastic minimum design requirements, the system shall meet the
(FRP) pipe for severe chemical process and chemical handling following minimum operating conditions:
applications up to 275ºF and 150 psig steady pressure.
The piping system shall be furnished and installed complete b. Operating Temperature ________
with all fittings, joining materials, supports, specials, and other c. Fluids Conveyed ________
necessary appurtenances. d. Test Pressure ________

SECTION 2 – General Conditions program shall be in compliance with ISO 9001.
2.01 Coordination - Material furnished and work performed
under this section shall be coordinated with related work and 2.06 Delivery, Storage, and Handling - Pipe and fittings
equipment specified under other sections. shall be protected from damage due to impact and point
loading. Pipe shall be properly supported to avoid damage due
Valves Section _______ to flexural strains. The contractor shall not allow dirt, debris,
Supports Section _______ or other extraneous materials to get into pipe and fittings. All
Equipment Section _______ factory-machined areas shall be protected from sunlight until
installed.
supplemented herein, all materials and construction methods
shall comply with the applicable provisions of the following 2.07 Acceptable Manufacturers - NOV Fiber Glass Systems
specifications and be tested using the following standards: (918) 245-6651, or approved equal.
SECTION 3 – Materials and Construction
ASTM Standard Specification for Centrifugal Cast Pipe
3.01 1”-8” Pipe - The pipe shall be manufactured by the
D2997

centrifugal casting process utilizing amine cured, premium
ASTM Standard Specification for “Fiberglass” (Glass- grade epoxy thermosetting resin to impregnate woven

D5685 Fiber-Reinforced-Thermosetting Resin) Pressure continuous glass filaments. Pipe shall be shall be heat cured
Pipe Fittings and the degree of cure shall be confirmed by determining the
ASTM Standard Specification for Reinforced Thermoset- glass transition temperature.
D4024 ting Resin (RTR) Flanges
All pipe shall have an integral corrosion barrier of pure resin
with a nominal cured thickness of 100 mils.
All pipe shall have a resin rich, reinforced 10 mil nominal
ASTM Standard Practice for Obtaining Hydrostatic or exterior layer with a UV (ultraviolet) inhibitor.
D2992 Pressure Design Basis for “Fiberglass” (Glass-Fi-
ber-Reinforced Thermosetting Resin) Pipe and Fit- The pipe shall have a minimum design pressure of 150 psig @
tings 275ºF following ASTM D2992 Procedure B.
Minimum Reinforced Wall Thickness:
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit-
1” 0.09”
tings
1½”-3” 0.14”
ASTM Standard Test Method for Longitudinal Tensile 4” 0.17”

D2105 Properties of “Fiberglass” (Glass-Fiber-Reinforced 6” 0.27”
Thermosetting Resin) Pipe and Tube 8” 0.31”
ASTM Standard Test Method for Determination of Exter-
D2412 nal Loading Characteristics of Plastic Pipe by Par- 3.02 Flanges and Fittings - All fittings shall be manufactured
allel-Plate Loading using the same type materials as the pipe. Fittings may be
manufactured either by compression molding or contact
ASME Process Piping
molding methods.
B31.3
Fittings shall be adhesive bonded socket joint or flanged.
2.03 ASTM D2310 Designation Code Flanges shall have ANSI B16.5, Class 150 bolt hole patterns.
1”-8” RTRP-21CO
Mechanical properties cell classification shown are minimum.
3.03 Adhesive - Adhesive shall be manufacturer’s standard 4.02 Pipe Installation - Pipe shall be installed as specified
for the piping system specified. All adhesive bonded joints and indicated on the drawings.
shall be cured according to the manufacturer’s instructions for
maximum structural strength and corrosion resistance. The piping system shall be installed in accordance with the
manufacturer’s current published installation procedures.
3.04 Gaskets - Gaskets shall be 3/16” thick, 60-70 durometer
full-face type suitable for the service shown on the drawings 4.03 Testing - A hydrostatic pressure test shall be conducted
and as recommended in the manufacturer’s standard on the completed piping system. The pipe shall be subjected
installation procedures. to a steady pressure at 1½ times the design operating
pressure as stated in Section 2.04.d. The pressure shall
3.05 Bolts, Nuts, and Washers - ASTM F593, 304, stainless be held on the system for a minimum of one hour and the line
steel hex head bolts shall be supplied. Two each SAE size inspected for leaks.
washers shall be supplied on all nut and bolts.
3.06 Acceptable Products - Z-CORE as manufactured by pressure of the lowest rated element in the system.
NOV Fiber Glass Systems or approved equal.
up to test pressure slowly to prevent water hammer or over-
SECTION 4 – Installation and Testing pressurization.
constructed in the field shall be assembled by employees of the All pipe joints shall be watertight. All joints that are found to
contractor who have been trained by the pipe manufacturer. leak by observation or during testing shall be repaired by the
The pipe manufacturer or their authorized representative shall contractor and retested.
train the contractor’s employees in the proper joining and
assembly procedures required for the project, including hands-
on training by the contractor’s employees. Each bonder shall
fabricate one pipe-to-pipe or one pipe-to-fitting joint that shall
pass the minimum pressure test for the application as stated
in Section 2.04.d without leaking.

test and are certified shall bond pipe and fittings.

ANSI B31.3 Section A328.2.
National Oilwell Varco has produced this brochure for general information only, and it is not intended for design
purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell
Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the bulletin date with the most current
version listed at the web site noted in this literature.


F-Chem® Product Data
Applications • Potable Water • Brine Solutions • Chemical Processing • Crude Oil & Gas
• pH 2-13 Solutions • Food Processing • Saltwater Handling • CO2
• Wastewater • Cooling Water • Produced Water • Effluent Drains
Materials and All pipe manufactured by filament winding process using vinyl ester thermosetting resin. F-Chem pipe
Construction can be provided with custom tailored vinyl ester resin systems, reinforced corrosion and abrasion resistant
barriers, reinforced structural walls and joining techniques to meet specific project requirements. The
pipe is available in 14”-72” diameters.
on the particular part and size, fittings will be contact molded, hand fabricated or filament wound.

Systems Matched-taper joint secured with epoxy adhesive. Self-locking feature
resists movement, facilitating joining runs of pipe without awaiting adhesive
cure.
Butt & Wrap

Plain end pipes or pipe and fittings butted together and wrapped with
multiple layers of resin-saturated mat or woven roving.
Flanged
Available for all piping systems and diameters; factory assembled or
F-CHEM LARGE DIAMETER FITTINGS

90° ELBOW STUB FLANGE 45° LATERAL
FLANGED PLAIN END PLAIN END FLANGED PLAIN END FLANGED

14" - 24" 14" - 24" 30"-72" 30"-72"
REDUCERS
45° ELBOW TEE CROSS
PLAIN END FLANGED PLAIN END FLANGED

PLAIN END FLANGED
PLAIN END FLANGED
F-Chem® Product Data
75°F 24°C 175°F 79°C
Property psi MPa psi MPa
Ultimate Stress 9,300 64.1 5,500 37.9
Modulus of Elasticity(1) 1.50 x 106 10,342 1.04 x 6 7,171
Ultimate Stress 17,900 123.0 14,700 101

Ultimate Stress 14,500 100.0 8,000 55.2
Ultimate Hoop Tensile Stress 40,000 276 40,000 276
Procedure B - Hoop Tensile Stress
Static 50 Year Life 14,000 96.5 - -
Consult the factory for Modulus of Elasticity values between 75°F and 175°F.
(1)
Thermal Expansion Coefficient - ASTM D696 (Insulated Pipe) 10.5 x 10-6 in/in/°F 18.9 x 10-6 mm/mm/°C
ASTM D2996 Designation Codes: National Specification Compliance:

Pipe is manufactured in compliance with ASTM D2996, ASTM D2310
14”-24”” RTRP-12EU-3111 and ASTM D2992.
The scope of ASTM D2996 is
limited to 24” and smaller The following national specifications are met or exceeded when
specified:
Designed in accordance with AWWA M45
30”-72” RTRP-12EU Can be manufactured with ANSI/NSF Std. No. 61 approved resin
Mechanical properties cell classifications shown are system for potable water usage.
minimum. Actual classifications may be higher for some ASTM D6041 fittings
sizes. ASME/ANSI B31.3 compliant installation and training.

Product Sales Office
2700 West 65th Street
Little Rock, Arkansas 72209 USA
Phone: 501-568-4010 CI1900 February 2012
F-Chem® Piping System
GENERAL SPECIFICATIONS
SECTION 1 – Scope
This section covers the use of fiberglass reinforced plastic 2.03 ASTM D2310 Designation Code - All pipe shall be
(FRP) pipe for chemical and water services. labeled with a four (4) character cell classification based on the
design conditions in Section 2.04.
The piping system shall be furnished and installed complete
with all fittings, joining materials, supports, specials, and other 2.04 Design Conditions - The specified product shall
necessary appurtenances. meet the following design/operating conditions:
SECTION 2 – General Conditions a. Operating Pressure ________

2.01 Coordination - Material furnished and work per- b. Operating Temperature ________
formed under this section shall be coordinated with related c. Fluids Conveyed ________
d. Minimum Liner Thickness ________
e. Resin Type ________
Valves Section _______

Supports Section _______
Equipment Section _______ program shall be in compliance with ISO 9001.
2.02 Governing Standards - Except as modified or sup- 2.06 Delivery, Storage, and Handling - Pipe and fittings
plemented herein, all materials and construction methods shall be protected from damage due to impact and point load-
shall comply with the applicable provisions of the following ing. Pipe shall be properly supported to avoid damage due
to flexural strains. The contractor shall not allow dirt, debris,
specifications and be tested using the following standards:
or other extraneous materials to get into pipe and fittings. All
factory-machined areas shall be protected from sunlight until
Standard Specifications installed.
ASTM Standard Classification for Machine-Made “Fi-
D2310 berglass” (Glass-Fiber-Reinforced Thermosetting) 2.07 Acceptable Manufacturers - NOV Fiber Glass Sys-
Resin Pipe tems (918) 245-6651, or approved equal.
AWWA Fiberglass Pipe Design
M45 SECTION 3 – Materials and Construction
3.01 14”- 72” Pipe - The pipe shall be manufactured by
the filament winding process utilizing the thermosetting resin
Standard Test Methods listed in Section 2.04.e to impregnate strands of continuous
glass filaments, which are wound around a mandrel at a 543/4°
ASTM Standard Practice for Obtaining Hydrostatic or winding angle under controlled tension. Pipe cure shall be
D2992 Pressure Design Basis for “Fiberglass” (Glass-Fi- confirmed using a Differential Scanning Calorimeter (DSC) or
ber-Reinforced Thermosetting Resin) Pipe Thermal Mechanical Analysis (TMA)
ASTM Standard Specification for Filament-Wound
The Pipe corrosion barrier shall consist of a 10-mil layer of syn-
D2996 “Fiberglass” (Glass-Fiber-Reinforced-Thermo-
thetic surfacing veil, a 10 mil glass veil, and additional layers
setting Resin) Pipe of 1½ ounce chopped strand mat to reach the liner thick-
ASTM Standard Practice for Measuring Beam Deflection ness listed in Section 2.04.d. The nominal resin content in the
2925 of Reinforced Thermosetting Plastic Pipe Under veil layers shall be 80%. The minimum resin content in the 1½
Full Bore Flow ounce chopped strand mat layers shall be 60%.
D1599 Failure Pressure of Plastic Pipe, Tubing and Fit- 3.02 Flanges and Fittings - All fittings shall be manufac-
tings tured using the same type materials and liner construction as
the pipe. Fittings may be manufactured either by spray-up/
ASTM Standard Test Method for Longitudinal Tensile contact molding or mitered/spray-up methods. Compression
D2105 Properties of “Fiberglass” (Glass-Fiber-Reinforced molded fittings manufactured with the same resin as the pipe
Thermosetting Resin) Pipe and Tube are acceptable.
ASTM Standard Test Method for Determination of Exter-
D2412 nal Loading Characteristics of Plastic Pipe by Par- Flanges shall have ANSI B16.1 Class 125 bolt hole patterns.
allel-Plate Loading
ASME Process Piping
B31.3
3.03 Joints - All joints shall be butt and wrap, tapered bell 4.02 Pipe Installation - Pipe shall be installed as specified
& spigot, or flanged as specified on the project drawings. The and indicated on the drawings.
joints shall be the manufacturer’s standard thickness and shall
utilize the same resin system as the piping system specified. The piping system shall be installed in accordance with the
All joints shall have a pressure rating equal to the pipe rating. manufacturer’s current published installation procedures.
3.04 Gaskets - Gaskets shall be 1/4” thick, 60-70 durom- 4.03 Testing - A hydrostatic pressure test shall be con-
eter full-face type suitable for the service shown on the draw- ducted on the completed piping system. The pipe shall be
ings and as recommended in the manufacturer’s standard subjected to a steady pressure at 1½ times the design
installation procedures. operating pressure as stated in Section 2.04a. The pres-
sure shall be held on the system for a minimum of 1 hour and
3.05 Bolts, Nuts, and Washers - ASTM A307, Grade B, the line inspected for leaks.
hex head bolts shall be supplied. Two each SAE size washers
shall be supplied on all nut and bolt sets.
pressure of the lowest rated element in the system.
3.06 Buried Pipe - All buried pipe shall have a minimum The system shall be filled with water at the lowest point and air
ASTM D2412 pipe stiffness of 9 psi at 5% deflection and must bled off from all the highest points. Systems shall be brought
be buried in accordance with the manufacturer’s standard in- up to test pressure slowly to prevent water hammer or over-
stallation instructions. pressurization.
3.07 Acceptable Products - F-CHEM as manufactured All pipe joints shall be water tight. All joints that are found to
by NOV Fiber Glass Systems or approved equal. leak by observation or during testing shall be repaired by the
SECTION 4 – Installation and Testing All the system high points shall be open when draining the
4.01 Training and Certification - All joints installed or con- system to prevent vacuum collapse of the pipe.
structed in the field shall be assembled by employees of the
contractor who have been trained by the pipe manufacturer.
The pipe manufacturer or their authorized representative shall
train the contractor’s employees in the proper joining and as-
sembly procedures required for the project, including hands-
on training by the contractor’s employees. Each bonder shall
fabricate one pipe-to-pipe or one pipe-to-fitting joint that shall
pass the minimum pressure test for the application without
leaking.

test and are certified shall bond pipe and fittings.

National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes.
Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way
assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein nor is any
warranty expressed or implied. Always cross-reference the bulletin date with the most current version listed at the web site noted
in this literature.


Bondstrand™ 2000 Product Data
(For General Industrial Service, Maintenance and Repair
Uses and • Chemical process piping

Applications • Cooling water piping
• Deionized water systems
• Drainage systems
• Food processing plant piping
• Jet engine air start systems
• Jet fuel(1) and liquid petroleum piping
• Piping systems for alkalis and non-oxidizing chemicals
• Potable water lines
• Waste water and sewage systems
• General industrial service for moderately corrosive liquids
(1)
This is not suitable for primary pipe conveying jet fuel that is secondarily contained.
Listings Mil-P-29206A for jet fuel and petroleum liquids
U.S. Federal Regulations 21CFR175.105 and 21CFR177.2280 for conveying foodstuffs when
joined with Bondstrand RP6B epoxy adhesive.
Performance Pipe designs to 450 psi (3.1 MPa) using an 8000 psi (41.2 MPa) hydrostatic design stress in ac-
cordance with ASTM D2992 (B).
Continuous operating temperatures to 250°F (121°C).
Excellent corrosion resistance over a wide temperature range. See most recent release of Bond-
strand Corrosion Guide for specific applications.
Weighs 1/6th as much as Sch. 40 steel.
Does not require thrust blocks at ambient temperatures when properly installed in most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss for greater
discharge and reduced pumping costs.
Low thermal conductivity (1/100th of steel) minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer to the
detailed product information for the specific components to determine the pressure rating
for the system as a whole.
Joining Systems Quick-Lock straight/taper adhesive-bonded joint. 2”-6” pipe outside diameter
is within tolerance for reliable bonding without shaving. Integral pipe stop in
socket featured for predictable, precise laying lengths.
Flanges and flanged fittings.
Composition Pipe
Filament-wound fiberglass-reinforced epoxy resin pipe with integral resin-rich
reinforced liner of 20 mil (0.5 mm) nominal thickness.
Filament-wound fittings
Furnished with 50 mil (1.3 mm) reinforced liner using same materials as the
pipe.
Tees Flanges*
Bondstrand Series 2000
filament-wound fittings, pipe 90° and 45° elbows Nipples and coupling
and adhesive provide a
continuous liner throughout Crosses Tapered body reducers
the piping system.
45° laterals Saddles*
*No liner.
Molded fittings(1)
Tees
90° and 45° elbows
Reducing flanges
Plugs and end-caps
Reducer bushings
Blind flanges
(1)
Available parts vary by diameter.
Flanged fittings
2-12 inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5
bolt hole pattern and face-to-face dimensions for 150 lb flanges.
1-16 inch flanges match ANSI B16.1 and ANSI B16.5 bolt hole pattern for 150
lb flanges.
Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 300 lb. etc.,
available on special request.
Thermosetting adhesives
PSX™•34 two-part epoxy adhesive for general industrial service and for
service in compliance with U.S. Federal Regulations 21CFR175.105 and
21CFR177.2280.
Pipe Lengths Nominal Random

Pipe Size Lengths
in mm ft m
1-1 1/2 25 - 40 10 3
2-6 50 - 150 20 - 30 6-9
8 200 20 - 30 6-9
10 - 16 250 - 400 40 12
1) Other lengths and exact lengths available on special request.
2
Typical Pipe Nominal Pipe Nominal Wall Average Pipe
Dimensions Pipe Size I.D. Thickness* Sectional Area** Weight
and Weights in mm in mm in mm in2 mm2 lb/ft kg/m
1 25 1.07 27 .140 3.6 0.50 323 0.4 0.6
11/2 40 1.67 42 .140 3.6 0.80 516 0.7 1.0
2 50 2.10 53 .123 3.7 0.73 730 0.7 1.3
3 80 3.21 82 .126 3.7 1.07 1100 1.1 1.8
4 100 4.14 105 .151 3.8 1.78 1760 1.7 3.0
6 150 6.19 159 .181 4.6 3.22 2620 2.6 4.5
8 200 8.22 209 .226 5.7 5.83 3720 4.3 6.4
10 250 10.35 263 .226 5.7 7.31 4720 5.4 8.0
12 300 12.35 314 .226 5.7 8.69 5610 6.4 9.5
14 350 13.56 344 .250 6.4 10.32 6660 7.4 11.0
16 400 15.50 394 .269 6.8 13.33 8600 9.5 14.1
* Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with ASTM D2996.
** Use these values for calculating longitudinal thrust.
Typical Pipe Nominal Internal Collapse

Designation
Performance Pipe Size Pressure Rating* Pressure Rating**
in mm psig MPa psig MPa per ASTM D2996
1 25 450 3.10 945 6.52 RTRP-11FE-1112
1 /2
1
40 450 3.10 280 1.93 RTRP-11FE-1114
2 50 450 3.10 260 1.80 11FW-2232
3 80 450 3.10 80 0.55 11FW-2232
4 100 450 3.10 70 0.48 11FW-2232
6 150 375 2.59 50 0.34 11FW-2232
8 200 250 1.72 30 0.21 RTRP-11FE-1114
10 250 200 1.38 14 0.097 RTRP-11FE-1114
12 300 170 1.17 8 0.055 RTRP-11FE-1114
14 350 165 1.14 8 0.055 RTRP-11FE-1115
16 400 165 1.14 8 0.055 RTRP-11FE-1116
* At 200°F (94°C) using Bondstrand type PSX™•34 adhesive. For sustained service above 200°F, reduce ratings linearly to 50% from 200°F to 250°F (121°C).
** At 70°F (21°C). Reduce linearly to 90% at 150°F (66°C), 80% at 200°F (94°C), and 65% at 230°F (110°C).
3
Elbows & Tees
Fittings Pressure Nominal
Tapered Body
Blind Flanges &
Reducers &
Ratings Pipe Size Filament Wound Molded Flanges
Bushed Saddles**
in mm psig MPa psig MPa psig MPa psig MPa

1 25 300 2.07 - - 600 4.14 150 1.03
1 /2
1
40 300 2.07 - - 550 3.79 150 1.03
2 50 375 2.59 300 2.07 450 3.10 150 1.03
3 80 325 2.24 225 1.55 350 2.41 150 1.03
4 100 300 2.07 175 1.21 350 2.41 150 1.03
6 150 225 1.55 150 1.03 250 1.72 150 1.03
8 200 225 1.55 - - 225 1.55 150 1.03
10 250 200 1.38 - - 175 1.21 150 1.03
12 300 175 1.21 - - 150 1.03 150 1.03
14 350 150 1.03 - - 150 1.03 - -
16 400 150 1.03 - - 150 1.03 - -
1) Refer to for fittings dimensions.

** With 316 stainless steel outlet. Other outlet materials available on special order.
Nominal Pipe Reducers

Laterals Crosses
Size Bushings
in mm psig MPa psig MPa psig MPa
1 25 - - - - 50 .35
1 /2
1
40 - - - - 50 .35
2 50 275 1.90 150 1.03 50 .35
3 80 250 1.72 150 1.03 50 .35
4 100 200 1.38 150 1.03 50 .35
6 150 150 1.03 100 0.69 50 .35
8 200 150 1.03 100 0.69 50 .35
10 250 150 1.03 100 0.69 50 .35
12 300 150 1.03 100 0.69 50 .35
14 350 150 1.03 100 0.69 50 .35
16 400 150 1.03 100 0.69 50 .35
1) Reducer bushings bonded into flanges will have the same rating as the flange. Otherwise, rated as shown.
Bending Radius
Nominal Bending Maximum Allowable Turning
Pipe Size Radius* (R) Deflection** (H) Angle
in mm ft m ft m (a)
1 25 45.2 13.8 24.9 7.6 127
1 1/2 40 66.4 20.2 17.9 5.5 86
aα 2 50 75 22.9 15.9 4.8 76

3 80 100 30.5 12.1 3.7 57
H
H
4 100 200 70.0 6.4 2.0 29

6 150 250 76.2 5.0 1.5 23
cL SS
8 200 304 93 4.1 1.2 19
10 250 379 116 3.3 1.0 15
aα
R 12 300 450 137 2.8 0.85 13
R
14 350 494 151 2.5 0.76 12

16 400 564 172 2.2 0.67 10
* Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessive stress concentrations.
** For 100-ft (30m) Bending length (S)
4
Typical Mechanical 70°F 200°F
Pipe Property
Properties 21°C 93°C ASTM
Units
Nominal 1”, 1 1/2” 1”, 1 1/2” Method
2”-6” 2”-6”
Pipe Size 8”-16” 8”-16”
Circumferential
103 psi 24.00 32.00 - -
Tensile stress at weeping D1599
MPa 165.00 22.00 - -
106 psi 3.65 4.20 3.20 3.70
Tensile modulus
GPa 25.20 29.00 22.10 25.50
Poisson’s ratio 0.56 0.26 0.70 0.32 D2105
Longitudinal
103 psi 8.50 16.00 6.90 13.00
Tensile strength D2105
MPa 58.60 110.00 47.60 90.00
106 psi 1.60 3.00 1.24 2.40
Tensile modulus D2105
GPa 11.00 20.70 8.50 16.50
Poisson’s ratio 0.37 0.16 0.41 0.20 D2105
Beam apparent
106 psi 1.70 2.40 1.00 1.77
Elastic modulus D2925
GPa 11.70 16.60 6.90 12.20
Hydrostatic design
103 psi 6.00 16.001,2 - -
basis (cyclic) D2992
MPa 41.401 110.00 - -
Thermal conductivity
Btu•in/(hr•ft2•°F) 2.00 1.70 - -
Pipe wall C177
W/m•°C 0.29 10.25 - -
Thermal expansion
10-6in/in/°F 10.00 8.50 - -
Linear D696
10-6 mm/mm°C 18.00 15.30 - -
Flow coefficient Hazens-Wiliams 150.00 150.00 - - -
10-6 ft 17.40 17.40 - -
Absolute roughness -
10-6 m 5.30 3.30 - -
Specific gravity - 1.80 1.80 - - D792
lb/in 3
0.07 0.07 - -
Density -
g/cm3 1.80 1.80 - -
1) At 150°F (66°C)
2) Static
Nominal Stiffness Pipe Beam Moment

Pipe Size Factor* Stiffness of Inertia**
in mm lb/ft N/m psi MPa in4 106 mm4
1 25 770 87 26400 182 0.09 0.037
1 /2
1
40 1610 182 17200 119 0.36 0.150
2 50 265 30 1350 9.3 0.46 0.191
3 80 285 32 550 3.80 1.57 0.653
4 100 500 56 335 2.30 4.13 1.72
6 150 925 104 200 1.40 16.5 6.87
8 200 1890 214 170 1.17 45.1 18.8
10 250 1890 214 86 0.59 88.6 36.9
12 300 1890 214 51 0.35 149.0 62.0
14 350 2230 252 46 0.32 208.0 86.6
16 400 3250 367 45 0.31 353.0 147.0
* Per ASTM D2412.

** Use these values to calculate permissible spans.
5
Buried Thrust blocks
Installations Most installations at ambient operating temperatures do not require thrust blocks. Consult FGS for informa-
tion regarding blocking of buried pipelines for your specific application.
Live loads
Bondstrand 2000 will carry H20 wheel loadings of at least 16,000 lb (7250 kg) per axle when properly bed-
ded in compacted sand in stable soils and provided with at least 3 ft (1 m) of cover.
Earth loads on buried pipe
Nominal Maximum Earth Cover1

Pipe Size 100 psi 0.69 MPa 125 psi 0.86 MPa 150 psi 1.03 MPa
in mm ft m ft m ft m
1 25 30 9 30 9 30 9
1 /2
1
40 30 9 30 9 30 9
2 50 30 9 30 9 30 9
3 80 30 9 30 9 30 9
4 100 30 9 30 9 30 9
6 150 30 9 24 7 23 7
8 200 23 7 22 6 21 6
10 250 23 7 21 6 19 5
12 300 23 7 21 6 18 5
14 350 23 7 21 6 17 5
16 400 23 7 20 6 16 5
1) Based on a 120 lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
Span Recommended maximum support spacings for Bondstrand Series 2000 pipe at various operating tempera-
Lengths tures. Values based on 0.5-inch (12 mm) deflection at midspan for fluid specific gravity = 1.0.

Nominal Continuous Spans Simple Spans

Pipe Size ft ft
in mm 100°F 150°F 200°F 250°F 100°F 150°F 200°F 250°F
1 25 11.7 11.1 10.3 9.3 7.3 7.4 6.7 6.2
1 1/2 40 13.8 13.0 12.1 11.0 9.2 8.7 8.1 7.3
2 50 14.3 13.5 12.6 11.4 9.5 9.0 8.4 7.6
3 80 16.2 15.4 14.3 12.9 10.8 10.2 9.5 8.6
4 100 18.5 17.5 16.3 14.7 12.3 11.7 10.9 9.8
6 150 20.7 19.6 18.2 16.5 13.8 13.1 12.1 11.0
8 200 22.9 21.7 20.2 18.2 15.3 14.5 13.5 12.2
10 250 24.3 23.0 21.4 19.3 16.2 15.3 14.3 12.9
12 300 25.5 24.1 22.4 20.3 17.0 16.1 15.0 13.5
14 350 26.5 25.0 23.3 21.1 17.6 16.7 15.5 14.0
16 400 28.2 26.7 24.9 22.5 18.9 17.8 16.6 15.0
1) Span recommendations include no provision for weights (fittings, valves, flanges, etc.) or thrusts (branches, turns, etc.). Fittings, valves, flanges and other appurtenances
must be supported separately.
2) Span recommendations are calculated for a maximum long-term deflection of 1/2 inch to ensure good appearance and adequate drainage.
3) Continuous spans are defined as interior (not end) spans that are uniform in length and free from structural rotation at the supports. Simple spans are supported only at the
ends and are hinged or free to rotate at the supports.
Field Bondstrand 2000 piping systems are designed for hydrostatic field testing at 150% of rated operating pressure.
Testing Pneumatic testing is not recommended.

6
Pipe Construction The structural wall of fiberglass pipe shall have continuous glass fibers in a matrix of aromatic
amine cured epoxy resin.
The integral, reinforced resin-rich liner shall consist of C-glass and a resin/hardener system
identical to that of the structural wall, and shall have a 20 mil nominal thickness.
Pipe in 1 through 16-inch sizes shall be rated for a minimum of 165 psig at 250°F. In
1 through 6-inch sizes the pipe shall have full vacuum capability at 70°F, when installed above
ground with a safety factor of 3:1.
Pipe shall be manufactured according to ASTM D2996 specification for filament- wound Rein-
forced Thermosetting Resin Pipe (RTRP). When classified under
ASTM D2310, the pipe shall meet Type 1, Grade 1 and Class F (RTRP-11FE or W)
cell limits in 1 through 16-inch nominal pipe sizes.
Filament-wound epoxy fiberglass pipe shall be translucent to allow for inspection of damage.
Pipe in 2 through 8-inch sizes shall be furnished in 30 or 40-ft. length to minimize the number
of field-bonded joints for rapid installation.
Standard Fittings Fittings in 1 through 16-inch sizes shall be filament wound with a reinforced resin-rich liner of
Construction 50 mil minimum thickness and of the same glass and resin type as the pipe. Pipe, filament-
wound fittings and adhesive shall, as an assembly, provide a continuous liner throughout the
system.
Compression-molded fittings in 2, 3, 4 and 6-inch nominal sizes may also be allowed upon
agreement between purchaser and manufacturer.
Contact-molded, spray-up or hand-layup fittings shall not be allowed. Pipe and fittings shall
be joined using a straight spigot by socket with a 0.5° taper angle and a pipe stop inside the
socket to allow precise makeup.
Workmanship The pipe and fittings shall be free from all defects, including delaminations, indentations, pin-
holes, foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree
or extent, detrimentally affect the strength and serviceability of the pipe or fittings. The pipe
and fittings shall be as uniform as commercially practicable in color, density and other physical
properties.
Testing Samples of pipe and couplings shall be tested at random, based on standard quality control
practices to determine conformance of the materials to American Society for Testing and
Materials guidelines for testing fiberglass pipe products: ASTM D1599, D2105, D2925, D2992A
or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the pressure rat-
ing for signs of leakage.
7

17115 San Pedro Ave. Suite 200 Estrada de Acesso á Zona P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box 17324
San Antonio, Texas 78232 USA Industrial Portuária de Suape, s/no. Geldermalsen, The Netherlands Jurong, Singapore 639407 Dubai, UAE
Phone: 210 477 7500 Recife, PE, Brazil 55.590-000 Phone: 31 345 587 587 Phone: 65 6861 6118 Phone: 971 4881 3566
Phone: 55 81 3501 0023
©2013, National Oilwell Varco. All rights reerved.

CI2000ENG - May 2014
Bondstrand™ 2000 Guide Specification
Scope This specification defines the reinforced thermosetting resin (RTR) piping system to be used in
those sections of Plant Piping–General Services calling for fiberglass piping systems.
References, References are made to other standards and tests which are a part of this section as modified
Quality Assurance Where conflict exists between the requirements of this specification and listed references, the
specification shall prevail.
Physical and 70°F 200°F

Pipe Property
Mechanical Properties 21°C 93°C ASTM
Units
Nominal 1”, 1 1/2” 1”, 1 1/2” Method
2”-6” 2”-6”
Pipe Size 8”-16” 8”-16”
Circumferential
103 psi 24.00 32.00 - -
Tensile stress at weeping D1599
MPa 165.00 22.00 - -
106 psi 3.65 4.20 3.20 3.70
Tensile modulus
GPa 25.20 29.00 22.10 25.50
Poisson’s ratio 0.56 0.26 0.70 0.32 D2105
Longitudinal
103 psi 8.50 16.00 6.90 13.00
Tensile strength D2105
MPa 58.60 110.00 47.60 90.00
106 psi 1.60 3.00 1.24 2.40
Tensile modulus D2105
GPa 11.00 20.70 8.50 16.50
Poisson’s ratio 0.37 0.16 0.41 0.20 D2105
Beam apparent
106 psi 1.70 2.40 1.00 1.77
Elastic modulus D2925
GPa 11.70 16.60 6.90 12.20
Hydrostatic design
103 psi 6.00 16.001,2 - -
basis (cyclic) D2992
MPa 41.401 110.00 - -
Thermal conductivity
Btu•in/(hr•ft2•°F) 2.00 1.70 - -
Pipe wall C177
W/m•°C 0.29 10.25 - -
Thermal expansion
10-6in/in/°F 10.00 8.50 - -
Linear D696
10-6 mm/mm°C 18.00 15.30 - -
Flow coefficient Hazens-Wiliams 150.00 150.00 - - -
10- ft
6
17.40 17.40 - -
Absolute roughness -
10-6 m 5.30 3.30 - -
Specific gravity - 1.80 1.80 - - D792
lb/in3 0.07 0.07 - -
Density -
g/cm3 1.80 1.80 - -
1) At 150°F (66°C)
2) Static
Performance The pipe in sizes 1” through 16” must comply with U.S. Federal Regulations 21CFR 175.105 and
Requirements 21CFR 177.2280 for conveying foodstuffs when joined with RP6B epoxy adhesive. Pipe shall be
listed under NSF Standard 61-Drinking Water System Components. Piping must meet or exceed
the requirements of MIL-P-29206A and ASTM D5677-95 when used in aviation fuel service. Fittings
will be manufactured according to ASTM D5685. Piping will be manufactured according to ASTM
D2996 for RTRP. When classified under ASTM D2310, the pipe shall meet Type I, Grade I and Class
F (RTRP-11FE) cell limits in 1” through 16” nominal pipe sizes.
Materials Pipe Construction
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand 2000 as manufactured by FGS, or ap-
proved equal. The integral reinforced corrosion barrier shall have a nominal 20 mil thickness, and be constructed
with the same epoxy resin as the pipe structural wall. Non-reinforced liners, or corrosion barriers, shall not be
allowed due to potential for fracturing during lower temperatures, transportation and installation.
Pipe Diameter Nominal Wall Thickness
Structural wall
in in mm
The pipe shall have the following nominal wall thickness:
1 .140 3.5
1
1 /2 .140 3.5
Pipe end preparation options
The piping manufacturer will provide 20’ or 40’ RL joints if the con- 2 .123 3.1
tractor requests them in sizes 2” through 6” to reduce field labor 3 .126 3.2
time in those sections of the system where longer lengths may be 4 .151 3.8
employed. Additionally, the pipe manufacturer will provide pipe
joints with the spigot ends already prepared to reduce field labor 6 .181 4.6
time on all pipe sizes (2” -16”). 8 .226 5.7
10 .226 5.7
Pressure rating 12 .226 5.7
Aromatic amine cured epoxy resin piping shall be rated for a 14 .250 6.4
minimum of 165 psi at 200°F in sizes through 16”. Pressure ratings
reduce linearly to 50% at 250°F. 16 .269 6.8
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that the system performs as
specified. Pipe, fittings and adhesive shall be supplied by the same manufacturer.
Fittings in 1” through 16” sizes shall be filament-wound with a reinforced resin-rich liner of equal or greater thick-
ness than the pipe liner and shall be manufactured with the same resin type as the pipe.
Compression-molded fittings
Compression molded fittings in sizes 2” through 6” may be used in services at or below 200°F. Where fast closure
of valves may produce surges (water hammer), filament-wound fittings will be used.
Contact molded, spray up or hand lay-up fittings shall not be allowed.
Testing Inspection and testing

Inspection and testing of the piping will be performed in accordance with the requirements of ASME B31.1. Hy-
drostatic testing of all installed piping shall be performed with water at 11/2 times the design pressure of the lowest
rated piping system component.
Test and repair procedures

The RTRP manufacturer will provide test and repair procedures in the event field repairs are required.
Installation Installation procedures and techniques as well as system design criteria including burial, anchoring, guiding and
supporting shall be in accordance with manufacturer’s recommendations.
Piping system installers and fitters will be trained by a direct factory employee of the piping system manufacturer
and certified by the trainer prior to system assembly in the field.

Phone: 55 81 3501 0023

CI2001 - May 2013
Bondstrand™ 2400 Series Product Data
Glassfiber Reinforced Epoxy (GRE) pipe systems
Applications
• Potable Water • Crude Oil & Gas
• Cooling Water • Brine Solutions
• Produced Water • Drainage
• Fire Water (FM Approved) • Sewage
• Waste Water • CO2
• Salt Water • General Service for Mildly Corrosive Liquids

Materials and Characteristics
Filament wound Glassfiber Reinforced epoxy (GRE) pipe with an integral Taper female x shaved spigot adhesive bonded joint or
Key-Lock integral female x male mechanical joint.
• Laminate meets requirements of API Specification 15LR and ISO 14692

• Pipe wall design based on hydrostatic design basis (Procedure B) with a 0.5 service factor
• Maximum operating temperature: 200°F (93°C). Temperatures up to 250°F (121°C) are possible.
Please consult NOV Fiber Glass Systems
• Pipe sizes: 2 - 40 inch (50 - 1000 mm)
• Standard pressure rating up to 725 psi (50 bar). Higher pressure ratings are possible. Please consult NOV Fiber Glass Systems.
• ASTM D-2310 classification: RTRP-11AW for conductive pipe and RTRP-11FW for non-conductive pipe.
• Non-conductive pipe has a standard liner thickness of 0.5 mm. Conductive pipe has no liner.
Joining Systems
Fittings
Filament wound Glassfiber Reinforced epoxy (GRE) fittings with integral taper female bell ends. A wide range of fittings is available.
Flanges
Filament wound GRE heavy duty and stub end flanges with integral taper female bell end are available. Standard flange drilling pattern
per ASME B16.5 and B16.47A, Class 150 are available. Other drilling patterns, such as Class 300, DIN and JIS are available.
For dimensional data and standard configurations for fittings, refer to the respective fitting guides. Optionally, the system can be
suppled conductive (Bondstrand 2400C) or with fireproofing (Bondstrand 2400FP).
Pipe Lengths

From 2 - 6 inch (50 - 150 mm) 9 m random length
From 8 - 40 inch (200 - 1000 mm) 11.89 m random length

Note: Overall pipe length depends on size, end configuration and production location.

Total Wall Thickness
Pipe
Pressure Class (bar)
Size
inch mm 2410 2412 2414 2416 2420 2425 2432 2440 2450
2 50 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.8 3.3
3 80 2.3 2.3 2.3 2.3 2.3 2.7 3.1 3.9 4.7
4 100 2.3 2.3 2.3 2.5 2.7 3.3 3.9 4.9 5.9
6 150 2.5 2.7 3.0 3.4 3.8 4.6 5.6 7.0 8.7
8 200 3.1 3.2 3.7 4.2 4.8 5.8 7.2 9.1 11.2
10 250 3.5 3.9 4.5 5.1 5.8 7.2 8.8 11.2 13.8
12 300 3.9 4.5 5.3 6.0 6.8 8.4 10.4 13.4 16.6
14 350 4.1 4.8 5.7 6.6 7.4 9.2 11.4 14.5 18.2
16 400 4.5 5.5 6.4 7.4 8.4 10.5 12.9 15.6
18 450 4.9 6.0 7.0 8.1 9.2 11.5 14.2 18.2
20 500 5.4 6.6 7.7 8.9 10.1 12.7 15.7 20.1
24 600 6.3 7.7 9.3 10.6 12.1 15.1 18.8 24.0
28 700 7.4 9.1 10.8 12.6 14.3 17.9 22.3
30 750 7.9 9.7 11.6 13.5 15.3 19.1 23.9
32 800 8.4 10.3 12.3 14.3 16.3 20.4 25.5
36 900 9.3 11.5 13.7 16.1 18.2 22.8 28.5
40 1000 10.3 12.8 15.3 17.8 20.3 24.8
Note: (1) Pipe wall thickness measured according to NOV Fiber Glass Systems’ procedure.
(2) Total pipe wall thickness includes 0.5 mm liner for non-conductive pipe.
External Pressure (Ultimate Collapse Pressure at 21°C / 70°F)

Pipe
Size
inch mm 2410 2412 2414 2416 2420 2425 2432 2440 2450
2 50 18.6 18.6 18.6 18.6 18.6 18.6 18.6 37.7 66.3
3 80 5.3 5.3 5.3 5.3 5.3 9.5 15.5 33.7 61.7
4 100 2.5 2.5 2.5 3.4 4.6 9.2 16.3 34.3 61.7
6 150 1.0 1.3 2.0 3.0 4.5 8.4 15.9 32.1 62.5
8 200 1.0 1.1 1.8 2.8 4.4 8.0 15.9 32.8 61.4
10 250 0.8 1.1 1.8 2.7 4.1 8.1 15.2 31.7 61.8
12 300 0.7 1.1 1.8 2.7 4.0 7.9 15.2 32.7 61.7
14 350 0.6 1.0 1.7 2.8 4.0 7.9 15.3 32.2 61.9
16 400 0.5 1.0 1.7 2.7 4.0 8.1 15.1 26.7
18 450 0.5 1.0 1.7 2.7 4.0 8.0 15.2 31.9
20 500 0.5 1.0 1.7 2.7 3.9 8.0 15.1 31.6
24 600 0.5 1.0 1.8 2.7 4.0 7.9 15.3
28 700 0.5 0.9 1.6 2.6 3.8 7.6 14.6
30 750 0.5 0.9 1.6 2.6 3.8 7.5 14.7
32 800 0.5 0.9 1.6 2.6 3.9 7.6 14.7
36 900 0.5 0.9 1.6 2.6 3.8 7.5 14.6
40 1000 0.5 1.0 1.6 2.6 3.9 7.5
2
Value Value
Units Method
Pipe Property 21°C 93°C
Hydrostatic Design Basis N/mm2 161(1) 121 ASTM D2992, Proc. B

(20 years)
Ultimate Hoop Stress at Weeping N/mm2 280 334 ASTM D1599
Circumferential
Hoop Tensile Strength N/mm2 380 - ASTM D2290
Hoop Tensile Modulus N/mm2 26700 16300 ASTM D2290
Poisson’s Ratio νha(2) - 0.61 0.80 NOV FGS
Longitudinal
Axial Tensile Strength N/mm2 80 65 ASTM D2105
Axial Strength Modulus N/mm2 15500 8550 ASTM D2105
Poisson’s Ratio νah(3) -
0.35 0.42 ASTM D2105
Axial Bending Strength N/mm2 85 - NOV FGS
Axial Bending Modulus N/mm2 15500 9900 ASTM D2925
Shear Modulus N/mm2 12100 11500 NOV FGS
Pipe Property Units Value Method
Thermal Conductivity Pipe Wall W/m°C 0.33 NOV FGS
Thermal Expansion @ 21°C mm/mm°C 18 x 10 -6
ASTM D696
Thermal Expansion @ 93°C mm/mm°C 24 x 10 -6
ASTM D696
Flow Efficient, Hazen Williams - 150 -
Absolute Roughness m 5.3 x 10-6 -
Density kg/m3 1800 -
Specific Gravity - 1.8 ASTM D792
Specific Heat J/kg°C 910 -
Grounding Resistance @ 500 Volt-Pipe Ohm/m <1 x 10 -6
ASTM D257
Grounding Resistance @ 500 Volt-Ftg. Ohm/ea <1 x 10 -6
ASTM D257
Shielding Capability Volt 100 -
(1)
value obtained at 65°C
(2 )
(3)
νah = The ratio of hoop strain to axial strain resulting from stress in the axial direction.
3
Stiffness Factor per ASTM D2412 @21°C (@70°F)
Pipe
Size
2410 2412 2414 2416 2420 2425 2432 2440 2450
inch mm
lb/in lb/in lb/in lb/in lb/in lb/in lb/in lb/in lb/in
2 50 114 114 114 114 114 114 114 238 429
3 80 114 114 114 114 114 208 344 768 1448
4 100 114 114 114 156 208 429 768 1665 3078
6 150 156 208 305 477 702 1347 2593 5368 10777
8 200 344 385 640 990 1554 2910 5879 12432 23944
10 250 528 768 1251 1902 2910 5879 11176 23944 48089
12 300 768 1251 2162 3252 4887 9637 18965 41958 81568
14 350 912 1554 2748 4436 6421 12871 25312 54790 108384
16 400 1251 2443 4014 6421 9637 19545 37266 67294
18 450 1665 3252 5368 8580 12871 26015 50258 108384
20 500 2299 4436 7295 11585 17293 35491 68640 147168
24 600 3814 7295 13320 20138 30508 60828 119784
28 700 6421 12432 21358 34626 51367 102966 202495
30 750 7920 15220 26731 42941 63362 125772 250433
32 800 9537 18396 32114 51367 77093 154029 305397
36 900 13320 26015 44954 72785 108384 216750 429060
40 1000 17612 36371 63362 101200 151719 301810
Pipe Stiffness per ASTM D2412 @21°C (@70°F)
Pipe
Size
2410 2412 2414 2416 2420 2425 2432 2440 2450
inch mm
psi psi psi psi psi psi psi psi psi
2 50 602.8 602.8 602.8 602.8 602.8 602.8 602.8 1223.8 2149.5
3 80 171.6 171.6 171.6 171.6 171.6 308.9 502.7 1092.8 2003.0
4 100 81.9 81.9 81.9 111.7 147.8 299.7 527.7 1112.6 2001.4
6 150 33.0 43.7 63.8 98.8 144.5 273.2 516.2 1041.8 2028.4
8 200 32.0 35.8 59.1 90.8 141.3 260.9 516.8 1064.5 1991.9
10 250 24.7 35.8 57.9 87.4 132.7 263.9 492.9 1028.6 2003.6
12 300 21.2 34.3 58.9 88.0 131.2 254.9 492.4 1059.6 2000.5
14 350 19.0 32.2 56.6 90.6 130.3 257.2 496.5 1046.2 2008.4
16 400 17.5 33.9 55.3 87.9 130.9 261.4 489.5 866.6
18 450 17.4 33.7 55.3 87.8 130.7 260.1 493.4 1036.0
20 500 17.5 33.5 54.8 86.4 128.0 258.5 491.0 1025.3
24 600 16.8 31.9 57.8 86.8 130.6 256.4 495.5
28 700 16.0 30.7 52.4 84.4 124.3 245.4 473.7
30 750 16.0 30.6 53.3 85.1 124.6 243.7 476.3
32 800 16.1 30.5 52.8 83.9 124.9 245.9 478.5
36 900 15.6 30.3 51.9 83.5 123.4 243.1 472.3
40 1000 15.7 30.8 53.3 84.6 125.9 244.2
4
Single Span Lengths
Pipe
Size
2410 2412 2414 2416 2420 2425 2432 2440 2450
inch mm
m m m m m m m m m
2 50 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.0 3.1
3 80 3.2 3.2 3.2 3.2 3.2 3.3 3.5 3.7 3.9
4 100 3.4 3.4 3.4 3.5 3.6 3.8 4.0 4.2 4.4
6 150 3.9 4.0 4.1 4.3 4.4 4.6 4.9 5.1 5.4
8 200 4.5 4.4 4.7 4.9 5.0 5.3 5.6 5.9 6.2
10 250 4.7 4.9 5.3 5.4 5.6 6.9 6.2 6.6 6.9
12 300 4.9 5.3 5.7 5.9 6.1 6.5 6.8 7.2 7.6
14 350 5.0 5.4 6.0 6.2 6.4 6.8 7.1 7.5 7.9
16 400 5.2 5.9 6.4 6.6 6.9 7.2 7.6 7.9
18 450 5.4 6.2 6.7 7.0 7.2 7.6 8.0 8.5
20 500 5.8 6.5 7.1 7.3 7.6 8.0 8.4 8.9
24 600 6.2 7.0 7.8 8.1 8.3 8.8 9.2 9.8
28 700 6.7 7.6 8.4 8.8 9.1 9.6 10.1
30 750 7.0 7.9 8.7 9.2 9.4 9.9 10.5
32 800 7.2 8.1 9.0 9.4 9.7 10.3 10.8
36 900 7.6 8.6 9.5 10.0 10.3 10.9 11.5
40 1000 8.0 9.1 10.1 10.6 10.9 11.4
Continuous Span Lengths
Pipe
Size
2410 2412 2414 2416 2420 2425 2432 2440 2450
inch mm
m m m m m m m m m
2 50 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.5 4.7
3 80 4.8 4.8 4.8 4.8 4.8 5.0 5.2 5.5 5.8
4 100 5.1 5.1 5.1 5.2 5.4 5.7 5.9 6.3 6.5
6 150 5.8 6.0 6.2 6.4 6.6 6.9 7.3 7.7 8.1
8 200 6.7 6.7 7.0 7.3 7.5 7.9 8.3 8.8 9.2
10 250 7.3 7.6 7.9 8.1 8.4 8.9 9.3 9.8 10.3
12 300 7.9 8.2 8.6 8.9 9.2 9.7 10.2 10.8 11.3
14 350 8.2 8.6 9.0 9.3 9.6 10.1 10.7 11.3 11.8
16 400 8.7 9.2 9.6 9.9 10.3 10.8 11.4 11.9
18 450 9.2 9.7 10.1 10.4 10.8 11.4 11.9 12.6
20 500 9.7 10.2 10.6 11.0 11.3 12.0 12.6 13.3
24 600 10.6 11.1 11.7 12.0 12.4 13.1 13.8 14.6
28 700 11.6 12.2 12.7 13.2 13.6 14.4 15.1
30 750 12.0 12.6 13.2 13.7 14.1 14.9 15.7
32 800 12.4 13.0 13.6 14.1 14.6 15.4 16.2
36 900 13.1 13.8 14.4 15.0 15.4 16.3 17.2
40 1000 13.8 14.6 15.2 15.8 16.3 17.2
Note: Span lengths are at 21°C (70°F).
5
National Oilwell Varco has produced this brochure for general information only,
and it is not intended for design purposes. Although every effort has been made to
maintain the accuracy and reliability of its contents, National Oilwell Varco in no way
assumes responsibility for liability for any loss, damage or injury resulting from the use
of information and data herein. All applications for the material described are at the
user’s risk and are the user’s responsibility.

Phone: +1 210 477 7500 Phone: +55 81 3501 0023

CI2400ENG - June 2014
Bondstrand™ Series 3000 Fiberglass Pipe
for General Industrial Service
Uses and • Boiler feed water • Municipal waste

Applications • Bridge, roof and floor drains • Oilfield gathering, transmission lines
• Brine and brackish water • Power plant, steel mill and industrial plant
• Chemical process piping piping
• Cooling water • Sewer lines and sewer force mains
• Demineralized water • Source and recycle water
• Electroplating • Sump discharge
• Fuel oil piping • Vent lines
• General service piping • Water mains
• Mild chemicals • Water treatment
Performance Working pressure to 450 psig depending on pipe size.

Operating surge pressure to 1.25 times rated operating pressure.
No thrust blocks are required at rated system pressure for most buried piping configurations and most soil
conditions.
Temperatures to 150°F (66°C) maximum.
Full vacuum capabilities when buried and properly backfilled. For above ground use, refer to collapse
pressures listed below under pipe pressure performance.
Recommended burial depth: 3 to 25 feet.
Recommended for water, waste water (pH 1 to 8.5), moderately corrosive liquids and mild chemicals.
Consult corrosion guide or Applications Engineering for recommendations for your particular application.
Individual system components may not have the same ratings as the pipe. Refer to the detailed
product information for the specific components to determine the pressure rating for the system as
a whole.
Composition Pipe
Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior coating.
Pipe Size ASTM Designation

in mm D2310 D2996
2-6 50 - 150 RTRP 11FX RTRP 11FX-5420
8 - 16 200 - 400 RTRP 11FW RTRP 11FW1-3210
Fittings
2 to 6 inch
Compression-molded fiberglass reinforced epoxy elbows and tees
Filament-wound and/or mitered crosses, wyes, laterals and reducers
8 to 16 inch
Filament-wound fiberglass reinforced epoxy elbows Filament-wound and/or mitered crosses, wyes,
and laterals
Contact-molded reducers
Flanges
Flange rings:
Molded or filament-wound fiberglass
Stub ends:
Molded or centrifugally cast fiberglass
Blind flanges
Compression-molded fiberglass or epoxy-coated cast iron or steel.
Adhesive
Two-part epoxy adhesive for field fabrication. (Consult NOV Fiber Glass Systems for specifications.)
Joining Systems 2 to 16 inch

Bell and spigot taper/taper adhesive-bonded joint.
Pipe Lengths Standard 20 and 39 ft. random lengths.
Other lengths available on request.
2
Typical Pipe Dimensions and Weights
Nominal Outside Wall Thickness
Inside Diameter
Pipe Size Diameter(1) Total Structural
in mm in mm in mm in mm in mm
2 50 2.38 60 2.22 56 0.080 2.9 0.069 1.7
3 80 3.50 89 3.33 85 0.085 2.1 0.074 1.9
4 100 4.51 115 4.34 110 0.087 2.2 0.077 1.9
6 150 6.64 169 6.40 163 0.120 3.0 0.114 2.9
8 200 8.60 218 8.30 211 0.150 3.8 0.113 2.9
10 250 10.77 274 10.42 265 0.175 4.4 0.141 3.6
12 300 12.70 323 12.30 312 0.200 5.1 0.170 4.3
14 350 14.44 367 14.01 356 0.215 5.5 0.187 4.8
16 400 16.50 419 16.03 407 0.235 6.0 0.210 5.3
(1)
Typical outside diameters of 2 through 12 inch pipe are within API, ASTM and ANSI fiberglass and steel pipe dimensions.
Nominal Taper
Taper Length Pipe Weight
Pipe Size Angle
in mm deg in mm lb/ft kg/m
2 50 1.75 1.5 38 0.5 0.75
3 80 1.75 1.7 43 0.7 1.05
4 100 1.75 1.9 48 1.0 1.50
6 150 1.75 2.8 71 1.9 2.85
8 200 2.00 2.6 66 3.1 4.60
10 250 2.00 3.1 79 4.5 6.70
12 300 2.00 3.6 91 6.1 9.10
14 350 2.00 4.2 107 7.5 11.15
16 400 2.00 4.7 119 9.4 14.00
Typical Pipe Performance

Nominal Static Pressure Ultimate Ultimate Collapse Pressure(2)
Pipe Size Rating at 150°F Internal Pressure(1) 80°F 27°C 150°F 99°C
in mm psig bar psig bar psig bar psig bar
2 50 450 31 3,200 221 145 10.0 125 8.6
3 80 400 28 2,400 166 50 3.4 45 3.1
4 100 325 22 2,000 138 40 2.8 35 2.4
6 150 300 20 2,000 138 35 2.4 30 2.1
8 200 150 10 900 62 25 1.7 21 1.4
10 250 150 10 900 62 18 1.2 12 0.8
12 300 150 10 900 62 12 0.8 9 0.6
14 350 150 10 900 62 10 0.7 7.5 0.5
16 400 150 10 900 62 10 0.7 7.5 0.5
(1)
Quality Control minimum
(2)
For vacuum service above ground in sizes 10 inches and above consult NOV Fiber Glass Systems.
3
Fittings Pressure Ratings(3)
Nominal
Elbows(1) Tees Flanges(2) Blind Flanges
Pipe Size
2 50 450 31 350 24 450 31 450 31
3 80 400 28 300 21 400 28 400 28
4 100 325 22 225 16 325 22 325 22
6 150 300 21 200 14 300 21 300 21
8 200 150 10 150 10 150 10 150 10
10 250 150 10 150 10 150 10 150 10
12 300 150 10 150 10 150 10 150 10
14 350 150 10 150 10 150 10 150 10
16 400 150 10 150 10 150 10 150 10
Nominal Laterals, Wyes

Adapters Saddles
Pipe Size and Crosses
in mm psig bar psig bar psig bar
2 50 450 30 200 13 300 20
3 80 375 25 200 13 300 20
4 100 300 20 200 13 200 13
6 150 300 20 200 13 150 10
8 200 150 10 150 10 150 10
10 250 –– –– 150 10 100 8
12 300 –– –– 150 10 75 5
14 350 –– –– 150 10 50 3
16 400 –– –– 150 10 50 3
(1)
Ratings shown are for 90° and 45° elbows. Ratings in 8 to 16 inch sizes are also applicable to elbows of other angles.
(2)
ANSI B16.5 CL150 psig bolt hole pattern
(3)
Ratings at 150°F

Pipe Property Units Value ASTM
Btu-in/(h•ft2 • ° F ) 1.7
Thermal conductivity C177
W/m•°C 0.25
Coefficient of thermal expansion (linear)
10-6 in/in/°F 8.5 to 12 D696
(77°F to 210°F)
10-6 cm/cm/°C 15.3 to 21.6 E228
(25°C to 65°C)
Flow coefficient Hazen-Williams 150.0 —

10 ft
-6
50.0
Absolute roughness —
10-6m 15.0
Specific gravity — 1.81 D792
4
Value(1)
Pipe Property(1) Units 2 - 6 in 8 - 16 in ASTM
Tensile strength
Longitudinal 103 psi 35.0 20.0 D2105
MPa 240.0 138.0
Circumferential 103 psi 70.0 40.0 D1599
MPa 480.0 275.0
Tensile modulus
GPa 18.6 10.3
Circumferential 106 psi 4.2 2.3 —
GPa 29.0 15.9
Compressive strength
Longitudinal 103 psi 35.0 20.0 —
MPa 240.0 138.0
Compressive modulus
GPa 18.6 10.3
Long-Term Hydrostatic Design Basis(3)
Static, Hoop Stress 103 psi 18.9 18.9 D2992 Procedure B
95% LCL 20-year Life @150°F/65°C MPa 130.3 130.3
Cyclic, Hoop Stress 103 psi 6.4 — D2992 Procedure A
95% LCL 20-year Life @75°F/24°C MPa 44.1 —
Poisson’s Ratio(2)
νyx — 0.17 0.17 —
νxy — 0.15 0.15 —
(1)
Based on structural wall thickness, at room temperature unless noted.
(2)
The first subscript denotes the direction of applied stress and the second subscript the measured strain contraction.
x denotes longitudinal direction.
y denotes circumferential direction.
(3)
Test fixtures were end type (full end thrust on samples).
Nominal Change in Length Stiffness

Pipe Size Due to Pressure(1) Factor(2)
in mm in/100 ft/100 psi mm/10m/10 bar lb•in3/in2 N•m
2 50 0.271 3.27 45 5.1
3 80 0.379 4.58 75 8.5
4 100 0.482 5.82 60 6.8
6 150 0.477 5.76 275 31.1
8 200 1.085 13.11 500 56.5
10 250 1.088 13.15 750 85.0
12 300 1.069 12.92 1,250 140.0
14 350 1.107 13.38 1,600 180.0
16 400 1.130 13.65 2,000 225.0
(1)
In an unrestrained system due to pressure effects alone.
(2)
At 5% deflection.
5
Support Spacing
(Values are based on a ½ inch (12 mm) deflection at mid span.)(4)
Nominal Single Span(1) Continuous Span(2)
Pipe Size Gases 1.00(3) 1.3(3) Gases 1.00 1.3(3)
in mm ft m ft m ft m ft m ft m ft m
2 50 13.9 4.2 9.9 3.0 9.4 2.9 16.5 5.0 11.8 3.6 11.2 3.4
3 80 17.5 5.3 11.2 3.4 10.6 3.2 20.8 6.3 13.3 4.1 12.6 3.8
4 100 19.5 6.0 12.1 3.7 11.4 3.5 23.2 7.1 14.3 4.4 13.6 4.1
6 150 24.2 7.4 14.4 4.4 13.7 4.2 28.8 8.8 17.2 5.2 16.3 5.0
8 200 23.1 7.0 13.6 4.1 12.8 3.9 27.5 8.4 16.2 4.9 15.2 4.6
10 250 26.1 8.0 15.1 4.6 14.2 4.3 31.0 9.5 17.9 5.5 16.9 5.1
12 300 28.4 8.7 16.2 4.9 15.3 4.7 33.8 10.3 19.3 5.9 18.2 5.5
14 350 30.1 9.3 17.4 5.3 16.4 5.0 36.1 11.0 20.7 6.3 19.5 5.9
16 400 32.5 9.9 18.4 5.6 17.4 5.3 38.7 11.8 21.9 6.7 20.6 6.3
(1)
For fluid temperatures above 77°F (25°C) reduce span lengths 0.1-inch/°F (5 mm/°C)
(2)
Beam fixed at both ends and uniformly distributed loads. Intermediate spans may be calculate by multiplying the single
span length by 1.2.
(3)
Fluid specific gravity.
Bending Radius(1)
Maximum
Minimum Length
Nominal Minimum Deflection
Required
Pipe Size Bending Radius per 39-ft
for 10° Change
Joint
in mm ft m deg ft m
2 50 64 20 35 11 3
3 80 175 53 13 30 9
4 100 277 85 8 48 15
6 150 277 84 8 48 15
8 200 277 84 8 48 15
10 250 395 120 6 69 21
12 300 497 152 4 87 26
14 350 649 198 3 113 35
16 400 846 258 3 148 45
(1) At rated pressure. Sharper bends may create excessive stress concentrations.
Do not bend pipe until adhesive has cured.
6
Guide Specification
Pipe Construction Pipe—The structural wall of fiberglass pipe in 2 through 16 inch nominal pipe sizes shall be con-
structed of continuous glass fibers wound in a matrix of anhydride cured epoxy resin in a dual angle
pattern that takes optimum advantage of the tensile strength of the filaments. Pipe produced by
filament-winding shall have a smooth outer surface with an outside diametral tolerance not exceed-
ing ±1.0%. The pipe shall incorporate an integral liner with a nominal thickness of 0.025 ± 0.005
inches for 2 through 16 inch nominal sizes. The pipe shall be manufactured in accordance with
ASTM Standard D2996 for filament-wound reinforced thermosetting resin pipe (RTRP). When clas-
sified under ASTM Standard D2310, the pipe shall be Type 1, Grade 1, and Class F for 2 through 16
inch nominal pipe sizes.
Pipe shall be provided in standard lengths up to 40 feet, and shall be available in 60 ft. lengths on
special request to minimize the number of field joints for rapid installation.
Pressure rating—Pipe in 2 through 16 inch sizes shall be rated for a minimum internal pressure of
150 psig at 150°F.
Fittings Fittings in 8 through 16 inch nominal sizes shall be filament wound and incorporate a resin-rich liner
Construction of equal or greater thickness than the pipe liner and shall be constructed of the same glass and
resin type for corrosion and abrasion resistance equal to that of the pipe. Fittings in 2 through 6 inch
nominal sizes may be compression molded from glass and resins similar to those used in the pipe.
Sprayed-up fittings shall not be permitted.
Pipe and fittings shall be joined using bell and spigot taper/taper adhesive-bonded joints or me-
chanical screw-on type joints.
Physical and Values for physical and mechanical properties shall be no less than 95% of those shown tabulated
Mechanical above under Typical Physical Properties and Typical Mechanical Properties.
Requirements
Workmanship The pipe and fittings shall be free from all defects, including delamination, indentations, pinholes,
foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree or extent,
detrimentally affect the strength and serviceability of the pipe or fittings. Pigments or dyes may be
used in the resin as long as the product is sufficiently translucent to verify the structural integrity of
the structural wall. The pipe and fittings shall be as uniform as commercially practicable in color,
density and other physical properties.
Testing Quality control testing—Samples of pipe and fittings shall be tested at random based on standard
quality control practices to determine conformance of the materials to the following ASTM guidelines
for testing fiberglass pipe products: ASTM D1599, D2105, D2925, D2992A or D2992B. Test samples
may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs of leak-
age.
Marking Each component shall be marked to show the following:

Manufacturer’s name and address
Nominal pipe size
Hydrostatic test pressure (if so ordered)
Date and shift of manufacture (pipe only)
7

Phone: 55 81 3501 0023
©2013, National Oilwell Varco. All rights reserved.

CI3000 - July 2013
Bondstrand™ Series 3000A Fiberglass Pipe
Uses and • Alcohol solutions • Oilfield piping

Applications • Boiler feed water • Potable water - NSF 61 Listed
• Bridge, roof and floor drains • Power plant, steel mill and industrial plant
• Brine and brackish water piping
• Chemical process piping • Sewer lines and sewer force mains
• Cooling water • Source and recycle water
• Demineralized water • Sump discharge
• Fuel oil piping • Vent lines
• General service piping • Water mains
• Mild chemicals • Water treatment
• Municipal waste
Performance Working pressure to 450 psig depending on pipe size.

conditions.
Temperatures to 210°F (99°C) maximum.
For above ground use, refer to collapse pressures listed below under pipe pressure performance.
Recommended for water, waste water (pH 1 to 12), moderately corrosive liquids and mild chemicals.
Consult corrosion guide or Applications Engineering for recommendations for your particular application.
a whole.
Composition Pipe

in mm D2310 D2996
2-6 50 - 150 RTRP-11FU RTRP-11FU1-6430
8 - 16 200 - 400 RTRP-11FU RTRP-11FU1-3220
Fittings
2 to 6 inch
Compression-molded fiberglass reinforced epoxy elbows and tees
Filament-wound and/or mitered crosses, wyes, laterals and reducers
8 to 16 inch
Filament-wound fiberglass reinforced epoxy elbows. Filament-wound and/or mitered crosses, tees,
wyes, and laterals.
Contact-molded reducers
Flanges
Flange rings:
Molded or filament-wound fiberglass
Stub Ends:
Molded or centrifugally cast fiberglass
Blind Flanges
Compression-molded fiberglass
Two-part epoxy adhesive for field fabrication. (Consult NOV Fiber Glass Systems for specifications.)

Bell and spigot taper/taper.
2
Inside Diameter
Pipe Size Diameter(1) Total Structural
2 50 2.38 60 2.22 56 0.080 2.0 0.069 1.7
3 80 3.50 89 3.33 85 0.085 2.2 0.074 1.9
4 100 4.51 115 4.34 110 0.087 2.2 0.077 1.9
6 150 6.64 169 6.40 162 0.120 3.0 0.114 2.9
8 200 8.60 218 8.30 211 0.150 3.8 0.113 2.9
10 250 10.77 274 10.42 265 0.175 4.4 0.141 3.6
12 300 12.70 323 12.30 312 0.200 5.1 0.170 4.3
14 350 14.44 367 14.01 356 0.215 5.5 0.187 4.8
16 400 16.50 419 16.03 407 0.235 6.0 0.210 5.3
(1)
Nominal Taper
Pipe Size Angle
in mm Degree in mm lb/ft kg/m
2 50 1.75 1.5 38 0.50 0.75
3 80 1.75 1.7 43 0.70 1.05
4 100 1.75 1.9 48 1.00 1.50
6 150 1.75 2.8 71 1.90 2.85
8 200 2.00 2.6 66 3.10 4.60
10 250 2.00 3.1 79 4.50 6.70
12 300 2.00 3.6 91 6.10 9.10
14 350 2.00 4.2 107 7.50 11.15
16 400 2.00 4.7 119 9.40 14.00

Nominal Static Pressure(3) Ultimate Ultimate Collapse Pressure(2)
Pipe Size Rating at 150°F Internal Pressure(1) 80°F 27°C 210°F 99°C
2 50 450 31 2,160 149 165 11.4 151 10.4
3 80 400 28 1,579 109 66 4.6 60 4.2
4 100 325 22 1,258 87 34 2.3 31 2.1
6 150 300 21 1,275 88 35 2.4 32 2.2
8 200 150 10 605 42 16 1.1 14 1.0
10 250 150 10 678 47 16 1.1 14 1.0
12 300 150 10 741 51 17 1.2 15 1.1
14 350 150 10 739 51 15 1.0 14 1.0
16 400 150 10 749 52 14 1.0 13 0.9
(1)
Quality control minimum
(2)
(3)
At 210°F, derate 2”-6” sizes by a factor of 0.73 and 8”-16“ sizes by a factor of 0.63. Linearly interpolate derating factors for
temperatures between 150°F and 210°F.
3
Nominal
Elbows(1) Tees Flanges(2) Blind Flanges
Pipe Size
2 50 450 31 350 24 450 31 450 31
3 80 400 28 300 21 400 28 400 28
4 100 325 22 225 16 325 22 325 22
6 150 300 21 200 14 300 21 300 21
8 200 200 14 150 10 200 14 200 14
10 250 200 14 150 10 200 14 200 14
12 300 200 14 150 10 200 14 200 14
14 350 200 14 150 10 200 14 200 14
16 400 200 14 150 10 200 14 200 14
Nominal Laterals, Wyes

Adapters Saddles
Pipe Size and Crosses
2 50 450 30 200 13 300 20
3 80 375 25 200 13 300 20
4 100 300 20 200 13 200 13
6 150 300 20 200 13 150 10
8 200 150 10 150 10 150 10
10 250 –– –– 150 10 100 8
12 300 –– –– 150 10 75 5
14 350 –– –– 150 10 50 3
16 400 –– –– 150 10 50 3
(1)
Ratings shown are for 90° and 45° elbows in 2 to 16 inch sizes. Ratings in 8 to 16 inch sizes are also applicable to elbows of
other angles.
(2)
ANSI B16.5 Class 150 psig bolt pattern.
(3)
At 210°F, derate 2”-6” sizes by a factor of 0.73 and 8”-16“ sizes by a factor of 0.63. Linearly interpolate derating factors for
temperatures between 150°F and 210°F.

(Biaxial Reinforcement Structure Wall)
Btu-in/(h•ft F ) 2•°
1.7
W/m•°C 0.25
Coefficient of thermal expansion linear
10-6 in/in/°F 10 to 13 D696
(2 -16 inch - 77°F to 210°F) E228
10-6 cm/cm/°C 18 to 24

10-6 ft 50.0
10-6m 15.0
4
Value
Pipe Property(1) Units 2 - 6 in 8 - 16 in ASTM
Tensile Strength
Longitudinal 103 psi 35 20 D2105
MPa 240 138
Circumferential 103 psi 70 40 D1599(4)
MPa 483 276
Tensile Modulus
GPa 21 19
Circumferential 106 psi 4.2 3.6 —
GPa 29 25
Compressive Strength
Longitudinal 103 psi 25 20 —
MPa 169 138
Compressive Modulus
GPa 18 10.3
Static, Hoop Stress 103 psi 14.2 14.2 D2992 Procedure B
Cyclic, Hoop Stress 103 psi 6.9 6.9 D2992 Procedure A
νyx — 0.17 0.17 —
νxy — 0.15 0.15 —
(1)
(2)
The first subscript denotes the direction of applied stress and the second subscript the measured strain contraction
(3)
Test fixtures were free end type (full end thrust on samples)

2 50 0.236 3.27 76 8.5
3 80 0.331 4.58 96 10.9
4 100 0.420 5.82 105 11.9
6 150 0.416 5.76 350 39.5
8 200 0.597 7.21 401 45.3
10 250 0.599 7.24 766 86.5
12 300 0.588 7.11 1,303 147.2
14 350 0.609 7.36 1,722 194.5
16 400 0.622 7.51 2,408 272.1
(1)
(2)
At 5% deflection.
5
Support Spacing
(Values are based on a ½ inch (12 mm) deflection at mid span.)(4)
Pipe Size Gases 1.00(3) 1.3(3) Gases 1.00(3) 1.3(3)
2 50 14.2 4.3 10.1 3.1 9.6 2.9 21.2 6.5 15.1 4.6 14.3 4.4
3 80 17.8 5.4 11.4 3.5 10.8 3.3 26.7 8.1 17.1 5.2 16.1 4.9
4 100 19.9 6.1 12.3 3.7 11.6 3.5 29.8 9.1 18.4 5.6 17.4 5.43
6 150 24.6 7.5 14.6 4.5 13.9 4.2 36.8 11.2 21.9 6.7 20. 6.3
8 200 27.9 8.5 16.4 5.0 15.5 4.7 41.8 12.7 24.6 7.5 23.1 7.0
10 250 31.4 9.6 18.1 5.5 17.1 5.2 46.9 14.3 27.1 8.2 25.5 7.8
12 300 34.0 10.4 19.4 5.9 18.3 5.6 50.9 15.5 29.0 8.8 27.3 8.3
14 350 36.2 11.0 20.7 6.3 19.5 5.9 54.2 16.5 31.0 9.5 29.2 8.9
16 400 38.7 11.8 21.9 6.7 20.6 6.3 57.9 17.6 32.8 10.0 30.9 9.4
(1)
(2)
span length by 1.2.
(3)
Bending Radius(1)
Maximum Minimum Length
Nominal Minimum
Deflection Required
Pipe Size Bending Radius
per 39-ft Joint for 10° Change
in mm ft m deg ft m
2 50 64 20 35 11 3
3 80 175 53 13 30 9
4 100 277 85 8 48 15
6 150 266 81 8 46 14
8 200 498 152 4 87 26
10 250 710 216 3 124 38
12 300 895 273 2 156 48
14 350 1,169 356 2 204 62
16 400 1,523 464 1 266 81
(1)
At rated pressure. Sharper bends may create excessive stress concentrations.
6
Guide Specification
Pipe Construction Pipe—The structural wall of fiberglass pipe in 2 through 16 inch nominal pipe sizes shall be con-
structed of continuous glass fibers wound in a matrix of aromatic amine cured epoxy resin in a
dual angle pattern that takes optimum advantage of the tensile strength of the filaments. Pipe pro-
duced by filament-winding shall have a smooth outer surface with an outside diametric tolerance
not exceeding ±1.0%. The pipe shall incorporate an integral liner with a nominal thickness of 0.005,
to 0.010 inches for 2 through 6-inch nominal sizes, and 0.025, ± 0.005 inches for 8 through 16
inch nominal sizes. The pipe shall be manufactured in accordance with ASTM Standard D2996 for
filament-wound reinforced thermosetting resin pipe (RTRP). When classified under ASTM Standard
D2310, the pipe shall be Type 1, Grade 1, and Class F for 2 through 16 inch nominal pipe sizes.
Pipe shall be provided in standard lengths up to 40 feet, and shall be available in 60 ft lengths on
special request to minimize the number of field joints for rapid installation.
Pressure Rating—Pipe in 2 through 16 inch sizes shall be rated for a minimum internal pressure of
150 psig at 150°F and capable of 210°F service conditions in accordance with the derating factor.
In 2 through 6 inch sizes the pipe shall have a full vacuum capability at 80°F when installed above
ground.
Fittings Fittings in 8 through 16 inch nominal sizes shall be filament wound and incorporate a resin-rich liner
Construction of equal or greater thickness than the pipe liner and shall be constructed of the same glass and
resin type for corrosion and abrasion resistance equal to that of the pipe. Fittings in 2 through 6 inch
nominal sizes may be compression molded from glass and resins similar to those used in the pipe.
Contact molded, sprayed up or hand laid up fittings shall not be permitted.
Pipe and fittings shall be joined using bell and spigot taper/taper joints bonded with epoxy adhesive.
Physical and Measured values for physical and mechanical properties shall be within ±15% of those shown tabulated
Requirements
age.

Nominal pipe size
7
NSF 61

Phone: 55 81 3501 0023

CI3010 - July 2013
Bondstrand™ Series 3200 Fiberglass Pipe Class 200 Fire Protection and
General Industrial Service (For 2 - 6 inch diameters, use Series 3000 pipe and Fittings)
Uses and • Boiler feed water • Oilfield gathering, transmission lines

Applications • Brine and brackish water • Power plant and steel mill piping
• Electroplating • Vent lines
• Fire mains • Water mains
• Industrial plant piping • Water treatment
• Municipal waste
Performance Pipe and fittings are rated at 200 psig.

Operating plus surge pressures to 1.25 times rated operating pressure occurring three times or less per
24-hour period.
Temperatures to 150°F (66°C) maximum. Sub-zero temperatures will not affect the physical properties.
pressures listed below under pipe pressure Typical Pipe Performance.
Recommended for water, waste water (pH 1 to 8.5), and mild chemicals. Consult Chemical Resistance
Guide or contact NOV Fiber Glass Systems for recommendations for your particular application.
product information for the specific components to determine the pressure rating for the system
as a whole.
Composition Pipe

in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FW RTRP 11FW1-3210
Fittings
8 to 16 inch:
Filament-wound fiberglass reinforced epoxy elbows
Mitered tees, crosses, wyes, and laterals
Flanges
Molded or filament-wound fiberglass flange rings
Molded or centrifugally cast fiberglass stub ends
Blind flanges
Adhesive
Two-part epoxy adhesive.
Joining Systems 8 through 16 inch:


Fittings Elbows:
8-16 inch: 90° , 60°, 45°, 30°, 22½°, 11¼°
Tees, F langes, B
lind Flanges
Concentric Reducers, R educer Bushings, Sleeve Couplings
For fittings dimensions, refer to the most recent release of product data sheets.
2
Nominal Outside Inside Wall Thickness
Pipe Size Diameter(1) Diameter Total Structural
8 200 8.60 219 8.30 211 0.150 3.8 0.125 3.2
10 250 10.77 273 10.42 264 0.175 4.4 0.145 3.7
12 300 12.70 324 12.30 312 0.200 5.1 0.175 4.4
14 350 14.44 367 14.01 356 0.215 5.5 0.185 4.7
16 400 16.50 419 16.03 407 0.235 6.0 0.205 5.2
(1)
Nominal Taper Taper Pipe

Pipe Size Angle Length Weight
8 200 2.00 2.6 66 3.1 4.60
10 250 2.00 3.1 79 4.5 6.70
12 300 2.00 3.6 91 6.1 9.10
14 350 2.00 4.2 107 7.5 11.15
16 400 2.00 4.7 119 9.4 14.00

Pipe Size Rating at 150°F Internal Pressure(1) 80°F 27°C 150°F 65.6°C
8 200 200 14 1200 83 25 1.7 21 1.4
10 250 200 14 1200 83 18 1.2 12 0.8
12 300 200 14 1200 83 12 0.8 9 0.6
14 350 200 14 1200 83 10 0.7 7.5 0.5
16 400 200 14 1200 83 10 0.7 7.5 0.5
(1)
Quality control minimum, biaxially loading.
(2)
Fittings Pressure Ratings

Nominal Elbows and Blind
Flanges(2)
Pipe Size Tees(1) Flanges
8 200 200 14 200 14 200 14
10 250 200 14 200 14 200 14
12 300 200 14 200 14 200 14
14 350 200 14 200 14 200 14
16 400 200 14 200 14 200 14
(1)
(2)
ANSI B16.5 150psig bolt pattern
(3)
At 210°F derate the pipe by a factor of 0.63, linearly interpolate derating factors for temperatures between 150°F and 210°F.
3
Btu-in/(h•ft F )2•°
1.7
W/m•°C 0.25
10-6 in/in/°F 12.0 D696
(8 - 16 inch) D228
10-6 cm/cm/°C 21.6

10 ft
-6
50.0
10-6m 15.0

Pipe Property(1) Units Value(1) ASTM
Tensile strength
Longitudinal 103 psi 35.0 D2105
MPa 240.0
Circumferential 103 psi 70.0 D1599(4)
MPa 480.0
Tensile modulus
GPa 18.6
Circumferential 106 psi 4.2 —
GPa 29.0
Longitudinal 103 psi 35.0 —
MPa 240.0
Compressive modulus
GPa 18.6
Static, Hoop Stress 103 psi 18.9 D2992 Procedure B
95% LCL 20-year Life @150°F/65°C MPa 130.3
Cyclic, Hoop Stress 103 psi 6.4 D2992 Procedure A

MPa 44.1
95% LCL 20-year Life @75°F/24°C
νyx — 0.17 —
νxy — 0.15 —
(1)
(2)
x denotes longitudinal direction
y denotes circumferential direction
(3)
Test fixtures were free-end type (full end thrust on samples).

in mm in/100 ft/100 psi mm/30.5m/6.9bar lb•in3/in2 N•m
8 200 0.565 6.82 500 56.5
10 250 0.612 7.39 750 84.7
12 300 0.599 7.24 1,250 141.2
14 350 0.646 7.81 1,600 180.8
16 400 0.668 8.07 2,000 226.0
(1)
(2)
At 5% deflection.
4
Support Spacing
(Values are based on a ½ inch (12 mm) deflection at mid span.)

Pipe Size Gases 1.00(3) 1.25 Gases 1.00 1.25
8 200 26.8 8.2 15.7 4.8 14.8 4.5 40.0 12.2 23.5 7.2 22.0 6.7
10 250 30.2 9.2 17.4 5.3 16.4 5.0 45.2 13.8 26.1 8.0 24.6 7.5
12 300 32.9 10.0 18.8 5.7 17.7 5.4 49.3 15.0 28.1 8.6 26.5 8.1
14 350 35.2 10.7 20.1 6.1 18.9 5.8 52.6 16.0 30.1 9.2 28.3 8.6
16 400 37.7 11.5 21.4 6.5 20.1 6.1 56.4 17.2 31.9 9.7 30.1 9.2
(1)
(2)
span length by 1.2.
(3)
Bending Radius
Maximum
Minimum Length
Required
for 10° Change
Joint
in mm ft m deg ft m
8 200 209 64 11 37 11
10 250 281 86 8 49 15
12 300 343 105 7 60 18
14 350 418 127 5 73 22
16 400 507 155 4 89 27
(1)
At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend
pipe until adhesive has cured.
5
Guide Specification
This specification covers approval, performance, materials and physical properties requirements for
general industrial service piping in 8 through 16 inch nominal pipe sizes at operating temperatures
to 150°F.
Performance Pipe, fittings and other components furnished under this specification shall be rated for service to
Requirements 200 psig at 150°F. All components shall be rated at or above the design pressure of the system.
When classified in accordance with ASTM standards, the pipe shall meet the following cell limits:
Nominal
in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FW RTRP 11FW1-3210
Materials Liner—All filament-wound pipe shall incorporate an integral liner with a nominal thickness of 0.025
±0.005 inches for 8 through 16 inch nominal sizes. The resin system used in the liner shall be a
chemically resistant thermosetting epoxy resin suitable for the intended service.
Structural wall—Pipe shall be filament wound using continuous glass fiber reinforcements with a
resin-compatible finish and a chemically resistant thermosetting epoxy resin. The glass filaments
shall be wound in a dual-angle pattern that takes optimum advantage of the tensile strength of the
filaments. The glass fiber content of the reinforced wall shall not be less than 60% by weight. Pig-
ments or dies may be used in the resin as long as the product remains translucent.
External surface—The pipe shall have a typical 0.005-inch thick resin-rich coating with organic
fibrous reinforcement. This protection must be provided for both above and below-ground pipe
installations. All external surfaces must be resistant to anticipated corrosion imposed by the service
and the environment.
Fittings—Fittings supplied under this specification shall be filament-wound, compression mold-
ed, centrifugally cast, or manufactured from mitered pipe sections. The glass fiber content of the
structural portion of compression-molded and filament-wound fittings shall not be less than 55% by
weight.
Joining Methods Adhesive-Bonded Bell and Spigot—Both tapered bell and tapered spigot shall have matching
taper angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall
be 2° on 8 through 16 inch nominal pipe sizes. The adhesive shall be a twopart epoxy supplied as
a kit with all necessary application materials.
Flanges—Flanges shall be two-piece van Stone type provided with raised grooves on the sealing
surface. Fiberglass-reinforced compression-molded or centrifugallycast stub ends are to be adhe-
sive bonded to the pipe or fitting.
6
Pipe Construction Pipe—Pipe shall be manufactured to steel pipe outside diameters in 8 through 12 inch nominal
pipe sizes and should be based on nominal inside diameters in 14 inch sizes and above. Outside
diameter tolerances shall not exceed ±1.0%. Pipe shall be provided in 40 feet random lengths (34
through 42 ft. unless otherwise specified. Up to 10% shorts may be included in any shipment unless
otherwise agreed upon in writing between purchaser and manufacturer.
Wall thickness—The total wall thickness of pipe furnished to this specification shall not at any point
less than 87.5 percent of the nominal thickness. Nominal wall thickness shall have dimensions as
given in the manufacturer’s published literature.
Fittings and flanges—Fittings and flanges shall have dimensions as given in the manufacturer’s
published literature. Flanges shall be drilled to match ANSI B16.5, Class 150 unless specified other-
wise in the purchase order.
Requirements
quality control practices to determine conformance of the materials to the following tests: weight, ta-
per angle, short-term rupture strength, cyclic pressure performance, ring crush strength and degree
of cure. Each item shall be visually inspected for workmanship.
Proof testing—All components shall be hydrostatically tested by the manufacturer to 1.5 times the
pressure rating for signs of leakage or porosity.

Nominal pipe size
Pressure class
7

Phone: +1 210 477 7500 Phone: +55 81 3501 0023

CI3200 - July 2013
(General Industrial Service)
(For sizes 2 through 6 inch, use Series 3000A pipe and fittings products)
Uses and • Boiler feed water • Potable Water - NSF 61 Listed

• Industrial plant piping • Water mains
• Municipal waste • Water treatment
• Oilfield piping

24-hour period.
No thrust blocks are required at rated system pressure for most buried piping configurations and most
soil conditions. For above ground use, consult NOV Fiber Glass Systems.
Water in pipe must not be allowed to freeze.
Vacuum to -14.7 psig when buried and properly backfilled. For above ground use, refer to collapse
pressures listed below under pipe pressure Typical Pipe Performance.
Recommended for water, waste water (pH 1 to 12), and mild chemicals. Consult Bondstrand Corrosion
Guide or contact NOV Fiber Glass Systems for recommendations for your particular application.
as a whole.
Composition Pipe
Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior
coating.

in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FU RTRP 11FU1-6430
Fittings
8 to 16 inch:
Filament-wound fiberglass reinforced epoxy elbows
Flanges
Flange rings - Filament-wound fiberglass
Stub ends - Centrifugally cast fiberglass
Blind flanges
Reference CI3050 for fittings dimensions
Adhesive
NOV Fiber Glass Systems two-part epoxy adhesive for field fabrication.
Joining Systems 8 to 16-inch:

Pipe Lengths Standard 20 and 39 foot random lengths.

2
Pipe Size Diameter(1) Diameter Total Structural
8 200 8.60 219 8.30 211 0.150 3.8 0.125 3.2
10 250 10.77 273 10.42 264 0.175 4.4 0.145 3.7
12 300 12.70 324 12.30 312 0.200 5.1 0.175 4.4
14 350 14.44 367 14.01 356 0.215 5.5 0.185 4.7
16 400 16.50 419 16.03 407 0.235 6.0 0.205 5.2
(1)
Nominal Taper Taper

Pipe Size Angle Length Pipe Weight
8 200 2.00 2.6 66 3.10 4.60
10 250 2.00 3.1 79 4.50 6.70
12 300 2.00 3.6 91 6.10 9.10
14 350 2.00 4.2 107 7.50 11.15
16 400 2.00 4.7 119 9.40 14.00

Pipe Size Rating at 150°F(3) Internal Pressure(1) 80°F 27°C 210°F 99°C
8 200 200 14 1074 74 21 1.5 18 1.2
10 250 200 14 994 69 17 1.2 14 1.0
12 300 200 14 1017 70 18 1.2 15 1.1
14 350 200 14 945 65 15 1.0 12 0.8
16 400 200 14 916 63 13 0.9 11 0.8
(1)
Quality control minimum, biaxial loading
(2)
For vacuum service above ground consult NOV Fiber Glass Systems.
(3)
Fittings Pressure Ratings(3))

Nominal Elbows and Blind
Flanges(2)
Pipe Size Tees(1) Flanges
8 200 200 14 200 14 200 14
10 250 200 14 200 14 200 14
12 300 200 14 200 14 200 14
14 350 200 14 200 14 200 14
16 400 200 14 200 14 200 14
(1)
(2)
ANSI B16.5 150 psig bolt pattern
(3)
3
Btu-in/(h•ft2 • ° F ) 1.7
W/m•°C 0.25
10-6 in/in/°F 10 to 13 D696
(8 - 16 inch)
10-6 cm/cm/°C 18 to 24 E228

10 ft
-6
50.0
10-6m 15.0

Pipe Property(1) Units Value ASTM
Tensile strength
Longitudinal 103 psi 35 D2105
MPa 240
Circumferential 103 psi 70 D1599(4)
MPa 483
Tensile modulus
GPa 21
GPa 29
Longitudinal 103 psi 25 —
MPa 169
Compressive modulus
GPa 18


νyx — 0.17 —
νxy — 0.15 —
(1)
Based on structural wall thickness.
(2)
(3)
Test fixtures were free end type (full end thrust on samples)
4
8 200 0.565 6.8 582 65.7
10 250 0.612 7.4 908 102.6
12 300 0.599 7.2 1,596 180.3
14 350 0.646 7.8 1,886 213.0
16 400 0.668 8.1 2,566 289.9
(1)
(2)
At 5% deflection.
Support Spacing
(Values are based on a ½-inch (12 mm) deflection at mid span.)
8 200 27.9 8.5 16.4 5.0 15.5 4.7 41.8 12.7 24.6 7.5 23.1 7.0
10 250 31.4 9.8 18.1 5.5 17.1 5.2 46.9 14.3 27.1 8.2 25.5 7.8
12 300 34.0 10.4 19.4 5.9 18.3 5.6 50.9 15.5 29.0 8.8 27.3 8.3
14 350 36.2 11.0 20.7 6.3 19.5 5.9 54.2 16.5 31.0 9.5 29.2 8.9
16 400 38.7 11.8 21.9 6.7 20.6 6.3 57.9 17.6 32.8 10.0 30.9 9.4
(1)
(2)
Beam fixed at both ends and uniformly distributed loads. Intermediate spans may be calculate
by multiplying the single span length by 1.2.
(3)
Bending Radius
Maximum
Minimum Length
Required
for 10° Change
Joint
in mm ft m deg ft m
8 200 209 64 11 37 11
10 250 281 86 8 49 15
12 300 343 105 7 60 18
14 350 418 127 5 73 22
16 400 507 155 4 89 27
(1)
5
Guide Specification
This specification covers approval, performance, materials and physical properties requirements
for general industrial service piping in 8 through 16 inch nominal pipe sizes at operating tempera-
tures to 210°F.
Performance Pipe, fittings and other components furnished under this specification shall be rated for ser-
Requirements vice to 200 psig at 150°F and capable of 210°F service conditions in accordance with the de-
rating factor. All components shall be rated at or above the design pressure of the system.
Nominal
in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FU RTRP 11FU-6430
±0.005 inches for 8 through 16 inch nominal sizes. The resin system used in the liner shall be a
chemically resistant thermosetting epoxy resin suitable for the intended service.
Structural Wall—Pipe shall be filament wound using continuous glass fiber reinforcements with a
External Surface—The pipe shall have a typical 0.005 inch thick resin-rich coating with organic
weight.
Joining Methods Adhesive-Bonded Bell and Spigot—Both tapered bell and tapered spigot shall have matching
taper angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall
be 2° on 8 through 16 inch nominal pipe sizes. The adhesive shall be a two-part epoxy supplied as
Flanges—Flanges shall be two-piece Van Stone type provided with raised grooves on the sealing
surface. Fiberglass-reinforced, compression-molded or centrifugallycast stub ends are to be adhe-
Adapters or Crossovers—The following adapters or crossovers shall be available on request:
Grooved end (8 inch nominal pipe sizes)
Cast iron pipe end (8 through 16 inch nominal pipe sizes)
6
Pipe Construction Pipe—Pipe shall be manufactured to steel pipe outside diameters in 8 through 12 inch nominal pipe
sizes and should be based on nominal inside diameters in 14 inch sizes and above. Outside diam-
eter tolerances shall not exceed ±1.0%. Pipe shall be provided in 40 feet random lengths (34 through
42 ft) unless otherwise specified. Up to 10 percent shorts may be included in any shipment unless
otherwise agreed upon in writing between purchaser and manufacturer.
Wall Thickness—The total wall thickness of pipe furnished to this specification shall not at any point
be greater than 120 percent nor less than 87.5 percent of the nominal thickness. Nominal wall thick-
ness shall have dimensions as given in the manufacturer’s published literature.
Fittings and Flanges—Fittings and flanges shall have dimensions as given in the manufacturer’s
published literature. Flanges shall be drilled to match ANSI 816.5, Class 150 unless specified other-
Physical and Values for physical and mechanical properties shall be within 15% of those shown tabulated above under
Mechanical Typical Physical Properties and Typical Mechanical Properties.
Requirements
Testing Quality Control Testing—Samples of pipe and fittings shall be tested at random based on standard
quality control practices to determine conformance of the materials to the following tests: weight,
taper angle, short-term rupture strength, cyclic pressure performance, ring crush strength, Barcol
hardness and degree of cure. Each item shall be visually inspected for workmanship.
Proof Testing—All components may be required to be hydrostatically tested by the manufacturer to
1.5 times the pressure rating for signs of leakage or porosity.

Nominal pipe size
Pressure class
UL Listing Mark (if so ordered)
ULC Listing Mark (if so ordered)
7
NSF 61

Phone: 55 81 3501 0023

CI3210 - July 2013
Bondstrand Series 3300 Fiberglass Pipe
(For sizes 2 through 6 inch, use Series 3000 pipe and fittings products)
Uses and • Boiler feed water • Municipal waste

• General service Class 300 piping • Water mains
• Industrial plant piping • Water treatment

24-hour period.
conditions. For above ground use, consult NOV Fiber Glass Systems.
Full vacuum capability when buried and properly backfilled. For above ground use, refer to collapse
pressures listed below under Typical Pipe Performance.
Recommended for water, waste water (pH 1 to 8.5), and mild chemicals. Consult Corrosion Guide or
Applications Engineering for recommendations for your particular application.
a whole.
Composition Pipe
Nominal Pipe Size ASTM Designation

in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FW RTRP 11FW1-3210
Fittings
8 to 16 inch: Filament-wound fiberglass reinforced epoxy elbows
Flanges
Filament-wound fiberglass flange rings
Filament wound fiberglass stub ends
Blind flanges
Adhesive
Two-part epoxy adhesive
Joining Systems
8 to 16 inch

Fittings Elbows:
8 - 16 inch 90° 60° 45° 30° 221⁄2° 111⁄4°
Tees Flanges Blind flanges
Concentric reducers Reducer bushings Sleeve couplings
For fittings dimensions, refer to the most recent release of product data sheets.
2
Pipe Size Diameter Inside Diameter Total Structural
8 200 8.64 219 8.30 211 0.170 4.3 0.140 3.6
10 250 10.85 273 10.42 264 0.215 5.5 0.185 4.7
12 300 12.78 324 12.30 312 0.240 6.1 0.210 5.3
14 350 14.53 367 14.00 356 0.265 6.7 0.235 6.0
16 400 16.65 419 16.03 407 0.310 7.9 0.282 7.2
Nominal Taper
Pipe Size Angle
8 200 2.00 2.6 66 3.1 4.60
10 250 2.00 3.1 79 4.5 6.70
12 300 2.00 3.6 91 6.1 9.10
14 350 2.00 5.4 137 8.8 13.00
16 400 2.00 6.1 155 11.4 16.90

Nominal Static Pressure Ultimate Ultimate Collapse Pressure
Pipe Size Rating at 150°F Internal Pressure(1) 80°F 27°C 150°F 65.6°C
8 200 300 20.7 1,800 124 29 2.0 19 1.3
10 250 300 20.7 1,800 124 33 2.3 22 1.5
12 300 300 20.7 1,800 124 30 2.1 20 1.4
14 350 300 20.7 1,800 124 28 2.0 19 1.3
16 400 300 20.7 1,800 124 33 2.3 21 1.5
(1)
Quality control minimum, biaxially loaded.
3
Btu-in/(h•ft F )
2•°
1.7
W/m•°C 0.25
10-6 in/in/°F 12.0 D696
8 - 16 inch
10-6 cm/cm/°C 21.6 E228
10 ft
-6
50.0
10-6m 15.0

Tensile strength
MPa 240
MPa 483
Tensile modulus
GPa 18.5
GPa 29.0
MPa 240
Compressive modulus
GPa 18.5
νyx — 0.17 —
νxy — 0.15 —
(1)
Based on structural wall thickness.
(2)
(3)
Test fixtures were free-end type (full end thrust).

in mm in/100 ft/100 psi mm/30.5 m/6.9 bar lb•in3/in2 N•m
8 200 0.503 6.07 500 56.5
10 250 0.478 6.77 750 84.7
12 300 0.498 6.01 1,250 141.2
14 350 0.507 6.12 1,600 180.8
16 400 0.483 5.84 2,000 226.0
(1)
(2)
At 5% deflection.
4
Support Spacing

Pipe Size Gases 1.00
(3)
1.25 Gases 1.00 1.25
8 200 27.8 8.5 16.4 5.0 15.4 4.7 41.6 12.7 24.5 7.5 23.0 7.0
10 250 32.1 9.8 18.6 5.7 17.5 5.3 48.1 14.7 27.8 8.5 26.2 8.0
12 300 34.8 10.6 19.8 6.0 18.7 5.7 52.0 15.8 29.6 9.0 27.9 8.5
14 350 35.9 10.9 21.3 6.5 20.1 6.1 53.7 16.4 31.8 9.7 30.0 9.1
16 400 38.9 11.9 23.0 7.0 21.7 6.6 58.2 17.7 34.4 10.5 32.4 9.9
(1)
(2)
span length by 1.2.
(3)
Bending Radius
Maximum
Minimum Length
Required
for 10° Change
Joint
in mm ft m deg ft m
8 200 293 89 8 51 16
10 250 364 111 6 63 19
12 300 472 144 5 82 25
14 350 570 174 4 100 30
16 400 626 191 4 109 33
(1)
5
Guide Specification
This specification covers performance, materials and physical properties requirements for general
industrial service piping in 8 through 16 inch nominal pipe sizes at operating temperatures to 150°F.
Performance Pipe, fittings and other components furnished under this specification shall be rated for service to
Requirements 300 psig at 150°F. All components shall be rated at or above the design pressure of the system.
Nominal
ASTM Designation
Pipe Size
in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FW RTRP 11FW1-3210
± 0.005. The resin system used in the liner shall be a chemically resistant thermosetting epoxy resin
suitable for the intended service.
weight.
Joining Methods Adhesive-bonded bell and spigot—Both tapered bell and tapered spigot shall have matching ta-
per angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall
be 2° on 8 through 16 inch nominal pipe sizes. The adhesive shall be a twopart epoxy supplied as
Flanges—Flanges shall be two-piece van Stone type provided with raised grooves on the sealing
6
Pipe Construction Pipe—Outside diameter tolerances shall not exceed ±1.0%. Pipe shall be provided in 40-ft random
lengths (34 through 42 ft) unless otherwise specified. Up to 10 percent shorts may be included in
any shipment unless otherwise agreed upon in writing between purchaser and manufacturer.
Fittings and flanges—Fittings and flanges shall have dimensions as given in the manufacturer’s
Requirements
age.

Nominal pipe size
7

Phone: 55 81 3501 0023

CI3300 - July 2013
(For sizes 2 through 6 inch, use Series 3000A pipe and fittings products.)
Uses and • Boiler feed water • Oilfield piping

• Industrial plant piping • Water mains
• Municipal waste • Water treatment

24-hour period.
conditions. For above ground use, consult NOV Fiber Glass Systems.
pressures listed below under Typical Pipe Performance.
Recommended for water, waste water (pH 1 to 12), moderately corrosive liquids and mild chemicals.
Consult Corrosion Guide or Applications Engineering for recommendations for your particular application.
a whole.
Composition Pipe
Nominal Pipe Size ASTM Designation

in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FU RTRP 11FU1-6430
Fittings
8 to 16 inch:
Filament-wound fiberglass reinforced epoxy elbows.
Filament wound and/or mitered tees
Flanges
Filament-wound fiberglass flange rings
Filament wound fiberglass stub ends
Blind flanges
Adhesive NOV Fiber Glass Systems’ two-part epoxy adhesive for field fabrication.

Pipe Lengths Standard 39 foot random lengths.

2
Pipe Size Diameter Diameter Total Structural
8 200 8.65 220 8.30 211 0.170 4.3 0.140 3.6
10 250 10.85 276 10.41 264 0.215 5.5 0.185 4.7
12 300 12.80 323 12.30 312 0.240 6.1 0.210 5.3
14 350 14.55 370 14.01 356 0.270 6.8 0.240 6.1
16 400 16.63 422 16.01 407 0.310 7.9 0.282 7.2
Nominal Taper
Pipe Size Angle
8 200 2.00 2.6 66 3.1 4.60
10 250 2.00 3.1 79 4.5 6.70
12 300 2.00 3.6 91 6.1 9.10
14 350 2.00 4.2 107 8.8 11.15
16 400 2.00 4.7 119 11.4 14.00

Nominal Static Pressure Ultimate Ultimate Collapse Pressure
Pipe Size Rating at 150°F(1) Internal Pressure(2) 80°F 27°C 210°F 99°C
8 200 300 20.7 1,200 82.8 29 2.02 25 1.7
10 250 300 20.7 1,264 87.1 34 2.37 29 2.0
12 300 300 20.7 1,215 83.8 31 2.10 26 1.8
14 350 300 20.7 1,221 84.2 31 2.14 26 1.8
16 400 300 20.7 1,256 86.6 34 2.32 28 2.0
(1)
At 210°F, derate pipe by a factor of 0.73, linearly interpolate derating factors for temperatures between 150°F and 210°F.
(2)
Quality control minimum biaxial loading.

Nominal
Elbows and Tees(1) Flanges(2) Blind Flanges
Pipe Size
8 200 300 21 300 21 300 21
10 250 300 21 300 21 300 21
12 300 300 21 300 21 300 21
14 350 300 21 300 21 300 21
16 400 300 21 300 21 300 21
(1)
Ratings shown are 90° and 45° elbows. Ratings in 8 through 16 inch sizes are also applicable to elbows of other angles.
(2)
ANSI B16.5, 150 psig bolt pattern.
(3)
At 210°F, derate by a factor of 0.73, linearly interpolate derating factors for temperatures between 150°F and 210°F.
3
Btu-in/(h•ft F ) 2•°
1.7
W/m•°C 0.25
77°F to 210°F 10-6 in/in/°F 10 To 13 D696
25°C to 98.9°C 10-6 cm/cm/°C 18 to 24 E228
Flow coefficient Hazen-Williams 150 —

10 ft
-6
50
10-6m 15

Tensile strength
MPa 240
MPa 483
Tensile modulus
GPa 21
GPa 29
MPa 169
Compressive modulus
GPa 18
νyx — 0.17 —
νxy — 0.15 —
(1)
Based on structural wall thickness at room temperature unless noted.
(2)
(3)
Test fixtures were free-end type (full end thrust on samples).
4
8 200 0.503 6.1 817 92.3
10 250 0.477 5.8 1,886 213.0
12 300 0.498 6.0 2,758 311.6
14 350 0.496 6.0 4,117 465.2
16 400 0.483 5.8 6,679 754.6
(1)
(2)
At 5% deflection.
Support Spacing
8 200 29.0 8.8 17.1 5.2 16.0 4.9 43.4 13.2 25.5 7.8 24.0 7.3
10 250 33.2 10.1 19.2 5.8 18.1 5.5 49.6 15.1 28.6 8.7 27.0 8.2
12 300 36.1 11.0 20.6 6.3 19.4 5.9 53.9 16.4 30.8 9.4 29.0 8.8
14 350 37.0 11.3 21.9 6.7 20.6 6.3 55.3 16.8 32.8 10.0 30.9 9.4
16 400 39.6 12.1 23.5 7.1 22.1 6.7 59.3 18.1 35.1 10.7 33.0 10.1
(1)
For fluid temperatures above 77°F (25°C), the span lengths decrease by (0.1 in/°F / 5mm/°C).
(2)
Beam fixed at both ends and uniformly distributed loads. Intermediate spans may be calculated by multiplying the single
span length by 1.2.
(3)
Bending Radius
Maximum
Minimum Minimum Length
Nominal Deflection
Bending Radius Required
Pipe Size per 39-ft
(1)
for 10° Change
Joint
in mm ft m deg ft m
8 200 309 94 7 54 16
10 250 423 129 5 74 23
12 300 488 149 4 85 26
14 350 631 192 3 110 34
16 400 764 233 3 133 41
(1)
At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend
pipe until adhesive has cured.
5
Guide Specification
This specification covers approval, performance, materials and physical properties requirements
for fire protection piping and general industrial service piping in 8 through 16 inch nominal pipe
sizes at operating temperatures to 210°F .
Performance Pipe, fittings and other components furnished under this specification shall be rated for ser-
Requirements vice to 300 psig at 150°F and capable of 210°F service conditions in accordance with the pres-
sure derating factor. All components shall be rated at or above the design pressure of the system.
Nominal
ASTM Designation
Pipe Size
in mm D2310 D2996
8 - 16 200 - 400 RTRP 11FU RTRP 11FU1-6430
±0.005. The resin system used in the liner shall be a chemically resistant thermosetting epoxy resin
suitable for the intended service.
weight.
Joining Methods Adhesive Bonded Bell and Spigot—Both tapered bell and tapered spigot shall have matching ta-
per angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall be
2°. The adhesive shall be a twopart epoxy supplied as a kit with all necessary application materials.
Flanges—Flanges shall be two-piece Van Stone type provided with raised grooves on the sealing
6
Pipe Construction Pipe—Outside diameter tolerances shall not exceed ±1.0%. Pipe shall be provided in 40 feet ran-
dom lengths (34 through 42 ft) unless otherwise specified. Up to 10 percent shorts may be included
in any shipment unless otherwise agreed upon in writing between purchaser and manufacturer.
Fittings and Flanges—Fittings and flanges shall have dimensions as given in the manufacturer’s
Physical and Values for physical and mechanical properties shall be no less than ±15% of those shown tabu-
Mechanical lated above under Typical Physical Properties and Typical Mechanical Properties.
Requirements
detrimentally affect the strength and serviceability of the pipe or fittings. The pipe and fittings shall
be as uniform as commercially practicable in color, density and other physical properties.
Testing Quality Control Testing—Samples of pipe and fittings shall be tested at random based on standard
quality control practices to determine conformance of the materials to the following tests: weight,
taper angle, short-term rupture strength, cyclic pressure performance, ring crush strength, Barcol
hardness and degree of cure. Each item shall be visually inspected for workmanship.
Components may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating
for signs of leakage or porosity at a frequency agreed upon between the manufacturer and the
purchaser.

Nominal pipe size
7

Phone: 55 81 3501 0023

CI3310 - July 2013
Bondstrand™ 4000 Product Data
(Corrosive Industrial Service)
• Acid drains
Uses and • Chemical process piping
Applications • Corrosive slurries
• Food processing
• Geothermal
• Nonoxidizing chemicals and acids
Listings Meets USFDA requirements for food processing piping under Federal Regulations
21CFR175.105 and 21CFR177.2280 when bonded using Bondstrand PSX™•34
adhesive.
Performance Working pressure from 150 to 300 psig (1.0 to 2.0 MPa) depending on pipe size.
Operating temperatures to 250°F (120°C), depending on fluid. Subzero
temperatures will not adversely affect mechanical properties.
Excellent corrosion resistance over a wide temperature range. See most recent
release of Bondstrand Corrosion Guide for specific applications.
Does not require thrust blocks at ambient temperatures when properly installed in
most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss
for greater discharge and reduced pumping costs.
Individual system components may not have the same ratings as the pipe.
Refer to the detailed product information for the specific components to
determine the pressure rating for the system as a whole.
Composition Pipe
Filament-wound fiberglass reinforced epoxy pipe with nominal 0.050-inch (1.3 mm)
resin-rich reinforced liner.
Nominal
ASTM Designation
Pipe Size
in mm D2996
2-3 20-75 RTRP 11FE-2111
4-6 100-150 RTRP 11FE-2112
8-16 200-400 RTRP 11FE-2113
Joining Systems Quick-Lock® straight/taper adhesive-bonded joint. Integral pipe stop in socket
featured for predictable, precise laying length.
Furnished with reinforced liner using same materials as pipe.
Tees 90° and 45° elbows
Crosses Nipples and couplings
45° laterals Tapered body reducers
Bondstrand Series 4000 Saddles (no liner) Threaded adapters (2 to 6 inch)
filament-wound fittings, pipe Victaulic adapters (2 to 6 inch)
and adhesive provide a
continuous liner throughout
the piping system.
Molded fittings (General Service only)
Tees 90° and 45° elbows
Reducing flanges Reducer bushings
Endcaps Plugs
Flanges
2 to 16-inch flanges match ANSI B16.5 bolt hole pattern for Cl 150 lb flanges.
Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 Cl 300, etc.
available on special request.
Flanged fittings
2 to 12-inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5 bolt
hole pattern and laying length dimensions. ANSI 90° elbows must be specified as
being either ‘long’ or ‘short’ when ordering.
Bondstrand type PSX™•34 two-part epoxy adhesive for field fabrication.
Pipe Lengths Nominal

Random Length
Pipe Size
in mm ft m
2-6 50-150 20 or 30 6 or 9
8 200 20 or 30 6 or 9
10-16 250-400 20, 30 or 40 6, 9 or 12
2
Typical Pipe Nominal Pipe Nominal Wall Average(2) Pipe
Dimensions and Pipe Size I.D. Thickness(1) Sectional Area Weight
Weights in mm in mm in mm in mm lb/ft kg/m
2 50 2.10 53 .15 3.9 0.52 335 0.8 1.2
3 80 3.21 82 .16 4.0 0.81 525 1.1 1.7
4 100 4.14 105 .20 5.4 1.38 890 1.9 2.8
6 150 6.19 157 .20 5.4 2.63 1700 2.8 4.2
8 200 8.22 209 .23 5.7 5.83 3760 4.1 6.1
10 250 10.35 263 .23 5.7 7.31 4720 5.1 7.7
12 300 12.35 314 .23 5.7 8.69 5610 6.1 9.1
14 350 13.56 344 .25 6.4 10.40 6710 7.4 11.0
16 400 15.50 394 .29 7.3 13.40 8650 9.6 14.0
1) The minimum wall thickness shall not be less than 87.5% of nominal wall thickness in
accordance with ASTM D2996.
2) Use these values for calculating longitudinal thrust.
Pressure Nominal Internal Ultimate Collapse

Ratings Pipe Size Pressure Rating(1) Pressure(2)
in mm psig MPa psig MPa
2 50 450 3.10 212 1.46
3 80 320 2.21 68 0.47
4 100 350 2.41 82 0.56
6 150 249 1.72 74 0.17
8 200 220 1.52 16 0.11
10 250 175 1.21 8 0.06
12 300 150 1.03 5 0.03
14 350 150 1.03 5 0.03
16 400 150 1.03 6 0.04
1) At 200°F (93°C) using Bondstrand type PSX™•34 adhesive. For sustained service above 200°F, reduce
rating linearly from tabulated 200°F values to 50% of those values at 250°F (121°C). Above 250°F, reduce
ratings linearly to 0 at 300°F (149°C).
2) At 70°F (21°C). Reduce linearly to 90% at 150°F (66°C), 80% at 200°F and 65% at 230°F (110°C).
3
Fittings Pressure Nominal Filament-Wound Molded Tapered Body
Ratings Pipe Size Elbows & Tees Elbows & Tees Reducers & Flanges
2 50 375 2.59 300 2.07 450 3.10
3 80 325 2.24 225 1.55 350 2.41
4 100 300 2.07 175 1.21 350 2.41
6 150 225 1.55 150 1.03 250 1.72
8 200 225 1.55 - - 225 1.55
10 250 200 1.38 - - 175 1.21
12 300 175 1.21 - - 150 1.03
14 350 150 1.03 - - 150 1.03
16 400 150 1.03 - - 150 1.03
Nominal Blind Flanges

Laterals Crosses
Pipe Size & Saddles
2 50 275 1.90 150 1.03 150 1.03
3 80 250 1.72 150 1.03 150 1.03
4 100 200 1.38 150 1.03 150 1.03
6 150 150 1.03 100 0.69 150 1.03
8 200 150 1.03 100 0.69 150 1.03
10 250 150 1.03 100 0.69 150 1.03
12 300 150 1.03 100 0.69 150 1.03
14 350 150 1.03 - - 150 1.03
16 400 150 1.03 - - 150 1.03
1) All pressure ratings valid from room temperature to 225°F (107°C) using FGS epoxy adhesives. For service
above 225°F, reduce the ratings shown linearly by 50% from 225°F to 250°F (121°C).
Typical Physical Typical Physical Properties

Properties Value
Pipe Property Units ASTM
2 ”-16”
Btu-in/(h•ft2 • ° F ) 2.23
W/m•°C 0.33
Coefficient of thermal
expansion (linear)
(2 -16 inch) 10-6 in/in/°F 10.00 D696
77°F to 150°F 10-6 cm/cm/°C 18.00
(25°C to 65°C)
10 ft
-6
17.40
10-6 m 5.30
Density lb/in 3
0.07
4
Typical Typical Mechanical Properties
Mechanical Value
Properties Pipe Property(1) Units 2” - 16” ASTM
Tensile strength
MPa 138.0
Circumferential 103 psi 40.0 D1599
MPa 275.0
Tensile modulus
GPa 10.3
GPa 15.9
MPa 138.0
Compressive modulus
GPa 10.3
Long-term hydrostatic(3)
Design basis
Static, Hoop Stress 103 psi 18.9 D2992(B)
LCL 20 Year Life @150°F (65°C) MPa 130.3
Cyclic, Hoop Stress 103 psi — D2992(A)
LCL 20 Year Life @150°F (65°C) MPa —
νyx — 0.19 —
νxy — 0.11 —
(1)
(2)
The first subscript denotes the direction of applied stress
and the second that of measured contraction
(3)

Pipe Size Factor(1) Stiffness(1) of Inertia(2)
in mm lb•in N•m psi MPa in4 106 mm4
2 50 371 42 1677 11.6 0.49 0.20
3 80 371 42 602 3.5 1.68 0.69
4 100 894 101 676 4.6 4.84 2.01
6 150 894 101 176 1.2 15.9 6.61
8 200 1288 146.0 114 0.78 40.10 16.70
10 250 1288 146.0 68 0.40 78.60 32.70
12 300 1288 146.0 35 0.24 132.00 55.00
14 350 1759 199.0 36 0.25 194.00 80.90
16 400 2761 312.0 38 0.26 338.00 141.00
1) Per ASTM D2412.

2) Use these values to calculate permissible spans.
5
Bending Radius Maximum Turning
Nominal Bending Radius(1)
Allowable Angle
Pipe Size (R)
Deflection, H* (a)
in mm ft m ft m deg
2 50 83 25 14.1 4.5 69
3 80 123 37 10.1 3.1 47
4 100 158 48 7.9 2.4 36
a 6 150 233 71 5.4 1.6 25
H 8 200 304 93.0 4.1 1.3 19
10 250 379 116.0 3.3 1.0 15
cL S 12 300 450 137.0 2.8 0.85 13
14 350 494 151.0 2.5 0.76 12
a 16 400 564 172.0 2.2 0.67 10
R
* For 100-ft (30m) Bending Length.
1) Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessive
stress concentrations.
Buried Installations Thrust blocks: most properly bedded installations do not require thrust blocks at
ambient operating temperatures. Consult FGS for information regarding blocking
of buried pipelines for your specific application.
Live loads: when properly bedded in compacted sand in stable soils and provided
with at least 3 ft (1 m) of cover, Bondstrand 4000 will carry H20 wheel loadings of at
least 16,000 lb (7250 kg) per axle.
6
Span Lengths Recommended maximum support spacings for Bondstrand Series 4000 pipe at
various operating temperatures. Values based on 0.5-inch (12 mm) deflection at
midspan for fluid specific gravity = 1.0.
Nominal Continuous Spans Single Spans

Pipe Size ft ft
in mm 100°F 150°F 200°F 250°F 100°F 150°F 200°F 250°F
2 50 13.6 12.9 12.0 10.8 9.1 8.6 8.0 7.2
3 80 15.6 14.7 13.7 12.4 10.4 9.8 9.1 8.3
4 100 17.9 17.0 15.8 14.3 12.0 11.3 10.5 9.5
6 150 20.0 18.9 17.6 15.9 13.4 12.6 11.8 10.6
8 200 22.3 21.1 19.6 17.7 14.8 14.0 13.1 11.8
10 250 23.6 22.3 20.8 18.8 15.7 14.9 13.8 12.5
12 300 24.7 23.4 21.8 19.7 16.5 15.6 14.4 13.1
14 350 26.0 24.6 22.9 20.7 17.3 16.4 15.3 13.8
16 400 28.0 26.5 24.6 22.2 18.6 12.6 16.4 14.8
1) Span recommendations include no provision for weights (fittings,valves, flanges, etc.) or thrusts (branches, turns, etc.).
2) Span recommendations are calculated for a maximum long-term deflection of 1/2 inch to ensure good appearance and
adequate drainage.
3) Continuous spans are defined as interior (not end) spans that are uniform in length and free from structural rotation at
the supports. Single spans are supported only at the ends and are hinged or free to rotate at the supports.
Field Testing Bondstrand 4000 piping systems are designed for hydrostatic testing at 150% of
rated operating pressure. Pneumatic testing is not recommended.
7

Phone: 55 81 3501 0023
© 2013, National Oilwell Varco. All rights reserved.

CI4000 - April 2013
Bondstrand® Series 4000 Fiberglass Pipe and Fittings
Scope Bondstrand Series 4000 pipe and fittings are available in 1”-16” diameters. The specification defines
the reinforced thermosetting resin (RTR) piping system to be used in those sections of plant piping,
general services, calling for fiberglass piping systems.
References, References are made to other standards and tests which are a part of this section as modified. Where
Quality Assurance conflict exists between the requirements of this specification and listed references, the specification
shall prevail.
Physical and 70°F 200°F ASTM

Mechanical Pipe Property Units
(21°C) (93°C) Method
Properties
Circumferential 103 psi 18.50 -
D1599
Tensile Stress at Weeping MPa 128.00 -
106 psi 3.65 3.20
Tensile Modulus
GPa 25.20 22.10
Poisson’s Ratio 0.56 0.68 D2105
Longitudinal 103 psi 8.50 6.90

D2105
Tensile Strength MPa 58.60 47.60
106 psi 1.60 1.24
Tensile Modulus D2105
GPa 11.10 8.60
Poisson’s Ratio 0.37 0.41 D2105
106 si 1.70 1.08

Beam Apparent-Elastic Modulus D2925
GPa 11.70 6.90
Hydrostatic Design 103 psi 6.00 -
D2992
Basis (Cyclic) MPa 11.40 -
Thermal Conductivity Btu•in/(hr•ft2•°F) 1.70 -
C177
Pipe Wall W/m•C 0.25 -
Thermal Expansion 10-6 in/in/°F 8.50 -
D696
Linear 10-6 mm/mm°C 15.30 -
Flow Coefficient Hazen-Williams 150.00 -
17.40
Absolute Roughness 10-6 ft -
5.30
Specific Gravity - 1.80 - D792
Density lb/in 3
0.07 -
Performance Pipe shall be manufactured according to ASTM D2996 Specification for RTRP. When classified under
Requirements ASTM D2310, the pipe shall meet Type I, Grade I and Class F (RTRP 11FE) cell limits in 2” through 16”
nominal pipe sizes.
The piping systems must meet USFDA requirements for food processing piping under Federal Regula-
tions 21CFR 175.105 and 21CFR 177.242 when bonded with RP6B adhesive.
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand® 4000 as manufactured by NOV
Fiber Glass Systems or approved equal. The integral reinforced corrosion barrier shall have a nominal 50-mil
thickness and be constructed with the same epoxy resin as the pipe structural wall.
Structural Wall
The pipe shall have the following nominal wall thickness.
Nominal Pipe End Preparation Options

Diameter Wall The piping manufacturer will provide 20’ or 30” random length joints if the
Thickness contractor requests them in sizes 2”-6” to reduce field labor time in those
sections of the system where longer lengths may be employed. Addition-
in in mm ally, the pipe manufacturer will provide pipe joints with the spigot ends
2 .123 3.1 already prepared for adhesive application to reduce field labor time on all
3 .126 3.2 pipe sizes (2”-16”).
4 .151 3.8 Pressure Rating

6 .181 4.6 Aromatic amine cured epoxy resin piping shall be rated for a minimum of
150 psi at 200°F in sizes through 16”.
8 .226 5.7
10 .226 5.7
12 .226 5.7
14 .250 6.4
16 .269 6.8
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that the system performs as
specified. Pipe, fittings and adhesive shall be supplied by the same manufacturer.
Filament wound fittings in 1”-16” sizes shall be filament wound with a reinforced, resin-rich liner of equal or
greater thickness than the pipe liner and shall be manufactured with the same resin type as the pipe.
Compression molded fittings in sizes 2”-6” may be used in some services; contact manufacturer. Where fast
closure of valves may produce surges (water hammer), filament-wound fittings will be used. Contact molded,
spray up or hand lay-up fittings shall not be allowed.
Testing Inspection and testing of the piping will be performed in accordance with the requirements of ANSI B31.1.
Hydrostatic testing of all installed piping shall be performed with water at a maximum of 1-1/2 times the system
design pressure or of the lowest rated piping system component, whichever is lower.
Installation Installation and techniques, as well as system design criteria including burial, anchoring, guiding and sup-
porting, shall be in accordance with manufacturer’s recommendations. Piping system installers and fitters will
be trained by a direct factory employee of the piping system manufacturer and certified by the trainer prior to
system assembly in the field.
every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility
for liability for any loss, damage or injury resulting from the use of information and data herein nor is any warranty expressed or implied.
Always cross-reference the bulletin date with the most current version listed at the website noted in this literature.

San Antonio, Texas 78232 USA Industrial Portuária de Suape s/no. Geldermalsen, The Netherlands Jurong, Singapore 639407 Dubai, UAE
Phone: 210 477 7500 Recife, Brazil 55.590-000 Phone: 31 345 587 587 Phone: 65 6861 6118 Phone: 971 4881 3566
Phone: 55 31 3501 0023
© 2013, NATIONAL OILWELL VARCO

® Trademark of NATIONAL OILWELL VARCO
CI4001 April 2013
Bondstrand™ 5000/5000C Product Data
(Severely Corrosive Industrial Service and Oxidizing Acids
Uses and Applications • Acid drains

• Bleach processing
• Chemical process piping
• Chlorinated water
• Chlorine
• Corrosive slurries
• Food processing plant
• Organic chemicals
• Oxidizing chemicals and acids
• Phosphoric acid
• Water Treatment/Purification
• General industrial service for severely corrosive liquids
21CFR175.105 and 21CFR177.2420 when assembled with RP-105B vinyl ester adhesive for
5000 andn RP-106 for 5000C (conductive).
Performance Working pressure from 150 to 450 psig (1 to 3.1 MPa) depending on pipe size.
Operating temperatures to 200°F (93°C). Subzero temperatures will not adversely affect me-
chanical properties.
Excellent corrosion resistance over a wide temperature range. See most recent release of
Bondstrand Corrosion Guide for specific applications.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss for great-
er discharge and reduced pumping costs.
Low thermal conductivity minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer to the de-
tailed product information for the specific components to determine the pressure rating for
the system as a whole.
Optional: The system can be supplied conductive - Bondstrand 5000C

For Conductive ASTM D-2310 Classification: RTRP-11FW for pipes or RTRP-11FE as ap-
plicable.
Composition Pipe
Filament-wound fiberglass-reinforced vinyl ester pipe with integral 0.050-inch (1.3 mm) resin-
rich reinforced liner.
Nominal ASTM
Pipe Size Designation
in mm D2996
2-6 50-150 RTRP 11FW-1012/11FE-1012
8-16 200-400 RTRP 11FW-1013/11FE-1013
Tees
Crosses
Nipples and couplings
45° laterals
Tapered body reducers
Molded fittings
Tees (2 to 6 inch only)
90° and 45° elbows (2 to 6 inch only)
Reducing flanges
Plugs and end-caps
Flanges
Filament-wound or molded flanges with ANSI B16.1 and ANSI B16.5 drilling
Molded reducing and blind flanges
RP105B two-part vinyl ester for 5000
RP106 two-part vinyl ester for 5000C
Joining systems Quick-Lock® straight/taper adhesive-bonded joint featuring integral pipe stop in bell for pre-
dictable, precise laying lengths.

Pipe Size Lengths
in mm ft m
2-8 50-150 30 9
10-16 200-400 20 6
Elbows
Tees
Flanges, blind flanges and reducing flanges
Plugs and end-caps
Crosses
45° laterals
Tapered body reducers, tees and 90° and 45° elbows are available with any combination of
Quick-Lock female and filament-wound or molded flange ends.
Laying lengths of filament-wound fittings with Quick-Lock ends match those of ANSI B16.9
steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 center-to-face and
face-to-face dimensions.
2
Dimensions Pipe Size(1) I.D. Thickness(2) Sectional Area(3) Weight
and Weights in mm in mm in mm in mm2 lb/ft kg/m
2 50 2.10 53 .15 3.9 1.13 730 1.0 1.2
3 80 3.22 82 .16 4.0 1.70 1100 1.5 1.7
4 100 4.14 105 .20 5.1 2.73 1760 2.4 2.8
6 150 6.20 159 .20 5.1 4.06 2620 3.5 4.2
8 200 8.22 209 .226 5.7 5.83 3760 5.0 6.1
10 250 10.35 263 .226 5.7 7.31 4710 6.2 7.7
12 300 12.35 314 .226 5.7 8.69 5600 7.4 9.1
14 350 13.56 344 .250 6.4 10.85 7000 8.7 11.0
16 400 15.50 394 .286 7.3 14.18 9150 11.2 14.0
1) For availability of 1, 1½, 14 and 16-inch (25, 40, 350 and 400 mm) sizes, consult your FGS representative.
2) Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with ASTM D2996.

Performance Pipe Size Pressure Rating Pressure Rating(1)
in mm psig Mpa psig Mpa
2 50 450 3.10 212 1.46
3 80 320 2.21 68 0.47
4 100 350 2.41 82 0.56
6 150 249 1.72 24 0.17
8 200 225 1.55 16 0.11
10 250 175 1.21 8 0.06
12 300 150 1.03 5 0.03
14 350 150 1.02 5 0.03
16 400 150 1.02 6 0.04
1) At 70°F (21°C). Reduce linearly to 84% at 140°F (60°C), 76% at 170°F and 50%
at 200°F (93°C).
3
Fittings Elbows & Tees Tapered Body
Nominal Blind Flanges &
Pressure Pipe Size
Reducers &
Bushed Saddles
Filament-Wound Molded Flanges
Ratings
2 50 300 2.07 200 1.38 450 3.10 150 1.03
3 80 275 1.89 150 1.03 350 2.41 150 1.03
4 100 200 1.38 150 1.03 350 2.41 150 1.03
6 150 175 1.21 150 1.03 250 1.72 150 1.03
8 200 225 1.03 - - 225 1.55 150 1.03
10 250 150 1.03 - - 175 1.21 150 1.03
12 300 150 1.03 - - 150 1.03 150 1.03
14 350 150 1.03 - - 150 1.03 150 1.03
16 400 150 1.03 - - 150 1.03 150 1.03
1) Use Bondstrand Series 2000 epoxy saddles with 316 stainless steel outlet. Other outlet materials available on special order.
Nominal Reducer
Laterals Crosses
Pipe Size Bushing
2 50 275 1.90 150 1.03 50 .35
3 80 250 1.72 150 1.03 50 .35
4 100 200 1.38 150 1.03 50 .35
6 150 150 1.03 100 0.69 50 .35
8 200 150 1.03 100 0.69 50 .35
10 250 150 1.03 100 0.69 50 .35
12 300 150 1.03 100 0.69 50 .35
14 350 150 1.03 100 0.69 50 .35
16 400 150 1.03 100 0.69 50 .35
Typical Typical Physical Properties

Physical Pipe Property Units Value ASTM
Properties Btu-in/(h•ft F ) 2•°
2.0
W/m•°C 0.28
expansion (linear)
(2 -16 inch) 10-6 in/in/°F 10 D696
77°F to 150°F 10-6 cm/cm/°C 18
(25°C to 65°C)
10 ft-6
17.40
10-6 m 5.30
Density lb/in3 0.07
4
Physical Value
Properties Pipe Property (1)
Units 2” - 16” ASTM
Tensile strength
MPa 48.3
MPa 128.0
Tensile modulus
GPa 10.1
GPa 21.6
MPa 138.0
Compressive modulus
GPa 10.3
Design basis

νyx — 0.19 —
νxy — 0.11 —
(1)
(2)
(3)

2 50 340 38.4 1540 10.6 0.48 0.20
3 80 340 38.4 460 3.2 1.61 0.67
4 100 820 92.6 530 3.7 4.7 1.96
6 150 820 92.6 160 1.1 15.5 6.40
8 200 1180 133.3 105 0.72 39 16.3
10 250 1180 133.3 53 0.37 77 32
12 300 1180 133.3 31 0.23 129 54
14 350 1330 150.2 36 0.25 209 88
16 400 2190 247.4 38 0.26 368 154
1) Per ASTM D2412.

5
Bending Radius Nominal Bending Radius1 Maximum Allowable(2) Turning
Pipe Size (R) (H) Angle
in mm lb•in N•m ft m a
2 50 69.4 21 17.5 5.3 84
3 80 101.1 31 12.1 3.7 57
a 4 100 129.9 40 9.5 2.9 44

6 150 191.8 58 6.5 1.9 30
H
8 200 250 76 5.0 1.5 23
10 250 312 95 4.0 1.2 18
cL S
12 300 370 113 3.4 1.0 15
a 14 350 410 125 3.2 0.9 14

R 16 400 410 143 2.7 0.8 12
1) Do not bend pipe until adhesive has cured. At rated pressure sharper bends may
create excessive stress concentrations.
2) For 100-ft (30m) bending length, S
Buried Live loads

Bondstrand 5000/5000C will carry H20 wheel loadings of at least 16.000 lb (7250 kg) per axle when prop-
Installations erly bedded in compacted sand in stable soils and provided with at least 3 ft (1 m) of cover.
Thrust blocks
Most properly bedded installations do not require thrust blocks. Consult FGS for recommendations for
systems operating at elevated temperatures.

2 50 30 9.14 30 9.14 30 9.14
3 80 30 9.14 30 9.14 30 9.14
4 100 30 9.14 30 9.14 30 9.14
6 150 30 9.14 24 7.32 23 7.01
8 200 23 7.01 22 6.71 21 6.40
10 250 23 7.01 21 6.40 19 5.79
12 300 23 7.01 21 6.40 18 5.49
14 350 23 7.01 21 6.40 17 5.18
16 400 23 7.01 20 6.10 16 4.88
1) Based on a 120lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
6
Span Lengths Recommended maximum support spacings for Bondstrand 5000/5000C vinyl ester pipe at various
operating temperatures. Values based on 0.5-inch (12 mm) deflection at midspan for fluid specific
gravity = 1.0. For fully continuous spans, values may be increased up to 20%. Decrease values by
20% for single spans.
Nominal
Spans (ft)
Pipe Size
in mm 100°F 140°F 170°F 200°F
2 50 12.1 10.8 9.4 7.5
3 80 13.7 12.3 10.7 8.6
4 100 16.1 14.5 12.6 10.0
6 150 18.1 16.1 14.2 11.2
8 200 20.1 18.1 15.5 12.6
10 250 21.4 19.2 16.6 13.5
12 300 22.3 20.2 17.5 13.9
14 350 23.1 20.7 18.1 14.4
16 400 24.3 21.6 18.9 15.0
1) Span recommendations are intended for normal horizontal piping support arrangements, but include no provi-
sion for weights (fittings, valves, flanges, etc) or thrusts (branches, turns, etc.).
2) Span recommendations are calculated for a maximum long-term deflection of ½ inch to ensure good appear-
ance and adequate drainage.
Field Testing Bondstrand 5000/5000C piping systems are designed for hydrostatic field testing at 150% of rated oper-
ating pressure. Pneumatic testing is not recommended.
7

Phone: 55 81 3501 0023
©2013, NATIONAL OILWELL VARCO

CI5000 - April 2013
Bondstrand™ 5000/5000C Product Data
(Severely Corrosive Industrial Service and Oxidizing Acids
Uses and Applications • Acid drains

• Bleach processing
• Chemical process piping
• Chlorinated water
• Chlorine
• Corrosive slurries
• Food processing plant
• Organic chemicals
• Oxidizing chemicals and acids
• Phosphoric acid
• Water Treatment/Purification
• General industrial service for severely corrosive liquids
21CFR175.105 and 21CFR177.2420 when assembled with RP-105B vinyl ester adhesive for
5000 andn RP-106 for 5000C (conductive).
Performance Working pressure from 150 to 450 psig (1 to 3.1 MPa) depending on pipe size.
Operating temperatures to 200°F (93°C). Subzero temperatures will not adversely affect me-
chanical properties.
Excellent corrosion resistance over a wide temperature range. See most recent release of
Bondstrand Corrosion Guide for specific applications.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss for great-
er discharge and reduced pumping costs.
Low thermal conductivity minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer to the de-
tailed product information for the specific components to determine the pressure rating for
the system as a whole.
Optional: The system can be supplied conductive - Bondstrand 5000C

For Conductive ASTM D-2310 Classification: RTRP-11FW for pipes or RTRP-11FE as ap-
plicable.
Composition Pipe
Filament-wound fiberglass-reinforced vinyl ester pipe with integral 0.050-inch (1.3 mm) resin-
rich reinforced liner.
Nominal ASTM
Pipe Size Designation
in mm D2996
2-6 50-150 RTRP 11FW-1012/11FE-1012
8-16 200-400 RTRP 11FW-1013/11FE-1013
Tees
Crosses
45° laterals
Molded fittings
Tees (2 to 6 inch only)
90° and 45° elbows (2 to 6 inch only)
Reducing flanges
Plugs and end-caps
Flanges
Filament-wound or molded flanges with ANSI B16.1 and ANSI B16.5 drilling
Molded reducing and blind flanges
RP105B two-part vinyl ester for 5000
RP106 two-part vinyl ester for 5000C
Joining systems Quick-Lock® straight/taper adhesive-bonded joint featuring integral pipe stop in bell for pre-
dictable, precise laying lengths.

Pipe Size Lengths
in mm ft m
2-8 50-150 30 9
10-16 200-400 20 6
Elbows
Tees
Flanges, blind flanges and reducing flanges
Plugs and end-caps
Crosses
45° laterals
Tapered body reducers, tees and 90° and 45° elbows are available with any combination of
Quick-Lock female and filament-wound or molded flange ends.
Laying lengths of filament-wound fittings with Quick-Lock ends match those of ANSI B16.9
steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 center-to-face and
face-to-face dimensions.
2
Dimensions Pipe Size(1) I.D. Thickness(2) Sectional Area(3) Weight
and Weights in mm in mm in mm in mm2 lb/ft kg/m
2 50 2.10 53 .15 3.9 1.13 730 1.0 1.2
3 80 3.22 82 .16 4.0 1.70 1100 1.5 1.7
4 100 4.14 105 .20 5.1 2.73 1760 2.4 2.8
6 150 6.20 159 .20 5.1 4.06 2620 3.5 4.2
8 200 8.22 209 .226 5.7 5.83 3760 5.0 6.1
10 250 10.35 263 .226 5.7 7.31 4710 6.2 7.7
12 300 12.35 314 .226 5.7 8.69 5600 7.4 9.1
14 350 13.56 344 .250 6.4 10.85 7000 8.7 11.0
16 400 15.50 394 .286 7.3 14.18 9150 11.2 14.0
1) For availability of 1, 1½, 14 and 16-inch (25, 40, 350 and 400 mm) sizes, consult your FGS representative.
2) Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with ASTM D2996.

Performance Pipe Size Pressure Rating Pressure Rating(1)
in mm psig Mpa psig Mpa
2 50 450 3.10 212 1.46
3 80 320 2.21 68 0.47
4 100 350 2.41 82 0.56
6 150 249 1.72 24 0.17
8 200 225 1.55 16 0.11
10 250 175 1.21 8 0.06
12 300 150 1.03 5 0.03
14 350 150 1.02 5 0.03
16 400 150 1.02 6 0.04
1) At 70°F (21°C). Reduce linearly to 84% at 140°F (60°C), 76% at 170°F and 50%
at 200°F (93°C).
3
Fittings Elbows & Tees Tapered Body
Nominal Blind Flanges &
Pressure Pipe Size
Reducers &
Bushed Saddles
Filament-Wound Molded Flanges
Ratings
2 50 300 2.07 200 1.38 450 3.10 150 1.03
3 80 275 1.89 150 1.03 350 2.41 150 1.03
4 100 200 1.38 150 1.03 350 2.41 150 1.03
6 150 175 1.21 150 1.03 250 1.72 150 1.03
8 200 225 1.03 - - 225 1.55 150 1.03
10 250 150 1.03 - - 175 1.21 150 1.03
12 300 150 1.03 - - 150 1.03 150 1.03
14 350 150 1.03 - - 150 1.03 150 1.03
16 400 150 1.03 - - 150 1.03 150 1.03
1) Use Bondstrand Series 2000 epoxy saddles with 316 stainless steel outlet. Other outlet materials available on special order.
Nominal Reducer
Laterals Crosses
Pipe Size Bushing
2 50 275 1.90 150 1.03 50 .35
3 80 250 1.72 150 1.03 50 .35
4 100 200 1.38 150 1.03 50 .35
6 150 150 1.03 100 0.69 50 .35
8 200 150 1.03 100 0.69 50 .35
10 250 150 1.03 100 0.69 50 .35
12 300 150 1.03 100 0.69 50 .35
14 350 150 1.03 100 0.69 50 .35
16 400 150 1.03 100 0.69 50 .35
Typical Typical Physical Properties

Physical Pipe Property Units Value ASTM
Properties Btu-in/(h•ft F ) 2•°
2.0
W/m•°C 0.28
expansion (linear)
(2 -16 inch) 10-6 in/in/°F 10 D696
77°F to 150°F 10-6 cm/cm/°C 18
(25°C to 65°C)
10 ft-6
17.40
10-6 m 5.30
Density lb/in3 0.07
4
Physical Value
Properties Pipe Property (1)
Units 2” - 16” ASTM
Tensile strength
MPa 48.3
MPa 128.0
Tensile modulus
GPa 10.1
GPa 21.6
MPa 138.0
Compressive modulus
GPa 10.3
Design basis

νyx — 0.19 —
νxy — 0.11 —
(1)
(2)
(3)

2 50 340 38.4 1540 10.6 0.48 0.20
3 80 340 38.4 460 3.2 1.61 0.67
4 100 820 92.6 530 3.7 4.7 1.96
6 150 820 92.6 160 1.1 15.5 6.40
8 200 1180 133.3 105 0.72 39 16.3
10 250 1180 133.3 53 0.37 77 32
12 300 1180 133.3 31 0.23 129 54
14 350 1330 150.2 36 0.25 209 88
16 400 2190 247.4 38 0.26 368 154
1) Per ASTM D2412.

5
Bending Radius Nominal Bending Radius1 Maximum Allowable(2) Turning
Pipe Size (R) (H) Angle
in mm lb•in N•m ft m a
2 50 69.4 21 17.5 5.3 84
3 80 101.1 31 12.1 3.7 57
a 4 100 129.9 40 9.5 2.9 44

6 150 191.8 58 6.5 1.9 30
H
8 200 250 76 5.0 1.5 23
10 250 312 95 4.0 1.2 18
cL S
12 300 370 113 3.4 1.0 15
a 14 350 410 125 3.2 0.9 14

R 16 400 410 143 2.7 0.8 12
1) Do not bend pipe until adhesive has cured. At rated pressure sharper bends may
create excessive stress concentrations.
2) For 100-ft (30m) bending length, S
Buried Live loads

Bondstrand 5000/5000C will carry H20 wheel loadings of at least 16.000 lb (7250 kg) per axle when prop-
Installations erly bedded in compacted sand in stable soils and provided with at least 3 ft (1 m) of cover.
Thrust blocks
Most properly bedded installations do not require thrust blocks. Consult FGS for recommendations for
systems operating at elevated temperatures.

2 50 30 9.14 30 9.14 30 9.14
3 80 30 9.14 30 9.14 30 9.14
4 100 30 9.14 30 9.14 30 9.14
6 150 30 9.14 24 7.32 23 7.01
8 200 23 7.01 22 6.71 21 6.40
10 250 23 7.01 21 6.40 19 5.79
12 300 23 7.01 21 6.40 18 5.49
14 350 23 7.01 21 6.40 17 5.18
16 400 23 7.01 20 6.10 16 4.88
1) Based on a 120lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
6
Span Lengths Recommended maximum support spacings for Bondstrand 5000/5000C vinyl ester pipe at various
operating temperatures. Values based on 0.5-inch (12 mm) deflection at midspan for fluid specific
gravity = 1.0. For fully continuous spans, values may be increased up to 20%. Decrease values by
20% for single spans.
Nominal
Spans (ft)
Pipe Size
in mm 100°F 140°F 170°F 200°F
2 50 12.1 10.8 9.4 7.5
3 80 13.7 12.3 10.7 8.6
4 100 16.1 14.5 12.6 10.0
6 150 18.1 16.1 14.2 11.2
8 200 20.1 18.1 15.5 12.6
10 250 21.4 19.2 16.6 13.5
12 300 22.3 20.2 17.5 13.9
14 350 23.1 20.7 18.1 14.4
16 400 24.3 21.6 18.9 15.0
1) Span recommendations are intended for normal horizontal piping support arrangements, but include no provi-
sion for weights (fittings, valves, flanges, etc) or thrusts (branches, turns, etc.).
2) Span recommendations are calculated for a maximum long-term deflection of ½ inch to ensure good appear-
ance and adequate drainage.
Field Testing Bondstrand 5000/5000C piping systems are designed for hydrostatic field testing at 150% of rated oper-
ating pressure. Pneumatic testing is not recommended.
7

Phone: 55 81 3501 0023

CI5000 - April 2013
Bondstrand® Guide Specification
Pipe Construction The structural wall of fiberglass pipe in 2 through 16 inch sizes shall have continuous
glass fibers wound at a 54¾ helical angle in a matrix of premium vinyl ester resin.
The integral, reinforced resin-rich liner shall consist of Nexus veil and a resin-/hard-
ener system identical to that of the structural wall, and shall have a 50-mil nominal
thickness. Non-reinforced pure resin-type corrosion barriers (liners) shall not be al-
lowed due to their potential for severe fracturing during transportation, installation and
operation of the pipe.
Pipe in 2 through 16 inch sizes shall be rated for a minimum of 150 psig at 200°F. In 2
through 8 inch sizes the pipe shall have full vacuum capability at 70°F, when installed
above ground with a safety factor of 3:1.
Pipe shall be manufactured according to ASTM D2996 specification for filament-

wound Reinforced Thermosetting Resin Pipe (RTRP). When classified under ASTM
ED2310, the pipe shall meet Type 1, Grade 2 and Class E (RTRP-12ED) cell limited in
2 through 16 inch nominal pipe sizes.
Filament-wound vinyl ester fiberglass pipe shall be gray.
Pipe in 2 through 8 inch sizes shall be furnished in 30 ft length to minimize the num-
ber of field-bonded joints for rapid installation.
Standard Fittings Fittings in 2 through 16 inch sizes shall be filament wound with a reinforced resin-rich
Construction liner of equal or greater thickness than the pipe liner and of the same glass resin type
as the pipe.
Compression-molded fittings in 2, 3, 4 and 6 inch nominal sizes may also be allowed

upon agreement between purchaser and manufacturer.

Contact-molded, spray-up or hand lay-up fittings shall not be allowed. Pipe and Fit-
tings shall be joined using a straight spigot by socket with a 0.5° taper angle and a
pipe stop inside the socket to allow precise makeup.
Workmanship The pipe and fittings shall be free from all defects, including delaminations, indenta-
tions, pinholes, foreign inclusions, bubbles and resin-starved areas which, due to
their nature, degree or extent, detrimentally affect the strength and serviceability of
the pipe or fittings. The pipe and fittings shall be as uniform as commercially practi-
cable in color, density and other physical properties.
Testing Samples of pipe and couplings shall be tested at random, based on standard quality
control practices to determine conformance of the materials to American Society for
Testing of Materials guidelines for testing fiberglass pipe products: ASTM D1599,
D2105, D2925, D2992A or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the pres-
sure rating for signs of leakage.

Phone: 55 81 3501 0023

CI5001 - April 2013
Bondstrand™ 7000 Antistatic Pipe Product Data
(For Industrial Service)
Uses and Applications Above ground jet fuel lines
Double-contained jet fuel lines
General industrial service where static electrical charge build-up is possible or
through hazardous areas (Class 1,Div. 1 and 2)
Listings and Approvals MIL-P-29206A for jet fuels and petroleum liquids

Performance Bondstrand Series 7000 fiberglass pipe, fittings and flanges incorporate high-
strength conductive filaments to prevent accumulation and discharge of potentially
dangerous levels of static electrical charges. Series 7000 piping systems are made
electrically continuous by using a conductive adhesive in the adhesive-bonded joint
and for mounting flanges. Accumulated charges are dissipated from the fiberglass
pipe system by stainless steel cables embedded in fiberglass grounding saddles.
The grounding saddles are adhesive bonded to the pipe at appropriate locations to
assure resistance to ground is less than one MEG OHM.
System rating of 150 psig at 210°F (10 bar at 99°C).
Individual system components may not have the same ratings as the pipe. Re-
fer to the detailed product information for the specific components to deter-
mine the pressure rating for the system as a whole.

Composition Pipe: Filament-wound fiberglass reinforced epoxy resin pipe with conductive fila-
ments in the pipe wall.
Fittings: Wide range of filament-wound epoxy resin fittings reinforced with fiberglass
strands and conductive veils employing Quick-Lock® adhesive joint or flanged ends.
Flanges: Filament-wound epoxy reinforced with fiberglass strands and conductive

filaments.
Blind flanges: Injection molded non-conductive epoxy in 2 through 12-inch (50 to

300 mm) sizes.
Grounding saddles: Filament-wound fiberglass with stainless steel grounding ca-

ble.
Adhesive: PSX•60 two-part thermosetting electrically conductive epoxy.
Joining Systems Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell
for precise laying lengths.
One-piece flanges in hubbed (standard) and hubless (heavy duty) configuration. All
pipe is shipped ready for assembly with Quick-Lock bell x shaved spigot.
Static Electricity Static electricity accumulation is most likely to be a problem in pipes conveying noncon-
ducting fluids at high velocities (less than 1000 pico-Siemens per meter). Measurable
Generation and amounts of electricity can be generated in the fluid when the flow velocity exceeds 9 ft/
Accumulation sec in fiberglass pipe and 20 ft/sec in metallic systems. Filtration units and valves typically
experience the highest rate of static electricity accumulation when high flow rates occur.
Charge densities are affected by the conductivity of the fluid,the pipe and the filter media.
Depending on the media, flow through filters generally tends to give rise to charge densi-
ties 5 to 1000 times greater than flow through unrestricted pipes.
Pipe Lengths Bondstrand pipe is produced in dif- Nominal

ferent lengths depending on pipe size Standard Length
Pipe Size
and location of manufacture. Pipe can
be cut to specified lengths at the fac- in mm ft m
tory. Consult your FGS representative. 2-6 50 - 150 20 - 30 6-9
8 200 20 - 30 6-9
10 - 16 250 - 400 40 12
Fittings and 90° and 45° elbows 45°laterals

Flanges Tees and reducing tees, reducers Crosses
Reducing saddles furnished with: Nipples and couplings

• Quick-Lock spigot outlet
• Flanged outlet Flanges are produced with ANSI B16.5 Class
• Metallic bushing outlet 150 drilling. Other drill patterns as well as
blank flanges are available.
Grounding saddles
Typical Pipe Nominal Pipe Nominal Wall Shipping

Dimensions Pipe Size Inside Diameter Thickness Weight
and Weight in mm in mm in mm lb/ft kg/m
2 50 2.09 53 0.16 4.1 1.0 1.5
3 80 3.22 82 0.16 4.1 1.5 2.3
4 100 4.14 105 0.20 5.2 2.4 3.5
6 150 6.26 159 0.20 5.2 3.5 5.2
8 200 8.22 209 0.25 6.5 5.0 7.4
10 250 10.35 263 0.32 8.1 6.2 9.3
12 300 12.35 314 0.38 9.6 7.4 11.0
14 350 13.56 344 0.41 10.5 8.7 14.7
16 400 15.50 394 0.47 11.9 11.2 19.0
Typical Pipe Nominal Internal Ultimate

Designation
Performance Pipe Size Pressure Rating* Collapse Pressure**
per ASTM D2996
in mm psig MPa psig MPa
2 50 450 3.10 500 3.46 RTRP-11FE-1112
3 80 425 2.93 400 2.76 RTRP-11FE-1112
4 100 400 2.76 400 2.76 RTRP-11FE-1113
6 150 300 2.07 163 1.12 RTRP-11FE-1113
8 200 250 1.72 150 1.03 RTRP-11FE-1114
10 250 200 1.38 150 1.03 RTRP-11FE-1114
12 300 170 1.17 150 1.03 RTRP-11FE-1114
14 350 165 1.14 150 1.03 RTRP-11FE-1115
16 400 165 1.14 150 1.03 RTRP-11FE-1116
*At 21°F(99°C) using Bondstrand PSX•60 adhesive.
**At 70°F (21°C).Reduce linearly to 90% at 150°F(66°C) and 80% at 200°F(93°C).
2
Typical Mechanical Typical Pipe
Units
70°F 200°F ASTM
Property (21°C) (93°C) Method
Properties
Circumferential Tensile Stress 103 psi 24.0 -
D1599
at Weeping MPa 165.0 -
106 psi 3.65 3.20
Circumferential Tensile Modulus
GPa 25.5 22.1
Circumferential Poisson’s Ratio - 0.56 0.70
10 psi
3
8.50 6.90
Longitudinal Tensile Strength D2105
MPa 59.0 44.6
106 psi 1.6 1.24
Longitudinal Tensile Modulus D2105
GPa 11.0 8.5
Longitudinal Poisson’s Ratio - 0.37 0.41
Hydrostatic Design Basis(cyclic) 103 psi 6.0
D2992(A)
(at 150°F(66•C)) MPa 41.4
106 psi 1.7 1.0
Beam Apparent Elastic Modulus D2925
GPa 11.7 6.9
Value
Flow Coefficient Hazen Williams 150
BTU-in./(hr.ft.2°F) 2.3
Thermal Conductivity Pipe Wall
W/M °C 0.33
Grounding Resistance at 1500 volts 106 ohms 1.0 max.
Coefficient of Thermal 10- in./in.°F
6
10
D696
Expansion,Linear 10-6mm/mm/ 24°C 18
(1)
(2)
(3)
(4)
Circumferentially loaded only.
Recommended maximum support spacing for Bondstrand Series 7000 pipe at various operat-
Support Spacing ing temperatures. Values based on 0.5 inch (12 mm) deflection at mid-span for fluid specific
gravity = 1.0.
Nominal Span in Feet (m)*

Pipe Size Temperature in °F (°C)
in mm 100 (38) 150 (66) 200 (93)
2 50 11.8 3.6 11.2 3.4 10.4 3.2
3 80 13.6 4.1 12.8 3.9 11.9 3.6
4 100 15.4 4.7 14.6 4.5 13.6 4.1
6 150 17.2 5.2 16.4 5.0 15.1 4.6
8 200 19.2 5.9 18.1 5.5 16.9 5.2
10 250 20.3 6.2 19.2 5.9 17.9 5.5
12 300 21.3 6.5 20.1 6.1 18.7 5.7
14 350 22.3 6.8 21.2 6.5 19.6 6.0
16 400 23.3 7.1 22.3 6.8 20.5 6.2
*Span recommendations are intended for normal horizontal piping support arrangements,a com-
promise between continuous spans and simple spans, but include no provision for weight such
as fittings, valves, flanges,etc. or thrust from branches and turns. Fully continuous spans may be
installed with support spacing up to 20% greater than values shown for this deflection; for simple
spans the support spacing should be reduced by 20% from tabulated values.
3
Typical Pipe Nominal Stiffness Pipe Beam Moment
Pipe Size Factor* Stiffness of Inertia**
Performance
2 50 620 70 2900 20.0 0.59 0.25
3 80 620 70 860 5.93 1.99 0.83
4 100 1360 154 890 6.14 5.50 2.29
6 150 1360 154 270 1.86 18.10 7.53
8 200 1890 214 170 1.17 45.10 18.80
10 250 1890 214 86 0.59 88.60 36.90
12 300 1890 214 51 0.35 149.00 62.00
14 350 2230 252 46 0.32 208.00 86.60
16 400 3250 367 45 0.31 353.00 147.00
* Per ASTM D2412
** Use these values to calculate permissible spans
Typical Physical Typical Physical Properties

Properties
Btu-in/(h•ft ° F )2•
2.3
Thermal conductivity FGS
W/m•°C 0.33
expansion (linear)
(2 -16 inch) 10-6 in/in/°F 10.00 FGS
77°F to 150°F 10-6 cm/cm/°C 18.00
(25°C to 65°C)
10-6 ft 17.40
10-6 m 5.30
Density lb/in3 0.07
Grounding resistance
106 ohms 1.0*
@ 1500 volts
Shielding capability Volts 100*
*Maximum values when measured in accordance with Annexes 2 and 3 of proposed ASTM standard
for marine antistatic pipe.

Phone: 55 81 3501 0023

CI7000 - April 2013
Bondstrand 7000 Specification Guide
Scope This specification defines the reinforced thermosetting resin (RTR) piping system to
be used in those services that may produce a dangerous build-up of static electrical
charges. Such services include above-ground jet fuel lines, doublecontained jet fuel
lines,and transmission of refined petroleum products, gases, or non-polar fluids at
high velocities.
References, References are made to other standards and tests which are a part of this section as
Quality Assurance modified. Where conflict exists between the requirements of this specification and
listed references, the specification shall prevail.
Physical and
Mechanical Properties
Typical Pipe 70°F 200°F ASTM
Units
Property (21°C) (93°C) Method
Circumferential Tensile Stress 103 psi 24.0 -
D1599
at Weeping MPa 165.0 -
106 psi 3.65 3.20
Circumferential Tensile Modulus
GPa 25.5 22.1
Circumferential Poisson’s Ratio - 0.56 0.70
10 psi
3
8.50 6.90
Longitudinal Tensile Strength D2105
MPa 59.0 44.6
106 psi 1.6 1.24
Longitudinal Tensile Modulus D2105
GPa 11.0 8.5
Longitudinal Poisson’s Ratio - 0.37 0.41
Hydrostatic Design Basis(cyclic) 103 psi 6.0
D2992(A)
(at 150°F(66•C)) MPa 41.4
106 psi 1.7 1.0
Beam Apparent Elastic Modulus D2925
GPa 11.7 6.9
Value
Flow Coefficient Hazen Williams 150
BTU-in./(hr.ft.2°F) 2.3
Thermal Conductivity Pipe Wall
W/M °C 0.33
Grounding Resistance at 1500 volts 106 ohms 1.0 max.
Coefficient of Thermal 10- in./in.°F
6
10
D696
Expansion,Linear 10-6mm/mm/ 24°C 18
The pipe shall meet or exceed the requirements of MIL-P-29206A and ASTM 05677-95. Pipe dimen-
sions must conform to Iron Pipe Size (IPS) outside diameters. In sizes 2” through 16” the piping must
be rated for a minimum internal pressure rating of 165 psig at 200°F. In 2” through 16” sizes the pipe
shall have full vacuum capabilities at 70°F when installed above ground.
Pipe shall be manufactured in accordance with ASTM 02996 Specifications for RTRP, with designations
as follows:
2”, 3” RTRP-11AE-1112 8”,10”,12” RTRP-11AE-1114
4”, 6” RTRP-11AE-1113 14” RTRP-11AE-1115
16” RTRP-11AE-1116
The conductive filament wound fiberglass reinforced epoxy resin pipe shall be Bondstrand
7000 as manufactured by FGS Fiberglass Pipe Group or approved equal. The piping system
will be made electrically continuous by using conductive filaments in the pipe wall,conductive
adhesive in the bonded joints,and may be grounded by use of filament wound fiberglass
saddles with stainless steel grounding cable. External or field installed techniques such as
conductive wire or mesh, for achieving conductivity along the length of the pipe shall not be
allowed.
Structural wall Nominal Nominal Wall

Pipe Diameter Thickness
The pipe shall have the following nominal in in mm
wall thickness:
2 0.16 4.1
Pipe end preparation options 3 0.16 4.1
4 0.20 5.2
The piping manufacturer will provide
standard pipe joint lengths up to 30 feet 6 0.20 5.2
RL in sizes 2” through 8” to reduce field 8 0.25 6.3
labor assembly time The pipe manufac
10 0.32 8.1
turer will prepare the bell end and the
spigot end of each joint in the factory to 12 0.38 9.6
reduce field labor assembly time. 14 0.41 10.4
16 0.47 11.9
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that the sys-
tem performs as specified. Pipe, fittings and adhesive shall be supplied by the same manufac-
turer.
Fittings will be constructed with epoxy resin and conductive material, filament wound to spe-
cific dimensions. Flanges will be filament wound with epoxy resin and conductive filaments.
Spray up or hand lay-up fittings shall not be allowed.
Testing The RTRP manufacturer will provide test and repair procedures in the event field repairs are
required. The installed piping shall be hydrostatically tested with water at 1½ times the design
pressure of the lowest rated piping system component.
Hydrostatic and conductivity testing of buried systems will be completed prior to backfill.
Installation Installation procedures and techniques as well as system design criteria including burial,
anchoring, guiding and supporting shall be in accordance with manufacturer’s recommenda-
tions.
Piping system installers and fitters will be trained by a direct factory employee of the piping
system manufacturer and certified by the trainer prior to system assembly in the field.

Phone: 55 81 3501 0023

CI7001 - April 2013
EPOXY FITTINGS NOMINAL DIMENSIONS
2”-16” Green Thread™ HP fittings are be used with both Green Thread HP and Red Thread™ HP piping.
Refer to “Chemical Resistance Guide”, Bulletin No. ENG5615, for chemical recommendations.
2”-16” Red Thread HP fittings may be used only on Red Thread HP piping.
1”-1½” fittings are available in Green Thread HP products only. All fitting ratings are for 200°F (93°C). Red
Thread fittings are serviceable up to 210°F (98.9°C) by applying a 0.92 de-rating factor. Green Thread fittings
are serviceable up to 230°F (110°C) by applying a 0.76 de-rating factor.
90º ELBOWS(1) 1”-16” parts are available in Green Thread HP only.
X(2) X(2)
Pipe E GT RT Wt. Wt. Wt. Steady
Size A B C D Bolt Hole Size O(3) Pipe Pipe BxB BxF FxF Pressure
in in in in in in in in in lbs lbs lbs psig
1 2¾ 3½ ¾ 3⅛ ⅝ - 4 holes 4¼ 1 - 0.4 1.0 1.7 435
1½ 3⅜ 4 ¾ 3⅞ ⅝ - 4 holes 5 1⅛ - 0.6 1.5 2.4 435
2 3⅜ 4½ ¾ 4¾ ¾ - 4 holes 6 1⅝ 1⅝ 1.2 2.5 3.6 435
3 4⅝ 5½ 1⅜ 6 ¾ - 4 holes 7½ 1⅞ 1¾ 2.3 4.6 10.0 435
4 5⅛ 6½ 1⅜ 7½ ¾ - 8 holes 9 2 1⅝ 3.3 6.4 15.9 232
6 6⅛ 8 1½ 9½ ⅞ - 8 holes 11 2¼ 2¼ 7.2 11.8 15.9 232
8 11 ⅝ 9 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 3 3⅜ 10.9 15.4 19.9 232
10 13 11 2 14 ¼ 1 - 12 holes 16 3¼ 3½ 14.9 23.8 32.8 232
12 14 12 2¼ 17 1 - 12 holes 19 3⅜ 3⅞ 22.6 38.3 54.0 232
14 19 14 2½ 18 ¾ 1⅛ - 12 holes 20 ¾ 5⅜ 5½ 26.5 45.0 65.0 232
16 20 ¼ 15 2½ 21 ¼ 1⅛ - 16 holes 23 ¼ 5½ 5½ 45.0 65.0 108.0 232
mm mm mm mm mm mm mm mm mm kg kg kg bar
25 70 89 19 79 16 - 4 holes 108 25 - 0.18 0.45 0.77 30
40 86 102 19 98 16 - 4 holes 127 29 - 0.27 0.68 1.09 30
50 86 114 19 121 19 - 4 holes 152 41 41 0.54 1.13 1.63 30
80 117 140 35 152 19 - 4 holes 190 48 44 1.04 2.09 4.54 30
100 130 165 35 190 19 - 8 holes 229 51 41 1.50 2.90 7.21 16
150 156 203 38 241 22 - 8 holes 279 57 57 3.27 5.35 7.21 16
200 295 229 44 298 22 - 8 holes 343 76 86 4.94 6.99 9.02 16
250 330 279 51 362 25 - 12 holes 406 83 89 6.76 10.80 14.88 16
300 356 305 57 432 25 - 12 holes 483 86 98 10.25 17.37 24.49 16
350 483 356 64 476 29 - 12 holes 527 137 140 12.02 20.41 29.48 16
400 514 381 64 540 29 - 16 holes 591 140 140 20.41 29.48 48.99 16
(1)
”A” dimensions shown are for GREEN THREAD HP fittings. 1”-6” fittings are compression molded; 8”-16” fittings are filament wound.
1”-6” filament wound fittings are in CI1370.
(2)
Nominal make-up dimension for drawing layout work only using non-threaded spigots. Do not use for assembly dimensions.
(3)
Flanges should be joined to flat-faced flanges. When joining to raised-faced flange connections, consult installation or engineering
manuals. Bolt torque, gasket thickness and hardness recommendations are in Manual INS6000.
45º ELBOWS(1) 1”-16” parts are available in Green Thread HP only.
X (2) X (2)
Pipe E GT RT Wt. Wt. Wt. Steady
Size A B C D Bolt Hole Size O(3) Pipe Pipe BxB BxF FxF Pressure
in. in. in. in. in. in. in. in. in. lbs. lbs. lbs. psig
1 2⅜ 2 ¾ 3⅛ ⅝ - 4 holes 4¼ 1 - 0.3 0.8 1.4 435
1½ 2⅞ 2¼ ¾ 3⅞ ⅝ - 4 holes 5 1⅛ - 0.4 1.2 2.0 435
2 2⅝ 2½ ¾ 4¾ ¾ - 4 holes 6 1⅝ 1⅝ 0.9 1.9 2.8 435
3 3¾ 3 1⅜ 6 ¾ - 4 holes 7½ 1⅞ 1¾ 1.6 3.5 7.9 435
4 3⅞ 4 1⅜ 7½ ¾ - 8 holes 9 2 1⅝ 2.4 5.1 13.1 232
6 4⅜ 5 1½ 9½ ⅞ - 8 holes 11 2¼ 2¼ 4.8 8.4 12.5 232
8 8⅛ 5½ 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 3 3⅜ 6.9 11.9 16.8 232
10 8⅝ 6½ 2 14 ¼ 1 - 12 holes 16 3¼ 3½ 8.9 18.5 28.2 232
12 9½ 7½ 2¼ 17 1 - 12 holes 19 3⅜ 3⅞ 14.0 32.6 47.2 232
14 12 ½ 7½ 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 5⅜ 5½ 17.0 46.0 73.0 232
16 13 ¼ 8 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 5½ 5½ 25.0 56.0 84.0 232
mm mm mm mm mm mm mm mm mm kg kg kg bar
25 60 51 19 79 16 - 4 holes 108 25 - 0.14 0.36 0.64 30
40 73 57 19 98 16 - 4 holes 127 29 - 0.18 0.54 0.91 30
50 67 64 19 121 19 - 4 holes 152 41 41 0.41 0.86 1.27 30
80 95 76 35 152 19 - 4 holes 190 48 44 0.73 1.59 3.58 30
100 98 102 35 190 19 - 8 holes 229 51 41 1.09 2.31 5.94 16
150 111 127 38 241 22 - 8 holes 279 57 57 2.18 3.81 5.67 16
200 206 140 44 298 22 - 8 holes 343 76 86 3.11 5.40 7.62 16
250 219 165 51 362 25 - 12 holes 406 83 89 4.04 8.39 12.79 16
300 241 190 57 432 25 - 12 holes 483 86 98 6.35 14.78 21.41 16
350 318 191 64 476 29 - 12 holes 527 137 140 7.71 20.87 33.11 16
400 337 203 64 540 29 - 16 holes 591 140 140 11.3 25.40 38.10 16
(1) ”A” dimensions shown are for GREEN THREAD HP fittings. 1”-6” fittings are compression molded; 8”-16” fittings are
filament wound. 1”-6” filament wound fittings are in CI1370.
(2) Nominal make-up dimension for drawing layout work only using non-threaded spigots. Do not use for assembly dimensions.
(3) Flanges should be joined to flat-faced flanges. When joining to raised-faced flange connections, consult installation or
engineering Manuals INS1000 & ENG1000. Bolt torque, gasket thickness and hardness recommendations are in
Manual INS1000.
2
TEES(1) 1”-16” parts are available in Green Thread HP only.
X (2) X (2)
Pipe E GT RT Wt. Wt. Wt. Wt. Steady
Size A B C D Bolt Hole Size O(3) Pipe Pipe 3B 1F 2F 3F Pressure
in. in. in. in. in. in. in. in. in. lbs. lbs. lbs. lbs. psig
1 2¾ 3½ ¾ 3⅛ ⅝ - 4 holes 4¼ 1 - 0.5 1.1 1.8 2.5 435
1½ 3⅜ 4 ¾ 3⅞ ⅝ - 4 holes 5 1⅛ - 0.9 1.9 2.8 3.6 435
2 3⅜ 4½ ¾ 4¾ ¾ - 4 holes 6 1⅝ 1⅝ 1.9 3.1 4.8 5.5 435
3 4⅝ 5½ 1⅜ 6 ¾ - 4 holes 7½ 1⅞ 1¾ 3.6 5.8 8.0 14.5 435
4 5⅛ 6½ 1⅜ 7½ ¾ - 8 holes 9 2 1⅝ 4.9 8.0 11.3 22.7 232
6 6 1⁄8 8 1½ 9½ ⅞ - 8 holes 11 2¼ 2¼ 10.1 14.3 19.0 22.3 232
8 11 ⅝ 9 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 3 3⅜ 16.1 20.4 24.6 28.9 232
10 13 11 2 14 ¼ 1 - 12 holes 16 3¼ 3½ 26.2 34.1 42.0 49.8 232
12 14 12 2¼ 17 1 - 12 holes 19 3⅜ 3⅞ 31.8 47.1 62.5 77.8 232
14 19 14 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 5⅜ 5½ 52.0 75.5 99.5 127.0 232
16 20 ¼ 15 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 5½ 5½ 68.0 107.0 135.0 170.0 232
mm mm mm mm mm mm mm mm mm kg kg kg kg bar
25 70 89 19 79 16 - 4 holes 108 25 - 0.2 0.5 0.8 1.1 30
40 86 102 19 98 16 - 4 holes 127 29 - 0.4 0.9 1.3 1.6 30
50 86 114 19 121 19 - 4 holes 152 41 41 0.9 1.4 2.2 2.5 30
80 117 127 35 152 19 - 4 holes 190 48 44 1.6 2.6 3.6 6.6 30
100 130 165 35 190 19 - 8 holes 229 51 41 2.2 3.6 5.1 10.3 16
150 156 203 38 241 22 - 8 holes 279 57 57 4.6 6.5 8.6 10.1 16
200 295 229 44 298 22 - 8 holes 343 76 86 7.3 9.3 11.2 13.1 16
250 330 279 51 362 25 - 12 holes 406 83 89 11.9 15.5 19.1 22.6 16
300 356 305 57 432 25 - 12 holes 483 86 98 14.4 21.4 28.3 35.3 16
350 483 356 64 476 29 - 12 holes 527 137 140 23.6 34.2 45.1 57.6 16
400 514 381 64 540 29 - 16 holes 591 140 140 30.8 48.5 61.2 77.1 16
(1) ”A” dimensions shown are for Green Thread HP fittings. 1”-6” fittings are compression molded; 8”-16” fittings are filament
wound. 1”-6” filament wound fittings are in CI1370.
(2) Nominal make-up dimension for drawing layout work only using non-threaded spigots. Do not use for assembly dimensions.
(3) Flanges should be joined to flat-faced flanges. When joining to raised-faced flange connections, consult installation or
engineering Manuals INS1000 & ENG1000. Bolt torque, gasket thickness and hardness recommendations are in Manual
INS1000.
3
4
(1)
Nominal make-up dimension for drawing lay-
out work only using non-threaded spigots. Do
not use for assembly dimensions.
REDUCING TEES
X1 X1 X2 X2 X1 X1 X2 X2
GT RT GT RT Steady GT RT GT RT Steady
Size AT Pipe(1) Pipe(1) AS Pipe(1) Pipe(1) Wgt. Pressure Size AT Pipe(1) Pipe(1) AS Pipe(1) Pipe(1) Wt. Pressure
in. in. in. in. in. in. in. lbs. psig mm mm mm mm mm mm mm kg bar
7 7
8x6 11 ⅝ 3 3⅜ 10 ¼ 2 /8 2 /8 23 232 200x150 295 76 86 260 73 73 10.4 16
8x4 11 ⅝ 3 3⅜ 10 ¼ 4⅜ 4 21 232 200x100 295 76 86 260 111 102 9.5 16
3 7
8x3 11 ⅝ 3 3⅜ 9⅞ 2 /8 20 232 200x80 295 76 86 251 76 73 9.1 16
8x2 11 ⅝ 3 3⅜ 9 13/16 1½ 1½ 19 232 200x50 295 76 86 249 38 38 8.6 16
10x8 13 1/16 3¼ 3½ 13 ⅝ 3 3⅜ 39 232 250x200 332 83 89 346 76 86 17.7 16
10x6 13 1/16 3¼ 3½ 11 ¾ 2 7/8 2 7/8 36 232 250x150 332 83 89 298 73 73 16.3 16
10x4 13 1/16 3¼ 3½ 11 ¾ 4⅜ 4 33 232 250x100 332 83 89 298 111 102 14.9 16
7
10x3 13 1/16 3¼ 3½ 11 ⅜ 3 2 /8 32 232 250x80 332 83 89 289 76 73 14.5 16
12x10 13 15/16 3⅜ 3 7/8 15 1/16 3¼ 3½ 51 232 300x250 354 86 98 383 83 89 23.1 16
7
12x8 13 15/16 3⅜ 3 /8 15 ⅛ 3 3⅜ 48 232 300x200 354 86 98 383 76 86 21.8 16
7 7 7
12x6 13 15/16 3⅜ 3 /8 13 ¼ 2 /8 2 /8 45 232 300x150 354 86 98 337 73 73 20.4 16
7
12x4 13 15/16 3⅜ 3 /8 13 ¼ 4⅜ 4 42 232 300x100 354 86 98 337 111 101 19.1 16
7
14x12 19 1/16 5⅜ 5½ 15 15/16 3⅜ 3 /8 67 232 350x300 484 137 140 405 86 98 30.4 16
14x10 19 1/16 5⅜ 5½ 15 9/16 3¼ 3½ 64 232 350x250 484 137 140 395 83 89 29.0 16
14x8 19 1/16 5⅜ 5½ 15 ⅝ 3 3⅜ 60 232 350x200 484 137 140 390 76 86 27.2 16
7 7
14x6 19 1/16 5⅜ 5½ 13 ¾ 2 /8 2 /8 57 232 350x150 484 137 140 349 73 73 25.9 16
16x14 20 ¼ 5½ 5½ 19 ½ 5⅜ 5½ 103 232 400x350 514 140 140 495 137 140 46.7 16
7
16x12 20 ¼ 5½ 5½ 16 15/16 3⅜ 3 /8 99 232 400x300 514 140 140 430 86 98 44.9 16
16x10 20 ¼ 5½ 5½ 16 ⅝ 3¼ 3½ 94 232 400x250 514 140 140 422 83 89 42.6 16
16x8 20 ¼ 5½ 5½ 16 ⅝ 3 3⅜ 90 232 400x200 514 140 140 422 76 86 40.8 16
X(1) for GT X(1) for RT Weight
E Bolt Torque (2) Wt. Steady Pressure Rating
Pipe
Flanges:
B C Pipe Pipe Flange
CC D Bolt Hole O Blind
Size
Size M FW M FW Min. Max. M FW Flg. M FW Blind(3)
Blind Flanges:
in in in in in in - no. in in in in ft-lbs lbs lbs lbs psig
FLANGES
1 3 3 3 1 5 1
1 /4 /4 /4 3 /8 /8 - 4 holes 4 /4 1 1 - - 20 25 0.6 0.6 0.8 435 435 300
3 3 5 5 1
1 1/2 1 3/4 /4 /4 3 7/8 /8 - 4 holes 1 1 /8 - - 20 25 0.9 0.9 0.9 435 435 300
2 3 3 3 6 25
2 1/4 /4 /4 4 3/4 /4 - 4 holes 1⅝ 1⅝ 1⅝ 1⅝ 30 1.3 1.3 1.3 435 435(4) 300
3 1 6 3 1¾ 1¾ 25 30 2.6 3.4
2 5/8 1 3/8 /4 - 4 holes 7 1/2 1 7/8 1 7/8 3.0 435 300(4) 300
2”-6” Red Thread HP
3 3
1”-12” Green Thread HP
1”-12” Green Thread HP
4 2 5/8 1 3/8 1 7 1/2 /4 - 8 holes 9 2 2 /8 1⅝ 1⅝ 25 30 3.6 4.9 4.0 232 (4) 150
232
6 3 7 11
1 1/2 1 1/8 9 1/2 /8 - 8 holes 2½ 2¼ 2¼ 2¼ 25 30 4.4 6.5 6.6 232 2324) 150
8 4 7
1 3/4 1 1/8 11 3/4 /8 - 8 holes 13 1/2 2 3/8 2 1/8 2 7/8 2⅝ 80 100 9.3 11.0 10.6 232 232 135
10 2 16 7 1 1 3
4 3/4 1 1/4 14 1/4 1 - 12 holes 3 /8 3 /8 4 /8 3 /8 80 100 16.0 15.8 16.3 232 232 95
14”-16” Red Thread or Green Thread HP
14”-16” Red Thread or Green Thread HP
12 5 2 1/4 1 1/4 17 1 - 12 holes 19 3 7/8 2 7/8 4 3 1/8 80 100 24.0 25.8 24.0 232 232 65
14 3 1/8 2 1/2 1 7/8 18 3/4 1 1/8 - 12 holes 20 3/4 - 3 - 3 80 100 - 30.7 44.8 - 232 150
16 1
3 /8 2 1/2 2 1/4 21 1/4 1 1/8 - 16 holes 23 1/4 - 3 - 3 80 100 - 37.0 67.3 - 232 150
mm mm mm mm mm mm mm mm(1) mm(1) mm(1) mm(1) N-m(2) kg kg kg bar bar bar

25 44 19 19 79 16 D - 4 holes 108 25 25 - - 27 34 0.27 0.27 0.36 30 30 20.7
Contact Molded (M)
Filament Wound (FW)
Filament Wound (FW)
40 44 19 19 98 16 D - 4 holes 127 25 29 - - 27 34 0.41 0.41 0.41 30 30 20.7

Compression Molded (M)
50 57 19 19 121 19 D - 4 holes 152 41 41 41 41 34 41 0.59 0.59 0.59 30 30(4) 20.7

(4)
80 67 35 25 152 19 D - 4 holes 191 48 48 44 44 34 41 1.18 1.54 1.36 30 21 20.7
(4)
100 67 35 25 191 19 D - 8 holes 229 51 60 41 41 34 41 1.63 2.22 1.81 16 16 10.3
150 76 38 29 241 22 D - 8 holes 279 64 57 57 57 34 41 2.00 2.95 2.99 16 16(4) 10.3
102 44 29 298 22 D - 8 holes 343 60 54 73 67 41 135 4.22 4.99 4.81 16 16 9.3
All flanges meet ANSI B16.5 Class 150 Bolt Hole Standards. The following flanges are available as standard parts:
200
Compression Molded (M) or Filament Wound (FW)
250 121 51 32 362 25 D - 12 holes 406 98 79 105 86 108 135 7.26 7.17 7.39 16 16 6.5
300 127 57 32 432 25 D - 12 holes 483 98 73 102 79 108 135 10.89 11.70 10.89 16 16 4.5
350 79 64 48 476 28 D - 12 holes 527 - 76 - 76 108 135 - 13.93 20.32 - 16 10.3
400 79 64 57 540 28 D - 16 holes 594 - 76 - 76 108 135 - 16.78 30.53 - 16 10.3
Heavy Duty Flange

(1 ) (3) (4)
Dimensions
Nominal make-up dimension for drawing Steel back-up plates must Heavy duty ANSI 16.5 Class 150
Sizes
layout work only using non-threaded spigots. be used to achieve pres- and 300 flanges rated to 450 psig B C
Do not use for assembly dimension sure ratings equivalent to (3.10 MPa) are available. Dimensions
(2) the pipe. are shown in the “Heavy Duty Flange
In In In
Flanges should be joined to flat-faced flang-
es. When joining to raised-faced flange con- Dimensions” table. The maximum bolt 2 3 2 3/4
torque for 2”-6” is 100 ft. lbs.
nections, consult FGS installation or engineer- 3 3 1/4 3
ing Manuals INS1000 & ENG1000. Bolt torque,
gasket thickness and hardness recommenda- 4 4 3/4 3 1/2
tions are in Manual INS1000.
5
6 4 1/4 4
ORIFICE FLANGES (2”-8” parts are available in Green Thread HP only)
Orifice Flange
Note: the 2” orifice flange has only one orifice
E X(1) X(1) Flange Bolt-

Pipe Bolt Hole GT RT Torque(2) Steady
Size B C D Size H J O Pipe Pipe ft-lbs Wt. Pressure
in in in in in in in in in in To Seal Max. lbs psig
2 4¼ 2 4¾ ¾ - 4 holes ½ NPT 1 6 1⅝ 1⅝ 25 30 3.6 435
3 5 2 6 ¾ - 4 holes ½ NPT 1 7½ 1⅞ 1⅜ 25 30 5.3 435
4 5 2 7½ ¾ - 8 holes ½ NPT 1 9 1⅝ 2 25 30 6.6 232
6 6 2 9½ ⅞ - 8 holes ½ NPT 1 11 2¼ 2¼ 25 30 8.8 232
8 8¾ 2 11 ¾ ⅞ - 8 holes ½ NPT 1 13 ½ 3⅛ 3½ 30 100 14.5 232
mm mm mm mm mm mm mm mm mm(1) mm(1) N-m(2) N-m(2) kg bar

50 108 51 121 19 - 4 holes 12.7 NPT 25 152 41 41 34 41 1.6 30
80 127 51 152 19 - 4 holes 12.7 NPT 25 191 48 35 34 41 2.4 30
100 127 51 191 19 - 8 holes 12.7 NPT 25 229 41 51 34 41 3.0 16
150 152 51 241 22 - 8 holes 12.7 NPT 25 279 57 57 34 41 4.0 16
200 222 51 298 22 - 8 holes 12.7 NPT 25 343 79 89 41 135 6.6 16
(1)
Nominal make-up dimension for drawing layout work only using non-threaded spigots.
Do not use for assembly dimensions.
(2)
Flanges should be joined to flat-faced flanges. When joining to raised-faced flange connections, consult installation or engineering Manuals INS1000 & ENG1000.
Gasket thickness and hardness recommendations are in Manual INS1000.
STUB ENDS
Nominal Pressure Bolt
A B D X Wgt.
Pipe Size Rating Torque
in psi ft-lb in in in in lbs.
2 250 66 2.75 0.27 3.91 2.13 0.5
X 3 200 66 2.88 0.28 5.16 2.26 0.7
A
4 150 66 2.88 0.28 6.66 2.10 1.0
6 150 111 3.88 0.39 8.53 3.69 2.4
B D
mm bar kg-mm mm mm mm mm kg
50 17 98 70 7 99 54 0.22
80 14 98 73 7 131 57 0.31
100 10 98 73 7 169 53 0.45
150 10 165 99 10 217 94 1.08
FLANGE RINGS
ANSI B16.5 Class 150 Nominal Bolt Hole
A B E No. of Holes Wgt.
Pipe Size Size
in in in in in # lbs.
B
H 2 2.78 0.82 6.00 3
/4 4 1.10
3 3.90 1.10 7.50 3
/4 4 2.10
4 4.90 1.10 9.00 3
/4 8 2.90
E A
6 7.26 1.25 11.00 7
/8 8 3.80
mm mm mm mm mm # kg
50 71 21 152 19 4 0.50
70 99 28 191 19 4 0.95
100 124 28 229 19 8 1.32
150 184 32 279 22 8 1.73
6
NIPPLES
GT - Green Thread HP
RT - Red Thread HP
 - Standard Available Size
Size Close 4” 6” 8” 10” 12” 16” 24” 36”

In. GT RT GT RT GT RT GT RT GT RT GT RT GT RT GT RT GT RT
1 2½ - - - X - X - - - - - - - - - - -
1½ 3⅛ - - - X - X - - - - - - - - - - -
2 4½ X - X3) X X X X - X - X - - - - - -
3 5⅛ 5⅛ - - X X4) X X - X - X - - - - - -
4 5⅜ 5⅜ - - X X X X - X - X - - - - - -
6 6⅛ 6⅛ - - X X - X X X - - - - - -
X(4) X(5)
8 8⅝ 9⅜ - - - - - - - - X X X X - X - -
10 9⅜ 9⅜ - - - - - - - - X X X X - X - X
12 9⅜ 10 ¼ - - - - - - - - X X X X - X - X
14 - X - - - - - - - - - - X X - X - X
16 - - - - - - - - - - - - X X - X - 
Actual length 4 ¼”
SLEEVE COUPLINGS
(3)
(4)
Actual length 6 ¼”
(5)
Actual length 6 ⅛”
Green Thread HP Couplings Red Thread HP Couplings
Pipe Steady Pipe Steady

Size A B X(1) Wt. Pressure Size A B X(1) Wt. Pressure
in. in. in. in. lbs. psig in. in. in. in. lbs. psig
1 2¾ 1½ 1 0.1 435 1 - - - - -
1½ 3¼ 2 1⅛ 0.1 435 1½ - - - - -
2 4⅞ 2⅝ 1⅝ 0.4 435 2 6 2⅝ 1⅝ 0.4 435
3 5 3¾ 2 0.8 435 3 6 3¾ 1⅞ 0.8 435
4 5 4¾ 2 0.9 232 4 7 4⅞ 2 1.4 435
6 7 6⅞ 2¼ 1.9 232 6 8⅜ 7⅛ 2¾ 2.8 435
8 10 9 3⅛ 3.4 232 8 10 9 2⅞ 3.3 232
10 10 ½ 11 3⅛ 5.2 232 10 10 ½ 11 ⅛ 3⅜ 4.7 232
12 11 13 ⅛ 3¼ 7.5 232 12 11 13 ⅛ 3½ 6.8 232
14 12 ½ 15 3⅞ 11.2 232 14 12 ½ 15 4 11.2 232
16 13 17 ⅛ 4⅛ 16.0 232 16 13 17 ⅛ 4⅛ 16.0 232
mm mm mm mm(1) kg bar mm mm mm mm(1) kg bar
25 70 38 25 0.05 30 25 - - - - -
40 83 52 29 0.05 30 40 - - - - -
50 124 67 41 0.18 30 50 152 67 41 0.18 30
80 127 95 51 0.36 30 80 152 95 48 0.36 30
100 127 121 51 0.41 16 100 178 124 51 0.64 30
150 178 175 57 0.86 16 150 213 181 70 1.27 30
200 254 229 79 1.54 16 200 254 229 73 1.50 16
250 268 279 79 2.36 16 250 268 283 86 2.13 16
300 279 333 83 3.40 16 300 279 333 89 3.08 16
350 318 381 98 5.08 16 350 318 381 102 5.08 16
400 330 435 105 7.26 16 400 330 435 105 7.26 16
7
ADAPTERS - 1” and 1 ½” parts are available in Green Thread only; 2”-8” parts are available in Green
Thread or Red Thread HP
(1)
Nominal make-up dimension for drawing layout work only using non-threaded
spigots. Do not use for assembly dimensions.
Bell X Male
X(1) X(1) X(1) X(1)

Pipe GT RT Wt. Wg. Steady Pipe GT RT Wt. Wt. Steady
Size A B Pipe Pipe GT RT Pressure Size A B Pipe Pipe GT RT Pressure
in. in. in. in. in. lbs. lbs. psig mm mm mm mm mm kg kg bar
1 3½ 1 1 - 0.1 - 435 25 89 25 25 - 0.05 - 30
1½ 3¾ 1½ 1⅛ - 0.3 - 435 40 99 38 29 - 0.14 - 30
2 4¼ 2 1⅝ 1⅜ 0.4 0.3 435 50 108 51 41 35 0.18 0.14 30
3 5½ 3 1⅞ 1⅜ 0.9 0.6 300 80 140 76 48 35 0.41 0.27 20.7
4 5½ 4 2 1⅝ 1.6 1.0 232 100 140 102 51 41 0.73 0.45 16
6 6 6 2¼ 2¼ 2.6 1.8 232 150 152 152 57 57 1.18 0.82 16
8 9¼ 8 3⅛ 3½ 7.2 6.6 232 200 235 203 79 89 3.27 2.99 16
Spigot X Male
X(1) X(1) X(1) X(1)

Pipe GT RT Wt. Wt. Steady Pipe GT RT Wt. Wt. Steady
1 2⅝ 1 - - 0.1 - 435 25 67 25 - - 0.05 - 30
1½ 2¾ 1¼ - - 0.3 - 435 40 70 38 - - 0.14 - 30
2 3⅝ 2 - - 0.4 0.3 435 50 92 51 - - 0.18 0.1 30
3 4⅝ 3 - - 0.9 0.6 300 80 117 76 - - 0.41 0.2 20.7
4 4⅞ 4 - - 1.1 1.0 232 100 124 102 - - 0.50 0.4 16
6 6⅞ 6 - - 2.6 2.0 232 150 175 152 - - 1.18 0.9 16
8 8 8 - - 5.6 4.9 232 200 203 203 - - 2.54 2.2 16
Bell X Female
X(1) X(1) X(1) X(1)

Pipe GT RT Wt. Wgt. Steady Pipe GT RT Wt. Wt. Steady
1 2⅝ - 1 - 0.1 - 435 25 67 - 25 - 0.05 - 30
1½ 2¾ - 1⅛ - 0.3 - 435 40 70 - 29 - 0.14 - 30
2 3½ - 1⅝ 1⅜ 0.6 0.3 435 50 89 - 41 35 0.27 0.1 30
3 4½ - 1⅞ 1⅜ 0.6 0.5 300 80 114 - 48 35 0.27 0.2 20.7
4 4½ - 2 1⅝ 0.6 0.5 232 100 114 - 51 41 0.27 0.2 16
6 5½ - 2¼ 2¼ 1.9 1.3 232 150 140 - 57 57 0.86 0.6 16
8 7 - 3⅛ 3½ 5.1 3.5 150 200 178 - 79 89 2.31 1.6 10.3
8
ADAPTERS - 1” and 1½” parts are available in Green Thread only; 2”-8” parts are available in Green
Thread or Red Thread HP; 10” and 12” are available in Red Thread HP.
Spigot X Female
X(1) X(1) X(1) X(1)

1 3⅝ 1 - - 0.2 - 435 25 92 25 - - 0.09 - 30
1½ 4 1½ - - 0.3 - 435 40 102 38 - - 0.14 - 30
2 3⅞ 2 - - 0.4 0.3 435 50 98 51 - - 0.18 0.14 30
3 4¾ 3⅛ - - 0.8 0.5 290 80 121 76 - - 0.36 0.23 20.7
4 4⅞ 4⅛ - - 1.0 .6 232 100 124 102 - - 0.45 0.27 16
6 6¾ 6 - - 3.4 2.6 232 150 171 152 - - 1.54 1.18 16
8 10 8 - - 8.0 7.1 150 200 254 203 - - 3.63 3.22 10
Bell X Grooved(2)
X(1) X(1) X(1) X(1)

1 3½ ⅞ 1 - 0.3 - 435 25 89 22 25 - 0.14 - 30
1½ 3⅞ 1½ 1⅛ - 0.5 - 435 40 98 38 29 - 0.23 - 30
2 4¼ 2 1⅝ 1⅜ 0.5 0.3 435 50 108 51 41 35 0.23 0.14 30
3 5 3 1⅞ 1⅜ 0.9 0.6 290 80 127 76 48 35 0.41 0.27 20.7
4 5 4 2 1⅝ 1.0 0.8 232 100 127 102 51 41 0.45 0.63 16
6 5⅝ 6 2¼ 2¼ 2.3 1.8 232 150 143 152 57 57 1.04 0.84 16
8 8¼ 8 3⅛ 3½ 5.8 4.9 232 200 210 203 79 89 2.63 2.22 16
10 8¼ 10 ⅛ - 3¾ - 6.3 190 250 210 257 - 95 - 2.86 13.1
Spigot X Grooved(2)
X(1) X(1) X(1) X(1)

Pipe GT RT Wt. Wt. Steady Pipe GT RT Wt. Wg. Steady
1 2¾ ⅞ - - 0.1 - 435 25 70 22 - - 0.05 - 30
1½ 3⅛ 1½ - - 0.2 - 435 40 79 38 - - 0.09 - 30
2 3⅝ 2 - - 0.3 0.3 435 50 92 51 - - 0.14 0.14 30
3 4¼ 3 - - 0.9 0.6 290 80 127 76 - - 0.41 0.27 20
4 4½ 4 - - 1.0 0.9 232 100 114 102 - - 0.45 0.41 16
6 5 6 - - 2.6 2.0 232 150 127 152 - - 1.18 0.91 16
8 7 8 - - 4.4 4.1 232 200 178 203 - - 2.00 1.86 16
10 7 10 ⅛ - - - 5.6 190 250 178 257 - - - 2.54 13.1
12 7 12 - - - 6.8 150 300 178 305 - - - 3.08 10.3
(1)
(2)
Compatible with Victaulic® HP70ES couplings.
9
CONCENTRIC REDUCERS (1”-16 parts are available in Green Thread HP only.)
Bell x Bell
X1(1) X2(1) X1(1) X2(1) X1(1) X2(1) X1(1) X2(1)

Pipe GT GT RT RT Steady Pipe GT GT RT RT Steady
Size A Pipe Pipe Pipe Pipe Wt. Pressure Size A Pipe Pipe Pipe Pipe Wt. Pressure
in. in. in. in. in. in. lbs. psig mm mm mm mm mm mm kg bar
2x1 5½ 1⅝ 1 1⅝ NA 0.6 435 50x25 140 41 25 41 NA 0.27 30
2x1 ½ 5 1⅝ 1⅛ 1⅝ NA 0.6 435 50x40 127 41 29 41 NA 0.27 30
3x1 6¼ 1⅞ 1 1⅞ NA 1.0 435 80X25 159 48 25 48 NA 0.45 30
3x1 ½ 6¼ 1⅞ 1⅛ 1¾ NA 1.1 435 80x40 159 48 29 44 NA 0.50 30
3x2 6 1⅞ 1⅛ 1⅞ 1⅝ 1.1 435 80x50 152 48 29 48 41 0.50 30
4X1 ½ 7⅜ 2 1⅛ 1⅝ NA 1.8 232 100X40 187 51 29 41 NA 0.82 16
4x2 8¼ 2 1⅝ 1⅝ 1⅝ 2.0 232 100x50 210 51 41 41 41 0.91 16
4x3 7 2 1⅞ 1⅝ 1⅞ 1.7 232 100x80 178 51 48 41 48 0.77 16
6x3 10 ⅞ 2⅞ 1⅞ 2⅞ 1⅞ 4.3 232 150x80 276 73 48 73 48 1.95 16
6x4 9 2¼ 2 2¼ 1⅝ 3.4 232 150x100 229 57 51 57 41 1.54 16
8x4 14 3 2 3⅜ 1⅝ 6.7 232 200x100 356 76 51 86 41 3.04 16
8x6 15 ¼ 3 2⅞ 3⅜ 2⅞ 7.3 232 200x150 387 76 73 86 73 3.31 16
10x6 15 ¼ 3¼ 2⅞ 3½ 2⅝ 10.5 232 250x150 387 83 73 89 67 4.76 16
10x8 16 ½ 3¼ 3 3½ 3⅜ 11.1 232 250x200 419 83 76 89 86 5.03 16
12x8 18 ⅜ 3⅜ 3 3⅞ 3⅜ 17.0 232 300x200 467 86 76 98 86 7.71 16
12x10 17 ¾ 3⅜ 3¼ 3⅞ 3½ 16.4 232 300x250 451 86 83 98 89 7.44 16
14x10 22 ⅞ 5⅜ 3¼ 5½ 3½ 21.9 232 350x250 581 137 83 140 89 9.93 16
14x12 22 ¾ 5⅜ 3⅜ 5½ 3⅞ 21.8 232 350x300 578 137 86 140 98 9.89 16
16x12 25 5½ 3⅜ 5½ 3⅞ 27.7 232 400x300 635 140 86 140 98 12.56 16
16x14 28 7¼ 7 7¼ 7 31.1 232 400x350 711 184 178 184 178 14.11 16
NOTE: MULTI-STEP reducers are available through 16” sizes. Information is available on request.
(1)
(2)
Flanges should be joined to flat-faced flanges. When joining to raised-faced flange connections, consult installation or
engineering manuals. Bolt torque, gasket thickness and hardness recommendations are in manual INS1000.
These comments also apply to the flanged concentric reducers on the following page.
10
CONCENTRIC REDUCERS (1”-16” parts are available in Green Thread HP only.)
Flanged(2)
Pipe E J Steady
Size B C D Bolt Hole Size O G H Bolt Hole Size P Wt. Pressure
in. in. in. in. in. in. in. in. in. in. lbs. psig
2x1 5 ¾ 4¾ ¾ - 4 holes 6 ¾ 3⅞ ⅝ - 4 holes 4¼ 2.6 300
2x1½ 5 ¾ 4¾ ¾ - 4 holes 6 ¾ 3⅞ ⅝ - 4 holes 5 2.6 300
3x1½ 6 1⅜ 6 ¾ - 4 holes 7½ ¾ 4¾ ¾ - 4 holes 5 4.4 190
3x2 6 1⅜ 6 ¾ - 4 holes 7½ ¾ 4¾ ¾ - 4 holes 6 4.4 190
4x2 7 1⅜ 7½ ¾ - 8 holes 9 1⅜ 6 ¾ - 4 holes 6 7.1 150
4x3 7 1⅜ 7½ ¾ - 8 holes 9 1⅜ 6 ¾ - 4 holes 7½ 7.1 150
6x3 9 1½ 9½ ⅞ - 8 holes 11 1⅜ 7½ ¾ - 8 holes 7½ 11.0 150
6x4 9 1½ 9½ ⅞ - 8 holes 11 1⅜ 7½ ¾ - 8 holes 9 11.0 150
8x4 11 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 1½ 9½ ⅞ - 8 holes 9 17.6 232
8x6 11 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 1½ 9½ ⅞ - 8 holes 11 17.6 232
10x6 12 2 14 ¼ 1 - 12 holes 16 1¾ 11 ¾ ⅞ - 8 holes 11 28.2 232
10x8 12 2 14 ¼ 1 - 12 holes 16 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 28.2 232
12x8 14 2¼ 17 1 - 12 holes 19 2 14 ¼ 1 - 12 holes 13 ½ 43.0 232
12x10 14 2¼ 17 1 - 12 holes 19 2 14 ¼ 1 - 12 holes 16 43.0 232
14x10 16 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 2¼ 17 1 - 12 holes 16 55.0 232
14x12 16 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 2¼ 17 1 - 12 holes 19 55.0 232
16x12 18 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 2½ 18 ¾ 1⅛ - 12 holes 19 89.5 232
16x14 18 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 2½ 18 ¾ 1⅛ - 12 holes 20 ¾ 89.5 232
mm mm mm mm mm mm mm mm mm mm kg bar
50x25 127 19 121 19 - 4 holes 152 19 98 16 - 4 holes 108 1.18 20.7
50x40 127 19 121 19 - 4 holes 152 19 98 16 - 4 holes 127 1.18 20.7
80x40 152 35 152 19 - 4 holes 191 19 121 19 - 4 holes 127 2.00 13.1
80x50 152 35 152 19 - 4 holes 191 19 121 19 - 4 holes 152 2.00 13.1
100x50 178 35 191 19 - 8 holes 229 35 152 19 - 4 holes 152 3.22 10.3
100x80 178 35 191 19 - 8 holes 229 35 152 19 - 4 holes 191 3.22 10.3
150x80 229 38 241 22 - 8 holes 279 35 191 19 - 8 holes 191 4.99 10.3
150x100 229 38 241 22 - 8 holes 279 35 191 19 - 8 holes 229 4.99 10.3
200x100 279 44 298 22 - 8 holes 343 38 241 22 - 8 holes 229 7.98 16
200x150 279 44 298 22 - 8 holes 343 38 241 22 - 8 holes 279 7.98 16
250x150 305 51 362 25 - 12 holes 406 44 298 22 - 8 holes 279 12.79 16
250x200 305 51 362 25 - 12 holes 406 44 298 22 - 8 holes 343 12.79 16
300x200 356 57 432 25 - 12 holes 483 51 362 25 - 12 holes 343 19.50 16
300x250 356 57 432 25 - 12 holes 483 51 362 25 - 12 holes 406 19.50 16
350x250 406 64 476 29 - 12 holes 527 57 432 25 - 12 holes 406 24.95 16
350x300 406 64 476 29 - 12 holes 527 57 432 25 - 12 holes 483 24.95 16
400x305 457 64 540 29 - 16 holes 591 64 476 29 - 12 holes 483 40.60 16
406x350 457 64 540 29 - 16 holes 591 64 476 29 - 12 holes 527 40.60 16
11
ECCENTRIC REDUCERS (1”-16” parts are available in Green Thread HP only.)
Bell x Bell
X1(1) X2(1) X1(1) X2(1) X1(1) X2(1) X1(1) X2(1)

Pipe GT GT RT RT Steady Pipe GT GT RT RT Steady
Size A Pipe Pipe Pipe Pipe Wt. Pressure Size A Pipe Pipe Pipe Pipe Wt. Pressure
2x1 5½ 1⅝ 1 1⅝ NA 0.6 435 50x25 140 41 25 41 NA 0.27 30
2x1½ 5½ 1⅝ 1⅛ 1⅝ NA 0.6 435 50x40 140 41 29 41 NA 0.27 30
3x1 6¼ 1⅞ 1 1⅞ NA 1.0 435 80X25 159 48 25 48 NA 0.45 30
3x1½ 6¼ 1⅞ 1⅛ 1¾ NA 1.1 435 80x40 159 48 29 44 NA 0.50 30
3x2 7 1/8 1⅞ 1⅛ 1⅞ 1⅝ 1.1 435 80x50 181 48 29 48 41 0.50 30
4X1½ 7⅜ 2 1⅛ 1⅝ NA 1.8 232 100X40 187 51 29 41 NA 0.82 16
4x2 8¼ 2 1⅝ 1⅝ 1⅝ 2.0 232 100x50 210 51 41 41 41 0.91 16
4x3 8 2 1⅞ 1⅝ 1⅞ 1.7 232 100x80 203 51 48 41 48 0.77 16
6x3 10 ⅞ 2⅞ 1⅞ 2⅞ 1⅞ 4.3 232 150x80 276 73 48 73 48 1.95 16
6x4 10 ¾ 2¼ 2 2¼ 1⅝ 3.4 232 150x100 273 57 51 57 41 1.54 16
8x4 14 3 2 3⅜ 1⅝ 6.7 232 200x100 356 76 51 86 41 3.04 16
8x6 15 ¼ 3 2⅞ 3⅜ 2⅞ 7.3 232 200x150 387 76 73 86 73 3.31 16
10x6 15 ¼ 3¼ 2⅞ 3½ 2⅝ 10.5 232 250x150 387 83 73 89 67 4.76 16
10x8 16 ½ 3¼ 3 3½ 3⅜ 11.1 232 250x200 419 83 76 89 86 5.03 16
12x8 18 ⅜ 3⅜ 3 3⅞ 3⅜ 17.0 232 300x200 467 86 76 98 86 7.71 16
12x10 17 ¾ 3⅜ 3¼ 3⅞ 3½ 16.4 232 300x250 451 86 83 98 89 7.44 16
14x10 22 ⅞ 5⅜ 3¼ 5½ 3½ 21.9 232 350x250 581 137 83 140 89 9.93 16
14x12 22 ¾ 5⅜ 3⅜ 5½ 3⅞ 21.8 232 350x300 578 137 86 140 98 9.89 16
16x12 25 5½ 3⅜ 5½ 3⅞ 27.7 232 400x300 635 140 86 140 98 12.56 16
16x14 28 7¼ 7 7¼ 7 31.1 232 400x350 711 184 178 184 178 14.11 16
NOTE: MULTI-STEP reducers are available through 16” sizes. Information is available on request.
(1)
(2)
engineering manuals. Bolt torque, gasket thickness and hardness recommendations are in manual INS1000.
These comments also apply to the flanged concentric reducers on the following page.
12
ECCENTRIC REDUCERS (1”-16” parts are available in Green Thread HP only.)
Flanged(2)
Pipe B C D E O G H J P Wt. Steady

Size Bolt Hole Size Bolt Hole Size Pressure
in. in. in. in. in. in. in. in. in. in. lbs. psig
2x1 5 ¾ 4¾ ¾ - 4 holes 6 ¾ 3⅞ ⅝ - 4 holes 4¼ 2.6 300
2x1½ 5 ¾ 4¾ ¾ - 4 holes 6 ¾ 3⅞ ⅝ - 4 holes 5 2.6 300
3x1 6 1⅜ 6 ¾ - 4 holes 7½ ¾ 4¾ ¾ - 4 holes 5 4.4 190
3x1½ 6 1⅜ 6 ¾ - 4 holes 7½ ¾ 4¾ ¾ - 4 holes 5 4.4 190
3x2 6 1⅜ 6 ¾ - 4 holes 7½ ¾ 4¾ ¾ - 4 holes 6 4.4 190
4x1½ 7 1⅜ 7½ ¾ - 8 holes 9 1⅜ 6 ¾ - 4 holes 6 7.1 150
4x2 7 1⅜ 7½ ¾ - 8 holes 9 1⅜ 6 ¾ - 4 holes 6 7.1 150
4x3 7 1⅜ 7½ ¾ - 8 holes 9 1⅜ 6 ¾ - 4 holes 7½ 7.1 150
6x3 9 1½ 9½ ⅞ - 8 holes 11 1⅜ 7½ ¾ - 8 holes 7½ 11.0 150
6x4 9 1½ 9½ ⅞ - 8 holes 11 1⅜ 7½ ¾ - 8 holes 9 11.0 150
8x4 11 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 1½ 9½ ⅞ - 8 holes 9 17.6 232
8x6 11 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 1½ 9½ ⅞ - 8 holes 11 17.6 232
10x6 12 2 14 ¼ 1 - 12 holes 16 1¾ 11 ¾ ⅞ - 8 holes 11 28.2 232
10x8 12 2 14 ¼ 1 - 12 holes 16 1¾ 11 ¾ ⅞ - 8 holes 13 ½ 28.2 232
12x8 14 2¼ 17 1 - 12 holes 19 2 14 ¼ 1 - 12 holes 13 ½ 43.0 232
12x10 14 2¼ 17 1 - 12 holes 19 2 14 ¼ 1 - 12 holes 16 43.0 232
14x10 16 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 2¼ 17 1 - 12 holes 16 55.0 232
14x12 16 2½ 18 ¾ 1 ⅛ - 12 holes 20 ¾ 2¼ 17 1 - 12 holes 19 55.0 232
16x12 18 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 2½ 18 ¾ 1⅛ - 12 holes 19 89.5 232
16x14 18 2½ 21 ¼ 1 ⅛ - 16 holes 23 ¼ 2½ 18 ¾ 1⅛ - 12 holes 20 ¾ 89.5 232
mm mm mm mm mm mm mm mm mm mm kg bar
50x25 127 19 121 19 - 4 holes 152 19 98 16 - 4 holes 108 1.18 20.7
50x40 127 19 121 19 - 4 holes 152 19 98 16 - 4 holes 127 1.18 20.7
80x25 375 35 152 19 - 4 holes 191 19 121 19 - 4 holes 127 2.00 13
80x40 152 35 152 19 - 4 holes 191 19 121 19 - 4 holes 127 2.00 13.1
80x50 152 35 152 19 - 4 holes 191 19 121 19 - 4 holes 152 2.00 13.1
100x40 391 35 191 19 - 8 holes 229 35 152 19 - 4 holes 152 3.20 10.0
100x50 178 35 191 19 - 8 holes 229 35 152 19 - 4 holes 152 3.22 10.3
100x80 178 35 191 19 - 8 holes 229 35 152 19 - 4 holes 191 3.22 10.3
150x80 229 38 241 22 - 8 holes 279 35 191 19 - 8 holes 191 4.99 10.3
150x100 229 38 241 22 - 8 holes 279 35 191 19 - 8 holes 229 4.99 10.3
200x100 279 44 298 22 - 8 holes 343 38 241 22 - 8 holes 229 7.98 16
200x150 279 44 298 22 - 8 holes 343 38 241 22 - 8 holes 279 7.98 16
250x150 305 51 362 25 - 12 holes 406 44 298 22 - 8 holes 279 12.79 16
250x200 305 51 362 25 - 12 holes 406 44 298 22 - 8 holes 343 12.79 16
300x200 356 57 432 25 - 12 holes 483 51 362 25 - 12 holes 343 19.50 16
300x250 356 57 432 25 - 12 holes 483 51 362 25 - 12 holes 406 19.50 16
350x250 406 64 476 29 - 12 holes 527 57 432 25 - 12 holes 406 24.95 16
350x300 406 64 476 29 - 12 holes 527 57 432 25 - 12 holes 483 24.95 16
400x305 457 64 540 29 - 16 holes 591 64 476 29 - 12 holes 483 40.60 16
406x350 457 64 540 29 - 16 holes 591 64 476 29 - 12 holes 527 40.60 16
13
REDUCER BUSHING
Reducer Bushing
X(1) X(1) X(1) X(1)

Pipe GT RT Steady Pipe GT RT Steady
Size A Pipe Pipe Wt. Pressure Size A Pipe Pipe Wt. Pressure
in. in. in. in. lbs psig mm mm mm mm kg bar
* 1⅛ - - 0.1 435 * 29 - - 0.05 30
** 1⅜ 1 - 0.1 435 ** 35 25 - 0.05 30
2x1 2¼ 1 - 0.4 435 50x25 57 25 - 0.18 30
2x1 NPT 1¾ - - 0.4 435 50x25 44 - - 0.18 30
2x1¼ NPT 1¾ - - 0.4 435 50x30 44 - - 0.18 30
2x1 ½ 2 1⅛ - 0.1 435 50x40 51 29 - 0.05 30
2x1 ½ NPT 1¾ - - 0.1 435 50x40 44 - - 0.05 30
3x2 2¼ 1⅝ 1⅝ 0.8 435 80x50 57 41 41 0.36 30
4x3 2⅝ 1⅞ 1⅜ 1.0 232 100x80 67 48 35 0.45 16
6x4 3⅛ 2 1½ 3.9 232 150x100 79 51 38 1.77 16
8x6 3¼ 3 2⅜ 6.8 232 200x150 83 76 60 3.08 16
10x8 4 2⅝ 3 9.9 232 250x200 102 67 76 4.49 16
12x10 4½ 3 3¼ 11.8 232 300x250 114 76 83 5.35 16
14x12 5½ 3⅞ 4⅛ 20.2 232 350x300 140 98 105 9.16 16
16x14 6 4½ 4½ 28.9 232 400x350 152 114 114 13.11 16
*
1x ¼ NPT, 1x ½ NPT, 1x ¾ NPT, 1 ½x ½ NPT, 1 ½x ¾ NPT
1 ½x1NPT, 1 ½x1(X-GT), 1 ½x1 ¼ NPT
**
NOTE: MULTI-STEP and ECCENTRIC reducers are available through 16” sizes. Information available on request.
(1)
14
LATERALS
45º Lateral Belled
X(1) X(1) X(1) X(1)

Size A F Pipe Pipe Wt. Pressure Size A F Pipe Pipe Wt. Pressure
in. in. in. in. in. lbs. psig mm mm mm mm mm kg bar
1 3⅞ 2½ 1 - 0.6 150 25 98 64 25 - 0.27 10.3
1½ 5¼ 3¼ 1 - 1.3 150 40 133 83 25 - 0.59 10.3
2 6⅝ 2¾ 1½ 1½ 4.1 150 50 168 70 38 38 1.86 10.3
3 7¾ 4¼ 1⅞ 1¾ 4.4 150 80 197 108 48 44 2.00 10.3
4 9 4⅜ 2 1⅝ 7.8 150 100 229 111 51 41 3.54 10.3
6 12 ½ 5¾ 2¼ 2¼ 13.7 135 150 318 146 57 57 6.21 9.3
8 16 ¼ 7⅜ 3⅛ 3½ 33.7 135 200 413 187 79 89 15.29 9.3
10 19 ⅝ 8¾ 3⅛ 3⅜ 53.3 120 250 498 222 79 86 24.17 8.3
12 24 ¾ 11 ¾ 3¼ 3½ 96.0 90 300 629 298 83 89 43.54 6.2
14 32 ½ 15 ¾ 3⅞ 4 154.2 75 350 826 400 98 102 69.94 5.2
16 35 ¾ 17 ¾ 4⅛ 4⅛ 222.6 75 400 908 451 105 105 101 5.2
45º Lateral Flanged(2)

E E
Pipe Bolt Hole Steady Pipe Bolt Hole Steady
Size B C D Size F O Wt. Press. Size B C D Size F O Wt. Press.
in. in. in. in. in. in. in. lbs. psig mm mm mm mm mm mm mm kg bar
1 6 ¾ 3¼ ⅝-4 holes 4½ 4¼ 2.8 150 25 152 19 83 16-4 holes 114 108 1.27 10.3
1½ 8½ ¾ 3⅞ ⅝-4 holes 5½ 5 4.4 150 40 216 19 98 16-4 holes 140 127 2.00 10.3
2 8⅞ ¾ 4¾ ¾-4 holes 6⅜ 6 7.8 150 50 225 19 121 19-4 holes 162 152 3.54 10.3
3 11 ¾ 1⅜ 6 ¾-4 holes 8 7½ 13.4 150 80 298 35 152 19-4 holes 203 191 6.08 10.3
4 12 ⅞ 1⅜ 7½ ¾-8 holes 8½ 9 19.2 150 100 327 35 191 19-8 holes 216 229 8.71 10.3
6 18 1½ 9½ ⅞-8 holes 11 11 35 135 150 457 38 241 22-8 holes 279 279 15.9 9.3
8 21 ¾ 1¾ 11 ¾ ⅞-8 holes 13 ¾ 13 ½ 65.3 135 200 552 44 298 22-8 holes 349 343 29.6 9.3
10 26 ⅝ 2 14 ¼ 1-12 holes 16 ⅝ 16 112 120 250 676 51 362 25-12 holes 422 406 50.8 8.3
12 32 2¼ 17 1-12 holes 20 19 172 90 300 813 57 432 25-12 holes 508 483 78 6.2
14 36 2½ 18 ¾ 1⅛-12 holes 22 20 ¾ 209 75 350 914 64 476 29-12 holes 559 527 94.6 5.2
16 40 2½ 21 ¼ 1⅛-16 holes 24 23 ¼ 267 75 400 1,016 64 540 29-16 holes 610 594 121 5.2
(1)
Nominal make-up dimension for drawing layout work only using non-threaded spigots. Do not use for assembly
dimensions.
(2)
INS1000.
15
CROSSES
Cross - Belled
Pipe X(1) X(1) Steady Pipe X(1) X(1) Steady

Size A GT Pipe RT Pipe Wt. Pressure Size A GT Pipe RT Pipe Wt. Pressure
in. in. in. in. lbs. psig mm mm mm mm kg bar
1 2¾ 1 - 1.4 300 25 70 25 - 0.64 20.7
1½ 3⅜ 1⅛ - 2.0 300 40 86 29 - 0.91 20.7
2 3⅜ 1⅝ 1½ 3.4 300 50 86 41 38 1.54 20.7
3 4⅝ 1⅞ 1¾ 8.5 190 80 117 48 44 3.86 13.1
4 5⅛ 2 1⅝ 10.7 150 100 130 51 41 4.85 10.3
6 6⅛ 2¼ 2¼ 17.3 150 150 156 57 57 7.85 10.3
8 11 ⅝ 3⅛ 3½ 30.8 150 200 295 79 89 13.97 10.3
10 13 ⅛ 3¼ 3½ 42.7 150 250 333 83 89 19.37 10.3
12 14 3⅜ 3⅞ 73.2 150 300 356 86 98 33.20 10.3
14 16 3⅞ 4 104 150 350 406 98 102 47.27 10.3
16 17 ¼ 4⅛ 4⅛ 143 150 400 438 105 105 64.86 10.3
Cross - Flanged(2)
E Steady E Steady
Pipe Bolt Hole Size Pres- Pipe Bolt Hole Pres-
Size B C D O Wt. sure Size B C D Size O Wt. sure
1 3½ ¾ 3⅛ ⅝ -4 holes 4¼ 3.8 300 25 89 19 79 16 -4 holes 108 1.7 20.7
1½ 4 ¾ 3⅛ ⅝ -4 holes 5 5.4 300 40 102 19 79 16 -4 holes 127 2.5 20.7
2 4½ ¾ 4¾ ¾ -4 holes 6 8.6 300 50 114 19 121 19 -4 holes 152 3.9 20.7
3 5½ 1⅜ 6 ¾ -4 holes 7½ 15.1 190 80 140 35 152 19 -4 holes 191 6.8 13.1
4 6½ 1⅜ 7½ ¾ -8 holes 9 22.8 150 100 165 35 191 19 -8 holes 229 10.3 10.3
6 8 1½ 9½ ⅞ -8 holes 11 34.9 150 150 203 38 241 22 -8 holes 279 15.8 10.3
8 9 1¾ 11 ¾ ⅞ -8 holes 13 ½ 61.2 150 200 229 44 298 22 -8 holes 343 27.8 10.3
10 11 2 14 ¼ 1 -12 holes 16 83.5 150 250 279 51 362 25 -12 holes 406 37.9 10.3
12 12 2¼ 17 1 -12 holes 19 145 150 300 305 57 432 25 -12 holes 483 65.8 10.3
14 14 2½ 18 ¾ 1⅛ -12 holes 20 ¾ 224 150 350 356 64 476 29 -12 holes 527 102 10.3
16 15 2½ 21 ¼ 1 ⅛ -16 holes 23 ¼ 303 150 400 381 64 540 29 -16 holes 594 137 10.3
(1)
(2 )
Flanges should be joined only to flat-faced flanges. When joining to raised-faced flange connections, consult installation or
INS1000.
16
SADDLES (Parts are available in Green Thread HP only.)
Belled Side Outlet

X(1) X(1) X(1) X(1)
C GT RT Steady GT RT Steady
Size A B Angle Pipe Pipe Wt. Pressure Size A B Pipe Pipe Wt. Pressure
in. in. in. Degree in. in. lbs. psig mm mm mm mm mm kg bar
2x1 2⅞ 4 180 1 - 0.6 435 50x25 73 102 25 - 0.27 30
2x1 ½ 2⅞ 4 180 1⅛ - 0.5 232 50x40 73 102 29 - 0.23 16
3x1 3½ 6 180 1 - 1.5 300 80x25 89 152 25 - 0.68 20.7
3x1 ½ 3½ 6 180 1⅛ - 0.9 232 80x40 89 152 29 - 0.41 16
3x2 4 6 180 1⅝ 1⅝ 1.4 232 80x50 102 152 41 41 0.64 16
4x1 4 6 180 1 - 1.4 232 100x25 102 152 25 - 0.64 16
4x1 ½ 4 6 180 1⅛ - 1.5 232 100x40 102 152 29 - 0.68 16
4x2 4½ 6 180 1⅝ 1⅝ 1.5 232 100x50 114 152 41 41 0.68 16
4x3 5¼ 6 180 1⅞ 1¾ 1.6 200 100x80 133 152 48 44 0.73 13.8
6x1 5 6 120 1 - 1.4 232 150x25 127 152 25 - 0.64 16
6x1 ½ 5 6 120 1⅛ - 1.3 232 150x40 127 152 29 - 0.59 16
6x2 5½ 6 120 1⅝ 1⅝ 1.5 232 150x50 140 152 41 41 0.68 16
6x3 6¼ 6 120 1⅞ 1¾ 1.6 150 150x80 159 152 48 44 0.73 10.3
6x4 6⅜ 8 140 2 1⅝ 2.4 125 150x100 162 203 51 41 1.09 8.6
8x1 (2)
7⅛ 9 120 1 - 3.1 232 200x25 181 229 25 - 1.41 16
8x1 ½(2) 7⅛ 9 120 1⅛ - 2.8 232 200x40 181 229 29 - 1.27 16
8x2 7 9 180 1⅝ 1⅝ 2.7 232 200x50 178 229 41 41 1.22 16
10x1 (2)
8⅛ 9 95 1 - 3.1 232 250x25 206 229 25 - 1.41 16
10x1½(2) 8⅛ 9 95 1⅛ - 2.8 232 250x40 206 229 29 - 1.27 16
10x2 8 9 180 1⅝ 1⅝ 2.7 232 250x50 203 229 41 41 1.22 16
10x3 9 14 150 1⅞ 1¾ 6.1 232 250x80 229 356 48 44 2.77 16
12x1(2) 9⅛ 10 90 1 - 3.6 232 300x25 232 254 25 - 1.63 16
12x1½ (2)
9⅛ 10 90 1⅛ - 3.3 232 300x40 232 254 29 - 1.50 16
12x2 9 10 180 1⅝ 1⅝ 3.2 232 300x50 229 254 41 41 1.45 16
12x3 10 14 125 1⅞ 1¾ 6.1 232 300x80 254 356 48 44 2.77 16
12x4 9⅜ 17 155 2 1⅝ 8.6 232 300x100 238 432 51 41 3.90 16
14x1(2) 10 12 95 1 - 4.7 232 350x25 254 305 25 - 2.13 16
14x1½ (2)
10 12 95 1⅛ - 4.4 232 350x40 254 305 29 - 2.00 16
14x2 10 12 95 1⅝ 1⅜ 4.3 232 350x50 254 305 41 35 1.95 16
14x3 10 ⅞ 15 120 1⅞ 1¾ 6.9 232 350x80 276 381 48 44 3.13 16
14x4 10 ¼ 17 135 2 1⅝ 8.4 232 350x100 260 432 51 41 3.81 16
16x1(2) 11 13 90 1 - 5.4 232 400x25 279 330 25 - 2.45 16
16x1½ (2)
11 13 90 1⅛ - 5.1 232 400x40 279 330 29 - 2.31 16
16x2 11 13 90 1⅝ 1⅜ 5 232 400x50 279 330 41 35 2.27 16
(1)
(2)
Saddle is manufactured by bonding a reducer bushing into a saddle with a 2” outlet.
17
SADDLES, Continued (Parts are available in Green Thread HP only.)
X(1) X(1) X(1) X(1)

C GT RT Steady GT RT Steady
Size A B Angle Pipe Pipe Wt. Pressure Size A B Pipe Pipe Wt. Pressure
in. in. in. Degree in. in. lbs. psig mm mm mm mm mm kg bar
16x3 11 ⅞ 15 105 1⅞ 1¾ 6.9 232 400x80 302 381 48 44 3.13 16
16x4 11 ¼ 17 120 2 1⅝ 8.6 232 400x100 286 432 51 41 3.90 16
THREADED SIDE OUTLET NPT INTERNAL THREADS
C Steady Steady
Size A B Angle Wt. Pressure Size A B Wt. Pressure
in. in. in. Degree lbs. psig mm mm mm kg bar
2x1 2⅞ 4 180 0.6 435 50x25 73 102 0.27 30
2x1 ¼ 2⅞ 4 180 0.6 232 50x30 73 102 0.27 16
2x1 ½ 2⅞ 4 180 0.5 232 50x40 73 102 0.23 16
3x1 3½ 6 180 1.1 300 80x25 89 152 0.50 20.7
3x1 ¼ 3½ 6 180 1.0 232 80x30 89 152 0.45 16
3x1 ½ 3½ 6 180 1.0 232 80x40 89 152 0.45 16
4x1 4 6 180 1.6 232 100x25 102 152 0.73 16
4x1 ¼ 4 6 180 1.5 232 100x30 102 152 0.68 16
4x1 ½ 4 6 180 1.4 232 100x40 102 152 0.64 16
6x1 5 6 120 1.5 232 150x25 127 152 0.68 16
6x1 ¼ 5 6 120 1.4 232 150x30 127 152 0.64 16
6x1 ½ 5 6 120 1.5 232 150x40 127 152 0.68 16
8x1 7⅛ 9 120 3.1 232 200x25 181 229 1.41 16
10x1 8⅛ 9 95 3.1 232 250x25 206 229 1.41 16
12x1 9⅛ 10 90 3.6 232 300x25 232 254 1.63 16
14x1 10 12 95 4.7 232 350x25 254 305 2.13 16
16x1 11 13 90 5.4 232 400x25 279 330 2.45 16
18
Green Thread HP16 Branch Table
Branch Diameter (inch)
1 1.5 2 3 4 6 8 10 12 14 16
1 T - - - - - - - - - -
1.5 RBT T - - - - - - - - -
2 S S/RBT T - - - - - - - -
Header Diameter (inch)
3 S S/RBT S/RBT T - - - - - - -
4 S S S/RBT S*/RBT T - - - - - -
6 S S S S*/RBT S*/RBT T - - - - -
8 S S S/T T T T T - - - -
10 S S S/T S/T T T T T - - -
12 S S S/T S/T S/T T T T T - -
14 S S S S/T S/T T T T T T -
16 S S S S/T S/T T T T T T T
S - Saddle, T - Tee, S/T - Tee or Saddle, S/RBT - Saddle or compression molded Tee with Reducer Bushing.
Notes:
1. In general, saddles are limited to branch sizes that are 1/3 of the header size or smaller.
2. Saddles are limited to outlet size of 6 inch or less.
3. Saddles are rated the same as Tees unless otherwise noted by *.
END CAPS (Parts are available in GREEN THREAD HP only.)
1”-4” End Cap 6”-16” End Cap
X(1) X(1) X(1) X(1)

Size A Pipe Pipe Wt. Pressure Size A Pipe Pipe Wt. Pressure
in. in. in. in. lbs. psig mm mm mm mm kg bar
1 2¾ 1 - 0.3 435 25 70 25 - 0.14 30
1½ 2⅝ 1⅛ - 0.6 435 40 67 29 - 0.27 30
2 2¾ 1⅝ 1⅝ 1.4 435 50 70 41 41 0.64 30
3 3¼ 1⅞ 1¾ 1.9 435 80 83 48 44 0.86 30
4 3¾ 2 1⅝ 3.0 232 100 95 51 41 1.36 16
6 7 2⅝ 2½ 4.2 232 150 178 67 64 1.91 16
8 8¾ 2⅞ 3½ 5.6 232 200 222 60 86 2.54 16
10 9⅞ 5⅜ 5⅝ 8.4 232 250 251 111 143 3.81 16
12 11 4⅝ 4 /8 7
12.5 232 300 279 95 124 5.67 16
14 12 5⅞ 5⅞ 15.6 232 350 305 137 140 7.08 16
16 13 5½ 5½ 19.5 232 400 330 140 140 8.85 16
(1)
Nominal make-up dimension for drawing layout work only using non-threaded spigots. Do not use for
assembly dimensions.
19

17115 San Pedro Ave. Suite 200 Estrada de Acesso à Zona P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box 17324
Phone: +55 81 3501 0023

CI1350ENG - November 2015
HP 16 Large Diameter (LD) Epoxy Fittings
(232 psi unless noted) OIL & GAS CHEMICAL MARINE O
& INDUSTRIAL
Standard 90° Elbow Long Radius 90° Elbow

(Bell x Bell) (Bell x Bell, Long Radius 1.5D)
Pipe Size A X(1) Weight Pipe Size A X(1) Weight

in mm in mm in mm lbs kg in mm in mm in mm lbs kg
18 450 21.75 552 8.0 203 140 64 18 450 36.75 933 8.0 203 167 76
20 500 25.25 641 9.1 231 200 91 20 500 42.25 1,073 9.1 231 225 102
24 600 29.00 737 10.0 254 250 114 24 600 50.00 1,270 10.0 254 258 117
30 750 36.50 927 13.9 353 450 204
36 900 43.50 1,105 16.8 427 800 364 Long Radius 45° Elbow
(Bell x Bell, Long Radius 1.5D)
Standard 45° Elbow
(Bell x Bell) Pipe Size A X(1) Weight
in mm in mm in mm lbs kg
Pipe Size A X(1) Weight 18 450 20.90 531 8.0 203 100 45
in mm in mm in mm lbs kg 20 500 24.70 627 9.1 231 135 61
18 450 14.75 375 8.0 203 100 45 24 600 28.90 734 10.0 254 155 70
20 500 17.60 447 9.1 231 140 64
24 600 20.20 513 10.0 254 200 91 22.5° Elbow
30 750 24.80 630 13.9 353 375 170
(Bell x Bell)
36 900 29.40 747 16.8 427 700 318
42 1050 35.30 897 18.7 475 1,100 500
Pipe Size A X(1) Weight
30° Elbow in mm in mm in mm lbs kg
(Bell x Bell) 30 750 20.50 521 13.9 353 250 113
36 900 24.30 617 16.8 427 525 238
42 1050 31.90 810 18.7 475 800 363
11.25° Elbow
30 750 21.90 556 13.9 353 300 136
36 900 25.90 658 16.8 427 600 272
(Bell x Bell)
42 1050 30.60 777 18.7 475 950 431
This is a nominal make-up dimension for drawing layout work only. Do not use for assembly
(1)
dimensions.
NOTE: When rated according to ASTM D5685 criteria, the pressure rating for 36” diameter and
30 750 19.10 485 13.9 353 225 102
smaller fittings is 16 bar and the pressure rating for 42” is 14 bar. 36 900 22.30 566 16.8 427 450 204
When rated according to ISO 14692, the pressure rating for 30” and 36” is 14.7 bar and the pressure 42 1050 28.20 716 18.7 475 675 306
rating for 42” is 12.7 bar
View of Fitting Illustrations
90° Elbow 45° Elbow 30° Elbow 22.5° Elbow 11.25° Elbow
2 HP 16 Large Diameter Epoxy Fittings
Tees Sleeve Coupling

(Bell x Bell x Bell) (Bell x Bell)

18 450 22.38 568 8.0 203 320 145 18 450 21.00 533 8.0 203 51 23
20 500 26.25 667 9.1 231 360 163 20 500 26.00 660 9.1 231 76 35
24 600 28.00 711 10.0 254 450 204 24 600 29.50 749 10.0 254 122 55
30 750 36.50 927 13.9 353 750 340 30 750 35.00 889 13.9 353 200 91
36 900 40.50 1,029 16.8 427 1,200 545 36 900 41.00 1,041 16.8 427 320 145
42 1050 46.00 1,168 18.7 475 500 227
Reducing Tees
Pipe Size AT AS X1(1) X 2(1) Weight

in mm in mm in mm in mm in mm lbs kg
18 x 14 450 x 350 22.38 568 20.50 521 8.0 203 6.4 163 280 127
18 x 16 450 x 400 22.38 568 21.00 533 8.0 203 6.6 167 300 136
20 x 16 500 x 400 26.25 667 22.50 572 9.1 231 6.6 167 320 145
20 x 18 500 x 450 26.25 667 22.75 578 9.1 231 8.0 203 340 154
24 x 18 600 x 450 28.00 711 25.25 641 10.0 254 8.0 203 400 182
24 x 20 600 x 500 28.00 711 27.75 705 10.0 254 9.1 231 420 191
Concentric Reducers Nipples

(Bell x Bell) (X = Available Lengths)
Pipe Size A X(1) X(2) Weight Pipe Size Overall Length

in mm in mm in mm in mm lbs kg in mm 24" (610 mm) 36" (914 mm) 42" (1067 mm)
18 x 16 450 x 400 28.75 730 8.0 203 6.8 173 110 50 18 450 X X
20 x 18 500 x 450 32.00 813 9.1 231 8.0 203 140 64 20 500 X X
24 x 20 600 x 500 46.25 1,175 10.0 254 9.1 231 190 86 24 600 X
30 x 24 750 x 600 50.50 1283 13.9 353 10.0 254 300 136 30 750 X
36 x 30 900 x 750 56.00 1422 16.8 427 13.9 352 450 205 36 900 X
42 x 36 1050 x 900 61.50 1562 18.7 475 16.8 428 750 340 42 1050 X
NOTE: When rated according to ASTM D5685 criteria, the pressure rating for 36” diameter and smaller fittings is 16 bar and the pressure rating for 42” is 14 bar.
When rated according to ISO 14692, the pressure rating for 30” and 36” is 14.7 bar and the pressure rating for 42” is 12.7 bar
Tee Sleeve Coupling Reducing Tee Concentric Reducer Nipple

HP 16 Large Diameter Epoxy Fittings 3
Flanges
(Filament Wound (FW) and Blind Flange ANSI B16.5 Class 150)
E FW FW Blind
Bold Hole Size Flange Flange Flange
Pipe Size B C CC D Number of Bolts O X(1) Bolt Torque Weight Weight
in mm in mm in mm in mm in mm in mm in mm in mm ft•lbs N•m lbs kg Blind kg
18 450 9.0 229 2.75 70 2.50 64 22.75 578 1.25 - 16 32 - 16 25.0 635 6.8 173 200 271 76 35 125 57
20 500 11.0 279 2.75 70 2.75 70 25.00 635 1.25 - 20 32 - 20 27.5 699 7.8 198 200 271 92 42 140 64
24 600 13.0 330 3.00 76 3.31 84 29.50 749 1.38 - 20 35 - 20 32.0 813 9.5 241 200 271 124 56 155 70
(1)
This is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
Van Stone Flanges

(ANSI B16.5 Class 150 (18"-24"), ANSI B16.1 Class 125 (30"-42"))
Nom.
Nom. Weight
Pipe Max. Bolt Weight Bolt
Size A B X(1) D E F G H I Torque Hub Ring
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm ft•lbs N•m lbs kg lbs kg
18 450 21.4 545 19.9 506 7.5 191 9.00 229 8.50 216 2.25 57 1.25 32 22.75 578 25.00 635 200 271 39 18 98 44
20 500 23.7 602 21.9 557 8.5 216 9.88 251 9.38 238 2.25 57 1.25 32 25.00 635 27.50 699 200 271 53 24 114 52
24 600 28.1 713 25.9 658 10.0 254 11.75 298 11.25 286 2.25 57 1.38 35 29.50 749 32.00 813 200 271 79 36 140 64
30 750 34.6 880 N/A N/A 10.0 254 10.00 254 9.50 241 2.25 57 1.38 35 36.00 914 38.75 984 400 543 121 55 192 87
36 900 41.1 1043 N/A N/A 13.0 330 13.00 330 12.50 318 2.25 57 1.63 41 42.75 1,086 46.00 1,168 400 543 208 94 270 122
42 1050 47.8 1214 N/A N/A 19.5 495 19.50 495 19.00 483 3.00 76 1.63 41 49.50 1,257 53.00 1,346 400 543 440 200 445 202
(1)
All 18” - 42” (450-1050 mm) Van Stone Flanges will have to be custom fit to spigot.
Saddles
X1(1) X1(1)
Pipe Size A B C W/RT Pipe W/GT Pipe
in mm in mm in mm deg in mm lbs kg
18 x 2 450 x 50 12.75 324 13 330 90 1.6 41 1.6 41
18 x 3 450 x 75 13.25 381 15 337 90 1.8 46 1.9 48
20 x 2 500 x 50 13.75 349 13 330 90 1.6 41 1.6 41
20 x 3 500 x 75 14.25 362 15 381 90 1.8 46 1.9 48
24 x 2 600 x 50 16.00 406 13 330 70 1.6 41 1.6 41
24 x 3 600 x 75 16.25 413 15 381 70 1.8 46 1.9 48
(1)
NOTE: When rated according to ASTM D5685 criteria, the pressure rating for 36” diameter and smaller fittings is 16 bar and the pressure rating for 42” is 14 bar.
When rated according to ISO 14692, the pressure rating for 30” and 36” is 14.7 bar and the pressure rating for 42” is 12.7 bar
Flange - Filament Wound / Blind Van StoneFlange Saddle
4 HP 16 Large Diameter Epoxy Fittings
information only, and it is not intended for design purposes. 17115 San Pedro Avenue, Ste 200
Although every effort has been made to maintain the accuracy
and reliability of its contents, National Oilwell Varco in no way San Antonio, Texas 78232 USA
assumes responsibility for liability for any loss, damage or Phone: 210 477 7500
injury resulting from the use of information and data herein nor Fax: 210 477 7560
is any warranty expressed or implied. Always cross-reference
the bulletin date with the most current version listed at the
web site noted in this literature.

CI1351ENG June 2016
HP 25 Epoxy Fittings
(Filament wound with reinforced epoxy inner liner - Compatible with Red Thread and Green
O I L & GThread
AS HP
CHE M I C A25
L piping
M A R I N Esystems)
OFFSHORE FOUI E
L L& G A S
HANDLING
M CI NHIENMGI C A L
& INDUSTRIAL
MARINE
& INDUSTRIAL
90° Elbow Tees

2 50 6.31 160 2.44 62 8 4 2 50 5.56 141 2.44 62 13 6
3 80 7.94 202 2.46 63 14 6 3 80 6.25 159 2.46 63 21 9
4 100 9.75 248 2.98 76 22 10 4 100 7.44 189 2.98 76 29 13
6 150 12.81 325 2.70 69 28 13 6 150 9.56 243 2.70 69 36 16
8 200 19.50 495 5.87 149 40 18 8 200 13.50 343 5.87 149 60 27
10 250 23.25 591 6.79 172 60 27 10 250 15.75 400 6.79 172 90 41
12 300 27.00 686 7.43 189 90 41 12 300 17.00 432 7.43 189 130 59
14 350 30.00 762 6.87 175 135 61 14 350 19.50 495 6.87 175 190 86
16 400 34.00 864 7.65 194 180 82 16 400 21.25 540 7.65 194 250 113
18 450 40.75 1035 11.88 302 480 216 18 450 26.38 670 11.88 302 600 272
20 500 47.25 1200 13.92 354 550 250 20 500 31.25 794 13.92 354 700 318
24 600 57.00 1448 17.10 434 650 295 24 600 35.00 889 17.10 434 800 363
45° Elbow Sleeve Couplings

2 50 4.55 116 2.44 62 6 3 2 50 6.00 152 1.61 41 1 0.5
3 80 5.25 133 2.46 63 10 5 3 80 6.00 152 1.72 44 3 1.5
4 100 6.25 159 2.98 76 17 8 4 100 7.00 178 2.52 64 7 3
6 150 7.50 191 2.70 69 21 9 6 150 8.38 213 2.97 75 14 6
8 200 12.47 317 5.87 149 24 11 8 200 12.50 318 4.77 121 15 7
10 250 14.46 367 6.79 172 36 16 10 250 16.50 419 5.87 149 17 8
12 300 16.46 418 7.43 189 50 23 12 300 18.00 457 6.52 166 25 11
14 350 17.70 450 6.87 175 85 38 14 350 16.00 406 6.30 160 30 14
16 400 19.94 506 7.65 194 120 54 16 400 18.00 457 5.75 146 36 16
18 450 24.93 633 11.88 302 290 132 18 450 29.00 737 11.88 302 125 57
20 500 29.68 754 13.92 354 330 150 20 500 36.00 914 13.92 354 160 73
24 600 35.91 912 17.10 434 400 181 24 600 43.50 1105 17.10 434 195 88
(1)
90° Elbow 45° Elbow Tee Sleeve Coupling
2 HP 25 Epoxy Fittings
Reducing Tees
Pipe Size AT X1(1) AS X 2(1) Weight

in mm in mm in mm in mm in mm lbs kg
3x2 80x50 6.22 158 2.46 62 6.99 178 2.44 62 19 9.0
4x2 100x50 7.46 189 2.98 76 7.46 189 2.44 62 28 13.0
4x3 100x80 7.46 189 2.98 76 7.46 189 2.46 62 31 14.0
6x2 150x50 9.53 242 2.70 69 8.45 215 2.44 62 36 16.0
6x3 150x80 9.53 242 2.70 69 8.55 217 2.46 62 38 17.0
6x4 150x100 9.53 242 2.70 69 8.91 226 2.98 76 45 20.0
8x2 200x50 13.50 343 5.87 149 9.81 249 2.44 62 39 18.0
8x3 200x80 13.50 343 5.87 149 9.91 252 2.46 62 41 18.0
8x4 200x100 13.50 343 5.87 149 10.27 261 2.98 76 45 20.0
8x6 200x150 13.50 343 5.87 149 10.28 261 2.70 69 50 22.0
10x3 250x40 15.75 400 6.79 172 11.41 290 2.46 62 58 26.0
10x4 250x100 15.75 400 6.79 172 11.77 299 2.98 76 60 27.0
10x6 250x150 15.75 400 6.79 172 11.78 299 2.70 69 65 29.0
10x8 250x200 15.75 400 6.79 172 15.50 394 5.87 149 70 32.0
12x4 300x100 17.00 432 7.43 189 13.27 337 2.98 76 77 35.0
12x6 300x150 17.00 432 7.43 189 13.28 337 2.70 69 81 36.0
12x8 300x200 17.00 432 7.43 189 17.00 432 5.87 149 89 40.0
12x10 300x250 17.00 432 7.43 189 17.75 451 6.79 172 94 43.0
14x6 350x150 19.50 495 6.87 174 13.80 351 2.70 69 130 59.0
14x8 350x200 19.50 495 6.87 174 17.52 445 5.87 149 137 62.0
14x10 350x250 19.50 495 6.87 174 18.27 464 6.79 172 144 65.0
14x12 350x300 19.50 495 6.87 174 19.02 483 7.43 189 152 68.0
16x8 400x200 21.25 540 7.65 194 18.53 471 5.87 149 168 76.0
16x10 400x250 21.25 540 7.65 194 19.28 490 6.79 172 174 78.0
16x12 400x300 21.25 540 7.65 194 20.03 509 7.43 189 183 82.0
16x14 400x350 21.25 540 7.65 194 20.03 509 6.87 174 192 86.0
18x10 450x250 26.38 670 11.88 302 22.27 566 6.79 172 340 153.0
18x12 450x300 26.38 670 11.88 302 23.02 585 7.43 189 355 160.0
18x14 450x350 26.38 670 11.88 302 21.02 534 6.87 174 370 167.0
18x16 450x400 26.38 670 11.88 302 22.02 559 7.65 194 390 176.0
20x12 500x300 31.25 794 13.92 354 24.52 623 7.43 189 380 171.0
20x14 500x350 31.25 794 13.92 354 22.52 572 6.87 174 390 176.0
20x16 500x400 31.25 794 13.92 354 23.52 597 7.65 194 410 185.0
20x18 500x400 31.25 794 13.92 354 26.77 680 11.88 302 440 198.0
24x14 600x350 35.00 889 17.10 434 25.02 636 6.87 174 490 221.0
24x16 600x400 35.00 889 17.10 434 26.02 661 7.65 194 500 225.0
24x18 600x450 35.00 889 17.10 434 29.27 743 11.88 302 520 234.0
24x20 600x500 35.00 889 17.10 434 32.77 832 13.92 354 550 248.0
(1)
Reducing Tee
HP 25 Epoxy Fittings 3
Concentric Reducers
Pipe Size A X1(1) X 2(1) Weight

in mm in mm in mm in mm lbs kg
3x2 80x50 6.22 158 2.46 62 6.99 178 19 9.0
4x2 100x50 7.46 189 2.98 76 7.46 189 28 13.0
4x3 100x80 7.46 189 2.98 76 7.46 189 31 14.0
6x2 150x50 9.53 242 2.70 69 8.45 215 36 16.0
6x3 150x80 9.53 242 2.70 69 8.55 217 38 17.0
6x4 150x100 9.53 242 2.70 69 8.91 226 45 20.0
8x2 200x50 13.50 343 5.87 149 9.81 249 39 18.0
8x3 200x80 13.50 343 5.87 149 9.91 252 41 18.0
8x4 200x100 13.50 343 5.87 149 10.27 261 45 20.0
8x6 200x150 13.50 343 5.87 149 10.28 261 50 22.0
10x3 250x40 15.75 400 6.79 172 11.41 290 58 26.0
10x4 250x100 15.75 400 6.79 172 11.77 299 60 27.0
10x6 250x150 15.75 400 6.79 172 11.78 299 65 29.0
10x8 250x200 15.75 400 6.79 172 15.50 394 70 32.0
12x4 300x100 17.00 432 7.43 189 13.27 337 77 35.0
12x6 300x150 17.00 432 7.43 189 13.28 337 81 36.0
12x8 300x200 17.00 432 7.43 189 17.00 432 89 40.0
12x10 300x250 17.00 432 7.43 189 17.75 451 94 43.0
14x6 350x150 19.50 495 6.87 174 13.80 351 130 59.0
14x8 350x200 19.50 495 6.87 174 17.52 445 137 62.0
14x10 350x250 19.50 495 6.87 174 18.27 464 144 65.0
14x12 350x300 19.50 495 6.87 174 19.02 483 152 68.0
16x8 400x200 21.25 540 7.65 194 18.53 471 168 76.0
(1)
Concentric Reducer
Flanges
Max Bolt
Pipe Size A B D O X(1) Hole Size # of Torque Weight
in mm in mm in mm in mm in mm in mm in mm Bolts ft•lbs N•m lbs kg
ANSI 150
2 50 2.92 74 2.75 70 4.75 121 6.19 157 2.39 61 0.750 19 4 100 135 3 1.3
3 80 3.21 82 3.00 76 6.00 152 7.69 195 3.57 91 0.750 19 4 100 135 5 2.4
4 100 3.74 95 3.50 89 7.50 191 9.19 233 4.60 117 0.750 19 8 100 135 9 4.0
6 150 4.22 107 3.95 100 9.50 241 11.19 284 6.70 170 0.875 22 8 100 135 14 6.1
ANSI 300
2 50 3.00 76 2.75 70 5.00 127 6.50 165 2.67 68 0.750 19 8 100 135 3 1.4
3 80 3.25 83 3.00 76 6.63 168 8.25 210 2.83 72 0.875 22 8 100 135 6 2.7
4 100 3.75 95 3.50 89 7.88 200 10.00 254 3.30 85 0.875 22 8 100 135 10 4.5
6 150 4.25 108 4.00 102 10.63 270 12.50 317 3.78 96 0.875 22 12 100 135 15 6.8
Van Stone Flanges

Max Bolt
Pipe Size A B C D O X(1) Hole Size # of Torque Weight(2)
in mm in mm in mm in mm in mm in mm in mm in mm Bolts ft•lbs N•m lbs kg
ANSI 150
2 50 2.92 74 2.75 70 0.75 19 4.75 121 6.00 152 2.67 68 0.75 19 4 100 135 6 3
3 80 3.21 82 3.00 76 0.75 19 6.00 152 7.50 191 2.83 72 0.75 19 4 100 135 10 4
4 100 3.74 95 3.50 89 1.00 25 7.50 191 9.00 229 3.30 84 0.75 19 8 100 135 15 7
6 150 4.22 107 3.95 100 1.00 25 9.50 241 11.00 279 3.78 96 0.88 22 8 100 135 24 11
8 200 5.00 127 4.75 121 1.50 38 11.75 298 13.50 343 4.50 114 0.88 22 8 200 271 46 21
10 250 6.25 159 6.00 152 1.88 48 14.25 362 16.00 406 5.75 146 1.00 25 12 200 271 74 34
12 300 7.50 191 7.25 184 1.88 48 17.00 432 19.00 483 7.00 178 1.00 25 12 200 271 114 52
14 350 7.00 178 6.50 165 1.88 48 18.75 476 20.75 527 6.25 159 1.13 29 12 200 271 124 56
16 400 7.87 200 7.38 187 2.25 57 21.25 540 23.25 591 7.12 181 1.13 29 16 200 271 180 82
18 450 9.00 229 8.50 216 2.25 57 22.75 578 25.00 635 8.00 203 1.25 32 16 200 271 191 87
20 500 9.88 251 9.38 238 2.25 57 25.00 635 27.50 699 8.88 226 1.25 32 20 200 271 235 107
24 600 11.75 298 11.25 286 2.25 57 29.50 749 32.00 813 10.45 265 1.38 35 20 200 271 303 137
(1)
X dimension is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
(2)
Weights are for the fiberglass Stub End and 2-piece Galvanized steel bolt ring combination.
A C
B A
B
X D O
OD
Flange Van Stone Flange

HP 25 Epoxy Fittings 5
Van Stone Flanges

Max Bolt
Pipe Size A B C D O X(1) Hole Size # of Torque Weight(2)
in mm in mm in mm in mm in mm in mm in mm in mm Bolts ft•lbs N•m lbs kg
ANSI 300
2 50 2.92 74 2.75 70 0.75 19 5.00 127 6.50 165 2.67 68 0.75 19 8 100 135 7 3
3 80 3.21 82 3.00 76 0.75 19 6.63 168 8.25 210 2.83 72 0.88 22 8 100 135 12 5
4 100 3.74 95 3.50 89 1.00 25 7.88 200 10.00 254 3.30 84 0.88 22 8 100 135 19 8
6 150 4.22 107 3.95 100 1.00 25 10.63 270 12.50 318 3.78 96 0.88 22 12 100 135 32 14
8 200 5.00 127 4.75 121 1.50 38 13.00 330 15.00 381 4.50 114 1.00 25 12 200 271 51 23
10 250 6.25 159 6.00 152 1.88 48 15.25 387 17.50 445 5.75 146 1.13 29 16 200 271 78 36
12 300 7.50 191 7.25 184 1.88 48 17.75 451 20.50 521 7.00 178 1.25 32 16 200 271 113 51
14 350 7.00 177 6.50 165 1.88 48 20.25 514 23.00 584 6.25 159 1.25 32 20 200 271 130 59
16 400 7.87 200 7.38 187 2.25 57 22.50 572 25.50 648 7.12 181 1.38 35 20 200 271 174 79
18 450 9.00 229 8.50 216 2.25 57 24.75 629 28.00 711 8.00 203 1.38 35 24 200 271 250 113
20 500 9.88 251 9.38 238 2.25 57 27.00 686 30.50 775 8.88 226 1.38 35 24 200 271 296 134
24 600 11.75 298 11.25 286 2.25 57 32.00 813 36.00 914 10.45 265 1.63 41 24 200 271 447 203
(1)
X dimension is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
(2)
Weights are for the fiberglass Stub End and 2-piece Galvanized steel bolt ring combination.
Nipples
Pipe Size 4 6 8 10 12 16 24 36 48 54
in mm 100 150 200 250 300 400 600 900 1200 1350
2 50 X X
3 80 X X
4 100 X X
6 150 X X X X
8 200 X X
10 250 X X X
12 300 X X X
14 350 X X X
16 400 X X X
18 450 X
20 500 X
24 600 X
X - Standard available size

C
A
B
D O
Van Stone Flange Nipple
assumes responsibility for liability for any loss, damage or Phone: 210 477 7500
injury resulting from the use of information and data herein nor Fax: 210 477 7560
is any warranty expressed or implied. Always cross-reference
the bulletin date with the most current version listed at the
web site noted in this literature.

CI1360ENG November 2016
GREEN THREAD™ HP 32/40 Fittings
2”-16” Fittings and Accessories
Fittings are filament wound with a reinforced epoxy inner liner and compatible with HP 32/40 bar piping systems.
Sizes 2”-12” are rated to 40 bar, and 14” and 16” are rated to 32 bar
90° Elbows Diameter A X(1) Weight

Bell x Bell
2 50 6.25 159 2.50 64 8.0 3.6
3 75 9.00 229 3.25 83 12.0 5.4
4 100 11.25 286 4.00 102 16.0 7.3
6 150 14.75 375 4.50 114 24.0 10.9
8 200 21.75 552 7.75 197 46.3 21.0
10 250 26.00 660 8.88 225 92.6 42.0
12 300 30.50 775 10.25 260 140 63.5
14 350 33.00 838 8.75 222 447 203
16 400 37.00 940 10.00 254 587 267
45° Elbows Diameter A X(1) Weight

Bell x Bell in mm in mm in mm lbs kg
2 50 4.50 114 2.50 64 13.7 6.2
3 75 6.25 159 3.25 83 17.1 7.8
4 100 7.75 197 4.00 102 27.5 12.5
6 150 9.50 241 4.50 114 32.7 14.9
8 200 14.75 375 7.75 197 92.5 42.0
10 250 17.00 432 8.88 225 145 65.8
12 300 20.00 508 10.25 260 200 90.7
14 350 20.75 527 8.75 222 235 107
16 400 23.00 584 10.00 254 309 140
(1)
Tees
Bell x Bell x Bell
Nominal
Diameter A X(1) Weight
2 50 5.50 140 2.50 64 13.7 6.2
3 75 7.25 184 3.25 83 20.5 9.3
4 100 9.00 229 4.00 102 27.3 12.4
6 150 11.50 292 4.50 114 55.7 25.3
8 200 15.75 400 7.75 197 119 53.9
10 250 18.50 470 8.88 225 164 74.4
12 300 20.50 521 10.25 260 258 117
14 350 22.50 521 8.75 222 352 160
16 400 24.50 622 10 254 440 200
Reducing Tees
Bell x Bell x Bell
Diameter AT AS X1(1) X2(1)

3x2 75x50 7.19 183 7.01 178 3.25 83 2.50 64
4x3 100x75 8.87 225 8.45 215 4.00 102 3.25 83
4x2 100x50 8.87 225 7.48 190 4.00 102 2.50 64
6x4 150x100 11.50 292 10.39 264 4.50 114 4.00 102
6x3 150x75 11.50 292 9.51 242 4.50 114 3.25 83
8x6 200x150 15.75 400 12.25 311 7.75 197 4.50 114
8x4 200x100 15.75 400 11.75 298 7.75 197 4.00 102
10x8 250x200 18.38 467 17.75 451 8.87 225 7.75 197
10x6 250x150 18.38 467 13.75 349 8.87 225 4.50 114
12x10 300x250 20.50 521 20.38 518 10.25 260 8.87 225
12x8 300x200 20.50 521 19.25 489 10.25 260 7.75 197
14x12 350x300 22.50 571 22.52 572 8.75 222 10.25 260
14x10 350x250 22.50 571 20.90 531 8.75 222 8.75 222
16x14 400x350 24.38 619 23.03 585 9.75 251 8.75 222
16x12 400x300 24.38 619 23.53 598 9.75 251 10.25 260
(1)
Nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
Diameter A X1(1) X2(1) Weight
Concentric Reducer
Bell x Bell in mm in mm in mm in mm lbs kg
3x2 75x50 9.25 235 3.25 83 2.50 64 8.1 3.7
4x3 100x75 11.75 298 4.00 102 3.25 83 11.7 5.3
6x4 150x100 15.00 381 4.50 114 4.00 102 15.4 7.0
8x6 200x150 21.00 533 7.75 167 4.50 114 27.0 12.2
10x8 250x200 26.00 660 8.875 229 7.75 167 44.5 20.2
12x10 300x250 29.75 756 10.25 261 8.875 225 69.4 31.5
14x12 350x300 32.75 834 8.875 225 10.25 261 107 48.4
16x14 400x350 35.75 906 10.00 254 8.75 222 154 70.1
Diameter A X(1) Weight

Sleeve Couplings in mm in mm in mm lbs kg
Bell x Bell 2 50 6.50 161 2.50 64 0.9 0.4
3 75 8.00 203 3.25 83 1.9 0.8
4 100 9.50 241 4.00 102 2.0 0.9
6 150 10.50 266 4.50 114 4.4 2.0
8 200 18.50 470 7.75 197 11.5 5.2
10 250 20.75 527 8.88 225 17.6 8.0
12 300 24.00 610 10.25 260 25.4 11.5
14 350 25.00 635 8.75 222 156 71.0
16 400 27.25 692 10.00 254 206 93.4
Bolt Size & Max Bolt

Diameter A B D O X(1)
Quantity Torque Wgt.
Flanges
ANSI 16.5 in in in in in in in Bolts ft • lbs lbs
Class #150 2 3.00 2.75 4.75 6.00 2.75 0.75 4 100 4.75
3 3.25 3.00 6.00 7.50 3.00 0.75 4 100 7.5
A 4 3.75 3.50 7.50 9.00 3.50 0.75 8 150 11.9
B
6 4.25 4.00 9.50 11.00 4.00 0.88 8 150 17.4
X
OD Diameter B C D O X(1) Wgt.
Quantity Torque
mm mm mm mm mm mm mm Bolts N•M kg
50 74 70 121 152 70 19.0 4 136 2.2
75 82 76 152 190 76 19.0 4 136 3.4
100 95 89 191 228 89 19.0 8 204 5.4
(1)
This is a nominal make-up
dimension for drawing layout 150 107 100 241 279 101 22.2 8 204 7.9
work only. Do not use for
assembly dimensions.
Flanges Bolt Size & Max Bolt
ANSI 16.5 Diameter A B D O X(1) Wgt.
Quantity Torque
Class #300
in in in in in in in Bolts ft • lbs lbs
2 3.00 2.75 5.00 6.50 2.75 0.75 8 100 5.4
A 3 3.25 3.00 6.63 8.25 3.00 0.88 8 100 9
B 4 3.75 3.50 7.88 10.00 3.50 0.88 8 150 16
6 4.25 4.00 10.63 12.50 4.00 0.88 12 150 25.5
X
Diameter A B D O X(1) Wgt.
OD Quantity Torque
mm mm mm mm mm mm mm Bolts N•M kg
50 74 70 127 165 68 19 8 136 2.5
75 82 76 168 210 75 22 8 136 4.1
100 95 89 200 254 89 22 8 204 7.1
150 107 100 270 317 101 22 12 204 11.6
C
A
B
Van Stone Flanges
ANSI 16.5
Class #300
X D O
(1)
Nominal make-up Bolt Size & Max Bolt
dimension for drawing Diameter A B C D O X(1) Wgt.
layout work only. Do
Quantity Torque
not use for assembly
dimensions.
in in in in in in in in Bolts ft • lbs lbs
8 5.00 4.75 1.50 13.00 15.00 5.00 1.00 12 200 50.7
10 6.25 6.00 1.88 15.25 17.50 6.00 1.125 16 200 78.4
12 7.50 7.25 1.88 17.75 20.50 7.50 1.25 16 200 113
14 7.00 6.50 2.25 20.25 23.00 7.00 1.25 20 250 130
16 7.88 7.38 2.25 22.50 25.50 7.75 1.375 20 250 174
mm mm mm mm mm mm mm(1) mm Bolts N•m kg

200 127 121 38 330 381 124 25 12 272 23.0
250 159 152 48 387 445 156 28 16 272 35.6
300 191 184 48 451 521 187 31 16 272 51.3
350 178 165 57 514 584 175 31 20 340 58.9
400 200 187 57 572 648 197 35 20 340 78.9

CI1370 June 2013
SILVER STREAK™ FITTINGS DIMENSIONS
• Silver Streak piping and fittings are designed especially for abrasive and corrosive services such
as limestone and gypsum slurries, found in flue gas desulfurization (FGD) scrubber applications.
• Silver Streak piping systems are designed to operate at temperatures up to 225°F and pressures
up to 225 psig.
• All bell end and assembled flanged* Silver Streak fittings are rated for service up to 225 psig.
• A complete line of standard long-radius fittings are available. Odd degree elbows are available on
special order.
• Fittings are constructed with the same abrasion-resistant additives as the pipe.
• All fittings, except compression molded, have a nominal corrosion/abrasion barrier of 100 mils.
90° Elbow Nominal 225 psig 150 psig 225 psig BxB FxF
Pipe Size A B B X(1) Weight Weight
(In.) (In.) (In.) (In.) (In.) (lbs) (lbs)
2 6.31 -- 9.50 2.64 8.80 11.80
3 8.00 -- 11.62 2.86 13.20 19.20
4 9.75 -- 13.50 3.13 17.60 26.20
BELL x BELL 6 12.75 -- 17.00 2.76 26.50 38.00
8 19.50 16.12 24.5* 5.28 35.00 45.00
B
10 23.25 19.88 29.0* 5.12 67.00 86.00
12 27.00 23.12 33.0* 6.40 101 138
B 14 30.00 24.50 34.0* 4.55 198 256
16 34.00 27.87 38.0* 5.61 260 322
FLANGE x FLANGE
18 36.75 -- 47.0 6.63 353 468
20 42.25 -- 53.0 7.75 470 609
24 50.00 -- 63.0 9.25 672 866
45° Elbow Nominal 225 psig 150 psig 225 psig BxB FxF
2 4.56 -- 7.50 2.64 5.0 8.40
3 5.25 -- 8.62 2.86 8.1 14.10
4 6.25 -- 9.62 3.13 10.8 19.40
6 7.50 -- 11.37 2.76 16.2 27.70
BELL x BELL 8 12.50 9.00 17.5* 5.28 21.6 32.00
10 14.50 11.12 20.3* 5.12 43.0 62.00
B 12 16.50 12.62 23.0* 6.40 65.0 102
14 17.62 12.25 22.0* 4.55 109 167
16 20.00 13.75 24.0* 5.61 144 206
B
18 20.93 -- 31.0 6.63 209 324
FLANGE x FLANGE
20 24.68 -- 36.0 7.75 259 398
24 28.91 -- 42.0 9.25 389 583
B = BELL F=FLANGE
(1) This
is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
* Special Order
Tee Nominal 225 psig 150 psig 225 psig BxBxB FxFxF
2 5.56 -- 8.37 2.64 6.8 11.2
3 6.25 -- 9.37 2.86 10.1 19.1
4 7.50 -- 10.62 3.13 13.5 26.4
BELL x BELL x BELL
6 9.50 -- 13.12 2.76 27.5 45.0
B
8 13.50 9.00 13.5 5.28* 41.0 56.0
10 15.75 11.00 15.8 5.12* 56.0 85.0
12 17.00 12.00 17.0 6.40* 88.0 144
14 19.50 14.00 19.5 4.55* 120 207
B
16 21.25 15.00 21.3 5.61* 150 243

FLANGE x FLANGE
18 22.38 -- 33.0 6.63 195 300
x FLANGE
20 26.25 -- 38.0 7.75 255 371
24 28.00 -- 41.0 9.25 356 496
Sleeve Nominal Max. Operating BxB

Pipe Size A B X(2) Pressure Weight
Coupling (In.) (In.) (In.) (In.) (psig) (lbs)
2 4.87 2.50 1.84 225 0.4
3 6.50 3.87 2.36 225 0.8
4 6.50 4.87 1.99 225 0.9
6 8.00 7.00 2.87 225 1.9
BELL x BELL
8 10.50 9.12 3.47 225 3.4
10 11.00 11.12 4.34 225 5.2
NOTE 18”-24” Couplings: 12 12.50 13.12 4.82 225 7.5
If coupling length “A” is
critical for a piping system 14 15.00 15.12 5.47 225 11.2
design, please specify “A”
16 17.00 17.25 6.27 225 16.0
dimension when ordering.
18 16.00 18.75 6.88 225 22.7
20 19.00 20.75 8.00 225 27.5
24 23.00 25.00 10.00 225 38.0
Nipple Nominal Nipple Length (In.)

Pipe Size
(In.) 6 (lbs) 8 (lbs) 12 (lbs) 16 (lbs) 24 (lbs) 36 (lbs)
2 ♦ 0.6 ♦ 0.7 -- -- -- -- -- -- -- --
3 ♦ 0.8 ♦ 1.1 -- -- -- -- -- -- -- --
4 -- -- ♦ 1.4 -- -- -- -- -- -- -- --
6 -- -- ♦ 2.1 ♦ 3.1 ♦ 4.1 -- -- -- --
8 -- -- -- -- ♦ 4.8 ♦ 6.4 -- -- -- --
10 -- -- -- -- ♦ 6.1 ♦ 8.1 -- -- -- --
12 -- -- -- -- -- -- ♦ 10.0 -- -- -- --
14 -- -- -- -- -- -- ♦ 13.3 -- -- -- --
16 -- -- -- -- -- -- ♦ 17.1 -- -- -- --
18 -- -- -- -- -- -- -- -- -- -- ♦ 30.0
20 -- -- -- -- -- -- -- -- -- -- ♦ 37.0
24 -- -- -- -- -- -- -- -- -- -- ♦ 51.0
B = BELL F=FLANGE
♦ Standard stock.
(1) This is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
* Special order.
2
Flange Max. Operation
Nominal Pressure Weight
Pipe (psig) (lbs)
Size Blind Blind
(In.) B C CC(1) D E O X(1) Flange Flange Flange Flange
2 2.25 .75 .75 4.75 .75 D-4 holes 6.00 1.75 225 150 1.3 1.3
3 2.62 1.37 1.00 6.00 .75 D-4 holes 7.50 2.25 225 150 2.6 3.0
4 2.62 1.37 1.00 7.50 .75 D-8 holes 9.00 2.25 225 150 3.6 4.0
6 3.00 1.50 1.12 9.50 .875 D-8 holes 11.00 2.75 225 150 4.4 6.6
8 4.00 1.75 1.12 11.75 .875 D-8 holes 13.50 3.25 225 135 9.3 10.6
10 4.75 2.00 1.25 14.25 1 D-12 holes 16.00 3.75 225 95 16.0 16.3
12 5.00 2.25 1.25 17.00 1 D-12 holes 19.00 3.75 225 65 24.0 24.0
14 3.12 2.50 1.62 18.75 1.125 D-12 holes 20.75 3.00 225 150 30.0 45.0
16 3.12 2.50 1.87 21.25 1.125 D-16 holes 23.25 3.00 225 150 37.0 67.0
18 9.00 2.75 2.50 22.75 1.25 D-16 holes 25.00 6.88 225 150 76.0 125
20 11.00 2.75 2.75 25.00 1.25 D-20 holes 27.50 8.00 225 150 92.0 140
24 13.00 3.00 3.37 29.50 1.375 D-20 holes 32.00 10.00 225 150 124.0 155
Note: All flanges are ANSI B16.5-150 lb. Bolt Hole Circle. (1)Steel back-up plates must be used to achieve pressure
ratings equivalent to the pipe.
Nominal Max. BxB FxF

Reducer Pressure Weight Weight
Size A (psig) X1(1) X2(1) B (lbs) (lbs)
(In.)
3x2 7.50 225 2.81 2.63 14.75* 7.4 14.0
Concentric
4x3 9.25 225 3.13 2.63 15.38* 10.7 20.6
Reducer 4x2 9.00 225 3.13 2.63 17.00* 10.1 22.2
6x4 11.50 225 2.75 3.13 18.13* 14.1 26.6
6x3 11.25 225 2.75 2.68 19.63* 13.4 28.8
6x2 11.00 225 2.75 2.63 21.25* 12.7 27.8
6x4 11.50 225 2.75 3.13 18.13* 14.1 26.6
8x6 16.75 225 5.25 2.75 25.00* 17.1 34.0
8x4 16.75 225 5.25 3.13 24.13* 16.4 32.0
BELL x BELL
8x3 16.25 225 5.25 2.81 24.13* 15.6 31.0
8x2 16.00 225 5.25 2.63 24.13* 14.8 29.7
10 x 8 21.00 225 5.06 5.25 12.00 28.2 43.0
10 x 6 18.00 225 5.06 2.75 12.00 24.4 42.2
12 x 10 23.50 225 6.40 5.12 14.00 44.0 72.0
14 x 12 26.25 225 4.50 6.38 16.00 67.0 115
14 x 10 26.00 225 4.50 5.06 16.00 60.0 106
16 x 14 29.50 225 5.56 4.50 18.00 98.0 158
FLANGE x FLANGE 16 x 12 29.00 225 5.56 6.38 18.00 88.8 147.4
18 x 16 29.75 225 6.63 5.56 46.00* 110 204
18 x 14 29.38 225 6.63 4.50 46.00* 100 199.1
20 x 18 32.00 225 7.75 6.63 53.00* 140 229
20 x 16 32.88 225 7.75 5.56 53.00* 106 223.1
24 x 20 46.25 225 9.25 7.75 70.00* 190 275
24 x 18 36.00 225 9.25 6.63 70.00* 133 268.4
* Nipples and flanges
(1) This is a nominal make-up dimension for drawing layout work only. Do not use for assembly dimensions.
3
Saddles
Angle Steady Pres-

Size A B X sure Rating
C
In. In. In. Degree In. psi
2x1 2.88 4.00 180 1.00 225
2x1½ 2.88 4.00 180 1.38 225
3x1 3.50 6.00 180 1.00 225
3x1½ 3.50 6.00 180 1.38 225
3x2 4.00 6.00 180 2.64 225
4x1 4.00 6.00 180 1.00 225
4x1½ 4.00 6.00 180 1.38 225
4x2 4.50 6.00 180 2.64 225
4x3 5.25 6.00 180 2.88 150
6x1 5.00 6.00 120 1.00 225
6x1½ 5.00 6.00 120 1.38 225
6x2 5.50 6.00 120 2.64 225
6x3 6.25 6.00 120 2.88 150
6x4 6.38 8.00 140 3.13 150
8x2 8.25 9.00 120 2.64 225
8x3 8.25 14.00 180 2.88 225
8x4 8.64 14.00 180 3.13 225
8x6 8.64 14.00 180 2.75 125
10x2 9.25 9.00 95 2.64 225
10x3 9.25 14.00 150 2.88 225
10x4 9.64 16.75 180 3.13 225
10x6 9.64 16.75 180 2.75 190
10x8 13.88 16.75 180 5.25 100
12x2 10.25 10.00 90 2.64 225
12x3 10.25 14.00 125 2.88 225
12x4 10.64 17.00 155 3.13 225
12x6 10.64 21.00 180 2.75 225
12x8 14.88 21.00 180 5.25 150
12x10 15.64 21.00 180 5.13 100
4
Saddles, Cont’d.
Angle Steady Pressure

Size A B C X Rating
In. In. In. Degree In. psi
14x2 11.00 12 95 2.64 225
14x3 11.13 15 120 2.88 225
14x4 11.50 17 135 3.50 225
14x6 11.64 21 165 2.75 225
14x8 15.75 21 165 5.25 190
14x10 15.64 26 180 5.13 225
14x12 17.25 26 180 6.38 100
16x2 12.00 13 90 2.64 225
16x3 12.13 15 105 2.88 225
16x4 12.50 17 120 3.13 225
16x6 12.64 21 145 2.75 225
16x8 16.75 26 180 5.25 225
16x10 17.64 26 180 5.13 190
16x12 18.25 26 180 6.38 150
18x2 12.88 13 90 2.64 225
18x3 13.25 15 90 2.88 225
18x4 13.25 17 110 3.13 225
18x6 14.50 21 130 2.75 225
18x8 16.00 26 160 5.25 225
18x10 15.88 28 180 5.13 225
18x12 16.25 32 180 6.38 190
20x2 13.88 13 90 2.64 225
20x3 14.25 15 90 2.88 225
20x4 14.25 17 95 3.50 225
20x6 15.50 21 120 2.75 225
20x8 17.00 26 150 5.25 225
20x10 17.00 28 160 5.13 225
20x12 17.25 32 180 6.38 190
24x2 16.00 13 70 2.64 225
24x3 16.25 15 70 2.88 225
24x4 16.25 17 80 3.13 225
24x6 17.64 21 100 2.75 225
24x8 19.13 26 120 5.25 225
24x10 19..00 28 130 5.13 225
24x12 19.38 32 150 6.38 190
5
Nom. Nom. Steady
Size A X1(1) B X2(1) Wgt. Pressure
In In In In In Lbs psig
8x6 13.50 5.30 10.25 2.80 36 225
8x4 13.50 5.30 10.25 3.10 33 225
REDUCING TEES
8x3 13.50 5.30 9.88 2.90 31 225
8x2 13.50 5.30 9.81 2.60 28 225
10x8 15.75 5.10 13.50 5.30 48 225
X2
10x6 15.75 5.10 11.75 2.80 44 225
B
10x4 15.75 5.10 11.75 3.10 41 225
10x3 15.75 5.10 11.38 2.90 37 225
12x10 17.00 6.40 15.75 5.10 72 225
12x8 17.00 6.40 15.00 5.30 65 225
12x6 17.00 6.40 13.25 2.80 60 225
X1 12x4 17.00 6.40 13.25 3.10 55 225
A 14x12 19.56 4.60 17.00 6.40 93 225
14x10 19.56 4.60 16.25 5.10 85 225
14x8 19.56 4.60 15.50 5.30 77 225
This is a nominal make-up dimension for drawing layout work only.
(1)
14x6 19.56 4.60 13.75 2.80 71 225
Do not use for assembly dimensions.
16x14 21.25 5.60 20.00 4.60 111 225
16x12 21.25 5.60 18.00 6.40 101 225
16x10 21.25 5.60 17.25 5.10 91 225
16x8 21.25 5.60 16.50 5.30 83 225
Laterals, crosses, and eccentric reducers available upon request.
All dimensions listed in this bulletin are nominal in nature and should only be used for system layout and take off. Actual fit-
tings and fabrication work should be measured before bonding to ensure dimensional accuracy. Fiber Glass Systems does not
warrant and is in no way responsible for the workmanship of any distributor, contractor or others involved in the installation
of the goods.
National Oilwell Varco has produced this brochure for general information only, and it is
not intended for design purposes. Although every effort has been made to maintain the

© 2012 National Oilwell Varco. All rightss reserved.

CI1450 - December 2010
SILVER STREAK® LD FITTINGS DIMENSIONS
Silver Streak LD piping and fittings are designed espe- Sweep elbows are available in 30 ° diameters only.
cially for abrasive and corrosive services such as lime-
stone and gypsum slurries found in flue gas desulfur- Fittings are constructed with the same abrasion-resis-
ization (FGD) scrubber applications. tant additives as the pipe.
Silver Streak LD piping systems are designed to oper- All fittings have a nominal corrosion/abrasion barrier of
ate at temperatures up to 200°F and pressures up to 100 mils.
150 psig.
Stub Flange
Nominal
Pipe A B C D Bolts E (psi)
Size
In In In In In Size - No 50 75 100
3 7 1
30 38 ¾ 36 1 /8 15 1 ¼ - 28 1 /8 2 /8 2 ¼*
36 46 42 ¾ 1 5/8 15 1 ½ - 32 2 2 3/8 2 ½*
5 1 5
42 53 49 ½ 1 /8 15 1 ½ - 36 2 /8 2 /8* 2 7/8*
48 59 ½ 56 1 5/8 18 1 ½ - 44 2¼ 2 ¾* 3 1/8*
*Flange has special “O” ring type seal. Consult factory for design of each of these flange connections since
only one flange face is grooved for placement of the seating “O” ring. Quotations or information on gasket
requirements available on request. Flanges meet O.D., bolt circle diameter, number of holes and bolt hole
diameter dimensions for ANSI B16.1 125 lb.
Weights Per Fitting

Nominal Plain Ends Flanged Flange
Pipe Stub
Size Elbow Elbow Tee Elbow Elbow Tee End Drilled
In 90° 45° BBB 90° 45° FFF
30 280 140 280 455 315 545 125
36 445 220 420 710 490 820 185
42 665 330 600 1050 730 1190 265
48 945 475 870 1460 985 1640 355
90° Elbow
Nominal Bolt Holes
Pipe Size A B C D Bolts .
In In In In Diameter Size/No.
30 45 36 38 ¾ 1 3/8 1 ¼ - 28
5/8
36 54 42 ¾ 46 1 1 ½ - 32
42 63 49 ½ 53 1 5/8 1 ½ - 36
5/8
48 72 56 59½ 1 1 ½ - 44
Elbows will be mitered construction using pipe for the mitered sections.
Elbows shall have a minimum of 2 miters. Sweep elbows available in
30” only.
45° Elbow
Nominal Bolt Holes
5/8 3/8
30 18 36 38 ¾ 1 1 ¼ - 28
36 22 ½ 42 ¾ 46 1 5/8 1 ½ - 32
5/8
42 26 49 ½ 53 1 1 ½ - 36
7/8 5/8
48 29 56 59 ½ 1 1 ½ - 44
Elbows will be mitered construction using pipe for the mitered sec-
tions. All mitered elbows shall have 1 miter, 2 sections. Sweep
elbows available in 30” only.
Tee
Nominal Bolt Holes

30 30 36 38 ¾ 1 3/8 1 ¼ - 28
5/8
36 33 42 ¾ 46 1 1 ½ - 32
42 36 49 ½ 53 1 5/8 1 ½ - 36
5/8
48 42 56 59½ 1 1 ½ - 44
Cross
Nominal Bolt Holes

3/8
30 30 36 38 ¾ 1 1 ¼ - 28
36 33 42 ¾ 46 1 5/8 1 ½ - 32
5/8
42 36 49 ½ 53 1 1 ½ - 36
2
Lateral
Nominal
Pipe Size A B C D E F Bolts .
In In In In In In In Size/No.
30 52 72 20 36 38 ¾ 1 3/8 1 ¼ - 28
5/8
36 62 84 22 42 ¾ 46 1 1 ½ - 32
5/8
42 72 96 24 49 ½ 53 1 1 ½ - 36
Reducer
Nominal
Pipe Size A/B C D E F G H
In In In In In In In
30 x 20 25 12 25 27 ½ 36 38 ¾
30 x 24 15 12 29 ½ 32 36 38 ¾
36 x 24 30 12 29 ½ 32 42 ¾ 46
36 x 30 15 15 38 ¾ 36 42 ¾ 46
42 x 30 30 15 38 ¾ 36 49 ½ 53
42 x 36 15 15 42 ¾ 46 49 ½ 53
3
and it is not intended for design purposes. Although every effort has been
made to maintain the accuracy and reliability of its contents, National Oilwell
Varco in no way assumes responsibility for liability for any loss, damage or in-
jury resulting from the use of information and data herein nor is any warranty
expressed or implied. Always cross-reference the bulletin date with the most
current version listed at the website noted in this literature.


1”-14” Fittings and Accessories
Centricast™ Piping Systems
NOV Fiber Glass Systems offers a complete line

of fittings manufactured from both epoxy and
vinyl ester resins. These fittings and adhesives
provide the same corrosion resistance and
temperature ratings as the compatible grade of
pipe. Press molded fittings are manufactured
from a resin-rich compound which is corrosion
resistant throughout the fitting wall. Hand layup
fittings have a 100 mil resin-rich corrosion
barrier. Epoxy RB fittings are color-coded
brown; Z-CORE fittings are dark green or black;
CL vinyl ester fittings are off-white. Because
the fittings are designed for the most severe
services, they are suitable for the broad range
of chemicals shown in the Chemical Resistance
Guide. All 1”-14” fittings are available with either
a socket fitting or flanged type connection
for easy field assembly. Adapters to iron pipe
threads are also available.
Order by figure (Fig.) number prefixed with CL for vinyl ester, RB for epoxy and ZC for Z-Core followed by
construction type (if applicable), diameter, and outlet sizes.
Example Fig. 34C HLU 3x2
PM - Represents Press Molded Fittings

HLU - Represents Hand Layup Fittings
Index
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Laterals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Adhesives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Maintenance Repair Kits . . . . . . . . . . . . . . . . . . . . . .19
Assembled Fitting Dimensions . . . . . . . . . . . . . . . 14 Pipe Support/Wear Pad . . . . . . . . . . . . . . . . . . . . . . .12
Centriclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Reducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Elbows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Special Configuration . . . . . . . . . . . . . . . . . . . . . . , .17
End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Take Off Dimensions . . . . . . . . . . . . . . . . . . . . . . . . .17
Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Floor Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Threaded Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Read Flanged or Reducer Fittings . . . . . . .17 Threaded Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PRESSURE RATINGS
Pressure Rating of CL Vinyl Ester Fittings Pressure Rating of RB Epoxy Fittings

up to 200°F based on Weldfast™ up to 225°F based on
CL-200 and/or CL-200QS Adhesive Weldfast ZC-275 Adhesive
Uninsulated Piping Uninsulated Piping
Elbows, Tees, Reducers Elbows, Tees, Reducers

Couplings, Flanges, End Couplings, Flanges, End
Caps, Socket Laterals, Caps, Socket Laterals,
and Threaded Nipples Crosses, and Threaded Nipples Crosses,
and and
Size Socket Ftgs. Flanged Ftgs. Saddles Size Socket Ftgs. Flanged Ftgs. Flanges Saddles
(In.) (psi) (psi) (psi) (In.) (psi) (psi) (psi) (psi)
1 300 300 -- 1 300 300 300 --
1 1⁄2 300 300 -- 1 1⁄2 300 150 300 --
2 275 200 125 2 300 150 300 125
3 200 150 125 3 275 150 200 125
4 150 150 100 4 150 150 150 100
6 150 150 100 6 150 150 150 100
8 150 150 100 8 150 150 150 100
10 150 150 75 10 150 150 150 75
12 150 150 75 12 150 150 150 75
14 125 150 -- 14 125 150 150 --
Reduce pressure by 25% for 175°F to 200°F For insulated and/or heat traced piping systems, use 100% of
operating temperatures. uninsulated piping recommendations up to 200°F and reduce
these ratings 50% for 200°F to 250°F operating temperatures. For
uninsulated CENTRICAST PLUS RB-2530 piping, reduce these
ratings 30% for 225°F to 250°F operating temperatures.
Pressure Rating of ZC Epoxy Fittings

up to 225°F based on
Weldfast ZC-275 Adhesive
Uninsulated Piping
Elbows, Tees, Reducers

Couplings, Flanges, End
Caps, Socket
and Threaded Nipples
Laterals and
Size Socket Ftgs. Flanged Ftgs. Flanges Crosses
(psi) (psi) (psi) (psi) For insulated and/or heat traced piping systems, use
(In.) 100% of uninsulated piping recommendations up to
1 300 300 300 -- 225°F and reduce these ratings 25% for 225°F to 275°F
operating temperatures. For uninsulated ZC piping,
1 ⁄21
300 150 300 -- reduce these ratings 25% for 250°F to 275°F operating
2 300 150 300 125 temperatures.
3 275 150 200 125
4 150 150 150 100
6 150 150 150 100
8 150 150 150 100
10 150 150 150 75
12 150 150 150 75
14 125 150 150 --
Note: Quotations for specially fabricated higher pressure fittings are available on request.
2
COUPLINGS
Band Clamp A
A
C
Fig. 14 Fig. 30
Socket RSR Repair
Inner Coupling
B Coupling
B
Outer Coupling
Split (4 PLCS)
B
Size A ± 1⁄8 PM Ref HLU Ref C Ref Wt. † Size A ± ⁄8 1
B Ref Wt. †
(In) (In.) (In.) (In.) (In.) (Lb.) (In) (In.) (In.) (Lb.)
1 3 2 1⁄8 -- ⁄8
5
0.5 1 2 5⁄8 2 3⁄8 1.0
1 1⁄2 3 2 3⁄4 -- ⁄8
3
0.5 1 ⁄2 1
3 ⁄4
1
3 1.0
2 4 3 1⁄16 -- ⁄8
3
0.7 2 4 3 ⁄16
7
1.4
3 4 4 ⁄163
-- ⁄8
3
1.0 3 4 4 ⁄16
9
2.0
4 4 5 ⁄41
-- ⁄8
3
1.5 4 4 5 9⁄16 3.0
6 4 8 -- ⁄8
3
3.2 6 4 ⁄4
3
7 ⁄16
11
6.5
8 5 ⁄8
5
9 ⁄87
-- ⁄8
3
4.4 8 5 ⁄4
1
9 8.8
10 8 ⁄8
3
-- 11 ⁄8 3
⁄8
3
13.2 10 5 ⁄4
3
11 ⁄8 1
26
12 8 3⁄8 -- 13 1⁄2 ⁄8
3
14.0 12 6 1⁄4 13 1⁄8 28
14* 8 ⁄8
3
15 ⁄16
9
- ⁄8
3
17.2 14 6 ⁄4
1
15 ⁄8 1
34
NIPPLES
A A
Fig. 6S Fig. 3S*
Iron Pipe Iron Pipe
Male Thread B B
Size A ±1⁄8 B Wt. † Size A ±1⁄8 B Wt. †

(In) (In.) (In.) (Lb.) (In) (In.) (In.) (Lb.)
1 8 1 5⁄16 0.5 1 8 1 5⁄16 0.5
1 ⁄2
1
8 1 ⁄16
15
0.8 1 ⁄2
1
8 1 ⁄16
15
0.8
2 8 2 3⁄8 1.1 2 8 2 3⁄8 1.1
3 8 3 ⁄2
1
1.9 3 8 3 ⁄2 1
1.9
4 8 4 ⁄2
1
2.6 4 8 4 ⁄2 1
2.6
6 8 6 5⁄8 5.0 6 8 6 5⁄8 5.0
THREADED ADAPTERS
A
A C
Fig. 2 Fig. 29S*
Iron Pipe Thread Iron Pipe Thread x
Socket
B B
Size A ± 3⁄16 B + 0 -1/16 Wt. † Size A+1⁄8 -1⁄16 B ± 1⁄8 C ±1⁄16 Wt. †
(In) (In.) (In.) (Lb.) (In) (In.) (In.) (In.) (Lb.)
1* 3 2 11⁄16 0.7 2 3 1⁄16 3 1 ⁄2 1 1⁄2 1.0
1 ⁄2*
1
4 3 ⁄8
1
0.7 3 4 4 1⁄2 1 13⁄16 1.4
2 3 1⁄16 3 1⁄2 1.0 4 4 1⁄2 5 3⁄4 1 13⁄16 2.8
3 4 4 ⁄2
1
1.5 6 4 ⁄4
1
7 ⁄4
1
1 ⁄16
13
1.6
4 4 ⁄2
1
5 ⁄4
3
2.9
* Available on order only - nonreturnable.

† CL weight, multiply by 1.07 for RB, 1.1 for ZC.
3
THREADED INSERT END CAP
A
B
Fig. 33S E B
Fig. 101C
Insert C Socket Pipe Cap
A CD
Size A Ref B ± 1⁄16 C Ref Wt. † Size A ± 3⁄8 B ± 1⁄16 C Ref D Ref E Ref Wt. †
(In) (In.) (In.) (In.) (Lb.) (In) (In.) (In.) (In.) (In.) (In) (Lb.)
1 x blank* 1 5⁄16 1 1⁄4 -- 0.1 1 3 1⁄16 1 3⁄16 1 5⁄16 2 1⁄16 1 1⁄4 0.7
1 ⁄2 x blank*
1
1 ⁄16
15
1 ⁄2 1
-- 0.2 1 ⁄21
3 ⁄16
3
1 ⁄16
5
1 ⁄16
15
2 ⁄16
11
1 ⁄2
1
0.9
2 x blank* 2 ⁄8
3
1 ⁄2 1
-- 0.4 2 4 1 ⁄16
13
2 ⁄8
3
3 ⁄81
1 ⁄2
1
1.2
3 x blank* 3 1⁄2 2 -- 1.2 3 4 1 13⁄16 3 1⁄2 4 3⁄16 1 1⁄2 2.2
2 x 1⁄4 2 3⁄8 1 1⁄2 1
⁄4 I.P. 0.4 4 4 1 13⁄16 4 1⁄2 5 1⁄4 1 1⁄2 3.7
2 x ⁄21
2 ⁄83
1 ⁄2 1 1
⁄2 I.P. 0.4 6 4 1 ⁄16
13
6 ⁄8
5
7 ⁄87
1 ⁄2
1
7.4
2 x ⁄43
2 ⁄8
3
1 ⁄2 1 3
⁄4 I.P. 0.3 8 5 ⁄8
5
2 ⁄8
5
8 ⁄8
5
9 ⁄87
2 ⁄8
5
12.4
2x1 2 ⁄83
1 ⁄2 1
1 I.P. 0.3 10* 8 ⁄8
3
4 10 ⁄4 3
12 ⁄4 1
2 15
2 x 1 ⁄4
1
2 ⁄83
1 ⁄2 1
1 ⁄4 I.P.
1
0.3 12* 8 ⁄8
3
4 12 ⁄4 3
14 ⁄163
2 --
2 x 11⁄2 2 3⁄8 1 1⁄2 1 1⁄2 I.P. 0.2
3x1 3 1⁄2 2 1 I.P. 1.0
3 x 11⁄2 3 1⁄2 2 1 1⁄2 I.P. 0.8
SADDLE
B
Fig. 13
Pipe Saddle
1/2 PIPE O.D.
CL PIPE O.D.
A
Size A ±1⁄4 B ±1⁄16 C Ref Wt.†

(In) (In.) (In.) (In.) 1 1 ⁄2
1
2 3 4 6 8 10 (Lb.)
2 4 1⁄4 3
⁄4 2 X X 0.4
3 5 ⁄4
3
2 3 ⁄8 3
X 1.5
4 8 2 4 ⁄16
1
X X 2.6
6 9 2 5 1 ⁄8 X X 4.8
8 10 ⁄2
1
2 7 ⁄16 7
X X 8.1
10 13 ⁄2 1
3 ⁄8 1
10 ⁄8 1
X X 23.1
12 15 1⁄2 3 1⁄8 12 3⁄16 X X 32.8
Note: For Threaded Outlets or Cement Socket Outlets greater than one size reduction, see
Assembled Fittings section.
Figure 13 weights based on blank saddle. Saddles available in CL and RB only.
* Available on order only - nonreturnable

† CL weight, multiply by 1.07 for RB, 1.1 for ZC
4
REDUCERS
Reducer inserts which reduce greater than two pipe sizes are available
Fig. 33 on order only. Reducer inserts 8” and larger which reduce greater than
Insert Socket D CA
one pipe size may have a reduced pressure rating. Consult factory for
3/16 +
_ 1/16 specific recommendations.
3/16 + 1/16
B
Size A ±1⁄16 B ± 1⁄8 C Ref D Ref Wt. † Size A ± 1⁄16 B ± 1⁄8 C Ref D Ref Wt. †
(In) (In.) (In.) (In.) (In.) (Lb.) (In) (In.) (In.) (In.) (In.) (Lb.)
1 1⁄2 x 1 1 15⁄16 1 1⁄2 1 5⁄16 1 0.2 8x4 8 5⁄8 2 1⁄2 4 1⁄2 4 6.3
2x1 2 ⁄8
3
1 ⁄2 1
1 ⁄16
5
1 0.3 8x6 8 5⁄8 2 1⁄2 6 5⁄8 6 1⁄8 3.5
2 x 1 1⁄2 2 3⁄8 1 1⁄2 1 7⁄8 1 1⁄2 0.2 10 x 2 10 3⁄4 4 3⁄16 2 3⁄8 2 20.9
3x1 3 ⁄2
1
2 1 ⁄16
5
1 0.9 10 x 3 10 ⁄4
3
4 ⁄16
3
3 ⁄2
1
3 19.9
3 x 1 ⁄2
1
3 ⁄2
1
2 1 ⁄8
7
1 ⁄2
1
0.9 10 x 4 10 ⁄4
3
4 ⁄16
3
4 ⁄2
1
4 17.9
3x2 3 1⁄2 2 2 3⁄8 2 0.6 10 x 6 10 3⁄4 4 3⁄16 6 5⁄8 6 1⁄8 13.8
4x2 4 1⁄2 2 2 3⁄8 2 1.3 10 x 8 10 3⁄4 4 3⁄16 8 5⁄8 8 1⁄8 7.8
4x3 4 ⁄2
1
2 3 ⁄2
1
3 0.7 12 x 2 12 ⁄4
3
4 ⁄16
3
2 ⁄8
3
2 34.9
6x2 6 ⁄8
5
2 2 ⁄8
3
2 3.5 12 x 3 12 ⁄4
3
4 ⁄16
3
3 ⁄2
1
3 33.1
6x3 6 5⁄8 2 3 1⁄2 3 2.9 12 x 4 12 3⁄4 4 3⁄16 4 1⁄2 4 29.8
6x4 6 ⁄8
5
2 4 ⁄2
1
4 2.2 12 x 6 12 ⁄4
3
4 ⁄16
3
6 ⁄8
5
6 ⁄8 1
22.9
8x2 8 ⁄8
5
2 ⁄2 1
2 ⁄8
3 2 7.4 12 x 8 12 ⁄4
3
4 ⁄16
3
8 ⁄8
5
8 ⁄8 1
16.9
8x3 8 5⁄8 2 1⁄2 3 1⁄2 3 7.1 12 x 10 12 3⁄4 4 3⁄16 10 3⁄4 10 1⁄4 12.1
A A
Fig. 34F(1)
B C
B
Fig. 34C
Concentric Tapered Concentric Tapered
Socket, Socket
C D
Hand Layup
Construction
A Ref B ± 3⁄8 C Ref D Ref

Size Wt. † Size A Ref B ± 1⁄16 C Ref Wt. †
(In.) (In.) (In.) (In.) (In.) (Lb.) (In) (In.) (In.) (In.) (Lb.)
11⁄2 x 1* 6 3 3⁄16 3 1⁄8 2 11⁄16 1.6 11⁄2 x 1* 6 1 3⁄16 7
⁄8 2.3
2x1 6 3 3 ⁄8
1
2 11⁄16 2.0
2x1 6 1 3⁄16 7
⁄8 2.8
2 x 11⁄2 6 2 7⁄8 3 1⁄8 2 11⁄16 1.2
2 x 11⁄2 6 1 3⁄16 1 3⁄16 3.4
3 x 11⁄2 5 11⁄16 2 9⁄16 4 13⁄16 3 1⁄8 2.1
3 x 1 ⁄2 1
6 1 ⁄16
3
1 ⁄16 3
5.1
3x2 6 2 3⁄8 4 13⁄16 3 1⁄8 1.9
3x2 6 1 ⁄16
3
1 ⁄16 3
5.2
4x2 7 1⁄4 3 5⁄8 5 1⁄4 3 1⁄8 2.6
4x2 7 1 ⁄2
1
1 ⁄16 3
7.5
4x3 7 1⁄4 3 3⁄8 5 1⁄4 4 3⁄16 2.9
4x3 7 1 1 ⁄2 1 3⁄16 8.8
6x3 9 9⁄16 5 15⁄16 7 7⁄8 5 1⁄4 6.8
6x3 9 1 ⁄16
9
1 ⁄16 3
10.1
6x4 9 3⁄8 5 3⁄8 7 7⁄8 5 1⁄4 6.2
6x4 9 1 9⁄16 1 1⁄2 13.9
8x4 15 7⁄16 11 9 1⁄2 5 1⁄4 10.7
8x4 11 2 ⁄16
1
1 ⁄2 1
18.5
8x6 15 7⁄16 11 9 1⁄2 7 1⁄2 9.5
8x6 11 2 ⁄16
1
1 ⁄16 9
20.2
10 x 6 13 7⁄16 7 3⁄8 11 1⁄2 7 1⁄2 10.0
10 x 6 12 3 1⁄16 1 9⁄16 30.4
10 x 8 14 7 3⁄8 11 1⁄2 9 1⁄2 11.5
10 x 8 12 3 ⁄16
1
2 ⁄16 1
35.5
12 x 8 16 9 3⁄8 13 1⁄2 9 1⁄2 17.2
12 x 8 14 3 ⁄16
1
2 ⁄16 1
46.9
12 x 10 16 3⁄8 9 3⁄8 13 1⁄2 111⁄2 20.7
12 x 10 14 3 1⁄16 3 1⁄16 56.3
14 x 12 17 3⁄16 9 3⁄16 15 13 3⁄4 22.8
14 x 12* 25 ⁄16 13
4 ⁄8
3
3 ⁄16 1
93.0
(1) See Fig. 18 for flange dimensions.
†CL weight, multiply by 1.07 for RB, 1.1 for ZC
5
A
B
Fig. 35C F
A
G Fig. 35F (1) C
Eccentric Tapered Eccentric Tapered

Socket C E Flanged
D
Size A ± 1⁄8 B Ref C Ref D Ref Wt. †

Size A Ref B ± 3⁄8 C Ref D Ref E Ref F ±3⁄8 G ±1⁄8 Wt. †
(In) (In.) (In.) (In.) (In.) (Lb.)
(In) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.)
2 x 1* 6 1 3⁄16 7
⁄8 1
⁄2 3.4
3x2 6 5⁄8 2 15⁄16 4 2 7⁄8 1
⁄2 1 13⁄16 1 13⁄16 1.3
3x2 10 ⁄4 3
1 ⁄16
3
1 ⁄16
3 1
⁄2 6.2
4x2 6 5⁄8 2 15⁄16 5 2 7⁄8 1 1 13⁄16 1 13⁄16 1.5
4x2 10 3⁄4 1 1⁄2 1 3⁄16 1 8.2
4x3 6 5⁄8 2 15⁄16 5 4 1
⁄2 1 13⁄16 1 13⁄16 1.6
4x3 10 ⁄4 3
1 ⁄2
1
1 ⁄16
3 1
⁄2 9.2
6x3 9 5 3⁄8 7 1⁄8 4 1 1⁄2 1 13⁄16 1 13⁄16 6.3
6x3 9 1 ⁄16
9
1 ⁄16
3
1 ⁄2 1
10.0
6x4 9 5 3⁄8 7 1⁄8 5 1 1 13⁄16 1 13⁄16 5.5
6x4 9 1 9⁄16 1 1⁄2 1 12.0
8x4 11 13⁄16 7 3⁄8 9 1⁄8 5 2 2 5⁄8 1 13⁄16 9.5
8x4 11 2 ⁄16
1
1 ⁄2 1
2 16.1
8x6 11 13⁄16 7 3⁄8 9 1⁄8 7 1⁄8 1 2 5⁄8 1 13⁄16 7.3
8x6 11 2 ⁄16
1
1 ⁄16
9
1 19.7
10 x 6 13 3⁄16 7 3⁄8 11 1⁄4 7 1⁄8 2 4 1 13⁄16 13.7
10 x 6 12 3 1⁄16 1 9⁄16 2 30.9
10 x 8 14 7 3⁄8 11 1⁄4 9 1⁄8 1 4 2 5⁄8 12.9
10 x 8 12 3 ⁄16
1
2 ⁄16
1
1 35.2
12 x 8 16 9 3⁄8 13 1⁄4 9 1⁄8 2 4 2 5⁄8 16.8
12 x 8 14 3 1⁄16 2 1⁄16 2 46.4
12 x 10 16 3⁄8 8 3⁄8 13 1⁄4 11 1⁄4 1 4 4 20.0
12 x 10 14 3 ⁄16
1
3 ⁄16
1 1 54.8
FLANGES
Fig. 18 and Fig. 18L* Flange Socket
F
E
D Fig. 18R * Reducer Socket
C Size A Ref B Ref C Ref D ±1⁄16 E ±1⁄16 Wt. † Bolts

(In) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
11⁄2 x 1 5 3 7⁄8 ⁄8
5
1 3⁄16 1 9⁄16 1.3 4-1⁄2
Flange Lip
3/16 + 1/16 2x1 6 4 3⁄4 3
⁄4 1 3⁄16 2 1⁄16 1.4 4-5⁄8
BA
2 x 1 ⁄2
1
6 4 ⁄4
3 3
⁄4 1 ⁄16
3
2 ⁄16
1
1.7 4-5⁄8
3x2 7 1⁄2 6 3
⁄4 1 3⁄16 2 1⁄16 3.3 4-5⁄8
4x2 9 7 1⁄2 3
⁄4 1 1⁄2 2 1⁄16 5.4 8-5⁄8
4x3 9 7 ⁄2
1 3
⁄4 1 ⁄2
1
2 ⁄16
1
4.9 8-5⁄8
Size A Ref B Ref C Ref D±1⁄16 E±1⁄16 F±1⁄16 Wt. † Bolts
(In) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size 6x2 11 9 1⁄2 ⁄8
7
1 9⁄16 2 1⁄16 7.6 8-3⁄4
1 4 1⁄4 3 1⁄8 5
⁄8 ⁄8
7
1 7⁄16 -- 0.6 4-1⁄2 6x3 11 9 1⁄2 ⁄8
7
1 9⁄16 2 1⁄16 8.0 8-3⁄4
1 1⁄2 5 3 7⁄8 5
⁄8 1 3⁄16 1 9⁄16 -- 1.1 4-1⁄2 6x4 11 9 ⁄2
1
⁄8
7
1 ⁄16
9
2 ⁄16
1
8.8 8-3⁄4
2 6 4 3⁄4 3
⁄4 1 3⁄16 2 1⁄16 3 11⁄16 1.6 4-5⁄8 8x2 13 1⁄2 11 3⁄4 ⁄8
7
2 1⁄16 2 9⁄16 17.6 8-3⁄4
3 7 1⁄2 6 3
⁄4 1 3⁄16 2 1⁄16 3 11⁄16 2.5 4-5⁄8 8x3 13 1⁄2 11 3⁄4 ⁄8
7
2 1⁄16 2 9⁄16 17.0 8-3⁄4
4 9 7 1⁄2 3
⁄4 1 1⁄2 2 1⁄16 3 15⁄16 4.2 8-5⁄8 8x4 13 ⁄2 1
11 ⁄4
3
⁄8
7
2 ⁄16
1
2 ⁄16
9
16.0 8-3⁄4
6 11 9 1⁄2 7
⁄8 1 9⁄16 2 1⁄16 4 7⁄16 5.3 8-3⁄4 8x6 13 1⁄2 11 3⁄4 ⁄8
7
2 1⁄16 2 9⁄16 13.4 8-3⁄4
8 13 1⁄2 11 3⁄4 7
⁄8 2 1⁄16 2 9⁄16 4 7⁄16 9.9 8-3⁄4 10 x 6 16 14 ⁄4 1
1 3 ⁄16
1
4 ⁄41
33.4 12-7⁄8
10 16 14 1⁄4 1 3 1⁄16 4 1⁄4 -- 19.6 12-7⁄8 10 x 8 16 14 1⁄4 1 3 1⁄16 4 1⁄4 27.3 12-7⁄8
12 19 17 1 3 1⁄16 4 1⁄4 -- 27.8 12-7⁄8 12 x 8 16 17 1 3 1⁄16 4 1⁄4 49.9 12-7⁄8
14 21 18 3⁄4 1 1⁄8 4 3⁄8 4 3⁄8 -- 45.5 12-1 12 x 10 16 17 1 3 ⁄16

1
4 ⁄41
43.3 12-7⁄8
Flanges meet O.D. bolt circle diameter, number of holes, and bolt hole diameter dimensions for ANSI B16.1 125 lb. cast iron sizes 1”-72” and ANSI B16.5
lb. steel for 1”-24” diameters.
(1) See Fig. 18 for flange dimensions.
6
D
Fig. 18M* Fig. 22 Blind Flange C

Flange Metric Socket
B A
Fig 22S(2) Iron Pipe Tapped

Size A Ref B Ref C Ref D ±1.588 E ±1.588 Bolts Size A ±1⁄8 B ±1⁄16 C Ref D ±1⁄16 Wt. † Bolts
(mm) (In.) (mm) (mm) (mm) (mm) (mm) No/Size (In) (In.) (In.) (In.) (In.) (Lb.) No/Size
25 1 115 85 14 22.225 34.925 4-12mm 1 4 1⁄4 3 1 ⁄8 ⁄8
5 7
⁄8 0.6 4- 1⁄2
40 1 ⁄2 1
150 110 18 30.163 38.100 4-16mm 1 ⁄2
1
5 3 ⁄8
7
⁄8
5
1 ⁄16
3
1.2 4- 1⁄2
50 2 165 125 18 30.163 50.800 4-16mm 2 6 4 3⁄4 3
⁄4 1 3⁄16 1.8 4- 5⁄8
80 3 200 160 18 30.163 50.800 8-16mm 3 7 1⁄2 6 3
⁄4 1 3⁄16 3.0 4- 5⁄8
100 4 220 180 18 38.100 50.800 8-16mm 4 9 7 ⁄2
1 3
⁄4 1 ⁄2 1
5.2 8- 5⁄8
150 6 279 241 23 39.100 50.800 8-20mm 6 11 9 1⁄2 ⁄8
7
1 9⁄16 8.2 8- 3⁄4
200 8 343 298 23 52.388 60.325 8-20mm 8 13 ⁄2 1
11 ⁄4 3
⁄8
7
2 ⁄16
1
16.6 8- 3⁄4
250 10 406 350 23 77.788 106.363 12-20mm 10 16 14 1⁄4 1 3 1⁄16 34.3 12-7⁄8
300 12 483 400 23 77.788 106.363 12-20mm 12 19 17 1 3 1⁄16 49.1 12-7⁄8
Fig. 21/24/25*
Van Stone Flange
D F
Fig. 24 Fig. 25
F C
Size A Ref B Ref C Ref D ±1⁄16 E ±1⁄16 Fiberglass Steel Flange Lip
(In) (In.) (In.) (In.) (In.) (In.) Ring ±1⁄16 Ring ±1⁄8 1/4 + 1/16
B A
2 6 4 3⁄4 3
⁄4 1 2 7
⁄8 5
⁄8
3 7 1⁄2 6 3
⁄4 1 2 7
⁄8 5
⁄8
4 9 7 1⁄2 3
⁄4 1 2 7
⁄8 5
⁄8
6 11 9 ⁄2 1 7
⁄8 1 2 7
⁄8 3
⁄4 E
ELBOWS
Fig. 255C Fig. 257C
90 ° Short Radius 90 ° Long Radius
Elbow, Socket Elbow, Socket
Size A ±3⁄16 B ±1⁄8 Wt. †
Size A ±1⁄16 B ±1⁄16 Wt. † (In.) (In.) (In.) (Lb.)
(In.) (In.) (In.) (Lb.)
1 5 1 3⁄16 1.0
1 2 1⁄2 1 3⁄16 0.4
1 ⁄21
6 1 ⁄16
5
1.5
11⁄2 2 3⁄4 1 5⁄16 0.6 B 2 6 1⁄2 1 13⁄16 1.9
2 3 13⁄16 113⁄16 1.5 A 3 7 ⁄4 3
1 ⁄1613
2.2
3 4 7⁄16 113⁄16 2.4
4 9 1 ⁄1613
3.6
4 5 1⁄16 113⁄16 3.5
6 10 13⁄16 1 13⁄16 7.6
6 6 113⁄16 7.6
8 14 ⁄8 5
2 ⁄8
5
13.8
8 7 1⁄2 2 5⁄8 12.0
10 17 ⁄16 11
4 22.8
Sizes 1” - 6” PM Construction 12 20 3⁄16 4 31.4
8” HLU Construction
14 22 4 41.0
(2) Maximum Iron Pipe Thread size = 1”
† CL weight, multiply by 1.07 for RB, 1.1 for ZC HLU Construction
7
E
Fig. 255S* Fig. 255F E
90 ° Short Radius 90 ° Short Radius
Elbow, Flange x Socket B C Elbow, Flanged
B C
D D
A
A
Size A ±1⁄16 B Ref C Ref D Ref E Ref F Ref Wt. † Bolts Size A ±1⁄16 B Ref C Ref D Ref E Ref Wt. † Bolts
(In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
1 3 15⁄16 3 1⁄8 4 1⁄4 7
⁄8 ⁄8
5
2 1⁄2 1.1 4-1⁄2 1 3 15⁄16 3 1⁄8 4 1⁄4 7
⁄8 ⁄8
5
1.8 4-1⁄2
11⁄2 4 5⁄16 3 7⁄8 5 1 3⁄16 ⁄8
5
2 3⁄4 1.9 4-1⁄2 11⁄2 4 13⁄16 3 7⁄8 5 1 3⁄16 ⁄8
5
3.3 4-1⁄2
2 5 7⁄8 4 3⁄4 6 1 3⁄16 3
⁄4 3 13⁄16 3.3 4-5⁄8 2 4 1⁄2 4 3⁄4 6 1 1⁄16 3
⁄4 4.4 4-5⁄8
3 6 1⁄2 6 7 1⁄2 1 3⁄16 3
⁄4 4 7⁄16 5.1 4-5⁄8 3 5 ⁄2
1
6 7 ⁄21
1 ⁄4 1 3
⁄4 8.3 4-5⁄8
4 7 1⁄8 7 1 ⁄2 9 1 1⁄2 3
⁄4 5 1⁄16 8.3 8-5⁄8 4 6 1⁄2 7 1⁄2 9 1 3⁄8 3
⁄4 13.0 8-5⁄8
6 8 1⁄16 9 1 ⁄2 11 1 9⁄16 ⁄8
7
6 14.2 8-3⁄4 6 8 9 ⁄2
1
11 1 ⁄16
9
⁄8
7
20.8 8-3⁄4
8 10 1⁄16 11 3⁄4 13 1⁄2 2 1⁄16 ⁄8
7
7 1⁄2 25 8-3⁄4 8 9 11 3⁄4 13 1⁄2 2 1⁄16 ⁄8
7
36.4 8-3⁄4
10 11 14 1⁄4 16 3 1⁄16 1 52.6 12-7⁄8
12 12 17 19 3 ⁄16
1
1 73.4 12-7⁄8
Size A ±1⁄16 B Ref C Ref D Ref E Ref Wt. † Bolts Fig. 257F
(In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size 90 ° Long Radius
Elbow, Flanged
1 6 7⁄16 3 1⁄8 4 1⁄4 7
⁄8 5
⁄8 2.4 4-1⁄2
E
11⁄2 7 9⁄16 3 7⁄8 5 1 3⁄16 5
⁄8 4.2 4-1⁄2
2 8 9⁄16 4 3⁄4 6 1 3⁄16 3
⁄4 5.2 4-5⁄8 B C
3 9 ⁄1613
6 7 ⁄21
1 ⁄16
3 3
⁄4 9.1 4-5⁄8
4 11 1⁄16 7 1⁄2 9 1 1⁄2 3
⁄4 14.6 8-5⁄8
6 11 1⁄2 9 1⁄2 11 1 9⁄16 7
⁄8 17.1 8-3⁄4 D
8 14 11 ⁄4 3
13 ⁄2 1
2 ⁄16
1 7
⁄8 29.3 8- ⁄4
3 A
10 16 1⁄2 14 1⁄4 16 3 1⁄16 1 52.6 12-7⁄8

12 19 17 19 3 1⁄16 1 72.2 12-7⁄8
14 26 ⁄8 **
3
18 3⁄4 21 4 ⁄8 3
1 ⁄8 1
134.6 12-1
Size A ±1⁄8 B Ref C Ref D Ref E Ref F±1⁄8 Wt. † Bolts

(In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
Fig. 257S* 1 6 7⁄16 3 1⁄8 4 1⁄4 7
⁄8 ⁄8
5
5 1.7 4-1⁄2
90 ° Long Radius
Elbow, Flange x Socket 11⁄2 7 9⁄16 3 7⁄8 5 1 3⁄16 ⁄8
5
6 2.8 4-1⁄2
2 8 9⁄16 4 3⁄4 6 1 3⁄16 3
⁄4 6 1⁄2 3.3 4-5⁄8
E
3 9 ⁄16
13
6 7 ⁄21
1 ⁄16 3 3
⁄4 7 ⁄43
5.8 4-5⁄8
4 11 1⁄16 7 1⁄2 9 1 1⁄2 3
⁄4 9 8.5 8-5⁄8
B C 6 12 7⁄8 9 1⁄2 11 1 9⁄16 ⁄8
7
10 3⁄16 14.4 8-3⁄4
F 8 17 ⁄16
3
11 ⁄4 3
13 ⁄2 1
2 ⁄16 1
⁄8
7
14 ⁄8 5
25.7 8-3⁄4
10 21 15⁄16 14 1⁄4 16 3 1⁄16 1 17 11⁄16 49.7 12-7⁄8
D 12 24 7⁄16 17 19 3 1⁄16 1 20 3⁄16 65.2 12-7⁄8
A
14* 26 ⁄8 3
18 3⁄4 21 4 ⁄8 3
1 ⁄81
22 105.1 12-1
** Tolerance exception - Fig. 257F x 14 - A ±1⁄8
8
A
D
Fig. 265C A Fig. 265F A
45 ° Short Radius B 45 ° Short Radius E
Elbow, Socket Elbow, Flanged B C
A Size A B Ref C Ref D Ref E Ref Wt. † Bolts

Size PM ± ⁄16 1
HLU ± ⁄8 1
B Ref* Wt. † (In.) PM ± ⁄16
1
HLU ± ⁄8
1
(In.) (In.) (In.) (In.) (Lb.) No/Size
(In.) (In.) (In.) (In.) (Lb.) 1 3 15⁄16 3 3⁄16* 3 1⁄8 4 1⁄4 7
⁄8 5
⁄8 2.1 4-1⁄2
1 2 ⁄2
1
1 ⁄4*
3
1 ⁄163
0.7 1 ⁄2
1
4 ⁄8 3
3 ⁄16*
13
3 ⁄8 7
5 1 ⁄16
3 5
⁄8 3.3 4-1⁄2
11⁄2 2 5⁄16 2 1⁄4* 1 5⁄16 0.6 2 2 1⁄2 4 9⁄16* 4 3⁄4 6 1 1⁄16 3
⁄4 5.4 4-5⁄8
2 3 ⁄4
1
2 ⁄2*
1
1 ⁄1613
1.3 3 3 5 ⁄16*
1
6 7 ⁄2
1
1 ⁄4 1 3
⁄4 6.6 4-5⁄8
3 3 3⁄4 3* 1 13⁄16 2.1 4 4 6 1⁄16* 7 1⁄2 9 1 3⁄8 3
⁄4 13.0 8-5⁄8
4 4 ⁄16
1
4* 1 ⁄1613
3.4 6 6 13⁄16 7 1⁄16* 9 1⁄2 11 1 9⁄16 7
⁄8 20.3 8-3⁄4
6 4 ⁄4
3
5* 1 ⁄1613
7.0 8 -- 5 ⁄2 1
11 ⁄4 3
13 ⁄2 1
2 ⁄16
1 7
⁄8 23.8 8-3⁄4
8 -- 5 15⁄16 2 5⁄8 7.7 10 -- 6 1⁄2 14 1⁄4 16 3 1⁄16 1 56 12-7⁄8
10 -- 7 11⁄16 4 15.8 12 -- 7 1⁄2 17 19 3 1⁄16 1 77 12-7⁄8
12 -- 8 ⁄16
11
4 20.2 14 -- 13 ⁄4 3
18 ⁄4 3
21 4 ⁄8 3
1 ⁄8
1
115 12-1
14 -- 9 ⁄8
3
4 24.5
Fig. 265S* A
D
45 °Elbow,
Flange x Socket E
G
F
B C
A G
Size PM ± ⁄16 1
HLU ± ⁄8 1
B Ref C Ref D Ref E Ref F PM ± ⁄16 1
HLU ±1⁄8 Wt. † Bolts
(In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
1 3 15⁄16 3 3⁄16* 3 1⁄8 4 1⁄4 ⁄8
7
⁄8
5
1 3⁄16 2 1⁄2 1 3⁄4 1.3 4-1⁄2
11⁄2 3 7⁄8 3 13⁄16* 3 7⁄8 5 1 3⁄16 ⁄8
5
1 5⁄16 2 5⁄16 2 1⁄4 2.0 4-1⁄2
2 5 5⁄16 4 9⁄16* 4 3⁄4 6 1 3⁄16 3
⁄4 113⁄16 3 1⁄4 2 1⁄2 3.2 4-5⁄8
3 5 ⁄1613
5 ⁄16*1
6 7 ⁄2 1
1 ⁄16
3 3
⁄4 1 ⁄16
13
3 ⁄4
3
3 4.9 4-5⁄8
4 6 1⁄8 6 1⁄16* 7 1⁄2 9 1 1 ⁄2 3
⁄4 113⁄16 4 1⁄16 4 8.0 8-5⁄8
6 6 ⁄1613
7 ⁄16*1
9 ⁄2 1
11 1 ⁄16
9
⁄8
7
1 ⁄16
13
4 3⁄4 5 13.7 8-3⁄4
8 -- 8 1⁄2 11 3⁄4 13 1⁄2 2 1⁄16 ⁄8
7
2 5⁄8 -- 5 15⁄16 15.9 8-3⁄4
10 -- 11 15⁄16 14 1⁄4 16 3 1⁄16 1 4 -- 7 11⁄16 39.3 12-7⁄8
12 -- 12 ⁄16 15
17 19 3 ⁄16
1
1 4 -- 8 ⁄16 11
57.5 12-7⁄8
14 -- 13 3⁄4 18 3⁄4 21 4 3⁄8 11⁄8 4 -- 9 3⁄8 70 12-1

9
TEES
A B
Size PM ±1⁄16 HLU ±1⁄8 PM ±1⁄16 HLU ±1⁄8 C ±1⁄8 Wt. †
(In.) (In.) (In.) (In.) (In.) (In.) (Lb.) Fig. 275C
Tee, Socket
1 2 ⁄2
1
3 ⁄2*
1
5 7 1 ⁄163
0.8
11⁄2 2 3⁄4 4* 5 1⁄2 8 1 5⁄16 0.9 B
Tolerance Exception
C
2 3 ⁄16
13
4 ⁄2*
1
7 ⁄8 5
9 1 ⁄16
13
2.1 275C x 10 A ±1⁄8
A ±1⁄8
3 4 7⁄16 5 1⁄2* 8 7⁄8 11 113⁄16 3.4 275C x 12 A ±1⁄8
4 5 1⁄16 6 1⁄2* 10 1⁄8 13 113⁄16 5.3
6 -- 8 -- 16 113⁄16 11.2
8 -- 7 ⁄16
11
-- 15 ⁄8 3
2 ⁄8
5
15.5
A
10 -- 12 ⁄16 3
-- 24 ⁄8 3
4 29.3
12 -- 13 3⁄16 -- 26 3⁄8 4 38.8
14 -- 13 ⁄8 5
-- 27 ⁄4
1
4 40.8
A B
Fig. 275F Size PM ±1⁄16 HLU ±1⁄8 PM ±1⁄16 HLU ±1⁄8 C Ref D Ref E Ref F Ref Wt. † Bolts
Tee, Flanged (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
B
D
1 3 15⁄16 415⁄16 7 7⁄8 9 7⁄8 4 1⁄4 7
⁄8 5
⁄8 3 1⁄8 2.9 4-1⁄2
11⁄2 4 13⁄16 5 9⁄16 9 5⁄8 11 1⁄8 5 1 3⁄16 5
⁄8 3 7⁄8 5.0 4-1⁄2
E
2 4 ⁄2 1
6 ⁄16
9
9 13 ⁄8 1
6 1 ⁄161 3
⁄4 4 ⁄4
3
7.6 4-5⁄8
F C 3 5 1⁄2 7 9⁄16 11 15 1⁄8 7 1⁄2 1 1⁄4 3
⁄4 6 12.6 4-5⁄8
4 6 ⁄2 1
8 ⁄16
9
13 17 ⁄8 1
9 1 ⁄8 3 3
⁄4 7 ⁄2
1
19.0 8-5⁄8
6 -- 8 -- 16 11 1 9⁄16 7
⁄8 9 1⁄2 32.7 8-3⁄4
8 -- 9 -- 18 13 1⁄2 2 1⁄16 7
⁄8 11 3⁄4 51.7 8-3⁄4
A
10 -- 11 -- 22 16 3 ⁄161
1 14 ⁄4 1
90 12-7⁄8
12 -- 12 -- 24 19 3 1⁄16 1 17 125 12-7⁄8
14 -- 18 -- 36 21 4 3⁄8 1 1⁄8 18 3⁄4 180 12-1
A G Wt. †
Size PM ± ⁄16 1
HLU ± ⁄8 1
B Ref C Ref D Ref E Ref F Ref PM ± ⁄16 1
HLU ± ⁄8 1
One Flg Two Flgs Fig. 275S*
Tee, Flanged x Socket
(In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) (Lb.)
1 3 15⁄16 4 15⁄16* 4 1⁄4 7
⁄8 ⁄8
7
3 1⁄8 1 3⁄16 2 1⁄2 3 1⁄2 1.5 2.2
C
1 ⁄2
1
4 ⁄16
5
5 ⁄16*
9
5 1 ⁄16
13
⁄8
5
3 ⁄8
7
1 ⁄16
5
2 ⁄43
4 2.2 3.5
2 5 7⁄8 6 9⁄16* 6 113⁄16 3
⁄4 4 3⁄4 113⁄16 3 13⁄16 4 1⁄2 3.9 5.8 D
3 6 ⁄2
1
7 ⁄16*
9
7 ⁄2 1
1 ⁄16
13 3
⁄4 6 1 ⁄16
13
4 ⁄16
7
5 ⁄2
1
7.0 10.6
E B
4 7 ⁄8
1
8 ⁄16*
9
9 1 ⁄2 1 3
⁄4 7 ⁄2
1
1 ⁄16
13
-- 6 ⁄2
1
11.4 17.4
6♦ -- 10 1⁄16 11 1 9⁄16 ⁄8
7
9 1⁄2 113⁄16 6 8 19.3 27.5
F
8 -- 10 ⁄4 1
13 ⁄2 1
2 ⁄16
1
⁄8
7
11 ⁄4 3
2 ⁄85
-- 7 ⁄16
11
22.2 28.9
G A
10 -- 16 7⁄16 16 3 1⁄16 1 14 1⁄4 4 -- 12 3⁄16 60 90
12 -- 17 7⁄16 19 3 1⁄16 1 17 4 -- 13 3⁄16 95 140
♦6” PM available in CL only

†CL weight, multiply by 1.07 for RB, 1.1 for ZC
10
LATERALS
E
Fig. 266C Fig. 266F*
Lateral, Socket C
Lateral, Flanged D
B
B
A F
A
B
B
Size A ±1⁄4 B ±1⁄4 C ± 1⁄8 Wt. † Size A ±1⁄8 B ±1⁄8 C Ref D Ref E Ref F Ref Wt.† Bolts
(In) (In.) (In.) (In.) (Lb.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
2 10 1⁄8 7 1⁄2 1 13⁄16 2.0 2 12 1⁄2 8 11⁄16 6 4 3⁄4 3
⁄4 1 1⁄16 7.6 4-5⁄8
3 11 7⁄8 8 15⁄16 1 13⁄16 3.7 3 14 1⁄2 10 1⁄8 7 1⁄2 6 3
⁄4 1 1⁄4 12.6 4-5⁄8
4 13 ⁄16
11
11 1 ⁄16 13
8 4 16 11⁄16 12 1⁄2 9 7 1⁄2 3
⁄4 1 3⁄8 19.0 8-5⁄8
6 24 ⁄2 1
17 ⁄8 3
1 ⁄16 13
13.9 6 28 ⁄8
5
19 ⁄16
7
11 9 ⁄21 7
⁄8 1 ⁄16
9
32.7 8-3⁄4
8 29 1⁄4 21 5⁄16 2 5⁄8 35.5 8 31 3⁄4 22 9⁄16 13 1⁄2 11 3⁄4 7
⁄8 2 1⁄16 51.7 8-3⁄4
10 36 ⁄8 7
26 ⁄16 7
4 51.7 10 45 ⁄8
3
30 ⁄16
11
16 14 ⁄4 1
1 3 ⁄16
1
112 12-7⁄8
12 43 1⁄4 31 15⁄16 4 69.1 12 51 3⁄4 36 3⁄16 19 17 1 3 1⁄16 152 12-7⁄8
Note: Reducing Laterals and crosses are available on

request.
CROSSES
C
Fig. 285C Fig. 285F* D
Cross, Socket C
Cross, Flanged E
F
B B
A
A
A
Size A ±1⁄4 B ±1⁄8 C ±1⁄8 Wt.† Size A ±1⁄8 B ±1⁄8 C Ref D Ref E Ref F Ref Wt. † Bolts
(In) (In.) (In.) (In.) (Lb.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (Lb.) No/Size
2 6 3⁄8 3 3⁄16 113⁄16 1.4 2 8 3⁄4 4 3⁄8 6 4 3⁄4 1 3⁄16 3
⁄4 9.3 4-5⁄8
3 8 4 1 ⁄16
13
2.3 3 10 ⁄8 3
5 ⁄16
3
7 ⁄2 1
6 1 ⁄16 3 3
⁄4 13.9 4-5⁄8
4 10 5⁄8 5 5⁄16 113⁄16 5.5 4 13 5⁄8 6 13⁄16 9 7 1⁄2 1 1⁄2 3
⁄4 23.5 8-5⁄8
6 16 8 113⁄16 15.7 6 16 8 11 9 1⁄2 1 9⁄16 7
⁄8 57.5 8-3⁄4
8 15 ⁄8 3
7 ⁄1611
2 ⁄8
5
15.5 8 18 9 13 ⁄2 1
11 ⁄4 3
2 ⁄16 1 7
⁄8 71.7 8-3⁄4
10 24 3⁄8 12 3⁄16 4 45.6 10 22 11 16 14 1⁄4 3 1⁄16 1 126 12-7⁄8
12 26 3⁄8 13 3⁄16 4 57.2 12 24 12 19 17 3 1⁄16 1 170 12-7⁄8

11
PIPE SUPPORT/WEAR PAD
Fig. 391 Size L ± 1⁄8 T Ref

Pipe Support
(In) R (In.) (In.)
1 1-1⁄16 3
13
⁄32
1 1⁄2 1- ⁄8
3
3
7
⁄16
L 2 1- ⁄32
17
4
11
⁄32
3 2-3⁄32 4
11
⁄32
T
4 2- ⁄8
5
4 ⁄8
3
110°±10°
6 3- ⁄16
15
4 ⁄8
5
8 4-15⁄16 5-5⁄8 ⁄8
5
10 6- ⁄8
1
8- ⁄8
3 3
⁄4
R
12 7- ⁄32
3
8- ⁄8
3 23
⁄32
14* 7-25⁄32 8-3⁄8 25
⁄32
*Available on order only - nonreturnable.
FLOOR DRAIN
Fig. 203
Sealable Floor Drain
1/ ”
4 20 UNC x 3/8
DP 316 SS insert
3 places on “D” F
bolt circle I
H
D
G
Sealable Drain Dimensional Data
Size A ±1⁄8 B C D E F ±1⁄8 G H I
C
(In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) 1/4 “
E A
6x2 6 1⁄4 2 3⁄8 2 6 3⁄8 6 8 7⁄8 5 3⁄4 7 7 3⁄4 1/2 “ + 1/8 “ > 0
6x3 6 ⁄4
1
3 ⁄2 1
2 6 ⁄8
3
6 8 ⁄8 7
5 ⁄4
3
7 7 ⁄4 3
Fig. 33C
6x4 6 4 1⁄2 2 6 3⁄8 6 8 7⁄8 5 3⁄4 7 7 3⁄4 Reducer
Insert
12 x 4 8 11⁄16 4 1⁄2 1 9⁄16 13 3⁄8 8 15 1⁄2 12 3⁄4 14 14 1⁄2 B
required for
12 x 6 8 ⁄16
11
6 ⁄8 5
1 ⁄16
9
13 ⁄8 3
8 15 ⁄2 1
12 ⁄4
3
14 14 ⁄2 1
6x2, 6x3,
12 x 8 8 8 ⁄8 5
1 ⁄16
9
13 ⁄8 3
8 15 ⁄2 1
12 ⁄4
3
14 14 1⁄2 12x4 and
12x6 sizes.
Note: Standard outlet straight socket. 2” - 6” FNPT outlet available on request.
Sealable Drain Standard Configurations

Viton 1
⁄4 Solid Cover Plate 1
⁄4” Drilled 16 Gauge
Description Figure Plug with O-Ring Seal Drain Grate Strainer Basket
Clean Out 203CO  
Floor Drain 203FD   
Equipment Drain 203ED   
12
CENTRICLAMP
Physical Data
Fig. 38 O-Ring Pressure Rating

S.S. Clamp Max Rec. Precision Wrench
Size EP VE Torque O-Ring Size
Fig. 36
End Adapter
(In.) @225° @175° (In-Lbs.) Size (In.)
2 150 150 50 333 ⁄16
7
Pipe
3 150 150 75 342 ⁄16
7
Fig. 36
End Adapter 4 150 150 150 428 1
⁄2
6 150 150 150 441 1
⁄2
8 150 125 175 448 1
⁄2
B Size A Ref B Ref C Ref Wt. †

C (In.) (In.) (In.) (In.) (Lb.)
Fig. 36* 2 3 3⁄4 2 1⁄16 1 13⁄16 0.5
End Adapter 3 5 2 ⁄16
1
1 ⁄16
13
0.7
A 4 6 3⁄8 2 1⁄16 1 13⁄16 1.2
6 8 7⁄8 2 1⁄16 1 13⁄16 2.2
8 11 1⁄2 2 1⁄16 1 13⁄16 3.8
A
Fig. 38* Fig. 39*
SS Clamp Blind Flange 45°
C
C
B B
Nut(s) Size A Ref B Ref C Ref

(In.) (In.) (In.) (In.)
Size A Ref B Ref C Ref Size Wt. †
(In.) (In.) (In.) (In.) No. (In.) (Lb.) 2 3 3⁄4 1 1⁄16 3 1 ⁄8
2 1 5⁄16 4 3 1 7
⁄16 0.5 3 5 1 1⁄8 4 5⁄16
3 1 3⁄8 5 1⁄4 3 5⁄8 1 7
⁄16 0.7 4 6 ⁄8
3
1 ⁄4
1
5 5⁄16
4 1 3⁄4 7 5 1 1
⁄2 1.2 6 8 7⁄8 1 1⁄2 7 15⁄16
6 2 1⁄16 9 1⁄4 5 5⁄8 1 1
⁄2 2.4 8 11 ⁄2 1
2 10 5⁄16
8 2 9⁄16 12 7 1⁄2 1 1
⁄2 5.5

13
ASSEMBLED FITTINGS REFERENCE DIMENSIONS
Fig. 8C* A
Fig. 6*
Reducer
C
Adapter A
Socket Iron Pipe Male x B
B
Socket Female
C D
Size A Ref B Ref C Ref Wt. † Size A B Ref C D Wt. †

(In.) (In.) (In.) (In.) (Lb.) (In.) (In.) (In.) (In.) (In.) (Lb.)
11⁄2 x 1 3 3⁄16 2 11⁄16 ⁄16
9
0.7 1 9 13⁄16 8 5⁄8 2 1⁄16 1 5⁄16 0.8
2x1 4 3 1⁄8 ⁄16
9
1.3 11⁄2 9 11⁄16 8 3⁄8 2 11⁄16 115⁄16 1.1
2 x 11⁄2 4 3 1⁄8 ⁄16
9
0.9 2 10 ⁄16
3
8 ⁄8
3
3 ⁄8
1
2 ⁄8 3
1.6
3x2 4 3⁄16 4 3⁄16 ⁄16
9
1.6 3 10 ⁄16
3
8 ⁄8
3
4 ⁄16
3
3 ⁄2 1
2.6
4x2 4 3⁄16 5 1⁄4 ⁄16
9
2.7 4 10 3⁄16 8 3⁄8 5 1⁄4 4 1⁄2 3.6
4x3 4 3⁄16 5 1⁄4 ⁄16
9
2.4 6 10 ⁄16
3
8 ⁄8
3
7 ⁄8
7
6 ⁄8 5
6.6
6x4 4 3⁄16 7 7⁄8 ⁄16
9
5.4 Assemble using Fig. 6S Adapter and Fig. 14 Socket Coupling
8x4 5 5⁄8 9 7⁄8 ⁄16
9
7.8
8x6 5 ⁄85
9 ⁄8 7
⁄16
9
6.7 Fig. 19
Assemble using Fig. 14 Socket Coupling and Fig. 33
Stub Flange
Reducer Bushing
A
C
Fig. 244* Size A ±1⁄8 B ±1⁄8 Wt. †

Nipple
Flange Iron (In.) (In.) (In.) (Lb.)
Pipe Thread
B
1 2 5⁄8 1 3⁄16 0.7

1 ⁄2
1
3 ⁄8
7
1 ⁄165
1.3
Size A Ref B Ref C Ref Wt. † 2 3 7⁄8 1 13⁄16 2.0

(In.) (In.) (In.) (In.) (Lb.) 3 3 ⁄8
7
1 ⁄1613
3.0
1 8 ⁄41
1 ⁄16 5 7
⁄8 1.0 4 3 7⁄8 1 13⁄16 4.9
1 ⁄2
1
8 ⁄41
1 ⁄16 15
1 ⁄16 3
1.8 6 3 ⁄8
7
1 ⁄1613
6.5
2 8 ⁄41
2 ⁄8 3
1 ⁄16 3
2.5 8 5 ⁄16
3
2 ⁄8 5
11.7
B
3 8 1⁄4 3 1⁄2 1 3⁄16 4.1 A 10 8 1⁄4 4 23.9
4 8 1⁄4 4 1⁄2 1 1⁄2 6.5 12 8 1⁄4 4 33.9
6 8 ⁄41
6 ⁄8 5
1 ⁄16 9
9.3 14 8 ⁄8
3
4 36.9
Assemble using Fig. 18 Socket Flange and Fig. 6S Assemble using Fig. 18 Socket Flange and
Iron Pipe Adapter Fig. 17 Pipe Stub
C
Fig. 13*
Pipe Saddle B
1/2 PIPE O.D.

CL PIPE O.D. X=Fabricated using Fig 13 Cement
A Socket Outlet Pipe Saddle and Fig 33S
Threaded Bushing Insert.
Size A ±¼ B ±1⁄8 C Ref Threaded Outlet NPT Cement Outlet
V=Fabricated using Fig 13 Cement
(In.) (In.) (In.) (In.) ¼ ½ ¾ 1 1¼ 1½ 1 1¾ 2 3 4 6 8 10 Socket Outlet Pipe Saddle and Fig 33
Socket Reducer Bushing Insert.
2 4¼ ¾ 2 3⁄8 S
S=Standard Pipe Saddle, no
3 5¾ 2 3 3⁄8 X X X X X X V V S fabrication needed.
4 8 2 4 1⁄16 XV XV XV X XV X V V S S
XV=Fabricated using Fig 13 Cement
6 9 2 5 1⁄8 XV XV XV XV XV XV W W S V S Socket Outlet Pipe Saddle, Fig 33
Socket Reducer Bushing and Fig 33S
8 10 ½ 2 7 7⁄16 XV XV XV XV XV XV W W S V V S Threaded Bushing
Insert.
10 13 ½ 3 1⁄8 10 1⁄8 XV XV XV XV XV XV W W S V V V S
12 8 3⁄8 3 1⁄8 12 3⁄16 XV XV XV XV XV XV W W S V V V V S W=Fabricated using Fig 13 Cement
Socket Outlet Pipe Saddle and 2 or
more Fig 33 Socket Reducer Bushing
* Available on order only - nonreturnable. Inserts.
14
C
Fig. 255CR* Fig. 257CR*
90° Short Radius 90° Long Radius Size A Ref B Ref C Ref
Reducer, Socket Reducer, Socket
C (In.) (In.) (In.) (In.)
A 6 10 13⁄16 11 113⁄16
8 14 ⁄8 5
14 ⁄8 5
2 5⁄16
B 10 1711⁄16 17 7⁄8 4
A
Size A Ref B Ref C Ref 12 20 3⁄16 20 3⁄8 4
(In.) (In.) (In.) (In.)
11⁄2 2 3⁄4 2 15⁄16 1 5⁄16 B Assemble using Fig. 257C Elbow and Fig. 33
Reducer Bushing
2 3 13⁄16 3 1⁄2 1 5⁄16
3 4 7⁄16 4 5⁄8 113⁄16
4 5 ⁄16
1
5 ⁄4
1
113⁄16
6 6 6 3⁄16 113⁄16
Fig. 257FR*
8 7 1⁄2 7 1⁄2 2 5⁄16 90° Long Radius
A
Assemble using Fig. 255C Elbow and Fig. 33 Reducer,

A
Reducer Bushing Flanged
Fig. 255FR*
E
90° Short Radius F
Reducer, Flanged D
E F
B
C
D
B
C Size A Ref B Ref C Ref D Ref E Ref F Ref Bolts
Size A Ref B Ref C Ref D Ref E Ref F Ref Bolts (In.) (In.) (In.) (In.) (In.) (In.) (In.) No/Size
(In.) (In.) (In.) (In.) (In.) (In.) (In.) No/Size 6x4 12 7⁄8 7 1⁄2 9 1 1⁄2 14 5⁄16 3
⁄4 8-5⁄8
11⁄2 x 1 4 5⁄16 3 1⁄8 4 1⁄4 7
⁄8 63⁄16 ⁄8
5
4-1⁄2 8x6 17 3⁄16 9 1⁄2 11 1 9⁄16 17 3⁄8 7
⁄8 8-3⁄4
2 x 11⁄2 5 7⁄8 3 7⁄8 5 1 3⁄16 7 ⁄8
5
4-5⁄8 10 x 8 2115⁄16 11 3⁄4 13 1⁄2 2 1⁄16 21 1⁄4 7
⁄8 8-3⁄4
3x2 6 ⁄2
1
4 ⁄4
3
6 1 ⁄16
3
7 ⁄85 3
⁄4 4- ⁄8
5 12 x 10 24 ⁄16 7
14 ⁄4 1
16 3 ⁄161
26 ⁄8 3
1 12-7⁄8
4x3 7 1⁄8 6 7 1⁄2 1 3⁄16 8 1⁄4 3
⁄4 4-5⁄8 Assemble using Fig. 257C Elbow, Fig. 33 Reducer Bushing, Fig. 17 Pipe
Stub and Fig. 18 Socket Flange
6x4 8 1⁄16 7 1⁄2 9 1 1⁄2 9 1⁄2 3
⁄4 8-5⁄8
8x6 10 1⁄16 9 1⁄2 11 1 9⁄16 10 1⁄2 ⁄8
7
8-3⁄4
F
Assemble using Fig. 255C Elbow and Fig. 33 Reducer Bushing, Fig. Fig. 265FR(3)* D
17 Pipe Stub and Fig. 18 Socket Flange B 45° Reducer, A
C Flanged E
A B C
Fig. 265CR(3)
45° Reducer, Socket
A
A B
Size PM± 1⁄16 HLU± 1⁄8 B Ref C Ref D Ref E Ref F Ref Bolts
Size PM± 1⁄16 HLU± 1⁄8 PM Ref HLU Ref C Ref (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) No/Size
(In.) (In.) (In.) (In.) (In.) (In.)
11⁄2 x 1 3 7⁄8 3 13⁄16 3 1⁄8 4 1⁄4 7
⁄8 5
⁄8 5 3⁄4 4-1⁄2
11/2 2 5⁄16 2 1⁄4 2 1⁄2 2 7⁄16 1 5⁄16
2 x 11⁄2 5 5⁄16 4 9⁄16 3 7⁄8 5 1 3⁄16 5
⁄8 7 5⁄16 4-5⁄8
2 3 1⁄4 2 1⁄2 2 15⁄16 2 3⁄16 1 5⁄16
3x2 5 ⁄16
13
5 ⁄16
1
4 ⁄4
3
6 1 ⁄16
3 3
⁄4 7 ⁄16
13
4-5⁄8
3 3 3⁄4 3 3 15⁄16 3 3⁄16 113⁄16
4x3 6 1⁄8 6 1⁄16 6 7 1⁄2 1 3⁄16 3
⁄4 8 1⁄8 8-5⁄8
4 4 1⁄16 4 4 1⁄4 4 3⁄16 113⁄16
6x4♦ 6 13⁄16 7 1⁄16 7 1⁄2 9 1 1 ⁄2 7
⁄8 8 1⁄4 8-3⁄4
6 4 3⁄4 5 415⁄16 5 3⁄16 113⁄16
8x6 -- 8 ⁄2
1
9 ⁄2
1
11 1 ⁄16
9 7
⁄8 8 ⁄16
11
8-3⁄4
8 -- 5 15⁄16 -- 5 13⁄16 2 5⁄16
10 x 8 -- 1115⁄16 11 3⁄4 13 1⁄2 2 1⁄16 1 11 1⁄4 12-7⁄8
10 -- 7 11⁄16 -- 7 7⁄8 4
12 x 10 -- 12 15⁄16 14 1⁄4 16 3 1⁄16 1 14 7⁄8 12-7⁄8
12 -- 8 11⁄16 -- 8 7⁄8 4
Assemble using Fig. 265F Elbow and Fig. 33 Reducer Bushing,
Assemble using Fig. 265C Elbow and Fig. 33 Pipe Stubs and Fig 18 Socket Flanges
Reducer Bushing
♦ 6” PM available in CL only
* Available on order only - nonreturnable. 15
(3) Reductions beyond one pipe size for reduced pressure applications
are available. (See Fig. 33)
C
Fig. 275CR*
Reducer, Socket
Assemble using Fig 275C and Fig 33 A

Reducer Bushing
A B
A B
Size
(In.) PM ±1⁄16 HLU ± 1⁄8 PM Ref HLU Ref C Ref
1 ⁄2 1
2 ⁄4
3
4 2 ⁄16
15
4 1 5⁄16
2 3 13⁄16 4 1⁄2 3 1⁄2 4 3⁄16 1 5⁄16
3 4 ⁄16
7
5 ⁄2
1
4 ⁄8
5
5 ⁄16
11
113⁄16
4 5 1⁄16 6 1⁄2 5 1⁄4 6 11⁄16 113⁄16
6♦ 6 8 6 3⁄16 8 3⁄16 113⁄16
8 -- 7 ⁄16
11
-- 7 ⁄16
9
2 5⁄16
10 -- 12 3⁄16 -- 12 3⁄8 4
12 -- 13 3⁄16 -- 13 3⁄8 4
Fig. 37*
Adapter Nipple
Size A Ref B Ref C Ref Wt. †
(In.) (In.) (In.) (In.) (Lb.)
B
2 3 3⁄4 2 1⁄16 4 13⁄16 1.0
Fig. 17
Assembly Pipe Stubs 3 5 2 1⁄16 4 13⁄16 1.7
A 4 6 ⁄8
3
2 ⁄16
1
4 ⁄16 13
2.2
A
6 8 ⁄8
7
2 ⁄16
1
4 ⁄16 13
4.0
8 11 1⁄2 2 1⁄16 4 13⁄16 6.3
B
Size A D
(In.) (In.) F
Fig. 275FR(3)*
1 2 3⁄8 Reducer, C B
1 1⁄2 2 5⁄8 Flanged A
Single Size Reduction Shown

2 3 5⁄8
A J
3 3 5⁄8
4 3 5⁄8 A
6 3 5⁄8 Size B Ref C Ref D Ref F Ref J Ref
(In.) PM Ref HLU Ref (In.) (In.) (In.) (In.) (In.)
8 5 1⁄4
1 1⁄2 x 1 4 5⁄16 5 9⁄16 41⁄4 31⁄8 7
⁄8 5
⁄8 6 3⁄16
10 8
2 x 1 ⁄2 1
5 ⁄8
7
6 ⁄16
9
5 3 ⁄8
7
1 ⁄16
3 5
⁄8 7
12 8
3x2 6 ⁄2
1
7 ⁄16
9
6 4 ⁄4
3
1 ⁄16
3 3
⁄4 7 5⁄8
14 8
4x3 7 1⁄8 8 9⁄16 71⁄2 6 13⁄16 3
⁄4 8 1⁄4
6x4 8 ⁄16
1
10 ⁄16 1
9 7 ⁄2
1
1 ⁄2
1 3
⁄4 9 1⁄2
♦ 6” PM available in CL only 8x6 10 1⁄4 11 91⁄2 19⁄16 7
⁄8 10 9⁄16
* Available on order only - nonreturnable. 10 x 8 16 ⁄16 7
13 ⁄2
1
11 ⁄4
3
2 ⁄16
1 7
⁄8 15 11⁄16
(3) Reductions beyond one pipe size for reduced pressure applications
are available. (See Fig. 33) 12 x 10 17 7⁄16 16 141⁄4 31⁄16 1 19 3⁄8
16
DIMENSIONS
Take off Dimensions for Adhesive Socket Fittings
A
A
A
A
Fig. 255C
A
A B
Fig. 265C
90° Short or Long Tee A Cross
45 °Elbow Radius Elbow Fig. 275C
Lateral Fig. 285C
Fig. 266C
Pipe Stop to Fittings’ Center Line Dimensions
Long
Short Radius Radius 90°
45° Elbow 90° Elbow Elbow Tee Lateral Cross
PM HLU PM HLU
Size A A A A A A A B A
(In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.) (In.)
1 1 5⁄16 9
⁄16 1 5⁄16 3 13⁄16 1 5⁄16 2 5⁄16 -- -- --
1 ⁄2
1
1 15
⁄16 1 ⁄16
7
4 ⁄16
11
1 ⁄16
7
2 11⁄16 -- -- --
2 1 ⁄16
7 11
⁄16 2 4 ⁄16
11
2 2 ⁄16
11
5 ⁄16
11 13
⁄16 1 3⁄8
3 1 15⁄16 1 3⁄16 2 5⁄8 5 15⁄16 2 5⁄8 3 11⁄16 7 1⁄8 1 1⁄8 2 3⁄16
4 2 ⁄4
1
2 ⁄16 3
3 ⁄4
1
7 ⁄16
3
3 ⁄4
1
4 ⁄16
11
9 ⁄16
3 7
⁄8 3 1⁄2
6 2 15⁄16 3 3⁄16 4 3⁄16 9 -- 6 3⁄16 15 9⁄16 5 5⁄16 6 3⁄16
8 -- 3 5⁄16 4 7⁄8 12 -- 5 1⁄16 18 11⁄16 5 5⁄16 5 1 ⁄16
10 -- 3 11⁄16 -- 13 11⁄16 -- 8 3⁄16 22 7⁄16 6 7⁄16 8 3⁄16
12 -- 4 ⁄1611
-- 16 ⁄16 3
-- 9 ⁄16
3
27 ⁄16
15
7 ⁄16
5
9 3⁄16
14 -- 5 3⁄8 -- 18 -- 9 5⁄8 -- -- --
How to Read Flanged or Reducing Fittings CROSS
TEE
C C C
C
A B A B
A B A B
Run x Run x Branch

(A x B x C) D D
C C Run x Run x Branch x Branch
(A x B x C x D)
A B The sequences illustrated should be used when describing fitting

A B outlets. Drawings or sketches showing outlet types, locations, sizes
and dimensional requirements are required for more complicated
fitting configurations.
Run x Run x Branch
(A x B x C)
Special Configuration Fittings

Contact NOV Fiber Glass Systems for Details
• 11/16 through 12” Orifice flanges, 150# & 300# • 2” thru 12” Long Turn Tee, Flanged, Fig 267F
• Odd degree elbows, 15, 221/2, 30 & 60 degree • 2” thru 12” 45° Double Y Branch, Socket, Fig. 268C
• 5D Socket & Flanged Elbows • 2” thru 12” 45° Double Y Branch, Flanged, Fig. 268F
• Sump Fittings • 2” thru 12” 90° Double Y Branch, Socket, Fig. 269C
• 4” thru 10” Reducing Lateral, Socket, Fig. 266CR • 2” thru 12” 90° Double Y Branch, Flanged, Fig. 269F
• 2” thru 12” Fig 267F Long Turn Tee, Socket, Fig. 267C
17
ADHESIVES
Weldfast ZC-275 Epoxy Adhesive for Adhesive Socket Joints
Order for Z-Core epoxy piping No. 1 Kit Size-½ Pint

systems. Weldfast ZC-275
adhesive can also be used to bond Number of Bonds Per Kit
RB and CL pipe and fittings. Usage Joints Pipe Size
should be limited to applications 12 1” connections
recommended for both Z-Core
product and the pipe and fittings 10 11⁄2” connections
grade being used. 8 2” connections
5 3” connections
Contents: 3 4” connections
Adhesive (Part A)
Hardener (Part B) 2 6” connections
Wooden Stir Stick 1 8” connections For complete instructions, refer to fab Bulletin D4090 included
Plastic Putty Knife in each kit of WELDFAST ZC-275 Adhesive.
1
⁄2 10” connections
Fabrication Instructions
1
Weldfast CL-200-QS Part “C”
Accelerator used with WELDFAST CL-200 to provide a quick set

vinyl ester adhesive. Joints fabricated with this quick set adhesive
can be made and quickly cured in as little as one hour (at room
temperature) compared to 24 hours (at room temperature) for con-
ventional adhesives.
Weldfast CL-200
Contents: No. 1 Kit Size-½ Pint

Adhesive (Part A)
Catalyst Number of Bonds Per Kit
Wooden Stir Stick Joints Pipe Size
Plastic Putty Knife 12 1” connections
Fabrication Instructions
10 11⁄2” connections
8 2” connections
Order for CL-2030 and CL-1520 5 3” connections
vinyl ester piping systems. 3 4” connections
2 6” connections
1 8” connections
1
⁄2 10” connections For complete instructions refer to fab Bulletin D4210
1
⁄2 12” connections included in each kit of WELDFAST CL-200.
1
18
ACCESSORIES
Strap Clamp Kit* Silicone Rubber Heat Blanket*
For Heat Curing 1”-20” connections

Model Number for
Pipe Size Pipe Size
1 - 3 inches B
4 - 8 inches C
10 - 14 inches D
16 - 20 inches E
19
National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes.
Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way
assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein nor is
any warranty expressed or implied. Always cross-reference the bulletin date with the most current version listed at the web site
noted in this literature.

Phone: 55 31 3501 0023

CI1650 July 2015
Bondstrand™ 2000, 4000, 5000
and 7000 Fittings Dimensions
Introduction The Quick-Lock bell end has a 1/2° taper and is the standard end configuration. All
other end configurations, including size reductions, are made to order. Flanges
are drilled in accordance with ANSI B16.5, Class 150. Other drilling specifica-
tions are available upon request. For pressure and temperature ratings; refer to
product data sheet for specific series.
Tolerance for centerline-to-face dimensions on fittings with flanged ends is ±1/8
inch; for centerline-to-face dimensions with bell-end fittings ± 1/16 inch: and for
angular measures is ±1°.
Shipping weights are approximate.
Manufacturing Methods Material Applicable Fittings

Filament winding · Epoxy resin · Elbows, tees, couplings
· Vinyl ester resin · Flanges, laterals, nipples
· Glass fibers · Saddles, crosses, reducers
· Maintenance couplings
· Special angle fittings
Compression molding · Epoxy resin · Flanges, bushings, plugs
· Vinyl ester resin · Caps, blind flanges
· Discontinuous · Elbows, 45°, 90°; tees
glass fibers · Eccentric reducers
·
Machining · 316 stainless steel · Orifice flanges
· Saddles for reductions
Assembly Instructions Consult the following publications for installation details regarding
Bondstrand Series 2000, 4000, 5000 and 7000 piping systems.
Quick-Lock Adhesive-bonded Bell and Spigot Joints, Contains instruc-
tions for preparing the Quick-Lock adhesive joint, using end preparation tools,
applying and curing adhesives and mounting Bondstrand flanges on fiberglass
pipe. Usage instructions for the various Bondstrand adhesives are included in
the adhesive kits.
Assembly Instructions for Bondstrand fiberglass flanges, Contains
information pertinent to selection of gaskets, nuts, washers, and bolts when
joining Bondstrand fiberglass flanges to fiberglass flanges and to flanges
of other materials. Includes recommended bolt torques and bolt tightening
sequence diagrams.
Maintenance Coupling Assembly for butt-end joints, Assembly instructions
for the Bondstrand maintenance coupling.
Table of Contents Introduction....................................................................... 01
Manufacturing Methods ................................................... 01
Assembly Instructions ...................................................... 01
90° Elbows......................................................................... 03
90° Flanged Elbows.......................................................... 03
90° Combination Elbows................................................... 04
45° Elbows......................................................................... 04
45° Flanged Elbows.......................................................... 05
45° Combination Elbows................................................... 05
221/2° Elbows..................................................................... 05
Tees................................................................................... 06
Reducing Tees.................................................................. 06
Flanged Tees.................................................................... 07
Combination Tees............................................................. 07
Flanged Reducing Tees.................................................... 08
45° Laterals........................................................................ 08
45° Flanged Laterals......................................................... 09
Tapered Body Reducers................................................... 09
Flanged Tapered Body Reducers..................................... 10
Combination Reducers (Flanged Small End)................... 10
Combination Reducers (Flanged Large End)................... 11
Pipe Nipples...................................................................... 11
Couplings and End Caps ................................................. 12
Crosses............................................................................. 12
Flanges............................................................................. 13
Reducing Flanges............................................................. 13
Blind Flanges.................................................................... 14
Heavy-Duty Flanges.......................................................... 14
Orifice Flanges.................................................................. 15
Maintenance Couplings.................................................... 15
Adapters (Threaded and Victaulic)................................... 16
Molded Plugs.................................................................... 16
Molded Reducer Bushings............................................... 16
Blank Saddles................................................................... 17
Reducing Saddles (Bushed Outlets)................................ 17
Reducing Saddles (Flanged and Quick-Lock® Outlets).... 18
Pressure Ratings for Fittings....................................... 19, 20
Important Note.................................................................. 20
2
90° Elbows Fittings are filament wound unless otherwise indicated. Fittings marked with an
asterisk (*) are molded.
Nom Laying Overall Socket Approx
Pipe Length Length Depth Wt
B Size (L) (B) (Ds)
L
in.• mm in.• mm in.• mm in.• mm lb.• kg
Ds
01 25 2.56 65 3.62 92 1.06 27 1 0.5
11/2 40 3.19 81 4.44 113 1.25 32 1 0.5
02 50 3.00 76 4.82 122 1.82 46 1 0.5
2.01* 51 3.83 97 1.82 46 1 0.5
03 80 4.50 114 6.32 161 1.82 46 3 1.4
2.61* 66 4.43 113 1.82 46 2 0.9
04 100 6.00 152 7.82 199 1.82 46 4 1.8
3.69* 94 5.51 140 1.82 46 3 1.4
06 150 9.00 229 11.25 286 2.25 57 8 3.6
5.25* 1 33 7.50 191 2.25 57 7 3.2
08 200 12.00 305 14.50 368 2.50 64 15 6.8
10 250 15.00 381 17.75 451 2.75 70 25 11.3
12 300 18.00 457 21.00 533 3.00 76 41 18.6
14 350 14.12 359 17.62 448 3.50 89 37 16.8
16 400 15.62 397 19.62 498 4.00 102 68 30.8
90° Flanged Elbows Flanged 90° elbows feature filament-wound bodies and filament-wound (f/w) or
molded (m) flanges. They are available in ANSI short-radius (s/r) or long-radius
(l/r) laying lengths. Flanged short-radius elbows meeting ANSI laying lengths
are not available in 1, 11/2, 14 or 16 inch sizes. Fittings marked with two asterisks
(**) are available only with filament-wound flanges.
Nom Radius Laying Flange Thickness Approx Wt
Pipe Type Length At Face At Hub Flange Type
L Size (L) (t) (D) (m) (f/w)
in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
t
1 25 l/r 5.00** 127** 1.13 29 1.13 29 – – 1 0.5
11/2 40 l/r 6.00** 152 1.38 35 1.38 35 – – 1 0.5
D
2 50 s/r 4.50 114 1.00 25 2.00 51 5 2.3 4 1.8
l/r 6.50 165 1.00 25 2.00 51 5 2.3 5 2.3
3 80 s/r 5.50 140 1.13 29 2.00 51 8 3.6 7 3.2
l/r 7.75 197 1.13 29 2.00 51 9 4.1 8 3.6
4 100 s/r 6.50 165 1.25 32 2.00 51 11 5.0 10 4.5
l/r 9.00 229 1.25 32 2.00 51 13 5.9 12 5.4
6 150 s/r 8.00 203 1.75 44 2.38 60 22 10.0 18 8.2
l/r 11.50 292 1.75 44 2.38 60 26 11.8 22 10.0
8 200 s/r 9.00 229 2.00 51 2.63 67 35 15.9 29 13.2
l/r 14.00 356 2.00 51 2.63 67 41 18.6 37 16.8
10 250 s/r 11.00 279 2.00 51 2.88 73 50 22.7 43 19.5
l/r 16.50 419 2.00 51 2.88 73 57 25.9 54 24.5
12 300 s/r 12.00 305 2.13 54 3.13 80 82 37.2 77 34.9
l/r 19.00 483 2.13 54 3.13 80 91 41.3 86 39.0
14 350 l/r 21.50** 546 2.81 71 3.81 97 – – 150 68.0
16 400 l/r 24.00** 610 3.25 83 4.25 108 – – 180 81.6
3
90° Combination Elbows Only center-to-flange-face dimensions correspond to ANSI laying lengths. The
fitting body is filament wound; flanges are available in molded (m) or filament-
L1
wound (f/w) variants. Dimensions marked with an asterisk (*) indicate molded
t flanges. Fittings marked with two asterisks (**) are available only with filament-
wound flanges.
L2
B
D
Ds
Nom Radius Laying Flange Thickness Overall Laying Socket Approx Wt

Pipe Type Length At Face At Hub Length Length Depth Flange Type
Size (L1) (t) (D) (B) (L2) (Ds) (m) (f/w)
in.• mm in.• mm in•. mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
1 25 l/r 5.00 127 1.13** 29 1.13 29 3.62 92 2.56 65 1.06 27 – – 2 0.9
11/2 40 l/r 6.00 152 1.38** 35 1.38 35 4.44 113 3.19 81 1.25 32 – – 3 1.4
2 50 s/r 4.50 114 1.00 25 2.00 51 6.56 167 4.75 121 1.81 46 4 1.8 3 1.4
l/r 6.50 165 1.00 25 2.00 51 8.56 217 6.75 171 1.81 46 4 1.8 4 1.8
3 80 s/r 5.50 140 1.13 29 2.00 51 7.56 192 5.75 146 1.81 46 6 2.7 5 2.3
l/r 7.75 197 1.13 29 2.00 51 9.81 249 8.00 203 1.81 46 6 2.7 6 2.7
4 100 s/r 6.50 165 1.25 32 2.00 51 8.56 217 6.75 171 1.81 46 8 3.6 8 3.6
l/r 9.00 229 1.25 32 2.00 51 11.06 281 9.25 235 1.81 46 10 4.5 10 4.5
6 150 s/r 8.00 203 1.75 44 2.38 60 10.50 267 8.25 210 2.25 57 16 7.3 14 6.4
l/r 11.50 292 1.75 44 2.38 60 14.00 356 11.75 298 2.25 57 20 9.1 18 8.2
8 200 s/r 9.00 229 2.00 51 2.63 67 11.75 298 9.25 235 2.50 64 26 11.8 23 10.4
l/r 14.00 356 2.00 51 2.63 67 16.75 425 14.25 362 2.50 64 32 14.5 31 14.1
10 250 s/r 11.00 279 2.00 51 2.88 73 14.00 356 11.25 286 2.75 70 38 17.2 34 15.4
l/r 16.50 419 2.00 51 2.88 73 19.50 495 16.75 425 2.75 70 45 20.4 45 20.4
12 300 s/r 12.00 305 2.13 54 3.13 80 15.25 387 12.25 311 3.00 76 61 27.7 61 27.7
l/r 19.00 483 2.13 54 3.13 80 22.25 565 19.25 489 3.00 76 70 31.8 70 31.8
14 350 l/r 21.50 546 2.88** 73 3.75 95 17.62 448 14.12 359 3.50 89 – – 85 38.6
16 400 l/r 24.00 610 3.25** 83 4.25 108 19.62 498 15.62 397 4.00 102 – – 104 47.2
45° Elbows Fittings are filament wound unless otherwise designated. Fittings marked with
an asterisk (*) are molded.
B Size (L) (B) (Ds)
L
01 25 0.88 22 1.94 49 1.06 27 1 0.5
Ds 011/2 40 1.12 28 2.37 60 1.25 32 1 0.5
02 50 1.38 35 3.20 81 1.82 46 1 0.5
1.38* 35 3.20 81 1.82 46 1 0.5
03 80 2.00 51 3.82 97 1.82 46 2 0.9
1.62* 41 3.43 87 1.82 46 2 0.9
04 100 2.50 64 4.32 110 1.82 46 3 1.4
2.42* 61 4.23 107 1.82 46 3 1.4
06 150 3.75 95 6.00 152 2.25 57 5 2.3
3.31* 84 5.56 141 2.25 57 8 3.6
08 200 5.00 127 7.50 191 2.50 64 9 4.1
10 250 6.25 159 9.00 229 2.75 70 16 7.3
12 300 7.50 191 10.50 267 3.00 76 26 11.8
14 350 4.69 119 8.19 208 3.50 89 38 17.2
16 400 5.38 137 9.38 238 4.00 102 45 20.4
4
45° Flanged Elbows Flanges are filament wound unless otherwise designated. Fittings marked with
an asterisk (*) have molded flanges. Laying lengths meet ANSI criteria.
Fittings with double asterisk (**) do not meet ANSI laying length.
Nom Laying Flange Thickness Approx
D Pipe Length At Face At Hub Wt
Size (L) (t) (D) (m) (f/w)
in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
2 50 2.50 64 1.00 25 2.00 51 5 2.3 4 1.8
3 80 3.00 76 1.13 29 2.00 51 7 3.2 6 2.7
4 100 4.00 102 1.25 32 2.00 51 10 4.5 10 4.5
6 150 5.00 127 1.75 44 2.38 60 21 9.5 17 7.7
L 8 200 5.50 140 2.00 51 2.63 67 32 14.5 29 13.2
t 10 250 6.50 165 2.00 51 2.88 73 50 22.7 47 21.3
12 300 7.50 191 2.13 54 3.13 80 76 34.5 70 31.8
14 350 12.25** 311 2.81 71 3.81 97 – – 59 26.8
16 400 13.94** 354 3.25 83 4.25 108 – – 77 34.9
45° Combination Elbows Flanges are available in molded (m) or filament-wound (f/w) construction.
Dimensions marked with an asterisk (*) indicate molded flanges.
t L1 Fittings with double asterisk (**) do not meet ANSI laying length.
D L2
B
Ds
Nom Laying Flange Thickness Overall Laying Socket Approx Wt

Pipe Length At Face At Hub Length Length Depth Flange Type
Size (L1) (t) (D) (B) (L2) (Ds) (m) (f/w)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
*2 50 2.50 64 1.00 25 2.00 51 4.56 116 2.75 70 1.82 46 3 1.4 *3 1.4
*3 80 3.00 76 1.13 29 2.00 51 5.06 129 3.25 83 1.82 46 5 2.3 *4 1.8
*4 100 4.00 102 1.25 32 2.00 51 6.06 154 4.25 108 1.82 46 7 3.2 7 3.2
*6 150 5.00 127 1.75 44 2.38 60 7.50 191 5.25 133 2.25 57 15 6.8 13 5.9
*8 200 5.50 140 2.00 51 2.63 67 8.25 210 5.75 146 2.50 64 23 10.4 23 10.4
10 250 6.50 165 2.00 51 2.88 73 9.50 241 6.75 171 2.75 70 38 17.2 38 17.2
12 300 7.50 191 2.13 54 3.13 80 10.75 273 7.75 197 3.00 76 55 24.9 54 24.5
14 350 12.25** 311 2.81 71 3.81 97 8.18 208 4.69 119 3.50 89 63 28.6 60 27.2
16 400 13.94** 354 3.25 83 4.25 108 9.38 238 5.38 137 4.00 102 69 31.3 66 29.9
221/2 ° Elbows Fittings feature filament-wound Quick-Lock bell ends. Elbows with angles such
as 111/4°, 30°, 60° and 75° and other special angles are available. Consult your
representative.
B Pipe Length Length Depth Wt
Size (L) (B) (Ds)
L in.• mm in.• mm in.• mm in.• mm lb.• kg
Ds 1 25 0.38 10 1.44 37 1.06 27 0.3 0.1
11/2 40 0.38 10 1.63 41 1.25 32 0.5 0.2
2 50 0.50 13 2.31 59 1.82 46 0.7 0.3
3 80 0.81 21 2.62 67 1.82 46 1.3 0.6
4 100 1.12 28 2.94 75 1.82 46 2.0 0.9
6 150 1.69 43 3.94 100 2.25 57 4.0 1.8
8 200 2.25 57 4.75 121 2.50 64 7.0 3.2
10 250 2.62 67 5.38 137 2.75 70 13.0 5.9
12 300 3.00 76 6.00 152 3.00 76 16.0 7.3
14 350 3.25 83 6.75 171 3.50 89 26.0 11.8
16 400 3.50 89 7.50 191 4.00 102 30.0 13.6
5
Tees Fittings are filament wound unless otherwise noted. Molded fittings are
indicated with an asterisk (*).
B Pipe Length Length Depth Wt
Size (L) (B) (Ds)
L in.• mm in.• mm in.• mm in.• mm lb.• kg
Ds 1 25 1.06 27 2.12 54 1.06 27 1 0.5
11/2 40 1.19 30 2.44 62 1.25 32 1 0.5
2 50 2.00* 51 3.81 97 1.82 46 3 1.4
2.50 64 4.32 110 1.82 46 2 0.9
3 80 2.69* 68 4.50 114 1.82 46 5 2.3
3.38 86 5.20 132 1.82 46 4 1.8
4 100 3.69* 94 5.50 140 1.82 46 7 3.2
4.12 105 5.94 151 1.82 46 5 2.3
6 150 5.25* 133 7.50 191 2.25 57 14 6.4
5.62 143 7.87 200 2.25 57 11 5.0
8 200 7.00 178 9.50 241 2.50 64 18 8.2
10 250 8.50 216 11.25 286 2.75 70 32 14.5
12 300 10.00 254 13.00 330 3.00 76 46 20.9
14 350 10.50 267 14.00 356 3.50 89 65 29.5
16 400 11.50 292 15.50 394 4.00 102 97 44.0
Reducing Tees Fittings are filament wound

B1
L1
Ds1
L2
B2
Ds2
Nom Laying Laying Overall Overall Socket Socket Approx

Pipe Length Length Length Length Depth Depth Wt
Size (L1) (L2) (B1) (B2) (Ds1) (Ds2)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
2x2x1 50x50x25 2.50 64 2.25 57 4.31 109 3.31 84 1.81 46 1.06 27 3 1.4
3x3x2 80x80x50 3.38 86 3.00 76 5.19 132 4.81 122 1.81 46 1.82 46 4 1.8
4x4x2 100x100x50 4.12 105 3.50 89 5.93 151 5.31 135 1.81 46 1.82 46 5 2.3
4x4x3 100x100x80 4.12 105 3.88 99 5.93 151 5.68 144 1.81 46 1.82 46 5 2.3
6x6x2 150x150x50 5.62 143 4.50 114 7.87 200 6.31 160 2.25 57 1.82 46 8 3.6
6x6x3 150x150x80 5.62 143 4.88 124 7.87 200 6.69 170 2.25 57 1.82 46 9 4.1
6x6x4 150x150x100 5.62 143 5.12 130 7.87 200 6.93 176 2.25 57 1.82 46 10 4.5
8x8x3 200x200x80 7.00 178 5.88 149 9.50 241 7.69 195 2.50 64 1.82 46 14 6.4
8x8x4 200x200x100 7.00 178 6.12 155 9.50 241 7.94 202 2.50 64 1.82 46 15 6.8
8x8x6 200x200x150 7.00 178 6.62 168 9.50 241 8.87 225 2.50 64 2.25 57 17 7.7
10x10x4 250x250x100 8.50 216 7.25 184 11.25 286 9.06 230 2.75 70 1.81 46 20 9.1
10x10x6 250x250x150 8.50 216 7.62 194 11.25 286 9.87 251 2.75 70 2.25 57 24 10.9
10x10x8 250x250x200 8.50 216 8.00 203 11.25 286 10.50 267 2.75 70 2.50 64 28 12.7
12x12x4 300x300x100 10.00 254 8.12 206 13.00 330 9.93 252 3.00 76 1.81 46 30 13.6
12x12x6 300x300x150 10.00 254 8.62 219 13.00 330 10.87 276 3.00 76 2.25 57 34 15.4
12x12x8 300x300x200 10.00 254 9.00 229 13.00 330 11.50 292 3.00 76 2.50 64 38 17.2
12x12x10 300x300x250 10.00 254 9.50 241 13.00 330 12.25 311 3.00 76 2.75 70 42 19.1
14x14x6 350x350x150 10.50 267 9.62 244 14.00 356 11.87 301 3.50 89 2.25 57 45 20.4
14x14x8 350x350x200 10.50 267 10.00 254 14.00 356 12.50 318 3.50 89 2.50 64 50 22.7
14x14x10 350x350x250 10.50 267 10.50 267 14.00 356 13.25 337 3.50 89 2.75 70 55 24.9
14x14x12 350x350x300 10.50 267 11.00 279 14.00 356 14.00 356 3.50 89 3.00 76 60 27.2
16x16x6 400x400x150 11.50 292 10.38 264 15.50 394 12.63 321 4.00 102 2.25 57 70 31.8
16x16x8 400x400x200 11.50 292 10.75 273 15.50 394 13.25 337 4.00 102 2.50 64 75 34.0
16x16x10 400x400x250 11.50 292 11.12 282 15.50 394 13.87 352 4.00 102 2.75 70 80 36.3
16x16x12 400x400x300 11.50 292 11.62 295 15.50 394 14.62 371 4.00 102 3.00 76 85 38.6
16x16x14 400x400x350 11.50 292 11.50 292 15.50 394 15.00 381 4.00 102 3.50 89 90 40.8
6
Flanged Tees Flanges are filament wound unless otherwise noted. Molded flanges available
in 2- through 12-inch sizes. Fittings noted with an asterisk (*) do not meet ANSI
laying lengths. Flange thickness with double asterisk (**) represents molded
flange dimension.
L
Nom Laying Flange Thickness Approx
D t Pipe Length At Face At Hub Wt
Size (L) (t) (D)
1 25 3.50 89 1.13 29 1.13 29 2 0.9
11/2 40 4.00 102 1.38 35 1.38 35 3 1.4
2 50 4.50 114 1.00 25 2.00 51 7 3.2
3 80 5.50 140 . 1.13 29 2.00 51 11 5.0
4 100 6.50 165 1.25 32 2.00 51 17 7.7
6.50 165 1.56** 40 – – 17 7.7
6 150 8.00 203 1.75 44 2.38 60 32 14.5
8 200 9.00 229 2.00 51 2.63 67 47 21.3
10 250 11.00 279 2.00 51 2.88 73 70 31.8
12 300 12.00 305 2.13 54 3.13 80 114 51.7
14 350 18.00* 457 2.81 71 3.81 97 220 99.8
16 400 20.00* 508 3.25 83 4.25 108 280 127.0
Combination Tees Flanges are filament wound unless otherwise noted. Molded flanges are
available in 2- through 12-inch sizes. Any combination of flanged or Quick-Lock
ends is available. Fittings noted with an asterisk (*) do not match ANSI laying
length dimensions. Quick-Lock bell ends in 14- and 16-inch sizes are integrally
wound.
L1
L2 t
L1
D
QL x FLG x FLG QL x FLG x QL QL x QL x FLG FLG x FLG x QL
Nom Laying Laying Flange Thickness Approx Wt

Pipe Length Length At Face At Hub 1 cplg 2 cplg
Size (L1) (L2) (t) (D) 2 flgs 1 flg

in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
1 25 3.50 89 1.06 27 1.13 29 1.13 29 3 1.4 3 1.4
1 1 /2 40 4.07 103 1.19 30 1.38 35 1.38 35 4 1.8 4 1.8
2 50 4.50 114 4.75 121 1.00 25 2.00 51 6 2.7 5 2.3
3 80 5.50 140 5.75 146 1.13 29 2.00 51 10 4.5 8 3.6
4 100 6.50 165 6.75 171 1.25 32 2.00 51 14 6.4 12 5.4
6 150 8.00 203 8.25 210 1.75 44 2.38 60 28 12.7 24 10.9
8 200 9.00 229 9.25 235 2.00 51 2.63 67 41 18.6 35 15.9
10 250 11.00 279 11.25 286 2.00 51 2.88 73 61 27.7 52 23.6
12 300 12.00 305 12.25 311 2.13 54 3.13 80 98 44.5 82 37.2
14 350 18.00* 457 10.50 267 2.81 71 3.81 97 130 59.0 120 54.4
16 400 20.00* 508 11.50 292 3.25 83 4.25 108 145 65.8 130 59.0
7
Flanged Reducing Tees Flanges are filament wound unless otherwise noted. Molded flanges available
in 2- through 12-inch sizes. Fittings with asterisk (*) do not meet ANSI laying
L1
D1 lengths. Flange thicknesses with double asterisk (**) represent molded flange
t1
dimensions.
t2 L2
D2
Nom Laying Laying Flange Thickness Flange Thickness Approx

Pipe Length Length At Face At Hub At Face At Hub Wt
Size (L1) (L2) (t1) (D1) (t2) (D2)
3x3x2 80x80x50 5.50 140 5.50 140 1.13 29 2.00 51 1.00 25 2.00 51 10 4.5
4x4x2 100x100x50 6.50 165 6.50 165 1.25 32 2.00 51 1.00 25 2.00 51 15 6.8
6.50 165 6.50 165 1.56** 40 2.00 51 1.00 25 2.00 51 15 6.8
4x4x3 100x100x80 6.50 165 6.50 165 1.25 32 2.00 51 1.13 29 2.00 51 16 7.3
6.50 165 6.50 165 1.56** 40 2.00 51 1.13 29 2.00 51 16 7.3
6x6x2 150x150x50 8.00 203 8.00 203 1.75 44 2.38 60 1.00 25 2.00 51 25 11.3
6x6x3 150x150x80 8.00 203 8.00 203 1.75 44 2.38 60 1.13 29 2.00 51 27 12.2
6x6x4 150x150x100 8.00 203 8.00 203 1.75 44 2.38 60 1.25 32 2.00 51 29 13.2
8.00 203 8.00 203 1.75 44 2.38 60 1.56** 40 2.00 51 29 13.2
8x8x3 200x200x80 9.00 229 9.00 229 2.00 51 2.63 67 1.13 29 2.00 51 32 14.5
8x8x4 200x200x100 9.00 229 9.00 229 2.00 51 2.63 67 1.25 32 2.00 51 37 16.8
8x8x6 200x200x150 9.00 229 9.00 229 2.00 51 2.63 67 1.75 44 2.38 60 42 19.1
9.00 229 9.00 229 2.00 51 2.63 67 1.56** 40 2.00 51 43 19.5
10x10x4 250x250x100 11.00 279 11.00 279 2.00 51 2.88 73 1.25 32 2.00 51 50 22.7
11.00 279 11.00 279 2.00 51 2.88 73 1.56** 40 2.00 51 50 22.7
10x10x6 250x250x150 11.00 279 11.00 279 2.00 51 2.88 73 1.75 44 2.38 60 57 25.9
10x10x8 250x250x200 11.00 279 11.00 279 2.00 51 2.88 73 2.00 51 2.00 51 64 29.0
12x12x4 300x300x100 12.00 305 12.00 305 2.13 54 3.13 80 1.25 32 2.00 51 75 34.0
12.00 305 12.00 305 2.13 54 3.13 80 1.56** 40 2.00 51 75 34.0
12x12x6 300x300x150 12.00 305 12.00 305 2.13 54 3.13 80 1.75 44 2.38 60 85 38.6
12x12x8 300x300x200 12.00 305 12.00 305 2.13 54 3.13 80 2.00 51 2.63 67 95 43.1
12x12x10 300x300x250 12.00 305 12.00 305 2.13 54 3.13 80 2.00 51 2.88 73 105 47.6
14x14x6 350x350x150 18.00* 457 14.39 366 2.81 71 3.81 97 1.75 44 2.38 60 155 70.3
14x14x8 350x350x200 18.00* 457 15.25 387 2.81 71 3.81 97 2.00 51 2.63 67 170 77.1
14x14x10 350x350x250 18.00* 457 16.25 413 2.81 71 3.81 97 2.00 51 2.88 73 185 83.9
14x14x12 350x350x300 18.00* 457 17.25 438 2.81 71 3.81 97 2.13 54 3.13 80 200 90.7
16x16x6 400x400x150 20.00* 508 15.12 384 3.25 83 4.25 108 1.75 44 2.38 60 200 90.7
16x16x8 400x400x200 20.00* 508 16.00 406 3.25 83 4.25 108 2.00 51 2.63 67 215 97.5
16x16x10 400x400x250 20.00* 508 16.88 429 3.25 83 4.25 108 2.00 51 2.88 73 230 104.3
16x16x12 400x400x300 20.00* 508 17.88 454 3.25 83 4.25 108 2.13 54 3.13 80 245 111.1
16x16x14 400x400x350 *20.00* 508 19.06 484 3.25 83 4.25 108 2.81 71 3.81 97 260 117.9
45° Laterals Nom Laying Laying Socket Approx

Size (L1) (L2) (Ds)
2 50 2.50 64 8.00 203 1.82 46 4 1.8
L2
3 80 3.00 76 10.00 254 1.82 46 7 3.2
4 100 3.00 76 12.00 305 1.82 46 9 4.1
6 150 3.50 89 14.50 368 2.25 57 15 6.8
8 200 4.50 114 17.50 445 2.50 64 27 12.2
10 250 5.00 127 20.50 521 2.75 70 47 21.3
12 300 5.50 140 24.50 622 3.00 76 67 30.4
Ds
L1 L2 14 350 5.50 140 24.50 622 3.50 89 87 39.5
16 400 5.50 140 24.50 622 4.00 102 110 49.9
8
45° Flanged Laterals Flanges are filament wound and meet ANSI B16.5 Cl 150 requirements.
Nom Laying Laying Flange Thickness Approx
Pipe Length Length At Face At Hub Wt
Size (L1) (L2) (t) (D)
in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
L2 2 50 6.44 164 11.94 303 1.00 25 2.00 51 9 4.1
3 80 6.94 176 13.94 354 1.13 29 2.00 51 14 6.4
D 4 100 6.94 176 15.94 405 1.25 32 2.00 51 20 9.1
6 150 8.25 210 19.25 489 1.75 44 2.38 60 34 15.4
8 200 9.76 248 22.75 578 2.00 51 2.63 67 57 25.9
10 250 10.75 273 26.25 667 2.00 51 2.88 73 89 40.4
12 300 11.75 298 30.75 781 2.13 54 3.13 80 136 61.7
t 14 350 13.06 332 32.00 813 2.81 71 3.81 97 201 91.2
L1 L2 16 400 14.00 356 33.00 838 3.25 83 4.25 108 269 122.0
Tapered Body Reducers
Ds2
L
Ds1
Nom Overall Laying Socket Socket Approx

Pipe Length Length Depth Depth Wt
Size (B) (L) (Ds1) (Ds2)
1 /2 x1
1
40x25 3.56 90 1.31 33 1.06 27 1.25 32 0.4 0.2
2x1 50x25 5.38 137 2.50 64 1.06 27 1.82 46 0.6 0.3
2x11/2 20x40 4.32 110 1.25 32 1.25 32 1.82 46 1.0 0.5
3x2 80x50 5.75 146 2.12 54 1.82 46 1.82 46 1.4 0.6
4x2 100x50 6.62 168 3.00 76 1.82 46 1.82 46 2.0 0.9
4x3 100x80 6.50 165 2.88 73 1.82 46 1.82 46 2.0 0.9
6x3 150x80 7.88 200 3.81 97 1.82 46 2.25 57 4.0 1.8
6x4 150x100 7.75 197 3.69 94 1.82 46 2.25 57 4.0 1.8
8x4 200x100 9.75 248 5.44 138 1.82 46 2.50 64 7.0 3.2
8x6 200x150 8.63 219 3.88 99 2.25 57 2.50 64 7.0 3.2
10x6 250x150 9.62 244 4.62 117 2.25 57 2.75 70 9.0 4.1
10x8 250x200 9.37 238 4.12 105 2.50 64 2.75 70 8.0 3.6
12x8 300x200 11.38 289 5.88 149 2.50 64 3.00 76 14.0 6.4
12x10 300x250 11.12 282 5.38 137 2.75 70 3.00 76 13.0 5.9
14x10 350x250 13.50 343 7.25 184 2.75 70 3.50 89 36 .0 16.3
14x12 350x300 13.50 343 7.00 178 3.00 76 3.50 89 37.0 16.8
16x12 400x300 13.50 343 6.50 165 3.00 76 4.00 102 54.0 24.5
16x14 400x350 13.50 343 6.00 152 3.50 89 4.00 102 57.0 25.9
9
Flanged Tapered Body Flanges are filament wound. Flanges in 2-, 3- and 4-inch sizes are available
Reducers only in heavy-duty (hubless) configuration. Molded flanges available in
L 2- through 12-inch sizes. Fittings with asterisk (*) meet ANSI laying lengths.
t1
t2
D2
D1
Nom Laying Flange Thickness Flange Thickness Approx
Pipe Length At Face At Hub At Face At Hub Wt
Size (L) (t1) (D1) (t2) (D2)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
1 /2x1
1
40x25 6.50 165 1.38 35 1.38 35 1.13 29 1.13 29 4 1.8
2x1 50x25 8.75 222 1.00 25 2.00 51 1.13 29 1.13 29 5 2.3
2x11/2 20x40 8.00 203 1.00 25 2.00 51 1.38 35 1.38 35 6 2.7
3x2* 80x50 6.00 152 1.13 29 2.00 51 1.00 25 2.00 51 9 4.1
4x2* 100x50 7.00 178 1.25 32 2.00 51 1.00 25 2.00 51 10 4.5
4x3* 100x80 7.00 178 1.25 32 2.00 51 1.13 29 2.00 51 11 5.0
6x3* 150x80 9.00 229 1.75 44 2.38 60 1.13 29 2.00 51 15 6.8
6x4* 150x100 9.00 229 1.75 44 2.38 60 1.25 32 2.00 51 17 7.7
8x4* 200x100 11.00 279 2.00 51 2.63 67 1.25 32 2.00 51 21 9.5
8x6* 200x150 11.00 279 2.00 51 2.63 67 1.75 44 2.38 60 23 10.4
10x6* 250x150 12.00 305 2.00 51 2.88 73 1.75 44 2.38 60 28 12.7
10x8* 250x200 12.00 305 2.00 51 2.88 73 2.00 51 2.63 67 35 15.9
12x8* 300x200 14.00 356 2.13 54 3.13 80 2.00 51 2.63 67 45 20.4
12x10* 300x250 14.00 356 2.13 54 3.13 80 2.00 51 2.88 73 50 22.7
14x10* 350x250 16.00 406 2.81 71 3.81 97 2.00 51 2.88 73 73 33.1
14x12* 350x300 16.00 406 2.81 71 3.81 97 2.13 54 3.13 80 84 38.1
16x12* 400x300 18.00 457 3.25 83 4.25 108 2.13 54 3.13 80 100 45.4
16x14* 400x350 18.00 457 3.25 83 4.25 108 2.81 71 3.81 97 115 52.2
Combination Reducers Flanges are filament wound with tapered body. Molded flanges available in
(Flanged Small End) 2- through 12-inch sizes.
B
L
t
D
Nom Laying Overall Flange Thickness Approx
Pipe Length* Length At Face At Hub Wt
Size (L) (B) (t) (D)
3x2 80x50 6.25 159 8.06 205 1.13 29 2.00 51 8 3.6
4x2 100x50 7.25 184 9.06 230 1.25 32 2.00 51 9 4.1
4x3 100x80 7.25 184 11.06 281 1.25 32 2.00 51 10 4.5
6x3 150x80 9.25 235 11.06 281 1.75 44 2.38 60 13 5.9
6x4 150x100 9.25 235 11.06 281 1.75 44 2.38 60 14 6.4
8x4 200x100 11.25 286 13.06 332 2.00 51 2.63 67 18 8.2
8x6 200x150 11.25 286 13.50 343 2.00 51 2.63 67 19 8.6
10x6 250x150 12.25 311 14.50 368 2.00 51 2.88 73 24 10.9
10x8 250x200 12.25 311 14.75 375 2.00 51 2.88 73 29 13.2
12x8 300x200 14.25 362 16.75 425 2.13 54 3.13 80 39 17.7
12x10 300x250 14.25 362 17.00 432 2.13 54 3.13 80 41 18.6
14x10 350x250 16.13 410 19.88 505 2.82 72 3.81 97 59 26.8
14x12 350x300 16.13 410 19.13 486 2.82 72 3.81 97 56 25.4
16x12 400x300 18.38 467 22.38 568 3.25 83 4.25 108 78 35.4
16x14 400x350 18.38 467 21.88 556 3.25 83 4.25 108 82 37.2
* Laying length is measured from contact surface to pipe stop in Quick Lock bell.
10
Combination Reducers Standard flanges are filament wound. Molded flanges available in 2 through 12
(Flanged Large End) inch sizes.
B
L
t
Nom Laying Overall Flange Thickness Approx

Pipe Length* Length At Face At Hub Wt
Size (L) (B) (t) (D)
in.• mm in.• mm in• mm in.• mm in.• mm lb.• kg
3x2 80x50 6.25 159 8.06 205 1.00 25 2.00 51 7 3.2
4x2 100x50 7.25 184 9.06 230 1.00 25 2.00 51 8 3.6
4x3 100x80 7.25 184 9.06 230 1.13 29 2.00 51 9 4.1
6x3 150x80 9.25 235 11.25 286 1.13 29 2.00 51 11 5.0
6x4 150x100 9.25 235 11.25 286 1.25 32 2.00 51 13 5.9
8x4 200x100 11.25 286 13.75 349 1.25 32 2.00 51 15 6.8
8x6 200x150 11.25 286 13.75 349 1.75 44 2.38 60 17 7.7
10x6 250x150 12.25 311 15.00 381 1.75 44 2.38 60 19 8.6
10x8 250x200 12.25 311 15.00 381 2.00 51 2.63 67 26 11.8
12x8 300x200 14.25 362 17.25 438 2.00 51 2.63 67 29 13.2
12x10 300x250 14.25 362 17.25 438 2.00 51 2.88 73 34 15.4
14x10 350x250 16.13 410 19.88 505 2.00 51 2.88 73 39 17.7
14x12 350x300 16.13 410 19.88 505 2.13 54 3.81 97 47 21.3
16x12 400x300 18.13 461 22.38 568 2.13 54 4.25 108 54 24.5
16x14 400x350 18.38 467 22.38 568 2.81 71 4.25 108 66 29.9
* Laying length is measured from contact surface to pipe stop in Quick Lock bell.
Pipe Nipples Nom Overall Approx

Pipe Length Wt
Size (B)
in.• mm in.• mm lb.• kg
1 25 2.25 57 0.1 0.0
11/2 40 2.62 67 0.2 0.1
2 50 3.75 95 0.2 0.1
3 80 3.75 95 0.3 0.1
4 100 3.75 95 0.5 0.2
6 150 4.62 117 0.9 0.4
8 200 5.12 130 1.4 0.6
10 250 5.62 143 1.9 0.9
12 300 6.12 155 2.4 1.1
14 350 7.25 184 6.7 3.0
B 16 400 8.25 210 9.7 4.4
11
Couplings and End Caps Couplings are filament wound. End caps consist of filament-wound couplings
with molded plugs bonded in.
Ds
OD
B
Nom Overall Socket Outside Pipe Approx
Pipe Length Depth Dia Stop Wt
Size (B) (Ds) (OD) (L) Cplg Cap
in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg
1 25 2.50 64 1.06 27 1.62 41 0.38 10 0.2 0.1 0.9 0.4
11/2 40 2.88 73 1.25 32 2.31 59 0.38 10 0.3 0.1 1.0 0.5
2 50 4.00 102 1.81 46 2.81 71 0.38 10 0.6 0.3 1.2 0.5
3 80 4.00 102 1.81 46 3.94 100 0.38 10 0.9 0.4 2.2 1.0
4 100 4.00 102 1.81 46 5.06 129 0.38 10 1.4 0.6 3.4 1.5
6 150 4.88 124 2.25 57 7.19 183 0.38 10 2.4 1.1 8.4 3.8
8 200 5.38 137 2.50 64 9.25 235 0.38 10 4.0 1.8 14.0 6.4
10 250 5.88 149 2.75 70 11.38 289 0.38 10 5.0 2.3 22.0 10.0
12 300 6.38 162 3.00 76 13.38 340 0.38 10 7.0 3.2 22.0 10.0
14 350 7.75 197 3.50 89 14.69 373 0.75 19 12.0 5.4 – –
16 400 8.75 222 4.00 102 16.62 422 0.75 19 14.0 6.4 – –
Crosses Crosses are filament wound. Mitered crosses are available in 14- and 16-inch
sizes. Contact FGS for dimensions and pressure ratings.
Nom Laying Socket Approx
Pipe Length Depth Wt
Size (L) (Ds)
L in.• mm in.• mm in.• mm lb.• kg
2 50 2.50 64 1.81 46 3 1.4
3 80 3.38 86 1.81 46 6 2.7
Ds
4 100 4.12 105 1.81 46 7 3.2
6 150 5.62 143 2.25 57 13 5.9
8 200 7.00 178 2.50 64 23 10.4
10 250 8.50 216 2.75 70 37 16.8
12 300 10.00 254 3.00 76 61 27.7
12
Flanges D Filament-wound and molded flanges correspond to ANSI B16.5 Cl. 150 classi-
t fication. Sealing ring thicknesses for 1- and 11/2-inch flanges are 0.035; for
2- through 8-inch flanges, 0.047; and for 10- through 16-inch flanges,
0.060, respectively. Molded flanges are indicated with an asterisk (*).See
Assembly Instructions for Bondstrand fiberglass flanges, for recommenda-
A tions on gasket selection, nut and washer dimensions, bolt lengths and torques,
and tightening sequences.
BC
Ds
Nom Flange Bolt Laying Flange Thickness Socket Hole Hole Bolt Approx
Pipe Dia Circle Length At Hub At Face Depth Count Dia Dia Wt
Size (A) (BC) (L) (D) (t) (Ds)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
1 25 4.25 108 3.13 80 0.063 2 1.13 29 – – 1.06 27 4 0.63 16 0.50 13 1 0.5
11/2 40 5.00 127 3.88 99 0.125 3 1.38 35 – – 1.25 32 4 0.63 16 0.50 13 2 0.9
2 50 6.00 152 4.75 121 0.188 5 2.00 51 1.00 25 1.82 46 4 0.75 19 0.63 16 2 0.9
6.00* 1 52 4.75 121 0.188 5 2.00 51 1.00 25 1.82 46 4 0.75 19 0.63 16 2 0.9
3 80 7.50 191 6.00 152 0.188 5 2.00 51 1.13 29 1.82 46 4 0.75 19 0.63 16 3 1.4
7.50* 1 91 6.00 152 0.188 5 2.00 51 1.13 29 1.82 46 4 0.75 19 0.63 16 3 1.4
4 100 9.00 229 7.50 191 0.188 5 2.00 51 1.25 32 1.82 46 8 0.75 19 0.63 16 4 1.8
9.00* 2 29 7.50 191 0.188 5 2.00 51 1.56 40 1.82 46 8 0.75 19 0.63 16 4 1.8
6 150 11.00 279 9.50 241 0.125 3 2.38 60 1.75 44 2.25 57 8 0.88 22 0.75 19 7 3.2
11.00* 2 79 9.50 241 0.125 3 2.38 60 1.75 44 2.25 57 8 0.88 22 0.75 19 7 3.2
8 200 13.50 343 11.75 298 0.125 3 2.63 67 2.00 51 2.50 64 8 0.88 22 0.75 19 10 4.5
13.50* 3 43 11.75 298 0.125 3 2.63 67 2.00 51 2.50 64 8 0.88 22 0.75 19 12 5.4
10 250 16.00 406 14.25 362 0.125 3 2.88 73 2.00 51 2.75 70 12 1.00 25 0.88 22 14 6.4
16.00* 4 06 14.25 362 0.125 3 2.88 73 2.00 51 2.75 70 12 1.00 25 0.88 22 16 7.3
12 300 19.00 483 17.00 432 0.125 3 3.13 80 2.13 54 3.00 76 12 1.00 25 0.88 22 22 10.0
19.00* 4 83 17.00 432 0.125 3 3.13 80 2.13 54 3.00 76 12 1.00 25 0.88 22 27 12.2
14 350 21.00 533 18.75 476 0.312 8 3.81 97 2.81 71 3.50 89 12 1.12 28 1.00 25 37 16.8
16 400 23.50 597 21.25 540 0.250 6 4.25 108 3.25 83 4.00 102 16 1.12 28 1.00 25 53 24.0
Reducing Flanges Reducing flanges are of molded construction. See assembly instructions for
D bolting and gasket recommendations. Use 1/2-inch drive to avoid wrench socket
t to flange hub interference while torquing bolts.
A
BC
Ds
Nom Flange Bolt Laying Flange Thickness Hole Hole Socket Bolt Approx
Pipe Dia Circle Length At Hub At Face Dia Count Depth Dia Wt
Size (A) (BC) (L) (D) (t) (F) (Ds)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
x1 /2 50x40
2 1
6.00 152 4.75 121 0.75 19 2.00 51 1.00 25 0.75 19 4 1.25 32 0.63 16 2 0.9
3x2 80x50 7.50 191 6.00 152 0.12 3 1.93 49 1.12 28 0.75 19 4 1.81 46 0.63 16 3 1.4
4x2 100x50 9.00 229 7.50 191 0.12 3 1.93 49 1.25 32 0.75 19 8 1.81 46 0.63 16 6 2.7
4x3 100x80 9.00 229 7.50 191 0.12 3 1.93 49 1.25 32 0.75 19 8 1.81 46 0.63 16 5 2.3
6x3 150x80 11.00 279 9.50 241 0.69 18 2.50 64 1.75 44 0.88 22 8 1.81 46 0.75 19 12 5.4
6x4 150x100 11.00 279 9.50 241 0.69 18 2.50 64 1.75 44 0.88 22 8 1.81 46 0.75 19 11 5.0
8x4 200x100 13.50 343 11.75 298 0.94 24 2.75 70 2.00 51 0.88 22 8 1.81 46 0.75 19 21 9.5
8x6 200x150 13.50 343 11.75 298 0.50 13 2.75 70 2.00 51 0.88 22 8 2.25 57 0.75 19 17 7.7
10x6 250x150 16.00 406 14.25 362 0.75 19 3.00 76 2.00 51 1.00 25 12 2.25 57 0.88 22 29 13.2
10x8 250x200 16.00 406 14.25 362 0.50 13 3.00 76 2.00 51 1.00 25 12 2.50 64 0.88 22 24 10.9
12x8 300x200 19.00 483 17.00 432 0.75 19 3.25 83 2.12 54 1.00 25 12 2.50 64 0.88 22 43 19.5
12x10 300x250 19.00 483 17.00 432 0.50 13 3.25 83 2.12 54 1.00 25 12 2.75 70 0.88 22 36 16.3
13
Blind Flanges Blind flanges are molded.
D
t
A
BC
Nom Flange Bolt Flange Thickness Hole Hole Bolt Approx

Pipe Dia Circle At Face At Holes Count Dia Dia Wt
Size (A) (BC) (D) (t) (F)
2 50 6.00 152 4.75 121 1.18 30 1.00 25 4 0.75 19 0.63 16 3 1.4
3 80 7.50 191 6.00 152 1.25 32 1.13 29 4 0.75 19 0.63 16 4 1.8
4 100 9.00 229 7.50 191 1.43 36 1.25 32 8 0.75 19 0.63 16 6 2.7
6 150 11.00 279 9.50 241 2.50 64 1.75 44 8 0.88 22 0.75 19 14 6.4
8 200 13.50 343 11.75 298 2.75 70 2.00 51 8 0.88 22 0.75 19 23 10.4
10 250 16.00 406 14.25 362 3.00 76 2.00 51 12 1.00 25 0.88 22 35 15.9
12 300 19.00 438 17.00 432 3.25 83 2.13 54 12 1.00 25 0.88 22 55 24.9
Heavy-Duty Flanges Heavy-duty (hubless) flanges are filament-wound.
A
BC
Ds
Nom Flange Bolt Laying Flange Socket Hole Hole Bolt Approx
Pipe Dia Circle Length Thickness Depth Count Dia Dia Wt
Size (A) (BC) (L) (D) (Ds) (F)
in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
1 25 4.25 108 3.13 80 0.06 2 1.13 29 1.06 27 4 0.63 16 0.50 13 1 0.5
11/2 40 5.00 127 3.88 99 0.13 3. 1.38 35 1.25 32 4 0.63 16 0.50 13 2 0.9
2 50 6.00 152 4.75 121 0.19 5 1.94 49 1.82 46 4 0.75 19 0.63 16 3 1.4
3 80 7.50 191 6.00 152 0.19 5 1.94 49 1.82 46 4 0.75 19 0.63 16 4 1.8
4 100 9.00 229 7.50 191 0.19 5 1.94 49 1.82 46 8 0.75 19 0.63 16 6 2.7
6 150 11.00 279 9.50 241 0.13 3 2.38 60 2.25 57 8 0.88 22 0.75 19 10 4.5
8 200 13.50 343 11.75 298 0.13 3 2.63 67 2.50 64 8 0.88 22 0.75 19 14 6.4
10 250 16.00 406 14.25 362 0.13 3 2.88 73 2.75 70 12 1.00 25 0.88 22 21 9.5
12 300 19.00 483 17.00 432 0.13 3 3.13 80 3.00 76 12 1.00 25 0.88 22 32 14.5
14 350 21.00 533 18.75 476 0.31 8 3.81 97 3.50 89 12 1.12 28 1.00 25 45 20.4
16 400 23.50 597 21.25 540 0.25 6 4.25 108 4.00 102 16 1.12 28 1.00 25 59 26.8
14
Orifice Flanges Orifice flanges are filament-wound.
A
1.50
BC
Ds
t
D
Nom Flange Bolt Flange Thickness Socket Hole Hole Bolt Approx
Pipe Dia Circle Maximum Minimum Depth Count Dia Dia Wt
Size (A) (BC) (D) (t) (Ds)
in•. mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg
2 50 6.00 152 4.75 121 3.38 86 2.38 60 1.82 46 4 0.75 19 0.63 16 3 1.4
3 80 7.50 191 6.00 152 3.38 86 2.50 64 1.82 46 4 0.75 19 0.63 16 5 2.3
4 100 9.00 229 7.50 191 3.38 86 2.63 67 1.82 46 8 0.75 19 0.63 16 7 3.2
6 150 11.00 279 9.50 241 3.75 95 2.94 75 2.25 57 8 0.88 22 0.75 19 11 5.0
8 200 13.50 343 11.75 298 4.00 102 3.19 81 2.50 64 8 0.88 22 0.75 19 17 7.7
10 250 16.00 406 14.25 362 4.25 108 3.25 83 2.75 70 12 1.00 25 0.88 22 24 10.9
12 300 19.00 483 17.00 432 4.50 114 3.50 89 3.00 76 12 1.00 25 0.88 22 36 16.3
14 350 21.00 533 18.75 476 5.00 127 4.00 102 3.50 89 12 1.12 28 1.00 25 49 22.2
16 400 23.50 597 21.25 540 5.50 140 4.50 114 4.00 102 16 1.12 28 1.00 25 57 25.9
Maintenance Couplings Bondstrand maintenance coupling kits include inner and outer sections,
hose clamp(s), and instructions for assembly (Bondstrand Installation
Maintenance Coupling). Adhesive must be ordered separately.
Nom Pipe Overall Pressure Adhesive Kits

Size Length Rating Required
in.• mm in.• mm psi.• N/m2 6 oz.
1 25 2.50 64 150 1.03x106 1
/2
11/2 40 3.00 76 6
150 1.03x10 1
2 50 4.00 102 150 1.03x106 1
3 80 4.00 102 150 1.03x106 1
4 100 4.00 102 150 1.03x106 2
6 150 4.88 124 150 1.03x106 2
8 200 5.38 137 150 1.03x106 3
10 250 5.88 149 150 1.03x106 4
12 300 6.38 162 150 1.03x106 4
14 350 7.38 187 150 1.03x106 6
16 400 8.38 213 150 1.03x106 8
15
Adapters (Threaded and Adapters are available in Quick-Lock bell x NPT threaded male (M), and
Victaulic) Quick-Lock bell x Victaulic male end (V) configurations. Sizes 1” (25 mm) and
11/2” are filament wound; 2” through 6” are compression molded. Consult
manufacturer for dimensions of QL bell x victaulic adapters.
B Nom Overall Socket Inside Approx

Pipe Length Depth Dia Wt
Size (B) (Ds) (ID)
Ds
1 25 2.38 60 1.06 27 0.76 19 0.3 0.1
11/2 40 2.81 71 1.25 32 1.43 36 0.4 0.2
ID
2 50 3.57 91 1.81 46 1.89 48 0.6 0.3
3 80 4.36 111 1.81 46 2.80 71 1.2 0.5
4 100 4.63 118 1.81 46 3.89 99 1.6 0.7
NPT 6 150 4.67 119 2.25 57 5.90 150 2.6 1.2
Molded Plugs 50 psi maximum

Nom Total Approx
Pipe Thickness Wt
Size (T)
in.• mm in.• mm lb.• kg
2 50 1.94 49 0.6 0.3
3 80 1.94 49 1.3 0.6
Fits 4 100 1.94 49 2.0 0.9
Q/L 6 150 2.38 60 6.0 2.7
Bell 8 200 2.63 67 10.0 4.5
10 250 2.88 73 17.0 7.7
12 300 3.13 80 27.0 12.2
Molded Reducer Bushings 50 psi maximum

Nom Overall Pipe Eccentricity Approx
Pipe Length Stop Wt
Size (B) (L) (E)
Fits 3x2 80X50 1.94 49 0.13 3 0.25 6 0.7 0.3

L 4x2 100x50 1.94 49 0.13 3 0.75 19 1.5 0.7
Q/L
Bell 4x3 100x80 1.94 49 0.13 3 0.13 3 0.8 0.4
6x3 150x80 2.38 60 0.56 14 1.25 32 4.1 1.9
E 6x4 150x100 2.38 60 0.56 14 0.63 16 3.1 1.4
8x4 200x100 2.63 67 0.81 21 1.63 41 8.0 3.6
8x6 200x150 2.63 67 0.38 10 0.63 16 5.0 2.3
B 10x6 250x150 2.88 73 0.63 16 1.63 41 12.0 5.4
10x8 250x200 2.88 73 0.38 10 0.63 16 7.0 3.2
12x8 300x200 3.13 80 0.63 16 1.63 41 15.0 6.8
12x10 300x250 3.13 80 0.38 10 0.63 16 8.0 3.6
16
Blank Saddles Blank saddles are filament wound and are used for pipe support and
restraint. Thickness for all saddles is 0.56 inches. Available in same lengths
as reducing saddles.
Nom Pipe Approx Adhesive Kits
180° Size Wt Required
.56
in.• mm lb./in.• kg/mm (3 oz ) (6 oz )
1 25 0.1 0.05 1
length 11/2 40 0.2 0.09 1
2 50 0.2 0.09 1
3 80 0.3 0.14 1
4 100 0.4 0.18 1
6 150 0.5 0.23 1
8 200 0.6 0.27 1
10 250 0.8 0.36 11/2
12 300 1.0 0.45 11/2
14 350 1.1 0.50 2
16 400 1.2 0.54 2
Reducing Saddles Standard reducing saddles come with 11 /2-in NPT plastic bushing. All smaller
(Bushed Outlets) bushings are 316 stainless steel. Other materials available on special order.
Saddles are filament wound.
Outlet Saddle
NPT Nom Nom Length Girth Approx Adhesive
Size Size (B) (a) Wt Kits
Required
in.•mm in.•mm in.•mm degrees lb.•kg 3 oz. 6 oz.
2 50 1
/4, /8, /2, /4 6, 9, 13, 19
3 1 3
4.00 102 180 1.0 0.5 1
a 1 25 6.00 152 180 2.0 0.9 1
3 80 1
/4 6 4.00 102 90 1.6 0.7 1
1
/4, /8, /2, /4 6, 9, 13, 19
3 1 3
4.00 102 180 1.6 0.7 1
.56 1,1 /4, 1 /2

1 1
25, 30, 40 6.00 152 180 3.9 1.8 1
4 100 /4, /8
1 3
6, 9 4.00 102 90 2.0 0.9 1
1
/4, 3/8, 1/2, 3/4 6, 9, 13, 19 4.00 102 180 2.0 0.9 1
1,11/4, 11/2 25, 30, 40 6.00 152 180 4.0 1.8 1
6 150 1
/4, 3/8, 1/2 6, 9, 13 4.00 102 180 2.4 1.1 1
1
/4, /8, /2, /4 6, 9, 13, 19
3 1 3
4.00 102 180 2.4 1.1 1
1,1 /4, 1 /2
1 1
25, 30, 40 6.00 152 180 4.6 2.1 1
8 200 1
/4, /8, /2, /4
3 1 3
6, 9, 13, 19 4.00 102 90 2.8 1.3 1
1,11/4, 11/2 25, 30, 40 6.00 152 180 5.2 2.4 1
10 250 1
/4, 3/8, 1/2 6, 9, 13 4.00 102 45 3.8 1.7 1
3
/4 19 4.00 102 90 3.8 1.7 1
1,1 /4, 11/2
1
25, 30, 40 6.00 152 90 6.3 2.9 1
B 12 300 1
/4, 3/8, 1/2, 3/4 6, 9, 13, 19 4.00 102 45 4.2 1.9 1
1,11/4, 11/2 25, 30, 40 6.00 152 90 7.4 3.4 1
14 350 1
/4, 3/8, 1/2, 3/4 6, 9, 13, 19 4.00 102 45 4.2 1.9 2
1,11/4, 11/2 25, 30, 40 6.00 152 90 7.4 3.4 2
16 400 1
/4, 3/8, 1/2, 3/4 6, 9, 13, 19 4.00 102 45 4.2 1.9 2
1,11/4, 11/2 25, 30, 40 6.00 152 45 7.4 3.4 2
17
Reducing Saddles Both filament-wound and molded flanges are available. Saddles are filament
with Flanged and wound. See Quick-Lock coupling table for socket depth, Ds. See Quick-Lock
Quick-Lock Outlets flange table for flange thickness.
t
Ds
L L
a
a
t B
t B
Outlet Laying Nominal Saddle
Nom Nom Length Thickness Length Girth Approx Wt Adhesive
Size Size (L) (t) (B) (a) (Flg) (Q/L) Kits Required
in.•mm in.•mm in.•mm in.• mm in.•mm degrees lb.•kg lb.•kg 3 oz. 6 oz.
3 80 1,11/2, 2 25, 40, 50 5.25 133 0.56 14 6.00 152 180 4 1.8 3 1.4 1 -
4 100 1,11/2, 2 25, 40, 50 6.00 152 0.81 21 6.00 152 180 7 3.2 5 2.3 1 -
3 80 6.00 152 0.81 21 9.50 241 180 7 3.2 5 2.3 1 -
6 150 1,11/2, 2 25, 40, 50 7.38 187 1.06 27 6.00 152 180 18 8.2 14 6.4 1
3 80 7.38 187 1.06 27 9.50 241 180 18 8.2 14 6.4 1
4 100 7.38 187 1.06 27 12.00 305 180 18 8.2 14 6.4 1
8 200 1,11/2, 2 25, 40, 50 8.13 207 1.31 33 6.00 152 90 14 6.4 11 5.0 1
3 80 8.13 207 1.31 33 9.50 241 180 17 7.7 13 5.9 1
4 100 8.63 219 1.31 33 12.00 305 180 22 10.0 16 7.3 1 1
6 150 9.00 229 1.31 33 17.00 432 180 30 13.6 21 9.5 1 1
10 250 1,11/2, 2 25, 40, 50 9.13 232 1.31 33 6.00 152 90 17 7.7 14 6.4 2
3 80 9.13 232 1.31 33 9.50 241 90 17 7.7 14 6.4 2
4 100 9.63 245 1.31 33 12.00 305 180 31 14.1 27 12.2 1 2
6 150 10.13 257 1.31 33 17.00 432 180 40 18.1 35 15.9 3
12 300 1,11/2, 2 25, 40, 50 10.38 264 1.31 33 6.00 152 90 27 12.2 23 10.4 1 2
3 80 10.38 264 1.31 33 9.50 241 90 27 12.2 23 10.4 1 2
4 100 10.38 264 1.31 33 12.00 305 90 27 12.2 23 10.4 1 2
6 150 11.13 283 1.31 33 17.00 432 180 53 24.0 46 20.9 3
14 350 1,11/2, 2 25, 40, 50 11.00 279 1.31 33 6.00 152 90 37 16.8 35 15.9 3
3 80 11.00 279 1.31 33 9.50 241 90 37 16.8 35 15.9 3
4 100 11.00 279 1.31 33 12.00 305 90 37 16.8 35 15.9 3
6 150 11.75 298 1.31 33 17.00 432 180 64 29.0 49 22.2 4
16 400 1,11/2, 2 25, 40, 50 12.00 305 1.31 33 6.00 152 90 53 24.0 41 18.6 2
3 80 12.00 305 1.31 33 9.50 241 90 53 24.0 41 18.6 2
4 100 12.00 305 1.31 33 12.00 305 90 53 24.0 41 18.6 2
6 150 12.75 324 1.31 33 17.00 432 180 75 34.0 67 30.4 5
18
Fittings Pressure Ratings Bondstrand Series 2000, 5000 and 7000 fittings
• 45° elbows, bell end Nom

• 90° elbows, bell end Pipe Filament-wound Molded
• 45° elbows, flanged Size Quick-Lock Flanged Quick-Lock Flanged
• 90° elbows, flanged
in. mm psi bar psi bar psi bar psi bar
• Tees, bell end
• Tees, flanged 1 25 300 21 300 21 – – – –
11/2 40 300 21 300 21 – – – –
2 50 375 26 375 26 300 21 300 21
300* 21* 300* 21* 200* 14* 200* 14*
3 80 325 22 325 22 225 16 225 16
275* 19* 275* 19* 150* 10* 150* 10*
4 100 300 21 300 21 175 12 175 12
200* 14* 200* 14* 125* 9* 125* 9*
6 150 225 16 225 16 150 10 150 10
175* 12* 175* 12* 100* 7* 100* 7*
8 200 225 16 225 16 – – – –
150* 10* 150* 10* – – – –
10 250 200 14 200 14 – – – –
150* 10* 150* 10* – – – –
12 300 175 12 150 10 – – – –
150* 10* 150* 10* – – – –
14 350 150 10 150 10 – – – –
16 400 150 10 150 10 – – – –
*Note: Pressure ratings for Series 5000 are lower than for other pipe series.
• Tapered body reducers Nom Tapered body reducers Saddles, bell end Crosses, bell end End caps
• Tapered body reducers, flanged Pipe Tapered body reducers, flanged Saddles, flanged Crosses, flanged Reducer bushings
Size Flanges Blind Flanges
• Flanges
• Flanges, blind in. mm psi bar psi bar psi bar psi bar
• Saddles, bell end 1 25 600 41 150 10 – – 50 3
• Crosses, bell end 11/2 40 550 38 150 10 – – 50 3
• Crosses, flanged 2 50 450 31 150 10 150 10 50 3
• End caps 3 80 350 24 150 10 150 10 50 3
• Reducer bushings 4 100 350 24 150 10 150 10 50 3
6 150 250 17 150 10 100 7 50 3
8 200 225 16 150 10 100 7 50 3
10 250 175 12 150 10 100 7 50 3
12 300 150 10 150 10 100 7 50 3
14 350 150 10 150 10 – – 50 3
16 400 150 10 150 10 – – 50 3
19
Fittings Pressure Ratings Bondstrand Series 2000, 5000 and 7000 fittings
(cont’d.)
• Laterals, bell end Nom pipe Laterals, bell end Sleeve couplings Adapters, threaded
• Laterals, flanged Size Laterals, flanged Adapters, grooved
• Sleeve couplings in. mm psi bar psi bar psi bar
• Adapters, threaded 1 25 – – 450 31 – –
• Adapters, grooved 11/2 40 – – 450 31 – –
2 50 150 10 450 31 200 14
150 * 10* 450 31 150* 10*
3 80 150 10 425 29 200 14
150* 10* 350* 24* 150* 10*
4 100 150 10 400 28 150 10
150* 10* 350 24* 100* 7*
6 150 100 7 300 21 150 10
100* 7* 250 17* 100* 7*
8 200 100 7 250 17 – –
100* 7* 225* 16* – –
10 250 100 7 200 14 – –
100* 7* 175* 12* – –
12 300 100 7 170 12 – –
100* 7* 150* 10* – –
14 350 – – 165 11 – –
– – 150* 10* – –
16 400 – – 165 11 – –
– – 150* 10* – –
*Note: Pressure ratings for Series 5000 are lower than for other pipe series.
bulletin date with the most current version listed at the website noted in this literature.

17115 San Pedro Ave. Suite 200 Estrada de Acesso à Zona P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box 17324
San Antonio, TX 78232 USA Industrial Portuária de Suape, s/no. Geldermalsen, The Netherlands Jurong, Singapore 639407 Dubai, UAE
Phone: +1 210 477 7500 Recife, PE, Brazil 55.590-000 Phone: +31 345 587 587 Phone: +65 6861 6118 Phone: +971 4881 3566
Phone: +55 81 3501 0023

CI2050 supersedes FP 282B - February 2013
Fittings & Flanges for 32-50 Bar Pipe Series 2400
32 Bar Fittings
90° Elbows................................................................................................................................................................................2
45° Elbows................................................................................................................................................................................2
22½° Elbows.............................................................................................................................................................................3
Tees...........................................................................................................................................................................................3
Reducing Tees..........................................................................................................................................................................4
Concentric Reducers................................................................................................................................................................5
Couplings..................................................................................................................................................................................6
Nipples......................................................................................................................................................................................6
Heavy-Duty Flanges..................................................................................................................................................................7
Stub-end Flanges......................................................................................................................................................................8
40 Bar Fittings
90° Elbows................................................................................................................................................................................9
45° Elbows................................................................................................................................................................................9
22½° Elbows...........................................................................................................................................................................10
Tees.........................................................................................................................................................................................10
Reducing Tees........................................................................................................................................................................11
Concentric Reducers...............................................................................................................................................................12
Couplings................................................................................................................................................................................13
Nipples....................................................................................................................................................................................13
Heavy-Duty Flanges................................................................................................................................................................14
Stub-end Flanges....................................................................................................................................................................15
50 Bar Fittings
90° Elbows...............................................................................................................................................................................16
45° Elbows...............................................................................................................................................................................16
22½° Elbows...........................................................................................................................................................................17
Tees.........................................................................................................................................................................................17
Reducing Tees.........................................................................................................................................................................18
Concentric Reducers...............................................................................................................................................................19
Couplings................................................................................................................................................................................20
Nipples....................................................................................................................................................................................20
Heavy-Duty Flanges................................................................................................................................................................21
Stub-end Flanges....................................................................................................................................................................22
32 Bar Fittings
90° Elbows
Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
A 50 2 137 50 0.6
80 3 190 80 2.1
X
100 4 235 80 3.8
150 6 350 110 8.7
200 8 455 140 24.0
250 10 561 170 39.0
300 12 663 200 61.0
350 14 594 230 66.0
400 16 632 230 84.0
450 18 732 260 168.0
500 20 813 290 230.0
600 24 975 350 367.0
45° Elbows
Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
50 2 95 50 0.5
A 80 3 141 80 1.7
100 4 153 80 2.4
X 150 6 216 110 7.0
200 8 277 140 15.5
250 10 339 170 32.0
300 12 396 200 45.0
350 14 355 230 58.0
400 16 372 230 80.0
450 18 464 260 115.0
500 20 515 290 157.0
600 24 618 350 281.0
2
32 Bar Fittings
22½° Elbows
Nominal
A X Wgt.
Pipe Size
A mm in mm mm kg
50 2 79 50 0.4
80 3 117 80 1.5
X 100 4 123 80 2.0
150 6 170 110 5.9
200 8 216 140 10.5
250 10 238 170 19.1
300 12 277 200 32.0
350 14 301 230 43.0
400 16 315 230 57.0
450 18 366 260 78.0
500 20 406 290 107.0
600 24 486 350 185.0
Tees
Nominal
A B X Wgt.
Pipe Size
mm in mm mm mm kg
A
50 2 248 124 50 1.6
X 80 3 352 176 80 3.6

100 4 390 195 80 6.4
150 6 526 263 110 18.0
200 8 656 328 140 37.0
250 10 792 396 170 55.0
B 300 12 928 464 200 92.0
350 14 1004 502 230 106.0
400 16 1050 525 230 126.0
450 18 1198 599 260 293.0
500 20 1320 660 290 398.0
600 24 1568 784 350 682.0
3
32 Bar Fittings
Reducing Tees A
X1
X2
Nominal
A X1 B X2 Wgt
Pipe Size
mm in mm mm mm mm kg
80x80x50 3x3x2 176 80 136 50 3.0
100x100x50 4x4x2 195 80 149 50 5.4
100x100x80 4x4x3 195 80 188 80 5.5
150x150x50 6x6x2 263 110 174 50 12.2
150x150x80 6x6x3 263 110 214 80 12.6
150x150x100 6x6x4 263 110 220 80 13.7
200x200x80 8x8x3 328 140 239 80 19.3
200x200x100 8x8x4 328 140 252 80 26.0
200x200x150 8x8x6 328 140 288 110 33.0
250x250x100 10x10x4 396 170 274 80 42.0
250x250x150 10x10x6 396 170 314 110 42.0
250x250x200 10x10x8 396 170 353 140 53.0
300x300x100 12x12x4 464 200 296 80 60.0
300x300x150 12x12x6 464 200 339 110 86.0
300x300x200 12x12x8 464 200 379 140 90.0
300x300x250 12x12x10 464 200 421 170 92.0
350x350x150 14x14x6 502 230 364 110 92.0
350x350x200 14x14x8 502 230 404 140 96.0
350x350x250 14x14x10 502 230 447 170 102.0
350x350x300 14x14x12 502 230 489 200 106.0
400x400x150 16x16x6 525 230 384 110 97.0
400x400x200 16x16x8 525 230 423 140 102.0
400x400x250 16x16x10 525 230 463 170 107.0
400x400x300 16x16x12 525 230 505 200 117.0
400x400x350 16x16x14 525 230 545 230 104.0
450x450x200 18x18x8 599 260 456 140 210.0
450x450x250 18x18x10 599 260 499 170 218.0
450x450x300 18x18x12 599 260 529 200 227.0
450x450x350 18x18x14 599 260 560 230 234.0
450x450x400 18x18x16 599 260 560 230 240.0
500x500x250 20x20x10 660 290 525 170 339.0
500x500x300 20x20x12 660 290 555 200 250.0
500x500x350 20x20x14 660 290 586 230 360.0
500x500x400 20x20x16 660 290 586 230 367.0
500x500x450 20x20x18 660 290 525 260 381.0
600x600x300 24x24x12 784 350 605 200 577.0
4
32 Bar Fittings
Reducing Tees cont
A
X1
X2
Nominal
A X1 B X2 Wgt
Pipe Size
600x600x350 24x24x14 784 350 636 230 589.0
600x600x400 24x24x16 784 350 636 230 598.0
600x600x450 24x24x18 784 350 688 260 619.0
600x600x500 24x24x20 784 350 716 290 638.0
Concentric Reducers
Nominal
X1 A X1 X2 Wgt.
Pipe Size
X2
mm in mm mm mm kg
80x50 3x2 204 80 50 0.9
100x50 4x2 226 80 50 2.7
100x80 4x3 254 80 80 2.8
150x80 6x3 307 110 80 3.9
150x100 6x4 314 110 80 4.2
A 200x100 8x4 383 140 80 9.5
200x150 8x6 379 140 110 9.5
250x150 10x6 428 170 110 14.5
250x200 10x8 445 170 140 16.0
300x200 12x8 520 200 140 33.0
300x250 12x10 537 200 170 35.0
350x250 14x10 614 230 170 45.0
350x300 14x12 638 230 200 50.0
400x300 16x12 625 230 200 42.0
400x350 16x14 643 230 230 48.0
450x400 18x16 618 260 230 71.0
500x400 20x16 769 290 230 113.0
500x450 20x18 701 290 260 117.0
600x400 24x16 1066 350 230 156.0
600x450 24x18 998 350 260 155.0
600x500 24x20 907 350 290 164.0
Note: Eccentric Reducers are available on request
5
32 Bar Fittings
Couplings
Nominal
A X B Wgt.
Pipe Size
mm in mm mm mm kg
A 50 2 170 50 70 0.4
80 3 230 80 100 0.9
X
100 4 230 80 124 1.2
150 6 290 110 180 2.2
200 8 350 140 238 5.0
250 10 410 170 296 7.9
B
300 12 470 200 350 11.6
350 14 530 230 381 13.2
400 16 530 230 435 17.4
450 18 590 260 472 17.8
500 20 650 290 524 23.0
600 24 770 350 630 41.0
Nipples
Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
50 2 125 50 0.1
A
80 3 185 80 0.2
X 100 4 185 80 0.3
150 6 245 110 0.8
200 8 310 140 1.6
250 10 370 170 3.1
300 12 440 200 5.0
350 14 500 230 7.4
400 16 500 230 9.1
450 18 580 260 12.9
500 20 640 290 17.8
600 24 760 350 30.0
6
32 Bar Fittings
Heavy-Duty Flanges
A
X
Nominal
A X Wgt.(1)
Pipe Size
mm in mm mm kg
50 2 55 50 1.7
80 3 85 80 4.0
100 4 85 80 5.9
150 6 115 110 11.2
200 8 146 140 19.2
250 10 176 170 28.0
Notes:
(1)The weights shown are for ANSI B16.5 Class 300 drilled flanges. Weights for other drilling classes may be different. For
more detailed information reference is made to the appropriate product data.
*Heavy Duty Flanges are standard available in drillings according to ANSI and ISO (DIN).
**Full-face elastomeric gaskets may be used, suitable for the service pressure, service temperature and fluid. Shore A durom-
eter hardness of 60 ±5 is recommended and a thickness of 3 mm.
Compressed fiber gaskets, 3 mm thick, compatible with the pressure, temperature and medium, may also be used. The me-
chanical properties should be in accordance with DIN 3754 (IT 400) or equal.
***For maximum bolt torque refer to the appropriate Bondstrand literature. Please be aware that excessive torque may result
in flange failure and, therefore a torque-wrench is required.
7
32 Bar Fittings
Stub-end Flanges
(Van Stone)
X X
H
H
A
A
Wgt. Wgt.
Nominal
A X H Stub Steel
Pipe Size
End Ring(1)
mm in mm mm mm kg kg
50 2 65 50 10 0.2 2.5
80 3 95 80 16 0.7 4.8
100 4 95 80 16 1.1 7.0
150 6 125 110 23 2.3 12.2
200 8 155 140 29 4.0 18.3
250 10 185 170 33 5.5 26.0
300 12 215 200 38 7.6 39.0
350 14 245 230 40 7.9 56.0
400 16 250 230 47 11.6 70.0
450 18 280 260 51 22.0 85.0
500 20 310 290 58 26.0 107.0
600 24 370 350 71 29.0 182.0
Notes:
(1)The weight shown is for ANSI B16.5 Class 300 drilled flanges. Weights for other drilling classes may be different. For
more detailed information reference is made to the appropriate product data.
*Stub-End Flange Rings are standard available in drillings according to ANSI and ISO (DIN).
**Stub-End Flanges are available with and without O-ring groove in the face.
Suitable O-ring seals should be used, available on request.
***Make sure that the O-ring grooved stub-end is compatible with its counter flange, e.g. use a stub-end without groove
or another flat surface flange as counter flange.
****Maximum bolt-torque for use with O-rings seals may be calculated based on pressure, size and number of bolts.
8
40 Bar Fittings
90° Elbows
Nominal
A X Wgt.
Pipe Size
A mm in mm mm kg
X 50 2 167 80 0.9
80 3 190 80 2.1
100 4 280 110 5.2
150 6 380 140 13.0
200 8 485 170 34.0
250 10 616 200 54.0
300 12 748 260 94.0
350 14 649 260 100.0
400 16 717 290 135.0
450 18 827 320 200.0
500 20 928 380 278.0
45° Elbows
Nominal
A X Wgt.
Pipe Size
A
mm in mm mm kg
X 50 2 125 80 0.8
80 3 141 80 1.7
100 4 198 110 4.0
150 6 246 140 10.8
200 8 307 170 23.0
250 10 394 200 45.0
300 12 481 260 73.0
350 14 410 260 86.0
400 16 457 290 121.0
450 18 559 320 182.0
500 20 630 380 258.0
9
40 Bar Fittings
22½° Elbows
Nominal
A X Wgt.
A Pipe Size
mm in mm mm kg
50 2 109 80 0.7
X 80 3 117 80 1.5
100 4 168 110 3.5
150 6 200 140 9.2
200 8 246 170 16.1
250 10 293 200 30.0
300 12 362 260 54.0
350 14 356 260 64.0
400 16 400 290 87.0
450 18 461 320 126.0
500 20 521 380 181.0
Tees
Nominal Pipe Size X Wgt.

mm in mm mm mm kg
50 2 308 154 80 2.0
80 3 352 176 80 3.6
B
100 4 480 240 110 9.8
150 6 586 293 140 21.0
200 8 716 358 170 49.0
250 10 902 451 200 78.0
300 12 1098 549 260 136.0
350 14 1114 557 260 164.0
400 16 1220 610 290 219.0
450 18 1388 694 320 388.0
500 20 1550 775 380 623.0
10
40 Bar Fittings A
Reducing Tees
X1
X2
Nominal
A X1 B X2 Wgt.
Pipe Size
80X80X50 3X3X2 176 80 166 80 3.5
100X100X50 4X4X2 240 110 179 80 8.5
100X100X80 4X4X3 240 110 188 80 8.7
150X150X50 6X6X2 293 140 204 80 18.3
150X150X80 6X6X3 293 140 214 80 19.1
150X150X100 6X6X4 293 140 265 110 21.0
200X200X80 8X8X3 358 170 239 80 39.0
200X200X100 8X8X4 358 170 297 110 41.0
200X200X150 8X8X6 358 170 318 140 44.0
250X250X100 10X10X4 451 200 319 110 62.0
250X250X150 10X10X6 451 200 344 140 66.0
250X250X200 10X10X8 451 200 383 170 70.0
300X300X100 12X12X4 549 260 341 110 107.0
300X300X150 12X12X6 549 260 369 140 111.0
300X300X200 12X12X8 549 260 409 170 116.0
300X300X250 12X12X10 549 260 476 200 125.0
350X350X150 14X14X6 557 260 394 140 134.0
350X350X200 14X14X8 557 260 434 170 140.0
350X350X250 14X14X10 557 260 502 200 150.0
350X350X300 14X14X12 557 260 574 260 163.0
400X400X150 16X16X6 610 290 414 140 176.0
400X400X200 16X16X8 610 290 453 170 182.0
400X400X250 16X16X10 610 290 518 200 193.0
400X400X300 16X16X12 610 290 590 260 206.0
400X400X350 16X16X14 610 290 600 260 137.0
450X450X200 18X18X8 694 320 486 170 317.0
450X450X250 18X18X10 694 320 554 200 3330.0
450X450X300 18X18X12 694 320 614 260 350.0
450X450X350 18X18X14 694 320 615 260 356.0
450X450X400 18X18X16 694 320 645 290 370.0
500X500X250 20X20X10 775 380 580 200 521.0
500X500X300 20X20X12 775 380 640 260 543.0
500X500X350 20X20X14 775 380 641 260 551.0
500X500X400 20X20X16 775 380 671 290 570.0
500X500X450 20X20X18 775 380 720 320 593.0
11
40 Bar Fittings
Concentric Reducers
X1
X2
Nominal
A X1 X2 Wgt.
Pipe Size
mm in mm mm mm kg
80X50 3X2 234 80 80 1.4
100X50 4X2 301 110 80 4.2
100X80 4X3 299 110 80 4.3
150X80 6X3 337 140 80 4.4
150X100 6X4 389 140 110 5.0
200X100 8X4 458 170 110 14.2
200X150 8X6 439 170 140 16.5
250X150 10X6 513 200 140 23.0
250X200 10X8 530 200 170 26.0
300X200 12X8 635 260 170 50.0
300X250 12X10 677 260 200 57.0
350X250 14X10 724 260 200 67.0
350X300 14X12 778 260 260 79.0
400X300 16X12 795 290 260 95.0
400X350 16X14 783 290 260 64.0
450X400 18X16 798 320 290 116.0
500X400 20X16 969 380 290 187.0
500X450 20X18 911 380 320 194.0
500X400 20X16 879 290 290 164.0
500X450 20X18 821 290 320 171.0
Note: Eccentric Reducers are available on request
12
40 Bar Fittings
Couplings
Nominal
A X B Wgt.
Pipe Size
A mm in mm mm mm kg
50 2 230 80 70 0.5
X 80 3 230 80 100 0.9
100 4 290 110 124 1.3
150 6 350 140 188 3.7
200 8 410 170 238 5.3
B
250 10 470 200 296 7.9
300 12 590 260 350 12.0
350 14 590 260 390 18.5
400 16 650 290 445 26.0
450 18 710 320 480 24.0
500 20 830 380 544 40.0
Nipples
Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
50 2 185 80 0.1
A 80 3 185 80 0.2
X 100 4 245 110 0.5
150 6 305 140 1.3
200 8 370 170 2.5
250 10 430 200 4.8
300 12 560 260 8.8
350 14 560 260 10.3
400 16 620 290 14.6
450 18 700 320 21.0
500 20 820 380 26.0
13
40 Bar Fittings
Heavy-Duty Flanges
A
X
Nominal
A X(1) Wgt.(2)
Pipe Size
mm in mm mm kg
50 2 55 50 1.7
80 3 85 80 4.0
100 4 115 110 7.9
150 6 145 140 14.1
Notes:
(1) Underlined insertion depth for subsequent flanges deviates from other fittings.
(2)The weights shown are for ANSI B16.5 Class 400 drilled flanges. Weights for other drilling classes may be different.
For more detailed information reference is made to the appropriate product data.
**Compressed fibre gaskets, 3 mm thick, compatible with the pressure, temperature and medium, may be used. The
mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.
14
40 Bar Fittings
Stub-end Flanges
(Van Stones)
X X
H
H
A
A
Wgt. Wgt.
Nominal
A X H Stub Steel
Pipe Size
Ring Ring(1)
50 2 95 80 14 0.3 2.5
80 3 95 80 16 0.7 4.8
100 4 125 110 19 1.3 7.0
150 6 155 140 27 2.7 12.2
200 8 185 170 35 4.5 18.3
250 10 215 200 40 5.9 26.0
300 12 275 260 46 8.5 39.0
350 14 275 260 49 8.1 56.0
400 16 310 290 58 12.7 70.0
450 18 340 320 62 24 85.0
500 20 400 380 70 28 107.0
Notes:
(1)The weight shown is for ANSI B16.5 Class 400 drilled flanges. Weights for other drilling classes may be different. For more
detailed information reference is made to the appropriate product data.
***Make sure that the O-ring grooved stub-end is compatible with its counter flange, e.g. use a stub-end without groove or
another flat surface flange as counter flange.
15
50 Bar Fittings
90° Elbow
X Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
50 2 167 80 1.1
80 3 235 110 3.4
100 4 330 140 7.0
150 6 420 170 22.0
200 8 540 200 48.0
250 10 676 260 77.0
300 12 753 290 122.0
45° Elbows
Nominal
A A X Wgt.
Pipe Size
mm in mm mm kg
X
50 2 125 80 1.0
80 3 186 110 2.9
100 4 248 140 6.3
150 6 286 170 16.7
200 8 362 200 35.0
250 10 454 260 70.0
300 12 486 290 97.0
16
50 Bar Fittings
22½° Elbows
A Nominal
A X Wgt.
Pipe Size
mm in mm mm mm
X 50 2 109 80 0.8
80 3 162 110 2.5
100 4 218 140 5.5
150 6 240 170 14.1
200 8 301 200 24.0
250 10 353 260 48.0
300 12 367 290 74.0
Tees
Nominal
A B X Wgt.
Pipe Size
mm in mm mm mm kg
50 2 308 154 80 2.3
80 3 442 221 110 7.3
100 4 580 290 140 16.4
150 6 666 333 170 28.0
200 8 826 413 200 58.0
250 10 1022 511 260 114.0
300 12 1108 554 290 174.0
16
50 Bar Fittings
Reducing Tees
A
X1
X2
Nominal
A X1 B X2 Wgt.
Pipe Size
80x80x50 3x3x2 221 110 166 80 6.2
100x100x50 4x4x2 290 140 179 80 12.6
100x100x80 4x4x3 290 140 233 110 13.3
150x150x50 6x6x2 333 170 204 80 21.0
150x150x80 6x6x3 333 170 259 110 23.0
150x150x100 6x6x4 333 170 315 140 25.0
200x200x80 8x8x3 413 200 284 110 46.0
200x200x100 8x8x4 413 200 347 140 49.0
200x200x150 8x8x6 413 200 358 170 52.0
250x250x100 10x10x4 511 260 369 140 92.0
250x250x150 10x10x6 511 260 384 170 96.0
250x250x200 10x10x8 511 260 438 200 103.0
300x300x100 12x12x4 554 290 391 140 138.0
300x300x150 12x12x6 554 290 409 170 144.0
300x300x200 12x12x8 554 290 464 200 153.0
300x300x250 12x12x10 554 290 536 260 165.0
17
50 Bar Fittings
Concentric Reducers
X1
X2
Nominal
A X1 X2 Wgt
Pipe Size
mm in mm mm mm mm
80x50 3x2 279 110 80 2.0
100x50 4x2 351 140 80 6.2
100x80 4x3 394 140 110 6.9
150x80 6x3 422 170 110 6.8
150x100 6x4 479 170 140 8.0
200x100 8x4 563 200 140 21.0
200x150 8x6 534 200 170 25.0
250x150 10x6 613 260 170 35.0
250x200 10x8 645 260 200 41.0
300x200 12x8 695 290 200 70.0
300x250 12x10 742 290 260 82.0
Note: Eccentric Reducers are available on request.
18
50 Bar Fittings
Couplings A
Nominal
A X B Wgt.
Pipe Size
mm in mm mm mm kg
50 2 230 80 70 0.5
80 3 290 110 100 1.0
100 4 350 140 128 1.8
150 6 410 170 188 3.9
200 8 470 200 242 6.4
250 10 590 260 302 11.1
300 12 650 290 380 31.0
Nipples
A
X
Nominal
A X Wgt.
Pipe Size
mm in mm mm kg
50 2 25 80 0.1
80 3 25 110 0.4
100 4 25 140 0.8
150 6 25 170 2.0
200 8 30 200 3.8
250 10 30 260 7.7
300 12 40 290 11.8
19
50 Bar Fittings
Heavy-Duty Flanges
A
X
Nominal
A X Wgt(1)
Pipe Size
mm in mm mm kg
50 2 85 80 2.6
80 3 115 110 5.4
100 4 145 140 9.8
150 6 175 170 16.5
Notes:
(1)The weights shown are for ANSI B16.5 Class 400 drilled flanges. Weights for other drilling classes may be different.
For more detailed information reference is made to the appropriate product data.
**Compressed fibre gaskets, 3 mm thick, compatible with the pressure, temperature and medium, may be used. The
mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.
***For maximum bolt torque refer to the appropriate Bondstrand literature. Please be aware that excessive torque may
result in flange failure and, therefore a torque-wrench is required.
20
50 Bar Fittings
Stub-end Flanges
(Van Stone)
X X
H
H
A
A
Wgt. Wgt.
Nominal
A X H Stub Steel
Pipe Size
End Ring(1)
50 2 95 80 14 0.3 2.8
80 3 125 110 19 0.8 5.3
100 4 155 140 22 1.6 8.4
150 6 185 170 34 3.0 13.3
200 8 215 200 43 4.8 21.0
250 10 275 260 48 6.7 29.0
300 12 305 290 56 8.6 42.0
Notes:
(1)The weight shown is for ANSI B16.5 Class 400 drilled flanges. Weights for other drilling classes may be different. For more
detailed information reference is made to the appropriate product data.
***Make sure that the O-ring grooved stub-end is compatible with its counter flange, e.g. use a stub-end without groove or
another flat surface flange as counter flange.
21


CI2450 - June 2013
Fittings Dimensions in 2” through 16”
(For Bondstrand™ pipe systems 3000, 3200, 3300, 3000A, 3200A and 3300A)
Units: All dimensions are in U.S. Customary units (inches). Diametric dimensions are maximums.
Insertion depths (X) are typical. All weights (Ibs.) are approximate and assume bell-end configurations.
Tolerances: Tolerance for center line to face dimensions on fittings with flange-end configurations is
±1/2 inch. Tolerance for center line to face dimensions on fittings with bell-end configurations is ±1/2
inch. Tolerance for angular dimensions is ±1°.
Standard end configurations: Bell end is standard configurations. All other end configurations,
including size reductions, are made to order.
Taper angle: Taper angle on all bell x spigot end configurations is 13/4° for 2 through 6 inch nominal
and 2° for sizes 8 through 16 inch pipe sizes.
Manufacturing methods: The fiberglass-reinforced epoxy resin fittings shown in this publication are
manufactured by the methods as indicated - Filament winding, Compression molding, Centrifugal
casting and Contact molding.
Pressure ratings: See the appropriate Bondstrand Product Data sheet for pressure ratings.
as a whole.
Flange rings: Bolt hole patterns are drilled in accordance with ANSI B16.5, Cl. 150.
www.nov.com/fgs • [email protected]
90° Elbows
Nominal Bell Flange Bell BxB
A F Pipe Size Wgt.
A F X
in mm in in in lbs.
2 50 3.82 7.00 2.1 1.0
3 80 4.42 9.20 2.3 1.5
X 4 100 5.50 10.40 3.2 3.0
6 150 7.50 13.60 4.0 8.5
8 200 13.00 22.30 4.0 18.0
10 250 15.50 25.50 4.3 24.0
12 300 17.80 27.30 4.3 40.0
14 350 20.80 30.50 5.8 85.0
16 400 23.00 35.00 6.2 161.0
60° Elbows
F Nominal Bell Flange Bell BxB
A Pipe Size A F X Wgt.
in mm in in in lbs.
8 200 9.80 18.80 4.0 25.0
10 250 11.00 21.00 4.3 33.0
X 12 300 12.50 22.00 4.3 50.0
14 350 14.80 24.50 5.8 100.0
16 400 16.30 28.30 6.2 161.0
45° Elbows
Pipe Size A F X Wgt.
F
A in mm in in in lbs.
2 50 3.18 6.40 2.1 0.9
3 80 3.43 8.10 2.3 1.5
4 100 4.23 9.10 3.2 2.5
X
6 150 5.56 11.50 4.0 7.0
8 200 8.30 17.50 4.0 15.0
10 250 9.30 19.30 4.3 28.0
12 300 10.50 20.00 4.3 36.0
14 350 12.50 22.30 5.8 50.0
16 400 13.80 25.80 6.2 106.0
2
45° Laterals
Nominal Bell Bell Flange Flange Bell BxB
Pipe Size A C D F X Wgt.
A
3 in mm in in in in in lbs.
2 50 12.31 9.81 7.62 10.12 1.8 1.7
3 80 14.16 10.66 8.26 11.76 2.1 3.5
2 1
4 100 16.44 11.94 9.48 13.98 2.4 5.4
X 6 150 22.95 15.95 12.27 19.27 2.7 15.8
A C
8 200 26.00 16.00 13.00 20.50 4.0 80.0
10 250 30.00 16.00 14.00 24.50 4.3 110.0
F 12 300 32.50 18.50 16.00 26.00 4.3 134.0
3 14 350 37.50 19.50 16.50 30.00 5.8 204.0

16 400 40.50 22.50 16.50 32.50 6.2 254.0
2 1
F D
Tees*
F Pipe Size A F X Wgt.
A
in mm in in in lbs.
1 2 1 2 2 50 3.82 7.00 1.8 1.3
A 3 3 80 4.50 9.13 2.0 2.5
3
4 100 5.50 10.38 2.5 4.0
X
6 150 7.50 13.62 3.6 12.0
8 200 11.75 21.05 4.0 29.5
10 250 13.06 23.06 4.3 40.5
12 300 15.50 25.00 4.3 55.0
14 350 19.00 28.70 5.8 116.5
16 400 20.25 32.25 6.2 157.0
The length of the reducing branch is equal to the length of the branch of the run diameter with the
appropriate end configuration. Specify end configuration in the sequence: run(1), run(2), branch(3).
Crosses
Pipe Size A F X Wgt.
A
F
in mm in in in lbs.
4
2 50 10.81 8.62 1.8 2.1
X 4 3 80 11.91 9.51 2.1 4.4

4 100 13.44 10.98 2.4 6.8
1 2
1 2 6 150 17.95 14.27 2.7 19.8
8 200 13.00 22.30 4.0 89.0
3
3 10 250 15.50 25.50 4.3 122.0
12 300 17.80 27.30 4.3 149.0
14 350 20.80 30.50 5.8 226.0
16 400 23.00 35.00 6.2 282.0
The length of the reducing branch is equal to the length of the branch of the run diameter with the appro-
priate end configuration. Specify end configuration in the sequence: run(1), run(2), branch(3), branch(4).
3
FW Reducing Tee
Run Nominal “B” Branch Lenght for Bell Bell Bell
A Pipe Size 8 10 12 14 A X
in mm in in in in in in
10 250 12.81 -- -- -- 13.06 4.3
B
12 300 13.79 14.05 -- -- 15.50 4.3
14 350 -- 14.90 16.35 -- 19.00 5.8
16 400 -- -- 17.36 20.01 20.25 6.2
Reducing Tees*
Run Nominal “B” Branch length for bell or Flange Bell Flange Bell
Pipe Size 2 3 4 6 8 10 12 14 A F X
3 X B in mm in in in in in in in in in in in
8 200 13.0 13.5 14.8 18.8 -- -- -- -- 13.0 22.3 4.0
1 2
10 250 14.3 14.8 16.0 20.0 21.5 -- -- -- 15.5 25.5 4.3
F A 12 300 15.3 15.8 17.0 21.0 22.5 25.5 -- -- 17.8 27.3 4.3
14 350 16.0 16.5 17.8 21.8 23.3 26.3 28.3 -- 20.8 30.5 5.8
16 400 17.0 17.5 18.8 22.8 24.3 27.3 29.3 31.3 23.0 35.0 6.2
*Specify end configurations (bell or flanges) in sequence: run(1), run(2), branch(3).
FW Concentric Reducers*
Nominal Bell Flange Bell Bell BxB
X1
X2 Pipe Size A F X1 X2 Wgt.
in mm in in in in lbs.
3x2 80x50 7.05 13.65 2.4 2.2 1.5
4x3 100x80 7.35 14.05 2.8 2.4 2.6
6x4 150x100 9.80 17.60 3.0 2.8 4.9
A 8x6 200x150 14.18 29.34 4.0 2.7 --
10x8 250x200 15.62 34.92 4.3 4.0 --
F 12x10 300x250 17.25 36.75 4.3 4.3 --
14x12 350x300 21.06 40.26 5.8 4.3 --
16x14 400x350 24.88 46.58 6.2 5.8 --
*Specify end configurations (bell or flange) in the sequence: major

diameter(1), minor diameter(2).
2 1
4
FW Concentric Reducers
2 Nominal Bell Flange Bell

Pipe Size C F X
in mm in in in
F
2 50 4.30 12.50 1.80
3 80 5.00 12.50 2.13
D
4 100 5.80 14.50 2.44
6 150 8.00 14.50 2.69
C 8 200 9.00 14.50 4.0
X
10 250 9.00 15.50 4.3
1
12 300 9.60 15.50 4.3
14 350 10.50 17.00 5.8
NOTE: The overall length is determined by adding the two
16 400 11.30 19.50 6.2
end configurations and the cone length “D”.
Cone length “D”
Major Nominal Minor Nominal Pipe Size

Pipe Size 2 3 4 6 8 10 12 14 Wgt.
in mm in in in in in in in in lbs.
8 200 17.60 14.00 11.20 5.30 -- -- -- -- 30
10 250 23.20 20.50 17.20 11.30 6.00 -- -- -- 44
12 300 28.50 25.40 23.60 16.60 11.30 5.20 -- -- 65
14 350 33.40 30.20 27.40 21.50 16.20 11.00 4.80 -- 86
16 400 39.10 36.00 33.10 27.20 21.80 15.90 10.60 5.70 110
SLEEVE Couplings
Nominal Bell Bell
Wgt.
2”-6” Pipe Size A X
A in mm in in lbs.
2 50 4.87 2.1 0.7
3 80 5.12 2.2 1.3
4 100 5.50 2.4 1.9
6 150 7.00 3.1 4.1
X 8 200 12.00 4.0 12.0
10 250 12.00 4.3 18.0
8”-16” 12 300 13.25 4.3 23.0
A 14 350 15.00 5.8 28.0
16 400 16.50 6.2 37.0
5
True Wyes
Nominal Bell Bell Flange Flange Bell
Wgt.
X Pipe Size A B C D X
in mm in in in in in lbs.
2 50 10.81 9.81 7.62 8.62 2.1 1.7
3 3 80 11.91 10.66 8.26 9.51 2.2 3.5
2
4 100 13.44 11.94 9.48 10.98 2.4 5.4
6 150 17.95 15.95 12.27 14.27 3.1 15.8
A
8 200 22.00 22.00 16.00 16.00 4.0 98.0
B 10 250 26.50 26.00 20.00 20.00 4.3 122.0
1 12 300 30.50 30.50 24.00 24.00 4.3 157.0
14 350 35.50 35.50 28.00 28.00 5.8 238.0
16 400 40.00 40.00 32.00 32.00 6.2 297.0
D Specify end configuration in the sequence: run(1), branch(2), branch(3).
3 2
1 C
Stub Ends
Nominal Pressure
A B D X Wgt.
Pipe Size Rating
in mm psi in in in in lbs.
X 2 50 250 2.75 0.27 3.91 2.1 0.5
A
3 80 200 2.88 0.28 5.16 2.4 0.7
4 100 150 2.88 0.28 6.66 2.4 1.0
6 150 150 3.88 0.39 8.53 3.3 2.4
B D 8 200 300 4.00 0.80 10.90 3.8 6.5
10 250 300 5.00 1.30 13.00 4.8 9.0
12 300 300 5.00 1.50 15.60 4.8 13.0
14 350 200 6.00 1.60 17.40 5.8 19.0
16 400 200 6.00 1.60 19.80 5.8 26.0
6
Flange Rings
Nominal Bolt Hole
A B E Wgt.
Pipe Size Size
B
H in mm in in in in lbs.
2 50 2.78 0.82 6.00 3
/4 - 4 holes 1.1
3 80 3.90 1.10 7.50 3
/4 - 4 holes 2.1
E A 4 100 4.90 1.10 9.00 3
/4 - 8 holes 2.9
6 150 7.26 1.25 11.00 7
/8 - 8 holes 3.8
8 200 10.00 1.30 13.50 7
/8 - 8 holes 5.0
10 250 12.20 1.30 16.00 1 - 12 holes 7.0
12 300 14.30 1.50 19.00 1 - 12 holes 12.0
14 350 16.30 1.60 21.00 11/8 12 holes 14.5
16 400 18.60 1.90 23.50 1 /8 -16 holes
1
19.0
3000A/3200A Blind Flanges

ANSI B16.5, 150 Bolt Hole configuration
Nominal Bolt-
B E H Wgt.
Pipe Size Holes
B
in mm in in in # lbs.
H
2 50 0.75 6.00 0.75 4 0.9
3 80 1.00 7.50 0.75 4 1.9
E 4 100 1.00 9.00 0.75 8 2.7

6 150 1.13 11.00 0.88 8 4.7
8 200 1.80 13.50 0.90 8 11.5
10 250 2.00 16.00 1.00 12 15.9
12 300 2.40 19.00 1.00 12 25.1
14 350 2.60 21.00 1.10 12 36.2
16 400 2.80 23.50 1.10 16 49.8
3300A Blind Flanges

ANSI B16.5, 150 Blot Hole configuration Nominal Bolt-
B E H Wgt.
Pipe Size Holes
in mm in in in # lbs.
B 2 50 0.75 6.00 0.75 4 0.9

H 3 80 1.00 7.50 0.75 4 1.9
4 100 1.00 9.00 0.75 8 2.7
6 150 1.13 11.00 0.88 8 4.7
E
8 200 2.00 13.50 0.90 8 17.7
10 250 2.40 16.00 1.00 12 29.5
12 300 2.70 19.00 1.00 12 47.2
14 350 3.00 21.00 1.10 12 64.4
16 400 3.10 23.50 1.10 16 85.5
7
3000A Saddles
Minor Nominal Bell Major NPS Dimension C Bell
A Pipe Size A 8 10 12 14 16 X
in mm in in in in in in in
2 50 10.00 7.80 8.90 9.90 10.80 11.80 1.80
3 80 11.00 8.40 9.50 10.50 11.40 12.40 2.13
4 100 12.00 8.40 9.50 10.50 11.40 12.40 2.44
6 150 14.00 8.80 9.90 10.90 11.80 12.80 2.69
8 200 16.00 -- 10.90 11.90 12.80 13.80 5.0
10 250 20.00 -- -- 11.90 12.80 13.80 5.0
X
12 300 24.00 -- -- -- -- 14.20 5.5
C Saddles are available in the sizes shown above. The standard branch end configuration is
bell. The taper angle on 2”-6” NPS bells is 1.75° and 2° for 8”-12”
Bonded Branch Saddles

Nominal
A B X Wgt.
Pipe Size
A
in mm in in in lbs.
X 3x2 80x50 6.00 4.00 1.80 1.2
B
4x2 100x50 6.00 4.50 1.80 1.4
4x3 100x80 6.00 5.25 2.13 1.4
6x2 150x50 7.75 5.56 1.80 3.0
6x3 150x80 7.75 6.31 2.13 3.0
6x4 150x100 7.75 7.63 2.44 3.0
Threaded Branch Saddles

Nominal
A B C X Wgt.
Pipe Size
A C
X
B 2x1/2 50x12 4.00 2.00 1
/2 x 14 0.50 1.0
3x /21
80x12 4.00 2.62 /2 x 14
1
0.50 1.6
4x1/2 100x12 4.00 3.12 /2 x 14
1
0.50 2.0
6x /21
150x12 4.00 4.18 /2 x 14
1
0.50 2.4
8
Bonded Reducer Bushings
Nominal
A B X Wgt.
Pipe Size
A
in mm in in in lbs.
3x2 80x50 1.88 3.51 1.75 0.7
B 4x3 100x80 1.96 4.51 1.75 0.9

6x4 150x100 2.86 6.65 2.20 4.1
Threaded Reducer Bushings

Nominal
A B C X Wgt.
Pipe Size
A in mm in in in in lbs.
2x1/2 50x12 1.80 2.40 1
/2 x 14 0.50 0.9
2x /43
50x19 1.80 2.40 3
/4 x 14 0.50 0.8
B C 2x1 50x25 1.80 2.40 1 x 111/2 0.70 0.8
2x1 /41
50x32 1.80 2.40 1 /4 x 11 /2
1 1
0.70 0.6
2x11/2 50x40 1.80 2.40 11/2 x 111/2 0.70 0.3
X
Wear Saddles
Nominal
A Wgt.
Pipe Size
A
in mm in lbs.
2 50 6.00 0.12
180° 3 80 6.00 0.17
4 100 6.00 0.25
6 150 6.00 0.48
8 200 6.00 0.78
10 250 6.00 1.13
12 300 6.00 1.53
14 350 6.00 1.88
16 400 6.00 2.35
9
Adapters: Bell x NPT Male
A Nominal
A C E X Wgt.
Pipe Size
2 50 4.16 2 x 11 /2
1
1.90 2.00 0.4
E
3 80 5.00 3x8 2.80 2.05 0.7
4 100 5.19 4x8 3.90 2.05 0.9
6 150 6.00 6x8 5.90 3.20 2.1
X C
Adapters: Bell x NPT Female

Nominal
A A C E X1 X2 Wgt.
Pipe Size
in mm in in in in in lbs.
2 50 4.75 2 x 11 /2
1
2.00 0.70 1.85 0.4
C
E 3 80 5.38 3x8 3.00 1.00 2.00 0.7
4 100 5.38 4x8 4.00 1.10 2.25 0.9
6 150 6.75 6x8 6.00 1.20 3.20 2.1
X2 X1
Adapters: Spigot x NPT Male Nominal

A C E Wgt.
Pipe Size
A in mm in in in lbs.
2 50 5.65 2 x 11 /2
1
2.00 0.5
3 80 6.90 3x8 3.00 1.3
E 4 100 7.55 4x8 4.00 1.7

6 150 10.15 6x8 6.00 4.2
Adapters: Spigot x NPT Female

Nominal
A C E X Wgt.
Pipe Size
A in mm in in in in lbs.
2 50 5.65 2 x 11 /2
1
2.00 0.70 0.5
3 80 6.90 3x8 3.00 1.00 1.3
C
E 4 100 7.55 4x8 4.00 1.20 1.7
6 150 10.15 6x8 6.00 1.00 4.2
10
Adapters: Bell x Grooved End*
A Nominal
A C E X Wgt.
Pipe Size
E 2 50 4.16 2.38 1.90 2.00 0.5

C
3 80 5.00 3.50 2.80 2.05 1.1
4 100 5.20 4.50 3.90 2.05 1.3
6 150 6.00 6.63 5.90 3.20 3.2
X
8 200 6.63 8.63 7.64 5.00 7.5
10 250 8.00 10.75 10.0 5.00 9.6
12 300 8.75 12.75 12.0 5.50 12.5
*Compatible with Victaulic coupling style 77 Standard or HP-70ES.
Adapters: Spigot x Grooved End*

Nominal
A C E Wgt.
Pipe Size
A
in mm in in in lbs.
2 50 4.38 2.38 2.00 0.5
3 80 5.50 3.50 3.00 1.3
E C 4 100 6.00 4.50 4.00 1.7

6 150 8.00 6.63 6.00 4.2
8 200 6.75 8.63 8.00 3.7
10 250 6.75 10.75 10.00 5.6
12 300 8.25 12.75 12.00 7.6
*Compatible with Victaulic coupling style 77 Standard or HP-70ES.
End Caps
A Nominal
A X Wgt.
Pipe Size
in mm in in lbs.
2 50 3.25 2.00 0.6
3 80 3.38 2.25 1.0
4 100 3.38 2.25 1.4
X 6 150 4.63 3.30 4.5
Nipples
Nominal
A B C D Wgt.
Pipe Size
in mm in in in in lbs/ft
A,B,C,D
2 50 6.00 8.00 10.00 12.00 0.5
3 80 -- 8.00 10.00 12.00 0.7
4 100 -- -- 10.00 12.00 1.0
6 150 -- -- -- 12.00 2.1
11
National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy
and reliability of its contents, National Oilwell Varco in no way assumes responsibility for
liability for any loss, damage or injury resulting from the use of information and data herein
nor is any warranty expressed or implied. Always cross-reference the bulletin date with the
most current version listed at the web site noted in this literature.

Phone: +1 210 477 7500 Phone: +55 81 3501 0023
www.nov.com/fgs • [email protected]

CI3050ENG - September 2015
Secondary Containment Pipe and Two-Piece Fittings
Product Name 14/15
(Red Thread™, Green Thread™, Z-Core™, Centricast Plus™ RB-2530 or CL-2030 and Centricast™ RB-1520 or CL-1520) OIL & GAS CHEMICAL
& INDUSTRIAL
MARINE
Product Fittings
NOV Fiber Glass Systems offers secondary containment piping systems A complete range of primary fittings is manufactured with the same
with two-piece fittings that meet EPA requirements and help protect temperature and pressure capabilities as the pipe. For containment
the environment by containing possible fluid leaks in case of damage systems, easy to use two-piece fittings constructed of epoxy vinyl ester
to the system. Both vinyl ester and epoxy resin systems are available to resin and fiberglass are available.
match your application.
Secondary containment piping systems are available in 3”-16” sizes. The

primary and secondary containment piping is manufactured by either
filament winding or the centrifugal casting process. Refer to Brochure
CI1000 for more details.
The secondary containment system is designed for use with Red
Thread, Green Thread, Z-CORE™, Centricast Plus RB-2530 or CL-2030,
and Centricast RB-1520 or CL-1520 primary (product) pipe. Primary
piping can be centered in the containment piping by using centralizers
and anchors as needed.
The secondary containment piping system consists of the next larger

pipe size (as a minimum) and special two-piece fittings. The size of the
containment pipe may be dictated by the leak detection method used.
Standard fittings are manufactured with epoxy vinyl ester resin. Fittings
are manufactured by either the compression molding process, or the
contact molding process.
The specific primary, or product, piping should be selected to meet
your particular temperature, chemical, and pressure requirements.
Depending on size and type of product, the pipe can withstand pres-
sures to 450 psig and temperatures to 275˚ F. Refer to Brochure CI1000
and associated Product Data bulletins for your primary pipe selection.
The containment systems can be pressure tested and continuously
monitored.
Refer to Matched Taper Joint, Socket Joint, and Clam Shell Installation
Manuals..
Years of experience have proven that fiberglass pipe from NOV Fiber
Glass Systems will outlast pipe made of traditional materials. The
service life of fiberglass pipe is far greater than that of pipe made from
protected steel, copper, black iron, and even stainless steel.
The advantages of lightweight fiberglass piping are even greater when
installing secondary containment systems. Very little equipment is
required, and the ease of installation results in material handling and
installation cost savings.
2 Secondary Containment Pipe and Two-Piece Fittings
Standard Secondary Containment Piping Systems

Minimum Containment Pipe Size for Red Minimum Containment Pipe Size for
Primary Pipe Size
Thread & Green Thread Primary Pipe Centricast RB & CL and Z-Core Primary Pipe
in mm in
1 -- 3
1½ -- 3
2 3(1) 3(1)
3 4 (1) 4 (1)
4 6 (1) 6 (1)
6 8 8
8 10 10 (2)
10 12 12
12 14 14
14 16 16
(1)
When using 2”, 3”, or 4” sweep fittings, use containment pipe and fittings that are two diameter sizes larger than the primary. Contact the factory for recommendations.
(2)
When using 8” 90º elbows, 12” containment 90º elbows may be needed. Contact factory for recommendations.
NOTE: When using 3” 90˚ elbows, 6” containment 90˚ elbow may be needed. Contact the factory for recommendations.
NOTE: Primary couplings must be installed inside of secondary containment coupling fittings.
Installation Air Testing

Refer to installation manuals for instructions. Hydrostatic test should be used instead of air or compressed
gas if possible. When air or compressed gas is used for testing,
NOTE: It is highly recommended that assembly training be conducted
tremendous amounts of energy can be stored in the system. If a
by a factory representative prior to installation start up.
failure occurs, the energy may be released catastrophically, which
When connecting containment pipe and fittings, plain ends of the can result in property damage and personal injury. In cases where
containment pipe are machined or thoroughly sanded to accept the system contamination or fluid weight prevents the use of hydrostatic
two-piece containment fitting. Containment pipe must be positioned test, air test may be used with extreme caution. To reduce the risk
over the primary piping before assembly and bonding of the primary
of air testing, use the use the table below to determine maximum
pipe system. The size of the containment fittings may dictate the
pressure. When pressurizing the system with air or compressed
minimum center line dimensions for the primary piping.
gas, the area surrounding the piping must be cleared of personnel
Upon completion of a successful primary pipe test procedure, the to prevent injury. Hold air pressure for one hour, then reduce the
two-piece secondary containment fittings may be installed. They pressure to one half the original. Personnel can then enter the area
are installed using threaded inserts embedded in the fittings and to perform soap test of all joints. Again, extreme caution must
the hex-head bolts supplied by NOV Fiber Glass Systems. A system-
be exercised during air testing to prevent property damage or
matching adhesive must be applied to all bonding surfaces just prior to
personnel injury. If air or compressed gas testing is used, NOV Fiber
being joined by the bolts. The secondary containment system must be
given time for the adhesive to properly cure before testing the annular Glass Systems will not be responsible for any resulting injury to
space. personnel or damage to property, including the piping system. Air or
compressed gas testing is done entirely at the discretion and risk of
The testing of secondary containment piping systems is recommended management at the job site.
to ensure the integrity of the pipe, fittings and joints of all types. The
introduction of the test fluid during testing should be controlled to
Maximum Allowable Air Test Pressure
prevent sudden pressure surges (Water Hammer). Water Hammer can
produce pressures that greatly exceed recommended system test Containment Pipe Size 3"-8" 10" 12"-16"
pressure.
Pressure, psig 15 10 5
WARNING: These procedures must be followed to avoid serious personal injury or
property damage. Failure to do so will result in loss of warranty. Buyer, installer or any
employee, agent or representative thereof assumes the risk of any damage or injury to
person or property.
Testing with air or gas can be extremely dangerous. Review safety precautions before
starting the test and follow all testing procedures.
Secondary Containment Pipe and Two-Piece Fittings 3
Anchors Custom Design

Anchors are available to control pipe movement due to thermal NOV Fiber Glass Systems can help you in solving secondary
expansion/contractions or fluid flow transients. Secondary containment piping design problems. NOV Fiber Glass Systems also
containment anchors bond directly to the primary pipe and to the has experience in designing and installing double-wall secondary
inside of the secondary containment fittings to eliminate relative containment systems 16” diameter and larger. Contact NOV Fiber
movement between the two piping systems. The secondary piping Glass Systems for additional information.
can be anchored externally by the methods in Manual No. ENG1000
as required.
Dimensional Data for Containment Fittings

Containment(2)
A B C D (1) E F H I W
Size
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm
3 80 6 152 7 178 14 356 -- -- 11 298 7 178 2 51 7 178 1½ 38
4 100 7½ 191 8 203 14 356 6 152 13 333 7 181 2 51 8 203 1½ 38
6 150 8 203 9 229 16 406 8 279 15 387 8 203 2 51 9 229 1½ 38
8 200 11 279 13 330 20 508 12 305 23¼ 591 13 330 2½ 64 14 356 1½ 44
10 250 18 457 21½ 546 24 610 15 381 32½ 826 19 483 43/16 106 21½ 546 1¾ 44
12 300 21½ 546 26 660 26¼ 667 17 432 37½ 953 22½ 572 43/16 106 26 660 1¾ 44
14 350 22½ 572 27 686 28 711 29 737 43½ 1,105 28½ 724 5 127 27 686 1¾ 44
16 400 22½ 572 29 737 32 813 31½ 800 47½ 1,207 32 813 5 127 29 737 1¾ 44
(1)
The overall length is based on the largest size.
(2)
Sizes 3"-6” are compression molded and 8"-16” are contact molded.
45° Elbow 90° Elbow Tee 45° Lateral Anchor Assembly
Coupling Centralizers Concentric Reducer Termination Fitting (Vented/Non Vented)
4 Secondary Containment Pipe and Two-Piece Fittings

CI1352ENG April 2016
Engineering & Piping
Design Guide
Fiberglass Reinforced Piping Systems
www.fgspipe.com
I N T R O D UC T I ON
NOV Fiber Glass Systems’ fiberglass reinforced epoxy and PIPING SYSTEMS
vinyl ester resin piping systems possess excellent corrosion Epoxy Resin Systems:
resistance and a combination of mechanical and physical · Z-Core® (High Performance Resin)
properties that offer many advantages over traditional piping · Centricast Plus® RB-2530
systems. We are recognized worldwide as a leading supplier · Centricast ® RB-1520
of piping systems for a wide range of chemical and industrial · Green Thread®
applications. · Marine-Offshore
This manual is provided as a reference resource for some · Green Thread 175
of the specific properties of our piping systems. It is not in- · Green Thread 175 Conductive
tended to be a substitute for sound engineering practices as · Green Thread 250
normally employed by professional design engineers. · Green Thread 250 Conductive
· Green Thread 250 Fire Resistant
NOV Fiber Glass Systems has an international network of
· Red Thread® II
distributors and trained field personnel to advise on proper
· Red Thread II JP
installation techniques. It is recommended they be consulted
· Silver Streak® (FGD Piping)
for assistance when installing the piping system. This not · Ceram Core® (Ceramic-lined Piping)
only enhances the integrity of the piping system, but also in- · F-Chem® (Custom Piping)
creases the efficiency and economy of the installation. · HIGH PRESSURE Line Pipe and
Additional information regarding installation techniques is Downhole Tubing*
provided in the following installation manuals:
Manual No. F6000 Pipe Installation Handbook Vinyl Ester Systems:
for Tapered Bell & Spigot Joints · Centricast Plus CL-2030
· Centricast CL-1520
Manual No. F6080 Pipe Installation Handbook · F-Chem (Custom Piping)
for Straight Socket Joints and
Butt & Wrap Joints
Manual No. F6300 Pipe Installation Handbook * Available from NOV Fiber Glass Systems,
for Marine-Offshore Piping San Antonio, Texas
Phone: (210) 434-5043 · FAX: (210) 434-7543
Web site: http://www.fgspipe.com
General Policy Statement
and it is not intended for design purposes. Although every effort has been made to
maintain the accuracy and reliability of its contents, National Oilwell Varco in no way NOV Fiber Glass Systems has developed a computer pro-
assumes responsibility for liability for any loss, damage or injury resulting from the use gram specifically for our fiberglass products. This software
of information and data herein nor is any warranty expressed or implied. Always cross- program called Success By Design is available on our
reference the bulletin date with the most current version listed at the web site noted in web site at http://www.fgspipe.com.
this literature.
SAFETY
This safety alert symbol indicates an important
safety message. When you see this symbol, be
alert to the possibility of personal injury.
ii
TA B LE O F CONTENT S
Introduction........................................................................ ii SECTION 5 — Other Considerations....................... 21

Piping System Selection and Applications................... 1 A. Abrasive Fluids............................................................ 21
B. Low Temperature Applications.................................... 21
SECTION 1 — Flow Properties...................................2 C. Pipe Passing Through Walls or
Preliminary Pipe Sizing.......................................................2 Concrete Structures..................................................... 21
Detailed Pipe Sizing D. Pipe Bending............................................................... 21
A. Liquid Flow...............................................................2 E. Static Electricity........................................................... 22
B. Loss in Pipe Fittings.................................................4 F. Steam Cleaning........................................................... 22
C. Open Channel Flow.................................................5 G. Thrust Blocks............................................................... 22
D. Gas Flow..................................................................5 H. Vacuum Service........................................................... 22
I. Valves .........................................................................22
SECTION 2 — Above Ground System Design Using J. Vibration....................................................................... 23
Supports, Anchors & Guides.......................................7 K. Fluid (Water) Hammer.................................................23
Piping Support Design L. Ultraviolet (U.V.) Radiation and Weathering................ 23
A. Support Design........................................................7 M. Fungal, Bacterial, and Rodent Resistance.................. 23
B. Guide Design...........................................................8
C. Anchor Design.........................................................9 SECTION 6 — Specifications
D. Piping Support Span Design..................................11 and Approvals............................................................... 24
A. Compliance with National Specifications..................... 24
SECTION 3 — Temperature Effects.......................... 12 B. Approvals, Listings, and Compliance
System Design..................................................................12 with Regulations.......................................................... 24
Thermal Properties and Characteristics............................12
Fundamental Thermal Analysis Formulas AP PENDICES
A. Thermal Expansion and Contraction...................... 13 Appendix A Useful Formulas..........................................27
B. Anchor Restraint Load...........................................13 Appendix B Conversions................................................30
C. Guide Spacing.......................................................13
Flexibility Analysis and Design
A. Directional Change Design....................................13 LI S T OF TABLES
B. Expansion Loop Design.........................................14 Table 1.0 Typical Applications...........................................1
C. Expansion Joint Design.........................................14 Table 1.1 Flow Resistance K Values for Fittings................ 4
D. Heat Tracing..........................................................15 Table 1.2 Typical Liquid Properties....................................4
E. Thermal Conductivity.............................................16 Table 1.3 Typical Gas Properties.......................................6
F. Thermal Expansion in Buried Pipe......................... 16 Table 2.0 Minimum Support Width..................................... 7
G. Pipe Torque due to Thermal Expansion................ 16 Table 2.1 Saddle Length....................................................8
Table 4.0 Recommended Bedding and Backfill............... 18
SECTION 4 — Pipe Burial...........................................17 Table 4.1 Nominal Trench Widths....................................18
Pipe Flexibility...................................................................17 Table 6.0 ASTM D2310 Classification............................. 24
Burial Analysis Table 6.1 Classifying Fiberglass Flanges
A. Soil Types..............................................................17 to ASTM D4024................................................25
B. Soil Modulus .........................................................18 Table 6.2 Classifying Fiberglass Pipe
Trench Excavation and Preparation Using ASTM D2310 and
A. Trench Size............................................................18 Specifying Pipe Using ASTM D2996
B. Trench Construction...............................................18 and D2997.............................................................26
C. Maximum Burial Depth...........................................19
D. Roadway Crossing................................................19
Bedding and Backfill
A. Trench Bottom.......................................................20
B. Backfill Materials....................................................20
C. Backfill Cover.........................................................20
D. High Water Table...................................................20
iii
P I P IN G S Y STEM S ELECTION AN D A PP LICATION S
PIPING SYSTEM SELECTION TYPICAL APPLICATIONS

When selecting a piping system for a particular application, Fiberglass piping is used in most industries requiring cor-
it is important to consider the corrosive characteristics of rosion resistant pipe. FRP piping is used in vent and liq-
the media to which the pipe and fittings will be exposed, the uid applications that operate from -70°F to 300°F (-57°C to
normal and potential upset temperatures and pressures of 149°C). NOV Fiber Glass Systems piping systems use high
the system, as well as other environmental factors associ- grade resins that are resistant to acids, caustics or solvents.
ated with the project. Fiberglass reinforced plastic (FRP) Abrasion resistant materials can be used in the piping inner
piping systems provide excellent corrosion resistance, com- surface liner to enhance wear resistance to slurries. Table
bined with high temperature and pressure capabilities, all 1.0 is a brief list of the many applications and industries
at a relatively low installed cost. NOV Fiber Glass Systems where fiberglass piping has been used successfully. See
engineers, using epoxy, vinyl ester, and polyester resins, Bulletin No. E5615 for a complete chemical resistance guide.
have developed a comprehensive array of piping systems Our piping systems can be installed in accordance with the
designed to meet the most demanding application require- ASME B 31.3 piping code. Second party listings from regu-
ments. Piping systems are available with liners of varying latory authorities such as Factory Mutual, NSF, UL/ULC,
type and thickness, with molded, fabricated, or filament and marine registrars are in place on several of these piping
wound fittings, ranging in size from 1" to 72"(25 to 1800 mm) systems.
in diameter.
TABLE 1.0 Typical Fiberglass Pipe Applications by Industry

INDUSTRY
Applications Chemical Petro Marine Pharma- Food Power Pulp and Waste Water Mining and
Process Chemical Offshore ceutical Processing Plants Paper Treatment Metal Refining
Aeration X
Brine Slurry X
Bottom Ash X
Chemical Feed X X X X X X X
Column Piping X
Condensate Return X X X X X X X
Conduit X X X X
Cooling Water X X X X X
Disposal Wells X X X X X
DownholeTubing
& Casing X X X
Effluent Drains X X X X X X X X X
Fire Mains X X X X X
Flue Gas
Desulfurization X
Guttering &
Downspouts X X X X
Oily Water X X X
Scrubber Headers X X X
Seawater X X X
Slurry X X
Vents X X X X X X X X
Water X X X X X X X X
Waste Treatment X X X X X X X X
Buried Gasoline X
1
SECTION 1. Flow Properties
The smooth interior surface of fiberglass pipe, combined with A. Liquid Flow
inside diameters larger than steel or thermoplastic pipe of the Fluid flow characteristics are very sensitive to
same nominal diameter, yield significant flow advantages. the absolute roughness of the pipe inner sur-
This section provides design techniques for exploiting the face. The absolute roughness of NOV Fiber
flow capacity of fiberglass pipe. Glass Systems piping is (0.00021 inches) 1.7 x
10 -5 feet (1). This is less than 1/8 the average value for
Preliminary Pipe Sizing (non-corroded) new steel of (0.0018 inch) 15 x 10-5 feet(2).
For ambient temperature water, the equivalent Manning
The determination of the pipe size required to transport a given value (n) is 0.009 and the Hazen-Williams coefficient is
amount of fluid is the first step in designing a piping system. 150.
Minimum recommended pipe diameters. The most commonly used pipe head loss formula is the
Clear fluids Darcy-Weisbach equation.
Eq. 1 Eq. 5
Where:
Corrosive or erosive fluids Hf = Pipe friction loss, ft(m)
f = Friction factor
L = Length of pipe run, ft (m)
Eq. 2 D = Inner diameter, ft (m)
V = Fluid velocity, ft/sec (m/sec)
g = Acceleration of gravity, 32.2 ft/s2 (9.81 m/s2)
Where:
d = Pipe inner diameter, inch The friction factor is dependent on the flow conditions, pipe
Q = Flow rate, gal/min (gpm) diameter and pipe smoothness. The flow conditions are
Sg = Fluid specific gravity, dimensionless determined by the value of the Reynolds Number. There
are four flow zones defined by the Reynolds Number; they
p = Fluid density, lb/ft3 are laminar, critical, transitional and turbulent.
Recommended maximum fluid velocities For laminar flow (Reynolds Number below 2,000), the
Clear fluids friction factor is calculated by Eq. 6
Eq. 3 Eq. 6
Where Nr is the dimensionless Reynolds Number
Corrosive or erosive fluids

Eq. 7
Eq. 4
Where:
D = Pipe inner diameter, ft (m)
Where: V = Fluid velocity, ft/sec (m/sec)
V = velocity, ft/sec v = Fluid kinematic viscosity, ft2/sec (m2/sec)
p = fluid density, lb/ft3 Nr = Reynolds Number
f = Friction Factor
Typical fiberglass piping systems are operated at flow veloci-
ties between 3 & 12 ft/sec.
Detailed Pipe Sizing
1 Based on testing at Oklahoma State University in Stillwater, OK.
2 Cameron Hydraulic Data, Ingersoll-Rand, Seventeenth Edition, 1988.
2
For turbulent flow (Reynolds Number greater than 4,000 is considered the critical zone. Flow is neither fully
4,000), the friction factor is calculated by the Colebrook laminar or turbulent, although it is often assumed to be
Equation. laminar for calculation purposes. Flow with Reynolds
numbers between 4,000 and 10,000 is called the transi-
tional zone where use of the Colebrook equation is con-
Eq. 8 sidered more appropriate.
These equations are quickly solved using a computer

Where: program, Success By Design, developed by NOV Fiber
D = Pipe inner diameter, inch (mm) Glass Systems specifically for our fiberglass products.
e = Absolute roughness, inch (mm)

Nr = Reynolds Number, unit less A demonstration of the Darcy-Weisbach and Colebrook
equations for fiberglass pipe is shown in Figure 1.0.
f = Friction Factor, unit less
The flow with Reynolds numbers between 2,000 and
Fiberglass Pipe Pressure Loss Curves for Water

Figure 1.0
Basis: Specific Gravity of 1.0 and Viscosity of 1.0 cps
25
20
15
Ve 10
loc
Pressure Loss - psig per 100 Feet of Pipe
(Ft it
/Se y
10 c) 7
5
4
3
"
2
54
60"
"
72
1
1"
0.1
"
1.5
2"
3"
me 4"
ter
6"
8"
Dia
0.01
10"
"
16 14"
12
)
er
ch
" "
20 18
"
nn
(in
"
24
eI
30"
Pip
"
36
"
42
"
48
0.001
1 10 100 1,000 10,000 100,000
Flow Rate (gpm) - Gallons per Minute
3
B. Loss in Pipe Fittings Typical values of k are given in Table 1.1.
The head loss through a fitting is proportional to the The most common method for determining the contribu-
fluid velocity squared (V2). Equation 9 relates the head tion to the overall piping system of the fittings head loss
loss in fittings to the fluid velocity by incorporating a fit- is to convert the fitting head loss into an equivalent pipe
ting loss factor obtained from experimental test data. length. As an example, use 60°F water as the working
fluid in a 3-inch diameter piping system with an internal
flow of 10 ft/sec. The equivalent pipe length for a short
Eq. 9
radius 90° elbow would be 6.9 feet for Red Thread II
and 5.9 feet for Centricast Plus CL-2030 . The two pip-
Where: ing systems have different inner diameters that contrib-
ute to the differences in equivalent footage. Therefore,
hf = Fitting head loss, ft (m)
for best accuracy it is recommended that our computer
k = Flow resistance coefficient software Success By Design be used to determine fit-
V = fluid velocity, ft/sec tings equivalent piping footage.
g = acceleration of gravity, 32.2 ft/s2 Typical liquid properties are presented in Table 1.2.
TABLE 1.1 Flow Resistance coefficients for Fittings
Fitting/Size (In.) 1 1½ 2 3 4 6 8-10 12-16 18-24
Short Radius 90º Elbow 0.75 0.66 0.57 0.54 0.51 0.45 0.42 0.39 0.36
Sweep Radius 90º Elbow 0.37 0.34 0.30 0.29 0.27 0.24 0.22 0.21 0.19
Short Radius 45º Elbow 0.37 0.34 0.30 0.29 0.27 0.24 0.22 0.21 0.19
Sweep Radius 45º Elbow 0.20 0.18 0.16 0.15 0.14 0.13 0.12 0.11 0.10
Tee Side Run 1.38 1.26 1.14 1.08 1.02 0.90 0.84 0.78 0.72
Tee Thru Branch 0.46 0.42 0.38 0.36 0.34 0.30 0.28 0.26 0.24
TABLE 1.2 Typical Liquid Properties

Type of Liquid Specific Gravity at 60ºF Viscosity at 60ºF Centipoise
10% Salt Water 1.07 1.40
Brine, 25% NaCl 1.19 2.20
Brine, 25% CaCl2 1.23 2.45
30º API Crude Oil 0.87 13.00
Average Fuel Oils 0.93 8.90
Kerosene 0.83 1.82
Auto Gasoline 0.72 1.20
Aviation Gasoline 0.70 0.46
50% Sodium Hydroxide (NaOH) 1.53 95.00
Mil 5624 Jet Fuels:
JP3 0.75 0.79
JP5 0.84 2.14
JP8 0.80 1.40
Acids: At 68ºF At 68ºF
60% Sulfuric (H2SO4) 1.50 6.40
98% Sulfuric (H2SO4) 1.83 24.50
85% Phosphoric (H2PO4) 1.69 12.00
37.5% Hydrochloric (HCl) 1.46 1.94
4
C. Open Channel Flow D. Gas Flow
One of the most widely used, formulas for open-channel NOV Fiber Glass Systems piping systems can be used
flow is that of Robert Manning. This formula in Equation in pressurized gas service when the pipe is buried at
10 is useful in predicting the flow in open “gravity feed" least three feet deep.
fiberglass sewer lines. Our Success By Design software In above ground applications, they can be
is recommended to perform these calculations. used provided the pressure does not exceed
the values shown below and further that the
pipe is properly safeguarded when conveying a
hazardous gas.
Eq. 10
Pipe
Diameter 1" 11/2" 2" 3" 4" 6" 8" 10" 12" 14" 16"
Where:

psig 25 25 25 25 25 25 14 9 6 5 4
Q = Flow rate in ft3/sec (m3/sec)
A = Flow cross sectional area, ft2 (m2) Consult your local representative for safeguard proce-
Rh = Hydraulic radius, ft (m) dures.
S = Hydraulic slope, dimensionless Since the inside diameter of the pipe is smoother and
S = H/L larger than steel pipe of corresponding nominal diam-
eters, less frictional resistance is developed under turbu-
H = elevation change over the pipe length lent flow conditions, resulting in greater flow capacities.
“L", ft (m) There are two basic equations used to calculate pres-
L = Length measured along the pipe, ft (m) sure loss for flow of gases. To determine which equation
k = 1.49 (US Customary units, ft. & sec.) is required, the transition flow rate must be determined
from Equations 12, 13 and 14. If the desired flow rate is
k = 1.0 for flow in m3/sec. Use meter for A, greater than the value calculated from equation 14, then
Rh, & D. the equations for fully turbulent or rough pipe flow must
n = 0.009 Manning’s constant for fiberglass be used. If the desired flow rate is less than the value
calculated from equation 14, then the equation for par-
tially turbulent or smooth pipe flow must be used.
Eq. 11
Equations for transition flow rate:
Where:
D = Pipe inner diameter, ft (m)
Eq. 12
Θ = Wet contact angle, radians
Eq. 13
Eq. 14
Where QT = Transition Flow Rate
For fully turbulent or rough pipe flow:(1)
Eq. 15
(1) IGT Distribution Equations from American Gas Association Plastic Pipe
Handbook for Gas Service.
5
or
Eq. 16
For partially turbulent or smooth pipe flow(1)
Eq. 17
Where:
Eq. 18
D = Inside Diameter (in.)

G = Specific Gravity (S.G. of air = 1.0)
L = Length of Pipe Section (ft.)
Pb = Base Pressure (psia)
Pi = Inlet Pressure (psia)
Po = Outlet Pressure (psia)
Q = Flow Rate (MSCFH - thousand standard cubic ft.
per hr.)
Tb = Base Temperature (°R)
T = Temperature of Gas (°R)
Z = Compressibility Factor
m = Viscosity (lb./ft. sec.)
K = Absolute Roughness of Pipe =
0.00021 (in.) for Fiber Glass Systems pipe
R = Rankine (°F + 460°)
m = (lb./ft. sec.) = m (centipoise) ÷ 1488
psia (Absolute) = psig (Gauge) + 14.7
You can perform computer calculations using the Success By
Design program to solve gas flow problems for: pipe size, Q,
Pi, or Po if the other variables are known.
TABLE 1.3 Typical Gas Properties
Specific Gravity Viscosity at 60°F
Type of Gas at 60°F(1) lb./ft. sec.
Air 1.02 0.0000120
Carbon Dioxide 1.56 0.0000098
Carbon Monoxide 0.99 0.0000116
Chlorine 2.51 0.0000087
Ethane 1.06 0.0000060
Methane 0.57 0.0000071
Natural Gas 0.64 0.0000071
Nitrogen 0.99 0.0000116
Nitrous Oxide 1.56 0.0000096
Oxygen 1.13 0.0000132
Sulfur Dioxide 2.27 0.0000083
(1) All Specific Gravity based on air = 1.0 at 70° F.
6
SECTION 2. Above Ground System Design - Supports, Anchors and Guides
Piping Support Design Support
Above ground piping systems may be designed as restrained Pipe supports hold the pipe in position and when properly
or unrestrained. Selection of the design method is depen- spaced prevent excessive deflections due to the weight of
dent on variables such as operating temperature, flow rates, the pipe, fluid, external insulation and other loads.
pressures and piping layout. System designs combining the
two methods often lead to the most structurally efficient and Anchor
economical piping layout. Pipe anchors restrain axial movement and applied forces.
These forces may result from thermal loads, water hammer,
Unrestrained System Design vibrating equipment, or externally applied mechanical loads.
The unrestrained system is often referred to as a “simple
supported" design. It makes use of the inherent flexibility Guide
of fiberglass pipe to safely absorb deflections and bending Pipe guides prevent lateral (side-to-side) movement of the
stresses. Simple pipe hangers or steel beams are used pipe. Guides are required to prevent the pipe from buckling
to provide vertical support to the pipe. These simple sup- under compressive loading. For example: When anchors
ports allow the piping system to expand and contract free- are used to control thermal expansion, guides are always
ly resulting in small axial stresses in the piping system. required.
Long straight runs often employ changes-in-direction to
safely absorb movement due to thermal expansion and A. Support Design
contractions, flow rate changes, and internal pressure.
The hanger support in Figure 2.0 must have sufficient
Experience has shown the use of too many simple pipe contact areas to distribute the load. The preferred cir-
hangers in succession can result in an unstable line when cumferential load bearing contact is 180°. Refer to Table
control valves operate and during pump start-up and shut- 2.0 for minimum width requirements. When less than
down. To avoid this condition the designer should incor- 180° of circumference contact and/or larger diameters
porate guides periodically in the line to add lateral stability. are encountered, support saddles as shown in Figure 2.1
In most cases, the placement of lateral guides at intervals are recommended.
of every second or third support location will provide ad-
equate stability. Axial stability in long pipe runs may be Hanger fit on pipe should be snug but not tight.
1”
improved by the proper placement of a “Pipe Hanger with __
16
Rubber
Axial Guide" as shown in Figure 2.6. The project piping
engineer must determine the guide requirements for sys-
tem stability.
Restrained System Design

The restrained system is often referred to as an “an-
chored and guided design". The low modulus of elastic-
ity for fiberglass piping translates to significantly smaller
thermal forces when compared to steel. Anchors are
employed to restrain axial movement and provide ver-
tical support in horizontal pipelines. Anchors used to
Figure 2.0
restrain thermal expansion create compressive forces in
the pipeline. These forces must be controlled by the use
of pipe guides to prevent the pipe from buckling. In cases TABLE 2.0 Minimum Support Width*
where axial loads created by anchoring a pipe run are ex-
cessively high, the use of expansion loops or expansion Pipe Size Class I Class II
joints must be employed. When using anchors, the effect (In.) (In.) (In.)
of system contraction should be considered. See the 1 7
/8 7
/8
thermal analysis section for more thorough information 11/2 7
/8 7
/8
on handling thermal loads. 2 7
/8 1
3 11/4 11/2
Fiberglass Piping System “Support" 4 11/4 11/2
Terminology 6 11/2 2
Fiberglass piping engineers use three basic structural com- 8 13/4 3
ponents to design a piping system. They are the support, 10 13/4 4
anchor and guide. 12 2 4
14 2 6
*Note: Valid for Sg < 1.25
7
Class I Products: Centricast Plus CL-2030, commodate pipe movements to prevent them from sliding off
Centricast Plus RB-2530, Z-Core. Minimum recom- the supports.
mended support saddle contact angle is 110°
B. Guide Design
Class II Products: Red Thread II, Green Thread,
Silver Streak, F-Chem, Centricast CL-1520, Typical Guide Usage
Centricast RB-1520. Recommended support saddle 1. Between anchors to prevent buckling of pipeline at
contact angle is 180° elevated temperatures.
2. Near entry points of expansion joints and loops to
Support saddles are recommended for 16-24 inch diam- ensure proper functionality.
eter pipe. The pipe surface bearing stress should not ex- 3. To provide system stability.
ceed 50 lb/in2 for support designs.
Properly designed and installed guides prevent the pipe from
Figure 2.1 sliding off support beams and allow the pipe to freely move in
the axial direction. Guides should be used with 180° support
th saddles to reduce wear and abrasion of the pipe walls.
Leng
Figure 2.4 U-Bolt Guide

Support Saddle
Pipe Flexible Clamp(1)
1” (1)
__
16
Rubber
Cont
act An Support Saddle
gle

TABLE 2.1 Saddle Length
Pipe Size Class I Class II
(In.) (In.) (In.)
1 3 2
11/2 3 2
2 4 4
3 4 4
4 4 4
6 4 6
8 6 8
10 9 10
12 9 12 (1) Not required if support saddle is bonded to pipe.
14 9 14
16-24 - (1)(2) Figure 2.4 shows a common method of guiding fiberglass
(1) Use the pipe diameter as minimum saddle length. pipe. A clearance of 1/16 to 1/8-inch is recommended be-
(2) Refer to F-Chem product bulletin for sizes greater than 24-inch tween the guide and the support saddle. A 180° support
diameter. “wear" saddle is recommended to prevent point contact be-
tween the U-bolt and pipe. The U-bolt should not be tight-
Typical supports requiring support saddles are shown in ened down onto the pipe. It should be tightened to the
Figures 2.2 & 2.3. The support saddles should be bonded structural support member using two nuts and appropriate
to the pipe or held in place by flexible clamps. If clamped washers. A 1/8-inch clearance is recommended between the
to filament wound pipe a 1/16" rubber pad should be placed U-bolt and the top of the pipe.
between the pipe and the saddle. Saddle lengths should ac-
Eight-inch diameter and larger pipe are generally allowed
more clearance than smaller sizes. The determination of
acceptable clearance for these sizes is dependent on the
piping system and should be determined by the project pip-
ing engineer.
Another design practice is to use U-straps made from flat

rolled steel instead of U-bolts. Flat U-straps are less apt
than U-bolts to “point" load the pipe wall. U-strap use is most
common when guiding pipe sizes greater than 6-inches di-
Figure 2.2 Figure 2.3 ameter.
8
Pipe Hanger with Lateral Guide Figure 2.6 shows a pipe hanger with an axial guide using
a double bolt pipe clamp arrangement. This support pro-
Maximum rod length allows
18" minimum vides limited axial stability to unrestrained piping systems.
for axial movement
rod length
Pipe lines supported by long swinging hangers may expe-
Spacer rience instability during rapid changes in fluid flow.
Stability of such lines benefit from the use of pipe guides
Lateral as shown in Figures 2.5 and 2.6.
Auxiliary The support widths for guided pipe hangers should meet
Guide
the recommendations in Tables 2.0 & 2.1.
Clamp, snug
but not tight Vertical Riser Clamps
Figure 2.5 Riser clamps as shown in Figure 2.7 may act as simple
supports, as
When U-bolts are used in vertical piping, then two 180° well as guides,
wear saddles should be used to protect the pipe around depending Riser Clamp
its entire circumference. It is appropriate to gently snug upon how they
the U-bolt if a 1/8-inch thick rubber pad is positioned be- are attached Anchor
tween the U-bolt and the saddle. If significant thermal to the sub- sleeve
cycles are expected, then the U-bolts should be installed structure. The or FRP
with sufficient clearance to allow the pipe to expand and clamp should buildup
contract freely. See the “Vertical Riser Clamps" section be snug but Clamp, snug
for additional options in supporting vertical piping. not so tight as but not tight
to damage the Snug fit
Figure 2.5 shows a more sophisticated pipe hanger and pipe wall. The
guide arrangement. It may be used without wear saddles use of an an- Figure 2.7
as long as the tie rod allows free axial movement. The chor sleeve
hanger must meet the width requirements in Table 2.0. If bonded onto
a clamp width does not meet the requirements in Table the pipe is required to transfer the load from the pipe to
2.0 or the pipe sizes are greater than 14-inch diameter, the riser clamp. See the “Anchor Designs" section for de-
then support saddles should be used. See Table 2.1 for tailed information concerning the anchor sleeve or FRP
support saddle sizing recommendations. buildup.
Lateral loading on guides is generally negligible under It is important to note that this type of clamp only provides
normal operating conditions in unrestrained piping sys- upward vertical support. Certain design layouts and op-
tems. In restrained piping systems, guides provide the erating conditions could lift the pipe off the riser clamp.
stability required to prevent buckling of pipelines under This would result in a completely different load distribu-
compressive loads. If the guides are located properly in tion on the piping system. A pipe designer needs to con-
the pipeline, the loads required to prevent straight pipe sider whether the column will be under tension, or in a
runs from buckling will be very small. state of compression. Additional guides may be required
Pipe Hanger with Axial Guide to prevent unwanted movement or deflection.
18" Minimum rod length allows
for lateral flexibility. A qualified piping engineer should be consulted to ensure
an adequate design.
Axial Guide
Spacer Riser clamps designed to provide lateral support should
incorporate support saddles to distribute the lateral loads.
C. Anchor Design
Anchor Usage
Clamp, snug
but not tight
Figure 2.6 1. To protect piping at “changes-in-directions" from ex-
cessive bending stresses.
2. To protect major branch connections from prima-
Upset conditions can result in significant lateral loads on ry pipeline induced shears and bending moments.
the guides and should be considered during the design Particular consideration should be given to saddle
phase by a qualified piping engineer. Water hammer and and lateral fitting side runs.
thermal expansion or contraction may cause lateral load- 3. Installed where fiberglass piping is connected to steel
ing on guides near changes in direction. Therefore, it is piping and interface conditions are unavailable.
always prudent to protect the pipe from point contact with 4. To protect a piping system from undesirable move-
guides near changes in directions and side runs. ment caused by water hammer or seismic events.
9
5. To protect sensitive in-line equipment. straint. But, this is not normally the case in practice.
6. To absorb axial thrust at in-line reducer fittings when Figures 2.8 through 2.11 show typical methods of anchor-
fluid velocities exceed 7.5 ft/sec. ing fiberglass piping systems.
7. To provide stability in long straight runs of piping.
The anchor in Figure 2.9 will provide considerably less
Restrains pipe movement in all directions lateral stiffness than the anchor in Figure 2.8. The effect
of lateral stiffness on the overall system stability should
Anchor Sleeves always be considered when selecting an anchor design.
The anchor widths should meet the recommendations for

support designs in Table 2.0.
Snug fit
The reactions generated at anchors when restraining

Clamp, snug large thermal loads can be significant and should be cal-
but not tight
culated by a qualified piping engineer. The anchor brack-
ets and substructure design should be designed with suf-
Weld or Bolt Anchor
to support member ficient stiffness and strength to withstand these loads
Figure 2.8
combined with any other system loads. Other system
loads may include water hammer,seismic, static weight
To be effective, an anchor must be attached to a sub- of pipe, fluid and any external loads such as insulation,
structure capable of supporting the applied forces. In wind, ice, and snow.
practice, pumps, tanks, and other rigidly fixed equipment
function as anchors for fiberglass piping systems. Anchor Sleeves
Anchors as previously described are used to provide axial An anchor sleeve as shown in Figure 2.12 is necessary to
restraint to piping systems. In most cases an anchor pro- transfer axial load from a pipe body to an anchor bracket.
vides bidirectional lateral support to the pipe thus acting Pairs of anchor
like both a support and guide. Furthermore, anchors can sleeves are bond- Anchor Sleeve
be designed to provide partial or complete rotational re- ed to the outer
surface of a pipe
Restrains pipe movement in all directions to provide a shear
Anchor load path around
Sleeves the complete cir- 180° Equal to Nom.
cumference of the Diameter of
Pipe
pipe body. To re- Figure 2.12
strain pipe motion
Snug fit in two directions,
Clamp, snug two pairs of anchor sleeves are required. They must be
but not tight bonded on both sides of an anchor bracket to complete-
ly restrain a pipe axially. There are design conditions
where only one set of anchor sleeves is required. The
Figure 2.9
piping engineer should make this determination and size
the sleeves appropriately for the design loads. Lengths
Restrains pipe movement Restrains pipe movement equal to the pipe diameter are generally satisfactory for
in all directions in all directions and directly most load conditions
supports heavy fittings
Structural Steel
Anchor bolted During installation the anchor sleeve end faces must be
to Flange aligned to mate precisely against the anchor brackets
when engaged. If only one of the two halves of an an-
chor sleeve contacts the anchor bracket, the loading will
be off center or eccentric. Eccentric loading will increase
the shear stress on the contacted anchor sleeve. It may
also cause the pipe to rotate at the anchor resulting in un-
wanted deflections in the pipe. Refer to Figures 2.8 & 2.9
for typical configurations.
Structural Steel
Column It is important to understand how the load is transferred
from the pipe to the anchor brackets. First the axial load
Figure 2.10 Figure 2.11
is sheared from the pipe wall into the anchor sleeves
through the adhesive bond. The load is then transferred
from the anchor sleeve by direct contact bearing stress
10
between the end of the anchor sleeve and the anchor Complex piping system designs and load conditions may
bracket which ultimately transfers it to the substructure. require detailed flexibility and stress analysis using finite
element modeling. The project design engineer must
Under no circumstances is the anchor to be tightened determine the degree of engineering analysis required for
down on the pipe surface and used as a friction clamp to the system at hand.
transfer load. The pipe should be free to slide until the
anchor sleeves contact the anchor bracket to transfer Figure 2.13 Piping Span Adjustment Factors With
the load. Piping engineers often take advantage of this Unsupported Fitting at Change in Direction
anchoring procedure by allowing the pipe to slide a small
amount before contacting the anchor. This effectively Span Type Factor
reduces restrained thermal loads. a Continuous interior or fixed end spans 1.00
b Second span from simple supported 0.80
Split repair couplings, split fiberglass pipe sections or end or unsupported fitting
hand lay ups of fiberglass and resin are commonly used c + d Sum of unsupported spans at fitting < 0.75*
as anchor sleeves. Contact your fiberglass distributor to e Simple supported end span 0.67
determine the most appropriate choice for Fiber Glass
Systems’ wide variety of piping products.
D. Piping Support Span Design
A support span is the distance between two pipe sup-

ports. Proper support span lengths ensure the pipe de-
flections and bending stresses are within safe working
limits. For static weight loads, it is standard practice to
limit the maximum span deflection in horizontal pipe lines
to ½" and the bending stresses to 1/8" of the ultimate al- *For example: If continuous support span is 10 ft., c + d must not
lowable bending stress. NOV Fiber Glass Systems ap- exceed 7.5 ft. (c = 3 ft. and d = 4.5 ft. would satisfy this condition).
plies these design limits to the engineering analysis used
to determine the allowable support spans. Figure 2.14 Piping Span Adjustment Factors With
Supported Fitting at Change in Direction
Span Analysis Methodology
The maximum allowable piping support spans are deter- Span Type Factor
mined using the “Three Moment Equations" for uniformly a Continuous interior or fixed end spans 1.00
loaded continuous beams. The equations may be modi- b Span at supported fitting or span adjacent 0.80
fied to represent various end conditions, load types and to a simple supported end
even support settlements. Refer to Appendix A for the e Simple supported end span 0.67
fundamental equations. NOV Fiber Glass Systems uses
these equations to calculate the bending moments in pip-
ing spans. The pipe bending stresses and deflections
are then evaluated for compliance with the aforemen-
tioned design criteria.
To avoid lengthy engineering calculations, our individual

product bulletins contain recommended piping support
span lengths. These span lengths are easily modified to
match fluid specific gravity, operating temperatures and
end conditions. Figures 2.13 and 2.14 provide span ad-
justment factors for various end conditions found in most
horizontal piping system layouts. Tables for fluid specific Support Design Summary
gravity and temperature adjustment factors are product 1. Do not exceed the recommended support span.
unique. Please refer to the product data bulletins for de- 2. Support valves and heavy in-line equipment indepen-
tailed design information. dently. This applies to both vertical and horizontal
piping.
Success By Design software quickly calculates support 3. Protect pipe from external abrasion at supports.
spans for uniformly loaded piping systems and takes into 4. Avoid point contact loads.
consideration product type, temperature, specific gravity, 5. Avoid excessive bending. This applies to handling,
uniform external loads, and end conditions as shown in transporting, initial layout, and final installed position.
Figures 2.13 and 2.14. 6. Avoid excessive vertical loading to minimize bending
stresses on pipe and fittings.
7. Provide adequate axial and lateral restraint to ensure
line stability during rapid changes in flow.
11
SECTION 3. Temperature Effects on Fiberglass Pipe
System Design Thermal Properties & characteristics
The properly designed piping system provides safe and ef- The reaction of fiberglass piping to changes in temperature
ficient long-term performance under varying thermal environ- depends on two basic material properties, the thermal “coef-
ments. The system design dictates how a piping system will ficient of expansion"(a) and the axial moduli of elasticity. The
react to changes in operating temperatures. composite nature of fiberglass piping results in two distinctive
axial moduli of elasticity. They are the axial compression
The unrestrained piping system undergoes expansion and and axial tensile moduli. Systems installed at ambient tem-
contraction in proportion to changes in the pipe wall mean perature and operated at higher temperatures will generate
temperature. Fiberglass piping systems that operate at or internal compression piping stress when anchored. Although
near the installation temperature are normally unrestrained this is the most common engineering design condition, the
designs, where the most important design consideration is piping engineer should not overlook the opposite thermal
the basic support span spacing. Since few piping systems condition that generates tensile stresses.
operate under these conditions, some provisions must be
made for thermal expansion and contraction. The thermal properties of fiberglass pipe distinguish it from
steel in important ways. The coefficient of expansion is
The simplest unrestrained piping systems use directional roughly twice that of steel. This translates to twice the ther-
changes to provide flexibility to compensate for thermal mal movement of steel in unrestrained systems. The axial
movements. When directional changes are unavailable or compression modulus of elasticity of fiberglass pipe varies
provide insufficient flexibility, the use of expansion loops or from 3% to 10% that of steel. When restraining thermal
expansion joints should be designed into the system to pre- movements in fiberglass piping the anchor loads would be
vent overstressing the piping system. These systems are 1/5 or less than the loads created by a same size and wall
considered unrestrained even though partial anchoring and thickness in steel piping system.
guiding of the pipe is required for proper expansion joint, ex-
pansion loop performance and system stability. Thermoplastic pipe coefficients of expansion are typically
more than four times that of fiberglass. The elastic modu-
The fully restrained “anchored" piping system eliminates lus of thermoplastic piping is considerably smaller than the
axial thermal movement. Pipe and fittings generally ben- moduli of fiberglass and steel. The modulus of elasticity of
efit from reduced bending stresses at directional changes. thermoplastic pipe decreases rapidly as the temperatures
Restrained systems develop internal loads required to main- increases above 100°F. This results in very short support
tain equilibrium at the anchors due to temperature changes. spans at elevated temperatures. A restrained thermoplastic
When the pipe is in compression, these internal loads require piping systems operating at elevated temperatures is very
guided supports to keep the pipe straight preventing Euler susceptible to buckling thus requiring extensive guiding.
buckling. Thus, the commonly referred to name of restrained
systems is “anchored and guided". Anchored and guided It is important to properly determine the temperature gradi-
systems have anchors at the ends of straight runs that pro- ent. The gradient should be based on the pipeline tempera-
tect fittings from thermal movement and stresses. ture at the time that the system is tied down or anchored. If
the operating temperature is above this temperature, then the
Anchors at directional changes (elbows and tees) transmit gradient is positive and conversely if it is less than this tem-
loads to the support substructure. Special attention should perature, then the gradient is negative. Many piping systems
be given to these loads by the piping engineer to ensure an will see both positive and negative temperature gradients
adequate substructure design. When multiple anchors are that must be considered during the system design.
used to break up long straight runs, the loads between them
and the substructure are generally small. The axial restrain- Success By Design software performs thermal analysis on
ing loads are simply balanced between the two opposing fiberglass piping systems based on the methods discussed
sides of the pipeline at the anchor. in this section. The benefits of using Success By Design are
not only ease of use, but increased analysis accuracy. The
software evaluates the fiberglass material properties at the
actual operating temperatures, eliminating the conservatism
built into charts and tables designed to cover worst case sce-
narios for all designs.
12
Fundamental Thermal Analysis Formulas Flexibility Analysis and Design
A. Thermal Expansion and Contraction There are four basic methods of controlling thermal expan-
sion and contraction in above ground piping systems. They
The calculation of thermal expansion or contraction in are:
straight pipelines is easily accomplished using the follow-
ing equation. 1. Anchoring and Guiding
2. Directional Changes
Eq. 19 3. Expansion Loops
4. Mechanical Expansion Joints
Where:
d = Length change, in (m) The use of anchors and guides as discussed earlier simply
a = Thermal coefficient of expansion, in/in/°F (m/m/°C) restrain thermal growth. Directional changes, expansion
L = Pipe length, in (m) loops and mechanical expansion joints use component flex-
To = Operating temperature, °F (°C) ibility to safely absorb thermal movements.
Ti = Installation temperature, °F (°C)
Final tie-in or completion temperature. A. Directional Change Design
(To - Ti) is the temperature gradient
The flexibility analysis of a directional change is based
B. Anchor Restraint Load on a guided cantilever beam model. The cantilever must
be of sufficient length to ensure the pipe will not be over-
The calculation of the restrained load in a pipeline be- stressed while absorbing the thermal movement. This is
tween two anchors is easily accomplished using the fol- accomplished by satisfying the following equations.
lowing equation.
Eq. 22 Based on pipe allowable bending stress
Eq. 20
Where:
Fr = Restraining load, lb (N)
a = Thermal coefficient of expansion, in/in/°F (m/m/°C)
A = Reinforced pipe wall cross sectional area, in2 (m2) Where:
To = Operating temperature, °F (°C)
Ti = Installation temperature, °F (°C) K = 3, Guided cantilever beam coefficient
Final tie-in or completion temperature. L = Length of cantilever leg, in (m)
(To - Ti) Temperature gradient E = Pipe beam bending modulus of elasticity,
E = Axial modulus of elasticity, lb/in2 (N/m2) lb/in2(N/m2)
The compression modulus should be used with a positive OD = Pipe outer diameter, in (m)
temperature change (To>Ti) and the tensile modulus with a
negative temperature change (To<Ti). δ = Total deflection to be absorbed, in (m)
σ = Pipe allowable bending stress, lb/in2(N/m2)
The reactions on the external support structure at inter-
nally spaced anchors in long straight runs are negligible Eq. 23 Based on fitting allowable bending moment
because the in-line forces balance. However, the an-
chors at the end of straight runs will transmit the full load
to the support structure.
C. Guide Spacing
Where:
The Guide spacing calculations are derived from Euler’s K = 6, Guided cantilever beam coefficient
critical elastic buckling equation for a slender column with L = Length of cantilever leg, in(m)
pivot ends. E = Pipe beam bending modulus of elasticity,
lb/in2(N/m2)
Eq. 21 I = Pipe reinforced area moment of inertia, in4(m4)
d = Total deflection to be absorbed, in(m)
M = Fitting allowable bending moment, in-lb (N-m)
Where:
Lg = Guide spacing, in (m)
Minor out of plane rotation of the elbow should be al-
Fr = Restraining force, lb (N) lowed to minimize bending moments on the elbow.
E = Bending modulus of elasticity, lb/in2 (N/m2)
I = Pipe area moment of inertia, in4 (m4) The use of the guided cantilever beam equation results in
conservative leg lengths.
13
Horizontal Directional Change contraction for the operating conditions. The mechani-
cal expansion joint must be capable of absorbing the full
range of thermal movement with an appropriate margin
of safety. During installation the set position must be de-
termined to ensure the expansion joint will accommodate
the entire range of movement. This is accomplished us-
ing the following equation.
Eq. 24
Where:
Figure 3.0 Set Point = Installed position of mechanical expansion
joint “Distance from the joint being fully
compressed", in(m)
See Figure 3.0 for a typical horizontal directional change Travel = Mechanical expansion joint maximum
layout. movement, in(m)
B. Expansion Loop Design

Eq. 25
The flexibility of an expansion loop is modeled using two

equal length guided cantilever beams. Each cantilever
absorbs half of the thermal expansion or contraction. The R = Thermal ratio
cantilevers must be of sufficient length to ensure the pipe Ti = Installation tie-in temperature, F°(C°)
and fittings will not be overstressed. Determination of the Tmin = Minimum operating temperature, F°(C°)
minimum required lengths is accomplished by satisfying Tmax = Maximum operating temperature, F°(C°)
equation 22 with K= 1.5 and equation 23 with K=3. Tmin < Ti
These equations should be used with the total deflection
(d=d1+d2) to be absorbed by both expansion loop legs.
Example Problem:
See Figure 3.1 for a typical expansion loop layout.
Determine the “Travel" and “Set Point" for the following
The pipe should be guided into the expansion loop as conditions.
shown in Figure 3.1. The positioning of two guides on
each side of the expansion loop is required to maintain Ti = 75°F, Tmin = 45°F, Tmax = 145°F, R = 0.3
proper alignment. The recommended guide spacing is Pipe total thermal movement is 6 inches
four and fourteen nominal pipe diameters from the elbow Design factor 1.5
for the first and second guides respectively.
To achieve the required flexibility 90°elbows should be Expansion Joint
used in directional changes and expansion loops. The Typical guides and supports require pads a shown when
there is point contact. Supports can be snug or loose fitting
substitution of 45° elbows will result in an unsatisfactory around the pipe. Guides must be loose.
design. First guide, 4 diameters distance from
expansion joint. Second guide, 14 di-
C. Expansion Joint Design ameters distance from expansion joint.
Mechanical expansion joint use requires the engineer

to determine the complete range of thermal movement
expected in the system. This is accomplished by cal-
culating the maximum thermal expansion and thermal
Figure 3.2
Figure 3.1 L/2
d1 d2
First Guide
Anchor Second Guide Anchor
Length
Length
14
Expansion joint “Travel" required is 9 inches (6 x 1.5). For Eq. 26-29:
The “Set Point" should be 0.3 x 9 = 2.7 inches (compres-
sion). This set point allows for 1.5 times the thermal Pipe inner surface temperature, °F(°C)
growth or contraction for the given operating conditions.
See Figure 3.2 for a typical expansion joint layout. Heat trace element temperature, °F(°C)
The proper selection of an expansion joint design de- Pipe temperature rating, °F(°C)
pends on the available activation loads generated by the
piping system. Equation 20 should be used to determine Chemical resistance temperature rating
the fully restrained activation load capability of the pip- of pipe, °F(°C)
ing system. If a mechanical expansion joint requires an
activation force higher than the fully restrained activa- Determination of the pipe inner wall temperature under
tion load then the expansion joint will not function. The active flow conditions depends on flow rate, specific heat
expansion joint activation force in practice should not of the fluid, temperature of fluid entering pipe, conduction
exceed ¼ of the load in a fully restrained piping system. through the pipe wall, external environmental heat losses
Mechanical expansion joints requiring higher activation and the heating element capacity. The complexity of this
forces may not provide sufficient flexibility to warrant its analysis is beyond the scope of this manual. Therefore,
use. prudent engineering practices should be employed to de-
termine the safe heat tracing temperatures under these
conditions.
D. Heat Tracing
These criteria are most easily explained by the following
Heat tracing is the practice of heating a piping system examples:
to prevent freezing or cooling of a process line. Steam
tracing and electrical heat tapes are typical methods of Example: What is the maximum heat tracing tempera-
heat tracing fiberglass piping. The maximum heat tracing ture allowed to maintain a 5% caustic solution at 95°F
temperature is governed by one of three criteria: inside Red Thread II pipe rated to 210°F?
(1) The mean wall temperature must not exceed the The three governing criteria must be considered in order
maximum temperature rating of the pipe, to determine the maximum tracing element temperature.
Step I: Solving for criterion (1) equation 26 is applied.

Eq. 26

(2) The maximum tracing element temperature must not
exceed 100°F(55.6C°) above the temperature rating of
the pipe

Eq. 27 Rearranging and solving for the maximum trace tempera-
ture, Tra we get 325°F.
(3) The maximum recommended temperature for the
service chemical must not be exceeded at the surface of Step II: Solving for criterion (2) equation 27 is applied.
the pipe inner wall.
Eq. 28
For stagnant flow, the temperature of the fluid and inner

surface of the pipe can be assumed to equal the trace
temperature. This assumption is valid if the heat trace
element provides sufficient energy to overcome heat
losses to the environment. For the stagnant or no flow Rearranging and solving for the maximum trace tempera-
condition, equation 29 is used to determine the maximum ture, Tra we get 310°F.
allowable heat trace temperature.
Step III: Solving for criterion (3) equation 29 the stagnant
Eq. 29 flow condition is applied.
15
Therefore the maximum allowable heat trace temperature
equals the maximum chemical resistance temperature
for the piping. Referencing Chemical Resistance Guide,
Bulletin No. E5615, Red Thread II pipe is rated to 100°F
in 5% caustic. Therefore the maximum heat trace tem-
perature is 100°F.
However, if the fluid were flowing into the pipeline at tem-

peratures below 100°F, then the heat trace temperature
would be higher than 100°F. A thorough heat transfer
analysis would be required to determine the appropriate
heat trace temperature for this condition.
The maximum heat trace temperature for stagnant flow is

100°F, the lowest temperature calculated using the three
criteria.
E. Thermal Conductivity
The thermal conductivity of fiberglass piping is approxi-

mately 1/100 that of steel, making it a poor conductor of
heat compared to steel. However, the use of insulation
to prevent heat loss or gain is recommended when there
are economic consequences due to heat loss or gain.
Typical fiberglass thermal conductivity values vary from
0.07-0.29 BTU/(Ft.)(Hr.)(°F).
F. Thermal Expansion in Buried Pipe
Soil restraint inherently restrains movement of buried

fiberglass pipelines because these pipes develop rela-
tively small forces during a temperature change. Special
precautions (thrust blocks, guides, expansion joints, etc.)
for handling thermal expansion are not necessary if the
pipe is buried at least two to three feet and the bedding
material is of a soil type capable of restraining the line.
Sand, loam, clay, silt, crushed rock and gravel are suit-
able bedding for restraining a pipeline; however, special
precautions must be taken to properly anchor the pipe in
swamps, bogs, etc. where bedding might easily shift and
yield to even the low forces developed in fiberglass pipe.
G. Pipe Torque Due to Thermal Expansion
Torsion shear stresses in piping systems containing mul-

tiple elevation and directional changes normally do not
have to be considered in pipe analysis. The allowable
bending moments are lower than the allowable torsional
moments in a pipe. Therefore, bending moments in a
pipe leg reacted by torsion in a connecting pipe will be
limited by the bending moment capability of the pipe not
the torsional load. Computer modeling is recommended
for this sophisticated level of piping system analysis.
16
SECTION 4. Pipe Burial
Introduction Burial Analysis
The guidelines in this section pertain to the design and burial Pipe burial depth calculations are based on Spangler’s de-
of fiberglass pipe. The structural design process assumes flection equation and Von Mise’s buckling equation as out-
the pipe will receive adequate support in typically encoun- lined in AWWA M45. Application of these methods is based
tered soil conditions. Recommendations for trenching, se- on the assumption that the design values used for bedding,
lecting, placing and compacting backfill will be discussed. backfill and compaction levels will be achieved with good
field practice and appropriate equipment. If these assump-
The successful installation depends on all components work- tions are not met, the deflections can be higher or lower than
ing together to form a sound support system. Therefore, predicted by calculation.
once a pipe is selected, it is of utmost importance to carefully
review the native soil conditions, select the backfill material A. Soil Types
and closely monitor the trenching and installation process.
Properly positioned and compacted bedding and backfill re- A soil’s ability to support pipe depends on the type of soil,
duces pipe deformations maximizing long-term performance degree of compaction and condition of the soil, i.e. den-
of a buried pipeline. sity and moisture content. A stable soil is capable of pro-
viding sufficient long-term bearing resistance to support
Detailed design and installation data for buried fiberglass pip- a buried pipe. Unstable soils such as peat, organic soil,
ing systems may be found in AWWA M45, Manual of Water and highly expansive clays exhibit a significant change
Supply Practices, Fiberglass Pipe Design, First Edition. in volume with a change in moisture content. Special
Contact NOV Fiber Glass Systems applications engineer for trenching and backfill requirements are necessary when
detailed burial calculations. the native soil is unstable. Some guidelines to aid the
engineer in determining the stability at a particular site
Pipe Flexibility follow:
The response of fiberglass pipe to burial loads is highly de- 1. For cohesive soils or granular-cohesive soils, if the
pendent on the flexibility of the pipe walls. The best measure unconfined compressive strength per ASTM D2166
of pipe flexibility can be found using the “pipe stiffness" value exceeds 1,500 lb/ft2, the soil will generally be stable.
as defined and determined by ASTM D2412 tests.
2. For cohesive soils, if the shear strength of the soil
Pipe with pipe stiffness values greater than 72 psi typically per ASTM D2573 is in excess of 750 lb/ft2, the soil
resist native backfill loads with minimal pipe deformation. will generally be stable.
The pipe stiffness of small diameter fiberglass pipe, 1 to 8
inch diameters, typically meets or exceeds 72 psi. Two to 3. For sand, if the standard penetration “Blow" value,
three feet of native backfill cover with a soil modulus greater N, is above 10, the soil will generally be stable.
than or equal to 1,000 psi is generally sufficient to protect this
category of pipe from HS-20 vehicular and dead weight soil Soils types are grouped into “stiffness categories" (SC).
loads. They are designated SC1 through SC5. SC1 indicates
a soil that provides the highest soil stiffness at any given
Pipe that is buried under concrete or asphalt roadways that Proctor density. An SC1 classified soil requires the least
support vehicular loads requires less cover. Design data and amount of compaction to achieve the desired soil stiff-
burial depth recommendation for specific piping can be found ness. The higher numbered soil classifications (SC2-
in our product bulletins and installation handbooks. Manual SC4) become, the more compaction is required to obtain
No. B2160 contains special installation instructions for UL specific soil stiffness at a given Proctor density. The SC5
Listed Red Thread IIA piping commonly used under pave- soils are unstable and should not be used as backfill or
ments. bedding. Decaying organic waste and frozen materials
fall in the SC5 category. Lists of recommended backfill
Pipe with pipe stiffness values less than 72 psi, are consid- materials are shown in Table 4.0.
ered flexible and are more susceptible to the effects of poor
compaction or soil conditions. Because of this, larger diam-
eter piping requires detailed attention during the design and
installation of buried pipelines.
17
TABLE 4.0 Recommended Bedding and Backfill Materials
1 AWWA M45 soil stiffness categories
Stiffness Degree of Compaction3
Category1 Pipe Zone Backfill Material 2,5 % 2 Maximum particle size of ¾ inch for
4 all types.
SC1 Crushed rock with <15% sand, maximum 25% As Dumped
passing the 3/8” sieve and maximum 5% fines (No compaction required) 3 Compaction to achieve a soil
modulus of 1,000 psi.
SC2 Coarse-grained soils with < 12% fines 75-85
SC3 Coarse-grained soils with >12% fines 85-95 4 Pea gravel is a suitable alternative.
SC3 Fine-grained soils with >12% fines 85-95 5 A permeable fabric trench liner may
be required where significant ground
SC4 Fine-grain soils with medium to no plasticity >95 water flow is anticipated.
with <30% coarse-grained particles
B. Soil Modulus
TABLE 4.1 Trench Widths
The soil modulus is a common variable that is very impor-
tant to fiberglass piping burial analysis regardless of the Pipe Size Minimum Width Maximum Width*
soil type. Extensive research and engineering analysis (In.) (In.) (In.)
has shown that a soil modulus of 1,000 psi provides very 2 18 26
good support to fiberglass pipe. Table 4.0 shows the 3 18 27
degree of compaction based on the Proctor density to ob-
4 18 28
tain a soil modulus of 1,000 psi. It is worth noting that for
6 20 30
all stiffness categories this soil modulus may be obtained,
8 23 32
although with varying compaction requirements.
10 25 34
Although a modulus of 1,000 psi is preferred, values as 12 28 36
low as 750 psi will provide sufficient support to fiberglass 14 31 38
pipe if it is properly engineered and installed. 16 33 40
18 36 42
Trench Excavation and Preparation 20 39 44
24 44 48
A. Trench Size 30 52 56
36 60 64
The purpose of the trench is to provide working space
42 66 70
to easily install the pipeline. The trench depth must ac-
48 72 80
count for the bedding thickness, pipe height and backfill
cover. Trench widths must accommodate workers and 54 78 86
their tools, as well as allow for side bedding and backfill. 60 84 96
The trench widths listed in Table 4.1 are satisfactory for 72 96 108
most installations. 84 108 120
* Trench widths may be wider depending on soil conditions.
B. Trench Construction
Trench for Soft and Medium Consistency Soils
1. Solid rock conditions
If solid rock is encountered during trench construction, See Compacted

Table 4.1 Native Backfill
the depth and width of the trench must be sufficient to
allow a minimum of 6-inches of bedding between the
rock and pipe surface.
Permanent
Shoring
2. Granular or loose soils Material
Select
These types of soils are characterized by relatively Bedding & Backfill
Material
high displacement under load, and soft to medium soft
consistencies. The walls of trenches in this type of soil Figure 4.0
usually have to be sheeted or shored, or the trench
made wide enough to place a substantial amount
of bedding material in order to prevent excessive
deformation in the pipe sides (see figures 4.0 & 4.1).
In some cases, additional depth or supplementary
trench foundation material may be required.
18
Trench for Granular Type Soils C. Maximum Burial Depth
Trench shape where angle of repose Surface loads do not usually affect the maximum burial
of soil will not allow vertical walls depths. The maximum burial depth ultimately depends
Compacted Native Fill on the soil backfill modulus. When burying pipe in stable
soil with a backfill modulus of 1,000 psi, the maximum
allowable depth of cover is normally 15-20 feet. When
burying pipe in soil with a backfill modulus of 700 psi,
the maximum allowable cover is seven feet. Although
Select the above maximum burial depths are typical, NOV Fiber
Bedding & Glass Systems will design custom products suitable for
Backfill Material your application. Reference NOV Fiber Glass System’s
Figure 4.1 product bulletins for specific product recommendations.
D. Roadway Crossing
3. Unstable soils
Pipe passing under unpaved roadways should be protect-
Unstable soils require special precautions to develop ed from vehicular loads and roadbed settlement. Burial
a stable environment for fiberglass pipe. See Figure depths under stable roadbeds should be determined per
4.2 for a recommended trenching procedure. SC1 AWWA M45 for vehicular traffic. If the roadbed is un-
bedding and backfill material should be used with a stable or burial-depths are shallow then steel or concrete
permeable, fabric liner to prevent migration of fill into sleeves are required see Figure 4.3.
the native soil. Due to the unpredictable nature of un-
stable soils a soils engineer should be consulted for
project specific design recommendations. Typical Roadway Crossing
Figure 4.3
Wide Trench for Very Soft or Unstable Soils
Compacted
Natural
Backfill
Trench
6" Min. Line with
Permeable, Protective Pad Between Steel or
Select Pipe and Conduit
Fabric Liner Concrete Sleeve
Bedding
Material 6" Min. Material
(SC1 only, Supplementary
See Table Trench Foundation
4.0 (if required)
Figure 4.2
19
BEDDING AND BACKFILL If excavated native material meets the requirements list-
ed in Table 4.0, it may be used for bedding and backfill.
A. Trench bottom Soils containing large amounts of organic material or fro-
zen materials should not be used. If there is any ques-
The trench bottom is the foundation of the pipe support tion as to the suitability of the native soil, a soil engineer
system. Select bedding material is required for flexible should be consulted.
fiberglass pipelines. The bedding should be shaped to
conform to the bottom of pipe. Proper placement and C. Backfill cover
compaction of the bedding is required to ensure continu-
ous pipe support. See Figures 4.4, 4.5 & 4.6 for exam- The cover layers above the backfill should be applied in
ples of standard bedding practices. lifts of 6 inches. Native soil may be used, provided it is
not unstable type SC5 soil. This includes soils loaded
with organic material or frozen earth and ice. Each lift
should be compacted to a Proctor Density to achieve a
Proper Bedding Improper Bedding 1,000-psi modulus per Table 4.0. Lifts applied 18 inches
or more above the top of the pipe may be applied in 12-
inch layers provided there are not chunks of soil larger
than 12 inches. Again, each layer is to be compacted to
the required density. Lift heights should never exceed
the capacity of the compaction equipment.
Heavy machinery should not be allowed to cross over

trenches unless completely covered and compacted.
D. High water table
Figure 4.4 Figure 4.5 Areas with permanent high water tables are usually co-
incident with very poor soil conditions. In most of these
areas, it will be necessary to use crushed rock or pea
Bedding and Backfill for Firm or gravel as the bedding and backfill material. In addition,
Hard Native Soil permeable fabric trench liner should be used to prevent
Compacted Native Fill
migration of the fill material into the native soil. In ex-
treme cases such as soft clay and other plastic soils, it
6” minimum
will be necessary to use “Class A" bedding. (See Figure
Backfill
4.7). Also, if the depth of the pipe and the depth of cover
“A”
120o “A”
Bedding
is less than one diameter, tie downs or concrete encase-
6” minimum ment is recommended in sufficient quantity to prevent
flotation.
Areas “A” must suport pipe haunches Areas prone to flooding or poor draining soil should be
treated similar to high water table areas.
Figure 4.6
Class “A" Bedding

B. Backfill materials
Backfill material at the sides of the pipe is to be added in

lifts, not to exceed 6-inches at a time, mechanically com-
pacted to the required density and continued to 6-inches
above the top of the pipe. The degree of compaction
is dependent upon the type of fill material used. Water
flooding for compaction is not recommended, nor is com-
pacting the fill material while it is highly saturated with
water.
Proper compaction of the backfill material is required Figure 4.7

for pipeline stability and longevity. Sand, pea gravel or
crushed rocks are the recommended SC1 backfill materi-
als requiring minimal compaction if per Table 4.0.
20
SECTION 5. Other Considerations
A. Abrasive Fluids epoxy grout material such as if manufactured by ITW

Devcon Corporation, Danvers, MA. Fiberglass piping
NOV Fiber Glass Systems piping systems are used to systems should be designed with sufficient flexibility
convey abrasive fluids that may also be corrosive. Since near wall penetrations to minimize reactions to slight wall
fiberglass pipe does not depend upon a protective oxide movements. To prevent leakage around the grout, it is
film for corrosion resistance, it is not subject to the combi- common to embed a steel sleeve with a water-stop dur-
nation of corrosion and abrasion that occurs with metals. ing the wall construction (Figure 5.0).
The effects of abrasive fluids on any piping system are The use of flexible seals between the pipe and wall pen-
difficult to predict without test spools or case history in- etration is a standard practice used to protect fiberglass
formation. Particle size, density, hardness, shape, fluid pipe from abrasion and minimize effects of wall move-
velocity, percent solids, and system configuration are ments. A segmented rubber seal such as Link-Seal®
some of the variables that affect abrasion rates. Standard manufactured by Thunderline/Link-Seal, 19500 Victor
fiberglass piping with a resin-rich liner can generally han- Parkway, Suite 275, Livonia, MI 48152 is commonly used
dle particle sizes less than 100 mesh (150 micron) at with fiberglass pipe.
flow rates up to 8 ft./sec. The abrasion resistance can
be improved by adding fillers such as fine silica, silicon If the pipe is not sealed into the wall, it must be protected
carbide, or ceramic to the abrasion barrier (such as with from surface abrasion. A heavy gage sheet metal sleeve
Silver Streak, F-Chem, and Ceram Core products). Wear will provide sufficient protection.
resistance of fiberglass fittings can be improved by using
long-radius fittings. D. Pipe Bending
Since each abrasive service application is different and Pipe is often bent during transportation, handling and
peculiar to its industry, please consult your local repre- during installation to match trenching contours, etc. As
sentative for a recommendation. long as the minimum bending radius is not exceeded,
these practices will not harm the pipe. Minimum bending
B. Low Temperature Applications radius values are unique to product type and diameter.
Therefore, NOV Fiber Glass System piping bulletins must
Fiberglass pipe is manufactured with thermosetting resin be referred to for accurate data.
systems that do not become brittle at low temperatures,
as do thermoplastic materials. NOV Fiber Glass Systems Bending of pipe with in-line saddles, tees, or laterals
pipe and fittings can be used for low temperature applica- should be avoided. Bending moments in the pipe will
tions such as liquid gases (refer to Chemical Resistance create undesirable stresses on the bonded joints and
Guide for compatibility with liquid gases). Tensile tests fittings.
performed at -75°F(-59.4°C) actually show an increase in ® Link-Seal is registered trademark of Thunderline/Link-Seal
strength and modulus. Typical low temperature applica-
tions are the conveyance of fuel, oil, and other petroleum
production applications in Alaska.
C. Pipe Passing through Walls or Concrete

Structures
Pipe Passing through
The design of wall Concrete Wall
penetrations must
consider the pos-
sible effects of wall
settlement and the
resulting reac-
tions on the pipe
body. Wall pen-
etrations below
grade must also
be sealed to pre-
vent water seep-
age. Typically
fiberglass pipe is
sealed into the Figure 5.0
wall opening with
21
E. Static Electricity corresponding to a steam saturation temperature of ap-
proximately 250°F. Contact a factory representative for
The generation of static electricity is not a problem in specific product design information.
most industrial applications. The effects of static electric-
ity usually become a design problem only if a dry, electri- • The piping system design must consider the effects of
cally non-conductive gas or liquid is piped at high velocity the steam cleaning temperatures. In most cases the
through an ungrounded system. support spans will be reduced 15-35%.
The generation of static electricity under fluid flow condi- • Contact the factory before steam cleaning vinyl ester or
tions is primarily related to the flow rate, ionic content of polyester pipe.
the fluid, material turbulence, and surface area at the in-
terface of the fluid and the pipe. The rate of electrostatic G. Thrust Blocks
generation in a pipe increases with increasing length of
pipe to a maximum limiting value. This maximum limit- Thrust blocks are not required for NOV Fiber Glass
ing value is related to fluid velocity and is greater for high System's adhesive bonded piping systems. Large di-
velocities. Highly refined hydrocarbons, such as jet fuels, ameter F-Chem O-ring pipe is not restrained and may
accumulate charges more rapidly than more conductive require the use of thrust blocks. Consult the factory for
hydrocarbons, such as gasoline. However, the rate of specific recommendations.
charge buildup in buried piping systems handling jet fuels
at a maximum flow velocity of 5 ft/sec is such that special H. Vacuum Service
grounding is not necessary.
Vacuum service may be a system design condition, or
Static charges are generated at approximately the same it may occur as the result of an inadvertent condition.
rate in fiberglass piping and metallic pipe. The differ- Sudden pump shut off, valve closures, slug flow and sys-
ence in the two systems is that the charge can be more tem drain down are examples of flow conditions that re-
easily drained from a metal line than from a fiberglass sult in vacuum. They should always be considered dur-
line. Under the operating conditions encountered in most ing the design phase. Regardless of the source, vacuum
industrial applications, any static charge generated is conditions result when the external atmospheric pressure
readily drained away from the pipe at hangers or by other exceeds the internal pressure. The pipe wall must be
contact with the ground, and any small charge in the fluid capable of resisting this external pressure without buck-
is drained away at metallic valves and/or instrumentation ling. Consult our product bulletins for specific external
lines. pressure (vacuum) ratings. Large diameter pipe through
72-inches manufactured specifically for vacuum condi-
NOV Fiber Glass Systems manufactures an electrically tions are available upon request.
conductive piping system that should be employed when
static electricity is a critical design parameter. I. Valves
Occasionally in piping a dry gas at high velocity, When using valves with fiberglass piping products, con-
a charge may build up on an ungrounded valve. sideration must be given to the corrosion resistance of
If this charge is not drained off by humid air, it the valve with respect to the fluid being conveyed and the
can shock personnel who come in contact with the valve. external environment. Heavy valves should be indepen-
This situation can be easily remedied by grounding the valve. dently supported to reduce bending stresses on adjacent
pipe. Flanged valves mated to molded fiberglass flanges
Bulk fuel-loading facilities, because of high fluid must have a full flat face to prevent overstressing the
velocities, present a problem to both metallic flanges. To ensure a good seal, use a 1/8-inch thick full-
and fiberglass pipe. Filters and other high surface, 60-70 durometer gasket between the valve sealing
face area devices are prolific generators of static electricity at surface and the fiberglass flange for up to 14-inch diam-
these facilities. Special grounding procedures may be nec- eter pipe. Use ¼-inch thick gaskets on larger sizes. If
essary under these conditions. the valves do not have full flat faces consult installation
manuals for additional recommendations.
F. Steam Cleaning
Short duration steam cleaning of epoxy fiberglass pipe is J. Vibration
acceptable provided the following recommendations are
adhered to: Low amplitude vibrations such as those produced by
well-anchored centrifugal pumps will have little effect on
• The piping system must be open-ended to prevent pres- fiberglass piping. Such vibrations will be dampened and
sure buildup. absorbed by the relatively low modulus pipe. However,
care must be taken to protect the exterior of the pipe
• The maximum steam pressure does not exceed 15 psig from surfaces that might abrade and wear through the
22
pipe wall over a long period of time. This can be accom- pipe with a good quality acrylic or solvent-based paint is
plished by using support "wear" saddles at the supports useful in blocking UV radiation.
or padding the supports with 1/8-inch rubber gasket ma-
terial. See Section 2 for recommended support designs. M. Fungal, Bacterial, and Rodent Resistance
High amplitude vibration from pumps or other equipment Some plastics (thermoplastics) are subject to fungal, bac-
must be isolated from the piping system by flexible con- terial, and/or rodent attack, but fiberglass pipe offers no
nectors. nourishment or attraction to these annoyances. Under
stagnant conditions, some marine growths will attach to
K. Fluid Hammer fiberglass surfaces, but they do not attack or bore into
the pipe and are usually easily removed. Note regard-
A moving column of fluid has momentum proportional to ing zebra mussels: It was recently reported that a utility
its mass and velocity. When flow is abruptly stopped, compared zebra mussel growth in similar metal and fiber-
the fluid momentum is converted into an impulse or high- glass intake lines at the same location. Only two liters
pressure surge. The higher the liquid velocity and longer of zebra mussels were removed from the fiberglass line,
the pipe line, the larger the impulse. while two dumpster loads of mussels were removed from
a metal line.
These impulse loads can be of sufficient magnitude to
damage pipe, fittings and valves. N. FLANGE CONNECTIONS
Our flanges are designed to meet ANSI B16.5 Class 150

Accurate determination of impulse loads is very
complex and typically requires computer model- bolt hole standards. Alternate bolt hole standards are
ing of the piping system. However, the Talbot available. Flanges are designed for 1/8 inch thick gaskets
equation, given in Appendix A, may be used to calculate made from materials with a 60-70 durometer Shore A
theoretical impulses assuming an instantaneous change hardness. The use of flat washers under nuts and bolt
in velocity. Although, it is physically impossible to close heads is required. Refer to the appropriate product spe-
a valve instantaneously, Talbot’s equation is often em- cific fittings bulletin for recommended bolt torque values.
ployed to calculate worst case conditions.
Raised Face Flange Connections
In the real world quick reacting valves, reverse flow into
check valves and sudden variations in pump flow rates Special mating requirements exist when connecting flat-
will cause water hammer surges. Engineers typically face compression molded fiberglass flanges to raised-
incorporate slow operating valves, surge tanks and soft- face metallic flanges or valves having partial liner facings.
starting pumps into piping systems to minimize fluid ham- The addition of a metallic spacer ring placed between the
mer. Piping systems that experience surge conditions raised face and the outer edge of the flange to form a
should be restrained to prevent excessive movement. full flat-face on the mating flange is recommended. The
purpose of the spacer ring is to fill the gap outside the
If the system operating pressure plus the peak surge raised-face to prevent bolt loads from bending and break-
pressure exceeds the system pressure rating, then a ing the fiberglass flange. An alternative to the spacer
higher pressure class piping system should be employed. ring is the use of metallic back-up rings behind molded
fiberglass flanges. Filament wound flanges may be con-
L. Ultraviolet (U.V.) Radiation and Weathering nected directly to raised-face flanges without the use of
spacer rings. Refer to installation manual for backing ring
Fiberglass pipe undergoes changes in appearance when sizes.
exposed to sunlight. This is a surface phenomenon
caused by U.V. degradation of the resin. The degrada- Lug and Wafer Valves
tion depends upon the accumulated exposure and the
intensity of the sunlight. Long-term surface degradation Lined lug and wafer valves that use integral seals, require
may expose the outer layer of glass fibers; this condition a ¼-inch steel spacer plate with an inner diameter equal
is called “fiber-blooming". These exposed glass fibers to Schedule 40 steel or as required by the valve manu-
will block and reflect a significant portion of ultraviolet facturer. The spacer plate outer diameter should match
radiation resulting in a slower rate of degradation. This the fiberglass flange outer diameter.
minimizes future damage to the remaining pipe wall.
Because NOV Fiber Glass Systems pipe bodies are de- Unlined lug and wafer valves without integral seals may
signed with significant safety factors, minor fiber bloom- be directly connected to fiberglass filament flanges with-
ing does not prevent the pipe from safely performing at its out back up rings or to molded flanges with metal back-up
published pressure rating. If service conditions are such rings. Refer to installation manual for backing ring sizes.
that exposed fibers will be abraded with time, it is highly
recommended that surface be protected. Painting the
23
SECTION 6. Specifications and Approvals
A. Compliance with National Specifications B. Approvals, Listings, and Compliance with
Regulations
American Petroleum Institute
API Specification 15LR American Water Works Association
Red Thread II Pipe & Fittings, 2"-24 Cyclic Design Red Thread II pipe, Green Thread pipe, and F-Chem
pipe can be made in compliance with AWWA M45 for
use as pressure pipes for water distribution (includ-
American Society for Testing & Materials (ASTM) ing services) and transmission systems for both above
and below ground installations. When ordering, specify
ASTM D2310 (See Table 6.0 & 6.2) AWWA M45.
“Standard Classification for Machine Made ‘Fiberglass’
(Glass-Fiber-Reinforced Thermosetting-Resin) Pipe" ASME/ANSI B31.3
Classifications of Pipe at 73.4°F are: “Process Piping"
Red Thread II and Green Thread pipe that are manufac-
TABLE 6.0 ASTM D2310 Classification tured in compliance with ASTM D2996, and Centricast
pipe manufactured in compliance with D2997, can be
installed in compliance with ASME/ANSI B31.3.
ASTM D2310
Pipe Size
Classification Factory Mutual
2”-3” RTRP-11AF Pipe and fittings, sizes 4"-16", are available with Factory
Red Thread II
4”-24” RTRP-11AH Mutual approval for underground fire protection piping
Green Thread 1”-16” RTRP-11FY systems; pressure ratings to 200 psig. When ordering,
specify Factory Mutual Products.
Z-Core 1”-8” RTRP-21CO
Silver Streak 2”-48” RTRP-11FY Food and Drug Administration
Ceram Core 6”-16” RTRP-11CF The resins and curing agents used in the manufacture
of Red Thread II Pipe and Fittings and Green Thread
F-Chem 1”-72” RTRT-12EU Pipe and Fittings are defined as acceptable with the U.S.
Centricast Food, Drug, and Cosmetic Act as listed under 21 CFR
RB-1520 11/2”-14” RTRP-21CW Part 177 Subpart C Section 177.2280 and 21 CFR Part
RB-2530 1”-14” RTRP-21CW 175 Subpart C Section 175.300.
CL-1520 11/2”-14” RTRP-22BT
CL-2030 1”-14” RTRP-22BS Military Specifications
MIL-P-29206 or MIL-P-29206A—Red Thread II JP and
ASTM D2996 Green Thread JP pipe and fittings, sizes 2"-12", are cer-
“Standard Specification for Filament-Wound tified to be in compliance with MIL-P-29206 or MIL-P-
‘Fiberglass’ (Glass-Fiber-Reinforced Thermosetting- 29206A, Military Specification: “Pipe and Pipe Fittings,
Resin) Pipe" Glass Fiber Reinforced Plastic for Liquid Petroleum
Designation Codes are available in product bulletins. Lines."
ASTM D2997
“Standard Specification for Centrifugally Cast `
‘Fiberglass’ (Glass-Fiber-Reinforced Thermosetting-
Resin) Pipe"
Designation Codes are available in product bulletins.
ASTM D4024 (See Table 6.1)

“Standard Specification for Machine Made ‘Fiberglass’
(Glass-Fiber-Reinforced Thermosetting-Resin)
Flanges"
Designation Codes at 73.4°F, by flange size, are avail-
able in product bulletins.
ASTM D5685
“Standard Specification for "Fiberglass" (Glass-Fiber-
Reinforced Thermosetting-Resin) Pressure Pipe Fittings
Designation Codes are available in technical application
bulletins.
24
NSF International Underwriters Laboratories Inc. (UL) and Underwriters’
(National Sanitation Foundation) Laboratories of Canada (ULC)
Red Thread II pipe and compatible primary fittings, along
ANSI/NSF Standard No. 61 (Drinking Water System with secondary containment pipe and fittings, and adhe-
Components—Health Effects) Listing: Note: Standard sives are listed for use in conveying petroleum products,
No. 61 was developed by a consortium and with support alcohols, and alcohol-gasoline mixtures including etha-
from the U.S. Environmental Protection Agency under nol, methanol and MTBE underground (UL). The primary
cooperative agreement No. CR-812144: pipe sizes are 2", 3" and 4"; the secondary containment
pipe and fittings sizes are 3", 4", and 6".
2"-24" Red Thread II Pipe and Fittings
1"-36" Green Thread Pipe and Fittings These products are listed for use in conveying petroleum
products, gasoline mixtures and up to 100% ethanol un-
3033 and 8000 Series (Epoxy Adhesive)
F-Chem Pipe (1)
derground (ULC).
F-Chem Fittings (1)
(1) Piping greater than 14" diameter using NSF Listed

resin system.
TABLE 6.1 Table for Use in Classifying Fiberglass Flanges to ASTM D4024

Pressure
Rating Property
Type Grade Class Desig- Desig-
nation* nation
Filament Wound (FW)................................................................. 1

Compression Molded.................................................................. 2
Resin-Transfer Molded................................................................ 3
Centrifugally Cast........................................................................ 4
Epoxy Resin.................................................................................................... 1
Polyester Resin............................................................................................... 2
Furan Resin..................................................................................................... 3
Integrally-Molded (mfg. on pipe/fitting)...............................................................................1
Taper to Taper Adhesive Joint...........................................................................................2
Straight to Taper Adhesive Joint........................................................................................3
Straight Adhesive Joint.......................................................................................................4
*Gauge Pressure (psig) 50.............................................................................. A
(Flanges must withstand a pressure 100.............................................................................. B
of 4 times the rating without damage 150.............................................................................. C
to the flange) 200.............................................................................. D
250.............................................................................. E
300.............................................................................. F
400..............................................................................G
500.............................................................................. H
PROPERTY 0 1 2 3 4 5 6 7 8
Burst Pressure (psig) (unspecified) 200 400 600 800 1000 1200 1600 2000
Sealing Test Pressure (psig) 75 150 225 300 375 450 600 750
Bolt Torque Limit (ft.•lbs.) 20 30 50 75 100 125 150 200
25
TABLE 6.2 Classifying Fiberglass Pipe ASTM D2310 ASTM D2996 ASTM D2997
Hoop Short Longit. Tensile Stiffness Short Longit. Tensile Pipe
Stress Test-End Term Tensile Modulus Factor @ Term Tensile Modulus Stiffness
Type Grade Class HDB Closures Burst Strength x 106 5% Defl Burst Strength x 106 5% Defl
D2992 D2992 D1599 D2105 D2105 D2412 D1599 D2105 D2105 D2412
Filament Wound (FW)................................................................. 1

Centrifugally Cast (CC)............................................................... 2
Glass Fiber Reinforced Epoxy Resin.............................................................. 1

Glass Fiber Reinforced Polyester Resin......................................................... 2
Glass Fiber Reinforced Phenolic Resin........................................................... 3
Glass Fiber Reinforced Furan Resin............................................................... 7
No Liner..............................................................................................................................A
Polyester Resin Liner (Non-Reinforced).............................................................................B
Epoxy Resin Liner (Non-Reinforced)..................................................................................C
Phenolic Resin Liner (Non-Reinforced)..............................................................................D
Polyester Resin Liner (Reinforced)....................................................................................E
Epoxy Resin Liner (Reinforced).........................................................................................F
Phenolic Resin Liner (Reinforced)..................................................................................... G
Thermoplastic Resin Liner (Specify)..................................................................................H
Furan Resin Liner (Reinforced).......................................................................................... I
Cyclic Values 2500.............................................................................. A

(Determined by D2992 Procedure A) 3150.............................................................................. B
4000.............................................................................. C
5000.............................................................................. D
6300.............................................................................. E
8000.............................................................................. F
10000..............................................................................G
12500.............................................................................. H
Static Values 5000..............................................................................Q
(Determined by D2992 Procedure B) 6300.............................................................................. R
8000.............................................................................. S
10000.............................................................................. T
12500.............................................................................. U
16000..............................................................................W
20000.............................................................................. X
25000.............................................................................. Y
31500.............................................................................. Z
Free End.................................................................................................................................................................. 1
Restrained End........................................................................................................................................................ 2
Number in Last Four Positions............................. 0.................................................................................................. (Unspecified)
.............................................................................1.................................................................................................. 10000 8000 1 40 4000 2000 0.6 9
.............................................................................2.................................................................................................. 30000 15000 2 200 12000 8000 1.3 18
.............................................................................3.................................................................................................. 40000 25000 3 1000 22000 16000 1.5 36
.............................................................................4.................................................................................................. 50000 35000 4 1500 30000 22000 1.9 72
.............................................................................5.................................................................................................. 60000 45000 5 2000 40000 30000 2.5 144
.............................................................................6.................................................................................................. 70000 55000 6 2500 50000 40000 3.0 288
Examples:
2"-8" Green Thread Pipe RTRP 11FY1-3112 FW Epoxy Epoxy-Re 25000 Free End 40000 10300 1.8 200
10"-12" CL-2030 RTRP-22BS-4444 CC Polyester Poly-Re 8000 - 30000 22000 2.1 73
26
APPENDIX A
Geometric Properties: A = Area; A1 = Surface area of solids; V = Volume; C = Circumference
B
H D
A
R
B Ellipse
Rectangle Circle A = πAB
A = πR2 C = 2π
2 2
A = HB A+B
C = πD 2
R=D/2
L
α
(deg) R
R
H
Sector of Circle
L
A= πR 2
α Sphere
Parallelogram 360
A = 4πR2
A = HL α
L = π R 180 4 πR3
V= 3
α = 57.296 LR
R = 57.296 L
α
L1
H
H
S
H
B L2
Triangle R Trapezoid
BH L + L2
A= Cone A=H 1
2
A = πR(S + R) 2
V=
π RH
2
A
B R
W H
H
L
H
B
Elliptical Tanks A
Rectanglular Solid Cylinder
A1 = 2 (WL + LH + HW)
A1 = 2π AB +H
A2 + B2 A1 = 2πR(H .+ R)
V = WLH 2
V = πHR2
V = πABH
For Above Containers:
V
Capacity in gallons = when V is in cubic inches Capacity in gallons = 7.48 x V when V is in cubic feet
231
27
Support Spans
“Three Moment Equation" for a uniformly loaded continuous beam.
a b c
Where:
Ma = Internal moment at support A, in-lb(N-m)

Mb = Internal moment at support B, in-lb(N-m)
Mc = Internal moment at support C, in-lb(N-m)
Ln = Span "n" length, in(m)
In = Span "n" area moment of inertia, in4(m4)
Wn = Span "n" uniformly distributed load, lb/in(N/m)
En = Span "n" modulus of elasticity, lb/in2(N/m2)
n = 1,2
“Fixed-Fixed Beam Equation" for a uniformly loaded beam.
Maximum Deflection, in(m) Maximum Moment, in-lb (n-m)
Where:
W = Uniformly distributed load, lb/in(N/m)

L = Span length in(m)
I = Area moment of inertia, in4(m4)
E = Modulus of elasticity, lb/in2(N/m2)
Water Hammer
Talbot Equation for calculating the surge pressure due to an instantaneous change in flow velocity.
Where:
P = Pressure surge, lb/in2 (N/m2)
r = Mass density, lb/in3 (kg/m3)
En = Volume modulus compressibility of fluid, lb/in2 (N/m2)
E = Hoop modulus of elasticity of pipe wall, lb/in2 (N/m2)
t = Pipe wall thickness, in (m)
D = Pipe inner diameter, in (m)
dV = Change in velocity, ft/sec (m/sec)
28
Geome t r ic R e l a t ion sh i ps f or M in im u m B e n d in g R a d ius
M in im um B en d in g Ra di us Offs e t f or m ula
29
APPENDIX B
Table A.1 Water Pressure to Feet of Head Table A.3 Dry Saturated Steam Pressure
Pressure Head Pressure Head ABS Press., Temp ABS Press., Temp
Lb/In2 Feet Lb/In2 Feet Lb/In2 °F Lb/In2 °F
1 2.31 100 230.90 0.491 79.03 30 250.33
2 4.62 110 253.98 0.736 91.72 35 259.28
0.982 101.14 40 267.25
3 6.93 120 277.07
1.227 108.71 45 274.44
4 9.24 130 300.16 1.473 115.06 50 281.01
5 11.54 140 323.25 1.964 125.43 55 287.07
6 13.85 150 346.34 2.455 133.76 60 292.71
7 16.16 160 369.43 5.000 162.24 65 297.97
10.000 193.21 70 302.92
8 18.47 170 392.52
14.696 212.00 75 307.60
9 20.78 180 415.61 15.000 213.03 80 312.03
10 23.09 200 461.78 16.000 216.32 85 316.25
15 34.63 250 577.24 18.000 222.41 90 320.27
20 46.18 300 692.69 20.000 227.96 100 327.81
25.000 240.07 110 334.77
25 57.72 350 808.13
30 69.27 400 922.58
40 92.36 500 1154.48
50 115.45 600 1385.39 Table A.4 Specific Gravity of Gases
60 138.54 700 1616.30 (At 60°F and 29.92 Hg)
70 161.63 800 1847.20
Dry Air (1 ft3 at 60°F. and 29.92" Hg. weighs
80 184.72 900 2078.10
0.07638 Lb)...................................................................... 1.000
90 207.81 1000 2309.00 Acetylene ............................ C2H2 ...................................... 0.91
Ethane................................. C2H6 .......................................1.05
Note: One pound of pressure per square inch of water equals 2.309 feet of Methane............................... CH4 .................................... 0.554
water at 62°F. Therefore, to find the feet head of water for any pressure not Ammonia.............................. NH3 .................................... 0.596
given in the table above, multiply the pressure pounds per square inch by Carbon-dioxide .................... CO2 .......................................1.53
2.309.
Carbon-monoxide .................CO ......................................0.967
Table A.2 Feet of Head of Water to psi Butane ...............................C4H10 .................................... 2.067
Head Pressure Head Pressure Butane................................. C4H8 ......................................1.93
Chlorine ................................ Cl2 ......................................2.486
Feet Lb/In2 Feet Lb/In2
Helium .................................. He ..................................... 0.138
1 0.43 100 43.31 Hydrogen .............................. H2 ................................... 0.0696
2 0.87 110 47.64 Nitrogen................................. N2 ................................... 0.9718
Oxygen ................................. O2 ....................................1.1053
3 1.30 120 51.97
4 1.73 130 56.30
5 2.17 140 60.63
6 2.60 150 64.96 Table A.5 Specific Gravity of Liquids
7 3.03 160 69.29 Temp
8 3.46 170 73.63 Liquid °F Specific Gravity
9 3.90 180 77.96 ft3
Water (1 weighs 62.41 lb.) 50 1.00
10 4.33 200 86.62 Brine (Sodium Chloride 25%) 32 1.20
15 6.50 250 108.27 Pennsylvania Crude Oil 80 0.85
Fuel Oil No. 1 and 2 85 0.95
20 8.66 300 129.93
Gasoline 80 0.74
25 10.83 350 151.58 Kerosene 85 0.82
30 12.99 400 173.24 Lubricating Oil SAE 10-20-30 115 0.94
40 17.32 500 216.55
50 21.65 600 259.85
60 25.99 700 303.16 Table A.6 Weight of Water
70 30.32 800 346.47
1 cu. ft. at 50°F . . . . . . . . . . . . . . . . . weighs 62.41 lb.
80 34.65 900 389.78
1 gal. at 50°F . . . . . . . . . . . . . . . . . . . weighs 8.34 lb.
90 38.98 1000 433.00
1 cu. ft. of ice . . . . . . . . . . . . . . . . . . weighs 57.2 lb.
1 cu. ft. at 39.2°F . . . . . . . . . . . . . . . weighs 62.43 lb.
Note: One foot of water at 62°F equals 0.433 pound pressure per Water is at its greatest density at 39.2°F
square inch. To find the pressure per square inch for any feet head not given
in the table above, multiply the feet head by 0.433.
30
Table A.7 Conversion Factors
Pressure
1 in. of mercury = 345.34 kg/m2 Power
= 0.0345 kg/cm2 1 Btu per hr. = 0.293 watt
= 0.0334 bar = 12.96 ft lb/min
= 0.491 lb/in2 = 0.00039 hp
1 lb. per sq. in. = 2.036 in head of mercury 1 ton refrigeration
= 2.309 ft head of water (U.S.) = 288,000 Btu/24 hr
= 0.0703 kg/cm2 = 12,000 Btu/hr
= 0.0690 bar = 200 Btu/min
= 6894.76 pascals = 83.33 lb ice melted per hr from
1 pascal = 1.0 newton/m2 and at 32°F
= 9.8692 x 10-6 atmospheres = 2000 lb. ice melted per 24 hr.
= 1.4504 x 10-4 lb/in2 from and at 32°F
= 4.0148 x 10-3 in. head of water 1 hp = 550 ft lb/s
= 7.5001 x 10-4 cm. head of mercury = 746 watt
= 1.0200 x 10-5 kg/m2 = 2545 Btu/hr
= 1.0 x 10-5 bar 1 boiler hp = 33,480 Btu/hr
1 atmosphere = 101,325 pascals = 9.8 kw
= 1,013 milibars 1 kw. = 3413 Btu/hr
= 14.696 lbs/in2

Mass
Temperature 1 lb. (avoir.) = 16 oz. (avoir.)
° C. = (°F-32) x 5/9 = 7000 grain
1 ton (short) = 2000 lb
Weight of Liquid 1 ton (long) = 2240 lb
1 gal. (U.S.) = 8.34 lb. x Sg

1 cu. ft. = 62.4 lb. x Sg
1 lb. = 0.12 U.S. gal/Sg.
= 0.016 ft3/ Sg Volume
1 gal. (U.S.) = 128 f. oz. (U.S.)
= 231 in3
= 0.833 gal (British)
Flow 1 cu. ft. = 7.48 gal (U.S.)
1 gpm = 0.134 ft3/min
= 500 lb/hr. x Sg
500 lb/hr. = 1 gpm/Sg
1 ft3/min = 448.8 gal/hr
Work
1 Btu (mean) = 778 ft lb
= 0.293 watt hr
= 1/180 of heat required to change
temp of 1 lb water from 32°F to
212°F
1 hp-hr = 2545 Btu
= 0.746 kwhr
1 kwhr = 3413 Btu
= 1.34 hp hr

31
NOTE S
32
www.fgspipe.com
2700 West 65th Street 25 S. Main Street

Little Rock, Arkansas 72209 Sand Springs, Oklahoma 74063
Phone: 1 (501) 568-4010 1 (918) 245-6651 © 2013 National Oilwell Varco. All rights reserved.
ENG 1000 March 2011
Chemical
Resistance
Guide
Introduction Unlisted Applications and Combinations of Chemicals
This guide is intended for use only as a reference in evaluating NOV Fiber NOV Fiber Glass Systems piping is being used in many applications
Glass Systems piping systems. It should be used for a general indication of containing other chemicals, solvents, and combinations of chemicals
chemical resistance. NOV Fiber Glass Systems data indicates that the pipe not listed in this literature. These applications should be reviewed
and fittings listed are suitable for the services as recommended. However, with the factory for evaluations of the chemicals, their concentrations,
due to varying conditions encountered in usage from plant to plant, the temperatures, frequency of use, and other factors that may determine
data should be considered as a recommendation and not as a guarantee. our suitability to provide economic service life. Extra care should be taken
NOV Fiber Glass Systems offers a limited warranty of its products, which is when there are combinations of chemicals as some combinations may
in the Terms and Conditions of Sale. This data does not take into account be more aggressive than their constituent parts. Trace amounts of some
chemical mixtures, thermal-mechanical or associated loading or stress chemicals can affect the piping service life.
combinations. Accordingly, the end-user of the fiberglass products
assumes the responsibility and risk for proper evaluation, selection,
Process Drains and Combined Waste Systems
use, and performance of the products in its particular application.
Due to the inherent chemical resistance of NOV Fiber Glass Systems
Basis of Chemical Resistance Recommendations piping systems, they are widely used in aggessive process drains and
combined waste systems. For these systems and other intermittent
The information contained in this literature is based on corrosion conditions, the products may be used outside of the ratings published in
resistance testing, field experience, published information, and NOV this chemical guide. Please contact Applications Engineering for specific
Fiber Glass Systems engineering judgment. Corrosion resistance testing recommendations.
includes the pipe, fittings and adhesive used in NOV Fiber Glass Systems
piping systems. There are many successful installations that form the
basis of the field experience and engineering judgment recommendations.
NOV Fiber Glass Systems products must be installed and used in
accordance with proven practice and common sense. Corrosion barrier
and total wall thickness may affect service life in aggressive chemical
or abrasive applications.
General Notes Mixing Chemicals in the Piping System

NR = Not Recommended, except for very low concentrations. Careful consideration should be given to the by-products of mixing
Contact NOV Fiber Glass Systems Application Engineering for further chemicals. By-products of chemical reactions may aggressively corrode
evaluation. a piping system.
NT = Not Tested. Contact NOV Fiber Glass Systems Application

Engineering for further evaluation. Abrasive Fluid
Piping is used successfully in many abrasive slurry applications. Products
When no concentration is shown, recommendations apply to any
made especially for abrasive applications are available. Products selection
concentration to 100% or to saturation.
is dependent on particle size, percent solids, particle hardness, flow
rates and continuous or intermittent usage.
Spills or Upset Conditions
Flush the system immediately if spills or upsets exposes the piping to Regulations & Standards
chemicals that have not been recommended.
Local, state, or federal regulations, or industry standards may govern the
use of our products in particular applications and should be reviewed
Solvent Applications by the customer to assure compliance.
Solvents may separate from the fluid stream in piping with static or low
flow rates. The solvents will be concentrated and may damage piping Trademarks
not recommended for 100% concentrations. Flush the piping system
BondstrandTM, Red ThreadTM, Green ThreadTM and CentricastTM piping
immediately after shutdown to prevent solvent damage. Vent lines
systems and Key-LockTM joints are trademark names of NOV Fiber Glass
carrying solvent vapors can also have high concentrations of liquid
Systems.
solvent due to condensation. The condensation can affect the service
life of systems not recommended for full concentrations.
Red Thread HP Green Thread HP
Bondstrand Bondstrand Centricast Centricast Bondstrand

Bondstrand Centricast
Chemical Substance Concentration 7000 2000 RB-1520 CL-1520 5000
3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
2400 Conductive 4000
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
1,1,2,2-Tetrachloroethane NR NR NR NR 120 49 150 66 NT NT NT NT NT NT
1,1,1-Trichloroethane 120 49 120 49 125(2) 52(2) 175 79 120 49 80 27 NR NR
2-Butoxyethoxyethanol NT NT NT NT NT NT NR NR NR NR 80 27 NT NT
2-Chlorophenol NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Acetaldehyde 120 49 80 27 120 49 100 38 75 24 NR NR NR NR
Acetamide NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Acetic acid ≤ 10% 150 66 150 66 200 93 200 93 150(2) 66(2) 175 79 210 99
Acetic acid 10 ≤ 20% 150 66 150 66 200 93 200 93 150 66 175 79 210 99
Acetic acid 20 ≤ 50% NT NT NT NT 150 66 120 49 100 38 175 79 180 82
Acetic acid 50 ≤ 75% NT NT NT NT 75 24 75 24 75 24 150 66 110 43
Acetic acid > 75% NR NR NR NR 75 24 75 24 75 24 100 38 NT NT
Acetic acid, "glacial" NT NT NT NT 75 24 75 24 75 24 NR NR NT NT
Acetic anhydride NR NR NR NR NR NR 100 38 NR NR NR NR NR NR
Acetone ≤ 1% 150 66 150 66 150 66 200 93 150 66 150 66 NR NR
Acetone 1 ≤ 10% 150 66 150 66 150 66 200 93 150 66 150 66 NR NR
Acetone > 10% 100 38 100 38 120 49 200 93 125 52 NR NR NR NR
Acetonitrile NT NT NT NT NT NT 120 49 NR NR NR NR NR NR
Acetophenone NT NT NT NT NT NT NT NT NT NT NT NT NR NR
Acetyl chloride NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Acrylic acid ≤ 25% NT NT NT NT 120 49 120 49 NT NT 100 38 NT NT
Acrylic acid 25 ≤ 95% NT NT NT NT 100 38 100 38 NT NT 75 24 NT NT
Acrylonitrile NT NT NT NT NT NT 100 38 NT NT NT NT NR NR
Air "wet or dry" 210 99 210 99 250 121 300 149 300 149 200 93 200 93
Allyl alcohol NT NT NT NT NT NT 150 66 100 38 75 24 NT NT
Allyl chloride 100 38 100 38 120 49 NT NT NT NT NT NT NR NR
Aluminum acetate ≤ 10% NT NT NT NT NT NT 275 135 250 121 150 66 150 66
Aluminum chloride (4) Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Aluminum chlorohydroxide ≤ 50% NT NT NT NT NT NT 150 66 150 66 NT NT NR NR
Aluminum fluoride Sat'd NR NR NR NR NR NR 200 93 200 93 175 79 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Aluminum hydroxide Sat'd NR NR NR NR 190 88 250 121 250 121 175 79 150 66
Aluminum nitrate 150 66 150 66 205 96 250 121 250 121 175 79 180 82
Aluminum potassium sulfate "alum" Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Aluminum sulfate Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Ammonia gas, "dry, anhydrous" (3)

150 66 150 66 225 107 275 135 150
(2)
66 (2)
100 38 100 38
Ammonia gas, "wet" NT NT NT NT NT NT NT NT 150

(2)
66 (2)
100 38 NT NT
Ammonia, liquid NT NT NT NT NT NT NR NR NR NR NR NR NT NT
Ammonium acetate ≤ 65% NT NT NT NT NT NT 275 135 75 24 75 24 NT NT
Ammonium bicarbonate ≤ 50% 180 82 180 82 220 104 200 93 180 82 150 66 150 66
Ammonium bicarbonate Sat'd 150 66 150 66 180 82 225 107 225 107 125 52 NT NT
Ammonium bisulfate Sat'd NT NT NT NT NT NT 275 135 175 79 150 66 NT NT
Ammonium bisulfate, "black liquor" NT NT NT NT NT NT NT NT NT NT 150 66 NT NT
Ammonium bisulfate, "cook liquor" NT NT NT NT NT NT NT NT NT NT 150 66 NT NT
Ammonium carbonate ≤ 50% 150 66 150 66 180 82 225 107 200 93 150 66 100 38
Ammonium carbonate Sat'd 150 66 150 66 205 96 225 107 200 93 150 66 NT NT
Ammonium chloride ≤ 25% 150 66 150 66 205 96 225 107 200 93 200 93 NT NT
Ammonium chloride Sat'd 150 66 150 66 205 96 225 107 200 93 200 93 200 93
Ammonium citrate Sat'd 200 93 200 93 225 107 275 135 175 79 125 52 NT NT
Ammonium fluoride ≤ 25% NR NR NR NR 75 24 150 66 150 66 125 52 NT NT
Ammonium fluoride Sat'd NR NR NR NR 75 24 100 38 100 38 125 52 NT NT
Ammonium hydroxide ≤ 5% 120 49 120 49 150 66 200 93 150 66 150 66 150 66
Ammonium hydroxide 5 ≤ 10% 120 49 120 49 150 66 200 93 150 66 150 66 150 66
Ammonium hydroxide Sat'd 120 49 120 49 125 52 175 79 NT NT NT NT NT NT
Ammonium lauryl sulfate ≤ 30% NT NT NT NT NT NT NT NT 150 66 120 49 NT NT
Ammonium molybdate NT NT NT NT NT NT NT NT 100 38 150 66 NT NT
Ammonium nitrate ≤ 25% 210 99 200 93 225 107 275 135 250 121 200 93 200 93
Ammonium nitrate Sat'd 210 99 200 93 225 107 210 99 250 121 175 79 200 93

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Ammonium pentaborate ≤ 12% NT NT NT NT NT NT NT NT NT NT 120 49 NT NT
Ammonium persulfate Sat'd NR NR NR NR 100 38 100 38 100 38 180 82 180 82
Ammonium phosphate ≤ 65% 150 66 150 66 200 93 225 107 180 82 200 93 150 66
Ammonium phosphate Sat'd 150 66 150 66 200 93 225 107 180 82 150 66 150 66
Ammonium sulfate Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Ammonium sulfide, "bisulfide" Sat'd NT NT NT NT NT NT 100 38 100 38 120 49 NT NT
Ammonium sulfite NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Ammonium thiocyanate ≤ 20% 100 38 100 38 150 66 NT NT 150 66 190 88 100 38
Ammonium thiocyanate Sat'd 100 38 100 38 150 66 NT NT 150 66 100 38 100 38
Ammonium thioglycolate ≤ 8% NT NT NT NT NT NT NT NT 100 38 90 32 NT NT
Ammonium thiosulfate Sat'd 100 38 100 38 150 66 NT NT 100 38 90 32 100 38
Amyl acetate 75 24 75 24 120 49 150 66 NR NR NR NR NR NR
Amyl alcohol NT NT NT NT NT NT NT NT NT NT 100 38 100 38
Amyl chloride NR NR NR NR NR NR 100 38 NR NR 100 38 NR NR
Aniline NT NT NT NT NT NT 150 66 75 24 NR NR NR NR
Aniline hydrochloride NT NT NT NT NT NT 100 38 NR NR 180 82 NT NT
Aniline sulfate Sat'd NR NR NR NR NR NR 100 38 NR NR 200 93 NT NT
Antimony pentachloride NT NT NT NT NT NT NT NT NT NT NT NT 90 32
Antimony trichloride NR NR NR NR NR NR 150 66 150 66 200 93 200 93
Aqua regia NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Arsenic acid NT NT NT NT NT NT NT NT NR NR 100 38 180 82
Arsenious acid NR NR NR NR NR NR 100 38 NT NT NT NT NT NT
Barium acetate Sat'd 150 66 150 66 180 82 275 135 180 82 180 82 150 66
Barium bromide NT NT NT NT NT NT NT NT 100 38 200 93 NT NT
Barium carbonate Sat'd 210 99 200 93 225 107 275 135 250 121 200 93 200 93
Barium chloride Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Barium cyanide NT NT NT NT NT NT NT NT 200 93 150 66 NT NT
Barium hydroxide ≤ 10% 180 82 180 82 200 93 225 107 210 99 200 93 150 66
Barium hydroxide >10% NT NT NT NT NT NT 225 107 200 93 150 66 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Barium nitrate NT NT NT NT NT NT NT NT NT NT NT NT 150 66
Barium sulfate Sat'd NT NT NT NT NT NT 275 135 250 121 200 93 200 93
Barium sulfide Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 NT NT
Beer 210 99 200 93 225 107 250 121 200 93 200 93 150 66
Benzaldehyde NR NR NR NR NR NR 200 93 NT NT NT NT NR NR
Benzene hydrochloric acid, "wet" NR NR NR NR NR NR NR NR NR NR NR NR NT NT
Benzene in kerosene ≤ 5% NT NT NT NT NT NT NT NT 200 93 200 93 NT NT
Benzene sulfonic acid ≤ 50% NT NT NT NT NT NT 100 38 100 38 125 52 200 93
Benzene sulfonic acid 50 ≤ 75% NT NT NT NT NT NT 100 38 NR NR 100 38 200 93
Benzene sulfonic acid > 75% NT NT NT NT NT NT 75 24 NR NR 100 38 200 93
Benzene 120(2) 49(2) 120(2) 49(2) 150(2) 66(2) 180(2) 82(2) 125 52 NR NR NR NR
Benzoic acid Sat'd 100 38 100 38 150 66 200 93 200 93 200 93 200 93
Benzyl alcohol NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Benzyl chloride NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Benzyltrimethylammonium chloride ≤ 60% NT NT NT NT NT NT NT NT 150 66 100 38 NT NT
Biodiesel 210 99 210 99 225 107 275 135 250 121 180 82 NT NT
Black liquor, "pulp mill" 150 66 125 52 225 107 230 110 180 82 180 82 180 82
Borax 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Boric acid 200 93 200 93 225 107 250 121 200 93 200 93 200 93
Brass plating solution NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Brine "< 20% salts" 210 99 190 88 225 107 275 135 250 121 200 93 200 93
Bromic acid NT NT NT NT NT NT NT NT 150 66 NR NR NT NT
Brominated phosphate ester NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Bromine, "dry gas" NT NT NT NT NT NT NT NT NR NR 100 38 NR NR
Bromine, "liquid" NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Bromine, "wet gas" NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Bromine water ≤ 1% 200 93 NT NT 200 93 75 24 100 38 100 38 NT NT
Bromine water ≤ 5% NT NT NT NT NT NT 75 24 100 38 100 38 NT NT
Bromoform NR NR NR NR NR NR 185 85 NT NT NT NT NT NT

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Brown stock NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Butadiene, "gas" NR NR NR NR NR NR 200 93 100 38 100 38 100 38
Butane 75 24 75 24 75 24 100 38 180 82 100 38 100 38
Butanol See Butyl alcohol
Butyl acetate 75 24 75 24 150 66 175 79 100 38 NR NR NR NR
Butyl acrylate NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Butyl alcohol < 10% 120 49 120 49 150 66 200 93 120 49 120 49 100 38
Butyl alcohol > 10% 120 49 120 49 150 66 200 93 NT NT NT NT 100 38
Butyl benzoate ≤ 70% NT NT NT NT NT NT 200 93 NR NR NR NR NT NT
Butyl benzyl phthalate (4)

NT NT NT NT NT NT 125 52 125 52 100 38 NT NT
Butyl carbitol diethylene glycol NT NT NT NT NT NT NT NT NR NR 80 27 NT NT
Butyl cellosolve 150 66 150 66 150 66 175 79 150 66 100 38 NR NR
Butyl phthalate NT NT NT NT NT NT 125 52 NT NT NT NT NT NT
Butylene glycol 150 66 150 66 150 66 250 121 200 93 150 66 NT NT
Butyraldehyde NT NT NT NT NT NT 150 66 150 66 NR NR NR NR
Butyric acid < 25% 150 66 150 66 200 93 100 38 150 66 175 79 180 82
Butyric acid 25 ≤ 50% 150 66 150 66 200 93 100 38 150 66 150 66 160 71
Cadmium chloride Sat'd NT NT NT NT NT NT NT NT 220 104 180 82 NT NT
Cadmium cyanide plating solution NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Calcium bisulfate NT NT NT NT NT NT 250 121 250 121 180 82 200 93
Calcium bisulfite Sat'd NR NR NR NR NR NR 100 38 200 93 180 82 180 82
Calcium bromide NT NT NT NT NT NT NT NT 210 99 200 93 NT NT
Calcium carbonate Sat'd 150 66 150 66 205 96 275 135 250 121 150 66 180 82
Calcium chlorate Sat'd 180 82 125 52 180 82 200 93 200 93 200 93 200 93
Calcium chloride Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Calcium hydroxide ≤ 15% NR NR NR NR 150 66 225 107 200 93 150 66 180 82
Calcium hydroxide 15 ≤ 50% NR NR NR NR 150 66 NT NT 200 93 150 66 180 82
Calcium hydroxide > 50% NR NR NR NR 150 66 NT NT 200 93 175 79 180 82
Calcium hypochlorite ≤ 10% NT NT NT NT NT NT NT NT 100 38 160

(1)(8)
71 (1)(8)
160 71

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Calcium hypochlorite Sat'd NR NR NR NR NR NR NR NR NR NR 160

(1)(8)
71 (1)(8)
160 71
Calcium nitrate Sat'd 150 66 150 66 205 96 275 135 250 121 200 93 200 93
Calcium phosphate NT NT NT NT NT NT 250 121 250 121 180 82 200 93
Calcium sulfate Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Calcium sulfite Sat'd NT NT NT NT NT NT 100 38 225 107 180 82 NT NT
Cane sugar liquor Sat'd 200 93 200 93 225 107 250 121 225 107 180 82 NT NT
Capric acid NT NT NT NT NT NT NT NT NR NR 80 27 NT NT
Caprylic acid Sat'd NT NT NT NT NT NT 225 107 NR NR 150 66 NT NT
Carbo wax NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Carbolic acid See Phenol
Carbon dioxide, "dry gas" (1)

210 99 210 99 225 107 275 135 250 121 200 93 200 93
Carbon dioxide, "wet acidic" (1)

150 66 150 66 150 66 200 93 150 66 150 66 160 71
Carbon disulfide 120 49 120 49 120 49 150 66 (1) (1)

NR NR NR NR
Carbon monoxide NT NT NT NT NT NT 250 121 250 121 200 93 200 93
Carbon tetrachloride 150 66 125 52 150 66 175 79 100 38 125 52 NR NR
Carbonic acid 150 66 150 66 150 66 200 93 150 66 150 66 160 71
Carboxyethyl cellulose ≤ 10% NT NT NT NT NT NT NT NT 75 24 150 66 NT NT
Carboxymethyl cellulose ≤ 10% NT NT NT NT NT NT NT NT 75 24 150 66 NT NT
Cascade detergent in solution NT NT NT NT NT NT NT NT 100 38 180 82 NT NT
Castor oil 210 99 210 99 225 107 250 121 200 93 160 71 75 24
Cellosolve NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Chlorinated water See Water, chlorinated
Chlorinated wax NT NT NT NT NT NT 150 66 75 24 125 52 NT NT
Chlorine dioxide ≤ 15% NT NT NT NT 150 66 150 66 75 24 150 66 NT NT
Chlorine dioxide > 15% NT NT NT NT NT NT NR NR NR NR NT NT NT NT
Chlorine gas, "dry" (3)

NR NR NR NR NR NR NR NR 125 52 200 93 200 93
Chlorine gas, "wet" (3)(1) NR NR NR NR NR NR NR NR 100 38 200 93 200 93
Chlorine liquid NT NT NT NT NT NT NR NR NR NR NR NR NT NT
Chlorine saturated brine (5)

NT NT NT NT NT NT 75 24 NR NR NT NT NT NT

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Chloroacetic acid ≤ 10% 100 38 100 38 120 49 150 66 100 38 100 38 100 38
Chloroacetic acid 10 ≤ 25% NT NT NT NT NT NT 100 38 100 38 100 38 100 38
Chloroacetic acid 25 ≤ 50% NT NT NT NT NT NT 100 38 NR NR 75 24 100 38
Chloroacetic acid, "glacial" NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Chlorobenzene 200
(2)
93(2)
200
(2)
93 (2)
200
(2)
93 (2)
200 93 NT NT NR NR NR NR
Chloroform NR NR NR NR NR NR 185 85 100

(1)
38 (1)
NR NR NR NR
Chloromethane See Methyl chloride
Chloropicrin NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Chlorosulfonic acid NR NR NR NR NR NR 75 24 NR NR NR NR NR NR
Chrome alum NT NT NT NT NT NT 200 93 200 93 180 82 200 93
Chromic acid ≤ 5% NR NR NR NR 120 49 75 24 120 49 100 38 100 38
Chromic acid 5 ≤ 10% NR NR NR NR 120 49 75 24 100 38 100 38 100 38
Chromic acid 10 ≤ 15% NR NR NR NR NR NR 75 24 75 24 100 38 100 38
Chromic acid 15 ≤ 20% NR NR NR NR NR NR NR NR 75 24 100 38 100 38
Chromic acid > 20% NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Chromic flouride NT NT NT NT NT NT NT NT 75 24 75 24 NT NT
Chromium plate NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Chromium sulfate Sat'd NT NT NT NT NT NT 100 38 125 52 180 82 NT NT
Cinnamaldehde ≤ 50% NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Cinnamic acid ≤ 50% NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Cinnamyl alcohol ≤ 50% NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Citric acid ≤ 15% 210 99 210 99 225 107 225 107 150 66 150 66 200 93
Citric acid Sat'd 210 99 210 99 225 107 225 107 200 93 180 82 200 93
Cobalt chloride NT NT NT NT NT NT NT NT 200 93 180 82 NT NT
Coca-Cola, "syrup" 100 38 100 38 150 66 NR NR NT NT NR NR NT NT
Coconut oil 200 93 200 93 225 107 275 135 100 38 180 82 NT NT
Copper acetate NT NT NT NT NT NT 200 93 NT NT NT NT 160 71
Copper brite plating, "caustic-

NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
cyanide"
Copper carbonate NT NT NT NT NT NT 200 93 NT NT NT NT NT NT
Copper chloride Sat'd 150 66 150 66 205 96 225 107 250 121 200 93 200 93

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Copper cyanide Sat'd 150 66 150 66 205 96 225 107 140 60 200 93 200 93
Copper fluoride Sat'd NT NT NT NT 200 93 225 107 250 121 175 79 NT NT
Copper matte dipping bath NT NT NT NT NT NT 200 93 NR NR NR NR NT NT
Copper nitrate Sat'd 150 66 150 66 200 93 210 99 200 93 200 93 200 93
Copper pickling bath, "ferric sulfate" ≤ 10% NR NR NR NR NT NT 150 66 NR NR 200 93 NT NT
Copper plating solution, "cyanide

NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
based"
Copper plating solution, fluoroborate NT NT NT NT NT NT NR NR NR NR NR NR NT NT
Copper sulfate Sat'd 150 66 150 66 200 93 250 121 200 93 200 93 210 99
Corn oil 200 93 200 93 225 107 275 135 200 93 200 93 NT NT
Corn starch, slurry 200 93 200 93 225 107 275 135 NT NT NT NT NT NT
Corn sugar/syrup 200 93 200 93 225 107 250 121 220 104 180 82 NT NT
Cottonseed oil 200 93 200 93 225 107 275 135 200 93 210 99 NT NT
Cresol ≤ 5% 75 24 75 24 120 49 200 93 NT NT NT NT NT NT
Cresol 5 ≤ 10% NR NR NR NR 75 24 200 93 NT NT NT NT NT NT
Cresol > 10% NR NR NR NR NT NT 200 93 NT NT NT NT NT NT
Cresylic acid NR NR NR NR NR NR 100 38 NR NR NT NT NR NR
Crude oil, "sweet or sour" 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Cupric chloride ≤ 50% NT NT NT NT NT NT 200 93 NT NT NT NT NT NT
Cupric fluoride 150 66 150 66 200 93 250 121 200 93 180 82 200 93
Cupric nitrate 180 82 180 82 220 104 250 121 220 104 180 82 200 93
Cupric sulfate 180 82 180 82 220 104 250 121 220 104 180 82 200 93
Cyclohexane NT NT NT NT NT NT 175 79 NR NR 110 43 120 49
Cyclohexanol NT NT NT NT NT NT 200 93 NT NT NT NT NR NR
Cyclohexanone NT NT NT NT NT NT 125 52 NT NT NT NT NT NT
Decanoic acid NT NT NT NT NT NT NT NT NR NR 80 27 NT NT
Detergents, "sulfonated" NT NT NT NT NT NT 275 135 200 93 150 66 NT NT
Diacetone alcohol NT NT NT NT NT NT NT NT 150 66 NR NR NR NR
Diallyl phthalate NT NT NT NT NT NT 150 66 NR NR 150 66 150 66
Di-ammonium phosphate ≤ 65% NT NT NT NT NT NT 275 135 150 66 150 66 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Dibromophenol NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Dibutyl carbitol NT NT NT NT NT NT NT NT NR NR 75 24 NT NT
Dibutyl ether NT NT NT NT NT NT 125 52 NR NR 75 24 NT NT
Dibutyl phthalate 120 49 120 49 180 82 200 93 200 93 175 79 180 82
Dibutyl sebacate NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Dicalcium phosphate NT NT NT NT NT NT 150 66 150 66 120 49 120 49
Dichloroacetaldehyde NT NT NT NT NT NT 100 38 NR NR NR NR NR NR
Dichloroacetic acid NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Dichlorobenzene 150 66 150 66 180 82 180 82 NT NT NT NT NR NR
Dichloroethane NT NT NT NT NT NT 185 85 NR NR NR NR NT NT
Dichloroethylene NT NT NT NT NT NT 185 85 75 24 NR NR NR NR
Dichloromethane (methylene
See Methylene chloride
chloride)
Dichloromonomethane NT NT NT NT NT NT 125 52 NT NT NT NT NT NT
Dichloropropane NT NT NT NT NT NT 185 85 NT NT NT NT NT NT
Dichloropropionic acid NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Diesel fuel/bio-diesel 210 99 210 99 225 107 275 135 250 121 180 82 150 66
Diethanolamine NT NT NT NT NT NT 150 66 NR NR NR NR NR NR
Diethyl benzene NT NT NT NT NT NT 185 85 NT NT NT NT NT NT
Diethyl carbonate NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Diethyl ether NT NT NT NT NT NT 100 38 NR NR NR NR NR NR
Diethyl ketone NT NT NT NT NT NT 150 66 NR NR NR NR NR NR
Diethyl sulfate NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Diethylamine NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Diethylene glycol 210 99 150 66 225 107 275 135 200 93 150 66 180 82
Diethylene triamine ≤ 10% NR NR NR NR NR NR 120 49 NT NT NT NT NT NT
Diethylhexyl phosphoric acid, "20%

kerosene"
Diisobutyl phthalate NT NT NT NT NT NT 175 79 NR NR 100 38 NT NT
Diisobutylene NT NT NT NT NT NT 225 107 NR NR 80 27 NT NT
Diisopropanolamine (DIPA) NT NT NT NT NT NT 120 49 NR NR 110 43 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Dimethyl formamide NR NR NR NR NR NR 100 38 NR NR NR NR NR NR
Dimethyl morpholine NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Dimethyl phthalate 150 66 100 38 150 66 175 79 NR NR 125 52 100 38
Dimethylamine NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Dioctyl phthalate (DOP) 150 66 150 66 150 66 175 79 NR NR 125 52 NT NT
Dioxane NR NR NR NR 75 24 125 52 NT NT NT NT NT NT
Diphenyl ether NT NT NT NT NT NT 120 49 NT NT NR NR NR NR
Diphenyl oxide NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Dipotassium phosphate ≤ 50% NT NT NT NT NT NT NT NT 150 66 100 38 NT NT
Dipropylene glycol 150 66 150 66 200 93 275 135 200 93 150 66 150 66
Disodium methyl arsenate NT NT NT NT NT NT NT NT NT NT 100 38 100 38
Disodium phoshate ≤ 75% NT NT NT NT NT NT 150 66 150 66 100 38 NT NT
Distillery stillage NT NT NT NT NT NT 175 79 NT NT NT NT NT NT
Distillery syrup NT NT NT NT NT NT 175 79 NT NT NT NT NT NT
Divinyl benzene 100(2) 38(2) 100(2) 38(2) 100(2) 38(2) 175 79 NT NT NT NT NT NT
Dodecanol See Dodecyl alcohol
Dodecene NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Dodecyl alcohol NT NT NT NT NT NT 225 107 NR NR 125 52 NT NT
Dodecyl benzene sulfonic acid NT NT NT NT NT NT NT NT 75 24 100 38 NT NT
Dow Latex 2144 NT NT NT NT NT NT 275 135 NT NT NT NT NT NT
Dowanol EE 75 24 75 24 75 24 100 38 NT NT NT NT NT NT
Dowanol EM 75 24 75 24 75 24 100 38 NT NT NT NT NT NT
Dowfax 9N9-Surfactant NT NT NT NT NT NT 100 38 NT NT NT NT NT NT
Electrosol ≤ 5% NT NT NT NT NT NT 225 107 100 38 75 24 NT NT
Epichlorohydrin NT NT NT NT NT NT 100 38 NT NT NT NT NT NT
Epoxidized soybean oil NT NT NT NT NT NT 275 135 NR NR 150 66 NT NT
Esters, "fatty acids" NT NT NT NT NT NT 275 135 100 38 150 66 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Ethanol See Ethyl alcohol
Ethyl acetate 75 24 75 24 120 49 150 66 NT NT NT NT NR NR
Ethyl acrylate 120 49 100 38 120 49 150 66 NT NT NT NT NR NR
Ethyl alcohol ≤ 10% NT NT NT NT NT NT 200 93 NT NT 120 (1)

49 (1)
100 38
Ethyl alcohol > 10% 120 49 120 49 120 49 175 79 125 52 80(1)
27 (1)
NR NR
Ethyl amines NR NR NR NR NR NR NT NT NR NR NR NR NT NT
Ethyl benzene 120 49 120 49 150 66 185 85 NT NT NT NT NR NR
Ethyl bromide NT NT NT NT NT NT 100 38 NT NT NT NT NT NT
Ethyl cellosolve NT NT NT NT NT NT NT NT 100 38 NR NR NR NR
Ethyl chloride NT NT NT NT NT NT 100 38 75 24 NR NR NR NR
Ethyl ether 120(2) 49(2) 120(2) 49(2) 120(2) 49(2) 120 49 NT NT NT NT NR NR
Ethyl sulfate NT NT NT NT NT NT 100 38 NT NT NT NT NT NT
Ethyl tert-butyl ether (ETBE) NT NT NT NT NT NT 150 66 NT NT NR NR NR NR
Ethylene chlorohydrin 100 38 100 38 150 66 150 66 150 66 100 38 100 38
Ethylene diamine NR NR NR NR NR NR 100 38 NR NR NR NR NR NR
Ethylene dichloride NT NT NT NT NT NT 185 85 NR NR NR NR NR NR
Ethylene glycol ≤ 50% (in water) 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Ethylene glycol > 50% 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Ethylenediaminetetraacetic acid NT NT NT NT NT NT NT NT 75 24 100 38 NT NT
Eucalyptus oil NT NT NT NT NT NT NT NT 150 66 140 60 NT NT
Fatty acids Sat'd 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Ferric acetate Sat'd NT NT NT NT NT NT NT NT 150 66 160 71 180 82
Ferric chloride ≤ 20% 170 77 170 77 220 104 275 135 250 121 200 93 200 93
Ferric chloride 20 ≤ 60% 150 66 150 66 205 96 275 135 250 121 200 93 200 93
Ferric chloride Sat'd 150 66 150 66 205 96 275 135 250 121 200 93 NT NT
Ferric nitrate Sat'd 150 66 150 66 205 96 275 135 250 121 200 93 200 93
Ferric sulfate Sat'd 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Ferrous chloride Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Ferrous chloride 5% HCL NT NT NT NT NT NT NT NT 210 99 175 79 NT NT
Ferrous nitrate Sat'd NT NT NT NT NT NT 275 135 200 93 200 93 200 93


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Ferrous sulfate Sat'd 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Fertilizer (8-8-8) NT NT NT NT NT NT 275 135 NR NR 120 49 NT NT
Fertilizer-urea ammonium nitrate NT NT NT NT NT NT 275 135 75 24 120 49 NT NT
Fire fighting foam, "ATC" 3 or 6% NR NR NR NR NT NT NT NT NT NT NR NR NR NR
Fire fighting foam, "AFFF" 3 or 6% NR NR NR NR NT NT NT NT NT NT NR NR NR NR
Flue gas, "dry" (1) 210 99 210 99 250 121 300 149 300 149 200 93 200 93
Flue gas, "wet" 200 93 200 93 235 113 275 135 250 121 180 82 180 82
Fluoboric acid Sat'd NR NR NR NR NR NR 75 24 NT NT 150 66 200 93
Fluorine gas, "dry" NT NT NT NT NT NT NT NT 75 24 75 24 NT NT
Fluorine gas, "wet" NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Fluorobenzene (phenyl fluoride) NT NT NT NT NT NT 180 82 NT NT NT NT NT NT
Fluoroboric acid NT NT NT NT NT NT NT NT 180 82 150 66 NT NT
Fluosilicic acid ≤ 10% NR NR NR NR 100 (2)

38 (2)
125 52 NR NR 80 27 NT NT
Fluosilicic acid 10 ≤ 25% NR NR NR NR 100(2) 38(2) 125 52 NR NR 100 38 NT NT
Fluosilicic acid 25 ≤ 37% NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Formaldehyde ≤ 37% 75 24 75 24 120 (2)

49 (2)
150 66 75 24 75 24 150 66
Formaldehyde 37 ≤ 40% NT NT NT NT NT NT 150 66 75 24 75 24 150 66
Formaldehyde Sat'd NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Formic acid ≤ 10% NR NR NR NR NR NR 120 49 140 60 100 38 180 82
Formic acid 10 ≤ 25% NR NR NR NR NR NR 120 49 100 38 100 38 120 49
Formic acid 25 ≤ 88% NR NR NR NR NR NR 120 49 NT NT NT NT NT NT
Formic acid NR NR NR NR NR NR 100 38 NT NT NT NT NT NT
Freon 11 75 24 75 24 75 24 75 24 150 66 75 24 NT NT
Freon 12 or 22 (gas or liquid) NR NR NR NR 75 24 75 24 150 66 75 24 NT NT
Fuel oil 210 99 210 99 225 107 275 135 175 79 200 93 180 82
Fumaric acid ≤ 25% NT NT NT NT NT NT NT NT 100 38 100 38 NT NT
Furfural ≤ 5% NR NR NR NR NR NR 150 66 NR NR NR NR NT NT
Furfural 5 ≤ 10% NR NR NR NR NR NR 125 52 NR NR NR NR NT NT
Furfural > 10% NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Gallic acid Sat'd NT NT NT NT NT NT NT NT NR NR 125 52 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Gas, natural 210 99 210 99 225 107 275 135 200 93 200 93 NT NT
Gasoline 210 99 210 99 225 107 250 121 150 66 NR NR 150 66
Gasoline/ethanol mixtures 210 99 210 99 225 107 250 121 225 107 NR NR NT NT
Germanium tetrachloride NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Gluconic acid ≤ 50% NT NT NT NT NT NT NT NT NT NT 100 38 100 38
Glucose 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Glutaric acid ≤ 50% NT NT NT NT NT NT 150 66 75 24 100 38 NT NT
Gluteraldehyde ≤ 50% NT NT NT NT NT NT 150 66 NR NR 75 24 NT NT
Glycerine NT NT NT NT NT NT 275 135 250 121 200 93 200 93
Glycerine (aq.) NT NT NT NT NT NT NT NT NT NT 180 82 200 93
Glycol ethylene 210 99 210 99 225 107 275 135 200 93 200 93 NT NT
Glycolic acid ≤ 10% NR NR NR NR NR NR 100 38 NR NR 75 24 NT NT
Glycolic acid 10 ≤ 70% NR NR NR NR NR NR 100 38 NR NR 75 24 NT NT
Glyconic acid, (gluconic) ≤ 50% NT NT NT NT NT NT 120 49 NT NT NT NT NT NT
Glyoxal ≤ 40% NT NT NT NT NT NT 125 52 NR NR 100 38 NT NT
Glyoxal Sat'd NT NT NT NT NT NT 120 49 NR NR NR NR NT NT
Gold plating solultion NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Green liquor 100 38 100 38 205

(2)
96 (2)
225 107 NT NT NT NT NR NR
Heptane 200 93 175 79 200 93 225 107 150 66 150 66 180 82
Hexamethylenetetramine ≤ 40% NT NT NT NT NT NT NT NT 100 38 75 24 NT NT
Hexane 150
(2)
66(2)
150
(2)
66 (2)
150
(2)
66 (2)
175 79 125 52 150 66 120 49
Hexylene glycol NT NT NT NT NT NT 250 121 150 66 150 66 NT NT
HF, 2.5% and HCl, 1.5% NR NR NR NR NR NR NR NR NR NR NT NT NT NT
Hot stack gases NT NT NT NT NT NT 275 135 NT NT NT NT NT NT
Hydrated lime (calcium hydroxide) 150 66 150 66 200 93 225 107 200 93 175 79 NT NT
Hydraulic fluid ≤ 60% 200 93 200 93 225 107 250 121 200 93 100 38 180 82
Hydraulic fluid > 60% 200 93 200 93 225 107 250 121 225 107 170 77 180 82
Hydraulic oils 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Hydrazine NT NT NT NT NT NT NR NR NR NR NR NR NR NR
Hydriodic acid ≤ 40% NT NT NT NT NT NT NT NT NR NR NR NR NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Hydrobromic acid ≤ 18% NR NR NR NR 75 (6)

24 (6)
150 66 150 66 100 38 200 93
Hydrobromic acid 18 ≤ 48% NR NR NR NR 75(6) 24(6) 100 38 100 38 100 38 160 71
Hydrobromic acid 48 ≤ 62% NR NR NR NR 75(6) 24(6) 100 38 100 38 NR NR NT NT
Hydrochloric acid ≤ 1% 75 24 75 24 205 (6)

96 (6)
200 93 200 93 175 79 200 93
Hydrochloric acid 1 ≤ 10% NT NT NT NT 205 (6)

96 (6)
200 93 200 93 200 93 200 93
Hydrochloric acid (9) 10 ≤ 20% NT NT NT NT 150 66 200 93 200(1) 93(1) 175 79 200 93
Hydrochloric acid (9) 20 ≤ 36% NR NR NR NR 100 38 150 66 140(1) 60(1) 150 66 150 66
Hydrochloric acid (36.5% Muriatic) (9) 37% NR NR NR NR 75 24 150 66 140 60 150 66 150 66
Hydrocyanic acid ≤ 10% NR NR NR NR NR NR 100 38 120 49 150 66 NT NT
Hydrocyanic acid (Prussic) Sat'd NR NR NR NR NR NR 100 38 NT NT NT NT NT NT
Hydrofluoric acid ≤ 1% NR NR NR NR NR NR 75 24 NR NR 150 66 150 66
Hydrofluoric acid 1 ≤ 5% NR NR NR NR NR NR 75 24 NR NR 150 66 120 49
Hydrofluoric acid 5 ≤ 10% NR NR NR NR NR NR 75 24 NR NR 150 66 100 38
Hydrofluoric acid 10 ≤ 20% NR NR NR NR NR NR NR NR NR NR 100 38 NR NR
Hydrofluoric acid > 20% NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Hydrofluosilicic acid See Fluosilicic acid
Hydrogen bromide, gas (wet) NR NR NR NR NR NR NR NR NT NT NT NT NT NT
Hydrogen chloride, gas (dry) (3)

150 66 150 66 150 66 150 66 NT NT NT NT 150 66
Hydrogen chloride, gas (wet) NR NR NR NR NR NR NR NR NR NR NT NT 150 66
Hydrogen fluoride, vapor NR NR NR NR NR NR NR NR NR NR 180 82 NT NT
Hydrogen peroxide 0 ≤ 10% NR NR NR NR NR NR 75 24 75 24 NR NR 150 66
Hydrogen peroxide 10 ≤ 30% NR NR NR NR NR NR 75 24 NR NR NR NR 100 38
Hydrogen sulfide (dry) (3) 150 66 150 66 150 66 150 66 250 121 175 79 180 82
Hydrogen sulfide (wet) Sat'd 150 66 150 66 150 66 150 66 250 121 175 79 180 82
Hydrosulfite bleach NT NT NT NT NT NT NR NR NR NR 150 66 NT NT
Hydroxyacetic acid See Glycolic acid
Hypochlorous acid ≤ 10% NR NR NR NR NR NR NR NR NR NR NR NR NT NT
Hypochlorous acid 10 ≤ 20% NR NR NR NR NR NR NR NR NR NR NR NR NT NT
Hypophosphorous acid ≤ 50% NT NT NT NT NT NT NT NT NR NR 120 49 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Iodine, vapor Sat'd 120 49 80 27 150 66 200 93 NR NR 100 38 100 38
Isobutanol See Isobutyl alcohol
Isobutyl alcohol ≤ 10% 120 49 120 49 120 49 150 66 100 38 100 38 80 27
Isobutyric acid ≤ 50% NT NT NT NT NT NT NT NT 75 24 100 38 NT NT
Isocaproic acid NT NT NT NT NT NT NT NT 100 38 75 24 NT NT
Isononyl alcohol NT NT NT NT NT NT NT NT 125 52 115 46 NT NT
Isooctyl adipate NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Isooctyl alcohol NT NT NT NT NT NT NT NT 125 52 75 24 NT NT
Isophthalic acid (liquor) NT NT NT NT NT NT 200 93 NT NT 180 82 NT NT
Isopropanol See Isopropyl alcohol
Isopropyl alcohol ≤ 10% 120 49 120 49 120 49 175 79 150 66 NT NT 80 27
Isopropyl alcohol > 10% 120 49 120 49 120 49 150 66 120 49 NT NT 80 27
Isopropyl ether NT NT NT NT NT NT 150 66 NT NT NT NT NT NT
Isopropyl myristate NT NT NT NT NT NT NT NT 200 93 75 24 NT NT
Isopropyl palmitate NT NT NT NT NT NT 275 135 200 93 200 93 NT NT
Itaconic acid ≤ 25% NT NT NT NT NT NT NT NT 200 93 120 49 NT NT
Jet fuel (JP-A, JP-8 …) 150 66 150 66 225 107 275 135 250 121 175 79 180 82
Kerosene 210 99 210 99 225 107 275 135 250 121 175 79 175 79
Ketones (general) 100 38 100 38 120 49 150 66 NT NT NT NT NT NT
Lactic acid 200 93 200 93 225 107 275 135 200 93 150 66 200 93
Lasso herbicide NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Latex NT NT NT NT NT NT 275 135 200 93 120 49 120 49
Lauric acid Sat'd 200 93 200 93 225 107 275 135 200 93 150 66 200 93
Lauroyl chloride NT NT NT NT NT NT NT NT NR NR 120 49 NT NT
Lauryl alcohol NT NT NT NT NT NT NT NT 250 121 150 66 200 93
Lauryl chloride NT NT NT NT NT NT 200 93 100 38 200 93 NT NT
Lead acetate Sat'd 150 66 150 66 200 93 275 135 250 121 200 93 200 93
Lead nitrate Sat'd NT NT NT NT NT NT 225 107 NT NT NT NT 200 93
Lead plating solution NT NT NT NT NT NT NT NT NT NT NT NT NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Levulinic acid NT NT NT NT NT NT 250 121 200 93 200 93 200 93
Lime 180 82 180 82 200 93 225 107 200 93 180 82 180 82
Lime slurry (abrasive media) (1)

180 82 180 82 200 93 275 135 225 107 170 77 180 82
Linseed oil 200 93 200 93 225 107 275 135 225 107 200 93 200 93
Lithium bromide Sat'd NT NT NT NT NT NT 275 135 100 38 200 93 NT NT
Lithium carbonate Sat'd NT NT NT NT NT NT NT NT 140 60 100 38 NT NT
Lithium chloride Sat'd NT NT NT NT NT NT 275 135 210 99 200 93 200 93
Lithium hydroxide Sat'd NT NT NT NT NT NT 225 107 NT NT NT NT 120 49
Lithium sulfate Sat'd NT NT NT NT NT NT 275 135 100 38 200 93 NT NT
Lube oil 200 93 200 93 225 107 250 121 220 104 180 82 180 82
Magnesium bisulfate Sat'd NT NT NT NT NT NT NT NT 200 93 150 66 NT NT
Magnesium bisulfite Sat'd NT NT NT NT NT NT 225 107 100 38 150 66 NT NT
Magnesium carbonate Sat'd 150 66 150 66 200 93 275 135 250 121 175 79 200 93
Magnesium chloride Sat'd 210 99 210 99 225 107 275 135 225 107 200 93 200 93
Magnesium fluosilicate NT NT NT NT NT NT NT NT 225 107 100 38 NT NT
Magnesium hydroxide Sat'd 120 49 120 49 205 96 275 135 250 121 150 66 150 66
Magnesium nitrate Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 160 71
Magnesium phosphate NT NT NT NT NT NT NT NT 250 121 150 66 NT NT
Magnesium sulfate Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Maleic acid NT NT NT NT NT NT 175 79 150 66 200 93 200 93
Maleic anhydride 150 66 150 66 150 66 175 79 NT NT NT NT 120 49
Manganese chloride Sat'd NT NT NT NT NT NT 250 121 225 107 180 82 NT NT
Manganese sulfate NT NT NT NT NT NT NT NT 225 107 200 93 NT NT
Mercaptoacetic acid NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Mercuric chloride Sat'd 210 99 210 99 225 107 275 135 150 66 200 93 200 93
Mercurous chloride Sat'd NT NT NT NT NT NT 275 135 150 66 200 93 200 93
Mercury NT NT NT NT NT NT NT NT 250 121 200 93 200 93
Methacrylic acid NT NT NT NT NT NT NT NT NR NR NR NR NR NR
Methane 210 99 210 99 235 113 275 135 150 66 140 60 200 93
Methanesulfonic acid NT NT NT NT NT NT NT NT NT NT NT NT NT NT

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Methanol See Methyl alcohol
Methyl acetate 75 24 75 24 120 49 150 66 NT NT NT NT NT NT
Methyl alcohol ≤ 80% 120 49 100 38 150 66 175 79 100 38 NR NR NR NR
Methyl alcohol > 80% 100 38 100 38 120 49 150 66 NT NT NT NT NR NR
Methyl amine NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Methyl chloride NR NR NR NR NR NR 75 24 NR NR NR NR NT NT
Methyl ester 75 24 75 24 120 49 100 38 NT NT NT NT NT NT
Methyl ethyl ketone ≤ 5% 120 49 75 24 150 66 175 79 100 38 NR NR NR NR
Methyl ethyl ketone > 5% 100 38 80 27 150 66 175 79 NT NT NR NR NR NR
Methyl isobutyl alcohol 150 66 170 77 180 82 200 93 180 82 120 49 120 49
Methyl isobutyl carbitol NT NT NT NT NT NT 150 66 100 38 NR NR NR NR
Methyl isobutyl ketone 120 49 120 49 150 66 175 79 150 66 NR NR NR NR
Methyl methacrylate NT NT 75 24 100 38 100 38 NT NT NR NR NR NR
Methyl propyl ketone NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Methyl styrene 120 49 120 49 150 66 175 79 NT NT NT NT NT NT
Methyl tert-butyl ether (MTBE) 100 38 100 38 120 49 120 49 100 38 NR NR NR NR
Methylene chloride (1)

NR NR NR NR NR NR 100 38 NR NR NR NR NR NR
Mineral oil 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Mineral spirits NT NT NT NT NT NT 275 135 NT NT NT NT NT NT
Monochloro acetic acid NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Monochlorobenzene, "MCB" 75(2)

75(2)
75
(2)
24 (2)
100
(2)
38 (2)
200 93 NT NT NT NT NT NT
Monoethanolamine NT NT NT NT NT NT 150 66 NR NR NR NR NT NT
Motor oil 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Muriatic acid See Hydrochloric acid
Myristic acid NT NT NT NT NT NT 250 121 150 66 175 79 NT NT
Naphtha 210 99 210 99 225 107 275 135 200 93 175 79 180 82
Naphthalene 200 93 200 93 200 93 225 107 150 66 100 38 200 93
Natural gas 210 99 210 99 235 113 275 135 150 66 140 60 200 93
n-dibutyl amine NT NT NT NT NT NT 100 38 NT NT NT NT NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Nickel chloride Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Nickel nitrate Sat'd 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Nickel plating NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Nickel sulfate Sat'd 210 99 210 99 225 107 275 135 225 107 200 93 200 93
n-Isopropyl acetate NT NT NT NT NT NT 150 66 NT NT NR NR NR NR
Nitric acid (7)

≤ 1% 75 24 75 24 120 (6)
49 (6)
150 66 120 49 150 66 150 66
Nitric acid 1 ≤ 5% 75 24 75 24 100(6) 38(6) 150 66 120 49 150 66 150 66
Nitric acid 5 ≤ 10% 75 24 75 24 100(6) 38(6) 120 49 120 49 125 52 120 49
Nitric acid 10 ≤ 20% NR NR NR NR 75 (6)

24 (6)
75 24 NR NR NR NR 120 49
Nitric acid 20 ≤ 25% NR NR NR NR 75 (6)

24 (6)
75 24 NR NR NR NR 100 38
Nitric acid > 25% NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Nitrilotriacetic acid, "NTA" NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Nitrobenzene NT NT NT NT NT NT 200 93 NR NR NR NR NT NT
Nitrogen solutions NT NT NT NT NT NT 150 66 NT NT 100 38 100 38
n-lauryl alcohol See Lauryl alcohol
Oakite rust stripper NT NT NT NT NT NT 150 66 150 66 100 38 NT NT
Octanoic acid Sat'd See Caprylic acid
Oil sweet crude See Crude oil (sweet or sour)
Oil, lubricating See Lube oil
Oil, sour crude See Crude oil (sweet or sour)
Oleic acid 200 93 200 93 225 107 275 135 200 93 100 38 200 93
Oleum See Sulfuric acid, fuming
Olive oil 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Orange juice 200 93 200 93 225 107 275 135 250 121 180 82 180 82
Ortho benzoyl benzoic acid NT NT NT NT NT NT 100 38 200 93 200 93 NT NT
Ortho-dichloro benzene, "ODB" ≤ 10% 120 49 120 49 150 66 200 93 NT NT NT NT NT NT
Oxalic acid Sat'd NT NT NT NT NT NT 225 107 200 93 200 93 NT NT
Ozone ≤ 35 ppm NR NR NT NT 150 66 (1) (1) (1) (1) (1) (1)

NT NT
Ozone 35 ≤ 300 ppm NR NR NT NT NR NR (1) (1) (1) (1) (1) (1)

NT NT
Palmitic acid NT NT NT NT NT NT NT NT 150 66 100 38 200 93


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Perchloric acid ≤ 10% NT NT NT NT NT NT NT NT 75 24 150 66 NT NT
Perchloric acid 10 ≤ 30% NT NT NT NT NT NT NT NT 75 24 75 24 NT NT
Perchloroethylene 150 66 100 38 150(2) 66(2) 150 66 120 49 75 24 NR NR
Petroleum ether NT NT NT NT NT NT 125 52 NT NT NR NR NR NR
Phenol ≤ 1% 100 38 100 38 150 (6)

66 (6)
175 79 150 66 NR NR NR NR
Phenol 1 ≤ 5% 100 38 100 38 150 (6)

66 (6)
175 79 NR NR NR NR NR NR
Phenol 5 ≤ 88% NR NR NR NR NR NR 100(1) 38(1) NR NR NR NR NR NR
Phenol sulfonic acid 1 ≤ 5% NT NT NT NT NT NT NT NT NT NT 200 93 NT NT
Phosphoric acid (7)

≤ 2% 150 66 100 38 225 (6)
107 (6)
200 93 100 38 200 93 200 93
Phosphoric acid 2 ≤ 25% 150 66 75 24 150 (6)

66 (6)
150 66 100 38 200 93 200 93
Phosphoric acid 25 ≤ 50% 150 66 75 24 150(6) 66(6) 75 24 75 24 200 93 200 93
Phosphoric acid 50 ≤ 85% NT NT NT NT 75(6) 24(6) NR NR NR NR 175 79 200 93
Phosphorus oxychloride NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Phosphorus pentoxide ≤ 54% NT NT NT NT NT NT NT NT 100 38 200 93 NT NT
Phosphorus trichloride NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Phthalic acid NT NT NT NT NT NT NT NT NR NR 200 93 NT NT
Phthalic anhydride NT NT NT NT NT NT NT NT NT NT 150 66 200 93
Pickling acid (5% H2SO4, 0.25% coal,

NT NT NT NT NT NT 150 66 100 38 200 93 200 93
coal tar inhibitor, water)
Picric acid, alcoholic ≤ 10% NT NT NT NT NT NT NT NT NT NT NR NR 100 38
Picric acid Sat'd NT NT NT NT NT NT 100 38 NT NT NT NT 100 38
Pine oil NT NT NT NT NT NT NT NT 200 93 NR NR 150 66
Plating solution (17% NiSO4, 5%

120 49 120 49 200 93 220 104 200 93 180 82 180 82
NiCl2, 30% H3BO3, water)
Polyethylene glycol (E-200) 120 49 120 49 150 66 180 82 150 66 150 66 150 66
Polyethylene glycol (P-400) 150 66 150 66 150 66 180 82 150 66 150 66 150 66
Polyethyleneimine, 10% NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Polyvinyl acetate adhesives NT NT NT NT NT NT NT NT 150 66 120 49 NT NT
Polyvinyl acetate emulsion 100 38 100 38 150 66 150 66 150 66 100 38 100 38
Polyvinyl acetate latex, "PVCa" 210 99 210 99 225 107 250 121 150 66 100 38 NT NT
Polyvinyl alcohol, "PVA" 150 66 150 66 150 66 175 79 100 38 100 38 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Polyvinyl chloride latex w/ 35 parts
NR NR NR NR NR NR NT NT NR NR 120 49 NT NT
DOP
Potash See Potassium hydroxide
Potassium alum sulfate Sat'd NT NT NT NT NT NT 275 135 120 49 200 93 NT NT
Potassium bicarbonate ≤ 50% 150 66 150 66 200 93 225 107 225 107 150 66 150 66
Potassium bicarbonate > 50% NT NT NT NT NT NT NT NT 225 107 100 38 150 66
Potassium bromide Sat'd 210 99 200 93 225 107 275 135 200 93 100 38 200 93
Potassium carbonate ≤ 14% 200 93 100 38 205 96 275 135 250 121 150 66 150 66
Potassium carbonate 14 ≤ 50% 150 66 100 38 205 96 275 135 250 121 150 66 150 66
Potassium carbonate > 50% 150 66 100 38 205 96 275 135 250 121 150 66 150 66
Potassium chloride Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Potassium cyanide ≤ 5% 210 99 210 99 225 107 275 135 NT NT NT NT 180 82
Potassium dichromate ≤ 10% 150 66 150 66 200 93 250 121 250 121 200 93 210 99
Potassium dichromate Sat'd NT NT NT NT NT NT NT NT 250 121 200 93 210 99
Potassium ferricyanide Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Potassium ferrocyanide Sat'd 200 93 200 93 225 107 275 135 225 107 200 93 200 93
Potassium fluoride ≤ 30% NT NT NT NT NT NT 150 66 NT NT NT NT 150 66
Potassium gold cyanide ≤ 12% NT NT NT NT NT NT NT NT 225 107 100 38 NT NT
Potassium hydroxide ≤ 25% 100 38 100 38 150 66 240 116 200 93 125 52 120 49
Potassium hydroxide 25 ≤ 50% 100 38 100 38 150 66 240 116 200 93 125 52 100 38
Potassium hydroxide 50 ≤ 75% 100 38 100 38 150 66 225 107 NT NT NT NT 100 38
Potassium hypochlorite NT NT NT NT NT NT NR NR NR NR (1)(8) (1)(8)

NT NT
Potassium iodide NT NT NT NT NT NT NT NT 225 107 120 49 NT NT
Potassium nitrate Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Potassium permanganate NR NR NR NR NR NR NR NR NR NR 100 38 100 38
Potassium persulfate Sat'd NT NT NT NT NT NT NT NT 225 107 200 93 180 82
Potassium phosphate NT NT NT NT NT NT 200 93 180 82 100 38 100 38
Potassium pyrophosphate ≤ 60% NT NT NT NT NT NT NT NT 225 107 135 57 NT NT
Potassium sulfate Sat'd 210 99 210 99 225 107 275 135 225 107 200 93 180 82
Propane 75(2) 24(2) 75(2) 24(2) 75(2) 24(2) 100 38 150 66 200 93 100 38

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Propionic acid ≤ 20% NT NT NT NT NT NT 120 49 100 38 150 66 NT NT
Propionic acid 20 ≤ 50% NT NT NT NT NT NT 120 49 100 38 NR NR NT NT
Propionic acid > 50% NT NT NT NT NT NT 100 38 100 38 NR NR NT NT
Propylene glycol 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Prussic acid See Hydrocyanic acid
Pyridine NT NT NT NT NT NT 125 52 NT NT NT NT NT NT
Quatenary ammonium salts NT NT NT NT NT NT 150 66 120 49 100 38 100 38
Rayon spin bath NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Red liquor NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Salicylic acid Sat'd NT NT NT NT NT NT NT NT 125 52 125 52 NT NT
Sebacic acid Sat'd NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Selenious acid Sat'd NT NT NT NT NT NT NT NT NR NR 200 93 NT NT
Silicic acid NT NT NT NT NT NT NT NT 200 93 125 52 NT NT
Silver nitrate Sat'd 150 66 150 66 225 107 275 135 250 121 200 93 200 93
Silver plating solution NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Soaps 200 93 200 93 225 107 275 135 250 121 200 93 NT NT
Sodium acetate Sat'd 150 66 150 66 205 96 225 107 250 121 200 93 200 93
Sodium alkyl aryl sulfonates NT NT NT NT NT NT 225 107 125 52 150 66 NT NT
Sodium aluminate Sat'd 150 66 150 66 205 96 225 107 200 93 120 49 NT NT
Sodium aluminum sulfate NT NT NT NT NT NT 275 135 250 121 180 82 200 93
Sodium benzoate Sat'd 180 82 180 82 200 93 250 121 250 121 150 66 180 82
Sodium bicarbonate ≤ 10% 180 82 180 82 225 107 275 135 250 121 150 66 180 82
Sodium bicarbonate 10 ≤ 20% 180 82 180 82 225 107 275 135 250 121 150 66 150 66
Sodium bicarbonate Sat'd 180 82 180 82 205 96 275 135 250 121 150 66 NT NT
Sodium bifluoride Sat'd NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Sodium bisulfate Sat'd 150 66 150 66 205 96 225 107 250 121 200 93 200 93
Sodium bisulfite Sat'd 200 93 200 93 205 96 250 121 250 121 200 93 200 93
Sodium borate Sat'd NT NT NT NT NT NT 250 121 225 107 200 93 NT NT
Sodium bromate ≤ 10% NT NT NT NT NT NT 125 52 125 52 140 60 NT NT
Sodium bromide Sat'd 210 99 210 99 225 107 275 135 200 93 200 93 200 93

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Sodium carbonate ≤ 10% 200 93 200 93 205 96 225 107 250 121 150 66 180 82
Sodium carbonate 10 ≤ 25% 200 93 200 93 205 96 225 107 250 121 NT NT 160 71
Sodium carbonate 25 ≤ 50% 200 93 200 93 205 96 225 107 250 121 NT NT 160 71
Sodium chlorate ≤ 50% 210 99 200 93 225 107 200 93 225 107 200 93 180 82
Sodium chlorate Sat'd 180 82 180 82 180 82 200 93 225 107 200 93 NT NT
Sodium chloride Sat'd 205 96 205 96 225 107 275 135 250 121 200 93 200 93
Sodium chlorite ≤ 25% NT NT NT NT NT NT NT NT 125 52 100 38 NT NT
Sodium chlorite Sat'd NR NR NR NR NR NR NT NT NT NT NT NT NT NT
Sodium chloroacetate NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Sodium chromate Sat'd NT NT NT NT NT NT NT NT 150 66 200 93 NT NT
Sodium cyanide < 6% NT NT NT NT NT NT 250 121 250 121 200 93 200 93
Sodium cyanide Sat'd NT NT NT NT NT NT NT NT 250 121 200 93 200 93
Sodium dichromate ≤ 10% 180 82 180 82 200 93 NT NT 250 121 200 93 200 93
Sodium dichromate Sat'd NT NT NT NT NT NT NT NT 250 121 200 93 NT NT
Sodium diphosphate NT NT NT NT NT NT NT NT 210 99 200 93 NT NT
Sodium dodecylbenzenesulfonate NT NT NT NT NT NT NT NT 175 79 160 71 NT NT
Sodium ferricyanide Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Sodium ferrocyanide Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Sodium fluoride Sat'd 150 66 150 66 150 66 200 93 200 93 150 66 NT NT
Sodium fluorosilicate Sat'd NT NT NT NT NT NT NT NT 150 66 120 49 NT NT
Sodium hexametaphosphate Sat'd NT NT NT NT NT NT NT NT 150 66 100 38 NT NT
Sodium hydrosulfide Sat'd NT NT NT NT NT NT NT NT NR NR 100 38 100 38
Sodium hydroxide (7) ≤ 1%(1) 100(6) 38(6) 100(6) 38(6) 150(6) 66(6) 200 93 200 93 180 82 100 38
Sodium hydroxide 2 ≤ 30% NR NR NR NR 150(6) 66(6) 200(2) 93(2) 200 93 150 66 100 38
Sodium hydroxide 30 ≤ 50% NR NR NR NR 150 (6)

66 (6)
240 116 200 93 200 93 150 66
Sodium hydroxide Sat'd NR NR NR NR 150 66 240 116 200 93 NT NT NT NT
Sodium hypochlorite ≤ 5.25% NR NR NR NR NR NR NR NR NR NR NR(1)(8) NR(1)(8) 140(1)(8) 60(1)(8)
Sodium hypochlorite (stable) 10 ≤ 18% NR NR NR NR NR NR NR NR NR NR NR NR NR NR
Sodium lauryl sulfate Sat'd NT NT NT NT NT NT NT NT 200 93 160 71 NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Sodium metabisulfite (sodium
150 66 150 66 205 96 250 121 250 121 200 93 NT NT
bisulfite)
Sodium monophosphate Sat'd NT NT NT NT NT NT NT NT 210 99 200 93 NT NT
Sodium nitrate Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 200 93
Sodium nitrite Sat'd 200 93 200 93 225 107 275 135 NT NT NT NT 200 93
Sodium oxalate Sat'd NT NT NT NT NT NT NT NT 210 99 200 93 NT NT
Sodium permanganate ≤ 60% NR NR NR NR NR NR NR NR NR NR 100 38 100 38
Sodium peroxide NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Sodium persulfate ≤ 20% NR NR NR NR 75 24 NT NT NT NT NT NT NT NT
Sodium phosphate Sat'd NT NT NT NT NT NT NT NT 200 93 200 93 NT NT
Sodium silicate Sat'd NT NT NT NT 200 93 225 107 150 66 200 93 200 93
Sodium sulfahydrate (NaHS) ≤ 45% NT NT NT NT 140 60 NT NT NT NT NT NT NT NT
Sodium sulfate, "soda ash" Sat'd 200 93 200 93 225 107 275 135 250 121 200 93 NT NT
Sodium sulfide ≤ 15% 210 99 200 93 225 107 250 121 150 66 200 93 150 66
Sodium sulfide 15% ≤ Sat'd NT NT NT NT NT NT NT NT 200 93 200 93 NT NT
Sodium sulfite Sat'd 200 93 200 93 205 96 NT NT 200 93 200 93 200 93
Sodium tartate NT NT NT NT NT NT NT NT 225 107 200 93 NT NT
Sodium tetraborate Sat'd NT NT NT NT NT NT NT NT 200 93 150 66 NT NT
Sodium thiocyanate ≤ 57% NT NT NT NT 200 93 225 107 175 79 150 66 200 93
Sodium thiosulfate Sat'd NT NT NT NT 150 66 200 93 150 66 150 66 200 93
Sodium tripolyphosphate Sat'd NT NT NT NT NT NT 225 107 200 93 200 93 NT NT
Sodium xylene sulfonate Sat'd NT NT NT NT NT NT NT NT 125 52 175 79 NT NT
Sorbitol solutions NT NT NT NT NT NT 225 107 200 93 160 71 NT NT
Sour crude oil See Crude oil (sweet or sour)
Soybean fatty acid NT NT NT NT NT NT 275 135 NT NT NT NT NT NT
Soybean oil (soya oil) NT NT NT NT NT NT 275 135 225 107 200 93 NT NT
Stannic chloride Sat'd 150 66 150 66 205 96 225 107 200 93 200 93 200 93
Stannic sulfate 200 93 200 93 225 107 250 121 225 107 180 82 200 93
Stannous chloride Sat'd 150 66 150 66 205 96 225 107 140 60 200 93 200 93
Steam condensate See (water, steam condensate)


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Stearic acid 200 93 200 93 225 107 275 135 150 66 200 93 200 93
Strontium chloride NT NT NT NT NT NT 225 107 200 93 200 93 200 93
Styrene 75 24 75 24 75 24 185 85 NT NT NT NT 100 38
Succinonitrile NT NT NT NT NT NT 120 49 NR NR 70 21 NT NT
Sugar solutions NT NT NT NT NT NT 275 135 250 121 180 82 180 82
Sugar, beet or cane liquor Sat'd NT NT NT NT NT NT 275 135 200 93 100 38 NT NT
Sugar, sucrose Sat'd NT NT NT NT NT NT 275 135 225 107 200 93 NT NT
Sulfamic acid 0 ≤ 10% 100 38 100 38 150 66 150 66 125 52 200 93 180 82
Sulfamic acid 10 ≤ 25% 100 38 100 38 150 66 150 66 125 52 150 66 180 82
Sulfamic acid > 25% NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Sulfanilic acid Sat'd NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Sulfate liquor NT NT NT NT NT NT NT NT NR NR 200 93 NT NT
Sulfated detergents Sat'd NT NT NT NT NT NT 225 107 200 93 200 93 150 66
Sulfite liquor NT NT NT NT NT NT NT NT NT NT 200 93 200 93
Sulfur chloride NT NT NT NT NT NT NT NT NR NR 200 93 NR NR
Sulfur dioxide, gas (dry) (3) 150 66 150 66 150 66 150 66 150 66 200 93 200 93
Sulfur dioxide, gas (wet) (3)

NT NT NT NT NT NT NT NT 150 66 200 93 NT NT
Sulfur trioxide 75 24 75 24 100 38 180 82 NR NR 160 71 160 71
Sulfur trioxide, air, dry NT NT NT NT NT NT NT NT NR NR 200 93 160 71
Sulfuric acid ≤ 2% 75 24 75 24 180(6) 82(6) 200 93 200 93 180 82 200 93
Sulfuric acid 2 ≤ 5% NT NT NT NT 180 (6)

82 (6)
200 93 200 93 180 82 200 93
Sulfuric acid 5 ≤ 10% NT NT NT NT 100 (6)

38 (6)
200 93 200 93 180 82 200 93
Sulfuric acid 10 ≤ 20% NT NT NT NT 100(6) 38(6) 150 66 150 66 180 82 200 93
Sulfuric acid 20 ≤ 25% NT NT NT NT 100(6) 38(6) 150 66 100 38 180 82 180 82
Sulfuric acid 25 ≤ 50% NR NR NR NR 100 (6)

38 (6)
150 66 100 38 160 71 180 82
Sulfuric acid 50 ≤ 70% NR NR NR NR 70 (6)

21 (6)
150 66 NR NR 160 71 120 49
Sulfuric acid 70 ≤ 98% NR NR NR NR NR NR 120 49 NR NR NR NR NR NR
Sulfuric acid > 98% NR NR NR NR NR NR 100 38 NR NR NR NR NR NR
Sulfuric acid, fuming, oleum NR NR NR NR NR NR 100 38 NR NR NR NR NT NT
Sulfurous acid ≤ 6% NT NT NT NT NT NT 75 24 (1) (1)

120 49 100 38

3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Sulfurous acid 6 ≤ 10% NT NT NT NT NT NT 75 24 NT NT 100 38 100 38
Superphosphoric acid NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Tall oil NT NT NT NT NT NT 225 107 150 66 210 99 200 93
Tannic acid ≤ 15% 210 99 210 99 225 107 275 135 200 93 200 93 200 93
Tannic acid Sat'd 210 99 210 99 225 107 250 121 200 93 200 93 200 93
Tartaric acid Sat'd 210 99 210 99 225 107 275 135 250 121 200 93 NT NT
Terephthalic acid ≤ 25% NT NT NT NT NT NT NT NT 100 38 NR NR NT NT
Tert-amyl methyl ether (TAME) NT NT NT NT NT NT 125 52 NT NT NR NR NR NR
Tetrachloroethane 1, 1, 2, 2 See 1,1,2,2-Tetrachloroethane
Tetrachloroethylene NT NT NT NT NT NT 175 79 NT NT NT NT NR NR
Tetraethyl lead NT NT NT NT NT NT NT NT 100 38 NR NR 100 38
Tetrahydrofuran - THF NT NT NT NT NT NT 100 38 NT NT NT NT NT NT
Tetrapotassium pyrophosphate ≤ 60% NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Tetrasodium ethylene-diamine Sat'd NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Tetrasodium
NT NT NT NT NT NT NT NT 150 66 150 66 NT NT
ethylenediaminetetraacetic A
Thioglycolic acid ≤ 10% NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Thionyl chloride, vents NT NT NT NT NT NT 120 49 NT NT NT NT NT NT
Thionyl chloride NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Tin(II) chloride See Stannous chloride
Tin plating (1) NR NR NR NR NR NR NT NT NR NR 200 93 NT NT
Titanium chloride NT NT NT NT NT NT NT NT 175 79 175 79 NT NT
Titanium dioxide NT NT NT NT NT NT NT NT 200 93 175 79 NT NT
Tobias acid (1)

Toluene 200 93 125 52 200 93 200 93 150 66 NR NR NR NR
Toluene sulfonic acid NT NT NT NT NT NT NT NT NR NR 80 27 NT NT
Tomato catsup 210 99 210 99 225 107 250 121 250 121 200 93 200 93
Tomato puree 210 99 210 99 225 107 250 121 250 121 200 93 200 93
Transformer oil 210 99 210 99 225 107 275 135 250 121 200 93 200 93
Transformer oil (chloro-phenyl types) NT NT NT NT NT NT 100 38 NT NT NT NT NT NT


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Transformer oil (mineral oil type) 210 99 210 99 225 107 275 135 225 107 200 93 200 93
Tributyl phosphate NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Trichloroacetic acid ≤ 50% NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Trichloroethane 1,1,1 See 1,1,1-Trichloroethane
Trichloroethylene 120 49 100 38 120 49 150 66 150 66 NR NR NR NR
Trichloromonofluoromethane NT NT NT NT NT NT 120 49 NT NT NT NT NT NT
Trichloronitromethane NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Trichlorophenol NT NT NT NT NT NT 100 38 NR NR NR NR NT NT
Trichlorophenoxyacetic acid NT NT NT NT NT NT NT NT NR NR NR NR NT NT
Tricresyl phosphate NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Tridecylbenzene sulfonate NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Triethanolamine 150 66 150 66 150

(2)
66 (2)
150 66 100 38 100 38 NR NR
Triethylamine NR NR NR NR 100 38 100 38 100 38 NR NR NR NR
Triethylene glycol NT NT NT NT NT NT NT NT NR NR 100 38 NT NT
Trimethylene chlorobromide NT NT NT NT NT NT 150 66 NT NT NT NT NT NT
Triphenyl phosphite NT NT NT NT NT NT NT NT NT NT 120 49 120 49
Tripropylene glycol NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Trisodium phosphate ≤ 25% 150 66 150 66 200 93 225 107 200 93 200 93 210 99
Trisodium phosphate 100 38 100 38 200 93 225 107 150 66 200 93 210 99
Tung oil NT NT NT NT NT NT NT NT 200 93 100 38 NT NT
Turpentine 100 38 100 38 100 38 150 66 75 24 100 38 NR NR
Tween surfactant NT NT NT NT NT NT NT NT NR NR 125 52 NT NT
Urea formaldehyde resin NT NT NT NT NT NT NT NT 150 66 120 49 NT NT
Urea ≤ 50% 200 93 150 66 200 93 225 107 150 66 150 66 150 66
Urea > 50% 200 93 150 66 200 93 225 107 150 66 125 52 150 66
Vegetable oils NT NT NT NT NT NT 275 135 225 107 210 99 NT NT
Vinegar, 300 grain,"acetic acid" NR NR NR NR 120 49 120 49 100 38 100 38 200 93
Vinyl ester resin, 45% styrene NT NT NT NT NT NT 150 66 NT NT NT NT NT NT
Vinyl acetate NR NR NR NR NR NR 120 49 75 24 NR NR NR NR


3000A 8”-16” Z-Core
7000M 2000M RB-2530 CL-2030 5000M
3000A 2”-6” 2400
°F °C °F °C °F °C °F °C °F °C °F °C °F °C
Vinyltoluene 80 27 80 27 80 27 200 93 NT NT NT NT NT NT
Water, brine 210 99 210 99 225 107 275 135 212 100 175 79 200 93
Water, chlorinated 0 ≤ 200 ppm 100 38 100 38 125 52 275 135 200 93 200 93 150 66
Water, chlorinated 200 ≤ 2000 ppm NR NR NT NT NT NT 150 66 100 38 150 66 110 43
Water, chlorinated 2000 ≤ 3500 ppm NR NR NR NR NR NR 125 52 NR NR 150 66 110 43
Water, chlorinated Sat'd NR NR NR NR NR NR 75 24 NR NR 150 66 150 66
Water, chlorinated brine NT NT NT NT NT NT 150 66 120 49 150 66 150 66
Water, deionized 200 93 200 93 205 96 275 135 212 100 175 79 180 82
Water, demineralized 200 93 200 93 205 96 275 135 250 121 200 93 200 93
Water, distilled 200 93 200 93 205 96 275 135 212 100 175 79 200 93
Water, fresh 200 93 200 93 225 107 275 135 212 100 175 79 200 93
Water, hard 200 93 200 93 225 107 275 135 212 100 175 79 200 93
Water, pH 2-13 210 99 210 99 225 107 275 135 212 100 175 79 200 93
Water, reverse osmosis 200 93 200 93 225 107 275 135 212 100 175 79 200 93
Water, salt 210 99 210 99 225 107 275 135 250 121 175 79 200 93
Water, sea 210 99 210 99 225 107 275 135 250 121 175 79 200 93
Water, steam condensate (1) (1) (1) (1)

225(1) 107(1) 250 121 NR NR NR NR 200 93
White liquor (pulp mill) NT NT NT NT NT NT 275 135 NT NT NT NT 150 66
Xylene 200 93 125 52 205 96 200 93 125 52 NR NR NR NR
Zinc acetate NT NT NT NT NT NT 200 93 180 82 180 82 180 82
Zinc bromide NT NT NT NT NT NT NT NT 250 121 200 93 NT NT
Zinc chlorate Sat'd NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Zinc chloride ≤ 50% 200 93 200 93 225 107 250 121 250 121 200 93 NT NT
Zinc chloride > 50% 200 93 200 93 225 107 250 121 225 107 180 82 200 93
Zinc electrolyte NT NT NT NT NT NT NT NT NR NR 150 66 NT NT
Zinc nitrate Sat'd 200 93 200 93 200 93 250 121 (1) (1)
200 93 NT NT
Zinc phosphate NT NT NT NT NT NT NT NT NT NT 180 82 200 93
Zinc plating solution (1) NT NT NT NT NT NT NT NT NT NT NT NT NT NT
Zinc sulfate Sat'd 70 21 70 21 70 21 275 135 250 121 200 93 200 93

Footnotes
1. Contact NOV Fiber Glass Systems Application Engineering for further 6. All grooved adapters, Bondstrand Key-Lock connections and 8”
review and recommendations. and larger Green Thread reducer bushings are not recommended
for this service. Furthermore, exposed glass fibers at machined
2. Based on limited service and test data, could be serviceable at surfaces and/or threads must be covered with a protective coating
higher temperatures. Contact NOV Fiber Glass Systems Application of adhesive during installation. An adhesive may be used in place
Engineering for consideration of higher temperature service. of thread locking compound in these services.
3. Avoid service conditions where dry gasses such as chlorine or sulfur 7. For very low caustic and acidic concentrations in water use the
dioxide may condense to liquids inside fiberglass piping systems. recommendations under “Water, pH 2-13”.
Furthermore, liquid chlorine and sulfur dioxide should not be
confused with solutions mixed with water. 8. Requires the use of RP-106 adhesive.
4. Pneumatic conveyance of dry chemicals is not recommended. 9. Not recommended for service temperatures above the chemical
Contact NOV Fiber Glass Systems Application Engineering for compounds boiling point at the operating pressure.
further review.
5. These recommendations represent chemical compound saturation

concentrations at atmospheric pressure. Higher concentrations or
super saturation caused by higher pressure in a closed system may
increase corrosion. Contact NOV Fiber Glass Systems Application
Engineering for further review.
assumes responsibility for liability for any loss, damage or injury Phone: 210 477 7500
resulting from the use of information and data herein nor is Fax: 210 477 7560
any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the web site
noted in this literature.

ENG1030ENG July 2016
OIL & GAS CHEMICAL
& INDUSTRIAL
Red Thread™ HP,

Green Thread™ HP,
and Silver Streak™
Pipe Installation Handbook
Matched Tapered
Bell & Spigot Joints
nov.com/fgs
2
Matched Tapered Bell & Spigot Joints
This fabrication manual is offered to assist you in the proper
fabrication and installation procedures when assembling your
NOV Fiber Glass Systems piping system.
If you do not find the answer to your questions in the manual, feel
free to contact us or your local distributor.
Our products must be installed and used in accordance with
sound, proven practice and common sense.
The information supplied by NOV Fiber Glass Systems in its
literature must be considered as an expression of guidelines
based on field experience rather than a warranty for which the
company assumes responsibility. We offer a limited warranty of
its products in the Terms and Conditions of Sale. The information
contained in the literature and catalogs furnished cannot ensure,
of itself, a successful installation and is offered to customers
subject to these limitations and explanations.
Installing fiberglass pipe is easier than installing carbon steel,

stainless steel, and lined steel due to its light weight. Learning the
proper methods to prepare and make-up bell & spigot joints can
help ensure the reliability and long-term performance of your
piping system.
We offer the TQI Plus (ASME B31.3) Fabrication and Assembly

certification program. Qualified Field Service Representatives
train fabrication and assembly crews, conduct and supervise
fabrication work, and inspect work in progress.
For complete information concerning these training seminars,

contact your local distributor or NOV Fiber Glass Systems.
3
SAFETY
The safety alert symbol indicates an important safety
message. When you see this symbol, be alert to the
possiblity of personal injury
CAUTION
As this pipe may carry hazardous material and/or operate at a
hazardous pressure level, you must follow instructions in this
manual to avoid serious personal injury or property damage. In
any event, improper installation can cause injury or damage.
In addition, installers should read and follow all cautions and
warnings on adhesive kits, heat packs, propane torches, etc. to
avoid personal injury. Also, observe general safety practices
with all saws, tools, etc. to avoid personal injury. Wear protective
clothing when necessary. Make sure work surfaces are clean and
stable and that work areas are properly ventilated.
4
Table of
Contents
Section 1 — Pipe Products

Section 2 — Site Considerations
Section 3 — General Installation Instructions
Section 4 — Fabrication of Red Thread HP, Green Thread HP and Silver Streak
Pipe and Fittings
Section 5 — Installation Considerations / Hydrotesting
Section 6 — Helpful Information / Conversions
Table of Contents
Introduction�� 2
Fabrication & Installation Assistance�� 2
Section 1
Pipe Products 7
Pipe Products�� 8
• Description of Pipe Products�� 8
• Pipe Grades�� 8
• Fittings�� 9
• Adhesives�� 9
Fabrication Accessories��12
Joining Systems��14
Section 2
Site Considerations15
Storage and Handling��16
Tools, Equipment and Supplies�� 17
Suggested Crew Setup��21
Adverse Weather Recommendations��23
Burial Recommendations��24
Anchors, Guides and Supports��31
Section 3
General Installation 33
Read This First��34
Cutting PIpe��35
6
Section 4
Fabrication of Red Thread HP, Green Thread HP and Silver
Streak Pipe and Fittings36
Tapering Pipe��37
Tapering Tool Reference Chart��39
Joint Assembly��40
Close Tolerance Piping��41
Adhesive Mixing��44
Take-Off Dimensions��46
1"-6" Bell x Spigot Joints��51
8"-36" Bell x Spigot Joints��52
T.A.B. Joints��60
Joint Cure and Heat Collars��61
Repairs��63
Section 5
Installation Considerations70
Testing��71
System Start-Up�� 74
Water Hammer�� 74
Fiberglass Flanges�� 74
Connecting to Other Systems��81
Painting Pipe��82
Section 6
Helpful Information83
Conversions��84
Decimal Equivalents of Fractions��85
Definition of Terms��86
How to Read Flanged or Reducing Fittings��92
How to Figure a 45° Offset��93
7
Section 1
Pipe
Products
Pipe Grades
Fittings
Adhesives
Fabrication Accessories
Joining Systems
Description of pipe products
The performance characteristics of a fiberglass pipe system
depend on several important elements including the resin and
curing agent, as well as the manufacturing process and type and
thickness of the pipe’s corrosion barrier.
NOV Fiber Glass Systems' piping systems are manufactured
using epoxy, vinyl ester, or isophthalic polyester resin systems.
All are heat cured for optimum chemical resistance and physical
properties. Match your temperature, pressure and chemical
resistance requirements to the piping system.
Pipe Grades
Red Thread HP
Epoxy pipe grade that provides long service life, lightweight and
corrosion resistance. Used for light chemical services in salts,
solvents and pH 2 to 13 solutions up to 210°F and pressures to
25 bar (362 psig). Available in 2"-42" pipe sizes. T.A.B. (Threaded
and Bonded bell & spigot) is the primary joining method for 2"-6"
diameter pipe. Matched tapered bell & spigot joining method is
used for 8"-42" pipe.
Green Thread HP
Epoxy pipe with 15-20 mil resin-rich liner that provides excellent
chemical resistance to dilute acids and caustics. Rated for
temperatures up to 230°F (110°C) and pressures to 40 bar (580
psi). Matched tapered bell & spigot connection is provided on all
1"-42" pipe sizes.
Silver Streak
Custom filament wound pipe is specially designed for abrasive

and corrosive services found in flue gas desulfurization. It
is a proprietary blend of epoxy resin and abrasion-resistant
additives. Rated for temperatures to 225°F and 225 psig.
Available in 2"-24" pipe sizes.
9
Fittings
All fittings are black in color. Green Thread fittings may be
used with Red Thread and Green Thread pipe. Be sure to use
the correct grade of pipe and fittings for your service. Consult
Fittings & Accessories Bulletins for pressure rating limits on
various fittings. The lowest rated fitting determines the system
pressure rating.
Most compression-molded fittings have a center line dot or cross
which will assist you in making measurements.
Photo 1
Fittings
Adhesives
Our adhesives are formulated for specific use with the companion
pipe grades. Use only the recommended adhesive with each
pipe grade - do not mix systems! Standard adhesives are a
two-component system (Parts A and B) which must be mixed
prior to use. Detailed instructions for adhesives are provided
with each kit. Read these instructions thoroughly and follow the
recommended procedures. The cure time and pot-life of the
adhesive is dependent on temperature. Refer to the adhesive
instructions. Ambient temperatures above 100°F require extra
care by the fabricator to assure sufficient working time of the
adhesive. Refer to Adverse Weather Recommendations on page
23.
10
Adhesive Selection
Standard adhesive kits are designed to be used with specific
piping systems as shown in Table 2.
Adhesive Working Life

Working life or pot life is the time it takes for the adhesive to
harden in the mixing can. Refer to Table 1 below.
Table 1
Adhesive Estimated Pot Life
Pipe Resin Pot Life @ 70°F Pot Life @ 90°F

Adhesive
Systems (min.) (min.)
Epoxy 2000 20 12
Epoxy 8000 15 8
NOTE:
Pot life is the time available for fabrication. Times may vary depending
upon temperature, humidity, quantity mixed, etc.
11
Table 2
12
Adhesive Selection (refer to Bulletin ADH4000 for more information)
Number of Bonds per Kit

Use with these Max.
Kit #
Piping Systems Temp. 36”-
1 11/2 2 3 4 6 8 10 12 14 16 18 20 24 30
42”
8014 45 27 21 15 8 5 3 2 1 1⁄2
Red Thread HP
230°F 8024 20 12 9 6 4 2 1
Green Thread HP
(110°C) 8069 8 4 3 2 2 1 1⁄2 1⁄2
Silver Streak
8036 1⁄2 1⁄2
Ambient temperature, adhesive working life and number of crewmen should be considered when ordering adhesive.
For long runs of 8” and larger pipe, one kit per joint is recommended
Fabrication Accessories
Heat Collars and Heat Blankets
We offer high temperature heat collars and silicone heat blankets
for use in curing of adhesive joints. The blankets and collars
have a pre-set thermostat which controls the temperature of
the unit. See page 60 for heat collar cure times for adhesive joint
fabrications.
Photo 2 Photo 3
Heat Collar Heat Blanket
Heat Gun
High wattage electric heat guns are also available to heat
adhesive joints. The heat guns are 1600 watt capacity.
Photo 4
Heat Gun
Heat Packs
A heat pack unit consisting of ties and reactants in a plastic bag
attached to foil paper is also available. Heat packs will cure joints
within one hour.
Tapering Tools
Matched tapered joints require various tools for making the
tapered spigot in the field (RT, GT, SS). Refer to Table 6 on page 40
for selection of proper tapering tool.
13
Come-Along
Specifically designed hydraulic come-alongs are available for
8"-42" piping systems (RT, GT, SS). Especially useful for long
straight runs of pipe.
Photo 5
Come-Along
Ratchet-Type Cable Come-Along

Kit consists of two manual cable puller come-alongs and one
strap clamp kit. It is a mechanical aid used to join larger diameter
piping. The come-along is most useful for 8"-16" pipe sizes to aid in
the alignment and landing of the spigot end into the bell.
Photo 6
Ratchet-Type Cable Come-Along
Strap Clamp Kit

We offer Strap Clamp Kits that can be used in conjunction with
come-alongs for bonding 8"-16" fittings. Strap clamp kits consist
of two strap clamps and four D belts.
Photo 7
Strap Clamp Kit
14
Joining Systems
Bell and Spigot Joint
The adhesive bonded, tapered bell and spigot joint is a primary
joining method for the following products:
1"-42" Green Thread piping and pipe to fittings
2"-42" Red Thread piping and pipe to fittings
2"-24" Silver Streak pipe to fittings
Pipe is supplied with one end tapered (the spigot) and the other
end belled (integral bell or factory bonded coupling) to accept
a tapered spigot. The joint is made by applying adhesive which,
when cured, is compatible with the piping systems for joint
strength and corrosion resistance.
T.A.B. (Threaded and Bonded) Joint
The T.A.B. joint is the primary joining method for the following
product:
2"-6" Red Thread piping and pipe to couplings.
The joining system combines both threads and adhesives on
the bonding surfaces. The mechanical locking action of these
promotes positive makeup which prevents back out during
adhesive curing. Standard tapered bell fittings are used with this
system.
Figure 1 Figure 2
Bell and Spigot Joint T.A.B. (Threaded and Bonded) Joint
15
Section 2
Site
Considerations
Storage and Handling

Tools, Equipment and Supplies
Suggested Crew Setup and Assembly
Recommendations for Fabrication in Adverse Weather Conditions
Buried Recommendations
Anchors, Guides and Supports
Site Considerations
Storage and Handling
Pipe and Fittings

Fiberglass reinforced pipe, fittings, and adhesives require special
storage and handling. Care should be taken in transporting,
unloading, handling, and storing products to prevent impact and
other damage.
When transporting pipe, the spacers under and between the pipe
joints must be of sufficient width to avoid point loading, which
could produce cracking or buckling damage. A minimum of four
spacers should be used for supporting 14" and larger 40’ long pipe
joints. More spacers should be used for smaller pipe or if pipe is
stacked over eight feet high.
Due to its light weight, lifting equipment is usually not required for
1" - 6" pipe. When lifting equipment is required, use nylon slings or
chokers. Do not allow chains or cables to contact the pipe during
transport or handling. If a pipe or fabrication is more than 20 feet
long, use at least two support points.
For storage, a board (2" x 4" minimum) should be placed under
each layer of pipe approximately every ten feet. The intent is
to support the pipe and distribute the load evenly. The pipe
should also be braced on either side of the pipe rack to prevent
unnecessary pipe movement. Avoid placing pipe on sharp edges,
narrow supports, or other objects that could cause damage to
the pipe wall. When storing pipe directly on the ground, select
a flat area free of rocks and other debris that could damage the
pipe. Stack pipe a maximum of 8’. Our pipe is furnished factory
packaged in compact, easy-to-handle bundles complete with
protective end caps. Leave these caps in place until installation
time to protect the pipe ends as well as to prevent dirt or other
material from getting into the pipe. Fittings are packaged in
cardboard boxes and should be stored in a dry area. If fittings are
removed from the boxes, protect machined bells and spigots from
exposure to direct sunlight.
If the protection on the pipe ends are damaged or removed, cover
17
immediately with corrugated cardboard and/or heavy duty black
plastic.
The pipe can be damaged when joints or bundles of pipe are
dropped during handling or shipping. Severe localized impact
blows may result in damage to the fiberglass reinforced structure
in the pipe wall. Before installation, inspect the pipe’s outer
surface for any damage.
Do not use damaged pipe unless inspected and approved by
a NOV Fiber Glass Systems’ representative. If impact damage
occurs, the damaged areas may be recognized by a star type
fracture on the pipe. Pipe that has been damaged should have
a length cut away approximately one foot either side of the
impacted site.
NOTE:
Do not allow the bell end of the pipe to support any pipe weight.
Do not allow deformation of the pipe due to supports or straps.
Adhesive
Refer to adhesive instructions included in each kit for storage life
recommendations.
Safety Data Sheets (SDS) are available at nov.com/fgs.
Tools, Equipment and Supplies
Requirements for Installation

For maximum efficiency, the following tools and equipment are
recommended prior to any installation:
• Pipe Stands, Jacks, Chain Vise, Come-along & strap clamp kit
• Hand Tools
- Level, Marking Pen, Tape Measure, Pipe Wrap
- Hacksaw (22-28 teeth/inch)
- Tapering tool (See pages 38-40)
- Shop hammer, 3 lbs, and a 2x4 block of wood (for 1"-6" RT, GT, SS)
18
• Power Tools
- Power tapering tools (See pages 38-40)
- Circular power saw with a grit edge abrasive blade aluminum
oxide, carbide or diamond
- Jigsaw with carbide abrasive blade or fine-tooth metal
cutting blade
- Heat gun, heat blanket or collar
- T.A.B. wrenches (for 2"-6" T.A.B. joint piping systems)
• Expendables
- Clean, Dry, Lint-Free Shop Cloths
- Sandpaper Disc/Emery Cloth (80-120 grit for RT, GT, SS)
- Impermeable gloves
- Chemical splash goggles
NOTE: You must use the proper tool for tapering each size and type of
pipe (see pages 38-40).
Equipment for Cool Weather (Below 70°F) pipe assembly:
• Heat source
- Portable torch with spreader tip, or
- Portable electric heat lamp, or
- Industrial hot air gun
• A means of maintaining adhesive kits at 70°-80°F:
- A box with a 25 watt light bulb, or
- Inside of a warm vehicle with the heat running.
• Heat assisted curing
- Electric heating collars or blankets
- Chemical heat packs
WARNING: Be sure there are no flammable material or gas
present when using any type of heating device.
19
Additional equipment for 8"-42" pipe assembly (RT, GT, SS):
• Manual or hydraulic come-alongs for 8" - 16"
• Hydraulic come-alongs for 18"- 42"
• Strap clamp kit for 8" - 16"
• Strap Clamp kit and manual come alongs 8" - 16" /HP 32 - HP 40
systems
• Sledge hammer, 10-16 lbs., and a 4 x 4 block of wood
Additional equipment for applying saddles:
• Power sander with 24-60 grit sanding disc
• Hose clamps.
Table 2.1
Suggested labor times for Bell x Spigot Piping Systems
Scribe & Joint

Pipe Hand Power
Setup(1) Cutting Makeup
Size Tapering Tapering
Hand/power (7,8)
in min min/jt min/jt min/jt min

1 3 1.33/1.25 1 0.25 (2) 1
11⁄2 3 1.33/1.25 1.5 0.25 (2) 1
2 3 1.50/1.25 2 0.25 1.5
3 3 2.0/1.33 3 0.25 2
4 4 5.0/2.5 4 0.25 3
6 5 7.0/3.0 5 2.5 (2,3) 4
8 7 4.5/3.5 22 8.0 (4,5,9) 5
10 7 NA/5.0 35 10.0 (5, 9) 6
12 8 NA/5.0 40 12.0 (5, 9) 8
14 9 NA/5.0 NA 12.0 (5,9) 10
16 10 NA/6.0 NA 12.0 (5,9)
14
18 12 NA/8.0 NA 25.0 (6,9) 14
20 12 NA/8.0 NA 28.0 (6,9) 20
24 15 NA/12.0 NA 30.0 (6,9) 30
30 18 NA/15.0 NA 60.0 (9,11) 36
36 24 NA/20.0 NA 70.0 (9,11) 40
42 30 NA/24.0 NA 90.0 (9,11) 45
20
Suggested Labor Times for Bell x Spigot Piping Systems
These numbers are based on installations using experienced
(1)
crews in typical installation conditions. They do not include

extreme weather conditions, time used for gathering supplies
and tools, break time, manpower issues, etc. Assume 6 hours
of productive labor for every 8 hours worked. Adjustment
factors should be applied to these base units to compensate
for prevailing production and job conditions. Because of all the
variables involved, NOV Fiber Glass Systems is not responsible for
any differential between these numbers and actual results.
(2)
2000 series Power Tools
(3)
2"-6" Hand Tapering Tool
(4)
Individual Tapering Tool
(5)
8"-16" Taper/Scarf Tool
(6)
18"-24" Taper Tool
Each joint makeup calculation includes cleaning, sanding,
(7)
applying adhesive and proper engagement. Allow three minutes

for mixing adhesive.
The units (time) listed above are based on using experienced
(8)
crews on fitting intensive runs. For straight run pipe, contact your
local representative.
(9)
Time doubles for HP 25 products.
Includes set up for hydraulic or manual come-along and setting
(10)
pipe stand levels.

(11)
Use the 30"- 42" taper tool.
21
Suggested Crew Setup and Assembly
Manpower requirements change depending on whether the
installation is simple, consisting of long, straight runs, or complex.
It also depends on pipe size, installation temperature, and other
similar influences. Following are some general guidelines that
are applicable to most installations. If you have any questions,
please contact an NOV Fiber Glass Systems representative for
information.
Suggested Crew Size for 1”-6” straight long pipe runs
A three-worker crew is the minimum recommended crew size.
A four-worker crew is sometimes more efficient, even when
installing 1" - 6" diameter pipe.
Man # Crew Description
Clean/prep/align
1 Removes end caps, sands and cleans joint and aligns pipe for
bonding.
Adhesive mixer/bonder
2
Mixes adhesive and applies to bell and spigot.
Assembly man
3
Helps make up joint and checks for lock up.
Pre-heat/prep/supplies
(optional through 4"; recommended on 6")
4 Pre-heats joints and helps keep pipe aligned. Also applies heat
collars during cool weather. (All help in moving supplies and
equipment from joint to joint.)
22
Suggested Crew Size for 8"-42" straight long pipe runs
A six or seven crew members is recommended.
Man # Crew Description
Clean/prep/align
1 Removes end caps, sands and cleans joint and aligns pipe for
bonding.
Mixes adhesive and applies to bell and spigot. Marks insertion
2
depth and determines when joint is locked up. Assists with come-
along.
3
Helps #2 with adhesive and assists with come-along.
Pre-heat/alignment man
4
Pre-heats joints, helps align joints and assists with come-along.
Alignment man
5 Sets level of pipe and aligns joint for proper insertion; directs
tractor driver.
Truck driver/Supply man (optional)
Drives supply truck and assists with all aspects of installation.
6
Also coordinates heat collars during cool weather and ice chest
during hot weather.
Tractor Operator
7 Operates side boom tractor, track hoe or backhoe.
(All help in moving supplies and equipment from joint to joint.)
In more complex pipe assemblies, the crew size will depend

on the amount of tapering and prefabrication needed. In most
cases, a three-worker crew is the minimum for any size piping
installation. In some instances (small jobs with only a few joints)
only one or two crewmen will be required.
23
Recommendations for Fabrication in Adverse Weather
Conditions
The piping can be installed in adverse weather conditions when
the necessary precautions are taken.
Actual work will often be more quickly completed in high
temperature conditions. Low temperatures can increase the work
time 20%-35% over normal shop conditions. A similar increase is
common for high moisture conditions.
Hot Weather Installation Tips
Hot weather conditions, temperatures above 90°F, will greatly
reduce the working time of the adhesive. The following steps are
recommended when fabricating in hot weather conditions:
1. Avoid direct sunlight on the joining surfaces.
2. Store adhesive in a cool area.
3. Keep mixed adhesive in an ice chest with sealed bag of ice or
ice pack.
Cold Weather Installation Tips
Adhesive cure time is directly related to the temperature. Colder
temperatures result in longer cure times.
CAUTION: Overheating the adhesive could result in pre-mature
exotherm.
The following steps should be used when fabricating in colder
temperatures:
1. Adhesive kits should be placed in a warm room for six
to twelve hours before application in order to reach
temperatures of 80°F -100°F. This will make mixing much
easier and speed cure times. Or use a box with a 25 watt light
bulb to warm adhesive kits.
2. When possible, piping should be bonded indoors into
sub-assemblies. The warmer conditions of these areas will
allow faster cure times.
3. Pre-warm bonding surfaces to 80°F - 100°F when
temperature falls below 70°F.
24
4. A heat gun, collar or blanket may be used to obtain a faster
cure time. Apply a layer of fiberglass insulation or a welding
blanket around the heat collars or blankets when installation
temperatures are below 50°F.
Extreme Moisture
Adhesive Joints - If fittings or pipe have moisture on the bonding
surface, wipe them dry prior to sanding and if within safety
guidelines use some type of heat to complete drying.
• Sand pipe or fittings immediately before applying the adhesive
to bond the joint. Sand surfaces until a fresh, dry surface is
present, then remove dust with a clean dry cloth, and apply
adhesive.
• Cure per the previous recommendations for normal, extreme
heat or extreme cold temperatures.
Buried Installations
These are general guidelines only. For more details see
Engineering and Piping Design Guide.
25
Offset Bending Allowance for Green & Red Thread HP 16/HP
25 Pipe (contact Applications Engineering for 30" - 42")
Pipe X Y Y
Size Straight Run Offset for HP 16 Offset for HP 25
in ft m ft m ft m
20 6.1 2 0.6 2 0.6
2
40 12.2 10 3.0 8 2.4
40 12.2 6 1.8 5 1.5
3
60 18.3 16 4.9 12 3.7
40 12.2 5 1.5 4 1.2
4
80 24.4 23 7.0 17 5.2
40 12.2 3 0.9 3 0.9
80 24.4 15 4.6 11 3.4
6
120 36.6 34 10.4 26 7.9
160 48.8 67 20.4 49 14.9
80 24.4 11 3.4 9 2.7
120 36.6 25 7.6 20 6.1
8
160 48.8 47 14.3 36 11.0
200 61.0 78 23.8 58 17.7
80 24.4 9 2.7 7 2.1
120 36.6 20 6.1 16 4.9
10
160 48.8 36 11.0 28 8.5
200 61.0 59 18.0 45 13.7
80 24.4 7 2.1 6 1.8
120 36.6 17 5.2 13 4.0
12
160 48.8 32 9.8 24 7.3
200 61.0 51 15.5 38 11.6
80 24.4 6 1.8 5 1.5
120 36.6 15 4.6 12 3.7
14
160 48.8 28 8.5 21 6.4
200 61.0 44 13.4 33 10.1
80 24.4 5 1.5 4 1.2
120 36.6 13 4.0 10 3.0
16
160 48.8 23 7.0 18 5.5
200 61.0 36 11.0 28 8.5
26
Pipe X Y Y
Size Straight Run Offset for HP 16 Offset for HP 25
in ft m ft m ft m
80 24.4 5 1.5 4 1.2
120 36.6 11 3.4 9 2.7
18
160 48.8 19 5.8 16 4.9
200 61.0 31 9.5 25 7.6
80 24.4 4 1.2 4 1.2
120 36.6 10 3.0 8 2.4
20
160 48.8 17 5.2 15 4.6
200 61.0 27 8.2 23 7.0
80 24.4 3 0.9 3 0.9
120 36.6 8 2.4 7 2.1
24
160 48.8 16 4.9 12 3.7
200 61.0 25 7.6 19 5.8
Table 3
Burial Depths*
Minimum Maximum
Product
ft m ft m
1"-4" Red Thread HP16/HP 25 2 0.6 15 4.6
6"-24" Red Thread HP16/HP 25 3 0.9 15 4.6
1"-12" Green Thread HP16/HP 25 2 0.6 15 4.6
14"-24" Green Thread HP16/HP 25 3 0.9 15 4.6
1" - 12" Silver Streak 2 0.6 15 4.6
14" - 24" Silver Streak 3 0.9 15 4.6
* Based on a 1000 psi composite constrained modulus. Contact the factory for detailed
information for your specific application.
NOTE: Contact NOV Fiber Glass Systems’ Applications Engineering for HP 32 & HP 40
systems.
27
Burial Depth:
Minimum burial depth in unpaved areas for pipe subjected to
vehicular loads depends on pipe grade, pipe size, vehicle axle
weight, and the bedding material. With a standard legal axle load
of 34,000 lbs., the minimum depth of cover (from the top of the
pipe to the surface) for moderately compacted non-clay bearing
soils is shown in Table 3.
Maximum burial depth is dependent on the backfill material. For
moderately compacted soils that do not contain large amounts
of highly expansive clays, the maximum burial depth is shown in
Table 3.
The pipe should always be buried below the frost line.

Trench Preparation - Final bedding of the trench must be as
uniform and continuous as possible. Before backfilling, fill all
gaps under the pipe with proper bedding material. Avoid sharp
bends and sudden changes in slope. It is important to remove all
sharp rocks, cribbage, or other foreign objects that could come in
contact with the piping.
Bedding Requirements - Fiberglass pipe can be damaged by
point contact or wear with the trench bottom and walls, improper
bedding materials, or adjacent pipe. Use recommended bedding
material a minimum of 6 inches thick at the bottom, sides,
and top of the piping (refer to Table 4). Adjacent pipes should
be spaced the greater of 6 inches or one pipe diameter. The
piping can be laid directly on the trench bottom if the native soil
meets the requirements of a recommended bedding material
(refer to Table 4). In some situations, the trench bottom can be
“scratched” such that a natural cradle of dirt is formed. Never
28
Table 4
Recommended Bedding Materials
Compaction Proctor
Bedding Material
Density
Crushed rock or pea gravel 3⁄4” maximum size Not Required
Coarse-grained sand or soil with little or no fines 75-85%
Coarse-grained sand or soil with more than 12%
85-95%
fines
Sand or gravel with more than 30% coarse-
85-95%
grained particles
Sand or gravel with less than 30% coarse-
Greater than 95%
grained particles
lay fiberglass piping directly against native rock or shale. Always

use dry, unfrozen bedding materials that do not contain foreign
objects or debris. Never use water flood for compaction. Slurries
can be used that are intended for burial of flexible piping systems.
When using slurries, care must be taken to prevent floating or
deformation of the piping.
Pipe Support - Fiberglass pipe is flexible and requires the
support of the bedding material to keep the pipe round in burial
applications. It is very important that a recommended bedding
material is properly compacted around the entire circumference
of the pipe. (Refer to Table 4) Tamp the bedding material under
the bottom half of the piping to prevent voids or areas of low
compaction. Vibratory or similar tamping equipment can drive
29
small stones or debris into the pipe wall if they are present in
the bedding material. Avoid striking the pipe with tamping
equipment as the pipe may be fractured.
High Water Tables or Vacuum - Consult factory for
recommendations.
Road Crossings - When laying fiberglass pipe under road
crossings, it may be necessary to pass the pipe through conduit
to protect the pipe. Pad the pipe to prevent rubbing or point
loads against the conduit.
Wall Penetrations
Where the pipe goes through or passes under a concrete
structure, precautions must be taken to prevent bending or point
loading of the pipe due to settling. A minimum 2” thick pad of
30
resilient material should be wrapped around the pipe to provide
flexibility and prevent contact with the concrete. If bolts are used
in the resilient material, care should be taken that the bolts, nuts,
or washers cannot come into point load contact with the pipe.
Bedding depth under the pipe should be increased to a minimum
of 12" or one pipe diameter, whichever is greater, for one pipe
joint length away from the concrete.
Timing - Test and cover the pipe as soon as possible to reduce
the chance of damage to the pipe, floating of the pipe due to
flooding, or shifting of the line due to cave-ins.
Two Point Lifting of Red Thread & Green Thread HP Series
Piping The Lift Points table provides the locations for safe two
point lifting with straps at least 4 inches in width. The cantilever
Lift Points
Nominal Cantilever Mid-Span Lengths
Pipe Lengths (ft)
Size Lengths (ft) (ft)
in Number Length Min. Max. Min. Max.
8 3 120 24 26 68 72
10 3 120 20 28 64 80
12 3 120 22 31 58 76
14 3 120 22 31 58 76
16 3 120 20 35 50 80
18 3 120 19 36 48 82
20 4* 160 31 37 86 98
24 4* 160 30 40 80 100
30 4* 160 30 40 80 100
36 4* 160 30 40 80 100
42 4* 160 30 40 80 100
* The same cantilever length applies for 3 pipe lengths.
Lift Point Lift Point
Min Min
Max Max
Cantilever Length Mid-Span Length Cantilever Length
31
lengths are critical and should be followed without exception.
Lifting and moving of the pipe should be performed by smooth
motions. Avoid aggressive jerking or rough movement of pipe
during installation.
Anchors, Guides and Supports

Pipe Hangers - Pipe hangers such as
those shown are often used to support
pipe in buildings and pipe racks.
However, the use of too many hangers
in succession can result in an unstable
line when control valves operate, and
during pump start-up and shutdown.
To avoid this condition, the designer
should incorporate auxiliary guides
periodically in the line to add lateral
and axial stability.
Pipe Guides - Guides are rigidly fixed to
the supporting structure and allow the
pipe to move in the axial direction only.
Proper guide placement and spacing are
important to ensure proper movement
of expansion joints or loops and to
prevent buckling of the line.
The guiding mechanism should be loose
so it will allow free axial movement of the
pipe. “U” bolts, double-nutted so they
cannot be pulled down tight, are often
utilized for guides.
Primary and secondary guides, i.e.,
those immediately adjacent to expansion joints, are spaced more
closely than intermediate guides. Refer to Engineering & Piping
Design Manual, for details.
Piping entering expansion joints or expansion loops require
additional guides. Refer to Engineering & Piping Design Manual for
details.
32
Pipe Supports - Piping supports for the
pipe should be spaced at intervals as
shown in the product bulletins.
NOTE: Properly spaced supports
do not alleviate the need for guides
as recommended in the preceding
section. Supports that make only point contact or that provide
narrow supporting areas should be avoided. Some means of
increasing the supporting area should be used; sleeves made
from half of a coupling or pipe are suitable. Support pumps,
valves and other heavy equipment independent of the pipe. Refer
to pump and valve connection instructions on page 80.
Pipe Anchors - Pipe anchors divide a pipeline into individual
expanding sections. In most applications, major pieces of
connected equipment, such as pumps and tanks, function as
anchors. Additional anchors are usually located at valves, near
changes in direction of the piping, at blind ends of pipe, and at
major branch connections. Provisions for expansion should be
designed into each of the individual pipe sections.
FRP Anchor Sleeve
Snug fit
Clamp, snug
but not tight
Weld or bolt
anchor to support
member
Refer to Engineering & Piping Design Guide, for a thorough

discussion on supports, anchors and guides.
33
Section 3
General
Installation
Instructions
Read
34 This First
Cutting Fiberglass Pipe
Installation Statement
Important - Read this First
Before beginning the actual assembly procedures, read and
make sure all installers thoroughly understand the following
instructions.
All bonding surfaces must be clean, dry and factory fresh
in appearance before applying adhesive. When end caps
have been lost, surfaces will weather and result in loss of bond
strength. When surfaces are weathered, re-taper (RT, GT, SS)
spigots to achieve a factory fresh appearance. (Note: T.A.B.
couplings that have weathered must be replaced.)
Matching tapered bell and spigot joints require a very thin
adhesive bond line for maximum strength and durability.
The adhesive used with tapered joints is very strong when used in
bond lines a few thousandths of an inch thick. The same adhesive
may be brittle in thick sections resulting in poor bond strength.
To achieve a thin bond line, the matched tapered angles of the
joint are designed to mechanically “lock-up” when wedged
together.
Using mechanical force assures “lock up” and a thin bond
line. Hammering a wooden block placed against the bell end of
pipe, or using mechanical devices such as come-alongs should
be used to “lock up” the joint.
NOTE: For T.A.B. joints, special T.A.B. wrenches are required to
achieve the mechanical lock up in the joint.
Adverse weather conditions require special precautions
when bonding pipe. (See page 24, Recommendations for
Fabrication in Adverse Weather Conditions) The adhesive is
very viscous (thick) when cool or when applied to cool pipe. The
thick adhesive can actually be stiff enough to prevent joint “lock
up.” When the adhesive is hot or when it is applied to hot pipe,
the available working time may be significantly reduced. For
Installers new to fiberglass it is strongly recommended that the
system be hydrotested within the first 2500’ or 50 joints.
Matched tapered bell and spigot joints that are not “locked
up” can fail prematurely.
35
Cutting Fiberglass Pipe
NOV Fiber Glass Systems’ pipe should be cut using one of the
methods referred to under Tools and Equipment on page 18.
1. Measure pipe, remembering to allow for spigot and fitting
dimensions.
2. Scribe a cutting guide around the pipe to ensure a
perpendicular cut for proper fit.
3. Hold the pipe firmly but not to the point of crushing. If chain
vises or other mechanical holding devices are used, care
should be taken to prevent crushing or point loading of the
pipe. To prevent damage to the pipe, 180 degree sections of
pipe can be used for protective covers.
4. Saw the pipe as smoothly as possible. The pipe ends should
be square within 1 ⁄8 inch.
NOTE: For integral joint (IJ) bell ends, the bell end must be
cut off before tapering. Measure the O.D. of the pipe near the
bell end until you see the O.D. start to get larger. Cut the pipe
at this point. Depending on pipe size the distance from the
end of the bell can vary anywhere from 12" to 36".
36
Section 4
Fabrication of
Red Thread HP,
Green Thread HP
and Silver Streak
Pipe and Fittings
Tapering Pipe Take-Off Dimensions

Tapering Tool Reference Chart 1"x6" Bell x Spigot Joints
Joint Assembly 8"x36" Bell x Spigot Joints
Close Tolerance Piping T.A.B. Joints
Joint
37 Prep Joint Cure and Heat Collars
Adhesive Mixing Repairs
Tapering Pipe
Various tools are available from NOV
Fiber Glass Systems for making the
tapered spigot in the field.
To reproduce a standard taper, the
tapering tool must be marked or
adjusted. The process varies depending
on the tool being used and the product 1"-6" Tool
being tapered. Please refer to individual
tool instructions for tapering.
Refer to Table 6 on page 40 for specific
bulletin number and proper taper
angle for each size and type of pipe. Do
not taper over the bell end of integral
joint pipe. See page 36 for cutting Model 2100/2101 Tool
instructions.
1"-6" Tool - A hand-held tool that can be
adapted for power when a large number
of tapers is necessary. Different piping
systems require different mandrels.
Model 2100/ 2102/2106 Tool - Power
tool for tapering and scarfing Red
Thread and Red Thread IIA piping. Model 2300/2306 Tool
Model 2300/2306 Tool - Power tool

especially designed for tapering 1" - 6"
Green Thread piping.
8", 10", or 12" Tapering Tool - These
tools are designed for manual or power
(i.e., Ridgid® 300 or 700 power drive or
Model 2106/2306 Tool
equal) operation; there is a tool for each
size pipe.
NOTE: Red Thread and Green Thread
mandrels can be purchased separately
and used on this tool.
8", 10" or 12" Tapering Tool
38
2"-12" Remote Power Tool - Tapers
2"-12" pipe. Must change angle for 8"
and larger pipe. Recommended for 6"
tapers.
Additional material will be needed for
8" and larger tools: Sturdy work bench
2”-12” Remote Power Tool
(preferably with a metal top) or stand to
hold the tool. Strap Clamp kit to restrain
pipe while tapering.
8"-16" Taper/Scarf Tool - This is an
electrically powered tapering tool.
When using the 8"-16" tool you must
find a method to secure the pipe. This
can be done with strap clamps, a heavy
duty table for short sections or HD pipe 8”-16” Taper/Scarf Tool
stands for full lengths.
18"-24" Tapering Tool - This is an
electrically powered tapering tool. The
tool comes with different size mandrels
to taper 18"-24" pipe.
Note for HP 32 pipe: For 2"-6" pipe,
use the 2"-12" Remote Power Tool. For
8"-16" pipe, use the 8"-16" Single Point 18”-24” Tapering Tool
Taper tool. The 2"-12" Remote Power
Tool can taper 8"-12" pipe if necessary but the 8"-16" tool is
preferred for those sizes.
Note for HP 40 pipe: For 2"-16" pipe, taper angle is 1 3/4 degree.
Table 5
Extension Cord Length*
Wire Size AWG Maximum Length (ft)
12 20
10 30
8 50
*The 8"-24" single point taper tools may not operate properly with an extension cord
over 25'.
39
Tool Product Tool Taper Angle Bulleting # Comments
40
Specify product to receive correct mandrels. Order
Table 6
RT 1" = 3°; 1½ = 2½° scarfing adapter kit for secondary containment
1" - 6" Hand Tapering TLS 6600
GT 2” - 6" = 1¾° power adapter separate. Uses Ridgid 700 or
equivalent power drive with a Ridgid 774 adapter.
2100 Power RT 1¾° TLS 2000 Tapers 2" & 3"; Scarfs 3" & 4"
2102 Power RT 1¾° TLS 2000 Tapers 2"-4"; Scarfs 3"
2300 Power GT 1¾° TLS 2000 Tapers 2"-4"
The 2106 tapers 2"-6" RT. The 2306 tapers 2"-6"
2106/2306 Power RT/GT 1¾° TLS 2000 GT. The tools are interchangeable between RT/GT.
Mandrels can be purchased separate.
2700 Power SS 1¾° TLS 2000 Tapers 2”-4” Silver Streak
TLS 6608 Taper
8" Tapering Tool RT/GT 0 or 1° Tapers and scarfs 8" Red Thread and Green Thread
TLS 6609 Scarf
Tapering, Scarfing and Cutting Tool Reference Chart
Tapers and scarfs. Order scarfing adapter kit

10" & 12" Taper TLS 6612 Taper
RT/GT 0 or 1° for Secondary Containment. Uses Ridgid 700 or
or Scarfing Tool TLS 6613 Scarf
equivalent power drive with a Ridgid 774 adapter.
8"-16" or 18"-26" Single TLS 6622 Tapers or scarfs 8"-16" RT, GT, SS. Scarfs 8"-12"
8”-26” RT, GT, SS 1° or 1¾°
Point Taper Tool TLS 6621 GT, or 8"-16" secondary containment.
2"-6" - 1¾° Tapers 2"-12" pipe. Must change angle for 8" and
2"-12" Remote Power Tool RT, GT, SS TLS 6601
8"-12" - 1° larger pipe.
30"-42" Taper Tool RT, GT, SS 1¾° TLS 6636 Taper 30", 36", and 42"
Joint Prep for Red Thread, Green Thread and Silver
Streak
All bonding surfaces must be clean and dry before bonding.
• For T.A.B. joints, clean with an acceptable solvent and clean
rag. Wire brushes may also be used for cleaning T.A.B. surfaces;
however, they must be clean and free of oily contaminates.
• All bonding surfaces must be clean and dry before bonding. For
T.A.B. joints clean with an acceptable solvent and a clean rag.
Never sand T.A.B. X T.A.B. surfaces.
• For smooth tapers, sandpaper or solvent (or both) may be
used. Sand just light enough to remove any contaminates.
• Use caution as over-sanding can change the taper angle or end
dimension, and create flat spots on the spigot.
• When surfaces have weathered, sand or retaper spigots and
sand bells to achieve a factory fresh appearance. Cut at least
1" from spigots before retapering. T.A.B. couplings must be
replaced.
• Bonding surfaces must be dry, so be sure all solvent has
evaporated before applying adhesive.
When ambient temperature is below 70°F, pre warm the bonding
surfaces. Use a hot air gun, propane torch or other clean burning
heat source that has a spreader type tip, and apply heat uniformly
to bell and spigot until warm to the touch. Check temperature by
touching bonding surfaces with the back of your hand. Do not
touch with the front of your hand as this may contaminate the
joint. If hot to the touch, let cool before applying adhesive. When
using a torch to preheat, warm the bell first. It is thicker and will
hold heat longer. If an electric heating collar is used to pre warm,
place the joint together dry, then heat the O.D. of the bell to avoid
contaminating the spigot. Do not use chemical heat packs to
pre warm. Warning: Do not use propane torch around
flammable gases or liquids.
NOTE: Use of a solvent as a cleaning method is optional.
WARNING: Before using heating devices or open flames
be sure all safety checks and regulations are followed. Do
not use if flammable gases or liquids are present.
41
Some alternate cleaning solvents are acetone, methylene
chloride, and methyl ethyl ketone. After cleaning, be sure any
residual solvent has evaporated before applying adhesive.
DO NOT USE SOLVENTS THAT LEAVE AN OILY FILM ON THE
BONDING SURFACES. Only use fresh solvent directly from the
manufacturer’s container. Do not use dirty solvent or solvent
poured in a secondary bucket.
WARNING: Some degreasers and solvents are
extremely flammable. Do not smoke or use near an open
flame. Wear eye protection. Be sure to read warning labels on
containers. Do not use alcohole as most alcohol contains water
and could contaminate the joint.
Never use gasoline, turpentine, or diesel fuel to clean joints.
Solvent containers may be under pressure. Use caution when
removing inner seals, especially in warm weather. Use with
adequate ventilation.
Close Tolerance Piping - The tapered bell and spigot system
employed by FGS can be readily used to achieve dimensional
accuracy where required by a particular pipe layout. When the
installation is such that close tolerances must be maintained, you
must follow these instructions. You must accurately reproduce
tapers (spigots) in the field with the field tapering tools. This
provides a means of achieving dimensional accuracy.
Calculation to Achieve a Desired Length - Most close tolerance
installations are made to prints calling out CL to CL (center line to
center line) dimensions.
When fabricating to these dimensions, follow these procedures
per the figure below.
1. Obtain the center line to face dimension (A) of fittings to be

used from Tables 8 or 9 on pages 46-50.
42
2. Create an insertion gauge by cutting a short section of
pipe; 12" long for small diameters and 18" long for larger
diameters. Taper the pipe using the instructions supplied
with each tool. Check dry insertion. The insertion length
should be within ± 1 ⁄8” of a factory spigot insertion. NEVER
USE A FACTORY TAPER FOR A GAUGE.
3. Obtain insertion length (IL) by inserting the gauge (made
with the tool being used) into a fitting and measuring.
(NOTE: Measure each end of each fitting, because the
insertion may vary for each bell.) You can prepare and use a
short nipple as a standard insertion gauge.
NOTE: You must prepare a new gauge if you change tapering tools or make any
changes to the tool you are using.) Always add a make-up dimension (refer to Table
7) to this measurement, since the adhesive will act as a lubricant and allow greater
penetration than when the surfaces are dry. Measure each end of each fitting with
your gauge.
Table 7
Approximate Make-up Dimensions HP 16/HP 25 (M)*
Approximate Make-up
Pipe Diameter, in
Dimensions*, in
1 and 1 1 ⁄ 2 1 ⁄16
2 1 ⁄8
3 and 4 3⁄16
6 1 ⁄4
8 3⁄8
10 and 12 5⁄8
14 3⁄4
16 1
18 1 1 ⁄4
20 1 1⁄2
24 1 3⁄4
4. To achieve a specified CL to CL dimension, the length of pipe

to cut is equal to the CL to CL distance minus the sum of the
center line to face dimension of the fittings (“A” dimension)
plus the sum of the measured insertion lengths (IL) plus the
sum of the make-up allowance (M), or length of pipe to cut =
(CL to CL ) - (A + A) + (IL + IL) + (M + M).
43
Length of Pipe to Cut =
(CL to CL ) - (A + A) + (IL + IL) + (M + M)
*CAUTION: Make-up dimensions depend on the tightness of the dry fit. If the
field developed dimensions vary, use field developed dimensions.
NOTE: Use field dimensions for HP 32/HP 40 systems.
Adhesive Mixing
When the weather is cool or the adhesive has been stored in a
cool environment (below 70°F), pre warm the adhesive kits. (Do
not heat above 100°F!)
1. For epoxy empty all of the contents of the hardener bottle
into the can of base adhesive.
2. Mix all of the base epoxy adhesive with all of the hardener.
NEVER ATTEMPT TO SPLIT A KIT. Cut through the adhesive
with the edge of the mixing stick to assist in mixing the two
components.
3. Mix until the adhesive has a uniform color and a consistent
flow off the mixing stick. Wipe down the sides, bottom,
and under the rim of the can with the mixing stick to assure
complete mixture.
Complete information and safety precautions are packaged
with each adhesive kit. Review all safety precautions thoroughly
before mixing the adhesive.
ADHESIVE DISPOSAL: Once the adhesive and hardener have
been mixed and reacted, nothing can be extracted, and it is
44
classified as non-hazardous material. Dispose of in a normal
manner as other solid waste. Excess adhesive and hardener can
be mixed, allowed to react, and disposed of as above. If extra jars
of adhesive or hardener have accumulated without the other
component to mix and react, contact your regional manager.
Hardener jars, when empty are not subject to EPA regulation and
can be disposed of in a normal manner. These guidelines are
based on federal regulations. State and local regulations and
ordinances should be reviewed.
45
A A B
46
A
A
Table 8.0
A A
B
C
45° Elbow 90°Elbow Tee Lateral Cross M/FW* M/FW* *Flanges

Size M-Molded
A A A A B A B C FW-Filament Wound
1 23⁄8 23⁄4 23⁄4 37⁄8 21⁄2 23⁄4 13⁄4 3⁄4
11⁄2 27⁄8 33⁄8 33⁄8 51⁄4 31⁄4 33⁄8 13⁄4 3⁄4
2 25⁄8 33⁄8 33⁄8 65⁄8 23⁄4 33⁄8 21⁄4 / 21⁄8 3⁄4
3 33⁄4 45⁄8 45⁄8 73⁄4 41⁄4 45⁄8 25⁄8 13⁄8
Dimensions are used to
4 37⁄8 51⁄8 51⁄8 9 43⁄8 51⁄8 25⁄8 / 31⁄2 13⁄8 calculate pipe length
6 43⁄8 61⁄8 61⁄8 121⁄2 53⁄4 61⁄8 3 / 33⁄4 11⁄2 requirements to meet
8 81⁄8 115⁄8 115⁄8 161⁄4 73⁄8 115⁄8 4 13⁄4 pipeline center line to
center line dimensions.
10 85⁄8 13 13 195⁄8 83⁄4 131⁄8 43⁄4 2
12 91⁄2 14 14 243⁄4 113⁄4 14 5 21⁄4
14 121⁄2 19 19 321⁄2 153⁄4 16 31⁄8 21⁄2
Take-off Dimensions for RT, GT, Fittings (Contact Company for SS Dimensions)
16 131⁄4 201⁄4 201⁄4 353⁄4 173⁄4 171⁄4 31⁄8 21⁄2

90° & 45°
47
Degree Molded Integral
Size Crosses Laterals FW Flanges Couplings
Elbows & Flanges The X values are the
Joints
Tees nominal dry spigot
Table 8.1a
insertions used to set

pipe and fittings
in X-RT X-GT X-RT X-GT X-RT X-GT X-RT X-GT X-RT X-GT X-RT X-GT X-RT X-GT up tapering tools.
1 - 1 - 1 - 1 NA 1 - 1 - - - 1¼ The tolerances for
1½ - 1 - 1 - 1 - 1 - 1⅛ - - - 1½ dry insertion are ±⅛"
for 1"-6" and ±¼" for
2 1½ 1½ 1½ 1⅝ 1½ 1⅝ 1½ 1⅝ 1½ 1⅝ - - 1¾ 1½ 8"-16”"pipe sizes. The
3 1⅝ 1⅞ 1⅝ 1⅞ 1⅝ 1⅞ 1½ 1⅞ 1⅞ 2 - - 1¾ 1¾ final insertion referred
to as the wet locked up
4 1½ 1⅞ 1½ 1⅞ 1½ 1⅞ 1¾ 1⅞ 1⅞ 2⅝ - - 2⅛ 1⅞
position will be larger
6 2⅛ 2⅜ 2⅛ 2⅜ 2⅛ 2⅜ 2¼ 2½ 2½ 2½ - - 2⅜ 2⅛ than the X dimension.
8 3¾ 3¼ 3¼ 2⅞ 3¼ 2⅞ 2⅝ 2¼ 3⅜ 3⅜ 3⅞ 3⅞ 3⅞ 3⅜ Do not use these dry
insertion depths for
10 3⅞ 3⅝ 3¼ 3 3⅛ 2⅞ 3¾ 3⅜ 3 3 3¾ 3⅜ 3¾ 3⅜ close tolerance piping
12 4 3¾ 3⅝ 3¼ 3¼ 3 3¾ 3⅜ 3 3 3⅞ 3⅝ 3⅞ 3⅝ calculations.
14 6⅛ 6 3⅝ 3⅝ 3⅝ 3⅝ - - 2¼ 2⅜ 4⅜ 4¼ 4⅜ 4¼
16 6⅛ 6⅛ 3⅞ 3⅞ 3⅞ 3⅞ - - 1⅞ 2 4½ 4½ 4½ 4½
Dry insertion depths for standard Red Thread HP 16 and Green Thread HP 16
Table 8.2
Take off and nominal dry insertion dimensions for Silver Streak piping systems.
Refer to Silver Streak bulletin or www.nov.com/fgs for more information.
Size Coupled/Mitered Filament Wound
in in in
2 1⅞ 2⅝
3 2⅜ 2⅞
4 2 3⅛
6 2⅞ 2¾
8 3½ 5¼
10 4⅜ 5⅛
12 4⅞ 6⅜
14 5½ 4½
16 6¼ 5⅝
Table 8.3
Dry insertion depth “X” for Stub Ends
Red Thread
Size Green Thread Red Thread(1)
T.A.B.(2)
in in in in
2 2⅛ 2⅛ 1⅞
3 2⅞ 2¼ 1⅞
4 2¼ 1⅞ 1⅞
6 3⅜ 3¼ 3
(1)
Smooth Taper as built in field
(2)
Factory T.A.B. spigot
48
Van
49
45° Degree Elbows 90° Degree Elbows Integral
Tee FW Flanges Stone Coupling
Size (Long Radius) (Long Radium) Joint
(in) (in) Flanges (in)
(in) (in) (in)
Table 9a
(in)
in A X-RT X-GT A X-RT X-GT A X-RT X-GT X-RT X-GT A X-RT X-GT X-RT X-GT
1 - - - - - - - - - - - - -
1½ - - - - - - - 1⅛ - - - - -
2 - - 2½ - - 2½ - - 2½ - 1¾ - - - - -
3 - - 2¾ - - 2¾ - - 2¾ - 2⅞ - - - - -
4 - - 3 - - 3 - - 3 - 3¼ - - - - -
6 - - 2¾ - - 2¾ - - 2¾ - 3⅝ - - - - -
8 12½ 6 5⅛ 19½ 6 5⅛ 13½ 6 5⅛ - 3⅜ 6¼ 5¾ 5¼ 4⅝ 4⅛
10 14½ 6½ 6½ 23¼ 6½ 6½ 15¾ 6½ 6½ - 5 7 5½ 5¼ 5¾ 5⅜
12 16½ 7 7 27 7 7 17¾ 7 7 - 5⅝ 7¾ 6⅛ 5⅞ 6¼ 6
assembly instructions for complete information on joint lock up
14 17¾ 5¾ 5¾ 30 5¾ 5¾ 19½ 5¾ 5¾ - 4⅝ 8 5¾ 5¼ 6 5⅜
16 20 - 5¾ 34 5¾ 5¾ 21½ 5¾ 5¾ - 4½ 9 6⅜ 5⅛ 6⅜ 5⅛
18 24⅞ - 10⅞ 40 - - 26⅜ - - - 7⅜ 10½ - - - -
20 29⅝ - 12⅝ 47¼ - - 31¼ - - - 8 12½ - - - -
24 35⅞ - 15⅝ 57 - - 35 - - - 10⅜ 15½ - - - -
set up only. Do not use insertion depths (x) for close tolerance piping. Refer to joint
Actual insertions should be +¼" for 8" and larger joints. Insertion depths are for tool
lengths. Pipe must be driven together and fully locked up to assure full joint strength.
Take off dimensions for RT/GT HP 25 products. X dimensions are nominal dry insertion
Dimensions are used to calculate pipe length requirements to meet pipeline center line to center line dimensions.
Table 9b
Dry insertion depth for Green Thread HP 32 fittings
90° & 45° Degree

Size FW Flanges
Elbows & Tees
in X-GT X-GT
1* - -
1½* - -
2* - -
3* - -
4* - -
6* - -
8* - -
10* - -
12* - -
14 8⅛ 6¾
16 9⅝ 8
18 10⅛ 8⅜
20 11⅞ 10
24 15 12¾
* These sizes are rated to HP 40. See Table 9c for HP 40 insertion depths.
Table 9c
Dry insertion depth for Green Thread HP 40 fittings
90° & 45° Degree

Size FW Flanges
Elbows & Tees
in X-GT X-GT
1 - -
1½ - -
2 2½ 1¾
3 3⅛ 2½
4 3¾ 3⅛
6 4⅜ 3⅝
8 7⅜ 6⅝
10 8½ 7⅝
12 9⅞ 8¾
50
Installing 1" - 6" joints with a block of wood and a hammer
When ambient temperature is below
70°F, pre warm the bonding surfaces.
Use a hot air gun, propane torch or
other clean burning heat source that
has a spreader type tip, and apply heat
uniformly to bell and spigot until warm
to the touch. Check temperature by
touching bonding surfaces with the
back of your hand. Do not touch with
the front of your hand as this may contaminate the joint. If hot
to the touch, let cool before applying adhesive. When using a
torch to preheat, warm the bell first. It is thicker and will hold
heat longer. If an electric heating collar is used to pre warm,
place the joint together dry, then heat the O.D. of the bell to avoid
contaminating the spigot. Do not use chemical heat packs to
pre warm. WARNING: Do not use propane torch around
flammable gases and liquids.
Brush adhesive on both the bell and
spigot bonding surfaces, applying a thin
uniform coating to each . To minimize
contamination, apply adhesive to the bell
first. Adhesive should always be worked
into the machined surface by applying
pressure during application. This will “wet
out” the machined surface and maintain
the required thin bond line. Be sure that
adhesive is deep down into the bell past
the insertion depth and that all machined
taper surfaces on the spigot and the cut
end of the pipe are uniformly covered.
Excess adhesive will make the joint more
difficult to lock.
Align and lock the joint. For 2" or smaller pipe, insert the spigot
into the bell until surfaces touch, then push and turn at the
same time until a lock is achieved. Only a quarter to a half turn is
usually needed. On 3"-6" diameter pipe or on fittings, pushing
and turning to lock the joint is impractical and driving force must
be used. A hammer may be used to assist in joint lock-up. Place a
2x4 board flat across the bell. The first few raps should be light to
51
prevent any tendency of the joint
to back out.
If the adhesive or the pipe
surfaces are cool, push and hold
for a few seconds to allow time
for the adhesive to start flowing out of the tapered joint.
Check lock up by moving a free end of the pipe in an up and down
or side to side motion. The movement must be sufficient to move
the joint being checked. No movement should be visible in the
joint. If any movement exists, the joint is not properly locked up.
Avoid excess movement as this could damage the spigot.
For installing 8" - 16" fittings and pipe with manual come-
alongs and strap clamps, the following recommendations
should be followed:
• Strap clamps should only be tightened by hand. Do not use
cheater bars or wrenches to tighten them for the clamps may
be overstressed.
• The clamps should be covered to prevent flying debris should a
clamp failure occur.
• If the strap slips on the pipe surface, Emery cloth placed
between the strap and pipe will increase the frictional
resistance to slipping. Abrasive powders such as Ajax®
or Comet® powdered cleaners will likewise increase the
resistance to slippage.
• Only use on pipe joint sizes 8" - 16".
Hydraulic come-alongs are required on all matched tapered joint
sizes 18" and larger. When pipe joints are pulled together with
come-alongs, they must be vibrated during joint make up. The
vibrating reduces the joints resistance to movement.
Installing 8" - 16" HP 16 and HP 25 products using an FGS
Hydraulic Come-along. (See manual TLS6618) Hydraulic
Come-alongs are recommended for long pipe runs. All threaded
parts should be checked before every use to ensure engagement
of threads to prevent tool damage and possible physical injury.
The operator should be positioned in a safe position to the side of
the pipe. The hydraulic pump is supplied with a pressure gauge to
allow monitoring of the loads. Do not exceed the recommended
loads.
52
One strap clamp is supplied with each come along kit. A Strap
Clamp kit or bolt up style metallic fitting clamps are available on
request.
The 8" - 16" hydraulic come -alongs are supplied with wedge
style pipe clamps. Attach the clamps and drive the wedges on
tight. Clean and prep the bonding surfaces and apply adhesive.
Stab the joint together by hand and attach come-along chains.
Use the hand pump and apply the required pressure from table
10. As the joint is pulled together use a 5 lb dead blow hammer
(supplied with the come-along) to vibrate the joint hitting it 360
degree around the IJ head or fitting. Keep pressure on the joint
until all of the adhesive has squeezed out and there is not forward
movement seen at the joint. With full pressure on, hit across the
joint three times. When the pressure drop is 200 psig or less, the
joint is considered locked up. After the pipe has been properly
supported, you may remove the come along and clamps and
move to the next joint immediately. Come along pressure must
be left on until all pipe movement, blocking up, etc. is finished and
the pipe is secure.
Table 10
Hydraulic Come-Along Pressures
Pipe Size Hydraulic Pressure

Pipe Grade
in psig
8-10 1500 - 1750
RT, GT, SS
12-16 1750 - 2000
HP 16 Products 18-42 1500 - 2600
8-12 2000
14-16 2500
HP 25 Products 18-24 3000
30-36 4500
42 5000
Joint Support During Cure

During joint assembly, the uncured bonded joint MUST be
supported at all times until the adhesive is fully cured. Blocks,
sand bags or skids may be used to support the pipe during
installation. At least two supports are required for each pipe
length. Place the supports 5’ from each end. After the joint has
been pulled together and locked up, leave the come-along
pressure on until the supports have been placed under the pipe
53
and the pipe is heading in the right direction/orientation. If the
middle of the pipe starts to sag, place supports under them as
well. Excess movement across the joint before it has cured could
result in damage to the pipe spigots. After the joint has been
supported properly you may remove the clamps and go to the
next joint.
Installing 18"- 42" Pipe and Fittings with Hydraulic Come-Along
Hydraulic come-alongs are required for 18" an larger products.
The operator should be in a safe position to the side of the pipe.
Check all threaded parts before each use to ensure full
engagement of the threads and prevent tool damage and
possible physical injury. The hydraulic pump is supplied with
a pressure gauge to monitor the pressure loads. Steel fitting
clamps and 1 1/4" bolts are shipped with each come-along unit.
Do not over pressurize as this could lead to joint back out.
Bolt up style pipe and fitting clamps are available in 18" - 42" sizes.
The fitting clamps are narrower than the pipe clamps. The come
-along clamps are supplied with a small hook on the handle. This
hook is designed to hold the two clamps together while the bolts
are tightened. The use of an impact wrench and a portable air
compressor is recommended. Basic wrenches can be used but
add time to the process.
Place the clamps approximately 3’ from the end of the joint on
both sides. Screw the cylinder base extension to the cylinders.
and place between the clamps. Tighten bolt tight to prevent
slippage. Place a bolt through the cylinder base with no threads
and tighten. Connect chain thru the cylinder bases. Prep joint and
apply adhesive. Using a tractor or side boom slowly stab the joint
together. Tighten chains and hang through the “claw” on the
cylinders. Apply the required pressure from Table 10. As the joint
is pulled together use a 5 lb dead blow hammer (supplied with
the come-along) to vibrate the joint hitting it 360 degree around
the IJ head or fitting. Keep pressure on the joint until all of the
adhesive has squeezed out and there is not forward movement
seen at the joint. With full pressure on hit across the joint three
times. When the pressure drop is 300 psig or less, the joint is
considered locked up.
When installing 18" - 24" it is recommended that the come-alongs
be left on for approximately 5 minutes before releasing come-
along pressure to ensure lock up and the pipe has been properly
supported.
54
When installing 30" - 42" joint the clamps must be left on until the
joint is fully cured per the required cure time.
Ratchet-Type Cable Come-alongs are recommended when
it is not practical to use hydraulic come alongs. Strap clamp
kits or special fitting collars
are available for use with the
manual come alongs. Only use
on 8" - 16"products.
Strap clamps should only be
tightened by hand. DO NOT
use cheater bars or wrenches
to tighten them as this could
result in personal injury.
The clamps should be covered to prevent flying debris should a
clamp fail.
If the straps slip on the slick pipe or fitting surface, emery cloth
placed between the strap and the pipe or fitting will increase the
frictional resistance to slipping. Abrasive powders such as Ajax or
Comet may also be used under the straps to help prevent sliding.
Two cable come-alongs are required to make up a joint. The
come-alongs should be positioned on opposite sides of the pipe
joint to achieve a straight pull. The come-alongs are attached to
the pipe via heavy-duty strap clamp kits or metallic pipe clamps..
These straps/clamps should be placed far enough away from
the joint to allow the positioning and use of the come-alongs.
They are generally placed 24" - 36" away from the joint, one on
each side of the joint but actual placement requirements will be
governed by the size of the come-alongs.
Clean and prep the joint and apply the adhesive. Gently stab
the joint together. The two come-alongs should be tightened
at the same time to maintain a straight joint while pulling the
joint together. Vibrating of the pipe by rapping the fitting bell or
coupling surface with a 5# dead blow hammer will reduce the
frictional resistance in the joint being pulled together. The load
on the cables should be held firm until the joints are aligned
and completely locked up. The joint is considered locked up
when no forward movement is noted. After a joint is made up,
do not aggressively move the pipe and joint until the adhesive is
completely cured. Relieve tension on cables before attempting to
remove strap clamps.
Operation of cable come-alongs should be in accordance with
the device manufacturer’s instructions.
55
Installing 18" - 30" Green Thread Flanges
1. Install the flange onto the
spigot without adhesive
to determine the dry-fit
measurement. Use a dead
blow hammer to force
the flange onto the pipe
spigot. See Photo #8
2. If the spigot extends
through the bell dry you
Photo #8
will need to cut the end
of the spigot off. Scribe a
cutting guide around the
pipe spigot that sticks
through the flange face.
See Photo #9
3. Remove the flange from
the pipe spigot.
4. To calculate the additional
amount to be removed
due to wet over dry Photo #9
insertion refer to Table
11 and the appropriate
pipe diameter, draw a new
scribe line on the pipe
spigot. See Photo #10
5. Saw the pipe spigot off at
the scribe line drawn. See
Photo #10
Photo #11
6. Saw the spigot off as
smoothly as possible.
Sand the new spigot face
to remove jagged edges.
See Photo #12
7. Sand the spigot and flange
I.D. using a heavy grit sand
paper. Clean the bonding
surfaces with acetone. Photo #11
56
Allow bonding surfaces to
dry completely. See Photo
#13. Refer to standard
cleaning/joint prep
practices in this manual.
8. Bond the flange to the
pipe spigot using a come-
along and the appropriate
pressure from Table 11. Photo #12
See Photo #14
9. Use wood blocks between
the flange and the
come-along bar to prevent
damage to the flange face.
See Photo #15
10. Remove any excess
adhesive from the
Photo #13
serrated flange face and
the O-ring groove using a cutting agent.
11. Allow to gel and then post cure according to Table 13.
Photo #14 Photo #15
Table 11
Size Spigot Removal Come-Along Pressure
in mm in mm psi MPa
18 450 1.00 25.4 2500-2750 17.2-19.0
20 500 1.00 25.4 2500-2750 17.2-19.0
24 600 1.25 31.75 2500-2750 17.2-19.0
30 750 1.50 38.1 2750-3000 19.0-20.7
57
Installing 2" - 16" HP 32 and HP 40 Products
For 2" - 6" sizes use the sames methods referred to in the HP 16/
HP 25 system. Because the 8"- 16" HP 32/HP 40 systems have
a steeper 1 3/4 taper angle vs the 1 degree on the HP 16/HP
25 system, hydraulic come-alongs are not required. Use FGS
approved strap clamp kits (these can be purchased through
FGS) or rubber lined riser clamps fitted to the pipe OD. Place
clamps approximately 3’ from the end of the joint and tighten
securely where they will not slip. A gritty cleaning powder such
as Ajax or Comet may be used under the straps if they start
slipping. Attach ratchet or chain style come alongs rated to a
minimum of 2000 lbs to the strap or riser clamps on each side
of the joint. Clean and prep the joint and apply adhesive. Stab
the joint together by hand and attach the come along. Slowly
pull the joint together. A 5 lb dead blow or rubber hammer may
be used to help vibrate the joint as it is being pulled together.
Firmly hit the joint 360 degrees around the IJ head or fitting.
Keep pressure on the joint until the adhesive has squeezed out
and there is no forward movement seen. For all HP 32 and HP
40 systems, the come-alongs must be left on until the joint is
fully cured.
Saddles and Reductions (HP 16) - The recommended
adhesives for RT or GT systems are ZC-275
or PSX 60. To develop full strength of an
adhesive bonded joint, it is important to
properly prepare the bonding surfaces
as recommended in the following
paragraphs. Heat curing the saddle joint
reduces cure time, improves the chemical
resistance as well as the ultimate strength of the bond.
Position the saddle on the pipe and mark around the saddle base.
Use a sander or sanding tool (24 to 40 grit) to remove all surface
gloss from the pipe O.D. where the saddle is to be bonded. (For
large diameter pipe, a disc sander is usually more practical.) Use
circular or random pattern motion during sanding to eliminate
grooves on the pipe surface. After sanding, position the saddle
on the pipe and mark the hole to be cut in the pipe. Cut a hole the
same size as the saddle outlet using a pilot drill and circular hole
or saber saw. Do not force the cutter or it will fray the edges of the
hole excessively. Clean all bonding surfaces as required.
58
Apply a thick coat of adhesive to the O.D. of the pipe and the I.D.
of the saddle, and the edges of the pipe wall exposed by the hole.
Place the saddle over the hole and clamp with two hose clamps
or a strap clamp. The clamps may be left on after the joint is cured.
Using a large screw driver, hand tighten the hose clamps
alternately until secure and adhesive
squeezes out all the way around the
saddle. This will ensure that the pipe
O.D. conforms to the saddle run. To cure
a saddle it is recommended that two
heating collars be used , one on each side
of the saddle “run”. An alternate method is to use a box lined with
industrial heavy duty foil and an industrial heat gun. When using
the foil method cut a 12" section of 2" pipe and insert heat gun in
the end to prevent over heating. Allow adhesive to cure before
bonding in the side run.
Installing Reducer Bushings - Install reducer bushings using
a block of wood and a hammer and the same procedures as
for bell and spigot pipe. The wood block should be sized to
allow the reducer bushing to be counter-sunk in the bell. Some
reducer bushings will be counter-sunk before they are actually
locked up. For maximum chemical resistance with 8" and larger
Green Thread reducer bushings, coat all machined surfaces with
adhesive just before assembly.
Making Short Nipples - To make short nipples, be sure the
overall length is equal to two insertion lengths plus a minimum of
½" (gap between mating fittings).
The most common way is to:
1. Cut off an existing section of pipe from the bell end that is long
enough to be securely contained in a pipe vise or clamped to a
table.
2. Use a factory taper or set your taper tool up and taper one end
of a longer section of pipe. Cut pipe with taper to the required
length you want your pipe nipple to be. Jam the tapered end
in to the bell of the pipe in step 1. Be sure it is secure enough to
hold the pipe nipple without spinning.
59
3. Taper the pipe. The same method “loose bell method" can be
used with the 2000 series box tools. Never hold your hand over
the end of the pipe when working with the box tools.”
T.A.B. Joints (Threaded and Bonded)
Two T.A.B. wrenches are recommended
for 2" and 3" and are required for 4" and
6" T.A.B. x T.A.B. joints. T.A.B to smooth
connections do not require T.A.B.
wrenches. Prep bonding area and mix
adhesive. Spread adhesive over both
T.A.B. connections. Stab joint together
and start thread engagement by hand and turn until hand tight.
Place T.A.B. wrenches 12" away from the bonding area. Using
the T.A.B. wrenches screw together until firm. Check lock up by
moving the joint up and down. No movement should be visible at
the joint.
60
Joint Cure
Ambient Cure - Cure time is the time required for the adhesive in
the assembled joint to harden. Cure time depends on the type of
adhesive and the ambient temperature, as shown in Table 12.
You can shorten cure time by applying heat. Although all of the
adhesives will cure at ambient temperatures above 70°F, it is
recommended they be heat-cured at temperatures of at least
275°F to maximize physical properties and corrosion resistance.
See page 43 for instructions for using heat collars for heat-curing
joints.
High Temperature Heat Collar (Table 13) - Refer to bulletin for
complete operating instructions.
NOTE: Do not bend or fold heating collar as this may break the
heating elements and cause the collar to work improperly or not
at all.
Pipe and Fittings:
1. Use the same size heating collar as the pipe size you are
installing, with the exception of flanges. Do not use a heating
collar that is designed for a larger size pipe.
2. With the uninsulated flap on the bottom (next to the fitting),
carefully wrap the heating collar around the joint. Feed the
strap through the square ring. CAUTION: The uninsulated
flap is extremely hot when the collar is on. DO NOT TOUCH with
bare hands.
3. Tighten the straps until the heating collar is snug against the
joint.
Flanges:
1. For 1", 11⁄2" and 2" flanges, an industrial heat gun may be used
to cure the joint. Be sure that the end of the gun is at least six
inches from the opening of the flange.
2. For 3" through 16" flange joints, use a heating collar that is one
pipe size smaller. Remove the straps from the heating collar.
3. Carefully turn the collar inside out with the heated area facing
the I.D. of the pipe. Place the heating collar in the I.D. of the
flange. A split ring of pipe may be used to hold the collar in
place while the joint is curing.
Allow the joint to return to ambient temperature before applying
stress to the joint.
61
NOTE: High Temperature electric heating collars are designed to
fit around fittings, and will overlap on pipe joints and couplings.
Exceeding the recommended cure time on pipe joints where the
heating collar overlaps may shorten the life of the heating collar
and/or damage the pipe.
Table 12
Adhesive Ambient Cure Time
Adhesive Type Temperature, °F Cure Time, hr
110 1
90 3
80 4
2000
70 9
60 16
50 24
110 1
90 2
80 4
8000
70 6
60 12
50 18
Table 13
Adhesive Cure Time for Electric Heating Collars
Pipe System & Pipe Cure Time (minutes)

Adhesive Grade Size
Pipe(1) Fitting(2) Flange HP 20/HP 25 HP 32/HP 40
1-6 15 20 15 N/A N/A
8 20 20 20 30 60
10 30 30 30 35 60
12 30 30 30 40 90
Red Thread
Green Thread 14 35 35 35 45 90
Silver Streak 16 40 40 40 60 90
2000 or 8000 18 (3) 90 90 90 120 N/A
Series Adhesive
20 (3) 90 90 90 120 N/A
24 (3) 90 90 90 120 N/A
30 (4) 120 120 90 N/A N/A
36 (4) 120 120 90 N/A N/A
62
The use of insulation is required below 40°F to prevent heat loss.
NOTE: These cure times are for environments warmer than 70°F.
If cooler, see “Cold Weather Installation Tips” or consult NOV
Fiber Glass Systems. Adhesives will cure in 24 hours at ambient
temperatures of 70-100°F.
(1)
Includes sleeve couplings.
(2)
1", 1 1/2" & 2" flanges require the use of an industrial heat gun. Air
temperatures inside the flange should be no greater than 400°F
and no less than 250°F.
(3)
Below 50°F, the heating collars should be wrapped in
insulation to reduce heat loss and are required below 40F.
(4)
18" and larger heat collars require multiple plug 20 amp power
outlets.
Heat Packs - Heat packs that cure joints in approximately
one hour are also available. Refer to bulletin for complete
instructions that are included with each kit. Observe all safety
precautions listed on the instruction sheets that accompany the
heat packs.
CAUTION: The adhesive bead will cure faster than the adhesive
in the joint. It is important that the joint not be pressurized until
it has been subjected to the proper time-temperature cycle. A
temperature versus time to pressure curve is indicated in the
instructions packaged with each adhesive kit.
Repairs for Red Thread, Green Thread & Silver Streak

Piping Systems
Contact a NOV Fiber Glass Systems field service rep for HP 32/HP
40 repairs.Fiberglass piping systems HP 16/HP 25 are repaired by
cutting out a fitting or a damaged section of pipe and replacing it
with new material.
CAUTION: Always determine exactly what fluid has been
in the piping system as it may be flammable. Contact may
be harmful to humans. Take necessary precautions.
Always use the same pipe grade, fittings, and adhesive on new
parts as is in the existing system. Do not mix pipe grades.
63
Inspecting for Potential Causes of Joint Failure
Joint Back Out – If the bead is no longer next to the edge of the
bell, the joint backed out before the adhesive cured.
Cocked Joint – If a joint is cocked or misaligned, there will
usually be a large gap between the bell and spigot on one side.
Improperly Cured Joint – If the adhesive bead is soft or flexible,
the adhesive is not sufficiently cured.
Weathered Joint – If the machined area appears yellow, the
joint may have been exposed to UV degradation.
Repairing Weather Damage
If machined surfaces of pipe or fittings are exposed to direct
sunlight prior to installation, a loss of joint bonding strength
may occur. If ultraviolet exposure is greater than two hours, the
following steps must be taken:
1. For exposed spigot ends, use 60 to 80 grit sand paper or
Emery cloth and lightly sand to remove UV degradation.
If UV degradation is too severe, cut 1" from the end of the pipe
and retaper.
2. For exposed bell ends (pipe or fittings), sand thoroughly until
the entire surface appears fresh. Hand sanding with 40 grit
sandpaper is recommended. Use a light sanding operation to
prevent changing the taper angle.
NOTE: Couplings or integral bells with T.A.B. threads that have
been overexposed must be replaced.
Repairing Minor Damage
For damaged areas less than one inch in diameter in light
chemical or water service.
Flanged Systems - If possible, simply replace the entire flanged
length. Otherwise, cut out the damaged section, then bond new
flanges to the remaining pipe ends according to recommended
procedures. Next, fabricate a new flange-by-flange spool to the
length required. Bolt in the new pipe section.
Flanged fittings should be removed from the system when
damaged and replaced with a new fitting.
64
Tapered Systems - Make a patch to cover damaged area.
1. Cut a length of good pipe to adequately cover the damaged
area and extend 3"-4" on either side of the damaged area.
2. Slit this “patch”
lengthwise twice and
remove a section so that
about three-fourths of the circumference remains for 1"-4"
pipe and one-half the circumference for 6" and larger pipe.
3. Thoroughly sand the inner surface of the patch and sand a
corresponding area on the pipe around the damaged section.
4. Clean the bonding surfaces,
then apply a thick coating of
adhesive to both surfaces,
snap the patch in place, and apply pressure with hose clamps.
The clamps may be left on or removed after curing.
Repairing Extensive Damage
When the damaged area in the pipe wall is larger than one inch
in diameter, or for repair of pipe in severe chemical service that
requires a lined product, follow these instructions:
1. When damage is local (less than one inch long, but more than
two inches around the circumference of the pipe), check to
see if there is enough slack in the pipe to cut out the damaged
section, re-taper the cut ends, and bond a sleeve coupling
between the tapered ends.
2. When damage is extensive
(too large for replacement
by a single sleeve coupling),
cut out the damaged
section, taper the cut ends,
and install two sleeve
couplings and a pipe
nipple. This procedure requires sufficient slack in the line to
make the final joint by lifting the pipe (or moving the pipe to
one side) to engage the bell and spigot joint.
3. If the line cannot be moved sufficiently to install a sleeve
coupling or a sleeve coupling spool piece, taper both ends of
the pipe and install flanges.
65
4. If it is impossible to taper the pipe in the ditch, you can install a
new section of pipe by over wrapping the plain cut ends.
a. Clean an area large enough for installers to work on both
sides and under the pipe. Cut out the damaged section of
pipe and measure the gap. Cut a section of good pipe that
is not more than one-half inch shorter than the length to be
replaced (1 ⁄4" maximum gap on each end).
b. Sand the ends of the pipe to remove all resin gloss. Align the
replacement pipe section with the pipeline and block up all
sections to maintain alignment. All sections must be rigid so
they will not move during the over wrapping procedure. Tack
welds should be used by placing 1" x 2" patches of glass cloth
and adhesive (four patches spaced at 90° intervals around
the pipe). See Overwrapping.
Repairing Leaking Joints
Repair Coupling for HP Tapered Products – Repair couplings
are available from NOV Fiber Glass Systems for most applications.
These couplings may be
used on Red Thread HP 16,
Green Thread HP 16, Silver
Streak and Bondstrand
3000/3200 piping services
up to 200°F. Contact your
local FGS representative
for recommendations for
severe chemical services or
temperatures above 200°F.
For the 2” through 10” RT, GT and SS products Bondstrand
Maintenance Repair Couplings can be used for services up to 150
psig. For 12” products the pressure is rated up to 125 psig. For
sizes 4” – 12” Red Thread FM Maintenance Coupling Kits may be
used on RT, RTFM, GT, SS for a pressure rating up to 200 psig as
long as ZC 275 adhesive is used. For installation guidance and
instructions please review installation bulletin INS2004.
Overwrapping – If a joint leaks because of improper installation,
you can repair it by over wrapping with glass cloth and resin.
The temperature in the work area should be 70°F- 90°F. Be sure
to protect the over wrap from the sun. System must be open
66
to atmosphere to prevent pressure from building and blowing
through wrap.
1. Use FGS 10 oz. glass cloth.
Components for the epoxy
over wrap are available
in the 8088 repair kit (see
Table 14).
2. Use a grinder or sander with
coarse grit to remove gloss
five inches on either side of the joint.
3. Bevel the shoulder to blend in with the pipe wall and add
putty to make a smooth transition from fitting to pipe. The
length of this putty should be held to a minimum, because the
putty has limited pressure capabilities.
CAUTION: There must not be any pressure on the line or any
fluid leaking from the joint when performing this procedure.
4. Re-sand and clean surfaces including bevel.
5. Thoroughly mix the adhesive and hardener with the stir stick
until there is a uniform color and a consistent flow off the stir
stick.
NOTE: Cure time is the time before the line can be tested. Times
may vary depending upong temperature, humidity, etc.
6. Using a paint brush, apply the mixed adhesive to all sanded
areas.
7. Each piece of glass cloth must be slightly longer than the
previous piece, because the O.D. of the pipe becomes larger
as you add glass cloth. Cut the first piece to allow for two
inches of overlap. When this length is no longer sufficient to
overlap at least one-half inch on the ends, determine a new
length with two inches of overlap.
8. Center a piece of glass cloth over
the joint. Pull on the cloth while
positioning it and wet it out by
painting with adhesive. Brush to
remove any trapped air bubbles
in the wrap. Start at one end of
the cloth and work around the
circumference, wetting the cloth with resin. Work the cloth
67
away from the starting end and from the center of the cloth
to the sides. The cloth must be thoroughly wetted with
adhesive, but do not spend a lot of time in one area as the
cloth will wet out (lose its shiny, white appearance) with time.
By the time the cloth has been worked down smoothly with
no air beneath it, most of it will be wetted out. An alternate
method would be to place a section of clean cardboard or
kraft paper on a work table/section of plywood adjacent to
the joint to be wrapped. Spread the dry glass out on the table.
Wet out each layer by pouring a small amount of adhesive
on the glass and spreading it out with the wooden mixing
stick or the brush. Be sure the glass is wet out thoroughly
but not saturated (dripping). Use the same adhesive to wet
out the prepped pipe/fitting surface. Center wet glass over
the damaged area or the center of the joint and carefully pull
tension around the joint with enough pressure to squeeze out
adhesive. Work out any air under the wrap by pushing it out to
the side.
9. To prevent thick sections or humps in the over wrap, center
the next piece of glass cloth on the joint starting from a new
point on the circumference. Never do more than 12 layers at
once time. For joints that require more than 12 layers split the
procedure into two or more stages. Allow to cure and cool.
Lightly sand the glossy areas and repeat Step 8 until all layers
are applied.
10. Should the over wrap start to give off heat, discontinue
wrapping and let the joint cure and cool with a fan. Sand the
cured layers to remove the gloss before restarting the over
wrap procedure.
11. Pay particular attention to the bottom of the over wrap as this
is the area that may sag and is most difficult to see. Excessive
adhesive use may cause this condition.
12. In temperatures above 90°F, protect the over wrap from direct
sunlight with some type of sun shade.
68
Table 14
Weldfast 8088 Overwrap Repair Kits
Use Bulk Material
Use Bulk Material
Use Bulk Material

Required for
Number Kits
25 bar(1)
0.25
0.25
1.5
1
1
1
2
2
3
5
Required for
Number Kits
16 bar(1)
0.25
0.25
1.75
0.75
0.75
1.5
4.5
7.5
1
5
13 layers 12"(2)
10 layers 13"(3)
11 layers 10"(2)
14 layers 16"(4)
13 layers 10"
10 layers 12"
10 layers 12"
10 layers 10"
10 layers 10"
Glass Width
9 layers 10"
10 layers 8"
9 layers 10"
25 bar (in)
9 layers 8"
2 layers 8"
8"
8"
8"
8"
6"
6"
4"
4"
Glass Width
16 bar (in)
10"
10"
10"
8"
8"
8"
8"
8"
8"
6"
6"
6"
4"
4"
Layers of Glass
25 bar
23
34
15
12
29
18
20
26
6
6
6
7
7
9
Layers of Glass
16 bar
12
18
20
24
10
14
16
4
4
6
6
6
6
8
Pipe
Size
11/2"
(in)
12"
18"
20"
10"
16"
24"
14"
8"
3"
2"
6"
4"
1"
NOTE: An 8088L (Large) repair kit is available for 8” and larger over wraps. A 2088 over
wrap kit is available for applications with temperatures at or below 200°F.
(1)
For 1" – 6" sizes use the 8088S kit. For 8" through 16" sizes use 8088L Glass is also
available in bulk 125 yard rolls in widths of 8", 9 ¼" and 12" and can be used with any
8000 series or 2000 series adhesive.
(2)
Stagger 8" wide glass to the 10" required width.
(3)
Stagger 8" or 9¼" wide glass to 10" stagger 12" wide glass to 13" required width.
(4)
Stagger 8" or 9¼" wide glass to 10" and 12" wide glass to the 16" required width.
69
Section 5
Installation
Considerations
Hydrotesting
Testing
System Start-Up
Water Hammer
Fliberglass Flanges
Connecting
70 to Other Systems
Painting PIpe
These procedures must be followed in order to avoid
serious personal injury or property damage. Failure to
do so will result in loss of warranty, and buyer, installer, or any
employee, agent, or representative thereof, assumes the risk of
any damage or injury to person or property.
Hydrotest Frequency
Hydro tests should be performed on sections of the installation
as they are completed to ensure installation procedures are
satisfactory. The first hydro test should be performed early
during a system assembly to ensure installation techniques are
providing the performance required. Long pipe line installations
should be hydro tested before 2,500 feet have been installed.
Fitting intensive systems as found in industrial systems should be
hydro tested before 50 joints have been installed.
Hydrostatic testing should be performed to evaluate the
structural integrity of a new or modified piping system. Hydro
test pressures must meet any local jurisdiction or code
requirements and not exceed the hydro test pressure limits for
the particular product.
Safety Precautions
Before hydro testing, supports, anchors and guides must be in
place prior to testing an above ground system. A buried piping
system must be properly bedded and have sufficient backfill
cover between joints to hold the pipe in place. The joints should
be left uncovered for visual inspection during test. Never stand
over or at the end of a line that is under pressure.
Locate pressure gauges away from the end of the pipe. A pressure
gauge with the test pressure at midscale is recommended.
When filling the system for hydro testing, open vents to prevent
entrapment of air in the system. Then close the vents and slowly
pressurize to the test pressure.
Hydro Test Procedures
In order to provide a high degree confidence in the piping system,
FGS recommends a 10 cycle hydro test at 1.5 times the design
operating pressure not to exceed the recommendations in the
product data bulletins ranging from 1.25 to 1.5. Be sure you
do not exceed the maximum rating of any other element in the
71
piping system such as valves, expansion joints, various seals and
gaskets that may have a lower pressure rating than the fiberglass.
The maximum static rating can be found in bulletins CI1200,
CI1225, CI1300, CI 1320, CI1325, CI 1330, CI1340, CI1350, CI1351,
CI1360 and CI1370
Filling the Line
When filling the system for hydro testing, open high point vents
to prevent entrapment of air. High point vents can be made from
saddles, tees or flanges with a valve connection. For systems
that do not have high point vents it is recommended that soft
pipeline pigs be used to remove trapped air. If air is trapped in the
system and you have a failure, catastrophic damage could occur.
Hydro Test Start Up
Allow the temperature to stabilize before starting test.
Slowly increase pressure to recommended pressure. Initial
pressurization should be gradual to prevent pressure surges or
water hammer.
Hydrotest
The hydro test pressurization cycle may be repeated up to ten
times from 0 psig (or city water or static head pressure) to the test
pressure to provide an additional degree of confidence in the
piping system. The intermediate pressure cycles should be held
a minimum of 5 to 10 minutes. The final pressurization should
be held for a period of one to two hours to allow the system to
stabilize and slow leaks or pressure drops to be detected. The
pressure may be lowered as deemed necessary by the on-site
safety engineers prior to a full visual inspection of the piping
system after the final pressure cycle.
Monitor the test pressure closely to avoid over pressurization.
Pipe lines exposed to the sun can heat up quickly resulting in
a pressure rise. If this happens bleed the line to original test
pressure. The reverse is possible if the line is exposed to cold
temperatures. If left under pressure over night during cold
weather the water may cool resulting in a system pressure drop.
Allow the water to warm back up to original input temperature
before assuming a leak.
72
Checking The Line For Leaks
Walk the line to check for leaks. Do not stand or walk near the top
or end of the line. Generally you are looking for moist spots under
the joints. Brown kraft paper under the joints can help ease the
visual ability to spot a leak. Do not repair a leak while the system
is pressurized.
De-Pressuring The Line
Upon completion of hydro test, slowly open vents and drains to
relieve the pressure on the system. Be sure you open vents to
allow for complete drainage of the system and prevent a vacuum
type failure . If the drain is open and the vents are closed the
system could create a vacuum resulting in damage to the pipe.
It is highly recommended that piping systems operating at 150°F
or higher and/or have a critical medium, should be tested to the
maximum allowable test pressures as determined in the previous
paragraphs.
Air Testing: Hydrostatic test should be used instead of air or
compressed gas if possible. When air or compressed gas is
used for testing, tremendous amounts of energy can be stored
in the system. If a failure occurs, the energy may be released
catastrophically, which can result in property damage and
personal injury. In cases where system contamination or fluid
weight prevents the use of hydrostatic test, an air test may be
used with extreme caution. To reduce the risk of air testing,
use the table below to determine maximum pressure. When
pressurizing the system with air or compressed gas, the area
surrounding the piping must be cleared of personnel to prevent
injury. Hold air pressure for one hour, then reduce the pressure
to one half the original. Personnel can then enter the area to
perform soap test of all joints. Again, extreme caution must
be exercised during air testing to prevent property damage or
personnel injury. If air or compressed gas testing is used, NOV
Fiber Glass Systems will not be responsible for any resulting injury
to personnel or damage to property, including the piping system.
Air or compressed gas testing is done entirely at the discretion
and risk of management at the job site.
Pipe Size 1"-6" 8"-12" 14"-42"

psig 25 15 10
73
System Operation and Startup
On any pressurized piping system, initial start-ups should be
gradual to prevent pressure surges which may damage or weaken
the piping.
One method is to slowly fill the system while bleeding the air
before starting any pumps or opening valves connected to
pressurized piping. An alternate method is to start the centrifugal
pump against a closed, adjacent valve; then slowly open the
valve to gradually build up system pressure. The air should be
bled off while the line is filling as in the first method.
For positive displacement pumps, consult NOV Fiber Glass
Systems' Engineering for recommendations.
Water Hammer - Avoiding Problems
Water Hammer is pressure surge in a piping system that causes
a violent movement of the system. Usually this pressure surge
is caused by a sudden valve closing, electrical outage, pump
failure, or some other out-of-the ordinary situation. The pressure
surge is usually brief, but damage can be severe. In FRP piping,
water hammer usually results in failed fittings due to pipe system
movement. Careful location of supports, anchors and guides
during design will help control movement of the piping during
water hammers. Reducing the pressure surges by installing
slow operating valves, a pump bypass or surge protectors in the
system is recommended.
Air in a system can also cause water hammer. Be sure to bleed air
out of the piping prior to full pressure operation. Any pipe system
which moves suddenly, creates a lot of noise, or is unstable, may
be influenced by water hammer.
Fiberglass Flanges
Before bonding the flange onto the pipe, make sure the bolt
holes line up with the mating bolt holes on the other system. Do
not bolt the flange before bonding, unless insertion depth of the
spigot is previously checked to be certain that the spigot does not
bottom out or extend through the flange. The use of flat washers
on all nuts and bolts is required. The maximum allowable torque
is indicated on each flange and is also shown in Tables 15 and 16.
74
Connecting to Flat-Face Flanges:
Fiberglass flanges may be
joined to flat-face flanges at the
recommended torque levels when
using proper gaskets.
Connecting to Raised-Face Steel
Flanges: Figure 8.3
When connecting to a raised-face steel flange, one of the

following must be utilized:
Option 1 - Use filament wound fiberglass flanges,
Option 2 -Use molded fiberglass flanges and machine the steel
flange face until it is flat or use a metal spacer ring to fill the void
between the raised-face steel flange and the fiberglass flat-face
flange (normally more difficult than machining the steel flange
face). If metal spacer rings are not available, it is acceptable to
use spacer rings made from materials that are at least as hard as
the fiberglass flange.
Option 3 - Use metal back-up rings behind molded fiberglass
flanges (See Figs. 8.4 and 8.5).
Figure 8.4
Figure 8.5
Back-Up Ring Thickness
Pipe Size Ring Thickness
1"-12" 9/16"
Connecting to Lug or Wafer Valves:

Most lined valves need a flat surface to seal against and a sealing
surface that is close to their own I.D. to properly seat the lining.
Unlined valves with sealing components in the face are in the
same category as lined valves.
75
Sometimes the sealing ridges on the valve face can fall in the
wrong place for the grooves in fiberglass flange faces, or they can
be too close to the I.D. to seal. When connecting to valves with
other than flat-faced flanges, follow these recommendations:
1) For unlined lug and wafer valves without integral seals, use
filament wound flanges with no back-up rings or molded flanges
with metal back-up rings. (See Fig. 8.3, 8.4, and 8.5)
2) For lug and wafer
valves that are lined
or have integral seals,
use a ¼" steel spacer
plate with an I.D. equal
to Schedule 40 steel or
as required by the valve
manufacturer. (See Fig.
8.6). Figure 8.6
Summary
• Molded flanges are designed to be used against flat-face
flanges. When joining to raised-face flanges and lug or
wafer valves, steel back-up rings should be used, or spacers
fabricated from any material capable of preventing the flange
face from bending.
• Filament wound flanges may be mated to raised-face flanges
and lug or wafer valves with no back-up rings or spacers if the
bolt torque limits shown in Tables 15, and 16 are not exceeded.
• When using lug and wafer valves with integral seals, it may
be necessary to use a ¼" thick steel flange between the valve
and the fiberglass flange to achieve a proper seal. A ⅛" thick
full-face gasket should be used between the steel flange face
and the fiberglass flange.
Standard Bolting Conditions
NOV Fiber Glass Systems' flanges are designed to meet ANSI
B16.5 bolt hole standards. For RT, GT & SS, full-face gasket
materials, 1 ⁄8" thick, with a Shore A hardness of 60 to 70
durometer, are recommended.
Flat gaskets made from Teflon® and PVC usually have high
durometer ratings and are not acceptable.
76
Table 15
Stub End Flanges
Size Number(1) of Machine(2) Stud(2) Bolt Max. Torque

in Bolts Bolt Size Size ft-lb
2 4 5⁄8-11x3 5⁄8-11x4 66
3 4 5⁄8-11x4½ 5⁄8-11x5½ 66
4 8 5⁄8-11x4½ 5⁄8-11x5½ 66
6 8 3⁄4-10x5 3⁄4-10x6 150
(1)
ANSI B16.5 Class 150 lb. bolt hole standard.
(2)
Bolt lengths are nominal. When joining our flanges to flanges of other material or
manufacturer products, bolt lengths must be calculated.
Table 16
Bolt, Washer & Torque Requirements for RT/GT HP 16, SS Flanges & Flanged
Fittings(1), ANSI B16.5 Class 150
Maximum
Flange
Number of Machine Stud Bolt (2) Allowable
Size
Bolts(3) Bolt(2) Size Size Torque
in
ft-lb
1 4 ½ - 13x3 ½ - 13x4 25
1½ 4 ½ - 13x3 ½ - 13x4 25
2 4 ⅝ - 11x3 ⅝ - 11x4 30 (4)
3 4 ⅝ - 11x4½ ⅝ - 11x5½ 30 (4)
4 8 ⅝ - 11x4½ ⅝ - 11x5½ 30 (4)
6 8 ¾ - 10x5 ¾ - 10x6 30 (4)
8 8 ¾ - 10x5½ ¾ - 10x6½ 100
10 12 ⅞ - 9x6 ⅞ - 9x7½ 100
12 12 ⅞ - 9x6½ ⅞ - 9x7½ 100
14 12 1 - 8x7 1 - 8x8 100
16 16 1 - 8x7 1 - 8x8 100
18 16 1⅛ - 7x7½ 1⅛ - 7x8¾ 200
20 20 1⅛ - 7x7½ 1⅛ - 7x8¾ 200
24 20 1¼ - 7x7¾ 1¼ - 7x9½ 200
(1)
Most flanged fittings are available with molded flanges. Filament wound flanges are
available on request.
(2)
Bolt lengths are nominal. When joining our flanges to flanges of other material or
manufacturers products, bolt length must be calculated.
(3)
1"-24" flanges are ANSI B16.5 Class 150 lb. bolt hole standard.
(4)
HD filament wound flanges are available in 2"-6" sizes with a maximum allowed
torque of 100 ft. lbs.
77
Recommended Bolt Torquing Sequence for NOV Fiber Glass
Systems' Flanges
Before bonding the flange onto the pipe, make sure the bolt
holes line up with the mating bolt holes on the other system. Do
not bolt the flange before bonding unless insertion depth of the
spigot is previously checked to be certain that the spigot does
not bottom out or extend through the flange. Certain flanged
fittings have recessed bolt holes to provide clearance for bolt
installation during assembly. The number and depth of the
recesses are shown in Table 17 for standard fittings. To determine
the bolt length and size requirements see Table 16. The required
bolt length must account for the recess depth and mating flange
thickness. Stud bolts are recommended for ease of assembly
and the use of washers under nuts is required.
Table 17
Recessed Bolt Hole Data for Flanged Fittings
Flange Recess Washer Number of Recessed Holes

Size Depth O.D. 45° 90°
in in in Tees
Elbows Elbows
3 1⁄4 15⁄16 4 - -
8 1⁄2 11⁄2 4 4 8
10 5⁄8 13⁄4 4 4 8
12 3⁄4 13⁄4 4 4 8
14 1⁄2 2 4 - -
16 1⁄2 2 4 - -
78
Recommended Bolt Torquing Sequence for Flanges
79
80
Connecting to Other Systems
It is often necessary to connect a fiberglass piping to another
piping system or make a connection that will not be possible
using flanges. Two types of adapters are available: bell or spigot
by grooved ends and bell or spigot by threaded ends.
Adapters
NOTE: When using adapters with spigot ends, it may be
necessary to cut off a portion of the factory pipe bell if the groove
or threads are not fully exposed.
A. Grooved Adapters
RT, GT, SS Product: Do not use
couplings designed for plastic or
cement-lined steel as they can
leak due to a difference in groove
dimensions. Grooved adapters are machined to ES Cut
Groove dimensions. Use standard high pressure (Victaulic
Style HP70ES) coupling or equivalent.
B. Threaded Adapters
When using threaded adapters,
thread them into the other system
before bonding onto fiberglass
pipe. Otherwise, unless a union is
used, it may be impossible to turn
the adapter into the mating thread.
Use soft set, nonmetallic thread
lubricant or two wraps of plumber's tape. CAUTION: Do not
over-tighten. Tighten the adapters as if they were brass
or other soft material.
NOTES:
1. The use of NOV Fiber Glass Systems' adhesive to bond a steel
or metal pipe into a fiberglass flange is not recommended.
2. If mating a fiberglass system to steel, the preferred method is
with flanges. Terminate the old system with their flange and
bolt our flange on the new system.
3. Be sure to check the anchors, guides, and supports of an
existing system to avoid transfer of any stresses or thermal
expansion loads into the fiberglass system.
4. Do not try to cut or machine threads in fiberglass pipe or
fittings.
81
Special Bolting Conditions
It is often necessary to mate fiberglass
flanges with other components which
do not have a full flat-face surface such
as raised face flanges, butterfly or check
valves having partial liner facings, and
Van Stone flange hubs. The addition of a
hard spacer ring or steel back-up ring placed between the raised
face and the outer edge of the flange to form a full flat face on
the mating flange is recommended. The purpose of the spacer is
to fill the gap outside the raised face to prevent bolt loads from
bending and breaking the fiberglass flange.
Pump & Equipment Connection - Fiberglass pipe connections
to pumps or other equipment that involve vibration, shock
loads or other mechanical movements should include flexible
connectors. These flexible connectors allow for the absorption
of vibration and eliminate the placing of undue strain on the pipe
and fittings. A bellows-type expansion joint is recommended.
Painting Pipe - All piping O.D. surfaces should be clean and dry
before painting. Use a fast-drying solvent such as acetone or
trichloroethylene to clean the O.D. of RT, GT, or SS. For longer
lasting results the O.D. should be thoroughly sanded or sand
blasted. If sand blasting, be careful not to cut or groove the pipe
O.D. with an aggressive spray. Fiberglass pipe can be painted
with any good quality epoxy ester or two-part epoxy paint.
Contact your local paint supplier for a detailed recommendation.
82
Section 6
Helpful
Information
Conversions
Conversions
Decimal Equivalents of Fractions
Definition of Terms
How
83 to Read Flanged or Reducing Fittings
How to Figure a 45° Offset
Metric Units U.S. Equivalents
Lengths 1 millimeter 0.03937 inch
1 centimeter 0.3937 inch
39.37 inches
1 meter
or 1.094 yards
1093.61 yards
1 kilometer
or 0.6214 mile
Areas 1 square millimeter 0.00155 square inch
1 square centimeter 0.155 square inch
10.764 square feet
1 square meter
or 1.196 square yards
1 square kilometer 0.3861 square mile
Volumes 1 cubic millimeter 0.000061 cubic inch
1 cubic centimeter 0.061 cubic inch
1 liter 61.025 cubic inches
35.314 cubic feet
1 cubic meter
or 1.3079 cubic yards
Capacities 1 milliliter (0.001 liter) 0.0338 U.S. fluid ounce
1 liter 2.1134 U.S. liquid pints
1 liter 1.0567 U.S. liquid quarts
1 liter 0.2642 U.S. gallon
0.03527 avoir. ounce
Weights 1 gram
or 15.4324 grains
1 kilogram(1000 grams) 2.2046 avoir. pounds
U.S. System Units Metric Equivalents

25.4 millimeters
Lengths 1 inch
or 2.54 centimeters
1 foot 0.3048 meter
1 yard 0.9144 meter
1 mile 1.6093 kilometers
645.16 square millimeters
Areas 1 square inch
or 6.452 square centimeters
1 square foot 0.0929 square meter
1 square yard 0.8361 square meter
1 square mile 2.59 square kilometers
16,387.2 cubic millimeters
Volumes 1 cubic inch
or 16.3872 cubic centimeters
1 cubic foot 0.02832 cubic meter
1 cubic yard 0.7646 cubic meter
Capacities 1 U.S. fluid ounce 29.573 milliliters
1 U.S. liquid pint 0.47317 liter
1 U.S. liquid quart 0.94633 liter
1 U.S. gallon 3.78533 liters
Weights 1 grain 0.0648 gram
1 avoir. ounce 28.35 grams
1 avoir. pound 0.4536 kilogram
1 Troy ounce 31.1035 grams
84
Decimal Equivalents of Fraction
inches Decimal of an inch inches Decimal of an inch
1⁄64 0.015625 29⁄64 0.453125
1⁄32 0.03125 15⁄32 0.46875
3⁄64 0.046875 31⁄64 0.484375
1⁄20 0.05 1⁄2 0.5
1⁄16 0.0625 33⁄64 0.515625
1⁄13 0.0769 17⁄32 0.53125
5⁄64 0.078125 35⁄64 0.546875
1⁄12 0.0833 9⁄16 0.5625
1⁄11 0.0909 37⁄64 0.578125
3⁄32 0.09375 19⁄32 0.59375
1⁄10 0.1 39⁄64 0.609375
7⁄64 0.109375 5⁄8 0.625
1⁄9 0.111 41⁄64 0.640625
1⁄8 0.125 21⁄32 0.65625
9⁄64 0.140625 43⁄64 0.671875
1⁄7 0.1429 11⁄16 0.6875
5⁄32 0.15625 45⁄64 0.703125
1⁄6 0.1667 23⁄32 0.71875
11⁄64 0.171875 47⁄64 0.734375
3⁄16 0.1875 3⁄4 0.75
1⁄5 0.2 49⁄64 0.765625
13⁄64 0.203125 25⁄32 0.78125
7⁄32 0.21875 51⁄64 0.796875
15⁄64 0.234375 13⁄16 0.8125
1⁄4 0.25 53⁄64 0.828125
17⁄64 0.265625 27⁄32 0.84375
9⁄32 0.28125 55⁄64 0.859375
19⁄64 0.296875 7⁄8 0.875
5⁄16 0.3125 57⁄64 0.890625
21⁄64 0.328125 29⁄32 0.90625
1⁄3 0.333 59⁄64 0.921875
11⁄32 0.34375 15⁄16 0.9375
23⁄64 0.359375 61⁄64 0.953125
3⁄8 0.375 31⁄32 0.96875
25⁄64 0.390625 63⁄64 0.984375
13⁄32 0.40625 1 1.0
7⁄16 0.4375
85
Definition of Terms
Adapter – A fitting used to join two pieces of pipe, or two fittings,
which have different joining systems.
Adhesive – A material formulated to bond together pipe and
fittings resulting in high strength and corrosion resistant
fabrications.
Anchors – Device to positively restrain the movement of the pipe
against all lateral and axial forces.
Bell and Spigot – A joining system in which two truncated
conical surfaces come together and bond adhesively. The bell is
the female end. The spigot is the male end.
Bushing – A fitting used to join two different sizes of pipe by
reducing the size of the female end of the joint. Joints may come
threaded or tapered.
Catalyst – See hardener.
Collar – See coupling.
Compressive Force – The force that occurs when a pipe is
subjected to crushing loads. Axial compressive forces occur
when a piping system is anchored to restrain thermal growth.
Compression Molding – A process for making fittings in which
a molding compound is formed and cured into the finished part
configuration through pressure and heat in a die.
Concentric Reducer – A pipe fitting used to join two different
sizes of pipe while maintaining the same center line.
Contact Molding – A process for making fittings in which cut
pieces of fiberglass reinforcement are laid on a mold, saturated
with resin, and cured to the finished part shape.
Coupling (collar) – A short heavy wall cylindrical fitting used
to join two pieces of the same size pipe in a straight line. The
coupling always has female connection ends which can be bell,
threaded or a mechanical joining method.
Cure – The hardening of a thermoset resin system by the action
of heat or chemical action.
Cure Stages – Stages describe the degree to which a thermoset
resin has cross-linked. Three stages, in order of increasing cross
linking, include B stage, gelled, fully cured.
86
Cure Time – The time required for a thermoset material to react
and develop full strength. The time is dependent upon the
temperature of the material.
Curing Agent – See hardener.
Cut and Mitered Fittings – Fittings manufactured by
cutting, assembling and bonding pipe sections into a desired
configuration. The assembled product is then over wrapped
with resin-impregnated roving or glass cloth, to provide added
strength.
Epoxy Resin – A thermosetting resin, usually made from
Bisphenol A and epichlorhydrin, cured by a variety of agents
such as anhydrides and amines. These resins contain cyclic ether
groups. See thermoset.
FRP – Fiberglass Reinforced Plastic.
Filament Wound – A manufacturing method for pipe and
fittings in which resin impregnated continuous strand roving
wraps around a mandrel to achieve high reinforcement
concentration and precise filament placement.
Fillers (extender, pigments, inerts; i.e., sand, etc.) –
Materials added to a resin which do not affect the cure of the
resin but may influence the physical properties of the resin
system.
Fitting Types – The classification of fittings by the method of
manufacture; i.e., molded, cut and mitered, filament wound,
contact molded.
Gel Time – The time it takes for a resin system to harden to a
rubber-like state.
Guide – Device that allows free axial movement of the pipe, but
restrains lateral movement.
Hand Lay-Up – The forming of resin and fiberglass into
finished pipe products or fittings by manual procedures. These
procedures include over wrap techniques, contact molding,
hand molding and others.
Hardener (accelerator, catalyst, curing agent, promoter) –
Chemicals added to the resin, single or in combination, which
speed up the hardening process, or cause hardening to occur.
87
Heat Blanket or Heat Collar – An electrical device used to heat
a fabrication to reduce cure time.
Hydrostatic Test – A pressure test of a completed fabrication
to confirm good quality. Typically, the system is filled with water
and held at the selected pressure while checking for leaks.
Impact Resistance – The ability of a part to absorb a striking
blow without damage.
Joining (connecting systems) – Any of a variety of methods
for connecting two separate components of a piping system
together. Included are bell and spigot, threaded and coupled,
mechanical devices, etc.
Joint – A term used to describe an individual length of pipe or
the actual joining mechanism; i.e., adhesive bonded bell and
spigot, threaded and coupled, etc.)
Liner – A generic term used to describe the interior surface in
pipe. Generally, liners are resin-rich regions from 0.005 to 0.100
in. thick. Liners may be reinforced with fibrous material such
as veil or mat. Liners can provide extra corrosion protection
for severe chemical service. They also form a leak barrier
(elastomer bladder). The manufacturer may add a liner before,
during, or after construction of the pipe wall depending on the
manufacturing process.
Lock-Up –A bell and spigot joint engaged sufficiently to
eliminate pivot action in the joint.
Matrix – The material used to bind reinforcement and fillers
together. This material may be thermoplastic or thermosetting
and dictates to a large extent the temperature and chemical
service conditions allowable for a pipe or fitting.
Mechanical Force – Physical exertion of power used to achieve
lock-up in tapered bell and spigot joints.
Molded Fittings – Pipe fittings formed by compressing resin,
chopped fiber and other ingredients in a mold under heat and
pressure.
Molding – Any of several manufacturing methods where
pressure or compression molding shapes resin and reinforcing
materials into final products.
88
Polyester Resin – Any of a large family of resins which are
normally cured by cross linking with styrene. The physical and
chemical properties of polyester resins vary greatly. Some have
excellent chemical and physical properties while others do not.
Vinyl esters are a specific type of polyester resin. Other polyester
resins with properties suitable for use in the manufacture of
fiberglass pipe include: isophthalic Bisphenol A fumarate and
HET acid polyesters. Each type of resin has particular strengths
and weaknesses for a given piping application.
Pot Life – The time available to use thermoset adhesives after
the reactive materials have been mixed.
Pressure Rating – The maximum anticipated long term
operating pressure a manufacturer recommends for a given
product. Also referred to as working pressure, pressure class or
design pressure.
Reinforcement – Typically, fibers of glass, carbon or synthetic
material used to provide strength and stiffness to a composite
material.
The type of fiber used as reinforcement plays a major role in
determining the properties of a composite, as does the fiber
diameter and the type of sizing used. Terms relating to the
physical form of the reinforcement include:
Chopped Fiber - Continuous fibers cut into short (0.125 to 2.0
in.) lengths.
Filament - A single fiber of glass; e.g., a mono filament.
Mats - Coarse fabric sheets made from chopped strands
randomly placed and held together by resin binders.
Milled Fibers - Glass fibers, ground or milled, into short (0.032
to 0.125-in.) lengths.
Roving - A collection of one or more filaments wound into a
cylindrical package. The typical form of glass fiber used in the
manufacture of filament wound pipe.
Veil - Surfacing mat of porous fabric made from glass or
synthetic filaments. Used to provide a resin rich layer or liner.
Yarn - Glass fiber filaments twisted together to form textile-
type fibers.
Yield - The number of yards of material made from one pound
of the product.
89
Resin (polymer) - As applied to fiberglass pipe, resin is the
polymer or plastic material used to bind the glass fibers
together.
Resin – The polymer (liquid plastic) material which hardens with
cure to provide a solid form, holding the fiberglass reinforcement
in place. Resins provide the corrosion resistance in FRP parts.
Saddle – A fitting which is bonded to the exterior of a pipe to
make a branch connection.
Shelf Life – The storage time for a material until it becomes
unusable.
Socket Joint – A joining system in which two straight cylindrical
surfaces come together and bond adhesively.
Spacers – Wooden strips used to support pipe during storage
and handling.
Stress – The force per unit of cross sectional area. Measured in
pounds per square inch (psi). This should not be confused with
hydraulic pressures, measured as psig or psia, which can induce
stress.
Support Spacing (span) – The recommended maximum
distance between pipe supports to prevent excessive pipe
deformation (bending).
Surge Pressure – A transient pressure increase due to rapid
changes in the momentum of flowing fluids. Water hammer is
one type of surge pressure. Rapid opening or closing of valves
often result in a surge pressure or water hammer.
Thermal Conductivity – The rate at which a material (pipe)
transmits heat from an area of high temperature to an area
of lower temperature. Fiberglass pipe has low thermal
conductivity.
Thermal Expansion – The increase in dimensions of a material
(pipe) resulting from an increase in temperature. A decrease in
temperature results in thermal contraction.
Thermoset – A polymeric resin cured by heat or chemical
additives. Once cured, a thermoset resin becomes essentially
infusible, (cannot be re-melted) and insoluble. Thermosetting
resins used in pipe generally incorporate reinforcements. Typical
thermosets include:
90
• Vinyl esters • Novolac or epoxy Novolac
• Epoxies • Unsaturated polyesters
Thrust Forces – Commonly used to describe the forces resultant
from changes in direction of a moving column of fluid. Also used
to describe the axial or longitudinal end loads at fittings, valves,
etc., resultant from hydraulic pressure.
Torque – Used to quantify a twisting moment (torsion) in pipe.
Torque is measured as a force times the distance from the force
to the axis of rotation. Torque is expressed in foot-pounds (ft-lb)
or inch-pounds (in-lb).
Two Holing – A method of aligning flanges onto pipe or fittings
so that the bolt circle will mate with the adjoining flange.
Vinyl Ester – A premium resin system with excellent corrosion
resistance. Vinyl ester exhibits high versatility, temperature
resistance and excellent corrosion resistance to acids.
Water Hammer – Pressure surges in a piping system caused
by sudden change in fluid velocity, such as operation of a valve,
pump, or other component.
Working Life – Same as POT LIFE.
91
How to Read Flanged or Reducing Fittings
Tee
Run x Run x Branch
Lateral
Run x Run x Branch
Cross
Run x Run x Branch x Branch
The above sequence should be used when describing fitting

outlets. Drawings or sketches showing outlet types, locations,
sizes and dimensional requirements are required for more
complicated fitting configurations.
92
How to Figure a 45° Offset
True
Length
Offset
Length
45 ˚
Offset
Length
True Length = offset x 1.414

Offset = true length x .707
Examples:
IF: offset = 12"
12" x 1.414 = 16.968 = 1'-5"
true length = 1'-5"
(to nearest 1⁄16")
IF: true length = 24"

24 x .707 = 16.968 = 1'-5"
offset length = 1'-5"
93
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94
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95
Fiber Glass Systems
17115 San Pedro Avenue, Ste 200
Phone: 210 477 7500 | Fax: 210 477 7560
National Oilwell Varco has produced this brochure for general information
only, and it is not intended for design purposes. Although every effort has been
Varco in no way assumes responsibility for liability for any loss, damage or
injury resulting from the use of information and data herein nor is any warranty
current version listed at the web site noted in this literature.

INS1000ENG March 2017
96
nov.com/fgs
Pipe Installation
Handbook
Straight Socket
and
Butt & Wrap
Joints
• CENTRICAST™ PRODUCTS
CL-1520
CL-2030
RB-1520
RB-2530
• F-CHEM™
• Z-CORE™
www.nov.com/fgs
NOV FIBER GLASS SYSTEMS PIPE
INSTALLATION HANDBOOK
Straight Socket Joints and Butt & Wrap Joints
This fabrication manual is offered to assist you in the proper

fabrication and installation procedures when assembling your
NOV Fiber Glass Systems piping system.
If you do not find the answer to your questions in the manual,

feel free to contact your Regional Manager, local distributor,
or the factory.
The products must be installed and used in accordance

with sound, proven practice and common sense.
The information supplied in our literature must be con-

sidered as an expression of guidelines based on field
experience rather than a warranty for which we assume
responsibility. NOV Fiber Glass Systems offers a limited
warranty of its products in the Terms and Conditions of
Sale. The information contained in the literature and
catalogs furnished cannot ensure, of itself, a successful
installation and is offered to customers subject to these
limitations and explanations.
It is our policy to improve its products continually. Therefore,

the company reserves the right, without notice, to change
specifications and/or design at any time without incurring
an obligation for equipment previously sold. Descriptions
contained in this catalog are for the purpose of identification
and neither limit nor extend the standard product limited
warranty set forth in the Terms and Conditions of Sale and
Trade Customs.
i
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Fabrication & Installation Assistance . . . . . . . . . . . . . . . . . . iv
Part I
PIPE PRODUCTS
Description of Pipe Products . . . . . . . . . . . . . . . . . . . . . . . 1

Pipe Grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fabrication Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Joining Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part II
SITE CONSIDERATIONS
Storage and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tools, Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . 10
Adverse Weather Conditions . . . . . . . . . . . . . . . . . . . . . . . 11
Burial Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 13
Anchors, Guides and Supports . . . . . . . . . . . . . . . . . . . . . 17
Cutting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembly Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Take-Off Dimensions CL, RB & ZC Fittings . . . . . . . . . . . 21
Take-Off Dimensions F-Chem Fittings . . . . . . . . . . . . . . . 22
Take-Off Dimensions F-Chem Reducers . . . . . . . . . . . . . .23
Part III
SOCKET JOINT FABRICATION
CL, ZC & RB Pipe and Fittings . . . . . . . . . . . . . . . . . . . . . 24

Heat Blanket Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 27
Heat Collar Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Heat Blankets & Collars . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Part IV
BUTT & WRAP JOINT FABRICATION
Vinyl Ester Butt & Wrap Joints . . . . . . . . . . . . . . . . . . . . . 31

Joint Cure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ii
Part V
INSTALLATION CONSIDERATIONS
Flange & Fitting Alignment . . . . . . . . . . . . . . . . . . . . . . . . 37

Flange Gasket & O-Ring Requirements . . . . . . . . . . . . . . 40
Standard Bolting Conditions . . . . . . . . . . . . . . . . . . . . . . . 41
Flange Bolt Torque Sequence . . . . . . . . . . . . . . . . . . . . . . 44
Special Flange Bolting Conditions . . . . . . . . . . . . . . . . . . 46
Connecting to Other Piping Systems . . . . . . . . . . . . . . . . 47
Hydrostatic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Water Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Part VI
SYSTEM REPAIR & MODIFICATION
Replacing Damaged Pipe . . . . . . . . . . . . . . . . . . . . . . . . . 51

Replacing Damaged Fittings . . . . . . . . . . . . . . . . . . . . . . . 53
Overwrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Temporary Fixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Tapping into a Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Part VII
HELPFUL INFORMATION
Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Useful Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
How To Read Flanged or Reducing Fittings . . . . . . . . . . . 71
How To Figure a 45° Offset . . . . . . . . . . . . . . . . . . . . . . . 72
CL = Centricast Plus CL-2030 or

Centricast CL-1520 Piping Systems
RB = Centricast Plus RB-2530 or
Centricast RB-1520 Piping Systems
ZC = Z-Core Piping Systems
FC = F-Chem Piping Systems
iii
FABRICATION AND INSTALLATION ASSISTANCE
Installing fiberglass pipe is easier than installing carbon steel,

stainless steel and lined steel due to light weight. Learning
the proper methods to prepare and make-up socket or butt &
wrap joints can help ensure the reliability and long-term per-
formance of your piping system.
We offer the TQI Plus (ASME B31.3) Fabrication and Assembly

certification program. Qualified Field Service Representatives
train fabrication and assembly crews, conduct and supervise
fabrication work, and inspect work in progress.
For complete information concerning these training seminars,

contact your local distributor or Regional Manager.

CAUTION
As this pipe may carry hazardous material and/or operate at a
hazardous pressure level, you must follow instructions in this
manual to avoid serious personal injury or property damage. In
any event, improper installation can cause injury or damage. In
addition, installers should read and follow all cautions and warn-
ings on adhesive kits, heat packs, propane torches, etc. to avoid
personal injury. Also, observe general safety practices with all
saws, tools, etc. to avoid personal injury. Wear protective clothing
when necessary. Make sure work surfaces are clean and stable
and that work areas are properly ventilated.
Safety Data Sheets (SDS) are available on our web site

at www.nov.com/fgs.
iv
PART I
PIPE PRODUCTS
DESCRIPTION OF PIPE PRODUCTS

The performance characteristics of a fiberglass pipe system
depend on several important elements including the resin and
curing agent, as well as the manufacturing process and type
and thickness of the pipe’s corrosion barrier.
Our piping systems are manufactured using epoxy, vinyl ester,

or isophthalic polyester resin systems. All are heat cured
for optimum chemical resistance and physical properties.
Match your temperature, pressure and chemical resistance
requirements to the piping system.
Fiberglass piping systems offer:
a. Smooth iron pipe size O.D.
b. Used with standard IPS pipe hangers
c. High strength for long spans
d. Excellent corrosion resistance
e. Lightweight
f. Complete line of fittings and accessories available
g. Costs can be optimized by selecting pipe grades for
specific services
h. Full vacuum capability in premium grades
i. Easy to repair if damaged
Centrifugally Cast Pipe

Centrifugally cast FRP pipe (Centricast) consists of
reinforcement fabric layers saturated with thermosetting resin,
then cured in a casting machine. Cast pipe features a pure
resin interior barrier for maximum corrosion resistance. The
glass fabric gives the pipe its structural strength and the resin
provides the corrosion resistance. Pipe is available in premium
epoxy (ZC), epoxy (RB) and vinyl ester (CL) resin grades.
a. Sizes 1" - 14" diameter
b. Straight socket adhesive joint method
c. No special fabrication tools required
d. 10 mil resin-rich exterior resistant to UV attack
Filament Wound Pipe

Our filament wound pipe begins with resin-saturated fiberglass
or other man-made materials as an inner liner or corrosion
barrier. The liner is then covered with a resin impregnated
filament wound matrix of fiberglass. The matrix is applied
under controlled tension in a predetermined pattern to the
specified wall thickness.
1
Custom Filament Wound Product (F-Chem) is available in
epoxy, vinyl ester, isophthalic polyester and fire retardant resin
grades.
a. Sizes 1" - 72" diameter
b. Joining methods include:
• Plain end butt and wrap
• Matched tapered bell & spigot
c. No special fabrication tools required
PIPE GRADES
CENTRICAST PLUS RB-2530
Highly corrosion resistant epoxy pipe
grade handles most caustics, salts,
solvents, many acids and chemical
process solutions up to 250°F, 100 mil
pure resin corrosion barrier. Pipe has
durable heavy wall construction for long
spans, great impact resistance, tensile,
bending and compressive strengths.
CENTRICAST RB-1520
Epoxy pipe grade recommended for many caustics, acids,
salts, solvents and chemical process solutions up to 250°F, 50
mil pure resin corrosion barrier. Pipe has long spans, integral
socket joints, and low thermal expansion loads for the lowest
installed cost.
Z-CORE
Premium epoxy pipe with proprietary resin for outstanding
corrosion resistance to aggressive solvents and strong acids,
including 98% sulfuric acid. Rated for temperatures up to
275°F, 100 mil resin-rich liner. Heavy wall construction for great
impact resistance, long spans and low thermal expansion.
CENTRICAST PLUS CL-2030

Highly corrosion resistant vinyl ester
pipe grade used for over 25 years in
the harshest hot acid, chlorine, and
other chemical services up to 200°F,
100 mil pure resin corrosion barrier
also provides impact and abrasion
resistance. Pipe has high strength
heavy wall construction.
2
CENTRICAST CL-1520
Vinyl ester pipe grade used for many hot acid, chlorine and
corrosive chemical services up to 200°F, 50 mil pure resin
corrosion barrier. Long spans, integral socket joints, and
low thermal expansion loads provide for a low installed cost
system.
F-CHEM and F-CHEM AR*

Custom filament wound construction
offers more flexibility in resin systems,
corrosion barriers and wall thickness
than our standard products. Let us
assist you in selecting the right pipe for
a specific application.
*AR grade is manufactured for added

abrasion resistance.
3
FITTINGS
Fittings are color coded. Epoxy Fittings: RB fittings are

brown; Z-Core fittings are dark green or black. Vinyl Ester
Fittings: CL fittings are off-white. Be sure to use the correct
grade of pipe and fittings for your service. Consult Bulletins
for pressure rating limits on various fittings. Be sure your
system pressure requirements do not exceed the lowest rated
component fittings.
Most compression-molded fittings have a center line dot or

cross which will assist you in making measurements. Take-off
dimensions for most standard fittings are shown in Tables 6 on
page 21. The positive stop or "land" in the socket helps you
make exact fabrications.
4
ADHESIVES
Adhesives are formulated for specific use with the companion

pipe grades. Use only the recommended adhesive with each
pipe grade - do not mix systems! Standard adhesives are
a two-component system (Parts A and B) which must be
mixed prior to use. CL-200 Quick Set (QS) adhesives are
available for reduced cure time where necessary. Detailed
instructions for adhesives are provided with each kit. Read
these instructions thoroughly and follow the recommended
procedures. The pot life and cure time of the adhesive is
dependent on temperature; refer to pages 6, 28, 30, and 36.
Ambient temperatures above 100°F require extra care by the
fabricator to assure sufficient working time of the adhesive.
Refer to Adverse Weather Recommendations on page 11.
ADHESIVE SELECTION
Standard adhesive kits are designed to be used with specific

piping systems as shown below.
TABLE 1. Adhesive Selection
Use with Maximum

Kit
these Service
Number(1)(2)(3)
piping systems Temperature
Weldfast™
Z-Core 275°F
ZC-275
Centricast Plus Weldfast
200°F
CL-2030 & CL1520 CL-200
Centricst Plus Weldfast
200°F
CL-2030 CL-1520 CL-200 QS(4)
Centricast Plus Weldfast
250°F
RB-2530 & RB-1520 ZC-275
Vinyl Ester
F-Chem 250°F
Butt Weld Kit
Notes:
1. Although all of the adhesives will cure at ambient
temperatures above 70°F, it is recommended they be
heat-cured at temperatures of at least 275°F to maximize
physical properties and corrosion resistance. See pages
27-30 for instructions for using heat blankets or collars for
heat-curing joints.
5
2. For complete detailed instructions on using adhesive,
refer to the step-by-step instruction bulletin included in the
adhesive kits.
3. Refer to Chemical Resistance Guide, for adhesive chemical
resistance rating.
4. Quick-set adhesive for use when faster cure time is required
and the ambient temperature is below 90°F. Weldfast
CL-200-QS is the same as Weldfast CL-200 except a third
component, Part C, has been added to the kit.
ADHESIVE WORKING LIFE
Working life or pot life is the time it takes for the adhesive to
harden in the mixing can. Refer to Table 2.
TABLE 2. Adhesives Estimated Pot Life

Pot Live Pot Live
Pipe Resin @ 70°F @ 90°F
Adhesive
Systems (min.) (min.)
(see note) (see note)
Epoxy 275 30-40 15-25
Vinyl Ester 200 20-30 6-12
Vinyl Ester 200QS 7-15 4-7
Vinyl Ester Butt Weld* 20-40 8-15
NOTE: Pot life is the time available for fabrication. Times may vary
depending upon temperature, humidity, etc.
* Based on 16 ml of catalyst per quart of resin.
TABLE 3. Approximate Number of Bonds per Kit

Pipe Size (in.)
1 11⁄2 2 3 4 6 8 10 12 14
Number
12 10 8 5 3 2 1 1
⁄2 1
⁄2 ⁄3
1
of Joints
6
FABRICATION ACCESSORIES
Heat Blankets and Heat Collars:

Silicone heat blankets and high
temperature heat collars are offered
for use in curing of adhesive socket
joints. The blankets and collars have
a pre-set thermostat which controls
the temperature of the unit. See
pages 27-30 for instructions and cure times for adhesive joint
fabrications.
Heat Guns: High wattage

electric heat guns are also
available to heat adhesive
joints. The heat guns are 1600
watt capacity.
JOINING SYSTEMS
Socket Joint:
Straight socket adhesive
joints have positive stop
lands for precise makeup.
Butt & Wrap Joint:

Two pieces of plain end pipe
or pipe and fittings are butted
together, then several layers
of resin saturated mat or
woven roving are wrapped
around the area and cured.
Highly reliable joint in critical service applications.
7
PART II
SITE CONSIDERATIONS
STORAGE AND HANDLING
Pipe and Fittings

Fiberglass reinforced pipe, fittings, and adhesives require
special storage and handling. Care should be taken in
transporting, unloading, handling, and storing products to
prevent impact and other damage.
When transporting pipe, the spacers under and between the

pipe joints must be of sufficient width to avoid point loading,
which could produce cracking or buckling damage. A minimum
of four spacers should be used for supporting 14" and larger
40' long pipe joints. More spacers should be used for smaller
pipe or if pipe is stacked over eight feet high.
Due to its light weight, lifting equipment is usually not required

for 1" - 14" pipe. When lifting equipment is required, use nylon
slings or chokers. Do not allow chains or cables to contact
the pipe during transport or handling. If a pipe or fabrication is
more than 20 feet long, use at least two support points.
For storage, a board (2 x 4 minimum) should be placed under

each layer of pipe approximately every five feet. The intent is
to support the pipe and distribute the load evenly. The pipe
should also be braced on either side of the pipe rack to prevent
unnecessary pipe movement. Avoid placing pipe on sharp
edges, narrow supports, or other objects that could cause
damage to the pipe wall. When storing pipe directly on the
ground, select a flat area free of rocks and other debris that
could damage the pipe.
Pipe is furnished factory packaged in compact, easy-to-handle

bundles complete with protective end caps. Leave these caps
in place until installation time to protect the pipe ends as well
as to prevent dirt or other material from getting into the pipe.
Fittings are packaged in cardboard boxes and should be
stored in a dry area. If fittings are removed from the boxes,
protect machined bells and spigots from exposure to direct
sunlight.
8
Pipe can be damaged when joints or bundles of pipe are
dropped during handling or shipping. Severe localized impact
blows may result in damage to the fiberglass reinforced
structure in the pipe wall. Before installation, inspect the
pipe's outer surface and inner surface (if possible) for
any damage. Do not use damaged pipe unless inspected
and approved by a company representative. If impact damage
occurs, the damaged areas may be recognized by a star type
fracture on the interior of cast pipe or the exterior of filament
wound pipe. Pipe that has been damaged should have a
length cut away approximately one foot either side of the
damaged or cracked area.
Note:
Do not allow the bell end of the pipe to support any pipe
weight.

Do not allow deformation of the pipe due to supports or straps.
Adhesive
We recommend adhesives be stored in a dry area where
temperatures do not exceed 80°F. Refer to adhesive instructions
included in each kit for storage life recommendations. Vinyl
ester adhesives are particularly susceptable to damage
caused by high temperature storage.
9
TOOLS, EQUIPMENT and SUPPLIES
REQUIRED FOR INSTALLATION
For maximum efficiency, the following tools and equipment are

recommended prior to any installation:
• Fab Tables, Pipe Stands, Jacks & Vise

• Hand Tools
- Level - Marking Pen - Tape Measure - Pipe Wrap
- Hacksaw (22-28 teeth/inch)
• Power Tools
- 1" or 2" drum sander
- Disk sander
- Circular power saw with a grit edge abrasive blade,
aluminum oxide, carbide or diamond.
- Band Saw with 16-22 teeth/inch at speeds of
200 - 600 ft./min.
- Saber saw with carbide-tipped blade
- Chop saw with aluminum oxide blade
- Heat gun and heat blanket may be required
• Expendables
- Impermeable Gloves
- Chemical Splash Goggles
- Clean, Dry, Lint-Free Shop Cloths
- Sandpaper Disc/Emery Cloth (36-60 grit)

We suggest securing an area where work can be planned,
staged, and quickly executed more efficiently. Power tools
greatly reduce the time required to sand pipe and fittings prior
to bonding.
Equipment for Cool Weather (Below 70°F) pipe assembly:

• Heat source
- Portable torch with spreader tip, or
- Portable electric heat lamp, or
- Industrial heat gun
• A means of maintaining adhesive kits at 70°-80°F:
- A box with a 25 watt light bulb, or
- Inside of a vehicle.
• Heat assisted curing
- Electric heating collars or blankets
- Chemical heat packs
10
RECOMMENDATIONS FOR FABRICATION IN ADVERSE
WEATHER CONDITIONS
FRP piping can be installed in adverse weather conditions

when the necessary precautions are taken. Actual work
will often be more quickly completed in high temperature
conditions. Low temperatures can increase the work time
20%-35% over normal shop conditions. A similar increase is
common for high moisture conditions.
Hot Weather Installation Tips

Hot weather conditions, temperatures above 90°F, will greatly
reduce the working time of the adhesive. The following steps
are recommended when fabricating in hot weather conditions:
1. Avoid direct sunlight on the joining surfaces.
2. Store adhesive in a cool area.
3. Keep mixed adhesive in an ice chest with sealed bag of
ice or ice pack.
4. Refer to the field fabrication instructions supplied in
adhesive kit for the proper amount of catalyst in vinyl ester
kits.
5. Butt weld laminates must be "staged" by applying no
more than four layers of fabmat at a time. Staging prevents
excess exothermic heat. Sand the bonding surface after
each stage has gelled and cooled to less than 120°F.
Cold Weather Installation Tips

Adhesive cure time is directly related to the temperature. Colder
temperatures result in longer cure times.
The following steps should be used when fabricating in colder

temperatures:
1. Adhesive kits should be placed in a warm room for
six to twelve hours before application in order to reach
temperatures of 80°F -100°F. This will make mixing much
easier and speed cure times. Or use a box with a 25 watt
light bulb to warm adhesive kits.
2. When possible, piping should be bonded indoors into
subassemblies. The warmer conditions of these areas will
allow faster cure times.
3. Pre-warm bonding surfaces to 80°F -100°F when
temperature falls below 70°F.
4. Refer to the field fabrication instructions supplied in the
adhesive kit for the proper amount of catalyst for vinyl ester
kits.
11
5. A heat gun, collar or blanket may be used to obtain a
faster cure time. Apply a layer of fiberglass insulation or a
welding blanket around the heat collars or blankets when
installation temperatures are below 50°F.
Extreme Moisture
Adhesive Joints
• If fittings or pipe have moisture on the bonding surface,
wipe them dry prior to sanding.
• Sand pipe or fittings immediately before applying the
adhesive to bond the joint. Sand surfaces until a fresh, dry
surface is present, then remove dust with a clean dry cloth,
and apply adhesive.
• Cure per the previous recommendations for normal,
extreme heat or extreme cold temperatures.
Laminate Joints
• Keep the glass fabric dry, as resins will not saturate wet
fabric. Discard glass fabric which has been wet or exposed
to rain, as moisture can remove the bonding agent.
• In high humidity environments, keep the glass fabric in the
plastic wrap until ready to use.
• If it is raining, move the work to a shelter, or construct a
temporary shelter.
• Bonding surfaces must be sanded immediately prior to
application of the resin to the pipe or fitting. Sand or grind
until a fresh, dry surface is present, then wipe off the dust
and apply resin.
• Saturate the fabric with the resin and apply a coat of resin
to the sanded surface prior to applying the fabric.
• Refer to recommendations for conditions of extreme heat,
cold, or normal conditions for curing.
• When a laminate requires staging, repeat the above pre-
cautions for each step.
• Moisture will not affect the cured laminate joint.
12
BURIAL RECOMMENDATIONS
These are general guidelines only. For more details see

Engineering and Piping Design Guide.
A. Burial Depth
1. Minimum Burial Depth
Minimum depth in unpaved areas for pipe subjected
to vehicular loads depends on pipe type, pipe size,
vehicle axle weight, and the bedding material. With a
standard legal axle load of 34,000 lbs., the minimum
depth of cover (from the top of the pipe to the surface)
for moderately compacted non-clay bearing soils is
shown in Table 4.
The pipe should always be buried below the frost line.
2. Maximum Burial Depth

Maximum burial depth is dependent on the backfill
material. For moderately compacted soils that do not
contain large amounts of highly expansive clays, the
maximum burial depth is shown in Table 4.
TABLE 4. Burial Depths*

Product Minimum Maximum
(ft.) (ft.)
Centricast CL-1520 2 20
Centricst CL-2030 2 20
Centricast RB-1520 2 20
Centricst RB-2530 2 20
Z-Core 2 20
F-Chem Custom Piping** 3-5 12 - 20
* Based on 1000 psi soil modulus. Refer to Engineering

& Piping Design Guide, for detailed information for your
specific application.
** F-Chem is designed for specific burial applications
according to AWWA M45.
13
B. Trench Preparation
Final bedding of the trench must be as uniform and
continuous as possible. Before backfilling, fill all gaps
under the pipe with proper bedding material. Avoid sharp
bends and sudden changes in slope. It is important to
remove all sharp rocks, cribbage, or other foreign objects
that could come in contact with the piping.
C. Bedding Requirements
Fiberglass pipe can be damaged by point contact or
wear with the trench bottom and walls, improper bedding
materials, or adjacent pipe. Use recommended bedding
material a minimum of 6 inches thick at the bottom,
sides, and top of the piping (refer to Table 5). Adjacent
pipes should be spaced the greater of 6 inches or one
pipe diameter. The piping can be laid directly on the
undisturbed trench bottom if the native soil meets the
requirements of a recommended bedding material (refer to
Table 5). Never lay fiberglass piping directly against native
rock or shale. Always use dry, unfrozen bedding materials
that do not contain foreign objects or debris. Never use
water flood for compaction. Slurries can be used that
are intended for burial of flexible piping systems. When
using slurries, care must be taken to prevent floating or
deformation of the piping.
14
TABLE 5. Recommended Bedding Materials
Compaction
Bedding Material
Proctor Density
Crushed rock or pea gravel 3⁄4"
Not Required
maximum size
Coarse-grained sand or soil with
75-85%
little or no fines
Coarse-grained sand or soil with
85-95%
more that 12% fines
Sand or gravel with more than
85-95%
30% coarse-grained particles
Sand or gravel with less than Greater
30% coarse-grained particles than 95%
D. Pipe Support
Fiberglass pipe is flexible and requires the support of
the bedding material to keep the pipe round in burial
applications. It is very important that a recommended
bedding material is properly compacted around the entire
circumference of the pipe. (Refer to Table 5) Tamp the
bedding material under the bottom half of the piping to
prevent voids or areas of low compaction. Vibratory or
similar tamping equipment can drive small stones or
debris into the pipe wall if they are present in the bedding
material. Avoid striking the pipe with tamping equipment
as the pipe may be fractured.
Consult the factory if the pipe will be subject to

vacuum or high water tables.
Proper Bedding Improper Bedding
15
E. Road Crossings
When laying fiberglass
pipe under road
crossings, it may be
necessary to pass the
pipe through conduit to
protect the pipe. Pad
the pipe to prevent
rubbing or point loads
against the conduit.
F. Wall Penetrations
Where the pipe goes through or passes under a concrete
structure, precautions must be taken to prevent bending
or point loading of the pipe due to settling. A minimum 2"
thick pad of resilient material should be wrapped around
the pipe to provide flexibility and prevent contact with the
concrete. If bolts are used in the resilient material, care
should be taken that the bolts, nuts, or washers cannot
come into point load contact with the pipe. Bedding depth
under the pipe should be increased to a minimum of 12" or
one pipe diameter, whichever is greater, for one pipe joint
length away from the concrete.
Thick Pad of
Resilient Material
G. Timing
Test and cover the pipe as soon as possible to reduce the
chance of damage to the pipe, floating of the pipe due to
flooding, or shifting of the line due to cave-ins.
16
ANCHORS, GUIDES AND SUPPORTS
A. Pipe Hangers
Pipe hangers such as those
shown are often used to
support pipe in buildings and
pipe racks. However, the
use of too many hangers in
succession can result in an
unstable line when control
valves operate, and during
pump start-up and shutdown.
To avoid this condition, the
designer should incorporate auxiliary guides in the line to
add lateral stability.
B. Pipe Guides
Guides are rigidly fixed to the supporting structure and
allow the pipe to move in the axial direction only. Proper
guide placement and spacing are important to ensure
proper movement of expansion joints or loops and to
prevent buckling of the line.
⁄16" Min.-1⁄8" Max.
1
The guiding mechanism Clearance per side

should be loose so it will allow
free axial movement of the
pipe. “U” bolts, double-nutted
so they cannot be pulled down
tight, are often utilized for
guides.
Pipe entering expansion joints or expansion loops requires

additional guides. Refer to Engineering & Piping Design
Manual, for details.
C. Pipe Supports:
Piping supports for pipe
should be spaced at
intervals as shown in the
pipe product bulletins.
Note: Properly spaced supports

do not alleviate the need for
guides as recommended in the
preceding section. Supports that make only point contact
17
or that provide narrow supporting areas should be avoided.
Some means of increasing the supporting area should be
used; sleeves made from half of a coupling or pipe are
suitable. Support pumps, valves and other heavy equipment
independent of the pipe. Refer to pump and valve connection
instructions on page 48.
D. Pipe Anchors:
Pipe anchors
divide a pipeline
into individual Anchor Sleeves
expanding
sections. In most
applications,
Snug fit
major pieces
of connected
Clamp, snug
equipment, such but not tight
as pumps and
tanks, function
as anchors. Weld or bolt anchor
to support member
Additional
anchors are
usually located at valves, near changes in direction of
the piping, at blind ends of pipe, and at major branch
connections. Provisions for expansion should be designed
into each of the individual pipe sections.
Do not install more than one expansion joint or expansion loop

between two anchors.
Do not anchor pipe by applying external pressure as point

loads, such as a "U"-bolt, directly to the bare pipe.
Refer to Engineering & Piping Design, for a thorough

discussion on supports, anchors and guides.
18
CUTTING PIPE
Pipe should be cut using one of the methods referred to under

Tools and Equipment on page 10.
1. Measure pipe,
remembering to allow
for spigot and fitting
dimensions.
2. Scribe a cutting guide
around the pipe to
ensure a perpendicular
cut for proper fit.
3. Hold the pipe firmly
but not to the point of
crushing. If chain vises
or other mechanical
holding devices are
used, care should
be taken to prevent
crushing or point
loading of the pipe.
To prevent damage to
the pipe, 180 degree
sections of the pipe
can be used for protective covers.
4. Saw the pipe as smoothly as possible. The pipe ends
should be square within 1⁄8 inch.
NOTES:
a. Centricast pipe should be above 55°F when cutting.
Preheat with a heat blanket if ambient temperature is
below 55°F.
b. Z-Core pipe should be warmed to a minimum ID
temperature of 100°F prior to cutting using a heat blanket.
c. Inspect the inside diameter of the pipe after cutting
to be sure it has not been damaged by saw cracking or
during handling.
19
ASSEMBLY LAYOUT
Refer to Table 6 on page 21 for "Take-Off Dimensions" for

socket joint fittings or Tables 8 and 9 on pages 22-23 for
F-Chem fittings. The method for calculation is similar to the
method for any other piping system:
a. Determine the required finished length of the pipe spool
sections from the drawing.
b. Subtract the take-off dimension for each fitting in the
spool section.
c. Cut the pipe to the length determined as the take-off
dimension (b. above).
d. As a double check, dry fit the pipe and fitting(s) to
confirm the finished length is correct.
e. Mark the cut pipe lengths with the pipe spool
identification number from the blueprint to avoid later
confusion. Many pipe lengths can be cut at one time to
allow improved efficiency in pipe fabrication.
Consult Fittings & Accessories Bulletins for complete fitting

dimensions and other data.
20
TABLE 6. Take-off Dimensions for CL, RB & ZC Socket Fittings
Pipe stop to fittings’ center line dimensions. The dimensions are used to calculate pipe length requirements to meet pipeline center line to
center line dimensions.
Fig. 265C Fig. 255C Fig. 275C

Fig. 266C Fig. 285C Fig. 257C
Size 45° Elbow 90° Elbow Tee
Cross LR 90° Elbow
PM HLU PM HLU A B
21
In. In. In. In. In. In. In. In. In. In.
9
1 15⁄16 ⁄16 15⁄16 15⁄16 25⁄16 - - - 313⁄16
15
11⁄2 1 ⁄16 17⁄16 17⁄16 211⁄16 - - - 411⁄16
11 13
2 17⁄16 ⁄16 2 2 211⁄16 511⁄16 ⁄16 13⁄8 411⁄16
3 115⁄16 13⁄16 25⁄8 25⁄8 311⁄16 71⁄8 11⁄8 23⁄16 515⁄16
4 21⁄4 23⁄16 7
31⁄4 31⁄4 411⁄16 93⁄16 ⁄8 31⁄2 73⁄16
6 215⁄16 33⁄16 43⁄16 43⁄16 63⁄16 159⁄16 55⁄16 43⁄16 9
8 - 35⁄16 47⁄8 - 51⁄16 1811⁄16 55⁄16 53⁄16 12
10 - 311⁄16 - - 83⁄16 227⁄16 67⁄16 83⁄16 1311⁄16
12 - 411⁄16 - - 93⁄16 2715⁄16 75⁄16 93⁄16 163⁄16
14 - 53⁄8 - - 95⁄8 - - - 18
TABLE 8. Take-off Dimensions for 14" - 72" F-Chem Plain End & Flanged Fittings
B
C
A
Lateral
Size 45° Elbow 90° Elbow Tee A B C Cross
in in in in in in in in
14 8 3⁄4 21 18 30 42 12 18
22
16 10 24 20 32 46 14 20
18 11 1⁄4 27 21 38 54 16 22
20 12 1⁄2 30 22 38 54 16 22
24 15 36 24 42 60 18 24
30 18 5⁄8 45 30 52 72 20 30
36 22 1⁄2 54 33 62 84 22 33
42 26 63 36 72 96 24 36
48 29 7⁄8 72 42 --- --- --- ---
54 33 1⁄2 81 45 --- --- --- ---
60 37 1⁄4 90 54 --- --- --- ---
72 44 3⁄4 108 60 --- --- --- ---
TABLE 9. Take-off Dimensions for 14" - 72" F-Chem Plain End & Flanged Reducers
Size (inch)
A B C D E F G H Plain End Eccentric
14X10 10 10 14 1⁄4 16 18 3⁄4 21
14X12 5 10 17 19 18 3⁄4 21
16X12 10 10 17 19 21 3⁄4 23 1⁄2
16X14 5 12 18 3⁄4 21 21 3⁄4 23 1⁄2
18X14 10 12 18 3⁄4 21 22 3⁄4 25
18X16 5 12 21 1⁄4 23 1⁄2 22 3⁄4 25 Plain End Concentric
23
20X16 10 12 21 1⁄4 23 1⁄2 25 27 1⁄2
20X18 5 12 22 3⁄4 25 25 27 1⁄2
24X18 15 12 22 3⁄4 25 29 1⁄2 32
24X20 10 12 25 27 1⁄2 29 1⁄2 32
30X20 25 12 25 27 1⁄2 36 38 3⁄4
Flanged Eccentric
30X24 15 12 29 1⁄2 32 36 38 3⁄4
36X24 30 12 29 1⁄2 32 42 3⁄4 46
36X30 15 15 38 3⁄4 36 42 3⁄4 46
42X30 30 15 38 3⁄4 36 49 1⁄2 53
42X36 15 15 42 3⁄4 46 49 1⁄2 53
Flanged Concentric
PART III
SOCKET JOINT FABRICATION
Straight socket adhesive joints are designed for:

1. High strength
2. Easy, quick fabrications
3. Minimum of tools and procedures
4. High reliability
The adhesives provide reinforcement in the bond area and are
designed to prevent void areas. There are only a few important
procedures, but you must follow them correctly to achieve a
good bond. (Note: Follow complete detailed instructions
supplied with each adhesive kit.)
PREPARATION OF 1"-14" CL, ZC & RB PIPE

AND FITTINGS FOR BONDING
Key requirements for a good bond are:

1. CL, ZC and RB piping: Measure the length of the socket,
add 1/2" and thoroughly sand the pipe OD with 36-60
grit material until there are no glossy areas. Resand the
fittings sockets with 36-60 grit material to thoroughly
clean the bond area. A clean, rough surface provides
a bond area for good adhesion. Do not use a flapper
wheel to sand pipe OD or fitting socket. Use a clean,
dry rag or paper towel to remove sanding dust. Do not
use solvents. Do not use compressed air to blow
sanding dust off the prepared ends as it may contain
contaminates detrimental to
bond strength.
"Shoe Shine" method using Emery

cloth of 36-60 grit abrasive.
Disk power sander for large High speed die grinder for sanding
diameter pipe. Use 36-60 grit sockets. Use drum with 36-60 grit
abrasive. abrasive.
24
Never sand the joint
surfaces more than two
(2) hours before making
the joint.
2. Thoroughly mix the
adhesive until the color is
consistent. A poor mix may
result in a leaky connection.
Do not mix less than a full
kit or try to estimate partial
quantities.
3. Thoroughly wet-out the
fitting socket (see note 1
for 1" - 2" joint) by working
a thin layer (approx. 1⁄16") of
adhesive into the bonding
surface of the fitting. In a
similar manner, apply a generous
layer (1⁄8" minimum) onto the pipe's
OD. Also coat the cut end of the
pipe to prevent chemical attack.
Caution: Do not continue to use
the adhesive once it has begun to
set up in the can.
4. Push the fitting smoothly, straight
onto the pipe. Do not turn, twist,
or work the fitting as that could pull
air into the joint and create
a void area. Slight rotation
(approx. 1⁄2") after insertion
is acceptable for fitting
alignment. Be sure there is
squeeze-out all around the
hub of the fitting.
5. Refer to page 29 for
ambient temperature joint cure. Do not move the joint
during the gelling period of the cure cycle. Movement can
cause out-of-plumb fitting alignment and a leaky joint.
Though not required, heat cure is highly recommended
for piping systems carrying fluids at temperatures above
120°F. Refer to pages 27-31 for heat curing.
Warning: Do not use the heat blanket or collar on the CL or RB

joints until the adhesive fillet is gelled and firm to the touch.
25
Note: 1”, 11/2”, & 2” Centricast Pipe - Small diameter
adhesive socket joints may be obstructed by excessive adhesive
if the following instructions are not followed. Apply adhesive to
the fitting socket forcing it into the sanded surface. Make sure
all of the bonding surfaces are completely coated with adhesive.
Remove the adhesive with the applicator leaving only a very thin
film to wet all the bonding surfaces.
Any excessive adhesive left in the fittings socket will be forced into
the pipe during joining and may obstruct fluid flow in the system. Wet
the end of the pipe leaving a small bead of adhesive. The adhesive
will prevent chemical attack of the pipe end. Apply a thin film of
adhesive to the pipe forcing it into the sanded bonding surface.
Next coat the bonding area of the pipe only with adhesive at least
¼” thick. Make sure there is not excessive adhesive on the end of
the pipe or in the pipe bore before placing the fitting on the pipe.
26
JOINT CURE
A. Ambient Cure
Cure time is the time required for the adhesive in the
assembled joint to harden. Cure time depends on the type of
adhesive and the ambient temperature, as shown in Table 10.
Heat Assist Gel: Place an industrial heat gun (1600 watt)

approximately 6" away from the fitting and point at the socket.
Continuously rotate slowly around the fitting until the bead is
firm to the touch.
Heat Cure: We recommend heat curing all Z-CORE joints
with electric heating blanket for maximum joint strength,
corrosion resistance, accelerated assembly time, or if the
ambient temperature falls below 70ºF. See pages 28-31 for
Instructions for Using Heat Blankets and Collars.
TABLE 10. Adhesive Ambient Cure Time

Adhesive Cure time (hrs.) based on temperature (°F)
Type
40-50 51-60 61-70 71-80 81-90 91-100
Epoxy:
N/R N/R N/R 24 24 24
275
Vinyl Ester:
N/R N/R N/R 24 24 24
CL-200(1)
N/R N/R 4 2 1 N/R
CL-200QS(2)
(1) Heat cure highly recommended for piping systems carrying fluids
above 120°F.
(2) Times will be longer a colder temperatures and shorter at higher
temperatures.
N/R= Not recommended.
ADHESIVE DISPOSAL: Once the adhesive and hardener

have been mixed and reacted, nothing can be extracted, and it is
classified as non-hazardous material. Dispose of in a normal manner
as other solid waste. Hardener jars, when empty are not subject to EPA
regulation and can be disposed of in a normal manner. These guidelines
are based on federal regulations. State and local regulations and
ordinances should be reviewed.
27
INSTRUCTIONS FOR USING HEAT BLANKET
AND CONTROLLER
Caution: Refer to Heat Blanket Instructions for complete
operating instructions
• Use only with 120 volt power outlet. Special 240 volt heat
collars are available.
• Blanket should not be used in wet conditions.
• Tears, cuts or punctures in the blanket can create a
potential safety hazard.
1. Use only the proper size heat blanket for the pipe being
joined. See Table 11 on page 29.
2. Wrap the blanket around the joint placing the thermistor
side out and the smoother side of the blanket down
against the joint. Wrap around the joint until reaching the
overlap. Once the blanket starts to overlap, place the
tail of the blanket through the slit in the thick end of the
blanket and pull it tight. The entire joint should be covered
now and the small amount of blanket left should be laid out
off of the thermistor. Now run the straps around the pipe,
put them through their respective slots, and then pull tight.
This will ensure a tight-fighting heat blanket providing you
with the best cure.
Note: Check heat blanket temperature to be sure it is
heating properly.
3. Flange joints require heating from the inside. First, lay
the blanket flat with the thermistor down. Next, roll up the
blanket from the tail so that once rolled up, the thermistor
is facing out towards the inside of the pipe. Insert the
blanket into the pipe or fitting to the depth of the adhesive
joint. Leave the cord and the remaining part of the blanket
exposed. The blanket may be held in position against the
ID of the joint being heated by inserting a short section of
smaller FRP pipe inside the rolled blanket.
4. Avoid excess flexing of the blanket. Abnormal flexing can
cause breakage and shorten the service life of the blanket.
DO NOT crease the heat blanket.
5. DO NOT use cleaning solvents. Solvents penetrate the
rubber and damage the heating wires.
6. DO NOT carry or move the blanket by lifting it with the cord
alone. Support the weight of the blanket separately from
the cord to avoid abusing the cord-to-blanket connection.
Improper sizing or use of the heat blankets can cause excess

heating which can damage both the piping and heat blankets.
28
TABLE 11. Heat Blanket Models
Pipe Size 1"-3" 4"-8" 10"-14" 16"-20"
Model B C D E
Heat Blanket Cure Time

High temperature heat collars are to be used to cure Z-Core,
CL and RB Centricast pipe and fittings bonded with ZC-275
and CL-200 series adhesive. The adhesive must be gelled
before applying heat blankets. The use of high temperature
heating blankets maximizes the strength and the corrosion
resistance of the joint. The recommended cure times varies
with pipe size as shown in Table 12. These cure times are
valid for fabrication in environments between 70°F and 100°F.
Please refer to Part II, Site Considerations, Adverse Weather
Conditions for adverse environmental considerations.
TABLE 12. Heat Blanket

Cure Times
All Joints
Adhesive Pipe
& Fittings
Grades Size
(hours)
ZC-275 1"-14" 1
CL-200 1"-14" ½
Based on controller style heat blanket
The cure time refers to the time a powered heat blanket must
remain on the joint being cured. Once the cure time has
been reached the blanket may be removed. The joint will be
structurally sound and may be moved as required to further
the piping system assembly. The joint should be allowed to
cool to ambient temperature prior to hydro testing.
29
INSTRUCTIONS FOR USING
HIGH TEMPERATURE HEAT COLLAR
(Refer to Heat Collar Bulletin for
complete operating instructions.)
Note: Allow adhesive to gel before applying heating collar.

• Do not bend or fold heating collar as this may break the
heating elements and cause the collar to work improperly
or not al all.
For Pipe and Fittings:
1. Use the same size heating collar as the pipe size you
are installing, with the exception of flanges. Do not use a
heating collar that is designed for a larger size pipe. See
Table 14 on page 31.
2. With the un-insulated flap on the bottom (next to the
fitting), carefully wrap the heating collar around the joint.
Feed the strap through the square ring. Caution: The
un-insulated flap is extremely hot when the collar is on.
DO NOT TOUCH with bare hands.
3. Tighten the straps until the heating collar is snug against
the joint.
For Flanges:
1. For 1", 11⁄2" and 2" flanges, an industrial heat gun may be
used to cure the joint. Be sure that the end of the gun is at
least six inches from the opening of the flange.
2. For 3" through 16" flange joints, use a heating collar that
is one pipe size smaller than the product you are working
with. Remove the straps from the heating collar.
3. Carefully turn the collar inside out with the heated area
facing the I.D. of the pipe. Place the heating collar in the
I.D. of the flange. A split ring of pipe may be used to hold
the collar in place while the joint is curing.
For Saddles:
1. Place the heating collar over the saddle outlet. During
cool weather, a wind shield is recommended to keep heat
on the joint. Saddles must be heat cured for two hours.
Allow the joint to return to ambient temperature before
applying stress to the joint.
Note: High Temperature electric heating collars are designed

to fit around fittings, and will overlap on pipe joints and
couplings. Exceeding the recommended cure time on pipe
joints where the heating collar overlaps may shorten the life of
the heating collar and/or damage the pipe.
The use of insulation may be necessary below 40°F to prevent
heat loss.
30
High Temperature Heat Collars Cure Times
High temperature heat collars are to be used to cure Z-Core
and RB series Centricast pipe and fittings bonded with ZC
275 series epoxy adhesive. The adhesive must be gelled
before applying heat collars. The use of high temperature
heating collars maximizes the strength and the corrosion
resistance of the joint. The recommended cure times varies
with pipe size as shown in Table 13. These cure times are
valid for fabrication in environments between 70°F and 100°F.
Please refer to Part II, Site Considerations, Adverse Weather
Conditions for adverse environmental considerations.
TABLE 13. High Temperature Heat Collar Cure Times
Pipe All Joints & Fittings

Size (hrs.)
1" - 6" 1
⁄2
8" - 14" 1
TABLE 14. High Temperature Heat Collar Models

(For use with ZC and RB pipe only)
Model Number
Pipe Size
110 VAC 240 VAC
1" 005990-500-0 005990-500-1
1 1⁄2" 005990-501-0 005990-501-1
2" 005990-502-0 005990-502-1
3" 005990-503-0 005990-503-1
4" 005990-504-0 005990-504-1
6" 005990-505-0 005990-505-1
8" 005990-506-0 005990-506-1
10" 005990-507-0 005990-507-1
12" 005990-508-0 005990-508-1
The cure time refers to the time a powered heat collar must
remain on the joint being cured. Once the cure time has
been reached the collar may be removed. The joint will be
structurally sound and may be moved as required to further
the piping system assembly. The joint should be allowed to
cool to ambient temperature prior to hydro testing.
31
PART IV
BUTT & WRAP JOINT FABRICATION
Surface / End Preparation
Note: It is essential to good fabrication that pipe and fitting

surfaces be sanded, clean, dry, and free of oil, grease, and
solvent contamination.
1. Prepare both ends of the pipe, or pipe and fitting to
be joined, by sanding the
bonding surfaces with 36 to
60 grit abrasive. The sanded
area should extend at least
1
⁄2" beyond the widest layer of
glass.
Example: 14" Pipe Size.
The widest layer of fiberglass is
8", therefore, sand the pipe ends to a distance of 4 1⁄2" from
each cut end.
2. Never sand the joint surfaces more than two (2) hours
before making the joint.
3. Wipe the sanded area with a clean, dry, lint-free cloth,
and avoid touching the surfaces with bare hands or dirty
gloves. Do not use solvents.
Interior Surface Preparation

For 24" and larger piping, where
accessible, use a die grinder to sand
the interior surface of the pipe 3"
from the joint ends. This will provide
a proper bonding surface for applying
the veil, mat, and resin to the pipe's
interior surface.
Sealing and Securing The Pipe Ends

Coat the sawed ends of the pipe
and/or fittings with catalyzed resin
or Weldfast CL-200 Adhesive before
joining the ends. Mix Weldfast
CL-200 per the instructions in the
Weldfast Kit. Sealing the pipe ends
protects the fiberglass reinforcement
from chemical attack.
32
Hot Patches
Hot patches are used to prevent
joint movement during the Field
Weld procedure. Hot patches
are small pieces of Fabmat,
approximately 4" x 6", which
are included in the Field Weld
Kit. Two (2) patches should be
used on pipe up to 20" diameter,
and three (3) patches on all pipe
larger than 20". Only a small
amount of resin is required to
apply hot patches. Mix one pint
of resin with 12 ml. of catalyst.
Saturate the patches with the
catalyzed resin, and apply to
the piping with the mat side to
the pipe.
The hot patches need to harden before applying joint filler.

Heat may be applied to accelerate hardening of the catalyzed
resin.
Joint Filler
Weldfast CL-200 adhesive is used
to fill gaps and voids caused by
uneven saw cuts and differences in
pipe outside diameters.
Mix according to the instructions

provided in the Weldfast Kit. Apply
enough catalyzed adhesive to fill
all of the gaps and provide smooth
transitions where the pipes join. Let
the adhesive harden and re-sand
the joining surfaces before applying
the Field Weld resin and glass.
Heat may be applied to accelerate
hardening of the adhesive.
Mixing The Standard Lay-Up Resin

1. Measure the recommended amount of catalyst using the
graduated measuring beaker. See the Cure Times Chart
on page 37.
33
2. Pour the measured catalyst into 1 quart of vinyl ester resin
and stir until completely blended. When the resin is properly
blended, the color will consistent and will start to foam.
The standard mix of resin is 16 ml. of catalyst for each quart

of vinyl ester resin. After the first quart of resin is mixed and a
layer of fiberglass has been applied, it may be evident that the
ratio of catalyst should be changed to allow more or less work-
ing time. If more working time is required, use as little as 13 ml.
of catalyst to each quart of resin. This will normally double the
pot life and the curing time. If a quicker cure is required, use up
to 22 ml. of catalyst for each quart of resin. This will shorten the
pot life and cure time.
IMPORTANT NOTE! Never use less than 13 ml. or more than

22 ml. of catalyst for each quart of resin. "Smoking" or "craz-
ing" of a joint indicates an over-catalyzed resin. Joints made
with over catalyzed resin will be structurally weak, provide
poor chemical resistance, and should not be used.
Inside Corrosion Barrier (24" Diameter and Larger Piping)

Veil Mat, Mat Fab-Mat
Corrosion Barrier
Application Diagram - (24” Diameter and Larger Piping)
Fab-Mat Layers Per Packing List
5” Veil
4” Mats
Inside corrosion barriers improve the structural and chemical

integrity of the pipe. When possible, always make inside
corrosion barriers when
joining large diameter
pipe, using the following
procedures:
1. Wet the sanded
surface of the piping
interior with a light coat
of catalyzed resin.
2. Arranging the materials
34
on a flat surface or table top, pre-wet two layers of 4" wide,
fiberglass mat, and one layer of veil. Be sure the veil is the
top layer.
3. Apply the pre-wetted layers, centering the glass over the
joint. Be sure the veil is toward the center of the pipe.
Veil, Mat, Mat Fab-Mat

Corrosion Barrier
Fab-Mat Layers Per Packing List

Application Diagram - 5” Veil
(Smaller Than 24”
Diamerter Piping) 4” Mat
Exterior Corrosion Barrier (Smaller Than 24" Diameter Piping)

If an inside corrosion barrier cannot be made, a corrosion
barrier must be made on the exterior joining surfaces of
the piping, using the following
procedures:
1. Wet the sanded surface of
the piping exterior with a
light coat of catalyzed resin.
2. Arranging the materials on
a flat surface or table top,
pre-wet two layers of 4"
wide fiberglass mat, and one
layer of veil. Be sure the veil is the top layer.
3. Apply the pre-wetted layers, centering the glass over the
joint. Be sure the veil is against the pipe.
Applying the Fiberglass Reinforcement

Apply all the fiberglass layers, as supplied in the Field Weld
Kit, for the pressure rating and size of the pipe being joined.
Start with the narrowest Fabmat at the pipe surface and
proceed to the widest Fabmat. (See Application Diagram for
the proper sequence and staging of fiberglass strips to be
laid-up.)
35
Pre-wet with resin, a layer of
fiberglass on a table or flat sur-
face. Pick up the wetted layer
of fiberglass and place it over
the joint. Apply each layer of
Fabmat with the mat side down.
As each layer is applied, roll out
the wrinkles or trapped air with
the 3" paint roller.
The catalyzed resin should be continuously worked into the

glass until it begins to gel (warms and begins to harden). No
more than 4 layers of Fabmat should be applied before the
resin is allowed to gel. After each stage has gelled and cooled,
sand lightly to remove any burrs before additional layers are
applied. Do not move the piping until the joint has hardened
and cooled.
Mixing and Applying The Finish Coat

After all the layers of fiberglass have been applied to the joint,
and the joint has gelled or semi-hardened, apply a final coat of
catalyzed resin using the 3" paint roller or a brush. This finish
coating is in a separate container
marked "Finish Coat Resin."
This resin should be catalyzed
using the same procedure as
for the standard lay-up resin.
If less than one quart of Finish
Coat Resin is required, reduce
the recommended amounts of
catalyst proportionately.
Application of the special Finish Coat Resin is critical to

developing a chemical resistant piping surface and joint.
ADHESIVE DISPOSAL: Once the adhesive and hardener have

been mixed and reacted, nothing can be extracted, and it is
classified as non-hazardous material. Dispose of in a normal
manner as other solid waste. Excess adhesive and hardener
can be mixed, allowed to react, and disposed of as above.
If extra jars of adhesive or hardener have accumulated
without the other component to mix and react, contact your
Regional Manager. Hardener jars, when empty are not subject
to EPA regulation and can be disposed of in a normal manner.
These guidelines are based on federal regulations. State and local
regulations and ordinances should be reviewed.
36
JOINT CURE
The minimum required cure time is 24 hours at 70°F.
Inadequate joint strength will result if the catalyzed resin is
cured at temperatures less than 60°F. Heat cure at 200°F to
275°F will accelerate cure time and increase joint strength.
Heat cure is highly recommended for piping systems carrying

fluids at temperatures above 120°F. Before pressurizing the
piping system, or moving the piping, cure the joint. See the
Cure Times Chart below.
Note: See pages 48-50 for hydrostatic testing and system

start-up procedure.
TABLE 14. VINYL ESTER BUTT WELD KIT CURE TIMES

Joint
Part A Part B Pot Gel
Temp Cure
Shelf Life Shelf Life Life Time
(°F) Time
(months) (months) (min.) (min.)
(hours)
40-49 6 12 N/R N/R N/R
50-59 5 12 N/R N/R N/R
60-69 3-4 12 20-40 25-45 36
70-79 3-4 12 20-40 25-45 24
80-89 2-3 9 15-35 18-38 24
90-100 1-2 4 8-15 10-18 16
200-250 - - - - 2-4
37
PART V
INSTALLATION CONSIDERATIONS
FLANGE & FITTING ALIGNMENT

As with any piping system, flanges must be set for proper
alignment of bolt patterns and fittings must be set to be plumb.
Arrangement of the work pieces before adhesive bonding is
the key to easy fabrication.
1. Level the pipe on the work table or pipe stands.
2. Dry-fit components to check dimensions.
3. Layout levels, plumb bobs that will be needed.
4. Follow the recommended procedures in sanding, adhesive
mixing and bonding.
5. Immediately after inserting the pipe into the fitting socket,
adjust the fabrication for correct alignment. For example,
a flange may need to be rotated slightly for correct bolt
hole alignment. About ½" of rotation on a flange should be
the limit of movement. The same applies for plumbing an
elbow. Excessive movement can create entrapped air and
a leak path when the system is pressurized.
6. Hold the fabrication rigid - no movement - until the
adhesive gels. This may require tape, pipe supports, or
shims.
7. Check the fabrication during the gel stage to be sure it has
not been bumped or moved.
8. Thoroughly heat-cure the joint before applying pressure.
Note: If a fabrication has been moved so that the bond is

questionable, pull it apart and re-fabricate. If the adhesive
is fresh and soft, simply re-apply adhesive to the pipe and
fitting. If the adhesive has begun to gel, it is probably easier
to let it cure, sand it off and re-do the entire joint procedure.
Pipe Alignment: Proper alignment is one of the most

important tasks performed by the pipe fitter. If done correctly,
installation will be much easier and the piping system will be
properly fabricated. If alignment is poor, however, fit-up will be
difficult and the piping system may not function properly.
Methods of alignment vary widely throughout the trade. The

procedure in this manual will enable you to obtain good
alignment.
Pipe-To-Pipe: Bond pipe lengths together with coupling. Take

a long straight edge and place on top of pipes. Measure
several locations to make sure both pipes are parallel with the
38
straight edge. Adjust pipes as
needed. Move straight edge
to the side of the pipes and
repeat measurements. Correct
alignment by moving pipes as
needed. Hold pipes rigid until
adhesive is gelled.
90 Degree Elbow-To-Pipe:
Install fitting on pipe to close
visual alignment. Center
square on top of pipe. Center
second square on elbow's
alternate face. Move elbow
until squares are aligned.
Hold rigid until adhesive is
gelled.
Alternate Method: Use same

procedure to bond fitting to
pipe. Level pipe in stand.
Place spirit level on elbow's
alternate face and adjust if
needed. Move spirit level
to opposite direction and
rotate to level. Hold rigid until
adhesive is gelled.
45 Degree Elbow-To-Pipe:
Install fitting on pipe to close
visual alignment. Follow
procedure described above;
squares will cross. To obtain
correct 45 degree angle,
align the same numbers on
the inside scale of the tilted
square and adjust fitting
to conform. Hold rigid until
adhesive is gelled.
Alternate Method: Use

same procedure to bond
pipe and fitting. Center spirit
level on pipe. Next, center 45
degree spirit level on face of
elbow and move elbow until
45 degree bubble is centered.
Hold rigid until adhesive is
gelled.
39
Tee-To-Pipe: Place square on tee
as illustrated. Center rule on top
of pipe. Blade of square should
be parallel with pipe. Check by
measuring with rule at several points
along the pipe. Move square 90
degrees to side of pipe and recheck
plumb by measuring with rule along
side of pipe. Hold rigid until adhesive
is gelled.
Flange-To-Pipe:
Step 1 Level pipe in stands or vise.
Step 2 Install flange on pipe to close
visual alignment. Align top two holes
of flange with spirit level. Move flange
until bubble is centered.
Step 3 Use spirit level to adjust
flange face to be vertical or plumb.
Step 4 Rotate assembly 90 degrees
and repeat Step 3.
Step 5 Hold rigid until adhesive is
gelled.
Alternate Method:
Step 1 Install flange on pipe to close
visual alignment. Align top two holes
of flange with spirit level. Move flange
until bubble is centered.
Step 2 Center square on face of
flange. Center rule on top of pipe.
Move flange until square and pipe
are parallel.
Step 3 Center square on face of
flange. Center rule on side of pipe
and align as in Step 2.
Step 4 Hold rigid until adhesive is
gelled.
40
FLANGES
FLANGE GASKET & O-RING REQUIREMENTS

For RB, CL, & ZC, full-face gasketing materials, 3⁄16" thick, with
a Shore A hardness of 60 to 70 durometer, are recommended.
F-Chem flanges require full-face gasketing material 1⁄4" thick or
O-ring seals depending on pressure ratings. Refer to Table 15.
Flat gaskets made from Teflon® and PVC usually have high
durometer ratings and are not acceptable.
TABLE 15. Gasket & O-Ring Requirements for

F-Chem Stub Flanges & Flanged Fittings
Pipe Pressure Gasket(1) O-Ring(2)

Size Rating I.D. O.D. Cross
(in.) (psig) I.D.
(in.) (in.) Section
50-100 14 ⁄16
3
21 - -
14
125-150 - - .275 15.475
50-100 - -
16 16 3⁄16 23 1⁄2
125 .275 17.455
50-100 18 3⁄16 25 - -
18
125 - - .275 19.455
50-75 20 3⁄16 27 1⁄2 - -

20
100 - - .275 21.629
50-75 24 3⁄16 32 - -
24
100 - - .275 26.129
50-75 30 3⁄16 38 3⁄4 - -

30
100 - - .375 31.975
50-75 36 3⁄16 46 - -
36
100 - - .375 36.180
50 42 3⁄16 53 - -
42
75-100 - - .375 44.620
50 48 1⁄16 59 1⁄2 - -
48
75-100 - - .500 50.680
54 50-75 - - .500 56.770
60 50-75 - - .750 62.590
72 50-75 - - .750 75.340
(1) Use ANSI 16.1 class 125 lb drilling gasket with a hardness of 50 to 70
durometer on the Shore A scale.
(2) Use O-Ring with a hardness of 50-70 durometer on the Shore A scale.
41
STANDARD BOLTING CONDITIONS
Flanges meet OD, bolt circle diameter, number of holes and
bolt hole diameter dimensions for ANSI B16.1, 125 lb. cast iron
sizes 1"-72" and ANSI B16.5, 150 lb. steel for 1"-24" diameters.
Notes:
1. Standard Bolt Description:
Diameter - Threads per inch x length.
2. Bolt lengths are nominal. When joining flanges to flanges
of other material or manufacturers, the bolt length must be
calculated.
3. Use two washers with each bolt. Use SAE standard
washers under all nuts and bolt heads up to 48" size. Use
USS wrought washers for 54" and larger sizes.
4. Bolt torque based on National Course threads.
5. ANSI B16.1, 125 lb and ANSI B16.5, 150 lb. flange
dimensional designs are identical for sizes 1-24".
TABLE 16. Bolt, Washer & Torque Requirements for

CL, RB, ZC Flanges & Fabricated Flanged Fittings
Maximum Allowable
Flange Machine Stud Torque ft. lbs.
Size No. of Bolt Bolt
(in.) Bolts Size Size Dry/Lubricated
1 4 1
⁄2 -13x3 1
⁄2 -13x3 ⁄21
10/10
1 1⁄2 4 1
⁄2 -13x31⁄2 1
⁄2 -13x4 20/15
2 4 5
⁄8 -11x31⁄2 5
⁄8 -11x41⁄2 50/35
3 4 5
⁄8 -11x31⁄2 5
⁄8 - 11x41⁄2 50/35
4 8 5
⁄8 - 11x41⁄2 5
⁄8 - 11x5 50/35
6 8 3
⁄4 - 10x41⁄2 ⁄4 - 10x51⁄2
3
50/35
8 8 3
⁄4 - 10x51⁄2 ⁄4 - 10x61⁄2
3
50/35
10 12 7
⁄8 - 9x8 7
⁄8 - 9x9 50/35
12 12 7
⁄8 - 9x8 7
⁄8 - 9x9 50/35
14 12 1 - 8x101⁄2 1 - 8x12 50/35
Integral Flanged Fittings
1 4 ½ - 13x3 ½ -11x31⁄2 10/10
1½ 4 ½ - 13x3½ ½ - 13x4 20/15
2 4 5
⁄8 -11x31⁄2 5
⁄8 -11x41⁄2 30/20
3 4 5
⁄8 -11x31⁄2 5
⁄8 -11x41⁄2 30/20
4 8 5
⁄8 -11x41⁄2 5
⁄8 -11x5 30/20
42
Van Stone-Type Flanges
Max. Allowable
Flange Backing Machine Stud Torque (ft.lbs.)
Size Flange No. of Bolt Bolt
(in.) Material Bolts Size Size Dry/Lubricated
2 4 5
⁄8-11x5 5
⁄8-11x51⁄2 50/35
3 4 5
⁄8-11x5 5
⁄8-11x51⁄2 50/35
FRP
4 8 5
⁄8-11x5 5
⁄8-11x6 50/35
6 8 ⁄4-10x51⁄2
3
⁄4-10x61⁄2
3
50/35
2 4 5
⁄8-11x4 5
⁄8-11x41⁄2 50/35
3 4 5
⁄8-11x4 5
⁄8-11x41⁄2 50/35
Steel
4 8 5
⁄8-11x4 5
⁄8-11x41⁄2 50/35
6 8 ⁄4-10x4
3
⁄4-10x5
3
50/35
43
F-CHEM Flanges & Flanged Fittings
Pipe Pressure No. of Machine Stud Bolt Torque
Size Rating Bolt Bolt (1) Bolt (1) (ft. lbs.)
(in) (psig) Holes Size Size (Nom) (Max)
50 12 1-8x4½ 1-8x6 75 100
75 12 1-8x5 1-8x6 85 110
14 100 12 1-8x5 1-8x7 90 120
125 12 1-8x5½ 1-8x7 50 100
150 12 1-8x6 1-8x7 50 100
50 16 1-8x4½ 1-8x6 75 100
75 16 1-8x5 1-8x6 85 110
16
100 16 1-8x5½ 1-8x7 90 120
125 16 1-8x6 1-8x7 50 100
50 16 11⁄8-7x5 11⁄8-7x6 75 100
75 16 11⁄8-7x5½ 11⁄8-7x7 85 110
18
100 16 11⁄8-7x6 11⁄8-7x7 90 120
125 16 11⁄8-7x6½ 11⁄8-7x8 50 100
50 20 11⁄8-7x5 11⁄8-7x7 90 120
20 75 20 11⁄8-7x5½ 11⁄8-7x7 105 140
100 20 11⁄8-7x6 11⁄8-7x8 75 125
50 20 1¼-7x5½ 11⁄4-7x7 90 120
24 75 20 1¼-7x6 11⁄4-7x8 105 140
100 20 1¼-7x6½ 11⁄4-7x8 75 125
50 28 1¼-7x6 11⁄4-7x8 105 140
30 75 28 1¼-7x6½ 11⁄4-7x8 120 160
100 28 1¼-7x7 11⁄4-7x9 75 125
50 32 1½-6x6½ 11⁄2-6x9 105 140
36 75 32 1½-6x7½ 11⁄2-6x9 120 160
100 32 1½-6x8 11⁄2-6x10 100 150
50 36 1½-6x7 11⁄2-6x9 120 160
42 75 36 1½-6x8 11⁄2-6x10 100 150
100 36 1½-6x8½ 11⁄2-6x10 100 150
50 44 1½-6x7½ 11⁄2-6x9 120 160
48 75 44 1½-6x8 11⁄2-6x10 100 150
100 44 1½-6x9 11⁄2-6x11 100 150
50 44 1¾-5x8 13⁄4-5x10 100 175
54
75 44 1¾-5x9 13⁄4-5x11 100 175
50 52 1¾-5x8½ 13⁄4-5x11 100 175
60
75 52 1¾-5x9½ 13⁄4-5x12 100 175
50 60 1¾-5x9½ 13⁄4-5x11 125 200
72
75 60 1¾-5x11 13⁄4-5x13 125 200
(1) Special bolt lengths are required for blind flanges.
44
Recommended Bolt Torquing Sequence for Flanges
45
46
SPECIAL
FLANGE
BOLTING
CONDITIONS
Often it is
necessary to
mate flanges
with components
that do not have
a full flat face
surface such
as raised face
flanges, butterfly
or check valves
with partial
liner facings,
and Van Stone
55 59 63 1 5 9 13 flange hubs. The
51
43 47 17 21
25
addition of a
39
31
35 29 hard spacer ring
33
27 37 or steel back-
23
19
41
45 up ring placed
15 49 between the
11 53 raised face and
7 57
3 61 the outer edge
62 4 of the flange
58
54
8 to form a full
12
50 16 flat face on the
46 20 mating flange is
42 24
38 28 recommended.
34
30 36
32 The purpose
26
22 44
40 of the spacer
18 14 48
10 6 2 64 60 56 52 is to fill the gap
outside the
raised face to
prevent bolt loads from bending and breaking the flange. Spacer
rings are not required if a Van Stone-type flange is used when
connecting to raised face flanges, valves or pumps.
Back-up Ring Thickness

Pipe Size Ring Thickness
1" - 12" 9
⁄16"
FIGURE 8.4
47
CONNECTING TO OTHER PIPING SYSTEMS
It is often necessary to connect our piping to another piping
system or make a connection which will not be possible
using flanges. Threaded connections are offered - primarily
for instruments, thermo wells, etc. Select the appropriate
fitting from the Fittings & Accessories Bulletins. Victaulic-type
grooved adapters are also available for use with Series 77
coupling in certain sizes.
Threaded Joints
1. Before making any threaded joints, be sure all bonded
joints are fully cured.
2. Apply thread lubrication to both male and female threads.
A material which remains soft for the life of the joint is
preferred. Be sure the thread lube is suitable for the fluid
service.
3. Tighten the joint to seal. Do not over-torque. FRP threads
should be handled carefully - as if they are brass.
Notes:
1. The use of adhesive to bond a steel or metal pipe into a
flange is not recommended.
2. If mating our piping system to steel or other FRP system,
the preferred method is with flanges. Terminate the old
system with the other FRP flange and bolt our flange on
the new system.
3. Be sure to check the anchors, guides, and supports of
an existing system to avoid transfer of any stresses or
thermal expansion loads into the system.
4. Do not try to thread pipe or fittings. This is very difficult and
risky. Purchase the required factory part.
Tips: If no thread lube is available, the use of Weldfast Part

"A" will usually be acceptable. Two wraps of Teflon® tape may
also be used in lieu of thread lubricant.
48
Pump & Equipment Connection
Pipe connections to pumps or other equipment that involve
vibration, shock loads or other mechanical movements should
include flexible connectors. These flexible connectors allow for
the absorption of vibration and eliminate the placing of undue
strain on the pipe and fittings. A bellows-type expansion joint
is recommended, although rubber hose has also been used
with success.
HYDROSTATIC TESTING AND SYSTEM STARTUP

Hydrostatic Testing: When possible, piping systems should
be hydrostatically tested prior to being put into service. Care
should be taken when testing, as in actual installation, to avoid
water hammer.
All anchors, guides and supports must be in place prior to

testing the line. To hydrostatically test the line, observe the
following:
Water is usually introduced into the system through a one-

inch diameter or smaller pipe. Provision for bleeding air from
the system should be made. Water should be introduced at
the lowest point in the system and the air bled off through a
partially open valve or loose flange at all high points in the
system. Slowly close the valve, and bring the system gradually
up to the desired pressure.
Test pressure should not be more than 1-1⁄2 times the working
pressure of the piping system, and never exceed 1-1⁄2 times
the rated operating pressure of the lowest rated component
in the system. When testing is completed open all of the high
point air bleeds before draining the piping. This will prevent
vacuum collapse of the pipe.
For systems with severe chemical or temperature applications,

a cyclic test may replace the static test. Contact us for
recommendations.
Warnings:
Air Testing: Hydrostatic test should be used instead of air or
compressed gas if possible. When air or compressed gas is
used for testing, tremendous amounts of energy can be stored
in the system. If a failure occurs, the energy may be released
catastrophically, which can result in property damage and
personal injury. In cases where system contamination or fluid
weight prevents the use of hydrostatic test, air test may be
used with extreme caution. To reduce the risk of air testing,
49
use the table below to determine maximum pressure. When
pressurizing the system with air or compressed gas, the area
surrounding the piping must be cleared of personnel to prevent
injury. Hold air pressure for one hour, then reduce the pressure
to one half the original. Personnel can then enter the area to
perform soap test of all joints. Again, extreme caution must
be exercised during air testing to prevent property damage
or personnel injury. If air or compressed gas testing is used,
we will not be responsible for any resulting injury to personnel
or damage to property, including the piping system. Air or
compressed gas testing is done entirely at the discretion and
risk of management at the job site.
For larger diameters, contact Fiber Glass Systems.
Pipe Diameter
1" 11⁄2" 2" 3" 4" 6" 8" 10" 12" 14"
psig 25 25 25 25 25 25 14 9 6 5
System Start-Up: On any pressurized piping system, the ini-

tial start-up should be gradual to prevent excessive loads and
pressure surges which may damage or weaken the piping.
One method is to slowly fill the system while bleeding off all air
before starting any pumps or opening valves into pressurized
piping. An alternate method is to start the centrifugal pump
against a closed, adjacent valve; then slowly open the valve
to gradually build up system pressure. The air should be bled
off while the line is filling as in the first method.
For positive displacement pumps, consult Engineering for

recommendations.
50
WATER HAMMER - AVOIDING PROBLEMS
Water hammer is a term generally used to describe situations
where a pressure surge in the piping system causes violent
movement of the system. Usually this pressure surge is caused
by a sudden valve closing, electrical outage, pump failure, or
some other out-of-the ordinary situation. The pressure surge is
usually brief, but damage can be severe. In FRP piping, water
hammer usually results in broken fittings due to pipe system
movement caused by pressure. Insufficient system anchors,
guides and supports allow excessive movement of the piping
and creates fitting breaks.
If you suspect water hammer, consult with the project engineer

as soon as possible to eliminate the problem. This may require
installing slow operating valves, a pump bypass or surge
protectors in the system.
More anchors, guides or supports may need to be added. If

you can easily move the piping by pushing on it, changes in
the pipe support arrangement to restrict movement probably
need to be made.
Air in a system can also cause water hammer. Bleed air out
of the piping prior to full pressure operation. Any pipe system
which moves suddenly, creates a lot of noise, or generally
seems unstable is a candidate for problems due to water
hammer.
51
PART VI
SYSTEM REPAIR & MODIFICATION
Should a leak occur during pressure testing or start up of the

piping system, the normal procedure to repair is to cut out a
fitting or a damaged section of pipe and replace it with new
material.
Determine the fluid that has been in the piping system before
beginning repairs to avoid contact with chemicals.
Systems often require modification, added instrumentation, or

new branches. Components are available to easily accomplish
this.
Always use the same pipe grade, fittings, and adhesive on

new parts as is in the existing system. Do not mix pipe grades.
If you have questions about the chemical service, pipe grade
selection, existing system operating conditions, or other
matter, call your local Distributor or Regional Manager.
Notes:
1. Most leaks in a piping system are due to poor fabrication
or improper installation (i.e., not properly anchored, guided
or supported).
2. When making repairs, be sure all surfaces to be bonded
are dry, clean and thoroughly sanded. Good adhesive
connections cannot be made on wet or contaminated
surfaces.
REPLACING DAMAGED PIPE

Pipe leaks through the pipe wall are usually the result of
physical damage to the pipe from impact, vacuum, excessive
bending, or other abusive conditions. The damaged section
should always be replaced by using the following procedures:
Flanged Systems: If possible, replace the entire flanged

length. Otherwise, cut out the damaged section and bond new
flanges to the remaining pipe ends according to recommended
procedures. Next, fabricate a new flange-by-flange spool to the
length required. Bolt in the new pipe section.
Flanged fittings should be removed from the system when

damaged and replaced with a new fitting.
Attempt to find the cause of the damage and take corrective
action. Solve the problem; don't just replace a part.
52
Socket/Bonded Systems: Cut out the section of pipe which
leaks, making sure cuts are square. Dry the pipe ends. Cut a
new length of pipe to the same length as that which was cut
out. Use split repair couplings to adhesive bond the new pipe
into place.
1. Before fabricating connection, all seepage or fluid at the

joint area must be eliminated.
2. Sand the outer surface of the pipe thoroughly for a
distance of at least 1" on either side of the anticipated
contact area of the coupling, using 36 to 60 grit abrasive.
Sand the inner and outer surface and mating edges of the
inner two-piece coupling and sand the inner surface and
mating edges of the outer two-piece coupling.
3. Brush away all the dust from the sanded areas taking
care not to contaminate the sanded surfaces. Do not use
a solvent wipe.
4. Slide the hose clamp over one of the pipe ends and out of
the way of the joint area.
5. Mix the adhesive in accordance with the instructions
provided with the adhesive kit.
6. Coat the inner and outer surfaces and mating edges of the
inner coupling with a thin layer of adhesive and set aside.
7. Coat the inner surface and mating edges of the outer
coupling with a thin layer of adhesive and set aside.
8. Coat the cut edges of the pipe with a thin layer of
adhesive.
9. Coat the sanded outer surfaces of the mating pipe
sections with a thin layer of adhesive.
10. Place the two-piece inner coupling on the pipe joint,
centered over the butted pipe ends.
11. Place the two-piece outer coupling over the inner coupling
with the seam rotated 90 degrees away from the seam of
the inner coupling.
53
12. Place the hose clamp over the center of the outer coupling
and tighten.
13. Remove the excessive adhesive.
14. Heat cure the adhesive in accordance with the instructions
found in the adhesive kit.
Split Repair Split Repair

Coupling Coupling
Alternate Method: Use Flanges to install a new section of pipe.

Cut out the damaged pipe length. Bond flanges to the remaining
pipe ends using proper procedures. Fabricate a flange-by-flange
spool to the required length and bolt into place.
REPLACING DAMAGED FITTINGS

In socket adhesive systems which develop a leak in either
a fitting or the socket joint area of a fitting, it will usually be
necessary to cut out the leaking part and replace it.
When possible, anchors, guides and supports should be

loosened and some movement allowed during fabrication.
Use couplings to install new pipe stubs and the new required
fitting. Where the system is very rigid, it may be necessary to
use flanges to allow bolting in of the replacement part. Also, if
fittings are close-coupled, a series of fittings may have to be
removed and replaced. Certainly, this is not desired, and an
alternate overwrap method might be considered; see page 58.
Procedures to be followed are:

1. Determine the best location to cut the pipe section which
contains the leak. Leave enough pipe length to make
socket joints per the recommended procedures.
2. Dry the system.
3. If you can move the pipe ends, use couplings to bond the
new part into place. Otherwise, use split repair couplings,
similar to the procedures below.
54
Alternate Method: If the piping arrangement does not allow
the use of couplings, bond flanges to the pipe ends and bolt
the replacement fitting or section into place.
Step 1
Problem Cut out
Fitting Section
Split
Repair
coupling
Step 2 Step 2
With With Split
Couplings Repair
Couplings
Alternate
Step 2 use of
Completed Flanges
55
OVERWRAP
A leaking fitting, pipe or joint can be over wrapped with a
resin and glass lay-up. This requires resin, catalyst, fiberglass
reinforcement, tools, and a clean, dry work area. Many
times an overwrap is the preferred method, particularly when
fittings are in a close, complex manifold or assembly. Custom
overwrap kits are available for each pipe size and pressure
classification. Contact Fiber Glass Systems.
Application Procedure: Before making the over-wrap, read

these instructions carefully.
1. Sand the surface area thoroughly for an equal distance on
each side of the leak. The sanded surface should extent
at least 1⁄2" beyond the widest layer of glass supplied
with the kit. Remove all surface glazes, paint, oil, grease,
scale, moisture, or other foreign material to ensure proper
bonding of the resin material to the surface.
2. Use the applicator
Veil & Fabmat
brush to remove all Socket End Overlay
dust from the sanded
area.
3. If repairing a socket
joint, use the Weldfast
adhesive supplied
in the kit to form a
tapered bead as Tapered
shown in this sketch. Weldfast
Bead
The bead will provide
a smooth transition from fitting to pipe.
4. Lay out the precut fabmat and surfacing veil on a flat,
clean, dry surface (i.e., cardboard, plywood, etc.).
5. Add contents of Part "B" tube(s) to container of Part "A"
(resin). Using one of the wooden stirrers, mix the contents
thoroughly for at least one minute.
6. Use the applicator brush to apply a liberal, even coating of
the resin mixture to the entire sanded surface.
7. Using the 3" roller, thoroughly saturate the fabmat laid out
on your working surface. Apply wet-out fabmat to the joint
to be overlaid placing the mat side down. Using the 3"
roller, continue to roll out the material until all entrapped air
has been rolled out and the fabmat is contoured smoothly
to the surface.
8. For joint sizes 4" and larger, repeat step #7 above.
9. Place surfacing veil over the fabmat and, again using the
3" roller, apply a liberal amount of resin and work out all air
as in step #7.
56
Be sure that the pipe surface is thoroughly wet out
with catalyzed resin.
Some guidelines on the overwrap are:

1. The overwrap should be equally spaced on each side of
the point of the leak.
2. The overwrap should be around the entire circumference
of the pipe or fitting.
3. The pressure rating and pipe diameter will determine
the overwrap thickness. Consult Fiber Glass Systems'
Technical Services to determine specific information about
design of the overwrap.
4. The resin system of the overwrap should be compatible
with the resin system of the existing pipe or fittings.
5. Cure the overwrap completely before pressure testing.
TEMPORARY FIXES
Pipe Leaks: The use of a conventional metal pipe clamp is a
good method for containing a small leak.
Socket Leaks: Materials are available in the marketplace for

making "ace bandage" types of over wraps.
Fitting Leaks: A pinhole type leak can sometimes be stopped

by applying a thickness of adhesive over a dry, sanded area.
Caution: If hazardous materials or high pressures are

present, replace the damaged pipe or fitting at once. Do
not try a temporary repair. Make a permanent repair as
soon as possible.
TAPPING INTO A LINE

The two most common methods for adding a branch or
tapping into an existing line are the use of a tee or saddle.
Saddles are often rated for lower pressure than the pipe;
check the rating of the system versus the saddle. Consult
Fittings & Accessories Bulletins.
Generally, the use of flanges to install a new tee is

preferred.
57
Installing a Flanged Tee:
1. Cut the pipe, leaving enough pipe to bond flanges onto
the existing pipe ends.
2. Using recommended procedures, and with the system

dry, bond flanges to the existing pipe ends. Be sure your
measurements are exact for the new fitting to fit correctly.
Cure the adhesive.
3. Install the new tee.
The procedure for installing an adhesive socket tee will be the

same as for replacing a damaged socket fitting (see page 53).
Saddles: Bonding a Saddle onto pipe is similar to making a

regular adhesive socket joint. The preferred method is:
1. Lay out the required dimensions. Mark the area to be

sanded by positioning the saddle on the pipe and marking
the pipe.
2. Sand the entire area

where the saddle will
bond to the pipe. A power
sander or die grinder
will save time. Refer
to page 24 procedures
concerning pipe and
fitting preparation.
Also, sand the bonding
surface of the saddle.
58
3. Locate the center of the
branch hole.
a. Saddle with a cement
socket outlet (1"-14").
Cut a hole the same
size as the saddle
outlet using a hole saw
with pilot drill. Do not
force the cutting tool as
this will make a rough
hole.
b. Saddles with an IP thread outlet (1⁄4"-1"). Prepare the
surface as above. Install the saddle prior to drilling the
hole. After saddle connection has cured, place a thin
metal sleeve in the outlet to protect the threads, drill out
the opening and coat the cut edges with adhesive. This
eliminates clogging
the smaller outlets
with the adhesive
when the saddle
is pressed into
position.
4. Generous amounts of
adhesive must be applied to the pipe and the underside
of the saddle; coat the cut edges of the hole in the pipe.
Press the saddle over the hole and press into place. Use
two hose clamps to tightly band the saddle onto the pipe.
5. Tighten the clamps so that the adhesive is squeezed
out around the saddle. Dress the edges and clean the
squeezed adhesive out of the branch as best as you can.
6. Cure the fabrication per the adhesive recommendations.
The clamps can either be removed or remain on after the
cure is completed.
7. Pipe or fittings in the branch run can now be fabricated.
59
PART VII
HELPFUL INFORMATION
CONVERSIONS
Centigrade Fahrenheit Centigrade Fahrenheit
-200 -328.0 24 75.2

-100 -148.0 25 77.0
-90 -130.0 26 78.8
-80 -112.0 27 80.6
-70 -94.0 28 82.4
-60 -76.0 29 84.2
-50 -58.0 30 86.0
-40 -40.0 31 87.8
-30 -22.0 32 89.6
-20 -4.0 33 91.4
-10 14.0 34 93.2
0 32.0 35 95.0
1 33.8 36 96.8
2 35.6 37 98.6
3 37.4 38 100.4
4 39.2 39 102.2
5 41.0 40 104.0
6 42.8 41 105.8
7 44.6 42 107.6
8 46.4 43 109.4
9 48.2 44 111.2
10 50.0 45 113.0
11 51.8 46 114.8
12 53.6 47 116.6
13 55.4 48 118.4
14 57.2 49 120.2
15 59.0 50 122.0
16 60.8 51 123.8
17 62.6 52 125.6
18 64.4 53 127.4
19 66.2 54 129.2
20 68.0 55 131.0
21 69.8 56 132.8
22 71.6 57 134.6
23 73.4 58 136.4
60
CONVERSIONS, Cont’d
Centigrade Fahrenheit Centigrade Fahrenheit

59 138.2 94 201.2
60 140.0 95 203.0
61 141.8 96 204.8
62 143.6 97 206.6
63 145.4 98 208.4
64 147.2 99 210.2
65 149.0 100 212.0
66 150.8 110 230
67 152.6 120 248
68 154.4 130 266
69 156.2 140 284
70 158.0 150 302
71 159.8 160 320
72 161.6 170 338
73 163.4 180 356
74 165.2 190 374
75 167.0 200 392
76 168.8 210 410
77 170.6 212 414
78 172.4 220 428
79 174.2 230 446
80 176.0 240 464
81 177.8 250 482
82 179.6 260 500
83 181.4 270 518
84 183.2 280 536
85 185.0 290 554
86 186.8 300 572
87 188.6 310 590
88 190.4 320 608
89 192.2 330 626
90 194.0 340 644
91 195.8 350 662
92 197.6
93 199.4
61
CONVERSIONS, Cont’d
Metric Units U.S. Equivalents

Lengths 1 millimeter . . . . . . . . . . . 0.03937 inch
1 centimeter . . . . . . . . . . 0.3937 inch
1 meter . . . . . . . . . . . . . . 39.37 inches or 1.094 yards
1 kilometer . . . . . . . . . . . 1093.61 yards or 0.6214 mile
Areas 1 square millimeter . . . . . 0.00155 square inch
1 square centimeter . . . . . 0.155 square inch
1 square meter . . . . . . . . 10.764 square feet
or 1.196 sq. yards
1 square kilometer . . . . . . 0.3861 square mile
Volumes 1 cubic millimeter . . . . . . 0.000061 cubic inch
1 cubic centimeter . . . . . . 0.061 cubic inch
1 liter . . . . . . . . . . . . . . . . 61.025 cubic inches
1 cubic meter . . . . . . . . . 35.314 cubic feet
or 1.3079 cubic yards
Capacities 1 milliliter (0.001 liter) . . . 0.0338 U.S. fluid ounce
1 liter . . . . . . . . . . . . . . . . 2.1134 U.S. liquid pints
1 liter . . . . . . . . . . . . . . . . 1.0567 U.S. liquid quarts
1 liter . . . . . . . . . . . . . . . . 0.2642 U.S. gallon
Weights 1 gram . . . . . . . . . . . . . . 0.03527 avoir. ounce
or 15.4324 grains
1 kilogram(1000 grams) 2.2046 avoir. pounds
U.S. System Units Metric Equivalents

Lengths 1 inch 25.4 millimeters
or 2.54 centimeters
1 foot . . . . . . . . . . . . 0.3048 meter
1 yard . . . . . . . . . . . . 0.9144 meter
1 mile . . . . . . . . . . . . 1.6093 kilometers
Areas 1 square inch . . . . . . 645.16 square millimeters
or 6.452 square centimeters
1 square foot . . . . . . 0.0929 square meter
1 square yard . . . . . . 0.8361 square meter
1 square mile . . . . . . 2.59 square kilometers
Volumes 1 cubic inch . . . . . . . 16,387.2 cubic millimeters
or 16.3872 cubic centimeters
1 cubic foot . . . . . . . . 0.02832 cubic meter
1 cubic yard . . . . . . . 0.7646 cubic meter
Capacities 1 U.S. fluid ounce . . . 29.573 milliliters
1 U.S. liquid pint . . . . 0.47317 liter
1 U.S. liquid quart . . 0.94633 liter
1 U.S. gallon . . . . . . . 3.78533 liters
Weights 1 grain . . . . . . . . . . . 0.0648 gram
1 avoir. ounce . . . . . . 28.35 grams
1 avoir. pound . . . . . . 0.4536 kilogram
1 Troy ounce . . . . . . 31.1035 grams
62
DECIMAL EQUIVALENTS OF FRACTIONS
Inches Decimal of an Inch Inches Decimal of an Inch
1
⁄64 .015625 29⁄64 .453125
1
⁄32 .03125 15⁄32 .46875
3
⁄64 .046875 31⁄64 .484375
1
⁄20 .05 1⁄2 .5
1
⁄16 .0625 33⁄64 .515625
1
⁄13 .0769 17⁄32 .53125
5
⁄64 .078125 35⁄64 .546875
1
⁄12 .0833 9⁄16 .5625
1
⁄11 .0909 37⁄64 .578125
3
⁄32 .09375 19⁄32 .59375
1
⁄10 .10 39⁄64 .609375
7
⁄64 .109375 5⁄8 .625
1
⁄9 .111 41⁄64 .640625
1
⁄8 .125 21⁄32 .65625
9
⁄64 .140625 43⁄64 .671875
1
⁄ 7 .1429 11⁄16 .6875
5
⁄32 .15625 45⁄64 .703125
1
⁄6 .1667 23⁄32 .71875
11
⁄64 .171875 47⁄64 .734375
3
⁄16 .1875 3⁄4 .75
1
⁄5 .2 49⁄64 .765625
13
⁄64 .203125 25⁄32 .78125
7
⁄32 .21875 51⁄64 .796875
15
⁄64 .234375 13⁄16 .8125
1
⁄4 .25 53⁄64 .828125
17
⁄64 .265625 27⁄32 .84375
9
⁄32 .28125 55⁄64 .859375
19
⁄64 .296875 7⁄8 .875
5
⁄16 .3125 57⁄64 .890625
21
⁄64 .328125 29⁄32 .90625
1
⁄3 .333 59⁄64 .921875
11
⁄32 .34375 15⁄16 .9375
23
⁄64 .359375 61⁄64 .953125
3
⁄8 .375 31⁄32 .96875
25
⁄64 .390625 63⁄64 .984375
13
⁄32 .40625 1 1.0
7
⁄16 .4375
63
CONVERSION CONSTANTS
To Change: To: Multiply By:

Inches . . . . . . . . . . . . . . . . . . Feet . . . . . . . . . . . . . . . . . . . . 0.0833
Inches . . . . . . . . . . . . . . . . . . Millimeters . . . . . . . . . . . . . . . 25.4
Feet . . . . . . . . . . . . . . . . . . . . Inches . . . . . . . . . . . . . . . . . . 12
Feet . . . . . . . . . . . . . . . . . . . . Yards . . . . . . . . . . . . . . . . . . . 0.3333
Yards . . . . . . . . . . . . . . . . . . . Feet . . . . . . . . . . . . . . . . . . . . 3
Square Inches . . . . . . . . . . . Square feet . . . . . . . . . . . . . . 0.00694
Square feet . . . . . . . . . . . . . . Square inches . . . . . . . . . . . . 144
Square feet . . . . . . . . . . . . . . Square yards . . . . . . . . . . . . . 0.11111
Square yards . . . . . . . . . . . . Square feet . . . . . . . . . . . . . . 9
Cubic inches . . . . . . . . . . . . Cubic feet . . . . . . . . . . . . . . . 0.00058
Cubic feet . . . . . . . . . . . . . . Cubic inches . . . . . . . . . . . . . 1728
Cubic feet . . . . . . . . . . . . . . . Cubic yards . . . . . . . . . . . . . . 0.03703
Cubic yards . . . . . . . . . . . . . Cubic feet . . . . . . . . . . . . . . . 27
Cubic inches . . . . . . . . . . . . Gallon . . . . . . . . . . . . . . . . . . 0.00433
Cubic feet . . . . . . . . . . . . . . . Gallons . . . . . . . . . . . . . . . . . 7.48
Gallons . . . . . . . . . . . . . . . . . Cubic inches . . . . . . . . . . . . . 231
Gallons . . . . . . . . . . . . . . . . Cubic feet . . . . . . . . . . . . . . . 0.1337
Gallons . . . . . . . . . . . . . . . . . Pounds of water . . . . . . . . . 8.33
Pounds of water . . . . . . . . . Gallons . . . . . . . . . . . . . . . . . 0.12004
Ounces . . . . . . . . . . . . . . . . Pounds . . . . . . . . . . . . . . . . . 0.0625
Pounds . . . . . . . . . . . . . . . . Ounces . . . . . . . . . . . . . . . . 16
Inches of water . . . . . . . . . . Pounds per square inch . . 0.0361
Inches of water . . . . . . . . . . Inches of mercury . . . . . . . 0.0735
Inches of water . . . . . . . . . . Ounces per square inch . . 0.578
Inches of water . . . . . . . . . . Pounds per square foot . . . 5.2
Inches of mercury . . . . . . . Inches of water . . . . . . . . . . 13.6
Inches of mercury . . . . . . . Feet of water . . . . . . . . . . . . 1.1333
Inches of mercury . . . . . . . Pounds per square inch . . 0.4914
Ounces per square inch . . Inches of mercury . . . . . . . 0.127
Ounces per square inch . . Inches of water . . . . . . . . . . 1.733
Pounds per square inch . . Inches of water . . . . . . . . . . 27.72
Pounds per square inch . . Feet of water . . . . . . . . . . . . 2.310
Pounds per square inch . . Inches of mercury . . . . . . . 2.04
Pounds per square inch . . Atmospheres . . . . . . . . . . . 0.0681
Feet of water . . . . . . . . . . . . Pounds per square inch . . 0.434
Feet of water . . . . . . . . . . . . Pounds per square foot . . . 62.5
Feet of water . . . . . . . . . . . . Inches of mercury . . . . . . . 0.8824
Atmospheres . . . . . . . . . . . Pounds per square inch . . 14.696
Atmospheres . . . . . . . . . . . Inches of mercury . . . . . . . 29.92
Atmospheres . . . . . . . . . . . Feet of water . . . . . . . . . . . . 34
Long tons . . . . . . . . . . . . . . Pounds . . . . . . . . . . . . . . . . 2240
Short tons . . . . . . . . . . . . . . Pounds . . . . . . . . . . . . . . . . 2000
Short tons . . . . . . . . . . . . . . Long tons . . . . . . . . . . . . . . 0.89285
64
FEET HEAD OF WATER TO PSI
Pounds Pounds
Feet Per Square Feet Per Square
Head Inch Head Inch
1 .43 100 43.31

2 .87 110 47.64
3 1.30 120 51.97
4 1.73 130 56.30
5 2.17 140 60.63
6 2.60 150 64.96
7 3.03 160 69.29
8 3.46 170 73.63
9 3.90 180 77.96
10 4.33 200 86.62
15 6.50 250 108.27
20 8.66 300 129.93
25 10.83 350 151.58
30 12.99 400 173.24
40 17.32 500 216.55
50 21.65 600 259.85
60 25.99 700 303.16
70 30.32 800 346.47
80 34.65 900 389.78
90 38.98 1000 433.00
Note: One foot of water at 62°F equals .433 pound

pressure per square inch. To find the pressure per square
inch for any feet head not given in the table above,
multiply the feet head by .433.
65
USEFUL FORMULAS
66
DEFINITION OF TERMS
ACCELERATOR - Any of a number of chemicals added to
the resin, singly or in combination, which speed the hardening
process or cause the hardening to occur (hardener, catalyst,
curing agent, promoter).
ADAPTER - A fitting used to join two pieces of pipe, or two
fittings, which have different joining systems.
ADHESIVE - A material formulated to bond together pipe and
fittings resulting in high strength and corrosion resistant fabrications.
BELL AND SPIGOT - A joining system in which two truncated
conical surfaces come together and bond adhesively. The bell
is the female end. The spigot is the male end.
BUSHING - A fitting used to join two different sizes of pipe by
reducing the size of the female end of the joint. Joints may
come threaded or tapered.
CATALYST - See hardener.
CENTRIFUGAL CASTING - A process for making pipe in
which the resin, fiberglass reinforcement and other ingredients
are placed into the interior of a spinning steel rotary mold,
forming the pipe through centrifugal force and the application
of heat.
COLLAR - See coupling.
COMPRESSION MOLDING - A process for making fittings
in which a molding compound is formed and cured into the
finished part configuration through pressure and heat in a die.
COMPRESSIVE FORCE - The force that occurs when
opposing loads act on a material, crushing, or attempting to
crush it. In pipe, circumferential compressive forces result from
external collapse pressure, or heating of an end-restrained
fiberglass pipe.
CONCENTRIC REDUCER - A pipe fitting used to join two different
sizes of pipe while maintaining the same center line in both.
CONTACT MOLDING - A process for making fittings in which
cut pieces of fiberglass reinforcement are laid on a mold,
saturated with resin, and cured to the finished part shape.
COUPLING (collar) - A short heavy wall cylindrical fitting used
to join two pieces of the same size pipe in a straight line. The
coupling always has female connection ends which can be
bell, threaded or a mechanical joining method.
CURE - The hardening of a thermoset resin system by the
action of heat or chemical action.
67
CURE STAGES - Stages describe the degree to which a
thermoset resin has crosslinked. Three stages, in order of
increasing cross linking, include B-stage, gelled, fully cured.
CURE TIME - The time required for a thermoset material to
react and develop full strength and material properties. The
time is dependent upon the temperature of the material.
CURING AGENT - See hardener.
CUT AND MITERED FITTINGS - Fittings manufactured by
cutting, assembling and bonding pipe sections into a desired
configuration. The assembled product is then over wrapped
with resin-impregnated roving or glass cloth, to provide added
strength.
EPOXY RESIN - A thermosetting resin, usually made from
Bisphenol A and epichlorhydrin, cured by a variety of agents
such as anhydrides and amines. These resins contain cyclic
ether groups. See thermoset.
FRP - Fiberglass Reinforced Plastic.
FABMAT - A combination of woven roving and chopped strand
mat held together with resin binders. Usually used for making
contact molded fittings and butt weld joints.
FILAMENT WOUND - A manufacturing method for pipe and
fittings in which resin impregnated continuous strand roving
wraps around a mandrel to achieve high reinforcement
concentration and precise filament placement.
FILLERS (extender, pigments, inerts; i.e., sand, etc.) -
Materials added to a resin which do not affect the cure of the
resin but may influence the physical properties of the resin
system.
FITTING TYPES – The classification of fittings by the method
of manufacture; i.e., molded, cut and mitered, filament wound,
contact molded.
GEL TIME – The time it takes for a resin system to harden to
a rubber-like state.
HAND LAY-UP – Any number of methods of forming resin and
fiberglass into finished pipe products by manual procedures.
Hand lay-up products do not usually exhibit optimum strength
of the reinforcing material since the fibers do not lie oriented for
maximum performance. These procedures include overwrap
techniques, contact molding, hand molding and others.
HARDENER (accelerator, catalyst, curing agent, promoter) –
Any of a number of chemicals added to the resin, single or in
combination, which speed up the hardening process, or cause
hardening to occur.
68
HEAT BLANKET or HEAT COLLAR – An electrical device
used to heat a fabrication to reduce cure time.
HYDROSTATIC TEST – A pressure test of the completed
fabrication to confirm good quality. Typically, the system
is filled with water and held at the selected pressure while
checking for leaks.
IMPACT RESISTANCE – The ability of a part to absorb a
striking blow without damage.
JOINING (connecting systems) – Any of a variety of
methods for connecting two separate components of a piping
system together. Included are bell and spigot, threaded and
coupled, mechanical devices, etc.
JOINT – A term used to describe an individual length of pipe or
the actual joining mechanism; (i.e., adhesive bonded bell and
spigot, threaded and coupled, etc.)
LINER – A generic term used to describe the interior surface
in pipe. Generally, liners are resin-rich regions from 0.005 to
0.100 in. thick. Liners may be reinforced with fibrous material
such as veil or mat. Liners can provide extra corrosion
protection for severe chemical service. They also form a leak
barrier (elastomer bladder). The manufacturer may add a liner
before, during, or after construction of the pipe wall depending
on the manufacturing process.
MATRIX - The material used to bind reinforcement and fillers
together. This material may be thermoplastic or thermosetting
and dictates to a large extent the temperature and chemical
service conditions allowable for a pipe or fitting.
MOLDED FITTINGS - Pipe fittings formed of compressing
resin, chopped fiber and other ingredients in a mold under
heat and pressure.
MOLDING - Any of several manufacturing methods where
pressure or compression molding shapes resin and reinforcing
materials into final products.
OVER WRAP - A method of repair or joining in which fiberglass
reinforcement and resin are fabricated over the selected area.
POLYESTER RESIN - Any of a large family of resins which
are normally cured by cross linking with styrene. The physical
and chemical properties of polyester resins vary greatly. Some
have excellent chemical and physical properties while others
do not. Vinyl esters are a specific type of polyester resin.
Other polyester resins with properties suitable for use in the
manufacture of fiberglass pipe include: isophthalic Bisphenol
A fumarate and HET acid polyesters. Each type of resin
has particular strengths and weaknesses for a given piping
application.
69
POT LIFE - The time available to use thermoset adhesives
after the reactive materials have been mixed.
PRESSURE RATING - The maximum anticipated long-term
operating pressure a manufacturer recommends for a given
product. Also referred to as working pressure, class or design
pressure.
PROMOTER - See hardener.
REINFORCEMENT - Typically, fibers of glass, carbon or
synthetic material used to provide strength and stiffness to a
composite material. The type of fiber used as reinforcement
play a major role in determining the properties of a composite,
as does the fiber diameter and the type of sizing used. Terms
relating to the physical form of the reinforcement include:
Chopped Fiber - Continuous fibers cut into short (0.125
to 2 in.) lengths.
Filament - A single fiber of glass; e.g., a mono filament.
Mats - Coarse fabric sheets made from chopped strands
randomly placed and held together by resin binders.
Milled Fibers - Glass fibers, ground or milled, into short
(0.032 to 0.125 in.) lengths.
Roving - A collection of one or more strands wound into a
cylindrical package. The typical form of glass fiber used in
the manufacture of filament wound pipe.
Veil - Surfacing mat of porous fabric made from filaments.
Used to provide a resin rich layer or liner.
Yarn - Glass fiber filaments twisted together to form
textile-type fibers.
Yield - The number of yards of material made from one
pound of the product.
Resin (polymer) - As applied to fiberglass pipe, resin
is the polymer or plastic material used to bind the glass
fibers together.
RESIN - The polymer (liquid plastic) material which hardens
with cure to provide a solid form, holding the fiberglass
reinforcement in place. Resins provide the corrosion resistance
in FRP parts.
SADDLE - A fitting which is bonded to the exterior of a pipe to
make a branch connection.
SHELF LIFE - The storage time for a material until it becomes
unusable.
SOCKET JOINT - A joining system in which two straight
cylindrical surfaces come together and bond adhesively.
70
STRESS - The force per unit of cross sectional area.
Measured in pounds per square inch (psi). This should not be
confused with hydraulic pressures, measured as psig or psia,
which can induce stress.
SUPPORT SPACING (span) - The recommended maximum
distance between pipe supports to prevent excessive pipe
deformation (bending).
SURGE PRESSURE - A transient pressure increase due
to rapid changes in the momentum of flowing fluids. Water
hammer is one type of surge pressure. Rapid opening or
closing of valves often result in a surge pressure or water
hammer.
THERMAL CONDUCTIVITY - The rate at which a material
(pipe) transmits heat from an area of high temperature to an
area of lower temperature. Fiberglass pipe has low thermal
conductivity.
THERMAL EXPANSION - The increase in dimensions of a
material (pipe) resulting from an increase in temperature. A
decrease in temperature results in thermal contraction.
THERMOSET - A polymeric resin cured by heat or chemical
additives. Once cured, a thermoset resin becomes essentially
infusible, (cannot be re-melted) and insoluble. Thermosetting
resins used in pipe generally incorporate reinforcements.
Typical thermosets include:
• Vinyl esters • Novolac or epoxy Novolac
• Epoxies • Unsaturated polyesters
THRUST FORCES - Commonly used to describe the forces
resultant from changes in direction of a moving column of fluid.
Also used to describe the axial or longitudinal end loads at
fittings, valves, etc., resultant from hydraulic pressure.
TORQUE - Used to quantify a twisting force (torsion) in pipe.
Torque is measured as a force times the distance from the
force to the axis of rotation. Torque is expressed in foot-
pounds (ft-lb) or inch-pounds (in-lb).
TWO HOLING - A method of aligning flanges onto pipe or
fittings so that the bolt circle will mate with the adjoining flange.
VINYL ESTER - A premium resin system with excellent
corrosion resistance. Vinyl ester exhibits high versatility,
temperature resistance and excellent corrosion resistance to
acids.
WATER HAMMER - Pressure surges in a piping system
caused by sudden operation of a valve, pump, or other
component.
71
HOW TO READ FLANGED OR REDUCING FITTINGS
TEE
Run x Run x Branch (AxBxC)
LATERAL (AxBxC)
Run x Run x Branch
CROSS (AxBxCxD)
Run x Run x Branch X Branch
The above sequence should be used when describing

fitting outlets. Drawings or sketches showing outlet
types, locations, sizes and dimensional requirements are
required for more complicated fitting configurations.
72
HOW TO FIGURE A 45° OFFSET
True
Length
Offset
Length
45°
Offset
Length
True Length = offset x 1.414

Offset = true length x .707
EXAMPLES:
offset = 12"
12" x 1.414 = 16.968 = 1'-5"
true length = 1'-5"
true length = 24"
24 x .707 = 16.968 = 1'-5"
offset length = 1'-5"
73
74
and it is not intended for design purposes. Although every effort has been
Varco in no way assumes responsibility for liability for any loss, damage or
injury resulting from the use of information and data herein nor is any warranty
South America Europe

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Recife, PE, Brazil 55.590-000 Phone: 31 345 587 587
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[email protected]
North America ©2015 National Oilwell Varco. All rights reserved.
17115 San Pedro Ave. Suite 200 INS1010ENG July 2015
75
San Antonio, TX 78232
Phone: 1 (210) 477-7500
30”-42” Diameter Tapered Bell & Spigot Installation Instructions
Introduction During cool weather (below 70°F (21°C), both the adhesive and
bond surfaces should be warmed to improve the spread ability of the
Installation instructions for adhesive bonded 30”-42” diameter Tapered adhesive. Once warmed both surfaces will cool rapidly.
Bell & Spigot joints. Installation training and certification is required
for all bonders. Qualified on-site supervision of initial installation is As the adhesive cools it will become thicker; therefore, it should be
recommended to ensure proper field practices are followed. applied quickly using two installers per bell and two installers per spigot.
The working area around the joint may need to be covered to protect
Field Checks from sunlight, precipitation, wind and frigid weather. The weight of the
• Piping components should be visually inspected for physical pipe requires the use of a side boom tractor, crane or large excavator
damage to move the pipe.
Bonding Environment Insertion Depth Reference Marks

• Using a permanent marker, draw on the pipe a set of reference
Hot Weather Recommendations marks 24 inches from the spigot end of the pipe.
• A cool area is recommended for long-term storage of adhesive
kits. Storage temperatures between 70-80°F (21-27° C) are ideal. • The reference marks are positions used to determine the insertion
depth of an assembled joint. During joint assembly the distance
• When field temperatures exceed 90°F (32°C), store adhesive kits from the bell end to the reference marks should be measured and
in ice chest with bagged ice or freezer pack. Remove adhesive recorded in a quality record when possible.
kits just prior to use.
• Protect joints from direct sunlight to minimize heating of material
and ultraviolet exposure.
Joint Installation
A pipe joint is made by lifting the pipe and carefully inserting the spigot
into the bell until the spigot is seated in the bell. The joint should then
Cold Weather Recommendations be checked for proper alignment meaning the joint should be straight.
• A warm area is recommended for long-term storage of adhesive If the joint is not aligned, the pipe must be maneuvered as required to
kits. Storage temperatures between 70-80°F (21-27°C) are ideal. align the pipe joint. A hydraulic come-along is required to complete
the joint make-up. Attach the hydraulic come-alongs as instructed in
• When the field temperature falls below 70°F (21°C), warm bond the Come-Along Instructions.
surfaces with a propane torch or another clean burning heat
source. The surfaces should be warm to the touch but not hot. If The joint is pulled into final position by simultaneously pumping the
the bond surface is too hot when adhesive is applied, it will set up two come-along hydraulic cylinders. The cylinder pressures should
be increased slowly to the pressures listed in manual TLS6619 (come
prematurely. A bonder should be able to comfortably place the back
alongs)while vibrating the joints. The joint should be vibrated by two
of their hand on the bond surface. A torch should be used only
installers impacting the sides of the bell with 5 lb. dead blow hammers.
to warm the bonding surface, not to force cure an adhesive joint. The vibrating should continue after come-along’s pressure has been
• All bonded joints must be heat cured with electric heating collars. reached. The vibrations and come-along’s loads will cause the joint to
pull together until made up. The cylinder pressure should not exceed
• Freshly bonded joints should be heat cured when field temperatures 5,000 psig at any time.
are expected to fall rapidly. Heat curing reduces the cure time and
As the joint pulls together, the hydraulic cylinder pressure will tend to
the chances of pipeline contraction pulling the joint apart.
drop during the process requiring additional strokes on the hydraulic
• Note: When temperatures fall below 32°F (0°C), it is recommended pump to maintain the come-along’s pressure. The joint will be made
that all joints (when possible) be made in a portable, heated work up when the pressure drop becomes negligible (300 psi or less with
space. The use of a portable kerosene heater (torpedo style) is three sharp blows of the dead blow hammer) and it is obvious the joint
also recommended during extreme cold weather to help maintain is no longer moving together. This can be confirmed by repeatedly
ambient temperature inside the pipe. measuring the distance from the face of the bell to the reference mark
on the pipe spigot and comparing to previous measurements. Verify
Joint Preparation & Assembly the hydraulic cylinders have not bottomed out giving the illusion of a
made-up joint. The final insertion depth should be recorded for the
Bonding surfaces require light sanding with 40-80 grit paper or Emery quality records.
cloth within two hours before adhesive application. Mix the adhesive
in accordance with the applicable adhesive bulletin. The adhesive Excessive adhesive squeezed out of tapered joints, both on the
must be brushed on with mild pressure onto the bell & spigot bonding I.D. and the O.D., should be removed. An electric heating collar is
surfaces to ensure a thorough wetting. required and may be applied to the bell surface immediately. Leave
the come-alongs in place for one hour.
The adhesive layer on the leading edge of the spigot should be slightly
thicker than the other areas. Apply a thin coat of adhesive to the spigot These instructions apply to integral bell/spigot pipe, coupling/spigot
end to coat exposed glass fibers. pipe and fitting/spigot pipe joints.
Flange Installation Adhesive Cure
A flange pull-beam must be constructed to attach the come-along Electric Heat Collar Use
chains and pull the flange onto the pipe spigot. A steel channel 6 x
13 and 54 inches in length should be fabricated with two holes each All bonded joints must be heat cured. Ensure the electric heating
large enough for a come-along chain to fit through. Locate the holes collars are in good working order prior to using. It is good practice
to clear the outer diameter of the flange by a minimum of ½”. to verify they are functioning properly at the end of each cure cycle.
Start by verifying the bell and spigot tapers are in spec using the Wrap heat collars over the surface of joint covering entire bonded area.
factory gauges. Proceed by drawing a reference mark on the pipe Cure flanges from inside the pipe by turning the heat collar inside out.
with a permanent marker 18 inches from the end of the pipe spigot. A narrow split ring of fiberglass pipe may be used to hold the heat
Prepare the pipe spigot and flange bonding surfaces and then mix collar in place against the inner surface of the pipe.
the adhesive. Pre-warm joints if necessary and apply adhesive to When ambient temperatures fall below 50°F (10°C) heat collars should
bell and spigot. Adhesive application methods are detailed above. be insulated for better heating efficiency. A 2-inch thick glass wool
Lift and position the flange onto the spigot until it seats. Verify alignment blanket or other insulating material with an R value of 7 or greater is
of the flange onto the spigot. If properly aligned, then measure the recommended. The open ends of pipe and fittings should be blocked
distance from the face of the flange to the reference mark on the pipe to prevent heat loss due to air flow.
spigot and record as the initial insertion depth. On some fittings and pipe joints, the heating collar may overlap. When
Attach the hydraulic come-along collars to the pipe and connect the this occurs, place a cut section of 2” FRP pipe between the two heat
hydraulic cylinders, per the instruction for come-alongs to the collars collar layers that are overlapped and place a special cut section of
and the pull-beam. Place two 4 x 4 or larger hardwood timbers between
1
/16” thick silicone rubber between the pipe and the heating collar. This
the pull-beam and the face of the flange. The timbers must be located will help prevent discoloration of the pipe.
outside the inner diameter of the flange to prevent interference with When heat collars left on too long or the overlaps are not protected,
the spigot should it protrude beyond the face of the flange. The some discoloration may occur. In most cases this will not affect the
timbers should be smooth to protect the flange face from damage. operation of the pipe. If unsure, contact the NOV Fiber Glass Systems
The use of a 1/4” thick rubber pad between the flange and the timbers personnel on site.
is recommended.
Increase the come-along pressure slowly to the pressures recomended
in TLS6619 (come alongs) while vibrating the flange. The sides of
Pressure Testing
the flange should be vibrated by two installers impacting the side of Contact NOV Fiber Glass Systems for recommendations concerning
the flange with 5 lb. dead blow hammers. The come-along pressure field hydro pressure tests. The test procedure must be reviewed and
will tend to drop during this process requiring additional strokes on accepted by the pertinent site personnel prior to hydro pressure tests.
the hydraulic pump to maintain come along pressure. The joint will
be made up when the pressure drop becomes negligible (300 psi Supporting Documents Description
or less with three sharp blows of the dead blow hammer) and it is ADH4000 Adhesive Systems Summary
obvious the joint is no longer moving together. This can be confirmed
TLS6619 18”-42” Come-Along Instructions
by repeatedly measuring the distance from the face of the flange to
the reference mark on the pipe spigot and comparing to previous TLS6636 30”-42” Tapering Tool Instructions
measurements. Verify the hydraulic cylinders have not bottomed TLS6640 1”-42” Heat Collar Instructions
out giving the illusion of a made-up joint. The final insertion should
be recorded for the quality records.
Any adhesive on the pipe surface behind the flange joint must be
removed to allow the Van Stone bolt ring to seat flush against the flange.
During installation the pipe spigot may protrude beyond the face of
the flange. Any spigot protrusion must be machined flush with the
flange face by cutting or grinding. Should the spigot not protrude National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy
any squeezed out adhesive at the end of the spigot should be formed and reliability of its contents, National Oilwell Varco in no way assumes responsibility for li-
into a fillet. ability for any loss, damage or injury resulting from the use of information and data herein nor
is any warranty expressed or implied. Always cross-reference the bulletin date with the most
Use standard bolt tightening sequence for 30”-42” flanges. (Refer to
Matched Taper Joint Installation.) Maximum bolt torque is 400 ft-lbs.

Phone: 55 81 3501 0023

INS1020 June 2015
CERAM CORE®PIPING
Installation Data
Handling Transition Fittings
The abrasion resistant liner may be damaged by severe im- When joining to materials other than CERAM CORE pipe or
pact or pipe deformation. Abusive handling can cause frac- fittings, it is extremely important that the inside diameter of
ture and loss of some of the liner. Fine cracks in the liner will pipe-to-pipe and pipe-to-fitting match. Mismatched I.D.’s
cause no problems, but if the liner is so severely damaged can cause the liner to be undercut and “scooped” away,
as to flake away chips and pieces, the overwrap will be ex- causing premature failure. If the I.D. of the existing line or
posed to abrasion and pipe will fail prematurely. fitting at the point of entry into CERAM CORE is ±.050” (or
more) larger or smaller than the I.D. of the pipe, a special
Caution: adapter must be used to assure a smooth transition. Tran-
sition fittings for adapting to new or existing lines or other
1. Do not throw pipe from trucks onto rocks, into ditches openings are considered essential and will be designed as
or subject it to similar rough treatment. needed for each installation upon receipt of the necessary
dimensional information from the customer. A minimum of
2. Avoid striking the pipe. Any blow which causes a de- two transition fittings generally will be required on each in-
lamination of the overwrap will damage the liner. stallation.
3. A NOV Fiber Glass Systems representative should in- When installing transition fittings it is recommended that
spect the pipe before installation if there is any sus- the inside diameter of the transition fittings be aligned to
pected damage. the inside diameter of the existing system before the spool
is connected to the transition fitting. Since transition fittings
4. Avoid striking end of pipe against objects which may are usually one foot long, this procedure can be accom-
damage liner, and keep flange protectors in place until plished by sight. Also, make sure that there are no gaps be-
ready to install. tween the existing system and the transition fittings which
could cause undercutting.
Installation
Flanges
Joining Methods Flanges have standard ANSI B16.5 150 lb. flange bolt hole
CERAM CORE pipe is joined by a self-aligning flange joint. dimensions. Flange seals should be 60-70 durometer O-
The pipe is fabricated with flanges on both ends. An O-ring rings when joining pipe to pipe. Use a stiff grease to hold the
and an alignment ring, which are supplied by NOV Fiber O-ring in the groove when assembling the flanged joints.
1/8” thick full face gaskets or half size O-rings should be
Glass Systems, are required for matching the flange. When
properly installed and compressed there will be a very mini- used when joining pipe to other equipment. (See Table II.)
mal gap between the ends of the liner of adjacent pipe. When the piping system is being connected to another type
See Table II for recommended bolt torque. Particular at- of system (flange is flush), the inside diameter of the gasket
tention must be given to accurately align pipe bores at all should be such as to match the inside diameter of the pipe
joints. The rate of wear of the reinforcing overwrap vs. that when the flange bolts are tightened. The bore of the pipe
of the ceramic bead liner is on the magnitude of 1000:1. piece MUST be aligned as concentric as possible with the
Severe misalignment which will expose the overwrap to bore of the system to which it is being connected. If there
the abrasive material will cause an undercutting of the liner are irregularities or “scooped away” places due to previous
and early pipe failure. Misalignment should not exceed ½” wear, these should be grouted with CeramSurf™ surfacing
bead diameter for optimum service (approximately 1/32”). material (available from NOV Fiber Glass Systems).
Transition fittings are necessary to join the pipe to systems
with different inside diameters. (See the following section Field Preparation
for details). If it is not possible to perfectly align pipe, such
as when adapting to existing lines, it is preferable that the Special Equipment
downstream side of the joint be oversized to avoid impact Under normal circumstances, field preparations consist of
on a cut edge of the liner. In no case should the overwrap having the proper torque wrenches, bolts, nuts, and wash-
be exposed. ers. NOV Fiber Glass Systems normally manufactures all
pipe sections to the desired length so the installer need only
Fittings assemble flanged joints. The close tolerances necessary to
CERAM CORE fittings are flanged with a radius sweep of maintain proper joint alignment are difficult to reproduce in
three times diameter. Standard fittings available are 45° field cut joints. For this reason field bonded joints should be
and 90° elbows, except on 14” and 16” diameters where eliminated or kept to a minimum. Special diamond blades
45° elbows only are available as standard. and a large lathe or special NOV Fiber Glass Systems tools
are required for the field installation of flanges. The following
Connecting to Other Systems sections give a brief description of procedures necessary to
CERAM CORE pipe can be installed to new or existing sys- make field joints. Additional tool instructions and matching
tems by two methods: tolerances are available upon request.
Cutting
The end of the pipe must be cut squarely and smoothly. Wipe off all adhesive on the flange face. An uneven surface
Due to extreme hardness of the liner, standard cutting tools or filled grooves due to cured residual adhesive will cause
will not cut the liner without chipping. Therefore, when the gasket sealing problems. A rag slightly dampened with sol-
pipe is cut anywhere except within two inches or less of the vent may be used. DO NOT flood with solvent as this may
end (dressing cut), it is necessary to make two cuts (rough wash adhesive out of the bond area and weaken the bond.
and dress) to produce the desired smoothness. If only a
dressing cut is needed, then a single cut can be used. Heat curing the joints will cause beads of adhesive to ex-
ude from the bond. These must be removed when partially
Rough Cutting hardened, but not fully cured, by cutting away with a sharp
Scribe or draw a line around the pipe at the desired rough knife. Be careful not to damage the gasket sealing surface.
cut dimension. Allow approximately one inch for dressing After clean up, fit to a mating flange to make sure there is
cut. no interference.
Using a power circular hand saw and abrasive blade, or Buried Installations
hack saw, cut through the laminate to the liner completely
around the pipe. Note: All glass fiber filaments should be Preparing the Trench
cut. The final bedding of the trench should be done as uniform
and smooth as possible. Rocks or high spots in the trench
Snap the pipe in two by placing pipe on support with cut bottom cause uneven bearing on the pipe and may dam-
slightly overhanging support. Apply a downward impact age the liner due to stress during backfill and cause unnec-
load to end of pipe with a 2x4 or rubber mallet while pipe is essary wear at these points. This is particularly significant if
rotated such that one full rotation is made before separa- pulsation is present in the lines due to pumps. Sharp bends
tion. The pipe is now ready for the finish cut to dress up the and changes in elevation or lateral direction in the line must
edge. be accomplished through the use of appropriate elbows. A
bell hole should be dug for each set of flanges so the pipe
Dress Cutting rests on the bottom of the ditch.
The method to obtain a square cut requires a lathe large
enough to turn the pipe and a tool post grinder equipped Rocky Areas
with a diamond blade. Only a diamond blade is hard enough If the trench is excavated through rock or shale ledges, the
to cut the ceramic liner. Water must be used at all times trench should be slightly deeper and a layer of sand used
to keep the blade cool. The pipe must be rotated by hand in the bottom of the trench and over the pipe to assure pro-
unless the lathe is capable of extremely slow speed (1-2 tection of the pipe from the rocks.
RPM). Cut through the overwrap down to the liner, then ad-
vance the blade through the liner far enough to cut off in Road Crossings
one revolution. Rotate the pipe into the blade. Do not over- In laying pipe under road crossing, it is recommended that
load the blade. With a little practice, the proper feed rate the pipe be laid through a conduit. Firm, well compacted
can be determined by listening to the motor pitch. Support bedding under the pipe at the entrance and exit is essential
the ring being cut off to prevent the liner from breaking as to prevent shear loads due to backfill and settling. Check
the saw approaches a complete cut. Table I for burial depths when pipe will experience surface
loads. If a flange joint occurs within the casing, centering
Caution: Be sure the final dress cut removes all chipped devices must be installed at the recommended support
or broken liner. spacing.
Bonding Backfilling
The installation should be backfilled with sufficient fill to hold
Pipe Preparation in place with all of the fittings and joints left open for inspec-
Scarfing the O.D. is necessary to remove the gloss and true tion during the testing period. Once the testing is complet-
the O.D. of the pipe to receive the flange. Scarf until a snug, ed, then the backfilling may be finished.
dry fit is achieved between the pipe and the flange. This can
be done on a lathe or with the NOV Fiber Glass Systems 1. Timing
dressing tool. Eccentricity should not exceed ± .015”. The pipe should be covered as soon as possible to elimi-
nate the chance of damage to the pipe; floating of the pipe
Use 8000 Series adhesive kits. due to flooding and shifting of the line due to cave-ins.
Clean the machined surfaces of both the pipe and flanges. 2. Material
Use solvent and the paper towels provided in the kit, care- The material used for the backfill should be free of sharp
fully following the instructions provided in the kit. rocks, heavy boulders, large clods of dirt and frozen lumps
of dirt. Pipe should be completely supported underneath
Apply adhesive to both pipe and flange bonding surfaces before overburden is applied. Frozen earth will eventually
being sure to cover all machined surfaces. thaw leaving the pipe with insufficient support and voids
around the pipe. Vibratory or similar tamping equipment
Lightly drive the flange onto the pipe. The flange face must can drive small stones into the pipe wall. Clean backfill
be flush and square with the end of the pipe. should be used with this type equipment. Multiple lines in
the same ditch should be separated with clean backfill or
sand.
Above Ground Installations Pipe Rotation
Above ground installations can be broadly divided into two For the longest service life and best economics, the sys-
categories—lines which are laid directly on the surface of tem should be designed and installed so that pipe can be
the ground and those which are hung or supported as in a periodically rotated on a regular basis to insure even wear.
typical plant. In either case, there are certain basic guide- This is particularly important where there is sliding abra-
lines to be followed. sion on the bottom by heavy particles that do not remain
suspended in the fluid stream. This precaution, plus care-
On any lines laid directly on the surface, care should be ful alignment of the joints, will give a system with optimum
taken to insure that there are no severe bends and that ad- performance. Since the pipe is extremely light, rotation can
equate protection is provided in areas where possible me- usually be accomplished by unbolting only a minimal num-
chanical damage could occur. If the line is connected into a ber of joints and rotating several lengths at a time.
system which could impart a vibration or pulsing action to TABLE I
the pipe, areas of point loading should be protected to pre- CERAM CORE Pipe Burial Depths(1)
vent the pipe from abrading. Since pipe is flanged, wooden
Nominal Pipe Without Live
bolsters or similar supports should be provided at support With H-20 Loading(2)
Size Loading
spacing intervals so pipe will not rest on flanges. Pipe rest-
ing only on flanges may warp and make future rotation for Min. Burial Max. Burial Max. Burial
best wear difficult. Depth Depth Depth
in mm ft. ft. ft.
Anchors 6 150 2 27 27
Pipe anchors divide a pipeline into sections. In most cas- 8 200 2 17 17
es pumps, tanks, and other similar equipment function as
anchors. Additional anchors are required at all changes in 10 250 2 15 15
direction and at all changes in elevation. Anchors are re- 12 300 2 12 12
quired on both ends of elbows, either at the elbow or within
14 350 2 9 10
5 feet of the elbow ends. On long straight runs only, anchors
should be installed at approximately 300 foot intervals. Do 16 400 2 9 10
not use anchors which apply point loads directly to the bare
pipe. Anchors that apply point loads can be used only if TABLE II
a protective sleeve is used between the pipe and the an- CERAM CORE Flange(6) Bolt Make-up Torque, Bolt,
chor. Guides must be used in conjunction with anchors. See Washer, and O-Ring for Flanges and Flanged Fittings(3)
Guide Spacing in Manual CI1500 CERAM CORE. When
O-Ring
joining CERAM CORE product to other piping systems, the Sizes(5)
adjoining system must be securely anchored to prevent the Nom ARP 268 N.
transfer of thermal end load. Pipe Max. Bolt Bolt Washer No.
Size Torque Size Length Size(4) of Full Half
in. Ft.-Lbs.(3) in. in. in. Bolts Size Size
Supports
NOV Fiber Glass Systems pipe should be supported at in- 6 30 3
/4 4 1/2 1 1/2 8 442 264
tervals designated by the support spacing data in the litera- 8 100 3
/4 5 1 1/2 8 448 273
ture. Supports that have point contact or narrow supporting
10 100 7
/8 5 /2
1
1 /43
12 452 277
areas should be avoided, and valves or other heavy equip-
ment should be supported independently of the pipe. Stan- 12 100 7
/8 6 1 3/4 12 457 280
dard sling, clamp, and clevis hangers and shoe supports 14 100 1 6 2 12 459 281
designed for use with steel pipe can be used to support
NOV Fiber Glass Systems pipe. Any other type of support 16 100 1 6 2 16 465 284
that gives a wide band of contact with at least 120° of con- (1) Basis for calculations are: (a) 3% maximum allowable diametrical deflec-
tact with the pipe can be used. Any support that does not tion of the pipe; (b) soil modulus is 1000 psi; (c) the pipe is not subjected to a
provide 120° of contact should be at least 4” wide or have a vacuum; (d) the water table is not above the top of the pipe. Other variables
such as bedding constant assume worst case (most conservative) values. Ref-
width equal to 1/3“of the diameter of the pipe, whichever is erence ASTM D3839 for details on these assumptions (including an explanation
larger. If it is not possible to achieve this, the pipe should be of “soil modulus”). If actual conditions are different, contact your NOV Fiber
protected with a protective sleeve of rubber lined metal, or Glass Systems representative.
(2) H-20 wheel loading is 32,000 lbs. per tandem axle; however, the allowable
other means of increasing the supporting area. In all cases, truck loading is now 34,000 lbs. per axle. Calculations are based on 34,000
the support must be wide enough so that the bearing stress lbs. per axle.
does not exceed 85 psi. (3) The torque required to seal the gasket is usually lower than the maximum
torque. Torque is based on non-lubricated bolts; therefore, torque levels should
be lowered for lubricated bolts.
Expansion (4) Use SAE light washers.
The forces created by the expansion of NOV Fiber Glass (5) These numbers are from the SAE uniform numbering system. Full size O-
rings are used with SF flange to SF flange. Half size are used with SF flange to
Systems systems are approximately only 1/25 that of Sched- smooth (flat) face flange.
ule 40 steel. In cases where the piping system has long runs (6) NOV Fiber Glass Systems flanges should be joined only to flat-faced flanges.
or is subjected to large changes in temperature, the chang- When mating to raised-face flanges or lug-type valves, spacers are necessary.
es in length must be handled by anchors and guides. See

Product Manual “CERAM CORE” for the anchor and guide
spacing information. Consult a NOV Fiber Glass Systems National Oilwell Varco has produced this brochure for general information only, and it is
representative for specific recommendations. not intended for design purposes. Although every effort has been made to maintain the
2700 West 65th Street
Little Rock, Arkansas 72209
Phone: 1 (501) 618-2256 INS1030 - February 2009

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Chemical & Industrial Piping Systems

ASTM Test Methods and Specifications

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Down Hole Tubing & Casing products are capable

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© 2013 National Oilwell Varco. All rights reserved.

Materials and Construction Fittings Joining System

View of Joint Illustrations

T.A.B. Bell & Spigot Flanged

Nominal Dimensional Data

in mm in mm in mm in mm lbs/ft kg/m gal/ft l/m

Supports Maximum Support Spacing for Uninsulated Pipe(1)

A+B Sum of unsupported spans at fitting ≤0.75* Change in Pipe Change in

Typical Mechanical Properties

Typical Physical Properties Ultimate Collapse Pressure

© 2017 National Oilwell Varco All rights reserved

Section 1 - Scope 2.04 Operating Conditions - In addition to the above minimum

© 2016 National Oilwell Varco All rights reserved

Section 1 - Scope 2.04 Operating Conditions - In addition to the above minimum

© 2016 National Oilwell Varco All rights reserved

Section 1 - Scope 2.04 Operating Conditions - In addition to the above minimum

d. Test Pressure _________

Fittings shall be adhesive bonded matched tapered bell and

© 2016 National Oilwell Varco All rights reserved

Section 1 - Scope 2.04 Operating Conditions - In addition to the above minimum

d. Test Pressure _________

© 2017 National Oilwell Varco All rights reserved

Materials and Construction Fittings Joining System

ASTM D-2996 Classification: RTRP-11AW1-3110 • Flanged - Flanged connections are

View of Joint Illustrations

T.A.B. Bell & Spigot Flanged

Nominal Dimensional Data

in mm in mm in mm in mm lbs/ft kg/m gal/ft l/m

Supports Maximum Support Spacing for Pipe(1)

A+B Sum of unsupported spans at fitting ≤0.75* Change in Pipe Change in

Typical Mechanical Properties

Typical Physical Properties Ultimate Collapse Pressure

© 2017 National Oilwell Varco All rights reserved

Materials and Construction Fittings Joining System

View of Joint Illustrations

Bell & Spigot Flanged

Nominal Dimensional Data

Supports Maximum Support Spacing for Uninsulated Pipe(1)

A+B Sum of unsupported spans at fitting ≤0.75*

Typical Mechanical Properties

Typical Physical Properties Ultimate Collapse Pressure

© 2016 National Oilwell Varco All rights reserved

ASTM D-2996 Classifiction: RTRP - 11FX1-3110 for static design basis

Joining Bell & Spigot

Nominal Dimensional Data