IsoTek Manual 8-18-14

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Table of Contents

Description of Icons 1
How to Order - General Guidelines 2
DEFENDER
TM
Gaskets 3-4
DEFENDER
TM
FS Gaskets (Fire Safe) 5-8
ISOGUARD
TM
Gaskets 9-10
ISOMATE
TM
Gaskets 11-12
Sleeves and Washers 13-16
Installation Techniques 17-18
Torque Values - DEFENDER, ISOGUARD, ISOMATE 19-20
Torque Values - DEFENDER FS 21
Suggested Media 22
Warranty 22
Energy Applications
Water and Wastewater
Applications
Basic Performance. An
economical solution for
sealing/isolating applications.
Routine maintenance
suggested.
Value added performance.
Enhanced sealing/isolating
features for a more durable
solution.
Engineered performance.
Optomized sealing/isolating
charateristics for high performance
and longevity in critical
applications.
An engineered product with
advantageous sealing/isolating
features.
The X-Factor for critical
sealing/isolating applications.
Description of Icons
1
Lamons icons have been developed to visually identify the industry, applications, performance/
value, engineering benefts and innovative design features for Lamons branded sealing and
isolation gaskets. Please refer to the adjacent icons and descriptions. Throughout the manual,
these icons will appear to assist with product selection for your application needs.
A fre safe gasket (API 6FB 3rd
Edition) engineered for extreme, high
reliability sealing and electrical isola-
tion critical service applications.
How to Order - General Guidelines
Pipe Size
(NPS)
3-Flow
Gasket
Pressure Class
(ANSI, API)
Gasket
Type
Bore Retainer Seal Sleeve/Washer
Single (S) or
Double (D)
1/2 - 36 DF ANSI (#) 150-2500
API (K) 2-10
F STD - 00 G10S, G11S T,N,V E, V, S, T, XX
1/2 - 120 IG ANSI (#) 150-1500
API (K) 2-10
E,F STD - 00 PH, G10,
G11
T,N,S,V,E E, V, S, T, XX
1/2 - 24 IM ANSI (#) 150-300 E STD, 40,
80
PH F E
1/2 - 36 DFS ANSI (#) 150-2500
API (K) 2-10
F STD - 00 G11S6 KMT F, TF
Ordering Example 2.
ISOGUARD
TM
(Gasket Only):
12-IG150#E-40-G10E
12 ISOGUARD
TM
, 150 ANSI, Gasket Type E, Schedule 40,
G10 Retainer with EPDM Seal.
Ordering Example 3.
Sleeve and Washer Set Only:
6-150#-SD
6, 150ANSI, Standard, Double Washer Set
Lamons has simplifed ordering for the end
user, distributor and manufacturer.
The Ordering Code Description for a product is
the same as the Part Number.
Ordering Example 1.
DEFENDER
TM
(Flange Isolation Kit):
2-DF900#F-40-G10ST-SD
2 DEFENDER
TM
(Stainless Steel Core Retainer with
Tefon Seal), 900 ANSI, Gasket Type F, Schedule
40, G10 Sleeves, G10 and Steel ZP Double Wash-
ers.
For nominal pipe sizes over 24, identify as Series A or B fange type.
2
3
The DEFENDER sealing/isolating gasket system is designed
for critical/extreme applications. Manufactured with a 316 stain-
less steel core retainer and laminated on both sides with high
strength laminates, the DEFENDER gasket is resistant to
deforming under load and is used when electrical isolation and
corrosion control are required on pipes containing gas, natural
gas, oil and other hydrocarbon
based medias up to 392F
(200C).
Available for fat face, raised
face and ring type joint fanges
from 1/2 to 36, ANSI 150-
2500# and API 2-10K, the
DEFENDER gasket is an
engineered solution for trou-
ble-free operation that eliminates costly leaks and provides a
solution for fugitive emissions.
Manufactured with an innovative industry frst Press-n-Lock
Glue-Less Seal & Groove Technology that combines a press-
in, pressure activated and spring energized seal with a unique
groove that retains the seal element without the use of glue on
key contact surfaces!
The Press-n-Lock
TM
feature provides a higher confdence in
sealing.
Applications
DEFENDER
TM
gaskets were engineered for
extreme, high reliability sealing and electrical
isolation critical service applications.
High Pressure Flanges: Up To 2500# or API 10K.
Critical/Extreme Service
High pH Service.
H
2
S/CO
2
Service.
Locations where end users prefer an integral
seal element.
General Features
Seals/isolates pressure ratings through ANSI 2500
and API 10,000 psi service.
Spring energized seal element.
Press-n-Lock Glue-Less Seal Groove
Technology.
Inconel and Super Duplex Steel Cores available
upon request.
DEFENDER
TM
Sealing/Isolating
Gaskets and Flange Isolation Kits
Before Tightening
The fange face makes initial
contact with the sealing element
which protrudes above the gasket
retainer surface (isolation material)
laminated on both sides of the
stainless steel core.
After Tightening
The Spring Energized, Pressure
Activated Sealing System is initiat-
ed. The base of the Tefon

seal is
Type E Gasket
Fits over the bolt holes and ex-
tends to the O.D. of the fange to
assist contractors as the bolt holes
automatically center the gasket.
Provides excellent protection
against shorting out of the corro-
sion mitigation hardware.
Type F Gasket
Fits within the bolt hole circle of the
fange and extends to the I.D. of
the bolt circle providing good pro-
tection against shorting out of the
corrosion mitigation hardware.
FIK 101 - 1% = Percentage
of Type E DEFENDER
TM

gaskets that are manufac-
tured and specifed for use
on applications. (Steel Core
Gaskets).
FIK 101 - 99% = Percentage
of Type F DEFENDER
TM
gaskets that are manufactured
and specifed for use on appli-
cations. (Steel Core Gaskets).
contained within the stainless steel
core to provide superior sealing
strength for critical/extreme sealing
applications. The spring prevents
over-compression of the Tefon


seal thereby allowing the pressure
of the media within the pipe to
activate the seal.
G10 or G11, laminated on both
sides, provides the dielectric
strength needed to isolate the
fanged application and has the
compressive strength to easily
withstand high bolt loads.
Retainer Material (G10S, G11S)
1/4 (.250) total thickness
Metal Core .120 thick - 316SS
Laminate .065 per side


Seal Element Materials
PTFE (Tefon

) Spring Energized. Spring is


Stainless Steel
Nitrile
Viton

Industries (Oil, Gas)


Production Fields, Petroleum Marketing Facilities,
LNG/SNG Systems, Pipeline and Distribution Piping,
Refneries.
DEFENDER
TM
Flange Isolation Kits
For a fange isolation kit, sleeves and washers are need-
ed. Generally, 95% of steel core gasket fange isolation
kits (DEFENDER
TM
Kits) are sold with G10 sleeves and
G10 double washer sets.
Suggested Sleeve/Washer Set
SD = Standard (G10 Sleeves, Steel ZP Washers and
G10 Washers) - Double Washer Set.
ASTM TEST METHOD G10 G11
D149 Dielectric Strength Volts/Mil
Short Time
750-800 550
D695 Compressive Strength (psi) 65,000 63,000
D570 Water Absorption (%) 0.05 0.10
D790 Flexural Strength (psi) 65,000 60,000
D256 IZOD Impact Strength (Ft-Lbs/
Inch)
14.00 12.00
D638 Tensile Strength (psi) 50,000 42,000
D732 Shear Strength (psi) 21,000 21,000
D952 Bond Strength (lb) 2,600 2,200
Temperature - Operating Cryogenic
-238F
(-150C)
to +302F
(+150C)
-100F
(-73C)
to
+392F
(+200C)
Sealing Element Temperature - Operating
Tefon

(PTFE) Cryogenic to +525F (+274C)
Nitrile -40F (-40C) to +250F (+121C)
Viton

-20F (-29C) to +392F to (+200C)


Gasket/Retainer Material Specifications
Sealing Element Material Specifications
Facts
Proven design based on the industry
leader.
Enhanced with innovative engineered
features.
Tested to Shell Certifcation Standards.
Industry First! The Press-n-Lock
glueless seal & groove technology,
an engineered design, has signifcant seal-
ing advantages versus other brands.
Made in the U.S.A.
Note: Operating Temperature for Gaskets and Flange Isolation Kits is
based off the Gasket Retainer Temperature. Seal element temperature
does not dictate the min. and max. gasket operating temperature.
4
After Tightening
The sealing elements are com-
pressed into the serrations of the
stainless steel retainer.
The DEFENDER FS sealing/isolating gas-
ket is designed to withstand the rigorous API
standard 6FB (Third Edition) test and there-
fore provides a solution for those who want
to electrically isolate their fange while also
requiring protection against the introduction of
fre in and around the fange.
The objective of the test is to monitor the total leakage for the dura-
tion of the burn/cool-down cycle and during re-pressurization. Leak-
age was determined by the total water level drop through a visual
sight gauge during the burn/cool-down cycles, by manually catching
the water in a calibrated container during re-pressurization.
The results concluded that the Defender FS Gasket was able to
maintain its fre safe characteristics throughout the entirety of the
test. During the 30 minute burn and 30 minute cool down period, the
measured leakage was 0 ml/min versus the allowable rate of 22.765
ml/min. The leakage rate during the re-pressurization cycle was 5
ml/min versus the allowable rate of 22.765 ml/min.
Based on years of technological experience, the DEFENDER FS
sealing/isolating gasket not only meets but exceeds the pres-
sure-containing capabilities in standard 6FB
(Third Edition) as outlined by API.
General Features
Tested and Certifed to API 6FB (Third Edition).
Two integral robust sealing elements for sealing
and isolating in an engineered Fire Safe design.
Serves as a sealing/isolation for Fire Safe Applications.
Incorporates industry proven Kammpro
sealing technology.
Patent Pending Design.
Inconel and Super Duplex Steel Cores
available upon request.
Applications
DEFENDER FS gaskets were engineered for
Fire Safe, extreme, high reliability sealing and
electrical isolation critical service applications
High Pressure Flanges: 2500# or API 10K.
Critical/Extreme service
High Ph service.
H
2
S/CO
2
service.
Locations where end users prefer an
integral seal element and high volatile fuids
are present.
Sizes
1/2 through 36 diameter.
Available as F Type Gasket.
Before Tightening
The fange face makes initial
contact with the sealing elements
which protrude above the gasket
retainer surface (isolation materi-
al) laminated on both sides of the
stainless steel core.
Type F Gasket
Fits within the bolt hole circle of
the fange and extends to the I.D.
of the bolt circle providing good
protection against shorting out of
the corrosion mitigation hard-
ware.
Protect your investment with Fire Safe products at
critical applications where Fire is at high risk. The
DEFENDER FS is a Fire Safe product that allows
a work force at production facilities and Offshore plat-
forms extra time to prevent devastation and harm.
Seconds count when valves and fanged applications
need to be shut down in emergency situations.
DEFENDER
TM
FS
Sealing/Isolating Gaskets and
Flange Isolation Kits
Retainer Material (G10S6, G11S6)
0.3125 (7.94mm) total thickness
Metal Core .1/4 (.250- 6.35mm) thick - 316SS
Laminate .032 (0.812mm) per side


NOTE: Operating Temperature for Gaskets and Flange Isolation Kits is
based off the Gasket Retainer Temperature. Seal element temperature
does not dictate the Min. and max. gasket operating temperature.
Performance suitability and material compatibility shall be determined
by the user. The DEFENDER FS is an engineered fre safe gasket that
has passed API 6FB fre test (Third Edition). No other claims regarding
suitability/compatibility for a particular application or performance in a
fre are made.
Seal Element Materials
Sealing Element Temperature - Operating
Mica (Hi-Temp) +1,832F. (+1,000C.)
Biaxial Oriented PTFE -450F (-268C) to +500F (+260C)
Kammprofle PTFE
Coating
-58F (-50C) to +350F to (+176C)
ASTM TEST METHOD G10 G11
D149 Dielectric Strength Volts/Mil
Short Time
750-800 550
D695 Compressive Strength (psi) 65,000 63,000
D570 Water Absorption (%) 0.05 0.10
D790 Flexural Strength (psi) 65,000 60,000
D256 IZOD Impact Strength (Ft-Lbs/
Inch)
14.00 12.00
D638 Tensile Strength (psi) 50,000 42,000
D732 Shear Strength (psi) 21,000 21,000
D952 Bond Strength (lb) 2,600 2,200
Temperature - Operating Cryogenic
-238F
(-150C)
to +302F
(+150C)
-100F
(-73C)
to
+392F
(+200C)
Gasket/Retainer Material Specifications
FD =
G10 Sleeves, Steel HC Washers and Steel HC
Washers - Double Washer Set
Industries (Oil, Gas, Offshore)
Production Fields, Petroleum Marketing Facilities, LNG/SNG
Systems, Pipeline and Distribution Piping, Refneries, Tank
Farms, Offshore platforms.
DEFENDER FS Flange Isolation Kits
For a fange isolation kit, sleeves and washers are needed.
Generally, 95% of steel core fange isolation kits are sold with
G10 sleeves and Coated Steel Isolation Washers.
Suggested Sleeve and Washer Set
TFD =
Nomex Sleeves, Steel HC Washers and Steel HC
Washers - Double Washer Set
5 6
Lamons of Houston, TX requested that United Valve Inc. of Houston, Texas test
and evaluate the Lamons 6 #300 Class Defender FS Gaskets pressure containing
capabilities the API standard 6FB(Third Edition, Nov. 1998, Non bending, On shore or
Open Offshore Fire Test). The test involved of affxing the gasket between two fanges
and ftting the fanges to Uniteds test setup. The
gasket was then subject to burn
cycle at an average fame temperature between
1400F and 1800F for 30 minutes while main-
taining 555 psi. Upon completion of the burn, the
pressure was then held during a 30 minute cool
down to a temperature below 212F. The gasket
was depressurized and then pressurized back to
555psi and held
for an additional 5 min.
The objective of the test was to monitor the total
leakage during the duration of the burn/cool
down cycle, along with the repressurization cycle
with accordance to API 6FB standards.
Leakage was determined by the total water level
drop through a visual sight gauge during the burn/cool down cycles, and then by man-
ually catching the water in a calibrated container during the repressurization cycle.
Test Procedure:
Below is a summary of the test setup and proto-
col performed during the gasket fre test with ac-
cordance to API 6FB, Third Edition Non Bending,
On shore or Open Offshore Fire Test.
1. Install the Defender FS gasket between two
CS fanges.
2. Bolt the fanges together using the supplied
B7 Studs, 2H Nuts, Dielectric Sleeves, and
Coated Steel Washers
3. Apply non conductive PTFE lubricant to
studs/bolts and torque to 225 ft. lbs.
4. Thread NPT pipe fttings into fanges and
affx the fange package in the test setup.
5. Connect all pressure and temperature mon-
itoring equipment in their correct positions.
This consists of 2 fame thermocouples,
3 thermocouples and 3 calorimeter cubes
spaced 120 apart around the circumference of the fange (respectively), and a
4th calorimeter/thermocouple cube placed furthest away from
the fame sources.
6. Hydrotest the assembly to 555 psi to check all fttings/ con-
nections for leaks prior to testing.
7. Confrm pressure and ignite the burners under the fange
assembly and start the burn cycle clock.
8. Per the test protocol, the average temperature of the fame
thermocouples must reach 1400F within 2 minutes of igni-
tion, and maintain an average temperature between 1400F
and 1800F with no reading less than 1300F until the aver-
age calorimeter temperature reaches 1200F.
9. The average temperature between the 4 calorimeter cubes
must reach 1200F within 15 minutes of the burner ignition.
10. Conduct the burn cycle for at least 30 minutes.
0
100
200
300
400
500
600
700
1
:5
7
:0
0
P
M
1
:5
9
:3
0
P
M
2
:0
2
:0
0
P
M
2
:0
4
:3
0
P
M
2
:0
7
:0
0
P
M
2
:0
9
:3
0
P
M
2
:1
2
:0
0
P
M
2
:1
4
:3
0
P
M
2
:1
7
:0
0
P
M
2
:1
9
:3
0
P
M
2
:2
2
:0
0
P
M
2
:2
4
:3
0
P
M
2
:2
7
:0
0
P
M
2
:2
9
:3
0
P
M
2
:3
2
:0
0
P
M
2
:3
4
:3
0
P
M
2
:3
7
:0
0
P
M
2
:3
9
:3
0
P
M
2
:4
2
:0
0
P
M
2
:4
4
:3
0
P
M
2
:4
7
:0
0
P
M
2
:4
9
:3
0
P
M
2
:5
2
:0
0
P
M
2
:5
4
:3
0
P
M
2
:5
7
:0
0
P
M
2
:5
9
:3
0
P
M
3
:0
2
:0
0
P
M
3
:0
4
:3
0
P
M
3
:0
7
:0
0
P
M
3
:0
9
:3
0
P
M
3
:1
2
:0
0
P
M
3
:1
4
:3
0
P
M
3
:1
7
:0
0
P
M
3
:1
9
:3
0
P
M
P
re
ssu
re
(P
S
I)
Time (Hour:Minute:Second)
Pressure vs. Time
Avg. Pressure
0
200
400
600
800
1000
1200
1400
1600
1800
2000
1
:5
7
:0
0
P
M
1
:5
9
:0
0
P
M
2
:0
1
:0
0
P
M
2
:0
3
:0
0
P
M
2
:0
5
:0
0
P
M
2
:0
7
:0
0
P
M
2
:0
9
:0
0
P
M
2
:1
1
:0
0
P
M
2
:1
3
:0
0
P
M
2
:1
5
:0
0
P
M
2
:1
7
:0
0
P
M
2
:1
9
:0
0
P
M
2
:2
1
:0
0
P
M
2
:2
3
:0
0
P
M
2
:2
5
:0
0
P
M
2
:2
7
:0
0
P
M
2
:2
9
:0
0
P
M
2
:3
1
:0
0
P
M
2
:3
3
:0
0
P
M
2
:3
5
:0
0
P
M
2
:3
7
:0
0
P
M
2
:3
9
:0
0
P
M
2
:4
1
:0
0
P
M
2
:4
3
:0
0
P
M
2
:4
5
:0
0
P
M
2
:4
7
:0
0
P
M
2
:4
9
:0
0
P
M
2
:5
1
:0
0
P
M
2
:5
3
:0
0
P
M
2
:5
5
:0
0
P
M
2
:5
7
:0
0
P
M
T
e
m
p
e
ra
tu
re
(F
)
Time (Minutes)
Average Temperature vs. Time
Avg. Flame
Avg. Cal
Avg. TC
DEFENDER
TM
FS
Sealing/Isolating Gaskets and
Flange Isolation Kits
VARIABLE DATA RECORDED
Average System Pressure 550.59 psi
Average Flame Temperature 1722.72F.
Time to reach fame temperature of 1400F. 1 minute, 30 seconds
Average Calorimeter Temperature 1329.4F.
Time to reach average calorimeter temp. of 1200F. 10 minutes, 30 seconds
Total Burn Time 30 minutes
Total Cool Down Time 30 minutes
Total Repressurization Hold Time 5 minutes
Average System Pressure during Repressurization 556.71 psi
11. Upon completion of the burn cycle, cool the valve
below 212F.
12. Depressurize the system.
13. Re-pressurize the system to 555 psi and hold for
5 minutes.
14. Determine the allowable leakage rates:
AL = SD*3.41 = 7.25*3.41 = 22.765 in.
Where: AL= Allowable Leakage
SD= Mean Gasket Seal Diameter
15. Compare the actual leakage rates vs. the allowable rate.
7
8
The ISOGUARD sealing/isolating gasket system is designed
for general applications where electrical fange isolation and
corrosion control are required on pipes containing water/waste-
water, gas, natural gas, oil and other hydrocarbon based
medias up to 302F(150C). Available for fat face, raised face
and ring type joint fanges from 1/2 to 120, ANSI 150-1500#
and API 2-5K, the ISOGUARD
TM
gasket is an engineered value
added solution for trouble free operation. The ISOGUARD
TM

sealing/isolating gasket system consists of a retainer with an
incline-plane seal groove geometry designed to optimize each
seals elastic memory, in conjunction with a proven rectangular
sealing element (Quad ring). This design guarantees low bolt
load requirements and high sealing reliability. ISOGUARD
TM

systems are available with a variety of retainers and seal ele-
ments.
Applications
ISOGUARD
TM
gaskets are engineered to provide
high reliability sealing and electrical
isolation for a wide variety of applications.
High Pressure Flanges: Up To 1500# or API 5K.
Applications where end users prefer an integral
seal element.
For ANSI 2500# and API 10K Applications, please
consult factory.
General Features
Self Energizing Seal.
Incline-plane groove
geometry.
Low bolt load required.
A Fresh Look at Sealing -
Design Features
A Fresh Look at Sealing - Design Feature: A non-spliced
(one-piece) Tefon

seal element, available from 1/2 to


24. Combining this seal
with the incline-plane
groove design is a frst for
this generation of gasket
technology; an excellent
choice for engineers and
end users wanting in-
creased seal integrity.
ISOGUARD
TM

Sealing/Isolating Gaskets and
Flange Isolation Kits
Before Tightening
The fange face makes initial/light
contact with the gasket retainer
surface (isolation material) and
the sealing element protrudes just
above the gasket retainer surface.
After Tightening
Rectangular Sealing Element
Quad Seal in conjunction with
the incline plane provides a
self-energized seal. The small
gap between seal element and
retainer illustrates how the incline
Type E Gasket
Fits over the bolt holes and ex-
tends to the O.D. of the fange to
assist contractors as the bolt holes
automatically center the gasket.
Provides excellent protection
against shorting out of the corro-
sion mitigation hardware.
Type F Gasket
Fits within the bolt hole circle of the
fange and extends to the I.D. of
the bolt circle providing good pro-
tection against shorting out of the
corrosion mitigation hardware.
FIK 101 - 50% = Percentage
of Type E ISOGUARD
TM
gaskets that are manufac-
tured and specifed for use on
applications.
FIK 101 - 50% = Percentage
of Type F ISOGUARD
TM

gaskets that are manufac-
tured and specifed for use on
applications.
plane allows the seal material to
move in a direction other than point
loading the gasket web (small area
of retainer between the two seals).
This movement prevents cracking
and breaking of the gasket retainer
under high loads.
Furthermore, the incline plane
groove provides the seal with
greater elastic memory, thereby
helping maintain an effective seal
even when bolt load may relax
over a period of time.
Retainer Materials
G10, G11, Phenolic
Retainer Thickness 1/8 (0.125) (3.18mm)
Seal Element Materials
Tefon

, Nitrile, Silicone, Viton

, EPDM
ISOGUARD
TM
Flange Isolation Kits
For a fange isolation kit, sleeves and washers are
needed. Generally, 95% of ISOGUARD
TM
gasket fange
isolation kits are sold with G10 sleeves and G10 double
washer sets, when specifed with a G10 retainer gasket.
Suggested Sleeve/Washer Sets
SD = Standard (G10 Sleeves, Steel ZP Washers and
G10 Washers) - Double Washer Set.
NOTE: Use with G10 Gasket Material
ED = Economy (Mylar Sleeves, Steel ZP Washers and
Phenolic Washers) - Double Washer Set.
NOTE: Use with Phenolic Gasket Material
ASTM TEST METHOD G10 G11 Phenolic
D149 Dielectric Strength
Volts/Mil Short Time
750-800 550 500
D695 Compressive
Strength (psi)
65,000 63,000 25,000
D570 Water Absorption
(%)
0.05 0.10 1.60
D790 Flexural Strength
(psi)
65,000 60,000 22,500
D256 IZOD Impact
Strength (Ft-Lbs/
Inch)
14.00 12.00 1.20
D638 Tensile Strength
(psi)
50,000 42,000 20,000
D732 Shear Strength (psi) 21,000 21,000 10,000
D952 Bond Strength (lb)* 2,600 2,200 1,500
Temperature -
Operating
Cryogenic
-238F
(-150C)
to +302F
(+150C)
-100F
-73C)
to 392F
200C)
-65F
(-54C) to
+220F
(+104C)
Sealing Element Temperature - Operating
Tefon

(PTFE) Cryogenic to +525F (+274C)
Nitrile -40F (-40C) to +250F (+121C)
Silicone -75F (-115C) to +392F (+200C)
Viton

-20F (-29C) to +392F to (+200C)


EPDM -65F (-54C) to +250F (+121C)
Gasket/Retainer Material Specifications
Sealing Element Material Specifications
Facts
Based on an industry proven design.
Enhanced with innovative engineered
features.
Cycled tested at 10,000psi at
ambient temperature
Made in the U.S.A.
Tested to Shell Certifcation Standards.
Note: Operating Temperature for Gaskets and Flange Isolation Kits is
based off the Gasket Retainer Temperature. Seal element temperature
does not dictate the min. and max. gasket operating temperature.
9
10
The ISOMATE
TM
sealing/isolating gasket is designed for basic
applications where electrical fange isolation and corrosion
control are required on pipes containing water/wastewater, gas,
natural gas, oil and other hydrocarbon based medias up to
175F(79C). Available for fat face and raised face joint fanges
from 1/2 to 24, ANSI 150-300#, the ISOMATE
TM
gasket is an
economical solution for basic performance. The ISOMATE
TM

sealing/isolating gasket consists of a phenolic retainer faced on
both sides with nitrile rubber material.
Features
Sealing and Isolating Gasket
Applications
ISOMATE
TM
gaskets are designed to provide
reliable sealing and electrical isolation for a wide
variety of applications.
The industry has improved sealing technology in retainer
type gaskets with engineered seal elements and groove
designs. DEFENDER and ISOGUARD sealing
systems should be reviewed, specifed and used when a
long-term maintenance-free solution is necessary.
ISOMATE
TM
Sealing/Isolating Gaskets and
Flange Isolation Kits
Type E Gasket
Fits over the bolt holes and ex-
tends to the O.D. of the fange
to assist contractors as the
bolt holes automatically center
the gasket. Provides excellent
protection against shorting
out of the corrosion mitigation
hardware.
Type F Gasket
Fits within the bolt hole circle of
the fange and extends to the
I.D. of the bolt circle provid-
ing good protection against
shorting out of the corrosion
mitigation hardware.
FIK 101 - 50% = Percent-
age of Type E ISOMATE
TM
gaskets that are manufac-
tured and specifed for use on
applications.
FIK 101 - 50% = Percent-
age of Type F ISOMATE
TM
gaskets that are manufac-
tured and specifed for use
on applications.
Retainer Materials
Phenolic
Retainer Thickness 1/8 (0.125) (3.18mm)
Seal Material
Nitrile
ISOMATE
TM
Flange Isolation Kits
For a fange isolation kits, sleeves and washers are
needed. Generally, 90% of rubber faced fat gasket
fange isolation kits (ISOMATE
TM
Kits) are sold with my-
lar sleeves and phenolic double washer sets.
ASTM TEST METHOD Rubber Faced Phenolic
D149 Dielectric Strength
Volts/Mil Short Time
500
D695 Compressive Strength
(psi)
25,000
D570 Water Absorption (%) 1.60
D790 Flexural Strength (psi) 22,500
D256 IZOD Impact Strength
(Ft-Lbs/Inch)
1.20
D638 Tensile Strength (psi) 20,000
D732 Shear Strength (psi) 10,000
D952 Bond Strength (lb)* 1,500
Temperature - Oper-
ating
-65F (-54C) to
+175F (+79C)
Gasket/Retainer Material Specifications
Sealing Element Material Specification
FIK 101: Rubber faced fat gaskets have
limitations, use Packaged ED sleeve and wash-
ers sets. If the application borders on technical
limitations consider ISOGUARD
TM
G10 Flange
Isolation Kits with packaged sleeve/washer set
SD.
Facts
FLAT gaskets are a basic technology that has
been in the industry for years. Applications
should be monitored and maintained on a
regular basis.
Made in the U.S.A.
Sealing Material Temperature - Operating
Nitrile -40F (-40C) to +250F (+121C)
Note: Operating Temperature for Gaskets and Flange Isolation
Kits is based off the Gasket Retainer Temperature. Seal element
temperature does not dictate the min. and max. gasket operating
temperature.
ED = Economy (Mylar Sleeves, Steel ZP Washers and
Phenolic Washers) - Double Washer Set.
11 12
Sleeve and Washer Sets
Lamons sleeve and washers sets, when combined with
our sealing/isolation gaskets, complete a Flange Isola-
tion Kit. For a successful fange isolation kit, its critical
to use the appropriate material for your application.
Compressive strength, fexural strength, and cut through
resistance are key material physical properties that
should not be over looked.
Washer Design Specifications:
Available for bolt sizes = 1/2 (12.7mm) to 2 3/4
(69.85mm)
Steel and Isolation Washers are designed with the
same O.D. and I.D.
Steel and Isolating washers are 1/8 (3.18mm) thick.
Steel and Isolating washers are designed to ft over
isolating sleeve material.
Single Washer Set (per bolt/stud)
(1) ea. 1/8 {0.125} (3.18mm) thick Steel ZP Washers
(1) ea. 1/8 {0.125} (3.18mm) thick Isolating Washer
(1) ea. Isolating Sleeve Double Washer Set (per bolt/stud)
(2) ea. 1/8 {0.125} (3.18mm) thick Steel ZP Washers
(2) ea. 1/8 {0.125} (3.18mm) thick Isolating Washers
(1) ea. Isolating Sleeve
Steel back-up washers
need to be supplied with
the same O.D. and I.D. as
the isolation washer. This
graphic illustrates a steel
back-up washer and phe-
nolic isolation washer with
different O.D and I.D. sizing.
The compressive load from
the steel back-up washer is
not equally distributed over
the phenolic washer, causing the phenolic washer to
crack. If this occurs, the gasket may not receive proper
load and electrical isolation will most likely be lost.
FIK 101: Generally, single washer sets are used
for buried applications and may be used to allow the
Cathodic Protection (CP) current to reach the nuts
and bolts/studs. If desired, the nuts on the opposite
side of the cathodically protected fange may be
included as part of a Cathodic Protection System.
FIK 101: Generally, double washer sets are used
for applications, where added protection is need-
ed against the possibility of shorting out the nuts
and bolts. For complete electrical isolation, double
washer sets isolate the nuts and bolts from both
fanges.
ASTM Test Method Mylar G10 Nomex
D149 Dielectric Strength Volts/Mil Short
Time
4,000 750-800 600
D570 Water Absorption (%) 0.80 0.05 7.00
D790 Flexural Strength (psi) 13,000 65,000 18,000
Cut Through Resistance Low High Low
Temperature - Operating -75F (-59C ) to
302F (150C)
Cryogenic to
+302F(+150C)
-65F (-54C) to
+450F (+232C)
ASTM Test Method G10 G11 Phenolic Steel (HC) G3
D149 Dielectric
Strength Volts/
Mil Short Time
750-800 550 500 800 500
D695 Compressive
Strength (psi)
65,000 63,000 25,000 65,000 55,000
D570 Water Absorp-
tion (%)
0.05 0.10 1.60 N/A 1.00
Temperature -
Operating
Cryogenic to
+302F (+150C)
-100F (73C)
to +392F
(+200C)
-65F (-54C)
to +220F
(+104C)
Cryogenic to
+356F (+180C)
-100F (-73C) to
+392F (+200C)
Lamons Sleeves - Material Physical Property Specifcations
Lamons Washers - Material Physical Property Specifcations
Isolating Washers (G10, G11, Phenolic, G3, Steel HC)
Lamons isolating washers are designed/manufactured
to have positive isolation characteristics and provide
excellent compressive strength.
Steel Washers/HC Washers
HC - Hardened 1050 steel with proprietary isolation coating has
excellent dielectric properties and withstands UV. Its also
abrasion resistant and will not break under compressive loads.
They combine the technical features of steel into an isolating washer.
Steel Back-Up Washers/ZP Washers
ZP - Zinc Plated 1050 carbon steel washers are used as our standard
steel back-up washer when kitted with retainer washers and isolating
sleeve material. Note: 304 stainless steel available for special order.
Sleeve Design Specifications:
Sleeves are designed to ft over standard bolts and studs for fanges.
Wall Thickness = 1/32 {0.031} (0.79mm)
Available for bolt sizes = 1/2 {0.5} (12.7mm) to 2-3/4 (69.85mm)
Sleeve length is designed to pass completely through the isolating
washer and halfway through the steel washer for cathodic
protection and isolation.
Isolating Sleeves (G10, Mylar, Nomex

)
Lamons isolating sleeves are designed/manufactured to ft over
standard size fange fasteners (bolts/studs) with standard size
bolt holes.
Bulk Sleeve and Washer Material
Lamons will provide washers in bulk quantities of 100. Sleeve mate-
rial may also be purchased in bulk and is shipped and supplied in the
lengths shown in the chart. Note: It is suggested that bulk sleeve ma-
terial be cut in a controlled environment. If cutting in the feld, installers
should be well versed in determining appropriate sleeve length and have
experience with cutting.
Sleeve and Washer Sets
HC washer with ZP steel back-up washer
bolted to washer test block. Megger
isolation test unit confrms full 200G Ohm
isolation at 1000V.
Sleeve Material Length
G-10 4 Feet
Mylar 6 Feet
Nomex 6 Feet
13 14
E = Economy
Mylar Sleeves, Steel ZP Washers and Phenolic Washers
(Double Washer Set Shown, Single Washer Sets
Also Available)
V = Value
Mylar Sleeves, Steel ZP Washers and G10 Washers (Double
Washer Set Shown, Single Washer Sets Also Available)
S = Standard
G10 Sleeves, Steel ZP Washers and G10 Washers (Double
Washer Set Shown, Single Washer Sets Also Available)
T = High Temperature
Nomex Sleeves, Steel ZP Washers and G3 Washers (Double
Washer Set Shown, Single Washer Sets Also Available)
XX = Customer Specified
Customer Specifed Sleeve and Washer Materials
Sleeve and Washer Sets
Lamons Standard Packaged Sleeve/Washer Sets. These sets have been selected from specifcation use and what the
industry has installed on a consistent basis over the years for fange isolation and cathodic protection.
Single/Double choice is indicated after Packaged Set choice: S = Single D = Double
Model F = Fire
G10 Sleeves, Steel ZP Washers and Steel ZP Washers (Dou-
ble Washer Set Shown, Single Washer Sets Also Available)
Cut Through Resistance and Flexural Strength is critical in
selecting sleeve material for your fange isolation kit applica-
tion. As nominal pipe size increases, as well as ANSI or API
class, the fasteners (bolts/studs) increase in size and torque
is generally higher. Larger and heavier stud bolts with higher
torque loads can more easily cut through material during in-
stallation. This is more likely to occur if fanges and bolt holes
are not in perfect alignment.
Use or specify G10 sleeve material as a standard for all applications. Or consider G10 sleeves for applications of
Nominal Pipe Size 12 and larger and ANSI pressure class 600# and higher.
The above graphic shows an example of a Mylar Sleeve being shredded; the bolt threads are cutting through the sleeve
while misalignment is cracking the sleeve. Electrical isolation can be lost if your sleeve material does not have excellent
cut through resistance. Isolation tests will fail and installation costs will increase signifcantly.
Cut-Through Resistance
Model TF
Nomex Sleeves, Steel ZP Washers and Steel ZP Washers
(Double Washer Set Shown, Single Washer Sets Also
Available)
For more sleeve and washer set
combinations, visit www.lamons.com
Bolts/Studs with smooth shank portions should not have a
greater diameter than the maximum diameter of the threads.
If this is the case, the sleeve may not ft over the shank por-
tion. The adjacent graphic shows a smooth shank sized to
the same diameter as the threads, for a successful installa-
tion.
A full length sleeve passes entirely through both fanges, the
sealing/isolation gasket both isolation washers, and half way
through the steel back-up washers on each side.
Note: When using mis-matched fanges or fanges with dif-
ferent widths take precise measurements and account for the
additional length needed to pass through washer set confg-
uration. If you are unsure of proper length please consult the
factory engineering support.
Full Length Sleeve
Bolt/Stud Diameters
Sleeve and Washer Sets
16
Tighten your flange isolation kit application with Lamons Fasteners.
Lamons manufactures a wide variety of bolts, nuts and studs. Complete your installation and purchasing efforts
with a worldwide quality manufacturer. http://www.lamons.com/products/fasteners.php
Lamons marks fasteners with traceability
markings, heat lot numbers.
17
Effective: 2/15/13
Pre-Installation
Wear appropriate safety equipment (Eye wear, steel
toe boots, gloves)
Have appropriate tools. (Torque wrenches, drift pins,
& non-conductive lubricant)
Confrm Lamons Product Label matches fange type
and size for installation.
Inspect Flanges:
Flange faces shall be free of oil, grease, pits,
gouges, rust & debris. Surface fnish shall be
no greater than 250 RMS.
Refnish fange faces if corrective measures do
not meet above requirements.
Flange bolt hole spot facings shall be clean and
free of burrs.
Bolts/Studs & Nuts: Make sure they are clean and
you have the proper quantity.


DO NOT REMOVE PTFE AND MICA SEAL
ELEMENT MATERIAL FROM DFS GASKET
KAMMPROFILE GROOVES.
Installation
1. Open boxed gasket kit and confrm that component
parts are as specifed: this includes gasket/fange
size, pressure class, and bore.
2. Apply non-conductive lubricant to all threads and
fange side of nuts.
3. Isolation Components: (if Gasket ONLY application
skip to step 4)








4. Align fanges & fanged bolt holes so they are
concentric and parallel.










5. Gasket Installation:
Installation Techniques and Guidelines
for Gaskets and Flange Isolation Kits
Slide isolation sleeve over all bolts.
Complete one side of each assembly by attach-
ing a nut (if needed) and ONE STEEL or HC
Steel Washer against the nut followed by ONE
ISOLATION retainer washer or HC Steel
Washer.
For horizontal installations, install the sleeve/
washer assemblies, from Step 3, into the bot-
tom half of the fange.
For vertical installations, pick either half of the
fange, and install sleeve/washer assemblies
from Step 3.
Do NOT force or cram sleeved bolt assem-
blies. If force is needed, recheck alignment to
ensure sleeve damage has not occurred.
TYPE F GASKET: Carefully install the gasket
and let it rest against the sleeves (or bolts if
gasket only) that you installed
in Step 4. The gasket is designed to be
centered when resting on the bolt assemblies.
Take every precaution to guard against
damaging sealing element. Visually note seal
element contacts fange face.
TYPE E GASKET: Carefully install gasket bolt
holes over bolt assemblies; this will
automatically center gasket. Take every pre-
caution to guard against damaging sealing
element. Visually note seal element contacts
fange face.
Complete gasket installation by installing
remaining bolts/sleeve assemblies as well as
the opposing side of isolation and steel
washers (if a double washer set was ordered).
ALWAYS WEAR SAFETY EQUIPMENT: HARD
HAT, SAFETY GOGGLES, GLOVES AND OTH-
ER APPROPRIATE ATTIRE.
18
Other Considerations:
1. Galling: If serious galling or damage to isolating
washers exists replace with high strength washers. (Min-
imum 50K psi or greater).
2. Some end users specify larger bolt holes than bolt
diameters on one fange only to allow for easier align-
ment in the feld. In worst cases, the isolating
washer can be as much as off-center of the oversize
bolt hole, resulting in a substantially reduced fange
bearing area for the isolating washer. With
fange assemblies of this type, each isolating washer
should be sandwiched between two steel back-up
washers for additional support.
3. If isolating both sides of a fanged assembly, isolating
bolt sleeve lengths must be sized to compensate for
additional washers.
Tightening Flange
1. All tightening steps should be done with
a torque wrench or with a stud tension
measuring device.
2. Pull fanges together by initially cross tightening
bolts (pattern above) ONLY until fange to gasket
contact has been made.
3. Check for a fange segment that may show sepa-
ration between gasket and fange by using a laser,
fashlight, or feeler gauge. If one exists, the fanges
are not parallel.
4. Directly 180 degrees opposite widest part of
indicated separation/gap, loosen nuts, even if only
fnger tight. Return to segment with gap and tighten
until both fanges are in contact with gasket retainer.
5. Re-tighten loosened nuts and proceed with torquing
of the bolts according to above diagram to 10-15%
of specifed torque. (Note: Diagram shows 24 bolt
holes, the same basic procedure should be used
with fanges having more or less bolts)
6. Repeat torque sequence increasing to 50% of
torque.
7. Repeat tightening to fnal torque value.
7A. Optional it is good practice to make a
fnal check of each bolt for proper
torque, especially on large diameter
piping systems.
ISOMATE
TM
Note:
ISOMATE
TM
gaskets are made of compressible dielectric
material and if tightened cold, hot fow of the gasket
material may occur under operating conditions
resulting in loss of bolt load. It is advisable to re-tighten
bolts after operating temperature has been reached
preferably at zero line pressure and ambient tempera-
ture. Under no circumstances should the system be
allowed to return to operating temperature after the initial
cycling to ambient temperature without checking and
re-tightening bolts where needed.
Unparallel fanges can cause numerous
problems including:
a. Uneven loading of gasket which can cause
leaking and/or damage to gasket retainer.
b. Mis-torqued fanged joint because torque is used
to align fanges rather than clamp fanges.
Installation Techniques and Guidelines
for Gaskets and Flange Isolation Kits
C
R
O
S
S

T
I
G
H
T
E
N
I
N
G

=

E
V
E
N

P
R
E
S
S
U
R
E
Check each assembly to ensure that ISOLA-
TION retainer washer or HC Steel Washer is
set to land against the fange and STEEL or HC
Steel Washer is against the nut.
NOTE: HC Steel Washers are used for DFS Fire
Safe Applications or when specifed by user.
DO NOT USE LUBRICANT,
GREASE OR ADHESIVES ON
EITHER THE GASKET OR
FLANGE FACES
19
ANSI 150# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.5 40
1-1/4 4 0.5 40
1-1/2 4 0.5 50
2 4 0.625 80
2-1/2 4 0.625 90
3 4 0.625 110
3-1/2 8 0.625 90
4 8 0.625 100
5 8 0.75 120
6 8 0.75 130
8 8 0.75 130
10 12 0.875 225
12 12 0.875 225
14 12 1.0 320
16 16 1.0 320
18 16 1.125 450
20 20 1.125 450
22 20 1.125 460
24 20 1.25 650
26 24 1.25 650
28 28 1.25 650
30 28 1.25 650
32 28 1.5 1000
34 32 1.5 1000
36 32 1.5 1100
38 32 1.5 1100
40 36 1.5 1100
42 36 1.5 1150
ANSI 300# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.625 80
1-1/4 4 0.625 80
1-1/2 4 0.75 110
2 8 0.625 110
2-1/2 8 0.75 150
3 8 0.75 150
3-1/2 8 0.75 160
4 8 0.75 180
5 8 0.75 190
6 12 0.75 170
8 12 0.875 265
10 16 1.0 320
12 16 1.125 450
14 20 1.125 475
16 20 1.25 650
18 24 1.25 650
20 24 1.25 675
22 24 1.5 1125
24 24 1.5 1200
26 28 1.625 1400
28 28 1.625 1500
30 28 1.75 1700
32 28 1.875 2000
34 28 1.875 2250
36 32 2.0 2300
38 32 2.0 2300
40 32 2.0 2400
42 32 2.0 2400
ANSI 400# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.625 80
1-1/4 4 0.625 110
1-1/2 4 0.75 110
2 8 0.625 110
2-1/2 8 0.75 150
3 8 0.75 150
3-1/2 8 0.875 180
4 8 0.875 180
5 8 0.875 220
6 12 0.875 220
8 12 1.0 320
10 16 1.125 450
12 16 1.25 650
14 20 1.25 650
16 20 1.375 820
18 24 1.375 820
20 24 1.5 1100
22 24 1.625 1425
24 24 1.75 1775
26 28 1.75 1750
28 28 1.875 2200
30 28 2.0 2300
32 28 2.0 2300
34 28 2.0 2350
36 32 2.0 2350
38 32 2.5 4800
40 32 2.5 5200
42 32 2.5 5500
Torque Values for DEFENDER
TM
, ISOGUARD
TM
and
ISOMATE
TM
Sealing Gaskets/Flange Isolation Kits
Working Pressure = 285 psi
Hydro Test Pressure = 455 psi
Working Pressure = 740 psi
Hydro Test Pressure = 1135 psi
Working Pressure = 990 psi
Hydro Test Pressure = 1510 psi
Lamons does not take responsibility for any of these torque values. Theyre theoretical values. These bolt
torque values are intended for use as guidelines only and are based on ideal conditions, perfect fanges,
fange alignment and new well lubricated bolts/nuts according to the National Boiler Code, installed in ac-
cordance with the proper tools and installation guide. Torque values are based on using weld-neck fanges
and lubricated stud bolts with a 0.20 friction factor.
20
ANSI 600# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.625 80
1-1/4 4 0.625 110
1-1/2 4 0.75 110
2 8 0.625 120
2-1/2 8 0.75 150
3 8 0.75 175
3-1/2 8 0.875 200
4 8 0.875 225
5 8 0.875 350
6 12 1.0 325
8 12 1.125 450
10 16 1.25 650
12 20 1.25 675
14 20 1.375 820
16 20 1.5 1125
18 20 1.625 1430
20 24 1.625 1400
22 24 1.75 1775
24 24 1.875 2230
26 28 1.875 2200
28 28 2.0 2300
30 28 2.0 2360
32 28 2.25 3900
34 28 2.25 3950
36 28 2.5 5500
38 28 2.75 7000
40 28 2.75 7200
42 28 2.75 7400
ANSI 900# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.875 110
1-1/4 4 0.875 170
1-1/2 4 1.0 240
2 8 0.875 170
2-1/2 8 1.0 240
3 8 0.875 225
4 8 1.25 450
5 8 1.25 650
6 12 1.125 455
8 12 1.375 825
10 16 1.375 850
12 20 1.375 870
14 20 1.5 1125
16 20 1.625 1430
18 20 1.875 2230
20 20 2.0 2300
24 20 2.5 5500
26 20 2.75 7400
28 20 3.0 8400
30 20 3.0 9500
32 20 3.25 10500
34 20 3.5 12400
36 20 3.5 13800
ANSI 1500# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.875 110
1-1/4 4 0.875 170
1-1/2 4 1.0 250
2 8 0.875 170
2-1/2 8 1.0 250
3 8 1.125 375
4 8 1.25 650
5 8 1.5 1000
6 12 1.375 825
8 12 1.625 1400
10 12 1.875 2100
12 16 2.0 2300
14 16 2.25 3400
16 16 2.5 4300
18 16 2.75 6200
20 16 3.0 7800
24 16 3.5 13000
Working Pressure = 1480 psi
Hydro Test Pressure = 2245 psi
Working Pressure = 2220 psi
Hydro Test Pressure = 3355 psi
Working Pressure = 3705 psi
Hydro Test Pressure = 5585 psi
ANSI 2500# Flanges
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1 4 0.875 175
1-1/4 4 1.0 300
1-1/2 4 1.125 400
2 8 1.0 300
2-1/2 8 1.125 400
3 8 1.25 600
4 8 1.25 650
5 8 1.75 1500
6 8 2.0 2300
8 12 2.0 2400
10 12 2.5 4900
12 12 2.75 7900
Working Pressure = 6170 psi
Hydro Test Pressure = 9280 psi
ACTUAL TORQUE VALUES TO BE
DETERMINED BY USER!
ALWAYS WEAR SAFETY EQUIPMENT!
Torque Values for DEFENDER
TM
, ISOGUARD
TM
and
ISOMATE
TM
Sealing Gaskets/Flange Isolation Kits
ASME B16.5 Flanges 150#
NPS
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.5 28
3/4 4 0.5 30
1 4 0.5 28
1-1/4 4 0.5 34
1-1/2 4 0.5 45
2 4 0.625 89
2-1/2 4 0.625 121
3 4 0.625 134
3-1/2 8 0.625 107
4 8 0.625 134
5 8 0.75 208
6 8 0.75 241
8 8 0.75 241
10 12 0.875 369
12 12 0.875 390
14 12 1.0 570
16 16 1.0 570
18 16 1.125 835
20 20 1.125 731
22 20 1.125 460
24 20 1.25 987
ASME B16.5 Flanges 300#
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.625 28
3/4 4 0.625 57
1 4 0.625 57
1-1/4 4 0.625 57
1-1/2 4 0.75 103
2 8 0.75 57
2-1/2 8 0.625 103
3 8 0.75 115
3-1/2 8 0.75 119
4 8 0.75 164
5 8 0.75 221
6 12 0.75 192
8 12 0.875 322
10 16 1.0 343
12 16 1.125 464
14 20 1.125 406
16 20 1.25 592
18 24 1.25 642
20 24 1.25 674
24 24 1.50 1015
ASME B16.5 Flanges 600#
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.625 28
3/4 4 0.625 57
1 4 0.625 57
1-1/4 4 0.625 57
1-1/2 4 0.75 103
2 8 0.625 57
2-1/2 8 0.75 103
3 8 0.75 115
3-1/2 8 0.875 119
4 8 0.875 192
5 8 0.875 297
6 12 1.0 192
8 12 1.125 417
10 16 1.25 526
12 20 1.25 526
14 20 1.375 720
16 20 1.5 955
18 20 1.625 1238
20 24 1.625 1238
24 24 1.875 1958
ASME B16.5 Flanges 900#
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.875 103
3/4 4 0.875 103
1 4 0.875 166
1-1/4 4 0.875 166
1-1/2 4 1.0 250
2 8 0.875 166
2-1/2 8 1.0 250
3 8 0.875 166
4 8 1.25 371
5 8 1.25 526
6 12 1.125 371
8 12 1.375 720
10 16 1.375 720
12 20 1.375 720
14 20 1.5 955
16 20 1.625 1238
18 20 1.875 1958
20 20 2.0 2404
24 20 2.5 4863
ASME B16.5 Flanges 1500#
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.875 103
3/4 4 0.875 103
1 4 0.875 166
1-1/4 4 0.875 166
1-1/2 4 1.0 250
2 8 0.875 166
2-1/2 8 1.0 250
3 8 1.125 371
4 8 1.25 526
5 8 1.5 955
6 12 1.375 720
8 12 1.625 1238
10 12 1.875 1958
12 16 2.0 2404
14 16 2.25 3490
16 16 2.5 4863
18 16 2.75 6555
20 16 3.0 8601
24 16 3.5 11879
ASME B16.5 Flanges 2500#
Size
(Inches)
Qty.
Bolts
Bolt
Dia.
Rec.
Torque
(Ft.Lbs.)
1/2 4 0.750 103
3/4 4 0.750 103
1 4 0.875 175
1-1/4 4 1.0 300
1-1/2 4 1.125 400
2 8 1.0 300
2-1/2 8 1.125 400
3 8 1.25 600
4 8 1.25 650
5 8 1.75 1500
6 8 2.0 2300
8 12 2.0 2400
10 12 2.5 4900
12 12 2.75 7900
Torque Values for DEFENDER
TM
FS Sealing
Gaskets/Flange Isolation Kits
22
Suggested Media
Selection
Criteria
DEFEMDER
TM
DEFENDER FS
TM
Sealing /Isolating
Gasket
ISOGUARD
TM
Sealing /Isolating
Gasket
ISOMATE
TM
Sealing /Isolating
Gasket
Energy
Industry
Ethanol X X
Ethylene X X
Fuel Oil X X
Gas, Natural X X X
Gas, Sour X X
Gasoline X X X
Crude Oil X X X
Propane X X X
Nitrogen X X X
Butane X X
Diesel X X
Methane X X
Hydrocarbons X X
Hydrogen Sulfde
(H
2
S)
X X
Carbon Dioxide
(CO
2
Mix)
X X
Water Industry
Sewage X
Spent Liquor X
Water (hot) X
Water (potable) X X
Water (sea) X X
Warranty
Listed here are the most com-
mon media applications for
fanged pipelines. For media
(contents of the pipeline) not
mentioned in the provided chart,
please consult factory or a local
authorized Lamons distributor.
Note: The adjacent chart in-
cludes information which is
intended for general use and as
a guideline only. Performance
for any specifc application
should be determined by user.
Material selection is at the risk of
the user. Consult with a special-
ist, engineer or the factory for
specifc applications.
Please keep in mind that vari-
ation in temperature, pressure,
media concentration, mixtures
and added inhibitors may pre-
clude suggested use.
Goods sold are warranted to be free from defect in mate-
rial and workmanship, but this express warranty is in lieu
of and excludes all other warranties. Defective goods
may be returned to Seller after inspection by Seller and
upon receipt or defnite instruction from Seller. Goods so
returned and found to be defective will be replaced or
repaired without charge, but Seller shall not be liable for
loss or damage directly or indirectly arising from the use
of the goods or from any other cause; Sellers liability
being expressly limited to the replacement or repair of
defective goods. Every claim on account of defective
goods, short count, or for any other cause, shall be
deemed waived by Purchaser, unless made in writing
within thirty (30) days from the receipt of goods to which
such claims relate.
For larger nominal pipe sizes,
check website or consult factory.
Flange Type CORE-
GUARD
TM
POINT-
GUARD
TM
FLAT
MATE
TM
DE-
FENDER
FS
TM
FF = Full Face X X X X
RF = Raised
Face
X X X X
RTJ X X X
S = Slip-on X X X X
Other Contact
Factory
Contact
Factory
Contact
Factory
Contact
Factory
FIK 101 For fange
faces greater than
250 micro inches,
consult factory.
Lamons Headquarters
7300 Airport Blvd.
Houston, TX 77061
Tel: 713-222-0284
Toll Free: 1-800-231-6906
Fax: 713-547-9502
Lamons Denver IsoTek Manufacturing
14998 West 6th Ave, Suite 600,
Golden, CO. 80401 USA
Tel: 720-47908448, Fax: 720-328-8121

Lamons Rio De Janeiro
R. Nabor do Rego, 600
Rio de Janeiro - RJ
21031-720
Brazil
Tel:+55 21 2491 3677
Fax: +55 21 2491 3677
Lamons Bangalore
19/1-A, 2nd Main, 2nd Phase
Peenya Industrial Area
Bangalore, Karnataka
560058 India
Tel: +91 80 28391509
Fax: +91 80 23722552
Lamons Singapore
3 Tuas Avenue 10
Singapore 639127
Republic of Singapore
Tel: +65 68625155
Fax: +65 68625755


Lamons UK
Units 4-8 Pegasus Square
Innovation Way
Europarc
Grimsby
N.E. Lincolnshire
England, DN37 9TT
United Kingdom
Tel: 44 1472 250033
Fax: 44 1 472 250034
Lamons, Denver
Lamons, Denver

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