1 Preface

UTK009560032000000000

1.1 Notes for the reader

GR 009560002000000000
Contents

This documentation contains details about the de-

signs, data and technical features of the Heidelberg
Printmaster GTO 52 and the the peripherals in-
cluded. It applies to all presses of this model line.

Target group

This documentation is aimed at you if

D you are considering buying a printing press of

this model line;
D you are making plans for the installation and
location of a printing press of this model line.

Abbreviations used

Fig. = Figure
D.S. = Drive side
O.S. = Operator’s side
Fig. 1 PU = Printing unit

I.1
 GR 009560000000000000
Topicality

The information provided in this manual corres-

ponds to the series version of the press at the time
of publication of this document. We reserve the
right to make changes in accordance with the pro-
gress of modern technology.
Should you have any questions, please contact
your Heidelberg agency.

Note on protection

Essential parts, devices and assemblies as well as

software, control and measuring devices of our
machines are internationally protected by copy-
right, patents and other intellectual property laws
and regulations.
Any form of disclosure or reproduction of this docu-
ment or exploitation and communication of its con-
tents are prohibited. Failure to meet these require-
ments may result in severe legal liability All rights
reserved in case of patents granted or registered
utility models.

Copyright, address of manufacturer

E Copyright 2001 by
Heidelberger Druckmaschinen AG
Kurfürsten-Anlage 52 – 60
69115 Heidelberg
Germany
Printed in Germany
Fig. 2

I.2
 Overall chapter overview

Table of Contents

A Specifications Printmaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1

Printmaster GTO 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.1
1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.3
Printmaster GTO 52 – Floor plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.1
1 Floor plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.3
2 Floor plan legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.7

1
A Specifications Printmaster

A.1
 Chapter overview

Printmaster GTO 52

1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.3
1.1 Printing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.3
1.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.4
1.3 Space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.4
1.4 Press weights and floor load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.5
1.5 Electrical power requirements of the printing press . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.6
1.6 Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.7
1.7 Shipping data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1.8

A.1.1
Chapter overview

A.1.2
 Printmaster GTO 52

1 Specifications
UTKGG9061001002000000

1.1 Printing data

Printing press
Sheet sizes Largest sheet 360 x 520 mm (14.17 x 20.47 in)
Smallest sheet, straight printing 105 x 180 mm (4.13 x 7.09 in)
85 x 140 mm (3.35 x 5.51 in) (1)
Smallest sheet, straight printing and 140 x 180 mm (5.51 x 7.09 in)
perfecting
Largest print format 340 x 505 mm (13.39 x 19.88 in)
Paper bite 8 – 10 mm (0.32 – 0.39 in)
Thickness of the printing material 0.03 – 0.4 mm (0.0012 – 0.016 in)
Print output Maximum 8000 sheets/h
Minimum 3000 sheets/h
Crawl speed 5 rpm
Printing plates Sheet size 400 x 510 mm (15.75 x 20.08 in)
Thickness up to 0.15 mm (0.006 in)
Plate cylinder undercut 0.03 mm (0.0012 in)
Distance between front edge of plate 35 mm (1.38 in)
and lead edge of print
Blankets Sheet size 445 x 520 mm (17.52 x 20.47 in)
Thickness 1.9 mm (0.075 in)
Blanket cylinder undercut 3.0 mm (0.118 in)
Underlay sheet Sheet size 360 x 510 mm (14.17 x 20.08 in)
Inking unit Roller number, total 16
Form rollers 4
Diameter 49, 45, 47, 51 mm (1.93, 1.77, 1.85, 2.01
in)
Ink zones 16
Dampening system Model Non–alcoholic direct continuous dampen-
ing system
Roller number, total 6
Form rollers 1
Diameter 55 mm (2.17 in)
Pile heights, net Feeder 400 mm (15.75 in)
Delivery 400 mm (15.75 in)
Pile heights, gross (2) Feeder –
Delivery 493 mm (19.41 in)

A.1.3
Printmaster GTO 52

Printing press
Maximum pile weight Feeder 75 kg (165 lbs)
Delivery 75 kg (165 lbs)
Noise emission Centre feeder 77 dB(A)
Control console on feeder 75 dB(A)
Centre delivery 78 dB(A)
On the basis of DIN 45635, Part 27
Heat emission Depends on power demand
Tab. 1
(1): Variants / Extra accessories.
(2): Including pile carriage.

1.2 Dimensions

Printing press Length [m] ([ft]) Width [m] ([ft]) Height [m] ([ft])
GTO 52-1 1.61 (5.28) 1.72 (5.64) 1.58 (5.18)
GTO 52-2 (-P) 2.44 (8.01) 1.72 (5.64) 1.58 (5.18)
GTO 52-4 (-P) 4.12 (13.52) 1.72 (5.64) 1.58 (5.18)
GTO 52-5 (-P) 4.96 (16.27) 1.72 (5.64) 1.58 (5.18)
Tab. 2

Basis, minimum dimensions

Printing press Length [m] ([ft]) Width [m] ([ft]) Area [m2] ([sq ft])
GTO 52-1 1.00 (3.28) 0.95 (3.12) 0.95 (10.2)
GTO 52-2 (-P) 1.53 (5.02) 0.95 (3.12) 1.45 (15.6)
GTO 52-4 (-P) 3.19 (10.47) 0.95 (3.12) 3.03 (32.6)
GTO 52-5 (-P) 4.29 (14.07) 0.95 (3.12) 4.07 (43.8)
Tab. 3
Total height when protection grid is open:
1.93 m (6.33 ft).

1.3 Space requirement

Space requirement
Printing press Length [m] ([ft]) Width [m] ([ft]) Area [m2] ([sq ft])
Printing press without peripherals
GTO 52-1 1.61 (5.28) 1.72 (5.64) 2.77 (29.8)
GTO 52-2 (-P) 2.44 (8.01) 1.72 (5.64) 4.20 (45.2)

A.1.4
 Printmaster GTO 52

Space requirement
Printing press Length [m] ([ft]) Width [m] ([ft]) Area [m2] ([sq ft])
GTO 52-4 (-P) 4.12 (13.52) 1.72 (5.64) 7.09 (76.3)
GTO 52-5 (-P) 4.96 (16.27) 1.72 (5.64) 8.53 (91.8)
Printing press with peripherals
GTO 52-1 1.61 (5.28) 2.32 (7.61) 3.74 (40.3)
GTO 52-2 (-P) 2.44 (8.01) 2.32 (7.61) 5.66 (60.9)
GTO 52-4 (-P) 4.12 (13.52) 2.32 (7.61) 9.56 (102.9)
GTO 52-5 (-P) 4.96 (16.27) 2.32 (7.61) 11.51 (123.9)
Tab. 4

Minimum working space requirement (1)

Printing press Length [m] ([ft]) Width [m] ([ft]) Area [m2] ([sq ft])
Printing press without peripherals
GTO 52-1 4.01 (13.16) 2.74 (8.99) 10.99 (118.3)
GTO 52-2 (-P) 4.84 (15.88) 2.74 (8.99) 13.26 (142.7)
GTO 52-4 (-P) 6.52 (21.39) 2.74 (8.99) 17.86 (192.2)
GTO 52-5 (-P) 7.36 (24.15) 2.74 (8.99) 20.17 (217.1)
Printing press with peripherals
GTO 52-1 4.01 (13.16) 3.24 (10.63) 12.99 (139.8)
GTO 52-2 (-P) 4.84 (15.88) 3.24 (10.63) 15.68 (168.8)
GTO 52-4 (-P) 6.52 (21.39) 3.24 (10.63) 21.12 (227.3)
GTO 52-5 (-P) 7.36 (24.15) 3.24 (10.63) 23.85 (256.7)
Tab. 5
(1): Including all required surface areas.

1.4 Press weights and floor load

Printing press Press weight (1) Maximum weight of an

assembly group (3)
Without pile Incl. 2 piles (2)
[kg] ([lbs]) [kg] ([lbs]) [kg] ([lbs])
GTO 52-1 1450 (3200) 1600 (3530) 1450 (3200)
GTO 52-2 2720 (6000) 2870 (6330) 2720 (6000)
GTO 52-4 5160 (11380) 5310 (11710) 2670 (5890)
GTO 52-5 6480 (14290) 6630 (14620) 2670 (5890)
Tab. 6

A.1.5
Printmaster GTO 52

Printing press Central static floor load (4) Maximum static surface pres-
sure (5)
[N/m2] ([lbf/sq ft]) [N/cm2] ([lbf/sq in])
GTO 52-1 5670 (118.45) 38 (55)
GTO 52-2 6710 (140.17) 70 (102)
GTO 52-4 7350 (153.54) 70 (102)
GTO 52-5 7620 (159.18) 70 (102)
Tab. 7
Dynamic load part: < 3 %.
(1): Excess load on presses with perfector: 160 kg
(353 lbs).
(2): Calculation of the pile weight with a paper den-
sity of 1 kg/dm3 (0.036 lbs/cu in).
(3): See shipment unit.
(4): Ratio: Press weight incl. 2 piles divided by the
required surface area of the printing press without
peripherals.
(5): Largest load on a load bearing surface – Check
floor load–bearing capacity!

1.5 Electrical power requirements of the printing press

Printing press Power demand Power factor Mains connection Electrical fuse
voltages protection
50/60 Hz [kW] cosö 3 AC [V] [A]
200, 220, 230, 240
GTO 52-1 3.5 0.75 350, 380, 400, 415 16
440, 480, 600
200, 220 25
230, 240 20
GTO 52-2 5.0 0.75
350, 380, 400, 415
16
440, 480, 600
200 32
220, 230, 240 25
GTO 52-2-P 5.5 0.75
350, 380, 400, 415
16
440, 480, 600
200, 220, 230 40
240 32
GTO 52-4 8.0 0.75 350 25
380, 400, 415, 440 20
480, 600 16

A.1.6
 Printmaster GTO 52

Printing press Power demand Power factor Mains connection Electrical fuse
voltages protection
50/60 Hz [kW] cosö 3 AC [V] [A]
200, 220, 230, 240 40
350, 380 25
GTO 52-4-P 8.5 0.75
400, 415, 440, 480 20
600 16
200 50
220, 230, 240 40
GTO 52-5 9.0 0.75 350, 380, 400 25
415, 440, 480 20
600 16
200, 220 50
230, 240 40
350 32
GTO 52-5-P 9.5 0.75
380, 400, 415 25
440, 480 20
600 16
Tab. 8

1.6 Peripherals

HydroStar compact (dampening solution supply) (1)

alpha.d 5
Allocation GTO 52-1 and GTO 52-2 (-P)
Width 567 mm (22.32 in)
Dimensions Depth 470 mm (18.50 in)
Height 942 mm (37.09 in)
Weight Net 85 kg (187 lbs)

Power demand (included in the total 50 Hz 1.0 kW

power demand, see table 8) 60 Hz 1.2 kW
Heat dissipation 50 / 60 Hz 1.4 kW
Cooling 50 / 60 Hz 0.5 kW
50 Hz 390 m3/h (13770 cu ft/h)
Cooling air requirement
60 Hz 450 m3/h (15890 cu ft/h)
Noise emission DIN 45635 < 70 dB(A)
alpha.d 10
Allocation GTO 52-4 (-P) and GTO 52-5 (-P)

A.1.7
Printmaster GTO 52

HydroStar compact (dampening solution supply) (1)

Width 567 mm (22.32 in)
Dimensions Depth 470 mm (18.50 in)
Height 942 mm (37.09 in)
Weight Net 85 kg (187 lbs)

Power demand (included in the total 50 Hz 1.0 kW

power demand, see table 8) 60 Hz 1.2 kW
Heat dissipation 50 / 60 Hz 1.9 kW
Cooling 50 / 60 Hz 1.0 kW
50 Hz 570 m3/h (20130 cu ft/h)
Cooling air requirement
60 Hz 655 m3/h (23130 cu ft/h)
Noise emission DIN 45635 < 70 dB(A)
Tab. 9
(1): Variants / Extra accessories.

1.7 Shipping data

Shipping unit Dimensions Weight

Length Width Height Net With Pallet With case
[m] ([ft]) [m] ([ft]) [m] ([ft]) [kg] ([lbs]) [kg] ([lbs]) [kg] ([lbs])
GTO 52-1
Entire press 1.80 (5.91) 1.85 (6.07) 1.93 (6.33) 1560 (3440) 1660 (3660) 1820 (4010)
Auxiliary pack (1) 1.50 (4.92) 1.20 (3.94) 1.56 (5.12) 160 (355) 210 (465) 350 (770)
GTO 52-2
Entire press 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2820 (6220) 3000 (6610) 3200 (7050)
Auxiliary pack (1) 1.50 (4.92) 1.20 (3.94) 1.56 (5.12) 160 (355) 210 (465) 350 (770)
GTO 52-2-P
Entire press 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2940 (6480) 3120 (6880) 3320 (7320)
Auxiliary pack (1) 1.50 (4.92) 1.20 (3.94) 1.56 (5.12) 160 (355) 210 (465) 350 (770)
GTO 52-4
Feeder with printing 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2860 (6310) 3040 (6700) 3240 (7140)
unit 1+2
Printing unit 3+4 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2560 (5640) 2740 (6040) 2940 (6480)
GTO 52-4-P
Feeder with printing 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2940 (6480) 3120 (6880) 3320 (7320)
unit 1+2
Printing unit 3+4 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2640 (5820) 2820 (6220) 3020 (6660)
GTO 52-5

A.1.8
 Printmaster GTO 52

Shipping unit Dimensions Weight

Length Width Height Net With Pallet With case
[m] ([ft]) [m] ([ft]) [m] ([ft]) [kg] ([lbs]) [kg] ([lbs]) [kg] ([lbs])
Feeder with printing 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2840 (6260) 3020 (6660) 3220 (7100)
unit 1+2
Printing unit 3+4 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2520 (5560) 2700 (5950) 2900 (6390)
Printing unit 5 1.80 (5.91) 1.85 (6.07) 1.93 (6.33) 1200 (2650) 1300 (2870) 1460 (3220)
GTO 52-5-P
Feeder with printing 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 3020 (6660) 3200 (7050) 3400 (7500)
unit 1+2
Printing unit 3+4 2.54 (8.33) 1.95 (6.40) 1.93 (6.33) 2500 (5510) 2680 (5910) 2880 (6350)
Printing unit 5 1.80 (5.91) 1.85 (6.07) 1.93 (6.33) 1200 (2650) 1300 (2870) 1460 (3220)
Tab. 10

Required building opening for assembly

Assembly unit Width [m] ([ft]) Height [m] ([ft])
With pallet 1.60 (5.25) 1.90 (6.23)
Without pallet (2) 1.30 (4.27) 1.80 (5.91)
Tab. 11
All box dimensions and weights may deviate slightly.
Shipping units consist of an assembly unit with auxil-
iary pack (e.g. series transformer, rollers or foot-
steps).
Overseas shipments are in boxed packaging only.
(1): Use of this shipping unit is dependent on the
press.
(2): For deassembled delivery control console.

A.1.9
Printmaster GTO 52

A.1.10
 Chapter overview

Printmaster GTO 52 – Floor plans

1 Floor plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.3

1.1 Floor plan I: GTO 52-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.3
1.2 Floor plan II: GTO 52-2 (-P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.4
1.3 Floor plan III: GTO 52-4 (-P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.5
1.4 Floor plan IV: GTO 52-5 (-P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.6

2 Floor plan legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.7

2.1 Floor plan legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.7

A.2.1
Chapter overview

A.2.2
 1
1.1

6 1:25
I: GTO 52-1

1000 mm (39.37)
1720 (67.72)
1

642 (25.26) 1079 (42.46) 1925 (75.79)

209 (8.23) 665 (26.18) 646 (25.43) 927 (36.50)
85 (3.35)

A2

ÎÎ
ÎÎ
ÎÎ

762 (30.00)
5

715 (28.15)
710 (27.95)

1000 (39.37)
567 (22.32)

2
1610 (63.39)
1256 (49.45)

A1
ÎÎ
ÎÎ

470 (18.50)
723 (28.48)
min.
400 (15.75)

2
3

950 (37.40) 355 (13.98)

1139 (44.84) 290 (11.42) 1580 (62.20)

1221 (48.07)
A.2.3
 1.2

6 1:25
II: GTO 52-2 (-P)

1000 mm (39.37)
1720 (67.72)
1

642 (25.26) 1079 (42.46) 1925 (75.79)

209 (8.23) 665 (26.18) 646 (25.43) 927 (36.50)
369 (14.53)

A2

ÎÎ
ÎÎ
ÎÎ

762 (30.00)
5
4
567 (22.32)

1530 (60.23)
1230 (48.43)

2440 (96.06)
2092 (82.36)
836 (32.91)

470 (18.50)
2

735 (28.94)
min.

A1
1170 (46.06)

ÎÎ
ÎÎ
ÎÎ
400 (15.75)

2
3

950 (37.40) 355 (13.98)

1139 (44.84) 370 (14.57) 1580 (62.20)

1221 (48.07)
A.2.4
1.3 III: GTO 52-4 (-P)

836 (32.91)

1925 (75.79)

1580 (62.20)
927 (36.50)
3

355 (13.98)
369 (14.53) 1230 (48.43) 547 (21.54) 1110 (43.70)
1660 (65.34)
2230 (87.80)
4120 (162.20)

min.
400 (15.75)
567 (22.32)

470 (18.50)
4

470 (18.50)
646 (25.43)

5 1170 (46.06)
1079 (42.46)

ÎÎ Î ÎÎ ÎÎ
1720 (67.72)

1139 (44.84)
665 (26.18)

762 (30.00)

950 (37.40)
727 (28.62)

1221 (48.07)
642 (25.26)

Î
Î Î
Î ÎÎ
ÎÎ
A2
ÎÎ
A1

ÎÎ
209 (8.23)

6 1:25
1000 mm (39.37)
2
3190 (125.59)

A.2.5
1.4 IV: GTO 52-5 (-P)

836 (32.91)

1925 (75.79)

1580 (62.20)
927 (36.50)
3

355 (13.98)
85 (3.35) 710 (27.95) 515 (20.28) 1110 (43.70) 562 (22.13) 1110 (43.70)
855 (33.66) 2230 (87.80)
1800 (70.87)
4960 (195.28)

min.
400 (15.75)
567 (22.32)

470 (18.50)
4

470 (18.50)
646 (25.43)

5 1170 (46.06)
1079 (42.46)

ÎÎ Î ÎÎ Î ÎÎ ÎÎ
1720 (67.72)

1139 (44.84)
715 (28.15)
665 (26.18)

762 (30.00)

762 (30.00)

950 (37.40)
727 (28.62)

1221 (48.07)
642 (25.26)

ÎÎ
A4

ÎÎ Î
A3
ÎÎ
ÎÎ Î
Î ÎÎ
ÎÎ
A2
ÎÎ
A1

ÎÎ
209 (8.23)

6 1:25
1000 mm (39.37)
2
4290 (168.90)

A.2.6
 Printmaster GTO 52 – Floor plans

2 Floor plan legend

UTKGG9063002002000000

2.1 Floor plan legend

All dimensions in [mm] ([in]).

Scale: see floor plan.
Representation to scale is not guaranteed if print–
outs are produced in–house.

Numbering

1 Total height with opened protection grid

2 Minimum mounting dimensions
3 Footstep height on D.S.
4 HydroStar compact (alpha.d) (1)
5 Main motor
6 Scale.

(1): Variants / Extra accessories.

Symbols

Pile stacking / removal.

Ì
Electrical power supply.
Contact surfaces: see table 1

Contact surfaces
Printing press Dimensions A1 A2 A3 A4
Length [mm] ([in]) 80 (3.15) 90 (3.54) – –
GTO 52-1 2x 2x – –
Width [mm] ([in]) 90 (3.54) 80 (3.15) – –
Length [mm] ([in]) 80 (3.15) 120 (4.27) – –
GTO 52-2 (-P) 2x 2x – –
Width [mm] ([in]) 120 (4.27) 80 (3.15) – –
Length [mm] ([in]) 80 (3.15) 120 (4.27) – –
GTO 52-4 (-P) 4x 4x – –
Width [mm] ([in]) 120 (4.27) 80 (3.15) – –
Length [mm] ([in]) 80 (3.15) 120 (4.27) 80 (3.15) 90 (3.54)
GTO 52-5 (-P) 4x 4x 2x 2x
Width [mm] ([in]) 120 (4.27) 80 (3.15) 90 (3.54) 80 (3.15)
Tab. 1

A.2.7
Printmaster GTO 52 – Floor plans

A.2.8