Model 3100: Technical Support and Installation Manual

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Model 3100

Technical Support and


Installation Manual

Manual # T15007
Document Revision: C3
Sierra Monitor Corporation
Technical Support Manual

1. OVERVIEW 1
2. BASIC OPERATION 3
2.1 General 3
2.2 Field-of-View 4
2.3 Range 4
2.4 Environment 4
2.5 Configuration 4
2.6 LED operation 6
2.7 Output operation 7

3. INSTALLATION 9
3.1 Housing and Conduit 9
3.2 Connection 9
3.3 Testing 11

4. MAINTENANCE 11
4.1 Lens Cleaning 11

5. GENERAL SPECIFICATIONS 12
6. FIGURES 13
Figure 1 - 3100 Exploded View 13
Figure 2 - 3100 Housing Dimensions 13
Figure 3 - 3100 Detector Module (Front) 14
Figure 4 - 3100-02 to -05 Detector Module (Back) 14
Figure 5 - 3100-06 Detector Module (Back) 15
Figure 6 - 3100 Field-of-View 15
Figure 7 - Configuration Switches 16
Figure 8 - 3100-02 to -05 Wiring 16
Figure 9 - Common Wiring Configurations 17

7. TABLES 18
7.1 Dip Switch Settings 18
7.2 Connectors 19
7.3 Verify/Aux. Relay Configurations 20
7.4 Fault Table 20
7.5 False Alarm Stimuli Table 20
7.6 Fire and False Alarm Stimuli Table 21
7.7 Detector Response to Fuels Table 21

8. TROUBLESHOOTING 22
8.1 No LED blink or erratic LED blink 22
8.2 Detector Indicates Fault 22
8.3 Device appears to operate normally but will not alarm to a fire. 23

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1. Overview
In the Fire Protection industry there are a broad range of detectors that have
been designed to detect some aspect of fire. Thermal detectors sense the
heat produced by combustion. Smoke detectors exist in various designs to
sense the particulate products of combustion. Flame detectors sense the
radiant energy that is created during flaming combustion.

In as much as all fire detection system are intended to detect the fire before
it has attained a size sufficient to cause significant damage, flame detectors
are typically employed when the threat is of a high speed and/or severe
nature, or where other types of detection simply will not work.

All versions of the 3100 Flame Detector use UV, IR, and Visible sensors to
look for flaming combustion. The bands of radiant energy to which the 3100
responds, allow the 3100 to respond to virtually all types of flaming
combustion.
The 3100 Flame Detector is a microprocessor-controlled device
programmed with state-of-the-art fire algorithms. Each algorithm is designed
to recognize a different type of flame signature while rejecting common false
sources (see table 7.5). When the conditions of any of the fire algorithms
are met the 3100 Detector declares a fire.
The microprocessor is also continuously performing system tests looking for
any faults that would impair its ability to accurately detect a flame and
declare an alarm. The systems being tested include: input power, sensor
circuits, relay circuits, software integrity etc. The 3100 Flame Detector also
performs a through the lens test of the sensor and lens systems.
The model 3100-01 has a Fire Relay and a Fault Relay that include both
normally open and normally closed contacts. The model 3100-06 has an
industry standard 4-20 ma output. In addition to the Fire and Fault relays the
3100-02 to E4 models have a Fire Verify system and an Auxiliary Fault
system. The Fire Verify system adds a “field adjustable” level of certainty to
the declaration of a verified fire. The Auxiliary Fault system will activate the
Aux. Relay for the Lens Test fault. This allows a separate indication for the
most common fault (a dirty lens). A technician can know immediately what
is wrong and how to fix it (clean the lens) without reading codes, consulting
manuals, or wading through a diagnostics process.
The 3100 detector is mounted in a NEMA 4 weather tight housing. The
housing is explosion proof rated for Class I Divisions 1 & 2 Groups B, C, D,
Class II Divisions 1 & 2 Groups E, F, G, and Class III locations. All of the
electronics are mounted inside of an aluminum cup to protect the electronics
during installation. All switch settings and indicators are located on the front
of the 3100 detector module allowing field adjustments to be made without
removing the detector module from the housing.

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The 3100 detector has been tested by FM to respond to a 1 square foot
gasoline (heptane) fire at 80 feet with a Field-of-View of 120. The 3100
detector has four user settable sensitivity settings and six verify levels.

Model Numbers Verify Relay Aux. Relay Other


3100-01 N/A N/A Fire and Fault Relays
3100-02 Open Contacts Closed Contacts Fire and Fault Relays
3100-E2 Closed Contacts Open Contacts Fire and Fault Relays
3100-E3 Open Contacts Open Contacts Fire and Fault Relays
3100-05 Closed Contact Closed Contacts Fire and Fault Relays
3100-06 N/A N/A 4-20 ma output

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2. Basic Operation
2.1 General
When the 3100 Detector is powered up, the microprocessor checks
the configuration switch settings, initializes the detector and then
executes a series of self-tests. After the self-test process is completed
and all tests have been passed, the detector is starts looking for a fire.
All modes of operation are indicated by two LEDs located on the front
of the detector. Normal Mode is indicated by a brief flash of the LEDs
every 8 seconds. In Normal Mode the detector is constantly
monitoring the environment for a fire.
When a fire is detected the 3100 goes into Alarm Mode. If the device
is configured for “Latching” the device will remain in Alarm Mode until
power is removed. If configured for “Non-Latching” the selected Fire
Output will then reset to normal when the Fire Probability Algorithm
determines there is no longer a fire.
The self-test system is continuously monitoring the internal systems. If
the 3100 is not reporting a fire, then when a fault is detected the
detector goes into Fault Mode. In Fault Mode the LEDs will flash a
code indicating the type of fault. A fault indication may mean the
device is unable to detect a fire or that a device has become
unreliable. (i.e. a “Voltage Low” fault) For most faults the detector will
return to Normal Mode when the fault condition is corrected.
The 3100 comes in several versions. The basic version 3100-01 uses
a Fault and Fire Relay to report its status.
In addition to the functions of the 3100, each of the 3100-02 to -05
models has a Verify and Auxiliary Relay systems. The -02 to -05
versions represent the different configurations (Normally Open or
Closed contacts) of the Verify and Auxiliary Relays. The Auxiliary
Relay provides a separate relay output for the Lens Test Fault. The
Verify system is armed when a fire is declared and then triggered
when the conditions of the Verify Fire Algorithm are met.
The 3100-06 does not have relay outputs it uses a 4 to 20 ma current
circuit. The detector’s status determines the amount of current flow
through this circuit.

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2.2 Field-of-View
Optical Flame Detectors must be able to “see” the fire to declare an
alarm. Any obstruction between the detector and the threat area will
impair the detectors ability to cover the threat area. An obstruction is
anything that is not transparent to the sensor elements of the detector.
UV sensors and some types of IR sensors cannot see through glass or
plastics. The 3100 series of Flame Detectors has a 120 Field of
View.
When covering a large area the detectors should be located to provide
overlapping fields of view to insure complete coverage.

2.3 Range
The size of fire and type of materials that constitute the threat will
affect the detector’s range. Different materials and environmental
conditions produce different amounts of the radiant energy from the
fire that is used by the detector to “see” the fire. Also, the range of the
detector is a function of the fire size. Using the inverse square rule, if
the device will detect a one sq. ft. fire at 80 feet, to detect a ¼ size fire
(approximately 6 inches square) the devices must be within 40 feet.
The 3100 Detector is optimized to detect a 1 sq. ft. gasoline fire within
80 feet with the sensitivity settings set to maximum sensitivity.
The 3100 can also be set for shorter alarm distances via dipswitches
located on the face of the module.

2.4 Environment
All optical flame detectors sense radiant energy at some frequency or
frequencies within their Field-of-View. Any source that radiates energy
at the same frequency or frequencies used by the detector to sense a
fire may impact the detector’s ability to “see” the fire. See table 7.5.
Care should be taken to minimize radiant energy sources within the
detectors Field-of-View. Because of the variety of environments and
conditions, a trained technician or qualified P.E. should be consulted
before deciding on the location of devices. The 3100 Detector uses an
Ultraviolet sensor (185-260 nanometers), an Infrared sensor (.715-3.5
microns), and a Visible sensor (480 - 560 nanometers).

2.5 Configuration
All models of the 3100 detector have field adjustable configuration
switches located on the front face of the detector. The factory settings
are shown in italic text. The 3100-02 to -05 versions has additional
configuration options for the Verified Fire function.

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2.5.1 Sensitivity
All models of the 3100 detector have several sensitivity settings
available. The sensitivity settings are 20, 40, 60, and 80 feet.
Each setting is optimized to alarm to a 1 sq. ft. gasoline fire within 5
seconds. Switches 1 and 2 control the sensitivity. The factory
default is 80 feet. (SW1 and SW2 are off.)
Note: Different fuels emit energy at differing rates. For example; a
fire involving fuel oil does not emit energy at the same rate as
gasoline. Consequently, the 3100 will be able to respond to a
gasoline fire at a little greater distance than it will to a fuel oil fire.
Similarly, a fire involving acetone will be seen at a greater distance
than the one involving gasoline (see table 7.7).

2.5.2 Verify Control


Models 3100-02 to -05 and the 3100-06 have the Verified Fire
function. The Verify Fire function is armed when the detector
detects a fire and will trigger when the Verify Fire function has
confirmed the fire. The user can select the verify level, disable the
verify function, or make the Verified Fire Output operate in parallel
with the Fire Output from switches located on the face of the
detector.
The verify level sets the degree of certainty required to declare a
verified fire. The lowest level (1) is the lowest certainty (fastest)
and the highest level (6) is the greatest certainty (slowest) of a fire.
The verify function enables an algorithm which evaluates the fire
signature over time to determine the degree of certainty. When the
degree of certainty exceeds the level set by the configuration
switches a Verified Fire is declared. Switches 3, 4, and 5 control
the verify function. The factory default is Verify enabled and set to
level 0. (SW3, SW4 and SW5 are off.)

2.5.3 Latching Control


The latching controls allow the detector or individual relay outputs
to be set to “Latching” or “Non-Latching”. “Latching” causes the
detector to stay on and the relay output to stay energized until
power is removed from the detector. “Non-Latching” allows the
detector or relay output to reset when a flame is not being detected
for a period of time. For the detector to be set to “Non-Latching”
both the Fire Output and Verify Output must be set to “Non-
Latching”. If either the Fire Output or the Verify Output is set to
“Latching” then the detector will be set to “Non-Latching”.

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When the detector is set to “Latching” the LEDs will indicate an


alarm until the device is reset regardless of the Fire or Verify relay
output settings.
The Verify Output is automatically configured as “Latching” if the
Fire Output is set to “Latching”. SW6 sets the Fire Relay Output,
SW7 sets the Verify Relay Output, and SW8 sets the Detector
mode. To set to the detector to “Non-Latching” SW6, 7, and 8
must be set to “Non-Latching”. The factory defaults are “Latching”
(SW6, SW7, and SW8 are off.)

2.5.4 Other Configuration Switches


The last configuration switch (SW9) must be in the off position.
The factory default setting for SW9 is off.

2.6 LED operation


The status of all versions of the 3100 detectors can be determined
from the LEDs located behind the lens on the front of the detector.
The LEDs will flash at intervals or remain on to indicate the detectors
status (Fault Mode, Normal Mode, Alarm Mode, Verified Fire Mode,
and on power up the LEDs will display the Configuration Settings)

2.6.1 Power Up
At power up all versions of the 3100 detector will begin flashing the
LEDs. The LEDs will flash 8 consecutive patterns that indicate the
positions of the configuration switches. Each pattern indicates the
position (“on” or “off”) of a switch (SW1-SW8). The first flash
pattern indicates the position of the first switch (SW1), with each
consecutive flash indicating the position of the next switch in order.
The flash pattern is as follows: only one LED flashing “on” indicates
a switch in the “off” position, both LEDs flashing “on” indicate a
switch in the “on” position. The position of SW9 is not indicated. If
SW9 is in the “on” position the detector will display the fault mode
after the power up sequence.

2.6.2 Normal Mode


In Normal Mode the LEDs will flash briefly every 8 seconds.
Whenever the device is in any other mode the “flash every 8
seconds” is suspended until the detector returns to Normal Mode.

2.6.3 Alarm Mode


When any version of the 3100 declares a fire both LEDs will come
“on”. If the detector is set to “Latching” the LEDs will remain “on”
and stay “on” until the detector is powered down. If the detector is
set to “Non-Latching” the LEDs will reset to “Normal Mode” when
the fire is no longer being detected.
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When a Verified Fire is declared (the “Verify Fire Relay” is only on


the -02 to -05 and the -06 models) the LEDs will blink “off” briefly
every second. If the detector is set to “Latching” the LEDs will
remain in this state until the detector is powered down.

2.6.4 Fault Mode


When the detector has power and is in Fault Mode LED1 (the LED
on the left, when facing the detector, with the configuration
switches below the LEDs) will turn “on for 5 seconds and the LED2
(the right LED) will be “off”. Then LED1 will turn “off” and LED2
begin flashing, 1/2 second “on” and 1/2 second “off”, a number of
times. The number of times LED2 flashes indicates the type of
fault. This cycle is repeated until the fault is corrected. Only the
highest numbered fault is indicated. Once a fault is corrected the
next highest fault will be indicated until all faults are cured. With
the exception of fault levels 2 and 3, a fire indication will override a
fault indication. The detector is disabled if a fault 2 or 3 is
indicated.

2.7 Output operation


The Model 3100-01 has two relays, the 3100-02 to -05 have four
relays. The function of the Fire and Fault Relays is the same on all
models. The Verify and Aux. Relays are only available on the 3100-02
to -05 models. All relay connections are made at the connectors
located on the back of the 3100 detector module. The 3100-06 uses a
4 to 20 ma current draw output.

2.7.1 Fire Relay


The Fire Relay will energize whenever the detector declares a fire.
Depending on the configuration switch setting, the relay will:
“Latching” - remain energized until power is removed,
”Non-Latching” - de-energize a short time after the fire is no longer
detected. The “J2” connector provides connections for both
normally open contacts and normally closed contacts of the Fire
Relay.

2.7.2 Fault Relay


The Fault Relay is a normally energized relay. It will de-energize
when a Fault occurs. This means the detector will report a “Fault”
state when the detector has no power. The Detector will remain in
the “Fault” state until the detector is powered up and operating
normally. The “J4” connector provides both a normally open
contact and a normally closed contact of the Fault Relay.

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2.7.3 Verify Relay


If the Verify Relay is enabled then the Verify Relay will energize
when a “Verified Fire” is declared. Depending on the configuration
the relay will: “Latching” - remain energized until power is removed,
”Non-Latching” - de-energize a short time after the fire is no longer
detected. Configuring the “Verify Control” to Level 7 will disable the
Verify Relay, and to Level 0 will cause the Verify Relay to operate
in parallel with the Fire Relay. The connector labeled “Verify In” and
”Verify Out” provides connections for normally open contacts on the
-02 and -04 models or normally closed contacts on the -03 and -05
models. The configuration of Normally Open or Normally Closed
contacts is fixed and can only be changed by the factory.

2.7.4 Auxiliary Fault


The Aux. Relay is energized whenever the detector fails the “Lens
Check” test. This fault indicates degradation in the detectors ability
to “see” a fire. Normally, cleaning the lens will clear this fault.
Because a dirty lens is the most common type of fault, a separate
indicator connected to this relay will simplify maintenance. The
connector labeled “Aux In” and “Aux Out” provides connections for
a Normally Open contact on the -03 and -04 models or a Normally
Closed contact on the -02 and -05 models.

2.7.5 4-20 ma operation


The 3100-06 uses a 4 to 20-ma current draw circuit to indicate
Fault, Fire, Verify Fire, and Normal Mode. The current draws are
as follows:
Fault Mode 0ma
Normal Mode 4ma
Alarm Mode 12ma
Verify Mode 20ma
The 4-20 circuited is connected across the J2 connector at contact
6 and 7 where connection 6 is the negative side and connection 7
is the positive side.

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3. Installation

3.1 Housing and Conduit

3.1.1 Mounting the Housing


The housing is mounted by using the two .3” diameter holes
located in ears on the back of the housing. The two conduit holes
located on the side of the housing are not to be used for mounting.
The detector should be mounted securely to a flat surface. The
mounting location must be strong enough to support the detectors
weight. Although the detector is not vibration sensitive the detector
should not be exposed to excessive vibration. The detector has
been tested to meet the vibration standard set in FM’s Approval
Standard Class 3820, Sept. 1979 (.022” displacement, 10 Hz to 30
Hz sweep cycled at 2 cpm for 4 hours).

3.1.2 Installing the Conduit and Wiring


Mount a “Seal Off” at the housing into the 3/4” NPT conduit
opening(s) located on either side of the housing. Connect the
conduit to the “Seal Off”. If one of the conduit openings is not used
insert a sealing plug into the unused opening. Run the wires
through the conduit, “Seal Off”, and into the housing. The ends of
the wire should extend several inches (at least 2” to 4”) beyond the
front of the housing base.

3.2 Connection
All connections are made on the back of the 3100 Detector Module.
Remove the housing cover from the housing base. Loosen the two
slotted head captive screws located on the top of the PC board. Lift
the Detector Module out of the housing base. Strip and connect the
wires to the connectors located on the back of the Detector Module.

3.2.1 Power
Power for the 3100-01 and the 3100-02 to -05 detectors is
connected to the J5 connector labeled “Power”. Connect the
negative wire to one of the connections labeled “V-”. Connect the
positive (24 VDC) wire to one of the connections labeled “V+”. The
two connection points labeled “V-” and the two “V+” connection
points are connected internally. The “D+” and “D-” connections
should be left open.
Power for the 3100-06 detector is connected to the J2 connector.
Connect Positive power at connection 4 and/or 8. Connect
Negative power at connection 1 and/or 5. Connections at 2 and 3
should be left open.

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3.2.2 Fire Relay


The Fire Relay has two connections points for each connection
these connection points are internally connected, either or both
may be used. The Fire Relay connector labeled “FIRE” has
connection points for Normally Open, Normally Closed, and
Common. The Normally Open connections are labeled “Open”, the
Common contacts are labeled “Center”, and the Normally Closed
contacts are labeled “Closed”.

3.2.3 Verify Relay


The Verify Relay has two connections points for each connection
these connection points are internally connected, either or both
may be used. The Verify Relay connector is located between the
Power and Fire relay connectors. The connection points are
labeled “Verify In” and “Verify Out”. The Verify relay is configured
for Normally Open (-02, -E3), or Normally Closed (-E2, -05)
operation at the factory.

3.2.4 Fault Relay


The Fault Relay connector is labeled “Fault”. The Normally Open
connection is labeled “O”, the Common connection is labeled
“Cen”, and the Normally Closed connection is labeled “C”. The
Fault Relay is a normally energized relay. When the detector has
no power (no power is a fault condition) the Normally Open contact
is closed and the Normally Closed contact is open.

3.2.5 Aux. Relay


The Aux. Relay connector is located between the Power and Fire
Relay connectors. The connection points are labeled “Aux In” and
“Aux Out”. The Aux. Relay is configured for Normally Open (-E2,
-E3), or Normally Closed (-02, -05) operation at the factory.

3.2.6 4 to 20 ma connections
The 4-20 ma connections are connected at the J2 connector. The
Positive side of the 4-20 ma circuit is connected to connection 7
and the Negative side of the 4-20 ma circuit is connected to
connection 6. Connections 2 and 3 should be left open.

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3.3 Testing
The 3100 detector uses ongoing self-test functions which will indicate
a fault if any of the functions fail to pass. If an end-to-end test is
required the detector may be put into alarm using butane lighter (Bic)
with a flame approximately 1 inch high. Hold the lighter about 2 feet
directly in front of detector's face. Light the lighter and wiggle it about
1/2 inch at about 2 - 4 Hz. The detector should alarm within 5
seconds. A 1 sq. ft. pan with 1 inch of water and 1/8 inch of gasoline
(heptane) set at the maximum distance set by the sensitivity settings
may also be used. Again the detector should alarm within 5 seconds
of the fire becoming fully involved.

NOTE: Because of the danger involved with fire testing all safety precautions
must be observed. In addition, should an extinguishing system be
connected, the outputs to the extinguishing system should be
disconnected during testing.

4. Maintenance
All fire protection systems should be inspected in accordance with NFPA 72,
or the appropriate local codes.
The self-test functions incorporated in the detectors eliminate the need for
most regular maintenance procedures. If a detector indicates a fault, use
the troubleshooting section of this document to correct the fault.

4.1 Lens Cleaning


The most common fault is a Lens Test Fault. Regular cleaning of the
Lens will eliminate this type of fault. The frequency will depend on the
cleanliness of the area where the detector is installed and how the
detector is mounted. A detector that is pointed down should require
less cleaning than one that is pointed up. An area which has lots of oil
particulates or dust will require more frequent cleaning than one that is
oil and dust free. The frequency of the Lens Test Fault will indicate
how often cleaning is necessary. If the device is failing the “Lens test”
to often it may be necessary to install a dust shroud, realign the
detector, or change the detectors mounting location.
To clean the lens, wipe the lens surface and grill with a clean lint free
cloth. If more extensive cleaning is required use denatured or
Isopropyl alcohol and a clean lint free cloth. Do not use any silica-
based solvents. (Most common glass cleaners are silica based and
should not be used to clean the lens.)

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5. General Specifications

Input voltage: 15 to 32 Volts DC, typically 24 Volts DC

Current draw: @ 24 Volts DC: 62 ma normal mode 89


ma alarm mode

Temperature Range: -40 to 85 Celsius operating


-55 to 110 Celsius storage

Relay contacts: 0.5 Amp @ 120 VAC


1.0 Amp @ 24 VDC resistive

4-20 ma outputs: 0 ma - Fault, 4 ma - normal mode


12 - ma alarm, 20 - ma verified fire

Connections: Screw terminals, 14 - 22 AGW wire size

Weight: Approximately 3 pounds

Housing:

Dimensions: 5.4” x 4.8” x 3.7”

Material: Copper free Aluminum with Red epoxy


finish

Conduit: Two 3/4-inch NPT feed-through hubs

Rating: NEMA 4X, Explosion proof


Class I Divisions 1 & 2 Groups B, C, D
Class II Divisions 1 & 2 Groups E, F, G
Class III

Spectral Response: UV - 185 to 260 nanometers


IR - .715 to 3.5 microns
Visible - 480 - 560 nanometers

Sensitivity: There are 4 switch selectable settings


for the detector’s response. These are
20, 40, 60 and 80 feet in response to a
1 sq. ft. gasoline fire within 5 seconds.

Field-of-View: 120 full cone

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6. Figures

Housing Base

Detector Module

Housing Top
Grill

Figure 1
3100 Exploded View

Figure 2
3100 Housing Dimensions

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LED 1 LED 2

MOUNTING SCREW
(2 Locations)

CONFIGURATION SWITCHES
SW1 - SW9
Figure 3
3100 Detector Module (Front)
Pin 1 on all connectors is
located on this side.
FIRE RELAY CONNECTOR

VERIFY AND AUX. FAULT RELAY


CONNECTOR
FAULT RELAY CONNECTOR

POWER CONNECTOR

Figure 4
3100-02 to -05 Detector Module (Back)

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Pin 1 is located
on this side. J2 CONNECTOR

Figure 5
3100-06 Detector Module (Back)
0
15 15
30 Level 1 30

45 45
Level 2

60 60

Level 3

75 75

Level 4

80 ft. 60 ft. 40 ft. 20 ft. 20 ft. 40 ft. 60 ft. 80 ft.


Figure 6
3100 Field-of-View
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SW1 SW9
SW2 SW8
SW3 SW7
SW1 Shown in off
SW4 position SW6
SW5 SW2 Shown in on
position

Figure 7
Configuration Switches

Factory jumpers
are used to set
NC or NO
connections.

Figure 8
3100-02 to -05 Wiring

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Figure 9
Common Wiring Configurations for Relay outputs

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7. Tables

7.1 Dip Switch Settings

7.1.1 Sensitivity
Sensitivity SW1 SW2 Level
20 Foot ON ON 4
40 Foot OFF ON 3
60 Foot ON OFF 2
80 Foot OFF OFF 1

7.1.2 Verify Control (-02 to -05 Models only)


Verify Description SW3 SW4 SW5
Level 0 Verify =Fire OFF OFF OFF
Level 1 Min. Verify (shorter) ON OFF OFF
Level 2 OFF ON OFF
Level 3 ON ON OFF
Level 4 OFF OFF ON
Level 5 ON OFF ON
Level 6 Max. Verify (longer) OFF ON ON
Level 7 Verify Disabled ON ON ON

7.1.3 Fire Output “Latching” Control


Fire Output Description SW6
Latching Alarm until Power down Reset OFF
Non-Latching Alarm until no fire (.5 to 10 sec.) ON

7.1.4 Verify Output “Latching” Control (-02 to -05 Models only)


Verify Output Description SW7
Latching Alarm until Power down Reset OFF
Non-Latching Alarm until no fire (.5 to 10 sec.) ON

7.1.5 Detector “Non-Latching” Control


SW6, SW7, and SW8 must be ON for the Detector to be
“Non-Latching”.

7.1.6 Factory Use Only


SW9 must be in the OFF position for normal operation. They are
used for factory calibration and testing.

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7.2 Connectors

7.2.1 Fire Relay Connector


(J2) Fire Relay Description
Pin 1 & Pin 2 (Left Most) Normally Open Side of Relay
Pin 3 & Pin 4 (Middle) Common or Center Side of Relay
Pin 5 & Pin 6 (Right Most) Normally Closed Side of Relay

7.2.2 Verify and Aux. Fault Connector


(J3) Verify/Aux. Description
Pin 1 & Pin 2 (Left Most) Verify Relay Common Side of Relay
Pin 3 & Pin 4 Verify Relay NO or NC Side of Relay
Pin 5 Aux. Fault Relay Common Side of
Relay
Pin 6 (Right Most) Aux. Fault Relay NO or NC Side of
Relay

7.2.3 Fault Connector


(J4) Fault Relay Description (Normally Energized
State)
Pin 1 (Left Most) Normally Closed Side of Relay
Pin 2 (Middle) Common Side of Relay
Pin 3 (Right Most) Normally Open Side of Relay

7.2.4 3100-01, -02 to -05 - Power/Communications Connector


(J5) Power/Communications Description
Pin 1 & Pin 5 (Left Most) Power (DC -)
Pin 2 & Pin 6 Communication RS 485 (-)
Pin 3 & Pin 7 Communication RS 485 (+)
Pin 4 & Pin 8 (Right Most) Power (DC +)

7.2.5 3100-06 Connector


(J2) Connector Description
Pin 1 (Left Most) & Pin 5 Power (DC -)
Pin 2 Communication RS 485 (-)
Pin 3 Communication RS 485 (+)
Pin 4 & Pin 8 (Right Most) Power (DC +)
Pin 6 4-20 ma Negative
Pin 7 4-20 ma Positive
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7.3 Verify/Aux. Relay Configurations


Model # Verify Relay Aux. Relay
3100-02 Open Contacts Closed Contacts
3100-03 Closed Contacts Open Contacts
3100-04 Open Contacts Open Contacts
3100-05 Closed Contact Closed Contacts

7.4 Fault Table


Fault # Fault Label Description
1 Lens Test Fault UV sensors didn’t detect enough UV
from the internal UV source.
2 Configuration Fault SW9 is “ON” or a failed Program
3 Calibration Fault Device is out of calibration
4 Volt. Low Input Voltage is below 15 VDC
5 Photo. Sensor Fault IR or Visible sensor failed to detect
internal test source.
6 Relay Fault Relay coil circuit is open.
7 Volt. High Input Voltage was above 32 VDC
8 Temp. Out of Range Internal device temperature went
below -40 C or above 85 C.

7.5 False Alarm Stimuli Table


FALSE ALARM RESPONSE
This table shows the detectors ability to tolerate
both modulated and unmodulated false alarm stimuli.

False Alarm Source Distance Unmodulated Modulated


Resistive Electric
6 Feet No Response No Response
Heater 1320 Watt
Fluorescent Lights (2)
6 Feet No Response No Response
40 Watt Bulbs
Halogen Light 500
10 Feet No Response No Response
Watt
Incandescent Light
6 Feet No Response No Response
100 Watt
Arc Welder 50 Watt 25 feet No Response No Response
Direct Sunlight 93 million miles No Response No Response

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7.6 Fire and False Alarm Stimuli Table

3100 detector response to a fire while exposed to a variety of


radiant energy sources.
Distance to
Distance Response
False Alarm Source False Alarm
to Fire Time to Fire
Source
Resistive Electric Less than 5
6 Feet 6 Feet
Heater 1320 Watt Seconds
Fluorescent Lights 2- Less than 5
6 Feet 6 Feet
40 Watt Bulbs Seconds
Halogen Light 500 Less than 5
10 Feet 6 Feet
Watt Bulb Seconds
Incandescent Light Less than 5
6 Feet 6 Feet
100 Watt Bulb Seconds
Less than 5
Arc Welder 50 Watt 25 feet 6 Feet
Seconds
Less than 5
Direct Sunlight 93 million miles 6 Feet
Seconds

7.7 Detector Response to Fuels Table

Detector Response To Various Fuels


Fuel Distance Fire Size Response Time
Less than 3
Heptane 80 feet 1 square foot
Seconds
Less than 3
Silane 50 feet 18 inch jet
Seconds
Less than 5
Hydrogen 15 Feet 18 inch jet
Seconds
Less than 5
Kerosene 75 feet 1 square foot
seconds

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8. Troubleshooting
The 3100 detector has several built-in self-test mechanisms that verify function
and calibration. The following procedure covers most faults and problems that
may occur during installation or during the course of normal operation.

8.1 No LED blink or erratic LED blink


With power connected to the detector the LEDs on the front of the
detector module should begin blinking and blink about every 8
seconds. If they do not blink or blink in an abnormal fashion:
1. Remove the detector module from the housing.
2. Check voltage at power connector (J5, Pin 1 and Pin 4) Pin 1 should
be the connected to negative, and Pin 4 should be positive. Voltage
should be between 15 and 32 volts DC.
3. If Main power is correct and the detector is not indicating a fault.
The detector module should be returned to the factory.

8.2 Detector Indicates Fault


Use the fault table to determine what type of fault is occurring and see
appropriate section below to correct. If the corrective actions listed below
do not correct the fault, contact the factory for further diagnostic
instructions or instructions on returning the detector for servicing.

8.2.1 Fault Type 1 - “Lens Test Fault”


Clean lens and grill per section 4.1. Reset the detector (remove and
replace power). If the fault persists it may indicate a bad UV tube or
UV source tube, factory service is required.

8.2.2 Fault Type 2 - “Configuration Fault”


Dip Switch SW9 is “ON” or the program’s sum check is invalid. SW9
should be set to off for normal operation. Change SW9 to “OFF” and
reset detector. If setting SW9 to off and resetting the device does not
clear the fault, contact the factory for return and service information.

8.2.3 Fault Type 3 - “Calibration Fault”


Calibration constants have been corrupted. Factory service is required.

8.2.4 Fault Type 4 - “Voltage Low Fault”


The input voltage is below 15 VDC. Remove the Detector Module
from the housing. With the detector connected to power, measure
the voltage between Pin 1 and Pin 4 on the Power connector (J5).
The voltage should be between 15 - 32 VDC. If the voltage is out of
range check external wiring and power supply. There should not
be more than 1 volt of AC ripple at 24 VDC. If the measured voltage is
in range and there is no AC ripple. Contact the factory for return and
service information.

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8.2.5 Fault Type 5 - “Photo Sensor Fault”


One of the Photo Sensors (Visible or IR) did not pass the internal
self-test. If both sensors are clean. The fault may be in the
sensors or the self-test circuit. Contact the factory for further
diagnostic information.

8.2.6 Fault Type 6 - “Relay Fault”


One of the Relay’s coil circuits is open. There is no corrective
action. Contact the factory for return and service information.

8.2.7 Fault Type 7 - “Voltage High”


The Detector was exposed to an input voltage above 32 Volts.
There is no corrective action. Contact the factory for return and
service information.

8.2.8 Fault Type 8 - “Temperature Out of Range”


The internal measured temperature was either below -40 C or
above 85 C. There is no corrective action. Contact the factory for
return and service information.

8.3 Device appears to operate normally but will not alarm to a fire.
When the detector declares an alarm two things should happen. One,
both the LEDs on the front of the detector should come on. Two, the
fire relay should energize. Check the dipswitch settings. (SW1, SW2,
SW8, and SW9 should be off SW3 - SW7 have no impact.) Connect
an ohmmeter across the Fire relay connections at the “Fire” connector
(Pin 1 and Pin 3 of J2). Run a fire test per section 3.3.

1. If the relay closes (0 ohms on the meter) and the LEDs come on
the detector is operating normally. Check external alarm initiating
circuit wiring.

2. If the relay closes and the LEDs remain off, or the relay remains
open and the LEDs come on, the detector needs factory service.

3. If the relay remains open and the LEDs remain off, contact the
factory for further diagnostic information.

NOTE: With software and a computer, more extensive diagnostics can be


performed. Contact the factory for information on software and the
minimum requirements for a computer.

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Fire Following, 3
3100, 2, 3, 4, 5, 6, 7, 9, 11, 12, 23
3100-06, 2, 5, 7, 9, 10 Latching, 3
3100-02, 2, 3, 4, 5, 7, 9, 10 Normal, 3, 6
Verified Fire, 6
—A—
—N—
Alarm
Mode, 3, 6 Normal Mode, 3, 6
Verified, 3 Normally Closed, 3, 8, 10
Auxiliary Normally Open, 3, 8, 10
Relay, 2, 3, 7, 8, 10 —P—
—C— Power, 6, 9, 10, 20, 23
Cleaning, 11 —R—
Conduit, 9, 12 Range, 4, 12
Configuration Relay
Relay Control, 5 Aux., 21
Sensitivity, 5 Fault, 2
Switches, 4, 5, 6 Fire, 2
Verify Control, 5 Relay, 7, 8
Configuration Switches, 7 Aux., 3, 7, 8, 10
Connection, 9 Auxiliary, 2
Connector Contacts, 12
Aux., 8, 10 Control, 5
Fault, 7, 10 Fault, 7, 10
Fire, 7, 10 Fire, 5, 7, 10
Power, 9 Fire Following, 7
Verify, 8, 10 Latching, 7
Connectors, 7, 20 Normally Closed, 3
Type, 12 Normally Open, 3
Current draw, 12 Verify, 5, 7, 8, 10
—D— —S—
Detector Module, 9, 13, 14 Seal Off, 9
—F— Sensitivity, 5
Field-of-View, 2, 12
Fault, 7 Range, 4, 19
Auxiliary, 2, 8 Sensor, 4
Lens Test, 2, 3, 11
Square of the distance rule, 4
Relay, 2, 7, 10
Field-of-View, 2, 4, 12 Switches
Configuration, 4, 6, 19
Fire, 6 Relay Control, 6
Relay, 2, 3, 5, 6, 7, 8, 10, 19, 20 Sensitivity, 5, 19
Testing, 11 SW8, SW9, 6
Verify, 2 Verify Control, 5, 19
Fire Following, 3, 5, 7, 8
—T—
Fire Probability, 3
Temperature Range, 12
—H—
Testing, 11
Housing, 2, 9, 12, 13
—U—
—I—
Ultraviolet, 4
Infrared, 4 —V—
Input voltage, 12 Verified Fire, 3, 5, 6, 7, 8
—L—
Verify
Latching, 3, 5, 6, 7, 8, 19 Control, 5
LEDs, 3, 6, 7, 24 Relay, 5, 6, 7, 8, 10, 19
Lens, 11 Verify Control, 8, 19
Lens Test, 2, 3 Versions, 3, 4
—M— Visible, 4
Mode —W—
Alarm, 3, 6 Wiring, 9, 16
Fault, 7

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