Model 3100: Technical Support and Installation Manual
Model 3100: Technical Support and Installation Manual
Model 3100: Technical Support and Installation Manual
Manual # T15007
Document Revision: C3
Sierra Monitor Corporation
Technical Support Manual
1. OVERVIEW 1
2. BASIC OPERATION 3
2.1 General 3
2.2 Field-of-View 4
2.3 Range 4
2.4 Environment 4
2.5 Configuration 4
2.6 LED operation 6
2.7 Output operation 7
3. INSTALLATION 9
3.1 Housing and Conduit 9
3.2 Connection 9
3.3 Testing 11
4. MAINTENANCE 11
4.1 Lens Cleaning 11
5. GENERAL SPECIFICATIONS 12
6. FIGURES 13
Figure 1 - 3100 Exploded View 13
Figure 2 - 3100 Housing Dimensions 13
Figure 3 - 3100 Detector Module (Front) 14
Figure 4 - 3100-02 to -05 Detector Module (Back) 14
Figure 5 - 3100-06 Detector Module (Back) 15
Figure 6 - 3100 Field-of-View 15
Figure 7 - Configuration Switches 16
Figure 8 - 3100-02 to -05 Wiring 16
Figure 9 - Common Wiring Configurations 17
7. TABLES 18
7.1 Dip Switch Settings 18
7.2 Connectors 19
7.3 Verify/Aux. Relay Configurations 20
7.4 Fault Table 20
7.5 False Alarm Stimuli Table 20
7.6 Fire and False Alarm Stimuli Table 21
7.7 Detector Response to Fuels Table 21
8. TROUBLESHOOTING 22
8.1 No LED blink or erratic LED blink 22
8.2 Detector Indicates Fault 22
8.3 Device appears to operate normally but will not alarm to a fire. 23
1. Overview
In the Fire Protection industry there are a broad range of detectors that have
been designed to detect some aspect of fire. Thermal detectors sense the
heat produced by combustion. Smoke detectors exist in various designs to
sense the particulate products of combustion. Flame detectors sense the
radiant energy that is created during flaming combustion.
In as much as all fire detection system are intended to detect the fire before
it has attained a size sufficient to cause significant damage, flame detectors
are typically employed when the threat is of a high speed and/or severe
nature, or where other types of detection simply will not work.
All versions of the 3100 Flame Detector use UV, IR, and Visible sensors to
look for flaming combustion. The bands of radiant energy to which the 3100
responds, allow the 3100 to respond to virtually all types of flaming
combustion.
The 3100 Flame Detector is a microprocessor-controlled device
programmed with state-of-the-art fire algorithms. Each algorithm is designed
to recognize a different type of flame signature while rejecting common false
sources (see table 7.5). When the conditions of any of the fire algorithms
are met the 3100 Detector declares a fire.
The microprocessor is also continuously performing system tests looking for
any faults that would impair its ability to accurately detect a flame and
declare an alarm. The systems being tested include: input power, sensor
circuits, relay circuits, software integrity etc. The 3100 Flame Detector also
performs a through the lens test of the sensor and lens systems.
The model 3100-01 has a Fire Relay and a Fault Relay that include both
normally open and normally closed contacts. The model 3100-06 has an
industry standard 4-20 ma output. In addition to the Fire and Fault relays the
3100-02 to E4 models have a Fire Verify system and an Auxiliary Fault
system. The Fire Verify system adds a “field adjustable” level of certainty to
the declaration of a verified fire. The Auxiliary Fault system will activate the
Aux. Relay for the Lens Test fault. This allows a separate indication for the
most common fault (a dirty lens). A technician can know immediately what
is wrong and how to fix it (clean the lens) without reading codes, consulting
manuals, or wading through a diagnostics process.
The 3100 detector is mounted in a NEMA 4 weather tight housing. The
housing is explosion proof rated for Class I Divisions 1 & 2 Groups B, C, D,
Class II Divisions 1 & 2 Groups E, F, G, and Class III locations. All of the
electronics are mounted inside of an aluminum cup to protect the electronics
during installation. All switch settings and indicators are located on the front
of the 3100 detector module allowing field adjustments to be made without
removing the detector module from the housing.
The 3100 detector has been tested by FM to respond to a 1 square foot
gasoline (heptane) fire at 80 feet with a Field-of-View of 120. The 3100
detector has four user settable sensitivity settings and six verify levels.
2. Basic Operation
2.1 General
When the 3100 Detector is powered up, the microprocessor checks
the configuration switch settings, initializes the detector and then
executes a series of self-tests. After the self-test process is completed
and all tests have been passed, the detector is starts looking for a fire.
All modes of operation are indicated by two LEDs located on the front
of the detector. Normal Mode is indicated by a brief flash of the LEDs
every 8 seconds. In Normal Mode the detector is constantly
monitoring the environment for a fire.
When a fire is detected the 3100 goes into Alarm Mode. If the device
is configured for “Latching” the device will remain in Alarm Mode until
power is removed. If configured for “Non-Latching” the selected Fire
Output will then reset to normal when the Fire Probability Algorithm
determines there is no longer a fire.
The self-test system is continuously monitoring the internal systems. If
the 3100 is not reporting a fire, then when a fault is detected the
detector goes into Fault Mode. In Fault Mode the LEDs will flash a
code indicating the type of fault. A fault indication may mean the
device is unable to detect a fire or that a device has become
unreliable. (i.e. a “Voltage Low” fault) For most faults the detector will
return to Normal Mode when the fault condition is corrected.
The 3100 comes in several versions. The basic version 3100-01 uses
a Fault and Fire Relay to report its status.
In addition to the functions of the 3100, each of the 3100-02 to -05
models has a Verify and Auxiliary Relay systems. The -02 to -05
versions represent the different configurations (Normally Open or
Closed contacts) of the Verify and Auxiliary Relays. The Auxiliary
Relay provides a separate relay output for the Lens Test Fault. The
Verify system is armed when a fire is declared and then triggered
when the conditions of the Verify Fire Algorithm are met.
The 3100-06 does not have relay outputs it uses a 4 to 20 ma current
circuit. The detector’s status determines the amount of current flow
through this circuit.
2.2 Field-of-View
Optical Flame Detectors must be able to “see” the fire to declare an
alarm. Any obstruction between the detector and the threat area will
impair the detectors ability to cover the threat area. An obstruction is
anything that is not transparent to the sensor elements of the detector.
UV sensors and some types of IR sensors cannot see through glass or
plastics. The 3100 series of Flame Detectors has a 120 Field of
View.
When covering a large area the detectors should be located to provide
overlapping fields of view to insure complete coverage.
2.3 Range
The size of fire and type of materials that constitute the threat will
affect the detector’s range. Different materials and environmental
conditions produce different amounts of the radiant energy from the
fire that is used by the detector to “see” the fire. Also, the range of the
detector is a function of the fire size. Using the inverse square rule, if
the device will detect a one sq. ft. fire at 80 feet, to detect a ¼ size fire
(approximately 6 inches square) the devices must be within 40 feet.
The 3100 Detector is optimized to detect a 1 sq. ft. gasoline fire within
80 feet with the sensitivity settings set to maximum sensitivity.
The 3100 can also be set for shorter alarm distances via dipswitches
located on the face of the module.
2.4 Environment
All optical flame detectors sense radiant energy at some frequency or
frequencies within their Field-of-View. Any source that radiates energy
at the same frequency or frequencies used by the detector to sense a
fire may impact the detector’s ability to “see” the fire. See table 7.5.
Care should be taken to minimize radiant energy sources within the
detectors Field-of-View. Because of the variety of environments and
conditions, a trained technician or qualified P.E. should be consulted
before deciding on the location of devices. The 3100 Detector uses an
Ultraviolet sensor (185-260 nanometers), an Infrared sensor (.715-3.5
microns), and a Visible sensor (480 - 560 nanometers).
2.5 Configuration
All models of the 3100 detector have field adjustable configuration
switches located on the front face of the detector. The factory settings
are shown in italic text. The 3100-02 to -05 versions has additional
configuration options for the Verified Fire function.
2.5.1 Sensitivity
All models of the 3100 detector have several sensitivity settings
available. The sensitivity settings are 20, 40, 60, and 80 feet.
Each setting is optimized to alarm to a 1 sq. ft. gasoline fire within 5
seconds. Switches 1 and 2 control the sensitivity. The factory
default is 80 feet. (SW1 and SW2 are off.)
Note: Different fuels emit energy at differing rates. For example; a
fire involving fuel oil does not emit energy at the same rate as
gasoline. Consequently, the 3100 will be able to respond to a
gasoline fire at a little greater distance than it will to a fuel oil fire.
Similarly, a fire involving acetone will be seen at a greater distance
than the one involving gasoline (see table 7.7).
2.6.1 Power Up
At power up all versions of the 3100 detector will begin flashing the
LEDs. The LEDs will flash 8 consecutive patterns that indicate the
positions of the configuration switches. Each pattern indicates the
position (“on” or “off”) of a switch (SW1-SW8). The first flash
pattern indicates the position of the first switch (SW1), with each
consecutive flash indicating the position of the next switch in order.
The flash pattern is as follows: only one LED flashing “on” indicates
a switch in the “off” position, both LEDs flashing “on” indicate a
switch in the “on” position. The position of SW9 is not indicated. If
SW9 is in the “on” position the detector will display the fault mode
after the power up sequence.
3. Installation
3.2 Connection
All connections are made on the back of the 3100 Detector Module.
Remove the housing cover from the housing base. Loosen the two
slotted head captive screws located on the top of the PC board. Lift
the Detector Module out of the housing base. Strip and connect the
wires to the connectors located on the back of the Detector Module.
3.2.1 Power
Power for the 3100-01 and the 3100-02 to -05 detectors is
connected to the J5 connector labeled “Power”. Connect the
negative wire to one of the connections labeled “V-”. Connect the
positive (24 VDC) wire to one of the connections labeled “V+”. The
two connection points labeled “V-” and the two “V+” connection
points are connected internally. The “D+” and “D-” connections
should be left open.
Power for the 3100-06 detector is connected to the J2 connector.
Connect Positive power at connection 4 and/or 8. Connect
Negative power at connection 1 and/or 5. Connections at 2 and 3
should be left open.
3.2.6 4 to 20 ma connections
The 4-20 ma connections are connected at the J2 connector. The
Positive side of the 4-20 ma circuit is connected to connection 7
and the Negative side of the 4-20 ma circuit is connected to
connection 6. Connections 2 and 3 should be left open.
3.3 Testing
The 3100 detector uses ongoing self-test functions which will indicate
a fault if any of the functions fail to pass. If an end-to-end test is
required the detector may be put into alarm using butane lighter (Bic)
with a flame approximately 1 inch high. Hold the lighter about 2 feet
directly in front of detector's face. Light the lighter and wiggle it about
1/2 inch at about 2 - 4 Hz. The detector should alarm within 5
seconds. A 1 sq. ft. pan with 1 inch of water and 1/8 inch of gasoline
(heptane) set at the maximum distance set by the sensitivity settings
may also be used. Again the detector should alarm within 5 seconds
of the fire becoming fully involved.
NOTE: Because of the danger involved with fire testing all safety precautions
must be observed. In addition, should an extinguishing system be
connected, the outputs to the extinguishing system should be
disconnected during testing.
4. Maintenance
All fire protection systems should be inspected in accordance with NFPA 72,
or the appropriate local codes.
The self-test functions incorporated in the detectors eliminate the need for
most regular maintenance procedures. If a detector indicates a fault, use
the troubleshooting section of this document to correct the fault.
5. General Specifications
Housing:
6. Figures
Housing Base
Detector Module
Housing Top
Grill
Figure 1
3100 Exploded View
Figure 2
3100 Housing Dimensions
LED 1 LED 2
MOUNTING SCREW
(2 Locations)
CONFIGURATION SWITCHES
SW1 - SW9
Figure 3
3100 Detector Module (Front)
Pin 1 on all connectors is
located on this side.
FIRE RELAY CONNECTOR
POWER CONNECTOR
Figure 4
3100-02 to -05 Detector Module (Back)
Pin 1 is located
on this side. J2 CONNECTOR
Figure 5
3100-06 Detector Module (Back)
0
15 15
30 Level 1 30
45 45
Level 2
60 60
Level 3
75 75
Level 4
SW1 SW9
SW2 SW8
SW3 SW7
SW1 Shown in off
SW4 position SW6
SW5 SW2 Shown in on
position
Figure 7
Configuration Switches
Factory jumpers
are used to set
NC or NO
connections.
Figure 8
3100-02 to -05 Wiring
Figure 9
Common Wiring Configurations for Relay outputs
7. Tables
7.1.1 Sensitivity
Sensitivity SW1 SW2 Level
20 Foot ON ON 4
40 Foot OFF ON 3
60 Foot ON OFF 2
80 Foot OFF OFF 1
7.2 Connectors
8. Troubleshooting
The 3100 detector has several built-in self-test mechanisms that verify function
and calibration. The following procedure covers most faults and problems that
may occur during installation or during the course of normal operation.
8.3 Device appears to operate normally but will not alarm to a fire.
When the detector declares an alarm two things should happen. One,
both the LEDs on the front of the detector should come on. Two, the
fire relay should energize. Check the dipswitch settings. (SW1, SW2,
SW8, and SW9 should be off SW3 - SW7 have no impact.) Connect
an ohmmeter across the Fire relay connections at the “Fire” connector
(Pin 1 and Pin 3 of J2). Run a fire test per section 3.3.
1. If the relay closes (0 ohms on the meter) and the LEDs come on
the detector is operating normally. Check external alarm initiating
circuit wiring.
2. If the relay closes and the LEDs remain off, or the relay remains
open and the LEDs come on, the detector needs factory service.
3. If the relay remains open and the LEDs remain off, contact the
factory for further diagnostic information.
Fire Following, 3
3100, 2, 3, 4, 5, 6, 7, 9, 11, 12, 23
3100-06, 2, 5, 7, 9, 10 Latching, 3
3100-02, 2, 3, 4, 5, 7, 9, 10 Normal, 3, 6
Verified Fire, 6
—A—
—N—
Alarm
Mode, 3, 6 Normal Mode, 3, 6
Verified, 3 Normally Closed, 3, 8, 10
Auxiliary Normally Open, 3, 8, 10
Relay, 2, 3, 7, 8, 10 —P—
—C— Power, 6, 9, 10, 20, 23
Cleaning, 11 —R—
Conduit, 9, 12 Range, 4, 12
Configuration Relay
Relay Control, 5 Aux., 21
Sensitivity, 5 Fault, 2
Switches, 4, 5, 6 Fire, 2
Verify Control, 5 Relay, 7, 8
Configuration Switches, 7 Aux., 3, 7, 8, 10
Connection, 9 Auxiliary, 2
Connector Contacts, 12
Aux., 8, 10 Control, 5
Fault, 7, 10 Fault, 7, 10
Fire, 7, 10 Fire, 5, 7, 10
Power, 9 Fire Following, 7
Verify, 8, 10 Latching, 7
Connectors, 7, 20 Normally Closed, 3
Type, 12 Normally Open, 3
Current draw, 12 Verify, 5, 7, 8, 10
—D— —S—
Detector Module, 9, 13, 14 Seal Off, 9
—F— Sensitivity, 5
Field-of-View, 2, 12
Fault, 7 Range, 4, 19
Auxiliary, 2, 8 Sensor, 4
Lens Test, 2, 3, 11
Square of the distance rule, 4
Relay, 2, 7, 10
Field-of-View, 2, 4, 12 Switches
Configuration, 4, 6, 19
Fire, 6 Relay Control, 6
Relay, 2, 3, 5, 6, 7, 8, 10, 19, 20 Sensitivity, 5, 19
Testing, 11 SW8, SW9, 6
Verify, 2 Verify Control, 5, 19
Fire Following, 3, 5, 7, 8
—T—
Fire Probability, 3
Temperature Range, 12
—H—
Testing, 11
Housing, 2, 9, 12, 13
—U—
—I—
Ultraviolet, 4
Infrared, 4 —V—
Input voltage, 12 Verified Fire, 3, 5, 6, 7, 8
—L—
Verify
Latching, 3, 5, 6, 7, 8, 19 Control, 5
LEDs, 3, 6, 7, 24 Relay, 5, 6, 7, 8, 10, 19
Lens, 11 Verify Control, 8, 19
Lens Test, 2, 3 Versions, 3, 4
—M— Visible, 4
Mode —W—
Alarm, 3, 6 Wiring, 9, 16
Fault, 7