Circa Groups Thermal Insulation Sg19
Circa Groups Thermal Insulation Sg19
Circa Groups Thermal Insulation Sg19
GNB-CPD Guidance from the Group of Notified Bodies (SG19 N87) Rev 6
for the Construction Products Directive
SG19 89/106/EEC
Issued: 2011-11-18
SG19 GUIDANCE
GENERAL
Below is found guidance form Sector group 19 related to the product standards EN13162 through EN13171 used in
combination with EN13172, which is mandatory for CE-marking.
The guidance is given in the form of agreed answers to questions raised within SG19.
In the below text, the form "shall" indicates that all notified bodies are expected to work in accordance with the
answers. The form "should" indicated that the answer is considered a recommendation.
As new questions are raised frequently and the standards are being continuously developed by the working groups
of TC88, this position paper is being developed continuously as well.
Page 1 of 18
Question Answer References
New definitions of the terms are planned to be included by the next
edition of EN 13172:
Production line: Assemblage of equipment that produces products
using a continuous process.
Production unit: Assemblage of equipment that produces products
using a discontinuous process.
Approved by SG19 on 2003-06-03.
003 EN 13172 clauses 5.3.5.1
No, an Initial Type Test is only valid for the single production and 6.
May the same ITT
unit from which the samples are taken Annex B of the product
cover products
standards, EN 13162-13171
from more than According to EN 13172 clause 5.3.5.1, samples for direct testing
one production shall be drawn from each production unit (line). Initial type test
unit (line) if they shall be understood as part of the direct testing in the running FPC
are manufactured and shall fulfil the requirement regarding direct testing in the FPC.
in the same plant? For properties with no minimum testing frequency, ITT is the only
requirement stated by table B.1 of the product standards.
Approved by SG19 on 2003-06-03
005 No - lambda 90/90 calculations shall be performed for each EN 13172 clause 5.3.5.1,
lambda group, on each production unit (line) GNB-SG19 N30 rev.
May a lambda
90/90 – calculation Lambda is tested on an ongoing basis as part of the FPC. FPC is
Annexes A and B of the
cover several always carried out separately for the individual production units
product standards
production units (lines). For all other tests in the FPC, the compliance criteria are
(lines) the declared values which shall be fulfilled by every single test
result.
For thermal properties, the 90/90-fractile is the compliance
criterion for the product (group). There are no compliance criteria
for individual test results except for 3rd party ITT where all four
test results shall be better than or equal to the declared value.
Approved by SG19 on 2003-06-03
Page 2 of 18
Question Answer References
resistance the right which depends on the dimensions of the test apparatus and
way of declaration? thickness. It is recognised as an error by experts now. The most
useful information is the airflow resistivity “r”. As the standard
cannot be changed quickly and having considered the question
raised, we can make the following proposal:
To declare the airflow resistivity as "AFr", instead of airflow
resistance as AF. The symbol of resistivity is “r” in EN 29053.
This may avoid confusion between AF, which is linked by the EN
13162 to airflow resistance only. By the next revision of the
standard, the “r” may be deleted.
Approved by SG19 on 2003-06-03
Recent development:
In AC:2005, "Airflow resistance" is replaced by "Airflow
resistivity", and the symbol "AF" is replaced by "AFr" .
Added 2009-09-23
In EN 13162:2008, as well the term “Airflow resistivity" as the
symbol ”AFr" are maintained.
Approved by SG19 on 2009-09-23
007 The standards are giving different requirements for number of EN 13163 clause 5 table 13.
measurements to get a test result All other 9 standards
Calculation of
indicate one measurement as
lambda 90/90 The technical bases for declaration and check of the 90/90-fractile
a minimum to get a test
is not uniform because :
result.
The EPS standard states that one test result is the result of one
measurement. For the 9 other of the 10 product families, one test
result can be obtained by averaging a number of measurements.
This will cause a significant reduction of the apparent standard
deviation.
For many products, the standard deviation also depends upon the
measuring area of the apparatus.
Furthermore, the statistical bases are not uniform between ITT,
chapter 7 of EN 13172, audit testing and routine testing.
It is discussed whether it would be wise to recommend an exact
number of measurements to obtain one test result.
After a long discussion in SG-19, it is considered difficult to
advise on this subject.
Manufacturers should be aware that in case of complaints or for
certification purpose, the third party may use n = 1 or a limited
value of n.
Approved by SG19 on 2003-06-03
008 EN 15715
Added 2009-09-23:
EN 13501-1
How to handle the
The new standard EN15715 is describing in detail mounting and EN 13823
mounting and
fixing for the SBI-test. EN 13238
fixing in the SBI-
FSG-recommendation 009
test EN 15715 has taken account of the guidance and recommendation (only for MW)
previously supplied by SG19 and SH02. Therefore, at present no
further need is identified for guidance on that issue.
However, for the completeness the previously issued guidance is
maintained below.
2003 comments:
The mounting and fixing is described in the test standard EN
13823 (standard mounting options). The test conditions shall
reflect the “end-use conditions” (See note 1). The term “end-use
Page 3 of 18
Question Answer References
conditions” has sometimes lead to the misunderstanding that the
building part in which the product is intended to be used shall be
subject to testing, but this is not correct.
All tests supporting the product standards are strictly related to the
product – not to any building parts (See note 2). Thus, the product
itself shall be exposed to the flame in the test, and it shall not be
covered by any additional facings or boards etc.
The test conditions shall reflect the “end use conditions” of the
product, i.e. the fixing method and the type of substrate in the end
use.
The choice of a standard substrate for testing is carried out
according to EN 13823, which also gives the field of application of
the test result using different substrates.
The field of application of the chosen fixing method is limited to
the one used unless a wider field of application is documented, e.g.
by guidance from GNB Fire Sector Group or by testing.
The choice of test conditions – in particular the choice of substrate
- may lead to different classifications.
Following the general “worst case” approach, the substrate and
fixing method giving the worst result shall be chosen.
On the other hand, if a manufacturer should choose to recommend
his product only to be used on non-combustible substrates, it
would be acceptable only to test the product on a non-combustible
substrate. If no specific fixing method is desired, the one giving
the worst result should be used.
Testing on a non-combustible substrate will imply a limitation in
the “field of application” stated in the classification report. Use of
a fixing method not representing the worst case will imply
limitations as well. (to be continued)
In order to avoid a product from being used in applications for
which the classification is not valid, any limitations in the field of
application shall be stated clearly in the manufacturers technical
documentation; in particular in the manufacturers declaration of
conformity.
NOTE 1:
The manufacturer does normally not know the end-use of the product. In general, it
is left to the building designer to decide and describe – in technical terms – the
requirements to the performance of the product. The product shall subsequently be
chosen on the basis of the manufacturer‟s declaration.
NOTE 2:
Performance of building parts and “kits” is not covered by the harmonised product
standards. Please refer to the relevant European Technical Approval and to the
testing standards for resistance to fire.
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Question Answer References
(Extract of document RG N322 by Anders Elbek, August 2003)
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Question Answer References
The above understanding was confirmed by representatives of the
Commission in June 2002, cf. SG19 N54revised.
Approved by SG19 on 2009-09-23
012 In general: 4 tests, but under certain conditions it may be EN 13172 clause C.2.2
reduced to 2 tests NB-CPD/01/064r3
How many tests on
NB-CPD/SG19/03/003
thermal The number of tests for ITT is regulated by EN 13172 clause
conductivity / C.2.2. It states that the samples shall be taken from four different
thermal resistance production dates and that the thickness range declared by the
shall be performed manufacturer shall be covered.
by a 3rd party for
In annex ZA, clause ZA.2.2, of the product standards it is stated
ITT?
that initial type test of thermal resistance shall be carried by the
approved body. All initial type testing is per product or product
group per production unit (line).
Thus, the number of tests to be carried out by a third party for ITT
is 4 tests per product (group) for each production unit.
However, where "historical lambda data" are available, it is
possible to limit the number of new tests to be carried out from 4
to 2 tests, provided that the historical test results satisfy a number
of conditions. For the definition of historical data and for further
information on the conditions for using historical data, please refer
to document "NB-CPD/01/064r3 - SG19 Guidance to notified
bodies on the transitional arrangements for the CE-marking of
thermal insulation products".
Approved by SG19 on 2003-06-03
Added 2009-09-23:
The above-mentioned position paper has been approved with the
document number NB-CPD/SG19/03/003.
Approved by SG19 on 2009-09-23
013 When necessary in order to ensure that the worst case is covered EN 15715
When is it In some cases, it is impossible to predetermine the thickness which
necessary to test would result in the worst behaviour in the SBI test. In these cases it
more than one will be necessary to test more than one thickness. In most cases, it
thickness in the will be possible to limit the suspected worst cases to two
SBI test? thicknesses, typically the maximum and minimum thicknesses.
NOTE:
For mineral wool products guidance is found in FSG recommendation 009..
Page 6 of 18
Question Answer References
compressibility of the individual specimens may not exceed 5 mm.
Approved by SG19 on 2004-03-03
AC:2005, Table 3 is revised in line with the above
Approved by SG 19 on 2006-09-20
Added 2009-09-23:
The above problem has been solved by EN13162:2008 by the
addition of clause 4.3.10.3, note 2
Approved by SG19 on 2009-09-23
015 At an age not exceeding the lowest possible age when delivered to EN13163 clause 4.2.6
a customer
At which age shall
the dimensional
The dimensional stability under constant climatic conditions is
stability of EPS
strongly dependent on the age of the product. The change of
products be
dimensions (in practice: shrinkage) are normally decreasing
determined?
exponentially over time. Age is therefore a very crucial point in
this regard. EN13163 clause 4.2.6 does not specify any limit;
neither does the test standard, EN1603.
Therefore, any product could pass the test provided that the test is
carried out on samples of a certain age.
Referring to the general “worst case” approach, the test should be
initiated before the sample has reached an age which exceeds the
age of the product at the earliest possible time of delivery to the
customer.
Approved by SG19 on 2004-03-03
016 In most cases yes, but there may be exceptions Product standards EN13162-
13171, clause 4.2.1
Are products with
The lambda-value should normally not cause any trouble, as it
special profiling in
does normally not depend on the shaping.
the edges covered
by the standards? The R-value is more difficult. It is not clear how to determine the
R-value on products with a special shaping of the edges; e.g. a
If they are, how to
profiling allowing for special fixing systems. It would obviously
declare thermal
not be correct to determine the R-value as if the cross-section were
properties?
rectangular. On the other hand, if the actual shape is taken into
account in a detailed two-dimensional calculation, it would not
necessarily be more correct as such a calculation could not predict
the influence of fixtures etc.
The SG19 recommends the R-value to be determined on the basis
of the central, uniform, rectangular part of the cross-section. It
should be stated in the declaration of conformity that the R-value
does not apply to the full area of the product and that this should
be taken into account by the building designer. However, the
applicability of the above principle should be considered in each
case.
Approved by SG19 on 2004-03-03
017 Thermal properties, euroclass and dimensions are stated
separately on the label. All other harmonised properties are
Which properties
covered by the designation code
are covered by the
designation code?
The first part of the designation code is the reference to the product
standard, e.g. “EPS-EN13163”. This reference is stating that the
(017 continued) product meets all the basic requirements of clause 4.2 (limit
values).
Additionally, clause 4.2 gives different classes for some properties.
Page 7 of 18
Question Answer References
These classes are indicated by the designation code. E.g. thickness
tolerances are declared by the letter “T” and one digit (T1, T2, T3
etc.).
The “voluntary” harmonised properties in clause 4.3 are always
mentioned in the designation code, when declared.
However, annex ZA is limiting the harmonisation to the properties
mentioned in table ZA.1. This implies that some of the properties
are not referenced by the designation code for CE-marking.
For instance, some of the product standards are giving different
classes for tolerances on squareness, flatness etc. These properties
are not harmonised and therefore they are not covered by the
designation code for CE-marking.
Further, annex ZA is opening for the so-called "NPD-option", even
for some of the harmonised requirements of chapter 4.2.
This is not foreseen by the product standards and the designation
code cannot indicate whether the NPD-option is used on
requirements of chapter 4.2.
Therefore, in order to avoid confusion of the market, it must be
stated clearly on the product label if the NPD-option is used on
harmonised requirements of chapter 4.2.
Examples:
For mineral wool, there are 3 possible declarations on dimensional
stability.
4.2.6. Dimensional stability at 23 C/ 90%RH.
This is a basic requirement covered by the reference “MW-
EN13162”. No additional code.
4.3.2.1 Dimensional stability at 70 C/ 50%RH.
This is a “voluntary” requirement indicated by the letters
“DS(T+)” in the designation code.
4.3.2.2 Dimensional stability at 70 C/ 90%RH.
This is also a “voluntary” requirement indicated by the letters
“DS(TH)” in the designation code.
In case the NPD-option is used regarding dimensional stability, it
must stated clearly on the label . Example: "Dimensional stability:
No performance determined".
For EPS, there are several possible declarations on bending
strength.
4.2.7. Bending strength minimum level at 50 kPa.
This is a basic requirement covered by the reference “EPS-
EN13163” and it may also be indicated by the letters "BS50".
4.3.6 Bending strength declared at levels mentioned in table 7 of
the product standard and indicated by the letters "BSxxx".
(to be continued)
In case the NPD-option is used regarding bending strength, it must
stated clearly on the label. Example: "Bending strength: No
performance determined".
Approved by SG19 on 2005-09-21
018 Declare the “worst case” value or divide the thickness range into
How to declare two or more thickness intervals with different declarations
properties which
Some properties are strongly depending on the thickness.
depend on the
thickness of the This is evidently the case for properties such as dynamic stiffness
Page 8 of 18
Question Answer References
product? and sound absorption, but even reaction to fire and compression
behaviour may in some cases depend on the thickness.
Example:
If, for instance, a product is manufactured in the range from 15 to
35 mm, the dynamic stiffness would always be better on the higher
thicknesses.
There are two ways of handling this problem.
1) Divide the thickness range into minor intervals with individual
declarations. In the interval from 15 to 24 mm the value
obtained by testing 15 mm specimens could be declared. In
the interval from 25 to 35 mm the value obtained by testing 25
mm specimens could be declared. Remember that each
thickness interval should be considered a separate product
(group) as regards dynamic stiffness. Thus, ITT and FPC shall
be performed in each thickness interval.
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Question Answer References
intervals) for each production unit. Sampling plan and acceptance
criteria based on the correlation shall be defined.
If the above mentioned requirements are not fulfilled, compressive
strength shall be tested directly once per hour (minimum).
Approved by SG19 on 2004-03-03
020 The test methods referenced by the product standard EN13162, table B.2
Which test methods
When testing fire properties (if classification on reaction to fire is
shall be used for
required), the test methods depend on the expected classification.
reaction to fire of a
mineral wool The test methods for mineral wool are referenced by table B.2 of
product intended EN13162.
for use in a floor;
These test methods apply regardless of the intended application of
e.g. a floor to
the product.
ground insulation.
Approved by SG19 on 2004-03-03
021 Only the lambda value is declared: 2008-versions of the product
How to declare standards, clause 4.2.1
The new amendments and corrections, AC:2005 to the product
thermal properties
standards require only the thermal conductivity declared - not the
of tapered boards?
thermal resistances.
Thermal conductivity is determined as for products with
rectangular cross-section .
Approved by SG19 on 2006-09-20
Added 2009-09-23:
Reference is updated to the 2008-versions of the standards.
Approved by SG19 on 2006-09-23
022 The product standards and the testing standards describe rather
detailed how to measure and declare the geometrical and thermal
How to declare properties of products with rectangular cross sections.
other properties However, products are manufactured with many different
(not thermal) of shapings, e.g. products with profiled edges and taperings (non-
products with non- parallel faces). As only rectangular cross-sections are foreseen by
rectangular cross- the standards, it is necessary to make an interpretation of the
sections? standards to cover these products as well.
Interpretations must be done case by case
Approved by SG19 on 2006-09-20
023 EN 13172 requires inspections "normally be performed twice a EN13172 clause B.2.4.2.
year".
Audit frequencies
In this case, "normally" refers to the situations not covered by
clause B2.4.4, which gives the conditions for extraordinary
inspections.
This means that audits must be carried out twice per year unless
extraordinary inspections are carried out according to clause
B.2.4.4.
Page 10 of 18
Question Answer References
many cases would not be justified.
Added 2009-09-23:
EN 13172:2008 has solved the problem as stated above.
Approved by SG19 on 2009-09-23
025 Should the substrate close the corner or should the corner be left EN13823
open? EN13238
Mounting of
substrates for the According to the current standard the corner of the substrate must
SBI test- should the leave an opening at the width of the specimen thickness.
corner be open or At the moment, within CEN TC127 it is being discussed by a task
closed? group to revise the standard with regard to closing the corners, but
no decision has been reached at TC level.
For the time being, the current standard applies, i.e. the substrates
must NOT close the corner.
Approved by SG19 on 2006-09-20
Added 2009-09-23
References corrected
Approved by SG19 on 2009-09-23
026 The peak force is applied - not the force at 10% deflection EN826 figure 1, example b
How to determine
EN 826 gives various examples of typical force-displacement
compressive
curves. For each of the examples, it is indicated at which point to
strength in case a
determine the force to use as basis for the calculated
peak occurs before
strength/stress.
10% deflection
In example b), a peak is found before the deflection has reached
10%.
This example covers in principle all instances of clearly
identifiable decrease in the force.
I.e. if a clearly identifiable decrease is detected, the test may be
interrupted and the peak value used.
If a "break" in the curve occurs without any decrease in the force,
the force corresponding to 10% deflection applies
Approved by SG19 on 2006-09-20
027 Not until the thermal conductivity has reached a stable level EN 13163, clause A.1
At what time after
For some EPS-products, the thermal conductivity may change
production shall
within the first time period after production (so-called
the thermal
“conditioning effect”).
conductivity of
EPS boards be
To declare thermal properties that reflect the values during the
measured?
expected life time of the product (cf. EN 13163, clause A.1), the
manufacturer must ensure that measurements are not carried out
until the thermal conductivity has reached it‟s final level, or that
the conditioning effect is taken into account, e.g. by an accelerated
procedure as described below.
Page 11 of 18
Question Answer References
the following procedure may be used:
(027 continued) If the increase of thermal conductivity between the above steps 2
and 4 does not exceed 1 %, the conditioning effect may be deemed
insignificant.
Page 12 of 18
Question Answer References
How to determine Background: - Footnotes of table
the correct AoC In the marketplace, similar products are available with similar ZA.2.2
system for products declarations but with different AoC systems applied. - SG19 N27
in Euroclasses A1, - NB-CPD/06/234 rev.1
A2, B, C ? Normally, mineral wool products with declared Euroclass A1 are
CE-marked using AoC system 1. However, in some cases mineral
wool are found CE-marked under AoC System 3.
Answer:
The one-star footnote of table ZA.2.2 of the product standard
points out system 1 for products/materials for which a clearly
identifiable stage in the production process results in an
improvement of the reaction to fire classification (e.g. an addition
of fire retardant or a limiting of organic material).
Page 13 of 18
Question Answer References
retained when delivered.
testing Maximum
Service To facilitate equivalent test results, specimens should have the
Temperature same surface structure as the delivered product.
according to EN No grinding should be carried out before testing.
14706?
Approved by SG19 on 2008-09-18
Added on 2009-09-23:
For mineral wool, however, the below modification apply, cf. EN
14706, A.1.1:
“For wired mats, the wire and the stitching are removed before
testing. Any existing profile on the surface of boards has to be cut
off. Facings are not removed”.
The 3 years age should be understood as the age of the test report
at the time of the initial declaration of conformity for the product.
Page 14 of 18
Question Answer References
apply to low-
density products
For testing
Maximum Service Decided by SG19 on 2008-09-18
Temperature?
036 Yes, table ZA.1 in Annex ZA footnote makes this possible, but
Is it acceptable to
SG 19 recommends keeping a unique declaration for a product
omit mandated
including all the declared characteristics whatever country the
characteristics if
product is placed on the market to avoid confusion in the market.
not regulated in a
relevant country
Approved by SG19 on 2009-09-23
037 Water permeability is Water absorption.
How to interpret
The tables ZA.1 and ZA.3 in annex ZA of several of these
the term Water
standards are giving conflicting information. CEN/TC 88 is
permeability in
recommended to clarify this.
annex ZA of
The Water Vapour Permeability is a separate characteristic
EN 14303-14309,
(normally more relevant than water absorption). The reference in
14313 & 14314
the EN 14303-14309, 14313 & 14314standards, both in clause 4
and annex ZA needs to be checked too by TC 88 for clarification.
Page 15 of 18
Question Answer References
necessary? specimens, the lamda is defined at the mean temperature. Thus the
MST can exceed the highest temperature for which lambda is
declared. For Flat products the difference between MST and the
upper end of the lambda curve would normally be smaller than for
pipe sections.
How to determine Some pipe sections are made with a flexible inner diameter
the dimensions on allowing the pipe sections to be used on pipe diameters varying
pipe sections that over a narrow range
may be used on a
range of pipe The manufacturer is entitled to decide on separate declarations
diameters? depending on the diameter of the pipe.
As the thickness of the pipe may influence several declared
characteristics the conformity of the product must be evaluated for
each thickness, characteristic by characteristic.
Page 16 of 18
044 EN 14064-1 gives two possibilities for determining the minimum EN 14064-1, table 2
How to determine densities for installing in closed cavities and frame constructions.
minimum densities
for mineral wool 1) Densities confirmed by relevant authorities, or
loose-fill in cavities 2) Tabulated values, cf. table 2 of EN 14064-1
or closed
compartments As the authorities of some member states do not „confirm‟ specific
densities and as no harmonized test methods have been developed
for settlement in cavities or closed compartments, the criteria for
applying the above option 1 remain unclear.
Guidance:
Page 17 of 18
045 Compressive creep needs only be tested if declared by the EN 13162 clause 4.2.9.4
Is it obligatory to manufacturer. EN 13162 clause 4.3.6
test ‘compressive EN 13162 Table ZA.1
creep’ on mineral Although EN 13162:2008, clause 4.2.9.4 identifies the EN 13162 Table ZA.3
wool products? requirements on compressive creep as covering the requirements
on durability of compressive strength, the manufacturer is free to
If ‘compressive decide whether or not to declare any performance with regard to
creep’ is tested, compressive creep.
should the test be
performed by the Clause 4.2.9 was introduced by the 2008-version due to the use of
notified body or a new template. It was not the intention to make it obligatory to
the manufacturer? test compressive creep.
Example:
A MW product is tested in accordance with annex K and the test
result is a settlement of 1,31 % (annex K does not define how many
significant figures to indicate).
Following the normal rounding rules, 1,31 % is rounded
downwards to 1 %, and class S1 may be chosen.
S1: s=1%
S2: s=5%
S3: s=10%
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