Guia de Componentes Motores

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Engine Controls & Actuation

Model 0175, 0250, 0300 Series DYNA 2000 & 2500 APECS 4500 Controller
Linear Actuator

DPG Speed Controls L-Series Position Controller with L-Series Harness


Integrated Throttle Body (ITB)

Magnetic Pickups Magnetic Pickup Harness EPG Governing System: Actuator,


Speed Control & Mag pickup

www.govconsys.com | [email protected]
Woodward Small Engine Controls & Actuation

Woodward’s engine control systems are considered among the best by OEMs worldwide. The controllers and actuators
adapt to a variety of applications and provide some of the most flexible solutions on the market today.
Specifications and manuals are available from www.woodward.com for DPG, APECS, MPU, L-series and EPG.

DPG, APECS, L-Series & EPG Electronic Speed Controls


Woodward’s worldwide reputation as a leading manufacturer of control systems is enhanced by this full line of products for industrial engines:
DPG (Digital Programmable Governor) digital controller family with enhanced software features.
APECS (Advanced Proportional Engine Control System) digital controller family.
Magnetic speed pickups and MPU harnesses.
L-Series integral digital speed-control / actuator systems with enhanced software features.
EPG (Electrically Powered Governor) analog controller family.

APECS Series & EPG Actuators


Woodward’s linear and rotary actuators meet the needs of a variety of applications. Paired with our controllers and accessory components they
create motion control system solutions that save you time and money.
Linear actuators from 4.0 lb-ft to 15.0 lb-ft: 0175, 0225, 0250, 0275, 0300
Rotary actuators from 05 lb-ft to 5.4 lb-ft
Apecs Rotary Actuators: 0175, 0250, 0300 series available.

APECS Linear Actuators


Description Old Part Number Woodward Part Number

Dyna 2000 (work capacity 0.25 ft-lb, standard shaft seal & linear
ball bushings, output travel 0.775-0.825”/19.68-20.95 mm)

12 Vdc DYNC-10202-000-0-12 DC10202-000-012

24 Vdc DYNC-10202-000-0-24 DC10202-000-024

DYNC 2500 (work capacity 0.50 ft-lb, standard shaft seal & linear
ball bushings, output travel 0.775-0.825”/19.68-20.95 mm)

12 Vdc DYNC-10502-000-0-12 DC10502-000-012

24 Vdc DYNC-10502-000-0-24 DC10502-000-024

GCS SERVICE & SUPPORT


World Class Technical Assistance (TAG) [email protected]
Available 24/7 to answer questions and troubleshoot your problems in real-time, GCS has the experience and expertise to assist you in
retrofitting and sizing the proper controls for your application.

Woodward Training Program


Learn about Woodward product operations, calibration/testing procedures, tuning, maintenance, programming, fault-finding, troubleshooting,
and repair. Select from our extensive roster of scheduled classes or design a custom class. Customized, on-demand training can be delivered
in-house or on-site. Contact [email protected] for details.

Contact GCS at www.govconsys.com or email us at [email protected]

Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest


Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
Woodward DPG (Digital Programmable Governor) Digital Controller Family

Woodward DPG digital controllers for diesel or gas-fueled engines perform across a wide speed range and allow the
adjustment of set speed and gain with a built-in user interface. Independent, programmable, proportional, integral, and
derivative gains provide custom governor response to diverse engine applications. The COMM port provides access to
all other controller settings, allowing adaptation to each application during service and initial configuration. Internal FAILSAFE reacts instantly
to loss of engine speed signal and allows actuator to return to minimum fuel.

DPG 2100 Controller DPG 2200 Controller DPG 2300 Controller


Isochronous engine control Isochronous or droop control Off-highway applications
Automatic calibration of
remote speed potentiometer
Isochronous speed control
User friendly / operator adjustable
Superior temperature stability
Reverse battery protection
Smoke control on start up Isochronous or droop speed control Isochronous or droop speed control
Serial communication port Remote speed indexing Remote speed indexing
Paralleling input Paralleling input

Please refer to the chart below to select your DPG controller. For applications with DPGs that are not on this list,
please contact GCS Tech Support Team, [email protected]

Speed Computer
DPG MPU IGN Raise Speed Product Tech
Speed Droop Gain Pot Trim Keypad Display Program
Part Number Input Input Pot Lower Select Required Specification Manual

DPG-2101-00X X 1+ Idle Time X 2-Key Manual 36502 36526

DPG-2111-00X X 1+ Idle Time X Manual 36502 36536

DPG-2133-00X X 2+ Idle Time X X X 2-Key Manual - 36537

DPG-2145-00X X 2+ Idle Time X X X 2-Key Manual 36502 36526

DPG-2146-00X X 1+ Idle Time X 2-Key Manual 36502 36526

DPG-2155-00X X 2+ Idle Time X X X 2-Key Manual 36502 36526

DPG-2201-00X X 2+ Idle Time X X X 4-Key X X 36503 36523

DPG-2223-00X X 2+ Idle Time X X X 4-Key X X - 36522

DPG-2302-00X X 4 X X 4-Key X X 36527

DPG-2345-00X X 4 X X 4-Key X X - 36527

DPG-2401-00X X 2+ Idle Time X X X 4-Key X X - 36525

Woodward recommends a device surge protection be installed for all DPG’s to reduce surge pulses.
Part # 12V: 8923-1271.KIT / 24V: 8923-1272.KIT

NOTES:
1. DPG-2401-00X is limited to 3.5 Amps continuous, all other models are 7 Amps continuous
2. DPG-2145-00X and DPG 2155-00X Use a 12 Pin Mini AMP connector (AMP 770581-1)
3. All -001 Suffix part numbers accept only HZ parameters (not Flywheel teeth)
4. Modify GAIN FACTOR only if you run out of adjustment in a PID or OVG term
5. Speed filter value for 6-8 cylinder engines =16, 3-4 cylinder engines = 24
ACCESSORIES FOR LAPTOP CONFIGURATION (REQUIRED)
• Programming Harness 8447-1003 DPG
• USB to Serial Port Converter Kit 5995-0032
5995-0032 KIT INCLUDES
• Blue Serial to USB Converter • 10 ft Serial Cable • Gender Charger

Contact GCS at www.govconsys.com or email us at [email protected]


Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest
Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
Woodward APECS Speed Controls

Diesel emissions control, CAN communications, and engine protection are all possible with the APECS family of
electronic controllers. Woodward’s Advanced Proportional Engine Controls System (APECS) provides isochronous
or multi-speed engine governing through a wide speed range. The complete system consists of a powerful
microprocessor-based controller driving a precision proportional actuator. The actuator is connected to the engine’s throttle or fuel pump
speed lever to precisely control engine speed.

APECS 4500 Controller


Advanced electronics in APECS 4500 provide maximum control and optimal engine performance.
Adaptive features include autocrank, droop governing, glow plug control, and analog input (remote speed pot).
CAN/J1939 bus interface allows communication and diagnostics among engine components.
Typical applications: generator sets, compressors, construction machinery, and farm vehicles.
*REQUIRES PROGRAMMING WITH LAPTOP*

APECS 3000 Controller


APECS 3000 controllers are isochronous engine governors that control and limit engine speed by adjusting the
fuel control lever with a proportional actuator. Configurable for operation at up to four different speeds.
No manual adjustments; all features are software configured with the APECS Calibration Tool.
Well-suited for generator sets, compressors/pumps, utility vehicles, and construction equipment.
*REQUIRES PROGRAMMING WITH LAPTOP*

APECS 2000 Controller


The APECS 2000 is an isochronous controller for diesel, gasoline, CNG, and LPG engines.
Calibration/adjustments of Proportional, Integral and Derivative (PID) gains are performed manually without
the need for specialized software. Features: reverse polarity protection, electrostatic discharge protection,
and protection against miswiring. Diagnostics take account of broken signal leads and overspeed conditions,
responding with failsafe measures. Engine compartment mountable and compatible with APECS actuators.
Ideal for gensets, construction equipment, and farming machinery.
*MANUAL ADJUSTMENT NO COMPUTER REQUIRED*

For programming assistance contact [email protected]

APECS Speed Controllers


Manually Computer PID Tech Calibration Kit
Controller Model Part Number
Adjusted Calibrated Controller Manuals Part Number

APECS 500 (manually adjusted or computer calibrated) SA-4492 X X 36513 SA-5206

APECS 2000 (manually adjusted, PID controller) SA-4389 X X 36734 n/a

APECS 3000 (computer calibrated) SA-4450 X


36716
APECS 3100 (computer calibrated) SA-4451 X
and SA-4455
APECS 3200 (computer calibrated) SA-4452 X SE-4049

APECS 3400 (computer calibrated) SA-4471 X

APECS 4500 (computer calibrated) SA-4489 X 36752


and SA-4488
APECS 4500 with CAN (computer calibrated) 8800-1006 X 37571

USB to Serial Port Converter Kit (p/n 5995-0032) includes: Blue Serial to USB Converter, 10 ft Serial Cable, Gender Changer
Calibration kit required for all computer-calibrated controls.
*Connector kit required for all series 4500 and 5000 – SA-4490

Note: APECS 4800 Service Tool is OEM specific.

Contact GCS at www.govconsys.com or email us at [email protected]

Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest


Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
Woodward Magnetic Pickups and Proximity Switches for Electronic Controls

Temperature Range: -100°F to +225°F (-73.3°C to +107.2°C)


Casing: Non-magnetic stainless steel or Non-magnetic, with corrosion protective finish.
Sealing: Capable of functioning immersed in motor oil or diesel fuel.
Capable of functioning in 95% humidity.

Product Specificatons: 36533 Magnetic Pickups 5/8 and 3/4 SAE Threads
36563 Magnetic Pickups 3/8-24 SAE Threads

MPU PART NUMBER LEADS OUTPUT VOLTAGE RESISTANCE (Ohms) Dim. X Dim. Y

DYNT-13200 YES 3.6V 3.6V 2.97” 2.37”

DYNT-13300 YES 3.6V 3.6V 3.90” 3.30”

3/4-16 DYNT-13400 YES 3.6V 3.6V 2.97” 2.37”

DYNT-13500 YES 3.6V 3.6V 3.90” 3.30”

DYNT-19200 YES 3.6V 3.6V 2.97” 2.37”

DYNT-10100 NO 3.6V 3.6V 2.5” 3.6”

DYNT-10200 NO 3.6V 3.6V 4.0” 5.1”

DYNT-15200 NO *10V 10V 4.0” 5.1”

DYNT-10300 NO 3.6V 3.6V 1.0” 2.1”

DYNT-10400 NO 3.6V 3.6V 3.0” 4.1”

5/8-18 DYNT-15400 NO *10V 10V 3.0” 4.1”

DYNT-10500 NO 3.6V 3.6V 6.0” 7.1”

DYNT-10600 NO 3.6V 3.6V 5.0” 6.1”

DYNT-15600 NO *10V 10V 5.0” 6.1”

DYNT-11100 NO 3.6V 3.6V 2.5” 3.6”

DYNT-16100 NO *10V 10V 2.5” 3.6”

DYNT-17100 YES 3.6V 3.6V 1.00” 1.43”

DYNT-17150 YES 3.6V 3.6V 1.68” 2.10”


3/8-24
DYNT-17200 YES 3.6V 3.6V 2.27” 2.70”

DYNT-17400 YES 3.6V 3.6V 4.00” 4.43”

NO = Does not come with leads, need to purchase MPU Harness separately C101-10
*NOTE Metric pickup sizing available upon request. We offer metric pickups by request.
*Higher Output Voltage

OUTPUT RESISTANCE
MPU PART NUMBER LEADS LENGTH WIDTH (min)
VOLTAGE (Ohms)

DYNT-12100 YES 3.6V 385 3.00” 5.00”


3/8-24
DYNT-12700 YES 3.6V 385 4.50” 5.00”

Contact GCS at www.govconsys.com or email us at [email protected]

Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest


Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
WOODWARD L-Series Speed Control

The Woodward L-Series Speed Control is a microprocessor-based engine speed controller with built in Actuator in a small package.
The L-Series can easily be programmed to match the operating parameters of every engine you produce.
With many built-in functions, the L-Series speed control allows a high-volume packager to stock one part number, but implement
a wide variety of engine control strategies.

Integrated Throttle Body actuators for speed control, position control, and air/fuel control.
L-Series integral digital speed-control/actuator systems with enhanced software features.
Stanadyne actuators integrated with pump and retrofit kits for TQ-125 & ST-125 applications.
Steady State Work = 0.26ft-lb, 60° rotation

Important information if converting from LCS to L-Series


Wiring change is required to convert old LCS to modern L-Series.
MOVE PIN 2 TO HOLE 5 AND PUT BLANKING PLUG IN HOLE 2.
Refer to Woodward Product Manual 26250 for L-Series Integrated Speed Control calibration procedure
Contact GCS Tech Support ([email protected]) for a free copy of the standard L-Series manual
Information required prior to programming.
Rated speed engine.
Number of flywheel teeth.

L-Series Service Tool


The L-Series Service Tool is used to configure, adjust, monitor ,and troubleshoot the L-Series Control. The service tool runs on a personal
computer and communicates with the L-Series Control through a serial connection. The Service Tool provides troubleshooting and monitoring
of control parameters. One version of the Service Tool applies to all L-Series. The screen content is automatically generated based on the
control and its configuration.
Allows both On-Line and Off-Line Configuration.
Provides calibration, PID tuning and trending capabilities.
Configuration Reading (from control).
Configuration Writing (to control).
PID tuning and Position Calibration.

Woodward Software Products Download Instructions


1. Before downloading, registration is required: https://www.woodward.com/registration.aspx
2. After registration, select “Support” from the top menu bar and click on “Software” from the dropdown menu.
3. Enter APECS, DPG or L-Series in the Search box (do not change Software and Product Category).
4. Click on “Search” to display a list of service tools.
5. Select the software file and click on the RED download button.

L-Series Integrated Gas Mixer, Throttle Body, and Programmable Speed Control / Actuator

The L-Series is designed for use on gaseous fueled industrial engines between 5 and 100 kW (7 and 134 hp).
The throttle and venturi sizes are between 24 and 50 mm. Applications include power generation, refrigeration
units, pumps, irrigation, and mobile industrial. The mixer can be used with propane and natural gas and
requires a zero pressure regulator. The throttle body incorporates the proven Woodward L-Series speed
control, which operates the throttle plate. The LC-50 can be programmed via the RS-232 port of a PC/laptop
to a variety of configurations.

Contact GCS at www.govconsys.com or email us at [email protected]

Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest


Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
EPG Electronic Governor
Electrically powered governor (EPG) systems are designed for precise speed control of diesel and gasoline engines.
They are especially suited to prime movers without a mechanical drive or hydraulic oil supply for the governor which
has low-mass, low-friction fuel linkages.

The 512/524 and 1712/1724 EPGs are three-component governing systems for 12 or 24 Vdc operation.
All EPG systems include an actuator, an electronic speed control, and magnetic pickup. Isochronous electronic
controls are available with either start-fuel limit or with switch selected dual dynamics. Droop controls are available
for certain types of parallel generator applications. Load sharing devices are available for use with the isochronous
models used in paralleled applications.

NOTE: EPG Wire Kit, Installation Kit, and Magnetic pickups are sold separately. For assistance selecting the correct kits and programming
support, contact GCS Tech Support Team, [email protected].

EPG Part Numbers


Actuators
Model 512, 12 Vdc ............................................................................................................................................................ 8256-022
Model 524, 24 Vdc ............................................................................................................................................................ 8256-021
Model 1712, 12 Vdc .......................................................................................................................................................... 8256-017
Model 1724, 24 Vdc .......................................................................................................................................................... 8256-016

Speed Control (Isochronous)


The following part numbers represent a 3000–6000 Hz range; contact Woodward for part numbers of different speed ranges.
12 Vdc, 512 or 1712 SC for Diesel or Turbine, w/ Start Fuel Limit ................................................................................... 8290-186
12 Vdc, 512 or 1712 SC for Natural Gas or Gasoline, w/ Start Fuel Limit ........................................................................ 8290-187
24 Vdc, 524 or 1724 SC for Diesel or Turbine, w/ Start Fuel Limit ................................................................................... 8290-184
24 Vdc, 524 or 1724 SC for Natural Gas or Gasoline, w/ Start Fuel Limit ........................................................................ 8290-185

Speed Control (Droop) For 512/524 and 1712/1724 Series Systems


The following part numbers represent a 3000–6000 Hz range; contact Woodward for part numbers of different speed ranges.
12 Vdc, Diesel or Turbine ................................................................................................................................................. 8290-192
24 Vdc, Diesel or Turbine ................................................................................................................................................. 8290-191
24 Vdc, Natural Gas or Turbine ........................................................................................................................................ 8290-045

Contact GCS at www.govconsys.com or email us at [email protected]

Southeast, Caribbean, Latin America Mid-Atlantic Gulf Coast Pacific Northwest


Phone: 954-462-7404 Phone: 757-852-5808 Phone: 985-626-8707 Phone: 206-297-0300
Governors Monitoring Actuation Safety Air Starters
Control Systems Voltage Regulators Exhaust Treatments

SERVICE ENGINEERING TRAINING


Governor / Actuator Repairs Control System Integration Woodward & Basler Authorized
Maintenance Service & Exchanges Retrofits & Upgrades Scheduled Classes
On-site Field Service Installation Three (3) Training Facilities
Electronic Controls / AVRs Engineered Adapter Kits Custom & On-site Classes
Technical Support Commissioning CEUs & PDH Credits

Fuel Measurement Systems Diesel Engine Systems Air Starter Systems Exhaust Emissions, SRT and SCR Systems

Mfr. by Mann Hummel

Oil Filtration Instrumentation Surge / Lightning Protection

GCS is part of the MSHS Group offering turn-key solutions for prime movers in marine and land-based power applications.
We specialize in innovative control system integration and monitoring solutions. Our unmatched 24/7 service, technical support,
training, and engineering services ensure that GCS is your partner for the lifecycle of your control, monitoring, and measuring systems.
GCS is proud of achieving ISO9001:2008 certification awarded by Lloyds Register Quality Assurance (LRQA)

Southeast, Caribbean, Gulf Coast Mid-Atlantic Pacific Northwest


Latin America 2022 Tamvest Court 3120 Arizona Avenue 3425 16th Avenue West
3101 SW 3rd Avenue Mandeville, LA 70448 Norfolk, VA 23513 Seattle, WA 98119
Fort Lauderdale, FL 33315 Phone: 757-852-5808 Phone: 206-297-0300
Phone: 985-626-8707
Phone: 954-462-7404 Toll Free: 888-427-4853 Toll Free: 877-659-6328 Fax: 206-297-0302
Toll Free: 877-659-6328 Fax: 985-626-8732 Fax: 757-852-5809
Fax: 954-761-8768

www.govconsys.com | [email protected]

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