660-24 Tug PDF

MODEL 660
MOBILE BELT
LOADER
Models 660, 661, and 663
OPERATION, MAINTENANCE
& PARTS MANUAL
ORIGINALLY ISSUED MAY 15, 1977
Introduction 660 Mobile Belt Loader
NOTE: The information contained in this publication is intended exclusively

for the use of TUG and its customers. Disclosure to non-TUG customers
Note may result in legal action by TUG.
NOTE: The information contained in this document is intended to be

accurate and up to date at the time of original issue. TUG reserves the right
Note
to update the information in this document, without warning, as deemed
prudent or necessary by TUG.
INTRO-ii CD314
Rev 27
660 Mobile Belt Loader Introduction
RECORD OF REVISIONS
Property of:
Company:
Address:
City: State: Zip Code:
REVISION DATA
Check each revision received, and insert the revised and supplementary pages in your manual. Tug
Technologies Corporation assumes no liability for personal injury or equipment failure due to any operation
performed without heed to manual revisions.
Date of original publication: May 15, 1977
Revision Number Date Brief Description
1 July 22, 1977
2 December 1, 1977
3 December 7, 1977
4 April 15, 1978
5 September 12, 1978
6 February 1, 1979
7 April 1, 1979
8 April 1, 1980
9 April 15, 1980
10 August 6, 1981
CD314 INTRO-iii
Rev 29A
Revision Number Date Brief Description
11 November 1, 1981
12 April 1, 1982
13 July 25, 1983
14 October 2, 1984
15 February 1, 1987
16 October 1, 1987
17 March 31, 1989
18 September 6, 1989
19 April 1991
20 June 1992
21A February 1997
21B October 1997
22 August 1998
23 June 1999
24 July 1999
25 October 2000
26 December 2004 Format Changes / IPL Updates
27 September 2005 Add Perkins Tier2 & Durst Trans

28 November 2005 Update Drive Axle Service Kits
28A November 2005 Miscellaneous Corrections
29 October 2007 Add Cummins B3.3/Misc. Updates
30
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MANUAL TABLE OF CONTENTS
Front Matter
Record of Revisions ............................................................................................................... INTRO-iii
List of Effective Pages ............................................................................................................ INTRO-v
Manual Table of Contents ..................................................................................................... INTRO-xx
Copyright Notice .............................................................................................................. INTRO-xxxviii
Introduction ...................................................................................................................... INTRO-xxxix
Unit Identification .............................................................................................................. INTRO-xxxix
Model Number Coding ...........................................................................................................INTRO-xl
Technical Assistance ............................................................................................................. INTRO-xli
Warranty Policy Statement ................................................................................................... INTRO-xlii
How to Use This Manual ..................................................................................................... INTRO-xliv
SAFETY ............................................................................................................................... SAFETY-i

A. Discussion ..................................................................................................... SAFETY-i
B. Safety Features ............................................................................................. SAFETY-i
C. Operator Responsibilities ............................................................................ SAFETY-iii
D. Mechanic Responsibilities ............................................................................ SAFETY-v
E. Available Safety Items as Extra Cost Options ............................................. SAFETY-vi
Chapter 1: General Information and Operating Instructions

SECTION 1: DESCRIPTION ...................................................................................................... 1-1-1
A. Application ............................................................................................................ 1-1-1
B. Component / System ............................................................................................ 1-1-1
1. Power Package ......................................................................................... 1-1-1
2. Drive Shaft ................................................................................................ 1-1-1
3. Drive Axle .................................................................................................. 1-1-2
4. Steer Axle .................................................................................................. 1-1-2
5. Brakes ....................................................................................................... 1-1-2
6. Chassis ..................................................................................................... 1-1-2
7. Body .......................................................................................................... 1-1-2
8. Conveyor .................................................................................................. 1-1-3
9. Operator's Compartment .......................................................................... 1-1-3
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10. Electrical System ...................................................................................... 1-1-3

11. Hydraulic System ...................................................................................... 1-1-4
SECTION 2: OPERATION AND PROCEDURES ....................................................................... 1-2-1

A. Instrument Panel .................................................................................................. 1-2-1
B. Maneuvering Controls .......................................................................................... 1-2-1
C. Conveyor Controls ................................................................................................ 1-2-1
D. Main Electrical Supply .......................................................................................... 1-2-2
E. Preliminary Checks ............................................................................................... 1-2-2
F. Maneuvering Procedures ..................................................................................... 1-2-2
G. Conveyor Safety Prop .......................................................................................... 1-2-4
SECTION 3: SPECIFICATIONS ................................................................................................. 1-3-1

A. General ................................................................................................................. 1-3-1
1. Dimensions ............................................................................................... 1-3-1
2. Performance ............................................................................................. 1-3-1
3. Other Specifications .................................................................................. 1-3-1
B. Engine .................................................................................................................. 1-3-2
1. Gasoline .................................................................................................... 1-3-2
(a) Ford 300 CID ................................................................................ 1-3-2
(b) Ford ESG-642 (4.2L) .................................................................... 1-3-2
2. Diesel ........................................................................................................ 1-3-3
(a) Perkins 4.236 ................................................................................ 1-3-3
(b) Perkins 1004-42 ............................................................................ 1-3-3
(c) Perkins 1104C-44 (Tier II) ............................................................. 1-3-3
(d) Deutz F4L 1011F .......................................................................... 1-3-4
(e) Deutz F4M 2011 ............................................................................ 1-3-4
(f) Cummins/Onan ............................................................................. 1-3-5
(g) Cummins B3.3 Diesel Engine ....................................................... 1-3-5
C. Transmission ........................................................................................................ 1-3-5
D. Heights and Angles ............................................................................................... 1-3-6
E. Safety Features .................................................................................................... 1-3-8
1. Shifter/Hand Throttle Interlock .................................................................. 1-3-8
2. Anti-Restart Ignition Switch ....................................................................... 1-3-8
3. Emergency Stop Switch ............................................................................ 1-3-8
4. Protecto-Start ............................................................................................ 1-3-8
5. Side/Hand Rails ........................................................................................ 1-3-8
6. Finger Guard ............................................................................................. 1-3-8
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7. Shifter Guard ............................................................................................ 1-3-8

8. Safety Props ............................................................................................. 1-3-9
9. Neutral Safety Start Switch ....................................................................... 1-3-9
10. Parking Brake ........................................................................................... 1-3-9
11. Pilot Operated Hydraulic Holding Valves .................................................. 1-3-9
12. Grit Paper ................................................................................................. 1-3-9
SECTION 4: SHIPPING .............................................................................................................. 1-4-1

A. Preparation ........................................................................................................... 1-4-1
1. Radiator .................................................................................................... 1-4-1
2. Fuel Cell .................................................................................................... 1-4-1
3. Battery ...................................................................................................... 1-4-1
4. Checks ...................................................................................................... 1-4-1
B. Preparation for Operation ..................................................................................... 1-4-2
1. Battery ...................................................................................................... 1-4-2
2. Radiator .................................................................................................... 1-4-2
3. Fuel Cell .................................................................................................... 1-4-2
SECTION 5: STORAGE ............................................................................................................. 1-5-1

A. For One Month ..................................................................................................... 1-5-1
l. Engine ....................................................................................................... 1-5-1
2. Transmission ............................................................................................ 1-5-2
3. Axle and Reduction Gear Box .................................................................. 1-5-2
4. Tires .......................................................................................................... 1-5-2
5. Lubrication ................................................................................................ 1-5-2
6. Fluid Levels ............................................................................................... 1-5-2
7. Wheel Bearings ........................................................................................ 1-5-2
8. Battery ...................................................................................................... 1-5-2
B. Indefinite Period .................................................................................................... 1-5-3
1. Engine ....................................................................................................... 1-5-3
2. Transmission ............................................................................................ 1-5-4
3. Axle and Reduction Gear Box .................................................................. 1-5-4
4. Tires .......................................................................................................... 1-5-4
5. Lubrication ................................................................................................ 1-5-4
6. Levels ....................................................................................................... 1-5-4
7. Wheel Bearings ........................................................................................ 1-5-4
8. Battery ...................................................................................................... 1-5-4
Chapter 2: Maintenance
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SECTION 1: SERVICING ........................................................................................................... 2-1-1

A. Preparation for Use .............................................................................................. 2-1-1
1. Fuel System .............................................................................................. 2-1-1
2. Battery ...................................................................................................... 2-1-1
3. Brake System ........................................................................................... 2-1-1
4. Engine and Transmission ......................................................................... 2-1-1
5. Rear (Drive) Axle ...................................................................................... 2-1-2
6. Tire Inflation .............................................................................................. 2-1-2
7. Units Equipped with Cummins B3.3 Engine ............................................. 2-1-2
B. Periodic Maintenance Schedule ........................................................................... 2-1-2
1. Daily .......................................................................................................... 2-1-2
2. Weekly or at 50 Hours .............................................................................. 2-1-3
3. Bi-Weekly or 100 Hours ............................................................................ 2-1-4
4. Monthly or 200 Hours ............................................................................... 2-1-4
5. Every Two (2) Months or 400 Hours ......................................................... 2-1-6
6. Every Five (5) Months or 1000 Hours ....................................................... 2-1-6
7. Every Six (6) Months or 1200 Hours ......................................................... 2-1-6
8. Yearly or 2400 Hours ................................................................................ 2-1-7
C. Lubrication ............................................................................................................ 2-1-7
D. Instructions for Jacking and Positioning Vehicle................................................. 2-1-10
E. Accelerator Cable and Mechanical Modulator Adjustment ................................. 2-1-11
1. Accelerator .............................................................................................. 2-1-11
2. Modulator (Diesel Units) ......................................................................... 2-1-11
F. Park Brake Adjustment ....................................................................................... 2-1-11
1. Discussion .............................................................................................. 2-1-11
2. Procedure ............................................................................................... 2-1-11
G. Transmission Linkage Adjustment ...................................................................... 2-1-12
H. Hoof Governor Adjustment (Ford 300 Gasoline Engine) .................................... 2-1-12
1. Adjusting Screw Adjustment ................................................................... 2-1-12
2. Secondary Screw Adjustment ................................................................. 2-1-13
SECTION 2: TROUBLESHOOTING ........................................................................................... 2-2-1

A. Engine / Transmission .......................................................................................... 2-2-1
B. Brakes .................................................................................................................. 2-2-3
C. Park Brake ............................................................................................................ 2-2-5
D. Steering ................................................................................................................ 2-2-6
E. Conveyor Hydraulics ............................................................................................ 2-2-7
F. Conveyor Belt ....................................................................................................... 2-2-8
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G. Electrical ............................................................................................................. 2-2-10

H. Electrical Schematics and Wiring Diagrams ....................................................... 2-2-13
Figure 2-1. Electrical Schematic, Gasoline Engine - Ford 300 .......................... 2-2-13
Figure 2-2. Electrical Schematic, Gasoline Engine (Manual Belt Control) ........ 2-2-14
Figure 2-3. Electrical Schematic, Gasoline Engine (Electric Belt Control) ........ 2-2-16
Figure 2-4. Wiring Diagram, Ford 300 Gasoline Engine (with 3 Belt Controls) . 2-2-18
Figure 2-5. Wiring Diagram, Ford 300 Gasoline Engine
(with 3 Belt Controls and Shift Inhibitor) ................................................. 2-2-19
Figure 2-6. Electrical Schematic, Ford 4.2L ...................................................... 2-2-20
Figure 2-7. Electrical Schematic, Ford 4.2L with EPM ...................................... 2-2-21
Figure 2-8. Wiring Diagram, Ford 4.2L with EPM (with 3 Belt Controls) ............ 2-2-22
Figure 2-9. Wiring Diagram, Ford 4.2L with EPM - CAL (w/ 4 E-Stops) ............ 2-2-23
Figure 2-10. Electrical Schematic, Diesel Engine .............................................. 2-2-25
Figure 2-11. Electrical Schematic, Perkins 4.135/4.236 Diesel Engine
(Manual Belt Control) .............................................................................. 2-2-26
(Electric Belt Control) .............................................................................. 2-2-28
Figure 2-13. Wiring Diagram, Perkins 1000-4 Diesel ........................................ 2-2-30
Figure 2-14. Wiring Diagram, Perkins 1000-4 Diesel (with 3 Belt Controls) ...... 2-2-31
Figure 2-15. Electrical Schematic, Perkins 1104C-44 Tier II Diesel .................. 2-2-32
Figure 2-16. Electrical Schematic, Deutz F4L1011F Diesel Engine
(Manual Belt Control) ............................................................................. 2-2-33
Figure 2-18. Wiring Diagram, Deutz F4L1011F Diesel Engine (3 Belt Controls)
(FedEx) ................................................................................................... 2-2-35
Figure 2-19. Electrical Schematic, Deutz F4M2011 Tier II Diesel Engine ......... 2-2-36
Figure 2-20. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine
(3 Belt Controls) (FedEx) ........................................................................ 2-2-37
w/Durst Velvet Drive Transmission (FedEx) ........................................... 2-2-38
w/Durst Velvet Drive Transmission - CE Option (FedEx) ....................... 2-2-39
Figure 2-23. Electrical Schematic, Cummins B3.3
(FedEx Master Schematic) (Sheet 1 of 4) .............................................. 2-2-40
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Figure 2-24. Wiring Diagram, Durst Velvet Drive Transmission -
Sheet 1 of 3 (FedEx) ............................................................................... 2-2-44
Sheet 2 of 3 (FedEx) ............................................................................... 2-2-45
Sheet 3 of 3 (FedEx) ............................................................................... 2-2-46
Figure 2-25. Wiring Diagram, Electronic Control Module (ECM) -
Durst Velvet Drive Transmission (FedEx) ............................................... 2-2-47
Figure 2-26. Electrical Schematic, Protecto-Start System ................................. 2-2-48
Figure 2-27. Electrical Diagram, Protecto-Start (Delco Alternator) .................... 2-2-49
Figure 2-28. Power Distribution Diagram, Delco Alternator Ammeter ............... 2-2-50
Figure 2-29. Electrical Schematic, Low Oil Pressure and
High Water Temperature Shutdown ........................................................ 2-2-51
Figure 2-30. Electrical Schematic, Neutral/Park Brake -
Conveyor Interlock and Belt Emergency Stop ........................................ 2-2-52
Figure 2-31. Electrical Diagram, 2-Place Conveyor Belt Controls ..................... 2-2-53
Figure 2-32. Electrical Schematic, Emergency Engine
Shutdown System (Gasoline) ................................................................. 2-2-54
Shutdown System (Diesel) ..................................................................... 2-2-54
Figure 2-34. Electrical Schematic, Glow Plug System ...................................... 2-2-55
Figure 2-35. Electrical Schematic, Fuel Heater System .................................... 2-2-55
Figure 2-36. Wiring Harness - Engine Foot Throttle (Ford 4.2L) ....................... 2-2-56
Figure 2-37. Wiring Harness - Park Brake Limit Switch .................................... 2-2-57
Figure 2-38. Wiring Harness - Headlight / Turn Signal ...................................... 2-2-58
Figure 2-39. Wiring Harness - Watermann Hydraulic Valve .............................. 2-2-59
I. Hydraulic Schematics ......................................................................................... 2-2-60
Figure 2-40. Hydraulic System Schematic (Up to S/N 2738) ............................ 2-2-60
Figure 2-41. Hydraulic System Schematic - Manual (S/N 2738-6199) .............. 2-2-61
Figure 2-42. Hydraulic System Schematic - Electric (S/N 2738-6199) .............. 2-2-62
Figure 2-43. Hydraulic System Schematic - Manual (S/N 6200 & Up) .............. 2-2-63
Figure 2-44. Hydraulic System Schematic - Electric (S/N 6200 & Up) .............. 2-2-64
SECTION 3: REMOVAL / INSTALLATION ................................................................................. 2-3-1

1. Removal .................................................................................................... 2-3-1
2. Installation ................................................................................................. 2-3-2
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B. Rear Axle .............................................................................................................. 2-3-3

1. Removal .................................................................................................... 2-3-3
2. Installation ................................................................................................. 2-3-3
C. Front Axle ............................................................................................................. 2-3-4
1. Removal .................................................................................................... 2-3-4
2. Installation ................................................................................................. 2-3-4
D. Conveyor .............................................................................................................. 2-3-5
1. Removal .................................................................................................... 2-3-5
2. Installation ................................................................................................. 2-3-5
E. Belt Drive Motor .................................................................................................... 2-3-6
1. Removal .................................................................................................... 2-3-6
2. Installation ................................................................................................. 2-3-7
F. Conveyor Belt Control Valve ................................................................................. 2-3-7
1. Removal .................................................................................................... 2-3-7
2. Installation ................................................................................................. 2-3-8
G. Holding Valve ........................................................................................................ 2-3-8
1. Removal .................................................................................................... 2-3-8
2. Installation ................................................................................................. 2-3-9
H. Lift Cylinder Control Valve .................................................................................... 2-3-9
1. Removal .................................................................................................... 2-3-9
2. Installation ............................................................................................... 2-3-10
I. Front Lift Cylinder ............................................................................................... 2-3-10
1. Removal .................................................................................................. 2-3-10
2. Installation ............................................................................................... 2-3-11
J. Rear Lift Cylinder ................................................................................................ 2-3-11
1. Removal .................................................................................................. 2-3-11
2. Installation ............................................................................................... 2-3-12
K. Hydraulic Pump .................................................................................................. 2-3-12
1. Removal .................................................................................................. 2-3-12
2. Installation ............................................................................................... 2-3-13
L. Alternator ............................................................................................................ 2-3-14
1. Removal .................................................................................................. 2-3-14
2. Installation ............................................................................................... 2-3-15
SECTION 4: BELT TRACKING INSTRUCTIONS ...................................................................... 2-4-1

A. Discussion ............................................................................................................ 2-4-1
B. Procedure ............................................................................................................. 2-4-2
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SECTION 5: SYSTEM PRESSURE SETTINGS AND METHODS ............................................. 2-5-1

A. General ................................................................................................................. 2-5-1
B. Valve Settings ....................................................................................................... 2-5-1
1. Main Two-Lever Control Valve .................................................................. 2-5-1
2. Pilot Operated Check Valve, Reverse Direction Only ............................... 2-5-1
3. Pressure Relief Valve, Front Cylinder Down ............................................. 2-5-2
4. Pressure Relief Valve, Steering ................................................................ 2-5-2
Chapter 3: Overhaul
SECTION 1: RECOMMENDED OVERHAUL PERIODS ............................................................ 3-1-1
A. General ................................................................................................................. 3-1-1
B. Engine .................................................................................................................. 3-1-1
C. Transmission ........................................................................................................ 3-1-1
D. Front (Steer) Axle .................................................................................................. 3-1-1
E. Rear (Drive) Axle .................................................................................................. 3-1-1
F. Rear Wheel Drum Brakes ..................................................................................... 3-1-1
G. Front Wheel Disc Brakes ...................................................................................... 3-1-2
H. Hydraulic Cylinders ............................................................................................... 3-1-2
I. Hydraulic Pump .................................................................................................... 3-1-2
SECTION 2: FRONT (STEER) AXLE ......................................................................................... 3-2-1

A. Description ............................................................................................................ 3-2-1
B. Inspection and Overhaul ...................................................................................... 3-2-1
1. Bearings and Seals ................................................................................... 3-2-1
2. Ball Joints ................................................................................................. 3-2-2
3. Connecting Rod Ends ............................................................................... 3-2-2
SECTION 3: REAR (DRIVE) AXLE ............................................................................................ 3-3-1

A. Description ............................................................................................................ 3-3-1
B. Removal and Installation ...................................................................................... 3-3-1
1. Rear Axle Shaft Removal and Disassembly ............................................. 3-3-1
2. Rear Axle Shaft Assembly and Installation ............................................... 3-3-3
C. Disassembly and Assembly .................................................................................. 3-3-3
1. Disassembly ............................................................................................. 3-3-3
2. Differential Case ....................................................................................... 3-3-8
3. Pinion Bearing Cups ............................................................................... 3-3-11
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4. Depth Gauge Check ............................................................................... 3-3-12

5. Pinion Bearing Preload ........................................................................... 3-3-13
6. Assembly of Differential into Housing ..................................................... 3-3-14
D. Specifications...................................................................................................... 3-3-18
1. Dana Axle Adjustments ........................................................................... 3-3-18
2. Dana Axle Torque Limits ......................................................................... 3-3-18
3. Dana Axle Approximate Oil Capacity ...................................................... 3-3-18
SECTION 4: REAR WHEEL DRUM BRAKES ........................................................................... 3-4-1

A. Adjustments .......................................................................................................... 3-4-1
1. Brake Shoe Adjustment ............................................................................ 3-4-1
2. Manual Adjustment ................................................................................... 3-4-2
B. Removal and Installation ...................................................................................... 3-4-4
1. Rear Brake Drum ...................................................................................... 3-4-4
2. Brake Shoe and Adjusting Screw ............................................................. 3-4-5
3. Brake Wheel Cylinder ............................................................................... 3-4-6
4. Rear Brake Backing Plate ......................................................................... 3-4-7
C. Disassembly and Assembly .................................................................................. 3-4-8
2. Master Cylinder ......................................................................................... 3-4-9
D. Specifications...................................................................................................... 3-4-12
1. Wheel Torque Limits ............................................................................... 3-4-12
2. Special Tools ........................................................................................... 3-4-12
SECTION 5: FRONT WHEEL DISC BRAKES ........................................................................... 3-5-1

A. Brake Pad Replacement ....................................................................................... 3-5-1
1. Preparation ............................................................................................... 3-5-1
2. Caliper Removal ....................................................................................... 3-5-1
3. Brake Pad Removal .................................................................................. 3-5-2
4. Cleaning and Inspection ........................................................................... 3-5-2
5. Brake Pad Installation ............................................................................... 3-5-3
6. Caliper Installation .................................................................................... 3-5-4
7. Check-Out ................................................................................................. 3-5-5
B. Caliper Overhaul ................................................................................................... 3-5-6
1. General Layout ......................................................................................... 3-5-6
2. Removal .................................................................................................... 3-5-6
3. Disassembly ............................................................................................. 3-5-6
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4. Cleaning and Inspection ........................................................................... 3-5-8

5. Reassembly .............................................................................................. 3-5-8
6. Installation ................................................................................................. 3-5-9
7. Check-Out ................................................................................................. 3-5-9
C. Rotor ..................................................................................................................... 3-5-9
1. Rotor Removal .......................................................................................... 3-5-9
2. Cleaning .................................................................................................. 3-5-10
3. Inspection ............................................................................................... 3-5-10
4. Installation ............................................................................................... 3-5-10
5. Check Out ............................................................................................... 3-5-10
D. Bleeding the Disc Brake System ........................................................................ 3-5-11
1. General ................................................................................................... 3-5-11
2. Manual Bleeding ..................................................................................... 3-5-11
3. Pressure Bleeding .................................................................................. 3-5-12
4. Check-Out ............................................................................................... 3-5-12
SECTION 6: HYDRAULIC CYLINDER....................................................................................... 3-6-1

A. Disassembly ......................................................................................................... 3-6-1
B. Inspection and Assembly ...................................................................................... 3-6-1
SECTION 7: HYDRAULIC PUMP............................................................................................... 3-7-1

A. General ................................................................................................................. 3-7-1
B. Disassembly ......................................................................................................... 3-7-2
1. Disassembly of Basic Pump ..................................................................... 3-7-2
2. Disassembly of Flow Control and Relief Valve Covers ............................. 3-7-2
3. Disassembly of the Priority Valve Cover ................................................... 3-7-2
C. Inspection and Repair ........................................................................................... 3-7-4
1. Cleaning .................................................................................................... 3-7-4
2. Inspection and Repair ............................................................................... 3-7-4
D. Assembly .............................................................................................................. 3-7-5
1. Assembly of Flow Control Cover .............................................................. 3-7-5
2. Assembly of Priority Valve Cover .............................................................. 3-7-6
3. Assembly of Pump .................................................................................... 3-7-6
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Chapter 4: Illustrated Parts List

A. Introduction ........................................................................................................... 4-1-1
B. Using the Illustrated Parts List .............................................................................. 4-1-1
1. Figure and Index Number ......................................................................... 4-1-1
2. Part Numbers and Vendor Codes ............................................................. 4-1-2
3. Description and Quantity .......................................................................... 4-1-3
4. Effectivity .................................................................................................. 4-1-3
C. Ordering Spare Parts ............................................................................................ 4-1-3
D. Vendor Code Reference List ................................................................................ 4-1-4
SECTION 2: ILLUSTRATED PARTS LIST ................................................................................ 4-2-1

Figure 2-1. Frame Weldment (Front View) .......................................................... 4-2-2
Figure 2-2. Frame Weldment (Rear View) ........................................................... 4-2-6
Figure 2-3. Frame Weldment - Reduced Conveyor Height (Ford 4.2L)............... 4-2-8
Figure 2-4. Body Assembly - L/H Side ............................................................... 4-2-10
Figure 2-5. Body Assembly - L/H Side (LP Option) ........................................... 4-2-12
Figure 2-6. Body Assembly - L/H Side (Cummins B3.3) .................................... 4-2-14
Figure 2-7. Chock Box Installation ..................................................................... 4-2-16
Figure 2-8. Body Assembly - R/H Side .............................................................. 4-2-18
Figure 2-9. Body Assembly - R/H Side (Prins LP Option) .................................. 4-2-20
Figure 2-10. Decal Placement ........................................................................... 4-2-22
Figure 2-11. Seat Assembly ............................................................................... 4-2-24
Figure 2-12. Cab Assembly (Option) ................................................................. 4-2-26
Figure 2-13. Door Assembly (Option) ................................................................ 4-2-28
Figure 2-14. Overhead Guard ........................................................................... 4-2-30
Figure 2-15. Access Door Installation ................................................................ 4-2-32
Figure 2-16. Front Steps Option ........................................................................ 4-2-34
Figure 2-17. Front Steps Option with Handrail (Up to S/N 8152) ...................... 4-2-36
Figure 2-18. Front Steps Option with Handrail (S/N 8152 & Up) ....................... 4-2-38
Figure 2-19. Rear Steps Option - Welded (Rev 23) ........................................... 4-2-40
Figure 2-21. Rear Hoop Bumper and Steps Installation (Option) ...................... 4-2-44
Figure 2-22. Magnetic Debris Collector Option ................................................. 4-2-46
Figure 2-23. Hitch Assembly - Rear Remote Release (FedEx) ......................... 4-2-48
Figure 2-24. Wheels and Tires .......................................................................... 4-2-50
Figure 2-25. Instrument Panel - Ford 300 ......................................................... 4-2-52
Figure 2-26. Instrument Panel - Ford 4.2L ........................................................ 4-2-54
INTRO-xxx CD314
Rev 29
Figure 2-27. Instrument Panel - Ford 4.2L (Air Canada) ................................... 4-2-56
Figure 2-28. Instrument Panel - Cummins B3.3
with Durst Transmission (D25) ................................................................ 4-2-58
Figure 2-29. Instrument Panel - Deutz .............................................................. 4-2-60
Figure 2-30. Instrument Panel - Perkins ............................................................ 4-2-62
Figure 2-31. Solenoid and Circuit Breaker Installation ...................................... 4-2-64
Figure 2-32. Circuit Breaker Installation - Ford 4.2L .......................................... 4-2-66
Figure 2-33. Timer and Solenoid Installation - Ford 4.2L .................................. 4-2-68
Figure 2-34. Electric Components Installation - Cummins B3.3 ........................ 4-2-70
Figure 2-35. Electric Components (Side Installation) - Cummins B3.3.............. 4-2-72
Figure 2-36. Electric Components Installation - Deutz (S/N 8093 & Up) ........... 4-2-74
Figure 2-37. Solenoid and Circuit Breaker Installation -
Perkins Tier II (Up to S/N 7982) .............................................................. 4-2-76
Figure 2-38. Electric Components Installation -
Perkins Tier II (S/N 7982 & Up) .............................................................. 4-2-78
Figure 2-39. Speedometer ................................................................................. 4-2-80
Figure 2-40. Horn .............................................................................................. 4-2-82
Figure 2-41. Shifter Assembly ........................................................................... 4-2-84
Figure 2-42. Shifter Assembly - Cummins B3.3
Figure 2-43. Shifter Assembly with Shift Inhibitor Kit ......................................... 4-2-88
Figure 2-44. Shifter Interlock Kit, Morse Neutral (P/N T6-9100-101)................. 4-2-90
Figure 2-45. Shifter Interlock Installation ........................................................... 4-2-92
Figure 2-46. Shifter Installation - Ford 4.2L ....................................................... 4-2-94
Figure 2-47. Shifter Installation - Reversed Option (Up to S/N 6998) ................ 4-2-96
Figure 2-48. Shifter Installation - Reversed Option (S/N 6998 & Up) ................ 4-2-98
Figure 2-49. Accelerator Assembly - Ford 300 ................................................ 4-2-100
Figure 2-50. Accelerator Assembly - Ford 4.2L (Up to S/N 8616) ................... 4-2-102
Figure 2-51. Accelerator Assembly - Ford 4.2L (S/N 8616 & Up) .................... 4-2-104
Figure 2-52. Accelerator Assembly - Cummins B3.3 ....................................... 4-2-106
Figure 2-53. Accelerator Assembly - Deutz ..................................................... 4-2-108
Figure 2-54. Accelerator Assembly - Perkins Tier I .......................................... 4-2-110
Figure 2-55. Accelerator Assembly - Perkins Tier II (Up to S/N 7982) ............. 4-2-112
Figure 2-56. Accelerator Assembly - Perkins Tier II (S/N 7982 & Up) ............. 4-2-114
Figure 2-57. Accelerator Pedal with Shift Inhibitor Option ............................... 4-2-116
Figure 2-58. Accelerator Linkage - Cummins/Onan ........................................ 4-2-118
Figure 2-59. Accelerator and Modulator Cables - Deutz ................................. 4-2-120
Figure 2-60. Accelerator Cables - Perkins ....................................................... 4-2-122
Figure 2-61. Work Lights ................................................................................. 4-2-124
Figure 2-62. Front and Rear Light Assemblies ................................................ 4-2-126
CD314 INTRO-xxxi
Rev 29
Figure 2-63 Battery Installation ........................................................................ 4-2-128

Figure 2-64 Battery Installation - Cummins B3.3 (FedEx) ............................... 4-2-130
Figure 2-65. Steering Column Assembly ......................................................... 4-2-132
Figure 2-66. Steer Cylinder Installation ........................................................... 4-2-134
Figure 2-67. Front (Steer) Axle Assembly ........................................................ 4-2-136
Figure 2-68. Front (Steer) Axle Installation ...................................................... 4-2-138
Figure 2-69. Rear (Drive) Axle Assembly ........................................................ 4-2-140
Figure 2-70. Rear (Drive) Axle Installation ....................................................... 4-2-144
Figure 2-71. Rear (Drive) Axle Hub Assembly ................................................. 4-2-146
Figure 2-72. Drive Shaft .................................................................................. 4-2-148
Figure 2-73. Brake Pedal Assembly ................................................................ 4-2-150
Figure 2-74. Brake Line Schematic ................................................................. 4-2-152
Figure 2-75. Brake Assembly .......................................................................... 4-2-154
Figure 2-76. Front Disc Brake Caliper Assembly ............................................. 4-2-156
Figure 2-77. Rear Brake Assembly .................................................................. 4-2-158
Figure 2-78. Park Brake Assembly .................................................................. 4-2-160
Figure 2-79. Park Brake Assembly (Upper Position) ....................................... 4-2-164
Figure 2-80. Park Brake Assembly (Lower Position) ....................................... 4-2-166
Figure 2-81. Hydraulic Tank and Connections ................................................. 4-2-168
Figure 2-82. Hydraulic Tank Heater Assembly ................................................ 4-2-170
Figure 2-83. Hydraulic Pump Assembly - Ford 300 ......................................... 4-2-172
Figure 2-84. Hydraulic Pump Assembly - Ford 4.2L ........................................ 4-2-174
Figure 2-85. Hydraulic Pump Assembly - Cummins/Onan,
Perkins 4.135/4.236 .............................................................................. 4-2-176
Figure 2-86. Hydraulic Pump Assembly - Cummins B3.3 ................................ 4-2-178
Figure 2-87. Hydraulic Pump Assembly - Perkins 1004 .................................. 4-2-180
Figure 2-88. Hydraulic Pump Assembly - Perkins Tier II ................................. 4-2-182
Figure 2-89. Hydraulic Pump Assembly - Deutz .............................................. 4-2-184
Figure 2-90. Hydraulic Assembly - Ford 300, Deutz,
Perkins (Up to S/N 6200) ...................................................................... 4-2-186
Figure 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200) ...................... 4-2-190
Figure 2-92. Hydraulic Assembly (S/N 6200-7199) ......................................... 4-2-194
Figure 2-94. Hydraulic Assembly (S/N 8394 & Up) ......................................... 4-2-202
Figure 2-95. Front Lift Cylinder Installation (Up to S/N 6989) .......................... 4-2-206
Figure 2-96. Front Lift Cylinder Installation (S/N 6989-7199) .......................... 4-2-208
Figure 2-97. Front Lift Cylinder Installation (S/N 7200 & Up) .......................... 4-2-210
Figure 2-98. Rear Lift Cylinder Installation ...................................................... 4-2-212
Figure 2-99. Belt Control Hydraulic System - Manual ..................................... 4-2-214
Figure 2-100. Belt Control Hydraulic System - Electric ................................... 4-2-216
INTRO-xxxii CD314
Rev 29
Figure 2-101. Conveyor Hydraulic Assembly - Electric Controls ..................... 4-2-218

Figure 2-102. Control Valve (Up to S/N 6200) ................................................. 4-2-220
Figure 2-103. Control Valve (S/N 6200-7199) ................................................. 4-2-222
Figure 2-104. Control Valve (S/N 7200 & Up) ................................................. 4-2-224
Figure 2-105. Engines ..................................................................................... 4-2-226
Figure 2-106. Engine and Engine Mounts - Ford 4.2L .................................... 4-2-232
Figure 2-107. Vacuum Hose Assembly - Ford 4.2L ......................................... 4-2-234
Figure 2-108. Vacuum Manifold - Ford 4.2L .................................................... 4-2-236
Figure 2-109. ECM Installation (Up to S/N 7086) ............................................ 4-2-238
Figure 2-110. ECM Installation (S/N 7086 & Up) ............................................. 4-2-240
Figure 2-111. Heater Block - Ford 4.2L............................................................ 4-2-242
Figure 2-112. Engine Assembly/Installation - Cummins B3.3 .......................... 4-2-244
Figure 2-113. Engine and Transmission Assembly -
Cummins B3.3 with Durst ..................................................................... 4-2-248
Figure 2-114. Engine and Engine Mounts - Deutz ........................................... 4-2-250
Deutz F4M2011 Tier II .......................................................................... 4-2-252
Figure 2-116. Engine and Engine Mounts - Perkins 1004 ............................... 4-2-256
Figure 2-117. Engine Assembly - Perkins 1104 (Tier II) .................................. 4-2-260
Figure 2-118. Engine and Transmission Mounting Brackets -
Perkins Tier II ........................................................................................ 4-2-264
Figure 2-119. Starters ...................................................................................... 4-2-266
Figure 2-120. Alternators and Mountings ........................................................ 4-2-268
Figure 2-121. Alternator Installation - Ford 4.2L .............................................. 4-2-270
Figure 2-122. Alternator Installation - Cummins B3.3 ...................................... 4-2-272
Figure 2-123. Alternator Installation - Deutz (Delco Style) ............................... 4-2-274
Figure 2-124. Alternator Installation - Deutz (100A) ........................................ 4-2-276
Figure 2-125. Alternator Installation - Deutz F4M2011 Tier II .......................... 4-2-278
Figure 2-126. Alternator Installation - Perkins ................................................. 4-2-280
Figure 2-127. Alternator Installation - Perkins Tier II ....................................... 4-2-282
Figure 2-128. Air Cleaner Assembly - Gasoline ............................................... 4-2-284
Figure 2-129. Air Intake Assembly - Ford 300 ................................................. 4-2-286
Figure 2-130. Air Intake Assembly - Ford 4.2L ................................................ 4-2-288
Figure 2-131. Air Intake Assembly - Ford 4.2L (LP Option) (7312 & Up) ......... 4-2-290
Figure 2-132. Air Cleaner Assembly - Cummins/Onan and
Perkins 4.135/4.236 .............................................................................. 4-2-292
Figure 2-133. Air Intake Assembly - Cummins B3.3 ........................................ 4-2-294
Figure 2-134. Air Intake Assembly - Deutz ...................................................... 4-2-296
Figure 2-135. Air Intake Assembly - Perkins 1004 ........................................... 4-2-298
Figure 2-136. Air Intake Assembly - Perkins Tier II .......................................... 4-2-300
CD314 INTRO-xxxiii
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Figure 2-137. Exhaust System - Ford 300 ....................................................... 4-2-302

Figure 2-138. Exhaust System - Ford 4.2L (Old Style) .................................... 4-2-304
Figure 2-139. Exhaust System - Ford 4.2L (New Style) .................................. 4-2-306
Figure 2-140. Exhaust System - Cummins B3.3 ............................................. 4-2-308
Figure 2-141. Exhaust System - Deutz ............................................................ 4-2-310
Figure 2-142. Exhaust System - Deutz F4M2011 Tier II .................................. 4-2-312
Figure 2-143. Exhaust System - Perkins 4.135/4.236 ..................................... 4-2-314
Figure 2-144. Exhaust System - Perkins Series 1004 and 1104 ..................... 4-2-316
Figure 2-145. Fuel Assembly - Ford 300 (Up to S/N 5690) ............................. 4-2-318
Figure 2-146. Fuel Assembly - Ford 300 (S/N 5690 & Up) .............................. 4-2-320
Figure 2-147. Fuel Assembly - Ford 4.2L ........................................................ 4-2-322
Figure 2-148. LP Gas Fuel System ................................................................. 4-2-324
Figure 2-149. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7312-7487) ......... 4-2-326
Figure 2-150. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7488 & Up) .......... 4-2-328
Figure 2-151. Fuel Tank Installation - Ford 4.2L (LP Option) ........................... 4-2-330
Figure 2-152. LP Fuel Tank Installation - Dual Fuel Option (Air Canada) ........ 4-2-332
Figure 2-153. Fuel Assembly - Cummins B3.3 ................................................ 4-2-334
Figure 2-154. Fuel Assembly - Deutz (Up to S/N 5690) .................................. 4-2-336
Figure 2-155. Fuel Assembly - Deutz (S/N 5690 & Up) ................................... 4-2-338
Figure 2-156. Fuel Assembly - Deutz (Low Fuel Shutdown,
Stainless Steel Tank and Racor Filter Options) ..................................... 4-2-342
Figure 2-157. Fuel Assembly - Perkins (Up to S/N 5690) ................................ 4-2-346
Figure 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250) ....................... 4-2-348
Figure 2-159. Fuel Assembly - Perkins Tier II .................................................. 4-2-352
Figure 2-160. Fuel Assembly - Perkins Tier II (Low Fuel Shutdown
and Stainless Steel Tank Options) ........................................................ 4-2-354
Figure 2-161. Engine Cooling System - Cummins/Onan;
Perkins 4.135/4.236; Ford 300 (Prior to 1998) ..................................... 4-2-356
Figure 2-162. Radiator Installation - Ford 300 (Up to S/N 6857) ..................... 4-2-360
Figure 2-163. Radiator Installation - Ford 300 (S/N 6857 & Up) ..................... 4-2-362
Figure 2-164. Radiator Installation - Ford 4.2L (Up to S/N 6857) .................... 4-2-364
Figure 2-165. Radiator Installation - Ford 4.2L (S/N 6857 & Up) ..................... 4-2-366
Figure 2-166. Engine Cooling System - Cummins B3.3
with Durst Transmission ........................................................................ 4-2-368
Figure 2-167. Remote Engine Oil Cooler - Deutz ............................................ 4-2-370
Figure 2-168. Engine Cooling System - Deutz ................................................ 4-2-372
Figure 2-169. Radiator Installation - Perkins 1004 .......................................... 4-2-374
Figure 2-170. Radiator Installation - Perkins Tier II ......................................... 4-2-376
Figure 2-171. Radiator Installation - Perkins Tier II with Cooler Option ........... 4-2-378
Figure 2-172. Fan and Water Pump - Ford 300............................................... 4-2-380
INTRO-xxxiv CD314
Rev 29
Figure 2-173. Water Pump - Ford 4.2L ............................................................ 4-2-382

Figure 2-174. Fan and Water Pump - Cummins/Onan .................................... 4-2-384
Figure 2-175. Fan and Water Pump - Perkins 4.135/4.236 ............................. 4-2-386
Figure 2-176. Fan Assembly - Perkins 1004 ................................................... 4-2-388
Figure 2-177. Water Pump and Thermostat - Perkins 1004 ............................ 4-2-390
Figure 2-178. Oil Filter Installation - Ford 300; Cummins/Onan;
Perkins 4.135/4.236 .............................................................................. 4-2-392
Figure 2-179. Oil Filter and Cooler Assembly - Perkins 1004 .......................... 4-2-394
Figure 2-180. Ignition System Installation ....................................................... 4-2-396
Figure 2-181. Carburetor ................................................................................. 4-2-398
Figure 2-182. Engine Hood Assembly ............................................................. 4-2-400
Figure 2-183. Conveyor Assembly .................................................................. 4-2-402
Figure 2-184. Conveyor Weldment - Standard ................................................ 4-2-404
Figure 2-185. Conveyor Weldment - Narrow (Up to S/N 6989) ....................... 4-2-406
Figure 2-186. Conveyor Weldment - Narrow (S/N 6989 & Up) ........................ 4-2-408
Figure 2-187. Conveyor Weldment - 20 ft. Narrow .......................................... 4-2-410
Figure 2-188. Conveyor Belt and Rollers ........................................................ 4-2-412
Figure 2-189. Conveyor Belt and Rollers - Standard ....................................... 4-2-414
Figure 2-190. Conveyor Belt and Rollers - Narrow .......................................... 4-2-416
Figure 2-191. Conveyor Front End - Standard ................................................ 4-2-418
Figure 2-192. Conveyor Front End - Narrow ................................................... 4-2-422
Figure 2-193. Conveyor Rear End - Standard ................................................. 4-2-424
Figure 2-194. Conveyor Rear End - Narrow .................................................... 4-2-426
Figure 2-195. Conveyor Attachments (Front End) - Narrow ............................ 4-2-428
Figure 2-196. Conveyor Attachments (Rear End) - Narrow ............................. 4-2-430
Figure 2-197. Grease Line Assembly Option - Conveyor Bearings ................. 4-2-432
Figure 2-198. Conveyor Cover ........................................................................ 4-2-434
Figure 2-199. Conveyor Hydraulic Drive Assembly - Standard........................ 4-2-436
Figure 2-201. Conveyor Hydraulic Drive Assembly - Narrow (Option D) ......... 4-2-440
Figure 2-202. Conveyor Belt Control Installation - Manual
(Sliding Lever) ....................................................................................... 4-2-442
(Rotating Lever) .................................................................................... 4-2-444
Figure 2-204. Conveyor Belt Control Installation - Electric .............................. 4-2-446
Figure 2-205. Conveyor Belt Control Installation - Electric
(In-Holster Option) ................................................................................ 4-2-448
(Hanger Plate Option) ........................................................................... 4-2-450
Figure 2-207. Emergency Shutdown Switch Assembly ................................... 4-2-452
CD314 INTRO-xxxv
Rev 29
Figure 2-208. Emergency Stop Button - Conveyor (4 Locations) .................... 4-2-454

Figure 2-209. Emergency Stop Button - Conveyor (4 Locations)
(CE Option) ........................................................................................... 4-2-456
Figure 2-210. Conveyor Lift Arm Assembly - Front .......................................... 4-2-458
Figure 2-211. Conveyor Lift Arm Assembly - Rear ........................................... 4-2-460
Figure 2-212. Cam Assembly .......................................................................... 4-2-462
Figure 2-213. Conveyor Safety Props ............................................................. 4-2-464
Figure 2-214. Side Rail Assembly - 4" (Right Side) ......................................... 4-2-466
Figure 2-215. Side Rail Assembly - 4" (Left Side) ........................................... 4-2-468
Figure 2-216. Side Rail Assembly - 4" (Narrow Conveyor) .............................. 4-2-470
Figure 2-217. Side Rail Assembly - 14" (Right Side) ....................................... 4-2-472
Figure 2-218. Side Rail Assembly - 14" (Left Side) ......................................... 4-2-474
Figure 2-219. Hand Rail Assembly - 30" and 32" ............................................ 4-2-476
Figure 2-220. Hand Rail Assembly - OPT-HAN-005 (Right Side) .................... 4-2-478
Figure 2-221. Hand Rail Assembly - OPT-HAN-005 (Left Side) ...................... 4-2-480
Figure 2-224. Hand Rail Assembly - Locking with Telescoping
Handrail Extender (OPT-HAN-003) ...................................................... 4-2-490
Figure 2-225. Hand Rail Assembly - 30" (Standard Conveyor) ....................... 4-2-492
Figure 2-226. Hand Rail Assembly - 30" (Narrow Conveyor) .......................... 4-2-494
Figure 2-227. Hand Rail Assembly - CRJ (OPT-HAN-020) ............................. 4-2-496
Figure 2-228. Hand Rail Assembly - Fixed ...................................................... 4-2-498
Figure 2-229. Hand Rail Assembly - Fixed (Right Side) (BAW) ....................... 4-2-500
Figure 2-230. Hand Rail Assembly - Fixed (Left Side) (BAW) ......................... 4-2-502
Figure 2-231. Conveyor Guards Installation .................................................... 4-2-504
Figure 2-232. Engine, Deutz F4M2011 (Tier II)
with Durst Transmission (FedEx) .......................................................... 4-2-506
Figure 2-233. Engine Cooling System -
Deutz w/ Durst Transmission (FedEx) .................................................. 4-2-508
Figure 2-234. Durst Torque Converter (FedEx) ................................................ 4-2-510
Figure 2-235. Durst Transmission Option - Brakes (FedEx) ............................ 4-2-512
Figure 2-236. Durst Transmission Option - Gear, Clutch Drive
and Pump Assemblies (FedEx) ............................................................ 4-2-516
SECTION 3: NUMERICAL INDEX ............................................................................................... 4-3-1
SECTION 4: ALPHABETICAL INDEX ........................................................................................ 4-3-1
INTRO-xxxvi CD314
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Chapter 5: Appendices
SECTION 1: PERIODIC MAINTENANCE CHECKLIST ............................................................. 5-1-1
A. Daily and Weekly Checks ..................................................................................... 5-1-1
B. Monthly and Two-Month Checks .......................................................................... 5-1-2
C. Five-Month, Six-Month, and Yearly Checks .......................................................... 5-1-3
SECTION 2: ADDITIONAL INFORMATION & PUBLICATIONS ................................................ 5-2-1

A. Description ............................................................................................................ 5-2-1
CD314 INTRO-xxxvii
Rev 29
COPYRIGHT NOTICE
This manual is copyrighted as an unpublished work.
This manual contains the confidential and proprietary information of TUG.
Neither this document, nor any information contained herein, may be reproduced or redistributed in any form
whatsoever without the express, written consent of an authorized agent of TUG.
Any attempt by any person other than an authorized agent of TUG to alter the contents of this manual in any
way shall be construed as copyright infringement, punishable by all applicable laws.
All vendor literature contained in this manual is the copyrighted property of the respective vendors, protected
by the same laws governing this operation and maintenance manual.
© Copyright 2007 by TUG. All rights reserved.
INTRO-xxxviii CD314
Rev 29
INTRODUCTION
The information and instructions in this handbook are intended to acquaint the operator with the important
operating features of the TUG model 660 Mobile Belt Loader. The various controls, gauges, switches, and
operating features are explained and illustrated throughout this handbook. Personnel responsible for operation
of the vehicle should read this manual carefully to become familiar with vehicle operation.
UNIT IDENTIFICATION
To aid the technician in repair or service work on this unit, a TUG identification plate is located on the
operator's compartment of the unit.
The serial number identification of each unit will appear on the nameplate along with the date of manufacture.
The mailing address of TUG is also located on the data plate below the TUG logo. This necessary information
will ensure the customer a fast and accurate response to any parts and/or service request.
Please verify the serial number on the identification nameplate of the unit and enter your unit serial number
here:
If applicable, enter your company identification number
here:
CD314 INTRO-xxxix
Rev 27
MODEL NUMBER CODING
660 - 1 4 - 207
Conveyor Variations:
660 = 24 ft. Long
661 = 28 ft. Long Controls: Serial
663 = 31.5" Wide (Narrow) 1 = Manual Sliding Lever Number
2 = Manual Rotating, 2 Places
3 = Manual Rotating, 3 Places
4 = Electric Pushbutton, 3 Places
Engine: 5 = Manual Rotating, 4 Places
= Electric Drive
1 = Ford 300 CID (4.9L) 6-Cyl Gasoline
42 = Ford ESG-642 (4.2L) 6-Cyl Gasoline
8 = Cummins/Onan A3.4 Diesel
4 = Perkins 4.236 Diesel
6 = Perkins 4.135 Diesel
13 = Perkins 1000-4 243 CID (4.0L) 4-Cyl Diesel
23 = Perkins 1104C-44 Tier II Diesel
14 = Deutz 1011F Diesel
24 = Deutz F4M2011 Tier II Diesel
25 = Cummins B3.3 Diesel
D25 = Cummins B3.3 Diesel with Durst Trans.
INTRO-xl CD314
Rev 29
TECHNICAL ASSISTANCE
Direct any questions concerning the operation of the 660 Mobile Belt Loader to:
TUG Technologies Corporation

815 Allgood Road
Marietta, GA 30062
Domestic: 1-800-989-8499
International: (770) 422-8021
Fax: (770) 422-8730
All information in this manual is based on the latest production information available at the time of
publication. Direct any questions concerning the contents or format of this manual to:
TUG Technologies Corporation

Attn: TUG Shop
815 Allgood Road
Marietta, GA 30062
Domestic: 1-800-989-8499
Fax: (770) 422-8730
Email: [email protected]
CD314 INTRO-xli
Rev 29
AIRCRAFT GROUND SUPPORT EQUIPMENT

WARRANTY POLICY STATEMENT
This Policy Statement sets forth the terms of the warranty provided by TUG Technologies Corp. with respect to ground power units, air start units, tow tractors,
cargo tractors and other equipment sold for use in the commercial aviation industry (“Aircraft Ground Support Equipment”).
STATEMENT OF WARRANTY AGAINST DEFECTS
Subject to the limitations and exclusions set forth below, TUG Technologies Corp. will repair or replace any defective or malfunctioning part of the Aircraft
Ground Support equipment for a period of twenty-four (24) months from the date first placed in service, or twenty-eight (28) months from date of shipment, or
the first 2,000 hours of operation, whichever expires first. Each piece of Aircraft Ground Support Equipment shall be presumed to have been placed in service
on the date of the TUG Technologies Corp. start-up report or, if there is no such report, on the date of shipment by TUG Technologies Corp. to the first retail
purchaser (“Buyer”).
WARRANTY AGAINST PATENT INFRINGEMENT
TUG Technologies Corp. warrants that none of the Aircraft Ground Support Equipment, the use thereof within the United States, or the applications, processes
or designs employed in the manufacture thereof infringes on the valid claim of any U.S. letter patent, patent application, copyright, trade secret or any other
property right of any third party. In the event of a breach or alleged breach of this warranty TUG Technologies Corp. shall, at its own expense, defend any suit
or proceeding brought against Buyer and shall fully protect and indemnify Buyer against any liability, cost, recovery or other expense in or resulting from such
suit or claim of infringement. Buyer shall give prompt notice in writing of any notice of claim of such suit and Buyer agrees to cooperate with TUG Technolo-
gies Corp. to enable it to make such defense. If in any such proceeding, the Aircraft Ground Support Equipment or any part thereof is held to constitute an
infringement and the full or partial use of the Aircraft Ground Support Equipment is enjoined, TUG Technologies Corp. shall, at no cost to Buyer, (i) obtain for
Buyer a license to use the Aircraft Ground Support Equipment or (ii) modify the Aircraft Ground Support Equipment so as to avoid the infringement without
degradation in performance. If TUG Technologies Corp. cannot obtain such a license, or the Aircraft Ground Support Equipment cannot be so modified, or if as
a result of any suit or infringement or alleged infringement, TUG Technologies Corp. may elect not to deliver, or may be prevented from delivering, the Aircraft
Ground Support Equipment or any part or component thereof, TUG Technologies Corp. shall, as Buyer’s exclusive remedy, promptly refund to Buyer all money
paid by Buyer for the Aircraft Ground Support Equipment.
EXCLUSIONS OF LIABILITY
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TUG TECHNOLOGIES CORP.’S LIABILITY UNDER THE FOREGOING
WARRANTY SHALL BE LIMITED TO THE COSTS OF REPAIR OR REPLACEMENT BY TUG TECHNOLOGIES CORP. OF ANY DEFECTIVE PART
OR WORKMANSHIP. TUG TECHNOLOGIES CORP. SHALL NOT HAVE ANY LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES,
INCLUDING LOSS OF USE AND LOST PROFITS, IN CONNECTION WITH THE PURCHASE, SALES, SHIPMENT, SERVICE, REPAIR OR OPERATION
ARISING FROM THE FAILURE OF ANY AIRCRAFT GROUND SUPPORT EQUIPMENT OR A COMPONENT THEREOF, OR A BREACH OF ANY
WARRANTY. IN NO EVENT SHALL TUG TECHNOLOGIES CORP.’S LIABILITY TO ANY PERSON EXCEED THE PURCHASE PRICE OF THE TUG
TECHNOLOGIES CORP. AIRCRAFT GROUND SUPPORT EQUIPMENT.
TUG Technologies Corp. will, at its sole option, repair or replace any component, part or parts, if found on examination by TUG Technologies Corp. to be
defective and if the necessary return charges are prepaid by the Buyer. This applies to TUG Technologies Corp. manufactured components. Purchased compo-
nents will be handled based on their individual warranties.
Certain Aircraft Ground Support Equipment are installed on trucks or trailers supplied by TUG Technologies Corp. but manufactured by others. In addition,
most Aircraft Ground Support Equipment includes tires that are covered by the warranty issued by the original manufacturer. The warranty of TUG Technolo-
gies Corp. does not cover any failure of the chassis, drive train, cab or other part of the truck or trailer on which Aircraft Ground Support Equipment is installed
other than tow tractors or cargo tractors manufactured by TUG Technologies Corp.. Tires are specifically excluded from any warranty by TUG Technologies
Corp. and are covered only by the warranty, if any, extended by the original manufacturer.
TUG Technologies Corp. has not authorized any person to assume or create any different warranty, written or oral, express or implied, or any other liability on
behalf of TUG Technologies Corp. with respect to the Aircraft Ground Support Equipment.
TUG Technologies Corp. reserves the right to make changes in design and changes or improvements upon its products without any obligation upon itself to
install the same upon its products theretofore manufactured.
The foregoing warranty gives Buyer specific legal rights that may vary from state to state. Some states do not permit the limitation of incidental or consequential
damages or limitation of remedies under warranties. The above limitations apply only to the extent permitted by applicable law.
BUYER’S RESPONSIBILITY
TUG Technologies Corp. provides Buyer with a copy of the relevant operator manuals containing vital information relating to the proper use and maintenance
of the Aircraft Ground Support Equipment. Additional copies of operator manuals are available from TUG Technologies Corp. at a small charge. Any repairs
arising from failure to maintain the Aircraft Ground Support Equipment in accordance with the operator manuals, from operation of the Aircraft Ground
Support Equipment in a manner not recommended by the operator manual, or from the use of fuels, lubricants or coolants not meeting the specifications set
forth in the operator manuals, are for the account of Buyer.
Many factors affect the performance and reliability of the Aircraft Ground Support Equipment. Specific output ratings and operating parameters have been
established by TUG Technologies Corp.. Operation outside of the recommended parameters can adversely affect the service life of the Aircraft Ground Support
Equipment.
Buyer shall be responsible for all repairs arising from operation of Aircraft Ground Support Equipment above its output ratings, outside its recommended
operating parameters or misuse, accident, foreign object damage or damage caused by a third party.
The Aircraft Ground Support Equipment will require repairs and adjustments over time. The repairs should be performed only by TUG Technologies Corp.
authorized mechanics and with equipment and parts meeting the TUG Technologies Corp. specifications set forth in the operating manuals. Moreover, certain
items installed on the Aircraft Ground Support Equipment, such as belts and filters, wear out over a period of time and must be periodically replaced. Buyer
shall be responsible for any filters, belts, hoses or other normal maintenance items. Buyer shall be responsible for any repairs arising from alterations to the
Aircraft Ground Support Equipment, repairs performed by a person other than authorized representatives of TUG Technologies Corp. or the use of maintenance
items or parts not meeting the TUG Technologies Corp. specifications set forth in the operator manuals. The cost of routine or required maintenance and service
is the responsibility of the Buyer. The Buyer is required to keep documented evidence of when and by whom maintenance and service are performed.
INTRO-xlii CD314
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IN THE EVENT OF A FAILURE

1. Unless there is a threat to life or property, Buyer shall immediately cease using any Aircraft Ground Support Equipment that exhibits any fuel or oil leak,
vibration, unusual noise, high temperature, low oil pressure, black or white smoke, excessive fuel or oil consumption, or any other abnormal condition.
2. Do not disassemble or otherwise attempt to repair the Aircraft Ground Support Equipment. Contact TUG Technologies Corp. for the name and address of
the nearest facility authorized to repair Aircraft Ground Support Equipment. Have available all serial numbers, model numbers, date of purchase and other
information that will assist TUG Technologies Corp. to identify the equipment.
3. TUG Technologies Corp.’s Warranty Department will troubleshoot the problem and direct the Buyer to the nearest authorized repair facility, or dispatch a
field service representative to the location of the Aircraft Ground Support Equipment or provide buyer with replacement parts to be installed by Buyer.
Buyer will be asked for a purchase order or other commitment to pay any expenses that are not covered by the applicable warranty.
4. TUG Technologies Corp. will repair warranted failures during normal business hours using new or remanufactured parts at the option of TUG Technologies
Corp. Warranty Department. Buyer must pay for any repairs or charges not covered by the applicable warranty at the time services are rendered unless other
arrangements are made in advance.
5. TUG Technologies Corp. will invoice Buyer for all warranty replacement parts that are shipped for Buyer installation. Buyer shall be entitled to full credit
against the cost of such part, other than transportation charges, upon the return of the failed parts and determination by TUG Technologies Corp.’s Warranty
Department that such failure was covered by warranty. Such invoice shall be payable in full unless the failed part is returned within ten (10) days after
invoice date.
IF YOU HAVE A QUESTION
If you have any questions regarding the applicable warranty on your Aircraft Ground Support Equipment, contact:
TUG Technologies Corp.

815 Allgood Road
Marietta, GA 30062
Domestic: 1-800-989-8499
Fax: (770) 422-8730
E-mail: [email protected]
CD314 INTRO-xliii
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HOW TO USE THIS MANUAL

Important Notice: TUG recommends that the vehicle operator thoroughly study the contents of this handbook
before attempting to operate the vehicle.
This handbook is divided into five chapters. Refer to the Table of Contents at the front of this manual and each
chapter for details of chapter content.
Page numbering system uses a three-part page number. The first number represents the chapter in which the
page appears, the second number indicates the section within that chapter, while the third number is the page
number within that section.
Warnings, Cautions, and Notes are used throughout this handbook. Look for the following symbols, which
point out items of importance to the safety of the individual and protection of equipment.
WARNING: SAFETY NOTES THAT MUST BE FOLLOWED TO AVOID

SERIOUS INJURY TO PERSONNEL OR EVEN DEATH.
CAUTION: SAFETY NOTES THAT NEED TO BE FOLLOWED TO

PREVENT DAMAGE TO EQUIPMENT.
Note NOTE: Relevant information for the reader, that is not hazard-related.
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660 Mobile Belt Loader Safety
SAFETY
A. DISCUSSION
Operator and mechanic safety is so important at TUG that the initial design and build of every product
undergoes a thorough review of all the components to produce the safest equipment available today.
To reinforce this action, a separate chapter of this manual has been devoted to safety and must be read
by every operator and mechanic that may be involved with this equipment.
The safety chapter covers the following:
A. Discussion
B. Safety Features
C. Operator Responsibilities
D. Mechanic Responsibilities
E. Available Safety Items as Extra Cost Options
It is strongly recommended that this chapter be reproduced and bound to your operator’s book along
with your station safety rules.
The Tug Model 660 Mobile Belt Conveyor has been designed and built with operator and mechanic
safety in mind from the beginning. With these design features and precautions combined with
common sense, the TUG 660 Series Mobile Belt Conveyor is the safest belt conveyor available today.
B. SAFETY FEATURES
The following safety features are standard equipment at no additional cost.
1. Recessed headlights.
2. Combination tail and stop lights.
3. Back-up lights.
4. Turn signals with hazard warning.
5. Cooling fan cover.
6. Dual independent brake systems with brake warning light.
7. Power boosted front disc brakes and rear drum brakes.
8. Adjustable over center park brake hand lever.
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Safety 660 Mobile Belt Loader
9. Lighted transmission shift control.
10. Shift control with hand throttle interlock.
11. Transmission shift lever guard.
12. Neutral only start switch in shifter control.
13. Engine speed governor.
14. Automatic transmission.
15. Low center of gravity.
16. Angled right front corner.
17. Ease of maneuverability.
18. Center of steering wheel operated horn.
19. Labeled controls.
20. Left front driver position for excellent visibility.
21. Conveyor lifting emergency pump.
22. Conveyor up safety prop.
23. Hydrostatic steering.
24. Pilot pressure operated cylinder holding valves.
25. Pilot pressure operated reverse belt holding valve.
26. Belt drive cushion valve.
27. Hydraulic system pressure designed at 1500 psi max.
28. All hydraulic hoses rated at 2250 psi.
29. Lagged belt driving roller.
30. Left side guide rail.
31. Right side combination guide rail and 32" hand rail.
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32. Non slip fender surfaces.
33. Boot cutouts in rear bumper for safe access to belt as walkway.
34. Bolted down hydraulic tank and battery cover.
35. Seat belts.
36. Independent expanding shoe and drum park brake on transmission output shaft.
37. Non slip covering on floor board.
38. Non slip “Morton cast” surface on brake and accelerator pedal.
C. OPERATOR RESPONSIBILITIES
1. Follow station safety rules. If you do not have a written list of the safety rules, ask for one
prior to operating this belt loader.
2. Check belt loader lights, brakes, park brake, steering, horn, and tires and alligator lacing
before operating.
3. Do not drive a belt loader with defective brakes, steering, tires, horn, parking brake, alligator
lacing or lights. Check conveyor belt alligator lacing for damaged or raised hooks. Refer to
maintenance section.
4. Keep hands and feet away from rotating parts and tires. Wear secured clothing.
5. Bring belt loader to a complete halt and set park brake before dismounting.
6. Use the seat belts.
7. Do not shift transmission into gear with engine above idle speed. Keep foot off accelerator
when shifting.
8. Bring the belt loader to a complete stop before shifting from reverse to drive or from drive to
reverse.
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9. Check that path is clear prior to backing.
(a) Check local station rules and blow horn before backing up if permitted.
(b) If not permitted, follow applicable station rules for alerting other personnel prior to
backing.
10. Use particular caution when in congested areas and around blind corners and row of carts. Be
alert for other equipment and personnel.
11. Never operate at speeds inconsistent with operating conditions. Limit speed to insure
adequate time for braking in an emergency.
12. Do not use the belt loader to push other equipment. Use the proper towing equipment.
13. Do not allow the belt loader to be pushed by other equipment. Use the proper towing
equipment.
14. Do not tamper with the engine speed governor.
15. Do not use the belt loader as a man lift for other personnel. Use the proper equipment.
16. Do not walk on the fenders when wet or icy.
17. Do not walk on any part of the conveyor other than the belt as the frame may be slippery.
18. Do not ride on the belt, conveyor, or fenders.
19. Do not ride the belt if it is moving.
20. Use the right side hand rail when walking on the conveyor belt.
21. Keep hands, feet and clothing away from the underside of the conveyor.
22. Do not put your hands underneath the conveyor.
23. Check alligator lacing for damaged or raised hooks.
24. Do not wear rings on fingers while using the belt conveyor.
25. Check that the rear guard and filler plate at the rear roller is tight and adjusted as close to the
roller as possible.
26. Know and understand the conveyor belt control stations operation.
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27. Do not put the conveyor into the aircraft.
28. Do not approach the aircraft when personnel are present in the doorway.
29. Operate at a creep speed when approaching aircraft or within 20 feet of aircraft.
30. Always approach aircraft with the conveyor in the lowered position. Stop 5 feet from the
aircraft, raise the conveyor as required and creep into position.
31. Come to a complete stop before dismounting.
32. Carry no passengers unless a seat with seat belts has been provided.
D. MECHANIC RESPONSIBILITIES
WARNING: ALWAYS USE THE SAFETY PROPS WHEN WORKING

UNDER THE CONVEYOR.
1. Keep hands and clothing away from rotating parts.
2. Wear secured clothing.
3. Use the conveyor safety prop whenever you are working under the conveyor.
4. Stop the engine when adjusting the alternator belt or hydraulic pump belt.
5. Keep hands clear of the cooling fan.
6. Disconnect the battery positive cable when working on or under the conveyor.
7. Check governor operation and set at 2400 rpm max.
8. Do not substitute throttle return springs with lighter or other springs.
9. Check brakes and fill master cylinder with DOT 3 brake fluid.
10. When tracking the conveyor belt, be sure to stop the belt when making adjustments on the left
front corner, as the drive chain is in that area. The other three corners can be adjusted with the
belt running but keep hands out from under conveyor.
11. Check all lights.
12. Check for hydraulic leaks.
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13. Check horn operation.
14. Check neutral start only switch for proper adjustment and operation.
15. Check tire and wheel condition along with proper inflation pressures.
16. Torque all lug nuts at 125 ft-lb.
17. Use proper lifting equipment safely when removing or replacing heavy components.
18. When working underneath, be sure the belt loader is supported properly on secure jack stands.
Do not rely on hydraulic jacks to support the belt loader.
19. If the belt loader is on a hydraulic or air operated lift, be sure safety support or lock is in
position prior to working under the belt loader.
20. Use a proper transmission jack, and secure the transmission when removing or replacing it.
21. Jack the drive wheels off the floor when troubleshooting the drive system.
22. Do not remove the radiator cap when hot as serious burns may result. Allow to cool first.
23. Take nothing for granted when the safety of the tractor or the operator is at stake. Remember,
the operator is depending on you to provide him with a safe belt loader.
24. Keep good maintenance records.
E. AVAILABLE SAFETY ITEMS AS EXTRA COST OPTIONS
1. Backup alarm.
2. Amber flashing light.
3. Amber strobe light.
4. Mud and snow tires.
5. Work lights.
6. Reflective striping.
7. Engine kill, “momentary contact” buttons on the conveyor.
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8. Engine kill “on-off” buttons on the conveyor.
9. Conveyor kill only, “on-off” buttons or toggle switches on conveyor.
10. Transmission neutral only and park brake applied safety circuit for belt conveyor movement
interlock (must be in neutral, park brake applied for conveyor to operate).
11. Gap filler strip between conveyor belt and front rubber bumper.
12. Rubber bumper roll across the rear of the conveyor frame.
13. Steel channel across the rear of the conveyor frame.
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SAFETY-viii CD314
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Chapter 1
660 Mobile Belt Loader Table of Contents
CHAPTER 1: GENERAL INFORMATION AND

OPERATING INSTRUCTIONS
TABLE OF CONTENTS
SECTION 1: DESCRIPTION ..................................................................................................... 1-1-1

A. Application ............................................................................................................ 1-1-1
B. Component / System ............................................................................................ 1-1-1
1. Power Package ........................................................................................ 1-1-1
2. Drive Shaft ................................................................................................ 1-1-1
3. Drive Axle .................................................................................................. 1-1-2
4. Steer Axle .................................................................................................. 1-1-2
5. Brakes ...................................................................................................... 1-1-2
6. Chassis .................................................................................................... 1-1-2
7. Body .......................................................................................................... 1-1-2
8. Conveyor................................................................................................... 1-1-3
9. Operator's Compartment .......................................................................... 1-1-3
10. Electrical System ...................................................................................... 1-1-3
11. Hydraulic System ...................................................................................... 1-1-4
SECTION 2: OPERATION AND PROCEDURES ..................................................................... 1-2-1

A. Instrument Panel................................................................................................... 1-2-1
B. Maneuvering Controls ........................................................................................... 1-2-1
C. Conveyor Controls ................................................................................................ 1-2-1
D. Main Electrical Supply ........................................................................................... 1-2-2
E. Preliminary Checks .............................................................................................. 1-2-2
F. Maneuvering Procedures ...................................................................................... 1-2-2
G. Conveyor Safety Prop ........................................................................................... 1-2-4
SECTION 3: SPECIFICATIONS ................................................................................................ 1-3-1

A. General ................................................................................................................. 1-3-1
1. Dimensions ............................................................................................... 1-3-1
2. Performance ............................................................................................. 1-3-1
3. Other Specifications.................................................................................. 1-3-1
B. Engine .................................................................................................................. 1-3-2
1. Gasoline .................................................................................................... 1-3-2
(a) Ford 300 CID ................................................................................. 1-3-2
(b) Ford ESG-642 (4.2L)..................................................................... 1-3-2
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Table of Contents 660 Mobile Belt Loader
2. Diesel ........................................................................................................ 1-3-3

(a) Perkins 4.236 ................................................................................ 1-3-3
(b) Perkins 1004-42 ............................................................................ 1-3-3
(c) Perkins 1104C-44 (Tier II) .............................................................. 1-3-3
(d) Deutz F4L 1011F .......................................................................... 1-3-4
(e) Deutz F4M 2011 ............................................................................ 1-3-4
(f) Cummins/Onan ............................................................................ 1-3-5
(g) Cummins B3.3 Diesel Engine ....................................................... 1-3-5
C. Transmission ........................................................................................................ 1-3-5
D. Heights and Angles ............................................................................................... 1-3-6
E. Safety Features .................................................................................................... 1-3-8
1. Shifter/Hand Throttle Interlock ................................................................... 1-3-8
2. Anti-Restart Ignition Switch ....................................................................... 1-3-8
3. Emergency Stop Switch ........................................................................... 1-3-8
4. Protecto-Start ............................................................................................ 1-3-8
5. Side/Hand Rails ........................................................................................ 1-3-8
6. Finger Guard ............................................................................................. 1-3-8
7. Shifter Guard ............................................................................................. 1-3-8
8. Safety Props ............................................................................................. 1-3-9
9. Neutral Safety Start Switch ....................................................................... 1-3-9
10. Parking Brake ........................................................................................... 1-3-9
11. Pilot Operated Hydraulic Holding Valves ................................................... 1-3-9
12. Grit Paper .................................................................................................. 1-3-9
SECTION 4: SHIPPING ............................................................................................................. 1-4-1

A. Preparation ........................................................................................................... 1-4-1
1. Radiator .................................................................................................... 1-4-1
2. Fuel Cell .................................................................................................... 1-4-1
3. Battery ...................................................................................................... 1-4-1
4. Checks ..................................................................................................... 1-4-1
B. Preparation for Operation ..................................................................................... 1-4-2
1. Battery ...................................................................................................... 1-4-2
2. Radiator .................................................................................................... 1-4-2
3. Fuel Cell .................................................................................................... 1-4-2
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SECTION 5: STORAGE ............................................................................................................ 1-5-1

A. For One Month ...................................................................................................... 1-5-1
l. Engine ....................................................................................................... 1-5-1
2. Transmission ............................................................................................ 1-5-2
3. Axle and Reduction Gear Box ................................................................... 1-5-2
4. Tires .......................................................................................................... 1-5-2
5. Lubrication ................................................................................................ 1-5-2
6. Fluid Levels ............................................................................................... 1-5-2
7. Wheel Bearings ........................................................................................ 1-5-2
8. Battery ...................................................................................................... 1-5-2
B. Indefinite Period .................................................................................................... 1-5-3
1. Engine ....................................................................................................... 1-5-3
2. Transmission ............................................................................................ 1-5-4
3. Axle and Reduction Gear Box ................................................................... 1-5-4
4. Tires .......................................................................................................... 1-5-4
5. Lubrication ................................................................................................ 1-5-4
6. Levels ....................................................................................................... 1-5-4
7. Wheel Bearings ........................................................................................ 1-5-4
8. Battery ...................................................................................................... 1-5-4
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1-TOC-iv CD314
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Chapter 1
660 Mobile Belt Loader Section 1
SECTION 1: DESCRIPTION
A. APPLICATION
The TUG model 660 is a self-propelled vehicle designed to load and unload baggage, light freight and mail into
and out of the lower hold of aircraft. The conveyor may also be used to transfer freight from trucks or
between any two points at the same or differing elevations.
B. COMPONENT / SYSTEM
1. Power Package
The tractor is equipped with an industrial type engine (4-cylinder diesel or 6-cylinder gasoline)
with an automatic transmission. The engine will be certified by the manufacturer to meet the
emissions standards required by Federal Law which are applicable at the date of
manufacture. The gasoline engine is designed to operate satisfactorily using 87 Octane no-
lead fuel, and the diesel engine operates satisfactorily using diesel fuel number 2 and other
fuels (see engine manual for list of acceptable fuels).
(a) Engine
(1) Gasoline & CNG: The gasoline engine is a heavy duty, industrial type with a
short stroke and exhaust valve rotators.
(2) Diesel: The diesel engine is a heavy duty, industrial type with four (4) stroke
cycle and direct injection.
(b) Transmission
(1) Ford: The C6 3-speed (diesel) or 2-speed (gasoline) automatic transmission is

equipped with a torque converter and park brake assembly.
(2) Durst (option): The GSE-1 Velvet Drive single-speed transmission, its torque
converter, output coupling and brake actuation mechanism have the same
mounting points to the engine, vehicle and axle drive shaft as a Ford C6
transmission fitted with a parking brake. The bell housing on the Durst GSE-1
transmission is detachable from the main transmission case. The parking
brake is a drum with shoe design which is mechanical actuation. SAE #4 bell
housing is available for connecting to the Cummins B3.3L engine.
2. Drive Shaft
The tractor’s drive shaft is an automotive type with double universal joints and a spline
coupling.
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3. Drive Axle
The rear (drive) axle is a Dana Model 60 with full floating axles and drum brakes.
4. Steer Axle
The front (steer) axle is a Dana Model 44 with disc brakes.
5. Brakes
(a) Hydraulic service brakes are provided on all four wheels. The master cylinder is
mounted in front of the instrument panel. Pressure is transmitted to all four brake
assemblies by depressing the brake pedal.
(b) A rear wheel cable-actuated parking brake is provided, and is engaged by the brake
lever mounted to the right of the seat in the operator’s compartment.
6. Chassis
The 660 Mobile Belt Loader is built on a heavy duty chassis which includes the power
package and running gear. The chassis has a 110" wheel base, formed steel channel frame
supported by the front and rear axles.
7. Body
(a) The vehicle's body panels are formed from 3/16" steel and bolted to the chassis. The
front and rear fenders are installed with standard mounting hardware and are
independently replaceable from the center section.
(b) The 3/16" formed steel body panels are fabricated in 6 sections (3 sections on right
and 3 sections on the left hand side of vehicle). The front and rear sections
(representing the front and rear fenders) are mounted separately from the center
section and, if necessary, may be replaced independently.
(c) A body panel support structure is integrated with the vehicle chassis which
incorporates the pivot and attaching points for the front and rear lift frames and the
lift cylinders.
(d) Protective rub strips can be attached to the full length of both sides of the vehicle to
afford further protection for the body panels.
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8. Conveyor
(a) The conveyor is frabricated from standard structural shapes and formed steel, and is
attached to the chassis through front and rear lifting frames.
(b) The front cylinder, supporting the front lifting frame, raises the conveyor to 170" on
the Model 660, and 181" on the Model 661.
(c) The conveyor belt, 24" wide, is supported by 2" diameter rollers and is hydraulic motor
driven through a roller chain reduction. The front roller is mounted in a flange block
with a screw-adjustable take-up that allows 6" of adjustment. Crowder rollers under
the support rollers direct the return side of the belt into areas where required
clearances around fixed components is maintained. An inverted angle iron track on
the lower forward section of the conveyor maintains lateral stability through V-shaped
rollers mounted to the front lift frame.
(d) Operator stations for controlling the conveyor belt are located at each end of the
conveyor. When electric belt controls are supplied, remote actuation of conveyor
functions is available.
9. Operator's Compartment
(a) The operator's compartment contains all the required accessories to drive the vehicle,
and to control the lifting and lowering of the conveyor.
(b) Engine controls are mounted in the operator’s compartment instrument panel and
include oil pressure gauge, water temperature gauge, ammeter (charge-discharge),
hour meter, ignition switch and light switches.
10. Electrical System
(a) Electrical power is supplied by an alternator, belt-driven, mounted on the side of the
engine. The system is a 12-volt, direct current system with negative ground.
(b) All operating circuits are wired through the ignition switch and are protected by
20 Amp circuit breakers as follows:
CB-1 20 Amp Ignition

CB-2 20 Amp Electric Conveyor Controls (Optional)
CB-3 20 Amp Lighting
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11. Hydraulic System
(a) The hydraulic schematic (see Chapter 2, Section 2) represents an open center system
that supplies power to raise and lower the conveyor and to drive the conveyor belt.
(b) Hydraulic power is supplied by a hydraulic pump, belt-driven, mounted on the side of
the engine. The pump supplies 9 gpm at 1500 rpm to raise and lower the conveyor
and to drive the conveyor belt.
(c) Hydraulic oil from the 10-gallon reservoir (located in the left center section body
panel) delivered by the pump passes through the relief valve (factory set at 1500 psi).
Past the relief valve, oil is directed to the two-spool, manually-controlled valve (with
built-in relief and power beyond feature) that controls the front and rear lift cylinders.
The valve is located beneath the driver’s seat for convenience and accessibility. Oil
flow is then directed to the valve that controls the direction of the conveyor belt
motor. For electrical controls, the solenoid valve is located on the left hand frame
channel of the chassis. For mechanical controls, the manual valve is located on the
underside of the conveyor near the forward end. From the belt valve, oil flows back to
the brake booster, through the steering valve, and back to the tank through the return
line filter.
(d) Both front and rear cylinders are locked in any position by holding valves. The orbital
motor has incorporated a counter-balance and cushion valve in the circuit.
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SECTION 2: OPERATION AND PROCEDURES
A. INSTRUMENT PANEL
The instrument panel in the operator’s compartment contains the following gauges and electro-
mechanical devices:
1. Oil Temperature
2. Ammeter (Charge/Discharge)
3. Oil Pressure
4. Headlight Switch
5. Override Switch
6. Ignition Switch
7. Hour Meter
B. MANEUVERING CONTROLS
1. Steering Wheel
2. Brake Pedal
3. Foot Throttle
4. Turn Signal
5. Hand Throttle
6. Direction Selector
C. CONVEYOR CONTROLS
1. Conveyor height controls in the operator’s compartment (located below driver’s seat) are
limited to:
(a) Front cylinder extension/retraction

(b) Rear cylinder extension/retraction
2. Electrical belt drive controls, when provided, are located on the left side of the conveyor at
the front and on both sides of the conveyor at the rear.
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D. MAIN ELECTRICAL SUPPLY
The main electrical supply panel is located below the instrument panel.
1. See the electrical schematics in Chapter 2, Section 2 for description of electrical components.
2. Control relays for the electrical conveyor belt drive solenoid control valves are located on the
conveyor frame.
E. PRELIMINARY CHECKS
Procedures for preliminary checks before maneuvering the vehicle to an aircraft shall include (but
may not be limited to) the following items:
1. Fuel Level
2. Tire Inflation
3. Engine Oil Level
4. Transmission Oil Level
5. Service Brake Effectiveness
6. Parking Brake Effectiveness
7. Vehicle Drive Forward
8. Vehicle Drive Reverse
9. Conveyor Belt Drive Forward
10. Conveyor Belt Drive Reverse
11. Front Cylinder Extension
12. Front Cylinder Retraction
13. Rear Cylinder Extension
14. Rear Cylinder Retraction
F. MANEUVERING PROCEDURES
Procedures for maneuvering the vehicle to an aircraft are outlined below:
WARNING: OBSERVE ALL SAFETY PRECAUTIONS DISCUSSED IN

THE SAFETY SECTION OF THIS MANUAL.
1. Start engine.
(a) Apply parking brake.
(b) Move transmission selector to Neutral. (Starter motor will not activate unless selector
is in Neutral).
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(c) Move ignition switch to “Start”.
(d) Allow ignition switch to return to “On”.
(e) Switch must be returned to “Off” before it can be moved to start again.
Note NOTE: Refer to dash decal for cold starting instructions.
2. Select transmission drive (FWD/REV).
A Morse control is connected to the transmission shift lever through a flexible push/pull
cable. The Morse control incorporates the hand throttle and the transmission drive selector in
two levers. The lever to the left (when seated in the driver’s compartment) is the hand throttle
and the lever to the right is the transmission drive selector. To select a vehicle drive direction:
(a) Move transmission drive selector lever up (toward instrument panel) to select reverse
drive direction.
(b) Move transmission drive selector lever down (toward driver’s seat) to select forward
drive direction.
(c) Neutral is located midway between forward and reverse and is indicated by a positive
stop notch into which the spring loaded lever will fall when shifting.
(d) The hand throttle lever is used to set the engine speed which directly controls the
conveyor belt speed. Move the hand throttle lever down (toward the driver’s seat) to
increase engine/belt speed.
(e) Transmission lever will not move into forward or reverse with the hand throttle
advanced.
3. Release parking brake.
The parking brake is a cable-actuated type attached to the transmission tailshaft. The brake-
actuating lever is located to the right of the driver’s seat in the driver’s compartment.
(a) To apply parking brake, lift actuating lever up.
(b) To release parking brake, push actuating lever down.
CD314 1-2-3
Rev 26
Chapter 1
4. Depress foot throttle.
The foot throttle is a conventional automobile or truck accelerator and is connected to the
carburetor or ECM through a direct coupled pull cable.
(a) To increase speed, depress foot throttle.
(b) To decrease speed, release foot throttle.
5. Maneuver vehicle with steering wheel.
The steering system is a hydraulic type powered from the belt-driven hydraulic pump.
(a) To turn left, rotate the steering wheel counter-clockwise.
(b) To turn right, rotate the steering wheel clockwise.
G. CONVEYOR SAFETY PROP
WARNING: ALWAYS USE THE PROP WHEN WORKING UNDER THE

CONVEYOR.
1. The prop is provided to support the front of the conveyor for maintenance, checking oil, etc.
2. To install the prop, raise the front of the conveyor to a height that permits the prop to be
rotated to the “UP” position. Raise the prop to the “UP” position. Slowly let the conveyor
down until prop aligns with sockets on bottom of the lift arm. Be sure the prop is fully
engaged inside sockets before working under the conveyor.
3. Power conveyor down gently onto prop or structural failure may result.
1-2-4 CD314
Rev 26
Chapter 1
SECTION 3: SPECIFICATIONS
A. GENERAL
1. Dimensions
Length ................................................................................................................................ 300 in
Width (excluding side bumpers) ......................................................................................... 78 in
Height .................................................................................................................................. 59 in
Wheel Base ........................................................................................................................ 110 in
Conveyor Length (less front bumper) ............................................................................... 294 in
Conveyor Width (less side rails) ......................................................................................... 34 in
Belt Width ........................................................................................................................... 24 in
Gross Vehicle Weight ..................................................................................................... 7,200 lb
2. Performance
Top Speed ........................................................................................................................ 27 mph
Conveyor Capacity (to 15° angle) ................................................................................... 2000 lb
Max Conveyor Load ............................................ 2000 lb, not to exceed 200 lb per square foot
Belt Control ..................................................................................... Manual, Electric, or Rotary
Conveyor Belt Speeds ......................................................................................... 45 to 90 ft/min
Turning Radius ......................................................... 27 ft, measured to the outside front wheel
Aircraft Capability........................ Will service aircraft with door sill heights from 40" to 170"
3. Other Specifications
Battery .................................................................................................................................. 12V
Ground .......................................................................................................................... Negative
Fuel Tank Capacity ................................................................................................. 15 gal (U.S.)
Hydrauiic Reserve Capacity ................................................................................... 10 gal (U.S.)
Radiator Capacity ............................................................................................................... 8¾ qt
Service Brakes
Rear ..................................... Hydraulic, internal-expanding, drum-type, self-adjusting
Front ....................................................................................................... Hydraulic disc
Rear Axle ..................................................... Dana, single-speed, full differential, semi-floating
Tires .................................................................. 8.00 x 16.5, 6-ply tubeless on 16.5 x 6.0G rims
CD314 1-3-1
Rev 27
Chapter 1
B. ENGINE
1. Gasoline
(a) Ford 300 CID
Type ....................................................................... In-line, 6-Cylinder Overhead Valve

Fuel ................................................................................................ Gasoline - Unleaded
Bore and Stroke ................................................... 101.60 x 101.92 mm (4.00 x 3.98 in)
Displacement .................................................................................................... 300 CID
Governed rpm (full load)........................................................................................ 2500
Net Brake hp at Governed rpm .................................................................................. 95
Torque at 2000 rpm .................................................................................................. 225
Compression Ratio ................................................................................................. 7.9:1
Compression Pressure ............................................................................... 150 - 200 psi
Oil Capacity................................................................................ 7 qt (dry) - 6 qt (refill)
Firing Order ..................................................................................................1-5-3-6-2-4
Idle Speed .................................................................................................. 500-550 rpm
Manifold Vacuum at Idle Minimum .................................................................. 17 inHg
Initial Ignition Timing - B.T.D.C ............................................................................... 6°
Oil Pressure (Hot at 2000 rpm) ..................................................................... 35 - 60 psi
Note NOTE: See Ford Operator's Manual for detailed engine data.
(b) Ford ESG-642 (4.2L)
Number of Cylinders .................................................................................................... 6

Cylinder Arrangement ............................................................................................... V6
Bore and Stroke ........................................................... 96.8 x 95.0 mm (3.81 x 3.74 in)
Total Displacement ................................................................................................ 4.2 L
Compression Ratio ................................................................................................. 9.3:1
Working Cycle .................................................................................................. 4-Stroke
Firing Order ..................................................................................................1-4-2-5-3-6
Fuel .................................................................................................. Unleaded Gasoline
Note NOTE: See Ford Operator's Manual for detailed engine data.
1-3-2 CD314
Rev 27
Chapter 1
2. Diesel
(a) Perkins 4.236
Type ................................................................................................... In-line 4 Cylinder

Fuel ....................................................................................................................... Diesel
Governed rpm ......................................................................................................... 2500
Net Brake hp at Governed rpm .................................................................................. 77
Torque at 2000 rpm .......................................................................................... 180 ft-lb
Compression Ratio .................................................................................................. 16:1
(b) Perkins 1004-42
Type ...................................................................................... 4 Cylinder Vertical In-line

Fuel ....................................................................................................................... Diesel
Aspiration ....................................................................................... Naturally Aspirated
Combustion System ............................................................................... Direct Injection
Displacement ........................................................................................ 256 CID (4.2 L)
Compression Ratio ............................................................................................... 18.5:1
Firing Order ........................................................................................................ 1-3-4-2
Bore and Stroke ........................................................... 103 x 127 mm (4.055 x 5.00 in)
(c) Perkins 1104C-44 (Tier II)
Type ................................................................................................... In-line 4 Cylinder

Bore and Stroke ................................................................................ 105 mm x 127 mm
Cubic Capacity ..................................................................................... 4.4 L (268 CID)
Firing Order ........................................................................................................ 1-3-4-2
Length ................................................................................................................. 663mm
Width .................................................................................................................. 563mm
Height ................................................................................................................. 775mm
Dry Weight ........................................................................................................... 295kg
CD314 1-3-3
Rev 27
Chapter 1
(d) Deutz F4L 1011F

Cylinder Arrangement ............................................................................ Vertical In-line
Bore ..................................................................................................................... 91 mm
Stroke ................................................................................................................ 112 mm
Total Displacement ..................................................................... 2732 cm³ (181 CID)
Working Cycle ........................................................................... 4-stroke Diesel Engine
Combustion System .......................... Naturally Aspirated Engine with Direct Injection
Direction of Rotation....................................................................... Counter Clockwise
Weight w/o Cooling system ............................................................................. 249.5 kg
Lubrication ....................................................................................Pressure Lubrication
SAE Oil ............................................................................................................ 20 W 20
Oil Temp in Sump Oil .............................................................................................. 130
Oil Change with filter .......................................................................................... 10.5 L
Valve Clearance at cold engine inlet ........................................ 0.3mm exhaust:0.5mm
Firing Order ........................................................................................................ 1-3-4-2
Fuel ............................................................................................................. No. 2 Diesel
Note NOTE: See Deutz Operation Manual for more detailed engine data.
(e) Deutz F4M 2011

Cylinder Arrangement ............................................................................ Vertical In-line
Bore ..................................................................................................................... 91 mm
Stroke ................................................................................................................ 112 mm
Total Displacement .......................................................................................... 3108 cm³
Compression Ratio .................................................................................................. 19:1
Working Cycle ........................................................................... 4-stroke Diesel Engine
Combustion System .......................... Naturally Aspirated Engine with Direct Injection
Direction of Rotation............................................. On Left when Looking at Flywheel
Firing Order ......................................................................................................... 1,3,4,2
Note NOTE: See Deutz Operation Manual for more detailed engine data.
1-3-4 CD314
Rev 27
Chapter 1
(f) Cummins/Onan
Type .................................................................................................... Inline 6-Cylinder

Bore ..................................................................................................................... 89 mm
Stroke .................................................................................................................. 92 mm
Oil Capacity.............................................................................................................. 9 qt
Fuel System ............................................. Compact, Distributor-design Injection Pump
Fuel ............................................................................................................. No. 2 Diesel
(g) Cummins B3.3 Diesel Engine

Number of Cylinders ................................................................................................... 4
Bore ......................................................................................................... 95 mm (3.74")
Stroke .................................................................................................... 115 mm (4.53")
Displacement ........................................................................................ 3.3 L (201 CID)
Firing Order ........................................................................................................ 1-2-4-3
Compression Ratio ................................................................................................... 18:1
Rotation (viewed from front) ......................................................................... Clockwise
Aspiration ........................................................................................ Naturally Aspirated
Oil Capacity ........................................................................................ 7.5L (2.0 U.S.G.)
Coolant Capacity ........................................................................ 4.5L (1.2 U.S.G.)Type
C. TRANSMISSION
1. Ford: The C6 3-speed (diesel) or 2-speed (gasoline) automatic transmission is equipped with a
torque converter and park brake assembly.
2. Durst (option): The GSE-1 Velvet Drive single-speed transmission, its torque converter, output
coupling and brake actuation mechanism have the same mounting points to the engine, vehicle
and axle drive shaft as a Ford C6 transmission fitted with a parking brake. The bell housing on
the Durst GSE-1 transmission is detachable from the main transmission case. The parking
brake is a drum with shoe design which is mechanical actuation. SAE #4 bell housing is
available for connecting to the Cummins B3.3L engine
CD314 1-3-5
Rev 29
Chapter 1
D. HEIGHTS AND ANGLES
Figure 3-1. Full Down Rear, Full Up Front
Figure 3-2. Full Up Rear, Full Up Front
Conveyor Attitude Front Rear Angle

Front Up, Rear Down 170" 13" 35°
Front Up, Rear Up 168" 37" 27°
1-3-6 CD314
Rev 27
Chapter 1
Figure 3-3. Full Down Rear, Full Down Front
Figure 3-4. Full Up Rear, Full Down Front
Conveyor Attitude Front Rear Angle

Front Down, Rear Down 40" 36" 1°
Front Down, Rear Up 31" 61" -6°
Nominal 747 Operation 158" 30" 26°
* The front of the conveyor is set 30" above the 128" floor
height of the 747. The rear of the conveyor is set 30" above
the ground.
CD314 1-3-7
Rev 27
Chapter 1
E. SAFETY FEATURES
1. Shifter/Hand Throttle Interlock

This prevents the loader from being shifted into gear while the hand throttle is engaged by
utilizing a single track for both shifter and hand throttle. Only one lever can occupy the track
at a time. A wider neutral position allows one lever to move sideways to provide clearance for
the other.
2. Anti-Restart Ignition Switch

This assures that the starter cannot be engaged while the engine is running. To engage the
starter, the switch must be turned to the off position and then turned to start. The starter
cannot be engaged from the run position without first cycling through the off position.
3. Emergency Stop Switch

This pushbutton switch, located on the end of the conveyor belt assembly, shuts down the
conveyor and engine immediately in an emergency situation. The switch must be reset before
the unit can be restarted. (Optional)
4. Protecto-Start
This is a relay wired between the alternator and starter. If an AC voltage of 3 volts or larger
is detected in the alternator, the relay opens, preventing the starter from engaging while the
alternator is turning. (Optional)
5. Side/Hand Rails
Mounted on the side of the conveyor, these rails prevent the load from falling off the
conveyor as well as prevents the operator from falling should he have to climb the conveyor
to rearrange the load. When not needed, these rails hinge down to conveyor level.
6. Finger Guard
Finger guards are located on the front, rear and bottom of the conveyor. When used correctly,
the adjustable guards help to prevent the operator from getting his fingers caught between the
conveyor belt and the conveyor frame. The guards are designed to be adjusted open as the
belt stretches.
7. Shifter Guard
Integral with the right-hand side of dash, this guard prevents the load from slipping off and
knocking the loader in gear, if the throttle interlock has not been positioned to lock the shift
lever in neutral position.
1-3-8 CD314
Rev 27
Chapter 1
8. Safety Props
Painted yellow and located at the front and rear of the vehicle, these manually engaged safety
devices prevent the conveyor from drifting down during maintenance work. They should be
engaged any time the conveyor is in the raised position for maintenance work.
9. Neutral Safety Start Switch

Located in the shifter/throttle assembly, this switch, wired between the ignition and the
starter, closes when the shifter is in the neutral position, allowing the starter to engage. If the
shifter is in the forward or reverse position, the switch is open and the starter will not engage.
10. Parking Brake

The park brake is located on the drive shaft and is activated by an Orchlin over-center lever.
When parking brake is engaged, the loader will not move, even if shifted into gear.
11. Pilot Operated Hydraulic Holding Valves

Located on both lift cylinders and reverse travel direction of the belt, these valves hold the
cylinders and the conveyor belt at the set position. Conveyor belt valve prevents free
wheeling of the belt if the load is stopped with the conveyor at an incline.
12. Grit Paper

Grit paper is positioned on the pontoons for better traction and safer operation. The grit
paper on pontoons should be inspected monthly and replaced when found to be torn or worn
off.
CD314 1-3-9
Rev 27
Chapter 1
1-3-10 CD314
Rev 27
Chapter 1
SECTION 4: SHIPPING
A. PREPARATION
WARNING: HAZARD EXISTS WHEN REFUELING AND DEFUELING

THE TRACTOR - NO SMOKING, NO OPEN FLAMES, NO
ELECTRICAL DEVICE OPERATIONS.
1. Radiator
Drain engine coolant from radiator and engine block.
2. Fuel Cell
(a) Drain fuel from fuel tank into appropriate container.
Note NOTE: Drain is located under unit immediately below tank.
(b) Disconnect fuel line at lowest readily accessible connection and drain fuel from fuel
line.
(c) Reconnect fuel lines.
(d) Leave fuel cap on tank, but loosened.
3. Battery
(a) Use emergency hydraulic pump to lower conveyor, if required.
(b) Disconnect battery terminals from battery posts.
(c) Leave battery in battery box.
4. Checks
(a) On tractors so equipped, make certain in-line fuel shut-off valve is open.
(b) Make certain fuel line is connected.
CD314 1-4-1
Rev 26
Chapter 1
(c) Make certain shut-off valve on radiator is closed.
(d) Make certain fuel cell drain valve is closed.
B. PREPARATION FOR OPERATION
WARNING: MAKE CERTAIN ALL FUEL LINES ARE PROPERLY

CONNECTED FROM TANK TO FUEL PUMP TO CARBURETOR
(GASOLINE) OR INJECTOR PUMP (DIESEL).
1. Battery
(a) Use emergency hydraulic pump to raise conveyor, if required.
(b) Connect battery terminals to battery posts.
2. Radiator
(a) Make certain that radiator shut-off valve is closed.
(b) Add required amount of coolant/water mixture to radiator
3. Fuel Cell
(a) Add fuel to fuel tank.
(b) Check all fuel lines for leaks.
1-4-2 CD314
Rev 26
Chapter 1
SECTION 5: STORAGE
A. FOR ONE MONTH
l. Engine
(a) Gasoline
(1) Run the engine at 1500 rpm and treat the upper cylinder by spraying an
engine preservative oil into the carburetor (if equipped) air intake for about
two minutes. This oil should be SAE #10, formulated for antirust and
anticorrosion protection, along with being a high detergent type that meets
requirements for most severe (M.S.) service and also Ford Specification M-
2C35. Open throttle for a short burst of speed, then shut off the ignition and
allow the engine to come to a stop while continuing to spray the oil into the
carburetor air intake.
(2) Leave the spark plugs installed and cover all engine openings with dust-proof
caps or shields.
(3) Drain oil from crank case.
(4) Drain water from radiator and engine block.
(5) Drain fuel from tank, carburetor and fuel lines.
(6) Attach a tag on steering wheel stating, "CAUTION: Oil and water has
been removed from engine."
(b) Diesel
(1) Run the engine until it reaches normal operating temperature and then shut
the engine down.
CAUTION: OIL WILL BE HOT.
(2) Drain oil from crank case and refill with required amount.
CD314 1-5-1
Rev 26
Chapter 1
(4) Attach a tag on steering wheel stating, "CAUTION: Water has been
removed from engine."
2. Transmission
No special attention needed.
3. Axle and Reduction Gear Box

No special attention needed.
4. Tires
The tractor should be raised and axles chocked to prevent tire contact with ground. The
pressure should be reduced to 15 psi.
5. Lubrication
Ensure that all points are lubricated with specified grease, oil, etc.
6. Fluid Levels
All fluid levels should be checked and topped off as necessary.
7. Wheel Bearings
Wheel bearings should be repacked.
8. Battery
Disconnect battery terminals.
1-5-2 CD314
Rev 26
Chapter 1
B. INDEFINITE PERIOD
1. Engine
(a) Gasoline
(1) Run the engine at 1500 rpm and treat the upper cylinder by spraying an
engine preservative oil into the carburetor (if equipped) air intake for about
two minutes. This oil should be SAE #10, formulated for antirust and
anticorrosion protection, along with being a high detergent type that meets
requirements for most severe (M.S.) service and also Ford Specification M-
2C35. Open throttle for a short burst of speed, then shut off the ignition and
allow the engine to come to a stop while continuing to spray the oil into the
carburetor air intake.
(2) Leave the spark plugs installed and cover all engine openings with dust-proof
caps or shields.
(3) Drain oil from crank case.
(5) Drain fuel from tank, carburetor and fuel lines.
(6) Attach a tag on steering wheel stating, "CAUTION: Oil and water has
been removed from engine."
(b) Diesel
(1) Run the engine until it reaches normal operating temperature and then shut
the engine down.
CAUTION: OIL WILL BE HOT.
(2) Drain oil from crank case and refill with required amount.
(4) Attach a tag on steering wheel stating, "CAUTION: Water has been
removed from engine."
CD314 1-5-3
Rev 26
Chapter 1
2. Transmission
(a) Drain transmission fluid.
(b) Refill transmission.
NOTE: Prolonged storage may be detrimental to the seals in the

Note transmission.
3. Axle and Reduction Gear Box
(a) Drain drive axle and reduction gear box by removing drain plug located on the
underside of the differential carrier housing. Reinstall plug after draining. The drive
axle and reduction gear box are connected internally and share the same oil.
(b) Attach a tag on steering wheel stating, "CAUTION: Oil has been removed from
axle and reduction gear box."
4. Tires
The tractor should be raised and axles chocked to prevent tire contact with the ground. Tire
pressure should be reduced to 15 psi and tires should be sprayed with a rubber preservative.
5. Lubrication
Ensure that all points are lubricated with specified grease, oil, etc.
6. Levels
All fluid levels should be checked and topped off as necessary.
7. Wheel Bearings
Wheel bearings should be repacked.
8. Battery
The battery should be removed and stored separately. The battery must be stored in a cool
dry place and must not be exposed to direct sunlight. A recommended storeroom temperature
of 32 °F (0 °C) to 90 °F (32 °C) should be maintained. If the battery is stored in the open, it
must be covered for protection against dirt and moisture. A slow charge should be given to
the battery every one to two months.
1-5-4 CD314
Rev 26
Chapter 2
CHAPTER 2: MAINTENANCE
TABLE OF CONTENTS
SECTION 1: SERVICING .......................................................................................................... 2-1-1

A. Preparation for Use ............................................................................................... 2-1-1
1. Fuel System .............................................................................................. 2-1-1
2. Battery ...................................................................................................... 2-1-1
3. Brake System ........................................................................................... 2-1-1
4. Engine and Transmission ......................................................................... 2-1-1
5. Rear (Drive) Axle ....................................................................................... 2-1-2
6. Tire Inflation ............................................................................................... 2-1-2
7. Units Equipped with Cummins B3.3 Engine ............................................. 2-1-2
B. Periodic Maintenance Schedule ........................................................................... 2-1-2
1. Daily .......................................................................................................... 2-1-2
2. Weekly or at 50 Hours .............................................................................. 2-1-3
3. Bi-Weekly or 100 Hours ............................................................................ 2-1-4
4. Monthly or 200 Hours ................................................................................ 2-1-4
5. Every Two (2) Months or 400 Hours ......................................................... 2-1-6
6. Every Five (5) Months or 1000 Hours ....................................................... 2-1-6
7. Every Six (6) Months or 1200 Hours ......................................................... 2-1-6
8. Yearly or 2400 Hours ................................................................................. 2-1-7
C. Lubrication ............................................................................................................ 2-1-7
D. Instructions for Jacking and Positioning Vehicle ................................................. 2-1-10
E. Accelerator Cable and Mechanical Modulator Adjustment .................................. 2-1-11
1. Accelerator .............................................................................................. 2-1-11
2. Modulator (Diesel Units) .......................................................................... 2-1-11
F. Park Brake Adjustment ....................................................................................... 2-1-11
1. Discussion .............................................................................................. 2-1-11
2. Procedure ............................................................................................... 2-1-11
G. Transmission Linkage Adjustment ...................................................................... 2-1-12
H. Hoof Governor Adjustment (Ford 300 Gasoline Engine) ..................................... 2-1-12
1. Adjusting Screw Adjustment ................................................................... 2-1-12
2. Secondary Screw Adjustment ................................................................. 2-1-13
SECTION 2: TROUBLESHOOTING ........................................................................................ 2-2-1

B. Brakes .................................................................................................................. 2-2-3
CD314 2-TOC-i
Rev 29
Chapter 2
C. Park Brake ............................................................................................................ 2-2-5

D. Steering ................................................................................................................. 2-2-6
E. Conveyor Hydraulics ............................................................................................. 2-2-7
F. Conveyor Belt ....................................................................................................... 2-2-8
G. Electrical ............................................................................................................. 2-2-10
H. Electrical Schematics and Wiring Diagrams ...................................................... 2-2-13
Figure 2-1. Electrical Schematic, Gasoline Engine - Ford 300 .......................... 2-2-13
Figure 2-2. Electrical Schematic, Gasoline Engine (Manual Belt Control) ......... 2-2-14
Figure 2-3. Electrical Schematic, Gasoline Engine (Electric Belt Control) ........ 2-2-16
Figure 2-4. Wiring Diagram, Ford 300 Gasoline Engine (with 3 Belt Controls) .. 2-2-18
(with 3 Belt Controls and Shift Inhibitor) .................................................. 2-2-19
Figure 2-6. Electrical Schematic, Ford 4.2L ...................................................... 2-2-20
Figure 2-7. Electrical Schematic, Ford 4.2L with EPM ...................................... 2-2-21
Figure 2-8. Wiring Diagram, Ford 4.2L with EPM (with 3 Belt Controls) ............ 2-2-22
Figure 2-9. Wiring Diagram, Ford 4.2L with EPM - CAL (w/ 4 E-Stops) ............. 2-2-23
Figure 2-10. Electrical Schematic, Diesel Engine ............................................. 2-2-25
(Manual Belt Control) .............................................................................. 2-2-26
Figure 2-13. Wiring Diagram, Perkins 1000-4 Diesel ........................................ 2-2-30
Figure 2-14. Wiring Diagram, Perkins 1000-4 Diesel (with 3 Belt Controls) ...... 2-2-31
Figure 2-15. Electrical Schematic, Perkins 1104C-44 Tier II Diesel ................... 2-2-32
(Manual Belt Control) ............................................................................. 2-2-33
Figure 2-18. Wiring Diagram, Deutz F4L1011F Diesel Engine
Figure 2-19. Electrical Schematic, Deutz F4M2011 Tier II Diesel Engine .......... 2-2-36
w/Durst Velvet Drive Transmission (FedEx) ........................................... 2-2-38
w/Durst Velvet Drive Transmission - CE Option (FedEx) ...................... 2-2-39
2-TOC-ii CD314
Rev 29
Chapter 2

Sheet 1 of 3 (FedEx) ............................................................................... 2-2-44
Sheet 2 of 3 (FedEx) ............................................................................... 2-2-45
Sheet 3 of 3 (FedEx) ............................................................................... 2-2-46
Figure 2-25. Wiring Diagram, Electronic Control Module (ECM) -
Durst Velvet Drive Transmission (FedEx) ............................................... 2-2-47
Figure 2-26. Electrical Schematic, Protecto-Start System ................................ 2-2-48
Figure 2-27. Electrical Diagram, Protecto-Start (Delco Alternator) .................... 2-2-49
Figure 2-28. Power Distribution Diagram, Delco Alternator Ammeter ................ 2-2-50
Figure 2-29. Electrical Schematic, Low Oil Pressure and
High Water Temperature Shutdown ........................................................ 2-2-51
Figure 2-30. Electrical Schematic, Neutral/Park Brake -
Conveyor Interlock and Belt Emergency Stop ......................................... 2-2-52
Figure 2-31. Electrical Diagram, 2-Place Conveyor Belt Controls ..................... 2-2-53
Shutdown System (Gasoline) ................................................................. 2-2-54
Shutdown System (Diesel) ..................................................................... 2-2-54
Figure 2-34. Electrical Schematic, Glow Plug System ...................................... 2-2-55
Figure 2-35. Electrical Schematic, Fuel Heater System .................................... 2-2-55
Figure 2-36. Wiring Harness - Engine Foot Throttle (Ford 4.2L) ....................... 2-2-56
Figure 2-37. Wiring Harness - Park Brake Limit Switch .................................... 2-2-57
Figure 2-38. Wiring Harness - Headlight / Turn Signal ....................................... 2-2-58
Figure 2-39. Wiring Harness - Watermann Hydraulic Valve ............................... 2-2-59
I. Hydraulic Schematics ......................................................................................... 2-2-60
Figure 2-40. Hydraulic System Schematic (Up to S/N 2738) ............................. 2-2-60
Figure 2-41. Hydraulic System Schematic - Manual (S/N 2738-6199) .............. 2-2-61
Figure 2-42. Hydraulic System Schematic - Electric (S/N 2738-6199) .............. 2-2-62
Figure 2-43. Hydraulic System Schematic - Manual (S/N 6200 & Up) ............... 2-2-63
Figure 2-44. Hydraulic System Schematic - Electric (S/N 6200 & Up) .............. 2-2-64
CD314 2-TOC-iii
Rev 29
Chapter 2
SECTION 3: REMOVAL / INSTALLATION ................................................................................ 2-3-1

1. Removal ................................................................................................... 2-3-1
2. Installation ................................................................................................. 2-3-2
B. Rear Axle .............................................................................................................. 2-3-3
1. Removal ................................................................................................... 2-3-3
2. Installation ................................................................................................. 2-3-3
C. Front Axle .............................................................................................................. 2-3-4
1. Removal ................................................................................................... 2-3-4
2. Installation ................................................................................................. 2-3-4
D. Conveyor .............................................................................................................. 2-3-5
1. Removal ................................................................................................... 2-3-5
2. Installation ................................................................................................. 2-3-5
E. Belt Drive Motor .................................................................................................... 2-3-6
1. Removal ................................................................................................... 2-3-6
2. Installation ................................................................................................. 2-3-7
F. Conveyor Belt Control Valve ................................................................................. 2-3-7
1. Removal ................................................................................................... 2-3-7
2. Installation ................................................................................................. 2-3-8
G. Holding Valve ........................................................................................................ 2-3-8
1. Removal ................................................................................................... 2-3-8
2. Installation ................................................................................................. 2-3-9
H. Lift Cylinder Control Valve ..................................................................................... 2-3-9
1. Removal ................................................................................................... 2-3-9
2. Installation ............................................................................................... 2-3-10
I. Front Lift Cylinder ................................................................................................ 2-3-10
1. Removal ................................................................................................. 2-3-10
2. Installation ............................................................................................... 2-3-11
J. Rear Lift Cylinder ................................................................................................ 2-3-11
1. Removal ................................................................................................. 2-3-11
2. Installation ............................................................................................... 2-3-12
K. Hydraulic Pump .................................................................................................. 2-3-12
1. Removal ................................................................................................. 2-3-12
2. Installation ............................................................................................... 2-3-13
L. Alternator ............................................................................................................ 2-3-14
1. Removal ................................................................................................. 2-3-14
2. Installation ............................................................................................... 2-3-15
2-TOC-iv CD314
Rev 29
Chapter 2
SECTION 4: BELT TRACKING INSTRUCTIONS ................................................................... 2-4-1

A. Discussion ............................................................................................................ 2-4-1
B. Procedure ............................................................................................................. 2-4-2
SECTION 5: SYSTEM PRESSURE SETTINGS AND METHODS ......................................... 2-5-1

A. General ................................................................................................................. 2-5-1
B. Valve Settings ....................................................................................................... 2-5-1
1. Main Two-Lever Control Valve ................................................................... 2-5-1
2. Pilot Operated Check Valve, Reverse Direction Only ............................... 2-5-1
3. Pressure Relief Valve, Front Cylinder Down ............................................. 2-5-2
4. Pressure Relief Valve, Steering ................................................................. 2-5-2
CD314 2-TOC-v
Rev 29
Chapter 2
2-TOC-vi CD314
Rev 29
Chapter 2
SECTION 1: SERVICING
A. PREPARATION FOR USE
1. Fuel System
(a) Check all fuel line connections to make sure they are properly connected.
(b) Check fuel level, and add fuel if needed.
2. Battery
(a) Check the battery fluid level. Top off with distilled or approved drinking water, as
needed.
(b) Connect the battery cables, if disconnected.
3. Brake System
(a) Check master cylinder fluid level.
(b) If low, check for leaks in brake lines.
4. Engine and Transmission
(a) Check engine oil level, add oil if needed.
(b) Check radiator coolant/water mixture level. If coolant is needed, make sure radiator
drain valve is closed, then add required coolant/water mixture. (Deutz diesel units
excluded.)
(c) Check transmission fluid level.
NOTE: This check is to determine if there is fluid in the transmission. If

Note any fluid shows on the dipstick, do not add transmission fluid until it is
checked with the engine running, after the engine has reached normal
operating temperature.
(d) Check transmission cooling lines for proper connections.
CD314 2-1-1
Rev 27
Chapter 2
5. Rear (Drive) Axle

Check oil level in the rear axle and add oil, if needed.
6. Tire Inflation
Check air pressure in tires (45 psi) and add air, if needed.
7. Units Equipped with Cummins B3.3 Engine

In cold weather, ensure that the engine preheat toggle switch, located on the engine side of the
firewall, is in the ON position. The switch may be turned off in warm weather climates.
B. PERIODIC MAINTENANCE SCHEDULE
The tractor should be maintained in accordance with the following schedules:
1. Daily
(a) Check that all controls, including belt controls, are in good working order. Report a
faulty unit and do not use until repaired.
(b) Check fuel level.
(c) Check engine oil level.
(d) Check hydraulic oil level. If low, check for leaks.
(e) Check radiator coolant/water level. (Deutz diesel units excluded.)
CAUTION: THE RECOMMENDED TIRE PRESSURE LISTED IS FOR

THE TIRES THAT ARE STANDARD ON THE 660 UNIT. OTHER
OPTIONAL TIRES SHOULD BE INFLATED ACCORDING TO THE
TIRE MANUFACTURER SPECIFICATIONS.
(f) Check that the pressure of the standard pneumatic tires is 45 psi.
WARNING: DO NOT CHANGE A PNEUMATIC TIRE FOR A CUSHION

TIRE OR VICE VERSA WITHOUT FIRST CONSULTING TUG.
(g) Check tire treads for damage. Remove any stones, etc.
(h) Check voltmeter (gasoline units) or ammeter (diesel units) for charging.
(Ford ESG-642 4.2L units excluded.)
2-1-2 CD314
Rev 29
Chapter 2
(i) Check governor operation (Ford 300 units only).
(j) Check operation of the headlights and if aimed correctly.
(k) Check operation of backup, tail, stop and turn signal lights.
(l) Check operation of the cab marker lights, the heater, the wiper and the cab light, if
equipped.
(m) Sound horn.
(n) Durst Transmissions: Visually inspect transmission to determine if the oil cooler fins
(if liquid to air) are clear of dirt, and to ensure that hoses and fittings are not damaged
or leaking.
(o) Durst Transmissions: Check transmission oil for signs of water or other
contaminants. Check (smell) oil for signs of burnt oil (overheating). The fluid must be
changed, the transmission flushed and the torque converter changed if the oil is
contaminated with water (fluid is pink), has gone rancid with a foreign substance
(smell), has clutch debris (the fluid has a dark color) or burned (fluid smells burned).
If these conditions exist, it may be necessary to remove and dismantle the
transmission to flush and replace the torque converter. See the Durst Transmission
Service Manual in Chapter 5 for more information.
2. Weekly or at 50 Hours
(a) Check conveyor belt for proper tension and alignment.
(b) Check belt drive chain adjustment.
(c) Lubricate belt drive chain.
(d) Check rear finger guard adjustment.
(e) Check that the wheel lug nuts are tightened to 125 ft-lb (135.6 Nm).
WARNING: LUG NUTS MUST BE RETIGHTENED TO 125 FT-LB

(135.6 N-M) AFTER ANY TIME THE LUG NUTS HAVE BEEN
LOOSENED FOR ANY REASON, AND AT THE INTERVALS
SPECIFIED IN THIS PERIODIC MAINTENANCE SECTION.
(f) Check the level of the brake fluid in the master cylinder. If low, top off as necessary.
CD314 2-1-3
Rev 27
Chapter 2
(g) Check battery charge and fluid level.
(h) Check drive axle mounting bolts and tighten if required.
(i) Check transmission fluid level (with engine running and at normal operating
temperature).
(j) Check cylinder head bolt torque and all nuts and bolts for tightness. If required,
torque cylinder head bolts. See engine manufacturer specifications for torque ratings.
(k) Check drive axle oil level.
(l) Check underneath for oil leaks and damage.
(m) Check ball joints for looseness.
(n) Check exhaust system for leaks and holes.
(o) Check crankcase ventilation (PCV) system (gasoline only).
(p) Check/drain water separator (diesel only).
(q) Check neutral safety switch adjustment.
(r) Change engine oil and filter.
NOTE: Only the intial change is required at the 50-hour maintenance level,
Note change monthly or every 200 hours thereafter.
3. Bi-Weekly or 100 Hours
(a) Durst Transmission: Inspect control lever operation for looseness or binding.
(b) Durst Transmission: Inspect cooler for signs of leakage, damage or loose mounting
bolts.
(c) Durst Transmission: Inspect for damage or signs of leakage around bell housing
and bolts.
4. Monthly or 200 Hours
(a) Check the service brake pedal for proper operation. Adjust if required.
2-1-4 CD314
Rev 27
Chapter 2
(b) Check the parking brake. With the parking brake handle in ‘lock’ position, the unit
should not move on a 8% or less grade. If the tractor does not move, no adjustment
is necessary, but if the tractor rolls, then adjustment is advised. Follow the
recommended adjustment instructions in this section.
(c) Check the fan and alternator belts; tighten if necessary.
(d) Check air cleaner temperature control (Ford 300 units only).
(e) Check EGR system (gasoline only).
(f) Check hoses and clean radiator exterior.
(g) Check brake pads and shoes; replace if pads are less than 1/8".
(h) Change engine oil and filter.
NOTE: The intial oil change is required at the 50-hour maintenance level,
Note change monthly or every 200 hours thereafter.
(i) Check air filter. Clean or replace.
(j) Lubricate service brake pedal linkage pivots.
(k) Lubricate parking brake lever pivots.
(l) Lubricate throttle linkage.
(m) Lubricate conveyor side and handrail pivots.
(n) Lubricate motor access cover hinges.
(o) Lubricate belt reduction gear box using appropriate high quality gear oil.
(p) Lubricate seat slide.
(q) Lubricate drive shaft joints.
(r) Lubricate steering axle links and king pins.
(s) Lubricate exhaust control valve and free-up. Use penetrating oil and rust inhibitor
(Ford 300 units only).
(t) Lubricate all grease fittings. (See paragraph C.2. for list of zerk fitting locations.)
CD314 2-1-5
Rev 27
Chapter 2
5. Every Two (2) Months or 400 Hours
(a) Change hydraulic oil filter.
(b) Check cooling system for dirt or rust in coolant.
(c) Check ignition timing, adjust if necessary (Ford 300 units only).
(d) Check injector pump timing, adjust if necessary (diesel only).
(e) Check idle rpm and mixture, adjust if necessary.
(f) Check thermostat in cooling system.
(g) Check spark plugs; clean, adjust and test (gasoline only).
(h) Inspect front wheel bearings; clean and repack.
(i) Check tie rod ends looseness.
(j) Clean distributor cap (Ford 300 units only).
(k) Adjust governor (Ford 300 units only).
(l) Adjust carburetor (Ford 300 units only).
6. Every Five (5) Months or 1000 Hours
(a) Durst Transmission: Change transmission fluid and clean filter and screen within
pan.
(b) Durst Transmission: Check transmission mounting bolts for tightness. Refer to the
Durst Transmission Service Manual in Chapter 5 for torque specifications.
7. Every Six (6) Months or 1200 Hours
(a) Check cylinder compression.
(b) Check spark plug wire resistance (gasoline only).
(c) Check intake manifold bolts and tighten, if necessary.
2-1-6 CD314
Rev 27
Chapter 2
(d) Change fuel filter.
(e) Change spark plugs (gasoline only).
(f) Change PCV valve (gasoline only).
8. Yearly or 2400 Hours
(a) Adjust automatic transmission bands.
(b) Change transmission fluid and filter.
(c) Change drive axle oil, use appropriate high quality gear oil.
(d) Drain, flush and refill and bleed the hydraulic brake system.
C. LUBRICATION
1. Periodic lubrication should be performed according to the Periodic Maintenance Schedule in

paragraph B of this section. (See also Table 1-1)
2. Use grease at pressure zerks in the following locations as equipped:
(a) Ball Joints, Upper and Lower (4)
(b) Tie Rod Ends (2)
(c) Hydraulic Lift Cylinders (4)
(d) Steering Cylinder Tie Rod Ends (2)
(e) Conveyor Roller Bearings (8)
3. See Figure 1-1, Figure 1-2 and Table 1-1 for more lubircation information.
CD314 2-1-7
Rev 27
Chapter 2
Figure 1-1. Chassis Lubrication Diagram
2-1-8 CD314
Rev 27
Chapter 2
Figure 1-2. Body Lubrication Diagrams
CD314 2-1-9
Rev 27
Chapter 2
Table 1-1. Lubrication Instructions
Hydraulic Oil (Check Level Daily)
Ambient Temperature Hydraulic Fluid

- 60 °F to + 50 °F Mobil DTE II
- 15 °F to + 140 °F Mobil DTE 13
Engine Oil (Check Level Daily)
Ambient Temperature Oil (Must meet API Service SE/CC)

- 10 °F to + 90 °F and Above Gasoline Engine: 10W-40 Diesel Engine: 15W-40
Chassis Components
Component Interval Lubricant

Transmission Check Level Weekly Dexron II ATF
Brake Cylinder Check Level Weekly DOT 3 Heavy Duty Brake Fluid
Conveyor Drive Chain Lube Weekly Same as Engine Oil
Rear Axle Check at 6 Months 85W-90 Limited Slip
Zerk Fittings Lube at 6 Months Chassis Grease
Wheel Bearings Repack at 24 Months Wheel Bearing Grease
D. INSTRUCTIONS FOR JACKING AND POSITIONING VEHICLE
WARNING: IMPROPER JACKING CAN RESULT IN PERSONAL

INJURY, DEATH, AND/OR POSSIBLE DAMAGE TO THE LOADER.
1. Engage the parking brake and chock the wheels.
2. Position jack under front or rear bumper and raise the loader.
3. Position jack stands under the bumper and lower the loader onto the jack stands.
2-1-10 CD314
Rev 27
Chapter 2
E. ACCELERATOR CABLE AND MECHANICAL MODULATOR ADJUSTMENT
1. Accelerator
(a) Ensure that the throttle pull springs and throttle pull rod are properly installed and the
accelerator cable is attached to the accelerator pedal and the throttle.
(b) Loosen the fastener(s) on the accelerator linkage clamp.
(c) Position the accelerator cable such that the accelerator pedal is all the way up and the
throttle pull springs are relaxed. Tighten the fastener(s) on the accelerator linkage
clamp.
2. Modulator (Diesel Units)
(a) With the accelerator cable properly adjusted, fully depress the accelerator pedal.
(b) Measure the cable travel. Travel should be 1.5".
(c) Adjust as necessary by loosening the fasteners on the cable clamp, positioning the
cable and tightening the fasteners.
F. PARK BRAKE ADJUSTMENT
1. Discussion
When properly adjusted, the parking brake will prevent the loader from rolling when parked on
a 8% grade. Since the parking brake is on the drive shaft and brakes through the reduction in
the differential, engaging a properly adjusted parking brake should not require an excessive
amount of force; however, some slight resistance will be present when engaging.
2. Procedure
(a) If parking brake hand lever is equipped with a locking set screw, loosen the set screw.
(b) To tighten parking brake, turn knurled knob at the end of the hand lever clockwise.
(c) To loosen parking brake, turn knurled knob at the end of the hand lever counter-
clockwise.
(d) If parking brake hand lever is equipped with a locking set screw, tighten the set
screw.
CD314 2-1-11
Rev 27
Chapter 2
G. TRANSMISSION LINKAGE ADJUSTMENT
Note NOTE: The transmission linkage must be properly adjusted to prevent

damage and maintain safe operation.
1. Place shifter in neutral position.
2. Remove swivel from transmission shift lever and back off lockout from swivel.
3. Place transmission in neutral.
(a) Rotate shift lever fully counter clockwise.
(b) Rotate shift lever clockwise to second position from full counter clockwise for 2-
speed transmission (gasoline engine) or third position from full counter clockwise for
three 3-speed transmission (diesel engine).
4. Tighten or loosen swivel one turn at a time until it is perfectly aligned with the hole in the shift
lever, then reinstall swivel in shift lever.
5. Tighten lockout until it is firmly engaged with swivel.
H. HOOF GOVERNOR ADJUSTMENT (FORD 300 GASOLINE ENGINE)
1. Adjusting Screw Adjustment
(a) Remove welch plug covering the adjusting screw by drilling the plug with a 1/16"
drill. Insert a 1/16" rod in drilled hole and pry off welch plug.
(b) Remove brass lock washer.
(c) Use an engine tachometer to read engine speed at full throttle. Adjust speed to 2400
to 2600 rpm.
NOTE: Use a screwdriver to turn the adjusting screw as needed on the

Note housing to increase or decrease engine speed.
(d) Seal adjusting screw by replacing the brass lock washer in the screw slot and reinstall
the welch plug. Tap lightly using a flat punch.
2-1-12 CD314
Rev 27
Chapter 2
2. Secondary Screw Adjustment

The secondary adjusting screw in this governor has been factory set to cover a wide range of
engine speeds. In setting governor to desired road or engine speed, use the main adjusting
screw only. If governor control is too sharp or not sharp enough, adjust using instructions
below.
Note NOTE: Only in rare instances will the secondary adjustment need to be
changed.
(a) Remove welch plug covering the secondary adjusting screw by drilling the plug with a
1/16" drill. Insert a 1/16" rod in drilled hole and pry off welch plug.
(b) If governor control is too sharp, causing surging or hunting, turn the secondary
adjusting screw clockwise 1/4 turn at a time.
NOTE: It will be necessary to turn the main adjusting screw counter-

Note clockwise approximately one turn to compensate for every 1/4 turn of
clockwise secondary screw adjustment.
(c) If governor control is not sharp enough, causing too great a variation in speed
between load and no-load conditions, turn the secondary adjusting screw counter-
clockwise 1/4 turn at a time.
NOTE: It will be necessary to turn the main adjusting screw clockwise

Note approximately one turn to compensate for every 1/4 turn of counter-
clockwise secondary screw adjustment.
(d) Seal secondary adjusting screw by replacing the brass lock washer in the screw slot
and reinstall the welch plug. Tap lightly using a flat punch.
CAUTION: TOO SHARP A BLOW TO THE WELCH PLUG MAY

UPSET THE SECONDARY ADJUSTMENT SCREW ADJUSTMENT.
CD314 2-1-13
Rev 27
Chapter 2
2-1-14 CD314
Rev 27
Chapter 2
SECTION 2: TROUBLESHOOTING
A. ENGINE / TRANSMISSION
PROBLEM CAUSE CORRECTION
1. Engine will not crank. (a) Loose or corroded battery (a) Clean and tighten cable
cables. connections.
(b) Undercharged battery. (b) Charge or replace battery.
(c) Defective starter relay. (c) Replace starter relay.
(d) Loose or broken cable to (d) Tighten or replace cables.

starter.
(e) Loose or open wiring through (e) Repair, adjust or replace.

neutral switch.
(f) Defective starter motor. (f) Repair or replace.
2. Engine will not crank - starter (a) Defective starter motor. (a) Remove starter, inspect for
spins. broken or worn drive.
(b) Defective flywheel ring gear. (b) Inspect ring gear teeth.
Replace fly wheel and ring
gear if necessary.
3. No start in Neutral. (a) Defective neutral safety (a) Adjust or replace.

switch.
4. Transmission cannot be (a) Loose or disconnected cable (a) Tighten cable ends.
shifted into or out of forward, end.
neutral, or reverse gear
range. (b) Improper cable or lever (b) Adjust cable or lever.
adjustment.
(c) Snow or ice obstructing (c) Remove obstacle.

movement.
CD314 2-2-1
Rev 26
Chapter 2
5. Excess binding transmission (a) Lack of lubrication. (a) Clean and lubricate.
selector or hand throttle.
(b) Foreign object or excessive (b) Clean and lubricate.
dirt or corrosion in lever
housing.
(c) Kinked or mashed cable (c) Repair or replace.

housing.
(d) Carburetor or transmission (d) Inspect and repair.

linkage binding.
6. Engine speed too high with (a) Hand throttle linkage out of (a) Adjust or repair linkage.
hand throttle in idle position. adjustment.
(b) Choke or idle speed is out of (b) Inspect and adjust.

adjustment.
7. Engine speed too low at (a) Linkage or cable loose or (a) Adjust or repair linkage.
maximum speed position of disconnected.
hand throttle.
2-2-2 CD314
Rev 26
Chapter 2
B. BRAKES
1. Excessive pedal travel or (a) Low fluid level. (a) Add fluid, bleed system, and
pedal goes to floor check for leaks.
consistently.
(b) Hydraulic system. (b) Refer to master cylinder.
(c) Drum brakes out of (c) Repair or replace as required.

adjustment, worn.
(d) Loose or improper (d) Repair or replace as required.

attachment of pedal, pedal
support booster and master
cylinder.
(e) Misaligned anchor plate. (e) Refer misaligned disc brake

anchor plate diagnosis.
2. Brake pedal feels spongy (a) Low fluid level. (a) Add fluid, bleed system,
when fully applied. check for leaks.
(b) Brakes out of adjustment. (b) Adjust brakes.
(c) Front wheel bearing out of (c) Adjust front wheel bearings.
adjustment.
(d) Disc brake caliper attachment (d) Replace or tighten as

loose. required.
(e) Worn or damaged self- (e) Remove drum and check

adjusters. lining for proper adjustment.
CD314 2-2-3
Rev 26
Chapter 2
3. Noise at wheels when brakes (a) Worn or scored brake drums (a) Inspect, repair or replace as
are applied - squeaks or and lining or rotors and pads. required.
chatter.
(b) On disc brakes - missing or (b) Replace disc brake pads.
damaged brake pad
insulators.
(c) Burrs or rust on caliper that (c) Clean or deburr caliper.

would obstruct seating of
shoe to caliper.
(d) Dirty, greased or glazed (d) Clean or replace.

linings.
4. Brakes pull to one side. (a) Unequal air pressure in tires. (a) Inflate tires to correct
pressure.
(b) Grease or fluid on lining. (b) Clean, sand and/ or replace

linings.
(c) Loose or missing disc brake (c) Replace missing bolts.

caliper attaching bolts. Tighten to proper torque.
(d) Restricted brake lines or (d) Repair or replace as required.

hoses.
5. Brake warning light on. (a) Low fluid level. (a) Add fluid, bleed system and
check for leaks.
(b) Worn or damaged brake (b) Replace switch.

warning switch.
(c) Worn or damaged master (c) Perform master cylinder

cylinder. diagnosis test. Repair or
replace as required.
2-2-4 CD314
Rev 26
Chapter 2
C. PARK BRAKE
1. Parking brake will not hold. (a) Parking brake cable out of (a) Adjust parking brake cable.
adjustment.
(b) Rear brakes out of (b) Adjust rear brakes.

adjustment.
(c) Parking brake linkage, (c) Repair or replace linkage as

release lever, clevis and required.
ratchet binding.
2. Parking brake will not release (a) Manual release brake control (a) Repair or replace manual
or fully return. components binding or parking brake control.
damaged.
(b) Parking brake linkage and (b) Repair or replace as required.

cable binding.
(c) Worn or damaged rear brake (c) Check rear brake shoe
components. retracting springs and parking
brake levers. Repair as
required.
3. Parking brake lever hard to (a) Brake handle out of (a) Adjust or repair.
pull up. adjustment.
(b) Frozen or damaged brake (b) Light taps with a mallet may
cable. free cable and brakes. Other-
wise, apply warm air from a
ground equipment heater.
CD314 2-2-5
Rev 26
Chapter 2
D. STEERING
1. Steering is difficult. (a) Lack of lubrication on axle. (a) Lubricate.
(b) Low fluid in hydraulic (b) Fill as needed.

reservoir.
(c) Steering column bent or (c) Check steer column.

bearings are damaged. Replace if necessary.
(d) Low hydraulic pressure. (d) Check pressure. Gasoline

units: Replace power
steering pump. Diesel units:
Check pressure regulator. If
no problems found, replace
power steering pump.
(e) Damaged CharLynn valve. (e) Replace.
2. Front wheel appears to (a) Loose/worn studs or king (a) Tighten or replace.
wobble. pins.
(b) Worn or damaged bearings (b) Repair or replace.

and/or hubs.
2-2-6 CD314
Rev 26
Chapter 2
E. CONVEYOR HYDRAULICS
1. The front and rear lift arms (a) Low oil level due to leak in (a) Service hydraulic tank, locate
will not raise conveyor. system. and repair leak. Recheck
system.
(b) Hydraulic pump drive belt (b) Replace and/or adjust.

slipping or broken.
(c) Defective hydraulic pump. (c) Repair or replace.
(d) Relief valve set too low. (d) Adjust or repair.
(e) Lift control valve defective. (e) Replace or repair.
2. Conveyor rises too slowly. (a) Pump belt slipping. (a) Adjust.
(b) Internal valve leak. (b) Repair or replace.
(c) Internal cylinder leak. (c) Repair or replace.
(d) Low oil level in tank. (d) Add oil.
(e) Worn hydraulic pump. (e) Repair or replace.
(f) System relief valve too low. (f) Adjust.
(g) Relief valve leaking internally. (g) Repair or replace.
3. Conveyor creeps down with (a) Internal leak in cylinder or (a) Repair or replace.
control valve in the “OFF” valve.
position.
CD314 2-2-7
Rev 26
Chapter 2
F. CONVEYOR BELT
1. Conveyor belt will not run in (a) Defective control valve. (a) Repair or replace.
either direction when controls
are actuated. (b) Belt drive chain broken or too (b) Adjust or replace.
loose.
(c) Belt drive shaft key missing. (c) Replace.
(d) Defective hydraulic motor. (d) Repair or replace.
(e) Optional shifter-brake (e) Adjust or replace.

interlock out of adjustment
with parking brake.
(f) Defective control box, circuit (f) Repair or replace.

or solenoid control valve.
(g) Defective neutral start switch (g) Adjust or replace.

or circuit breaker. Check by
stopping and restarting
engine.
(h) Open wiring or stop button (h) Inspect circuit and repair.
stuck in open circuit.
2. Forward belt speed too low. (a) Low oil level in tank. (a) Add oil.
(b) Pump drive belt slipping. (b) Adjust.
(c) Loose conveyor belt. (c) Adjust rear take-up.
(d) Too much load on conveyor (d) Basic capacity is 2000 lb. At
and/or conveyor angle too conveyor angles exceeding
steep. 15°, the capacity must be
reduced below 2000 lb.
(e) Binding in belt drive or rollers. (e) Adjust, lubricate, repair or

replace.
2-2-8 CD314
Rev 26
Chapter 2
3. Reverse belt speed too fast. (a) Belt drive motor holding valve (a) Repair or replace.
out of adjustment.
4. Belt will only run forward. (a) Belt drive motor holding valve (a) Adjust or replace.
out of adjustment.
(b) Relief valve set too low or (b) Adjust, repair or replace.
defective.
(c) Open electrical circuit or (d) Repair or replace.

defective solenoid.
5. Drive chain is noisy. (a) Chain is out of adjustment. (a) Adjust and lubricate.
6. Belt does not track properly. (a) Rollers are out of adjustment. (a) Adjust.
7. Belt will not continue to run (a) Defective R1 or R2 belt (a) Repair or replace.
after push button is released. control relay or open wiring.
8. Belt will not stop when "stop" (a) Short to ground by-passing (a) Repair.
button is pushed. "STOP" button.
(b) Short circuit across ineffective (b) Repair or replace.

"STOP" button.
9. Belt stops running although (a) Defective control relay, (a) Replace.
engine continues to run and solenoid or 15 ampere circuit
“stop” button has not been breaker.
pressed.
CD314 2-2-9
Rev 26
Chapter 2
G. ELECTRICAL
1. Battery does not stay charged (a) Worn or damaged battery. (a) Test battery, replace if
- engine starts O.K. necessary.
(b) Loose or worn alternator belt. (b) Adjust or replace belt.
(c) Worn or damaged wiring or (c) Clean, repair as required.

cables.
(d) Defective alternator or (d) Perform general charging

regulator. systems test. Repair or
(e) Other vehicle electrical (e) Check other systems for

system malfunction. current draw. Repair as
required.
2. Alternator noisy. (a) Loose or worn alternator belt. (a) Adjust or replace belt.
(b) Bent pulley flanges. (b) Replace pulley.
(c) Defective alternator. (c) Perform alternator tests,

3. Charge indicator gauge (a) Worn or damaged battery. (a) Check battery, replace if
shows steady charge. necessary.
(b) Poor regulator ground. (b) Ensure good ground.
(c) Loose wiring connection. (c) Tighten all wiring

connections.
(d) Defective alternator or (d) Perform general charging

regulator. systems test. Repair or
2-2-10 CD314
Rev 26
Chapter 2
4. Charge indicator gauge (a) Loose or worn alternator belt. (a) Adjust or replace belt.
shows discharge.
(b) Worn or damaged wiring. (b) Check battery-to-alternator
wiring for ground or open.
Repair if necessary.
(c) Defective alternator or (c) Perform general charging

regulator. system test. Repair or replace
as required.
(d) Defective charge indicator (d) Repair as required.

gauge wiring and
connections.
(e) Worn or damaged gauge. (e) Replace gauge.
(f) Other vehicle electrical (f) Check and repair as required.

system malfunction.
CD314 2-2-11
Rev 26
Chapter 2
2-2-12 CD314
Rev 26
Chapter 2
H. ELECTRICAL SCHEMATICS AND WIRING DIAGRAMS
Figure 2-1. Electrical Schematic, Gasoline Engine - Ford 300
CD314 2-2-13
Rev 26
Chapter 2
Figure 2-2. Electrical Schematic, Gasoline Engine (Manual Belt Control)
2-2-14 CD314
Rev 26
Chapter 2
Fig/Ind Description Fig/Ind Description

2- Wiring Harness, Gas 660 2-20 Brake Warning Light
2-1 Battery, 12V 2-21 Brake Proportioning Valve
2-2 Alternator, 60 AMP 2-22 Spotlight Switch
2-3 Voltage Regulator 2-23 Spotlight Assembly
2-4 Starter 2-24 Ammeter
2-5 Ignition Switch 2-25 Oil Pressure Gauge
2-6 Ignition Module 2-26 Oil Pressure Sensing Unit
2-7 Ignition Coil 2-27 Water Temperature Gauge
2-8 Distributor Assembly 2-28 Water Temperature Sensing Unit
2-9 Circuit Breaker, 20 AMP 2-29 Hour Meter
2-10 Headlight Switch 2-30 Oil Timer Switch
2-11 Headlight Assembly 2-31 Horn Button Kit
2-12 Tail/Stop Light Assembly 2-32 Horn Relay
2-13 Turn Signal Control 2-33 Horn Assembly
2-14 Flasher Base 2-34 Microswitch
2-15 Flasher 2-35 Hydraulic Solenoid
2-16 Turn Signal Assembly 2-36 Emergency Hydraulic Pump, 12V
2-17 Neutral Start Switch 2-37 Momentary Push Button Switch
2-18 Back-Up Light Assembly 2-38 Back-Up Alarm
2-19 Stop Light Switch
CD314 2-2-15
Rev 26
Chapter 2
Figure 2-3. Electrical Schematic, Gasoline Engine (Electric Belt Control)
2-2-16 CD314
Rev 26
Chapter 2

3-1 Battery, 12V 3-23 Spotlight Assembly
3-2 Alternator, 60 AMP 3-24 Ammeter
3-3 Voltage Regulator 3-25 Oil Pressure Gauge
3-4 Starter 3-26 Oil Pressure Sensing Unit
3-5 Ignition Switch 3-27 Water Temperature Gauge
3-6 Ignition Module 3-28 Water Temperature Sensing Unit
3-7 Ignition Coil 3-29 Hour Meter
3-8 Distributor Assembly 3-30 Oil Timer Switch
3-9 Circuit Breaker, 20 AMP 3-31 Horn Button Kit
3-10 Headlight Switch 3-32 Horn Relay
3-11 Headlight Assembly 3-33 Horn Assembly
3-12 Tail/Stop Light Assembly 3-34 Emergency Hydraulic Pump, 12V
3-13 Turn Signal Control 3-35 Momentary Push Button Switch
3-14 Flasher Base 3-36 Watertight Enclosure (Left Rear Control)
3-15 Flasher 3-37 Watertight Enclosure (Right Rear Control)
3-16 Turn Signal Assembly 3-38 Watertight Enclosure (Left Front Control)
3-17 Neutral Start Switch 3-39 Relay
3-18 Back-Up Light Assembly 3-40 Electric Valve Body
3-19 Stop Light Switch 3-41 Solenoid
3-20 Brake Warning Light 3-42 Terminal Block
3-21 Brake Proportioning Valve 3-43 Back-Up Alarm
3-22 Spotlight Switch
CD314 2-2-17
Rev 26
Chapter 2
DISTRIBUTOR
PLUG 3 PLUG 6
PLUG 5 PLUG 2
PLUG 1
ORG
PUR
PLUG 4 BLK
GRN 9 9
8
COIL LEAD 9
GRN
RESISTOR
WIRE
WHT
RED
8
YEL
9
TACH LEAD
GRN GRN
WHT WHT
COIL CAP BRN BRN
R1
7
25A
MUST LIGHT
7AG
TO START
(GREEN)
R2
21
7AG R2
R1
S I
REVERSE FORWARD
RELAY RELAY
NOTES:
THIS REVISION MODIFIES THE STARTER INTERLOCK CONTROL

CIRCUIT OPERATED BY THE E-STOP SWITCHES.
WIRES "6E" AND "6F" ARE 10 GAUGE WIRES.
THIS REVISION "A" EFFECTIVE AS OF 12/8/99.
Figure 2-4. Wiring Diagram, Ford 300 Gasoline Engine (with 3 Belt Controls)
2-2-18 CD314
Rev 26
Chapter 2
CONVEYR BELT CONVEYR BELT

FWD/REV INFERRED
RELAY RELAY DISTRIBUTOR
OCTAGON PLUG 3 PLUG 6
RELAY CONFIGURATION CONFIGURATION
SOCKET
CONFIGURATION
PLUG 5 PLUG 2
PLUG 1
ORG
PUR
PLUG 4 BLK
GRN
8
COIL LEAD
GRN
9 9 9
RESISTOR
WIRE
WHT
RED
8
YEL TACH LEAD
9
GRN GRN
WHT WHT 4
COIL CAP BRN BRN 1
25A 3
5
19 PUR
OIL/WATER
OIL WARNING
8
PRESSURE 6
20A
NO LIGHT
STAT 2
SWITCH 21 21
20A
7
22
20A
24A
NC
KILL
NO
20A
SWITCH
19 PUR
20A
PILOT
C LIGHT
20A
WATER
NC
TEMP 20 20
STAT
SWITCH
S I
SHIFT
INHIBITOR
HYDRALIC BRAKE CONTROL
PRESSURE SW RELAY
53 GRN
54 GRY
RED
BLK TRANSMISSION SHIFT

12 V INHIBITOR GRN INHIBITOR
53 GRN
RED
SOLENOID GRY LIGHT
(with 3 Belt Controls and Shift Inhibitor)
CD314 2-2-19
Rev 26
Chapter 2
Figure 2-6. Electrical Schematic, Ford 4.2L
2-2-20 CD314
Rev 26
Chapter 2
Figure 2-7. Electrical Schematic, Ford 4.2L with EPM
CD314 2-2-21
Rev 26
Chapter 2
7A 7A ACCELERATOR
CONNECTOR
YEL 12GA YEL 12GA ACCELERATOR
GRY/RED GRY/RED 9 CONTROL
3D 3D
1
B PNK B PNK BRN/WHT BRN/WHT 10
6B BLU
6 ORG
2
FORD 11 ORG 3 NOT
STARTER USED
4
MOTOR A
IGNITION STARTER CONVEYOR
RELAY BLU/BLK BLU/BLK BLU/BLK 8
YEL 12GA
B
POWER INTERLOCK POWER
6 ORG
RELAY RELAY RELAY 5
CH24059 CH24059 CH24059 GRD
IGN WHT/GRY WHT/GRY 7
6
ACC ST LT BLU/BLK
BAT
6B BLU
RED RED RED

6 ORG
BLK/YEL BLK/YEL BLK/YEL
RED
6 ORG
7 RED IGNITION
6A RED
1
SWITCH
BATT
7R ORG
25 TAN
4 TAN
GRY/RED
WHT/GRY
1 6 ORG 6 ORG
RED
BRN/WHT
R2 ORG
11 ORG
25 TAN MAXIMUM
7R ORG
20 PUR
TIME DELAY
ELECTRIC RADIATOR FAN .3 SECONDS
1 1 1 1
24 BRN
19 PUR
30A 20A
BLK/ORG
6B BLU
TIMER
YEL 12GA
10A 20A 20A RELAY CONVEYER
25 TAN
6 ORG
4 TAN
SPEED
RED
ENGINE 5 4 BASE
CONTROL
STARTER 6 3
MOTOR
GRY/RED
5 PUR
5 PUR
5 PUR
5 PUR
BLK/YEL
BLK
BLK
7 2
8 1 D LEFT FRONT LEFT REAR RIGHT REAR
FUSEABLE LINK
CONVEYER SWITCHES CONVEYER SWITCHES CONVEYER SWITCHES

YEL/WHT
RED
5 PUR
4 TAN
DRK/BLU FWD FWD FWD
BRN/WHT
RED
3 NO 4 3 NO 4 3 NO 4
YEL 12 GA
21 21 21
2 PUR
9 42
21 ORG
5 PUR 15 33
20
20
20
8
BATT
LT BLU/BLK 14
ENGINE RED 25 STOP STOP STOP
YEL/WHT 25 TAN RED/LT BLU 13 31
CODE 6
LIGHT FORD MOTOR 1 NC 2 1 NC 2 1 NC 2
WHT 24A BRN PNK/LT GRN 11 19
COMPANY MAIN 19
5
WIRE HARNESS
BLK/ORG
34 PUR
5 PUR
21
2 PUR
2 PUR
5 PUR
5 PUR
5 PUR
21
MALE PLUG
3 YEL
21
BRN
BLK
LT GRN/RED
PNK/BLK PNK/BLK
20
20
FORD P/N
20
WHT/BLK
3 F2VB-14A459-B REV REV REV

WHT/BLK
ON
18
18
7AG BRN PNK/LT BLU
11
12 VDC
19
19
ELECTRIC 3 NO 4 3 NO 4 3 NO 4
6 ORG
FUEL SELF TEST
MOTORCRAFT SWITCH IS OFF 1 34 BLK/WHT
PUMP SWITCH
ALTERNATOR DURING NORMAL
ENGINE OPERATION 20 22 20 22 20 22
OFF
(NORMAL) BLK/WHT
18 11 18 19 19
I S A
21 ORG 21 ORG RED/LT GRN 21 21 21
3C 3C
T
MOTORCRAF
GROUN D HERE
F77U-103 16-AA
C
TO TEST
6 ORG
17
3C
REV
3 YEL 3 YEL
COIL
11
11 ORG
5 PUR
18
18
34 PUR
19
BRN
6 ORG
5 PUR 5 PUR 18
3 YEL
BRAKE SYSTEM 19
SHIFTER
5 PUR
5 PUR
20
21
22
WARNING LIGHT HEADLIGHT WORKLIGHT NEUTRAL/SAFETY 20
(RED) HOUR SWITCH SWITCH CONVEYER
SWITCH
2 PUR
2 PUR
5 PUR
BELT
5 PUR
METER
FWD/REV
BLK ON ON
11
HYDRAULIC
16
17
18
18
VALVE
21
20
19
22
BLK
WHT GRN
16
33 WHT OFF OFF RED BLK
BRAKE
PRESSURE
WARNING FWD
19
20
20
21
21
22
COIL 22
SWITCH
30 BLU
22
11A
16
17
12
20
3C
PARKING BRAKE 19
BATT
LIMIT SWITCH 21
10 BLU
10 BLU
20
2 PUR
16 16
17 17 CONVEYER
REVERSE
SHIFTER
22
20
21
RELAY
17
LIGHT BASE
5 5 5 4
8 8 6 3
16
30 BLU
7 2
17
8 1
6 6
4 4
1 1
16
17
12
17
11A 20
16
7 3 3 7
CONVEYER
8 YEL FORWARD
RELAY
2 2 BASE
5 4
EMERGENCY
8 YEL
6 3
2 PUR
HYD PUMP
17
16
RELAY 7 2
8 1
12
BATT
12
17
16
A
POSITIVE NEGATIVE
B
C
12 VOLT DC
TRACTOR BATTERY
HYD PUMP D
MOTOR
EMERGENCY
Figure 2-8. Wiring Diagram, Ford 4.2L with EPM (with
3 Belt Controls)
2-2-22 CD314
Rev 26
Chapter 2
STEWART & STEVENSON

PROPRIETARY AND CONFIDENTIAL
Figure 2-9. Wiring Diagram, Ford 4.2L with

EPM - CAL (w/ 4 E-Stops)
CD314 2-2-23
Rev 26
Chapter 2
2-2-24 CD314
Rev 26
Chapter 2
Figure 2-10. Electrical Schematic, Diesel Engine
CD314 2-2-25
Rev 26
Chapter 2
Figure 2-11. Electrical Schematic, Perkins 4.135/4.236 Diesel Engine (Manual Belt Control)
2-2-26 CD314
Rev 26
Chapter 2

11-1 Battery, 12V 11-18 Brake Proportioning Valve
11-2 Alternator 11-19 Spotlight Switch
11-3 Starter 11-20 Spotlight Assembly
11-4 Ignition Switch 11-21 Ammeter
11-5 Momentary Push Button Switch 11-22 Oil Pressure Gauge
11-6 Circuit Breaker, 20 AMP 11-23 Oil Pressure Sensing Unit
11-7 Headlight Switch 11-24 Water Temperature Gauge
11-8 Headlight Assembly 11-25 Water Temperature Sensing Unit
11-9 Tail/Stop Light Assembly 11-26 Hour Meter
11-10 Turn Signal Control 11-27 Oil Timer Switch
11-11 Flasher Base 11-28 Horn Button Kit
11-12 Flasher 11-29 Horn Relay
11-13 Turn Signal Light Assembly 11-30 Horn Assembly
11-14 Neutral Start Switch 11-31 Emergency Hydraulic Pump, 12V
11-15 Back-Up Light Assembly 11-32 Momentary Push Button Switch
11-16 Stop Light Switch 11-33 Back-Up Alarm
11-17 Brake Warning Light
CD314 2-2-27
Rev 26
Chapter 2
Figure 2-12. Electrical Schematic, Perkins 4.135/4.236 Diesel Engine (Electric Belt Control)
2-2-28 CD314
Rev 26
Chapter 2
12-1 Battery, 12V 12-21 Ammeter

12-2 Alternator 12-22 Oil Pressure Gauge
12-3 Starter 12-23 Oil Pressure Sensing Unit
12-4 Ignition Switch 12-24 Water Temperature Gauge
12-5 Momentary Push Button Switch 12-25 Water Temperature Sensing Unit
12-6 Circuit Breaker, 20 AMP 12-26 Hour Meter
12-7 Headlight Switch 12-27 Oil Timer Switch
12-8 Headlight Assembly 12-28 Horn Button Kit
12-9 Tail/Stop Light Assembly 12-29 Horn Relay
12-10 Turn Signal Control 12-30 Horn Assembly
12-11 Flasher Base 12-31 Emergency Hydraulic Pump, 12V
12-12 Flasher 12-32 Momentary Push Button Switch
12-13 Turn Signal Light Assembly 12-33 Watertight Enclosure (Left Rear Control)
12-14 Neutral Start Switch 12-34 Watertight Enclosure (Right Rear Control)
12-15 Back-Up Light Assembly 12-35 Watertight Enclosure (Left Front Control)
12-16 Stop Light Switch 12-36 Relay
12-17 Brake Warning Light 12-37 Electric Valve Body
12-18 Brake Proportioning Valve 12-38 Solenoid
12-19 Spotlight Switch 12-39 Terminal Block
12-20 Spotlight Assembly 12-40 Back-Up Alarm
CD314 2-2-29
Rev 26
Chapter 2
Figure 2-13. Wiring Diagram, Perkins 1000-4 Diesel
2-2-30 CD314
Rev 26
Chapter 2
REMOTE LEFT REAR RIGHT REAR

1 1 1 CONTROL SWITCHES CONTROL SWITCHES CONTROL SWITCHES
1R 3D B1 B2
7
FWD FWD FWD
1
IGNITION DELCO AC
RELAY 6A ALTERNATOR 3 NO 4 3 NO 4 3 NO 4
21 21 21
D
R
IGN
G
DIODE 6B
T
B2
20
20
20
NEG POS BA
BAT ACC
ST Vehicle NEUT NEUT NEUT
S Battery 1 NC 2
11 1 NC 2
19
1 NC 2
19
B ALT
IGNITION
12 Volt DC
21
21
21
20
20
20
SWITCH
B IGN 7 I
Engine REV REV REV
18
18
Starter
11
19
19
7B 7 Starter 3 NO 4 3 NO 4
Relay 3 NO 4
Motor NOT
80A 80A USED
B ALT B ALT WHT 20 22 20 22 20 22
1
STARTER
5 RELAY YEL 18 11 18 19 19
21 21 21
5 1R 1R 1R GRN
7
2 2 BLU
5
6 GRN BLK 37 37A
CB1 BELT LOADER BACKUP 17
20A RELAY ALARM REV
50 6
1R
11
BLK
BLK
18
18
19
LIGHT
NEUT
80A
REV
RT REV LF REV
1
1R 18
50
6 6
5
5
5
LIGHT LIGHT BELT 19
20
21
22
6 6 DRIVE
20
4
FWD/REV
11A
SHIFTER HYD
WHT
RED
BLU
4 4 4 NS/REV SWITCH VALVE
WHT
WHT
1R 1R
11
16
17
18
18
16
2 2 2 6
21
20
19
22
3 BLK 3 BLK 3 BLK 3 BLK
2
B2
OFF ON OFF ON 11A 11A 11A 11A FWD
CB2
20A 2 BRAKE
WARNING
HEAD LIGHT WORK LT LEFT RIGHT LIGHT
12
12
16
19
20
20
21
21
17
WORK WORK 22
11B
SWITCH SWITCH (RED)
80A
LIGHT LIGHT HEAD HEAD

50
22
2
2
5
5
5
30
LIGHT LIGHT
33
20
B2
5
NO
4 3 19
34
1
HAND 12 12
1 2 BRAKE
LOW LIMIT 22
NC SWITCH
BRAKE 21 Q19SN6R
5 5 16 16 10 PRESSURE RECEIVER
SWITCH 20 20 20
10 10 10
REVERSE FORWARD
34 34 34 34 34 34 11 RELAY RELAY
80A
30
19 10 10 10 10 10
12
5 4 5 4
5 5 5 5 25
BLK
BLK
LF REAR RT REAR 6 3 6 3
30 30 30
BRN
BRN
BLU
BLK
BRK/TRN BRK/TRN
80A 80A 80A 80A 7 2 7 2
CB3 LIGHT LIGHT
BRN
11B
WATER OIL VOLT
19
50
HOUR 8 1 8 1
12
16
17
OIL
2
2
20A
5
27 EMERGNECY
METER TEMP PRESS METER PRESSURE
30
30
SHUTDOWN
5
5
SWITCH SENDER
HORN 19
RED
RED
WHT
WHT
BUTTON
11
80A
16 16
BRN
BLU
12A
1
16 16 16
21
G G G 17 17
25
17 17
24 12
32
BRN
HORN S I S I 12 12
27
RELAY
11B
30
30
30
30
5
5
5
5
5
MUST INFRARED
5
50
WATER 11 RELAY
2
2
86 LIGHT 80A
30 5 TEMP SOCKET
TO RUN 550 30 30
2
B2
(GREEN) SENDER
TURN EMERGENCY
RED
RED
30 30
WHT
WHT
85 Q196E
24
87
11
SIGNAL HYD PUMP
FLASH 5 5
RELAY
4 2 3 1 EMITTER
25A
UNIT 5 5 5
83
82
2 25 25 RT FRONT LF FRONT
VEHICLE 24 24 24 TURN LIGHT TURN LIGHT
HORN FUEL 85 85
SHUTOFF 80 80
31
84 84 83 83
SOLENOID
BRN
BLU
BRN
12A
BLU
BLU
86 86 82 82 EMERG
BRN YEL TURN GRY/BLK 81 81 PUMP
B3
SINGLE 2 2 SWITCH
5 YEL 8
SWITCH C7-A20
FUEL BLU 85
RED 80 C7-A20
HEATER BRAKE 8 6 5 7
SWITCH GRY 83 BELT LOADER BELT LOADER
11
27 HYD PUMP
BLK 82 FWD/REV RELAY INFRARED RELAY MOTOR
50
2
BREAKER
GRN 81 CONFIGURATION CONFIGURATION EMERGENCY
11
LOCATED 2 2 2 5 1
IN CAB
1
50 50 12A
8 6 5 3
66 66 51
50
4 2
63 MANIFOLD MANIFOLD
HEATER HEATER 1 6
63 HEATER 3 4
SINGLE SPEED SWITCH
BLOWER
MOTOR WIPER
CB4 M CAB 7 7
MOTOR
20A L H HEATER
63
B C
BLOWER
SWITCH WIPER
SWITCH
2 8 Figure 2-14. Wiring Diagram, Perkins 1000-4 Diesel
66
(with 3 Belt Controls)
CD314 2-2-31
Rev 26
Chapter 2
MATERIAL:
Figure 2-15. Electrical Schematic, Perkins 1104C-44 Tier II Diesel
2-2-32 CD314
Rev 26
Chapter 2

(Manual Belt Control)
CD314 2-2-33
Rev 28A
Chapter 2

(Electric Belt Control)
2-2-34 CD314
Rev 28A
Chapter 2
Figure 2-18. Wiring Diagram, Deutz Diesel Engine (3 Belt Controls) (FedEx)
CD314 2-2-35
Rev 28A
Chapter 2
Figure 2-19. Electrical Schematic,

Deutz F4M2011 Tier II Diesel Engine
2-2-36 CD314
Rev 28A
Chapter 2
Figure 2-20. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine (3 Belt Controls) (FedEx)
CD314 2-2-37
Rev 28A
Chapter 2
Figure 2-21. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine w/Durst Velvet Drive Transmission (FedEx)
2-2-38 CD314
Rev 28A
Chapter 2
Figure 2-22. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine w/Durst Velvet Drive Transmission - CE Option (FedEx)
CD314 2-2-39
Rev 28A
Chapter 2
Figure 2-23. Electrical Schematic, Cummins B3.3 (FedEx Master Schematic) (Sheet 1 of 4)
2-2-40 CD314
Rev 29
Chapter 2
CD314 2-2-41
Rev 29
Chapter 2
2-2-42 CD314
Rev 29
Chapter 2
CD314 2-2-43
Rev 29
Chapter 2
Figure 2-24. Wiring Diagram, Durst Velvet Drive Transmission - Sheet 1 of 3 (FedEx)
2-2-44 CD314
Rev 28A
Chapter 2
CD314 2-2-45
Rev 28A
Chapter 2
2-2-46 CD314
Rev 28A
Chapter 2
Figure 2-25. Wiring Diagram, Electronic Control Module (ECM) - Durst Velvet Drive Transmission (FedEx)
CD314 2-2-47
Rev 28A
Chapter 2
Fig/Ind Description
26-1 Battery, 12V
26-2 Starter, 300 CID, Delco
26-3 Starter, Ford
26-4 Starter, Cummins/Onan
26-5 Solenoid
26-6 Ignition Switch
26-7 Neutral Start Switch
26-8 Ammeter
26-9 Alternator
26-10 Protector Start Relay
Figure 2-26. Electrical Schematic, Protecto-Start System
2-2-48 CD314
Rev 28A
Chapter 2
Figure 2-27. Electrical Diagram, Protecto-Start (Delco Alternator)
CD314 2-2-49
Rev 28A
Chapter 2
Figure 2-28. Power Distribution Diagram,

Delco Alternator Ammeter
2-2-50 CD314
Rev 28A
Chapter 2
Fig/Ind Description
29-1 Circuit Breaker, 20 AMP
29-2 Momentary Push Button Switch
29-3 Low Oil Pressure Sending Unit
29-4 High Water Temperature Sending Unit
29-5 Ignition Coil
29-6 Fuel Shut-Off Solenoid
Figure 2-29. Electrical Schematic, Low Oil Pressure and High Water Temperature Shutdown
CD314 2-2-51
Rev 28A
Chapter 2
Fig/Ind Description
30-2 Neutral Start Switch
30-4 Hydraulic Solenoid
30-5 Microswitch
30-6 Starter
30-7 Battery, 12V
30-8 Conveyor Switch
30-9 Solenoid
30-10 Microswitch
Figure 2-30. Electrical Schematic, Neutral/Park Brake - Conveyor Interlock and Belt Emergency Stop
2-2-52 CD314
Rev 28A
Chapter 2
Figure 2-31. Electrical Diagram, 2-Place Conveyor Belt Controls
CD314 2-2-53
Rev 28A
Chapter 2
Fig/Ind Description
32-1 Battery, 12V
32-2 Starter
32-4 Ignition Module
32-5 Ignition Coil
32-6 Distributor Assembly
32-7 Contact Block
Figure 2-32. Electrical Schematic, Emergency Engine Shutdown System (Gasoline)
Fig/Ind Description
33-2 Fuel Shut-Off Solenoid
33-3 Contact Block
Figure 2-33. Electrical Schematic, Emergency Engine Shutdown System (Diesel)
2-2-54 CD314
Rev 28A
Chapter 2
Fig/Ind Description
34-1 Battery, 12V
34-2 Starter
34-3 Relay, Electric Solenoid
34-6 Momentary Push Button Switch
34-7 Glow Plug
34-8 Glow Plug Controller
34-9 Fuse, 80 AMP
Figure 2-34. Electrical Schematic, Glow Plug System
Fig/Ind Description
35- Fuel Heater Kit
35-2 Relay, 80 AMP
35-3 Lighted Toggle Switch
35-4 Fuel Line Heater
35-6 Alternator
Figure 2-35. Electrical Schematic, Fuel Heater System
CD314 2-2-55
Rev 28A
Chapter 2
Figure 2-36. Wiring Harness - Engine Foot Throttle (Ford 4.2L)
2-2-56 CD314
Rev 28A
Chapter 2
Figure 2-37. Wiring Harness - Park Brake Limit Switch
CD314 2-2-57
Rev 28A
Chapter 2
Figure 2-38. Wiring Harness - Headlight / Turn Signal
2-2-58 CD314
Rev 28A
Chapter 2
Figure 2-39. Wiring Harness - Watermann Hydraulic Valve
CD314 2-2-59
Rev 28A
Chapter 2
I. HYDRAULIC SCHEMATICS
Fig/Ind Description
40-1 Hydraulic Pump

40-2 Emergency Hydraulic Pump, 12V
40-3 Ball Valve, ¼-Turn
40-4 Hydraulic Tank Assembly
40-5 Filter Block with Element
40-6 Check Valve
40-7 Check Valve
40-8 Relief Valve
40-9 Hydraulic Manifold, Large
40-10 Hydraulic Pressure Gauge
40-11 Hydraulic Brake Booster
40-12 Steer Valve
40-13 Power Steering Cylinder
40-14 Control Valve with Manual Relief
40-15 Relief Valve
40-16 Holding Valve
40-17 Hydraulic Front Lift Cylinder
40-18 Hydraulic Rear Lift Cylinder
40-19 Control Valve
40-20 Counter Balance Valve
40-21 Cushion Valve
40-22 Hydraulic Manifold, Small
40-23 Hydraulic Motor
Figure 2-40. Hydraulic System Schematic (Up to S/N 2738)
2-2-60 CD314
Rev 28A
Chapter 2
Fig & Tug Part

Description
Ind Number
41-1 660-4-0010-1 Pump, Hydraulic - Ford 300, Perkins
660-1-2912 Pump, Hydraulic - Ford 4.2L
660-1-2287 Pump, Hydraulic - Deutz
41-2 660-1-3028 Pump, Hydraulic Emergency
41-3 660-4-0010-12 Valve, Ball ¼ Turn
41-4 660-4-1045 Tank, Hydraulic Assembly
41-5 660-4-0010-10 Filter, Hydraulic with Indicator
41-6 660-4-0010-31 Valve, Cartridge Check
41-8 660-4-0010-32 Valve, Cartridge Relief
41-9 660-4-0010-30 Manifold, Hydraulic, Large
41-10 660-ND-1371 Gauge, Hydraulic Pressure
41-11 660-1-1342-1 Booster, Hydraulic Brake
41-12 660-1-3028 Valve, Steer
41-13 660-2-1031 Cylinder, Power Steer, COM
41-14 660-4-0010-2 Valve, Control - Conveyor Lift
41-15 660-4-0010-20 Valve, Relief
41-16 660-4-0010-3 Valve, Holding
41-17 660-2-0062 Cylinder, Hydraulic Lift - Front
41-18 660-2-0063 Cylinder, Hydraulic Lift - Rear
41-19 660-4-0010-6 Valve, Control (Manual Belt Control)
41-20 660-4-0010-8 Valve, Counter Balance
41-21 660-4-0010-7 Valve, Cushion
41-22 660-4-0010-33 Manifold, Hydraulic, Small
41-23 660-4-0010-9 Motor, Hydraulic
STEWART & STEVENSON

Figure 2-41. Hydraulic System Schematic - Manual (S/N 2738-6199)
CD314 2-2-61
Rev 28A
Chapter 2
Fig & Tug Part

Description
Ind Number
42-3 660-4-0010-12 Valve, Ball ¼ Turn
42-12 660-1-3028 Valve, Steer
42-15 660-4-0010-20 Valve, Relief
42-16 660-4-0010-3 Valve, Holding
42-19 660-ND-1396 Body, Valve - Electric
STEWART & STEVENSON

Figure 2-42. Hydraulic System Schematic - Electric (S/N 2738-6199)
2-2-62 CD314
Rev 28A
Chapter 2
Fig & Tug Part

Description
Ind Number
43-3 660-4-0010-12 Valve, Ball ¼ Turn
43-12 660-1-3028 Valve, Steer
43-15 660-4-0010-20 Valve, Relief
43-16 660-4-0010-3 Valve, Holding
43-19 660-4-0010-6 Valve, Control (Manual Belt Control)
43-20 660-4-0010-8 Valve, Counter Balance
43-21 660-4-0010-7 Valve, Cushion
43-22 660-4-0010-33 Manifold, Hydraulic, Small
43-24 MT-2-1144-1 Flow Divider, Gresen CFD50-2NR
STEWART & STEVENSON

Figure 2-43. Hydraulic System Schematic - Manual (S/N 6200 & Up)
CD314 2-2-63
Rev 28A
Chapter 2
Fig & Tug Part

Description
Ind Number
44-3 660-4-0010-12 Valve, Ball ¼ Turn
44-12 660-1-3028 Valve, Steer
44-15 660-4-0010-20 Valve, Relief
44-16 660-4-0010-3 Valve, Holding
44-19 660-ND-1396 Body, Valve - Electric
44-21 MT-2-1144-1 Flow Divider, Gresen CFD50-2NR
STEWART & STEVENSON

Figure 2-44. Hydraulic System Schematic - Electric (S/N 6200 & Up)
2-2-64 CD314
Rev 28A
Chapter 2
SECTION 3: REMOVAL / INSTALLATION
The following procedures for removal and installation of vehicle components outline the steps and
precautions to take when removing items for replacement or repair.
WARNING: ALWAYS REVIEW SAFETY PRECAUTIONS PRIOR TO

PERFORMING WORK ON THIS EQUIPMENT.
A. ENGINE / TRANSMISSION
1. Removal
(a) Disconnect battery. Remove conveyor assembly (see specific section).
(b) Remove exhaust system.
(c) Disconnect flange at exhaust manifold.
(d) Disconnect drive shaft at transmission universal.
(e) Disconnect park brake cable.
(f) Disconnect water temperature connections at sender.
(g) Disconnect transmission selector cable at transmission selector lever.
(h) Disconnect battery and alternator wiring.
(i) Disconnect wiring at ignition coil and oil pressure sender.
(j) Disconnect fuel line at fuel pump.
(k) Drain radiator and engine block coolant system.
(l) Disconnect coolant hoses to engine at radiator.
(m) Disconnect transmission oil cooler lines at radiator.
(n) Disconnect speedometer cable at transmission.
(o) Disconnect air intake hose.
(p) Remove the ground strap.
CD314 2-3-1
Rev 27
Chapter 2
(q) Attach lifting sling to engine.
(r) Remove transmission mounting bolts.
(s) Remove engine frame mounting bolts.
(t) Remove hydraulic pump and bracket (and alternator) and swing aside (do not
disconnect oil lines).
(u) Hoist engine slowly, ensuring all lines, cables, wires, etc. are disconnected, and clear
as engine is raised.
2. Installation
Installation of engine/transmission is performed by reversing the order of steps A.1.(a)
through (q), preceding.
WARNING: DO NOT CONNECT BATTERY UNTIL ALL ALTERNATOR

WIRING IS CONNECTED. LEAD-ACID BATTERIES GENERATE
EXPLOSIVE GASES. KEEP SPARKS, FLAME, AND SMOKING
MATERIALS AWAY FROM BATTERIES. DO NOT SMOKE IN THE
VICINITY OF THE BATTERY. DO NOT SHORT BATTERY
TERMINALS. BEFORE REMOVING OR INSTALLING BATTERY
REMOVE METAL BRACKETS, WRISTWATCH BANDS, RINGS, ETC.
POSITIVE MUST BE DISCONNECTED FIRST TO PREVENT SPARKS
FROM ACCIDENTAL GROUNDING. ALWAYS WEAR EYE
PROTECTION AROUND BATTERIES. WASH HANDS OR CLOTHING
IMMEDIATELY IF ACCIDENTALLY IN CONTACT WITH
ELECTROLYTE.
CAUTION: ENSURE OIL, TRANSMISSION OIL AND COOLANT

SYSTEM HAVE BEEN SERVICED BEFORE STARTING ENGINE.
ADJUST TRANSMISSION SELECTOR CONTROLS FOR PROPER
DETENT OPERATION. ENSURE THAT FAN IS FREE TO ROTATE.
Note NOTE: Adjust alternator belt for proper tension.
Note NOTE: Check for proper engine oil pressure during initial engine run.
2-3-2 CD314
Rev 27
Chapter 2
B. REAR AXLE
1. Removal
(a) Jack up the rear frame of the mobile conveyor and place jack stands under the frame
forward of the rear axle.
(b) Disconnect drive shaft at rear axle universal.
(c) Disconnect hydraulic brake line mounted on rear axle.
CAUTION: WIPE CONNECTIONS CLEAN BEFORE OPENING BRAKE

SYSTEM.
CAUTION: CAP OR PLUG ALL OPEN PORTS OR LINES.
Note NOTE: Use back up wrenches on all mating parts.
(d) Use a transmission jack to support the axle.
WARNING: DO NOT LIFT VEHICLE OFF JACK STANDS.
(e) Remove U-bolts attaching axle to frame.
(f) Lower transmission jack and roll axle out to the rear.
2. Installation
WARNING: BLEED AIR FROM BRAKE SYSTEM UPON

COMPLETION OF INSTALLATION.
Installation of the rear axle is performed by reversing the order of steps B.1.(a) through (f),
preceding.
CD314 2-3-3
Rev 26
Chapter 2
C. FRONT AXLE
1. Removal
(a) Jack up the front frame of the mobile conveyor and place jack stands under the frame
rearward of the front axle.
(b) Disconnect hydraulic brake lines from front disc brake assemblies.
(c) Disconnect hoses at steer cylinder.

SYSTEM.
(c) Use a transmission jack to support the axle.
WARNING: DO NOT LIFT VEHICLE FRAME OFF JACK STANDS.
(d) Remove U-bolts attaching axle to frame.
(e) Lower transmission jack and roll axle out to the rear.
2. Installation
WARNING: BLEED AIR FROM BRAKE SYSTEM UPON

COMPLETION OF INSTALLATION.
Installation of the front axle is performed by reversing the order steps C.1. (a) through (e),
preceding.
2-3-4 CD314
Rev 26
Chapter 2
D. CONVEYOR
1. Removal
(a) Raise conveyor hydraulically, both front and rear, high enough to remove hardware
from pivot points.
WARNING: ALWAYS USE SAFETY PROP WHEN WORKING UNDER

CONVEYOR.
(b) Block up rear end of conveyor between vehicle frame and conveyor cross member, or
support with sling and hoist.
(c) Disconnect electrical control cable (between frame and conveyor when equipped) at
terminal block in enclosure mounted on cross member at rear of conveyor.
(d) Disconnect hydraulic lines (between rear lift frame and conveyor) at hose to tube
connection at rear lift frame.

SYSTEM.
(e) Loosen nut on cam follower pivot bolt, and allow the follower plate to swing
downward.
(f) Remove pivot bolt, nut and washer from rear lift frame and conveyor pivot.
WARNING: HOIST AND SLING CAPACITY SHALL BE 2000 LB

MINIMUM.
(g) Using proper lifting gear of 2000 lb minimum capacity, lift conveyor from pivot
attaching points.
2. Installation
Installation of conveyor is performed by reversing the order of steps D.1. (a) through (g),
preceding.
CD314 2-3-5
Rev 26
Chapter 2
E. BELT DRIVE MOTOR
1. Removal

CONVEYOR.
WARNING: KEEP HANDS AND CLOTHING AWAY FROM CONVEYOR

BELT AND BELT DRIVE WHILE BELT IS IN MOTION.
(a) Drive belt slowly, until drive chain master link is visible in the area just behind the
drive pulley.

ELECTROLYTE.
(b) Stop belt and engine and disconnect battery.
(c) Slacken chain.
(1) Loosen four (4) bolts on face of motor mounting plate.
(2) Turn adjusting screw (located on rear face of take-up) clockwise to slacken
chain.
(d) Remove drive chain.
(1) Remove chain master link.
(2) Disengage chain from drive sprocket.
2-3-6 CD314
Rev 26
Chapter 2
(e) Disconnect hydraulic lines from motor.
CAUTION: WIPE ALL CONNECTIONS CLEAN PRIOR TO OPENING

SYSTEM
CAUTION: CAP OR PLUG ALL OPEN PORTS AND LINES.
Note NOTE: Use back up wrenches on all mating fittings.
(f) Remove hydraulic motor.
(1) Remove motor mounting bolts.
(2) Pull motor straight out. Sprocket will pass through motor mounting hole.
2. Installation
Installation of the drive motor is performed by reversing the order of steps E.l. (a) through (f),
preceding.
F. CONVEYOR BELT CONTROL VALVE
1. Removal

CONVEYOR.
(a) Raise conveyor.
(b) Position conveyor support prop.
CD314 2-3-7
Rev 26
Chapter 2
(c) Tag and disconnect hydraulic lines.

SYSTEM.
CAUTION: CAP OR PLUG ALL OPEN PORTS.
(d) Tag and disconnect solenoid wires (electric belt control only).
(e) Remove hardware and valve.
2. Installation
Installation of the control valve is performed by reversing the order of steps F.1. (a) through
(e), preceding.
G. HOLDING VALVE
1. Removal
WARNING: DISCONNECTING HYDRAULIC LINES FROM A

CONVEYOR CYLINDER HOLDING VALVE WILL RESULT IN
LOWERING OF THE CONVEYOR NOT OTHERWISE SUPPORTED.
(a) Tag and disconnect hydraulic hoses and tube fittings at the valve.

SYSTEM.
2-3-8 CD314
Rev 26
Chapter 2
WARNING: USE SAFETY PROP WHENEVER WORKING UNDER

CONVEYOR.
(b) If removing the front lift cylinder holding valve, raise the front of the conveyor and
support with the safety prop.
(c) If removing the rear lift cylinder holding valve, raise and block up the rear of the
conveyor.
(d) Remove attaching hardware and valve.
2. Installation
Installation of the holding valve is performed by reversing the order of steps G.1. (a) and (b),
preceding.
H. LIFT CYLINDER CONTROL VALVE
1. Removal
(a) Remove seat and seat plate.
(b) Remove cotter pins from hand lever to valve linkage and remove hand levers.
(c) Tag and disconnect hydraulic tube fittings.

SYSTEM.
(d) Remove attaching hardware and valve.
CD314 2-3-9
Rev 26
Chapter 2
2. Installation
Installation of the control valve is performed by reversing the order of steps H.1. (a) through
(d), preceding.
WARNING: STAND CLEAR OF CONVEYOR UNTIL AIR IS BLED

FROM SYSTEM.
CAUTION: DO NOT OVER TORQUE ATTACHMENT HARDWARE.

OVER TORQUING MAY DISTORT VALVE BODY AND CAUSE
BINDING OF VALVE SPOOLS. PERFORM OPERATIONAL CHECK OF
HYDRAULIC SYSTEM.
I. FRONT LIFT CYLINDER
1. Removal
(a) Elevate front of belt conveyor either hydraulically or with a hoist and sling (while
holding lift cylinder control valve open).
(b) Position conveyor support prop under conveyor lift arms (cylinder attaching point).
(c) Disconnect hydraulic hoses from holding valve (mounted on cylinder).

SYSTEM.
WARNING: DISCONNECTING HYDRAULIC LINES FROM A

CONVEYOR LIFT CYLINDER HOLDING VALVE WILL RESULT IN
LOWERING OF THE CONVEYOR IF NOT OTHERWISE SUPPORTED
(d) Disconnect hydraulic tube fittings at each end of cylinder and remove holding valve.
(e) Remove nut and pivot bolt from cylinder rod end.
(f) Remove nut and pivot bolt from cylinder base end.
2-3-10 CD314
Rev 26
Chapter 2
(g) Remove cylinder with portable hoist or equal.
WARNING: DO NOT BUMP CONVEYOR OR SUPPORT FRAME WITH

HOIST OR CYLINDER AXLE REMOVING FRONT LIFT CYLINDER.
2. Installation
(a) Using a portable hoist or equal, position cylinder with cylinder base mount aligned
with frame mounting bracket.
WARNING: DO NOT BUMP CONVEYOR OR SUPPORT FRAME WITH

HOIST OR CYLINDER WHILE INSTALLING FRONT LIFT
CYLINDER.
(b) Install bolt and nut in cylinder base mounting hole.
(c) Replace holding valve and connect hydraulic line to base of cylinder.
(d) Start engine and hydraulically extend cylinder rod to lift frame attaching point.
(e) Install bolt and nut.
(f) Connect hydraulic line to rod end of cylinder.
WARNING: STAND CLEAR OF CONVEYOR UNTIL AIR HAS BEEN

BLED FROM SYSTEM.
(g) Start engine, raise conveyor and stow conveyor support prop.
J. REAR LIFT CYLINDER
1. Removal
(a) Raise rear of conveyor and block up lift frame to prevent it from lowering.
CD314 2-3-11
Rev 26
Chapter 2
(b) Tag and disconnect hydraulic hoses to holding valve.

SYSTEM.
(c) Disconnect hydraulic lines at each end of cylinder and remove holding valve.
(d) Remove nut and bolt from rod end of cylinder.
(e) Remove nut and bolt from base of cylinder.
(f) Remove cylinder.
2. Installation
Installation of the rear lift cylinder is performed by reversing the order of steps J.1. (a)
through (f), preceding.
WARNING: STAND CLEAR OF CONVEYOR UNTIL AIR HAS BEEN

BLED FROM SYSTEM.
K. HYDRAULIC PUMP
1. Removal
(a) Raise front of conveyor and position conveyor support prop under lift frame cross
member.

CONVEYOR.
(b) Raise engine cover.
2-3-12 CD314
Rev 26
Chapter 2
(c) Disconnect hydraulic lines from pump.

SYSTEM.
NOTE: For block-mounted pumps, remove mounting hardware and pump.

Note Omit steps (d) through (f).
(d) Loosen pump mounting hardware and remove belt from pulley.
(e) Remove pulley mounted on pump shaft with set screw.
(f) Remove mounting hardware (2 bolts), spacer and pump.
2. Installation
(a) Installation of the hydraulic pump is performed by reversing the order of steps K.1.
(a) through (f), preceding.
(b) Adjust hydraulic pump drive belt tension.
CD314 2-3-13
Rev 26
Chapter 2
L. ALTERNATOR
1. Removal

ELECTROLYTE.
(a) Remove battery ground cable.
(b) Disconnect wiring from:
(1) Alternator Input.
(2) Auxiliary
(3) Field Terminal
(4) Ground Terminal
CAUTION: IF FIELD TERMINAL (WIRE) IS GROUNDED WITH THE

BATTERY STILL CONNECTED. THE VOLTAGE REGULATOR WILL
BE BURNED OUT.
(c) Remove adjusting bolt at top flange of alternator housing.
(d) Loosen pivot bolt at bottom flange of alternator housing.
(e) Rotate alternator towards engine and remove drive belt.
(f) Remove pivot bolt and alternator.
2-3-14 CD314
Rev 26
Chapter 2
2. Installation
(a) Ensure battery ground cable is disconnected.
(b) Position alternator at mount and install pivot bolt, washer and nut hand tight.
(c) Install alternator drive belt. If worn or cracked, install a new belt.
(d) Install adjusting bolt finger tight through slotted adjusting brace and through hole in
alternator flange.
(e) Adjust alternator drive belt tension.
(f) Connect all disconnected alternator wires at their correct positions.

ELECTROLYTE.
(g) Connect battery.
CD314 2-3-15
Rev 26
Chapter 2
2-3-16 CD314
Rev 26
Chapter 2
SECTION 4: BELT TRACKING INSTRUCTIONS
The following procedure is offered as a guide for aligning the cargo belt to the center of the rollers in a
minimum length of time.
WARNING: KEEP HANDS AND CLOTHING AWAY FROM ROLLERS

WHILE CONVEYOR IS RUNNING.
Figure 4-1. Conveyor Components
A. DISCUSSION
Basic fundamentals of belt alignment are as follows:
1. Moving the rear idler roller to the rear on one side with the jack screw tightens that side of
the belt, causing the belt to move to the other side.
Moving the rear idler roller to the front on one side with the jack screw loosens that side of
the belt, causing the belt to move to that side.
2. Moving a crowder roller end toward the large end roller will tighten that side of the belt and
force the belt to the other side of the end roller.
Moving a crowder roller end toward the center of the conveyor will loosen that side of the
belt and allow the belt to move to that side of the end roller.
These fundamentals hold true on both ends of the conveyor.
CD314 2-4-1
Rev 26
Chapter 2
Adjust the front crowder roller only when the belt is running in the reverse direction. Adjust
the rear crowder roller only when the belt is running forward.
3. It is necessary to work from end to end when tracking a belt as adjustment at one end will
affect the other end. When tracking, make small adjustments and allow the belt to run and
settle in between adjustments. Normal time for an experienced mechanic to track a belt is 45
minutes to one hour.
B. PROCEDURE
NOTE: Refer to safety chapter prior to performing any maintenance task

Note on this equipment and observe all applicable precautions.
1. Check the roller end bearings for failure.
2. Check the front driver and rear idler roller bearings and collar set screws. There are two set
screws in a collar that positions each roller in the frame. Insure that the rollers are centered
and that the set screws are tight. If either roller is not centered, loosen the set screws, pry the
roller into position and secure the set screws. See Figure 4-2 for locations.
Figure 4-2. Set Screw Locations
3. Raise the front of the conveyor and insure that the front crowder roller is centered and that
the bearing collar set screws are tight. Make any necessary adjustments as in step 2 above.
4. Raise the rear of the conveyor and insure that the rear crowder roller is centered and that the
bearing collar set screws are tight. Make any necessary adjustments as in step 2 above.
2-4-2 CD314
Rev 26
Chapter 2
5. Raise the front of the conveyor to approximately 4' high and the rear to about 3'6" inches
high.
6. Position the front crowder in its adjusting slots as shown in Figure 4- 3.
7. Position the rear crowder roller in its adjusting slots as shown in Figure 4- 4.
Figure 4-3. Front Crowder Roller Figure 4-4. Rear Crowder Roller
8. Adjust the rear idler roller at the jack screw nuts to tension the belt. Adjust the rear idler
roller so that it is equidistant from the rear end of the conveyor on both sides. Correct tension
is achieved when 4 to 6" of the belt can be rolled up at the center of the conveyor. (See Figure
4- 5)
Figure 4-5. Idler Adjustment
CD314 2-4-3
Rev 26
Chapter 2
WARNING: KEEP HANDS AND CLOTHING AWAY FROM ROLLERS

WHILE CONVEYOR IS RUNNING.
9. With the belt running in the reverse direction, observe the position of the belt at the front of
the conveyor and correct as follows:
(a) To adjust belt in direction shown in Figure 4- 6, move left side (as viewed from rear)
of the front crowder roller toward the front driver roller, both bolts, until the belt
tracks on center. Move 1/8" at a time.
Figure 4-6. Belt Centering (Conveyor Front End View)
WARNING: STOP CONVEYOR ANY TIME THE LEFT SIDE FRONT

CROWDER ROLLER IS ADJUSTED!
(b) To adjust belt in opposite direction, move right side (as viewed from rear) of the front
crowder roller forward the front driver roller, both bolts, until the belt tracks on
center. Move 1/8" at a time.
(c) To adjust belt in direction shown in Figure 4- 7, move right side (as viewed from
rear) of the front crowder roller toward the front driver roller, until the belt tracks on
center. Move 1/8" at a time.
(d) To adjust belt in opposite direction, move left side (as viewed from rear) of the front
crowder roller toward the front driver roller, until the belt tracks on center. Move 1/8"
at a time.
2-4-4 CD314
Rev 26
Chapter 2
Figure 4-7. Belt Centering (Conveyor Rear End View)
10. Continue to make adjustments until the belt runs at the center of the front roller.
11. Continue to run the conveyor in reverse while adjusting the rear jack screw nuts to center the
belt on the rear idler roller.
12. Repeat steps 9 through 11 until both ends of the belt are centered and running true, then shift
belt into forward direction.
13. Adjust the rear crowder roller to center the belt on the rear idler roller.
14. When belt is running on center, reverse belt direction and observe alignment. If belt
alignment is still satisfactory in reverse, Shift belt direction back to forward. The belt should
stay within 1/2" in both directions at both ends. If it does not, go back to step 9 and repeat
steps as often as necessary to track belt.
15. Once belt is tracked, shut off motor and securely tighten all adjusting bolts.
CD314 2-4-5
Rev 26
Chapter 2
2-4-6 CD314
Rev 26
Chapter 2
SECTION 5: SYSTEM PRESSURE SETTINGS AND METHODS
A. GENERAL
Adjust the following valves in the order in which they are listed. All pressure checks and settings are
to be made when the engine is at normal operating temperature, choke open and at normal idle speed.
WARNING: ALWAYS REVIEW SAFETY PRECAUTIONS PRIOR TO

PERFORMING WORK ON THIS EQUIPMENT.
B. VALVE SETTINGS
If not already installed, install a 0-3000 psi hydraulic gauge in the tee fitting which is located behind
the left front wheel and approximately 6" in front of the axle.
1. Main Two-Lever Control Valve
(a) Pressure relief valve setting is 1500 psi.
(b) The main system pressure valve is located in the left side of the two-lever valve
under the seat.
While observing the pressure gauge, move the rear cylinder lever down and hold in
the down position, dead-heading the pump. Pressure should read 1500 +50 psi. To
adjust, turn the valve screw clockwise to raise pressure or counter-clockwise to
reduce pressure. Access is provided by the hole in the plate beside the valve levers.
Loosening or tightening the lockout may require removing the seat and plate.
2. Pilot Operated Check Valve, Reverse Direction Only
(a) Pressure relief valve setting is 850-900 psi.
(b) The blue Racine holding valve is approximately 4" x 5" x 1.5" in size and is located
under the front of the conveyor.
CD314 2-5-1
Rev 26
Chapter 2
While observing the pressure gauge, run the conveyor in the reverse direction.
Pressure should read 850-900 psi.

CONVEYOR.
To adjust, turn off the engine and remove the Allen socket plug from the rear of the
valve. Insert the Allen wrench into the valve and turn clockwise to raise pressure or
counter-clockwise to reduce pressure. One full turn will change the pressure setting
by approximately 75 psi. Replace the plug and recheck the pressure setting.
3. Pressure Relief Valve, Front Cylinder Down
(a) Pressure relief valve setting is 900 +50 psi.
(b) The blue Racine relief valve is approximately 3" x 3" x 1.5" in size and is located
under the seat. Access can be gained through the opening in the left frame rail beside
the seat.
(c) While observing the pressure gauge, lower the front of the conveyor from the fully
raised position. Pressure should read 900 +50 psi.
(d) To adjust, turn the knob on the valve clockwise to raise pressure or counter-clockwise
to reduce pressure.
4. Pressure Relief Valve, Steering
(a) Pressure relief valve setting is 1000 +50 psi.
(b) The blue Racine relief valve is approximately 3" x 3" x l.5" in size and is located
behind the left front wheel against the left frame rail.
While observing the pressure gauge, turn the steering wheel to full left and hold.
Pressure should read 1000 +50 psi.
To adjust, turn the knob on the valve clockwise to raise pressure or counter-clockwise
to reduce pressure.
2-5-2 CD314
Rev 26
Chapter 3
CHAPTER 3: OVERHAUL
TABLE OF CONTENTS
SECTION 1: RECOMMENDED OVERHAUL PERIODS ......................................................... 3-1-1

A. General ................................................................................................................. 3-1-1
B. Engine .................................................................................................................. 3-1-1
C. Transmission ........................................................................................................ 3-1-1
D. Front (Steer) Axle .................................................................................................. 3-1-1
E. Rear (Drive) Axle................................................................................................... 3-1-1
F. Rear Wheel Drum Brakes .................................................................................... 3-1-1
G. Front Wheel Disc Brakes ..................................................................................... 3-1-2
H. Hydraulic Cylinders ............................................................................................... 3-1-2
I. Hydraulic Pump .................................................................................................... 3-1-2
SECTION 2: FRONT (STEER) AXLE ....................................................................................... 3-2-1

A. Description ........................................................................................................... 3-2-1
B. Inspection and Overhaul ...................................................................................... 3-2-1
1. Bearings and Seals................................................................................... 3-2-1
2. Ball Joints .................................................................................................. 3-2-2
3. Connecting Rod Ends ............................................................................... 3-2-2
SECTION 3: REAR (DRIVE) AXLE ............................................................................................ 3-3-1

A. Description ........................................................................................................... 3-3-1
B. Removal and Installation ....................................................................................... 3-3-1
1. Rear Axle Shaft Removal and Disassembly ............................................. 3-3-1
2. Rear Axle Shaft Assembly and Installation ................................................ 3-3-3
C. Disassembly and Assembly ................................................................................. 3-3-3
1. Disassembly ............................................................................................. 3-3-3
2. Differential Case ....................................................................................... 3-3-8
3. Pinion Bearing Cups ............................................................................... 3-3-11
4. Depth Gauge Check ............................................................................... 3-3-12
5. Pinion Bearing Preload ........................................................................... 3-3-13
6. Assembly of Differential into Housing ..................................................... 3-3-14
CD314 3-TOC-i
Rev 27
Chapter 3
D. Specifications ..................................................................................................... 3-3-18

1. Dana Axle Adjustments ........................................................................... 3-3-18
2. Dana Axle Torque Limits ......................................................................... 3-3-18
3. Dana Axle Approximate Oil Capacity ....................................................... 3-3-18
SECTION 4: REAR WHEEL DRUM BRAKES .......................................................................... 3-4-1

A. Adjustments .......................................................................................................... 3-4-1
1. Brake Shoe Adjustment ............................................................................ 3-4-1
2. Manual Adjustment .................................................................................... 3-4-2
B. Removal and Installation ....................................................................................... 3-4-4
1. Rear Brake Drum ..................................................................................... 3-4-4
2. Brake Shoe and Adjusting Screw .............................................................. 3-4-5
4. Rear Brake Backing Plate ......................................................................... 3-4-7
C. Disassembly and Assembly ................................................................................. 3-4-8
2. Master Cylinder ......................................................................................... 3-4-9
D. Specifications ..................................................................................................... 3-4-12
1. Wheel Torque Limits ............................................................................... 3-4-12
2. Special Tools ........................................................................................... 3-4-12
SECTION 5: FRONT WHEEL DISC BRAKES ......................................................................... 3-5-1

A. Brake Pad Replacement ...................................................................................... 3-5-1
1. Preparation ............................................................................................... 3-5-1
2. Caliper Removal ....................................................................................... 3-5-1
3. Brake Pad Removal .................................................................................. 3-5-2
4. Cleaning and Inspection ............................................................................ 3-5-2
5. Brake Pad Installation ............................................................................... 3-5-3
6. Caliper Installation ..................................................................................... 3-5-4
7. Check-Out ................................................................................................ 3-5-5
B. Caliper Overhaul ................................................................................................... 3-5-6
1. General Layout .......................................................................................... 3-5-6
2. Removal ................................................................................................... 3-5-6
3. Disassembly ............................................................................................. 3-5-6
4. Cleaning and Inspection ............................................................................ 3-5-8
5. Reassembly .............................................................................................. 3-5-8
6. Installation ................................................................................................. 3-5-9
7. Check-Out ................................................................................................ 3-5-9
3-TOC-ii CD314
Rev 27
Chapter 3
C. Rotor ..................................................................................................................... 3-5-9

1. Rotor Removal .......................................................................................... 3-5-9
2. Cleaning .................................................................................................. 3-5-10
3. Inspection ................................................................................................ 3-5-10
4. Installation ............................................................................................... 3-5-10
5. Check Out ............................................................................................... 3-5-10
D. Bleeding the Disc Brake System ........................................................................ 3-5-11
1. General ................................................................................................... 3-5-11
2. Manual Bleeding ...................................................................................... 3-5-11
3. Pressure Bleeding .................................................................................. 3-5-12
4. Check-Out .............................................................................................. 3-5-12
SECTION 6: HYDRAULIC CYLINDER ..................................................................................... 3-6-1

A. Disassembly ......................................................................................................... 3-6-1
B. Inspection and Assembly ...................................................................................... 3-6-1
SECTION 7: HYDRAULIC PUMP ............................................................................................. 3-7-1

A. General ................................................................................................................. 3-7-1
B. Disassembly ......................................................................................................... 3-7-2
1. Disassembly of Basic Pump .................................................................... 3-7-2
2. Disassembly of Flow Control and Relief Valve Covers ............................. 3-7-2
3. Disassembly of the Priority Valve Cover ................................................... 3-7-2
C. Inspection and Repair ........................................................................................... 3-7-4
1. Cleaning .................................................................................................... 3-7-4
2. Inspection and Repair ............................................................................... 3-7-4
D. Assembly .............................................................................................................. 3-7-5
1. Assembly of Flow Control Cover .............................................................. 3-7-5
2. Assembly of Priority Valve Cover .............................................................. 3-7-6
3. Assembly of Pump.................................................................................... 3-7-6
CD314 3-TOC-iii
Rev 27
Chapter 3
3-TOC-iv CD314
Rev 27
Chapter 3
SECTION 1: RECOMMENDED OVERHAUL PERIODS
A. GENERAL
The following overhaul periods are approximate and can vary greatly due to different operating
conditions. Units operating in extreme conditions such as high or low temperatures, long periods of
sustained operation, continued operation in sand or dust or continued exposure to sea air or moisture
require careful, regular inspections. Overhaul periods may be adjusted with time and experience in
operating this belt loader. If an overhaul of a component or system is anticipated or required, the
procedures that cover that component or system should be read and fully understood prior to
attempting any part of the overhaul.
B. ENGINE
Overhaul when oil consumption exceeds 1 qt per 50 hours of operation or 5000 hours on the engine
hour meter. Engine workshop manuals are available by request.
C. TRANSMISSION
Overhaul when the engine hour meter exceeds 5000 hours. Transmission workshop manuals are
available by request.
D. FRONT (STEER) AXLE
If vehicle has been properly lubricated and maintained and has not experienced damage to the
steering system, the steering components will provide many hours of service without an overhaul.
Overhaul the steer axle when excessive play in axle components cannot be corrected by replacing the
individual components.
E. REAR (DRIVE) AXLE
If vehicle has been properly lubricated and maintained and has not experienced damage, the drive
axle will provide many hours of service without an overhaul. Overhaul when individual gears or
components cannot be replaced in order for the axle to perform adequately.
F. REAR WHEEL DRUM BRAKES
Service when brake shoes are worn or damaged.
CD314 3-1-1
Rev 26
Chapter 3
G. FRONT WHEEL DISC BRAKES
Replace all brake pads on the axle whenever the thickness of any lining is worn to the approximate
thickness of the metal backing. Overhaul the calipers whenever they fail to perform. Inspect rubbing
surfaces on rotor for evidence of corrosion, pitted or scratches. Replace if scratched, corroded, pitted
or whenever the thickness has reached its minimum limit.
H. HYDRAULIC CYLINDERS
Overhaul when external or internal leakage is evident, after 5000 hours of operation under extreme
conditions or 10,000 hours of operation under normal conditions.
I. HYDRAULIC PUMP
Overhaul when internal or external leakage is evident or after 5000 hours.
3-1-2 CD314
Rev 26
Chapter 3
SECTION 2: FRONT (STEER) AXLE
A. DESCRIPTION
The front (steer) axle is a Dana Model 44 with disc brakes.
WARNING: OBSERVE ALL SAFETY PRECAUTIONS DISCUSSED IN

THE SAFETY SECTION OF THIS MANUAL!
B. INSPECTION AND OVERHAUL
If vehicle has been properly lubricated and maintained and has not experienced damage to the steering
system, the steering components will provide many hours of service without an overhaul. Should
overhaul be required, follow the procedure below:
Jack up the front end of the vehicle using normal jacking procedures (i.e., chock rear tires, apply hand
brake, and place blocks under vehicle front bumper).
Inspect the steering linkage rod for damage. Also check for wear of the linkage rod ball joints by
grasping the rod and shaking it. If the linkage rod ball joints are loose, replace the rod.
1. Bearings and Seals

Grasp the top and bottom of each tire and shake it in and out while observing the hub and
spindle area to detect any wobble or looseness. If any wobble or looseness is noted in the hub
and the spindle is rigid, the wheel bearings and seals should be adjusted by tightening the hub
retainer nut. If excessive noise is experienced after adjustment, the bearings and seals should
be replaced as follows:
(a) Remove the front wheels by removing the lug nuts on each wheel.
(b) Remove the hub dust cap, outer hub retainer nut, nut lock and inner hub retainer nut.
(c) Grasp the hub and slide it off the axle shaft.
(d) Remove the inner and outer seals and bearings from the hub and wipe the hub
interior clean.
(e) Inspect hub interior surfaces (bearing races) for scoring. If the races are scored or
worn, replace with new races.
(f) Install new bearings and seals into the hub, packing the bearings with lithium-based
grease, and replace the hub onto the axle shaft.
CD314 3-2-1
Rev 27
Chapter 3
(g) Secure the hub with the retainer nuts and nut lock and replace the hub dust cap.
(h) Install the wheel.
2. Ball Joints
Grasp the top and bottom of the wheel and check for ball joint wear by observing the hub and
spindle area while shaking the wheel in and out. If the hub is rigid, but the spindle has play in
it at the axle connection, the ball joints should be replaced for each wheel as follows:
(a) Remove the front wheels.
(b) Remove the cotter pin from the castellated nut on the end of the ball joint.
(c) Remove snap ring on the opposite end of the ball joint.
(d) Press out ball joint by pressing away from the spindle.
(e) Reinstall ball joint by reversing steps 1 through 4 above, taking care not to warp the
ball joint housing during reinstallation.
3. Connecting Rod Ends

Grasp the sides of the wheel and shake it from side to side while observing the rod ends. If
excessive movement is observed in the rod connection ends, replace the connecting rod ends
as follows:
(a) Disconnect the rod ends from the spindle arms, removing the cotter pins and retainer
nuts.
(b) Remove the connecting rod and remove the rod end retainer clamps.
(c) Screw the new rod ends approximately 1/4" into each end of the rod.
(d) Install the connecting rod to the spindle arms, securing the connecting rod ends to the
spindle arms with the two (2) retainer nuts and cotter pins.
(e) With the wheels pointing straight forward, adjust the “toe-in” by turning the
connecting rod until the centerline-to-centerline distance across the back of the tires
is 0 to 1/8" longer than the centerline-to-centerline distance across the front of the
tires.
(f) After the toe-in adjustment has been accomplished, install the rod end clamps,
securing the connecting rod adjustment.
3-2-2 CD314
Rev 27
Chapter 3
SECTION 3: REAR (DRIVE) AXLE
A. DESCRIPTION
The pinion gear and shaft is supported by two opposed roller bearings which are assembled in the
forward side of the carrier housing. Pinion locating shims, installed between the rear bearing cup and
the cup seat, control the drive pinion depth adjustment. The pinion bearing preload is controlled by
shims located between the pinion front bearing and the shoulder on the drive pinion shaft.
The differential case assembly is supported by two opposed tapered roller (side) bearings and cups,
which are retained in the housing by removable caps. Shims, installed between each differential side
bearing and the shoulder on the case, perform three functions: they take up the differential case side
clearance; they adjust the backlash between ring gear and pinion; and they establish differential side
bearing preload.
A cover on the rear of the carrier housing provides access for inspection, removal and installation of
the differential assembly and drive pinion. A metal tag, stamped with the gear ratio, part numbers and
limited slip (if applicable), is secured to the housing by two of the cover bolts.
Model 60, (Figure 3-1) has full-floating axle shafts. This means that loads are borne by the axle
housing and the shafts can be removed without disturbing the wheel bearings, which are tapered
roller bearings.
B. REMOVAL AND INSTALLATION
1. Rear Axle Shaft Removal and Disassembly
(a) Lift vehicle and install safety stands.
(b) Remove wheel from brake drum.
(c) Remove axle shaft bolts and pull out axle shafts. If gasket is present between the axle
shaft flange and hub, discard and replace it at time of reassembly.
(d) Remove wheel bearing outer locknut, lock washer and inner wheel bearing adjusting nut.
(e) Remove the hub and drum assembly. The outer wheel bearing cone will slide out as
the hub is removed.
(f) Place the hub on a bench and remove the grease seal. Discard the grease seal and
replace it at time of assembly.
(g) Remove the inner and outer bearing cups from the hub.
CD314 3-3-1
Rev 26
Chapter 3
Figure 3-1. Rear Axle Assembly

1. Stud Nut 16. Differential Bearing and Cup 30. Carrier Cover
2. Adaptor - Stud Nut 17. Cap - Differential Bearing 31. Plug - Cover
3. Stud - Hub 18. Differential Gear 32. Drive Gear and Pinion
4. Axle Shaft 19. Spacer - Differential Gear 33. Differential Plate (Selective Thickness)
5. Spindle Nut 20. Differential Disc 34. Inner Pinion Bearing
6. Lock Washer - Spindle Nut 21. Bolt - Differential Bearing 35. Shim - Drive Pinion Adjusting
7. Outer Wheel Bearing and Race 22. Shim - Differential Bearing 36. Baffle - Pinion Bearing
8. Hub - Wheel 23. Bolt - Drive Gear 37. Shim - Pinion Bearing Adjusting
9. Inner Wheel Bearing and Race 24. Differential Case 38. Outer Pinion Bearing
10. Seal - Hub 25. Differential Plate 39. Slinger - Pinion Bearing Outer
11. Nut - Brake Mounting 26. Clip - Differential Clutch Retainer 40. Seal - Pinion
12. Bolt - Brake Mounting 27. Lock - Differential Shaft 41. End Yoke Assembly
13. Thrust Washer - Differential Pinion 28. Carrier Cover Gasket and 42. Washer - Pinion Bearing
14. Differential Pinion RTV Sealant 43. Pinion Nut
15. Differential Shaft 29. Bolt - Carrier Cover 44. Axle Housing
3-3-2 CD314
Rev 26
Chapter 3
2. Rear Axle Shaft Assembly and Installation
(a) Assemble the new outer bearing cup.
(b) Assemble the new inner bearing cup.
(c) Pack with grease and assemble the new bearing cone.
(d) Assembly the new grease seal. Apply a small amount of the specified grease around
the lip of the seal.
(e) Install the hub assembly onto the spindle. Pack with grease and assemble the new
outer bearing cone.
(f) Install the inner wheel bearing adjusting nut, lockwasher and outer wheel bearing
locknut.
(g) Place new gasket on axle tube.
(h) Install axle shaft in tube.
(i) Install new bolts and lockwashers and tighten to 40-50 ft-lb (54.2-63.7 Nm).
(j) Install wheel on drum
(k) Lower vehicle.
C. DISASSEMBLY AND ASSEMBLY
1. Disassembly
(a) Remove the rear axle from the vehicle as outlined in Removal and Installation.
(b) Remove cover plate and drain lubricant from axle. The lubricant will drain out as the
cover plate is removed.
(c) Remove cover plate screws, cover plate and cover plate gasket. Discard old gasket.
Tip carrier to allow lubricant to drain completely. Also during this time clean the
cover face of the carrier, being sure it is free from any nicks and any particles left by
the old gasket.
(d) Remove bearing caps.
CD314 3-3-3
Rev 26
Chapter 3
NOTE: Mating letters are stamped on caps and carrier (Figure 3-2). It is
Note important that they are assembled exactly as removed. Letters or numbers
are in vertical and horizontal position.
Bearing Caps: Note Mating Numbers
Figure 3-2. Removing Bearing Caps
CAUTION: BEFORE REMOVING DIFFERENTIAL CASE AND RING

GEAR. BE SURE THE AXLE SHAFTS ARE PULLED OUT FAR
ENOUGH TO PROVIDE ADEQUATE CLEARANCE FOR
DIFFERENTIAL REMOVAL.
(e) Place differential housing spreader tool 4000-E on the case. Install dial indicator, tool
4201-C on the case. Do not spread case more than 0.015" (0.38 mm).
NOTE: Whenever removing the ring gear bolts, always replace with new
Note bolts upon assembly.
(f) Pry differential case from carrier with two pry bars. After differential case has been
removed, remove spreader. Use caution to avoid damage to ring and pinion. Mark or
tag bearing cups, indicating from which side they were removed.
(g) Remove differential bearings with special tool P79L-4621-A, pinion bearing cone
remover. Wire shims, bearing cup and bearing cone together. Identify from which
side they were removed (ring gear side or opposite side). If shims are damaged,
replace with new ones at time of assembly. Shims are available in thicknesses of
0.003" (0.08 mm), 0.005" (0.13 mm), 0.010" (0.25 mm), and 0.030" (0.76 mm).
Reposition case in puller and remove other bearing cone as described above. Replace
bearings whenever they are removed from the carrier.
3-3-4 CD314
Rev 26
Chapter 3
(h) Place a few shop towels over the vise to prevent the ring gear teeth from being nicked
after it is free from the case. Place case in vise. Remove ring gear bolts. Tap ring gear
with a rawhide hammer to free it from the case. Remove case and ring gear from vise.
(i) Replace case in vise and drive out the lock pin which secures the pinion mate shaft.
Use a small drift as shown in Figure 3-3.
Figure 3-3. Removing Lock Pin
(j) Remove pinion mate shaft with drift as shown in Figure 3-4.
Side Gear Pinion Mate Shaft
Pinion Mate
Gear
Figure 3-4. Removing Pinion Mate Shaft
CD314 3-3-5
Rev 26
Chapter 3
(k) To remove side gears and pinion mate gears, rotate the side gears. This will allow the
pinion mate gears to turn to the opening of the case. Remove pinion mate gears and
the spherical washers behind the gears. Lift out side gears and thrust washers. Inspect
all parts, including the machined surfaces of the case itself. If excessive wear is
visible on all parts, it is suggested that the complete differential assembly be
replaced. If any one of the gears are to be replaced, THEY MUST BE REPLACED
AS A SET.
NOTE: Axle shafts which require end play adjustment have a spacer block
in the differential case. The spacer block controls the end thrust of the axle
Note shaft. If the ends of the spacer block are worn, it is to be replaced during
assembly. Spacer block must not be used with ball or unitized wheel
bearings.
(l) Turn nose of carrier to a horizontal position and remove pinion nut. Hold end yoke or
flange with tool T57T-485LB companion flange holding tool, and remove pinion nut
and washer.
(m) Remove end yoke of flange. If end yoke or flange shows wear in the area of the seal
contact, it should be replaced.
CAUTION: DO NOT DROP PINION AS THIS IS LIKELY TO RESULT

IN DAMAGE.
(n) Remove pinion by tapping with a rawhide hammer.
NOTE: There are bearing preload shims on the spline end of the pinion.
These shims may stick to the pinion or bearing or fall out. These shims are
Note to be collected and kept together since they will be used later in assembly.
Avoid damaging shims. If shims are damaged, replace with new ones. Shims
are available in thicknesses of 0.003" (0.08 mm), 0.005" (0.13 mm), 0.010"
(0.25 mm), and 0.030" (0.76 mm).
(o) Pull out pinion seal with puller D78P-1225-B, bearing cup puller. Discard seal.
REPLACE WITH NEW ONE AT TIME OF ASSEMBLY. Remove bearing cone and
outer oil slinger.
3-3-6 CD314
Rev 26
Chapter 3
(p) Turn nose of carrier down. Remove outer pinion bearing cup with tool D78P-1225-B,
bearing cup puller. Locate driver on back edge of cup and drive cup out of carrier.
CAUTION: DO NOT NICK CARRIER BORE.
NOTE: The front and rear carrier section may vary in pinion bore depth due
to the possibility of the need for either a baffle or slinger or both. The baffle
Note serves as a dam to assure that the pinion bearings are kept lubricated. The
slinger serves the purpose of assisting the lubricant to flow up through the oil
channels to lubricate the pinion bearings. If used, they are part of the pinion
setting adjustment. The four different options are shown in Figure 3-5.
Oil Slinger Oil Baffles
Figure 3-5. Pinion Attachments
(q) Remove the inner bearing cup with tool D78P-1225-B, bearing cup puller.
NOTE: Shims are located between the bearing cup and carrier bore and
may also include an oil baffle. If shims and baffles are bent or nicked, they
Note should be replaced at time of assembly. Wire, stack together and measure
each. If stack has to be replaced, replace with same thickness.
(r) Remove bearing from pinion with an appropriate puller.
NOTE: Both baffle and slinger are part of the pinion adjustment shims and
Note are to be kept intact for assembly.
CD314 3-3-7
Rev 26
Chapter 3
2. Differential Case
(a) Assembly
(1) Place differential case in vise. Apply grease to new side gear thrust washers
and to hubs and thrust face of the new side gears. Assemble both side gears.
Apply grease to the new spherical washers, and the new pinion mate gears.
Assemble new pinion mate gears and washers.
NOTE: For ease of assembly, all parts of side gears and pinion mate gears
Note should be lubricated before assembly.
(2) Assemble both side gears and thrust washers, hold them in place with hand,
then assemble the pinion mate gears and washers to hold the side gears in
place.
(3) Rotate the side gears until the holes of the washers and pinion gears line up
with the holes of the case. If the gears cannot be rotated by hand, install one
of the axle shafts into the side gear spline and use a pipe wrench to turn the
shaft.
(4) Use a drift to line up the holes with those of the differential case.
(5) Assemble pinion mate shaft and drive on shaft to remove drift. Be sure lock
pin hole of the shaft is lined up with the lock pin hole in case.
(6) Assemble lock pin. Peen metal of case over pin to lock in place.
(7) Be sure flange face of the case is free of nicks and burrs. Assemble ring gear
to case. Line up holes of the ring gear with those of the case. Use new ring
gear screws. Draw up screws alternately and evenly. Torque ring gear screws
to 100–120 ft-lb (136–163 Nm).
(8) Install differential bearings onto case. Remove all nicks, burrs, dirt, etc.,
from hubs to allow bearings to rotate freely.
(9) Assemble differential case into carrier (less pinion). Mount dial indicator
with a magnetic base as shown in Figure 3-6. Locate tip of indicator on flat
surface of one of the ring gear screw spot faces. Mark location with chalk.
Force differential assembly as far as possible in the direction toward the
indicator. With force still applied, set indicator at zero (0).
Note NOTE: Dial indicator should have a minimum travel of .200" (5.08mm).
3-3-8 CD314
Rev 26
Chapter 3
Figure 3-6. Assembling the Differential Case
(10) Force the differential assembly as far as it will go in the opposite direction.
Repeat these steps until they produce the same reading. Record the reading
of the indicator. This will be the total amount of shim required (less preload)
and will be calculated later during assembly. After being sure the readings
are correct, remove indicator and differential assembly from housing. DO
NOT REMOVE MASTER BEARINGS FROM DIFFERENTIAL CASE AT
THIS TIME.
(11) Ring gears and pinions are supplied in matched sets only. Matching numbers
on both the pinion and ring gear are etched for verification. If a new gear set
is being used, verify the number of each pinion and ring gear before
proceeding with assembly (Figure 3-7).
The distance from the center line of the ring gear to the bottom end of the
pinion for the model 60 (front and rear axle is 3.125" (79.37mm).
On the button end of each pinion, there is etched a plus number, a minus
number, or a zero which indicates the best running position for each
particular gear set. This dimension is controlled by the shimming behind the
inner pinion bearing cup.
For example, if a pinion is etched with a plus +3 (m+8), this pinion would
require 0.003" (0.08 mm) less shim than a pinion etched “0”. By removing
shims, the mounting distance of the pinion is increased to 3.128" (98.45 mm).
CD314 3-3-9
Rev 26
Chapter 3
Figure 3-7. Pinion & Ring
If the old ring and pinion set is to be reused, measure the old shim pack and
build a new shim pack to this same dimension. If a baffle is used in the axle
assembly, it is considered as part of the shim pack. To change the pinion
adjustment, shims are available in thicknesses of 0.003" (0.08 mm), 0.005"
(0.13 mm), 0.010" (0.25 mm), and 0.030" (0.76 mm)..
Note NOTE: If baffle or slinger is bent or damaged, it should be replaced.
Measure each shim separately with a micrometer and add together to get the
total shim pack thickness from the original build up.
If a new gear set is being used, note the (+) or (-) etching on both the old and
new pinion and adjust the thickness of the new shim pack to compensate for
the difference of these two figures. Refer to shim tables (Tables 3-1 and 3-2)
for correct shim selection.
3-3-10 CD314
Rev 26
Chapter 3
Table 3-1. Shim Selection Chart - Inches
Old Pinion New Pinion Marking

Marking -4 -3 -2 -1 0 1 2 3 4
4 0.008 0.007 0.006 0.005 0.004 0.003 0.002 0.001 0.000
3 0.007 0.006 0.005 0.004 0.003 0.002 0.001 0.000 -0.001
2 0.006 0.005 0.004 0.003 0.002 0.001 0.000 -0.001 -0.002
1 0.005 0.004 0.003 0.002 0.001 0.000 -0.001 -0.002 -0.003
0 0.004 0.003 0.002 0.001 0.000 -0.001 -0.002 -0.003 -0.004
-1 0.003 0.002 0.001 0.000 -0.001 -0.002 -0.003 -0.004 -0.005
-2 0.002 0.001 0.000 -0.001 -0.002 -0.003 -0.004 -0.005 -0.006
-3 0.001 0.000 -0.001 -0.002 -0.003 -0.004 -0.005 -0.006 -0.007
4 0.000 -0.001 -0.002 -0.003 -0.004 -0.005 -0.006 -0.007 -0.008
Table 3-2. Shim Selection Chart - Metric
Old Pinion New Pinion Marking

Marking -10 -8 -5 -3 0 3 5 8 10
10 0.200 0.180 0.150 0.130 0.100 0.080 0.050 0.030 0.000
8 0.180 0.150 0.130 0.100 0.080 0.050 0.030 0.000 -0.030
5 0.150 0.130 0.100 0.080 0.050 0.030 0.000 -0.030 -0.050
3 0.130 0.100 0.080 0.050 0.030 0.000 -0.030 -0.050 -0.080
0 0.100 0.080 0.050 0.030 0.000 -0.030 -0.050 -0.080 -0.100
-3 0.080 0.050 0.030 0.000 -0.030 -0.050 -0.080 -0.100 -0.130
-5 0.050 0.030 0.000 -0.030 -0.050 -0.080 -0.100 -0.130 -0.150
-8 0.030 0.000 -0.030 -0.050 -0.080 -0.100 -0.130 -0.150 -0.180
-10 0.000 -0.030 -0.050 -0.080 -0.100 -0.130 -0.150 -0.180 -0.200
3. Pinion Bearing Cups
(a) Drive the inner pinion bearing cup into the inside of the carrier housing with the
appropriate driver tool.
(b) Turn the housing over and install the outer pinion bearing cups into the carrier with
the appropriate tool.
CD314 3-3-11
Rev 26
Chapter 3
4. Depth Gauge Check
(a) Refer to Table 3-3 for the correct tools for the particular axles.
NOTE: If any of the gauge surfaces become nicked, the high spots must be
Note removed with a medium India oilstone to ensure no erroneous readings are
obtained.
Table 3-3. Pinion Depth Tool Selection
Axle Model
Tool Tool Number
60 & 61-1
Aligning T76P-4020-A3 X
Adaptor D8OT-4020-F48
Gauge Disc T78P-4020 X
D8OT-4020-F44
D8OT-4020-F45
Gauge Block T8OT-4020-F42 X
Screw T80T-4020-F42 X
Handle T76P-4020-A11 X
Gauge Tube D8OT-4020-F47
DSOT-4020-F48 X
(b) Place a new rear pinion bearing over the proper aligning adaptor and insert into the
pinion bearing retainer assembly. Place the front pinion bearing (new or used if in
good condition) into the bearing cup, assemble the handle onto the screw and hand
tighten. Note the 3/8" square drive in the handle to be used for obtaining the proper
pinion bearing preload.
(c) Center the proper gauge tube into the differential bearing bore. Install the bearing
caps and torque to proper specifications.
(d) Using a feeler gauge tool, select the thickest feeler shim that will fit between the
gauge tube and the gauge block. Insert the feeler gauge directly along the gauge
block to ensure a correct reading. The feeler gauge fit between the gauge tube and the
gauge block should be a slight drag-type feeling.
(e) After the correct feeler gauge feel is obtained, check the reading. This is the
thickness oil shim(s) required, providing that there are no markings on the service
pinion gear.
3-3-12 CD314
Rev 26
Chapter 3
NOTE: If the service pinion gear is marked with a plus (+) reading, this
amount must be subtracted form the thickness dimension obtained in step
Note (d). If the service pinion gear is marked with a minus (-) reading, this
amount nust be added to the thickness dimension obtained in step d. In the
addition, the same new rear pinion bearing that was used in the previous
steps must be used.
(f) Place the selected shim(s) and oil slinger (if used) on the pinion and press on the
bearing.
NOTE: If a baffle or slinger is used, replace with a new one upon assembly
Note (see Figure 3-5) and measure as part of the shim stack.
(g) After following these procedures, continue to build the remaining components with
proper pinion and differential bearing preload torques and ring gear backlash.
5. Pinion Bearing Preload
(a) Assemble preload shims and slinger (if used) onto pinion. Assemble bearing cone.
(b) Pack ESA-M1C75-B lubricant or equivalent on the lips of the pinion seal and
assemble into carrier.
(c) Assemble end yoke, washer and new pinion nut. Torque nut to 240–300 ft-lb
(325–406 Nm).
(d) Using a torque wrench, rotate pinion (Figure 3-9). Torque to rotate pinion should
read between 1.67-3.34 ft-lb (2.26-4.53 Nm). To increase preload, remove shims
from pinion. To decrease preload, add shims to pinion.
The illustration in Figure 3-8 shows the arrow in the pinion pointing in two
directions. The arrow pointing toward the end yoke indicates that by removing
pinion position shims, the distance from the center line of the axle to pinion button is
increased, giving a plus reading. The pinion bearing preload shim pack does not
effect the pinion depth setting. Arrows on the ring gear illustrate the method to
increase or decrease backlash and differential bearing preload.
CD314 3-3-13
Rev 26
Chapter 3
Figure 3-9. Measuring Pinion Preload
Figure 3-8. Differential Assembly
6. Assembly of Differential into Housing
(a) Ring Gear and Pinion Backlash
(1) Place differential assembly (with pinion installed) into housing. Differential
master bearings should still be assembled to case.
(2) Set up dial indicator as shown in Figure 3-6. Be sure to locate dial indicator
on same location as marked in step 9. Force ring gear into mesh with the
pinion. Rock ring to allow the teeth of the gears to mesh. With force still
applied to the differential case, set indicator at zero “0”.
(3) Force the differential case (ring gear) away from the pinion gear to obtain an
indicator reading. Repeat until the same reading is obtained each time. This
reading will be the necessary to determine the amount of shim required
between the differential case and differential bearings on the ring gear side.
Remove indicator and differential case from the carrier. Remove bearings
from differential case.
(4) Assemble the required amount of shim onto hub (ring gear side) as
determined in the above step. Place bearing cone on hub of case. Use an
appropriate installer to seat bearing cone.
3-3-14 CD314
Rev 26
Chapter 3
(5) Assemble the remaining of the total shim pack which was determined in Step
9 of Assembly-Differential Case on the opposite side of the differential case.
Add an additional 0.015" (0.38mm) of shim on this side to compensate for
differential bearing preload.
For example, assume that in Step 9 of Assembly-Differential Case (less

pinion), a total of 0.107" indicator reading was recorded.
In Step 3 above (with pinion) a total of 0.055" indicator reading was recorded.
This leaves a balance 0.052" of shims for the opposite side and adds up to the
0.107" which was first recorded. Add an additional 0.015" shims on the
opposite side for bearing preload and backlash.
(Ring Gear Side 0.055" (1.40 mm); Opposite Side 0.052" (1.32 mm);
Opposite Side Preload 0.015" (0.38 mm))
(6) Install spreader and indicator to carrier. Do not spread carrier over 0.020"
(0.51 mm). Remove indicator.
(7) Assemble differential bearing cups to differential bearing cones.
(8) Install bearing caps. Make sure the letters stamped on the caps correspond
with those on the carriers. Torque bearing cap screws to 80-90 ft-lb
(108-122 Nm).
(9) Check ring gear and pinion backlash in three equally spaced points with dial
indicator. Backlash tolerance is 0.004–0.009" (0.10–0.23 mm) and cannot
vary more than 0.002" (0.05 mm) between points checked.
High backlash is corrected by moving the ring gear closer to the pinion.
These corrections are made by switching shims from one side of the
differential case to the other.
CD314 3-3-15
Rev 26
Chapter 3
(10) Install new cover gasket and install cover plate. Torque screws to 30–40 ft-lb
(41–54 Nm).
NOTE: There are two different design cover plates. One cover has a flat
Note mounting surface, and the other design has ribs between the screw holes.
Rib
Figure 3-10. Differential Cover Plates
Figure 3-10 shows the flat mounting surface cover plate side-by-side with the
ribbbed surface cover plate used on Dana design axles. The flat cover plate
requires the use of a silicone rubber sealer material rather than a gasket.
The cover face of the carrier and the flat surface of the cover plate must be
free of any oil film or foreign material.
Sealant material must meet specifications of ASTN3, GE303, A19, B37, E16,
E36, 21, 22, and 23 sealant or equivalent.
Apply ESB-M4C92A-RTV Gasket sealer or equivalent to cover plate

surface. Ensure that the sealer bead is laid on the inside of the cover screw
holes. The bead is not to pass through the holes or outside of the holes.
The bead is to be 1/8", to 1/4" (3.18- 6.35 mm) high and 1/8" to 1/4" (3.18-
6.35 mm) wide.
3-3-16 CD314
Rev 26
Chapter 3
Figure 3-11. Application of Sealant on Non-Ribbed Cover Plate
Assemble two cover screws into cover at the 8 o’clock and 2 o’clock
positions. Use these two screws to guide cover plate into position on the
carrier.
Install remaining screws. Tighten alternately and evenly. Torque screws to

30–40 ft-lb (41–54 Nm). Allow one hour cure time before filling carrier with
the proper amount of specified lubricant and vehicle operation.
On the cover plate with rib design (see previous page), a gasket .must be
used. Do not use silicone sealer. Torque screws to 30–40 ft-lb (41–54 Nm).
CD314 3-3-17
Rev 26
Chapter 3
D. SPECIFICATIONS
1. Dana Axle Adjustments
Description Specification
Backlash between Ring Gear on Pinion 0.004-0.009" (0.10-0.23 mm)
Backlash Maximum Variation between Teeth 1.27" (0.05 mm)
Pinion Bearing Preload 20-40 ft-lb (2.26-4.53 Nm)
2. Dana Axle Torque Limits
Description ft-lb Nm
Pinion Shaft Nut 250-270 339-366
Differential Bearing Cap Bolts 80-90 109-147
Rear Gear Attaching Bolts 110-125 150-169
Oil Filter Plug 20-30 28-40
U-Joint Bolts 15-20 21-27
Cover to Housing Bolts 30-40 41-54
3. Dana Axle Approximate Oil Capacity
Axle Model Ford Specification U.S. Pints Imp. Pints Liters

60-30 ESW-M2C105-A 5 4.16 2.37
3-3-18 CD314
Rev 26
Chapter 3
SECTION 4: REAR WHEEL DRUM BRAKES
A. ADJUSTMENTS
1. Brake Shoe Adjustment

The brake shoes are automatically adjusted when the vehicle is driven in reverse and the
brakes applied several times sharply. Manual brake adjustment is required only after the
brake shoes have been relined or replaced. Perform the manual adjustment with the drums
removed, using the tool and the procedure described below.
(a) Clean away all rust and dirt from the points where the shoes touch the backing plate.
(b) Apply a small amount of Multi-Purpose Lubricant, Ford Specification ESA-M1C75-

B or equivalent to the points where the shoes touch the backing plate. Take care not
to get the lubricant on the linings.
(c) Use Rotunda Tool (Figure 4-1), and adjust to the inside diameter of the drum braking
surface.
(d) Reverse the tool as shown in (Figure 4-2) and adjust the brake shoes until they touch
the gauge. The gauge contact points on the shoes (Figure 4-2) must be parallel to the
vehicle with the center line through the center of the axle. Hold the automatic
adjusting lever out of engagement while rotating the adjusting screw, to prevent
burring the screw slots. Be sure the adjusting screw rotates freely. If necessary,
lubricate the adjusting screw threads with a thin, uniform coating of Multi-Purpose
Lubricant, Ford Specification ESA-NlC75-B or equivalent.
Figure 4-1. Diameter of Brake Drum Figure 4-2. Diameter of Brake Shoes
CD314 3-4-1
Rev 26
Chapter 3
(e) Install the drums. Install the retaining nuts and tighten securely.
(f) Install the wheels on the drums and tighten the mounting nuts to specification, as
listed at the end of this section.
(g) Complete the adjustment by applying the brakes several times while driving the
vehicle in reverse.
(h) After adjusting the brake shoes, check brake operation by making several stops while
driving forward.
2. Manual Adjustment
Adjust the single anchor brake by turning an adjusting screw located between the lower ends
of the shoes (Figures 4-3 and 4-4).
(a) Raise the vehicle until the tires clear the floor.
(b) Remove the cover from the adjusting hole at the bottom of the brake backing plate,
and turn the adjusting screw inside the hole to expand the brakes shoes until they
drag against the brake drum and lock the drum (Figure 4-3).
Figure 4-3. Adjustment Expanding
3-4-2 CD314
Rev 26
Chapter 3
(c) When the shoes are against the drum, loosen the adjusting screw an additional 10 to
12 notches so that the drum rotates freely without drag (Figure 4-4). If the drum does
not rotate freely, remove the wheel and drum, and blow out any dust and dirt from the
linings. Using sand paper, remove any rust from the points where the shoes touch the
backing plate. Apply a light coating of Multi-Purpose Lubricant, Ford Specification
ESA-M1C75-B or equivalent. Do not get the lubricant on the linings. Install the
wheel and drum and adjust the shoes.
Figure 4-4. Adjustment Retracting
(d) Install the adjusting hole cover on the brake backing plate.
(e) Check and adjust the other three brake assemblies.
(f) Apply the brakes. If the pedal travels more than halfway to the floor, there is too
much clearance between the brake shoes and the drums. Repeat Steps (a) and (b)
above.
(g) When all brake shoes have been properly adjusted, lower the vehicle and road test to
check brake operation. Perform the road test only when the brakes will apply and the
vehicle can be safely stopped.
CD314 3-4-3
Rev 26
Chapter 3
B. REMOVAL AND INSTALLATION
1. Rear Brake Drum
WARNING: UNDER NO CIRCUMSTANCES SHOULD COMPRESSED

AIR BLOW OFF BE USED TO CLEAN BRAKES, BRAKE DRUMS,
CLUTCHES, AND ASSOCIATED COMPONENTS.
(a) Removal
(1) Raise the vehicle and install safety stands under the rear axle.
(2) Remove the wheel and tire as an assembly. Loosen the rear brake shoe
adjustment screw.
(3) Remove the rear axle retaining bolts and lockwashers, axle shaft and gasket.
(4) Remove the wheel bearing locknut, lockwasher, and adjusting nut.
(5) Remove the hub and drum from the axle.
(6) Check the drum for damage or wear, repair or replace as necessary. If a new
drum will be installed, remove the wheel studs and the brake drum from the
hub.
(b) Installation
(1) If new drum is installed, remove the protective coating with carburetor
degreaser. Install new grease retainer seals whenever a wheel and hub is
removed.
(2) Check the brake surface drum run-out. If the run-out exceeds 0.007"
(0.178mm) the hub and drum assembly should be turned.
(3) Place the hub and drum assembly on the axle and start the adjusting nut.
(4) Adjust the wheel bearing nut and install the wheel bearing lock washer and
locknut.
(5) Install a new gasket and install new bolts and lockwashers.
(6) Install the wheel and tire as an assembly. Tighten wheel nuts to
specification.
3-4-4 CD314
Rev 26
Chapter 3
(7) Adjust the brake shoes. Remove the safety stands and lower the vehicle.
2. Brake Shoe and Adjusting Screw
(a) Removal
(1) Raise the vehicle so the wheels clear the floor and install safety stands under
the axle.
(2) Remove the wheel and drum. If the drum does not clear the brake shoes,
retract the brake shoes. Remove the parking brake lever assembly retaining
nut from behind the backing plate and remove the parking brake. (Figure 4-5)
(3) Remove the adjusting cable assembly from the anchor pin, cable guide and
adjusting lever.
(4) Remove the brake shoe retracting springs.
(5) Remove the brake shoe hold-down spring from each shoe.
(6) Remove the brake shoes and adjusting screw assembly.
(7) Disassemble the adjusting screw assembly.
(b) Installation
(1) Clean the ledge pads on the backing plate. Sand lightly to bare metal.
(2) Apply Multi-Purpose Lubricant, Ford Specification ESA-M1C75-B or

equivalent, to the retracting and hold-down spring contacts on the brake
shoes and backing plate.
(3) Apply Multi-Purpose Lubricant, Ford Specification ESA-M1C75-B or

equivalent, to the threads and socket end of the adjusting screw.
(4) Install the upper retracting spring on the primary and secondary shoes as
shown in Figure 4-6 and position the shoe assembly on the backing plate
with the wheel cylinder push rods in the shoe slots.
(5) Install the brake shoe hold-down springs.
CD314 3-4-5
Rev 26
Chapter 3
(6) Install the brake shoe adjustment screw assembly (with the slot in the head of
the adjusting screw toward the primary shoe), lower retracting spring,
adjusting lever spring and adjusting lever assembly. Connect the adjusting
cable to the adjusting lever. Position the cable in the cable guide and install
the cable anchor fitting on the anchor pin. Install the adjusting screw
assemblies in the same locations from which they were removed.
Interchanging the brake shoe adjusting screw assemblies from one side of the
vehicle to the other will cause the brake shoes to retract rather than expand
each time the automatic adjusting mechanism is operated. To prevent
incorrect installation, the socket end of each adjusting screw is stamped with
an R or L to indicate proper installation on the right or left side of the
vehicle. The adjusting pivot nuts can be distinguished by the number of lines
machined around the body of the nut. Two lines indicate a right hand nut;
one line indicates a left hand nut.
(7) Install the parking brake assembly in the anchor pin and secure with the
retaining nut behind the backing plate.
(8) Adjust the brakes before installing the drums, using Rotunda Brake Shoe
Gauge (model 11001 or 110002) or equivalent, as described in this section.
3. Brake Wheel Cylinder
(a) Removal
(1) Remove the wheel, drum and brake shoes. Remove the cylinder-to-shoe
connecting links.
(2) Disconnect the brake line from the brake cylinder.
(3) Remove the brake cylinder retaining bolts and lockwashers, then remove the
cylinder from the backing plate.
(b) Installation
(1) Place the brake cylinder on the backing plate and install the retaining bolts
and lockwashers.
(2) Install a new gasket on the brake line fitting (if equipped) and connect the
brake line to the brake cylinder.
(3) Install the brake shoes and the connecting links between the shoes and
cylinder. Install the drum and the wheel.
3-4-6 CD314
Rev 26
Chapter 3
(4) Adjust the brakes and bleed the system. Check pedal operation before
moving the vehicle.
Figure 4-5. Drum Brake Assembly
4. Rear Brake Backing Plate
(a) Removal
(1) Remove the wheel, hub and drum assembly. Disconnect the brake line from
the brake cylinder and submerge the end of the brake line in a can containing
a small amount of brake fluid to prevent air from entering the system.
Remove the brake shoes and brake cylinder.
(2) Remove the nuts. Pull the axle shaft assembly out of the housing using tool
4235-C, and a slide hammer tool T50T-100-A. Lift off the backing plate.
(3) On units equipped with Dana integral carrier rear axles, refer to Axle Shaft-
Removal. Remove the backing plate after the axle shafts have been removed.
CD314 3-4-7
Rev 26
Chapter 3
(b) Installation
(1) Position the rear backing plate on the retaining bolts in the axle housing
flange. Insert the axle shaft assembly into the housing so the splines engage
the differential side gear, with the bearing retainer sliding onto the retaining
bolts and against the backing plate. Install the retaining nuts through the
access hole in the axle shaft flange. Install axle shafts after referring to Axle
Shaft installation in the Rear Axle Section.
(2) Install the brake cylinder and brake shoes.
(3) Connect the brake line to the brake cylinder and install the brake drum and
wheel. Adjust the brake shoes and bleed air from the system.
C. DISASSEMBLY AND ASSEMBLY
1. Brake Wheel Cylinder
(a) Disassembly
(1) With the wheel cylinder removed, remove the rubber boots from the ends of
the brake cylinder. Remove the pistons, cups, piston return spring and piston
expander assembly from the cylinder.
(2) Remove the bleeder screw from the cylinder.
(b) Assembly
(1) Coat all brake cylinder parts with clean extra heavy duty brake fluid ESA-
M6C25-B or equivalent.
(2) Install the bleeder screw (Figure 4-6) in the brake cylinder.
(3) Place the piston return spring and piston expander assembly, cups and
pistons in the cylinder bore, and install a boot and link over each end of the
cylinder. Clamp the brake cylinder pistons against the ends of the cylinder.
When using a brake cylinder repair kit, follow the instructions in the kit and
use all of the parts provided.
3-4-8 CD314
Rev 26
Chapter 3
Figure 4-6. Brake Wheel Cylinder Assembly
2. Master Cylinder
Remove the master cylinder from the vehicle. (Refer to Figure 4-7). When it is necessary to
repair the master cylinder during the warranty period, replace the cylinder as a unit instead of
overhauling the cylinder with a service repair kit.
(a) Disassembly
(1) Clean the outside of the master cylinder and remove the reservoir cover and
reservoir diaphragm. Drain any fluid left in the cylinder. Be careful with
brake fluid as it damages painted surfaces.
(2) Remove the push rod boot (if equipped), from the groove at the rear of the
master cylinder, and slide the boot away from the rear of the master cylinder.
(3) Remove the snap ring holding the pistons in the cylinder body.
(4) Remove the push rod (if equipped), and primary piston assembly from the
master cylinder. Discard the piston assembly, including the boot (if
equipped).
WARNING: USE LOW AIR PRESSURE TO REMOVE THE PISTON.

HIGH PRESSURE COULD RESULT IN DAMAGE OR PERSONAL
INJURY.
(5) Using an air hose in the rear brake outlet port of the cylinder body, carefully
blow the secondary piston out of the cylinder body. Remove the return
spring, spring retainer, cup protector and cups from the secondary piston.
Discard the cup protector and cups.
CD314 3-4-9
Rev 26
Chapter 3
Figure 4-7. Master Cylinder Assembly
(b) Inspection and Repair
(1) Clean all parts in clean isopropyl alcohol or Rotunda Brake Parts Washer
(Model 650016) or equivalent, and inspect the parts for chipping, excessive
wear or damage. Replace them, if necessary. When using a master cylinder
repair kit, use all the parts provided.
(2) Check all recesses, openings and internal passages to be sure they are open
and free of foreign matter.
(3) Inspect the hydraulic master cylinder bore for etching, pitting or rust.
Replace the master cylinder if any of these conditions exist.
(c) Assembly
(1) Remove the master cylinder from the vise. Check the outlet ports for brass
burrs and remove, if present.
3-4-10 CD314
Rev 26
Chapter 3
(2) Dip all the parts except for the cylinder body in clean ESA-M6C25-B extra
heavy duty brake fluid or equivalent and lubricate the bore walls with brake
fluid.
(3) Assemble the secondary cup and 0-ring back-to-back in the grooves near the
end of the secondary piston. Assemble the cup protector, primary cup, spring
retainer and secondary piston return spring on the other end of the secondary
piston.
(4) Install the secondary piston assembly in the master cylinder. Wet the seals
with the brake fluid and use caution when inserting the piston assemblies
into the bore to prevent damage to the seals.
(5) Install the primary piston assembly in the master cylinder. Push the primary
piston inward and tighten the secondary piston stop bolt to hold the
secondary piston in the bore.
(6) Position the stop plate and snap ring on the primary piston. Depress the
primary piston and install the snap ring in the cylinder body.
(7) Bleed the master cylinder.
(d) Before installing the master cylinder on the vehicle, bleed the unit as follows:
(1) Support the master cylinder body in a soft-jawed vise and fill both fluid
reservoirs with ESA-M6C25-A extra heavy duty brake fluid or equivalent.
(2) Install plugs in the front and rear brake outlet ports. Bleed the rear brake
system first.
(3) Loosen the plug in the rear brake outlet port. Depress the primary piston
slowly to force the air out of the master cylinder. Tighten plug while piston is
depressed to prevent air from entering the master cylinder.
(4) Repeat this procedure until air ceases to exit at the outlet port.
(5) Repeat steps (3) and (4) for the front brake outlet port with the rear brake
outlet plugged.
(6) Tighten the plugs and attempt to depress the piston. The piston will resist
depression after all air is expelled.
(7) Install the cover and diaphragm assembly, being sure the cover retainer is
tightened securely. Remove the plugs.
CD314 3-4-11
Rev 26
Chapter 3
D. SPECIFICATIONS
1. Wheel Torque Limits

Nut Size (ft-lb) Nm
1/2-20 100 136
2. Special Tools
Number Description
110002 Safe-Set Gauge
2035 N or W Brake Spring Installation/Removal Tool
4235-C Axle shaft adaptor for removal of axle shaft. To be used with T50T-100-C.
T50T-100-A Slide Hammer
J-22742 Metering Valve Bleeder
65001-G Brake Parts Washer
3-4-12 CD314
Rev 26
Chapter 3
SECTION 5: FRONT WHEEL DISC BRAKES
A. BRAKE PAD REPLACEMENT
Inspect the brake linings any time that the wheels are removed. Check both ends of the outboard pad
by looking in each end of the caliper. These are the points at which the highest rate of wear normally
occurs. However, at the same time, check the lining thickness of the inboard pad to make sure that it
has not worn prematurely. Look down through the inspection hole in the caliper to view the inboard
pad. Whenever the thickness of any lining is worn to the approximate thickness of the metal backing,
all pads on the axle should be replaced.
1. Preparation
For front service, chock rear wheels and raise front of vehicle. For rear service, chock front
tires and raise rear.
2. Caliper Removal
(a) Remove 2/3 of brake fluid from master cylinder reservoir.
(b) Push the piston back into its bore. This can be accomplished by using a C-clamp.
(d) Using 3/8" Allen wrench, loosen and remove (2) mounting (retainer) bolts (see
Figure 5-1). Lift the caliper off the rotor and position on drive axle so that the brake
hose will not support the weight of the caliper.
Figure 5-1. Brake Pad Mounting Bolts
CD314 3-5-1
Rev 26
Chapter 3
Note NOTE: If only brake pads and linings are being replaced, omit step (e).
(e) Disconnect brake line from caliper and plug openings in caliper and line to prevent
fluid loss and to keep out contamination. (See Figure 5-2.)
(f) Inspect mounting bolts for corrosion. If corrosion is found, use new bolts when
installing caliper.
Figure 5-2. Brake Line Disconnection
3. Brake Pad Removal
(a) Remove the inboard pad and spring from piston. Dislodge the outboard pad and
remove from caliper.
(b) Remove sleeves from mounting bolt holes and discard. Remove the four rubber
bushings from the grooves in each of the caliper ears and discard. (See Figure 5-3.)
4. Cleaning and Inspection
(a) Examine the piston area for fluid leaks by looking for excessive moisture around
boot area. Check dust boot for cracks, cuts or other damage that would affect its
ability to seal piston bore. If leaks are present or boot shows damage, the caliper
should be overhauled. See specific section.
(b) If no defects are found, wipe clean the inside of the caliper including the four ears
where bushings are to be installed. Wipe the outside surface of the dust boot so that
when piston is pressed to bottom of bore, boot will fold back without coming out of
groove.
3-5-2 CD314
Rev 26
Chapter 3
Figure 5-3. Brake Pad Assembly
5. Brake Pad Installation
(a) Using Delco Silicone Lube No. 179-651, lubricate new sleeves, new rubber bushings,
and bushing grooves. Install rubber bushings in all four caliper ears.
NOTE: It is essential that the new sleeves and rubber bushings which are
Note included in each Delco pad kit be used, and that lubrication instructions be
followed to ensure proper functioning of the sliding caliper design.
(b) Use Delco Tool, J-22835, to install the sleeve. Position the sleeves so that the end
toward the pad is flush with the machined surface of the ear.
(c) Attach pad retainer clip to inboard pad lining so that spring vee is on inner arc of pad.
CD314 3-5-3
Rev 26
Chapter 3
(d) Install inboard pad and lining as shown. (See Figure 5-4.) Position outer arc of pad
against inner arc of caliper. Depress spring vee to collapse it and enable it to slip
inside of piston cup. Snap pad into place.
(e) Clip outer pad into place opposite inner pad. Make sure that the tab at the bottom of
the pad is engaged in the caliper cut-out.
Figure 5-4. Brake Pad Installation
6. Caliper Installation
(a) Position caliper over rotor and line up holes in caliper ears with holes in the
mounting bracket. Make sure the brake hose is not twisted or kinked.
(b) Lubricate both ends of the mounting bolts with Delco Silicone Lube No. 179-651.
Start the bolts through the sleeves in the inboard caliper ears and mounting bracket,
making sure that the ends of the bolts pass under the retaining ears of the inboard
pad. Push the bolts through to engage the bushings in the outboard caliper ears,
while threading the bolts into the mounting bracket. Tighten bolts. (See Figure 5-5.)
(c) Torque bolts to 30-45 ft-lb (40.7-61.0 N-m).
(d) Remove temporary plugs from brake pipe and fittings, connect brake pipe to caliper.
Torque to 15 ft-lb (20 N-m).
(e) If brass bolt and block were removed with brake pipe, unplug fittings and install bolt
and block using (2) new copper washers. Torque to 30 ft-lb (40 N-m).
(f) Fill master cylinder and bleed hydraulic system.
(g) After installing caliper, set caliper by applying heavy force to brake pedal.
3-5-4 CD314
Rev 26
Chapter 3
Figure 5-5. Brake Caliper Installation
7. Check-Out
(a) Check brake pedal for sponginess or hard pedal.
(b) Drive vehicle slowly and make several slow speed stops.
(c) Check all brake fluid line fittings and caliper areas for fluid leakage.
(d) Correct any discrepancies before returning vehicle to service.
CD314 3-5-5
Rev 26
Chapter 3
B. CALIPER OVERHAUL
1. General Layout
Figure 5-6. Brake Caliper Assembly
2. Removal
See Pad Replacement Section. Removal of the caliper for overhaul is the same as for Pad
replacement except that it will be necessary to disconnect the brake hose.
3. Disassembly
(a) Move the caliper to a work bench for overhaul.
3-5-6 CD314
Rev 26
Chapter 3
(b) Drain fluid from caliper.
(c) Remove pad and spring clip from end of piston.
(d) Before beginning caliper disassembly, thoroughly clean exterior using denatured
alcohol.
(e) Support caliper in a vise and pad caliper interior with shop cloths. Use a piece of 1x
6 soft pine to prevent piston from coming out completely (See Figure 5-7).
Figure 5-7. Brake Piston Removal
(f) Use just enough compressed air in caliper brake line port to force piston out.
Excessive air may cause piston to be blown out of bore and become damaged.
WARNING: USE OF COMPRESSED AIR WITHOUT WOOD BLOCK

MAY RESULT IN PERSONAL INJURY AND/OR DAMAGE TO THE
PISTON.
(g) Remove wood block. Gently work piston the rest of the way out of bore.
(h) Use a screwdriver to pry boot out of caliper as shown. Use care to avoid scratching
the caliper bore (See Figure 5-8).
(i) Remove piston seal from caliper bore. Use a piece of wood or plastic (a wooden
toothpick is ideal) so as not to damage caliper bore.
(j) Remove bleed valve.
CD314 3-5-7
Rev 26
Chapter 3
Figure 5-8. Brake Piston Boot Removal
4. Cleaning and Inspection
(a) Thoroughly clean all parts not in repair kit with denatured alcohol. Inspect caliper
bore for scoring, nicks, corrosion or wear. Use crocus cloth to polish out any light
corrosion. Replace caliper housing if bore will not clean up using crocus cloth.
(b) Carefully examine the piston exterior for scoring, nicks, corrosion and worn or
damaged surfaces. If any surface defects are detected, replace the piston.
CAUTION: THE PISTON OUTER SURFACE IS THE PRIMARY

SEALING SURFACE IN THE CALIPER ASSEMBLY. IT IS
MANUFACTURED AND PLATED TO CLOSE TOLERANCE.
REFINISHING BY ANY MEANS, OR THE USE OF ANY ABRASIVE IN
THE FIELD IS NOT ACCEPTABLE.
5. Reassembly
(a) Lubricate piston assembly with clean brake fluid.
(b) Position the seal in the caliper bore groove.
(c) Assemble a new boot into the piston groove so that the fold faces the open end of the
piston.
(d) Press piston assembly into caliper bore using C-clamp (See Figure 5-9). Be careful
not to unseat the seal.
3-5-8 CD314
Rev 26
Chapter 3
Figure 5-9. Brake Piston Reassembly
(e) Position outside diameter of boot in caliper counterbore and seat with Delco tool no.
J-22904.
6. Installation
Install caliper following instructions given in Pad and Lining Replacement Section. Bleed
system.
7. Check-Out
(d) Correct any discrepancies before returning vehicle to service.
C. ROTOR
1. Rotor Removal
(a) Chock the rear tires. Jack the front wheels off the ground.
(b) Inspect the lug nuts which secure the wheel to the drive axle hub and remove.
(c) Remove the hub cap, remove the nut and washer.
(d) Remove caliper assemblies. See specific section.
CD314 3-5-9
Rev 26
Chapter 3
(e) Slide the wheel hub and rotor off the axle.
2. Cleaning
WARNING: NO SMOKING, FIRE OR OPEN FLAME IS PERMITTED

IN AREAS WHERE ALCOHOL IS BEING USED. AVOID INHALATION
OF FUMES.
(a) Clean rotor with alcohol.
(b) Use lint-free cloth to dry.
3. Inspection
(a) Inspect rubbing surfaces for evidence of corrosion, pitting or scratches. Replace if
scratched, corroded or pitted.
(b) Check the thickness and out of plane limits of the rotor. The minimum limit should
be 0.885".
4. Installation
(a) Slide the wheel hub and rotor onto the axle.
(b) Replace axle nuts, washer and hub cap. Seal with silicone sealer.
(c) Attach caliper assemblies. See specific Section.
(d) Replace wheel and secure with lug nuts.
(e) Lower front wheels to the ground and un-chock rear wheels.
5. Check Out
(b) Drive belt loader slowly and make several slow speed stops.
(d) Correct any discrepancies before returning vehicle to normal service.
3-5-10 CD314
Rev 26
Chapter 3
D. BLEEDING THE DISC BRAKE SYSTEM
1. General
(a) If the caliper was removed for overhaul, or if the brake hose or steel line was
disconnected for any other reason, it will be necessary to bleed all air from the
calipers and connecting lines.
(b) Prior to bleeding the system, it is important to check the master cylinder reservoir.
Use hydraulic fluid, DOT 3, Extra Heavy Duty Brake Fluid to bring the level up to
within 1/8" of the top.
(c) Brakes can be bled either manually or with pressure bleeding equipment.
CAUTION: FLUID WHICH IS DRAINED, FLUSHED OR BLED OUT OF

A VEHICLE’S BRAKE SYSTEM SHOULD BE DISCARDED. IT IS NOT
SAFE FOR REUSE FOR ANY PURPOSE.
2. Manual Bleeding
(a) Manual bleeding requires two people; one to pump the brake pedal and another to
operate the bleeder valves. Make sure that the master cylinder is full. After the
bleeder valve is opened, depress the brake pedal one full stroke, close bleeder valve,
then allow the pedal to return slowly to the released position. Allowing the pedal to
return too quickly may draw air into the system. Continue operating the pedal in this
manner until caliper is bled. Refill the master cylinder and go on to next caliper.
CAUTION: IN ORDER TO ENSURE THAT NO AIR CAN BE SUCKED

BACK INTO THE SYSTEM, THE BLEEDER VALVE MUST BE CLOSED
A THE END OF EACH STROKE, BEFORE THE BRAKE PEDAL IS
RELEASED.
(b) Check the fluid level in the reservoir frequently during the bleeding procedure.
CD314 3-5-11
Rev 26
Chapter 3
3. Pressure Bleeding
(a) If the equipment is available, the pressure bleeding is faster, since the master cylinder
does not have to be refilled several times. Pressure bleeding equipment must be of
the diaphragm type. That is, it must have a rubber diaphragm between the air supply
and the brake fluid to prevent air, moisture, oil and other contaminants from entering
the hydraulic system. Install the special bleeding adapter to the master cylinder.
Make sure that the pressure tank is at least 1/3 full of fluid.
Position the tank so that its hose will easily reach the adapter on master cylinder of
the vehicle being serviced, then make the air pressure connection to the tank (20 to
25 psi). Open the tank valve to bleed all air out of the hose before connecting it to
the adapter. After making this connection, open the valve when ready to begin
bleeding.
CAUTION: DO NOT LIFT, MOVE OR SHAKE THE TANK AFTER AIR

PRESSURE IS APPLIED. THIS MAY CAUSE AIR TO BECOME
TRAPPED IN THE FLUID.
(b) Bleed front calipers.
NOTE: Pressure bleeding process may be completed more quickly by

Note lightly tapping the brake pedal when the bleeder valve is opened. This
creates pulsations that tend to purge air from the system.
4. Check-Out
(d) Correct any discrepancies before returning vehicle to normal service.
3-5-12 CD314
Rev 26
Chapter 3
SECTION 6: HYDRAULIC CYLINDER
A. DISASSEMBLY
1. Mount cylinder (cap end) in vise, while supporting "rod-end" of cylinder with saw horse.
2. Pull rod out until it contacts "head" of cylinder (rod will be fully extended).
3. Push rod back in approximately 12".
4. Using a large pair of snap ring pliers, collapse snap ring in head assembly.
5. Pull rod out briskly and let piston snap against head of cylinder. This will "knock" the head
out of tube and allow entire rod/head/piston assembly to be pulled out of tube assembly.
6. Rod/head/piston assembly may now be disassembled.
(a) Remove nut that holds piston on rod end.
(b) Remove piston.
(c) Remove head (over piston end of rod).
B. INSPECTION AND ASSEMBLY
1. Inspect for damage to cylinder, i.e. scored tube ID, rod damage, etc.
2. If components of cylinder are in good condition:
(a) Install new seals in head and piston. Use grease or hydraulic oil to lubricate seals.
(b) Install back-up ring and O-ring on head with O-ring toward press.
(c) Install rod U-cup with lips of rod U-cup toward press.
(d) Install rod wiper with "wiping lip" toward outside of cylinder.
(e) Install TP style (single) piston Buna seal with back-up ring on either side.
(f) Install head backward over piston end of rod.
(g) Install piston.
CD314 3-6-1
Rev 26
Chapter 3
(h) Install nut that holds piston on rod end.
(i) Install snap ring into head assembly.
(j) Collapse snap ring and slide entire rod/piston/head assembly into tube assembly.
(k) Release snap ring to hold rod/piston/head assembly in place. The cylinder should
now be ready to install and operate.
1. Tube Assembly 7. O-Ring

2. Rod Assembly 8. O-Ring
3. Head 9. Back-up Ring
4. Piston 10. Rod Seal
5. Nut 11. Rod Wiper
6. Piston Seal 12. Snap Ring
Figure 6-1 Hydraulic Cylinder Assembly
3-6-2 CD314
Rev 26
Chapter 3
SECTION 7: HYDRAULIC PUMP
WARNING: BEFORE BREAKING THE CIRCUIT CONNECTION,

MAKE SURE POWER IS OFF AND SYSTEM PRESSURE IS RELEASED.
LOWER ALL VERTICAL CYLINDERS, DISCHARGE
ACCUMULATORS, AND BLOCK ANY LOAD THAT COULD
GENERATE PRESSURE.
A. GENERAL
Plug all removed units and cap all lines to prevent the entry of dirt into the system. During
disassembly, pay particular attention to identification of the parts, especially the cartridges, for correct
assembly. Pump bearings, pressed in the bodies or on the shafts, should not be removed unless
defective. Figure 7-2 is an exploded view that shows the proper relationship of the parts for
disassembly and assembly. Refer to Figure 7-1 and Figure 7-2 for the correct assembled relationship
of the parts.
Outlet port
Inlet port
Pressure
plate Seal
Spring Bearing
Drive
Body shaft
Ring
Pumping
cartridge Vane
Rotor
Figure 7-1 Pump Assembly
CD314 3-7-1
Rev 26
Chapter 3
B. DISASSEMBLY
1. Disassembly of Basic Pump
(a) See Figure 7-2. If a foot bracket is used, remove before dismantling the pump. Clamp
the pump body in a vise (not too tightly), cover end up, and remove the four cover
screws. Note the position of the cover port with respect to the body port before lifting
off the cover and O-ring.
(b) Remove the pressure plate and spring. Note the position of the ring for correct
reassembly. Lift off the ring and remove the locating pins. Separate the vanes from
the rotor and remove the rotor from the shaft.
(c) Turn the pump body over, and then remove the shaft key and the snap ring that
retains the bearing. Tap with a soft hammer on the splined end of the shaft to force the
shaft out of the body. Remove the small snap ring located on the shaft behind the
bearing. Support the bearing inner race and press the shaft out of the bearing. Pull the
shaft seal out of the body with a suitable hooked tool.
CAUTION: DO NOT DISASSEMBLE THE RELIEF VALVE S/A THAT IS

REMOVED IN THE FOLLOWING STEP. THE UNIT IS FACTORY SET
AND COULD MALFUNCTION IF DISASSEMBLED.
2. Disassembly of Flow Control and Relief Valve Covers
See Figure 7-2. Remove the plug and O-ring from the snap ring side of the cover. Then
remove the plug and O-ring that releases the spring and relief valve S/A. Insert a suitable tool
from the snap ring end of the bore. Slide the relief valve S/A from the cover. Remove the
snap ring with care. DO NOT scratch the bore.
3. Disassembly of the Priority Valve Cover
See Figure 7-2. Remove the plug, O-ring and spring from one end of the priority valve bore,
and the plug and O-ring from the other end of the bore. Insert a suitable tool into the snap ring
end of the bore (snap ring used with pipe thread plugs only) and slide the priority valve spool
from the cover. If the snap ring exists, remove it from the cover. Disassemble the relief valve
by removing the plug, spring, poppet and shims. On later designs a spring guide is used. See
Figure 7-2. DO NOT remove the seat unless inspection of the poppet contact area reveals a
problem in the seat area. If removal of the seat is required, thread the seat with a suitable tap
approximately 3/8" into the seat. Thread a long bolt into the seat and pull the bolt and seat
from the bore with a small gear puller.
3-7-2 CD314
Rev 26
Chapter 3
NOTE
Priority Cover Information
Plug Priority Valve Cover
V10-10 / V20-11/-12 V10-10 early models and V20-11 design
Plug
models use pipe threaded plugs.
“O” Ring
Spring V10-10 current design and V20-12 models
use straight threaded plugs and “O” rings.
Piston
Flow Control Cover Information
Cover V10-20 early models and V20-11 design
models use pipe threaded plugs.
V10-20 current design models use straight
threaded plugs and “O” rings. The V20-11 is the
current design and uses pipe threaded plugs.
Primary Port “O” Ring
(Used to determine
Plug
cover position) Seat Snap Ring (V20 only)
Piston Plug
Spring
Spring Guide
Shim
“O” Ring
Plug
Foot Bracket
Key
Shaft
Snap Ring
“O” Ring
Bearing
Pin
Ring
Vane
Rotor
Snap Ring
Cover Seal
Body
Screw
Pressure Plate
Spring
“O” Ring
Screw
Torque to
35-45 lb.ft. (V10)
75-85 lb.ft. (V20)
Plug Plug
“O” Ring
Spring
Tank Port
Relief Valve S/A
Cover
Snap Ring
Plug
“O” Ring
Flow Control Valve Cover Plug
Figure 7-2 Pump Assembly (Exploded View)
CD314 3-7-3
Rev 26
Chapter 3
C. INSPECTION AND REPAIR
1. Cleaning
(a) All parts must be thoroughly cleaned and kept clean during inspection and assembly.
The close tolerance of the parts makes this requirement more stringent than usual.
Clean all removed parts using a commercial solvent that is compatible with the
system fluid. Compressed air may be used in cleaning, but it must be filtered to
remove water and contamination. Clean compressed air is particularly useful in
cleaning spools, orifices and cover passages.
(b) Discard the used shaft seal and all O-rings. Wash the metal parts in a solvent, blow
them dry with filtered compressed air and place them on a clean surface for
inspection.
2. Inspection and Repair
(a) Check the wearing surfaces of the body, pressure plate, ring and rotor for scoring and
excessive wear. Remove light score marks by lapping. Replace any heavily scored or
badly worn parts.
(b) Inspect the vanes for burrs, wear and excessive play in the rotor slots. Replace the
vanes and rotor if the slots are worn.
(c) Check the bearings for wear and looseness. Rotate the bearings while applying
pressure to check for pitted or cracked races.
(d) Inspect the oil seal mating surface on the shaft for scoring or wear. If marks on the
shaft cannot be removed by light polishing, replace the shaft.
(e) Flow Control Cover – Check the relief valve sub-assembly for free movement in the
cover bore. Remove burrs from the valve by polishing, but DO NOT round off the
corners of the lands. DO NOT attempt to rework the valve bore. If the bore is
damaged, replace the cover.
3-7-4 CD314
Rev 26
Chapter 3
(f) Priority Valve Cover – Inspect the priority valve spool and bore for burrs. Remove
burrs from the spool by light polishing with crocus or #500 grit paper. DO NOT
round off sharp corners of the lands. Inspect the cover bore for scratches, wear and/or
a pitted surface. DO NOT attempt to rework the bore. If the bore is damaged, replace
the cover. The priority valve spool must fit and move within the bore without
evidence of bind. Rotate the spool through 360° while inspecting for bind. Inspect the
snap ring for damage. (V20 units only). If worn or bent, replace with a new snap ring.
If the snap ring is bent, inspect the snap ring groove in the cover for sufficient depth
and rounded edges of the snap ring groove. If the groove is defective, replace the
cover.
(g) Integral Relief Valve – Inspect the spring. The spring ends must be parallel to prevent
cocking of the poppet. The poppet requires a close inspection in the seat contact area.
A slight wear pattern should exist around the poppet area of seat contact. If the wear
pattern is broken, a possible leakage path exists between the poppet and seat. Inspect
the seat for possible erosion or other defects. Refer to the seat removal procedure if
the seat is defective.
D. ASSEMBLY
Coat all parts with hydraulic fluid to facilitate assembly and provide initial lubrication. Use small
amounts of petroleum jelly to hold O-rings in place during assembly.
NOTE: During handling and shipping of the precision machined cartridge

Note parts, it is possible to raise burrs on the sharp edges. All sharp edges on the
parts of a new cartridge kit should be stoned, prior to installation.
1. Assembly of Flow Control Cover
See Figure 7-2. Assemble the snap ring in place within the bore (early design only). Seat
firmly in the groove. Insert the valve in the bore, smallest end first. Then install the spring and
both plugs. Use new O-rings if straight thread plugs are used.
CD314 3-7-5
Rev 26
Chapter 3
2. Assembly of Priority Valve Cover
(a) See Figure 7-2. If the relief valve seat was removed, a new seat must be pressed into
the body. Lubricate and insert the new seat chamfered end first into the cover
opening. Align square and press into place. Use a short length of brass rod as a
pressing tool to prevent seat damage. Clean the relief valve bore to remove chips and
filings. Insert the poppet into the bore, align square and lightly tap the stem of the
poppet to mate the poppet and seat. Install the spring, shims and plug into the cover.
(Later designs use a spring guide and straight thread plug with O-rings). Be sure to
check the pressure setting of the relief valve against the model code. If the setting is
out of tolerance, readjust by removing or adding shims. (Removing shims reduces
pressure while adding shims increases pressure.)
(b) Priority Valve – Install the snap ring within the priority valve cover bore (earlier V20
series only); make sure the snap ring is seated within its groove. Insert the priority
valve spool, small land first, into the bore. Install plugs at each end of the bore and
secure. Refer to Figure 7-2 for spool orientation.
3. Assembly of Pump
(a) See Figure 7-2. Begin assembly by pressing the shaft into the front bearing while
supporting the bearing inner race. Install the small snap ring on the shaft.
NOTE: Before assembling the shaft seal, determine the correct position of
Note the sealing lip. (See Figure 7-3.)
Garter
Spring
Figure 7-3 Shaft Seal (Assemble with spring toward cover end of pump)
3-7-6 CD314
Rev 26
Chapter 3
(b) Seals are assembled with the garter spring toward the pumping cartridge. Press the
seal firmly in place and lubricate the lip with petroleum jelly or other grease
compatible with the system fluid. Slide the drive shaft into the body until the bearing
is seated. Tap lightly on the end of the shaft if necessary. Install the snap ring.
(c) Install new O-rings in the body and cover. Insert the ring locating pins in the body
and assemble the ring so that the arrow on the perimeter points in the direction of
rotation. Check the assembly against Figure 7-4. Install the rotor on the shaft and
insert the vanes in the rotor slots. Be certain the radius edges of the vanes are toward
the cam ring.
(d) Place the pressure plate on the locating pins and flat against the ring. Place the spring
over the pressure plate and then install the cover with the outlet port in the correct
position. Tighten the cover screws to the torque shown in Figure 7-2. Rotate the shaft
by hand to insure that there is no internal binding. Install the shaft key.
(e) If a foot mounting is used, assemble the pump to its foot mounting. If a gasket is
used, be certain it is flat to avoid misalignment of the shaft.
View from Cover End
Right Hand Rotation Left Hand Rotation
Figure 7-4 Shaft and Rotor
CD314 3-7-7
Rev 26
Chapter 3
3-7-8 CD314
Rev 26
Chapter 4
CHAPTER 4: ILLUSTRATED PARTS LIST

TABLE OF CONTENTS

A. Introduction ........................................................................................................... 4-1-1
B. Using the Illustrated Parts List .............................................................................. 4-1-1
1. Figure and Index Number ......................................................................... 4-1-1
2. Part Numbers and Vendor Codes ............................................................. 4-1-2
3. Description and Quantity .......................................................................... 4-1-3
4. Effectivity .................................................................................................. 4-1-3
C. Ordering Spare Parts ............................................................................................ 4-1-3
D. Vendor Code Reference List ................................................................................ 4-1-4
SECTION 2: ILLUSTRATED PARTS LIST ................................................................................ 4-2-1

Figure 2-1. Frame Weldment (Front View) .......................................................... 4-2-2
Figure 2-2. Frame Weldment (Rear View) ........................................................... 4-2-6
Figure 2-3. Frame Weldment - Reduced Conveyor Height (Ford 4.2L)............... 4-2-8
Figure 2-4. Body Assembly - L/H Side ............................................................... 4-2-10
Figure 2-5. Body Assembly - L/H Side (LP Option) ........................................... 4-2-12
Figure 2-6. Body Assembly - L/H Side (Cummins B3.3) .................................... 4-2-14
Figure 2-7. Chock Box Installation ..................................................................... 4-2-16
Figure 2-8. Body Assembly - R/H Side .............................................................. 4-2-18
Figure 2-9. Body Assembly - R/H Side (Prins LP Option).................................. 4-2-20
Figure 2-10. Decal Placement ........................................................................... 4-2-22
Figure 2-11. Seat Assembly ............................................................................... 4-2-24
Figure 2-12. Cab Assembly (Option) ................................................................. 4-2-26
Figure 2-13. Door Assembly (Option) ................................................................ 4-2-28
Figure 2-14. Overhead Guard ........................................................................... 4-2-30
Figure 2-15. Access Door Installation ................................................................ 4-2-32
Figure 2-16. Front Steps Option ........................................................................ 4-2-34
Figure 2-17. Front Steps Option with Handrail (Up to S/N 8152) ...................... 4-2-36
Figure 2-18. Front Steps Option with Handrail (S/N 8152 & Up) ....................... 4-2-38
Figure 2-21. Rear Hoop Bumper and Steps Installation (Option) ...................... 4-2-44
Figure 2-22. Magnetic Debris Collector Option ................................................. 4-2-46
Figure 2-23. Hitch Assembly - Rear Remote Release (FedEx) ......................... 4-2-48
CD314 4-TOC-i
Rev 29
Chapter 4
Figure 2-24. Wheels and Tires .......................................................................... 4-2-50

Figure 2-25. Instrument Panel - Ford 300 ......................................................... 4-2-52
Figure 2-26. Instrument Panel - Ford 4.2L ........................................................ 4-2-54
Figure 2-27. Instrument Panel - Ford 4.2L (Air Canada) ................................... 4-2-56
Figure 2-28. Instrument Panel - Cummins B3.3
Figure 2-29. Instrument Panel - Deutz .............................................................. 4-2-60
Figure 2-30. Instrument Panel - Perkins ............................................................ 4-2-62
Figure 2-31. Solenoid and Circuit Breaker Installation ...................................... 4-2-64
Figure 2-32. Circuit Breaker Installation - Ford 4.2L .......................................... 4-2-66
Figure 2-33. Timer and Solenoid Installation - Ford 4.2L .................................. 4-2-68
Figure 2-34. Electric Components Installation - Cummins B3.3 ........................ 4-2-70
Figure 2-35. Electric Components (Side Installation) - Cummins B3.3.............. 4-2-72
Figure 2-36. Electric Components Installation - Deutz (S/N 8093 & Up) ........... 4-2-74
Figure 2-37. Solenoid and Circuit Breaker Installation -
Perkins Tier II (Up to S/N 7982) .............................................................. 4-2-76
Figure 2-38. Electric Components Installation -
Perkins Tier II (S/N 7982 & Up) .............................................................. 4-2-78
Figure 2-39. Speedometer ................................................................................. 4-2-80
Figure 2-40. Horn .............................................................................................. 4-2-82
Figure 2-41. Shifter Assembly ........................................................................... 4-2-84
Figure 2-42. Shifter Assembly - Cummins B3.3
Figure 2-43. Shifter Assembly with Shift Inhibitor Kit ......................................... 4-2-88
Figure 2-44. Shifter Interlock Kit, Morse Neutral (P/N T6-9100-101) ................. 4-2-90
Figure 2-45. Shifter Interlock Installation ........................................................... 4-2-92
Figure 2-46. Shifter Installation - Ford 4.2L ....................................................... 4-2-94
Figure 2-47. Shifter Installation - Reversed Option (Up to S/N 6998)................ 4-2-96
Figure 2-48. Shifter Installation - Reversed Option (S/N 6998 & Up) ................ 4-2-98
Figure 2-49. Accelerator Assembly - Ford 300 ................................................ 4-2-100
Figure 2-50. Accelerator Assembly - Ford 4.2L (Up to S/N 8616) ................... 4-2-102
Figure 2-51. Accelerator Assembly - Ford 4.2L (S/N 8616 & Up) .................... 4-2-104
Figure 2-52. Accelerator Assembly - Cummins B3.3 ....................................... 4-2-106
Figure 2-53. Accelerator Assembly - Deutz ..................................................... 4-2-108
Figure 2-54. Accelerator Assembly - Perkins Tier I .......................................... 4-2-110
Figure 2-55. Accelerator Assembly - Perkins Tier II (Up to S/N 7982) ............. 4-2-112
Figure 2-56. Accelerator Assembly - Perkins Tier II (S/N 7982 & Up) ............. 4-2-114
Figure 2-57. Accelerator Pedal with Shift Inhibitor Option ............................... 4-2-116
Figure 2-58. Accelerator Linkage - Cummins/Onan ........................................ 4-2-118
4-TOC-ii CD314
Rev 29
Chapter 4
Figure 2-59. Accelerator and Modulator Cables - Deutz ................................. 4-2-120

Figure 2-60. Accelerator Cables - Perkins ....................................................... 4-2-122
Figure 2-61. Work Lights ................................................................................. 4-2-124
Figure 2-62. Front and Rear Light Assemblies ................................................ 4-2-126
Figure 2-63 Battery Installation ........................................................................ 4-2-128
Figure 2-64 Battery Installation - Cummins B3.3 (FedEx) ............................... 4-2-130
Figure 2-65. Steering Column Assembly ......................................................... 4-2-132
Figure 2-66. Steer Cylinder Installation ........................................................... 4-2-134
Figure 2-67. Front (Steer) Axle Assembly ........................................................ 4-2-136
Figure 2-68. Front (Steer) Axle Installation ...................................................... 4-2-138
Figure 2-69. Rear (Drive) Axle Assembly ........................................................ 4-2-140
Figure 2-70. Rear (Drive) Axle Installation ....................................................... 4-2-144
Figure 2-71. Rear (Drive) Axle Hub Assembly ................................................. 4-2-146
Figure 2-72. Drive Shaft .................................................................................. 4-2-148
Figure 2-73. Brake Pedal Assembly ................................................................ 4-2-150
Figure 2-74. Brake Line Schematic ................................................................. 4-2-152
Figure 2-75. Brake Assembly .......................................................................... 4-2-154
Figure 2-76. Front Disc Brake Caliper Assembly ............................................. 4-2-156
Figure 2-77. Rear Brake Assembly .................................................................. 4-2-158
Figure 2-78. Park Brake Assembly .................................................................. 4-2-160
Figure 2-79. Park Brake Assembly (Upper Position) ....................................... 4-2-164
Figure 2-80. Park Brake Assembly (Lower Position) ....................................... 4-2-166
Figure 2-81. Hydraulic Tank and Connections ................................................. 4-2-168
Figure 2-82. Hydraulic Tank Heater Assembly ................................................ 4-2-170
Figure 2-83. Hydraulic Pump Assembly - Ford 300 ......................................... 4-2-172
Figure 2-84. Hydraulic Pump Assembly - Ford 4.2L ........................................ 4-2-174
Figure 2-85. Hydraulic Pump Assembly - Cummins/Onan,
Perkins 4.135/4.236 .............................................................................. 4-2-176
Figure 2-86. Hydraulic Pump Assembly - Cummins B3.3 ................................ 4-2-178
Figure 2-87. Hydraulic Pump Assembly - Perkins 1004 .................................. 4-2-180
Figure 2-88. Hydraulic Pump Assembly - Perkins Tier II ................................. 4-2-182
Figure 2-89. Hydraulic Pump Assembly - Deutz .............................................. 4-2-184
Figure 2-90. Hydraulic Assembly - Ford 300, Deutz,
Perkins (Up to S/N 6200) ...................................................................... 4-2-186
Figure 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200) ...................... 4-2-190
Figure 2-94. Hydraulic Assembly (S/N 8394 & Up) ......................................... 4-2-202
Figure 2-95. Front Lift Cylinder Installation (Up to S/N 6989) .......................... 4-2-206
CD314 4-TOC-iii
Rev 29
Chapter 4
Figure 2-96. Front Lift Cylinder Installation (S/N 6989-7199) .......................... 4-2-208
Figure 2-97. Front Lift Cylinder Installation (S/N 7200 & Up) .......................... 4-2-210
Figure 2-98. Rear Lift Cylinder Installation ...................................................... 4-2-212
Figure 2-99. Belt Control Hydraulic System - Manual ..................................... 4-2-214
Figure 2-100. Belt Control Hydraulic System - Electric ................................... 4-2-216
Figure 2-101. Conveyor Hydraulic Assembly - Electric Controls ..................... 4-2-218
Figure 2-102. Control Valve (Up to S/N 6200) ................................................. 4-2-220
Figure 2-103. Control Valve (S/N 6200-7199) ................................................. 4-2-222
Figure 2-104. Control Valve (S/N 7200 & Up) ................................................. 4-2-224
Figure 2-105. Engines ..................................................................................... 4-2-226
Figure 2-106. Engine and Engine Mounts - Ford 4.2L .................................... 4-2-232
Figure 2-107. Vacuum Hose Assembly - Ford 4.2L ......................................... 4-2-234
Figure 2-108. Vacuum Manifold - Ford 4.2L .................................................... 4-2-236
Figure 2-109. ECM Installation (Up to S/N 7086) ............................................ 4-2-238
Figure 2-110. ECM Installation (S/N 7086 & Up) ............................................. 4-2-240
Figure 2-111. Heater Block - Ford 4.2L............................................................ 4-2-242
Figure 2-112. Engine Assembly/Installation - Cummins B3.3 .......................... 4-2-244
Cummins B3.3 with Durst ..................................................................... 4-2-248
Figure 2-114. Engine and Engine Mounts - Deutz ........................................... 4-2-250
Deutz F4M2011 Tier II .......................................................................... 4-2-252
Figure 2-116. Engine and Engine Mounts - Perkins 1004 ............................... 4-2-256
Figure 2-117. Engine Assembly - Perkins 1104 (Tier II) .................................. 4-2-260
Figure 2-118. Engine and Transmission Mounting Brackets -
Perkins Tier II ........................................................................................ 4-2-264
Figure 2-119. Starters ...................................................................................... 4-2-266
Figure 2-120. Alternators and Mountings ........................................................ 4-2-268
Figure 2-121. Alternator Installation - Ford 4.2L .............................................. 4-2-270
Figure 2-122. Alternator Installation - Cummins B3.3 ...................................... 4-2-272
Figure 2-123. Alternator Installation - Deutz (Delco Style) ............................... 4-2-274
Figure 2-124. Alternator Installation - Deutz (100A) ........................................ 4-2-276
Figure 2-125. Alternator Installation - Deutz F4M2011 Tier II .......................... 4-2-278
Figure 2-126. Alternator Installation - Perkins ................................................. 4-2-280
Figure 2-127. Alternator Installation - Perkins Tier II ....................................... 4-2-282
Figure 2-128. Air Cleaner Assembly - Gasoline ............................................... 4-2-284
Figure 2-129. Air Intake Assembly - Ford 300 ................................................. 4-2-286
Figure 2-130. Air Intake Assembly - Ford 4.2L ................................................ 4-2-288
Figure 2-131. Air Intake Assembly - Ford 4.2L (LP Option) (7312 & Up) ......... 4-2-290
4-TOC-iv CD314
Rev 29
Chapter 4
Figure 2-132. Air Cleaner Assembly - Cummins/Onan and

Perkins 4.135/4.236 .............................................................................. 4-2-292
Figure 2-133. Air Intake Assembly - Cummins B3.3 ........................................ 4-2-294
Figure 2-134. Air Intake Assembly - Deutz ...................................................... 4-2-296
Figure 2-135. Air Intake Assembly - Perkins 1004 ........................................... 4-2-298
Figure 2-136. Air Intake Assembly - Perkins Tier II .......................................... 4-2-300
Figure 2-137. Exhaust System - Ford 300 ....................................................... 4-2-302
Figure 2-138. Exhaust System - Ford 4.2L (Old Style) .................................... 4-2-304
Figure 2-139. Exhaust System - Ford 4.2L (New Style) .................................. 4-2-306
Figure 2-140. Exhaust System - Cummins B3.3 ............................................. 4-2-308
Figure 2-141. Exhaust System - Deutz ............................................................ 4-2-310
Figure 2-142. Exhaust System - Deutz F4M2011 Tier II .................................. 4-2-312
Figure 2-143. Exhaust System - Perkins 4.135/4.236 ..................................... 4-2-314
Figure 2-144. Exhaust System - Perkins Series 1004 and 1104 ..................... 4-2-316
Figure 2-145. Fuel Assembly - Ford 300 (Up to S/N 5690) ............................. 4-2-318
Figure 2-146. Fuel Assembly - Ford 300 (S/N 5690 & Up) .............................. 4-2-320
Figure 2-147. Fuel Assembly - Ford 4.2L ........................................................ 4-2-322
Figure 2-148. LP Gas Fuel System ................................................................. 4-2-324
Figure 2-149. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7312-7487) ......... 4-2-326
Figure 2-150. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7488 & Up) .......... 4-2-328
Figure 2-151. Fuel Tank Installation - Ford 4.2L (LP Option) ........................... 4-2-330
Figure 2-152. LP Fuel Tank Installation - Dual Fuel Option (Air Canada) ........ 4-2-332
Figure 2-153. Fuel Assembly - Cummins B3.3 ................................................ 4-2-334
Figure 2-154. Fuel Assembly - Deutz (Up to S/N 5690) .................................. 4-2-336
Figure 2-155. Fuel Assembly - Deutz (S/N 5690 & Up) ................................... 4-2-338
Figure 2-156. Fuel Assembly - Deutz (Low Fuel Shutdown,
Stainless Steel Tank and Racor Filter Options) ..................................... 4-2-342
Figure 2-157. Fuel Assembly - Perkins (Up to S/N 5690) ................................ 4-2-346
Figure 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250) ....................... 4-2-348
Figure 2-159. Fuel Assembly - Perkins Tier II .................................................. 4-2-352
Figure 2-160. Fuel Assembly - Perkins Tier II (Low Fuel Shutdown
and Stainless Steel Tank Options) ........................................................ 4-2-354
Perkins 4.135/4.236; Ford 300 (Prior to 1998) ..................................... 4-2-356
Figure 2-162. Radiator Installation - Ford 300 (Up to S/N 6857) ..................... 4-2-360
Figure 2-163. Radiator Installation - Ford 300 (S/N 6857 & Up) ..................... 4-2-362
Figure 2-164. Radiator Installation - Ford 4.2L (Up to S/N 6857) .................... 4-2-364
Figure 2-165. Radiator Installation - Ford 4.2L (S/N 6857 & Up) ..................... 4-2-366
CD314 4-TOC-v
Rev 29
Chapter 4
Figure 2-166. Engine Cooling System - Cummins B3.3

with Durst Transmission ........................................................................ 4-2-368
Figure 2-167. Remote Engine Oil Cooler - Deutz ............................................ 4-2-370
Figure 2-168. Engine Cooling System - Deutz ................................................ 4-2-372
Figure 2-169. Radiator Installation - Perkins 1004 .......................................... 4-2-374
Figure 2-170. Radiator Installation - Perkins Tier II ......................................... 4-2-376
Figure 2-171. Radiator Installation - Perkins Tier II with Cooler Option ........... 4-2-378
Figure 2-172. Fan and Water Pump - Ford 300............................................... 4-2-380
Figure 2-173. Water Pump - Ford 4.2L ............................................................ 4-2-382
Figure 2-174. Fan and Water Pump - Cummins/Onan .................................... 4-2-384
Figure 2-175. Fan and Water Pump - Perkins 4.135/4.236 ............................. 4-2-386
Figure 2-176. Fan Assembly - Perkins 1004 ................................................... 4-2-388
Figure 2-177. Water Pump and Thermostat - Perkins 1004 ............................ 4-2-390
Figure 2-178. Oil Filter Installation - Ford 300; Cummins/Onan;
Perkins 4.135/4.236 .............................................................................. 4-2-392
Figure 2-179. Oil Filter and Cooler Assembly - Perkins 1004 .......................... 4-2-394
Figure 2-180. Ignition System Installation ....................................................... 4-2-396
Figure 2-181. Carburetor ................................................................................. 4-2-398
Figure 2-182. Engine Hood Assembly ............................................................. 4-2-400
Figure 2-183. Conveyor Assembly .................................................................. 4-2-402
Figure 2-184. Conveyor Weldment - Standard ................................................ 4-2-404
Figure 2-185. Conveyor Weldment - Narrow (Up to S/N 6989) ....................... 4-2-406
Figure 2-186. Conveyor Weldment - Narrow (S/N 6989 & Up) ........................ 4-2-408
Figure 2-187. Conveyor Weldment - 20 ft. Narrow .......................................... 4-2-410
Figure 2-188. Conveyor Belt and Rollers ........................................................ 4-2-412
Figure 2-189. Conveyor Belt and Rollers - Standard ....................................... 4-2-414
Figure 2-190. Conveyor Belt and Rollers - Narrow .......................................... 4-2-416
Figure 2-191. Conveyor Front End - Standard ................................................ 4-2-418
Figure 2-192. Conveyor Front End - Narrow ................................................... 4-2-422
Figure 2-193. Conveyor Rear End - Standard ................................................. 4-2-424
Figure 2-194. Conveyor Rear End - Narrow .................................................... 4-2-426
Figure 2-195. Conveyor Attachments (Front End) - Narrow ............................ 4-2-428
Figure 2-196. Conveyor Attachments (Rear End) - Narrow ............................. 4-2-430
Figure 2-197. Grease Line Assembly Option - Conveyor Bearings ................. 4-2-432
Figure 2-198. Conveyor Cover ........................................................................ 4-2-434
Figure 2-201. Conveyor Hydraulic Drive Assembly - Narrow (Option D) ......... 4-2-440
4-TOC-vi CD314
Rev 29
Chapter 4

(Sliding Lever) ....................................................................................... 4-2-442
(Rotating Lever) .................................................................................... 4-2-444
Figure 2-204. Conveyor Belt Control Installation - Electric .............................. 4-2-446
(In-Holster Option) ................................................................................ 4-2-448
(Hanger Plate Option) ........................................................................... 4-2-450
Figure 2-207. Emergency Shutdown Switch Assembly ................................... 4-2-452
Figure 2-208. Emergency Stop Button - Conveyor (4 Locations) .................... 4-2-454
(CE Option) ........................................................................................... 4-2-456
Figure 2-210. Conveyor Lift Arm Assembly - Front .......................................... 4-2-458
Figure 2-211. Conveyor Lift Arm Assembly - Rear ........................................... 4-2-460
Figure 2-212. Cam Assembly .......................................................................... 4-2-462
Figure 2-213. Conveyor Safety Props ............................................................. 4-2-464
Figure 2-214. Side Rail Assembly - 4" (Right Side) ......................................... 4-2-466
Figure 2-215. Side Rail Assembly - 4" (Left Side) ........................................... 4-2-468
Figure 2-216. Side Rail Assembly - 4" (Narrow Conveyor) .............................. 4-2-470
Figure 2-217. Side Rail Assembly - 14" (Right Side) ....................................... 4-2-472
Figure 2-218. Side Rail Assembly - 14" (Left Side) ......................................... 4-2-474
Figure 2-219. Hand Rail Assembly - 30" and 32" ............................................ 4-2-476
Figure 2-224. Hand Rail Assembly - Locking with Telescoping
Handrail Extender (OPT-HAN-003) ...................................................... 4-2-490
Figure 2-225. Hand Rail Assembly - 30" (Standard Conveyor) ....................... 4-2-492
Figure 2-226. Hand Rail Assembly - 30" (Narrow Conveyor) .......................... 4-2-494
Figure 2-227. Hand Rail Assembly - CRJ (OPT-HAN-020) ............................. 4-2-496
Figure 2-228. Hand Rail Assembly - Fixed ...................................................... 4-2-498
Figure 2-229. Hand Rail Assembly - Fixed (Right Side) (BAW) ....................... 4-2-500
Figure 2-230. Hand Rail Assembly - Fixed (Left Side) (BAW) ......................... 4-2-502
Figure 2-231. Conveyor Guards Installation .................................................... 4-2-504
Figure 2-232. Engine, Deutz F4M2011 (Tier II)
with Durst Transmission (FedEx) .......................................................... 4-2-506
Figure 2-233. Engine Cooling System -
Deutz w/ Durst Transmission (FedEx) .................................................. 4-2-508
CD314 4-TOC-vii
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Chapter 4
Figure 2-234. Durst Torque Converter (FedEx) ................................................ 4-2-510

Figure 2-235. Durst Transmission Option - Brakes (FedEx) ............................ 4-2-512
Figure 2-236. Durst Transmission Option - Gear, Clutch Drive
and Pump Assemblies (FedEx) ............................................................ 4-2-516
SECTION 3: NUMERICAL INDEX ............................................................................................... 4-3-1
SECTION 4: ALPHABETICAL INDEX ........................................................................................ 4-3-1
4-TOC-viii CD314
Rev 29
Chapter 4
SECTION 1: DESCRIPTION
A. INTRODUCTION
The Illustrated Parts List (IPL) contained in this manual furnishes spare parts and replacement parts
information as well as general part and assembly information necessary for maintenance of the TUG
Technologies Corporation Model 660 Mobile Belt Loader.
B. USING THE ILLUSTRATED PARTS LIST
The Illustrated Parts List (IPL) provides an illustrated breakdown of components and systems which
comprise the 660 Mobile Belt Loader. Each IPL consists of a figure illustrating a group of related
parts and a corresponding list identifying the parts by part number(s) and description. The quantity
given in the list is for the particular assembly shown in the illustration and is not necessarily the
quantity for the entire unit.
1. Figure and Index Number

The figure and index number refers to the figure on which the part is depicted. The index
number refers to the individual part shown on the illustration. See the following example for
further explanation of the Figure and Index Number.
Refers to the figure number, and the

item's number on that figure.
No Index Number: This item is

related to the components or
system in the illustration, but is
not actually shown. In certain
cases, such items are shown in
other figures in section 4-2.
Figure and index number blank:

This item is one of possibly many
items designated by a single Figure
and Index Number. The first item in
such a group is assigned a
number; the rest of these items are
listed directly below. These items
are generally similar in function, but
have different applicabilities or
effectivities.
CD314 4-1-1
Rev 27
Chapter 4
NOTE: Sample tables in this section are intended to illustrate table

Note structure and format, and should not be used for reference of actual data.
Refer to applicable figure for specific required part information.
2. Part Numbers and Vendor Codes

Parts are identified by part numbers assigned by TUG Technologies Corporation or, in the
case of fasteners and related materials, by industry standard specification. When applicable,
vendors’ part numbers are also included and the individual vendor for each item identified. In
a few instances, TUG part numbers are not available and only the vendor numbers are
indicated. These parts can be ordered directly from TUG Technologies Corporation using the
vendor part number in lieu of a TUG part number.
Vendor codes are provided for quick, easy reference to an individual vendor. The vendor can
be identified by referring to the Vendor Code Reference List in this section. Vendor codes
are not in any way related to the part number. They should not be used when ordering
replacement parts. They are for use as a reference only when using this manual. See the
following illustration for further explanation of Part Numbers and Vendor Codes.
No vendor code or vendor Part number assigned by TUG

part number indicates that Technologies Corporation.
the part is designed,
manufactured or modified
by TUG Technologies
Corporation.
---------------
No TUG part number indicates that TUG Technologies

Corporation has not assigned a part number to the part, and that
the part is inventoried and supplied under the vendor part number.
4-1-2 CD314
Rev 27
Chapter 4
3. Description and Quantity

A description and quantity is provided for each part listed in the IPL. The quantity given for
subassemblies and subparts is the number of subassemblies/parts contained in the component
or system depicted by the associated illustration, not necessarily the entire vehicle.
4. Effectivity
The effectivity of each item in the parts list is given in part or in whole in the “Effective”
column of the IPL. Information concerning the effectivity of a particular part may also be
found in the description column, the figure title or in notes located at the bottom of the IPL
page. Effectivity is usually (but not always) associated with the serial number.
C. ORDERING SPARE PARTS
To ensure that proper spares and replacement parts are obtained, it is recommended that all major
components be procured directly from TUG Technologies Corporation. Use of parts not
manufactured or supplied by TUG may void the warranty on the vehicle. When replacing structural
fasteners, use Grade 8 or higher material.
Spare parts can be ordered directly from TUG Technologies Corporaton by telephoning TUG SHOP
at 1-800-989-8499 (toll free in U.S. and Canada) or 770-422-8021 (outside U.S. or Canada). Ask for
TUG SHOP when calling. FAX messages can be sent to 770-422-8730 (U.S.).
When ordering parts, please be prepared with TUG part numbers (vendor part number and code if no
TUG part number is available), part description, figure and index number and the revision of the IPL
page (located in the footer of each page, directly under each page number).
TUG SHOP business hours are from 8:00 a.m. until 5:00 p.m. Eastern time, Monday through Friday.
Answering machines are ready to receive calls after regular business hours. All calls received after
hours will be returned during the next regular business day.
CD314 4-1-3
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Chapter 4
D. VENDOR CODE REFERENCE LIST
Vendor Code Vendor Name Address City, State, Zip

203790 Racor Industries Corp. 3400 Finch Road Modesto, CA 95353
239602 Donaldson Co., Inc. 1400 West 94th Street Minneapolis, MN 55431
239618 Preco Inc. 415 N. Maple Grove Road Boise, ID 83704
239848 The Protectoseal Company 225 West Foster Avenue Bensenville, IL 60106
240335 Reid Tool Supply Co. P.O. Box 179 Muskegon, MI 49443
240471 Betts Industries Inc. 1800 Pennsylvania Ave W. Warren, PA 16365
241766 Fastenal 1000 Cobb International Blvd. Marietta, GA 30152
241890 Orscheln / Felsted 1177 North Moberly Street Moberly, MO 65270
241894 Maxima Technologies 1811 Rohrerstown Road Lancaster, PA 17601
242413 Rochester Gauges, Inc. 11616 Harry Hines Blvd. Dallas, TX 75229
244001 CMC of Georgia, Inc. 25 South Beulah Street Winder, GA 30680
244126 Bay City Machine & Supply 3113 Nichols Road Bay City, TX 77414
247378 Sunwest Screen Graphics Ltd. 277 Cree Crescent Winnipeg MB R3J3X4
248169 MEI Corporation 1132 Dividend Court Peachtree City, GA
249777 Peterson Manufacturing Co. 4200 East 135th Street Grandview, MO 64030
250697 Diamond Rubber Products Corp. 4000 50th Street SW Birmingham, AL 35221
250698 Diamond Rubber Products Corp. P.O. Box 531164 Birmingham, AL 35235
250728 Teleflex Morse 640 North Lewis Road Limerick, PA 19468
251007 Safety Systems and Controls, Inc. 1201 Upland, #C-1 Houston, TX 77043
251266 Fiamm Technologies, Inc. 1550 Leeson Avenue Cadillac, MI 49601
251517 JW Speaker Corp. W185 N11315 Whitney Dr. Germantown, WI 53022
252108 Durst Division Regal-Beloit Corp. P.O. Box 298 Beloit, WI 53511
254576 Engineered Components Inc. 546 Old York Road Flemington, NJ 08822
254934 McMaster Carr Supply Co. 6100 Fulton Indust. Blvd. Atlanta, GA 30336
260131 Truck Lite Company Inc. 310 East Elmwood Avenue Falconer, NY 14733
261943 Perkins Power 55 N. Industrial Loop Orange Park, FL 32003
262531 Impulse Manufacturing Inc 55 Impulse Indust. Drive Dawsonville, GA 30534
262861 Grand Bending and Distributors, Inc. 1607 South Cobb Drive Marietta, GA 30060
263516 O'Neal Steel Inc. 4075 Blue Ridge Parkway Norcross, GA 30071
263540 Peerless Electronics 9600 W. Sample Rd., Ste. 506 Coral Springs, FL 33065
263586 Quadrastat Corporation 260 West Santa Fe Street Pomona, CA 91767
264269 Grote Industries Inc. 2600 Lanier Drive Madison, IN 47250
264920 SGM Company Inc. 9060 Tyler Blvd. Mentor, OH 44060
264937 Deutz 3883 Steve Reynolds Blvd. Norcross, GA 30093
265130 Longwood Elastomers Inc. 1901 Longwood Drive Brenham, TX 77833
265288 Douglas Battery Inc. 500-T Battery Drive Winston-Salem, NC
4-1-4 CD314
Rev 29
Chapter 4

266101 Federal Mogul Corp. 3440 North Kedzie Chicago, IL 60618
266523 Aerofast 360 Gunderson Drive Carol Stream, IL 60188
266699 Digi-Key Corp. 701 Brooks Ave. South Thief River Falls, MN
267599 Compression Specialties Inc. P.O. Box 4098 Casper, WY 82604
267662 Douglas Battery Inc. 500-T Battery Drive Winston-Salem, NC
267751 Flex A Lite Consolidated Inc. P.O. Box 580 Milton, WA 98354
268375 Joseph T. Ryerson and Son, Inc. 600 SW 10th Street Renton, WA 98055
268697 Wise Company 5535 Pleasant View Road Bartlett, TN 38134
271404 Ross Equipment P.O. Box 810 Elizabeth, NJ 07207
271851 Engine Dist. Inc. 303 Interstate Drive Archdale, NC 27263
273196 Grammer Inc. 2700 Harvey Street Hudson, WI 54016
273291 Federal Mogul Corp. P.O. Box 672168 Detroit, MI 48267
276555 Sage Parts 11365 Commercial Pkwy Castroville, CA 95012
276783 Phillips & Tremro Industries 2426 Paysphere Circle Chicago, IL 60674
277028 JW Speaker Corp. W185 N11315 Whitney Dr. Germantown, WI 53022
277382 Central California Kenworth 10998 South Harlan Road Lathrop, CA 95330
277832 Safety Systems and Controls, Inc. 1201 Upland, #C-1 Houston, TX 77043
278692 Five Star Manufacturing 722 Central Ave. Springfield, TN 37172
278878 Century Spring Corp. 231274 Momentum Place Chicago, IL 60689
281359 Deutz 3883 Steve Reynolds Blvd. Norcross, GA 30093
281660 EWH Spectrum, Inc. 221 West Chillicothe Avenue Bellefontaine, OH 43311
291594 GE Industrial Systems P.O. Box 402485 Atlanta, GA 30384
293912 McMaster Carr Supply Co. 6100 Fulton Indust. Blvd. Atlanta, GA 30336
294594 Donaldson Co., Inc. 1400 West 94th Street Minneapolis, MN 55431
295524 Dana Corporation 1293 Glenway Drive Statesville, NC 28625
298274 Keystone Ground Support 4755 122nd Ave. N. Clearwater, FL 33762
299778 J Dak 6257 Hwy 76 East Greenbrier, TN 37073
301664 Metalphoto of Cincinatti 1080 Skillman Dr. Cincinatti, OH 45215
329499 Cross Fluid Power P.O. Box 65486 Charlotte, NC 28265
332121 Trinity Hydraulics Inc. 5025 Wallace Drive Cumming, GA 30041
347738 MPC 15 Ridgeway Road NW Marietta, GA 30064
349137 Royal Brass & Hose 1002 Williams Drive NE Marietta, GA 30066
349146 Drive Shaft Services, Inc. 1395 Cobb Parkway North, #L Marietta, GA 30062
349373 Tech Craft Inc. 462 Roswell Street NE Marietta, GA 30060
350000 Powers Machine & Tool Co. 1808 Lelia Street Austell, GA 30106
355032 Midwest Control Products Corp. 590 East Main Street Bushnell, IL 61422
356170 SE Power Systems of Orlando Inc. 4220 N. Orange Blossom Trail Orlando, FL 32804
356181 Auto Parts Company Inc. 203 North Tennessee Street Cartersville, GA 30120
CD314 4-1-5
Rev 29
Chapter 4

357447 Atlantic Southern Products Inc. 5952 Peachtree Indust. Blvd. Norcross, GA 30071
358417 Major Machining Inc. 3240 Heritage Drive Kennesaw, GA 30144
359036 ASV Plastics, Inc. 23620 Cooper Drive Elkhart, IN 46514
360866 Nameplate Manufacturing of America 100 Dale Street West Babylon, NY
364189 Ford Power Products 15700 Lundy Parkway, Ste. 200 Dearborn, MI 48126
368977 Lavanture Products Company Inc. P.O. Box 2088 Elkhart, IN 46515
369032 Bosch Braking Systems 3737 Red Arrow Highway St. Joseph, MI 49085
369150 Orscheln / Felsted 1177 North Moberly Street Moberly, MO 65270
369176 Georgia Steel Supply Co. 903 Huff Street NW Atlanta, GA 30318
369183 Napa Auto Parts 2590 Keene Street Kennesaw, GA 30144
369255 White Hydraulics Inc. P.O. Box 1127 Hopkinsville, KY 42240
369259 Unlimited Services 170 Evergreen St. Oconto, WI 54153
369400 Atlanta Powertrain 4491 Moreland Avenue Conley, GA 30288
369403 Peterson Spring P.O. Box 5859 Athens, GA 30613
369409 Mathison Glass Inc. 1133 N. Tennessee St. SE Cartersville, GA 30120
369414 Hobbs Corporation P.O. Box 19424 Springfield, IL 62794
369996 Attwood Corporation 1016 N. Monroe Street Lowell, MI 49331
370088 Kennesaw Hardware 2775 South Main Street Kennesaw, GA 30144
370132 Pollack Corp. P.O. Box 931558 Cleveland, OH 44193
371685 WASP, Inc. 20631 State Highway 55 Glenwood, MN 56334
372170 Diamond Rubber Products Corp. P.O. Box 531164 Birmingham, AL 35235
372189 Super Grip Corp. P.O. Box 245 Piney Flats, TN 37686
372192 Cross Fluid Power P.O. Box 65486 Charlotte, NC 28265
372196 Cummins South Inc. 5125 Hwy 85 Atlanta, GA 30349
372204 Dana Corporation 1293 Glenway Drive Statesville, NC 28625
372209 Graphic Applications, Inc. P.O. Box 1115 Kennesaw, GA 30144
372212 Gordy Tire Company 1590 Howell Mill Road Atlanta, GA 30318
372214 Napa Auto Parts P.O. Box 102337 Atlanta, GA 30368
372245 OTR Wheel Engineering 6 Riverside Indus. Pkwy Rome, GA 30161
372246 US Carburetion Inc. 218 Coral Street Canvas, WV 2662
372267 GE Atlanta Supply P.O. Box 102149 Atlanta, GA 30368
372294 Jessup Manufacturing Co. 2815 West State Route 120 McHenry, IL 60050
372298 Diesel Injection & Electric 231 Main Street Forrest Park, GA
372364 Crossville Dist 900 Indust. Blvd. Crossville, TN 38555
372380 Austin & Thomas Hardware 1520 Broadmoor Blvd. Buford, GA 30518
372736 BSA Machine Shop 2771 Winston Indust. Pkwy Winston, GA 30187
372739 Motion Industries 8145 Troon Circle Austell, GA 30001
372745 Ryerson Tull Company, Inc. 4400 Peachtree Indust. Blvd. Norcross, GA 30071
4-1-6 CD314
Rev 29
Chapter 4

372750 Tech Craft Inc. 462 Roswell Street NE Marietta, GA 30060
372857 Auto Parts Company Inc. 203 North Tennessee Street Cartersville, GA 30120
373039 Meritor Automotive Inc. 7975 Dixie Highway T8221A Florence, KY 41042
373059 Sevcon 40 North Avenue Burlington, MA 01803
373064 Griffin Thermal Products 100 Hurricane Creek Road Piedmont, SC 29673
373082 Austin & Thomas Hardware 1520 Broadmoor Blvd. Buford, GA 30518
373085 Roytec Industries, Inc. 306-A Bell Park Drive Woodstock, GA 30188
373089 Laserform & Machine Inc. 10010 Farrow Road Columbia, SC 29203
373090 Bearings & Drives, Inc. 515 Commerce Park Drive SE Marietta, GA 30060
373094 Grainger, Inc. 2255 Northwest Parkway SE Marietta, GA 30067
373102 Georgia Control Center 3645 Zip Indust. Blvd. Atlanta, GA 30354
373316 Taylor Made Glass Ohio 316 N. Laura St. Payne, OH 45880
373317 Fastenal 1000 Cobb International Blvd. Marietta, GA 30152
373324 Dutchland Plastics 1026 DeMaster Road Oostburg, WI 53070
373325 Jean's Custom Upholstery Shop 10720 Tube Drive #12 Hurst, TX 76053
373326 Voltex/Bartow Batteries 135 East Felton Rd. Cartersville, GA 30120
373338 Chantland Company Highway 3 East Humboldt, IA 50548
373345 Vescor Corporation 50 North River Street South Elgin, IL 60177
373347 Carquest Marietta 180 N. Fairground St. Marietta, GA 30060
373349 Power Systems Inc. 805 McFarland Rd. Alpharetta, GA 30004
373363 Original Equipment Mkt. 340 Franklin Rd. SE Marietta, GA 30067
373365 Advanced Fluid System 751 Hurricane Shoals Rd. Lawrenceville, GA 30046
373368 Curtis Instruments, Inc. 200 Kisco Avenue Mt. Kisco, NY 10549
373373 JP Foote & Co., Inc. 1400 Church St. Ext. NE Marietta, GA 30060
373374 Dana Corporation 123 Phoenix Place Fredericktown, OH
373386 Certified Power Inc. 390 Koopman Lane Elkhorn, WI 53121
373387 Williams Detroit Diesel - Allison Inc. 25 North Dr. SE Acworth, GA 30102
373398 Phillips & Temro Ind. 9700 West 74th Street Eden Prairie, MN 55344
373405 Boykin Tool and Supply 400 Trabert Avenue W Atlanta, GA 30309
373412 Cobb Hardware 380 Roswell St. NE Marietta, GA 30060
373423 Rema Tip Top North America 119 Rockland Avenue Northvale, NJ 07647
373430 Phoenix Metal Products 3000 Industrial Ave. Unit 3 FT. Pierce, FL 34946
373478 Speedometer Service Co. Inc. 115 Mansell Place Roswell, GA 30076
373485 Del City Wire, Inc. 2101 Camden Road Milwaukee, WI 53209
373488 Threads for the South, Inc. 1076 King Indust. Drive NE Marietta, GA 30062
373494 Pegasus Auto Racing Supplies 2475 S. 179th St. New Berlin, WI 53146
375297 Wes-Garde Components Group Inc. 3815 Industry Blvd. Lakeland, FL 33811
376499 Teleflex Morse 640 North Lewis Road Limerick, PA 19468
CD314 4-1-7
Rev 29
Chapter 4

376704 Kalas Manufacturing Inc. 25 Main St. Denver, PA 17517
376710 MB Marketing Inc. P.O. Box 2296 Asheville, NC 28802
379164 Douglas Battery Inc. 500 Battery Drive Winston Salem, NC
380486 Capital Rubber & Gasket Co., Inc. 2672 Lithonia Indust. Blvd. Lithonia, GA 30058
381383 Brandon Products Group Inc. 430 Industrial Drive North Wales, PA 19454
381404 Graybar Electric Co. Inc. 1230 Kennestone Circle NE Marietta, GA 30066
383678 Ford Power Products 28333 Telegraph Road, Ste. 300 Southfield, MI 48034
385900 Southern Belting & Transmission Co. 218 Ottley Drive NE Atlanta, GA 30324
388652 Velvet Drive Transmission P.O. Box 238 Liberty, SC 29657
388886 OTR Wheel Engineering P.O. Box 5811 Rome, GA 30162
389231 Hi Tech Fab Inc. 4305 Lilburn Indust. Way Lilburn, GA 30047
395898 Textile Indust. Welding 109 Lillian Drive Dalton, GA 30720
396176 Amtrak Rail Maint. Facility 3319 Earhart Blvd. New Orleans, LA 70125
401972 Stant, Inc. 1620 Columbia Avenue Connersville, IN 47331
402020 Tom Jumper Chevrolet Inc. 7200 Roswell Road NE Atlanta, GA 30328
402379 Ford Power Products 28333 Telegraph Road, Ste. 300 Southfield, MI 48034
402530 Napa Auto Parts 2590 Keene Street Kennesaw, GA 30144
402628 Bearings and Drives 515 C Commerce Park Marietta, GA 30060
402641 Newark Electronics 22 Technology Parkway South Norcross, GA 30092
402645 Carlton Bates Company 125 Royal Woods Ct, Ste. 150 Tucker, GA 30084
402709 Curtis Industries Inc. P.O. Box 5200 Cleveland, OH 44101
402832 Federal Mogul 6300-C Boat Rock Blvd. Atlanta, GA 30336
402975 Graybar Electric Co. Inc. 1230 Kennestone Circle NE Marietta, GA 30066
402979 Griffin Thermal Products 100 Hurricane Creek Rd. Piedmont, SC 29673
403007 Industrial Electric P.O. Box 510770 New Berlin, WI 53151
403091 Mathison Glass Inc. 1133 N. Tennessee St. SE Cartersville, GA 30120
403136 Vehicle Improvement Products Corp. 151 Ram Road Antioch, IL 60002
403166 Motion Industries 8145 Troon Circle Austell, GA 30001
410026 Eaton Corp. Fluid Power 14615 Lone Oak Road Eden Prairie, MN 55344
415003 Shields Co. 4474 Market St. # 507 Ventura, CA 93003
426501 Mechanical Rubber & Supply P.O. Box 281 Tucker, GA 30084
440181 Ridersafe Systems Inc. 1205 West Barkley Ave. Orange, CA 92866
440230 AMS, Incorporated 824 Bill Rutlege Road Winder, GA 30680
452448 Engine Distributors, Inc. 400 University Court Blackwood, NJ 08012
505785 Steel Services 276 Lower Boundary St Macon, GA 31206
606035 O'Neal Steel Inc. 4075 Blue Ridge Parkway Norcross, GA 30071
4-1-8 CD314
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Chapter 4

644051 FW Murphy , Inc. 5311 S 122nd E Ave. Tulsa, OK 74146
695034 Axle Tech International 795 Landmark Dr. Velvidere, IL 61008
811638 Iowa Export-Import Trading Co. 512 Tuttle Street Des Moines, IA 50309
811662 Shoen Insulation Services 850 Univeter Road Canton, GA 30115
1009732 ACC Climate Control P.O. Box 1905 Elkhart, IN 46515
1177361 Sleegers Engineering Inc. 980 Green Valley Road London, ON, N6N1E3,
1177411 Industrial Service Corp. 1731 N. Roosevelt Ave., Ste 1 Burlington, IA 52601
1179826 Adjustable Clamp Co. 404 N. Armour Chicago, IL 60622
CD314 4-1-9
Rev 29
Chapter 4
4-1-10 CD314
Rev 29
Chapter 4
SECTION 2: ILLUSTRATED PARTS LIST
CD314 4-2-1
Rev 27
Chapter 4
33
34 32
4 31
9
20 30
10 8
12 11
7 29
6
18 1
28
19
2 27 26
3 5
25
24
14
23
13 16
17
15
Figure 2-1. Frame Weldment (Front View)
4-2-2 CD314
Rev 29
Chapter 4
Table 2-1. Frame Weldment (Front View)
Fig & Vendor Part Tug Part

Code Description Qty Effective
Ind Number Number
1- ------ ------ 660-4-1004 Frame Weldment, 660-1, -13, -14 1 600 & Up
------ ------ 660-4-1633 Frame Wldmt, 3 Hole Tail Light - Opt. 1 As Req'd
------ ------ 660-4-3076 Frame Weldment, Ford 4.2 1 "
------ ------ 660-4-1008 Frame Weldment, 660-42 - 1 "
Reduced Conveyor Height - Opt.
1- ------ ------ 660-4-3273K Frame Wldmt Kit, 660-23, -24, -25D 1 "
1-1* 440230 ------ 660-4-1007 Bumper, Steel Front 1 600 & Up
1-2* 440230 ------ 660-4-1005 Rail, Frame, L/H (660) 1 "
1-3* 440230 ------ 660-4-1006 Rail, Frame, R/H (660) 1 "
1-4* 440230 ------ 660-2-1086 Bumper, Steel Rear 1 "
440230 ------ 660-2-1600 Bumper, Rear - 3 Hole (CE Opt.) 1 As Req'd
1-5* 440230 ------ 660-3-1028 Compartment, Driver's R/H 1 600 & Up
372750 ------ 660-1-1667 Compartment, Driver's R/H (CE Opt.) 1 As Req'd
1-6 440230 ------ 660-4-1015 Crossmember, Chassis 1 600 & Up
Lift Arm - Wldmt
440230 ------ 663-4-1015 Crossmember, Chassis Lift Arm - 1 As Req'd
Wldmt (Narrow Conveyor Option)
395898 ------ 660-4-1621 Crossmember, Lift Arm - Wldmt - Opt. 1 "
1-7* 440230 ------ 660-4-1975 Crossmember, Rear 1 600 & Up
1-8* 440230 ------ 660-1-1529 Gusset 3 "
1-9* 440230 ------ 660-1-1069 Gusset, Right Front Frame 3 "
1-10* 369176 ------ 660-2-0839 Spacer, Rear 2 "
1-11* 440230 ------ 660-4-0008-15 Keystock 2 "
1-12* 440230 ------ 660-1-0066 Bracket, Rear Cylinder 2 "
1-13* 440230 ------ 660-4-2835 Gusset, Right Front Fender 660 1 "
1-14* 440230 ------ 660-4-1016 Crossmember, Front Safety Prop 1 "
1-15* 440230 ------ MJ-ND-4006 Ring, Lashing 5/8" x 4" x 4" - 2 "
Forged w/ Bracket
1-16* 440230 ------ 660-1-0431 Bracket, Bulkhead 1 "
* Parts of Frame Weldment Kit
CD314 4-2-3
Rev 29
Chapter 4
33
34 32
4 31
9
20 30
10 8
12 11
7 29
6
18 1
28
19
2 27 26
3 5
25
24
14
23
13 16
17
15
Figure 2-1. Frame Weldment (Front View) (Cont'd)
4-2-4 CD314
Rev 29
Chapter 4
Table 2-1. Frame Weldment (Front View) (Cont'd)

Ind Number Number
1-17 440230 ------ 660-4-2888 Box, Canvas Cover Storage 1 600 & Up
1-18 402530 ------ T6-7013-209 Relay, Horn 1 "
1-19 452448 E4JL11450AA MG-ND-645 Solenoid, Starter (Ford & Perkins) 1 "
1-20 239618 Model 230 T6-1300-181 Alarm, Backup - 12VDC 1 "
1-21 358417 ------ 660-6-0582-26 Bumper, Rubber Lift Arm 4 "
1-22 373089 ------ 660-1-2929 Spacer, Front Lift Arm 2 "
1-23 372750 ------ 660-2-1469 Bracket, Safety Switch Cord - Opt. 1 As Req'd
1-24 402645 ------ 660-ND-2215 Relief, Strain 3/8 x ½ NPT - Opt. 2 "
1-25 402645 ------ 660-1-2552 Plug, Button, Black 7/8" 1 "
1-26 ------ ------ ------ Cable, 14 Gauge, 2 Conductor with 1 "
White & Black, 400" Long - Opt.
1-28 402645 ------ 660-1-2252 Nut, Conduit ½" NPT - Opt. 2 "
1-29 372750 ------ 660-2-1470 Holder, Emergency Shutdown 1 "
Switch - Opt.
1-30 372267 104PFX12 660-1-1310 Unit, Push/Pull - Opt. 1 "
1-31 372267 ------ 660-1-1294 Switch, Contact - Opt. 1 "
1-32 402645 ------ 660-1-1293 Body, Push Button - Opt. 1 "
1-33 372267 CR104PXM06R 660-1-1295 Button, Push - Red Mushroom 2 3/8" 1 "
1-34 402645 ------ 660-1-1468 Box and Cover - Emergency Stop 1 "
Switch, 1 Hole - Opt.
CD314 4-2-5
Rev 29
Chapter 4
6
7
1
8
14
9
2
15
3 16 17
18
4 20
19
5
10 11 12
13 24 21
22
24
23 23
Figure 2-2. Frame Weldment (Rear View)

(P/N 660-4-1004, 660-4-3273K)
4-2-6 CD314
Rev 29
Chapter 4
Table 2-2. Frame Weldment (Rear View)

(P/N 660-4-1004, 660-4-3273K)

Ind Number Number
2-1 440230 ------ 660-2-2848 Support, Instrument Panel 2 600 & Up

2-2 263516 ------ 660-1-1027 Compartment, Driver's L/H 1 "
2-3 263516 ------ 1-372-103 Bracket, Headlight Mounting 1 "
2-4 440230 ------ 660-1-1070 Gusset, Beneath Left Front Fender 1 "
2-5 ------ ------ 660-1-1071 Bracket, Flex Brake Line 3 "
2-6 440230 ------ 660-2-2324 Bracket, Relay Mount 1 "
2-7 263516 ------ 660-1-1131 Mount, Brake Pedal 2 "
2-8 440230 ------ 660-2-1961 Stop, Brake Pedal 1 "
2-9 440230 ------ 660-2-1151 Mount, Accelerator Pedal 2 "
2-10 263516 ------ 660-1-1106 Anchor, Brake Bell Crank 2 "
2-11 440230 ------ 660-1-1087 Gusset, Left Front Bumper 1 "
2-12 440230 ------ 660-1-1245 Anchor, Front Parking Brake Cable 1 "
2-13 440230 ------ 660-2-1021 Bracket, Left Suspension, Front 1 "
440230 ------ 660-1-1023 Gusset, Left Suspension 2 "
(660-4-3273K)
440230 ------ 660-1-1022 Plate, Left Suspension 1 "
(660-4-3273K)
2-14 440230 ------ 660-1-1068 Gusset, Left Front Frame 1 "
2-15 440230 ------ 660-1-1528 Angle, Safety Prop Crossmember 2 "
2-16 358417 ------ 660-1-0074 Bracket, Front Cylinder 2 "
2-17 440230 ------ 660-1-1018 Gusset, Front Bumper 1 "
2-18 440230 ------ 660-1-1088 Gusset, Right Front Fender Well 1 "
2-19 440230 ------ 660-2-1024 Bracket, Right Suspension Front 1 "
440230 ------ 660-1-1026 Gusset, Right Suspension 2 "
(660-4-3273K)
440230 ------ 660-1-1025 Plate, Right Suspension 1 "
(660-4-3273K)
2-20 440230 ------ 660-1-1529 Gusset 3 "
2-21 440230 ------ 660-2-1019 Well, Wheel 1 "
2-22 440230 ------ 660-1-1020 End, Wheel Well 2 "
2-23 440230 ------ 660-3-1262 Mount, Rear Axle 2 "
2-24 ------ ------ 660-1-1017 Bracket, Bumper 2 "
CD314 4-2-7
Rev 29
Chapter 4
6
7
5 8
1
9
14
2
15
3 16 17
18
4 20
19
5
10 12
11
21
22
13
24
23 23
Figure 2-3. Frame Weldment - Reduced Conveyor Height (Ford 4.2L)

(P/N 660-4-1008)
4-2-8 CD314
Rev 26
Chapter 4
Table 2-3. Frame Weldment - Reduced Conveyor Height (Ford 4.2L)

(P/N 660-4-1008)

Ind Number Number
3-1 440230 ------ 660-2-2848 Support, Instrument Panel 2 6300 & Up

3-2 263516 ------ 660-1-1027 Compartment, Driver's L/H 1 "
3-3 263516 ------ 1-372-103 Bracket, Headlight Mounting 1 "
3-4 440230 ------ 660-1-1070 Gusset, Beneath Left Front Fender 1 "
3-5 263516 ------ 660-3-2923 Bracket, Relay Mounting 1 "
3-8 440230 ------ 660-2-1961 Stop, Brake Pedal 1 "
3-9 ------ ------ 660-3-2920-A Mount, Accelerator Pedal - 4.2L, V6 1 "
3-10 263516 ------ 660-1-1106 Anchor, Brake Bell Crank 2 "
3-11 440230 ------ 660-1-1087 Gusset, Left Front Bumper 1 "
3-12 440230 ------ 660-1-1245 Anchor, Front Parking Brake Cable 1 "
3-13 440230 ------ 660-2-1021 Bracket, Left Suspension Front 1 "
3-14 440230 ------ 660-1-1068 Gusset, Left Front Frame 1 "
3-15 440230 ------ 660-1-1528 Angle, Safety Prop Crossmember 2 "
3-16 ------ ------ 660-4-1008-1 Bracket, Front Cylinder 2 "
3-17 440230 ------ 660-1-1018 Gusset, Front Bumper 1 "
3-18 440230 ------ 660-1-1088 Gusset, Right Front Fender Well 1 "
3-20 440230 ------ 660-1-1529 Gusset 3 "
3-21 440230 ------ 660-2-1019 Well, Wheel 1 "
3-22 440230 ------ 660-1-1020 End, Wheel Well 2 "
3-23 440230 ------ 660-3-1262 Mount, Rear Axle 2 "
3-24 395898 ------ 660-3-1650 Cover, Under Instrument Panel 1 "
(CE Opt.)
CD314 4-2-9
Rev 26
Chapter 4
19
15
14
13
18 16 8
23
17
12
4
11
10 2
1
21
9 20
3
6
7 5
8
22
Figure 2-4. Body Assembly - L/H Side
4-2-10 CD314
Rev 29
Chapter 4
Table 2-4. Body Assembly - L/H Side

Ind Number Number
4-1 811662 ------ 660-2-1230 Rail, Rub, Center, 70" - Opt. 1 As Req'd
372745 ------ 660-2-2529 Rail, Rub, Wide Center Fender - Opt. 1 "
4-2 244126 ------ 660-1-1039 Plate, Bolting 2 600 & Up
4-3 358417 ------ 660-1-1040 Strut, Left Middle Fender 3 "
4-4 372170 ------ 660-1-2851 Mud Flap, Rubber - Rear 2 "
4-5 372170 ------ 660-1-2852 Mud Flap, Rubber - Front 1 "
4-6 372750 ------ 660-1-1464 Guard, Front Valve - Opt. 1 As Req'd
372750 ------ 660-2-3401 Guard, Front Valve - Opt. 1 "
4-7 372745 ------ 660-2-1102 Bracket, Valve End Cap 1 600 & Up
4-8 811662 ------ 660-2-1229 Rail, Rub, Quarter Panel, 16" - Opt. 2 As Req'd
4-9 263516 ------ 660-4-1037 Fender, Hydraulic - Left Front 1 600 & Up
4-10 440230 ------ 660-2-1103 Cavity, Valve Cover / Seat Mount 1 "
263516 ------ 660-2-2360 Plate, Seat Mount - High Mount 1 As Req'd
Hand Brake - Opt.
4-11 426744 ------ 660-3-1625 Guard, Hip - L/H Seat - Opt. 1 "
395898 ------ 660-2-3001 Guard, Hoop, Narrow, 135° - Opt. 1 "
4-12 263516 ------ 660-4-1033 Fender, Left Center 1 600 & Up
263516 ------ 660-4-1903 Panel, L/H Body - 1 As Req'd
Enlarged Battery Opening - Opt.
4-13 373089 ------ 660-3-2211 Door, Fuel Tank Access 1 "
4-14 373089 ------ 660-3-2210 Door, Hydraulic Tank Access 1 "
373089 ------ 660-2-2433 Panel, Hydraulic Closeout - Opt. 1 "
4-15 369176 ------ 660-4-1035 Fender, Left Rear 1 "
4-16 373317 33859 3/8 Washer, Flat 3/8" ID 20 "
4-17 373317 15109 3/8-16 x 1½ Bolt, Hex Head Ø 3/8-16 x 1½" Long 20 "
4-18 ------ ------ 660-4-2857 Guard, Overhead - Opt. (Wldmt) 1 As Req'd
4-19 395898 ------ 660-4-1628 Guard, Mesh Operator - OPT-GUA-020 1 "
395898 ------ 660-4-2672 Guard, Mesh Operator, 32" Height - 1 "
OPT-GUA-046
------ ------ 660-4-2580 Guard, Operator, Solid Metal - 1 "
OPT-GUA- 035
4-20 395898 ------ 660-1-1280 Plaque, Conveyor Control 1 600 & Up
4-21 ------ ------ 660-1-3052 Button, Plug, 1-7/8" 1 "
4-22 244001 ------ 660-4-2985 Closeout, LF, Headlight - Opt. 1 As Req'd
373089 ------ 660-3-1167 Closeout, Headlight - Opt. 1 "
4-23 373089 ------ 660-2-3299 Cover, Fuel Sending Unit - Opt. 1 "
CD314 4-2-11
Rev 29
Chapter 4
15
14
18
16 7
13
17
4
12
11
10 2
3
4
6
7
8
Figure 2-5. Body Assembly - L/H Side (LP Option)
4-2-12 CD314
Rev 29
Chapter 4
Table 2-5. Body Assembly - L/H Side (LP Option)

Ind Number Number
5-1 811662 ------ 660-2-1230 Rail, Rub, Center, 70" - Opt. 1 As Req'd
5-2 244126 ------ 660-1-1039 Plate, Bolting 2 600 & Up
5-4 372170 ------ 660-1-2851 Mud Flap, Rubber Rear 2 "
5-5 372170 ------ 660-1-2852 Mud Flap, Rubber Front 1 "
5-6 372750 ------ 660-1-1464 Guard, Front Valve - Opt. 1 As Req'd
373089 ------ 660-2-3254 Door, LP Tank Access Assy - Opt. 1 "
5-7 372745 ------ 660-2-1102 Bracket, Valve End Cap 2 600 & Up
5-9 263516 ------ 660-4-1037 Fender, Hydraulic - Left Front 1 600 & Up
Hand Brake - Opt.
5-11 395898 ------ 660-1-1280 Plaque, Conveyor Control 1 600 & Up
5-12 263516 ------ 660-4-2537 Fender, Left Center, LP 1 "
5-13 358417 ------ 660-3-2538 Door, LP Fuel Tank Access 1 "
372750 ------ 660-2-3401 Guard, Front Valve - Opt. 1 As Req'd
5-14 373089 ------ 660-3-2210 Door, Hydraulic Tank Access 1 600 & Up
5-15 369176 ------ 660-4-1035 Fender, Left Rear 1 "
5-16 373317 33859 3/8 Washer, Flat 3/8" ID 20 "
5-18 ------ ------ 660-4-1907 Guard, Operator w/o Overhead - LP Opt. 1 As Req'd
CD314 4-2-13
Rev 29
Chapter 4
15
14
13
16 8
19
17
12
4
10 2
1
18
9
11
3
7
4
5
8
Figure 2-6. Body Assembly - L/H Side (Cummins B3.3)
4-2-14 CD314
Rev 29
Chapter 4
Table 2-6. Body Assembly - L/H Side (Cummins B3.3)

Ind Number Number
6-1 811662 ------ 660-2-1230 Rail, Rub, Center, 70" 1 8394 & Up
6-2 244126 ------ 660-1-1039 Plate, Bolting 2 "
6-4 372170 ------ 660-1-2851 Mud Flap, Rubber - Rear 2 "
6-5 372170 ------ 660-1-2852 Mud Flap, Rubber - Front 1 "
6-6 244001 ------ 660-4-2985 Closeout, LF, Headlight 1 "
6-7 372209 ------ A-T15 Decal, "Conveyor Control, Up & Down" 1 "
6-8 811662 ------ 660-2-1229 Rail, Rub, Quarter Panel, 16" 2 "
6-9 263516 ------ 660-4-1037 Fender, Hydraulic - Left Front 1 "
6-11 395898 ------ 660-1-1280 Plaque, Conveyor Control 1 "
6-12 263516 ------ 660-4-2505 Panel, L/H Body - 1 "
Battery Access w/ Hole
6-13 373089 ------ 660-3-2211 Door, Fuel Tank Access 1 "
6-14 358417 ------ 660-2-1901 Door, Hydraulic Tank Access (Large) 1 "
6-15 369176 ------ 660-4-1035 Fender, Left Rear 1 "
6-16 373317 33859 3/8 Washer, Flat 3/8" ID 20 "
6-18 ------ ------ 660-1-3052 Button, Plug, 1-7/8" 1 "
6-19 373089 ------ 660-2-3299 Cover, Fuel Sending Unit 1 "
CD314 4-2-15
Rev 29
Chapter 4
5 4
Figure 2-7. Chock Box Installation
4-2-16 CD314
Rev 29
Chapter 4
Table 2-7. Chock Box Installation

Ind Number Number
7-1 395898 ------ 660-2-3403 Retainer, Chock Box 16 x 16 1 As Req'd

7-2 395898 ------ 660-2-3402 Box, Chock 16 x 16 x 5 1 "
373089 ------ 660-2-1032 Box, Chock 12½ x 9 x 5 1 "
606035 ------ 660-2-2539 Box, Chock 16 x 10 x 10 1 "
7-3 293912 1585A56 T6-2004-156 Cable, ¼" Vinyl-Coated Spiral 1 "
7-4 293912 2175T25 T6-2004-155 Link Kit for Wheel Chocks 1 "
7-5 372170 ------ T6-2004-154 Chocks, Wheel 2 "
372170 ------ 660-3-2593 Chock, Orange 11 x 8 x 7.75 1 "
CD314 4-2-17
Rev 29
Chapter 4
16
17
15
12
6
7
3
2 14
13
12
11
20 6
4
5
18
19 6
7
1 3 10
Figure 2-8. Body Assembly - R/H Side
4-2-18 CD314
Rev 29
Chapter 4
Table 2-8. Body Assembly - R/H Side

Ind Number Number
8-1 ------ ------ 660-4-1004 Frame Weldment, 660-1, -13, -14 1 600 & Up
------ ------ 660-4-3076 Frame Weldment, Ford 4.2 1 "
------ ------ 660-4-1008 Frame Weldment, 660-42 - 1 "
Reduced Conveyor Height
8-3 372170 ------ BLE-2-2687 Mud Flap, Rubber - Right Rear - Opt. 2 "
8-4 811662 ------ 660-2-1230 Rail, Rub, Center, 70" - Opt. 1 "
8-5 358417 ------ 660-1-1041 Strut, Right Middle Fender 3 600 & Up
8-6 373317 33859 3/8 Washer, Flat 3/8" ID 40 "
8-8 402530 7041 T6-9011-375 Mirror, Rectangular 5 x 7 - Opt. 1 As Req'd
8-9 263516 ----- 660-2-2807 Bracket, Mirror (Pass Side) - Opt. 1 "
8-10 369176 ------ 660-4-1038 Fender, Right Front 1 600-6767
263516 ------ 660-4-2834 Fender, Right Front 1 6768 & Up
8-11 244126 ------ 660-1-1039 Plate, Bolting 4 600 & Up
8-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 20 "
8-13 263516 ------ 660-4-1034 Fender, Right Center 1 "
8-14 372294 3200 12" T6-200-105 Safety Walk 12" Wide, 19"Long Ref. "
8-15 263516 ------ 660-4-1036 Fender, Right Rear 1 "
8-16 372750 ------ 660-2-1632 Post, Flashing Light - 24" - Opt. 1 As Req'd
372750 ------ 660-2-1632A Post, Strobe Light - 30" Opt. 1 "
373089 ------ 660-2-1632B Post, Light, 42" - Opt. 1 "
373089 ------ 660-2-1632C Post, Light, 56" - Opt. 1 "
373089 ------ 660-2-1632D Post, Light, 27" - Opt. 1 "
372736 ------ 660-2-1632E Post, Light, 10" - Opt. 1 "
8-17 277028 ------ T6-1300-251 Light, Strobe - Federal Mogul - Opt. 1 "
266101 314A T6-1300-223 Light, Flashing Amber - Opt. 1 "
260131 92608Y T6-9011-391 Light, Rotating Amber - Opt. 1 "
8-18 373317 33858 5/16 Washer, Flat 5/16" ID 7 "
8-20 373317 37339 5/16-18 Nut, Flangelock Hex Head 5/16-18 7 "
CD314 4-2-19
Rev 29
Chapter 4
16
17
15
12
2 6
7
13
3
21
14
11
20
12 6
4
5
18
19
6
7
1 3 10
Figure 2-9. Body Assembly - R/H Side (Prins LP Option)
4-2-20 CD314
Rev 29
Chapter 4
Table 2-9. Body Assembly - R/H Side (Prins LP Option)

Ind Number Number
9-1 ------ ------ 660-4-3076 Frame Weldment, Ford 4.2 1 As Req'd

9-2 811662 ------ 660-2-1229 Rail, Rub, Quarter Panel, 16" - Opt. 2 "
9-3 372170 ------ BLE-2-2687 Mud Flap, Rubber - Right Rear - Opt. 2 "
9-4 811662 ------ 660-2-1230 Rail, Rub, Center, 70" - Opt. 1 "
9-5 358417 ------ 660-1-1041 Strut, Right Middle Fender 3 "
9-6 373317 33859 3/8 Washer, Flat 3/8" ID 40 "
9-8 402530 7041 T6-9011-375 Mirror, Rectangular 5 x 7 - Opt. 1 "
9-9 263516 ----- 660-2-2807 Bracket, Mirror (Pass Side) - Opt. 1 "
9-10 369176 ------ 660-4-1038 Fender, Right Front 1 600-6767
263516 ------ 660-4-2834 Fender, Right Front 1 6768 & Up
9-11 244126 ------ 660-1-1039 Plate, Bolting 4 As Req'd
9-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 20 "
9-13 373089 ------ 660-4-3255 Fender, Right Center 1 "
9-14 372294 3200 12" T6-200-105 Safety Walk 12" Wide, 19"Long Ref. "
9-15 263516 ------ 660-4-1036 Fender, Right Rear 1 "
9-16 372750 ------ 660-2-1632 Post, Flashing Light - 24" - Opt. 1 "
372750 ------ 660-2-1632A Post, Strobe Light - 30" Opt. 1 "
373089 ------ 660-2-1632B Post, Light, 42" - Opt. 1 "
373089 ------ 660-2-1632C Post, Light, 56" - Opt. 1 "
373089 ------ 660-2-1632D Post, Light, 27" - Opt. 1 "
372736 ------ 660-2-1632E Post, Light, 10" - Opt. 1 "
9-18 373317 33858 5/16 Washer, Flat 5/16" ID 7 "
9-21 373089 ------ 660-2-3254 Door, LP Tank Access Assembly 1 "
CD314 4-2-21
Rev 29
Chapter 4
Figure 2-10. Decal Placement
4-2-22 CD314
Rev 21A
Chapter 4
Table 2-10. Decal Placement

Ind Number Number
10-1* ------ ------ T-A19 Decal, "Lubrication Instructions" 1 600 & Up

10-2* 247378 ------ T-Y10 Decal, "Caution: Use Safety Prop" 1 "
10-3 ------ ------ T-A17 Decal, "Caution: Operator Requirements" 1 "
10-4* ------ ------ T-S2 Decal, "45 psi" 4 "
10-5* ------ ------ TR2 Decal, "Gas" 1 As Req'd
* ------ ------ TG2 Decal, "Diesel" 1 "
10-6* ------ ------ T-Y1 Decal, "Hydraulic Oil" 1 600 & Up
10-7* ------ ------ TB3 Decal, "Battery" 1 "
10-8* ------ ------ T-Y3 Decal, "Max Capacity 2000 lbs." 2 "
10-9 373094 1F020 T6-500-153 Tape, Barrier - Yellow/Black 3" 2 As Req'd
10-10 372209 ------ T-A7 Decal, "Forward Neutral Reverse" 4 600 & Up
10-11* ------ ------ ML-15 Decal, "Warning: Pinch Area" 2 "
10-12* ------ ------ 660-1-1227 Decal, "Caution: Check Belt Lacing" 1 "
10-13* ------ ------ T-Y33 Decal, "Caution: Adjust Finger Guard" 1 "
10-14* ------ ------ T-A17 Decal, "Caution: Operator Requirements" 1 "
10-15* ------ ------ T-Y10 Decal, "Caution: Use Safety Prop" 1 "
10-16 ------ ------ T-A4 Decal, "Conveyor Up Down" 1 "
10-17 ------ ------ ML-25 Decal, "Caution: Surfaces May Be…" 2 "
10-18* ------ ------ TY-37 Decal, "Caution: Wear Tight Clothing" 2 "
10-19* ------ ------ TY-36 Decal, "Caution: Both Hand Rails" 2 "
10-20* ------ ------ ML-16 Decal, "Danger: Do Not Refuel" 1 "
10-21 247378 ------ MJ-1 Decal, "Warning: Hydraulic Fluids" 1 "
10-* ------ ------ TY-2 Decal, "Emergency Stop" 4 As Req'd
10-* ------ ------ TUG660 Decal, "Tug 660" 1 600 & Up
10-* ------ ------ T-A2 Decal, Dash 1 As Req'd
10- ------ ------ 660-1-1350 Grit Paper, Right Rear 1 600 & Up
10- ------ ------ 660-1-1351 Grit Paper, Right Center 1 "
10- ------ ------ 660-1-1352 Grit Paper, Right Rear 1 "
10- ------ ------ 660-1-1353 Grit Paper, Left Rear 1 "
10- ------ ------ 660-1-1354 Grit Paper, Left Center Aft 1 "
10- ------ ------ 660-1-1355 Fore Paper, Left Center 1 "
10- ------ ------ 660-1-1356 Grit Paper, Battery/Hydraulic Door 1 "
10- ------ ------ 660-1-1357 Grit Paper, Fuel Door 1 "
10- 372209 ------ 600-DECAL Decal Kit - 660 1 As Req'd
* Part of 600-DECAL
CD314 4-2-23
Rev 29
Chapter 4
1
2
3
9 4
5
8
7
Figure 2-11. Seat Assembly
4-2-24 CD314
Rev 27
Chapter 4
Table 2-11. Seat Assembly

Ind Number Number
11-1 811638 45000BK03UN 4-100-101A Seat, Vinyl Bucket 1 141 & Up

268697 WM390L 660-4-0649 Seat, Wood, One Arm 1 As Req'd
268697 WM390AR 660-4-0649S Seat, Wood, Two Arms 1 "
273196 1272661/SW MG-ND-716 Seat, Vinyl GS12 w/ Bracket 1 "
For Switch
373430 102720 T6-1300-153 Seat, White, Plastic A/R "
273196 127577-SW T6-9011-147 Seat, Cloth GS12 w/Switch 1 "
273196 127266 T6-9011-227 Seat, Vinyl Grammar GS12 1 "
------ ------ 660-1-2333 Seat, Driver Bucket - Emery 1 "
273196 ------ 4-100-103 Seat, Vinyl Grammar DS20 1 "
373430 ------ 660-1-2686 Seat, Plastic w/Restraints 1 "
11-2 268697 MM2431 660-4-0649-1 Slides, Seat (Set of 2) 1 "
11-3 373317 ------ ½-13 x 1 Bolt, Hex Head Ø ½-13 x 1" Long 2 "
11-4 368977 E2834101-01 660-6-0581-25 Belt, Safety (Non-Retractable) 1 141 & Up
368977 E2353901 & T6-9011-103 Belt, Safety (Retractable) (2 pcs) 1 As Req'd
E29352001
11-5 273196 130052-KIT MG-ND-7164-1 Switch, Safety Shut Down 1 "
268697 XP6237 M3-1-1053 Switch, Wise - Opt. 1 "
11-6 440230 ------ 660-2-1103 Cavity, Valve Cover/Seat Mount 1 141 & Up
Hand Brake - Opt.
11-8 373317 37268 ½ -13 Nut, Top Lock Hex ½-13 2 "
11-9 440181 EMC-G12 MD-EO5-101 Control, Dead Man Seat - Opt. 1 "
CD314 4-2-25
Rev 27
Chapter 4
22
1
2
3 3
4 6
5 7
12
8
13 9
10
11
3
14
15
16
17
15 20
18
15
21
19
Figure 2-12. Cab Assembly (Option)
4-2-26 CD314
Rev 29
Chapter 4
Table 2-12. Cab Assembly (Option)

Ind Number Number
12-1 ------ ------ OPT-CAB-026 Cab with No Door (660) 1 As Req'd

------ ------ OPT-CAB-075 Cab, Full - Vinyl Door (660) 1 "
12-2 369409 ------ CMJ-1-403 Glass, Front Right Lower 1 "
12-3 373082 75000533 T6-9003-165 Gasket, Glass Window 32' 1 "
12-4 373089 ------ 660-2-1973 Rod, Roof Panel Safety Guard 2 "
12-5 356170 4R1.12.R110 TM1-9514 Motor, Wiper 1 "
12-6 372745 Q29UC134990223 660-2-1968 Guard, Wiper 1 "
12-7 375297 35-300 T6-9003-209A Switch, Wiper / Dome Light 1 "
12-8 373373 ------ T6-9003-171 Grommet, Windshield 1 "
12-9 356170 LE721156-14 T6-9003-123 Arm, Wiper 1 "
12-10 356170 BD721020-14 T6-9003-125 Blade, Wiper 1 "
12-11 373316 ------ 660-2-1974 Glass, Front Windshield 1 "
12-12 373316 30-40-14 CME-72-404 Glass, Rear Window 1 "
12-13 403091 ------ 660-4-2657 Window, Fixed Side - 660 1 "
299778 105F00630 CMA-451 Window, R/H Double Slide 1 "
12-14 360866 ------ 660-2-2821-3 Plate, Electrical 1 "
12-15 ------ ------ ------ Tube, Heater (Incl. w/Heater) 3 "
12-16 262861 ------ 660-2-3041 Tube, Defroster - Top Front Corner 1 "
12-17 373317 62019 ------ Clamp, Hose IDEAL 5044 6 "
12-18 372750 ------ 660-4-3038 Bracket, Mounting, Heater 1 "
12-19 264920 H3353 12970574 Defroster, Heater 1 "
12-20 264920 ------ 660-2-3042 Tube, Defroster - Top Rear Corner 1 "
12-21 350000 ------ 660-2-3040 Tube Weldment, Defroster 1 "
CD314 4-2-27
Rev 29
Chapter 4
13
14
12 8
6
5
3
9
2
1
10
11
Figure 2-13. Door Assembly (Option)
4-2-28 CD314
Rev 26
Chapter 4
Table 2-13. Door Assembly (Option)

Ind Number Number
13-1 350000 ------ 660-4-3032-1 Door, Skin 1 As Req'd

13-2 350000 ------ 660-4-3032-8 Tube, Bottom Horizontal Door 1 "
13-3 350000 ------ 660-4-3032-7 Tube, Bottom Vertical Door 1 "
13-4 350000 ------ 660-4-3032-6 Tube, Lower Middle Diagonal 1 "
13-5 350000 ------ 660-4-3032-10 Center, Inside Door 1 "
13-6 350000 ------ 660-4-3032-5 Tube, Middle Diagonal Door 1 "
13-7 350000 ------ 660-4-3032-4 Tube, Front Vertical Door 1 "
13-8 350000 ------ 660-4-3032-3 Tube, Top Horizontal Door 1 "
13-9 350000 ------ 660-4-3032-2 Tube, Rear Vertical Door 1 "
13-10 373089 ------ 660-2-3036 Bracket, Door Latch / Striker Bolt 1 "
13-11 350000 ------ 660-4-3032-9 Tube, Bottom Horizontal 1 "
13-12 350000 ------ 660-4-3032-12 Bar, Flat - Door 1 "
13-13 350000 ------ 660-4-3032-11 Hinge, Door - Male Half 2 "
13-14 373089 ------ 660-2-3037 Hinge, Door - Female Half 2 "
CD314 4-2-29
Rev 27
Chapter 4
3
2
4
10
8
9
Figure 2-14. Overhead Guard

(P/N 660-4-2857)
4-2-30 CD314
Rev 26
Chapter 4
Table 2-14. Overhead Guard

(P/N 660-4-2857)

Ind Number Number
14-1 372736 ------ 660-2-2422 Tubing, Cab - Rear Left Vertical 2 As Req'd
14-2 358417 ------ 660-2-2861 Plate, Rear Closeout 1 "
14-3 372736 ------ 660-2-2419 Tube, L/H Upper Horizontal 2 "
14-4 358417 ------ 660-2-2858 Tube, Overhead Guard 5 "
14-5 358417 ------ 660-2-2860 Plate, Front Closeout 1 "
14-6 358417 ------ 660-2-2862 Tube, Cross Brace, Upper 2 "
14-7 358417 ------ 660-2-2859 Tube, Left Front Vertical 2 "
14-8 358417 ------ 660-1-2865 Bracket, Mounting - OH Guard 2 "
14-9 358417 ------ 660-2-2863 Tube, Cross Brace - Lower Front 1 "
14-10 358417 ------ 660-2-2864 Tube, Cross Brace - Lower Rear 1 "
CD314 4-2-31
Rev 26
Chapter 4
Figure 2-15. Access Door Installation
4-2-32 CD314
Rev 21A
Chapter 4
Table 2-15. Access Door Installation

Ind Number Number
15-1 ------ ------ 10-32 x 5/8 Screw 10-32 x 5/8" Long Ref. 660 & Up
15-2 373089 ------ 660-3-2211 Door, Fuel Tank Access 1 As Req'd
------ ------ 660-1-1479 Door, Fuel Tank Access - LP Gas 1 "
373089 ------ 660-3-2210 Door, Hydraulic Tank Access 1 "
15-3 372750 ------ 660-2-1124 Door, Hydraulic Tank / Battery Access 1 "
358417 ------ 660-2-1901 Door, Hydraulic Tank Access (Large) 1 "
15-4 ------ ------ 10-32NF Nut, Lock - Fiber Ref. 660 & Up
15-5 ------ ------ X9003-101 Ring, Cowl Retaining 2 660-1065
------ ------ X9004-101 Receptacle, Floating 2 "
347738 ------ X9005-101 Stud, Cowl Fastener 2 "
15-6 ------ ------ 660-1-0932 Decal, "Gas" 1 As Req'd
------ ------ 660-1-0392-D Decal, "Diesel" 1 "
15-7 247378 ------ T-Y1 Decal, "Hydraulic Oil" 1 "
15-8 372209 ------ 660-1-0394 Decal, "Battery" 1 "
15-9 ------ ------ 660-1-1166 Hinge, 22" Hyd./Battery Access Door 1 "
------ ------ 660-ND-1909 Hinge, 30" Hyd./Battery Access Door 1 "
15-10 ------ ------ 660-ND-1446 Hinge, Fuel Tank Access Door 1 660 & Up
15-11 373317 15007 ¼-20 x 1¼ Bolt, Hex Head Ø ¼-20 x 1¼" Long 2 As Req'd
347738 MO3517 660-ND-1908 Fastener, ¼-Turn Slotted 2 "
15-12 267599 41627 660-ND-1373 U-nut, ¼" 2 "
15-13 263516 ------ 660-4-1033 Fender, Left Center 1 "
263516 ------ 660-4-1903 Panel, L/H Body - 1 "
Enlarged Battery Opening - Opt.
15-14 373412 R1083XC 660-4-0509-18 Mini-Strut Ref. 660 & Up
CD314 4-2-33
Rev 26
Chapter 4
5
1
2
Figure 2-16. Front Steps Option
4-2-34 CD314
Rev 21A
Chapter 4
Table 2-16. Front Steps Option

Ind Number Number
16-1 440230 ------ 660-4-2338 Step, Front Lower - UAL Spec (Wldmt) 1 As Req'd
16-2 372750 ------ 660-1-2339 Step, Front Lower 3 "
16-3 440230 ------ 660-4-0182 Step, Front Upper - UAL Spec (Wldmt) 1 "
16-4 372750 ------ 660-1-0184 Step, Front Bumper - UAL Spec 1 "
16-5 263516 ------ 660-4-2310 Bumper, Front No Turn Signals - 1 "
UAL Spec
CD314 4-2-35
Rev 26
Chapter 4
5 3
4
1
6
7
Figure 2-17. Front Steps Option with Handrail (Up to S/N 8152)
4-2-36 CD314
Rev 26
Chapter 4
Table 2-17. Front Steps Option with Handrail (Up to S/N 8152)

Ind Number Number
17-1 440230 ------ 660-4-1007 Bumper, Steel Front 1 Up to 8152

17-3 372750 ------ 660-1-2339 Step, Front Lower 2 "
17-4 ------ ------ 660-4-3004 Step, Front - Wldmt 1 "
17-5 ------ ------ 660-4-3005 Handrail - Wldmt 1 "
17-6 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
17-7 373317 15107 3/8-16 x 1¼ Bolt, Hex Head Ø 4 "
3/8-16 x 1¼" Long
CD314 4-2-37
Rev 29
Chapter 4
5 2
3
1
4
6
7
Figure 2-18. Front Steps Option with Handrail (S/N 8152 & Up)
4-2-38 CD314
Rev 29
Chapter 4
Table 2-18. Front Steps Option with Handrail (S/N 8152 & Up)

Ind Number Number
18-1 440230 ------ 660-4-1007 Bumper, Steel Front 1 8152 & Up

18-3 372750 ------ 660-1-2339 Step, Front Lower 2 "
18-4 ------ ------ 660-4-3004 Step, Front - Wldmt 1 "
18-5 350000 ------ 660-4-3078 Handrail - Wldmt, Single Step 1 "
18-6 373317 15107 3/8-16 x 1¼ Bolt, Hex Head Ø 2 "
3/8-16 x 1¼" Long
18-7 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
CD314 4-2-39
Rev 29
Chapter 4
Figure 2-19. Rear Steps Option - Welded (Rev 23)
4-2-40 CD314
Rev 23
Chapter 4
Table 2-19. Rear Steps Option - Welded (Rev 23)

Ind Number Number
19-1 440230 ------ 660-1-1614 Strut, Grip - Left Rear 1 As Req'd

19-2 440230 ------ 660-1-1610 Support, Left Rear Step 1 "
19-3 372750 ------ 660-1-1613 Strut, Grip - Right Rear 1 "
19-4 373089 ------ 660-1-1609 Support, Right Rear Step 1 "
CD314 4-2-41
Rev 26
Chapter 4
1
2
Figure 2-20. Rear Steps Option - Welded (Rev 26)
4-2-42 CD314
Rev 26
Chapter 4
Table 2-20. Rear Steps Option - Welded (Rev 26)

Ind Number Number
20-1 440230 ------ 660-2-1086 Bumper, Steel Rear 1 7133 & Up

20-2 440230 ------ 660-2-2887 Step, Right Rear - Wldmt 1 "
20-3 440230 ------ 660-2-2886 Step, Left Rear - Wldmt 1 "
CD314 4-2-43
Rev 26
Chapter 4
1
11
2
10
3
5 4
6
7
8
9
Figure 2-21. Rear Hoop Bumper and Steps Installation (Option)
4-2-44 CD314
Rev 29
Chapter 4
Table 2-21. Rear Hoop Bumper and Steps Installation (Option)

Ind Number Number
21-1 440230 ------ 660-2-1086 Bumper, Steel Rear 1 As Req'd

21-2 373089 ------ 660-1-0178 Flange, Rear Hoop Bumper 2 "
21-3 369176 ------ 660-2-2386 Step, R/H Boom Guard - Gripstrut 1 "
21-4 426744 ------ 660-1-0179 Bumper, Rear Hoop 1 "
21-5 358417 ------ 660-1-0177 Gusset, Rear Hoop Bumper 2 "
21-6 358417 ------ 660-2-2332 Frame, R/H Rear Step 1 "
21-7 373317 15211 ½-13 x 2 Bolt, Hex Head Ø ½-13 x 2" Long 8 "
21-8 396176 ------ 660-2-2314 Step, L/H Boom Guard - Gripstrut 1 "
21-9 244001 ------ 660-2-2350 Frame, L/H Rear Step 1 "
21-10 373317 33861 ½ Washer, Flat ½" ID 16 "
21-11 373317 37268 ½-13 Nut, Top Lock Hex ½-13 8 "
CD314 4-2-45
Rev 29
Chapter 4
Figure 2-22. Magnetic Debris Collector Option
4-2-46 CD314
Rev 23
Chapter 4
Table 2-22. Magnetic Debris Collector Option

Ind Number Number
22-1 415003 ------ T6-9011-393 Magnet, 36" Rear 1 As Req'd

22- 415003 ------ T6-9011-364 Magnet, 48" Rear 1 "
22- 415003 ------ 660-ND-1816 Magnet, 60" Rear Ref. "
22-2 373317 ------ T6-9011-411 Link, 3/8" Quick 2 "
22-3 373317 ------ T6-9011-326 Chain, 3/8", 5 Links Each Ref. "
22-4 373317 ------ T6-9011-412 Bolt, ½" Eye 2 "
CD314 4-2-47
Rev 26
Chapter 4
6
5
1 4
7
8 3
2
9
Figure 2-23. Hitch Assembly - Rear Remote Release (FedEx)
4-2-48 CD314
Rev 26
Chapter 4
Table 2-23. Hitch Assembly - Rear Remote Release (FedEx)

Ind Number Number
23-1 ------ ------ MX4-10293 Hitch Assembly, Rear Remote Release 1 As Req'd
23-2 373317 ------ 9/16 Washer, ANSI B18.22.1 - 9/16" 2 "
Narrow Type A
23-3 373317 ------ ½-13UNC Nut, Hex Weld ½-13 1 "
23-4 373317 ------ ¼-20 Nut, Hex - ANSI B18.2.2 - ¼-20 2 "
23-5 403166 ------ MD-CB1-127 Bushing 2 "
23-6 ------ ------ MX4-10295 Bellcrank, Remote Release 1 "
23-7 ------ ------ MX4-10296 Link, Remote Release 2 "
23-8 373317 15216 ½-13 x 3¼ Bolt, Hex Head Ø ½-13 x 3¼" Long 1 "
23-9 373317 15005 ¼-20 x 1 Bolt, Hex Head Ø ¼-20 x 1" Long 2 "
CD314 4-2-49
Rev 26
Chapter 4
4
2
1
3
Figure 2-24. Wheels and Tires
4-2-50 CD314
Rev 29
Chapter 4
Table 2-24. Wheels and Tires

Ind Number Number
24-1* ------ ------ T6-2400-169 Wheel, Tug Tuff, 6.75 x 16.5 4 As Req'd
24-2* ------ ------ T6-2400-166 Tire, Tug Tuff, 8.00 x 16.5 4 "
372189 ------ T6-2400-170 Tire, Tug Tuff, 8.75 x 16.5 - Opt. 4 "
372245 ------ MH-1-602 Tire, Goodyear 8 x 16 - Opt. 4 "
372212 ------ T6-2004-103 Tire, Rib Tread, 8.0 x 16.5 - Opt. 4 "
24-3 373317 ------ T6-3003-105 Nut, Lug ½-20 THD, Ford 32 "
24-4 1177411 ------ T6-2400-187 Tire/Wheel Assembly, Tug Tuff, 8 x 16.5 4 "
1177411 ------ T6-2400-185 Tire/Wheel Assembly, Goodyear 4 "
225/75R16 LT - Opt.
1177411 ------ T6-2400-206 Tire/Wheel Assembly, Kelly 4 "
LT225/75R16 - Opt.
* Parts of part # T6-2400-187
CD314 4-2-51
Rev 29
Chapter 4
19b
4 19a
8a
5a 2a
8 6
7 5 3
11a 2
9 1
20
10 19
11
12
13
3
19c
14 18
12a
9
15 17
11a
16
21
Figure 2-25. Instrument Panel - Ford 300
4-2-52 CD314
Rev 26
Chapter 4
Table 2-25. Instrument Panel - Ford 300

Ind Number Number
25-1 373089 ------ 660-2-1029W Panel, Instrument - Wldmt 1 101 & Up

373089 ------ 660-2-1629W Panel, Instrument w/ Speedometer 1 As Req'd
(Wldmt) - Opt.
25-2 402645 2643 T6-9003-571 Plug, Button, Black ½" 1 101 & Up
25-2a 251007 ------ T6-9100-101 Interlock Kit, Morse Neutral 1 As Req'd
Shifter - Opt.
25-3 375297 24-360 X6042-101 Switch, Glow Plug 1 101 & Up
25-4 241890 ------ T6-1300-257 Meter, Hour 1 "
25-5 ------ ------ T-A30-1 Decal, "Safety Override" 1 "
25-5a 247378 ------ T-A30 Decal, "Safety Override / Glow Plug" 1 "
25-6 241894 104680 T6-7010-153 Gauge, Water Temp & 1 "
Wedge Base Light
25-7 241894 104679 T6-7010-103 Gauge, Oil Pressure & 1 "
Wedge Base Light
25-8 372298 ------ T6-7010-131 Gauge, Ammeter 1 "
25-8a 241894 107708 T6-7010-133 Voltmeter, - Opt. 1 As Req'd
25-9 402645 956-3124 T6-7010-140 Switch, Ignition - CH Lever 1 101 & Up
25-10 ------ ------ T-A34 Decal, "Low Oil Pressure 1 As Req'd
Warning Light" - Opt.
25-11a 402645 8801K22 T6-7010-113 Switch, Toggle - Opt. 1 As Req'd
25-12a 402645 293511138340 T6-7010-122 Light, Green Warning - 1 As Req'd
Flat Head - Opt.
25-13 ------ ------ ------ Decal, "Made In USA" 1 101 & Up
25-14 247378 ------ T-A2 Decal, Dash 1 "
25-15 402645 293511138310 T6-7010-120 Light, Red Warning - 1 As Req'd
Flat Head - Opt.
25-16 402645 8801K22 T6-7010-113 Switch, Toggle 1 101 & Up
25-17 375297 24-360 X6042-101 Switch, Glow Plug 1 "
25-18 402645 293511138310 T6-7010-120 Light, Red Warning - Flat Head 1 "
25-19a 241894 SW-550SZ MH-ND-548 Speedometer, 0 to 85 mph 1 As Req'd
w/ Bracket - Opt.
25-19b 373102 ZB2-B554 660-ND-1676 Button, Locking - Red - Opt. 1 "
25-19c 373082 ZB2-BZ102 660-ND-1445 Block, Contact - NC - Opt. 1 "
25-20 373102 ZB2-B554 660-ND-1676 Button, Locking - Red - Opt. 1 "
25-21 373082 ------ 660-ND-1445 Block, Contact - NC - Opt. 1 "
CD314 4-2-53
Rev 26
Chapter 4
18 19
1 3
26
14 12
11
4
20
5
6
7
16 17 8
9
15 3
14 10
11
13 21
12 22
23
21
25
24
Figure 2-26. Instrument Panel - Ford 4.2L
4-2-54 CD314
Rev 29
Chapter 4
Table 2-26. Instrument Panel - Ford 4.2L

Ind Number Number
26-1 373089 ------ 660-2-2924W Panel, Instrument (Wldmt) - 4.2L 1 6300 & Up
395898 ------ 660-4-3015W Panel, Instrument (Wldmt) - 1 As Req'd
4.2L w/ Fuel Gauge - Opt.
26-2 376499 310180 T6-1002-151 Shifter, Morse 1 6300 & Up
376499 310749 TM1-1-8152 Shifter (CE Opt.) 1 As Req'd
26-3 452448 YU1L9775AA 660-1-2907 Control, Conveyor Speed 1 6300 & Up
26-4 372209 ------ 660-2-2926 Decal, Speed Control 1 "
26-5 402645 2703 660-1-2552 Plug, Button, Black 7/8" Ref. As Req'd
26-6 ------ ------ ------ Light, Flat, Green Shift (CE Opt.) 1 "
26-7 281660 ------ 660-4-3035 Harness, Main - 660-4.2 1 6300 & Up
26-8 372209 ------ 660-2-2925 Decal, Instrumental Panel 1 "
26-10 452448 BA3U1L6B742AA 660-1-2908 Control and Harness, 1 "
Conveyor Speed
26-12 402645 8801K22 T6-7010-113 Switch, Toggle (Head Light) 1 "
26-13 402645 8801K22 T6-7010-113 Switch, Toggle (Work Light) 1 "
26-14 402645 956-3124 T6-7010-140 Switch, Ignition - CH Lever 1 "
375297 956-3122 T6-7010-141 Switch, Ignition - Keyed (CE Opt.) 1 As Req'd
26-15 402645 293511138340 T6-7010-122 Light, Green Warning - 1 "
Flat Head (CE Opt.)
26-17 452448 F8JL10A979AA ------ Light, Malfunction Indicator 1 "
(Included with Engine)
26-18 241890 ------ T6-1300-257 Meter, Hour 1 "
26-19 1009732 ------ MH-ND-955 Switch, Toggle, 4 Position - 1 As Req'd
Heater/Defroster Fan - Opt.
26-20 241894 107732 TM1-ND-8013 Gauge, Fuel Datcon - Opt. 1 "
241894 110101 TM1-ND-6505 Gauge, Fuel - Datcon #103110W 1 "
26-21 ------ ------ ------ Switch, Toggle (Code Light) 1 6300 & Up
26-22 244001 ------ 660-4-2986 Cover, Accelerator Box 1 "
26-23 358417 ----- 660-2-3064 Closeout, Dash - Opt. 1 Up to 8619
372736 ------ 660-2-3305 Closeout Weldment, Dash - Opt. 1 Up to 8619
373089 ------ 660-2-3413 Closeout Weldment, Dash - Opt. 1 8620 & Up
26-24 372209 ------ 660-1-2982 Decal, "Code Read Switch" 1 6300 & Up
26-25 372209 ------ T6-4700-076 Decal, Switch Position 1 "
CD314 4-2-55
Rev 29
Chapter 4
3
12
18
1
19
11
4
20
5
22
24
8 7 6
16
13 9
3 23
10
11
15 21
17
14
25
14
Figure 2-27. Instrument Panel - Ford 4.2L (Air Canada)
4-2-56 CD314
Rev 29
Chapter 4
Table 2-27. Instrument Panel - Ford 4.2L (Air Canada)

Ind Number Number
27-1 395898 ------ 660-4-3015W Panel, Instrument (Wldmt) - 1 As Req'd
4.2L w/ Fuel Gauge - Opt.
27-2 376499 310180 T6-1002-151 Shifter, Morse 1 "
27-3 452448 YU1L9775AA 660-1-2907 Control, Conveyor Speed 1 "
27-4 372209 ------ 660-2-2926 Decal, Speed Control 1 "
27-5 402645 ------ T6-9003-572 Button, Plug, Black ¾" 1 "
27-6 372209 ------ 660-1-2982 Decal, "Code Read Switch" 1 "
27-7 281660 ------ 660-4-3035 Harness, Main - 660-4.2 1 "
27-8 372209 ------ 660-2-2925 Decal, Instrumental Panel 1 "
27-10 452448 BA3U1L6B742AA 660-1-2908 Control & Harness, Conveyor Speed 1 "
27-12 402645 2703 660-1-2552 Plug, Button, Black 7/8" 1 "
27-13 402645 2643 T6-9003-571 Plug, Button, Black ½" 2 "
27-15 402645 ------ T6-7010-114 Switch, Toggle - Spot Light 1 "
27-16 372209 ------ T6-1010-159 Decal, "Made in USA" 1 "
27-17 452448 F8JL10A979AA ------ Light, Malfunction Indicator 1 "
27-18 241890 ------ T6-1300-257 Meter, Hour 1 "
27-19 ------ ------ 660-1-3052 Button, Plug, 1-7/8" 1 "
27-20 241894 110101 TM1-ND-6505 Gauge, Fuel - Datcon #103110W 1 "
27-21 ------ ------ ------ Switch, Toggle (Code Light) 1 "
27-22 244001 ------ 660-4-2986 Cover, Accelerator Box 1 "
27-23 372736 ------ 660-2-3305 Closeout Weldment, Dash 1 Up to 8619
373089 ------ 660-2-3413 Closeout Weldment, Dash 1 8620 & Up
27-24 372209 ------ T6-4700-076 Decal, Switch Position 1 As Req'd
CD314 4-2-57
Rev 29
Chapter 4
2
19
3 1
4
5
6
15
7
9 8
20
10 12
18 6
17 11
21 13
16
14
15
22
Figure 2-28. Instrument Panel - Cummins B3.3 with Durst Transmission (D25)
4-2-58 CD314
Rev 29
Chapter 4
Table 2-28. Instrument Panel - Cummins B3.3 with Durst Transmission (D25)

Ind Number Number
28-1 373089 ------ 660-2-2924W Panel, Instrument (Wldmt) - 4.2L 1 8394 & Up
28-2 252108 1000188042 660-2-3262 Shifter, Durst, 660-D25 1 "
28-4 241890 ------ T6-1300-257 Meter, Hour 1 "
28-5 372209 ------ T-A35 Decal, "Low Oil Pressure" 1 "
28-7 375297 24-360 X6042-101 Switch, Glow Plug (Safety Override) 1 "
28-8 375297 24-360 X6042-101 Switch, Glow Plug (Manifold Heater) 1 8394-8464
28-9 ------ ------ TA-61 Decal, "Safety Override" 1 8394 & Up
28-10 247378 ------ T-A2 Decal, Instrument Panel 1 "
(Brake Light)
28-12 373085 ------ HRN-660-25- Harness, Main - 660 Cummins 1 "
111-2
28-13 260131 285 660-1-2896 Flasher, Solid State 1 "
28-14 402645 ------ T6-7010-114 Switch, Toggle, Sealed (Head Light) 1 "
28-15 375297 956-3122 T6-7010-141 Switch, Ignition - Keyed 1 "
28-16 402645 ------ T6-7010-114 Switch, Toggle, Sealed (Work Light) 1 "
28-17 402645 293511138340 T6-7010-122 Light, Green Warning - Flat Head 1 "
28-18 372209 ------ T6-1010-159 Decal, "Made in USA" 1 "
28-20 395898 ------ 660-3-1650 Cover, Under Instrument Panel - Opt. 1 "
373089 ------ 660-2-3414 Cover, Under Dash - Opt. 1 "
28-21 402645 293511138310 T6-7010-120 Light, Red Warning - Flat Head 1 8394 & Up
(Lower Oil Pressure)
28-22 402641 09F4399 6000103 Diode, Alternator 1 "
CD314 4-2-59
Rev 29
Chapter 4
30 24a
8 6
4
3
7 5
9 2
10 1
11
25 24
23
12
22 28
21
13
14 19
2
15
20
9 29
18 3
16
26
17
27 30
Figure 2-29. Instrument Panel - Deutz
4-2-60 CD314
Rev 29
Chapter 4
Table 2-29. Instrument Panel - Deutz

Ind Number Number
29-1 395898 ------ 660-2-1902W Panel, Instrument w/ Fuel Gauge 1 1 & Up

(Wldmt) - Opt.
29-2 281359 117-6456 TM1-ND-5269 Light, Cold Start Wait - Deutz 1 1 & Up
29-4 241890 ------ T6-1300-257 Meter, Hour 1 "
29-5 ------ ------ TA-59 Decal, "Push to Start" 1 "
29-6 301664 ------ TM1-ND-5018 Gauge, Oil Temp - Deutz 1 "
Wedge Base Light
29-8 372298 ------ T6-7010-131 Gauge, Ammeter 1 "
29-9 402645 31-604 660-1-2559 Switch, Ignition, 2 Position 1 "
29-10 241894 110101 TM1-ND-6505 Gauge, Fuel - Datcon #103110W 1 "
29-11 372209 ------ T-A38 Decal, "Work Light" 1 "
29-12 ------ ------ ------ Decal, "Made In USA" 1 "
29-13 ------ ------ T-A39 Decal, "Engine Warning" 1 "
29-14 247378 ------ T-A2 Decal, Dash 1 "
29-16 402645 8801K22 T6-7010-113 Switch, Toggle (Spot Light) 1 "
29-17 402645 8801K22 T6-7010-113 Switch, Toggle (Head Light) 1 "
29-18 402645 8801K22 T6-7010-113 Switch, Toggle (Work Light) 1 "
29-21 277382 KT-EL-01 T6-9100-107 Light Kit, Green - Shift Interlock (Opt.) 1 As Req'd
29-22 ------ ------ TA-47 Decal, "Cold Start" 1 1 & Up
29-23 ------ ------ ------ Decal, "Press On Brake Pedal 1 "
Before Shifting"
375297 24-360 X6042-101 Switch, Glow Plug 1 "
(Safety Override) - Opt.
w/ Bracket - Opt.
29-26 373082 ZB2-BZ102 660-ND-1445 Block, Contact - NC - Opt. 1 "
29-27 260131 285 660-1-2896 Flasher, Solid State - Opt. 1 "
29-28 395898 ------ 660-3-1650 Cover, Under Instrument Panel - Opt. 1 "
29-29 281660 ------ 660-4-2449 Harness, Main Deutz-Tier II 1 Up to 8879
373085 ------ HRN-660-24- Harness, Main Deutz-Tier II 1 8880 & Up
111-2
29-31 372750 ------ 660-2-3411 Guard, Ignition Switch - Opt. 1 "
CD314 4-2-61
Rev 29
Chapter 4
25
4 20a
6
3
8
7 5 2
1
9
10
21
20 23
11 19
12 24
13 3
2
14 18
12a
9
22 17
15
16
25
Figure 2-30. Instrument Panel - Perkins
4-2-62 CD314
Rev 29
Chapter 4
Table 2-30. Instrument Panel - Perkins

Ind Number Number
30-1 373089 ------ 660-2-1029W Panel, Instrument - Wldmt 1 1 & Up

(Wldmt) - Opt.
30-2 375297 24-360 X6042-101 Switch, Glow Plug 1 1 & Up
30-3 375297 24-360 X6042-101 Switch, Glow Plug 1 As Req'd
(Safety Override) - Opt.
30-4 241890 ------ T6-1300-257 Meter, Hour 1 1 & Up
30-5 ------ ------ ------ Decal, "Safety Override" 1 "
30-6 241894 104680 T6-7010-153 Gauge, Water Temp & 1 "
Wedge Base Light
Wedge Base Light
30-8 372298 ------ T6-7010-131 Gauge, Ammeter 1 "
370132 31-237 T6-7010-139 Switch, Ignition - Opt. 1 As Req'd
370132 31-600-102 T6-1300-155 Key & Tumbler, - Opt. 1 "
373317 ------ 660-1-1963 Washer, Flat - Opt. 1 "
373317 ------ 660-1-1962 Washer, Lock - Opt. 1 "
30-10 ------ ------ ------ Decal, "Low Oil Pressure & 1 "
High Water Temp" - Opt.
30-12 402645 2643 T6-9003-571 Plug, Button, Black ½" 1 "
30-12a 402645 293511138340 T6-7010-122 Light, Green Warning - Flat Head 1 As Req'd
30-14 247378 ------ T-A2 Decal, Dash 1 "
30-15 402645 293511138310 T6-7010-120 Light, Red Warning - Flat Head 1 As Req'd
30-17 375297 24-360 X-6042-101 Switch, Glow Plug (Emergency Pump) 1 "
30-18 402645 293511138310 T6-7010-120 Light, Red Warning - Flat Head 1 As Req'd
30-19 247378 ------ T-A30 Decal, "Safety Override / Glow Plug" 1 1 & Up
w/ Bracket - Opt.
30-22 373082 ZB2-BZ102 660-ND-1445 Block, Contact - NC - Opt. 1 "
30-23 395898 ------ 660-3-1650 Cover, Under Instrument Panel - Opt. "
358417 ------ 660-4-3072 Cover, Instrument Panel Button, 1 "
(Air Canada) - Opt.
30-24 281660 ------ 660-4-2496 Harness, Wiring - Perkins 1004 1 Up to 7292
281660 ------ 660-4-3039 Harness, Wiring - Perkins Tier II 1 7292 & Up
CD314 4-2-63
Rev 29
Chapter 4
1
Ford, Perkins-Tier I
2a
6 5 Deutz
7 3
4 12
12 2
11
8
9
10
13
14
15
16
Figure 2-31. Solenoid and Circuit Breaker Installation
4-2-64 CD314
Rev 26
Chapter 4
Table 2-31. Solenoid and Circuit Breaker Installation

Ind Number Number
31-1 440230 ------ 660-2-2324 Bracket, Relay Mount 1 1 & Up

31-2 402645 70914 T6-9011-506 Relay, Electric Solenoid 1 "
31-2a 402645 70914 T6-9011-506 Relay, Electric Solenoid - Opt. 2 As Req'd
31-3 440230 ------ T6-7007-105 Switch, Flasher, Turn Signal - Opt. 1 "
31-4 260131 9183 T6-500-137 Connector, Flasher 1 "
Relay Socket - Opt.
31-5 244126 ------ 660-1-1048 Plate, Circuit Breaker 1 "
31-6 ------ ------ 660-4-0741-5 Breaker, Circuit (20 Amp.) 3 1 & Up
31-7 373317 ------ 8/32 Nut, Fiber Lock 8/32 6 "
31-8 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
31-9 373317 ------ 8/32 x 5/8 Screw, Round Head Ø 6 "
8/32 x 5/8" Long
31-10 373317 15005 ¼-20 x 1 Bolt, Countersunk Ø ¼-20 x 1" Long 2 "
31-11 402645 ------ 660-1-2301 Relay, Dial Timer (Orange) - Opt. 1 As Req'd
31-12 402645 RB08 660-4-0753-3 Base, Socket - 1 "
Electric/Octagon - Opt.
31-13 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Power - Opt. 3 "
31-14 375297 SDLA-60 TM1-ND-5010 Breaker, 60A - Deutz 1 1 & Up
31-15 ------ ------ ------ Plug, Deutz (Included with Engine) 1 "
31-16 402645 KRPA11DG12 660-4-0753-2 Relay, Electric Belt Control - Opt. 2 As Req'd
CD314 4-2-65
Rev 27
Chapter 4
Figure 2-32. Circuit Breaker Installation - Ford 4.2L
4-2-66 CD314
Rev 25
Chapter 4
Table 2-32. Circuit Breaker Installation - Ford 4.2L

Ind Number Number
32-1 402645 ------ 660-4-0741-5 Breaker, Circuit (20 AMP) 3 6300 & Up
32-2 373485 72135 CMH-604 Breaker, Circuit (30 AMP) 1 "
32-3 402645 30128-10 660-1-2903 Breaker, Circuit 660 4.2L V6 1 "
32-4 263516 ------ 660-3-2919 Plate, Circuit Breaker Mount 1 "
32-5 373317 ------ #8 Washer, Flat #8 12 "
32-6 373317 ------ ¼-20 x 1 Bolt, Countersunk Ø ¼-20 x 1" Long 2 "
32-7 373317 ------ 8/32 x 5/8 Screw, Round Head Ø 6 "
8/32 x 5/8" Long
32-8 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
CD314 4-2-67
Rev 27
Chapter 4
Figure 2-33. Timer and Solenoid Installation - Ford 4.2L
4-2-68 CD314
Rev 25
Chapter 4
Table 2-33. Timer and Solenoid Installation - Ford 4.2L

Ind Number Number

33-2 402645 ------ 660-1-2301 Relay, Dial Timer (Orange) 1 "
33-3 402645 RB08 660-4-0753-3 Base, Socket Electric - Octagon 1 "
33-6 402645 70-914 T6-9011-506 Relay, Electric Solenoid 3 "
CD314 4-2-69
Rev 27
Chapter 4
2
1
2
16
3
10 16
5
11 4
6
12
16 7
13 8
14 9
15
Figure 2-34. Electric Components Installation - Cummins B3.3
4-2-70 CD314
Rev 29
Chapter 4
Table 2-34. Electric Components Installation - Cummins B3.3

Ind Number Number

34-2 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Power (Note 1) 3 "
34-3 281660 ------ 660-4-2449 Harness, Wire - Deutz Chassis 1 "
(Modified for Cummins)
373085 ------ HRN-660-25-111-2 Harness, Main - 660 Cummins 1 As Req'd
34-4 402645 70-914 T6-9011-506 Relay, Electric Solenoid 1 8394 & Up
34-5 373085 ------ HRN-660-25-111-1 Harness, Dash - 660 Cummins 1 "
34-6 260131 285 660-1-2896 Flasher, Solid State 1 "
34-7 402645 ------ 660-4-0741-5 Breaker, Circuit (20 AMP) 1 "
(Starter)
(Lights)
(Ignition)
34-11 372736 ------ T6-4800-150 Tag, Circuit Breaker #1 1 "
(Fuel Heater)
Note 1: a) Neutral Control Relay - Purple Wires 3 & 6B, 2 Black Wires
b) Reverse Lights Relay - Pink Wire 37, Purple Wire 5, Yellow & Black Wires
c) Engine Control Relay - Purple Wires 19A & 20, Orange Wires 21, 25A, Brown Wire 24A
& Black Wire
CD314 4-2-71
Rev 29
Chapter 4
7 8
1
9
2
5 3
6
4
10
Figure 2-35. Electric Components (Side Installation) - Cummins B3.3
4-2-72 CD314
Rev 29
Chapter 4
Table 2-35. Electric Components (Side Installation) - Cummins B3.3

Ind Number Number
35-1 452448 E4JL11450AA MG-ND-645 Solenoid, Starter 1 8394 & Up
35-2 402530 ------ T6-7013-209 Relay, Horn 1 "
35-3 373317 ------ 10/32 Washer, Flat 10/32" ID 1 "
35-4 402645 ------ PPH10-32 x ¾ Screw, Phillips Ø 10-32 x ¾" Long 1 "
35-5 373317 33857 ¼ Washer, Flat ¼" ID 4 "
35-7 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
35-8 373317 37258 10/32 Nut, Top Lock Hex 10/32 1 "
35-9 373317 ------ 10/32 Nut, Flange 10/32 (as spacer) 1 "
CD314 4-2-73
Rev 29
Chapter 4
3
3 2
4
18
5
6
7
19
8
9 17
10
12
15 11
13
14 16
Figure 2-36. Electric Components Installation - Deutz (S/N 8093 & Up)
4-2-74 CD314
Rev 29
Chapter 4
Table 2-36. Electric Components Installation - Deutz (S/N 8093 & Up)

Ind Number Number

36-2 402645 70-914 T6-9011-506 Relay, Electric Solenoid 1 "
36-3 402645 RB08 660-4-0753-3 Base, Socket - 3 As Req'd
Electric/Octagon - Opt.
36-4 402645 ------ 660-1-2301 Relay, Dial Timer 1 "
(Orange) - Opt.
36-5 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Power - Opt. 3 "
36-6 375297 SDLA-60 TM1-ND-5010 Breaker, Circuit 60A - Deutz 1 8093 & Up
36-7 264937 04271688 0427 1688 Relay, Glow Plug 1 "
36-8 264937 04271983 0427 1983 Socket, Glow Plug Relay 1 "
36-9 402645 KRPA11DG12 660-4-0753-2 Relay, Electric Belt 2 As Req'd
Control - Opt.
36-10 260131 9183 T6-500-137 Connector, Flasher 1 "
Relay Socket - Opt.
36-11 440230 ------ T6-7007-105 Switch, Flasher, 1 "
Turn Signal - Opt.
36-13 373085 ------ HRN-660-24-111-1 Harness, Dash - Deutz 1 8093 & Up
36-17 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Fuel Control - Opt. 1 As Req'd
36-18 266699 P120KBBTB-ND 660-1-3286 Resistor, - Opt. 1 "
36-19 402645 ------ 660-1-2790 Relay, Time Delay 1 "
10 mins - Opt.
CD314 4-2-75
Rev 29
Chapter 4
14
4
3
5
15
2
7 8
9
16
10
11
12
13
Figure 2-37. Solenoid and Circuit Breaker Installation - Perkins Tier II (Up to S/N 7982)
4-2-76 CD314
Rev 27
Chapter 4
Table 2-37. Solenoid and Circuit Breaker Installation - Perkins Tier II (Up to S/N 7982)

Ind Number Number
37-1 402645 70914 T6-9011-506 Relay, Electric Solenoid 1 7250 & Up

(Main Solenoid)
37-2 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Power - Opt. 2 As Req'd
37-3 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Fan 1 7250 & Up
37-5 402645 CB181F-100 MT-1-1158 Breaker, Circuit (100Amp) 1 "
37-6 373317 ------ 8/32 Nut, Fiber Lock 8/32 6 "
37-7 402645 ------ 660-4-0741-5 Breaker, Circuit (20 Amp.) 3 "
37-8 244126 ------ 660-1-1048 Plate, Circuit Breaker 1 Up to 7982
37-9 402530 50-263-3 T6-7007-105 Switch, Flasher, Turn Signal - Opt. 1 As Req'd
37-10 260131 9183 T6-500-137 Connector, Flasher Relay 1 "
Socket - Opt.
37-11 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 Up to 7982
37-12 373317 ------ 8/32 x 5/8 Screw, Round Head Ø 6 7250 & Up
8/32 x 5/8" Long
37-13 373317 ------ ¼-20 x 1 Bolt, Countersunk Ø 2 Up to 7982
¼-20 x 1" Long
37-14 402645 70914 T6-9011-506 Relay, Electric Solenoid - Opt. 1 As Req'd
37-15 402645 70914 T6-9011-506 Relay, Electric Solenoid - Opt. 1 "
37-16 281660 ------ 660-4-3039 Harness, Main - Perkins 1 7250 & Up
CD314 4-2-77
Rev 29
Chapter 4
6
4
3
5
7
2
16
8
17
13 10
9
15
12 14
11
Figure 2-38. Electric Components Installation - Perkins Tier II (S/N 7982 & Up)
4-2-78 CD314
Rev 29
Chapter 4
Table 2-38. Electric Components Installation - Perkins Tier II (S/N 7982 & Up)

Ind Number Number
38-1 402645 70914 T6-9011-506 Relay, Electric Solenoid 1 7250 & Up

(Main Solenoid)
38-2 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Power - Opt. 2 As Req'd
38-3 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Fan 2 7250 & Up
38-5 402645 CB181F-100 MT-1-1158 Breaker, Circuit (100Amp) 1 "
38-6 402645 70914 T6-9011-506 Relay, Electric Solenoid - Opt. 1 As Req'd
38-7 402645 70914 T6-9011-506 Relay, Electric Solenoid - Opt. 1 "
38-8 260131 9183 T6-500-137 Connector, Flasher Relay 1 "
Socket - Opt.
38-9 402530 50-263-3 T6-7007-105 Switch, Flasher, Turn Signal - Opt. 1 "
38-11 281660 ------ 660-4-3039 Harness, Main - Perkins 1 7250 & Up
38-12 ------ ------ 660-4-0741-5 Breaker, Circuit (20 Amp.) 3 "
38-13 263516 ------ 660-3-2919 Plate, Circuit Breaker Mount 1 7982 & Up
38-14 244001 ------ 660-4-2985 Closeout, LF, Headlight Assembly 1 "
38-15 277832 PC792H-1C-C1 T6-9100-105-2 Relay, Fuel Control - Opt. 1 As Req'd
38-16 266699 P120KBBTB-ND 660-1-3286 Resistor, - Opt. 1 "
38-17 402645 ------ 660-1-2790 Relay, Time Delay 10 mins - Opt. 1 "
CD314 4-2-79
Rev 29
Chapter 4
Figure 2-39. Speedometer
4-2-80 CD314
Rev 21A
Chapter 4
Table 2-39. Speedometer

Ind Number Number
39-1 452448 EOHZ-17322DA MH-ND-553-3 Pinion, Transmission, Speedometer 1 As Req'd

39-2 452448 CT8Z-17297A MH-ND-553 Sleeve, Pinion, Speedometer 1 "
39-3 373478 HR103 MH-ND-553-1 Tip, Adaptor, Speedometer Drive 1 "
39-4 402020 ------ MH-ND-552-1 Reducer, Speedometer Drive 1 "
39-5 373478 14'HD MH-ND-551 Cable, Speedometer 1 "
39-6 241894 SW-550SZ MH-ND-548 Speedometer, 0 to 85 mph 1 "
w/ Bracket
Note: Combination of item #3 and item #4 is too long. Before installation, use bench grinder or sander
to remove approximately 1/8" off the box (female) end of the adaptor driver. New OAL should
be 1-1/8" long for adaptor driver. Male end of speedometer must also be shortened. Use grinder to
shorten tip to 3/8" extension beyond attachment nut.
CD314 4-2-81
Rev 26
Chapter 4
Figure 2-40. Horn
4-2-82 CD314
Rev 21A
Chapter 4
Table 2-40. Horn

Ind Number Number
40-1 251266 ------ T6-7013-207 Horn 1 600 & Up

40-3 373317 33857 ¼ Washer, Flat ¼" ID 1 "
40-4 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 1 "
40- ------ 208-1013-001 X6008-101 Horn Button Kit 1 "
40- ------ ------ 87106 Relay, Horn 1 "
CD314 4-2-83
Rev 29
Chapter 4
3
7
8
6
9
17
10 16
11
9
12 15
13 5
14 4
Figure 2-41. Shifter Assembly
4-2-84 CD314
Rev 29
Chapter 4
Table 2-41. Shifter Assembly

Ind Number Number
41-1 376499 310180 660-4-0732-7 Shifter, Morse - Perkins, 1 1 & Up

Ford 300, Deutz
252108 ------ 660-1-3055 Shifter, Durst - Deutz 1 As Req'd
41-2 376499 038011-003-0168.0 660-ND-1376 Cable, Shifter, 1 1 & Up
376499 038013-003-0168.0 660-ND-2843 Cable, Shifter 1 As Req'd
(Morse Shifter Inhibitor) - Opt.
41-3 440230 ------ 660-2-1225 Anchor, Rear Trans. Cable 1 1 & Up
41-4 254576 ------ T6-1004-119 Swivel, Shift Cable 1 "
41-5 358417 ------ 660-2-2691 Lever, C6 Transmission Shift 1 "
358417 T6-9011-597 Plate, Shifter - Perkins Tier II 1 7250 & Up
41-6 373317 15161 7/16-14 x 2 Bolt, Hex Head Ø 1 1 & Up
7/16-14 x 2" Long
41-7 373317 33894 7/16 Washer, Lock 7/16" ID 1 "
41-8 373317 33860 7/16 Washer, Flat 7/16" ID 1 "
41-9 373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 2 "
3/8-16 x 1" Long
41-10 373317 33893 3/8 Washer, Lock 3/8" ID 1 "
41-11 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
41-12 373317 15063 5/16-18 x 2½ Bolt, Hex Head Ø 1 "
5/16-18 x 2½" Long
41-13 373317 33858 5/16 Washer, Flat 5/16" ID 1 "
41-14 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
41-15 373317 65032 3/32 x ½ Pin, Cotter Ø 3/32 x ½" Long 1 "
41-16 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 1 "
41-17 358417 ------ 660-1-2689 Spacer, Upper, C-6 Shift Lever 1 "
CD314 4-2-85
Rev 29
Chapter 4
9 12 7
4
8 10
11
2 5
Figure 2-42. Shifter Assembly - Cummins B3.3 with Durst Transmission (D25)
4-2-86 CD314
Rev 29
Chapter 4
Table 2-42. Shifter Assembly - Cummins B3.3 with Durst Transmission (D25)

Ind Number Number
42-1 252108 1000188042 660-2-3262 Shifter, Durst, 660-D25 1 8394 & Up

42-2 ------ ------ 660-4-3261-1 Harness, Transmission - Durst 1 "
42-3 252108 10-16-640-008 T6-4900-106-1 ECM, Transmission 1 "
42-4 252108 10-16-140-038 T6-4900-106-5 Sensor, RPM/TC 1 "
42-5 252108 10-16-640-009 T6-4900-106-2 Harness, Wiring - Transmission 1 "
42-6 372196 4900785 T6-4900-178 Controller, Grid Heater 1 "
42-7 372196 4900910 T6-4900-179 Harness, Grid Heater Control 1 "
42-8 ------ ------ T6-4900-106-8 Extension, Shifter 660-D25 1 "
42-9 402530 782-2075 T6-4700-072 Holder, 10 Amp Tubular Fuse 1 "
42-10 ------ ------ T6-4900-176 Fuse, ½ Amp 1 "
42-11 402530 782-2056 T6-4900-180 Fuse, 5 Amp 1 "
42-12 ------ ------ T6-4900-175 Holder, Fuse 1 "
CD314 4-2-87
Rev 29
Chapter 4
Figure 2-43. Shifter Assembly with Shift Inhibitor Kit
4-2-88 CD314
Rev 26
Chapter 4
Table 2-43. Shifter Assembly with Shift Inhibitor Kit

Ind Number Number
43-1 262531 ------ 660-2-1902W Panel, Instrument w/ Fuel Gauge 1 As Req'd

43-2 373317 15003 ¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" Long 4 "
43-3 373317 33891 ¼ Washer, Lock ¼" ID 4 "
43-4 376499 315953 660-1-2792 Shift Inhibitor Kit - Morse 1 "
43-5 376499 304243-003-0168.0 660-1-2792-2 Cable, 43C 168-inch 1 "
376499 038013-003-0168.0 660-ND-2843 Cable, Shifter 1 "
(Morse Shift Inhibitor)
CD314 4-2-89
Rev 27
Chapter 4
9
8
7
6
10 5
11
13 12 4
14
15
18
19 22
20
3
16
17
21
2
18
1
Figure 2-44. Shifter Interlock Kit, Morse Neutral (P/N T6-9100-101)
4-2-90 CD314
Rev 26
Chapter 4
Table 2-44. Shifter Interlock Kit, Morse Neutral (P/N T6-9100-101)

Ind Number Number
44-1 373317 15061 5/16-18 x 2 Bolt, Hex Head Ø 5/16-18 x 2" Long 3 As Req'd
44-2 373317 33892 5/16 Washer, Lock 5/16" ID 3 "
44-3 373317 ------ 3/8 Nut, Elastic Stop 2 "
44-4 277832 TMB-30-TS T6-9100-109 Bracket, Transmission Mounting 1 "
44-5 277832 WASH-WPV ------ Shim Ref. "
44-6 277832 SMB-30A-TS T6-9100-110 Bracket, Solenoid Mounting 1 "
44-7 373317 ------ ¼-20 Nut, Elastic Stop 2 "
44-8 373317 33893 3/8 Washer, Lock 3/8" ID 2 "
44-9 373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 3/8-16 x 1" Long 2 "
44-10 277832 SA-2976-SS ------ Solenoid, 12-Volt 1 "
44-11 277832 SA-2949 ------ Plunger Ref. "
44-12 277832 SA-3807 ------ Boot Ref. "
44-13 277832 SPG-SOL-04S ------ Spring Ref. "
44-14 277832 203140.16.128 ------ Retainer, Boot Ref. "
44-15 277832 PN-30-TS ------ Pin, Solenoid Locking Ref. "
44-17 373317 15053 5/16-18 x ¾ Bolt, Hex Head Ø 5/16-18 x ¾" Long 1 "
44-18 373317 ------ 8/32 x ½ Screw, Cap Ø 8/32 x ½" Long 4 "
44-19 277832 LSA-30C-TS ------ Arm, Swing Locking 1 "
44-20 277832 BR-01 ------ Brace 1 "
44-21 373317 ------ 5/16 Nut, Elastic Stop 1 "
44-22 277832 SOL-12V-TS T6-9100-106 Solenoid Assembly 1 "
CD314 4-2-91
Rev 26
Chapter 4
1
4b
2 4c
3 4d
5
7
8
1a 9
4a 10
6 11
12
Figure 2-45. Shifter Interlock Installation
4-2-92 CD314
Rev 26
Chapter 4
Table 2-45. Shifter Interlock Installation

Ind Number Number
45-1 271851 ------ T6-1001-101T Transmission, C-6, 2-Speed 1 As Req'd

45-1a ------ ------ ------ Bracket, Ford Double Cable Eye 1 "
45-2 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 1 "
45-4 251007 ------ T6-9100-101 Interlock Kit, Morse Neutral Shifter 1 "
45-4a 277832 LSA-30C-TS ------ Arm, Swing Locking 1 "
45-4b 277832 SOL-12V-TS T6-9100-106 Solenoid Assembly 1 "
45-4c 277832 203140.16.128 ------ Retainer, Boot 1 "
45-4d 277832 TMB-30-TS T6-9100-109 Bracket, Transmission Mounting 1 "
45-5 452448 D8TZ-7A247A 660-2-1647 Switch, Neutral Safety Trans. 1 "
45-6 358417 ------ 660-1-2690 Spacer, Lower, C-6 Shift Lever 1 "
45-8 426744 ------ 660-2-2691 Lever, C-6 Transmission Shift 1 "
45-9 373317 33858 5/16 Washer, Flat 5/16" ID 2 "
45-10 373317 ------ 5/16-18 x 2½ Bolt, Hex Head Ø 5/16-18 x 2½" Long 1 "
45-11 373317 15057 5/16-18 x 1¼ Bolt, Hex Head Ø 5/16-18 x 1¼" Long 1 "
45-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
CD314 4-2-93
Rev 26
Chapter 4
3
7
8
2 6
9
17
10 16
11
9
12 15
13 5
14 4
Figure 2-46. Shifter Installation - Ford 4.2L
4-2-94 CD314
Rev 29
Chapter 4
Table 2-46. Shifter Installation - Ford 4.2L

Ind Number Number
46-1 376499 310180 T6-1002-151 Shifter, Morse 1 6300 & Up

376499 310749 TM1-1-8152 Shifter (CE Opt.) 1 As Req'd
46- 376499 B300145-001 T6-9011-483 Decal, Reverse Shifter (CE Opt.) 1 "
46-2 376499 038011-003- 660-ND-1376 Cable, Shifter 1 6300 & Up
0168.0
46-3 440230 ------ 660-2-1225 Anchor, Rear Trans. Cable 1 "
46-5 358417 ------ 660-2-2691 Lever, C6 Transmission Shift 1 "
46-7 373317 33894 7/16 Washer, Lock 7/16" ID 1 "
46-8 373317 33860 7/16 Washer, Flat 7/16" ID 1 "
46-10 373317 33893 3/8 Washer, Lock 3/8" ID 1 "
46-11 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
46-12 373317 ------ 5/16-18 x 2½ Bolt, Hex Head Ø 1 "
5/16-18 x 2½" Long
46-13 373317 33858 5/16 Washer, Flat 5/16" ID 1
46-14 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
46-15 373317 65032 3/32 x ½ Pin, Cotter Ø 3/32 x ½" Long 1 "
46-16 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 1 "
CD314 4-2-95
Rev 29
Chapter 4
Figure 2-47. Shifter Installation - Reversed Option (Up to S/N 6998)
4-2-96 CD314
Rev 21B
Chapter 4
Table 2-47. Shifter Installation - Reversed Option (Up to S/N 6998)

Ind Number Number
47-1 376499 310168 660-4-0732-7 Shifter, Morse 1 As Req'd

------ ------ 660-1-1645 Shifter, Morse, Modified 1 Note 1
47-2 376499 038011-003-0168.0 660-ND-1376 Cable, Shifter 1 As Req'd
47-3 373089 ------ 660-3-1622 Anchor, Shift Cable 1 "
47-5 372750 ------ 660-2-1618 Plate, C6 Transmission Shift 1 "
47-6 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
47-7 373317 15161 7/16-14 x 2 Bolt, Hex Head Ø 1 "
7/16-14 x 2" Long
47-8 373317 33894 7/16 Washer, Lock 7/16" ID 1 "
47-9 373317 33860 7/16 Washer, Flat 7/16" ID 1 "
47-10 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
47-11 373317 33893 3/8 Washer, Lock 3/8" ID 1 "
47-12 373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 1 "
3/8-16 x 1" Long
Note 1: Modified Morse shifter 660-1-1645 is used on all units equipped with operator guard 660-4-1628.
CD314 4-2-97
Rev 27
Chapter 4
3
4 5
Figure 2-48. Shifter Installation - Reversed Option (S/N 6998 & Up)
4-2-98 CD314
Rev 29
Chapter 4
Table 2-48. Shifter Installation - Reversed Option (S/N 6998 & Up)

Ind Number Number
48-1 376499 310168 660-4-0732-7 Shifter, Morse 1 As Req'd

------ ------ 660-1-3055 Shifter, Durst Transmission - Opt. 1 "
48-2 376499 038011-003-0168.0 660-ND-1376 Cable, Shifter 1 "
48-3 373089 ------ 660-3-1622 Anchor, Shift Cable 1 "
48-5 372750 ------ 660-2-1618 Plate, C6 Transmission Shift 1 "
CD314 4-2-99
Rev 27
Chapter 4
3
5
4
7
8 10
Figure 2-49. Accelerator Assembly - Ford 300
4-2-100 CD314
Rev 26
Chapter 4
Table 2-49. Accelerator Assembly - Ford 300

Ind Number Number
49-1 263516 ------ 660-1-1119 Rod, Hand Throttle Pull 1 1 & Up

49-2 244001 ------ 660-2-1154 Pedal Assembly, Accelerator 1 "
49-4 ------ ------ 660-1-2898 Bracket, Accelerator Cable 1 "
49-5 ------ ------ T6-1001-123 Spring, Throttle 1 "
49-6 347738 MO7855 MD-CB21-133 Clevis, Cable w/ Pin & Cotter 1 "
49-7 358417 ------ 660-1-2437 Stop, Accelerator Pedal 1 "
49-8 376499 301772- 660-1-1115 Cable, Accelerator w/ Boot 1 "
000-0150.0
49-9 263586 ------ T6-1002-155 Clamp, Cable 1 "
49-10 452448 C8UZ97230 ------ Bracket, Accelerator Cable Stand-Off 1 "
CD314 4-2-101
Rev 26
Chapter 4
4
5
Figure 2-50. Accelerator Assembly - Ford 4.2L (Up to S/N 8616)
4-2-102 CD314
Rev 29
Chapter 4
Table 2-50. Accelerator Assembly - Ford 4.2L (Up to S/N 8616)

Ind Number Number
50-1 263516 ------ 660-3-2920 Mount, Accelerator Pedal 1 6300-8615

50-2 452448 BA3U1L6B742BA ------ Pedal, Accelerator 1 "
50-3 373317 ------ 5/16-18 Nut, Flange 5/16-18 3 "
50-5 350000 ------ 660-1-2930A Stop, Accelerator Pedal Assembly 1 "
50-5 244001 ------ 660-4-2986 Cover, Accelerator Box 1 6300-8597
CD314 4-2-103
Rev 29
Chapter 4
4 5
Figure 2-51. Accelerator Assembly - Ford 4.2L (S/N 8616 & Up)
4-2-104 CD314
Rev 29
Chapter 4
Table 2-51. Accelerator Assembly - Ford 4.2L (S/N 8616 & Up)

Ind Number Number
51-1 263516 ------ 660-3-2920 Mount, Accelerator Pedal 1 8616 & Up

51-2 452448 1C3Z-PF386-CA ------ Pedal, Throttle 1 "
(with Ford Bracket Adapter)
51-3 373317 ------ 5/16-18 Nut, Flange 5/16-18 3 "
51-4 373317 ------ M6 x 1 Nut, Flange M6 x 1 3 "
51-5 372750 ------ 660-2-3410 Cover, Accelerator Pedal 1 "
CD314 4-2-105
Rev 29
Chapter 4
17
16
15
18
19 14
21 7
8
6
20
13
8 9 5
4
12 2
3
1
11
10
4
Figure 2-52. Accelerator Assembly - Cummins B3.3
4-2-106 CD314
Rev 29
Chapter 4
Table 2-52. Accelerator Assembly - Cummins B3.3

Ind Number Number
52-1 372736 ------ 660-2-2385 Pedal Assembly, Deutz Accelerator 1 8394 & Up
52-2 373317 65078 1/8 x 1½ Pin, Cotter 1/8 x 1½" Long 2 "
52-3 373317 15007 ¼-20 x 1¼ Bolt, Hex Head Ø ¼-20 x 1¼" Long 2 "
52-4 373317 33857 ¼ Washer, Flat ¼" ID 8 "
52-5 373317 ------ ¼-20 Nut, Flange ¼-20 2 "
52-7 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 3 "
52-8 ------ ------ T6-1001-123 Spring, Throttle 2 "
52-11 372750 ------ 660-2-3409 Bracket, Accelerator Stop 1 "
52-12 376499 301772- 660-1-1115 Cable, Accelerator w/ Boot 1 "
000-0150.0
52-13 ------ ------ ------ Pump, Fuel Injection 1 "
52-15 373317 40220 M6 Washer, Flat M6 2 "
52-16 373317 40651 M6-1.0 x 16 Bolt, Hex Head Ø 2 "
M6-1.0 x 16mm Long
52-17 347738 M010631 660-4-0745-13 Joint, Ball 1 "
52-18 373317 40250 M6 Washer, Lock M6 2 "
52-19 372750 ------ T6-4900-174 Bracket, Throttle Return Spring 1 "
52-20 373317 ------ 8mm-70mm Bolt, Flange Ø 8mm-70mm CLS10.9 1 "
52-21 389231 ------ BLE-2-1054 Rod, Pull - Hand Throttle 1 "
CD314 4-2-107
Rev 29
Chapter 4
1
3
2
6
7
5 4
8
9
10
11
12 14
15
16
5
17 18
13
Figure 2-53. Accelerator Assembly - Deutz
4-2-108 CD314
Rev 29
Chapter 4
Table 2-53. Accelerator Assembly - Deutz

Ind Number Number
53-1 389231 ------ BLE-2-1054 Rod, Pull - Hand Throttle 1 1 & Up

53-3 373317 ------ 3/32 x 1 Pin, Cotter Ø 3/32 x 1" Long 2 "
53-6 369403 ------ T6-1001-123 Spring, Throttle 2 "
53-7 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 3 "
53-8 373317 ------ 5/16-18 Washer, Lock 5/16-18 3 "
53-12 376499 ------ 660-ND-1375 Cable, Accelerator w/ Boot 1 "
53-13 347738 M99531 660-4-0745-12 Joint, Ball 2 "
53-14 357447 ------ 660-1-2295 Modulator w/ 60" Cable 1 "
53-15 373089 ------ 660-2-2302 Bracket, Throttle Cable Mount 1 "
53-16 373089 ------ 660-1-2297 Bracket, Throttle Cable - Deutz 1 "
53-17 ------ ------ ------ Clip, Modulator, Retainer 1 "
53-18 ------ ------ ------ Bolt, Modulator Cable Clamp 1 "
CD314 4-2-109
Rev 29
Chapter 4
3
5
4
7
8
11
10
9
Figure 2-54. Accelerator Assembly - Perkins Tier I
4-2-110 CD314
Rev 26
Chapter 4
Table 2-54. Accelerator Assembly - Perkins Tier I

Ind Number Number
54-1 263516 ------ 660-1-1119 Rod, Hand Throttle Pull 1 Up to 7250

54-8 376499 301772-000-0150.0 660-1-1115 Cable, Accelerator w/ Boot 1 "
54-9 263586 ------ T6-1002-155 Clamp, Cable 2 "
54-10 369150 ------ T6-9011-474 Cable, Modulator, 72" Push 1 "
54-11 347738 M99531 660-4-0745-12 Joint, Ball 2 "
CD314 4-2-111
Rev 27
Chapter 4
3
5
4
7
8
11
10
12 13
Figure 2-55. Accelerator Assembly - Perkins Tier II (Up to S/N 7982)
4-2-112 CD314
Rev 27
Chapter 4
Table 2-55. Accelerator Assembly - Perkins Tier II (Up to S/N 7982)

Ind Number Number
55-1 263516 ------ 660-1-1119 Rod, Hand Throttle Pull 1 7250-7981

55-10 350000 ------ 660-1-3016 Bracket, Accelerator/Modulator 1 "
55-11 347738 M99531 660-4-0745-12 Joint, Ball 2 "
(Comes with Transmission)
55-13 373317 15033 5/16-18 x ¾ Bolt, Modulator Cable Clamp 1 "
5/16-18 x ¾" Long
CD314 4-2-113
Rev 29
Chapter 4
1
2
5
3
16
4
15
14
6
13
8
9
10
12 11
Figure 2-56. Accelerator Assembly - Perkins Tier II (S/N 7982 & Up)
4-2-114 CD314
Rev 29
Chapter 4
Table 2-56. Accelerator Assembly - Perkins Tier II (S/N 7982 & Up)

Ind Number Number
56-1 389231 ------ BLE-2-1054 Rod, Pull - Hand Throttle 1 7982 & Up
56-8 347738 M99531 660-4-0745-12 Joint, Ball 1 "
56-9 350000 ------ 660-1-3016 Bracket, Accelerator/Modulator 1 "
56-11 373317 ------ ------ Bolt, Modulator Cable Clamp 1 "
(Comes with Transmission)
56-14 373317 15055 5/16-18 x 1 Bolt, Hex Head Ø 3 "
5/16-18 x 1" Long
56-15 373317 33892 5/16 Washer, Lock 5/16" ID 3 "
56-16 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 3 "
CD314 4-2-115
Rev 29
Chapter 4
1e
1f 1d
1c
1b
1g 1a
3
Figure 2-57. Accelerator Pedal with Shift Inhibitor Option
4-2-116 CD314
Rev 29
Chapter 4
Table 2-57. Accelerator Pedal with Shift Inhibitor Option

Ind Number Number
57-1 376499 315953 660-1-2792 Shift Inhibitor Kit - Morse 1 As Req'd

57-1a 376499 208995 ------ Pedal, Accelerator w/ Idler 1 "
57-1b 376499 207577 ------ Mount, Cable 2 "
57-1c 376499 201040 ------ Shim 2 "
57-1d 376499 295322 ------ Bolt, Hex Head M5 x 40mm Long 4 "
57-1e 376499 308714 ------ Switch, Speed 1 Up to 8816
644051 20700168 660-1-3232 Control Speed, Electronic 1 8816 & Up
57-1f 376499 315875 ------ Bracket, Pedal 1 As Req'd
57-1g 376499 307546-000-0204.0 ------ Cable, Vernier 204-inch 1 "
57-2 373089 301772-000-0180.1 660-2-1151 Mount, Accelerator Pedal 2 "
57-4 358417 ------ 660-2-2799 Guard, Remote Throttle 1 "
CD314 4-2-117
Rev 29
Chapter 4
4 1
3
5
2
7 6 12
11
8
3
5
Injection
10 Pump
13
6
9 12
10
Figure 2-58. Accelerator Linkage - Cummins/Onan
4-2-118 CD314
Rev 26
Chapter 4
Table 2-58. Accelerator Linkage - Cummins/Onan

Ind Number Number
58-1 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 4 1 & Up
58-2 372750 ------ 660-2-1332 Bracket, Accel. Cable Mounting 1 "
58-3 373089 Q10272 T6-4121-109 Spacer, Accelerator Pedal 4 "
58-5 263586 ------ T6-1002-155 Clamp, Cable 2 "
58-7 369150 000-02180-0090 660-1-1264 Modulator, w/ 90" Cable 1 "
58-8 373317 ------ 10-32 Nut, Hex Jam 10-32 2 "
58-9 373317 33857 ¼ Washer, Flat ¼" ID 4 "
58-10 373317 37258 10-32 Nut, Top Lock Hex 10-32 2 "
58-11 263516 ------ 660-1-1333 Lever, Accelerator Actuator 1 "
58-12 347738 M99531 660-4-0745-12 Joint, Ball 2 "
CD314 4-2-119
Rev 27
Chapter 4
Figure 2-59. Accelerator and Modulator Cables - Deutz
4-2-120 CD314
Rev 23
Chapter 4
Table 2-59. Accelerator and Modulator Cables - Deutz

Ind Number Number
59-1 357447 ------ 660-1-2295 Modulator w/ 60" Cable 1 1 & Up

59- 250728 ------ 660-ND-2126 Boot, Rubber, Accelerator Cable 1 "
59-4 373089 ------ 660-1-2297 Bracket, Throttle Cable Attachment 1 "
59-5 347738 M99531 660-4-0745-12 Joint, Ball 2 "
59- 369403 ------ T6-1001-123 Spring, Throttle 1 "
59-6 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
59-7 373317 33857 ¼ Washer, Flat ¼" ID 2 "
59-9 373317 ------ M6-1.0 x 20 Bolt, Hex Head M6-1.0 x 20mm Long 2 "
CD314 4-2-121
Rev 27
Chapter 4
Figure 2-60. Accelerator Cables - Perkins
4-2-122 CD314
Rev 24
Chapter 4
Table 2-60. Accelerator Cables - Perkins

Ind Number Number
60-1 376499 301772-000-0150.0 660-1-1115 Cable, Accelerator w/ Boot 1 1 & Up

60- 250728 ------ 660-ND-2126 Boot, Rubber, Accelerator Cable 1 "
60-2 369150 000-02180-0090 660-1-1264 Modulator w/ 90" Cable 1 "
60- 373089 ------ 660-1-2240 Attachment, Modulator Cable 1 "
60-5 358417 ------ 660-2-2546 Bracket, Trans. Mod. Cable Anchor 1 "
60-6 263586 Q10-272 T6-1002-155 Clamp, Cable 2 "
60-7 350000 ------ 660-4-2543 Lever Assembly - 1 "
Transmission Modulator Cable
60-8 347738 M010631 660-4-0745-13 Joint, Ball - Throttle 1 "
60-9 350000 ------ 660-1-2544 Washer, Slide Modulator Cable 1 "
60-10 262531 ------ 660-1-2571 Bracket, Accelerator Cable 1 "
60-11 369176 ------ 660-1-2556 Bracket, Throttle Return Spring 1 "
CD314 4-2-123
Rev 27
Chapter 4
Figure 2-61. Work Lights
4-2-124 CD314
Rev 21A
Chapter 4
Table 2-61. Work Lights

Ind Number Number
61-1 241894 ------ T6-1300-247 Headlight 3 As Req'd

61-2 372750 ------ 660-3-1247 Mount, Single Light Spring 1 "
372750 ------ 660-3-1248 Mount, Dual Light Spring 1 "
61-3 373317 15107 3/8-16 x 1¼ Bolt, Hex head Ø 3/8-16 x 1¼" Long 4 "
61-4 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
61-5 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
61-6 ------ ------ ------ Beam, Sealed 3 "
61-7 349373 ------ 660-3-1249 Mount, Light - 13" Solid Dual 1 "
61-8 358417 ------ 660-2-1640 Bracket, Front Work Light Mounting 1 "
61-9 251517 0909482/ T6-1300-259 Spotlight, w/ Grill 1 "
G5523-1-12V
CD314 4-2-125
Rev 26
Chapter 4
Front Lights (Driver Side)
Rear Lights (Driver Side)
2
4
Rear Lights CE (Driver Side)
Figure 2-62. Front and Rear Light Assemblies
4-2-126 CD314
Rev 29
Chapter 4
Table 2-62. Front and Rear Light Assemblies

Ind Number Number
62-1 241894 ------ T6-1300-247 Headlight 2 600 & Up

240471 805000 T6-1300-248 Headlight, Betts - Opt. 2 As Req'd
62-2 260131 40002Y T6-7006-115 Light, Turn Signal (Front) 2 600 & Up
260131 40002Y T6-7006-115 Light, Turn Signal (Rear) - Opt. 2 As Req'd
260131 44001Y 660-1-2895 Light, LED, Amber (Rear) - Opt. 2 "
62-3 249777 M124A T6-7006-107 Light, Armored (Amber Lens) (Front) 2 "
(CE Opt.)
62-4 402530 ------ T6-7006-101A Light, Tail Kit 2 600 & Up
264269 53452 TM1-1-9647 Light, Tail - Red LED - Opt. 2 As Req'd
62-5 260131 40004 T6-7006-107A Light, Back-Up Kit 2 600 & Up
260131 44041C TM1-1-9648 Light, Tail - White LED - Opt. 2 As Req'd
273291 3613W 660-ND-2204 Light, Back-Up - Opt. 2 "
62-6* ------ ------ T6-7006-109 Lens, Clear, Armored Light 2 "
62-7* ------ ------ ------ Bulb, High Resistance - 2 "
Armored Turn Signal
62-8* 263516 ------ 1-372-103 Bracket, Headlight Mounting 2 "
62-9* 267599 12763 T6-7002-115 Socket and Pigtail 1 "
* Items not illustrated.
CD314 4-2-127
Rev 29
Chapter 4
8
1
11
9
2
10
4
5
6
Figure 2-63 Battery Installation
4-2-128 CD314
Rev 26
Chapter 4
Table 2-63 Battery Installation

Ind Number Number
63-1 379164 ------ T6-7001-103 Battery, Group 24 - Opt. 1 As Req'd

373326 ------ T6-7001-205 Battery, Group 27 1 1 & Up
265288 31-950 T6-7001-105 Battery, Group 31 - Opt. 1 As Req'd
267662 ------ T6-9011-235 Battery, (Delco) Group 31C 1 "
w/ Studs - Opt.
402530 ------ 660-ND-2823 Battery, Interstate, Group 31 (CE Opt.) 1 "
267662 ------ X6007-201 Battery, 4D - Opt. 1 "
63-2 369996 9065-1 T6-4019-101 Liner, Battery Box (11" Long) 1 1 & Up
293912 ------ T6-1212-102 Liner, Battery Box (14" Long) 1 "
63-3 ------ ------ 660-2-1498 Tray Assembly, 4D Battery 1 "
373089 ------ 660-3-1125 Tray Assembly, Battery (Gas) 1 "
440230 ------ 660-3-2249 Tray Assembly, Battery (Diesel) 1 "
63-5 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
63-6 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
63-7 281660 ------ 660-2-1563 Cable, Battery - Red 84EC - Perkins 1 1 & Up
281660 ------ 660-2-1564 Cable, Battery - Red 84EE - Opt. 1 As Req'd
281660 ------ T6-7016-119 Cable, Battery - Red 48EC - Deutz 1 1 & Up
281660 ------ MG-1-542 Cable, Battery - Red 24EE - Ford 4.2 1 6300 & Up
63-8 281660 ------ 660-1-1309 Cable, Battery - Black 40EC - Deutz 1 1 & Up
281660 ------ T6-7016-121 Cable, Battery - Black 40EE - Opt. 1 As Req'd
281660 ------ 660-1-2214 Cable, Battery - Black 84EC - Perkins 1 1 & Up
63-9 376704 ------ T6-7016-117 Cable, Battery - Red 66EE - Opt. 1 As Req'd
63-10 402530 ------ T6-7016-123 Switch, Battery Disconnect - Opt. 1 "
63-11 372736 ------ 660-2-2417 Bracket, Battery Disconnect 1 1 & Up
63-12* 281660 ------ T6-7016-105 Cable, Battery - Braided Ground 12EE 1 "
* Item not illustrated.
CD314 4-2-129
Rev 29
Chapter 4
26
2
25
3
24
23 1
22 5
21 6
7
20
8
19
9
18 10
17
16 11
15 12
14
13
1
Figure 2-64 Battery Installation - Cummins B3.3 (FedEx)
4-2-130 CD314
Rev 29
Chapter 4
Table 2-64 Battery Installation - Cummins B3.3 (FedEx)
Fig & Vendor Part

Code Tug Part Number Description Qty Effective
Ind Number
64-1 293912 ------ T6-1212-102 Liner, Battery Box (14" Long) 1 8394 & Up
64-2 373317 10251-01425 7802 DBL, Type "U" BOP 2 "
64-3 281660 ------ T6-7016-121 Cable, Battery - Black 40EE 1 "
64-4 267662 ------ T6-9011-235 Battery, Delco Group 31C 1 "
w/ Studs
64-5 265130 ------ 660-1-2483 Boot, Starter Solenoid Terminal 2 "
64-6 ------ ------ ------ Wire, Ground 1 "
64-7 263540 LEV200A4NAF T6-4900-160 Solenoid, 250A - Grid Heater 1 "
64-8 373317 15110 3/8-16 x 1¾ Bolt, Hex Head Ø 2 "
3/8-16 x 1¾" Long
64-9 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
64-10 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
64-11 373317 ------ 10/32 x 1¼ Screw, Phillips Head Ø 2 "
10/32 x 1¼" Long
64-12 440230 ------ 660-3-2249 Tray Assembly, Battery (Diesel) 1 "
64-13 373317 ------ 10/32 x ¾ Screw, Phillips Head Ø 2 "
10/32 x ¾" Long
64-14 263540 FMG-211 T6-4900-157 Holder, 250A Fuse 1 "
64-15 373317 ------ 10/32 Washer, Flat 10/32" ID 4 "
64-16 373317 37258 10/32 Nut, Top Lock Hex 10/32 4 "
64-17 ------ ------ ------ Wire, 94B, Solenoid Heater 1 "
64-18 ------ ------ ------ Wire, 94A, Toggle Switch to 1 "
Push Button Switch
64-19 263540 BK/AMG-250 T6-4900-156 Fuse, 250 Amp 1 "
64-20 402645 ------ T6-7010-114 Switch, Toggle, Sealed 1 8394-8464
(Winter/Summer)
64-21 372857 ------ T6-4900-161 Cable, 9" Long (Solenoid to Fuse) 1 8394 & Up
64-22 372857 ------ T6-4900-163 Cable, 51.5" Long 1 "
(Solenoid to Heater Manifold)
64-23 373374 ------ T6-6011-113 Angle, Tee Support 1 8394-8464
64-24 402530 ------ 660-2-3320 Cable, 16 " Long 1 8394 & Up
(Battery to Fuse )
64-25 281660 ------ 660-4-2449 Harness, Wire - Deutz Chassis 1 "
(Modified for Cummins)
373085 ------ HRN-660-25-111-2 Harness, Main - 660 Cummins 1 As Req'd
64-26 281660 ------ MG-1-543 Cable, Battery - Red 48EE 1 8394 & Up
CD314 4-2-131
Rev 29
Chapter 4
4
9
8
7
5
10
6
7
8
Figure 2-65. Steering Column Assembly
4-2-132 CD314
Rev 26
Chapter 4
Table 2-65. Steering Column Assembly

Ind Number Number
65-1 329499 ------ X6008-101 Horn Button Kit 1 101 & Up

403136 HB9T 660-1-1981 Button, Horn (Cab Opt.) 1 As Req'd
65-2 403166 21084 X4015-101 Nut, Column 1 101 & Up
65-3 403166 209-1007-001 X4004-101 Wheel, Steering 1 "
403136 16353BP 660-1-1977 Wheel, 16" Steering (Cab Opt.) 1 As Req'd
65-4 426744 ------ X4014-101 Column, Steering 1 101 & Up
65-5 277028 ------ T6-7007-101 Control, Turn Signal 1 "
65-6 372192 291-1034-001 660-1-3028 Valve, Steer 1 "
65-7 426744 ------ 06-06-070120 Fitting, Straight 6MB x 6MJ 4 "
65-8 426774 ------ 660-1-1175 Hose, 112" OAL 2 "
(Steer Valve to Steer Cyl.)
65-9 426774 ------ 660-1-1175 Hose, 112" OAL 1 "
(Steer Valve to Manifold)
65-10 426774 ------ 660-1-1339 Hose, Booster 83" 1 "
(Steer Valve to Booster)
CD314 4-2-133
Rev 29
Chapter 4
3
4 1
7
8
7
6
8
4
3
Figure 2-66. Steer Cylinder Installation
4-2-134 CD314
Rev 29
Chapter 4
Table 2-66. Steer Cylinder Installation

Ind Number Number
66-1 295524 4126-1 660-4-1050 Axle, Steer 1 101 & Up

66-2 373317 65076 1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 2 "
66-3 373317 ------ 9/16-16 Nut, Castellated 9/16-16 2 "
66-4 373317 33862 9/16 Washer, Flat 9/16" ID 2 "
66-5 372750 ------ 660-1-1170-2 Plate, Steer Cylinder Mounting 1 "
66-6 402832 ------ 660-1-2228 End, Tie Rod 2 "
66-7 426774 ------ 660-1-1175 Hose, 112" OAL 2 "
66-8 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 2 "
66-9 403166 ------ 660-2-1031 Cylinder, Power Steer 1 "
CD314 4-2-135
Rev 29
Chapter 4
21
1
2
5 6 7
3
11
12
10
13
14
15
16
17
18
19
20
Figure 2-67. Front (Steer) Axle Assembly
4-2-136 CD314
Rev 26
Chapter 4
Table 2-67. Front (Steer) Axle Assembly

Ind Number Number
67-1 373317 37308 ½-20 Nut, Top Lock Hex ½-20 8 101 & Up
67-2 373317 33861 ½ Washer, Flat ½" ID 8 "
67-3 373386 ------ 660-1-1121 U-Bolt, Front Axle 4 "
349146 ------ 660-2-2884 U-Bolt, Front Axle - Opt. 4 As Req'd
67-4 369183 260-1343 & 660-4-1050-29 Socket Kit 2 101 & Up
260-1342
67-5 372364 31026-1 660-4-1050-9 Stop, Axle 2 "
67-6 295524 ------ 660-4-1050-10 Nut, Axle 2 "
67-7 372364 29518X 660-4-1050-1L Knuckle Assembly, L/H 1 "
372364 70160X 660-4-1050-1R Knuckle Assembly, R/H 1 "
67-8 ------ 4126-1 660-4-1050 Axle, Steer 1 "
67-9 372364 044TR115-4X 660-4-1050-14 Tie Rod Assembly 1 "
67-10 372364 70517X 660-4-1050-16 Plug (Spindle & Plug Assembly) 2 "
67-11 372364 70517X 660-4-1050-16 Spindle (Spindle & Plug Assembly) 2 "
67-12 ------ ------ 660-4-1050-17 Nut, Lock 12 "
67-13 ------ ------ 660-4-1050-26 Seal, Oil 2 "
67-14 402628 ------ 660-4-1050-19 Bearing and Race Kit, Inner 2 "
67-15 402530 86832 660-4-1050-20 Hub and Rotor 2 "
67-16 402645 ------ 660-4-1050-21 Bearing and Race Kit, Outer 2 "
67-17 372364 21588X 660-4-1050-22 Nut, Wheel Bearing w/ Pin 2 "
67-18 372364 36569 660-4-1050-23 Washer, Lock 2 "
67-19 372364 31139 660-4-1050-24 Nut, Wheel Bearing 2 "
67-20 372364 044HK101 660-4-1050-25 Cap, Hub 2 "
67-21 350000 ------ 660-2-2882 Spacer, Front - Opt. 2 As Req'd
CD314 4-2-137
Rev 26
Chapter 4
Figure 2-68. Front (Steer) Axle Installation
4-2-138 CD314
Rev 26
Chapter 4
Table 2-68. Front (Steer) Axle Installation

Ind Number Number
68-1 295524 4126-1 660-4-1050 Axle, Steer 1 101 & Up

68-2 373386 ------ 660-1-1121 U-Bolt, Front Axle 4 "
68-4 440230 ------ 660-2-1021 Bracket, Left Suspension Front 1 "
68-5 373317 33861 ½ Washer, Flat ½" ID 8 "
68-6 373317 37308 ½-20 Nut, Top Lock Hex ½-20 8 "
CD314 4-2-139
Rev 26
Chapter 4
Figure 2-69. Rear (Drive) Axle Assembly
4-2-140 CD314
Rev 21A
Chapter 4
Table 2-69. Rear (Drive) Axle Assembly

Ind Number Number
69-1 372364 36805 660-4-1051-29 Nut, Stud 16 600 & Up

69-2 372364 31534 660-4-1051-28 Adaptor, Stud Nut 16 "
69-3 372364 36847 660-4-1051-22 Stud, Drive Axle Hub (36847) 16 "
69-4 372364 060SR117-2 660-4-1051-23 Shaft, Axle R/H 1 "
372364 060SR117-3 660-4-1051-24 Shaft, Axle L/H 1 "
69-5 372364 30636 660-4-1051-26 Nut, Rear Axle Spindle 4 "
69-6 372364 30637 660-4-1051-27 Washer, Lock 2 "
69-7 373090 TIMK359A/354A 660-4-1051-21 Bearing and Race Kit, Outer 2c "
69-8 372364 060HU101-1X 660-4-1051-17 Drum and Hub Assembly 2 "
69-9 403166 TIM362A/370A 660-4-1051-20 Bearing and Race Kit, Inner 2 "
69-10 403166 ------ 660-4-1051-11 Seal, Rear Hub 2 "
69-11 ------ ------ 660-4-1051-19 Nut, Brake Mounting 8 "
69-12 ------ ------ 660-4-1051-30 Stud, Wheel 16 "
69-13 ------ ------ ------ Washer, Thrust - Differential Pinion 2 "
(Note 2)
69-14 ------ ------ ------ Pinion, Differential (Note 2) 2 "
69-15 ------ ------ ------ Shaft, Differential (Note 2) 1 "
69-16 372364 706047X 660-4-1051-14 Bearing and Cup 1 "
69-17 ------ ------ ------ Cap, Differential Bearing (Note 1) 1 "
69-18 ------ ------ ------ Gear, Differential (Note 2) 2 "
69-19 ------ ------ ------ Spacer, Differential Gear (Note 2) 2 "
69-20 ------ ------ ------ Disc, Differential (Note 2) 8 "
69-21 ------ ------ ------ Bolt, Bearing Cap (Note 1) 2 "
69-22 ------ ------ ------ Shim, Differential Bearing (Note 2) 1 "
69-23 372364 40638 660-4-1051-15 Bolt, Drive Gear 12 "
69-24 ------ ------ ------ Case, Differential (Note 2) 1 "
69-25 ------ ------ ------ Plate, Differential (Note 2) 4 "
69-26 ------ ------ ------ Clip, Differential Clutch (Note 2) 4 "
69-27 ------ ------ 660-4-1051-16 Lock, Differential Shaft 1 "
Note 1: Housing 660-4-1051 (Item 44) includes differential bearing cap (item 17) and bearing cap
bolt 660-4-1051-13 (item 21).
Note 2: These parts are not available individually. See service kit notes 4-9.
CD314 4-2-141
Rev 28
Chapter 4
Figure 2-69. Rear (Drive) Axle Assembly (Cont'd)
4-2-142 CD314
Rev 21A
Chapter 4
Table 2-69. Rear (Drive) Axle Assembly (Cont'd)

Ind Number Number
69-28 ------ ------ ------ Gasket Cover and RTV Sealant 1 600 & Up
(Notes 2-3)
69-29 372364 34822 660-4-1051-12 Bolt, Carrier Cover (Note 3) 10 "
69-30 ------ ------ 660-4-1051-49 Cover Assembly, Carrier (Note 3) 1 "
69-31 ------ ------ 660-4-1051-10 Plug, Cover (Note 3) 1 "
69-32 ------ ------ ------ Drive Gear and Pinion (Note 2) 1 "
69-33 ------ ------ ------ Plate, Differential (Note 2) 4 "
69-34 373090 HM88510/542 660-4-1051-3 Bearing, Inner Pinion 1 "
69-35 ------ ------ ------ Shim, Drive Pinion Adjustment (Note 2) 1 "
69-36 372364 30982 660-4-1051-5 Baffle, Pinion Bearing 1 "
69-37 ------ ------ ------ Shim, Pinion Bearing Adjustment 1 "
(Note 2)
69-38 372364 706046X 660-4-1051-6 Bearing, Pinion 1 "
69-39 372204 42737 660-4-1051-8 Slinger, Pinion 1 "
69-40 402530 18891 660-4-1051-4 Seal, Rear Axle 1 "
69-41 369400 3-4-5711-1X 660-4-1051-7 Flange Yoke End Assembly 1 "
69-42 372364 30275 660-4-1051-2 Washer, Pinion Nut 1 "
69-43 ------ ------ 660-4-1051-9 Nut, Pinion 1 "
69-44 372364 707097X 660-4-1051-32 Differential Case Assembly 1 "
69- 372364 706660-8X 660-4-1051-35 Service Kit, Drive Gear and Pinion 1 "
(Note 4)
69- 372364 707084X 660-4-1051-34 Service Kit, Differential Case Assembly 1 "
(Note 5)
69- 372364 706667X 660-4-1051-33 Service Kit, Differential Case (Note 6) 1 "
69- 372364 706964X 660-4-1051-36 Service Kit, Differential Disc and Plates 1 "
(Note 7)
69- 372364 706672X 660-4-1051-37 Service Kit, Pinion and Bearing 1 "
Adjusting Shims (Note 8)
69- 372364 706604X 660-4-1051-38 Service Kit, Differential Adjusting Shims 1 "
(Note 9)
Note 1: Housing 660-4-1051 (item 44) includes differential bearing cap (item 17) and bearing cap
bolt 660-4-1051-13 (item 21).
Note 2: These parts are not available individually. See service kit notes 4-9.
Note 3: Carrier Cover Assembly 660-4-1051-49 (item 30) includes carrier cover gasket and RTV sealant
(item 28), carrier cover plug 660-4-1051-10 (item 31), and carrier cover bolt 660-4-1051-12 (item 29).
Service ribbed cover with gasket 34685; service smooth cover with RTV sealant 38615.
Note 4: Service kit includes items 32 and 43.
Note 5: Service kit includes items 13-15, 19, 20, 22, 23, 25-28, and 33.
Note 6: Service kit includes items 22-24, 27, and 28.
Note 7: Service kit includes items 19, 20, 25, 26, and 33.
Note 8: Service kit includes items 28, 35, 37, 42, and 43.
Note 9: Service kit includes items 22 and 28.
CD314 4-2-143
Rev 28
Chapter 4
Figure 2-70. Rear (Drive) Axle Installation
4-2-144 CD314
Rev 26
Chapter 4
Table 2-70. Rear (Drive) Axle Installation

Ind Number Number
70-1 373317 37308 ½-20 Nut, Top Lock Hex ½-20 8 600 & Up
70-2 373317 33861 ½ Washer, Flat ½" ID 8 "
70-3 295524 060AF507-8 660-4-1051 Axle, Drive 1 "
70-4 349146 ------ 660-1-1122 U-Bolt, Rear Axle 4 "
349146 ------ 660-2-2885 U-Bolt, Rear Axle - Opt. 4 As Req'd
70-5 350000 ------ 660-2-2883 Rear Spacer - Opt. 2 "
CD314 4-2-145
Rev 26
Chapter 4
Figure 2-71. Rear (Drive) Axle Hub Assembly
4-2-146 CD314
Rev 21A
Chapter 4
Table 2-71. Rear (Drive) Axle Hub Assembly

Ind Number Number
71-1 403166 ------ 660-4-1051-11 Seal, Rear Hub 2 600 & Up

71-2 403166 TIM362A/370A 660-4-1051-20 Bearing and Race Kit, Inner 2 "
71-3 372364 060HU1011-1X 660-4-1051-17 Drum and Hub Assembly 2 "
71-4 373090 TIMK359A/354A 660-4-1051-21 Bearing and Race Kit, Outer 2 "
71-5 372364 060SR117-2 660-4-1051-23 Shaft, Axle R/H 1 "
372364 060SR117-3 660-4-1051-24 Shaft, Axle L/H 1 "
CD314 4-2-147
Rev 26
Chapter 4
1
3
5
5
4
2
Figure 2-72. Drive Shaft
4-2-148 CD314
Rev 27
Chapter 4
Table 2-72. Drive Shaft

Ind Number Number
72-1 452448 F2FP-7000GAPR T6-1008-111 Transmission, C-6, 3 Speed 1 1 & Up

252108 ------ 660-1-3056 Transmission/Shifter Kit (Durst) 1 "
72-2 373368 ------ 660-1-1116 Shaft, Drive 1 "
72-3 402530 330 T6-2006-107 U-Joint, Front (Note 1) 1 "
72-4 402530 2100153 T6-2002-107 U-Joint, Rear (Note 1) 1 "
72-5 452448 C6TZ-4A254B TPG-C6TZ-4A254B Saddle, U-Joint 4 "
72-6 452448 382884-S2 TPG-382884-S2 Bolt, Ø 5/16-24 x 1" Long 8 "
Note 1: Universal joint kit includes spider, seals, snap rings, bearings, and grease fitting.
CD314 4-2-149
Rev 29
Chapter 4
1
4
5
2
8
3
6
17
7 9
10
16
9 7
4 7
4
11 15
9
12
13 3
14
Figure 2-73. Brake Pedal Assembly
4-2-150 CD314
Rev 27
Chapter 4
Table 2-73. Brake Pedal Assembly

Ind Number Number
73-1 440230 ------ 660-2-1961 Stop, Brake Pedal 1 600 & Up
73-4 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
73-5 373317 65035 3/32 x 7/8 Pin, Cotter Ø 3/32" x 7/8" Long 3 "
73-6 267599 87443 T6-500-123 Pin, Park Brake 3 "
73-7 355032 280380 MD-CB1-129 Yoke 3 "
73-8 358417 ------ 660-2-1278 Brake Pedal Assembly 1 "
73-9 373317 36256 3/8-24 Nut, Hex Jam 3/8-24 3 "
73-10 402530 ------ 660-1-2392 Rod, Brake Pedal 1 "
73-11 372739 SYMN SF16248 MD-CB1-127 Bushing 2 "
73-12 440230 64-660-1-1106 660-1-1106 Anchor, Brake Bell Crank 2 "
73-13 373089 ------ 660-1-1105 Crank, Brake Bell 1 "
73-15 262531 ------ 660-1-1358 Rod, Brake 1 "
73-16 372750 ------ X3001-109 Coupling, Brake Rod 1 "
73-17 369032 204022687 660-1-1342 Hydro Boost Assembly 1 "
------ ------ 660-2-1108 Booster, Vacuum Brake - Opt. 1 "
402530 36-352 T6-6001-113 Master Cylinder - Opt. 1 1066 & Up
402530 653 T6-6001-109 Master Cylinder Kit - Opt. 1 Up to 1065
CD314 4-2-151
Rev 29
Chapter 4
Figure 2-74. Brake Line Schematic
4-2-152 CD314
Rev 21A
Chapter 4
Table 2-74. Brake Line Schematic

Ind Number Number
74-1 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 Note 1
402530 36-352 T6-6001-113 Master Cylinder 1 Note 2
74- 426774 ------ 660-1-1339 Hose, Booster 83" 1 "
74- 426774 ------ 660-1-1340 Hose, Booster Return 50" 1 "
74- 426774 ------ 660-1-1359 Hose, Tank Return 1 "
74-2 452448 D4TZ-2B257A 660-1-1110 Valve, Brake Proportioning - Cast Iron 1 600 & Up
74-3 426744 ------ T6-6011-141 Line, 20" Brake 1 "
74-4 410026 7911 T6-600-112 Adapter 2 "
74-5 426744 ------ 660-ND-1397 Adapter, Brake 2 "
74-6 410026 302X3 T6-8011-121 Connector 5 "
74-7 410026 ------ T6-6011-149 Line, 40" Brake 6 "
74-8 410026 7818 T6-600-114 Adapter, Brake Line to 1 "
Master Cylinder
74-9 410026 S306 T6-6011-151 Line, 6" Brake 1 "
74-10 426744 ------ 660-ND-1372 Fitting, Brake Line 2 "
74-11 426744 ------ MJ-ND-8010 Tee, Brake Line 1 "
74-12 426744 S330 T6-6011-161 Line, 30" Brake 2 "
74-13 426744 ------ T6-8013-143 Hose, Brake 2 "
372857 36646 9-200-111 Hose, Brake Front - Opt. 2 As Req'd
74- 402530 82699 T6-8013-145 Bolt, Brake Hose 2 600 & Up
74- 241766 ------ T6-8013-147 Washer, Brake Hose 2 "
74-14 410026 S351 5-100-101 Line, 51" Brake 1 "
74-15 426744 ------ T6-6011-111 Tee 1 "
74-16 402530 ------ MG-ND-531 Switch, Brake Light 1 "
74-17 452448 C8AZ-2B264A T6-8011-115 Switch, Brake Warning 1 "
Note 1: Used on all units equipped with Cummins/Onan diesel engines and all units S/N 1066 and up.
Note 2: Used on all units up to S/N 1065, except for units equipped with Cummins/Onan diesel engines.
CD314 4-2-153
Rev 27
Chapter 4
6
7
5
4
3
2 8
9
1
17
18 14
10
19
11 7
20 21
12
21
13
10
14
15
23
16
22 24 10
21
25
26
9
9
27
21
Figure 2-75. Brake Assembly
4-2-154 CD314
Rev 27
Chapter 4
Table 2-75. Brake Assembly

Ind Number Number
75-1 369032 0204022687 660-1-1342 Hydro-Booster Assembly 1 101 & Up

75-2 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
75-3 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
75-5 426744 ------ 660ND-1397 Adapter, Brake 1 "
75-6 426744 ------ T6-6011-141 Line, 20" Brake 2 "
75-7 426744 ------ T6-600-112 Adapter 2 "
75-8 410026 302X3 T6-8011-121 Connector 5 "
75-9 426744 ------ 5-100-101 Line, 51" Brake 3 "
75-10 426744 ------ T6-6011-149 Line, 40" Brake 3 "
75-11 426744 ------ T6-6011-151 Line, 6" Brake 1 Up to 8093
410026 S310 MH-ND-565 Line, 10" Brake 2 8093 & Up
75-12 426744 ------ 660-ND-1372 Fitting, Brake Line 2 101 & Up
75-13 ------ ------ 2FP-TEE Tee 1 "
75-14 426744 ------ 9-200-111 Hose, Front Brake 2 "
75-15 373317 ------ T6-8013-145 Bolt, Brake Hose 2 "
75-16 373317 475660 T6-8013-147 Washer, Brake Hose 4 "
75-17 410026 7818 T6-600-114 Adapter, Brake Line to Master Cylinder 1 "
75-18 410026 ------ T6-8011-107 Adapter, Brake Warning 1 "
75-19 376710 PCS-PV2 660-1-3045 Valve, Brake Proportioning 1 "
75-20 373089 ------ MG-ND-531 Switch, Brake 1 "
75-21 426744 ------ T6-6011-161 Line, 30" Brake 4 "
75-22 402020 22555667 MD-CB21-121 Clip 2 "
75-23 373317 37258 10-32 Nut, Top Lock Hex 10-32 25 "
75-24 373317 ------ 10-32 Washer, Flat 10/32" ID 50 "
75-25 373317 0708753 ------ P-Clamp, Vinyl COVO509ZI 29 "
75-26 373317 ------ 10-32 x ¾ Screw, Phillips Head 10-32 x ¾" Long 25 "
75-27 426744 ------ T6-6011-111 Tee 1 "
CD314 4-2-155
Rev 29
Chapter 4
Figure 2-76. Front Disc Brake Caliper Assembly
4-2-156 CD314
Rev 21A
Chapter 4
Table 2-76. Front Disc Brake Caliper Assembly

Ind Number Number
76-1 372857 18-4208R T6-8013-146 Caliper, R/H Rear, L/H Forward 1 600 & Up
76- 372857 18-4209L T6-8013-144 Caliper, L/H Rear, R/H Forward 1 "
76-2 402020 18012880 T6-8013-157 Piston 1 "
76-3 402530 524 T6-8013-153 Dust Boot Kit 1 "
76-4 402530 ------ T6-8013-149 Pads, Brake - Non-Organic 1 "
76-5 402530 82309 T6-8013-169 Clip, Retainer 1 "
76-6 356181 ------ T6-8013-159 Bolt, Caliper 2 "
76-7 402530 82342 T6-8013-167 Sleeve 2 "
76-8 402530 22660 T6-8013-165 Screw, Bleeder, Delco 1 "
76-9 402530 41-36646 9-200-111 Hose, Brake 1 "
76-10 241766 ------ T6-8013-147 Washer, Brake Hose 2 "
76-11 402530 NAPA82699 T6-8013-145 Bolt, Brake Hose 1 "
76- 402020 14023421 660-4-1050-30 Shield, L/H Caliper Mounting Bracket 1 As Req'd
76- 372364 044WB101-2 660-4-1050-31 Shield, R/H Caliper Mounting Bracket 1 "
CD314 4-2-157
Rev 29
Chapter 4
21 20
1 19
18
3 2
4 17
16
6 6 15
7
8
8
14
9
13
12
10
11
Figure 2-77. Rear Brake Assembly
4-2-158 CD314
Rev 26
Chapter 4
Table 2-77. Rear Brake Assembly

Ind Number Number
77- 372364 060WD105 060WD101 Brake Assembly, Drive Axle - L/H 1 101 & Up
372364 060WD106 060WD100 Brake Assembly, Drive Axle - R/H 1 "
77- 402530 80848 660-ND-1392 Brake Adjusting Kit, L/H 1 "
402530 80849 660-ND-1393 Brake Adjusting Kit, R/H 1 "
77- 402530 2253 660-ND-1394 Brake Springs Kit 1 "
77-1 402530 55358 660-1-1189 Shoes, Brake Drive Axle (set of 4/box) 1 "
77-2 402530 ------ ------ Spring, Upper (Note 3) 2 "
77-3 ------ ------ ------ Bolt, Flange 4 "
77-4 ------ ------ ------ Plate Assembly, R/H 1 "
------ ------ ------ Plate Assembly, L/H 1 "
77-5 ------ ------ ------ Lever, L/H 1 "
------ ------ ------ Lever, R/H 1 "
77-6 402530 ------ ------ Retainer, Hold Down Spring (Note 3) 4 "
77-7 402530 ------ ------ Cover (Note 2) 2 "
77-8 402530 ------ ------ Spring, Hold Down (Note 3) 4 "
77-9 402530 ------ ------ Cable Assembly (Note 2) 2 "
77-10 402530 ------ ------ Spring, L/H (Note 2) 1 "
402530 ------ ------ Spring, R/H (Note 2) 1 "
77-11 402530 ------ ------ Pin (Note 2) 2 "
77-12 402530 ------ ------ Lever (Note 2) 2 "
77-13 402530 ------ ------ Brake Adjusting Socket 1 "
with Screw - L/H (Note 2)
402530 ------ ------ Brake Adjusting Socket 1 "
with Screw - R/H (Note 2)
77-14 402530 ------ ------ Spring, Lower (Note 3) 2 "
77-15 402530 ------ ------ Guide, Cable (Note 2) 2 "
77-16 402530 37132 660-ND-1380 Cylinder, Wheel - L/H 1 "
369183 37133 660-ND-1379 Cylinder, Wheel - R/H 1 "
77-17 ------ ------ ------ Link, Connecting - Cylinder 4 "
77-18 ------ ------ ------ Washer, Flat 2 "
77-19 ------ ------ ------ Bolt, Anchor 2 "
77-20 ------ ------ ------ Cam Plate, L/H 1 "
------ ------ ------ Cam Plate, R/H 1 "
77-21 ------ ------ ------ Nut, Lock 2 "
Note 1: Quantities shown are for (1) axle, (2) wheels.

Note 2: These items are not sold separately. They are sold as part of the Brake Adjusting Kit (L/H or
R/H - P/N 660-ND-1392 and 660-ND-1393, respectively).
Note 3: These items are not sold separately. They are sold as part of the Brake Springs Kit (660-ND-1394).
CD314 4-2-159
Rev 26
Chapter 4
Figure 2-78. Park Brake Assembly
4-2-160 CD314
Rev 21B
Chapter 4
Table 2-78. Park Brake Assembly
Fig & Vendor Part

Ind Number
78-1 369150 0218-2900 T6-8005-101 Lever, Hand Brake 1 600 & Up

78-2 247378 ------ T6-8005-105 Angle, Hand Brake 2 "
78-3 373317 15007 ¼-20 x 1¼ Bolt, Hex Head Ø 4 "
¼-20 x 1¼" Long
78-4 373317 15109 3/8-16 x 1½ Bolt, Hex Head Ø 2 "
3/8-16 x 1½" Long
78-5 373317 65036 3/32 x 1 Pin, Cotter Ø 3/32" x 1" Long Ref. "
78-6 452448 ------ 660-2-2838 Cam and Lever w/ Tab - Wldmt 1 Note 1
78-7 347738 ------ T6-500-123 Pin, Park Brake 2 600 & Up
78-8 452448 38554-S2 TPG-385554-S2 Stud, 9/16-12-18 x 2.28 1 Note 1
373317 44880-S2 TPG-44880-S2 Washer, Flat 9/16" ID 1 "
373317 36861 TPG-386034-S100 Nut, Slotted 9/16-18 1 "
78-9 452448 D3TZ-2857-A TPG-D3TZ-2857A Clevis, Parking Brake 1 "
78-10 262531 ------ MD-CB21-115 Pin, Clevis 2 "
78-11 452448 D3TZ-2857-A TPG-D3TZ-2857A Clevis, Parking Brake 1 "
78-12 452448 ------ 660-2-2838 Cam and Lever w/ Tab 1 "
78-13 452448 D6TZ-2A703A TPG-D6TZ-2A703A Shield, Park Brake 1 "
78-14 452448 371887-S2 TPG-371887-S2 Nut, Lock 1-20 1 "
78-16 373317 ------ TPG-58675-S2 Bolt, ½-13 x 1½" Long 4 "
78-17 ------ ------ T6-8005-133 Nut, Lock 4 "
78-18 452448 BSTZ-2A636A T6-8005-135 Plate, Park Brake 1 "
78-19 ------ ------ T6-8005-137 Washer, Flat 4 "
78-20 452448 D3TZ-7089-B TPG-D3TZ-7089B Flange, Output 1 "
78-21 452448 D3TZ-2614-A TPG-D3TZ-2614A Drum, Parking Brake 1 "
78-22 402530 PB2086-RAY T6-8005-143 Shoes, Parking Brake (2), C-6 1 "
Note 1: Used on all units with the parking brake mounted on the transmission tail shaft.
Note 2: Used on all units with the parking brake at the rear wheels.
CD314 4-2-161
Rev 29
Chapter 4
Figure 2-78. Park Brake Assembly (Cont'd)
4-2-162 CD314
Rev 21B
Chapter 4
Table 2-78. Park Brake Assembly (Cont'd)
Fig & Vendor Part

Ind Number
78-23 452448 382884-S2 TPG-382884-S2 Bolt, 5/16-24 x 1" Long 8 600 & Up
78-24 452448 C6TZ-4A254-B TPG-C6TZ-4A254B Saddle, U-Joint 4 "
78-25 373386 ------ 660-1-1116 Shaft, Drive 1 "
78-26 383678 ------ T6-8005-147 Spring, Park Brake Assy, C-6 2 Note 1
78-27 402379 ------ T6-8005-149 Spring, Park Brake Assy, C-6 1 "
78-28 355032 2902 T6-1004-125 Yoke 2 "
78-29 369150 6222-132 660-3-0774-2 Cable, Park Brake 1 "
78-30 452448 D3TZ-2649A TPG-D3TZ-2649A Support, Brake Cable 1 "
78-31 452448 D3TA-2A701AA TPG-D3TA-2A701AA Pipe, Parking Brake Drain 1 "
78-32 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
78-33 452448 ------ TPG-C8HZ-7A002A Plug, Speedometer Gear Inlet 1 "
78-34 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
78-35 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 4 "
78- 295524 ------ 660-ND-1677 Cable, Brake Long 95" 1 Note 2
78- 295524 43101 660-ND-1678 Cable, Brake Short 51" 1 "
372750 ------ 660-3-1687 Anchor, Park Brake Cable 1 "
78- 372750 ------ 660-3-1688 Anchor, Axle Drum Cables 1 "
78- 383678 E0TZ-2A602A 660-ND-1679 Equalizer 1 "
78- 402530 8131412 660-1-1680 Rod, Adjusting 6" 1 "
78- 373317 ------ 660-1-1684 Nut, Coupling 1 "
78- 402645 ------ 42-100-801 Switch, Micro 1 As Req'd
78- 381404 BFG-430-LT 42-100-800 Connection, ½" Liquid Tight 1 "
78- 373089 ------ MH-2-606 Bracket, Park Brake 1 "
Engaged Light Switch
78- 402645 LSA1A CON 660-4-0532-2 Switch, Limit (Honeywell) 1 "
Note 1: Used on all units with the parking brake mounted on the transmission tail shaft.
Note 2: Used on all units with the parking brake at the rear wheels.
CD314 4-2-163
Rev 26
Chapter 4
1
4
2
10 9 3
5 12 19
11
12 15 21
7 6 18 20
22
8 16
13 23 29
2
14 15 17
24 30
25 31
26
27
28
Figure 2-79. Park Brake Assembly (Upper Position)
4-2-164 CD314
Rev 26
Chapter 4
Table 2-79. Park Brake Assembly (Upper Position)
Fig & Vendor Part

Ind Number
79-1 369150 ------ T6-8005-101 Lever, Hand Brake 1 1 & Up

79-2 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 "
79-3 402645 LSZ55E 660-4-0532-5 Arm, Switch Actuator for 1 As Req'd
Limit - Opt.
79-4 402645 LSA1A 660-4-0532-2 Switch, Limit (Honeywell) - Opt. 1 "
79-5 402645 ------ 10-32 x ¾ Screw, Phillips Ø 2 "
10-32 x ¾" Long - Opt.
79-6 ------ ------ 660-ND-2215 Relief, Strain 3/8 x ½ NPT - Opt. 1 "
79-7 247378 ------ T6-8005-105 Angle, Hand Brake 2 1 & Up
79-9 358417 ------ T6-8005-103 Bushing, Hand Brake 2 "
79-11 373317 33857 ¼ Washer, Flat ¼" ID 8 "
79-12 ------ 15109 3/8-16 x 1½ Bolt, Hex Head Ø 3 "
3/8-16 x 1½" Long
79-13 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 4 "
79-14 347738 ------ T6-500-123 Pin, Park Brake 2 "
79-15 355032 28030577 660-1-1913 Yoke, End - Adjustable 2 "
79-16 440230 ------ 660-1-1245 Anchor, Front Park Brake Cable 1 "
79-17 369150 6222-0132 660-3-0774-2 Cable, Park Brake 1 "
79-18 452448 ------ TPG-D3TZ-2649A Support, Brake Cable 1 "
79-19 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
79-20 373317 33862 9/16 Washer, Flat 9/16" ID 1 "
79-21 373317 65038 3/32 x 1½ Pin, Cotter Ø 3/32" x 1½" Long 1 "
79-22 373317 ------ ½ Nut, Castellated 1 "
79-23 452448 D3TZ-2A663D TPG-D3TZ-2A663D Bellcrank 1 "
79-24 452448 385555-S2 TPG-385555-S2 Spacer (Transmission Kit) 1 "
79-25 452448 385554-S2 TPG-385554-S2 Stud (Transmission Kit) 1 "
79-26 373317 33893 3/8 Washer, Lock 3/8" ID 2 "
79-27 373317 15111 3/8-16 x 2 Bolt, Hex Head Ø 2 "
3/8-16 x 2" Long
79-28 452448 ------ 660-2-2838 Cam and Lever w/ Tab - Wldmt 1 "
79-29 373317 ------ TPG-76009-S36 Pin, Clevis 5/16 x 1.00 2 "
79-30 452448 D3TZ-2857A TPG-D3TZ-2857A Clevis, Parking Brake 1 "
79-31 452448 C1TT-2857L TPG-C1TT-2857L Clevis 1 "
CD314 4-2-165
Rev 29
Chapter 4
7 2
8
10 22
9 3
10 4 23 26
17 25
6 27
5 2 28 29
11 16 24
15 30
12
14 18 31
13
19
20 5
21
Figure 2-80. Park Brake Assembly (Lower Position)
4-2-166 CD314
Rev 29
Chapter 4
Table 2-80. Park Brake Assembly (Lower Position)
Fig & Vendor Part

Ind Number
80-1 369150 ------ T6-8005-101 Lever, Hand Brake 1 100 & Up
80-2 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 "
80-3 247378 ------ T6-8005-105 Angle, Hand Brake 2 "
80-4 373089 ------ MH-2-606 Bracket, Park Brake Engaged 1 "
Light Switch
80-6 440230 ------ 660-1-1245 Anchor, Front Parking Brake 1 "
Cable
80-9 373317 33857 ¼ Washer, Flat ¼" ID 8 "
80-10 ------ 15109 3/8-16 x 1½ Bolt, Hex Head Ø 3 "
3/8-16 x 1½" Long
80-11 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 4 "
80-12 ------ ------ 660-ND-2215 Relief, Strain 3/8 x ½ NPT 1 "
80-13 402645 ------ 42-100-801 Switch, Micro 1 "
80-14 347738 ------ T6-500-123 Pin, Clevis 2 "
80-16 369150 6222-0132 660-3-0774-2 Cable, Park Brake 1 "
80-17 452448 ------ TPG-D3TZ-2649A Support, Brake Cable 1 "
80-18 452448 385554-S2 TPG-385554-S2 Stud (Transmission Kit) 1 "
80-19 373317 33893 3/8 Washer, Lock 3/8" ID 2 "
80-20 373317 15111 3/8-16 x 2 Bolt, Hex Head Ø 2 "
3/8-16 x 2" Long
80-21 452448 ------ 660-2-2838 Cam and Lever w/ Tab - Wldmt 1 "
80-22 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
80-24 452448 385555-S2 TPG-385555-S2 Spacer (Transmission Kit) 1 "
80-25 373317 33862 9/16 Washer, Flat 9/16" ID 1 "
80-26 373317 65038 3/32 x 1½ Pin, Cotter Ø 3/32" x 1½" Long 1 "
80-27 373317 ------ ½ Nut, Castellated 1 "
80-28 452448 D3TZ-2A663D TPG-D3TZ-2A663D Bellcrank 1 "
80-29 373317 ------ TPG-76009-S36 Pin, Clevis 5/16 x 1.00 2 "
80-30 452448 D3TZ-2857A TPG-D3TZ-2857A Clevis, Parking Brake 1 "
80-31 452448 C1TT-2857L TPG-C1TT-2857L Clevis 1 "
CD314 4-2-167
Rev 29
Chapter 4
Figure 2-81. Hydraulic Tank and Connections
4-2-168 CD314
Rev 21A
Chapter 4
Table 2-81. Hydraulic Tank and Connections

Ind Number Number
81-1 373345 ------ 660-4-1045 Tank, Hydraulic Assembly 1 8394 & Up
81-2 373345 5201 660-4-0013-11 Filler, Cap 1 "
81-3 373345 ------ 660-4-0013-19 Level, Sight Gauge 1 "
81-4 426744 6MJ-6MP 06-06-070102 Fitting, Straight 6MJ-6MP 1 "
81-5 426744 ------ 16-16-140137 Fitting, Straight 16MP-16MP 1 "
81-6 426744 ------ 660-2-3309 Line, Hydraulic Tank to Emergency 1 "
Pump
426744 ------ 660-2-3400 Line, SS Hydraulic Tank to 1 "
Emergency Pump - Opt.
81-7 426774 F3010606-12 660-1-1258 Hose, 25" OAL Pump Suction 1 "
(Ford 4.2)
426744 ------ 660-1-3017 Hose, Tank to Pump 1 "
(Perkins Tier II)
426744 ------ T6-9011-437 Hose, Reservoir to Pump P/S 1 "
(Deutz Tier II)
426744 ------ 660-1-3316 Hose, Hydraulic Tank to Pump 1 "
(Cummins)
81-8 372739 VMH2-A9 660-4-0010-12 Valve, Ball 1 "
81-9 ------ ------ ------ Adaptor, Straight Reducing - Male 1 "
81-10 373317 15109 3/8-16 x 1½ Bolt, Hex Head Ø 4 "
3/8-16 x 1½" Long
81-11 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
81-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
81-14 403166 ------ 660-4-0010-10 Filter, Hydraulic, w/ Indicator 1 "
81-15 402530 1551 660-4-0010-19 Element, Hydraulic Filter 1 "
81-16 426744 8MJ-12MP90 12-08-070202 Elbow, 90° 8MJ-12MP90 1 "
81-17 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 1 "
426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS - Opt. 1 "
81- 373345 ------ HC-LIP-S-12 Seal Kit, Hydraulic Tank 1 "
81- ------ ------ 660-ND-1504 Filter, Water Separator - Hydraulic 1 "
CD314 4-2-169
Rev 29
Chapter 4
Figure 2-82. Hydraulic Tank Heater Assembly
4-2-170 CD314
Rev 21A
Chapter 4
Table 2-82. Hydraulic Tank Heater Assembly

Ind Number Number
82-1 ------ ------ 660-4-1473 Tank Assembly, Hydraulic w/ Heater 1 As Req'd
82-2 373345 ------ 660-4-1045 Tank, Hydraulic Assembly 1 600 & Up
82-3 ------ ------ ------ Heat Exchanger 1 As Req'd
82-4 ------ ------ ------ Bracket, R/H 1 "
82-5 ------ ------ ------ Bracket, L/H 1 "
82-6 ------ ------ ------ Plate, Clamping 2 "
82-7 ------ ------ 6MP-6FP-90 Fitting, 6MP-6FP-90 2 "
82-8 410026 A6770 T6-1211-135 Cock, Fuel Shut-Off 2 "
82-9 ------ ------ ------ Washer, Lock 2 "
82- ------ ------ 6MP-3/8 Fitting, 6MP - 3/8 Hose Barb 2 "
82- ------ ------ ------ Seal Kit, Hydraulic Tank 1 600 & Up
CD314 4-2-171
Rev 26
Chapter 4
19
1
3 4
2 12
13
14
7 15
16
5
6 8 11
9 17
10
18
Figure 2-83. Hydraulic Pump Assembly - Ford 300
4-2-172 CD314
Rev 26
Chapter 4
Table 2-83. Hydraulic Pump Assembly - Ford 300

Ind Number Number
83-1 403166 ------ 660-1-2414 Belt, Hydraulic Pump 1 100 & Up
83-2 403166 ------ 660-1-2415 Pulley - ¾" (For Industrial Belt) 1 "
83-3 373317 15110 3/8-16 x 1¾ Bolt, Hex Head Ø 3/8-16 x 1¾" Long 2 "
83-4 350000 ------ 660-4-1132 Bracket, Hydraulic Pump 1 "
83-5 373317 33859 3/8 Washer, Flat 3/8" ID 2 "
83-6 373317 ------ 3/8-24 Nut, Jam 3/8-24 4 "
83-7 347738 ------ T6-500-123 Pin, Park Brake 1 "
83-8 452448 ------ 660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 1 "
83-9 ------ ------ 3/8-24 x 5 Rod, Adjusting Ø 3/8-24 x 5" Long 1 "
83-10 426774 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 "
(Hyd. Tank to Pump)
83-11 ------ ------ 12-20-70120 Fitting, Straight 12MJ-20MB 1 "
83-12 373089 ------ 660-1-1164 Spacer, Hydraulic Pump 1 "
83-14 373317 33859 3/8 Washer, Flat 3/8" ID 2 "
83-15 403166 ------ 660-4-0010-1 Pump, Hydraulic 1 "
83-16 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
83-17 426744 ------ 06-08-070120 Fitting, Straight 6MJX 8MB 1 "
83-18 426774 ------ 660-1-1254 Hose, 37" Pump Pressure 1 "
Swivel Both Ends
83-19 364189 C5TZ-6A312B 660-1-1311 Pulley - Gas (For Hyd. Pump Belt) 1 "
CD314 4-2-173
Rev 27
Chapter 4
10
8
3
2
5
6
11
4
9
12 1
Figure 2-84. Hydraulic Pump Assembly - Ford 4.2L
4-2-174 CD314
Rev 29
Chapter 4
Table 2-84. Hydraulic Pump Assembly - Ford 4.2L

Ind Number Number
84-1 262531 ------ 660-3-2922 Mount, Hydraulic Pump - Lower Half 1 6300-7015
84-2 262531 ------ 660-3-2921 Mount, Hydraulic Pump - Upper Half 1 "
84-3 372739 ------ 660-1-2912 Pump, Hydraulic 1 6300 & Up
84-4 372739 ------ 660-1-2914 Key, Hydraulic Pump 1 "
84-5 372739 ------ 660-2-2913 Pulley, Hydraulic Pump 1 "
84-6 372739 42314 660-1-2933 Fitting, 45° Male JIC 1 "
84-8 ------ ------ ------ Elbow, 90° Adjustable ORB - 1 "
Male ½" JIC to Male 5/8" O-Ring
84-9 426774 ------ 660-1-1254 Hose, 37" OAL Pump Pressure 1 "
Swivel
84-10 263516 ------ 660-2-2931 Guard, Fan Belt Cover 1 "
84-11 372857 K060990 660-1-2904 Belt, Accessories Drive 660 4.2L V6 1 "
84-12 452448 ------ 660-1-3059 Bracket, Hydraulic Pump 1 7016 & Up
CD314 4-2-175
Rev 29
Chapter 4
Figure 2-85. Hydraulic Pump Assembly - Cummins/Onan, Perkins 4.135/4.236
4-2-176 CD314
Rev 21A
Chapter 4
Table 2-85. Hydraulic Pump Assembly - Cummins/Onan, Perkins 4.135/4.236

Ind Number Number
85-1 403166 ------ 660-4-0010-1 Pump, Hydraulic 1 100 & Up
85- 372739 922733 660-4-0010-1K Seal Kit 1 "
------ ------ 660-4-1324 Bracket, Hyd. Pump Mounting - Onan 1 Note 2
262531 ------ 660-4-1643 Bracket, Hydraulic Pump Mounting 1 Note 3
------ ------ 660-4-1187 Bracket, Hydraulic Pump Mounting 1 Note 4
373089 ------ 660-4-1097 Mount, Hydraulic Pump, 4.236 1 Note 5
85-3 263516 ------ 660-1-1514 Spacer, Onan Hyd. Pump 1 Note 2
373089 ------ 660-1-1164 Spacer, Hydraulic Pump 1 100 & Up
85-4 ------ ------ 660-1-0410 Rod, Adjust 1 "
85-5 403166 AC80-¾ 660-1-1194 Pulley, Hydraulic Pump 1 Notes 4-5
403166 ------ 660-1-2415 Pulley, ¾" for Industrial Belt 1 100 & Up
364189 C5TZ-6A312B 660-1-1311 Pulley (for Hyd. Pump Belt) 1 Note 6
85-6 403166 A46 660-1-2414 Belt, Hydraulic Pump Fractional HP 1 100 & Up
372857 15465 660-ND-1450 Belt, Onan Hydraulic Pump 1 Note 2
402530 25-9463 660-ND-1646 Belt, (Same as T6-9011-576) 1 Note 3
373347 L442 660-1-1200 Belt, Hydraulic Pump 4.135 & 4.236 1 Note 4
372857 A45 660-1-2222 Belt, 47" Hyd. Pump - Perkins 1 "
85-7 347738 ------ T6-500-123 Pin, Park Brake 1 100 & Up
85- 452448 ------ 660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 1 "
85-8 ------ ------ ------ Pin, Cotter 1 "
85-10 426774 ------ 660-1-1177 Hose, 97" Pump Suction 1 "
Note 1: This assembly is obsolete, and no longer applies to newer units. Please reference
for older units only.
Note 2: Units equipped with Cummins/Onan engine through serial number 1868.
Note 3: Units equipped with Cummins/Onan engine after serial number 1868.
Note 4: Units equipped with Perkins 4.135 diesel engine.
Note 5: Units equipped with Perkins 4.236 or 1000-4 diesel engine.
Note 6: Bolts to front of crank.
CD314 4-2-177
Rev 27
Chapter 4
1 3
4
8
7
6
Figure 2-86. Hydraulic Pump Assembly - Cummins B3.3
4-2-178 CD314
Rev 29
Chapter 4
Table 2-86. Hydraulic Pump Assembly - Cummins B3.3

Ind Number Number
86-1 372739 V10-1S6S- 660-2-3310 Pump, Hydraulic 1 8394 & Up
11C-20L
86-2 426744 ------ 08-08-070120 Fitting, Straight 8MJx8MB 1 "
86-3 426744 ------ 660-1-3315 Hose, Hydraulic Pump To Manifold 1 "
86-4 426744 ------ 660-1-2447 Fitting, Straight, Hydraulic Pump 1 "
12MJ-16MB
86-5 426744 ------ 660-1-3316 Hose, Hydraulic Tank to Pump 1 "
86-6 373317 ------ M10 x 30 Bolt, Hex Head M10 x 30mm 2 "
CLS 10.9, DIN 933
86-7 373317 ------ M10 Washer, Lock M10mm 2 "
DIN127B L/W, PLN
86-8 373317 ------ M10 Washer, Flat M10mm 2 "
DIN125 F/W, PLN
CD314 4-2-179
Rev 29
Chapter 4
12
11
15 10
16
17
18
3 1
14 13
9
19
8
4
7
5
2
6
Figure 2-87. Hydraulic Pump Assembly - Perkins 1004
4-2-180 CD314
Rev 26
Chapter 4
Table 2-87. Hydraulic Pump Assembly - Perkins 1004

Ind Number Number
87-1 373082 ------ 660-1-1139 Belt, 44" Hydraulic Pump 1 100 & Up
87-2 372739 AC60-¾ 660-1-1196 Pulley, 6" Hyd. Pump 1 "
87-4 373317 33859 3/8 Washer, Flat 3/8" ID 2 "
87-6 452448 ------ 660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 1 "
87-7 ------ ------ 3/8-24 x 5 Rod, Adjusting Ø 3/8-24 x 5" Long 1 "
87-8 ------ ------ 3/8-24 Nut, Jam 3/8-24 4 "
87-9 373317 33859 3/8 Washer, Flat 3/8" ID 2 "
87-10 373089 ------ 660-4-1097 Mount, Hydraulic Pump 1 "
87-11 373089 ------ 660-1-1164 Spacer, Hydraulic Pump 1 "
87-12 403166 ------ 660-4-0010-1 Pump, Hydraulic 1 "
87-13 347738 ------ T6-500-123 Pin, Park Brake 1 "
87-14 ------ ------ 12-20-70120 Fitting, Straight 12MJ-20MB 1 "
87-15 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
87-16 426744 ------ 06-08-070120 Fitting, Straight 6MJ x 8MB 1 "
87-17 426744 ------ 08-08-070220 Elbow, 90° 8MJ x 8MB90 1 "
(Manifold to Hyd. Pump)
87-19 ------ ------ 660-4-1177 Hose, 97" Pump Suction 1 "
(Hyd. Tank to Hyd. Pump)
CD314 4-2-181
Rev 27
Chapter 4
1
2
3
10 4
5
6
8
7
9
Figure 2-88. Hydraulic Pump Assembly - Perkins Tier II
4-2-182 CD314
Rev 27
Chapter 4
Table 2-88. Hydraulic Pump Assembly - Perkins Tier II

Ind Number Number
88-1 261943 ------ 660-1-3020 Adapter, Hydraulic Pump 1 7292 & Up
(Perkins Tier II)
88-2 ------ ------ ------ Gasket (Comes with Engine) 1 "
88-3 372192 V10-1S6S11C20RH 660-1-2287 Pump, Hydraulic Spline Shaft 1 "
88-4 373317 40223 M10 Washer, Flat 10mm 2 "
88-5 373317 40253 M10 Washer, Lock 10mm 2 "
88-6 373317 40694 M10-1.5 x 30 Bolt, Hex Head 2 "
M10-1.5 x 30mm Long
88-8 426744 ------ 660-1-2447 Fitting, Hydraulic Pump 1 "
88-9 426744 ------ 660-1-3018 Hose, Pump to Pressure 1 "
(Perkins Tier II)
88-10 426744 ------ 660-1-3017 Hose, Tank to Pump 1 "
(Perkins Tier II)
CD314 4-2-183
Rev 27
Chapter 4
Figure 2-89. Hydraulic Pump Assembly - Deutz
4-2-184 CD314
Rev 21A
Chapter 4
Table 2-89. Hydraulic Pump Assembly - Deutz

Ind Number Number
89-1 281359 417-5719 660-1-2344 Extender, Spline Shaft, Hyd. Pump 1 As Req'd
89-2 281359 417-5721 660-1-2345 Sleeve, Spline Shaft Extender 1 "
89-3 372739 ------ 660-1-2287 Pump, Hydraulic Spline Shaft 1 "
89-4 426744 ------ 660-1-2447 Fitting, Hyd. Pump Inlet 12MJ-16MB 1 "
89-5 426744 ------ MI-ND-803 Fitting, Hydraulic 6-6FTX 1 "
Swivel Both Ends
89-8 373317 ------ M10-1.5 x 30 Bolt, Metric M10-1.5 x 30mm Long 2 "
89-9 373317 ------ M10 Washer, Flat M10 2 "
89-10 373317 ------ M10 Washer, Lock M10 2 "
CD314 4-2-185
Rev 26
Chapter 4
7 8
13
4
95
12
11
76
89
88 1
1
77
5 2 94
6 26
34 93
87 25
10 75 74 40
11 73 86
3 45
71 72 92
12
70
91
4 69 38
13 7 53 90
8
9 83 85
15 51 52 80 81
16 14 49
50 78
47 82
26 48 79 84
68
46
45 64 67
44 66
65
43 52
17 42 61
41
21 60
18 22 8 7 63
40 54 62
52
19 23 56 57 58 59
25 24
55
20 39
26 37 38
27
28 36
29 31
30 32 33 34 35
Figure 2-90. Hydraulic Assembly - Ford 300, Deutz, Perkins (Up to S/N 6200)
4-2-186 CD314
Rev 26
Chapter 4
Table 2-90. Hydraulic Assembly - Ford 300, Deutz, Perkins (Up to S/N 6200)
Fig & Vendor Part Tug Part Fig & Vendor Part Tug Part
Code Description Qty Effective Code Description Qty Effective
Ind Number Number Ind Number Number
90-1 426744 ------ 08-06-070202 Elbow, 90° 8MP-6MJ90 2 Up to 6200 90-30 426744 ------ 660-ND-2212-18 Line, Hydraulic #18 (660) 1 Up to 6200
90-2 426774 ------ 660-ND-2212-11 Line, Hydraulic #11 (660) 1 " 426744 ------ 660-ND-2213-18 Line, Hydraulic #18 - SS (CE Opt.) 1 As Req'd
426744 ------ 660-ND-2213-11 Line, Hydraulic #11 - SS (CE Opt.) 1 As Req'd 90-31 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 Up to 6200
90-3 426744 ------ 660-1-1175 Hose, 112" OAL 2 Up to 6200 Both Ends
(Steer Valve to Steer Cyl.) (Control Valve to Union Fitting)
90-4 426744 ------ 04-06-070102 Fitting, Straight 6MJ-4MP 2 " 90-32 ------ ------ 06-08-070302 Elbow, 90° 6MJ-8MP90 3 "
90-5 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 2 " 90-33 426744 ------ 08-08-070202 Elbow, 90° 8MJ-8MP90 1 "
90-6 403166 ------ 660-2-1031 Cylinder, Power Steer 1 " 90-34 426744 ------ 12-08-070202 Elbow, 90° 8MJ-12MP90 2 Up to 6200
90-7 ------ ------ 04-04-04-140438 Fitting, Tee 4FP-4FP-4FP 3 " 90-35 403166 5PYTE-4-4-HP 660-4-0010-2 Valve, Control Conveyor Lift 1 "
90-8 426744 4MP-4MP 04-04-140137 Fitting, Straight 4MP-4MP 3 " 90-36 426744 ------ 12-08-070102 Fitting, Straight 8MJ-12MP 1 "
90-9 426744 ------ 06-08-140137 Fitting, Straight 8MP-6MP 2 " 90-37 426744 ------ 660-ND-2212-06 Line, Hydraulic #6 (660) 1 "
90-10 426774 ------ 660-1-1338 Hose, Lift Cylinder, 39" 2 " 426744 ------ 660-ND-2213-6 Line, Hydraulic #6 - SS (CE Opt.) 1 As Req'd
90-11 ------ ------ 04-06-070204 Elbow, 90° 6MJ-4MP90 2 " 90-38 426744 ------ 08-08-070221 Elbow, 90° 8MJ-8FJ90 2 Up to 6200
90-12 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 2 " 90-39 ------ ------ 600-ND-2822-2 Union, 6M to 8MJIC 1 "
90-13 358417 ------ 660-4-0010-3 Valve, Holding 2 " 90-40 426744 ------ 08-070118 Nut, 8BLKHD 4 "
90-14 426774 ------ 660-1-1340 Hose, Booster Return, 50" 1 " 90-41 426744 ------ 660-ND-2212-17 Line, Hydraulic #17 (660) 1 "
(Boost to Manifold) 426744 ------ 660-ND-2213-17 Line, Hydraulic #17 - SS (CE Opt.) 1 As Req'd
90-15 426774 ------ 660-1-1359 Hose, Tank Return 1 " 90-42 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 1 Up to 6200
(Boost to Manifold) 90-43 426744 ------ 660-ND-2212-26 Line, Hydraulic #26 (660) 1 "
90-16 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 " 426744 ------ 660-ND-2213-26 Line, Hydraulic #26 - SS (CE Opt.) 1 As Req'd
90-17 426774 ------ 660-1-1339 Hose, Booster 83" 1 " 90-44 426744 ------ 660-ND-2212-9 Line, Hydraulic #9 1 Up to 6200
(Boost to Steer Valve) 426744 ------ 660-ND-2213-9 Line, Hydraulic #9 - SS (CE Opt.) 1 As Req'd
90-18 426774 ------ 660-1-1175 Hose, 112" OAL 1 " 90-45 426744 ------ 08-08-070701 Elbow, 90° 8MJ-BLKHD90 2 Up to 6200
(Steer Valve to Union Fitting) 90-46 426744 ------ 06-06-070601 Fitting, Straight 6MJ-6BLKHD 2 "
90-19 372192 291-1034-001 660-1-3028 Valve, Steer 1 " 90-47 426744 ------ 08-08-08-070958 Fitting, Tee 8MJ-8BLKHD-8MJ 1 "
90-20 426744 ------ 06-06-070120 Fitting, Straight 6MJ x 6MB 4 " 90-48 426744 ------ 660-ND-2212-20 Line, Hydraulic #20 (660) 1 "
90-21 426744 ------ 660-ND-2212-07 Line, Hydraulic #7 (660) 1 " 426744 ------ 660-ND-2213-20 Line, Hydraulic #20 - SS (CE Opt.) 1 As Req'd
426744 ------ 660-ND-2213-7 Line, Hydraulic #7 - SS (CE Opt.) 1 As Req'd 90-49 426744 ------ 660-ND-2212-12 Line, Hydraulic #12 (660) 1 Up to 6200
90-22 403166 ------ 660-4-0010-20 Valve, Relief 1 Up to 6200 426744 ------ 660-ND-2213-12 Line, Hydraulic #12 - SS (CE Opt.) 1 As Req'd
90-23 426744 ------ 660-ND-2212-05 Line, Hydraulic #5 (660) 1 " 90-50 372739 6602-06-06-06 660-6602- Fitting, Tee 3/8" MT - 1 Up to 6200
426744 ------ 660-ND-2213-5 Line, Hydraulic #5 - SS (CE Opt.) 1 As Req'd 06-06-06 3/8" 37° FSwivel - 3/8" MT
90-24 426744 ------ 06-08-070202 Elbow, 90° 8MJ-6MP90 2 Up to 6200 90-51 ------ ------ 660-11-2682 Cap, 6FJIC 2 "
90-25 426744 ------ 06-06-070701 Elbow, 90° 6MJ-BLKHD90 4 " 90-52 426744 ------ 06-08-070120 Fitting, Straight 6MJ-8MB 4 "
90-26 426744 ------ 06-070118 Nut, 6BLKHD 6 " 90-53 426744 ------ 08-08-070220 Elbow, 90° 8MJ-8MB90 1 "
90-27 373317 33861 ½ Washer, Flat ½" ID 6 " 90-54 426744 ------ 08-08-070320 Elbow, 45° 8MJ-8MB45 1 "
90-28 426744 ------ 12-12-140239 Elbow, 90° 12MP-12FP90 1 "
90-29 426744 ------ 12-08-070102 Elbow, 90° 8MP-12MP90 1 "
CD314 4-2-187
Rev 29
Chapter 4
7 8
13
4
95
12
11
76
89
88 1
1
77
5 2 94
6 26
34 93
87 25
10 75 74 40
11 73 86
3 45
71 72 92
12
70
91
4 69 38
13 7 53 90
8
9 83 85
15 51 52 80 81
16 14 49
50 78
47 82
26 48 79 84
68
46
45 64 67
44 66
65
43 52
17 42 61
41
21 60
18 22 8 7 63
40 54 62
52
19 23 56 57 58 59
25 24
55
20 39
26 37 38
27
28 36
29 31
30 32 33 34 35
Figure 2-90. Hydraulic Assembly - Ford 300, Deutz, Perkins (Up to S/N 6200) (Cont'd)
4-2-188 CD314
Rev 26
Chapter 4
Table 2-90. Hydraulic Assembly - Ford 300, Deutz, Perkins (Up to S/N 6200) (Cont'd)
Fig & Vendor Part Fig & Vendor Part Tug Part
Code Tug Part Number Description Qty Effective Code Description Qty Effective
Ind Number Ind Number Number
90-55 372739 8MJ-8FJX90 660-1-2678 Elbow, 90° 8M-8FJIC 1 Up to 6200 90-76 ------ ------ M10-1.5 x 30 Bolt, Hex Head M10-1.5 x 30mm 2 Up to 6200
90-56 372739 6400-08-08-0 660-6400-08-08-0 Fitting, Straight 1 " Long - w/ Lock and Flat Washer
8MJIC-8MSAE O-Ring 90-77 426744 ------ 08-08-070120 Fitting, Straight 6MJ-8MB 1 "
90-57 403166 ------ 660-4-0010-30 Manifold, Hydraulic, Large 1 " 426744 ------ 08-08-070220 Elbow, 90° 8MJ-8MB90 1 "
90-58 ------ ------ 660-ND-2822-1 Hose, 18" 8FJIC 90-8FJIC Ends 1 " 90-78 426744 ------ 08-08-070220 Elbow, 90° 8MJC-8MSAE O-Ring 1 "
90-59 372739 5406-P-04 660-5406-P-04 Plug, ¼MP 1 " 90-79 426744 ------ 08-08-070120 Fitting, Straight 8MJ-8MB 1 "
90-60 426744 ------ 660-1-2675 Hose, 13" 8FJIC 45° Ends 1 " 90-80 426744 ------ 08-08-08-070401 Fitting, Tee 8MJIC-8MJIC-8MJIC 1 "
90-61 372192 201L322400 / 660-ND-1371 Gauge, Hydraulic Pressure 1 " 90-81 426744 ------ 660-ND-2212-22 Line, Hydraulic #22 (660) 1 "
9767150 426774 ------ 660-ND-2213-22 Line, Hydraulic #22 - SS (CE Opt.) 1 As Req'd
90-62 426744 ------ 06-06-070221 Elbow, 90° 6MJ-6FJ90 1 " 90-82 426744 ------ 660-ND-2212-8 Line, Hydraulic #8 1 Up to 6200
90-63 403166 ------ 660-1-1148 Pump, Hydraulic Emergency 1 " 426744 ------ 660-ND-2213-8 Line, Hydraulic #8 - SS (CE Opt.) 1 As Req'd
90-64 ------ ------ ------ Elbow, 90° 6MB-6MJ90 1 " 90-83 426744 ------ 16-12-070102 Fitting, Straight 12MJ-16MP 1 Up to 6200
90-65 426774 ------ 660-ND-2212-11 Line, Hydraulic, #11 (660) 1 " 90-84 426744 ------ 06-06-070220 Elbow, 90° 6MJ-6MB90 1 "
426774 ------ 660-ND-2213-11 Line, Hydraulic, #11 - SS (CE Opt.) 1 As Req'd 90-85 426744 ------ 16-16-140137 Fitting, Straight 16MP-16MP 1 "
90-66 372739 VMH2-A9 660-4-0010-12 Valve, Ball 1 Up to 6200 90-86 426744 ------ 660-ND-2212-13 Line, Hydraulic #13 (660) 1 "
90-67 426744 ------ 06-06-070102 Fitting, Straight 6MJ-6MP 1 " 426744 ------ 660-ND-2213-13 Line, Hydraulic #13 - SS (CE Opt.) 1 As Req'd
90-68 373345 ------ 660-4-1045 Tank, Hydraulic Assembly 1 " 90-87 ------ ------ ------ Elbow, 90° 8MJ-8MJ90 2 Up to 6200
90-69 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 (660) 1 " 90-88 403166 ------ 660-ND-1396 Valve, Electric Body 1 "
426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS (CE Opt.) 1 As Req'd 90-89 426774 ------ 660-1-1254 Hose, 37" Pump 1 "
90-70 426744 ------ 660-1-2674 Hose, 22" 8FJIC Ends 1 Up to 6200 (Pressure Swivel to Body Valve)
90-71 426744 ------ 660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) 1 " 90-90 426744 ------ 12-12-140137 Fitting, Straight 12MP-12MP 1 "
(Deutz) 90-91 403166 ------ 660-4-0010-10 Filter, Hydraulic w/ Indicator 1 "
426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 " 90-92 426744 ------ 08-08-070601 Fitting, Straight 8MJBLKHD-UN 1 "
(Ford 300) 90-93 426744 ------ 660-ND-2212-23 Line, Hydraulic #23 (660) 1 "
426744 ------ 660-1-1255 Hose, 70" Pump Pressure 1 " 426744 ------ 660-ND-2213-23 Line, Hydraulic #23 - SS (CE Opt.) 1 As Req'd
(Manifold to Hyd. Pump) (Perkins) 90-94 426744 ------ 660-1-1250 Hose, 26" OAL 2 Up to 6200
90-72 426744 ------ 660-ND-2212-24 Line, Hydraulic #24 (660) 1 " (Lines to Rear Lift Cyl.)
426744 ------ 660-ND-2213-24 Line, Hydraulic #24 - SS (CE Opt.) 1 As Req'd 90-95 426744 ------ 660-ND-2212-10 Line, Hydraulic #10 (660) 1 "
90-73 426744 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 Up to 6200 426744 ------ 660-ND-2213-10 Line, Hydraulic #10 - SS (CE Opt.) 1 As Req'd
(Ford 300, Deutz)
------ ------ 660-4-1177 Hose, 97" Pump Suction 1 "
(Hyd. Tank to Hyd. Pump) (Perkins)
90-74 426744 ------ 12-20-070120 Fitting, Straight 12MJ-20MB 1 "
90-75 329499 ------ 660-1-2287 Pump, Hydraulic Spline Shaft - Deutz 1 "
403166 ------ 660-4-0010-1 Pump, Hydraulic - Ford 300, Perkins 1 "
CD314 4-2-189
Rev 29
Chapter 4
7 8
13
4
95
12
11
89
52 88
76 1
1
77
5 2 94
6 26
34 93
87 25
10 40
11 74
3 86 45
75 73
71
72 92
12
70
91
4 69 38
13 7 53 90
8
9 81 83 85
15 51 52 80
16 14 49
50 78
47 82
26 48 79 84
68
46
45 64 67
44 66
65
43 52
17 42 61
41
21 60
18 22 8 7 63
40 54 62
52
19 23 56 57 58 59
25 24
55
20 39
26 37 38
27
28 36
29 31
30 32 33 34 35
Figure 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200)
4-2-190 CD314
Rev 26
Chapter 4
Table 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200)
Fig & Vendor Part Tug Part Fig & Vendor Part
Code Description Qty Effective Code Tug Part Number Description Qty Effective
Ind Number Number Ind Number
91-1 426744 ------ 08-06-070202 Elbow, 90° 8MP-6MJ90 2 Up to 6200 91-32 ------ ------ 06-08-070302 Elbow, 90° 6MJ-8MP90 3 Up to 6200
91-2 426774 ------ 660-ND-2212-11 Line, Hydraulic #11 (660) 1 " 91-33 426744 ------ 08-08-070202 Elbow, 90° 8MJ-8MP90 1 "
426774 ------ 660-ND-2213-11 Line, Hydraulic #11 - SS (CE Opt.) 1 As Req'd 91-34 426744 ------ 12-08-070202 Elbow, 90° 8MJ-12MP90 2 "
91-3 426744 ------ 660-1-1175 Hose, 112" OAL 2 Up to 6200 91-35 403166 5PYTE-4-4-HP 660-4-0010-2 Valve, Control Conveyor Lift 1 "
(Steer Valve to Steer Cyl.) 91-36 426744 ------ 12-08-070102 Fitting, Straight 8MJ-12MP 1 "
91-4 426744 ------ 04-06-070102 Fitting, Straight 6MJ-4MP 2 " 91-37 426744 ------ 660-ND-2212-06 Line, Hydraulic #6 (660) 1 "
91-5 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 2 " 426744 ------ 660-ND-2213-6 Line, Hydraulic #6 - SS (CE Opt.) 1 As Req'd
91-6 403166 ------ 660-2-1031 Cylinder, Power Steer 1 " 91-38 426744 ------ 08-08-070221 Elbow, 90° 8MJ-8FJ90 2 Up to 6200
91-7 ------ ------ 04-04-04-140438 Fitting, Tee 4FP-4FP-4FP 3 " 91-39 ------ ------ 600-ND-2822-2 Union, 6M to 8MJIC 1 "
91-8 426744 4MP-4MP 04-04-140137 Fitting, Straight 4MP-4MP 3 " 91-40 426744 ------ 08-070118 Nut, 8BLKHD 4 "
91-9 426744 ------ 06-08-140137 Fitting, Straight 8MP-6MP 2 " 91-41 426744 ------ 660-ND-2212-17 Line, Hydraulic #17 (660) 1 "
91-10 426774 ------ 660-1-1338 Hose, Lift Cylinder, 39" 2 " 426744 ------ 660-ND-2213-17 Line, Hydraulic #17 - SS (CE Opt.) 1 As Req'd
91-11 ------ ------ 04-06-070204 Elbow, 90° 6MJ-4MP90 2 " 91-42 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 1 Up to 6200
91-12 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 2 " 91-43 426744 ------ 660-ND-2212-26 Line, Hydraulic #26 (660) 1 "
91-13 358417 ------ 660-4-0010-3 Valve, Holding 2 " 426744 ------ 660-ND-2213-26 Line, Hydraulic #26 - SS (CE Opt.) 1 As Req'd
91-14 426774 ------ 660-1-1340 Hose, Booster Return, 50" 1 " 91-44 426744 ------ 660-ND-2212-9 Line, Hydraulic #9 1 Up to 6200
(Boost to Manifold) 426744 ------ 660-ND-2213-9 Line, Hydraulic #9 - SS (CE Opt.) 1 As Req'd
91-15 426774 ------ 660-1-1359 Hose, Tank Return 1 " 91-45 426744 ------ 08-08-070701 Elbow, 90° 8MJ-BLKHD90 2 Up to 6200
(Boost to Manifold) 91-46 426744 ------ 06-06-070601 Fitting, Straight 6MJ-6BLKHD 2 "
91-16 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 " 91-47 426744 ------ 08-08-08-070958 Fitting, Tee 8MJ-8BLKHD-8MJ 1 "
91-17 426774 ------ 660-1-1339 Hose, Booster 83" 1 " 91-48 426744 ------ 660-ND-2212-20 Line, Hydraulic #20 (660) 1 "
91-18 426774 ------ 660-1-1175 Hose, 112" OAL 1 " 91-49 426744 ------ 660-ND-2212-12 Line, Hydraulic #12 (660) 1 Up to 6200
(Steer Valve to Union Fitting) 426744 ------ 660-ND-2213-12 Line, Hydraulic #12 - SS (CE Opt.) 1 As Req'd
91-19 372192 291-1034-001 660-1-3028 Valve, Steer 1 " 91-50 372739 6602-06-06-06 660-6602- Fitting, Tee 3/8" MT - 1 Up to 6200
91-20 426744 ------ 06-06-070120 Fitting, Straight 6MJ x 6MB 4 " 06-06-06 3/8" 37° FSwivel - 3/8" MT
91-21 426744 ------ 660-ND-2212-07 Line, Hydraulic #7 (660) 1 " 91-51 ------ ------ 660-11-2682 Cap, 6FJIC 2 "
426744 ------ 660-ND-2213-7 Line, Hydraulic #7 - SS (CE Opt.) 1 As Req'd 91-52 426744 ------ 06-08-070120 Fitting, Straight 6MJ-8MB 4 "
91-22 403166 ------ 660-4-0010-20 Valve, Relief 1 Up to 6200 91-53 426744 ------ 08-08-070220 Elbow, 90° 8MJ-8MB90 1 "
91-23 426744 ------ 660-ND-2212-05 Line, Hydraulic #5 (660) 1 " 91-54 426744 ------ 08-08-070320 Elbow, 45° 8MJ-8MB45 1 "
426744 ------ 660-ND-2213-5 Line, Hydraulic #5 - SS (CE Opt.) 1 As Req'd 91-55 372739 8MJ-8FJX90 660-1-2678 Elbow, 90° 8M-8FJIC 1 "
91-24 426744 ------ 06-08-070202 Elbow, 90° 8MJ-6MP90 2 Up to 6200 91-56 372739 6400-08-08-0 660-6400-08-08-0 Fitting, Straight 8MJIC-8MSAE 1 "
91-25 426744 ------ 06-06-070701 Elbow, 90° 6MJ-BLKHD90 4 " O-Ring
91-26 426744 ------ 06-070118 Nut, 6BLKHD 6 " 91-57 403166 ------ 660-4-0010-30 Manifold, Hydraulic, Large 1 "
91-27 373317 33861 ½ Washer, Flat ½" ID 6 " 91-58 ------ ------ 660-ND-2822-1 Hose, 18" 8FJIC 90-8FJIC Ends 1 "
91-28 426744 ------ 12-12-140239 Elbow, 90° 12MP-12FP90 1 " 91-59 372739 5406-P-04 660-5406-P-04 Plug, ¼MP 1 "
91-29 426744 ------ 12-08-070102 Elbow, 90° 8MP-12MP90 1 " 91-60 ------ ------ 660-ND-2822-3 Hose, 13" 8FJIC 45° Ends 1 "
91-30 426744 ------ 660-ND-2212-18 Line, Hydraulic #18 (660) 1 " 91-61 372192 201L322400 / 660-ND-1371 Gauge, Hydraulic Pressure 1 "
426744 ------ 660-ND-2213-18 Line, Hydraulic #18 - SS (CE Opt.) 1 As Req'd 9767150
91-31 426744 ------ 660-1-1254 Hose, 37" Pump Pressure 1 Up to 6200 91-62 426744 ------ 06-06-070221 Elbow, 90° 6MJ-6FJ90 1 "
Swivel Both Ends 91-63 403166 ------ 660-1-1148 Pump, Hydraulic Emergency 1 "
(Control Valve to Union Fitting)
CD314 4-2-191
Rev 26
Chapter 4
7 8
13
4
95
12
11
89
52 88
76 1
1
77
5 2 94
6 26
34 93
87 25
10 40
11 74
3 86 45
75 73
71
72 92
12
70
91
4 69 38
13 7 53 90
8
9 81 83 85
15 51 52 80
16 14 49
50 78
47 82
26 48 79 84
68
46
45 64 67
44 66
65
43 52
17 42 61
41
21 60
18 22 8 7 63
40 54 62
52
19 23 56 57 58 59
25 24
55
20 39
26 37 38
27
28 36
29 31
30 32 33 34 35
Figure 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200) (Cont'd)
4-2-192 CD314
Rev 26
Chapter 4
Table 2-91. Hydraulic Assembly - Ford 4.2L (Up to S/N 6200) (Cont'd)

Ind Number Number
91-64 ------ ------ ------ Elbow, 90° 6MB-6MJ90 1 Up to 6200
91-65 426774 ------ 660-ND-2212-11 Line, Hydraulic, #11 (660) 1 "
426774 ------ 660-ND-2213-11 Line, Hydraulic, #11 - SS (CE Opt.) 1 As Req'd
91-66 372739 VMH2-A9 660-4-0010-12 Valve, Ball 1 Up to 6200
91-67 426744 ------ 06-06-070102 Fitting, Straight 6MJ-6MP 1 "
91-68 373345 ------ 660-4-1045 Tank, Hydraulic Assembly 1 "
91-69 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 (660) 1 "
426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS (CE Opt.) 1 As Req'd
91-70 426744 ------ 660-1-2673 Hose, 22.5" - #8 Female Swivel 1 Up to 6200
91-71 426744 ------ 660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) 1 "
91-73 426744 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 Up to 6200
91-74 ------ ------ TM1-ND-536 Elbow, 45° 1 "
91-75 372739 ------ 660-1-2912 Pump, Hydraulic Ford 4.2 1 "
91-76 426744 ------ 06-06-070221 Elbow, 90° 6MJ-6FJSwivel90 1 "
91-77 ------ ------ 06-06-070321 Elbow 45° 6MJ-6FJSwivel45 2 "
91-78 426744 ------ 08-08-070220 Elbow, 90° 8MJC-8MSAE O-Ring 1 "
91-80 426744 ------ 08-08-08-070401 Fitting, Tee 8MJIC-8MJIC-8MJIC 1 "
91-82 426774 ------ 660-ND-2212-8 Line, Hydraulic #8 1 Up to 6200
91-83 426744 ------ 16-12-070102 Fitting, Straight 12MJ-16MP 1 Up to 6200
91-84 426744 ------ 06-06-070220 Elbow, 90° 6MJ-6MB90 1 "
91-87 ------ ------ ------ Elbow, 90° 8MJ-8MJ90 2 Up to 6200
91-88 403166 ------ 660-ND-1396 Valve, Electric Body 1 "
91-89 426774 ------ 660-1-1254 Hose, 37" Pump 2 "
(Pressure Swivel to Body Valve)
91-91 403166 ------ 660-4-0010-10 Filter, Hydraulic w/ Indicator 1 "
91-92 426744 ------ 08-08-070601 Fitting, Straight 8MJBLKHD-UN 1 "
91-94 426744 ------ 660-1-1250 Hose, 26" OAL 2 Up to 6200
(Lines to Rear Lift Cyl.)
CD314 4-2-193
Rev 29
Chapter 4
4
5
2 1
7
6
9
3 8
24
22 23
10
25 26
27 38 45
28
35 11
11 21
12 33
44 46
13 32 39
29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 29 46
41
52 44 66
30 65
53
34 40 55 54
56
20
67
57 68 72
30 73
44 59 70
58 69
76
70
19 78
60
62
63 77
61 73
71
30 74
36 64 75
Figure 2-92. Hydraulic Assembly (S/N 6200-7199)
4-2-194 CD314
Rev 26
Chapter 4
Table 2-92. Hydraulic Assembly (S/N 6200-7199)
92-1 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 6200-7199 92-34 426744 ------ 660-ND-1437 Hose, 34" OAL (Pump to Blkhd) 1 6200-7199
92-2 373317 62003 ------ Clamp, Hose IDEAL 6203 1 " (Deutz, Ford 4.2)
92-3 426744 ------ 660-1-1339 Hose, Booster 83" 1 " 426774 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 "
(Boost to Steer Valve) (Pump to Blkhd) (Ford 300)
92-4 426744 ------ 660-1-1359 Hose (Boost to Manifold) 1 " ------ ------ 666-1-1255 Hose, 70" Pump Pressure 1 "
92-5 426744 ------ 660-1-1340 Hose, Booster Return 50" 1 " (Pump to Blkhd) (Perkins)
(Boost to Manifold) 92-35 426744 ------ 660-ND-2212-12 Line, Hydraulic #12 (660) 1 "
92-6 426744 ------ 660-1-1175 Hose, 112" OAL 1 " 426744 ------ 660-ND-2213-12 Line, Hydraulic #12 - SS (CE Opt.) 1 As Req'd
(Steer Valve to Manifold) 92-36 426744 6MJ-6MP 06-06-070102 Fitting, Straight 6MJ-6MP 2 6200-7199
92-7 426744 6MJ-6MB 06-06-070120 Fitting, Straight 6MJ-6MB 4 " 92-37 426744 ------ 660-1-2676 Hose, 22.5" - #6 Female Swivel 1 "
92-8 426744 ------ 660-1-1175 Hose, 112" OAL 2 " 92-38 372739 CFD-50-2NR MT-2-1144-1 Flow Divider, Gresen CFD50-2NR 1 "
(Steer Valve to Steer Cyl) 92-39 426744 8MJ-8MP 08-08-070102 Fitting, Straight 8MJ-8MP 1 "
92-9 372192 291-1034-001 660-1-3028 Valve, Steer 1 " 92-40 426744 ------ 660-1-2673 Hose, 22.5" - #8 Female Swivel 1 "
92-10 373317 15113 3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 3 " 92-41 426744 686-502 660-ND-2850 Test Port x ¼Male NPT Connector 1 "
92-11 426744 8MJ-8MP90 08-08-070202 Elbow, 90° 8MJ-8MP90 2 " 92-42 426744 8MJ-8MB45 08-08-070320 Elbow, 45° 8MJ-8MB45 1 "
92-12 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 3 " 92-43 426744 6MJ-8MB-6MJ 06-08-06-070428 Fitting, Tee 6MJ-8MB-6MJ 1 "
92-13 426744 12MP-12FP90 12-12-140239 Elbow, 90° 12MP-12FP90 1 " 92-44 426744 6MJ-8MB 06-08-070120 Fitting, Straight 6MJ-8MB 5 "
92-14 372739 SPYTE 4-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 " 92-45 426744 ------ 660-1-2674 Hose, 22" #8 Female Swivel 1 "
92-15 426744 8MJ-12MP 12-08-070102 Fitting, Straight 8MJ-12MP 2 " 92-46 426744 8MJ-8MB90 08-08-070220 Elbow, 90° 8MJ-8MB90 2 "
92-16 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 " 92-47 403166 ------ 660-4-0010-30 Manifold, Hydraulic, Large 1 "
(Control Valve to Manifold) 92-48 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 1 "
92-17 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 " 426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS (CE Opt.) 1 As Req'd
92-18 373317 33859 3/8 Washer, Flat 3/8" ID 6 " 92-49 373317 15117 3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 2 6200-7199
92-19 426744 8MJ-8FJ90 08-08-070221 Elbow, 90° 8MJ-8FJ90 2 " 92-50 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
92-20 426744 8MJ-12MP90 12-08-070202 Elbow, 90° 8MJ-12MP90 2 " 92-51 426744 8MJ-8MB 08-08-070120 Fitting, Straight 8MJ-8MB 1 "
92-21 426744 ------ BLE-1-2627 Hose (Cntrl Valve to Front Lift Cyl) 1 " 92-52 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
92-22 426744 8MJ-6MP90 06-08-070202 Elbow, 90° 8MJ-6MP90 2 " 92-53 332121 686-502 660-ND-2850 Fitting, Test Port X 6FJ Connector 1 "
92-23 372739 854073 660-4-0010-20 Valve, Relief 1 " 92-54 426744 ------ 660-ND-2212-8 Line, Hydraulic #8 (660) 1 "
92-24 426744 ------ BLE-1-2627 Hose 1 " 426744 ------ 660-ND-2213-8 Line, Hydraulic #8 - SS (CE Opt.) 1 As Req'd
(Relief Valve to Front Lift Cyl) 92-55 426744 8MJ-8MJ-8MJ 08-08-08-070401 Fitting, Tee 8MJ-8MJ-8MJ 1 6200-7199
92-25 426744 6MJ-6MP90 06-06-070202 Elbow, 90° 6MJ-6MP90 1 " 92-56 426744 ------ 660-1-2675 Hose, 13" #8 Female Swivel 9 1 "
92-26 426744 8MJ-8BLKHD-8MJ 08-08-08-070958 Fitting, Tee 8MJ-8BLKHD-8MJ 1 " 92-57 403166 ------ 660-1-1148 Pump, Hydraulic Emergency 1 "
92-27 426744 6MJ-6BLKHD-UN 06-06-070601 Fitting, Straight 6MJ-6BLKHD-UN 2 " 92-58 426744 6MJ-6FJX90 06-06-070221 Elbow, 90° 6MJ-6FJX90 1 "
92-28 426744 6BLKHD-NUT 06-070118 Nut 6BLKHD-NUT 2 " 92-59 426744 ------ 660-ND-2212-11 Line, Hydraulic #11 (660) 1 "
92-29 426744 8MJ-8BLKHD90 08-08-070701 Elbow, 90° 8MJ-8BLKHD90 2 " 426744 ------ 660-ND-2213-11 Line, Hydraulic #11 - SS (CE Opt.) 1 As Req'd
92-30 426744 8BLKHD-NUT 08-070118 Nut 8BLKHD-NUT 4 " 92-60 426744 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 6200-7199
92-31 426744 ------ 660-ND-2212-24 Line, Hydraulic #24 (660) 1 " (Hyd. Tank to Hyd. Pump)
426744 ------ 660-ND-2213-24 Line, Hydraulic #24 - SS (CE Opt.) 1 As Req'd (Deutz, Ford)
92-32 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 6200-7199 ------ ------ 660-4-1177 Hose, 97" Pump Suction 1 "
(Flow Divider to Hose Hyd. Pump) (Hyd. Tank to Hyd. Pump) (Perkins)
CD314 4-2-195
Rev 29
Chapter 4
4
5
2 1
7
6
9
3 8
24
22 23
10
25 26
27 38 45
28
35 11
11 21
12 33
44 46
13 32 39
29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 29 46
41
52 44 66
30 65
53
34 40 55 54
56
20
67
57 68 72
30 73
44 59 70
58 69
76
70
19 78
60
62
63 77
61 73
71
30 74
36 64 75
Figure 2-92. Hydraulic Assembly (S/N 6200-7199) (Cont'd)
4-2-196 CD314
Rev 26
Chapter 4
Table 2-92. Hydraulic Assembly (S/N 6200-7199) (Cont'd)

Ind Number Number
92-61 426744 12MJ-16MP 16-12-070102 Fitting, Straight 12MJ-16MP 1 6200-7199
92-62 372739 VMH2-A9 660-4-0010-12 Valve, Ball ¼ Turn 1 "
92-63 426744 16MP-16MP 16-16-140137 Fitting, Straight 16MP-16MP 1 "
92-65 426744 6MJ-6MB90 06-06-070220 Elbow, 90° 6MJ-6MB90 1 "
92-67 403166 ------ 660-4-0010-10 Filter, Hydraulic with Indicator 1 "
92-69 426744 8MJ-8BLKHD90- 08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 1 6200-7199
UN
92-70 426744 8MJ-8FJX45 08-08-070321 Elbow, 45° 8MJ-8FJX45 2 "
92-71 426744 8MJ-8MJBLKHD 08-08-070601 Fitting, Straight 8MJ-8MJ Blkhd 1 "
92-72 373317 33861 ½ Washer, Flat ½" ID 2 "
92-73 426744 8MJ-8FJX-8MJ 08-08-08-070432 Fitting, Tee 8MJ-8FJX-8MJ - Opt. 2 As Req'd
92-74 426744 ------ 660-ND-1433 Hose, 22" (Electric Controls) - Opt. 2 "
92-75 426744 8MJ-6MP 06-08-070102 Fitting, Straight 8MJ-6MP - Opt. 1 "
92-76 426744 ------ 660-1-1256 Hose to Conveyor Drive Motor 2 "
92-77 373365 14C11S-11- 660-4-0532-1 Valve, Solenoid, Hydraulic - Opt. 1 "
A12-3
92-78 426744 8MJ-6MP90 06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 1 "
CD314 4-2-197
Rev 26
Chapter 4
4
5
2 1
7
6
9
8 24
3
23
22
10
25 26
27 38 45
28
35 11
11 21
12 33
79
44 46
13 32 39
29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 29 46
41
30 34 52 44 66
53 65
40 54
55
56
20
67
57 68
72
30 73
44 59 70
58 69
76
70
19 78
60
62
63 77
61
73
71
30 74
36 64 75
Figure 2-93. Hydraulic Assembly (S/N 7200-8393)
4-2-198 CD314
Rev 26
Chapter 4
Table 2-93. Hydraulic Assembly (S/N 7200-8393)
93-1 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 7200-8393 93-31 426744 ------ 660-ND-2212-24 Line, Hydraulic #24 (660) 1 7200-8393
93-2 373317 62003 ------ Clamp, Hose IDEAL 6203 1 " 426744 ------ 660-ND-2213-24 Line, Hydraulic #24 - SS (CE Opt.) 1 As Req'd
93-3 426744 ------ 660-1-1339 Hose, Booster 83" 1 " 93-32 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 7200-8393
(Boost to Steer Valve) (Flow Divider to Hose Hyd. Pump)
93-4 426744 ------ 660-1-1359 Hose (Boost to Manifold) 1 " 93-33 426744 ------ 660-ND-2212-13 Line, Hydraulic #13 (660) 1 "
93-5 426744 ------ 660-1-1340 Hose, Booster Return 50" 1 " 426744 ------ 660-ND-2213-13 Line, Hydraulic #13 - SS (CE Opt.) 1 As Req'd
(Boost to Manifold) 93-34 426744 ------ 660-ND-1437 Hose, 34" OAL (Pump to Blkhd) 1 7200-8393
93-6 426744 ------ 660-1-1175 Hose, 112" OAL 1 " (Deutz, Ford 4.2)
(Steer Valve to Manifold) 426774 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 "
93-7 426744 6MJ-6MB 06-06-070120 Fitting, Straight 6MJ-6MB 4 " (Pump to Blkhd) (Ford 300)
93-8 426744 ------ 660-1-1175 Hose, 112" OAL 2 " ------ ------ 666-1-1255 Hose, 70" Pump Pressure 1 "
(Steer Valve to Steer Cyl) (Pump to Blkhd) (Perkins)
93-9 372192 291-1034-001 660-1-3028 Valve, Steer 1 " 93-35 426744 ------ 660-ND-2212-12 Line, Hydraulic #12 (660) 1 "
93-10 373317 15113 3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 3 " 426744 ------ 660-ND-2213-12 Line, Hydraulic #12 - SS (CE Opt.) 1 As Req'd
93-11 426744 8MJ-8MP90 08-08-070202 Elbow, 90° 8MJ-8MP90 2 " 93-36 426744 6MJ-6MP 06-06-070102 Fitting, Straight 6MJ-6MP 2 7200-8393
93-12 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 2 " 93-37 426744 ------ 660-1-2676 Hose, 22.5" - #6 Female Swivel 1 "
93-13 426744 12MP-12FP90 12-12-140239 Elbow, 90° 12MP-12FP90 1 " 93-38 372739 CFD-50-2NR MT-2-1144-1 Flow Divider, Gresen CFD50-2NR 1 "
93-14 372739 SPYTE 4-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 " 93-39 426744 8MJ-8MP 08-08-070102 Fitting, Straight 8MJ-8MP 1 "
93-15 426744 8MJ-12MP 12-08-070102 Fitting, Straight 8MJ-12MP 2 " 93-40 426744 ------ 660-1-2673 Hose, 22.5" - #8 Female Swivel 1 "
93-16 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 " 93-41 426744 686-208 660-ND-2849 Test Port x ¼ Male NPT Connector 1 "
(Control Valve to Manifold) 93-42 426744 8MJ-8MB45 08-08-070320 Elbow, 45° 8MJ-8MB45 1 "
93-17 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 " 93-43 426744 6MJ-8MB-6MJ 06-08-06-070428 Fitting, Tee 6MJ-8MB-6MJ 1 "
93-18 373317 33859 3/8 Washer, Flat 3/8" ID 6 " 93-44 426744 6MJ-8MB 06-08-070120 Fitting, Straight 6MJ-8MB 5 "
93-19 426744 8MJ-8FJ90 08-08-070221 Elbow, 90° 8MJ-8FJ90 2 " 93-45 426744 ------ 660-1-2674 Hose, 22" #8 Female Swivel 1 "
93-20 426744 8MJ-12MP90 12-08-070202 Elbow, 90° 8MJ-12MP90 2 " 93-46 426744 8MJ-8MB90 08-08-070220 Elbow, 90° 8MJ-8MB90 2 "
93-21 426744 ------ 660-1-2899 Hose Ø ¼" x 68" Long 1 " 93-47 403166 ------ 660-4-0010-30 Manifold, Hydraulic, Large 1 "
(Cntrl Valve to Front Lift Cyl) 93-48 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 1 "
93-22 426744 8MJ-6MP90 06-08-070202 Elbow, 90° 8MJ-6MP90 2 " 426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS (CE Opt.) 1 As Req'd
93-23 372739 854073 660-4-0010-20 Valve, Relief 1 " 93-49 373317 15117 3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 2 7200-8393
93-24 426744 ------ BLE-1-2627 Hose (Relief Valve to Front Lift Cyl) 1 " 93-50 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
93-25 426744 4MJ-6MP90 04-06-070202 Elbow, 90° 4MJ-6MP90 1 " 93-51 426744 8MJ-8MB 08-08-070120 Fitting, Straight 8MJ-8MB 1 "
93-26 426744 8MJ-8BLKHD-8MJ 08-08-08- Fitting, Tee 8MJ-8BLKHD-8MJ 1 " 93-52 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
070958 93-53 332121 686-502 660-ND-2850 Fitting, Test Port X 6FJ Connector 1 "
93-27 426744 6MJ-6BLKHD-UN 06-06-070601 Fitting, Straight 6MJ-6BLKHD-UN 2 " 93-54 426744 ------ 660-ND-2218-8 Line, Hydraulic #8 (660) 1 "
93-28 426744 6BLKHD-NUT 06-070118 Nut 6BLKHD-NUT 2 " 426744 ------ 660-ND-2213-8 Line, Hydraulic #4 - SS (CE Opt.) 1 As Req'd
93-29 426744 8MJ-8BLKHD90 08-08-070701 Elbow, 90° 8MJ-8BLKHD90 2 "
93-30 426744 8BLKHD-NUT 08-070118 Nut 8BLKHD-NUT 4 "
CD314 4-2-199
Rev 29
Chapter 4
4
5
2 1
7
6
9
8 24
3
23
22
10
25 26
27 38 45
28
35 11
11 21
12 33
79
44 46
13 32 39
29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 29 46
41
30 34 52 44 66
53 65
40 54
55
56
20
67
57 68
72
30 73
44 59 70
58 69
76
70
19 78
60
62
63 77
61
73
71
30 74
36 64 75
Figure 2-93. Hydraulic Assembly (S/N 7200-8393) (Cont'd)
4-2-200 CD314
Rev 26
Chapter 4
Table 2-93. Hydraulic Assembly (S/N 7200-8393) (Cont'd)

Ind Number Number
93-55 426744 8MJ-8MJ-8MJ 08-08-08-070401 Fitting, Tee 8MJ-8MJ-8MJ 1 7200-8393
93-56 426744 ------ 660-1-2675 Hose, 13" #8 Female Swivel 9 1 "
93-57 403166 ------ 660-1-1148 Pump, Hydraulic Emergency 1 "
93-60 426744 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 7200-8393
(Deutz, Ford)
------ ------ 660-4-1177 Hose, 97" Pump Suction 1 "
(Perkins)
93-65 426744 6MJ-6MB90 06-06-070220 Elbow, 90° 6MJ-6MB90 1 "
93-69 426744 8MJ-8BLKHD90-UN 08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 1 7200-8393
93-72 373317 33861 ½ Washer, Flat ½" ID 2 "
93-77 373365 14C11S-11-A12-3 660-4-0532-1 Valve, Solenoid, Hydraulic - Opt. 1 "
93-79 ------ 4MJ X 8MP90 ------ Elbow 90°, 4MJ-8MP90 1 7200-8393
CD314 4-2-201
Rev 29
Chapter 4
4
5
2 1
7
6
9
8 24
3
23
22
10
25 26
27 38 45
28
35 11 80
11 21
12 33
79
44 46
32 39
13 29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 46
41
52 44 66
53 54
40 55
29 56
30 20
34
67
68
72
30 73
70
44
65
69
57
76
60 70
58 61 19 78
62
63 77
73
71
59 30 74
81 36 64 75
Figure 2-94. Hydraulic Assembly (S/N 8394 & Up)
4-2-202 CD314
Rev 29
Chapter 4
Table 2-94. Hydraulic Assembly (S/N 8394 & Up)
94-1 369032 0204022687 660-1-1342 Hydro-Boost Assembly 1 8394 & Up 94-32 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 1 8394 & Up
94-2 373317 62003 ------ Clamp, Hose IDEAL 6203 1 " (Flow Divider to Hose Hyd. Pump)
94-3 426744 ------ 660-1-1339 Hose, Booster 83" 1 " 94-33 426744 ------ 660-ND-2212-13 Line, Hydraulic #13 (660) 1 "
94-4 426744 ------ 660-1-1359 Hose, Tank Return 1 " 94-34 426744 ------ 660-1-2673 Hose, 22.5" - #8 Female Swivel 1 "
94-5 426744 ------ 660-1-1340 Hose, Booster Return 50" 1 " Both Ends (Deutz Tier II)
(Boost to Manifold) 426744 ------ 660-2-3043 Hose, Pump to Bulkhead (Ford 4.2) 1 "
94-6 426744 ------ 660-1-1175 Hose, 112" OAL 1 " 426744 ------ 660-1-3018 Hose, Pump to Pressure 1 "
(Steer Valve to Manifold) (Perkins Tier II)
94-7 426744 6MJ-6MB 06-06-070120 Fitting, Straight 6MJ-6MB 4 " 426744 ------ 660-1-3315 Hose, Hydraulic Pump To Manifold 1 "
94-8 426744 ------ 660-1-1175 Hose, 112" OAL 2 " (Cummins)
(Steer Valve to Steer Cyl) 94-35 426744 ------ 660-ND-2212-12 Line, Hydraulic #12 (660) 1 "
94-9 372192 291-1034-001 660-1-3028 Valve, Steer 1 " 426744 ------ 660-ND-2213-12 Line, Hydraulic #12 - SS (CE Opt.) 1 As Req'd
94-10 373317 15113 3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 3 " 94-36 426744 6MJ-6MP 06-06-070102 Fitting, Straight 6MJ-6MP 2 8394 & Up
94-11 426744 8MJ-8MP90 08-08-070202 Elbow, 90° 8MJ-8MP90 2 " 94-37 426744 ------ 660-1-2676 Hose, 22.5" - #6 Female Swivel 1 "
94-12 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 2 " 94-38 372739 CFD-50-2NR MT-2-1144-1 Flow Divider, Gresen CFD50-2NR 1 "
94-13 426744 12MP-12FP90 12-12-140239 Elbow, 90° 12MP-12FP90 1 " 94-39 426744 8MJ-8MP 08-08-070102 Fitting, Straight 8MJ-8MP 1 "
94-14 372739 SPYTE 4-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 " 94-40 426744 ------ 660-1-2673 Hose, 22.5" - #8 Female Swivel 1 "
94-15 426744 8MJ-12MP 12-08-070102 Fitting, Straight 8MJ-12MP 2 " 94-41 426744 686-208 660-ND-2849 Test Port x ¼ Male NPT Connector 1 "
94-16 426744 ------ 660-ND-1437 Hose, 34" 1 " 94-42 426744 8MJ-8MB45 08-08-070320 Elbow, 45° 8MJ-8MB45 1 "
(Control Valve to Manifold) 94-43 426744 6MJ-8MB-6MJ 06-08-06-070428 Fitting, Tee 6MJ-8MB-6MJ 1 "
94-17 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 " 94-44 426744 6MJ-8MB 06-08-070120 Fitting, Straight 6MJ-8MB 5 "
94-18 373317 33859 3/8 Washer, Flat 3/8" ID 6 " 94-45 426744 ------ 660-1-2674 Hose, 22" #8 Female Swivel 1 "
94-19 426744 8MJ-8FJ90 08-08-070221 Elbow, 90° 8MJ-8FJ90 2 " 94-46 426744 8MJ-8MB90 08-08-070220 Elbow, 90° 8MJ-8MB90 2 "
94-20 426744 8MJ-12MP90 12-08-070202 Elbow, 90° 8MJ-12MP90 2 " 94-47 403166 ------ 660-4-0010-30 Manifold, Hydraulic, Large 1 "
94-21 426744 ------ 660-1-2899 Hose Ø ¼" x 68" Long 1 " 94-48 426744 ------ 660-ND-2212-25 Line, Hydraulic #25 1 "
(Cntrl Valve to Front Lift Cyl) 426744 ------ 660-ND-2213-25 Line, Hydraulic #25 - SS (CE Opt.) 1 As Req'd
94-22 426744 8MJ-6MP90 06-08-070202 Elbow, 90° 8MJ-6MP90 2 " 94-49 373317 15117 3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 2 8394 & Up
94-23 372739 854073 660-4-0010-20 Valve, Relief 1 " 94-50 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
94-24 426744 ------ BLE-1-2627 Hose (Relief Valve to Front Lift Cyl) 1 " 94-51 426744 8MJ-8MB 08-08-070120 Fitting, Straight 8MJ-8MB 1 "
94-25 426744 4MJ-6MP90 04-06-070202 Elbow, 90° 4MJ-6MP90 1 " 94-52 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
94-26 426744 8MJ-8BLKHD-8MJ 08-08-08-070958 Fitting, Tee 8MJ-8BLKHD-8MJ 1 " 94-53 332121 686-502 660-ND-2850 Fitting, Test Port X 6FJ Connector 1 "
94-27 426744 6MJ-6BLKHD-UN 06-06-070601 Fitting, Straight 6MJ-6BLKHD-UN 2 " 94-54 426744 ------ TM1-1-8330 Hose, Hydraulic 1 "
94-28 426744 6BLKHD-NUT 06-070118 Nut 6BLKHD-NUT 2 " 94-55 426744 8MJ-8MJ-8MJ 08-08-08-070401 Fitting, Tee 8MJ-8MJ-8MJ 1 8394 & Up
94-29 426744 8MJ-8BLKHD90 08-08-070701 Elbow, 90° 8MJ-8BLKHD90 2 " 94-56 426744 ------ 660-1-2675 Hose, 13" #8 Female Swivel 9 1 "
94-30 426744 8BLKHD-NUT 08-070118 Nut 8BLKHD-NUT 4 " 94-57 403166 ------ 660-1-1148 Pump, Hydraulic Emergency 1 "
94-31 426744 ------ 660-ND-2212-24 Line, Hydraulic #24 (660) 1 " 94-58 426744 6MJ-6FJX90 06-06-070221 Elbow, 90° 6MJ-6FJX90 1 "
426744 ------ 660-ND-2213-24 Line, Hydraulic #24 - SS (CE Opt.) 1 As Req'd 94-59 426744 ------ 660-2-3309 Line, Hydraulic Tank to 1 "
Emergency Pump
426744 ------ 660-2-3400 Line, SS Hydraulic Tank to 1 As Req'd
Emergency Pump - Opt.
CD314 4-2-203
Rev 29
Chapter 4
4
5
2 1
7
6
9
8 24
3
23
22
10
25 26
27 38 45
28
35 11 80
11 21
12 33
79
44 46
32 39
13 29 44
12 30
36 47 48
14 31
20
43 49
19 42
37 50
15 15 44
18
51
16 17 46
41
52 44 66
53 54
40 55
29 56
30 20
34
67
68
72
30 73
70
44
65
69
57
76
60 70
58 61 19 78
62
63 77
73
71
59 30 74
81 36 64 75
Figure 2-94. Hydraulic Assembly (S/N 8394 & Up) (Cont'd)
4-2-204 CD314
Rev 29
Chapter 4
Table 2-94. Hydraulic Assembly (S/N 8394 & Up) (Cont'd)

Ind Number Number
94-60 426744 ------ 660-1-1258 Hose, 25" OAL Pump Suction 1 8394 & Up
(Ford 4.2)
426744 ------ 660-1-3017 Hose, Tank to Pump 1 "
(Perkins Tier II)
426744 ------ T6-9011-437 Hose, Reservoir to Pump P/S 1
(Deutz Tier II)
426744 ------ 660-1-3316 Hose, Hydraulic Tank to Pump 1
(Cummins)
94-65 426744 6MJ-6MB90 06-06-070220 Elbow, 90° 6MJ-6MB90 1 "
94-69 426744 8MJ-8BLKHD90- 08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 1 8394 & Up
UN
94-72 373317 33861 ½ Washer, Flat ½" ID 2 "
94-77 373365 14C11S-11-A12-3 660-4-0532-1 Valve, Solenoid, Hydraulic - Opt. 1 "
94-79 ------ 4MJ X 8MP90 ------ Elbow 90°, 4MJ-8MP90 1 8394 & Up
94-80 372739 V10-1S6S- 660-2-3310 Pump, Hydraulic (Cummins) 1 "
11C-20L
372739 ------ 660-1-2912 Pump, Hydraulic (Ford 4.2) 1 "
329499 ------ 660-1-2287 Pump, Hydraulic Spline Shaft 1 "
(Deutz, Perkins)
94-81 372750 ------ 660-2-3311 Bracket, Hydraulic Motor, Wldmt 1 "
CD314 4-2-205
Rev 29
Chapter 4
Figure 2-95. Front Lift Cylinder Installation (Up to S/N 6989)
4-2-206 CD314
Rev 21A
Chapter 4
Table 2-95. Front Lift Cylinder Installation (Up to S/N 6989)
Fig & Vendor Part

Ind Number
95-1 403166 ------ 660-2-0062 Cylinder, Hydraulic Front 1 Up to 6989
95-2 241766 ------ 660-1-0099 Bolt, Lift Cylinder Pivot 2 "
95-3 ------ ------ 1/8-27NPT Fitting, Grease, 90° Elbow 2 "
95-4 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 1 "
95-6 329499 ------ 660-4-0010-3 Valve, Holding 1 "
95-8 426744 6MJ-6MP90 06-06-070202 Elbow, 90° 6MJ-6MP90 1 "
95-10 426744 4FP-TEE 04-04-04-140438 Fitting, Tee 4FP-4FP-4FP 1 "
95-12 ------ 6MJ-4MP90 04-06-070204 Elbow, 90° 6MJ-4MP90 1 "
95-13 426774 ------ 660-1-1338 Hose, Lift Cylinder 39" 2 "
95-14 426744 6MJ-BLKHD90 06-06-070701 Elbow, 90° 6MJ-BLKHD90 2 "
CD314 4-2-207
Rev 26
Chapter 4
3
4
5
6 2
7
1
8
13
9 16
14 10
15 11
12
Figure 2-96. Front Lift Cylinder Installation (S/N 6989-7199)
4-2-208 CD314
Rev 26
Chapter 4
Table 2-96. Front Lift Cylinder Installation (S/N 6989-7199)
Fig & Vendor Part

Ind Number
96-1 403166 ------ 660-2-0062 Cylinder, Hydraulic Front 1 6989-7199
96-2 373317 ------ 1-8 Nut, Top Lock Hex 1" ID-8 2 "
96-5 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 1 "
96-7 ------ ------ #72 Clamp, Hose #72 1 6989-7199
96-8 ------ ------ ------ Hose, 3/8" ID x 2" Long 1 "
96-13 ------ ------ 04-06-070204 Elbow, 90° 6MJ-4MP90 1 "
96-14 426744 ------ 06-06-070202 Elbow, 90° 6MJ-6MP90 1 "
96-15 358417 ------ 660-4-0010-3 Valve, Holding 1 "
96-16 426744 ------ BLE-1-2627 Hose, JIC ST Flare #6, 68" 2 "
CD314 4-2-209
Rev 26
Chapter 4
3
4
5
6 2
7
1
8
16
13
9 17
14 10
15 11
12
Figure 2-97. Front Lift Cylinder Installation (S/N 7200 & Up)
4-2-210 CD314
Rev 26
Chapter 4
Table 2-97. Front Lift Cylinder Installation (S/N 7200 & Up)

Ind Number Number
97-1 403166 ------ 660-2-0062 Cylinder, Hydraulic Front 1 7200 & Up
97-2 373317 ------ 1-8 Nut, Top Lock Hex 1" ID-8 2 "
97-5 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 1 "
97-7 ------ ------ #72 Clamp, Hose #72 1 7200 & Up
97-8 ------ ------ ------ Hose, 3/8" ID x 2" Long 1 "
97-13 ------ ------ 04-06-070204 Elbow, 90° 6MJ-4MP90 1 "
97-14 426744 ------ 4MJ-6MP90 Elbow, 90° 4MJ-6MP90 1 "
97-15 358417 ------ 660-4-0010-3 Valve, Holding 1 "
97-16 426744 ------ 660-1-2899 Hose Ø ¼" x 68" Long 1 "
(Cntrl Valve to Front Lift Cyl)
97-17 426744 ------ BLE-1-2627 Hose, JIC ST Flare #6, 68" 1 "
CD314 4-2-211
Rev 26
Chapter 4
Figure 2-98. Rear Lift Cylinder Installation
4-2-212 CD314
Rev 21A
Chapter 4
Table 2-98. Rear Lift Cylinder Installation

Ind Number Number
98-1 403166 ------ 660-2-0063 Cylinder, Hydraulic Lift Rear 1 600 & Up
372739 ------ 660-2-2868 Cylinder, Rear Lift, 2 Stage 42" - Opt. 1 As Req'd
98-2 241766 ------ 660-1-0099 Bolt, Lift Cylinder Pivot 2 600 & Up
98-4 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 1 "
98-6 329499 ------ 660-4-0010-3 Valve, Holding 1 600 & Up
98-8 426744 6MJ-6MP90 06-06-070202 Elbow, 90° 6MJ-6MP90 1 "
98-12 ------ 6MJ-4MP90 04-06-070204 Elbow, 90° 6MJ-4MP90 1 "
98-13 426774 ------ 660-1-1250 Hose, 26" OAL 2 "
98-14 426744 6MJ-BLKHD90 06-06-070701 Elbow, 90° 6MJ-BLKHD90 2 "
CD314 4-2-213
Rev 26
Chapter 4
1
2
3
4
5
6
7 22
23
8 24
35 25
9
10 26
27 31
11
12 21
20
13 19 6 28
14 18
15 6
8 14 16 17
28
8 21
29
30
9 32
33
34
6
20
Figure 2-99. Belt Control Hydraulic System - Manual
4-2-214 CD314
Rev 29
Chapter 4
Table 2-99. Belt Control Hydraulic System - Manual

Ind Number Number
99-1 373317 15010 ¼-20 x 1¾ Bolt, Hex Head Ø ¼-20 x 1¾" Long 2 100 & Up
99-2 240335 B17 660-4-0790-10 Knob, Black Plastic 2 "
99-3 244001 ------ 660-3-0798 Detent, Conveyor Belt Direction 2 "
99-4 372750 ------ 660-3-0771 Linkage, Front 1 "
99-5 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 18 "
99-6 426744 ------ 12-08-070202 Elbow, 90° 8MJ-12MP90 2 "
99-8 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 9 100 & Up
99-9 403166 SPDF4-NR 660-4-0010-6 Valve, Control (Directional) 1 "
99-13 372750 ------ 660-3-0791 Mount, Frame Valve 1 "
372750 ------ 663-2-3248 Mount, Frame Valve, Narrow 1
99-14 426744 ------ 06-08-070202 Elbow, 90° 8MJ-6MP90 2 "
99-15 372739 ------ 660-4-0010-33 Manifold, Hydraulic, Small 1 "
99-17 426744 ------ 08-08-070321 Elbow, 45° 8MJ-8FJ45 2 "
99-18 426744 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 2 "
99-19 426744 ------ 660-1-1251 Hose, 18" OAL 2 "
99-20 426744 ------ 08-08-070221 Elbow, 90° 8MJ-8FJ90 1 "
99-21 358417 ------ 660-2-0306 Actuator, Valve 1 "
99-22 426744 ------ 08-08-070202 Elbow, 90° 8MJ-8MP90 2 "
426744 ------ 660-ND-2213-15 Line, Hydraulic #15 (660) 1 "
99-24 402709 ------ 660-4-0790-11 Pin, Clevis 1 "
99-25 373317 ------ 3/16 x 1½ Pin, Spring Ø 3/16" x 1½" Long 2 "
99-26 373039 ------ 660-2-0769 Connector 1 "
99-27 ------ ------ 1/16 x ¾ Pin, Cotter 1 "
99-28 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 26 "
99-29 811662 ------ 660-1-0797 Guide, Delran 9 "
99-30 358417 ------ 660-3-0772 Linkage, Rear 1 "
------ ------ 661-3-0028 Linkage, Rear - 1 As Req'd
Extended Conveyor Opt.
99-31 373317 15011 ¼-20 x 2 Bolt, Hex Head Ø ¼-20 x 2" Long 16 100 & Up
99-32 373317 33857 ¼ Washer, Flat ¼" ID 8 "
99-34 372739 13650946 660-4-0010-2K Hardware Kit (Less Control Valve 1 "
Handles) (Part of 660-4-0010-6)
99-35 369255 RE18080300 660-4-0010-9 Motor, Hydraulic 1 "
372739 158-3046-001 660-1-2366 Motor, Charlyn Hydraulic - Narrow 1 "
CD314 4-2-215
Rev 29
Chapter 4
Figure 2-100. Belt Control Hydraulic System - Electric
4-2-216 CD314
Rev 23
Chapter 4
Table 2-100. Belt Control Hydraulic System - Electric

Ind Number Number
100-1 369255 RE18070300 660-4-0010-9 Motor, Hydraulic 1 600 & Up
100-2 ------ ------ 8MJ-8MB Fitting, Straight 2 As Req'd
100-3 426774 ------ 660-1-1254 Hose, 37" Pump Pressure Swivel 2 600 & Up
------ ------ 3/8-16 x 2 Bolt, Countersunk 4
100-4 ------ ------ 8MJ Adaptor, Bulkhead 4 "
100-6 440230 ------ 660-1-0431 Bracket, Bulkhead 1 "
100-7 426774 ------ 660-1-1256 Hose, 108", OAL 2 "
100- 426744 ------ 660-ND-1641 Hose, Conveyor 2 600 & Up
(Narrow & Std BAW) 120"
100-8 ------ ------ 663-6-0005 Conveyor, Narrow - Wldmt 1 Note 1
100-9 369176 ------ 660-1-0009-10 Strap, Conveyor 1 "
100-10 369176 ------ 663-4-0009 Arm, Lift, Rear (Narrow) - Wldmt 1 "
100-12 373317 33857 ¼ Washer, Flat ¼" ID 4 "
100-13 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
100-14 ------ ------ 3/8 x 1¼ Clamp, P- 2 "
100-15 ------ ------ 8MJX-8FJX-45 Adaptor 2 "
100-16 403166 ------ 660-ND-1396 Valve, Body Electric 1 As Req'd
100-17 ------ ------ 8MJ-8FJX90 Elbow, 90° 2 600 & Up
100- 369255 PE444001 660-4-0010-9K Seal Kit, Hydraulic Motor 1 "
Note 1: Used on model 663 belt loaders, and conveyors with 2-stage rear cylinder.
CD314 4-2-217
Rev 26
Chapter 4
13
12
16
15 11
16
10
14
14
17
15
1
2
8 7
3
6 4
5
Figure 2-101. Conveyor Hydraulic Assembly - Electric Controls
4-2-218 CD314
Rev 29
Chapter 4
Table 2-101. Conveyor Hydraulic Assembly - Electric Controls

Ind Number Number
101-1 426744 ------ 660-ND-2212-23 Line, Hydraulic #23 1 100 & Up
101-3 426744 ------ 08-08-070701 Elbow, 90° 8MJ-BLKHD90-UN 1 100 & Up
101-4 426744 ------ 08-08-070221 Elbow, 90° 8MJ-8FJ90 1 "
101-5 426744 ------ 08-08-070601 Fitting, Straight 8MJBLKHD-UN 1 "
101-6 426744 ------ 08-070118 Nut, 8BLKHD 3 "
101-7 426744 ------ 660-1-1256 Hose to Electric Body Valve 1 "
101-8 403166 ------ 660-ND-1396 Valve, Electric Body 1 "
101-9 426744 ------ 660-1-1256 Hose to Conveyor Drive Motor - 2 Up to 8956
Standard
426744 ------ 660-1-3426 Hose, 108" Quick Disconnect 1 8957 & Up
Nipple - Standard
426744 ------ 660-1-3425 Hose, 108" Quick Disconnect 1 "
Coupler - Standard
426744 ------ 661-1-0033 Hose to Conveyor Drive Motor - 2 Up to 8956
Extended
Coupler - Extended
Nipple - Extended
426744 ------ 660-ND-1641 Hose to Conveyor Drive Motor - 2 Up to 8956
Narrow
Coupler - Narrow
Nipple - Narrow
101-10 426744 ----- 660-ND-2212-28 Line, Hydraulic (#28) 2 100 & Up
426744 ----- 660-ND-2213-28 Line, Hydraulic (#28) (SS Opt.) 2 As Req'd
101-11 505785 ------ 660-2-3416 Bracket, Quick Disconnect 1 100 & Up
Bulkhead
101-12 426744 ----- 08-08-070101 Fitting, Straight 8MJ-8MJ 4 "
Swivel Both Ends
101-14 426744 ------ 08-070118 Nut, 8BLKHD 2 "
101-15 426744 ------ 08-07-070601 Fitting, Straight 8MTBLKHD-UN 2 "
101-16 426744 ------ 660-1-3418 Fitting, Quick Disconnect Coupler 1 "
w/Bulkhead
101-17 426744 ------ 660-1-3417 Fitting, Quick Disconnect Nipple 1 "
w/Bulkhead
CD314 4-2-219
Rev 29
Chapter 4
Figure 2-102. Control Valve (Up to S/N 6200)
4-2-220 CD314
Rev 21A
Chapter 4
Table 2-102. Control Valve (Up to S/N 6200)

Ind Number Number
102-1 403166 SPYTE-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 Up to 6200
102-2 606035 ------ 660-4-1037 Fender, Hydraulic - Left Front 1 "
102-3 388886 ------ 660-1-0378 Handle, Conveyor Lift 2 "
102- 440230 ------ 660-2-1103 Cavity, Valve Cover / Seat Mount 1 "
102- ------ ------ 660-4-0010-K Service Kit, Control Valve 1 As Req'd
102- 358417 ------ 660-3-1652 Handle, Valve - 1 "
Rear Lift Cyl. w/ Limiter
102- 403166 22344-001 660-4-0010-6S Reinforce, Lip Seal 1 "
CD314 4-2-221
Rev 26
Chapter 4
19
21
20 18
17
16
22
11
4 13 15
2 12 14
4
1 10
8 9
3 3
6
Figure 2-103. Control Valve (S/N 6200-7199)
4-2-222 CD314
Rev 26
Chapter 4
Table 2-103. Control Valve (S/N 6200-7199)

Ind Number Number
103-1 372739 SPYTE 4-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 6200-7199
103-2 426744 12MP-12FP90 12-12-140239 Elbow, 90° 12MP-12FP90 1 "
103-4 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 3 "
103-5 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 "
103-6 373317 33859 3/8 Washer, Flat, 3/8" ID 6 "
103-7 426744 8MJ-8FJ90 08-08-070221 Elbow, 90°, 8MJ-8FJ90 1 "
103-8 426744 8MJ-12MP90 12-08-070202 Elbow, 90°, 8MJ-12MP90 1 "
426744 ------ 660-ND-2213-17 Line, Hydraulic #17 - 1 As Req'd
SS (CE Opt.)
103-10 426744 ------ 660-ND-2212-20 Line, Hydraulic #20 1 6200-7199
SS (CE Opt.)
103-11 426744 8MJ-8MP90 08-08-070202 Elbow, 90°, 8MJ-8MP90 1 6200-7199
SS (CE Opt.)
103-13 426744 ------ 660-ND-2212-06 Line, Hydraulic #6 1 6200-7199
SS (CE Opt.)
103-14 426744 8MJ-BLKHD90 08-08-070701 Elbow, 90°, 8MJ-BLKHD90 1 6200-7199
103-15 426744 8MJ-8BLKHD-8MJ 08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 1 "
103-16 426744 6MJ-6BLKHD-UN 06-06-070601 Fitting, Straight 2 "
6MJ-6BLKHD-UN
103-17 426744 6MJ-6MP90 06-06-070202 Elbow, 90°, 6MJ-6MP90 1 "
SS (CE Opt.)
103-19 372739 854073 660-4-0010-20 Valve, Relief 1 6200-7199
103-20 426744 8MJ-6MP90 06-08-070202 Elbow, 90°, 8MJ-6MP90 2 "
103-21 373317 15113 3/8-16 x 2½ Bolt, Hex Head Ø 3 "
3/8-16 x 2½" Long
SS (CE Opt.)
CD314 4-2-223
Rev 28A
Chapter 4
19
21 20 18
17
16
22
4 11
23 13 15
2 12 14
4
9 10
1 8
7
3 6 3
5
Figure 2-104. Control Valve (S/N 7200 & Up)
4-2-224 CD314
Rev 26
Chapter 4
Table 2-104. Control Valve (S/N 7200 & Up)

Ind Number Number
104-1 372739 SPYTE 4-4-HP 660-4-0010-2 Valve, Control - Conveyor Lift 1 7200 & Up
104-2 426744 12MP-12FP90 12-12-140239 Elbow, 90° 12MP-12FP90 1 "
104-4 426744 6MJ-8MP90 06-08-070302 Elbow, 90° 6MJ-8MP90 3 "
104-5 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 "
104-6 373317 33859 3/8 Washer, Flat, 3/8" ID 6 "
104-7 426744 8MJ-8FJ90 08-08-070221 Elbow, 90°, 8MJ-8FJ90 1 "
104-8 426744 8MJ-12MP90 12-08-070202 Elbow, 90°, 8MJ-12MP90 1 "
SS (CE Opt.)
SS (CE Opt.)
104-11 426744 8MJ-8MP90 08-08-070202 Elbow, 90°, 8MJ-8MP90 1 7200 & Up
SS (CE Opt.)
SS (CE Opt.)
104-14 426744 8MJ-BLKHD90 08-08-070701 Elbow, 90°, 8MJ-BLKHD90 1 7200 & Up
104-15 426744 8MJ-8BLKHD-8MJ 08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 1 "
104-16 426744 6MJ-6BLKHD-UN 06-06-070601 Fitting, Straight 2 "
6MJ-6BLKHD-UN
104-17 426744 4MJ-6MP90 04-06-070202 Elbow, 90°, 4MJ-6MP90 1 "
SS (CE Opt.)
104-19 372739 854073 660-4-0010-20 Valve, Relief 1 7200 & Up
104-20 426744 8MJ-6MP90 06-08-070202 Elbow, 90°, 8MJ-6MP90 2 "
104-21 373317 15113 3/8-16 x 2½ Bolt, Hex Head Ø 3 "
3/8-16 x 2½" Long
SS (CE Opt.)
104-23 426744 4MJ-8MP90 4MJ-8MP90 Elbow, 90°, 4MJ-6MP90 1 7200 & Up
CD314 4-2-225
Rev 26
Chapter 4
Figure 2-105. Engines
4-2-226 CD314
Rev 26
Chapter 4
Table 2-105. Engines

Ind Number Number
105-1 452448 ------ T6-1001-101E Engine, Ford 300 (Dual Fuel) 1 As Req'd
452448 ------ T6-1001-101E Engine, Ford 300 (Gas Only) 1 "
452448 ------ ENG-660- Engine, Dual Fuel, 2-Speed LP 1 "
DUAL-2LPD w/ Delco Alternator - Opt.
452448 ------ ENG-660-42-2 Engine, Ford 4.2, 2 Speed 1 "
452448 ------ ENG-660-300-2 Engine, Ford 300 (Gas), 2-Speed 1 "
------ ------ ------ Engine, Cummins/Onan Diesel 1 "
------ ------ 660-1-1192 Engine, Perkins 4.135 Diesel 1 Note 1
373387 4.236 T6-1200-103 Engine, Perkins 4.236 Diesel 1 "
105-2 271851 ------ T6-1001-101T Transmission, C6 2-Speed 1 As Req'd
452448 F2FP-7000GAPR T6-1008-111 Transmission, C6 3-Speed 1 "
105-3 ------ ------ ------ Starter, Motorcraft, Ford 1 "
373363 10465060 T6-1025-103 Starter, 300 CID, Delco 1 "
372196 CO191180700 T6-3200-165 Starter, Onan 1 "
------ ------ ------ Starter, Perkins 4.135 1 "
261943 1113274 T6-7207-103 Starter, Delco 4.236 1 "
& 1004
105-4 452448 F4TA-6038-A T6-4045-104 Mount, Engine R/H 1 Note 2
402530 602-1346 T6-3200-161 Isolator, Engine Mount 1 Note 3
------ ------ ------ Bracket, R/H 1 Note 4
------ ------ ------ Mount 1 Note 4
------ ------ ------ Bracket, R/H 1 Note 5
------ ------ ------ Mount 1 Note 5
402530 602-1346 T6-3200-161 Bracket, Engine Mount, 1 Note 6
Frame Half
105-5 452448 F3UZ-6038-B T6-4045-105 Mount, Engine L/H 1 Note 2
402530 602-1346 T6-3200-161 Isolator, Engine Mount 1 Note 3
------ ------ ------ Bracket, L/H 1 Note 4
------ ------ ------ Mount 1 Notes 4, 6
------ ------ ------ Bracket, L/H 1 Note 5
------ ------ ------ Mount 1 Note 5
------ ------ 660-2-1804 Bracket, L/H 1 Note 6
Note 1: Perkins 4.135, 4.236, and Cummins/Onan Diesel Engines are no longer available. Replacement
must be with Perkins 1000-4 diesel engine or Ford 300 CID gasoline engine.
Note 2: Used with Ford 300 CID gasoline engines.
Note 3: Used with Cummins/Onan diesel engines.
Note 4: Used with Perkins 4.135 diesel engines.
Note 5: Used with units up to S/N 2148 equipped with Perkins 4.236 diesel engines.
Note 6: Used with units S/N 2148 and up equipped with Perkins 4.236 diesel engines.
CD314 4-2-227
Rev 27
Chapter 4
Figure 2-105. Engines (Cont'd)
4-2-228 CD314
Rev 26
Chapter 4
Table 2-105. Engines (Cont'd)

Ind Number Number
105-6 389231 ------ 660-3-1055 Bracket, Engine R/H 1 Note 2
263516 ------ 660-2-1344 Mount, Motor - R/H 6 Cyl. 1 Note 3
------ ------ 660-3-1185 Mount 1 Note 4
263516 ------ 660-3-1091 Mount, Engine R/H - 4.236 1 Note 5
350000 ------ 660-2-1803 Bracket, Engine Mount, 1 Note 6
Frame Half
105-7 389231 ------ 660-3-1054 Bracket, Engine L/H (Gas) 1 Note 2
263516 ------ 660-2-1345 Mount, Engine L/H - 4.236 1 Note 3
------ ------ 660-3-1183 Mount, Engine 1 Note 4
372736 ------ 660-3-1092 Mount, Engine L/H - 4.236 1 Note 5
373089 ------ 660-2-1802 Bracket, Engine L/H - Perkins 1 Note 6
105- ------ ------ EC007K Change Over Kit, Cummins/Onan 1 As Req'd
to Ford 300 CID (Note 1)
------ ------ EC011K Change Over Kit, Cummins/Onan 1 "
to Perkins 4.236 (Note 1)
------ ------ EC003K Change Over Kit, Perkins 4.135 1 "
to Ford 300 CID (Note 1)
------ ------ EC010K Change Over Kit, Perkins 4.135 1 "
to Perkins 4.236 (Note 1)
105-8 452448 D7DC-6068-AA MD-P21-105 Isolator, Trans. Mount, C-6 1 600 & Up
105-9 395898 ------ 660-2-1082 Strap, Trans. Support 1 "
105-10 373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 3/18-16 x 1" Long Ref. As Req'd
105-11 373317 33893 3/8 Washer, Lock 3/8" ID Ref. "
105-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 Ref. 600 & Up
105-13 373317 15107 3/8-16 x 1¼ Bolt, Hex Head Ø Ref. "
3/18-16 x 1¼" Long
105-14 373317 33893 3/8 Washer, Lock 3/8" ID Ref. "
105-16 373317 37266 7/16-14 Nut, Top Lock Hex 7/16-14 2 "
CD314 4-2-229
Rev 27
Chapter 4
Figure 2-105. Engines (Cont'd)
4-2-230 CD314
Rev 26
Chapter 4
Table 2-105. Engines (Cont'd)
Fig & Vendor Part

Ind Number
105-17 452448 ------ 660-1-1141 Fan, Gas 1 As Req'd
105-18 262861 ------ T6-1001-105 Governor, Hoof 300 CID 1 "
105-19 383678 ------ EPGN805403- Nut & Washer M8-1.25 1 "
S100
105-20 372214 ------ T6-1001-141 Valve, PCV1140 & 300 CID 1 "
105-21 452448 378171-S100 TPG-378171-S100 Bolt, 7/16-20 x 80 Hex 6 "
105-22 373374 ------ T6-6011-113 Angle, Tee Support 2 Up to 7690
105-23 452448 C20Z-6A366A TPG-C20Z- Reinforcement, Plate - 1 As Req'd
6A366A Flywheel (Ford 300)
105-24 358417 ------ 660-2-1914 Extension, Fan (Ford 300) 1 "
105-25* 402530 1006976 T6-1008-113 Valve, Modulator C-6 1 Note 3
105-26* 373398 310-0054 T6-7002-137 Heater, Freeze Plug (Gas) 1 As Req'd
105- 278692 12010 T6-1300-171 Heater, Engine 1 "
105-27* 373398 310-0023 T6-1211-119 Heater, Freeze Plug 1 Notes 5-6
105-28* 248169 ------ T6-7010-209 Pressurestat, Kysor Oil 1 As Req'd
452448 ------ T6-1001-133 Sender, Oil Pressure (Ford 300) 1 "
105-29* 248169 ------ T6-7010-207 Alarmstat, Kysor Water, 240 1 "
452448 ------ T6-1001-201 Sender, Water Temperature 1 "
(Ford 300)
105- 248169 ------ T6-1300-165 Alarmstat, Kysor Water, 210 1 "
105-30* 373349 6405-4-2 T6-9011-368 Fitting, Air Filter, COM 1 "
105-31* ------ ------ T6-9011-369 Bypass Hose, Coolant Bypass 1 Note 2
System
105-32* ------ ------ T6-9011-370 Hose, PCV Valve To Manifold, 1 "
Coolant Bypass System
105-33* ------ ------ 660-ND-1906 Hose, Coolant Byp. Sys. 1 "
(Breather Vent to Air Cleaner)
105-34* ------ ------ T6-9011-373 Y-Fitting, Heater Hose, Coolant 1 "
Bypass System
105-35* ------ ------ T6-1001-1017P Parts, Transmission 1 "
105-36* ------ ------ T6-1001-100EP Parts, Engine 1 "
* Items not illustrated.
CD314 4-2-231
Rev 27
Chapter 4
8
5
9
2
10
1
4 11
6 3
12
Figure 2-106. Engine and Engine Mounts - Ford 4.2L
4-2-232 CD314
Rev 27
Chapter 4
Table 2-106. Engine and Engine Mounts - Ford 4.2L

Ind Number Number
106-1 452448 1C-720-AA T6-4700-019 Engine, Ford 4.2L V6 1 6300 & Up
452448 BA4U1L6007SA ------ Engine, Ford 4.2L 1 "
w/ Mustang Manifold
452448 ------ ENG-660-42-2 Engine, Ford 4.2L, 2-Speed 1 "
452448 ------ ENG-660-42- Engine, Ford 4.2, 2 Speed, 1st & 1 As Req'd
2GEAR 2nd Gear Only - Opt. (Northwest)
------ ------ 660-4-3456 Transmission, C-6 2-Speed, 1st & 1 "
2nd Gear Only - Opt. (Northwest)
452448 ------ ENG-660-42-2LP Engine, Ford 4.2L, 2-Speed 1 "
(LP Opt.)
106-2 263516 ------ 660-4-2901 Mount, Engine R/H - Frame Half 1 6300 & Up
106-3 263516 ------ 660-4-2902 Mount, Engine L/H - Frame Half 1 "
106-4 358417 ------ T6-4700-003 Mount, Engine L/H - Wldmt 1 "
106-5 358417 ------ T6-4700-005 Mount, R/H Engine Half 1 "
106-6 381383 ------ TM1-ND-5004 Mount, Rubber Engine 1 "
106-7 271851 ------ T6-1001-101T Transmission, C-6 2-Speed 2 "
106-8 452448 D7DC-6068-AA MD-P21-105 Isolator, Trans. Mount C-6 1 "
106-9 373317 33895 ½ Washer, Lock ½" ID 2 "
106-10 373317 15205 ½-13 x 1 Bolt, Hex Head Ø 2 "
½-13 x 1" Long
106-11 373089 ------ 660-2-2786 Strap, Transmission 1 "
Support 660-4.2
106-12 373317 ------ 7/16-13 Nut, Lock 7/16-13 UNC-2A 2 "
106-13 452448 NA-301L1637BA T6-1001-101TP Parts, Transmission (Note 1) 1 "
106-14 402379 ------ T6-4700-063 Parts, Group 4.2 660 (Note 1) 1 "
106-15 263516 ------ T6-4700-061 Heat Shield, Starter (Note 1) 1 "
Note 1: Items not illustrated.
CD314 4-2-233
Rev 29
Chapter 4
15
14
12 13
11
1
10
9
2
8
3 6 5
16
Figure 2-107. Vacuum Hose Assembly - Ford 4.2L
4-2-234 CD314
Rev 26
Chapter 4
Table 2-107. Vacuum Hose Assembly - Ford 4.2L

Ind Number Number
107-1 452448 XR3E9424BF ------ Manifold, Upper Intake 1 Up to 7086
107-2 452448 XR3Z6758BA ------ Hose Assy, Crankcase 1 "
Vent (L/H)
107-3 452448 ------ 660-1-2944 Hose, Trans. - 1 "
Modulator Vacuum
107-4 452448 D5AE9996CB 660-1-2943 Tube - Vacuum 1 "
107-5 452448 F8JL9G476AA ------ Bracket, Map Sensor 1 "
107-6 452448 2U1L9F479AA ------ Sensor, Map 1 "
107-7 452448 385353-S ------ Cap, 3/8" Tube 1 "
107-8 452448 ------ ------ Cap, 7/32" Tube 1 "
107-9 452448 F7UZ9F715EA ------ Valve Assembly - IAK 1 "
107-10 452448 XU1L9585BA ------ Plate - IAC Valve Assy. 1 "
107-11 452448 F65Z9F670AA ------ Gasket, Air Bypass Valve 1 "
107-12 452448 F75Z9E936AA ------ Gasket, Throttle Body 1 "
107-13 452448 XU1L9585AA ------ Plate, Throttle Body Adaptor 1 "
107-14 452448 E5JL9447AB ------ Gasket, Carburetor 1 "
107-15 452448 X13Z9E936AA ------ Throttle Body 1 "
107-16 452448 ------ TPG-D9TA- Tube, Manifold Vacuum 1 "
7B095BA
CD314 4-2-235
Rev 26
Chapter 4
1
2
4
5
16
6
7
10
10 8
11
9
12
13
15
14
Figure 2-108. Vacuum Manifold - Ford 4.2L
4-2-236 CD314
Rev 26
Chapter 4
Table 2-108. Vacuum Manifold - Ford 4.2L

Ind Number Number
108-1 452448 1U1L9E979CA ------ Actuator - 54mm, Bosch 1 7086 & Up
108-2 452448 1U1L9E936BA ------ Gasket, Inlet Air 1 "
108-3 452448 2U1L9F479AA ------ Sensor Assy, Map 1 "
108-4 452448 1U1L9585EA ------ Plate, Intake Manifold 1 "
108-5 452448 F75E9E936AA ------ Gasket, Throttle Body 1 "
108-6 452448 2U1L9G303AA ------ Plate, Idle Air Block 1 "
108-7 452448 F65E9F670AA ------ Gasket, Air Bypass Block Off 1 "
108-8 ------ ------ 3/16 Hose Ø 3/16" 1 "
108-9 452448 ------ TPG-D9TA- Tube, Manifold Vacuum 1 "
7B095BA
108-10 452448 XR3E9424BF ------ Manifold, Upper Intake 1 "
108-11 452448 ------ ------ Cap, 3/8" Tube 2 "
108-12 452448 ------ ------ Plate, Coil Mounting 1 "
108-13 452448 1F2-U12029-AC ------ Coil, Spark Plugs 1 "
108-14 452448 1R3E12280AC ------ Spark Plug Wire Set 1 "
(Wires 1,2,3 R/S)
108-15 452448 1R3E12281AC ------ Spark Plug Wire Set 1 "
(Wires 4,5,6 L/S)
108-16 452448 XR3E6758BB ------ Hose Assy - Crankcase 1 "
Vent (L/H)
CD314 4-2-237
Rev 26
Chapter 4
Figure 2-109. ECM Installation (Up to S/N 7086)
4-2-238 CD314
Rev 25
Chapter 4
Table 2-109. ECM Installation (Up to S/N 7086)

Ind Number Number
109-1 452448 F8JL-12A650-GA T6-4700-093 Shroud, Left Mounting Angle 1 Up to 7086
452448 ------ T6-4700-097 Module, Electric Control 2400 RPM 1 "
109-2 452448 F8JL-14N089-AA T6-4700-099 Relay, Multifunction 4 "
109-3 372209 ------ T6-4700-121 Decal, ECM RPM 1 "
------ ------ T6-4700-125 Decal, ECM RPM 1 "
109-4 452448 ------ ------ Wire Assembly - Pin Adaptor 1 "
109-5 ------ ------ ------ Decal, ECM Interface Plug 1 "
109-6 372209 ------ 660-2-2927 Decal, Relay Bank 1 "
CD314 4-2-239
Rev 26
Chapter 4
1
2
6
Figure 2-110. ECM Installation (S/N 7086 & Up)
4-2-240 CD314
Rev 26
Chapter 4
Table 2-110. ECM Installation (S/N 7086 & Up)

Ind Number Number
110-1 452448 ------ ------ Module, Electronic Control (ECM) 1 7086 & Up
452448 3U1E12A650CA ------ Module, Electronic Control (ECM) 1 Up to 7086
110-2 373317 33857 ¼ Washer, Flat ¼" ID 6 7086 & Up
110-4 ------ 3U1E12A690AA ------ Harness, ECM 1 "
110-6 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 6 "
110-7 ------ ------ 660-1-3002 Decal, "EPM Interface" 1 "
CD314 4-2-241
Rev 26
Chapter 4
Figure 2-111. Heater Block - Ford 4.2L
4-2-242 CD314
Rev 26
Chapter 4
Table 2-111. Heater Block - Ford 4.2L

Ind Number Number
111-1 358417 ------ T6-9003-622 Bracket, Heater Valve Mounting 1 As Req'd
111-2 262861 ------ 660-3-2906 Tube, Air Cleaner Duct 1 "
111-3 278692 12010 T6-1300-171 Heater, Engine 1 "
CD314 4-2-243
Rev 26
Chapter 4
36 39 38
37
36
8 43
36
7 42
44
6
2
1 41
5
35 4
34 3
33
5
9
8
10
32
11
28 27
31 12
30 13
29
24
20 21 14
22
23
40 15
26
25
16
21
20
18
17
19
Figure 2-112. Engine Assembly/Installation - Cummins B3.3
4-2-244 CD314
Rev 29
Chapter 4
Table 2-112. Engine Assembly/Installation - Cummins B3.3

Ind Number Number
112-1 372196 FR30201 T6-4900-100 Engine, Cummins 3.3 1 8394 & Up
112-2 239602 RBX00-2351 TM1-1-9776 Minder, Filter 1 "
112-3 372750 ------ 660-2-3300 Mount, Engine LH, Frame Half 1 "
112-5 372750 ------ T6-4900-112 Mount, Engine - Cummins 3.3 2 "
112-7 372196 CO700003040 T6-4900-100-14 Seal, Thermostat 1 "
112-8 372196 C6004216120 T6-4900-100-13 Thermostat 1 "
112-9 372196 C6006250440 T6-4900-100-12 Fan, Engine 1 "
112-10 373317 ------ TM1-1-5005 Washer, Stop Engine Mount 2 "
112-11 373317 37268 ½ -13 Nut, Top Lock Hex ½-13 2 "
112-12 372196 C6204611601 T6-4900-100-2 Pump, Water 1 "
112-13 372196 C6206611731 T6-4900-100-3 Gasket, Water Pump 1 "
112-14 372196 CO412021748 T6-4900-100-8 Belt 1 "
112-15 372196 C6204113101 T6-4900-100-4 Injector 4 "
112-16 372196 C6136118142 T6-4900-100-11 Gasket, Valve Cover 1 "
112-17 372196 C6008631310 T6-4900-100-1 Starter 1 "
112-18 373317 18912 ½-20 x 1½ Bolt, Hex Head Ø ½-20 x 1½" Long 8 "
112-19 373317 33895 ½ Washer, Lock ½" ID 8 "
112-20 373317 40693 M10-1.5 x 25 Bolt, Hex Head 8 "
M10-1.5 x 25mm Long
112-21 373317 40253 M10 Washer, Lock M10 8 "
112-22 248169 100204870-34 T6-1300-165 Alarmstat, Kysor Water - 210 1 "
CD314 4-2-245
Rev 29
Chapter 4
36 39 38
37
36
8 43
36
7 42
44
6
2
1 41
5
35 4
34 3
33
5
9
8
10
32
11
28 27
31 12
30 13
29
24
20 21 14
22
23
40 15
26
25
16
21
20
18
17
19
Figure 2-112. Engine Assembly/Installation - Cummins B3.3 (Cont'd)
4-2-246 CD314
Rev 29
Chapter 4
Table 2-112. Engine Assembly/Installation - Cummins B3.3 (Cont'd)
Fig & Vendor Part

Ind Number
112-23 426744 8MP-6FP- MD-H09-123 Fitting 1 8394 & Up
BUSH
112-24 372196 C6008611611 T6-4900-100-7 Alternator 1 "
112-25 372750 ------ 660-2-3301 Mount, Engine RH, Frame Half 1 "
112-26 373317 37308 ½-20 Nut, Top Lock Hex ½-20 4 "
112-27 372196 C6002112110 T6-4900-100-6 Filter, Oil 1 "
112-28 373317 40223 M10 Washer, Flat M10 2 "
112-29 426744 ------ 02-02-140239 Elbow, 90° 2MP-2FP90 1 "
112-30 426744 ------ ------ Pipe, Connection 1/8MP 1 "
112-31 426744 ------ ------ Union, 1/8FP 1 "
112-32 248169 104208200-10 T6-7010-209 Pressurestat, Kysor Oil 1 "
112-33 372750 ------ T6-4900-118 Bracket, Transmission Filter 1 "
112-34 372196 C6204215410 T6-4900-100-10 Tube, Dipstick 1 "
112-35 372196 C6204215310 T6-4900-100-9 Dipstick 1 "
112-36 372857 28473 MT-1-1257 Hose, Heater Ø 5/8" - Opt. 2 As Req'd
112-37 373317 5308 ------ Clamp, Hose (5/8 - 1") - Opt. 6 "
112-38 426744 HN12X10X8 TM1-1-8308 Barb, 5/8" Hose (Opt.) 1 "
112-39 426744 ------ TM1-ND-5253 Valve, Ball - Deutz Heater (Opt.) 1 "
112-40 372750 ------ 660-2-3303 Reinforcement, Engine Mount 2 8394 & Up
112-41 ------ ------ 06-06-06-06140424 Tee - Opt. 1 As Req'd
112-42 372196 4900839 T6-4900-177 Sensor, Grid Heater 1 8394 & Up
112-43 426744 HN12X10X6 TM-1-6521 Fitting, Straight 1 As Req'd
3/8 MP x 5/8 Barb - Opt.
112-44 426744 HN16X10X6 ------ Elbow, 90° 1 "
3/8 MP x 5/8 Barb - Opt.
CD314 4-2-247
Rev 29
Chapter 4
19
3
18
2
4
16
5
17
6 8 9
20
7 10
11 12
21 13
14
15
Figure 2-113. Engine and Transmission Assembly - Cummins B3.3 with Durst
4-2-248 CD314
Rev 29
Chapter 4
Table 2-113. Engine and Transmission Assembly - Cummins B3.3 with Durst

Ind Number Number
113-1 372196 FR30201 T6-4900-100 Engine, Cummins 3.3 1 8394 & Up
113-2 252108 10-16-140-038 T6-4900-106-5 Sensor, RPM/TC 1 "
113-3 252108 71-1.5B T6-4900-106-3 Housing, Bell SAE #4 1 "
113-4 252108 1016000115 660-4-3261 Transmission, Durst SAE #4 1 "
113-5 373317 37312 5/8-18 Nut, Top Lock Hex 5/8-18 2 "
113-6 373317 33863 5/8 Washer, Flat 5/8" ID 1 "
113-7 373317 40223 M10 Washer, Flat M10 12 "
113-8 373317 40253 M10 Washer, Lock M10 12 "
113-9 373317 40694 M10-1.5 x 30 Bolt, Hex Head Ø 1 "
M10-1.5 x 30mm Long
113-10 252108 10-00-140-034 T6-4900-106-4 Solenoid, FW/REV 1 "
113-11 372750 ------ T6-4900-166 Cover, Bottom Bell Housing 1 "
113-12 252108 10-16-140-039 T6-4900-106-6 Sensor, Speed 1 "
113-13 452448 D7DC-6068-AA MD-P21-105 Isolator, Transmission Mount 1 "
113-14 373317 33895 ½ Washer, Lock ½" ID 2 "
113-16 ------ ------ ------ Plate, Brake Linkage 1 "
(Included with Transmission)
113-17 281660 ------ T6-7016-105 Cable, Battery - Braided 1 "
Ground 12EE
113-18 373089 ------ 660-1-0793 Bracket, Long 2 "
113-20 281660 ------ T6-7016-121 Cable, Battery - Black 40EE 1 "
113-21 373089 ------ 660-2-1082 Strap, Transmission Support 1 "
CD314 4-2-249
Rev 29
Chapter 4
Figure 2-114. Engine and Engine Mounts - Deutz
4-2-250 CD314
Rev 26
Chapter 4
Table 2-114. Engine and Engine Mounts - Deutz
Fig & Vendor Part

Ind Number
114-1 452448 ------ TM1-ND-8082 Engine, Deutz with PTO 1 Up to 7261
264937 2011F/6342 TM1-1-9693 Engine, Deutz F4M2011, Tier II 1 7261 & Up
114-2 426744 ------ 660-1-2348 Filter, Oil - Spin On Deutz Diesel 1 "
114-3 ------ ------ TM1-4-5004 Mount, Engine Motor R/H - Deutz 1 "
114-4 358417 ------ T6-4800-112 Mount, Engine Half L/H 1 "
114-5 402645 ------ 660-4-2285 Bracket, Engine Mounting R/H 1 "
114-6 262531 ------ 660-4-2284 Bracket, Engine Mounting L/H 1 "
114-7 264937 417-2166 TM1-ND-5027 Fan, Deutz 1 "
114-9 281359 0118-0995 TM1-ND-5016 Starter, Deutz 1 "
114-10 264937 0417-8023 TM1-ND-8024 Injector, Fuel - Deutz 4 "
114-11 ------ ------ ------ Valve, Bleed Fuel - Deutz 4 "
114-12 ------ ------ HHMB 14 x 60 Bolt, 14mm x 60mm HH Grade 8 2 "
114-13 ------ ------ HHMB 14 x 50 Bolt, 14mm x 50mm HH Grade 8 2 "
114-14 373317 ------ 9/16 Washer, Split Lock 9/16" 4 "
114-15 373317 33862 9/16 Washer, Flat 9/16" ID 4 "
114-16 373317 ------ ½-13 x 3½ HHMB Bolt Ø ½-13 x 3½" Long 2 "
114-17 373317 33861 ½ Washer, Flat ½" ID 4 "
114-18 373317 ------ TM1-1-5005 Washer, Stop Engine Mount - 2 "
Deutz
114-19 373317 37268 ½-13 Nut, Top Lock Hex ½-13 10 "
114-20 373317 ------ 3/8-16 x 1¼ Bolt Ø 3/8-16 x 1¼" Long 4 "
114-21 373317 ------ 3/8 Washer, Split Lock 3/8" 4 "
114-22 373317 ------ 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
114-23 ------ ------ ½-13 HHMB Bolt Ø ½-13 x 1½" Long 8 "
114-24 452448 E4JL-1450AA MG-ND-645 Solenoid, Starter 1 "
114- ------ ------ ½-13 x 2 HHMB Bolt Ø ½-13 x 2" Long 2 "
114- 452448 ------ T6-1001-133 Sender, Oil Pressure 1 "
(Bore & Tap Plug)
114- 262861 ------ 660-1-2397 Flange, Intake - Wldmt (Deutz) 1 "
114- 373089 ------ 660-2-2320 Closeout, Flywheel - Deutz 1 "
114- 426744 ------ TM1-ND-5046 Adapter, Oil Sensor 1 "
Metric to Eng.
114- 426744 ------ TM1-ND-5047 Reducer, Oil Sensor - Deutz 1 "
114- 349137 2MP-2FP45 TM1-ND-5048 Adapter, 45° Oil Sensor - Deutz 1 "
114- ------ ------ TM1-ND-5295K Relay Kit, Deutz Glow 1 "
Plug (In Engine)
CD314 4-2-251
Rev 27
Chapter 4
26
25
27
28 24
23
22
5
4 6
9
1
10
3
7
17
18
8 19
12
11
20
13
14 29
15 16 21
30
31 13
32
14
Figure 2-115. Engine and Transmission Assembly - Deutz F4M2011 Tier II
4-2-252 CD314
Rev 26
Chapter 4
Table 2-115. Engine and Transmission Assembly - Deutz F4M2011 Tier II

Ind Number Number
115-1 264937 2011F/6362 TM1-1-9693 Engine, Deutz F4M2011, Tier II 1 7261 & Up
115-2 440230 ------ TM1-2-9739 Bracket, Exhaust at Engine 1 "
115-3 ------ ------ 999-0230A Adaptor, Drive 1 "
115-4 373317 ------ M14-2.0 x 35 Bolt, Socket Head Ø 3 "
M14-2.0 x 35mm Long
115-5 ------ ------ 999-023013 Adaptor, Housing 1 "
115-6 ------ ------ M17 x 10 Washer, Flat Metric 9 "
17mm OD-10mm ID
115-7 ------ ------ 12 x 25 Pin, Dowel Ø 2 "
12mm x 25mm Long
115-8 ------ ------ M10-1.5 x 25 Bolt, Socket Head Metric Ø 9 "
M10-1.5 x 25mm Long
115-9 ------ ------ TPG-D5TZ-6375 Flywheel 1 "
115-10 ------ ------ TPG-C20Z-6A366A Reinforcement, Plate - Flywheel 1 "
115-11 373089 ------ 660-2-2320 Closeout, Flywheel - Deutz 1 "
115-12 373317 33861 ½ Washer, Flat ½" ID 2 "
115-13 373317 33895 ½ Washer, Lock ½" ID 4 "
115-15 373317 15162 7/16-14 x 2¼ Bolt, Hex Head Ø 6 "
7/16-14 x 2¼" Long
115-16 ------ ------ ------ Arm, Shift (Comes w/ Trans.) 1 "
115-17 452448 YU1L- T6-1008-111 Transmission, C6 3-Speed 1 "
7000-BAPR
271851 ------ T6-1001-101T Transmission, C6 2-Speed - Opt. 1 As Req'd
452448 33894 T6-9011-432 Transmission, C6 3-Speed 1 "
w/ 945mm - Opt.
115-18 373374 ------ T6-6011-113 Angle, Tee Support 2 7261-7689
373089 ------ 660-1-0793 Bracket, Long 2 7690 & Up
115-19 373317 D7DC6068AA 7/16 Washer, Lock 7/16" ID 6 "
115-20 ------ ------ D3TA-2A701-AA Drain, Tube 1 "
115-21 452448 ------ MD-P21-105 Isolator, Trans. Mount, C6 1 "
115-22 452448 0114416 ------ Filter, Oil (Part of Engine) 1 "
115-23 426744 ------ TM1-ND-5047 Reducer, Oil Sensor 1 "
115-24 241894 ------ T6-1001-143 Switch, Oil Timer - Opt. 1 As Req'd
115-25 ------ ------ 2MP-2FP-2FP Tee, Oil Timer Switch - Opt. 1 "
Note: Units with S/N 7223-7225 are also equipped with the Deutz Tier II Diesel Engine.
CD314 4-2-253
Rev 28A
Chapter 4
26
25
27
28 24
23
22
5
4 6
9
1
10
3
7
17
18
8 19
12
11
20
13
14 29
15 16 21
30
31 13
32
14
Figure 2-115. Engine and Transmission Assembly - Deutz F4M2011 Tier II (Cont'd)
4-2-254 CD314
Rev 26
Chapter 4
Table 2-115. Engine and Transmission Assembly - Deutz F4M2011 Tier II (Cont'd)

Ind Number Number
115-26 452448 ------ T6-1001-133 Sender, Oil Pressure 1 7261 & Up

(Bore & Tap Plug)
115-27 426744 ------ 02-02-140239 Elbow, 90° 2MP-2FP90 1 "
115-28 426744 ------ TM1-ND-5046 Adaptor, Oil Sensor 1 "
Metric to English
115-29 452448 C8TZ-17297A MH-ND-553 Sleeve, Pinion - Speedometer 1 "
115-30 373478 666F-8571 MH-ND-552-1 Reducer, Speedometer Drive 1 "
115-31 373478 HR103 MH-ND-553-1 Tip, Adaptor - Speedometer Drive 1 "
115-32 452448 EOHZ17322DA MH-ND-553-3 Pinion, Trans. - Speedometer 1 "
115-33 440230 ------ 660-2-1082 Strap, Transmission Support 1 1 & Up
115-34 373317 ------ 7/16 -13 Nut, Lock 7/16-13 UNC-2A 2 "
115-35 426744 ------ T6-6018-123 Hose, Transmission Line, 14" OAL 2 "
CD314 4-2-255
Rev 27
Chapter 4
Figure 2-116. Engine and Engine Mounts - Perkins 1004
4-2-256 CD314
Rev 24
Chapter 4
Table 2-116. Engine and Engine Mounts - Perkins 1004

Ind Number Number
116-23 373089 ------ 660-2-1802 Bracket, Passenger Side 1 Up to 7292

Engine Mount - Perkins
116-24 373089 ------ 660-2-1803 Bracket, Engine Mount, Driver 1 "
Side Frame Half
116-25 426744 ------ T6-6018-123 Hose, Trans. Line 14" OAL 2 "
116-26 ------ ------ ------ Plug 1 "
116-27 241894 0202400 T6-1001-201 Sender, Water Temperature 1 "
116-28 426744 8MP-6FP-BUSH MD-HO9-123 Fitting 1 "
116-29 271404 ------ T6-1300-165 Alarmstat, Kysor Water, 210 1 "
116-30 278692 12010 T6-1300-171 Heater, Engine 1 "
116-31 ------ ------ ------ Clamp 4 "
116-32 ------ ------ ------ Clamp 2 "
116-33 410026 ------ T6-6010-111 Valve, Fuel Drain 1 "
116-34 452448 F2FP-7000GAPR T6-1008-111 Transmission, C6 3-Speed 1 "
116-35 ------ ------ MD-HO9-111 Fitting, Intake Manifold to 1 "
Water Pump
116-36 ------ ------ ¾ x 3/8 Bushing, Galvanized Hex 1 "
116-38 263516 ------ T6-1212-110 Plate, Passenger Side 1 "
Transmission Cover
116-41 373317 ------ T6-1208-105 Pin, Dowel 2 "
CD314 4-2-257
Rev 27
Chapter 4
Figure 2-116. Engine and Engine Mounts - Perkins 1004 (Cont'd)
4-2-258 CD314
Rev 24
Chapter 4
Table 2-116. Engine and Engine Mounts - Perkins 1004 (Cont'd)

Ind Number Number
116-23 373089 ------ 660-2-1802 Bracket, Passenger Side 1 Up to 7292

Engine Mount - Perkins
116-24 373089 ------ 660-2-1803 Bracket, Engine Mount, Driver 1 "
Side Frame Half
116-25 426744 ------ T6-6018-123 Hose, Trans. Line 14" OAL 2 "
116-26 ------ ------ ------ Plug 1 "
116-27 241894 0202400 T6-1001-201 Sender, Water Temperature 1 "
116-30 278692 12010 T6-1300-171 Heater, Engine 1 "
116-31 ------ ------ ------ Clamp 4 "
116-32 ------ ------ ------ Clamp 2 "
116-34 452448 F2FP-7000GAPR T6-1008-111 Transmission, C6 3-Speed 1 "
116-35 ------ ------ MD-HO9-111 Fitting, Intake Manifold to 1 "
Water Pump
116-36 ------ ------ ¾ x 3/8 Bushing, Galvanized Hex 1 "
116-38 263516 ------ T6-1212-110 Plate, Passenger Side 1 "
Transmission Cover
116-41 373317 ------ T6-1208-105 Pin, Dowel 2 "
CD314 4-2-259
Rev 27
Chapter 4
28 27
1
26
2
3 25
24
23
4
22
21
5
20
16 17 19
18
6 7 15
8 9 10 11 12 13
14
45
29 30
31
32
33
36 34
44 35
38 37
39
40
41
42
9 43
Figure 2-117. Engine Assembly - Perkins 1104 (Tier II)
4-2-260 CD314
Rev 27
Chapter 4
Table 2-117. Engine Assembly - Perkins 1104 (Tier II)

Ind Number Number
117-1 261943 RE38247-660 660-1-3030 Engine, Perkins, w/Hyd Adapter 1 7292 & Up
117-2 261943 ------ 4133L509 Thermostat 1 "
117-3 372857 GM-910-7 T6-1211-101-5 Alternator, 100A, Perkins/Deutz 1 "
w/o Pulley
117-4 372857 9465 T6-9011-560 Belt, Alternator 1104 1 "
117-5 261943 ------ U5MW0194 Pump, Coolant (Note 1) 1 "
117-6 261943 ------ 3114V041 Pulley, Crankshaft (Note 1) 1 "
117-7 261943 ------ 2644N203124 Pump, Fuel Injection (Note 1) 1 "
117-8 261943 ------ 4134E057 Head, Oil Filter (Note 1) 1 "
117-9 261943 ------ 32186405 Plug, Drain (Note 1) 2 "
117-10 261943 ------ 2654407 Filter, Oil (Note 1) 1 "
117-11 267599 546115 MD-H07-113 Pipe, Black Extension - Opt. 1 As Req'd
117-12 ------ ------ MD-H07-115 Tee - Opt. 1 "
117-13 248169 104208200-10 T6-7010-209 Start, Kysor Oil Pressure - Opt. 1 "
117-14 241894 02504-04 T6-1001-133 Sender, Oil Pressure - Opt. 1 "
117-15 ------ ------ 2MBSPPOR-2FP Adapter - Opt. 1 "
117-16 ------ ------ ------ Control, Timing Fuel 1 7292 & Up
117-17 261943 ------ 4126A81 Dipstick (Note 1) 1 "
117-18 ------ ------ ------ Sending Unit, Temp. Gauge 1 "
117-19 426744 8MP-6FP-BUSH MD-H09-123 Fitting 1 "
117-20 261943 ------ 3161C018 Cable (Note 1) 1 "
117-21 261943 ------ 2848A127 Sender, Control Timing, Fuel 1 "
Pump (Note 1)
117-22 261943 ------ 2646F003 Pipe, Fuel Feed (Note 1) 1 "
117-23 261943 ------ 2646F004 Pipe, Fuel Feed (Note 1) 1 "
117-24 261943 ------ 26560201 Filter, Fuel-Element Kit (Note 1) 1 "
117-25 261943 ------ 4132A008 Pump, Fuel Elec, Tier II Perkins 1 "
Note 1: Part of engine assembly 660-1-3030.
CD314 4-2-261
Rev 27
Chapter 4
28 27
1
26
2
3 25
24
23
4
22
21
5
20
16 17 19
18
6 7 15
8 9 10 11 12 13
14
45
29 30
31
32
33
36 34
44 35
38 37
39
40
41
42
9 43
Figure 2-117. Engine Assembly - Perkins 1104 (Tier II) (Cont'd)
4-2-262 CD314
Rev 27
Chapter 4
Table 2-117. Engine Assembly - Perkins 1104 (Tier II) (Cont'd)

Ind Number Number
117-26 261943 ------ 2666A016 Plug, Glow (Note 1) 4 7292 & Up
117-27 ------ ------ ------ Solenoid 1 "
117-28 261943 ------ 4142X099 Cap, Oil Filler (Note 1) 1 "
117-29 261943 ------ 3823A054 Bracket, Alternator (Note 1) 1 "
117-30 426744 ------ TM1-ND-5255 Adapter, Heater Hose 18mm 1 "
117-31 426744 ------ ------ Fitting, Heater Hose 1 "
117-32 373317 62010 62010 Clamp, Hose 5010 1 "
117-33 426744 ------ 5/8 Hose, Heater 5/8 1 "
117-35 426744 8MP-6FP-BUSH MD-H09-123 Fitting 1 "
117-36 261943 ------ 3778E232 Manifold, Exhaust (Note 1) 1 "
117-37 261943 ------ 3767A011 Elbow (Note 1) 1 "
117-38 261943 ------ 3717Y061 Sump (Note 1) 1 "
117-39 ------ 16MP-10FP ------ Bushing 1 "
117-40 267751 30056 TM1-ND-5029 Switch, Temperature Flexolite 1 "
117-41 276783 ------ 660-1-3053 Plug, Engine Heater, Freeze, 1 "
120V, Tier II Perkins
117-42 410026 ------ T6-6010-111 Petcock, Water 1 "
117-43 261943 ------ T6-7207-103 Starter, Delco 4.236 & 1004 1 "
117-44 ------ ------ 41117314 Flywheel Assembly 1 "
117-45 ------ ------ ------ Connection, Air Intake 1 "
Note 1: Part of engine assembly 660-1-3030.
CD314 4-2-263
Rev 27
Chapter 4
23
24 1
22
21
2
3
20 4
3
5
6
7
8
3
12
11
4
13 10
9
14
8
15 17
16
18
19
Figure 2-118. Engine and Transmission Mounting Brackets - Perkins Tier II
4-2-264 CD314
Rev 27
Chapter 4
Table 2-118. Engine and Transmission Mounting Brackets - Perkins Tier II

Ind Number Number
118-1 261943 RE38247-660 660-1-3030 Engine, Perkins w/ Hyd Adaptor 1 7292 & Up
118-2 373089 ------ 660-1-1906 Spacer, Motor Mount, R/F-Perkins 1 "
118-3 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
118-4 373317 40224 M12 Washer, Flat M12 20 "
118-5 ------ ------ T6-3200-161 Isolator 2 "
118-7 373089 ------ 660-2-1802 Bracket, Passenger Side 1 "
Engine Mount
118-8 373317 33861 ½ Washer, Flat ½" ID 6 "
118-9 373317 40716 M12-1.75 x 40 Bolt, Hex Head Ø 4 "
M12-1.75 x 40mm Long
118-10 373317 40254 M12 Washer, Lock M12 12 "
118-11 372750 ------ 660-3-2123 Mount, Motor Engine, Right Half 1 "
118-12 373089 ------ 660-1-1907 Spacer, Mount R/R 1 "
118-13 452448 F2FP-7000GAPR T6-1008-111 Transmission, C6, 3 Speed 1 "
118-14 452448 D7DC-6068-AA MD-P21-105 Isolator, Transmission Mount, C6 1 "
118-15 373317 33895 ½ Washer, Lock ½" ID 2 "
118-18 373317 33860 7/16 Washer, Flat 7/16" ID 2 "
118-19 373317 37266 7/16-14 Nut, Top Lock Hex 7/16-14 2 "
118-20 372750 ------ 660-3-2122 Mount, Motor Engine, Left Half 1 "
118-22 373089 ------ 660-2-1803 Bracket, Engine Mount, Frame, 1 "
Driver Side
118-23 373317 15205 ½-13 x 1½ Bolt, Hex Head Ø ½-13 x 1" Long 1 "
118-24 373317 40714 M12-1.75 x 30 Bolt, Hex Head Ø 2 "
M12-1.75 x 30mm Long
CD314 4-2-265
Rev 27
Chapter 4
Figure 2-119. Starters
4-2-266 CD314
Rev 24
Chapter 4
Table 2-119. Starters

Ind Number Number
119-1 402530 244-9227 T6-1001-103 Starter, 300 CID, Plunger Pole 1 1 & Up
119- 452448 E4JL-11450AA MG-ND-645 Solenoid, Starter 1 "
119-2 373363 10465060 T6-1025-103 Starter, 300 CID, Delco 1 "
119-3 372196 191-1807 ------ Starter, Cummins/Onan Diesel 1 "
119-4 261943 ------ S203-18-400A Starter, Perkins 4.135 1 "
119-5 261943 1113274 T6-7207-103 Starter, Perkins 4.236 Diesel 1 "
119- 402645 70-914 T6-9011-506 Relay, Electric Solenoid 2 "
CD314 4-2-267
Rev 27
Chapter 4
Figure 2-120. Alternators and Mountings
4-2-268 CD314
Rev 24
Chapter 4
Table 2-120. Alternators and Mountings

Ind Number Number
120-1 372857 10464453 660-ND-2824 Alternator, Delco 130A 1 As Req'd

356181 ------ EPGE2GZ-10346C Alternator, 60A 1 "
------ ------ T6-1211-101 Alternator Assembly, 61A 1 "
372196 CO191187200 ------ Alternator Assembly, 37A (Incl. 1 "
Fan & Pulley) (Cummins/Onan)
261943 S202-18-300A ------ Alternator, Perkins 4.135 1 "
120- 402530 13-3014 T6-7002-113 Alternator, 60 Amp - Motorcraft 1 "
372857 ------ T6-7002-117 Alternator, 70 Amp - Motorcraft 1 "
356181 1105360 T6-1211-101-1 Alternator (Delco Style) 1 "
120- 452448 E5SZ-10A310A ------ Fan, 60A/61A Alternator, Gasoline 1 "
452448 D0AZ-10A310A T6-7002-121 Fan, Alternator 1 "
356181 ------ T6-1211-101-2 Pulley, Alternator (Single Groove) 1 "
120- 452448 D2AF10A352AA ------ Pulley, 60A Motorcraft Alternator 1 "
271851 C7TZ-10344A T6-7002-119 Pulley, Alternator 1 "
452448 D2AZ-10344A ------ Pulley, 61A Delco Alternator, Gas 1 "
373363 1959703 T6-1211-101-3 Fan, Alternator 1 "
120-2 372750 C5UE-10039A T6-7002-155 Bracket, Alternator Mount 1 "
373089 ------ 660-4-1097 Mount, Hyd. Pump, 4.236 1 "
372196 CO191133100 ------ Bracket, Alternator Mounting - 1 "
Cummins/Onan
261943 S201-18-321 ------ Bracket, Alternator Mounting - 1 "
Perkins 4.135
120- 372736 ------ 660-1-1905-1 Spacer, Top 61A Delco Alt. 1 "
120- 372736 ------ 660-1-1905-3 Spacer, Power Steering 1 "
372196 CO191132200 ------ Spacer, Alternator, Top and 2 "
Bottom Front (Cummins/Onan)
120- 372736 ------ 660-1-1905-2 Spacer, Rear 61A Delco Alt. 1 "
372196 CO370404900 ------ Spacer, Alternator, Bottom Rear 1 "
(Cummins/Onan)
120-4 452448 ------ EPGC5UZ-10145A Arm, Alternator Adj. 1 "
372750 ------ T6-7002-133 Bracket, Alternator Adj., 70 Amp 1 "
261943 36155154 ------ Arm, Adjusting, Alternator - 1 "
Perkins 4.236
372196 CO191136500 ------ Arm, Adjusting, Alternator - 1 "
Cummins/Onan
261943 1456-18-362 ------ Arm, Adjusting, Alternator - 1 "
Perkins 4.135
120-5 372857 7445 T6-9011-151 Belt, Water Pump to Alternator Ref. "
402530 25-9510 T6-1201-147 Belt, Alternator, Perkins 4.236 1 "
372196 CO511014715 ------ Belt, Alternator/Water Pump - 1 "
Cummins/Onan
261943 0750-18-381A ------ Belt, Alternator - Perkins 4.135 1 "
CD314 4-2-269
Rev 26
Chapter 4
3
4
Figure 2-121. Alternator Installation - Ford 4.2L
4-2-270 CD314
Rev 26
Chapter 4
Table 2-121. Alternator Installation - Ford 4.2L

Ind Number Number
121-1 452448 F77U10300BB ------ Alternator Assy, 95 Amp 1 6300 & Up

121-2 372857 F8JL8620DA 660-1-2904 Belt, Accessories Drive 1 "
121-3 452448 D2AZ10344A ------ Pulley, Alternator 1 "
121-4 452448 383256S36 EPG-383256-S36 Nut and Washer #10-24 1 "
121-5 452448 C5UZ10A313A EPGC5UZ-10A313A Bracket, Alternator Mounting 1 "
121-6 452448 2L3E6B209BA ------ Tensioner 1 "
121-7 452448 F75E19A216BA ------ Idler Assembly 1 "
121-8 452448 ------ ------ Plug, Alternator 1 "
121-9 263516 ------ 660-2-2931 Guard, Fan Belt Cover 1 "
CD314 4-2-271
Rev 27
Chapter 4
7
8
5
13 4
3
2
9
10
11
12
Figure 2-122. Alternator Installation - Cummins B3.3
4-2-272 CD314
Rev 29
Chapter 4
Table 2-122. Alternator Installation - Cummins B3.3

Ind Number Number
122-1 372196 CO412021748 T6-4900-100-8 Belt, V - Fan Drive 1 8394 & Up

122-2 372196 ------ ------ Nut, Pulley (Included w/ Alternator) 1 "
122-3 372196 ------ ------ Washer, Lock - Pulley 1 "
122-4 372196 ------ ------ Pulley, Alternator 1 "
(Incl. w/ Alternator)
122-5 372196 C6008611611 T6-4900-100-7 Alternator, 12V. 60 Amp 1 "
122-6 372196 ------ ------ Plate, Pivot (Incl. w/ Alternator) 1 "
122-7 373317 0161824 M8-1.25 x 30 Bolt, Flange Ø 1 "
M8-1.25 x 30mm Long
122-8 373317 40222 M8 Washer, Flat M8 1 "
122-9 373317 90682 M10-1.5 Nut, Top Lock Hex M10-1.5 1 "
122-10 372196 C6204816321 ------ Bracket, Alternator (Incl. w/ Engine) 1 "
122-11 373317 40223 M10 Washer, Flat M10 1 "
122-12 373317 40705 M10-1.5 x 90 Bolt, Hex Head Ø 1 "
M10-1.5 x 90mm Long
122-13 372196 3163896 T6-4900-152 Plug, Alternator (MA-D25) 1 "
CD314 4-2-273
Rev 29
Chapter 4
Figure 2-123. Alternator Installation - Deutz (Delco Style)
4-2-274 CD314
Rev 21A
Chapter 4
Table 2-123. Alternator Installation - Deutz (Delco Style)

Ind Number Number
123-1 356181 ------ T6-1211-101-1 Alternator (Delco Style) 1 As Req'd

123-2 357447 ASP21098 660-1-2412 Damper, Vibration 1 "
123-3 372380 ALH-35LSS T6-4006-111R Latch, Hood - Rubber w/ 1 "
Hooking Bracket
123-4 440230 ------ 660-2-2294 Bracket, Delco Alt. Adjust 1 "
262531 ------ 660-3-2376 Bracket, Fan Guard Support - Alt. 1 "
123-5 372736 ------ 660-4-2358 Guard, Fan Belt - Deutz 1 "
123-6 356181 ------ T6-6015-101 Belt, Alternator 1 "
358417 ------ 660-1-2346 Spacer, Fan Belt Guard 1 "
Reinforcement
281359 4179217 660-1-2292 Bracket, Cast, Alternator 1 "
CD314 4-2-275
Rev 26
Chapter 4
16 11
17
2 10
3
15 1
18
9
19 8
20 12 2
13 4
21
22
14 7
5 6
8 4
3
Figure 2-124. Alternator Installation - Deutz (100A)
4-2-276 CD314
Rev 26
Chapter 4
Table 2-124. Alternator Installation - Deutz (100A)

Ind Number Number
124-1 281359 4179217 660-1-2292 Bracket, Cast Alternator, Deutz 1 Up to 7261
124-2 373317 40222 M8 Washer, Flat 8mm ID 4 "
124-3 373317 40252 M8 Washer, Lock 8mm ID 4 "
124-4 373317 40683 M8-1.25 x 75 Bolt, Hex Head 8mm-1.25 x 75mm 3 "
124-5 373317 ------ 3/8-20 x 3½ Bolt, Hex Head Ø 1 "
3/8-20 x 3½" Long
124-6 373317 33893 3/8 Washer, Lock 3/8" ID 1 "
124-7 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
124-8 373317 ------ 3/8 x 3/16 Spacer 3/8" ID x 3/16" Long 1 "
124-9 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
124-10 372857 MIT72279 T6-1211-103 Plug, Alternator Socket 1 "
124-11 372857 GM-910-7 T6-1211-101-5 Alternator, 100A w/o Pulley 1 "
124-12 373363 1959703 T6-1211-101-3 Fan, Alternator 1 "
124-13 372857 1100 TM1-ND-5013 Pulley, Alternator - Deutz 1 "
124-14 ------ ------ T6-1211-101-6 Nut, Pulley, Alternator 1 "
124-15 356181 ------ T6-6015-101 Belt, Alternator 1 "
124-16 440230 ------ 660-2-2294 Bracket, Delco Alt. Adjust. - Deutz 1 "
124-18 373317 40674 M8-1.25 x 30 Bolt, Hex Head Ø 1 "
8mm-1.25 x 30mm
124-21 373317 40694 M10-1.5 x 30 Bolt, Hex Head Ø 1 "
10mm-1.5 x 30mm
124-22 373317 40693 M10-1.5 x 25 Bolt, Hex Head Ø 1 "
10mm-1.5 x 25mm
CD314 4-2-277
Rev 27
Chapter 4
13
10 12
11 1
9 15
14
2
8 2
7 6
3
Figure 2-125. Alternator Installation - Deutz F4M2011 Tier II
4-2-278 CD314
Rev 28A
Chapter 4
Table 2-125. Alternator Installation - Deutz F4M2011 Tier II

Ind Number Number
125-1 281359 417-9217 660-1-2292 Bracket, Cast Alternator - Deutz 1 7261 & Up
125-2 373317 40683 M8-1.25 x 75 Bolt, Hex Head 8mm-1.25 x 75mm 3 "
125-4 373317 ------ 3/8-20 x 3½ Bolt, Hex Head Ø 3/8-20 x 3½" Long 1 "
125-5 264937 117-9565 DEU1179565 Belt, Alternator 1 "
125-6 264937 01177344 ------ Pulley, Alternator 1 "
125-7 264937 01131115 ------ Nut, Pulley - Bosch Alternator 1 "
125-8 373317 40694 M10-1.5 x 30 Bolt, Hex Head 1 "
10mm-1.5 x 30mm Long
125-9 373317 40674 M8-1.25 x 30 Bolt, Hex Head 1 "
8mm-1.25 x 30mm Long
125-11 264937 ------ ------ Bracket 1 "
125-12 264937 01162876 ------ Fan, Alternator 1 "
125-13 264937 01178607 DEU1178607 Alternator, Bosch 1 "
125-14 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
125-15 373317 ------ 3/8-20 Nut, Top Lock Hex 3/8-20 1 "
CD314 4-2-279
Rev 28A
Chapter 4
Figure 2-126. Alternator Installation - Perkins
4-2-280 CD314
Rev 26
Chapter 4
Table 2-126. Alternator Installation - Perkins

Ind Number Number
126-1 372857 GM-910-7 T6-1211-101-5 Alternator, 100A w/o Pulley 1 Up to 7292

126-3 372857 9540 660-1-2207 Belt, Alternator 1 "
126-4 372857 1104 T6-1211-101-2 Pulley, Alternator (Single Groove) 1 "
126-5 356181 ------ T6-9011-363 Spacer, 61 Amp Delco Alt 1 "
126-6 373089 ------ 660-4-1097 Mount, Hyd. Pump, 4.236 1 "
CD314 4-2-281
Rev 27
Chapter 4
13 12
15 14
16 2
17
3
18
11 4
21
19 10 5
20 9 4
8
6
7
22
Figure 2-127. Alternator Installation - Perkins Tier II
4-2-282 CD314
Rev 27
Chapter 4
Table 2-127. Alternator Installation - Perkins Tier II

Ind Number Number
127-1 372857 GM-910-7 T6-1211-101-5 Alternator, 100AMP, Perkins/Deutz 1 7292 & Up

127-2 373317 40253 ------ Washer, Lock M10 1 "
127-3 373317 40205 ------ Bolt, Flange Ø M10-1.5 x 90mm Long 1 "
127-4 372857 2318A605 ------ Nut, Flange 2 "
127-5 372857 3318H105 ------ Sleeve 1 "
127-7 372857 2314J013 ------ Screw, Flange Head 2 "
127-8 372857 4141A013 ------ Bracket 1 "
127-10 372857 3318H105 ------ Sleeve 1 "
127-11 373317 10335-00693 ------ Washer, Flat 3/8" ID (Thick) 1 "
127-12 372857 2318A603 ------ Nut, Flange 1 "
127-13 372857 3615X014 ------ Lever 1 "
127-14 373317 1133857 ------ Washer, Flat ¼" ID Thru-Hard 1 "
127-15 372857 3823A054 ------ Bracket 1 "
127-17 372857 2314H003 ------ Screw 1 "
127-18 373317 40674 ------ Bolt, Hex Head Ø 1 "
M8-1.25 x 30mm Long, Gr. 10.9
127-19 373317 40222 ------ Washer, Flat M8 1 "
127-20 373317 40252 ------ Washer, Lock M8 1 "
127-21 372857 9465 T6-9011-560 Belt, Alternator 1 "
127-22 372857 1104 T6-1211-101-2 Pulley, Alternator (Single Groove) 1 "
CD314 4-2-283
Rev 27
Chapter 4
Figure 2-128. Air Cleaner Assembly - Gasoline
4-2-284 CD314
Rev 23
Chapter 4
Table 2-128. Air Cleaner Assembly - Gasoline

Ind Number Number
128-1 452448 EOTE-9600-TA EPGEOTZ-9600H Air Filter Assembly 1 1 & Up

128-2 402530 2055 T6-1001-209 Element, Air Filter 300 CID 1 "
128-3 364189 D7UZ-9A626B T6-1001-113 Duct & Valve Assembly, Ford 1 "
128-4 262531 ------ 660-3-0719 Bracket, Air Cleaner 1 "
128-5 372736 ------ 660-2-0738 Brace 1 "
128-6 373317 ------ 5/16-18 Bolt, Hex Head 2 "
128-7 373317 33892 5/16 Washer, Lock 5/16" ID 2 "
128-8 373317 ------ ¼-20 Nut, Wing 2 "
128-9 373317 33891 ¼ Washer, Lock ¼" ID 2 "
128-11 373089 ------ 660-3-0717 Adaptor, Carburetor 1 "
128-12 426501 2.5"CWCX4 660-3-0712-3 Hose, Air Filter 1 "
128-13 452448 C8DZ-9654A EPGC8DZ-9654A Gasket, Air Cleaner 1 "
128- ------ ------ 660-4-0712-4 Clamp, Hose 2 "
128- 403166 ------ 660-ND-1361 O-Ring, Carb. Air Horn 1 "
CD314 4-2-285
Rev 27
Chapter 4
8
9
10
11
12
7
6
5
4
3 1a
2
13
16 17
15
13
14
Figure 2-129. Air Intake Assembly - Ford 300
4-2-286 CD314
Rev 26
Chapter 4
Table 2-129. Air Intake Assembly - Ford 300

Ind Number Number
129-1 239602 G070020 T6-1001-602 Cleaner, Air - Donaldson (For Ford) 1 1 & Up
129-1a 239602 ------ T6-1001-602F Filter, Replacement 1 "
129-2 373089 ------ 660-1-1269 Plate, Mounting - Air Cleaner 1 "
129-3 373317 ------ ¼-20 Nut, Flange ¼-20 2 "
129-4 373317 33857 ¼ Washer, Flat ¼" ID 4 "
129-5 373317 33891 ¼ Washer, Lock ¼" ID 2 "
129-7 239602 H002070 T6-1001-603 Band, Air Filter Mounting 1 "
129-8 239602 X00-2014 MJ-ND-6203 Cap, Air Filter 1 "
129-9 ------ ------ ------ Clamp, Hose IDEAL 5056 1 "
129-10 239602 ------ TM1-1-8150 Hose, Air Cleaner Intake Reducer 1 "
129-11 ------ ------ ------ Clamp, Hose IDEAL 5040 1 "
129-12 262861 ------ 660-1-2645 Pipe, Air Filter (Donaldson) 1 "
129-13 ------ ------ ------ Clamp, Hose IDEAL 5044 2 "
129-14 239602 P105531 TM1-ND-5001 Elbow, Air Cleaner Hose - Deutz 1 "
129-15 403166 ------ 660-ND-1361 O-Ring, Carburetor Air Horn 1 "
129-16 452448 C8DZ-9654A EPGC8DZ-9654A Gasket, Air Cleaner 1 "
CD314 4-2-287
Rev 26
Chapter 4
7 6
4
3
Figure 2-130. Air Intake Assembly - Ford 4.2L
4-2-288 CD314
Rev 26
Chapter 4
Table 2-130. Air Intake Assembly - Ford 4.2L

Ind Number Number
130-1 373089 ------ 660-1-1269 Plate, Mounting - Air Cleaner 1 6300 & Up
130-3 239602 G070020 T6-1001-602 Cleaner, Air - Donaldson (For Ford) 1 "
130-5 239602 P102820 TM1-1-8150 Hose, Air Cleaner Intake Reducer 1 "
130-6 262861 ------ 660-3-2906 Tube, Air Cleaner Duct 1 "
130-7 372857 25154 660-1-2932 Hose, IAC 1 "
130-8 ------ ------ T6-4700-119 Elbow, Rubber Intake 90° 1 "
CD314 4-2-289
Rev 27
Chapter 4
20
17
7
15 16
7
18
1
19
2
3
4
5
7 6
8
9
10
7
12
11
13
13 14
Figure 2-131. Air Intake Assembly - Ford 4.2L (LP Option) (7312 & Up)
4-2-290 CD314
Rev 26
Chapter 4
Table 2-131. Air Intake Assembly - Ford 4.2L (LP Option) (7312 & Up)

Ind Number Number
131-1 452448 2U1L9F479AA ------ Sensor Assembly, Map 1 As Req'd

131-2 452448 XR3E9424BF ------ Manifold, Intake Upper 1 "
131-3 452448 F75E9E936AA ------ Gasket, Throttle Body 1 "
131-4 452448 1U1L9585EA ------ Plate, Intake Manifold 1 "
131-5 452448 1U1L9E936BA ------ Gasket, Inlet Air 1 "
131-6 452448 1U1L9E979CA ------ Actuator - 54mm, Bosch 1 "
131-7 373317 62019 ------ Clamp, Hose IDEAL 5044 4 "
131-8 452448 3U1EGC675AA ------ Elbow, Manifold to Mixer 1 "
(Included w/ LP Engine)
131-9 452448 3U1E9510AA ------ Mixer 1 "
131-10 ------ ------ ------ Hose, LP, Megajector to Mixer 1 "
131-11 ------ ------ ------ Line, Vacuum, Megajector to Mixer 1 "
131-12 426744 75W-3X6 TM1-1-9735 Hose, Connector 3" ID 1 "
131-13 373317 62022 ------ Clamp, Hose IDEAL 5056 2 "
131-14 262861 ------ 660-4-3013 Pipe to Air Filter 1 "
131-15 239602 ------ TM1-1-8150 Hose, Air Cleaner Intake Reducer 1 "
131-16 440230 ------ T6-1001-603 Band, Air Filter Mounting 1 "
131-17 239602 G070020 T6-1001-602 Cleaner, Air - Donaldson (For Ford) 1 "
131-19 239602 ------ T6-1001-602F Filter, Element 1 "
CD314 4-2-291
Rev 27
Chapter 4
Figure 2-132. Air Cleaner Assembly - Cummins/Onan and Perkins 4.135/4.236
4-2-292 CD314
Rev 24
Chapter 4
Table 2-132. Air Cleaner Assembly - Cummins/Onan and Perkins 4.135/4.236

Ind Number Number
132-1 239602 G065012 660-1-1191 Cleaner, Air, - Diesel 1 1 & Up

132-2 ------ ------ 660-1-1204 Clamp, Worm Gear 4 "
239602 H001378 TM1-0-8144 Cap, Air Filter 1 "
132-3 372857 21704 660-1-2223 Hose, Intake 2 7/8" - 2¼" 90° 1 "
132-4 262861 ------ TM1-1-8170 Connector, Intake 2 "
132-5 402530 8013 660-1-1197 Hose, Air Cleaner 1 "
------ ------ 660-1-1336 Hose, Air Cleaner (Cummins/Onan) 1 "
132-6 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
132-7 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
132-8 373317 15109 3/8-16 x 1½ Bolt, Hex Head 3/8-16 x 1½" Long 4 "
132-9 239602 P007191 T6-1206-103 Bands, Air Filter 2 "
132-10 239602 X001966 T6-1201-213 Cap, Air Cleaner 1 "
CD314 4-2-293
Rev 27
Chapter 4
1
2
3 4
10 14
17
16 13
12 5
10
15 11
6
10
7
9 8
Figure 2-133. Air Intake Assembly - Cummins B3.3
4-2-294 CD314
Rev 29
Chapter 4
Table 2-133. Air Intake Assembly - Cummins B3.3

Ind Number Number
133-1 239602 G070020 T6-1001-602 Cleaner, Air - Donaldson 1 8394 & Up

133-2 239602 ------ T6-1001-602F Filter, Replacement 1 "
133-6 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
133-7 373317 62022 ------ Clamp, Hose Size 56 1 "
133-8 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
133-9 239602 P105532 MJ-ND-6204 Elbow, Air Filter 1 "
133-10 373317 62017 ------ Clamp, Hose IDEAL 5036 3 "
133-11 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
133-12 373317 33858 5/16 Washer, Flat 5/16" ID 4 "
133-15 262861 ------ 660-4-3318 Pipe, Air Intake 1 "
133-16 372857 ------ 660-1-3323 Elbow, Intake 1 "
133-17 372196 ------ ------ Turbo, Air Intake (Incl. w/ Engine) 1 "
CD314 4-2-295
Rev 29
Chapter 4
10
9
6
8
6
7
5
6
1
4
1a
2
3
Figure 2-134. Air Intake Assembly - Deutz
4-2-296 CD314
Rev 26
Chapter 4
Table 2-134. Air Intake Assembly - Deutz

Ind Number Number
134-1 262861 76559N 660-1-2286 Cleaner, Air - Nelson 1 1 & Up

134-1a 262861 70293N 660-1-2804 Filter, Air - Nelson 1 "
134-3 373089 ------ 660-2-2359 Bracket, Air Cleaner Mounting 1 "
134-6 373317 62022 ------ Clamp, Hose IDEAL 5056 4 "
134-8 262861 ------ 660-1-2311 Pipe, 3" OD x 3" Intake Tract Coupler 1 "
134-9 239602 P105608 TM1-ND-5006 Hose, Air Cleaner Hump - Deutz 1 "
134-10 262861 ------ 660-1-2397 Flange, Intake - Wldmt (Deutz) 1 "
CD314 4-2-297
Rev 27
Chapter 4
5
4
6 6 1
5 2
6
1a
3
2
Figure 2-135. Air Intake Assembly - Perkins 1004
4-2-298 CD314
Rev 26
Chapter 4
Table 2-135. Air Intake Assembly - Perkins 1004

Ind Number Number
135-1 262861 76559N 660-1-2286 Cleaner, Air - Nelson 1 Up to 7292

135-1a 262861 70293N 660-1-2804 Filter, Air - Nelson 1 "
135-6 373317 62022 ------ Clamp, Hose IDEAL 5056 4 "
135-7 372750 ------ 660-1-2225 Tube, 24" x 3" OD, Intake 1 "
CD314 4-2-299
Rev 27
Chapter 4
1
2
3 4
15 13
9 12
11 5
14
10
9 6
8 7
Figure 2-136. Air Intake Assembly - Perkins Tier II
4-2-300 CD314
Rev 27
Chapter 4
Table 2-136. Air Intake Assembly - Perkins Tier II

Ind Number Number
136-1 294594 G070020 T6-1001-602 Filter, Air 1 7292 & Up

136-2 294594 P827653 T6-1001-602F Element, Air Filter 1 "
136-6 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
136-7 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 2 "
136-9 373317 62022 5056 Clamp, Hose, IDEAL 6022 3 "
136-10 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
136-11 373317 33858 5/16 Washer, Flat 5/16" ID 4 "
136-12 262531 ------ 660-1-1269 Plate, Air Cleaner Mounting 1 "
136-13 294594 ------ T6-1001-603 Band, Air Filter Mount 1 "
136-14 262861 ------ 660-1-3019 Pipe, Intake - Perkins Tier II 1 "
136-15 294594 P105608 TM1-ND-5006 Hose, Air Cleaner Hump - Deutz 1 "
CD314 4-2-301
Rev 27
Chapter 4
1
2
3
5
6
7
12
4
8
9
10
11
Figure 2-137. Exhaust System - Ford 300
4-2-302 CD314
Rev 26
Chapter 4
Table 2-137. Exhaust System - Ford 300

Ind Number Number
137-1 452448 D2AA-5269-AA T6-1005-113 Flange, Exhaust Pipe Mounting 1 1 & Up

137-2 373317 37266 7/16-14 Nut, Top Lock Hex 7/16-14 2 "
137-3 262861 ------ 660-1-1136 Pipe, Exhaust - Gas 1 "
137-4 402645 ------ T6-1005-105 Muffler, Gas 1 "
137-6 262861 ------ T6-1005-115 Strap, Exhaust Hanger 1 "
137-7 372750 ------ T6-4043-105 Bracket, L- Exhaust 1 "
137-8 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 1 "
137-9 373317 33858 5/16 Washer, Flat 5/16" ID 1 "
137-10 402530 733-5335 T6-1005-119 Clamp, 2" Exhaust 2 "
137-11 262861 ------ 660-1-1135 Pipe, 2" Tail - Gas / Deutz 1 "
137-12 440230 ------ 660-4-2105 Shield, Gas Exhaust 1 "
CD314 4-2-303
Rev 27
Chapter 4
Figure 2-138. Exhaust System - Ford 4.2L (Old Style)
4-2-304 CD314
Rev 25
Chapter 4
Table 2-138. Exhaust System - Ford 4.2L (Old Style)

Ind Number Number

138-2 262861 ------ T6-4700-163 Pipe, Exhaust - Driver's Side 1 Up to 7274
262861 ------ T6-4700-164 Pipe, Exhaust - Passenger's Side 1 "
262861 ------ T6-4700-020 Pipe, Crossover/Header 1 As Req'd
138-3 402530 733-5793 T6-4700-074 Clamp, 2¾" Muffler 3 1 & Up
138-4 373089 ------ T6-4700-154 Muffler, MA 4.2 1 Up to 7290
138-5 452448 XUIL-5E212-AA T6-4700-022 Converter, Catalytic 1 1 & Up
138-6 262861 ------ 660-1-2905 Pipe, Tail - 2½" 660 4.2L 1 Up to 7290
CD314 4-2-305
Rev 26
Chapter 4
11
9
10
9
7 8
5
6
12
5
2
4
1
3
Figure 2-139. Exhaust System - Ford 4.2L (New Style)
4-2-306 CD314
Rev 29
Chapter 4
Table 2-139. Exhaust System - Ford 4.2L (New Style)

Ind Number Number

139-2 ------ F88F9F472EA ------ Hego (Green Connector) 2 7291 & Up
139-3 262861 ------ T6-4700-167SS Pipe, Exhaust - Driver's Side 1 7274 & Up
(4.2 E-Control)
139-4 262861 ------ T6-4700-164SS Pipe, Exhaust - Passenger's Side 1 "
139-5 402530 733-5793 T6-4700-074 Clamp, 2¾" Muffler 2 1 & Up
139-6 452448 XU1L5E212AA T6-4700-022 Converter, Catalytic 1 "
139-7 ------ ------ ------ Plug - EGR M22 x 1.5 x 20.75 1 7290 & Up
O-Ring Hex Head
------ F85F9G444BA ------ Catalyst Monitor (Blue Connector) 1 7291 & Up
139-8 262861 ------ 660-2-3008 Muffler, w/ Pipe 1 7290 & Up
139-9 402530 733-5414 CMA-613 Clamp, 2½" Muffler 2 "
139-10 262861 ------ 660-2-3009 Pipe, Tail 1 "
139-12 372750 ------ 660-2-3054 Shield, Heat, Catalytic 1 7734 & Up
CD314 4-2-307
Rev 29
Chapter 4
1
2
3
19
20 18 16
21
17 24 4
22 15
14
13
12
11
23
10
9
Figure 2-140. Exhaust System - Cummins B3.3
4-2-308 CD314
Rev 29
Chapter 4
Table 2-140. Exhaust System - Cummins B3.3

Ind Number Number
140-1 372196 ------ ------ Flange, Exhaust Pipe (Incl. w/ Engine) 1 8394 & Up
140-2 373317 40253 M10 Washer, Lock M10 4 "
140-3 373317 40694 M10-1.5 x 30 Bolt, Hex Head Ø 4 "
M10-1.5 x 30mm Long
140-4 262861 ------ T6-4900-146 Pipe, Exhaust Header 1 "
140-5 262861 IMCO T-954 T6-4900-144 Muffler (660-D25) 1 "
140-6 373317 ------ 2000059 Clamp, 3" Heavy Duty 2 "
140-7 262861 ------ 660-4-3319 Pipe, Tail (660-D25) 1 "
140-9 373317 33860 7/16 Washer, Flat 7/16" ID 1 "
140-10 373317 33861 ½ Washer, Flat ½" ID 1 "
140-13 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
140-14 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
140-17 373317 33859 3/8 Washer, Flat 3/8" ID 3 "
140-18 372750 ------ 660-2-3322 Shield, Exhaust - Cummins 1 "
140-19 373317 15003 ¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" Long 1 Up to 8648
140-20 373317 15005 ¼-20 x 1 Bolt, Hex Head Ø ¼-20 x 1" Long 1 8394 & Up
140-21 373317 33857 ¼ Washer, Flat ¼" ID 2 Up to 8648
373317 33857 ¼ Washer, Flat ¼" ID 1 8648 & Up
140-22 373089 ------ T6-8005-111 Strap, Lever to Park Brake 1 Up to 8648
140-23 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 1 8648 & Up
140-24 372736 ------ 660-2-3326 Bracket, Exhaust Support 1 8941 & Up
CD314 4-2-309
Rev 29
Chapter 4
3 4
11
5
1
2 6 15
7 16
12
13 17
8 9 14 18
10
19
Figure 2-141. Exhaust System - Deutz
4-2-310 CD314
Rev 26
Chapter 4
Table 2-141. Exhaust System - Deutz

Ind Number Number
141-1 264937 0115-3346 TM1-ND-5014 Stud, Exhaust Pipe - Deutz 3 Up to 7261
141-2 264937 1127081 TM1-ND-5019 Nut, Exhaust Pipe Stud - Deutz 3 "
141-3 281359 4174032 TM1-ND-5021 Gasket, Exhaust - Deutz 1 "
141-4 262861 ------ 660-2-2309 Pipe, Exhaust - Deutz 1 "
141-5 358417 ------ TM1-2-5034 Mount, Manifold Pipe 1 "
141-6 ------ ------ M10 Washer, Flat Metric 10mm ID 3 "
141-7 ------ ------ M10 Washer, Lock Metric 10mm ID 2 "
141-8 373317 40693 M10-1.5 x 25 Bolt, Hex Head Ø 1 "
10mm-1.5 x 25mm
141-9 373317 40695 M10-1.5 x 35 Bolt, Hex Head Ø 1 "
10mm-1.5 x 35mm
141-10 402530 ------ T6-1005-119 Clamp, 2" Exhaust 4 "
141-11 373089 ------ 660-2-2582 Brace, Flex Pipe 1 "
141-12 402645 ------ T6-1005-105 Muffler, Gas 1 "
141-13 373317 15109 3/8-16 x 1½ Bolt, Hex Head Ø 1 "
3/8-16 x 1½" Long
141-14 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
141-15 373317 33860 7/16 Washer, Flat 7/16" ID 2 "
141-18 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
CD314 4-2-311
Rev 27
Chapter 4
3
4
9
1
5
2 6
7 14
15
8 11
12 16
13 17
10
18
Figure 2-142. Exhaust System - Deutz F4M2011 Tier II
4-2-312 CD314
Rev 26
Chapter 4
Table 2-142. Exhaust System - Deutz F4M2011 Tier II

Ind Number Number
142-1 264937 0115-3346 TM1-ND-5014 Stud, Exhaust Pipe - Deutz 3 7261 & Up
142-2 264937 1127081 TM1-ND-5019 Nut, Exhaust Pipe Stud - Deutz 3 "
142-3 281359 4174032 TM1-ND-5021 Gasket, Exhaust - Deutz 1 "
142-4 262861 ------ 660-2-2309 Pipe, Exhaust - Deutz 1 "
142-5 440230 ------ TM1-2-9739 Bracket, Exhaust 1 "
142-6 373317 40223 M10 Washer, Flat Metric 10mm ID 1 "
142-7 373317 40253 M10 Washer, Lock Metric 10mm ID 1 "
142-8 373317 ------ M10-1.5 x 25 Bolt, Hex Head Ø M10-1.5 x 25mm 1 "
142-9 373089 ------ 660-2-2582 Brace, Flex Pipe 1 "
142-10 402530 733-5335 T6-1005-119 Clamp, 2" Exhaust 4 "
142-11 402645 G806 T6-1005-105 Muffler, Gas 1 "
262861 ------ 660-2-3283 Muffler, w/ Spark Arrestor - Opt. 1 As Req'd
142-12 373317 15109 3/8-16 x 1½ Bolt, Hex Head Ø 3/8-16 x 1½" Long 1 7261 & Up
142-13 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
142-14 373317 33860 7/16 Washer, Flat 7/16" ID 2 "
142-17 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 "
262861 ------ 660-2-3284 Pipe, 2" Tail w/ Spark Arrestor - Opt. 1 As Req'd
CD314 4-2-313
Rev 29
Chapter 4
Figure 2-143. Exhaust System - Perkins 4.135/4.236
4-2-314 CD314
Rev 21A
Chapter 4
Table 2-143. Exhaust System - Perkins 4.135/4.236

Ind Number Number
143-1 402645 ------ T6-1005-105 Muffler, Gas 1 1 & Up

369183 21578 T6-9011-320 Muffler, Spark Arresting 1 "
143-2 452448 D42A-5269AA T6-1005-113 Flange, Exhaust Pipe Mounting 1 "
143-3 373317 ------ 3/8-16 Nut, Non-Locking (Perkins Diesel) 2 "
373317 ------ 3/8 Washer, Lock (Perkins Diesel) 2 "
373317 ------ 7/16-14 Nut, Non-Locking (300 CID) 2 "
373317 ------ 7/16 Washer, Lock (300 CID) 2 "
143-4 262861 ------ 660-ND-1812 Pipe, Exhaust - 4.236 1 "
262861 ------ 660-1-1134 Pipe, Exhaust - 4.135 1 "
262861 ------ 660-1-1136 Pipe, Exhaust - Gas 1 "
262861 ------ 660-ND-1329 Pipe, Exhaust - Onan 1 "
143-6 402530 733-5335 T6-1005-119 Clamp, 2" Exhaust 2 "
143- 262861 ------ T6-1005-115 Strap, Exhaust Hanger 1 "
143-8 373317 ------ 5/16-18 Bolt, Hex Head 1 "
143-9 373317 33858 5/16 Washer, Flat 5/16" ID 2 "
143-10 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 1 "
143- 440230 ------ 660-4-2105 Shield, Gas Exhaust 1 "
CD314 4-2-315
Rev 27
Chapter 4
8 7
9
10 5
6
11
4
Figure 2-144. Exhaust System - Perkins Series 1004 and 1104
4-2-316 CD314
Rev 29
Chapter 4
Table 2-144. Exhaust System - Perkins Series 1004 and 1104

Ind Number Number
144-1 262861 EG-109 TM1-1-0807 Donut, Exhaust 1 2198 & Up

144-2 262861 ------ 660-1-2219 Pipe, Exhaust 2½" - Perkins 1004 1 "
144-3 402530 733-5414 CMA-613 Clamp, Muffler 2½" 2 "
144-4 262861 3852/2940 660-1-2261 Muffler, 2½" - Perkins 1004 1 "
262861 49125A 660-1-2221 Muffler, Spark Arresting 2½" - 1 As Req'd
Perkins 1004 - Opt.
144-5 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 1 2198 & Up
144-6 373317 33860 7/16 Washer, Flat 7/16" ID 2 "
144-9 373317 33861 ½ Washer, Flat ½" ID 1 "
144-11 262861 ------ 660-1-2220 Pipe, 2½" Tail - Perkins 1004 1 "
CD314 4-2-317
Rev 27
Chapter 4
Figure 2-145. Fuel Assembly - Ford 300 (Up to S/N 5690)
4-2-318 CD314
Rev 21B
Chapter 4
Table 2-145. Fuel Assembly - Ford 300 (Up to S/N 5690)

Ind Number Number
145-1 262531 ------ T6-6009-101 Tank, Fuel 1 Up to 5690

145-2 350000 ------ 660-4-1049 Bracket, Fuel Tank 1 "
145-3 358417 ------ 660-1-1519 Bracket, Fuel Cell Retainer 1 "
145-5 373317 33891 ¼ Washer, Lock ¼" ID 4 "
145-6 373317 37260 ¼-20 Nut, Top Lock Hex ½-20 2 "
145-7 373317 37266 7/16-14 Nut, Top Lock Hex 7/16-14 4 "
145-8 373317 15159 7/16-14 x 1½ Bolt, Hex Head Ø 4 "
7/16-14 x 1½" Long
145-9 242413 6580 T6-6007-103 Gauge, Fuel 1 "
402530 701-1572 X6005-101 Sender, Fuel - Kysor 1 "
145-10 239848 1273A6-3/4T T6-6004-101 Cap, Fuel Assembly, Gas (Red) 1 "
145- 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
145-11 ------ ------ T6-6006-107B Elbow, 45° 1 "
145-13 426744 ------ T6-6006-107A Elbow, 90° Compression to Pipe 1 "
145-14 ------ ------ 660-1-1544 Line, Fuel - Gas 1 "
145-15 373317 ------ T6-500-116 Clamp, P- 1 "
145-16 426774 ------ T6-1001-501 Hose, Gas Line 10" OAL 1 "
145-17 452448 D7TZ-9350D EPGD7TZ-9350D Pump, Fuel 300 CID 1 "
145-18 358417 ------ 660-1-1306 Plate, Fuel Cell Support 1 "
145-19 ------ ------ T6-6003-107 Padding, Fuel Cell Top 1 "
145-20 ------ ------ T6-6005-103 Line, Fuel (Pump to Carburetor) 1 "
(Ford)
145-21 ------ ------ #6 Clamp, Hose 2 "
145-22 452448 D7TZ-9324E EPGD7TZ-9324E Hose, Fuel Tube to Filter 1 "
145-23 452448 D7TZ-9155E EPGD7TZ-9155E Filter, Fuel Inline 1 "
145-24 452448 D5TZ-9510AG EPGSTZ-9610AG Carburetor - Ford 300 Motorcraft 1 "
145-25 332121 ------ T6-6017-120 Line, Fuel (Pump to Carburetor) 1 "
(UPS)
145-26 ------ ------ ------ Line, Fuel (Continental) 1 "
145-27 426744 ------ T6-9003-509 Hose, Flexible Fuel 1 "
145-28 402530 3081 T6-6017-115 Filter, Fuel Inline - 1 "
Ford 300 (Continental)
CD314 4-2-319
Rev 26
Chapter 4
25 26
24
23
22
16 20 21
15
19
14
12 18
17
13
11
10 9
27 8
2
1
Figure 2-146. Fuel Assembly - Ford 300 (S/N 5690 & Up)
4-2-320 CD314
Rev 26
Chapter 4
Table 2-146. Fuel Assembly - Ford 300 (S/N 5690 & Up)

Ind Number Number
146-4 250698 ------ T6-6009-207 Cell, Fuel, Bottom Cushion 1 "
146-6 373324 ------ T6-6009-202 Tank, Fuel - Molded Plastic 1 "
146-7 ------ ------ ------ Clamp, Hose IDEAL 6202 5 "
146-8 426744 ------ 660-ND-2212-1 Line, Fuel #1 (660) 1 "
426744 ------ 660-ND-2213-1 Line, Fuel #1 - SS (CE Opt.) 1 As Req'd
146-9 426744 ------ 5/16 Hose, 5/16" ID, 3" Long 1 5690 & Up
146-10 239848 1273A6-¾T T6-6004-101 Cap, Fuel Assembly, Gas (Red) 1 "
146-11 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
146-12 242413 6580 T6-6007-103 Gauge, Fuel 1 "
241894 ------ TM1-ND-8012 Sender, Fuel, Datcon - Opt. 1 As Req'd
146-14 373317 33857 ¼ Washer, Flat ¼" ID 4 "
146-16 358417 107749 660-1-1519 Bracket, Fuel Cell Retainer 1 "
146-17 373317 ------ 5/16-13 x 1 Bolt, Hex Head Ø 2 "
5/16-13 x 1" Long
146-18 426774 ------ T6-1001-501 Hose, Gas Line, 10" OAL 2 "
146-19 373317 33892 5/16 Washer, Lock 5/16" ID 1 "
146-20 ------ ------ D7TZ-9350D Pump, Fuel (without Filter) 1 "
146-21 ------ ------ EPGC3AZ-9417B Gasket, Fuel Pump 1 "
146-22 ------ ------ EPGD8TE-9827AC Tube, Fuel Pump to Hose 1 "
332121 ------ T6-6017-120 Line, Fuel (Pump to Carburetor) 1 As Req'd
(UPS) - Opt.
332121 ------ T6-6006-116 Line, Fuel (Continental) - Opt. 1 "
426744 ------ T6-9003-509 Hose, Flexible Fuel - Opt. 1 "
146-23 452448 D7TZ-9324E EPGD7TZ-9324E Hose, Fuel Tube to Filter 1 5690 & Up
146-24 452448 ------ EPGD7TZ-9155E Filter, Fuel Inline 1 "
372739 925F665 T6-6006-107B Elbow, 45° - Opt. 1 As Req'd
402530 3081 T6-6017-115 Filter, Fuel Inline - Ford 300 1 "
(Continental)
146-25 452448 D5TZ-9510AG EPGSTZ-9610AG Carburetor - Ford 300 Motorcraft 1 5690 & Up
146-27 350000 ------ TM1-ND-1006 Gasket, Fuel Gauge/Sending Unit 1 "
CD314 4-2-321
Rev 26
Chapter 4
9
26
5
4 10 25
11 23
12 22
3 21
25
24
13 20 24 19
2 14 18
15 17
25
25 16
Figure 2-147. Fuel Assembly - Ford 4.2L
4-2-322 CD314
Rev 29
Chapter 4
Table 2-147. Fuel Assembly - Ford 4.2L

Ind Number Number
147-1 350000 ------ 660-4-1049 Bracket, Fuel Tank 1 6300 & Up

with Return
147-5 242413 6580 T6-6007-103 Gauge, Fuel 1 "
241894 ------ TM1-ND-8012 Sender, Fuel, Datcon - 1 As Req'd
Dual Fuel Opt.
147-6 372170 ------ T6-6009-205 Cushion, Cell Hold Down Bar 1 6300 & Up
147-8 239848 1273A6 ¾T T6-6004-101 Cap, Fuel Assembly, Gas (Red) 1 "
147-9 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
147-10 ------ ------ 660-1-2934 Hose, with Clamp 1 "
147-11 452448 F89E9155AA ------ Filter, Fuel 1 "
147-12 ------ ------ ------ Support, Fuel Filter 1 "
147-13 ------ ------ ------ Hose Assembly 1 "
(Hose, Clamp, Connector)
147-14 452448 E7UF9C407BA ------ Pump and Isolator Assembly 1 "
147-15 373089 ------ T6-4700-013 Mount, Fuel Pump Electric 1 "
147-16 ------ ------ ------ Hose Assembly 1 "
147-17 452448 1U1L9P917AA T6-4700-118 Regulator, Pressure 1 "
147-18 ------ ------ ------ Bracket, Fuel Filter 1 "
147-19 ------ ------ ------ Hose Assembly (Hose, 1 "
Dampener, Clamp, Connector)
147-20 ------ ------ 660-1-2937 Hose Assembly 1 "
147-21 452448 F1ZE9775AA ------ Damper - Fuel System 1 "
147-22 452448 N806207S190 ------ Connector, 6.35 1 "
147-23 452448 ------ ------ Rail, Fuel (to Engine) 1 "
147-24 452448 N806188S190 ------ Connector, 9.52 2 "
147-25 452448 F68A9416BA ------ Adaptor, Fuel Pump 5 "
147-26 350000 ------ TM1-ND-1006 Gasket, Fuel Gauge/Sending Unit - 1 As Req'd
Dual Fuel Opt.
CD314 4-2-323
Rev 29
Chapter 4
Figure 2-148. LP Gas Fuel System
4-2-324 CD314
Rev 21A
Chapter 4
Table 2-148. LP Gas Fuel System

Ind Number Number
148-1 364189 ------ T6-6017-103 LP Gas Kit - Ford 300 1 As Req'd

148- 372246 ------ MD-H12-103 Converter, LPG, 300 CID 1 "
148-2 372246 ------ T6-6017-105 Bracket, LP System 1 "
148-4 373317 33857 ¼ Washer, Flat ¼" ID 2 "
148-5 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
148-6 ------ ------ T6-1011-105 Gasket 4 "
148-7 364189 D7JL-12A479A EPGD7JL-12A479A Spacer, Carburetor 1 "
148-9 364189 D9TZ-9A589K EPGD9TZ-9A589K Spacer, Governor 1 "
148-10 373317 37304 3/8-24 Nut, Top Lock Hex 3/8-24 2 "
148- 372246 CYL-33-SU MG-ND-589 Tank, LP 1 "
148- 372246 TB2-L (TB67) MD-W02-105 Bracket, Tank - LPG w/ Hardware 1 "
CD314 4-2-325
Rev 26
Chapter 4
31
27
30
21
29
28
14
11
13
12
13
11
15
16 10
19 12 6
14
20 18 7
21 8
1
22 17 2
3
23 9 4
24
13 5
25
17
26
11
11
10
15
14
Figure 2-149. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7312-7487)
4-2-326 CD314
Rev 26
Chapter 4
Table 2-149. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7312-7487)

Ind Number Number
149-1 350000 ------ 660-2-3010 Bracket, Megajector Mounting 1 7312-7487
149-2 452448 3U1E9T517AA ------ Megajector 1 "
149-3 452448 ------ ------ Fitting, Straight 1 "
(Incl. w/ Megajector)
149-4 ------ ------ ------ Clamp, Hose 1¼" ID 3 "
149-5 ------ ------ ------ Hose, LP 1" 1 "
Megajector-Evaporator
149-6 452448 ------ ------ Fitting, Straight to Vacuum Line 1 "
149-7 452448 ------ ------ Fitting, Straight to 1" LP Hose 1 "
149-8 ------ ------ ------ Line, ¼" (Vacuum to Mixer) 1 "
149-9 ------ ------ ------ Hose, LP to Mixer 1 "
149-10 ------ ------ 10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 2 "
149-11 ------ ------ 1001OB-410 Fitting, Straight - 4 "
Front and Back Sides
149-12 ------ ------ ------ Clamp, Hose ¾" ID 6 "
149-13 372857 28473 MT-1-1257 Hose, Heater 5/8" OD 2 "
149-14 373317 33864 ¾ Washer, Flat ¾" ID 5 "
149-15 ------ ------ 10MJ-BLKHD-UN Fitting, Bulkhead 2 "
149-16 357447 02034-2 660-1-3011 Grommet, LP Hose - Megajector 1 "
149-17 ------ ------ HN12 x 10 x 6 Fitting, Straight HN12 x 10 x 6 2 "
149-18 ------ ------ 3325 x 4 Fitting, Straight 1 "
149-19 ------ ------ 3500 x 4 Elbow, 90° 1 "
149-20 ------ ------ ------ Valve, Lock-Off 1 "
(Incl. w/ LP Engine)
149-21 267599 12663 MD-HO9-119 Fitting, Straight - LPG 2 "
149-22 ------ ------ ------ Hose, LP 1 "
149-24 452448 3U1E9C968BA ------ Evaporator (Incl. with LP Engine) 1 "
149-25 452448 ------ ------ Fitting, Nipple to 1" Hose 1 "
(Incl. With Evaporator)
149-26 ------ ------ ------ Hose, Heater 5/8" OD 1 "
149-27 372246 T444 660-2-3014 Bulkhead, LP, Short 1 "
149-29 372246 SSPV3865 MD-HO9-105 Valve, Relief - LPG 1 "
149-30 426744 48 x 6 TM1-1-9755 Fitting, Straight MP to LP JIC 1 "
149-31 ------ ------ ------ Hose, LP to Tank 1 "
CD314 4-2-327
Rev 26
Chapter 4
31
32
30
20
29
28
14
11
13 13
12
15
11
16
33 10
19 12 6
14
20 18 7
21 8
1
17 2
3
22 9 4
23 5
13 24
17 25
27 26
11
11
10
15
14
Figure 2-150. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7488 & Up)
4-2-328 CD314
Rev 26
Chapter 4
Table 2-150. Fuel Assembly - Ford 4.2L (LP Option) (S/N 7488 & Up)

Ind Number Number
150-1 350000 ------ 660-2-3010 Bracket, Megajector Mounting 1 7488 & Up
150-2 452448 3U1E9T517AA ------ Megajector 1 "
150-3 452448 ------ ------ Fitting, Straight 1 "
150-4 ------ ------ ------ Clamp, Hose 1¼" ID 3 "
150-5 ------ ------ ------ Hose, LP Ø 1" 1 "
(Megajector to Lock-Off Valve)
150-6 452448 ------ ------ Fitting, Straight to Vacuum Line 1 "
150-7 452448 ------ ------ Fitting, Straight to 1" LP Hose 1 "
150-8 ------ ------ ------ Line, ¼" (Vacuum to Mixer) 1 "
150-9 ------ ------ ------ Hose, LP to Mixer 1 "
150-10 ------ ------ 10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 2 "
150-11 ------ ------ 1001OB-410 Fitting, Straight - 4 "
Front and Back Sides
150-12 ------ ------ ------ Clamp, Hose 7 "
150-13 372857 28473 MT-1-1257 Hose, Heater 5/8" OD 2 "
150-14 373317 33864 ¾ Washer, Flat ¾" ID 5 "
150-15 ------ ------ 10MJ-BLKHD-UN Fitting, Straight, Bulkhead 2 "
150-16 357447 02034-2 660-1-3011 Grommet, LP Hose - Megajector 1 "
150-17 ------ ------ HN12 x 10 x 6 Fitting, Straight HN12 x 10 x 6 2 "
150-18 ------ ------ 3325 x 4 Fitting, Straight 1 "
150-19 ------ ------ 3500 x 4 Elbow, 90° 1 "
150-20 267599 12663 MD-HO9-119 Fitting, Straight - LPG 2 "
150-21 ------ ------ ------ Hose, LP Ø 5/16" (Swivel Ends 1 "
24706N-406, 24706N-486, 45°)
150-23 452448 ------ ------ Evaporator (Incl. with LP Engine) 1 "
150-24 426744 HN12x16x12 TM1-1-9747 Fitting, ¾" Pipe to 1" Hose 1 "
150-25 ------ ------ ------ Valve, Lock-Off 1 "
150-26 ------ ------ ------ Fitting, Straight 16MP-12MP 1 "
150-27 ------ ------ ------ Hose, Heater 5/8" OD 1 "
150-29 372246 SSPV3865 MD-HO9-105 Valve, Relief - LPG 1 "
150-30 426744 48 x 6 TM1-1-9755 Fitting, Straight MP to LP JIC 1 "
150-31 ------ ------ ------ Hose, LP to Tank 1 "
150-32 372246 T444 660-2-3014 Bulkhead, LP, Short 1 "
150-33 357447 02567-2 660-1-3012 Grommet, Elect / Megajector 1 "
CD314 4-2-329
Rev 26
Chapter 4
7 6 5 3
1
8
4
Figure 2-151. Fuel Tank Installation - Ford 4.2L (LP Option)
4-2-330 CD314
Rev 27
Chapter 4
Table 2-151. Fuel Tank Installation - Ford 4.2L (LP Option)

Ind Number Number
151-1 372246 CYL-33SU MG-ND-589 Tank, LP 1 7312 & Up

151-2 ------ ------ ------ Hose, LP 1 "
151-3 ------ ------ ------ Elbow, 3/8 SIE 1 "
151-4 372246 7141F MD-WO6-103 Coupling, Rego 1 "
151-5 358417 ------ 660-1-2689 Spacer, Upper C6 Shift Lever 8 "
151-7 372246 TB2-L (TB67) MD-WO2-105 Bracket, Tank - LPG w/ Hardware 1 "
(Set of 2)
151-8 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 8 "
151-9 350000 ------ 660-2-3049 Bracket, LP Tank 1 "
CD314 4-2-331
Rev 27
Chapter 4
5
4
1
Figure 2-152. LP Fuel Tank Installation - Dual Fuel Option (Air Canada)
4-2-332 CD314
Rev 29
Chapter 4
Table 2-152. LP Fuel Tank Installation - Dual Fuel Option (Air Canada)

Ind Number Number
152-1 373089 ------ 660-2-3256 Bracket, LP Fill 1 As Req'd

152-2 1177361 Q12X60SGCW 660-4-3250 Tank, LP 12 x 60 SGCW 1 "
152-3 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
152-5 373317 33861 ½ Washer, Flat ½" ID 4 "
CD314 4-2-333
Rev 29
Chapter 4
27
10
11
12
13
14 16 22
8 9
21
7 15
23
17 26
6
18
25
5
19
24
18
4 20
Figure 2-153. Fuel Assembly - Cummins B3.3
4-2-334 CD314
Rev 29
Chapter 4
Table 2-153. Fuel Assembly - Cummins B3.3

Ind Number Number
153-5 426744 ------ 660-2-3312 Line, Fuel (Engine to Tank) 1 "
153-6 426744 7405X5X4 T6-3200-131 Elbow, 90° Racor 2 "
153-8 242413 6580-00000 T6-6007-103 Gauge, Fuel 1 "
153-9 357447 ------ T6-6004-1015 O-Ring 1 "
153-11 373317 33857 ¼ Washer, Flat ¼" ID 4 "
153-13 ------ ------ ------ Strip, Horse Hair 1 "
153-14 239848 1273A6 ¾T T6-6004-101 Cap Assembly, Fuel - 1 "
Green GREEN Diesel (Green)
153-15 426744 ------ 660-2-3314 Line, Fuel (Tank to Racor) 1 "
153-16 373317 62002 6202 Clamp, Hose IDEAL 6202 3 "
153-17 372739 7205 X 5 X 4 660-1-2416 Fitting, Racor Straight 1 "
5/16" OD (Fuel)
153-18 426744 ------ ------ Reducer, 3/8 x ¼" 2 "
153-19 203790 500FG1210 T6-7002-143 Filter, Fuel - Racor w/ Heater 1 "
153-20 426744 ¼MP-6JIC90 ------ Elbow, 90° ¼MP-6JIC90 1 "
153-21 426744 ------ 660-1-3313 Hose, Fuel (Racor to Engine) 1 "
153-22 426744 ------ ------ Hose, Fuel Ø 3/8" 1 "
153-23 262531 ------ T6-6009-101 Tank, Fuel 1 "
153-24 372750 ------ 660-2-3324 Bracket, Fuel Line Retaining 1 "
153-25 373317 37337 ¼-20 Nut, Flangelock Hex Head ¼-20 2 "
153-26 373317 0127286 ¼ Clamp, P- ¼" 1 "
153-27 372196 C6003112110 T6-4900-100-5 Filter, Fuel 1 "
CD314 4-2-335
Rev 29
Chapter 4
Figure 2-154. Fuel Assembly - Deutz (Up to S/N 5690)
4-2-336 CD314
Rev 21B
Chapter 4
Table 2-154. Fuel Assembly - Deutz (Up to S/N 5690)

Ind Number Number
154-1 281359 1174696 TM1-ND-5026 Filter, Fuel - Deutz 1 Up to 5690

154-2 ------ ------ 660-1-2347 Pump, Fuel - Deutz Diesel 1 "
154-5 372298 ------ TM1-ND-5033 Filter, Racor 1 "
154- 372298 R245 TM1-ND-5034 Element, Racor Fuel Filter Ref. "
154-6 426774 ------ MH-ND-544 Hose, Trans. Coolant Line 1 "
154-7 262531 ------ T6-6009-101 Tank, Fuel 1 "
154-8 239848 1273A6 ¾T T6-6004-101 Cap Assembly, Fuel - Diesel 1 "
Green GREEN (Green)
154-9 242413 6580 T6-6007-103 Gauge, Fuel 1 "
154-12 358417 ------ T6-6003-107 Padding, Fuel Cell Top 1 "
154-13 ------ ------ 660-1-1519 Bracket, Fuel Cell Retainer 1 "
154-14 373317 ------ ¼-20 x 1 Bolt, Hex Head ¼-20 x 1" Long 2 "
154-15 373317 33891 ¼ Washer, Lock ¼" ID 4 "
154-16 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
154-17 281359 0117-4696 TM1-ND-5026 Filter, Fuel - Deutz 1 "
154-18 372739 7205 x 5 x 4 660-1-2416 Fitting, Racor Straight ¼" OD Fuel 1 "
154-19 426744 ------ T6-3200-131 Elbow, Racor 1 "
CD314 4-2-337
Rev 26
Chapter 4
17 32
34
16 31
15 29
33
28 30
13 14
27
12 19
10 23 24
11
18
22
20 26
6 21 25
9
7
5
8
Figure 2-155. Fuel Assembly - Deutz (S/N 5690 & Up)
4-2-338 CD314
Rev 26
Chapter 4
Table 2-155. Fuel Assembly - Deutz (S/N 5690 & Up)

Ind Number Number
w/ Return
155-7 373317 62002 6202 Clamp, Hose IDEAL 6202 12 "
373317 62002 6202 Clamp, Hose IDEAL 6202 - 14 As Req'd
Opt. w/ Racor Filter
155-8 426744 ------ 5/16 Hose, 5/16" ID, 3" Long 3 5690 & Up
155-9 426744 ------ 660-ND-5004 Line, Fuel - Deutz DFL05 1 "
426744 ------ 660-ND-2548 Line, Fuel/Water Separator - 1 As Req'd
Southwest Opt.
155-10 357447 OR-328-70BN T6-6004-101S O-Ring 1 5690 & Up
Green GREEN (Green)
155-13 242413 6580 T6-6007-103 Gauge, Fuel 1 "
241894 107749 TM1-ND-8012 Sender, Fuel Datcon - Opt. 1 As Req'd
155-14 ------ ------ T6-6003-107 Padding, Fuel Cell Top 1 5690 & Up
155-16 373317 33857 ¼ Washer, Flat ¼" ID 2 "
CD314 4-2-339
Rev 26
Chapter 4
17 32
34
16 31
15 29
33
28 30
13 14
27
12 19
10 23 24
11
18
22
20 26
6 21 25
9
7
5
8
Figure 2-155. Fuel Assembly - Deutz (S/N 5690 & Up) (Cont'd)
4-2-340 CD314
Rev 26
Chapter 4
Table 2-155. Fuel Assembly - Deutz (S/N 5690 & Up) (Cont'd)

Ind Number Number
155-19 426744 ------ ------ Line, Fuel 1 5690 & Up

426744 ------ ------ Line, Fuel - Opt. w/ Racor Filter 1 As Req'd
155-20 426744 ------ TM1-ND-8010 Plug, ¼ MP Brass - 2 "
155-21 372298 ------ TM1-ND-5033 Filter, Racor - Opt. 1 "
203790 ------ TM1-ND-9066 Filter, Fuel, Racor 2 Micron - 1 "
Southwest Opt.
155-22 372739 7205 x 5 x 4 660-1-2416 Fitting, Straight ¼" OD, Racor - Opt. 1 "
155-23 426744 ------ T6-3200-131 Elbow, Racor - Opt. 1 "
372739 7205 x 5 x 4 660-1-2416 Fitting, Straight ¼" OD, Racor - 1 "
Southwest Opt.
155-24 426744 ------ 5/16 x 34 Hose, 5/16" ID, 34" Long 1 5690 & Up
155-25 426744 ------ ------ Line, Fuel - Opt. 1 As Req'd
155-26 426744 ------ 5/16 Hose Ø 5/16 ID 1 5690 & Up
426744 ------ 5/16 x 49 Hose Ø 5/16 ID, 49" Long 1 As Req'd
155-27 281359 0117-4696 TM1-ND-5026 Filter, Fuel - Deutz 1 5690 & Up
155-28 264937 427-0708 417-8691 Bracket, Fuel Filter Head 1 "
155-29 373317 33858 5/16 Washer, Flat 5/16" ID 2 "
155-30 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
155-32 426744 ------ 5/16 Hose, 5/16" ID (Included w/ Engine) 1 "
155-33 264937 417-9716 ------ Pump, Fuel - Deutz 1 "
155-34 426744 ------ 5/16 Hose, 5/16" ID (Included w/ Engine) 1 "
CD314 4-2-341
Rev 26
Chapter 4
16 33
34
15 32
31
14 41
35
29 30
12 13 40
39 28
36
10 27
37
9 43 42 38 26 25
11 44 6
22
45 20 24
19
21 23
8 7
18
6
6
17
Figure 2-156. Fuel Assembly - Deutz

(Low Fuel Shutdown, Stainless Steel Tank and Racor Filter Options)
4-2-342 CD314
Rev 29
Chapter 4
Table 2-156. Fuel Assembly - Deutz

(Low Fuel Shutdown, Stainless Steel Tank and Racor Filter Options)

Ind Number Number
156-1 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 As Req'd
156-5 426744 ------ 5/16 Hose, 5/16" ID, 9" Long 1 "
156-6 426744 ------ 5/16 Hose, 5/16" ID, 3" Long 3 "
156-7 373317 62002 6202 Clamp, Hose IDEAL 6202 17 "
156-8 262531 ------ T6-6009-101 Tank, Fuel 1 "
156-9 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
Green GREEN (Green)
156-11 358417 ------ T6-6009-132 Flange, Fuel Tank, Stainless 1 "
156-12 242413 6580-00000 T6-6007-103 Gauge, Fuel 1 "
156-13 ------ ------ ------ Strip, Horse Hair 1 "
156-15 373317 33857 ¼ Washer, Flat ¼" ID 4 "
156-18 426744 6MP-¼ ------ Elbow, 90° 6MP-¼ (4 Hose Barb) 1 "
156-20 426744 ------ TM1-ND-8010 Plug, ¼ MP Brass - 1 "
156-21 372298 ------ TM1-ND-5033 Filter, Racor - Opt. 1 "
156-22 372739 7205 x 5 x 4 660-1-2416 Fitting, Straight 5/16" OD (Fuel) - 1 "
Racor Opt.
CD314 4-2-343
Rev 29
Chapter 4
16 33
34
15 32
31
14 41
35
29 30
12 13 40
39 28
36
10 27
37
9 43 42 38 26 25
11 44 6
22
45 20 24
19
21 23
8 7
18
6
6
17
Figure 2-156. Fuel Assembly - Deutz

(Low Fuel Shutdown, Stainless Steel Tank and Racor Filter Options) (Cont'd)
4-2-344 CD314
Rev 29
Chapter 4
Table 2-156. Fuel Assembly - Deutz

(Low Fuel Shutdown, Stainless Steel Tank and Racor Filter Options) (Cont'd)

Ind Number Number
156-23 426744 ------ TM1-1-9784 Line, Fuel 90° 1 As Req'd

156-24 426744 ------ 5/16 Hose, 5/16" ID, 49" Long 1 "
156-25 426744 ------ 5/16 Hose, 5/16" ID, 34" Long 1 "
156-26 426744 ------ T6-3200-131 Elbow, Racor - Opt. 1 "
156-27 426744 ------ 660-1-3430 Line, Fuel (Filter to Line to Tank) 1 "
156-28 281359 0117-4696 TM1-ND-5026 Filter, Fuel - Deutz 1 "
156-29 264937 427-0708 417-8691 Bracket, Fuel Filter Head 1 "
156-30 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
156-31 373317 33858 5/16 Washer, Flat 5/16" ID 2 "
156-32 373317 15061 5/16-18 x 2 Bolt, Hex Head Ø 2 "
5/16-18 x 2" Long
156-33 426744 ------ 5/16 Hose, 5/16" ID, 10" Long 1 "
156-34 426744 ------ 5/16 Hose, 5/16" ID, 14" Long 1 "
156-35 264937 417-9716 ------ Pump, Fuel - Deutz 1 "
156-36 695034 ------ T6-2001-135 Breather 1 "
156-37 426744 6MP-4FP ------ Adapter, 6MP-4FP 1 "
156-38 426744 6FP-6FP90 ------ Elbow, 90° 6FP-6FP90 1 "
156-39 426744 ------ ------ Fitting, ¼MP Hose Barb 1 "
156-40 426744 ------ 5/16 Hose, 5/16" ID, 14" Long 1 "
156-41 426744 ------ 660-1-3287 Line, Fuel, Murphy Switch 1 "
156-42 372267 15700116-V-10/ 660-1-2722 Switch, Murphy, Low Fuel 1 "
EL15
156-44 402645 ------ 660-ND-2215 Relief, Strain 3/8 x ½ NPT 1 "
(CGB116)
156-45 ------ ------ ------ Wire, 14 Gauge 2 "
CD314 4-2-345
Rev 29
Chapter 4
Figure 2-157. Fuel Assembly - Perkins (Up to S/N 5690)
4-2-346 CD314
Rev 24
Chapter 4
Table 2-157. Fuel Assembly - Perkins (Up to S/N 5690)

Ind Number Number
157-1 261943 ULPK 0005 TM1-ND-1020 Pump, Fuel Lift w/ Gasket - 1 Up to 5690
Perkins 1004
157-2 ------ ------ ------ Hose, Fuel 5/16" ID 1 "
157-5 261943 2656F808 TM1-ND-1011 Filter & Base Assembly, Fuel - 2 "
Perkins 1004
157- 372298 R24S TM1-ND-5034 Element, Racor Fuel Filter Ref. "
157-6 426774 ------ MH-ND-544 Hose, Trans. Coolant Line 1 "
157-7 262531 ------ T6-6009-101 Tank, Fuel 1 "
GREEN (Green)
157- 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
157-9 242413 6580 T6-6007-103 Gauge, Fuel 1 "
157-15 373317 33891 ¼ Washer, Lock ¼" ID 4 "
157-16 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 "
157-17 ------ ------ ------ Head, Fuel Filter 1 "
157- 410026 A6770 T6-1211-135 Cock, Fuel Shut-Off 1 "
157- 426744 ------ 660-1-2451 Line, Fuel - Diesel #1 (Matr 01) 1 "
157- 426744 ------ 660-1-2452 Line, Fuel - Diesel #2 (Matr 02) 1 "
157- 426744 ------ 660-1-2453 Line, Fuel - Diesel #3 (PFL 01) 1 "
157- 426744 ------ 6601-2456 Line, Fuel - Diesel #6 (PFL 04) 1 "
CD314 4-2-347
Rev 26
Chapter 4
44
20
19 43 19
20
22 42
21 33
20 19 45
17 19
19 20 41 47
15 16
18 40 12
14 12 23 48
13 39 49
38 37
12 11 20
36
11 24 35
10 34 46
25 30
8
9 26 28 31
7 33
27 32
29
6
5
Figure 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250)
4-2-348 CD314
Rev 26
Chapter 4
Table 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250)

Ind Number Number
158-1 373317 ------ ¼-20 Nut, Top Lock Hex ¼-20 2 5690-7291
158-4 250698 ------ T6-6009-207 Cell, Fuel Bottom Cushion 1 "
w/ Return
158-8 242413 6580 T6-6007-103 Gauge, Fuel 1 "
241894 107749 TM1-ND-8012 Sender, Fuel Datcon - Opt. 1 As Req'd
158-9 357447 OR-328-70BN T6-6004-101S O-Ring 1 5690-7291
GREEN (Green)
158-11 261943 33811114 ------ Olive 4 "
158-12 261943 33532129 ------ Nut 4 "
158-13 373317 ------ 5/16 Pipe Ø 5/16" (Injectors to Filter) 1 "
158-16 373317 33857 ¼ Washer, Flat ¼" ID 4 "
158-18 373317 ------ 5/16-13 Pipe Ø 5/16" (Filter to Injectors) 1 "
158-19 261943 33811112 ------ Olive 3 "
158-20 261943 33225412 ------ Nut 3 "
158-21 373317 ------ ¼ Pipe Ø ¼" OD 1 "
(Injectors to Connection)
158-22 261943 576112 ------ Nut 1 "
158-23 261943 566003 ------ Olive 1 "
158-24 261943 2656F802 ------ Filter, Fuel 1 "
261943 26561118 ------ Element, Fuel Filter 1 "
CD314 4-2-349
Rev 27
Chapter 4
44
20
19 43 19
20
22 42
21 33
20 19 45
17 19
19 20 41 47
15 16
18 40 12
14 12 23 48
13 39 49
38 37
12 11 20
36
11 24 35
10 34 46
25 30
8
9 26 28 31
7 33
27 32
29
6
5
Figure 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250) (Cont'd)
4-2-350 CD314
Rev 26
Chapter 4
Table 2-158. Fuel Assembly - Perkins (S/N 5690 up to 7250) (Cont'd)

Ind Number Number
158-25 ------ ------ ¼ x 25 Pipe ¼" OD, 25" Long 1 5690-7291

(Connection to Hose to Tank)
158-26 373317 62002 6202 Clamp, Hose IDEAL 6202 6 "
158-27 426744 ------ 660-1-2454 Line, Fuel Diesel #4 (PFL-02) 1 "
158-28 426744 ------ 5/16 x 2¼ Hose, 5/16" ID, 2¼" Long "
158-29 426744 ------ 5/16 x 33 Line, Fuel 5/16" OD, 33" Long 1 "
158-30 426744 ------ 5/16 x 2 Line, Fuel 5/16" OD, 2" Long 1 "
158-31 261943 650204 ------ Plug 2 "
158-32 261943 2656086 ------ Water Separator 1 "
158-33 426744 ------ ------ Line, Fuel 5/16 x 2¼ x 90° 1 "
158-34 426744 ------ 5/16 x 1¼ Line, Fuel 5/16" OD, 1¼" Long 1 "
158-36 426744 ------ 5/16 x 3 Hose, 5/16" ID, 3" Long 1 "
158-37 ------ ------ ------ Pipe (Pump to Filter) 1 "
158-38 261943 33532148 ------ Nut 1 "
158-39 261943 3381A002 ------ Olive 1 "
158-40 426744 ------ 5/16 x 27 Line, Fuel 5/16" ID, 27" Long 1 "
(Return Injectors to Tank)
158-41 261943 3831E006 ------ Bracket 1 "
158-42 261943 3172X004 ------ Connection 1 "
158-43 261943 920146 ------ Washer 2 "
158-44 261943 3218R013 ------ Bolt, Banjo 1 "
158-45 261943 36851123 ------ Joint 1 "
158-46 426744 ------ 5/16 x 45 Hose, 5/16" ID, 45" Long 1 "
(Water Separator to Pump)
158-47 426744 ------ 5/16 x 47 Line, Fuel 5/16" ID, 47" Long 1 "
(Filter to Air Intake Glow Plug)
158-48 261943 2314M033 ------ Screw 4 "
158-49 261943 ULPK0005 TM1-ND-1020 Pump, Fuel Lift 1 "
CD314 4-2-351
Rev 27
Chapter 4
16
15
28
27
20
14
19 21
13 22
12 19
9 18
11
23
8
10 24
25 26
17
6
5
7
Figure 2-159. Fuel Assembly - Perkins Tier II
4-2-352 CD314
Rev 29
Chapter 4
Table 2-159. Fuel Assembly - Perkins Tier II

Ind Number Number
159-5 373317 62002 6202 Clamp, Hose, Ideal 6202 10 "
159-6 426744 ------ ------ Hose, 5/16" ID x 3" Long 2 "
159-9 242413 6580-0000 T6-6007-103 Gauge, Fuel 1 "
w/ Return
159-11 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
GREEN GREEN (Green)
159-13 ------ ------ ------ Strip, Horse Hair 1 "
159-15 373317 33857 ¼ Washer, Flat ¼" ID 4 "
159-17 332121 PFL 02 660-1-2454 Line, Fuel Diesel #4 (PFL02) 1 "
159-18 426744 ------ 660-ND-5003 Line, Fuel Diesel 1 "
159-19 426744 ------ ------ Hose, 5/16" ID x 24" Long 2 "
159-20 426744 ------ ------ Hose, 5/16" ID x 3" Long 1 "
159-22 426744 ------ 660-1-3407 Line, Fuel - Perkins Separator 1 "
159-23 426744 ------ 660-1-3242 Line, Fuel - Diesel #8 1 "
159-24 426744 0650204 ------ Plug 2 "
159-25 261943 26550005 26550005 Separator, Water 1 "
159-26 426744 ------ 660-1-3243 Line, Fuel - Diesel #9 1 "
159-27 261943 26560201 26560201 Element Kit, Fuel Filter 1 "
159-28 261943 4132A008 4132A008 Pump, Fuel, Elec, Tier II Perkins 1 "
CD314 4-2-353
Rev 29
Chapter 4
34
33 35
36
17 37
15 32 38
16
14 31 29
13 6 28
30
12 22
11 27
21
21
10
9 20
23
8
24
25 26
19
6
18
5 7
6
Figure 2-160. Fuel Assembly - Perkins Tier II (Low Fuel Shutdown and Stainless Steel Tank Options)
4-2-354 CD314
Rev 29
Chapter 4
Table 2-160. Fuel Assembly - Perkins Tier II (Low Fuel Shutdown and Stainless Steel Tank Options)

Ind Number Number
160-1 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 2 As Req'd
160-5 373317 62002 6202 Clamp, Hose, Ideal 6202 14 "
160-6 426744 ------ ------ Hose, 5/16" ID x 3" Long 3 "
160-7 426744 ------ ------ Hose, 5/16" ID x 9" Long 1 "
160-8 358417 ------ T6-6009-132 Flange, Fuel Tank, Stainless 1 "
160-9 242413 6580-00000 T6-6007-103 Gauge, Fuel 1 "
160-10 262531 ------ T6-6009-101 Tank, Fuel 1 "
160-11 357447 OR-328-70BN T6-6004-101S O-Ring 1 "
Green GREEN (Green)
160-13 ------ ------ ------ Strip, Horse Hair 1 "
160-16 373317 33857 ¼ Washer, Flat ¼" ID 4 "
160-18 426744 6MP-¼ ------ Elbow, 90° 6MP-¼ (4 Hose Barb) 1 "
160-19 332121 PFL 02 660-1-2454 Line, Fuel Diesel #4 (PFL02) 1 "
160-20 426744 ------ 660-ND-5003 Line, Fuel Diesel 1 "
160-21 426744 ------ ------ Hose, 5/16" ID x 24" Long 2 "
160-23 426744 ------ 660-1-3242 Line, Fuel - Diesel #8 1 "
160-24 261943 0650204 ------ Plug 2 "
160-25 261943 26550005 26550005 Separator, Water 1 "
160-26 426744 ------ 660-1-3243 Line, Fuel - Diesel #9 1 "
160-27 426744 ------ 660-1-3407 Line, Fuel - Perkins Separator 1 "
160-28 261943 26560201 26560201 Element Kit, Fuel Filter 1 "
160-29 261943 4132A008 4132A008 Pump, Fuel, Elec, Tier II Perkins 1 "
160-30 ------ ------ ------ Wire, 14 Gauge 2 "
160-31 402645 ------ 660-ND-2215 Relief, Strain 3/8 x ½ NPT (CGB116) 1 "
160-32 372267 15700116- 660-1-2722 Switch, Murphy, Low Fuel 1 "
V-10/EL15
160-33 426744 ------ 660-1-3287 Line, Fuel, Murphy Switch 1 "
160-34 426744 ------ ------ Hose, 5/16" ID x 14" Long 1 "
160-35 426744 ------ TM1-1-8206 Fitting, Pipe ¼MP Hose Barb 1 "
160-36 695034 ------ T6-2001-135 Breather 1 "
160-38 426744 6FP-6FP90 ------ Elbow, 90° 6FP-6FP90 1 "
CD314 4-2-355
Rev 29
Chapter 4

Perkins 4.135/4.236; Ford 300 (Prior to 1998)
4-2-356 CD314
Rev 24
Chapter 4
Table 2-161. Engine Cooling System - Cummins/Onan;

Perkins 4.135/4.236; Ford 300 (Prior to 1998)

Ind Number Number
161-1 402979 ------ T6-4055-203 Radiator, Copper and Brass 1 Note 1
402979 ------ 660-4-1811 Radiator, Cross Flow - Perkins 1 Note 2
161-2 ------ ------ MD-HO4-107 Cap, Radiator 1 600 & Up
161-3 372857 20537 T6-6014-101 Hose, Upper/Lower Radiator 1 As Req'd
402530 7718 T6-4255-107A Hose, Radiator 1 "
402530 7311 660-1-1232 Hose, Upper Radiator 4.135 1 "
402530 ------ T6-3200-133 Hose, Radiator, Upper & Lower 1 "
161-4 402379 ------ T6-4024-107 Hose, Lower Radiator 1 "
------ ------ T6-4255-107 Hose, Lower Radiator 1 "
402530 7011 660-1-1199 Hose, Radiator, Lower 4.135 1 "
161-5 ------ ------ 660-ND-1346 Hose, Lower Radiator 1 "
161-6 ------ ------ 660-ND-1326 Hose, Lower Radiator 1 "
161-7 ------ ------ 660-1-1328 Tubing, Coolant - Cummins/Onan 1 "
161-8 ------ ------ #28 Clamp, Hose Ref. 600 & Up
161-9 358417 ------ 660-4-1940 Mount, Gas Engine Radiator 1 As Req'd
395898 ------ 660-2-1806 Mount, Radiator, L/H 1 Note 2
161-10 372750 ------ 660-2-1058 Bracket, Radiator, R/H 1 As Req'd
372750 ------ 660-2-1807 Mount, Radiator, R/H 1 Note 2

161- ------ ------ 660-1-1814 Frame, Radiator Reinforcing - 1 "
Perkins 4.236
161- 372857 DOR570-009 T6-4055-105 Seal, Radiator Outlet 2 As Req'd
161-11 358417 ------ 660-4-1940 Mount, Gas Engine Radiator 1 Note 3
Note 1: Used on all units S/N 2930 and up equipped with Perkins 4.236 diesel engine.
Note 2: Used on all units up to S/N 2930 equipped with diesel engines.
Note 3: Used on all units equipped with gasoline engines and as required on units with diesel engines.
CD314 4-2-357
Rev 26
Chapter 4

Perkins 4.135/4.236; Ford 300 (Prior to 1998) (Cont'd)
4-2-358 CD314
Rev 24
Chapter 4
Table 2-161. Engine Cooling System - Cummins/Onan;

Perkins 4.135/4.236; Ford 300 (Prior to 1998) (Cont'd)

Ind Number Number
161-12 373089 ------ 660-4-1930 Guard, Radiator Fan Assembly-Gas 1 As Req'd
161-13 262531 ------ 660-3-1140 Cover, Engine Fan 1 "
389231 ------ 660-3-1808 Shroud, Fan 1 "
------ ------ 660-4-1635 Shroud, Fan-British Air 1 "
161-14 373317 15061 5/16-18 x 2 Bolt, Hex Head Ø 5/16-18 x 2" Long 4 600 & Up
161-15 373317 33858 5/16 Washer, Flat 5/16" ID 8 "
161-16 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 4 "
161-18 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
161-19 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
161-20 372750 ------ 660-4-1634 Guard, Fan and Belt - Onan 1 As Req'd
372750 ------ 660-4-1934 Guard, Radiator Fan Assy - Perkins 1 "
373089 ------ 660-4-1930 Guard, Radiator Fan Assy - Gas 1 "
161- 372750 ------ 660-2-1809 Angle, Hydraulic Hose Support 1 Note 2
161- 373349 6405-4-2 T6-9011-368 Fitting, Air Filter 1 As Req'd
161- ------ ------ T6-9011-369 Hose, Coolant Bypass System - Gas 1 "
(PCV Valve to Manifold)
161- ------ ------ 660-ND-1906 Hose, Coolant Bypass System - Gas 1 "
161- ------ ------ T6-9011-372 Valve, PVC, Coolant Bypass 1 "
System - Gasoline
161- ------ ------ T6-9011-373 Fitting, Y- Heater Hose, 1 "
Coolant Bypass System - Gasoline
161- 359036 111 T6-4055-109 Bottle, Radiator Overflow w/ Bracket 1 Note 4
Note 1: Used on all units S/N 2930 and up equipped with Perkins 4.236 diesel engine.
Note 2: Used on all units up to S/N 2930 equipped with diesel engines.
Note 3: Used on all units equipped with gasoline engines and as required on units with diesel engines.
CD314 4-2-359
Rev 26
Chapter 4
Figure 2-162. Radiator Installation - Ford 300 (Up to S/N 6857)
4-2-360 CD314
Rev 24
Chapter 4
Table 2-162. Radiator Installation - Ford 300 (Up to S/N 6857)

Ind Number Number
162-1 402979 ------ T6-4055-700 Radiator, Aluminum 1 Up to 6857
402979 9D-06155-01 T6-4055-800 Radiator, Aluminum 1 6857 & Up
162-2 402530 ------ MD-HO4-107 Radiator Cap 1 600 & Up
162-3 372857 DOR570-009 T6-4055-105 Seal, Radiator Outlet 2 Note 1
162- ------ ------ 5/16 x .035 Line, Transmission Cooling Ref. "
162-5 357447 ASP-1286 660-1-1942 Mount, Rubber Vibration 4 "
162-6 358417 ------ 660-4-1940 Mount, Gas Engine Radiator 1 "
162-7 373317 33858 5/16 Washer, Flat 5/16" ID 2 "
162-8 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
Note 1: Aluminum Radiator Installation: TUG changed over to the use of aluminum radiators with
gasoline engines in September, 1998. Aluminum radiators can be installed as replacement
for copper radiators in beltloaders equipped with gasoline engines.
CD314 4-2-361
Rev 26
Chapter 4
3
17
14 16
21
15
13
2
3 14 12
20 16
10
3
11
14
4
19 7
14
19 18 4
3
3 5
4
18
10
9 8 22
6
5
3
2
Figure 2-163. Radiator Installation - Ford 300 (S/N 6857 & Up)
4-2-362 CD314
Rev 26
Chapter 4
Table 2-163. Radiator Installation - Ford 300 (S/N 6857 & Up)

Ind Number Number
163-1 373089 ------ 660-4-1930 Guard, Radiator Fan Assy - Gas 1 100 & Up
163-2 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 10 "
163-3 373317 33857 ¼ Washer, Flat ¼" ID 28 "
163-4 373317 62016 5032 Clamp, Hose 5032 IDEAL 3 "
163-5 372857 20537 T6-6014-101 Hose, Upper/Lower Radiator 2 "
(Modified)
163-6 373317 62017 5036 Clamp, Hose 5036 IDEAL 1 "
163-7 426744 ------ 660-ND-2212-03 Line, Transmission #3 (660) 1 "
426744 ------ 660-ND-2213-3 Line, Transmission #3 - 1 As Req'd
SS (CE Opt.)
163-8 426744 ------ 660-ND-2212-02 Line, Transmission #2 (660) 1 100 & Up
426744 ------ 660-ND-2213-2 Line, Transmission #2 - 1 As Req'd
SS (CE Opt.)
163-9 426744 ------ T6-6006-107A Elbow, 90°, Compression to Pipe 2 100 & Up
163-10 372857 DOR570-009 T6-4055-105 Seal, Radiator, Outlet 2 "
163-11 402979 9D-06155-01 T6-4055-800 Radiator, Aluminum 1 6857 & Up
163-12 ------ ------ 10-½ZA Screw, HWSL SMS 10-½ ZA 4 "
163-13 402530 ------ MD-HO4-107 Cap, Radiator 1 "
163-15 358417 ------ T6-9011-482 Bracket, Radiator Mounting 4 "
163-16 357447 ASP21098 660-1-2412 Damper, Vibration - 4 "
Oil Cooler Mounting
163-18 373317 37337 ¼-20 Nut, Flange ¼-20 8 "
163-19 373317 62002 6202 Clamp, Hose IDEAL 6202 3 "
163-20 359036 111 T6-4055-109 Bottle, Radiator Overflow w/ Bracket 1 "
163-21 373317 15001 ¼-20 x ½ Bolt, Hex Head Ø ¼-20 x ½" Long 2 "
163-22 426744 4C1T14 T6-6018-123 Hose, Trans. Line, 14" OAL 2 "
CD314 4-2-363
Rev 26
Chapter 4
Figure 2-164. Radiator Installation - Ford 4.2L (Up to S/N 6857)
4-2-364 CD314
Rev 25
Chapter 4
Table 2-164. Radiator Installation - Ford 4.2L (Up to S/N 6857)

Ind Number Number
164-1 358417 ------ 660-4-1940 Mount, Gas Engine Radiator 1 Up to 6857
164-2 359036 111 T6-4055-109 Bottle, Radiator Overflow w/ Bracket 1 "
164-3 357447 ASP-1286 660-1-1942 Mount, Rubber Vibration 4 "

164-5 402979 ------ T6-4055-700 Radiator, Aluminum 1 "
164-6 372857 DOR570-009 T6-4055-105 Seal, Radiator Outlet 2 "
164-7 372857 21141 660-1-2916 Hose, Radiator Top 1 "
164-8 372857 20537 660-1-2917 Hose, Radiator Bottom 1 "
164-9 402979 ------ 660-1-2915 Fan, Electric Cooling & Shroud 1 "
CD314 4-2-365
Rev 26
Chapter 4
17
16
13
18 17 15
11
12
20 16
19
7
14 6
3
3 5 4
9
8
3
10 21
Figure 2-165. Radiator Installation - Ford 4.2L (S/N 6857 & Up)
4-2-366 CD314
Rev 26
Chapter 4
Table 2-165. Radiator Installation - Ford 4.2L (S/N 6857 & Up)

Ind Number Number
165-1 402530 FF263 MH-1-535 Hose, Radiator Upper 1 6857 & Up
165-3 373317 33857 ¼ Washer, Flat ¼" ID 28 "
165-4 372857 21141 660-1-2916 Hose, Radiator, Top 1 6857-8393
402530 FF263 MH-1-535 Hose, Radiator Upper 1 8394 & Up
165-5 402979 ------ 660-1-2915 Fan, Electric Cooling & Shroud 1 6857 & Up
165-6 426744 ------ 660-1-2817 Line, Fuel #1 - Ford 4.2 1 "
426744 ------ 660-1-2817SS Line, Fuel #1 - Ford 4.2 (SS) - Opt. 1 As Req'd
165-7 372857 DOR570-009 T6-4055-105 Seal, Radiator Outlet 2 6857 & Up
165-8 426744 ------ T6-6006-107A Elbow, 90° Compression to Pipe 2 6857-8393
426744 7405X5X4 T6-3200-131 Elbow, Racor 2 8394 & Up
165-9 426744 ------ 660-1-2818 Line, Fuel #2 - Ford 4.2 1 6857 & Up
426744 ------ 660-1-2818SS Line, Fuel #2 - Ford 4.2 (SS) - Opt. 1 As Req'd
165-10 373317 62016 ------ Clamp, Hose IDEAL 5032 2 6857 & Up
165-11 402979 9D-06155-01 T6-4055-800 Radiator, Aluminum 1 6857-8393
372192 ------ T6-4700-192 Radiator, Aluminum, Black 1 8394 & Up
165-12 373317 ------ 10-½ ZA Screw, HWSL SMS 10-½ ZA 4 6857 & Up
165-14 373317 37337 ¼-20 Nut, Flange ¼-20 8 "
165-16 358417 ------ T6-9011-482 Bracket, Radiator Mounting 4 "
165-17 357447 ASP21098 660-1-2412 Damper, Vibration, - 1 "
Oil Cooler Mounting
165-18 359036 111 T6-4055-109 Bottle, Radiator Overflow 1 "
w/ Bracket
165-19 373317 62002 ------ Clamp, Hose IDEAL 6202 3 "
165-21 426744 4C1T14 T6-6018-123 Hose, Trans. Line, 14" OAL 2 "
CD314 4-2-367
Rev 29
Chapter 4
1
3
2
17
23
6
9
10 24
5 11
25 26 27
7
8 28
13
12 29
14
15 28
16
22
18 20
19
21 30
32
31
Figure 2-166. Engine Cooling System - Cummins B3.3 with Durst Transmission
4-2-368 CD314
Rev 29
Chapter 4
Table 2-166. Engine Cooling System - Cummins B3.3 with Durst Transmission

Ind Number Number
166-1 373494 2581 T6-2200-101 Bottle, Overflow (Perkins) 1 8394 & Up
166-2 358417 ------ T6-4700-086 Bracket, Overflow Mount 1 "
166-3 372750 ------ 660-4-3306 Cradle Weldment, Radiator 1 "
166-4 373317 37264 3/8 Nut, Top Lock Hex 3/8" ID 4 "
166-5 373317 33857 ¼ Washer, Flat ¼" ID 8 "
166-6 373317 33861 ½ Washer, Flat ½" ID 4 "
166-7 373317 37337 ¼-20 Nut, Flangelock Hex Head ¼-20 8 "
166-8 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
166-10 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
166-12 372750 ------ 660-4-3307 Bracket, Radiator - LH 1 "
166-13 357447 ASP-1286 660-1-1942 Mount, Rubber, Vibration 4 "
166-14 372192 ------ T6-4700-192 Radiator, Aluminum, Black 1 "
166-15 373317 ------ ------ Clamp, Hose Size 28, 32-57mm 6 "
166-16 426744 4MP-6MJ90 04-06-070202 Elbow, 90° - 4MPX6MJ90DEG 2 "
166-17 372750 ------ 660-4-3308 Bracket, Radiator - RH 1 "
166-18 426744 ------ 660-1-3321 Hose, Transmission Return 1 "
166-19 372857 20957 T6-4900-141 Hose, Lower Radiator (Modified) 1 "
166-20 262861 ------ T6-4900-142 Pipe, Lower Radiator 1 "
166-21 372857 20957 T6-4900-141 Hose, Lower Radiator (Modified) 1 "
166-22 402530 901 T6-4024-113 Reducer, Hose 1 "
166-23 372857 20355 TM1-1-9801 Hose, Upper Radiator (Modified) 1 "
166-24 372857 DOR570-009 T6-4055-105 Seal, Radiator Outlet 2 "
166-25 372857 26390 T6-4900-143 Reducer, Hose 1 "
166-26 426744 6G-6FJX90S T6-4900-132 Hose, 35' 1 "
E/E (Transmission Filter to Radiator)
166-28 426744 6MJ-12MP90 T6-4900-140 Elbow, 90° - Filter 2 "
166-30 426744 6G-6FJX90S T6-4900-133 Hose, 14" 1 "
O/E (Transmission to Trans. Filter)
166-31 372750 ------ 660-4-3317 Shroud, Fan 1 "
166-32 426744 6MJ-6MP 660-1-2680 Fitting, Straight 2 "
CD314 4-2-369
Rev 29
Chapter 4
Figure 2-167. Remote Engine Oil Cooler - Deutz
4-2-370 CD314
Rev 21A
Chapter 4
Table 2-167. Remote Engine Oil Cooler - Deutz

Ind Number Number
167-1 264937 ------ TM1-ND-5028 Cooler, Oil - Deutz 1 As Req'd
167-2 262861 G1015 MJ-ND-1221 Cooler, Transmission Fluid 1 "
167-3 373089 ------ 660-3-2293 Retainer, Transmission Cooling Coil 1 "
167-4 373089 ------ 660-4-2288 Rack, Oil Cooler Weldment - Deutz 1 "
167-5 426744 ------ 660-1-2306 Hose, 41" for Oil Cooler - Deutz 1 "
Oil Cooler Mounting
167-9 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 8 "
167-10 373317 33857 ¼ Washer, Flat ¼" ID 8 "
167-11 ------ ------ ------ Strap, Radiator 2 "
CD314 4-2-371
Rev 26
Chapter 4
7 7 1
8 2
3
9
10 4
11
12 6
5
6
13
14
16 15
18
19 17
20
Figure 2-168. Engine Cooling System - Deutz
4-2-372 CD314
Rev 27
Chapter 4
Table 2-168. Engine Cooling System - Deutz

Ind Number Number
168-1 262861 G1015 MJ-ND-1221 Cooler, Transmission Fluid 1 Up to 8806
262861 G1014 660-2-3461 Cooler, Transmission Fluid 1 8807 & Up
168-2 373317 62002 ------ Clamp, Hose IDEAL 6202 4 100 & Up
168-3 ------ ------ 5/16 x 4¼ Hose, 5/16" ID, 4¼" Long 2 "
168-6 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 5 "
168-7 373317 33857 ¼ Washer, Flat ¼" ID 9 "
168-9 373089 ------ 660-3-2293 Retainer, Trans. Cooling Coil 1 "
168-10 373317 37339 5/16-18 Nut, Flange 5/16-18 8 "
168-11 373317 33858 5/16 Washer, Flat 5/16" ID 8 "
Oil Cooler Mounting
168-13 373089 ------ 660-4-2288 Rack, Oil Cooler Weldment - Deutz 1 Up to 8806
372750 ------ 660-4-3462 Rack, Oil Cooler Weldment - Deutz 8807 & Up
168-14 373317 33891 ¼ Washer, Lock ¼" ID 1 100 & Up
168-15 373374 ------ T6-6011-113 Angle, Tee Support 1 "
168-16 264937 ------ TM1-ND-5028 Cooler, Oil - Deutz 1 "
168-17 426744 ------ 660-1-2308 Fitting, Straight 12MJ-12M O-Ring 2 "
168-20 426744 ------ T6-6018-123 Hose, Transmission Line 14" OAL 2 "
CD314 4-2-373
Rev 29
Chapter 4
Figure 2-169. Radiator Installation - Perkins 1004
4-2-374 CD314
Rev 24
Chapter 4
Table 2-169. Radiator Installation - Perkins 1004

Ind Number Number
169-1 402979 ------ 660-4-1811 Radiator, Cross-Flow - Perkins 1 Up to 7292
169-3 373089 ------ 660-2-1814 Frame, Radiator Reinforcement 1 "
169-4 395898 ------ 660-2-1806 Mount, Radiator L/H 1 "
169-5 372750 ------ 660-2-1807 Mount, Radiator R/H 1 "
169-6 372750 ------ 660-2-1809 Angle, Hydraulic Hose Support 1 "
169-7 389231 ------ 660-3-1808 Shroud, Fan 1 "
169-8 372750 ------ 660-4-1934 Guard, Radiator Fan Assy - Perkins 1 "
169-9 356181 ------ 660-1-2217 Hose, Lower Radiator - Perkins 1004 1 "
169-10 402530 FF260 660-1-2218 Hose, Upper Radiator - Perkins 1004 1 "
169- ------ ------ #28 Clamp, Hose 4 "
169- 359036 111 T6-4055-109 Bottle, Radiator Overflow w/ Bracket 1 "
169- 403166 EP0406-05 T6-9011-237 Spacer, Radiator 4 "
169- 357447 2281 T6-9011-239 Grommet, Radiator 4 "
CD314 4-2-375
Rev 27
Chapter 4
13
11 9
14 12 26
15 10 8
7
7 6
5
16
17
4
18 3
2
1
20
24
25
19 23
21
5
22
Figure 2-170. Radiator Installation - Perkins Tier II
4-2-376 CD314
Rev 29
Chapter 4
Table 2-170. Radiator Installation - Perkins Tier II

Ind Number Number
170-1 373064 KMS-06155-03A 660-1-3029 Fan, Electric w/ Shroud 1 7292 & Up
170-2 426744 ------ 660-1-2457 Line, Diesel #7 (PFL-05) Fuel 1 "
170-3 426744 ------ 660-1-2456 Line, Diesel #6 (PFL-04 Fuel 1 "
170-4 373317 ------ ¼-20 Nut, Flange ¼-20 8 "
170-5 373317 33857 ¼ Washer, Flat ¼" ID 10 "
170-6 402530 FF260 660-1-2218 Hose, Upper Radiator, 1004 1 "
170-7 426744 ------ T6-3200-131 Elbow, Racor 2 "
170-8 373317 62015 5028 Clamp, Hose #28, Ø 2¼" 1 "
170-9 373064 9D-06155-03 660-4-1811 Radiator, Cross-Flow (Perkins) 1 "
170-10 401972 AFA2725 MD-H04-107 Cap, Radiator 1 "
170-12 372730 ------ 660-2-1807 Mount, R/H Radiator 1 "
170-14 373317 33859 3/8 Washer, Flat 3/8" ID 16 "
170-16 373089 ------ 660-2-1806 Mount, L/H Radiator 1 "
170-18 373317 62002 6202 Clamp, Hose #4 Ø 5/8" 2 "
170-19 373317 62014 5024 Clamp, Hose #24, Ø 2" 1 "
170-20 373317 62016 5032 Clamp, Hose #32, Ø 2½" 1 "
170-21 359036 111 T6-4055-109 Bottle, Radiator, Overflow w/Brkt 1 "
170-23 372857 21256 T6-9011-559 Hose, Lower Radiator 1 "
170-24 373317 62017 5036 Clamp, Hose Ø 2¾" 1 "
170-25 402530 901 T6-4024-113 Reducer, Hose 1 "
170-26 372857 26390 T6-4900-143 Hose, Bushing 1 "
CD314 4-2-377
Rev 29
Chapter 4
25
26
2
27
13
26 11
30 12 9
10 32
28 14
7 6
5
15
29 17 4
8
18 3
16
1
20
31 24
19
23
21
5
22
Figure 2-171. Radiator Installation - Perkins Tier II with Cooler Option
4-2-378 CD314
Rev 29
Chapter 4
Table 2-171. Radiator Installation - Perkins Tier II with Cooler Option

Ind Number Number
171-1 373064 KMS-06155-03A 660-1-3029 Fan, Electric w/ Shroud 1 7292 & Up
171-2 426744 ------ 660-2-3293 Line, Radiator to Cooler 1 "
171-3 426744 ------ 660-1-2456 Line, Diesel #6 (PFL-04 Fuel) 1 "
171-4 373317 ------ ¼-20 Nut, Flange ¼-20 8 "
171-5 373317 33857 ¼ Washer, Flat ¼" ID 10 "
171-6 402530 FF260 660-1-2218 Hose, Upper Radiator, 1004 1 "
171-7 426744 ------ T6-3200-131 Elbow, Racor 2 "
171-8 373317 62015 5028 Clamp, Hose #28, Ø 2¼" 1 "
171-9 373064 9D-06155-03 660-4-1811 Radiator, Cross-Flow (Perkins) 1 "
171-10 401972 AFA2725 MD-H04-107 Cap, Radiator 1 "
171-12 372730 ------ 660-2-1807 Mount, R/H Radiator 1 "
171-14 373317 33859 3/8 Washer, Flat 3/8" ID 16 "
171-16 373089 ------ 660-2-1806 Mount, L/H Radiator 1 "
171-18 373317 62002 6202 Clamp, Hose #4 Ø 5/8" 2 "
171-19 373317 62014 5024 Clamp, Hose #24, Ø 2" 1 "
171-20 373317 62016 5032 Clamp, Hose #32, Ø 2½" 1 "
171-21 359036 111 T6-4055-109 Bottle, Radiator, Overflow w/Brkt 1 "
171-23 372857 21256 T6-9011-559 Hose, Lower Radiator 1 "
171-24 373317 62017 5036 Clamp, Hose Ø 2¾" 1 "
171-25 426744 ------ 660-2-3291 Line, Cooler to Transmission #1 1 "
171-26 ------ ------ ------ Hose, Fuel 5/16" ID 3 "
171-27 395898 ------ 660-2-3288 Bracket, Upper AUX Trans Cooler 1 "
171-28 262861 G1010 TM1-1-8352 Cooler, Power Steering 1 "
171-29 395898 ------ 660-2-3289 Bracket, Lower AUX Trans Cooler 1 "
171-30 426744 ------ 660-2-3292 Line, Cooler to Transmission #2 1 "
171-31 402530 901 T6-4024-113 Reducer, Hose 1 "
171-32 372857 26390 T6-4900-143 Reducer, Hose 1 "
CD314 4-2-379
Rev 29
Chapter 4
Figure 2-172. Fan and Water Pump - Ford 300
4-2-380 CD314
Rev 21A
Chapter 4
Table 2-172. Fan and Water Pump - Ford 300

Ind Number Number
172-1 ------ ------ 660-1-1141 Fan, Gas 1 600 & Up
172-2 358417 EPGDOSZ- 660-2-1914 Extension, Fan 1 "
8546B
172-3 298274 ------ T6-7002-127 Pulley, Water Pump, 2-Groove 1 600-1785
452448 ------ EPGEOTZ- Pulley, Water Pump, 3-Groove 1 1785 & Up
8509B
172-4 372857 7445 T6-9011-151 Belt, Water Pump to Alternator Ref. 600 & Up
172-5 364189 F3JE-8501AA ------ Pump, Water 1 600-1785
452448 ------ T6-4055-501 Pump, Water, Ford 300 CID 1 1785 & Up
172- 452448 ------ T6-4055-502 Gasket, Water Pump 1 600 & Up
172-7 373317 33892 5/16 Washer, Lock 5/16" ID 4 "
172-9 452448 E7TZ-8592A ------ Outlet, Water 1 Note 1
452448 E0TZ-8592B ------ Outlet, Water 1 "
172-10 452448 C5TE-8575B EPGC5TE- Thermostat, 160 °F 1 600 & Up
8575B
172- 452448 E5TZ-8255E ------ Gasket, Water Outlet (Note 1) 1 "
172-11 372857 20537 T6-6014-101 Hose, Upper/Lower Radiator 1 "
172-12 ------ 20537 T6-6014-101 Hose, Upper/Lower Radiator 1 "
172-13 372857 ------ #28 Clamp, Hose 4 "
172- ------ ------ ¾ MP-3/8 FP Bushing, Water Temperature 1 As Req'd
Sensing Unit
452448 ------ T6-1001-201 Sender, Water Temperature 1 "
------ ------ ¾ MP Plug, Pipe 1 "
172- 241894 104680 T6-7010-153 Gauge, Water Temp & Wedge 1 "
Base Light
172- 373349 6405-4-2 T6-9011-368 Fitting, Air Filter 1 "
(PCV Valve to Manifold)
172- ------ ------ 660-ND-1906 Hose, Coolant Bypass System - Gas 1 "
172- ------ ------ T6-9011-372 Valve, PVC, Coolant Bypass 1 "
System - Gasoline
172- ------ ------ T6-9011-373 Fitting, Y- Heater Hose, Coolant 1 "
Bypass System - Gasoline
Note 1: Water outlet E0TZ-8592B is used on gasoline engines with 1/2" diameter water port (engines
manufactured through 1985 with cast rocker arms and flat valve covers - see insert in figure).
Water outlet E7TZ-8592A is used on engines with 3/4" diameter water port (engines
manufactured after 1985 with stamped rocker arms and "saddle"-shaped valve covers - see insert
in figure). SEE WARNING.
CD314 4-2-381
Rev 26
Chapter 4
3
4
5 1
2
3
Figure 2-173. Water Pump - Ford 4.2L
4-2-382 CD314
Rev 26
Chapter 4
Table 2-173. Water Pump - Ford 4.2L

Ind Number Number
173-1 452448 F65Z85071BA ------ Gasket, Water Pump 1 6300 & Up
173-2 452448 F8FZ8501AA ------ Pump Assembly, Water 1 "
173-3 452448 N804758S2 M8-1.25 Nut, Hex - Water Pump 4 "
173-4 452448 N804852-S309 M8-1.25 x 160.3 Stud, Hex Bolt - Water Pump 1 "
173-5 452448 N605908-S2 M8-1.25 x 38 Bolt, Flange M8-1.25 x 38 - 4 "
Water Pump
CD314 4-2-383
Rev 27
Chapter 4
Figure 2-174. Fan and Water Pump - Cummins/Onan
4-2-384 CD314
Rev 21A
Chapter 4
Table 2-174. Fan and Water Pump - Cummins/Onan

Ind Number Number
174-1 372196 CO130315200 ------ Fan 1 600 & Up
174-2 ------ ------ 660-1-1489 Spacer, Fan 1 "
174-3 372196 CO131034400 ------ Pulley, Water Pump 1 "
174-4 372196 CO131045900 ------ Pump, Water 1 "
174-5 373317 ------ M8-1.25 x 5.5 Bolt, Hex Head Ø 8mm-1.25 x 5.5 4 "
174-7 372196 CO104146800 ------ Pulley, Crankshaft 1 "
174-8 372196 CO1515024500 ------ Key, Woodruff 1 "
174-9 373317 ------ M16-2.00 x 60 Bolt, Hex Head Ø 16mm-2.00 x 60 1 "
174-10 373317 ------ M16 Washer, Flat 16mm ID 1 "
174-11 372196 CO309058500 T6-3200-159 Gasket, Thermostat Housing 1 "
174-12 372196 CO309042700 ------ Thermostat 1 "
174-13 372196 CO309050000 ------ Thermostat 1 "
174-14 372196 CO309051501 T6-3200-160 Housing, Thermostat - 1 As Req'd
Horizontal Outlet
372196 CO309044900 T6-3200-158 Housing, Thermostat - 1 "
Vertical Outlet
174-15 373317 ------ M8-1.25 x 60 Screw, Socket Head 4 600 & Up
Ø 8mm-1.25 x 60
174-16 402530 FM59 T6-3200-147 Hose, Top Radiator 1 "
174-17 402530 ------ T6-3200-133 Hose, Radiator Upper & Lower 1 "
174-18 ------ ------ #32 Clamp, Hose 4 "
174-19 372196 CO511014715 ------ Belt, Water Pump/Alternator 1 "
174-20 373317 40672 M8-1.25 x 45 Bolt, Hex Head Ø 8mm-1.25 x 45 5 "
174-21 372196 CO131045800 ------ Gasket, Water Pump 1 "
174-22 372196 CO509026400 ------ O-Ring 1 "
174- 452448 ------ T6-1001-201 Sender, Water Temperature 1 As Req'd
Base Light
CD314 4-2-385
Rev 26
Chapter 4
Figure 2-175. Fan and Water Pump - Perkins 4.135/4.236
4-2-386 CD314
Rev 21A
Chapter 4
Table 2-175. Fan and Water Pump - Perkins 4.135/4.236

Ind Number Number
175-1 261943 2485C809 31257055 Fan, Perkins 4.236 1 Note 1
261943 145615150 ------ Fan, Perkins 4.135 1 Note 2
175-2 261943 0096235 ------ Bolt, Hex Head - Fan 4 Note 1
175-3 261943 0920053 ------ Washer, Lock - Fan 4 "
175-4 261943 37413591 ------ Spacer, Fan 1 "
175-5 261943 31146013 ------ Pulley, Water Pump 1 "
261943 145615131 ------ Pulley, Water Pump 1 Note 2
175-6 261943 41313201 ------ Pump, Water 1 Note 1
261943 145615010 ------ Pump, Water 1 Note 2
175- 261943 36866724 ------ Gasket, Water Pump 1 Note 1
175-7 261943 0500006 ------ Key, Woodruff 1 "
175-8 261943 0920009 ------ Washer, Flat 1 "
175-9 261943 0920058 ------ Washer, Lock 1 "
175-10 261943 0576007 ------ Nut 1 "
175-11 261943 2614B554 ------ Belt, Water Pump/Alternator 1 Note 1
------ ------ T6-1001-147 Belt, Water Pump/Alternator 1 Note 2
175-12 261943 2485666 ------ Thermostat 1 Note 1
261943 SE0115171 ------ Thermostat 1 Note 2
175-13 261943 37735072 ------ Housing, Thermostat 1 Note 1
261943 SE0115172 ------ Housing, Thermostat 1 Note 2
175-14 261943 36834147 ------ Gasket, Thermostat Housing 1 Note 1
261943 859915173 ------ Gasket, Thermostat Housing 1 Note 2
175-15 261943 0096433 ------ Bolt, Hex Head - Thermostat Housing 1 Note 1
261943 990212533 ------ Bolt, Hex Head - Thermostat Housing 3 Note 2
175-16 261943 0096438 ------ Bolt, Hex Head - Thermostat Housing 1 Note 1
175-17 261943 0920054 ------ Washer, Lock 2 "
261943 990212500 ------ Washer, Lock 3 Note 2
175-18 402530 7718 T6-4255-107A Hose, Radiator 1 Note 1
402530 7011 660-1-1199 Hose, Radiator Lower - 4.135 1 Note 2
175-19 369183 FF197 T6-4255-105 Hose, Upper Radiator 1 Note 1
402530 7311 660-1-1232 Hose, Upper Radiator - 4.135 1 Note 2
175-20 ------ ------ #28 Clamp, Hose 4 600 & Up
175- 452448 ------ T6-1001-201 Sender, Water Temperature 1 As Req'd
Base Light
Note 1: Used on units equipped with Perkins 4.236 diesel engine.

Note 2: Used on units equipped with Perkins 4.135 diesel engine.
CD314 4-2-387
Rev 26
Chapter 4
Figure 2-176. Fan Assembly - Perkins 1004
4-2-388 CD314
Rev 24
Chapter 4
Table 2-176. Fan Assembly - Perkins 1004

Ind Number Number
176-1 261943 ZZ00800 660-ND-2277 Fan Kit - Perkins 1004 1 2198 & Up
176-2 ------ ------ M8-1.25 x 40 Bolt, Hex Head Ø 8mm-1.25 x 40 4 "
176-3 372857 9540 660-1-2207 Belt, Alternator - 1004 1 "
176-4 261943 2200682 660-ND-2278 Hub Kit, Fan - Perkins 1004 1 "
176-5 ------ ------ ------ Ring, Lock 1 "
176-6 ------ ------ ------ Bearing 1 "
176-7 ------ ------ ------ Housing 1 "
176-8 ------ ------ ------ Pulley, Fan 1 "
CD314 4-2-389
Rev 27
Chapter 4
Figure 2-177. Water Pump and Thermostat - Perkins 1004
4-2-390 CD314
Rev 24
Chapter 4
Table 2-177. Water Pump and Thermostat - Perkins 1000-4

Ind Number Number
177-1 261943 4131E012 ------ Pump, Water 1 2198 & Up
177-2 261943 2485613 ------ Thermostat 1 "
177-3 261943 2415A076 ------ O-Ring 1 "
177-4 261943 3685F005 ------ Gasket 1 "
177-5 261943 3117A032 ------ Gear, Water Pump 1 "
CD314 4-2-391
Rev 27
Chapter 4
Figure 2-178. Oil Filter Installation - Ford 300; Cummins/Onan; Perkins 4.135/4.236
4-2-392 CD314
Rev 24
Chapter 4
Table 2-178. Oil Filter Installation - Ford 300; Cummins/Onan; Perkins 4.135/4.236

Ind Number Number
178-1 402530 1515 T6-1001-207 Filter, Oil - Ford 300 CID 1 Note 1
178-2 372196 EAM-6890B T6-1001-159 Insert, Threaded 1 "
178-3 372196 CO122071200 ------ Filter, Oil - Cummins/Onan 1 Note 2
178-4 372196 CO122059200 ------ Head, Oil Filter 1 "
178-5 372196 CO122095700 ------ Gasket, Filter Head 1 "
178-6 372196 CO725105100 ------ Screw, Socket Head Cap 3 "
178-7 372196 CO526210800 ------ Washer, Flat 3 "
178-8 ------ ------ 1/8-27 Plug, Pipe 1 "
178-9 261943 145623802 ------ Filter, Oil - Perkins 4.135 1 Note 3
369183 1806 T6-1201-207 Filter, Oil - Perkins 4.236 1 Note 4
178-10 261943 145623807 ------ Head, Oil Filter 1 Note 3
261943 37764181 ------ Body, Oil Filter 1 Note 4
178-11 261943 145614392 ------ Gasket 1 Note 3
261943 36862517 ------ Gasket 1 Note 4
178-12 261943 997013500 ------ Washer, Flat 2 Note 3
261943 33115118 ------ Washer, Flat 2 Note 4
178-13 261943 990213533 ------ Bolt, Hex Head 2 Note 3
261943 08GL08 ------ Stud 2 Note 4
178-14 261943 0576054 ------ Nut, Lock 2 "
Note 1: Used on Ford 300 CID gasoline engine.

Note 2: Used on Cummins/Onan diesel engine.
Note 3: Used on Perkins 4.135 diesel engine.
Note 4: Used on Perkins 4.236 diesel engine.
CD314 4-2-393
Rev 26
Chapter 4
Figure 2-179. Oil Filter and Cooler Assembly - Perkins 1004
4-2-394 CD314
Rev 24
Chapter 4
Table 2-179. Oil Filter and Cooler Assembly - Perkins 1004

Ind Number Number
179-1 261943 4134E016 ------ Head, Filter 1 2198 & Up
179-2 261943 2638C019 TM1-ND-1010 Cooler, Oil - Perkins 1004 1 "
179-3 261943 2431A054 ------ Plug 1 "
179-4 261943 3687W008 3687W008 Gasket, Filter Head 1 "
179-5 261943 3773T101 ------ Adaptor 1 "
179-6 261943 2654403 TM1-ND-1003 Filter, Oil - Perkins 1004 1 "
179-7 261943 3687W008 3687W008 Gasket, Filter Head 1 "
CD314 4-2-395
Rev 27
Chapter 4
Figure 2-180. Ignition System Installation
4-2-396 CD314
Rev 21A
Chapter 4
Table 2-180. Ignition System Installation
Fig & Vendor Part

Ind Number
180-1 267599 87413 T6-7022-101 Button, Plug 3/8" 1 600 & Up
180-2 402530 FA136SB T6-7022-103 Cap, Distributor 300 CID 1 "
180-3 402530 FA159 T6-7022-105 Button, Rotor 1 "
180-4 452448 ------ T6-7022-107 Housing, Distributor 1 "
180-5 402530 VC2042 T6-7021-113 Diaphragm Assembly, Distributor 1 "
180-6 402530 IS21SB T6-7014-101 Coil, Ignition 1 "
180-7 ------ ------ ------ Strap, Ignition Coil 1 "
180- 364189 ------ EPGD9VZ-12A199A Module, Ignition 1 "
180- 369259 600055 T6-1300-127S Harness, Electronic Ignition 1 "
180- ------ ------ ------ Spark Plug 1 "
180- ------ ------ ------ Wire Kit (Includes Spark Plug 1 "
Wires and Coil Wire)
CD314 4-2-397
Rev 26
Chapter 4
WARNING: SPACER (ITEM 4) MUST BE INSTALLED TO PREVENT

GOVERNOR VALVE FROM INTERFERING WITH CARBURETOR
VALVE OPERATION.
Figure 2-181. Carburetor
4-2-398 CD314
Rev 21A
Chapter 4
Table 2-181. Carburetor
Fig & Vendor Part

Ind Number
181-1 402530 1-460AA T6-1001-107R Carburetor, Reman (Ford 300) 1 100 & Up
181-2 373317 37304 3/8-24 Nut, Top Lock Hex 3/8-24 2 "
181-3 452448 D7JL-12A450A T6-1001-163 Gasket, Carburetor - 300 CID 4 "
181-4 364189 ------ EPGD7JL-12A479A Spacer, Carburetor 1 "
181-6 ------ ------ T6-1001-177 Adaptor 1 "
181-7 ------ ------ T6-1001-175 Elbow 1 "
181-8 364189 ------ EPGD9TZ-9A589K Spacer, Governor 1 "
181-9 402530 2-5613 T6-1011-103 Rebuild Kit, Carburetor, 300 CID 1 "
181- 403166 ------ 660-ND-1361 O-Ring, Carburetor Air Horn 1 "
181- 373089 ------ 660-3-0717 Adaptor, Carburetor 1 "
181- 426501 2.5" CWCX4 660-3-0712-3 Hose, Air Filter 1 "
WARNING: SPACER (ITEM 4) MUST BE INSTALLED TO PREVENT

GOVERNOR VALVE FROM INTERFERING WITH CARBURETOR
VALVE OPERATION.
CD314 4-2-399
Rev 27
Chapter 4
Figure 2-182. Engine Hood Assembly
4-2-400 CD314
Rev 21A
Chapter 4
Table 2-182. Engine Hood Assembly

Ind Number Number
182-1 262531 ------ 660-3-1472 Hood, Engine 1 As Req'd
372736 ------ 660-2-0685 Hood, End 1 "
182-2 372736 ------ 660-2-0687 Bracket, Engine Cover Mounting 1 "
182-3 372736 ------ 660-2-0688 Plate, Engine Hood Mounting 2 "
182-4 ------ ------ 660-2-0061 Hinge, Engine Hood Mounting 1 "
CD314 4-2-401
Rev 26
Chapter 4
Figure 2-183. Conveyor Assembly
4-2-402 CD314
Rev 21A
Chapter 4
Table 2-183. Conveyor Assembly

Ind Number Number
183-1 ------ ------ 660-6-0005 Conveyor Weldment 1 Note 1
------ ------ 661-4-2833 Conveyor Weldment 1 Note 2
183-2 373387 ------ 660-1-0144 Roller, Drive w/ Lagging 1 600 & Up
183-3 403166 ------ 660-6-0004-16 Bearing, Flange 2 "
183-4 373386 ------ 660-1-0145 Roller, Idler 1 "
183-5 ------ ------ 3/16 x 1½ Pin, Roll 2 "
183-6 403166 ------ 660-6-0004-15 Bearing, Take-Up 2 "
183-7 ------ ------ ¾-10 x 10¼ Stock, Thread Ø 2 "
¾-10 x 10¼" Long
183-8 ------ ------ ¾-10 Nut 6 "
183-9 263516 ------ 660-1-0211 Roller, Crowder 2 "
183-10 403166 ------ 660-1-0338 Bearing, Crowder Roller 4 "
(Shop Modified)
183-11 372739 ------ 660-6-0004-20 Roller, 24" 2 "
183-12 403166 ------ 660-6-0004-21 Roller, 24" x 1-7/8" 2 600-887
------ ------ 660-6-0004-22 Roller, 22" 2 888 & Up
183-13 ------ ------ 660-6-0004-22 Roller, 22" (Note 1) 88 600-612
------ ------ 660-6-0004-22 Roller, 22" (Note 1) 57 613 & Up
------ ------ 660-6-0004-22 Roller, 22" (Note 2) 114 600-612
------ ------ 660-6-0004-22 Roller, 22" (Note 2) 70 613 & Up
183-14 ------ ------ 660-2-0127 Aligner 2 600 & Up
183-15 350000 ------ 660-1-0244 Cover, Aligner 2 "
183-16 372739 AFH4472 660-3-0126-5 Bearing, Flange 2 "
183-17 373089 ------ 660-3-0962 Spacer, Front Bumper Roll 1 As Req'd
183-18 372170 ------ 660-3-0120-1 Bumper Roll 1 "
369176 ------ 660-3-0120-2 Channel, Roll, Bumper 1 "
183-19 ------ ------ 660-6-0581-26 Bumper, Solid - Conveyor 2 "
183-20 250698 ------ 660-3-0120-1 Bumper Roll 1 "
369176 ------ 660-3-0120-2 Channel, Roll, Bumper 1 "
183-21 372170 ------ 660-2-1623 Bumper, D-Style - Runner End 4 "
372170 ------ 660-2-1694 Bumper, D-Style - Rear Conveyor 2 "
183- ------ ------ 660-1-1624 Clamp Plate, D-Bumper 4 "
------ ------ 660-1-1669 Washer, Rubber Bumper 4 "
183- ------ ------ 660-3-1270 Bracket, Roller Support (Note 3) 4 "
183- ------ ------ 660-2-0380-1 Guard, Conveyor Hoop 1 "
Note 1: Used on model 660 belt loaders with collapsible handrail.

Note 2: Used on model 661 belt loaders.
Note 3: Replacement part as needed for all belt loaders.
CD314 4-2-403
Rev 27
Chapter 4
12
17
18 16
15
19 13
4
20
14
22
12
21 5
6
11
1
2
3 10
23 4
9
8
5
6
7
Figure 2-184. Conveyor Weldment - Standard

(P/N 660-4-2830, CE Opt. P/N 660-4-3060)
4-2-404 CD314
Rev 29
Chapter 4
Table 2-184. Conveyor Weldment - Standard

(P/N 660-4-2830, CE Opt. P/N 660-4-3060)

Ind Number Number
184-1 268375 ------ 660-6-0801 Rail, Conveyor R/H 1 6989 & Up
184-2 395898 ------ 660-3-2428 Bracket, Small Roller 5 "
184-3 395898 ------ 660-3-2431 Crossmember, Conveyor Lift Arm 1 "
184-4 395898 ------ 660-3-2429 Bracket, Aligner Channel Assembly 2 "
184-5 395898 ------ 660-3-0808 Bracket, Crowder Roller-Conveyor 3 "
184-6 395898 ------ 660-3-0809 Plate, Channel Take-Up Bearing 2 "
184-7 395898 ------ 660-3-2427 Plate, Side Conveyor Right 1 "
184-8 395898 ------ 660-1-0173 Angle, End Crossmember 660 2 "
184-9 395898 ------ 660-2-2800 Brace, Tie - Opt. 1 As Req'd
184-10 395898 ------ 660-3-2426 Plate, Side Conveyor Left 1 6989 & Up
184-11 268375 ------ 660-6-0800 Rail, Conveyor L/H 1 "
184-12 358417 ------ 660-3-1270 Bracket, Roller Support 4 "
184-13 395898 ------ 660-2-1305L Bracket, Pivot Assy Left Side Rail 4 "
395898 ------ 660-2-1305L Bracket, Pivot Assy Left Side Rail - 3 As Req'd
CE Opt. (Use with Part# 660-4-3060)
184-14 395898 ------ 660-1-0005-30 Strap, Conveyor 6 6989 & Up
184-15 395898 ------ 660-2-0814 Bracket, Hand Rail Upright Spring 6 "
184-16 395898 ------ 660-3-0802 Plate, Middle 1 "
184-17 395898 ------ 660-3-0807 Bracket, R/H Roller 1 "
184-18 395898 ------ 660-2-2800 Brace, Tie 1 "
184-19 395898 ------ 660-3-0812 Bracket, Motor Mount 1 "
w/ Tab - Conveyor
184-20 395898 ------ 660-2-1305R Bracket, Pivot Assy Right Side Rail 4 "
395898 ------ 660-2-1305R Bracket, Pivot Assy Right Side Rail - 3 As Req'd
CE Opt. (Use with Part# 660-4-3060)
184-21 395898 ------ 660-1-0005-26 Angle, Conveyor (¼") - Opt. 2 "
184-22 358417 ------ 660-2-2891 Bracket, Left Hand Rail - CE Opt. 1 "
(Use with Part# 660-4-3060)
184-23 358417 ------ 660-2-2282 Bracket, Right Hand Rail - CE Opt. 1 "
(Use with Part# 660-4-3060)
CD314 4-2-405
Rev 29
Chapter 4
Figure 2-185. Conveyor Weldment - Narrow (Up to S/N 6989)
4-2-406 CD314
Rev 25
Chapter 4
Table 2-185. Conveyor Weldment - Narrow (Up to S/N 6989)

Ind Number Number
185-1 268375 ------ 663-4-0800 Rail, Conveyor L/H 1 Up to 6989
185-2 369176 ------ 660-1-0174 Bracket, Rear Lift Arm Pivot 4 "
185-3 263516 ------ 663-1-0175 Gusset, Rear Lift Arm 2 "
185-4 395898 ------ 663-1-0808 Bracket, Crowder Roller - 3 "
Narrow Conveyor
185-5 395898 ------ 663-1-0809 Bracket, Take-Up Bearing - 2 "
Narrow Conveyor
185-6 395898 ------ 660-3-2427 Plate, Slide Conveyor Right 1 "
185-7 395898 ------ 663-1-0173 Angle, End - Narrow Conveyor 2 "
185-8 369176 ------ 660-1-0005-32 Plate, End - Aligner Channel 4 "
185-9 395898 ------ 660-3-2426 Plate, Slide Conveyor Left 1 "
185-10 268375 ------ 663-4-0801 Rail, Conveyor R/H 1 "
185-11 395898 ------ 663-3-0815 Channel, Aligner 2 "
185-13 395898 ------ 660-1-0005-30 Strap, Conveyor 6 "
185-14 395898 ------ 663-1-0005-25 Tube, Lift Arm Anchor - 1 "
Narrow Conveyor
185-15 440230 ------ 663-1-0005-28 Channel, Conveyor Crossmember - 5 "
Narrow
185-16 350000 ------ 660-1-0185 Bracket, Small Hex Roller 10 "
185-17 395898 ------ 660-1-0005-31 Strap, Conveyor 10 "
185-18 395898 ------ 660-3-0802 Plate, Middle 1 "
185-19 395898 ------ 663-2-0807 Bracket, Drive Roller - 2 "
Narrow Conveyor
185-20 395898 ------ 663-3-0810 Bracket, Pillow Block/Crowder Roller 1 "
185-21 395898 ------ 663-3-0812 Bracket, Motor Mount - 1 "
Narrow Conv. (Wldmt)
185-22 395898 ------ 660-1-0005-26 Angle, Conveyor (¼") 2 "
CD314 4-2-407
Rev 26
Chapter 4
12
24
19
20 18
23
21
17
16
25
12
15
14
11
22 13 4
5
16
10
2
9
3
4
8
5 7
Figure 2-186. Conveyor Weldment - Narrow (S/N 6989 & Up)

(P/N 663-4-2831)
4-2-408 CD314
Rev 26
Chapter 4
Table 2-186. Conveyor Weldment - Narrow (S/N 6989 & Up)

(P/N 663-4-2831)

Ind Number Number
186-1 268375 ------ 663-4-0800 Rail, Conveyor L/H 1 6989 & Up
186-2 369176 ------ 660-1-0174 Bracket, Rear Lift Arm Pivot 4 "
186-3 263516 ------ 663-1-0175 Gusset, Rear Lift Arm 2 "
Narrow Conveyor
Narrow Conveyor
186-8 369176 ------ 663-2-2782 Bar, Tie Brace 2 "
186-10 268375 ------ 663-4-0801 Rail, Conveyor R/H 1 "
186-11 395898 ------ 663-2-2802 Conveyor, Crossmember Narrow 2 "
186-13 395898 ------ 660-1-0005-30 Strap, Conveyor 6 "
186-14 395898 ------ 663-1-0005-25 Tube, Lift Arm Anchor - 1 "
Narrow Conveyor
186-15 440230 ------ 663-1-0005-28 Channel, Conveyor Crossmember - 5 "
Narrow
186-16 350000 ------ 660-1-0185 Bracket, Small Hex Roller 10 "
186-17 395898 ------ 660-1-0005-31 Strap, Conveyor 10 "
186-18 395898 ------ 660-3-0802 Plate, Middle 1 "
Narrow Conveyor
186-22 395898 ------ 660-1-0005-26 Angle, Conveyor (¼") 2 "
Note 1: Narrow Conveyor Lift Arm Crossmember P/N 663-4-2788 includes item 2, 3, and 13.
Note 2: Crossmember Weldment P/N 663-2-2803 (Narrow Conveyor) includes items 15-17.
CD314 4-2-409
Rev 28A
Chapter 4
16
15
17
18
19 14
13
20
12
11
21 3
10
1
9
2
3 8
4 7
6
5
Figure 2-187. Conveyor Weldment - 20 ft. Narrow

(P/N 663-4-2699)
4-2-410 CD314
Rev 26
Chapter 4
Table 2-187. Conveyor Weldment - 20 ft. Narrow

(P/N 663-4-2699)

Ind Number Number
187-1 372745 ------ 663-4-2701 Rail, 20 Ft. Conveyor R/H 1 As Req'd
Narrow Conveyor
Narrow Conveyor
187-7 373089 ------ 663-2-0804 Cap, End Rear R/H - 1 "
Narrow Conveyor (Vendor Installed)
187-9 373089 ------ 663-2-0803 Cap, End Rear L/H - 1 "
Narrow Conveyor (Vendor Installed)
187-10 372745 ------ 663-4-2700 Rail, 20 Ft. Conveyor L/H 1 "
187-11 440230 ------ 663-2-2802 Anchor, Front Lift Crossmember 2 "
187-12 395898 ------ 660-1-0005-30 Strap, Conveyor - Wldmt 6 "
187-13 395898 ------ 663-2-2803 Crossmember, Narrow Conveyor - 3 "
Wldmt
187-14 395898 ------ 660-3-0802 Plate, Middle - Conveyor 1 "
187-15 395898 ------ 660-2-1305L Bracket, Pivot Assy Left Side Rail - 4 "
Wldmt
Narrow Conveyor
187-21 395898 ------ 660-1-0005-26 Angle, Conveyor (¼") 2 "
CD314 4-2-411
Rev 29
Chapter 4
Figure 2-188. Conveyor Belt and Rollers
4-2-412 CD314
Rev 24
Chapter 4
Table 2-188. Conveyor Belt and Rollers

Ind Number Number
188-1 ------ ------ 660-6-0005 Conveyor Weldment 1 Up to 6989
------ ------ 660-4-2830 Conveyor Weldment - Standard 1 6989 & Up
------ ------ 661-4-2833 Conveyor Weldment - 1 As Req'd
Extended 30 Ft. - Opt.
------ ------ 660-4-3060 Conveyor Weldment - 1 "
Standard - CE Opt.
------ ------ 661-4-3061 Conveyor Weldment - CE Extended 1 "
188-2 373059 ------ 660-6-0004-23 Belt, 24" x 588" - Conveyor 1 "
380486 ------ 661-1-0032 Belt, 57" - Extended Conveyor - Opt. 1 "
188-3 385900 20-24 660-6-0004-24 Lacing, Alligator (4 pcs.) 1 600 & Up
(Shop Modified)
188-5 263516 ------ 660-1-0211 Roller, Crowder 2 "
188-7 403166 197L12C-22 660-6-0004-22 Roller, 22" 57 "
188-8 403166 ------ 660-6-0004-16 Bearing, Flange 2 "
188-9 373387 ------ 660-1-0144 Roller, Drive, w/ Lagging 1 "
188-10 403166 ------ 660-6-0004-20 Roller, 24" 2 "
188-11 403166 ------ 660-6-0004-15 Bearing, Take-Up 2 "
188-12 ------ ------ 3/16 x 1½ Pin, Roller 2 "
188-13 373317 37274 ¾-10 Nut, Top Lock Hex ¾-10 6 "
188-14 267599 98094 660-6-0004-25 Rod, Threaded ¾" x 11" 2 "
188-15 373386 ------ 660-1-0145 Roller, Idler 1 "
188- 380486 ------ 660-6-0004-30 Belt, Conveyor, 2 Ply, 50 Ft. 1 As Req'd
CD314 4-2-413
Rev 29
Chapter 4
1
2
1 5
6 15
3
4
3 7
8
9
5 10
11
12
13
4
8 14
Figure 2-189. Conveyor Belt and Rollers - Standard
4-2-414 CD314
Rev 26
Chapter 4
Table 2-189. Conveyor Belt and Rollers - Standard

Ind Number Number
189-1 403166 ------ 660-6-0004-16 Bearing, Flange 2 6989 & Up
189-2 373338 ------ 660-1-0144 Roller, Drive w/ Lagging - 1 "
Narrow Conveyor
(Shop Modified)
189-4 263516 ------ 660-1-0211 Roller, Crowder 2 "
189-5 403166 197L12C-22 660-6-0004-22 Roller, 22" 58 "
189-6 403166 ------ 660-1-2409 Roller, 22" Heavy Duty 2 "
189-7 395898 ------ 660-3-0987 Guard, Finger - 1 "
Rear Conveyor (Wldmt)
189-8 263516 ------ 660-1-0967 Block, Pinch 2 "
189-9 373317 37274 ¾-10 Nut, Top Lock Hex ¾-10 2 "
189-10 ------ ------ 660-4-2830 Conveyor Weldment - Standard 1 "
189-11 267599 98094 660-6-0004-25 Rod, Threaded ¾" x 9" 2 "
189-12 241766 ------ 660-6-0004-27 Pin, Roll (Manual Control) 4 As Req'd
373317 ------ 660-6-0004-27 Pin, Roll (Electric Control) 2 "
189-13 403166 ------ 660-6-0004-15 Bearing, Take-Up 2 6989 & Up
189-14 373386 ------ 660-1-0145 Roller, Idler 1 "
189-15 373059 ------ 660-6-0004-23 Belt, 24" x 588" Conveyor 1 "
CD314 4-2-415
Rev 29
Chapter 4
1
2
1
5
14
6
3
13
4
3 12
5 15
9
3
11
4 8
DRIVER ROLLER BELT REAR IDLER
BELT
ROLLER ADJUSTER 10
FRONT CROWDER REAR CROWDER

ADJUSTING ROLLER ADJUSTING ROLLER REAR IDLER
FRONT END REAR END
OF CONVEYOR OF CONVEYOR
ROLLERS 22"
Figure 2-190. Conveyor Belt and Rollers - Narrow
4-2-416 CD314
Rev 26
Chapter 4
Table 2-190. Conveyor Belt and Rollers - Narrow

Ind Number Number
190-1 403166 ------ 660-6-0004-16 Bearing, Flange 2 6989 & Up
190-2 373338 ------ 663-1-0144 Roller, Drive w/ Lagging - 1 "
Narrow Conveyor
(Shop Modified)
190-4 263516 ------ 660-1-0211 Roller, Crowder 2 "
190-5 403166 197L12C-22 660-6-0004-22 Roller, 22" 58 "
190-6 403166 ------ 660-1-2409 Roller, 22" Heavy Duty 2 "
190-7 403166 ------ 660-6-0004-15 Bearing, Take-Up 2 "
190-8 373386 ------ 660-1-0145 Roller, Idler 1 "
190-9 241766 ------ 660-6-0004-27 Pin, Roll 2 "
190-10 373317 37274 ¾-10 Nut, Top Lock Hex ¾-10 8 "
190-11 267599 98094 660-6-0004-25 Rod, Threaded ¾" x 11" 1 "
190-12 263516 ------ 660-1-0967 Block, Pinch 2 "
190-13 395898 ------ 660-3-0987 Guard, Finger - 1 "
Rear Conveyor (Wldmt)
190-14 373059 ------ 660-6-0004-23 Belt, 24" x 588" Conveyor 1 "
------ ------ 660-1-2644 Belt, 24" x 588" Sure Grip - Opt. 1 As Req'd
190-15 ------ ------ 663-4-2831 Conveyor Weldment - Narrow 1 6989 & Up
------ ------ 663-4-3285 Conveyor Weldment - Narrow 1 "
(HAN-002)
CD314 4-2-417
Rev 29
Chapter 4
11 26 8
9
7 4
12
10 3
6 5
13
14
15 25
16
17 2
24
1
18
19
22
20 23
21
Figure 2-191. Conveyor Front End - Standard
4-2-418 CD314
Rev 26
Chapter 4
Table 2-191. Conveyor Front End - Standard

Ind Number Number
191-1 ------ ------ 660-4-2830 Conveyor Weldment - Standard 1 6989 & Up
191-2 373089 ------ 660-2-1074 Guard, Left Hand V-Groove Caster 1 "
263516 ------ 660-2-1626 Guard, L/H Caster - Opt. 1 As Req'd
191-3 373317 15059 5/16-18 x 1½ Bolt, Hex Head Ø 5/16-18 x 1½" Long 12 6989 & Up
191-4 373423 ------ 663-2-2672 Pad Assembly, L/H Side - Opt. 1 As Req'd
191-5 372170 ------ 660-2-2809 Pad, Nylon, Driver Side - Opt. 1 "
372170 660-2-2733 Pad, Nylon, Driver Side - Opt. 1 "
250697 660-2-2836 Pad, Nylon, Front Left Side - Opt. 1 "
191-6 373089 ------ 660-1-2470 Cover, Crowder Roller 1 6989 & Up
Adjustment Access
191-7 373089 ------ 660-1-1510 Guard, Finger - L/H Front Roller 1 "
191-8 358417 ------ 663-4-2264 Cap, End, Front L/H - Wldmt 1 "
191-9 372170 ------ 663-3-2605 Bumper, D-Style 8" L/F - 1 As Req'd
Narrow Conveyor - Opt.
191-10 373089 ------ 660-1-1511 Guard, Finger - R/H Front Roller 1 6989 & Up
191-11 369176 ------ 660-3-0120-2 Channel, Roll Bumper 1 "
191-12 250698 ------ 660-3-0120-1 Bumper Roll 1 "
191-13 372170 ------ 663-3-2668 Bumper, D-Style 8" R/F - 1 As Req'd
191-14 373317 15111 3/8-16 x 2 Bolt, Hex Head Ø 4 "
3/8-16 x 2" Long - Opt.
191-15 373317 33859 3/8 Washer, Flat 3/8" ID - Opt. 4 "
191-16 373089 ------ 663-4-2263 Cap, End, Front R/H - Wldmt 1 6989 & Up
191-17 372170 ------ 660-2-2810 Pad, Nylon, Passenger Side - Opt. 1 As Req'd
372170 ------ 660-2-2732 Pad, Nylon, Conveyor Front 1 "
Passenger - Opt.
191-18 373423 ------ 663-2-2671 Pad Assembly, R/H Side - Opt. 1 "
191-19 ------ ------ 660-2-2335 Guard, Adjustable Lower Finger - Opt. 1 "
CD314 4-2-419
Rev 29
Chapter 4
11 26 8
9
7 4
12
10 3
6 5
13
14
15 25
16
17 2
24
1
18
19
22
20 23
21
Figure 2-191. Conveyor Front End - Standard (Cont'd)
4-2-420 CD314
Rev 26
Chapter 4
Table 2-191. Conveyor Front End - Standard (Cont'd)

Ind Number Number
191-20 ------ ------ 660-2-2356 Mount, Adjustable Lower 1 As Req'd
Finger Guard - Opt.
191-21 ------ ------ 660-4-2342 Cover, Front Bottom - 1 "
Conveyor - Opt.
------ ------ 663-4-2787 Cover, Conveyor Front Bottom 1 "
w/ Hydraulic - Opt.
191-22 372170 ------ 660-2-2662 Guard, Nylon Conveyor Rail 2 "
Bottom, No Slot - Opt.
350000 ------ 660-1-2363 Guard, R/H Nylon Conveyor Rail 1 "
Bottom - Opt.
350000 ------ 660-1-2362 Guard, L/H Nylon Conveyor Rail 1 "
Bottom - Opt.
191-23 373089 ------ 660-2-1360 Guard, Right Hand V-Groove Caster 1 6989 & Up
263516 ------ 660-2-1626 Guard, R/H Caster - Opt. 1 As Req'd
191-24 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 ID 12 6989 & Up
191-25 373317 33858 5/16 Washer, Flat 5/16" ID 12 "
191-26 373089 ------ 660-3-0962 Guard, Spacer/Finger - 1 As Req'd
Front Bumper Roll (CE Opt.)
CD314 4-2-421
Rev 29
Chapter 4
7
6
9 8
3
2
10
5
12 11
13
4 1
14
19
15
16
17
18
Figure 2-192. Conveyor Front End - Narrow
4-2-422 CD314
Rev 25
Chapter 4
Table 2-192. Conveyor Front End - Narrow

Ind Number Number
192-1 ------ ------ 663-6-2710 Conveyor Weldment, Narrow - 1 Up to 6989
Deutz/Perkins
192-2 373423 ------ 663-2-2672 Pad Assembly, L/H Side 12 "
192-3 373317 15059 5/16-18 x 1½ Bolt, Hex Head 5/16-18 x 1½" Long 12 "
192-4 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 12 "
192-5 373317 33858 5/16 Washer, Flat 5/16" ID 4 "
192-6 373317 ------ ¼-20 x 1 Bolt, Countersunk Ø ¼-20 x 1" Long 1 "
192-7 358417 ------ 663-3-2607 Guard, Front Roller, L/H 1 "
Square - Narrow
373089 ------ 663-1-2334 Guard, L/H Finger - 1 "
369176 ------ 663-3-2319 Plate, Conveyor - D-Bumper 2 As Req'd
192-9 372170 ------ 663-3-2605 Bumper, D-Style 8" L/F - 1 Up to 6989
Narrow Conveyor
372170 3x6 663-3-2318 Bumper, D-Style 6" - White Urethane 1 As Req'd
192-10 372739 143P86410 663-1-0338 Bearing, 1" Pillow Block 1 Up to 6989
192-11 373089 ------ 663-3-2608 Guard, Front Roller, R/H 1 "
Square - Narrow
372750 ------ 663-1-2335 Guard, R/H Finger - 1 "
192-12 373089 ------ 663-4-2263 Cap, End, Front R/H - Wldmt 1 "
192-13 372170 ------ 663-3-2668 Bumper, D-Style 8" R/F - 1 "
Narrow Conveyor
372170 3x6 663-3-2318 Bumper, D-Style 6" - White Urethane 1 As Req'd
192-14 373317 15111 3/8-16 x 2 Bolt, Hex Head Ø 3/8-16 x 2" Long 4 Up to 6989
192-15 373317 33859 3/8 Washer, Flat 3/8" ID 4 "
192-16 373423 ------ 663-2-2671 Pad Assembly, R/H Side 1 "
192-17 372170 ------ 660-2-2662 Guard, Nylon Conveyor Rail 2 "
Bottom - No Slot
192-18 244001 ------ 663-2-2684 Guard, V-Groove Caster Narrow R/H 1 "
192-19 244001 ------ 663-2-2683 Guard, V-Groove Caster Narrow L/H 1 "
CD314 4-2-423
Rev 26
Chapter 4
1
2
5
12 6
11
7
10
9
8
Figure 2-193. Conveyor Rear End - Standard
4-2-424 CD314
Rev 26
Chapter 4
Table 2-193. Conveyor Rear End - Standard

Ind Number Number
193-2 395898 ------ 660-3-0987 Guard, Finger - Rear Weld Assy 1 "
193-3 263516 ------ 660-1-0967 Block, Pinch 2 "
193-4 373317 33857 ¼ Washer, Flat ¼" ID - Opt. 4 As Req'd
193-5 372170 ------ 660-2-1694 Bumper, D-Style - Rear Conveyor 2 6989 & Up
193-7 373317 33891 ¼ Washer, Lock ¼" ID 4 "
193-8 250698 ------ 660-3-0120-1 Bumper Roll - Opt. 1 As Req'd
193-9 373089 ------ 660-2-1692 Plate, Cover Lower Left 1 "
Rear Idler - Opt.
193-10 372750 ------ 660-2-1693 Plate, Cover Lower Right 1 "
Rear Idler - Opt.
193-11 373089 ------ 660-1-1644 Cover, Chain 2 6989 & Up
CD314 4-2-425
Rev 26
Chapter 4
5
11
10
7 6
8
9
Figure 2-194. Conveyor Rear End - Narrow
4-2-426 CD314
Rev 26
Chapter 4
Table 2-194. Conveyor Rear End - Narrow

Ind Number Number
194-1 ------ ------ 663-6-2710 Conveyor Weldment, Narrow - 1 Up to 6989
Deutz/Perkins
194-2 395898 ------ 660-3-0987 Guard, Finger - Rear Weld Assy 1 "
194-3 263516 ------ 660-1-0967 Block, Pinch 2 "
194-4 373089 ------ 660-1-1669 Washer, Rubber Bumper 4 "
194-5 372170 ------ 660-2-1694 Bumper, D-Style - Rear Conveyor 2 "
194-7 373317 33891 ¼ Washer, Lock ¼" ID 4 "
194-8 373089 ------ 660-2-1692 Plate, Cover - Lower Left Rear 1 "
194-9 372750 ------ 660-2-1693 Plate, Cover - Lower Right Rear 1 "
194-10 373089 ------ 660-1-1644 Cover, Chain 2 "
194-11 395898 ------ 663-4-2788 Crossmember, Conveyor Lift 1 "
Arm - Narrow
CD314 4-2-427
Rev 26
Chapter 4
3 1
11
11
4
15
5
15 16 3
16
6
6
7
12 8
9
10
14
13
Figure 2-195. Conveyor Attachments (Front End) - Narrow
4-2-428 CD314
Rev 26
Chapter 4
Table 2-195. Conveyor Attachments (Front End) - Narrow

Ind Number Number
195-1 372750 ------ 663-1-2335 Guard, R/H Finger - 1 As Req'd
Narrow Conveyor - UAL
195-2 373089 ------ 663-1-2334 Guard, L/H Finger - 1 "
Narrow Conveyor - UAL
195-3 372170 ------ 663-2-2315 Pad, Front Side - Narrow Conveyor 2 "
262531 ------ 660-2-2243 Plate, Side Pad, Front L/H - UAL 1 "
262531 ------ 660-2-2245 Plate, Side Pad, Front R/H - UAL 1 "
195-4 373089 ------ 663-4-2263 Cap, End, Front R/H - Wldmt 1 "
195-6 369176 ------ 663-3-2319 Plate, Conveyor D-Bumper 2 "
195-7 350000 ------ 660-1-2363 Guard, R/H Nylon Conveyor 1 "
Rail, Bottom
195-8 350000 ------ 660-1-2362 Guard, L/H Nylon Conveyor 1 "
Rail, Bottom
195-9 402645 ------ 660-1-2328 Emitter, Infrared Switch Q196E 1 "
195-10 402645 HP20TN/ 660-1-2329 Receiver, Infrared Switch 1 "
Q19SN6R Q195H6R - UAL
195-11 372170 ------ 660-1-2244 Pad, Front Slope - Conveyor 2 "
195-12 ------ ------ 660-2-2356 Mount, Adjustable Lower Finger Guard 1 "
195-13 ------ ------ 660-2-2355 Guard, Adjustable Lower Finger 1 "
195-14 ------ ------ 660-4-2342 Cover, Front Bottom - Conveyor 1 "
373089 ------ 660-2-1675 Cover, Front Bottom Plate - Conveyor 1 "
(CE Opt.)
195-15 372170 3x6 663-3-2318 Bumper, D-Style 6" - White Urethane 2 "
195-16 350000 ------ 660-2-2208 Spacer, 2" Conveyor Bumper 2 "
CD314 4-2-429
Rev 26
Chapter 4
Figure 2-196. Conveyor Attachments (Rear End) - Narrow
4-2-430 CD314
Rev 27
Chapter 4
Table 2-196. Conveyor Attachments (Rear End) - Narrow

Ind Number Number
196-1 358417 ------ 663-2-2355 Guard, Adjustable Lower Finger 1 As Req'd
196-2 372736 ------ 663-2-2356 Mount, Adjustable Lower Finger Guard 1 "
196-3 373089 ------ 660-1-1670 Plate, Rear Idler Cover 2 "
196-4 263516 ------ 660-3-1639 Closeout, Left Rear Roller - Conveyor 1 "
196-5 263516 ------ 660-3-1638 Closeout, Right Rear Roller - Conveyor 1 "
196-6 373089 ------ 660-2-1509 Guard, Stop Button (Standard Size) 2 "
358417 ------ 660-2-1517 Guard, Stop Button (Oversize) - Opt. A/R "
196-7 372750 ------ 660-2-1562 Guard, Electric Control Box 1 "
196-8 373089 ------ 660-1-1644 Cover, Chain 1 "
196-9 373089 ------ 663-4-2268 Guard, Finger - Rear Weld Assembly 1 "
196-10 ------ ------ 660-3-2331 Cover, Rear Bottom - Conveyor 1 "
373089 ------ 660-2-1607 Plate, Rear Bottom Cover (CE Opt.) 1 "
196- 373089 ------ 660-1-2470 Cover, Crowder Roller 1 "
Adjustment Access
CD314 4-2-431
Rev 27
Chapter 4
Figure 2-197. Grease Line Assembly Option - Conveyor Bearings
4-2-432 CD314
Rev 26
Chapter 4
Table 2-197. Grease Line Assembly Option - Conveyor Bearings
Fig & Tug Part

Code Vendor Part Number Description Qty Effective
Ind Number
197-1 372739 310912 660-1-2378 Fitting, 45° Elbow Grease 1 As Req'd
197-2 372739 1404-02-04 660-1-2379 Adaptor, Grease Swivel 1 "
197-3 349137 4CIT-4MPX-40MP-20" 660-1-2381 Hose Assembly, 20" Grease 1 "
349137 4CIT-4MPX-40MP-30" 660-1-2382 Hose Assembly, 30" Grease 1 "
197-4 372739 W2103 660-1-2377 Fitting, Grease Bulkhead 1 "
197-5 372739 51942 660-1-2380 Fitting, Straight Grease Zerk 1 "
CD314 4-2-433
Rev 26
Chapter 4
Figure 2-198. Conveyor Cover
4-2-434 CD314
Rev 23
Chapter 4
Table 2-198. Conveyor Cover

Ind Number Number
198-1 373325 ------ 660-2-1506 Canvas, Standard (Vinyl) 1 As Req'd
198- ------ ------ 660-2-1507 Canvas, Extended 1 "
198-2 440230 ------ 660-4-2888 Box, Canvas Cover Storage 1 "
CD314 4-2-435
Rev 26
Chapter 4
Figure 2-199. Conveyor Hydraulic Drive Assembly - Standard
4-2-436 CD314
Rev 21A
Chapter 4
Table 2-199. Conveyor Hydraulic Drive Assembly - Standard

Ind Number Number
199-1 369255 RE18080300 660-4-0010-9 Motor, Hydraulic 1 600 & Up
199- 369255 PE444001 660-4-0010-9K Seal Kit, Hydraulic Motor 1 "
199-2 263516 ------ 660-2-0935 Plate, Mounting - Hyd. Motor 1 "
199-3 403166 ------ 660-1-0020 Sprocket, Hydraulic Motor (Note 1) 1 "
199-4 ------ ------ 660-4-0154-5 Nut, Jam, Castellated 1 "
199-5 373317 65080 1/8 x 2 Pin, Cotter 1 "
199-6 369255 PE449101 660-4-0154-10 Key Stock 1 "
199-7 373387 ------ 660-1-0144 Roller, Drive, w/ Lagging 1 "
199-8 403166 50BS24X1.25 660-6-0004-14 Sprocket, Drive Roller 1 "
199-9 ------ ------ 660-4-0154-9 Key Stock 1 "

199-10 372739 #50 RIV 660-6-0004-18 Chain, Drive Roller 1 "
199-11 385900 ------ 660-6-0004-19 Link, Master 1 "
199- 373089 ------ 660-1-1644 Cover, Chain 1 As Req'd
Note 1: Sprocket arrangement for V-20 hydraulic pump.
CD314 4-2-437
Rev 26
Chapter 4
Figure 2-200. Conveyor Hydraulic Drive Assembly - Standard
4-2-438 CD314
Rev 26
Chapter 4
Table 2-200. Conveyor Hydraulic Drive Assembly - Standard

Ind Number Number
200-1 369255 RE18080300 660-4-0010-9 Motor, Hydraulic 1 As Req'd
200-2 369255 PE449101 660-4-0154-10 Key Stock 1 "
200-3 263516 ------ 660-2-0935 Plate, Mounting Hydraulic Motor 1 "
200-5 403166 ------ 660-1-0020 Sprocket, Hydraulic Motor 1 "
200-6 372739 #50 RIV 660-6-0004-18 Chain, Drive Roller 1 "
200-7 ------ ------ 660-4-0154-5 Nut, Jam, Castellated 1 "
200-8 373317 65080 1/8 x 2 Pin, Cotter 1 "
200-10 373488 ------ 660-1-2770 Key, Square .25 x 1.06 Long 1 "
200-11 373387 ------ 660-1-0144 Roller, Drive w/ Lagging 1 "
200-12 403166 ------ 660-6-0004-17 Chain, ½ Link Conveyor Drive 1 "
200-13 385900 ------ 660-6-0004-19 Link, Master 1 "
CD314 4-2-439
Rev 29
Chapter 4
Figure 2-201. Conveyor Hydraulic Drive Assembly - Narrow (Option D)
4-2-440 CD314
Rev 25
Chapter 4
Table 2-201. Conveyor Hydraulic Drive Assembly - Narrow (Option D)

Ind Number Number
201-1 369255 RE18080300 660-4-0010-9 Motor, Hydraulic 1 As Req'd
201-2 440230 ------ 660-4-0008-15 Key Stock 1 "
201-3 263516 ------ 660-2-0935 Plate, Mounting Hydraulic Motor 1 "
201-4 373317 ------ ½-13 x 4½ Bolt, Hex Head Ø ½-13 x 4½" Long 1 "
201-5 403166 ------ 660-1-0020 Sprocket, Hydraulic Motor 1 "
201-6 372739 #50 RIV 660-6-0004-18 Chain, Drive Roller 4ft. 1 "
201-7 373317 65080 1/8 x 2 Pin, Cotter 1 "
201-8 385900 ------ 660-6-0004-19 Link, Master 1 "
201-9 403166 ------ 660-6-0004-17 Chain, ½ Link Conveyor Drive 1 "
201-11 373338 ------ 663-1-0144 Roller, Drive - Narrow Conveyor 1 "
CD314 4-2-441
Rev 29
Chapter 4
Figure 2-202. Conveyor Belt Control Installation - Manual (Sliding Lever)
4-2-442 CD314
Rev 21A
Chapter 4
Table 2-202. Conveyor Belt Control Installation - Manual (Sliding Lever)

Ind Number Number
202-1 358417 ------ 660-2-0306 Actuator, Valve 1 100 & Up
202-2 372750 ------ 660-3-0791 Mount, Frame Valve 1 "
202-3 373039 ------ 660-2-0769 Connector 1 "
202-4 402709 ------ 660-4-0790-11 Pin, Clevis 1 "
202-5 373317 ------ 1/16 x ¾ Pin, Cotter 1 "
202-6 358417 ------ 660-3-0772 Linkage, Rear 1 "
------ ------ 661-3-0028 Linkage, Rear 1 "
202-7 372750 ------ 660-3-0771 Linkage, Front 1 "
202-8 811662 ------ 660-1-0797 Guide, Delran 10 "
202-9 267599 14798 660-4-0137-10 Pin, Roll 2 "
202-10 244001 ------ 660-3-0798 Detent, Conveyor Belt Direction 2 "
202-11 ------ ------ ------ Decals, Adhesive (See Decal Figure) Ref. "
202-12 240335 B17 660-4-0790-10 Knob, Black Plastic 2 "
202-13 373317 18760 ¼-28 x 1¾ Bolt, Hex Head Ø ¼-28 x 1¾" Long 20 "
202-14 373317 37300 ¼-28 Nut, Top Lock Hex ¼-28 20 "
202-16 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 7 "
202-17 373317 15003 ¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" ID 8 "
202-18 373317 33857 ¼ Washer, Flat ¼" ID 8 "
202-19 373317 33891 ¼ Washer, Lock ¼" ID 8 "
CD314 4-2-443
Rev 27
Chapter 4
Figure 2-203. Conveyor Belt Control Installation - Manual (Rotating Lever)
4-2-444 CD314
Rev 21A
Chapter 4
Table 2-203. Conveyor Belt Control Installation - Manual (Rotating Lever)

Ind Number Number
203-1 372750 ------ 660-2-1214 Lever, Control - Left Rear (Note 1) 1 100 & Up
203- 372750 ------ 660-2-1213 Lever, Delta Control (Note 1) 1 "
203- 372736 ------ 660-2-1215 Lever, Control - Front (Note 1) 1 "
203- 263516 ------ 660-2-1212 Control, Crank Arm (Note 1) 1 "
203-2 240335 ------ 660-4-0790-10 Knob, Black Plastic (Note 1) 1 "
203-3 358417 ------ 660-2-1218 Pivot, Control Lever (Note 1) 1 "
203- 263516 ------ 660-2-1216 Lever Weldment, Control Pivot 1 "
(Note 1)
203-4 403166 ------ MD-CB1-127 Bushing, (Note 1) 4 "
203-5 372750 ------ 660-1-1222 Rod, Control Tie - Delta 1 "
203-6 ------ ------ 660-4-0768-9 Pin, Roll (Note 1) 3 "
203-7 358417 ------ 660-1-1211 Rod, Control Pull (Note 1) 1 "
203-8 373317 65076 1/8 x 1 Pin, Cotter (Note 1) 2 "
203-9 372750 ------ 660-1-1220 End, Control Rod - Rear (Note 2) 1 "
203-10 ------ ------ 660-2-1219 Rod, Control (Note 2) 1 "
203-11 811662 ------ 660-1-0797 Guide, Delran (Note 2) 4 "
203-12 350000 ------ 660-2-1209 Block, Detent 1 "
203-13 373089 ------ 660-1-1208 Roll, Detent 2 "
203-14 ------ ------ 660-1-1210 Spring 2 "
203-15 373039 ------ 660-2-0769 Connector (Note 2) 1 "
203-16 402709 ------ 660-4-0790-11 Pin, Clevis 1 "
203-17 373317 ------ 1/16 x ¾ Pin, Cotter 1 "
203-18 373089 ------ 660-1-1221 End, Control Rod - Front (Note 2) 1 "
203-19 358417 ------ 660-2-0306 Actuator, Valve (Note 1) 1 "
203-20 373089 ------ 660-2-1223 Cover, Control Lever (Note 1) 1 "
(Note 1)
203-22 373317 33857 ¼ Washer, Flat ¼" ID (Note 1) 4 "
203-23 373317 37260 ¼-20 Nut, Top Lock Hex ¼-20 (Note 1) 4 "
203-24 373317 15055 5/16-18 x 1 Bolt, Hex Head Ø 2 "
5/16-18 x 1" Long (Note 1)
203-25 373317 33892 5/16 Washer, Lock 5/16" ID (Note 1) 2 "
Note 1: Quantity shown is for one control station.

Note 2: Quantity shown is for one side equipped with both front and rear control stations.
CD314 4-2-445
Rev 27
Chapter 4
FRONT
2
7 5
8
10
3
4
6
9
12
11
13
15
12
REAR 16
17
14
4-2-446 CD314
Rev 26
Chapter 4
Table 2-204. Conveyor Belt Control Installation - Electric

Ind Number Number
204-1 372750 ------ 660-2-1562 Guard, Electric Control Box 2 As Req'd
204-2 373102 ZB4BP4 660-1-3437 Button, Push - Red Head 4 "
204-3 373102 ZB4BP3 660-1-3436 Button, Push - Green Head 8 "
204-4 373102 ZB2-BY2306 660-ND-1443 Nameplate, Reverse 2 "
204-5 373102 ZB2-BY2305 660-ND-1442 Nameplate, Forward 2 "
204-6 373102 ZB2-BY2304 660-ND-1441 Nameplate, Stop 2 "
204-7 373102 XAP-G39203 660-ND-1438 Box and Cover, Switch - 2 "
Electric Control, 3 Hole
204-8 373102 ------ 660-1-3439 Block, Contact - NC (Stop) 4 "
204-9 373102 ZB4BZ101 660-1-3438 Block, Contact - NO (FWD & RVS) 8 "
204-10 ------ ------ ¾ Plug, ¾" 2 "
204-11 402645 F44GCPNK 660-4-0753-15 Flange, End - Electric 2 "
204-12 402645 ------ 660-ND-1920 Relief, Strain ½ x ¾ NPT (CGB294) 5 "
204-13 402645 F44G12 660-4-0753-14 Box, Wire Way - Electric 1 "
204-14 402645 ------ 660-1-2317 Block, Terminal, 14-Lead, 1 "
4 Place Control
402645 ------ 660-4-0741-7 Block, Terminal (CE Opt.) 1 "
204- 402645 HOFFF4412SC 660-1-2216 Wireway, NEMA 12 (CE Opt.) 1 "
204-15 402645 KRPA11DG12 660-4-0753-2 Relay, Electric Belt Control 2 "
204-16 402645 RB08 660-4-0753-3 Base, Socket - Electric/Octagon 2 "
204-17 402645 ------ 660-4-0741-8 Strip, Marker 1 "
CD314 4-2-447
Rev 29
Chapter 4
15
12 16
6
11 15
10 14
6 11 13
10
9
4 5
8
7
3
2
1
Figure 2-205. Conveyor Belt Control Installation - Electric (In-Holster Option)
4-2-448 CD314
Rev 26
Chapter 4
Table 2-205. Conveyor Belt Control Installation - Electric (In-Holster Option)

Ind Number Number
205-1 402975 ------ 660-ND-1921 Nut, Lock - ¾" Strain Relief 2 As Req'd
205-2 402645 5303 T&B BLE-1-1503 Ring, Sealing ¾ NPT 2 "
205-3 373094 ------ T6-500-153 Tape, Barrier - Yellow/Black 3" 1 "
205-5 372750 ------ 660-3-1605 Holster, Front Control 1 "
205-7 ------ ------ ------ Cable, 6 Conductor 1 "
205-8 372736 ------ 660-1-0195 Bracket, Cable 1 "
205- ------ ------ HRN-CON-009 Harness, Forward-Reverse 1 "
Hyd. Control
CD314 4-2-449
Rev 29
Chapter 4
10 17
11 15
9 16
12
14
13
4 5
11
6 8
7
3
2
1
Figure 2-206. Conveyor Belt Control Installation - Electric (Hanger Plate Option)
4-2-450 CD314
Rev 26
Chapter 4
Table 2-206. Conveyor Belt Control Installation - Electric (Hanger Plate Option)

Ind Number Number
206-1 402975 ------ 660-ND-1921 Nut, Lock - ¾" Strain Relief 2 As Req'd
206-2 402645 5303 T&B BLE-1-1503 Ring, Sealing ¾ NPT 2 "
206-3 373094 ------ T6-500-153 Tape, Barrier - Yellow/Black 3" 1 "
206-5 349373 ------ 660-1-1686 Hook, Hanger - Electric Control Box 1 "
206-6 373089 ------ 660-1-1644 Cover, Chain 1 "
206-7 ------ ------ ------ Cable, 6 Conductor 1 "
403007 R1672 660-1-1174 Cord, Coiled 1
206-9 372750 ------ 660-2-1685 Hanger, Electric Control Box 1 "
206- ------ ------ HRN-CON-009 Harness, Forward-Reverse 1 "
Hyd. Control
CD314 4-2-451
Rev 29
Chapter 4
Figure 2-207. Emergency Shutdown Switch Assembly
4-2-452 CD314
Rev 21A
Chapter 4
Table 2-207. Emergency Shutdown Switch Assembly

Ind Number Number
207-1 372267 CR104PXM06R 660-1-1295 Button, Push - Red Mushroom 2 3/8" 1 As Req'd
207-2 402645 ------ 660-1-1293 Body, Push Button 1 "
207-3 291594 ------ 660-1-1310 Unit, Push/Pull 1 "
207-4 291594 ------ 660-1-1294 Switch, Contact 1 "
207-5 381404 ------ 660-1-1468 Box and Cover - 1 "
Emergency Stop Switch, 1 Hole
207-6 402645 2522 660-ND-1490 Relief, Strain ½ x ½ NPT (CGB194) 1 "
207-7 ------ ------ 660-ND-1491 Cable, 14 Gauge 2 Conductor 1 "
Wire, 30" Long
207-8 372750 ------ 660-2-1470 Holder, Emergency Shutdown Switch 1 "
207-9 372750 ------ 660-2-1469 Bracket, Safety Switch Cord Wrapper 1 "
207- ------ ------ 660-1-1235 Switch Assembly, Safety Shutdown 1 "
207- ------ ------ 660-2-1471K Shut Down Kit (SBK-660-35) Ref. "
207- 373102 ------ 660-1-3440 Button, Locking - Red 2 "
207- 281660 ------ 660-2-2432 Harness, Wiring - 1 "
Conveyor E-Stop & Light
CD314 4-2-453
Rev 29
Chapter 4
5
3
1
4
8
FRONT
7
6
4
2 3
1
REAR
4-2-454 CD314
Rev 26
Chapter 4
Table 2-208. Emergency Stop Button - Conveyor (4 Locations)

Ind Number Number
208-1 373102 ------ 660-1-3440 Button, Locking - Red 4 As Req'd
373102 ZB4BC4 660-1-3434 Switch, Momentary E-Stop - 4 "
Narrow Conveyor
358417 ------ 660-2-1517 Guard, Stop Button (Oversize) - Opt. AR "
373102 ZB4BZ101 660-1-3438 Block, Contact - NO 4 "
(Narrow Conveyor)
208-4 372750 ------ 660-2-2845-1 Mount, E-Stop Switch 4 Note 1
358417 ------ 660-2-2854 Mount, E-Stop Switch 4 As Req'd
208-5 372750 ------ 660-2-2845-2 Mount, Top E-Stop Switch 4 Note 1
358417 ------ 660-2-2855 Mount, Top E-Stop Switch 4 As Req'd
208-6 373317 ------ 0123490 Washer, Lock - Regular #6 8 Note 1
208-7 373317 27283 6-32 x ¼ Screw, Slotted Pan Head Ø 8 "
6-32 x ¼" Long
208-8 ------ ------ ------ Grommet - BG901 8 "
Note 1: Not used with recessed conveyor.
CD314 4-2-455
Rev 29
Chapter 4
4
5
1
6
2
7 3
8
Figure 2-209. Emergency Stop Button - Conveyor (4 Locations) (CE Option)
4-2-456 CD314
Rev 26
Chapter 4
Table 2-209. Emergency Stop Button - Conveyor (4 Locations) (CE Option)

Ind Number Number
209-1 372267 CR104PXM03R 660-1-2641 Button, Red Mushroom Push 4 As Req'd
209-2 291594 ------ 660-1-1310 Unit, Push/Pull 4 "
209-3 402645 ------ 660-1-1293 Body, Push Button 4 "
209-4 372750 ------ 660-2-1508 Cup, Recessed - 4 "
Emer. Stop Button
440230 ------ 660-2-1513 Cup, Recessed, E-Stop, Small 4 "
209-5 372750 ------ 660-2-2845-2 Mount, Top E-Stop Switch 4 "
209-6 291594 ------ 660-1-1294 Switch, Contact 4 "
209-7 373317 27283 6-32 x ¼ Screw, Slotted Pan Head Ø 4 "
6-32 x ¼" Long
209-8 372750 ------ 660-2-2845-1 Mount, E-Stop Switch 8 "
CD314 4-2-457
Rev 29
Chapter 4
8
9 7
10
6
11
12
14
2 5
13
3
4
Figure 2-210. Conveyor Lift Arm Assembly - Front
4-2-458 CD314
Rev 29
Chapter 4
Table 2-210. Conveyor Lift Arm Assembly - Front

Ind Number Number
210-1 440230 ------ 660-4-0008 Arm, Lift Front - Standard 1 600 & Up
Conveyor (Wldmt)
369176 ------ 663-4-0008 Arm, Lift, Front - Narrow 1 As Req'd
Conveyor (Wldmt)
372736 ------ 663-4-3214 Arm, Lift, Front - Narrow 1 "
Conveyor - Opt. (Wldmt)
210-2 373317 37278 1-8 Nut, Top Lock Hex 1-8 4 600 & Up
210-3 403166 EF162224 660-1-0092 Bearing, Pivot - Rear Lift Arm 4 "
210-4 373317 15471 1-8 x 4½ Bolt, Hex Head 1-8 x 4½" Long 2 "
210-5 373317 15474 1-8 x 5½ Bolt, Hex Head Ø 1-8 x 5½" Long 2 "
210-6 373317 33863 5/8 Washer, Flat 5/8" ID 16 "
210-7 347738 M00518 660-4-0132-10 Fitting, Grease 4 "
210-8 372739 RBC CS48L 660-4-0132-9 Follower, Cam 4 "
210-9 372739 ------ 660-4-0132-4 Wheel, V-Groove, w/ Roller Bearing 2 "
210-10 372739 ------ 660-4-0132-3 Washer, Thrust 4 "
210-11 395898 ------ 660-1-0293 Bracket, Cam 1 "
210-12 373317 33897 5/8 Washer, Lock 5/8" ID 4 "
210-13 373317 33866 1 Washer, Flat 1" ID 2 "
210-14 373317 37312 5/8-18 Nut, Top Lock Hex 5/8-18 4 "
CD314 4-2-459
Rev 29
Chapter 4
4
5
3
6
7
2 8
1 2
5
3
Figure 2-211. Conveyor Lift Arm Assembly - Rear
4-2-460 CD314
Rev 29
Chapter 4
Table 2-211. Conveyor Lift Arm Assembly - Rear

Ind Number Number
211-1 369176 ------ 660-4-0009 Arm, Lift Rear - Wldmt 1 600 & Up
369176 ------ 663-4-0009 Arm, Lift, Rear - Narrow Conv. (Wldmt) 1 As Req'd
372736 ------ 663-4-3215 Arm, Lift, Rear - Narrow Conv. - Opt. 1 "
(Wldmt)
372736 ------ 660-4-1602 Arm, Lift, Rear - BAW - Opt. (Wldmt) 1 "
372736 ------ 663-4-1602 Arm, Lif, Rear - Narrow, BAW - Opt. 1 "
(Wldmt)
211-2 403166 EF162224 660-1-0092 Bearing, Pivot - Rear Lift Arm 8 600 & Up
211-3 373317 15473 1-8 x 5 Bolt, Hex Head Ø 1-8 x 5" Long 4 "
211-5 373317 37278 1-8 Nut, Top Lock Hex 1-8 4 "
211-6 373317 33866 1 Washer, Flat 1" ID 4 "
211-7 373089 ------ T6-8005-111 Strap 1 "
211-8 ------ ------ 1¼ Clamp, P 2 "
211-9 440230 ------ 660-4-1015 Crossmember, Chassis Lift Arm - Wldmt 1 "
440230 ------ 663-4-1015 Crossmember, Chassis Lift Arm - 1 As Req'd
Narrow Conv. - Opt. (Wldmt)
CD314 4-2-461
Rev 29
Chapter 4
Figure 2-212. Cam Assembly
4-2-462 CD314
Rev 21A
Chapter 4
Table 2-212. Cam Assembly

Ind Number Number
212-1 440230 ------ 660-4-0008 Arm, Lift Front - Wldmt 1 600 & Up
212-2 373317 15474 1-8 x 5½ Bolt, Hex Head Ø 1-8 x 5½" Long 2 "
212-3 373317 33866 1 Washer, Flat 1" ID 6 "
212-4 372739 ------ 660-4-0132-4 Wheel, V-Groove, w/ Roller Bearing 2 "
212-5 ------ ------ 660-4-0132-2 Bushing, Sleeve 2 "
212-6 373317 37278 1-8 Nut, Top Lock Hex 1-8 2 "
212-7 395898 ------ 660-1-0293 Bracket, Cam 2 "
212-8 372739 RBCCS48L 660-4-0132-9 Follower, Cam 4 "
212-9 373317 33863 5/8 Washer, Flat 5/8" ID 12 "
212-10 373317 33897 5/8 Washer, Lock 5/8" ID 4 "
212-11 373317 37312 5/8-18 Nut, Top Lock Hex 5/8-18 4 "
CD314 4-2-463
Rev 26
Chapter 4
Figure 2-213. Conveyor Safety Props
4-2-464 CD314
Rev 21A
Chapter 4
Table 2-213. Conveyor Safety Props

Ind Number Number
213-1 244126 ------ 660-1-0243 Prop, Safety - Wldmt 1 600 & Up
213-2 263516 ------ 660-4-1976 Prop, Rear Safety 1 "
213-3 373317 37268 ½-13 Nut, Top Lock Hex ½-13 4 "
CD314 4-2-465
Rev 26
Chapter 4
1 5
2 3
4
Figure 2-214. Side Rail Assembly - 4" (Right Side)
4-2-466 CD314
Rev 26
Chapter 4
Table 2-214. Side Rail Assembly - 4" (Right Side)

Ind Number Number
------ ------ 660-4-3060 Conveyor Weldment - Standard - 1
CE Opt.
------ ------ 660-6-0005 Conveyor Weldment - Opt. 1 "
Narrow Opt. (Gas)
Narrow Opt. (BAW)
------ ------ 663-6-2710 Conveyor Weldment - 1 Up to 6989
Narrow Opt. (Deutz/Perkins)
------ ------ 660-4-2831 Conveyor Weldment - Narrow Opt. 1 6989 & Up
Short (20 ft.) Opt.
Extended (30 ft.) Opt.
214-2 373317 ------ ½-13 x 2¾ Bolt, Carriage Ø ½-13 x 2¾" Long 4 100 & Up
214-3 373089 ------ 660-1-0263 Arm, Pivot 3 Up to 7665
358417 660-1-3048 Arm, Pivot 3 7666 & Up
214-4 440230 ------ 660-4-0300 Handrail, R/H - Standard (Wldmt) 1 100 & Up
395898 ------ 661-4-2820 Handrail, R/H - 1 As Req'd
Extended (Wldmt) - Opt.
395898 ------ 663-4-2703 Handrail, R/H - 1 "
Short (Wldmt) - Opt.
214-5 350000 ------ 660-1-0271 Pin, Pivot Short 3 100 & Up
214-6 373089 ------ 660-1-0275 Arm, Spring w/ Tab 1 "
214-7 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
CD314 4-2-467
Rev 29
Chapter 4
5
13
12
4
8
6
9
11
7
3
10
2
Figure 2-215. Side Rail Assembly - 4" (Left Side)
4-2-468 CD314
Rev 29
Chapter 4
Table 2-215. Side Rail Assembly - 4" (Left Side)

Ind Number Number
215-1 ------ ------ 660-4-2830 Conveyor Weldment - Standard 1 As Req'd
------ ------ 660-6-0005 Conveyor Weldment - Opt. 1 "
Narrow Opt. (Gas)
Narrow Opt. (BAW)
Short (20 ft.) Opt.
Extended (30 ft.) Opt.
215-2 373317 ------ ½-13 x 2¾ Bolt, Carriage Ø ½-13 x 2¾" Long 4 "
215-3 373089 ------ 660-1-0263 Arm, Pivot 3 Up to 7696
358417 ------ 660-1-3048 Arm, Pivot (Wldmt) 3 7696 & Up
215-4 440230 ------ 660-4-0254 Handrail, L/H - Standard (Wldmt) 1 As Req'd
395898 ------ 661-4-0016 Handrail, L/H - 1 "
Extended (Wldmt) - Opt.
395898 ------ 663-4-2702 Handrail, L/H, Short - Narrow Opt. 1 "
(Wldmt)
215-5 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
215-6 373089 ------ 660-1-0275 Arm, Spring w/ Tab 1 "
215-7 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
215-8 369403 ------ 660-4-0137-9 Spring, Extension 1 "
215-9 373317 ------ 660-1-2555 Pin, Pivot Long Handrail 1 "
215-12 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
215-13 373317 33861 ½ Washer, Flat ½" ID 4 "
CD314 4-2-469
Rev 29
Chapter 4
Figure 2-216. Side Rail Assembly - 4" (Narrow Conveyor)
4-2-470 CD314
Rev 25
Chapter 4
Table 2-216. Side Rail Assembly - 4" (Narrow Conveyor)

Ind Number Number
216-1 ------ ------ 663-6-2710 Conveyor Weldment - 1 Up to 6989
------ ------ 660-4-2831 Conveyor Weldment - 1 6989 & Up
Narrow Opt.
216-2 395898 ------ 660-2-1305L Bracket, Pivot Assembly - 4 As Req'd
Left Side Rail
216-3 395898 ------ 660-2-0814 Bracket, Handrail Upright Spring 2 "
216-4 373317 ------ ½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 4 "
216-5 373089 ------ 660-1-0263 Arm, Pivot 3 "
216-6 372739 FBPSC050 660-1-0254-7 Collar, Set (Side Rail) (Notes 1, 2) 4 "
216-7 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) (Notes 1, 2) 3 "
216-8 373089 ------ 660-2-0254-6 Tube, L & R (Side Rail) (Note 1) 1 "
------ ------ 663-4-2704 Tube, Side Rail - Wldmt (Note 2) 1 "
216-9 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
216-11 ------ ------ 660-2-0275 Arm, Spring w/ Tab 1 "
216-12 358417 ------ 660-1-0281 Handle (Side Rail) (Notes 1, 2) 1 "
216-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
216-15 358417 ------ 660-1-0258 Angle, Pivot Lock (Side Rail) 1 "
(Notes 1, 2)
216-16 373317 ------ ½ Washer, Flat (USS) ½" 4 "
216-17 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
216-18 262531 ------ 660-1-0274 Cap, Tube End (Notes 1, 2) 2 "
Note 1: Part of 660-4-0254 L/H Handrail Weldment.

Note 2: Part of 663-4-2702 L/H Handrail Weldment - Short.
CD314 4-2-471
Rev 26
Chapter 4
8 6
5
11
12 10
18
13
19
14
15
16
17 4
3
2
Figure 2-217. Side Rail Assembly - 14" (Right Side)
4-2-472 CD314
Rev 26
Chapter 4
Table 2-217. Side Rail Assembly - 14" (Right Side)

Ind Number Number
217-2 395898 ------ 660-2-1305R Bracket, Pivot Assembly - 4 As Req'd
Right Side Rail
217-4 373317 ------ ½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 4 "
217-5 358417 ------ 660-1-2866 Arm, Pivot 14" 3 "
217-6 372739 FBPSC050 660-1-0254-7 Collar, Set (Side Rail) (Notes 1, 2) 4 "
217-7 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) (Notes 1, 2) 3 "
217-8 373089 ------ 660-2-0254-6 Tube, L & R (Side Rail) (Note 1) 1 "
------ ------ 663-4-2704 Tube, Side Rail - Wldmt (Note 2) 1 "
217-9 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
217-11 358417 ------ 660-1-2867 Arm, Spring w/ Tab 14" 1 "
217-12 358417 ------ 660-1-0281 Handle (Side Rail) (Notes 1, 2) 1 "
217-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
(Notes 1, 2)
217-16 373317 ------ ½ Washer, Flat (USS) ½" 4 "
217-17 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
217-18 262531 ------ 660-1-0274 Cap, Tube End (Notes 1, 2) 2 "
217-19 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
Note 1: Part of 660-4-0300 R/H Handrail Weldment - Standard.

Note 2: Part of 663-4-2703 R/H Handrail Weldment - Short.
CD314 4-2-473
Rev 26
Chapter 4
7 8
6 5
11
10 12
18
13
19
14
15
16
17
4
2
1
Figure 2-218. Side Rail Assembly - 14" (Left Side)
4-2-474 CD314
Rev 26
Chapter 4
Table 2-218. Side Rail Assembly - 14" (Left Side)

Ind Number Number
Left Side Rail
218-4 373317 ------ ½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 4 "
218-5 358417 ------ 660-1-2866 Arm, Pivot 14" 3 "
218-6* 372739 FBPSC050 660-1-0254-7 Collar, Set (Side Rail) 4 "
218-7* 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) 3 "
218-8* 373089 ------ 660-2-0254-6 Tube, L & R (Side Rail) 1 "
218-9 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
218-11 358417 ------ 660-1-2867 Arm, Spring w/ Tab 14" 1 "
218-12* 358417 ------ 660-1-0281 Handle (Side Rail) 1 "
218-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
218-15* 358417 ------ 660-1-0258 Angle, Pivot Lock (Side Rail) 1 "
218-16 373317 ------ ½ Washer, Flat (USS) ½" 4 "
218-17 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
218-18* 262531 ------ 660-1-0274 Cap, Tube End 2 "
218-19 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
* Part of 660-4-0254 Standard L/H Handrail Weldment.
CD314 4-2-475
Rev 26
Chapter 4
Figure 2-219. Hand Rail Assembly - 30" and 32"
4-2-476 CD314
Rev 21A
Chapter 4
Table 2-219. Hand Rail Assembly - 30" and 32"

Ind Number Number
219-1 ------ ------ 660-4-0138 Handrail Assembly, R/H, 32" 1 Note 1
------ ------ 661-4-0010 Handrail Assembly, R/H, 32" 1 Note 2
------ ------ 660-3-3024 Handrail Assembly, R/H, CE - Opt. 1 As Req'd
------ ------ 660-4-0909 Handrail Assembly, L/H, 32" 1 Note 1
------ ------ 660-4-1653 Handrail Assembly, R/H, 30" 1 "
------ ------ 661-4-0015 Handrail Assembly, R/H, 32" 1 Note 2
------ ------ 661-4-2006 Handrail Assembly, L/H, Extended, 1 As Req'd
CE - Opt.
------ ------ 660-3-3025 Handrail Assembly, L/H, CE - Opt. 1 "
219-2 440230 ------ 660-4-0300 Handrail Weldment - R/H Standard 1 Note 1
395898 ------ 661-4-2820 Handrail Weldment - R/H Extended 1 Note 2
------ ------ 660-4-0969 Handrail Weldment - L/H 1 Note 1
------ ------ 661-4-0011 Handrail Weldment - L/H 1 Note 2
219-3 372750 ------ 660-2-0265 Arm, Handrail Pivot, w/ Tab 2 As Req'd
372750 ------ 660-2-1467 Arm, Pivot 38" 2 "
219-4 440230 ------ 660-2-0266 Arm, Handrail Pivot 1 "
372750 ------ 660-2-1466 Arm, Spring 38" 1 "
219-5 ------ ------ 660-2-0267 Arm, Lock 36" 1 "
372750 ------ 660-2-1466 Tab, Pivot Arm w/ Spring 38" 1 "
219-6 ------ ------ 660-2-0272 Bracket, Lock - Wldmt 1 "
219-7 350000 ------ 660-1-0271 Pin, Pivot Short Ref. Note 3
373317 ------ 660-1-1244 Bolt, Carriage Ref. "
373317 ------ ½-13 Nut, Lock - Low Profile Ref. "
219-8 369403 ------ 660-1-0137-9 Spring, Extension 1 As Req'd
219-9 373317 65038 3/32 x 1½ Pin, Cotter 8 "
219-10 373317 ------ 660-4-0137-20 Sleeve, Nico Press 2 "
219-11 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
219-13 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
219-14 373317 33859 3/8 Washer, Flat 3/8" ID 8 "
219-15 373317 ------ 660-4-0137-11 Cable, Aircraft 1 "
219-16 ------ ------ 660-1-0245-7 Collar, Pivot Pin Ref. Note 3
Note 1: Used as required on model 660 mobile belt loaders.

Note 2: Used as required on model 661 mobile belt loaders.
Note 3: Carriage bolt 660-1-1244 and low profile ½-13 locknut is used in bottom hinges on later models.
CD314 4-2-477
Rev 29
Chapter 4
32
15
31
14
13 17
12
30
11
16
18 19
10 29
12 27
9 26
17 25
28
8
7
20
6 5
23
2 24
21
2 22
4
2
1
3
Figure 2-220. Hand Rail Assembly - OPT-HAN-005 (Right Side)
4-2-478 CD314
Rev 26
Chapter 4
Table 2-220. Hand Rail Assembly - OPT-HAN-005 (Right Side)

Ind Number Number
220-2 395898 ------ 660-2-1305R Bracket, Pivot Assy - Rt Side Rail 3 As Req'd
220-3 395898 ------ 663-2-0809 Guard, Right Toe, Handrail - (BAW) 1 "
220-5 358417 ------ 660-2-2282R Bracket Assembly, 1 "
Cen. Handrail - Right
220-6 293912 9631K27 660-ND-1642 Spring, 16" Euro Handrail 1 "
220-7 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
220-9 350000 ------ 660-2-2299 Tab, Rear Spring Bolt-On 1 "
220-11 358417 ------ 663-1-2272 Gusset, Rear Pivot Arm - 1 "
Handrail Wldmt
220-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 7 "
220-13 373089 ------ 663-4-2271 Arm, Right Rear Pivot - 1 "
Handrail Wldmt
220-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
220-15 395898 ------ 663-4-2262 Rail, Top Right Side - Wldmt 1 "
220-16 373317 ------ 3/8-16 x 1 Bolt, Sink Head Ø 3/8-16 x 1" Long 4 "
220-17 358417 ------ 663-3-0845 Arm, Right Mid Pivot, 2 "
Handrail - British - (CE Opt.)
220-18 262531 ------ MD-CB21-115 Pin, Clevis 6 "
220-19 373317 ------ ------ Pin, Cotter 6 "
220-20 358417 ------ 663-3-0846 Arm, Right Front Pivot, 1 "
Handrail - British
220-21 372170 ------ 660-1-0025 Spacer, Nylon - Handrail 7 "
220-23 293912 ------ 660-1-2853 Spring, Handrail Extension 2 "
220-24 254934 ------ 663-1-2274 Bumper, Protective Handle 1 "
220-25 373317 ------ 663-1-2269 Cap, ¾" Water Pipe (Galvanized) 1 "
220-26 370088 ------ T6-4044-223 Handle, Grip 1 "
220-27 373412 ------ 660-1-0452 Tube, Electro Plated Handrail 1 "
220-28 ------ ------ 663-1-0843 Retainer, Friction Clip 2 "
220-29 ------ ------ ------ Pin, Cotter 1 "
220-30 293912 5324K23 660-1-3240 Clamp, Spring - Handrail EXT 1 "
220-31 395898 ------ 663-2-2265 Rail, Mid - Handrail 3 "
220-32 350000 ------ 663-2-2264 Slider, Mid - Handrail Wldmt 3 "
CD314 4-2-479
Rev 29
Chapter 4
32
15
31
14
17 13
12
30
11
16
19 18
29 10
12
27
17 9
28
26 8
7
25
20
6
23 5
24 2
21
22 2
4
2
1
3
Figure 2-221. Hand Rail Assembly - OPT-HAN-005 (Left Side)
4-2-480 CD314
Rev 26
Chapter 4
Table 2-221. Hand Rail Assembly - OPT-HAN-005 (Left Side)

Ind Number Number
221-2 395898 ------ 660-2-1305L Bracket, Pivot Assy - Left Side Rail 3 As Req'd
221-3 395898 ------ 663-2-0808 Guard, Left Toe, Handrail - British 1 "
221-5 ------ ------ 660-2-2891 Bracket Assembly, Left CE Handrail 1 "
221-7 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
Handrail Wldmt
221-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 7 "
221-13 358417 ------ 663-4-2270 Arm, Left Rear Pivot - Handrail Wldmt 1 "
221-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
221-15 395898 ------ 663-4-2261 Rail, Top Left Side - Wldmt 1 "
221-17 358417 ------ 663-3-0844 Arm, Left Mid Pivot, Handrail - British 2 "
221-18 262531 ------ MD-CB21-115 Pin, Clevis 6 "
221-19 ------ ------ ------ Pin, Cotter 6 "
221-20 358417 ------ 663-3-0847 Arm, Left Front Pivot, 1 "
221-26 370088 ------ T6-4044-223 Handle, Grip 1 "
221-29 ------ ------ ------ Pin, Cotter 1 "
CD314 4-2-481
Rev 26
Chapter 4
36
37 35
39 34
33
32
15
38 31
14
40
41 42
13 17
12
30
11
16
18 19
10 29
12
27
9 17
28
8 26
7
25
20
6
5 23
2 24
21
2 22
4
2
1
3
Figure 2-222. Hand Rail Assembly - OPT-HAN-010 (Right Side)
4-2-482 CD314
Rev 26
Chapter 4
Table 2-222. Hand Rail Assembly - OPT-HAN-010 (Right Side)

Ind Number Number
222-2 395898 ------ 660-2-1305R Bracket, Pivot Assembly - 3 As Req'd
Right Side Rail
222-3 395898 ------ 663-2-0809 Guard, Right Toe, 1 "
Handrail - British Air
222-5 358417 ------ 660-2-2282R Bracket Assembly, Cen. 1 "
Handrail - Right
222-7 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
222-8 373317 15055 5/16-18 x 1 Bolt, Hex Head Ø 2 "
5/16-18 x 1" Long
222-10 373317 15110 3/8-16 x 1¾ Bolt, Hex Head Ø 3 "
3/8-16 x 1¾" Long
Handrail Wldmt
222-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 11 "
Handrail Wldmt
222-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
373317 ------ 660-1-2555 Pin, Pivot Long Handrail (CE Opt.) 1 "
373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 3/8-16 x 1" Long 4 "
(CE Opt.)
222-17 358417 ------ 663-3-0845 Arm, Right Mid Pivot, Handrail - 2 "
British - (CE Opt.)
222-18 262531 ------ MD-CB21-115 Pin, Clevis 6 "
222-19 373317 ------ ------ Pin, Cotter 6 "
222-20 358417 ------ 663-3-0846 Arm, Right Front Pivot, Handrail - 1 "
British
Note 1: R/H Handrail Assembly (CE Option) P/N 660-3-3024 includes items 3, 12, 13, 15, 17, 18, 20,
31-33, 35, and 39-42 as well as Pivot Pin P/N 660-1-2555, (4) 3/8-16 x 1" Hex Head Bolts, and
Tube Assembly P/N 660-4-3022.
CD314 4-2-483
Rev 28A
Chapter 4
36
37 35
39 34
33
32
15
38 31
14
40
41 42
13 17
12
30
11
16
18 19
10 29
12
27
9 17
28
8 26
7
25
20
6
5 23
2 24
21
2 22
4
2
1
3
Figure 2-222. Hand Rail Assembly - OPT-HAN-010 (Right Side) (Cont'd)
4-2-484 CD314
Rev 26
Chapter 4
Table 2-222. Hand Rail Assembly - OPT-HAN-010 (Right Side) (Cont'd)

Ind Number Number
222-21 372170 ------ 660-1-0025 Spacer, Nylon - Handrail 7 As Req'd
222-26 370088 ------ T6-4044-223 Handle, Grip 1 "
222-29 ------ ------ ------ Pin, Cotter 1 "
222-34 293912 90222A415 660-1-2651 Latch, Quick Release Handrail 1 "
(Note 2)
222-35 358417 ------ 660-4-2648 Tube, Male, Telescopic 1 "
222-36 358417 ------ 660-4-2647 Tube, Female Telescopic (Note 2) 1 "
------ ------ 660-4-3022 Tube Assembly, Female 1 "
Telescopic w/ Quick Release Pin
222-37 402645 ------ 660-1-2650 Mount, Lower Telescopic 2 "
222-38 358417 ------ 660-1-2649 Mount, Upper Telescopic 2 "
222-39 373317 66090 660-1-2816 Pin, Clevis - Handrail Latch 1 "
222-40 373317 ------ 660-1-3023 Pin, Clevis Ø ½" 1 "
222-41 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
222-42 241766 ------ 660-6-0004-27 Pin, Roll 4 "
Note 1: R/H Handrail Assembly (CE Option) P/N 660-3-3024 includes items 3, 12, 13, 15, 17, 18, 20,
Note 2: Separate parts 660-1-2651 and 660-4-2647 replaced by single part 660-4-3022.
CD314 4-2-485
Rev 29
Chapter 4
36
35 37
34
39
33
32
15
31
38
14
40
17 13
41 42 12
30 11
16
19 18
29 10
12
27
17 9
28
26 8
7
25
20
6
23 5
24 2
21
22 2
4
2
1
3
Figure 2-223. Hand Rail Assembly - OPT-HAN-010 (Left Side)
4-2-486 CD314
Rev 26
Chapter 4
Table 2-223. Hand Rail Assembly - OPT-HAN-010 (Left Side)

Ind Number Number
------ ------ 660-4-2831 Conveyor Weldment - Narrow Opt. 6989 & Up
Left Side Rail
223-3 395898 ------ 663-2-0808 Guard, Left Toe, Handrail - British 1 "
223-5 ------ ------ 660-2-2891 Bracket Assembly, 1 "
Left CE Handrail
223-7 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
223-8 373317 15055 5/16-18 x 1 Bolt, Hex Head Ø 2 "
5/16-18 x 1" Long
223-10 373317 15110 3/8-16 x 1¾ Bolt, Hex Head Ø 3 "
3/8-16 x 1¾" Long
Handrail Wldmt
223-12 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 11 "
223-13 358417 ------ 663-4-2270 Arm, Left Rear Pivot - 1 "
Handrail Wldmt
223-14 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
373317 ------ 660-1-2555 Pin, Pivot Long Handrail (CE Opt.) 1 "
223-15 395898 ------ 663-4-2261 Rail, Top Left Side - Wldmt 1 "
373317 15105 3/8-16 x 1 Bolt, Hex Head Ø 4 "
3/8-16 x 1" Long (CE Opt.)
223-17 358417 ------ 663-3-0844 Arm, Left Mid Pivot, 2 "
223-18 262531 ------ MD-CB21-115 Pin, Clevis 6 "
223-19 ------ ------ ------ Pin, Cotter 6 "
223-20 358417 ------ 663-3-0847 Arm, Left Front Pivot, 1 "
Note 1: L/H Handrail Assembly (CE Option) P/N 660-3-3025 includes items 3, 12, 13, 15, 17, 18, 20,
CD314 4-2-487
Rev 28A
Chapter 4
36
35 37
34
39
33
32
15
31
38
14
40
17 13
41 42 12
30 11
16
19 18
29 10
12
27
17 9
28
26 8
7
25
20
6
23 5
24 2
21
22 2
4
2
1
3
Figure 2-223. Hand Rail Assembly - OPT-HAN-010 (Left Side) (Cont'd)
4-2-488 CD314
Rev 26
Chapter 4
Table 2-223. Hand Rail Assembly - OPT-HAN-010 (Left Side) (Cont'd)

Ind Number Number
223-21 372170 ------ 660-1-0025 Spacer, Nylon - Handrail 7 As Req'd
223-26 370088 ------ T6-4044-223 Handle, Grip 1 "
223-29 ------ ------ ------ Pin, Cotter 1 "
223-34 293912 90222A415 660-1-2651 Latch, Quick Release Handrail 1 "
(Note 2)
223-35 358417 ------ 660-4-2648 Tube, Male, Telescopic 1 "
223-36 358417 ------ 660-4-2647 Tube, Female, Telescopic (Note 2) 1 "
------ ------ 660-4-3022 Tube Assembly, Female 1 "
Telescopic w/ Quick Release Pin
223-37 402645 ------ 660-1-2650 Mount, Lower Telescopic 2 "
223-38 358417 ------ 660-1-2649 Mount, Upper Telescopic 2 "
(Part of 663-4-2261)
223-39 373317 66090 660-1-2816 Pin, Clevis - Handrail Latch 1 "
223-40 373317 ------ 660-1-3023 Pin, Clevis Ø ½" 1 "
223-41 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
223-42 241766 ------ 660-6-0004-27 Pin, Roll 4 "
Note 1: L/H Handrail Assembly (CE Option) P/N 660-3-3025 includes items 3, 12, 13, 15, 17, 18, 20,
Note 2: Separate parts 660-1-2651 and 660-4-2647 replaced by single part 660-4-3022.
CD314 4-2-489
Rev 29
Chapter 4
9
2
6
8
1
2
10 7
15
20
23
18
16
4 22
3
19
14
21
12 2
17 4
3 27
13
14
21
25 2
26
24
11 3
14
21
Figure 2-224. Hand Rail Assembly - Locking with Telescoping Handrail Extender (OPT-HAN-003)
4-2-490 CD314
Rev 29
Chapter 4
Table 2-224. Hand Rail Assembly - Locking with Telescoping Handrail Extender (OPT-HAN-003)

Ind Number Number
224-1 373089 ------ 660-4-2519 Handrail Weldment, L/H - UAL Spec. 1 As Req'd
224-2 350000 ------ 660-1-0271 Pin, Pivot, Short 4 "
224-3 278878 81159S 660-ND-2216 Spring, 7" Extension 3 "
224-4 372750 ------ 660-2-0265 Arm, Handrail Pivot, w/ Tab 3 "
224-6 373089 ------ 660-3-2521 Collar, L/H Handrail Lock - UAL Spec. 1 "
224-7 372750 ------ 660-1-0472 Plate, Handrail Lock Collar - UAL 1 "
224-8 372750 ------ 660-2-0460 Handle Weldment, Lock - UAL 1 "
224-9 372750 ------ 660-1-2349 Latch, Handrail Safety 1 "
224-10 358417 ------ 660-2-0454 Link, Handrail - UAL Spec. 1 "
224-11 373089 ------ 660-2-2520 Housing, L/H Handrail Positive Lock 1 "
224-12 369176 1 x 1/16 660-1-2368 Tube, Stainless Telescoping 1 "
224-13 357447 64.2 660-1-2388 Bumper, Telescoping Tube 1 "
224-14 373089 ------ 660-4-0600-5 Bumper 3 "
224-15 278878 ------ 660-1-2389 Spring, Handrail Lock Handle 1 "
224-16 372750 ------ 660-1-2390 Spacer, Conveyor Rail to Clevis 1 "
224-17 373090 C100S 660-1-2387 Collar, Telescoping Tube Set 1 "
224-18 372750 ------ 660-2-2383 Arm, Handrail Rear Slider Pivot 1 "
224-19 373089 ------ 660-2-2517 Support, L/H Handrail Rear Down 1 "
224-21 ------ ------ 660-1-2224 Spacer, Handrail 3 "
224-22 372736 ------ 660-1-2391 Spacer, Inner Clevis 1 "
224-23 452448 D3TZ-2857A TPG-D3TZ- Clevis, Parking Brake 1 "
2857A
224-24 ------ ------ 663-4-3285 Conveyor Weldment, Narrow 1 "
224-25 373405 ------ 660-1-2370 Spring, Clutch Disc Tensioning 2 "
224-26 1179826 50-239 660-1-2367 Clutch Disc and Spring Kit 8 "
224-27 372736 ------ 660-2-2522 Bracket, L/H Spring Diagonal Link 1 "
CD314 4-2-491
Rev 29
Chapter 4
4
3
2
5
6 10 1
7
9
11
8
12
13
Figure 2-225. Hand Rail Assembly - 30" (Standard Conveyor)
4-2-492 CD314
Rev 29
Chapter 4
Table 2-225. Hand Rail Assembly - 30" (Standard Conveyor)

Ind Number Number
225-3 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
225-4 440230 ------ 660-4-0254 Handrail, L/H - Standard (Wldmt) 1 "
225-7 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
225-9 373317 ------ ½ Washer, Flat (USS) ½" 4 "
225-10 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
225-13 373317 ------ ½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 4 "
CD314 4-2-493
Rev 29
Chapter 4
Figure 2-226. Hand Rail Assembly - 30" (Narrow Conveyor)
4-2-494 CD314
Rev 25
Chapter 4
Table 2-226. Hand Rail Assembly - 30" (Narrow Conveyor)

Ind Number Number
226-2 440230 FBPSC050 660-2-0266 Arm, Handrail Pivot 1 As Req'd
226-3* 372739 ------ 660-1-0254-7 Collar, Set (Side Rail) 4 "
226-4* 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) 3 "
226-5* 373089 ------ 660-2-0254-6 Tube, L & R (Side Rail) 1 "
226-7 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
226-8* 358417 ------ 660-1-0281 Handle (Side Rail) 1 "
226-10* 358417 ------ 660-1-0258 Angle, Pivot Lock (Side Rail) 1 "
226-11 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
226-13 373317 ------ ½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 4 "
226-14 395898 ------ 660-2-1305R Bracket, Pivot Assembly 4 "
Right Side Rail
226-16 373317 ------ ½ Washer, Flat (USS) ½" 4 "
226-17 373317 ------ ½-13 Nut, Nylock Jam ½-13 4 "
226-18* ------ ------ 660-1-0274 Cap, Tube End 2 "
* Parts of part # 660-4-0254
CD314 4-2-495
Rev 29
Chapter 4
13
2
11
6
10 4
8
9
7
15
14 18
17
12
16
3
13 14
1
11
Figure 2-227. Hand Rail Assembly - CRJ (OPT-HAN-020)
4-2-496 CD314
Rev 29
Chapter 4
Table 2-227. Hand Rail Assembly - CRJ (OPT-HAN-020)

Ind Number Number
227-2 ------ ------ 660-2-3295 Handrail, Lower L/H, CRJ (Wldmt) 1 "
227-3 266523 D8-23R 660-4-0137-12 Pin, Detent, ½ x 3 1 "
227-6 ------ ------ 660-2-3298 Handrail Link Weldment, CRJ 1 "
227-8 ------ ------ 660-2-3294 Handrail, Upper L/H, CRJ (Wldmt) 1 "
227-9 ------ ------ 660-2-3296 Handrail, Lower, Rear Arm, CRJ 1 "
(Wldmt)
227-10 ------ ------ 660-2-3297 Handrail, Lower, Front Arm, CRJ 1 "
(Wldmt)
227-11 358417 ------ 660-1-0271 Pin, Pivot Short 6 "
227-13 373317 ------ 3/16 x 1 Pin, Spring Ø 3/16" x 1" Long 7 "
227-14 373317 ------ ½-13 x 2½ Bolt, Carriage Ø ½-13 x 2½" Long 5 "
227-15 373317 ------ ½-13 Nut, Nylock Jam ½-13 5 "
227-17 372209 ------ 660-1-3406 Decal, R/H Rail, Not for CRJ 1 "
227-18 372209 ------ 660-1-3405 Decal, L/H Rail, CRJ Only 1 "
227-19 373317 ------ 660-4-0137-20 Sleeve, Nico Press (Not Illustrated) 2 "
227-20 373317 ------ 660-4-0137-11 Cable, Aircraft (Not Illustrated) 4 "
CD314 4-2-497
Rev 29
Chapter 4
Figure 2-228. Hand Rail Assembly - Fixed
4-2-498 CD314
Rev 21A
Chapter 4
Table 2-228. Hand Rail Assembly - Fixed

Ind Number Number
228-1 ------ ------ 660-4-1617 Handrail, Fixed - L/H 1 As Req'd
228-2 373317 ------ ½-13 x 2 Bolt, Carriage Ø ½-13 x 2" Long 5 "
228-3 373317 37268 ½-13 Nut, Top Lock Hex ½-13 5 "
228-4 ------ ------ 660-6-1616 Conveyor Weldment 1 Up to 6989
------ ------ 660-4-2830 Conveyor Weldment - Standard 1 6989 & Up
CD314 4-2-499
Rev 26
Chapter 4
24
23
22
19 25
20
26
18
21
15
9
33 8
17
10 7 27
28
16
34
35
6 29
36
11 5 4
30
37 31
13
32
12
2
1
3
Right Side 14
Front
Figure 2-229. Hand Rail Assembly - Fixed (Right Side) (BAW)
4-2-500 CD314
Rev 26
Chapter 4
Table 2-229. Hand Rail Assembly - Fixed (Right Side) (BAW)

Ind Number Number
229-1 ------ ------ 663-6-2783 Conveyor Wldmt - Narrow Opt. (BAW) 1 As Req'd
229-2 395898 ------ 660-2-1305R Bracket, Pivot Assy - Right Side Rail 4 "
229-3 395898 ------ 663-2-0809 Guard, Right Toe, Handrail - (BAW) 1 "
229-4 358417 ------ 663-3-0846 Arm, Right Front Pivot, 1 "
Handrail - (BAW)
229-5 262531 ------ MD-CB21-115 Pin, Clevis 6 "
229-6 358417 ------ 663-3-0845 Arm, Right Mid Pivot, Handrail - 2 "
(BAW) - CE Opt.
229-8 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 4 "
Handrail Wldmt
Handrail Wldmt
229-16 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
229-17 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) 3 "
229-19 373317 ------ 660-1-2555 Pin, Pivot Long - Handrail 1 "
229-20 358417 ------ 660-1-0281 Handle (Side Rail) 1 "
229-21 266523 D8-23R 660-4-0137-12 Pin, Detent 1 "
229-22 373317 33859 3/8 Washer, Flat 3/8" ID 1 "
229-23 372739 FBPSC050 660-1-0254-7 Collar, Set (Side Rail) 4 "
229-24 262531 ------ 660-1-0274 Cap, Tube End 1 "
229-28 373405 ------ 660-1-2367 Disc, Clutch - Telescoping Handrail 3 "
229-29 373412 ------ 660-1-2247 Tube, Handrail Extension 1 "
229-30 370088 ------ T6-4044-223 Handle, Grip 1 "
229-35 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 3 "
229-37 373317 37262 5/16-18 Nut, Top Lock Hex 5/16-18 2 "
CD314 4-2-501
Rev 26
Chapter 4
Figure 2-230. Hand Rail Assembly - Fixed (Left Side) (BAW)
4-2-502 CD314
Rev 26
Chapter 4
Table 2-230. Hand Rail Assembly - Fixed (Left Side) (BAW)

Ind Number Number
Narrow Opt. (BAW)
230-2 395898 ------ 660-2-1305L Bracket, Pivot Assembly - 4 "
Left Side Rail
230-3 372736 ------ 660-2-2438 Guard, Fixed Left Toe 1 "
230-4 372736 ------ 663-3-0843 Arm, Left Rear Pivot - 1 "
Handrail Wldmt (British)
358417 ------ 663-4-2270 Arm, Left Rear Pivot - 1 "
Handrail Wldmt
230-5 262531 8887442 MD-CB21-115 Pin, Clevis 6 "
230-6 358417 ------ 663-3-0844 Arm, Left Mid Pivot, 2 "
Handrail - British
230-7 372736 ------ 660-3-2440 Arm, Fixed Left Front 1 "
Pivot - Handrail
230-9 373317 37264 3/8-16 Nut, Top Lock Hex 3/8-16 6 "
230-12 372736 ------ 660-2-2463 Rail, Forward - 4 "
Fixed Handrail (BAW)
230-13 372736 ------ 660-4-2439 Rail, Fixed Top Left Side 1 "
230-15 358417 ------ 660-1-0281 Handle, (Side Rail) 1 "
230-16 372739 FBPSC050 660-1-0254-7 Collar, Set (Side Rail) 4 "
230-18 262531 ------ 660-1-0274 Cap, Tube End 1 "
230-19 263516 ------ 660-1-0256 Angle, Pivot (Side Rail) 3 "
230-20 350000 ------ 660-1-0271 Pin, Pivot Short 3 "
230-24 373405 ------ 660-1-2367 Disc, Clutch - Telescoping Handrail 3 "
230-25 373412 ------ 660-1-2247 Tube, Handrail Extension 1 "
230-26 370088 ------ T6-4044-223 Handle, Grip 1 Up to 7690
358417 ------ 660-2-3021 Handle, Grip 1 7690 & Up
230-27 373317 ------ 663-1-2269 Cap, ¾" Water Pipe (Galvanized) 1 As Req'd
230-28 254934 9546K28 663-1-2274 Bumper, Protective Handle 1 "
CD314 4-2-503
Rev 26
Chapter 4
Figure 2-231. Conveyor Guards Installation
4-2-504 CD314
Rev 21A
Chapter 4
Table 2-231. Conveyor Guards Installation

Ind Number Number
231-1 373089 ------ 660-2-1360 Guard, R/H V-Groove Caster 1 As Req'd
231- 373089 ------ 660-2-1074 Guard, L/H V-Groove Caster 1 "
231-2 263516 ------ 660-2-1626 Guard, L/H Caster 1 "
231- 263516 ------ 660-2-1627 Guard, R/H Caster 1 "
231-3 395898 ------ 660-3-0987 Guard, Finger - Rear Weld Assy 1 600 & Up
231- 263516 ------ 660-1-0967 Block, Pinch 2 "
231-4 263516 ------ 660-3-1638 Closeout, Rear Roller - Conveyor 1 As Req'd
231- 263516 ------ 660-3-1639 Closeout, Left Rear Roller - Conveyor 1 "
231-5 373089 ------ 660-2-0379 Guard, Roller 1 "
231-6 373089 ------ 660-1-1511 Guard, Finger - R/H Front Roller 1 "
231- 373089 ------ 660-1-1510 Guard, Finger - L/H Front Roller 1 "
231-7 ------ ------ 660-1-1637 Guard, Drive Roller, R/H Top 1 "
231- ------ ------ 660-1-1636 Guard, Drive Roller, L/H Top 1 "
231-8 371685 PO9408A 660-ND-1505 Bumper, Plastic 2 "
231-9 395898 ------ 660-3-1673 Closeout, L/H Front Bottom Inside 1 "
231- 358417 ------ 660-3-1674 Closeout, R/H Front Bottom Inside 1 "
231-10 373089 ------ 660-2-1675 Cover, Front Bottom Plate - Conveyor 1 "
231-11 395898 ------ 660-2-1607 Plate, Rear Bottom Cover 1 "
231-12 ------ ------ 660-2-1688 Anchor, Axle Drum Cables 1 "
231- ------ ------ 660-2-1687 Anchor, Park Brake Cable 1 "
231-13 373089 ------ 660-1-1670 Plate, Rear Idler Cover 2 "
231-14 372750 ------ 660-2-1693 Plate, Cover - Lower Right Rear Idler 1 "
373089 ------ 660-2-1692 Plate, Cover - Lower Left Rear Idler 1 "
231-15 373089 ------ 660-2-1671 Guard, Front Crossmember Anchor 1 "
231- 372736 ------ 660-2-1691 Bracket, Rear Guard Blade Mounting 1 "
231-16 373089 ------ 660-2-1672 Plate, Cover - Lower Left Rear Idler 1 "
231- ------ ------ 660-1-1690 Blade, Rear Guard - British Air 1 "
231- 373089 ------ 660-1-2470 Cover, Crowder Roller Adj. Access 2 "
CD314 4-2-505
Rev 26
Chapter 4
3 4
2
5
6
7
9
13
14
10
15
1 16
11
27
12 26 28 29
31
30
17
20 32
18 21
33
19
22
23 35
24 25 19
22 34
Figure 2-232. Engine, Deutz F4M2011 (Tier II) with Durst Transmission (FedEx)
4-2-506 CD314
Rev 27
Chapter 4
Table 2-232. Engine, Deutz F4M2011 (Tier II) with Durst Transmission (FedEx)
Fig & Vendor Part

Ind Number
232-1 264937 2011D/6342 TM1-1-9693 Engine, Deutz F4M2011, Tier II 1 As Req'd
232-2 426744 ------ TM1-ND-5046 Adapter, Oil Sensor Metric to Eng. 1 "
232-3 426744 ------ 02-02-140239 Fitting, 2MPX2FP-90° 1 "
232-4 241894 02505-04 T6-1001-133 Sender, Oil Pressure 1 "
232-5 369414 78143-4 T6-1001-143 Switch, Oil Timer - Opt. 1 "
232-6 426744 ------ 2MP-2FP-2FP Tee, Oil Timer Switch - Opt. 1 "
232-7 426744 MP-2FP-2FP TM1-ND-5047 Reducer, Oil Sensor - Deutz 1 "
232-8 264937 0117 4416 117-4416 Filter, Oil 1 "
232-9 372736 ------ TM1-2-9739 Bracket, Exhaust at Engine 1 "
232-10 373317 ------ M14-2.0 x 35 Bolt, Socket Head M14-2.0 x 3 "
35mm Long (Part of 999-0230)
232-11 264937 ------ 30211 Adapter, Drive (Part of 999-0230) 1 "
232-12 373317 ------ 12mm x 25mm Pin, Dowel Ø 12mm - 25mm Long 2 "
232-13 264937 ------ TM1-ND-96302 Housing, Adapter (Part of 999-0230) 1 "
232-14 373317 ------ M17 x 10 Washer, Flat 17mm OD - 10mm ID 9 "
232-15 452448 D5TZ-6375A- TPG-D5TZ-657A Flywheel Assembly, C-6 1 "
FPPC-0031
232-16 452448 ------ TPG-C20Z-6A366A Plate, Reinforcement Flywheel 1 "
232-17 373317 ------ M10-1.5 x 25 Bolt, Socket Head M10-1.5 x 25mm Long 9 "
232-18 372736 ------ 660-2-2320 Closeout, Flywheel - Deutz 1 "
232-19 373317 33895 ½ Washer, Lock ½" ID 4 "
232-20 373317 33861 ½ Washer, Flat ½" ID 2 "
232-21 252108 10-16-140-003 ------ Sensor, Torque Conv Speed (rpm) 1 "
232-22 373317 15205 ½ -13 x 1 Bolt, Hex Head Ø ½"-13 x 1" Long 4 "
232-23 281660 ------ T6-7016-105 Cable, Braided, Ground 12EE Battery 1 "
232-24 373317 33894 7/16 Washer, Lock 7/16" ID 6 "
232-26 252108 ------ 660-1-3056 Transmission/Shifter Kit - Durst 1 "
232-27 ------ ------ ------ Dipstick 1 "
232-28 373089 ------ 660-1-0793 Bracket, Long 2 "
232-29 373317 33860 7/16 Washer, Flat 7/16" ID 6 "
232-30 373317 ------ 7/16-14 x 2¼ Bolt, Allen Head Ø 7/16"-14 x 2¼" Long 2 "
232-31 358417 ------ 660-2-3057 Weldment, Park Brake Cable 1 "
232-32 252108 1016-140-002 ------ Sensor, Output Shaft Speed 1 "
232-33 252108 ------ ------ Plate, Brake Linkage 1 "
(Incl. w/ Transmission)
232-34 252108 1016-301-001 ------ Yoke, Brake (Incl. w/ Transmission) 2 "
232-35 452448 D7DC-6068-AA MD-P21-105 Isolator, Transmission Mount C-6 1 "
CD314 4-2-507
Rev 28A
Chapter 4
1
7
7
8 2
3 27
9
26
4
25
10 5 23
11
24
12 6
22
13
21
14
16 15
18
17
19
20
Figure 2-233. Engine Cooling System - Deutz w/ Durst Transmission (FedEx)
4-2-508 CD314
Rev 27
Chapter 4
Table 2-233. Engine Cooling System - Deutz w/ Durst Transmission (FedEx)

Ind Number Number
233-1 262861 G1015 MJ-ND-1221 Cooler, Transmission Fluid 1 As Req'd
233-2 373317 62002 6202 Clamp, Hose, IDEAL 6202 6 "
233-3 426744 ------ 5/16 Hose, 5/16" ID x 4¼" Long 1 "
233-4 426744 ------ 660-ND-5000 Line, Fuel Duetz (DF101) 1 "
233-5 426744 ------ 660-ND-5001 Line, Fuel Duetz (DF102) 1 "
233-6 373317 37260 ¼ Nut, Top Lock Hex ¼-20 5 "
233-7 373317 33857 ¼ Washer, Flat ¼" 9 "
233-9 373089 ------ 660-3-2293 Retainer, Transmission Cooling Coil 1 "
233-10 373317 37339 5/16-18 Nut, Flange 5/16-18 8 "
233-11 373317 33858 5/16 Washer, Flat 5/16" ID 8 "
Oil Cooler Mounting
233-13 373089 ------ 660-4-2288 Rack, Oil Cooler - Wldmt 1 "
233-14 373317 33891 ¼ Washer, Lock ¼" ID 1 "
233-15 440230 ------ T6-6011-113 Angle, Tee Support 1 "
233-16 264937 ------ TM1-ND-5028 Cooler, Oil - Deutz 1 "
233-17 426744 12MJ-12MB 660-1-2308 Fitting, Oil Cooler - 2 "
Straight Hose Adapter, O-ring
233-18 426744 15C5C-ASSY- 660-1-2307 Hose, 21" for Oil Cooler - Deutz 1 "
21.5
233-19 426744 12C5C-ASSY- 660-1-2306 Hose, 41" for Oil Cooler - Deutz 1 "
41.5
233-20 426744 ------ T6-6018-123 Hose, Transmission Line 14" OAL 2 "
233-21 426744 ------ 5/16 Hose, 5/16" ID x 20" Long 2 "
233-22 426744 HN-16X5X4 ------ Elbow, 90° 2 "
233-23 426744 12MP-4FP-BUSH T6-9500-2003-1 Adapter 2 "
233-24 403166 ------ 660-4-0010-10 Filter, Hydraulic 1 "
233-26 373317 33891 ¼ Washer, Lock ¼" ID 2 "
233-27 373317 15003 ¼-20 x ¾ Bolt, Hex Head Ø 2 "
¼-20 x ¾" Long
CD314 4-2-509
Rev 29
Chapter 4
1
2
3
12
4 13
6 8
5
9
15
16 10
11
14
17
Figure 2-234. Durst Torque Converter (FedEx)
4-2-510 CD314
Rev 27
Chapter 4
Table 2-234. Durst Torque Converter (FedEx)

Ind Number Number
234-1 388652 10-16-212-001 ------ Housing, Converter 1 As Req'd
234-2 373317 33894 7/16 Washer, Lock 7/16" ID 6 "
234-3 388652 ------ ------ Bolt, Converter Housing 6 "
234-4 388652 10-16-039-010 ------ Cover, Small Converter Housing 1 "
234-5 388652 11503875 ------ Screw, Housing 4 "
234-6 388652 203-10351 ------ Converter, Torque - High Stall 1 "
234-7 388652 1016-420-006 ------ Plate, Flex (Kit) 1 "
234-8 388652 ------ 5/16-18 Bolt Ø 5/16-18 6 "
234-9 388652 ------ ------ Spacer 6 "
234-10 388652 ------ ------ Plate, Flex 1 "
234-11 373317 33893 3/8 Washer, Lock 3/8" ID 6 "
234-12 388652 1016-420-007 ------ Gauge 1 "
234-13 388652 ------ ------ Spacer, Center 1 "
234-14 388652 ------ 3/8-24 Bolt Ø 3/8-24 6 "
234-15 388652 1016-640-001 ------ Module, Electronic Control (ECM) 1 "
234-16 388652 1016-640-002 ------ Harness, Wiring 1 "
234-17 388652 1000-188-038 660-1-3055 Shifter, Durst Transmission 1 "
CD314 4-2-511
Rev 27
Chapter 4
7 9
10
14 15
13
8 16
20
19
11 21
12
22
17
18
23
24
25
26 41
28 29 42
41 43
1 27
2 31 32
3
33
4
34 35
5
6
30
36
40
37
39
38
Figure 2-235. Durst Transmission Option - Brakes (FedEx)
4-2-512 CD314
Rev 27
Chapter 4
Table 2-235. Durst Transmission Option - Brakes (FedEx)

Ind Number Number
235-1 388652 ------ ------ Nut, Brake Drum to Yoke Flange 4 As Req'd
(Note 1)
235-2 388652 ------ ------ Washer, Lock - Brake Drum to 4 "
Yoke Flange (Note 1)
235-3 388652 ------ ------ Drum, Brake (Note 1) 1 "
235-4 388652 1000-149-034 ------ Nut - Brake Drum to Yoke Flange 1 "
235-5 388652 1016-301-001 ------ Yoke, Brake 1 "
235-6 388652 ------ ------ Bolt, Brake Drum to Yoke Flange 4 "
(Note 1)
235-7 388652 ------ ------ Nut, Brake Shoe Support (Note 1) 4 "
235-8 388652 ------ ------ Washer, Brake Shoe Support (Note 1) 4 "
235-9 388652 ------ ------ Spring, Brake (Note 1) 2 "
235-10 388652 ------ ------ Shoe, Brake (Note 1) 2 "
235-11 388652 ------ ------ Support, Brake Shoe (Note 1) 1 "
235-12 388652 ------ ------ Spring, Brake (Note 1) 1 "
235-13 388652 ------ ------ Shield, Dust (Note 1) 1 "
235-14 388652 ------ ------ Cam & Lever (Note 1) 1 "
235-15 388652 1000-140-030 ------ Magnet 1 "
235-16 388652 1000-044-003 ------ Seal, Output Shaft 1 "
235-17 388652 2000-139-085 ------ Ring, Retaining 1 "
235-18 388652 1000-130-015 ------ Bearing, Ball 1 "
235-19 388652 1016-053-003 ------ Spacer, Toothed 1 "
235-20 388652 2000-183-024 ------ Screw, Socket Head Cap 6 "
235-21 388652 1016-140-002 ------ Switch Assy, Proximity - Speed Sensor 1 "
235-22 388652 1016-066-002 ------ Case Extension - Single Speed 1 "
235-23 388652 1016-171-002 ------ Shaft, Output 1 "
235-24 388652 X1895 ------ Bracket, Parking Brake Switch 1 "
235-25 388652 100-140-029 ------ Switch, Parking Brake 1 "
Note 1: These items are not sold separately; they are all part of the vendor's Brake Kit #100-188-039.
CD314 4-2-513
Rev 27
Chapter 4
7 9
10
14 15
13
8 16
20
19
11 21
12
22
17
18
23
24
25
26 41
28 29 42
41 43
1 27
2 31 32
3
33
4
34 35
5
6
30
36
40
37
39
38
Figure 2-235. Durst Transmission Option - Brakes (FedEx) (Cont'd)
4-2-514 CD314
Rev 27
Chapter 4
Table 2-235. Durst Transmission Option - Brakes (FedEx) (Cont'd)

Ind Number Number
235-26 388652 ------ ------ Bolt, Brake Shoe Support (Note 1) 4 As Req'd
235-27 388652 X1864 ------ Bracket, Park Brake Actuator 1 "
235-28 388652 11503867 ------ Bolt, Park Brake Actuator Bracket 2 "
235-29 388652 103319 ------ Washer, Lock - 2 "
Park Brake Actuator Bracket
235-30 388652 ------ ------ Turnbuckle Assy - Brake Adjustment 1 "
(Note 1)
235-31 388652 ------ ------ Yoke, Brake Adjustment Assy, 1 "
Male Thread (Note 1)
235-32 388652 ------ ------ Pin, Clevis - Brake Adjustment Assy 2 "
(Note 1)
235-33 388652 ------ ------ Nut, Lock - Brake Adjustment Assy 1 "
(Note 1)
235-34 388652 ------ ------ Plate, Brake Linkage (Note 1) 1 "
235-35 388652 ------ ------ Stud, Brake Adjustment Assy Support 1 "
(Note 1)
235-36 388652 ------ ------ Spacer (Note 1) 1 "
235-37 388652 ------ ------ Washer, Plate (Note 1) 1 "
235-38 388652 ------ ------ Nut, Brake Linkage Plate (Note 1) 1 "
235-39 388652 ------ ------ Pin, Cotter (Note 1) 3 "
235-40 388652 ------ ------ Yoke, Brake Adjustment Assy, 1 "
Female Thread (Note 1)
235-41 388652 2000-139-086 ------ Ring, Lock 2 "
235-42 388652 1016-089-005 ------ Coupling, Drive 1 "
235-43 388652 1016-053-005 ------ Spacer 1 "
Note 1: These items are not sold separately; they are all part of the vendor's Brake Kit #100-188-039.
CD314 4-2-515
Rev 28A
Chapter 4
29
31
26
27 35
28 36
30 37
32
33 41
34
42
38
39
40
8
9
7
10
11
12
13
14
24
15
16
17
18
19
3
20
1 4 21
22
5 23
2 6 25
Figure 2-236. Durst Transmission Option - Gear, Clutch Drive and Pump Assemblies (FedEx)
4-2-516 CD314
Rev 27
Chapter 4
Table 2-236. Durst Transmission Option - Gear, Clutch Drive and Pump Assemblies (FedEx)

Ind Number Number
236-1 388652 4806S ------ Ring, Sealing 2 As Req'd
236-2 388652 1016-665-102 ------ Shaft, Input 1 "
236-3 388652 124553 ------ Key, Woodruff 1 "
236-4 388652 1016-179-001 ------ Hub, Clutch 1 "
236-5 388652 4495 ------ Ring, Lock 1 "
236-6 388652 4806J ------ Ring, Sealing 2 "
236-7 388652 1016-662-004 ------ Gear & Clutch Drive Assy 1 "
236-8 388652 4768 ------ Ring, Selective - A/R "
0.050-0.054" (1.3-1.4 mm)
388652 4768A ------ Ring, Selective - A/R "
0.074-0.078" (1.9-2.0 mm)
388652 4768B ------ Ring, Selective - A/R "
0.096-.0100" (2.4-2.5 mm)
388652 1000-139-018 ------ Ring, Selective - A/R "
0.062-0.066" (1.6-1.7 mm)
388652 1000-139-019 ------ Ring, Selective - A/R "
0.084-0.088" (2.1-2.2 mm)
236-9 388652 1016-162-001 ------ Gear, Ring 1 "
236-10 388652 5L-67 ------ Plate, Reaction Pressure 1 "
236-11 388652 12-A66 ------ Plate, Forward Clutch Friction 7 "
236-12 388652 1016-166-001 ------ Plate, Forward Clutch Steel 6 "
236-13 388652 5C-175A ------ Plate, Forward Pressure 1 "
236-14 388652 4755 ------ Ring, Snap 1 "
236-15 388652 3-37 ------ Spring, Bellville 1 "
236-16 388652 5C-33 ------ Ring, Clutch Spring Bearing 1 "
236-17 388652 5L-36 ------ Ring, Piston Sealing - Square Cut 1 "
236-18 388652 1016-124-001 ------ Piston, Clutch 1 "
236-19 388652 5M-122 ------ O-Ring, Piston Sealing 1 "
236-20 388652 72-70 ------ Cylinder, Forward Clutch 1 "
236-21 388652 4822 ------ Ring, Snap 1 "
236-22 388652 1000-130-016 ------ Bearing 1 "
236-23 388652 4559A ------ Ring, Snap 1 "
236-24 388652 4766B ------ Ring, Snap 1 "
236-25 388652 71-15B ------ Washer, Thrust - Fiber 1 "
388652 1016-193-001 ------ Washer, Thrust - Fiber 1 "
CD314 4-2-517
Rev 27
Chapter 4
29
31
26
27 35
28 36
30 37
32
33 41
34
42
38
39
40
8
9
7
10
11
12
13
14
24
15
16
17
18
19
3
20
1 4 21
22
5 23
2 6 25
Figure 2-236. Durst Transmission Option -

Gear, Clutch Drive and Pump Assemblies (FedEx) (Cont'd)
4-2-518 CD314
Rev 27
Chapter 4
Table 2-236. Durst Transmission Option -

Gear, Clutch Drive and Pump Assemblies (FedEx) (Cont'd)

Ind Number Number
236-26 388652 72-176 ------ Plate, Reverse Clutch - Steel 3 As Req'd
236-27 388652 1017-666-001 ------ Plate Assy, Reverse Clutch 3 "
236-28 388652 1000-043-031 ------ Pin, Dowel 3 "
236-29 388652 71-71 ------ Plate, Reverse Clutch Pressure 1 "
236-30 388652 71-35 ------ Piston, Reverse Clutch 1 "
236-31 388652 71-97 ------ Plate, Spring Pressure 11 "
236-32 388652 4805A ------ O-Ring, Reverse Piston - 1 "
Square Cut
236-33 388652 4804G ------ O-Ring, Reverse Piston 1 "
236-34 388652 71-144B ------ Gasket, Case Adapter 1 "
236-35 388652 X1516H ------ Plug, 1/8 Pipe 1 "
(GENRL PLG 444687-01)
236-36 388652 1016-672-001 ------ Adaptor Assy 1 "
236-37 388652 3-61 ------ Gasket, Front Pump 1 "
236-38 388652 2000-183-017 ------ Bolt, Allen Head 4 "
236-39 388652 1016-508-002 ------ Pump Assy, Front 1 "
236-40 388652 1000-044-020 ------ Seal, Front Pump 1 "
236-41 388652 1000-045-004 ------ Gasket (Copper) 4 "
236-42 388652 179825 ------ Bolt, Hex Head Ø 4 "
5/16-18 x 1 7/8" Long
CD314 4-2-519
Rev 28A
Chapter 4
4-2-520 CD314
Rev 27
Chapter 4
SECTION 3: NUMERICAL INDEX
Tug Part Number Description Fig & Ind#
------ Actuator - 54mm, Bosch 108-1

------ Adapter, 6MP-4FP 156-37
------ Adapter, 6MP-4FP 160-37
------ Adapter, 8MP-6FP 160-15
------ Adaptor 179-5
------ Adaptor Assy 236-36
------ Adaptor, Fuel Pump 147-25
------ Adaptor, Straight Reducing - Male 81-9
------ Alternator Assembly, 37A (Incl. Fan & Pulley) (Cummins/Onan) 120-1
------ Alternator Assy, 95 Amp 121-1
------ Alternator, Perkins 4.135 120-1
------ Arm, Adjusting, Alternator - Cummins/Onan 120-4
------ Arm, Adjusting, Alternator - Perkins 4.135 120-4
------ Arm, Shift (Comes w/ Trans.) 115-16
------ Arm, Swing Locking 44-19
------ Arm, Swing Locking 45-4a
------ Beam, Sealed 61-6
------ Bearing 176-6
------ Bearing 236-22
------ Bearing, Ball 235-18
------ Belt, Alternator - Perkins 4.135 120-5
------ Belt, Alternator/Water Pump - Cummins/Onan 120-5
------ Belt, Water Pump/Alternator 174-19
------ Body, Oil Filter 178-10
------ Bolt, Allen Head 236-38
------ Bolt, Anchor 77-19
------ Bolt, Banjo 158-44
------ Bolt, Bearing Cap (Note 1) 69-21
------ Bolt, Brake Drum to Yoke Flange (Note 1) 235-6
------ Bolt, Brake Shoe Support (Note 1) 235-26
------ Bolt, Converter Housing 234-3
CD314 4-3-1
Rev 29
Chapter 4
------ Bolt, Flange 77-3

------ Bolt, Flange Ø M10-1.5 x 90mm Long 127-3
------ Bolt, Hex Head 178-13
------ Bolt, Hex Head - Fan 175-2
------ Bolt, Hex Head - Thermostat Housing 175-15
------ Bolt, Hex Head M5 x 40mm Long 57-1d
------ Bolt, Hex Head Ø 5/16-18 x 1 7/8" Long 236-42
------ Bolt, Hex Head Ø M8-1.25 x 30mm Long, Gr. 10.9 127-18
------ Bolt, Modulator Cable Clamp 53-18
------ Bolt, Park Brake Actuator Bracket 235-28
------ Boot 44-12
------ Brace 44-20
------ Bracket 125-11
------ Bracket 127-8
------ Bracket 127-15
------ Bracket 158-41
------ Bracket, Accelerator Cable Stand-Off 49-10
------ Bracket, Alternator (Incl. w/ Engine) 122-10
------ Bracket, Alternator Mounting - Cummins/Onan 120-2
------ Bracket, Alternator Mounting - Perkins 4.135 120-2
------ Bracket, Ford Double Cable Eye 45-1a
------ Bracket, Fuel Filter 147-18
------ Bracket, L/H 82-5
------ Bracket, L/H 105-5
------ Bracket, L/H 105-5
------ Bracket, Map Sensor 107-5
------ Bracket, Park Brake Actuator 235-27
------ Bracket, Parking Brake Switch 235-24
------ Bracket, Pedal 57-1f
------ Bracket, R/H 82-4
------ Bracket, R/H 105-4
------ Bracket, R/H 105-4
------ Brake Adjusting Socket with Screw - L/H (Note 2) 77-13
------ Brake Adjusting Socket with Screw - R/H (Note 2) 77-13
4-3-2 CD314
Rev 29
Chapter 4
------ Bulb, High Resistance - Armored Turn Signal 62-7

------ Bushing 117-39
------ Cable Assembly (Note 2) 77-9
------ Cable, 14 Gauge, 2 Conductor with White & Black, 400" Long - Opt. 1-26
------ Cable, 6 Conductor 205-7
------ Cable, Vernier 204-inch 57-1g
------ Cam & Lever (Note 1) 235-14
------ Cam Plate, L/H 77-20
------ Cam Plate, R/H 77-20
------ Cap, 3/8" Tube 107-7
------ Cap, 3/8" Tube 108-11
------ Cap, 7/32" Tube 107-8
------ Cap, Differential Bearing (Note 1) 69-17
------ Case Extension - Single Speed 235-22
------ Case, Differential (Note 2) 69-24
------ Catalyst Monitor (Blue Connector) 139-7
------ Clamp 116-31
------ Clamp 116-32
------ Clamp, Hose 150-12
------ Clamp, Hose (5/8 - 1") - Opt. 112-37
------ Clamp, Hose ¾" ID 149-12
------ Clamp, Hose 1¼" ID 149-4
------ Clamp, Hose 1¼" ID 150-4
------ Clamp, Hose IDEAL 5032 165-10
------ Clamp, Hose IDEAL 5036 133-10
------ Clamp, Hose IDEAL 5040 129-11
------ Clamp, Hose IDEAL 5044 12-17
------ Clamp, Hose IDEAL 5044 129-13
------ Clamp, Hose IDEAL 5056 131-13
------ Clamp, Hose IDEAL 6202 165-19
CD314 4-3-3
Rev 29
Chapter 4

------ Clamp, Hose Size 28, 32-57mm 166-15
------ Clamp, Hose Size 56 133-7
------ Clip, Differential Clutch (Note 2) 69-26
------ Clip, Modulator, Retainer 53-17
------ Clip, Modulator, Retainer (Comes with Transmission) 55-12
------ Coil, Spark Plugs 108-13
------ Connection 158-42
------ Connection, Air Intake 117-45
------ Connector, 6.35 147-22
------ Connector, 9.52 147-24
------ Control, Timing Fuel 117-16
------ Converter, Torque - High Stall 234-6
------ Coupling, Drive 235-42
------ Cover (Note 2) 77-7
------ Cover, Small Converter Housing 234-4
------ Cylinder, Forward Clutch 236-20
------ Damper - Fuel System 147-21
------ Decal, "Low Oil Pressure & High Water Temp" - Opt. 30-10
------ Decal, "Made In USA" 25-13
------ Decal, "Press On Brake Pedal Before Shifting" 29-23
------ Decal, "Safety Override" 30-5
------ Decal, ECM Interface Plug 109-5
------ Decals, Adhesive (See Decal Figure) 202-11
------ Dipstick 232-27
------ Disc, Differential (Note 2) 69-20
------ Drive Gear and Pinion (Note 2) 69-32
------ Drum, Brake (Note 1) 235-3
------ Elbow 90°, 4MJ-8MP90 93-79
------ Elbow 90°, 4MJ-8MP90 94-79
------ Elbow, 3/8 SIE 151-3
4-3-4 CD314
Rev 29
Chapter 4
------ Elbow, 90° 233-22

------ Elbow, 90° ¼MP-6JIC90 153-20
------ Elbow, 90° 3/8 MP x 5/8 Barb - Opt. 112-44
------ Elbow, 90° 6FP-6FP90 156-38
------ Elbow, 90° 6FP-6FP90 160-38
------ Elbow, 90° 6MB-6MJ90 90-64
------ Elbow, 90° 6MB-6MJ90 91-64
------ Elbow, 90° 6MP-¼ (4 Hose Barb) 156-18
------ Elbow, 90° 8MJ-8MJ90 90-87
------ Elbow, 90° 8MJ-8MJ90 91-87
------ Elbow, 90° Adjustable ORB - Male ½" JIC to Male 5/8" O-Ring 84-8
------ Elbow, Manifold to Mixer (Included w/ LP Engine) 131-8
------ Element, Fuel Filter 158-24
------ Engine, Cummins/Onan Diesel 105-1
------ Engine, Ford 4.2L w/ Mustang Manifold 106-1
------ Evaporator (Incl. with LP Engine) 149-24
------ Fan 174-1
------ Fan, 60A/61A Alternator, Gasoline 120-
------ Fan, Alternator 125-12
------ Fan, Perkins 4.135 175-1
------ Filter, Fuel 147-11
------ Filter, Fuel 158-24
------ Filter, Oil - Cummins/Onan 178-3
------ Filter, Oil - Perkins 4.135 178-9
------ Filter, Oil (Part of Engine) 115-22
------ Fitting, ¼MP Hose Barb 156-39
------ Fitting, Heater Hose 117-31
------ Fitting, Nipple to 1" Hose (Incl. With Evaporator) 149-25
------ Fitting, Straight (Incl. w/ Megajector) 149-3
------ Fitting, Straight 16MP-12MP 150-26
------ Fitting, Straight to 1" LP Hose (Incl. w/ Megajector) 149-7
------ Fitting, Straight to Vacuum Line (Incl. w/ Megajector) 149-6
CD314 4-3-5
Rev 29
Chapter 4
------ Flange, Exhaust Pipe (Incl. w/ Engine) 140-1

------ Gasket 177-4
------ Gasket 178-11
------ Gasket 178-11
------ Gasket (Comes with Engine) 88-2
------ Gasket (Copper) 236-41
------ Gasket Cover and RTV Sealant (Notes 2-3) 69-28
------ Gasket, Air Bypass Block Off 108-7
------ Gasket, Air Bypass Valve 107-11
------ Gasket, Carburetor 107-14
------ Gasket, Case Adapter 236-34
------ Gasket, Filter Head 178-5
------ Gasket, Front Pump 236-37
------ Gasket, Inlet Air 108-2
------ Gasket, Thermostat Housing 175-14
------ Gasket, Throttle Body 107-12
------ Gasket, Water Outlet (Note 1) 172-
------ Gasket, Water Pump 173-1
------ Gasket, Water Pump 175-
------ Gauge 234-12
------ Gear & Clutch Drive Assy 236-7
------ Gear, Differential (Note 2) 69-18
------ Gear, Ring 236-9
------ Gear, Water Pump 177-5
------ Grommet - BG901 208-8
------ Guide, Cable (Note 2) 77-15
------ Harness, ECM 110-4
------ Harness, Wiring 234-16
------ Head, Filter 179-1
------ Head, Fuel Filter 157-17
------ Head, Oil Filter 178-4
4-3-6 CD314
Rev 29
Chapter 4
------ Heat Exchanger 82-3

------ Hego (Green Connector) 139-2
------ Hose Assembly (Hose, Clamp, Connector) 147-13
------ Hose Assembly (Hose, Dampener, Clamp, Connector) 147-19
------ Hose Assy - Crankcase Vent (L/H) 108-16
------ Hose Assy, Crankcase Vent (L/H) 107-2
------ Hose, 3/8" ID x 2" Long 96-8
------ Hose, 3/8" ID x 2" Long 97-8
------ Hose, 5/16" ID x 14" Long 160-34
------ Hose, 5/16" ID x 24" Long 159-19
------ Hose, 5/16" ID x 24" Long 160-21
------ Hose, 5/16" ID x 3" Long 159-6
------ Hose, 5/16" ID x 3" Long 159-20
------ Hose, 5/16" ID x 3" Long 160-6
------ Hose, 5/16" ID x 9" Long 160-7
------ Hose, Fuel 5/16" ID 157-2
------ Hose, Fuel 5/16" ID 171-26
------ Hose, Fuel Ø 3/8" 153-22
------ Hose, Heater 5/8" OD 149-26
------ Hose, Heater 5/8" OD 150-27
------ Hose, LP 149-22
------ Hose, LP 151-2
------ Hose, LP 1" Megajector-Evaporator 149-5
------ Hose, LP Ø 1" (Megajector to Lock-Off Valve) 150-5
------ Hose, LP Ø 5/16" (Swivel Ends 24706N-406, 24706N-486, 45°) 150-21
------ Hose, LP to Mixer 149-9
------ Hose, LP to Tank 149-31
------ Hose, LP, Megajector to Mixer 131-10
------ Housing 176-7
------ Housing, Converter 234-1
------ Housing, Thermostat 175-13
------ Hub, Clutch 236-4
------ Idler Assembly 121-7
CD314 4-3-7
Rev 29
Chapter 4
------ Joint 158-45

------ Key, Woodruff 174-8
------ Lever 127-13
------ Lever (Note 2) 77-12
------ Lever, L/H 77-5
------ Lever, R/H 77-5
------ Light, Flat, Green Shift (CE Opt.) 26-6
------ Light, Malfunction Indicator (Included with Engine) 26-17
------ Line, ¼" (Vacuum to Mixer) 149-8
------ Line, Fuel 155-19
------ Line, Fuel - Opt. 155-25
------ Line, Fuel - Opt. w/ Racor Filter 155-19
------ Line, Fuel (Continental) 145-26
------ Line, Fuel 5/16 x 2¼ x 90° 158-33
------ Line, Vacuum, Megajector to Mixer 131-11
------ Link, Connecting - Cylinder 77-17
------ Magnet 235-15
------ Manifold, Intake Upper 131-2
------ Manifold, Upper Intake 107-1
------ Megajector (Included w/ LP Engine) 149-2
------ Mixer 131-9
------ Module, Electronic Control (ECM) 110-1
------ Mount 105-4
------ Mount 105-5
------ Mount 105-5
------ Mount 105-4
------ Mount, Cable 57-1b
------ Nut 158-20
------ Nut 158-22
4-3-8 CD314
Rev 29
Chapter 4
------ Nut 158-38

------ Nut 175-10
------ Nut 158-12
------ Nut - Brake Drum to Yoke Flange 235-4
------ Nut, Brake Drum to Yoke Flange (Note 1) 235-1
------ Nut, Brake Linkage Plate (Note 1) 235-38
------ Nut, Brake Shoe Support (Note 1) 235-7
------ Nut, Flange 127-4
------ Nut, Flange 127-12
------ Nut, Lock 77-21
------ Nut, Lock 178-14
------ Nut, Lock - Brake Adjustment Assy (Note 1) 235-33
------ Nut, Pulley - Bosch Alternator 125-7
------ Nut, Pulley (Included w/ Alternator) 122-2
------ Olive 158-11
------ Olive 158-19
------ Olive 158-23
------ Olive 158-39
------ O-Ring 174-22
------ O-Ring 177-3
------ O-Ring, Piston Sealing 236-19
------ O-Ring, Reverse Piston 236-33
------ O-Ring, Reverse Piston - Square Cut 236-32
------ Outlet, Water 172-9
------ P-Clamp, Vinyl COVO509ZI 75-25
------ Pedal, Accelerator 50-2
------ Pedal, Accelerator w/ Idler 57-1a
------ Pedal, Throttle (with Ford Bracket Adapter) 51-2
------ Pin (Note 2) 77-11
------ Pin, Clevis - Brake Adjustment Assy (Note 1) 235-32
------ Pin, Cotter 85-8
------ Pin, Cotter 220-19
------ Pin, Cotter 220-29
------ Pin, Cotter 221-19
------ Pin, Cotter 221-29
------ Pin, Cotter 222-19
CD314 4-3-9
Rev 29
Chapter 4
------ Pin, Cotter 222-29

------ Pin, Cotter 223-19
------ Pin, Cotter 223-29
------ Pin, Cotter (Note 1) 235-39
------ Pin, Dowel 236-28
------ Pin, Solenoid Locking 44-15
------ Pinion, Differential (Note 2) 69-14
------ Pipe (Pump to Filter) 158-37
------ Pipe, Connection 1/8MP 112-30
------ Piston, Clutch 236-18
------ Piston, Reverse Clutch 236-30
------ Plate - IAC Valve Assy. 107-10
------ Plate Assembly, L/H 77-4
------ Plate Assembly, R/H 77-4
------ Plate Assy, Reverse Clutch 236-27
------ Plate, Brake Linkage (Incl. w/ Transmission) 232-33
------ Plate, Brake Linkage (Included with Transmission) 113-16
------ Plate, Brake Linkage (Note 1) 235-34
------ Plate, Clamping 82-6
------ Plate, Coil Mounting 108-12
------ Plate, Differential (Note 2) 69-25
------ Plate, Flex 234-10
------ Plate, Flex (Kit) 234-7
------ Plate, Forward Clutch Friction 236-11
------ Plate, Forward Clutch Steel 236-12
------ Plate, Forward Pressure 236-13
------ Plate, Idle Air Block 108-6
------ Plate, Intake Manifold 108-4
------ Plate, Pivot (Incl. w/ Alternator) 122-6
------ Plate, Reaction Pressure 236-10
------ Plate, Reverse Clutch - Steel 236-26
------ Plate, Reverse Clutch Pressure 236-29
------ Plate, Spring Pressure 236-31
------ Plate, Throttle Body Adaptor 107-13
------ Plug 116-26
4-3-10 CD314
Rev 29
Chapter 4
------ Plug 158-31

------ Plug 159-24
------ Plug 160-24
------ Plug 179-3
------ Plug - EGR M22 x 1.5 x 20.75 O-Ring Hex Head 139-7
------ Plug, 1/8 Pipe (GENRL PLG 444687-01) 236-35
------ Plug, Alternator 121-8
------ Plug, Deutz (Included with Engine) 31-15
------ Plunger 44-11
------ Pulley, 60A Motorcraft Alternator 120-
------ Pulley, 61A Delco Alternator, Gas 120-
------ Pulley, Alternator 121-3
------ Pulley, Alternator (Incl. w/ Alternator) 122-4
------ Pulley, Crankshaft 174-7
------ Pulley, Fan 176-8
------ Pulley, Water Pump 174-3
------ Pump and Isolator Assembly 147-14
------ Pump Assembly, Water 173-2
------ Pump Assy, Front 236-39
------ Pump, Fuel - Deutz 155-33
------ Pump, Fuel Injection (Included with Engine) 52-13
------ Pump, Water 174-4
------ Pump, Water 175-6
------ Pump, Water 175-6
------ Pump, Water 177-1
------ Pump, Water 172-5
------ Rail, Fuel (to Engine) 147-23
------ Reducer, 3/8 x ¼" 153-18
------ Retainer, Boot 44-14
------ Retainer, Boot 45-4c
------ Retainer, Hold Down Spring (Note 3) 77-6
------ Ring, Clutch Spring Bearing 236-16
------ Ring, Lock 176-5
CD314 4-3-11
Rev 29
Chapter 4
------ Ring, Lock 235-41

------ Ring, Lock 236-5
------ Ring, Piston Sealing - Square Cut 236-17
------ Ring, Retaining 235-17
------ Ring, Sealing 236-1
------ Ring, Selective - 0.050-0.054" (1.3-1.4 mm) 236-8
------ Ring, Selective - 0.096-.0100" (2.4-2.5 mm) 236-8
------ Ring, Snap 236-14
------ Ring, Snap 236-21
------ Ring, Snap 236-23
------ Ring, Snap 236-24
------ Screw 127-17
------ Screw 158-48
------ Screw, Flange Head 127-7
------ Screw, Housing 234-5
------ Screw, Socket Head Cap 178-6
------ Seal Kit, Hydraulic Tank 82-
------ Seal, Front Pump 236-40
------ Seal, Output Shaft 235-16
------ Sending Unit, Temp. Gauge 117-18
------ Sensor Assembly, Map 131-1
------ Sensor Assy, Map 108-3
------ Sensor, Map 107-6
------ Sensor, Output Shaft Speed 232-32
------ Sensor, Torque Conv Speed (rpm) 232-21
------ Shaft, Differential (Note 2) 69-15
------ Shaft, Input 236-2
------ Shaft, Output 235-23
------ Shield, Dust (Note 1) 235-13
------ Shim 44-5
4-3-12 CD314
Rev 29
Chapter 4
------ Shim 57-1c

------ Shim, Differential Bearing (Note 2) 69-22
------ Shim, Drive Pinion Adjustment (Note 2) 69-35
------ Shim, Pinion Bearing Adjustment (Note 2) 69-37
------ Shoe, Brake (Note 1) 235-10
------ Sleeve 127-5
------ Sleeve 127-10
------ Solenoid 117-27
------ Solenoid, 12-Volt 44-10
------ Spacer 234-9
------ Spacer 235-43
------ Spacer (Note 1) 235-36
------ Spacer, Alternator, Bottom Rear (Cummins/Onan) 120-
------ Spacer, Alternator, Top and Bottom Front (Cummins/Onan) 120-
------ Spacer, Center 234-13
------ Spacer, Differential Gear (Note 2) 69-19
------ Spacer, Fan 175-4
------ Spacer, Toothed 235-19
------ Spark Plug 180-
------ Spark Plug Wire Set (Wires 1,2,3 R/S) 108-14
------ Spark Plug Wire Set (Wires 4,5,6 L/S) 108-15
------ Spring 44-13
------ Spring, Bellville 236-15
------ Spring, Brake (Note 1) 235-9
------ Spring, Hold Down (Note 3) 77-8
------ Spring, L/H (Note 2) 77-10
------ Spring, Lower (Note 3) 77-14
------ Spring, R/H (Note 2) 77-10
------ Spring, Upper (Note 3) 77-2
------ Starter, Cummins/Onan Diesel 119-3
------ Starter, Motorcraft, Ford 105-3
------ Starter, Perkins 4.135 105-3
------ Strap, Ignition Coil 180-7
------ Strap, Radiator 167-11
------ Strip, Horse Hair 153-13
CD314 4-3-13
Rev 29
Chapter 4

------ Stud 178-13
------ Stud, Brake Adjustment Assy Support (Note 1) 235-35
------ Support, Brake Shoe (Note 1) 235-11
------ Support, Fuel Filter 147-12
------ Switch Assy, Proximity - Speed Sensor 235-21
------ Switch, Parking Brake 235-25
------ Switch, Speed 57-1e
------ Switch, Toggle (Code Light) (Included with Engine) 26-21
------ Tensioner 121-6
------ Thermostat 174-12
------ Throttle Body 107-15
------ Tube, Heater (Incl. w/Heater) 12-15
------ Turbo, Air Intake (Incl. w/ Engine) 133-17
------ Turnbuckle Assy - Brake Adjustment (Note 1) 235-30
------ Union, 1/8FP 112-31
------ Valve Assembly - IAK 107-9
------ Valve, Bleed Fuel - Deutz 114-11
------ Valve, Lock-Off 150-25
------ Valve, Lock-Off (Incl. w/ LP Engine) 149-20
------ Washer 158-43
------ Washer, Brake Shoe Support (Note 1) 235-8
------ Washer, Flat 77-18
------ Washer, Flat 178-12
------ Washer, Flat 178-12
------ Washer, Flat ¼" ID Thru-Hard 127-14
------ Washer, Flat 3/8" ID (Thick) 127-11
------ Washer, Flat M8 127-19
------ Washer, Lock 82-9
4-3-14 CD314
Rev 29
Chapter 4
------ Washer, Lock 175-17

------ Washer, Lock 175-17
------ Washer, Lock - Brake Drum to Yoke Flange (Note 1) 235-2
------ Washer, Lock - Fan 175-3
------ Washer, Lock - Park Brake Actuator Bracket 235-29
------ Washer, Lock - Pulley 122-3
------ Washer, Lock M10 127-2
------ Washer, Lock M8 127-20
------ Washer, Plate (Note 1) 235-37
------ Washer, Thrust - Differential Pinion (Note 2) 69-13
------ Washer, Thrust - Fiber 236-25
------ Water Separator 158-32
------ Wire Assembly - Pin Adaptor 109-4
------ Wire Kit (Includes Spark Plug Wires and Coil Wire) 180-
------ Wire, 14 Gauge 156-45
------ Wire, 14 Gauge 160-30
------ Wire, 94A, Toggle Switch to Push Button Switch 64-18
------ Wire, 94B, Solenoid Heater 64-17
------ Wire, Ground 64-6
------ Yoke, Brake 235-5
------ Yoke, Brake (Incl. w/ Transmission) 232-34
------ Yoke, Brake Adjustment Assy, Female Thread (Note 1) 235-40
------ Yoke, Brake Adjustment Assy, Male Thread (Note 1) 235-31
1 Washer, Flat 1" ID 210-13
5024 Clamp, Hose #24, Ø 2" 170-19
5024 Clamp, Hose #24, Ø 2" 171-19
5028 Clamp, Hose #28, Ø 2¼" 170-8
5028 Clamp, Hose #28, Ø 2¼" 171-8
5032 Clamp, Hose #32, Ø 2½" 170-20
5032 Clamp, Hose #32, Ø 2½" 171-20
5032 Clamp, Hose 5032 IDEAL 163-4
5036 Clamp, Hose Ø 2¾" 170-24
CD314 4-3-15
Rev 29
Chapter 4
5036 Clamp, Hose Ø 2¾" 171-24

5056 Clamp, Hose, IDEAL 6022 136-9
6202 Clamp, Hose #4 Ø 5/8" 170-18
6202 Clamp, Hose #4 Ø 5/8" 171-18
6202 Clamp, Hose IDEAL 6202 153-16
6202 Clamp, Hose IDEAL 6202 - Opt. w/ Racor Filter 155-7
6202 Clamp, Hose, Ideal 6202 159-5
7802 DBL, Type "U" BOP 64-2
8/32 Nut, Fiber Lock 8/32 31-7
10/32 Nut, Flange 10/32 (as spacer) 35-9
10-32 Nut, Hex Jam 10-32 58-8
10/32 Nut, Top Lock Hex 10/32 35-8
10/32 Nut, Top Lock Hex 10/32 64-16
10-32 Nut, Top Lock Hex 10-32 75-23
10-32 Nut, Top Lock Hex 10-32 58-10
10/32 Washer, Flat 10/32" ID 35-3
10/32 Washer, Flat 10/32" ID 64-15
10-32 Washer, Flat 10/32" ID 75-24
30211 Adapter, Drive (Part of 999-0230) 232-11
1-8 Nut, Top Lock Hex 1" ID-8 96-2
1-8 Nut, Top Lock Hex 1-8 210-2
3/8 Nut, Elastic Stop 44-3
3/8 Nut, Top Lock Hex 3/8" ID 166-4
3/8 Washer, Flat 3/8" ID 4-16
4-3-16 CD314
Rev 29
Chapter 4

3/8 Washer, Flat 3/8" ID 125-14
3/8 Washer, Flat 3/8" ID 140-13
3/8 Washer, Flat 3/8" ID 140-17
3/8 Washer, Flat 3/8" ID 141-14
3/8 Washer, Flat 3/8" ID 142-13
3/8 Washer, Flat 3/8" ID 161-18
3/8 Washer, Flat 3/8" ID 166-10
3/8 Washer, Flat 3/8" ID 170-14
3/8 Washer, Flat 3/8" ID 171-14
3/8 Washer, Flat 3/8" ID 192-15
3/8 Washer, Flat 3/8" ID 217-19
3/8 Washer, Flat 3/8" ID 218-19
CD314 4-3-17
Rev 29
Chapter 4
3/8 Washer, Flat 3/8" ID 219-14

3/8 Washer, Flat 3/8" ID 229-22
3/8 Washer, Flat 3/8" ID - Opt. 191-15
3/8 Washer, Flat, 3/8" ID 103-6
3/8 Washer, Flat, 3/8" ID 104-6
3/8 Washer, Lock (Perkins Diesel) 143-3
3/8 Washer, Lock 3/8" ID 41-10
3/8 Washer, Lock 3/8" ID 105-11
3/8 Washer, Lock 3/8" ID 105-14
3/8 Washer, Lock 3/8" ID 234-11
3/8 Washer, Split Lock 3/8" 114-21
3/16 Hose Ø 3/16" 108-8
5/8 Hose, Heater 5/8 117-33
5/8 Washer, Lock 5/8" ID 210-12
5/8 Washer, Lock 5/8" ID 212-10
5/16 Hose Ø 5/16 ID 155-26
5/16 Hose, 5/16" ID (Included w/ Engine) 155-32
5/16 Hose, 5/16" ID x 20" Long 233-21
5/16 Hose, 5/16" ID x 4¼" Long 233-3
5/16 Hose, 5/16" ID, 10" Long 156-33
5/16 Hose, 5/16" ID, 14" Long 156-34
5/16 Hose, 5/16" ID, 14" Long 156-40
5/16 Hose, 5/16" ID, 3" Long 146-9
5/16 Hose, 5/16" ID, 3" Long 155-8
5/16 Hose, 5/16" ID, 3" Long 156-6
5/16 Hose, 5/16" ID, 34" Long 156-25
5/16 Hose, 5/16" ID, 49" Long 156-24
4-3-18 CD314
Rev 29
Chapter 4
5/16 Hose, 5/16" ID, 9" Long 156-5

5/16 Pipe Ø 5/16" (Injectors to Filter) 158-13
5/16 Washer, Flat 5/16" ID 8-18
5/16 Washer, Flat 5/16" ID 9-18
5/16 Washer, Flat 5/16" ID 41-13
5/16 Washer, Flat 5/16" ID 45-9
5/16 Washer, Flat 5/16" ID 46-13
5/16 Washer, Flat 5/16" ID 133-12
5/16 Washer, Flat 5/16" ID 136-11
5/16 Washer, Flat 5/16" ID 137-9
5/16 Washer, Flat 5/16" ID 143-9
5/16 Washer, Flat 5/16" ID 155-29
5/16 Washer, Flat 5/16" ID 156-31
5/16 Washer, Flat 5/16" ID 161-15
5/16 Washer, Flat 5/16" ID 162-7
5/16 Washer, Flat 5/16" ID 168-11
5/16 Washer, Flat 5/16" ID 191-25
5/16 Washer, Flat 5/16" ID 192-5
5/16 Washer, Flat 5/16" ID 233-11
5/16 Washer, Lock 5/16" ID 44-2
5/16 Washer, Lock 5/16" ID 56-15
5/16 Washer, Lock 5/16" ID 128-7
5/16 Washer, Lock 5/16" ID 146-19
5/16 Washer, Lock 5/16" ID 172-7
5/16 Washer, Lock 5/16" ID (Note 1) 203-25
7/16 Washer, Flat 7/16" ID 41-8
7/16 Washer, Flat 7/16" ID 46-8
7/16 Washer, Flat 7/16" ID 47-9
7/16 Washer, Flat 7/16" ID 118-18
7/16 Washer, Flat 7/16" ID 140-9
7/16 Washer, Flat 7/16" ID 141-15
7/16 Washer, Flat 7/16" ID 142-14
7/16 Washer, Flat 7/16" ID 144-6
7/16 Washer, Flat 7/16" ID 232-29
7/16 Washer, Lock (300 CID) 143-3
7/16 Washer, Lock 7/16" ID 41-7
CD314 4-3-19
Rev 29
Chapter 4
7/16 Washer, Lock 7/16" ID 46-7

7/16 Washer, Lock 7/16" ID 47-8
7/16 Washer, Lock 7/16" ID 115-19
7/16 Washer, Lock 7/16" ID 232-24
7/16 Washer, Lock 7/16" ID 234-2
9/16 Washer, ANSI B18.22.1 - 9/16" Narrow Type A 23-2
9/16 Washer, Flat 9/16" ID 66-4
9/16 Washer, Flat 9/16" ID 79-20
9/16 Washer, Flat 9/16" ID 80-25
9/16 Washer, Flat 9/16" ID 114-15
5/16-13 Pipe Ø 5/16" (Filter to Injectors) 158-18
7/16-13 Nut, Lock 7/16-13 UNC-2A 106-12
7/16-13 Nut, Lock 7/16-13 UNC-2A 115-34
7/16-14 Nut, Non-Locking (300 CID) 143-3
7/16-14 Nut, Top Lock Hex 7/16-14 105-16
7/16-14 Nut, Top Lock Hex 7/16-14 118-19
7/16-14 Nut, Top Lock Hex 7/16-14 137-2
7/16-14 Nut, Top Lock Hex 7/16-14 145-7
3/8-16 Nut, Flangelock Hex Head 3/8-16 140-15
3/8-16 Nut, Non-Locking (Perkins Diesel) 143-3
3/8-16 Nut, Top Lock Hex 3/8-16 124-9
3/8-16 Nut, Top Lock Hex 3/8-16 8-12
3/8-16 Nut, Top Lock Hex 3/8-16 9-12
3/8-16 Nut, Top Lock Hex 3/8-16 17-6
3/8-16 Nut, Top Lock Hex 3/8-16 18-7
3/8-16 Nut, Top Lock Hex 3/8-16 41-14
3/8-16 Nut, Top Lock Hex 3/8-16 45-12
3/8-16 Nut, Top Lock Hex 3/8-16 46-14
3/8-16 Nut, Top Lock Hex 3/8-16 61-4
3/8-16 Nut, Top Lock Hex 3/8-16 63-6
3/8-16 Nut, Top Lock Hex 3/8-16 64-10
3/8-16 Nut, Top Lock Hex 3/8-16 75-2
3/8-16 Nut, Top Lock Hex 3/8-16 78-32
3/8-16 Nut, Top Lock Hex 3/8-16 79-2
3/8-16 Nut, Top Lock Hex 3/8-16 80-2
3/8-16 Nut, Top Lock Hex 3/8-16 81-12
4-3-20 CD314
Rev 29
Chapter 4
3/8-16 Nut, Top Lock Hex 3/8-16 87-15

3/8-16 Nut, Top Lock Hex 3/8-16 92-17
3/8-16 Nut, Top Lock Hex 3/8-16 92-52
3/8-16 Nut, Top Lock Hex 3/8-16 93-17
3/8-16 Nut, Top Lock Hex 3/8-16 93-52
3/8-16 Nut, Top Lock Hex 3/8-16 94-17
3/8-16 Nut, Top Lock Hex 3/8-16 94-52
3/8-16 Nut, Top Lock Hex 3/8-16 99-8
3/8-16 Nut, Top Lock Hex 3/8-16 103-5
3/8-16 Nut, Top Lock Hex 3/8-16 104-5
3/8-16 Nut, Top Lock Hex 3/8-16 105-12
3/8-16 Nut, Top Lock Hex 3/8-16 114-22
3/8-16 Nut, Top Lock Hex 3/8-16 132-7
3/8-16 Nut, Top Lock Hex 3/8-16 133-8
3/8-16 Nut, Top Lock Hex 3/8-16 136-7
3/8-16 Nut, Top Lock Hex 3/8-16 140-14
3/8-16 Nut, Top Lock Hex 3/8-16 141-18
3/8-16 Nut, Top Lock Hex 3/8-16 142-17
3/8-16 Nut, Top Lock Hex 3/8-16 144-5
3/8-16 Nut, Top Lock Hex 3/8-16 151-8
3/8-16 Nut, Top Lock Hex 3/8-16 161-19
3/8-16 Nut, Top Lock Hex 3/8-16 202-16
3/8-16 Nut, Top Lock Hex 3/8-16 219-13
3/8-16 Nut, Top Lock Hex 3/8-16 220-12
3/8-16 Nut, Top Lock Hex 3/8-16 221-12
3/8-16 Nut, Top Lock Hex 3/8-16 222-12
3/8-16 Nut, Top Lock Hex 3/8-16 223-12
3/8-16 Nut, Top Lock Hex 3/8-16 229-8
3/8-16 Nut, Top Lock Hex 3/8-16 229-35
3/8-16 Nut, Top Lock Hex 3/8-16 230-9
3/8-16 Nut, Top Lock Hex 3/8-16 83-16
9/16-16 Nut, Castellated 9/16-16 66-3
5/8-18 Nut, Top Lock Hex 5/8-18 212-11
5/8-18 Nut, Top Lock Hex 5/8-18 113-5
5/8-18 Nut, Top Lock Hex 5/8-18 210-14
5/16-18 Bolt Ø 5/16-18 234-8
5/16-18 Bolt, Hex Head 143-8
CD314 4-3-21
Rev 29
Chapter 4
5/16-18 Bolt, Hex Head 128-6

5/16-18 Nut, Flange 5/16-18 50-3
5/16-18 Nut, Flange 5/16-18 51-3
5/16-18 Nut, Flange 5/16-18 168-10
5/16-18 Nut, Flange 5/16-18 233-10
5/16-18 Nut, Top Lock Hex 5/16-18 41-16
5/16-18 Nut, Top Lock Hex 5/16-18 45-2
5/16-18 Nut, Top Lock Hex 5/16-18 46-16
5/16-18 Nut, Top Lock Hex 5/16-18 53-7
5/16-18 Nut, Top Lock Hex 5/16-18 56-16
5/16-18 Nut, Top Lock Hex 5/16-18 133-11
5/16-18 Nut, Top Lock Hex 5/16-18 136-10
5/16-18 Nut, Top Lock Hex 5/16-18 137-8
5/16-18 Nut, Top Lock Hex 5/16-18 143-10
5/16-18 Nut, Top Lock Hex 5/16-18 155-30
5/16-18 Nut, Top Lock Hex 5/16-18 156-30
5/16-18 Nut, Top Lock Hex 5/16-18 161-16
5/16-18 Nut, Top Lock Hex 5/16-18 162-8
5/16-18 Nut, Top Lock Hex 5/16-18 192-4
5/16-18 Nut, Top Lock Hex 5/16-18 220-7
5/16-18 Nut, Top Lock Hex 5/16-18 221-7
5/16-18 Nut, Top Lock Hex 5/16-18 222-7
5/16-18 Nut, Top Lock Hex 5/16-18 223-7
5/16-18 Nut, Top Lock Hex 5/16-18 229-37
5/16-18 Nut, Top Lock Hex 5/16-18 ID 191-24
5/16-18 Washer, Lock 5/16-18 53-8
3/8-20 Nut, Top Lock Hex 3/8-20 125-15
3/8-24 Bolt Ø 3/8-24 234-14
3/8-24 Nut, Hex Jam 3/8-24 73-9
3/8-24 Nut, Jam 3/8-24 83-6
3/8-24 Nut, Jam 3/8-24 87-8
3/8-24 Nut, Top Lock Hex 3/8-24 148-10
3/8-24 Nut, Top Lock Hex 3/8-24 181-2
1/8-27 Plug, Pipe 178-8
4-3-22 CD314
Rev 29
Chapter 4
62010 Clamp, Hose 5010 117-32

87106 Relay, Horn 40-
0123490 Washer, Lock - Regular #6 208-6
2000059 Clamp, 3" Heavy Duty 140-6
2654407 Filter, Oil (Note 1) 117-10
6000103 Diode, Alternator 28-22
12970574 Defroster, Heater 12-19
26550005 Separator, Water 159-25
26560201 Element Kit, Fuel Filter 159-27
26560201 Filter, Fuel-Element Kit (Note 1) 117-24
31257055 Fan, Perkins 4.236 175-1
32186405 Plug, Drain (Note 1) 117-9
41117314 Flywheel Assembly 117-44
4134E057 Head, Oil Filter (Note 1) 117-8
3778E232 Manifold, Exhaust (Note 1) 117-36
#28 Clamp, Hose 161-8
#28 Clamp, Hose 169-
#72 Clamp, Hose #72 96-7
#72 Clamp, Hose #72 97-7
#8 Washer, Flat #8 32-5
02-02-140239 Elbow, 90° 2MP-2FP90 112-29
02-02-140239 Elbow, 90° 2MP-2FP90 115-27
02-02-140239 Fitting, 2MPX2FP-90° 232-3
04-04-04-140438 Fitting, Tee 4FP-4FP-4FP 90-7
CD314 4-3-23
Rev 29
Chapter 4
04-04-140137 Fitting, Straight 4MP-4MP 90-8

04-06-070102 Fitting, Straight 6MJ-4MP 90-4
04-06-070202 Elbow, 90° - 4MPX6MJ90DEG 166-16
04-06-070202 Elbow, 90° 4MJ-6MP90 93-25
04-06-070202 Elbow, 90° 4MJ-6MP90 94-25
04-06-070202 Elbow, 90°, 4MJ-6MP90 104-17
04-06-070204 Elbow, 90° 6MJ-4MP90 90-11
04-06-070204 Elbow, 90° 6MJ-4MP90 91-11
04-06-070204 Elbow, 90° 6MJ-4MP90 95-12
04-06-070204 Elbow, 90° 6MJ-4MP90 96-13
04-06-070204 Elbow, 90° 6MJ-4MP90 97-13
04-06-070204 Elbow, 90° 6MJ-4MP90 98-12
0427 1688 Relay, Glow Plug (Included with Engine) 36-7
0427 1983 Socket, Glow Plug Relay (Included with Engine) 36-8
06-06-06-06140424 Tee - Opt. 112-41
06-06-070120 Fitting, Straight 6MB x 6MJ 65-7
06-06-070120 Fitting, Straight 6MJ x 6MB 90-20
06-06-070120 Fitting, Straight 6MJ-6MB 92-7
4-3-24 CD314
Rev 29
Chapter 4
06-06-070202 Elbow, 90° 6MJ-6MP90 66-8

06-06-070202 Elbow, 90° 6MJ-6MP90 90-5
06-06-070202 Elbow, 90° 6MJ-6MP90 90-12
06-06-070202 Elbow, 90° 6MJ-6MP90 90-42
06-06-070202 Elbow, 90° 6MJ-6MP90 91-5
06-06-070202 Elbow, 90° 6MJ-6MP90 91-12
06-06-070202 Elbow, 90° 6MJ-6MP90 91-42
06-06-070202 Elbow, 90° 6MJ-6MP90 92-25
06-06-070202 Elbow, 90° 6MJ-6MP90 95-8
06-06-070202 Elbow, 90° 6MJ-6MP90 96-14
06-06-070202 Elbow, 90° 6MJ-6MP90 98-8
06-06-070202 Elbow, 90°, 6MJ-6MP90 103-17
06-06-070220 Elbow, 90° 6MJ-6MB90 90-84
06-06-070220 Elbow, 90° 6MJ-6MB90 91-84
06-06-070220 Elbow, 90° 6MJ-6MB90 92-65
06-06-070220 Elbow, 90° 6MJ-6MB90 93-65
06-06-070220 Elbow, 90° 6MJ-6MB90 94-65
06-06-070221 Elbow, 90° 6MJ-6FJ90 90-62
06-06-070221 Elbow, 90° 6MJ-6FJ90 91-62
06-06-070221 Elbow, 90° 6MJ-6FJSwivel90 91-76
06-06-070221 Elbow, 90° 6MJ-6FJX90 92-58
06-06-070221 Elbow, 90° 6MJ-6FJX90 93-58
06-06-070221 Elbow, 90° 6MJ-6FJX90 94-58
06-06-070321 Elbow 45° 6MJ-6FJSwivel45 91-77
06-06-070601 Fitting, Straight 6MJ-6BLKHD 90-46
06-06-070601 Fitting, Straight 6MJ-6BLKHD-UN 92-27
06-06-070701 Elbow, 90° 6MJ-BLKHD90 90-25
06-06-070701 Elbow, 90° 6MJ-BLKHD90 91-25
06-06-070701 Elbow, 90° 6MJ-BLKHD90 95-14
06-06-070701 Elbow, 90° 6MJ-BLKHD90 98-14
06-070118 Nut 6BLKHD-NUT 92-28
06-070118 Nut 6BLKHD-NUT 93-28
CD314 4-3-25
Rev 29
Chapter 4
06-070118 Nut 6BLKHD-NUT 94-28

06-070118 Nut, 6BLKHD 90-26
06-070118 Nut, 6BLKHD 91-26
06-08-06-070428 Fitting, Tee 6MJ-8MB-6MJ 92-43
06-08-070102 Fitting, Straight 8MJ-6MP - Opt. 92-75
06-08-070120 Fitting, Straight 6MJX 8MB 83-17
06-08-070202 Elbow, 90° 8MJ-6MP90 90-24
06-08-070202 Elbow, 90° 8MJ-6MP90 91-24
06-08-070202 Elbow, 90° 8MJ-6MP90 92-22
06-08-070202 Elbow, 90° 8MJ-6MP90 93-22
06-08-070202 Elbow, 90° 8MJ-6MP90 94-22
06-08-070202 Elbow, 90° 8MJ-6MP90 99-14
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 92-78
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 93-78
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 94-78
06-08-070202 Elbow, 90°, 8MJ-6MP90 103-20
06-08-070202 Elbow, 90°, 8MJ-6MP90 104-20
06-08-070302 Elbow, 90° 6MJ-8MP90 90-32
06-08-070302 Elbow, 90° 6MJ-8MP90 91-32
06-08-070302 Elbow, 90° 6MJ-8MP90 92-12
06-08-070302 Elbow, 90° 6MJ-8MP90 93-12
06-08-070302 Elbow, 90° 6MJ-8MP90 94-12
06-08-070302 Elbow, 90° 6MJ-8MP90 95-4
06-08-070302 Elbow, 90° 6MJ-8MP90 96-5
06-08-070302 Elbow, 90° 6MJ-8MP90 97-5
06-08-070302 Elbow, 90° 6MJ-8MP90 98-4
4-3-26 CD314
Rev 29
Chapter 4
06-08-070302 Elbow, 90° 6MJ-8MP90 103-4

06-08-070302 Elbow, 90° 6MJ-8MP90 104-4
060WD100 Brake Assembly, Drive Axle - R/H 77-
060WD101 Brake Assembly, Drive Axle - L/H 77-
08-06-070202 Elbow, 90° 8MP-6MJ90 90-1
08-06-070202 Elbow, 90° 8MP-6MJ90 91-1
08-070118 Nut 8BLKHD-NUT 92-30
08-070118 Nut 8BLKHD-NUT 93-30
08-070118 Nut 8BLKHD-NUT 94-30
08-070118 Nut, 8BLKHD 90-40
08-070118 Nut, 8BLKHD 91-40
08-070118 Nut, 8BLKHD 101-6
08-070118 Nut, 8BLKHD 101-14
08-07-070601 Fitting, Straight 8MTBLKHD-UN 101-15
08-08-070101 Fitting, Straight 8MJ-8MJ 101-12
08-08-070120 Fitting, Straight 8MJx8MB 86-2
08-08-070202 Elbow, 90° 8MJ-8MP90 90-33
08-08-070202 Elbow, 90° 8MJ-8MP90 91-33
08-08-070202 Elbow, 90° 8MJ-8MP90 92-11
08-08-070202 Elbow, 90° 8MJ-8MP90 93-11
CD314 4-3-27
Rev 29
Chapter 4
08-08-070202 Elbow, 90° 8MJ-8MP90 94-11

08-08-070202 Elbow, 90° 8MJ-8MP90 99-22
08-08-070202 Elbow, 90°, 8MJ-8MP90 103-11
08-08-070202 Elbow, 90°, 8MJ-8MP90 104-11
08-08-070220 Elbow, 90° 8MJ x 8MB90 87-17
08-08-070220 Elbow, 90° 8MJ-8MB90 90-53
08-08-070220 Elbow, 90° 8MJ-8MB90 90-77
08-08-070220 Elbow, 90° 8MJ-8MB90 91-53
08-08-070220 Elbow, 90° 8MJ-8MB90 92-46
08-08-070220 Elbow, 90° 8MJ-8MB90 93-46
08-08-070220 Elbow, 90° 8MJ-8MB90 94-46
08-08-070220 Elbow, 90° 8MJC-8MSAE O-Ring 90-78
08-08-070221 Elbow, 90° 8MJ-8FJ90 90-38
08-08-070221 Elbow, 90° 8MJ-8FJ90 91-38
08-08-070221 Elbow, 90° 8MJ-8FJ90 92-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 93-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 94-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 99-20
08-08-070221 Elbow, 90° 8MJ-8FJ90 101-4
08-08-070221 Elbow, 90°, 8MJ-8FJ90 103-7
08-08-070221 Elbow, 90°, 8MJ-8FJ90 104-7
08-08-070320 Elbow, 45° 8MJ-8MB45 90-54
08-08-070320 Elbow, 45° 8MJ-8MB45 91-54
08-08-070320 Elbow, 45° 8MJ-8MB45 92-42
08-08-070320 Elbow, 45° 8MJ-8MB45 93-42
08-08-070320 Elbow, 45° 8MJ-8MB45 94-42
08-08-070321 Elbow, 45° 8MJ-8FJ45 99-17
08-08-070321 Elbow, 45° 8MJ-8FJX45 92-70
08-08-070321 Elbow, 45° 8MJ-8FJX45 93-70
08-08-070321 Elbow, 45° 8MJ-8FJX45 94-70
08-08-070321 Elbow, 45° 8MJ-8FJX45 200-15
08-08-070601 Fitting, Straight 8MJ-8MJ Blkhd 92-71
08-08-070601 Fitting, Straight 8MJBLKHD-UN 90-92
4-3-28 CD314
Rev 29
Chapter 4

08-08-070701 Elbow, 90° 8MJ-8BLKHD90 92-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90 93-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90 94-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 92-69
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 93-69
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 94-69
08-08-070701 Elbow, 90° 8MJ-BLKHD90 90-45
08-08-070701 Elbow, 90° 8MJ-BLKHD90 91-45
08-08-070701 Elbow, 90° 8MJ-BLKHD90-UN 101-3
08-08-070701 Elbow, 90°, 8MJ-BLKHD90 103-14
08-08-070701 Elbow, 90°, 8MJ-BLKHD90 104-14
08-08-08-070401 Fitting, Tee 8MJ-8MJ-8MJ 92-55
08-08-08-070401 Fitting, Tee 8MJIC-8MJIC-8MJIC 90-80
08-08-08-070432 Fitting, Tee 8MJ-8FJX-8MJ - Opt. 92-73
08-08-08-070958 Fitting, Tee 8MJ-8BLKHD-8MJ 90-47
08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 103-15
08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 104-15
¼ Clamp, P- ¼" 153-26
¼ Nut, Top Lock Hex ¼-20 233-6
¼ Pipe Ø ¼" OD (Injectors to Connection) 158-21
¼ Washer, Flat ¼" ID 233-7
CD314 4-3-29
Rev 29
Chapter 4

¼ Washer, Flat ¼" ID - Opt. 193-4
¼ Washer, Flat ¼" ID (Note 1) 203-22
¼ Washer, Lock ¼" ID 43-3
4-3-30 CD314
Rev 29
Chapter 4

¼ x 25 Pipe ¼" OD, 25" Long (Connection to Hose to Tank) 158-25
¼-20 Nut, Elastic Stop 44-7
¼-20 Nut, Flange ¼-20 52-5
¼-20 Nut, Flange ¼-20 129-3
¼-20 Nut, Flange ¼-20 163-18
¼-20 Nut, Flange ¼-20 165-14
¼-20 Nut, Flange ¼-20 170-4
¼-20 Nut, Flange ¼-20 171-4
¼-20 Nut, Flangelock Hex Head ¼-20 153-25
¼-20 Nut, Hex - ANSI B18.2.2 - ¼-20 23-4
¼-20 Nut, Top Lock Hex ¼-20 155-1
¼-20 Nut, Top Lock Hex ¼-20 156-1
¼-20 Nut, Top Lock Hex ¼-20 31-8
¼-20 Nut, Top Lock Hex ¼-20 37-11
¼-20 Nut, Top Lock Hex ¼-20 78-35
¼-20 Nut, Top Lock Hex ¼-20 79-13
¼-20 Nut, Top Lock Hex ¼-20 80-11
¼-20 Nut, Top Lock Hex ¼-20 99-28
¼-20 Nut, Top Lock Hex ¼-20 100-13
¼-20 Nut, Top Lock Hex ¼-20 110-6
¼-20 Nut, Top Lock Hex ¼-20 140-23
¼-20 Nut, Top Lock Hex ¼-20 140-23
¼-20 Nut, Top Lock Hex ¼-20 146-1
¼-20 Nut, Top Lock Hex ¼-20 148-5
¼-20 Nut, Top Lock Hex ¼-20 153-1
¼-20 Nut, Top Lock Hex ¼-20 154-16
¼-20 Nut, Top Lock Hex ¼-20 157-16
¼-20 Nut, Top Lock Hex ¼-20 158-1
CD314 4-3-31
Rev 29
Chapter 4
¼-20 Nut, Top Lock Hex ¼-20 159-1

¼-20 Nut, Top Lock Hex ¼-20 160-1
¼-20 Nut, Top Lock Hex ¼-20 163-2
¼-20 Nut, Top Lock Hex ¼-20 167-9
¼-20 Nut, Top Lock Hex ¼-20 168-6
¼-20 Nut, Top Lock Hex ¼-20 (Note 1) 203-23
¼-20 Nut, Top Lock Hex ½-20 145-6
¼-20 Nut, Wing 128-8
¼-20 x ½ Bolt, Hex Head Ø ¼-20 x ½" Long 163-21
¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" ID 202-17
¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" Long 43-2
¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" Long (Note 1) 203-21
¼-20 x 1 Bolt, Countersunk Ø ¼-20 x 1" Long 31-10
¼-20 x 1 Bolt, Hex Head ¼-20 x 1" Long 154-14
¼-20 x 1 Bolt, Hex Head Ø ¼-20 x 1" Long 23-9
4-3-32 CD314
Rev 29
Chapter 4

¼-20 x 1¼ Bolt, Hex Head Ø ¼-20 x 1¼" Long 15-11
¼-20 x 1¾ Bolt, Hex Head Ø ¼-20 x 1¾" Long 99-1
¼-28 Nut, Top Lock Hex ¼-28 202-14
½ Nut, Castellated 79-22
½ Washer, Flat (USS) ½" 216-16
½ Washer, Flat ½" ID 21-10
CD314 4-3-33
Rev 29
Chapter 4

½ Washer, Lock ½" ID 106-9
½ -13 x 1 Bolt, Hex Head Ø ½"-13 x 1" Long 232-22
½-13 Nut, Lock - Low Profile 219-7
½-13 Nut, Nylock Jam ½-13 215-12
½-13 Nut, Nylock Jam ½-13 216-17
½-13 Nut, Nylock Jam ½-13 217-17
½-13 Nut, Nylock Jam ½-13 218-17
½-13 Nut, Nylock Jam ½-13 225-10
½-13 Nut, Nylock Jam ½-13 226-17
½-13 Nut, Nylock Jam ½-13 227-15
½-13 Nut, Top Lock Hex ½-13 11-8
½-13 Nut, Top Lock Hex ½-13 21-11
½-13 Nut, Top Lock Hex ½-13 78-34
½-13 Nut, Top Lock Hex ½-13 112-11
½-13 Nut, Top Lock Hex ½-13 114-19
½-13 Nut, Top Lock Hex ½-13 118-3
½-13 Nut, Top Lock Hex ½-13 152-3
½-13 Nut, Top Lock Hex ½-13 166-8
4-3-34 CD314
Rev 29
Chapter 4
½-13 Nut, Top Lock Hex ½-13 213-3

½-13 Nut, Top Lock Hex ½-13 228-3
½-13 HHMB Bolt Ø ½-13 x 1½" Long 114-23
½-13 x 1 Bolt, Hex Head Ø ½-13 x 1" Long 11-3
½-13 x 1¼ Bolt, Hex Head Ø ½-13 x 1¼" Long 105-15
½-13 x 1½ Bolt, Hex Head Ø ½-13 x 1" Long 118-23
½-13 x 1½ Bolt, Hex Head Ø ½-13 x 1½" Long 118-6
½-13 x 2 Bolt, Carriage Ø ½-13 x 2" Long 228-2
½-13 x 2 HHMB Bolt Ø ½-13 x 2" Long 114-
½-13 x 2½ Bolt, Carriage Ø ½-13 x 2½" Long 227-14
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 216-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 217-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 218-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 225-13
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 226-13
½-13 x 2¾ Bolt, Carriage Ø ½-13 x 2¾" Long 214-2
½-13 x 3½ HHMB Bolt Ø ½-13 x 3½" Long 114-16
CD314 4-3-35
Rev 29
Chapter 4

½-13UNC Nut, Hex Weld ½-13 23-3
½-20 Nut, Top Lock Hex ½-20 112-26
¾ Plug, ¾" 204-10
¾ Washer, Flat ¾" ID 149-14
¾ MP Plug, Pipe 172-
¾ MP-3/8 FP Bushing, Water Temperature Sensing Unit 172-
¾ x 3/8 Bushing, Galvanized Hex 116-36
¾-10 Nut 183-8
¾-10 Nut, Top Lock Hex ¾-10 188-13
¾-10 Nut, Top Lock Hex ¾-10 189-9
¾-10 Nut, Top Lock Hex ¾-10 190-10
¾-10 x 10¼ Stock, Thread Ø ¾-10 x 10¼" Long 183-7
1/16 x ¾ Pin, Cotter 99-27
1/16 x ¾ Pin, Cotter 202-5
1/16 x ¾ Pin, Cotter 203-17
1/8 x 1 Pin, Cotter (Note 1) 203-8
1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 66-2
1/8 x 1½ Pin, Cotter 1/8 x 1½" Long 52-2
1/8 x 2 Pin, Cotter 199-5
1/8-27NPT Fitting, Grease, 90° Elbow 95-3
10/32 x ¾ Screw, Phillips Head Ø 10/32 x ¾" Long 64-13
10/32 x 1¼ Screw, Phillips Head Ø 10/32 x 1¼" Long 64-11
4-3-36 CD314
Rev 29
Chapter 4
1001OB-410 Fitting, Straight - Front and Back Sides 149-11

10-½ ZA Screw, HWSL SMS 10-½ ZA 165-12
10-½ZA Screw, HWSL SMS 10-½ ZA 163-12
10-32 x ¾ Screw, Phillips Head 10-32 x ¾" Long 75-26
10-32 x ¾ Screw, Phillips Ø 10-32 x ¾" Long - Opt. 79-5
10-32 x 5/8 Screw 10-32 x 5/8" Long 15-1
10-32NF Nut, Lock - Fiber 15-4
10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 149-10
10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 150-10
10MJ-BLKHD-UN Fitting, Bulkhead 149-15
10MJ-BLKHD-UN Fitting, Straight, Bulkhead 150-15
1¼ Clamp, P 211-8
117-4416 Filter, Oil 232-8
12 x 25 Pin, Dowel Ø 12mm x 25mm Long 115-7
12-08-070102 Elbow, 90° 8MP-12MP90 90-29
12-08-070102 Elbow, 90° 8MP-12MP90 91-29
12-08-070202 Elbow, 90° 8MJ-12MP90 81-16
12-08-070202 Elbow, 90° 8MJ-12MP90 90-34
12-08-070202 Elbow, 90° 8MJ-12MP90 91-34
12-08-070202 Elbow, 90° 8MJ-12MP90 92-20
12-08-070202 Elbow, 90° 8MJ-12MP90 93-20
12-08-070202 Elbow, 90° 8MJ-12MP90 94-20
12-08-070202 Elbow, 90° 8MJ-12MP90 99-6
12-08-070202 Elbow, 90°, 8MJ-12MP90 103-8
12-08-070202 Elbow, 90°, 8MJ-12MP90 104-8
CD314 4-3-37
Rev 29
Chapter 4

12-12-140239 Elbow, 90° 12MP-12FP90 90-28
12-12-140239 Elbow, 90° 12MP-12FP90 91-28
12-12-140239 Elbow, 90° 12MP-12FP90 92-13
12-12-140239 Elbow, 90° 12MP-12FP90 93-13
12-12-140239 Elbow, 90° 12MP-12FP90 94-13
12-12-140239 Elbow, 90° 12MP-12FP90 103-2
12-12-140239 Elbow, 90° 12MP-12FP90 104-2
12mm x 25mm Pin, Dowel Ø 12mm - 25mm Long 232-12
1-372-103 Bracket, Headlight Mounting 2-3
1-8 x 4½ Bolt, Hex Head 1-8 x 4½" Long 210-4
1-8 x 5 Bolt, Hex Head Ø 1-8 x 5" Long 211-3
1-8 x 5½ Bolt, Hex Head Ø 1-8 x 5½" Long 210-5
2644N203124 Pump, Fuel Injection (Note 1) 117-7
2646F003 Pipe, Fuel Feed (Note 1) 117-22
2666A016 Plug, Glow (Note 1) 117-26
2848A127 Sender, Control Timing, Fuel Pump (Note 1) 117-21
2FP-TEE Tee 75-13
4-3-38 CD314
Rev 29
Chapter 4
2MBSPPOR-2FP Adapter - Opt. 117-15

2MP-2FP-2FP Tee, Oil Timer Switch - Opt. 115-25
3/16 x 1 Pin, Spring Ø 3/16" x 1" Long 227-13
3/16 x 1½ Pin, Roll 183-5
3/16 x 1½ Pin, Roller 188-12
3/16 x 1½ Pin, Spring Ø 3/16" x 1½" Long 99-25
3/32 x ½ Pin, Cotter Ø 3/32 x ½" Long 41-15
3/32 x 1 Pin, Cotter Ø 3/32 x 1" Long 53-3
3/32 x 1½ Pin, Cotter 219-9
3/32 x 1½ Pin, Cotter Ø 3/32" x 1½" Long 79-21
3/32 x 7/8 Pin, Cotter Ø 3/32" x 7/8" Long 73-5
3/8 x 1¼ Clamp, P- 100-14
3/8 x 3/16 Spacer 3/8" ID x 3/16" Long 124-8
3/8-16 x ¾ Bolt, Hex Head Ø 3/8-16 x ¾" Long 45-3
3/8-16 x 1 Bolt, Hex Head Ø 3/18-16 x 1" Long 105-10
3/8-16 x 1 Bolt, Hex Head Ø 3/8-16 x 1" Long (CE Opt.) 222-16
3/8-16 x 1 Bolt, Sink Head Ø 3/8-16 x 1" Long 220-16
CD314 4-3-39
Rev 29
Chapter 4

3/8-16 x 1¼ Bolt Ø 3/8-16 x 1¼" Long 114-20
3/8-16 x 1¼ Bolt, Hex Head Ø 3/18-16 x 1¼" Long 105-13
3/8-16 x 1¼ Bolt, Hex head Ø 3/8-16 x 1¼" Long 61-3
3/8-16 x 1½ Bolt, Hex Head 3/8-16 x 1½" Long 132-8
3/8-16 x 1½ Bolt, Hex Head Ø 3/8-16 x 1½" Long 4-17
3/8-16 x 1¾ Bolt, Hex Head Ø 3/8-16 x 1¾" Long 64-8
3/8-16 x 2 Bolt, Countersunk 100-3
4-3-40 CD314
Rev 29
Chapter 4
3/8-16 x 2 Bolt, Hex Head Ø 3/8-16 x 2" Long - Opt. 191-14

3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 92-10
3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 93-10
3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 94-10
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 92-49
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 93-49
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 94-49
3/8-24 x 5 Rod, Adjusting Ø 3/8-24 x 5" Long 83-9
3114V041 Pulley, Crankshaft (Note 1) 117-6
3161C018 Cable (Note 1) 117-20
3325 x 4 Fitting, Straight 149-18
3500 x 4 Elbow, 90° 149-19
3500 x 4 Elbow, 90° 150-19
3687W008 Gasket, Filter Head 179-4
3717Y061 Sump (Note 1) 117-38
3767A011 Elbow (Note 1) 117-37
3823A054 Bracket, Alternator (Note 1) 117-29
4-100-101A Seat, Vinyl Bucket 11-1
4-100-103 Seat, Vinyl Grammar DS20 11-1
4126A81 Dipstick (Note 1) 117-17
4132A008 Pump, Fuel Elec, Tier II Perkins 117-25
4132A008 Pump, Fuel, Elec, Tier II Perkins 159-28
CD314 4-3-41
Rev 29
Chapter 4

4133L509 Thermostat 117-2
4142X099 Cap, Oil Filler (Note 1) 117-28
417-8691 Bracket, Fuel Filter Head 155-28
42-100-800 Connection, ½" Liquid Tight 78-
42-100-801 Switch, Micro 78-
42-100-801 Switch, Micro 80-13
4MJ-6MP90 Elbow, 90° 4MJ-6MP90 97-14
4MJ-8MP90 Elbow, 90°, 4MJ-6MP90 104-23
5/16 x 3 Hose, 5/16" ID, 3" Long 158-36
5/16 x .035 Line, Transmission Cooling 162-
5/16 x 1¼ Line, Fuel 5/16" OD, 1¼" Long 158-34
5/16 x 2 Line, Fuel 5/16" OD, 2" Long 158-30
5/16 x 2¼ Hose, 5/16" ID, 2¼" Long 158-28
5/16 x 27 Line, Fuel 5/16" ID, 27" Long (Return Injectors to Tank) 158-40
5/16 x 34 Hose, 5/16" ID, 34" Long 155-24
5/16 x 4¼ Hose, 5/16" ID, 4¼" Long 168-3
5/16 x 45 Hose, 5/16" ID, 45" Long (Water Separator to Pump) 158-46
5/16 x 47 Line, Fuel 5/16" ID, 47" Long (Filter to Air Intake Glow Plug) 158-47
5/16 x 49 Hose Ø 5/16 ID, 49" Long 155-26
5/16-18 x ¾ Bolt, Modulator Cable Clamp 5/16-18 x ¾" Long 55-13
5/16-18 x 1 Bolt, Hex Head Ø 5/16-18 x 1" Long (Note 1) 203-24
4-3-42 CD314
Rev 29
Chapter 4

5-100-101 Line, 51" Brake 74-14
5-100-101 Line, 51" Brake 75-9
600-DECAL Decal Kit - 660 10-
600-ND-2822-2 Union, 6M to 8MJIC 90-39
600-ND-2822-2 Union, 6M to 8MJIC 91-39
6-32 x ¼ Screw, Slotted Pan Head Ø 6-32 x ¼" Long 208-7
660-1-0005-26 Angle, Conveyor (¼") 185-22
660-1-0005-26 Angle, Conveyor (¼") 186-22
660-1-0005-26 Angle, Conveyor (¼") 187-21
660-1-0005-26 Angle, Conveyor (¼") - Opt. 184-21
660-1-0005-30 Strap, Conveyor 185-13
660-1-0005-30 Strap, Conveyor 186-13
660-1-0005-30 Strap, Conveyor 184-14
660-1-0005-30 Strap, Conveyor - Wldmt 187-12
660-1-0005-31 Strap, Conveyor 185-17
660-1-0005-31 Strap, Conveyor 186-17
660-1-0005-32 Plate, End - Aligner Channel 185-8
660-1-0009-10 Strap, Conveyor 100-9
660-1-0020 Sprocket, Hydraulic Motor 200-5
660-1-0020 Sprocket, Hydraulic Motor (Note 1) 199-3
660-1-0025 Spacer, Nylon - Handrail 220-21
CD314 4-3-43
Rev 29
Chapter 4

660-1-0066 Bracket, Rear Cylinder 1-12
660-1-0074 Bracket, Front Cylinder 2-16
660-1-0092 Bearing, Pivot - Rear Lift Arm 210-3
660-1-0099 Bolt, Lift Cylinder Pivot 95-2
660-1-0137-9 Spring, Extension 219-8
660-1-0144 Roller, Drive w/ Lagging 183-2
660-1-0144 Roller, Drive w/ Lagging - Narrow Conveyor 189-2
660-1-0144 Roller, Drive, w/ Lagging 188-9
660-1-0145 Roller, Idler 183-4
660-1-0145 Roller, Idler 188-15
660-1-0145 Roller, Idler 189-14
660-1-0145 Roller, Idler 190-8
660-1-0173 Angle, End Crossmember 660 184-8
660-1-0174 Bracket, Rear Lift Arm Pivot 185-2
660-1-0177 Gusset, Rear Hoop Bumper 21-5
660-1-0178 Flange, Rear Hoop Bumper 21-2
660-1-0179 Bumper, Rear Hoop 21-4
660-1-0184 Step, Front Bumper - UAL Spec 16-4
660-1-0185 Bracket, Small Hex Roller 185-16
660-1-0195 Bracket, Cable 205-8
660-1-0211 Roller, Crowder 183-9
4-3-44 CD314
Rev 29
Chapter 4
660-1-0243 Prop, Safety - Wldmt 213-1

660-1-0244 Cover, Aligner 183-15
660-1-0245-7 Collar, Pivot Pin 219-16
660-1-0254-7 Collar, Set (Side Rail) 218-6*
660-1-0254-7 Collar, Set (Side Rail) 229-23
660-1-0254-7 Collar, Set (Side Rail) (Notes 1, 2) 216-6
660-1-0256 Angle, Pivot (Side Rail) 218-7*
660-1-0256 Angle, Pivot (Side Rail) 229-17
660-1-0256 Angle, Pivot (Side Rail) (Notes 1, 2) 216-7
660-1-0258 Angle, Pivot Lock (Side Rail) 218-15*
660-1-0258 Angle, Pivot Lock (Side Rail) 229-18
660-1-0258 Angle, Pivot Lock (Side Rail) (Notes 1, 2) 216-15
660-1-0263 Arm, Pivot 214-3
660-1-0263 Arm, Pivot 215-3
660-1-0263 Arm, Pivot 216-5
660-1-0271 Pin, Pivot Short 214-5
660-1-0271 Pin, Pivot Short 215-5
660-1-0271 Pin, Pivot Short 216-9
660-1-0271 Pin, Pivot Short 217-9
660-1-0271 Pin, Pivot Short 218-9
660-1-0271 Pin, Pivot Short 219-7
660-1-0271 Pin, Pivot Short 222-41
660-1-0271 Pin, Pivot Short 223-41
660-1-0271 Pin, Pivot Short 225-3
660-1-0271 Pin, Pivot Short 226-7
660-1-0271 Pin, Pivot Short 227-11
660-1-0271 Pin, Pivot Short 229-16
660-1-0271 Pin, Pivot Short 230-20
CD314 4-3-45
Rev 29
Chapter 4
660-1-0271 Pin, Pivot, Short 224-2

660-1-0274 Cap, Tube End 218-18*
660-1-0274 Cap, Tube End 226-18*
660-1-0274 Cap, Tube End 229-24
660-1-0274 Cap, Tube End 230-18
660-1-0274 Cap, Tube End (Notes 1, 2) 216-18
660-1-0275 Arm, Spring w/ Tab 214-6
660-1-0275 Arm, Spring w/ Tab 215-6
660-1-0281 Handle (Side Rail) 218-12*
660-1-0281 Handle (Side Rail) 226-8*
660-1-0281 Handle (Side Rail) 229-20
660-1-0281 Handle (Side Rail) (Notes 1, 2) 216-12
660-1-0281 Handle, (Side Rail) 230-15
660-1-0293 Bracket, Cam 210-11
660-1-0293 Bracket, Cam 212-7
660-1-0338 Bearing, Crowder Roller (Shop Modified) 183-10
660-1-0378 Handle, Conveyor Lift 102-3
660-1-0392-D Decal, "Diesel" 15-6
660-1-0394 Decal, "Battery" 15-8
660-1-0410 Rod, Adjust 85-4
660-1-0431 Bracket, Bulkhead 1-16
660-1-0452 Tube, Electro Plated Handrail 220-27
660-1-0472 Plate, Handrail Lock Collar - UAL 224-7
660-1-0793 Bracket, Long 113-18
660-1-0793 Bracket, Long 115-18
660-1-0793 Bracket, Long 116-2
4-3-46 CD314
Rev 29
Chapter 4
660-1-0793 Bracket, Long 232-28

660-1-0797 Guide, Delran 99-29
660-1-0797 Guide, Delran 202-8
660-1-0797 Guide, Delran (Note 2) 203-11
660-1-0932 Decal, "Gas" 15-6
660-1-0967 Block, Pinch 189-8
660-1-0967 Block, Pinch 190-12
660-1-0967 Block, Pinch 193-3
660-1-0967 Block, Pinch 194-3
660-1-0967 Block, Pinch 231-
660-1-1017 Bracket, Bumper 2-24
660-1-1018 Gusset, Front Bumper 2-17
660-1-1020 End, Wheel Well 2-22
660-1-1020 End, Wheel Well 3-22
660-1-1022 Plate, Left Suspension (660-4-3273K) 2-13
660-1-1023 Gusset, Left Suspension (660-4-3273K) 2-13
660-1-1025 Plate, Right Suspension (660-4-3273K) 2-19
660-1-1026 Gusset, Right Suspension (660-4-3273K) 2-19
660-1-1027 Compartment, Driver's L/H 2-2
660-1-1039 Plate, Bolting 4-2
660-1-1040 Strut, Left Middle Fender 4-3
660-1-1041 Strut, Right Middle Fender 8-5
660-1-1048 Plate, Circuit Breaker 31-5
660-1-1068 Gusset, Left Front Frame 2-14
660-1-1069 Gusset, Right Front Frame 1-9
660-1-1070 Gusset, Beneath Left Front Fender 2-4
CD314 4-3-47
Rev 29
Chapter 4

660-1-1071 Bracket, Flex Brake Line 2-5
660-1-1087 Gusset, Left Front Bumper 2-11
660-1-1088 Gusset, Right Front Fender Well 2-18
660-1-1105 Crank, Brake Bell 73-13
660-1-1106 Anchor, Brake Bell Crank 2-10
660-1-1110 Valve, Brake Proportioning - Cast Iron 74-2
660-1-1115 Cable, Accelerator w/ Boot 49-8
660-1-1116 Shaft, Drive 72-2
660-1-1116 Shaft, Drive 78-25
660-1-1119 Rod, Hand Throttle Pull 49-1
660-1-1121 U-Bolt, Front Axle 67-3
660-1-1122 U-Bolt, Rear Axle 70-4
660-1-1131 Mount, Brake Pedal 2-7
660-1-1134 Pipe, Exhaust - 4.135 143-4
660-1-1135 Pipe, 2" Tail - Gas / Deutz 137-11
660-1-1136 Pipe, Exhaust - Gas 137-3
660-1-1136 Pipe, Exhaust - Gas 143-4
660-1-1139 Belt, 44" Hydraulic Pump 87-1
660-1-1141 Fan, Gas 105-17
4-3-48 CD314
Rev 29
Chapter 4
660-1-1141 Fan, Gas 172-1

660-1-1148 Pump, Hydraulic Emergency 90-63
660-1-1164 Spacer, Hydraulic Pump 83-12
660-1-1166 Hinge, 22" Hyd./Battery Access Door 15-9
660-1-1170-2 Plate, Steer Cylinder Mounting 66-5
660-1-1174 Cord, Coiled 206-7
660-1-1175 Hose, 112" OAL 66-7
660-1-1175 Hose, 112" OAL (Steer Valve to Manifold) 65-9
660-1-1175 Hose, 112" OAL (Steer Valve to Steer Cyl) 92-8
660-1-1175 Hose, 112" OAL (Steer Valve to Steer Cyl.) 65-8
660-1-1175 Hose, 112" OAL (Steer Valve to Union Fitting) 90-18
660-1-1177 Hose, 97" Pump Suction 85-10
660-1-1189 Shoes, Brake Drive Axle (set of 4/box) 77-1
660-1-1191 Cleaner, Air, - Diesel 132-1
660-1-1192 Engine, Perkins 4.135 Diesel 105-1
660-1-1194 Pulley, Hydraulic Pump 85-5
660-1-1196 Pulley, 6" Hyd. Pump 87-2
660-1-1197 Hose, Air Cleaner 132-5
660-1-1199 Hose, Radiator Lower - 4.135 175-18
660-1-1199 Hose, Radiator, Lower 4.135 161-4
660-1-1200 Belt, Hydraulic Pump 4.135 & 4.236 85-6
660-1-1204 Clamp, Worm Gear 132-2
660-1-1208 Roll, Detent 203-13
CD314 4-3-49
Rev 29
Chapter 4
660-1-1210 Spring 203-14

660-1-1211 Rod, Control Pull (Note 1) 203-7
660-1-1220 End, Control Rod - Rear (Note 2) 203-9
660-1-1221 End, Control Rod - Front (Note 2) 203-18
660-1-1222 Rod, Control Tie - Delta 203-5
660-1-1227 Decal, "Caution: Check Belt Lacing" 10-12
660-1-1232 Hose, Upper Radiator - 4.135 175-19
660-1-1232 Hose, Upper Radiator 4.135 161-3
660-1-1235 Switch Assembly, Safety Shutdown 207-
660-1-1244 Bolt, Carriage 219-7
660-1-1245 Anchor, Front Park Brake Cable 79-16
660-1-1245 Anchor, Front Parking Brake Cable 2-12
660-1-1250 Hose, 26" OAL 98-13
660-1-1250 Hose, 26" OAL (Lines to Rear Lift Cyl.) 90-94
660-1-1251 Hose, 18" OAL 99-19
660-1-1254 Hose, 37" OAL Pump Pressure Swivel 84-9
660-1-1254 Hose, 37" Pump (Pressure Swivel to Body Valve) 90-89
660-1-1254 Hose, 37" Pump Pressure Swivel 99-18
660-1-1254 Hose, 37" Pump Pressure Swivel (Control Valve to Manifold) 92-16
660-1-1254 Hose, 37" Pump Pressure Swivel (Flow Divider to Hose Hyd. Pump) 92-32
660-1-1254 Hose, 37" Pump Pressure Swivel (Ford 300) 90-71
660-1-1254 Hose, 37" Pump Pressure Swivel (Pump to Blkhd) (Ford 300) 92-34
660-1-1254 Hose, 37" Pump Pressure Swivel Both Ends 101-13
4-3-50 CD314
Rev 29
Chapter 4
660-1-1254 Hose, 37" Pump Pressure Swivel Both Ends

(Control Valve to Union Fitting) 90-31
660-1-1255 Hose, 70" Pump Pressure 85-9
660-1-1255 Hose, 70" Pump Pressure (Manifold to Hyd. Pump) 87-18
660-1-1255 Hose, 70" Pump Pressure (Manifold to Hyd. Pump) (Perkins) 90-71
660-1-1256 Hose to Conveyor Drive Motor 92-76
660-1-1256 Hose to Conveyor Drive Motor - Standard 101-9
660-1-1256 Hose to Electric Body Valve 101-7
660-1-1256 Hose, 108", OAL 100-7
660-1-1258 Hose, 25" OAL Pump Suction 84-7
660-1-1258 Hose, 25" OAL Pump Suction (Ford 4.2) 81-7
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Hyd. Pump) 91-73
660-1-1258 Hose, 25" OAL Pump Suction
(Hyd. Tank to Hyd. Pump) (Deutz, Ford) 92-60
(Hyd. Tank to Hyd. Pump) (Deutz, Ford) 93-60
(Hyd. Tank to Hyd. Pump) (Ford 300, Deutz) 90-73
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Hyd. Pump) (Ford 4.2) 94-60
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Pump) 83-10
660-1-1264 Modulator w/ 90" Cable 60-2
660-1-1264 Modulator, w/ 90" Cable 58-7
660-11-2682 Cap, 6FJIC 90-51
660-11-2682 Cap, 6FJIC 91-51
660-1-1269 Plate, Air Cleaner Mounting 136-12
660-1-1269 Plate, Mounting - Air Cleaner 129-2
660-1-1280 Plaque, Conveyor Control 4-20
CD314 4-3-51
Rev 29
Chapter 4

660-1-1293 Body, Push Button 207-2
660-1-1293 Body, Push Button - Opt. 1-32
660-1-1294 Switch, Contact 207-4
660-1-1294 Switch, Contact - Opt. 1-31
660-1-1295 Button, Push - Red Mushroom 2 3/8" 1-33
660-1-1306 Plate, Fuel Cell Support 145-18
660-1-1309 Cable, Battery - Black 40EC - Deutz 63-8
660-1-1310 Unit, Push/Pull 207-3
660-1-1310 Unit, Push/Pull 209-2
660-1-1310 Unit, Push/Pull - Opt. 1-30
660-1-1311 Pulley - Gas (For Hyd. Pump Belt) 83-19
660-1-1311 Pulley (for Hyd. Pump Belt) 85-5
660-1-1328 Tubing, Coolant - Cummins/Onan 161-7
660-1-1333 Lever, Accelerator Actuator 58-11
660-1-1336 Hose, Air Cleaner (Cummins/Onan) 132-5
660-1-1338 Hose, Lift Cylinder 39" 95-13
660-1-1338 Hose, Lift Cylinder, 39" 90-10
660-1-1339 Hose, Booster 83" 74-
660-1-1339 Hose, Booster 83" (Boost to Steer Valve) 90-17
4-3-52 CD314
Rev 29
Chapter 4

660-1-1339 Hose, Booster 83" (Steer Valve to Booster) 65-10
660-1-1340 Hose, Booster Return 50" 74-
660-1-1340 Hose, Booster Return 50" (Boost to Manifold) 92-5
660-1-1340 Hose, Booster Return, 50" (Boost to Manifold) 90-14
660-1-1342 Hydro Boost Assembly 73-17
660-1-1342 Hydro-Boost Assembly 74-1
660-1-1342 Hydro-Booster Assembly 75-1
660-1-1350 Grit Paper, Right Rear 10-
660-1-1351 Grit Paper, Right Center 10-
660-1-1353 Grit Paper, Left Rear 10-
660-1-1354 Grit Paper, Left Center Aft 10-
660-1-1355 Fore Paper, Left Center 10-
660-1-1356 Grit Paper, Battery/Hydraulic Door 10-
660-1-1357 Grit Paper, Fuel Door 10-
660-1-1358 Rod, Brake 73-15
660-1-1359 Hose (Boost to Manifold) 92-4
660-1-1359 Hose, Tank Return 74-
660-1-1359 Hose, Tank Return 94-4
660-1-1359 Hose, Tank Return (Boost to Manifold) 90-15
660-1-1464 Guard, Front Valve - Opt. 4-6
660-1-1468 Box and Cover - Emergency Stop Switch, 1 Hole 207-5
660-1-1468 Box and Cover - Emergency Stop Switch, 1 Hole - Opt. 1-34
660-1-1479 Door, Fuel Tank Access - LP Gas 15-2
660-1-1489 Spacer, Fan 174-2
CD314 4-3-53
Rev 29
Chapter 4
660-1-1510 Guard, Finger - L/H Front Roller 191-7

660-1-1510 Guard, Finger - L/H Front Roller 231-
660-1-1511 Guard, Finger - R/H Front Roller 191-10
660-1-1514 Spacer, Onan Hyd. Pump 85-3
660-1-1519 Bracket, Fuel Cell Retainer 145-3
660-1-1528 Angle, Safety Prop Crossmember 2-15
660-1-1529 Gusset 1-8
660-1-1529 Gusset 2-20
660-1-1529 Gusset 3-20
660-1-1544 Line, Fuel - Gas 145-14
660-1-1609 Support, Right Rear Step 19-4
660-1-1610 Support, Left Rear Step 19-2
660-1-1613 Strut, Grip - Right Rear 19-3
660-1-1614 Strut, Grip - Left Rear 19-1
660-1-1624 Clamp Plate, D-Bumper 183-
660-1-1636 Guard, Drive Roller, L/H Top 231-
660-1-1637 Guard, Drive Roller, R/H Top 231-7
660-1-1644 Cover, Chain 193-11
660-1-1644 Cover, Chain 194-10
660-1-1644 Cover, Chain 196-8
660-1-1644 Cover, Chain 199-
660-1-1644 Cover, Chain 206-6
660-1-1645 Shifter, Morse, Modified 47-1
660-1-1667 Compartment, Driver's R/H (CE Opt.) 1-5
660-1-1669 Washer, Rubber Bumper 183-
4-3-54 CD314
Rev 29
Chapter 4
660-1-1669 Washer, Rubber Bumper 194-4

660-1-1670 Plate, Rear Idler Cover 196-3
660-1-1680 Rod, Adjusting 6" 78-
660-1-1684 Nut, Coupling 78-
660-1-1686 Hook, Hanger - Electric Control Box 206-5
660-1-1690 Blade, Rear Guard - British Air 231-
660-1-1814 Frame, Radiator Reinforcing - Perkins 4.236 161-
660-1-1905-1 Spacer, Top 61A Delco Alt. 120-
660-1-1905-2 Spacer, Rear 61A Delco Alt. 120-
660-1-1905-3 Spacer, Power Steering 120-
660-1-1906 Spacer, Motor Mount R/F - Perkins 1004 116-3
660-1-1906 Spacer, Motor Mount, R/F-Perkins 118-2
660-1-1907 Spacer, Motor Mount R/R - Perkins 1004 116-4
660-1-1907 Spacer, Mount R/R 118-12
660-1-1913 Yoke, End - Adjustable 79-15
660-1-1942 Mount, Rubber Vibration 162-5
660-1-1942 Mount, Rubber, Vibration 166-13
660-1-1962 Washer, Lock - Opt. 30-9
660-1-1963 Washer, Flat - Opt. 30-9
660-1-1977 Wheel, 16" Steering (Cab Opt.) 65-3
660-1-1981 Button, Horn (Cab Opt.) 65-1
660-1-2207 Belt, Alternator 126-3
660-1-2207 Belt, Alternator - 1004 176-3
660-1-2214 Cable, Battery - Black 84EC - Perkins 63-8
660-1-2216 Wireway, NEMA 12 (CE Opt.) 204-
660-1-2217 Hose, Lower Radiator - Perkins 1004 169-9
660-1-2218 Hose, Upper Radiator - Perkins 1004 169-10
660-1-2218 Hose, Upper Radiator, 1004 170-6
CD314 4-3-55
Rev 29
Chapter 4
660-1-2219 Pipe, Exhaust 2½" - Perkins 1004 144-2

660-1-2220 Pipe, 2½" Tail - Perkins 1004 144-11
660-1-2221 Muffler, Spark Arresting 2½" - Perkins 1004 - Opt. 144-4
660-1-2222 Belt, 47" Hyd. Pump - Perkins 85-6
660-1-2223 Hose, Intake 2 7/8" - 2¼" 90° 132-3
660-1-2224 Spacer, Handrail 224-21
660-1-2225 Tube, 24" x 3" OD, Intake 135-7
660-1-2228 End, Tie Rod 66-6
660-1-2240 Attachment, Modulator Cable 60-
660-1-2244 Pad, Front Slope - Conveyor 195-11
660-1-2247 Tube, Handrail Extension 229-29
660-1-2252 Nut, Conduit ½" NPT - Opt. 1-28
660-1-2261 Muffler, 2½" - Perkins 1004 144-4
660-1-2286 Cleaner, Air - Nelson 134-1
660-1-2287 Pump, Hydraulic Spline Shaft 88-3
660-1-2287 Pump, Hydraulic Spline Shaft - Deutz 90-75
660-1-2287 Pump, Hydraulic Spline Shaft (Deutz, Perkins) 94-80
660-1-2292 Bracket, Cast Alternator - Deutz 125-1
660-1-2292 Bracket, Cast Alternator, Deutz 124-1
660-1-2292 Bracket, Cast, Alternator 123-6
660-1-2297 Bracket, Throttle Cable - Deutz 53-16
660-1-2297 Bracket, Throttle Cable Attachment 59-4
660-1-2301 Relay, Dial Timer (Orange) 33-2
660-1-2301 Relay, Dial Timer (Orange) - Opt. 31-11
660-1-2306 Hose, 41" for Oil Cooler - Deutz 167-5
4-3-56 CD314
Rev 29
Chapter 4
660-1-2308 Fitting, Oil Cooler - Straight Hose Adapter, O-ring 233-17

660-1-2308 Fitting, Straight 12MJ-12M O-Ring 168-17
660-1-2311 Pipe, 3" OD x 3" Intake Tract Coupler 134-8
660-1-2317 Block, Terminal, 14-Lead, 4 Place Control 204-14
660-1-2328 Emitter, Infrared Switch Q196E 195-9
660-1-2329 Receiver, Infrared Switch Q195H6R - UAL 195-10
660-1-2333 Seat, Driver Bucket - Emery 11-1
660-1-2339 Step, Front Lower 16-2
660-1-2344 Extender, Spline Shaft, Hyd. Pump 89-1
660-1-2345 Sleeve, Spline Shaft Extender 89-2
660-1-2346 Spacer, Fan Belt Guard Reinforcement 123-6
660-1-2347 Pump, Fuel - Deutz Diesel 154-2
660-1-2348 Filter, Oil - Spin On Deutz Diesel 114-2
660-1-2349 Latch, Handrail Safety 224-9
660-1-2362 Guard, L/H Nylon Conveyor Rail Bottom - Opt. 191-22
660-1-2362 Guard, L/H Nylon Conveyor Rail, Bottom 195-8
660-1-2363 Guard, R/H Nylon Conveyor Rail Bottom - Opt. 191-22
660-1-2363 Guard, R/H Nylon Conveyor Rail, Bottom 195-7
660-1-2366 Motor, Charlyn Hydraulic - Narrow 99-35
660-1-2367 Clutch Disc and Spring Kit 224-26
660-1-2367 Disc, Clutch - Telescoping Handrail 229-28
660-1-2368 Tube, Stainless Telescoping 224-12
660-1-2370 Spring, Clutch Disc Tensioning 229-27
660-1-2377 Fitting, Grease Bulkhead 197-4
660-1-2378 Fitting, 45° Elbow Grease 197-1
660-1-2379 Adaptor, Grease Swivel 197-2
660-1-2380 Fitting, Straight Grease Zerk 197-5
660-1-2381 Hose Assembly, 20" Grease 197-3
660-1-2387 Collar, Telescoping Tube Set 224-17
660-1-2388 Bumper, Telescoping Tube 224-13
CD314 4-3-57
Rev 29
Chapter 4
660-1-2389 Spring, Handrail Lock Handle 224-15

660-1-2390 Spacer, Conveyor Rail to Clevis 224-16
660-1-2391 Spacer, Inner Clevis 224-22
660-1-2392 Rod, Brake Pedal 73-10
660-1-2397 Flange, Intake - Wldmt (Deutz) 114-
660-1-2397 Flange, Intake - Wldmt (Deutz) 134-10
660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 83-8
660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 85-
660-1-2409 Roller, 22" Heavy Duty 189-6
660-1-2412 Damper, Vibration 123-2
660-1-2412 Damper, Vibration - Oil Cooler Mounting 163-16
660-1-2412 Damper, Vibration, - Oil Cooler Mounting 165-17
660-1-2414 Belt, Hydraulic Pump 83-1
660-1-2414 Belt, Hydraulic Pump Fractional HP 85-6
660-1-2415 Pulley - ¾" (For Industrial Belt) 83-2
660-1-2415 Pulley, ¾" for Industrial Belt 85-5
660-1-2416 Fitting, Racor Straight ¼" OD Fuel 154-18
660-1-2416 Fitting, Racor Straight 5/16" OD (Fuel) 153-17
660-1-2416 Fitting, Straight ¼" OD, Racor - Opt. 155-22
660-1-2416 Fitting, Straight ¼" OD, Racor - Southwest Opt. 155-23
660-1-2416 Fitting, Straight 5/16" OD (Fuel) - Racor Opt. 156-22
660-1-2437 Stop, Accelerator Pedal 49-7
660-1-2447 Fitting, Hyd. Pump Inlet 12MJ-16MB 89-4
660-1-2447 Fitting, Hydraulic Pump 88-8
660-1-2447 Fitting, Straight, Hydraulic Pump 12MJ-16MB 86-4
660-1-2451 Line, Fuel - Diesel #1 (Matr 01) 157-
660-1-2453 Line, Fuel - Diesel #3 (PFL 01) 157-
660-1-2454 Line, Fuel Diesel #4 (PFL02) 159-17
4-3-58 CD314
Rev 29
Chapter 4

660-1-2454 Line, Fuel Diesel #4 (PFL-02) 158-27
6601-2456 Line, Fuel - Diesel #6 (PFL 04) 157-
660-1-2456 Line, Diesel #6 (PFL-04 Fuel 170-3
660-1-2456 Line, Diesel #6 (PFL-04 Fuel) 171-3
660-1-2457 Line, Diesel #7 (PFL-05) Fuel 170-2
660-1-2470 Cover, Crowder Roller Adj. Access 231-
660-1-2470 Cover, Crowder Roller Adjustment Access 191-6
660-1-2470 Cover, Crowder Roller Adjustment Access 196-
660-1-2483 Boot, Starter Solenoid Terminal 64-5
660-1-2544 Washer, Slide Modulator Cable 60-9
660-1-2549 Bracket, Block Heater 116-14
660-1-2552 Plug, Button, Black 7/8" 1-25
660-1-2555 Pin, Pivot Long - Handrail 229-19
660-1-2555 Pin, Pivot Long Handrail 215-9
660-1-2555 Pin, Pivot Long Handrail (CE Opt.) 222-14
660-1-2556 Bracket, Throttle Return Spring 60-11
660-1-2559 Switch, Ignition, 2 Position 29-9
660-1-2571 Bracket, Accelerator Cable 60-10
660-1-2641 Button, Red Mushroom Push 209-1
660-1-2644 Belt, 24" x 588" Sure Grip - Opt. 190-14
CD314 4-3-59
Rev 29
Chapter 4
660-1-2645 Pipe, Air Filter (Donaldson) 129-12

660-1-2649 Mount, Upper Telescopic 222-38
660-1-2649 Mount, Upper Telescopic (Part of 663-4-2261) 223-38
660-1-2650 Mount, Lower Telescopic 222-37
660-1-2651 Latch, Quick Release Handrail (Note 2) 222-34
660-1-2673 Hose, 22.5" - #8 Female Swivel 91-70
660-1-2673 Hose, 22.5" - #8 Female Swivel Both Ends (Deutz Tier II) 94-34
660-1-2674 Hose, 22" #8 Female Swivel 92-45
660-1-2674 Hose, 22" 8FJIC Ends 90-70
660-1-2675 Hose, 13" #8 Female Swivel 9 92-56
660-1-2675 Hose, 13" 8FJIC 45° Ends 90-60
660-1-2678 Elbow, 90° 8M-8FJIC 90-55
660-1-2678 Elbow, 90° 8M-8FJIC 91-55
660-1-2680 Fitting, Straight 166-32
660-1-2686 Seat, Plastic w/Restraints 11-1
660-1-2689 Spacer, Upper C6 Shift Lever 151-5
660-1-2689 Spacer, Upper, C-6 Shift Lever 41-17
660-1-2690 Spacer, Lower, C-6 Shift Lever 45-6
660-1-2722 Switch, Murphy, Low Fuel 156-42
660-1-2770 Key, Square .25 x 1.06 Long 200-10
660-1-2790 Relay, Time Delay 10 mins - Opt. 36-19
4-3-60 CD314
Rev 29
Chapter 4
660-1-2792 Shift Inhibitor Kit - Morse 43-4

660-1-2792-2 Cable, 43C 168-inch 43-5
660-1-2804 Filter, Air - Nelson 134-1a
660-1-2816 Pin, Clevis - Handrail Latch 222-39
660-1-2817 Line, Fuel #1 - Ford 4.2 165-6
660-1-2817SS Line, Fuel #1 - Ford 4.2 (SS) - Opt. 165-6
660-1-2818 Line, Fuel #2 - Ford 4.2 165-9
660-1-2851 Mud Flap, Rubber - Rear 4-4
660-1-2851 Mud Flap, Rubber Rear 5-4
660-1-2852 Mud Flap, Rubber - Front 4-5
660-1-2852 Mud Flap, Rubber Front 5-5
660-1-2853 Spring, Handrail Extension 220-23
660-1-2865 Bracket, Mounting - OH Guard 14-8
660-1-2866 Arm, Pivot 14" 217-5
660-1-2866 Arm, Pivot 14" 218-5
660-1-2867 Arm, Spring w/ Tab 14" 217-11
660-1-2867 Arm, Spring w/ Tab 14" 218-11
660-1-2895 Light, LED, Amber (Rear) - Opt. 62-2
660-1-2896 Flasher, Solid State 34-6
660-1-2896 Flasher, Solid State - Opt. 29-27
CD314 4-3-61
Rev 29
Chapter 4
660-1-2899 Hose Ø ¼" x 68" Long (Cntrl Valve to Front Lift Cyl) 93-21
660-1-2903 Breaker, Circuit 660 4.2L V6 32-3
660-1-2904 Belt, Accessories Drive 121-2
660-1-2904 Belt, Accessories Drive 660 4.2L V6 84-11
660-1-2905 Pipe, Tail - 2½" 660 4.2L 138-6
660-1-2907 Control, Conveyor Speed 26-3
660-1-2908 Control & Harness, Conveyor Speed 27-10
660-1-2908 Control and Harness, Conveyor Speed 26-10
660-1-2912 Pump, Hydraulic 84-3
660-1-2912 Pump, Hydraulic (Ford 4.2) 94-80
660-1-2912 Pump, Hydraulic Ford 4.2 91-75
660-1-2914 Key, Hydraulic Pump 84-4
660-1-2915 Fan, Electric Cooling & Shroud 164-9
660-1-2916 Hose, Radiator Top 164-7
660-1-2916 Hose, Radiator, Top 165-4
660-1-2917 Hose, Radiator Bottom 164-8
660-1-2929 Spacer, Front Lift Arm 1-22
660-1-2930A Stop, Accelerator Pedal Assembly 50-5
660-1-2932 Hose, IAC 130-7
660-1-2933 Fitting, 45° Male JIC 84-6
660-1-2934 Hose, with Clamp 147-10
660-1-2937 Hose Assembly (Hose, Clamp, Connector) 147-20
660-1-2943 Tube - Vacuum 107-4
660-1-2944 Hose, Trans. - Modulator Vacuum 107-3
660-1-2982 Decal, "Code Read Switch" 26-24
660-1-3002 Decal, "EPM Interface" 110-7
660-1-3011 Grommet, LP Hose - Megajector 149-16
660-1-3012 Grommet, Elect / Megajector 150-33
660-1-3016 Bracket, Accelerator/Modulator 55-10
4-3-62 CD314
Rev 29
Chapter 4
660-1-3017 Hose, Tank to Pump (Perkins Tier II) 81-7

660-1-3018 Hose, Pump to Pressure (Perkins Tier II) 88-9
660-1-3019 Pipe, Intake - Perkins Tier II 136-14
660-1-3020 Adapter, Hydraulic Pump (Perkins Tier II) 88-1
660-1-3023 Pin, Clevis Ø ½" 222-40
660-1-3023 Pin, Clevis Ø ½" 223-40
660-1-3028 Valve, Steer 65-6
660-1-3028 Valve, Steer 90-19
660-1-3028 Valve, Steer 91-19
660-1-3028 Valve, Steer 92-9
660-1-3028 Valve, Steer 93-9
660-1-3028 Valve, Steer 94-9
660-1-3029 Fan, Electric w/ Shroud 170-1
660-1-3030 Engine, Perkins w/ Hyd Adaptor 118-1
660-1-3030 Engine, Perkins, w/Hyd Adapter 117-1
660-1-3045 Valve, Brake Proportioning 75-19
660-1-3048 Arm, Pivot 214-3
660-1-3048 Arm, Pivot (Wldmt) 215-3
660-1-3052 Button, Plug, 1-7/8" 4-21
660-1-3052 Button, Plug, 1-7/8" 6-18
660-1-3052 Button, Plug, 1-7/8" 27-19
660-1-3053 Plug, Engine Heater, Freeze, 120V, Tier II Perkins 117-41
660-1-3055 Shifter, Durst - Deutz 41-1
660-1-3055 Shifter, Durst Transmission 234-17
660-1-3055 Shifter, Durst Transmission - Opt. 48-1
660-1-3056 Transmission/Shifter Kit - Durst 232-26
660-1-3056 Transmission/Shifter Kit (Durst) 72-1
660-1-3059 Bracket, Hydraulic Pump 84-12
660-1-3232 Control Speed, Electronic 57-1e
660-1-3240 Clamp, Spring - Handrail EXT 220-30
CD314 4-3-63
Rev 29
Chapter 4
660-1-3242 Line, Fuel - Diesel #8 159-23

660-1-3242 Line, Fuel - Diesel #8 160-23
660-1-3243 Line, Fuel - Diesel #9 159-26
660-1-3243 Line, Fuel - Diesel #9 160-26
660-1-3286 Resistor, - Opt. 36-18
660-1-3286 Resistor, - Opt. 38-16
660-1-3287 Line, Fuel, Murphy Switch 156-41
660-1-3313 Hose, Fuel (Racor to Engine) 153-21
660-1-3315 Hose, Hydraulic Pump To Manifold 86-3
660-1-3315 Hose, Hydraulic Pump To Manifold (Cummins) 94-34
660-1-3316 Hose, Hydraulic Tank to Pump 86-5
660-1-3316 Hose, Hydraulic Tank to Pump (Cummins) 81-7
660-1-3321 Hose, Transmission Return 166-18
660-1-3323 Elbow, Intake 133-16
660-1-3405 Decal, L/H Rail, CRJ Only 227-18
660-1-3406 Decal, R/H Rail, Not for CRJ 227-17
660-1-3407 Line, Fuel - Perkins Separator 159-22
660-1-3417 Fitting, Quick Disconnect Nipple w/Bulkhead 101-17
660-1-3418 Fitting, Quick Disconnect Coupler w/Bulkhead 101-16
660-1-3419 Hose, 120" Quick Disconnect Nipple - Narrow 101-9
660-1-3420 Hose, 120" Quick Disconnect Coupler - Narrow 101-9
660-1-3423 Hose, 132" Quick Disconnect Coupler - Extended 101-9
660-1-3424 Hose, 132" Quick Disconnect Nipple - Extended 101-9
660-1-3425 Hose, 108" Quick Disconnect Coupler - Standard 101-9
660-1-3426 Hose, 108" Quick Disconnect Nipple - Standard 101-9
660-1-3430 Line, Fuel (Filter to Line to Tank) 156-27
660-1-3434 Switch, Momentary E-Stop - Narrow Conveyor 208-1
660-1-3436 Button, Push - Green Head 204-3
660-1-3437 Button, Push - Red Head 204-2
4-3-64 CD314
Rev 29
Chapter 4
660-1-3438 Block, Contact - NO (FWD & RVS) 204-9

660-1-3438 Block, Contact - NO (Narrow Conveyor) 208-3
660-1-3439 Block, Contact - NC (Stop) 204-8
660-1-3440 Button, Locking - Red 207-
660-1-3440 Button, Locking - Red 208-1
660-2-0061 Hinge, Engine Hood Mounting 182-4
660-2-0062 Cylinder, Hydraulic Front 95-1
660-2-0063 Cylinder, Hydraulic Lift Rear 98-1
660-2-0127 Aligner 183-14
660-2-0254-6 Tube, L & R (Side Rail) 218-8*
660-2-0254-6 Tube, L & R (Side Rail) 226-5*
660-2-0254-6 Tube, L & R (Side Rail) (Note 1) 216-8
660-2-0265 Arm, Handrail Pivot, w/ Tab 219-3
660-2-0266 Arm, Handrail Pivot 226-2
660-2-0267 Arm, Lock 36" 219-5
660-2-0272 Bracket, Lock - Wldmt 219-6
660-2-0275 Arm, Spring w/ Tab 216-11
660-2-0306 Actuator, Valve 99-21
660-2-0306 Actuator, Valve (Note 1) 203-19
660-2-0379 Guard, Roller 231-5
CD314 4-3-65
Rev 29
Chapter 4
660-2-0380-1 Guard, Conveyor Hoop 183-

660-2-0454 Link, Handrail - UAL Spec. 224-10
660-2-0460 Handle Weldment, Lock - UAL 224-8
660-2-0685 Hood, End 182-1
660-2-0687 Bracket, Engine Cover Mounting 182-2
660-2-0688 Plate, Engine Hood Mounting 182-3
660-2-0738 Brace 128-5
660-2-0769 Connector 99-26
660-2-0769 Connector 202-3
660-2-0769 Connector (Note 2) 203-15
660-2-0814 Bracket, Hand Rail Upright Spring 184-15
660-2-0814 Bracket, Handrail Upright Spring 216-3
660-2-0839 Spacer, Rear 1-10
660-2-0935 Plate, Mounting - Hyd. Motor 199-2
660-2-0935 Plate, Mounting Hydraulic Motor 200-3
660-2-1019 Well, Wheel 2-21
660-2-1019 Well, Wheel 3-21
660-2-1021 Bracket, Left Suspension Front 3-13
660-2-1021 Bracket, Left Suspension, Front 2-13
660-2-1024 Bracket, Right Suspension Front 2-19
660-2-1029W Panel, Instrument - Wldmt 25-1
4-3-66 CD314
Rev 29
Chapter 4
660-2-1031 Cylinder, Power Steer 66-9

660-2-1032 Box, Chock 12½ x 9 x 5 7-2
660-2-1058 Bracket, Radiator, R/H 161-10
660-2-1074 Guard, L/H V-Groove Caster 231-
660-2-1074 Guard, Left Hand V-Groove Caster 191-2
660-2-1082 Strap, Trans. Support 105-9
660-2-1082 Strap, Transmission Support 113-21
660-2-1086 Bumper, Steel Rear 1-4
660-2-1102 Bracket, Valve End Cap 4-7
660-2-1103 Cavity, Valve Cover / Seat Mount 4-10
660-2-1103 Cavity, Valve Cover / Seat Mount 102-
660-2-1103 Cavity, Valve Cover/Seat Mount 11-6
660-2-1108 Booster, Vacuum Brake - Opt. 73-17
660-2-1124 Door, Hydraulic Tank / Battery Access 15-3
660-2-1151 Mount, Accelerator Pedal 2-9
660-2-1154 Pedal Assembly, Accelerator 49-2
660-2-1209 Block, Detent 203-12
660-2-1212 Control, Crank Arm (Note 1) 203-
CD314 4-3-67
Rev 29
Chapter 4
660-2-1213 Lever, Delta Control (Note 1) 203-

660-2-1214 Lever, Control - Left Rear (Note 1) 203-1
660-2-1215 Lever, Control - Front (Note 1) 203-
660-2-1216 Lever Weldment, Control Pivot (Note 1) 203-
660-2-1218 Pivot, Control Lever (Note 1) 203-3
660-2-1219 Rod, Control (Note 2) 203-10
660-2-1223 Cover, Control Lever (Note 1) 203-20
660-2-1225 Anchor, Rear Trans. Cable 41-3
660-2-1229 Rail, Rub, Quarter Panel, 16" 6-8
660-2-1229 Rail, Rub, Quarter Panel, 16" - Opt. 4-8
660-2-1230 Rail, Rub, Center, 70" 6-1
660-2-1230 Rail, Rub, Center, 70" - Opt. 4-1
660-2-1278 Brake Pedal Assembly 73-8
660-2-1305L Bracket, Pivot Assembly - Left Side Rail 216-2
660-2-1305L Bracket, Pivot Assy - Left Side Rail 221-2
660-2-1305L Bracket, Pivot Assy Left Side Rail 184-13
660-2-1305L Bracket, Pivot Assy Left Side Rail - CE Opt.
(Use with Part# 660-4-3060) 184-13
660-2-1305L Bracket, Pivot Assy Left Side Rail - Wldmt 187-15
660-2-1305R Bracket, Pivot Assembly - Right Side Rail 217-2
660-2-1305R Bracket, Pivot Assembly Right Side Rail 226-14
660-2-1305R Bracket, Pivot Assy - Right Side Rail 229-2
660-2-1305R Bracket, Pivot Assy - Rt Side Rail 220-2
4-3-68 CD314
Rev 29
Chapter 4
660-2-1305R Bracket, Pivot Assy Right Side Rail 184-20

660-2-1305R Bracket, Pivot Assy Right Side Rail - CE Opt.
(Use with Part# 660-4-3060) 184-20
660-2-1332 Bracket, Accel. Cable Mounting 58-2
660-2-1344 Mount, Motor - R/H 6 Cyl. 105-6
660-2-1345 Mount, Engine L/H - 4.236 105-7
660-2-1360 Guard, R/H V-Groove Caster 231-1
660-2-1360 Guard, Right Hand V-Groove Caster 191-23
660-2-1466 Arm, Spring 38" 219-4
660-2-1466 Tab, Pivot Arm w/ Spring 38" 219-5
660-2-1467 Arm, Pivot 38" 219-3
660-2-1469 Bracket, Safety Switch Cord - Opt. 1-23
660-2-1469 Bracket, Safety Switch Cord Wrapper 207-9
660-2-1470 Holder, Emergency Shutdown Switch 207-8
660-2-1470 Holder, Emergency Shutdown Switch - Opt. 1-29
660-2-1471K Shut Down Kit (SBK-660-35) 207-
660-2-1498 Tray Assembly, 4D Battery 63-3
660-2-1506 Canvas, Standard (Vinyl) 198-1
660-2-1507 Canvas, Extended 198-
660-2-1508 Cup, Recessed - Emer. Stop Button 209-4
660-2-1509 Guard, Stop Button (Standard Size) 196-6
660-2-1513 Cup, Recessed, E-Stop, Small 209-5
660-2-1517 Guard, Stop Button (Oversize) - Opt. 196-6
660-2-1562 Guard, Electric Control Box 196-7
660-2-1563 Cable, Battery - Red 84EC - Perkins 63-7
660-2-1564 Cable, Battery - Red 84EE - Opt. 63-7
660-2-1600 Bumper, Rear - 3 Hole (CE Opt.) 1-4
660-2-1607 Plate, Rear Bottom Cover 231-11
660-2-1607 Plate, Rear Bottom Cover (CE Opt.) 196-10
660-2-1618 Plate, C6 Transmission Shift 47-5
CD314 4-3-69
Rev 29
Chapter 4

660-2-1623 Bumper, D-Style - Runner End 183-21
660-2-1626 Guard, L/H Caster 231-2
660-2-1626 Guard, L/H Caster - Opt. 191-2
660-2-1626 Guard, R/H Caster - Opt. 191-23
660-2-1627 Guard, R/H Caster 231-
660-2-1629W Panel, Instrument w/ Speedometer (Wldmt) - Opt. 25-1
660-2-1632 Post, Flashing Light - 24" - Opt. 8-16
660-2-1632A Post, Strobe Light - 30" Opt. 8-16
660-2-1632B Post, Light, 42" - Opt. 8-16
660-2-1632B Post, Light, 42" - Opt. 9-16
660-2-1632C Post, Light, 56" - Opt. 8-16
660-2-1632C Post, Light, 56" - Opt. 9-16
660-2-1632D Post, Light, 27" - Opt. 8-16
660-2-1632D Post, Light, 27" - Opt. 9-16
660-2-1632E Post, Light, 10" - Opt. 8-16
660-2-1632E Post, Light, 10" - Opt. 9-16
660-2-1640 Bracket, Front Work Light Mounting 61-8
660-2-1647 Switch, Neutral Safety Trans. 45-5
660-2-1671 Guard, Front Crossmember Anchor 231-15
660-2-1672 Plate, Cover - Lower Left Rear Idler 231-16
660-2-1675 Cover, Front Bottom Plate - Conveyor 231-10
660-2-1675 Cover, Front Bottom Plate - Conveyor (CE Opt.) 195-14
660-2-1685 Hanger, Electric Control Box 206-9
660-2-1687 Anchor, Park Brake Cable 231-
660-2-1688 Anchor, Axle Drum Cables 231-12
660-2-1691 Bracket, Rear Guard Blade Mounting 231-
660-2-1692 Plate, Cover - Lower Left Rear 194-8
660-2-1692 Plate, Cover Lower Left Rear Idler - Opt. 193-9
660-2-1693 Plate, Cover - Lower Right Rear 194-9
660-2-1693 Plate, Cover - Lower Right Rear Idler 231-14
660-2-1693 Plate, Cover Lower Right Rear Idler - Opt. 193-10
4-3-70 CD314
Rev 29
Chapter 4
660-2-1694 Bumper, D-Style - Rear Conveyor 183-21

660-2-1802 Bracket, Engine L/H - Perkins 105-7
660-2-1802 Bracket, Passenger Side Engine Mount 118-7
660-2-1802 Bracket, Passenger Side Engine Mount - Perkins 116-23
660-2-1803 Bracket, Engine Mount, Driver Side Frame Half 116-24
660-2-1803 Bracket, Engine Mount, Frame Half 105-6
660-2-1803 Bracket, Engine Mount, Frame, Driver Side 118-22
660-2-1804 Bracket, L/H 105-5
660-2-1806 Mount, L/H Radiator 170-16
660-2-1806 Mount, Radiator L/H 169-4
660-2-1806 Mount, Radiator, L/H 161-9
660-2-1807 Mount, R/H Radiator 170-12
660-2-1807 Mount, Radiator R/H 169-5
660-2-1807 Mount, Radiator, R/H 161-10
660-2-1809 Angle, Hydraulic Hose Support 161-
660-2-1809 Angle, Hydraulic Hose Support 169-6
660-2-1814 Frame, Radiator Reinforcement 169-3
660-2-1901 Door, Hydraulic Tank Access (Large) 6-14
660-2-1902W Panel, Instrument w/ Fuel Gauge 29-1
660-2-1914 Extension, Fan 172-2
660-2-1914 Extension, Fan (Ford 300) 105-24
660-2-1961 Stop, Brake Pedal 2-8
660-2-1968 Guard, Wiper 12-6
CD314 4-3-71
Rev 29
Chapter 4
660-2-1973 Rod, Roof Panel Safety Guard 12-4

660-2-1974 Glass, Front Windshield 12-11
660-2-2208 Spacer, 2" Conveyor Bumper 195-16
660-2-2243 Plate, Side Pad, Front L/H - UAL 195-3
660-2-2245 Plate, Side Pad, Front R/H - UAL 195-3
660-2-2282 Bracket, Right Hand Rail - CE Opt. (Use with Part# 660-4-3060) 184-23
660-2-2282R Bracket Assembly, Cen. Handrail - Right 220-5
660-2-2294 Bracket, Delco Alt. Adjust 123-4
660-2-2294 Bracket, Delco Alt. Adjust. - Deutz 124-16
660-2-2299 Tab, Rear Spring Bolt-On 220-9
660-2-2302 Bracket, Throttle Cable Mount 53-15
660-2-2309 Pipe, Exhaust - Deutz 141-4
660-2-2314 Step, L/H Boom Guard - Gripstrut 21-8
660-2-2320 Closeout, Flywheel - Deutz 114-
660-2-2320 Closeout, Flywheel - Deutz 115-11
660-2-2324 Bracket, Relay Mount 2-6
660-2-2332 Frame, R/H Rear Step 21-6
660-2-2335 Guard, Adjustable Lower Finger - Opt. 191-19
660-2-2350 Frame, L/H Rear Step 21-9
660-2-2355 Guard, Adjustable Lower Finger 195-13
660-2-2356 Mount, Adjustable Lower Finger Guard 195-12
660-2-2356 Mount, Adjustable Lower Finger Guard - Opt. 191-20
4-3-72 CD314
Rev 29
Chapter 4
660-2-2359 Bracket, Air Cleaner Mounting 134-3

660-2-2360 Plate, Seat Mount - High Mount Hand Brake - Opt. 4-10
660-2-2383 Arm, Handrail Rear Slider Pivot 224-18
660-2-2385 Pedal Assembly, Deutz Accelerator 52-1
660-2-2386 Step, R/H Boom Guard - Gripstrut 21-3
660-2-2417 Bracket, Battery Disconnect 63-11
660-2-2419 Tube, L/H Upper Horizontal 14-3
660-2-2422 Tubing, Cab - Rear Left Vertical 14-1
660-2-2432 Harness, Wiring - Conveyor E-Stop & Light 207-
660-2-2433 Panel, Hydraulic Closeout - Opt. 4-14
660-2-2438 Guard, Fixed Left Toe 230-3
660-2-2463 Rail, Forward - Fixed Handrail (BAW) 230-12
660-2-2517 Support, L/H Handrail Rear Down 224-19
660-2-2520 Housing, L/H Handrail Positive Lock 224-11
660-2-2522 Bracket, L/H Spring Diagonal Link 224-27
660-2-2529 Rail, Rub, Wide Center Fender - Opt. 4-1
660-2-2539 Box, Chock 16 x 10 x 10 7-2
660-2-2546 Bracket, Trans. Mod. Cable Anchor 60-5
660-2-2582 Brace, Flex Pipe 141-11
660-2-2582 Brace, Flex Pipe 142-9
660-2-2662 Guard, Nylon Conveyor Rail Bottom - No Slot 192-17
660-2-2662 Guard, Nylon Conveyor Rail Bottom, No Slot - Opt. 191-22
660-2-2691 Lever, C6 Transmission Shift 41-5
660-2-2691 Lever, C-6 Transmission Shift 45-8
660-2-2732 Pad, Nylon, Conveyor Front Passenger - Opt. 191-17
660-2-2733 Pad, Nylon, Driver Side - Opt. 191-5
660-2-2786 Strap, Transmission Support 660-4.2 106-11
660-2-2799 Guard, Remote Throttle 57-4
660-2-2800 Brace, Tie 184-18
660-2-2800 Brace, Tie - Opt. 184-9
660-2-2807 Bracket, Mirror (Pass Side) - Opt. 8-9
CD314 4-3-73
Rev 29
Chapter 4

660-2-2810 Pad, Nylon, Passenger Side - Opt. 191-17
660-2-2821-3 Plate, Electrical 12-14
660-2-2836 Pad, Nylon, Front Left Side - Opt. 191-5
660-2-2838 Cam and Lever w/ Tab 78-12
660-2-2838 Cam and Lever w/ Tab - Wldmt 78-6
660-2-2845-1 Mount, E-Stop Switch 208-4
660-2-2845-2 Mount, Top E-Stop Switch 208-5
660-2-2848 Support, Instrument Panel 2-1
660-2-2854 Mount, E-Stop Switch 208-4
660-2-2855 Mount, Top E-Stop Switch 208-5
660-2-2858 Tube, Overhead Guard 14-4
660-2-2859 Tube, Left Front Vertical 14-7
660-2-2860 Plate, Front Closeout 14-5
660-2-2861 Plate, Rear Closeout 14-2
660-2-2862 Tube, Cross Brace, Upper 14-6
660-2-2863 Tube, Cross Brace - Lower Front 14-9
660-2-2864 Tube, Cross Brace - Lower Rear 14-10
660-2-2868 Cylinder, Rear Lift, 2 Stage 42" - Opt. 98-1
660-2-2882 Spacer, Front - Opt. 67-21
660-2-2883 Rear Spacer - Opt. 70-5
660-2-2884 U-Bolt, Front Axle - Opt. 67-3
660-2-2885 U-Bolt, Rear Axle - Opt. 70-4
660-2-2886 Step, Left Rear - Wldmt 20-3
660-2-2887 Step, Right Rear - Wldmt 20-2
660-2-2891 Bracket Assembly, Left CE Handrail 221-5
660-2-2891 Bracket, Left Hand Rail - CE Opt. (Use with Part# 660-4-3060) 184-22
660-2-2924W Panel, Instrument (Wldmt) - 4.2L 26-1
4-3-74 CD314
Rev 29
Chapter 4
660-2-2925 Decal, Instrumental Panel 26-8

660-2-2926 Decal, Speed Control 26-4
660-2-2927 Decal, Relay Bank 109-6
660-2-2931 Guard, Fan Belt Cover 84-10
660-2-3001 Guard, Hoop, Narrow, 135° - Opt. 4-11
660-2-3008 Muffler, w/ Pipe 139-8
660-2-3009 Pipe, Tail 139-10
660-2-3010 Bracket, Megajector Mounting 149-1
660-2-3014 Bulkhead, LP, Short 149-27
660-2-3021 Handle, Grip 230-26
660-2-3036 Bracket, Door Latch / Striker Bolt 13-10
660-2-3037 Hinge, Door - Female Half 13-14
660-2-3040 Tube Weldment, Defroster 12-21
660-2-3041 Tube, Defroster - Top Front Corner 12-16
660-2-3042 Tube, Defroster - Top Rear Corner 12-20
660-2-3043 Hose, Pump to Bulkhead (Ford 4.2) 94-34
660-2-3049 Bracket, LP Tank 151-9
660-2-3054 Shield, Heat, Catalytic 139-12
660-2-3057 Weldment, Park Brake Cable 232-31
660-2-3064 Closeout, Dash - Opt. 26-23
660-2-3254 Door, LP Tank Access Assembly 9-21
660-2-3254 Door, LP Tank Access Assy - Opt. 5-6
660-2-3256 Bracket, LP Fill 152-1
660-2-3262 Shifter, Durst, 660-D25 28-2
660-2-3262 Shifter, Durst, 660-D25 42-1
660-2-3283 Muffler, w/ Spark Arrestor - Opt. 142-11
660-2-3284 Pipe, 2" Tail w/ Spark Arrestor - Opt. 142-18
660-2-3288 Bracket, Upper AUX Trans Cooler 171-27
660-2-3289 Bracket, Lower AUX Trans Cooler 171-29
660-2-3291 Line, Cooler to Transmission #1 171-25
660-2-3293 Line, Radiator to Cooler 171-2
CD314 4-3-75
Rev 29
Chapter 4
660-2-3294 Handrail, Upper L/H, CRJ (Wldmt) 227-8

660-2-3295 Handrail, Lower L/H, CRJ (Wldmt) 227-2
660-2-3296 Handrail, Lower, Rear Arm, CRJ (Wldmt) 227-9
660-2-3297 Handrail, Lower, Front Arm, CRJ (Wldmt) 227-10
660-2-3298 Handrail Link Weldment, CRJ 227-6
660-2-3299 Cover, Fuel Sending Unit 6-19
660-2-3299 Cover, Fuel Sending Unit - Opt. 4-23
660-2-3300 Mount, Engine LH, Frame Half 112-3
660-2-3301 Mount, Engine RH, Frame Half 112-25
660-2-3303 Reinforcement, Engine Mount 112-40
660-2-3305 Closeout Weldment, Dash 27-23
660-2-3305 Closeout Weldment, Dash - Opt. 26-23
660-2-3309 Line, Hydraulic Tank to Emergency Pump 81-6
660-2-3310 Pump, Hydraulic (Cummins) 94-80
660-2-3311 Bracket, Hydraulic Motor, Wldmt 94-81
660-2-3312 Line, Fuel (Engine to Tank) 153-5
660-2-3314 Line, Fuel (Tank to Racor) 153-15
660-2-3320 Cable, 16 " Long (Battery to Fuse ) 64-24
660-2-3322 Shield, Exhaust - Cummins 140-18
660-2-3324 Bracket, Fuel Line Retaining 153-24
660-2-3326 Bracket, Exhaust Support 140-24
660-2-3400 Line, SS Hydraulic Tank to Emergency Pump - Opt. 81-6
660-2-3402 Box, Chock 16 x 16 x 5 7-2
660-2-3403 Retainer, Chock Box 16 x 16 7-1
660-2-3409 Bracket, Accelerator Stop 52-11
660-2-3410 Cover, Accelerator Pedal 51-5
660-2-3411 Guard, Ignition Switch - Opt. 29-31
4-3-76 CD314
Rev 29
Chapter 4
660-2-3414 Cover, Under Dash - Opt. 28-20

660-2-3416 Bracket, Quick Disconnect Bulkhead 101-11
660-2-3461 Cooler, Transmission Fluid 168-1
660-3-0120-1 Bumper Roll 183-18
660-3-0120-1 Bumper Roll 183-20
660-3-0120-1 Bumper Roll 191-12
660-3-0120-1 Bumper Roll - Opt. 193-8
660-3-0120-2 Channel, Roll Bumper 191-11
660-3-0120-2 Channel, Roll, Bumper 183-18
660-3-0126-5 Bearing, Flange 183-16
660-3-0712-3 Hose, Air Filter 128-12
660-3-0712-3 Hose, Air Filter 181-
660-3-0717 Adaptor, Carburetor 128-11
660-3-0717 Adaptor, Carburetor 181-
660-3-0719 Bracket, Air Cleaner 128-4
660-3-0771 Linkage, Front 202-7
660-3-0771 Linkage, Front 99-4
660-3-0772 Linkage, Rear 99-30
660-3-0772 Linkage, Rear 202-6
660-3-0774-2 Cable, Park Brake 78-29
660-3-0774-2 Cable, Park Brake 79-17
660-3-0774-2 Cable, Park Brake 80-16
660-3-0791 Mount, Frame Valve 99-13
660-3-0798 Detent, Conveyor Belt Direction 99-3
660-3-0802 Plate, Middle 184-16
660-3-0802 Plate, Middle 185-18
660-3-0802 Plate, Middle 186-18
660-3-0802 Plate, Middle - Conveyor 187-14
660-3-0807 Bracket, R/H Roller 184-17
660-3-0808 Bracket, Crowder Roller-Conveyor 184-5
CD314 4-3-77
Rev 29
Chapter 4
660-3-0809 Plate, Channel Take-Up Bearing 184-6

660-3-0812 Bracket, Motor Mount w/ Tab - Conveyor 184-19
660-3-0962 Guard, Spacer/Finger - Front Bumper Roll (CE Opt.) 191-26
660-3-0962 Spacer, Front Bumper Roll 183-17
660-3-0987 Guard, Finger - Rear Conveyor (Wldmt) 189-7
660-3-0987 Guard, Finger - Rear Weld Assy 193-2
660-3-1028 Compartment, Driver's R/H 1-5
660-3-1054 Bracket, Engine L/H (Gas) 105-7
660-3-1055 Bracket, Engine R/H 105-6
660-3-1091 Mount, Engine R/H - 4.236 105-6
660-3-1092 Mount, Engine L/H - 4.236 105-7
660-3-1125 Tray Assembly, Battery (Gas) 63-3
660-3-1140 Cover, Engine Fan 161-13
660-3-1167 Closeout, Headlight - Opt. 4-22
660-3-1183 Mount, Engine 105-7
660-3-1185 Mount 105-6
660-3-1247 Mount, Single Light Spring 61-2
660-3-1248 Mount, Dual Light Spring 61-2
660-3-1249 Mount, Light - 13" Solid Dual 61-7
660-3-1262 Mount, Rear Axle 2-23
660-3-1270 Bracket, Roller Support 184-12
660-3-1270 Bracket, Roller Support (Note 3) 183-
660-3-1472 Hood, Engine 182-1
660-3-1605 Holster, Front Control 205-5
660-3-1622 Anchor, Shift Cable 47-3
660-3-1625 Guard, Hip - L/H Seat - Opt. 4-11
660-3-1638 Closeout, Rear Roller - Conveyor 231-4
660-3-1638 Closeout, Right Rear Roller - Conveyor 196-5
660-3-1639 Closeout, Left Rear Roller - Conveyor 196-4
4-3-78 CD314
Rev 29
Chapter 4
660-3-1639 Closeout, Left Rear Roller - Conveyor 231-

660-3-1650 Cover, Under Instrument Panel - Opt. 28-20
660-3-1650 Cover, Under Instrument Panel (CE Opt.) 3-24
660-3-1652 Handle, Valve - Rear Lift Cyl. w/ Limiter 102-
660-3-1673 Closeout, L/H Front Bottom Inside 231-9
660-3-1674 Closeout, R/H Front Bottom Inside 231-
660-3-1688 Anchor, Axle Drum Cables 78-
660-3-1808 Shroud, Fan 161-13
660-3-1808 Shroud, Fan 169-7
660-3-2122 Mount, Motor Engine Half Left - Perkins 116-6
660-3-2122 Mount, Motor Engine, Left Half 118-20
660-3-2123 Mount, Motor Engine Half Right - Perkins 116-7
660-3-2123 Mount, Motor Engine, Right Half 118-11
660-3-2210 Door, Hydraulic Tank Access 4-14
660-3-2211 Door, Fuel Tank Access 4-13
660-3-2249 Tray Assembly, Battery (Diesel) 63-3
660-3-2293 Retainer, Trans. Cooling Coil 168-9
660-3-2293 Retainer, Transmission Cooling Coil 167-3
660-3-2331 Cover, Rear Bottom - Conveyor 196-10
660-3-2376 Bracket, Fan Guard Support - Alt. 123-4
660-3-2426 Plate, Side Conveyor Left 184-10
660-3-2426 Plate, Slide Conveyor Left 185-9
660-3-2427 Plate, Side Conveyor Right 184-7
660-3-2427 Plate, Slide Conveyor Right 185-6
CD314 4-3-79
Rev 29
Chapter 4
660-3-2428 Bracket, Small Roller 184-2

660-3-2429 Bracket, Aligner Channel Assembly 184-4
660-3-2431 Crossmember, Conveyor Lift Arm 184-3
660-3-2440 Arm, Fixed Left Front Pivot - Handrail 230-7
660-3-2521 Collar, L/H Handrail Lock - UAL Spec. 224-6
660-3-2538 Door, LP Fuel Tank Access 5-13
660-3-2593 Chock, Orange 11 x 8 x 7.75 7-5
660-3-2906 Tube, Air Cleaner Duct 111-2
660-3-2919 Plate, Circuit Breaker Mount 32-4
660-3-2920-A Mount, Accelerator Pedal - 4.2L, V6 3-9
660-3-2921 Mount, Hydraulic Pump - Upper Half 84-2
660-3-2922 Mount, Hydraulic Pump - Lower Half 84-1
660-3-2923 Bracket, Relay Mounting 3-5
660-3-3024 Handrail Assembly, R/H, CE - Opt. 219-1
660-3-3025 Handrail Assembly, L/H, CE - Opt. 219-1
660-4-0008 Arm, Lift Front - Standard Conveyor (Wldmt) 210-1
660-4-0008 Arm, Lift Front - Wldmt 212-1
660-4-0008-15 Key Stock 201-2
660-4-0008-15 Keystock 1-11
660-4-0009 Arm, Lift Rear - Wldmt 211-1
660-4-0010-1 Pump, Hydraulic 83-15
660-4-0010-1 Pump, Hydraulic 85-1
660-4-0010-1 Pump, Hydraulic 87-12
660-4-0010-1 Pump, Hydraulic - Ford 300, Perkins 90-75
660-4-0010-10 Filter, Hydraulic 233-24
660-4-0010-10 Filter, Hydraulic w/ Indicator 90-91
660-4-0010-10 Filter, Hydraulic with Indicator 92-67
4-3-80 CD314
Rev 29
Chapter 4

660-4-0010-10 Filter, Hydraulic, w/ Indicator 81-14
660-4-0010-12 Valve, Ball 81-8
660-4-0010-12 Valve, Ball 90-66
660-4-0010-12 Valve, Ball 91-66
660-4-0010-12 Valve, Ball ¼ Turn 92-62
660-4-0010-12 Valve, Ball ¼ Turn 93-62
660-4-0010-12 Valve, Ball ¼ Turn 94-62
660-4-0010-19 Element, Hydraulic Filter 81-15
660-4-0010-1K Seal Kit 85-
660-4-0010-2 Valve, Control - Conveyor Lift 92-14
660-4-0010-2 Valve, Control Conveyor Lift 90-35
660-4-0010-20 Valve, Relief 90-22
660-4-0010-20 Valve, Relief 91-22
660-4-0010-20 Valve, Relief 92-23
660-4-0010-20 Valve, Relief 93-23
660-4-0010-20 Valve, Relief 94-23
660-4-0010-20 Valve, Relief 103-19
660-4-0010-20 Valve, Relief 104-19
660-4-0010-2K Hardware Kit (Less Control Valve Handles) (Part of 660-4-0010-6) 99-34
660-4-0010-3 Valve, Holding 90-13
660-4-0010-3 Valve, Holding 91-13
660-4-0010-3 Valve, Holding 95-6
660-4-0010-3 Valve, Holding 96-15
660-4-0010-3 Valve, Holding 97-15
660-4-0010-3 Valve, Holding 98-6
660-4-0010-30 Manifold, Hydraulic, Large 90-57
CD314 4-3-81
Rev 29
Chapter 4

660-4-0010-33 Manifold, Hydraulic, Small 99-15
660-4-0010-6 Valve, Control (Directional) 99-9
660-4-0010-6S Reinforce, Lip Seal 102-
660-4-0010-9 Motor, Hydraulic 99-35
660-4-0010-9K Seal Kit, Hydraulic Motor 100-
660-4-0010-K Service Kit, Control Valve 102-
660-4-0013-11 Filler, Cap 81-2
660-4-0013-19 Level, Sight Gauge 81-3
660-4-0132-10 Fitting, Grease 210-7
660-4-0132-2 Bushing, Sleeve 212-5
660-4-0132-3 Washer, Thrust 210-10
660-4-0132-4 Wheel, V-Groove, w/ Roller Bearing 210-9
660-4-0132-9 Follower, Cam 210-8
660-4-0132-9 Follower, Cam 212-8
660-4-0137-10 Pin, Roll 202-9
660-4-0137-11 Cable, Aircraft 219-15
660-4-0137-11 Cable, Aircraft (Not Illustrated) 227-20
660-4-0137-12 Pin, Detent 214-7
660-4-0137-12 Pin, Detent 215-7
660-4-0137-12 Pin, Detent 216-14
660-4-0137-12 Pin, Detent 217-14
660-4-0137-12 Pin, Detent 218-14
660-4-0137-12 Pin, Detent 219-11
660-4-0137-12 Pin, Detent 220-14
660-4-0137-12 Pin, Detent 221-14
660-4-0137-12 Pin, Detent 222-14
660-4-0137-12 Pin, Detent 223-14
660-4-0137-12 Pin, Detent 225-7
660-4-0137-12 Pin, Detent 226-11
4-3-82 CD314
Rev 29
Chapter 4
660-4-0137-12 Pin, Detent 229-21

660-4-0137-12 Pin, Detent, ½ x 3 227-3
660-4-0137-20 Sleeve, Nico Press 219-10
660-4-0137-20 Sleeve, Nico Press (Not Illustrated) 227-19
660-4-0138 Handrail Assembly, R/H, 32" 219-1
660-4-0154-10 Key Stock 200-2
660-4-0154-10 Key Stock 199-6
660-4-0154-5 Nut, Jam, Castellated 199-4
660-4-0154-9 Key Stock 199-9
660-4-0182 Step, Front Upper - UAL Spec (Wldmt) 16-3
660-4-0254 Handrail, L/H - Standard (Wldmt) 215-4
660-4-0300 Handrail Weldment - R/H Standard 219-2
660-4-0300 Handrail, R/H - Standard (Wldmt) 214-4
660-4-0509-18 Mini-Strut 15-14
660-4-0532-1 Valve, Solenoid, Hydraulic - Opt. 92-77
660-4-0532-2 Switch, Limit (Honeywell) 78-
660-4-0532-2 Switch, Limit (Honeywell) - Opt. 79-4
660-4-0532-5 Arm, Switch Actuator for Limit - Opt. 79-3
660-4-0600-5 Bumper 224-14
660-4-0649 Seat, Wood, One Arm 11-1
660-4-0649-1 Slides, Seat (Set of 2) 11-2
660-4-0649S Seat, Wood, Two Arms 11-1
660-4-0712-4 Clamp, Hose 128-
660-4-0732-7 Shifter, Morse 47-1
660-4-0732-7 Shifter, Morse 48-1
CD314 4-3-83
Rev 29
Chapter 4
660-4-0732-7 Shifter, Morse - Perkins, Ford 300, Deutz 41-1

660-4-0741-5 Breaker, Circuit (20 AMP) 32-1
660-4-0741-5 Breaker, Circuit (20 AMP) (Fuel Heater) 34-14
660-4-0741-5 Breaker, Circuit (20 AMP) (Ignition) 34-9
660-4-0741-5 Breaker, Circuit (20 AMP) (Lights) 34-8
660-4-0741-5 Breaker, Circuit (20 AMP) (Starter) 34-7
660-4-0741-5 Breaker, Circuit (20 Amp.) 31-6
660-4-0741-7 Block, Terminal (CE Opt.) 204-14
660-4-0741-8 Strip, Marker 204-17
660-4-0745-12 Joint, Ball 53-13
660-4-0745-12 Joint, Ball 54-11
660-4-0745-12 Joint, Ball 55-11
660-4-0745-12 Joint, Ball 56-8
660-4-0745-12 Joint, Ball 58-12
660-4-0745-12 Joint, Ball 59-5
660-4-0745-13 Joint, Ball 52-17
660-4-0745-13 Joint, Ball - Throttle 60-8
660-4-0753-14 Box, Wire Way - Electric 204-13
660-4-0753-15 Flange, End - Electric 204-11
660-4-0753-2 Relay, Electric Belt Control 204-15
660-4-0753-2 Relay, Electric Belt Control - Opt. 31-16
660-4-0753-3 Base, Socket - Electric/Octagon 204-16
660-4-0753-3 Base, Socket - Electric/Octagon - Opt. 31-12
660-4-0753-3 Base, Socket Electric - Octagon 33-3
660-4-0768-9 Pin, Roll (Note 1) 203-6
660-4-0790-10 Knob, Black Plastic 99-2
660-4-0790-10 Knob, Black Plastic (Note 1) 203-2
660-4-0790-11 Pin, Clevis 99-24
660-4-0790-11 Pin, Clevis 202-4
660-4-0790-11 Pin, Clevis 203-16
660-4-0909 Handrail Assembly, L/H, 32" 219-1
4-3-84 CD314
Rev 29
Chapter 4
660-4-0969 Handrail Weldment - L/H 219-2

660-4-1004 Frame Weldment, 660-1, -13, -14 1-
660-4-1004 Frame Weldment, 660-1, -13, -14 8-1
660-4-1005 Rail, Frame, L/H (660) 1-2
660-4-1006 Rail, Frame, R/H (660) 1-3
660-4-1007 Bumper, Steel Front 1-1
660-4-1008 Frame Weldment, 660-42 - Reduced Conveyor Height 8-1
660-4-1008 Frame Weldment, 660-42 - Reduced Conveyor Height - Opt. 1-
660-4-1008-1 Bracket, Front Cylinder 3-16
660-4-1015 Crossmember, Chassis Lift Arm - Wldmt 1-6
660-4-1016 Crossmember, Front Safety Prop 1-14
660-4-1033 Fender, Left Center 4-12
660-4-1034 Fender, Right Center 8-13
660-4-1035 Fender, Left Rear 4-15
660-4-1036 Fender, Right Rear 8-15
660-4-1037 Fender, Hydraulic - Left Front 4-9
660-4-1038 Fender, Right Front 8-10
660-4-1045 Tank, Hydraulic Assembly 81-1
660-4-1049 Bracket, Fuel Tank 145-2
CD314 4-3-85
Rev 29
Chapter 4

660-4-1050 Axle, Steer 66-1
660-4-1050 Axle, Steer 67-8
660-4-1050 Axle, Steer 68-1
660-4-1050-10 Nut, Axle 67-6
660-4-1050-14 Tie Rod Assembly 67-9
660-4-1050-16 Plug (Spindle & Plug Assembly) 67-10
660-4-1050-16 Spindle (Spindle & Plug Assembly) 67-11
660-4-1050-17 Nut, Lock 67-12
660-4-1050-19 Bearing and Race Kit, Inner 67-14
660-4-1050-1L Knuckle Assembly, L/H 67-7
660-4-1050-1R Knuckle Assembly, R/H 67-7
660-4-1050-20 Hub and Rotor 67-15
660-4-1050-21 Bearing and Race Kit, Outer 67-16
660-4-1050-22 Nut, Wheel Bearing w/ Pin 67-17
660-4-1050-23 Washer, Lock 67-18
660-4-1050-24 Nut, Wheel Bearing 67-19
660-4-1050-25 Cap, Hub 67-20
660-4-1050-26 Seal, Oil 67-13
660-4-1050-29 Socket Kit 67-4
660-4-1050-30 Shield, L/H Caliper Mounting Bracket 76-
660-4-1050-31 Shield, R/H Caliper Mounting Bracket 76-
660-4-1050-9 Stop, Axle 67-5
660-4-1051 Axle, Drive 70-3
660-4-1051-10 Plug, Cover (Note 3) 69-31
660-4-1051-11 Seal, Rear Hub 69-10
660-4-1051-11 Seal, Rear Hub 71-1
660-4-1051-12 Bolt, Carrier Cover (Note 3) 69-29
660-4-1051-14 Bearing and Cup 69-16
4-3-86 CD314
Rev 29
Chapter 4
660-4-1051-15 Bolt, Drive Gear 69-23

660-4-1051-16 Lock, Differential Shaft 69-27
660-4-1051-17 Drum and Hub Assembly 69-8
660-4-1051-19 Nut, Brake Mounting 69-11
660-4-1051-2 Washer, Pinion Nut 69-42
660-4-1051-22 Stud, Drive Axle Hub (36847) 69-3
660-4-1051-23 Shaft, Axle R/H 69-4
660-4-1051-23 Shaft, Axle R/H 71-5
660-4-1051-24 Shaft, Axle L/H 69-4
660-4-1051-24 Shaft, Axle L/H 71-5
660-4-1051-26 Nut, Rear Axle Spindle 69-5
660-4-1051-27 Washer, Lock 69-6
660-4-1051-28 Adaptor, Stud Nut 69-2
660-4-1051-29 Nut, Stud 69-1
660-4-1051-3 Bearing, Inner Pinion 69-34
660-4-1051-30 Stud, Wheel 69-12
660-4-1051-32 Differential Case Assembly 69-44
660-4-1051-33 Service Kit, Differential Case (Note 6) 69-
660-4-1051-34 Service Kit, Differential Case Assembly (Note 5) 69-
660-4-1051-35 Service Kit, Drive Gear and Pinion (Note 4) 69-
660-4-1051-36 Service Kit, Differential Disc and Plates (Note 7) 69-
660-4-1051-37 Service Kit, Pinion and Bearing Adjusting Shims (Note 8) 69-
660-4-1051-38 Service Kit, Differential Adjusting Shims (Note 9) 69-
660-4-1051-4 Seal, Rear Axle 69-40
660-4-1051-49 Cover Assembly, Carrier (Note 3) 69-30
660-4-1051-5 Baffle, Pinion Bearing 69-36
660-4-1051-6 Bearing, Pinion 69-38
660-4-1051-7 Flange Yoke End Assembly 69-41
660-4-1051-8 Slinger, Pinion 69-39
660-4-1051-9 Nut, Pinion 69-43
660-4-1097 Mount, Hyd. Pump, 4.236 120-2
660-4-1097 Mount, Hyd. Pump, 4.236 126-6
CD314 4-3-87
Rev 29
Chapter 4
660-4-1097 Mount, Hydraulic Pump 87-10

660-4-1097 Mount, Hydraulic Pump, 4.236 85-2
660-4-1177 Hose, 97" Pump Suction (Hyd. Tank to Hyd. Pump) 87-19
660-4-1177 Hose, 97" Pump Suction (Hyd. Tank to Hyd. Pump) (Perkins) 90-73
660-4-1187 Bracket, Hydraulic Pump Mounting 85-2
660-4-1324 Bracket, Hyd. Pump Mounting - Onan 85-2
660-4-1473 Tank Assembly, Hydraulic w/ Heater 82-1
660-4-1602 Arm, Lift, Rear - BAW - Opt. (Wldmt) 211-1
660-4-1617 Handrail, Fixed - L/H 228-1
660-4-1621 Crossmember, Lift Arm - Wldmt - Opt. 1-6
660-4-1628 Guard, Mesh Operator - OPT-GUA-020 4-19
660-4-1633 Frame Wldmt, 3 Hole Tail Light - Opt. 1-
660-4-1634 Guard, Fan and Belt - Onan 161-20
660-4-1635 Shroud, Fan-British Air 161-13
660-4-1811 Radiator, Cross Flow - Perkins 161-1
660-4-1811 Radiator, Cross-Flow - Perkins 169-1
660-4-1811 Radiator, Cross-Flow (Perkins) 170-9
660-4-1903 Panel, L/H Body - Enlarged Battery Opening - Opt. 4-12
660-4-1907 Guard, Operator w/o Overhead - LP Opt. 5-18
660-4-1930 Guard, Radiator Fan Assembly-Gas 161-12
660-4-1930 Guard, Radiator Fan Assy - Gas 161-20
660-4-1934 Guard, Radiator Fan Assy - Perkins 161-20
660-4-1940 Mount, Gas Engine Radiator 161-9
4-3-88 CD314
Rev 29
Chapter 4

660-4-1975 Crossmember, Rear 1-7
660-4-1976 Prop, Rear Safety 213-2
660-4-2105 Shield, Gas Exhaust 137-12
660-4-2105 Shield, Gas Exhaust 143-
660-4-2284 Bracket, Engine Mounting L/H 114-6
660-4-2285 Bracket, Engine Mounting R/H 114-5
660-4-2288 Rack, Oil Cooler - Wldmt 233-13
660-4-2288 Rack, Oil Cooler Weldment - Deutz 167-4
660-4-2310 Bumper, Front No Turn Signals - UAL Spec 16-5
660-4-2338 Step, Front Lower - UAL Spec (Wldmt) 16-1
660-4-2342 Cover, Front Bottom - Conveyor 195-14
660-4-2342 Cover, Front Bottom - Conveyor - Opt. 191-21
660-4-2358 Guard, Fan Belt - Deutz 123-5
660-4-2439 Rail, Fixed Top Left Side 230-13
660-4-2449 Harness, Main Deutz-Tier II 29-29
660-4-2449 Harness, Wire - Deutz Chassis (Modified for Cummins) 34-3
660-4-2496 Harness, Wiring - Perkins 1004 30-24
660-4-2505 Panel, L/H Body - Battery Access w/ Hole 6-12
660-4-2519 Handrail Weldment, L/H - UAL Spec. 224-1
660-4-2537 Fender, Left Center, LP 5-12
660-4-2543 Lever Assembly - Transmission Modulator Cable 60-7
660-4-2580 Guard, Operator, Solid Metal - OPT-GUA- 035 4-19
660-4-2647 Tube, Female Telescopic (Note 2) 222-36
660-4-2647 Tube, Female, Telescopic (Note 2) 223-36
660-4-2648 Tube, Male, Telescopic 222-35
660-4-2657 Window, Fixed Side - 660 12-13
660-4-2672 Guard, Mesh Operator, 32" Height - OPT-GUA-046 4-19
660-4-2830 Conveyor Weldment - Standard 188-1
CD314 4-3-89
Rev 29
Chapter 4

660-4-2831 Conveyor Weldment - Narrow Opt. 214-1
660-4-2832 Conveyor Weldment - Short (20 ft.) Opt. 214-1
660-4-2835 Gusset, Right Front Fender 660 1-13
660-4-2857 Guard, Overhead - Opt. (Wldmt) 4-18
660-4-2888 Box, Canvas Cover Storage 1-17
660-4-2901 Mount, Engine R/H - Frame Half 106-2
660-4-2902 Mount, Engine L/H - Frame Half 106-3
660-4-2985 Closeout, LF, Headlight 6-6
660-4-2985 Closeout, LF, Headlight - Opt. 4-22
660-4-2985 Closeout, LF, Headlight Assembly 38-14
4-3-90 CD314
Rev 29
Chapter 4
660-4-2986 Cover, Accelerator Box 26-22

660-4-3004 Step, Front - Wldmt 17-4
660-4-3005 Handrail - Wldmt 17-5
660-4-3013 Pipe to Air Filter 131-14
660-4-3015W Panel, Instrument (Wldmt) - 4.2L w/ Fuel Gauge - Opt. 26-1
660-4-3022 Tube Assembly, Female Telescopic w/ Quick Release Pin 222-36
660-4-3032-1 Door, Skin 13-1
660-4-3032-10 Center, Inside Door 13-5
660-4-3032-11 Hinge, Door - Male Half 13-13
660-4-3032-12 Bar, Flat - Door 13-12
660-4-3032-2 Tube, Rear Vertical Door 13-9
660-4-3032-3 Tube, Top Horizontal Door 13-8
660-4-3032-4 Tube, Front Vertical Door 13-7
660-4-3032-5 Tube, Middle Diagonal Door 13-6
660-4-3032-6 Tube, Lower Middle Diagonal 13-4
660-4-3032-7 Tube, Bottom Vertical Door 13-3
660-4-3032-8 Tube, Bottom Horizontal Door 13-2
660-4-3032-9 Tube, Bottom Horizontal 13-11
660-4-3035 Harness, Main - 660-4.2 26-7
660-4-3035 Harness, Main - 660-4.2 27-7
660-4-3038 Bracket, Mounting, Heater 12-18
660-4-3039 Harness, Main - Perkins 37-16
660-4-3039 Harness, Wiring - Perkins Tier II 30-24
660-4-3060 Conveyor Weldment - Standard - CE Opt. 188-1
660-4-3072 Cover, Instrument Panel Button, (Air Canada) - Opt. 30-23
660-4-3076 Frame Weldment, Ford 4.2 1-
660-4-3076 Frame Weldment, Ford 4.2 8-1
660-4-3078 Handrail - Wldmt, Single Step 18-5
CD314 4-3-91
Rev 29
Chapter 4
660-4-3250 Tank, LP 12 x 60 SGCW 152-2

660-4-3261 Transmission, Durst SAE #4 113-4
660-4-3261-1 Harness, Transmission - Durst 42-2
660-4-3273K Frame Wldmt Kit, 660-23, -24, -25D 1-
660-4-3306 Cradle Weldment, Radiator 166-3
660-4-3307 Bracket, Radiator - LH 166-12
660-4-3308 Bracket, Radiator - RH 166-17
660-4-3317 Shroud, Fan 166-31
660-4-3318 Pipe, Air Intake 133-15
660-4-3319 Pipe, Tail (660-D25) 140-7
660-4-3456 Transmission, C-6 2-Speed, 1st & 2nd Gear Only - Opt. (Northwest) 106-1
660-5406-P-04 Plug, ¼MP 90-59
660-5406-P-04 Plug, ¼MP 91-59
660-6-0004-14 Sprocket, Drive Roller 199-8
660-6-0004-15 Bearing, Take-Up 183-6
660-6-0004-15 Bearing, Take-Up 188-11
660-6-0004-15 Bearing, Take-Up 189-13
660-6-0004-15 Bearing, Take-Up 190-7
660-6-0004-16 Bearing, Flange 183-3
660-6-0004-16 Bearing, Flange 188-8
660-6-0004-16 Bearing, Flange 189-1
660-6-0004-16 Bearing, Flange 190-1
660-6-0004-17 Chain, ½ Link Conveyor Drive 200-12
660-6-0004-18 Chain, Drive Roller 199-10
660-6-0004-18 Chain, Drive Roller 4ft. 201-6
660-6-0004-19 Link, Master 199-11
660-6-0004-19 Link, Master 200-13
660-6-0004-19 Link, Master 201-8
660-6-0004-20 Roller, 24" 183-11
660-6-0004-20 Roller, 24" 188-10
660-6-0004-21 Roller, 24" x 1-7/8" 183-12
4-3-92 CD314
Rev 29
Chapter 4
660-6-0004-22 Roller, 22" 183-12

660-6-0004-22 Roller, 22" 188-7
660-6-0004-22 Roller, 22" 189-5
660-6-0004-22 Roller, 22" 190-5
660-6-0004-22 Roller, 22" (Note 1) 183-13
660-6-0004-22 Roller, 22" (Note 1) 183-13
660-6-0004-22 Roller, 22" (Note 2) 183-13
660-6-0004-22 Roller, 22" (Note 2) 183-13
660-6-0004-23 Belt, 24" x 588" - Conveyor 188-2
660-6-0004-23 Belt, 24" x 588" Conveyor 189-15
660-6-0004-23 Belt, 24" x 588" Conveyor 190-14
660-6-0004-24 Lacing, Alligator (4 pcs.) 188-3
660-6-0004-25 Rod, Threaded ¾" x 11" 188-14
660-6-0004-25 Rod, Threaded ¾" x 11" 190-11
660-6-0004-25 Rod, Threaded ¾" x 9" 189-11
660-6-0004-27 Pin, Roll 190-9
660-6-0004-27 Pin, Roll 222-42
660-6-0004-27 Pin, Roll 223-42
660-6-0004-27 Pin, Roll (Electric Control) 189-12
660-6-0004-27 Pin, Roll (Manual Control) 189-12
660-6-0004-30 Belt, Conveyor, 2 Ply, 50 Ft. 188-
660-6-0005 Conveyor Weldment 183-1
660-6-0005 Conveyor Weldment - Opt. 214-1
660-6-0581-25 Belt, Safety (Non-Retractable) 11-4
660-6-0581-26 Bumper, Solid - Conveyor 183-19
660-6-0582-26 Bumper, Rubber Lift Arm 1-21
660-6-0800 Rail, Conveyor L/H 184-11
660-6-0801 Rail, Conveyor R/H 184-1
660-6400-08-08-0 Fitting, Straight 8MJIC-8MSAE O-Ring 90-56
660-6602-06-06-06 Fitting, Tee 3/8" MT - 3/8" 37° FSwivel - 3/8" MT 90-50
660-ND-1326 Hose, Lower Radiator 161-6
660-ND-1329 Pipe, Exhaust - Onan 143-4
CD314 4-3-93
Rev 29
Chapter 4

660-ND-1361 O-Ring, Carb. Air Horn 128-
660-ND-1361 O-Ring, Carburetor Air Horn 129-15
660-ND-1361 O-Ring, Carburetor Air Horn 181-
660-ND-1371 Gauge, Hydraulic Pressure 90-61
660-ND-1372 Fitting, Brake Line 74-10
660-ND-1373 U-nut, ¼" 15-12
660-ND-1375 Cable, Accelerator w/ Boot 53-12
660-ND-1376 Cable, Shifter 46-2
660-ND-1376 Cable, Shifter, 41-2
660-ND-1379 Cylinder, Wheel - R/H 77-16
660-ND-1380 Cylinder, Wheel - L/H 77-16
660-ND-1392 Brake Adjusting Kit, L/H 77-
660-ND-1393 Brake Adjusting Kit, R/H 77-
660-ND-1394 Brake Springs Kit 77-
660-ND-1396 Valve, Body Electric 100-16
660-ND-1396 Valve, Electric Body 90-88
660ND-1397 Adapter, Brake 75-5
660-ND-1397 Adapter, Brake 74-5
660-ND-1433 Hose, 22" (Electric Controls) - Opt. 92-74
660-ND-1437 Hose, 34" (Control Valve to Manifold) 94-16
660-ND-1437 Hose, 34" OAL (Pump to Blkhd) (Deutz, Ford 4.2) 92-34
660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) 91-71
660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) (Deutz) 90-71
660-ND-1438 Box and Cover, Switch - Electric Control, 3 Hole 204-7
4-3-94 CD314
Rev 29
Chapter 4

660-ND-1441 Nameplate, Stop 204-6
660-ND-1442 Nameplate, Forward 204-5
660-ND-1443 Nameplate, Reverse 204-4
660-ND-1445 Block, Contact - NC - Opt. 25-19c
660-ND-1445 Block, Contact - NC - Opt. 25-21
660-ND-1446 Hinge, Fuel Tank Access Door 15-10
660-ND-1450 Belt, Onan Hydraulic Pump 85-6
660-ND-1490 Relief, Strain ½ x ½ NPT (CGB194) 207-6
660-ND-1491 Cable, 14 Gauge 2 Conductor Wire, 30" Long 207-7
660-ND-1504 Filter, Water Separator - Hydraulic 81-
660-ND-1505 Bumper, Plastic 231-8
660-ND-1641 Hose to Conveyor Drive Motor - Narrow 101-9
660-ND-1641 Hose, Conveyor (Narrow & Std BAW) 120" 100-
660-ND-1642 Spring, 16" Euro Handrail 220-6
660-ND-1646 Belt, (Same as T6-9011-576) 85-6
660-ND-1676 Button, Locking - Red - Opt. 25-19b
660-ND-1676 Button, Locking - Red - Opt. 25-20
660-ND-1677 Cable, Brake Long 95" 78-
660-ND-1678 Cable, Brake Short 51" 78-
660-ND-1679 Equalizer 78-
660-ND-1812 Pipe, Exhaust - 4.236 143-4
660-ND-1816 Magnet, 60" Rear 22-
CD314 4-3-95
Rev 29
Chapter 4
660-ND-1906 Hose, Coolant Byp. Sys. (Breather Vent to Air Cleaner) 105-33*
660-ND-1906 Hose, Coolant Bypass System - Gas (Breather Vent to Air Cleaner) 161-
660-ND-1908 Fastener, ¼-Turn Slotted 15-11
660-ND-1909 Hinge, 30" Hyd./Battery Access Door 15-9
660-ND-1920 Relief, Strain ½ x ¾ NPT (CGB294) 204-12
660-ND-1921 Nut, Lock - ¾" Strain Relief 205-1
660-ND-1982 Cover, Vacuum Pump 116-8
660-ND-1983 Gasket, Vacuum Pump Cover 116-9
660-ND-2126 Boot, Rubber, Accelerator Cable 59-
660-ND-2204 Light, Back-Up - Opt. 62-5
660-ND-2212-02 Line, Transmission #2 (660) 163-8
660-ND-2212-04 Line, Hydraulic #4 (660) 96-6
660-ND-2212-06 Line, Hydraulic #6 103-13
660-ND-2212-1 Line, Fuel #1 (660) 146-8
660-ND-2212-11 Line, Hydraulic, #11 (660) 90-65
4-3-96 CD314
Rev 29
Chapter 4

CD314 4-3-97
Rev 29
Chapter 4

660-ND-2212-28 Line, Hydraulic (#28) 101-10
660-ND-2213-1 Line, Fuel #1 - SS (CE Opt.) 146-8
660-ND-2213-10 Line, Hydraulic #10 - SS (CE Opt.) 90-95
660-ND-2213-11 Line, Hydraulic, #11 - SS (CE Opt.) 90-65
4-3-98 CD314
Rev 29
Chapter 4

660-ND-2213-2 Line, Transmission #2 - SS (CE Opt.) 163-8
660-ND-2213-25 Line, Hydraulic #25 - SS - Opt. 81-17
CD314 4-3-99
Rev 29
Chapter 4

660-ND-2213-28 Line, Hydraulic (#28) (SS Opt.) 101-10
660-ND-2215 Relief, Strain 3/8 x ½ NPT 80-12
660-ND-2215 Relief, Strain 3/8 x ½ NPT - Opt. 1-24
660-ND-2215 Relief, Strain 3/8 x ½ NPT (CGB116) 156-44
660-ND-2216 Spring, 7" Extension 224-3
660-ND-2277 Fan Kit - Perkins 1004 116-22
660-ND-2278 Hub Fan Kit - Perkins 1004 116-21
660-ND-2278 Hub Kit, Fan - Perkins 1004 176-4
660-ND-2548 Line, Fuel/Water Separator - Southwest Opt. 155-9
4-3-100 CD314
Rev 29
Chapter 4
660-ND-2822-1 Hose, 18" 8FJIC 90-8FJIC Ends 90-58

660-ND-2822-3 Hose, 13" 8FJIC 45° Ends 91-60
660-ND-2823 Battery, Interstate, Group 31 (CE Opt.) 63-1
660-ND-2824 Alternator, Delco 130A 120-1
660-ND-2843 Cable, Shifter (Morse Shift Inhibitor) 43-5
660-ND-2843 Cable, Shifter (Morse Shifter Inhibitor) - Opt. 41-2
660-ND-2849 Test Port x ¼ Male NPT Connector 93-41
660-ND-2850 Fitting, Test Port X 6FJ Connector 92-53
660-ND-2850 Test Port x ¼Male NPT Connector 92-41
660-ND-5000 Line, Fuel - Deutz DFL01 168-5
660-ND-5000 Line, Fuel Duetz (DF101) 233-4
660-ND-5003 Line, Fuel Diesel 159-18
661-1-0032 Belt, 57" - Extended Conveyor - Opt. 188-2
661-1-0033 Hose to Conveyor Drive Motor - Extended 101-9
661-3-0028 Linkage, Rear 202-6
661-3-0028 Linkage, Rear - Extended Conveyor Opt. 99-30
661-4-0016 Handrail, L/H - Extended (Wldmt) - Opt. 215-4
661-4-2006 Handrail Assembly, L/H, Extended, CE - Opt. 219-1
661-4-2820 Handrail Weldment - R/H Extended 219-2
661-4-2820 Handrail, R/H - Extended (Wldmt) - Opt. 214-4
661-4-2833 Conveyor Weldment - Extended (30 ft.) Opt. 214-1
CD314 4-3-101
Rev 29
Chapter 4
661-4-2833 Conveyor Weldment - Extended 30 Ft. - Opt. 188-1

661-4-3061 Conveyor Weldment - CE Extended 188-1
663-1-0005-25 Tube, Lift Arm Anchor - Narrow Conveyor 185-14
663-1-0005-28 Channel, Conveyor Crossmember - Narrow 185-15
663-1-0144 Roller, Drive - Narrow Conveyor 201-11
663-1-0173 Angle, End - Narrow Conveyor 185-7
663-1-0175 Gusset, Rear Lift Arm 185-3
663-1-0338 Bearing, 1" Pillow Block 192-10
663-1-0808 Bracket, Crowder Roller - Narrow Conveyor 185-4
663-1-0809 Bracket, Take-Up Bearing - Narrow Conveyor 185-5
663-1-0843 Retainer, Friction Clip 220-28
663-1-2269 Cap, ¾" Water Pipe (Galvanized) 220-25
663-1-2272 Gusset, Rear Pivot Arm - Handrail Wldmt 220-11
663-1-2274 Bumper, Protective Handle 220-24
4-3-102 CD314
Rev 29
Chapter 4

663-1-2334 Guard, L/H Finger - Narrow Conveyor - Opt. 192-7
663-1-2334 Guard, L/H Finger - Narrow Conveyor - UAL 195-2
663-1-2335 Guard, R/H Finger - Narrow Conveyor - Opt. 192-11
663-1-2335 Guard, R/H Finger - Narrow Conveyor - UAL 195-1
663-2-0803 Cap, End Rear L/H - Narrow Conveyor (Vendor Installed) 187-9
663-2-0804 Cap, End Rear R/H - Narrow Conveyor (Vendor Installed) 187-7
663-2-0807 Bracket, Drive Roller - Narrow Conveyor 185-19
663-2-0808 Guard, Left Toe, Handrail - British 221-3
663-2-0809 Guard, Right Toe, Handrail - (BAW) 220-3
663-2-0809 Guard, Right Toe, Handrail - British Air 222-3
663-2-2264 Slider, Mid - Handrail Wldmt 220-32
663-2-2265 Rail, Mid - Handrail 220-31
663-2-2315 Pad, Front Side - Narrow Conveyor 195-3
663-2-2671 Pad Assembly, R/H Side 192-16
663-2-2671 Pad Assembly, R/H Side - Opt. 191-18
663-2-2672 Pad Assembly, L/H Side 192-2
CD314 4-3-103
Rev 29
Chapter 4
663-2-2672 Pad Assembly, L/H Side - Opt. 191-4

663-2-2683 Guard, V-Groove Caster Narrow L/H 192-19
663-2-2684 Guard, V-Groove Caster Narrow R/H 192-18
663-2-2782 Bar, Tie Brace 186-8
663-2-2802 Anchor, Front Lift Crossmember 187-11
663-2-2802 Conveyor, Crossmember Narrow 186-11
663-2-2803 Crossmember, Narrow Conveyor - Wldmt 187-13
663-2-3248 Mount, Frame Valve, Narrow 99-13
663-3-0810 Bracket, Pillow Block/Crowder Roller 185-20
663-3-0812 Bracket, Motor Mount - Narrow Conv. (Wldmt) 185-21
663-3-0815 Channel, Aligner 185-11
663-3-0843 Arm, Left Rear Pivot - Handrail Wldmt (British) 230-4
663-3-0844 Arm, Left Mid Pivot, Handrail - British 221-17
663-3-0844 Arm, Left Mid Pivot, Handrail - British - (CE Opt.) 223-17
663-3-0845 Arm, Right Mid Pivot, Handrail - (BAW) - CE Opt. 229-6
663-3-0845 Arm, Right Mid Pivot, Handrail - British - (CE Opt.) 220-17
663-3-0846 Arm, Right Front Pivot, Handrail - (BAW) 229-4
663-3-0846 Arm, Right Front Pivot, Handrail - British 220-20
663-3-0847 Arm, Left Front Pivot, Handrail - British - (CE Opt.) 221-20
663-3-2318 Bumper, D-Style 6" - White Urethane 192-9
663-3-2319 Plate, Conveyor - D-Bumper 192-8
663-3-2319 Plate, Conveyor D-Bumper 195-6
663-3-2605 Bumper, D-Style 8" L/F - Narrow Conveyor 192-9
663-3-2605 Bumper, D-Style 8" L/F - Narrow Conveyor - Opt. 191-9
663-3-2607 Guard, Front Roller, L/H Square - Narrow 192-7
4-3-104 CD314
Rev 29
Chapter 4
663-3-2608 Guard, Front Roller, R/H Square - Narrow 192-11

663-3-2668 Bumper, D-Style 8" R/F - Narrow Conveyor 192-13
663-3-2668 Bumper, D-Style 8" R/F - Narrow Conveyor - Opt. 191-13
663-4-0008 Arm, Lift, Front - Narrow Conveyor (Wldmt) 210-1
663-4-0009 Arm, Lift, Rear - Narrow Conv. (Wldmt) 211-1
663-4-0009 Arm, Lift, Rear (Narrow) - Wldmt 100-10
663-4-0800 Rail, Conveyor L/H 185-1
663-4-0801 Rail, Conveyor R/H 185-10
663-4-0801 Rail, Conveyor R/H 186-10
663-4-1015 Crossmember, Chassis Lift Arm - Narrow Conv. - Opt. (Wldmt) 211-9
663-4-1015 Crossmember, Chassis Lift Arm - Wldmt (Narrow Conveyor Option) 1-6
663-4-1602 Arm, Lif, Rear - Narrow, BAW - Opt. (Wldmt) 211-1
663-4-2261 Rail, Top Left Side - Wldmt 221-15
663-4-2262 Rail, Top Right Side - Wldmt 220-15
663-4-2263 Cap, End, Front R/H - Wldmt 191-16
663-4-2264 Cap, End, Front L/H - Wldmt 191-8
663-4-2268 Guard, Finger - Rear Weld Assembly 196-9
663-4-2270 Arm, Left Rear Pivot - Handrail Wldmt 221-13
663-4-2271 Arm, Right Rear Pivot - Handrail Wldmt 220-13
663-4-2700 Rail, 20 Ft. Conveyor L/H 187-10
663-4-2701 Rail, 20 Ft. Conveyor R/H 187-1
663-4-2702 Handrail, L/H, Short - Narrow Opt. (Wldmt) 215-4
663-4-2703 Handrail, R/H - Short (Wldmt) - Opt. 214-4
663-4-2704 Tube, Side Rail - Wldmt (Note 2) 216-8
CD314 4-3-105
Rev 29
Chapter 4
663-4-2787 Cover, Conveyor Front Bottom w/ Hydraulic - Opt. 191-21

663-4-2788 Crossmember, Conveyor Lift Arm - Narrow 194-11
663-4-2831 Conveyor Weldment - Narrow 190-15
663-4-3214 Arm, Lift, Front - Narrow Conveyor - Opt. (Wldmt) 210-1
663-4-3215 Arm, Lift, Rear - Narrow Conv. - Opt. (Wldmt) 211-1
663-4-3285 Conveyor Weldment - Narrow (HAN-002) 190-15
663-4-3285 Conveyor Weldment, Narrow 224-24
663-6-0005 Conveyor Weldment - Narrow Opt. (Gas) 214-1
663-6-0005 Conveyor, Narrow - Wldmt 100-8
663-6-2710 Conveyor Weldment - Narrow Opt. (Deutz/Perkins) 214-1
663-6-2710 Conveyor Weldment, Narrow - Deutz/Perkins 192-1
663-6-2783 Conveyor Weldment - Narrow Opt. (BAW) 214-1
663-6-2783 Conveyor Wldmt - Narrow Opt. (BAW) 229-1
666-1-1255 Hose, 70" Pump Pressure (Pump to Blkhd) (Perkins) 92-34
6MP-3/8 Fitting, 6MP - 3/8 Hose Barb 82-
6MP-6FP-90 Fitting, 6MP-6FP-90 82-7
4-3-106 CD314
Rev 29
Chapter 4

7/16-14 x 2¼ Bolt, Allen Head Ø 7/16"-14 x 2¼" Long 232-30
8/32 x ½ Screw, Cap Ø 8/32 x ½" Long 44-18
8/32 x 5/8 Screw, Round Head Ø 8/32 x 5/8" Long 31-9
8MJ Adaptor, Bulkhead 100-4
8MJ-8FJX90 Elbow, 90° 100-17
8MJ-8MB Fitting, Straight 100-2
8MJX-8FJX-45 Adaptor 100-15
8mm-70mm Bolt, Flange Ø 8mm-70mm CLS10.9 52-20
9-200-111 Hose, Brake 76-9
9-200-111 Hose, Brake Front - Opt. 74-13
9-200-111 Hose, Front Brake 75-14
999-023013 Adaptor, Housing 115-5
999-0230A Adaptor, Drive 115-3
A-T15 Decal, "Conveyor Control, Up & Down" 6-7
BLE-1-1503 Ring, Sealing ¾ NPT 205-2
BLE-1-2627 Hose (Cntrl Valve to Front Lift Cyl) 92-21
BLE-1-2627 Hose (Relief Valve to Front Lift Cyl) 92-24
BLE-1-2627 Hose, JIC ST Flare #6, 68" 96-16
BLE-2-1054 Rod, Pull - Hand Throttle 52-21
BLE-2-2687 Mud Flap, Rubber - Right Rear - Opt. 8-3
CMA-451 Window, R/H Double Slide 12-13
CMA-613 Clamp, 2½" Muffler 139-9
CMA-613 Clamp, Muffler 2½" 144-3
CD314 4-3-107
Rev 29
Chapter 4
CME-72-404 Glass, Rear Window 12-12

CMH-604 Breaker, Circuit (30 AMP) 32-2
CMJ-1-403 Glass, Front Right Lower 12-2
D3TA-2A701-AA Drain, Tube 115-20
D7TZ-9350D Pump, Fuel (without Filter) 146-20
DEU1178607 Alternator, Bosch 125-13
DEU1179565 Belt, Alternator 125-5
EC003K Change Over Kit, Perkins 4.135 to Ford 300 CID (Note 1) 105-
EC007K Change Over Kit, Cummins/Onan to Ford 300 CID (Note 1) 105-
EC010K Change Over Kit, Perkins 4.135 to Perkins 4.236 (Note 1) 105-
EC011K Change Over Kit, Cummins/Onan to Perkins 4.236 (Note 1) 105-
ENG-660-300-2 Engine, Ford 300 (Gas), 2-Speed 105-1
ENG-660-42-2 Engine, Ford 4.2, 2 Speed 105-1
ENG-660-42-2 Engine, Ford 4.2L, 2-Speed 106-1
ENG-660-42-2GEAR Engine, Ford 4.2, 2 Speed, 1st & 2nd Gear Only - Opt. (Northwest) 106-1
ENG-660-42-2LP Engine, Ford 4.2L, 2-Speed (LP Opt.) 106-1
ENG-660-DUAL-2LPD Engine, Dual Fuel, 2-Speed LP w/ Delco Alternator - Opt. 105-1
EPG-383256-S36 Nut and Washer #10-24 121-4
EPGC3AZ-9417B Gasket, Fuel Pump 146-21
EPGC5TE-8575B Thermostat, 160 °F 172-10
EPGC5UZ-10145A Arm, Alternator Adj. 120-4
EPGC5UZ-10A313A Bracket, Alternator Mounting 121-5
EPGC8DZ-9654A Gasket, Air Cleaner 128-13
EPGD7JL-12A479A Spacer, Carburetor 148-7
EPGD7TZ-9155E Filter, Fuel Inline 145-23
EPGD7TZ-9324E Hose, Fuel Tube to Filter 145-22
EPGD7TZ-9350D Pump, Fuel 300 CID 145-17
EPGD8TE-9827AC Tube, Fuel Pump to Hose 146-22
EPGD9TZ-9A589K Spacer, Governor 148-9
EPGD9VZ-12A199A Module, Ignition 180-
EPGE2GZ-10346C Alternator, 60A 120-1
EPGEOTZ-8509B Pulley, Water Pump, 3-Groove 172-3
4-3-108 CD314
Rev 29
Chapter 4
EPGEOTZ-9600H Air Filter Assembly 128-1

EPGN805403-S100 Nut & Washer M8-1.25 105-19
EPGSTZ-9610AG Carburetor - Ford 300 Motorcraft 145-24
HC-LIP-S-12 Seal Kit, Hydraulic Tank 81-
HHMB 14 x 50 Bolt, 14mm x 50mm HH Grade 8 114-13
HN12 x 10 x 6 Fitting, Straight HN12 x 10 x 6 149-17
HRN-660-24-111-1 Harness, Dash - Deutz 36-13
HRN-660-24-111-2 Harness, Main Deutz-Tier II 29-29
HRN-660-25-111-1 Harness, Dash - 660 Cummins 34-5
HRN-660-25-111-2 Harness, Main - 660 Cummins 28-12
HRN-CON-009 Harness, Forward-Reverse Hyd. Control 205-
M10 Washer, Flat 10mm 88-4
M10 Washer, Flat 10mm ID 124-19
M10 Washer, Flat M10 112-28
M10 Washer, Flat M10mm DIN125 F/W, PLN 86-8
M10 Washer, Flat Metric 10mm ID 141-6
M10 Washer, Lock 10mm 88-5
M10 Washer, Lock 10mm ID 124-20
M10 Washer, Lock M10 89-10
M10 Washer, Lock M10mm DIN127B L/W, PLN 86-7
M10 Washer, Lock Metric 10mm ID 141-7
M10 x 30 Bolt, Hex Head M10 x 30mm CLS 10.9, DIN 933 86-6
M10-1.5 Nut, Top Lock Hex M10-1.5 122-9
CD314 4-3-109
Rev 29
Chapter 4
M10-1.5 x 25 Bolt, Hex Head M10-1.5 x 25mm Long 112-20

M10-1.5 x 25 Bolt, Hex Head Ø 10mm-1.5 x 25mm 124-22
M10-1.5 x 25 Bolt, Socket Head M10-1.5 x 25mm Long 232-17
M10-1.5 x 25 Bolt, Socket Head Metric Ø M10-1.5 x 25mm Long 115-8
M10-1.5 x 30 Bolt, Hex Head 10mm-1.5 x 30mm Long 125-8
M10-1.5 x 30 Bolt, Hex Head M10-1.5 x 30mm Long - w/ Lock and Flat Washer 90-76
M10-1.5 x 30 Bolt, Hex Head Ø M10-1.5 x 30mm Long 113-9
M10-1.5 x 30 Bolt, Metric M10-1.5 x 30mm Long 89-8
M14-2.0 x 35 Bolt, Socket Head M14-2.0 x 35mm Long (Part of 999-0230) 232-10
M14-2.0 x 35 Bolt, Socket Head Ø M14-2.0 x 35mm Long 115-4
M16-2.00 x 60 Bolt, Hex Head Ø 16mm-2.00 x 60 174-9
M17 x 10 Washer, Flat 17mm OD - 10mm ID 232-14
M17 x 10 Washer, Flat Metric 17mm OD-10mm ID 115-6
M3-1-1053 Switch, Wise - Opt. 11-5
M6 x 1 Nut, Flange M6 x 1 51-4
4-3-110 CD314
Rev 29
Chapter 4

M8-1.25 Nut, Hex - Water Pump 173-3
M8-1.25 x 160.3 Stud, Hex Bolt - Water Pump 173-4
M8-1.25 x 30 Bolt, Flange Ø M8-1.25 x 30mm Long 122-7
M8-1.25 x 38 Bolt, Flange M8-1.25 x 38 - Water Pump 173-5
M8-1.25 x 5.5 Bolt, Hex Head Ø 8mm-1.25 x 5.5 174-5
M8-1.25 x 60 Screw, Socket Head Ø 8mm-1.25 x 60 174-15
M8-1.25 x 75 Bolt, Hex Head 8mm-1.25 x 75mm 124-4
MD-CB1-127 Bushing 23-5
MD-CB1-127 Bushing, (Note 1) 203-4
MD-CB1-129 Yoke 73-7
MD-CB21-115 Pin, Clevis 78-10
MD-CB21-121 Clip 75-22
MD-CB21-133 Clevis, Cable w/ Pin & Cotter 49-6
MD-EO5-101 Control, Dead Man Seat - Opt. 11-9
MD-H04-107 Cap, Radiator 170-10
MD-H07-113 Pipe, Black Extension - Opt. 117-11
MD-H07-115 Tee - Opt. 117-12
MD-H09-123 Fitting 112-23
CD314 4-3-111
Rev 29
Chapter 4

MD-H12-103 Converter, LPG, 300 CID 148-
MD-HO4-107 Cap, Radiator 161-2
MD-HO4-107 Radiator Cap 162-2
MD-HO7-113 Pipe, Black, Extension 116-17
MD-HO7-115 Tee 116-18
MD-HO9-105 Valve, Relief - LPG 149-29
MD-HO9-111 Fitting, Intake Manifold to Water Pump 116-35
MD-HO9-119 Fitting, Straight - LPG 149-21
MD-HO9-123 Fitting 116-28
MD-P21-105 Isolator, Trans. Mount C-6 106-8
MD-P21-105 Isolator, Trans. Mount, C6 115-21
MD-P21-105 Isolator, Trans. Mount, C-6 105-8
MD-P21-105 Isolator, Transmission Mount 113-13
MD-P21-105 Isolator, Transmission Mount C-6 232-35
MD-P21-105 Isolator, Transmission Mount, C6 118-14
MD-W02-105 Bracket, Tank - LPG w/ Hardware 148-
MD-WO2-105 Bracket, Tank - LPG w/ Hardware (Set of 2) 151-7
MD-WO6-103 Coupling, Rego 151-4
MG-1-542 Cable, Battery - Red 24EE - Ford 4.2 63-7
MG-1-543 Cable, Battery - Red 48EE 64-26
MG-ND-531 Switch, Brake 75-20
MG-ND-531 Switch, Brake Light 74-16
MG-ND-589 Tank, LP 148-
MG-ND-589 Tank, LP 151-1
MG-ND-645 Solenoid, Starter 114-24
MG-ND-645 Solenoid, Starter 119-
4-3-112 CD314
Rev 29
Chapter 4
MG-ND-645 Solenoid, Starter (Ford & Perkins) 1-19

MG-ND-716 Seat, Vinyl GS12 w/ Bracket For Switch 11-1
MG-ND-7164-1 Switch, Safety Shut Down 11-5
MH-1-535 Hose, Radiator Upper 165-1
MH-1-602 Tire, Goodyear 8 x 16 - Opt. 24-2
MH-2-606 Bracket, Park Brake Engaged Light Switch 78-
MH-2-606 Bracket, Park Brake Engaged Light Switch 80-4
MH-ND-544 Hose, Trans. Coolant Line 154-6
MH-ND-548 Speedometer, 0 to 85 mph w/ Bracket 39-6
MH-ND-548 Speedometer, 0 to 85 mph w/ Bracket - Opt. 25-19a
MH-ND-551 Cable, Speedometer 39-5
MH-ND-552-1 Reducer, Speedometer Drive 39-4
MH-ND-553 Sleeve, Pinion - Speedometer 115-29
MH-ND-553 Sleeve, Pinion, Speedometer 39-2
MH-ND-553-1 Tip, Adaptor - Speedometer Drive 115-31
MH-ND-553-1 Tip, Adaptor, Speedometer Drive 39-3
MH-ND-553-3 Pinion, Trans. - Speedometer 115-32
MH-ND-553-3 Pinion, Transmission, Speedometer 39-1
MH-ND-565 Line, 10" Brake 75-11
MH-ND-955 Switch, Toggle, 4 Position - Heater/Defroster Fan - Opt. 26-19
MI-ND-803 Fitting, Hydraulic 6-6FTX 89-5
MJ-1 Decal, "Warning: Hydraulic Fluids" 10-21
MJ-ND-1221 Cooler, Transmission Fluid 167-2
MJ-ND-4006 Ring, Lashing 5/8" x 4" x 4" - Forged w/ Bracket 1-15
MJ-ND-6203 Cap, Air Filter 129-8
CD314 4-3-113
Rev 29
Chapter 4

MJ-ND-6204 Elbow, Air Filter 133-9
MJ-ND-8010 Tee, Brake Line 74-11
ML-15 Decal, "Warning: Pinch Area" 10-11
ML-16 Decal, "Danger: Do Not Refuel" 10-20
ML-25 Decal, "Caution: Surfaces May Be…" 10-17
MT-1-1158 Breaker, Circuit (100Amp) 37-5
MT-1-1257 Hose, Heater 5/8" OD 149-13
MT-1-1257 Hose, Heater 5/8" OD 150-13
MT-1-1257 Hose, Heater Ø 5/8" - Opt. 112-36
MT-2-1144-1 Flow Divider, Gresen CFD50-2NR 92-38
MX4-10293 Hitch Assembly, Rear Remote Release 23-1
MX4-10295 Bellcrank, Remote Release 23-6
MX4-10296 Link, Remote Release 23-7
OPT-CAB-026 Cab with No Door (660) 12-1
OPT-CAB-075 Cab, Full - Vinyl Door (660) 12-1
PPH10-32 x ¾ Screw, Phillips Ø 10-32 x ¾" Long 35-4
S203-18-400A Starter, Perkins 4.135 119-4
T6-1001-100EP Parts, Engine 105-36*
T6-1001-1017P Parts, Transmission 105-35*
T6-1001-101E Engine, Ford 300 (Dual Fuel) 105-1
T6-1001-101E Engine, Ford 300 (Gas Only) 105-1
T6-1001-101T Transmission, C6 2-Speed 105-2
T6-1001-101T Transmission, C-6 2-Speed 106-7
T6-1001-101T Transmission, C6 2-Speed - Opt. 115-17
T6-1001-101T Transmission, C-6, 2-Speed 45-1
T6-1001-101TP Parts, Transmission (Note 1) 106-13
T6-1001-103 Starter, 300 CID, Plunger Pole 119-1
4-3-114 CD314
Rev 29
Chapter 4
T6-1001-105 Governor, Hoof 300 CID 105-18

T6-1001-107R Carburetor, Reman (Ford 300) 181-1
T6-1001-113 Duct & Valve Assembly, Ford 128-3
T6-1001-123 Spring, Throttle 49-5
T6-1001-123 Spring, Throttle 59-
T6-1001-133 Sender, Oil Pressure 232-4
T6-1001-133 Sender, Oil Pressure - Opt. 117-14
T6-1001-133 Sender, Oil Pressure (Bore & Tap Plug) 114-
T6-1001-133 Sender, Oil Pressure (Bore & Tap Plug) 115-26
T6-1001-133 Sender, Oil Pressure (Ford 300) 105-28*
T6-1001-141 Valve, PCV1140 & 300 CID 105-20
T6-1001-143 Switch, Oil Timer - Opt. 115-24
T6-1001-147 Belt, Water Pump/Alternator 175-11
T6-1001-159 Insert, Threaded 178-2
T6-1001-163 Gasket, Carburetor - 300 CID 181-3
T6-1001-175 Elbow 181-7
T6-1001-177 Adaptor 181-6
T6-1001-201 Sender, Water Temperature 116-27
T6-1001-201 Sender, Water Temperature 172-
T6-1001-201 Sender, Water Temperature (Ford 300) 105-29*
T6-1001-207 Filter, Oil - Ford 300 CID 178-1
T6-1001-209 Element, Air Filter 300 CID 128-2
CD314 4-3-115
Rev 29
Chapter 4
T6-1001-501 Hose, Gas Line 10" OAL 145-16

T6-1001-501 Hose, Gas Line, 10" OAL 146-18
T6-1001-602 Cleaner, Air - Donaldson 133-1
T6-1001-602 Cleaner, Air - Donaldson (For Ford) 129-1
T6-1001-602 Filter, Air 136-1
T6-1001-602F Element, Air Filter 136-2
T6-1001-602F Filter, Element 131-19
T6-1001-602F Filter, Replacement 129-1a
T6-1001-602F Filter, Replacement 133-2
T6-1001-603 Band, Air Filter Mount 136-13
T6-1001-603 Band, Air Filter Mounting 129-7
T6-1002-151 Shifter, Morse 26-2
T6-1002-155 Clamp, Cable 49-9
T6-1002-155 Clamp, Cable 54-9
T6-1002-155 Clamp, Cable 58-5
T6-1002-155 Clamp, Cable 60-6
T6-1004-119 Swivel, Shift Cable 41-4
T6-1004-125 Yoke 78-28
T6-1005-105 Muffler, Gas 137-4
T6-1005-105 Muffler, Gas 141-12
T6-1005-105 Muffler, Gas 142-11
T6-1005-105 Muffler, Gas 143-1
T6-1005-113 Flange, Exhaust Pipe Mounting 137-1
T6-1005-115 Strap, Exhaust Hanger 137-6
4-3-116 CD314
Rev 29
Chapter 4

T6-1005-115 Strap, Exhaust Hanger 143-
T6-1005-119 Clamp, 2" Exhaust 137-10
T6-1005-119 Clamp, 2" Exhaust 141-10
T6-1005-119 Clamp, 2" Exhaust 142-10
T6-1005-119 Clamp, 2" Exhaust 143-6
T6-1008-111 Transmission, C6 3-Speed 105-2
T6-1008-111 Transmission, C6, 3 Speed 118-13
T6-1008-111 Transmission, C-6, 3 Speed 72-1
T6-1008-113 Valve, Modulator C-6 105-25*
T6-1010-159 Decal, "Made in USA" 27-16
T6-1011-103 Rebuild Kit, Carburetor, 300 CID 181-9
T6-1011-105 Gasket 148-6
T6-1025-103 Starter, 300 CID, Delco 105-3
T6-1200-103 Engine, Perkins 4.236 Diesel 105-1
T6-1201-147 Belt, Alternator, Perkins 4.236 120-5
T6-1201-207 Filter, Oil - Perkins 4.236 178-9
T6-1201-213 Cap, Air Cleaner 132-10
T6-1202-103 Pulley, Perkins Crankshaft (for P/S) 116-10
T6-1206-103 Bands, Air Filter 132-9
T6-1208-105 Pin, Dowel 116-41
T6-1211-101 Alternator Assembly, 61A 120-1
T6-1211-101-1 Alternator (Delco Style) 120-
T6-1211-101-1 Alternator (Delco Style) 123-1
T6-1211-101-2 Pulley, Alternator (Single Groove) 120-
T6-1211-101-2 Pulley, Alternator (Single Groove) 126-4
CD314 4-3-117
Rev 29
Chapter 4

T6-1211-101-3 Fan, Alternator 120-
T6-1211-101-3 Fan, Alternator 124-12
T6-1211-101-5 Alternator, 100A w/o Pulley 124-11
T6-1211-101-5 Alternator, 100A, Perkins/Deutz w/o Pulley 117-3
T6-1211-101-5 Alternator, 100AMP, Perkins/Deutz 127-1
T6-1211-101-6 Nut, Pulley, Alternator 124-14
T6-1211-103 Plug, Alternator Socket 124-10
T6-1211-119 Heater, Freeze Plug 105-27*
T6-1211-135 Cock, Fuel Shut-Off 82-8
T6-1211-135 Cock, Fuel Shut-Off 157-
T6-1212-102 Liner, Battery Box (14" Long) 63-2
T6-1212-109 Plate, Cover - Lower Trans. 116-12
T6-1212-110 Plate, Passenger Side Transmission Cover 116-38
T6-1300-127S Harness, Electronic Ignition 180-
T6-1300-153 Seat, White, Plastic 11-1
T6-1300-155 Key & Tumbler, - Opt. 30-9
T6-1300-165 Alarmstat, Kysor Water - 210 112-22
T6-1300-165 Alarmstat, Kysor Water, 210 105-
T6-1300-165 Alarmstat, Kysor Water, 210 116-29
T6-1300-171 Heater, Engine 105-
T6-1300-171 Heater, Engine 111-3
T6-1300-171 Heater, Engine 116-30
T6-1300-181 Alarm, Backup - 12VDC 1-20
T6-1300-223 Light, Flashing Amber - Opt. 8-17
T6-1300-247 Headlight 61-1
T6-1300-247 Headlight 62-1
4-3-118 CD314
Rev 29
Chapter 4
T6-1300-248 Headlight, Betts - Opt. 62-1

T6-1300-251 Light, Strobe - Federal Mogul - Opt. 8-17
T6-1300-257 Meter, Hour 25-4
T6-1300-257 Meter, Hour 26-18
T6-1300-257 Meter, Hour 27-18
T6-1300-257 Meter, Hour 28-4
T6-1300-257 Meter, Hour 29-4
T6-1300-257 Meter, Hour 30-4
T6-1300-259 Spotlight, w/ Grill 61-9
T6-200-105 Safety Walk 12" Wide, 19"Long 8-14
T6-2001-135 Breather 156-36
T6-2001-135 Breather 160-36
T6-2002-107 U-Joint, Rear (Note 1) 72-4
T6-2004-103 Tire, Rib Tread, 8.0 x 16.5 - Opt. 24-2
T6-2004-154 Chocks, Wheel 7-5
T6-2004-155 Link Kit for Wheel Chocks 7-4
T6-2004-156 Cable, ¼" Vinyl-Coated Spiral 7-3
T6-2006-107 U-Joint, Front (Note 1) 72-3
T6-2200-100 Engine, Perkins 1004 Diesel 116-1
T6-2200-101 Bottle, Overflow (Perkins) 166-1
T6-2400-166 Tire, Tug Tuff, 8.00 x 16.5 24-2
T6-2400-169 Wheel, Tug Tuff, 6.75 x 16.5 24-1
T6-2400-170 Tire, Tug Tuff, 8.75 x 16.5 - Opt. 24-2
T6-2400-185 Tire/Wheel Assembly, Goodyear 225/75R16 LT - Opt. 24-4
T6-2400-187 Tire/Wheel Assembly, Tug Tuff, 8 x 16.5 24-4
T6-2400-206 Tire/Wheel Assembly, Kelly LT225/75R16 - Opt. 24-4
T6-3003-105 Nut, Lug ½-20 THD, Ford 24-3
T6-3200-131 Elbow, 90° Racor 153-6
T6-3200-131 Elbow, Racor 154-19
T6-3200-131 Elbow, Racor 165-8
T6-3200-131 Elbow, Racor 170-7
T6-3200-131 Elbow, Racor 171-7
T6-3200-131 Elbow, Racor - Opt. 155-23
T6-3200-131 Elbow, Racor - Opt. 156-26
CD314 4-3-119
Rev 29
Chapter 4
T6-3200-133 Hose, Radiator Upper & Lower 174-17

T6-3200-133 Hose, Radiator, Upper & Lower 161-3
T6-3200-147 Hose, Top Radiator 174-16
T6-3200-158 Housing, Thermostat - Vertical Outlet 174-14
T6-3200-159 Gasket, Thermostat Housing 174-11
T6-3200-160 Housing, Thermostat - Horizontal Outlet 174-14
T6-3200-161 Bracket, Engine Mount, Frame Half 105-4
T6-3200-161 Isolator 118-5
T6-3200-161 Isolator, Engine Mount 105-4
T6-3200-165 Starter, Onan 105-3
T6-4006-111R Latch, Hood - Rubber w/ Hooking Bracket 123-3
T6-4024-107 Hose, Lower Radiator 161-4
T6-4024-113 Reducer, Hose 166-22
T6-4024-113 Reducer, Hose 170-25
T6-4024-113 Reducer, Hose 171-31
T6-4043-105 Bracket, L- Exhaust 137-7
T6-4044-223 Handle, Grip 220-26
T6-4044-223 Handle, Grip 221-26
T6-4044-223 Handle, Grip 222-26
T6-4044-223 Handle, Grip 223-26
T6-4044-223 Handle, Grip 229-30
T6-4044-223 Handle, Grip 230-26
T6-4045-104 Mount, Engine R/H 105-4
T6-4045-105 Mount, Engine L/H 105-5
T6-4055-105 Seal, Radiator Outlet 161-
T6-4055-105 Seal, Radiator Outlet 162-3
4-3-120 CD314
Rev 29
Chapter 4

T6-4055-105 Seal, Radiator, Outlet 163-10
T6-4055-109 Bottle, Radiator Overflow w/ Bracket 161-
T6-4055-109 Bottle, Radiator Overflow w/ Bracket 163-20
T6-4055-109 Bottle, Radiator, Overflow w/Brkt 170-21
T6-4055-203 Radiator, Copper and Brass 161-1
T6-4055-501 Pump, Water, Ford 300 CID 172-5
T6-4055-502 Gasket, Water Pump 172-
T6-4055-700 Radiator, Aluminum 162-1
T6-4121-109 Spacer, Accelerator Pedal 58-3
T6-4255-105 Hose, Upper Radiator 175-19
T6-4255-107A Hose, Radiator 161-3
T6-4700-003 Mount, Engine L/H - Wldmt 106-4
T6-4700-005 Mount, R/H Engine Half 106-5
T6-4700-013 Mount, Fuel Pump Electric 147-15
T6-4700-019 Engine, Ford 4.2L V6 106-1
T6-4700-020 Pipe, Crossover/Header 138-2
T6-4700-022 Converter, Catalytic 138-5
T6-4700-061 Heat Shield, Starter (Note 1) 106-15
T6-4700-063 Parts, Group 4.2 660 (Note 1) 106-14
T6-4700-072 Holder, 10 Amp Tubular Fuse 42-9
T6-4700-074 Clamp, 2¾" Muffler 138-3
T6-4700-074 Clamp, 2¾" Muffler 139-5
T6-4700-076 Decal, Switch Position 26-25
T6-4700-086 Bracket, Overflow Mount 166-2
CD314 4-3-121
Rev 29
Chapter 4
T6-4700-093 Shroud, Left Mounting Angle 109-1

T6-4700-097 Module, Electric Control 2400 RPM 109-1
T6-4700-099 Relay, Multifunction 109-2
T6-4700-118 Regulator, Pressure 147-17
T6-4700-119 Elbow, Rubber Intake 90° 130-8
T6-4700-121 Decal, ECM RPM 109-3
T6-4700-125 Decal, ECM RPM 109-3
T6-4700-154 Muffler, MA 4.2 138-4
T6-4700-163 Pipe, Exhaust - Driver's Side 138-2
T6-4700-164 Pipe, Exhaust - Passenger's Side 138-2
T6-4700-164SS Pipe, Exhaust - Passenger's Side 139-4
T6-4700-167SS Pipe, Exhaust - Driver's Side (4.2 E-Control) 139-3
T6-4700-192 Radiator, Aluminum, Black 165-11
T6-4800-112 Mount, Engine Half L/H 114-4
T6-4800-150 Tag, Circuit Breaker #1 34-11
T6-4900-100 Engine, Cummins 3.3 112-1
T6-4900-100 Engine, Cummins 3.3 113-1
T6-4900-100-1 Starter 112-17
T6-4900-100-10 Tube, Dipstick 112-34
T6-4900-100-11 Gasket, Valve Cover 112-16
T6-4900-100-12 Fan, Engine 112-9
T6-4900-100-13 Thermostat 112-8
T6-4900-100-14 Seal, Thermostat 112-7
T6-4900-100-2 Pump, Water 112-12
T6-4900-100-3 Gasket, Water Pump 112-13
T6-4900-100-4 Injector 112-15
T6-4900-100-5 Filter, Fuel 153-27
T6-4900-100-6 Filter, Oil 112-27
T6-4900-100-7 Alternator 112-24
T6-4900-100-7 Alternator, 12V. 60 Amp 122-5
T6-4900-100-8 Belt 112-14
T6-4900-100-8 Belt, V - Fan Drive 122-1
T6-4900-100-9 Dipstick 112-35
4-3-122 CD314
Rev 29
Chapter 4
T6-4900-106-1 ECM, Transmission 42-3

T6-4900-106-2 Harness, Wiring - Transmission 42-5
T6-4900-106-3 Housing, Bell SAE #4 113-3
T6-4900-106-4 Solenoid, FW/REV 113-10
T6-4900-106-5 Sensor, RPM/TC 42-4
T6-4900-106-5 Sensor, RPM/TC 113-2
T6-4900-106-6 Sensor, Speed 113-12
T6-4900-106-8 Extension, Shifter 660-D25 42-8
T6-4900-112 Mount, Engine - Cummins 3.3 112-5
T6-4900-118 Bracket, Transmission Filter 112-33
T6-4900-132 Hose, 35' (Transmission Filter to Radiator) 166-26
T6-4900-133 Hose, 14" (Transmission to Trans. Filter) 166-30
T6-4900-140 Elbow, 90° - Filter 166-28
T6-4900-141 Hose, Lower Radiator (Modified) 166-19
T6-4900-142 Pipe, Lower Radiator 166-20
T6-4900-143 Hose, Bushing 170-26
T6-4900-143 Reducer, Hose 166-25
T6-4900-143 Reducer, Hose 171-32
T6-4900-144 Muffler (660-D25) 140-5
T6-4900-146 Pipe, Exhaust Header 140-4
T6-4900-152 Plug, Alternator (MA-D25) 122-13
T6-4900-156 Fuse, 250 Amp 64-19
T6-4900-157 Holder, 250A Fuse 64-14
T6-4900-160 Solenoid, 250A - Grid Heater 64-7
T6-4900-161 Cable, 9" Long (Solenoid to Fuse) 64-21
T6-4900-163 Cable, 51.5" Long (Solenoid to Heater Manifold) 64-22
T6-4900-166 Cover, Bottom Bell Housing 113-11
T6-4900-174 Bracket, Throttle Return Spring 52-19
T6-4900-175 Holder, Fuse 42-12
T6-4900-176 Fuse, ½ Amp 42-10
T6-4900-177 Sensor, Grid Heater 112-42
T6-4900-178 Controller, Grid Heater 42-6
T6-4900-179 Harness, Grid Heater Control 42-7
T6-4900-180 Fuse, 5 Amp 42-11
CD314 4-3-123
Rev 29
Chapter 4
T6-500-116 Clamp, P- 145-15

T6-500-123 Pin, Clevis 80-14
T6-500-123 Pin, Park Brake 73-6
T6-500-137 Connector, Flasher Relay Socket - Opt. 31-4
T6-500-153 Tape, Barrier - Yellow/Black 3" 10-9
T6-6001-109 Master Cylinder Kit - Opt. 73-17
T6-6001-113 Master Cylinder 74-1
T6-6001-113 Master Cylinder - Opt. 73-17
T6-600-112 Adapter 74-4
T6-600-112 Adapter 75-7
T6-600-114 Adapter, Brake Line to Master Cylinder 74-8
T6-6003-107 Padding, Fuel Cell Top 145-19
T6-6004-101 Cap, Fuel Assembly, Gas (Red) 145-10
T6-6004-1015 O-Ring 153-9
T6-6004-101GREEN Cap Assembly, Fuel - Diesel (Green) 153-14
4-3-124 CD314
Rev 29
Chapter 4

T6-6004-101S O-Ring 145-
T6-6004-101S O-Ring 146-11
T6-6004-101S O-Ring 147-9
T6-6004-101S O-Ring 155-10
T6-6004-101S O-Ring 156-9
T6-6004-101S O-Ring 157-
T6-6004-101S O-Ring 158-9
T6-6004-101S O-Ring 159-11
T6-6004-101S O-Ring 160-11
T6-6005-103 Line, Fuel (Pump to Carburetor) (Ford) 145-20
T6-6006-107A Elbow, 90° Compression to Pipe 145-13
T6-6006-107A Elbow, 90°, Compression to Pipe 163-9
T6-6006-107B Elbow, 45° 145-11
T6-6006-107B Elbow, 45° - Opt. 146-24
T6-6006-116 Line, Fuel (Continental) - Opt. 146-22
T6-6007-103 Gauge, Fuel 145-9
T6-6007-103 Gauge, Fuel 146-12
T6-6007-103 Gauge, Fuel 147-5
T6-6007-103 Gauge, Fuel 153-8
T6-6007-103 Gauge, Fuel 154-9
T6-6007-103 Gauge, Fuel 155-13
T6-6007-103 Gauge, Fuel 156-12
T6-6007-103 Gauge, Fuel 157-9
T6-6007-103 Gauge, Fuel 158-8
T6-6007-103 Gauge, Fuel 159-9
T6-6007-103 Gauge, Fuel 160-9
T6-6009-101 Tank, Fuel 145-1
T6-6009-101 Tank, Fuel 153-23
T6-6009-101 Tank, Fuel 154-7
T6-6009-101 Tank, Fuel 156-8
CD314 4-3-125
Rev 29
Chapter 4
T6-6009-101 Tank, Fuel 157-7

T6-6009-101 Tank, Fuel 160-10
T6-6009-132 Flange, Fuel Tank, Stainless 156-11
T6-6009-201 Tank, Fuel - Molded Plastic w/ Return 155-6
T6-6009-201 Tank, Fuel - Molded Plastic with Return 147-4
T6-6009-202 Tank, Fuel - Molded Plastic 146-6
T6-6009-205 Cushion, Cell Hold Down Bar 147-6
T6-6009-207 Cell, Fuel Bottom Cushion 158-4
T6-6009-207 Cell, Fuel, Bottom Cushion 146-4
T6-6010-111 Petcock, Water 117-42
T6-6010-111 Valve, Fuel Drain 116-33
T6-6011-111 Tee 74-15
T6-6011-111 Tee 75-27
T6-6011-113 Angle, Tee Support 64-23
T6-6011-141 Line, 20" Brake 74-3
T6-6011-141 Line, 20" Brake 75-6
4-3-126 CD314
Rev 29
Chapter 4
T6-6011-149 Line, 40" Brake 74-7

T6-6011-149 Line, 40" Brake 75-10
T6-6011-151 Line, 6" Brake 74-9
T6-6011-151 Line, 6" Brake 75-11
T6-6011-161 Line, 30" Brake 74-12
T6-6011-161 Line, 30" Brake 75-21
T6-6014-101 Hose, Upper/Lower Radiator 161-3
T6-6014-101 Hose, Upper/Lower Radiator (Modified) 163-5
T6-6015-101 Belt, Alternator 123-6
T6-6017-103 LP Gas Kit - Ford 300 148-1
T6-6017-105 Bracket, LP System 148-2
T6-6017-115 Filter, Fuel Inline - Ford 300 (Continental) 145-28
T6-6017-120 Line, Fuel (Pump to Carburetor) (UPS) 145-25
T6-6017-120 Line, Fuel (Pump to Carburetor) (UPS) - Opt. 146-22
T6-6018-123 Hose, Trans. Line 14" OAL 116-25
T6-6018-123 Hose, Trans. Line, 14" OAL 163-22
T6-6018-123 Hose, Transmission Line 14" OAL 168-20
T6-6018-123 Hose, Transmission Line, 14" OAL 115-35
T6-7001-103 Battery, Group 24 - Opt. 63-1
T6-7001-205 Battery, Group 27 63-1
T6-7002-113 Alternator, 60 Amp - Motorcraft 120-
T6-7002-115 Socket and Pigtail 62-9
T6-7002-119 Pulley, Alternator 120-
T6-7002-121 Fan, Alternator 120-
T6-7002-127 Pulley, Water Pump, 2-Groove 172-3
T6-7002-133 Bracket, Alternator Adj., 70 Amp 120-4
T6-7002-137 Heater, Freeze Plug (Gas) 105-26*
T6-7002-143 Filter, Fuel - Racor w/ Heater 153-19
T6-7002-155 Bracket, Alternator Mount 120-2
CD314 4-3-127
Rev 29
Chapter 4
T6-7006-101A Light, Tail Kit 62-4

T6-7006-107 Light, Armored (Amber Lens) (Front) (CE Opt.) 62-3
T6-7006-107A Light, Back-Up Kit 62-5
T6-7006-109 Lens, Clear, Armored Light 62-6
T6-7006-115 Light, Turn Signal (Front) 62-2
T6-7006-115 Light, Turn Signal (Rear) - Opt. 62-2
T6-7007-101 Control, Turn Signal 65-5
T6-7007-105 Switch, Flasher, Turn Signal - Opt. 31-3
T6-7010-103 Gauge, Oil Pressure & Wedge Base Light 25-7
T6-7010-113 Switch, Toggle 25-16
T6-7010-113 Switch, Toggle - Opt. 25-11a
T6-7010-113 Switch, Toggle (Head Light) 26-12
T6-7010-113 Switch, Toggle (Spot Light) 29-16
T6-7010-113 Switch, Toggle (Work Light) 26-13
T6-7010-114 Switch, Toggle - Spot Light 27-15
T6-7010-114 Switch, Toggle, Sealed (Head Light) 28-14
T6-7010-114 Switch, Toggle, Sealed (Winter/Summer) 64-20
T6-7010-114 Switch, Toggle, Sealed (Work Light) 28-16
T6-7010-120 Light, Red Warning - Flat Head 25-18
T6-7010-120 Light, Red Warning - Flat Head - Opt. 25-15
T6-7010-120 Light, Red Warning - Flat Head (Brake Light) 28-11
T6-7010-120 Light, Red Warning - Flat Head (Lower Oil Pressure) 28-21
4-3-128 CD314
Rev 29
Chapter 4
T6-7010-122 Light, Green Warning - Flat Head 30-12a

T6-7010-122 Light, Green Warning - Flat Head 28-17
T6-7010-122 Light, Green Warning - Flat Head - Opt. 25-12a
T6-7010-122 Light, Green Warning - Flat Head (CE Opt.) 26-15
T6-7010-131 Gauge, Ammeter 25-8
T6-7010-133 Voltmeter, - Opt. 25-8a
T6-7010-139 Switch, Ignition - Opt. 30-9
T6-7010-140 Switch, Ignition - CH Lever 25-9
T6-7010-141 Switch, Ignition - Keyed 28-15
T6-7010-141 Switch, Ignition - Keyed (CE Opt.) 26-14
T6-7010-153 Gauge, Water Temp & Wedge Base Light 25-6
T6-7010-153 Gauge, Water Temp & Wedge Base Light 172-
T6-7010-207 Alarmstat, Kysor Water, 240 105-29*
T6-7010-209 Pressurestat, Kysor Oil 105-28*
T6-7010-209 Pressurestat, Kysor Oil 112-32
T6-7010-209 Start, Kysor Oil Pressure - Opt. 117-13
T6-7013-207 Horn 40-1
T6-7013-209 Relay, Horn 1-18
T6-7013-209 Relay, Horn 35-2
T6-7014-101 Coil, Ignition 180-6
T6-7016-105 Cable, Battery - Braided Ground 12EE 63-12
T6-7016-105 Cable, Braided, Ground 12EE Battery 232-23
T6-7016-117 Cable, Battery - Red 66EE - Opt. 63-9
T6-7016-119 Cable, Battery - Red 48EC - Deutz 63-7
T6-7016-121 Cable, Battery - Black 40EE 64-3
CD314 4-3-129
Rev 29
Chapter 4
T6-7016-121 Cable, Battery - Black 40EE - Opt. 63-8

T6-7016-123 Switch, Battery Disconnect - Opt. 63-10
T6-7021-113 Diaphragm Assembly, Distributor 180-5
T6-7022-101 Button, Plug 3/8" 180-1
T6-7022-103 Cap, Distributor 300 CID 180-2
T6-7022-105 Button, Rotor 180-3
T6-7022-107 Housing, Distributor 180-4
T6-7207-103 Starter, Delco 4.236 & 1004 105-3
T6-7207-103 Starter, Delco 4.236 & 1004 116-20
T6-7207-103 Starter, Delco 4.236 & 1004 117-43
T6-7207-103 Starter, Perkins 4.236 Diesel 119-5
T6-8005-101 Lever, Hand Brake 78-1
T6-8005-103 Bushing, Hand Brake 79-9
T6-8005-105 Angle, Hand Brake 78-2
T6-8005-111 Strap 211-7
T6-8005-111 Strap, Lever to Park Brake 140-22
T6-8005-133 Nut, Lock 78-17
T6-8005-135 Plate, Park Brake 78-18
T6-8005-137 Washer, Flat 78-19
T6-8005-143 Shoes, Parking Brake (2), C-6 78-22
T6-8005-147 Spring, Park Brake Assy, C-6 78-26
T6-8011-107 Adapter, Brake Warning 75-18
T6-8011-115 Switch, Brake Warning 74-17
T6-8011-121 Connector 74-6
T6-8011-121 Connector 75-8
T6-8013-143 Hose, Brake 74-13
T6-8013-144 Caliper, L/H Rear, R/H Forward 76-
T6-8013-145 Bolt, Brake Hose 74-
T6-8013-145 Bolt, Brake Hose 75-15
4-3-130 CD314
Rev 29
Chapter 4

T6-8013-146 Caliper, R/H Rear, L/H Forward 76-1
T6-8013-147 Washer, Brake Hose 74-
T6-8013-147 Washer, Brake Hose 75-16
T6-8013-149 Pads, Brake - Non-Organic 76-4
T6-8013-153 Dust Boot Kit 76-3
T6-8013-157 Piston 76-2
T6-8013-159 Bolt, Caliper 76-6
T6-8013-165 Screw, Bleeder, Delco 76-8
T6-8013-167 Sleeve 76-7
T6-8013-169 Clip, Retainer 76-5
T6-9003-123 Arm, Wiper 12-9
T6-9003-125 Blade, Wiper 12-10
T6-9003-165 Gasket, Glass Window 32' 12-3
T6-9003-171 Grommet, Windshield 12-8
T6-9003-209A Switch, Wiper / Dome Light 12-7
T6-9003-509 Hose, Flexible Fuel 145-27
T6-9003-509 Hose, Flexible Fuel - Opt. 146-22
T6-9003-567 Bracket, Block Heater 116-13
T6-9003-571 Plug, Button, Black ½" 25-2
T6-9003-572 Button, Plug, Black ¾" 27-5
T6-9003-622 Bracket, Heater Valve Mounting 111-1
T6-9011-103 Belt, Safety (Retractable) (2 pcs) 11-4
T6-9011-147 Seat, Cloth GS12 w/Switch 11-1
T6-9011-151 Belt, Water Pump to Alternator 120-5
T6-9011-227 Seat, Vinyl Grammar GS12 11-1
T6-9011-235 Battery, (Delco) Group 31C w/ Studs - Opt. 63-1
T6-9011-235 Battery, Delco Group 31C w/ Studs 64-4
T6-9011-237 Spacer, Radiator 169-
T6-9011-239 Grommet, Radiator 169-
CD314 4-3-131
Rev 29
Chapter 4
T6-9011-320 Muffler, Spark Arresting 143-1

T6-9011-326 Chain, 3/8", 5 Links Each 22-3
T6-9011-363 Spacer, 61 Amp Delco Alt 126-5
T6-9011-364 Magnet, 48" Rear 22-
T6-9011-368 Fitting, Air Filter 161-
T6-9011-368 Fitting, Air Filter, COM 105-30*
T6-9011-369 Bypass Hose, Coolant Bypass System 105-31*
T6-9011-369 Hose, Coolant Bypass System - Gas 161-
T6-9011-370 Hose, Coolant Bypass System - Gas (PCV Valve to Manifold) 161-
T6-9011-370 Hose, PCV Valve To Manifold, Coolant Bypass System 105-32*
T6-9011-372 Valve, PVC, Coolant Bypass System - Gasoline 161-
T6-9011-373 Fitting, Y- Heater Hose, Coolant Bypass System - Gasoline 161-
T6-9011-373 Y-Fitting, Heater Hose, Coolant Bypass System 105-34*
T6-9011-375 Mirror, Rectangular 5 x 7 - Opt. 8-8
T6-9011-391 Light, Rotating Amber - Opt. 8-17
T6-9011-393 Magnet, 36" Rear 22-1
T6-9011-411 Link, 3/8" Quick 22-2
T6-9011-412 Bolt, ½" Eye 22-4
T6-9011-432 Transmission, C6 3-Speed w/ 945mm - Opt. 115-17
T6-9011-437 Hose, Reservoir to Pump P/S (Deutz Tier II) 81-7
T6-9011-474 Cable, Modulator, 72" Push 54-10
T6-9011-482 Bracket, Radiator Mounting 163-15
T6-9011-483 Decal, Reverse Shifter (CE Opt.) 46-
T6-9011-506 Relay, Electric Solenoid 31-2
4-3-132 CD314
Rev 29
Chapter 4

T6-9011-506 Relay, Electric Solenoid 119-
T6-9011-506 Relay, Electric Solenoid - Opt. 31-2a
T6-9011-506 Relay, Electric Solenoid - Opt. 37-14
T6-9011-506 Relay, Electric Solenoid (Main Solenoid) 37-1
T6-9011-560 Belt, Alternator 1104 117-4
T6-9011-597 Plate, Shifter - Perkins Tier II 41-5
T6-9100-101 Interlock Kit, Morse Neutral Shifter 45-4
T6-9100-101 Interlock Kit, Morse Neutral Shifter - Opt. 25-2a
T6-9100-105-2 Relay, Fan 37-3
T6-9100-105-2 Relay, Fan 38-3
T6-9100-105-2 Relay, Fuel Control - Opt. 38-15
T6-9100-105-2 Relay, Power - Opt. 31-13
T6-9100-105-2 Relay, Power - Opt. 36-5
T6-9100-105-2 Relay, Power - Opt. 37-2
T6-9100-105-2 Relay, Power - Opt. 38-2
T6-9100-105-2 Relay, Power (Note 1) 34-2
T6-9100-106 Solenoid Assembly 44-22
T6-9100-106 Solenoid Assembly 45-4b
T6-9100-107 Light Kit, Green - Shift Interlock (Opt.) 29-21
T6-9100-109 Bracket, Transmission Mounting 44-4
T6-9100-109 Bracket, Transmission Mounting 45-4d
T6-9100-110 Bracket, Solenoid Mounting 44-6
T6-9500-2003-1 Adapter 233-23
T-A17 Decal, "Caution: Operator Requirements" 10-3
CD314 4-3-133
Rev 29
Chapter 4
T-A19 Decal, "Lubrication Instructions" 10-1

T-A2 Decal, Dash 10-
T-A2 Decal, Dash 25-14
T-A2 Decal, Instrument Panel 28-10
T-A30 Decal, "Safety Override / Glow Plug" 25-5a
T-A30 Decal, "Safety Override / Glow Plug" 30-19
T-A30-1 Decal, "Safety Override" 25-5
T-A34 Decal, "Low Oil Pressure Warning Light" - Opt. 25-10
T-A35 Decal, "Low Oil Pressure" 28-5
T-A38 Decal, "Work Light" 29-11
T-A39 Decal, "Engine Warning" 29-13
T-A4 Decal, "Conveyor Up Down" 10-16
TA-47 Decal, "Cold Start" 29-22
TA-59 Decal, "Push to Start" 29-5
TA-61 Decal, "Safety Override" 28-9
T-A7 Decal, "Forward Neutral Reverse" 10-10
TB3 Decal, "Battery" 10-7
TG2 Decal, "Diesel" 10-5
TM1-0-8144 Cap, Air Filter 132-2
TM1-1-0807 Donut, Exhaust 144-1
TM1-1-5005 Washer, Stop Engine Mount 112-10
TM1-1-5005 Washer, Stop Engine Mount - Deutz 114-18
TM1-1-8150 Hose, Air Cleaner Intake Reducer 129-10
TM1-1-8152 Shifter (CE Opt.) 26-2
TM1-1-8170 Connector, Intake 132-4
TM1-1-8206 Fitting, Pipe ¼MP Hose Barb 160-35
TM1-1-8308 Barb, 5/8" Hose (Opt.) 112-38
TM1-1-8330 Hose, Hydraulic 94-54
TM1-1-8352 Cooler, Power Steering 171-28
TM1-1-9647 Light, Tail - Red LED - Opt. 62-4
TM1-1-9648 Light, Tail - White LED - Opt. 62-5
TM1-1-9693 Engine, Deutz F4M2011, Tier II 114-1
4-3-134 CD314
Rev 29
Chapter 4

TM1-1-9735 Hose, Connector 3" ID 131-12
TM1-1-9747 Fitting, ¾" Pipe to 1" Hose 150-24
TM1-1-9755 Fitting, Straight MP to LP JIC 149-30
TM1-1-9776 Minder, Filter 112-2
TM1-1-9784 Line, Fuel 90° 156-23
TM1-1-9801 Hose, Upper Radiator (Modified) 166-23
TM1-2-5034 Mount, Manifold Pipe 141-5
TM1-2-9739 Bracket, Exhaust 142-5
TM1-2-9739 Bracket, Exhaust at Engine 115-2
TM1-4-5004 Mount, Engine Motor R/H - Deutz 114-3
TM-1-6521 Fitting, Straight 3/8 MP x 5/8 Barb - Opt. 112-43
TM1-9514 Motor, Wiper 12-5
TM1-ND-1003 Filter, Oil - Perkins 1004 179-6
TM1-ND-1006 Gasket, Fuel Gauge/Sending Unit 146-27
TM1-ND-1006 Gasket, Fuel Gauge/Sending Unit - Dual Fuel Opt. 147-26
TM1-ND-1010 Cooler, Oil - Perkins 1004 179-2
TM1-ND-1011 Filter & Base Assembly, Fuel - Perkins 1004 157-5
TM1-ND-1020 Pump, Fuel Lift 158-49
TM1-ND-1020 Pump, Fuel Lift w/ Gasket - Perkins 1004 157-1
TM1-ND-5001 Elbow, Air Cleaner Hose - Deutz 129-14
TM1-ND-5004 Mount, Rubber Engine 106-6
TM1-ND-5006 Hose, Air Cleaner Hump - Deutz 134-9
TM1-ND-5010 Breaker, 60A - Deutz 31-14
TM1-ND-5010 Breaker, Circuit 60A - Deutz (Included with Engine) 36-6
TM1-ND-5013 Pulley, Alternator - Deutz 124-13
TM1-ND-5014 Stud, Exhaust Pipe - Deutz 141-1
CD314 4-3-135
Rev 29
Chapter 4
TM1-ND-5016 Starter, Deutz 114-9

TM1-ND-5018 Gauge, Oil Temp - Deutz 29-6
TM1-ND-5019 Nut, Exhaust Pipe Stud - Deutz 141-2
TM1-ND-5021 Gasket, Exhaust - Deutz 141-3
TM1-ND-5026 Filter, Fuel - Deutz 154-1
TM1-ND-5027 Fan, Deutz 114-7
TM1-ND-5028 Cooler, Oil - Deutz 167-1
TM1-ND-5029 Switch, Temperature Flexolite 117-40
TM1-ND-5033 Filter, Racor 154-5
TM1-ND-5033 Filter, Racor - Opt. 155-21
TM1-ND-5034 Element, Racor Fuel Filter 154-
TM1-ND-5046 Adapter, Oil Sensor Metric to Eng. 114-
TM1-ND-5046 Adapter, Oil Sensor Metric to Eng. 232-2
TM1-ND-5046 Adaptor, Oil Sensor Metric to English 115-28
TM1-ND-5047 Reducer, Oil Sensor 115-23
TM1-ND-5047 Reducer, Oil Sensor - Deutz 114-
TM1-ND-5047 Reducer, Oil Sensor - Deutz 232-7
TM1-ND-5048 Adapter, 45° Oil Sensor - Deutz 114-
TM1-ND-5253 Valve, Ball - Deutz Heater (Opt.) 112-39
TM1-ND-5255 Adapter, Heater Hose 18mm 117-30
TM1-ND-5269 Light, Cold Start Wait - Deutz 29-2
TM1-ND-5295K Relay Kit, Deutz Glow Plug (In Engine) 114-
TM1-ND-536 Elbow, 45° 91-74
TM1-ND-6505 Gauge, Fuel - Datcon #103110W 26-20
TM1-ND-8010 Plug, ¼ MP Brass - Opt. w/ Racor Filter 155-20
4-3-136 CD314
Rev 29
Chapter 4
TM1-ND-8012 Sender, Fuel Datcon - Opt. 155-13

TM1-ND-8012 Sender, Fuel, Datcon - Dual Fuel Opt. 147-5
TM1-ND-8012 Sender, Fuel, Datcon - Opt. 146-12
TM1-ND-8013 Gauge, Fuel Datcon - Opt. 26-20
TM1-ND-8024 Injector, Fuel - Deutz 114-10
TM1-ND-8082 Engine, Deutz with PTO 114-1
TM1-ND-9066 Filter, Fuel, Racor 2 Micron - Southwest Opt. 155-21
TM1-ND-96302 Housing, Adapter (Part of 999-0230) 232-13
TPG-371887-S2 Nut, Lock 1-20 78-14
TPG-378171-S100 Bolt, 7/16-20 x 80 Hex 105-21
TPG-382884-S2 Bolt, 5/16-24 x 1" Long 78-23
TPG-382884-S2 Bolt, Ø 5/16-24 x 1" Long 72-6
TPG-385554-S2 Stud (Transmission Kit) 79-25
TPG-385554-S2 Stud, 9/16-12-18 x 2.28 78-8
TPG-385555-S2 Spacer (Transmission Kit) 79-24
TPG-386034-S100 Nut, Slotted 9/16-18 78-8
TPG-44880-S2 Washer, Flat 9/16" ID 78-8
TPG-58675-S2 Bolt, ½-13 x 1½" Long 78-16
TPG-76009-S36 Pin, Clevis 5/16 x 1.00 79-29
TPG-76009-S36 Pin, Clevis 5/16 x 1.00 80-29
TPG-C1TT-2857L Clevis 79-31
TPG-C20Z-6A366A Plate, Reinforcement Flywheel 232-16
TPG-C20Z-6A366A Reinforcement, Plate - Flywheel 115-10
TPG-C20Z-6A366A Reinforcement, Plate - Flywheel (Ford 300) 105-23
TPG-C6TZ-4A254B Saddle, U-Joint 72-5
TPG-C8HZ-7A002A Plug, Speedometer Gear Inlet 78-33
TPG-D3TA-2A701AA Pipe, Parking Brake Drain 78-31
TPG-D3TZ-2614A Drum, Parking Brake 78-21
TPG-D3TZ-2649A Support, Brake Cable 78-30
TPG-D3TZ-2857A Clevis, Parking Brake 78-9
CD314 4-3-137
Rev 29
Chapter 4

TPG-D3TZ-2A663D Bellcrank 79-23
TPG-D3TZ-7089B Flange, Output 78-20
TPG-D5TZ-6375 Flywheel 115-9
TPG-D5TZ-657A Flywheel Assembly, C-6 232-15
TPG-D6TZ-2A703A Shield, Park Brake 78-13
TPG-D9TA-7B095BA Tube, Manifold Vacuum 107-16
TR2 Decal, "Gas" 10-5
T-S2 Decal, "45 psi" 10-4
TUG660 Decal, "Tug 660" 10-
T-Y1 Decal, "Hydraulic Oil" 10-6
T-Y10 Decal, "Caution: Use Safety Prop" 10-2
TY-2 Decal, "Emergency Stop" 10-
T-Y3 Decal, "Max Capacity 2000 lbs." 10-8
T-Y33 Decal, "Caution: Adjust Finger Guard" 10-13
TY-36 Decal, "Caution: Both Hand Rails" 10-19
TY-37 Decal, "Caution: Wear Tight Clothing" 10-18
U5MW0194 Pump, Coolant (Note 1) 117-5
X3001-109 Coupling, Brake Rod 73-16
X4004-101 Wheel, Steering 65-3
X4014-101 Column, Steering 65-4
X4015-101 Nut, Column 65-2
X6005-101 Sender, Fuel - Kysor 145-9
X6007-201 Battery, 4D - Opt. 63-1
X6008-101 Horn Button Kit 40-
X6008-101 Horn Button Kit 65-1
X6042-101 Switch, Glow Plug 25-3
4-3-138 CD314
Rev 29
Chapter 4

X6042-101 Switch, Glow Plug (Manifold Heater) 28-8
X6042-101 Switch, Glow Plug (Safety Override) 28-7
X6042-101 Switch, Glow Plug (Safety Override) - Opt. 29-24
X-6042-101 Switch, Glow Plug (Emergency Pump) 30-17
X9003-101 Ring, Cowl Retaining 15-5
X9004-101 Receptacle, Floating 15-5
X9005-101 Stud, Cowl Fastener 15-5
CD314 4-3-139
Rev 29
Chapter 4
4-3-140 CD314
Rev 29
Chapter 4
SECTION 4: ALPHABETICAL INDEX

660-2-0306 Actuator, Valve (Note 1) 203-19
T6-9500-2003-1 Adapter 233-23
T6-600-112 Adapter 74-4
T6-600-112 Adapter 75-7
2MBSPPOR-2FP Adapter - Opt. 117-15
TM1-ND-5048 Adapter, 45° Oil Sensor - Deutz 114-
------ Adapter, 6MP-4FP 156-37
------ Adapter, 6MP-4FP 160-37
------ Adapter, 8MP-6FP 160-15
660-ND-1397 Adapter, Brake 74-5
660ND-1397 Adapter, Brake 75-5
T6-8011-107 Adapter, Brake Warning 75-18
30211 Adapter, Drive (Part of 999-0230) 232-11
TM1-ND-5255 Adapter, Heater Hose 18mm 117-30
660-1-3020 Adapter, Hydraulic Pump (Perkins Tier II) 88-1
TM1-ND-5046 Adapter, Oil Sensor Metric to Eng. 114-
TM1-ND-5046 Adapter, Oil Sensor Metric to Eng. 232-2
8MJX-8FJX-45 Adaptor 100-15
------ Adaptor 179-5
T6-1001-177 Adaptor 181-6
------ Adaptor Assy 236-36
8MJ Adaptor, Bulkhead 100-4
660-3-0717 Adaptor, Carburetor 181-
999-0230A Adaptor, Drive 115-3
------ Adaptor, Fuel Pump 147-25
CD314 4-4-1
Rev 29
Chapter 4
660-1-2379 Adaptor, Grease Swivel 197-2

999-023013 Adaptor, Housing 115-5
TM1-ND-5046 Adaptor, Oil Sensor Metric to English 115-28
------ Adaptor, Straight Reducing - Male 81-9
660-4-1051-28 Adaptor, Stud Nut 69-2
EPGEOTZ-9600H Air Filter Assembly 128-1
T6-1300-181 Alarm, Backup - 12VDC 1-20
T6-1300-165 Alarmstat, Kysor Water - 210 112-22
T6-1300-165 Alarmstat, Kysor Water, 210 105-
T6-7010-207 Alarmstat, Kysor Water, 240 105-29*
660-2-0127 Aligner 183-14
T6-4900-100-7 Alternator 112-24
T6-1211-101-1 Alternator (Delco Style) 120-
T6-1211-101-1 Alternator (Delco Style) 123-1
------ Alternator Assembly, 37A (Incl. Fan & Pulley) (Cummins/Onan) 120-1
T6-1211-101 Alternator Assembly, 61A 120-1
------ Alternator Assy, 95 Amp 121-1
T6-1211-101-5 Alternator, 100A, Perkins/Deutz w/o Pulley 117-3
T6-1211-101-5 Alternator, 100AMP, Perkins/Deutz 127-1
T6-4900-100-7 Alternator, 12V. 60 Amp 122-5
EPGE2GZ-10346C Alternator, 60A 120-1
DEU1178607 Alternator, Bosch 125-13
660-ND-2824 Alternator, Delco 130A 120-1
------ Alternator, Perkins 4.135 120-1
660-2-1688 Anchor, Axle Drum Cables 231-12
660-3-1688 Anchor, Axle Drum Cables 78-
663-2-2802 Anchor, Front Lift Crossmember 187-11
4-4-2 CD314
Rev 29
Chapter 4
660-1-1245 Anchor, Front Park Brake Cable 79-16

660-1-0005-26 Angle, Conveyor (¼") 185-22
660-1-0005-26 Angle, Conveyor (¼") 186-22
660-1-0005-26 Angle, Conveyor (¼") 187-21
660-1-0005-26 Angle, Conveyor (¼") - Opt. 184-21
660-1-0173 Angle, End Crossmember 660 184-8
660-2-1809 Angle, Hydraulic Hose Support 161-
CD314 4-4-3
Rev 29
Chapter 4

------ Arm, Adjusting, Alternator - Cummins/Onan 120-4
EPGC5UZ-10145A Arm, Alternator Adj. 120-4
660-3-2440 Arm, Fixed Left Front Pivot - Handrail 230-7
660-2-2383 Arm, Handrail Rear Slider Pivot 224-18
663-3-0844 Arm, Left Mid Pivot, Handrail - British - (CE Opt.) 223-17
663-3-0843 Arm, Left Rear Pivot - Handrail Wldmt (British) 230-4
663-4-1602 Arm, Lif, Rear - Narrow, BAW - Opt. (Wldmt) 211-1
660-4-0008 Arm, Lift Front - Standard Conveyor (Wldmt) 210-1
660-4-0008 Arm, Lift Front - Wldmt 212-1
660-4-0009 Arm, Lift Rear - Wldmt 211-1
663-4-3214 Arm, Lift, Front - Narrow Conveyor - Opt. (Wldmt) 210-1
4-4-4 CD314
Rev 29
Chapter 4
663-4-0008 Arm, Lift, Front - Narrow Conveyor (Wldmt) 210-1

660-4-1602 Arm, Lift, Rear - BAW - Opt. (Wldmt) 211-1
663-4-3215 Arm, Lift, Rear - Narrow Conv. - Opt. (Wldmt) 211-1
663-4-0009 Arm, Lift, Rear - Narrow Conv. (Wldmt) 211-1
663-4-0009 Arm, Lift, Rear (Narrow) - Wldmt 100-10
660-2-0267 Arm, Lock 36" 219-5
660-1-0263 Arm, Pivot 214-3
660-1-3048 Arm, Pivot 214-3
660-1-0263 Arm, Pivot 215-3
660-1-0263 Arm, Pivot 216-5
660-1-3048 Arm, Pivot (Wldmt) 215-3
660-1-2866 Arm, Pivot 14" 217-5
660-1-2866 Arm, Pivot 14" 218-5
660-2-1467 Arm, Pivot 38" 219-3
663-3-0846 Arm, Right Front Pivot, Handrail - (BAW) 229-4
663-3-0845 Arm, Right Mid Pivot, Handrail - (BAW) - CE Opt. 229-6
------ Arm, Shift (Comes w/ Trans.) 115-16
660-2-1466 Arm, Spring 38" 219-4
660-1-0275 Arm, Spring w/ Tab 214-6
660-1-0275 Arm, Spring w/ Tab 215-6
660-2-0275 Arm, Spring w/ Tab 216-11
660-1-2867 Arm, Spring w/ Tab 14" 217-11
660-1-2867 Arm, Spring w/ Tab 14" 218-11
------ Arm, Swing Locking 44-19
------ Arm, Swing Locking 45-4a
660-4-0532-5 Arm, Switch Actuator for Limit - Opt. 79-3
T6-9003-123 Arm, Wiper 12-9
660-1-2240 Attachment, Modulator Cable 60-
660-4-1051 Axle, Drive 70-3
660-4-1050 Axle, Steer 66-1
CD314 4-4-5
Rev 29
Chapter 4
660-4-1050 Axle, Steer 67-8

660-4-1050 Axle, Steer 68-1
660-4-1051-5 Baffle, Pinion Bearing 69-36
T6-1001-603 Band, Air Filter Mount 136-13
660-4-3032-12 Bar, Flat - Door 13-12
663-2-2782 Bar, Tie Brace 186-8
TM1-1-8308 Barb, 5/8" Hose (Opt.) 112-38
660-4-0753-3 Base, Socket - Electric/Octagon 204-16
660-4-0753-3 Base, Socket Electric - Octagon 33-3
T6-9011-235 Battery, (Delco) Group 31C w/ Studs - Opt. 63-1
X6007-201 Battery, 4D - Opt. 63-1
T6-9011-235 Battery, Delco Group 31C w/ Studs 64-4
T6-7001-205 Battery, Group 27 63-1
660-ND-2823 Battery, Interstate, Group 31 (CE Opt.) 63-1
------ Beam, Sealed 61-6
------ Bearing 176-6
------ Bearing 236-22
660-4-1051-14 Bearing and Cup 69-16
663-1-0338 Bearing, 1" Pillow Block 192-10
------ Bearing, Ball 235-18
4-4-6 CD314
Rev 29
Chapter 4

660-3-0126-5 Bearing, Flange 183-16
660-6-0004-16 Bearing, Flange 183-3
660-6-0004-16 Bearing, Flange 188-8
660-6-0004-16 Bearing, Flange 189-1
660-6-0004-16 Bearing, Flange 190-1
660-4-1051-3 Bearing, Inner Pinion 69-34
660-4-1051-6 Bearing, Pinion 69-38
660-6-0004-15 Bearing, Take-Up 183-6
660-6-0004-15 Bearing, Take-Up 188-11
660-6-0004-15 Bearing, Take-Up 189-13
660-6-0004-15 Bearing, Take-Up 190-7
MX4-10295 Bellcrank, Remote Release 23-6
T6-4900-100-8 Belt 112-14
660-ND-1646 Belt, (Same as T6-9011-576) 85-6
660-6-0004-23 Belt, 24" x 588" - Conveyor 188-2
660-6-0004-23 Belt, 24" x 588" Conveyor 189-15
660-6-0004-23 Belt, 24" x 588" Conveyor 190-14
660-1-2644 Belt, 24" x 588" Sure Grip - Opt. 190-14
660-1-1139 Belt, 44" Hydraulic Pump 87-1
660-1-2222 Belt, 47" Hyd. Pump - Perkins 85-6
661-1-0032 Belt, 57" - Extended Conveyor - Opt. 188-2
660-1-2904 Belt, Accessories Drive 121-2
660-1-2904 Belt, Accessories Drive 660 4.2L V6 84-11
DEU1179565 Belt, Alternator 125-5
660-1-2207 Belt, Alternator 126-3
660-1-2207 Belt, Alternator - 1004 176-3
CD314 4-4-7
Rev 29
Chapter 4
------ Belt, Alternator - Perkins 4.135 120-5

T6-9011-560 Belt, Alternator 1104 117-4
T6-1201-147 Belt, Alternator, Perkins 4.236 120-5
------ Belt, Alternator/Water Pump - Cummins/Onan 120-5
660-6-0004-30 Belt, Conveyor, 2 Ply, 50 Ft. 188-
660-1-2414 Belt, Hydraulic Pump 83-1
660-1-1200 Belt, Hydraulic Pump 4.135 & 4.236 85-6
660-1-2414 Belt, Hydraulic Pump Fractional HP 85-6
660-ND-1450 Belt, Onan Hydraulic Pump 85-6
660-6-0581-25 Belt, Safety (Non-Retractable) 11-4
T6-9011-103 Belt, Safety (Retractable) (2 pcs) 11-4
T6-4900-100-8 Belt, V - Fan Drive 122-1
T6-1001-147 Belt, Water Pump/Alternator 175-11
660-1-1690 Blade, Rear Guard - British Air 231-
T6-9003-125 Blade, Wiper 12-10
660-ND-1445 Block, Contact - NC - Opt. 25-19c
660-1-3438 Block, Contact - NO (Narrow Conveyor) 208-3
660-2-1209 Block, Detent 203-12
660-1-0967 Block, Pinch 189-8
660-1-0967 Block, Pinch 190-12
660-1-0967 Block, Pinch 193-3
660-1-0967 Block, Pinch 194-3
660-1-0967 Block, Pinch 231-
4-4-8 CD314
Rev 29
Chapter 4
660-4-0741-7 Block, Terminal (CE Opt.) 204-14

660-1-2317 Block, Terminal, 14-Lead, 4 Place Control 204-14
------ Body, Oil Filter 178-10
660-1-1293 Body, Push Button - Opt. 1-32
½-13 HHMB Bolt Ø ½-13 x 1½" Long 114-23
½-13 x 2 HHMB Bolt Ø ½-13 x 2" Long 114-
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 216-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 217-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 218-4
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 225-13
½-13 x 2¾ Bolt Ø ½-13 x 2¾" Long 226-13
½-13 x 3½ HHMB Bolt Ø ½-13 x 3½" Long 114-16
3/8-16 x 1¼ Bolt Ø 3/8-16 x 1¼" Long 114-20
3/8-24 Bolt Ø 3/8-24 234-14
5/16-18 Bolt Ø 5/16-18 234-8
T6-9011-412 Bolt, ½" Eye 22-4
TPG-58675-S2 Bolt, ½-13 x 1½" Long 78-16
TPG-382884-S2 Bolt, 5/16-24 x 1" Long 78-23
TPG-378171-S100 Bolt, 7/16-20 x 80 Hex 105-21
------ Bolt, Allen Head 236-38
7/16-14 x 2¼ Bolt, Allen Head Ø 7/16"-14 x 2¼" Long 232-30
------ Bolt, Anchor 77-19
------ Bolt, Banjo 158-44
------ Bolt, Bearing Cap (Note 1) 69-21
------ Bolt, Brake Drum to Yoke Flange (Note 1) 235-6
T6-8013-145 Bolt, Brake Hose 74-
------ Bolt, Brake Shoe Support (Note 1) 235-26
T6-8013-159 Bolt, Caliper 76-6
660-1-1244 Bolt, Carriage 219-7
½-13 x 2 Bolt, Carriage Ø ½-13 x 2" Long 228-2
½-13 x 2½ Bolt, Carriage Ø ½-13 x 2½" Long 227-14
CD314 4-4-9
Rev 29
Chapter 4

660-4-1051-12 Bolt, Carrier Cover (Note 3) 69-29
------ Bolt, Converter Housing 234-3
3/8-16 x 2 Bolt, Countersunk 100-3
660-4-1051-15 Bolt, Drive Gear 69-23
------ Bolt, Flange 77-3
M8-1.25 x 38 Bolt, Flange M8-1.25 x 38 - Water Pump 173-5
8mm-70mm Bolt, Flange Ø 8mm-70mm CLS10.9 52-20
------ Bolt, Flange Ø M10-1.5 x 90mm Long 127-3
M8-1.25 x 30 Bolt, Flange Ø M8-1.25 x 30mm Long 122-7
5/16-18 Bolt, Hex Head 143-8
------ Bolt, Hex Head 178-13
5/16-18 Bolt, Hex Head 128-6
------ Bolt, Hex Head - Fan 175-2
¼-20 x 1 Bolt, Hex Head ¼-20 x 1" Long 154-14
1-8 x 4½ Bolt, Hex Head 1-8 x 4½" Long 210-4
M10 x 30 Bolt, Hex Head M10 x 30mm CLS 10.9, DIN 933 86-6
4-4-10 CD314
Rev 29
Chapter 4

M10-1.5 x 30 Bolt, Hex Head M10-1.5 x 30mm Long - w/ Lock and Flat Washer 90-76
------ Bolt, Hex Head M5 x 40mm Long 57-1d
3/8-16 x 2 Bolt, Hex Head Ø 3/8-16 x 2" Long - Opt. 191-14
¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" ID 202-17
¼-20 x ¾ Bolt, Hex Head Ø ¼-20 x ¾" Long (Note 1) 203-21
CD314 4-4-11
Rev 29
Chapter 4

½ -13 x 1 Bolt, Hex Head Ø ½"-13 x 1" Long 232-22
½-13 x 1½ Bolt, Hex Head Ø ½-13 x 1" Long 118-23
4-4-12 CD314
Rev 29
Chapter 4

1-8 x 5 Bolt, Hex Head Ø 1-8 x 5" Long 211-3
3/8-16 x 1¼ Bolt, Hex head Ø 3/8-16 x 1¼" Long 61-3
CD314 4-4-13
Rev 29
Chapter 4

3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 92-10
3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 93-10
3/8-16 x 2½ Bolt, Hex Head Ø 3/8-16 x 2½" 94-10
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 92-49
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 93-49
3/8-16 x 3½ Bolt, Hex Head Ø 3/8-16 x 3½" 94-49
4-4-14 CD314
Rev 29
Chapter 4

------ Bolt, Hex Head Ø 5/16-18 x 1 7/8" Long 236-42
5/16-18 x 1 Bolt, Hex Head Ø 5/16-18 x 1" Long (Note 1) 203-24
M8-1.25 x 5.5 Bolt, Hex Head Ø 8mm-1.25 x 5.5 174-5
CD314 4-4-15
Rev 29
Chapter 4

------ Bolt, Hex Head Ø M8-1.25 x 30mm Long, Gr. 10.9 127-18
M10-1.5 x 30 Bolt, Metric M10-1.5 x 30mm Long 89-8
5/16-18 x ¾ Bolt, Modulator Cable Clamp 5/16-18 x ¾" Long 55-13
TPG-382884-S2 Bolt, Ø 5/16-24 x 1" Long 72-6
------ Bolt, Park Brake Actuator Bracket 235-28
M10-1.5 x 25 Bolt, Socket Head M10-1.5 x 25mm Long 232-17
M14-2.0 x 35 Bolt, Socket Head M14-2.0 x 35mm Long (Part of 999-0230) 232-10
M10-1.5 x 25 Bolt, Socket Head Metric Ø M10-1.5 x 25mm Long 115-8
M14-2.0 x 35 Bolt, Socket Head Ø M14-2.0 x 35mm Long 115-4
660-2-1108 Booster, Vacuum Brake - Opt. 73-17
------ Boot 44-12
660-1-2483 Boot, Starter Solenoid Terminal 64-5
T6-2200-101 Bottle, Overflow (Perkins) 166-1
4-4-16 CD314
Rev 29
Chapter 4

660-1-1468 Box and Cover - Emergency Stop Switch, 1 Hole 207-5
660-1-1468 Box and Cover - Emergency Stop Switch, 1 Hole - Opt. 1-34
660-2-1032 Box, Chock 12½ x 9 x 5 7-2
660-2-2539 Box, Chock 16 x 10 x 10 7-2
660-2-3402 Box, Chock 16 x 16 x 5 7-2
660-4-0753-14 Box, Wire Way - Electric 204-13
660-2-0738 Brace 128-5
------ Brace 44-20
660-2-2582 Brace, Flex Pipe 141-11
660-2-2582 Brace, Flex Pipe 142-9
660-2-2800 Brace, Tie 184-18
660-2-2800 Brace, Tie - Opt. 184-9
------ Bracket 125-11
------ Bracket 127-15
------ Bracket 127-8
------ Bracket 158-41
660-2-1332 Bracket, Accel. Cable Mounting 58-2
------ Bracket, Accelerator Cable Stand-Off 49-10
CD314 4-4-17
Rev 29
Chapter 4

660-3-0719 Bracket, Air Cleaner 128-4
660-2-2359 Bracket, Air Cleaner Mounting 134-3
660-3-2429 Bracket, Aligner Channel Assembly 184-4
------ Bracket, Alternator (Incl. w/ Engine) 122-10
3823A054 Bracket, Alternator (Note 1) 117-29
T6-7002-133 Bracket, Alternator Adj., 70 Amp 120-4
T6-7002-155 Bracket, Alternator Mount 120-2
EPGC5UZ-10A313A Bracket, Alternator Mounting 121-5
------ Bracket, Alternator Mounting - Cummins/Onan 120-2
------ Bracket, Alternator Mounting - Perkins 4.135 120-2
660-2-2417 Bracket, Battery Disconnect 63-11
T6-9003-567 Bracket, Block Heater 116-13
660-1-2549 Bracket, Block Heater 116-14
660-1-1017 Bracket, Bumper 2-24
660-1-0195 Bracket, Cable 205-8
660-1-0293 Bracket, Cam 210-11
660-1-0293 Bracket, Cam 212-7
660-1-2292 Bracket, Cast Alternator - Deutz 125-1
660-1-2292 Bracket, Cast Alternator, Deutz 124-1
660-1-2292 Bracket, Cast, Alternator 123-6
660-3-0808 Bracket, Crowder Roller-Conveyor 184-5
660-2-2294 Bracket, Delco Alt. Adjust 123-4
660-2-2294 Bracket, Delco Alt. Adjust. - Deutz 124-16
660-2-3036 Bracket, Door Latch / Striker Bolt 13-10
4-4-18 CD314
Rev 29
Chapter 4

660-2-0687 Bracket, Engine Cover Mounting 182-2
660-2-1802 Bracket, Engine L/H - Perkins 105-7
660-3-1054 Bracket, Engine L/H (Gas) 105-7
660-2-1803 Bracket, Engine Mount, Driver Side Frame Half 116-24
T6-3200-161 Bracket, Engine Mount, Frame Half 105-4
660-2-1803 Bracket, Engine Mount, Frame Half 105-6
660-2-1803 Bracket, Engine Mount, Frame, Driver Side 118-22
660-4-2284 Bracket, Engine Mounting L/H 114-6
660-4-2285 Bracket, Engine Mounting R/H 114-5
660-3-1055 Bracket, Engine R/H 105-6
TM1-2-9739 Bracket, Exhaust 142-5
660-2-3326 Bracket, Exhaust Support 140-24
660-3-2376 Bracket, Fan Guard Support - Alt. 123-4
660-1-1071 Bracket, Flex Brake Line 2-5
------ Bracket, Ford Double Cable Eye 45-1a
660-1-0074 Bracket, Front Cylinder 2-16
660-4-1008-1 Bracket, Front Cylinder 3-16
660-2-1640 Bracket, Front Work Light Mounting 61-8
------ Bracket, Fuel Filter 147-18
660-2-3324 Bracket, Fuel Line Retaining 153-24
CD314 4-4-19
Rev 29
Chapter 4

T6-9003-622 Bracket, Heater Valve Mounting 111-1
660-4-1324 Bracket, Hyd. Pump Mounting - Onan 85-2
660-2-3311 Bracket, Hydraulic Motor, Wldmt 94-81
4-4-20 CD314
Rev 29
Chapter 4

------ Bracket, L/H 105-5
------ Bracket, L/H 105-5
660-2-1804 Bracket, L/H 105-5
------ Bracket, L/H 82-5
660-2-2522 Bracket, L/H Spring Diagonal Link 224-27
660-2-2891 Bracket, Left Hand Rail - CE Opt. (Use with Part# 660-4-3060) 184-22
660-2-1021 Bracket, Left Suspension, Front 2-13
660-2-0272 Bracket, Lock - Wldmt 219-6
660-1-0793 Bracket, Long 113-18
660-1-0793 Bracket, Long 115-18
660-1-0793 Bracket, Long 116-2
660-1-0793 Bracket, Long 232-28
660-2-3289 Bracket, Lower AUX Trans Cooler 171-29
660-2-3256 Bracket, LP Fill 152-1
T6-6017-105 Bracket, LP System 148-2
660-2-3049 Bracket, LP Tank 151-9
------ Bracket, Map Sensor 107-5
660-3-0812 Bracket, Motor Mount w/ Tab - Conveyor 184-19
660-1-2865 Bracket, Mounting - OH Guard 14-8
660-4-3038 Bracket, Mounting, Heater 12-18
T6-4700-086 Bracket, Overflow Mount 166-2
CD314 4-4-21
Rev 29
Chapter 4
------ Bracket, Park Brake Actuator 235-27

MH-2-606 Bracket, Park Brake Engaged Light Switch 78-
MH-2-606 Bracket, Park Brake Engaged Light Switch 80-4
------ Bracket, Parking Brake Switch 235-24
660-2-1802 Bracket, Passenger Side Engine Mount 118-7
660-2-1802 Bracket, Passenger Side Engine Mount - Perkins 116-23
------ Bracket, Pedal 57-1f
660-2-1305R Bracket, Pivot Assembly Right Side Rail 226-14
660-2-1305L Bracket, Pivot Assy - Left Side Rail 221-2
660-2-1305R Bracket, Pivot Assy - Right Side Rail 229-2
660-2-1305R Bracket, Pivot Assy - Rt Side Rail 220-2
660-2-1305L Bracket, Pivot Assy Left Side Rail - CE Opt.
(Use with Part# 660-4-3060) 184-13
660-2-1305L Bracket, Pivot Assy Left Side Rail - Wldmt 187-15
660-2-1305R Bracket, Pivot Assy Right Side Rail - CE Opt.
(Use with Part# 660-4-3060) 184-20
660-2-3416 Bracket, Quick Disconnect Bulkhead 101-11
------ Bracket, R/H 105-4
------ Bracket, R/H 105-4
------ Bracket, R/H 82-4
4-4-22 CD314
Rev 29
Chapter 4
660-3-0807 Bracket, R/H Roller 184-17

660-4-3307 Bracket, Radiator - LH 166-12
660-4-3308 Bracket, Radiator - RH 166-17
660-2-1058 Bracket, Radiator, R/H 161-10
660-1-0066 Bracket, Rear Cylinder 1-12
660-2-1691 Bracket, Rear Guard Blade Mounting 231-
660-3-2923 Bracket, Relay Mounting 3-5
660-2-2282 Bracket, Right Hand Rail - CE Opt. (Use with Part# 660-4-3060) 184-23
660-3-1270 Bracket, Roller Support (Note 3) 183-
660-2-1469 Bracket, Safety Switch Cord - Opt. 1-23
660-2-1469 Bracket, Safety Switch Cord Wrapper 207-9
660-3-2428 Bracket, Small Roller 184-2
T6-9100-110 Bracket, Solenoid Mounting 44-6
CD314 4-4-23
Rev 29
Chapter 4

MD-W02-105 Bracket, Tank - LPG w/ Hardware 148-
MD-WO2-105 Bracket, Tank - LPG w/ Hardware (Set of 2) 151-7
660-1-2297 Bracket, Throttle Cable - Deutz 53-16
660-1-2297 Bracket, Throttle Cable Attachment 59-4
T6-4900-174 Bracket, Throttle Return Spring 52-19
660-1-2556 Bracket, Throttle Return Spring 60-11
660-2-2546 Bracket, Trans. Mod. Cable Anchor 60-5
T6-9100-109 Bracket, Transmission Mounting 44-4
T6-9100-109 Bracket, Transmission Mounting 45-4d
660-2-3288 Bracket, Upper AUX Trans Cooler 171-27
660-ND-1392 Brake Adjusting Kit, L/H 77-
660-ND-1393 Brake Adjusting Kit, R/H 77-
------ Brake Adjusting Socket with Screw - L/H (Note 2) 77-13
------ Brake Adjusting Socket with Screw - R/H (Note 2) 77-13
060WD101 Brake Assembly, Drive Axle - L/H 77-
060WD100 Brake Assembly, Drive Axle - R/H 77-
660-2-1278 Brake Pedal Assembly 73-8
660-ND-1394 Brake Springs Kit 77-
TM1-ND-5010 Breaker, 60A - Deutz 31-14
660-4-0741-5 Breaker, Circuit (20 AMP) (Fuel Heater) 34-14
660-4-0741-5 Breaker, Circuit (20 AMP) (Ignition) 34-9
660-4-0741-5 Breaker, Circuit (20 AMP) (Lights) 34-8
660-4-0741-5 Breaker, Circuit (20 AMP) (Starter) 34-7
4-4-24 CD314
Rev 29
Chapter 4

CMH-604 Breaker, Circuit (30 AMP) 32-2
TM1-ND-5010 Breaker, Circuit 60A - Deutz (Included with Engine) 36-6
660-1-2903 Breaker, Circuit 660 4.2L V6 32-3
T6-2001-135 Breather 156-36
T6-2001-135 Breather 160-36
------ Bulb, High Resistance - Armored Turn Signal 62-7
660-4-0600-5 Bumper 224-14
660-3-0120-1 Bumper Roll 183-18
660-3-0120-1 Bumper Roll 183-20
660-3-0120-1 Bumper Roll 191-12
660-3-0120-1 Bumper Roll - Opt. 193-8
660-2-1623 Bumper, D-Style - Runner End 183-21
663-3-2605 Bumper, D-Style 8" L/F - Narrow Conveyor 192-9
663-3-2605 Bumper, D-Style 8" L/F - Narrow Conveyor - Opt. 191-9
663-3-2668 Bumper, D-Style 8" R/F - Narrow Conveyor 192-13
663-3-2668 Bumper, D-Style 8" R/F - Narrow Conveyor - Opt. 191-13
660-4-2310 Bumper, Front No Turn Signals - UAL Spec 16-5
660-ND-1505 Bumper, Plastic 231-8
CD314 4-4-25
Rev 29
Chapter 4

660-2-1600 Bumper, Rear - 3 Hole (CE Opt.) 1-4
660-1-0179 Bumper, Rear Hoop 21-4
660-6-0582-26 Bumper, Rubber Lift Arm 1-21
660-6-0581-26 Bumper, Solid - Conveyor 183-19
660-1-2388 Bumper, Telescoping Tube 224-13
------ Bushing 117-39
MD-CB1-127 Bushing, (Note 1) 203-4
¾ x 3/8 Bushing, Galvanized Hex 116-36
660-4-0132-2 Bushing, Sleeve 212-5
¾ MP-3/8 FP Bushing, Water Temperature Sensing Unit 172-
660-1-1981 Button, Horn (Cab Opt.) 65-1
660-1-3440 Button, Locking - Red 207-
660-1-3440 Button, Locking - Red 208-1
660-ND-1676 Button, Locking - Red - Opt. 25-19b
T6-7022-101 Button, Plug 3/8" 180-1
660-1-3052 Button, Plug, 1-7/8" 4-21
660-1-3052 Button, Plug, 1-7/8" 6-18
660-1-3052 Button, Plug, 1-7/8" 27-19
T6-9003-572 Button, Plug, Black ¾" 27-5
4-4-26 CD314
Rev 29
Chapter 4

660-1-2641 Button, Red Mushroom Push 209-1
T6-7022-105 Button, Rotor 180-3
T6-9011-369 Bypass Hose, Coolant Bypass System 105-31*
OPT-CAB-026 Cab with No Door (660) 12-1
OPT-CAB-075 Cab, Full - Vinyl Door (660) 12-1
3161C018 Cable (Note 1) 117-20
------ Cable Assembly (Note 2) 77-9
T6-2004-156 Cable, ¼" Vinyl-Coated Spiral 7-3
660-ND-1491 Cable, 14 Gauge 2 Conductor Wire, 30" Long 207-7
------ Cable, 14 Gauge, 2 Conductor with White & Black, 400" Long - Opt. 1-26
660-2-3320 Cable, 16 " Long (Battery to Fuse ) 64-24
660-1-2792-2 Cable, 43C 168-inch 43-5
T6-4900-163 Cable, 51.5" Long (Solenoid to Heater Manifold) 64-22
T6-4900-161 Cable, 9" Long (Solenoid to Fuse) 64-21
660-4-0137-11 Cable, Aircraft 219-15
660-4-0137-11 Cable, Aircraft (Not Illustrated) 227-20
660-1-1309 Cable, Battery - Black 40EC - Deutz 63-8
CD314 4-4-27
Rev 29
Chapter 4
T6-7016-121 Cable, Battery - Black 40EE - Opt. 63-8

660-1-2214 Cable, Battery - Black 84EC - Perkins 63-8
MG-1-542 Cable, Battery - Red 24EE - Ford 4.2 63-7
T6-7016-119 Cable, Battery - Red 48EC - Deutz 63-7
MG-1-543 Cable, Battery - Red 48EE 64-26
T6-7016-117 Cable, Battery - Red 66EE - Opt. 63-9
660-2-1563 Cable, Battery - Red 84EC - Perkins 63-7
660-2-1564 Cable, Battery - Red 84EE - Opt. 63-7
T6-7016-105 Cable, Braided, Ground 12EE Battery 232-23
660-ND-1677 Cable, Brake Long 95" 78-
660-ND-1678 Cable, Brake Short 51" 78-
660-3-0774-2 Cable, Park Brake 78-29
660-3-0774-2 Cable, Park Brake 79-17
660-3-0774-2 Cable, Park Brake 80-16
660-ND-2843 Cable, Shifter (Morse Shift Inhibitor) 43-5
660-ND-2843 Cable, Shifter (Morse Shifter Inhibitor) - Opt. 41-2
660-ND-1376 Cable, Shifter, 41-2
MH-ND-551 Cable, Speedometer 39-5
------ Cable, Vernier 204-inch 57-1g
T6-8013-144 Caliper, L/H Rear, R/H Forward 76-
T6-8013-146 Caliper, R/H Rear, L/H Forward 76-1
------ Cam & Lever (Note 1) 235-14
660-2-2838 Cam and Lever w/ Tab 78-12
------ Cam Plate, L/H 77-20
------ Cam Plate, R/H 77-20
660-2-1507 Canvas, Extended 198-
4-4-28 CD314
Rev 29
Chapter 4
660-2-1506 Canvas, Standard (Vinyl) 198-1

------ Cap, 3/8" Tube 107-7
------ Cap, 3/8" Tube 108-11
660-11-2682 Cap, 6FJIC 90-51
660-11-2682 Cap, 6FJIC 91-51
------ Cap, 7/32" Tube 107-8
T6-1201-213 Cap, Air Cleaner 132-10
TM1-0-8144 Cap, Air Filter 132-2
------ Cap, Differential Bearing (Note 1) 69-17
T6-7022-103 Cap, Distributor 300 CID 180-2
663-2-0803 Cap, End Rear L/H - Narrow Conveyor (Vendor Installed) 187-9
663-2-0804 Cap, End Rear R/H - Narrow Conveyor (Vendor Installed) 187-7
CD314 4-4-29
Rev 29
Chapter 4

660-4-1050-25 Cap, Hub 67-20
4142X099 Cap, Oil Filler (Note 1) 117-28
660-1-0274 Cap, Tube End 218-18*
660-1-0274 Cap, Tube End 226-18*
660-1-0274 Cap, Tube End 229-24
660-1-0274 Cap, Tube End 230-18
T6-1001-107R Carburetor, Reman (Ford 300) 181-1
------ Case Extension - Single Speed 235-22
------ Case, Differential (Note 2) 69-24
------ Catalyst Monitor (Blue Connector) 139-7
660-2-1103 Cavity, Valve Cover / Seat Mount 102-
660-2-1103 Cavity, Valve Cover/Seat Mount 11-6
4-4-30 CD314
Rev 29
Chapter 4

660-4-3032-10 Center, Inside Door 13-5
T6-9011-326 Chain, 3/8", 5 Links Each 22-3
660-6-0004-18 Chain, Drive Roller 4ft. 201-6
EC007K Change Over Kit, Cummins/Onan to Ford 300 CID (Note 1) 105-
EC011K Change Over Kit, Cummins/Onan to Perkins 4.236 (Note 1) 105-
EC003K Change Over Kit, Perkins 4.135 to Ford 300 CID (Note 1) 105-
EC010K Change Over Kit, Perkins 4.135 to Perkins 4.236 (Note 1) 105-
663-3-0815 Channel, Aligner 185-11
660-3-0120-2 Channel, Roll Bumper 191-11
660-3-2593 Chock, Orange 11 x 8 x 7.75 7-5
T6-2004-154 Chocks, Wheel 7-5
------ Clamp 116-31
------ Clamp 116-32
660-1-1624 Clamp Plate, D-Bumper 183-
T6-1005-119 Clamp, 2" Exhaust 137-10
T6-1005-119 Clamp, 2" Exhaust 141-10
T6-1005-119 Clamp, 2" Exhaust 142-10
T6-1005-119 Clamp, 2" Exhaust 143-6
CMA-613 Clamp, 2½" Muffler 139-9
T6-4700-074 Clamp, 2¾" Muffler 138-3
T6-4700-074 Clamp, 2¾" Muffler 139-5
2000059 Clamp, 3" Heavy Duty 140-6
T6-1002-155 Clamp, Cable 49-9
T6-1002-155 Clamp, Cable 54-9
T6-1002-155 Clamp, Cable 58-5
T6-1002-155 Clamp, Cable 60-6
660-4-0712-4 Clamp, Hose 128-
CD314 4-4-31
Rev 29
Chapter 4

------ Clamp, Hose 150-12
#28 Clamp, Hose 169-
5024 Clamp, Hose #24, Ø 2" 170-19
5024 Clamp, Hose #24, Ø 2" 171-19
5028 Clamp, Hose #28, Ø 2¼" 170-8
5028 Clamp, Hose #28, Ø 2¼" 171-8
5032 Clamp, Hose #32, Ø 2½" 170-20
5032 Clamp, Hose #32, Ø 2½" 171-20
6202 Clamp, Hose #4 Ø 5/8" 170-18
6202 Clamp, Hose #4 Ø 5/8" 171-18
#72 Clamp, Hose #72 96-7
#72 Clamp, Hose #72 97-7
------ Clamp, Hose (5/8 - 1") - Opt. 112-37
------ Clamp, Hose ¾" ID 149-12
------ Clamp, Hose 1¼" ID 149-4
------ Clamp, Hose 1¼" ID 150-4
62010 Clamp, Hose 5010 117-32
------ Clamp, Hose IDEAL 5032 165-10
------ Clamp, Hose IDEAL 5036 133-10
------ Clamp, Hose IDEAL 5040 129-11
------ Clamp, Hose IDEAL 5044 129-13
------ Clamp, Hose IDEAL 5056 131-13
4-4-32 CD314
Rev 29
Chapter 4

------ Clamp, Hose IDEAL 6202 165-19
6202 Clamp, Hose IDEAL 6202 - Opt. w/ Racor Filter 155-7
5036 Clamp, Hose Ø 2¾" 170-24
5036 Clamp, Hose Ø 2¾" 171-24
------ Clamp, Hose Size 28, 32-57mm 166-15
------ Clamp, Hose Size 56 133-7
CMA-613 Clamp, Muffler 2½" 144-3
1¼ Clamp, P 211-8
3/8 x 1¼ Clamp, P- 100-14
T6-500-116 Clamp, P- 145-15
¼ Clamp, P- ¼" 153-26
660-1-1204 Clamp, Worm Gear 132-2
T6-1001-602 Cleaner, Air - Donaldson 133-1
660-1-1191 Cleaner, Air, - Diesel 132-1
CD314 4-4-33
Rev 29
Chapter 4

MD-CB21-121 Clip 75-22
------ Clip, Differential Clutch (Note 2) 69-26
------ Clip, Modulator, Retainer 53-17
T6-8013-169 Clip, Retainer 76-5
660-2-3064 Closeout, Dash - Opt. 26-23
660-2-2320 Closeout, Flywheel - Deutz 114-
660-3-1167 Closeout, Headlight - Opt. 4-22
660-3-1673 Closeout, L/H Front Bottom Inside 231-9
660-3-1639 Closeout, Left Rear Roller - Conveyor 196-4
660-3-1639 Closeout, Left Rear Roller - Conveyor 231-
660-4-2985 Closeout, LF, Headlight - Opt. 4-22
660-4-2985 Closeout, LF, Headlight Assembly 38-14
660-3-1674 Closeout, R/H Front Bottom Inside 231-
660-3-1638 Closeout, Rear Roller - Conveyor 231-4
4-4-34 CD314
Rev 29
Chapter 4
660-3-1638 Closeout, Right Rear Roller - Conveyor 196-5

660-1-2367 Clutch Disc and Spring Kit 224-26
T6-1211-135 Cock, Fuel Shut-Off 157-
T6-7014-101 Coil, Ignition 180-6
------ Coil, Spark Plugs 108-13
660-3-2521 Collar, L/H Handrail Lock - UAL Spec. 224-6
660-1-0245-7 Collar, Pivot Pin 219-16
660-1-2387 Collar, Telescoping Tube Set 224-17
X4014-101 Column, Steering 65-4
660-3-1028 Compartment, Driver's R/H 1-5
660-1-1667 Compartment, Driver's R/H (CE Opt.) 1-5
------ Connection 158-42
42-100-800 Connection, ½" Liquid Tight 78-
------ Connection, Air Intake 117-45
660-2-0769 Connector 202-3
T6-8011-121 Connector 74-6
T6-8011-121 Connector 75-8
660-2-0769 Connector 99-26
660-2-0769 Connector (Note 2) 203-15
------ Connector, 6.35 147-22
------ Connector, 9.52 147-24
CD314 4-4-35
Rev 29
Chapter 4
TM1-1-8170 Connector, Intake 132-4

660-1-2908 Control & Harness, Conveyor Speed 27-10
660-1-2908 Control and Harness, Conveyor Speed 26-10
660-1-3232 Control Speed, Electronic 57-1e
660-2-1212 Control, Crank Arm (Note 1) 203-
MD-EO5-101 Control, Dead Man Seat - Opt. 11-9
------ Control, Timing Fuel 117-16
T6-7007-101 Control, Turn Signal 65-5
T6-4900-178 Controller, Grid Heater 42-6
MD-H12-103 Converter, LPG, 300 CID 148-
------ Converter, Torque - High Stall 234-6
661-4-3061 Conveyor Weldment - CE Extended 188-1
661-4-2833 Conveyor Weldment - Extended 30 Ft. - Opt. 188-1
663-4-3285 Conveyor Weldment - Narrow (HAN-002) 190-15
4-4-36 CD314
Rev 29
Chapter 4

CD314 4-4-37
Rev 29
Chapter 4

663-4-3285 Conveyor Weldment, Narrow 224-24
663-6-2783 Conveyor Wldmt - Narrow Opt. (BAW) 229-1
663-2-2802 Conveyor, Crossmember Narrow 186-11
663-6-0005 Conveyor, Narrow - Wldmt 100-8
TM1-ND-1010 Cooler, Oil - Perkins 1004 179-2
TM1-1-8352 Cooler, Power Steering 171-28
660-2-3461 Cooler, Transmission Fluid 168-1
660-1-1174 Cord, Coiled 206-7
X3001-109 Coupling, Brake Rod 73-16
------ Coupling, Drive 235-42
MD-WO6-103 Coupling, Rego 151-4
------ Cover (Note 2) 77-7
660-4-1051-49 Cover Assembly, Carrier (Note 3) 69-30
660-2-3410 Cover, Accelerator Pedal 51-5
660-1-0244 Cover, Aligner 183-15
T6-4900-166 Cover, Bottom Bell Housing 113-11
660-1-1644 Cover, Chain 193-11
660-1-1644 Cover, Chain 194-10
660-1-1644 Cover, Chain 196-8
660-1-1644 Cover, Chain 199-
660-1-1644 Cover, Chain 206-6
660-2-1223 Cover, Control Lever (Note 1) 203-20
663-4-2787 Cover, Conveyor Front Bottom w/ Hydraulic - Opt. 191-21
660-1-2470 Cover, Crowder Roller Adj. Access 231-
660-1-2470 Cover, Crowder Roller Adjustment Access 191-6
4-4-38 CD314
Rev 29
Chapter 4
660-1-2470 Cover, Crowder Roller Adjustment Access 196-

660-3-1140 Cover, Engine Fan 161-13
660-4-2342 Cover, Front Bottom - Conveyor 195-14
660-4-2342 Cover, Front Bottom - Conveyor - Opt. 191-21
660-2-1675 Cover, Front Bottom Plate - Conveyor 231-10
660-2-1675 Cover, Front Bottom Plate - Conveyor (CE Opt.) 195-14
660-2-3299 Cover, Fuel Sending Unit 6-19
660-2-3299 Cover, Fuel Sending Unit - Opt. 4-23
660-4-3072 Cover, Instrument Panel Button, (Air Canada) - Opt. 30-23
660-3-2331 Cover, Rear Bottom - Conveyor 196-10
------ Cover, Small Converter Housing 234-4
660-3-1650 Cover, Under Instrument Panel (CE Opt.) 3-24
660-ND-1982 Cover, Vacuum Pump 116-8
660-4-3306 Cradle Weldment, Radiator 166-3
660-1-1105 Crank, Brake Bell 73-13
663-4-1015 Crossmember, Chassis Lift Arm - Narrow Conv. - Opt. (Wldmt) 211-9
663-4-1015 Crossmember, Chassis Lift Arm - Wldmt (Narrow Conveyor Option) 1-6
663-4-2788 Crossmember, Conveyor Lift Arm - Narrow 194-11
660-4-1016 Crossmember, Front Safety Prop 1-14
660-4-1621 Crossmember, Lift Arm - Wldmt - Opt. 1-6
663-2-2803 Crossmember, Narrow Conveyor - Wldmt 187-13
660-4-1975 Crossmember, Rear 1-7
660-2-1508 Cup, Recessed - Emer. Stop Button 209-4
660-2-1513 Cup, Recessed, E-Stop, Small 209-5
T6-6009-205 Cushion, Cell Hold Down Bar 147-6
CD314 4-4-39
Rev 29
Chapter 4
------ Cylinder, Forward Clutch 236-20

660-2-0063 Cylinder, Hydraulic Lift Rear 98-1
660-2-2868 Cylinder, Rear Lift, 2 Stage 42" - Opt. 98-1
660-ND-1380 Cylinder, Wheel - L/H 77-16
660-ND-1379 Cylinder, Wheel - R/H 77-16
------ Damper - Fuel System 147-21
660-1-2412 Damper, Vibration 123-2
660-1-2412 Damper, Vibration, - Oil Cooler Mounting 165-17
7802 DBL, Type "U" BOP 64-2
600-DECAL Decal Kit - 660 10-
T-S2 Decal, "45 psi" 10-4
TB3 Decal, "Battery" 10-7
660-1-0394 Decal, "Battery" 15-8
T-Y33 Decal, "Caution: Adjust Finger Guard" 10-13
TY-36 Decal, "Caution: Both Hand Rails" 10-19
660-1-1227 Decal, "Caution: Check Belt Lacing" 10-12
ML-25 Decal, "Caution: Surfaces May Be…" 10-17
TY-37 Decal, "Caution: Wear Tight Clothing" 10-18
TA-47 Decal, "Cold Start" 29-22
A-T15 Decal, "Conveyor Control, Up & Down" 6-7
T-A4 Decal, "Conveyor Up Down" 10-16
4-4-40 CD314
Rev 29
Chapter 4
ML-16 Decal, "Danger: Do Not Refuel" 10-20

TG2 Decal, "Diesel" 10-5
660-1-0392-D Decal, "Diesel" 15-6
TY-2 Decal, "Emergency Stop" 10-
T-A39 Decal, "Engine Warning" 29-13
660-1-3002 Decal, "EPM Interface" 110-7
T-A7 Decal, "Forward Neutral Reverse" 10-10
TR2 Decal, "Gas" 10-5
660-1-0932 Decal, "Gas" 15-6
------ Decal, "Low Oil Pressure & High Water Temp" - Opt. 30-10
T-A34 Decal, "Low Oil Pressure Warning Light" - Opt. 25-10
T-A35 Decal, "Low Oil Pressure" 28-5
T-A19 Decal, "Lubrication Instructions" 10-1
T-Y3 Decal, "Max Capacity 2000 lbs." 10-8
------ Decal, "Press On Brake Pedal Before Shifting" 29-23
TA-59 Decal, "Push to Start" 29-5
T-A30 Decal, "Safety Override / Glow Plug" 25-5a
T-A30 Decal, "Safety Override / Glow Plug" 30-19
T-A30-1 Decal, "Safety Override" 25-5
TA-61 Decal, "Safety Override" 28-9
------ Decal, "Safety Override" 30-5
TUG660 Decal, "Tug 660" 10-
MJ-1 Decal, "Warning: Hydraulic Fluids" 10-21
ML-15 Decal, "Warning: Pinch Area" 10-11
T-A38 Decal, "Work Light" 29-11
T-A2 Decal, Dash 10-
CD314 4-4-41
Rev 29
Chapter 4
------ Decal, ECM Interface Plug 109-5

T6-4700-121 Decal, ECM RPM 109-3
T6-4700-125 Decal, ECM RPM 109-3
T-A2 Decal, Instrument Panel 28-10
660-1-3405 Decal, L/H Rail, CRJ Only 227-18
660-1-3406 Decal, R/H Rail, Not for CRJ 227-17
660-2-2927 Decal, Relay Bank 109-6
T6-9011-483 Decal, Reverse Shifter (CE Opt.) 46-
------ Decals, Adhesive (See Decal Figure) 202-11
12970574 Defroster, Heater 12-19
T6-7021-113 Diaphragm Assembly, Distributor 180-5
660-4-1051-32 Differential Case Assembly 69-44
T6-4900-100-9 Dipstick 112-35
------ Dipstick 232-27
4126A81 Dipstick (Note 1) 117-17
------ Disc, Differential (Note 2) 69-20
TM1-1-0807 Donut, Exhaust 144-1
660-1-1479 Door, Fuel Tank Access - LP Gas 15-2
660-2-1124 Door, Hydraulic Tank / Battery Access 15-3
4-4-42 CD314
Rev 29
Chapter 4

660-3-2538 Door, LP Fuel Tank Access 5-13
660-2-3254 Door, LP Tank Access Assembly 9-21
660-2-3254 Door, LP Tank Access Assy - Opt. 5-6
660-4-3032-1 Door, Skin 13-1
D3TA-2A701-AA Drain, Tube 115-20
------ Drive Gear and Pinion (Note 2) 69-32
------ Drum, Brake (Note 1) 235-3
TPG-D3TZ-2614A Drum, Parking Brake 78-21
T6-1001-113 Duct & Valve Assembly, Ford 128-3
T6-8013-153 Dust Boot Kit 76-3
T6-4900-106-1 ECM, Transmission 42-3
T6-1001-175 Elbow 181-7
3767A011 Elbow (Note 1) 117-37
06-06-070321 Elbow 45° 6MJ-6FJSwivel45 91-77
------ Elbow 90°, 4MJ-8MP90 93-79
------ Elbow 90°, 4MJ-8MP90 94-79
------ Elbow, 3/8 SIE 151-3
T6-6006-107B Elbow, 45° 145-11
TM1-ND-536 Elbow, 45° 91-74
T6-6006-107B Elbow, 45° - Opt. 146-24
08-08-070321 Elbow, 45° 8MJ-8FJ45 99-17
08-08-070321 Elbow, 45° 8MJ-8FJX45 200-15
08-08-070321 Elbow, 45° 8MJ-8FJX45 92-70
08-08-070321 Elbow, 45° 8MJ-8FJX45 93-70
08-08-070321 Elbow, 45° 8MJ-8FJX45 94-70
08-08-070320 Elbow, 45° 8MJ-8MB45 90-54
08-08-070320 Elbow, 45° 8MJ-8MB45 91-54
08-08-070320 Elbow, 45° 8MJ-8MB45 92-42
08-08-070320 Elbow, 45° 8MJ-8MB45 93-42
08-08-070320 Elbow, 45° 8MJ-8MB45 94-42
8MJ-8FJX90 Elbow, 90° 100-17
3500 x 4 Elbow, 90° 149-19
CD314 4-4-43
Rev 29
Chapter 4
3500 x 4 Elbow, 90° 150-19

------ Elbow, 90° 233-22
04-06-070202 Elbow, 90° - 4MPX6MJ90DEG 166-16
T6-4900-140 Elbow, 90° - Filter 166-28
------ Elbow, 90° ¼MP-6JIC90 153-20
10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 149-10
10MJ-10FJ90 Elbow, 90° 10MJ-10FJ90 150-10
12-12-140239 Elbow, 90° 12MP-12FP90 103-2
12-12-140239 Elbow, 90° 12MP-12FP90 104-2
12-12-140239 Elbow, 90° 12MP-12FP90 90-28
12-12-140239 Elbow, 90° 12MP-12FP90 91-28
12-12-140239 Elbow, 90° 12MP-12FP90 92-13
12-12-140239 Elbow, 90° 12MP-12FP90 93-13
12-12-140239 Elbow, 90° 12MP-12FP90 94-13
02-02-140239 Elbow, 90° 2MP-2FP90 112-29
02-02-140239 Elbow, 90° 2MP-2FP90 115-27
------ Elbow, 90° 3/8 MP x 5/8 Barb - Opt. 112-44
04-06-070202 Elbow, 90° 4MJ-6MP90 93-25
04-06-070202 Elbow, 90° 4MJ-6MP90 94-25
4MJ-6MP90 Elbow, 90° 4MJ-6MP90 97-14
------ Elbow, 90° 6FP-6FP90 156-38
------ Elbow, 90° 6FP-6FP90 160-38
------ Elbow, 90° 6MB-6MJ90 90-64
------ Elbow, 90° 6MB-6MJ90 91-64
04-06-070204 Elbow, 90° 6MJ-4MP90 90-11
04-06-070204 Elbow, 90° 6MJ-4MP90 91-11
04-06-070204 Elbow, 90° 6MJ-4MP90 95-12
04-06-070204 Elbow, 90° 6MJ-4MP90 96-13
04-06-070204 Elbow, 90° 6MJ-4MP90 97-13
04-06-070204 Elbow, 90° 6MJ-4MP90 98-12
06-06-070221 Elbow, 90° 6MJ-6FJ90 90-62
06-06-070221 Elbow, 90° 6MJ-6FJ90 91-62
06-06-070221 Elbow, 90° 6MJ-6FJSwivel90 91-76
06-06-070221 Elbow, 90° 6MJ-6FJX90 92-58
06-06-070221 Elbow, 90° 6MJ-6FJX90 93-58
06-06-070221 Elbow, 90° 6MJ-6FJX90 94-58
06-06-070220 Elbow, 90° 6MJ-6MB90 90-84
4-4-44 CD314
Rev 29
Chapter 4
06-06-070220 Elbow, 90° 6MJ-6MB90 91-84

06-06-070220 Elbow, 90° 6MJ-6MB90 92-65
06-06-070220 Elbow, 90° 6MJ-6MB90 93-65
06-06-070220 Elbow, 90° 6MJ-6MB90 94-65
06-06-070202 Elbow, 90° 6MJ-6MP90 66-8
06-06-070202 Elbow, 90° 6MJ-6MP90 90-12
06-06-070202 Elbow, 90° 6MJ-6MP90 90-42
06-06-070202 Elbow, 90° 6MJ-6MP90 90-5
06-06-070202 Elbow, 90° 6MJ-6MP90 91-12
06-06-070202 Elbow, 90° 6MJ-6MP90 91-42
06-06-070202 Elbow, 90° 6MJ-6MP90 91-5
06-06-070202 Elbow, 90° 6MJ-6MP90 92-25
06-06-070202 Elbow, 90° 6MJ-6MP90 95-8
06-06-070202 Elbow, 90° 6MJ-6MP90 96-14
06-06-070202 Elbow, 90° 6MJ-6MP90 98-8
06-08-070302 Elbow, 90° 6MJ-8MP90 103-4
06-08-070302 Elbow, 90° 6MJ-8MP90 104-4
06-08-070302 Elbow, 90° 6MJ-8MP90 90-32
06-08-070302 Elbow, 90° 6MJ-8MP90 91-32
06-08-070302 Elbow, 90° 6MJ-8MP90 92-12
06-08-070302 Elbow, 90° 6MJ-8MP90 93-12
06-08-070302 Elbow, 90° 6MJ-8MP90 94-12
06-08-070302 Elbow, 90° 6MJ-8MP90 95-4
06-08-070302 Elbow, 90° 6MJ-8MP90 96-5
06-08-070302 Elbow, 90° 6MJ-8MP90 97-5
06-08-070302 Elbow, 90° 6MJ-8MP90 98-4
06-06-070701 Elbow, 90° 6MJ-BLKHD90 90-25
06-06-070701 Elbow, 90° 6MJ-BLKHD90 91-25
06-06-070701 Elbow, 90° 6MJ-BLKHD90 95-14
06-06-070701 Elbow, 90° 6MJ-BLKHD90 98-14
660-1-2678 Elbow, 90° 8M-8FJIC 90-55
660-1-2678 Elbow, 90° 8M-8FJIC 91-55
08-08-070220 Elbow, 90° 8MJ x 8MB90 87-17
12-08-070202 Elbow, 90° 8MJ-12MP90 81-16
12-08-070202 Elbow, 90° 8MJ-12MP90 90-34
CD314 4-4-45
Rev 29
Chapter 4
12-08-070202 Elbow, 90° 8MJ-12MP90 91-34

12-08-070202 Elbow, 90° 8MJ-12MP90 92-20
12-08-070202 Elbow, 90° 8MJ-12MP90 93-20
12-08-070202 Elbow, 90° 8MJ-12MP90 94-20
12-08-070202 Elbow, 90° 8MJ-12MP90 99-6
06-08-070202 Elbow, 90° 8MJ-6MP90 90-24
06-08-070202 Elbow, 90° 8MJ-6MP90 91-24
06-08-070202 Elbow, 90° 8MJ-6MP90 92-22
06-08-070202 Elbow, 90° 8MJ-6MP90 93-22
06-08-070202 Elbow, 90° 8MJ-6MP90 94-22
06-08-070202 Elbow, 90° 8MJ-6MP90 99-14
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 92-78
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 93-78
06-08-070202 Elbow, 90° 8MJ-6MP90 - Opt. 94-78
08-08-070701 Elbow, 90° 8MJ-8BLKHD90 92-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90 93-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90 94-29
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 92-69
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 93-69
08-08-070701 Elbow, 90° 8MJ-8BLKHD90-UN 94-69
08-08-070221 Elbow, 90° 8MJ-8FJ90 101-4
08-08-070221 Elbow, 90° 8MJ-8FJ90 90-38
08-08-070221 Elbow, 90° 8MJ-8FJ90 91-38
08-08-070221 Elbow, 90° 8MJ-8FJ90 92-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 93-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 94-19
08-08-070221 Elbow, 90° 8MJ-8FJ90 99-20
08-08-070220 Elbow, 90° 8MJ-8MB90 90-53
08-08-070220 Elbow, 90° 8MJ-8MB90 90-77
08-08-070220 Elbow, 90° 8MJ-8MB90 91-53
08-08-070220 Elbow, 90° 8MJ-8MB90 92-46
08-08-070220 Elbow, 90° 8MJ-8MB90 93-46
08-08-070220 Elbow, 90° 8MJ-8MB90 94-46
------ Elbow, 90° 8MJ-8MJ90 90-87
------ Elbow, 90° 8MJ-8MJ90 91-87
08-08-070202 Elbow, 90° 8MJ-8MP90 90-33
08-08-070202 Elbow, 90° 8MJ-8MP90 91-33
4-4-46 CD314
Rev 29
Chapter 4
08-08-070202 Elbow, 90° 8MJ-8MP90 92-11

08-08-070202 Elbow, 90° 8MJ-8MP90 93-11
08-08-070202 Elbow, 90° 8MJ-8MP90 94-11
08-08-070202 Elbow, 90° 8MJ-8MP90 99-22
08-08-070701 Elbow, 90° 8MJ-BLKHD90 90-45
08-08-070701 Elbow, 90° 8MJ-BLKHD90 91-45
08-08-070701 Elbow, 90° 8MJ-BLKHD90-UN 101-3
12-08-070102 Elbow, 90° 8MP-12MP90 90-29
12-08-070102 Elbow, 90° 8MP-12MP90 91-29
08-06-070202 Elbow, 90° 8MP-6MJ90 90-1
08-06-070202 Elbow, 90° 8MP-6MJ90 91-1
------ Elbow, 90° Adjustable ORB - Male ½" JIC to Male 5/8" O-Ring 84-8
T6-3200-131 Elbow, 90° Racor 153-6
04-06-070202 Elbow, 90°, 4MJ-6MP90 104-17
4MJ-8MP90 Elbow, 90°, 4MJ-6MP90 104-23
06-06-070202 Elbow, 90°, 6MJ-6MP90 103-17
12-08-070202 Elbow, 90°, 8MJ-12MP90 103-8
12-08-070202 Elbow, 90°, 8MJ-12MP90 104-8
06-08-070202 Elbow, 90°, 8MJ-6MP90 103-20
06-08-070202 Elbow, 90°, 8MJ-6MP90 104-20
08-08-070221 Elbow, 90°, 8MJ-8FJ90 103-7
08-08-070221 Elbow, 90°, 8MJ-8FJ90 104-7
08-08-070202 Elbow, 90°, 8MJ-8MP90 103-11
08-08-070202 Elbow, 90°, 8MJ-8MP90 104-11
08-08-070701 Elbow, 90°, 8MJ-BLKHD90 103-14
08-08-070701 Elbow, 90°, 8MJ-BLKHD90 104-14
T6-6006-107A Elbow, 90°, Compression to Pipe 163-9
TM1-ND-5001 Elbow, Air Cleaner Hose - Deutz 129-14
CD314 4-4-47
Rev 29
Chapter 4

660-1-3323 Elbow, Intake 133-16
------ Elbow, Manifold to Mixer (Included w/ LP Engine) 131-8
T6-3200-131 Elbow, Racor 154-19
T6-3200-131 Elbow, Racor 165-8
T6-3200-131 Elbow, Racor 170-7
T6-3200-131 Elbow, Racor 171-7
T6-3200-131 Elbow, Racor - Opt. 155-23
T6-3200-131 Elbow, Racor - Opt. 156-26
T6-4700-119 Elbow, Rubber Intake 90° 130-8
T6-1001-602F Element, Air Filter 136-2
T6-1001-209 Element, Air Filter 300 CID 128-2
------ Element, Fuel Filter 158-24
660-4-0010-19 Element, Hydraulic Filter 81-15
660-1-2328 Emitter, Infrared Switch Q196E 195-9
660-1-1221 End, Control Rod - Front (Note 2) 203-18
660-1-1220 End, Control Rod - Rear (Note 2) 203-9
660-1-2228 End, Tie Rod 66-6
660-1-1020 End, Wheel Well 2-22
660-1-1020 End, Wheel Well 3-22
T6-4900-100 Engine, Cummins 3.3 112-1
T6-4900-100 Engine, Cummins 3.3 113-1
------ Engine, Cummins/Onan Diesel 105-1
TM1-ND-8082 Engine, Deutz with PTO 114-1
ENG-660-DUAL-2LPD Engine, Dual Fuel, 2-Speed LP w/ Delco Alternator - Opt. 105-1
T6-1001-101E Engine, Ford 300 (Dual Fuel) 105-1
T6-1001-101E Engine, Ford 300 (Gas Only) 105-1
ENG-660-300-2 Engine, Ford 300 (Gas), 2-Speed 105-1
ENG-660-42-2 Engine, Ford 4.2, 2 Speed 105-1
4-4-48 CD314
Rev 29
Chapter 4
ENG-660-42-2GEAR Engine, Ford 4.2, 2 Speed, 1st & 2nd Gear Only - Opt. (Northwest) 106-1
T6-4700-019 Engine, Ford 4.2L V6 106-1
------ Engine, Ford 4.2L w/ Mustang Manifold 106-1
ENG-660-42-2 Engine, Ford 4.2L, 2-Speed 106-1
ENG-660-42-2LP Engine, Ford 4.2L, 2-Speed (LP Opt.) 106-1
T6-2200-100 Engine, Perkins 1004 Diesel 116-1
660-1-1192 Engine, Perkins 4.135 Diesel 105-1
T6-1200-103 Engine, Perkins 4.236 Diesel 105-1
660-1-3030 Engine, Perkins w/ Hyd Adaptor 118-1
660-1-3030 Engine, Perkins, w/Hyd Adapter 117-1
660-ND-1679 Equalizer 78-
660-1-2344 Extender, Spline Shaft, Hyd. Pump 89-1
660-2-1914 Extension, Fan 172-2
660-2-1914 Extension, Fan (Ford 300) 105-24
T6-4900-106-8 Extension, Shifter 660-D25 42-8
------ Fan 174-1
------ Fan, 60A/61A Alternator, Gasoline 120-
T6-1211-101-3 Fan, Alternator 120-
T6-7002-121 Fan, Alternator 120-
T6-1211-101-3 Fan, Alternator 124-12
------ Fan, Alternator 125-12
TM1-ND-5027 Fan, Deutz 114-7
T6-4900-100-12 Fan, Engine 112-9
660-1-1141 Fan, Gas 105-17
660-1-1141 Fan, Gas 172-1
------ Fan, Perkins 4.135 175-1
31257055 Fan, Perkins 4.236 175-1
660-ND-1908 Fastener, ¼-Turn Slotted 15-11
CD314 4-4-49
Rev 29
Chapter 4

660-4-2537 Fender, Left Center, LP 5-12
660-4-0013-11 Filler, Cap 81-2
TM1-ND-1011 Filter & Base Assembly, Fuel - Perkins 1004 157-5
T6-1001-602 Filter, Air 136-1
T6-1001-602F Filter, Element 131-19
------ Filter, Fuel 147-11
T6-4900-100-5 Filter, Fuel 153-27
------ Filter, Fuel 158-24
T6-7002-143 Filter, Fuel - Racor w/ Heater 153-19
TM1-ND-9066 Filter, Fuel, Racor 2 Micron - Southwest Opt. 155-21
26560201 Filter, Fuel-Element Kit (Note 1) 117-24
4-4-50 CD314
Rev 29
Chapter 4
660-4-0010-10 Filter, Hydraulic 233-24

660-4-0010-10 Filter, Hydraulic, w/ Indicator 81-14
T6-4900-100-6 Filter, Oil 112-27
117-4416 Filter, Oil 232-8
------ Filter, Oil - Cummins/Onan 178-3
T6-1001-207 Filter, Oil - Ford 300 CID 178-1
TM1-ND-1003 Filter, Oil - Perkins 1004 179-6
------ Filter, Oil - Perkins 4.135 178-9
T6-1201-207 Filter, Oil - Perkins 4.236 178-9
660-1-2348 Filter, Oil - Spin On Deutz Diesel 114-2
2654407 Filter, Oil (Note 1) 117-10
------ Filter, Oil (Part of Engine) 115-22
TM1-ND-5033 Filter, Racor 154-5
T6-1001-602F Filter, Replacement 129-1a
T6-1001-602F Filter, Replacement 133-2
660-ND-1504 Filter, Water Separator - Hydraulic 81-
------ Fitting, ¼MP Hose Barb 156-39
TM1-1-9747 Fitting, ¾" Pipe to 1" Hose 150-24
02-02-140239 Fitting, 2MPX2FP-90° 232-3
660-1-2378 Fitting, 45° Elbow Grease 197-1
660-1-2933 Fitting, 45° Male JIC 84-6
6MP-3/8 Fitting, 6MP - 3/8 Hose Barb 82-
6MP-6FP-90 Fitting, 6MP-6FP-90 82-7
CD314 4-4-51
Rev 29
Chapter 4

T6-9011-368 Fitting, Air Filter, COM 105-30*
10MJ-BLKHD-UN Fitting, Bulkhead 149-15
660-4-0132-10 Fitting, Grease 210-7
660-1-2377 Fitting, Grease Bulkhead 197-4
------ Fitting, Heater Hose 117-31
660-1-2447 Fitting, Hyd. Pump Inlet 12MJ-16MB 89-4
MI-ND-803 Fitting, Hydraulic 6-6FTX 89-5
660-1-2447 Fitting, Hydraulic Pump 88-8
MD-HO9-111 Fitting, Intake Manifold to Water Pump 116-35
------ Fitting, Nipple to 1" Hose (Incl. With Evaporator) 149-25
660-1-2308 Fitting, Oil Cooler - Straight Hose Adapter, O-ring 233-17
TM1-1-8206 Fitting, Pipe ¼MP Hose Barb 160-35
660-1-3418 Fitting, Quick Disconnect Coupler w/Bulkhead 101-16
660-1-3417 Fitting, Quick Disconnect Nipple w/Bulkhead 101-17
660-1-2416 Fitting, Racor Straight ¼" OD Fuel 154-18
660-1-2416 Fitting, Racor Straight 5/16" OD (Fuel) 153-17
8MJ-8MB Fitting, Straight 100-2
660-1-2680 Fitting, Straight 166-32
660-1-2416 Fitting, Straight ¼" OD, Racor - Opt. 155-22
660-1-2416 Fitting, Straight ¼" OD, Racor - Southwest Opt. 155-23
660-1-2308 Fitting, Straight 12MJ-12M O-Ring 168-17
4-4-52 CD314
Rev 29
Chapter 4

------ Fitting, Straight 16MP-12MP 150-26
TM-1-6521 Fitting, Straight 3/8 MP x 5/8 Barb - Opt. 112-43
660-1-2416 Fitting, Straight 5/16" OD (Fuel) - Racor Opt. 156-22
06-06-070120 Fitting, Straight 6MB x 6MJ 65-7
CD314 4-4-53
Rev 29
Chapter 4

06-08-070120 Fitting, Straight 6MJX 8MB 83-17
4-4-54 CD314
Rev 29
Chapter 4

08-08-070101 Fitting, Straight 8MJ-8MJ 101-12
08-07-070601 Fitting, Straight 8MTBLKHD-UN 101-15
660-1-2380 Fitting, Straight Grease Zerk 197-5
10MJ-BLKHD-UN Fitting, Straight, Bulkhead 150-15
CD314 4-4-55
Rev 29
Chapter 4
660-1-2447 Fitting, Straight, Hydraulic Pump 12MJ-16MB 86-4

660-4-1051-7 Flange Yoke End Assembly 69-41
660-4-0753-15 Flange, End - Electric 204-11
------ Flange, Exhaust Pipe (Incl. w/ Engine) 140-1
4-4-56 CD314
Rev 29
Chapter 4

660-1-2397 Flange, Intake - Wldmt (Deutz) 114-
660-1-2397 Flange, Intake - Wldmt (Deutz) 134-10
TPG-D3TZ-7089B Flange, Output 78-20
660-1-0178 Flange, Rear Hoop Bumper 21-2
TPG-D5TZ-6375 Flywheel 115-9
41117314 Flywheel Assembly 117-44
TPG-D5TZ-657A Flywheel Assembly, C-6 232-15
660-4-0132-9 Follower, Cam 210-8
660-4-0132-9 Follower, Cam 212-8
660-1-1355 Fore Paper, Left Center 10-
660-4-1004 Frame Weldment, 660-1, -13, -14 8-1
660-4-1004 Frame Weldment, 660-1, -13, -14 1-
660-4-1008 Frame Weldment, 660-42 - Reduced Conveyor Height 8-1
660-4-1008 Frame Weldment, 660-42 - Reduced Conveyor Height - Opt. 1-
660-4-3076 Frame Weldment, Ford 4.2 1-
660-4-3273K Frame Wldmt Kit, 660-23, -24, -25D 1-
660-4-1633 Frame Wldmt, 3 Hole Tail Light - Opt. 1-
660-2-2350 Frame, L/H Rear Step 21-9
660-2-2332 Frame, R/H Rear Step 21-6
660-1-1814 Frame, Radiator Reinforcing - Perkins 4.236 161-
T6-4900-176 Fuse, ½ Amp 42-10
T6-4900-156 Fuse, 250 Amp 64-19
CD314 4-4-57
Rev 29
Chapter 4
T6-4900-180 Fuse, 5 Amp 42-11

T6-1011-105 Gasket 148-6
------ Gasket 177-4
------ Gasket 178-11
------ Gasket 178-11
------ Gasket (Comes with Engine) 88-2
------ Gasket (Copper) 236-41
------ Gasket Cover and RTV Sealant (Notes 2-3) 69-28
------ Gasket, Air Bypass Block Off 108-7
------ Gasket, Air Bypass Valve 107-11
------ Gasket, Carburetor 107-14
T6-1001-163 Gasket, Carburetor - 300 CID 181-3
------ Gasket, Case Adapter 236-34
------ Gasket, Filter Head 178-5
------ Gasket, Front Pump 236-37
TM1-ND-1006 Gasket, Fuel Gauge/Sending Unit - Dual Fuel Opt. 147-26
EPGC3AZ-9417B Gasket, Fuel Pump 146-21
T6-9003-165 Gasket, Glass Window 32' 12-3
T6-3200-159 Gasket, Thermostat Housing 174-11
660-ND-1983 Gasket, Vacuum Pump Cover 116-9
4-4-58 CD314
Rev 29
Chapter 4
T6-4900-100-11 Gasket, Valve Cover 112-16

------ Gasket, Water Outlet (Note 1) 172-
T6-4900-100-3 Gasket, Water Pump 112-13
T6-4055-502 Gasket, Water Pump 172-
------ Gasket, Water Pump 175-
------ Gauge 234-12
T6-6007-103 Gauge, Fuel 145-9
T6-6007-103 Gauge, Fuel 146-12
T6-6007-103 Gauge, Fuel 147-5
T6-6007-103 Gauge, Fuel 153-8
T6-6007-103 Gauge, Fuel 154-9
T6-6007-103 Gauge, Fuel 155-13
T6-6007-103 Gauge, Fuel 156-12
T6-6007-103 Gauge, Fuel 157-9
T6-6007-103 Gauge, Fuel 158-8
T6-6007-103 Gauge, Fuel 159-9
T6-6007-103 Gauge, Fuel 160-9
TM1-ND-8013 Gauge, Fuel Datcon - Opt. 26-20
TM1-ND-5018 Gauge, Oil Temp - Deutz 29-6
CD314 4-4-59
Rev 29
Chapter 4
------ Gear & Clutch Drive Assy 236-7

------ Gear, Differential (Note 2) 69-18
------ Gear, Ring 236-9
------ Gear, Water Pump 177-5
CMJ-1-403 Glass, Front Right Lower 12-2
660-2-1974 Glass, Front Windshield 12-11
CME-72-404 Glass, Rear Window 12-12
660-1-1356 Grit Paper, Battery/Hydraulic Door 10-
660-1-1357 Grit Paper, Fuel Door 10-
660-1-1354 Grit Paper, Left Center Aft 10-
660-1-1353 Grit Paper, Left Rear 10-
660-1-1351 Grit Paper, Right Center 10-
------ Grommet - BG901 208-8
660-1-3012 Grommet, Elect / Megajector 150-33
T6-9011-239 Grommet, Radiator 169-
T6-9003-171 Grommet, Windshield 12-8
660-2-2335 Guard, Adjustable Lower Finger - Opt. 191-19
660-2-0380-1 Guard, Conveyor Hoop 183-
660-1-1636 Guard, Drive Roller, L/H Top 231-
660-1-1637 Guard, Drive Roller, R/H Top 231-7
660-4-1634 Guard, Fan and Belt - Onan 161-20
660-4-2358 Guard, Fan Belt - Deutz 123-5
660-1-1510 Guard, Finger - L/H Front Roller 191-7
660-1-1510 Guard, Finger - L/H Front Roller 231-
4-4-60 CD314
Rev 29
Chapter 4

663-4-2268 Guard, Finger - Rear Weld Assembly 196-9
660-2-2438 Guard, Fixed Left Toe 230-3
660-2-1671 Guard, Front Crossmember Anchor 231-15
663-3-2607 Guard, Front Roller, L/H Square - Narrow 192-7
663-3-2608 Guard, Front Roller, R/H Square - Narrow 192-11
660-3-1625 Guard, Hip - L/H Seat - Opt. 4-11
660-2-3001 Guard, Hoop, Narrow, 135° - Opt. 4-11
660-2-3411 Guard, Ignition Switch - Opt. 29-31
660-2-1626 Guard, L/H Caster 231-2
660-2-1626 Guard, L/H Caster - Opt. 191-2
663-1-2334 Guard, L/H Finger - Narrow Conveyor - Opt. 192-7
663-1-2334 Guard, L/H Finger - Narrow Conveyor - UAL 195-2
660-1-2362 Guard, L/H Nylon Conveyor Rail Bottom - Opt. 191-22
660-1-2362 Guard, L/H Nylon Conveyor Rail, Bottom 195-8
660-2-1074 Guard, L/H V-Groove Caster 231-
660-2-1074 Guard, Left Hand V-Groove Caster 191-2
660-4-1628 Guard, Mesh Operator - OPT-GUA-020 4-19
660-4-2672 Guard, Mesh Operator, 32" Height - OPT-GUA-046 4-19
660-2-2662 Guard, Nylon Conveyor Rail Bottom - No Slot 192-17
660-2-2662 Guard, Nylon Conveyor Rail Bottom, No Slot - Opt. 191-22
660-4-1907 Guard, Operator w/o Overhead - LP Opt. 5-18
660-4-2580 Guard, Operator, Solid Metal - OPT-GUA- 035 4-19
660-4-2857 Guard, Overhead - Opt. (Wldmt) 4-18
660-2-1627 Guard, R/H Caster 231-
CD314 4-4-61
Rev 29
Chapter 4
660-2-1626 Guard, R/H Caster - Opt. 191-23

663-1-2335 Guard, R/H Finger - Narrow Conveyor - Opt. 192-11
663-1-2335 Guard, R/H Finger - Narrow Conveyor - UAL 195-1
660-1-2363 Guard, R/H Nylon Conveyor Rail Bottom - Opt. 191-22
660-1-2363 Guard, R/H Nylon Conveyor Rail, Bottom 195-7
660-2-1360 Guard, R/H V-Groove Caster 231-1
660-4-1930 Guard, Radiator Fan Assembly-Gas 161-12
660-2-2799 Guard, Remote Throttle 57-4
660-2-1360 Guard, Right Hand V-Groove Caster 191-23
663-2-0809 Guard, Right Toe, Handrail - British Air 222-3
660-2-0379 Guard, Roller 231-5
660-3-0962 Guard, Spacer/Finger - Front Bumper Roll (CE Opt.) 191-26
663-2-2683 Guard, V-Groove Caster Narrow L/H 192-19
663-2-2684 Guard, V-Groove Caster Narrow R/H 192-18
660-2-1968 Guard, Wiper 12-6
------ Guide, Cable (Note 2) 77-15
660-1-0797 Guide, Delran 202-8
660-1-0797 Guide, Delran 99-29
660-1-0797 Guide, Delran (Note 2) 203-11
660-1-1529 Gusset 1-8
660-1-1529 Gusset 2-20
660-1-1529 Gusset 3-20
4-4-62 CD314
Rev 29
Chapter 4

660-1-1023 Gusset, Left Suspension (660-4-3273K) 2-13
660-1-0177 Gusset, Rear Hoop Bumper 21-5
660-4-2835 Gusset, Right Front Fender 660 1-13
660-1-1069 Gusset, Right Front Frame 1-9
660-1-1026 Gusset, Right Suspension (660-4-3273K) 2-19
660-1-0281 Handle (Side Rail) 218-12*
660-1-0281 Handle (Side Rail) 226-8*
660-1-0281 Handle (Side Rail) 229-20
660-2-0460 Handle Weldment, Lock - UAL 224-8
660-1-0281 Handle, (Side Rail) 230-15
660-1-0378 Handle, Conveyor Lift 102-3
T6-4044-223 Handle, Grip 220-26
T6-4044-223 Handle, Grip 221-26
T6-4044-223 Handle, Grip 222-26
T6-4044-223 Handle, Grip 223-26
T6-4044-223 Handle, Grip 229-30
660-2-3021 Handle, Grip 230-26
T6-4044-223 Handle, Grip 230-26
660-3-1652 Handle, Valve - Rear Lift Cyl. w/ Limiter 102-
660-4-3005 Handrail - Wldmt 17-5
660-4-3078 Handrail - Wldmt, Single Step 18-5
660-4-0909 Handrail Assembly, L/H, 32" 219-1
CD314 4-4-63
Rev 29
Chapter 4
660-3-3025 Handrail Assembly, L/H, CE - Opt. 219-1

661-4-2006 Handrail Assembly, L/H, Extended, CE - Opt. 219-1
660-3-3024 Handrail Assembly, R/H, CE - Opt. 219-1
660-2-3298 Handrail Link Weldment, CRJ 227-6
661-4-2820 Handrail Weldment - R/H Extended 219-2
660-4-0300 Handrail Weldment - R/H Standard 219-2
660-4-2519 Handrail Weldment, L/H - UAL Spec. 224-1
660-4-1617 Handrail, Fixed - L/H 228-1
661-4-0016 Handrail, L/H - Extended (Wldmt) - Opt. 215-4
663-4-2702 Handrail, L/H, Short - Narrow Opt. (Wldmt) 215-4
660-2-3295 Handrail, Lower L/H, CRJ (Wldmt) 227-2
660-2-3297 Handrail, Lower, Front Arm, CRJ (Wldmt) 227-10
660-2-3296 Handrail, Lower, Rear Arm, CRJ (Wldmt) 227-9
661-4-2820 Handrail, R/H - Extended (Wldmt) - Opt. 214-4
663-4-2703 Handrail, R/H - Short (Wldmt) - Opt. 214-4
660-4-0300 Handrail, R/H - Standard (Wldmt) 214-4
660-2-3294 Handrail, Upper L/H, CRJ (Wldmt) 227-8
660-2-1685 Hanger, Electric Control Box 206-9
660-4-0010-2K Hardware Kit (Less Control Valve Handles) (Part of 660-4-0010-6) 99-34
HRN-660-25-111-1 Harness, Dash - 660 Cummins 34-5
HRN-660-24-111-1 Harness, Dash - Deutz 36-13
------ Harness, ECM 110-4
T6-1300-127S Harness, Electronic Ignition 180-
T6-4900-179 Harness, Grid Heater Control 42-7
4-4-64 CD314
Rev 29
Chapter 4
660-4-3035 Harness, Main - 660-4.2 26-7

660-4-3035 Harness, Main - 660-4.2 27-7
660-4-2449 Harness, Main Deutz-Tier II 29-29
HRN-660-24-111-2 Harness, Main Deutz-Tier II 29-29
660-4-3261-1 Harness, Transmission - Durst 42-2
------ Harness, Wiring 234-16
660-2-2432 Harness, Wiring - Conveyor E-Stop & Light 207-
660-4-2496 Harness, Wiring - Perkins 1004 30-24
660-4-3039 Harness, Wiring - Perkins Tier II 30-24
T6-4900-106-2 Harness, Wiring - Transmission 42-5
------ Head, Filter 179-1
------ Head, Fuel Filter 157-17
4134E057 Head, Oil Filter (Note 1) 117-8
T6-1300-247 Headlight 61-1
T6-1300-247 Headlight 62-1
T6-1300-248 Headlight, Betts - Opt. 62-1
------ Heat Exchanger 82-3
T6-4700-061 Heat Shield, Starter (Note 1) 106-15
T6-1300-171 Heater, Engine 105-
T6-1300-171 Heater, Engine 111-3
T6-1300-171 Heater, Engine 116-30
T6-1211-119 Heater, Freeze Plug 105-27*
T6-7002-137 Heater, Freeze Plug (Gas) 105-26*
------ Hego (Green Connector) 139-2
660-1-1166 Hinge, 22" Hyd./Battery Access Door 15-9
660-ND-1909 Hinge, 30" Hyd./Battery Access Door 15-9
660-2-3037 Hinge, Door - Female Half 13-14
660-4-3032-11 Hinge, Door - Male Half 13-13
660-2-0061 Hinge, Engine Hood Mounting 182-4
660-ND-1446 Hinge, Fuel Tank Access Door 15-10
MX4-10293 Hitch Assembly, Rear Remote Release 23-1
CD314 4-4-65
Rev 29
Chapter 4
T6-4700-072 Holder, 10 Amp Tubular Fuse 42-9

T6-4900-157 Holder, 250A Fuse 64-14
660-2-1470 Holder, Emergency Shutdown Switch 207-8
660-2-1470 Holder, Emergency Shutdown Switch - Opt. 1-29
T6-4900-175 Holder, Fuse 42-12
660-3-1605 Holster, Front Control 205-5
660-2-0685 Hood, End 182-1
660-3-1472 Hood, Engine 182-1
660-1-1686 Hook, Hanger - Electric Control Box 206-5
T6-7013-207 Horn 40-1
X6008-101 Horn Button Kit 40-
X6008-101 Horn Button Kit 65-1
BLE-1-2627 Hose (Cntrl Valve to Front Lift Cyl) 92-21
660-1-2937 Hose Assembly (Hose, Clamp, Connector) 147-20
------ Hose Assembly (Hose, Dampener, Clamp, Connector) 147-19
------ Hose Assy - Crankcase Vent (L/H) 108-16
------ Hose Assy, Crankcase Vent (L/H) 107-2
3/16 Hose Ø 3/16" 108-8
5/16 Hose Ø 5/16 ID 155-26
5/16 x 49 Hose Ø 5/16 ID, 49" Long 155-26
661-1-0033 Hose to Conveyor Drive Motor - Extended 101-9
660-ND-1641 Hose to Conveyor Drive Motor - Narrow 101-9
4-4-66 CD314
Rev 29
Chapter 4
660-1-1256 Hose to Conveyor Drive Motor - Standard 101-9

660-1-1256 Hose to Electric Body Valve 101-7
660-1-3425 Hose, 108" Quick Disconnect Coupler - Standard 101-9
660-1-3426 Hose, 108" Quick Disconnect Nipple - Standard 101-9
660-1-1256 Hose, 108", OAL 100-7
660-1-1175 Hose, 112" OAL 66-7
660-1-3420 Hose, 120" Quick Disconnect Coupler - Narrow 101-9
660-1-3419 Hose, 120" Quick Disconnect Nipple - Narrow 101-9
660-1-2675 Hose, 13" 8FJIC 45° Ends 90-60
660-ND-2822-3 Hose, 13" 8FJIC 45° Ends 91-60
660-1-3423 Hose, 132" Quick Disconnect Coupler - Extended 101-9
660-1-3424 Hose, 132" Quick Disconnect Nipple - Extended 101-9
T6-4900-133 Hose, 14" (Transmission to Trans. Filter) 166-30
660-1-1251 Hose, 18" OAL 99-19
CD314 4-4-67
Rev 29
Chapter 4

660-1-2674 Hose, 22" 8FJIC Ends 90-70
660-1-2673 Hose, 22.5" - #8 Female Swivel Both Ends (Deutz Tier II) 94-34
660-1-1258 Hose, 25" OAL Pump Suction (Ford 4.2) 81-7
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Hyd. Pump) 91-73
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Hyd. Pump)
(Deutz, Ford) 92-60
(Deutz, Ford) 93-60
(Ford 300, Deutz) 90-73
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Hyd. Pump) (Ford 4.2) 94-60
660-1-1258 Hose, 25" OAL Pump Suction (Hyd. Tank to Pump) 83-10
660-1-1250 Hose, 26" OAL 98-13
------ Hose, 3/8" ID x 2" Long 96-8
------ Hose, 3/8" ID x 2" Long 97-8
660-ND-1437 Hose, 34" (Control Valve to Manifold) 94-16
660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) 91-71
660-ND-1437 Hose, 34" OAL (Pump to Bulkhead) (Deutz) 90-71
T6-4900-132 Hose, 35' (Transmission Filter to Radiator) 166-26
660-1-1254 Hose, 37" OAL Pump Pressure Swivel 84-9
4-4-68 CD314
Rev 29
Chapter 4

660-1-1254 Hose, 37" Pump Pressure Swivel (Ford 300) 90-71
------ Hose, 5/16" ID x 14" Long 160-34
5/16 Hose, 5/16" ID x 20" Long 233-21
------ Hose, 5/16" ID x 24" Long 159-19
------ Hose, 5/16" ID x 24" Long 160-21
------ Hose, 5/16" ID x 3" Long 159-20
------ Hose, 5/16" ID x 3" Long 159-6
------ Hose, 5/16" ID x 3" Long 160-6
5/16 Hose, 5/16" ID x 4¼" Long 233-3
------ Hose, 5/16" ID x 9" Long 160-7
5/16 Hose, 5/16" ID, 10" Long 156-33
5/16 Hose, 5/16" ID, 14" Long 156-34
5/16 Hose, 5/16" ID, 14" Long 156-40
CD314 4-4-69
Rev 29
Chapter 4
5/16 x 2¼ Hose, 5/16" ID, 2¼" Long 158-28

5/16 Hose, 5/16" ID, 3" Long 146-9
5/16 Hose, 5/16" ID, 3" Long 155-8
5/16 Hose, 5/16" ID, 3" Long 156-6
5/16 x 3 Hose, 5/16" ID, 3" Long 158-36
5/16 x 34 Hose, 5/16" ID, 34" Long 155-24
5/16 Hose, 5/16" ID, 34" Long 156-25
5/16 x 4¼ Hose, 5/16" ID, 4¼" Long 168-3
5/16 x 45 Hose, 5/16" ID, 45" Long (Water Separator to Pump) 158-46
5/16 Hose, 5/16" ID, 49" Long 156-24
5/16 Hose, 5/16" ID, 9" Long 156-5
660-1-1255 Hose, 70" Pump Pressure 85-9
660-1-1255 Hose, 70" Pump Pressure (Manifold to Hyd. Pump) 87-18
660-1-1255 Hose, 70" Pump Pressure (Manifold to Hyd. Pump) (Perkins) 90-71
660-1-1177 Hose, 97" Pump Suction 85-10
660-4-1177 Hose, 97" Pump Suction (Hyd. Tank to Hyd. Pump) 87-19
660-1-1197 Hose, Air Cleaner 132-5
660-1-1336 Hose, Air Cleaner (Cummins/Onan) 132-5
660-3-0712-3 Hose, Air Filter 128-12
660-3-0712-3 Hose, Air Filter 181-
660-1-1339 Hose, Booster 83" 74-
660-1-1339 Hose, Booster 83" (Steer Valve to Booster) 65-10
4-4-70 CD314
Rev 29
Chapter 4
660-1-1340 Hose, Booster Return 50" 74-

T6-8013-143 Hose, Brake 74-13
9-200-111 Hose, Brake 76-9
9-200-111 Hose, Brake Front - Opt. 74-13
T6-4900-143 Hose, Bushing 170-26
TM1-1-9735 Hose, Connector 3" ID 131-12
660-ND-1641 Hose, Conveyor (Narrow & Std BAW) 120" 100-
660-ND-1906 Hose, Coolant Byp. Sys. (Breather Vent to Air Cleaner) 105-33*
T6-9003-509 Hose, Flexible Fuel 145-27
T6-9003-509 Hose, Flexible Fuel - Opt. 146-22
9-200-111 Hose, Front Brake 75-14
660-1-3313 Hose, Fuel (Racor to Engine) 153-21
------ Hose, Fuel 5/16" ID 157-2
------ Hose, Fuel 5/16" ID 171-26
------ Hose, Fuel Ø 3/8" 153-22
T6-1001-501 Hose, Gas Line 10" OAL 145-16
T6-1001-501 Hose, Gas Line, 10" OAL 146-18
5/8 Hose, Heater 5/8 117-33
MT-1-1257 Hose, Heater 5/8" OD 149-13
------ Hose, Heater 5/8" OD 149-26
MT-1-1257 Hose, Heater 5/8" OD 150-13
------ Hose, Heater 5/8" OD 150-27
MT-1-1257 Hose, Heater Ø 5/8" - Opt. 112-36
TM1-1-8330 Hose, Hydraulic 94-54
CD314 4-4-71
Rev 29
Chapter 4
660-1-3315 Hose, Hydraulic Pump To Manifold 86-3

660-1-3315 Hose, Hydraulic Pump To Manifold (Cummins) 94-34
660-1-3316 Hose, Hydraulic Tank to Pump 86-5
660-1-2932 Hose, IAC 130-7
660-1-2223 Hose, Intake 2 7/8" - 2¼" 90° 132-3
660-1-1338 Hose, Lift Cylinder 39" 95-13
660-1-2217 Hose, Lower Radiator - Perkins 1004 169-9
------ Hose, LP 149-22
------ Hose, LP 151-2
------ Hose, LP 1" Megajector-Evaporator 149-5
------ Hose, LP Ø 1" (Megajector to Lock-Off Valve) 150-5
------ Hose, LP Ø 5/16" (Swivel Ends 24706N-406, 24706N-486, 45°) 150-21
------ Hose, LP, Megajector to Mixer 131-10
T6-9011-370 Hose, PCV Valve To Manifold, Coolant Bypass System 105-32*
660-2-3043 Hose, Pump to Bulkhead (Ford 4.2) 94-34
4-4-72 CD314
Rev 29
Chapter 4
660-1-2917 Hose, Radiator Bottom 164-8

660-1-1199 Hose, Radiator Lower - 4.135 175-18
660-1-2916 Hose, Radiator Top 164-7
T6-3200-133 Hose, Radiator Upper & Lower 174-17
660-1-1199 Hose, Radiator, Lower 4.135 161-4
660-1-2916 Hose, Radiator, Top 165-4
T6-3200-133 Hose, Radiator, Upper & Lower 161-3
660-1-1359 Hose, Tank Return 74-
660-1-1359 Hose, Tank Return 94-4
T6-3200-147 Hose, Top Radiator 174-16
660-1-2944 Hose, Trans. - Modulator Vacuum 107-3
T6-6018-123 Hose, Trans. Line 14" OAL 116-25
T6-6018-123 Hose, Transmission Line, 14" OAL 115-35
660-1-3321 Hose, Transmission Return 166-18
T6-4255-105 Hose, Upper Radiator 175-19
660-1-1232 Hose, Upper Radiator - 4.135 175-19
660-1-2218 Hose, Upper Radiator - Perkins 1004 169-10
TM1-1-9801 Hose, Upper Radiator (Modified) 166-23
660-1-1232 Hose, Upper Radiator 4.135 161-3
CD314 4-4-73
Rev 29
Chapter 4

T6-6014-101 Hose, Upper/Lower Radiator (Modified) 163-5
660-1-2934 Hose, with Clamp 147-10
------ Housing 176-7
TM1-ND-96302 Housing, Adapter (Part of 999-0230) 232-13
T6-4900-106-3 Housing, Bell SAE #4 113-3
------ Housing, Converter 234-1
T6-7022-107 Housing, Distributor 180-4
660-2-2520 Housing, L/H Handrail Positive Lock 224-11
T6-3200-160 Housing, Thermostat - Horizontal Outlet 174-14
T6-3200-158 Housing, Thermostat - Vertical Outlet 174-14
660-4-1050-20 Hub and Rotor 67-15
660-ND-2278 Hub Fan Kit - Perkins 1004 116-21
660-ND-2278 Hub Kit, Fan - Perkins 1004 176-4
------ Hub, Clutch 236-4
660-1-1342 Hydro Boost Assembly 73-17
660-1-1342 Hydro-Booster Assembly 75-1
------ Idler Assembly 121-7
T6-4900-100-4 Injector 112-15
TM1-ND-8024 Injector, Fuel - Deutz 114-10
T6-1001-159 Insert, Threaded 178-2
T6-9100-101 Interlock Kit, Morse Neutral Shifter 45-4
T6-9100-101 Interlock Kit, Morse Neutral Shifter - Opt. 25-2a
T6-3200-161 Isolator 118-5
MD-P21-105 Isolator, Trans. Mount C-6 106-8
4-4-74 CD314
Rev 29
Chapter 4

MD-P21-105 Isolator, Trans. Mount, C-6 105-8
MD-P21-105 Isolator, Transmission Mount 113-13
MD-P21-105 Isolator, Transmission Mount C-6 232-35
MD-P21-105 Isolator, Transmission Mount, C6 118-14
------ Joint 158-45
660-4-0745-12 Joint, Ball 53-13
660-4-0745-12 Joint, Ball 54-11
660-4-0745-12 Joint, Ball 55-11
660-4-0745-12 Joint, Ball 56-8
660-4-0745-12 Joint, Ball 58-12
660-4-0745-12 Joint, Ball 59-5
660-4-0745-13 Joint, Ball 52-17
660-4-0745-13 Joint, Ball - Throttle 60-8
T6-1300-155 Key & Tumbler, - Opt. 30-9
660-4-0154-10 Key Stock 200-2
660-4-0008-15 Key Stock 201-2
660-4-0154-10 Key Stock 199-6
660-4-0154-9 Key Stock 199-9
660-1-2914 Key, Hydraulic Pump 84-4
660-1-2770 Key, Square .25 x 1.06 Long 200-10
660-4-0008-15 Keystock 1-11
660-4-0790-10 Knob, Black Plastic (Note 1) 203-2
660-4-1050-1L Knuckle Assembly, L/H 67-7
660-4-1050-1R Knuckle Assembly, R/H 67-7
660-6-0004-24 Lacing, Alligator (4 pcs.) 188-3
660-1-2349 Latch, Handrail Safety 224-9
T6-4006-111R Latch, Hood - Rubber w/ Hooking Bracket 123-3
T6-7006-109 Lens, Clear, Armored Light 62-6
CD314 4-4-75
Rev 29
Chapter 4
660-4-0013-19 Level, Sight Gauge 81-3

------ Lever 127-13
------ Lever (Note 2) 77-12
660-4-2543 Lever Assembly - Transmission Modulator Cable 60-7
660-2-1216 Lever Weldment, Control Pivot (Note 1) 203-
660-1-1333 Lever, Accelerator Actuator 58-11
660-2-2691 Lever, C-6 Transmission Shift 45-8
660-2-1215 Lever, Control - Front (Note 1) 203-
660-2-1214 Lever, Control - Left Rear (Note 1) 203-1
660-2-1213 Lever, Delta Control (Note 1) 203-
------ Lever, L/H 77-5
------ Lever, R/H 77-5
T6-9100-107 Light Kit, Green - Shift Interlock (Opt.) 29-21
T6-7006-107 Light, Armored (Amber Lens) (Front) (CE Opt.) 62-3
660-ND-2204 Light, Back-Up - Opt. 62-5
T6-7006-107A Light, Back-Up Kit 62-5
TM1-ND-5269 Light, Cold Start Wait - Deutz 29-2
------ Light, Flat, Green Shift (CE Opt.) 26-6
T6-7010-122 Light, Green Warning - Flat Head 30-12a
T6-7010-122 Light, Green Warning - Flat Head 28-17
T6-7010-122 Light, Green Warning - Flat Head - Opt. 25-12a
T6-7010-122 Light, Green Warning - Flat Head (CE Opt.) 26-15
660-1-2895 Light, LED, Amber (Rear) - Opt. 62-2
4-4-76 CD314
Rev 29
Chapter 4

T6-7010-120 Light, Red Warning - Flat Head - Opt. 25-15
T6-7010-120 Light, Red Warning - Flat Head (Brake Light) 28-11
T6-7010-120 Light, Red Warning - Flat Head (Lower Oil Pressure) 28-21
TM1-1-9647 Light, Tail - Red LED - Opt. 62-4
TM1-1-9648 Light, Tail - White LED - Opt. 62-5
T6-7006-101A Light, Tail Kit 62-4
T6-7006-115 Light, Turn Signal (Front) 62-2
T6-7006-115 Light, Turn Signal (Rear) - Opt. 62-2
MH-ND-565 Line, 10" Brake 75-11
T6-6011-141 Line, 20" Brake 74-3
T6-6011-141 Line, 20" Brake 75-6
T6-6011-161 Line, 30" Brake 74-12
T6-6011-161 Line, 30" Brake 75-21
T6-6011-149 Line, 40" Brake 74-7
T6-6011-149 Line, 40" Brake 75-10
5-100-101 Line, 51" Brake 74-14
5-100-101 Line, 51" Brake 75-9
T6-6011-151 Line, 6" Brake 74-9
T6-6011-151 Line, 6" Brake 75-11
660-1-2456 Line, Diesel #6 (PFL-04 Fuel 170-3
660-1-2456 Line, Diesel #6 (PFL-04 Fuel) 171-3
660-1-2457 Line, Diesel #7 (PFL-05) Fuel 170-2
------ Line, Fuel 155-19
CD314 4-4-77
Rev 29
Chapter 4

6601-2456 Line, Fuel - Diesel #6 (PFL 04) 157-
660-1-3242 Line, Fuel - Diesel #8 159-23
660-1-3242 Line, Fuel - Diesel #8 160-23
660-1-3243 Line, Fuel - Diesel #9 159-26
660-1-3243 Line, Fuel - Diesel #9 160-26
660-1-1544 Line, Fuel - Gas 145-14
------ Line, Fuel - Opt. 155-25
------ Line, Fuel - Opt. w/ Racor Filter 155-19
660-1-2817 Line, Fuel #1 - Ford 4.2 165-6
660-ND-2213-1 Line, Fuel #1 - SS (CE Opt.) 146-8
660-ND-2212-1 Line, Fuel #1 (660) 146-8
660-1-2818 Line, Fuel #2 - Ford 4.2 165-9
------ Line, Fuel (Continental) 145-26
T6-6006-116 Line, Fuel (Continental) - Opt. 146-22
660-2-3312 Line, Fuel (Engine to Tank) 153-5
660-1-3430 Line, Fuel (Filter to Line to Tank) 156-27
T6-6005-103 Line, Fuel (Pump to Carburetor) (Ford) 145-20
T6-6017-120 Line, Fuel (Pump to Carburetor) (UPS) 145-25
T6-6017-120 Line, Fuel (Pump to Carburetor) (UPS) - Opt. 146-22
660-2-3314 Line, Fuel (Tank to Racor) 153-15
------ Line, Fuel 5/16 x 2¼ x 90° 158-33
4-4-78 CD314
Rev 29
Chapter 4
5/16 x 27 Line, Fuel 5/16" ID, 27" Long (Return Injectors to Tank) 158-40
5/16 x 47 Line, Fuel 5/16" ID, 47" Long (Filter to Air Intake Glow Plug) 158-47
5/16 x 1¼ Line, Fuel 5/16" OD, 1¼" Long 158-34
TM1-1-9784 Line, Fuel 90° 156-23
660-1-2454 Line, Fuel Diesel #4 (PFL-02) 158-27
660-ND-2548 Line, Fuel/Water Separator - Southwest Opt. 155-9
CD314 4-4-79
Rev 29
Chapter 4

4-4-80 CD314
Rev 29
Chapter 4

CD314 4-4-81
Rev 29
Chapter 4
660-ND-2213-25 Line, Hydraulic #25 - SS - Opt. 81-17

4-4-82 CD314
Rev 29
Chapter 4

660-ND-2212-28 Line, Hydraulic (#28) 101-10
660-ND-2213-28 Line, Hydraulic (#28) (SS Opt.) 101-10
660-2-3293 Line, Radiator to Cooler 171-2
5/16 x .035 Line, Transmission Cooling 162-
------ Line, Vacuum, Megajector to Mixer 131-11
T6-2004-155 Link Kit for Wheel Chocks 7-4
T6-9011-411 Link, 3/8" Quick 22-2
CD314 4-4-83
Rev 29
Chapter 4
------ Link, Connecting - Cylinder 77-17

660-2-0454 Link, Handrail - UAL Spec. 224-10
660-6-0004-19 Link, Master 199-11
660-6-0004-19 Link, Master 200-13
660-6-0004-19 Link, Master 201-8
MX4-10296 Link, Remote Release 23-7
660-3-0771 Linkage, Front 202-7
660-3-0771 Linkage, Front 99-4
660-3-0772 Linkage, Rear 202-6
661-3-0028 Linkage, Rear 202-6
660-3-0772 Linkage, Rear 99-30
661-3-0028 Linkage, Rear - Extended Conveyor Opt. 99-30
660-4-1051-16 Lock, Differential Shaft 69-27
T6-6017-103 LP Gas Kit - Ford 300 148-1
------ Magnet 235-15
T6-9011-393 Magnet, 36" Rear 22-1
T6-9011-364 Magnet, 48" Rear 22-
660-ND-1816 Magnet, 60" Rear 22-
3778E232 Manifold, Exhaust (Note 1) 117-36
660-4-0010-33 Manifold, Hydraulic, Small 99-15
------ Manifold, Intake Upper 131-2
T6-6001-113 Master Cylinder 74-1
T6-6001-113 Master Cylinder - Opt. 73-17
T6-6001-109 Master Cylinder Kit - Opt. 73-17
T6-1300-257 Meter, Hour 25-4
T6-1300-257 Meter, Hour 26-18
T6-1300-257 Meter, Hour 27-18
T6-1300-257 Meter, Hour 28-4
4-4-84 CD314
Rev 29
Chapter 4
T6-1300-257 Meter, Hour 29-4

T6-1300-257 Meter, Hour 30-4
TM1-1-9776 Minder, Filter 112-2
660-4-0509-18 Mini-Strut 15-14
------ Mixer 131-9
660-1-1264 Modulator, w/ 90" Cable 58-7
T6-4700-097 Module, Electric Control 2400 RPM 109-1
EPGD9VZ-12A199A Module, Ignition 180-
660-1-2366 Motor, Charlyn Hydraulic - Narrow 99-35
TM1-9514 Motor, Wiper 12-5
------ Mount 105-4
------ Mount 105-5
------ Mount 105-5
660-3-1185 Mount 105-6
------ Mount 105-4
CD314 4-4-85
Rev 29
Chapter 4

660-3-2920-A Mount, Accelerator Pedal - 4.2L, V6 3-9
660-2-2356 Mount, Adjustable Lower Finger Guard - Opt. 191-20
------ Mount, Cable 57-1b
660-3-1248 Mount, Dual Light Spring 61-2
660-3-1183 Mount, Engine 105-7
T6-4900-112 Mount, Engine - Cummins 3.3 112-5
T6-4800-112 Mount, Engine Half L/H 114-4
T6-4045-105 Mount, Engine L/H 105-5
660-2-1345 Mount, Engine L/H - 4.236 105-7
660-3-1092 Mount, Engine L/H - 4.236 105-7
660-4-2902 Mount, Engine L/H - Frame Half 106-3
T6-4700-003 Mount, Engine L/H - Wldmt 106-4
660-2-3300 Mount, Engine LH, Frame Half 112-3
TM1-4-5004 Mount, Engine Motor R/H - Deutz 114-3
T6-4045-104 Mount, Engine R/H 105-4
660-3-1091 Mount, Engine R/H - 4.236 105-6
660-4-2901 Mount, Engine R/H - Frame Half 106-2
660-2-3301 Mount, Engine RH, Frame Half 112-25
660-2-2854 Mount, E-Stop Switch 208-4
663-2-3248 Mount, Frame Valve, Narrow 99-13
T6-4700-013 Mount, Fuel Pump Electric 147-15
4-4-86 CD314
Rev 29
Chapter 4
660-4-1097 Mount, Hyd. Pump, 4.236 120-2

660-4-1097 Mount, Hyd. Pump, 4.236 126-6
660-4-1097 Mount, Hydraulic Pump 87-10
660-3-2922 Mount, Hydraulic Pump - Lower Half 84-1
660-3-2921 Mount, Hydraulic Pump - Upper Half 84-2
660-4-1097 Mount, Hydraulic Pump, 4.236 85-2
660-3-1249 Mount, Light - 13" Solid Dual 61-7
TM1-2-5034 Mount, Manifold Pipe 141-5
660-2-1344 Mount, Motor - R/H 6 Cyl. 105-6
660-3-2122 Mount, Motor Engine Half Left - Perkins 116-6
660-3-2123 Mount, Motor Engine Half Right - Perkins 116-7
660-3-2122 Mount, Motor Engine, Left Half 118-20
660-3-2123 Mount, Motor Engine, Right Half 118-11
T6-4700-005 Mount, R/H Engine Half 106-5
660-2-1806 Mount, Radiator L/H 169-4
660-2-1807 Mount, Radiator R/H 169-5
660-2-1806 Mount, Radiator, L/H 161-9
660-2-1807 Mount, Radiator, R/H 161-10
660-3-1247 Mount, Single Light Spring 61-2
660-2-2855 Mount, Top E-Stop Switch 208-5
CD314 4-4-87
Rev 29
Chapter 4

660-1-2649 Mount, Upper Telescopic 222-38
660-1-2649 Mount, Upper Telescopic (Part of 663-4-2261) 223-38
660-1-2852 Mud Flap, Rubber Front 5-5
660-1-2851 Mud Flap, Rubber Rear 5-4
T6-4900-144 Muffler (660-D25) 140-5
660-1-2261 Muffler, 2½" - Perkins 1004 144-4
T6-1005-105 Muffler, Gas 137-4
T6-1005-105 Muffler, Gas 141-12
T6-1005-105 Muffler, Gas 142-11
T6-1005-105 Muffler, Gas 143-1
T6-4700-154 Muffler, MA 4.2 138-4
T6-9011-320 Muffler, Spark Arresting 143-1
660-1-2221 Muffler, Spark Arresting 2½" - Perkins 1004 - Opt. 144-4
660-2-3008 Muffler, w/ Pipe 139-8
660-2-3283 Muffler, w/ Spark Arrestor - Opt. 142-11
------ Nut 158-20
------ Nut 158-22
------ Nut 158-38
------ Nut 175-10
¾-10 Nut 183-8
------ Nut 158-12
4-4-88 CD314
Rev 29
Chapter 4
------ Nut - Brake Drum to Yoke Flange 235-4

EPGN805403-S100 Nut & Washer M8-1.25 105-19
06-070118 Nut 6BLKHD-NUT 92-28
06-070118 Nut 6BLKHD-NUT 93-28
06-070118 Nut 6BLKHD-NUT 94-28
08-070118 Nut 8BLKHD-NUT 92-30
08-070118 Nut 8BLKHD-NUT 93-30
08-070118 Nut 8BLKHD-NUT 94-30
EPG-383256-S36 Nut and Washer #10-24 121-4
06-070118 Nut, 6BLKHD 90-26
06-070118 Nut, 6BLKHD 91-26
08-070118 Nut, 8BLKHD 101-14
08-070118 Nut, 8BLKHD 101-6
08-070118 Nut, 8BLKHD 90-40
08-070118 Nut, 8BLKHD 91-40
660-4-1050-10 Nut, Axle 67-6
------ Nut, Brake Drum to Yoke Flange (Note 1) 235-1
------ Nut, Brake Linkage Plate (Note 1) 235-38
660-4-1051-19 Nut, Brake Mounting 69-11
------ Nut, Brake Shoe Support (Note 1) 235-7
9/16-16 Nut, Castellated 9/16-16 66-3
X4015-101 Nut, Column 65-2
660-1-2252 Nut, Conduit ½" NPT - Opt. 1-28
660-1-1684 Nut, Coupling 78-
¼-20 Nut, Elastic Stop 44-7
------ Nut, Flange 127-12
------ Nut, Flange 127-4
¼-20 Nut, Flange ¼-20 129-3
¼-20 Nut, Flange ¼-20 163-18
CD314 4-4-89
Rev 29
Chapter 4
¼-20 Nut, Flange ¼-20 165-14

¼-20 Nut, Flange ¼-20 170-4
¼-20 Nut, Flange ¼-20 171-4
¼-20 Nut, Flange ¼-20 52-5
10/32 Nut, Flange 10/32 (as spacer) 35-9
5/16-18 Nut, Flange 5/16-18 168-10
5/16-18 Nut, Flange 5/16-18 233-10
5/16-18 Nut, Flange 5/16-18 50-3
5/16-18 Nut, Flange 5/16-18 51-3
M6 x 1 Nut, Flange M6 x 1 51-4
¼-20 Nut, Hex - ANSI B18.2.2 - ¼-20 23-4
M8-1.25 Nut, Hex - Water Pump 173-3
10-32 Nut, Hex Jam 10-32 58-8
3/8-24 Nut, Hex Jam 3/8-24 73-9
½-13UNC Nut, Hex Weld ½-13 23-3
3/8-24 Nut, Jam 3/8-24 83-6
3/8-24 Nut, Jam 3/8-24 87-8
------ Nut, Lock 178-14
660-4-1050-17 Nut, Lock 67-12
------ Nut, Lock 77-21
T6-8005-133 Nut, Lock 78-17
------ Nut, Lock - Brake Adjustment Assy (Note 1) 235-33
10-32NF Nut, Lock - Fiber 15-4
½-13 Nut, Lock - Low Profile 219-7
TPG-371887-S2 Nut, Lock 1-20 78-14
7/16-13 Nut, Lock 7/16-13 UNC-2A 106-12
7/16-13 Nut, Lock 7/16-13 UNC-2A 115-34
4-4-90 CD314
Rev 29
Chapter 4
T6-3003-105 Nut, Lug ½-20 THD, Ford 24-3

7/16-14 Nut, Non-Locking (300 CID) 143-3
3/8-16 Nut, Non-Locking (Perkins Diesel) 143-3
½-13 Nut, Nylock Jam ½-13 215-12
½-13 Nut, Nylock Jam ½-13 216-17
½-13 Nut, Nylock Jam ½-13 217-17
½-13 Nut, Nylock Jam ½-13 218-17
½-13 Nut, Nylock Jam ½-13 225-10
½-13 Nut, Nylock Jam ½-13 226-17
½-13 Nut, Nylock Jam ½-13 227-15
660-4-1051-9 Nut, Pinion 69-43
------ Nut, Pulley - Bosch Alternator 125-7
------ Nut, Pulley (Included w/ Alternator) 122-2
T6-1211-101-6 Nut, Pulley, Alternator 124-14
660-4-1051-26 Nut, Rear Axle Spindle 69-5
TPG-386034-S100 Nut, Slotted 9/16-18 78-8
660-4-1051-29 Nut, Stud 69-1
¼-20 Nut, Top Lock Hex ¼-20 100-13
¼-20 Nut, Top Lock Hex ¼-20 110-6
¼-20 Nut, Top Lock Hex ¼-20 140-23
¼-20 Nut, Top Lock Hex ¼-20 140-23
¼-20 Nut, Top Lock Hex ¼-20 146-1
¼-20 Nut, Top Lock Hex ¼-20 148-5
¼-20 Nut, Top Lock Hex ¼-20 153-1
¼-20 Nut, Top Lock Hex ¼-20 154-16
¼-20 Nut, Top Lock Hex ¼-20 155-1
¼-20 Nut, Top Lock Hex ¼-20 156-1
¼-20 Nut, Top Lock Hex ¼-20 157-16
¼-20 Nut, Top Lock Hex ¼-20 158-1
¼-20 Nut, Top Lock Hex ¼-20 159-1
¼-20 Nut, Top Lock Hex ¼-20 160-1
¼-20 Nut, Top Lock Hex ¼-20 163-2
¼-20 Nut, Top Lock Hex ¼-20 167-9
¼-20 Nut, Top Lock Hex ¼-20 168-6
¼ Nut, Top Lock Hex ¼-20 233-6
CD314 4-4-91
Rev 29
Chapter 4

¼-20 Nut, Top Lock Hex ¼-20 37-11
¼-20 Nut, Top Lock Hex ¼-20 78-35
¼-20 Nut, Top Lock Hex ¼-20 79-13
¼-20 Nut, Top Lock Hex ¼-20 80-11
¼-20 Nut, Top Lock Hex ¼-20 99-28
¼-20 Nut, Top Lock Hex ¼-20 (Note 1) 203-23
¼-28 Nut, Top Lock Hex ¼-28 202-14
½-13 Nut, Top Lock Hex ½-13 112-11
½-13 Nut, Top Lock Hex ½-13 114-19
½-13 Nut, Top Lock Hex ½-13 118-3
½-13 Nut, Top Lock Hex ½-13 152-3
½-13 Nut, Top Lock Hex ½-13 166-8
½-13 Nut, Top Lock Hex ½-13 21-11
½-13 Nut, Top Lock Hex ½-13 213-3
½-13 Nut, Top Lock Hex ½-13 228-3
½-13 Nut, Top Lock Hex ½-13 78-34
½-20 Nut, Top Lock Hex ½-20 112-26
¼-20 Nut, Top Lock Hex ½-20 145-6
¾-10 Nut, Top Lock Hex ¾-10 188-13
¾-10 Nut, Top Lock Hex ¾-10 189-9
¾-10 Nut, Top Lock Hex ¾-10 190-10
10/32 Nut, Top Lock Hex 10/32 35-8
10/32 Nut, Top Lock Hex 10/32 64-16
4-4-92 CD314
Rev 29
Chapter 4
10-32 Nut, Top Lock Hex 10-32 58-10

10-32 Nut, Top Lock Hex 10-32 75-23
3/8 Nut, Top Lock Hex 3/8" ID 166-4
3/8-16 Nut, Top Lock Hex 3/8-16 8-12
3/8-16 Nut, Top Lock Hex 3/8-16 9-12
3/8-16 Nut, Top Lock Hex 3/8-16 103-5
3/8-16 Nut, Top Lock Hex 3/8-16 104-5
3/8-16 Nut, Top Lock Hex 3/8-16 105-12
3/8-16 Nut, Top Lock Hex 3/8-16 114-22
3/8-16 Nut, Top Lock Hex 3/8-16 124-9
3/8-16 Nut, Top Lock Hex 3/8-16 132-7
3/8-16 Nut, Top Lock Hex 3/8-16 133-8
3/8-16 Nut, Top Lock Hex 3/8-16 136-7
3/8-16 Nut, Top Lock Hex 3/8-16 140-14
3/8-16 Nut, Top Lock Hex 3/8-16 141-18
3/8-16 Nut, Top Lock Hex 3/8-16 142-17
3/8-16 Nut, Top Lock Hex 3/8-16 144-5
3/8-16 Nut, Top Lock Hex 3/8-16 151-8
3/8-16 Nut, Top Lock Hex 3/8-16 161-19
3/8-16 Nut, Top Lock Hex 3/8-16 17-6
3/8-16 Nut, Top Lock Hex 3/8-16 18-7
3/8-16 Nut, Top Lock Hex 3/8-16 202-16
3/8-16 Nut, Top Lock Hex 3/8-16 219-13
3/8-16 Nut, Top Lock Hex 3/8-16 220-12
3/8-16 Nut, Top Lock Hex 3/8-16 221-12
3/8-16 Nut, Top Lock Hex 3/8-16 222-12
3/8-16 Nut, Top Lock Hex 3/8-16 223-12
3/8-16 Nut, Top Lock Hex 3/8-16 229-35
3/8-16 Nut, Top Lock Hex 3/8-16 229-8
3/8-16 Nut, Top Lock Hex 3/8-16 230-9
3/8-16 Nut, Top Lock Hex 3/8-16 41-14
3/8-16 Nut, Top Lock Hex 3/8-16 45-12
3/8-16 Nut, Top Lock Hex 3/8-16 46-14
3/8-16 Nut, Top Lock Hex 3/8-16 61-4
CD314 4-4-93
Rev 29
Chapter 4
3/8-16 Nut, Top Lock Hex 3/8-16 63-6

3/8-16 Nut, Top Lock Hex 3/8-16 64-10
3/8-16 Nut, Top Lock Hex 3/8-16 75-2
3/8-16 Nut, Top Lock Hex 3/8-16 78-32
3/8-16 Nut, Top Lock Hex 3/8-16 79-2
3/8-16 Nut, Top Lock Hex 3/8-16 80-2
3/8-16 Nut, Top Lock Hex 3/8-16 81-12
3/8-16 Nut, Top Lock Hex 3/8-16 87-15
3/8-16 Nut, Top Lock Hex 3/8-16 92-17
3/8-16 Nut, Top Lock Hex 3/8-16 92-52
3/8-16 Nut, Top Lock Hex 3/8-16 93-17
3/8-16 Nut, Top Lock Hex 3/8-16 93-52
3/8-16 Nut, Top Lock Hex 3/8-16 94-17
3/8-16 Nut, Top Lock Hex 3/8-16 94-52
3/8-16 Nut, Top Lock Hex 3/8-16 99-8
3/8-16 Nut, Top Lock Hex 3/8-16 83-16
3/8-20 Nut, Top Lock Hex 3/8-20 125-15
3/8-24 Nut, Top Lock Hex 3/8-24 148-10
3/8-24 Nut, Top Lock Hex 3/8-24 181-2
5/16-18 Nut, Top Lock Hex 5/16-18 133-11
5/16-18 Nut, Top Lock Hex 5/16-18 136-10
5/16-18 Nut, Top Lock Hex 5/16-18 137-8
5/16-18 Nut, Top Lock Hex 5/16-18 143-10
5/16-18 Nut, Top Lock Hex 5/16-18 155-30
5/16-18 Nut, Top Lock Hex 5/16-18 156-30
5/16-18 Nut, Top Lock Hex 5/16-18 161-16
5/16-18 Nut, Top Lock Hex 5/16-18 162-8
5/16-18 Nut, Top Lock Hex 5/16-18 192-4
5/16-18 Nut, Top Lock Hex 5/16-18 220-7
5/16-18 Nut, Top Lock Hex 5/16-18 221-7
5/16-18 Nut, Top Lock Hex 5/16-18 222-7
5/16-18 Nut, Top Lock Hex 5/16-18 223-7
5/16-18 Nut, Top Lock Hex 5/16-18 229-37
5/16-18 Nut, Top Lock Hex 5/16-18 41-16
5/16-18 Nut, Top Lock Hex 5/16-18 45-2
5/16-18 Nut, Top Lock Hex 5/16-18 46-16
5/16-18 Nut, Top Lock Hex 5/16-18 53-7
4-4-94 CD314
Rev 29
Chapter 4
5/16-18 Nut, Top Lock Hex 5/16-18 56-16

5/16-18 Nut, Top Lock Hex 5/16-18 ID 191-24
5/8-18 Nut, Top Lock Hex 5/8-18 113-5
5/8-18 Nut, Top Lock Hex 5/8-18 210-14
5/8-18 Nut, Top Lock Hex 5/8-18 212-11
7/16-14 Nut, Top Lock Hex 7/16-14 105-16
7/16-14 Nut, Top Lock Hex 7/16-14 118-19
7/16-14 Nut, Top Lock Hex 7/16-14 137-2
7/16-14 Nut, Top Lock Hex 7/16-14 145-7
M10-1.5 Nut, Top Lock Hex M10-1.5 122-9
660-4-1050-24 Nut, Wheel Bearing 67-19
660-4-1050-22 Nut, Wheel Bearing w/ Pin 67-17
¼-20 Nut, Wing 128-8
------ Olive 158-11
------ Olive 158-19
------ Olive 158-23
------ Olive 158-39
T6-6004-101S O-Ring 145-
T6-6004-101S O-Ring 146-11
T6-6004-101S O-Ring 147-9
T6-6004-1015 O-Ring 153-9
T6-6004-101S O-Ring 155-10
T6-6004-101S O-Ring 156-9
T6-6004-101S O-Ring 157-
T6-6004-101S O-Ring 158-9
T6-6004-101S O-Ring 159-11
T6-6004-101S O-Ring 160-11
------ O-Ring 174-22
------ O-Ring 177-3
660-ND-1361 O-Ring, Carb. Air Horn 128-
660-ND-1361 O-Ring, Carburetor Air Horn 129-15
660-ND-1361 O-Ring, Carburetor Air Horn 181-
------ O-Ring, Piston Sealing 236-19
------ O-Ring, Reverse Piston 236-33
------ O-Ring, Reverse Piston - Square Cut 236-32
CD314 4-4-95
Rev 29
Chapter 4
663-2-2672 Pad Assembly, L/H Side 192-2

663-2-2672 Pad Assembly, L/H Side - Opt. 191-4
663-2-2671 Pad Assembly, R/H Side 192-16
663-2-2671 Pad Assembly, R/H Side - Opt. 191-18
663-2-2315 Pad, Front Side - Narrow Conveyor 195-3
660-1-2244 Pad, Front Slope - Conveyor 195-11
660-2-2732 Pad, Nylon, Conveyor Front Passenger - Opt. 191-17
660-2-2836 Pad, Nylon, Front Left Side - Opt. 191-5
660-2-2810 Pad, Nylon, Passenger Side - Opt. 191-17
T6-8013-149 Pads, Brake - Non-Organic 76-4
660-2-2433 Panel, Hydraulic Closeout - Opt. 4-14
660-4-2505 Panel, L/H Body - Battery Access w/ Hole 6-12
T6-1001-100EP Parts, Engine 105-36*
T6-4700-063 Parts, Group 4.2 660 (Note 1) 106-14
T6-1001-1017P Parts, Transmission 105-35*
T6-1001-101TP Parts, Transmission (Note 1) 106-13
4-4-96 CD314
Rev 29
Chapter 4
------ P-Clamp, Vinyl COVO509ZI 75-25

660-2-2385 Pedal Assembly, Deutz Accelerator 52-1
------ Pedal, Accelerator 50-2
------ Pedal, Accelerator w/ Idler 57-1a
------ Pedal, Throttle (with Ford Bracket Adapter) 51-2
T6-6010-111 Petcock, Water 117-42
------ Pin (Note 2) 77-11
660-4-0790-11 Pin, Clevis 202-4
660-4-0790-11 Pin, Clevis 203-16
T6-500-123 Pin, Clevis 80-14
660-4-0790-11 Pin, Clevis 99-24
------ Pin, Clevis - Brake Adjustment Assy (Note 1) 235-32
TPG-76009-S36 Pin, Clevis 5/16 x 1.00 79-29
TPG-76009-S36 Pin, Clevis 5/16 x 1.00 80-29
660-1-3023 Pin, Clevis Ø ½" 222-40
660-1-3023 Pin, Clevis Ø ½" 223-40
1/16 x ¾ Pin, Cotter 202-5
1/16 x ¾ Pin, Cotter 203-17
3/32 x 1½ Pin, Cotter 219-9
------ Pin, Cotter 220-19
CD314 4-4-97
Rev 29
Chapter 4
------ Pin, Cotter 220-29

------ Pin, Cotter 221-19
------ Pin, Cotter 221-29
------ Pin, Cotter 222-19
------ Pin, Cotter 222-29
------ Pin, Cotter 223-19
------ Pin, Cotter 223-29
------ Pin, Cotter 85-8
1/16 x ¾ Pin, Cotter 99-27
1/8 x 1 Pin, Cotter (Note 1) 203-8
------ Pin, Cotter (Note 1) 235-39
1/8 x 1½ Pin, Cotter 1/8 x 1½" Long 52-2
3/32 x 1 Pin, Cotter Ø 3/32 x 1" Long 53-3
3/32 x 7/8 Pin, Cotter Ø 3/32" x 7/8" Long 73-5
660-4-0137-12 Pin, Detent 214-7
660-4-0137-12 Pin, Detent 215-7
660-4-0137-12 Pin, Detent 216-14
660-4-0137-12 Pin, Detent 217-14
660-4-0137-12 Pin, Detent 218-14
660-4-0137-12 Pin, Detent 219-11
660-4-0137-12 Pin, Detent 220-14
660-4-0137-12 Pin, Detent 221-14
660-4-0137-12 Pin, Detent 222-14
660-4-0137-12 Pin, Detent 223-14
660-4-0137-12 Pin, Detent 225-7
660-4-0137-12 Pin, Detent 226-11
660-4-0137-12 Pin, Detent 229-21
4-4-98 CD314
Rev 29
Chapter 4
660-4-0137-12 Pin, Detent, ½ x 3 227-3

T6-1208-105 Pin, Dowel 116-41
------ Pin, Dowel 236-28
12mm x 25mm Pin, Dowel Ø 12mm - 25mm Long 232-12
12 x 25 Pin, Dowel Ø 12mm x 25mm Long 115-7
660-1-2555 Pin, Pivot Long - Handrail 229-19
660-1-0271 Pin, Pivot Short 214-5
660-1-0271 Pin, Pivot Short 215-5
660-1-0271 Pin, Pivot Short 216-9
660-1-0271 Pin, Pivot Short 217-9
660-1-0271 Pin, Pivot Short 218-9
660-1-0271 Pin, Pivot Short 219-7
660-1-0271 Pin, Pivot Short 222-41
660-1-0271 Pin, Pivot Short 223-41
660-1-0271 Pin, Pivot Short 225-3
660-1-0271 Pin, Pivot Short 226-7
660-1-0271 Pin, Pivot Short 227-11
660-1-0271 Pin, Pivot Short 229-16
660-1-0271 Pin, Pivot Short 230-20
660-1-0271 Pin, Pivot, Short 224-2
3/16 x 1½ Pin, Roll 183-5
CD314 4-4-99
Rev 29
Chapter 4
660-6-0004-27 Pin, Roll 190-9

660-4-0137-10 Pin, Roll 202-9
660-6-0004-27 Pin, Roll 222-42
660-6-0004-27 Pin, Roll 223-42
660-6-0004-27 Pin, Roll (Electric Control) 189-12
660-6-0004-27 Pin, Roll (Manual Control) 189-12
660-4-0768-9 Pin, Roll (Note 1) 203-6
3/16 x 1½ Pin, Roller 188-12
------ Pin, Solenoid Locking 44-15
3/16 x 1 Pin, Spring Ø 3/16" x 1" Long 227-13
3/16 x 1½ Pin, Spring Ø 3/16" x 1½" Long 99-25
------ Pinion, Differential (Note 2) 69-14
MH-ND-553-3 Pinion, Trans. - Speedometer 115-32
MH-ND-553-3 Pinion, Transmission, Speedometer 39-1
------ Pipe (Pump to Filter) 158-37
¼ x 25 Pipe ¼" OD, 25" Long (Connection to Hose to Tank) 158-25
¼ Pipe Ø ¼" OD (Injectors to Connection) 158-21
5/16-13 Pipe Ø 5/16" (Filter to Injectors) 158-18
5/16 Pipe Ø 5/16" (Injectors to Filter) 158-13
660-4-3013 Pipe to Air Filter 131-14
660-2-3284 Pipe, 2" Tail w/ Spark Arrestor - Opt. 142-18
660-1-2220 Pipe, 2½" Tail - Perkins 1004 144-11
660-1-2311 Pipe, 3" OD x 3" Intake Tract Coupler 134-8
660-1-2645 Pipe, Air Filter (Donaldson) 129-12
660-4-3318 Pipe, Air Intake 133-15
MD-H07-113 Pipe, Black Extension - Opt. 117-11
MD-HO7-113 Pipe, Black, Extension 116-17
------ Pipe, Connection 1/8MP 112-30
T6-4700-020 Pipe, Crossover/Header 138-2
660-1-1134 Pipe, Exhaust - 4.135 143-4
660-ND-1812 Pipe, Exhaust - 4.236 143-4
4-4-100 CD314
Rev 29
Chapter 4
T6-4700-163 Pipe, Exhaust - Driver's Side 138-2

T6-4700-167SS Pipe, Exhaust - Driver's Side (4.2 E-Control) 139-3
660-1-1136 Pipe, Exhaust - Gas 137-3
660-1-1136 Pipe, Exhaust - Gas 143-4
660-ND-1329 Pipe, Exhaust - Onan 143-4
T6-4700-164 Pipe, Exhaust - Passenger's Side 138-2
T6-4700-164SS Pipe, Exhaust - Passenger's Side 139-4
660-1-2219 Pipe, Exhaust 2½" - Perkins 1004 144-2
T6-4900-146 Pipe, Exhaust Header 140-4
660-1-3019 Pipe, Intake - Perkins Tier II 136-14
T6-4900-142 Pipe, Lower Radiator 166-20
TPG-D3TA-2A701AA Pipe, Parking Brake Drain 78-31
660-2-3009 Pipe, Tail 139-10
660-1-2905 Pipe, Tail - 2½" 660 4.2L 138-6
660-4-3319 Pipe, Tail (660-D25) 140-7
T6-8013-157 Piston 76-2
------ Piston, Clutch 236-18
------ Piston, Reverse Clutch 236-30
660-2-1218 Pivot, Control Lever (Note 1) 203-3
------ Plate - IAC Valve Assy. 107-10
------ Plate Assembly, L/H 77-4
------ Plate Assembly, R/H 77-4
------ Plate Assy, Reverse Clutch 236-27
660-1-1269 Plate, Air Cleaner Mounting 136-12
------ Plate, Brake Linkage (Incl. w/ Transmission) 232-33
------ Plate, Brake Linkage (Included with Transmission) 113-16
------ Plate, Brake Linkage (Note 1) 235-34
CD314 4-4-101
Rev 29
Chapter 4

660-3-0809 Plate, Channel Take-Up Bearing 184-6
------ Plate, Clamping 82-6
------ Plate, Coil Mounting 108-12
663-3-2319 Plate, Conveyor - D-Bumper 192-8
663-3-2319 Plate, Conveyor D-Bumper 195-6
660-2-1692 Plate, Cover - Lower Left Rear 194-8
660-2-1693 Plate, Cover - Lower Right Rear 194-9
660-2-1693 Plate, Cover - Lower Right Rear Idler 231-14
T6-1212-109 Plate, Cover - Lower Trans. 116-12
660-2-1692 Plate, Cover Lower Left Rear Idler - Opt. 193-9
660-2-1693 Plate, Cover Lower Right Rear Idler - Opt. 193-10
660-2-2821-3 Plate, Electrical 12-14
660-1-0005-32 Plate, End - Aligner Channel 185-8
660-2-0688 Plate, Engine Hood Mounting 182-3
------ Plate, Flex 234-10
------ Plate, Flex (Kit) 234-7
------ Plate, Forward Clutch Friction 236-11
------ Plate, Forward Clutch Steel 236-12
------ Plate, Forward Pressure 236-13
660-2-2860 Plate, Front Closeout 14-5
4-4-102 CD314
Rev 29
Chapter 4

660-1-0472 Plate, Handrail Lock Collar - UAL 224-7
------ Plate, Idle Air Block 108-6
660-1-1022 Plate, Left Suspension (660-4-3273K) 2-13
660-3-0802 Plate, Middle 184-16
660-3-0802 Plate, Middle 185-18
660-3-0802 Plate, Middle 186-18
660-3-0802 Plate, Middle - Conveyor 187-14
660-2-0935 Plate, Mounting - Hyd. Motor 199-2
T6-8005-135 Plate, Park Brake 78-18
T6-1212-110 Plate, Passenger Side Transmission Cover 116-38
------ Plate, Pivot (Incl. w/ Alternator) 122-6
------ Plate, Reaction Pressure 236-10
660-2-1607 Plate, Rear Bottom Cover 231-11
660-2-1607 Plate, Rear Bottom Cover (CE Opt.) 196-10
660-2-2861 Plate, Rear Closeout 14-2
TPG-C20Z-6A366A Plate, Reinforcement Flywheel 232-16
------ Plate, Reverse Clutch - Steel 236-26
------ Plate, Reverse Clutch Pressure 236-29
660-1-1025 Plate, Right Suspension (660-4-3273K) 2-19
CD314 4-4-103
Rev 29
Chapter 4
T6-9011-597 Plate, Shifter - Perkins Tier II 41-5
660-3-2426 Plate, Side Conveyor Left 184-10
660-3-2427 Plate, Side Conveyor Right 184-7
660-2-2243 Plate, Side Pad, Front L/H - UAL 195-3
660-2-2245 Plate, Side Pad, Front R/H - UAL 195-3
------ Plate, Spring Pressure 236-31
660-1-1170-2 Plate, Steer Cylinder Mounting 66-5
------ Plate, Throttle Body Adaptor 107-13
------ Plug 116-26
------ Plug 158-31
------ Plug 159-24
------ Plug 160-24
------ Plug 179-3
------ Plug - EGR M22 x 1.5 x 20.75 O-Ring Hex Head 139-7
660-4-1050-16 Plug (Spindle & Plug Assembly) 67-10
660-5406-P-04 Plug, ¼MP 90-59
660-5406-P-04 Plug, ¼MP 91-59
¾ Plug, ¾" 204-10
------ Plug, 1/8 Pipe (GENRL PLG 444687-01) 236-35
------ Plug, Alternator 121-8
T6-4900-152 Plug, Alternator (MA-D25) 122-13
4-4-104 CD314
Rev 29
Chapter 4

660-4-1051-10 Plug, Cover (Note 3) 69-31
------ Plug, Deutz (Included with Engine) 31-15
32186405 Plug, Drain (Note 1) 117-9
660-1-3053 Plug, Engine Heater, Freeze, 120V, Tier II Perkins 117-41
2666A016 Plug, Glow (Note 1) 117-26
¾ MP Plug, Pipe 172-
1/8-27 Plug, Pipe 178-8
TPG-C8HZ-7A002A Plug, Speedometer Gear Inlet 78-33
------ Plunger 44-11
660-2-1632E Post, Light, 10" - Opt. 8-16
660-2-1632E Post, Light, 10" - Opt. 9-16
660-2-1632D Post, Light, 27" - Opt. 8-16
660-2-1632D Post, Light, 27" - Opt. 9-16
660-2-1632B Post, Light, 42" - Opt. 8-16
660-2-1632B Post, Light, 42" - Opt. 9-16
660-2-1632C Post, Light, 56" - Opt. 8-16
660-2-1632C Post, Light, 56" - Opt. 9-16
T6-7010-209 Pressurestat, Kysor Oil 105-28*
660-4-1976 Prop, Rear Safety 213-2
CD314 4-4-105
Rev 29
Chapter 4
660-1-0243 Prop, Safety - Wldmt 213-1

660-1-2415 Pulley - ¾" (For Industrial Belt) 83-2
660-1-1311 Pulley - Gas (For Hyd. Pump Belt) 83-19
660-1-1311 Pulley (for Hyd. Pump Belt) 85-5
660-1-2415 Pulley, ¾" for Industrial Belt 85-5
660-1-1196 Pulley, 6" Hyd. Pump 87-2
------ Pulley, 60A Motorcraft Alternator 120-
------ Pulley, 61A Delco Alternator, Gas 120-
T6-7002-119 Pulley, Alternator 120-
TM1-ND-5013 Pulley, Alternator - Deutz 124-13
------ Pulley, Alternator (Incl. w/ Alternator) 122-4
T6-1211-101-2 Pulley, Alternator (Single Groove) 120-
------ Pulley, Crankshaft 174-7
3114V041 Pulley, Crankshaft (Note 1) 117-6
------ Pulley, Fan 176-8
T6-1202-103 Pulley, Perkins Crankshaft (for P/S) 116-10
T6-7002-127 Pulley, Water Pump, 2-Groove 172-3
EPGEOTZ-8509B Pulley, Water Pump, 3-Groove 172-3
------ Pump and Isolator Assembly 147-14
------ Pump Assembly, Water 173-2
------ Pump Assy, Front 236-39
U5MW0194 Pump, Coolant (Note 1) 117-5
660-1-2347 Pump, Fuel - Deutz Diesel 154-2
D7TZ-9350D Pump, Fuel (without Filter) 146-20
EPGD7TZ-9350D Pump, Fuel 300 CID 145-17
4132A008 Pump, Fuel Elec, Tier II Perkins 117-25
4-4-106 CD314
Rev 29
Chapter 4
------ Pump, Fuel Injection (Included with Engine) 52-13

2644N203124 Pump, Fuel Injection (Note 1) 117-7
TM1-ND-1020 Pump, Fuel Lift 158-49
TM1-ND-1020 Pump, Fuel Lift w/ Gasket - Perkins 1004 157-1
660-4-0010-1 Pump, Hydraulic 83-15
660-4-0010-1 Pump, Hydraulic 85-1
660-4-0010-1 Pump, Hydraulic 87-12
660-4-0010-1 Pump, Hydraulic - Ford 300, Perkins 90-75
660-2-3310 Pump, Hydraulic (Cummins) 94-80
660-1-2912 Pump, Hydraulic (Ford 4.2) 94-80
660-1-2912 Pump, Hydraulic Ford 4.2 91-75
660-1-2287 Pump, Hydraulic Spline Shaft - Deutz 90-75
660-1-2287 Pump, Hydraulic Spline Shaft (Deutz, Perkins) 94-80
T6-4900-100-2 Pump, Water 112-12
------ Pump, Water 174-4
------ Pump, Water 175-6
------ Pump, Water 175-6
------ Pump, Water 177-1
------ Pump, Water 172-5
T6-4055-501 Pump, Water, Ford 300 CID 172-5
660-4-2288 Rack, Oil Cooler - Wldmt 233-13
MD-HO4-107 Radiator Cap 162-2
CD314 4-4-107
Rev 29
Chapter 4

T6-4055-203 Radiator, Copper and Brass 161-1
660-4-1811 Radiator, Cross Flow - Perkins 161-1
660-4-1811 Radiator, Cross-Flow - Perkins 169-1
663-4-2700 Rail, 20 Ft. Conveyor L/H 187-10
663-4-2701 Rail, 20 Ft. Conveyor R/H 187-1
660-6-0800 Rail, Conveyor L/H 184-11
660-6-0801 Rail, Conveyor R/H 184-1
663-4-0801 Rail, Conveyor R/H 185-10
663-4-0801 Rail, Conveyor R/H 186-10
660-4-2439 Rail, Fixed Top Left Side 230-13
660-2-2463 Rail, Forward - Fixed Handrail (BAW) 230-12
660-4-1005 Rail, Frame, L/H (660) 1-2
660-4-1006 Rail, Frame, R/H (660) 1-3
------ Rail, Fuel (to Engine) 147-23
660-2-1230 Rail, Rub, Center, 70" 6-1
660-2-1229 Rail, Rub, Quarter Panel, 16" 6-8
4-4-108 CD314
Rev 29
Chapter 4

660-2-2529 Rail, Rub, Wide Center Fender - Opt. 4-1
660-2-2883 Rear Spacer - Opt. 70-5
T6-1011-103 Rebuild Kit, Carburetor, 300 CID 181-9
660-1-2329 Receiver, Infrared Switch Q195H6R - UAL 195-10
X9004-101 Receptacle, Floating 15-5
------ Reducer, 3/8 x ¼" 153-18
T6-4024-113 Reducer, Hose 166-22
T6-4900-143 Reducer, Hose 166-25
T6-4024-113 Reducer, Hose 170-25
T6-4024-113 Reducer, Hose 171-31
T6-4900-143 Reducer, Hose 171-32
TM1-ND-5047 Reducer, Oil Sensor 115-23
TM1-ND-5047 Reducer, Oil Sensor - Deutz 114-
TM1-ND-5047 Reducer, Oil Sensor - Deutz 232-7
T6-4700-118 Regulator, Pressure 147-17
660-4-0010-6S Reinforce, Lip Seal 102-
660-2-3303 Reinforcement, Engine Mount 112-40
TPG-C20Z-6A366A Reinforcement, Plate - Flywheel 115-10
TPG-C20Z-6A366A Reinforcement, Plate - Flywheel (Ford 300) 105-23
TM1-ND-5295K Relay Kit, Deutz Glow Plug (In Engine) 114-
660-1-2301 Relay, Dial Timer (Orange) 33-2
660-4-0753-2 Relay, Electric Belt Control 204-15
CD314 4-4-109
Rev 29
Chapter 4
T6-9011-506 Relay, Electric Solenoid 119-

T6-9011-506 Relay, Electric Solenoid - Opt. 31-2a
T6-9100-105-2 Relay, Fan 37-3
T6-9100-105-2 Relay, Fan 38-3
0427 1688 Relay, Glow Plug (Included with Engine) 36-7
T6-7013-209 Relay, Horn 1-18
T6-7013-209 Relay, Horn 35-2
87106 Relay, Horn 40-
T6-4700-099 Relay, Multifunction 109-2
T6-9100-105-2 Relay, Power - Opt. 31-13
T6-9100-105-2 Relay, Power - Opt. 36-5
T6-9100-105-2 Relay, Power - Opt. 37-2
T6-9100-105-2 Relay, Power - Opt. 38-2
T6-9100-105-2 Relay, Power (Note 1) 34-2
660-ND-1490 Relief, Strain ½ x ½ NPT (CGB194) 207-6
660-ND-2215 Relief, Strain 3/8 x ½ NPT 80-12
4-4-110 CD314
Rev 29
Chapter 4
660-1-3286 Resistor, - Opt. 36-18

660-1-3286 Resistor, - Opt. 38-16
------ Retainer, Boot 44-14
------ Retainer, Boot 45-4c
660-2-3403 Retainer, Chock Box 16 x 16 7-1
------ Retainer, Hold Down Spring (Note 3) 77-6
660-3-2293 Retainer, Trans. Cooling Coil 168-9
------ Ring, Clutch Spring Bearing 236-16
X9003-101 Ring, Cowl Retaining 15-5
MJ-ND-4006 Ring, Lashing 5/8" x 4" x 4" - Forged w/ Bracket 1-15
------ Ring, Lock 176-5
------ Ring, Lock 235-41
------ Ring, Lock 236-5
------ Ring, Piston Sealing - Square Cut 236-17
------ Ring, Retaining 235-17
------ Ring, Selective - 0.096-.0100" (2.4-2.5 mm) 236-8
------ Ring, Snap 236-14
------ Ring, Snap 236-21
------ Ring, Snap 236-23
------ Ring, Snap 236-24
660-1-0410 Rod, Adjust 85-4
660-1-1680 Rod, Adjusting 6" 78-
CD314 4-4-111
Rev 29
Chapter 4

660-1-1358 Rod, Brake 73-15
660-1-2392 Rod, Brake Pedal 73-10
660-2-1219 Rod, Control (Note 2) 203-10
660-1-1211 Rod, Control Pull (Note 1) 203-7
660-1-1222 Rod, Control Tie - Delta 203-5
660-2-1973 Rod, Roof Panel Safety Guard 12-4
660-6-0004-25 Rod, Threaded ¾" x 11" 188-14
660-6-0004-25 Rod, Threaded ¾" x 11" 190-11
660-6-0004-25 Rod, Threaded ¾" x 9" 189-11
660-1-1208 Roll, Detent 203-13
660-6-0004-22 Roller, 22" 183-12
660-6-0004-22 Roller, 22" 188-7
660-6-0004-22 Roller, 22" 189-5
660-6-0004-22 Roller, 22" 190-5
660-6-0004-22 Roller, 22" (Note 1) 183-13
660-6-0004-22 Roller, 22" (Note 1) 183-13
660-6-0004-22 Roller, 22" (Note 2) 183-13
660-6-0004-22 Roller, 22" (Note 2) 183-13
660-6-0004-20 Roller, 24" 183-11
660-6-0004-20 Roller, 24" 188-10
660-6-0004-21 Roller, 24" x 1-7/8" 183-12
663-1-0144 Roller, Drive - Narrow Conveyor 201-11
4-4-112 CD314
Rev 29
Chapter 4

660-1-0145 Roller, Idler 183-4
660-1-0145 Roller, Idler 188-15
660-1-0145 Roller, Idler 189-14
660-1-0145 Roller, Idler 190-8
------ Screw 127-17
------ Screw 158-48
10-32 x 5/8 Screw 10-32 x 5/8" Long 15-1
T6-8013-165 Screw, Bleeder, Delco 76-8
8/32 x ½ Screw, Cap Ø 8/32 x ½" Long 44-18
------ Screw, Housing 234-5
10-½ZA Screw, HWSL SMS 10-½ ZA 163-12
10-½ ZA Screw, HWSL SMS 10-½ ZA 165-12
10-32 x ¾ Screw, Phillips Head 10-32 x ¾" Long 75-26
10/32 x ¾ Screw, Phillips Head Ø 10/32 x ¾" Long 64-13
10/32 x 1¼ Screw, Phillips Head Ø 10/32 x 1¼" Long 64-11
PPH10-32 x ¾ Screw, Phillips Ø 10-32 x ¾" Long 35-4
10-32 x ¾ Screw, Phillips Ø 10-32 x ¾" Long - Opt. 79-5
M8-1.25 x 60 Screw, Socket Head Ø 8mm-1.25 x 60 174-15
660-4-0010-1K Seal Kit 85-
CD314 4-4-113
Rev 29
Chapter 4

HC-LIP-S-12 Seal Kit, Hydraulic Tank 81-
------ Seal Kit, Hydraulic Tank 82-
------ Seal, Front Pump 236-40
660-4-1050-26 Seal, Oil 67-13
------ Seal, Output Shaft 235-16
T6-4055-105 Seal, Radiator Outlet 161-
T6-4055-105 Seal, Radiator, Outlet 163-10
660-4-1051-4 Seal, Rear Axle 69-40
660-4-1051-11 Seal, Rear Hub 69-10
660-4-1051-11 Seal, Rear Hub 71-1
T6-4900-100-14 Seal, Thermostat 112-7
T6-9011-147 Seat, Cloth GS12 w/Switch 11-1
660-1-2333 Seat, Driver Bucket - Emery 11-1
660-1-2686 Seat, Plastic w/Restraints 11-1
4-100-101A Seat, Vinyl Bucket 11-1
4-100-103 Seat, Vinyl Grammar DS20 11-1
T6-9011-227 Seat, Vinyl Grammar GS12 11-1
MG-ND-716 Seat, Vinyl GS12 w/ Bracket For Switch 11-1
T6-1300-153 Seat, White, Plastic 11-1
660-4-0649 Seat, Wood, One Arm 11-1
660-4-0649S Seat, Wood, Two Arms 11-1
2848A127 Sender, Control Timing, Fuel Pump (Note 1) 117-21
X6005-101 Sender, Fuel - Kysor 145-9
TM1-ND-8012 Sender, Fuel, Datcon - Dual Fuel Opt. 147-5
TM1-ND-8012 Sender, Fuel, Datcon - Opt. 146-12
T6-1001-133 Sender, Oil Pressure 232-4
T6-1001-133 Sender, Oil Pressure - Opt. 117-14
T6-1001-133 Sender, Oil Pressure (Bore & Tap Plug) 114-
4-4-114 CD314
Rev 29
Chapter 4

T6-1001-133 Sender, Oil Pressure (Ford 300) 105-28*
T6-1001-201 Sender, Water Temperature 116-27
T6-1001-201 Sender, Water Temperature (Ford 300) 105-29*
------ Sending Unit, Temp. Gauge 117-18
------ Sensor Assembly, Map 131-1
------ Sensor Assy, Map 108-3
T6-4900-177 Sensor, Grid Heater 112-42
------ Sensor, Map 107-6
------ Sensor, Output Shaft Speed 232-32
T6-4900-106-5 Sensor, RPM/TC 113-2
T6-4900-106-5 Sensor, RPM/TC 42-4
T6-4900-106-6 Sensor, Speed 113-12
------ Sensor, Torque Conv Speed (rpm) 232-21
660-4-0010-K Service Kit, Control Valve 102-
660-4-1051-38 Service Kit, Differential Adjusting Shims (Note 9) 69-
660-4-1051-33 Service Kit, Differential Case (Note 6) 69-
660-4-1051-34 Service Kit, Differential Case Assembly (Note 5) 69-
660-4-1051-36 Service Kit, Differential Disc and Plates (Note 7) 69-
660-4-1051-35 Service Kit, Drive Gear and Pinion (Note 4) 69-
660-4-1051-37 Service Kit, Pinion and Bearing Adjusting Shims (Note 8) 69-
660-4-1051-24 Shaft, Axle L/H 69-4
660-4-1051-24 Shaft, Axle L/H 71-5
660-4-1051-23 Shaft, Axle R/H 69-4
660-4-1051-23 Shaft, Axle R/H 71-5
------ Shaft, Differential (Note 2) 69-15
660-1-1116 Shaft, Drive 72-2
660-1-1116 Shaft, Drive 78-25
------ Shaft, Input 236-2
------ Shaft, Output 235-23
------ Shield, Dust (Note 1) 235-13
660-2-3322 Shield, Exhaust - Cummins 140-18
CD314 4-4-115
Rev 29
Chapter 4
660-4-2105 Shield, Gas Exhaust 137-12

660-4-2105 Shield, Gas Exhaust 143-
660-2-3054 Shield, Heat, Catalytic 139-12
660-4-1050-30 Shield, L/H Caliper Mounting Bracket 76-
TPG-D6TZ-2A703A Shield, Park Brake 78-13
660-4-1050-31 Shield, R/H Caliper Mounting Bracket 76-
660-1-3055 Shifter, Durst - Deutz 41-1
660-1-3055 Shifter, Durst Transmission 234-17
660-1-3055 Shifter, Durst Transmission - Opt. 48-1
660-2-3262 Shifter, Durst, 660-D25 28-2
660-2-3262 Shifter, Durst, 660-D25 42-1
660-4-0732-7 Shifter, Morse 47-1
660-4-0732-7 Shifter, Morse 48-1
660-4-0732-7 Shifter, Morse - Perkins, Ford 300, Deutz 41-1
660-1-1645 Shifter, Morse, Modified 47-1
------ Shim 44-5
------ Shim 57-1c
------ Shim, Differential Bearing (Note 2) 69-22
------ Shim, Drive Pinion Adjustment (Note 2) 69-35
------ Shim, Pinion Bearing Adjustment (Note 2) 69-37
------ Shoe, Brake (Note 1) 235-10
660-1-1189 Shoes, Brake Drive Axle (set of 4/box) 77-1
T6-8005-143 Shoes, Parking Brake (2), C-6 78-22
660-3-1808 Shroud, Fan 161-13
660-4-3317 Shroud, Fan 166-31
660-3-1808 Shroud, Fan 169-7
660-4-1635 Shroud, Fan-British Air 161-13
T6-4700-093 Shroud, Left Mounting Angle 109-1
660-2-1471K Shut Down Kit (SBK-660-35) 207-
------ Sleeve 127-10
4-4-116 CD314
Rev 29
Chapter 4
------ Sleeve 127-5

T6-8013-167 Sleeve 76-7
660-4-0137-20 Sleeve, Nico Press 219-10
660-4-0137-20 Sleeve, Nico Press (Not Illustrated) 227-19
MH-ND-553 Sleeve, Pinion - Speedometer 115-29
MH-ND-553 Sleeve, Pinion, Speedometer 39-2
660-1-2345 Sleeve, Spline Shaft Extender 89-2
660-4-0649-1 Slides, Seat (Set of 2) 11-2
660-4-1051-8 Slinger, Pinion 69-39
T6-7002-115 Socket and Pigtail 62-9
660-4-1050-29 Socket Kit 67-4
0427 1983 Socket, Glow Plug Relay (Included with Engine) 36-8
------ Solenoid 117-27
T6-9100-106 Solenoid Assembly 44-22
T6-9100-106 Solenoid Assembly 45-4b
------ Solenoid, 12-Volt 44-10
T6-4900-160 Solenoid, 250A - Grid Heater 64-7
T6-4900-106-4 Solenoid, FW/REV 113-10
MG-ND-645 Solenoid, Starter 119-
MG-ND-645 Solenoid, Starter (Ford & Perkins) 1-19
------ Spacer 234-9
------ Spacer 235-43
------ Spacer (Note 1) 235-36
3/8 x 3/16 Spacer 3/8" ID x 3/16" Long 124-8
660-2-2208 Spacer, 2" Conveyor Bumper 195-16
CD314 4-4-117
Rev 29
Chapter 4
T6-9011-363 Spacer, 61 Amp Delco Alt 126-5

T6-4121-109 Spacer, Accelerator Pedal 58-3
------ Spacer, Alternator, Bottom Rear (Cummins/Onan) 120-
------ Spacer, Alternator, Top and Bottom Front (Cummins/Onan) 120-
------ Spacer, Center 234-13
660-1-2390 Spacer, Conveyor Rail to Clevis 224-16
------ Spacer, Differential Gear (Note 2) 69-19
660-1-1489 Spacer, Fan 174-2
------ Spacer, Fan 175-4
660-1-2346 Spacer, Fan Belt Guard Reinforcement 123-6
660-2-2882 Spacer, Front - Opt. 67-21
660-3-0962 Spacer, Front Bumper Roll 183-17
660-1-2929 Spacer, Front Lift Arm 1-22
660-1-2224 Spacer, Handrail 224-21
660-1-2391 Spacer, Inner Clevis 224-22
660-1-2690 Spacer, Lower, C-6 Shift Lever 45-6
660-1-1906 Spacer, Motor Mount R/F - Perkins 1004 116-3
660-1-1907 Spacer, Motor Mount R/R - Perkins 1004 116-4
660-1-1906 Spacer, Motor Mount, R/F-Perkins 118-2
660-1-1907 Spacer, Mount R/R 118-12
660-1-1514 Spacer, Onan Hyd. Pump 85-3
660-1-1905-3 Spacer, Power Steering 120-
T6-9011-237 Spacer, Radiator 169-
660-2-0839 Spacer, Rear 1-10
660-1-1905-2 Spacer, Rear 61A Delco Alt. 120-
4-4-118 CD314
Rev 29
Chapter 4
------ Spacer, Toothed 235-19

660-1-1905-1 Spacer, Top 61A Delco Alt. 120-
660-1-2689 Spacer, Upper C6 Shift Lever 151-5
------ Spark Plug 180-
------ Spark Plug Wire Set (Wires 1,2,3 R/S) 108-14
------ Spark Plug Wire Set (Wires 4,5,6 L/S) 108-15
MH-ND-548 Speedometer, 0 to 85 mph w/ Bracket 39-6
660-4-1050-16 Spindle (Spindle & Plug Assembly) 67-11
T6-1300-259 Spotlight, w/ Grill 61-9
660-1-1210 Spring 203-14
------ Spring 44-13
660-ND-2216 Spring, 7" Extension 224-3
------ Spring, Bellville 236-15
CD314 4-4-119
Rev 29
Chapter 4

660-1-2389 Spring, Handrail Lock Handle 224-15
------ Spring, Hold Down (Note 3) 77-8
------ Spring, L/H (Note 2) 77-10
------ Spring, Lower (Note 3) 77-14
------ Spring, R/H (Note 2) 77-10
T6-1001-123 Spring, Throttle 59-
------ Spring, Upper (Note 3) 77-2
660-1-0020 Sprocket, Hydraulic Motor (Note 1) 199-3
T6-7010-209 Start, Kysor Oil Pressure - Opt. 117-13
T6-4900-100-1 Starter 112-17
T6-1001-103 Starter, 300 CID, Plunger Pole 119-1
------ Starter, Cummins/Onan Diesel 119-3
T6-7207-103 Starter, Delco 4.236 & 1004 105-3
T6-7207-103 Starter, Delco 4.236 & 1004 116-20
4-4-120 CD314
Rev 29
Chapter 4
T6-7207-103 Starter, Delco 4.236 & 1004 117-43

TM1-ND-5016 Starter, Deutz 114-9
------ Starter, Motorcraft, Ford 105-3
T6-3200-165 Starter, Onan 105-3
------ Starter, Perkins 4.135 105-3
S203-18-400A Starter, Perkins 4.135 119-4
T6-7207-103 Starter, Perkins 4.236 Diesel 119-5
660-4-2338 Step, Front Lower - UAL Spec (Wldmt) 16-1
660-4-0182 Step, Front Upper - UAL Spec (Wldmt) 16-3
660-2-2314 Step, L/H Boom Guard - Gripstrut 21-8
660-2-2886 Step, Left Rear - Wldmt 20-3
660-2-2386 Step, R/H Boom Guard - Gripstrut 21-3
660-2-2887 Step, Right Rear - Wldmt 20-2
¾-10 x 10¼ Stock, Thread Ø ¾-10 x 10¼" Long 183-7
660-1-2930A Stop, Accelerator Pedal Assembly 50-5
660-4-1050-9 Stop, Axle 67-5
T6-8005-111 Strap 211-7
660-1-0009-10 Strap, Conveyor 100-9
660-1-0005-30 Strap, Conveyor 185-13
660-1-0005-31 Strap, Conveyor 185-17
660-1-0005-30 Strap, Conveyor 186-13
660-1-0005-31 Strap, Conveyor 186-17
CD314 4-4-121
Rev 29
Chapter 4
660-1-0005-30 Strap, Conveyor 184-14

660-1-0005-30 Strap, Conveyor - Wldmt 187-12
T6-1005-115 Strap, Exhaust Hanger 143-
------ Strap, Ignition Coil 180-7
T6-8005-111 Strap, Lever to Park Brake 140-22
------ Strap, Radiator 167-11
660-2-1082 Strap, Trans. Support 105-9
660-2-2786 Strap, Transmission Support 660-4.2 106-11
660-4-0741-8 Strip, Marker 204-17
660-1-1614 Strut, Grip - Left Rear 19-1
660-1-1613 Strut, Grip - Right Rear 19-3
------ Stud 178-13
TPG-385554-S2 Stud, 9/16-12-18 x 2.28 78-8
------ Stud, Brake Adjustment Assy Support (Note 1) 235-35
X9005-101 Stud, Cowl Fastener 15-5
4-4-122 CD314
Rev 29
Chapter 4
660-4-1051-22 Stud, Drive Axle Hub (36847) 69-3

M8-1.25 x 160.3 Stud, Hex Bolt - Water Pump 173-4
660-4-1051-30 Stud, Wheel 69-12
3717Y061 Sump (Note 1) 117-38
------ Support, Brake Shoe (Note 1) 235-11
------ Support, Fuel Filter 147-12
660-2-2517 Support, L/H Handrail Rear Down 224-19
660-1-1610 Support, Left Rear Step 19-2
660-1-1609 Support, Right Rear Step 19-4
660-1-1235 Switch Assembly, Safety Shutdown 207-
------ Switch Assy, Proximity - Speed Sensor 235-21
T6-7016-123 Switch, Battery Disconnect - Opt. 63-10
MG-ND-531 Switch, Brake 75-20
MG-ND-531 Switch, Brake Light 74-16
T6-8011-115 Switch, Brake Warning 74-17
660-1-1294 Switch, Contact - Opt. 1-31
CD314 4-4-123
Rev 29
Chapter 4
X-6042-101 Switch, Glow Plug (Emergency Pump) 30-17

X6042-101 Switch, Glow Plug (Manifold Heater) 28-8
X6042-101 Switch, Glow Plug (Safety Override) 28-7
T6-7010-141 Switch, Ignition - Keyed 28-15
T6-7010-141 Switch, Ignition - Keyed (CE Opt.) 26-14
T6-7010-139 Switch, Ignition - Opt. 30-9
660-1-2559 Switch, Ignition, 2 Position 29-9
660-4-0532-2 Switch, Limit (Honeywell) 78-
660-4-0532-2 Switch, Limit (Honeywell) - Opt. 79-4
42-100-801 Switch, Micro 78-
42-100-801 Switch, Micro 80-13
660-1-3434 Switch, Momentary E-Stop - Narrow Conveyor 208-1
660-2-1647 Switch, Neutral Safety Trans. 45-5
------ Switch, Parking Brake 235-25
MG-ND-7164-1 Switch, Safety Shut Down 11-5
------ Switch, Speed 57-1e
TM1-ND-5029 Switch, Temperature Flexolite 117-40
T6-7010-113 Switch, Toggle - Opt. 25-11a
T6-7010-114 Switch, Toggle - Spot Light 27-15
T6-7010-113 Switch, Toggle (Spot Light) 29-16
4-4-124 CD314
Rev 29
Chapter 4

T6-7010-114 Switch, Toggle, Sealed (Head Light) 28-14
T6-7010-114 Switch, Toggle, Sealed (Winter/Summer) 64-20
T6-7010-114 Switch, Toggle, Sealed (Work Light) 28-16
T6-9003-209A Switch, Wiper / Dome Light 12-7
M3-1-1053 Switch, Wise - Opt. 11-5
660-2-1466 Tab, Pivot Arm w/ Spring 38" 219-5
660-4-1473 Tank Assembly, Hydraulic w/ Heater 82-1
T6-6009-101 Tank, Fuel 145-1
T6-6009-101 Tank, Fuel 153-23
T6-6009-101 Tank, Fuel 154-7
T6-6009-101 Tank, Fuel 156-8
T6-6009-101 Tank, Fuel 157-7
T6-6009-101 Tank, Fuel 160-10
T6-6009-202 Tank, Fuel - Molded Plastic 146-6
T6-6009-201 Tank, Fuel - Molded Plastic with Return 147-4
CD314 4-4-125
Rev 29
Chapter 4

MG-ND-589 Tank, LP 148-
MG-ND-589 Tank, LP 151-1
660-4-3250 Tank, LP 12 x 60 SGCW 152-2
MD-HO7-115 Tee 116-18
T6-6011-111 Tee 74-15
2FP-TEE Tee 75-13
T6-6011-111 Tee 75-27
06-06-06-06140424 Tee - Opt. 112-41
MD-H07-115 Tee - Opt. 117-12
08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 103-15
08-08-08-070958 Tee, 8MJ-8BLKHD-8MJ 104-15
MJ-ND-8010 Tee, Brake Line 74-11
------ Tensioner 121-6
660-ND-2850 Test Port x ¼Male NPT Connector 92-41
T6-4900-100-13 Thermostat 112-8
4133L509 Thermostat 117-2
EPGC5TE-8575B Thermostat, 160 °F 172-10
------ Throttle Body 107-15
4-4-126 CD314
Rev 29
Chapter 4
660-4-1050-14 Tie Rod Assembly 67-9

MH-ND-553-1 Tip, Adaptor - Speedometer Drive 115-31
MH-ND-553-1 Tip, Adaptor, Speedometer Drive 39-3
MH-1-602 Tire, Goodyear 8 x 16 - Opt. 24-2
T6-2004-103 Tire, Rib Tread, 8.0 x 16.5 - Opt. 24-2
T6-2400-166 Tire, Tug Tuff, 8.00 x 16.5 24-2
T6-2400-170 Tire, Tug Tuff, 8.75 x 16.5 - Opt. 24-2
T6-2400-185 Tire/Wheel Assembly, Goodyear 225/75R16 LT - Opt. 24-4
T6-2400-206 Tire/Wheel Assembly, Kelly LT225/75R16 - Opt. 24-4
T6-2400-187 Tire/Wheel Assembly, Tug Tuff, 8 x 16.5 24-4
T6-1001-101T Transmission, C6 2-Speed 105-2
T6-1001-101T Transmission, C-6 2-Speed 106-7
T6-1001-101T Transmission, C6 2-Speed - Opt. 115-17
660-4-3456 Transmission, C-6 2-Speed, 1st & 2nd Gear Only - Opt. (Northwest) 106-1
T6-9011-432 Transmission, C6 3-Speed w/ 945mm - Opt. 115-17
T6-1001-101T Transmission, C-6, 2-Speed 45-1
T6-1008-111 Transmission, C6, 3 Speed 118-13
T6-1008-111 Transmission, C-6, 3 Speed 72-1
660-4-3261 Transmission, Durst SAE #4 113-4
660-1-3056 Transmission/Shifter Kit - Durst 232-26
660-1-3056 Transmission/Shifter Kit (Durst) 72-1
660-2-1498 Tray Assembly, 4D Battery 63-3
660-3-1125 Tray Assembly, Battery (Gas) 63-3
660-1-2943 Tube - Vacuum 107-4
660-2-3040 Tube Weldment, Defroster 12-21
660-1-2225 Tube, 24" x 3" OD, Intake 135-7
660-4-3032-9 Tube, Bottom Horizontal 13-11
660-4-3032-8 Tube, Bottom Horizontal Door 13-2
CD314 4-4-127
Rev 29
Chapter 4
660-4-3032-7 Tube, Bottom Vertical Door 13-3

660-2-2863 Tube, Cross Brace - Lower Front 14-9
660-2-2864 Tube, Cross Brace - Lower Rear 14-10
660-2-2862 Tube, Cross Brace, Upper 14-6
660-2-3041 Tube, Defroster - Top Front Corner 12-16
660-2-3042 Tube, Defroster - Top Rear Corner 12-20
T6-4900-100-10 Tube, Dipstick 112-34
660-4-2647 Tube, Female Telescopic (Note 2) 222-36
660-4-2647 Tube, Female, Telescopic (Note 2) 223-36
660-4-3032-4 Tube, Front Vertical Door 13-7
EPGD8TE-9827AC Tube, Fuel Pump to Hose 146-22
------ Tube, Heater (Incl. w/Heater) 12-15
660-2-0254-6 Tube, L & R (Side Rail) 218-8*
660-2-0254-6 Tube, L & R (Side Rail) 226-5*
660-2-2419 Tube, L/H Upper Horizontal 14-3
660-2-2859 Tube, Left Front Vertical 14-7
660-4-3032-6 Tube, Lower Middle Diagonal 13-4
660-4-3032-5 Tube, Middle Diagonal Door 13-6
660-2-2858 Tube, Overhead Guard 14-4
660-4-3032-2 Tube, Rear Vertical Door 13-9
660-1-2368 Tube, Stainless Telescoping 224-12
4-4-128 CD314
Rev 29
Chapter 4
660-4-3032-3 Tube, Top Horizontal Door 13-8

660-2-2422 Tubing, Cab - Rear Left Vertical 14-1
660-1-1328 Tubing, Coolant - Cummins/Onan 161-7
------ Turbo, Air Intake (Incl. w/ Engine) 133-17
------ Turnbuckle Assy - Brake Adjustment (Note 1) 235-30
660-2-2884 U-Bolt, Front Axle - Opt. 67-3
660-1-1122 U-Bolt, Rear Axle 70-4
660-2-2885 U-Bolt, Rear Axle - Opt. 70-4
T6-2006-107 U-Joint, Front (Note 1) 72-3
T6-2002-107 U-Joint, Rear (Note 1) 72-4
------ Union, 1/8FP 112-31
600-ND-2822-2 Union, 6M to 8MJIC 90-39
600-ND-2822-2 Union, 6M to 8MJIC 91-39
660-1-1310 Unit, Push/Pull 207-3
660-1-1310 Unit, Push/Pull 209-2
660-1-1310 Unit, Push/Pull - Opt. 1-30
660-ND-1373 U-nut, ¼" 15-12
------ Valve Assembly - IAK 107-9
660-4-0010-12 Valve, Ball 81-8
660-4-0010-12 Valve, Ball 90-66
660-4-0010-12 Valve, Ball 91-66
TM1-ND-5253 Valve, Ball - Deutz Heater (Opt.) 112-39
660-4-0010-12 Valve, Ball ¼ Turn 92-62
660-4-0010-12 Valve, Ball ¼ Turn 93-62
660-4-0010-12 Valve, Ball ¼ Turn 94-62
------ Valve, Bleed Fuel - Deutz 114-11
660-ND-1396 Valve, Body Electric 100-16
660-1-3045 Valve, Brake Proportioning 75-19
660-1-1110 Valve, Brake Proportioning - Cast Iron 74-2
CD314 4-4-129
Rev 29
Chapter 4
660-4-0010-6 Valve, Control (Directional) 99-9

660-4-0010-3 Valve, Holding 90-13
660-4-0010-3 Valve, Holding 91-13
660-4-0010-3 Valve, Holding 95-6
660-4-0010-3 Valve, Holding 96-15
660-4-0010-3 Valve, Holding 97-15
660-4-0010-3 Valve, Holding 98-6
------ Valve, Lock-Off 150-25
------ Valve, Lock-Off (Incl. w/ LP Engine) 149-20
T6-1008-113 Valve, Modulator C-6 105-25*
T6-1001-141 Valve, PCV1140 & 300 CID 105-20
660-4-0010-20 Valve, Relief 103-19
660-4-0010-20 Valve, Relief 104-19
660-4-0010-20 Valve, Relief 90-22
660-4-0010-20 Valve, Relief 91-22
660-4-0010-20 Valve, Relief 92-23
660-4-0010-20 Valve, Relief 93-23
660-4-0010-20 Valve, Relief 94-23
4-4-130 CD314
Rev 29
Chapter 4

660-1-3028 Valve, Steer 65-6
660-1-3028 Valve, Steer 90-19
660-1-3028 Valve, Steer 91-19
660-1-3028 Valve, Steer 92-9
660-1-3028 Valve, Steer 93-9
660-1-3028 Valve, Steer 94-9
T6-7010-133 Voltmeter, - Opt. 25-8a
------ Washer 158-43
9/16 Washer, ANSI B18.22.1 - 9/16" Narrow Type A 23-2
T6-8013-147 Washer, Brake Hose 74-
------ Washer, Brake Shoe Support (Note 1) 235-8
------ Washer, Flat 178-12
------ Washer, Flat 178-12
T6-8005-137 Washer, Flat 78-19
660-1-1963 Washer, Flat - Opt. 30-9
#8 Washer, Flat #8 32-5
CD314 4-4-131
Rev 29
Chapter 4

¼ Washer, Flat ¼" ID - Opt. 193-4
¼ Washer, Flat ¼" ID (Note 1) 203-22
------ Washer, Flat ¼" ID Thru-Hard 127-14
4-4-132 CD314
Rev 29
Chapter 4

10/32 Washer, Flat 10/32" ID 35-3
10/32 Washer, Flat 10/32" ID 64-15
10-32 Washer, Flat 10/32" ID 75-24
M10 Washer, Flat 10mm 88-4
M17 x 10 Washer, Flat 17mm OD - 10mm ID 232-14
3/8 Washer, Flat 3/8" ID 125-14
3/8 Washer, Flat 3/8" ID 140-13
3/8 Washer, Flat 3/8" ID 140-17
3/8 Washer, Flat 3/8" ID 141-14
3/8 Washer, Flat 3/8" ID 142-13
3/8 Washer, Flat 3/8" ID 161-18
3/8 Washer, Flat 3/8" ID 166-10
3/8 Washer, Flat 3/8" ID 170-14
3/8 Washer, Flat 3/8" ID 171-14
3/8 Washer, Flat 3/8" ID 192-15
3/8 Washer, Flat 3/8" ID 217-19
CD314 4-4-133
Rev 29
Chapter 4
3/8 Washer, Flat 3/8" ID 218-19

3/8 Washer, Flat 3/8" ID 219-14
3/8 Washer, Flat 3/8" ID 229-22
3/8 Washer, Flat 3/8" ID - Opt. 191-15
------ Washer, Flat 3/8" ID (Thick) 127-11
5/16 Washer, Flat 5/16" ID 8-18
5/16 Washer, Flat 5/16" ID 9-18
5/16 Washer, Flat 5/16" ID 133-12
5/16 Washer, Flat 5/16" ID 136-11
5/16 Washer, Flat 5/16" ID 137-9
5/16 Washer, Flat 5/16" ID 143-9
5/16 Washer, Flat 5/16" ID 155-29
5/16 Washer, Flat 5/16" ID 156-31
5/16 Washer, Flat 5/16" ID 161-15
5/16 Washer, Flat 5/16" ID 162-7
5/16 Washer, Flat 5/16" ID 168-11
5/16 Washer, Flat 5/16" ID 191-25
4-4-134 CD314
Rev 29
Chapter 4
5/16 Washer, Flat 5/16" ID 192-5

5/16 Washer, Flat 5/16" ID 233-11
5/16 Washer, Flat 5/16" ID 41-13
5/16 Washer, Flat 5/16" ID 45-9
5/16 Washer, Flat 5/16" ID 46-13
7/16 Washer, Flat 7/16" ID 118-18
7/16 Washer, Flat 7/16" ID 140-9
7/16 Washer, Flat 7/16" ID 141-15
7/16 Washer, Flat 7/16" ID 142-14
7/16 Washer, Flat 7/16" ID 144-6
7/16 Washer, Flat 7/16" ID 232-29
7/16 Washer, Flat 7/16" ID 41-8
7/16 Washer, Flat 7/16" ID 46-8
7/16 Washer, Flat 7/16" ID 47-9
9/16 Washer, Flat 9/16" ID 114-15
9/16 Washer, Flat 9/16" ID 66-4
TPG-44880-S2 Washer, Flat 9/16" ID 78-8
9/16 Washer, Flat 9/16" ID 79-20
9/16 Washer, Flat 9/16" ID 80-25
M10 Washer, Flat M10mm DIN125 F/W, PLN 86-8
------ Washer, Flat M8 127-19
CD314 4-4-135
Rev 29
Chapter 4
M17 x 10 Washer, Flat Metric 17mm OD-10mm ID 115-6

3/8 Washer, Flat, 3/8" ID 103-6
3/8 Washer, Flat, 3/8" ID 104-6
------ Washer, Lock 175-17
------ Washer, Lock 175-17
660-4-1050-23 Washer, Lock 67-18
660-4-1051-27 Washer, Lock 69-6
------ Washer, Lock - Brake Drum to Yoke Flange (Note 1) 235-2
------ Washer, Lock - Fan 175-3
660-1-1962 Washer, Lock - Opt. 30-9
------ Washer, Lock - Park Brake Actuator Bracket 235-29
------ Washer, Lock - Pulley 122-3
0123490 Washer, Lock - Regular #6 208-6
7/16 Washer, Lock (300 CID) 143-3
3/8 Washer, Lock (Perkins Diesel) 143-3
M10 Washer, Lock 10mm 88-5
4-4-136 CD314
Rev 29
Chapter 4
3/8 Washer, Lock 3/8" ID 105-11

3/8 Washer, Lock 3/8" ID 105-14
3/8 Washer, Lock 3/8" ID 234-11
5/16 Washer, Lock 5/16" ID 128-7
5/16 Washer, Lock 5/16" ID 146-19
5/16 Washer, Lock 5/16" ID 172-7
5/16 Washer, Lock 5/16" ID 44-2
5/16 Washer, Lock 5/16" ID 56-15
5/16 Washer, Lock 5/16" ID (Note 1) 203-25
5/16-18 Washer, Lock 5/16-18 53-8
5/8 Washer, Lock 5/8" ID 210-12
5/8 Washer, Lock 5/8" ID 212-10
7/16 Washer, Lock 7/16" ID 115-19
7/16 Washer, Lock 7/16" ID 232-24
7/16 Washer, Lock 7/16" ID 234-2
7/16 Washer, Lock 7/16" ID 41-7
7/16 Washer, Lock 7/16" ID 46-7
7/16 Washer, Lock 7/16" ID 47-8
------ Washer, Lock M10 127-2
M10 Washer, Lock M10mm DIN127B L/W, PLN 86-7
------ Washer, Lock M8 127-20
CD314 4-4-137
Rev 29
Chapter 4

660-4-1051-2 Washer, Pinion Nut 69-42
------ Washer, Plate (Note 1) 235-37
660-1-1669 Washer, Rubber Bumper 183-
660-1-1669 Washer, Rubber Bumper 194-4
660-1-2544 Washer, Slide Modulator Cable 60-9
TM1-1-5005 Washer, Stop Engine Mount 112-10
TM1-1-5005 Washer, Stop Engine Mount - Deutz 114-18
660-4-0132-3 Washer, Thrust 210-10
------ Washer, Thrust - Differential Pinion (Note 2) 69-13
------ Water Separator 158-32
660-2-3057 Weldment, Park Brake Cable 232-31
660-2-1019 Well, Wheel 2-21
660-2-1019 Well, Wheel 3-21
660-1-1977 Wheel, 16" Steering (Cab Opt.) 65-3
X4004-101 Wheel, Steering 65-3
T6-2400-169 Wheel, Tug Tuff, 6.75 x 16.5 24-1
660-4-2657 Window, Fixed Side - 660 12-13
CMA-451 Window, R/H Double Slide 12-13
------ Wire Assembly - Pin Adaptor 109-4
------ Wire Kit (Includes Spark Plug Wires and Coil Wire) 180-
------ Wire, 14 Gauge 156-45
------ Wire, 14 Gauge 160-30
------ Wire, 94A, Toggle Switch to Push Button Switch 64-18
------ Wire, 94B, Solenoid Heater 64-17
------ Wire, Ground 64-6
T6-9011-373 Y-Fitting, Heater Hose, Coolant Bypass System 105-34*
MD-CB1-129 Yoke 73-7
4-4-138 CD314
Rev 29
Chapter 4
T6-1004-125 Yoke 78-28

------ Yoke, Brake 235-5
------ Yoke, Brake (Incl. w/ Transmission) 232-34
------ Yoke, Brake Adjustment Assy, Female Thread (Note 1) 235-40
------ Yoke, Brake Adjustment Assy, Male Thread (Note 1) 235-31
660-1-2407 Yoke, Hyd. Pump Belt Tension Rod 85-
CD314 4-4-139
Rev 29
Chapter 4
4-4-140 CD314
Rev 29
Chapter 5
CHAPTER 5: APPENDICES
TABLE OF CONTENTS
SECTION 1: PERIODIC MAINTENANCE CHECKLIST .......................................................... 5-1-1

A. Daily and Weekly Checks ..................................................................................... 5-1-1
B. Monthly and Two-Month Checks ........................................................................... 5-1-2
C. Five-Month, Six-Month, and Yearly Checks ........................................................... 5-1-3
SECTION 2: ADDITIONAL INFORMATION & PUBLICATIONS .............................................. 5-2-1

A. Description ........................................................................................................... 5-2-1
CD314 5-TOC-i
Rev 28
Chapter 5
5-TOC-ii CD314
Rev 27
Chapter 5
SECTION 1: PERIODIC MAINTENANCE CHECKLIST
A. DAILY AND WEEKLY CHECKS
TUG Model 660 Mobile Belt Loader

Serial Number: Date Manufactured:
Date: ID Number:
Service Requirement in Hours Daily 50 100 200 400 600 800 1000 1200 2400
Check for Working Controls
Check Fuel Level
Check Engine Oil Level
Check Hydraulic Oil Level / Check for Leaks
Check Radiator Coolant/Water Level Deutz Units Excluded
Check Tire Pressure and Condition
Check Voltmeter/Ammeter for Charging 4.2 Units Excluded
Check Governor Operation Ford 300 Units
Check ALL Lights
Check Horn Operation
Check Trans. for Damage / Leaking Hoses Durst Units
Check Trans. Oil for Contaminants Durst Units
Check Conveyor Belt Tension/Alignment
Check Belt Drive Chain Adjustment
Lube Belt Drive Chain
Check Rear Finger Guard Adjustment
Check Lug Nut Tightness
Check Brake Fluid Level in Master Cylinder
Check Battery Charge and Fluid Level
Check/Tighten Drive Axle Mounting Bolts
Check Transmission Fluid Level
Check Cylinder Head Bolt Torque
Check Drive Axle Oil Level
Check Underneath for Oil Leaks and Damage
Check Ball Joints
Check Exhaust System
Check Crankcase Ventilation Gasoline Units
Check/Drain Water Separator Diesel Units
Check Neutral Safety Switch Adjustment
Check Engine Oil and Filter
Inspect Trans. Control Lever Operation Durst Units
Inspect Trans. Cooler Durst Units
Inspect Trans. Bell Housing and Bolts Durst Units
CD314 5-1-1
Rev 28
Chapter 5
B. MONTHLY AND TWO-MONTH CHECKS

Date: ID Number:
Check Service Brake Operation
Check Park Brake Operation
Check Fan/Alternator Belts
Check Air Cleaner Temperature Control Ford 300 Units
Check EGR System Gasoline Units
Check Hoses / Clean Radiator Exterior
Check Brake Pads and Shoes
Change Engine Oil and Filter (See Note Below)
Check Air Filter
Lube Service Brake Pedal Linkage Pivots
Lube Park Brake Lever Pivots
Lube Throttle Linkage
Lube Conveyor Side/Hand Rail Pivots
Lube Motor Access Cover Hinges
Lube Belt Reduction Gear Box
Lube Seat Slide
Lube Drive Shaft Joints
Lube Steer Axle and King Pins
Lube Exhaust Control Valve and Free-Up Ford 300 Units
Lube ALL Grease Fittings
Change Hydraulic Oil Filter
Check Cooling System and Thermostat
Check/Adjust Ignition Timing Ford 300 Units
Check/Adjust Injector Pump Timing Diesel Units
Check/Adjust Idle RPM and Mixture
Check/Clean/Adjust/Test Spark Plugs Gasoline Units
Inspect/Clean/Repack Front Wheel Bearings
Check Tie Rod Ends Looseness
Clean Distributor Cap Ford 300 Units
Adjust Governor Ford 300 Units
Adjust Carburetor Ford 300 Units
NOTE: Only the intial change is required at the 50-hour maintenance

Note level, change monthly or every 200 hours thereafter.
5-1-2 CD314
Rev 28
Chapter 5
C. FIVE-MONTH, SIX-MONTH, AND YEARLY CHECKS

Date: ID Number:
Durst Units
Change Trans. Fluid / Clean Filter
Check Trans. Mounting Bolts for Tightness Durst Units
Check Cylinder Compression
Check Spark Plug Wire Resistance Gasoline Units
Check/Tighten Intake Manifold Bolts
Change Fuel Filter
Change Spark Plugs Gasoline Units
Change PCV Valve Gasoline Units
Adjust Automatic Transmission Bands
Change Transmission Fluid and Filter C6 Units
Change Drive Axle Oil
Drain/Flush/Refill/Bleed Hydraulic Brake System
CD314 5-1-3
Rev 28
Chapter 5
5-1-4 CD314
Rev 28
Chapter 5
SECTION 2: ADDITIONAL INFORMATION & PUBLICATIONS
A. DESCRIPTION
The following pages/booklets contain additional information relevant to the operation and
service of the 660 Mobile Belt Loader.
CD314 5-2-1
Rev 26
Chapter 5
5-2-2 CD314
Rev 26
TUG 660 Belt Loader
Hydraulic System
Function, Operation, and

Adjustment Instructions
By: John Barclay
Revised: October, 1992

Revised: August 1989
Issued: 9/15/88
815 Allgood Road • Marietta, GA 30132-3305 USA • Tel: (770) 422-7230 • Fax: (770) 428-7315
Operation Manual
2011
C 2000
1 9929en
Safety guidelines / Accident prevention
● Please read and observe the information

given in this Operation Manual. This will ● Unauthorized engine modifications will in-
enable you to avoid accidents, preserve the validate any liability claims against the manu-
manufacturer’s warranty and maintain the facturer for resultant damage.
engine in peak operating condition. Manipulations of the injection and regulating
system may also influence the performance
● This engine has been built exclusively for of the engine, and its emissions. Adherence
the application specified in the scope of to legislation on pollution cannot be guaran-
supply, as described by the equipment manu- teed under such conditions.
facturer and is to be used only for the
intended purpose. Any use exceeding that ● Do not change, convert or adjust the cooling
scope is considered to be contrary to the air intake area to the blower.
intended purpose. The manufacturer will The manufacturer shall not be held respon-
not assume responsibility for any damage sible for any damage which results from
resulting therefrom. The risks involved are such work.
to be borne solely by the user.
● When carrying out maintenance/repair op-
● Use in accordance with the intended pur- erations on the engine, the use of DEUTZ
pose also implies compliance with the con- original parts is prescribed. These are spe-
ditions laid down by the manufacturer for cially designed for your engine and guaran-
operation, maintenance and servicing. The tee perfect operation.
engine should only be operated by person- Non-compliance results in the expiry of the
nel trained in its use and the hazards in- warranty!
volved.
● Maintenance and cleaning of the engine
● The relevant accident prevention guidelines should only be carried out when the engine
and other generally accepted safety and is switched off and has cooled down.
industrial hygiene regulations must be ob- You must ensure that the electrical systems
served. have been switched off and the ignition key
has been removed.
● When the engine is running, there is a risk of Accident prevention guidelines concerning
injury through: electrical systems (e.g. VDE-0100/-0101/-
- turning/hot components 0104/-0105 Electrical protective measures
- engines with positive ignition against dangerous touch voltage) are to be
- ignition systems (high electrical voltage) observed.
You must avoid contact at all times! When cleaning with fluids, all electrical com-
ponents are to be covered impermeably.
00_GB.p65 2 04.02.2002, 14:23

Operation manual
2011
0297 9929 en
Engine Serial
Number:
Please enter the engine serial number here. This

number should be quoted when inquiring about
Customer Service, Repairs or Spare Parts (see
Section 2.1).
Technical modifications required to improve our

engines are reserved with regard to specification
data and other technical information contained in
this Operation Manual. No parts of this Manual may
C 2000
be reproduced in any form or by any means without
our written approval.
3 9929en
Foreword
Dear Customer,
Liquid-cooled Deutz engines are designed for a

large number of applications. Consequently, a wide
range of variants is offered to meet the requirements
of specific cases.
Your engine is appropriately equipped for the

installation concerned, which means that not all of
the components described in this Operation Manu-
al are necessarily fitted to your engine.
We have endeavoured to highlight any differences

so that you will be able to locate the operating and
maintenance instructions relevant to your engine
quickly and easily.
Please read this Manual before starting your engine,

and always observe the operating and maintenance
instructions.
We are available to help with any additional inquiries
Sincerely,
DEUTZ AG
9929en
4
Contents
1. General 3. Engine Operation 6. Service and Maintenance

3.1 Commissioning 6.1 Lubrication System
2. Engine Description 3.1.1 Adding Engine Oil 6.1.1 Oil Change Intervals
2.1 Model 3.1.2 Adding Fuel 6.1.2 Check Oil Level, Change Engine Oil
2.1.1 Rating Plate 3.1.3 Other Preperations 6.1.3 Changing Oil Filter
2.1.2 Position of the Rating Plate 3.1.4 Additional Maintenance Work 6.1.4 Clean/Replace Oil Filter (Cup)
2.1.3 Engine Serial Number 3.2 Starting 6.2 Fuel System
2.1.4 Cylinder Numbering 3.2.1 Electric Starting 6.2.1 Replace Fuel Filter
2.1.5 Fuel Delivery Lock 3.3 Monitoring Operation 6.2.2 Clean/Replace Fuel Filter (Cup)
2.2 Engine Illustrations 3.3.1 Engine Oil Pressure 6.2.3 Clean Stainer of Fuel Filter
2.2.1 Operation Side: 3.3.2 Engine Temperature 6.2.4 Change Fuel Leakage Line
Example FL 2011 3.4 Shutting Off 6.3 Cooling System
2.2.2 Exhaust Side: 3.4.1 Mechanical Shut-Off 6.3.1 Cleaning Intervals
Example FL 2011 3.4.2 Electric Shut-Off 6.4 Combustion Air Filter
2.2.3 Operation Side: 3.5 Operating Conditions 6.4.1 Cleaning Intervals
Example BF4L 2011 3.5.1 Winter Operation 6.4.2 Emptying Cyclone-Type Precleaner
2.2.4 Exhaust Side: 3.5.2 High Ambient Temperature, High Altitude 6.4.3 Dry Type Air Cleaner
Example BF4L 2011 6.5 Belt Drives
2.2.5 Operation Side: 4. Operating Media 6.5.1 Check V-belt
Example FM 2011 4.1 Lube Oil 6.5.2 Tensioning Alternator Belts
2.2.6 Exhaust Side: 4.1.1 Quality 6.5.3 Changing Alternator Belts
Example FM 2011 4.1.2 Viscosity 6.6 Adjustments
2.2.7 Operation Side: 4.2 Fuel 6.6.1 Check Valve Clearance, adjust if necessary
Example BFM 2011 4.2.1 Quality 6.6.1.1 Valve Clearance Adjustment Schematic
2.2.8 Exhaust Side: 4.2.2 Winter-Grade Fuel 6.7 Accessories
Example BFM 2011 6.7.1 Battery
2.3 Oil Circuit 5. Service 6.7.2 Rotary Current Alternator
2.3.1 Lube Oil Circuit Schematic 5.1 Service Plan 6.7.3 Transportation Shackles
2.4 Fuel System Schematic 5.2 Scheduled Maintenance Plan 6.8 Engine Cleaning
2.4.1 Fuel System 5.3 Maintenance Chart 6.8.1 Engine Cleaning
2.5 Coolant System 5.4 Maintenance Work Completed
2.5.1 Coolant Plan
5 9929en
Contents
7. Faults, Causes and Remedies

7.1 Fault Table
8. Engine Preservation
8.1 Preservation
8.1.1 Preserving Engine
8.1.2 Removing Engine Preservatives
9. Technical Specification
9.1 Engine Specifications and Settings
9.2 Torque Wrench Settings
9.3 Tools
10. Service
C 2000
6 9929en
C 2000
7 9929en
General
DEUTZ Diesel Engines Care and Maintenance Service

1
are the product of many years of research and Sound care and maintenance practices will ensure Please contact one of our authorized service
development. The resulting know-how, coupled that the engine continues to meet the requirements representatives in the event of breakdowns or for
with stringent quality standards, guarantee their placed on it. Recommended service intervals must spare parts inquiries. Our trained specialists will
long service life, high reliability and low fuel be observed and service and maintenance work carry out repairs quickly and professionally, using
consumption. carried out conscientiously. only genuine spare parts.
It goes without saying that DEUTZ Diesel Engines Special care should be taken under abnormally Original parts from DEUTZ AG are always produced
meet the highest standards for environmental demanding operating conditions. in accordance with state-of-the-art technology.
protection. Please turn to the end of this manual for further
service information.
Beware of Running Engine Safety

California
Proposition 65 Warning
Shut the engine down before carrying out mainte- This symbol is used for all safety
nance or repair work. Ensure that the engine cannot warnings. Please follow them Diesel engine exhaust and some of its consti-
be accidentally started. Risk of accidents.
When the work is complete, be sure to refit any
! carefully. The attention of operating
personnel should be drawn to these
tuents are known to the State of California to
cause cancer, birth defects, and other repro-
ductive harm.
panels and guards that may have been removed. safety instructions. General safety
Never fill the fuel tank while the engine is running. and accident prevention regulations laid down by
Observe industrial safety regulations when running law must also be observed.
the engine in an enclosed space or underground.
Asbestos
DEUTZ original parts are asbestos-

free.
7 Gerade
9689en_K01_neu 7 30.09.1999, 15:45 Uhr
1
8
9689en_K01_neu 8 30.09.1999, 15:45 Uhr
Engine Description
2
2.1 Model
2.2 Engine Illustrations
2.3 Lube Oil Circuit Schematic
2.4 Fuel System Schematic
C 2001
9 9929en
Engine Description 2.1 Model
2.1.1 Rating Plate 2.1.2 Position of the Rating Plate 2.1.3 Engine Serial Number
2
C
A B
© 26 332 2 © 31 864 0 © 31 865 0
The model A, the engine serial number B and the The rating plate C is attached to the valve cover. The engine serial number B is stamped on the
performance data are stamped on the rating plate. crankcase D as well as the rating plate.
The model and engine serial number must be given
when ordering parts.
C 2001
10 9929en
2.1 Model Engine Description
2.1.4 Cylinder Numbering 2.1.5 Fuel Delivery Lock

2
1 2 3 4
© 26 431 0 © 26 387 0
Cylinders are numbered consecutively, beginning The manufacturer shall not be held liable for dam-
at the flywheel. ages resulting from adjustments made to the regu-
lator by the operator.
The lock screws are protected in order to prevent
this:
1. with locking paint on model:
with torque balancer
2. with plastic protective cap on model:
without torque balancer.
Adjustments to the regulator are to

be carried out only by authorised
C 2001
! DEUTZ SERVICE specialists
11 9929en
Engine Description 2.2 Engine Illustration
2.2.1 Operation Side

2 FL 2011
1 Oil filler neck (valve-gear housing cover)

2 Charge-air line / air-intake line
1 3 Fan with integrated generator
21 4 Narrow V-belt
5 Tractive electromagnet
2 6 Wheel-house cover
20 7 V-belt pulley on crankshaft
8 Oil pan
3 9 Shut-off lever
10 Speed control lever
11 Oil dipstick
19 4 12 Oil drain plug
13 Crankcase
14 Oil fill point (on side of crankcase)
5 15 Fuel pump
18 16 Easy-change fuel filter
17 Connecting facility for oil heater
18 Lube oil replacement filter
19 Removable coolant intake hood
17 20 Injection pumps
6 21 Oil cooler
16
7
15
C 2001
14 13 12 11 10 9 8
© 31 873 1
12 9929en
2.2 Engine Illustration Engine Description
2.2.2 Exhaust Side

FL 2011 2
22 Date plate
23 Optional attachment of an SAE housing
24 Flywheel with ring gear
25 Starter
26 Front cover
27 Crankcase
28 Exhaust manifold
29 29 Air intake pipe
22
28
27
23
26 24
26
C 2001
© 31 874 1
13 9929en

2 Example: BF4L 2011

21 1 2 3 Fan with integrated generator
4 Narrow V-belt
3 6 Wheel-house cover
7 V-belt pulley on crankshaft
8 Oil pan
20 9 Shut-off lever
10 Speed control lever
11 Oil dipstick
19 12 Crankcase
13 Oil fill point (on side of crankcase)
4 14 Fuel pump
17 Charge-pressure-dependent full-load stop
17 5 (CPD)
19 Removable coolant intake hood
20 Injection pumps
16 21 Oil cooler
6
15
14 7
C 2001
13 12 11 10 9 8
© 31869 1
14 9929en
2.2.4 Exhaust Side

Example: BF4L 2011 2
22 Cylinder head
23 Exhaust manifold line
32 24 Flywheel with ring gear
25 Starter
26 Crankcase
27 Lube oil feed line to turbocharger
31 28 Lube oil return line from turbocharger
29 Induction pipe
22 30 Turbocharger (TC)
31 Intake manifold
29 32 Charge-air line
23
27
30 24
28
26
25
C 2001
© 31 868 1
15 9929en

2 FM 2011

21 1 3 Alternator
4 Narrow V-belt
20 2 6 Timing belt cover
7 V-belt pulley on crankshaft
8 Oil pan
19 9 Shut-off lever
3 10 Speed control lever
11 Oil dipstick
18 12 Oil drain plug
4 13 Oil fill point (on side of crankcase)
12 Crankcase
17 14 Fuel pump
15 Easy-change fuel filter
5 16 Connecting facility for oil heater
18 Injection pump(s)
6 19 Oil cooler connection
16 20 Fuel leakage line
21 Injection valve(s)
15
7
14 13 12 11 10 9 8
C 2001
© 31 875 0
16 9929en
2.2.6 Exhaust Side

FM 2011 2
22 Cylinder head
23 Exhaust manifold
24 Flywheel with ring gear
25 Starter
26 Starter guard (optional)
27 Crankcase
28 Air intake pipe
28 22
23
24
27
26 25
C 2001
© 31876 0
17 9929en

2 BFM 2011
1 Air-intake pipe
2 Fan wheel
18 3 V-belt pulley on crankshaft
4 Narrow V-belt
1 5 Tractive electromagnet
17 6 Timing belt cover
7 Shut-off lever
2 8 Speed control lever
16 9 Oil fill point (on side of crankcase)
10 Oil dipstick
11 Fuel pump
14 15 Injection pump(s)
16 Oil cooler connection
17 Injection valve(s)
13 18 Fuel leakage line
12
3
11
4
10 9 8 7 6 5
C 2001
© 31 861 0
18 9929en
2.2.8 Exhaust Side

BFM 2011 2
19 Crankcase ventilation (optional)
20 Cylinder head cover
21 Exhaust manifold
28
22 SAE housing
23 Starter
24 Crankcase
19 25 Turbocharger
27 26 Generator with cover
27 Charge-air line
28 Oil filler neck
20
26
25
24
21
22
23
C 2001
© 31 862 0
19 9929en
Engine Description 2.3 Oil Circuit
2.3.1 Lube Oil Circuit Schematic

2
1 Oil pan
2 Oil-intake pipe
9 15 8 11 19 3 Oil pump
4 Main oil duct
5 Oil-cooled cylinders
10 18 6 Cylinder head cooling neck
7 Oil duct for rocker arm lubrication
8 Rocker arm
12 7 9 Oil manifold for the thermostat
10 Intake to external engine oil cooler
11 Return from external engine oil cooler
6 12 Thermostat housing with slide thermostat
13 Oil duct to oil filter
14 Oil filter
13 5 15 Oil duct to cam, con-rod and crankshaft bear
ings
20 16
17
Spray nozzle for piston cooling
Oil return via crankcase to oil pan
18 Lube oil intake to turbocharger
19 Turbocharger
20 Return from turbocharger to oil pan
1
C 2001
14 17 18 16 2 3 4
© 31877 0
20 9929en
2.4 Fuel System Schematic Engine Description
2.4.1 Fuel System

2
1 Fuel line from tank to fuel pump
2 Fuel pump
11 10 9 3 Fuel line from fuel pump to easy-change fuel
filter
5 Fuel line from filter to injection pump
6 Injection pump
7 Fuel distributor line
12 8 Injection line
9 Injection valves
10 Fuel leakage line
11 Fuel overflow pipe
12 Fuel return line to tank
The installation of a fuel pre-filter/

hand pump between the fuel tank
! and the engine is prescribed to
C 2001
1 2 3 6 protect the engines against dirt in
© 31 863 0
the fuel.
21 9929en
2
C 2001
22 9929en
Engine Operation
3
3.1 Commissioning
3.2 Starting
3.3 Monitoring Operation
3.4 Shutting Off
3.5 Operating Conditions
23 9929en
Engine Operation 3.1 Commissioning
3.1.1 Adding Engine Oil 3.1.1.2 Initial Engine Oil Fill-Up

3 3.1.1.1 Initial Engine Oil Fill-Up for
B/FL 2011 B/FM 2011
● Fill oil into oil pan up to "Max." mark on engine ● Fill oil into oil pan up to "Min." mark on engine
dipstick (for oil quantity see 9.1). dipstick.
OIL ● Start engine and allow to run at low idling speed ● In addition, top up oil quantity of supply hoses
for approx. 2 mins. and of external oil cooler (according to manufac-
● Switch off engine. turer’s specifications).
● Check oil level, if necessary, top up oil to "Max." ● Allow engine to run warm until thermostat opens
mark. (at approx. 95°C).
● Allow engine to run for approx. 2 mins.
● Switch off engine.
● Check oil level, and if necessary, top up oil to
"Max." mark.
© 26 432 0
As a rule, engines are delivered without oil.

Pour lube oil into the oil filler neck (arrow).
For oil grade and viscosity, see 4.1.
If the person operating the engine does not run up

the engine until the thermostat opens, the oil level
may lie above the "Max." mark on the engine
dipstick when delivered. The level can then only be
assessed after the engine has been run up.
24 9929en
3.1 Commissioning Engine Operation
3.1.2 Adding Fuel

3.1.1.3 Initial Engine Oil Fill-Up 3
B/FM 2011 Genset Engine
● Fill oil into oil pan up to "Max." mark on engine
dipstick (for oil quantity see 9.1).
● Start engine and allow to run at low idling speed
for approx. 2 mins.
FUEL
● Check oil level and fill up with oil up to upper
"Max." mark.
© 26 398 0
Use only commercial-grade diesel fuel. For fuel

grade, see 4.2. Use summer or winter-grade fuel,
depending on the ambient temperature.
Never fill the tank while the engine

is running.
! Ensure cleanliness!
Do not spill fuel!
25 9929en
Engine Operation 3.1 Commissioning
3.1.3 Other Preparations 3.1.4 Additional Maintenance Work

3
● Check battery and cable connectors, When commissioning new and reconditioned en-
see 6.7.1. gines, the following additional maintenance work
must be carried out:
● Transport hooks
Remove if fitted (see 6.7.3) ● Change lube oil,
see 6.1.1. + 6.1.2.
● Trial run
After engine has been prepared, let it run for ● Change oil filter cartridge,
about 10 minutes without being loaded. see 6.1.3.
During and after trial run ● Change fuel filter cartridge,

- Check engine for leaks. see 6.2.1.
After engine has been turned off
- Check oil level, ● Check V-belts and retension as necessary,
see 6.1.2. see 6.5.
Top up with oil, if necessary,
see 3.1.1. ● Check engine for leaks
- Retension V-belt,
see 6.5). ● Check engine mounts, retighten if necessary,
see 9.2.
● Check valve clearance, adjust if necessary,

see 5.1. + 6.6.1.
26 9929en
3
27 9929en
Engine Operation 3.2 Starting
3.2.1 Electric starting

3 Without cold start assistance
Before starting, make sure that no-

body is standing in the immediate
vicinity of the engine or driven ma- 2
! chine.
After repair work:
Check that all guards have been
replaced and that all tools have been removed from
the engine.
When starting with glow plugs, do not use any other
starter substance (e.g. injection with start pilot).
Risk of accident!
Caution: If the speed regulator has been re- 1
moved, the engine must not be tested under any
circumstances.
Disconnect the battery!
© 26 423 0 © 25 746 2
● Where possible, disengage clutch to separate ● Insert key

engine from any driven parts. - Position 0 = no operating voltage
● Move speed control lever 1 into idle position. ● Turn key clockwise
● Move shut-off handle 2 into operating position. - Position 1 = operating voltage
- Pilot lights come on
● Push key in and turn further clockwise against
spring pressure.
- Position 2 = no function
- Position 3 = start
● Release key as soon as engine fires
- Pilot lights go out.
Do not actuate the starter for more than 20 sec-
onds. If the engine does not catch, wait a minute
then try again.
If the engine does not catch after two attempts,
refer to the Fault Table (see 7.1).
28 9929en
3.2 Starting Engine Operation
With cold start assistance 3

- Glow plug
© 25 746 2
● Insert key
- Position 0 = no operating voltage
● Turn key clockwise
- Position 1 = operating voltage
- Pilot lights come on
● Push key in and turn further clockwise against
spring pressure.
- Position 2 = preheat, hold for approx. 1 minute.
- Preheat lamp comes on
- Position 3 = start
● Release key as soon as engine fires
- Pilot lights go out
29 9929en
Engine Operation 3.3 Monitoring Operation
3.3.1 Engine Oil Pressure

3 Oil Pressure Pilot Light Oil Pressure Indicator Oil Pressure Gauge
© 25 752 1 © 25 753 0 © 25 754 0
● Oil pressure pilot light comes on with operating ● Pointer must remain in green sector over entire ● Pointer must indicate minimum oil pressure
voltage on and engine off. operating range. (see 9.1).
● Oil pressure pilot light should go out when
engine is running.
30 9929en
3.3 Monitoring Operation Engine Operation
3.3.2 Engine Temperature

Engine Temperature Gauge
3
© 24 985 0
● Engine temperature gauge pointer should re-

main in green sector most of time. It should
rarely enter yellow-green sector. If pointer enters
orange sector, engine is overheating. Turn off
and establish cause from Fault Table (see 7.1).
31 9929en
Engine Operation 3.4 Shutting Off
3.4.1 Mechanical Shut-Off 3.4.2 Electric Shut-Off

3 (Ignition Key)
© 26 424 0 © 25 746 2
● Move speed adjustment lever 1 to low idle. ● Turn key anticlockwise (to position 0) and re-
● Move shut-off lever 2 until engine comes to a move. Pilot lights will go out.
stop.
Charge pilot light and oil pressure pilot light will
come on when engine stops.
● Turn key anticlockwise (to position 0) and re-
move. Pilot lights will go out.
If possible, do not suddenly switch off engine when

under full load.
32 9929en
3.5 Operating Conditions Engine Operation
3.5.1 Winter Operation

3
● Lube Oil Viscosity ● Battery
- Select oil viscosity (SAE grade) according to - Efficient cold starting requires that battery is
ambient temperature before starting engine, well-charged, see 6.7.1.
see 4.1.2. - Starting limit temperatures can be lowered by
- Increase oil change frequency when operating 4-5°C by heating battery up to about +20°C. (To
below -10°C, see 6.1.1. do so, remove battery and store in warm place).
● Diesel Fuel
- Use winter-grade diesel fuel for operation be
low 0°C, see 4.2.2.
● Additional Maintenance Work

- Drain sludge from fuel tank once a week (undo
sludge drain screw).
- If necessary, allow oil in oil bath air cleaner and
engine oil to settle at ambient temperature.
© 26 248 0
- Below -20°C, after removing starter if neces
sary, smear ring gear on flywheel via pinion
bore from time to time with cold-resistant
grease.
(e.g. Bosch grease FT 1 V 31).
● Cold Start Assistance

- At temperatures near or below freezing point,
use glow plugs if necessary, see 3.2.1.
This not only lowers starting limit temperature,
but provides easier starting at temperatures
normally not requiring a starting aid.
33 9929en
Engine Operation 3.5 Operating Conditions
3.5.2 High Ambient Temperature,

3 High Altitude
● Air density decreases as altitude or ambient
temperature increases. As a result of this, the
engine’s maximum output, quality of exhaust
gas, temperature level and, in extreme cases,
starting behaviour, are impaired. Engine can be C F
used at altitudes up to 1000 m and temperatures
up to 30°C for mobile operations. If the engine is
to operate under more severe conditions (at
higher altitudes or temperatures), it will be nec-
essary to reduce the injected fuel quantity and
thus engine power. 0 32
● If you have any doubts about engine operation
under these or similar conditions, ask your en-
gine or equipment supplier whether the engine
has been derated in the interests of reliability,
service life and exhaust gas quality (smoke).
Otherwise contact DEUTZ SERVICE. 25 901 1
34 9929en
Operating media
4.1 Lube Oil

4.2 Fuel
C 2000
35 9929en
Operating Media 4.1 Lube Oil
4.1.1 Quality 4.1.2 Viscosity

4
Lube oils are differentiated according to their per- As the viscosity of the lube oil is dependent on
formance and quality class. In common use are temperature, the choice of SAE grade should be
specifications named after the API (American Pe- governed by the ambient temperature prevailing at
troleum Institute) and ACEA European Engine Oil the engine operating site. Optimum operating be-
Sequences. haviour will be attained if you take the accompany-
ing oil viscosity diagram as a guide.
Approved API Oils: Should the temperature fall temporarily below the
Minimum: CF-4 limits of SAE grade selected, cold starting may be
affected but the engine will not be damaged. In
Approved ACEA Oils: order to keep wear to a minimum, do not exceed
Minimum: E1-96 application limits for extended periods of time.
Oil changes dictated by the seasons can be avoided
by using multi-grade lube oils. Multi-grade oils,
particularly light-flowing oils, also reduce fuel con-
sumption.
C 2001
*Oil change intervals, see 6.1.1

Oil capacities, see 9.1 Only with engine
pre-heater © 30 298 1
36 9929en
4.2 Fuel Operating Media
4.2.1 Quality 4.2.2 Winter-Grade Fuel

4
Use commercially available diesel fuel with less Waxing may occur at low temperatures, clogging
+32 0
than 0.5% sulphur content. If the sulphur content is the fuel system and reducing engine efficiency. If I
higher, oil change intervals should be reduced (see the ambient temperature is less than 0°C, winter- +23 -5
6.1.1). grade fuel (suitable down to -15°C) should be used.
(This fuel is usually available from filling stations
+14 - 10
The following fuel specifications / standards are well in advance of the cold months). Diesel fuel
approved: containing additives (Super diesel) is often on sale
+ 5 - 15
as well, for use down to -20°C.
● DIN EN 590
● At temperatures below -15°C to -20°C, kerosene - 4 - 20
● BS 2869 should be added to the diesel fuel. The relevant
percentages are given in the adjacent diagram. - 13 - 25
● ASTM D 975-96; 1-D and 2-D II
If summer-grade diesel fuel must be used at tem- - 22 - 30
● NATO Code F-54 / F-34 / F-44 and XF 63 peratures below 0°C, up to 60% kerosene can be 0 10 20 30 40 50 60 %
added (see diagram). °F °C B
Exhaust emission values which may be determined A
© 26 441
26441 11
in the case of type approval tests always refer to the In most cases, adequate resistance to cold can also
reference fuel prescribed by the authorities for the be obtained by adding a flow improver (additive).
type approval test. Please inquire at DEUTZ SERVICE. Legend:
I Summer-grade diesel fuel

II Winter-grade diesel fuel
A Ambient temperature
B Percentage of kerosene added
Diesel fuels must never be mixed Mix in tank only! Fill with the ap-
with petrol (Normal and Super propriate amount of kerosene first,
C 2000
! grades)!
! then add the diesel fuel.
37 9929en
4
C 2001
38 9929en
Service
5
5.1 Service Plan
5.2 Scheduled Maintenance Plan
5.3 Maintenance Chart
5.4 Maintenance Work Completed
39 9929en
Service 5.1 Service Plan
Deutz maintenance and service schedule = E check = z adjust = clean = V replace = Industrial engines Section
5 prior to or during 1st trial run, check 2x daily during the breaking-in phase or The specified engine maintenance intervals are
when commissioning new and overhauled engines permissible recommended maximums. Depending
on usage, reduced maintenance intervals may be
every 10 operating hours or daily necessary (comply with the unit manufacturer’s
in operating hours (OH) every operating instructions).
E10 E20 E25 E30 E40 E50 E60 E70 Years # Maintenance must only be carried out by authorise
500 1000 3000 5000 6000 12000 1 2 Operation service personnel
z z Top lube oil up if necessary 6.1.2/3.1.4
FL 2011 lube oil, see TC 0199-99-3002 6.1.1/ 6.1.2
BFL 2011 lube oil, see TC 0199-99-3002 6.1.1/ 6.1.2
z V Oil bath (lube oil quality, see TC 0199-99-3002 / Dry type filter 6.4
Oil filter cartridge FL 2011 6.1.3
Oil filter cartridge BFL 2011 6.1.3
Fuel filter cartridge
V Change fuel pump/strainer if necessary 6.2.2
z Flexible fuel leakage lines, see TC 0138-21-9300 6.2.1/ 6.2.3
z Injection valve #
z V Fuelpre-cleaner 4.2
z Intake air cleaner (if available, maintain according to maintenance indicator) 6.4.3 /6.4.4
z Battery and cable connectors 6.7.1
z z Engine monitoring system, warning system (replace if necessary) 3.3 #
Valveclearance 6.6.1#
V-belt 6.5.#
z Crankcase pressure vent valve #
Timing belt, extreme-duty, see adjacent table #
Timing belt, heavy-duty, see adjacent table #
Timing belt, light-duty, see adjacent table #
z Check engine for leaks (visual inspection) –
z Engine mount (replace if damaged) 9.2
Basic overhaul #
40 9929en
5.1 Service Plan Service
Timing belt change intervals Engine application Engine/ application/operating parameters

Guideline values in OH Example: Example:
5
6000 or max. 5 years Generating sets 1500/1800 rpm; pump units, low speed; moderate ambient temperature;
lowspeed;platformlifts;refrigerationunitsetc. lowdustexposure
5000ormax.5years compressors;rollers;forklifttrucks;weldingunits; wheelloaders;mediumtohighvariablespeed;highambient

small dumpers; ski-steer loaders etc. temperature moderate dust exposure
3000 or max. 5 years agricultural machinery; ski-steer loaders; wheel loaders; drillinghigh speed; impact loads; extreme ambient
temperature;
41 9929en
equipment; trench-cutting machines; joint cutters; bulldozers etc. high dust exposure
5 Service
5.2 Scheduled Maintenance Plan
5.2.1 Scheduled Maintenance Plan
Intervals Deutz maintenance Operation Carried out by:
at/after and service schedule
50 OH E10 After commissioning and E 50-E 70 Authorisedspecialists
Daily E20 Dailycheck Operator
250 OH E25 Inspection Authorisedspecialists
500 OH E30 Extendedinspection Authorisedspecialists
1000 OH E40 Interim overhaul Authorisedspecialists
3000 OH E50 Extendedinterimoverhaul Authorisedspecialists
6 000 OH E60 Partialoverhaul Authorisedspecialists
12000 OH E70 Basicoverhaul Authorisedspecialists
42 9929en
5.3 Maintenance Chart Service
5
The maintenance chart shown here is supplied as a in. 0,3 mm
self-adhesive label with each engine. It should be 1 0.012 in. 1 4 h/Bh
a
ex. 0,5 mm
affixed where it can be seen clearly on the engine or 0.020 in.
ex.
driven equipment. 2
in. 1000 125 ñ 2000
Check that this is the case.
3 BFM/BFL 4
If necessary, ask your engine or equipment supplier OIL
500
for a fresh supply of labels. 5
2 BFM/BFL FM/FL
Routine work should be carried out according to the 500 1000
6
schedule in 5.1. B/FM 2011 5
FM/FL
OIL
1000
1 4 10 OIL
max.
3 2 6
1000
FU
EL 1000
6
2011 5 B/FL 2011
0297 9935 0
Stop the engine before carrying out

any maintenance work.
43 9929en
5.4 Maintenance Work Completed Service
Op. hours Date Signature/stamp Op. hours Date Signature/stamp

5
50-150* -
125 250
375 500
625 750
875 1000
1125 1250
1375 1500
1625 1750
1875 2000
2115 2250
2375 2500
2625 2750
* Following commissioning of new and overhauled engines
Duly completed maintenance jobs can be recorded and signed off in the above chart.
9929en
Quelle:45 /MUS_Kap5.3/de # BA Seite
45
Service 5.4 Maintenance Work Completed

5
2875 3000
3125 3250
3375 3500
3625 3750
3875 4000
4125 4250
4375 4500
4625 4750
4875 5000
5125 5250
5375 5500
5625 5750

46 9929en
5.4 Maintenance Work Completed Service

5
5875 6000
6125 6250
6375 6500
6625 6750
6875 7000
7125 7250
7375 7500
7625 7750
7825 8000
8125 8250
8375 8500
8625 8750
9929en
47
Service 5.4 Maintenance Work Completed

5

48 9929en
Service and Maintenance
6
6.1 Lubrication System
6.2 Fuel System
6.3 Cooling system
6.4 Combustion Air Filter
6.5 Belt Drives
6.6 Adjustments
6.7 Accessories
6.8 Engine Cleaning
C 2001
49 9929en
Service and Maintenance 6.1 Lubrication System
6.1.1 Oil Change Intervals

6 Engines for installation
Lube oil change intervals in OH
Naturally aspirated engines Turbocharged engines

● Oil change intervals are dependent on engine API-specification CF-4/ CG-4 / CH-4 CF-4 CG-4 / CH-4
application and quality of lube oil. Lube quality
ACEA-specification E1-E3/96+ E4-98 E1-E2/96 E3-96+ E4-98
● If engine runs fewer hours during year than
stated in table, oil should be changed at least Normal duty oil, e.g.:
once a year.
road vehicles, cranes, construction machinery, ships, 1000 250 500
● Table refers to following conditions:
- sulphur content max. 0.5% by weight for diesel generating sets, pumps, rail vehicles.
fuel
- continuous ambient temperature to
-10°C (+14°F).
Heavy duty for oil, e.g.: 500 125 250
● If sulphur content is > 0.5 to 1% or continuous
ambient temperature below -10°C (+14°F), in- combine harvesters, emergency pumps, underground
tervals between oil changes should be halved. mining units, sweeping machines, winter maintenance
equipment, emergency generators.
● In case of fuels containing more than 1% sul-
phur, contact your service representative.
Lube oil change intervals in km
Vehicle engines
Naturally aspirated engines Turbocharged engines
API specification CF-4/ CG-4 / CH-4 CF-4 CG-4 / CH-4

Lube oil quality
ACEA specification E1-E3/96+ E4-98 E1-E2/96 E3-96+ E4-98
Annual usage km Average driving
Service group speed approx. km/h
I < 30 000 20 20 000 5 000 10 000
II 30 000 – 100 000 40 40 000 10 000 20 000

Change oil with engine off but still warm (lube oil
C 2001
temperature approx. 80°C). III > 100 000 60 60 000 15 000 30 000
50 9929en
6.1 Lubrication System Service and Maintenance
6.1.2 Check Oil Level /

Change Engine Oil 6
6.1.2.1 Check Oil Level 6.1.2.2 Change Engine Oil
© 25 729 0 © 26 022 0 © 26 023 0
● Switch engine off before checking oil level. ● Allow engine to warm up. ● Place oil tray under engine.
● Ensure that engine or vehicle is level. ● Ensure that engine or vehicle is level. ● Unscrew oil drain plug.
● Remove oil dipstick. - Lube oil temperature approx. 80°C. ● Drain oil.
● Wipe dipstick with non-fibrous, clean cloth. ● Switch off engine. ● Fit oil drain plug with new seal ring and tighten
● Insert it to stop and remove again. firmly (for torque, see 9.2)
● Check oil level, and if necessary, top up to "MAX" ● Pour in lube oil
mark. - For grade / viscosity, see 4.1
- If oil level is only just above "MIN" mark, more - For quantity, see 9.1
oil must be added. ● Check oil level, see 6.1.2.1.
Caution when draining hot oil: Risk

of scalding!
! Do not let used oil run into the soil
but collect it in a container!
C 2001
Dispose of this in accordance with
The level must not fall below the "MIN" mark. environmental regulations!
51 9929en
Service and Maintenance 6.1 Lubrication System
6.1.3 Changing Oil Filter

6
© 25 880 0 © 25 881 0 © 25 882 0
● Undo lube oil filter cartridge using commercial ● Clean any dirt from filter carrier sealing surface. ● Tighten lube oil filter cartridge with another half-
tool and spin off. turn.
● Lightly oil rubber gasket of new lube oil filter
● Catch any escaping oil. cartridge. ● Check oil level, see 6.1.2.
● Manually screw in new cartridge until gasket is ● Check oil pressure, see 3.3.1.
flush.
● Check lube oil filter cartridge seal for leaks.
Caution is required in case of hot

oil: Risk of scalding!
C 2001
52 9929en
6.1 Lubrication System Service and Maintenance
6.1.4 Clean / Replace

Oil Filter (Cup) 6
4
© 30 074 0
● Switch off engine. ● Replace and lightly oil rubber gasket 2.

● Loosen lube oil filter cover 1 and unscrew in ● Carefully insert new paper filter cartridge 3 into
anticlockwise direction. guide 4.
● Carefully loosen paper filter cartridge 3 upwards ● Tighten lube oil filter cover 1 in clockwise direc-
from guide 4. tion (25 Nm).
● Catch any escaping oil. ● Start engine.
● Replace paper filter cartridge 3. ● Check oil level, see 6.1.2.
● Clean any dirt from sealing surface of filter carrier ● Check oil pressure, see 3.3.1.
and lube oil filter cover 1 and from guide 4. ● Check lube oil filter attachment for leaks.
Caution is required in case of hot

oil:
C 2001
! Risk of scalding!
53 9929en
Service and Maintenance 6.2 Fuel System
6.2.1 Replace Fuel Filter

6
© 25 880 0 © 25 881 0 © 25 882 0
● Close fuel shut-off valve. ● Clean any dirt from filter carrier sealing surface. ● Tighten fuel filter cartridge with final half-turn.
● Undo fuel filter cartridge with commercial tool ● Apply light film of oil or diesel fuel to rubber ● Open fuel shut-off valve.
and spin off. gasket of new fuel filter cartridge.
● Check for leaks.
● Catch any escaping fuel. ● Manually screw in new cartridge until gasket is
flush.
Keep naked flames away

when working on the fuel
C 2001
! system. Do not smoke! The fuel system does not need to be bled.
54 9929en
6.2 Fuel System Service and Maintenance
6.2.2 Clean / Replace

Fuel Filter (Cup) 6
4
© 30 074 0
● Switch off engine. ● Replace and lightly oil rubber gasket 2.

● Loosen fuel oil filter cover 1 and unscrew in ● Carefully insert new paper filter cartridge 3 into
anticlockwise direction. guide 4.
● Carefully loosen paper filter cartridge 3 upwards ● Tighten fuel filter cover 1 in clockwise direction
from guide 4. (25 Nm).
● Catch any escaping fuel. ● Start engine.
● Replace paper filter cartridge 3. ● Check fuel filter attachment for leaks.
● Clean any dirt from sealing surface of filter
carrier and fuel filter cover 1 and from guide 4.
Keep naked flames away when work-

ing on the fuel system. Do not
!
C 2001
smoke!
55 9929en
Service and Maintenance 6.2 Fuel System
6.2.3 Clean Strainer of Fuel Filter 6.2.4 Change Fuel Leakage Line
6
4 2
2 3
3
1
1
© 26 436 0 © 31 867 0
● Close fuel shut-off valve. ● Mount fuel strainer cover 2. ● Close fuel shut-off valve.
● Loosen and unscrew hexagonal nut 1. ● Tighten hexagonal screw 1. ● Disconnect rubber hoses 3 from injection valves.
● Remove fuel strainer cover 2 (cover and strainer, ● Check for leaks. ● Disconnect rubber hose 1 from fuel tank.
one unit). ● Disconnect rubber hoses 4, 3 and 1 from unions
● Clean fuel strainer 2 with diesel fuel. Replace if 2 and dispose of in an environmentally friendly
necessary. manner.
● Place seal 3 in position. ● Connect new rubber hoses 4, 3 and 1 to unions 2.
● Connect rubber hoses 3 to injection valves.
● Connect rubber hose 1 to fuel tank.
● Open fuel shut-off valve.
● Check for leaks after start-up.
Keep naked flames away when work-

ing on the fuel system. Do not
C 2001
! smoke!
56 9929en
6.3 Cooling System Service and Maintenance
6.3.1 Cleaning Intervals

6
● Amount of contamination in cooling system
depends on engine application. Checking or cleaning intervals
Guideline values OH Engine application
● Oil and fuel residues on engine increase risk of
contamination. Therefore pay special attention 2000 Ships, generating sets in enclosed areas, pumps.
to leaks if engine is used in dusty environments.
● Serious contamination can occur, for example: 1000 Vehicles on paved roads
- on construction sites where there is a high
level of air-borne dust. 500 Tractors, fork-lift trucks, mobile generating sets
- in harvesting applications where there are high
concentrations of chaff and chopped straw in 250 Vehicles on construction sites and unpaved roads, construc-
vicinity of machine.
tion machines, compressors, underground mining units
● Because applications vary, cleaning intervals
have to be determined from case to case. Clean- 125 Agricultural machines, tractors in harvesting applications
ing intervals given in table on right can be used
as a guide.
57 9929en
Service and Maintenance 6.4 Combustion Air Filter
6.4.1 Cleaning Intervals 6.4.2 Emptying Cyclone-Type

6 Precleaner
● Amount of dirt in air cleaner depends on amount

of dust in air and size of air cleaner used. If high
level of dust is anticipated, cyclone-type
precleaner can be fitted to air cleaner.
● Cleaning intervals will have to be determined

from case to case.
● If dry type air filters are used, cleaning should

only be carried out according to service indicator
or service switch.
● Air cleaner servicing is needed when:

- Service indicator
red signal 1 is fully visible when engine is off.
- Service switch
© 25 885 1 © 25 886 0
yellow pilot light comes on when engine is
running.
● Undo wing nut 1 and remove cover 2.
● pressing button on service indicator. Service ● Remove collector bowl 3 from lower section 4
indicator is now ready for operation again. and empty. Clean leaves, straw and other foreign
matter from lower section of pre-cleaner.
● Reposition collector bowl 3 onto lower section 4,
fasten cover 2 in place by tightening wing nut 1.
Never fill collector bowl with oil. Replace collector

bowl if damaged.
58 9929en
6.4 Combustion Air Filter Service and Maintenance
6.4.3 Dry Type Air Cleaner

Discharge Valve Filter Cartridges 6
© 25 888 1 © 25 889 0
● Empty dust discharge valve 1 by pressing apart ● Undo clip fasteners 1. ● After five cleaner services or after two years at
lips of discharge slot as indicated by arrows. ● Take off hood 2 and remove cartridge 3. latest, replace safety cartridge 4 (never clean).
● Clean discharge slot from time to time. ● Clean cartridge, replace at least once a year. To do so:
● Remove any caked dirt by pressing together ● Clean cartridge 3. - Undo hex nut 5 and remove cartridge 4.
upper section of valve. Using dry compressed air (max. 5 bar), blow out - Install new cartridge, fit and tighten hex nut.
from inside to outside (or in difficult cases, tap ● Install cartridge 3, replace hood 2 and do up clip
out, taking care not to damage cartridge, or wash fasteners 1.
according to manufacturer’s instructions).
● Gaskets on filter cartridge can become damaged
through regular removal and replacement. Check
paper filter (light showing through) and gaskets
for damage.
Replace if necessary. Never clean filter cartridge with pet-
rol or hot fluids.
!
59 9929en
Service and Maintenance 6.5 Belt Drives
6.5.1 Check V-belt

6
© 31 866 0 © 26 261 0
● Visually inspect entire V-belt for damage. - Carefully remove gauge without altering posi-
● Replace damaged V-belts. tion of indicator arm 1.
● After installing new belts, run engine for 15 - Read off value where black indicator arm 1
minutes, then check belt tension. intersects scale 5 (arrow). For settings, see
● To check tension of V-belt, use tension gauge 9.1.
(see 9.3). - If necessary, retension belt and measure again.
- Place indicator arm 1 into gauge.
- Position guide 3 on V-belt 2, midway between
pulleys, with stop against edge of belt.
- Push slowly on black pad 4 at right angles to V-
belt 2 until spring is heard or felt to trigger.
Check, tension and change belts

only with engine off. Refit belt guard,
! if provided. After installing new belts, run engine for 15 min-
utes, then check belt tension.
60 9929en
6.5 Belt Drives Service and Maintenance
6.5.2 Tensioning Alternator Belts 6.5.3 Changing Alternator Belts

6
3 5 3 5
1 1
4 4
2 2
© 31 859 0 © 31 860 0
● Slacken off bolts 1, 2 and 3. ● Slacken off bolts 1, 2 and 3.

● Adjust alternator 4 in direction of arrow by
● Adjust alternator 4 in direction of arrow by turning bolt 3.
turning bolt 3 until correct belt tension is achieved. ● Remove and replace belt.
● Adjust alternator 4 against direction of arrow by
● Retighten bolts 1, 2 and 3. turning bolt 3, until correct belt tension is
achieved.
● Retighten bolts 1, 2 and 3.
Check, tension and change belts

only with engine off. Refit belt guard,
! if provided.
61 9929en
Service and Maintenance 6.6 Adjustments
6.6.1 Check Valve Clearance, adjust

6 if necessary
© 19 691 2 © 25 893 0
● Remove cylinder head cover. ● Adjust valve clearance if necessary:

● Position crankshaft as per schematic, see 6.6.1.1. - Release locknut 4.
● Before adjusting valve clearance, allow engine to - Use Allan key 7 to turn setscrew 5 so that
cool down for at least 30 minutes. Oil tempera- correct clearance is attained after locknut 4 has
ture should be below 80°C. been tightened.
● Check valve clearance 1 between rocker arm / ● Check and adjust valve clearance on all cylin-
tappet contact face 2 and valve stem 3 with feeler ders.
gauge 6 (there should be only slight resistance ● Reinstall cylinder head cover, with new gasket if
when feeler blade is inserted). necessary.
For permissible valve clearance, see 9.1.
62 9929en
6.6 Adjustments Service and Maintenance
6.6.1.1 Valve Clearance Adjust 6

ments Schematic
● Crankshaft Position 1:
1 Turn crankshaft until both valves in cylinder 1
overlap (exhaust valve about to close, inlet valve
about to open). Adjust clearance of valves marked
in black on schematic. Mark respective rocker
1 2 1 2 3 1 2 3 4 arm with chalk to show that adjustment has been
carried out.
2 ● Crankshaft Position 2:
Turn crankshaft one full revolution (360°).
Adjust clearance of valves marked in black on
schematic.
1 2 1 2 3 1 2 3 4
© 25 894 4
63 9929en
Service and Maintenance 6.7 Accessories
6.7.1 Battery
6 6.7.1.1 Check Battery and Cable 6.7.1.2 Check Electrolyte Level 6.7.1.3 Check Electrolyte Density
Connectors
© 25 895 0 © 24 232 3 © 25 896 0
● Keep battery clean and dry. ● Remove sealing caps 1. ● Measure electrolyte density of individual cells
● Undo dirty clamps. ● If testers 2 are present: with commercial hydrometer.
● Clean terminal posts (+ and -) and clamps of Electrolyte level should reach base of these.
battery, and grease with acid-free and acid- ● Without testers: Hydrometer reading (see table on following page)
resistant grease. Electrolyte level should be 10-15 mm above top indicates battery’s state of charge.
● When reassembling, ensure that clamps make of plates. During measurement, temperature of electrolyte
good contact. Tighten clamp bolts hand-tight. ● If necessary, top up with distilled water. should preferably be +20°C.
● Screw sealing caps back in.
64 9929en
6.7 Accessories Service and Maintenance
Electrolyte density
in [kg/ l] in [°Bé (Baumé scale)*] Charge status
Normal Tropical Normal Tropical
1.28 1.23 32 27 well charged
1.20 1.12 24 16 semi-charged, re-charge
1.12 1.08 16 11 discharged, immediately charge
*Measurement of electrolyte density in °Bé (Baumé

scale) is out of date and rarely used today.
The gases emitted by the battery

are explosive! Keep sparks and na-
! ked flames away from the battery!
Do not allow battery acid to come
into contact with skin or clothing!
Wear protective goggles!
Do not rest tools on the battery!
65 9929en
Service and Maintenance 6.7 Accessories
6.7.2 Rotary Current Alternator 6.7.3 Transportation Shackles

6
Notes on the three-phase system:
● Never disconnect cables between battery, alter-
nator and regulator while engine is running.
● If, however, it is necessary to start and operate
engine without battery, disconnect regulator from
alternator before starting.
● Be sure not to confuse battery terminals. 1
● Replace defective charge pilot lamp bulb imme-
diately.
● When washing engine, cover up alternator and
regulator.
● Touching lead against frame to check whether it 2
is live must not, under any circumstances, be
carried out with three-phase electrical systems.
● In case of electric welding, connect ground ter-
minal on welder directly to piece being welded.
© 31 871 0 © 31 870 0
● Always use proper lifting tackle 1 when trans-

porting engine.
● After transportation and before commissioning
of engine: remove attachment eyes 2.
Use only correct lifting gear.
66 9929en
6.8 Engine Cleaning Service and Maintenance
6.8.1 Engine Cleaning

6
Preperation
● Remove engine covers and cooling air hood.
Replace them after cleaning and before test run.
● Cover electrical / electronic components and
connections (e.g. alternator, starter, governor,
solenoid).
Using compressed air
● Blow air through engine, taking particular care
not to damage cooler and cooling fins (begin to
blow through air from exhaust side).
Remove dirt which has blown into interior space.
Using cold-cleaning compound
● Spray engine with commercial cold-cleaning
compound and allow to react for approx. 10
mins.
● Spray-clean engine with strong water jet, repeat
if necessary.
● Allow engine to run warm so that remaining
water evaporates.
Using high-pressure device
● Clean engine with steam jet (max. spray pres-
sure of 60 bar, max. steam temperature of 90ºC).
● Allow engine to run warm so that remaining
water evaporates.
Clean the engine only when the en-

gine is switched off.
!
67 9929en
6
68 9929en
Faults, Causes and Remedies
7.1 Fault Table
69 9929en
Faults, Causes and Remedies 7.1 Fault Table
7
● Faults are often caused by engine not being
properly operated or maintained.
● Each time fault occurs, check whether all operat-

ing and servicing regulations have been com-
plied with.
● Corresponding fault table can be found on adja-

cent page.
● If you cannot ascertain cause of a fault or cannot

rectify fault, please contact DEUTZ SERVICE.
70 9929en
7.1 Fault Table Faults, Causes and Remedies
Faults Measures
Engine does not start or is difficult to start Check Ch 7
Engine starts, but runs irregularly or fails Adjust A
Engine becomes excessively hot. Temperature warning system responds Replace Rp
Engine output is deficient Clean Cl
Engine does not run on all cylinders Top up T
Engine oil pressure is non-existent or excessively low Reduce Rd
Engine oil consumption excessive
Engine smokes - blue
- white
- black
Cause Section
● Not declutched (where possible) Engine Operation Ch
● ● Below starting limit temperature Ch
● ● Oil level too low T
● ● ● ● Oil level too high Ch
● ● ● Excessive inclination of engine Rd
● ● Incorrect lube oil SAE class or quality Operating media Rp
● ● ● ● Fuel quality not as per operating manual Rp
● ● ● Air cleaner clogged / turbocharger defective Combustion air Ch / Rp
● ● ● Air cleaner service switch / indicator defective Ch / Rp
● CPD * defective Ch
● ● Charge air line leaking Ch
● Oil cooler panels clogged Ch / Cl
● Cooling fan defective, split or loose V-belt Cooling system Ch / Rp
● Cooling air temperature rise / heating short circuit Ch
● Resistance in cooling system too great / through-flow quantity too small Ch
● Battery defective or discharged Electrics Ch / T
*CPD = Charge pressure-dependent full-load stop
71 9929en
Faults, Causes and Remedies 7.1 Fault Table
Faults Measures
7 Engine does not start or is difficult to start Check Ch
Engine starts, but runs irregularly or fails Adjust A
Engine becomes excessively hot. Temperature warning system responds Replace Rp
Engine output is deficient Clean Cl
Engine does not run on all cylinders Top up T
Engine oil pressure is non-existent or excessively low Reduce Rd
Engine oil consumption excessive
Engine smokes - blue
- white
- black
Cause Section
● Electric cable connections to starter electrical system loose or oxidised Electrics Ch
● Starter defective or pinion does not engage Ch
● Solenoid defective (release switch) Ch
● ● ● ● ● Incorrect valve clearance Engine A
● ● ● Injection line leaks Ch
● ● ● ● ● ● ● Injection valve defective Ch / Rp
72 9929en
Engine Preservation
8
8.1 Preservation
73 9929en
Engine Preservation 8.1 Preservation
8.1.1 Preserving Engine 8.1.2 Removing Engine

8 Preservatives
If the engine is to remain idle for an extended period ● Clean engine using high-pressure equipment ● Remove anti-corrosion agent from grooves in
of time, it is necessary to take protective measures to (or with cold-cleansing agent in emergency). V-belt pulleys.
prevent rusting. The preservative measures described ● Run engine until warm, then turn off. ● Install V-belt, retension after brief operation if
here will protect the engine for up to 6 months. ● Drain engine oil (see 6.1.2) and fill with anti- necessary, see 6.5.
The procedure will have to be reversed before the corrosion oil. ● Remove covers from intake port and exhaust
engine is recommissioned. ● If necessary, clean oil bath cleaner (see 6.4.3) port.
● Anti-corrosion oils to specification: and fill with anti-corrosion oil. ● Commission engine, see also 5.1, note 2.
MIL-L-21260B ● Drain fuel tank.
TL 9150-037/2 ● Make up a mixture of 90% diesel fuel and 10%
Nato Code C 640 / 642 anti-corrosion oil, and refill fuel tank.
● Anti-corrosion media for exterior protection only ● Allow engine to run for approx. 10 mins.
to specification: ● Switch off engine.
Nato Code C 632 ● Turn engine over manually several times to pre-
● Recommended cleaning agent to remove preserve cylinders and combustion chamber.
servatives: ● Remove V-belts and store in wrapped condition.
Petroleum benzine ● Spray grooves on V-belt pulleys with anti-corro-
(hazardous materials class A3) sion spray.
● Close intake ports and exhaust ports.
74 9929en
Technical Specification
9
9.1 Engine Specifications and Settings
9.2 Torque Wrench Settings
9.3 Tools
75 9929en
Technical Specification 9.1 Engine Specifications and Settings
Model
9 Number of cylinders
———— F2L 2011 ————— F3L 2011 —————— F4L 2011 ————
————— 2 ————————— 3 ———————— 4 ——————
Cylinder arrangement ————————————— vertical in line ——————————————
Bore [mm] ———————————————— 94 ————————————————
Stroke [mm] ——————————————— 112 ————————————————
Total displacement [cm3] ———— 1554 ——————— 2331 ———————— 3108 —————
Compression ratio [ε] ———————————————— 19 ————————————————
Working cycle ———————————— 4-stroke diesel engine ————————————
Combustion system ——————— Naturally aspirated engine with direct injection ————————
Direction of rotation —————————— On left when looking at flywheel ——————————
Weight incl. integral cooling system to DIN 70020-A
(without starter, with alternator) approx. [kg] ————— 175 ———————— 217 ———————— 256 —————
Engine output [kW (hp)] ———————————————— 1) ———————————————————
Speed [rpm] ———————————————— 1) ———————————————————
Lubrication ———————————— Pressure lubrication —————————————
SAE oil —————————————— 20 W 20 ———————————————
Maximum oil temperature in oil pan [°C] ——————————————— 130 ————————————————
Min. oil pressure in warm condition, oil temperature 110°C
at: 900 rpm (low idling speed) [bar] ——————————————— 1.4 3) ——————————————————
1800 rpm [bar] ——————————————— 2.2 3) ——————————————————
max. 2800 rpm [bar] ——————————————— 3 3) ——————————————————
Oil change quantity (oil pan) approx. [l] ————— 6 2) ————————— 5.5 2) ————————— 10 2) ——————
Oil change quantity with filter (standard 0.5 l) approx. (l) ———— 6.5 2) ————————— 6 2) ———————— 10.5 2) ——————
Valve clearance with cold engine
(Engine cooling time at least 30 min.: oil temperature should be below 80°C). [mm] ——————————— Inlet 0.3 +0.1 / Exhaust 0.5 +0.1 ———————————
Start of feed [°crankshaft BTDC] ———————————————— 1) ———————————————————
Injector opening pressure: vehicle/unit [bar] ——————————————— 210 +8 ——————————————————
Firing order of engine ————— 1 - 2 ——————— 1 - 2 - 3 ————— 1 - 3 - 4 - 2 ————
V-belt tension: pretension / retension (after engine has been running under load for 15 mins)[N] ————————————— 450 / 350 ±20 ——————————————
1)
Engine power, speed, start of delivery are stamped on engine rating plate, see also 2.1.
2)
Approx. values can vary depending on sump and/or cooler design (external cooling system). Upper oil dipstick mark is always authoritative.
3)
Values for engines without engine oil heating.
76 9929en
9.1 Engine Specifications and Settings Technical Specification
Model
Number of cylinders
——— BF3L 2011 ————————— BF4L 2011 ————
————— 3 ———————————— 4 ——————
9
Cylinder arrangement —————————— vertical in line ———————————
Bore [mm] ———————————— 94 —————————————
Stroke [mm] ———————————— 112 ————————————
Total displacement [cm3] ———— 2331 ——————————— 3108 —————
Compression ratio [ε] ———————————— 17.5 ————————————
Working cycle / Combustion system ——— Four-stroke diesel with turbocharging and direct fuel injection ——
Direction of rotation —————— On left when looking at flywheel ———————
Weight without cooling system
Weight without starter, with alternator as per DIN 70020-A approx. approx. [kg] ————— 222 ———————————— 257 —————
Engine output [kW (hp)] —————————————— 1)
—————————————
Speed [rpm] ———————————— 1) —————————————
Lubrication ————————— Pressure lubrication —————————
SAE oil ——————————— 20 W 20 ————————————
Maximum oil temperature in oil pan [°C] ———————————— 130 ————————————
at: 900 rpm (low idling speed) [bar] ———————————— 1.4 3) ——————————————
1800 rpm [bar] ———————————— 2.2 3) ——————————————
max. 2800 rpm [bar] ———————————— 3 3) ——————————————
Oil change quantity (oil pan without cooling system) ca. [l] ————— 7.5 ———————————— 10 2) ——————
Oil change quantity with filter (Standard 0.5 l) approx. (l) ————— 8 ——————————— 10.5 2) ——————
(Engine cooling time at least 30 min.: oil temperature should be below 80°C). [mm] ——————— Inlet 0.3 + 0.1 / Exhaust 0.5 + 0.1 ———————
Injector opening pressure: vehicle/unit [bar] ——————————— 210 + 8 ———————————
Start of feed [°crankshaft BTDC] —————————————— 1)
————————————
Firing order of engine ———— 1 - 2 - 3 —————————— 1-3-4-2 —————
V-belt tension: pretension / retension (after engine has been running under load for 15 mins): [N] —————————— 450 / 350 ±20 ——————————
1)
2)
3)
77 9929en
Technical Specification 9.1 Engine Specifications and Settings
Model — F2M 2011 ————— F3M 2011 ———— F4M 2011 ——

9 Number of cylinders ——— 2 ———————— 3 ———————— 4 ————
Bore [mm] ———————————— 94 —————————————
Stroke [mm] ———————————— 112 ————————————
Total displacement [cm3] —— 1554 ——————— 2331 —————— 3108 ———
Compression ratio [ε] ———————————— 19 —————————————
Working cycle ———————— 4-stroke diesel engine —————————
Combustion system ————— Naturally aspirated engine with direct injection —————
Direction of rotation ——————— On left when looking at flywheel ——————
Weight without cooling system ————————— Refer to head-office —————————
(without starter, with alternator) approx. approx. [kg] —— 169 ——————— 210 —————— 248 ———
Engine output [kW (hp)] ———————————— 1) ———————————————
Speed [rpm] ———————————— 1) ———————————————
SAE oil ——————————— 20 W 20 ————————————
Min. oil pressure in warm condition, oil temperature 110°C at: 900 rpm (low idling speed) [bar] ———————————— 1.4 3) ——————————————
1800 rpm [bar] ———————————— 2.2 3) ——————————————
max. 2800 rpm [bar] ———————————— 3 3) ——————————————
Engine with Thermostat
Oil change quantity without external cooler (see 3.1.1.2)/without filter approx. [l] —————— 5.5 2) ————————— 10 2) ————————
Oil change quantity without external cooler (see 3.1.1.2) + filter replacement (standard 0.5 litre) approx. [l] ——————— 6 2) ————————— 10.5 2) ————————
Genset Engine without Thermostat:
Oil change quantity including external cooler (see 3.1.1.3)/without filter approx. [l] —————— 8.5 2) ————————— 13 2) ————————
Oil change quantity including cooler (see 3.1.1.3) + filter replacement (standard 0.5 litre) approx. [l] ——————— 9 2) ————————— 13.5 2) ————————
(Engine cooling time at least 30 min.: oil temperature should be below 80°C). [mm] ——————— Inlet 0.3 +0.1 / Exhaust 0.5 +0.1 ———————
Start of feed [°crankshaft BTDC] ———————————— 1) ———————————————
Injector opening pressure: vehicle/unit [bar] ——————————— 210 +8 ————————————
Firing order of engine —— 1-2 —————— 1 - 2 - 3 ————— 1 - 3 - 4 - 2 ——
V-belt tension: pretension / retension (after engine has been running under load for 15 mins): [N] —————————— 450 / 350 ±20 ——————————
1)
2)
3)
78 9929en
9.1 Engine Specifications and Settings Technical Specification
Model ————— BF3M 2011 ————— BF4M 2011 ——————
Number of cylinders ——————— 3 ————————— 4 ———————— 9
Bore [mm] ———————————— 94 —————————————
Stroke [mm] ———————————— 112 ————————————
Total displacement [cm3] —————— 2331 ———————— 3108 ———————
Compression ratio [ε] ———————————— 17.5 ————————————
Working cycle ———————— 4-stroke diesel engine —————————
Combustion system ——————— Turbocharging and direct injection ————————
Direction of rotation ——————— On left when looking at flywheel ——————
Weight without cooling system ————————— Refer to head-office —————————
(without starter, with alternator) approx. [kg] —————— 215 ———————— 250 ———————
Engine output [kW (hp)] ———————————— 1) ————————————
Speed [rpm] ———————————— 1) ————————————
SAE oil ——————————— 20 W 20 ————————————
Min. oil pressure in warm condition, oil temperature 110°C at: 900 rpm (low idling speed) [bar] ———————————— 1.4 3) ————————————
1800 rpm [bar] ———————————— 2.2 3) ————————————
max. 2800 rpm [bar] ———————————— 3 3) —————————————
Engine with Thermostat
Oil change quantity without external cooler (see 3.1.1.2) / without filter approx. [l] ——————— 7.5 ———————— 10 2) ———————
Oil change quantity without external cooler (see 3.1.1.2) + filter replacement (standard 0.5 litre) approx. [l] ——————— 8 ———————— 10.5 2) ———————
Genset Engine without Thermostat:
Oil change quantity including external cooler (see 3.1.1.3) / without filter approx. [l] ——————— 11 ———————— 13.5 2) ———————
Oil change quantity including cooler (see 3.1.1.3) + filter replacement (standard 0.5 litre) approx. [l] —————— 11.5 ———————— 14 2) ———————
(Engine cooling time at least 30 min.: oil temperature should be below 80°C). [mm] ——————— Inlet 0.3 +0.1 / Exhaust 0.5 +0.1 ———————
Start of feed [°crankshaft BTDC] ———————————— 1) —————————————
Injector opening pressure: vehicle/unit [bar] ——————————— 210 +8 ————————————
Firing order of engine —————— 1-2-3 —————— 1-3-4-2 ——————
V-belt tension: pretension / retension (after engine has been running under load for 15 mins): [N] ————————— 450 / 350 ±20 ———————————
1)
2)
3)
79 9929en
Tecnical Specification 9.2 Torque Wrench Settings
9 Installation location Pre-tension [Nm] Re-tension [Nm] Total Comments
1st stage 2nd stage 3rd stage 1st stage 2nd stage 3rd stage 4th stage [Nm]
Cylinder head cover 8.5
Cylinder head cover 8.5
Rocker arm adjustment screw 21
Intake manifold 8.5
Foot Rigid suspension 30 45
Foot Elastic suspension 106
Air intake pipe 21
Exhaust manifold 22
Oil drain plug 55
Oil pan (sheet metal) 21
Oil pan (cast) 31
Injection line attachment 30
Injection valve attachment 21 TORX
Lube oil filter cartridge 27 on engine or separate
Threaded pipe union 4
80 9929en
9.3 Tools Technical Specification
TORX V-belt tension gauge

9
25899 0 26002 0
A TORX BN. 8189 screw set is used with engines in The V-belt tension gauge can be obtained under
the 1011 series. order number 8115 from:
This system was chosen because of the many
advantages it offers: FA.WILBÄR
Postfach 14 05 80
● Outstanding accessibility to bolts. D-42826 Remscheid
● High load transfer when loosening and tighten-
ing.
● Almost impossible for socket to slide off or
break, thereby practically ruling out risk of in-
jury.
TORX tools can be ordered from:
FA.WILBÄR
Postfach 14 05 80
D-42826 Remscheid
81 9929en
Notice
Notes
en Warnings to Place on Equipment Warning in the Manual
CALIFORNIA CALIFORNIA
Proposition 65 Warning Proposition 65 Warning
Diesel engine exhaust and some of its Diesel engine exhaust and some of its
constituents are known to the State of constituents are known to the State of
California to cause cancer, birth California to cause cancer, birth
defects, and other reproductive harm. defects, and other reproductive harm.
or
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Notes
CALIFORNIA PROPOSITION 65 INFORMATION en

TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR
FOR USE IN CALIFORNIA.
Proposition 65, a California law, requires warnings on products which expose individuals in California to chemicals listed under that law,
including certain chemicals in diesel engine exhaust.
Obligations of Manufactures of Diesel-Powered Off-Road Equipment. The California Superior Court has approved either of the following
two methods of compliance with Proposition 65 requirements by manufactures of off-road equipment containing diesel engines. (The court
order containing these provisions is attached.)
1. On-Equipment Warning. Place the warning pictured in attachment 1 on all equipment shipped by you into or for sale in California after
January 1, 1996. The warning must be in a location where it is easily visible to the operator of the equipment when (s)he is operating the
equipment. The warning must be secured to the equipment. If warnings or operating instructions are provided through a digital display,
you may usee that method of providing warning.
2. Operator Manual Warning. When the operator manual is next revised or by December 31, 1995 whichever is earlier, place the warning
in attachment 2 in the operator manual. The warning may be either printed in the manual or on a sticker.
The warning must appear in one of the following locations:

● Inside The front cover
● Inside the back cover
● Outside the front cover
● Outside the back cover
● As the first page of text
Under either alternative, the warning must appear in the same size, print and format as the attachment selected or be of an equally conspicuous
size and format. If the warning is provided in an on-screen display, the warning must contain the language in the attachment and must be
provided at the time of or in connection with ignition in the same manner as other safety warnings electronically communicated on screen.
Obligation of Resellers of Diesel Engines. This letter must accompany any loose diesel engine sold in California.
Should you have any questions, please call Deutz Corporation Product Support Department.
Service
Knowing it’s DEUTZ Order-No.: 0312 0806 10

en DEUTZ has always stood for excellence in motor
construction, pioneering many developments in
the industry. As an independent motor manu-
facturer, we offer — worldwide — a com-
prehensive range of diesel and gas motors
spanning from 4kW to 7,400kW. Our products are
perfectly tailored to meet our customers’ individual
requirements.
Over 1.4 million DEUTZ motors do their job

reliably all over the world. We are determined to
preserve the high standard of performance and
dependability of our motors, thus keeping our
customers satisfied at all times. Therefore we are
represented worldwide through a network of highly
competent service partners who will meet the
needs of our customers, wherever they are.
This is why DEUTZ is not only the name for motors

which pack a lot of inventive genius. DEUTZ also
means reliable service and comprehensive support Order-No.: 0312 0807 (CD-ROM)
to enhance your motor’s performance.
This index Sales & Service offers you an overview

of the DEUTZ partners in your vicinity, including the
products for which they are responsible and the Obtainable from the local service Partner reponsible DEUTZ AG
range of services provided. But even when no direct for you or from: Deutz-Mülheimer Str. 147-149
product responsibility is mentioned, your DEUTZ D-51057 Köln
partner will be happy to help you with expert advice.
Phone: 0049-221-822-0
The Index is constantly updated. Please ask your Telefax: 0049-221-822-5304
DEUTZ service partner for the latest edition. Telex: 8812-0 khd d
http://www.deutz.de
DEUTZ AG — at your service.
englisch
Beschnitt Beschnitt
Ersatzteilliste
Spare Parts Catalogue
Catalogue de Pièces de
Rechange
Lista de Piezas de Repuesto
2011
U1_Titel_2012_0297 9957
Beschnitt CYAN = HKS 49K MAGENTA = HKS 14K SCHWARZ Beschnitt

Ersatzteilliste
2011
Händlerstempel
0297 9934
Motornummer:
Bitte tragen Sie hier die Motornummer ein. Sie

erleichtern hierdurch die Abwicklung bei Kunden-
dienst-, Reparatur- und Ersatzteilfragen.
Gegenüber Darstellungen und Angaben dieser Er-

satzteilliste sind technische Änderungen, die zur
Verbesserung der Motoren notwendig werden,
vorbehalten. Nachdruck und Vervielfältigung jeg-
licher Art, auch auszugsweise, bedarf unserer
schriftlichen Genehmigung.
1 de © 2000
© 2000
Rechts 1
Vorwort
de
en Sehr geehrter Kunde Die in dieser Ersatzteilliste aufgeführten Bauteile
sind nur für Reparatur von DEUTZ Motoren der
fr die flüssigkeitsgekühlten Motoren der Marke
DEUTZ sind für ein breites Anwendungsspektrum
bezeichneten Baureihe zu verwenden (bestim-
mungsgemäßer Gebrauch).
entwickelt. Dabei wird durch ein umfangreiches Über den fachgerechten Einbau von Ersatzteilen
es Angebot von Varianten sichergestellt, daß die je-
weiligen speziellen Anforderungen erfüllt werden.
informieren die Betriebsanleitung (Wartungs-
arbeiten) und das Werkstatthandbuch (Reparatur-
pt Ihr Motor ist dem Einbaufall entsprechend ausge-
arbeiten) ausführlich. Für Schäden oder Verletzun-
gen von Personen, die aus der Nichtbeachtung der
rüstet, das heißt nicht alle in dieser Ersatzteilliste entsprechenden Anleitung führen, übernimmt der
it dargestellten Bauteile und Komponenten sind an
Ihrem Motor dargestellt.
Hersteller keine Haftung.
nl Obwohl die Grafiken weitgehend nicht mit allen

Details dargestellt sind, können die einzelnen
sv Varianten deutlich unterschieden werden, so daß
das für Ihren Motor relevante Ersatzteil leicht
herauszufinden ist. Über Positions-, Baugruppen-
da und Motornummer wird in jedem Fall das richtige
Ersatzteil ermittelt.
fn Bitte beachten Sie bei dieser Ersatzteilbestellung

unsere Bestellhinweise, damit wir Ihnen schnell
no und zuverlässig die benötigten Ersatzteile in der
jeweils dem letzten Änderungsstand entsprechen-
den Ausführung liefern können.
el Für Ihre Rückfragen stehen wir Ihnen gerne
beratend zur Verfügung.
tr
ru Ihre
DEUTZ AG
ar
pl
© 2000 2 de
2 Links
Vorwort
de
DEUTZ Dieselmotoren Original DEUTZ Teile DEUTZ Austauschkomponenten en
fr
sind das Produkt jahrelanger Forschung und Ent- unterliegen den gleichen strengen Qualitätsan- DEUTZ Austauschkomponenten sind
wicklung. Das dadurch gewonnene fundierte know
how in Verbindung mit hohen Qualitätsanfor-
forderungen wie die DEUTZ Motoren. Weiter-
entwicklungen, zur Verbesserung der Motoren
eine preiswerte Alternative. Selbst-
verständlich gelten auch hier wie
es
derungen ist die Garantie für die Herstellung von
Motoren mit langer Lebensdauer, hoher Zuverläs-
werden selbstverständlich auch bei den Original
DEUTZ Teilen eingeführt. Nur die Verwendung
für Neuteile höchste Qualitätsmaß-
stäbe. In Funktion und Zuverlässigkeit pt
sigkeit und geringem Kraftstoffverbrauch. Es ist von nach neuesten Erkenntnissen gefertigten sind DEUTZ Austauschkomponenten den Original
selbstverständlich, daß auch die hohen Anforde-
rungen zum Schutz der Umwelt erfüllt werden.
Original DEUTZ Teilen bietet die Gewähr einwand-
freier Funktion und hoher Zuverlässigkeit.
DEUTZ Teilen gleichwertig. it
nl
sv
da
SERVICE Vorsicht bei laufendem Motor Asbest
fn
Wenden Sie sich bei Betriebsstörungen und Ersatz- Wartungsarbeiten oder Reparaturen nur bei abge- Bei diesem Motor verwendete
no
teilfragen an eine unserer zuständigen Service- stelltem Motor durchführen. Evtl. entfernte Schutz- Dichtungen sind asbestfrei. Bitte
Vertretungen. Unser geschultes Fachpersonal
sorgt im Schadensfall für eine schnelle und fach-
vorrichtungen nach Abschluß der Arbeiten wieder
montieren. Bei Arbeiten am laufenden Motor soll
verwenden Sie bei Wartungs- und
Reparaturarbeiten entsprechende
el
gerechte Instandsetzung unter Verwendung von
Original DEUTZ Teilen.
die Arbeitskleidung fest anliegen. Nur bei abge-
stelltem Motor tanken. Motor nie in geschlossenen
Ersatzteile.
tr
Räümen laufen lassen – Vergiftungsgefahr.
ru
ar
pl
3 de © 2000
Rechts 3
Motorbeschreibung
de
en 1. Firmenschild 2. Lage des Firmenschild 3. Motornummer
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 1
fn
Die Bauart A, die Motornummer B sowie die Das Firmenschild C ist am Ventildeckel Die Motornummer ist auf dem Kurbelgehäuse
no Leistungsdaten sind auf dem Firmenschild ein-
gestempelt.
befestigt. sowie auf dem Firmenschild eingestempelt.
Bei der Ersatzteilbeschaffung müssen Bauart und

el Motornummer angegeben werden.
tr
ru
ar
pl
© 2000 4 de
4 Links
Ersatzteilbestellung
de
Bestellangaben en
Bei der Bestellung von Original DEUTZ Teilen sind
folgende Angaben erforderlich:
Ersatzteilbestellung fr
- Motor-Nr. Motor-Nr.: es
- Ident-Nr. Lfd. Nr. Stück Ident-Nr. Bemerkung Baugruppe pt
- Stückzahl
it
Dokumentationsaufbau
nl
- Die Bildtafeln dieser Ersatzteilliste sind nach
Motor-Baugruppen sortiert. sv
- Die Baugruppen sind in der Motorübersicht
aufgeführt. da
- Die Ident-Nr. 06/59 besteht aus Baugruppe
(z.B. 06) und Position (z.B. 59).
Position
fn
Symbolerklärungen
no
-06- Baugruppennummer (z.B. 06) el
000 Änderungsziffer (z.B. 000)
tr
96 Seitennummer (z.B. 96)
Querverweiß auf Fortsetzungsseite

ru
94 (z.B. 94)
ar
A Anschlußsymbol
- tritt immer mindestens paarweise auf
(z.B. A-A, B-B, C-C etc.)
pl
5 de © 2000
Rechts 5
Service
Zu wissen, es ist DEUTZ. Bestell-Nr.: 0312 0806 10

de Seit jeher steht DEUTZ für bahnbrechende Ent-
wicklungen im Motorenbau. Als unabhängiger
Motorenhersteller bieten wir weltweit eine kom-
plette Palette von Diesel- und Gasmotoren im
Leistungsbereich von 4 bis 7.400 kW an. Unsere
Produkte sind auf die Anforderungen unserer
Kunden perfekt zugeschnitten.
Weltweit verrichten mehr als 1,4 Millionen DEUTZ

Motoren zuverlässig ihren Dienst. Die Einsatz-
bereitschaft unserer Motoren und damit die
Zufriedenheit unserer Kunden wollen wir erhalten.
Daher sind wir weltweit mit einem Netz von
kompetenten Partnern vertreten, dessen Dichte der
regionalen Verteilung unserer Motoren entspricht.
So ist DEUTZ nicht nur der Name für Motoren mit

Erfindungsgeist. Sondern auch für ein komplettes
Leistungspaket rund um den Motor und einen
Service, auf den Sie sich verlassen können.
Das Register Sales & Service bietet Ihnen einen

Überblick über die DEUTZ Partner in ihrer Nähe,
über deren Produkt-Zuständigkeiten und Service- Bestell-Nr.: 0312 0807 (CD-ROM)
Leistungen. Aber auch wenn keine direkte Produkt-
Zuständigkeit vermerkt ist, hilft Ihnen der DEUTZ DEUTZ AG
Partner mit kompetenter Beratung weiter. Deutz-Mülheimer Str. 147-149
D-51057 Köln
Das Register wird permanent aktualisiert; fragen Beziehbar über Ihren zuständigen Service-Partner
Sie Ihren DEUTZ Partner nach der neuesten vor Ort oder bei: Telefon: 0049-221-822-0
Auflage. Telefax: 0049-221-822-5304
Telex: 8812-0 khd d
http://www.deutz.de
Ihre DEUTZ AG
Spare Parts Catalogue
2011
Dealer’s stamp
0297 9934
Engine
Serial No.:
Please enter here the serial No. of your engine. This

will facilitate dealing with your questions
concerning after-sales service, repair and spare
parts.
This Spare Parts Catalogue is subject to enginee-

ring changes necessary for engine advancement.
All rights reserved. No part of this publication may
be reproduced or multiplied in any form, without
our prior permission in writing.
1 en © 2000
© 2000
Rechts 1
Preface
de
en Dear Customer The parts contained in this Catalogue are type-
specific and shall be used only for repairing
fr liquid DEUTZ diesel engines are developed to meet
the requirements of a wide range of applications.
engines belonging to the DEUTZ engine family
on the cover).
An extensive program of variant options gives them Full particulars for the correct installation of parts
es their high flexibility. are to be found in the relevant Operating
(maintenance work) and Workshop Manual
pt Your engine is custom-made, i.e. specifically equip-
ped for your requirement, which means that not all
(repair). The engine builder shall not be liable
for any damage or injury resulting from non-
of the components and assemblies contained in compliance with guidelines given in the manual.
it this Catalogue are fitted to your engine.
The greater part of the illustrations does not depict

nl all details, and yet you will find it easy to differentia-
te between versions and thus to identify the parts
sv pertaining to your engine model. Fig. Item No.,
Assembly Group No. Engine Serial No. are the
codes that infallibly lead to selection of the correct
da parts.
When placing your order, please observe our

fn ordering hints. This allow speedy and reliable
delivery of the required parts that are based on
no latest engineering standards.
If there are any questions, please do not hesitate to

el contact us.
tr Sincerely,
DEUTZ AG
ru
ar
pl
© 2000 2 en
2 Links
Preface
de
DEUTZ Diesel Engines Genuine DEUTZ Parts DEUTZ Exchange Components en
fr
are products based on long-standing research and are subject to equally stringent quality require- are a cheap alternative. Of course,
development The deep funds of acquired know-
how in conjunction with high quality requirements
ments as the engines themselves. Improvements
in engine design certainly also pass into the
they are subject to the same high
quality requirements as new parts.
es
guarantee that engines leaving our works achieve a
long life, high reliability and excellent fuel eco-
genuine DEUTZ parts. To ensure that your engine
will retain its functions and high reliability, you
And as regards functions and
reliability, DEUTZ exchange components equal pt
nomy. Naturally, they also attain best ratings as should use genuine DEUTZ parts only. genuine DEUTZ parts.
regards environmental protection. it
nl
sv
da
SERVICE Beware of the Running Engine Asbestos
fn
In case of operational trouble with your equip- Be sure to shut down the engine before performing Gaskets used for this engine do not
no
ment or queries about spare parts please turn to maintenance or repair work. After repair, put back contain asbestos. Olease use suit-
your nearest service dealership. Our skilled staff of
service exoerts will trace and remedy any defect
in place any removed panels and guards. When
doing work on the running engine, working clothes
able spare parts when carrying out
maintenance and repair work.
el
quickly, using genuine DEUTZ parts. should fit tightly so that loose ends cannot get
caught. Do not run the engine in enclosed rooms tr
– poison hazard.
ru
ar
pl
3 en © 2000
Rechts 3
Description of Engine
de
en 1. Maker’s Nameplate 2. Position of Nameplate 3. Engine Serial No.
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Engine model designation A, Engine Ser. No. B The nameplate C is attached to the crankcase. The engine serial No. is stamped on the crankcase
no and the power rating are given on the maker’s
nameplate.
and also on nameplate..
Be sure to state engine model and engine serial

el number when writing out a parts order.
tr
ru
ar
pl
© 2000 4 en
4 Links
Ordering spare parts
de
Order information en
Please specify the following information when
ordering original DEUTZ parts:
Ordering spare parts fr
- Engine no. Engine no.: es
- Ident no. Item Qty. Ident. no. Comments Assembly group pt
- Quantity
it
Document structure
nl
- The picture diagrams in this spare list are sorted
according to engine assembly groups. sv
- The assemblies are listed in the engine
overview. da
- The ident no. 06/59 is made up of the assembly
group (e.g. 06) and item number (e.g. 59).
Item number
fn
Explanation of symbols
no
-06- assembly No. (e.g. 06) el
000 revision level (e.g. 000)
tr
96 page number (e.g. 96)
cross reference on continuation page

ru
94 (e.g. 94)
ar
A A connection symbol
- always occurs at least in pairs
(z.B. A-A, B-B, C-C etc.)
pl
5 en © 2000
Rechts 5
Service
Knowing it’s DEUTZ Order-No.: 0312 0806 10

en DEUTZ has always stood for excellence in motor
construction, pioneering many developments in
the industry. As an independent motor manu-
facturer, we offer — worldwide — a com-
prehensive range of diesel and gas motors
spanning from 4kW to 7,400kW. Our products are
perfectly tailored to meet our customers’ individual
requirements.
Over 1.4 million DEUTZ motors do their job

reliably all over the world. We are determined to
preserve the high standard of performance and
dependability of our motors, thus keeping our
customers satisfied at all times. Therefore we are
represented worldwide through a network of highly
competent service partners who will meet the
needs of our customers, wherever they are.
This is why DEUTZ is not only the name for motors

which pack a lot of inventive genius. DEUTZ also
means reliable service and comprehensive support
to enhance your motor’s performance.
This index Sales & Service offers you an overview Order-No.: 0312 0807 (CD-ROM)
of the DEUTZ partners in your vicinity, including the
products for which they are responsible and the DEUTZ AG
range of services provided. But even when no direct Deutz-Mülheimer Str. 147-149
product responsibility is mentioned, your DEUTZ D-51057 Köln
partner will be happy to help you with expert advice.
Phone: 0049-221-822-0
The Index is constantly updated. Please ask your Obtainable from the local service Partner reponsible Telefax: 0049-221-822-5304
DEUTZ service partner for the latest edition. for you or from: Telex: 8812-0 khd d
http://www.deutz.de
DEUTZ AG — at your service.

Catalogue de Pièces de Rechange
2011
Cachet du concessionnaire
0297 9934
Numéro
du moteur:
Veuillez incrire dans les cases correspondantes

le numéro du moteur. Vous facilitez ainsi le
règlement des questions du Service après-vente
ainsi que tous les problèmes de réparation et
de pièces de rechange.
Nous nous réservons le droit dans le présent

Manuel, de procéder à toutes modifications
techniques utiles visant à améliorer la qualité des
moteurs. Toute réimpression ou reproduction du
présent Manual, faite même à titre exceptionnel,
exige notre autorisation spéciale.
1 fr © 2000
© 2000
Rechts 1
Avant-propos
de
en Cher client, Le présent Catalogue des pièces de rechange
énumère les composants à utiliser uniquement
fr les moteurs refroidis par liquide de la marque
DEUTZ ont été développés pour les applications les
à des fins de réparation pour moteurs Diesel de
la série indiquée (utilisation spécifique).
plus variées. Il existe un grand choix de variantes Les Instructions de service (travaux d’entretien)
es répondant aux exigences spéciales demandées
dans chaque cas.
et le Manuel d’atelier (travaux de réparation)
apportent de plus amples informations sur le mon-
pt Votre moteur est équipé pour les cas d’application
tage approprié des pièces. Le fabricant décline
toute responsabilité découlant de dommages ou de
envisagée, ce qui signifie que toutes les pièces et blessures aux personnes résultant du non-respect
it composants représentés dans votre Catalogue de
pièces de rechange ne sont pas montés sur votre
des présentes instructions.
moteur.
nl Bien que les graphiques ne représentant pas tous
sv les détails, les variantes se distinguent nettement
les unes des autres, si bien que vous trouverez sans
problème la pièce de rechange correspondant à
da votre moteur. Les numéros de référence, de
l’organe et du moteur permettent en tout cas de
retrouver la pièce de rechange que vous cherchez.
fn Lors de votre commande de pièces de rechange
no veuillez respecter nos indications de commande,
afin que nous puissons vous fournir rapidement
et sûrement les pièces de rechange demandées
el dans la version correspondante réactualisée.
Pour toutes questions complémentaires nous

tr restrons à votre endière disposition.
ru DEUTZ AG
ar
pl
© 2000 2 fr
2 Links
Avant-propos
de
Les moteurs Diesel DEUTZ Pièces de rechange DEUTZ Composants de rechange DEUTZ en
fr
sont le fruit de longues recherches et d’un Elles sonts soumises aux même niveau d’exigence Les composants de rechange
développment continu. Le solide savoir-faire ainsi
acquis conjugué à des exigences élevées en
de qualité que les moteurs DEUTZ. Toute progrès
visant à améliorer les moteurs est naturellement
DEUTZ sont une alternative. Lá
aussi, de même que pour les
es
matière de qualité est la garantie de fabrication
de moteurs à longue durée de vie, haute, fiabilité
immédiatement adpotée pour les pièces de
d’orgine DEUTZ. Seule l’utilisation de pièces de
pièces neuves, on applique des
normes de qualité élevées. Du pt
et faible consommation en combustible. Il va de soi d’origine DEUTZ d’origine fabriquées selon des point de vue fonction nement et fiabilité les
que les moteurs doivent aussi respecter des
exigences élevées en matiére de protection de
méthodes ultramodernes garantit un fonction-
nement irréprochable et une haute fiabilité.
composants de rechange DEUTZ sont équivalents
aux pièces de rechange DEUTZ.
it
l’environnement.
nl
sv
da
SERVICE Précaution à prendre quand
le moteur marche Amiante fn
En cas de panne d’exploitation et pour toute ques- N’effectuer les travaux d’entretien ou les répara-
Les rondelles d’étanchéité utili-
sées pour ces moteurs sont
no
tion relative à des pièces de rechange veuillez vous tions qu’à l’arrêt du moteur. A la fin des travaux exemptes d’amiante. Veuillez em-
adresser à notre point de service responsable pour
votre secteur. Notre personnel qualifié et averti
penser à remonter les dispositifs de protection
ayant été déposés. Lors de travaux à faire sur le
ployer, lors des travaux dèntretien
et de réparation, les pièces de
el
assure une remise en état rapide et appropriée de
votre moteur en n’utilisant que des piéces d’origine
moteur en marche, les vêtements de travail
doivent bien coller au corps. Ne faire le plein que
rechange correspondantes.
tr
DEUTZ. lorsque le moteur est arrêté. Ne jamais faire
fonctionner les moteurs dans des locaux fermes.
Danger d’asphyxie!
ru
ar
pl
3 fr © 2000
Rechts 3
Description du moteur
de
en 1. Plaque du constructeur 2. Emplacement de la plaque 3. Numéro du moteur
fr du constructeur
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Le type A, le numéro du moteur B ainsi que les La plaque du constructeur C est fixée sur le bloc Le numéro du moteur se trouve gravé sur le
no indications de puissance sont gravés sur la
plaque du constructeur.
moteur. bloc moteur et figure aussi sur la plaque du
constructeur.
Pour toute commande de pièce de rechange, veuil-
el lez indiquer le type et le numéro du moteur.
tr
ru
ar
pl
© 2000 4 fr
4 Links
Commande de pièces de rechange
de
Indications de commande en
Commande de pièce
Lors d’une commande de pièces détachées
originales de DEUTZ, il est nécessaire de fournir déatachée fr
les indication:
N° de moteur es
- n° de moteur
Nom- N° d’identi-
- n° d’identification
N° bre fication Observation numéro de groupe pt
- nombre it
Structure de la documentation
nl
- Les tableaux illustrés de cette liste de pièces
détachées sont classés par groupe de moteur. sv
- Les groupes constitutifs figurent dans
récapitulatif moteur moteur. da
- Le n° d’identification 06/59 est constitué
du n° de groupe (p.ex. 06) et du n° de position
position
fn
(p.ex. 59).
Symbolerklärungen
no
-06- Numéro de groupe constitutif (p. ex. 06) el
000 Indice de modification (p. ex. 000)
tr
96 Numéro de page (p. ex. 96)
94 Renvoi à la page (p. ex. 94)

ru
A Symbol d’assemblage ar
- se présente toujours par paire
(p. ex. A-A, B-B, C-C)
pl
5 fr © 2000
Rechts 5
Service
Qu’on se le dise: c’est du DEUTZ! Référence de commande: 0312 0806 10

fr DEUTZ est depuis toujours synonyme d’innovation
dans le domaine de la construction de moteurs.
C’est un fabricant indépendant qui offre une
gamme complète de moteurs diesel et à gaz d’une
puissance de 4 à 7 400 kW sur l’ensemble de la
planète. Nous fournissons des produits parfai-
tement adaptés aux exigences de nos clients.
Aujourd’hui, plus de 1,4 million de moteurs DEUTZ

tournent dans le monde entier. Notre double
objectif est d’assurer la fiabilité de nos moteurs et
de garantir la satisfaction de nos clients. C’est
pourquoi nous sommes représentés aux quatre
coins de la planète par un réseau de partenaires
compétents qui correspond à la répartition
régionale de nos moteurs.
DEUTZ, ce n’est donc pas seulement une marque

innovatrice de moteurs. C’est aussi une gamme
complète de services autour du moteur, c’est aussi
un nom sur lequel vous pouvez toujours compter.
Le registre Sales & Service vous donne un aperçu

des partenaires DEUTZ les plus proches, de leurs
compétences techniques et des services qu’ils Référence de commande: 0312 0807 (CD-ROM)
vous offrent. Et même s’il n’est pas directement
spécialisé dans le produit qui vous intéresse, votre DEUTZ AG
partenaire DEUTZ pourra vous conseiller avec Deutz-Mülheimer Str. 147-149
compétence. D-51057 Köln
Le registre est constamment actualisé. N’hésitez Peut être commandé en vous adressant à votre Téléphone: 0049-221-822-0
pas à demander la dernière version en date à votre partenaire service local ou auprès de: Téléfax: 0049-221-822-5304
partenaire DEUTZ. Téléx: 8812-0 khd d
http://www.deutz.de
Votre DEUTZ AG
Lista de Piezas de Repuesto
2011
Sello del distribuidor
0297 9934
No. de motor:
Sírvase registrar en estas casillas el No. de motor.

Así facilita la tramitación de cuestiones de servicio
postventa, reparaciones y repuestos.
Nos reservamos el derecho de efectuar, frente a las

representaciones e indicaciones de esta Lista de
repuestos, las modificaciones técnicas necesarias
para perfeccionar los motores. Para la reimpresión
y reproducción en cualquier forma, también en la
de extractos, se require nuestra autorización por
escrito.
1 de © 2000
© 2000
Rechts 1
Prefacio
de
en Estimado cliente: Los componentes indicados en esta lista de
repuestos se emplearán exclusivamente para la
fr Los motores de la marqua DEUTZ con enfriamiento
por líquido han desarrollado para una amplia gama
reparación de motores Deutz de la serie indicada
(uso conforme a la finalidad).
de aplicaciones. Una extensa oferta de variantes Respecto al correcto montaje de los repuestos,
es garantiza que se cumplen las exigencias especiales
de cada caso.
véanse los manuales de instrucciones de manejo
(trabajos de mantenimiento) y el manual de
pt Su motor se ha equipado de acuerdo con el respec-
taller (trabajos de reparación). El fabricante no
responderá por daños o lesiones de personas
tivo caso de equipo, o sea que no están montados resultantes de la inobservancia de la instrucción
it en el motor de Ud. todos las partes constructivas
y componentes representados en su Lista de
correspondiente.
repuestos.
nl Pese a que la mayoría de los gráficos no contiene
sv todos los detalles, se pueden distinguir bien las
diferentes variantes de modo que resulta fácil
identificar el repuesto correspondiente a su motor.
da E repuesto correcto para cada caso se determina a
través de los números de posición, de grupo
constructivo y de motor.
fn Le rogamos tenga en cuenta nuestras indicaciones
no al confeccionar su pedido de repuestos para que le
podamos suministrar rápida y seguramente los
repuestos requeridos en la ejecución de acuerdo
el con el último estado de modificación.
En caso de dudas, estamos gustosamente a su

tr disposición para asesorarle.
ru DEUTZ AG
ar
pl
© 2000 2 es
2 Links
Prefacio
de
Motores diesel DEUTZ Repuestos DEUTZ Componentes reacondicionados DEUTZ en
fr
son el producto de trabajos de investigación y de- están sometidos a las mismas severas exigencias Componentes reacondiconados
sarrollo de largos años. El fundado know how así
logrado conjuntamente con altas exigencias de ca-
respecto a la calidad que los motores DEUTZ.
Desarrollos ulteriores para perfeccionar los
DEUTZ constituyen una alterna-
tiva económica frente a repuestos
es
lidad es la garantía para la fabricación de motores
de larga duración, gran fiabilidad y bajo consumo
motores son introducidos desde luego también
en los repuestos DEUTZ. Sólo el emplo de
originales DEUTZ.
Naturalmente rigen también aquí, pt
de combustible. Se sobreentiende que se cumplen repuestos DEUTZ originales farbricados según igual que para piezas nuevas, elevadísimas ex-
también las elevadas exigencias para le protección
del ambiente.
los conocimientos más recientes garantiza un
funcionamiento impecable y alta fiabilidad.
igencias de calidad. Los repuestos reacondiciona-
dos DEUTZ equivalen a los repuestos originales
it
DEUTZ en cuanto a funcionamiento y fiabilidad.
nl
sv
da
SERVICE Atención a motor en marcha Amianto
fn
En caso de anomalías en el funcionamiento y Realizar trabajos de mantenimiento o reparación Las juntas utilizadas en este motor
no
cuestiones de repuestos, sírvase dirigirse a uno únicamente a motor parado. Remontar una vez son exentas de amianto (asbesto).
de nuestros Servicíos Oficioles. Nuestro personal
especializado y entrenado se ocupará de subsanar
terminados los trabajos los dispositivos de protec-
ción quitados eventualmente. En caso de que se
Para trabajos de mantenimiento
y reparacion sírvase utilizar los
el
efecientemente y con rapidez cualquier desper-
fecto, utilizando repuestos originales DEUTZ.
tengan que efectuar trabajos en el motor en
marcha, la ropa de trabajo debe tocar al cuerpo para
repuestos correspondientes.
tr
evitar accidentes. Hacer el repostado sólo a motor
parado. No hacer funcionar nunca el motor en lo-
cales cerrados – peligro de intoxicación.
ru
ar
pl
3 es © 2000
Rechts 3
Descripción del motor
de
en 1. Placa del fabricante 2. Situación de la placa del fabricante 3. No. de motor
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
El tipo A, el No. de motor B así como los datos de La placa del fabricante C va fijada en el cárter. El No. de motor va estampado en el cárter y en la
no potencia van estampados en la placa del fabri-
cante. El tipo y el No. de motor se han de indicar
placa del fabricante.
en los pedidos de repuestos.

el
tr
ru
ar
pl
© 2000 4 es
4 Links
Pedido de repuestos
de
Indicaciones para el pedido: en
Al solicitar piezas originales de DEUTZ será
necesario indicar los siguientes datos:
Pedido de repuestos fr
- Nº de Motor: Nº de Motor: es
N° de
- Nº de identificatión N° Pos. Cant. ident. Anotación: Groupo de construcción pt
- Cantidad de piezas
it
Estructuración de la documentación
- Las tablas con las ilustraciones de dichas piezas
nl
de repuesto están clasificadas de acuerdo con el
grupo constructivo de los motores. sv
- Los grupos constructivos se indican en el
resumen correspondiente del motor.
da
- El Nº de identificación 06/59 consta del grupo
(v.g. 06) y de la posición (v.g. 59).
Posición
fn
Leyenda
no
-06- número del grupo constructivo (z.B. 06) el
000 índice de modificación (z.B. 000)
tr
96 número de página (p.ej. 96)
referencia recíproca a la página de

ru
94 continuación (p.ej. 94)
ar
A símbolo de enlace
- aparece siempre, por lo menos, como
pareja (p.ej. A-A, B-B, C-C, etc.)
pl
5 es © 2000
Rechts 5
Service
La confianza de saber que es DEUTZ No. Pedito: 0312 0806 10

es DEUTZ siempre ha estado a la vanguardia de la
industria de fabricación de motores. Como marca
independiente, ofrecemos, a escala mundial, una
gama muy completa de motores diesel y de gas,
con potencias comprendidas entre 4kW y 7400kW.
Nuestros productos están estudiados para
satisfacer plenamente las exigencias de nuestros
clientes.
Más de 1.400.000 motores DEUTZ funcionan con
toda fiabilidad en distintas partes del mundo.
Estamos resueltos a mantener las elevadas pres-
taciones de nuestros motores y, por consiguiente,
la confianza y satisfacción de nuestros clientes. Por
ello, contamos con una red mundial de centros de
asitencia, cuya densidad corresponde a la
distribución de motores en las distintas regiones.
Así pues, DEUTZ no es tan sólo el nombre de un
motor fruto del genio creador. DEUTZ también
significa un paquete de servicios de apoyo para
garantizar un funcionamiento óptimo del motor y
una asistencia técnica en la que puede Ud. confiar.
El registro Sales & Service le ofrece una panorá-
mica de los centros DEUTZ en su zona geográfica, No. Pedito.: 0312 0807 (CD-ROM)
detallando, en particular, los productos de los que
se ocupa cada centro y la gama de servicios dispo-
nibles. Pero incluso cuando no se mencione un DEUTZ AG
producto determinado, puede Ud. estar seguro que Deutz-Mülheimer Str. 147-149
su centro de asistencia DEUTZ tendrá mucho gusto D-51057 Köln
en asesorarle y ayudarle en todo lo que pueda.
Téléfono: 0049-221-822-0
El registro se actualiza periódicamente. No dude en Obtenible a través de su servicio local corres- Telefax: 0049-221-822-5304
solicitar la última edición a su centro de asistencia pondiente o de: Telex: 8812-0 khd d
DEUTZ. http://www.deutz.de
DEUTZ AG
A su servicio.
Lista de peças sobresselentes
2011
Carimbo do vendedor
0297 9934
Número
do motor:
Inscreva aqui, por favor, o número do motor.

Facilitará, com isso, o andamento das questões
relacionadas com a assistência técnica, repa-
rações e peças sobresselentes.
Reservamo-nos o direito proceder a alterações

de ordem técnica na representação e nos dados
desta lista de peças sobresselentes que se tornem
neces-sárias para o aperfeiçoamento dos motores.
Toda e qualquer reimpressão e reprodução,
mesmo só em parte, requere a nossa autorização
por escrito.
1 pt © 2000
© 2000
Prefácio
de
en Prezado cliente: As peças e partes componentes relacionadas nesta
lista de peças sobresselentes serão utilizadas
fr Os motores refrigerados à agua DEUTZ foram
desenvolvidos para um espectro de aplicação
(uso a que se destinam) somente para a reparação
de motores Deutz da série designada.
vasto. Assegura-se ao mesmo tempo um O manual de instruções de serviço (trabalhos de
es atendimento das exigências particulares corres-
pondentes através da ampla oferta de variantes.
manutenção) e o manual de oficina (trabalhos de
reparação) proporcionam informações pormeno-
pt O Seu motor encontra-se equipado de acordo com o
rizadas quanto à montagem tecnicamente correcta
de peças sobresselentes. O fabricante não assume
caso de montagem, isto é, não estão embutidas no qualquer responsabilidade por danos ou lesões
it mesmo todas as peçass e partes componentes
representadas na Sua lista de peças sobresselentes.
pessoais resultantes da inobservãncia das
instruções correspondetes.
nl Embora os gráficos não se encontrem amplamente

representados com todos os pormenores, é possível
sv distinguir claramente cada uma das variantes, de
forma a encontrar-se facilmente a peça sobresse-
lente de importância para o Seu motor. A devida peça
da sobresselente é localizável em qualquer caso pelos
números do item, do grupo constructivo e do motor.
fn Quando do pedido de encomenda de peças sobres-

selentes queira, por favor, observar as nossas
no instruções para encomenda, a fim de podermos
fornecer-lhe rápida e seguramente as peças
sobresselentes requeridas de acordo com o tipo
el correspondente à última alteração actualizada.
Encontramo-nos com prazer a Sua disposição para

tr um aconselhamento no caso de quaisquer pedidos
de informação que nos dirigir.
ru
A Sua
ar DEUTZ
pl
© 2000 2 pt
Prefácio
de
Os motores diesel DEUTZ Peças e partes originais Peças e partes componentes en
substituíveis DEUTZ
fr
são produto de longos anos de pesquisas e desen- estão sujeitasàs mesmas exigências severas de As peças e as partes componentes
volvimento. O „know how“ consolidado assim ad-
quirido constitui, aliado às grandes axigências de
qualidade para os motores DEUTZ. Naturalmente
que se introduzem aperfeiçoamentos também nas
substituíveis DEUTZ são uma alter-
nativa económica para as peças
es
qualidade, a garantia para a fabricação de motores
com uma vida útil longa e um consumo reduzido
peças e partes originais para o melhora-mento
dos motores. Somente o emprego de peças e
sobresselentes originais DEUTZ.
Naturalmente que vigoram aqui, pt
de combustível. É compreensível que se deva partes originais fabricadas de acordo com os con- também, como para as peças novas, os padrões
obedecer também aos elevados requisitos de pre-
servação do meio ambiente.
hecimentos mais modernos poderá garantir um
funcionamento perfeito e elevada confiabilidade.
mais elevados de qualidade.
As peças e partes componentes substituíveis
it
DEUTZ são equivalentes na sua função e confiabili-
dade às peças sobresselentes DEUTZ. nl
sv
da
SERVICE Precaução com o motor em Amianto
funcionamento
fn
No caso da acorréncia de uma avaria operacional e Proceder aos trabalhos de manutenção e às repa- As vedações utilizadas neste
no
de possíveis consultas relacionadas com peças e rações apenas com o motor parado. Após termina- motor encontram-se isentas de
partes sobressalentes, queira dirigir-se a uma das
nossas representantes autorizadas do Service. O
dos os trabalhos haverá que montar de novo os di-
spositivos protectores eventulamente removidos.
amianto. Empregue, por favor, as
correspendentes peças e partes
el
nosso pessoal especialízado e bem treinado procu-
rara, em caso de uma avaria, proceder a uma repa-
No caso de trabalhos com o motor em funciona-
mento, a roupa de trabalho deverá estar bem aju-
sobressalentes quando dos trabal-
hos de manutenção e conserto. tr
ração rápida e tecnicamente eficiente, empregando stada ao corpo. Nunca se deverá deixar o motor a
peças e partes originais. trabalhar num recinto fechado, porque existe o pe-
rigo de intoxicação.
ru
ar
pl
3 pt © 2000
Descrição do motor
de
en 1. Placa do fabricante 2. Localização da placa do fabricante 3. Número de motor
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
O modelo A, o número do motor B e os dados de po- A placa do fabricante C encontra-se fixada ao O número do motor encontra-se gravado no cárter
no tência encontram-se gravados na placa do fabri-
cante. Quando da aquisição de peças sobres-
cárter. e na placa do fabricante.
selentes deverão ser indicados o modelo e o

el número do motor.
tr
ru
ar
pl
© 2000 4 pt
Encomenda de peças sobressalentes
de
Dados necessários para a encomenda: en
Encomenda de peças
Para encomendar as peças originais DEUTZ é
necessário indicar os seguintes dados: sobressalentes fr
- Nº do motor Nº do motor es
Nº de
- Nº de identificação Num. peças Nº - ident. Observações Módulo pt
- Nº de peças
Organização dos documentos

it
- As figuras representativas das peças sobres- nl
salentes estão agrupadas pelos módulos do
motor. sv
- Os elementos comostos são aprentados na
vista de conjunto do motor. da
- O Nº de identifiçao 06/59 é formado a partir do
número do módulo (por ex. 06) e da posição
Posição
fn
(por ex. 59):
Explicação dos símbolos

no
-06- Número dos elemento (p.ex. 06) el
000 Algarismo de mudança (p.ex. 000)
tr
96 Número de página (p.ex. 96)
Indicação transversal referente à página

ru
94 de continuação (p.ex. 94)
ar
A Símbolo de ligação
- introduzir sempre, no mínímo, em pares
(p.ex. A-A, B-B, C-C etc.)
pl
5 pt © 2000
Service
de
en A saber, é a DEUTZ. Nº de encomenda: 0312 0806
fr Desde sempre que a DEUTZ é responsável por

progressos revolucionários na construção de
motores. Como fabricante de motores indepen-
es dente oferecemos em todo o mundo uma completa
paleta de motores a Diesel e a gás numa gama de
pt potência de 4 a 7.400 kW. Os nossos produtos são
perfeitamente cortados à medida exacta das
exigências dos nossos clientes.
it Em todo o mundo mais de 1,4 milhões de motores
DEUTZ executam o seu serviço com segurança.
nl Queremos conservar a disponibilidade de aplicação
dos nossos motores e com ela a satisfação dos
sv nossos clientes. É por isso que estamos
representados em todo o mundo com uma rede de
associados competentes cuja consistência corresponde
da à distribuição regional dos nossos motores.
Deste modo, DEUTZ é não só o nome de motores com

fn espírito inventivo, como também de um completo
conjunto de serviços relacionados com o motor e de Nº de encomenda: 0312 0807 (CD-ROM)
no uma assistência técnica na qual você pode confiar.
O catálogo Sales & Service oferece-lhe um

el panorama sobre o associado da DEUTZ mais perto
de si, acerca das suas competências de produtos e A adquirir directamente no seu serviço de DEUTZ AG
da prestação de assistência técnica. Mas também assistência técnica ou na: Deutz-Mülheimer Str. 147-149
tr quando não se observa nenhuma competência
directa de produtos, o associado da DEUTZ continua
D-51057 Köln
ru a ajudá-lo com um aconselhamento competente. Telefone: 0049-221-822-0

Fax: 0049-221-822-5304
O catálogo é permanentemente actualizado; peça Telex: 8812-0 khd d
ar ao seu associado da DEUTZ a edição mais recente. http://www.deutz.de
A sua Deutz AG
pl
© 2000 6 pt
Listino parti di ricambio
2011
Timbro del concessionario
0297 9934
Numero del
motore:
Voglia annotare qui il numero del motore. In questo

modo faciliterà il disbrigo in caso di questioni
relative all’assistenza tecnica, alla riparazione ed
ai pezzi di ricambio.
Rispetto all’illustrazione ed alle indicazioni di

questa lista dei pezzi di ricambio, ci si riserva
quelle modifiche tecniche che sono necessarie
per migliorare i motori. Per la ristampa e la
riproduzione di qualsiasi tipo è necessaria la
nostra autorizzazione scritta.
1 it © 2000
© 2000
Rechts 1
Prefazione
de
en Egregio cliente, I componenti elencati in questa lista di pezzi di
ricambio devono essere utilizzati soltanto per la
fr i motori DEUTZ raffreddati ad agua sono stati svi-
luppati per un ampio spettro d’uso. Grazie ad una
riparazione di motori Deutz della serie denominata
(uso conforme alla destinazione).
vasta offerta di varianti viene garantito che verrà Il libretto di istruzioni (lavori di manutenzione) ed
es fatto fronte alle rispettive esigenze particolari. il manuale per officine (lavori di riparazione)
forniranno delucidazioni dettagliate sul montaggio
pt Il Suo motore è allestito secondo lo specifico caso
di montaggio, vale a dire che non tutti gli elementi
corretto dei pezzi di ricambio. Il fabbricante non si
assume nessuna responsabilità per danni o lesioni
ed i componenti illustrati nel Suo listino dei pezzi di a persone dovuti all’inosservanza delle relative
it ricambio sono integrati nel Suo motore. istruzioni.
Nonostante i grafici non siano illustrati con tutti i

nl dettagli, si possono distinguere chiaramente le
singole varianti, così che è facile trovare con facilità
sv il pezzo di ricam-bio importante per il Suo motore.
In ogni caso verrà rilevato il pezzo di ricambio
giusto tramite numero di posizione, di gruppo di
da assemblaggio e di motore.
Per l’ordinazione di pezzi di ricambio voglia osserva-

fn re le nostre indicazioni per l’ordinazione al fine di
permetterci di fornirle in modo celere e sicuro i
no pezzi di ricambio necessari nella relativa versione,
conforme all’ultima modifica.
el Siamo a Vs. completa disposizione per eventuali

chiarimenti.
tr Sua
ru DEUTZ AG
ar
pl
© 2000 2 it
2 Links
Prefazione
de
I motori Diesel DEUTZ I pezzi di ricambio DEUTZ Componenti intercambiali DEUTZ en
fr
sono il prodotto di numerosi anni di ricerca e sono soggetti alle stesse severe esigenze quali- I componenti intercambiabili DEUTZ
sviluppo. Il solido know how così ottenuto in
combinazione con elevate esigenze qualitative è la
tative poste ai motori DEUTZ. I perfezionamenti
atti a migliorare i motori vengono naturalmente
sono un’alternativa economica ai
pezzi di ricambio originali.
es
garanzia per la fabbricazione di motori aventi
lunga durata, elevata affidabilità ed un basso
introdotti anche per i pezzi di ricambio originali.
Soltanto l’uso di pezzi di ricambio originali, fab-
Naturalmente anche qui, come per i
pezzi nuovi, valgono massimi criteri pt
consumo di combustibile. E’naturale che si faccia bricati secondo le più attuali conoscenze, offre la qualitativi. I componenti intercambiablili DEUTZ
fronte anche alle elevate esigenze a favore della
protezione ambientale.
garanzia di un perfetto funzionamento e di elevata
affidabilità.
sono equivalenti ai pezzi di ricambio per ciò che
concerne il loro funzionamento ed affidabilità.
it
nl
sv
da
SERVICE Prudenza con il motore acceso Ambianto
fn
In caso di avarie o richieste di ricambi, rivolgersi Eseguire i lavori di manutenzione o di riparazione Le guarnizioni utilizzate per questo
no
immediatamente ai nostri Centri di Assistenza solo con motore spento. Al termine dei lavori ri- motore sono senti da amianto.
autorizzati. Per non diminuire la sicurezza di
funzionamento, tutti i lavori devono essere
montare i dispositivi di sicurezza eventualmente
asportati. Per lavori da eseguire con il motore ac-
Per i lavori di manutenzione e di
riparazione fate uso degli appositi
el
effettuati da personale specializzato servendosi
dell’impiego di ricambi originali.
ceso, l’abbigliamento da lavoro deve aderire bene
al corpo. Fare rifornimento di combustibile solo
ricambi.
tr
con motore spento. Non lasciare il motore acceso
in locali chiusi – pericolo di avvelenamento. ru
ar
pl
3 it © 2000
Rechts 3
Descrizione del motore
de
en 1. Targhetta di fabbricazione 2. Posizione della targhetta di 3. Numero del motore
fr fabbricazione
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Il tipo di costruzione A, il numero del motore B ed La targhetta di fabbricazione C è fissata all’incastel- Il numero del motore è stampigliato sia
no i dati tecnici sono stampigliati sulla targhetta di
fabbricazione. Per l’acquisto di pezzi di ricambio,
latura. sull’incastellatura come pure sulla targhetta di
fabbricazione.
bisogna indicare il tipo di costruzione ed il numero
el del motore.
tr
ru
ar
pl
© 2000 4 it
4 Links
Ordinazione di pezzi di ricambio
de
Dati di ordinazione en
Ordinazione di pezzi
Per l’ordinazione di pezzi di ricambio originali
DEUTZ, indicare sempre i seguenti dati:
di ricambio fr
- No. del motore No. del motore: es
- Codice d’identificazione No. Cod.
- Unità
progr. Unitá d’identif. Note Gruppo construttivo pt
Struttura della docomentazione it
- Le tavole di questa lista dei pezzi di ricambio
sono suddivise secondo i gruppi costruttivi nl
dei motori
- Gli elementi costruttivi sono specificati nella

sv
vista panoramica del motore
- Il codice d’identificazione 06/59 è costituito dal

da
gruppo costruttivo (per es. 06) e dalla posizione
(per es. 59)
Posizione
fn
Legenda no
Numero dell’elemento costruttivo
-06- (ad esempio 06) el
000 Numero variabile (ad esempio 000)
Numero della pagina (ad esempio. 96)

tr
96
94
Riferimento incrociato alla pagina di ru
continuazione (ad esempio 94)
Simbolo di collegamento
ar
A - compare sempre almeno a coppie
(ad esempio A-A, B-B, C-C, ecc.) pl
5 it © 2000
Rechts 5
Service
DEUTZ: un nome che vuol dire eccellenza! No. d’ordine 0312 0806 10
DEUTZ, da sempre sinonimo di innovazione nel
settore della fabbricazione dei motori, è un
fabbricante indipendente che offre sul mercato
mondiale una gamma completa di motori diesel ed
a gas di potenza compresa fra 4 e 7400 kW. Noi
forniamo prodotti perfettamente adatti alle
specifiche esigenze dei nostri clienti.
Oggi, più di 1,4 milioni di motori DEUTZ sono in

attività in tutto il mondo. Noi perseguiamo un
duplice obiettivo: garantire la massima affidabilità
dei nostri prodotti e garantire un elevato livello di
soddisfazione ai nostri clienti. Ecco perché
abbiamo istituito una rete mondiale di partner, la cui
densità è funzione diretta del numero di motori in
attività in ciascuna regione.
DEUTZ non è solamente un marchio innovatore di

motori, ma anche una gamma completa di servizi in
grado di accentuare le loro caratteristiche di affi-
dabilità ed un nome su cui potrete sempre contare.
Il registro Sales & Service vi fornisce una pano-

ramica dei partner DEUTZ più vicini, inclusa la
No. d’ordine 0312 0807 (CD-ROM)
gamma di servizi offerti e le famiglie di prodotti per
cui essi possono assicurarvi una manutenzione DEUTZ AG
specializzata. Qualora non potessero fornirvi un Deutz-Mülheimer Str. 147-149
aiuto diretto, potranno in ogni caso consigliarvi con D-51057 Köln
competenza.
Telefono: 0049-221-822-0
Il registro è sottoposta ad un regolare aggior- Reperibile attraverso il Vostro Partner Service Telefax: 0049-221-822-5304
namento. Se necessario, potrete ottenerne l‘edizione locale oppure presso la: Telex: 8812-0 khd d
più recente rivolgendovi al vostro partner DEUTZ. http://www.deutz.de
Il Vostro DEUTZ AG
Onderdelenlijst
2011
Stempel handelaar
0297 9934
Motornummer:
Geeft u hier a.u.b. het motornummer aan. De behan-

deling van klantenservice-, reparatie- en onderde-
lenkwesties wordt daardoor vereenvoudigd.
Wat de betreft de tekeningen en gegevens in deze

onderdelenlijst blijven technische veranderingen
die ter verbetering van de motoren noodzakelijk
worden, voorbehouden. Elke vorm van nadruk of
vermenigvuldiging, ook bij wijze van uittreksel,
mag uitsluitend met onze schriftelijke toestemming
plaatsvinden.
1 nl © 2000
© 2000
Rechts 1
Voorwoord
de
en Geachte klant, De constructiedelen in deze onderdelenlijst mogen
alleen worden gebruikt worden reparatie van Deutz
fr de vattengekoelde DEUTZ-motoren zijn ontwikkeld voor
een breed spectrum aan toepassingsmogelijkheden.
motoren uit de vermelde bouwserie (gebruik
volgens de voorschriften).
Daarbij wordt door een uitgebreid aanbod variaties Uitvoerige informatie over de correcte inbouw van
es gewaarborgd, dat steeds kan worden voldaan aan
de desbetreffende speciale vereisten.
onderdelen is te vinden in de gebruiksaanwijzing
(onderhoudswerkzaamheden) en de
pt Uw motor is voor de individuele inbouwsituatie uit-
werkplaatshandleiding (reparaties). Voor schade
of persoonlijk letsel dat te wijten is aan niet-
gerust. Dat wil zeggen dat niet alle onderdelen uit de naleving van de desbetreffende voorschriften, is de
it lijst en niet alle componenten voor uw motor van
toepassing zijn.
fabrikant niet aansprakelijk.
nl Hoewel de grafieken niet met alle details weeggege-

ven zijn, kunnen de verschillende uitvoeringen
sv duidelijk onderscheiden worden, zodat u het voor uw
motor rele-vante onderdeel gemakkelijk kunt vinden.
Via positie-, constructie- en motornummer wordt
da in ieder geval het juiste onderdeel bepaald.
Let u bij de bestelling van onderdelen a.u.b. op

fn onze bestelgegevens. Dan kunnen wij u snel en
betrouwbaar de nodige onderdelen op de meest
no actuele stand in overeenstemming met de
uitvoering leveren.
el Voor nadere inlichtingen staan we U graag met

raad en daad terzijde.
tr Met vriendelijke groeten

ru DEUTZ AG
ar
pl
© 2000 2 nl
2 Links
Voorwoord
de
DEUTZ-Dieselmotoren DEUTZ Onderdelen DEUTZ tweedehands componenten
en
fr
zijn het produkt van vele jaren research en enginee- ondergaan dezelfde strenge kwaliteitscontroles als Tweedehands DEUTZ componen-
ring. Het hierdoor gewonnen, gefundeerde know
how in verbinding met hoge kwaliteitseisen is de
de DEUTZ motoren. Nieuwe ontwikkelingen ter
verbetering van de motoren vinden natuurlijk ook
ten vormen een voordelig alter-
natief voor originele onderdelen.
es
garantie voor de vervaardiging van motoren met
een lange levensduur, hoge betrouwbaarheid en
hun neerslag bij vervangende DEUTZ onderdelen.
Alleen het gebruik van originele DEUTZ onderdelen
Natuurlijk gelden ook hier, net als
bij nieuwe onderdelen, zeer hoge kwaliteitsmaat- pt
een laag brandstofverbruik. Het is vanzelfsprekend die aan de nieuwste ontwikkelingen zijn aangepast, staven. Wat functie en betrouwbaarheid betreft, zijn
dat ook aan de hoge eisen met betrekking tot de
milieubescherming voldaan wordt.
garanderen een onberispelijke functie en een hoge
betrouwbaarheid.
tweedehands DEUTZ componenten gelijkwaardig
aan nieuwe onderdelen.
it
nl
sv
da
SERVICE Voorzichtig bij draaiende motor Asbest
fn
Wendt U zich bij berijfsstoringen en bij vragen om- Onderhoudswerkzaamheden en reparaties alleen De pakkingen in deze motor bevat-
no
trent reserveonderdelen tot een van onze Service- bij uitgeschakelde motor doorvoeren. Eventueel ten geen asbest. Gebruikt u bij
vertegenwoordigingen. Ons geschoold vakperso-
neel zorgt in geval van defecten voor snelle en
verwijderde beschermplaten enz. moeten na de
werkzaamheden weer gemonteerd worden. Bij
onderhouds en reparatiewerk-
zaamheden a.u.b. onderdelen van
el
vakkundige reparatie met originele onderdelen. werken aan de draaiende motor moet nauw slui-
tende werkkleding worden gedragen. Motor nooit
dezelfde kwaliteit.
tr
in gesloten ruimten laten lopen – vergiftigingsge-
vaar.
ru
ar
pl
3 nl © 2000
Rechts 3
Beschrijving van de motor
de
en 1. Firmaplaat 2. Plaat van de firmaplaat 3. Motornummer
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
De constructievorm A, het motornummer B en de De firmaplaat C is aangebracht aan de carter. Het motornummer is op de carter en op de firma-
no vermogensgegevens zijn op de firmaplaat
gestempeld. Bij bestelling van onderdelen moeten
plaat gestempeld.
constructieserie en motornummer worden aan-

el gegeven.
tr
ru
ar
pl
© 2000 4 nl
4 Links
Bestelling von onderdelen
de
Bestelgegevens en
Bestellen van
Bij bestelling van originele DEUTZ onderdelen
dienen de volgende gegevens verstrekt te worden: onderdelen fr
- motornummer Motornr.: es
- identificatienummer Nr. Stuks Ident.nr. Opmerking module pt
- aantal
it
Gebruiksaanwijzing voor documentatie
- De afbeeldingen in deze onderdelenlijst zijn
nl
geordend naar deelsamenstelling.
sv
- De constructiegroepen zijn in het overzicht van
de motoren vermeld.
da
- Het identificatienummer (bijv. 06/59) is
opgebouwd uit de deelsamenstelling (bijv. 06),
gevolgd door de positie (bijv. 59).
positic
fn
Verklaring van de symbolen
no
-06- Nummer van de constructiegroep (b.v. 06) el
000 Modificatie cijfer (b.v. 000)
tr
96 Paginanummer (b.v. 96)
Kruisverwijzing naar de volgende pagina

ru
94 (b.v. 94)
ar
A Anslutningssymbol
- verschijnt altijd ten minste paarsgewijs
(b.v. A-A, B-B, C-C etc.)
pl
5 nl © 2000
Rechts 5
Service
Te weten, het is DEUTZ. Bestelnr.: 0312 0806 10

nl Van oudsher staat Deutz in verband met baan-
brekende ontwikkelingen in de motorconstructie.
Als onafhankelijke motorenfabrikant bieden wij
wereldwijd een compleet assortiment van diesel-
en gas-motoren met een vermogen van 4 tot
7.400 kW aan. Onze producten zijn voortreffelijk op
de eisen van onze klanten afgestemd.
Wereldwijd verrichten meer dan 1,4 miljoen DEUTZ

motoren precies hun functie. Wij willen de
bedrijfsvaardigheid van onze motoren en daardoor
de tevredenheid van onze klanten bewaren. Om die
redenen zijn wij wereldwijd vertegenwoordigd met
een net van competente partners waarvan de
dichtheid met de regionale distributie van onze
motoren overeenstemt.
Zo is DEUTZ niet alleen de naam voor inventieve

motoren maar ook voor een compleet prestatie-
pakket omtrent de motor en een service waarop u
kunt vertrouwen.
Het register Sales & Service geeft u een overzicht

over de DEUTZ partners in uw buurt, over hun
product-competenties en serviceprestaties. Maar Bestelnr.: 0312 0807 (CD-ROM)
ook als er geen directe product-competentie is
vermeldt, helpt de DEUTZ partner u verder met een DEUTZ AG
competent advies. Deutz-Mülheimer Str. 147-149
D-51057 Köln
Het register wordt permanent geactualiseerd; Verkrijgbaar via uw competente servicepartner ter
vraag bij uw DEUTZ partner naar de meest recente plaatse of bij: Tel.: 0049-221-822-0
uitgave. Fax: 0049-221-822-5304
Telex: 8812-0 khd d
http://www.deutz.de
Uwe DEUTZ AG
Reservdelslista
2011
Närmaste DEUTZ-representant
0297 9934 sv
Motornumret:
För in motornumret här. Du underlättar härigenom

lösning av service-reparations- och reservdelsfrå-
gor.
Vi förbehållar oss rätt till förbättringar av motorerna

utan att därför ändra i denna reservdelslista. För ef-
tertryck och kopiering av något slag fordras vårt
skriftliga medgivande.
1 sv © 2000
© 2000
Rechts 1
Förord
de
en Bäste kund, De i denna reservdelslista upptagna komponenter
ska endast användas vid reparationer på Deutz-
fr DEUTZ vaterkylda motorer har utvecklats för ett
stort användningsområde. Därvid har genom
motorer av angiven typ.
Ur instuktionsboken framgår utförligt hur
många varianter säkerställts att olika speciella for- reservdelarna ska monteras. För motor- och
es dringar uppfylls. personskador som orsakas av felmontering
ansvaras ej.
pt Din motor är utrustad för motsvarande inbyggnad,
d v s alla i reservdelslistan upptagna komponenter
finns ej med på Din motor.
it Trots att alla detaljer inte framgår kan de olika vari-
anterna urskiljas så att delarna för Din motor lätt går
nl att hitta. Med komponentbild- och motornummer
får man i varje fall fram rätt reservdel.
sv Observera vid beställning av reservdelar våra anvis-
ningar så att dessa snabbt och säkert kan levereras
da i senaste utförande.
Vid förfrågningar står vi gärna förfogande.

fn
DEUTZ AG
no
el
tr
ru
ar
pl
© 2000 2 sv
2 Links
Förord
de
DEUTZ-dieselmotorer DEUTZ-reservdelar DEUTZ utbyteskomponenter en
fr
är produkter av årslånga forskningar och utveck- underkastas lika stränga kvalitetsfordringar som Deutz utbyteskomponenter är ett
lingar. Därigenom vunnet know how tillsammans
med höga kvalitetsfordringar är garanti för tillver-
DEUTZ-motorerna. Vidareutveckling för förbätt-
ring av motorerna görs naturligtvis också på ori-
prisvärt alternativ till original-
reservdelar. Här gäller självklart
es
kning av motorer med lång livslängd, hög tillförlit-
lighet och låg bränsleförbrukning. Självklart upp-
ginal reservdelar. Bara användning av de senaste
originalreservdelar garanterar rätt funktion och
öckså som för nya delar högsta
kvalitet. DEUTZ utbyteskomponen- pt
fylls också kraven på miljöskydd. hög tillförlitlighet. ter är i funktion och tillförlitlighet likvärdiga med
Deutz reservdelar. it
nl
sv
da
SERVICE Försiktighet vid motor som är igång Asbest
fn
Vänd er till en av våra servicerepresentanter vid Skötsel eller reparationer får bara utföras vid stilla- Tätningar som används i denna
no
störningar och reservdelsproblem. Vår specialutbil- stående motor. Montera ev borttagna skydd efter motor är asbestfria. Använd så-
dade personal reparerar snabbt och riktigt med
originalreservdelar vid behov.
avslutat arbete. Se vid arbete med motor som är
igång till att arbetskläder ej sitter löst.
dana reservdelar även vid under-
hålls- och reparationsåtgärder.
el
Tanka alltid vid stillastående motor. Kör aldrig mo-
tor i slutna rum – förgiftningsrisk. tr
ru
ar
pl
3 sv © 2000
Rechts 3
Motorbeskrivning
de
en 1. Typskylten 2. Typskyltens placering 3. Motornummer
fr
es
pt
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 1
fn
Typen A, motornumret B och motordata finns på Typskylten C är fäst på vevhuset. Motornumret är instämplat på vevhuset och på
no typskylten. Vid reservdelsbeställning måste typ och
motornummer anges.
typskylten.
el
tr
ru
ar
pl
© 2000 4 sv
4 Links
Beställning av reservdelar
de
Beställningsuppgifter en
För beställning av DEUTZ original reservdelar krävs
följande uppgifter:
Reservdelsbeställning fr
- Motor-nr. Motornr.: es
- Id-nr. Löpnr. Aantal Id-nr. Anmärkning Funktionsgrupp pt
- Antal
it
Dokumentationens uppbyggnad
nl
- Illustrationerna i denna reservdelslista är
sorterade enligt motorns funktionsgrupper. sv
- Konstruktionsgrupperna kommer fram i motor-
listan. da
- Id-numret 06/59 består av funktionsgrupp
(t.ex. 06) och position (t.ex.59).
Position
fn
Symbolerförklaring
no
-06- Konstruktionsgruppnummer (t.ex. 06) el
000 Förändringsnummer (t.ex. 000)
tr
96 Sidnummer (t.ex. 96)
Korsreferens på fortsättningssidan
ru
94 (t.ex. 94)
ar
A Anslutningssymbol
- kommer alltid fram parvis
(t.ex. A-A, B-B, C-C, o.s.v.)
pl
5 sv © 2000
Rechts 5
Service
Att veta, det är DEUTZ. 10

Sedan länge står DEUTZ för banbrytande Beställningsnr: 0312 0806
utveckling inom motorkonstruktion. Som
oberoende tillverkare av motorer erbjuder vi ett
komplett urval av diesel- och gasmotorer inom ett
effektområde på 4 till 7 400 kW över hela världen.
Våra produkter är perfekt anpassade efter våra
kunders krav.
I hela världen gör fler än 1,4 miljoner motorer från

DEUTZ sin trogna tjänst. Vi vill behålla våra
motorers användningsberedskap och därmed
våra kunders belåtenhet. Därför representeras vi
över hela världen via ett nät av kompetenta
partners, så tätt att det motsvarar den regionala
spridningen av våra motorer.
På så vis är DEUTZ inte bara namnet på motorer

med uppfinningslust. Utan även för ett komplett
tjänstepaket runt om hela motorn och en service
som går att lita på.
Registret Sales & Service erbjuder en överblick

över DEUTZ partners i din egen närhet, över deras
produktansvar och servicetjänster. Men även om
inget direkt produktansvar finns, så hjälper DEUTZ Beställningsnr: 0312 0807 (CD-ROM)
partner till med kompetent rådgivning.
Registret uppdateras ständigt; fråga din DEUTZ Kan beställas hos er lokala Deutz-partner eller hos: DEUTZ AG
partner efter den senaste versionen. Deutz-Mülheimer Str. 147-149
D-51057 Köln
Ihre DEUTZ AG Telefon: 0049-221-822-0

Telefax: 0049-221-822-5304
Telex: 8812-0 khd d
http://www.deutz.de
Reservedelsliste
2011
Forhandlerens stempel
0297 9934
Motornummer:
Notér motornummeret her. Derved lettes afvik-

lingen i forbindelse med serviceværksted, repara-
tion og bestilling af reservedele.
Ret til tekniske ændringer, som bliver nødvendige til

forbedring af motorerne, forbeholdes. Eftertryk og
mangfoldiggørelse af enhver art, også i uddrag, kun
tilladt med vores skriftlige samtykke.
1 da © 2000
© 2000
Forord
de
en Kære kunde! De i denne reservedelsliste angivne komponenter
må kun anvendes til reparation af Deutz motorer i
fr De væskekølede motorer fra firmaet DEUTZ er udvik-
let til et bredt anvendelsesspektrum. Derved sikres
den anførte serie (formålsrelevant anvendelse).
Detaljer vedrørende den korrekte montering af
det på grund af det omfattende udbud af varianter, reservedele fremgår af instruktionsbogen (service)
es at de indivi-duelle specielle krav kan opfyldes. samt værkstedshåndbogen (reparation). Produ-
centen påtager sig intet ansvar for skader på
pt Deres motor er udstyret, så den svarer til brugstil-
fældet; d.v.s. at ikke alle elementer og komponenter,
personer eller ting som følge af, at bestemmelserne
i den relavante vejledning ikke er overholdt.
som er afbildet i denne reservedelsliste, er monteret
it på Deres motor.
Selv om de grafiske afbildninger ikke kan vises med

nl alle detaljer, kan man tydeligt se forskel på de enkelte
varianter, så De let kan finde de reservedele, som er
sv relevante til Deres motor. Ved hjælp of positions-,
type- og motornummeret kan man altid finde frem
til den rigtige reservedel.
da Første gang De bestiller reservedele, bedes De
bemærke vore bestillingshenvisninger, så vi hurtigt
fn og korrekt kan finde frem til de nødvendige reserve-
dele i den udfø-relse, som svarer til den nyeste
no ændringstilstand.
Vi står gerne til rådighed, hvis De har spørgsmål.

el
Deres
tr DEUTZ AG
ru
ar
pl
© 2000 2 da
Forord
de
DEUTZ-dieselmotorer Original dele DEUTZ udskiftningskomponenter en
fr
er produktet af mange års forskning og udvikling. underligger de samme strenge kvalitetskrav som DEUTZ-udskiftningskomponenter
Det velunderbyggede knowhow, vi dermed har vun-
det, i forbindelse med høje kvalitetskrav er Deres
DEUTZ-motorerne. Videreudviklinger til forbedring
af motorerne bliver naturligvis også anvendt ved
er et prisbilligt alternativ til origi-
nale dele. Selvfølgelig gælder
es
garanti for en produktion af motorer med lang leve-
tid, høj pålidelighed og lavt brændstofforbrug. Det
original dele. Kun hvis man anvender originale
dele, som er udfærdiget efter de nyeste erkendels-
også her de højeste kvalitetskrav
– som ved de nye dele. DEUTZ- pt
er en selvfølge, at de høje krav mht. beskyttelsen af er, har man sikkerhed for en upåklagelig funktion udskiftningskomponenter fungerer lige så godt
miljøet også opfyldes. og høj pålidelighed. og er lige så pålidelige som originale dele. it
nl
sv
da
SERVICE Forsigtig, når motoren løber Asbest
fn
I tilfælde af driftsforstyrrelser og ved reservedels- Vedligeholdelsesarbejder og reparationer må kun Pakningerne, som er anvendt til
no
spørgsmål kan De henvende Dem til en af vores an- gennemføres, når motoren er slået fra. Evt. fjernede denne motor, er asbestfrie. An-
svarlige service-repræsentationer. Vores skolede
fagpersonale sørger i tilfælde af skader for en hurtig
beskyttelsesanordninger skal atter monteres på,
når arbejderne er afsluttet. Ved arbejder med løb-
vend venligst ved vedligehol-
delses- og reparationsarbejde
el
og faglig korrekt istandsættelse under anvendelse
af originale dele.
ende motor må man ikke bære løsthængende tøj.
Der må kun fyldes brændstof på med motoren slået
tilsvarende reservedele.
tr
fra. Lad aldrig motoren løbe i lukkede rum – fare for
forgiftning. ru
ar
pl
3 da © 2000
Motorbeskrivelse
de
en 1. Firmenskilt 2. Firmaskiltets placering 3. Motornummer
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Typen A, motornummeret B og ydelsesdataene er Firmaskiltet C er fastgjort på krumtaphuset. Motornummeret er stemplet ind på krumtaphuset
no stemplet ind på firmaskiltet.
Ved bestilling af reservedele skal man angive type
og på firmaskiltet.
og motornummer.
el
tr
ru
ar
pl
© 2000 4 da
Bestillingsangivelser
de
Bestillingsangivelser en
Ved bestillingen af originale DEUTZ-dele er det
nødvendigt med følgende angivelser:
Bestillingsangivelser fr
- motor-nr. Motor-nr.: es
- ident.-nr lb. nr. antal ident.-nr. anmærkning komponent pt
- antal
it
Dokumentationens opbygning nl
- Billederne i denne reservedelsliste er sorteret
efter motor-komponenter. sv
- Delmontagerne findes i motoroversigten.
da
- Ident-nr. 06/59 er opbygget af komponent
(f.eks. 06) og position (f.eks. 59).
position
fn
Symbolforklaring
no
-06- delmontagenummer (f.eks. 06) el
000 ændringsciffer (f.eks. 000)
tr
96 sidenummer (f.eks. 96)
krydshenvisning til næste side

ru
94 (f.eks. 94)
ar
A tilslutningssymbol
- optræder altid mindst parvis
(f.eks. A-A, B-B, C-C osv.) pl
5 da © 2000
Service
de
en Man ved, det er DEUTZ. Bestillings-nr.: 0312 0806
fr Fra tidernes morgen har DEUTZ været

ensbetydende med banebrydende udviklinger
inden for fremstillingen af motorer. Som uafhængig
es motorfabrikant tilbyder vi over hele verden et
komplet spektrum af diesel- og gasmotorer med en
pt effekt på 4 til 7.400 kW. Vore produkter er perfekt
skræddersyet efter vore kunders behov.
it Over hele verden udretter mere end 1,4 millioner

DEUTZ-motorer deres arbejde til alles tilfredshed.
Vi ønsker at bevare vore motorers
nl anvendelsesberedskab og dermed også vore
kunders tilfredshed. Derfor er vi over hele verden
sv repræsenteret af et helt net af kompetente partnere,
hvis tæthed svarer til vore motorers regionale
fordeling.
da Således er DEUTZ ikke kun navnet på motorer til
stadig nye opgaver, men også på en komplet
fn servicepakke med hensyn til alt, hvad der har med
motorer at gøre, og med en service, De kan stole på. Bestillings-nr.: 0312 0807 (CD-ROM)
no Registret Sales & Service giver Dem et overblik
over DEUTZ-partnerne i Deres egn, over disses
el produkt-kompetancer og service-ydelser. Men
selvom der ikke direkte er angivet nogen produkt- Kan købes over Deres ansvarlige service-partner på DEUTZ AG
kompetance, hjælper DEUTZ-partneren Dem videre stedet eller over: Deutz-Mülheimer Str. 147-149
tr med en kompetent rådgivning. D-51057 Köln
ru Registret bliver hele tiden aktualiseret; bed Deres

DEUTZ-partner om den nyeste udgave.
Telefon: 0049-221-822-0
Telefax: 0049-221-822-5304
Telex: 8812-0 khd d
ar Deres DEUTZ AG
http://www.deutz.de
pl
© 2000 6 da
Varaosaluettelo
2011
Liikkeen leima
0297 9934
Mottorinumero:
Merkitse tähän moottorinumero. Sen ilmoittaminen

helpottaa asioiden käsittelyä huolto-, korjaus- ja
varaosakysymyksien yhteydessä.
Tämän varaosaluettelon kuvauksien ja tietojen suh-

teen pidätämme oikeuden muutoksiin, jotka ovat
tarpeellisia moottorin teknisen kehityksen kannalta.
Kaikenlaiseen jälkipainosten ja kopioiden tekoon,
myös osittain, tarvitaan kirjallinen lupamme.
1 fn © 2000
© 2000
Rechts 1
Esipuhe
de
en Hyvä asiakas Tässä varaosaluettelossa lueteltuja komponentteja
tulee käyttää vain ilmoitetun tyyppisten Deutz-
fr Ilmajäähdytteiset DEUTZ-moottorit on kehitetty
laajaa käyttäjäkuntaa silmälläpitäen. Niinpä tarjolla
moottoreiden korjaustöissä (käyttötarkoituksen
mukainen käyttö).
on laaja valikoima moottorivaihtoehtoja, jotka Käyttöohjeesta (kohdasta Huoltotyöt) ja
es täyttävät asiakkaiden vaihtelevat moottoritarpeet. korjaamokäsikirjasta (kohdasta Korjaustyöt) käy
yksityiskohtaisesti ilmi, kuinka varasoat
pt Moottorinne on toimitettu tietyin varustein, eivätkä
kaikki tässä varaosaluettelossa esiintyvät osat vält-
asennetaan asianmukaisesti. Valmistaja ei vastaa
vahingoista tai henkilöiden loukkaantumisista,
tämättä kuulu moottorinne varusteisiin. jotka johtuvat siitä, että vastaavaa ohjetta ei ole
it Vaikka kaaviokuvat eivät sisällä kaikkia yksityiskoh-
noudatettu.
tia, eri vaihtoehdot on kuitenkin helppo erottaa toi-

nl sistaan moottorillenne tärkeiden varaosien tunni-
stamiseksi. Positio, rakenneryhmä- ja moottorinu-
sv meron avulla pystytään joka tapauksessa toimitta-
maan oikea varaosa.
da Varaosia tilattessa on noudatettava annettuja tilau-

sohjeita, jotta pystymme nopeasti ja varmasti toimit-
tamaan tarvittavat, kyseisen mallin viimeisintä tek-
fn nistä kehitystä vastaavat varaosat.
no Annamme mielellään lisätietoja ja vastaamme

kysymyksiinne
el DEUTZ AG
tr
ru
ar
pl
© 2000 2 fn
2 Links
Esipuhe
de
DEUTZ dieselmoottorit DEUTZ varaosat DEUTZ vaihto-osat en
fr
ovat monien vuosien tutkimuksen ja kehittelyn tu- täyttävät samat, tiukat laatuvaatimukset kuin DEUTZ-vaihto-osat ovat edullinen
los. Näin saavutettu know-how yhdistyneenä kor-
keisiin laatuvaatimuksiin on tae pitkäikäisten, luo-
DEUTZ-moottoritkin. Moottorien parantamiseen
käytettyä kehitystä sovelletaan myös DEUTZ
vaihtoehto alkuperäisille DEUTZ
varaosille.
es
tettavien ja vähän polttoainetta kuluttavien mootto-
reiden valmistukselle. On itsestään selvää, että
varaosiin. Moitteeton toiminta ja luotettavuus on
taattu käyttämällä ainoastaan viimeisimmän teknii-
On myös itsestään selvää, että
näille osille asetetaan samat kor- pt
myös tarkat ympäristön suojelua koskevat mää- kan mukaan valmistettuja alkuperäisiä DEUTZ keat laatuvaatimukset kuin uusille osillekin. Toi-
räykset on otettu huomioon. varaosia. minnaltaan ja luotettavuudeltaan DEUTZ vaihto-
osat ovat samanarvoisia DEUTZ varaosien kanssa.
it
nl
sv
da
SERVICE Varo moottorin käydessä Asbesti
fn
Käyntihäiriöissä ja varaosakysymyksissä käänty- Huolto- tai korjaustyöt saa suorittaa ainoastaan Tässä moottorissa käytetyissä tii-
no
kää DEUTZ-edustajanne puoleen. Vauriotapauk- moottorin ollessa pysäytettynä. Mahdollisesti irro- visteissä ei ole asbestia.
sessa koulutettu henkilökunta huolehtii nopeasta ja
asianmukaisesta korjauksesta käyttämällä DEUTZ-
tetut suojalaitteet on asennettava töiden päätyttyä
jälleen paikoilleen. Huollettaessa käyvää moottoria
Huolto- ja korjaustöissä pyy-
dämme käyttämään vastaavia va-
el
osia. työvaatetus ei saa olla liian väljä. Moottori on py-
säytettävä tankkauksen ajaksi. Moottoria ei saa
raosia.
tr
koskaan käyttää suljetuissa tiloissa – myrkytys-
vaara. ru
ar
pl
3 fn © 2000
Rechts 3
Moottorin kuvaus
de
en 1. Tyyppikilpi 2. Tyyppikilven paikka 3. Moottorinumero
fr
es
pt
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Moottorimalli A, moottorinumero B ja tehoarvot on Tyyppikilpi C on kiinnitetty kampikammioon. Moottorinumero on stanssattu sekä kampikam-
no stanssattu tyyppikilpeen.
Varaosia tilattaessa on moottorimalli ja moottorinu-
mioon että tyyppikilpeen.
mero ilmoitettava tilauksen vastaanottajalle.

el
tr
ru
ar
pl
© 2000 4 fn
4 Links
Varaosatilaus
de
Tilaustiedot en
Alkuperäisten DEUTZ-varaosien tilauksen
yhteydessä on ilmoitettava seuraavat tiedot:
Varaosatilaus fr
- moottori-nro Moottori-nro: es
- ident.-nro Jks.nro Kpl Ident.-nro Huomautus Rakenneryhmä pt
- kappalemäärä
it
Dokumentaation rakenne
- Tämän varaosaluettelon kuvat on ryhmitelty
nl
moottorin rakenneryhmien mukaan.
sv
- Rakenneryhmät käyvät selville moottorin
listasta.
da
- Identifioimis- eli tunnistusnumero 06/59
koostuu rakenneryhmästä (esim. 06) ja
osanumerosta (esim. 59).
Osanumero
fn
Symbooliselvitys
no
-06- Rakennerymänumero (esim. 06) el
000 Muutosnumero (esim. 000)
tr
96 Sivunumero (esim. 96)
Ristivittaus jatkosivulla
ru
94 (esim. 94)
ar
A Liitäntäsymbooli
- ilmenee aina vähintään parittain
(esim. A-A, B-B, C-C, j.n.e.)
pl
5 fn © 2000
Rechts 5
Service
de
en Hyvä tietää, se on DEUTZ. Tilaus-nro: 0312 0806
fr DEUTZ on edustanut jo ammoisista ajoista saakka

uraauurtaavia uudistuksia moottorinrakennus-
alalla. Puolueettomana moottorinvalmistajana tarjo-
es amme ympäri maailmaa kokonaisen valikoiman
diesel- ja kaasumoottoreita, joiden suorituskyky
pt vaihtelee välillä 4 - 7.400 kW. Tuotteemme on
sovitettu täydellisesti asiakkaittemme vaatimusten
mukaan.
it Yli 1,4 miljoonaa DEUTZ-moottoria täyttää
ympäri maailmaa luotettavasti tehtävänsä.
nl Tarkoituksenamme on säilyttää moottoreidemme
käyttövalmius ja täten asiakkaittemme
sv tyytyväisyys. Tästä syystä olemme edustettuina
ympäri maailmaa asiantuntevien edustajien
muodostamalla verkolla, jonka tiheys vastaa
da moottoreidemme alueellista levinneisyyttä.
DEUTZ-nimi ei merkitse näin vain keksijähenkisiä

fn moottoreita. Vaan myös kokonaista moottoreihin
liittyvää suorituspakettia ja palvelua, johon voit Tilaus-nro: 0312 0807 (CD-ROM)
no luottaa.
Sales & Service -rekisteri antaa yleiskuvan lähelläsi

el olevista DEUTZ-edustajista, heidän edustamistaan
tuotteista ja palveluista. Ja vaikka yksilöllistä tuote- Voit tilata paikallisesta sopimushuoltoliikkeestä DEUTZ AG
edustusta ei olisikaan mainittu, DEUTZ-edustaja tai osoitteesta: Deutz-Mülheimer Str. 147-149
tr auttaa sinua eteenpäin asiantuntevalla neuvon-
nalla.
D-51057 Köln
ru Rekisteriä päivitetään jatkuvasti: tiedustele DEUTZ-

Puh.: 0049-221-822-0
Telefax: 0049-221-822-5304
edustajaltasi uusinta painosta. Telex: 8812-0 khd d
ar http://www.deutz.de
DEUTZ AG
pl
© 2000 6 fn
6 Links
Reservedelsliste
2011
Forhandlerstempel
0297 9934
Motornummer:
Vennligst skriv op motornummeret her. Dette gjør

behandlingen av spørsmål angående service,
reparasjoner og reservedeler enklere.
Vi forbeholder oss tekniske foranderinger i våre

beskrivelser og opplysninger i denne instruksjons-
boka som er nødvendig for forbedring av motorene.
Ettertrykk og kopiering på enhver måte, også delvis,
må ikke gjøres uten vår skriftlige tillatelse.
1 no © 2000
© 2000
Allment
de
en Kjære kunde, Komponenter som er oppført på denne reser-
vedeslisten, er bare beregnet til reparasjon av
fr Væskekølte motorer av merket DEUTZ er utviklet
med tanke på mange forskjellige bruksområder.
DEUTZ motorer som tilhører de serier som er
angitt (forskriftsmessig bruk).
Et bredt spekter av varianter sikrer at mange Fagmessig innmontering av reservedeler er utførlig
es forskjellige spesielle krav kan oppfylles. beskrevet i instruksjonsboken (vedlikeholdsarbeid)
og verkstedshåndboken (reparasjonsarbeid).
pt Din motor er utstyrt for det aktuelle bruksområde.
Derfor vil ikke alle deler og komponenter som er
Produsenten påtar seg ikke ansvar for materielle
skader eller personskader som skyldes at de
oppført på denne reservedelslisten, være montert relevante anvisningene ikke har blitt fulgt.
it på din motor.
Selv om bildene ikke alltid viser alle detaljer, kan

nl de enkelte variantene tydelig skilles fra hverandre
slik at det er lett å finne frem til de relevante
sv reservedelene til din motor. Ved hjelp av
posisjonsnummer, komponentgruppenummer
og motornummer kan du i hvert enkelt tilfelle finne
da frem til riktig reservedel.
Vi ber deg vennligst følge våre anvisninger ved

fn bestilling av reservedeler slik at vi kan levere de
reservedelene du har bruk for, raskt og sikkert og
no ifølge de seneste endringer.
Vi står gjerne til din disposisjon hvis du har

el ytterligere spørsmål.
Vennlig hilsen
tr DEUTZ AG
ru
ar
pl
© 2000 2 no
Allment
de
DEUTZ-Dieselmotoren Originaldeler DEUTZ byttekomponenter en
fr
er resulotatet av mangeårig forskning og utvikling. er underkastet strenge kvalitetskrav på linje med DEUTZ byttekomponenter er et
Et omfattende know-how i forbindelse med høye
kvalitetskrav er garantien for fremstillingen av
DEUTZ motorer. Videreutvikling for å forbedre
våre motorer blir selvfølgelig fulgt opp med for-
billig alternativ til originaldeler.
Selvfølgelig gjelder også her de
es
motorer med lang levetid, stor pålitelighet og lavt
drivstofforbruk Det er en selvfølge at de store
bedringer på originaldeler. Bruk derfor bare ori-
ginaldeler som er fremstilt etter de nyeste erfarin-
høyeste kvalitetskrav på samme
måte som for nye deler. Når det pt
kravene når det gjelder miljøvern, blir oppfylt. ger for å være sikker på feilfri funksjon og høy gjelder funksjon og pålitelighet, er DEUTZ bytte-
pålitelighet. komponenter likeverdige med originaldeler „O“. it
nl
sv
da
SERVICE Vær forsiktig med motor i drift! Asbest
fn
Ta kontakt med en av våre ansvarlige service- Vedlikeholdsarbeid og reparasjoner skal bare Pakningene som benyttes i denne
no
representanter ved driftsforstyrrelser og spørsmål utføres med avslått motor. Vær sikker på at motoren motoren, er asbestfrie. Bruk reserve-
angående reservedeler. Vårt utdannete fagpersonal
sørger for rask og fagmessig reparasjon med
ikke kan starte uten oppsikt. Fare for ulykker!
Monter eventuelt fjernete beskyttelsesanordninger
deler uten asbest ved vedlike-
holds- og reparasjonsarbeid.
el
DEUTZ orignaldeler. på igjen etter avsluttet arbeid.
Tank bare med avslått motor. tr
Ta hensyn til arbeidsbeskyttelsesbestemmelsene
ved motordrift i lukkete rom eller ved arbeid under
jorda.
ru
ar
pl
3 no © 2000
Motorbeskrivekse
de
en 1. Firmaskilt 2. Firmaskiltets plassering 3. Motornummer
fr
es C
pt A B
it
nl
sv
da © 26 332 2 © 31 864 0 © 31 865 0
fn
Type A, motornummer B samt tytelsesdata er Firmaskiltet C er festet på veivhuset. Motornummer er stemplet inn både veivhuset og
no stemplet inn på firmaskiltet.
Type og motornummer må angis når reservedeler
på firmaskiltet.
bestilles.
el
tr
ru
ar
pl
© 2000 4 no
Reservedelsbestilling
de
Bestillingsangivelser en
Bestilling av
Ved bestilling av originale DEUTZ deler er følgende
angivelser nødvendig. reservedeler fr
- Motor-nr. Motor-nr.: es
- Ident-nr. Nr. Stykk Ident.nr. Anmärkning Konstrukstionsgruppe pt
- Stykktall
it
Dokumentasjonsoversikt nl
- Illustrasjonene i denne reservedelslisten er
sortert etter motor-konstruksjonsgruppe. sv
- Delegruppen vises på motortegningen.
da
- Ident-nr. 06/59 består av konstruksjonsgruppe
(f.eks 06) og posisjon (f.eks 59)
Posisjon
fn
Symbolforklaring
no
-06- Delenummer (f.eks. 06) el
000 Endringnummer (f.eks. 000)
tr
96 Sidenummer (f.eks. 96)
Kryssreferanse på fortsettelsessiden.
ru
94 (f.eks. 94)
ar
A Koblingssymbol
- Føres alltid opp parvis
(f.eks. A-A, B-B, C-C osv.)
pl
5 no © 2000
Service
de
en Å vite at det er Deutz Bestillings-nr.: 0312 0806
fr Deutz har alltid stått for en banebrytende utvikling

av motorer. Som uavhengig motorprodusent tilbyr
vi verden over et komplett utvalg av diesel- og
es gassmotorer med en effekt på 4 til 7.400 kW. Våre
produkter er perfekt tilpasset våre kunders krav.
pt Verden over arbeider mer enn 1,4 millioner DEUTZ
motorer pålitelig. Vi vil sørge for å opprettholde
it motorenes driftsklarhet og dermed våre kunders
tilfredshet. Derfor er vi verden over representert
med et nett av kompetente partnere som er tilpasset
nl den regionale fordelingen av våre motorer.
sv DEUTZ er dermed ikke bare et navn for innfalsrike

motorer, men også for en komplett pakke med
ytelser for alt som har med motorer å gjøre og for
da en service du kan stole på.
Registeret Sales & Service gir deg en oversikt over

fn DEUTZ partnere i din nærhet, over deres produkt-
kompetanse og service-ytelser, Og selv om en Bestillings-nr.: 0312 0807 (CD-ROM)
no direkte produkt-kompetanse ikke er merket av,
hjelper DEUTZ-partneren deg med kompetente råd.
el Registeret blir permanent aktualisert; spør din

DEUTZ partner om nyeste versjon. Bestilles hos din lokale service-partner eller hos: DEUTZ AG
Deutz-Mülheimer Str. 147-149
tr DEUTZ AG
D-51057 Köln
ru Telefon:
Telefax:
0049-221-822-0
0049-221-822-5304
Telex: 8812-0 khd d
pl
© 2000 6 no
∫·Ù¿ÏÔÁo˜ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ
2011
™ÊÚ·Á›‰· ÙÔ˘ ÂÌfiÚÔ˘
0297 9934
∞ÚÈıÌfi˜
ÎÈÓËÙ‹Ú·:
™ËÌÂÈÒÛÙÂ Û·˜ ·Ú·Î·ÏÔ‡ÌÂ Â‰Ò ÙÔÓ ·ÚÈıÌfi ÙÛ˘

ÎÈÓËÙ‹Ú· Û·˜. ªÂ ÙÔÓ ÙÚfiÔ ·˘Ùfi ‰ÈÂ˘ÎÔÏ‡ÓÂÙÂ ÙËÓ
ÂÍ¤ÏÈÍË ÙˆÓ ‰È·‰ÈÎ·ÛÈÒÓ ÂÍ˘ËÚ¤ÙËÛË˜ ÂÏ·ÙÂ›·˜,
ÂÈ‰ÈÔÚıÒÛÂˆÓ Î·È ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ.
¢È·ÙËÚÔ‡ÌÂ ÙÔ ‰ÈÎ·›ˆÌ·, Ó· ÚÔ‚·›ÓÔ˘ÌÂ ÛÂ ÙÂ¯ÓÈÎ¤˜

·ÏÏ·Á¤˜ Â› ÙˆÓ ·ÂÈÎÔÓ›ÛÂˆÓ Î·È ÂÓ‰Â›ÍÂˆÓ ÙÔ˘
Î·Ù·ÏfiÁÔ˘ ·˘ÙÔ‡ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ, ÂÊfiÛÔÓ ÔÈ ·ÏÏ·Á¤˜
·˘Ù¤˜ ·Ô‚Ï¤Ô˘Ó ÛÂ ‚ÂÏÙ›ˆÛË ÙˆÓ ÎÈÓËÙ‹ÚˆÓ.
∏ ·Ó·Ù‡ˆÛË Î·È Ë ·ÓÙÈÁÚ·Ê‹ Î¿ıÂ Â›‰Ô˘˜, ¤ÛÙˆ
Î·È Î·Ù¿ Ì¤Úo˜, Ùo˘ Î·Ù·ÏfiÁo˘ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ
ÂÈÙÚ¤oÓÙ·È ÌfiÓo ÌÂÙ¿ ·fi ¤ÁÁÚ·ÊË ¤ÁÎÚÈÛ‹ Ì·˜.
1 el © 2000
© 2000
∂ÈÛ·ÁˆÁÈÎ¤˜ ·Ú·ÙËÚ‹ÛÂÈ˜
de
en ∞ÍÈfiÙÈÌÂ ÂÏ¿ÙË, ¶ÚÔÛ¤ÍÙÂ Û·˜ ·Ú·Î·ÏÔ‡ÌÂ Î·Ù¿ ÙËÓ T· ·ÓÙ·ÏÏ·ÎÙÈÎ¿ ÓÔ ·Ó·Ê¤ÚÔÓÙ·È ÔÙÔÓ
·Ú·ÁÁÂÏ›· ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ ÙÈ˜ Ô‰ËÁ›Â˜ Ì·˜, ·ÚfiÓÙ· Î·Ù¿ÏÔÁÔ Ú¤ÂÈ Ó· ¯ÚËÔÈÌÔÔÈÔ‡ÓÙ·È
fr ÔÈ ˘ÁÚfi„˘ÎÙÔÈ ÎÈÓËÙ‹ÚÂ˜ DEUTZ ÂÍÂÏ›¯ıËÛ·Ó
ÙÂ¯ÓÈÎ¿ ÁÈ· ÂÊ·ÚÌÔÁ‹ ÛÂ ¤Ó·Ó Â˘Ú‡ ÙÔÌ¤·
Ô˘ ¤¯Ô˘Ó Û¯¤ÛË ÌÂ ÙÈ˜ ·Ú·ÁÁÂÏ›Â˜ ·˘Ù¤˜,
ÚÔ˜ ÙÔ ÛÎÔfi fiˆ˜ Â›Ì·ÛÙÂ ÛÂ ı¤ÛË Ó·
ÌfiÓÔ ÁÈ· ÙËÓ ÂÈÔÎÂ˘‹ ÙˆÓ ÎÈÓËÙ‹ÚˆÓ ˚fi‘ÒÒ ÙË˜
ÛÂÈÚ¿˜ ÌÔÓÙ¤ÏˆÓ ÔÙËÓ ÔÔãÈ ·Ó·Ê¤ÚÔÓÙ·È
ÂÊ·ÚÌÔÁÒÓ. ∫·Ù¿ ÙËÓ ÚÔÛ¿ıÂÈ¿ Ì·˜ ·˘Ù‹ Û·˜ Î¿ÓÔ˘ÌÂ Û‡ÓÙÔÌË Î·È ÂÌÈÛÙÂ˘ÙÈÎ‹ (¯Ú‹ÔË Û‡ÊˆÓ· ÌÂ ÙÔÓ ÚÔÔÚÈÔÌfi ÙÔ˘˜).
es ÂÍ·ÛÊ·Ï›ÛÙËÎÂ Ì¤Ûˆ Ì›·˜ ÔÏ˘ÏËıÔ‡˜
ÚÔÛÊÔÚ¿˜ Î·Ù·ÛÎÂ˘·ÛÙÈÎÒÓ ·Ú·ÏÏ·ÁÒÓ,
·Ú¿‰ÔÛË ÙˆÓ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ, Ô˘ ¯ÚÂÈ¿˙ÂÛÙÂ,
ÛÙËÓ Î·Ù·ÛÎÂ˘·ÛÙÈÎ‹ ·Ú·ÏÏ·Á‹, Ë ÔÔ›·
TÔ ·ˆÔÙfi ÌÔÓÙ¿ÚÈÛÌ· ÙˆÓ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ
·˘ÙÒÓ ÂÚÈÁÚ¿ÊÂÙ·È ÂÈÔÙ·Ì¤Ó· ÔÙÈ˜ √‰ËÁãÈÂ˜
pt ÒÛÙÂ Ó· ÂÎÁËÚÒÓÔÓÙ·È fiÏÂ˜ ÔÈ ÂÈ‰ÈÎ¤˜
··ÈÙ‹ÛÂÈ˜ ÙˆÓ ÂÏ·ÙÒÓ Ì·˜.
·ÓÙ·ÔÎÚ›ÓÂÙ·È ÂÎ¿ÛÙÔÙÂ ÛÙËÓ ÙÂÏÂ˘Ù·›·
ÛÙ¿ıÌË ÌÂÙ·ÙÚÔÒÓ.
§ÂÈÙÔ˘ÚÁãÈ·˜ (ÎÂÊ¿Ï·È: ∂ÚÁ·ÔãÈÂ˜ ·˘ÓÙ‹ÚËÔË˜)
Î·È ÔÙÔ ÂÁ¯ÂÈÚãÈ‰ÈÔ Û¤Ú‚È˜ ÂÈÔÎÂ˘ÒÓ (ÎÂÊ¿Ï·È:
∂ÚÁ·ÔãÈÂ˜ ÂÙÈÔÎÂ˘Ë˜). √ Î·Ù·ÛÎÂ˘·ÔÙ‹˜
it √ ÎÈÓËÙ‹Ú·˜ Û·˜ ·˘Ùfi˜ Â›Ó·È ÂÊÔ‰È·ÛÌ¤ÓÔ˜
ÁÈ· ÂÊ·ÚÌÔÁ‹ ÙÔ˘ ÛÂ Ì›· ÂÈ‰ÈÎ‹ ÂÚ›ÙˆÛË,
µÚÈÛÎfiÌ·ÛÙÂ ¿ÓÙÔÙÂ ÛÙË ‰È¿ıÂÛ‹ Û·˜, ·Ó
¤¯ÂÙÂ ÂÚˆÙ‹Ì·Ù·, ÚÔÛÊ¤ÚÔÓÙ¿˜ Û·˜ Î·È ÙÈ˜
‰ÂÓ ¤¯ÂÈ Â˘ı‡ÓÂ˜ ÁÈ· ˙ËÌãÈÂ˜ ÛÂ ˘ÏÈÎfi Î·È
·Ù˘¯‹Ì·Ù· ÚÔÔˆÈÎÔ‡ ‹ ·Ó·ÏˆÙÒ/¯ÚËÔÙÒÓ,
Î·È ·˘Ùfi ÛËÌ·›ÓÂÈ fiÙÈ Ù· ÛÙÔÈ¯Â›· ÌË¯·ÓÒÓ, ·Ó·ÁÎ·›Â˜ Û˘Ì‚Ô˘ÏÂ˘ÙÈÎ¤˜ ˘ËÚÂÛ›Â˜. Ô˘ ÚÔ¤Ú¯ÔÓÙ·È ·fi ÙËÓ ÌË Ô˘ÌÌfiÚÊˆÔË ÚÔ˜
nl Ù· ÔÔ›· ÂÚÈÏ·Ì‚¿ÓÔÓÙ·È ÛÙÔÓ Î·Ù¿ÏÔÁÔ ·˘Ùfi
·ÓÙ·ÏÏ·ÎÙÈÎÒÓ, Î·È Ù· ˘fiÏÔÈ· Û˘ÛÙ·ÙÈÎ¿ ∏ ÂÙ·ÈÚÂ›· Û·˜
ÙÈ˜ ·Ó¿ÏÔÁÂ˜ Ô‰Ë ÁãÈÂ˜.
sv ÌË¯·ÓÈÎ¿ ÛÙÛÈ¯Â›· ‰ÂÓ Â›Ó·È ÂÍ ÔÏÔÎÏ‹ÚÔ˘

ÂÊ·ÚÌÔÛÌ¤Ó· Î·È ÛÙÔÓ ÎÈÓËÙ‹Ú· Û·˜.
DEUTZ AG
da ∞Ó Î·È ÔÈ ÁÚ·ÊÈÎ¤˜ ·Ú·ÛÙ¿ÛÂÈ˜ ‰ÂÓ Â›Ó·È

‰È·ÌÔÚÊˆÌ¤ÓÂ˜ ÌÂ fiÏÂ˜ ÙÈ˜ ÏÂÙÔÌ¤ÚÂÈÂ˜,
ÌÔÚÂ› ÂÓÙÔ‡ÙÔÈ˜ Ó· ÚÔÎ‡„ÂÈ ‰È·¯ˆÚÈÛÌfi˜
fn ÌÂÙ·Í‡ ÙˆÓ ÌÂÌÔÓˆÌ¤ÓˆÓ Î·Ù·ÛÎÂ˘·ÛÙÈÎÒÓ
·Ú·ÏÏ·ÁÒÓ Î·Ù¿ Û·Ê‹ ÙÚfiÔ, Ô‡Ùˆ˜ ÒÛÙÂ Ó·
no ÌÔÚÂ›ÙÂ Ó· ‚ÚÂ›ÙÂ ÌÂ Â˘ÎÔÏ›· Ù· ·ÓÙ·ÏÏ·ÎÙÈÎ¿
ÂÎÂ›Ó·, Ù· ÔÔ›· ·ÊÔÚÔ‡Ó ÙÔÓ ÎÈÓËÙ‹Ú· Û·˜.
ª¤Ûˆ ÙÔ˘ ·ÚÈıÌÔ‡ ı¤ÛË˜, oÌ¿‰·˜ ÂÍ·ÚÙËÌ¿ÙˆÓ
el Î·È ÎÈÓËÙ‹Ú· ÌÔÚÂ› Ó· ‰È·ÈÛÙˆıÂ› ÛÂ Î¿ıÂ
ÍÂ¯ˆÚÈÛÙ‹ ÂÚ›ÙôË ÙÔ ÛˆÛÙfi ·ÓÙ·ÏÏ·ÎÙÈÎfi.
tr
ru
ar
pl
© 2000 2 el
∂ÈÛ·ÁˆÁÈÎ¤˜ ·Ú·ÙËÚ‹ÛÂÈ˜
de
√È ÓÙÈ˙Â ÏÔÎÈÓËÙ‹ÚÂ˜ DEUTZ ∆· ÁÓ‹ÛÈ· ·ÓÙ·ÏÏ·ÎÙÈÎ¿ ∞ÓÙ·ÏÏ·ÎÙÈÎ¿ ÂÍ·ÚÙ‹Ì·Ù· ÙË˜ DEUTZ en
fr
·ÔÙÂÏÔ‡Ó ÚÔ›fiÓ Ì·ÎÚÔ¯ÚfiÓÈ·˜ ÂÈÛÙËÌÔÓÈÎ‹˜ YfiÎÂÈÓÙ·È ÛÙÈ˜ ›‰ÈÂ˜ ·˘ÛÙËÚ¤˜ ··ÈÙ‹ÛÂÈ˜ ÔÈfiÙËÙ·˜ ∆· ·ÓÙ·ÏÏ·ÎÙÈÎ¿ ÂÍ·ÚÙ‹Ì·Ù· ÙË˜
¤ÚÂ˘Ó·˜ Î·È ÙÂ¯ÓÈÎ‹˜ ÂÍ¤ÏÈÍË˜. ∏ ·ÔÎÙËıÂ›Û·
ÙÂ¯ÓÔ‰ÔÛ›·, Ô˘ ÚÔ¤Î˘„Â ·fi ÙÈ˜ ÂÚÁ·Û›Â˜ Ì·˜
Deutz. ∏ ÂÚ·ÈÙ¤Úˆ ÂÍ¤ÏÈÍË ÁÈ· ÙË ‚ÂÏÙ›ˆÛË ÙˆÓ
ÎÈÓËÙ‹ÚˆÓ ‰ÈÂÍ¿ÁÂÙ·È ‚Â‚·›ˆ˜ Î·È ÛÙ· ÁÓ‹ÛÈ·
DEUTZ ·ÔÙÂÏÔ‡Ó ÌÈ· ÔÈÎÔÓÔÌÈÎ¿
Û˘ÌÊ¤ÚÔ˘Û· ÂÓ·ÏÏ·ÎÙÈÎ‹ Ï‡ÛË ¤Ó·ÓÙÈ
es
·˘Ù¤˜, ·ÔÙÂÏÂ› ÛÂ Û˘Ó‰˘·ÛÌfi ÌÂ ˘„ËÏ¤˜
ÔÈÔÙÈÎ¤˜ ··ÈÙ‹ÛÂÈ˜ ÙËÓ ÂÁÁ‡ËÛË ÁÈ· ÙËÓ Î·Ù·ÛÎÂ˘‹
·ÓÙ·ÏÏ·ÎÙÈÎ¿. ªfiÓÔ Ë ¯Ú‹ÛË ÙˆÓ ÁÓ‹ÛÈˆÓ
·ÓÙ·ÏÏ·ÎÙÈÎÒÓ, Ô˘ ¤¯Ô˘Ó Î·Ù·ÛÎÂ˘·ÛÙÂ› Û‡ÌÊˆÓ·
ÛÙ· ÁÓ‹ÛÈ· ·ÓÙ·ÏÏ·ÎÙÈÎ¿. º˘ÛÈÎ¿
ÈÛ¯‡Ô˘Ó Î·È Â‰Ò Ù· ˘„ËÏfiÙÂÚ· pt
ÎÈÓËÙ‹ÚˆÓ ÌÂ Ì·ÎÚÔ¯ÚfiÓÈ· ˙ˆ‹, ÌÂÁ¿ÏË ÌÂ ÙÔ ÙÂÏÂ˘Ù·›Ô Â›Â‰Ô ÙË˜ ÙÂ¯ÓÔÏÔÁ›·˜, ·Ú¤¯ÂÈ ÛÙ¿ÓÙ·Ú ÔÈfiÙËÙ·˜ fiˆ˜ Î·È ÁÈ· Ù· Î·ÈÓÔ‡ÚÁÈ·
ÂÌÈÛÙÂ˘ÙÈÎfiÙËÙ· Î·È ÌÈÎÚ‹ Î·Ù·Ó¿ÏˆÛË Î·˘Û›ÌˆÓ.
∂›Ó·È ·˘ÙÔÓfiËÙÔ, fiÙÈ ÂÎÏËÚÔ‡ÓÙ·È ÛÙÔ˘˜ ÎÈÓËÙ‹ÚÂ˜
ÂÁÁ‡ËÛË ÁÈ· ·ÚfiÛÎÔÙË ÏÂÈÙÔ˘ÚÁ›· Î·È ˘„ËÏ‹
·ÍÈÔÈÛÙ›·.
ÂÍ·ÚÙ‹Ì·Ù·. ∆· ·ÓÙ·ÏÏ·ÎÙÈÎ¿ ÂÍ·ÚÙ‹Ì·Ù· ÙË˜
DEUTZ Â›Ó·È ÈÛ¿ÍÈ· ÌÂ Ù· ÁÓ‹ÛÈ· ·ÓÙ·ÏÏ·ÎÙÈÎ¿
it
Ì·˜ Î·È ÔÈ ˘„ËÏ¤˜ ··ÈÙ‹ÛÂÈ˜ ÚÔÛÙ·Û›·˜ ÙÔ˘ fiÛÔÓ ·ÊÔÚ¿ ÙË ÏÂÈÙÔ˘ÚÁ›· Î·È ÙËÓ ·ÍÈÔÈÛÙ›· ÙÔ˘˜.
ÂÚÈ‚¿ÏÏÔÓÙÔ˜. nl
sv
™∂ƒµπ™ ¶ÚÔÛÔ¯‹ Î·Ù¿ ÙË ‰È¿ÚÎÂÈ· ÙË˜
ÏÂÈÙÔ˘ÚÁ›·˜ ÙÔ˘ ÎÈÓËÙ‹Ú·
∞Ì›·ÓÙÔ˜ da
∞ÔÙ·ÓıÂ›ÙÂ ÛÂ ÂÚ›ÙˆÛË ÏÂÈÙÔ˘ÚÁÈÎÒÓ ‚Ï·‚ÒÓ √È ÂÚÁ·Û›Â˜ Û˘ÓÙ‹ÚËÛË˜ ‹ ÂÈÛÎÂ˘‹˜ ÂÈÙÚ¤ÂÙ·È Ó· ∆· ÛÙÂÁ·ÓˆÎ¿ ÂÍ·ÚÙ‹Ì·Ù·, Ù·
fn
Î·È ÛÂ ÂÚ›ÙˆÛË Ô˘ ¯ÚÂÈ¿˙ÂÛÙÂ ·ÓÙ·ÏÏ·ÎÙÈÎ¿ ÛÙÈ˜
·ÚÌfi‰ÈÂ˜ ·ÓÙÈÚÔÛˆÂ›Â˜ Ì·˜, Ô˘ ‰È·ı¤ÙÔ˘Ó
‰ÈÂÓÂÚÁÔ‡ÓÙ·È ÌfiÓÔ ÂÊfiÛÔÓ Ô ÎÈÓËÙ‹Ú·˜ ¤¯ÂÈ ÙÂıÂ›
ÂÎÙfi˜ ÏÂÈÙÔ˘ÚÁ›·˜. ™Â ÂÚ›ÙˆÛË, Î·Ù¿ ÙËÓ ÔÔ›·
ÔÔ›· ÂÊ·ÚÌfi˙ÔÓÙ·ÈÛ ·˘ÙfiÓ ÙÔÓ
ÎÈÓËÙ‹Ú·, ‰ÂÓ ÂÚÈ¤¯Ô˘Ó ·Ì›·ÓÙÔ. ™Â no
˘ËÚÂÛ›Â˜ Û¤Ú‚È˜ ÂÏ·ÙÂ›·˜. ∆Ô ÂÍÂÈ‰ÈÎÂ˘Ì¤ÓÔ Ì·˜ Î·Ù¤ÛÙË ·Ó·ÁÎ·›Ô Ó· ·ÔÌ·ÎÚ‡ÓÂÙÂ ·fi ÙÔÓ ÎÈÓËÙ‹Ú· ÂÚÈÙÒÛÂÈ˜ ÂÚÁ·ÛÈÒÓ Û˘ÓÙ‹ÚËÛË˜
ÚÔÛˆÈÎfi ÊÚÔÓÙ›˙ÂÈ ÛÂ Î¿ıÂ ÂÚ›ÙˆÛË ‚Ï·‚ÒÓ
ÁÈ· Ì›· Û‡ÓÙÔÌË Î·È ÂÍÂÈ‰ÈÎÂ˘Ì¤ÓË ÂÈ‰ÈfiÚıˆÛË
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Î·È ÂÈ‰ÈfiÚıˆÛË˜ ÂÊ·ÚÌfi˙ÂÙÂ, Û·˜
·Ú·Î·ÏÔ‡ÌÂ ·Ó¿ÏÔÁ· ·ÓÙ·ÏÏ·ÎÙÈÎ¿.
el
ÌÂ ¯ÚËÛÈÌÔÔ›ËÛË ÁÓËÛ›ˆÓ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ ÙÔ˘ ÊÚÔÓÙ›ÛÂÙÂ ÒÛÙÂ Ó· Í·Ó·ÂÊ·ÚÌÔÛÙÔ‡Ó ÔÈ Û˘ÛÎÂ˘¤˜
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‰È¿ÚÎÂÈ· ÂÚÁ·ÛÈÒÓ ÛÂ ÎÈÓËÙ‹Ú·, Ô˘ ‚Ú›ÛÎÂÙ·È
tr
ÛÂ ÏÂÈÙÔ˘ÚÁ›·, Ú¤ÂÈ Ó· ÊÔÚ¿ÙÂ ÛÙÂÓ¿ ÂÚÁ·ÙÈÎ¿
ÚÔ‡¯·. ¶ÚÔ‚·›ÓÂÙÂ ÛÂ Á¤ÌÈÛÌ· ÙÔ˘ ÚÂ˙ÂÚ‚Ô˘¿Ú ÙÔ˘ ru
ÎÈÓËÙ‹Ú· ÌÂ Î·‡ÛÈÌ· ÌfiÓÔ ·ÊÔ‡ ÚÔËÁÔ˘Ì¤Óˆ˜ ¤¯ÂÙÂ
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oÙ¤ Ó· ÏÂÈÙÔ˘ÚÁÂ› Ô ÎÈÓËÙ‹Ú·˜ Ì¤Û· ÛÂ ÎÏÂÈÛÙÔ‡˜
ar
¯ÒÚÔ˘˜, ÁÈ·Ù› ˘¿Ú¯ÂÈ Î›Ó‰˘ÓÔ˜ ‰ËÏËÙËÚ›·ÛË˜.
pl
3 el © 2000
¶ÂÚÈÁÚ·Ê‹ ÙÔ˘ ÎÈÓËÙ‹Ú·
de
en 1. ¶ÈÓ·Î›‰· ÙÔ˘ ÂÚÁÔÛÙ·Û›Ô˘ 2. £¤ÛË ÙË˜ ÈÓ·Î›‰·˜ ÙÔ˘ 3. ∞ÚÈıÌfi˜ ÙÔ˘ ÎÈÓËÙ‹Ú·
fr Î·Ù·ÛÎÂ˘‹˜ ÂÚÁÔÛÙ·Û›Ô˘ Î·Ù·ÛÎÂ˘‹˜
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
∏ Î·Ù·ÛÎÂ˘·ÛÙÈÎ‹ ·Ú·ÏÏ·Á‹ ∞, Ô ·ÚÈıÌfi˜ ÙÔ˘ ∏ ÈÓ·Î›‰· ÙÔ˘ ÂÚÁÔÛÙ·Û›Ô˘ Î·Ù·ÛÎÂ˘‹˜ C √ ·ÚÈıÌfi˜ ÙÔ˘ ÎÈÓËÙ‹ÚÔ˜ Â›Ó·È ÛÊÚ·ÁÈÛÌ¤Óo˜
no ÎÈÓËÙ‹Ú· µ Î·ıÒ˜ Â›ÛË˜ Î·È Ù· ÙÂ¯ÓÈÎ¿ ÛÙÔÈ¯Â›·
ÈÛ¯‡Ô˜ ÙÔ˘ ÎÈÓËÙ‹Ú· ¤¯Ô˘Ó ÛÊÚ·ÁÈÛÙÂ› Â¿Óˆ
‚Ú›ÛÎÂÙ·È ÛÙÂÚÂˆÌ¤ÓË Â¿Óˆ ÛÙÔ Î›‚ÒÙÈÔ ÙÔ˘
ÛÙÚÔÊ¿ÏÔ˘.
Â¿Óˆ ÛÙÔ Î›‚ÒÙÈÔ ÙÔ˘ ÛÙÚÔÊ¿ÏÔ˘ Î·ıÒ˜ Â›ÔË˜
Î·È Â¿Óˆ oÙËÓ ÈÓ·Î›‰· ÙÔ˘ Î·Ù·ÛÎÂ˘Ë˜.
ÛÙËÓ ÈÓ·Î›‰· ÙÔ˘ ÂÚÁÔÛÙ·Û›Ô˘ Î·Ù·ÛÎÂ˘‹˜.
el ∫·Ù¿ ÙËÓ ·Ú·ÁÁÂÏ›· ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ Ú¤ÂÈ
Ó· Á›ÓÂÙ·È ·Ó·ÊÔÚ¿ ÙË˜ Î·Ù·ÛÎÂ˘·ÛÙÈÎ‹˜
tr ·Ú·ÏÏ·Á‹˜ Î·È ÙÔ˘ ·ÚÈıÌÔ‡ ÙÔ˘ ÎÈÓËÙ‹Ú·.
ru
ar
pl
© 2000 4 el
¶·Ú·ÁÁÂÏ›· ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ
de
™ÙÔÈ¯Â›· ·Ú·ÁÁÂÏ›·˜ en
¶·Ú·ÁÁÂÏ›·
∫·Ù¿ ÙËÓ ·Ú·ÁÁÂÏ›· ÙˆÓ ÁÓ‹ÛÈˆÓ ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ
DEUTZ ¯ÚÂÈ¿˙ÔÓÙ·È Ù· ·ÎfiÏÔ˘ı· ÛÙÔÈ¯Â›·: ·ÓÙ·ÏÏ·ÎÙÈÎÒÓ fr
- ∞Ú. ∫ÈÓËÙ‹Ú· ∞Ú. ∫ÈÓËÙ‹Ú· : es
- ∞Ú. ∞Ó·ÁÓÒÚÈÛË˜ TÂÌ ¶ÔÛÔÙ. ∞Ú. ∞v·Áv. ¶·Ú·ÙËÚ. ™˘ÁÎÚfiÙÌ· ∫ÈÓËÙ‹Ú· pt
- ∞Ú. ∆ÂÌ·¯›ˆÓ
it
¢È¿Ù·ÍË ÙÂÎÌËÚ›ˆÛË˜
- √È ›Ó·ÎÂ˜ ÌÂ ÂÈÎfiÓÂ˜ ·˘ÙÔ‡ ÙÔ˘ Î·Ù·ÏfiÁÔ˘
nl
·ÓÙ·ÏÏ·ÎÙÈÎÒÓ Â›Ó·È Ù·ÍÈÓÔÌËÌ¤ÓÔÈ Û‡ÌÊˆÓ·
ÌÂ Ù· Û˘ÁÎÚÔÙ‹Ì·Ù· ÎÈÓËÙ‹ÚˆÓ. sv
- ™Â Î¿ıÂ Ì¤ÚÔ˜ ˘¿Ú¯ÂÈ
Û˘ÁÎÚÔÙ‹Ì·ÙÔ˜ ÎÈÓËÙ‹Ú·
Ì›· ÂÚ›ÏË
da
- √ ·Ú. ∞Ó·ÁÓÒÚÈÛË˜ 06/59 ·ÔÙÂÏÂ›Ù·È ·fi
Û˘ÁÎÚfiÙËÌ· (.¯. 06) Î·È ı¤ÛË (.¯. 59)
∞Ú. ∆ÂÌ·¯›Ô˘
fn
no
-06- el
000
96
tr
94 ru
A
ar
pl
5 el © 2000
™∂ƒµπ™
de
en ¶Ú¤ÂÈ Ó· ÁÓˆÚ›˙ÂÙÂ, Â›Ó·È DEUTZ AÚ. ¶·Ú·ÁÁÂÏ›·˜: 0312 0806
fr ∂‰Ò Î·È ¯ÚfiÓÈ· ÙÔ fiÓÔÌ· DEUTZ Â›Ó·È Û˘ÓÒÓ˘ÌÔ ÙˆÓ
ÚÈ˙ÔÛ·ÛÙÈÎÒÓ ÂÍÂÏ›ÍÂˆÓ ÛÙËÓ Î·Ù·ÛÎÂ˘‹ ÎÈÓËÙ‹ÚˆÓ.
ø˜ ·ÓÂÍ¿ÚÙËÙÔ˜ Î·Ù·ÛÎÂ˘·ÛÙ‹˜ ÎÈÓËÙ‹ÚˆÓ
es ÚÔÛÊ¤ÚÔ˘ÌÂ ·ÁÎÔÛÌ›ˆ˜ Ì›· Ï‹ÚË ÁÎ¿Ì·
ÂÙÚÂÏ·ÈÔÎÈÓËÙ‹ÚˆÓ Î·È ÎÈÓËÙ‹ÚˆÓ ÌÂ ·¤ÚÈÔ ÛÙËÓ
pt ÂÚÈÔ¯‹ ÈÛ¯‡Ô˜ ·fi 4 ¤ˆ˜ Î·È 7400kW. ∆· ÚÔ˚fiÓÙ·
Ì·˜ Â›Ó·È Ù¤ÏÂÈ· ÚÔÛ·ÚÌÔÛÌ¤Ó· ÛÙÈ˜ ··ÈÙ‹ÛÂÈ˜ ÙˆÓ
ÂÏ·ÙÒÓ Ì·˜.
it ¶·ÁÎÔÛÌ›ˆ˜, ÂÚÈÛÛfiÙÂÚÔÈ ·fi 1,4 ÂÎ·ÙÔÌÌ‡ÚÈ·
ÎÈÓËÙ‹ÚÂ˜ DEUTZ ÂÎÙÂÏÔ‡Ó ·ÍÈfiÈÛÙ· ÙÈ˜ ˘ËÚÂÛ›Â˜
nl ÙÔ˘˜. £· ı¤Ï·ÌÂ Ó· ‰È·ÙËÚ‹ÛÔ˘ÌÂ ÙËÓ ÂÙÔÈÌfiÙËÙ·
¯Ú‹ÛË˜ ÙˆÓ ÎÈÓËÙ‹ÚˆÓ Ì·˜ Î·È ÙËÓ ÈÎ·ÓÔÔ›ËÛË ÙˆÓ
sv ÂÏ·ÙÒÓ Ì·˜. °È· ·˘Ùfi ÙÔ ÏfiÁÔ ÂÎÚÔÛˆÔ‡Ì·ÛÙÂ
·ÁÎÔÛÌ›ˆ˜ ÌÂ ¤Ó· ‰›ÎÙ˘Ô Î·Ù¿ÏÏËÏˆÓ Û˘ÓÂÚÁ·ÙÒÓ, Ë
˘ÎÓfiÙËÙ· ÙˆÓ ÔÔ›ˆÓ ·ÓÙÈÛÙÔÈ¯Â› ÛÙËÓ ÂÚÈÊÂÚÂÈ·Î‹
da Î·Ù·ÓÔÌ‹ ÙˆÓ ÎÈÓËÙ‹ÚˆÓ Ì·˜.
ŒÙÛÈ Ë DEUTZ ‰ÂÓ Â›Ó·È ÌfiÓÔ ÙÔ fiÓÔÌ· ÁÈ· ÎÈÓËÙ‹ÚÂ˜ ÌÂ

fn ÓÂ‡Ì· ·Ó·Î¿Ï˘„Ë˜, ·ÏÏ¿ Î·È ÁÈ· ¤Ó· ÔÏÔÎÏËÚˆÌ¤ÓÔ
·Î¤ÙÔ ·ÚÔ¯ÒÓ Á‡Úˆ ·fi ÙÔÓ ÎÈÓËÙ‹Ú· Î·È ¤Ó· AÚ. ¶·Ú·ÁÁÂÏ›·˜: (CD-ROM) 0312 0807
no Û¤Ú‚È˜, ÙÔ ÔÔ›Ô ÌÔÚÂ›ÙÂ Ó· ÂÌÈÛÙÂ˘fiÛ·ÛÙÂ.
√ Î·Ù¿ÏÔÁÔ˜ Sales & Service Û·˜ ÚÔÛÊ¤ÚÂÈ Ì›·

el Û˘ÓÔÙÈÎ‹ ÂÈÎfiÓ· ÁÈ· ÙÔ˘˜ Û˘ÓÂÚÁ¿ÙÂ˜ ÙË˜ DEUTZ
ÛÙËÓ ÂÚÈÔ¯‹ Û·˜, ÁÈ· Ù· ÚÔ˚fiÓÙ· Ô˘ Â›Ó·È ·ÚÌfi‰ÈÔÈ ¶ÚÔÌËıÂ‡ÂÙ·È Ì¤Ûˆ ÙÔ˘ ·ÚÌfi‰ÈÔ˘ Û˘ÓÂÚÁ¿ÙË Service DEUTZ AG
Î·È ÁÈ· ÙÈ˜ ˘ËÚÂÛ›Â˜ Û¤Ú‚È˜. ∞ÏÏ¿ ·ÎfiÌË ÎÈ fiÙ·Ó ‰ÂÓ ÙË˜ ÂÚÈÔ¯‹˜ ‹ ·fi: Deutz-Mülheimer Str. 147-149
tr ÛËÌÂÈÒÓÂÙ·È Î¿ÔÈ· ¿ÌÂÛË ·ÚÌÔ‰ÈfiÙËÙ· ÚÔ˚fiÓÙÔ˜, Ô
Û˘ÓÂÚÁ¿ÙË˜ ÙË˜ DEUTZ ı· Û·˜ ‚ÔËı‹ÛÂÈ ÌÂ
D-51057 Köln
ru Î·Ù¿ÏÏËÏÂ˜ Û˘Ì‚Ô˘Ï¤˜. TËÏ¤ÊˆÓÔ: 0049-221-822-0

º·Í: 0049-221-822-5304
√ Î·Ù¿ÏÔÁÔ˜ ·Ó·ÓÂÒÓÂÙ·È ÛÂ ÌfiÓÈÌË ‚¿ÛË. ƒˆÙ‹ÛÙÂ ÙÔ T¤ÏÂÍ: 8812-0 khd d
ar ‰ÈÎfi Û·˜ Û˘ÓÂÚÁ¿ÙË ÙË˜ DEUTZ ÁÈ· ÙË Ó¤· ¤Î‰ÔÛË. http://www.deutz.de
∏ ‰ÈÎ‹ Û·˜ DEUTZ AG

pl
© 2000 6 el
Yedek parça listesi
2011
0297 9934
Motor numarası:
Lütfen buraya motor numarası nı yazın. Böylece

müşteri hizmetleri, tamir ve yedek parça ile ilgili
konularda kolaylık sağlanır.
Yedek parça listesinde gösterilen şekiller ve teknik

bilgilerin, motorlarda yapılacak geliştirmeler
nedeniyle değiştirilmesi hakkı saklıdır. Firmamızın
yazılı izni olmaksızın, kısmen de olsa her türlü
çoğaltma ve kopyalama yasaktır.
1 tr © 2000
© 2000
Önsöz
de
en Sayın müşterimiz, Yedek parça listesinde belirtilmiş olan parçalar,
yalnızca ilgili Deutz motorlarının yapı grubu için
fr DEUTZ Marka hava/su soğutmalı motorlar geniş
geçerlidir ve yalnızca bu tip motorların tamirinde
kullanılacaktır (kullanım amacına uygun kullanım).
kullanım alanları için geliştirilmiştir. Sunulan geniş Yedek parçaların talimatlara göre doğru şekilde
es model ve tip çeşitleri ile her türlü kullanım alanının
gerektirdiği özel şartlar yerine getirilebilmektedir.
tmonte edilmesini gösteren bilgiler, kullanım kılavuzu
(bakım çalışmaları) ve atölye el kitabında (tamir
pt Sahip olduğunuz motor bağlı olduğu kullanım amacı
çalışmaları) ayrıntılı olarak açıklanmıştır. Talimatlara
aykırı yapılan çalışmalardan doğacak hasar ve
ile donatılmış olduğundan, yedek parça listesinde yaralanmalardan imalatçı firma sorumlu değildir.
it gösterilmiş olan tüm eleman ve parçalar motorunuzda
bulunmaz.
nl Gösterilmiş olan grafikler tüm detayları kapsamasa

da, motorunuz tipi için geçerli olan yedek parça
sv kolayca tespit edilebilir. Pozisyon, yapı grubu ve
motor numarası üzerinden her halukarda, motorunuz
ile ilgili doğru yedek parça tespit edilebilir.
da Yedek parça siparişinde, ihtiyacınız olan yedek
parçayı en kısa zamanda, güvenilir ve son değişiklik
fn tipinde sevk edebilmemiz için sipariş bilgilerine dikkat
ediniz.
no Sormak istediğiniz sorular olduğunda bize her zaman
başvurabilirsiniz.
el
DEUTZ AG
tr
ru
ar
pl
© 2000 2 tr
Önsöz
de
DEUTZ Dizel motorları Orijinal DEUTZ Yedek Parça DEUTZ Değiştirme komponentleri en
fr
DEUTZT Marka dizel motorları, uzun yıllardır yapılan Orijinal yedek parçalar aynı DEUTZ motorlarında DEUTZ Değiştirme komponentleri
araştırma ve geliştirmenin ürünüdür. Bu araştırma ve
geliştirmelerden elde edilen know how ve üretimde
olduğu gibi yüksek kalite standartlarına göre üretilir.
Motorların iyileştirilmesi için yapılan geliştirme
(üniteleri) uygun fiyatlı bir alternatifdir.
Aynı yeni yedek parçalarda olduğu
es
uygulanan yüksek kalite standartları, uzun ömürlü,
yüksek dayanıklı ve düşük yakıt sarfiyatlı motorların
çalışmalarında olduğu gibi yedek parçalar üzerinde
de geliştirmeler yapılır. Yalnızca en son teknolojiye
gibi bu parçalar için de yüksek
kalite standartları geçerlidir. DEUTZ pt
üretilmesini sağlamıştır. Aynı zamanda çevre koruma göre üretilmiş olan orijinal DEUTZ yedek parçaları, Değiştirme komponentlerinin fonksiyon ve
ile ilgili tüm yükümlülükler de yerine getirilmiştir. motorların mükemmel fonksiyonunu, yüksek
dayanıklılık ve güvenilirliğini sağlar.
güvenilirliği orijinal DEUTZ yedek parçalarına eşittir. it
nl
sv
da
SERVİS Motor çalışırken dikkatli olun Asbest
fn
Arıza durumları ve yedek parça konularında bilgi Bakım ve onarım çalışmaları yalnızca motor dururken Bu motorda kullanılan contalarda
no
edinmek için yetkili servislerimize başvurunuz. Bu yapılacaktır. Muhtemelen sökülmüş olan koruma asbest malzemesi bulunmaz.
durumlarda eğitimli kalifiye personelimiz, orijinal
DEUTZ parçaları kullanarak tamir çalışmalarını
düzenleri, bakım ve tamir çalışmalarından sonra
tekrar monte edilecektir. Motor çalışırken yapılan
Bakım ve onarım çalışmalarında
lüften uygun yedek parça kullanın.
el
yerine getireceklerdir. çalışmalarda bol iş elbisesi giyilmeyecektir. Yakıt
dolumu yalnızca motor dururken yapılacaktır. Motoru tr
kesinlikle kapalı mekanlarda çalıştırmayın -
Zehirlenme tehlikesi. ru
ar
pl
3 tr © 2000
Motorun tanımlanması
de
en 1. Üretici etiketi 2. Üretici etiketi pozisyonu 3. Motor numarası
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Yapı türü A, motor numarası B ve motor gücü verileri Üretici etiketi C karter silindir bloğunda bağlıdır. Motor numarası, karter silindir bloğuna dövülmüş
no üretici etiketinde yazılıdır.
Yedek parça siparişinde yapı türü ve motor numarası
ve üretici etiketine yazılmıştır.
belirtilecektir.
el
tr
ru
ar
pl
© 2000 4 tr
Yedek parça siparişi
de
Sipariş bilgileri en
Orijinal DEUTZ yedek parça siparişlerinde aşağıdaki
bilgilerin belirtilmesi gereklidir:
Yedek parça siparişi fr
- Motor-Nr. Motor-Nr.: es
S ra
- Kod Nr.
no. Adet Kod Nr. Not Yap grubu pt
- Adet
it
Dokümantasyon yapısı
nl
- Yedek parça listesindeki şekiller ve çizimler
motor gruplarına göre ayrılmıştır sv
- Her bölümün önünde yapı grubu listesi bulunur
- 06/59 Kod numarası örneğin:

da
(örnek 06) nolu yapı grubu (örnek 59) nolu
pozisyondan oluşur.
Pozisyon
fn
Sembol açiklamasi
no
-06- Yapi grubu numarasi (Örn. 06) el
000 Değişim kudo (Örn. 000)
tr
96 Sayfa numarasi (Örn. 96)
Izleyen sayfa üzerindeki referans (Örn. 94 )

ru
94
ar
A Bağlanti semolü
- Her saman en az ikili sembol olarak
(Örn. A-A, B-B, C-C vs.gibi)
pl
5 tr © 2000
Servis
de
en Bilmek gerekir, bu DEUTZ’dur. Sipariş no: 0312 0806
fr Motor yapımında çığır açan gelişmeler demek DEUTZ
demektir. Biz, bağımsız motor üreticisi olarak dünya
genelinde 4 ile 7.400 kW gücündeki dizel ve gaz
es motorlarını palet halinde sunmaktayız. Ürünlerimiz
müşterilerimizin beklentileri için biçilmiş kaftandır.
pt
Bugün dünya genelinde 1,4 milyondan daha fazla
it sayıda DEUTZ motoru hizmet vermektedir.
Motorlarımızın etkinliğini ve bununla birlikte
müşterilerimizin memnuniyetini sürdürmek istiyoruz.
nl Bu nedenle bütün dünyada, yayılımları motorlarımızın
bölgesel dağılımına uygun olan yetkin temsilciler
sv bizleri temsil etmektedir.
DEUTZ, bu şekilde sadece motorlar için yaratıcılık

da ruhuna sahip bir isim değil, bunun yanında motorla
ilgili tam bir hizmet paketi ve güvenebileceğiniz bir
servis demektir.
fn Sales & Service cetveli size DEUTZ’un en Sipariş no: (CD-ROM) 0312 0807
no yakınınızdaki temsilcileri, onların ürün yetkileri ve
servis hizmetleri hakkında bilgi verir. Direk olarak ürün
yetkisi olmasa da DEUTZ temsilcisi size danışma
el hizmeti vererek yardım eder.
Bulunduğunuz yerdeki yetkili servisinizden veya DEUTZ AG
Cetvel sürekli olarak güncel hale getirilir. Yakınınızdaki yandaki adresimizden edinebilirsiniz: Deutz-Mülheimer Str. 147-149
tr DEUTZ temsilcisinden yeni baskıyı isteyiniz. D-51057 Köln
ru Sizin DEUTZ’unuz.
Telefon: 0049-221-822-0
Telefaks: 0049-221-822-5304
Teleks: 8812-0 khd d
pl
© 2000 6 tr
2011
0297 9934
1 ru © 2000
© 2000
de
en
fr
es
pt
it
nl
sv
da
fn
no
el
tr
ru
ar
pl
© 2000 2 ru
de
en
fr
es
pt
it
nl
sv
da
fn
no
el
tr
ru
ar
pl
3 ru © 2000
de
en
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
no
el
tr
ru
ar
pl
© 2000 4 ru
Заказ на запасные части
de
Данные для заказа en
Заказ на запасные
При заказе подлинных частей фирмы ДОЙЦ
требуется указать следующие данные: части fr
- Двигатель № Двигатель № es
Пор. Шт. Идент
- Идент. №
№ № Примечание Конструктивная группа pt
- Количество
Устройство ведомости для заказа

it
- Изображения этой ведомости nl
запасных частей сортированы согласно
конструктивным группам двигателя. sv
- Для каждого раздела вначале представлен
обзор конструктивных групп. da
- Идент. № 06\59 состоит из
конструктивной группы (например, 06)
Позиция
fn
и позиции (например, 59).
no
el
tr
ru
ar
pl
5 ru © 2000
Cepис
de
en Зная - это ДОЙЦ! Заказ № 0312 0806
Индекс сбыта и сервиса
fr С давних пор ДОЙЦ - это олицетворение
новаторского развития в изготовлении
двигателей. В качестве независимого
es производителя двигателей мы предлагаем по
всему миру комплектный ассортимент
дизельных и газовых двигателей в диапазоне
pt мощности от 4 до 7400 кВт. Наша продукция в
совершентсве припасована к требованиям
it наших заказчиков.
По всему миру надежно служат более чем 1,4
миллиона двигателей “ДОЙЦ“. Мы желаем
nl сохранить готовность наших двигателей к
эксплуатации и этим - удовлетворенность
sv наших клиентов. Для этого мы представлены по
всему миру сетью компетентных партнеров,
количество которых соответствует региональному
da распределению наших двигателей.
Таким образом, ДОЙЦ является не только
fn именем для двигателей с духом
изобретательства. Но также и для комплекса
услуг по всем вопросам, касающимся Заказ № (CD-ROM) 0312 0807
no двигателей, и сервиса, на который можно
положиться.
Индекс сбыта и сервиса
el “Индекс сбыта и услуг“ дает Вам обзор

партнеров ДОЙЦа, находящихся недалеко от Заказ производится через соответствующего DEUTZ AG
Вас, и их компетентности относительно местного партнера по сервису или на фирме: Deutz-Mülheimer Str. 147-149
tr двигателей и сервисных услуг. Но даже если их
компетентность не охватывает требующегося
D-51057 Köln
ru объема частей по определенному двигателю,

партнер ДОЙЦа всегда поможет Вам
Телефон: +49-221-822-0
Телефакс: +49-221-822-5304
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ar Индекс постоянно актуализируется - запросите
у партнера ДОЙЦа новейшее издание.
http://www.deutz.de
pl Ваше АО ДОЙЦ
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2011
0297 9934
1 ar © 2000
© 2000
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fr
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pt
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nl
sv
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el
tr
ru
ar
pl
© 2000 2 ar
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en
fr
es
pt
it
nl
sv
da
fn
no
el
tr
ru
ar
pl
3 ar © 2000
de
en
fr
es C
pt
it
nl
sv
da
© 31 865 0 © 31 864 0 © 26 232 1
fn
no
el
tr
ru
ar
pl
© 2000 4 ar
de
en
fr
es
pt
it
nl
sv
da
fn
no
el
tr
ru
ar
pl
5 ar © 2000
de
en 0312 0806
fr
es
pt
it
nl
sv
da
fn
no 0312 0807
el DEUTZ AG
tr D-51057 Köln
ru 0049-221-822-0
0049-221-822-5304
ar 8812-0 khd d
http://www.deutz.de
pl
© 2000 6 ar
Lista części zamiennych
2011
Pieczątka handlowca
0297 9934
Numer silnika:
Prosimy wpisać numer silnika. W ten sposób

ułatwiacie Państwo załatwienie spraw serwisu,
napraw i części zamiennych.
W opisie i danych, zawartych w niniejszej Liście

części zamiennych zastrzegamy sobie prawo
wprowadzenia zmian technicznych koniecznych
do ulepszenia silnika. Przedruk i powielanie w
jakikolwiek sposób, także w postaci wyciągów,
wymaga naszej pisemnej zgody.
1 pl © 2001
© /2000
0297 7547
Wprowadzenie
de
en Szanowny odbiorco, Elementy wymienione w niniejszej Liście części
zamiennych należy stosować jedynie do naprawy
fr chłodzone cieczą silniki marki DEUTZ zostały
opracowane dla szerokiego zakresu zasto-
wymienionego szeregu konstrukcyjnego silników
marki Deutz (użycie zgodnie z przeznaczeniem).
sowania. Bogata oferta różnych wariantów Szczegółowe informacje o prawidłowej zabu-
es zapewnia możliwość spełnienia wymagań
specjalnych w poszczególnych przypadkach.
dowie części zamiennych zawiera instrukcja
eksploatacji (czynności obsługi technicznej)
pt Wyposażenie silnika zamówionego przez
oraz książka warsztatowa (prace remontowe).
Wykonawca nie przejmuje odpowiedzialności za
Państwo odpowiada przypadkowi określonemu szkody i obrażenia osób powstałe w wyniku
it w zamówieniu, t.zn. nie wszystkie części
zamienne i części składowe z niniejszej Listy
nieprzestrzegania odpowiednich instrukcji.
części zamiennych zostały przedstawione w

nl Państwa silniku.
sv Mimo, że załączone rysunki nie zawierają wielu

szczegółów, są Państwo w stanie wyraźnie
rozróżnić poszczególne warianty tak, że
da znalezienie części zamiennych do Państwa
konkretnego silnika nie sprawi trudności.
Poszukiwana część zamienna może być w
fn każdym przypadku bezbłędnie znaleziona na
podstawie numeru pozycji, numeru pod-
no zespołu i numeru silnika.
Przy zamawianiu części zamiennych prosimy

el przestrzegać naszych wskazówek do zamó-
wienia. Zapewni nam to możliwość szybkiego i
niezawodnego dostarczenia potrzebnych części
tr zamiennych z każdorazowym uwzględnieniem
ostatnio wprowadzonych zmian.
ru Na zapytania Państwa udzielimy zawsze chętnie
odpowiedzi.
ar Z uszanowaniem
pl DEUTZ AG
© 2000 2 pl
Wprowadzenie
de
Silniki Diesla marki DEUTZ Oryginalne części zamienne Części zastępcze marki DEUTZ en
marki DEUTZ
fr
zostały opracowane w wyniku wieloletnich podlegają tym samym surowym wymaganiom Części zastępcze marki DEUTZ
badań i rozwoju. Zdobyte w wyniku tego solidne
know how stanowi w połączeniu ze spełnieniem
jakości, jak i silniki marki DEUTZ. W celu poprawy
jakości silników podlegają stałemu rozwojowi
stanowią alternatywę korzystniejszą
cenowo. Oczywiście obowiązują
es
wysokich wymogów jakości gwarancję produkcji
silników o długiej żywotności, wysokiej nie-
oczywiście także oryginalne części zamienne
marki DEUTZ. Tylko zastosowanie oryginalnych
tu, jak i w stosunku do elementów
nowych, najwyższe wymagania pt
zawodności i niskim zużyciu paliwa. Oczywiście części zamiennych marki DEUTZ, wykonanych z jakościowe. Części zastępcze marki DEUTZ są co
zostały także spełnione wysokie wymagania
ochrony środowiska. Umwelt erfüllt werden.
wykorzystaniem najnowszej wiedzy, zapewnia
nienaganne działanie i wysoką niezawodność
do działania i jakości równoważne oryginalnym
częściom zamiennym marki DEUTZ.
it
pracy.
nl
sv
da
SERVIS Środki ostrożności przy
pracującym silniku
Azbest
fn
W przypadkach zakłóceń eksploatacyjnych oraz Czynności obsługowe i naprawy należy wyko- Uszczelnienia zastosowane w tym
no
w sprawach części zamiennych prosimy zwrócić nywać tylko przy zatrzymanym silniku. Ewen-
się do jednego z naszych właściwych przed-
stawicielstw serwisowych. Nasi wyszkoleni
tualnie usunięty osprzęt ochronny należy po
zakończeniu prac ponownie zamontować.
silniku są wolne od azbestu. Do
prac obsługowych i napraw el
prosimy używać odpowiednich
specjaliści postarają się w przypadkach usz-
kodzeń o szybką i fachową naprawę z użyciem
Podczas prac przy pracującym silniku odzież
robocza powinna ściśle przylegać do ciała.
części zamiennych.
tr
oryginalnych części zamiennych marki DEUTZ. Silnik można tankować tylko po jego
zatrzymaniu. Silnik nie może w żadnym
przypadku pracować w zamkniętym
ru
pomieszczeniu – niebezpieczeństwo zatrucia.
ar
pl
3 pl © 2000
Opis silnika
de
en 1. Tabliczka firmowa 2. Położenie tabliczki firmowej 3. Numer silnika
fr
es C
pt A B
it
nl
sv
da
© 26 332 2 © 31 864 0 © 31 865 0
fn
Typ A, numer silnika B, jak i dane odnośnie mocy Tabliczka firmowa C jest zamocowana na Numer silnika jest odciśnięty na kadłubie silnika
no zostały odciśnięte na tabliczce firmowej.
Przy zamawianiu części należy podać typ i numer
kadłubie silnika. oraz na tabliczce firmowej.
silnika.
el
tr
ru
ar
pl
© 2000 4 pl
Zamówienie części zamiennych
de
Dane zamówieniowe en
Zamówienie części
Przy zamawianiu oryginalnych części zamien-
nych marki DEUTZ należy podać następujące zamiennych fr
dane:
Numer silnika: es
- Numer silnika (Motor-Nr.)
Nr Nr
- Numer identyfikacyjny (Ident-Nr.) porz. Ilość identyf. Uwagi Podzespół pt
- Ilość it
Układ dokumentacji nl
- Tabele zawierające rysunki części zamiennych
są uszeregowane według podzespołów silnlka. sv
- Podzespoły są zestawione w liście elementów
silnika.
da
- Numer identyfikacyjny (Ident-Nr.) 06/59 składa
się z podzespołu (np. 06) i z pozycji (np. 59).
Pozycja
fn
Objaśnienia symboli
no
-06- Numer podzespołu (np. 06) el
000 Cyfra zmiany
tr
96 Numer strony (np. 96)
Odsyłacz do strony z dalszym ciągiem

ru
94 (np. 94)
ar
A Symbol połączenia
- występuje zwykle w parze
(np. A-A, B-B, C-C itd.)
pl
5 pl © 2000
Servis
de
en Wiadomo, to jest DEUTZ. Numer zamówienia: 0312 0806
fr Z nazwą DEUTZ kojarzy się od dawna otwierający
nowe horyzonty rozwój w dziedzinie budowy
silników. Jako niezależny wytwórca silników
es dostarczamy na całym świecie całą gamę silni-
ków Diesla i silników gazowych o mocy od 4 do
7400 kW. Nasze wyroby odpowiadają dokładnie
pt wymaganiom naszych odbiorców.
Na całym świecie wykonuje niezawodnie swoje
it zadanie ponad 1,4 miliona silników firmy DEUTZ.
Jesteśmy zainteresowani w utrzymaniu wysokiej
gotowości do pracy naszych silników, a tym
nl samym w utrzymaniu zadowolenia naszych
odbiorców. Dlatego też jesteśmy
sv reprezentowani w całym świecie przez sieć
kompetentnych przedstawicieli, których
gęstość rozmieszczenia odpowiada
da regionalnemu rozmieszczeniu naszych silników.
Nazwa DEUTZ jest równoznaczna nie tylko z
fn pojęciem silników o duchu wynalazczości. Oz-
nacza ona też kompletny pakiet świadczeń we
wszystkich dotyczących silników dziedzinach Numer zamówienia: (CD-ROM) 0312 0807
no oraz serwis, któremu Państwo mogą zaufać.
Wykaz Sales & Service zawiera przegląd
el przedstawicielstw firmy DEUTZ w pobliżu
Państwa, informacje o ich kompetencjach i Do nabycia poprzez Państwa właściwe przed- DEUTZ AG
świadczeniach serwisowych. Także w przy- stawicielstwo serwisowe na miejscu albo pod Deutz-Mülheimer Str. 147-149
tr padkach, kiedy nie wymieniono wprost okre-
ślonych kompetencji, przedstawiciel firmy
adresem: D-51057 Köln
ru DEUTZ udzieli Państwu kompetentnej porady.

Wykaz ten jest stale aktualizowany, prosimy
Telefon: 0049-221-822-0
Telefax: 0049-221-822-5304
Telex: 8812-0 khd d
ar pytać w przedstawicielstwach firmy DEUTZ o
najnowsze wydanie.
http://www.deutz.de
Z uszanowaniem DEUTZ AG
pl
© 2000 6 pl
Bildtafeln de
Illustrations en
Figures fr
Grabados es
Quadros de figuras pt
Tavole it
Afbeeldingen nl
Planscher sv
Illustrationer da
Bilder fn
Kuvat no
¢È·ÁÚ¿ÌÌ·Ù· el
sekiller tr
Иллюст ации ru
ar
Tabela z rysunkami pl
© 2000
Rechts 3
Beschnitt Beschnitt
DEUTZ AG
Service-Technik
Instandhaltungstechnik Motoren
D-51057 Köln
Tel.: ++49 (0)2 21-8 22-0
Fax: ++49 (0)2 21-8 22-53 58
U4_Impr_2012_9957
http: //www.deutz.de
Printed in Germany
All rights reserved
1st Edition, © 04/01
We move your world. Order No.: 0297 9934
Beschnitt MAGENTA = HKS 14K SCHWARZ Beschnitt

C6
AUTOMATIC
TRANSMISSION
PARTS LIST
Revised October 2006

C6 Automatic Transmission Parts List
TABLE OF CONTENTS
Figure 1. Park Brake Assembly..........................................................................................................4
Figure 2. Converter, Pan, and Output Shaft Assembly ......................................................................8
Figure 3. Direct Clutch Assembly .....................................................................................................10
Figure 4. Forward and Reverse Clutch Assembly ............................................................................12
Figure 5. Intermediate Band Servo ..................................................................................................16
Figure 6. Parking Pawl, Throttle, and Manual Control Linkage .......................................................18
Figure 7. Valve Body Assembly ........................................................................................................20
Page 3
October 2006
Parts List C6 Automatic Transmission
7
6 5
8
9
10 39
11 25
4
12 4A 2
3
13 1
14 29
24
16
28
27 23
15 38
26 37
17
18
25
22
19 17
20 36
33
34
35
21 31
30 32
Figure 1. Park Brake Assembly
Page 4
October 2006
Table 1. Park Brake Assembly
Fig & Ford Part Tug Part

Description Qty
Ind Number Number
1-1 386034-S100 TPG-386034-S100 Nut, Slotted 9/16-18 1
1-2 ------ 1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 1
1-3 44880-S2 TPG-44880-S2 Washer, Flat 9/16" ID 1
1-4 D3TZ-2A663D TPG-D3TZ-2A663D Bellcrank, COM 1
1-4A ------ T6-8205-107 Bellcrank, Diesel 1
Screw, Hex Washer Head Ø
1-5 380207-S 3/8-16 x 1½ 6
3/8-16 x 1½" Long
1-6 D0TZ-7A039B D0TZ-7A039B Housing, Tail Shaft (C6) 1
1-7 D0TZ-7086A D2AZ-7086A Gasket, Extension Housing 1
1-8 B9TZ-2A710D TPG-B9TZ-2A710D Cam & Lever Assembly 1
1-9 380952-S2 ------ Nut, Hex 4
1-10 34794-S2 34794-S2 Washer, Lock 4
1-11 C8HZ-7A002A TPG-C8HZ-7A002A Plug, Speedometer Gear Inlet 1
1-12 D0TZ-7085A T6-8005-129 Housing, Flange 1
1-13 D1TZ-17285A TPG-D1TZ-17285A Spacer, Speedometer Gear 1
1-14 E1ZZ-7065A E1ZZ-7065A Bearing Assembly with Retainer Ring 1
1-15 D5TZ-7070A D5TZ-7070A Ring, Snap 1
1-16 D0TZ-7A011A D0TZ-7A011A Seal, Transmission 1
1-17 ------ T6-8005-143 Shoe, Park Brake (C6) 2
1-18 B9T-2634B T6-8005-147 Spring, Park Brake Assembly (C6) 2
1-19 58675-S2 TPG-58675-S2 Bolt, Hex Head Ø ½-13 x 1½" Long 4
1-20 B9TZ-2A636A T6-8005-135 Plate, Park Brake 1
Page 5
October 2006
7
6 5
8
9
10 39
11 25
4
12 4A 2
3
13 1
14 29
24
16
28
27 23
15 38
26 37
17
18
25
22
19 17
20 36
33
34
35
21 31
30 32
Figure 1. Park Brake Assembly (Cont'd)
Page 6
October 2006
Table 1. Park Brake Assembly (Cont'd)

Description Qty
Ind Number Number
1-21 B9T-2749A T6-8005-149 Spring, Park Brake Assembly (C6) 1
1-22 D6TZ-2A703A TPG-D6TZ-2A703A Shield, Park Brake 1
1-23 ------ MD-CB21-115 Pin, Clevis, COM 2
1-24 D3TZ-2857A TPG-D3TZ-2857A Clevis, Parking Brake 1
1-25 ------ 1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 2
1-26 D3TA-2A701AA TPG-D3TA-2A701AA Pipe, Parking Brake Drain 1
1-27 ------ 3/8-24 Nut, Hex 3/8-24 4
1-28 ------ 3/8 Washer, Lock 3/8" ID 4
1-29 385554-S2 TPG-385554-S2 Stud Ø 9/16-12 x 2.28" Long 1
1-30 382884-S TPG-382884-S Bolt Ø 5/16-24 x 1" Long 4
1-31 ------ ¼ Washer, Lock ¼" ID 4
1-32 C6TZ-4A254B TPG-C6TZ-4A254B Saddle, U-Joint 2
1-33 371887-S2 TPG-371887-S2 Nut, Lock 1-20 1
1-34 ------ ½-13 Nut, Top Lock Hex ½-13 4
1-35 D3TZ-2614A TPG-D3TZ-2614A Drum, Parking Brake 1
1-36 D3TZ-7089B TPG-D3TZ-7089B Flange, Output 1
1-37 385524-S2 TPG-385524-S2 Bolt Ø ½-13 x 1½" Long 4
1-38 C1TT-2857L TPG-C1TT-2857L Clevis 1
1-39 TPG-385555-S2 TPG-385555-S2 Spacer 1
Page 7
October 2006
2 1
3
4 5 8 9
6 7
5
4 15 10
13 12 11
21
14
20
4 22
24
19 25 23
16
17
18
Figure 2. Converter, Pan, and Output Shaft Assembly
Page 8
December 2005
Table 2. Converter, Pan, and Output Shaft Assembly

Description Qty
Ind Number Number
2-1 C6AZ-7086A C6AZ-7086A Gasket 1
2-2 D6TZ-7060A D6TZ-7060A Shaft Assembly, Output (C6) 1
2-3 (See Note) (See Note) Bushing 1
2-4 87650-S ------ Plug, Dry Seal 1/8-27 4
2-5 E0UZ-7D273A ------ Connector Assembly - Oil Tube 2
2-6 C6AZ-7D029C ------ Vent Assembly - Case 1
2-7 58618-S2 ------ Screw, Hex Head Ø 5/16-18 x IR 4
2-8 387035-S5 ------ Ring 1
2-9 34805-S8 ------ Screw 4
2-10 ------ U3660B Governor Assembly 1
2-11 C7AZ-7D220A ------ Body (Governor Oil Collector) 1
2-12 C4AZ-7D011A ------ Ring (Governor Housing Seal) 3
2-13 C6AZ-7C232A ------ Sleeve (Oil Distributor) 1
2-14 C6AZ-7D000B C6AZ-7D000B Tube (Oil Distributor) 1
2-15 C6AZ-7D000A C6AZ-7D000A Tube (Oil Distributor) 1
2-16 E5TZ-7060A E5TZ-7060-A Converter Assembly 1
2-17 E5TZ-7A194D E5TZ-7A194D Pan, Transmission Oil (C6) 1
2-18 378782-S ------ 17
5/16-18 x 17/32" Long
2-19 C6AZ-7A191B C6AZ-7A191B Gasket, Oil Pan (C6) 1
2-20 D5AZ-7D080A ------ Valve, Primary Throttle 1
2-21 D3AZ-7F006B D3AZ-7F006B Clip, Modulator Valve 1
2-22 378782-S ------ 1
5/16-18 x 17/32" Long
2-23 F1TZ-7F013A ------ Shield, Heat 1
2-24 DATZ-7A377A DATZ-7A377-A Diaphragm Assembly (Black Band) 1
2-25 D8AZ-7A380A D8AZ-7A380-A Rod, Throttle Control 1
2- D5TZ-6375A TPG-D5TZ-6375A Flywheel Assembly (C6) 1
Note: Replace using C6 Automatic Transmission Overhaul Kit (P/N D6AZ-7C391A).
Page 9
December 2005
7 9 10
6
1 5
3
8
4
2 20
18 19
16
14
12 15
Direct Clutch
17
11a-e 13
lu tch
ct C 28
Dire
26
24
29a-e
(select fit)
27
25
23
22
21
Figure 3. Direct Clutch Assembly
Page 10
December 2005
Table 3. Direct Clutch Assembly

Description Qty
Ind Number Number
3-1 87650-S ------ Plug, Dry Seal 1/8-27 1
3-2 E5TZ-7060A E5TZ-7060A Converter Assembly 1
3-3 D2AZ-7017A ------ Shaft, Input 1
3-4 C2AZ-7A248A C2AZ-7A248A Seal, Shaft 1
3-5 C6AZ-7B258A ------ Bushing, Front Oil Pump (C6) 1
3-6 58619-S2 ------ Screw, Hex Head Ø 5/16-18 x 1¼" Long 7
3-7 C6AZ-7A248B C6AZ-7A248B Ring, Seal 1
3-8 C8AZ-7A103B C8AZ-7A103B Pump Assembly, Front Oil (C6) 1
3-9 C9AZ-7A108A ------ Support Assembly, Front Pump 1
3-10 20346-S8 ------ Screw, Hex Head Ø 5/16-18 x ¾" Long 5
3-11A C6AZ-7D014A ------ Washer, Thrust - Front Pump Support (0.057" Thick) 1
3-11B C6AZ-7D014B ------ Washer, Thrust - Front Pump Support (0.078" Thick) 1
3-11C C6AZ-7D014C C6AZ-7D014C Washer, Thrust - Front Pump Support (0.094" Thick) 1
3-11D C6AZ-7D014D ------ Washer, Thrust - Front Pump Support (0.114" Thick) 1
3-11E C6AZ-7D014E ------ Washer, Thrust - Front Pump Support (0.119" Thick) 1
3-12 C6AZ-7A248B C6AZ-7A248B Ring, Seal 1
3-13 C6AZ-7D025A C6AZ-7D025-A Seal, Intermediate Brake Drum 2
3-14 C6AZ-7A136A ------ Gasket, Front Oil Pump to Case 1
3-15 C6AZ-7D029C ------ Strut, Intermediate Brake Band 1
3-16 D9AZ-7D034B D9AZ-7D034-B Band Assembly 1
3-17 C6AZ-7D430C ------ Strut 1
3-18 C9AZ-7D044A ------ Drum Assembly, Intermediate Brake 1
3-19 C8AZ-7C099A C8AZ-7C099-A Seal, Oil - Clutch Piston 1
3-20 C8AZ-7A548C C8AZ-7A548-C Seal, Oil - Clutch Piston 1
3-21 C9AZ-7A262B ------ Piston Assembly, Clutch 1
3-22 C7ZZ-7B488A ------ Spring, Direct Clutch Piston 10
3-23 C6AZ-7A527A ------ Retainer, Direct Drive Clutch Spring 1
3-24 377136-9 ------ Ring, Retainer 1
3-25 E9TZ-7B442E E9TZ-7B442E Plate, External Spline Steel A/R
3-26 D6AZ-7B164A D6AZ-7B164A Plate, Internal Spline Friction A/R
3-27 C6AZ-7B066B C6AZ-7B066-B Plate, Direct Clutch Pressure 1
3-28 C6AZ-76096A ------ Bearing Assembly 1
3-29A 377126-S ------ Ring, Retainer (0.067" Thick) A/R
3-29B 377127-S ------ Ring, Retainer (0.076" Thick) A/R
3-29C 377128-S ------ Ring, Retainer (0.085" Thick) A/R
3-29D 377437-S ------ Ring, Retainer (0.058" Thick) A/R
3-29E 385044-S ------ Clutch, Reverse (7 1/8" Dia.) A/R
3- D7AZ-7153A D7AZ-7153-A Gasket & Oil Seal Kit (Items #4 & 14) 1
Page 11
December 2005
14a-e
(select fit)
13
11
8 9 10
6
3 5 7
2 4
1
12
h
lutc
ar dC
34 35
F orw
32 33
30 29
28 29
26 27
20 23
18 19 21
16 31
25 49
22 24 25 48
47
46
44
17 41 43
15
39
37
45
42
40 h
Clutc
38 ers e
36 Rev
50
54
53
52
51
Figure 4. Forward and Reverse Clutch Assembly
Page 12
December 2005
Table 4. Forward and Reverse Clutch Assembly

Description Qty
Ind Number Number
4-1 C6AZ-7D019A ------ Seal, Cylinder - Forward Clutch 2
4-2 E9TZ-7A360A ------ Cylinder Assembly - Forward Clutch 1
4-3 D6AZ-7A548A D6AZ-7A548-A Seal, Clutch - Outer 1
4-4 E9TZ-7A548F E9TZ-7A548-F Seal, Clutch - Inner 1
4-5 D6AZ-7A262A D6AZ-7A262A Piston Assembly - Forward Clutch 1
4-6 C6AZ-7D256B ------ Ring, Forward Clutch Piston Spring 1
4-7 D9AZ-7B070A ------ Spring, Forward Clutch Piston Disc 1
4-8 377127-S ------ Ring, Retainer 1
4-9 36243A ------ Washer, Thrust - Input Shell 1
4-10 D6AZ-7E085B D6AZ-7E085-B Spring, Clutch Pressure - Forward Clutch 1
4-13 C6AZ-7B066A C6AZ7B066A Plate, Forward Clutch Pressure 1
4-14A 377127-S ------ Ring, Retainer (0.076" Thick) A/R
4-14B 377437-S ------ Ring, Retainer (0.058" Thick) A/R
4-14C 377444-S ------ Ring, Retainer (0.094" Thick) A/R
4-14D 386841-S ------ Ring, Retainer (0.112" Thick) A/R
4-14E 386842-S ------ Ring, Retainer (0.130" Thick) A/R
4-15 C9AZ-7D090A ------ Washer, Thrust - Forward Clutch Hub 1
4-16 377132-S ------ Retainer 1
4-17 D6AZ-7B067A ------ Hub, Clutch 1
4-18 D6AZ-7D392A D6AZ-70392-A Gear, Forward Ring 1
4-19 C6AZ-7A166B C6AZ-7A166-B Washer, Bearing Assembly 1
4-20 D5AZ-7D398A ------ Planet Assembly - Forward 1
4-21 C6AZ-7D236A C6AZ-7D236-A Race, Bearing - Sun Gear 1
4-22 C6AZ-7D234B C6AZ-7D234-B Bearing Assembly - Sun Gear 1
4-23 C6AZ-7D235A C6AZ-7D235-A Race, Bearing - Sun Gear 1
4-24 C6AZ-7D063A ------ Gear Assembly, Sun 1
4-25 377300-S ------ Ring, Retainer 2
4-26 C6AZ-7D064A ------ Shell 1
4-27 C6AZ-7D066A ------ Washer, Thrust - Input Shell 1
4-28 377155-S ------ Ring, Retainer 1
4-29 C6AZ-7A166B ------ Washer, Bearing Assembly 2
4-30 C6AZ-7D006B ------ Planet Assembly - Reverse 1
Page 13
December 2005
14a-e
(select fit)
13
11
8 9 10
6
3 5 7
2 4
1
12
h
lutc
ar dC
34 35
F orw
32 33
30 29
28 29
26 27
20 23
18 19 21
16 31
25 49
22 24 25 48
47
46
44
17 41 43
15
39
37
45
42
40 h
Clutc
38 ers e
36 Rev
50
54
53
52
51
Figure 4. Forward and Reverse Clutch Assembly (Cont'd)
Page 14
December 2005
Table 4. Forward and Reverse Clutch Assembly (Cont'd)

Description Qty
Ind Number Number
4-31 387031-S5 ------ Ring, Retainer 1
4-32 C6AZ-7A153A ------ Ring, Gear - Output Shaft 1
4-33 C9AZ-7D164A ------ Hub - Output Shaft 1
4-34 377132-S ------ Retainer 1
4-35 36254B ------ Bearing Assembly 1
4-36 U36576 ------ Hub, Reverse Clutch 1
4-37 377135-S ------ Ring, Retainer 2
4-38 A36654D ------ Sprag Kit, Rear 1
4-39 U36892 ------ Ring, Snap - Reverse Clutch 1
4-40 C6AZ-7B066C C6AZ7B066C Plate, Reverse Clutch Pressure 1
4-43 D8AZ-7E085A ------ Spring, Clutch Pressure 1
4-44 CM-7D403A CM-7D403-A Seal, Outer - Reverse Clutch 1
4-45 F3TZ-7D404A F3TZ-7D404-A Seal, Inner - Reverse Clutch 1
4-46 A36664E ------ Race, Over Running Clutch (1.013" Thick) 1
A36664B ------ Race, Over Running Clutch (1.040" Thick) 1
A36664A ------ Race, Over Running Clutch (1.089" Thick) 1
4-47 E6TZ-7D406A ------ Retainer and Spring Assembly 1
4-48 D8AZ-7D402A D8AZ7D402A Piston Assembly - Reverse Clutch 1
4-49 C6AZ-7D167A ------ Bolt, Case - Reverse Clutch 5
4-50 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note 2) 1
4-51 D3TZ-7B368A ------ Washer 1
4-52 D6TZ-7A233A ------ Gear - Parking 1
4-53 (See Note 1) (See Note 1) Bushing 1
4-54 D6TZ-7060A D6TZ-7060A Shaft, Output (C6) 1
Note 1: Replace using C6 Automatic Transmission Overhaul Kit (P/N D6AZ-7C391A).
Note 2: Transmission Case (P/N E8TZ-7005H) includes the following parts:
Ford Part
Qty Description
Number
1 C7AZ-7E206A Retainer (Fig. 5-11)
2 E0UZ-7D273A Connector Assembly (Fig. 2-5)
1 E6TZ-7D406A Retainer and Spring Assembly
1 C6AZ-7D433A Shaft (Fig. 5-10)
Page 15
December 2005
17
2 16
3 4
1 7
5
6
15 12
14
8
11 10 9
13
Figure 5. Intermediate Band Servo
Page 16
December 2005
Table 5. Intermediate Band Servo

Description Qty
Ind Number Number
5-1 57633-S2 ------ Screw, Hex Head Ø 5/16-18 x ¾" Long 4
5-2 D3AZ-7D027A ------ Cover - Intermediate Band Servo 1
5-3 D5TZ-7D024B ------ Seal - Intermediate Band Servo 1
5-4 D4AZ-7D026A ------ Gasket - Intermediate Band Servo 1
Piston and Rod Assembly -
5-5 F2TZ-7D021B F2TZ-7D021B 1
Intermediate Band Servo
5-6 A36906 ------ Spring - Intermediate Band Servo 1
5-7 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note) 1
5-8 C6AZ-7A178A ------ Screw, Reverse Band Adjusting 1
5-9 375185-S100 ------ Nut and Washer - Seal Type 9/16-12 1
5-10 C6AZ-7D433A ------ Shaft - Intermediate Band Actuating Lever 1
5-11 C7AZ-7E206A ------ Retainer - Intermediate Band Servo Lever 1
5-12 E0TZ-7330A ------ Lever - Intermediate Band Servo 1
5-13 C6AZ-7D430C ------ Strut - Intermediate Band Anchor 1
5-14 C6AZ-7D029C ------ Strut - Intermediate Band Anchor 1
5-15 D9AZ-7D034B D9AZ-7D034-B Band Assembly 1
5-16 D8TZ-7A228B ------ Dipstick and Filler Tube 1
5-17 E7TZ-7A020D TPG-E7TZ-7A020D Dipstick Indicator (C6) 1
Note: Transmission Case (P/N E8TZ-7005H) includes the following parts:
Ford Part
Qty Description
Number
Page 17
December 2005
3 4 5 6
1 2
8
7
9 10 12
14
28
24
27
20
21 19 18
25 22 17
23
Figure 6. Parking Pawl, Throttle, and Manual Control Linkage
Page 18
December 2005
Table 6. Parking Pawl, Throttle, and Manual Control Linkage

Description Qty
Ind Number Number
6-1 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note 2) 1
6-2 D3TZ-7B368A ------ Washer, Thrust - Output Shaft (Rear) 1
6-3 D6TZ-7A233A ------ Gear, Parking - Output Shaft (See Note 1) 1
6-4 C6AZ-7D071A ------ Shaft - Parking Pawl 1
6-5 EOTZ-7A441A ------ Pawl, Parking 1
6-6 C6AZ-7D070B ------ Spring, Parking Pawl Return 1
6-7 U36995 ------ Plate 1
6-8 379058-S7-8 ------ Screw (Band Adjuster) 1
6-9 DSAZ-7B498A ------ Seal Assembly - Manual Control Lever 1
6-10 EOTZ-7A256B ------ Lever Assembly, Manual Control 1
6-11 Discontinued -- No Longer Used
6-12 DBTZ-7A247A ------ Switch, Neutral Safety Trans. Mount 1
6-14 55651-S2 ------ Screw 2
6-17 C9AZ-7D417A ------ Spring - Park Plate Torsion 1
6-18 C9AZ-7D414A ------ Plate Assembly - Park Rod Support 1
6-19 C9AZ-7D418A ------ Shaft - Parking Plate 1
6-20 EAA-6572A ------ Cup, 0.536" Dia. Plus 1
6-21 56501-S2 ------ Screw 1
6-22 EOTZ-7A261A ------ Spring, Manual Control Valve Detent Lever 1
6-23 CTR-C6-100 ------ Lever 1
6-24 U36991A ------ Rod 1
6-25 33848-S8 ------ Nut 1
6-27 353079-S ------ Ball, Detent ½" Dia. 1
6-28 380505-S ------ Ring, Retainer 1
Note 1: Output Shaft Parking Gear (P/N D6TZ-7A233A) includes Thrust Washer (P/N D3TZ-7B368A) (Item 2).
Note 2: Transmission Case (P/N E8TZ-7005H) includes the following parts:
Ford Part
Qty Description
Number
Page 19
December 2005
3
2
1 5
1a
6
7
9 10
10 11
Figure 7. Valve Body Assembly
Page 20
December 2005
Table 7. Valve Body Assembly

Description Qty
Ind Number Number
7-1 E0UZ-7A100A T6-1008-123 Body Assembly, Valve - 3 Speed 1
7-1a D9FP-7A100AA ------ Body Assembly, Valve - 2 Speed 1
7-2 C4AZ-7D227A ------ Retainer, Throttle Pressure 1
7-3 E0TZ-7326D ------ Rod, Gear Selector Valve 1
7-4 D0AZ-7E387A ------ Screen, Main Control Pump Inlet 1
7-5 D6AZ-7D100A ------ Gasket, Valve Body Separator Plate 1
7-6 ------ ¼-20 x 1 Bolt, Hex Head Ø ¼-20 x 1" Long (Body to Case) 6
7-7 C6AZ-7E062A ------ Gasket, Oil Pan Screen 1
7-8 D5AZ-7A098B D5AZ-7A098B Screen, Oil Pan w/ Gasket 1
7-9 ------ ¼-20 x 1½ Bolt, Hex Head Ø ¼-20 x 1½" Long (Body to Case) 2
7-10 ------ 10-24 x 1¼ Bolt, Oil Screen #10-24 x 1¼" Long 8
7-11 ------ 10-24 x 1 5/8 Bolt, Oil Screen #10-24 x 1 5/8" Long 1
Page 21
December 2005
Page 22
December 2005

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MODEL 660

NOTE: The information contained in this publication is intended exclusively

NOTE: The information contained in this document is intended to be

City: State: Zip Code:

Date of original publication: May 15, 1977

Revision Number Date Brief Description

1 July 22, 1977

4 April 15, 1978

5 September 12, 1978

9 April 15, 1980

Revision Number Date Brief Description

13 July 25, 1983

17 March 31, 1989

21A February 1997

21B October 1997

26 December 2004 Format Changes / IPL Updates

27 September 2005 Add Perkins Tier2 & Durst Trans

28A November 2005 Miscellaneous Corrections

29 October 2007 Add Cummins B3.3/Misc. Updates

LIST OF EFFECTIVE PAGES

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

2-3- 1 Rev 27 3-3- 1 Rev 26

Chapter-Section Page Revision Chapter-Section Page Revision

3-4- 1 Rev 26 4-TOC- 1 Rev 29

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

Chapter-Section Page Revision Chapter-Section Page Revision

MANUAL TABLE OF CONTENTS

SAFETY ............................................................................................................................... SAFETY-i

Chapter 1: General Information and Operating Instructions

10. Electrical System ...................................................................................... 1-1-3

SECTION 2: OPERATION AND PROCEDURES ....................................................................... 1-2-1

SECTION 3: SPECIFICATIONS ................................................................................................. 1-3-1

7. Shifter Guard ............................................................................................ 1-3-8

SECTION 4: SHIPPING .............................................................................................................. 1-4-1

SECTION 5: STORAGE ............................................................................................................. 1-5-1

SECTION 1: SERVICING ........................................................................................................... 2-1-1

SECTION 2: TROUBLESHOOTING ........................................................................................... 2-2-1

G. Electrical ............................................................................................................. 2-2-10

Figure 2-23. Electrical Schematic, Cummins B3.3

SECTION 3: REMOVAL / INSTALLATION ................................................................................. 2-3-1

B. Rear Axle .............................................................................................................. 2-3-3

SECTION 4: BELT TRACKING INSTRUCTIONS ...................................................................... 2-4-1

SECTION 5: SYSTEM PRESSURE SETTINGS AND METHODS ............................................. 2-5-1

SECTION 2: FRONT (STEER) AXLE ......................................................................................... 3-2-1

SECTION 3: REAR (DRIVE) AXLE ............................................................................................ 3-3-1

4. Depth Gauge Check ............................................................................... 3-3-12

SECTION 4: REAR WHEEL DRUM BRAKES ........................................................................... 3-4-1

SECTION 5: FRONT WHEEL DISC BRAKES ........................................................................... 3-5-1