Draw Frame

DRAWFRAME
TASKS OF DRAWFRAME
Through doubling the slivers are made even doubling results in homogenization(blending)
through draft fibres get parallelised hooks created in the card are straightened through the
suction ,intensive dust removal is achieved autoleveller maintains absolute sliver fineness
Quality of the drawframe sliver determines the yarn quality. Drawing is the final process of
quality improvement in the spinning mill Drafting is the process of elongating a strand of
fibres, with the intention of orienting the fibres in the direction of the strand and reducing its
linear density.In a roller drafting system, the strand is passed throgh a series of sets of rollers,
each successive set rotating at a surface velocity greater than that of the previous set. During
drafting, the fibres must be moved relative to each other as uniformly as possible by
overcoming the the cohesive friction.
Uniformity implies in this context that all fibres are controllably rearranged with a shift
relative to each other equal to the degree of draft. In drawframe, the rollers are so rotated that
their peripheral speed in the throughflow direction increases from roller pair to roller pair,
then the drawing part of the fibres, i.e.the draft, takes place. Draft is defined as the ratio of the
delivered length to the feed length or the ratio of the corresponding peripheral speeds.
Drawing apart of the fibres is effected by fibres being carried along with the roller surfaces.
For this to occur, the fibres must move with the peripheral speed of hte rollers. This transfer
of the roller speed to the fibres represents one of the problems of drafting operation. The
transfer can be effected only by friction, but the fibre strand is fairly thick and only its outer
layers have contact with the rollers, and furthermore various, non-constant forces act on the
fibres. - . Roller drafting adds irregularities in the strand.
Lamb states that,though an irregularity causing mechanism does exist in drafting, drafting
also actually reduced the strand irregularities by breaking down the fibre groups. Drafting is
accompanied by doubling on the drawframe, this offsets the added irregularity.
Variance(sliver out) = Variance(sliver in) + Variance(added by m/c) In Statistics , Variance is
the square of standard deviation Two passages of drawing with eight ends creeled each time
would produce a single sliver consisting of 64 ribbons of fibre in close contact with each
other.In the ultimate product, each ribbon may be only a few fibres thick, and thus the
materials of the input slivers are dispersed by the drawing process. The term doubling is also
used to describe this aspect of drawing
Drafting arrangement is the heart of the drawframe. The drafting arrangement should be
simple stable design with smooth running of rollers able to run at higher speeds and produce
high quality product flexible i.e suitable to process different materials , fibre lenths and sliver
hanks able to have good fibre control easy to adjust Roller drafting causes irregularities in the
drafted strand since there is incomplete control of the motion of each individual fibre or fibre
group.
The uniformity of the drafted strand is determined by draft ratio roller settings material
characteristics pressure exerted by the top roller hardness of top roller fluting of the bottom
rollers distribution of draft between the various drafting stages drafting is affected by the
following rawmaterial factors no of fibres in the cross section fibre fineness degree of
parellelisation of the fibres compactness of the fibre strand fibre cohesion which depends on
surface structure crimp lubrication compression of the strand fibre length twist in the fibre
distribution of fibre length 3-over-3 roller drafting arrangements with pressure bar is widely
used in the modern drawframes Bigger front rollers are stable and operated at lower speeds of
revolution, this necessitated pressure bar arrangement for better control of fibres. Some
drawframes are with 4-over-3 drafting arrangement, but strictly speaking it behaves like a 3-
over-3 drafting system except for the fact that fourth roller helps to guide the sliver directly
into the delivery trumpet.
DRAFTING WAVE:
Floating fibres are subject to two sets of forces acting in opposite directions. The more
number of fibres which are moving slowly because of the contact with the back rollers
restrain the floating fibres from accelerating. The long fibres in contact with the front rollers
tend to accelerate the floating fibres to the higher speed. As the floating fibres move away
from the back roller, the restraining force by back roller held fibres reduces, and the front
roller influence increases. At some balance point, a fibre accelerates suddenly from low to
high speed. This balance point is compounded by the laws of friction, static friction being
higher than dynamic friction.When one floating fibre accelerates, the neighbouring shor
fibres suddenly feel one more element tending to accelrate them and one fewer trying to
restrain them. Thus there may be an avalanche effect which results in drafting wave.
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