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    Sudyrah, Station Design Calculation of Existing Steel Tank Inlet Connection N-1 Doc. No.96-QC20-J-414

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    Hgagselim Selim
    The document provides calculations for the design of an existing steel tank inlet connection. It includes inputs like tank dimensions, nozzle size, material properties, and calculated values like required reinforcement areas, allowable stresses, forces and pressures. The opening is determined to be adequately reinforced based on the calculations.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Sudyrah, Station Design Calculation of Existing Steel Tank Inlet Connection N-1 Doc. No.96-QC20-J-414

    Uploaded by

    Hgagselim Selim
    37 views7 pages
    The document provides calculations for the design of an existing steel tank inlet connection. It includes inputs like tank dimensions, nozzle size, material properties, and calculated values like required reinforcement areas, allowable stresses, forces and pressures. The opening is determined to be adequately reinforced based on the calculations.

    Original Description:

    nozzle calc

    Original Title

    96-QC20-J-414-OVERFLOW

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    © © All Rights Reserved

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    The document provides calculations for the design of an existing steel tank inlet connection. It includes inputs like tank dimensions, nozzle size, material properties, and calculated values like required reinforcement areas, allowable stresses, forces and pressures. The opening is determined to be adequately reinforced based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    37 views7 pages

    Sudyrah, Station Design Calculation of Existing Steel Tank Inlet Connection N-1 Doc. No.96-QC20-J-414

    Uploaded by

    Hgagselim Selim
    The document provides calculations for the design of an existing steel tank inlet connection. It includes inputs like tank dimensions, nozzle size, material properties, and calculated values like required reinforcement areas, allowable stresses, forces and pressures. The opening is determined to be adequately reinforced based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 7

    SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK INLET

    CONNECTION N-1

    Doc. No.96-QC20-J-414
    Revision A

    SHELL INPUTS
    Internal pressure P kgf/cm2 0.05
    Internal diameter of the shell D mm 38,000
    Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 8
    Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 8
    Allowable stress in shell at given temp Sv kgf/cm2 1631.546
    Corrosion allowance of shell c.a.,shell mm 0
    Shell thickness provided t '
    mm 8
    NOZZLE INPUTS
    type of nozzle Set in nozzle with pad
    NOZZLE SIZE 20 " SCH40
    corrosion allowance of nozzle (internal only) c.a.,nozzle mm 0
    allowable stress in reinforcing pad at given temp Sp kgf/cm2 1631.546
    Shell thickness after corrosion t mm 8
    Nozzle wall thickness after corrosion tn mm 15.09
    inside diameter of nozzle d mm 478.62
    width of reinforcing pad W mm 273.1
    layout angle θ radian 334
    Thickness of shell (governing the case) tr mm 8
    Nozzle O.D. d' mm 508.8
    Nozzle wall thickness provided tn' mm 15.09
    nozzle projection outside the tank Lpr1 mm 243
    allowable stress in nozzle Sn kgf/cm2 1406.14
    Offset distance Off mm 0
    reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 8
    REINFORCING PAD INPUTS
    outside diameter of reinforcing pad Dp mm 1055
    thickness of reinforcing pad te mm 8
    is it split type padding NO
    WELD LEGS INPUTS
    weld leg between pad and shell leg1 mm 8
    weld leg between nozzle and pad/shell leg2 mm 16
    SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK OVEFLOW
    CONNECTION
    TANK OVER FLOW N*5

    MIN NOZZLE THICKNESS (ACCORDING TO UG-45)


    ta
    mm 0.009046
    (P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
    tb1
    mm 8
    tint+c.a.,nozzle
    tb2
    mm 8
    text+c.a.,nozzle
    tb3
    mm 8.34
    from table +c.a.,nozzle
    min nozzle thickness(tug45)
    mm 8
    max(ta,.min(tb3,max(tb2,tb1)))
    PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
    LIMITS OF REINFORCEMENT
    limit parallel to Tank wall (D1) -UG-40
    D1 mm 957.24
    2*max(d,Rn+tn+t)
    limit normal to tank wall (tlnp)-UG-40
    tlnp mm 20
    min(2.5t,2.5tn+te)
    CALCULATION OF CERTAIN FACTORS
    fr1,fr2
    - - 0.861845
    Sn/Sv
    fr3
    - - 0.861845
    min(Sn,Sp)/Sv
    fr4
    - - 1
    Sp/Sv
    force correlation factor
    - - 1
    if integral type(0.75+0.25cos2ǿ),else 1
    AREA CALCULATION-UG(37)
    Area required
    Ar mm2 3862.316
    [if fr<1] dtrF + 2tntrF(1-fr1), else dtrF

    Area available in shell


    A1 mm2 0
    max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))

    Area available in nozzle


    A2 mm2 520.2097
    min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)

    Area available in welds


    A4 mm2 256
    (leg1)2fr1

    Area available in pad


    A5 mm2 3587.52
    (min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4

    Area available in bevel


    A mm2 0
    max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(t62

    Area available in hub plus bevel


    A6 mm2 0
    A61+A62

    total area available


    AT mm2 4363.73
    A1+A2+A41+A42+A5+A61+A62

    OPENING IS ADEQUATELY REINFORCED


    SUDYRAH, STATION DESIGN CALCULATION OF EXISTING STEEL TANK
    OVEFLOW CONNECTION
    TANK OVER FLOW N*5

    CERTAIN PARAMETERS
    inside radius of nozzle
    Rn mm 239.31
    (d'-2tn)/2

    effective pressure radius


    Reff mm 19000
    D/2+c.a,shell.
    LIMITS OF REINFORCEMENT
    effective vessel wall length
    LR mm 128
    8t,10t,8(t+te)(acc to diff condtns.)
    for calculating LH
    LH1 mm 54.87266
    t+0.78(Rntn)0.5
    for calculating LH
    LH2 mm 251
    Lpr1 + t
    for calculating LH
    LH3 mm 128
    8(t+te)
    for calculating LH
    LH4 mm 0
    X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5

    effective nozzel wall length


    LH mm 54.87266
    if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)

    effective thickness used in calc. of pressure stress


    teff mm 16
    if te>0.5tand w>8(t+te),t+te else t

    CALCULATION OF AREAS
    for calculating A1
    λ - 0.633036
    min(10, (2Rn+tn)/((D+teff)teff)0.5

    area contributed by vessel


    A1 mm2 1024
    tLRmax(1,λ/4)

    area contributed by nozzle


    A2 mm2 828.0285
    if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)

    area contributed by welds


    A4 mm2 128
    0.5Leg12 + 0.5leg22

    area contributed by reinforcing pad


    A5 mm2 1024
    min(A5a,A5b)

    total area available


    AT mm2 3004.029
    A1+A2+A41+A42+A5

    ALLOWABLE STRESS
    allowable local primary membrane stress
    Sallow kgf/cm2 2109.21
    1.5*Sn
    FORCE CALCULATION
    nozzle radius opening in vessel along long chord
    Rnc mm 436.9331
    Rn/cosΦ

    internal pressure force on nozzle


    fN kgf 5.608549
    PRn(LH-t)

    internal pressure force on shell


    fS kgf 1359.355
    PReff(LR+tn)

    discontinuity force from internal pressure


    fY kgf 4150.864
    PReffRnc

    MAXIMUM ALLOWABLE PRESSURE CALCULATION


    used in calculation of Pmax1
    AP mm2 11031655
    Rn(LH-t)+Reff(LR+tn+Rnc)

    used in calculation of Pmax


    Pmax1 kgf/cm2 0.342567
    Sallow/(2(Ap/AT)-(Reff/teff))

    used in calculation of Pmax


    Pmax2 kgf/cm2 0.592059
    Sn*(t/Reff)

    nozzle maximum allowable pressure


    Pmax kgf/cm2 0.342567
    min(Pmax1,Pmax2)

    STRESS CALCULATION
    average primary membrane stress
    σavg kgf/cm2 183.6144
    (fN+fS+fY)/AT

    general primary membrane stress


    σcirc kgf/cm2 59.375
    Preff/teff

    max. local primary membrane stress at nozzle intersection


    PL kgf/cm2 307.8537
    max[2σavg-σcirc,σcirc]

    OPENING IS ADEQUATELY REINFORCED

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