Combine Harvester: Aw70V, VNQ Aw82V, VNQ
Combine Harvester: Aw70V, VNQ Aw82V, VNQ
Combine Harvester: Aw70V, VNQ Aw82V, VNQ
COMBINE HARVESTER
AW70V, VNQ
AW82V, VNQ
en Original instructions
INTRODUCTION
Thank you very much for purchasing the YANMAR product!
● Components and parts of this product are applicable to relevant JIS (Japan) and ISO
(international) standards.
● This manual describes the methods for operation and precaution for using of YANMAR
combine harvester AW70V. Please read this manual carefully and understand it before
using the machine. If the operator has not participated in any training on operation of the
machine or fails to use it in strict accordance with this manual, the user shall be
independently liable for any consequences caused thereby. This machine can only be
operated, maintained and repaired by technicians who are familiar with its features and
have the knowledge on safety in operation. It should be understood that any fault or
failure caused by improper operation and maintenance is not covered by the scope of
warranty provided by the dealer or the company.
● Please feel free to consult your YANMAR dealer about any questions or concerns you
may have.
● Please keep this manual near the machine after reading, and attach it with the machine
when lending or transferring it to others.
● To improve or upgrade this machine in quality or performance or for safety
consideration, parts are sometimes changed, so some parts of the description or
illustration in this manual may not apply to your machine. Please understand such
circumstances beforehand.
● Use this machine for the harvest only. Never modify or use it for any other purpose for
which it was not designed. This machine will not be covered by the scope of warranty
if it is modified or used for any other purpose. In addition, neither the dealer nor the
company will be liable for any accidents, personal injuries caused by modification to
this machine or property loss.
1
● The horse power of this machine is properly set at the time of delivery. The dealer will
not supply any warranty services if the user changes or adjusts the parameter at will.
● After delivering of this machine, the dealer will provide operating instructions for
practical use at the first time.
● This machine should comply with relevant regulations on accident prevention and
other safety countermeasures at any time, and relevant traffic laws and regulations
should be followed when it is driven on road.
● It is not allowed to duplicate or publish this manual without permission of the company.
Our company reserves all rights to publish, change or modify this manual according to
laws. The right to interpret this manual shall be owned by the company.
● The positions of relevant products in this manual are in the same direction of driving
by the operator.
● This manual includes chapter “Safety Instructions” for your safety in operation. Be
sure to read it before using and abide by it during operation.
Pay full attention to the following warning signs that are very important for safety.
Export to Any Other Countries is prohibited. Sales and Use Within Philippines Only.
“DANGER” indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
“WARNING” indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
“CAUTION” indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. It is also used to alert against unsafe practices.
2
CONTENTS
Safety Instructions 5
Name of Parts 24
Function of Parts 31
Driving 38
1. Pre-operation checks 38
2. Starting and stopping the engine 40
3. Starting, turning and parking 42
4. Traveling 43
5. Loading/unloading on truck 44
2
Operation 45
1. Conditions of crops and field 45
2. Field preparation and harvesting 47
3. Preparation for harvesting with combine 49
4. Harvesting 50
5. Alarm 62
3
CONTENTS
Periodic Inspection 71
1. Schedule for refueling, oiling and water supply 72
2. Checking and replacing oil of each part 73
3. Replacing HST filter and hydraulic oil 76
4. Checking and replacing cooling water 76
5. Replacing fuel filter 77
6. Cleaning the water separator 78
7. Draining the fuel tank 78
8. Bleeding fuel system 79
9. Cleaning and replacing the air filter 79
10. Cleaning the engine dust protector 79
4 11. Maintaining the battery 80
12. Checking the piping system 81
13. Checking the muffler 82
14. Checking the electrical wiring 82
15. Maintaining and adjusting the cutter blades 82
16. Adjusting the gap between feeding auger and base plate 83
17. Adjusting the gap between platform auger finger and base plate 83
18. Adjusting the position of reel 84
19. Checking and replacing fuse 84
20. Adjusting the chains 85
21. Adjusting the belts 86
22. Checking and adjusting the crawler 91
Trouble Shooting 94
1. Engine section 94
5 2. Harvesting and conveying section 95
3. Threshing section 96
Technical Specification 97
Accessories 99
Others 100
4
Safety Instructions
● Be sure to abide by the following instructions which are very important for safety.
● Personal injury, death, other accidents and damages to the machine may be caused if the precautions
are not followed.
[If not]
It may result in an accident.
[If not]
You may fall, be rolled in the machine and injured.
IMPORTANT
Be sure to check the machine before working.
Check and correct any abnormalities before using the combine.
Additionally, check and repair if there is any abnormality after working.
[If not]
Accident or mechanical failure may be caused as a result of
poor maintenance.
5
Safety Instructions
[If not]
It will be unavailable to extinguish the fire quickly if any.
[If not]
First aid may be delayed and personal injury be caused
in case of safety accident.
IMPORTANT
Be sure to perform the periodic inspection and maintenance.
Perform the periodic inspection, repair and maintenance of
all parts on a quarterly basis. In particular, the fuel channel
should be replaced every two years, and electrical wiring be
checked yearly.
[If not]
Accident, personal injury or mechanical failure may sometimes
be caused due to improper maintenance.
6
Safety Instructions
Refuel and lubricate the machine after the engine is cooled down.
Do not refuel or lubricate the machine while the engine is running or at a high temperature.
Be sure to refuel outdoors.
[If not]
Fuel or engine oil may be ignited and cause personal injury or fire.
Do not smoke.
Never use fires while refueling.
Do not smoke or use open fire for lighting while refueling.
[If not]
Fuel may be ignited and cause personal injury or fire.
FUEL
[If not]
Accident may be caused.
Fasten the fuel tank cap securely and wipe off the spilled fuel
after refueling.
Fuel may spill sometimes if the fuel tank cap is loose. Fasten the
fuel cap securely. In addition, be sure to wipe off the spilled fuel if any.
[If not]
Fire hazard or personal injury may be caused sometimes.
7
Safety Instructions
Fuel leaking
causes a fire.
Be sure to check the fuel leakage.
Be sure to check whether the fuel line is damaged and there is
fuel leakage.
[If not]
Fire hazard or personal injury may be caused.
Short-circuit
causes a fire.
Be sure to check the wiring of electrical parts.
Check whether the electrical wiring is in touch with the sharp tips of
other parts, falls off or is loosely connected, and its insulation has
peeled off.
[If not]
Short-circuit may be caused, resulting in fire or burning.
[If not]
Poisoning or fatal accident may be caused due to exhaust emission.
8
Safety Instructions
[If not]
Personal injury or damages to the machine may be caused.
[If not]
Person injury may be caused.
Discharged straw
causes a fire.
Clean up straw near the engine, muffler and belt pulley.
Check whether there is straw, dust or fuel attached on the engine,
muffler and belt pulley before daily operation.
[If not]
Dust may be ignited and cause fire or personal injury.
Put all control levers in the neutral position when starting up the engine.
Be sure to sit in the driver’s seat and put all control levers in the neutral
position before starting up the engine.
[If not]
The engine may not be started up.
9
Safety Instructions
[If not]
The machine may slide and cause accident.
[If not]
The road edge may collapse and cause turn-over of the
machine or personal injury.
[If not]
The machine may loss balance, fall over and cause injuries.
Be sure to comply with relevant laws and regulations, and wear the safety helmet.
You are required to abide by relevant laws and regulations,
and for safety consideration, wear the safety helmet during working and driving on road.
[If not]
Unexpected injuries may be caused.
10
Safety Instructions
[If not]
Person injury may be caused.
[If not]
Unexpected injuries may be caused.
Do not operate the range shift lever while ascending or descending a slope.
Do not stop the machine or operate the auxiliary shift lever while ascending a slope.
[If not]
The machine may run backward and cause accident.
[If not]
The machine may loss balance, fall over and cause injuries.
11
Safety Instructions
[If not]
Accident may be caused.
[If not]
Accident may be caused.
Keep
Make sure the ramp boards are parallel and stable while parallel.
loading/ unloading
Be sure to hook the ramp boards stably and reliably in parallel.
12
Safety Instructions
Safety
Put non-slipping blocks against wheels of the truck for loading/unloading confirmation
Turn off the engine, put the main shift lever to “1” or “R” position, and
lock the parking brake, and add non-slipping blocks against the wheels.
[If not]
The truck may slide, fall over and cause accident.
The tire is fixed.
[If not]
The machine may fall over.
Do not
Never change the direction of traveling on lamp boards. change the
direction
[If not]
The machine may fall over.
Turn off the engine and lock the parking brake during transportation.
Be sure to turn off the engine and lock the parking brake of the combine during transportation by truck.
[If not]
The machine may fall off the truck and cause accident during transportation.
13
Safety Instructions
Fix with
Fix the machine on the truck with rope the rope
Put a rope with sufficient strength on the rope hook of the
combine to fix it securely with the truck.
[If not]
The machine may fall off the truck and cause accident during
transportation.
IMPORTANT
Pay attention to the power lines during operation or driving.
The driver/operator may get an electric shock once the machine is in contact with the power line. 3m space
should be kept in front of and right above the machine to avoid electric shock.
[If not]
Heavy casualties may be caused.
Discharged straw
causes a fire.
It is prohibited to perform manual threshing
in the same position for a long time.
Remove straw accumulated in the rear part timely or move the
machine during manual threshing.
[If not]
Straw may generate heat and cause fire as a result of heat of the
exhaust pipe.
[If not]
Fatal or major injury accident may be caused.
14
Safety Instructions
Do not try to clean the threshing section or other moving parts during operation.
[If not]
The sickle may be struck away and cause personal injury.
[If not]
You may be rolled in the machine and injured.
Turn off the engine before removing blockage from the machine.
Be sure to turn off the engine and lock the brake pedal removing any blockage in the harvesting and
threshing sections.
[If not]
Unexpected injuries may be caused.
15
Safety Instructions
OUCH!
Do not get under the machine.
Never get under or put your hands or feet under the machine. Put on
the harvesting lock lever while checking.
[If not]
The harvesting section may fall down unexpectedly and cause
injury.
Discharged straw
causes a fire.
Remove straw on the engine, exhaust muffler pulley timely.
Remove straw, dust and fuel on the engine, exhaust muffler and
pulley regularly.
Especially, do the cleaning around the exhaust muffler after it works
of deep field.
[If not]
Straw or dust may be ignited and cause fire and burning.
Drive slowly.
Drive at the lowest speed in a right angle while crossing a ridge. Go into squarely.
Do not cross the ridge in an inclined angle, but in a right angle
to the ridge.
[If not]
The machine may fall over and cause injury due to loss of balance.
IMPORTANT
Beginners should start from slow-speed operation.
Beginners or less killed operators are recommended to put the main shift lever to “4” or lower gears to prevent
collision. Set the main shift lever in the “High Speed” position and pay full attention to crop and field conditions
after becoming skilled.
[If not]
The harvesting performance may be affected, and the machine may be damaged.
16
Safety Instructions
IMPORTANT
Turn off the engine before removing dust on the engine dust screen.
Turn off the engine, check the dust screen and radiator, and use soft brush to remove dust on the screen if
any. At the same time, the air filter and the filter in the front part should be cleaned.
[If not]
Overheating may be caused.
IMPORTANT
Add lubricant, diesel oil and other oils as specified to ensure normal operation of the machine.
[If not]
Failures may be caused.
[If not]
Accident may be caused due to difficulty in grasping the
operating condition.
IMPORTANT
Do not work in rainy or foggy days or when the crop water content is relatively high.
[If not]
Blockage, mechanical loss and failures may be caused by operation with high water content.
17
Safety Instructions
IMPORTANT Be inspection
and maintenance.
Perform inspection and maintenance after operation.
After completion of operation, clean the machine, perform inspection
and maintenance, and then check the tools. Do not leave the tools on the
machine to avoid damages.
[If not]
Accident may be caused due to poor maintenance.
IMPORTANT
Store the machine on a level ground.
Store the machine on a level ground, lower down the harvesting section, and lock the brake pedal.
[If not]
The combine may move and cause accident.
It’s a fire!
Do not put on the machine cover before it had been cooled down.
Let the engine cool down before storing the machine in an enclosure
or covering it with a sheet.
[If not]
Fire hazard may be caused.
[If not]
Hot water may spurt and burn you.
18
Safety Instructions
IMPORTANT
Load and unload the battery in the correct order.
Connect the anode firstly, and then connect the cathode when installing the battery.
Disconnect the cathode firstly, and then disconnect the anode when unloading the battery.
[If not]
Burning and fire may be caused due to short-circuit.
IMPORTANT
Use the designated battery only.
Be sure to use the battery of the capacity specified in the Operator’s Manual for
replacement when necessary.
[If not]
Burning and fire may be caused due to short-circuit.
Be sure to turn off the engine and lock the brake pedal during checking and maintenance.
Turn off the engine, lock the brake pedal, and put non-skid device under
the pulley before checking and maintaining the machine on an even ground.
[If not]
The combine may move suddenly and cause accident.
[If not]
Fatal or injury accident may be caused, and the machine may be damaged.
19
Safety Instructions
[If not]
The machine may not be driven normally and cause fatal and injury accidents or damages.
[If not]
Fatal or major injury accident may be caused.
[If not]
Major injury may be caused.
[If not]
Oil may penetrate into your skin and cause serious burning and other personal injuries.
20
Safety Instructions
[If not]
The parts may bruise their hands or feet or cause other accidents.
[If not]
Environmental pollution or personal injury may be caused.
Do not touch by
bare-handed.
Wear heavy gloves while replacing the cutting blades.
[If not]
Your hands may be scratched.
[If not]
The parts may bruise their hands or feet or cause other
accidents.
21
Service and Warranty
Warranty card
The warranty card is required for receiving after-sale
services. Therefore, keep it properly.
<Content of contact>
Model number and manufacture number of the
machine
Engine number
How do you use the machine?
(At what a speed you run the machine?)
How long have you used the machine?
(How much area or how long?)
Explain the problems as detail as possible
22
Service and Warranty
23
Name of parts
Sunshade (optional)
Pre-cleaner
Threshing rotor
Work lamp cover
Rear
Right
Platform auger
Reel
Side cover of
threshing section
Left
Crawler
Front Feeder house
Cutter blades
Reel tine
Crop divider
24
Name of parts
Co-worker backrest
Reversing light
Dust exhaust
hood Engine room cover
Header side cover
25
Name of parts
Reversing lever
Brake pedal
26
Attachment position of safety labels
The attachment positions of safety labels for your safe operation are shown below.
The safety labels should be kept clean and complete, and be replaced with new ones in case of damage or loss.
27
Attachment position of safety labels
1 2 3
6
8 9
7 10
11 12
13 14
28
Attachment position of safety labels
29
Attachment position of safety labels
1 2
4 5
30
Function of parts
OFF
ON
START
UP
31
Function of parts
Reel lowers
Direction switch
1 Steering lever
Header lowers
Reel rises
Turn Turn
Left Right
32
Function of parts
Operation-related section-2
4 Threshing clutch lever
Off
Reversing lever On
[Precaution]
Adjust the engine speed to “Low” before operation
of the threshing clutch lever; and regulate the
speed to normal after the lever is put to “ON”
Reverse
Off
Forward
On
The reaping section (header) will start working if the The reaping section (header) and the feeding chamber
will give loud noise or the harvesting section will stop
header clutch lever is pulled to “ON”. The section will
working or otherwise fails if the section and chamber are
stop working if the threshing clutch over is set to “OFF”.
blocked by straw during harvesting. In this case, use the
lever to reverse the harvesting section to remove
[Precaution] obstacles
Adjust the engine speed to “Low” before operation
of the harvesting clutch lever; and regulate the [Note]
speed to normal after the lever is put to “ON”. The Switch the reversing lever after turning off the
threshing clutch must be engaged before header clutch.
engagement of the header clutch, and be Use reversal function by the engine idling
disengaged in the reverse order. speed.
33
Function of parts
Traveling section
The main shift lever is used to move the machine Step the brake pedal for emergency stop of the
forward or backward during traveling. You can push the machine in traveling.
lever to enable step-less speed change.
LとN間のストッパーに関する記述削除
34
Function of parts
Horn button
Work lamp switch The indicators are the alarm devices for abnormalities
in various parts during operation, through which, or
together with the buzzer, the abnormal parts can be
1 Work lamp switch indicated.
Pull the key switch to “ON”, and turn the working light
switch clockwise, the head light and work lamp for the
feeder house, reaping section and the rear part will be 1 Charge indicator
lit simultaneously. This indicator will be lit if the battery is not charged
during operation of the engine.
2 Horn button
Pull the key switch to “ON” and press the horn button, 2 Oil pressure alarm
the horn will give sound. This indicator will be lit when the pressure of engine
lubricant decreases.
3 Buzzer stop button
3 Water temperature alarm
This indicator will be lit and the buzzer will give sound
when the temperature of engine cooling water rises
abnormally.
35
Function of parts
6 Warm-up Others
Pull the key switch to and remain it in “ON”, this
indicator will be lit. The engine can be started up after 1 Operator’s seat
the indicator is off.
Adjusting pin
Adjusting bolt
Tachometer
Green zone
Usage hours
Open the engine room cover with force.
Tachometer
36
Function of parts
Lock
4 Co-worker backrest
Press the fixing lever and pull down the backrest to the
setting position.
37
Driving
1. Pre-operation checks
● Be sure to turn off the engine, and lock the brake pedal before check and
maintenance.
● When checking and maintaining and adjusting, put the machine on a firm level
surface. Otherwise, it may result in injury.
● When checking and maintaining and adjusting, stop the engine and apply
parking-brake. Otherwise, it may result in injury by rolled in.
Check the machine before daily 3 Operation the engine room ● Cooling water quantity and
operation to ensure safe and ● Quantity, cleanness and leakage, and any damage to
comfortable work. leakage of engine oil. the hose.
Check in the following order:
38
Driving
4 Operator’s seat
● Functioning of indicators,
instruments and switches
39
Driving
2. Starting and stopping the engine 2- Pull the threshing clutch lever and header clutch
lever to “OFF”.
The engine cannot be started up if the two levers
are set in the “ON” position.
Accelerator lever
Starting the engine
1- Put the main shift lever and range shift lever to “N”.
4- Step the brake pedal to the floor, and pull the key
switch to “Start”.
The safety switch will not work and the engine can
not be started up if the brake pedal is not stepped
to the floor.
40
Driving
[Precaution]
Do not use continuously for over 10 seconds as
large current is required for starting up the
engine. (If the engine is not started up within 10
seconds, shut down the switch, wait for one
Warm-up indicator
minute, and then repeat the operations in step
4)
Do not pull the key switch to “Start” during
operation of the engine. Otherwise, the
machine may be damaged.
Accelerator lever
41
Driving
● Check the around the machine before Move the steering lever to the side of turning, and the
starting the machine. machine will turn to the corresponding direction.
● Wear the safety helmet during
operation and moving for your safety. Turn Turn
Left Right
● Be sure to warm up the engine after
start-up of the engine for operation
under low temperature.
Starting
Neutral
Position
[Precaution] OFF
Move the main shift lever from “Forward” to ON
“Reverse” or from “Reverse” to “Forward” after the
machine is completely stopped. The machine may
be damaged if the lever is operated before the
machine is completely stopped. START
UP
42
Driving
[Precaution]
[Precaution] Be sure to adjust the engine speed to the point that
tachometer hand falls in the “Green Zone”. Otherwise,
Main shift lever can not return to “N”, and the
the machine may be damaged.
machine can not be stopped if the brake pedal
is not stepped to the floor.
5- Raise the header from the ground to 30cm or more..
Emergency stopping has only the function of a
6- Put the main shift lever to “N” and the auxiliary lever
traveling. Neither a threshing part nor a header
to the appropriate position.
part stops.
7- Check the surroundings when starting, push forward
the main shift lever slowly to raise the speed
gradually.
43
Driving
44
Operation
Terminal
leaf
30 – 150cm
Spike-stalk
True leaf
Late spike
Raise the header as high as possible to reap crops over (Short and small)
150cm long. True leaf
Descend the header as low as possible to reap crops
below 30cm long. Haulm
Moisture of crops
Rice
Screening of grain will be affected if crops are not dry. Awn
Harvest after crops are sufficiently dry.
45
Operation
Reverse harvesting Lodging angle <70° Operation can be started when the plow pan depth is
Forward harvesting Lodging angle <85° less than 20cm.
Lodging angle
Below 20cm
Forward Reverse
harvesting harvesting
1 Forward harvesting
○ △ ○ ◎
2 Reverse harvesting
○ × △ ○
3 Lodging to left
○ △ △ ○
4 Lodging to right
○ × △ ○
46
Operation
[Precaution]
Perform slant harvesting linearly. The length of
straws may be uneven and the threshing
performance be affected if the moving direction is
changed during harvesting.
Remove the cops lodged on the ridge or change the
lodging direction to make the ridge visible.
47
Operation
[Precaution]
Do not reduce the engine speed when turning.
Otherwise, “poor screening” or “blocking” may be
caused.
Bidirectional harvesting Take care to prevent the reel from breaking in or
(for long field) running into the ridge during harvesting by ridge.
48
Operation
Fixed hook
Discharging shutter
49
Operation
Moving in and out of the field (1) Adjusting the swing separator pieces
The swing separator is used to separate grains from
chaff after threshing. Adjust the angle of chaff sieves of
Use the “Forward” gear for the screen according to the crop variety and threshing
ascending and “Reverse” for condition.
descending a steep slope, and drive
slowly. Otherwise, the machine may 1- Remove the left rear cover of the threshing section.
fall over. 2- Unfasten two bolts to take down the cover plate of
Set the range shift lever to “Low” and swing separator.
main shift lever to “1” to cross
straightly the ridge.
Use the ramp boards if the ridge is
over 10cm high. Bolt
Cover plate
Close
Standard
Open
[Reference]
Adjust the lever to “Standard” when delivery.
50
Operation
(2) Adjusting the screening air volume (4) Put the range shift lever to “Standard”,
Fixing bolt “Low” or “High” according to the
condition of crop.
Damper
[Precaution]
Fixing bolt
Threshing may be incomplete and low in efficiency, and
End adjustment plate the threshing section may be blocked if the engine speed
is below the rated level. The percentage of broken grain
may rise if the engine speed is too high.
Loosen the 4 fixing bolts at the end of swing separator (6) Put the threshing clutch lever and
to move the adjustment plate up and down. Move the header clutch lever to “ON”.
plate upward in case of much scattering at the rear of
the machine, or downward in case of poor screening.
51
Operation
(7) Operate the main shift lever to lower (9) The reel can be flexibly adjusted
down the header to prevent missing forward and backward by changing the
any rice spike during harvesting. position of pin hole.
[Note]
(8) Adjust the reel by height control switch Number of pin holes :3
the lift button to ensure that the reel Standard position : Rear hole
tines touch the stalk below spike when
cutting, and the reel is in the position To the rear end
available for gripping crops.
Cutter blade
52
Operation
Under normal condition (crops grow normally), the Harvesting height: To prevent missing during harvesting,
harvesting height should be 60-70cm from the spike tip.
Harvesting height
[IMPORTANT]
If the harvesting height exceeds 70cm, the power
consumption will be increased and energy
efficiency be decreased; the threshing chamber
may be accumulated with dust, swing separator be
blocked, and threshing loss be increased, leading to
poor screening.
If the harvesting height is below 60cm, friction effect
in the threshing chamber will be impaired and grain
loss be increased. Put the chaff discharge adjust
Reel height: To be lowered down as possible.
lever to “Close” to reduce loss.
[Note]
If the range shift lever is to be operated during
traveling, stop the machine before switching.
53
Operation
Right divider
[Precaution]
Do not put the threshing clutch lever to “OFF” or
reduce the engine speed during turning, when the
threshing section is still working.
The total loss rate may be increased if you turn at a
high speed during harvesting of crops high in yield.
Turn slowly.
54
Operation
Use the main shift lever and auxiliary shift lever to adjust the harvesting speed in reference to the table below.
Forward
Low harvesting
Forward
Stop
Traveling
Forward
Little High Small
55
Operation
Replacing the grain bag ● You may be rolled in the reel and
injured in the process of threshing by
feeding. So, be sure to follow the
instructions below.
When removing obstacles or observing the ● A co-worker must sit in the operator
operating status of grain tank while the seat during operation so as to timely
machine is running, do not put your hand stop the engine in case of
or body deep in the machine. Otherwise, abnormality.
you may be injured. ● Roll up your cuff, and do not wear a
towel around your head, neck or waist
1- The alarm buzzer will sound and the full grain tank during operation.
alarm on the instrument panel will be lit when the ● The operator should stand diagonally
tank is full of grain. away from the reaping section and
Full grain tank alarm feed crops gradually in small amount.
● Chaff may pile up below the dust
exhauster hood during threshing by
feeding. Do not let the piled chaff
come into contact with the engine
exhaust pipe. Otherwise, fire hazard
may be caused.
● Discharged straw and chaff may pile
up below the discharging section in
case of large-amount threshing while
the combine harvester is stopped. Fire
hazard may be caused by chaff in
2- After the bag if filled with grain, close the discharging contact with the outlet of engine
gate and replace the bag. exhaust pipe. In this case, move the
machine or remove the piled chaff.
[Precaution]
Check the volume of grain tank frequently during
operation. If the grain tank is excessively filled,
grain will block the outlet of lift conveyer to cause
blocking, burning of belt and other failures.
Manual threshing
Chaff
● Park the combine on a horizontal
ground and engage the parking brake.
● Two persons should be assigned for
coordination during threshing by the
means of feeding, one of which
should seat in the operator seat to
stop the engine immediately in case of
abnormality.
56
Operation
Manual
harvesting
Feeding auger
57
Operation
58
Operation
5) Drive belt of the swing 1) Adjust the belt tension or replace it.
separator loosened (low
revolving speed of the
screen)
1) High engine speed 1) Operate at the specified engine speed.
2) Vibrating screen closed too 1) Turn the screen toward “Open” side.
much
6 Hulled rice
3) Conveyer wear 1) Check and replace the conveyer.
4) High moisture content of 1) Harvest after rice becomes dry.
rice (wet) 2) Reduce the harvesting speed.
1) Chaff sieve clearance 1) Turn the screen toward “Close” side. (as indicated in
adjust lever opened too page 50 )
wide
Lots of 2) Check whether the gap 1) Correct the deformation and wear, or replace with
7
branch between concave screen new ones.
and cylinder teeth is
widened due to wear or
deformation
59
Operation
[IMPORTANT]
When the machine cannot move in a wet field, it may be unable to escape from the field, causing failure
of the machine or damage to the crawler. In this case, do not perform the following operations or
procedures.
Do not operate the main shift lever toward “Forward” or “Reverse” for over 10 seconds, or move it
repeatedly. (If the main shift lever is operated when the machine is sunk in a wet field, HST of the gear
may be damaged, and the machine could not move.)
Field
The machine
could not move
Do not place any rods, bars or square stock under the crawler. (Otherwise, the crawler may be
damaged)
When the machine could not move in a wet field, be sure to call for the rescue truck for escape. Secure
a steel wire rope on the rope hook or towing hook at the back of the machine, and use a heavy-duty
truck or other rescue vehicles for towing slowly when escaping from the wet field. Tow the machine
straightly in the moving direction. The rope hook or towing hook tied with wire rope on one side of the
machine may be damaged, and the machine may be unavailable to escape if the moving direction is
changed.
Wire rope
Rope hook
60
Operation
If it is unavailable to use a rescue truck for towing, loading/unloading plate, gangplanks and other materials
can be used to make the machine available for towing. In this case, fully remove clay attached on the track.
Otherwise, the machine cannot be towed due to crawler sliding.
Shovel
Digging
Towing
[Note]
Never use your combine harvester to tow any other machines, or mechanical failure may be caused.
61
Operation
5. Alarm
○
1 ○
2 ○
4 ○
5
○
3
Stop the engine without fail and engage the brake pedal lock, when you remove jam.
Do not put the hand in the conveyor and the chain. It causes to injure.
When the indicator lamps or the buzzer sounds, make sure of abnormal point and take the following steps.
62
Maintenance after operation
1. Post-operation maintenance 1- Lower down the header to the lowest position, and
then open the upper cover and side cover of the
threshing section.
[Precaution]
It is not allowed to clean with water any parts
other than the chassis, so as to avoid failures.
Pin
After inspection and maintenance of parts, be
sure to perform test run to check their working
condition.
63
Maintenance after operation
Swing separator
脱こく上カバー着脱項目削除に伴い、
ページレイアウトを変更しています。
64
Maintenance after operation
3- Remove the two bolts on the left and right sides of 1- Mount the front seal on the front of swing separator.
the rear end of vibrating screen.
Front seal
Bolt
2- Mount the 1st seal and 2nd front seal after the
cleanout is opened.
Cleanout
Bolt
3- Mount the 2nd rear seal on the rear end of swing
4- Draw out the swing separator rearwards. separator.
[Note]
Seals (rubber gaskets) should be mounted as
shown below when assembly of the swing
separator.
Front seal
65
Maintenance after operation
[Precaution]
When opening the engine room cover, be sure to
hold the support arm till it is completely open. The
engine may deform if you let it go in the course of
opening.
Open
66
Maintenance after operation
Greasing
Add grease to the following positions after cleaning.
(Every 30-50 hours)
1. Traveling section
67
Maintenance after operation
68
Maintenance after operation
Wing nut
Pre-cleaner
[Precaution]
Stop operation and use waterproof cloth to
cover the machine in case of rain during
operation. Pay special attention to the
pre-cleaner to prevent rain.
Pay full attention to prevent air filter from being
caught in the rain in the event that it rains
during transportation.
In case of damage to air filter or inlet pipe,
replace it with a new one. Otherwise, water
may enter and cause engine failure.
69
Maintenance after operation
5. Long-time storage If the machine is not to be used for a long time, it should
be arranged with periodic inspection and maintenance
according to the guidelines for inspection and
Store the machine as instructed below if it is not to be
maintenance, so as to ensure it is under the optimal
used for a long time.
operating condition when used at the next time.
1- Store the machine in a dry and well-ventilated place
protected against rain, and add wood planks under
[Precaution]
the crawler.
In case of residual grains and straws in the
2- Put all control levers to “OFF”.
parts, rats may nest there and bite the
3- Close the assist grain deck.
electrical wires, and thus future operation be
4- Lower the header to the floor.
affected. Clean them thoroughly.
5- Fill the fuel tank. There will be water drops and the
Take out the key and keep it properly.
tank may be rusted if it is left empty.
6- Coat anti-rust oil, engine oil or grease on external
surfaces subject to rust.
7- Fully charge the battery. Try to remove it from the
machine and store in a cool and well-ventilated place.
The cathode should be detached before the battery
is mounted on the machine.
(--)
[Precaution]
The battery is subject to natural discharging even if
it is not used. Charge it on a monthly basis.
70
Periodic Inspection
Maintenance of YANMAR Combine hardly move, its power is reduced, and the
harvester sprocket and crawler be subject to early wear.
Due to rotating and vibration of the machine, wear of
10- Fill the fuel tank.
parts and changes in load and operating environment
during operation or transportation, its technical 11- Check whether the engine and other parts are
conditions may be worsened, efficiency be reduced, under normal conditions.
parts be damaged, or serious accidents be caused. To
prevent the accidents, the machine should be correctly 12- Check whether the bolts and nuts are loosened.
operated to extend its service life, all parts be checked
and cleaned, bolts be tightened and adjusted, or parts [Precaution]
be replaced when necessary. This is the so-called Protect electrical parts, the swing separator
maintenance. and belts from water, or failures may be
caused.
<Content of daily maintenance> Fuel without dirt is supplied.
1- Check and clean the air filter elements, the screen of
oil cooler & radiator and engine dust protector.
● Check whether the engine is shut
2- Check the amount of engine oil, radiator & sub water down, control levers are in the “OFF”
tanks for leakage.
position, and wait till are moving parts
3- Clean the parts required to be cleaned (cleanouts of are completely stopped before
1st and 2nd conveyers). inspection, maintenance and
adjustment. Otherwise, you may be
4- Remove straw stuck in and between the drive shaft injured.
and driven shaft of chains, as well as chaff attached ● Be sure to fix the safety lock of header
on drive belts.
section before raising it for inspection,
5- Lubricate all chains, remove mud and chaff on maintenance and adjustment.
cutters, check any damage in the chains and cutters, Otherwise, the header may fall down
and add lubricant in the gap between upper and quickly and cause injuries. Refer P37.
lower cutter blades. (Lubricate the chains and ● Full ventilation should be provided
cutters every 2 hours during operation) during inspection indoors. Otherwise,
you may be poisoned by exhaust gas
6- Check whether the tension spring of chains is
from the engine.
loosened.
● When multiple maintenance
7- Remove chaff on the concave screen and swing operations, take out the key from the
separator of the threshing section. In particular, switch to ensure safety.
check the degree of wear on the concave screen
(high moisture content of crops), and replace it when It is recommended that periodic inspection and
necessary. maintenance be performed in the slack season to
ensure full mechanical performance, safe and
8- Check the threshing tooth, mount reversely or comfortable operation in the busy season. Therefore,
replace them if necessary. safety of all parts should be ensured during inspection
and maintenance. In particular, the radiator of fuel
9- Check the crawler tension, and tighten it if necessary.
channel and other rubber tubing should be replaced
Be sure to remove the mud, grass or straw
every 2 years, and the electrical wiring be checked on a
on/between the sprocket, rollers, crawler guide,
yearly basis, so as to maintain the machine under the
frame and transmission. Otherwise, the crawler may
optimal working condition.
71
Periodic Inspection
[IMPORTANT]
When changing or adding oil, after filling a predetermined amount of oil and running the engine for a few
minutes, check that the oil is within the range of oil gauge again.
If it is exceeding the oil gauge, either add or release oil
[Precaution]
Replace oil while periodic inspection. (Use the designated oil)
Never drain the waste oil directly into a river or sewer, but employ a professional agent for treatment.
72
Periodic Inspection
[Precaution]
<Replacing>
Keep the machine on a horizontal level while oiling.
1- Drain oil by taking off the drain bolt under the engine,
Oiling may be insufficient if the machine is inclined.
and add oil through the port.
Engine oil
<Checking>
1- Open the engine room cover
Drain bolt
Dipstick
Upper
Lower
73
Periodic Inspection
Sight glass
Engine Oil filter
74
Periodic Inspection
[Precaution]
Keep the machine on a horizontal level ground.
Raise the header to the highest position and fix
the safety lock. Upper
Gears and bearing in the transmission and the Lower
case may be damaged if transmission oil is not
replaced as scheduled.
The transmission should be disassembled and
checked every 1000 service hours of the
machine.
Other parts
Add oil to the specified level through the oil port.
Recommended Replacing Standard
oil interval level
First time: Drain bolt
50 hours
Rotor 2nd time :
Gear oil 90# 1.4L
drive case 400 hours
After: every
400 hours
Hydraulic
oil tank
Hydraulic oil Every 400
(about 3L 17L
VG46 orVG56 hours
in the
pipe)
Oil port
Drain bolt
75
Periodic Inspection
Upper
Lower
[Precaution]
Be sure to check oil leakage on the installation
surface of the filter.
Use the genuine YANMAR HST filter only.
Wipe off oil on the machine body.
Drain pin
76
Periodic Inspection
3- Mount the drain pin, add necessary anti-freezing 5. Replacing fuel filter
liquid or long life coolant, and fill with pure water.
4- Mount the cover of main radiator cap and start up the
engine to fully mix the anti-freezing liquid or long life Open flame is prohibited during operation.
coolant with cooling water.
Replacing interval Cooling water level Be sure to wipe off fuel attached on all
1 year Appr. 7.2L parts. Otherwise, fire hazard may be
caused.
After opening the rear cover of engine, you can see the
<Use of anti-freezing liquid>
fuel filter above the rear part of engine, a black
Anti-freezing liquid can reduce the freezing point of
container connected with the fuel inlet pipe and the inlet
water. Before delivery, the mixing ratio of the liquid is
pipe of injection pump. (This is a one-piece filter that
determined based on a cold resistance of -15℃,
can not be cleaned and should be replaced with a new
namely 70% water and 30% anti-freezing liquid. This
one.)
mixing ratio should be adjusted if the ambient
temperature is below -15℃. Replacing
Every 200 hours
interval
Ambient
-5 -10 -15 -20 -25 -30
temperature(℃)
Water (%) 85 75 70 65 60 55
Ratio
<Replacing>
Anti-freezing
15 25 30 35 40 45 1- When mounting the new filter with air inside, turn the
liquid (%)
key switch to “ON” to exhaust air.
<Long life coolant>
It is suggested to use a long life coolant for diesel
engine instead of clean water. The long life coolant
avoids from rusting inside of the radiator.
[Precaution]
When replacing with new cooling water, be
Fuel filter
sure to add the anti-freezing liquid or long life
coolant and perform idle running of the engine
for 5 minutes to mix the liquid as quickly as
possible.
The mixing ratio, which varies with
manufacturers, should be determined
according to the instruction manual provided
by the manufacturer.
You can fill with pure water to make up natural
consumption of cooling water.
The effective period of anti-freezing liquid is 1
year. Therefore, replace with new anti-freezing
liquid every year.
77
Periodic Inspection
Open flame is prohibited during operation. Open flame is prohibited during operation.
Be sure to wipe off fuel attached on all Be sure to wipe off fuel attached on all
parts. Otherwise, fire hazard may be parts. Otherwise, fire hazard may be
caused. caused.
The water separator in the rear part of the machine can The fuel tank is subject to water and dirt sediment
remove dirt and water in fuel. inside. The sediments may enter the fuel pipeline to
cause problems, thus should be removed regularly.
<Draining>
Dismount the drain bolt shown below to remove water <Draining>
and dirt. Take off the drain plug at the bottom of the fuel tank to
remove sediments inside.
<Cleaning>
Dismount the water separator to clean the filter element
inside.
Item Interval
Draining Every 50 hours
Cleaning the filter element Every 100 hours
Replacing the filter element Every 200 hours
[IMPORTANT]
The time of cleaning and replacing should be
adjusted as per fuel quality.
Drain bolt
78
Periodic Inspection
9. Cleaning and replacing the air The air entry is designed for suction of cooling air. It
may be accumulated with dust, thus should be cleaned
filter
with a soft brush after the engine is stopped. Open the
The air filter can remove dust in the air to prevent wear engine room cover, and remove dust on it.
of parts inside the engine. As lots of dust may be The screen of hydraulic oil cooler and radiator exposed
generated during harvesting, the filter should be to dust should also be cleaned.
cleaned frequently (every day) and replaced every 400
hours.
79
Periodic Inspection
[Precaution] [Precaution]
Open the engine room cover to clean the hydraulic Check the screens frequently, and remove dust
oil cooler inside it. if any.
Clean the fins of the radiator & the hydraulic oil
cooler with a soft brush on a daily basis, and
Hydraulic oil cooler
use the compressed air or low-pressure water
to purge it after the busy season.
The engine load may be increased if the air
intake screen, the radiator screen and the fins
of the radiator and the hydraulic oil cooler
radiator are blocked by dust.
[Precaution]
Use a brush to clean deep inside.
Air outlet
Hydrometer
Radiator fins
80
Periodic Inspection
<Method of recharging>
Do not start up the engine after Remove the battery from the machine for recharging.
recharging of the battery if the
hydrometer is “transparent”. Spark <Method of direct recharging>
may be generated in the battery, Connect the anode ((+) terminal) of the battery with
igniting gas inside and causing anode ((+) terminal) of the charger, and the cathode ((-)
damages to the battery when the terminal) of the battery with cathode ((-) terminal) of the
engine is started. charger for recharging at 7 Ampere for 8-10 hours.
Wear safety goggles and rubber gloves
when checking the battery. [Precaution]
No children or any other persons who For consideration of environmental protection, the
do not understand the operating battery replaced should not be discarded at
method and dangers are allowed to random, but be handed over to a professional
check the battery. agent for treatment.
Do not block air vents of the battery.
Otherwise, gas inside the battery may 12. Checking the piping system
increase the internal pressure and
cause damages.
Fire hazard may be caused by fuel
[Precaution] leakage due to aging and damages of
Disconnect the cathode ((-) terminal) when fuel pipes. Check the piping system
removing electrical wires from the battery. before and after operation, and replace
Be sure to use the specified battery for in case of leakage.
replacement. Do not forget to check the drain pipe of
Tighten the electrodes holding bolt of battery. the engine oil. Otherwise, fire hazard
may be caused in case of damage.
Check the metal fasteners during oil
and water leakage inspection.
81
Periodic Inspection
The muffler is designed with small holes Be sure to fix the safety lock of the header.
that may give out sparks and cause fire. Otherwise, it may fall down rapidly and
Check the muffler every 200 hours. cause injuries.
Muffler
Friction plate
B E
C
D
Cutter blade
support
82
Periodic Inspection
Deviation between cutter blade and backing edge at 16. Adjusting the gap between
the end of stroke A (0-3mm) platform auger and base plate
Max. gap between the upper side of cutter blade and
backing edge B (1.7mm)
Max. gap between the lower side of cutter blade and
Be careful that both the cutter blades and
backing edge C (0.5mm)
reel will move when you rotate the platform
Max. gap between the front and rear ends of cutter
blade D (0.79mm)
auger with hand.
If the gap is too large, adjust with a shim (accessory).
<Adjusting>
[Precaution] 1- Raise the reel to the highest position.
Do not screw the adjusting bolt M8 too tight. 2- Loosen the 8 fixing bolts on both ends of the auger.
Remove chaff, mud and oil on cutter blades 3- Use the adjusting bolt to set the auger to a proper
after daily operation. height.
Raise the reel to the highest position when
adjusting cutter blades. Adjusting bolt
In the fixed part of the backing edge, there
might be spacers for the gap adjustment.
<Checking>
The cutting blade is installed perpendicularly to the
cutting blade drive (the knife head and the drive are
positioned in parallel.)
Fixing bolt
Fixing bolt
Fixing bolt
83
Periodic Inspection
Adjusting bolt
[Note]
2- Loosen the 2 fixing bolts of the adjusting plate. Rotate the reel in the direction of normal rotation
3- Rotate the adjusting plate by turning the adjusting during adjusting.
bolt to get a gap of 5±1mm between the front end
of auger finger and the base plate.
Gap 5±1 mm
A B
84
Periodic Inspection
Fixing bolt
[Note]
Check whether there is a space between the covers
with the chain at A, B, C, and zone D.
85
Periodic Inspection
<Adjusting the header auger drive chain> <Adjusting the feeder house drive chain>
1- Remove the right side cover of the header. 1- Remove the chain cover.
2- Loosen the fixing bolt to adjust the tensioning nut. 2- Rotate the feeder house drive chain by hand.
3- Adjust the left and right sides concurrently.
Fixing bolt
Adjusting nut
Chain position
Adjusting nut
Feeder house
drive chain
Base plate
Fixing bolt
Slat
86
Periodic Inspection
1- Loosen the fixing bolt and use the adjusting nut to Adjusting the tension of threshing clutch
change the chain tension.
belt
2- After checking the bending of part A, tighten the bolt
and mount the side cover.
Put the threshing clutch lever to “ON” and check
whether the size of tension spring falls between 190±
21. Adjusting the belts
2mm.
[Precaution]
Check whether the belt tensioning wheel is in
contact with other parts before daily operation.
Adjust immediately in case of contact, and check
the internal bearing of belt wheel. <Adjusting>
1- Remove the two covers of engine rear side.
Cooling fan belt (engine) 2- Put the threshing clutch lever to “ON”.
3- Loosen the lock nuts (2 pieces) of threshing clutch
Press the belt center with your finger to adjust the lever, and use the tensioning screw to adjust the
deflection to 12.5±2.5mm. spring length to 190±2mm, as shown below.
<Adjusting>
Lock nut
1- Open the engine room cover.
2- Loosen the fastening bolt of generator.
3- Draw the generator to the direction of arrow to
tension the belt. Adjusting the tension of header clutch belt
4- Tighten the fastening bolt. Put the header clutch lever slightly to “ON” and check
whether the tension spring size falls in 233±2mm.
233±2mm
Deflection 12.5±2.5mm
87
Periodic Inspection
270±2mm
Tension spring
Adjusting part
<Adjusting>
1. Remove the side cover of the threshing section.
2. Loosen the lock nut and turn the adjusting nut to
change the spring length.
3. Fix it with the lock nut.
88
Periodic Inspection
Screening belt
106±2mm
<Adjusting>
1. Remove the lower cover of the threshing section.
2. Loosen the lock nut and turn the adjusting nut to
Adjusting part change the spring length.
198±2mm
3. Fix it with the lock nut.
150±2mm
89
Periodic Inspection
<Adjusting>
1. Engage the brake pedal lock.
2. Use the nut to adjust the hook length of tension
spring to 110.2±0.5mm.
3. Fix it with lock nuts.
Lock
110.2±0.5mm
Lock nut
90
Periodic Inspection
Stopper pin
Turning rod
A
Turning link
[Note]
Be sure to install the turning rod to the correct position
(direction).
Turning rod
Adjust the tightening position of the nut (C) so that the
clevis pin (B) loosely moves (with no pressure or
tension applied to the turning rod) when there is no
clearance between the turning link and the stopper pin
(A) (pinching the turning link from the top).
[Note]
Make sure that there is no torsion in the rod when
tightening the nut.
Be sure to lock with the nut.
91
Periodic Inspection
Machine bolt
Adjusting nut
Lock nut
92
Periodic Inspection
The spool retaining ring clearance on the upper side of 4. Clearance adjustment between the SC lever and
the actuator when the turning lever is fully turned down the machine bolt attached at the bottom of the
G: 0-1 mm (both right and left side) actuator.
<The turning lever is in the neutral position> The clearance between the machine bolt and the SC
lever while taking the play in the SC lever at the bottom.
J: 0-0.5 mm (both right and left)
G [Note]
Make sure that dimension J is not a minus value.
(SC lever is being pushed.)
Be sure to lock with the nut.
Lock nut
Machine bolt
93
Periodic Inspection
<Adjusting>
Jack up the machine on a level ground. The jack
capacity must be over 3 tons. Support the chassis
(pipe) , left and right sides of chassis.
Gap
[Precaution]
Do not tension the crawler too tight (gap below 12.5±
2.5mm)
Add a buffer (wood plank) between the jack and The crawler will be lengthened within a short time if it is
transmission excessively tensioned. As a result, the gap between the
driving sprocket and the crawler will be widened, and
Left side of chassis the crawler iron core may be in contact with the driving
sprocket, causing abnormal wear and damage.
94
Periodic Inspection
<Crawler structure>
Driving
Retaining wheel sprocket hole
projection
Rubber
Grounding side
of crawler
Wire code
Iron code Rib (protection)
Damage/failure maintenance
fall-off
Insufficient traction ▲
95
Periodic Inspection
Traveling/moving along steps or ridges Traveling on roads with sharp bumps (steel bar,
stone etc.).
[Other precautions]
Operating temperature -20℃~55℃.
Chemicals, oil and salt in sea water may damage the track.
It is prohibited to climb up steps or cross deep ditches directly. Any steps or deep ditches should be leveled with
soil or wood.
It is prohibited to drive obliquely on a slope to prevent accidents caused by the crawler running off the rails.
It is prohibited to turn abruptly during traveling at a high speed. Otherwise, the crawler may fall off the rails and
cause accident.
It is prohibited to travel on roads in a long distance. Use a truck or other vehicles for long-distance traveling.
It is prohibited to use any ramp boards without anti-skid measures.
Check the crawler tension on a regular basis for timely adjustment. Otherwise, wear of the driving sprocket and
iron core of the track may be early.
Check the wear condition of driving sprocket, idler wheel and track roller, and replace when necessary to
prevent damage and crack of the crawler.
Try to avoid crossing the ridge or ditch during field operation, so as to prevent damage and crack of the crawler.
Timely remove the mud, straw and other foreign matters stuck in the crawler if any. Otherwise, the traveling
resistance may be increased.
Reducing the power may lead to crawler crack, inner side scratch and early wear of the driving sprocket.
The track must be correctly tensioned. It may run off the rails if it is tensioned too loosely, or break if tensioned
too tight. In case of abnormal wear of the driving sprocket, the crawler core may be drawn out and lead to
crawler damage, as shown below.
Wear condition of driving sprocket
[Note]
The driving sprocket should be replaced if the dimension measured by the calipers shown above is <20mm.
96
Trouble shooting
In the event that mechanical condition becomes worse, turn off the engine and engage the
brake pedal lock firstly, and then perform trouble shooting as instructed below to prevent
accidents. Contact the dealer if you could not handle a failure.
1. Engine section
97
Trouble shooting
Crop divider cuts in the root of crop? Adjust the front end of reel
Crops accumulated in the front of cutter Lower the reel so that crops can flow smoothly
blades? from the cutter blades to the platform auger
Heavy loss in Lower the header as crops should be
Header too high, or the harvested crops
the reaping appropriately long to be evenly conveyed to the
too short?
section platform auger
Reel presses the crops when reverse
Adjust the reel to a proper height
harvesting?
Angle of reel tines too small? Adjust the angle of reel tines properly
Reel stuck
Reel too low? Adjust the reel to a proper height
98
Trouble shooting
99
Technical specification
Technical specification
YANMAR
AW70V
Model Top sacker
Overall Total length mm 5040
dimension Total width mm 2285
Total height mm 2865
Total weight kg 3005
Engine Model number 4TNV98
Type 4-cylinder, water-cooling, single-row, vertical, 4-stroke
Total displacement cc 3318
Power/rev. Kw(ps) 51.5 (70.0)/2500rpm
Fuel Diesel fuel
Fuel tank capacity L 80
Starting mode Electric starting
Traveling Width×grounding mm
425×1660
section length
Track Center distance mm 1170 (between SP, 1185)
Average grounding kPa
20.9
pressure
Mode of speed regulation HST hydraulic reversing clutch
Shift gear - 3 gears
Traveling speed m/sec Low: 0~0.93
(under the rated engine Standard: 0~1.50
speed) High: 0~1.85
Min. ground clearance mm 245
Header Gap at the front end of crop mm
2060
divider
Type of harvesting device Reel× feeder house
Cutter blade width mm 1975
Stubble range mm -50~1000
Diameter×width mm 900×1920
Reel
Revolving speed rpm 43 (37)
Threshing Type Axial-flow type longitudinally mounted front roller
section Roller Diameter×length mm 640×1850
Revolving speed rpm 570(19m/s)
Mode of screening Vibration, air blast
Screening width mm 850
Screening plate width×length 850×1410
Mode of secondary reduction Grain conveying pipe and vibrating screen
Concave screen area m2 1.75
Mode of threshing 2nd outlet of grain bin
Capacity of main grain tank L
490
or bin
Other devices Alarm and automation equipment Water temperature, hydraulic pressure, recharging,
secondary alarm and full grain tank
Operating efficiency (calculated value) ha/hr 0.2 – 0.6
Specifications in this catalogue are subject to change without further notice.
100
Main wearing parts
NO. Name
1 Resin parts
2 Rubber parts
3 Pin and key
4 Bearing
5 Switch
6 Relay
7 Bulb
8 Belt
9 Friction plate
10 Chain
11 Spring
12 Auger and conveyer
13 Wire (steel wire, flexible shaft)
14 Oil seal, cylinder gasket, sealing ring and other seals
15 Fuel injection nozzle components
16 Clutch
17 Drive (chain) wheel
18 Roller
19 Battery
20 Threshing screen (concave screen)
21 Threshing bar
22 Oil cylinder body
23 Shaft sleeve and bush
24 Grass scraper
25 Brush
26 Bolt, nut, rivet, snap ring and other fasteners
27 Reel tine
28 Cutter
29 Crawler, drive sprocket, idler
30 Guide rail
31 Fuel injection pump component
101
Accessories
List of accessories
[Note]
Our Company may modify or adjust the list of accessories according to the condition of use. Refer to the
list supplied at the time of delivery.
102
Others
Crawler ○ ○ ○ ○ ○ ■ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○
Driving
■ ■ ▲ ■ ■
sprocket
Idler ○ ▲
Track roller ○ ▲
Carrier roller ○ ▲
Crawler guide ○ ▲
Oil seal,
Bearing,
○ ▲ ○ ▲ ○
Sleeve
(Track roller)
Oil seal,
Bearing ○ ▲ ○ ▲ ○
(Carrier roller)
Oil seal,
Bearing, ○ ▲ ○ ▲ ○
(idler)
Side clutch
○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ ○
wire
Bearings, oil
seals, O-rings ○ ▲
(transmission)
Parking brake
○ ▲
(transmission)
103
Others
HST filter ▲ ▲
Hydraulic fluid
▲
pipe
Muffler ▲
Silencer ▲
Header clutch
○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ ○
wire
Header clutch
● ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ○ ▲ ○
belt
Reel chain ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
Platform auger
● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
drive chain
Draive chains
of platform ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
auger and reel
Header drive
● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
chain
Reaping
section drive ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
chain
Feeder house
● ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ▲
drive chain
Cutter blades
● ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ○ ▲ ○
CMP
Finger ○ ○ ○ ▲ ○ ○ ○ ▲ ○
Header section
Finger guide
○ ○ ○ ▲ ○ ○ ○ ▲ ○
(resin)
Reel bracket
▲ ▲
(resin)
Reel tine ▲ ▲
Feeder house
○ ○ ○ ▲ ○ ○ ○ ▲ ○
slat
Bearing ▲ ▲
Sleeve,
(Header ● ○ ▲ ● ○ ▲ ● ○ ▲ ● ○ ▲ ▲
section)
Seal, (Header
● ○ ▲ ● ○ ▲ ● ○ ▲ ● ○ ▲ ▲
section)
Platform auger ○ ○ ○ ○ ○ ○ ○ ○ ○
Cutter blades ○ ○ ○ ○ ○ ○ ○ ○ ○
Each tension
spring and ○ ▲ ○ ▲ ○
roller
Threshing
● ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ○ ▲ ○
clutch belt
Threshing
● ○ ○ ○ ○ ○ ○ ○ ▲ ● ○ ○ ○ ○ ○ ○ ▲ ○
rotor drive belt
104
Others
rotor case)
Bearings
○ ▲ ○ ▲ ○
(other)
Threshing
feed plates ○ ▲
Gutter, pipe ○ ▲
Blade (front) ○ ▲
Impeller
reinforcement ○ ▲
parts
Chaff
discharge ○ ▲
parts
reinforcement
(rotor cover ○ ▲
parts )
1st, 2nd
conveyor ○ ▲
transfer case
Each tension
spring and ○ ▲ ○ ▲ ○
roller
Battery ○ ○ ○ ○ ○ ○ ○ ▲ ○
Electrical section
Generator ○ ○ ○ ○ ○
Wire harness ○
Battery cable ○
Fuse ○ ○ ○ ○ ○ ○ ○ ○ ○
Work lamp Every day
Switch Every day
Electrical valve ○ ○ ○ ○ ○
Hydraulic
cylinder ○ ○ ○ ○ ○
Hydraulic section
(header
Hydraulic
○ ○ ○ ○ ○
cylinder (reel
Oil cooler ○ ○ ○ ○ ○
Oil seal,
header ○ ▲
cylinder
Oil seal, reel
○ ▲
cylinder
105