S06 BCI Face Drilling PDF
S06 BCI Face Drilling PDF
S06 BCI Face Drilling PDF
Rev:8/99
P1
SECOMA
Rev:8/99
P1
HYDRAULIC CARTRIGES CHART
INFORMATION
SECOMA
FUNCTION STAMP ON
PARTS NUMBER
CARTRIDGE
BASIC RELIEF
MAIN FEED
772 2551 RPGC-MCN
MAIN ROTATION
LOW PERCUSSION
PERCUSSION
772 2558 RPGC-LCN
MAIN RELIEF
ANTI-JAMMING
772 2530 CBEA-LAN
(R.P.P)
PRESSURE
772 2542 PBDB-MBN
REDUCER
FLOW CONTROL
772 2574 FDCB-LAN
(RPM Adjustment)
COLLARING
841 0284
RELIEF
P2
INFORMATION
SECOMA
FUNCTION STAMP ON
PARTS NUMBER
CARTRIDGE
BASIC RELIEF
MAIN FEED
772 2551 RPGC-MCN
MAIN ROTATION
LOW PERCUSSION
PERCUSSION
772 2558 RPGC-LCN
MAIN RELIEF
ANTI-JAMMING
772 2530 CBEA-LAN
(R.P.P)
PRESSURE
772 2542 PBDB-MBN
REDUCER
FLOW CONTROL
772 2574 FDCB-LAN
(RPM Adjustment)
COLLARING
841 0284
RELIEF
P2
GENERAL INFORMATION
P3
GENERAL INFORMATION
P3
STEP 11: MANUAL PERCUSSION REDUCER
FEED OTHER FUNCTIONS PULL UP THE FEED LEVER FULLY IN REVERSE POSITION.
MAIN RELIEF VALVE MANUAL PERCUSSION VALVE USE THE MANUAL PERCUSSION PUSH-BUTTON.
TEST POINT SECOND SEQUENCE THE HALF PERCUSSION MUST BE ACTIVATED
SPEED CONTROL FIRST SEQUENCE ADJUSTMENT:
CONTROL VALVE PRES. REDUCER LOOSEN THE LOCK NUT.
ANTI-JAMMING UNSCREW THE ADJUSTING SCREW FULLY.
PULL THE FEED LEVER IN REVERSE POSITION.
ENGAGE THE MANUAL PERCUSSION.
FEED LEVER
TURN THE ADJUSTING SCREW SLOWLY CLOCKWISE UNTIL THE HALF
PERCUSSION STARTS.
AT THIS POINT NOTE THE POSITION OF THE “ALLEN KEY”.
TURN ONE REVOLUTION CLOCKWISE, TIGHTEN THE LOCK-NUT.
MAIN RELIEF
CONTROL VALVE
TEST POINT
LOW PRE. RELIEF
RELIEF VALVE
HIGH PRE. RELIEF
RPM ADJUSTEMNT
TEST POINT
CONTROL VALVE
P4
MAIN RELIEF
CONTROL VALVE
TEST POINT
LOW PRE. RELIEF
RELIEF VALVE
HIGH PRE. RELIEF
RPM ADJUSTEMNT
TEST POINT
CONTROL VALVE
P4
SCHEMATIC MANUAL PERCUSSION STEP BY STEP SETTING METHOD
80
204
NO PROBLEMS WITH DRILLING GENERALLY.
FEED CYLINDER
203
B1
170
202
- step 1: Rotation main relief valve
9
4
- step 2: Feed main relief valve
6
- step 3: Feed forward pressure
B2
170
8
3
- step 4: Sequence 1 (starting half percussion
201
205
5
- step 6: Half percussion relief valve
PERCUSSION
206
80
- step 8: Feed flow regulator (feed speed control)
221
7
- step 9: Rotation flow regulator (RPM adjustment)
14 - step 10: RPP valve (anti-jamming)
11
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P5
203
B1
170
202
170
8
206
80
- step 8: Feed flow regulator (feed speed control)
221
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P5
HYDRAULIC SCHEMATIC IN NEUTRAL POSITION STEP 10: RPP ANTI-JAMMING
INSTALL A 250B GAUGE INTO THE FEED TEST POINT AND INTO THE
ROTATION TEST POINT.
PROCEED IN REAL DRILLING CONDITION AS DESCRIBE STEP 8.
WHILE DRILLING PUSH THE FEED LEVER DOWN TO THE FULL FEED
80
VERIN DE POUSSEE
POSITION.
204
FEED CYLINDER
203
B1
COMPLETED.
202
ADJUSTMENT:
9
4
- REMOVE THE CAP
6
- TURN THE ADJUSTING SCREW FULLY COUNTER-CLOCKWISE.
B2
170
- AT THIS POINT TURN SLOWLY THE ADJUSTING SCREW CLOCKWISE UNTIL
8
3
201
THE FEED PRESSURESTARTS TO DROP.
205
213 - NOTE THE POSITION OF THE “ALLEN KEY” THEN TURN 1 REVOLUTION
5
COUNTER-CLOCKWISE.
PERCUSSION
- TIGHTEN THE CAP. ENSURE THAT THE THREADS ARE CLEAN TO PREVENT
220
B5
206
80
THE ADJUSTING SCREW TO ROTATE WHEN YOU RE-INSTALL THE CAP.
221
7
ENSURE WHILE DRILLING, IN NORMAL GROUND, THAT THE FEED IS NOT
14
VIBRATING.
11
CAP
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P6
204
POSITION.
FEED CYLINDER
B1
COMPLETED.
202
ADJUSTMENT:
9
170
- AT THIS POINT TURN SLOWLY THE ADJUSTING SCREW CLOCKWISE UNTIL
8
3
201
COUNTER-CLOCKWISE.
PERCUSSION
- TIGHTEN THE CAP. ENSURE THAT THE THREADS ARE CLEAN TO PREVENT
220
B5
206
80
THE ADJUSTING SCREW TO ROTATE WHEN YOU RE-INSTALL THE CAP.
221
VIBRATING.
11
CAP
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P6
SCHEMATIC ANTI-JAMMING HYDRAULIC VALVES
FEED
- Main relief 201
80
- Control valve 202
204
FEED CYLINDER
203
B1
- Flow control 203
202
- Collaring relief 204
9
4
6
ROTATION
B2
170
8
3
201
- Control valve 208
205
5
PERCUSSION
220
B5
206
80
PERCUSSION
221
7
- Main relief (full percussion) 209
14 - Rotatiion relief 215
11
160
207
209
212
OTHER FUNCTIONS
- First sequence valve 205
B3
208
200
ROTATION
150
215
222
20
P
P7
FEED
- Main relief 201
80
B1
4
6
ROTATION
B2
170
8
213
206
80
PERCUSSION
221
160
207
OTHER FUNCTIONS
209
212
208
200
ROTATION
B4
150
215
222
20
P
P7
SCHEMATIC ADJUSTMENT OF THE ROTATION RELIEF VALVE STEP 9: ROTATION SPEED
Proceed in real drilling condition.
Use a photo-tachometer to record the RPM.
80
The RPM vary depending on ground conditions and percussion
204
VERIN DE POUSSEE
rate.
FEED CYLINDER
203
B1
Ensure that the rotation pressure stays at the average levels:
202
40 to 50 bar using a 45 mm (1’ 3/4) bit.
9
4
ADJUSTMENT:
6
- Loosen the lock nut
B2
170
- Turn the adjusting screw clockwise to decrease the RPM.
8
3
201
- Counter-clockwise to reduce RPM.
205
5
PERCUSSION
220
B5
38 mm 190
206
80
41 mm 170
221
7
43 mm 162
14
45 mm 155
11
51 mm 137
10
160 2
207
209
212
B3
208
150
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
Bouchon
Plug
P8
rate.
FEED CYLINDER
B1
ADJUSTMENT:
6
170
- Turn the adjusting screw clockwise to decrease the RPM.
8
3
201
5
PERCUSSION
38 mm 190
206
80
41 mm 170
221
43 mm 162
14
45 mm 155
11
51 mm 137
10
160
207
209
212
B3
208
150
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
Bouchon
Plug
P8
SCHEMATIC ROTATION SPEED ADJUSTMENT STEP 1 ROTATION MAIN RELIEF VALVE
- Stop the power pack
- Remove the rotation pressure hose (drifter rotation port P).
- Plug this hose, cap the fitting.
80
- install a 250b gauge at the rotation test point.
204
VERIN DE POUSSEE
- Operate the drill rotation either by using the lever or the electric
203
B1
switch (according to the BCI type).
202
- The pressure should be 160b, adjust if neened.
9
4
- Stop the power pack, release the pressure into the hose by
6
operating the valve 3 to 4 times.
B2
170
8
3
201
PRESSURE ADJUSTMENT
205
5
PERCUSSION
220
B5
206
80
221
7
14
11
10
160
207
209
212
B3
208
150
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P9
- Operate the drill rotation either by using the lever or the electric
203
B1
- Stop the power pack, release the pressure into the hose by
6
170
8
PRESSURE ADJUSTMENT
205
213
206
80
221
7
14
11
10
160
207
209
212
B3
208
150
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P9
SCHEMATIC FEED MAIN RELIEF ADJUSTMENT STEP 8: FEED FLOW CONTROL VALVE
80
- Install a 250b gauge at the feed test point.
VERIN DE POUSSEE
204
- Collar a hole.
FEED CYLINDER
203
B1
170
ADJUSTMENT
202
- While drilling turn the knob to the position 10 (max. Feed
9
4
speed.
6
- Slowly turn the knob counter-clockwise until the feed pressure
B2
170
8
3
starts to drop.
201
- At this point (minimum flow needed turn the knob one
205
5
PERCUSSION
220
B5
206
80
221
7
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 10
SCHEMATIC FEED MAIN RELIEF ADJUSTMENT STEP 8: FEED FLOW CONTROL VALVE
204
- Collar a hole.
FEED CYLINDER
B1
170
ADJUSTMENT
202
speed.
6
170
8
starts to drop.
201
213
calibration clockwise.
5
PERCUSSION
220
B5
206
80
221
7
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 10
SCHEMATIC FEED FLOW CONTROL STEP 2: FEED MAIN RELIEF VALVE
- Start the power pack.
- Install a 250b gauge at the test point.
- Operate the feed lever in REVERSE position.
- Run the drifter to the rear of the drill feed.
- Hold the lever into the full up position and read the pressure.
80
VERIN DE POUSSEE
204
- The pressure should be 160b.
FEED CYLINDER
PRESSURE ADJUSTMENT:
203
B1
- Hold the lever in reverse position.
202
9
4
REMOVE THE CAP
6
UNDO THE LOCK NUT
B2
170
8
3
201
205
213
5
PERCUSSION
220
B5
206
80
221
7
RELIEF VALVE
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 11
204
PRESSURE ADJUSTMENT:
203
B1
170
8
3
201
205
213
5
PERCUSSION
220
B5
206
80
221
RELIEF VALVE
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 11
SCHEMATIC FEED FORWARD STEP 7: FULL PERCUSSION
From step 6, push the feed lever down to the full feed position.
The percussion pressure should be at 160b as standard.
MAXIMUM PERCUSSION PRESSURE ALLOWABLE 180b
ADJUSTMENT
80
VERIN DE POUSSEE
204
- Loosen the lock nut
FEED CYLINDER
203
B1
to decrease the pressure
202
- Tighten the lock nut.
9
4
ADJUSTING SCREW
6
B2
170
8
LOCK NUT
3
201
205
213
5
PERCUSSION
220
B5
206
80
221
7
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 12
204
B1
ADJUSTING SCREW
6
B2
170
8
LOCK NUT
3
201
205
213
5
PERCUSSION
220
B5
206
80
221
7
14
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 12
SCHEMATIC FULL PERCUSSION ADJUSTMENT STEP 3: FEED FORWARD ADJUSTMENT
- Leave the gauge at the feed test point.
- Turn the feed speed control knob to the position 10.
- Remove the cap then unscrew the Anti-jamming fully.
80
MINIMUM FEED PRESSURE
VERIN DE POUSSEE
204
- Push the feed lever enough to engage the feed forward.
FEED CYLINDER
- Stop and hold the lever in position as soon as the micro swich is activated (the
solenoid B1 should be energized).
203
B1
- The pressure should be at 30b.
80
ADJUSMENT: - remove the cover, - loosen the lock nut,
202
9
4
pressure, - tighten the lock nut.
6
MAXIMUM FEED PRESSURE 80b up to 110b maximum
B2
170
8
3
- Move the lever down to the maximum feed forward position.
201
- While drilling look at the coupling, increase the pressure if it is smoking.
205
ADJUSTMENT
213 - Loosen the lock nut (24mm spanner).
5
PERCUSSION
220
B5
206
80 nut.
- Check again both mimi and maxi pressure. If correct replace the cover.
221
7
14
160
11
10
2
160 MINIMUM PRES.
207
209
Lock nut
212
Adjusting screw
B3
208
COVER
210
12
Cover NUT
13
R
200
ROTATION
B4
150
215
222
MAXIMUM PRES.
20
Lock NUT
P
Adjusting screw
P 13
204
- Stop and hold the lever in position as soon as the micro swich is activated (the
solenoid B1 should be energized).
203
B1
170
8
ADJUSTMENT
213
206
80 nut.
- Check again both mimi and maxi pressure. If correct replace the cover.
221
7
14
160
11
10
209
Lock nut
212
Adjusting screw
B3
208
COVER
210
12
Cover NUT
13
R
200
ROTATION
B4
150
215
222
MAXIMUM PRES.
20
Lock NUT
P
Adjusting screw
P 13
SCHEMATIC ADJUSTMENT OF THE SEQUENCE 1 STEP 6: LOW PERCUSSION
- INSTALL A 600B GAUGE INTO THE PERCUSSION TEST POINT.
- PLACE THE DRILL FEED AGAINST THE FACE.
“FREE” + 10b
- START THE DRILL ROTATION, OPEN THE WATER CIRCUIT.
80
- SLOWLY PUSH THE FEED LEVER DOWN ALLOWING THE DRIFTER TO
204
MOVE FORWARD ONTO THE FACE. COLLAR THE HOLE AND HOLD
FEED CYLINDER
203
B1
STARTED.
202
THE PRESSURE MUST BE 80B. IF THE HALF PERCUSSION PRESSURE
9
4
IS SET TO LOW, ACCUMULATOR DIAPHRAM FAILURE WILL RESULT.
6
INSTALLATION OF A 80B PRESET CARTRIDGE IS RECOMMENDED.
B2
170
8
ADJUSTMENT
3
201
- UNDO THE CAP, LOOSEN THE LOCK NUT
205
5
TO DECREASE THE PRESSURE
PERCUSSION
220
B5
206
80
CAP
221
7
14
LOCK NUT
80
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 14
MOVE FORWARD ONTO THE FACE. COLLAR THE HOLE AND HOLD
FEED CYLINDER
B1
STARTED.
202
170
8
ADJUSTMENT
3
201
206
80
CAP
221
7
14
LOCK NUT
80
11
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 14
SCHEMATIC LOW PERCUSSION ADJUSTMENT STEP 4: FIRST SEQUENCE VALVE
80
- Move the drill feed 10° upwar, start the drill rotation.
VERIN DE POUSSEE
204
- Note the “free pressure” needed to move the drifter forward
FEED CYLINDER
203
B1
During this motion, the percussion must stay OFF. If not, adjust
202
the “first sequence valve”.
9
4
ADJUSTMENT: From neutral position slowly push the feed
6
lever down to increase the feed pressure.
B2
170
8
3
201
The percussion must start only at this feed pressure.
205
5
PERCUSSION
220
B5
206
80
clockwise to increase
221
counter C. to decrease
7
14
LOCK NUT
11
80
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 15
- Move the drill feed 10° upwar, start the drill rotation.
VERIN DE POUSSEE
204
B1
During this motion, the percussion must stay OFF. If not, adjust
202
170
8
213
206
80
clockwise to increase
221
counter C. to decrease
7
14
LOCK NUT
11
80
10
160
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 15
SCHEMATIC SECOND SEQUENCE VALVE STEP: 5 SECOND SEQUENCE VALVE
From step 4, when the first sequence valve has been adjusted, proceed
with the “second sequence valve”.
- Push the lever down to the maximum feed position.
Refer to the chart below to adjust this second sequence valve.
80
VERIN DE POUSSEE
204
ADJUSTMENT:
FEED CYLINDER
203
B1
setting, counter-clockwise to decrease.
202
9
4
RECHECK BOTH SETTINGS (STEP 4 THEN 5) BEGINNING FEED LEVER IN
6
NEUTRAL POSITION.
B2
170
8
3
201
NOTE: THE SEQUENCE VALVES SET THE STARTING POINT OF HALF AND FULL
205
5
PERCUSSION PRESSURES.
PERCUSSION
220
B5
206
80
221
7
14
80 bar 65 bar
160
11
90 bar 75 bar
100 bar 80 bart
10
2
160 110 bar 85 bar
207
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 16
204
ADJUSTMENT:
FEED CYLINDER
B1
NEUTRAL POSITION.
B2
170
8
3
201
NOTE: THE SEQUENCE VALVES SET THE STARTING POINT OF HALF AND FULL
205
213
PERCUSSION PRESSURES.
PERCUSSION
220
B5
206
80
221
80 bar 65 bar
160
11
90 bar 75 bar
100 bar 80 bart
10
209
212
B3
208
210
12
13
R
200
ROTATION
B4
150
215
222
20
P
P 16