S01 Inflating Box - D PDF

Original instructions
Operation and
maintenance
manual
INFLATING BOX OPERATION AND MAINTENANCE MANUAL
2 (54) Copyright © Sandvik Mining and Construction

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OPERATION AND MAINTENANCE MANUAL INFLATING BOX
CONTENTS
1. PRELIMINARY REMARKS ............................................................................ 6
1.1. Safety ......................................................................................... 6
1.2. About this booklet............................................................................. 8
2. COMPONENTS OF THE INFLATING BOX ................................................ 10
2.1. Optional components (not included in the inflating box)............ 12
3. INSTALLING THE INFLATING KIT ON THE NITROGEN RECEIVER ....... 16
4. INSTALLING THE INFLATING DEVICE ...................................................... 18
5. INFLATING PROCEDURE ........................................................................... 20
5.1. Rock drill accumulator .................................................................. 20
5.2. H200/H300 Rock drill accumulator ............................................... 22
5.3. Brake and tramming accumulator ................................................. 24
5.4. Rod clamp accumulator and emergency steering accumulator. 26
6. CHECKING OF ACCUMULATOR PRESSURE ........................................... 28
7. SEALS REPLACEMENT OPERATION ....................................................... 30
7.1. Inflating device ................................................................................ 30
7.2. Elbow fitting..................................................................................... 30
7.3. Fitting for rod clamp’s accumulator .............................................. 31
7.4. Connecting hose ............................................................................ 31
7.5. Filling hose ...................................................................................... 32

7.5.1. Replacement of rubber seal ................................................................................ 32
7.5.2. Replacement of copper seal ................................................................................ 33
8. DIGITAL PRESSURE GAUGE INSTRUCTIONS ......................................... 36
8.1. Introduction ..................................................................................... 36
8.2. Notes on safety/production selection .......................................... 36

8.2.1. Device versions and range of delivery ................................................................ 37
8.3. Commissioning ............................................................................... 38
Copyright © Sandvik Mining and Construction 3 (54)

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8.3.1. Replacing the batteries ........................................................................................ 38
8.4. Functions and keys......................................................................... 39

8.4.1. Display mode ....................................................................................................... 40
8.4.2. Menu functions .................................................................................................... 40
8.4.3. Connection to the hydraulics ............................................................................... 40
8.5. Operating the digital pressure gauge............................................ 42

8.5.1. Turning on (ON) ................................................................................................... 42
8.5.2. Turning off (OFF) ................................................................................................. 42
8.5.3. Turning on back light ........................................................................................... 42
8.5.4. MIN/MAX display ................................................................................................. 43
8.5.5. FS Full Scale display ........................................................................................... 43
8.5.6. Erasing the MIN/MAX values ............................................................................... 43
8.5.7. OFL display ........................................................................................................ 43
8.6. Zero point correction (ZERO)......................................................... 44
8.7. Resetting the zero point correction............................................... 45
8.8. Automatic power off........................................................................ 45
8.9. Unit selection................................................................................... 46
8.10. Technical data ................................................................................. 47
9. TECHNICAL SPECIFICATION ..................................................................... 50

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1. Preliminary remarks

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1. PRELIMINARY REMARKS
1.1. Safety
The informations contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment.
Remember: SAFETY FIRST!

Always observe the warnings accompanied by the following symbols.
The following safety instructions are general rules.
WARNING
Operation, maintenance and adjustments are only allowed to persons with
specific training in operation and maintenance of the equipment.
Before starting any maintenance operation ensure that the machine is in a

safe location with good safety, ventilation and lighting conditions.
Read the operating and maintenance instructions before using or servicing

the equipment.
Follow all the safety instructions.
Do not attempt any repairs or adjustments that you do not fully understand.
The operator and the maintenance people must always wear required
personal protection, such as safety helmet, protective overall and gloves,
safety boots, hearing protectors, safety goggles and other safety equipment
requiered by the work.
Danger of hot surface.

Hot surface can cause serious injuries.
Diesel engine, exhaust purifier, coolant tank, rod, shank or hydraulic
components can be hot, thus before starting any maintenance work, always
let them cool off.
Ensure that lifting equipments and pedestals are compatible with elements’
weigh.
Before any operation stabilize and fix steadily all the elements on suitable
pedestals.

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Crushing hazard : do not stay in dangerous zone, for instance: central

articulation, between front chassis and rear chassis.
Danger of high pressure oil jets.

High pressure oil jets can cause serious personal injuries.
Before any operation on hydraulic circuit, STOP the power pack and release
remaining pressure in components by operating hydraulic control levers
several times.
Always release the static pressure in cylinders before disassemble them.
Never work on an operating circuit.
While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at control station in order
to be able to stop immediatly movements, power pack and/or diesel engine
by pressing an emergency stop push button.
Stop again power pack and/or diesel engine, if continuing maintenance or

repair work is needed.
Place a tag or a board to warn other members of the personnel that

maintenance work on the equipment is in progress.
Always use suitable tools and work in a clean place.
Keeps tools and equipment clean.
When dismantling hydraulic components, the hydraulic inlet/outlet ports

must be plugged to prevent dirt and air intrusion during operation.
Always have a fire extinguisher at hand and lurn of to use it.
Please notice that the hydraulic oil, fuel, and battery liquid can cause
pollution. Please refer to your own environmental standars for the liquide
processing.
Before operating maintenance always plan your work in order to use

adequate and in good shape receptacles.
Do not use the diesel engine if it is not needed because of exhaust gas, think
about the people and the environment.
For decommissioning, scrapping and disposal of machine’s components

(diesel engine, tyres, batteries, etc...), you must always observe the law in
force in your country.
In case of no law or if you think it’s not suficient, you can contact the
component supplier.

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1.2. About this booklet
The present manual is destined for the use of personnel in charge of carrying out, servicing and
maintenance operations on jumbos.
It contains maintenance operations schedule and operating methods concerning the main
elements of the INFLATING BOX.
Note that servicing and maintenance operations must be carried out by personnel with the
required qualifications, technical knowledge, and proper training on the machine.

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2. Components of the inflating box

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2. COMPONENTS OF THE INFLATING BOX
The inflating box must contain:
3
1 2
6
4 5
7 8 9
Inflating Box
10 11 12
14
13
If one or several of these parts were not delivered in our box, contact Sandvik.

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ITEM PART NB. QTY. DESIGNATION

1+2 77015649 1 ELBOW FITTING
3 77015658 1 1/8 NPT MINIMESS FITTING
4 77015656 1 G2 FITTING
5 77015657 1 G4 FITTING
6 1 6MM ALLEN KEY
7 77015654 1 CONNECTING HOSE
8 77015650 1 INFLATING HOSE
9 77015652 1 INFLATING FITTING FOR ROD
CLAMP ACCUMULATOR
10 77015651 1 SEAL KIT
11 77016633 1 FILLING DEVICE
12 77011830 1 DIGITAL PRESSURE GAUGE
13 73803410 1 MINIMESS FITTING
14 77015659 1 BOX
Note: The part number for the complete inflating box is 7701 5648.

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2.1. Optional components (not included in the inflating box)
15
Inflating
Inflating BoxBox
Inflating Box
W24,32x1/14 W24,32x1/14
Inflating Box
17
W24,32x1/14
W24,32x1/14
16
W21.8x1/14
W22x1/14
18 19
W24,32x1/14
G1/2-ISO228
W24,32x1/14
G5/8-ISO228
ITEM PART NB. QTY. DESIGNATION

15 77016074 200 BAR PRESSURE REDUCER
16 77016070 G3 FITTING
17 77016071 G6 FITTING
18 77016072 G8 FITTING
19 77016073 G11 FITTING
Note: For the correct G fitting for nitrogen bottles according to the country, see the table on next
page (G1 fitting is already fitted to hose).

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p g
Country Type / Material no.
G11) G2 G3 G4 G5 G6 G7 G8 G9 G10 G11
236376 2103421 236374 236373 2103423 236377 2103425 241168 2103427 3018678
Algeria z
Argentina z
Australia z
Austria z
Bahamas z
Bahrain z
Bangladesh z
Barbados z
Belgium z
Bolivia z
Botswana z
Brazil z
Bulgaria z
Burma z
Canada z
Chile z
China z
Colombia z
Costa Rica z
Cyprus z
Czech Republic z
Denmark z
Djibouti z
Dominican Republic z
Ecuador z
Egypt z
Ethiopia z
Fiji z
Finland z
France z
Gabon z
Gambia z
Germany z
Ghana z
Great Britain z
Greece z
Guatemala z
Guinea z
Guyana z
Honduras z
Hong Kong z
Hungary z
India z
Indonesia z
Iran z
Iraq z
Ireland z
Israel z
Italy z
Ivory Coast z
Jamaica z
Japan z
Jordan z
Kenya z
Korea z
Kuwait z
Lebanon z
Libya z
Malawi z
Malaysia z
Malta z
Mauritius z
Mexico z
Morocco z
Mozambique z
Netherlands z
New Zealand z
Nigeria z
Norway z
Oman z
Pakistan z
Paraguay z
Peru z
Philippines z
Poland z
Portugal z
Puerto Rico z
Qatar z
Romania z
Russia z
Saudi Arabia z
Singapore z
South Africa z
Spain z
Sri Lanka z
Sudan z
Surinam z
Swaziland z
Sweden z
Switzerland z
Syria z
Taiwan z
Tanzania z
Thailand z
Trinidad/Tobago z
Tunisia z
Turkey z
United Arab Emirates z
Uruguay z
USA z
Venezuela z
Vietnam z
Yugoslavia z
Zambia z
1)
= already fitted to hose z = suggestion

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3. Installing the inflating kit on the

nitrogen receiver

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3. INSTALLING THE INFLATING KIT ON THE NITROGEN RECEIVER
4 OR 5 7
2
OR
1
2 15
7
According to the country, select the correct fitting 4 or 5 (or other) which fits on the nitrogen
receiver.
Note: Only those two fittings are supplied with the inflating box, the optional pressure reducer 15
is not supplied with the inflating box .
WARNING
Before installing fittings, always check the condition of their seal(s).
Replace the seal(s) if needed.
• 1. Install fitting 4 or 5 (or other) on the nitrogen receiver.

• 2. Plug and tighten the connecting hose 7 or the optional pressure reducer 15 to the fitting
installed on nitrogen receiver.
• 3. If you are using an optional pressure reducer 15, plug and tighten to it the connecting
hose 7.
WARNING
Only use NITROGEN (N2) gas in accumulators. Never inflate them with
another gas, it may cause explosion.

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4. Installing the inflating device

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4. INSTALLING THE INFLATING DEVICE

Check valve
11
7
1
2
12
OF N
O
F
FS X
MA IN
M
ZE ENU
M
RO
0.0
0.0
RE
OK ET
S
MI
N
ba
r
• 1. Tighten the connecting hose 7 on the inflating device 11.
• 2. Screw the digital pressure gauge 12 on the minimess fitting of the filling device 11.
Refer to the digital pressure gauge chapter of this manual in order to use it.
WARNING
The check valve of the inflating device must not be dismantled. The check
valve has a safety function for the whole charging and testing unit.

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5. Inflating procedure

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5. INFLATING PROCEDURE
5.1. Rock drill accumulator
11
N
2
1
3
8
WARNING
Do not pressurize an accumulator that is not mounted on the rock drill.
Accumulators that are intended for repair, transport or storage must be
depressurized.
The charging pressure is depending of the rock drill type. Always check the
charging pressure values and the high/low pressure accumulators location
in the rock drill maintenance manual.
• 1. Remove the cap C from accumulator’s fitting.

• 2. Screw the inflating hose 8 on the inflating device 11.
• 3. Screw the inflating hose 8 on accumulator’s fitting.
• 4. Check the accumulator’s type, HP (High Pressure) or LP (Low Pressure) accumulator.
• 5. Ensure that the bleeding ball valve B of the inflating device 11 is closed.
• 6. Open the accumulator valve by unscrewing the slim nut N.
• 7. Open VERY GENTLY the NITROGEN receiver ball valve A.

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12
0.0 bar
0.0 MIN
MIN MENU RESET

ON MAX ZERO OK
OFF FS
• 8. Close the NITROGEN receiver ball valve A when, at digital pressure gauge 12, pressure
reaches:
- 60 bar for HP accumulator.
- 7 bar for LP accumulator.
• 9. Let the pressure stabilize.
• 10. Adjust the pressure to:
- 50 or 55 bar for HP accumulator (according to rock drill type, check in its
maintenance manual).
- 5 bar for LP accumulator.
Adjust the pressure by opening very slightly the bleeding ball valve B of the inflating
device 11 (The nitrogen bottle being thoroughly closed).
11
10
• 11. Close the accumulator valve by tightening the slim nut N.

• 12. Remove the inflating hose 8 from accumulator’s fitting.
• 13. Put back in place the accumulator’s fitting cap C.

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5.2. H200/H300 Rock drill accumulator

6
K
11
5
C
B
1
O-Ring
2 4
Plug
Accumulator
• 1. Remove the accumulator’s safety cap C.

• 2. Remove the O-ring if necessary.
• 3. Ensure that the 6mm “Allen” key 6 engages correctly in the accumulator plug and loose
lightly the plug.
• 4. Screw firmly the inflating device 11 on the accumulator.
• 5. Ensure that the bleeding ball valve B of the inflating device 11 is fully closed.
• 6. Finish to unscrew the accumulator’s plug with the knob K of the inflating device 11.
• 7. Open VERY GENTLY the NITROGEN receiver ball valve A.
12
0.0 bar
0.0 MIN
MIN MENU RESET

ON MAX ZERO OK
OFF FS

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• 8. Close the NITROGEN receiver ball valve A when, at digital pressure gauge 12,
pressure reaches 60 bar.
• 9. Let the pressure stabilize.
• 10. Adjust the pressure to 55 bar.
Adjust the pressure by opening very slightly the bleeding ball valve B of the inflating
device 11 (The nitrogen bottle being thoroughly closed).
11
10
• 11. Tight manually the accumulators’s plug by using the knob K.
NOTICE
Do not use a pair of pliers in order to not deteriorate the inflating device.
K 11
11
• 12. Drain the pressure enclosed within the hose and the inflating device 11 by opening its
bleeding ball valve B.
• 13. Remove the inflating device 11.
• 14. Tight the plug with the 6mm “Allen” key 6.
• 15. Put back in place the accumulator’s o-ring and safety cap C properly.
• 16. Screw the accumulator’s safety cap C.

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5.3. Brake and tramming accumulator
7 • 1. Remove the accumulator’s cap C.

• 2. Remove the O-ring if necessary.
6 • 3. Ensure that the 6mm “Allen” key 6
K engages correctly in the accumulator plug,
loose lightly the plug.
11 • 4. Screw firmly the inflating device 11 on the
5 accumulator.
• 5. Ensure that the bleeding ball valve B of
the inflating device 11 is fully closed.
• 6. Finish to unscrew the accumulator’s plug
B with the knob K of the inflating device 11.
• 7. Open VERY GENTLY the NITROGEN
OF N
O
F
receiver ball valve A.

FS X
MA IN
M
ZE ENU
M
• 8. Close the NITROGEN receiver ball valve

RO
0.0
0.0
RE
OK ET
S
MIN
4 A when, at digital pressure gauge 12, pressure

ba
r
reaches:
12 - 110 bar for brake accumulator.
- 22 bar for tramming accumulator
3 • 9. Let the pressure stabilize.

• 10. Adjust the pressure to:
- 100 bar for brake accumulator (for 300
Range).
6 - 80 bar for brake accumulator (for 311
Range).
- 12 bar for tramming accumulator (for
200L Range and TH205L).
Adjust the pressure by opening very slightly
the bleeding ball valve B of the inflating
device 11 (The nitrogen bottle being
thoroughly closed).
2
11
O-Ring A
10
1
C B

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• 11. Tight manually the accumulators’s plug by using the knob K.
NOTICE
Do not use a pair of pliers in order to not deteriorate the inflating device.
K 11
11
• 12. Drain the pressure enclosed within the hose and the inflating device 11 by opening its
bleeding ball valve B.
• 13. Remove the inflating device 11.
• 14. Tight the plug with the 6mm “Allen” key 6.
• 15. Put back in place the accumulator’s o-ring and safety cap properly.
• 16. Screw the accumulator’s safety cap C.

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5.4. Rod clamp accumulator and emergency steering accumulator
7 • 1. Remove the cap C from the

accumulator.
• 2. Tighten the fitting 9 on the accumulator.
• 3. Screw the inflating hose 8 on the
11 inflating device 11.
• 4. Tighten the head of the inflating hose 8
on the fitting 9.
5
• 5. Ensure that the bleeding ball valve B of
the inflating device 11 is fully closed.
• 6. Tighten a few revolutions the lever L of
the inflating hose 8 to push the needle of the
B accumulator valve so as to open the valve.
• 7. Open VERY GENTLY the NITROGEN
OF N
O
F
receiver ball valve A.

FS X
MA IN
M
ZE ENU
M
RO
0.0
0.0
3 • 8. Stop when the gauge shows a pressure

RE
OK ET
S
MIN
10 bar higher than the accumulator working

ba
r
pressure. Refer to the machine’s hydraulic

12 schematic for accumulator working pressure.
• 9. Use the bleeder knob B to release the
pressure to the accumulator’s working
6 pressure.
8
L
11
4
B
9
C
2 • 10. Untighten the lever L in order to close
1 the accumulator’s valve.
• 11. Bleed the pressure remaining in the
A hose by opening the knob B.
• 12. Remove the inflation kit.
• 13. Remove the fitting 9.
• 14. Re-tighten the accumulator valve cap
C.

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6. Checking of accumulator pressure

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6. CHECKING OF ACCUMULATOR PRESSURE
12 3
RESET
OK
1 2
bar
0.0 MIN
MENU
ZERO
0.0
MAX
MIN
FS
OFF
ON
Refer to the digital pressure gauge chapter of this manual in order to use it.

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7. Seals replacement operation

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7. SEALS REPLACEMENT OPERATION
7.1. Inflating device
11
10
Check valve
• 1. Remove the old O-ring with screwdriver.

• 2. Put a new rubber O-ring seal.
WARNING
The check valve of the inflating device must not be dismantled. The check
valve has a safety function for the whole charging and testing unit.
7.2. Elbow fitting
10
1
2
OR
• 1. Unscrew the fitting 2, replace the seal (two type avalaible), and put back in place the
fitting 2.

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7.3. Fitting for rod clamp’s accumulator
10

7.4. Connecting hose
10
No seal on
this side


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7.5. Filling hose
7.5.1. Replacement of rubber seal
10
• 1. Unscrew the head of the filling hose’s valve.

• 2. Push the valve’s head.
• 3. Replace the rubber ring (Be careful of the direction).
• 4. Put back the head in the body (Be careful to not forget the washer).
• 5. Tighten the head.

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7.5.2. Replacement of copper seal
• 1. Unlock the circlips with

1 2 screwdriver.
• 2. Remove the circlips.
3 4 • 3. Pull the nut, the two half cuts.

• 4. Replace the copper seal.
5 6
• 5. Put back one half cup.
• 6. Put the small nut (threaded
one).
7 8
• 7. Put back the second half cup.
• 8. Put back the nut and the lock
circlips.

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8. Digital pressure gauge instructions

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8. DIGITAL PRESSURE GAUGE INSTRUCTIONS
Please read carefully before use!

8.1. Introduction
This digital pressure gauge featuring a MIN/MAX display function.

Full scale (FS) accuracy is ± 0.5% based on the upper limit of the measurement range.
Dynamic pressure peaks are measured at a scanning rate of 10 ms (100 measurement values/
second). The MIN/Max memory is continuously updated and rewritten.
8.2. Notes on safety/production selection
The correct functioning of this digital pressure gauge can only be guaranteed when the
specifications detailed in these operation instructions are adhered to.
In particular, specifications relating to the permitted upper limit of the measurement range as well
as the permissible temperature range must be observed.
NOTICE
For repairs or calibration of the measurement instruments, please contact a Parker sales
branch.

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8.2.1. Device versions and range of delivery
Device versions/range of delivery
Basic setting to unit ‘bar’ Basic setting to unit ‘PSI’

Pressure connection, male thread G 1/4 Pressure connection, male thread
Delivery with adapter M16x2 UNF 7/16-20
Delivery without adapter
Range Part No. Range Part No.
-1…16,00 bar SCJN-016-01 -1... 230,0 SCJN-0230-02
0…100,0 SCJN-100-01 0... 1500 SCJN-1450-02
0... 400,0 SCJN-400-01 0... 5800 SCJN-5800-02
0... 600,0 SCJN-600-01 0... 8700 SCJN-8700-02
à... 1000,0 SCJN-1000-01

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8.3. Commissioning
The digital pressure gauge is supplied with batteries fitted. The device is operational as soon as it
is turned on.
NOTICE
Turn off the device before replacing the batteries.
8.3.1. Replacing the batteries
• Open the battery compartment.

• Insert the new batteries as depicted. (Batteries: 2 x 1.5 V (LR6 - AA))
• Ensure correct polarity of the batteries.
When in continuous operation (without light), the service life of the batteries is 1,500 hours.
A battery symbol permanently displays the actual battery status.

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8.4. Functions and keys
Display
• 4 ½ digit LCD with back light function
ServiceJunior
• Displays measurement values and menu
functions
• Bar Graph’ with peak & hold function
• Actual value display (15 mm)
• MIN/MAX or Full Scale (FS) (8 mm)
• Battery status
MIN MENU RESET
ON MAX
OFF FS ZERO OK
KEYS
MIN MENU RESET
ON MAX
OFF FS ZERO OK
Key Function
Turns the device on/off.
ON/OFF Press 2 s Turns on the back light function (stays on
ON
OFF for 30 s)
Selects display unit : MIN/MAX or FS

MIN MIN Minimum value
MAX MAX
FS FS Pressure peak
Displays the upper limit of the scale (e.g. 400 bar)
MENU Press for 2 sec.
MENU ZERO
Changes the unit.
ZERO Auto Power Off – on/off.
Zero point calibration.
RESET Erases MIN and MAX values from the memory
RESET Confirms the MENU functions
OK OK

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8.4.1. Display mode
The actual pressure (ACT) is indicated in the display mode. The ACT measured value is
displayed in the corresponding unit. The MIN, MAX or FS values is indicated in the lower part of
the display.
Display Description
bar-graph Graphic indication of the actual pressure.

A pressure peak is indicated by means of a pixel (graduation mark).
The indicated value is refreshed at intervals of
50 ms (20 measurements/s).
ACT Indicates the actual pressure.

The indicated value is refreshed at intervals of 300 ms (3 times/s).
MIN / MAX Indicates the MIN, MAX or FS value according to setting.

The indicated value is refreshed at intervals of 300 ms (3 times/s).
F.S. Upper limit of the scale (e.g. 400 bar)
Units Indicates the chosen unit
Battery Indicates battery status (5 segments)
REC REC flashes when recording measurement values

(optional data logging function)
X10 Indicated value (actual indication and MIN/MAX indication) x10.
8.4.2. Menu functions
Following set ups can be done within the MENU Function:

• Automatic switch off enable/disabled
• Selection of engineering units (bar/mbar/PSI/kPa/Mpa)
By pressing the MENU key (2 s) the desired function appears.
Skip to next function by pressing MENU again.
Confirmation by pressing the “OK“ key.
The ServiceJunior returns into the display mode.
8.4.3. Connection to the hydraulics
The digital pressure gauge wireless is available with male thread G1/4 (BSPP) or 7/16-20 UNF
for the corresponding versions (bar/PSI).
WARNING
Please do not do the assembly while the digital presure gauge is
pressurized!

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Model SCJR-xxx-02 SCJN-xxx-01
Pressure port 7/16-20 UNF ¼ BSPP
Adapter (M16x2) SCA-7/16-EMA-3 SCA-1/4-EMA-3

(hex size 24 = 600 bar)
(hex size 27 = 1.000 bar) pre-mounted
Test Hose (M16x2) SCA-EMA-3/ 3 SCA-EMA-3/3
Test point M16x1.5 SCA-EMA-3/4 SCA-EMA-3/4
Test point M12,65x1.5 SCA-EMA-3/2 SCA-EMA-3/2
Test point Pin Lock SCA-EMA-3/1 SCA-EMA-3/1
Parker’s PD series SCA-EMA-3/PD SCA-EMA-3/PD
WARNING
Observe specified torques when fitting the digital pressure gauge.
The hex size of the pressure connection is 27 mm
Pressure connection Torque
7/16-20 UNF 35 Nm
¼ BSPP 35 Nm
When fitting directly, please ensure the digital pressure gauge can be rotated freely.
DANGER
Safety Instructions for using 1.000 bar operating range:
The delivered adapter SCA-1/4-EMA-3 (hex size 27) is approved up to
nominal pressure of 1,000 bar.
Please pay attention to built in test points acc. to rated nominal pressure and
specified safety factor.

ID: en - D-02-03-2012 ER-PM-GP
8.5. Operating the digital pressure gauge
8.5.1. Turning on (ON)
Self test running

ON
OFF
REC
x10
MIN FS
MAX
Indication of full-scale range (FS)
Unit (bar) SCJN-xxx-01
Unit (PSI) SCJR-xxx-02
FS
Auto Power Off function is active.
Power Off activates automatically
switch off after 5 min.
This function can be altered in MENU.
MAX
ON
OFF Press
Display mode.
ACT value displayed
MAX peak
8.5.2. Turning off (OFF)
MAX
ON Press once (briefly)

OFF
8.5.3. Turning on back light
ON
OFF Press the key (2 s)
The back light illumination will be switched off after 30 s.

ID: en - D-02-03-2012 ER-PM-GP
8.5.4. MIN/MAX display
The additional display line can be switched to MIN/MAX or FS format.

The scroll function indicates MIN/MAX after the other.
To measure pressure peaks the MIN/MAX Function is in use. The MIN/MAX memory saves the
highest (MAX) and the lowest (MIN) reading. Switching off the instrument, the MIN/MAX memory
will be erased.
When running different pressure tests one after another, the MIN/MAX memory should be
deleted (RESET) after every test cycle.
MIN
MAX FS MIN/MAX and FS value is indicated in the display.
FS
8.5.5. FS Full Scale display
Displaying the upper limit of the scale (FS) is designed to increase readability of the bar-graph
function. The upper limit of the measurement range is indicated numerically.
FS is indicated in sequence after MIN and MAX.
MIN
MAX FS value is indicated in the display.
FS
8.5.6. Erasing the MIN/MAX values
RESET Erases MIN/MAX values

OK
8.5.7. OFL display
This indicates that the applied pressure is outside given

full scale range.
If the message will remain displayed, while the digital
pressure gauge is pressure less, please consult a
Parker Sales Office.

ID: en - D-02-03-2012 ER-PM-GP
8.6. Zero point correction (ZERO)
The zero point can be corrected manually should undesired deviations occur when no system
pressure is being applied (atmospheric pressure).
NOTICE
The zero point correction sets the current ACT value to zero. In order exclude erroneous
measurements, ensure no system pressure is being applied when carrying out this function.
MENU
ZERO
This initiates the zero point correction. The ACT (actual) value is indicated in
RESET the display as 0.0 bar.
OK
The correction remains active until the device is turned off.
OFL/ZEro is displayed for 3 seconds if the measured pressure (0 bar) is

MENU greater than 5% of the measurement range.
ZERO
Zero point correction cannot be carried out.

Please ensure that no system pressure is being applied.

ID: en - D-02-03-2012 ER-PM-GP
8.7. Resetting the zero point correction
Turn off the device. Zero point correction is no longer active when the device is
turned off and on again.
ON
OFF
8.8. Automatic power off
Press for 2s.

ON
OFF
Depending on the device configuration, two different displays are possible:

Auto power off Continuous operation
PO ON PO OFF
RESET RESET
OK OK
When is pressed, the When is pressed, the device
Auto Power Off is enabled. must be turned off manually.
The device will switch off after 5 min.
NOTICE
The settings Auto Power Off or Continuous operations remain stored and are active when
the device is turned off and on again.

ID: en - D-02-03-2012 ER-PM-GP
MENU
ZERO Press for 2s.
Press for 2 s
8.9. Unit selection
MENU
ZERO Press to skip.
Press to skip
MENU Press once (briefly).

ZERO
Press once (briefly)
The
The next
next unit
unit is is indicated.
indicated.
RESET Confirm unit selection.

OK
Confirm unit selection

ID: en - D-02-03-2012 ER-PM-GP
8.10. Technical data
Version • Digital pressure gauge with ACT - MIN and MAX Display
• bar graph display (33 segments) with peak and hold function
• 4 ½ digit LC display (15 mm) with back light illumination
• Battery powered with low power electronic system
• Life time cycle 1,500 h (No back light function)
• Pressure port stainless steel 1.4404
• ¼” BSPP (ISO 1179-2) or 7/16-20 UNF (ISO 11926-2/3)
Imput • Ceramic Sensor cell -1…16 bar

• Strain Gauge Cell 0…100/400/600/1,000 bar
• Scan rate 10 ms
• Resolution 12 bit = 4,096 steps
• Accuracy ± 0.25 % FS typ. ± 0.5 % FS max.
Housing Ø = 79 mm; T = 33 mm
Zinc Die Cast with Rubber Protection TPE
Sealing Standard NBR sealed

Viton® (FKM); EPDM on request
Part in contact with media Stainless Steel 1.4404, NBR, ceramics
Power supply Battery 2 x1,5 VDC (LR6 –AA) Alkaline (Mignon)
Ambient conditions Operating temperature -10…+50 °C

Fluid temperature -20…+80°C
Storage temperature -20…+60°C
Rel. humidity < 85%
Protection EN 60529 (IP 67)
Vibration IEC 60068-2-6 5g
Shock IEC 60068-2-27 25g
Reliability Cycles (106) 100
Range Display Display Display Display Display

bar bar PSI mbar kPa MPa
-1…16 -1.00...16.00 -14.5...200.0 -999...16000 -100...1600 -
0…100 0...100.0 0...1500 - 0...10000 0...10.00
0…400 0...400.0 0...6000 0...4000 (x10) 0...40.00
0…600 0...600.0 0...9000 0...6000 (x10) 0...60.00
0…1,000 0...1000 0...15000 0...100.0
Range (bar) -1...16 0...100 0...400 0...600 0...1,00
Overload 40 200 800 1200 1,500

Pmax (bar)
Burst Pressure 50 800 1700 2200 2,500

(bar)

ID: en - D-02-03-2012 ER-PM-GP
WARNING
Burst pressures related to tests without assembled adapters.
Exceeding the maximum overload values (Pmax) may lead to malfunctions
and may even destroy the digital pressure gauge.
This digital pressure gauge meets the guidelines of the European Community (EU).
It is confirmed that this product is approved acc. to following standards:
DIN / EN 61000-6-2
DIN / EN 61000-6-3

ID: en - D-02-03-2012 ER-PM-GP
9. Technical specification

ID: en - D-02-03-2012 ER-PM-GP
9. TECHNICAL SPECIFICATION
Technical Specification
2-9110-A
Inflating box
2011-08-17
Sandvik components
The inflating box is designed to inflate all accumula-

tors mounted on the Sandvik drilling machine Numbers of parts 15
(Brake, rod clamp, drifter...) Maximum pressure 200 bar
The electronic gauge inside allow an accurate pres- Gauge 0-600 bar
sure reading for N2, oil, water and air. User manual 1 copy
Dimensions 450x332x115mm
This box includes all adapters for the different accu-
Weight 5 kg
mulator fittings mounting on the machine (Brake,
rod clamp, drifter...)
Connecting hose between pressure reducer and
inflating device are included.
The adapter between the N2 bottle and the inflating
device is included for the main mining countries. All
other adaptor is available as option.
A pressure reducer is available as option
The kit include a set of replacement seals
An accurate user manual explain how using the sys-
tem.
An electroluminated electronic gauge (range 0-
600Bar) is included to check all pressure.
This gauge can be fitted on the inflating device or to
check accumulator pressure. It's also possible to use
it for hydraulic pressure.
All items are codified independently in SANDVIK

logistic and can be ordered as spare part.

ID: en - D-02-03-2012 ER-PM-GP
2-9110-A Inflating box
2011-08-17
Coupling specification
Inflating hose
M28x1.5
Lengh: 700 mm Vg 8
Connecting hose
W24,32x1/14 M14x1.5
Lengh: 2500 mm
Elbow fitting FPU
1/8 NPT
M14x1.5
Vg 8 M28x1.5
Minimess fitting Inflating adaptor
1/8 NPT
5/8 UNF
1/8NPT
G2 Adaptor (Standard) G4 Adaptor (Standard)

W24.51x1/14”
G5/8-ISO0228
W24,32x1/14 W24,32x1/14
Minimess fitting A12 Minimess fitting

M28x1.5
SW6
M16x200 M16x200
M16x2

ID: en - D-02-03-2012 ER-PM-GP
2011-08-17
Gauge specification
TECHNICAL DATA TECHNICAL DATA

Range (bar) 0 to 600 Functions
Overload pressure (Pmax) 1.200 2x1.5V alkaline batteries
Power supply Battery life typ 1.500/800*
Burst pressure (bar) 2.200
hours
Ø=79mm; T=33mm
Ambient temperature (°C) -10.......+50
Hosing Zinc die casting with
rubber TPE protection cover Storage temperature -20.......+60
Weight (g) 540 g Tmax Fluid (°C) +80°C
Stainless Steel 1.4404 Rel. Humidity <85%
Port
1/4 BSPP (ISO 228-1)
Protection EN 60529 (IP67/IP54*)
Sensor element ceramics
IEC 600068-2-6/
(16 bar) Vibration
10.....500Hz; 5g
Strain gauge pressure measure-
ment cell 10ms scanning rate Shock Load IEC 600068-2-29/25g; 11ms
Input
Accuracy +/- 0.25% FS typ. Reliability Cycles (106) 100
+/- 0.5% FS max.
A/D converter 12bit
4096 steps resolution
LC text display
OTHERS INFORMATIONS
4½ digits 50x34mm
Digit size: 15mm The inflating box is automatically delivered with the tool box.
Display Units: mbar/bar/PSI/Mpa/kPa
For more information about refer to the tools box data
Back lit illumination
specification.
Bar graph (trailing indicator)
with peak & hold function These two boxes can be ordered independently from
SANDVIK Logistic.
Sealing NBR
- Inflating box P/N: 77015648
Part in contact with Stainless steel 1.4404, NBR, - Tools box P/N: 77016527
media ceramic

ID: en - D-02-03-2012 ER-PM-GP
2011-08-17
General dimensions
332 mm
450 mm
115 mm
Optional equipments
G3 Adaptor (Optional) G6 Adaptor (Optional)
W24,32x1/14
W24,32x1/14
W21.8x1/14
W22x1/14
G8 Adaptor (Optional) G11 Adaptor (Optional)

W24,32x1/14
W24,32x1/14
G5/8-ISO228
G1/2-ISO228
Pressure reducer
W24,32x1/14 W24,32x1/14
Bottle pressure Reduces pressure to between [bar]

200 0-100

ID: en - D-02-03-2012 ER-PM-GP
www.miningandconstruction.sandvik.com

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Original instructions

2 (54) Copyright © Sandvik Mining and Construction

1. PRELIMINARY REMARKS ............................................................................ 6

1.1. Safety ......................................................................................... 6

1.2. About this booklet............................................................................. 8

2. COMPONENTS OF THE INFLATING BOX ................................................ 10

2.1. Optional components (not included in the inflating box)............ 12

3. INSTALLING THE INFLATING KIT ON THE NITROGEN RECEIVER ....... 16

4. INSTALLING THE INFLATING DEVICE ...................................................... 18

5. INFLATING PROCEDURE ........................................................................... 20

5.1. Rock drill accumulator .................................................................. 20

5.2. H200/H300 Rock drill accumulator ............................................... 22

5.3. Brake and tramming accumulator ................................................. 24

5.4. Rod clamp accumulator and emergency steering accumulator. 26

6. CHECKING OF ACCUMULATOR PRESSURE ........................................... 28

7. SEALS REPLACEMENT OPERATION ....................................................... 30

7.1. Inflating device ................................................................................ 30

7.2. Elbow fitting..................................................................................... 30

7.3. Fitting for rod clamp’s accumulator .............................................. 31

7.4. Connecting hose ............................................................................ 31

7.5. Filling hose ...................................................................................... 32

8. DIGITAL PRESSURE GAUGE INSTRUCTIONS ......................................... 36

8.1. Introduction ..................................................................................... 36

8.2. Notes on safety/production selection .......................................... 36

8.3. Commissioning ............................................................................... 38

Copyright © Sandvik Mining and Construction 3 (54)

8.3.1. Replacing the batteries ........................................................................................ 38

8.4. Functions and keys......................................................................... 39

8.5. Operating the digital pressure gauge............................................ 42

8.6. Zero point correction (ZERO)......................................................... 44

8.7. Resetting the zero point correction............................................... 45

8.8. Automatic power off........................................................................ 45

8.9. Unit selection................................................................................... 46

8.10. Technical data ................................................................................. 47

9. TECHNICAL SPECIFICATION ..................................................................... 50

4 (54) Copyright © Sandvik Mining and Construction

Copyright © Sandvik Mining and Construction 5 (54)

Remember: SAFETY FIRST!

Before starting any maintenance operation ensure that the machine is in a

Read the operating and maintenance instructions before using or servicing

Follow all the safety instructions.

Danger of hot surface.

6 (54) Copyright © Sandvik Mining and Construction

Crushing hazard : do not stay in dangerous zone, for instance: central

Danger of high pressure oil jets.

Never work on an operating circuit.

Stop again power pack and/or diesel engine, if continuing maintenance or

Place a tag or a board to warn other members of the personnel that

Always use suitable tools and work in a clean place.

Keeps tools and equipment clean.

When dismantling hydraulic components, the hydraulic inlet/outlet ports

Always have a fire extinguisher at hand and lurn of to use it.

Before operating maintenance always plan your work in order to use

For decommissioning, scrapping and disposal of machine’s components

Copyright © Sandvik Mining and Construction 7 (54)

1.2. About this booklet

8 (54) Copyright © Sandvik Mining and Construction

2. Components of the inflating box

Copyright © Sandvik Mining and Construction 9 (54)