Engine Cooling System: Section

ENGINE
CO
A
CO
SECTION
ENGINE COOLING SYSTEM C
E
CONTENTS
PRECAUTION ............................................... 2 RADIATOR ........................................................ 14 F
Checking Radiator ...................................................14
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System REMOVAL AND INSTALLATION ............... 15 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 2 RADIATOR ........................................................ 15
Precaution for Liquid Gasket ..................................... 2 Exploded View .........................................................15
Removal and Installation .........................................15 H
PREPARATION ............................................ 4
ENGINE COOLING FAN ................................... 18
PREPARATION ................................................... 4 Exploded View .........................................................18
I
Special Service Tool ................................................. 4 Removal and Installation (Crankshaft Driven
Commercial Service Tool .......................................... 5 Type) .......................................................................18
SYSTEM DESCRIPTION .............................. 6 WATER PUMP .................................................. 20 J

Exploded View .........................................................20
COOLING SYSTEM ............................................ 6 Removal and Installation .........................................20
Cooling Circuit ........................................................... 6 K
Schematic ................................................................. 7 THERMOSTAT AND WATER PIPING .............. 22
Exploded View .........................................................22
OVERHEATING CAUSE ANALYSIS .................. 8 Removal and Installation .........................................22
Troubleshooting Chart ............................................... 8 L
SERVICE DATA AND SPECIFICATIONS
PERIODIC MAINTENANCE ......................... 10 (SDS) ............................................................ 24
ENGINE COOLANT ...........................................10 M
SERVICE DATA AND SPECIFICATIONS
Inspection ................................................................ 10 (SDS) ................................................................. 24
Changing Engine Coolant ....................................... 11 Standard and Limit ..................................................24
N
Revision: August 2012 CO-1 2012 Titan

PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007308350
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Liquid Gasket INFOID:0000000007308351
REMOVAL OF LIQUID GASKET

• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket using Tool.
Tool number : KV10111100 (J-37228)

CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
WBIA0566E
LIQUID GASKET APPLICATION PROCEDURE

PRECAUTIONS
< PRECAUTION >
1. Remove the old liquid gasket adhering to the gasket application
surface and the mating surface using suitable tool. A
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering CO
moisture, grease and foreign material.
PBIC0003E
D
3. Attach the liquid gasket tube to the Tool.
Tool number : WS39930000 ( — ) E

Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location F
with the specified dimensions.
G
WBIA0567E
• If there is a groove for the liquid gasket application, apply the H

liquid gasket to the groove.
• Normally apply the liquid gasket on the inside edge of the bolt
holes. Also apply to the outside edge of the bolt holes when
I
specified in the procedure.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately. J
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the
engine with oil or coolant. K
SEM159F
CAUTION:
Carefully follow all of the warnings, cautions, notes, and procedures contained in this manual.
L

PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000007308352
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
KV10111100 Removing steel oil pan and rear timing chain
(J-37228) case
Seal cutter
NT046
WS39930000 Pressing the tube of liquid gasket

( — )
Tube presser
S-NT052
EG17650301 Adapting radiator cap tester to radiator cap

(J-33984-A) and radiator filler neck
Radiator cap tester adapter a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
KV991J0070 For refilling engine cooling system

(J-45695)
Coolant refill tool
LMA053
KV991J0010 Checking concentration of ethylene glycol in

(J-23688) engine coolant
Engine coolant refractometer
WBIA0539E
— Pressure testing of the pressurized cooling

(J-24460-92) system overflow tank
Radiator Pressure Test Adapter
AWBIA0891ZZ

PREPARATION
< PREPARATION >
Commercial Service Tool INFOID:0000000007308353
Tool name Description

Power tool Loosening nuts, screws and bolts CO
PIIB1407E D
Radiator cap tester Checking radiator and radiator cap
F
PBIC1982E

COOLING SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
COOLING SYSTEM
Cooling Circuit INFOID:0000000007308354
WBIA0439E

COOLING SYSTEM
Schematic INFOID:0000000007308355
CO
WBIA0463E
I

OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart INFOID:0000000007308356
Symptom Check items

Water pump malfunction Worn or loose drive belt
Thermostat stuck closed Coolant circulation
Dust contamination or pa-
Damaged fins per clogging
Poor heat transfer Physical damage —

Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Excess foreign material
Water cut valve malfunction (rust, dirt, sand, etc.), phys-
ical damage
Cooling fan does not oper-
ate
Reduced air flow High resistance to fan rota- Fan assembly —
tion
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
Cooling sys-
tem parts Improper engine coolant
— Coolant viscosity —
malfunction mixture ratio
Poor engine coolant quality — Engine coolant density —
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing
Loose
Radiator cap
Poor sealing
Engine coolant leaks
O-ring for damage, deterio-
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leaks into cool-
Overflowing reservoir tank Cylinder head gasket deteri-
ing system
oration

Symptom Check items
A
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving CO
tended time
Driving at extremely high
speed
— Overload on engine C
Powertrain system malfunc-
tion
Except cool- Installed improper size
ing system wheels and tires — D
parts mal-
Dragging brakes
function
Improper ignition timing
E
Blocked radiator grille Installed car brassiere
Blocked or restricted air Blocked bumper Mud contamination or paper

clogging F
flow —
Blocked radiator
Blocked condenser
Blocked air flow G
Installed large fog lamp

ENGINE COOLANT
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
ENGINE COOLANT
Inspection INFOID:0000000007308357
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the radiator cap. Slowly turn it a
quarter of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for the following:
• Improper attachment
• Leaks
• Cracks
• Damage
• Loose connections
• Chafing
• Deterioration
LEVEL CHECK
• Check if the engine coolant reservoir tank level is within MIN to
MAX level when engine is cool.
• Adjust engine coolant level as necessary.
SMA412B
CHECKING COOLING SYSTEM FOR LEAKS

WARNING:
• To check for leakage, apply pressure to the cooling system at the
reservoir filler neck using suitable tool and Tool.
Tool number : (J-33984-A)
Test pressure : 137 kPa (1.4 kg/cm, 20 psi)

CAUTION:
Higher pressure than specified may cause radiator damage.
NOTE:
In case that engine coolant decreases, replenish cooling system WBIA0612E
with engine coolant.
• If any concerns are found, repair or replace damaged parts.
CHECKING RESERVOIR CAP

ENGINE COOLANT
• Check reservoir cap relief pressure using suitable tool and Tool.
A
Tool number : (J-33984-A)
Standard : 110 kPa (1.12 kg/cm2, 16 psi) CO
NOTE:
Apply engine coolant to the cap seal.
• Replace the reservoir cap if there is any damage in the negative- C
pressure valve, or if the open-valve pressure is outside of the limit.
WBIA0611E
D
CHECKING RADIATOR CAP
Inspect the radiator cap.
NOTE:
Thoroughly wipe out the radiator filler neck to remove any waxy residue or foreign material. E
• Replace the cap if deposits of waxy residue or other foreign material are on the black rubber gasket or the
metal retainer.
Changing Engine Coolant INFOID:0000000007308358
F
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure G
DRAINING ENGINE COOLANT H
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
I
2. Remove the engine under cover or skid plate. Refer to EXT-15, "Removal and Installation".
3. Open the radiator drain plug at the bottom of the radiator, and
remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only). J
CAUTION:
• Perform this step when the engine is cold.
• Do not to allow the coolant to contact the drive belts. K
WBIA0391E
4. When draining all of the coolant in the system, it is necessary to M

drain the cylinder block. Remove the RH cylinder block drain
plug to drain the right bank and the oil cooler hose to drain the
left bank as shown. N
P
PBIC0146E

ENGINE COOLANT
WBIA0392E
5. Remove the reservoir tank to drain the engine coolant, then clean the reservoir tank before installing it.
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration.
If the coolant is contaminated, flush the engine cooling system. Refer to CO-11, "Changing Engine Cool-
ant".
REFILLING ENGINE COOLANT
1. Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose,
(if removed).
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products and Sealants".
Radiator drain plug : Refer to CO-15, "Removal and Installation".

RH cylinder block drain plug : Refer to EM-91, "Exploded View".
2. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
3. Remove the vented reservoir cap and replace it with a non-vented reservoir cap before filling the cooling
system.
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
Tool number : KV991J0070 (J-45695)

5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed
position.
• Use recommended coolant or equivalent. Refer to MA-16,
"FOR NORTH AMERICA : Fluids and Lubricants" (United
States and Canada) or MA-17, "FOR MEXICO : Fluids and
Lubricants" (Mexico).
Cooling system capacity : Refer to CO-24, "Stan-

(with reservoir) dard and Limit".
6. Install an air hose to the venturi assembly, the air pressure must
be within specification.
Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm2,

supply pressure 80 - 119 psi) LLIA0058E
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.

ENGINE COOLANT
8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude A
locations. Refer to the following table for expected vacuum read-
ings.
CO
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum C
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
D
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks. E
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
F
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap. G
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system
H
and top up the system as necessary before installing the vented reservoir cap.
14. Install the engine under cover or skid plate. Refer to EXT-15, "Removal and Installation".
FLUSHING COOLING SYSTEM I
1. Drain the water from the engine cooling system. Refer to CO-11, "Changing Engine Coolant".
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off. J
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down. K
6. Drain the water from the engine cooling system. Refer to CO-11, "Changing Engine Coolant".
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
L

RADIATOR
RADIATOR
Checking Radiator INFOID:0000000007308359
Check radiator for mud or clogging. If necessary, clean radiator as follows.

CAUTION:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radia-
tor shroud and horns. Then tape the harness and electrical connectors to prevent water from enter-
ing.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces.
3. Stop washing when dirt and debris no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
5. Blow air again into all the radiator core surfaces until no water sprays out.
6. Check for engine coolant leaks. Refer to CO-10, "Inspection".

RADIATOR
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
RADIATOR
Exploded View INFOID:0000000007308360
CO
WBIA0694E K
1. Radiator 2. Bolt 3. Mounting rubber

4. A/T fluid cooler hose 5. Radiator hose (lower) 6. Flaps L
7. Radiator shroud (upper) 8. Radiator shroud (lower) 9. Drain plug
10. Radiator hose (upper) 11. Reservoir tank hose 12. By-pass hose
13. Reservoir tank 14. Reservoir tank cap A. To radiator fill neck M
B. To A/T cooler tube C. To water suction pipe D. To thermostat housing
Removal and Installation INFOID:0000000007308361

N
WARNING:
engine coolant escaping from the radiator. Wrap a thick cloth around the radiator cap. Slowly turn it a O
CAUTION:
Perform when the engine is cold. P
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant".
2. Remove engine room cover, if equipped. Refer to EM-25, "Removal and Installation".

RADIATOR
3. Remove air duct and resonator assembly. Refer to EM-26, "Removal and Installation".
4. Disconnect A/T fluid cooler hoses.
5. Disconnect radiator lower hose from the radiator.
CAUTION:
Do not allow coolant to contact drive belt.
6. Remove the lower radiator shroud.
• Release the tabs, pull lower radiator shroud rearward and
down to remove.
WBIA0407E
7. Disconnect the radiator upper hose and the coolant reservoir hose from the radiator.
CAUTION:
Do not allow coolant to contact drive belt.
8. Remove the radiator shroud upper bolts and remove the radiator
shroud upper (A).
WBIA0695E
9. Remove the fan coupling nuts, and then remove the fan coupling and cooling fan as an assembly. Refer to
CO-18, "Exploded View".
10. Remove the upper radiator mounting bolts and rubbers.
11. Remove the A/C condenser bolts and brackets.
NOTE:
Lift A/C condenser up and forward to remove from radiator.
WBIA0395E
12. Remove A/T oil cooler bolts and oil cooler from radiator and
position aside.
WBIA0396E

RADIATOR
13. Tilt radiator toward the engine and lift to remove (1). A
CAUTION:
Do not damage or scratch air conditioner condenser, A/T oil
cooler or radiator core when removing.
CO
AWBIA1224ZZ
D
INSTALLATION
Installation is in the reverse order of removal.
• Refill A/T fluid. Refer to TM-171, "Changing the A/T Fluid (ATF)". E
• Refill engine coolant. Refer to CO-11, "Changing Engine Coolant".
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required F
quantity, fill to the specified level. Refer to MA-16, "FOR NORTH AMERICA : Fluids and Lubricants" (United
States and Canada) or MA-17, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Use procedure below to check for fuel leakage. G
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. H
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop I
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system. J
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items: K
Item Before starting engine Engine running After engine stopped

Engine coolant Level Leakage Level L
Engine oil Level Leakage Level
Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

transaxle fluid M
M/T Models Level/Leakage Leakage Level/Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage N
Exhaust gas — Leakage —
*Power steering fluid, brake fluid, etc.
O

ENGINE COOLING FAN
ENGINE COOLING FAN
AWBIA0812GB
1. Cooling fan 2. Fan coupling 3. Fan bracket

4. Cooling fan pulley A. Front mark Engine front
Removal and Installation (Crankshaft Driven Type) INFOID:0000000007308363
WARNING:
REMOVAL
1. Partially drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold
• Do not spill engine coolant on drive belt
2. Remove the lower and upper radiator shrouds. Refer to CO-15, "Removal and Installation".
3. Remove the drive belt. Refer to EM-14, "Removal and Installation".
4. Remove the cooling fan.
5. Remove the fan bracket if necessary.
INSPECTION AFTER REMOVAL
Fan Coupling
• Inspect fan coupling for oil leakage and bimetal conditions.
• If there are any unusual concerns, replace the fan coupling.
SLC072
Fan Bracket

ENGINE COOLING FAN
• Check that the fan bracket shaft turns smoothly by hand and is not
excessively loose. A
• Replace the fan bracket assembly if necessary.
CO
WBIA0418E
Cooling Fan Pulley D

• Inspect cooling fan pulley.
• If there are any concerns, replace the cooling fan pulley.
E
INSTALLATION
• Install cooling fan with its front mark “F” facing front of engine.
F
• Check for engine coolant leaks. Refer to CO-10, "Inspection".
• Start and warm up the engine. Visually make sure that there are no engine coolant leaks.
G

WATER PUMP
WATER PUMP
KBIA2543E
1. Gasket 2. Water pump 3. Water pump pulley
WARNING:
CAUTION:
• When removing water pump, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
• After installing water pump, connect hoses and clamps securely, then check for leaks.
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
Perform when the engine is cold.
2. Remove the engine cooling fan. Refer to CO-18, "Removal and Installation (Crankshaft Driven Type)".
3. Remove the water pump pulley.
4. Remove the water pump.
• Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
• Visually check for significant dirt or rust on the water pump body
and vane.
• Check that the vane shaft turns smoothly by hand and is not
excessively loose.
• Replace the water pump assembly if the water pump does not per-
form properly.
KBIA2552E

WATER PUMP
INSTALLATION
Installation is in the reverse order of removal. A
• After installation bleed the air from the cooling system. Refer to CO-11, "Changing Engine Coolant".
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required CO
quantity, fill to the specified level. Refer to MA-16, "FOR NORTH AMERICA : Fluids and Lubricants" (United
States and Canada) or MA-17, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Use procedure below to check for fuel leakage. C
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. D
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop E
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
F
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items: G
Item Before starting engine Engine running After engine stopped

Engine coolant Level Leakage Level H
Engine oil Level Leakage Level
Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

transaxle fluid
I
M/T Models Level/Leakage Leakage Level/Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage J
Exhaust gas — Leakage —
*Power steering fluid, brake fluid, etc.
K

THERMOSTAT AND WATER PIPING
KBIA2501E
1. Heater pipe 2. Gasket 3. Water outlet

4. Gasket 5. O-ring 6. O-ring
7. Thermostat housing 8. Rubber ring 9. Thermostat
10. Water inlet 11. Water suction hose 12. Water suction pipe
13. Gasket 14. Heater pipe
WARNING:
CAUTION:
• When removing water pump, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
• After installing water pump, connect hoses and clamps securely, then check for leaks.
• Perform when engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
Removal of Thermostat
1. Partially drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant".

2. Disconnect the water suction hose from the water inlet.
3. Remove the water inlet and thermostat. A
Removal of Thermostat Housing, Water Outlet and Heater Pipe
1. Remove the intake manifold. Refer to EM-27, "Removal and Installation". CO
2. Remove the thermostat housing, water outlet and heater pipe.
Removal of Water Cut Valve
1. Partially drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant". C
CAUTION:
Perform when the engine is cold.
2. Disconnect the water cut valve connector. D
3. Disconnect the water hoses from the water cut valve.
4. Remove the water cut valve.
E
• Place a thread so that it is caught in the valve of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
• The valve opening temperature is the temperature at which the F
valve opens and falls from the thread.
• Continue heating. Check the full-open lift amount.
• After checking the full-open lift amount, lower the water tempera- G
ture and check the valve closing temperature.
SLC252B
I
Thermostat Standard values
Valve opening temperature Refer to CO-24, "Standard and Limit".
J
Full-open lift amount Refer to CO-24, "Standard and Limit".
Valve closing temperature Refer to CO-24, "Standard and Limit".
Replace the thermostat if the valve opening or closing values are out of the specification range. K
INSTALLATION
L
Installation of Thermostat
• Install the thermostat with the flange securely inside the rubber ring M
as shown.
• Install the thermostat with the jiggle valve facing upwards.
KBIA2502E
P
Installation of Water Outlet Pipe and Heater Pipe

Apply a mild detergent to the O-rings before installing the water outlet pipe and heater pipe.
• Check for engine coolant leaks. Refer to CO-10, "Inspection".
• Start and warm up the engine. Visually check for engine coolant leaks.
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000007308368
ENGINE COOLANT CAPACITY (APPROXIMATE)

Unit: (US qt, Imp qt)
Engine coolant capacity (With reservoir at "MAX" level) 12.2 (12 7/8, 10 3/4)
THERMOSTAT
Valve opening temperature 80° - 84°C (176° - 183°F)

Full-open lift amount More than 10 mm / 95°C (0.39 in / 203°F)
Valve closing temperature 77°C (171°F) or higher
RADIATOR
Unit: kPa (kg/cm2, psi)
Reservoir cap relief pressure Standard 110 (1.12, 16)

Test pressure 137 (1.4, 20)

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ENGINE

SYSTEM DESCRIPTION .............................. 6 WATER PUMP .................................................. 20 J

Revision: August 2012 CO-1 2012 Titan

REMOVAL OF LIQUID GASKET

Tool number : KV10111100 (J-37228)

LIQUID GASKET APPLICATION PROCEDURE

Revision: August 2012 CO-2 2012 Titan

Tool number : WS39930000 ( — ) E

• If there is a groove for the liquid gasket application, apply the H

Revision: August 2012 CO-3 2012 Titan

WS39930000 Pressing the tube of liquid gasket

EG17650301 Adapting radiator cap tester to radiator cap

KV991J0070 For refilling engine cooling system

KV991J0010 Checking concentration of ethylene glycol in

— Pressure testing of the pressurized cooling

Revision: August 2012 CO-4 2012 Titan

Tool name Description

Revision: August 2012 CO-5 2012 Titan

Revision: August 2012 CO-6 2012 Titan

Revision: August 2012 CO-7 2012 Titan

Symptom Check items

Poor heat transfer Physical damage —

Revision: August 2012 CO-8 2012 Titan

Blocked or restricted air Blocked bumper Mud contamination or paper

Revision: August 2012 CO-9 2012 Titan

CHECKING COOLING SYSTEM FOR LEAKS

Tool number : (J-33984-A)

Test pressure : 137 kPa (1.4 kg/cm, 20 psi)

Revision: August 2012 CO-10 2012 Titan

Standard : 110 kPa (1.12 kg/cm2, 16 psi) CO

4. When draining all of the coolant in the system, it is necessary to M

Revision: August 2012 CO-11 2012 Titan

Radiator drain plug : Refer to CO-15, "Removal and Installation".

Tool number : KV991J0070 (J-45695)

Cooling system capacity : Refer to CO-24, "Stan-

Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm2,

Revision: August 2012 CO-12 2012 Titan

Revision: August 2012 CO-13 2012 Titan

Check radiator for mud or clogging. If necessary, clean radiator as follows.

Revision: August 2012 CO-14 2012 Titan

1. Radiator 2. Bolt 3. Mounting rubber

Removal and Installation INFOID:0000000007308361

Revision: August 2012 CO-15 2012 Titan

Revision: August 2012 CO-16 2012 Titan

Item Before starting engine Engine running After engine stopped

Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

Revision: August 2012 CO-17 2012 Titan

1. Cooling fan 2. Fan coupling 3. Fan bracket

Removal and Installation (Crankshaft Driven Type) INFOID:0000000007308363

Revision: August 2012 CO-18 2012 Titan

Cooling Fan Pulley D

Revision: August 2012 CO-19 2012 Titan

1. Gasket 2. Water pump 3. Water pump pulley

Removal and Installation INFOID:0000000007308365

Revision: August 2012 CO-20 2012 Titan

Item Before starting engine Engine running After engine stopped

Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

Revision: August 2012 CO-21 2012 Titan