18-AC79D1-8-EN

Installer’s Guide
Condensing Units
4TTR3
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are AHRI rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and out-
door split systems are maximum efficiency, optimum performance and the best overall system reliability.

Table of Contents

Section 1. Safety...................................................................................... 2
Section 2. Unit Location Considerations.............................................. 3
Section 3. Unit Preparation..................................................................... 5
Section 4. Setting the Unit...................................................................... 5
Section 5. Refrigerant Line Considerations.......................................... 6
Section 6. Refrigerant Line Routing...................................................... 8
Section 7. Refrigerant Line Brazing....................................................... 8
Section 8. Refrigerant Line Leak Check.............................................. 10
Section 9. Evacuation............................................................................ 12
Section 10. Service Valves.................................................................... 12
Section 11. Electrical - Low Voltage..................................................... 13
Section 12. Electrical - High Voltage.................................................... 15
Section 13. Start Up............................................................................... 16
Section 14. System Charge Adjustment.............................................. 17
Section 15. Checkout Procedures and Troubleshooting.................... 22
Section 16. Refrigerant Circuits........................................................... 26
Section 1. Safety
▲! WARNING ▲! WARNING
This information is intended for use by individuals LIVE ELECTRICAL COMPONENTS!
possessing adequate backgrounds of electrical and During installation, testing, servicing, and trouble-
mechanical experience. Any attempt to repair a central shooting of this product, it may be necessary to work
air conditioning product may result in personal injury with live electrical components. Failure to follow all
and/or property damage. The manufacture or seller electrical safety precautions when exposed to live
cannot be responsible for the interpretation of this electrical components could result in death or serious
information, nor can it assume any liability in connec- injury.
tion with its use.

▲! WARNING ▲! CAUTION
If using existing refrigerant lines make certain that all
These units use R-410A refrigerant which operates joints are brazed, not soldered.
at 50 to 70% higher pressures than R-22. Use only
R-410A approved service equipment. Refrigerant
cylinders are painted a “Rose” color to indicate the ! CAUTION
▲
type of refrigerant and may contain a “dip” tube to Scroll compressor dome temperatures may be hot. Do
allow for charging of liquid refrigerant into the sys- not touch the top of compressor; it may cause minor to
tem. All R-410A systems use a POE oil that readily severe burning.
absorbs moisture from the atmosphere. To limit this
“hygroscopic” action, the system should remain sealed
whenever possible. If a system has been open to the
atmosphere for more than 4 hours, the compressor oil
must be replaced. Never break a vacuum with air and
always change the driers when opening the system
for component replacement. For specific handling
concerns with R-410A and POE oil reference Retrofit
Bulletins SS-APG006-EN and APP-APG011-EN or
APP-APG012-EN.

▲! WARNING
UNIT CONTAINS R-410A REFRIGERANT!
R-410A operating pressures exceed the limit of R-22.
Proper service equipment is required. Failure to use
proper service tools may result in equipment damage
or personal injury.
SERVICE
USE ONLY R-410A REFRIGERANT AND AP-
PROVED POE COMPRESSOR OIL.

▲! WARNING
Extreme caution should be exercised when opening
the Liquid Line Service Valve. Turn counterclockwise
until the valve stem just touches the rolled edge. No
torque is required. Failure to follow this warning will
result in abrupt release of system charge and may
result in personal injury and /or property damage.

2 18-AC79D1-8-EN
Section 2. Unit Location Considerations
2.1 Unit Dimensions and Weight

Table 2.1

Unit Dimensions and Weight

W
Models H x D x W (in) Weight* (lb)
4TTR3018H 29 x 26 x 29 133
4TTR3024H 29 x 26 x 29 130
4TTR3030H 29 x 26 x 29 137
4TTR3036H 29 x 30 x 33 147
4TTR3042E 29 x 30 x 33 172
H
4TTR3048E 37 x 30 x 33 184
4TTR3060D 37 x 34 x 37 226
* Weight values are estimated.

When mounting the outdoor unit on a roof, be

sure the roof will support the unit’s weight. D
Properly selected isolation is recommended to
alleviate sound or vibration transmission to the
building structure.

2.2 Refrigerant Piping Limits

1. The maximum TOTAL length of refrigerant

lines from outdoor to indoor unit should
NOT exceed 150 feet* (including lift).

2. The maximum vertical change should not

exceed 50 feet*. Standard
Line Set
150’ Max
TOTAL Line Length
3. Standard and alternate line sizes and
service valve connection sizes are shown in
Table 5.1.

50’
* See Table 5.1 for exceptions for certain Max
Vertical
tonnages. Change

Note: For other line lengths, Refer to Refriger-

ant Piping Application Guide, SS-APG006-EN
or Refrigerant Piping Software Program, 32-
3312-xx (latest revision).

50’
Max
Vertical
Change

18-AC79D1-8-EN 3
2.3 Suggested Locations for Best Reliability

Ensure the top discharge area is unrestricted for

Avoid Install
at least five (5) feet above the unit. Near Bedrooms

Three (3) feet clearance must be provided in

front of the control box (access panels) and any
other side requiring service. Min 5’ Unrestricted

It is not recommended to install in a location

Min 3’
where noise may distract the building occu- Min. 12” to Unrestricted
Shrubbery
pants. Some examples of these types of loca-
tions are sleeping quarters and by windows of
a living area. Please discuss location with the Access Panel

building owner prior to installation.

Avoid locations such as near windows where

condensation and freezing defrost vapor can
annoy a customer.

Position the outdoor unit a minimum of 12” from

any wall or surrounding shrubbery to ensure
adequate airflow.

Min. 12” to Min. 12”

Outdoor unit location must be far enough away Shrubbery to Wall

from any structure to prevent excess roof runoff

water or icicles from falling directly on the unit.

2.4 Cold Climate Considerations

NOTE: It is recommended that these precau-

tions be taken for units being installed in areas
where snow accumulation and prolonged below
freezing temperatures occur.

• Units should be elevated 3-12 inches above

the pad or roof­top, depending on local
weather. This additional height will allow Min. 12”

drainage of snow and ice melted during

defrost cycle prior to its refreezing. Ensure Snow
that drain holes in unit base pan are not Barrier

­obstructed preventing draining of defrost

water. Snow Legs

• If possible, avoid locations that are likely to 3-12” Elevation

accumulate snow drifts. If not possible, a
snow drift barrier should be installed around Pad
the unit to prevent a build-up of snow on the
sides of the unit.

4 18-AC79D1-8-EN
2.5 Coastal Considerations

If installed within one mile of salt water, including seacoasts and inland waterways, models without factory sup-
plied Seacoast Salt Shields require the addition of BAYSEAC001 (Seacoast Kit) at installation time.

Section 3. Unit Preparation

3.1 Prepare The Unit For Installation

STEP 1 - Check for damage and report prompt-

ly to the carrier any damage found to the unit.

STEP 2 - To remove the unit from the pallet,

remove tabs by cutting with a sharp tool.

Section 4. Setting the Unit

4.1 Pad Installation

When installing the unit on a support pad, such

as a concrete slab, consider the following:

• The pad should be at least 1” larger than the

unit on all sides.
• The pad must be separate from any structure.
• The pad must be level.
• The pad should be high enough above grade
to allow for drainage.
• The pad location must comply with National,
State, and Local codes.

For other applications refer to application guide.

18-AC79D1-8-EN 5
Section 5. Refrigerant Line Considerations
5.1 Refrigerant Line and Service Valve Connection Sizes

Table 5.1

Line Sizes Service Valve Connection Sizes Max Line & Lift Lengths
RATED
LINE SIZES Vapor Liquid Vapor Line Liquid Line TOTAL Max
Max Lift (ft.)
Line Line Connection Connection Line Length (ft.)

4TTR3018H 3/4 3/8 3/4 3/8 150 50

4TTR3024H 3/4 3/8 3/4 3/8 150 50

4TTR3030H 3/4 3/8 3/4 3/8 150 50

4TTR3036H 3/4 3/8 3/4 3/8 150 50

4TTR3042E 7/8 3/8 7/8 3/8 150 50

4TTR3048E 7/8 3/8 7/8 3/8 150 50

4TTR3060D 7/8 3/8 7/8 3/8 150 50

Note: For other line lengths, Refer to Refrigerant Piping Application Guide, SS-APG006-EN or Refrigerant Piping
Software Program, 32-3312-xx (latest revision).

6 18-AC79D1-8-EN
5.2 Factory Charge

Trane outdoor condensing units are factory charged with the system charge required for the outdoor condensing
unit, fifteen (15) feet of tested connecting line, and the smallest indoor evaporative coil match. If connecting line
length exceeds fifteen (15) feet and/or a larger indoor evaporative coil is installed, then final refrigerant
charge adjustment is necessary.

5.3 Required Refrigerant Line Length

Determine required line length and lift. You will

need this later in STEP 2 of Section 14.

Total Line Length = __________ Ft.

Total Vertical Change (lift) = __________ Ft.

Line Length

5.4 Refrigerant Line Insulation

Important: The Vapor Line must always be

insulated. DO NOT allow the Liquid Line and
Vapor Line to come in direct (metal to metal) Vapor Line
Liquid Line
contact.
Insulation

18-AC79D1-8-EN 7
5.5 Reuse Existing Refrigerant Lines

▲! CAUTION
If using existing refrigerant lines make certain that
all joints are brazed, not soldered.

For retrofit applications, where the existing

indoor evaporator coil and/or refrigerant lines
will be used, the following precautions should
be taken:

• Ensure that the indoor evaporator coil and

refrigerant lines are the correct size.

• Ensure that the refrigerant lines are free of

leaks, acid, and oil.

Section 6. Refrigerant Line Routing

6.1 Precautions
Important: Take precautions to prevent noise Comply with National, State, and Local Codes when
within the building structure due to vibration isolating line sets from joists, rafters, walls, or other
transmission from the refrigerant lines. structural elements.

For Example:
• When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type
hangers.
• Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings.
• Where the refrigerant lines run through a wall or sill, they should be insulated and isolated.
• Isolate the lines from all ductwork.
• Minimize the number of 90º turns.

8 Feet Maximum
Joist/Rafter

Isolator

Side View
8 Feet Maximum
Line Set
Secure Vapor line from joists using isolators every 8 ft. Secure
Liquid Line directly to Vapor line using tape, wire, or other appro-
priate method every 8 ft.

Isolation From Joist/Rafter

8 18-AC79D1-8-EN
 8 Feet Maximum
Wall

Isolator

Line Set
Side View 8 Feet Maximum
Secure Vapor Line using isolators every 8 ft. Secure Liquid Line
directly to Vapor Line using tape, wire, or other appropriate
method every 8 ft.

Isolation In Wall Spaces

Wall

Sealant
Ductwork
Insulation

Vapor Line

Isolator

Line Set

Isolation Through Wall DO NOT hang line sets from ductwork

Section 7. Refrigerant Line Brazing

7.1 Braze The Refrigerant Lines
STEP 1 - Remove caps or plugs. Use a debur-
ing tool to debur the pipe ends. Clean both
internal and external surfaces of the tubing
using an emery cloth.

18-AC79D1-8-EN 9
STEP 2 - Remove the pressure tap cap and
valve cores from both service valves.

STEP 3 - Purge the refrigerant lines and indoor

coil with dry nitrogen.

STEP 4 - Wrap a wet rag around the valve body

to avoid heat damage and continue the dry nitro-
gen purge.

Braze the refrigerant lines to the service valves.

For units shipped with a field-installed external

drier, check liquid line filter drier’s directional flow
arrow to confirm correct direction of refrigeration
flow (away from outdoor unit and toward evapo-
rator coil) as illustrated. Braze the filter drier to
the Liquid Line.
3-4” from valve
Continue the dry nitrogen purge. Do not remove
the wet rag until all brazing is completed.

Important: Remove the wet rag before stopping

the dry nitrogen purge.
Note: Install drier in Liquid Line.

NOTE: Precautions should be taken to avoid

heat damage to basepan during brazing. It is
recommended to keep the flame directly off of
the basepan.

10 18-AC79D1-8-EN
 STEP 5 - Replace the pressure tap valve cores
after the service valves have cooled.

Section 8. Refrigerant Line Leak Check

8.1 Check For Leaks

STEP 1 - Pressurize the refrigerant lines and

evaporator coil to 150 PSIG using dry nitrogen. 150 PSIG

STEP 2 - Check for leaks by using a soapy solu-

tion or bubbles at each brazed location.

Remove nitrogren pressure and repair any leaks

before continuing.

18-AC79D1-8-EN 11
Section 9. Evacuation
9.1 Evacuate the Refrigerant Lines and Indoor Coil

Important: Do not open the service valves until

the refrigerant lines and indoor coil leak check
and evacuation are complete.
0350
Microns
STEP 1 - Evacuate until the micron gauge reads
no higher than 350 microns, then close off the
valve to the vacuum pump. ON OFF

STEP 2 - Observe the micron gauge. Evacuation

is complete if the micron gauge does not rise
above 500 microns in one (1) minute.

1 MIN.
Once evacuation is complete blank off the
vacuum pump and micron gauge, and close the
valves on the manifold gauge set.

Section 10. Service Valves

10.1 Open the Gas Service Valve

Important: Leak check and evacuation must be

completed before opening the service valves. 1/4 TURN ONLY
CAP COUNTERCLOCKWISE
FOR FULL OPEN
NOTE: Do not vent refrigerant gases into the POSITION
atmosphere.

VALVE STEM
STEP 1 - Remove valve stem cap.

STEP 2 - Using an adjustable wrench, turn valve UNIT SIDE

stem 1/4 turn counterclockwise to the fully open OF VALVE
position.

STEP 3 - Replace the valve stem cap to prevent

leaks. Tighten finger tight plus an additional 1/6 PRESSURE TAP PORT
turn.
GAS LINE CONNECTION

12 18-AC79D1-8-EN
10.1 Open the Liquid Service Valve

▲! WARNING
Cap
Extreme caution should be exercised when
opening the Liquid Line Service Valve. Turn
counterclockwise until the valve stem just
touches the rolled edge. No torque is required.
Unit Side 3/16” Hex Wrench
Failure to follow this warning will result in abrupt of Service
release of system charge and may result in Valve
personal injury and /or property damage.
Rolled Edge to
Captivate Stem
Important: Leak check and evacuation must be
completed before opening the service valves. Hex Headed
Valve System

STEP 1 - Remove service valve cap.

STEP 2 - Fully insert 3/16” hex wrench into the

stem and back out counterclockwise until valve
stem just touches the rolled edge (approximately
five (5) turns.) Service Port

STEP 3 - Replace the valve cap to prevent leaks.

Tighten finger tight plus an additional 1/6 turn.

Section 11. Electrical - Low Voltage

11.1 Low Voltage Maximum Wire Length

Table 11.1 defines the maximum total length of Table 11.1

low voltage wiring from the outdoor unit, to the 24 VOLTS
indoor unit, and to the thermostat.
WIRE SIZE MAX. WIRE LENGTH
18 AWG 150 Ft.
16 AWG 225 Ft.
14 AWG 300 Ft.

18-AC79D1-8-EN 13
11.2 Low Voltage Hook-up Diagrams

With TEM 3, 4, 6 With TAM 4, 7

Outdoor Outdoor
Thermostat Air Handler Thermostat Air Handler
Unit Unit

24 VAC HOT R R 24 VAC HOT R R

FAN G G FAN G G
**
24 VAC
Common B/C B B
24 VAC
Common B/C B B
Blue Blue

SOV O SOV O
COOL/HEAT COOL/HEAT
1st STAGE Y Y1 Y 1st STAGE Yl Yl

Y2* YO YO
HEATING
2nd STAGE W1 W1 HEATING
2nd STAGE W1 W1
White White

EMERGENCY
HEAT W2 W2 EMERGENCY
HEAT W2 W2
Pink Pink

BK BK BK BK
WH/BLK WH/BLK WH/BLK WH/BLK

• Units with pigtails require wirenuts for connections. Cap all unused wires.
• In AC systems for multiple stages of electric heat, jumper W1 and W2 together if comfort control has only one stage of heat.
• TEM3/4 - Bypass air handler and connect Y from comfort control directly to OD unit
* TEM6 Only
** TEM6 only - When using a BK enabled comfort control, cut BK jumper and bypass Y1 and Y2 at the air handler. Connect BK from comfort
control to BK of the air handler
• TAM4 only - Wire as shown, no BK is available
• TAM7 only - When using a BK enabled comfort control, cut BK jumper on the AFC and connect BK from comfort control to BK of the air handler

With Furnace With Variable Speed Furnace

Outdoor Outdoor
Thermostat Furnace Thermostat Furnace
Unit Unit

24 VAC HOT R R 24 VAC HOT R R

FAN G G FAN G G

24 VAC 24 VAC
Common B/C B B Common B/C B B

COOL Y1 Y Y COOL Y1 Y Y
**
YLO

HEATING
W1 W1 HEATING W1 W1

* W2 W2 * W2 W2

BK BK
**

• Units with pigtails require wirenuts for connections. Cap all unused wires.
• In AC systems for multiple stages of heat, jumper W1 and W2 together if comfort control has only one stage of heat.
* If equipped with second stage heat
** When using a BK enabled comfort control, cut BK jumper and bypass Y and YLo at the furnace. Connect BK from comfort control to
BK of the furnace

14 18-AC79D1-8-EN
Section 12. Electrical - High Voltage
12.1 High Voltage Power Supply

▲! WARNING
LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and
troubleshooting of this product, it may be nec-
essary to work with live electrical components.
Failure to follow all electrical safety precau-
tions when exposed to live electrical compo-
nents could result in death or serious injury.
The high voltage power supply must agree with
the equipment nameplate. Power wiring must
comply with national, state, and local codes.

Follow instructions on unit wiring diagram located

on the inside of the control box cover and in the
Service Facts document included with the unit.

12.2 High Voltage Disconnect Switch

Install a separate disconnect switch at the

outdoor unit.

For high voltage connections, flexible electri-

cal conduit is recommended whenever vibra-
tion transmission may create a noise problem
within the structure.

12.3 High Voltage Ground

Ground the outdoor unit per national, state, and

local code requirements.

18-AC79D1-8-EN 15
Section 13. Start Up
13.1 System Start Up

STEP 1 - Ensure Sections 7 through 12 have

been completed.

STEP 2 - Set System Thermostat to OFF.

OFF
DONE CANCEL

STEP 3 - Turn on disconnect(s) to apply power

to the indoor and outdoor units.

ON

OFF

STEP 4 - Wait one (1) hour before starting the

unit if compressor crankcase heater acces-
sory is used and the Outdoor Ambient is below
70ºF. 60 MIN.

STEP 5 - Set system thermostat to ON.

ON
DONE CANCEL

16 18-AC79D1-8-EN
Section 14. System Charge Adjustment
14.1 Temperature Measurements

STEP 1 - Check the outdoor temperatures.

120º F
Subcooling (in cooling mode) is the only recom- See Section 14.2 for
mended method of charging above 55º F ambi- Outdoor
ent outdoor temperature. See Section 14.2. Temperatures
55º F
Above 55º F

Outdoor Temp 1

For outdoor temperatures below 55º F, see Sec-

tion 14.3.
See Section 14.3 for
Note: It is important to return in the spring or Outdoor
summer to accurately charge the system in the Temperatures
cooling mode when outdoor ambient tempera- Below 55º F 55º F
ture is above 55º F.

Outdoor Temp 2

For best results the indoor temperature should

be kept between 70º F to 80º F.
80º F
70º F

Indoor Temp

14.2 Subcooling Charging in Cooling (Above 55º F Outdoor Temp.)

STEP 1 - Use the refrigerant line total length

and lift measurements from Section 5.3.

Total Line Length = __________ Ft.

Vertical Change (Lift) = __________ Ft.

LIFT

18-AC79D1-8-EN 17
STEP 2 - Determine the final subcooling value using total Line Length and Lift measured in STEP 1 and the charts below.

1.5 Ton Units 2 Ton Units

SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE) SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE)
REFRIGERANT LINE LIFT (FT)

REFRIGERANT LINE LIFT (FT)

50 Add 1° 4° 50 1°
Add 2°
40 Add 1° Add 2° 40 Add 1°
30 1° 30 Add 1°
25 Use Design Subcooling 1° 25 Use Design Subcooling
15 Add 1° 15
10 10
0 0
20 30 40 50 60 70 80 90 100 110 120 130 140 150 20 30 40 50 60 70 80 90 100 110 120 130 140 150
TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ] TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ]

2.5 Ton Units 3 Ton Units

SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE) SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE)
REFRIGERANT LINE LIFT (FT)

REFRIGERANT LINE LIFT (FT)

50 1° 50 4°
Add 2°
40 Add 1° 40 Add 1° Add 2°
30 Add 1° 30 Add 1°
25 Use Design Subcooling 25 Use Design Subcooling
15 1° 15 1°
10 10
0 0
20 30 40 50 60 70 80 90 100 110 120 130 140 150 20 30 40 50 60 70 80 90 100 110 120 130 140 150
TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ] TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ]

3.5 Ton Units 4 Ton Units

SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE) SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE)
REFRIGERANT LINE LIFT (FT)

REFRIGERANT LINE LIFT (FT)

50 Add 4° 50 1° Add 4°
40 Add 1° 40 1°
Add 2° Add 2°
30 Add 1° 30 Add 1°
25 Use Design Subcooling 25 Use Design Subcooling
15 Add 1° 15 Add 1°
10 10
0 0
20 30 40 50 60 70 80 90 100 110 120 130 140 150 20 30 40 50 60 70 80 90 100 110 120 130 140 150
TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ] TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ]

5 Ton Units
SUBCOOL CHARGING CHART CORRECTIONS TABLE (FOR LINE LENGTH AND RISE)
REFRIGERANT LINE LIFT (FT)

50 1° Add 4°
Design Subcooling Value = __________º F
40 1°
(from nameplate or Service Facts)
30 Add 2°
25 Use Design Subcooling Add 1°
15 Subcooling Correction = __________º F
10 Add 1°
0 1°
20 30 40 50 60 70 80 90 100 110 120 130 140 150
TOTAL REFRIGERANT LINE LENGTH (FT) - [ includes lift ]
Final Subcooling Value = __________º F

18 18-AC79D1-8-EN
STEP 3 - Stabilize the system by operating for a
minimum of 20 minutes.

At startup, or whenever charge is removed or

added, the system must be operated for a mini-
mum of 20 minutes to stabilize before accurate 20 MIN.
measurements can be made.

STEP 4 - Measure the liquid line temperature

and pressure at the outdoor unit’s service valve.

Measured Liquid Line Temp = __________ º F

Liquid Gage Pressure = __________ PSI

Final Subcooling Value = __________ º F 107 °F

STEP 5 - Use the final subcooling value, refriger-

Table 14.2
ant temperature and pressure from STEP 4, to
determine the proper liquid gage pressure using R-410A REFRIGERANT CHARGING CHART
Table 14.2. FINAL SUBCOOLING (°F)
LIQUID
TEMP 8 9 10 11 12 13 14
(°F) LIQUID GAGE PRESSURE (PSI)

Example: Assume a 12º F Final Subcooling 55 179 182 185 188 191 195 198
value and liquid temp of 90º F. 60 195 198 201 204 208 211 215
65 211 215 218 222 225 229 232
70 229 232 236 240 243 247 251
1. Locate 12º F Final Subcooling in Table 14.2. 75 247 251 255 259 263 267 271
2. Locate the Liquid Temperarature (90º F) in 80 267 271 275 279 283 287 291
the left column. 85 287 291 296 300 304 309 313
3. The Liquid Gage Pressure should be ap- 90 309 313 318 322 327 331 336
proximately 327 PSI. (This is the shown as 95 331 336 341 346 351 355 360
the intersection of the Final Subcooling column 100 355 360 365 370 376 381 386
and the Liquid Temperature row. 105 381 386 391 396 402 407 413
110 407 413 418 424 429 435 441
115 435 441 446 452 458 464 470
120 464 470 476 482 488 495 501
125 495 501 507 514 520 527 533
From Dwg. D154557P01 Rev. 3

18-AC79D1-8-EN 19
STEP 6 - Adjust refrigerant level to attain
proper gage pressure.

Add refrigerant if the Liquid Gage Pressure

is lower than the chart value.

1. Connect gages to refrigerant bottle

and unit as illustrated.
2. Purge all hoses.
3. Open bottle.
4. Stop adding refrigerant when liquid
line temperature and Liquid Gage
Pressure matches the charging chart
Final Subcooling value.

Recover refrigerant if the Liquid Gage Pres-

sure is higher than the chart value.

STEP 7 - Stabilize the system.

1. Wait 20 minutes for the system condi-

tion to stabilize between adjustments.
Note: When the Liquid Line Temperature and
Gage Pressure approximately match the chart,
20 MIN.
the system is properly charged.

2. Remove gages.
3. Replace service port caps to prevent
leaks. Tighten finger tight plus an ad-
ditional 1/6 turn.

STEP 8 - Verify typical performance. (Example only - see Pressure Tables)

R-410A REFRIGERANT CHARGING CHART
DESIGN SUBCOOLING (°F)
LIQUID
TEMP 8 9 10 11 12 13 14
(°F) LIQUID GAGE PRESSURE (PSI)

Refer to System Pressure Tables to verify typical 55

60
179
195
182
198
185
201
188
204
191
208
195
211
198
215

performance. 65
70
211
229
215
232
218
236
222
240
225
243
229
247
232
251
75 247 251 255 259 263 267 271
80 267 271 275 279 283 287 291
85 287 291 296 300 304 309 313
90 309 313 318 322 327 331 336
95 331 336 341 346 351 355 360
100 355 360 365 370 376 381 386
105 381 386 391 396 402 407 413
110 407 413 418 424 429 435 441
115 435 441 446 452 458 464 470
120 464 470 476 482 488 495 501
125 495 501 507 514 520 527 533
Refer to Service Facts or
Installer's Guide for charging method.

OD 13/14 SEER AC only 18 24/25 30/31 36/37 42/43 48 60

OD Temp ID Wet Bulb Suction Pressure
110 71 160 159 156 157 158 154 158
67 154 152 150 149 150 148 148
63 148 144 144 142 142 140 140
59 142 137 138 135 135 132 132
100 71 156 155 152 153 154 152 154
67 150 148 146 145 147 144 146
63 144 141 140 138 138 136 138
59 138 134 134 132 131 130 130
90 71 152 152 150 149 152 148 150
67 146 145 144 143 143 142 142
63 140 138 138 135 136 134 134
59 136 131 132 129 129 128 126
80 71 150 149 148 147 150 146 148
67 144 142 142 141 141 138 140
63 138 135 136 133 134 132 132
59 134 129 130 127 127 126 124
70 71 148 147 146 145 147 144 146
67 142 140 140 138 139 136 138
63 136 133 134 131 132 130 130
59 130 126 128 125 125 124 122
60 71 146 145 144 143 145 142 144
67 140 138 138 136 137 134 136
63 134 131 132 129 130 128 128
59 128 124 126 123 123 122 120
20 18-AC79D1-8-EN OD Temp Liquid Pressure
115 475 483 480 480 485 480 505
110 445 453 450 450 455 450 470
105 415 425 420 420 425 425 440
100 390 398 390 395 398 395 415
 STEP 9 - Record System Information for refer-
ence.

Record system pressures and temperatures

after charging is complete.

Outdoor model number = _________________ Measured Suction Line Temp = __________ º F

Measured Outdoor Ambient = __________ º F Liquid Gage Pressure = __________ PSIG

Measured Indoor Ambient = __________ º F Suction Gage Pressure = __________ PSIG

Measured Liquid Line Temp = __________ º F

14.3 Subcooling Charging Below 55º F Outdoor Temp.

The Subcooling Charging method in cooling is not recommended below 55º F outdoor temperature.

The recommended method of charging at outdoor temperatures below 55º F is weighing in the charge. Return
when weather conditions permit charge verification through subcooling.

STEP 1 - Determine additional charge.

Note: The nameplate charge value represents Weigh-In Method can be used for the initial
the amount of refrigerant shipped in the outdoor installation, or anytime a system charge is being
unit and is compatible with 15 feet of AHRI rated replaced. Weigh-In Method can also be used
refrigerant lines and the smallest AHRI rated when power is not available to the equipment
coil. site or operating conditions (indoor/outdoor
temperatures) are not in range to verify with the
Using the method below, find the charge associ- subcooling charging method.
ated with the additional length of tubing above
15 ft. and record it below.

Calculating Charge Using the Weigh-In Method

1) Measure in feet the distance between the 1. Total Line length (ft) –15 ft _______________
outdoor unit and the indoor unit. (Include
the entire length of the line from the service 2. Charge multiplier x ____0.6 oz______
valve to the IDU.) Subtract 15 ft from this
entire length and record on line 1. 3. Step 1 x Step 2 = ______________

2) Enter the charge multiplier (0.6 oz/ft). Each 4. Refrigerant (oz) = ______________
linear foot of interconnecting tubing requires
the addition of 0.6 oz of refrigerant.

3) Multiply the total length of refrigerant tubing

(Line 1) times the value on Step 2. Record
the result on Line 3 of the Worksheet.

4) This is the amount of refrigerant to weigh-in

prior to opening the service valves.

18-AC79D1-8-EN 21
 STEP 2 - Stabilize the system by operating for a
minimum of 20 minutes.

At startup, or whenever charge is removed or 20 MIN.

added, the system must be operated for a mini-
mum of 20 minutes to stabilize before accurate
measurements can be made.

STEP 3 - Check the liquid line temperature and Measured Liquid Line Temp = __________ º F
liquid gage pressure to obtain a minimum of 10º
subcooling in heating mode. Liquid Gage Pressure = __________ PSIG

STEP 4 - Add charge if a minimum of 10º sub-

cooling is not obtained with the namplate charge
plus additional charge previously added.

STEP 5 - Return to site for adjustment.

Important: Return in the spring or summer to

accurately charge the system in the cooling
mode with outdoor ambient above 55º F.

Section 15. Checkout Procedures and Troubleshooting

15.1 Operational And Checkout Procedures

Final phases of this installation are the unit Operational and Checkout Procedures. To obtain proper performance, all units
must be operated and charge adjustments made.

Important: Perform a final unit inspection to be sure that factory tubing has not shifted during shipment. Adjust tubing if nec-
essary so tubes do not rub against each other when the unit runs. Also be sure that wiring connections are tight and properly
secured.

CHECKOUT PROCEDURE
After installation has been completed, it is recommended that the entire system be checked against the following list:

1. Leak check refrigerant lines. ......................................... [  ] 7. Be sure that indoor coil drain line drains freely. Pour water
2. Properly insulate suction lines and fittings..................... [  ] into drain pan................................................................. [  ]

3. Properly secure and isolate all refrigerant lines............. [  ] 8. Be sure that supply registers and return grilles are .open
and unobstructed........................................................... [  ]
4. Seal passages through masonry.
If mortar is used, prevent mortar from coming 9. Be sure that a return air filter is installed....................... [  ]
into direct contact with copper tubing............................ [  ] 10. Be sure that the correct airflow setting is used.
5. Verify that all electrical connections are tight................. [  ] (Indoor blower motor).................................................... [  ]

6. Observe outdoor fan during on cycle for clearance 11. Operate complete system in each mode to
and smooth operation.................................................... [  ] ensure safe operation.................................................... [  ]

22 18-AC79D1-8-EN
15.2 Troubleshooting

TROUBLESHOOTING

Compressor fails to start

Contactor check

Is contactor YES
energized? Go To: Compressor won’t run
(contacts closed)

NO

Check for 24 volts AC

across contactor coil

Is voltage YES
present at Replace contactor
contactor coil?

NO

Check control
transformer and
control fuse

Is the control Jumper R to Y low

YES Does the YES Replace the room
transformer voltage terminals
contactor thermostat
and fuse good? at thermostat sub
energize?
base.

NO NO

Repair or replace
transformer or fuse.
Investigate cause for Repair or replace
failure (possible short in connecting wiring
field wiring)

Single Pole Contactor (MS)* Double Pole Contactor (MS)*

OUT T2 T1 T2 T1 OUT

HIGH HIGH
VOLTAGE VOLTAGE
Contactor Coil
24 VAC

IN L2 L1 L2 L1 IN
*Refer to Wiring Diagram to determine if a single pole or double pole contactor is used.

18-AC79D1-8-EN 23
 TROUBLESHOOTING

Compressor won’t run

Contactor is closed

Check for high

voltage to contactor

Check for open IOL

Is high voltage present YES (Internal Overload)
at T1 and T2 ? Check resistance of
C to S and C to R

NO

Does the
Check power resistance check Allow compressor
supply from YES
show an open time to cool and
disconnect and/or circuit from C to S re-test
breaker panel. or C to R?

NO

Check for open

windings.

Does a resistance check YES Replace the

show an open circuit
compressor
between R and S?

NO

Check for locked

rotor

Is voltage present Check Start-

at C to S and C YES Capacitor and
to R with locked Relay (if present)
rotor amps on C? and Run Capacitor

NO

Check wiring to Do the start

compressor components and YES Replace the
C, S and R run capacitor compressor
check good?

NO

Replace start
components and/
or run capacitor

24 18-AC79D1-8-EN
15.2 Troubleshooting

CO W VO CONT AY

D E F F RO S
O.D RES. O ENSA D

R E F R E S. U P E R H N
WH

EXC EF. OV CHAR .

CO

CHE COIL LEAKI

TXV RECI IRFLO
NTR
H I G P OW K M O D

*
LO TOR

STU VOLT R CO

SOV SOV CTION

. AI

DE VALVE ECTIV
.C

RO
NTA STAR CITOR

NO E EV ARGE
REF FICIEN SSOR
AT

L OW

ESS
INE OMPR USE

CK
H V ER

/EE
OL
CO AGE W PLY

IR.
STA CAPA IOL

ST RELA ING
CK
CO HERM ER

NCO AP.
TO

.U
RUN SSOR G

IV
SYSTEM FAULTS

OLT

VS
MP

TRA WIR

RES AIRFL
NTA
RT

CO
C
LTA

NDE COM
CHE

T
ND
T

I.D.
RE IRIN

.D.

TUC ATION
S

NTR DEF.
NSF ING

RCU
ERC GE

DEF NG
CTO STAT
CAP ITOR

T R I OW
AG E

R
C

LEA E
TR

KO

OL
SUP E

OR

L
E

Y
C

L OA
F
AC T

BLE

K
EL

DEF
PE
EAT
W
IL

S
S
S

.
REFRIGERANT CIRCUIT
C P P S P S S
Head Pressure Too High
H P P S P S
C S P S S S S S P
Head Pressure Too Low
H S P S S S S P
C S P P S P P
Suction Pressure Too High
H S S P
C P S P S S
Suction Pressure Too Low
H P S S S S
C P P
Liquid Refrig. Floodback (TXV/EEV)
H P P
Liquid Refrig. Floodback C P S S S P
(Cap. Tube) H P S S S S
C P S S
I.D. Coil Frosting
H
Compressor Runs C S P S S S P S S S S
Inadequate or No Cooling/Htg H S P S S P S S S
ELECTRICAL
Compressor & O.D. Fan C P P S P S P P
Won’t Start H P P S P S P P
Compressor Will Not Start C P S P S S S P
But O.D. Fan Runs H P S P S S S P
C P P S
O.D. Fan Won’t Start
H P P S
C P S S S P
Compressor Hums But Won’t Start
H P S S S P
C P S P S S S P S P P S S S S S
Compressor Cycles on IOL
H P S P S S S P S P P S S S P S
C P P S P S S
I.D. Blower Won’t Start
H P P S P S S
DEFROST
C
Unit Won’t Initiate Defrost
H P P P
C
Defrost Terminates on Time
H P P
C
Unit Icing Up
H P S S S P P
C - Cooling H - Heating P - Primary Causes S - Secondary Causes
* - 3 Phase Only

18-AC79D1-8-EN 25
16.0 Refrigerant Circuits

1.5 & 2 Ton Units

PRINTED FROM D157394P02 REV A

2.5 & 3.5 Ton Units

PRINTED FROM D157394P01

26 18-AC79D1-8-EN
 3 & 4 Ton Units

PRINTED FROM D158796P01 REV A

5 Ton Units

PRINTED FROM C151867

18-AC79D1-8-EN 27
 The manufacturer has a policy of continuous product and product data improvement
and it reserves the right to change design and specifications without notice.
6200 Troup Highway Representative-only illustrations included in this document.
Tyler, TX 75707
www.trane.com © 2016 Trane 07/16