30RB 21si

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AquaSnap

30RB060-390 Air-Cooled Chillers and


30RB080-390 Air-Cooled Chillers with
Greenspeed Technology

Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 1 Place, Rig and Mount Unit. . . . . . . . . . . . . 2
PLACING UNIT
MOUNTING UNIT
RIGGING UNIT
Step 2 Remove Compressor Rack
Holddown Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Step 3 Remove Compressor Shipping
Braces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
FOR UNITS WITH COMPRESSOR SOUND
BLANKETS
Step 4 Make Cooler Fluid, Heat Reclaim and
Drain Piping Connections. . . . . . . . . . . . . . . . . . . . . 38
FREEZE PROTECTION
UNITS WITH HYDRONIC PUMP PACKAGE
UNITS WITHOUT HYDRONIC PUMP PACKAGE
UNITS WITH OPTIONAL HEAT RECLAIM
HEAD PRESSURE CONTROL
FOR ALL UNITS
Step 5 Fill the Chilled Water and Heat Reclaim
Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
WATER SYSTEM CLEANING
WATER TREATMENT
SYSTEM PRESSURIZATION
FILLING THE SYSTEM(S)
SET WATER FLOW RATE
PUMP MODIFICATION/TRIMMING
PUMP VFD
SENSORLESS CONTROL (CLOSED LOOP)
REMOTE SENSOR (CLOSED LOOP)
REMOTE CONTROLLER (OPEN LOOP)
PREPARATION FOR YEAR-ROUND
OPERATION
FREEZE PROTECTION
PREPARATION FOR WINTER SHUTDOWN
CHILLED WATER SYSTEM
HEAT RECLAIM SYSTEM
Step 6 Make Electrical Connections . . . . . . . . . . 57
POWER SUPPLY
POWER WIRING
CONTROL POWER
FIELD CONTROL OPTION WIRING
DUAL CHILLER CONTROL OPTION
CARRIER COMFORT NETWORK
COMMUNICATION BUS WIRING
NON-CCN COMMUNICATION WIRING
Step 7 Install Accessories . . . . . . . . . . . . . . . . . . . . 70
NAVIGATOR DISPLAY
REMOTE ENHANCED DISPLAY
LOW AMBIENT TEMPERATURE OPERATION
MINIMUM LOAD ACCESSORY
UNIT SECURITY/PROTECTION ACCESSORIES
COMMUNICATION ACCESSORIES
SERVICE OPTIONS

Page
Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
LEAK TESTING
DEHYDRATION
REFRIGERANT CHARGE
BACnet Communication Option Wiring. . . . . . . . . . 71

SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning
equipment can be hazardous due to system pressures, electrical
components, and equipment location.
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes.
Keep quenching cloth and fire extinguisher nearby when
brazing.
Wear safety glasses and work gloves.
Use care in handling, rigging, and setting bulky
equipment.

WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.
IMPORTANT: This equipment generates, uses, and can
radiate radio frequency energy and if not installed and
used in accordance with these instructions may cause
radio interference. It has been tested and found to comply
with the limits of a Class A computing device pursuant to
International Standard in North America EN 61000-2/3,
which are designed to provide reasonable protection
against such interference when operated in a commercial
environment.

CAUTION
This system uses Puron refrigerant (R-410A), which has
higher pressures than R-22 and other refrigerants. No other
refrigerant can be used in this system. Failure to use gage
set, hoses, and recovery systems designed to handle Puron
refrigerant (R-410A) may result in equipment damage or
personal injury. If unsure about equipment, consult the
equipment manufacturer.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300124-01
Printed in U.S.A.
Form 30RB-21SI
Pg 1
12-13
Replaces: 30RB-20SI

INSTALLATION
WARNING

Storage If the unit is to be stored for a period of time


before installation or start-up, be sure to protect the machine
from construction dirt and moisture. Keep protective shipping
covers in place until machine is ready for installation.

DO NOT USE TORCH to remove any component. System


contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and goggles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from system using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrigerant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.

Step 1 Place, Rig and Mount the Unit


NOTE: Inspect the unit upon arrival for damage. If damage is
found, file a claim right away with the shipping company.
PLACING UNIT When considering location for the unit,
be sure to consult National Electrical Code (NEC, U.S.A.) and
local code requirements. Allow sufficient space for airflow,
wiring, piping, and service. See Fig. 2-20. Be sure surface beneath the unit is level, and is capable of supporting the operating weight of the unit. See Fig. 21 and Tables 2-4B for unit lifting points, mounting and operating weights.
Locate the unit so that the condenser airflow is unrestricted
both above and on the sides of the unit. Airflow and service
clearances are 6 ft (1.8 m) around the unit. Acceptable clearance on the cooler connection side or end opposite the control
box unit can be reduced to 3 ft (1 m) without sacrificing performance as long as the remaining three sides are unrestricted. Acceptable clearance on the side with a control box can be reduced to 4 ft (1.3 m) due to NEC regulations, without sacrificing performance as long as the remaining three sides are
unrestricted. Provide ample room for servicing and removing
cooler. See Fig. 2-20 for required clearances. Local codes for
clearances take precedence over the manufacturers recommendations when local codes call for greater clearances.
Modular units (30RB315-390) must be installed with a minimum separation end to end of 4 ft (1.3 m) for airflow and service clearance along with NEC regulations.
If multiple units are installed at the same site, a separation of
10 ft (3 m) between the sides of the machines is required to
maintain proper airflow and minimize the chances of condenser air recirculation.
MOUNTING UNIT The unit may be mounted on a level
pad directly on the base rails, on rails along the long axis of the
machine, or on vibration isolation springs. For all units, ensure
placement area is strong enough to support unit operating
weight. Mounting holes are provided for securing the unit to
the pad or vibration isolation springs. The base rail can be point
loaded at the mounting points. The base rail is made from steel,
which is formed into what is shown in Fig. 22. See Fig. 2-20
for locations of mounting points. At the mounting points, a Ushaped channel is welded into the base rail to provide a flat
plate for mounting. See Fig. 23 for mounting plate dimensions.
The 19/16 in. (40 mm) dimension shown is to the mounting hole
from the outside edge of the rail.
NOTE: The 19/16 in. (40 mm) dimension in Fig. 23 is not the
same dimension as the 1.42 in. (36 mm) flange that is turned
under the base rail in Fig. 22.
Bolt the unit securely to pad or rails. If vibration isolators
(field-supplied) are required for a particular installation, refer to
unit weight distribution in Fig. 21 to aid in the proper selection
of isolators. The 30RB units can be mounted directly on spring
isolators. For each unit or module, the final unit location must
be level so that oil will equalize properly.
RIGGING UNIT The 30RB060-390 units are designed for
overhead rigging and it is important that this method be
used. Holes are provided in frame base channels, marked for
rigging (see rigging label on unit). It is recommended that
field-supplied shackles be used to facilitate lifting. Secure the
shackles to the base rails at the points noted on the rigging
label. See Table 2 for the number of lifting points for each unit.
Do not use a forklift truck to move the units.

CAUTION
DO NOT re-use compressor oil or any oil that has been
exposed to the atmosphere. Dispose of oil per local codes
and regulations. DO NOT leave refrigerant system open to
air any longer than the actual time required to service the
equipment. Seal circuits being serviced and charge with
dry nitrogen to prevent oil contamination when timely
repairs cannot be completed. Failure to follow these procedures may result in damage to equipment.

INTRODUCTION
These instructions cover installation of 30RB060-390 aircooled liquid chillers with electronic controls and units with
factory-installed options (FIOPs). See Fig. 1.
NOTE: The 30RB080-390 air-cooled chillers with
Greenspeed technology include high-efficiency variable condenser fans. See Fig. 1.
NOTE: Unit sizes 315-390 are modular units that are shipped
in separate sections as modules A or B as noted in position 8 of
the unit model nomenclature. Installation directions specific to
these units are noted in these instructions. For modules 315A,
315B, 330A, 330B, 345A, 345B, and 360B, follow all general
instructions as noted for unit sizes 30RB160-170. For modules,
360A, 390A, and 390B follow instructions for 30RB190. See
Table 1 for a listing of unit sizes and modular combinations.
NOTE: The nameplate for modular units contains only the first
two digits in the model number. For example, 315A and 315B
nameplates read 31A and 31B.
Table 1 Modular Combinations
MODULE UNITS
30RBF315
30RBF330
30RBF345
30RBF360
30RBF390

MODULE A
30RBF160
30RBF170
30RBF170
30RBF190
30RBF190

MODULE B
30RBF160
30RBF160
30RBF170
30RBF170
30RBF190

NOTE: An F in the model number indicates the design series.

unit from above to remove skid. See Fig. 24 and 25 for rigging
center of gravity. On export units, the top skid can be used as
the spreader bars. If the unit was shipped with a shipping bag,
the bag must be removed to gain access to the rigging holes in
the base rail. On export units with a full crate, the crate sides
must be removed to aid in rigging.
If overhead rigging is not available, the unit can be moved
on rollers or dragged. When unit is moved on rollers, the unit
skid, if equipped, must be removed. To lift the unit, use jacks at
the rigging points. Use a minimum number of rollers to distribute the load such that the rollers are no more than 6 feet (1.8 m)
apart. If the unit is to be dragged, lift the unit as described
above, and place unit on a pad. Apply moving force to the pad,
and not the unit. When in its final location, raise the unit and
remove the pad.
If the unit was shipped with coil protection, it must be
removed before start-up. The shipping bag for export units
must be removed before start-up.
NOTE: If the application includes a remote-mounted cooler
option, follow the instructions included with the accessory for
cooler placement and refrigerant piping.

Table 2 Number of Lifting Points


30RB
060-110
120-150
160-300
315A, 315B, 330A, 330B,
345A, 345B, 360A
360B, 390A, 390B

NUMBER OF LIFTING POINTS


4
6
8
6
8

Use spreader bars to keep cables or chains clear of unit


sides. As further protection plywood sheets may be placed
against sides of unit, behind cables or chains. Run cables or
chains to a central suspension point so that angle from horizontal is not less than 45 degrees. Raise and set unit down carefully. See Fig. 24 and 25 for rigging centers of gravity.
Each module of the 30RB315-390 units must be rigged separately. When placing unit modules for unit sizes 315-390,
make sure modules are placed to permit access to the control
boxes for each module.
For shipping, some domestic units and all export units are
mounted on a wooden skid under entire base of unit. Skid can
be removed before unit is moved to installation site. Lift the

RB

190

30RB Air-Cooled AquaSnap Chiller


Design Series
Nominal Sizes
060 110
170
070 120
190
080 130
210
090 150
225
100 160
250
Voltage
1 575-3-60
2 380-3-60

275
300
315*
330*
345*

SEE NEXT PAGE


FOR REMAINDER
OF MODEL NUMBER
NOMENCLATURE

360*
390*

5 208/230-3-60
6 460-3-60
Cooler Options
- Integral Cooler, CRN (Canada)
0 Integral Cooler, Cooler Heater, CRN (Canada)
4 Integral Cooler, Microchannel (MCHX), CRN (Canada)
5 Integral Cooler, Cooler Heater, Microchannel (MCHX), CRN (Canada)
G Integral Cooler, no CRN
H Integral Cooler, Cooler Heater, no CRN
K Integral Cooler, Microchannel (MCHX), no CRN
L Integral Cooler, Cooler Heater, Microchannel (MCHX), no CRN
R Integral Cooler, Microchannel (MCHX), Heat Recovery, no CRN
S Integral Cooler, Cooler Heater, Microchannel (MCHX), Heat Recovery,
no CRN
T Integral Cooler, Microchannel (MCHX), Heat Recovery, CRN (Canada)
V Integral Cooler, Cooler Heater, Microchannel (MCHX), Heat Recovery,
CRN (Canada)

Condenser Coil Options


- Aluminum Fin/Copper Tube
0 Copper Fin/Copper Tube
1 Aluminum Pre-Coat Fin/Copper Tube
2 Aluminum E-Coat Fin/Copper Tube
3 Copper E-Coat Fin/Copper Tube
4 Microchannel (MCHX)
5 E-Coat, Microchannel (MCHX)
Hydronics Option
- No Pump Installed
0 Single Pump, 3 HP
1 Single Pump, 5 HP
2 Single Pump, 7.5 HP
3 Single Pump, 10 HP
4 Single Pump, 15 HP
6 Dual Pump, 3 HP
7 Dual Pump, 5 HP
8 Dual Pump, 7.5 HP, Low Head
9 Dual Pump, 7.5 HP, High Head
B Dual Pump, 10 HP
C Dual Pump, 15 HP
F Single Pump, 3 HP with VFD
G Single Pump, 5 HP with VFD
H Single Pump, 7.5 HP with VFD
J Single Pump, 10 HP with VFD
K Single Pump, 15 HP with VFD
M Dual Pump, 3 HP with VFD
N Dual Pump, 5 HP with VFD
P Dual Pump, 7.5 HP, Low Head with VFD
T Dual Pump, 7.5 HP, High Head with VFD
Q Dual Pump, 10 HP with VFD
R Dual Pump, 15 HP with VFD
Z Special order designation

CRN
EMM
GFI-CO
LON
SCCR
VFD
XL

LEGEND
Canadian Registration Number
Energy Management Module
Ground Fault Interrupting Convenience Outlet
Local Operating Network
Short Circuit Current Rating
Variable Frequency Device
Across-the-Line Start

*Refer to Table 1 on page 2 for modular unit combinations.


Sponsored by ASHRAE (American Society of Heating, Refrigerating and AirConditioning Engineers).
NOTE: A Z in position 11 indicates a special order machine. Digits following
do not correspond to tables.

a30-5694

Fig. 1 AquaSnap Chiller Model Number Designation

RB

190

8
Packaging/Security Options
L No Packaging
0 Skid
1 Skid, Top Crate, Bag
3 Coil Trim Panels
4 Skid, Coil Trim Panels
5 Skid, Top Crate, Bag, Coil Trim Panels
7 Coil Trim Panels, Upper and Lower Grilles
8 Skid, Coil Trim Panels, Upper and Lower Grilles
9 Skid, Top Crate, Bag, Coil Trim Panels, Upper and Lower Grilles
C Trim Panels, Upper and Lower Grilles, Upper Hail Guards
D Skid, Trim Panels, Upper and Lower Grilles, Upper Hail Guards
F Skid, Top Crate, Bag, Trim Panels, Upper and Lower Grilles,
Upper Hail Guards
H Skid, Full End Covers
J Skid, Top Crate, Bag, Full End Covers
K Full End Covers

SEE PREVIOUS PAGE


FOR REMAINDER
OF MODEL NUMBER
NOMENCLATURE
Refrigeration Circuit Options
- No Suction Line Insulation
0 Suction Insulation
1 Suction Service Valves
2 Low Ambient Head Pressure Control Operation
3 Suction Insulation, Suction Service Valves
4 Suction Insulation, Low Ambient Head Pressure Control Operation
5 Suction Service Valves, Low Ambient Head Pressure Control Operation
6 Suction Insulation, Service Valves, Low Ambient Head Pressure
Control Operation
7 Minimum Load Control
8 Suction Insulation, Minimum Load Control Operation
9 Suction Service Valves, Minimum Load Control Operation
B Low Ambient Operation, Minimum Load Control Operation
C Suction Insulation, Suction Service Valves, Minimum Load
Control Operation
D Suction Insulation, Low Ambient Head Pressure Control Operation,
Minimum Load Control Operation
F Suction Service Valves, Low Ambient Head Pressure Control Operation,
Minimum Load Control Operation
G Suction Insulation, Suction Service Valves, Low Ambient Head Pressure
Control, Operation, Minimum Load Control Operation
H Suction Service Valves, High-Efficiency Variable Condenser Fans
J Suction Insulation, Suction Service Valve, High-Efficiency Variable
Condenser Fans
K High-Efficiency Variable Condenser Fans
L Suction Insulation, High-Efficiency Variable Condenser Fans
M Suction Service Valves, High-Efficiency Variable Condenser Fans,
Minimum Load Control Operation
N Suction Insulation, Suction Service Valve, High-Efficiency Variable
Condenser Fans, Minimum Load Control Operation
P High-Efficiency Variable Condenser Fans, Minimum Load Control Operation
Q Suction Insulation, High-Efficiency Variable Condenser Fans,
Minimum Load Control Operation

CRN
EMM
GFI-CO
LON
SCCR
VFD
XL

Controls/Communication Options
- None
0 EMM
1 Remote Service Port, GFI-CO
2 EMM, Remote Service Port, GFI-CO
3 BACnet Communication
4 BACnet Communication, EMM
5 BACnet Communication, Remote Service Port, GFI-CO
6 BACnet Communication, EMM, Remote Service Port, GFI-CO
7 BACnet Translator
8 BACnet Translator, EMM
9 BACnet Translator, Remote Service Port, GFI-CO
B BACnet Translator, EMM, Remote Service Port, GFI-CO
H LON Translator
J LON Translator, EMM
K LON Translator, Remote Service Port, GFI-CO
L LON Translator, EMM, Remote Service Port, GFI-CO
Electrical/Low Sound Options
- Single Point Power Connections, XL, Terminal Block
0 Single Point Power Connections, XL, Terminal Block, High SCCR
3 Dual Point Power Connections, XL, Terminal Block
4 Dual Point Power Connections, XL, Terminal Block, High SCCR
7 Single Point Power Connections, XL, Non-Fused Disconnect
8 Single Point Power Connections, XL, Non-Fused Disconnect, High SCCR
C Dual Point Power Connections, XL, Non-Fused Disconnect
D Dual Point Power Connections, XL, Non-Fused Disconnect, High SCCR
G Single Point Power Connections, XL, Terminal Block, Cmpr Blankets
H Single Point Power Connections, XL, Terminal Block, Cmpr Blankets, High SCCR
J Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets
K Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets, High SCCR
L Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets
M Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
High SCCR
N Dual Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets
P Dual Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
High SCCR
Q Single Point Power Connections, XL, Terminal Block, Cmpr Blankets,
Cmpr Enclosures
R Single Point Power Connections, XL, Terminal Block, Cmpr Blankets,
Cmpr Enclosures, High SCCR
S Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets,
Cmpr Enclosures
T Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets,
Cmpr Enclosures, High SCCR
V Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
Cmpr Enclosures
W Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
Cmpr Enclosures, High SCCR
X Dual Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
Cmpr Enclosures
W Dual Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
Cmpr Enclosures, High SCCR

LEGEND
Canadian Registration Number
Energy Management Module
Ground Fault Interrupting Convenience Outlet
Local Operating Network
Short Circuit Current Rating
Variable Frequency Device
Across-the-Line Start

*Refer to Table 1 on page 2 for modular unit combinations.


Sponsored by ASHRAE (American Society of Heating, Refrigerating and AirConditioning Engineers).
NOTE: A Z in position 11 indicates a special order machine. Digits following
do not correspond to tables.

a30-5704

Fig. 1 AquaSnap Chiller Model Number Designation (cont)

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. All pumps have drains located at the bottom of volute
for draining.
3. Temperature relief devices located on suction line,
liquid line and filter drier of each circuit and have 1/4s
flare connection.
4. Units without a pump package have the same leaving
water connection, Y and Z dimensions (entering
water), and Pump Discharge X dimensions as units
with a pump package.
5. Dimensions are in mm [inches].
6. Allow 8 ft (2.4 m) of service access on either side of
unit for condenser coil removal.

5150
2641

4317
1932

30RB-070

4799
2181

4593
2088

5632
2560

5426
2466

3978
1804

3783
1716

4811
2182

4616
2094

MCHX Microchannel Condenser Coil

4944
2247

4111
1869

30RB-060
1165
[45.86]

1164
[45.82]
1013
[39.88]

1038
[40.86]

WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX
MCHX PUMP
CGx
CGy
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
MM [INCH] MM [INCH]

a30-4732
675.6
[26.6]

675.6
[26.6]
309.9
[12.2]

309.9
[12.2]

Y
.25

y
PD
x

381.0
[15.0]

381.0
[15.0]

X
.25

482.6
[19.0]

482.6
[19.0]

Y
.25

188.0
[7.4]

188.0
[7.4]

Z
.25

PUMP DISCHARGE (PD)

408.89
[16.10 ]

PS

PD

COOLER DRAIN
3/4" NPT

PUMP PACKAGE
LEAVING WATER
4" VICTAULIC

281.03
[11.06 ]

PS

PS
x

CG

518.30
[20.41 ]

2393.08
[94.22 ]

1714.90
[67.52 ]

1575.30 UNIT MOUNTING


[62.02 ]

298.45
[11.75 ]

PUMP PACKAGE ENTERING


WATER 4" VICTAULIC

COOLER VENT 1/4"

COIL SERVICE AREA

CIRCUIT
A
COMPRESSOR

1697.58 PIPING ENTRANCE AREA


[66.83 ]

CIRCUIT
B
COMPRESSORS

408.89
[16.10 ]

SEE DETAIL

376.01
[14.80 ]

215.73
[8.49 ]

860.93
[33.89 ]

COIL SERVICE AREA

2438.40
[96.00]

414.47
[16.32 ]

2236.08
[88.03 ]

NO PUMP PACKAGE
ENTERING WATER
4" VICTAULIC
(SEE NOTE 4)

804.35
[31.67 ]

CG

Fig. 2 30RB060, 070 Air-Cooled Chiller Dimensions

353.1
[13.9]

353.1
[13.9]

Z
.25

PUMP SUCTION (PS)


X
.25

2281.37
[89.82 ]

PD

COOLER TUBE
SERVICE AREA

1447.8[57.0]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

246.36
[9.70 ]

DETAIL A
SCALE 1:2

200.00
[7.87 ]

2159.89
[85.04 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

AIR FLOW

100.00
[3.94 ]

949.14
[37.37 ]

38.09
[1.50 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

CONTROL/POWER BOX
ALL VOLTAGES

22.2[.87]
MOUNTING HOLE

40.00
[1.57 ]

RIGGING HOLE
38.00
[1.50 ]

7
PD
y

2281.37
[89.82 ]

1447.8 [57.00]

4600
2091

5523
2511

5082
2310

6005
2730
4267
1934

5190
2355

408.89
[16.10 ]

PS

1206
[47.48]

1012
[39.84]

Y
.25
497.8
[19.6]

Z
.25
170.2
[6.7]

CG
x

2236.08
[88.03 ]

408.90
[16.10 ]

521.16
[20.52 ]

386.88
[15.23 ]

SEE DETAIL

NO PUMP PACKAGE
ENTERING WATER
4" VICTAULIC
(SEE NOTE 4)

403.76
[15.90 ]

788.34
[31.04 ]

CG

2438.40
[96.00]

215.73
[8.49 ]

864.00
[34.02 ]

2159.89
[85.035 ]
UNIT MOUNTING

200.00
[7.87 ]

949.14
[37.37 ]

100.00
[3.94 ]

246.36
[9.70 ]

FAN ELECTRICAL BOX


(230V ONLY)
(FEB)

AIR FLOW

DETAIL A
SCALE 11:32

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

COIL SERVICE AREA

Fig. 3 30RB080 Air-Cooled Chiller Dimensions

353.1
[13.9]

381.0
[15.0]

X
.25
309.9
[12.2]

Z
.25

X
.25

Y
.25

PUMP DISCHARGE (PD)

2393.08
[94.22 ]

1575.30 UNIT MOUNTING


[62.02 ]

PUMP PACKAGE
ENTERING WATER
4" VICTAULIC

COIL SERVICE AREA

1692.75
[66.64 ]
PIPING ENTRANCE AREA

PUMP SUCTION (PS)

675.6
[26.6]

PD

PS

COOLER DRAIN
3/4" NPT

PUMP PACKAGE
LEAVING WATER
4" VICTAULIC

COOLER VENT
1/4" NTP

296.47
[11.67 ]

PS

PD

COOLER TUBE
SERVICE AREA

CIRCUIT
CIRCUIT
A
B
COMPRESSORS COMPRESSORS

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

CENTER OF GRAVITY
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT
MCHX PUMP
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX
CGx
CGy
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
MM [INCH] MM [INCH]

MCHX Microchannel Condenser Coil

30RB-080

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from
solid surface.
2. All pumps have drains located at the
bottom of volute for draining.
3. Temperature relief devices located on
suction line, liquid line and filter drier
of each circuit and have 1/4sflare connection.
4. Units without a pump package have
the same leaving water connection, Y
and Z dimensions (entering water),
and Pump Discharge X dimensions
as units with a pump package.
5. Dimensions are in mm [inches].
6. Allow 8 ft (2.4 m) of service access on
either side of unit for condenser coil
removal.

a30-4733

38.09
[1.50 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

POWER BOX 230V


CONTROL/POWER BOX
380V,460V,575V

22.2[.87]
MOUNTING HOLE

45.00
[1.77 ]

RIGGING HOLE
19.00
[0.75 ]

CENTER OF GRAVITY

CONDENSER DRAIN 3/8" NPT

CONDENSER VENT 1/4" NPT

LEGEND
Heat Reclaim
Microchannel Condenser Coil
Pressure Relief Valve

1235
[48.62]

1198
[47.17]

1199
[47.20]

4703
2133

4898
2222

5187
2353

30RB-060

30RB-070

30RB-080

1120
[44.10]

1093
[43.03]

1082
[42.60]

WEIGHT
MCHX
CGx
CGy
lb/kg MM [INCH] MM [INCH]

376.01
[14.80 ]

591.91
[23.30 ]

HR
MCHX
PRV

473.75
[18.65 ]

456.63
[17.98 ]

COOLER DRAIN
3/4" NPT

85.33
[3.36 ]

2393.08
[94.22 ]

2312.82
[91.06 ]

1479.82 UNIT MOUNTING


[58.26 ]

516.04
[20.32 ]

1/4" NPT PRV

2052.75
[80.82 ]

CG
x

CIRCUIT
A
COMPRESSOR

1387.21
[54.61 ]

CIRCUIT
B
COMPRESSORS

456.63
[17.98 ]

376.01
[14.80 ]

SEE DETAIL

1447.77
[57.00 ]

215.73
[8.49 ]

HR CONDENSER TUBE
SERVICE AREA

1891.29
[74.46 ]
2236.08
[88.03 ]

804.35
[31.67 ]

CG

2154.26
[84.81 ]

246.36
[9.70 ]

949.14
[37.37 ]

DETAIL A
SCALE 1:2

200.00
[7.87 ]

100.00
[3.94 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

AIR FLOW

Fig. 4 30RB060-080 Air-Cooled Chiller with Heat Reclaim Option Dimensions

2X 674.81
[26.57 ]

2X 344.79
[13.57 ]

315.25
[12.41 ]

CONDENSER ENTERING
WATER 3.0" VICTAULIC

2281.37
[89.82 ]

126.80
[4.99 ]

COOLER VENT 1/4" NPT

COOLER TUBE
SERVICE AREA

1447.8[57.0]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

CONDENSER LEAVING
WATER 3.0" VICTAULIC

COOLER LEAVING
WATER 4" VICTAULIC

COOLER ENTERING
WATER 4" VICTAULIC

612.76 [24.12 ]
PIPING ENTRANCE AREA

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line,
liquid line and filter drier of each circuit and have 1/4s
flare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of
unit for condenser coil removal.

a30-4734

40.91
[1.61 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

CONTROL/POWER BOX
ALL VOLTAGES

22.2[.87]
MOUNTING HOLE

45.00
[1.77 ]

RIGGING HOLE
38.00
[1.496 ]

a30-4711

9
Fig. 5 30RB090, 100 Air-Cooled Chiller Dimensions

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c(1.8 m) from solid surface.
2. All pumps have drains located at the bottom of
volute for draining.
3. Temperature relief devices located on suction
line, liquid line and filter drier of each circuit and
have 1/4sflare connection.
4. Units without a pump package have the same
leaving water connection, Y and Z dimensions
(entering water), and Pump Discharge X dimensions as units with a pump package.
5. Dimensions are in mm [inches].
6. Allow 8 ft (2.4 m) of service access on either
side of unit for condenser coil removal.

a30 5332

10

COOLER VENT
1/4" NTP

30RB-110

408.89
[16.10 ]

PD

PS

PS

6519
2963

7442
3383

7243
3292

8166
3712

515.82
[20.31 ]

6027
2734

3587.08
[141.22 ]

2728.56
[107.42 ]

2769.30 UNIT MOUNTING


[109.03 ]

SEE DETAIL

6950
3152

1713
[67.44]

997
[39.25]

60.9
[2.4]

340.4
[13.4]

Y
.25
391.2
[15.4]

Z
.25
233.7
[9.2]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

215.73
[8.49 ]

2156.30
[84.89 ]
UNIT MOUNTING

246.36
[9.70 ]

938.35
[36.94 ]

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
Airflow Side 8c (2.4 m) required for coil service
area.
2. All pumps have drains located at the bottom of
volute for draining.
3. Temperature relief devices ocated on suction line,
liquid line and filter drier of each circuit and have
1/ sflare connection.
4
4. No pump package leaving water connection is
same size and has same Y and Z dimensions as
entering water. Also has same PDx dimension as
pump package.
5. Dimensions are in mm [inches].

39.89
[1.57 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

POWER BOX 230V


CONTROL/POWER BOX
380V,460V,575V

22.2[.87]
MOUNTING HOLE

45.00
[1.77 ]

RIGGING HOLE
38.00
[1.50 ]

DETAIL B
SCALE 3:16

200.00
[7.87 ]

FAN ELECTRICAL BOX


(230V ONLY)
(FEB)

AIR FLOW

100.00
[3.94 ]

Fig. 6 30RB110 Air-Cooled Chiller Dimensions

281.9
[11.1]

Z
.25

X
.25

856.0
[33.7]

Y
.25

PUMP DISCHARGE (PD)

408.89
[16.10 ]

391.88
[15.43 ]

860.81
[33.89 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

NO PUMP PACKAGE
ENTERING WATER
6" VICTAULIC
(SEE NOTE 4)

992.44
[39.07 ]

2438.40
[96.00]
COIL SERVICE AREA

2236.08
[88.03 ]

PUMP SUCTION (PS)

916.15
[36.07 ]

761.94
[30.00 ]

CG

X
.25

PUMP PACKAGE ENTERING WATER


6" VICTAULIC

COIL SERVICE AREA

2446.09
[96.30 ]
PIPING ENTRANCE AREA

CG

CIRCUIT A
COMPRESSORS

CENTER OF GRAVITY
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX
MCHX PUMP
CGx
CGy
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
MM [INCH] MM [INCH]

COOLER DRAIN
3/4" NPT

PD

PUMP PACKAGE
LEAVING WATER
6" VICTAULIC

2281.37
[89.82 ]

PS

224.84
[8.85 ]

PD

COOLER TUBE
SERVICE AREA

1447.8[57.0]

CIRCUIT B
COMPRESSORS

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

11

CONDENSER VENT
1/4" NPT

1759
[69.25]

1676
[65.98]

1689
[66.50]

7133
3236

6769
3071

6555
2974

30RB-110

30RB-100

30RB-090

1088
[42.84]

1067
[42.00]

1064
[41.89]

CENTER OF GRAVITY
WEIGHT
MCHX
CGx
CGy
lb/kg MM [INCH] MM [INCH]

2X 634.55
[24.98 ]

2X 345.08
[13.59 ]

LEGEND
Heat Reclaim
Microchannel Condenser Coil

COOLER ENTERING
WATER 6" VICTAULIC

CONDENSER ENTERING
WATER 3.0" VICTAULIC

HR
MCHX

408.89
[16.10 ]

218.65
[8.61 ]

CG
y

3587.08
[141.22 ]

3257.41
[128.24 ]

2123.60
[83.61 ]

CIRCUIT A
COMPRESSORS

2769.30 UNIT MOUNTING


[109.03 ]

CONDENSER DRAIN
3/8" NPT

CIRCUIT B
COMPRESSORS

CG

HR CONDENSER TUBE
SERVICE AREA

SEE DETAIL
408.89
[16.10 ]

39.89
[1.570 ]

215.73
[8.49 ]

2156.30
[84.894 ]
UNIT MOUNTING

246.36
[9.70 ]

938.35
[36.94 ]

336.50
[13.25 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

190.00
[7.48 ]

POWER BOX 230V


CONTROL/POWER BOX
380V,460V,575V

22.2[.87]
MOUNTING HOLE

45.00
[1.77 ]

RIGGING HOLE
38.00
[1.50 ]

DETAIL B
SCALE 3:16

200.00
[7.87 ]

FAN ELECTRICAL BOX


(230V ONLY)
(FEB)

AIR FLOW

100.00
[3.94 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

1447.80
[57.00 ]

761.94
[30.00 ]

2236.08
[88.03 ]

1891.00
[74.45 ]

Fig. 7 30RB090-110 Air-Cooled Chiller with Heat Reclaim Option Dimensions

315.25
[12.41 ]

COOLER VENT
1/4" NPT

COOLER DRAIN
3/4" NPT

2281.37
[89.82 ]

473.75
[18.65 ]
391.88
[15.43 ]

COOLER TUBE
SERVICE AREA

1447.8[57.0]

1404.67
[55.30 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

612.76
[24.12 ]
PIPING ENTRANCE AREA

725.63
[28.57 ]

CONDENSER LEAVING
WATER 3.0" VICTAULIC

COOLER LEAVING
WATER 6" VICTAULIC

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line,
liquid line and filter drier of each circuit and have 1/4s
flare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of
unit for condenser coil removal.

a30-4735

a30-5333

12
Fig. 8 30RB120, 130 Air-Cooled Chiller Dimensions

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
Airflow side 8c 2.4 m required for coil service area.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and filter drier
of each circuit and have 1/4sflare connection.
4. No pump package leaving water connection is same size and has same Y
and Z dimensions as entering water. Also has same PDx dimension as
pump package.
5. Dimensions are in mm [inches].

30RB-120

HR
MCHX

13

CONDENSER
ENTERING WATER
5.0" VICTAULIC

507.19
[19.97 ]

CONDENSER VENT
1/4" NPT

LEGEND
Heat Reclaim
Microchannel Condenser Coil

8405
3813

2413
[95.00]

1089
[42.87]

CENTER OF GRAVITY
WEIGHT
MCHX
CGx
CGy
lb/kg MM [INCH] MM [INCH]

2X 343.33
[13.52 ]

342.96
[13.50 ]

408.89
[16.10 ]

COOLER DRAIN
3/4" NPT

739.49
[29.11 ]

1981.65
[78.02 ]
UNIT MOUNTING

1070.10
[42.13 ]
600.00
[23.62 ]
PIPING ENTRANCE AREA

2659.08
[104.69 ]

CG

1981.65
[78.02 ]
UNIT MOUNTING

3773.58 [148.57 ]

3410.98 [134.29 ]

4781.08
[188.23 ]

859.04
[33.82 ]

1159.04
[45.63 ]

COOLER
ENTERING WATER
6" VICTAULIC

CIRCUIT A
COMPRESSORS

600.00
[23.62 ]
PIPING ENTRANCE AREA

CONDENSER DRAIN
3/8" NPT

CIRCUIT B
COMPRESSORS

CG

2236.08
[88.03 ]

408.89
[16.10 ]

SEE DETAIL

39.89
[1.57 ]

864.00
739.49 [34.02 ]
[29.11 ]

391.88
[15.43 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

761.94
[30.00 ]

1892.75
[74.52 ]

Fig. 9 30RB120 Air-Cooled Chiller with Heat Reclaim Option Dimensions

553.77
[21.80 ]

CONDENSER
LEAVING WATER
5.0" VICTAULIC

2281.37
[89.82 ]

171.47
[6.75 ]

COOLER TUBE
SERVICE AREA

1447.8[57.0]

COOLER VENT
1/4" NPT

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

COOLER
LEAVING WATER
6" VICTAULIC

507.14
[19.97 ]
PIPING ENTRANCE AREA

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier of each
circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on
either side of unit for condenser coil
removal.

a30-4736

246.36
[9.70 ]

2156.30
[84.89 ]
UNIT MOUNTING

507.19
[19.97 ]

FAN ELECTRICAL BOX


(230V ONLY)
(FEB)

AIR FLOW

HR CONDENSER TUBE
SERVICE AREA

1000.00
[39.37]

45.00
[1.77 ]

100.00
[3.94 ]

938.35
[36.94 ]

DETAIL B
SCALE 3:16

200.00
[7.87 ]

215.73
[8.49 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING

POWER BOX 230V


CONTROL/POWER BOX
380V,460V,575V

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

22.2[.87]
MOUNTING HOLE

RIGGING HOLE
38.00
[1.50 ]

a30-4737

14

LEGEND
Heat Reclaim
Microchannel Condenser Coil

Fig. 10 30RB130 Air-Cooled Chiller with Heat Reclaim Option Dimensions

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal.

HR
MCHX

15
Fig. 11 30RB150 Air-Cooled Chiller Dimensions

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and filter drier of
each circuit and have 1/4sflare connection.
4. Units without a pump package have the same leaving water connection, Y and Z
dimensions (entering water), and Pump Discharge X dimensions as units with a
pump package.
5. Dimensions are in mm [inches].
6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil
removal.

a30-4738

16
Fig. 12 30RB150 Air-Cooled Chiller with Heat Reclaim Option Dimensions

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier
of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil
removal.

HR
MCHX

LEGEND
Heat Reclaim
Microchannel Condenser Coil

a30-4715

17

769.51
[30.30 ]

PD

PD

408.89
[16.10 ]

PD

PS

COOLER DRAIN
3/4" NPT}

11846
5385

11807
5367

11472
5215

13052
5933

12717
5781
9799
4443

9475
4297
11044
5009

10720
4860

PS
x

3114
[122.59]

3065
[120.66]
978
[30.5]

994
[39.13]

Y
.25

Z
.25

X
.25

Y
.25

Z
.25

PUMP DISCHARGE (PD)

1808.48 381
297.2 883.92 421.64 231.14
[71.2] [15.0] [11.7] [34.8] [16.6] [9.1]

1808.48 381
297.2 883.92 421.64 231.14
[71.2] [15.0] [11.7] [34.8] [16.6] [9.1]

X
.25

5975.08
[235.24 ]

COIL SERVICE AREA

PUMP PACKAGE
ENTERING WATER
6" VICTAULIC

PUMP SUCTION (PS)

2388.00
[94.016 ]
UNIT MOUNTING

923.39
[36.35 ]

4164.06
[163.94 ]

CIRCUIT A
COMPRESSORS

1456.33
[57.34 ]
3212.33 PIPING ENTRANCE AREA
[126.47 ]

COOLER VENT 1/4" NPT

1483.83
[58.42 ]

800.00
[31.50 ]

A
x

1993.25
[78.47 ]

2438.40
[96.00]

408.89
[16.10 ]

422.24
[16.62 ]

400.00
[15.75 ]

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

938.35
[36.94 ]

200.00
[7.87 ]

100.00
[3.94 ]

DETAIL B
SCALE 3:16

2156.30
[84.89 ]
UNIT MOUNTING

AIR FLOW

200.00
[7.87 ]

POWER BOX 230V ONLY (CKT A)

39.89
[1.57 ]

215.73
864.00 [8.49 ]
[34.02 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

COIL SERVICE AREA

NO PUMP PACKAGE
ENTERING WATER
6" VICTAULIC
(SEE NOTE 4)

755.58
[29.75 ]

2236.08
[88.03 ]

CG

VIEW-A-A

246.36
[9.70 ]

336.50
[13.25 ]

190.00
[7.48 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL POINT 230V ONLY)
(DUAL POWER NFD
CIRCUIT B 380,460,575V
ONLY)

22.2 [.87]
MOUNTING HOLE

RIGGING HOLE
38.00
[1.50 ]

SEE DETAIL

240.00
[9.45 ]

POWER BOX 230V (CKT B)


POWER BOX
380V,460V,575V (CKT A,B)

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4s
flare connection.
4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering
water), and Pump Discharge X dimensions as units with a pump package.
5. Dimensions are in mm [inches].
6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal.

2073.54
[81.64 ]
2769.30
[109.03 ]
UNIT MOUNTING

CG

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL AND SINGLE POINT)

Fig. 13 30RB160, 170, 315A/B, 330A/B, 345A/B, 360B Air-Cooled Chiller Dimensions

MCHX Microchannel Condenser Coil

11511
5232

10266
4666

101.20
[3.98 ]

CIRCUIT B
COMPRESSORS

WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY
MCHX PUMP
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX
CGx
CGy
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
MM [INCH] MM [INCH]

30RB-170
10601
330A,345A/B,360B 4819

30RB-160
315A/B,330B

PUMP PACKAGE
2281.37 LEAVING WATER
6" VICTAULIC
[89.82 ]

PS

COOLER TUBE
SERVICE AREA

1447.8
[57.00]

2016.54
[79.39 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

a30-4739

18

3124
[122.99]

3168
[124.74]

10991
4986

30RB-170
11315
330A,345A/B,360B 5133

30RB-160
315A/B,330B

986
[38.82]

1001
[39.41]

WEIGHT CENTER OF GRAVITY


MCHX
CGx
CGy
lb/kg MM [INCH] MM [INCH]

2X 343.33
[13.52 ]

CONDENSER
ENTERING WATER
5.0" VICTAULIC

CONDENSER VENT
1/4" NPT

2281.37
[89.82 ]

343.81
[13.54 ]

553.81
[21.80 ]

408.89
[16.10 ]

CONDENSER
LEAVING WATER
5.0" VICTAULIC

2X 503.37
[19.82 ]

600.00 [23.62 ]
PIPING ENTRANCE AREA

587.63
[23.14 ]

2388.00
[94.02 ]
UNIT MOUNTING

COOLER DRAIN
3/4" NPT

COOLER VENT
1/4" NPT

CIRCUIT B
COMPRESSORS

101.20
[3.98 ]

CONDENSER DRAIN
3/8" NPT

COOLER
LEAVING WATER
6" VICTAULIC

5975.08
[235.24 ]

5087.45
[200.29 ]

422.24
[16.62 ]

CG

1773.54
[69.82 ]

2769.30
[109.03 ]
UNIT MOUNTING

2073.54
[81.64 ]

COOLER
ENTERING WATER
6" VICTAULIC

3344.61
[131.68 ]

408.89
[16.10 ]

938.35
[36.94 ]

DETAIL B
SCALE 3:16

38.00
[1.496 ]

246.36
[9.70 ]

336.50
[13.25 ]

190.00
[7.48 ]

22.2 [.87]
MOUNTING HOLE

LEGEND
Heat Reclaim
Microchannel Condenser Coil

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL POINT 230V ONLY)

POWER BOX 230V ONLY (CKT A)

240.00
[9.45 ]

POWER BOX 230V (CKT B)


POWER BOX
380V,460V,575V (CKT A,B)

SEE DETAIL

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

2156.30
[84.89 ]
UNIT MOUNTING
39.89
[1.57 ]
BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

215.71
[8.49 ]

864.00
[34.02 ]

HR
MCHX

2X 769.85
[30.31 ]

FIELD CONTROL WIRING

AIR FLOW

100.00
[3.94 ]
200.00
[7.87 ]

VIEW-A-A

400.00
[15.75 ]

HR CONDENSER TUBE
SERVICE AREA

400.00
[15.75]

200.00
[7.87 ]

SCROLLING MARQUEE
DISPLAY

1892.75
[74.52 ]

2236.08
[88.03 ]

Fig. 14 30RB160,170 Air-Cooled Chiller with Heat Reclaim Option Dimensions

4459.11
[175.56 ]

CIRCUIT A
COMPRESSORS

600.00 [23.62 ]
PIPING ENTRANCE AREA

CG

800.00
[31.50 ]

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier
of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil
removal.

631.30
[24.85 ]
PIPING ENTRANCE AREA

191.86
[7.55 ]

COOLER TUBE
SERVICE AREA

1447.80
[57.00]

2016.54
[79.39 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL AND SINGLE POINT)

a30-4589

19

PS

PS

PD

PS
x

30RB-190,
12013
360A,390A/B 5461

13258
6014

13460
6118

14705
14705

11064
5019

12309
5582

3578
[140.87]

3002
381
[118.2] [15.0]

Y
.25

297.2
[11.7]

Z
.25

X
.25
2080.3
[81.9]

Y
.25
421.6
[16.6]

Z
.25
231.1
[9.1]

CG
x

4164.26
[163.95 ]

2769.30 UNIT MOUNTING


[109.03 ]

CIRCUIT A
COMPRESSORS

1297.44
[51.08 ]

PUMP DISCHARGE (PD)

7169.08
[282.25 ]

812.70
[32.00 ]

PUMP PACKAGE
ENTERING WATER
6" VICTAULIC

COIL SERVICE AREA

2073.54
[81.64 ]

1997.28
[78.63 ]

422.24
[16.62 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

2156.30
[84.89 ]
UNIT MOUNTING

200.00
[7.87 ]

938.35
[36.94 ]

100.00
[3.94 ]

DETAIL B
SCALE 1:4

VIEW A-A
SCALE 1:16

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

POWER BOX 230V ONLY (CKT A)

39.89
[1.57 ]

215.71
[8.49 ]

931.93
[36.69 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

NO PUMP PACKAGE
ENTERING WATER
6" VICTAULIC
(SEE NOTE 4)

408.89
[16.10 ]

2438.40
[96.00]

AIR FLOW

200.00
[7.87 ]
400.00
[15.75 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL AND SINGLE POINT)

COIL SERVICE AREA

2236.08
[88.03 ]

755.58
[29.75 ]

CG

MCHX Microchannel Condenser Coil

Fig. 15 30RB190, 360A, 390A/B Air-Cooled Chiller Dimensions

974
[38.35]

X
.25

800.00
[31.50 ]

3208.06
[126.30 ]
PIPING ENTRANCE AREA

PUMP SUCTION (PS)

923.19
[36.35 ]

1345.70
[52.98 ]

CIRCUIT B
COMPRESSORS

CGy
MM [INCH]

CENTER OF GRAVITY

2769.30 UNIT MOUNTING


[109.03 ]

COOLER DRAIN
3/4" NPT

1963.74
[77.31 ]

WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT


MCHX PUMP
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX
CGx
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
lb/kg
MM [INCH]

408.89
[16.10 ]

PD

PUMP PACKAGE
LEAVING WATER
6" VICTAULIC

2281.37
[89.82 ]

COOLER VENT
1/4" NTP

PD

COOLER TUBE
SERVICE AREA

960.40
[37.81 ]

3208.00
[126.30 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

22.2 [.87]
MOUNTING HOLE

RIGGING HOLE
38.00
[1.50 ]

246.36
[9.70 ]

336.50
[13.25 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL POINT 230V ONLY)
(DUAL POWER NFD
CIRCUIT B 380,460,575V
ONLY)

200.00
[7.87 ]

B
240.00
[9.45 ]

SEE DETAIL

POWER BOX 230V (CKT B)


POWER BOX
380V,460V,575V (CKT A,B)

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and
filter drier of each circuit and have 1/4sflare connection.
4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package.
5. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal.
6. Dimensions are in mm [inches].

a30-4740

20

30RB-190,
12850
360A,390A/B 5706

3566
[140.39]

979
[38.54]

HR
MCHX

408.89
[16.10 ]

343.81
[13.54 ]

553.81
[21.80 ]

CONDENSER
ENTERING WATER
5.0" VICTAULIC

2281.37
[89.82 ]

162.77
[6.41 ]

AREA

2X 503.37
[19.82 ]

CENTER OF GRAVITY
WEIGHT
MCHX
CGx
CGy
lb/kg MM [INCH] MM [INCH]

2X 343.58
[13.53 ]

CONDENSER
LEAVING WATER
5.0" VICTAULIC

CONDENSER VENT
1/4" NPT

600.00
[23.62 ]
PIPING ENETRANCE

COOLER TUBE
SERVICE AREA

960.40
[37.81 ]

7169.08
[282.25 ]

1773.54
[69.82 ]

2073.54
[81.64 ]

COOLER
ENTERING WATER
6" VICTAULIC

3344.54
[131.67 ]

AREA

755.58
[29.75 ]

4459.04
[175.55 ]

2769.30 UNIT MOUNTING


[109.03 ]

600.00
[23.62 ]
PIPING ENETRANCE

CIRCUIT A
COMPRESSORS

CG

601.22
[23.67 ]

408.89
[16.10 ]

2X 769.85
[30.31 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL POINT 230V ONLY)

200.00
[7.87 ]

938.35
[36.94 ]

246.36
[9.70 ]

336.50
[13.25 ]

22.2 [.87]
MOUNTING HOLE

240.00
[9.45 ]

SEE DETAIL

POWER BOX 230V (CKT B)


POWER BOX
380V,460V,575V (CKT A,B)

200.00
[7.87 ]

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

2156.30
[84.89 ]
UNIT MOUNTING

AIR FLOW

100.00
[3.94 ]

POWER BOX 230V ONLY (CKT A)

39.89
[1.57 ]

215.55
[8.49 ]

934.00
[36.77 ]

FIELD CONTROL WIRING

VIEW A-A
SCALE 1:32

DETAIL B
SCALE 1:4

400.00
[15.75 ]

200.00
[7.87 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL AND SINGLE POINT)

SCROLLING MARQUEE
DISPLAY

HR CONDENSER
TUBE SERVICE AREA

2236.08
[88.03 ]

1892.50
[74.51 ]

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier
of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil
removal.

812.70
[32.00 ]

5087.45
[200.29 ]

CG

800.00
[31.50 ]

Fig. 16 30RB190 Air-Cooled Chiller with Heat Reclaim Option Dimensions

LEGEND
Heat Reclaim
Microchannel Condenser Coil

2769.30 UNIT MOUNTING


[109.03 ]

CONDENSER DRAIN
3/8" NPT

COOLER VENT
1/4" NPT

COOLER
LEAVING WATER
6" VICTAULIC

AREA

CIRCUIT B
COMPRESSORS

600.00
[23.62 ]
PIPING ENETRANCE

COOLER DRAIN
3/4" NPT

1781.62
[70.14 ]

3208.00
[126.30 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

21

COOLER VENT
1/4" NPT

WEIGHT
CU/CU
lb/kg

15181
6901

15514
7052

13734
6243

14067
6394

30RB-210

30RB-225

408.89
[16.10 ]

COOLER DRAIN
3/4" NPT

LEAVING WATER
6" VICTAULIC

WEIGHT
CU/AL
lb/kg

2281.37
[89.82 ]

759.89
[29.92 ]

COOLER TUBE
SERVICE AREA

1447.8
[57.0]

13093
5937

12772
5793

WEIGHT
MCHX
lb/kg

437.86
[17.24 ]

3588
[141.26]

3528
[138.90]

CGx
MM [INCH]

906
[35.67]

917
[36.10]

CGy
MM [INCH]

CENTER OF GRAVITY

1348.58
[53.09 ]

1575.30
[62.02 ]
UNIT MOUNTING

1256.59
[49.47 ]

930.95
[36.652 ]

CIRCUIT C
COMPRESSORS

2016.54
[79.39 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

MCHX Microchannel Condenser Coil

a30-4716
1885.22
[74.221 ]

CIRCUIT B
COMPRESSORS

POWER BOX 1
230V CKT B
380V,460V,575V
CKT A,B,C

800.00
[31.50 ]
x

1990.54
[78.37 ]

2690.32
[105.92 ]

CIRCUIT A
COMPRESSORS

CG

2806.54
[110.49 ]

1981.65
[78.02 ]
UNIT MOUNTING

ENTERING WATER
6" VICTAULIC

408.89
[16.10 ]

760.39
[29.94 ]

2236.08
[88.03 ]

CG
y

VIEW-A-A

39.89
[1.57 ]

864.00
[34.02 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

COIL SERVICE AREA

2438.40
[96.00]

2156.30
[84.89 ]
UNIT MOUNTING

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

AIR FLOW

938.35
[36.94 ]

240.00
[9.45 ]

22.2[.87]
MOUNTING HOLE

DETAIL B
SCALE 1:4

RIGGING HOLE
38.00
[1.50 ]

200.00
[7.87 ]

215.73
[8.49 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
(DUAL POINT 230V ONLY)
(DUAL POWER NFD
CIRCUIT B 380,460,
575V ONLY)

POWER BOX
230V ONLY (CKT A)

200.00
[7.87 ]

POWER BOX 1 & 2


(PEB)
ALL VOLTAGES

100.00
[3.94 ]

SEE DETAIL

200.00
[7.87 ]
400.00
[15.75 ]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD POWER WIRING
PEB1 230V DUAL POINT
380V,460V,575V DUAL & SINGLE POINT
PEB2 230V DUAL POINT
380V,460V,575V DUAL POINT

Fig. 17 30RB210, 225 Air-Cooled Chiller Dimensions

7169.08
[282.25 ]

2794.35
[110.01 ]
UNIT MOUNTING

437.86
[17.24 ]

COIL SERVICE AREA

3222.17 PIPING ENTRANCE AREA


[126.86 ]

POWER BOX 2
230V ONLY
CKT C

800.00
[31.50 ]

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line
and filter drier of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for
condenser coil removal.

a30-4717

22

30RB-250

WEIGHT
CU/CU
lb/kg

17157
7799

WEIGHT
CU/AL
lb/kg

15468
7031

408.89
[16.10 ]

LEAVING WATER
6" VICTAULIC

2281.37
[89.82 ]

COOLER VENT
1/4 NPT

761.93
[30.00 ]

COOLER TUBE
SERVICE AREA

1447.8
[57.00]

14349
6509

WEIGHT
MCHX
lb/kg

4022
[158.35]

CGx
MM [INCH]

910
[35.86]

CGy
MM [INCH]

CENTER OF GRAVITY

2542.58
[100.10 ]

2769.30
[109.03 ]
UNIT MOUNTING

437.86
[17.24 ]

2416.18
[95.13 ]

3154.63
[124.20 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

CIRCUIT C
COMPRESSORS

1941.86
[76.45 ]

CIRCUIT B
COMPRESSORS

2794.35
[110.01 ]
UNIT MOUNTING

COIL SERVICE AREA

POWER BOX 1
380V,460V,575V
CKT A,B

800.00
[31.50 ]
1990.54
[78.37 ]

2806.54
[110.49 ]

1981.65
[78.02 ]
UNIT MOUNTING

ENTERING WATER
6" VICTAULIC

2693.73
[106.05 ]

CIRCUIT A
COMPRESSORS

CGx

2438.40
[96.00]

408.89
[16.10 ]

2156.30
[84.89 ]
UNIT MOUNTING

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

FAN ELECTRICAL BOX


(FEB)
ALL VOLTAGES

938.35
[36.94 ]

22.2 [.87]
MOUNTING HOLE

RIGGING HOLE
38.00
[1.50 ]

200.00
[7.874 ]

B
240.00
[9.45 ]

215.75
[8.49 ]

SEE DETAIL

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line
and filter drier of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for
condenser coil removal.

39.89
[1.57 ]

964.00
[37.95 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

AIR FLOW

200.00
[7.87 ]

100.00
[3.94 ]

DETAIL B
SCALE 3:16

7/8" KNOCKOUT TO BE
USED FOR LOCATING
400.00
FIELD POWER WIRING
[15.75 ]
PEB1 230V DUAL POINT
380V,460V,575V DUAL & SINGLE POINT
PEB2 ALL VOLTAGES DUAL POINT

VIEW A - A
SCALE 1:16

COIL SERVICE AREA

2236.08
[88.03 ]

761.93
[30.00 ]

CGy

Fig. 18 30RB250 Air-Cooled Chiller Dimensions

8363.08
[329.26 ]

437.86
[17.24 ]

3253.173 PIPING ENTRANCE AREA


[128.0777 ]

POWER BOX 2
380V,460V,575V
CKT C

COOLER DRAIN 3/4" NPT

1020.13
[40.16 ]

101.20
[3.98 ]

800.00
[31.50 ]

a30-4718
a30-4718

23

30RB-275

WEIGHT
CU/CU
lb/kg

18845
8566

WEIGHT
CU/AL
lb/kg

16915
7689

408.89
[16.10 ]

437.86
[17.24 ]

2281.37
[89.82 ]

759.39
[29.90 ]

COOLER TUBE
SERVICE AREA

1447.8
[57.0]

15647
7096

WEIGHT
MCHX
lb/kg

4857
[191.22]

CGx
MM [INCH]
914
[35.98]

CGy
MM [INCH]

CENTER OF GRAVITY

2223.58
[87.54 ]

1575.30
[62.02 ]
UNIT MOUNTING

COOLER DRAIN 3/4" NPT

LEAVING WATER
6" VICTAULIC

COOLER VENT
1/4" NPT

2097.41
[82.58 ]

CIRCUIT C
COMPRESSORS

101.20
[3.98 ]

2016.54
[79.39 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

CIRCUIT B
COMPRESSORS

2782.00
[109.53 ]

437.86
[17.24 ]

9557.08
[376.26 ]

4319.54
[170.06 ]

ENTERING WATER
6" VICTAULIC

POWER BOX 1
380V,460V,575V
CKT A,B

4231.79
[166.61 ]

3582.00
[141.02 ]
UNIT MOUNTING

CIRCUIT A
COMPRESSORS

CGx

800.00
[31.50 ]

Fig. 19 30RB275 Air-Cooled Chiller Dimensions

3582.00
[141.02 ]
UNIT MOUNTING

COIL SERVICE AREA

3227.88 PIPING ENTRANCE AREA


[127.08 ]

POWER BOX 2
380V,460V,575V
CKT C

800.00
[31.50 ]

SCROLLING MARQUEE
DISPLAY

2438.40
[96.00]

938.35
[36.94 ]

215.73
[8.49 ]

22.2[.87]
MOUNTING HOLE

45.00
[1.77 ]

RIGGING HOLE
38.00
[1.50]

200.00
[7.87 ]

SEE DETAIL

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal.

2156.30
[84.89 ]
UNIT MOUNTING

FAN ELECTRICAL BOX


(FEB)

AIR FLOW

200.00
[7.87 ]

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

39.89
[1.57 ]

964.00
[37.95 ]

100.00
[3.94 ]

DETAIL B
SCALE 9:40

400.00
7/8" KNOCKOUT TO BE
[15.75 ]
USED FOR LOCATING
FIELD POWER WIRING
PEB1 230V DUAL POINT
380V,460V,575V DUAL & SINGLE POINT
PEB2 ALL VOLTAGES DUAL POINT

POWER ELECTRICAL BOX (PEB)

FIELD CONTROL WIRING

408.89
[16.10 ]

759.39
[29.90 ]

2236.08
[88.03 ]

CGy

VIEW A - A
SCALE 9:160

a30-4719

24

30RB-300

WEIGHT
CU/CU
lb/kg

20477
9308

WEIGHT
CU/AL
lb/kg

18306
8321

408.89
[16.10 ]

2281.37
[89.82 ]

761.93
[30.00 ]

COOLER TUBE
SERVICE AREA

1447.8
[57.00]

16893
7659

WEIGHT
MCHX
lb/kg

COOLER DRAIN
3/4" NPT

COOLER VENT
1/4" NPT

5317
[203.33]

CGx
MM [INCH]

916
[36.06]

CGy
MM [INCH]

CENTER OF GRAVITY

3417.58
[134.55 ]

2769.30
[109.03 ]
UNIT MOUNTING}

LEAVING WATER
6" VICTAULIC

CIRCUIT C
COMPRESSORS

3295.57
[129.75 ]

3210.54
[126.40 ]

SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT

800.00
[31.50 ]

437.86
[17.24 ]

A
800.00
[31.50 ]

4113.26
[161.94 ]

CIRCUIT A
COMPRESSORS

CGx

4319.54
[170.06 ]

3582.00
[141.024 ]
UNIT MOUNTING

437.86
[17.24 ]

A
3158.54
[124.35 ]

POWER BOX 1
380V,460V,575V
CKT A,B

2236.08
[88.03 ]

408.89
[16.10 ]

761.93
[30.00 ]

CGy

VIEW A-A
SCALE 1:10

2156.30
[84.894 ]
UNIT MOUNTING

938.35
[36.94 ]

215.73
[8.49 ]

DETAIL B
SCALE 1:5

SEE DETAIL

39.89
[1.57 ]

FAN ELECTRICAL BOX


(FEB)

AIR FLOW

200.00
[7.87 ]

100.00
[3.94 ]

200.00
[7.874 ]

240.00
[9.45 ]

22.2[.87]

45.00
[1.77 ]

RIGGING HOLE
38.00
[1.50 ]

POWER ELECTRICAL BOX (PEB)

MCHX Microchannel Condenser Coil

NOTES:
1. Unit must have clearances as follows:
Top Do not restrict.
Sides and End 6c (1.8 m) from solid surface.
2. Temperature relief devices located on suction line, liquid line and
filter drier of each circuit and have 1/4sflare connection.
3. Dimensions are in mm [inches].
4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal.

BACnet COMMUNICATION
OPTION KNOCKOUT
FOR 1/2" CONDUIT

864.00
[34.02 ]

FIELD CONTROL WIRING

SCROLLING MARQUEE
DISPLAY

COIL SERVICE AREA

2438.40
[96.00]

7/8" KNOCKOUT TO BE
USED FOR LOCATING
400.00
FIELD POWER WIRING
[15.75 ]
PEB1 230V DUAL POINT
380V,460V,575V DUAL & SINGLE POINT
PEB2 ALL VOLTAGES DUAL POINT

Fig. 20 30RB300 Air-Cooled Chiller Dimensions

10751.08
[423.27 ]

3582.00
[141.024 ]
UNIT MOUNTING

ENTERING WATER
6" VICTAULIC

COIL SERVICE AREA

3342.24
[131.58 ]
PIPING ENTRANCE AREA

CIRCUIT B
COMPRESSORS

POWER BOX 2
380V,460V,575V
CKT C

AL/CU COIL UNITS WITHOUT PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190
210
225
250
275
300

A
869
891
982
1159
1173
1319
A
731
728
893
1106
1142
A
1094
916
947
1122
627
899

MOUNTING WEIGHT (lb)


No Pump Al/Cu*
B
C
D
Total
913
1193
1136
4111
936
1275
1215
4317
958
1313
1346
4600
1397
1845
1531
5932
1431
1952
1600
6155
1448
1964
1788
6519
MOUNTING WEIGHT (lb) No Pump Al/Cu*
B
C
D
E
F
Total
1762
809
985
2347
1056
7,690
1850
818
1168
2531
949
8,045
2085
888
1228
2864
1217
9,174
2189
1104
1483
2923
1463 10,266
2220
1108
1487
3039
1606 10,601
MOUNTING WEIGHT (lb) No Pump Al/Cu*
B
C
D
E
F
G
1388
1484
1101
1479
2004
1938
1804
2139
853
1311
3044
2440
1836
2144
855
1313
3049
2569
2271
2133
850
1307
3035
3166
2269
2805
1292
1866
3808
3169
2602
2792
1284
1859
3795
3640

AL/CU COIL UNITS WITHOUT PUMP SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170

H
1526
1228
1354
1584
1080
1435

UNIT
30RB

Total
12,013
13,734
14,067
15,468
16,915
18,306

190
210
225
250
275
300

A
395
405
447
527
533
600
A
332
330
405
503
519
A
497
416
431
510
285
409

CU/CU COIL UNITS WITHOUT PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190
210
225
250
275
300

A
992
1014
1106
1342
1355
1503
A
837
850
1015
1252
1289
A
1257
1018
1049
1283
732
1064

MOUNTING WEIGHT (lb)


No Pump Cu/Cu
B
C
D
Total
1037
1311
1254
4,593
1059
1393
1333
4,799
1081
1431
1464
5,082
1584
2020
1711
6,656
1619
2126
1780
6,879
1635
2139
1967
7,243
MOUNTING WEIGHT (lb) No Pump Cu/Cu
B
C
D
E
F
Total
1980
917
1088
2551
1161
8,534
2100
940
1288
2764
1069
9,010
2334
1009
1348
3097
1336 10,139
2497
1266
1642
3218
1599 11,472
2528
1270
1645
3334
1742 11,807
MOUNTING WEIGHT (lb) No Pump Cu/Cu
B
C
D
E
F
G
1595
1691
1263
1638
2199
2133
2045
2410
978
1427
3297
2681
2078
2415
981
1429
3301
2810
2577
2404
976
1423
3288
3463
2554
3193
1501
2059
4185
3446
2950
3179
1494
2053
4172
3974

060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
13,460
15,181
15,514
17,157
18,845
20,477

190
210
225
250
275
300

A
451
461
503
610
616
683
A
380
386
461
569
586
A
571
463
477
583
333
484

MCHX COIL UNITS WITHOUT PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190
210
225
250
275
300

A
800
821
911
1065
1079
1219
A
660
648
810
1020
1055
A
1007
852
881
1041
580
830

MOUNTING WEIGHT (lb)


No Pump MCHX**
B
C
D
Total
840
1098
1045
3,783
862
1175
1120
3,978
889
1218
1249
4,267
1283
1695
1406
5,449
1316
1796
1472
5,663
1339
1816
1653
6,027
MOUNTING WEIGHT (lb) No Pump MCHX**
B
C
D
E
F
Total
1614
737
915
2210
985
7,119
1683
738
1088
2377
870
7,402
1914
805
1146
2706
1136
8,517
2020
1019
1368
2698
1350
9,475
2052
1024
1374
2809
1485
9,799
MOUNTING WEIGHT (lb) No Pump MCHX**
B
C
D
E
F
G
1278
1367
1014
1362
1846
1785
1677
1989
793
1219
2831
2269
1709
1996
796
1222
2838
2391
2107
1979
789
1212
2815
2937
2099
2594
1195
1726
3523
2931
2401
2576
1185
1716
3502
3359

Total
5461
6243
6394
7031
7689
8321

MOUNTING WEIGHT (kg)


No Pump Cu/Cu
B
C
D
Total
471
596
570
2088
481
633
606
2181
491
651
665
2310
720
918
778
3026
736
966
809
3127
743
972
894
3292
MOUNTING WEIGHT (kg) No Pump Cu/Cu
B
C
D
E
F
Total
898
416
494
1157
527
3871
952
426
584
1254
485
4087
1059
458
611
1405
606
4599
1135
575
746
1463
727
5215
1149
577
748
1516
792
5367
MOUNTING WEIGHT (kg) No Pump Cu/Cu
B
C
D
E
F
G
725
769
574
744
1000
970
930
1095
445
649
1498
1219
944
1098
446
650
1501
1277
1171
1093
444
647
1494
1574
1161
1451
682
936
1902
1566
1341
1445
679
933
1896
1807

H
765
603
660
793
534
723

Total
6118
6901
7052
7799
8566
9308

H
637
518
571
666
453
600

Total
5019
5793
5937
6509
7096
7659

MCHX COIL UNITS WITHOUT PUMP SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170

H
1405
1142
1260
1469
999
1324

H
694
558
615
720
491
652

CU/CU COIL UNITS WITHOUT PUMP SI


UNIT
30RB

H
1684
1326
1452
1744
1175
1591

MOUNTING WEIGHT (kg)


No Pump Al/Cu*
B
C
D
Total
415
542
516
1869
425
580
552
1962
436
597
612
2091
635
839
696
2697
650
887
727
2798
658
893
813
2963
MOUNTING WEIGHT (kg) No Pump Al/Cu*
B
C
D
E
F
Total
799
367
447
1065
479
3488
839
371
530
1148
431
3649
946
403
557
1299
552
4161
995
502
674
1328
665
4666
1009
503
676
1381
730
4819
MOUNTING WEIGHT (kg) No Pump Al/Cu*
B
C
D
E
F
G
631
674
500
672
911
881
820
972
388
596
1384
1109
835
975
389
597
1386
1168
1032
970
386
594
1380
1439
1032
1275
587
848
1731
1440
1183
1269
584
845
1725
1654

UNIT
30RB

Total
11,064
12,772
13,093
14,349
15,647
16,893

190
210
225
250
275
300

A
363
372
413
483
489
553
A
299
294
367
463
478
A
457
386
400
472
263
376

*Condenser Coil: Aluminum Fins/Copper Tubing.


Condenser Coil: Copper Fins/Copper Tubing.
** Condenser Coil: Microchannel (MCHX) Design.

Fig. 21 Unit Weights

25

MOUNTING WEIGHT (kg)


No Pump MCHX**
B
C
D
Total
381
498
474
1716
391
533
508
1804
403
552
566
1934
582
769
638
2472
597
815
668
2569
607
824
750
2734
MOUNTING WEIGHT (kg) No Pump MCHX**
B
C
D
E
F
Total
732
334
415
1002
447
3229
763
335
493
1078
394
3358
868
365
520
1227
515
3863
916
492
620
1224
612
4297
931
464
623
1274
673
4443
MOUNTING WEIGHT (kg) No Pump MCHX**
B
C
D
E
F
G
580
620
460
618
837
810
761
902
360
553
1284
1029
775
905
361
554
1287
1084
956
898
358
550
1277
1332
952
1176
542
783
1598
1329
1089
1168
537
778
1588
1523

AL/CU COIL UNITS WITH SINGLE PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

MOUNTING WEIGHT (lb)


Single Pump Al/Cu*
A
B
C
D
Total
1085
1127
1230
1184
4626
1107
1150
1312
1263
4832
1193
1164
1354
1388
5100
1353
1620
1885
1575
6432
1366
1655
1991
1644
6655
1565
1653
1974
1868
7059
MOUNTING WEIGHT (lb) Single Pump Al/Cu*
A
B
C
D
E
F
Total
731
2062
960
961
2460
1056
8,230
728
2149
969
1144
2645
949
8,585
893
2486
1031
1165
3035
1217
9,827
1238
2583
1104
1483
3155
1357 10,919
1279
2609
1108
1487
3276
1495 11,254
MOUNTING WEIGHT (lb) Single Pump Al/Cu*
A
B
C
D
E
F
G
H
1094
1510
1889
1101
1479
2178
1890
1526

AL/CU COIL UNITS WITH SINGLE PUMP SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170

Total
12,666

UNIT
30RB
190

CU/CU COIL UNITS WITH SINGLE PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

MOUNTING WEIGHT (lb)


Single Pump Cu/Cu
A
B
C
D
Total
1208
1250
1348
1302
5,108
1230
1273
1430
1381
5,314
1317
1287
1472
1506
5,582
1537
1806
2060
1753
7,156
1549
1841
2166
1823
7,379
1749
1839
2150
2045
7,783
MOUNTING WEIGHT (lb) Single Pump Cu/Cu
A
B
C
D
E
F
Total
837
2280
1068
1065
2664
1161
9,074
850
2399
1091
1264
2877
1069
9,550
1015
2735
1153
1284
3269
1336 10,792
1382
2894
1266
1642
3447
1495 12,125
1424
2920
1270
1645
3569
1633 12,460
MOUNTING WEIGHT (lb) Single Pump Cu/Cu
A
B
C
D
E
F
G
H
1257
1718
2095
1263
1638
2374
2084
1684

MOUNTING WEIGHT (kg)


Single Pump Al/Cu*
A
B
C
D
Total
493
512
559
538
2103
503
523
597
574
2196
542
529
616
631
2318
615
736
857
716
2924
621
752
905
747
3025
711
751
897
849
3209
MOUNTING WEIGHT (kg) Single Pump Al/Cu*
A
B
C
D
E
F
Total
332
935
435
436
1116
479
3733
330
975
440
519
1200
431
3894
405
1128
468
528
1377
552
4458
563
1174
502
674
1434
617
4963
582
1186
503
676
1489
679
5116
MOUNTING WEIGHT (kg) Single Pump Al/Cu*
A
B
C
D
E
F
G
H
497
686
858
500
672
990
859
694

CU/CU COIL UNITS WITH SINGLE PUMP SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170

Total
14,113

UNIT
30RB
190

MOUNTING WEIGHT (kg)


Single Pump Cu/Cu
A
B
C
D
Total
549
568
613
592
2322
559
579
650
628
2415
599
585
669
684
2537
699
821
937
797
3253
704
837
985
828
3354
795
836
977
930
3538
MOUNTING WEIGHT (kg) Single Pump Cu/Cu
A
B
C
D
E
F
Total
380
1034
484
483
1209
527
4116
386
1088
495
573
1305
485
4332
461
1241
523
583
1483
606
4895
628
1315
575
746
1567
680
5511
647
1327
577
748
1622
742
5664
MOUNTING WEIGHT (kg) Single Pump Cu/Cu
A
B
C
D
E
F
G
H
571
781
952
574
744
1079
947
765

*Condenser Coil: Aluminum Fins/Copper Tubing.


Condenser Coil: Copper Fins/Copper Tubing.
** Condenser Coil: Microchannel (MCHX) Design.

30RB060-110
B

30RB120-150
A

cooler
cooler

Compressors

Compressors

30RB160, 170, 315A, 315B, 330A, 330B,


345A, 345B, 360B
C

cooler

Compressors

30RB190-300, 360A, 390A, 390B

cooler

Total
5757

Compressors

NOTE: Corner weights are calculated at mounting locations. Refer to Fig. 2-20 (certified drawings) for mounting locations.

Fig. 21 Unit Weights (cont)

26

Total
6415

MCHX COIL UNITS WITH SINGLE PUMP ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

MOUNTING WEIGHT (lb)


Single Pump MCHX**
A
B
C
D
Total
1008
1047
1143
1100
4298
1030
1069
1220
1174
4493
1115
1088
1266
1298
4767
1251
1498
1743
1457
5949
1265
1532
1844
1522
6163
1456
1537
1836
1738
6567
MOUNTING WEIGHT (lb) Single Pump MCHX**
A
B
C
D
E
F
Total
660
1914
887
891
2322
985
7,659
648
1982
888
1064
2490
870
7,942
810
2316
948
1083
2877
1136
9,170
1148
2395
1024
1376
2926
1259 10,128
1188
2423
1029
1381
3043
1388 10,452
MOUNTING WEIGHT (lb) Single Pump MCHX**
A
B
C
D
E
F
G
H
1012
1396
1747
1019
1368
2015
1748
1412

MCHX COIL UNITS WITH SINGLE PUMP SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
11,717

190

060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

A
1218
1240
1372
1518
1530
1741
A
731
728
893
1336
1383
A
1094

MOUNTING WEIGHT (lb)


Dual Pump Al/Cu*
B
C
D
Total
1259
1254
1213
4,944
1281
1336
1293
5,150
1339
1389
1424
5,523
1808
1919
1611
6,855
1843
2025
1680
7,078
1796
1983
1922
7,442
MOUNTING WEIGHT (lb) Dual Pump Al/Cu*
B
C
D
E
F
Total
2281
1061
951
2534
1056
8,613
2367
1071
1133
2719
949
8,968
2864
1147
1122
3177
1217 10,419
2962
1104
1483
3344
1282 11,511
2983
1108
1487
3471
1415 11,846
MOUNTING WEIGHT (lb) Dual Pump Al/Cu*
B
C
D
E
F
G
H
1588
2288
1101
1479
2303
1879
1526

UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
13,258

190

UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

A
1341
1363
1495
1702
1714
1926
A
837
850
1015
1481
1527
A
1257

UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
14,705

190

060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

A
1137
1158
1289
1411
1424
1626
A
660
648
810
1244
1289
A
1016

MOUNTING WEIGHT (lb)


Dual Pump MCHX**
B
C
D
Total
1175
1171
1133
4,616
1197
1248
1208
4,811
1258
1305
1338
5,190
1680
1784
1497
6,372
1715
1884
1563
6,586
1677
1852
1795
6,950
MOUNTING WEIGHT (lb) Dual Pump MCHX**
B
C
D
E
F
Total
2134
987
882
2396
985
8,042
2201
989
1054
2564
870
8,325
2695
1063
1041
3017
1136
9,762
2759
1028
1381
3114
1194 10,720
2781
1033
1386
3236
1319 11,044
MOUNTING WEIGHT (lb) Dual Pump MCHX**
B
C
D
E
F
G
H
1474
2124
1022
1373
2138
1745
1417

A
332
330
405
607
629
A
497

MOUNTING WEIGHT (kg)


Dual Pump Al/Cu*
B
C
D
Total
572
570
552
2247
582
607
588
2341
609
631
647
2511
822
872
732
3116
838
920
764
3217
817
901
874
3383
MOUNTING WEIGHT (kg) Dual Pump Al/Cu*
B
C
D
E
F
Total
1035
481
431
1149
479
3907
1074
486
514
1233
431
4068
1299
520
509
1441
552
4726
1347
502
674
1520
583
5232
1356
503
676
1578
643
5385
MOUNTING WEIGHT (kg) Dual Pump Al/Cu*
B
C
D
E
F
G
H
722
1040
500
672
1047
854
1526

Total
6014

A
610
620
680
774
779
875
A
380
386
461
673
694
A
571

MOUNTING WEIGHT (kg)


Dual Pump Cu/Cu
B
C
D
Total
628
623
605
2466
638
661
641
2560
665
685
701
2730
906
952
813
3445
923
1000
845
3547
901
982
954
3712
MOUNTING WEIGHT (kg) Dual Pump Cu/Cu
B
C
D
E
F
Total
1133
530
478
1242
527
4290
1187
541
568
1339
485
4506
1412
576
562
1547
606
5164
1488
575
746
1653
646
5781
1497
577
748
1710
706
5933
MOUNTING WEIGHT (kg) Dual Pump Cu/Cu
B
C
D
E
F
G
H
818
1133
574
744
1137
941
1684

Total
6669

MCHX COIL UNITS WITH DUAL PUMP SI

MCHX COIL UNITS WITH DUAL PUMP ENGLISH


UNIT
30RB

A
554
564
624
690
695
791

CU/CU COIL UNITS WITH DUAL PUMP SI

CU/CU COIL UNITS WITH DUAL PUMP ENGLISH


MOUNTING WEIGHT (lb)
Dual Pump Cu/Cu
B
C
D
Total
1382
1371
1331
5,426
1405
1453
1411
5,632
1462
1507
1541
6,005
1994
2095
1788
7,579
2030
2201
1858
7,802
1982
2160
2099
8,166
MOUNTING WEIGHT (lb) Dual Pump Cu/Cu
B
C
D
E
F
Total
2498
1169
1054
2739
1161
9,457
2616
1193
1252
2953
1069
9,933
3112
1270
1240
3411
1336 11,384
3273
1266
1642
3637
1420 12,717
3294
1270
1645
3763
1553 13,052
MOUNTING WEIGHT (lb) Dual Pump Cu/Cu
B
C
D
E
F
G
H
1799
2492
1263
1638
2502
2071
1684

Total
5313

AL/CU COIL UNITS WITH DUAL PUMP SI

AL/CU COIL UNITS WITH DUAL PUMP ENGLISH


UNIT
30RB

MOUNTING WEIGHT (kg)


Single Pump MCHX**
A
B
C
D
Total
457
475
518
499
1949
467
485
553
532
2037
506
493
574
589
2162
567
679
790
661
2697
574
695
836
690
2795
660
697
833
788
2978
MOUNTING WEIGHT (kg) Single Pump MCHX**
A
B
C
D
E
F
Total
299
868
402
404
1053
447
3474
294
899
403
483
1129
394
3603
367
1051
430
491
1305
515
4160
521
1086
464
624
1327
571
4593
539
1099
467
626
1380
629
4740
MOUNTING WEIGHT (kg) Single Pump MCHX**
A
B
C
D
E
F
G
H
459
633
792
462
620
914
763
640

UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
12,309

190

MOUNTING WEIGHT (kg)


Dual Pump MCHX**
A
B
C
D
Total
516
533
531
514
2094
525
543
566
548
2182
585
571
592
607
2355
640
762
809
679
2890
646
778
854
709
2987
737
761
840
814
3152
MOUNTING WEIGHT (kg) Dual Pump MCHX**
A
B
C
D
E
F
Total
299
968
448
400
1087
447
3648
294
998
449
478
1163
394
3776
367
1223
482
472
1368
515
4428
564
1251
466
626
1412
541
4860
585
1261
468
629
1468
598
5009
MOUNTING WEIGHT (kg) Dual Pump MCHX**
A
B
C
D
E
F
G
H
461
668
963
463
623
970
791
643

*Condenser Coil: Aluminum Fins/Copper Tubing.


Condenser Coil: Copper Fins/Copper Tubing.
** Condenser Coil: Microchannel (MCHX) Design.

Fig. 21 Unit Weights (cont)

27

Total
5582

MCHX COIL UNITS WITH HEAT RECLAIM ENGLISH


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB
190

MOUNTING WEIGHT (lb)


Heat Reclaim MCHX**
A
B
C
D
Total
1185
1175
1166
1176
4703
1204
1196
1245
1253
4898
1302
1215
1289
1381
5187
1507
1689
1776
1584
6555
1516
1723
1878
1652
6769
1671
1732
1899
1832
7133
MOUNTING WEIGHT (lb) Heat Reclaim MCHX**
A
B
C
D
E
F
Total
842
2353
889
863
2492
966
8405
846
2497
905
1027
2685
854
8814
1017
2723
969
1089
3019
1111
9929
1229
2841
1168
1314
3127
1312
10991
1268
2865
1171
1316
3245
1450
11315
MOUNTING WEIGHT (lb) Heat Reclaim MCHX**
A
B
C
D
E
F
G
H
962
1311
1461
937
1519
2620
2296
1474

MCHX COIL UNITS WITH HEAT RECLAIM SI


UNIT
30RB
060
070
080
090
100
110
UNIT
30RB
120
130
150
160
170
UNIT
30RB

Total
12580

190

MOUNTING WEIGHT (kg)


Heat Reclaim MCHX**
A
B
C
D
Total
538
533
529
533
2133
546
542
565
568
2222
590
551
585
627
2353
683
766
805
718
2974
688
782
852
749
3071
758
786
861
831
3236
MOUNTING WEIGHT (kg) Heat Reclaim MCHX**
A
B
C
D
E
F
Total
382
1067
403
391
1130
438
3813
384
1133
411
466
1218
387
3998
462
1235
440
494
1370
504
4504
557
1289
530
596
1419
595
4986
575
1300
531
597
1472
658
5133
MOUNTING WEIGHT (kg) Heat Reclaim MCHX**
A
B
C
D
E
F
G
H
436
595
663
425
689
1188
1041
669

*Condenser Coil: Aluminum Fins/Copper Tubing.


Condenser Coil: Copper Fins/Copper Tubing.
** Condenser Coil: Microchannel Design.

30RB060-110
B

30RB120-150
A

cooler
cooler

Compressors

Compressors

30RB160, 170, 315A, 315B, 330A, 330B,


345A, 345B, 360B
C

30RB190-300, 360A, 390A, 390B

Compressors

cooler

cooler

Compressors

Fig. 21 Unit Weights (cont)

28

Total
5706

5.35" [136 mm]

2.56" [65 mm]

INNER SIDE
OF UNIT
BASE RAIL

OUTER SIDE
OF UNIT
BASE RAIL

2.46" [63 mm]

4.87" [124 mm]

5.12" [130 mm]

1.42" [36 mm]

Fig. 22 30RB Base Rail Cross Section

1.50 DIA. [38 mm]


RIGGING HOLE

0' 1-3/4"
[44 mm]

MOUNTING
PLATE

SIDE VIEW OF BASE RAIL


AT MOUNTING LOCATION

0.875 DIA. [22 mm]


MOUNTING HOLE
MOUNTING PLATE
OUTER SIDE OF BASE RAIL

0' 5"
[127 mm]
0' 1-9/16"
[39.89 mm]
REF
0' 3-15/16"
[100 mm]
0' 7-7/8"
[200 mm]

VIEW B-B
BOTTOM VIEW OF BASE
RAIL AT MOUNTING LOCATION

Fig. 23 30RB Mounting Plate

29

Table 3A Physical Data, 30RB060-300 English


UNIT 30RB
OPERATING WEIGHT (lb)*
Al-Cu Condenser Coil
Cu-Cu Condenser Coil
MCHX Condenser Coil
REFRIGERANT TYPE
Refrigerant Charge (lb)
Std Coil, Ckt A/Ckt B/Ckt C
MCHX Coil, Ckt A/Ckt B/Ckt C
COMPRESSORS
Quantity
Speed (rpm)
(Qty) Compressor Model Number Ckt A
(Qty) Compressor Model Number Ckt B
(Qty) Compressor Model Number Ckt C
Oil Charge (Pt, Ckt A/Ckt B/Ckt C)
No. Capacity Steps
Standard
Optional (Maximum)
Minimum Capacity Step (%)
Standard
Optional
Capacity (%)
Ckt A
Ckt B
Ckt C
COOLER
Weight (empty, lb)
Net Fluid Volume (gal)
Maximum Refrigerant Pressure (psig)
Maximum Water Side Pressure
without Pumps (psig)
Maximum Water Side Pressure
with Pumps (psig)
COOLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
CONDENSER FANS
Standard Low Noise Type
Fan Speed (rpm) Standard
No. Blades...Diameter (in.)
No. Fans (Ckt A/Ckt B/Ckt C)
Total Airflow (cfm)
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C)
Total Face Area (sq ft)
Max Working Refrigerant Pressure (psig)
OPTIONAL HEAT RECOVERY CONDENSER
Weight (lb) (empty)
Net Fluid Volume (gal)
Maximum Refrigerant Pressure (psig)
Maximum Water Side Pressure (psig)
Water Connections (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
HYDRONIC MODULE (Optional)
Pump
CHASSIS DIMENSIONS (ft-in.)
Length
Width
Height
Al-Cu
Cu-Cu
EXV
MCHX
N/A

060

070

080

4111
4593
3783

4317
4799
3978

4600
5082
4267

90/41/
40/20/

112/41/
40/20/

69/69/
33/33/

090

100

110

5932
6155
6519
6656
6879
7243
5449
5663
6027
R-410A, EXV Controlled System
96/76/
40/40/

96/96/
96/106/
40/42/
40/51/
Scroll, Hermetic
3
3
4
4
4
5
3500
(2) SH240 (2) SH295 (2) SH240 (2) SH295 (2) SH295 (2) SH295
(1) SH240 (1) SH240 (2) SH240 (2) SH240 (2) SH295 (3) SH240
N/A
N/A
N/A
N/A
N/A
N/A
26.2/13.1/ 29.2/13.1/ 26.2/26.2/ 29.2/26.2/ 29.2/29.2/ 29.2/39.4/

120

130

150

7690
8534
7119

8045
9010
7402

9174
10139
8517

96/133/
43/57/
5

133/106/ 133/133/
54/43/
56/62/
6

(2) SH295 (3) SH295 (3) SH295


(3) SH295 (3) SH240 (3) SH295
N/A
N/A
N/A
29.2/43.8/ 43.8/39.4/ 43.8/43.8/

3
4

3
4

4
5

4
5

4
5

5
6

5
6

6
7

6
7

33
22

29
19

25
16

22
14

25
18

18
12

20
14

15
10

17
12

67
33
N/A

71
29
N/A

50
50
N/A

40
60
N/A

56
44
N/A

50
50
N/A

715
28.2
445

715
28.2
445

856
31.3
445

970
45.8
445

970
45.8
445

1518
73.5
445

56
50
45
44
50
55
N/A
N/A
N/A
Direct Expansion, Shell and Tube Type
856
856
970
31.3
31.3
45.8
445
445
445

300

300

300

300

300

300

300

300

300

150

150

150

150

150

150

150

150

150

3/
4

3/

3/
4

3/

3/
4

3/
4

3/

3/
4

3/
4

1140
9...30
3/1/
49,600

1140
930
3/1/
49,600

1140
930
2/2/
49,600

1140
930
3/3/
74,400

1140
930
3/3/
74,400

1140
930
3/4/
86,800

1140
930
4/4/
99,200

1140
930
4/4/
99,200

3/1/
94
656

3/1/
94
656

2/2/
94
656

3/4/
164
656

4/4/
188
656

4/4/
188
656

753
8.0
656
300

753
8.0
656
300

753
8.0
656
300

3/3/
3/3/
3/3/
141
141
141
656
656
656
Flooded, Shell and Tube Type
872
872
872
10.0
10.0
10.0
656
656
656
300
300
300

1236
15.1
656
300

1236
15.1
656
300

1236
15.1
656
300

Shrouded Axial Type, Vertical Discharge


1140
930
3/3/
74,400

3/
8

3/

3/
8

3/

3/
8

3/
8

3/

3/
8

3/
8

Pump(s) with pressure/temperature taps and combination valve.


Single or Dual, 1800 or 3600 rpm
7-11

11-10
7-425/32
7-67/16

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil
Not Applicable

*Operating weight does not include any options.


NOTES:
1. 30RB chillers with Greenspeed technology are not available in unit sizes 060 and 070.
2. No pumps are available for unit sizes 210-300.

30

15-9

Table 3A Physical Data, 30RB060-300 English (cont)


UNIT 30RB
160
170
190
210
225
250
275
300
OPERATING WEIGHT (lb)*
Al-Cu Condenser Coil
10,266
10,601
12,013
13,734
14,067
15,468
16,915
18,306
Cu-Cu Condenser Coil
11,472
11,807
13,460
15,181
15,514
17,157
18,845
20,477
MCHX Condenser Coil
9,475
9,799
11,064
12,772
13,093
14,349
15,647
16,893
REFRIGERANT TYPE
R-410A, EXV Controlled System
Refrigerant Charge (lb)
Std Coil, Ckt A/Ckt B/Ckt C
162/125/ 162/133/ 162/162/ 125/125/125 125/125/125 125/125/162 162/162/125 162/162/162
MCHX Coil, Ckt A/Ckt B/Ckt C
79/63/
79/64/
79/87/
59/53/64
59/59/64
59/59/89
83/87/68
83/87/94
COMPRESSORS
Scroll, Hermetic
Quantity
7
7
8
9
9
10
11
12
Speed (rpm)
3500
(Qty) Compressor Model Number Ckt A
(4) SH295
(4) SH295
(4) SH295
(3) SH295
(3) SH295
(3) SH295
(4) SH295
(4) SH295
(Qty) Compressor Model Number Ckt B
(3) SH240
(3) SH295
(4) SH295
(3) SH240
(3) SH295
(3) SH295
(4) SH295
(4) SH295
(Qty) Compressor Model Number Ckt C
N/A
N/A
N/A
(3) SH295
(3) SH295
(4) SH295
(3) SH295
(4) SH295
Oil Charge (Pt, Ckt A/Ckt B/Ckt C)
58.4/39.4/ 58.4/43.8/ 58.4/58.4/ 43.8/39.4/43.8 43.8/43.8/43.8 43.8/43.8/58.4 58.4/58.4/43.8 58.4/58.4/58.4
No. Capacity Steps
Standard
7
7
8
9
9
10
11
12
Optional (Maximum)
8
8
9
10
10
11
12
13
Minimum Capacity Step (%)
Standard
13
14
13
10
11
10
9
8
Optional
8
10
9
6
8
7
7
6
Capacity (%)
Ckt A
62
57
50
36
33
30
36
33
Ckt B
38
43
50
28
33
30
36
33
Ckt C
N/A
N/A
N/A
36
33
40
28
33
COOLER
Direct Expansion, Shell and Tube Type
Weight (empty, lb)
1518
1518
1518
2382
2382
2382
2382
2382
Net Fluid Volume (gal)
73.5
73.5
73.5
86.6
86.6
86.6
86.6
86.6
Maximum Refrigerant Pressure (psig)
445
445
445
445
445
445
445
445
Maximum Water Side Pressure
without Pumps (psig)
300
300
300
300
300
300
300
300
Maximum Water Side Pressure
with Pumps (psig)
150
150
150
150
150
150
150
150
COOLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
6
6
6
6
6
6
6
6
3/
3/
3/
3/
3/
3/
3/
3/
Drain (NPT)
4
4
4
4
4
4
4
4
CONDENSER FANS
Shrouded Axial Type, Vertical Discharge
Standard Low Noise Type
Fan Speed (rpm) Standard
1140
1140
1140
1140
1140
1140
1140
1140
No. Blades...Diameter (in.)
930
930
930
930
930
930
930
930
No. Fans (Ckt A/Ckt B/Ckt C)
6/4/
6/4/
6/6/
4/4/4
4/4/4
4/4/6
6/6/4
6/6/6
Total Airflow (cfm)
124,000
124,000
148,800
148,800
148,800
173,600
198,400
223,200
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C)
6/4/
6/4/
6/6/
4/4/4
4/4/4
4/4/6
6/6/4
6/6/6
Total Face Area (sq ft)
235
235
282
282
282
328
375
422
Max Working Refrigerant Pressure (psig)
656
656
656
656
656
656
656
656
OPTIONAL HEAT RECOVERY CONDENSER
Flooded, Shell and Tube Type
Weight (lb) (empty)
1296
1296
1296

Net Fluid Volume (gal)


17.4
17.4
17.4

Maximum Refrigerant Pressure (psig)


656
656
656

Maximum Water Side Pressure (psig)


300
300
300

Water Connections (in.)


Inlet and Outlet, Victaulic
5
5
5

3/
3/
3/
Drain (NPT)

8
8
8
HYDRONIC MODULE (Optional)
Pump(s) with pressure/temperature taps
and combination valve.
Pump
Single or Dual, 1800 or 3600 rpm
Not available
CHASSIS DIMENSIONS (ft-in.)
Length
19-8
23-7
27-6
31-5
35-4
Width
7-425/32
7
Height
7-6 /16
Al-Cu
Cu-Cu
EXV
MCHX
N/A

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil
Not Applicable

*Operating weight does not include any options.


NOTES:
1. 30RB chillers with Greenspeed technology are not available in unit sizes 060 and 070.
2. No pumps are available for unit sizes 210-300.

31

Table 3B Physical Data, 30RB060-300 SI


UNIT 30RB
060
070
080
090
100
110
120
130
150
OPERATING WEIGHT (kg)*
Al-Cu Condenser Coil
1869
1962
2091
2697
2798
2963
3488
3649
4161
Cu-Cu Condenser Coil
2088
2181
2310
3026
3127
3292
3871
4087
4599
MCHX Condenser Coil
1716
1804
1934
2472
2569
2734
3229
3358
3863
REFRIGERANT TYPE
R-410A, EXV Controlled System
Refrigerant Charge (kg)
Std Coil, Ckt A/Ckt B/Ckt C
40.6/18.4/ 50.8/18.4/ 31.1/31.1/ 43.5/34.5/ 43.5/43.5/ 43.5/48.1/ 43.5/60.3/ 60.3/48.1/ 60.3/60.3/
MCHX Coil, Ckt A/Ckt B/Ckt C
18.1/9.1/ 18.1/9.1/ 15.0/15.0/ 18.1/18.1/ 18.1/19.1/ 18.1/23.1/ 19.5/25.9/ 24.5/19.5/ 25.4/28.1/
COMPRESSORS
Scroll, Hermetic
Quantity
3
3
4
4
4
5
5
6
6
Speed (r/s)
58.3
(Qty) Compressor Model Number Ckt A (2) SH240 (2) SH295 (2) SH240 (2) SH295 (2) SH295 (2) SH295 (2) SH295 (3) SH295 (3) SH295
(Qty) Compressor Model Number Ckt B (1) SH240 (1) SH240 (2) SH240 (2) SH240 (2) SH295 (3) SH240 (3) SH295 (3) SH240 (3) SH295
(Qty) Compressor Model Number Ckt C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Oil Charge (L, Ckt A/Ckt B/Ckt C)
12.4/6.2/ 13.8/6.2/ 12.4/12.4/ 13.8/12.4/ 13.8/13.8/ 13.8/18.6/ 13.8/20.7/ 20.7/18.6/ 20.7/20.7/
No. Capacity Steps
Standard
3
3
4
4
4
5
5
6
6
Optional (Maximum)
4
4
5
5
5
6
6
7
7
Minimum Capacity Step (%)
Standard
33
29
25
22
25
18
20
15
17
Optional
22
19
16
14
18
12
14
10
12
Capacity (%)
Ckt A
67
71
50
56
50
45
40
56
50
Ckt B
33
29
50
44
50
55
60
44
50
Ckt C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
COOLER
Direct Expansion, Shell and Tube Type
Weight (empty, kg)
324
324
388
388
388
440
440
440
689
Net Fluid Volume (L)
106
106
118
118
118
173
173
173
278
Maximum Refrigerant Pressure (kPa)
3068
3068
3068
3068
3068
3068
3068
3068
3068
Maximum Water Side Pressure
without Pumps (kPa)
2068
2068
2068
2068
2068
2068
2068
2068
2068
Maximum Water Side Pressure
with Pumps (kPa)
1034
1034
1034
1034
1034
1034
1034
1034
1034
WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
4
4
4
4
4
6
6
6
6
3/
3/
3/
3/
3/
3/
3/
3/
3/
Drain (NPT)
4
4
4
4
4
4
4
4
4
CONDENSER FANS
Shrouded Axial Type, Vertical Discharge
Standard Low Noise Type
Fan Speed (r/s) Standard
19
19
19
19
19
19
19
19
19
No. Blades...Diameter (mm)
9762
9762
9762
9762
9762
9762
9762
9762
9762
No. Fans (Ckt A/Ckt B/Ckt C)
3/1/
3/1/
2/2/
3/3/
3/3/
3/3/
3/4/
4/4/
4/4/
Total Airflow (L/s)
23 409
23 409
23 409
35 113
35 113
35 113
40 965
46 817
46 817
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C)
3/1/
3/1/
2/2/
3/3/
3/3/
3/3/
3/4/
4/4/
4/4/
Total Face Area (sq m)
8.73
8.73
8.73
13.1
13.1
13.1
15.24
17.47
17.47
Max Working Refrigeration
Pressure (kPa)
4522
4522
4522
4522
4522
4522
4522
4522
4522
OPTIONAL HEAT RECOVERY
Flooded,
Shell
and
Tube
Type
CONDENSER
Weight (kg) (empty)
342
342
342
396
396
396
562
562
562
Net Fluid Volume (L)
30.3
30.3
30.3
37.9
37.9
37.9
57.2
57.2
57.2
Maximum Refrigerant Pressure (kPa)
4523
4523
4523
4523
4523
4523
4523
4523
4523
Maximum Water Side Pressure (kPa)
2068
2068
2068
2068
2068
2068
2068
2068
2068
Water Connections (in.)
Inlet and Outlet, Victaulic
3
3
3
3
3
3
5
5
5
3/
3/
3/
3/
3/
3/
3/
3/
3/
Drain (NPT)
8
8
8
8
8
8
8
8
8
HYDRONIC MODULE (Optional)
Pump(s) with pressure/temperature taps and combination valve.
Pump
Single or Dual, 29.2 or 58.3 r/s
CHASSIS DIMENSIONS
Length (mm)
2412
3606
4800
Width (mm)
2255
Height (mm)
2296.9
Al-Cu
Cu-Cu
EXV
MCHX
N/A

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil
Not Applicable

*Operating weight does not include any options.


NOTES:
1. 30RB chillers with Greenspeed technology are not available in unit sizes 060 and 070.
2. No pumps are available for unit sizes 210-300.

32

Table 3B Physical Data, 30RB060-300 SI (cont)


UNIT 30RB
OPERATING WEIGHT (kg)*
Al-Cu Condenser Coil
Cu-Cu Condenser Coil
MCHX Condenser Coil
REFRIGERANT TYPE
Refrigerant Charge (kg)
Std Coil, Ckt A/Ckt B/Ckt C
MCHX Coil, Ckt A/Ckt B/Ckt C
COMPRESSORS
Quantity
Speed (r/s)
(Qty) Compressor Model Number Ckt A
(Qty) Compressor Model Number Ckt B
(Qty) Compressor Model Number Ckt C
Oil Charge (L, Ckt A/Ckt B/Ckt C)
No. Capacity Steps
Standard
Optional (Maximum)
Minimum Capacity Step (%)
Standard
Optional
Capacity (%)
Ckt A
Ckt B
Ckt C
COOLER
Weight (empty, kg)
Net Fluid Volume (L)
Maximum Refrigerant Pressure (kPa)
Maximum Water Side Pressure
without Pumps (kPa)
Maximum Water Side Pressure
with Pumps (kPa)
WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
CONDENSER FANS
Standard Low Noise Type
Fan Speed (r/s) Standard
No. Blades...Diameter (mm)
No. Fans (Ckt A/Ckt B/Ckt C)
Total Airflow (L/s)
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C)
Total Face Area (sq m)
Max Working Refrigeration Pressure (kPa)
OPTIONAL HEAT RECOVERY CONDENSER
Weight (kg) (empty)
Net Fluid Volume (L)
Maximum Refrigerant Pressure (kPa)
Maximum Water Side Pressure (kPa)
Water Connections (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
HYDRONIC MODULE (Optional)
Pump
CHASSIS DIMENSIONS
Length (mm)
Width (mm)
Height (mm)
Al-Cu
Cu-Cu
EXV
MCHX
N/A

160

170

190

4666
5215
4297

4819
5367
4443

5461
6118
5019

210

225

250

275

300

6243
6394
7031
6901
7052
7799
5793
5937
6509
R-410A, EXV Controlled System

7686
8566
7096

8321
9308
7659

73.5/56.7/ 73.5/60.3/ 73.5/73.5/ 56.7/56.7/56.7 56.7/56.7/56.7 56.7/56.7/73.5 73.5/73.5/56.7 73.5/73.5/73.5


35.8/28.6/ 35.8/29.0/ 35.8/39.5/ 26.8/24.0/29.0 26.8/26.8/29.0 26.8/26.8/40.4 37.6/39.5/30.8 37.6/39.5/42.6
Scroll, Hermetic
7
7
8
9
9
10
11
12
58.3
(4) SH295
(4) SH295
(4) SH295
(3) SH295
(3) SH295
(3) SH295
(4) SH295
(4) SH295
(3) SH240
(3) SH295
(4) SH295
(3) SH240
(3) SH295
(3) SH295
(4) SH295
(4) SH295
N/A
N/A
N/A
(3) SH295
(3) SH295
(4) SH295
(3) SH295
(4) SH295
27.6/18.6/ 27.6/20.7/ 27.6/27.6/ 20.7/18.6/20.7 20.7/20.7/20.7 20.7/20.7/27.6 27.6/27.6/20.7 27.6/27.6/27.6
7
8

7
8

8
9

9
10

9
10

10
11

11
12

12
13

13
8

14
10

13
9

10
6

11
8

10
7

9
7

8
6

62
38
N/A

57
43
N/A

50
50
N/A

36
36
28

33
33
33

689
278
3068

689
278
3068

689
278
3068

1080
327
3068

1080
327
3068

2068

2068

2068

2068

2068

2068

2068

2068

1034

1034

1034

1034

1034

1034

1034

1034

38
33
30
28
33
30
36
33
40
Direct Expansion, Shell and Tube Type
1080
1080
1080
327
327
327
3068
3068
3068

3/
4

3/

3/
4

3/
4

3/
4

3/

3/
4

3/
4

19
9762
6/4/
58 521

19
9762
6/4/
58 521

19
9762
6/6/
70 226

19
9762
4/4/6
81 930

19
9762
6/6/4
93 634

19
9762
6/6/6
105 339

6/4/
21.83
4522

6/4/
21.83
4522

6/6/
26.2
4522

4/4/6
30.47
4522

6/6/4
34.84
4522

6/6/6
39.21
4522

589
65.9
4523
2068

589
65.9
4523
2068

589
65.9
4523
2068

9576

10 770

Shrouded Axial Type, Vertical Discharge

3/
8

3/

3/
8

19
9762
4/4/4
70 226

19
9762
4/4/4
70 226

4/4/4
4/4/4
26.2
26.2
4522
4522
Flooded, Shell and Tube Type

Pump(s) with pressure/temperature taps


and combination valve.
Single or Dual, 29.2 or 58.3 r/s
5994

5994

7188

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil
Not Applicable

*Operating weight does not include any options.


NOTES:
1. 30RB chillers with Greenspeed technology are not available in unit sizes 060 and 070.
2. No pumps are available for unit sizes 210-300.

33

Not available

7188

7188
2255
2296.9

8382

Table 4A Physical Data 30RB315-390 English


UNIT 30RB
OPERATING WEIGHT (Module A/Module B, lb)*
Al-Cu Condenser Coil
Cu-Cu Condenser Coil
MCHX Condenser Coil
REFRIGERANT TYPE
Circuits Qty
Refrigerant Charge
Std Coil, Module A Ckt A/Ckt B (lb)
Std Coil, Module B Ckt A/Ckt B (lb)
MCHX Coil, Module A Ckt A/Ckt B (lb)
MCHX Coil, Module B Ckt A/Ckt B (lb)
COMPRESSORS
Total Quantity
Speed (rpm)
Module A, (Qty) Compressor Model Number Ckt A
Module A, (Qty) Compressor Model Number Ckt B
Module B, (Qty) Compressor Model Number Ckt A
Module B, (Qty) Compressor Model Number Ckt B
Module A Oil Charge (Pt, Ckt A/Ckt B)
Module B Oil Charge (Pt, Ckt A/Ckt B)
No. Capacity Steps
Standard
Optional (Maximum)
Minimum Capacity Step (%)
Standard
Optional
Capacity (%)
Module A, Ckt A
Module A, Ckt B
Module B, Ckt A
Module B, Ckt B
COOLER
Module A Weight (empty, lb)
Module B Weight (empty, lb)
Net Fluid Volume (gal) Module A/Module B
Maximum Refrigerant Pressure (psig)
Maximum Water Side Pressure (psig)
WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
CONDENSER FANS
Standard Low Noise Type
Fan Speed (rpm) Standard
Module A No. Blades...Diameter (in.) Ckt A/Ckt B
Module B No. Blades...Diameter (in.) Ckt A/Ckt B
Total No. Fans
Module A No. Fans (Ckt A/Ckt B)
Module B No. Fans (Ckt A/Ckt B)
Total Airflow (cfm)
CONDENSER COILS
Module A No. Coils (Ckt A/Ckt B)
Module B No. Coils (Ckt A/Ckt B)
Total Face Area (sq ft)
Max Working Refrigerant Pressure (psig)
Al-Cu
Cu-Cu
EXV
MCHX

315
10,266/10,266
11,472/11,472
9,475/9,475
4

330

345

10,601/10,266
10,601/10,601
12,013/10,601
11,807/11,472
11,807/11,807
13,460/11,807
9,799/9,475
9,799/9,799
11,064/9,799
R-410A, EXV Controlled System
4
4
4

162/106
162/106
83/55
83/55

162/133
162/106
83/64
83/55

(4) SH295
(3) SH295
(4) SH295
(3) SH240
52.5/39.4
52.5/39.4

162/133
162/133
83/64
83/64
Scroll, Hermetic
14
3500
(4) SH295
(3) SH295
(4) SH295
(3) SH295
52.5/39.4
52.5/39.4

14

14

(4) SH295
(3) SH240
(4) SH295
(3) SH240
52.5/39.4
52.5/39.4
14
16

14
16

6
5

6
4

31
19
31
19
1518
1518
73.5/73.5
445
300

360

390
12,013/12,013
13,460/13,460
11,064/11,064
4

162/162
162/133
83/87
83/64

162/162
162/162
83/87
83/87

15

16

(4) SH295
(4) SH295
(4) SH295
(3) SH295
52.5/52.5
52.5/39.4

(4) SH295
(4) SH295
(4) SH295
(4) SH295
52.5/52.5
52.5/52.5

14
16

15
17

16
18

7
6

7
5

6
5

30
29
27
22
21
27
30
29
27
18
21
20
Direct Expansion, Shell and Tube Type
1518
1518
1518
1518
1518
1518
73.5/73.5
73.5/73.5
73.5/73.5
445
445
445
300
300
300

25
25
25
25
1518
1518
73.5/73.5
445
300

3/
4

3/
4

3/
4

3/
4

3/

Shrouded Axial Type, Vertical Discharge


1140
9...30/9...30
9...30/9...30
20
6/4
6/4
248,000

1140
9...30/9...30
9...30/9...30
20
6/4
6/4
248,000

1140
9...30/9...30
9...30/9...30
20
6/4
6/4
248,000

1140
9...30/9...30
9...30/9...30
22
6/6
6/4
272,800

1140
9...30/9...30
9...30/9...30
24
6/6
6/6
297,600

6/4
6/4
470
656

6/4
6/4
470
656

6/4
6/4
470
656

6/6
6/4
517
656

6/6
6/6
564
656

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil

*No pumps are available for models 30RB315-390.

34

Table 4B Physical Data 30RB315-390 SI


UNIT 30RB
OPERATING WEIGHT (Module A/Module B, kg)*
Al-Cu Condenser Coil
Cu-Cu Condenser Coil
MCHX Condenser Coil
REFRIGERANT TYPE
Circuits Qty
Refrigerant Charge
Std Coil, Module A Ckt A/Ckt B (kg)
Std Coil, Module B Ckt A/Ckt B (kg)
MCHX Coil, Module A Ckt A/Ckt B (kg)
MCHX Coil, Module B Ckt A/Ckt B (kg)
COMPRESSORS
Total Quantity
Speed (r/s)
Module A, (Qty) Compressor Model Number Ckt A
Module A, (Qty) Compressor Model Number Ckt B
Module B, (Qty) Compressor Model Number Ckt A
Module B, (Qty) Compressor Model Number Ckt B
Module A Oil Charge (L, Ckt A/Ckt B)
Module B Oil Charge (L, Ckt A/Ckt B)
No. Capacity Steps
Standard
Optional (Maximum)
Minimum Capacity Step (%)
Standard
Optional
Capacity (%)
Module A, Ckt A
Module A, Ckt B
Module B, Ckt A
Module B, Ckt B
COOLER
Module A Weight (empty, kg)
Module B Weight (empty, kg)
Net Fluid Volume (L) Module A/Module B
Maximum Refrigerant Pressure (kPa)
Maximum Water Side Pressure (kPa)
WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
Drain (NPT)
CONDENSER FANS
Standard Low Noise Type
Fan Speed (r/s) Standard
Module A No. Blades...Diameter (mm) Ckt A/Ckt B
Module B No. Blades...Diameter (mm) Ckt A/Ckt B
Total No. Fans
Module A No. Fans (Ckt A/Ckt B)
Module B No. Fans (Ckt A/Ckt B)
Total Airflow (L/s)
CONDENSER COILS
Module A No. Coils (Ckt A/Ckt B)
Module B No. Coils (Ckt A/Ckt B)
Total Face Area (sq m)
Max Working Refrigerant Pressure (kPa)
Al-Cu
Cu-Cu
EXV
MCHX

315
4656/4656
5203/5203
4297/4297

330

345

360

390

4808/4656
4808/4808
5448/4808
5354/5203
5354/5354
6104/5354
4444/4297
4444/4444
5018/4444
R-410A, EXV Controlled System
4
4
4

5448/5448
6104/6104
5018/5018

73.5/48.1
73.5/48.1
37.6/24.9
37.6/24.9

73.5/60.3
73.5/48.1
37.6/29.0
37.6/24.9

73.5/73.5
73.5/60.3
37.6/39.5
37.6/29.0

73.5/73.5
73.5/73.5
37.6/39.5
37.6/39.5

14

14

(4) SH295
(3) SH240
(4) SH295
(3) SH240
24.8/18.6
24.8/18.6

15

16

(4) SH295
(3) SH295
(4) SH295
(3) SH240
24.8/18.6
24.8/18.6

73.5/60.3
73.5/60.3
37.6/29.0
37.6/29.0
Scroll, Hermetic
14
58.3
(4) SH295
(3) SH295
(4) SH295
(3) SH295
24.8/18.6
24.8/18.6

(4) SH295
(4) SH295
(4) SH295
(3) SH295
24.8/24.8
24.8/18.6

(4) SH295
(4) SH295
(4) SH295
(4) SH295
24.8/24.8
24.8/24.8

14
16

14
16

14
16

15
17

16
18

6
5

6
4

7
6

7
5

6
5

31
19
31
19
689
689
278/278
3068
2068

30
29
27
22
21
27
30
29
27
18
21
20
Direct Expansion, Shell and Tube Type
689
689
689
689
689
689
278/278
278/278
278/278
3068
3068
3068
2068
2068
2068

25
25
25
25
689
689
278/278
3068
2068

3/
4

3/

3/
4

3/

3/

Shrouded Axial Type, Vertical Discharge


19
9...762/9...762
9...762/9...762
20
6/4
6/4
117 042

19
9...762/9...762
9...762/9...762
20
6/4
6/4
117 042

19
9...762/9...762
9...762/9...762
20
6/4
6/4
117 042

19
9...762/9...762
9...762/9...762
22
6/6
6/4
128 747

19
9...762/9...762
9...762/9...762
24
6/6
6/6
140 452

6/4
6/4
43.66
4522

6/4
6/4
43.66
4522

6/4
6/4
43.66
4522

6/6
6/4
48.03
4522

6/6
6/6
52.4
4522

LEGEND
Aluminum Fin/Copper Tube Condenser Coil
Copper Fin/Copper Tube Condenser Coil
Electronic Expansion Valve
Microchannel Condenser Coil

*No pumps are available for models 30RB315-390.

35

Fig. 24 Unit Rigging Label Detail 30RB060-150


36

Fig. 25 Unit Rigging Label Detail 30RB160-300


37

FOR UNITS EQUIPPED WITH COMPRESSOR SOUND


BLANKETS The sound blanket top covers are shipped inside the control box(es) for the unit. Remove the top covers
from the control boxes and install prior to start-up. Align the
discharge tube with the cutout on the top cover; see Fig. 28.
Firmly press the Velcro sections together, ensuring the top cover is held tightly against the blanket.

Step 2 Remove Compressor Rack Holddown


Bolts The 30RB units are shipped with holddown bolts

securing the compressor rail assembly to the unit base frame.


These bolts are red and are located between the compressors in
the front and rear of the compressor rail assembly. These bolts
and holddown assemblies must be removed for the vibration
isolation system to operate properly. Using a 15mm socket,
loosen and remove the bolt and collar assembly as shown in
Fig. 26.
BOLT

COLLAR

INSTALL
COMPRESSOR
SOUND BLANKET
TOP COVERS

Fig. 26 Compressor Rack Holddown Bolts


See Table 5 for the number of holddown assemblies for
each unit.
Isolation mounts for the compressor rail assembly are
located directly in front of and behind each compressor. Do
not loosen or remove the isolation mounts, only the shipping
bolts. There are 4 bolts that hold down each compressor. Do
not loosen these bolts.

A30-5428
Fig. 28 Compressor Sound Blanket Top Covers

Step 4 Make Cooler Fluid, Heat Reclaim and


Drain Piping Connections To facilitate servicing,

Table 5 Number of Holddown Assemblies


UNIT
30RB
060-070
080-100
110-120
130-190
210-300

CIRCUIT
A+B
4
4

MODULAR
UNIT
30RB
315
330
345
360
390

CIRCUIT
A

CIRCUIT
B

2
4
4

4
4

CIRCUIT A

it is recommended additional field-supplied air vents be installed. Locate air vents at the highest possible point of the
chilled water and heat reclaim systems. In addition to field-supplied air vents, facilitate servicing in addition to flow balancing
by installing field-supplied shut-off valves, thermometers,
clean-out tees, pressure and temperature taps in the inlet and
outlet piping. Locate valves in return and supply cooler water
and heat reclaim lines as close to the chiller as possible.
In sound sensitive applications, consider the installation of
piping vibration isolators. Drain connections are provided in
the cooler. Refer to the dimensional drawings, Fig. 2-20 for locations. Insulate the drain piping (in the same manner as the
chilled water piping) for at least 12-in. (305 mm) from the
cooler.
FREEZE PROTECTION Upon completion of the field
piping installation, freeze protection must be considered.
Freeze protection for the cooler is available from the factory
with a freeze protection option for the unit. Freeze protection
for the pump (hydronic) package is standard on all units with
the optional hydronic package (30RB060-190 units). External
piping freeze protection also must be considered. Since power
is sometimes lost for extended periods during winter storms,
freeze protection provided by heater tapes will be effective
only if a back-up power supply can be assured for the unit's
control circuit, heater and cooler pump. If not protected with
an antifreeze solution, draining the cooler and outdoor piping
is recommended if the system will not be used during freezing
weather conditions.
NOTE: See Freeze Protection section on page 54 for a more
detailed overview of freeze protection.

CIRCUIT
C

4
CIRCUIT B

Module A

Module B

Module A

Module B

4
4
4
4
4

4
4

4
4

4
4
4

4
4

4
4
4
4

Step 3 Remove Compressor Shipping


Braces Each unit is equipped with compressor shipping

braces tying each compressor on the circuit together. Prior to


start-up these braces must be removed. Using a 15mm socket,
loosen each bolt and nut on each compressor tab and remove
all braces before unit start-up. Remove the compressor shipping braces attached between the compressors; see Fig. 27 for
guidance.

A30-5427

REMOVE
COMPRESSOR
SHIPPING
BRACES

IMPORTANT: Glycol anti-freeze solutions are highly


recommended since heater tapes provide no protection
in the event of a power failure.
UNITS WITH HYDRONIC PUMP PACKAGE The
30RB060-190 units can be equipped with a factory-installed
hydronic pump package consisting of a suction guide/strainer,
pump, combination valve, internal piping and wiring connected at the factory.

Fig. 27 Compressor Shipping Braces Removal


38

NOTE: Units with factory-installed hydronic pump packages


applied on open loop systems require that an additional fieldsupplied strainer with a minimum size of 20 mesh be installed
within 10 ft (3.05 m) of and ahead of the cooler inlet to prevent
debris from damaging internal tubes of the cooler.

The combination valve performs the following functions:


Drip-tight shut-off valve
Spring closure design with a non-slam check valve
Flow-throttling valve
Refer to Fig. 2-20 for cooler connection locations. The inlet
is connected to the suction guide/strainer of the pump via a
Victaulic-type connection. The cooler supply has water-side
Victaulic-type connections (follow connection directions as
provided by the coupling manufacturer). Provide proper support for the piping. If compressor and cooler grilles have been
added, holes must be cut in the grilles for field piping and
insulation.
The suction guide/strainer is shipped from the factory with a
run-in screen. This screen is a temporary device used during
the start-up/clean-up process of the chilled water circuit to
prevent construction debris from damaging the pump or
internal tubes of cooler. After all debris has been removed or a
maximum of 24 running hours the temporary screen must
be removed. See the Controls, Start-Up, Operation, Service and
Troubleshooting guide for further information.

CAUTION
Do not circulate water through unit without strainers in
place. Failure to use the strainers represents abuse and may
impair or otherwise negatively affect the Carrier product
warranty.
A 3/4 in. NPT fitting is installed in the inlet piping of the
pump for connection to an expansion tank. Install the tank in
accordance with the manufacturer's instructions.
Figures 29 and 30 illustrate typical single and dual pump
packages.
Two drain connections are provided and are located at
pump volute, and the suction guide. See Fig. 2-20 for connection location.

CAUTION
The suction guide/strainer is shipped from the factory with
a run-in screen. This temporary screen must be removed
after all debris has been removed or a maximum of 24 running hours. Failure to remove the temporary screen may
result in damage to the pump or cooler.

A30-5303

Heater (Optional)
PP T2

T1 FS PP
PT
INSIDE
UNIT

HYDRONIC PUMP PACKAGE

PT
D

PT

OUTSIDE
UNIT
Chilled
Water Out

PT

PT
Heater

Air Separator with Vent*

D
Dc
E
FS
PP
PT
T1
T2
V

LEGEND
Drain,3/4-in. NPT
Drain, 1/4-in. NPT
Expansion Tank Connection, 3/4-in. NPT
Flow Switch
Pipe Plug, 1/4-in. NPT
Pressure/Temperature Tap
Leaving Water Thermistor
Entering Water Thermistor
Vent, 1/4-in. NPT
Indicates items provided with the
optional hydronic pump package.

*Field-supplied and installed.


Factory-installed option.
**Required within 10 ft (3 m) of cooler in addition
to suction strainer for open loop systems.

Strainer/Suction Guide
Chilled
Water In

Pump
Combination Valve
Pressure Relief*

Isolation Valve*

Flexible Connections*
Pressure Reducing
Fill Valve*

20 Mesh Stainer**

Fig. 29 Typical Piping Diagram on 30RB Units with Hydronic Package Single Pump

39

A30-5304

Heater (Optional)
PP T2

T1 FS PP

PT HYDRONIC PUMP PACKAGE


D
PT
D
PT

INSIDE
UNIT
OUTSIDE
UNIT
Chilled
Water Out

PT

PT
D

Heater

Chilled
Water In

Air Separator with Vent*

Strainer/Suction Guide
D
Dc
E
FS
PP
PT
T1
T2
V

LEGEND
Drain,3/4-in. NPT
Drain, 1/4-in. NPT
Expansion Tank Connection, 3/4-in. NPT
Flow Switch
Pipe Plug, 1/4-in. NPT
Pressure/Temperature Tap
Leaving Water Thermistor
Entering Water Thermistor
Vent, 1/4-in. NPT

*Field-supplied and installed.


Factory-installed option.
**Required within 10 ft (3 m) of cooler in addition to suction strainer for open loop systems.

Reverse Flow Check


Valve/Service Valve
Service Valve
Pump
Combination Valve
Pressure Relief*
Flexible Connections*

Isolation Valve*

Pressure Reducing
Fill Valve*

20 Mesh Stainer**

Fig. 30 Typical Piping Diagram on 30RB Units with Hydronic Package Dual Pumps
The cooler has water-side victaulic-type connections (follow connection directions as provided by the coupling manufacturer). Provide proper support for the piping. If compressor
and cooler grilles have been added, holes must be cut in the
grilles for field piping and insulation. See Fig. 31 for a typical
piping diagram of a 30RB unit without a hydronic pump
package.
A drain connection is located at the leaving water (supply)
end of cooler. See Fig. 2-20 for connection location. Insulate
the drain piping (in the same manner as the chilled water
piping) for at least 12 in. (305 mm) from the unit.
UNITS WITH OPTIONAL HEAT RECLAIM The
30RB060-190 units can be equipped with a factory-installed
heat reclaim package consisting of a shell and tube condenser,

UNITS WITHOUT HYDRONIC PUMP PACKAGE Refer


to Fig. 2-20 for cooler connection locations. It is required that a
field-supplied strainer with a minimum size of 20 mesh be
installed within 10 ft (3.05 m) of and ahead of the cooler inlet
to prevent debris from damaging internal tubes of the cooler.

CAUTION
Do not circulate water through unit without strainers in
place. Failure to use the strainers represents abuse and may
impair or otherwise negatively affect the Carrier product
warranty.

40

condenser flow switch, temperature sensors and refrigeration


devices to allow up to 100% of the condenser heat to be reclaimed for hot water. This means that this water-cooled condenser, which is in parallel with the standard air-cooled condenser, is capable of capturing all of the heat available from the
chiller condensing process. The leaving water temperature can
reach at maximum 131 F (55 C) under steady state and constant hot water flow conditions with an allowable hot water
temperature range of 68 to 131 F (20 to 55 C). The heat reclaim
condenser fluid connections are at the end of the unit opposite
the control panel. The temperature sensor and the condenser
flow switch are mounted in the nozzles and are wired in the
control box. Refer to the Controls and Troubleshooting Book
for detailed operational information.
The heat reclaim condenser has water-side Victaulic-type
connections (follow connection directions as provided by the
coupling manufacturer). Provide proper support for the piping.
If compressor and cooler grilles have been added, holes must
be cut for field piping and insulation. A field-supplied strainer
with a minimum size of 20 mesh must be installed within 10 ft
(3.0 m) of the inlet to the heat reclaim condenser. See Fig. 32
for a typical piping diagram of the heat reclaim condenser and
3-way valve location. All piping must follow standard piping
techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating,
and Air-Conditioning Engineers) handbook for details.

CAUTION
Do not circulate water through unit without strainers in
place. Failure to use the strainers represents abuse and may
impair or otherwise negatively affect the Carrier product
warranty.
Two drain connections are provided, one in each head of the
condenser.
HEAD PRESSURE CONTROL A form of head pressure
control is required while in the heat reclaim mode. In order to
meet this requirement, a properly sized 3-way valve must be
field-installed. This valve will facilitate cold water start-up
(water temperatures below 68 F [20 C]), and it also will be able
to maintain proper head pressure during heat reclaim operation.
Since the hot water temperature at start-up may be very low,
the 3-way valve is to be located as close to the heating condenser as possible so that this valve can quickly accomplish its
purpose of maintaining the minimum required head pressure.
Locate the 3-way valve within 40 ft (12.2 m) of the heating
condenser if the circulating pump is located between the 3-way
valve and the heat reclaim condenser. See Fig. 33A. If the
pumps are too far away from the condenser, a second option is
to install the 3-way control valve close to the condenser. See
Fig. 33B. The 30RB unit uses an anolog output to control this
valve.
D

D
FS
PP
T1
T2
V

LEGEND
Drain, 3/4-in. NPT
Flow Switch
Pipe Plug, 1/4-in. NPT
Leaving Water Thermistor
Entering Water Thermistor
Vent, 1/4-in. NPT

Heater (Optional)
T1 FS PP

PP T2

Pressure Relief*

*Field-supplied and installed.


Flexible Connections*
Isolation Valve*

Chilled Water
Out

20 Mesh Strainer*,
installed within 10 ft (3 m)
of cooler inlet

Chilled Water
In

Fig. 31 Typical Piping Diagram on 30RB Units without Hydronic Package


T1 FS PP

V*

a30-5321

HEAT RECLAIM CONDENSER

HEAT
RECLAIM
SUPPLY

D
D*

PP T2

Flexible Connections*

HEAT
RECLAIM
RETURN

D*
D
FS
PP
R
T1
T2
V*
V

Pump*

LEGEND
Drain, Field Supplied
Drain, 3/8-in. NPT
Flow Switch
Pipe Plug, 1/4-in. NPT
Pressure Relief
Leaving Water Thermistor
Entering Water Thermistor
Vent, Field Supplied
Vent, 3/8-in. NPT

Isolation Valve*
20 Mesh Strainer*, installed
within 10 ft (3 m) of condenser
inlet
Three-Way Valve*

*Field-supplied and installed.

Fig. 32 Typical Piping Diagram on 30RB Units with Heat Reclaim Option
41

System Piping Proper system design and installation procedures should be followed closely. The system must be
constructed with pressure tight components and thoroughly
tested for leaks.
Installation of water systems should follow sound engineering practice as well as applicable local and industry standards.
Improperly designed or installed systems may cause
unsatisfactory operation and/or system failure. Consult a water
treatment specialist or appropriate literature for information
regarding filtration, water treatment, and control devices.
Figure 29 shows a typical installation with components that
might be installed with the hydronic package of the 30RB unit.
NOTE: It is recommended for units with the hydronic package
that an inlet isolation (shutoff) valve be placed exterior to the
unit to allow removal and service of the entire pump assembly,
if necessary. The hydronic package is supplied from the factory
with a combination valve for isolation of leaving water. Also,
if the unit is isolated with valves, a properly sized pressure
relief valve is recommended and should be installed in the piping between the unit and the valves, following all applicable
local codes.
Air Separation For proper system operation, it is essential
that water loops be installed with proper means to manage air
in the system. Free air in the system can cause noise, reduce
terminal output, stop flow, or even cause pump failure due to
pump cavitation. For closed systems, equipment should be
provided to eliminate all air from the system.
The amount of air that water can hold in solution depends
on the pressure and temperature of the water/air mixture. Air is
less soluble at higher temperatures and at lower pressures.
Therefore, separation can best be done at the point of highest
water temperature and lowest pressure. Typically, this point
would be on the suction side of the pump as the water is returning from the system or terminals. This is generally the optimal
place to install an air separator, if possible.
1. Install automatic air vents at all high points in the system.
(If the 30RB unit is located at the high point of the system,
a vent can be installed on the piping leaving the heat exchanger on the 1/4 in. NPT female port.)
2. Install an air separator in the water loop, at the place
where the water is at higher temperatures and lower pressures usually in the chilled water return piping. On a
primary-secondary system, the highest temperature water
is normally in the secondary loop, close to the decoupler.
Preference should be given to that point on the system
(see Fig. 36). In-line or centrifugal air separators are readily available in the field.
It may not be possible to install air separators at the place of
the highest temperature and lowest pressure. In such cases,
preference should be given to the points of highest temperature.
It is important that the pipe be sized correctly so that free air
can be moved to the point of separation. Generally, a water
velocity of at least 2 feet per second (0.6 m per second) will
keep free air entrained and prevent it from forming air pockets.
Automatic vents should be installed at all physically elevated points in the system so that air can be eliminated during system operation. Provisions should also be made for manual
venting during the water loop fill.

NOTE: Locate the 3-way valve as close as possible to the


chiller to minimize head pressure control response time.
MODULATING 3-WAY
CONTROL VALVE
40 FT MAX
SUPPLY

RETURN
HEAT RECLAIM
CONDENSER
CONSTANT SPEED
CIRCULATING PUMPS

a30-4825

Fig. 33A Three-Way Head Pressure Control


Valve Location (Preferred)
MODULATING 3-WAY CONTROL
VALVE (AS CLOSE TO CONDENSER
AS POSSIBLE)
SUPPLY

RETURN
HEAT RECLAIM
CONDENSER
CONSTANT SPEED
CIRCULATING PUMPS

a30-4824

Fig. 33B Three-Way Head Pressure Control


Valve Location (Alternate)
FOR ALL UNITS
Dual Chiller Control Option If the dual chiller algorithm is
used, and the machines are installed in parallel, an additional
chilled water sensor must be installed for each module. For
30RB315-390, a factory-supplied thermistor and well are
shipped in the control box of each module. Install the wells in
the common leaving water header. See Fig. 34.
Parallel chiller control with dedicated pumps is recommended. Chiller must start and stop its own water pump located in its own piping. If pumps are not dedicated for each chiller, then isolation valves are required. Each chiller must open
and close its own isolation valve through the unit control (the
valve must be connected to the pump outputs).
See Dual Chiller Control Option section on page 58 for
more dual chiller leaving water sensor information.
Minimum Loop Volume The preferred minimum loop volume is dependent on the type of application. In order to obtain
leaving water temperature stability for comfort cooling applications, a minimum of 3 gallons per ton (3.25 liters per kW) is
required on all unit sizes. For process cooling applications, applications where high stability is critical, or operation at
ambient temperatures below 32 F (0 C) is expected, the loop
volume should be increased to 6 to 10 gallons per ton (6.46 to
10.76 liters per kW) of cooling.
In order to achieve this volume, it may be necessary to add a
water storage tank to the water loop. If a storage tank is added
to the system, it should be properly vented so that the tank can
be completely filled and all air eliminated. Failure to do so
could cause lack of pump stability and poor system operation.
Any storage tank that is placed in the water loop should
have internal baffles to allow thorough mixing of the fluid. See
Fig. 35. For units with heat reclaim option, a minimum condenser loop volume of 6 gallons per ton of heating (0.5 to 0.83
gallons [1.9 to 3.1 L] per 100 Btu/h of heating) capacity is necessary. In come cases, this will require the installation of a hotwater buffer tank.

IMPORTANT: Automatic vents should be located in


accessible locations for maintenance purposes and
protected from freezing.

42

Tank Installation
Master Chiller
Control
Box
Pump and Check Valve
or Isolation Valve

Slave Chiller
Control
Box

GOOD

BAD

GOOD

Pump and Check Valve


or Isolation Valve

Dual Chiller
LWT Sensors
and Wells

LWT

BAD

LEGEND
Leaving Water (Fluid) Temperature
Field Wiring
Field Communication Wiring

a30-3987ef

a30-3185ef

Fig. 35 Tank Baffling

NOTE: This is a simplified piping diagram not all hydronic specialties are shown.

Fig. 34 Dual Chiller Control Option Thermistor


Location

Zone 3

Expansion
Tank(s)

Zone 2

Decoupler

Zone 1

Chiller 2

Chiller 1

Distribution Pump

Air Separator
with Vent

a30-4002ef
NOTE: Expansion tanks for 30RB hydronic kits must be installed for chillers piped in parallel in the primary water loop.

Fig. 36 Typical Air Separator and Expansion Tank Location on Primary-Secondary Systems

43

A suction guide with an internal strainer is standard on all


30RB units with factory-installed hydronic packages. This
strainer allows removal of particulates from the chilled
water loop. Using the combination valve and the field-installed
isolation valve at the inlet, the strainer can be isolated from the
chilled water loop to be cleaned.
The ComfortLink controls provided have a built-in feature
to remind building owners or operators to clean the strainer at a
pre-set time interval. Properly installed, cleaned and maintained systems will rarely need the strainer cleaned after the
initial fill. This time interval is user-configurable.
Ideally, the chilled water loop will be cleaned before the unit
is connected. If the run-in screen is left in the suction guide/
strainer, it is recommended that the Service Maintenance be set
to alert the operator within 24 hours of start-up to be sure that
the run-in screen in the suction guide/strainer is not removed at
start-up.
NOTE: The suction guide/strainer must be removed after the
first 24 hours of operation.
To set the time for the parameter, go to Time Clock/MCFG/
W.FIL in the scrolling marquee or the handheld Navigator
display. Values for this item are input in days.
WATER TREATMENT Fill the fluid loop with water and
a corrosion-resistant inhibitor suitable for the water of the area.
Consult the local water treatment specialist for characteristics
of system water and a recommended inhibitor for the cooler or
heat reclaim fluid loop.

Step 5 Fill the Chilled Water and Heat


Reclaim Loop
IMPORTANT: Before starting unit, be sure all of the
air has been purged from the system.
The chilled water pump (if equipped) is rated for 150 psig
(1034 kPa) duty. The maximum cooler water-side pressure is
300 psig (2068 kPa). Check the pressure rating for all of the
chilled water devices installed. Do not exceed the lowest pressure rated device.
WATER SYSTEM CLEANING Proper water system
cleaning is of vital importance. Excessive particulates in the
water system can cause excessive pump seal wear, reduce or
stop flow, and cause damage of other components.

CAUTION
Failure to properly clean all piping and components of the
chilled water or heat reclaim system before unit start-up
may result in plugging of the heat exchanger, which can
lead to poor performance, nuisance alarms and/or damage
from freezing. Freezing damage caused by an improperly
cleaned system represents abuse and may impair or otherwise negatively affect the Carrier product warranty.

CAUTION
SYSTEM

Do not circulate water through unit without strainers in


place. Failure to use the strainers represents abuse and may
impair or otherwise negatively affect the Carrier product
warranty.

DILUTED
CLEANING
AGENT

1. Install a temporary bypass around the chiller to avoid


circulating dirty water and particulates into the pump
package and chiller during the flush. Use a temporary
circulating pump during the cleaning process. Also, be
sure that there is capability to fully drain the system after
cleaning. See Fig. 37.
2. Be sure to use a cleaning agent that is compatible with
all system materials. Be especially careful if the system
contains any galvanized or aluminum components. Both
detergent-dispersant and alkaline-dispersant cleaning
agents are available.
3. It is recommended to fill the system(s) through a water
meter. This provides a reference point for the future for
loop volume readings, and it also establishes the correct
quantity of cleaner needed in order to reach the required
concentration.
4. Use a feeder/transfer pump to mix the solution and fill the
system. Circulate the cleaning system for the length of
time recommended by the cleaning agent manufacturer.
a. After cleaning, drain the cleaning fluid and flush the
system with fresh water.
b. A slight amount of cleaning residue in the system can
help keep the desired, slightly alkaline, water pH of 8
to 9. Avoid a pH greater than 10, since this will
adversely affect pump seal components.
c. A side stream filter is recommended (see Fig. 38)
during the cleaning process. Filter side flow rate
should be enough to filter the entire water volume
every 3 to 4 hours. Change filters as often as necessary during the cleaning process.
d. Remove temporary bypass when cleaning is complete.

POT FEEDER AND


TRANSFER PUMP

x
TEMPORARY
PUMP

30RB UNIT

a30-3988ef
TO DRAIN

TEMPORARY
BYPASS

Fig. 37 Typical Set Up for Cleaning Process

SYSTEM

SIDE
STREAM
FILTER

DILUTED
CLEANING
AGENT

POT FEEDER AND


TRANSFER PUMP

x
TEMPORARY
PUMP

30RB UNIT

a30-3989ef
TO DRAIN

TEMPORARY
BYPASS

Fig. 38 Cleaning Using a Side Stream Filter

44

return water line that is common to all pumps, providing that


the tank is properly sized for combined system volume.
If the application involves two or more chillers in a primary
secondary system, a common place for mounting the expansion tank is in the chilled water return line, just before the
decoupler. See Fig. 36 for placement of expansion tank in
primary-secondary systems.
If a diaphragm expansion tank is utilized (a flexible
diaphragm physically separates the water/air interface) it is not
recommended to have any air in the water loop. See the section
on air separation on page 42 for instructions on providing air
separation equipment.
FILLING THE SYSTEM(S) The initial fill of the chilled
water or heat reclaim system must accomplish three goals:
1. The entire piping system must be filled with water.
2. The pressure at the top of the system must be high enough
to vent air from the system (usually 4 psig [27.6 kPa] is
adequate for most vents).
3. The pressure at all points in the system must be high
enough to prevent flashing in the piping or cavitation in
the pump.
The pressure created by an operating pump affects system
pressure at all points except one the connection of the
expansion tank to the system. This is the only location in the
system where pump operation will not give erroneous pressure
indications during the fill. Therefore, the best location to install
the fill connection is close to the expansion tank. An air vent
should be installed close by to help eliminate air that enters
during the fill procedure.
When filling the system, ensure the following:
1. Remove temporary bypass piping and cleaning/flushing
equipment.
2. Check to make sure all drain plugs are installed.

SYSTEM PRESSURIZATION A proper initial cold fill


pressure must be established before filling of the unit. The
initial cold fill pressure is the pressure applied at the filling
point to fill a system to its highest point, plus a minimum
pressure at the top of the system (4 psig minimum [27.6 kPa])
to operate air vents and positively pressurize the system. The
expansion tank is very important to system pressurization. The
expansion tank serves several purposes:
1. Provide NPSH (net positive suction head) required for the
pump to operate satisfactorily.
2. Set system pressure.
3. Accommodate expansion or contraction of water due to
temperature changes.
4. Act as a pressure reference for the pump.
The expansion tank pressure must be set BEFORE the
system is filled. Follow the manufacturers recommendation
for instructions on setting the pressure in the expansion tank.
The net positive suction head pressure required information is
provided on the pump curves in Fig. 39-51 for units with factory-installed hydronic kits. See Table 6 for pump impeller sizes.
Once the system is pressurized, the pressure at the connection point of the expansion tank to water piping will not change
unless the water loop volume changes (either due to addition/
subtraction of water or temperature expansion/contraction).
The pressure at this point remains the same regardless of
whether or not the pump is running.
Since the expansion tank acts as a reference point for the
pump, there cannot be two reference points (two expansion
tanks) in a system, unless manifolded together. Where two or
more 30RB chillers with the hydronic option are installed in
parallel, there should not be more than one expansion tank in
the system, unless manifolded together as seen in Fig. 36. It is
permissible to install the expansion tank(s) in a portion of the

Table 6 Pump Impeller Sizes


UNIT
30RB

060
070

080
090
100

110
120
130
150
160
170
190

PUMP
Hp

SINGLE PUMP
Impeller Dia.
(in.)
1750
6.5
1750
7.3

Pump
Curve
I
I

Rpm

3
5

Option
Code*
0,F
1,G

7.5

2,H

1750

8.15

10
5
7.5
10
15
5
7.5
10
15
5
7.5
10
15

3,J
1,G
2,H
3,J
4,K
1,G
2,H
3,J
4,K
1,G
2,H
3,J
4,K

3450
1750
1750
3450
3450
1750
1750
3450
3450
1750
1750
3450
3450

5.4
7.3
8.15
5.4
6.1
7.3
8.15
5.4
6.1
6.5
7.4
4.6
5.2

II
I
I
II
II
I
I
II
II
IIIA
IIIB
IVA
IVB

Option
Code*
6,M
7,N
8,P
9,T
B,Q
7,N
8,P
B,Q
C,R
7,N
8,P
B,Q
C,R

9,T
B,Q
C,R

*Option Code refers to the Hydronics Option (position 11) in the model number. See Fig. 1 for
option identification.
NOTE: Pump Selections are chiller size dependent. For example, dual pump C on a 30RB170
chiller is not the same as dual pump C on a 30RB130 chiller.

45

DUAL PUMP
Impeller Dia.
(in.)
1750
6.5
1750
7.3
1750
8.15
3450
5.25
3450
5.4
1750
7.3
1750
8.15
3450
5.4
3450
6.0
1750
7.3
1750
8.15
3450
5.4
3450
6.0

3450
5.0
3450
4.6
3450
5.2

Rpm

Pump
Curve
V
V
V
VI
VI
V
V
VIIA
VIIC
V
V
VIIA
VIIC

VIIB
VIIIA
VIIIB

Head Pressure
(m) ft of fluid
(21.3) 70 8.19 in

40

54

65

73

1750 RPM

78

80

81

(18.3) 60

80

7.50 in

78

(15.2) 50

73

7.00 in

7.5 hp

(12.2) 40 6.50 in
6.00 in

5 hp

(9.1) 30
65%

(6.1) 20

3 hp
N
P
S
H
r

(3.0) 10
(0.0) 0

2 hp

NPSHr

80

160

(0.00)

(5.05)

(10.09)

240

320

400

(15.14)

(20.19)

(25.24)

(gpm)
us
(l/s)

a30-5473

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 39 Pump Curve I for Hydronic Package Single Pump (Fresh Water)

Head Pressure
(m) ft of fluid

3450 RPM

(45.7) 150 6.19 in

39

52
62

6.10 in

70
74

(36.6) 120

77

5.40 in

77

77
74
70

(27.4) 90

62

4.50 in

20 hp

(18.3) 60

15 hp
52%

10 hp

N
P
S
H
r

(9.1) 30

(0.0) 0

7.5 hp
5 hp
3 hp
NPSHr

100

200

(0.00)

(6.31)

(12.62)

300

400

500

(18.93)

(25.24)

(31.54)

Flow Rate

(gpm)
us
(l/s)

a30-4388

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 40 Pump Curve II for Hydronic Package Single Pump (Fresh Water)

46

Head Pressure
(m) ft of fluid

8.19 in

35

48

1750 RPM

59
67
73

(18.3) 60

77
78
77

(14.6) 48

73

6.50 in

(11.0) 36

67

15 hp

6.00 in
59%

(7.3) 24

10 hp

7.5 hp
5 hp
N

(3.7) 12 P
S
H
r

3 hp

NPSHr

(0.0) 0
0

160

320

480

640

800

(0.00)

(10.09)

(20.19)

(30.28)

(40.38)

(50.47)

(gpm)
us
(l/s)

a30-4389

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 41 Pump Curve IIIA for Hydronic Package Single Pump (Fresh Water)
Head Pressure
(m) ft of fluid
(21.3)

70

(18.3)

60

(15.2)

50

(12.2)

40

(9.1)

30

(6.1)

20

(3.0)

10

(0.0)

1750 RPM

N
P
S
H
r

NPSHr

200

400

600

800

(0.00)

(12.62)

(25.24)

(37.85)

(50.47)

(gpm)
us
(l/s)

Flow Rate

a30-5466

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 42 Pump Curve IIIB for Hydronic Package Single Pump (Fresh Water)

47

Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)

20

(0.0)

N
P
S
H
r

NPSHr

200

400

600

800

1000

(0.00)

(12.62)

(25.24)

(37.85)

(50.47)

(63.09)

(gpm)
us
(l/s)

a30-5468

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 43 Pump Curve IVA for Hydronic Package Single Pump (Fresh Water)
Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)

20

(0.0)

N
P
S
H
r

NPSHr

200

400

600

800

1000

(0.00)

(12.62)

(25.24)

(37.85)

(50.47)

(63.09)

(gpm)
us
(l/s)

Flow Rate

a30-5469

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 44 Pump Curve IVB for Hydronic Package Single Pump (Fresh Water)

48

Head Pressure
(m) ft of fluid
8.19 in
(18.3) 60 8.15 in

39

53

1750 RPM
64

72

77
80
80
80

7.30 in

77

(14.6) 48

72

6.50 in

(11.0) 36

64

6.00 in

7.5 hp
53

5 hp

(7.3) 24
3 hp
N
P
S
H
r

(3.7) 12

2 hp
1.5 hp
1 hp

NPSHr

(0.0) 0
0

80

160

240

320

400

(0.00)

(5.05)

(10.09)

(15.14)

(20.19)

(25.24)

(gpm)
us
(l/s)

a30-4391

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 45 Pump Curve V for Hydronic Package Dual Pump (Fresh Water)

Head Pressure
6.19 in
(m) ft of fluid

31

42

52

3450 RPM

60
65
69

(45.7) 150 5.90 in

70
69
65

(36.6) 120

5.25 in

60
52

15 hp

(27.4) 90
4.50 in

10 hp
7.5 hp

(18.3) 60
5 hp
N

3 hp

(9.1) 30 P
S
H
r

NPSHr

(0.0) 0
0

60

120

(0.00)

(3.79)

(7.57)
Flow Rate

180

240

(11.36)

(15.14)

(gpm)
us
(l/s)

a30-4392

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 46 Pump Curve VI for Hydronic Package Dual Pump (Fresh Water)

49

Head Pressure
(m) ft of fluid

3450 RPM

(45.7) 150 6.19 in


6.10 in

39

52
62
70
74
77

(36.6) 120
5.40 in

77

77
74
70

(27.4) 90

62

20 hp

(18.3) 60

15 hp
52%

10 hp
N
P
S
H
r

(9.1) 30

(0.0) 0

7.5 hp
5 hp
3 hp
NPSHr

100

200

300

400

500

(0.00)

(6.31)

(12.62)

(18.93)

(25.24)

(31.54)

(gpm)
us
(l/s)

a30-4393

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 47 Pump Curve VIIA for Hydronic Package Dual Pump (Fresh Water)
Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)

20

(0.0)

N
P
S
H
r

NPSHr

100

200

300

400

500

(0.00)

(6.31)

(12.62)

(18.93)

(25.24)

(31.55)

(gpm)
us
(l/s)

a30-5467

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 48 Pump Curve VIIB for Hydronic Package Dual Pump (Fresh Water)

50

Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)

20

(0.0)

N
P
S
H
r

NPSHr

100

200

300

400

500

(0.00)

(6.31)

(12.62)

(18.93)

(25.24)

(31.55)

(gpm)
us
(l/s)

a30-5472

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 49 Pump Curve VIIC for Hydronic Package Dual Pump (Fresh Water)

Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)
(0.0)

N
P
20 S
H
r

NPSHr

200

400

600

800

1000

(0.00)

(12.62)

(25.24)

(37.85)

(50.47)

(63.09)

(gpm)
us
(l/s)

a30-5470

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 50 Pump Curve VIIIA for Hydronic Package Dual Pump (Fresh Water)

51

Head Pressure
(m) ft of fluid

3450 RPM

(42.7) 140

(36.6) 120

(30.5) 100

(24.4)

80

(18.3)

60

(12.2)

40

(6.1)

N
P

20 S

H
r

(0.0)

NPSHr

0
0

200

400

600

800

1000

(0.00)

(12.62)

(25.24)

(37.85)

(50.47)

(63.09)

(gpm)
us
(l/s)

a30-5471

Flow Rate

LEGEND
NPSHr Net Positive Suction Head (Pressure) Required
NOTE: Refer to the 30RB nomenclature, Fig. 1, for option identification. Refer to the Pump Impeller Sizes, Table 6, for more information.

Fig. 51 Pump Curve VIIIB for Hydronic Package Dual Pump (Fresh Water)
that often occurs when subtracting pressures made by different
gages.
A rough estimate of water flow can also be obtained from
the pressure gages across the 30RB heat exchangers.
Figures 52-56 show the relationship between gpm and heat
exchanger pressure drop. It should be noted that these curves
are for fresh water and clean heat exchangers; they do not
apply to heat exchangers with fouling. To read the chart,
subtract the readings of the two pressure gages on the hydronic
kit. This number is the pressure drop across the heat exchanger.
Adjust the factory-installed balancing valve or external balancing valve (in units without hydronic package) until the correct
pressure drop is obtained for the required gpm.
PUMP MODIFICATION/TRIMMING Since the pumps
are constant speed, the only way to obtain greater flow with a
given pump/impeller is to decrease system head. This will
allow the pump to ride its curve to the right, resulting in
increased flow. If greater flow is necessary, consider opening
the combination valve. Also, verify that the strainer is clean,
and that no unnecessary system resistance is present, such as
partially closed isolation valves.
Once the combination valve is set, note the stem position. If
later service work requires the valve to be closed, it will be easier
to re-balance the system, if the original balance point is known.
Increasing system resistance by closing the balancing valve
will force the pump to ride its curve to the left, resulting in
less flow. Although this does reduce power consumption
slightly, it may not be the desirable method of reducing the
flow, especially if a large reduction is needed.

Normally, a closed system needs to be filled only once. The


actual filling process is a fairly simple procedure. All air should
be purged or vented from the system. Thorough venting at high
points and circulation at room temperature for several hours is
highly recommended.
NOTE: Local codes concerning backflow devices and other
protection of the city water system should be consulted and
followed to prevent contamination of the public water supply.
This is critical when antifreeze is used in the system.
SET WATER FLOW RATE Once the system is cleaned,
pressurized, and filled, the flow rate through the chiller and
heat reclaim needs to be established. Refer to the Job Submittal for flow rate requirements. See the Controls and
Troubleshooting literature for operating limits. On units
with the hydronic package, this can be accomplished by
using the balancing valve. Follow the manufacturers recommendations for setting the balancing valve. Local codes
may prohibit restricting the amount of water using the balancing valve for a given motor horsepower. In this case, use
the method listed in the Pump Modification/Trimming section. See Table 7 for the type of combination valve in 30RB
units with the optional hydronic package.
Table 7 Combination Valve Details
30RB UNIT
060-130
150-190

SINGLE/DUAL PUMP
FTV-4 in.
FTV-6 in.

NOTE: Carrier recommends a differential pressure gage when


measuring pressures across the pumps or balancing valves.
This provides for greater accuracy and reduces error build-up

52

The following set points should be verified or modified for


the actual installation.
Parameter 20-21 Setpoint, Hd, Ft-Wc
Parameter 22-89 Design Flow Setpoint, GPM
Parameter 22-87 Pressure at no-flow speed, Hmin, Ft-Wc
(40% of Hd)
When changing set points, assure values are within the
pump curve for the pump provided with the unit.
Minimum speed for the pump is set at 50 Hz, Parameter
4-12. This may be changed as long as the corresponding flow
rate meets the minimum flow requirement for the chiller.
REMOTE SENSOR (CLOSED LOOP) ACTIVE
SETUP 2 The drive may be set up to use a remote sensor
instead of sensorless pump control. For a remote sensor control change Active Setup on the drive from 1 to 2, Parameter
0-10. The drive will read a 0-10vdc or a 0/4-20 mA signal
from the sensor. Switch S2-01 must be set to Off (default setting) for 0-10 vdc or On for 0/4-20 mA. The switch is located
behind the display. The cover must be removed and the display
will snap off to access this switch.
The set point is defined by Parameter 20-21, Setpoint 1.
This is a percentage of the maximum signal from the sensor.
The default is 80%.
REMOTE CONTROLLER (OPEN LOOP) ACTIVE
SETUP 3 Drive may be controlled by external sources. For
a remote control of the drive change Active Setup on the drive
to 3, Parameter 0-10. An input signal can used to control the
drive speed. Input signal may be 0-10 vdc or 0/4-20 mA. The
setup is the same as a remote sensor.
A BACnet card is also included with the drive. For
BACnet, use Setup 3. The communication settings are in section 8 of the drive parameters. See drive manual for details.

The other method for reducing flow on a constant speed


pump is impeller trimming. The impellers in the pumps provided in the 30RB hydronic kit can be easily removed for this
purpose. Refer to the vendor literature packet supplied with the
hydronic package information on Seal Replacement in the
Service Section, and follow instructions for impeller removal
and trimming. Trimming should only be done by a qualified
machine shop that has experience in this operation. Contact
your local Carrier representative for a recommended machine
shop.

CAUTION
After trimming, the impeller MUST be balanced. Failure to
balance trimmed impellers can result in excessive vibration, noise, and premature bearing failure.
Impeller trimming has the added benefit of maximum bhp
(brake horsepower) savings, which can recover the cost
incurred by performing the impeller trimming.
PUMP VFD Pumps may be ordered with a variable frequency drive (VFD) for speed control.
SENSORLESS CONTROL (CLOSED LOOP) ACTIVE
SETUP 1 The VFD provided with the pump from the factory is configured for sensorless control. Default set points are
entered for the unit according to nominal tonnage of the unit.
Table 8 shows the settings from the factory. For details on operating the drive display, see the pump installation and operation manual, and for more detailed information on the drive,
see IVS 102 Operating Instructions. These manuals are supplied in the control box of the chiller.

Table 8 Default Settings for Sensorless Control Setup 1


Unit Size (tons)
Pump

SINGLE PUMP
60,70
80, 90, 100
4380
4380
4380
4380
3x3x8
3x3x6
3x3x8
3x3x6
3
5
7.5
10
5
7.5 10 15
6.5 7.3 8.15
5.4
7.3 8.15 5.4 6.1

HP
Impeller Dia (inches)
Param.
Desc.
20-21
Setpoint 1
Hd ft wc 30
Flow at
22-89 Design Point
gpm
Press
at
No
40%
22-87
ft wc 12
Flow Speed Hd

45

HP
Impeller Dia (inches)
Param.
Desc.
20-21
Setpoint 1
Hd ft wc
Flow at
gpm
22-89
Design Point
Press at No 40%
22-87 Flow Speed Hd ft wc

18

22

60,70
4382
4x4x8
3
5
7.5
6.5 7.3 8.15
30

95

40

150

Unit Size (tons)


Pump

55

45

55

50

90

18

22

150
160, 170, 190
4380
4380
4380
4380
4x4x8
4x4x6
4x4x8
4x4x6
5 7.5 10 15 5 7.5 10 15
6.5 7.4 4.6 5.2 6.5 7.4 4.6 5.2

35

25

200
38

16

20

48

14

DUAL PUMP
80, 90, 100
4382
4382
4382
3x3x6
4x4x8
4x4x6
7.5
10
5
7.5 10 15
5.25 5.9 7.3 8.15 5.4 6.0
75

95

40

45

50

90

120

18

38

16

20

53

115

36

50

95

25

45

340

32

46

10

20

65

90

410

28

38

10

18

26

36

160, 170, 190


4382
4x4x6
7.5 10 15
5.0 4.6 5.2

35

45

45

80

115

50

270
48

70

110, 120, 130


150
4382
4382
4382
4382
4x4x8
4x4x6 4x4x6 6x6x6
5
7.5 10 15
7.5
10 15
7.3 8.15 5.4 6.0 5.0 4.6 5.2

200
30

80

270

36

150
12

120

110,120,130
4380
4380
3x3x8
3x3x6
5
7.5 10 15
7.3 8.15 5.4 6.1

14

18

32

70

95

340
46

20

28

65

90

410
38

18

26

36

PREPARATION FOR YEAR ROUND OPERATION If


the unit is in operation year-round, add sufficient suitable
inhibited antifreeze solution such as propylene or ethylene
glycol to chilled water and heat reclaim to prevent freezing
under low-ambient temperature operating conditions. Consult
local water treatment specialist on characteristics of water and
recommended inhibitor.

30RB060-130
60
(179.4kPa)

50
(149.5kPa)

080, 090, 100

060, 070

40

110, 120, 130

dP(Feet)

(119.6kPa)

IMPORTANT: Glycol anti-freeze solutions are highly


recommended since heater tapes provide no protection
in the event of a power failure.

30
(89.7kPa)

20
(59.8kPa)

10
(29.8kPa)

If the unit is equipped with low ambient temperature head


pressure control, field-fabricated and field-installed wind baffles are required if the wind velocity is anticipated to be greater
than 5 mph (8 km/h). Two different baffles are required, one for
the control box end and one for the opposite end of the control
box. Wind baffles should be constructed with minimum
18-gage galvanized sheet metal or other suitable corrosionresistance material with cross breaks for strength. Use fieldsupplied screws to attach baffles to the corner posts of the
machine. Be sure to hem or turn a flange on all edges to eliminate sharp edges on the baffles.

0
0

100

200

300

400

500

600

700

25.2

31.5

37.8

44.2

GPM
6.3

12.6

18.9
L/s

Fig. 52 30RB060-130
Cooler Pressure Drop Curves

30RB150-190 and 30RB315A,B; 330A,B; 345A,B; 360A,B; 390A,B


60

(179.4kPa)

WARNING

50

(149.5kPa)

Disconnect all power to the unit before performing maintenance or service. Unit may automatically start if power is
not disconnected. Electrical shock and personal injury
could result.

dP(Feet)

40

(119.6kPa)

30
(89.7kPa)

20
(59.8kPa)

CAUTION

10
(29.8kPa)

To avoid damage to the refrigerant coils and electrical components, use extreme care when drilling screw holes and
screwing in fasteners.

0
0

200

400

600

800

1000

GPM
0.0

12.6

25.2

37.8

50.5

63.1

L/s

Mount the smaller height baffle on the end of the control


box. It is recommended that the upper notches be used for
mounting the baffles. This reduces the risk of damaging the
coil while drilling a mounting hole. Loosen the upper corner
post bolts and slide the baffle under the bolt and washer. Tighten the bolts. Drill holes in the bottom of the flange of the baffle
and mount with two screws to secure the bottom of the baffle to
the corner post. Repeat the process for the opposite side. See
Fig. 57.
FREEZE PROTECTION The 30RB units are provided
with a flow switch for chilled water to protect against freezing
situations that occur from no water flow. For freeze protection
of the chiller in case of power failure during subfreezing ambient temperatures, or in other cases where water temperature
falls below the freezing mark, other methods must be used. Appropriate concentrations of inhibited propylene or ethylene glycol or other suitable inhibited antifreeze solution should be
considered for chiller protection for both chilled water and heat
reclaim, where ambient temperatures are expected to fall below
32 F (0 C). Consult local water treatment specialist on characteristics of the system water and add a recommended inhibitor
to the chilled water. The Carrier warranty does not cover damage due to freezing.

Fig. 53 30RB150-190 and 30RB315A,B; 345A,B;


360A,B; 390A,B Cooler Pressure Drop Curve

30RB210-300

70
(209.3kPa)
60
(179.4kPa)

dP (Feet)

50
(149.5kPa)
40
(119.6kPa)
30
(89.7kPa)
20
(59.8kPa)
10
(29.8kPa)
0

0.0

200

400

12.6

25.2

600

800
GPM
37.8
50.5
L/s

1000

1200

1400

63.1

75.7

88.3

Fig. 54 30RB210-300
Cooler Pressure Drop Curve

54

HEAT RECLAIM VESSEL PRESSURE DROP CURVES


30RB 60-110 TON
60
(179.4kPa)

50
(149.5kPa)

ft wg

40
(119.6 kPa)

30
(89.7kPa)

20
(59.8kPa)

10
(29.8kPa)

0
0

100

200

300

400

500

600

700

25.24

31.55

37.85

44.16

GPM
0.00

6.31

12.62

18.93
L/s

a30-4822
Fig. 55 30RB060-110 Optional Heat Reclaim Pressure Drop Curves
HEAT RECLAIM VESSEL PRESSURE DROP CURVES
30RB 120-190 TON
50
(149.5kPa)

40
(119.6 kPa)

30
(89.7kPa)
ft wg

120-150ton
160-190ton

20
(59.8kPa)

10
(29.8kPa)

0
0

100

200

300

400

500

600

700

800

900

1000

37.85

44.16

50.47

56.78

63.09

GPM
0.00

6.31

12.62

18.93

25.24

31.55
L/s

Fig. 56 30RB120-190 Optional Heat Reclaim Pressure Drop Curves

55

a30-4823

Cross break these faces.


Hem these 3 edges both top
and bottom.

305 [12.0]
See Detail A

a30-3997ef

1880 [74.0]
180 [7.0]

POSITION
Control/Power End
Opposite Control/Power End

18 [0.75]

BAFFLE HEIGHT (X)


635 [25.0]
1040 [41.0]

18 [0.75]

70 [2.75]

31 [1.25]

NOTES:
1. Material: 18 ga. Corrosion Resistant Sheet Metal.
2. Dimensions are in mm [inches].

21 [0.88]
Detail A
Typical Both Flanges

Fig. 57 Field-Fabricated and Field-Installed Wind Baffles


5. Units with the heat reclaim option are supplied with a
heater to protect the reclaim condenser down to 0 F
(18 C). If the unit controls the heat reclaim circulator
pump and or valves to allow flow through the condenser,
freeze protection to 20 F (29 C) is provided. Again, it
should be noted that the heaters and pump control will not
protect the reclaim condenser from freezing in the event
of a power failure. The Carrier warranty does not cover
damage due to freezing.
PREPARATION FOR WINTER SHUTDOWN If the unit
is not operational during the winter months, at the end of cooling season, perform the following:

NOTE: Do not use automobile antifreeze, or any other fluid


that is not approved for heat exchanger duty. Only use appropriately inhibited glycols, concentrated to provide adequate
protection for the temperature considered.
1. Use an electric heater tape for the external piping, if unit
will be exposed to freezing temperatures.
2. Ensure that power is available to the chiller at all times,
even during the off-season, so that the pump, cooler heaters and heat reclaim have power. Also make sure that the
piping tape heaters have power.
3. On units with pump packages, a heater is supplied with
the hydronic package that will protect this section from
freezing in outdoor-air temperatures down to 20 F
(29 C), except in the case of a power failure. If the pump
will be subjected to freezing temperatures, steps must be
taken to prevent freeze damage. If the pump will not be
used during this time, it is recommended to drain the
pump and hydronic package and these components are
back-flushed with inhibited glycol. Otherwise, a glycolwater solution should be considered as the heat transfer
fluid. Drains are located on the pump(s) and suction
guide/strainer for units with hydronic kits. Units without
hydronic kits have a drain mounted on the bottom of the
heat exchanger near the leaving water connection of the
heat exchanger. The Carrier warranty does not cover
damage due to freezing.
4. Cooler heaters that will protect components down to
20 F (28.9 C) can be ordered as a factory-installed option. It should be noted that these heaters will not protect
the cooler from freezing in the event of a power failure.
The Carrier warranty does not cover damage due to
freezing.

CAUTION
Failure to remove power before draining heater equipped
coolers, heat reclaim condensers and hydronic packages
can result in heater tape and insulation damage.
CHILLED WATER SYSTEM
1. If the unit has an optional heater on the cooler and the
cooler will not be drained, do not shut off power disconnect during off-season shutdown. If the unit has an optional heater on the cooler and the cooler will be drained,
open the circuit breaker for the heater, CB-HT or shut off
power during off-season shutdown.
2. Draining the fluid from the system is highly recommended. If the unit is equipped with a hydronic package, there
are additional drains in the pump housing and strainer
that must be opened to allow for all of the water to drain.

56

readily accessible from the unit in compliance with NEC


Article 440-14. In the power box, 7/8 in. holes are provided for
power entry. The holes will need to be enlarged to accept the
appropriate conduit. NEC also requires all conduits from a
conditioned space to the power box(es) be sealed to prevent
airflow and moisture into the control box.
Duplex units require at least two separate power supplies, at
least one for each module, depending on the power supply
option ordered.
General Wiring Notes:
1. The control circuit does NOT require a separate power
source. A step-down transformer from the main threephase power supply obtains control circuit power. Be sure
that the appropriate connection tap is connected on all
transformers for the supply voltage. Up to three terminal
blocks are provided for field-wired control devices.
2. Cooler heat reclaim condenser and pump heaters (if factory installed) are wired in the control circuit so they are
operable as long as the main power supply to the unit is
ON. A factory-installed and set overload device protects
them.
NOTE: The field-supplied disconnect should never be off
except when unit is being serviced or is to be down for a prolonged period, in which case the cooler and heat reclaim condenser should be drained if not properly protected.
3. Power entry depends on the size and power entry option
ordered.
4. Maximum field wire sizes allowed by lugs on terminal
block/non-fused disconnect are listed in Tables 10 and 11.
5. Terminals for field power supply are suitable for copper
conductors. Insulation must be rated 75 C minimum.

3. Replace the drain plug and add 2 gallons (7.6 liters) of a


suitable corrosion-inhibited anti-freeze solution such as
propylene glycol to the cooler to prevent freezing of any
remaining water in system. Antifreeze can be added
through the vent on top of cooler. If the unit has a hydronic pump package, the pump must also be treated in the
same manner.
4. Open one of the thermistor connections to allow air to
escape the vessel and the anti-freeze to enter.
5. At the beginning of the next cooling season, be sure that
there is refrigerant pressure on each circuit before
refilling cooler, add recommended inhibitor, and reset the
CB-HT (circuit breaker heater) (if opened) or restore
power.
HEAT RECLAIM SYSTEM At the end of each cooling
season the fluid should be drained from the system. However,
due to the heat reclaim condenser circuiting, some fluid will remain in the condenser after draining. To prevent freeze-up
damage to the condenser tubes perform the following
procedure.
1. If the heat reclaim condenser will not be drained do not
shut off power disconnect during off-season shutdown. If
the condenser will be drained, deenergize the heaters to
prevent damage and possible safety hazards when draining, or when there is no liquid in the system. Open the
condenser heater circuit breaker, CB-CDH7 to deenergize
the heaters. Drain the fluid from the system.
2. Isolate the condenser from the rest of the system with water shut off valves.
3. Completely fill the condenser with an appropriate
amount of inhibited ethylene glycol solution (or other
suitable corrosion-inhibitive antifreeze) for 15 F
(8.3 C) below the expected low ambient conditions.
4. Leave the condenser filled with the antifreeze solution for
the winter, or drain if desired. Be sure to deenergize heaters as explained in Step 1 to prevent damages. Use an approved method of disposal when removing the antifreeze
solution.
5. At the beginning of the next cooling season, be sure that
there is refrigerant pressure on each circuit before refilling the condenser circuit, add recommended inhibitor and
reset the CB-CDHT (if opened) to restore power.

IMPORTANT: To ensure power to the heaters, make


sure power to the unit is always on (except during service or a prolonged shutdown).

CAUTION
Proper rotation of condenser fan(s) and pump(s) MUST be
verified before pumps or compressors are started. Consult
the Controls, Start-Up, Operation, Service and Troubleshooting guide provided with 30RB060-390 units for correct procedure. Improper pump rotation can cause
permanent damage to pump impeller and housing. If
pump(s) have been removed for trimming, verify wiring is
reconnected in the original manner.

Step 6 Make Electrical Connections


WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.

CONTROL POWER Control power is obtained from the


main power supply and does NOT require a separate source. A
toggle switch (marked SW2 on the unit label diagram and by
the switch) allows the control circuit to be manually
disconnected when necessary. Cooler heat reclaim condenser
and pump heaters (if installed) are in an inoperable state when
this switch is in the Off position.

POWER SUPPLY The electrical characteristics of the


available power supply must agree with the unit nameplate
rating. Supply voltage must be within the limits shown.
Some units have options for multiple power connections.
See Table 9 and Fig. 58 for elecrical connection information.
See Tables 10A-14 for electrical requirements.

IMPORTANT: For 208-v systems, the connection tap


for all transformers must be changed. The factory
default setting is for 230-v. Failure to connect to the
proper tap may result in unreliable operation.

IMPORTANT: Operating unit on improper supply


voltage or with excessive phase imbalance constitutes
abuse and may adversely affect Carrier warranty.

FIELD CONTROL OPTION WIRING Install field control wiring options. See Fig. 58 and 59. Some options, such as
4 to 20 mA demand limit that requires the energy management
module, may require that accessories be installed first if not
factory installed for terminal connections.

POWER WIRING All power wiring must comply with


applicable local and national codes. Install field-supplied
branch circuit fused disconnect per NEC of a type that can be
locked OFF or OPEN. Disconnect must be within sight and
57

Once the well is inserted, install the thermistors. Insert the


thermistor into the well until the O-ring reaches the well body.
Use the nut on the thermistor to secure the thermistor in place.
Once the thermistor is in place, it is recommended that a
thermistor wire loop be made and secured with a wire tie to the
chilled water pipe. This will aid in thermistor retention in the
well. See Fig. 60. Attach connector (part no. HY06AM016) to
thermistor lead. Plug connector into MBB J6-CH-3.
For 30RB315-390 units, as well as all units using the dual
chiller algorithm, a Carrier Comfort Network (CCN) bus
must be connected between the two modules. See the
Carrier Comfort Network Communication Bus Wiring section
on page 70 for additional information.

DUAL CHILLER CONTROL OPTION If the dual chiller


algorithm is used and the machines are installed in parallel, an
additional chilled water sensor must be installed for each
chiller. For 30RB315-390 units, a factory-supplied thermistor
and well are shipped in the control box of each. Install the well
in the common leaving water header. See Fig 34. Do not relocate the chillers leaving water thermistors. They must remain
in place for the unit to operate properly.
For the non-modular units, an accessory kit, part no.
00EFN900044000A, is available. This kit includes all parts
necessary for dual chiller control.
The thermistor well is a 1/4 in. NPT fitting for securing the
well in the piping. The piping must be drilled and tapped for
the well. Select a location that will allow for removal of the
thermistor without any restrictions. See Fig. 60 and 61.

Table 9 Control and Power Connections, 30RB060-390


30RB UNIT SIZE

VOLTAGE

ELECTRICAL OPTION

CONNECTIONS

060,070

208/230, 380,
460, 575

Standard (Terminal Block)

Single Point

Non-Fused Disconnect Option*

208/230

Standard (Terminal Block)


Non-Fused Disconnect Option*

080-120
380, 460, 575

Standard (Terminal Block)


Non-Fused Disconnect Option*
Standard (Terminal Block)

208/230

Single Point
Single Point
Dual Point
Single Point
Single Point
Dual Point
Single Point
Single Point
Dual Point
Single Point

Non-Fused Disconnect Option

130-190,
315A-390A,
315B-390B

Dual Point

Dual Point
Single Point

Standard (Terminal Block)


380, 460, 575

Dual Point
Single Point

Non-Fused Disconnect Option

Dual Point

Standard (Terminal Block)

Dual Point

Non-Fused Disconnect Option

Dual Point

208/230

Single Point

210, 225

Standard (Terminal Block)


380, 460, 575

Dual Point
Single Point

Non-Fused Disconnect Option

Dual Point

Standard (Terminal Block)

Dual Point

Non-Fused Disconnect Option

Dual Point

208/230

Single Point

250-300

Standard (Terminal Block)


380, 460, 575

Dual Point
Single Point

Non-Fused Disconnect

Dual Point

*Dual point connection is not available when non-fused disconnect


option is selected.
Single point connection not available.

MAIN POWER
ENTRANCE
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2
Circuit 1
Circuit 1
Circuit 2

CONTROL BOX
Combination
Combination
Combination
Combination
Power-L
Power-L
Power-L
Power-L
Combination
Combination
Combination
Combination
Power-L
Power-L
PEB1
Power-L
Power-L
PEB1
PEB1
PEB1
PEB1
PEB1
PEB1
Power-L
Power-L
PEB2
Power-L
PEB2
PEB1
PEB1
PEB1
PEB1
PEB1
Power-L
Power-L
PEB2
Power-L
PEB2
PEB1
PEB1
PEB2
PEB1
PEB1
PEB2

NOTES:
1. Combination is identified as COMB1 in Fig. 58.
2. Power-L is the same as COMB1 in Fig. 58.
3. PEB or Power Electrical Box is shown in Fig. 58.

58

STD UNIT

160

170

190

SIZE

315A,B
330B

330A
345A,B
360B

360A
390A,B

DUPLEX UNITS

A - ALARM
PMPI- CHILLED WATER PUMP INTERLOCK
CWP - CHILLED WATER PUMP
EMM - ENERGY MANAGEMENT
SHD R- SHUTDOWN RELAY
RUN R- RUN RELAY
MLV - MINIMUM LOAD VALVE
TB - TERMINAL BLOCK
FIELD POWER WIRING
FIELD CONTROL WIRING
FACTORY INSTALLED WIRING

LEGEND:

10. 250-OHM -WATT RESISTOR IS FIELD-SUPPLIED.

FEB

GRN-YEL

SILVER SCREW

COMBI
OR
POWER-L

SECONDARY
115V

LOAD

TEST

RESET

LINE

X1

PEB 1

TB6

5V

CH
6

2
4

PEB2

CH
2

CH
11A

CH
9

13 14 15

12

DUAL SETPOINT

PMPI

11

TB5

10

CH
8

MAIN POWER ENTRANCE CIRCUIT 2


210-300 DUAL POINT,208/230V
250-300 DUAL POINT,460/575V

(SEE NOTE #10)

OUTLET

(4 AMPS MAX.)

EMM BOARD

CH
10

GROUND-FAULT
CIRCUIT-INTERRUPTER

MAIN POWER ENTRANCE CIRCUIT 1


130-300 DUAL & SINGLE POINT,380/460/575V
MAIN POWER ENTRANCE CIRCUIT 2
130-190 DUAL POINT,208/230V
130-190 DUAL POINT WITH TERMINAL BLOCKS,380/460/575V
210,225 DUAL POINT WITH TERMINAL BLOCKS,380/460/575V

BRASS SCREW

BLK

XF

FU4

1/2 WATT 250

Fig. 58 Control and Power Wiring Schematic, 30RB060-390

MAIN POWER ENTRANCE CIRCUIT 1


060-120 ALL VOLTAGES
130-190 DUAL & SINGLE POINT 208/230V
TYPICAL CONTROL BOX LOCATIONS
210-300 DUAL POINT 208/230V
AND MAIN POWER ENTRY
MAIN POWER ENTRANCE CIRCUIT 2
060-120 DUAL POINT,ALL VOLTAGES
130-190 DUAL POINT WITH DISCONNECT OPTION,380/460/575V
210,225 DUAL POINT WITH DISCONNECT OPTION,380/460/575V

DISPLAY LOCATION

FIELD CONTROL
WIRING ENTRY

060,070 230V
060-120 380/460/575V

FIELD CONTROL
WIRING ENTRY

080-300 230V
130-300 380/460/575V
DISPLAY LOCATION

X3

GFI-CO
FIOP/ACCESSORY

WHT

J7A
S

CH
5
S

1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS. FIELD MODIFICATIONS


OR ADDITIONS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES.
2. WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MINIMUM. USE COPPER FOR ALL
UNITS.
INCOMING WIRE SIZE RANGE FOR THE TERMINAL BLOCK IS #4 AWG TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA UP TO 599.9 AMPS
IS 3/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 600 TO 799.9
AMPS IS 1/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 800 TO 1199.9
AMPS IS 250 KCMIL TO 500 KCMIL.
3. TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE
ON-OFF.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
4. TERMINALS 1 AND 2 OF TB5 ARE FOR EXTERNAL CONNECTIONS OF CHILLED WATER PUMP
INTERLOCK.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
5. TERMINALS 11 AND 13 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP1 (PMP1)
STARTER.
TERMINALS 13 AND 15 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP2 (PMP2)
STARTER.
THE MAXIMUM LOAD ALLOWED FOR THE CHILLED WATER PUMP RELAY IS 5 VA SEALED, 10
VA
INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED.
6. FOR CONTROL OF CHILLED WATER PUMPS, A SET OF NORMALLY OPEN CONTACTS RATED
FOR DRY CIRCUIT APPLICATION
MUST BE SUPPLIED FROM FIELD SUPPLIED PUMP STARTER RELAY. CONNECT CONTACTS TO
VIOLET AND PINK WIRES IN
HARNESS FROM MAIN BASE BOARD CHANNEL 18. WIRES IN HARNESS ARE MARKED PMP1-13
AND PMP1-14.
7. TERMINALS 12 AND 13 OF TB5 ARE FOR A ALARM RELAY. THE MAXIMUM LOAD ALLOWED
FOR THE
ALARM RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT
REQUIRED.
8. MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD OPTIONS. THE
CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE
RATED FOR
DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA.
9. J3 - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY. THE
MAXIMUM
LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 VA INRUSH AT
24V.
TRAN2
FIELD POWER SUPPLY IS NOT REQUIRED.
R

GRN

5V

BLK

SETPOINT
RESET

J7B
1/2 WATT 250

4-20 MA
SIGNAL
GENERATOR

GRN

4-20 MA
SIGNAL
GENERATOR

J4
3

VIO

J6
R
4

ORN

GRA

GRA

J4
5

J4
1

ICE DONE

VIO
REMOTE LOCKOUT SWITCH

BLU

J4
RED

BLU

SPACE
TEMP
(10K)

BLK

CAPACITY
LIMIT

CH
25

J3
CH
24

RED
OCCUPANCY OVERRIDE

ORN

8
T8

MLV-A

DEMAND LIMIT STEP 2


DEMAND LIMIT STEP 1

3
SHD
R
B
SW2 C
ON/OFF
TB5
13

MLV-C

59

MLV-B

TB3

DATA COM PORT

10

11

12

Net+

13 14 15

Net-

Network
Wiring

SHIELD

PMP1

PMP2

BAS Port

Network COM

EMM
FIOP/
ACCESSORY

SHLD - COM +

REMOTE
ON/OFF
SEE
NOTE 3

RUN
R

NOTES:

a30-5708

UPC
Open

a30-5709

60

ALARM
CHILLED WATER PUMP INTERLOCK
CHILLED WATER PUMP
ENERGY MANAGEMENT
SHUTDOWN RELAY
RUN RELAY
MINIMUM LOAD VALVE
TERMINAL BLOCK
FIELD POWER WIRING
FIELD CONTROL WIRING
FACTORY INSTALLED WIRING

STD UNIT

160

170

190

SIZE

315A,B
330B

330A
345A,B
360B

360A
390A,B

DUPLEX UNITS

A
PMPICWP EMM SHD RRUN RMLV TB -

LEGEND:

POWER

FIELD

SUPPLY

13

EQUIP
GND

SUPPLY

EQUIP
GND

NON-FUSED DISCONNECT

(SEE NOTE #2)

PROTECTION PER NEC

POWER

DISCONNECT/BRANCH CIRCUIT

FIELD

CB1A ((STANDARD DISCONNECT POWER ENTRY)


CB1B (OPTIONAL DUAL POWER ENTRY POINT FOR DISCONNECT)

TERMINAL BLOCK

(SEE NOTE #2)

PROTECTION PER NEC

12

11

23

DISCONNECT/BRANCH CIRCUIT

22

21

TB1A (STANDARD POWER ENTRY)


TB1B/TB1C OPTIONAL DUAL POINT POWER ENTRY

Fig. 58 Control and Power Wiring Schematic, 30RB060-390 (cont)

1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS. FIELD MODIFICATIONS


OR ADDITIONS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES.
2. WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MINIMUM. USE COPPER FOR ALL
UNITS.
INCOMING WIRE SIZE RANGE FOR THE TERMINAL BLOCK IS #4 AWG TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA UP TO 599.9 AMPS
IS 3/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 600 TO 799.9
AMPS IS 1/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 800 TO 1199.9
AMPS IS 250 KCMIL TO 500 KCMIL.
3. TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE
ON-OFF.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
4. TERMINALS 1 AND 2 OF TB5 ARE FOR EXTERNAL CONNECTIONS OF CHILLED WATER PUMP
INTERLOCK.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
5. TERMINALS 11 AND 13 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP1 (PMP1)
STARTER.
TERMINALS 13 AND 15 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP2 (PMP2)
STARTER.
THE MAXIMUM LOAD ALLOWED FOR THE CHILLED WATER PUMP RELAY IS 5 VA SEALED, 10
VA
INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED.
6. FOR CONTROL OF CHILLED WATER PUMPS, A SET OF NORMALLY OPEN CONTACTS RATED
FOR DRY CIRCUIT APPLICATION
MUST BE SUPPLIED FROM FIELD SUPPLIED PUMP STARTER RELAY. CONNECT CONTACTS TO
VIOLET AND PINK WIRES IN
HARNESS FROM MAIN BASE BOARD CHANNEL 18. WIRES IN HARNESS ARE MARKED PMP1-13
AND PMP1-14.
7. TERMINALS 12 AND 13 OF TB5 ARE FOR A ALARM RELAY. THE MAXIMUM LOAD ALLOWED
FOR THE
ALARM RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT
REQUIRED.
8. MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD
OPTIONS. THE
CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE
RATED FOR
DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA.
9. J3 - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY. THE
MAXIMUM
LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 VA INRUSH AT
24V.
FIELD POWER SUPPLY IS NOT REQUIRED.
10. 250-OHM -WATT RESISTOR IS FIELD-SUPPLIED.

NOTES:

GROUND
GROUND

()

(+)

LEGEND
Field Control Wiring
Factory-Installed Wiring

NOTES:
1. Terminals 1 and 2 of TB7 are for external connection of heat
reclaim condenser water valve.
2. Terminals 3 and 4 of TB7 are for external connection of fieldsupplied heat reclaim water pump control relay.
3. The maximum load allowed for the condenser pump relay is
5 va sealed, 10 va inrush at 24 v.
4. Terminals 14 and 15 of TB7 are for external connection of
heat reclaim remote enable switch.
5. Terminals 5 through 13 of TB7 are for the connection of
factory-installed solenoid valve control wiring.

a30-4742

Fig. 59 Optional Heat Reclaim Control Typical Field Wiring

INSERT THERMISTOR UNTIL


O-RING MEETS THE
THERMISTOR WELL BODY.

5/8 in. HEX

1/4-18 NPT

6" MINIMUM
CLEARANCE FOR
THERMISTOR
REMOVAL

WIRE TIE

1.188 in.
2.315 in.

Fig. 61 Dual Leaving Water Thermistor Well


(Part No. 00PPG000008000A)

LOOP
THERMISTOR WIRE
AND SECURE
TO CHILLED WATER PIPE

Fig. 60 Dual Leaving Water Thermistor


(Part No. 30RB660036)
61

Table 10A 30RB060-190 Electrical Data Single Point Units


UNIT 30RB

060

070

080

090

100

110

120

130

150

160

170

190

UNIT VOLTAGE
Supplied
Min
Max
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633

V-Hz (3 Ph)

LEGEND
AWG American Wire Gage
MOCP
ICF Instantaneous Current Flow XL

MCA Minimum Circuit Amps

MCA
XL
291.5
150.9
127.9
102.4
334.7
175.5
147.9
119.8
366.5
189.3
160.6
128.6
433.6
226.9
191.4
154.6
472.0
248.7
209.2
170.0
508.6
265.3
224.1
180.8
578.1
304.6
256.2
208.2
626.7
327.7
276.5
223.3
684.3
360.4
303.2
246.4
744.8
390.1
328.9
265.9
802.4
422.8
355.6
289.0
920.5
485.2
408.0
331.5

NO HYDRONIC PACKAGE
MOCP
ICF
Rec Fuse
Size
XL
XL
350
682.8
350
175
362.9
175
150
302.0
150
125
244.7
110
400
777.0
400
200
428.8
200
175
355.9
175
150
287.4
150
400
757.8
400
225
401.3
200
175
334.7
175
150
270.9
150
500
875.9
500
250
480.3
250
225
399.4
225
175
322.2
175
500
914.3
500
250
502.1
250
250
417.2
225
200
337.6
200
600
950.9
600
300
518.7
300
250
432.1
250
200
348.4
200
600
1020.4
600
350
538.0
350
300
464.2
300
225
325.8
225
700
1068.9
700
350
581.1
350
300
484.5
300
250
391.0
250
700
1126.5
700
400
613.8
400
350
511.2
350
250
414.1
250
800
1187.0
800
400
643.5
400
350
536.9
350
300
433.5
300
1000
1244.6
1000
450
676.2
450
400
563.6
400
300
456.6
300
1000
1362.7
1000
500
738.5
500
450
616.0
450
350
499.1
350

MCA
XL
300.6
156.0
132.1
105.7
343.8
180.8
152.1
123.1

3 HP PUMP, 1750 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL
350
693.6
350
175
368.8
175
150
306.9
150
125
248.6
125
400
787.8
400
225
434.7
200
175
360.8
175
150
291.3
150

MCA
XL
306.9
159.0
135.0
107.8
350.1
183.6
155.0
125.2
381.9
197.4
167.7
134.0
449.0
235.0
198.5
160.0
487.4
256.8
216.3
175.4
524.0
273.4
231.2
186.2
593.5
312.7
263.3
213.6
642.1
335.8
283.6
228.7
699.7
368.5
310.3
251.8
760.2
398.2
336.0
271.3
817.8
430.9
362.7
294.4
935.9
493.3
415.1
336.9

5 HP PUMP, 1750 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL
350
700.5
350
175
372.6
175
150
310.0
150
125
251.1
125
400
794.7
400
225
438.5
200
175
363.9
175
150
293.8
150
450
775.5
450
225
411.0
225
200
342.7
200
150
277.3
150
500
893.6
500
250
490.0
250
225
407.4
225
175
328.6
175
500
932.0
500
300
511.8
300
250
425.2
250
200
344.0
200
600
968.6
600
300
528.4
300
250
440.1
250
200
354.8
200
600
1038.1
700
350
567.6
350
300
472.2
300
225
382.2
225
700
1086.6
700
350
590.8
350
300
492.5
300
250
397.4
250
700
1144.2
800
400
623.5
400
350
519.2
350
300
420.5
300
800
1204.7
800
400
653.2
400
350
544.9
350
300
439.9
300
1000
1262.3
1000
450
685.9
450
400
571.6
400
300
463.0
300
1000
1380.4
1000
500
748.2
500
450
624.0
450
350
505.5
350

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no. 4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

Maximum Overcurrent Protection


Across-the-Line Start

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. All units or modules have single point primary power connection. (Each unit or module
requires its own power supply.) Main power must be supplied from a field-supplied
disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

62

Table 10A 30RB060-190 Electrical Data Single Point Units (cont)


UNIT 30RB

060

070

080

090

100

110

120

130

150

160

170

190

UNIT VOLTAGE
Supplied
Min
Max
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633

V-Hz (3 Ph)

LEGEND
AWG American Wire Gage
MOCP
ICF Instantaneous Current Flow XL

MCA Minimum Circuit Amps

7.5 HP PUMP, 1750/3450 RPM


MCA
MOCP
ICF
Rec Fuse
Size
XL
XL
XL
313.5
350
708.5
350
163.2
200
376.9
175
138.0
150
313.6
150
110.5
125
254.0
125
356.7
450
802.7
400
187.8
225
442.8
225
158.0
175
367.5
175
127.9
150
296.7
150
388.5
450
783.5
450
201.6
225
415.3
225
170.7
200
346.3
200
136.7
150
280.2
150
455.6
500
901.6
500
239.2
250
494.3
250
201.5
225
411.0
225
162.7
175
331.5
175
494.0
500
940.0
500
261.0
300
516.1
300
219.3
250
428.8
250
178.1
200
346.9
200
530.6
600
976.6
600
277.6
300
532.7
300
234.2
250
443.7
250
188.9
200
357.7
200
600.1
700
1046.1
700
316.9
350
572.0
350
266.3
300
425.8
300
216.3
225
385.1
250
648.7
700
1094.6
700
340.0
350
595.1
350
286.6
300
496.1
300
231.4
250
400.3
250
706.3
800
1152.2
800
372.7
400
627.8
400
313.3
350
522.8
350
254.5
300
423.4
300
766.8
800
1212.7
800
402.4
450
657.5
450
339.0
350
548.5
350
274.0
300
442.8
300
824.4
1000
1270.3
1000
435.1
450
690.2
450
365.7
400
575.2
400
297.1
300
465.9
300
942.5
1000
1388.4
1000
497.5
500
752.5
500
418.1
450
627.6
450
339.6
350
508.4
350

MCA
XL
316.5
164.9
139.4
111.6
359.7
189.5
159.4
129.0
391.5
203.3
172.1
137.8
458.6
240.9
202.9
163.8
497.0
262.7
220.7
179.2
533.6
279.3
235.6
190.0
603.1
318.6
267.7
217.4
651.7
341.7
288.0
232.5
709.3
374.4
314.7
255.6
769.8
404.1
340.4
275.1
827.4
436.8
367.1
298.2
945.5
499.2
419.5
340.7

10 HP PUMP, 3450 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL
350
716.4
350
200
381.3
175
150
317.2
150
125
256.9
125
450
810.6
400
225
447.2
225
200
371.1
175
150
299.6
150
450
791.4
450
225
419.7
225
200
349.9
200
150
283.1
150
500
909.5
500
250
498.7
250
225
414.6
225
175
334.4
175
500
947.9
600
300
520.5
300
250
432.4
250
200
349.8
200
600
984.5
600
300
537.1
300
250
447.3
250
200
360.6
200
700
1054.0
700
350
576.4
350
300
479.4
300
250
388.0
250
700
1102.5
700
350
599.5
350
300
499.7
300
250
403.2
250
800
1160.1
800
400
632.2
400
350
526.4
350
300
426.3
300
800
1220.6
800
450
661.9
450
350
552.1
350
300
445.7
300
1000
1278.2
1000
450
694.6
450
400
578.8
400
300
468.8
350
1000
1396.3
1000
500
756.9
600
450
631.2
450
350
511.3
350

MCA
XL

403.2
210.3
177.6
142.6
470.3
247.9
208.4
168.6
508.7
269.7
226.2
184.0
545.3
286.3
241.1
194.8
614.8
325.6
273.2
222.2
663.4
348.7
293.5
237.3
721.0
381.4
320.2
260.4
781.5
411.1
345.9
279.9
839.1
443.8
372.6
303.0
957.2
506.2
425.0
345.5

15 HP PUMP, 3450 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL

450
807.6
450
225
428.5
225
200
357.2
200
150
288.9
150
500
925.7
500
250
507.5
300
250
421.9
225
200
340.2
200
600
964.1
600
300
529.3
300
250
439.7
250
200
355.6
200
600
1000.7
600
300
545.9
300
250
454.6
250
225
366.4
225
700
1070.2
700
350
585.2
350
300
486.7
300
250
393.8
250
700
1118.7
700
350
608.3
400
300
507.0
300
250
409.0
250
800
1176.3
800
400
641.0
400
350
533.7
350
300
432.1
300
800
1236.8
800
450
670.7
450
350
559.4
400
300
451.5
300
1000
1294.4
1000
450
703.4
500
400
586.1
400
350
474.6
350
1000
1412.5
1000
600
765.7
600
450
638.5
450
350
517.1
350

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no. 4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

Maximum Overcurrent Protection


Across-the-Line Start

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. All units and modules have single point primary power connection. (Each unit or module requires its own power supply.) Main power must be supplied from a field-supplied
disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

63

Table 10B 30RB210-390 Electrical Data Single Point Units


UNIT 30RB

210

225

250

275

300

315A

315B

330A

330B

345A

345B

360A

360B

390A

390B

UNIT VOLTAGE
Supplied
Min
Max
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633
208/230-60
187
253
380-60
342
418
460-60
414
506
575-60
518
633

V-Hz (3 Ph)

LEGEND
AWG American Wire Gage
MOCP
ICF Instantaneous Current Flow XL

MCA Minimum Circuit Amps

MCA
XL

501.8
422.9
342.3

534.5
449.6
365.4

596.8
502.0
408.0

659.2
554.4
450.5

721.6
606.8
493.0
744.8
390.1
328.9
265.9
744.8
390.1
328.9
265.9
802.4
422.8
355.6
289.0
744.8
390.1
328.9
265.9
802.4
422.8
355.6
289.0
802.4
422.8
355.6
289.0
920.5
485.2
408.0
331.5
802.4
422.8
355.6
289.0
920.5
485.2
408.0
331.5
920.5
485.2
408.0
331.5

NO HYDRONIC PACKAGE
MOCP
ICF
Rec Fuse
Size
XL
XL

600
755.1
600
450
630.9
450
350
509.9
350

600
787.8
600
450
657.6
450
400
533.0
400

600
850.2
600
600
710.0
600
450
575.6
450

700
912.6
700
600
762.4
600
500
618.1
500

800
975.0
800
700
814.8
700
500
660.7
500
800
1187.0
800
400
643.5
400
350
536.9
350
300
433.5
300
800
1187.0
800
400
643.5
400
350
536.9
350
300
433.5
300
1000
1244.6
1000
450
676.2
450
400
563.6
400
300
456.6
300
800
1187.0
800
400
643.5
400
350
536.9
350
300
433.5
300
1000
1244.6
1000
450
676.2
450
400
563.6
400
300
456.6
300
1000
1244.6
1000
450
676.2
450
400
563.6
400
300
456.6
300
1000
1362.7
1000
500
738.5
500
450
616.0
450
350
499.1
350
1000
1244.6
1000
450
676.2
450
400
563.6
400
300
456.6
300
1000
1362.7
1000
500
738.5
500
450
616.0
450
350
499.1
350
1000
1362.7
1000
500
738.5
500
450
616.0
450
350
499.1
350

MCA
XL

3 HP PUMP, 1750 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL

MCA
XL

5 HP PUMP, 1750 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no. 4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

Maximum Overcurrent Protection


Across-the-Line Start

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. All units or modules have single point primary power connection. (Each unit or module
requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

64

Table 11A 30RB060-190 Electrical Data Dual Point Units


UNIT VOLTAGE
Supplied

30RB
UNIT
SIZE

060

070

080

090

100

110

120

130

150

160

170

190

AWG
ICF
MCA
MOCP
XL

MCA

NO HYDRONIC PACKAGE
MOCP
ICF

V-Hz
(3 Ph)

Min

Max

XL

XL

XL

208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60

187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518

253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633

168.8/141.5
86.4/ 74.1
73.6/ 62.5
59.0/ 50.0
212.0/141.5
110.9/ 74.1
93.6/ 62.5
76.3/ 50.0
216.5/168.8
112.5/ 86.4
95.2/ 73.6
76.2/ 59.0
283.6/168.8
150.1/ 86.4
126.0/ 73.6
102.2/ 59.0
283.6/212.0
150.1/110.9
126.0/ 93.6
102.2/ 76.3
283.6/243.8
150.1/124.8
126.0/106.3
102.2/ 85.2
295.5/306.2
156.7/160.2
131.4/135.2
106.5/110.2
401.7/243.8
212.5/124.8
178.4/106.3
144.7/ 85.2
401.7/306.2
212.5/160.2
178.4/135.2
144.7/110.2
519.8/243.8
274.9/124.8
230.8/106.3
187.3/ 85.2
519.8/306.2
274.9/160.2
230.8/135.2
187.3/110.2
543.7/400.4
288.0/209.5
241.6/176.8
195.9/144.1

225/200
110/110
100/ 90
80/ 70
300/200
150/110
125/ 90
110/ 70
250/225
150/110
125/100
100/ 80
350/225
175/110
150/100
125/ 80
350/300
175/150
150/125
125/110
350/300
175/150
150/125
125/110
350/400
200/200
150/175
125/125
450/300
250/150
200/125
175/110
450/400
250/200
200/175
175/125
600/300
300/150
250/125
200/110
600/400
300/200
250/175
200/125
600/450
300/250
250/200
225/175

560.0/532.8
298.4/286.1
247.7/236.6
201.2/192.3
654.2/532.8
364.3/286.1
301.6/236.6
243.9/192.3
607.8/560.0
324.5/298.4
269.3/247.7
218.5/201.2
725.9/560.0
403.5/298.4
334.0/247.7
269.8/201.2
725.9/654.2
403.5/364.3
334.0/301.6
269.8/243.9
725.9/635.0
403.5/336.8
334.0/280.4
269.8/227.4
737.8/748.4
410.1/413.6
339.4/343.2
274.1/277.8
843.9/635.0
465.9/336.8
386.4/280.4
312.4/227.4
843.9/748.4
465.9/413.6
386.4/343.2
312.4/277.8
962.0/635.0
528.3/336.8
438.8/280.4
354.9/227.4
962.0/748.4
528.3/413.6
438.8/343.2
354.9/277.8
985.9/842.6
541.3/462.9
449.6/384.8
363.5/311.7

Rec
Fuse
Size
200/175
100/ 90
90/ 80
70/ 60
250/175
125/ 90
110/ 80
90/ 60
250/200
125/100
110/ 90
90/ 70
350/200
175/100
150/ 90
125/ 70
350/250
175/125
150/110
125/ 90
350/300
175/150
150/125
125/100
350/350
175/175
150/150
125/125
450/300
225/150
200/125
175/100
450/350
225/175
200/150
175/125
600/300
300/150
250/125
200/100
600/350
300/175
250/150
200/125
600/450
300/225
250/200
225/175

MCA

3 HP PUMP, 1750 RPM


MOCP
ICF

XL

XL

XL

177.9/141.5
91.5/ 74.1
77.8/ 62.5
62.3/ 50.0
221.1/141.5
116.0/ 74.1
97.8/ 62.5
79.6/ 50.0

250/200
125/110
110/ 90
80/ 70
300/200
150/110
125/ 90
110/ 70

570.8/532.8
304.3/286.1
252.6/236.6
205.1/192.3
665.0/532.8
370.2/286.1
306.5/236.6
247.8/192.3

LEGEND
American Wire Gage
Instantaneous Current Flow (Ckt1/Ckt2)
Minimum Circuit Amps (Ckt1/Ckt2)
Maximum Overcurrent Protection (Ckt1/Ckt2)
Across-the-Line Start

Rec
Fuse
Size
200/175
110/ 90
90/ 80
70/ 60
250/175
150/ 90
110/ 80
90/ 60

MCA

5 HP PUMP, 1750 RPM


MOCP
ICF

XL

XL

XL

184.2/141.5
94.5/ 74.1
80.7/ 62.5
64.4/ 50.0
227.4/141.5
119.0/ 74.1
100.7/ 62.5
81.7/ 50.0
231.9/168.8
120.6/ 86.4
102.3/ 73.6
81.6/ 59.0
299.0/168.8
158.2/ 86.4
133.1/ 73.6
107.6/ 59.0
299.0/212.0
158.2/110.9
133.1/ 93.6
107.6/ 76.3
299.0/243.8
158.2/124.8
133.1/106.3
107.6/ 85.2
310.9/306.2
164.8/160.2
138.5/135.2
111.9/110.2
417.1/243.8
220.6/124.8
185.5/106.3
150.1/ 85.2
417.1/306.2
220.6/160.2
185.5/135.2
150.1/110.2
535.2/243.8
283.0/124.8
237.9/106.3
192.7/ 85.2
535.2/306.2
283.0/160.2
237.9/135.2
192.7/110.2
559.1/400.4
296.1/209.5
248.7/176.8
201.3/144.1

250/200
125/110
110/ 90
90/ 70
300/200
150/110
125/ 90
110/ 70
300/225
150/110
125/100
100/ 80
350/225
200/110
150/100
125/ 80
350/300
200/150
150/125
125/110
350/300
200/150
150/125
125/110
400/400
200/200
175/175
125/125
500/300
250/150
225/125
175/110
500/400
250/200
225/175
175/125
600/300
300/150
250/125
225/110
600/400
300/200
250/175
225/125
600/450
300/250
250/200
225/175

577.7/532.8
308.1/286.1
255.7/236.6
207.6/192.3
671.9/532.8
374.0/286.1
309.6/236.6
250.3/192.3
625.5/560.0
334.2/298.4
277.3/247.7
224.9/201.2
743.5/560.0
413.2/298.4
342.0/247.7
276.2/201.2
743.5/654.2
413.2/364.3
342.0/301.6
276.2/243.9
743.5/635.0
413.2/336.8
342.0/280.4
276.2/227.4
755.5/748.4
419.7/413.6
347.4/343.2
280.5/277.8
861.6/635.0
475.6/336.8
394.4/280.4
318.8/227.4
861.6/748.4
475.6/413.6
394.4/343.2
318.8/277.8
979.7/635.0
538.0/336.8
446.8/280.4
361.3/227.4
979.7/748.4
538.0/413.6
446.8/343.2
361.3/277.8
1003.6/842.6
551.0/462.9
457.6/384.8
369.9/311.7

Rec
Fuse
Size
225/175
110/ 90
90/ 80
80/ 60
300/175
150/ 90
125/ 80
100/ 60
300/200
150/100
125/ 90
90/ 70
350/200
175/100
150/ 90
125/ 70
350/250
175/125
150/110
125/ 90
350/300
175/150
150/125
125/100
350/350
200/175
150/150
125/125
450/300
250/150
200/125
175/100
450/350
250/175
200/150
175/125
600/300
300/150
250/125
225/100
600/350
300/175
250/150
225/125
600/450
300/225
250/200
225/175

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no.4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. Control power is derived from main power. No separate control power connection is
required.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

65

Table 11A 30RB060-190 Electrical Data Dual Point Units (cont)


30RB
UNIT
SIZE
060

070

080

090

100

110

120

130

150

160

170

190

AWG
ICF
MCA
MOCP
XL

UNIT VOLTAGE
Supplied
Min Max
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633
208/230-60 187 253
380-60
342 418
460-60
414 506
575-60
518 633

V-Hz (3 Ph)

7.5 HP PUMP, 1750/3450 RPM


MCA
MOCP
ICF
Rec Fuse
Size
XL
XL
XL
190.8/141.5 250/200 585.7/532.8
225/175
98.7/ 74.1 125/110 312.4/286.1
110/ 90
83.7/ 62.5 110/ 90 259.3/236.6
100/ 80
67.1/ 50.0
90/ 70 210.5/192.3
80/ 60
234.0/141.5 300/200 679.9/532.8
300/175
123.2/ 74.1 150/110 378.3/286.1
150/ 90
103.7/ 62.5 125/ 90 313.2/236.6
125/ 80
84.4/ 50.0 110/ 70 253.2/192.3
100/ 60
238.5/168.8 300/225 633.4/560.0
300/200
124.8/ 86.4 150/110 338.6/298.4
150/100
105.3/ 73.6 125/100 280.9/247.7
125/ 90
84.3/ 59.0 110/ 80 227.8/201.2
100/ 70
305.6/168.8 350/225 751.5/560.0
350/200
162.4/ 86.4 200/110 417.6/298.4
175/100
136.1/ 73.6 175/100 345.6/247.7
150/ 90
110.3/ 59.0 125/ 80 279.1/201.2
125/ 70
305.6/212.0 350/300
751.5/654.2 350/250
162.4/110.9 200/150
417.6/364.3 175/125
136.1/ 93.6 175/125
345.6/301.6 150/110
110.3/ 76.3 125/110
279.1/243.9 125/ 90
305.6/243.8 350/300 751.5/635.0
350/300
162.4/124.8 200/150 417.6/336.8
175/150
136.1/106.3 175/125 345.6/280.4
150/125
110.3/ 85.2 125/110 279.1/227.4
125/100
317.5/306.2 400/400 763.5/748.4
350/350
169.0/160.2 200/200 424.1/413.6
200/175
141.5/135.2 175/175 351.0/343.2
175/150
114.6/110.2 125/125 283.4/277.8
125/125
423.7/243.8 500/300 869.6/635.0
450/300
224.8/124.8 250/150 479.9/336.8
250/150
188.5/106.3 225/125 398.0/280.4
200/125
152.8/ 85.2 175/110 321.6/227.4
175/100
423.7/306.2 500/400 869.6/748.4
450/350
224.8/160.2 250/200 479.9/413.6
250/175
188.5/135.2 225/175 398.0/343.2
200/150
152.8/110.2 175/125 321.6/277.8
175/125
541.8/243.8 600/300 987.7/635.0
600/300
287.2/124.8 300/150 542.3/336.8
300/150
240.9/106.3 250/125 450.4/280.4
250/125
195.4/ 85.2 225/110 364.2/227.4
225/100
541.8/306.2 600/400 987.7/748.4
600/350
287.2/160.2 300/200 542.3/413.6
300/175
240.9/135.2 250/175 450.4/343.2
250/150
195.4/110.2 225/125 364.2/277.8
225/125
565.7/400.4 600/450 1011.6/842.6 600/450
300.3/209.5 350/250 555.4/462.9
350/225
251.7/176.8 300/200 461.2/384.8
300/200
204.0/144.1 225/175 372.8/311.7
225/175

MCA
XL
193.8/141.5
100.4/ 74.1
85.1/ 62.5
68.2/ 50.0
237.0/141.5
124.9/ 74.1
105.1/ 62.5
85.5/ 50.0
241.5/168.8
126.5/ 86.4
106.7/ 73.6
85.4/ 59.0
308.6/168.8
164.1/ 86.4
137.5/ 73.6
111.4/ 59.0
308.6/212.0
164.1/110.9
137.5/ 93.6
111.4/ 76.3
308.6/243.8
164.1/124.8
137.5/106.3
111.4/ 85.2
320.5/306.2
170.7/160.2
142.9/135.2
115.7/110.2
426.7/243.8
226.5/124.8
189.9/106.3
153.9/ 85.2
426.7/306.2
226.5/160.2
189.9/135.2
153.9/110.2
544.8/243.8
288.9/124.8
242.3/106.3
196.5/ 85.2
544.8/306.2
288.9/160.2
242.3/135.2
196.5/110.2
568.7/400.4
302.0/209.5
253.1/176.8
205.1/144.1

LEGEND
American Wire Gage
Instantaneous Current Flow (Ckt1/Ckt2)
Minimum Circuit Amps (Ckt1/Ckt2)
Maximum Overcurrent Protection (Ckt1/Ckt2)
Across-the-Line Start

10 HP PUMP, 3450 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL
250/200
593.6/532.8 225/175
125/110
316.8/286.1 110/ 90
110/ 90
262.9/236.6 100/ 80
90/ 70
213.4/192.3
80/ 60
300/200
687.8/532.8 300/175
150/110
382.7/286.1 150/ 90
125/ 90
316.8/236.6 125/ 80
110/ 70
256.1/192.3 100/ 60
300/225
641.4/560.0 300/200
150/110
342.9/298.4 150/100
125/100
284.5/247.7 125/ 90
110/ 80
230.6/201.2 100/ 70
400/225
759.5/560.0 350/200
200/110
421.9/298.4 200/100
175/100
349.2/247.7 150/ 90
125/ 80
282.0/201.2 125/ 70
400/300
759.5/654.2 350/250
200/150
421.9/364.3 200/125
175/125
349.2/301.6 150/110
125/110
282.0/243.9 125/ 90
400/300
759.5/635.0 350/300
200/150
421.9/336.8 200/150
175/125
349.2/280.4 150/125
125/110
282.0/227.4 125/100
400/400
771.4/748.4 350/350
200/200
428.5/413.6 200/175
175/175
354.6/343.2 175/150
125/125
286.3/277.8 125/125
500/300
877.6/635.0 500/300
250/150
484.3/336.8 250/150
225/125
401.6/280.4 225/125
175/110
324.5/227.4 175/100
500/400
877.6/748.4 500/350
250/200
484.3/413.6 250/175
225/175
401.6/343.2 225/150
175/125
324.5/277.8 175/125
600/300
995.6/635.0 600/300
300/150
546.7/336.8 300/150
250/125
454.0/280.4 250/125
225/110
367.1/227.4 225/100
600/400
995.6/748.4 600/350
300/200
546.7/413.6 300/175
250/175
454.0/343.2 250/150
225/125
367.1/277.8 225/125
600/450 1019.5/842.6 600/450
350/250
559.7/462.9 350/225
300/200
464.8/384.8 300/200
225/175
375.7/311.7 225/175

MCA
XL

253.2/168.8
133.5/ 86.4
112.2/ 73.6
90.2/ 59.0
320.3/168.8
171.1/ 86.4
143.0/ 73.6
116.2/ 59.0
320.3/212.0
171.1/110.9
143.0/ 93.6
116.2/ 76.3
320.3/243.8
171.1/124.8
143.0/106.3
116.2/ 85.2
332.2/306.2
177.7/160.2
148.4/135.2
120.5/110.2
438.4/243.8
233.5/124.8
195.4/106.3
158.7/ 85.2
438.4/306.2
233.5/160.2
195.4/135.2
158.7/110.2
556.5/243.8
295.9/124.8
247.8/106.3
201.3/ 85.2
556.5/306.2
295.9/160.2
247.8/135.2
201.3/110.2
580.4/400.4
309.0/209.5
258.6/176.8
209.9/144.1

15 HP PUMP, 3450 RPM


MOCP
ICF
Rec Fuse
Size
XL
XL

300/225 657.5/560.0 300/200


150/110 351.8/298.4 150/100
125/100 291.8/247.7 125/ 90
110/ 80 236.5/201.2 100/ 70
400/225 775.6/560.0 350/200
200/110 430.8/298.4 200/100
175/100 356.5/247.7 175/ 90
150/ 80 287.8/201.2 125/ 70
400/300 775.6/654.2 350/250
200/150 430.8/364.3 200/125
175/125 356.5/301.6 175/110
150/110 287.8/243.9 125/ 90
400/300 775.6/635.0 350/300
200/150 430.8/336.8 200/150
175/125 356.5/280.4 175/125
150/110 287.8/227.4 125/100
400/400 787.6/748.4 400/350
225/200 437.3/413.6 200/175
175/175 361.9/343.2 175/150
150/125 292.1/277.8 150/125
500/300 893.7/635.0 500/300
250/150 493.1/336.8 250/150
225/125 408.9/280.4 225/125
175/110 330.4/227.4 175/100
500/400 893.7/748.4 500/350
250/200 493.1/413.6 250/175
225/175 408.9/343.2 225/150
175/125 330.4/277.8 175/125
600/300 1011.8/635.0 600/300
300/150 555.5/336.8 350/150
250/125 461.3/280.4 300/125
225/110 372.9/227.4 225/100
600/400 1011.8/748.4 600/350
350/200 555.5/413.6 350/175
250/175 461.3/343.2 300/150
225/125 372.9/277.8 225/125
600/450 1035.7/842.6 600/450
350/250 568.6/462.9 350/225
300/200 472.1/384.8 300/200
225/175 381.5/311.7 225/175

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no. 4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. Control power is derived from main power. No separate control power connection is
required.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

66

Table 11B 30RB210-390 Electrical Data Dual Point Units


UNIT 30RB

210

225

250

275

300

315A

315B

330A

330B

345A

345B

360A

360B

390A

390B

AWG
ICF
MCA
MOCP
XL

UNIT VOLTAGE
Supplied
V-Hz (3 Ph)
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
460-60
575-60
380-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60

Min

Max

187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
414
518
342
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518
187
342
414
518

253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
506
633
418
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633
253
418
506
633

MCA
XL

NO HYDRONIC PACKAGE
MOCP
ICF
Rec Fuse
Size
XL
XL

626.7/353.9
700/400
327.7/186.4
350/225
233.3/200.0
250/225
188.8/162.0
200/175
684.3/353.9
700/400
360.4/186.4
400/225
260.0/200.0
300/225
211.9/162.0
225/175
684.3/472.0
700/500
360.4/248.7
400/250
303.2/209.2
350/250
246.4/170.0
250/200
920.5/353.9 1000/400
485.2/186.4
500/225
408.0/156.8
450/175
331.5/127.5
350/150
920.5/472.0 1000/500
485.2/248.7
500/250
408.0/209.2
450/250
331.5/170.0
350/200
519.8/243.8
600/300
274.9/124.8
300/150
230.8/106.3
250/125
187.3/ 85.2
200/110
519.8/243.8
600/300
230.8/106.3
250/125
187.3/ 85.2
200/110
274.9/124.8
300/150
519.8/306.2
600/400
274.9/160.2
300/200
230.8/135.2
250/175
187.3/110.2
200/125
519.8/243.8
600/300
274.9/124.8
300/150
230.8/106.3
250/125
187.3/ 85.2
200/110
519.8/306.2
600/400
274.9/160.2
300/200
230.8/135.2
250/175
187.3/110.2
200/125
519.8/306.2
600/400
274.9/160.2
300/200
230.8/135.2
250/175
187.3/110.2
200/125
543.7/400.4
600/450
288.0/209.5
300/250
241.6/176.8
250/200
195.9/144.1
225/175
519.8/306.2
600/400
274.9/160.2
300/200
230.8/135.2
250/175
187.3/110.2
200/125
543.7/400.4
600/450
288.0/209.5
300/250
241.6/176.8
250/200
195.9/144.1
225/175
543.7/400.4
600/450
288.0/209.5
300/250
241.6/176.8
250/200
195.9/144.1
225/175

1068.9/796.2
581.1/439.7
441.3/408.0
356.4/329.6
1126.5/796.2
613.8/439.7
468.0/408.0
379.5/329.6
1126.5/914.3
613.8/502.1
511.2/417.2
414.1/337.6
1362.7/796.2
738.5/439.7
616.0/364.8
499.1/295.1
1362.7/914.3
738.5/502.1
616.0/417.2
499.1/337.6
962.0/635.0
528.3/336.8
438.8/280.4
354.9/227.4
962.0/635.0
438.8/280.4
354.9/227.4
528.3/336.8
962.0/748.4
528.3/413.6
438.8/343.2
354.9/277.8
962.0/635.0
528.3/336.8
438.8/280.4
354.9/227.4
962.0/748.4
528.3/413.6
438.8/343.2
354.9/277.8
962.0/748.4
528.3/413.6
438.8/343.2
354.9/277.8
985.9/842.6
541.3/462.9
449.6/384.8
363.5/311.7
962.0/748.4
528.3/413.6
438.8/343.2
354.9/277.8
985.9/842.6
541.3/462.9
449.6/384.8
363.5/311.7
985.9/842.6
541.3/462.9
449.6/384.8
363.5/311.7

700/400
350/200
250/225
200/175
700/400
400/200
300/225
225/175
700/500
400/250
350/225
250/200
1000/400
500/200
450/175
350/150
1000/500
500/250
450/225
350/200
600/300
300/150
250/125
200/100
600/300
250/125
200/100
300/150
600/350
300/175
250/150
200/125
600/300
300/150
250/125
200/100
600/350
300/175
250/150
200/125
600/350
300/175
250/150
200/125
600/450
300/225
250/200
225/175
600/350
300/175
250/150
200/125
600/450
300/225
250/200
225/175
600/450
300/225
250/200
225/175

LEGEND
American Wire Gage
Instantaneous Current Flow (Ckt1/Ckt2)
Minimum Circuit Amps (Ckt1/Ckt2)
Maximum Overcurrent Protection (Ckt1/Ckt2)
Across-the-Line Start

MCA

3 HP PUMP, 1750 RPM


MOCP
ICF

XL

XL

XL

Rec
Fuse
Size

MCA

5 HP PUMP, 1750 RPM


MOCP
ICF

XL

XL

XL

Rec
Fuse
Size

5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
a. Incoming wire size range for the terminal block is no. 4 AWG to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to
799.9 amps is 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to
1199.9 amps is 250 kcmil to 500 kcmil.
6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-390.
7. Power draw includes both crankcase heaters and cooler heaters (where used). Each
compressor has a crankcase heater which draws 56 watts of power. Units ordered with
the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts
each.

NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit
terminals is not below or above the listed minimum and maximum limits. Maximum
allowable phase imbalance is: voltage, 2%; amps 10%.
2. Control power is derived from main power. No separate control power connection is
required.
3. Cooler heater is wired into the control circuit so it is always operable as long as the
power supply disconnect is on, even if any safety device is open.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381-760 amps, 6 conductors are required.
For MCA between 761-1140 amps, 9 conductors are required.
For MCA between 1141-1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.

208/230
460
575 v only

67

Table 12 Condenser Fan Electrical Data


UNIT
30RB
060, 070

080

090, 100, 110

120

130, 150
160,170,
315A, 315B, 330A,
330B, 345A, 345B,
360B
190, 360A, 390A,
390B

210, 225

250

275

300

UNIT VOLTAGE
V-Hz (3 Ph)
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60

Circuit A Quantity
3
3
3
3
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
6
6
6
6
6
6
6
6
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6

FLA (each)
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3

STANDARD CONDENSER FANS


Circuit B Quantity
FLA (each)
1
11.9
1
6.5
1
5.4
1
4.3
2
11.9
2
6.5
2
5.4
2
4.3
3
11.9
3
6.5
3
5.4
3
4.3
4
11.9
4
6.5
4
5.4
4
4.3
4
11.9
4
6.5
4
5.4
4
4.3
4
11.9
4
6.5
4
5.4
4
4.3
6
11.9
6
6.5
6
5.4
6
4.3
4
11.9
4
6.5
4
5.4
4
4.3
4
11.9
4
6.5
4
5.4
4
4.3
6
11.9
6
6.5
6
5.4
6
4.3
6
11.9
6
6.5
6
5.4
6
4.3

Circuit C Quantity

4
4
4
4
6
6
6
6
4
4
4
4
6
6
6
6

FLA (each)

11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3
11.9
6.5
5.4
4.3

LEGEND
FLA Full Load Amps

Table 13 Pump Electrical Data


PUMP HP

7.5

10

15

UNIT VOLTAGE
V-Hz (3 Ph)
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60

HYDRONIC SYSTEM (SINGLE/DUAL)


FLA (each)
9.1
5.1
4.2
3.3
15.4
8.1
7.1
5.4
22.0
12.3
10.1
8.1
25.0
14.0
11.5
9.2
36.7
21.0
17.0
14.0

LEGEND
FLA Full Load Amps
*Hydronic pump packages are not available as a factory-installed option for units 30RB210-390.

68

USED ON 30RB SIZES*

060, 070

060-190

060-190

060-190

080-190

Table 14 Compressor Electrical Data


UNIT
30RB

060

070

080

090

100

110

120

130

150

160, 315A, 315B, 330B

170, 330A, 345A, 345B, 360B

190, 360A, 390A, 390B

210

225

250

275

300

UNIT VOLTAGE
V-Hz (3 Ph)
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60
208/230-60
380-60
460-60
575-60

A1
RLA LRA
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

COMPRESSOR
A2
A3
RLA LRA RLA LRA
75.0 485

38.4 260

32.7 215

26.2 175

94.2 560

49.3 315

41.6 260

33.9 210

75.0 485

38.4 260

32.7 215

26.2 175

94.2 560

49.3 315

41.6 260

33.9 210

94.2 560

49.3 315

41.6 260

33.9 210

94.2 560

49.3 315

41.6 260

33.9 210

94.2 560

49.3 315

41.6 260

33.9 210

94.2 560 94.2 560


49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210

A4
RLA LRA

94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

B1
RLA LRA
75.0 485
38.4 260
32.7 215
26.2 175
75.0 485
38.4 260
32.7 215
26.2 175
75.0 485
38.4 260
32.7 215
26.2 175
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
75.0 485
38.4 260
32.7 215
26.2 175
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

LEGEND
LRA Locked Rotor Amps
RLA Rated Load Amps

69

COMPRESSOR
B2
B3
RLA LRA RLA LRA

75.0 485

38.4 260

32.7 215

26.2 175

75.0 485

38.4 260

32.7 215

26.2 175

94.2 560

49.3 315

41.6 260

33.9 210

75.0 485 75.0 485


38.4 260 38.4 260
32.7 215 32.7 215
26.2 175 26.2 175
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
75.0 485 75.0 485
38.4 260 38.4 260
32.7 215 32.7 215
26.2 175 26.2 175
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
75.0 485 75.0 485
38.4 260 38.4 260
32.7 215 32.7 215
26.2 175 26.2 175
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
75.0 485 75.0 485
38.4 260 38.4 260
32.7 215 32.7 215
26.2 175 26.2 175
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210

B4
RLA LRA

94.2 560
49.3 315
41.6 260
33.9 210

94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

C1
RLA LRA

94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210
94.2 560
49.3 315
41.6 260
33.9 210

COMPRESSOR
C2
C3
RLA LRA RLA LRA

94.2 560 94.2 560


49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210
94.2 560 94.2 560
49.3 315 49.3 315
41.6 260 41.6 260
33.9 210 33.9 210

C4
RLA LRA

94.2 560
49.3 315
41.6 260
33.9 210

94.2 560
49.3 315
41.6 260
33.9 210

4. The RJ14 CCN connector on TB3 can also be used, but is


only intended for temporary connection (for example, a
laptop computer running Service Tool).

CARRIER COMFORT NETWORK (CCN) COMMUNICATION BUS WIRING The communication bus wiring is a
shielded, 3-conductor cable with drain wire and is field supplied and installed in the field.
The system elements are connected to the communication
bus in a daisy chain arrangement. The positive pin of each
system element communication connector must be wired to the
positive pins of the system elements on either side of it. This is
also required for the negative and signal ground pins of
each system element. Wiring connections for CCN should be
made at TB 3 (terminal block). Consult the CCN Contractors
Manual for further information. See Fig. 62.
NOTE: Conductors and drain wire must be 20 AWG
(American Wire Gage) minimum stranded, tinned copper.
Individual conductors must be insulated with PVC, PVC/
nylon, vinyl, Teflon*, or polyethylene. An aluminum/polyester
100% foil shield and an outer jacket of PVC, PVC/nylon,
chrome vinyl, or Teflon with a minimum operating temperature range of 4 F (20 C) to 140 F (60 C) is required. Refer to
Table 15 for a list of manufacturers that produce CCN bus wiring that meets these requirements.

IMPORTANT: A shorted CCN bus cable will prevent


some routines from running and may prevent the unit
from starting. If abnormal conditions occur, disconnect
the machine from the CCN network. If conditions
return to normal, check the CCN connector and cable.
Run new cable if necessary. A short in one section of
the bus can cause problems with all system elements
on the bus.
NON-CCN COMMUNICATION WIRING The 30RB units
offer several non-CCN translators. Refer to the separate installation instructions for additional wiring steps.

Step 7 Install Accessories A number of

accessories are available to provide the following optional features (for details, refer to the Controls, Start-Up, Operation,
Service and Troubleshooting guide).
Energy management module is used for any of the following types of temperature reset, demand limit and ice features:
4 to 20 mA inputs for cooling set point reset and capacity
limit (requires field-supplied 4 to 20 mA generator)
0 to 10 v output for percentage total capacity running
24 v discrete outputs for shutdown and running relays
10k space temperature input
Discrete inputs for occupancy override, demand limit
switch 2 (step 1 demand limit is wired to the base board,
requires field-supplied dry contacts), remote lockout
switch and ice done switch (requires field-supplied dry
contacts)
NAVIGATOR DISPLAY The Navigator display provides hand-held, mobile capability using easy to read 4-line
display. Keypad function is the same as the scrolling marquee
display. The Navigator display features a mounting magnet for
hands free service of
components.
REMOTE ENHANCED DISPLAY For applications where
remote monitoring of the equipment is required, the remote
enhanced display provides an indoor display capable of
monitoring any equipment on the Carrier Comfort Network
(CCN) bus. A CCN bus is needed.
LOW AMBIENT TEMPERATURE OPERATION If
outdoor ambient operating temperatures below 32 F (0 C) are
expected, refer to separate installation instructions for low
ambient temperature operation using the low ambient temperature head pressure control accessory.
MINIMUM LOAD ACCESSORY If minimum load accessory is required, contact your local Carrier representative for
more details. For installation details, refer to separate installation instructions supplied with the accessory package.

Table 15 CCN Communication Bus Wiring


MANUFACTURER
Alpha
American
Belden
Columbia
Manhatten
Quabik

PART NUMBER
Regular Wiring
Plenum Wiring
1895

A21451
A48301
8205
884421
D6451

M13402
M64430
6130

It is important when connecting to a CCN communication


bus that a color coding scheme be used for the entire network
to simplify the installation. It is recommended that red be used
for the signal positive, black for the signal negative, and white
for the signal ground. Use a similar scheme for cables containing different colored wires. At each system element, the shields
of its communication bus cables must be tied together. If the
communication bus is entirely within one building, the resulting continuous shield must be connected to a ground at one
point only. If the communication bus cable exits from one
building and enters another, the shields must be connected to
grounds at the lightning suppressor in each building where the
cable enters or exits the building (one point per building only).
To connect the unit to the network:
1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white
(ground), and black () conductors. Substitute appropriate colors for different colored cables.
3. Connect the red wire to (+) terminal on TB3 of the plug,
the white wire to COM terminal, and the black wire to the
() terminal.

(+) (COM) (-) SHIELD

(+) (COM) (-) SHIELD

(+) (COM) (-) SHIELD

TB3
BLK

CCN

CCN
RED

LEN

WHT

BLK

SHIELD

CCN

CCN
RED

LEN

WHT

RED

BLK

CCN

CCN

WHT

LEN

TO NEXT
DEVICE

CCN
LEN

LEGEND
Carrier Comfort Network
Local Equipment Network

Fig. 62 TB-3 CCN Wiring

* Registered trademark of DuPont.

70

UNIT SECURITY/PROTECTION ACCESSORIES For


applications with unique security and/or protection requirements, several options are available for unit protection.
Compressor enclosures, security grilles and hail guards are
available. Contact your local Carrier representative for more
details. For installation details, refer to separate installation
instructions supplied with the accessory package.
COMMUNICATION ACCESSORIES A number of communication options are available to meet any requirement.
Contact your local Carrier representative for more details. For
installation details, refer to separate installation instructions
supplied with the accessory package.
SERVICE OPTIONS Two additional accessories are offered
to aid in servicing 30RB units, a ground fault convenience
outlet (GFI-CO) and a remote service port. The remote service
port is a weather-proof enclosure with a communication port to
plug in the Navigator device. Contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory
package.

CAUTION
DO NOT OVERCHARGE system. Overcharging results
in higher discharge pressure possible compressor damage,
and higher power consumption.

CAUTION
Refrigerant charge must be removed slowly to prevent loss
of compressor oil that could result in compressor failure.

BACnet* Communication Option Wiring The

BACnet communication option uses the UPC Open controller.


The controller communicates using BACnet on an MS/TP network segment communications at 9600 bps, 19.2 kbps,
38.4 kbps, or 76.8 kbps.
Wire the controllers on an MS/TP network segment in a daisy-chain configuration. Wire specifications for the cable are
22 AWG (American Wire Gage) or 24 AWG, low-capacitance,
twisted, stranded, shielded copper wire. The maximum length
is 2000 ft.
Install a BT485 terminator on the first and last controller on
a network segment to add bias and prevent signal distortions
due to echoing. See Fig. 63-65.
To wire the UPC Open controller to the BAS network:
1. Pull the screw terminal connector from the controller's
BAS Port.
2. Check the communications wiring for shorts and
grounds.
3. Connect the communications wiring to the BAS ports
screw terminals labeled Net +, Net -, and Shield.
NOTE: Use the same polarity throughout the network
segment.
4. Insert the power screw terminal connector into the UPC
Open controller's power terminals if they are not currently connected.
5. Verify communication with the network by viewing a
module status report. To perform a module status report
using the BACview keypad/display unit, press and hold
the FN key then press the . Key.
To install a BT485 terminator, push the BT485, on to the
BT485 connector located near the BACnet connector.
NOTE: The BT485 terminator has no polarity associated with
it.
To order a BT485 terminator, consult Commercial Products
i-Vu Open Control System Master Prices.
MS/TP WIRING RECOMMENDATIONS Recommendations are shown in Tables 16 and 17. The wire jacket and UL
temperature rating specifications list two acceptable alternatives. The Halar specification has a higher temperature rating
and a tougher outer jacket than the SmokeGard specification,
and it is appropriate for use in applications where the user is
concerned about abrasion. The Halar jacket is also less likely to
crack in extremely low temperatures.
NOTE: Use the specified type of wire and cable for maximum
signal integrity.

Refrigerant Circuit
LEAK TESTING Units are shipped with complete operating charge of R-410A (see Tables 3A-4B) and should be under
sufficient pressure to conduct a leak test.

CAUTION
This system uses Puron R-410A refrigerant, which has
higher pressures than R-22 and other refrigerants. No other
refrigerant can be used in this system. Failure to use gage
set, hoses, and recovery systems designed to handle Puron
refrigerant (R-410A) may result in equipment damage or
personal injury. If unsure about equipment, consult the
equipment manufacturer.
Perform a leak test to ensure that leaks have not developed
during unit shipment. Dehydration of the system is not required
unless the entire refrigerant charge has been lost. See Controls
and Troubleshooting literature for specific torque requirements
of refrigerant fittings. Repair any leak found using good refrigeration practice.
DEHYDRATION Refer to Carrier Standard Service Techniques Manual, Chapter 1, Refrigerants, Sections 6 and 7 for
details. Do not use compressor to evacuate system.
REFRIGERANT CHARGE (Refer to Tables 3A-4B)
Immediately ahead of filter drier in each circuit is a factoryinstalled liquid line service valve. Each valve has a 1/4-in.
Schrader connection for charging liquid refrigerant. Refer to
Controls, Start-Up, Operation, Service and Troubleshooting
Guide for more information.

CAUTION
When charging, circulate water through the cooler at all
times to prevent freezing. Freezing damage is considered
abuse and may impair or otherwise negatively affect the
Carrier warranty.

* Sponsored by ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers).

71

BT485
TERMINATOR

BACNET
CONNECTION
(BAS PORT)

POWER LED

Tx1 LED
Rx1 LED

Tx2 LED
Rx2 LED

23

45

01

8
67 9

EIA-485
JUMPERS

01

8
67 9

23

45

BACNET
BAUD RATE
DIP SWITCHES
ADDRESS
ROTARY
SWITCHES
RUN LED
ERROR LED

Fig. 63 UPC Open Controller

Fig. 64 Network Wiring

72

Fig. 65 BT485 Terminator Installation


Table 16 MS/TP Wiring Recommendations
SPECIFICATION
Cable
Conductor
Insulation
Color Code
Twist Lay
Shielding
Jacket
DC Resistance
Capacitance
Characteristic Impedance
Weight
UL Temperature Rating
Voltage
Listing
AWG
CL2P
DC
FEP
NEC
O.D.
TC
UL

RECOMMMENDATION
Single twisted pair, low capacitance, CL2P, 22 AWG (7x30), TC foam FEP, plenum rated cable
22 or 24 AWG stranded copper (tin plated)
Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D.
Black/White
2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) nominal
Aluminum/Mylar shield with 24 AWG TC drain wire
SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D.
Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D.
15.2 Ohms/1000 feet (50 Ohms/km) nominal
12.5 pF/ft (41 pF/meter) nominal conductor to conductor
100 Ohms nominal
12 lb/1000 feet (17.9 kg/km)
SmokeGard 167F (75C), Halar -40 to 302F (-40 to 150C)
300 Vac, power limited
UL: NEC CL2P, or better

LEGEND
American Wire Gage
Class 2 Plenum Cable
Direct Current
Fluorinated Ethylene Polymer
National Electrical Code
Outside Diameter
Tinned Copper
Underwriters Laboratories

Table 17 Open System Wiring Specifications and Recommended Vendors


WIRING SPECIFICATIONS
Wire Type

RECOMMENDED VENDORS AND PART NUMBERS


Contractors
Connect Air
Belden RMCORP
Wire and Cable
International

Description

22 AWG, single twisted shielded pair, low capacitance, CL2P,


TC foam FEP, plenum rated. See MS/TP Installation Guide for
specifications.
MS/TP
Network (RS-485) 24 AWG, single twisted shielded pair, low capacitance, CL2P,
TC foam FEP, plenum rated. See MS/TP Installation Guide
for specifications.
Rnet
4 conductor, unshielded, CMP, 18 AWG, plenum rated.
AWG
CL2P
CMP
FEP
TC

LEGEND
American Wire Gage
Class 2 Plenum Cable
Communications Plenum Rated
Fluorinated Ethylene Polymer
Tinned Copper

73

W221P-22227

25160PV

CLP0520LC

W241P-2000F

82841

25120-OR

W184C-2099BLB

6302UE

21450

CLP0442

Carrier Corporation 2013


Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300124-01
Printed in U.S.A.
Form 30RB-21SI
Pg 76
12-13
Replaces: 30RB-20SI

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