Name of the

: VD CALCULATION & CABLE SCHEDULE

document

Document number : IMC-35 MLD-DEP-EE-DAT-08

Main Contractor : LC INFRA PROJECTS PVT LTD

Client : INDORE MUNICIPAL CORPORATION

Location : ZOO, INDORE, MP

Project name : 35 MLD SEWAGE TREATMENT PLANT AT ZOO, INDORE, MP

Reference : IMC-35 MLD-BEP-PR-DAT-06

VD CALCULATION & CABLE SCHEDULE

Issued Rev. Date Revision description Made by Chk'd App'd

0 03.07.2019 For approval VNM AYM NDP
1 23.07.2019 For approval VNM AYM NDP
2 07.08.2019 For approval VNM AYM NDP
 Motor data Cable data Voltage drop
Current after Reac-
Power factor at full Size & Type AC Resi. Cable Total At normal full load
Rating Current considering Power factor at starting tance at Length At start-up condition
Sr Description of drive Cable Tag No
Total load R1 at 900C Type Length running
derating of 0.65 for 50 Hz
No.of Pole Installed Starter No of
No
Qty full load start. full load start. active PF reactive Runs
P active PF reactive PF runsx cores x R X L L ∆V %∆V ∆Vs %∆Vs
In Is In Is @ FL PF
mm2
From To kW Nos. Amp Amp Amp Amp cosθ sinθ cosθ sinθ ohm/km ohm/km M M volts volts volts volts
1 MCC-2 Coarse Screen - Mechanical 0.75
P-MCC2-IMC-MS-S-137-A 4Pole 1 Power feeder 3.60 21.6 5.5 33.2 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 40 40 2.58 0.62 5.46 1.32
2 MCC-2 Belt conveyor for Coarse screen 0.38
3 MCC-2 Submersible Sewage Pump - I (Lean Flow) P-MCC2-IMC-MP-P-121-A/B 4Pole 63.41 2 S/D 116.57 233.1 166.5 358.7 0.88 0.47 0.250 0.97 3Cx70 2 0.567 0.0740 AL 40 160 2.89 0.70 3.95 0.95
Control Cable C-MCC2-IMC-MP-P-121-A/B 5Cx1.5 CU 40 80
4 MCC-2 Submersible Sewage Pump - II (Avg flow) P-MCC2-IMC-MP-P-122-A/B 4Pole 115.63 2 6 Wire Soft Starter 210.81 632.4 301.2 973.0 0.90 0.44 0.250 0.97 2x3Cx185 1 0.21 0.0718 AL 40 160 4.00 0.96 5.87 1.41
Control Cable C-MCC2-IMC-MP-P-122-A/B 5Cx1.5 CU 40 80
5 MCC-2 Submersible Sewage Pump - III (Peak flow) P-MCC2-IMC-MP-P-123 4Pole 90 1 6 Wire Soft Starter 164.00 492.0 252.3 756.9 0.90 0.44 0.250 0.97 2x3Cx185 1 0.21 0.0718 AL 40 80 3.35 0.81 4.57 1.10
Control Cable C-MCC2-IMC-MP-P-123 5Cx1.5 CU 40 40
6 MCC-2 EOT for Pumping Station P-MCC2-IMC-EOT-PS 4Pole 1.5 1 Power feeder 3.80 22.8 5.8 35.1 0.81 0.59 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 40 40 3.11 0.75 5.76 1.39
7 MCC-2 Fine Screen - Mechanical 0.75 1
P-MCC2-IMC-MS-S-139-A 4Pole Power feeder 3.60 21.6 5.5 33.2 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 70 70 4.52 1.09 9.56 2.30
8 MCC-2 Belt Conveyor for fine Screen 0.38 1
9 MCC-2 Grit Mechanism P-MCC2-IMC-MA-A-132-A/B 4Pole 0.38 2 DOL 1.40 8.4 2.2 12.9 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 70 140 1.76 0.42 3.72 0.90
Control Cable C-MCC2-IMC-MA-A-132-A/B 5Cx1.5 CU 70 140
10 MCC-2 Grit Classifier P-MCC2-IMC-MA-A-132-D/F 4Pole 0.75 2 DOL 2.20 13.2 3.4 20.3 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 70 140 3.03 0.73 5.84 1.41
Control Cable C-MCC2-IMC-MA-A-132-D/F 5Cx1.5 CU 70 140
11 MCC-2 Organic return pump P-MCC2-IMC-MA-A-132-C/E 4Pole 0.38 2 DOL 1.40 8.4 2.2 12.9 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 70 140 1.76 0.42 3.72 0.90
Control Cable C-MCC2-IMC-MA-A-132-C/E 5Cx1.5 CU 70 140
12 MCC-1 Isolation gate for SBR P-MCC1-IMC-IG-A/B/C/D 4Pole 1.1 4 Power feeder 2.90 17.4 4.5 26.8 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 60 240 3.43 0.83 6.60 1.59
13 MCC-1 RAS pumps P-MCC1-IMC-MP-P-124-A/B/C/D 6 Pole 11 4 S/D 23.00 46.0 35.4 70.8 0.82 0.57 0.250 0.97 3Cx16 2 2.44 0.0808 AL 115 460 7.05 1.70 8.67 2.09
Control Cable C-MCC1-IMC-MP-P-124-A/B/C/D 5Cx1.5 CU 115 460
14 MCC-1 WAS pumps P-MCC1-IMC-MP-P-125-A/B/C/D 6 Pole 11 4 S/D 23.00 46.0 35.4 70.8 0.82 0.57 0.250 0.97 3Cx16 2 2.44 0.0808 AL 115 460 7.05 1.70 8.67 2.09
Control Cable C-MCC1-IMC-MP-P-125-A/B/C/D 5Cx1.5 CU 115 460
15 MCC-1 Decanter P-MCC1-IMC-MA-A-133-A/B/C/D 4Pole 0.55 4 VFD 1.70 2.6 2.6 3.9 0.73 0.68 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 180 720 5.64 1.36 2.90 0.70
Control Cable C-MCC1-IMC-MA-A-133-A/B/C/D 5Cx1.5 CU 180 720
16 MCC-1 Air Blower for SBR tank P-MCC1-IMC-MB-B-131-A/B 6Pole 110 2 VFD 214.00 321.0 305.7 493.8 0.92 0.39 0.250 0.97 3Cx185 1 0.21 0.0718 AL 20 40 2.07 0.50 1.49 0.36
Control Cable C-MCC1-IMC-MB-B-131-A/B 5Cx1.5 CU 20 40
17 MCC-1 Air Blower for SBR tank P-MCC1-IMC-MB-B-131-C/D/E/F 6Pole 110 4 6 Wire Soft Starter 214.00 642.0 305.7 987.7 0.92 0.39 0.250 0.97 2x3Cx185 1 0.21 0.0718 AL 20 160 2.07 0.50 2.98 0.72
Control Cable C-MCC1-IMC-MB-B-131-C/D/E/F 5Cx1.5 CU 20 80
18 MCC-1 EOT for blowerbuilding P-MCC1-IMC-EOT-AB 4Pole 1.5 1 Power feeder 3.80 22.8 5.8 35.1 0.81 0.59 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 20 20 1.56 0.37 2.88 0.69
19 MCC-1 Chlorine booster pump P-MCC1-MC-C-144-A/B 2 Pole 3.7 2 DOL 8.00 56.0 12.3 86.2 0.82 0.57 0.250 0.97 3Cx16 1 2.44 0.0808 AL 155 310 6.61 1.59 14.22 3.43
Control Cable C-MCC1-IMC-MC-C-144-A/B 5Cx1.5 CU 155 310
20 MCC-1 EOT for Chlorination building P-MCC1-IMC-EOT-CCT 4 Pole 1.5 1 Power feeder 3.80 22.8 5.8 35.1 0.81 0.59 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 155 155 12.05 2.90 22.34 5.38
21 MCC-1 Agitator for Sludge sump P-MCC1-IMC-MA-A-136 4 Pole 3.7 1 DOL 8.10 56.7 12.5 87.2 0.82 0.57 0.250 0.97 3Cx16 1 2.44 0.0808 AL 110 110 4.75 1.14 10.22 2.46
Control Cable C-MCC1-IMC-MA-A-136 5Cx1.5 CU 110 110
22 MCC-1 Centrifuge feed pumps P-MCC1-IMC-MP-P-126-A/B/C 4 Pole 7.5 3 S/D 15.40 30.8 23.7 47.4 0.88 0.47 0.250 0.97 3Cx16 2 2.44 0.0808 AL 110 330 4.85 1.17 5.55 1.34
Control Cable C-MCC1-IMC-MP-P-126-A/B/C 5Cx1.5 CU 110 330
23 MCC-1 Centrifuge P-MCC1-MC-C-145-A/B/C 4 Pole 22.37 3 Power feeder 43.00 64.5 66.2 99.2 0.84 0.54 0.250 0.97 3Cx25 1 1.54 0.0805 AL 50 150 7.42 1.79 3.38 0.81
24 MCC-1 EOT for Centrifuge building P-MCC1-IMC-EOT-CB 4Pole 1.5 1 Power feeder 3.80 22.8 5.8 35.1 0.81 0.59 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 50 50 3.89 0.94 7.21 1.74
25 MCC-1 Plant drain pumps P-MCC1-IMC-MP-P-129-A/B 4 Pole 5.5 2 DOL 11.40 68.4 17.5 105.2 0.88 0.47 0.250 0.97 3Cx16 1 2.44 0.0808 AL 120 240 7.83 1.89 13.45 3.24
Control Cable C-MCC1-IMC-MP-P-129-A/B 5Cx1.5 CU 120 240
26 MCC-1 Agitator for DWPE dosing tank P-MCC1-IMC-MA-A-134-A/B 4 Pole 0.75 2 DOL 2.20 13.2 3.4 20.3 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 75 150 3.25 0.78 6.26 1.51
Control Cable C-MCC1-IMC-MA-A-134-A/B 5Cx1.5 CU 75 150
27 MCC-1 DWPE Dosing Pump P-MCC1-IMC-MP-P-127-A/B/C 4Pole 0.38 3 DOL 1.40 8.4 2.2 12.9 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 75 225 1.88 0.45 3.98 0.96
Control Cable C-MCC1-IMC-MP-P-127-A/B/C 5Cx1.5 CU 75 225
28 MCC-1 Agitator for FeCl3 dosing tank P-MCC1-IMC-MA-A-135-A/B 4Pole 0.75 2 DOL 2.20 13.2 3.4 20.3 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 80 160 3.47 0.84 6.67 1.61
Control Cable C-MCC1-IMC-MA-A-135-A/B 5Cx1.5 CU 80 160
 Motor data Cable data Voltage drop
Current after Reac-
Power factor at full Size & Type AC Resi. Cable Total At normal full load
Rating Current considering Power factor at starting tance at Length At start-up condition
Sr Description of drive Cable Tag No
Total load R1 at 900C Type Length running
derating of 0.65 for 50 Hz
No.of Pole Installed Starter No of
No
Qty full load start. full load start. active PF reactive Runs
P active PF reactive PF runsx cores x R X L L ∆V %∆V ∆Vs %∆Vs
In Is In Is @ FL PF
mm2
From To kW Nos. Amp Amp Amp Amp cosθ sinθ cosθ sinθ ohm/km ohm/km M M volts volts volts volts
29 MCC-1 FeCl3 dosing pumps P-MCC1-IMC-MP-P-128-A/B 4Pole 0.75 2 DOL 2.20 13.2 3.4 20.3 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 80 160 3.47 0.84 6.67 1.61
Control Cable C-MCC1-IMC-MP-P-128-A/B 5Cx1.5 CU 80 160
30 MCC-1 Service Water pumps P-MCC1-IMC-MP-P-130-A/B 2 Pole 1.1 2 DOL 2.80 18.2 4.3 28.0 0.73 0.68 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 132 264 6.82 1.64 15.18 3.66
Control Cable C-MCC1-IMC-MP-P-130-A/B 5Cx1.5 CU 132 264
31 MCC-1 Gate at SBR P-MCC1-IMC-GS-A/B 4 Pole 1.1 2 Power feeder 2.90 17.4 4.5 26.8 0.78 0.63 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 60 120 3.43 0.83 6.60 1.59
32 MCC-1 Auto Valves at SBR P-MCC1-IMC-AVS-A/B/C/D/E/F/G/H 4Pole 0.37 8 Power feeder 1.40 8.4 2.2 12.9 0.71 0.70 0.250 0.97 3Cx2.5 1 9.48 0.0985 CU 100 800 2.51 0.61 5.31 1.28
33 PCC MLDB P-PCC-MLDB 160A 1 Power feeder 160 160.0 0.80 0.60 0.4 0.92 3.5Cx70 1 0.567 0.0740 AL 20 20 2.53 0.61
34 PCC PDB P-PCC-PDB 160A 1 Power feeder 160 160.0 0.80 0.60 0.4 0.92 3.5Cx70 1 0.567 0.0780 AL 20 20 2.53 0.61
37 PCC MCC-2 P-PCC-MCC-2 800A 1 Power feeder 597 918.5 0.80 0.60 3.5Cx400 3 0.100 0.0704 AL 185 555 8.87 2.14
38 PCC DG P-PCC-DG 625kVA 2 Power feeder 870 1338.5 0.80 0.60 0.4 0.9 3.5Cx300 4 0.128 0.0705 AL 35 280 2.25 0.54

Notes
Normal power supply voltage considered V= 415 volts for 3-ph motors

Formulae applied For deriving PF for reactance sinθ = √ 1 - cos 2 Ø

For deriving voltage drop for normal running and start-up conditions ∆V = (√3xI x√ (R cosΘ² + X sinΘ²) x L /Run/ 1000)
For deriving % voltage drop %∆V = (∆V/V) x 100
Maximum permissible voltage drop considered 3%
At starting of motor: 15% of nominal voltage at motor terminals
LCSS to MCC/PDB/MLDB under steady state condition with MCC in same building: 2%
MCC to motor under steady state condition for motors not installed different room: 3%
All LT power cables considered in voltage drop calculations are 1100V Grade, 3 / 3.5 core, XLPE, copper/aluminium, armoured cables conforming to IS:7098 (Part-1)-1988.
Data for cable current capacity, AC resistance at 90 deg C and reactance at 50 Hz(as per tender) is taken from the literature of reputed cable manufacturer of LT XLPE power cables conforming to IS:7098 (Part-1)-1988.
All the LT motors with continuous duty class S1 shall be IE2 Class (high efficiency) as per IEEMA-19-2000 standard.
In the calculations, full load current and full load power factor for IE2 motors is taken from the literature of reputed manufacturer.
LT motor starting current Is = 6In and PF of 0.25 at starting are considered in calculations.
HT Cable Sizing

Cross-sectional area of high

= (ISC *√t ) / K
voltage cable, S

Considering,
ISC = 31.50 kA
t = 0.5 sec
K = 0.094

S = 236.96 mm2

Hence, cable selected is 3C x 240 sq.mm XLPE(E) AL armoured cable