OMAL ACTUATOR FEATURES

OMAL produces a wide range of pneumatic actuators (Double Acting actuators: DOUBLE ACTING ACTUATOR WORKING PRINCIPLE
from 8 to 8000 Nm - Spring Return actuators: from 15 to 4000 Nm) which can
meet all customersí requests. Their torque curve has been made higher in the
opening and closing phase to overcome the adherence of the seats which might
B
PNEUMATIC
take place when a valve has been closed for a long time. A very accurate selection
of materials and their careful treatment make total reliability and high working
quality possible.
A
ACTUATORS - CONTROL MEDIA: Filtered compressed air (maximum filter size 40μm) dry, not
necessarily lubricated.
- TEMPERATUE: from 0°C to +80°C; from - 20°C to +80°C with dry air
Special versions: hight temperature:-20°C +150°C; low temperature: -50°C +60°
- PRESSURE: 5,6 bar nominal pressure 8,4 bar max.
Pmax * 7 bar for actuators and SR4000 series DA8000
NOTE: Make sure that the torque necessary to operate the valve is compatible Top view Top view
with the actuator torque (it depens on both actuator type and air supply). Please
note that the requested torque depends not only on the valve, but on the wor-
king conditions and the safety margins of the plant in question, too.

MOUNTING INSTRUCTIONS
Supplying the hole “A” with air, the pistons Supplying the hole “B” with air, the pistons
No special measures are required for the handling of the smallesr size acyuators:
for the series DA14440/SR720 is recommended the use of the apropriate means move towards the centre and there is an move outwards and there is a clockwise
of grip and lift to avoid risks to safety of persons and damage to the product. For anti-clockwise rotation. The drawing shows rotation. The drawing shows the final posi-
larger sizes, from DA2840/SR1920, instructions for handling are reported directly the final position. tion.
on the devices’label.
Remove any manual opening device from the valve, leaving the valve stem
clear. Make sure that the shape of the stem fits the actuator output and that the
rotation is not hindered in any way. Mount the actuator onto the valve, centring
it well on the stem. Make sure that the rotation direction is correct (see the
ìWorking diagramî). We strongly suggest checking the cleanness of the air-supply
pipes, especially when the plant is not provided with filters. A spacer between
actuator and valve will be necessary with fluids at high temperatures.
The devices must always be not in service (without air feed), during installation,
maintenance and handling operations to avoid risks for the safety.
NOTE: A Spring Return (S.R.) actuator must be provided with a filter on the air
outlet hole to prevent dust and other substances from being sucked up into
the actuator. SPRING RETURN ACTUATOR WORKING PRINCIPLE
WARNING!!: Being pre-compressed, springs must not be disassembled from
the caps. Such an operation might be very dangerous.The actuator in some
configuration has protruding and moving parts that may be a risk to the safety
of persons in case of accidental contact:
-Stem B1
-Device switches (mechanical, pneumatic ...)
The user has to verify before the installation if any possible risk is occuring and
take all the appropriate protections asking them if needed, to the producer.
A1
OMAL S.p.A. can not be held responsible for any damage to people, things
CONFORME ALLA DIRETTIVA 2006/42/CE
or animals due to an improper use of the product. Top view Top view
CONFORME ALLA NORMA IEC 61508 - SIL 3
MAINTENANCE
If an OMAL actuator is properly assembled and used, it will be maintenance free,
as it has been lubricated enough to last a normal working life under normal
working conditions. Should it get necessary to replace its seals, we suggest
turning to OMAL s.a.s where the product will be overhauled first and, then,
tested. On request, OMAL s.a.s will be willing to provide its customers with Kits With no air supply, the actuator goes auto- Supplying the hole “B1” with air, the pistons
and instructions (see the ìTableî). Maintenance tasks should be carried out by matically back to its resting position, rota- move outwards compressing the springs
qualified personnel. ting in a clockwise direction. The drawing and there is an anti-clockwise rotation. The
OMAL S.p.A. declines any responsibility for products repaired by third shows the final position. Put a small filter on drawing shows the final position.
parties. the hole “A1”, so that no dust or particles
For particular applications and special features, please refer to the catalogue will get into the cylinder chamber.
OMAL, where you will be able to find a wide range of accessories to go with the
actuators.
OMAL S.p.A.
Headquarters: via Ponte Nuovo 11, 25050 Rodengo Saiano Brescia Italy
Production Site: ViaSan Lorenzo 70, 25069 Villa Carcina Brescia Italy
Ph. +39 0308900145 Fax. +39 0308900423 www.omal.it - [email protected]
This document can be downloaded from our web site www.omal.it

ORIGINAL INSTRUCTIONS rif.8_0842-1501 - ENG

 Adjustable Double Acting actuator Adjustable Spring Return actuator

A) Supply the hole “D” with air, so that the pistons (part no. 1) get to 1
A) Make sure that the springs are in resting position by looking
4 limit switch position towards the caps. at the shaft wrench (part no. 1 in the drawing) and checking that
B) Remove the lock nut (part no. 3) acting on the hexagon “K”
4 K there is no air supply in the hole “D”.
C) Stop supplying the hole “D” with air. B) Remove the lock nuts (part no. 2) acting on the hexagon “K”.
D) Act on the screws (part no. 2) by means of an allen key and C) Screw the screws (part no. 3) in a clockwise direction by
adjust as requested means of a screwdriver and adjust as requested.
NOTE: The standard adjusting range can be 10% max. Other NOTE: The standard adjusting range can be 10% max.
adjustments are available on request. D) Supply the hole “D” with air, make sure that both screws (part
K E) Supply the hole “D” with air and make sure that both screws (part
no 3) are against the pistons (part no. 5).
3 2 no. 2) are against the pistons.
E) Fix the lock nuts (part no. 2) provided with O-Rings (part no. 4)
F) Set the lock nut (part no. 3) provided with an O-Ring (part no. 4)
D sealing nut and cap. 3 2 D sealing lock nut, cap and screw.
1 5

The drawing shows an actuator which has already The drawing shows an actuator which has already

KIT-CODE TABLE SPARE SEALS FOR ACTUATORS

DA 30 DA 60 DA 90 DA 120 DA 180 DA 240 DA 360 DA 480
TYPE SIZE DA 8 DA 15 DA 45
SR 15 SR 30 SR 45 SR 60 SR 90 SR 120 SR 180 SR 240
ISO actuator kit KGDI0010 KGDI0012 KGDI0014 KGDI0015 KGDI0016 KGDI0017 KGDI0018 KGDI0019 KGDI0020 KGDI0021 KGDI0022
INOX actuator kit --- KGXI0112 KGXI0114 --- KGXI0116 --- KGXI0118 --- KGXI0120 --- KGXI0122
ISO METRING actuator kit --- --- KGNI0014 --- KGNI0016 --- KGNI0018 --- KGNI0020 --- KGNI0022
Switch protection KZN00014 KZN00022
Plastic NAMUR indicator KI02PP10 KI02PP16
3 way plastic NAMUR indicator KI03PP10 KI03PP16
Red-green NAMUR indicator --- --- --- --- --- --- KISD0370

DA 720 DA 960 DA 1440 DA 1920 DA 2880 DA 3840 DA 5760 DA8000

TYPE SIZE
SR 360 SR 480 SR 720 SR 960 SR 1440 AR 1920 SR 2880 SR4000
ISO actuator kit KGDI0023 KGDI0024 KGDI0025 KGDI0026 KGDI1035 KGDI0030 KGDI2035 KGDI0040
Switch protection KZN00022 --- --- --- ---
Plastic NAMUR indicator --- --- --- --- --- --- --- ---
3 way plastic NAMUR indicator --- --- --- --- --- --- --- ---
Red-green NAMUR indicator KISD0370

METAL INDICATOR NAMUR EXECUTION

Indicator KI01VR14

ORIGINAL INSTRUCTIONS rif.8_0842-1501 - ENG