SERVICE MANUAL

Commercial Back Bar Refrigeration

Self-Contained and Remote

BBS60
(w/glass door option shown)

BBR96
(w/glass door and solid stainless steel door
options shown)

Product Series Covered in this manual:

Self-Contained Remote
• BBS • BBR
• BBSN • BBRN
• PTS • PTR
• DZS • SDBR
• SDBS • SDPR
• SDPS • BBRLP
• BBSLP
• DDC
• DDS Scan here to
download a pdf copy
of this manual.
Form No. Z2452
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Back Bar Service Manual

Table of Contents
1.0 GENERAL INFORMATION ................................................................................ 1-1
1.1 Use of Service Manual .................................................................................... 1-1
1.2 Model Families .............................................................................................. 1-1
2.0 SAFETY INFORMATION ................................................................................... 2-1
2.1 Refrigerant HFC-134a .................................................................................... 2-1
2.2 Potential Problems with HFC-134a................................................................... 2-1
2.3 Service Manual Safety Labels .......................................................................... 2-1
3.0 TROUBLESHOOTING GUIDE – REFRIGERATION SYSTEM................................ 3-1
4.0 TROUBLESHOOTING GUIDE – ELECTRICAL SYSTEM ....................................... 4-1
5.0 TROUBLESHOOTING GUIDE – DOORS, DRAWERS AND SHELVING ................. 5-1
6.0 REFRIGERATION SYSTEM REPAIR INSTRUCTIONS ........................................ 6-1
6.1 Air Infiltration ................................................................................................ 6-1
6.2 Slide Out the Refrigeration Deck ..................................................................... 6-2
6.3 Plumbing for Remote Drain ............................................................................ 6-2
6.4 System Operating Pressures ........................................................................... 6-3
6.4.1 Service Valves....................................................................................................6-3
6.5 De-Ice Blocked Evaporator Coil – Self-Contained Models ................................... 6-4
6.6 Air Flow Obstructions ..................................................................................... 6-4
6.7 Clean Condenser Coil ..................................................................................... 6-5
6.8 Ambient Temperature .................................................................................... 6-5
6.10 Compressors and Condensing Unit .................................................................. 6-6
6.12 Replace Condenser Fan Motor ........................................................................ 6-7
6.13 Replace Evaporator Fan Motor – Self-Contained Models .................................... 6-7
6.14 Replace Compressor ...................................................................................... 6-8
6.15 Leak Detection .............................................................................................. 6-8
6.16 Recharge Procedure....................................................................................... 6-8
6.17 Replace compressor starting device – Self-contained models ............................. 6-9
7.0 ELECTRICAL SYSTEM REPAIR INSTRUCTIONS................................................ 7-1
7.1 Electrical Specifications .................................................................................. 7-1
7.2 Wiring Diagrams ............................................................................................ 7-2
7.3 Load Operation Modes ..................................................................................7-12
7.4 Electronic Controller ......................................................................................7-12
7.5 Factory Set Point ..........................................................................................7-12
7.5.1 Dixell Controller: Reset Factory Parameter Settings ............................................ 7-13
7.5.2 Eliwell Controller: Reset Factory Parameter Settings ........................................... 7-13
7.5.3 Replacing Control Module ................................................................................. 7-13
7.5.3.1 Removing Dixell Controller .................................................................... 7-13
7.5.3.2 Installing Eliwell Controller.................................................................... 7-15
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7.5.4 Temperature Probe .......................................................................................... 7-16

7.6 LED Lighting ................................................................................................7-16
7.6.1 Replace LED Light Strip .................................................................................... 7-16
7.7 Replace DC Driver/Inverter ............................................................................7-17
8.0 SERVICE INSTRUCTIONS - DOORS, DRAWERS, AND SHELVING ..................... 8-1
8.1 Proper Door and Drawer Usage ...................................................................... 8-1
8.2 Reverse Door Swing....................................................................................... 8-1
8.3 Replace Door Hinge ....................................................................................... 8-4
8.4 Sliding Door Models ....................................................................................... 8-4
8.4.1 Removing/Installing Sliding Doors .......................................................................8-4
8.4.2 Adjusting Door Spring Tension ............................................................................8-5
8.4.3 Torpedo Spring Adjustment ................................................................................8-5
8.4.4 Removing/Installing Flat Top Bottle Cooler Doors .................................................8-5
8.4.5 Removing/Installing Slant Top Bottle Cooler Doors ...............................................8-5
8.5 Drawer & Shelf Slides .................................................................................... 8-5
8.5.1 Shelving Adjustment ..........................................................................................8-5
8.5.2 Drawer Divider Adjustment .................................................................................8-6
8.5.3 Cleaning/Lubricating Drawer Extenders ...............................................................8-6
8.6 Replace Door & Drawer Gasket ....................................................................... 8-6
8.7 Replace Door Handle ..................................................................................... 8-7
8.8 Locks ............................................................................................................ 8-7
8.9 Custom Overlay Panels................................................................................... 8-7
9.0 REPLACEMENT PARTS ..................................................................................... 9-1
9.1 Refrigeration Module (BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC Model Series) ... 9-1
9.2 Refrigeration Module (BBSLP Model Series) ...................................................... 9-4
9.3 Refrigeration Module (DZS60 Model Series) ..................................................... 9-7
9.4 Refrigeration Module (DZS36 Model Series) ....................................................9-10
9.5 Refrigeration Module (DDS60-IR, DDS84-IR, DDS108-IR Model Series) .............9-13
9.6 Fan Motor Assembly Parts (Self-Contained Model Series) .................................9-16
9.7 Low Profile Evaporator Parts (BBSLP Model Series) ..........................................9-17
9.8 Remote Evaporator Parts (BBR, BBRN, PTR, SDBR & BBRLP Model Series) ........9-18

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Table of Figures
Figure 1-1. Information Plate for Self-Contained Units ........................................................ 1-1
Figure 1-2. Information Plate for Remote Units .................................................................. 1-1
Figure 6-1. Sealing Compound at Wiring Pass-through ....................................................... 6-1
Figure 6-2. Floor Drain .................................................................................................... 6-1
Figure 6-3. Evaporator Condensate Trap ........................................................................... 6-1
Figure 6-4. Remove Condensing Unit Bracket .................................................................... 6-2
Figure 6-5. Removing Refrigeration Deck .......................................................................... 6-2
Figure 6-6. Remote Drain Tube ........................................................................................ 6-2
Figure 6-7. Service Valves ................................................................................................ 6-3
Figure 6-8. Removing Evaporator Fan Panel ...................................................................... 6-4
Figure 6-9. Check for Obstructions.................................................................................... 6-4
Figure 6-10. Fan Mounting Hardware ................................................................................ 6-7
Figure 7-1. BBR24 Wiring Diagram ................................................................................... 7-2
Figure 7-2. BBR48, BBR72, BBR96 Wiring Diagram ............................................................ 7-3
Figure 7-3. BBS36, BBS60, BBS84, BBS108 Wiring Diagram ................................................ 7-4
Figure 7-4. BBSN32, BBSN52, BBSN72, BBSN92 Wiring Diagram ......................................... 7-5
Figure 7-5. BBRN Wiring Diagram ..................................................................................... 7-6
Figure 7-6. BBRN60 and BBRN80 Wiring Diagram .............................................................. 7-7
Figure 7-7. PTS Wiring Diagram ....................................................................................... 7-8
Figure 7-8. PTR Wiring Diagram ....................................................................................... 7-9
Figure 7-9. DDS, DDC Wiring Diagram .............................................................................7-10
Figure 7-10. BBRLP Wiring Diagram .................................................................................7-11
Figure 7-11. Attach Probe to Bracket ...............................................................................7-15
Figure 7-12. Temperature Probe and Bracket ...................................................................7-16
Figure 7-13. Interior LED Light ........................................................................................7-17
Figure 8-1. Door Removal ................................................................................................ 8-1
Figure 8-2. Hinge Removal............................................................................................... 8-2
Figure 8-3. Hinge Installation ........................................................................................... 8-2
Figure 8-4. Door Brackets ................................................................................................ 8-2
Figure 8-5. Removing Front Panel..................................................................................... 8-3
Figure 8-6. Bearing and V-Block ....................................................................................... 8-3
Figure 8-7. Door Hinges................................................................................................... 8-3
Figure 8-8. Installing V-Block ........................................................................................... 8-4
Figure 8-9. Installing Door ............................................................................................... 8-4
Figure 8-10. Removing/Installing Sliding Door ................................................................... 8-4
Figure 8-11. Door Track................................................................................................... 8-5
Figure 8-12. Shelf Locking Mechanism .............................................................................. 8-5
Figure 8-13. Removing/Installing Drawer .......................................................................... 8-6
Figure 8-14. Custom Panel ............................................................................................... 8-7

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Table of Tables
Table 6-1. System Operating Pressures ............................................................................. 6-3
Table 6-2. Compressor Data............................................................................................. 6-6
Table 7-1. Electrical Specifications .................................................................................... 7-1
Table 7-2. Load Operation Modes ....................................................................................7-12
Table 7-3. Controller Where-Used Table ...........................................................................7-12
Table 7-4. Factory Temperature Settings..........................................................................7-12
Table 7-5. Temperature – Resistance Values ....................................................................7-16
Table 8-1. Door Hinges.................................................................................................... 8-1

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1.0 General Information

1.1 Use of Service Manual

This service manual is intended for use by a
qualified service technician. It is provided as a
guide to diagnose and repair service issues for the
product models listed on the cover.
If you have any questions or require additional
assistance, contact Perlick Customer Service during
regular hours of operation.

1.2 Model Families

This manual contains specific instructions for
servicing the Perlick Back Bar commercial
refrigeration products, which include the following
families:
SELF-CONTAINED REMOTE
BBS BBR
BBSN BBRN
PTS PTR
DZS SDBR
SDBS SDPR Figure 1-1. Information Plate for Self-Contained Units
SDPS BBRLP
BBSLP
DDC
DDS
The model and serial numbers can be found on the
left or right hand wall of the refrigerated space.
See Figure 1-1 and Figure 1-2.

Figure 1-2. Information Plate for Remote Units

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2.0 Safety Information

• A nitrogen purge should be utilized when
2.1 Refrigerant HFC-134a brazing.
All self-contained models covered in this service • Flux must not be used on any brazed joints.
manual are manufactured using refrigerant HFC-
134a. Anytime a Perlick Commercial Refrigeration System
is being serviced:
2.2 Potential Problems with HFC-134a • It is recommended that the drier be changed
using the exact same style and size within
HFC-134a compressors are manufactured with a the system to avoid possible charge problems
synthetic based ester oil charge. or contaminant issues.
• The hygroscopic (water attraction) property
of ester oil is many times greater than that of 2.3 Service Manual Safety Labels
the mineral oils previously used with CFC-12.
PLEASE READ all instructions completely before
• High system moisture causes the formation attempting to service the unit. Take particular note
of acids and alcohol, which can damage the of the DANGER, WARNING and CAUTION
compressor. information in this manual. The information is
• Systems or components of the refrigeration important for the safe and efficient service,
system should not be left open to operation and care of the Perlick unit.
atmosphere for more than (15) minutes at
any time as humidity from the air will enter
the system and be absorbed by the oil. HAZARD!!
To ensure system dehydration: Indicates hazardous situation that will result
in death or serious injury if not avoided.
• System should be evacuated to a level less
than 250 microns
• When isolated, shall not exceed 500 microns
for a minimum of 10 minutes. Indicates hazardous situation that may
result in death or serious injury if not
• Vacuum pump oil must never be allowed to avoided.
enter the refrigeration system.
• No leak detection dyes are authorized for use
within any Perlick Commercial Refrigeration
Products. Caution indicates hazardous situation that
could result in minor or moderate injury and
• Use of these materials will void complete property damage.
system warranty and place the burden on the
service company for down-line service issues.
Cleanliness of the system is extremely important.
Caution without symbol indicates unsafe practice
• The presence of residue (Chlorinated or situation that could result in property damage only.
greasy residues, mineral oil, or impurities)
can lead to capillary tube restrictions, oil
return problems and compressor damage.

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3.0 Troubleshooting Guide – Refrigeration System

Use this diagnostic guide to identify issues and to locate applicable instructions within this service manual.
This diagnostic guide can be used for any of Perlick’s Back Bar Refrigeration Products.

ELECTROCUTION HAZARD!!
Never attempt to repair or perform
maintenance on the unit until the Main
electrical power has been disconnected.

PROBLEM CAUSE SOLUTION

Refrigerator does not run. No power to the unit. Check circuit protection devices. Fuses,
breakers, GFI).
Restore power to unit.
Refer to information plate. See Section 1.0
and Table 7-1.
Incorrect control settings or faulty control. Return to factory settings (see Sections
7.5.1 and 7.5.2) or replace control.
Refrigerator is too warm. Power
No power to unit. Restore power to unit.
Refer to information plate. See Section 1.0
and Table 7-1.
Incorrectly wired internal wiring Verify wiring per wiring diagram. See
connections. Section 7.2.
Reconnect wires if needed.
Fans
Evaporator fan is not running. Refer to Evaporator fan is not running
Coils
Evaporator coil has iced over. Remove ice. See Section 6.5
Condensing coil is not clean. Clean with soft brush and vacuum.
Fins are bent or damaged. Straighten fins.
Control
No power to control. Refer to Control not functioning
Control is not calling for cooling. Refer to Control not functioning
Probe failure. Refer to Table 7-5 for resistance values.
Replace probe if needed. See Section
7.5.4.

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PROBLEM CAUSE SOLUTION

Probe is not connected to the control. Reconnect probe. See Section 7.5.4.

Refrigerator is too warm. Air Infiltration

(continued)
Sealing compound does not form a Refer to Section 1.1.
complete seal.
Door gasket is damaged or out of place. Refer to Sections 1.1 and 8.6.
Condensate drain line/air trap is not Reposition in loop. See Figure 6-3.
positioned properly.

Refrigerator is too cold. Incorrect control settings. Return to factory settings.

See Sections 7.5.1 and 7.5.2.
Probe failure. Refer to Table 7-5 for resistance values.
Replace probe if needed. See Section
7.5.4.
Control failure. Refer to Troubleshooting Guide – Electrical
System
Refrigerator runs Condensing coil is dirty. Clean with soft brush and vacuum.
continuously.
Incorrect control settings. Return to factory settings.
See Sections 7.5.1 and 7.5.2.
Probe failure. Refer to Table 7-5 for resistance values.
Replace probe if needed. See Section
7.5.4.
Evaporator coil has iced over. Remove ice per Section 6.5.
Sealing compound does not form a Refer to Section 1.1.
complete seal.
Door gasket is damaged or out of place. Refer to Section 1.1 and 8.6.
Condensate drain line/air trap is not Reposition in loop. See Figure 6-3.
positioned properly.
Extreme ambient conditions. Refer to Section 6.8.

Refrigeration/Charge level is too low. Check for leaks, repair, and recharge per
Section 6.13 and 6.16.
Water on the floor outside High ambient temperature and high Ensure doors close completely.
of unit. ambient humidity conditions coupled with
frequent door opening.

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PROBLEM CAUSE SOLUTION

Condensate pan overflowing. Remove excess water.
Check for the following:
• Air infiltration. See Section 6.1.
• Doors close completely and seals are
intact. See Section 8.6.
• Ice buildup. See Section 6.5.
• Unit is running properly. Repair if
needed.
Water on the floor outside Unit is not level. Unit must be level front-to-back and side-
of unit. to-side for water to drain properly.
(continued)
Sealing compound does not form a Refer to Section 1.1.
complete seal.
Door gasket is damaged. Refer to Sections 1.1 and 8.6.

Remote ONLY: Floor drain plumbed Check to make sure drain path makes
incorrectly. sense. Refer to installation manual.

Evaporator coil has iced over. Remove ice. Refer to Section 6.5

Water on the floor inside Evaporator pan and/or drain line restricted. Remove restriction.
of unit.
Unit is not level. Unit must be level front-to-back and side-
to-side for water to drain properly.

Evaporator coil has iced over. Remove ice. Refer to Section 6.5

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4.0 Troubleshooting Guide – Electrical System

PROBLEM CAUSE SOLUTION

Compressor is not No power to condensing unit. Check condensing unit is plugged in.
running. Check power at internal receptacle.

No call for cooling from control. Check control settings or for bad control.

Incorrectly wired connections in Verify wiring per wiring diagram, Section

condensing unit. 7.2. Reconnect wires if needed.

Incorrect control settings. Return to factory settings.

See Sections 7.5.1 and 7.5.2.

No power to compressor. Restore power to unit.

Refer to information plate. See Section
1.2 and Table 7-1

Faulty control. Refer to Control not functioning.

Starting device is not operational (start Replace compressor electrical

relay/capacitor). components.

Faulty compressor. Replace compressor per Section 6.14.

Condenser fan is not No power to fan Restore power to unit.

running. Refer to information plate. See Section
1.0 and Table 7-1

Incorrectly wired harness. Verify wiring per wiring diagram, Section

7.2. Reconnect wires if needed.

Fan is obstructed. Remove obstructions.

Fan still does not run. Replace condenser fan per Section 6.13.

Evaporator fan is not No power to evaporator fan motor. Restore power to unit.
running. Refer to information plate. See Section
1.0 and Table 7-1

Fan is obstructed. Remove obstruction.

Incorrectly wired harness. Verify wiring per wiring diagram, Section

7.2. Reconnect wires if needed.

If Evaporator fan is still not running… Replace evaporator fan per Section 6.13.

BBSLP series ONLY: No power to/from If no power: restore power, replace. Refer
DC inverter/driver (12V). to Section 1.1.

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PROBLEM CAUSE SOLUTION

Control not functioning No power to unit. Restore power to unit.
Refer to information plate. See Section
1.0 and Table 7-1

Incorrectly wired harness. Verify wiring per wiring diagram, Section

7.2. Reconnect wires if needed.

No call for cooling. Replace controller

Lights not functioning Light switch in off position. Turn on light switch.

No power to DC driver. See unit info plate for voltage.

Check output of DC driver (12V).

No power to light switch. (12V) Check wiring back to DC driver, replace if

needed.

Incorrectly wired lighting switch. Verify wiring per wiring diagram, Section
7.2. Reconnect wires if needed.

No power to LED strips? (12V) Check wiring backwards to light switch.

Faulty LED strip Replace LED strip.

Light stays on when Manual switch is on. Turn off manual switch.
door is closed.
Eliwell Control: LED Probe 1 error. Reading out-of-range of Check probe connections to control.
Controller display is operating values.
flashing “E1” Check probe resistance readings per
Table 7-5.
Check probe wiring.
Replace probe per Section 7.5.3.
Eliwell Control: LED Probe 1 HIGH temperature alarm.
Controller display is
Control
flashing “AH1”
Incorrect control settings. Return to factory settings.
See 7.5.1 and 7.5.2.
Power
Incorrectly wired harness. Verify wiring per wiring diagram,
Section 7.2. Reconnect wires if needed.
Fans
Evaporator fan is not running. Refer to Evaporator fan is not running.
Coils
Evaporator coil has iced over. Remove ice. See Section 6.5

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PROBLEM CAUSE SOLUTION

Eliwell Control: LED Coils
Controller display is (continued)
flashing “AH1” Condensing coil is not clean. Clean with soft brush and vacuum.
(continued)
Fins are bent or damaged. Straighten fins.
Probe
Probe is not connected to control. Reconnect probe.
See Section 7.5.4.
Air Infiltration
Sealing compound does not form a Refer to Section 1.1.
complete seal.
Door gasket is damaged or not seated Refer to Section 1.1 and 8.6.
properly.
Condensate drain line/air trap is not Reposition in loop.
positioned properly. See Control not functioning.
Refrigeration/Charge level is Check for leaks, repair, and recharge.
too low. See Section 6.13 and 6.16.
This is a critically charged system,
recharging should only be done
when all other options have been
thoroughly checked.

Eliwell Control: LED Probe 1 LOW temperature alarm.

Controller display is
flashing “AL1” Incorrect control settings. Return to factory settings.
See Sections 7.5.1 and 7.5.2.
Probe failure. Refer to Table 7-5 for resistance values.
Replace probe if needed.
See Section 7.5.4.
Control failure. Refer to Control not functioning
Dixell Control: LED Probe failure. Contact dealer.
Controller display is
flashing “P1”. Probe disconnected from control. Plug in probe connector.

Dixell Control: LED Internal compartment has exceeded

Controller display is the high temperature alarm preset value
flashing “HA”. Maximum for over 30 minutes.
temperature alarm.

Control
Incorrect control settings. Return to factory settings.
See Sections 7.5.1 and 7.5.2.

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PROBLEM CAUSE SOLUTION

Dixell Control: LED Power
Controller display is
Incorrectly wired harness and/or Verify wiring per wiring diagram,
flashing “HA”. Maximum internal wiring connections. Section 7.2. Reconnect wires if needed.
temperature alarm.
(continued) Fans
Evaporator fan is not running. Refer to Evaporator fan is not running
Coils
Evaporator coil has iced over. Remove ice per Section 6.5.
Condensing coil is not clean. Clean with soft brush and vacuum.
Fins are bent or damaged. Straighten fins.
Probe
Probe is not connected to the control. Reconnect probe per Section 7.5.4.
Air Infiltration
Sealing compound does not form a Refer to Section 1.1.
complete seal.
Door gasket is damaged or out of place. Refer to Section 1.1 and 8.6.
Condensate drain line/air trap is not Reposition in loop. See Figure 6-3.
positioned properly.

Refrigeration/Charge level is Check for leaks, repair, and recharge

too low. per Section 6.13 and 6.16.
This is a critically charged system,
recharging should only be done
when all other options have been
thoroughly checked.
Dixell Control: LED Internal compartment has exceeded the
Controller display is low temperature alarm preset value for
flashing “LA”. Minimum over 30 minutes.
temperature alarm.
Incorrect control settings. Return to factory settings.
See 7.5.1 and 7.5.2.
Probe failure. Refer to Table 7-5 for resistance values.
Replace probe if needed. See Section
7.5.4.
Control failure. Refer to Control not functioning

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5.0 Troubleshooting Guide – Doors, Drawers and Shelving

PROBLEM CAUSE SOLUTION

Key won’t come out Key not in proper position. Rotate key to the proper position and
after door is locked. remove.
Sliding doors not Replace spring and/or torpedo assembly. Refer to Section 8.4.3.
closing.
Hinge problems, door Improper door mounting Verify proper mounting. Refer to
falling off. Section 8-4.
Excessive wear Replace worn parts.
Refer to Section 8-4.
Door handles falling off Improper handle mounting Verify proper mounting. Refer to diagram.

Excessive wear Replace worn parts. Refer to diagram.

Condensation on glass High ambient temperature, high humidity Refer to Section 6.7.
doors. and environmental conditions.
Frequent door/drawer opening. Refer to Section 8.1.

Cabinet temperature too low. Adjust temperature. Refer to Table 7-4.

Factory Temperature Settings.

Sliding doors dragging Debris in track. Remove doors

or binding Clean tracks and lube with NSF
approved food grade lube.

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6.0 Refrigeration System Repair Instructions

STEP 3. Silicone Seal (RTV type)
6.1 Air Infiltration
Check for complete silicone seal of:
Air infiltration can occur in several locations.
• Joint where rear wall meets ceiling
Note: Unit may manifest longer than normal run • Around evaporator coil compartment
times caused by the additional loads that
air infiltration presents. STEP 4. Floor Drain

Signs of air infiltration include: Check that interior floor drain plug is in place if not
plumbed to external drain and completely
• Presence of water, moisture or ice tightened. Figure 6-2.
• Condensation on glass or metal surfaces Check that the evaporator condensate trap is
looped and full of water. Figure 6-3.
STEP 1. Door Gaskets
Check door gaskets for rips, cracks, or other
damage.
The door gasket should be pushed in firmly and lay
flat.
Ensure gasket forms a complete seal around door.

STEP 2. Sealing Compound

Sealing compound is used to seal wiring and line
set pass-through between the condenser and the
evaporator compartments. See Figure 6-1.
Check for voids and ensure sealing compound
completely fills the space.
Figure 6-2. Floor Drain

Figure 6-1. Sealing Compound at Wiring Pass-through

Figure 6-3. Evaporator Condensate Trap

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6.2 Slide Out the Refrigeration Deck

STEP 1.
Remove grille by removing 1 Phillips head screw at
the top center grille and 2 at the bottom edge.

STEP 2.
Remove square bracket around the front of
condensing unit by removing 6 Phillips screws and
2 hex head bolts. Figure 6-4
Pull the square bracket straight out.

Figure 6-5. Removing Refrigeration Deck

6.3 Plumbing for Remote Drain

STEP 1.
Remove panel to gain access to the evaporator
drip pan.

STEP 2.
Attach drain tube provided. See Figure 6-6.

Figure 6-4. Remove Condensing Unit Bracket

STEP 3.
The condensing unit/refrigeration deck can now be
pulled straight out. Figure 6-5
Pull slowly and carefully to avoid damaging the
copper line set.
• The copper line set is coiled with enough
additional line to allow condensing unit to be
removed from the cabinet.
• Do not place undue stress on copper lines
when removing condensing unit.
Figure 6-6. Remote Drain Tube
• Damage/kinking of lines may occur if they
are forcibly handled.

Must be hooked up to an external floor drain, not

floor inside unit or floor under unit.

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6.4 System Operating Pressures Service valve positions are as follows:

Note: To check operating pressures, you must Fully Left Back seated with flow from
refrigeration system closed.
gain access to the service valves. See
Section 6.4.1.

Values in Table 6-1 represent a range of normal

pressures. The measured pressure can vary
depending on ambient conditions and at the point
at which unit is in the refrigeration cycle.
Table 6-1. System Operating Pressures Middle Allows flow from the refrigeration
system to the service port.
RUNNING PRESSURE
Low Side 15-20 PSIG
High Side 120-180 PSIG

6.4.1 Service Valves

STEP 1.
Fully Right Front seated with flow to the service
Remove the refrigeration deck (see Section 6.2), port closed.
See Figure 6-5.

STEP 2.
Remove black caps. See Figure 6-7.

STEP 3. Recording pressure

When installing gauges:
1. Initially purge manifold set with refrigerant
type used in unit. This avoids introduction of
air into system.
2. Crack valve off back seat position to read
pressures.
3. Allow unit to run for 5 minutes and stabilize
before recording pressures.
When disconnecting hoses:
4. Initially back seat the high side service valve.
5. Open manifold on gauges to place high side Figure 6-7. Service Valves
liquid back into system and equalize gauges.
6. Then back seat low side service valve and
remove gauges.

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6.5 De-Ice Blocked Evaporator Coil – STEP 6.

Self-Contained Models Reverse steps 1 through 3 to close the evaporator
fan panel.
STEP 1.
Remove shelves and pilaster from refrigerator 6.6 Air Flow Obstructions
section nearest the evaporator coil. The unit must have free air flow to front grille to
operate properly.
STEP 2.
Restricted air flow results in high head pressures
Remove Evaporator Fan panel by removing 7 and reduction in efficiency due to longer run times.
Phillips head screws from perimeter of panel. See
Figure 6-8. Proper air flow around condensing unit and
evaporator is necessary for efficient operation.
• Never obstruct air flow in and out of
condensing unit.
• The front grille must be free from
obstructions, dust, and debris.
• Never obstruct air flow to Evaporator Fan.
• Make sure higher temperature ambient air
from another unit is not directed to
condenser coil (i.e. another condensing unit
directly across from the unit).
• Never place items in the area behind Product
Side Guard/Handle. See Figure 6-9.
Figure 6-8. Removing Evaporator Fan Panel

STEP 3.
Supply Air
Pull the handle and panel straight out from inner
wall. The panel and connected fan can be placed Plenum
on floor of cabinet.

STEP 4.
Using a fan or heat gun to gently direct warm air
over ice to remove. Product
Guard
Air Intake

DO NOT use any tools to chip at or physically

Figure 6-9. Check for Obstructions
remove ice!

STEP 5. When ice has been removed:

Check sealing compound. Re-forming, if necessary,
to close any gaps around wire harness and piping.
Check for other potential sources of air infiltration.
See Section 6.1.

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6.7 Clean Condenser Coil 6.8 Ambient Temperature

High ambient temperature and high humidity
conditions may result in performance issues and/or
ELECTROCUTION HAZARD!! refrigeration system failure.
Never attempt to repair or perform
The unit must be protected from precipitation.
maintenance on the unit until the Main
electrical power has been disconnected. Do not subject to direct solar load.

Perlick’s warranty does not cover cleaning of Under extreme temperature and/or relative
condenser. humidity conditions the front face, gasket and/or
glass door may show signs of condensation. When
The condenser is located directly behind the front temperature and/or relative humidity conditions
grille. See Figure 6-4. return to normal condensation will disappear.
Condenser coils that are covered with dust and
debris restrict air flow. This results in high head
pressures and lower efficiency due to longer run
times.
Use soft brush and vacuum to clean coil every 90
days, or more often if conditions require.

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6.10 Compressors and Condensing Unit

Table 6-2. Compressor Data
START WINDING RUN WINDING
MODEL RESISTANCE RESISTANCE
/FAMILY HP WIRING Ω AT 77°F Ω AT 77°F RUN/START
BBS36 1/5 RSIR 8.85 3.85 12.70
BBS60 1/4 CSIR 4.15 1.55 5.70
BBS84 1/3 CSIR 3.87 1.04 4.91
BBS108 1/3 CSIR 3.87 1.04 4.91
BBSN32 1/5 RSIR 8.85 3.85 12.70
BBSN52 ¼ CSIR 4.15 1.55 5.70
BBSN72 1/3 CSIR 3.87 1.04 4.91
BBSN92 1/3 CSIR 3.87 1.04 4.91
PTS36 1/5 RSIR 8.85 3.85 12.70
PTS60 1/4 CSIR 4.15 1.55 5.70
PTS84 1/3 CSIR 3.87 1.04 4.91
DZS36 1/5 RSIR 8.85 3.85 12.70
DZS60 1/4 CSIR 4.15 1.55 5.70
SDBS60 1/4 CSIR 4.15 1.55 5.70
SDBS108 1/3 CSIR 3.87 1.04 4.91
SDPS60 1/4 CSIR 4.15 1.55 5.70
BBSLP36 1/5 RSIR 8.85 3.85 12.70
BBSLP60 ¼ CSIR 4.15 1.55 5.70
BBSLP84 1/3 CSIR 3.87 1.04 4.91
BBSLP108 1/3 CSIR 3.87 1.04 4.91
DDC68 1/4 CSIR 4.15 1.55 5.70
DDC92 1/3 CSIR 3.87 1.04 4.91
DDS36 1/5 RSIR 8.85 3.85 12.70
DDS60 1/4 CSIR 4.15 1.55 5.70
DDS84 1/3 CSIR 3.87 1.04 4.91
DDS108 1/3 CSIR 3.87 1.04 4.91

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STEP 2.
6.12 Replace Condenser Fan Motor
Cut 2 zip ties holding wire harness to top of the
STEP 1. refrigeration module.
Remove Refrigeration Deck. See Section 6.2. STEP 3.
STEP 2. Disconnect evaporator fan wire leads from main
wiring harness.
Unplug the fan power cord from beneath electrical
box on compressor. STEP 4.
STEP 3. Remove sealing compound from top and bottom of
wire pass-through located inside evaporator box
Remove fan motor assembly by removing 4 Phillips and inside of machine compartment.
head screws that hold the fan bracket.
STEP 5.
Remove shelving from unit, as well as shelf bracket
on left wall.

STEP 6.
Remove 7 screws holding evaporator fan panel to
unit. Figure 8-7

STEP 7.
Tip evaporator fan assembly down and remove
from unit. Pull evaporator fan wires up though the
top of the machine compartment.

STEP 8.
Figure 6-10. Fan Mounting Hardware
Remove 8 screws to separate front and back of
STEP 4. evaporator fan panel.
Install new fan motor assembly by attaching the
bracket with 4 screws.

STEP 5.
Install refrigeration deck by reversing steps in
section 6.2.

6.13 Replace Evaporator Fan Motor –

Self-Contained Models
STEP 1.
Remove grille by removing 3 Phillips head screws,
one at the top center and two at the bottom edge.

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through the point of leak. Find source of the

leak and correct it!
• The use of an electronic leak detector is
STEP 9.
highly encouraged.
Remove 8 fan mounting screws. • If the entire charge has leaked out of the
unit, the sealed system should be pressurized
with 200 lbs. of dry nitrogen and tracer
refrigerant. Then use an ultrasonic leak
detector or a soap and water solution to
pinpoint the location of the leak.
• Be certain to check all brazed connections
thoroughly for leaks. Look for spots where
the sealed system components might have
been worn through by structural or cabinet
components.
• Check the service ports thoroughly for leaks
as well.

STEP 10. 6.16 Recharge Procedure

Evaporator fan motor can now be replaced. STEP 1.
Evaporator fan motor should only be replaced with
Perlick OEM parts. Check that the system been properly installed,
pressure tested, and evacuated.
STEP 11.
STEP 2.
Reverse steps 1-9 to close the unit.
Condenser and evaporator must be clean.
6.14 Replace Compressor Evaporator fan and condenser fan blades must be
able to move the correct amount of air.
To gain access to compressor, follow instructions
in Section 6.2. STEP 3.
Compressor should only be replaced with Perlick Before installing gauges, vent hoses and manifold
OEM parts. with refrigerant type used in unit. This avoids
introduction of air into system.
Always replace drier when replacing compressor.
Continue to next page…
6.15 Leak Detection
If during a check of operating system pressures, it
is determined that refrigerant level is low, you
must perform a leak test.
• Do not recharge a system without first
determining where original refrigerant charge
exited the sealed system!
• Placing a system that has lost refrigerant
under a vacuum without first repairing the
leak will draw contaminants into the system

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STEP 4. Completely reclaim existing refrigerant in

accordance with EPA regulations and thoroughly
Service valve positions are as follows: evacuate the system.
Fully Left Back seated with flow from After evacuating the system:
refrigeration system closed. 1. Break vacuum with refrigerant.
2. Purge system through the high side until a
nominal amount of refrigerant is purged out
of the low side.
3. Then “weigh in” the correct total charge into
system.
Middle Allows flow from the refrigeration
system to the service port. 6.17 Replace compressor starting
device – Self-contained models
STEP 1.
Completely slide out refrigeration deck. See
Section 6.2.

STEP 2.
Fully Right Front seated with flow to the
service port closed. Pry open gray cover. Starting device is now
accessible.

STEP 5.
Charge level is listed on unit information plate.

Once charge level has been set, avoid installing

gauges as part of regular service. System should
be kept sealed.
Overload device and capacitor are also accessible.
Do not “top off” or add refrigerant to an unknown
existing charge.
Starting device

Return to Table of Contents Refrigeration System Repair Instructions Page 6-9

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7.0 Electrical System Repair Instructions

7.1 Electrical Specifications

Verify adequate power is supplied.
Table 7-1. Electrical Specifications
Unit Type Model Number Running Load Amps Electrical Supply Electrical Connection
Self-Contained BBS36 3.2 120 VAC/60 Hz/1 Ph Cord Connected
BBS60 5.5
BBS84 6.3
BBS108 6.3
BBSLP36 3.0
BBSLP60 5.3
BBSLP84 6.7
BBSLP108 6.7
BBSN32 3.2
BBSN52 5.5
BBSN72 6.3
BBSN92 6.3
DDS36 3.2
DDS60 5.5
DDS84 6.3
DDS108 6.3
DDC68 5.5
DDC92 6.3
DZS36 3.2
DZS60 5.5
PTS36 3.2
PTS60 5.5
PTS84 6.3
SDBS60 5.5
SDBS108 6.3
SDPS60 5.5
Remote BBR24 1.1 120 VAC/60 Hz/1 Ph Hard Wired
BBR48 1.6
BBR72 2
BBR96 2.5
BBRLP48 1.6
BBRLP72 2
BBRLP96 2.5
BBRN40 1.6
BBRN60 2
BBRN80 2.5
PTR48 1.6
PTR72 2
SDBR48 1.6
SDBR96 2.5
SDPR48 1.6
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7.2 Wiring Diagrams

Figure 7-1. BBR24 Wiring Diagram

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Figure 7-2. BBR48, BBR72, BBR96 Wiring Diagram

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Figure 7-3. BBS36, BBS60, BBS84, BBS108 Wiring Diagram

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Figure 7-4. BBSN32, BBSN52, BBSN72, BBSN92 Wiring Diagram

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Figure 7-5. BBRN Wiring Diagram

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Figure 7-6. BBRN60 and BBRN80 Wiring Diagram

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Figure 7-7. PTS Wiring Diagram

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Figure 7-8. PTR Wiring Diagram

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Figure 7-9. DDS, DDC Wiring Diagram

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Figure 7-10. BBRLP Wiring Diagram

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7.3 Load Operation Modes

Table 7-2. Load Operation Modes
LOAD COOLING MODE OFF MODE DEFROST MODE
Compressor Energized De-Energized De-Energized
Condenser Fan Energized De-Energized De-Energized
Evaporator Fan Energized Energized Energized
Mullion Heaters Energized Energized Energized
Eliwell Controller Display
No icon
illuminated
Dixell Controller Display
No icon
illuminated

7.4 Electronic Controller

Note: The digital readout is monitoring true air Dixell Controller

temperature, not product temperature.

Table 7-3. Controller Where-Used Table

Controller Type Build Date
Eliwell Beginning 9/19/2016
Dixell 4/1/2013 to 9/16/2016

Eliwell Controller
To view set point, press and release SET key.
Refer to Table 7-4 for factory set point.
To change set point value, press and hold SET key
for at least 2 seconds. The set point value will be
displayed along with a blinking “°C” or “°F” LED.
Release the SET key and then use up or down
arrows within 10 seconds to change the set point.

Press and release controller set key to display The new set point will be memorized by either
‘Machine Status’ menu and ‘SEt’ label. pressing SET key again or by waiting 10 seconds.

Press and release the set key again to display the 7.5 Factory Set Point
current set point.
Table 7-4. Factory Temperature Settings
Refer to Table 7-4 for factory set point.
To adjust controller set point, press up and down Refrigerator White Wine Red Wine
arrow keys within 15 seconds. Model °F (°C) °F (°C) °F (°C)

Press set key once for controller to memorize new BBS, BBSN
set point. PTS, DZS
36 45 60
SDBS, SDPS
Be sure to allow 24 hours between temperature (2.2) (7.2) (15.5)
BBSLP, DDC
controller adjustments. DDS

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7.5.1 Dixell Controller: Reset Factory Parameter

Settings
Contact Perlick.

7.5.2 Eliwell Controller: Reset Factory

Parameter Settings
Contact Perlick.

7.5.3 Replacing Control Module

7.5.3.1 Removing Dixell Controller

Tools required STEP 4.

Cut 2 zip ties holding wire harness to top of the
refrigeration module.

STEP 1.
Remove the grille by removing 3 Phillips head
screws, one at the top center and two at the
bottom edge.

STEP 2.
Remove 2 screws holding control cradle to unit.

STEP 5.
Disconnect evaporator fan wire leads from the
main wiring harness.

STEP 3.
Remove clips holding the controller to the cradle.
Control cradle will slide freely from the controller.

Do not attempt to reuse the old wiring harness.

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STEP 9.
STEP 6.
Remove green probe connector from controller.
Disconnect mullion heater wire leads from the
main wiring harness.

STEP 10.
STEP 7. Remove controller assembly from the unit.
Disconnect DC driver leads from the main wiring STEP 11.
harness.
Remove shelving and pilaster from the unit wall.

STEP 12.
Remove evaporator fan panel. See Figure 6-8.

STEP 13.
Remove screw holding probe bracket to the unit.

STEP 8.
Remove main wiring harness by disconnecting
Molex connector from molded receptacle.

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STEP 14. STEP 2.

Remove screw holding probe “mass” to the probe Attach probe and mass onto probe bracket with
bracket and remove the probe. screw.

STEP 3.
Use pliers if needed to secure probe notch to sheet
metal probe bracket. See Figure 7-11.
Crimp gently to avoid damaging the probe. The
notch in the probe body should fit into the bracket
slot to encapsulate the probe into stainless steel
sleeve.

STEP 15.
Remove sealing compound from top of wire pass-
through (inside evaporator box).
Figure 7-11. Attach Probe to Bracket
STEP 16.
STEP 4.
Remove sealing compound from bottom of wire
pass-through (inside condenser compartment). Attach the bracket/probe assembly to the bottom
of the evaporator box with screw.
STEP 17.
STEP 5.
Pull probe out through the bottom of the
evaporator box. Replace sealing compound at top of wire pass-
through (inside evaporator box). Verify a complete
STEP 18. seal around the wire harness and pass-through
hole.
Discard Dixell probe assembly.
7.5.3.2 Installing Eliwell Controller STEP 6.
Replace the evaporator fan panel.
Tools required
STEP 7.
Sealing Compound
Cable ties Replace the sealing compound at bottom of wire
pass-through (inside condenser compartment).
Verify a complete seal around the wire harness and
pass-through hole.

STEP 1. STEP 8.
Feed Eliwell probe through the bottom of the Reverse this instruction to connect the replacement
evaporator box. wire harness/controller/bracket assembly.

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7.5.4 Temperature Probe 7.6 LED Lighting

Each refrigerated zone has one 10K ohm NTC probe,
which senses compartment temperature. Sensing 7.6.1 Replace LED Light Strip
probe is located behind evaporator fan panel.

Temperature ELECTROCUTION HAZARD!!

Probe Never attempt to repair or perform
maintenance on unit until main electrical
power to the unit has been disconnected!
Bracket

Tools required

STEP 1.
Open door or remove upper drawer. See Figure
8-13.
Figure 7-12. Temperature Probe and Bracket STEP 2.
See Table 7-5 for temperature to resistance values Using a flat blade screwdriver, carefully pry off the
when troubleshooting probe or temperature issues. lens cover. See Figure 7-13.
Table 7-5. Temperature – Resistance Values STEP 3.
TEMPERATURE TEMPERATURE RESISTANCE
(°C) (°F) (OHMS) Remove two screws securing LED light to housing.
-30 -22 111300 STEP 4.
-25 -13 86430
-20 -4 67770 Unplug the LED from the wiring harness.
-15 5 53410
STEP 5.
-10 14 42470
-5 23 33900 Plug new LED into harness and secure to housing
0 32 27280 using screws removed in step 2.
5 41 22050 STEP 6.
10 50 17960
15 59 14690 Snap LED cover into place.
20 68 12090
25 77 10000
30 86 8313
35 95 6940
40 104 5827
45 113 4911
50 122 4160
55 131 3536
To replace temperature probe, refer to section 7.5.3.
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If not within range printed on the part, replace the

part.

STEP 3.
Disconnect DC driver leads from the main wiring
harness.

Figure 7-13. Interior LED Light

7.7 Replace DC Driver/Inverter

STEP 1.
Locate DC Driver/Inverter on ceiling of
refrigeration compartment.

STEP 4.
Use reverse procedure to install replacement DC
driver/Inverter.

STEP 2.
Check voltage.

Return to Table of Contents Electrical System Repair Instructions Page 7-17

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8.0 Service Instructions - Doors, Drawers, and Shelving

8.1 Proper Door and Drawer Usage STEP 1.

Note: Improper use of doors and drawers can Support the door in the open position as shown
allow extra heat into unit causing extended in Figure 8-1. Remove the hinge pin.
compressor run times.
• Ensure door or drawers are closed
completely and are not left open for a long
duration of time. The door can bounce back
open slightly and appear closed.
• Ensure the unit is level.
• Ensure doors and drawers are sealing
properly when closed.
• No door adjustments should be necessary
unless there is major structural damage to
cabinet.

8.2 Reverse Door Swing

Note: Changing door swing direction is not

advisable if door is not equipped with full
length handle. Doing so may result in an
undesirable handle position.

Table 8-1. Door Hinges

HINGE KIT - PART NUMBER DESCRIPTION

67439R Right Hinging
Figure 8-1. Door Removal
67439L Left Hinging
STEP 2.
Pull door to the side and then lower the door.
Tools required

Perlick Hinge Kit

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STEP 3. STEP 5.
Remove top and bottom hinge brackets. Retain Using screws removed in step 3, install top and
screws for later use. See Figure 8-2. bottom hinge brackets from kit. See Figure 8-3.

Figure 8-3. Hinge Installation

Figure 8-2. Hinge Removal
STEP 6.
STEP 4.
Remove top and bottom hinge brackets from
Remove hole plugs from top and bottom hinge door (Figure 8-4). Retain screws for later use.
bracket mounting holes. See Figure 8-2.
Place plugs in holes on opposite side made
vacant by removing hinges in step 3.

Figure 8-4. Door Brackets

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STEP 7. STEP 9.
Remove front panel from door assembly by Insert V-block into door bottom hinge bracket
removing inner mounting screws (4 per side) and attach with e-clip. See Figure 8-6. Note the
from perimeter of door assembly. See Figure 8-5. orientation of V-block.
Rotate front panel 180° top to bottom. Reattach
using same screw and mounting holes.

Figure 8-6. Bearing and V-Block

STEP 10.
Attach top and bottom door hinges using screws
removed in STEP 6. See Figure 8-7.
Figure 8-5. Removing Front Panel

STEP 8.
Insert bearing into door top hinge bracket. See
Figure 8-6.

Figure 8-7. Door Hinges

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STEP 11. STEP 13.

Place lower V-block into lower cabinet hinge with Insert and tighten lower hinge pin to complete
notch parallel to cabinet. See Figure 8-8. assembly.

8.3 Replace Door Hinge

See Section 8.2 for hinge replacement
instructions.

8.4 Sliding Door Models

8.4.1 Removing/Installing Sliding Doors

STEP 1.
To remove sliding door, simply grasp door on
each side and lift up off bottom track, then tilt
outwards and pull down to remove from upper
track.

STEP 2.
Figure 8-8. Installing V-Block To reinstall sliding door, place door in upper
track. Be sure to engage bracket. See Figure
STEP 12. 8-10.
Lift door assembly and insert top pin into Lift door up into track and place into bottom
bearing. Move door toward cabinet and align V- track.
blocks. See Figure 8-8 and Figure 8-9.

Bracket

Figure 8-10. Removing/Installing Sliding Door

Figure 8-9. Installing Door

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8.4.2 Adjusting Door Spring Tension STEP 4.

Tools required Feed into next notch to tighten/loosen.

STEP 5.
Tighten screw.
Tension spring is in upper track of each door.
8.4.4 Removing/Installing Flat Top Bottle
Tab Cooler Doors
With door closed, lift upward by handle and slide
Screw
forward until door clears cabinet top. Use reverse
procedure to reinstall doors.

8.4.5 Removing/Installing Slant Top Bottle

Cooler Doors
Grasp sides of each door and gently lift up to
free them from door track. Use reverse
Spring procedure to reinstall doors.
Detent
8.5 Drawer & Shelf Slides
Figure 8-11. Door Track
8.5.1 Shelving Adjustment
To increase or decrease spring tension:
• Remove Phillips screw
• Position bracket in one of three detents Completely empty shelf or drawer before
removing.
• Reinstall screw
Detent farthest from left provides the least STEP 1.
amount of tension.
Open door and slide shelf out.
Units are shipped from factory with springs set at
the weakest setting. STEP 2.

8.4.3 Torpedo Spring Adjustment Press locking mechanism. Tilt shelf and remove
from unit
Tools required

STEP 1.
Remove doors.

STEP 2.
Remove screw.

STEP 3.
Pull up spring and attached black tab.
Figure 8-12. Shelf Locking Mechanism
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STEP 3. STEP 2.
Reposition each bracket separately. Grasp middle Pull the drawer out to its furthest position.
of bracket, pull front end up and out, then Locate the latch in the middle of both extenders.
forward to remove. Push each latch forward and lift front of latch up
(unlocked position), then lift the front of the
STEP 4. drawer and pull out.
Place brackets at desired location and reinstall STEP 3.
shelf(s).
Use a food grade lubricant to lubricate the
8.5.2 Drawer Divider Adjustment drawer extenders.

STEP 4.
Completely empty shelf or drawer before Place drawer on to the extenders, making sure
removing. wheels engage the slots on each side.

STEP 5.
STEP 1.
Push drawer all the way in, then pull drawer out
Lift divider straight up and move to desired and push the latch down and back to engage.
position, engaging tabs in holes. Make sure Make sure front of latches are fully down and
divider tabs engage corresponding holes on both back, engaging the extenders.
sides.

8.5.3 Cleaning/Lubricating Drawer Extenders

8.6 Replace Door & Drawer Gasket
STEP 1.
Remove gasket by lifting at one corner and
Completely empty shelf or drawer before
pulling gasket away from door. Work around the
removing. door until gasket is free.

STEP 2.
To replace, start at one corner and press firmly
to seat the gasket dart in the channel of the door
frame. Listen/feel for a click to indicate the dart
is completely seated.

STEP 3.
Finish by going around the gasket once more to
feel for any gaps and to ensure the gasket is flat
and fully seated.

Figure 8-13. Removing/Installing Drawer

STEP 1.
Drawer must be removed to clean or lubricate
the extenders.

Return to Table of Contents Service Instructions - Door, Drawers, and Shelving Page 8-6
Form No. Z2452
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Back Bar Service Manual

8.7 Replace Door Handle 8.9 Custom Overlay Panels

Tools required Tools required

3/8”

STEP 1. Remove front panel from door assembly by

removing inner mounting screws (4 per side)
Remove door gasket. See Section 8.6. from perimeter of door assembly. See
Figure 8-14.
STEP 2.
Reattach custom overlay panel using same screw
Remove 16 screws underneath door gasket that and mounting holes.
hold door overlay panel to door frame.

STEP 3.
Remove 3 screws from each door hinge where it
is attached to door frame.

STEP 4.
Separate door overlay panel from door frame.

STEP 5.
Door handle can now be removed, 4 X 3/8” hex
head bolts.

STEP 6.
Reverse these steps to replace door hinges,
overlay panel, and gasket.

8.8 Locks
Gain access to back side of the lock by following
directions to remove door handle, Section 8.7.
Note position of door lock strike and reassemble
in the same orientation. Figure 8-14. Custom Panel

Return to Table of Contents Service Instructions - Door, Drawers, and Shelving Page 8-7
Form No. Z2452
01.27.2017
Back Bar Service Manual

9.0 Replacement Parts

For parts ordering call (844) 411-8050.

9.1 Refrigeration Module (BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC Model Series)

BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC MODELS

3&4-
ITEM 1-DOOR 2-DOOR
DESCRIPTION DOOR
NUMBER QTY. QTY.
QTY.

Return to Table of Contents Replacement Parts Page 9-1

Form No. Z2452
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Back Bar Service Manual

BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC MODELS

3&4-
ITEM 1-DOOR 2-DOOR
DESCRIPTION DOOR
NUMBER QTY. QTY.
QTY.
01 Condensing Unit, 1/5 H.P. 115V, BOM #515301064 1 - -
01 Condensing Unit, 1/4 H.P., 115V, BOM #515301063 - 1 -
01 Condensing Unit, 1/3 H.P. 115V, BOM #515301062 - - 1
02 Screw, Phillips Truss Head Machine 1 1 -
03 Screw, Thread Cutter, Hex Washer Head 4 4 4
04 Screw, Phillips Truss Head Sheet Metal 2 2 2
05 Screw, Phillips Pan Head Sheet Metal 1 1 1
06 Screw, Phillips Head 9 9 4
07 Screw, Sheet Metal 20 20 20
08 Screw 2 2 2
09 Rivet, Pop 20 20 20
10 Rivnut, Insert 1 1 -
11 Low Side Foamed Assembly 1 1 1
12 Gasket, .25" 2 2 2
13 Probe, Temperature 1 1 1
14 Foam, Divider 1 1 1
15 Sleeve, Sensor Insulating 1 1 1
16 Tube, Drain, Evaporator Pan to Condenser Pan 1 1 1
17 Bracket, Temperature Sensor 1 1 1
19 Tube, Evaporator 1 1 -
18 Tube, Crimped Evaporator 1 1 -
20 Bracket, Top Pull Down 2 2 2
21 Standoff, Grille 1 1 1
22 LED Driver 1 1 1
23 Controller 1 1 1
24 Panel, Outer Side, High Side 1 1 1
25 Panel, Inner Side, High Side 1 1 1
26 Base, High Side 1 1 1
27 Cover, Back, High Side 1 1 1
28 Rail, Condensate Pan 2 2 2
29 Pan, Condensate, High Side 1 1 1
30 Grille, Front 1 1 1
31 Pan, Evaporator 1 1 1
32 Evaporator Fin Coil 1 1 1
33 Baffle, Compressor 1 1 1
34 Bracket, Compressor 1 1 1
35 L & S Line, 1 Door 1 - -
35 L & S Line, 2 Door - 1 -

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Back Bar Service Manual

BBS, BBSN, PTS, SDBS, SDPS, DDS, DDC MODELS

3&4-
ITEM 1-DOOR 2-DOOR
DESCRIPTION DOOR
NUMBER QTY. QTY.
QTY.
35 L & S Line, 3 & 4 Door - - 1
36 Power Cord, with Molded Receptacle 1 1 1
37 Wire Harness, Refrigeration Module 1 1 1
38 Bracket, Controller Mounting 1 1 1
39 Screw, Phillips Head 1 1 1
40 Screw, Phillips Head Machine 1 1 1

Return to Table of Contents Replacement Parts Page 9-3

Form No. Z2452
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Back Bar Service Manual

9.2 Refrigeration Module (BBSLP Model Series)

Return to Table of Contents Replacement Parts Page 9-4

Form No. Z2452
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Back Bar Service Manual

BBSLP MODELS
3&4-
ITEM 1-DOOR 2-DOOR
DESCRIPTION DOOR
NUMBER QTY. QTY.
QTY.
01 Condensing Unit, 1/3 HP, 115V - - 1
01 Condensing Unit, 1/4 HP 115V - 1 -
01 Condensing Unit, 1/5 HP, 115V 1 - -
02 Base, High Side 1 1 1
03 Bracket, Hold Down, Compressor 1 1 1
04 Panel, Baffle, Compressor 1 1 1
05 Rail, Condensate Pan 2 2 2
06 Panel, Outer Side, High Side 1 1 1
07 Panel, Inner Side, High Side 1 1 1
08 Screw, Thread Cutter, 1/4-20 X 5/8 4 4 4
09 Pan, Condensate 1 1 1
10 Gasket 2 2 2
11 Foam Block, Divider Baffle 1 1 1
12 Low Side Shell Assembly 1 1 1
13 Pan, Evaporator, Assembly 1 1 1
14 Coil, Evaporator, 5 X 14 X 1.9 1 1 1
15 Tube, Drain, To Evaporator Pan 1 1 1
16 Tube, Outlet, Evaporator 2 2 2
17 Power Cord with Molded 1 1 1
18 Screw, Sheet Metal, #10 X 1 1/4 Phillips 1 1 1
19 Driver, 12 VDC, 60 Watt, Meanwell Lpv-60-12 1 1 1
20 Bracket, Temp Sensor 1 1 1
21 Sleeve, Sensor Insulating 1 1 1
22 Probe, Temperature, NTC, 10k 1 1 1
23 Screw, Sheet Metal, #10 X 1", Phillips 1 1 1
24 Cover, Back, High Side 1 1 1
25 Standoff, Grille 1 1 1
26 Screw, Machine, #8-32, 2-1/2" Black Zinc Plated 1
26 Screw, Machine, #8-32, 2-1/2" Zinc Plated Customer Option
27 Screw, #10 X 1/2" Phillips Truss Head SMS, #410 4 4 4
28 Controller Mounting Bracket 1 1 1
29 Control 1 1 1
30 Screw, Sheet Metal, #10-16 X 1/2" 5 5 5
31 Top Pull Down Bracket 2 2 2
32 Screw, Tri-lobe, 1/4-20x 1/2" Phillips Flat Head 2 2 2
33 Wire Harness, Condenser Housing 1 1 1
34 L & S Line, 1 Door, Back Bar 1 - -
34 L & S Line, 2 Door, Back Bar - 1 -

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Form No. Z2452
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Back Bar Service Manual

BBSLP MODELS
3&4-
ITEM 1-DOOR 2-DOOR
DESCRIPTION DOOR
NUMBER QTY. QTY.
QTY.
34 L & S Line, 3 & 4 Door, Back Bar - - 1
35 Wire Harness, Fan Motors 1 1 1
36 Harness 12VDC Split Male-Female 1 1 1
37 Grille, Front, S.S. 1
37 Grille, Front, Black Vinyl Customer Option
38 Screw, Sheet Metal, #6 X 3/4", Phillips 2 2 2
39 Cover, Dc Driver, Low Ht. Back Bar 1 1 1

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Form No. Z2452
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Back Bar Service Manual

9.3 Refrigeration Module (DZS60 Model Series)

Return to Table of Contents Replacement Parts Page 9-7

Form No. Z2452
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Back Bar Service Manual

DZS60 MODELS
ITEM
DESCRIPTION QTY.
NUMBER
01 Condensing Unit, 1/4 H.P., 115V 1
02 Screw, Machine, #8-32 x 2-1/2" Lg, Phillips Truss Head 1
03 Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel 4
04 Screw, Sheet Metal, #6 x 1/2", Type "A", PH Truss Head - Full Contoured, 18-8 2
05 Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened 1
06 Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB" 9
07 Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB" 20
08 Screw, Thread Forming, 1/4-20 X 1/2" 2
09 Rivet, Pop 20
10 Rivnut, Insert 1
11 Low Side Foamed Assembly 1
12 Gasket, Foam .25" 2
13 Relay, Pump, 120VAC Rating 1
14 Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated 1
15 Foam, Divider, 12" 1
16 Sleeve, Sensor Insulating 1
17 Tube, Drain, Evaporator Pan to Condenser Pan 1
18 Bracket, Temperature Sensor, Back Bar 1
19 Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube) 1
20 Tube, IO, Evaporator, Back Bar 1
21 Top Pull Down Bracket, Back Bar 2
22 Standoff, Grille, Back Ba 1
23 LED Driver 1
24 Control 1
25 Red Display 1
26 Harness 12 VDC Split Male-Female 1
27 Harness, Line Voltage Split 1
28 Harness Stepper Controller Input 1
29 Standoff 4
30 Panel, Outer Side, High Side 1
31 Panel, Inner Side, High Side, Back Bar 1
32 Base, High Side 1
33 Cover, Back, High Side 1
34 Rail, Condensate Pan, Back Bar 2
35 Pan, Condensate, High Side 1
36 Grille, Front, Back Bar 1
37 Pan, Evaporator, Assembly, Back Bar 1
38 Evaporator Fin Coil 1

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Form No. Z2452
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Back Bar Service Manual

DZS60 MODELS
ITEM
DESCRIPTION QTY.
NUMBER
39 Baffle, Compressor 1
40 Bracket, Compressor 1
41 L & S Line, 2 Door Back Bar 1
42 Power Cord with Molded Receptacle, 14/3, Back Bar 1
43 Wire Harness, Refrigeration Module, Back Bar 1
44 Controller Board-Damper, Dual Zone Commercial 1
45 Controller Mounting Bracket 1
46 Screw, #10 X .500 PH TRUSS HEAD 1
47 Plated Screw, Machine, 8-32,2-1/2" Lg Phillip Truss Head, Steel, Black Zinc 1

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9.4 Refrigeration Module (DZS36 Model Series)

DZS36 MODELS
ITEM
DESCRIPTION QTY.
NUMBER
01 Condensing Unit, 1/5 H.P. 115V 1
02 Screw, Machine, #8-32 x 2-1/2" Lg, Phillips Truss Head 1
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Form No. Z2452
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Back Bar Service Manual

DZS36 MODELS
ITEM
DESCRIPTION QTY.
NUMBER
03 Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel 4
04 Screw, Sheet Metal, #6 x 1/2", Type "A", PH Truss Head - Full Contoured, 18-8 2
05 Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened 1
06 Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB" 9
07 Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB" 20
08 Screw, Thread Forming, 1/4-20 X 1/2" 2
09 Rivet, Pop, 1/8" Dome Head, S.S., .063" - .125" Grip Range 20
10 Rivnut, Insert, #8-32, Steel, Zinc & Yellow Chromate Plated 1
11 Low Side Foamed Assembly 1
12 Gasket, Low Perm Polyether Foam .25" 2
13 Relay, Pump, 120VAC Rating 1
14 Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated 1
15 Foam, Divider, 12" 1
16 Sleeve, Sensor Insulating 1
17 Tube, Drain, Evap Pan to Cond Pan 1
18 Bracket, Temperature Sensor, Back Bar 1
19 Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube) 1
20 Tube, IO, Evaporator, Back Bar 1
21 Standoff, Grille, Back Bar 1
22 LED Driver 1
23 Control 1
24 Red Display 1
25 Top Pull Down Bracket, Back Bar 2
26 Harness Stepper Controller Input 1
27 Standoff 4
28 Panel, Outer Side, High Side 1
29 Panel, Inner Side, High Side, Back Bar 1
30 Base, High Side 1
31 Cover, Back, High Side 1
32 Rail, Condensate Pan, Back Bar 2
33 Pan, Condensate, High Side 1
34 Grille, Front, Back Bar 1
35 Pan, Evaporator, Assembly, Back Bar 1
36 Evaporator Fin Coil 1
37 Baffle, Compressor 1
38 Bracket, Compressor 1
39 L & S Line, 1 Door Back Bar 1
40 Power Cord with Molded Receptacle, 14/3, Back Bar 1

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Back Bar Service Manual

DZS36 MODELS
ITEM
DESCRIPTION QTY.
NUMBER
41 Wire Harness, Refrigeration Module, Back Bar 1
42 Controller Mounting Bracket 1
43 Controller Board-Damper, Dual Zone Commercial 1
44 Screw, #10 X .500 PH Truss Head 1
45 Screw, Machine, 8-32,2-1/2" Lg Phillip Truss Head, Steel, Black Zinc, Plated 1

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Back Bar Service Manual

9.5 Refrigeration Module (DDS60-IR, DDS84-IR, DDS108-IR Model Series)

19

18
13
12

15 30
17 05

09
29

07
02 28 20 33
10
36
37

21

35

14

22
03
34
13 16

39
11 23

36

31

27

01
02
26
01

03

38

08
05
24
37
32
25

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Form No. Z2452
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Back Bar Service Manual

DDS60-IR, DDS84-IR, DDS108-IR MODELS

3&4-
ITEM 2-DOOR
DESCRIPTION DOOR
NUMBER QTY.
QTY.
01 Condensing Unit, 1/3 H.P. 115V - 1
01 Condensing Unit, 1/4 H.P., 115V 1 -
02 Screw, Machine, 8-32, 2-1/2" Lg Phillip Truss Head, Steel, Black Zinc, Plated 2 2
03 Screw, Thread Cutter, 1/4-20 x 5/8 Hex Washer Head, Type 23, Steel 4 4
04 Screw, Sheet Metal, #10 x 1", PH Pan Head, Type "B", Steel, Hardened 1 1
05 Screw, #10 X 1/2" PH Truss Head SMS #410 S.S., Type "AB" 15 10
06 Screw, Sheet Metal, #10-16 x 1/2" Hex Flange Grip-Lite, Type "AB" 14 20
07 Screw, Thread Forming, 1/4-20 X 1/2" 2 2
08 Rivet, Pop, 1/8" Dome Head, S.S., .063" - .125" Grip Range 26 26
09 Rivnut, Insert, #8-32, Steel, Zinc & Yellow Chromate Plated 1 1
10 Low Side Foamed Assembly 1 1
11 Gasket, Low Perm Polyether Foam .25" 2 2
12 Probe, Temperature, NTC, 10K Ohm XW60L, 1.8" Nickel Plated 1 1
13 Foam, Divider, 12" 1 1
14 Snap Bushing, For 1" Hole, Nylon, Black 1 1
15 Sleeve, Sensor Insulating 1 1
16 Tube, Drain, Evaporator Pan to Condenser Pan 1 1
17 Bracket, Temperature Sensor, Back Bar 1 1
18 Tube, IO, Evaporator, Back Bar (Crimped for Cap Tube) 1 1
19 Tube, IO, Evaporator, Back Bar 1 1
20 Top Pull Down Bracket, Back Bar 2 2
21 Standoff, Grille, Back Bar 1 1
22 Control 1 1
23 Panel, Outer Side, High Side 1 1
24 Panel, Inner Side, High Side, Back Bar 1 1
25 Base, High Side 1 1
26 Rail, Condensate Pan, Back Bar 2 2
27 Pan, Condensate, High Side 1 1
28 Grille, Front, Back Bar 1 1
29 Pan, Evaporator, Assembly, Back Bar 1 1
30 Evaporator Fin Coil 1 1
31 Baffle, Compressor 1 1
32 Bracket, Compressor 1 1
33 L & S Line, 2 Door Back Bar 1 -
33 L & S Line, 3 & 4 Door Back Bar - 1
34 Power Cord with Molded Receptacle, 14/3, Back Bar 1 1

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Form No. Z2452
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Back Bar Service Manual

DDS60-IR, DDS84-IR, DDS108-IR MODELS

3&4-
ITEM 2-DOOR
DESCRIPTION DOOR
NUMBER QTY.
QTY.
35 Wire Harness, Refrigeration Module, Back Bar 1 1
36 Controller Mounting Bracket 1 1
37 Panel, Back, Flush, High Side, Back Bar 1 1
38 Bracket, Mounting, Flush Back Panel, Back Bar 2 2
39 Screw, #10 X .500 PH Truss Head 1 1

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9.6 Fan Motor Assembly Parts (Self-Contained Model Series)

SELF-CONTAINED MODELS
ITEM
DESCRIPTION QTY.
NUMBER
01 Motor, Fan 1
02 Panel, Fan Mounting 1
03 Panel, Inner Grille 1
04 Screw, Motor Mounting 4
05 Screw, Grille Mounting 8
06 Guard, Product 1
07 Screw, Guard Mounting 2

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9.7 Low Profile Evaporator Parts (BBSLP Model Series)

LOW PROFILE MODELS

ITEM
DESCRIPTION QTY.
NUMBER
01 Fan, Evaporator 3
02 Panel, Fan Mounting 1
03 Screw, Fan Mounting 12
04 Grille 1
05 Screw, Grille Mounting 2
06 Handle, Guard 6
07 Screw, Guard Handle Mounting 2

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9.8 Remote Evaporator Parts (BBR, BBRN, PTR, SDBR & BBRLP Model Series)

REMOTE MODELS
ITEM
DESCRIPTION QTY.
NUMBER
01 Motor, Fan 1
02 Panel, Fan Mounting 1
01 Bracket, Fan 2
02 Control, Temperature 1
03 Pan, Evaporator 1
04 Bushing, 1.75" I.D. 1
05 Guard, Plastic Fan 2

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Form No. Z2452
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 Back Bar Service Manual

REMOTE MODELS
ITEM
DESCRIPTION QTY.
NUMBER
06 Fan Panel, Evaporator (Right) 1
07 Fan Panel, Evaporator (Left) 1
08 Plug, Dome 1
09 Motor, Fan 2
10 Blade, Fan 2
11 Evaporator Assembly 1
Coil, 21” Fin 1
Tube, Evaporator Outlet 1
Tube, Evaporator Inlet 1
Clamp, Control Bulb 1
12 Silicone -

Return to Table of Contents Replacement Parts Page 9-19

Form No. Z2452
01.27.2017
 • 8300 West Good Hope Road • Milwaukee, WI 53223 •
Toll Free 800.558.5592 • Fax 414.353.7069 • ww.perlick.com

Form No. Z2452

01.27.2017
Form No. Z2452
01.27.2017