Ballu Air Conditioner Error Codes

Service Manual

AC-N006R, AC-N006RH
AC-T006R, AC-T006RH

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 ROBLEM POSSIBLE CAUSE SOLUTION
Water leakage Rubber plug at the rear plate of the machine Put back the rubber plug.
is out of place.
Water tube inside the machine is not in the Check and reinstall or replace the water
place or broken. tube inside the machine.
Water tube is of bad connection or broken. Check or replace the water tube.

Weak cooling Dusty filter Clean the filter.

Dusty condenser. Use a high pressure air spray to clean
the dust. *Do not touch the condenser
directly, it is very hot now.
Remove the blockade.
Air vent is blocked. It’s out of the working range of the
The room temperature is too high. machine.
Close the windows/doors.
Too many windows or doors are open. Please check:
Insufficient refrigerant or the refrigerant leaks Is the current/power consumption
out.. decreasing?
HEAT PUMP is broken. Is the suction pressure of the machine
too low?
Is the temperature of the discharging
tube too high?
Is the suction tube frozen in ambient
temperature?
7. Replace the heat pump.

Machine does not Bad connection of the mains and plug. Re-plug the power cord.
work at all. P.C. Board fused. Check and replace.
P.C. Board or transformer breaks down. Check and replace.
Bad connection of the wires. Check and replace.

Compressor doesn’t Voltage/Frequency is too low. Check it by a voltmeter.

work, only the fan to Overload protector of compressor breaks Check and replace.
circulate the air. down.
Compressor capacitor breaks down. Check and replace.
Compressor breaks down. Check and replace.
P.C. board breaks down. Check and replace.
Room temperature is too low. It is out of the working range of the
machine.

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 PROBLEM POSSIBLE CAUSE SOLUTION
Compressor works but Bad connection of the wires. Check and reconnect or replace.
the fan doesn’t. Fan motor breaks down. Check and replace.
Fan motor capacitor breaks down. Check and replace.
P.C. board breaks down. Check and replace.
Fan blade is stuck. Fix it.

Big noise Screws/nuts of the fan for evaporator/ Check and fasten.
condenser come loose.
Screws/nuts of the compressor come loose. Check and fasten.
Fan blade is blocked by something.
Remove the blockade.

Big vibration Screws/nuts of the compressor come loose. Check and fasten.
Fan of the evaporator or condenser does
not fix well or is deformed. Check and replace.
The metal tubes inside the machine hit the
other parts. Adjust the position of the tubes.

Motor doesn’t work. Wires problem. Check and replace.

Loose terminal connection. Check and fasten.
Motor breaks down. Check and replace.
Motor capacitor breaks down. Check and replace.
The fan blade is stuck. Fix it.

Auto-drainage system Wires problem. Check and replace.

doesn’t work. Pump motor breaks down. Check and replace.
Bad installation of the water pump. Re-install.
Micro switch breaks down. Check and replace.

Suction pressure is too Blocked capillary Replace the capillary.

low while the suction Blocked evaporator. Use high pressure N2 to clean the
temperature is too high. Blocked refrigerant filter. evaporator or replace it.
Insufficient refrigerant or the refrigerant Replace the refrigerant filter.
has been leaked. Release the remained refrigerant,
vacuum the unit (at least over
755mmHg). Recharge the unit. For
correct refrigerant amount, please refer
to the rating label at the back of the
unit. The deviation should be within 3g.

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 PROBLEM POSSIBLE CAUSE SOLUTION
Suction temperature & Room temperature is too low. Increase the room temperature.
suction pressure are too Dusty Evaporator. Clean the evaporator.
low. R.P.M. of the fan motor is low. Increase the R.P.M. of the motor.
Air return of the evaporator is blocked. Remove the blockade.
Air supply of the evaporator is blocked. Remove the blockade.

Discharge pressure is Condenser is too dusty. Clean the condenser.

too high. Air return of the condenser is blocked. Remove the blockade.
Exhaust tubes of the condenser is pressed Check the exhaust tubes.
or blocked. Increase the R.P.M..
R.P.M. of the down motor too low. Release all the refrigerant, vacuum then
Too much refrigerant. recharge. * For correct refrigerant
Room temperature too high. amount, please refer to the rating label
at the back of the unit. The deviation
should be within 3g.
Re-switch the unit after the temperature
drops down.

Discharge temperature Refrigerant is too less or has been leaked. Release the remained refrigerant,
is too high. Condenser too dusty. vacuum the unit (at least over
Air return of the condenser is blocked. 755mmHg). Recharge the unit. For
Air supply of the condenser is blocked. correct refrigerant amount, please refer
R.P.M. of down motor too low. to the rating label at the back of the
unit. The deviation should be within 3g.
Clean the condenser.
Remove the blockade.
Remove the blockade.

Discharge pressure too Room temperature too low. This is normal situation, please
low Refrigerant is too less or has been leaked. increase the room temperature.
R.P.M. of the down motor too high, thus Release the remained refrigerant,
the air volume is too big. vacuum the unit (at least over
755mmHg). Recharge the unit. For
correct refrigerant amount, please refer
to the rating label at the back of the
unit. The deviation should be within 3g.
Adjust the R.P.M. of the down motor to
the acceptable one.

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 How to?

REPLACING THE COMPRESSOR

Take off the overload protector and wires of the
compressor.
Take off the suction and discharging tubes.
Unfasten the screws on the compressor.
Take off the accessories for the compressor.
Replace the defect compressor with a new one.
Re-install the accessories, wires & screws in the
opposite steps.

REPLACING THE OVERLOAD PROTECTOR

OF THE COMPRESSOR
Take off the accessories for the overload protector.
Take off the defect overload protector and replace it
with a new one.
Re-assemble the accessories for the overload protector
in the opposite steps.

REPLACING THE COMPRESSOR CAPACITOR

Take off the wires for the compressor capacitor.
Take off the defect compressor capacitor and replace it
with a new one.
Re-assemble in the opposite steps.

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 REPLACING THE DOWN MOTOR ( FOR
CONDENSER)
Take off the front & rear plates of the machine.
Unscrew the front & rear fixers for the condenser.
Take off the rear fixer.
Take off the funnel of the condenser.
Take off the defect motor and replace it with a new
one.
Re-assemble the front & rear plates and funnel in the
opposite steps.

REPLACING THE DOWN MOTOR

CAPACITOR (FOR CONDENSOR)
Take off the rear plate of the machine.
Take off the wires for the capacitor, then take off the
capacitor.
Replace with a new one.
Re-assemble in the opposite steps.

REPLACING THE UP MOTOR (FOR

EVAPORATOR)
Take off the front & rear plate of the machine, take off
the up wind funnel for the evaporator and wires for the
fan motor.
Unfasten the motor.
Take off the motor and replace with a new one.
Re-assemble in the opposite steps.

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 REPLACING THE UP MOTOR
CAPACITOR (FOR EVAPORATOR)
Take off the rear plate of the unit.
Unfasten the screws of the motor capacitor.
Take off the motor capacitor and replace it with a
new one.
Re-install in the opposite steps.

REPLACING THE FAN BLADE OF THE

EVAPORATOR
Take off the front & rear plates.
Take off the up wind funnel of the evaporator..
Unfasten the motor and fan blade of the
evaporator.
Replacing the defect fan blade.
Re-install in the opposite steps.

REPLACING THE PUMP MOTOR

Take off the front & rear plates.
Unfasten the wires for the pump motor.
Take off the defect pump motor and replace it
with a new one.
Re-install in the opposite steps.

REPLACING THE HEAT PUMP (4 WAYS

VALVE) *For AC-N006RH, AC-T006RH
only.
Take off the front & rear plates.
Take off the evaporator wind funnel & motor.
Unfasten the fixer for the middle spacer.
Take off the heat pump (4 ways valve)
Re-assemble in the opposite steps.

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 REPLACING THE MICROSWITCH
Take off the front and rear plates.
Take off the wires for the micro switch.
Take off the lever.
Take off the micro switch.
Replace the defect micro switch with a new one.
Re-assemble in the opposite steps.

REPLACING THE CONTROL PANEL

Take off the front & rear plates.
Take off the control panel and its wires.
Replace with a new one.
Re-install in the opposite steps.

After-Check
Please do the following checks after repair:

Make sure the working current is correct.

Make sure the wire distribution is correct according to the supplied diagram.
Make sure the pipes, tubes are in the right position, do not hit with the other parts.
Make sure the insulation resistance between the plug and grounding is over 2MΩ.
Make sure the whole cooling system is of no leakage.
Make sure the fan operates normally and does not hit the other parts.
Make sure the compressor can operate normally, without abnormal noise.
Set the machine to max. cooling and high ventilation, after 30 minutes, put your hand on the evaporator to
check it is making the cooling or not.
Measure the temperature at the air inlet and outlet, make sure the temperature difference is over 10oC.
Make sure the water tray, water pipe inside the machine are of no leakage and well-installed.

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