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LG
LG Room
Air Conditioner
SERVICE MANUAL
MODEL: HBLG8004R, HBLG1004R,
CL8000ERM8004R, M1004R,
L8004R, L1004R

CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual

TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................6
Outside Dimensions ...................................................................................................................................6
Product Specifications ..................................................................................................................................7
Installation .......................................................................................................................................................8
Select the Best Location ............................................................................................................................8
Installation Check .......................................................................................................................................8
How to Secure the Drain Pipe ....................................................................................................................8
How to Install..............................................................................................................................................9
Operation ......................................................................................................................................................12
Function of Controls .................................................................................................................................12
Disassembly ..................................................................................................................................................13
Mechanical Parts......................................................................................................................................13
Air handling Parts.....................................................................................................................................14
Electrical Parts .........................................................................................................................................15
Refrigerating Cycle...................................................................................................................................17
Schematic Diagram.......................................................................................................................................20
Electronic Control Device. ........................................................................................................................20
Wiring Diagram.........................................................................................................................................21
Components Location ..............................................................................................................................22
Troubleshooting Guide .................................................................................................................................23
Pipeing System ........................................................................................................................................23
Troubleshooting Guide .............................................................................................................................24
Electrical Parts Troubleshooting Guide ....................................................................................................26
Electrical Parts .........................................................................................................................................30
Exploded View ..............................................................................................................................................36
Replacement Parts List ................................................................................................................................37

2 Room Air Conditioner

 Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage to property only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
Always install the expansion panel(s). Do not place the power cord near a heater.

• Improper assembly or installation may cause • It may cause fire and electric shock.
incorrect operation, including injury, fire, and
electric shock hazards.

Do not use the power cord near flammable Do not disassemble or modify products.
gas or combustibles such as gasoline,
benzene, thinner, etc.
• It may cause explosion or fire. • It may cause electric shock and failure.

Gasolin
Service Manual 3
Safety Precautions

Plug in the power plug Do not operate or stop the Do not damage or use an
properly. unit by inserting or pulling unspecified power cord.
out the power plug.
• Otherwise, it will cause • It will cause electric shock or • It will cause electric shock or
electric shock or fire. fire. fire.
ON
ON

Do not modify power cord Use the air conditioner on a Always plug into a
length. single outlet circuit. grounded outlet.
Do not share the outlet with
other appliances.
• It will cause electric shock or • It will cause electric shock or • No grounding may cause
fire. fire. electric shock.

Do not use the socket if it is Do not operate with wet Ventilate before operating air
loose or damaged. hands or in damp conditioner when gas goes
environment. out.
• It may cause fire and electric • It may cause electric shock. • It may cause explosion, fire,
shock. and burn.

4 Room Air Conditioner

 Safety Precautions

If water enters the product, turn off the the power Do not clean the air conditioner with water.
switch of the main body of appliance. Contact ser-
vice center after taking the power-plug out from
the socket.
• It will cause electric shock or failure of machine. • Water may enter the unit and degrade the insula-
tion. It may cause an electric shock.

CAUTION
Never touch the metal parts of the unit when Do not block the inlet or outlet.
removing the filter.
• They are sharp and may cause injury. • It may cause failure of appliance or performance
deteriorate.

Ensure that the outer case is not damaged by Be cautious not to touch the sharp edges
age or wear. when installing.
• If the outer case is damaged, it must be repaired • It may cause injury.
or replaced immediately.
Leaving it damaged could result in the air condi- Sharp
tioner falling out of the window, creating a safety edges
hazard.

Service Manual 5
Dimensions

Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.

This symbol alerts you to hazards that could cause harm to the
air conditioner.

NOTICE This symbol indicates special notes.

Outside Dimensions

492 (19 3/8 ") 42 (1 21/32") 497 (19 9/16") 42 (1 21/32")

30 (1 3/16")

100.3 (3 15/16")
27.5 (1 3/32")
Cool F1 LOW
'F
F2 MED
Energy F3 HIGH
Saver
Fan

Dry Timer TEMP

MODE TIMER FAN POWER

SPEED
315 (12 3/8")

347 (13 21/32")

(0.4 1/16")

22.5(0.8 3/32 ")

12

243.3(9 9/16")

497 (19 9/16")

492 (19 3/8 ")
Cool F1 LOW
'F
F2 MED
Energy F3 HIGH
Saver
Fan

Dry Timer TEMP

MODE TIMER FAN POWER

SPEED
315 (12 3/8")

6 Room Air Conditioner

 Specfications

Product Specifications
MODELS HBLG8004R CL8000ER HBLG1004R
ITEMS L8004R/M8004R L1004R/M1004R
POWER SUPPLY 1ø, 115V, 60Hz
CAPACITY (BTU/h) 8,000 8,000 10,000
INPUT (W) 820 740 1,020
COOLING
RUNNING CURRENT (A) 7.3 7.0 9.4
E.E.R (BTU/W.h) 9.8 10.8 9.8
OPERATING INDOOR ( C) 26.7(DB)* 19.4(WB)**
CONDITION OUTDOOR ( C) 35(DB)* 23.9(WB)**
REFRIGERANT (R-22) CHARGE 420g(14.8 oz) 410g(14.3 oz) 480g(16.9 oz)
EVAPORATOR 2 ROW 11 STACKS, LOUVER-FIN TYPE
CONDENSER 2 ROW 15 STACKS, STRAGHT TYPE
FAN, INDOOR TURBO FAN
FAN, OUTDOOR PROPELLER TYPE FAN WITH SLINGER RING
FAN SPEEDS, FAN/COOLING/HEATING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROLLER
ROOM TEMP. CONTROL THERMISTOR
VERTICAL LOUVER (RIGHT & LEFT)
AIR DIRECTION CONTROL
HORIZONTAL LOUVER (UP & DOWN)
CONSTRUCTION TOP DOWN CHASSIS
COMPRESSOR OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
3 WIRE WITH GROUDING
POWER CORD
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT (lbs/kg) 62/28 62/28 71/32
OUTSIDE DIMENSION (inch) 19 9/16 x 12 3/8 x 19 3/8

(W x H x D) (mm) 497 x 315 x 492

* D B : dry bulb
** WB : wet bulb

Service Manual 7
Installation

Installation
Select the Best Location
1. To prevent vibration and noise, make sure the unit is installed
securely and firmly.
2. Install the unit where the sun does not shine directly on the
INSIDE OUTSIDE
unit. FENCE
3. The outside of the cabinet must extend outward for at least AWNING
12" and there should be no obstacles, such as a fence or
wall, within 20" from the back of the cabinet because it will COOLED AIR HEAT
prevent heat radiation of the condenser. RADIATION
Restriction of outside air will greatly reduce the cooling effi-
ciency of the air conditioner.

30"-60"
CAUTION: All side louvers of the cabinet must ABOUT 1/4 "
remain exposed on the outdside of the structure.
Over 20"

4. Install the unit slanted slightly so the back is slightly lower Figure 1
than the front (about 1/4"). This will force condensed water
to the outside.
5. Install the unit with the bottom about 30"~60" above the
floor level.

Installation Check

The setting conditions must be checked prior to initial starting.

The following items are especially important checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the air inlet and outlet.

How to Secure the Drain Pipe

In humid weather, excess water may cause the Base Pan to
overflow. To drain the water, remove the Drain Cap and secure
the Drain Pipe to the rear hole of the Base Pan. (Figure. 2)

Drain Pipe
Drain Cap

Figure 2

8 Room Air Conditioner

 Installation

How to Install
Window Requirements INNER
SILL
NOTICE All supporting parts should be secured to
firm wood, masonry, or metal.
1. This unit is designed for installation in standard double
hung windows with actual opening widths of 22" to 36".
The upper and lower sash must open sufficiently to allow
a clear vertical opening of 13" from the bottom of the OUTER
sash to the window stool. SILL
2. If storm window presents interference, fasten a 2" wide
INDOORS OUTDOORS
wood strip to the inner window sill across the full width of
the sill. The wood strip should be thick enough to raise Figure 3
the height of the window sill so that the unit can be
installed without interference by the storm window WOOD STRIP MOUNTED 1" MAX.
frame. See Figure. 4. Top of wood strip should be ON TOP OF INNER SILL 3/4"
CLEARANCE
approximately 3/4" higher than the storm window frame
(STORM WINDOW FRAME) or wood strip (OUT-
STORM
DOORS) to help condensation to drain properly to the WINDOW
outside. INNER FRAME
SILL
3. Install a second wood strip (approximately 6" long by 11/2" WOOD STRIP
wide and same thickness as first strip) in the center of the FOR L BRACKET
outer sill flush against the back off the inner sill. This will OUTER
SILL
raise the L bracket as shown Figure. 4.
4. If the distance between STORM WINDOW FRAME and INDOORS OUTDOORS
WOOD STRIP MOUNTED ON TOP OF INNER SILL is
Figure 4
more than 1", two of wood strip are not necessary.

Installation

HARDWARE
TYPE A: 11EA TYPE B: 5EA TYPE C: 3EA DRAIN PIPE
(SHORT SCREW) (WOOD SCREW) (L BACKET)
10mm

16mm

TYPE D: 1EA TYPE E: 1EA TYPE F: 2EA TYPE G: 1EA

(SEAL STRIP) (SASH SEAL) (GUIDE PANEL) (SUPPORT BACKET)

(Adhesive backed) (Not adhesive backed)

Service Manual 9
Installation

BEFORE INSTALLATION
1. Insert the guide panels into the guides of the air conditioner.
Fasten the curtains to the unit with screws (TYPE A) as Type A
shown Figure. 5.
2. Cut the adhesive-backed seal strip (TYPE D) to the window
width.
Remove the backing from the seal strip and attach the seal
strip to the underside of the bottom window. (Figure. 6) Type A

Figure 5

NOW START INSTALLATION

1. LOCATING UNIT IN WINDOW SEAL STRIP
(TYPE D)
Open the window and mark center line on the center of the
inner sill, as shown in Figure. 6.

2. ATTACH L BRACKET Figure 6

a. Install the L brackets behind the inner window sill, with
the short side of bracket as shown. CENTER LINE
Use the 2 screws (TYPE A) provided.
b. The bracket helps to hold unit securely in place. Be sure INNER SILL
to place bracket edge flush against back of inner sill. See
Figure. 7. ROOM SIDE

CAUTION: During the following step, hold Figure 7

unit firmly until window sash is lowered to top INNER SILL
channel behind side panel frames. Personal injury or TYPE A
OUTER SILL INSIDE
property damage may result if unit falls from window.
CENTER LINE

3. INSTALL THE AIR CONDITIONER IN THE WINDOW 8"

a. Carefully lift the air conditioner and slide it into the open SHORT SIDE 8"
window. Make sure the bottom guide of the air condition- OUTSIDE
er drops into the notches of the
L bracket. See Figure. 8. L BRACKET
Figure 8

IMPORTANT :
When the air conditioner drops into the L bracket, the air con-
C ool F 1 L OW
F
F 2 ME D

ditioner will be centered in window opening as shown in

E nergy F 3 HIG H
S aver
F an

Dry T imer T E MP

Figure. 9.

b. While steadying the air conditioner, carefully bring the

C enter Line
window sash down behind the upper guide of the air con-
ditioner, as shown in Figure. 10. Figure 9
WINDOW FRAME
UPPER GUIDE SEAL

ABOUT 1/4"

BOTTOM
GUIDE

Figure 10 L BRACKET

10 Room Air Conditioner

 Installation

4. SECURE THE GUIDE PANELS

Extend the guide panels (TYPE F) to fill the window L Bracket
opening using 4 screws (TYPE B) to secure them, as Type A
shown in Figure. 11.
Sash Seal
(Type F)
5. INSTALL THE SASH SEAL AND SASH LOCK Type B
a. Cut the sash seal (TYPE E) to the window width. Stuff
the sash seal between the glass and the window to
prevent air and insects from getting into the room, as
shown in Figure. 11.
b. Fasten the L bracket using a (TYPE A) screw, as
shown in Figure. 11. Figure 11

6. Window installation of room air conditioner is now

completed. See ELECTRICAL DATA for attaching
power cord to electrical outlet.

NOTICE REMOVAL FROM WINDOW

Trun the air conditioner off, disconnect the
power cord, remove the L bracket and the
screws installed through the top and bottom
of the guide panels, and save for reinstalla-
tion later. Close the guide panels. keeping a
firm grip on the air conditioner, raise the
sash, and carefully tilt the air conditioner
backward, draining any condensate water.
Lift the air conditioner from the window ad
remove the sash seal from between the win-
dows.

Service Manual 11
Operation

Operation
• Designed for COOLING ONLY. • Built-in adjustable Thermistor
• Powerful and quiet cooling. • Washable one-touch filter
• Top-down chassis for the simple instal- • Compact size
lation and service. • Equipped with reliable and efficient rotary
• Low air-intake, top cooled-air discharge. compressor.

Function of Controls

DISPLAY REMOTE CONTROL

Cool 'F
F1 LOW Power
F2 MED
Energy F3 HIGH 6
Saver 1
Fan Temp
TEMP 2
Dry Timer 2
Fan Speed

MODE TIMER FAN POWER 4

SPEED
Timer Mode

5 3
3 5 4 1

PRECAUTION: The Remote Control unit will not

function properly if strong light strikes the sensor window
of the air conditioner or if there are obstacles between the
Remote Control unit and the air conditioner.

POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.
ROOM TEMPERATURE SETTING BUTTON
This button can automatically control the temperature of the room. The temperature can be set within a range of 60°F to
86°F by 1°F. (16°C to 30°C by 1°C)
Select the lower number for lower temperature of the room.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.
- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.a
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it is set as follows.
(Hi [F3] ➔ Low [F1] ➔ Med [F2] ➔ Hi [F3] ➔ Low [F1] ➔...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour ➔ 2Hours ➔ 3Hours ➔ 4Hours ➔ 5Hours ➔ 6Hours ➔ 7Hours ➔ 8Hours ➔ 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours ➔ 0Hour ➔ 1Hour ➔ 2Hours ➔... )
- Starting operation
(1Hour ➔ 2Hours ➔ 3Hours ➔ 4Hours ➔ 5Hours ➔ 6Hours ➔ 7Hours ➔ 8Hours ➔ 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours ➔ off ➔ 1Hour ➔ 2Hours ➔ ... )
REMOCON SIGNAL RECEIVER

12 Room Air Conditioner

 Disassembly

Disassembly
— Before the following disassembly, set the CONTROL BOX to OFF and disconnect the power cord.

Mechanical Parts
1. Front Grille
1. Open the lnlet grille downward and remove the air filter.
2. Remove the screw that fastens the front grille.(See
Figure 12)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the removal
procedure, above.

2. Cabinet Figure 12
1. After disassembling the FRONT GRILLE, remove the 6
screws that fasten the cabinet at both sides.
2. Remove the 2 screws that fasten the cabinet at back.
3. Lift the cabinet from the unit.
4. Remove the cabinet.
5. Re-install the components by referring to the removal
procedure, above.

3. Control Box
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the 1 screw which fasten the power cord. Figure 13
4. Disconnect the grounding screw from the evaporator
channel.
5. Remove the 2 screws that fastens the control box cover.
6. Remove the housing that connects PCB and motor
wire in the control box.
7. Remove the nut that fastens the terminal cover.
8. Remove the terminal cover.
9. Remove all the leads from the overload protector.
10. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
11. Raise the control box upward completely.
(See Figure 14)
12. Re-install the components by referring to the removal
procedure, above.
(Refer to the wiring diagram found on page 21 in this
Figure 14
manual and on the control box.)

Service Manual 13
Disassembly

Air Handling Parts

4. Air Guide and Turbo Fan
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the control box. (Refer to section 3)
4. Remove the 4 screws that fasten the brace.
5. Remove the brace.
6. Remove the 2 screws that fasten the air guide
upper.
7. Remove the air guide upper.(See Figure 15)
8. Remove the 2 screws that fasten the evaporator.
9. Move the evaporator forward and pulling it upward
slightly. (See Figure 16) Figure 15
10. Pull out the hook of orifice by pushing the tabs
and remove it. (See Figure 16)
11. Remove the clamp with hand pliers which
secures the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws that fasten the air guide
from the base pan.
14. Move the air guide backward, and pull out from
the base pan.(Move the air giude lower carefully.)
15. Re-install the components by referring to the
removal procedure, above.
Figure 16
5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace (Refer to section 4)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp that secures the fan.
6. Remove the fan. (See Figure 17)
7. Re-install by referring to the removal procedure.

6. Shroud
1. Remove the fan. (Refer to section 2.2.2) Figure 17
2. Remove the shroud. (See Figure 18)
3. Re-install the components by referring to the
removal procedure, above.

Figure 18

14 Room Air Conditioner

 Disassembly

Electrical Parts
7. Overload Protector
1. Remove the cabinet. (Refer to section 2)
2. Remove the nut that fastens the terminal cover.
3. Remove the terminal cover. (See Figure 19)
4. Remove all the leads from the overload protec-
tor.
5. Remove the overload protector.
6. Re-install the components by referring to the
removal procedure, above.
Figure 19

8. Compressor
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using a
FreonTM Recovery System.
If there is no valve to attach the recovery sys-
tem, install one (such as a WATCO A-1) before
venting the FreonTM. Leave the valve in place
after
servicing the system.
3. Remove the overload protector. (Refer to sec-
tion 7)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6. Remove the compressor. (See Figure 20) Figure 20
7. Re-install the components by referring to the
removal procedure, above.

9. Capacitor
1. Remove the control box. (Refer to section 3)
2. Open the top cover from the control box.
(See Figure 21)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the
removal procedure, above.
Figure 21

Service Manual 15
Disassembly

10. Power Cord

1. Remove the control box. (Refer to section 3)
2. Open the top cover from the control box.
(Refer to section 9)
3. Disconnect the front panel from the control box.
(See Figure 22)
4. Disconnect two leads from the capacitor and
relay.
5. Pull out the power cord.
6. Re-install the component by referring to the
above removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
7. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the
same specification marked on the supply cord
attached at the unit.)

Figure 22

11. Motor
1. Remove the cabinet. (Refer to section 2)
2. Remove the turbo fan. (Refer to section 4)
3. Remove the fan. (Refer to section 5)
4. Remove the 4 screws that fasten the motor from
the air guide. (See Figure 23)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 23)
Figure 23

16 Room Air Conditioner

 Disassembly

Refrigerating Cycle
12. Condenser
CAUTION: Discharge the refrigerant
system using a FreonTM Recovery
System. If there is no valve to attach the
recovery system, install one (such as a
WATCO A-1) before venting the FreonTM.
Leave the valve in place after servicing
the system.

1. Remove the cabinet. (Refer to section 2)

2. Remove the 4 screws that fasten the
brace.(Refer to section 4)
3. Remove the 5 screws that fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the con-
denser connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Figure 23) Figure 23

13. Evaporator
1. Remove the control box.(Refer to section 3)
2. Remove the air guide upper. (Refer to section 4)
3. Remove the 2 screws that fasten the evapora-
tor.
4. Move the evaporator sideways carefully.
(Refer to section 4)
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evapo-
rator connections.
6. Remove the evaporator.
Figure 24
7. Re-install the components by referring to notes.
(See Figure 24)

14. Capillary Tube

3. Remove the capillary tube.
1. Remove the cabinet. (Refer to section s2)
4. Re-install the components by referring to notes.
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.(See caution above)

Service Manual 17
Disassembly

NOTICE

— Replacement of the refrigeration cycle.

1. When replacing the refrigeration cycle, be sure to 6. Recharge as follows :
Discharge the refrigerant system using a FreonTM 1) Refrigeration cycle systems are charged from
recovery System. the High-side. If the total charge cannot be put
If there is no valve to attach the recovery system, in the High-side, the balance will be put in the
install one (such as a WATCO A-1) before venting suction line through the access valve which you
the FreonTM. Leave the valve in place after installed as the system was opened.
servicing the system. 2) Connect the charging cylinder as shown in figure
2. After discharging the unit completely, remove the 25B.
desired component, and unbraze the pinch-off With valve C open, discharge the hose at the
tubes. manifold connection.
3. Solder service valves into the pinch-off tube ports, 3) Open valve A and allow the proper charge to
leaving the valves open. enter the system. Valve B is still closed.
4. Solder the pinch-off tubes with Service valves. 4) If more charge is required, the high-side will not
5. Evacuate as follows. take it. Close valve A.
1) Connect the vacuum pump, as illustrated figure 5) With the unit running, open valve B and add the
25A. balance of the charge.
2) Start the vacuum pump, slowly open manifold a. Do not add the liquid refrigerant to the Low-
valves A and B with two full turns counterclock- side.
wise and leave the valves open. b. Watch the Low-side gauge; allow pressure to
The vacuum pump is now pulling through valves rise to 30 lbs.
A and B up to valve C by means of the manifold c. Turn off valve B and allow pressure to drop.
and entire system. d. Repeat steps b. and c. until the balance of the
charge is in the system.
CAUTION: If high vacuum equip- 6) When satisfied the unit is operating correctly,
ment is used, just crack valves A use the pinch-off tool with the unit still running
and B for a few minutes, then open slowly and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
with the two full turns counterclockwise.
the pinch-off tool. Use sil-fos braze and braze
This will keep oil from foaming and being pinch-off tube closed. Turn off the unit, allow it to
drawn into the vacuum pump. set for a while, and then test the leakage of the
pinch-off connection.
3) Operate the vacuum pump vaccum for 20 to 30
minutes, until 600 microns of vaccum is
obtained. Close valves A and B, and observe
vacuum gauge for a few minutes. A rise in pres-
sure would indicate a possible leak or moisture
remaining in the system. With valves A and B
closed, stop the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
25B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.

18 Room Air Conditioner

 Disassembly

Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.

COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A

CAPILLARY TUBE

SEE INSETS
BELOW

EVAPORATOR
(LOW PRESSURE SIDE)

COMPRESSOR

LOW HI

A
B A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C

Figure 25A-Pulling Vacuum Figure 25B-Charging

Service Manual 19
 Schematic Diagram

5V

C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
25V
Model EEPROM R04P
A104M
3 3 C01T R01A
5V 20K
0.1 Q01T Auto Restart O X
2 2 ROOM-TH CN-TH1 5V 5V
50V C104M
Tx SMAW200-02 OSC01B Non Auto Restart X O
1 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1% 3.6V
A104M S7136 EEPROM
R01B C01A

20 Room Air Conditioner

+ C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF R04P
SMW250-02 50V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4
R21H R22H GND SDA 5
12.1K 12.1K
1% 1% 5V

CN-HVB
SMW200-03(BL) R04P
OR1H OR2H
3 3 5V 1K

Osc in
Osc out
/Reset

Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12 R05P
RY-COMP 4 9 20K 10K
1 1 10 7 COMP Rx
12V 23 11
Electronic Control Device

11 6 SYNC SDA
24 10
RY-4WAY 5 8 12 5 4WAY SCL
1 1 25 9 5V
RY-LOW 6 7 13 4 LOW Digit4 (Scan4)
SW2 2 2 CN-CONT J5 26 8 R06P Q03G
SMW200-03(YL) HVB Digit3 (Scan3) 10K A101S
7 6 14 3 Q02G
3 3 27 MICOM 7
RY-MED 8 5 15 Digit2 (Scan2) A101S
2 ION TMP87CH47U Q01G
28 6
RY-HI 9 4 16 MED Digit1 (Scan1) A101S
1
29 5
3 3 9 8 HI Digit0 (Scan0)
12V 30 4
Schematic Diagram

SW1 2 2 CN-12V IC01M Receiver SEG-a

SMW200-03(WH) 31 3
ULN2004A
1 1 Buzzer SEG-b
32 2
LED out3 SEG-c
33 1
5V Vcc R01L FAN TEMP DOWN ON/OFF
Model RY-4WAY J07 CN-4WAY CN-TH2 1K 34 35 36 37 38 39 40 41 42 43 44
+
C02L Vout SW01G SW02G SW03G
Cool Only X O X X C01L
220 C01F R01F

KEY1
VDD

KEY0
GND 680pF 10K D01G D02G D03G
10V 0.001

SEG-g
SEG-f
SEG-e
SEG-d
Heat Pump O X O O 50V
CN-4WAY

LED out2
LED out1
LED out0
YW396-03AV(YL) RECEIVER

SLIDE SW
TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F
R02E
20 0.001 10K D04G D05G D06G

CN-MOTOR BZ01E R12F

R01E 10K
YW396-09AV PKM13EPY 1K
1 1 RY-HI 5V
-4002 10 5
IC01G
FAN 3 3 RY-MED ULN2004A Digit1 Digit0
MOTOR 1 16 R01G 680 a
5 5 RY-LOW 3 a a
2 15 R02G 680 COOL b
3 10 9
7 7 5V 5V
3 14 R03G 680 DEFROST c f b f b
CAPACITOR + 8
9 9 C05D C06D R04G 680 DRY/HEAT
4 13 d
220 0.01 6 g g
FAN 10V 50V R05G 680 TIMER
5 12 e
2 11 7
12V 12V 6 11 R06G 680 FAN f e c e c
CN-PWR 4
YW396-03AV 7 10 R07G 680 E/SAVER g
C 3 3 1 d d
1 12 8 9
1 1 12V
C01J
0.1/275V CN-AC/DC CN-AC/DC 5V
51580-12 51581-12(YEONHO)
88 SEGMENT
R01J 52045-1245 52044-1245(MOLEX)
120 1/2W STRAIGHT ANGLE
HERM

ZNR01J
SVC271D-14A
SVC271D-14A POWER TRANS 12V
MAIN POWER 7
5V
1 D05D
COMP D02D IC01D IC02D
RY-COMP O I O I
G4A-1A-E-LG 7812 7805
D04D
D03D + +
2 4 C01D C02D C03D C04D C05D
FUSE D02D~D05D 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
250VT3.15A
 Schematic Diagram

Wiring Diagram

1 CN-MOTOR CN-AC/DC CN-AC/DC

BK
GN/YL BL 5
(GN) RD
MOTOR YL DC PCB

RY-LOW

RY-MED
OR ASSEMBLY

RY-HI
CAPACITOR CN-TH1
YL
2 F
POWER 7
C OR(BR) TRANS
BK THERMISTOR
CN-PWR
RD
6
H

ZNR01J
DC12V SWITCH
WH(BL)
(Ribbed) FUSE CN-12V
250V/T3.15A
BK(BR) H.V.
(Plain) CN-HVB
3 ASSEMBLY
GN/YL
(GN) RY-COMP
R 4 BK RD

3 COMP. S
AC PCB
BL
C ASSEMBLY 8
OLP
4 AIR FILTER
WIRING DIAGRAM ASSEMBLY

S: Service Parts
N: Non Service Parts

LOCATION Q'TY
DESCRIPTION REMARKS
NO. PER SET

1 MOTOR ASSY 1 S
2 CAPACITOR 1 S
3 COMPRESSOR 1 S
4 OVERLOAD PROTECTOR 1 S
5 DC PCB ASSEMBLY 1 S
6 AC PCB ASSEMBLY 1 S
7 THERMISTOR 1 S
8 PLASMA FILTER ASSY 1 S

Service Manual 21
Schematic Diagram

Components Location
1. MAIN P.C.B ASSEMBLY

R01T Q01T
CN-CON

CN-MOTOR

J4 Q02T

D01T
C02T

J7
J5

J6
CN-HVB CN-TELE
CN-12V

CN-TH2

PCB:6870A90068D
C03T Q03T CN-PWR
Q04T
CN-AC/DC

RY-HI
J3
QIC02DT
J2
HEAT SINK
J1

ZNR01J CN-4WAY

RY-MED
C01J
IC01D

C02D R01J
C04D
C05D
D02D

D03D
D04D
D05D

RY-LOW

E03J E02J E01J

C01D
J8
RY-4WAY

E04J E05J
POWER
RY-COMP TRANS
FUSE
250V/T3.15A
ASSEMBLY:6871A20417C

2. DISPLAY P.C.B. ASSEMBLY

PCB:6870A90067C
ASSEMBLY:6871A20418A

22 Room Air Conditioner

 Troubleshooting Guide

Troubleshooting Guide
Piping System

CONDENSER COIL

FAN
CAPILLARY TUBE
MOTOR

COMPRESSOR

TURBO FAN

EVAPORATOR COIL

Figure 26 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.

ROOM AIR CONITIONER

CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
VAPOR INLET
SUCTION LINE
COMPLETE LIQUID HOT
COOL LOW PRESSURE VAPOR
BOIL OFF POINT DISCHARGED
COOLED AIR
AIR
ROOM AIR HEAT LOAD

OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR

COMPRESSOR

OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR

CAPILLARY TUBE LIQUID REFRIGERANT

LOW PRESSURE VAPOR
Figure 26

Service Manual 23
Troubleshooting Guide

Troubleshooting Guide
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.

Unit runs but poor cooling.

Ineffective Cooling

Check cold air circulation Check outdoor coil Check heat load
for smooth flow. (heat exchanger) & the fan increase.
operation.

Clean condenser.
Dirty indoor coil Check gas leakage.
(Heat exchanger)

Not on separate circuit.

Repair gas leak.
Malfunction of fan

Check inside gas

Clogged of air filter. Replacement of unit if the pressure.
unit is beyond repair.

Obstruction at air outlet

Adjusting of refrigerant
charged.

Correct above trouble

Malfunction of compressor.

Check clogging in refrigera- Replacement of

tion circuit. compressor.

Satisfactory operation with

Repair clogging in refrigera- temperature difference of
tion circuit. inlet & outlet air ;
44~50°F(7~10°C)

24 Room Air Conditioner

 Troubleshooting Guide

Fails to Start

Check of power source. Check circuit breaker

and fuse.

Check of control switch

Gas leakage of feeler bulb
setting.
of thermostat

Check of control switch.

Compressor only fails to Fan only fails to start.

start.

Improper wiring.
Drop of power voltage.

Improper thermostat setting.

Defect of fan motor
Defect of compressor capacitor.
capacitor.

Loose terminal connection.

Irregular motor resistance
( ).
Capacitor check. Irregular motor insulation
( ).
Improper wiring.

Replacement
Replacement of fan motor.

Irregular motor resistance ( ) Regular but fails to start.

Irregular motor insulation ( )

Replacement of compressor
(locking of rotor, metal).
Replacement of compressor
(Motor damaged)

Service Manual 25
Troubleshooting Guide

Electrical Parts Troubleshooting Guide

Possible Trouble 1 The unit does not operate.

Is the NO •• Check
Check the
the Fuse.
Fuse.
Trans input power AC 115V? •• Check
Check thewiring
the wiringdiagram.
diagram.

YES

NO NO • Check the Main

Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.

YES YES • Replace the Trans.

NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.

YES

NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?

YES

Is the reset circuit good? NO

(The No.14 of • Replace IC01A, C02A.
Micom is 5V.)

YES

Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES

NO • Check the PCB

Is the voltage No.18 of Micom pattern.
DC 5V?

YES

Replace AC PCB Ass'y.

26 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 2 The compressor does not operate.

Is setting
NO
Temp. set lower than Room • Select the setting Temp. to lower Number.
Temp.-0.5°C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Does the Unit delay
of IC01M 0V? IC01M DC 12V? for 3 minutes?

YES YES YES

• Check the RY-COMP. • Replace IC01M. • Wait 3 Minutes.

• Check the wiring
Diagram.
• Replace MAIN
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO • Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP OK?

YES

• Check the RY-COMP.

Service Manual 27
Troubleshooting Guide

Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 12V?

YES

NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?

YES

• Check the RY-Hi or

RY-Med or RY-Lo.
• Check the wiring diagram.

Possible Trouble 5 The function of Energy Saver does not operate.

Is the mode NO • Set the mode key to

key pushed once more from
Energy Saver mode.
cool mode?

YES

• Check the Energy

Is the voltage No.3 of NO Saver mode key.
CN-AC/DC of AC PCB • Check the pattern of
Ass'y DC 5V? AC & DC PCB.

YES

• Reference to
OWNER'S MANUAL.

28 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 6 Remote controller does not operate.

Is the voltage of Battery NO

• Replace the battery.
over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on DC PCB ••Check
Checkthe
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO • Connect connector to

CN-AC/DC OK? CN-AC/DC exactly.

YES

• Replace Receiver Ass'y.

Possible Trouble 7 It displays abnormally on DC PCB Ass’y.

NO
Is IC01G good? • Replace IC01G.

YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?

YES

Does the IC03G • Replace IC03G

(Q01G, Q02G, Q03G for Delux Model) NO
(Q01G, Q02G, Q03G
operate normally on DC for Delux Model).
PCB Ass'y?

YES

• Replace the DC
PCB Ass'y.

Service Manual 29
Troubleshooting Guide

Electrical Parts

Possible Trouble 1 The unit does not operate.

Is the NO •• Check
Check the
the Fuse.
Fuse.
Trans input power AC 115V? •• Check
Check thewiring
the wiringdiagram.
diagram.

YES

NO NO • Check the AC
Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.

YES YES • Replace the Trans.

NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.

YES

NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?

YES

Is the reset circuit OK? NO

(The No.14 of • Replace IC01A, C01A.
Micom is 5V.)

YES

Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES

NO • Check the PCB

Is the voltage No.40 of Micom pattern.
DC 5V?

YES

Replace AC PCB Ass'y.

30 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 2 The compressor does not operate.

Is desired
NO
Temp. set lower than Room • Select the desired Temp. to lower Number.
Temp.-0.5°C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?

YES YES YES

• Check the RY-COMP. • Replace IC01M. • Wait 3 Minutes.

• Check the wiring
Diagram.

• Replace AC
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO • Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP OK?

YES

• Check the RY-COMP.

Service Manual 31
Troubleshooting Guide

Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 5V?

YES

NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?

YES

• Check the RY-Hi or

RY-Med or RY-Lo.
• Check the wiring diagram.

Possible Trouble 5 Remote controller does not operate.

Is the voltage of Battery NO

• Replace the battery.
over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on AC PCB •• Check
Check the
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO • Connect connector to

CN-AC/DC OK? CN-AC/DC exactly.

YES

• Replace Receiver Ass'y.

32 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 6 It displays abnormally on DC PCB Ass’y.

NO • Replace IC01G,
Are IC01G and IC02G IC02G.
OK?

YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?

YES

Does the IC03G NO

operate normally on AC • Replace IC03G.
PCB Ass'y?

YES

• Replace the DC
PCB Ass'y.

Service Manual 33
Troubleshooting Guide

COMPLAINT CAUSE REMEDY

Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to Control Box. If none, check power
supply cord. Replace cord if circuit is open.
Wire disconnected or con- Connect wire. Refer to wiring diagram for terminal
nection loose identification. Repair or replace loose terminal.
Capacitor (Discharge Test capacitor.
capacitor before testing.) Replace if not within ±10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs Revolves on overload. Check voltage. If not within limits, call an electrician.
intermittently
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.
Fan motor noise. Fan If cracked, out of balance, or partially missing,
replace it.
Turbo If cracked, out of balance, or partially missing,
replace it.
Loose clamper Tighten it.
Worn bearings If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Compressor will not run, Voltage Check voltage.
but fan motor runs. If not within limits, call an electrician.
Wiring Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.

34 Room Air Conditioner

 Troubleshooting Guide

COMPLAINT CAUSE REMEDY

Compressor will not run, Thermistor Check the TEMP control. If not at the lowest number,
but fan motor runs. set TEMP control to this setting and restart the unit.
Check the continuity of the thermistor. Replace the
thermistor if the circuit is open.
Capacitor (Discharge Check the capacitor.
capacitor before servicing.) Replace if not within ±10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload Check the compressor overload, if externally mount-
ed. Replace if open. (If the compressor temperature
is high, remove the overload, cool it, and retest.)
Compressor cycles on Voltage Check the voltage.
overload. If not within limits, call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow restric- Remove the cabinet. inspect the interior surface of
tion the condenser; if restricted, clean carefully with a vac-
uum cleaner (do not damage fins) or brush. Clean the
interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.
Capacitor Test capacitor.
Compressor cycles on
overload. Wiring Check the terminals. If loose, repair or replace.
Refrigerating system Check the system for a restriction.
Insufficient cooling or heat- Air filter If restricted, clean of replace.
ing Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the area to
be cooled.
Excessive noise Turbo or fan Check the set screw or clamp. If loose or missing,
correct. If the turbo or fan is hitting air guide,
rearrange the air handling parts.
Copper tubing Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and barri-
er.

Service Manual 35
Exploded View

Exploded View

Owner's Manual
130910 554030
738290

149980

148000

346811 W48602
359012 352390
559011
W48602

354212
267110

152312
147582

147581

349001-2
135312

567502

349480

152302 554160

130410

135313 550140

249950 352115 552102

W0CZZ 135500
268714
268712
237200

238310
263230
352113
264110 35211A

36 Room Air Conditioner

 Replacement Parts List

Replacement Parts List

LOCATION PART NO.
DESCRIPTION REMARK
NO.
L8004R HBLG8004R M8004R
130410 BASE ASSEMBLY,WELD[SINGLE] 3041A10041H 3041A10041H 3041A10041H R
130910 CABINET ASSEMBLY,SINGLE 3091A10056A 3091A10056A 3091A10056A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A24016A 3531A24017A 3531A24020A R
135313 GRILLE,INLET 3530A10238A 3530A10239A 3530A10236A R
135500 COVER 3550A30226A 3550A30226A 3550A30226A R
147581 LOUVER,HORIZONTAL 4758A20064A 4758A20064A 4758A20069A R
147582-1 LOUVER,VERTICAL 4758A20040C 4758A20040C 4758A20040C R
147582-2 LOUVER,VERTICAL 4758A20040D 4758A20040D 4758A20040D R
148000 BRACE 4800A30002C 4800A30002C 4800A30002C R
159980 SHROUD 4998A10036A 4998A10036A 4998A10036A R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20023A 5231A20023A 5231A20023A R
237200 PANEL,CONTROL 3720A10111C 3720A10111C 3720A10111C R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A10113D 4995A10113G 4995A10113J R
268712 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20417C 6871A20417C 6871A20417C R
238310 ESCUTCHEON 3831A20021L 3831A20021E 3831A10046A R
268714 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20418A 6871A20418A 6871A20418A R
263230 THERMISTOR ASSEMBLY 6323A20004P 6323A20004P 6323A20004P R
264110 POWER CORD ASSEMBLY 6411A20037C 6411A20037C 6411A20037C R
346811 MOTOR ASSEMBLY,SINGLE 4681A20140A 4681A20140A 4681A20140A R
349001-1 DAMPER,VENTILATION 4900A20020A 4900A20020A 4900A20020A R
349001-2 DAMPER,VENTILATION 4900A20020B 4900A20020B 4900A20020B R
349480 ORIFICE 4948A20030A 4948A20030A 4948A20030A R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211A25020A 5211A25020A 5211A25020A R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A22017A 5211A22017A 5211A22017A R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A21237A 5211A21237A 5211A21237A R
552111 TUBE ASSEMBLY,CONDENSER OUT 5211A22016A 5211A22016A 5211A22016A R
552102 TUBE ASSEMBLY,CAPILLARY R
352390 AIR GUIDE ASSEMBLY 5239A20019A 5239A20019A 5239A20019A R
354212 EVAPORATOR ASSEMBLY,FIRST 5421A10043A 5421A10043A 5421A10043A R
554030 CONDENSER ASSEMBLY,FIRST 5403A20180A 5403A20180A 5403A20180A R
550140 ANTI-VIBRATION BUSH 5040AR4195A 5040AR4195A 5040AR4195A R
554160 COMPRESSOR SET 5416A90007A 5416A90007A 5416A90007A R
559010 FAN, AXIAL 5900A20015A 5900A20015A 5900A20015A R
359012 FAN, TURBO 5900A20020A 5900A20020A 5900A20020A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20034G 6711A20056S 6711A20034C R
W48602 CLAMP, SPRING 3H02932B 3H02932B 3H02932B R
W0CZZ CAPACITOR, DRAWING 0CZZA20005B 0CZZA20005B 0CZZA20005B R

Service Manual 37
Replacement Parts List

Replacement Parts List

LOCATION PART NO.
DESCRIPTION REMARK
NO.
CL8000ER L1004R HBLG1004R M8004R
130410 BASE ASSEMBLY,WELD[SINGLE] 3041A10041H 3041A10041K 3041A10041K 3041A10041K R
130910 CABINET ASSEMBLY,SINGLE 3091A10056B 3091A10056A 3091A10056A 3091A10056A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A24016A 3531A24016A 3531A24017A 3531A24020A R
135313 GRILLE,INLET 3530A10238A 3530A10238A 3530A10239A 3530A10236A R
135500 COVER 3550A30226A 3550A30226A 3550A30226A 3550A30226A R
147581 LOUVER,HORIZONTAL 4758A20064A 4758A20064A 4758A20064A 4758A20069A R
147582-1 LOUVER,VERTICAL 4758A20040C 4758A20040C 4758A20040C 4758A20040C R
147582-2 LOUVER,VERTICAL 4758A20040D 4758A20040D 4758A20040D 4758A20040D R
148000 BRACE 4800A30002C 4800A30002C 4800A30002C 4800A30002C R
159980 SHROUD 4998A10038A 4998A10038A 4998A10038A 4998A10038A R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20023A 5231A20023A 5231A20023A 5231A20023A R
237200 PANEL,CONTROL 3720A10111C 3720A10111C 3720A10111C 3720A10111C R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A10113D 4995A10113E 4995A10113H 4995A10113K R
268712 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20417C 6871A20417C 6871A20417C 6871A20417C R
238310 ESCUTCHEON 3831A20021L 3831A20021L 3831A20021E 3831A10046A R
268714 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20418A 6871A20418A 6871A20418A 6871A20418A R
263230 THERMISTOR ASSEMBLY 6323A20004P 6323A20004P 6323A20004P 6323A20004P R
264110 POWER CORD ASSEMBLY 6411A20037C 6411A20037D 6411A20037D 6411A20037D R
346811 MOTOR ASSEMBLY,SINGLE 4681A20140A 4681A20140B 4681A20140B 4681A20140B R
349001-1 DAMPER,VENTILATION 4900A20020A 4900A20020A 4900A20020A 4900A20020A R
349001-2 DAMPER,VENTILATION 4900A20020B 4900A20020B 4900A20020B 4900A20020B R
349480 ORIFICE 4948A20030A 4948A20030A 4948A20030A 4948A20030A R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211A25022A 5211A25022A 5211A25022A 5211A25022A R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A22029B 5211A22029A 5211A22029A 5211A22029A R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A24011A 5211A21268A 5211A21268A 5211A21268A R
552111 TUBE ASSEMBLY,CONDENSER OUT 5211A21269A 5211A21269A 5211A21269A 5211A21269A R
552102 TUBE ASSEMBLY,CAPILLARY 5211A22042A 5211A23020A 5211A23020A 5211A23020A R
352390 AIR GUIDE ASSEMBLY 5239A20019A 5239A20019A 5239A20019A 5239A20019A R
354212 EVAPORATOR ASSEMBLY,FIRST 5421A10047B 5421A10047B 5421A10047B 5421A10047B R
554030 CONDENSER ASSEMBLY,FIRST 5403A22003A 5403A20190A 5403A20190A 5403A20190A R
550140 ANTI-VIBRATION BUSH 5040AR4195A 4830AR4335A 4830AR4335A 4830AR4335A R
554160 COMPRESSOR SET 5416A90007A 2520UCAK030 2520UCAK030 2520UCAK030 R
559010 FAN, AXIAL 5900A20015A 5900A20015A 5900A20015A 5900A20015A R
359012 FAN, TURBO 5900A20020A 5900A20020A 5900A20020A 5900A20020A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20034G 6711A20034G 6711A20056S 6711A20034C R
W48602 CLAMP, SPRING 3H02932B 3H02932B 3H02932B 3H02932B R
W0CZZ CAPACITOR, DRAWING 0CZZA20005B 0CZZA20001N 0CZZA20001N 0CZZA20001N R

38 Room Air Conditioner

 Memo

Service Manual 39
 February, 2004
P/NO:3828A20472A Printed in China