Camry Gasket Kit-Unlocked

T-SB-0030-15 Rev1 May 26, 2015
2AZ Engine Oil Consumption Repair Procedure
Service
Category Engine/Hybrid System
Section Engine Mechanical Market USA
Applicability
YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2007 – 2011 Camry HV Engine(s): 2AZ

VDS(s): BB3EK, BB46K
2007 – 2009 Camry Engine(s): 2AZ

VDS(s): BE46K
2009 – 2011 Corolla Engine(s): 2AZ

VDS(s): BE40E, BE4EE
2009 – 2013 Matrix Engine(s): 2AZ

VDS(s): GE40E, KE40E, KE42E, KE4EE, LE40E,
LE4EE, ME4EE
2006 – 2008 RAV4 Engine(s): 2AZ

VDS(s): BD31V, BD32V, BD33V, BD34V, BD35V,
ZD31V, ZD32V, ZD33V, ZD34V, ZD35V
2007 – 2008 Solara Engine(s): 2AZ

VDS(s): CE30P
REVISION NOTICE
October 9, 2015 Rev1:
• The Parts Information and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
© 2015 Toyota Motor Sales, USA Page 1 of 28

T-SB-0030-15 Rev1 May 26, 2015 Page 2 of 28
SUPERSESSION NOTICE
The information contained in this bulletin supersedes SB No. T-SB-0094-11.
• Applicability has been updated to include 2010 – 2011 model year Corolla and 2010 – 2013
model year Matrix vehicles.
• The Title has been updated.
• The Production Change Information section has been removed.
Service Bulletin No. T-SB-0094-11 is Obsolete and any printed versions should be discarded.
Be sure to review the entire content of this bulletin before proceeding.
Introduction
NOTE
Service Bulletin No. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,” MUST be
performed rst BEFORE continuing with the procedure in this bulletin.
Some 2006 – 2013 model year vehicles equipped with the 2AZ engine may exhibit engine oil
consumption. The piston assembly has been changed to minimize oil consumption. Use the
following Repair Procedure to address this condition.
Warranty Information
DRIVE-
OP CODE DESCRIPTION MODEL ENGINE TIME OFP T1 T2
TRAIN
13211-0H040-A0
13211-0H040-B0
13211-0H040-C0
13211-0H041-A0
13211-0H041-B0
13211-0H041-C0
13211-28110-A0
Camry 2AZ-FE – 14.8 13211-28110-B0
13211-28110-C0
13211-28111-A0
R & R Piston and 13211-28111-B0
EG9014 11 99
Ring Set 13211-28111-C0
13211-28112-A0
13211-28112-B0
13211-28112-C0
13211-28120-A0
13211-28120-B0
– 13211-28120-C0
Camry HV 2AZ-FXE 15.5
13211-28121-A0
13211-28121-B0
13211-28121-C0
© 2015 Toyota Motor Sales, USA

Warranty Information (Continued)
DRIVE-
OP CODE DESCRIPTION MODEL ENGINE TIME OFP T1 T2
TRAIN
Corolla – 14.2 13211-28110-A0

13211-28110-B0
2WD 14.2 13211-28110-C0
Matrix 13211-28111-A0
4WD 14.7 13211-28111-B0
13211-28111-C0
2WD 15.6 13211-28112-A0
R & R Piston and RAV4 13211-28112-B0
EG9014 2AZ-FE 11 99
Ring Set 4WD 16.3 13211-28112-C0
13211-0H040-A0
13211-0H040-B0
– 13211-0H040-C0
Solara 16.3
13211-0H041-A0
13211-0H041-B0
13211-0H041-C0
APPLICABLE WARRANTY
• This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for
60 months or 60,000 miles, whichever occurs rst, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the speci ed condition described in

this bulletin.
Parts Information
Required Kit Part Numbers
MODEL KIT PART NUMBER KIT PART NAME* QTY
Camry 04004-11228 1
Camry HV 04004-11428 1
Corolla 04004-11628 1
Repair Kit, Piston Ring
Matrix 04004-11728 1
RAV4 04005-42128 1
Solara 04004-12228 1
* See Kit Contents table for individual parts included in each kit.
Additional Required Parts
MODEL PART NUMBER PART NAME QTY
ALL 90915-YZZF1 Filter, Oil 1

ALL (except Camry HV) 04004-79128-#0 Piston 4

Parts Information (Continued)
MODEL PART NUMBER PART NAME QTY
Camry HV 13211-28150-#0 Piston 4

17177-28040 Gasket, Intake Manifold to Head 1
Camry (PZEV Only) Gasket, Intake Manifold to Exhaust
17171-28020 1
Manifold Intake Runner
Additional Parts: Only As Needed
PART NUMBER
MODEL PART NAME QTY
PREVIOUS NEW
13251-0H030-#0 Pin, Piston

13201-09790-#0
13201-29686-#0 As Needed
ALL 13201-09791-#0 Rod Sub-assy, Connecting
13201-29686-#0
13281-0H031-0# Bearing, Connecting Rod 8 (if Needed)
Kit Contents
NOTE
This is NOT a list of individual parts to order for this Repair Procedure. This is only a list of parts
included in the required kit. Please consult the above required parts sections for ordering details.
MODEL Camry Camry HV Corolla Matrix RAV4 Solara
KIT PART NUMBER 04004-11228 04004-11428 04004-11628 04004-11728 04005-42128 04004-12228
PART NUMBER PART NAME QUANTITY (per Kit)
13011-28260 Ring Set, Piston 1 1 1 1 1 1

15708-28011 Nozzle Sub-assy, Oil, No.1 4 4 4 4 4 4
11115-28040 Gasket, Cylinder Head 1 1 1 1 1 1
11213-28021 Gasket, Cylinder Head Cover 1 1 1 1 1 1
Gasket (for Transfer Drain Plug) / – – – –
12157-10010 2 2
Gasket, No. 2 (for Transfer Case)
13552-28010 Gasket (for Chain Tensioner) 1 1 1 1 1 1
Gasket (for Oil Cooler Pipe – – – –
16258-28040 1 1
Union Bolt)
17173-28010 Gasket, Exhaust Manifold 1 1 1 1 1 1
17177-28031 1 1 1 1 1 1
Gasket, Intake Manifold to Head
17177-28040 1 – – – – –
17451-28070 – – 1 1 1 –
Gasket, Exhaust Pipe
90917-06090 1 1 – – – 1

Parts Information (Continued)
MODEL Camry Camry HV Corolla Matrix RAV4 Solara
KIT PART NUMBER 04004-11228 04004-11428 04004-11628 04004-11728 04005-42128 04004-12228
PART NUMBER PART NAME QUANTITY (per Kit)
Bolt (Front Exhaust Pipe – – –

94185-60800 2 2 2
No. 1 Support Bracket)
90917-06078 – – 1 1 1 –
Gasket, Exhaust Pipe, Center
90917-06076 1 1 – – – 1
90177-22001 Nut (for Front Axle Shaft) 2 2 2 2 2 2
90119-10461 Bolt (for Drive Shaft Bearing 1 1 1 1 1 1
90901-19060 Bracket Setting No. 1) – – – 1 – –
90311-38098 Seal, Oil (for Timing Chain Case) 1 1 1 1 1 1

90311-89010 Seal, Engine Rear Oil 1 1 1 1 1 1
90430-12031 Gasket (for Oil Pan Drain Plug) 1 1 1 1 1 1
90430-18008 Gasket, Drain Plug, etc. 2 3 2 2 1 2
90468-04193 – 1 – – – –
Clip (Transmission Control Cable)
90468-14016 2 – 2 2 1 2
90520-22025 Ring, Hole Snap (for Piston Pin) 8 8 8 8 8 8
90520-38015 Ring, Hole Snap 1 1 1 1 2 1
90520-33008 (for Front Drive Shaft RH) – – – – 1 –
Ring, Hole Snap

90521-33002 1 1 1 1 1 1
(for Front Drive Shaft LH)
95381-03020 – – 2 2 – –
Pin, Cotter (Tie Rod)
95381-03025 2 2 – – 2 2
Ring, O (for Oil Level
96721-19010 1 1 1 1 1 1
Gage Guide)
Ring, O (for Cylinder Block to
96761-24020 1 1 1 1 1 1
Crankcase Stiffener)
Ring, O (for Camshaft Timing
G1917-32010 1 1 1 1 1 1
Oil Control Valve)

Required Tools & Equipment
TOOLS & MATERIAL PART NUMBER QUANTITY
Three Bond 1324 or Equivalent – As Needed

FIPG Sealant or Equivalent 00295-00103 As Needed
6.6 U.S. qts.
Super Long Life Coolant (SLLC) 00272-SLLC2
(6.2 liters)
Camry,
– Camry HV, 4.5 U.S. qts.
RAV4, (4.3 liters)
ILSAC GF-4 Multi-grade SAE 0W-20 or 5W-20 Solara
– Corolla, 4.0 U.S. qts.

Matrix (3.8 liters)
Green Plastigage™ – As Needed
Cylinder Ridge Reamer – 1
Torque Yield Wrench – 1
Precision Straight Edge – 1
Piston Heater – 1
Piston Ring Compressor – 1
Torque Wrench – 1
Large Brass Punch – 1
Piston Ring Expander – 1
Thread Chaser – 1
Feeler Gauge – 1
Caliper Gauge – 1
Micrometer – 1
Vernier Caliper – 1
Engine Stand – 1
SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY
Gasket Seal Cutter 09032-00100 1
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.

Repair Procedure
NOTE
Verify that Service Bulletin No. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,”
has been performed BEFORE continuing with this bulletin.
Replace the piston and piston ring set.

1. Remove the engine assembly and place on an engine stand.
Refer to the Technical Information System (TIS), applicable model and model year
Repair Manual:
NOTE
Removal and replacement of automatic transmission !uid is unnecessary and is NOT covered
under this bulletin.
• 2007 / 2008 / 2009 Camry:

Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical:
Engine Assembly: Removal”
NOTE
Removal of the oil cooler pipe (with oil cooler) is necessary, replacement gasket is
included in parts kit.
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Engine
Assembly: Removal”
• 2009 / 2010 / 2011 Corolla:
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Engine
• 2006 / 2007 / 2008 RAV4:
NOTE
Do NOT remove No. 1 and No. 2 water by-pass pipes. Gaskets are NOT included in parts
kits.

Repair Procedure (Continued)
• 2007 / 2008 Solara:

2. Remove the cylinder head assembly.
Refer to TIS, applicable model and model year Repair Manual:
• 2007 / 2008 / 2009 Camry:
Cylinder Head: Removal”
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Cylinder
Head: Removal”
• 2009 / 2010 / 2011 Corolla:
Cylinder Head Gasket: Removal”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Cylinder Head
Gasket: Removal”
• 2006 / 2007 / 2008 RAV4:
Cylinder Head: Removal”
• 2007 / 2008 Solara:
Unit: Disassembly”
3. Remove the pistons from the connecting rods.
A. Remove the oil pan drain plug and gasket. Figure 1.

B. Remove the oil pan sub-assembly.
(1) Remove the 12 bolts and 2 nuts. Figure 2.
(2) Insert the blade of the Gasket Seal Cutter Figure 3.

between the crankcase and oil pan.
Cut through the sealer and remove the
oil pan.
SST: 09032-00100
NOTICE
Be careful NOT to damage the contact
surfaces of the crankcase, chain
cover, and oil pan.
1 Gasket Seal Cutter

C. Remove the engine rear oil seal. Figure 4.
(1) Using a knife, cut off the oil seal lip.

(2) Using a screwdriver (with a taped tip),
pry out the oil seal.
NOTICE
After removing the oil seal, check
the crankshaft for damage. If the
crankshaft is damaged, smooth the
surface with 400-grit sandpaper.
1 Cut Position
D. Remove the stiffening crankcase assembly.
NOTICE
Remove the stiffening crankcase as a unit. Do NOT separate the halves of the assembly,
exposing the balance shaft bearings.
(1) Uniformly loosen and remove the 11 bolts Figure 5.

in the sequence shown in the illustration.

(2) Using a screwdriver (with a taped tip), Figure 6.

remove the crankcase by prying between
the crankcase and cylinder block.
NOTICE
Be careful NOT to damage the
contact surfaces of the crankcase and
cylinder block.
1 Protective Tape
(3) Remove the O-ring from the Figure 7.

cylinder block.

E. Remove the piston sub-assemblies with connecting rod.
(1) Using a ridge reamer, remove all the Figure 8.

carbon from the top of the cylinder.
(2) Check that the matchmarks on the Figure 9.

connecting rod and cap are aligned to
ensure correct reassembly.
HINT
The matchmarks on the connecting
rods and caps are provided for
ensuring correct reassembly.
1 Matchmark
(3) Using a 12 mm socket wrench, uniformly Figure 10.

loosen the 2 bolts.

(4) Using the 2 removed connecting rod cap bolts, remove the connecting rod cap and
lower bearing by moving the connecting rod cap right and left.
HINT
Keep the lower bearing inserted in the connecting rod cap.
(5) Inspect the connecting rod oil clearance.

1. Clean the crank pin and bearing.
2. Check the crank pin and bearing for pitting and scratches.
3. Lay a strip of Plastigage™ on the crank pin.
Figure 11.
1 Plastigage™
4. Check that the front mark of the connecting rod cap is facing forward.
Figure 12.
1 Front Mark

5. Install and alternately tighten the bolts of the connecting rod cap in several steps.
Figure 13.
Torque: 25 N*m (250 kgf*cm, 18 ft*lbf)
NOTE
The connecting cap bolts should be tightened in 2 progressive steps.
6. Mark the front of the connecting rod cap bolts with paint.
Retighten the cap bolts by 90◦ as shown in the illustration.
Figure 14.
1 Paint Mark
2 90◦
3 Engine Front

7. Remove the 2 bolts and connecting rod cap.

8. Measure the Plastigage™ at its widest point.
Standard Oil Clearance: 0.024 to 0.048 mm (0.0009 to 0.0019 in.)
Maximum Oil Clearance: 0.08 mm (0.0032 in.)
If the oil clearance is greater than the maximum, replace the connecting rod
bearings. If necessary, inspect the crankshaft.
NOTE
Completely remove the Plastigage™ after the measurement.

HINT
Figure 15.
If replacing a bearing, replace it with
one that has the same number as
its respective connecting rod cap.
Each bearing’s standard thickness
is indicated by a 1, 2, or 3 mark on
its surface.
Standard Connecting Rod Large End

Bore Diameter:
MARK SPECIFIED CONDITION
51.000 to 51.007 mm
Mark 1
(2.0079 to 2.0082 in.)
51.008 to 51.013 mm
Mark 2
(2.0082 to 2.0084 in.)
51.014 to 51.020 mm
Mark 3
(2.0084 to 2.0087 in.)
Standard Connecting Rod Bearing

Thickness:

1 Plastigage™
1.485 to 1.488 mm
Mark 1
(0.0585 to 0.0586 in.) 2 1, 2, or 3 Mark
1.489 to 1.491 mm
Mark 2
(0.0586 to 0.0587 in.)
1.492 to 1.494 mm
Mark 3
(0.0587 to 0.0588 in.)
Standard Crankshaft Pin

Diameter:
Mark 1
47.990 to 48.000
Mark 2
(1.8894 to 1.8898 in.)
Mark 3

(6) Push the piston, connecting rod assembly, and upper bearing through the top of the
cylinder block.
HINT
• Keep the bearing, connecting rod, and cap together.
• Arrange the piston and connecting rod assemblies in the correct order.
(7) Repeat for the other 3 piston/connecting rod assemblies.

F. Remove the connecting rod bearings.
HINT
Arrange the removed parts in the correct order.
G. Inspect the cylinder bore for abnormal damage.

Visually check the cylinder bore for the presence of crosshatch.
• If the cylinder bore has visible crosshatch, the cylinder block is OK to re-use.
• Con rm that only light vertical marks are present, if any.
NOTE
• It is normal for an in-service block to have light markings present from carbon and
should NOT be interpreted as excessive cylinder wall scratches.
• ONLY replace the short block if multiple, severe scratches are present.
• Do NOT hone the cylinder walls.
H. Using a screwdriver, pry out the 2 piston pin Figure 16.

hole snap rings.
HINT
If necessary, sublet the following
specialized and precision operations to a
local engine machining shop.

I. Remove the piston.
(1) Gradually heat the piston to Figure 17.

approximately 176◦ to 194◦F
(80◦ to 90◦C).
HINT
If necessary, sublet the following
specialized and precision operations
to a local engine machining shop.
(2) Using a plastic hammer and brass bar, Figure 18.

lightly tap out the piston pin and remove
the connecting rod.
NOTICE
• The piston, pin and connecting

rod are a matched set.
• Arrange the pistons, pins, rings,

connecting rods, and bearings in
the correct order.
For additional information, refer to TIS, applicable model and model year Repair Manual:
• 2007 / 2008 / 2009 Camry:
Engine Unit: Disassembly”
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Engine Unit:
Disassembly”
• 2009 / 2010 / 2011 Corolla:
• 2009 / 2010 / 2011 Corolla:
Cylinder Block: Disassembly”

• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:

Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Engine Unit:
Disassembly”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Cylinder Block:
Disassembly”
• 2006 / 2007 / 2008 RAV4:
• 2007 / 2008 Solara:
Unit: Disassembly”
4. Inspect piston, pin, connecting rod and bearings to determine replacement part numbers and
measure to determine if parts are suitable for re-use.
NOTE
The following steps are required to determine the correct replacement part numbers.
HINT
If necessary, sublet the following specialized and precision operations to a local engine
machining shop.


Figure 19.
A. Inspect the piston bore diameter mark located
on the top face in order to determine correct
replacement parts. Piston type will be: A, B,
or C.
NOTE
Due to carbon build up, piston face
may need to be cleaned before reading
designated piston type. If piston type
cannot be found, reference connecting rod.
PART NUMBER
CAMRY, COROLLA,
CAMRY HV
MATRIX, RAV4, SOLARA
04004-79128-A0 13211-28150-A0
04004-79128-B0 13211-28150-B0
04004-79128-C0 13211-28150-C0
NOTE
Although B” pistons are the most commonly
used in production, any engine can have
any combination of all 3 pistons (A, B, C).
The approximate production mix for pistons
is as follows: A = 4%, B = 92%, C = 4%.
A TMMK Made
B TMC Made
1 Front Mark
2 Piston Pin Bore Diameter Mark
3 Connecting Rod

(1) Using a micrometer, measure the piston Figure 20.

pin diameter.
Standard Piston Pin Diameter: 21.997 to
22.006 mm (0.8660 to 0.8664 in.)
Ensure the connecting rod small end

bore diameter measurement is within
speci cation for the piston bore diameter
mark inspected previously. If the
diameter is NOT as speci ed, replace
the piston pin.
NOTE
Piston pin type is a matched set with
the piston and connecting rod. For
example: if the piston removed has a
"B" marking, the piston pin diameter
should be 22.001 - 22.003 mm
1 5 mm (0.20 in.)
2 30 mm (1.18 in.)
PART NUMBER SPECIFIED CONDITION
13251-0H030-A0 21.997 to 22.000 mm (0.8660 to 0.8661 in.)

13251-0H030-B0 22.001 to 22.003 mm (0.8662 to 0.8663 in.)
13251-0H030-C0 22.004 to 22.006 mm (0.8663 to 0.8664 in.)

(2) Using a caliper gauge, measure the Figure 21.

connecting rod small end bore diameter.
Standard Connecting Rod Small
End Bore Diameter:
22.005 to 22.014 mm (0.8663 to 0.8667 in.)
Ensure the connecting rod small end

bore diameter measurement is within
speci cation for the piston bore diameter
mark inspected previously. If the
diameter is NOT as speci ed, replace
the piston pin.
NOTE
Connecting Rod type is a matched
set with the piston and piston pin.
For example: if the piston removed
has a "B" marking, the connecting
rod small end bore diameter should
be 22.009 - 22.011 mm.
PART NUMBER
SPECIFIED CONDITION
PREVIOUS NEW
13201-09790-A0 13201-29686-A0 22.005 to 22.008 mm (0.8663 to 0.8665 in.)

13201-09790-B0 13201-29686-B0 22.009 to 22.011 mm (0.8665 to 0.8666 in.)
13201-09790-C0 13201-29686-C0 22.012 to 22.014 mm (0.8666 to 0.8667 in.)
B. Inspect the connecting rod bolt. Figure 22.
Using vernier calipers, measure the tension

portion diameter of the bolt.
Standard Diameter: 7.2 to 7.3 mm
(0.283 to 0.287 in.)
Minimum Diameter: 7.0 mm (0.276 in.)
If the diameter is less than the minimum,

replace the connecting rod bolt.
• 2007 / 2008 / 2009 Camry:
Engine Unit: Inspection”

• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Engine Unit:
Inspection”
• 2009 / 2010 / 2011 Corolla:
Cylinder Block: Inspection”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Cylinder
Block: Inspection”
• 2006 / 2007 / 2008 RAV4:
Engine Unit: Inspection”
• 2007 / 2008 Solara:
Unit: Inspection”
5. Install the NEW pistons and rings and reassemble the engine in reverse order of disassembly.
NOTE
3 piece oil control ring installation procedure is NOT included in the Repair Manual. Follow the
steps below to install the piston rings and refer to the repair manual for all other reassembly
steps.
A. Install Piston Ring Set. Figure 23.
1 Upper Oil Ring Side Rail

2 Oil Ring Expander
3 Lower Oil Lower Oil Ring Side Rail

(1) Install the oil ring expander and 2 oil ring side rails by hand.
NOTE
When installing oil expander ring, do NOT overlap the ends.
Figure 24.
1 Push Oil Ring Expander Surface Into Piston 4 NG Condition

With Thumb
5 Do NOT Overlap
2 Normal Condition
3 Align End of Ring

(2) Using a piston ring expander, install Figure 25.

the No. 1 compression ring and No. 2
compression ring with the code mark
positioned as shown in the illustration.
NOTE
Install the No. 2 compression ring
with the code mark facing upward.
A Code Mark
1 No. 1 Compression Ring
3 Upward

(3) Position the piston rings so that the ends Figure 26.
are as shown in the illustration.
A TMC Made
B TMMK Made
3 Oil Ring Expander
4 Upper Side Rail – Oil Control Ring
5 Lower Side Rail – Oil Control Ring
6 Front Mark
7 Front Side

B. Install the NEW pistons and reassemble the engine in reverse order of disassembly.
• 2007 / 2008 / 2009 Camry:
Engine Unit: Reassembly”
• 2007 / 2008 / 2009 Camry:
Cylinder Head: Installation”
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Unit: Reassembly”
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Cylinder
Head: Installation”
• 2009 / 2010 / 2011 Corolla:
Cylinder Block: Reassembly”
• 2009 / 2010 / 2011 Corolla:
• 2009 / 2010 / 2011 Corolla:
Cylinder Head Gasket: Installation”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Cylinder
Block: Reassembly”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Engine Unit:
Reassembly”
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
Engine/Hybrid System – Engine Mechanical – “2AZ-FE Engine Mechanical: Cylinder Head
Gasket: Installation”
• 2006 / 2007 / 2008 RAV4:
• 2006 / 2007 / 2008 RAV4:
Cylinder Head: Installation”

• 2007 / 2008 Solara:

Unit: Reassembly”
6. Install the engine assembly.
Refer to TIS, applicable model and model year Repair Manual:
• 2007 / 2008 / 2009 Camry:
Engine Assembly: Installation”
• 2007 (to 10/06) / 2007 (10/06 & later) / 2008 / 2009 / 2010 / 2011 Camry HV:
Assembly: Installation”
• 2009 / 2010 / 2011 Corolla:
• 2009 / 2010 / 2011 / 2012 / 2013 Matrix:
• 2006 / 2007 / 2008 RAV4:
• 2007 / 2008 Solara:
7. Test drive the vehicle to verify normal operation.

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What is the purpose of this technical service bulletin?

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What models and years are covered by this TSB?

What models and years are covered by this TSB?

T-SB-0030-15 Rev1 May 26, 2015

2AZ Engine Oil Consumption Repair Procedure

Section Engine Mechanical Market USA

YEAR(S) MODEL(S) ADDITIONAL INFORMATION

2007 – 2011 Camry HV Engine(s): 2AZ

2007 – 2009 Camry Engine(s): 2AZ

2009 – 2011 Corolla Engine(s): 2AZ

2009 – 2013 Matrix Engine(s): 2AZ

2006 – 2008 RAV4 Engine(s): 2AZ

2007 – 2008 Solara Engine(s): 2AZ

October 9, 2015 Rev1:

Any previous printed versions of this bulletin should be discarded.

© 2015 Toyota Motor Sales, USA Page 1 of 28

2AZ Engine Oil Consumption Repair Procedure

The information contained in this bulletin supersedes SB No. T-SB-0094-11.

• The Title has been updated.

• The Production Change Information section has been removed.

© 2015 Toyota Motor Sales, USA

2AZ Engine Oil Consumption Repair Procedure

Warranty Information (Continued)

Corolla – 14.2 13211-28110-A0

• Warranty application is limited to occurrence of the speci ed condition described in

MODEL KIT PART NUMBER KIT PART NAME* QTY

Additional Required Parts

MODEL PART NUMBER PART NAME QTY

ALL 90915-YZZF1 Filter, Oil 1

© 2015 Toyota Motor Sales, USA

2AZ Engine Oil Consumption Repair Procedure

Parts Information (Continued)

MODEL PART NUMBER PART NAME QTY

Camry HV 13211-28150-#0 Piston 4

Additional Parts: Only As Needed

13251-0H030-#0 Pin, Piston

MODEL Camry Camry HV Corolla Matrix RAV4 Solara

KIT PART NUMBER 04004-11228 04004-11428 04004-11628 04004-11728 04005-42128 04004-12228

PART NUMBER PART NAME QUANTITY (per Kit)

13011-28260 Ring Set, Piston 1 1 1 1 1 1

© 2015 Toyota Motor Sales, USA

2AZ Engine Oil Consumption Repair Procedure

Parts Information (Continued)

MODEL Camry Camry HV Corolla Matrix RAV4 Solara

KIT PART NUMBER 04004-11228 04004-11428 04004-11628 04004-11728 04005-42128 04004-12228

PART NUMBER PART NAME QUANTITY (per Kit)

Bolt (Front Exhaust Pipe – – –

90311-38098 Seal, Oil (for Timing Chain Case) 1 1 1 1 1 1

Ring, Hole Snap

© 2015 Toyota Motor Sales, USA

2AZ Engine Oil Consumption Repair Procedure

Required Tools & Equipment

TOOLS & MATERIAL PART NUMBER QUANTITY

Three Bond 1324 or Equivalent – As Needed

– Corolla, 4.0 U.S. qts.

SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY

Gasket Seal Cutter 09032-00100 1

© 2015 Toyota Motor Sales, USA

Torque: 25 Nm (250 kgfcm, 18 ft*lbf)