PFD No. Job Name Item No.

Service
SW CIRCULATION WATER PUMP
SYSTEM
P3FH-PR-4200-PFD-1002 SW (COLD) CIRCULATION 4211-1, 4211-2, 4211-3 SW (COLD) CIRCULATION WATER PUMP

Suction (Liq. Level) Discharge (Elev. mm)

HIGHEST ELEVATION 22,000
Max. Elev. mm 10500.0 63500
Min. Elev. mm 7500.0 91815 Pipe Rack 22000
50000 59000

DN 350

Height : 50000
19500
Max. Water Level
Head Tank
10500 Process 15000 (GL2)

DN 450
9000 Ground level
4211-1, 4211-2, 4211-3
7500 Low water level

Circulation Pond
SW 4210 6790 Pond bottom level
5460 Sump Level

References : - P3FH-MS-4000-DWG-1001 (Layout)

Pump Nozzle Elev. - P3FH-PR-4100-PID-1001 (P&ID)
Suc. Elev. mm 9365.0
Dis. Elev. mm 9680.0

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name Softened Water Line Size mm 381.0
Velocity
Temp. Min/Nor/Max C 30 m/s 1.462
SGr. 1.0 Flow m3/h 600.000
Actual Length
Vap. Press Max kgf/cm2A 0.000003 m 238.50 (*3)
Equiv. Length Total
Vis. @ ambient cP 1.0 m 296.723
Cap. Design m3/h 600.0 Fric. Loss kgf/cm2/100m 0.0414
Cap. Overdesign % -
Cap. Design m3/h 600.0
SUCTION CONDITIONS PRESSURE LOSS
Line Size (ID) mm 428.5
Velocity m/s 0.578 a. Line + 10 % Marging kgf/cm2 0.23
Actual Length m 6.0 b. Allowance kgf/cm2 0.10 (*1)
Equiv. Length Total m 61.3
Max. Desti. Press.
Friction Loss kgf/cm2/100m 0.01 kgf/cm2 7.0 (*2)
kgf/cm2G
Elevation
Min. Drum Press. Kgf/cm2G 0.000 kgf/cm2 1.23 (*3)
kgf/cm2
Disch. Press.
Min. Static Head kgf/cm2 -0.187 kgf/cm2 8.56
kgf/cm2G
Line Loss Kgf/cm2 0.005
Strainer Loss Kgf/cm2 BRAKE HORSEPOWER
Other Loss kgf/cm2 BHP= Cap. Design x SG x Head/367.1/ Eff.
Suc. Press kgf/cm2G -0.191 Pump Eff. % 68
DIFFERENTIAL PRESSURE BHP KW 216.3
Disch. Pressure kgf/cm2G 8.563
Suc. Pressure kgf/cm2G -0.191 Operated Pump Qty : 2.00 (*4)
Special Margin kgf/cm2 0.000 Each Pump Cap. : 300.0 m3/h
Diff. Pressure kgf/cm2 8.755 Each Pump BHP. : 110.0 KW
Head m 87.5 Selected Pump BHP. KW : 110.0 KW
Head Selected m 90
NET POSITIVE SUCTION HEAD Remark :
Suc. Pressure kgf/cm2A 0.842 (*1) : Assumption
Vap. Pres. - 1.033 kgf/cm2A 0.000003 (*2) : As per requirement, required pressure prior to equipment
Net kgf/cm2A 0.842 (*3) : Refer to Layout - P3FH-MS-4000-DWG-1001 (Layout)
NPSHA m 8.42 (*4) : Optional qty operated pump
NPSHA Selected m 7.42

Page 2

1 Selected ISO PUMP

BHP KW 15.0
125x100-315
Elev. suction 365
Elev. Discharge 680
 PFD No. Job Name Item No. Service
SW CIRCULATION WATER PUMP
SYSTEM
P3FH-PR-4200-PFD-1002 SW (COLD) CIRCULATION 4211-1, 4211-2, 4211-3 SW (COLD) CIRCULATION WATER PUMP

0.75
PRESSURE DROP PER 100 Mtr CALCULATION EQUIVALENT LENGTH CALCULATION
Valve and Fitting 1
Suction
1. Butterfly Valve 0 0.00 1.5
Pipe Material Carbon Steel 2. Gate/Ball Valve 1 5.57 2
Pipe Size (DN) 450 21 3. Check Valve (Swing) 0 0.00 3
SG 1.0 4. Check Valve (Ball) up 0 0.00 4
Viscocity (cP) 1.0 5. Tee 0 0.00 6
Flow (m3/hr) 300.0 0
flat
0.00 8
Flow (kg/hr) 300000.0 down 0 0.00 10
Line Length (m) 100.0 0 0.00 12
down up
Roughness 0.0457 0 0.00 14
ID (mm) 428.5 6. Ellbow 90 1 8.57 16
Velocity 0.6 7. Elbow 45 0 0.00
Re 247638.7 8. Reducer 1 12.85 18
f 0.00398 9. Globe Valve 0 0.00 20
Pressure Drop/100 m (kg/cm2) 0.00633 10. Nozzle (reduce size) 1 25.71 22
Act. Length +10 % margin (m) 6.6 11. Nozzle (enlarge size) 0 0.00 24
Equiv.Length + 10% margin (m 67.4 12. T-Strainer 0 0.00 26
Line Loss (kg/cm2) 0.0047 13. Y-Strainer 0 0.00 28
Total line loss (kg/cm2) 0.0047 14. B-Strainer 0 0.00 30
15. Cone Strainer 0 0.00 32
f calculation 16. Foot valve 1 8.57 34
f1 0.005000 TOTAL 61.27 36
f2 0.003912 38
f3 0.003989 40
f4 0.003983 42
f5 0.003983 44
f6 0.003983 48
f7 0.003983 50
52
54
Discharge Valve and Fitting 56
Pipe Material Carbon Steel 1. Butterfly Valve 0 0.00 60
Pipe Size (DN) 400 20 2. Gate/ Ball Valve 1 4.95 62
SG 1.0000 3. Check Valve (Swing) 1 51.44 64
Viscocity (cP) 1.0000 4. Check Valve (Ball) up 0 0.00 70
Flow (m3/hr) 600.0000 5. Tee 1 22.86
Flow (kg/hr) 600000 0 0.00
flat
Line Length (m) 100.00 down 0 0.00
Roughness 0.0457 0 0.00
down up
ID (mm) 381.00 0 0.00
Velocity 1.46 6. Ellbow 90 5 38.10 A4 = Pipe Black Carbon
Re 556972.68 7. Elbow 45 0 0.00
f 0.0036 8. Reducer 1 11.43
Pressure Drop/100 m (kg/cm2) 0.04 9. Globe Valve 1 129.54
Act. Length +10 % margin (m) 262.35 10. Nozzle (reduce size) 0 0.00
Equiv.Length + 10% margin (m 296.72 11. Nozzle (enlarge size) 1 11.43
250 Line Loss (kg/cm2) 0.2315 12. T-Strainer 0 0.00
Total line loss (kg/cm2) 0.2315 13. Y-Strainer 0 0.00
14. B-Strainer 0 0.00
f calculation 15. Cone Strainer 0 0.00
f1 0.005000 16. Cock 0 0.00
f2 0.003557 TOTAL 269.75
f3 0.003623
f4 0.003619
f5 0.003620
f6 0.003620
f7 0.003620

Page 3
V/(g*D)^0.5
FD : 0.28
V: 0.58
g: 9.81
D: 0.43
S: 0.706
706
710
 A4 LA7 LB1 LB1H LB1S LB9 LM1 LN1 LN2 MB1 MB1S MB2 MK1 PC1 PC2
18.9 18.9 18.9 18.9 18.9 11.0236 18.9 18.9

24.3 24.3 24.3 24.3 24.3 15.2146 26.64 26.64 26.64 24.3 24.3
38.1 38.1 38.1 38.1 38.1 27.94 42.72 42.72 42.72 38.1 38.1 38.1 38.1 38.1 38.1
52.5 52.5 52.5 52.5 52.5 42.8498 54.79 54.79 54.79 52.5 52.5 52.5 52.5 49.2 52.5
77.93 77.93 77.93 77.93 77.93 66.6496 82.8 82.8 82.8 77.7 77.7 77.7 77.7 73.66 77.7
102.26 102.26 102.26 102.26 102.26 97.4344 108.2 108.2 108.2 102.3 102.3 102.3 102.3 97.18 102.3
154.05 154.05 154.05 154.05 154.05 146.3294 161.6 161.6 161.6 154.05 154.05 154.05 164.1 146.3 154.05
206.4 206.4 206.4 206.4 206.4 193.675 211.6 211.6 211.6 202.72 205 202.72 206.4 198.5 202.72
260.3 260.3 260.3 260.3 260.3 257.4544 264.6 264.6 264.6 254.5 257.4 254.5 260.3 247.6 254.5
311.2 311.2 311.2 311.2 311.2 307.086 314.8 314.8 314.8 303.22 307.1 303.22 311.2 295.4 303.22
339.75 339.75 339.75 339.75 336.55 342.9 342.9 342.9 333.35 336.6 333.35 339.75 325.42 333.35
393.7 393.7 393.7 390.5504 387.35 393.7 393.7 393.7 387.4 387.4 387.4 393.7 373.07 387.4

427 427 427 427 434.9496 444.5 444.5 444.5 425.7 425.7 425.7 406.4 425.7
475.8 475.8 475.8 475.8 488.95 495.3 495.3 495.3 477.82 477.82 477.82 457.2 477.82
524.6 524.6 524.6 524.6 539.75 508
573.4 590.55 573.4 573.4 590.55 596.9 596.9 596.9 574.6 574.6 574.6 558.8 574.6
619.17 641.35 619.17 647.60 641.35 644.55 644.55 644.55
667.97 692.15 667.97 698.40 692.15 695.35 695.35 695.35
716.77 742.95 716.77 749.20 742.95 746.15 746.15 746.15
765.57 793.75 765.57 800.00 793.75 796.95 796.95 796.95
812.81 844.55 812.81 850.80 844.55 846.12 846.00 846.00
863.17 895.35 863.17 901.60 895.35 898.55 896.80 896.80
946.15 946.15 946.15 949.20 946.15 949.35 947.60
996.95 990.6 996.95 1000.00 996.95 996.95 998.40
1047.75 1041.4 1047.75 1049.20 1047.75
1098.55 1092.2 1098.55 1100.00 1098.55
1200.15 1193.8 1200.15 1201.60 1200.15
1244.6 1248 1251.00
1292.4 1298.8 1301.80
1343.2 1349.6 1352.60
1394 1400.4 1403.40
1495.6 1502 1505.00
1546.4 1552.8 1555.80
1597.2 1603.6 1606.60

lack Carbon Steel SCH40 BE, ASTM A53 Gr. B

 PG1 RG1 SC1 SG1 WX1U WX2U
18.9 18.9 11.0236

24.3 24.3 15.2146

38.1 38.1 34 27.94
49.2 52.5 42.8 42.8
73.66 77.7 66.6 66.6
97.18 102.3 87.3 87.3
146.3 154.05 131.8 131.8
198.5 182.88 177.9 173.05
247.6 230.17 222.2 215.9
295.4 270.05 266.7 257.2 300 300
325.42 300.02 292.1 284.17
373.07 344.47 333.35 325.42 400 400

419.1 387.35 377.8 366.72 450 450

466.75 431.8 419.1 407.97 500 500
514.35 476.25 550 550
560.37 517.55 504.8 490.52 600 600
618.4 650 650
669.2 700 700
750 750
800 800
850 850
900 900
950 950
1000 1000
1050 1050
1100 1100
1200 1200
1250 1250
1300 1300
1350 1350
1400 1400
PFD No. Job Name Item No. Service
CIRCULATION COOLING TOWER
PUMP SYSTEM
P3FH-PR-4000-PFD-1001 SW (COLD) CIRCULATION 4214-1, 4214-2 CIRCULATION WATER RETURN PUMP

Suction (Liq. Level) Discharge (Elev. mm)

END EQUIPMENT 12,000
Max. Elev. mm 10500.0
Min. Elev. mm 7500.0

DN 350 12000.0

water Level
10500

DN 450 9000.0 Ground level

4214-1, 4214-2 COOLING TOWER
7500 Min. Level water 4215
6560 Suction pipe level
RETURN POND
4213
5500 Sump level

References : - P3FH-MS-4000-DWG-1001 (Layout)

Pump Nozzle Elev. - P3FH-PR-4200-PID-1001 (P&ID)
Suc. Elev. mm 9365.0
Dis. Elev. mm 9680.0

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name Softened Water Line Size mm 333.3
Velocity
Temp. Min/Nor/Max C 30 m/s 1.751
SGr. 1.0 Flow m3/h 550.000
Actual Length
Vap. Press Max kgf/cm2A 0.000003 m 86.00 (*3)
Equiv. Length Total
Vis. @ ambient cP 1.0 m 494.277
Cap. Design m3/h 550.0 Fric. Loss kgf/cm2/100m 0.0684
Cap. Overdesign % -
Cap. Design m3/h 550.0
SUCTION CONDITIONS PRESSURE LOSS
Line Size (ID) mm 428.5
Velocity m/s 1.060 a. Line + 10 % Marging kgf/cm2 0.40
Actual Length m 5.0 b. Allowance kgf/cm2 0.20 (*1)
Equiv. Length Total m 61.3
Max. Desti. Press.
Friction Loss kgf/cm2/100m 0.02 kgf/cm2 0.50 (*2)
kgf/cm2G
Elevation
Min. Drum Press. Kgf/cm2G 0.000 kgf/cm2 0.23 (*3)
kgf/cm2
Disch. Press.
Min. Static Head kgf/cm2 -0.187 kgf/cm2 1.33
kgf/cm2G
Line Loss Kgf/cm2 0.014
Strainer Loss Kgf/cm2 BRAKE HORSEPOWER
Other Loss kgf/cm2 BHP= Cap. Design x SG x Head/367.1/ Eff.
Suc. Press kgf/cm2G -0.201 Pump Eff. % 65
DIFFERENTIAL PRESSURE BHP KW 46.1
Disch. Pressure kgf/cm2G 1.335
Suc. Pressure kgf/cm2G -0.201 Selected Pump Power. KW : 55.0
Special Margin kgf/cm2 0.000
Diff. Pressure kgf/cm2 1.536
Head m 15.4
Head Selected m 20
NET POSITIVE SUCTION HEAD Remark :
Suc. Pressure kgf/cm2A 0.832 (*1) : Assumption
Vap. Pres. - 1.033 kgf/cm2A 0.000003 (*2) : As per requirement, required pressure prior to cooling tower
Net kgf/cm2A 0.832 (*3) : Refer to Layout - P3FH-MS-4000-DWG-1001 (Layout)
NPSHA m 8.32
NPSHA Selected m 7.32

Page 2

1 Selected ISO PUMP

BHP KW 15.0
125x100-315
Elev. suction 365
Elev. Discharge 680
 PFD No. Job Name Item No. Service
CIRCULATION COOLING
TOWER PUMP SYSTEM
P3FH-PR-4000-PFD-1001 SW (COLD) CIRCULATION 4214-1, 4214-2 CIRCULATION WATER RETURN PUMP

PRESSURE DROP PER 100 Mtr CALCULATION EQUIVALENT LENGTH CALCULATION

Valve and Fitting
Suction
1. Butterfly Valve 0 0.00
Pipe Material Carbon Steel 2. Gate/Ball Valve 1 5.57
Pipe Size (DN) 450 21 3. Check Valve (Swing) 0 0.00
SG 1.0 4. Check Valve (Ball) up 0 0.00
Viscocity (cP) 1.0 5. Tee 0 0.00
Flow (m3/hr) 550.0 0 0.00
flat
Flow (kg/hr) 550000.0 down 0 0.00
Line Length (m) 100.0 0 0.00
down up
Roughness 0.0457 0 0.00
ID (mm) 428.5 6. Ellbow 90 1 8.57
Velocity 1.1 7. Elbow 45 0 0.00
Re 454004.4 8. Reducer 1 12.85
f 0.00367 9. Globe Valve 0 0.00
Pressure Drop/100 m (kg/cm2) 0.01961 10. Nozzle (reduce size) 1 25.71
Act. Length +10 % margin (m) 5.5 11. Nozzle (enlarge size) 0 0.00
Equiv.Length + 10% margin (m) 67.4 12. T-Strainer 0 0.00
Line Loss (kg/cm2) 0.0143 13. Y-Strainer 0 0.00
Total line loss (kg/cm2) 0.0143 14. B-Strainer 0 0.00
15. Cone Strainer 0 0.00
f calculation 16. Foot valve 1 8.57
f1 0.005000 TOTAL 61.27
f2 0.003599
f3 0.003673
f4 0.003668
f5 0.003669
f6 0.003669
f7 0.003669

Discharge Valve and Fitting

Pipe Material Carbon Steel 1. Butterfly Valve 0 0.00
Pipe Size (DN) 350 19 2. Gate/ Ball Valve 1 4.33
SG 1.0000 3. Check Valve (Swing) 1 45.00
Viscocity (cP) 1.0000 4. Check Valve (Ball) up 0 0.00
Flow (m3/hr) 550.0000 5. Tee 1 20.00
Flow (kg/hr) 550000 0 0.00
flat
Line Length (m) 100.00 down 0 0.00
Roughness 0.0457 0 0.00
down up
ID (mm) 333.34 0 0.00
Velocity 1.75 6. Ellbow 90 3 20.00
Re 583556.45 7. Elbow 45 0 0.00
f 0.0036 8. Reducer 1 10.00
Pressure Drop/100 m (kg/cm2) 0.07 9. Globe Valve 3 340.01
Act. Length +10 % margin (m) 94.60 10. Nozzle (reduce size) 0 0.00
Equiv.Length + 10% margin (m) 494.28 11. Nozzle (enlarge size) 1 10.00
Line Loss (kg/cm2) 0.4029 12. T-Strainer 0 0.00
Total line loss (kg/cm2) 0.4029 13. Y-Strainer 0 0.00
14. B-Strainer 0 0.00
f calculation 15. Cone Strainer 0 0.00
f1 0.005000 16. Cock 0 0.00
f2 0.003593 TOTAL 449.34
f3 0.003652
f4 0.003649
f5 0.003649
f6 0.003649
f7 0.003649

Page 3
V/(g*D)^0.5
FD : 0.52
V: 1.06
g: 9.81
D: 0.43
S: 0.938
938
940
 A4 LA7 LB1 LB1H LB1S LB9 LM1 LN1 LN2 MB1 MB1S
0.75 18.9 18.9 18.9 18.9 18.9 11.0236

1 24.3 24.3 24.3 24.3 24.3 15.2146 26.64 26.64 26.64

1.5 38.1 38.1 38.1 38.1 38.1 27.94 42.72 42.72 42.72 38.1 38.1
2 52.5 52.5 52.5 52.5 52.5 42.8498 54.79 54.79 54.79 52.5 52.5
3 77.93 77.93 77.93 77.93 77.93 66.6496 82.8 82.8 82.8 77.7 77.7
4 102.26 102.26 102.26 102.26 102.26 97.4344 108.2 108.2 108.2 102.3 102.3
6 154.05 154.05 154.05 154.05 154.05 146.3294 161.6 161.6 161.6 154.05 154.05
8 206.4 206.4 206.4 206.4 206.4 193.675 211.6 211.6 211.6 202.72 205
10 260.3 260.3 260.3 260.3 260.3 257.4544 264.6 264.6 264.6 254.5 257.4
12 311.2 311.2 311.2 311.2 311.2 307.086 314.8 314.8 314.8 303.22 307.1
14 339.75 339.75 339.75 339.75 336.55 342.9 342.9 342.9 333.35 336.6
16 393.7 393.7 393.7 390.5504 387.35 393.7 393.7 393.7 387.4 387.4

18 427 427 427 427 434.9496 444.5 444.5 444.5 425.7 425.7
20 475.8 475.8 475.8 475.8 488.95 495.3 495.3 495.3 477.82 477.82
22 524.6 524.6 524.6 524.6 539.75
24 573.4 590.55 573.4 573.4 590.55 596.9 596.9 596.9 574.6 574.6
26 619.17 641.35 619.17 647.60 641.35 644.55 644.55 644.55
28 667.97 692.15 667.97 698.40 692.15 695.35 695.35 695.35
30 716.77 742.95 716.77 749.20 742.95 746.15 746.15 746.15
32 765.57 793.75 765.57 800.00 793.75 796.95 796.95 796.95
34 812.81 844.55 812.81 850.80 844.55 846.12 846.00 846.00
36 863.17 895.35 863.17 901.60 895.35 898.55 896.80 896.80
38 946.15 946.15 946.15 949.20 946.15 949.35 947.60
40 996.95 990.6 996.95 1000.00 996.95 996.95 998.40
42 1047.75 1041.4 1047.75 1049.20 1047.75
44 1098.55 1092.2 1098.55 1100.00 1098.55
48 1200.15 1193.8 1200.15 1201.60 1200.15
50 1244.6 1248 1251.00
52 1292.4 1298.8 1301.80
54 1343.2 1349.6 1352.60
56 1394 1400.4 1403.40
60 1495.6 1502 1505.00
62 1546.4 1552.8 1555.80
64 1597.2 1603.6 1606.60
70

A4 = Pipe Black Carbon Steel SCH40 BE, ASTM A53 Gr. B

 MB2 MK1 PC1 PC2 PG1 RG1 SC1 SG1 WX1U WX2U
18.9 18.9 18.9 18.9 11.0236

24.3 24.3 24.3 24.3 15.2146

38.1 38.1 38.1 38.1 38.1 38.1 34 27.94
52.5 52.5 49.2 52.5 49.2 52.5 42.8 42.8
77.7 77.7 73.66 77.7 73.66 77.7 66.6 66.6
102.3 102.3 97.18 102.3 97.18 102.3 87.3 87.3
154.05 164.1 146.3 154.05 146.3 154.05 131.8 131.8
202.72 206.4 198.5 202.72 198.5 182.88 177.9 173.05
254.5 260.3 247.6 254.5 247.6 230.17 222.2 215.9
303.22 311.2 295.4 303.22 295.4 270.05 266.7 257.2 300 300
333.35 339.75 325.42 333.35 325.42 300.02 292.1 284.17
387.4 393.7 373.07 387.4 373.07 344.47 333.35 325.42 400 400

425.7 406.4 425.7 419.1 387.35 377.8 366.72 450 450

477.82 457.2 477.82 466.75 431.8 419.1 407.97 500 500
508 514.35 476.25 550 550
574.6 558.8 574.6 560.37 517.55 504.8 490.52 600 600
618.4 650 650
669.2 700 700
750 750
800 800
850 850
900 900
950 950
1000 1000
1050 1050
1100 1100
1200 1200
1250 1250
1300 1300
1350 1350
1400 1400
 Motor Rating

- .00 0.1
0.1100 0.12
0.1201 0.18
0.1300 0.25
0.1900 0.37
0.2500 0.56
0.3710 0.75
0.5610 1.1
0.7510 1.5
1.1100 2.2
1.5100 3
2.2100 3.7
 3.0100 4
3.7010 5.5
4.0100 7.5
7.5010 9.3
9.3010 10
10.0100 11
11.0100 15
15.0100 18.5
18.5100 22
22.0100 30
30.0100 37
37.0100 45
45.0100 55
55.0100 75
75.0100 90
90.0100 110
110.0100 132
132.0100 150
150.0100 160
160.0100 185
185.0100 200
200.0100 250
250.0100 315
315.0100 400
400.0100 450
450.0100 560
560.0100 630
630.0100 710
710.0100 800
800.0100 900
900.0100
Motor Rating ASME B36.10M SC40 (API 5L)
DN(mm) Dia. OUT Thick Dia. IN
40
0 DN 6 10.3 1.73 6.8
7 DN 8 13.7 2.24 9.2
9 DN 10 17.1 2.31 12.5
11 DN 15 12.3 2.77 6.8
16 DN 20 26.7 2.87 21.0
21 DN 25 33.4 3.38 26.6
26 DN 32 42.2 3.56 35.1
33 DN 40 48.3 3.68 40.9
41 DN 50 60.3 3.91 52.5
51 DN 65 73 5.16 62.7
66 DN 80 88.9 5.49 77.9
 81 DN 90 101.6 5.74 90.1
91 DN 100 114.3 6.02 102.3
101 DN 125 141.3 6.55 128.2
126 DN 150 168.3 7.11 154.1
151 DN 200 219.1 8.18 202.7
201 DN 250 273 9.27 254.5
251 DN 300 323.8 9.53 304.7
301 DN 350 355.6 11.13 333.3
351 DN 400 406.4 12.70 381.0
401 DN 450 457 14.27 428.5
451 DN 500 508 15.90 476.2
501 DN 550 559 17.48 524.0
551 DN 600 610 17.48 575.0
601 DN 650 660 9.53 640.9
651 DN 700 711 9.53 691.9
701 DN 750 762 9.53 742.9
751 DN 800 813 17.48 778.0
801 DN 900 914 9.53 894.9
901 DN 1000 1014.3 9.53 995.2
1001 DN 1050 1067 9.53 1,047.9
 LINE SIZING CALCULATION

I. River Water Intake & Water Treatment System

(Ref Dwg : P3FH-PR-4100-PFD-1001)

No. Fluid & Piping Segment

1 Fresh Water (River to Clarifier)

Pump Suction Side
2 Fresh Water (River to Clarifier)
Pump Discharge Side
3 NSW Water (Clarifier to Plant Area)
Pump Suction Side
4 NSW Water (Clarifier to Plant Area)
Pump Discharge Side
5 NSW Water (Header pipe to Receiving Water Pond)
6 NSW Water (Water Pond to Sand Filter)
Pump Suction Side
7 NSW Water (Water Pond to Sand Filter)
Pump Discharge Side
8 NSW Water (Water Pond to Softener)
Pump Suction Side
9 NSW Water (Water Pond to Softener)
Pump Discharge Side

II. Circulation Water System

(Ref Dwg : P3FH-PR-4000-PFD-1001)

No. Fluid & Piping Segment

NSW Circulation System

1 NSW Water (Header pipe to NSW/SW-CC Circulation Pond)
2 NSW Water ( Header Pipe to NSW Circulation Pond)
3 NSW Water ( NSW Circulation Pond to NSW head tank)
Pump Suction Side
4 NSW Water ( NSW Circulation Pond to NSW head tank)
Pump Discharge Side
5 NSW Water (NSW Head Tank to Plant Area)
6 NSW Water (NSW Head Tank to Plant Infrastructure)
7 NSW Water ( Side Wall Cooling Service to NSW-Return Pond)
Pump Suction Side
8 NSW Water ( Side Wall Cooling Service to NSW-Return Pond)
Pump Discharge Side
9 NSW Water (Plant Area to NSW Return Pond)
10 NSW Water (NSW-Return Pond to NSW- Cooling Tower)
Pump Suction Side
11 NSW Water (NSW-Return Pond to NSW-Cooling Tower)
 Pump Discharge Side
12 NSW Water (NSW-Cooling Tower to NSW Circulation Pond)
13 NSW Water (NSW-Cooling Tower to Drainage)

SW Circulation System (Cold)

14 SW Water (Softener to SW/SW-CC Circulation Pond)
15 SW Water ( SW-Circulation Pond to SW/SW-CC head tank)
Pump Suction Side
16 SW Water ( SW-Circulation Pond to SW head tank)
Pump Discharge Side
17 SW Water (SW Circulation Pond to Filter Water)
18 SW Water (SW Head Tank to Plant Area)
19 SW Water (Plant Area to SW-Return Pond)
20 SW Water ( SW-Return Pond to SW-Cooling Tower)
Pump Suction Side
21 SW Water ( SW-Return Pond to SW-Cooling Tower)
Pump Discharge Side
22 SW Water (SW-Cooling Tower to SW-Circulation Pond)
23 SW Water (SW-Cooling Tower to Drainage)

SW -CC Circulation System (Hot)

24 SW-CC Water ( Header Pipe to SW-CC circulation Pond)
25 SW-CC Water ( SWCC Circulation Pond to header pipe)
Pump Suction Side
26 SW-CC Water ( SW-CC Circulation Pond to header pipe)
Pump Discharge Side
27 SW-CC Water ( Header pipe to Filter)
Pump Discharge Side
28 SW-CC Water ( Filter to Head Tank/Plant)
29 SW-CC Water ( Filter to SWCC Circulation Pond )
30 SW-CC Water (SW-CC Head Tank to ESF System)
31 SW-CC Water (ESF System And Receiving Pan to SW-CC Return Pond)
32 SW-CC Water ( SW-CC Return Pond to Header pipe)
Pump Suction Side
33 SW-CC Water ( SW-CC Return Pond to Header Pipe)
Pump Discharge Side
34 SW-CC Water (Header Pipe to SW-CC Cooling Tower)
35 SW-CC Water (SW-CC Cooling Tower to SW-CC Circulation Pond)
36 SW Water(SW-CC Cooling Tower To Drainage )

III. Sea Water Intake

(Ref Dwg : P3FH-PR-4900-PFD-1001)
No. Fluid & Piping Segment

1 Sea Water (Mainline to slag pond)

2 Sea Water (Discharge pipe each pump )

IV. Fuel Oil System

(Ref Dwg : P3FH-PR-4300-PFD-1001)

No. Fluid & Piping Segment

1 Fuel Oil (MFO Tank to Plant)

Pump Suction Side
2 Fuel Oil (MFO Tank to Plant)
Pump Discharge Side
3 Fuel Oil (HSD Tank to Plant)
Pump Suction Side
4 Fuel Oil (HSD Tank to Plant)
Pump Discharge Side

V. Compressed Air System

(Ref Dwg : P3FH-PR-4700-PFD-1001)

No. Fluid & Piping Segment

Compressed Air System - System 1

1 Compressed Air (Main header)
2 Compressed Air (Main header to Ore Drying Equipment Air Receiver)
3 Compressed Air (Main header to Dust Treatment Equipment Air Receiver)
4 Compressed Air (Main header to Exhaust Gas Treatment Equipment Air Receiver)
5 Compressed Air (Main header to Rotary Kiln Equipment Air Receiver)
6 Compressed Air (Main header to Coal Firing Equipment Air Receiver)

Compressed Air System - System 2 & 3

1 Compressed Air (Main header)
2 Compressed Air (Main header to Electric Smelting Equipment Air Receiver)
3 Compressed Air (Main header to System 3)

HP Compressed Air System - System 2

1 Compressed Air (Main header)
 Required Selected
Flow rate Design Fluid Selected Actual Fluid
Piping ID Pipe Size
(m3/hr) velocity (m/s) Pipe ID (mm) velocity (m/s)
(mm) (A)
140.0 1.0 222.6 250 A 254.5 0.76

140.0 1.8 165.9 200 A 202.7 1.21

140.0 1.0 222.6 250 A 254.5 0.76

140.0 1.8 165.9 200 A 202.7 1.21

40.0 1.8 88.7 100 A 102.3 1.35

60.0 1.0 145.7 150 A 154.1 0.89

60.0 1.8 108.6 100 A 102.3 2.03

60.0 1.0 145.7 150 A 154.1 0.89

60.0 1.8 108.6 100 A 102.3 2.03

Required Selected
Flow rate Design Fluid Selected Actual Fluid
Piping ID Pipe Size
(m3/hr) velocity (m/s) Pipe ID (mm) velocity (m/s)
(mm) (A)

100.0 1.8 140.2 150 A 154.1 1.49

100.0 1.8 140.2 150 A 154.1 1.49
495.0 1.0 418.5 450 A 428.7 0.95

495.0 1.8 311.9 350 A 333.3 1.58

469.0 1.8 303.6 300 A 303.2 1.80

26.0 1.8 71.5 80 A 77.9 1.51
200.0 1.0 266.0 300 A 303.2 0.77

200.0 1.8 198.3 200 A 202.7 1.72

200.0 1.8 198.3 200 A 202.7 1.72

400.0 1.0 376.2 400 A 381.0 0.97

400.0 1.8 280.4 300 A 303.2 1.54

395.0 1.8 278.7 300 A 303.2 1.52
5.0 1.8 31.4 50 A 35.1 1.44

60.0 1.8 108.6 100 A 102.3 2.03

810.0 1.0 535.4 500 A 489.0 1.20

810.0 1.8 399.0 450 A 428.7 1.56

60.0 1.8 108.6 100 A 102.3 2.03

744.0 1.8 382.4 450 A 428.7 1.43
740.0 1.8 381.4 450 A 428.7 1.42
740.0 1.0 511.7 500 A 489.0 1.09

740.0 1.8 381.4 400 A 381.0 1.80

730.0 1.8 378.8 450 A 428.7 1.40

10.0 1.8 44.3 50 A 52.5 1.28

22.0 1.8 65.8 65 A 62.7 1.98

1180.0 1.0 646.2 550 A 539.8 1.43

1180.0 1.8 481.6 500 A 489.0 1.75

2360.0 1.8 681.1 650 A 641.4 2.03

2180.0 1.8 654.6 650 A 641.4 1.87

180.0 1.8 188.1 200 A 202.7 1.55
2180.0 1.8 654.6 650 A 641.4 1.87
2180.0 1.8 654.6 650 A 641.4 1.87
1090.0 1.0 621.1 550 A 539.8 1.32

1090.0 1.8 610.0 500 A 489.0 1.61

2180.0 1.8 654.6 650 A 641.4 1.87

2160.0 1.8 651.6 650 A 641.4 1.86
22.0 1.8 65.8 80 A 77.9 1.28
 Required Selected
Flow rate Design Fluid Selected Actual Fluid
Piping ID Pipe Size
(m3/hr) velocity (m/s) Pipe ID (mm) velocity (m/s)
(mm) (A)
3000.0 1.8 768.0 800 A 778.0 1.75
1000.0 1.8 443.4 450 A 438.2 1.84

Required Selected
Flow rate Design Fluid Selected Actual Fluid
Piping ID Pipe Size
(m3/hr) velocity (m/s) Pipe ID (mm) velocity (m/s)
(mm) (A)
60.0 1.0 145.7 150 A 154.1 0.89

60.0 1.5 119.0 150 A 154.1 0.89

60.0 1.0 145.7 150 A 154.1 0.89

60.0 1.5 119.0 150 A 154.1 0.89

Required Selected
Flow rate Design Fluid Selected Actual Fluid
Piping ID Pipe Size
(Nm3/hr) velocity (m/s) Pipe ID (mm) velocity (m/s)
(mm) (A)

2700.0 20.0 218.6 200 A 202.7 23.24

756.0 20.0 115.7 100 A 102.5 25.45
150.0 20.0 51.5 50 A 52.5 19.25
180.0 20.0 56.4 65 A 62.7 16.19
1224.0 20.0 147.2 150 A 154.1 18.23
390.0 20.0 83.1 80 A 77.9 22.71

546.0 20.0 98.3 100 A 102.5 18.38

287.0 20.0 71.3 80 A 77.9 16.71
102.0 20.0 42.5 40 A 40.9 21.58

108.0 20.0 43.7 40 A 40.9 22.85

Remarks

Remarks
 Remarks

GRP /HDPE Pipe

Remarks

Remarks