Chen 2008
Chen 2008
Chen 2008
com
Received 8 August 2007; received in revised form 29 October 2007; accepted 1 November 2007
Abstract
This work studies how pressure and temperature affect supercritical carbon dioxide extraction of rice bran oil from powdered rice bran, followed
by the concentration and isolation of ␥-oryzanols by column partition purification. The two purest ␥-oryzanols (>98 wt.%) were isolated from
reagent chemical ␥-oryzanols by preparative reverse-phase high-pressure liquid chromatography. In searching for a suitable range of extraction
conditions, supercritical extraction at 350 bar and 313 K yielded 17.5% oil and the extraction efficiency of ␥-oryzanols was 84.9%, using 1200 g of
carbon dioxide over 4 h. Finally, supercritical extractions at pressures from 250 to 350 bar and at temperatures from 313 to 333 K were chosen based
on the response surface methodology to determine their effects on concentration of ␥-oryzanols in the extracted oil. Pressure proved more significant
than temperature in increasing the concentration of ␥-oryzanols. A significant amount of the purest oil that contained 37.0 wt.% ␥-oryzanols was
obtained following a normal-phase medium-pressure column partition fractionation of the extracted oil.
© 2007 Elsevier B.V. All rights reserved.
Keywords: Column chromatography; Extraction; ␥-Oryzanols; Rice bran; Supercritical carbon dioxide
1383-5866/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.seppur.2007.11.003
C.-R. Chen et al. / Separation and Purification Technology 61 (2008) 358–365 359
surements between oil compounds and carbon dioxide [17,18]. tion system. Analytical grade reagents—99.95% carbon dioxide
Many multi-stage supercritical fluid deacidifications of rice bran (Toyo gas, Taiwan), 99.7% nitrogen (Toyo gas), 99.8% hydrogen
oil have been conducted to remove free fatty acids or triglyc- (Toyo gas), 99% air (Toyo gas), 99.9% ethyl acetate (Mallinck-
erides from raffinate oil using a packed column at a middle–high rodt, USA), 99.9% N-hexane (Mallinckrodt), 99.9% methanol
pressure at 333–353 K to increase concentrations of ␥-oryzanols (Mallinckrodt), 99.9% dichloromethane (Mallinckrodt), 99.5%
and phytosterols in the oil [19–24]. ethyl ether (Mallinckrodt), 99.5% isopropanol (Mallinckrodt),
Except for cycloartenyl ferulate, no pure standard of ␥- 99.9% acetonitrile (J.T. Baker, USA), 99.8% acetic acid (Merck,
oryzanols can be obtained from local chemical suppliers. This Germany) and 95% ethanol (Taiwan Sugar Co. Ltd., Taiwan),
goal of this work was to obtain pure 24-methylenecycloartanyl were purchased from a local supplier and used without further
ferulate and campesteryl ferulate from reagent chemical ␥- treatment. Authentic standards including 98% cycloartenyl fer-
oryzanols using a semi-preparative HPLC method. Supercritical ulate (Wako, Japan), 95% mixed standard ␥-oryzanols (Wako)
carbon dioxide extraction of rice bran oil from powdered rice and a fatty acid methyl esters standard (Supelco, USA) were
bran, designed using response surface methodology, followed used herein only for quantification.
by the concentration of ␥-oryzanols in the extracted oil using a
middle-pressure column partition fractionation, was studied. 2.2. Isolation and identification of two γ-oryzanols
ferulate and campesteryl ferulate were obtained at the 10 mg ISCO, USA) (5), and was heated to supercritical conditions
level. Their chemical structures were identified using a 400 Hz using a double-pipe heat exchanger (8) and a re-boiler (10-
1 H NMR spectrophotometer. 2). This carbon dioxide, maintained at a flow rate of 5 L/min
(STP), flowed into the extractor (10-1); came into contact with
2.3. Quantification of γ-oryzanols, free fatty acids and the rice bran powder, and was used to extract the oil. A heat-
triglycerides ing element equipped with a PID temperature controller (4)
was thermostatically maintained at a constant temperature; two
HPLC quantifications of four ␥-oryzanols (cycloartenyl fer- back-pressure regulators (12-1, 12-2) located at the outlet were
ulate, 24-methylenecycloartanyl ferulate, campesteryl ferulate manually adjusted to maintain constant extraction pressure. Fol-
and sitosteryl ferulate) and three free fatty acids (oleic acid, lowing the extraction, CO2 entered into a 130 mL separator (14)
linoleic acid and linolenic acid) were performed using a reverse- by a drop in pressure and was expanded through a spiral-type
phase analytical column (YMC-C18, 5 m, 250 mm × 4.6 mm nozzle. The SC-CO2 extract then passed through a heated line
i.d., Japan). The column was linked to a UV/vis detector (L- connector (17) and entered in a separator that was maintained
4200H, Hitachi, Japan) by a high-pressure pump (L-7100, at 50 bar and 303 K. The amount of CO2 used was measured
Hitachi, Japan) and the software to control the interface (D- using a wet gas meter (W-NK-Da-1B, Shinagawa, Japan) (15)
7000, Hitachi, Japan). The column temperature was maintained and thus returned to the ambient conditions. Precipitates (15%
at 313 K using a column oven (TCM-004657, Waters-Millipore, extracted oil) that had washed out from the back-pressure regu-
USA). The absorption of UV from the samples was detected lators and the transfer lines were then mixed with the collected
at a wavelength of 330 and 210 nm for the each of the four ␥- oil (85% oil) to prepare them for analysis. At the end of each
oryzanols and the three free fatty acids. The injection volume of experiment, the extracted solution was collected and the solvent
the sample was 20 L. One mobile phase of the mixed solvent was dried out using a vacuum rotary evaporator. The residue was
of 90% acetonitrile, 6% dichrolomethane and 4% acetic acid then weighed and stored at 273 K before use.
by weight fraction was used in the ␥-oryzanols analysis. The
other mobile phase of the mixed solvent of 85% acetonitrile, 2.6. Column partition fractionation of γ-oryzanols oil
5% methanol and 10% de-ionized water with 1% acetic acid
was used to analyze the free fatty acids. Both R-square corre- Solid–liquid column purification, a form of partition extrac-
lation coefficients of the calibration curves of ␥-oryzanols and tion, has been used in the isolation of bioactive compounds from
free fatty acids were at least 0.999. extracted oil [25–27]. In this study, a total 15 g of SC-CO2 -
GC quantification of seven triglycerides was performed using extracted oil was obtained and diluted with N-hexane in a batch.
a non-polar capillary column (DB-5, J&W, USA) in a gas The diluted solution was then loaded into a medium-pressure
chromatograph (GC-14B, Shimadzu, Japan). The column tem- column (440 mm L × 37 mm i.d.) that was packed with silica
perature was set to 443 K initially, and programmed to increase to gel 60 resin (LiChroprep-Si-60, 40–63 m, Merck, Germany).
488 K at 5 K/min, then to 496 K at 2 K/min, and finally to 503 K The diluted solution of SC-CO2 -extracted oil was pumped into
at 1 K/min. The split ratio was 3.4: 1, and the flame ionization the medium-pressure column through an intelligent pump (PU-
detector temperature was set to 553 K.
(1) 342 K N-hexane; (2) 356 K isopropanol; (3) 338 K methanol; WCO2 : consumption of carbon dioxide; Woil : weight of the extracted; TY: total oil yield = (Woil /WRB ) × 100%; WRB : weight of rice bran;
WOry : weight of oryzanols; WOry ∗ : yield of oryzanols; W ∗ ∗
FFA : weight of free fatty acids; WFFA : yield of free fatty acids; WTG : weight of triglycerides; WTG : yield of triglycerides; ROry : oryzanols extraction
efficiency = (WOry /WOry,Soxhlet ) × 100%; RFFA : free fatty acids extraction efficiency = (WFFA /WFFA,Soxhlet ) × 100%; RTG : triglycerides extraction efficiency = (WTG /WTG,Soxhlet ) × 100%; βOry : concentration factor of
oryzanols = ROry /TY; βFFA : concentration factor of free fatty acids = RFFA /TY; βTG : concentration factor of triglycerides = RTG /TY; others: weight of waxes, glycolipids and phospholipids; TYSoxhlet = 20.0 (%);
∗
WOry,Soxhlet ∗
= 3.03 (mg/g); WFFA,Soxhlet ∗
= 19.0 (mg/g); WTG,Soxhlet = 160.0 (mg/g); βOry,FFA,TG,Soxhlet = 5.00.
a Four hours Soxhlet extraction.
b SC-CO extractions at 350 bar, 313 K, 10 g/min.
2
Table 2
Response surface-designed SC-CO2 extractions of 10 g of rice bran powder
RSM# P (bar) T (K) Woil TY WOry ∗
WOry ROry βOry WFFA ∗
WFFA RFFA βFFA WTG ∗
WTG RTG βTG Others
(g) (%) (mg/goil ) (mg/gRB ) (%) (mg/goil ) (mg/gRB ) (%) (mg/goil ) (mg/gRB ) (%) (mg/goil )
1(A) 250 313 0.86 8.6 4.6 0.40 13.1 1.51 170 14.7 77.3 8.96 784 67.6 42.3 4.90 41.2
2(F) 250 323 0.82 8.2 4.8 0.39 12.8 1.57 175 14.3 75.4 9.20 776 63.6 39.7 4.85 44.2
3(A) 250 333 0.82 8.2 4.7 0.38 12.6 1.53 217 17.8 93.8 11.42 721 59.3 37.1 4.51 57.0
4(F) 300 313 1.48 14.8 9.0 1.32 43.7 2.96 119 17.6 92.6 6.27 800 118.2 73.9 5.00 71.6
5(C) 300 323 1.43 14.3 6.5 0.92 30.5 2.14 121 17.2 90.6 6.36 786 112.0 70.0 4.91 86.6
6(F) 300 333 1.52 15.2 7.5 1.14 37.6 2.48 117 17.7 93.2 6.15 792 120.1 75.0 4.95 83.0
7(A) 350 313 1.75 17.5 14.7 2.57 84.9 4.86 105 18.4 96.7 5.54 798 139.3 87.1 4.99 82.2
8(F) 350 323 1.73 17.3 13.9 2.40 79.3 4.59 104 18.0 94.6 5.48 760 131.2 82.0 4.75 122.2
9(A) 350 333 1.73 17.3 14.7 2.55 84.1 4.86 104 18.0 94.8 5.47 747 129.4 80.8 4.67 134.4
P: pressure; T: temperature; Woil : weight of the extracted; TY: total oil yield = (Woil /WRB ) × 100%; WRB : weight of rice bran; WOry : weight of oryzanols; WOry ∗ : yield of oryzanols; W
FFA : weight of free
∗ : yield of free fatty acids; W : weight of triglycerides; W ∗ : yield of triglycerides; R
fatty acids; WFFA : oryzanols extraction efficiency = (W /W ) × 100%; R : free fatty acids extraction effi-
TG TG Ory Ory Ory,Soxhlet FFA
ciency = (WFFA /WFFA,Soxhlet ) × 100%; RTG : triglycerides extraction efficiency = (WTG /WTG,Soxhlet ) × 100%; βOry : concentration factor of oryzanols = ROry /TY; βFFA : concentration factor of free fatty acids = RFFA /TY;
∗
βTG : concentration factor of triglycerides = RTG /TY; others: weight of waxes, glycolipids and phospholipids; TYSoxhlet = 20.0 (%); WOry,Soxhlet ∗
= 3.03 (mg/g); WFFA,Soxhlet ∗
= 19.0 (mg/g); WTG,Soxhlet = 160.0 (mg/g);
βOry,FFA,TG,Soxhlet = 5.00.
361
362 C.-R. Chen et al. / Separation and Purification Technology 61 (2008) 358–365
1580, Jasco, Japan). Chromatography was then employed to were obtained at a CO2 to solids ratio of 120. The amount of oil
fractionate the ␥-oryzanols with an affinity for fat from other extracted declined as the amount of solids increased (datum# 8
species in the oil. The eluting solvent consisted of N-hexane (H) in Table 1).
and ethyl acetate (EA).
Fig. 2 presents an information block diagram. In these 3.3. Experimental designed SC-CO2 extraction
stepwise elution processes, most triglycerides and free fatty
acids were initially removed by the eluent but the ␥-oryzanols A two-factor parameter (pressure and temperature) response
remained adsorbed and were later eluted. The flow rate to the col- surface methodology (RSM), with four axial points, four factor
umn was 2 mL/min. Five eluting solvent mixtures of N-hexane
with ethyl acetate in volume ratios of 100:0, 98:2, 95:5, 90:10
and 0:100 were used in this fractionation study. After the solvent
had been dried out, each fraction was concentrated and analyzed.
points and one center point was designed for the SC-CO2
extraction of rice bran oil from the 10 g of rice bran powder.
The flow rate of CO2 was 10 g/min and the amount of CO2
consumed was 1200 g, as determined from the results in Table 1.
Table 2 presents experimental data on RSM SC-CO2 extraction
at pressures from 250 to 350 bar and temperatures from 313 to
333 K.
Fig. 3 shows that the total oil yield (TY), the extraction effi-
ciency (ROry ) and the concentration factor (βOry ) reaches the
maxima of 17.5%, 84.9% and 4.86, respectively, at 350 bar
and 313 K (datum# 7 in Table 2). The pressure effect seems
to be more significant than the temperature effect. The total
oil yield, extraction efficiency of ␥-oryzanols (ROry ) and con-
centration factor of ␥-oryzanols (βOry ) increased with pressure,
but decreased as the temperature increased. Fig. 4 reveals that
the extraction efficiency of free fatty acids (RFFA ) and the con-
centration factor (βFFA ) reached minima of 10.4% and 5.47,
respectively, at 350 bar and 333 K (datum# 9 in Table 2). The
amount of free fatty acids in extracted oil and the concentra-
Table 3
Experimental data on column partition fractionation of rice bran oil
Sample Eluent Woil (g) Ory (%) TG (%) FFA (%) FA (%) Others (%)
Eluent: N-hexane + ethyl acetate; Ory: percentage of oryzanols = (WOry /Woil ) × 100%; TG: percentage of triglycerides = (WTG /Woil ) × 100%; FFA: percentage
of free fatty acids = (WFFA /Woil ) × 100%; FA: percentage of fatty acids = (WFA /Woil ) × 100%; Others: percentage of waxes, glycolipids and phospho-
lipids = (Woil − WOry − WFA )/Woil × 100%; Woil : weight of the extracted; WOry : weight of oryzanols; WTG : weight of triglycerides; WFFA : weight of free fatty
acids; WFA : weight of fatty acids = WTG + WFFA .
Bold values represent the best values.
fifth fraction that contained 18.9 wt.% of ␥-oryzanols of the SC- extracted oil. Separating free fatty acids and triglycerides from
CO2 -extracted oil was obtained using the same mobile solvent. the purified ␥-oryzanols fraction remains difficult, and requires
The concentration of free fatty acids in the N-hexane-extracted further study.
oil from rice bran powder containing 40% FFA was higher than
that in the SC-CO2 -extracted oil from the powder with 10% FFA, Acknowledgements
so the purity of ␥-oryzanols was lower. In these column parti-
tion fractionations, most triglycerides and free fatty acids had The authors would like to thank the National Science Council
been removed by preceding solvent elutions of large fractions of of the Republic of China, Taiwan, for financially supporting this
N-hexane. However, the remaining elutions retained a few free research under Contract No. NSC95-2221-E005-133. This work
fatty acids in the purified ␥-oryzanols fraction, as revealed by is also supported in part by the ministry of education, Taiwan,
data# F6 and J5 in Table 3. ROC under the ATU plan.
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