5 Combiflame

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COMBIFLAME

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Shanti Boilers & Pressure Vessels Pvt. Ltd., is one of the leading name in the of Boilers and heating systems
for over three decades. We are the rst to manufacture boilers from the state of Telangana & Andhra
Pradesh. Our Management comprises of technically qualied people both at management levels and at
the technical support level. Our Business mission is to provide maximum efciency and sustainable
solutions with our products and services.

With decades of experience in the process industry we customize integrated solutions for project
requirements Processi ng and many more areas.

SHANTI COMBIFLAME
As the name suggests COMBIFLAME is a Shell & Water walled membrane panel Boiler. It has the
advantage of both Fire Tube and Water Tube Steam Boiler. Radiant Zone of the Furnace is the Membrane
Panel forming the 1st pass of the Boiler and 2nd & 3rd Pass constitutes the Fire Tubes Convection Zone. Thus
the radiant zone recovers the radiant heat and smoke tubes provide large water and steam holding
volume to give the maximum advantage. Combiame is available with Different Design and Gratings to
suit variety of Fuels.

TECHNICAL SPECIFICATION OF 'COMBIFLAME'


Descrip on unit SBH-EF-MW-150 SBH-EF-MW-200 SBH-EF-MW-300 SBH-EF-MW-400 SBH-EF-MW-500 SBH-EF-MW-600

Capacity (F&A 100) kg/hr 1500 2000 3000 4000 5000 6000

2 10.54/17.5/21
Design pressure kg/cm^ g

Efficiency % 84 (As per BS845 Part 1 NCV Basis)

AGRO WASTE/COAL/WOOD/BRIQUETTE/PETCOKE/HUSK

Fuel Firing Systems Automa c (with Independent Fuel Feeding System)

Fuel Consump on kg/hr 265-275 350-360 530-540 710-720 885-895 1060-1070

Connected Electrical Load ? ?


Standard Unit (Without PCE) HP 13.5 16.0 26.0 34.0 44.5 55.0

with MDC / TCDC HP 14.0 16.5 27.0 35.0 45.0 56.0

Dimensions & Weight

Unit Assembly (LxWxH) m 6.0x2.5x3.0 6.0x2.5x3.0 7.0x2.85x4 7.1x3.0x5 7.6x3.0x5 9.2x2.85x5

Chimney Top Diameter mm 450 500 600 700 800 900

Dry Weight (10.54) Ton 9.5 12 14 22.0 26.0 29.0

*CAPACITY : 8000-15000 KG/HR & HIGHER PRESSURES SPECIFICATIONS SHALL BE SUBMITTED ON REQUEST.
www.shantiboilers.com

SALIENT FEATURES OF COMBIFLAME

“SAVES COST/KG OF STEAM GENERATED”

Shanti Combiame Series model is offered for process steam


requirement & co-generation requirement:
1. MODE OF FIRING:
Manual Firing: Shanti Boilers are provided with optimally sized firing doors
for conveniently feeding the fuel.
Pneumatic Firing: Shanti Boilers offers Pneumatic feeding option for feeding
un-conventional fuels like Saw Dust/ Coal Dust/ Bagasse. The system can
also be given as a supplementary system along with FBC Firing
Fluidised Bed Combustion system: For high combustion efficiency and
complete combustion for coal & paddy husk.

2. FULLY AUTOMATIC DESIGNED SYSTEM


For Maximum Safety and consistent steam supply.

3. BALANCED DRAFT SYSTEM


Shanti Boilers offer balanced draft system for measured and consistent
flow of flue gas through the Boiler.
4. LOW POWER CONSUMPTION
Shanti Boilers are designed and provided with suitably designed drives
resulting in Low Power Consumption and Save Energy Cost.
5. STAINLESS STEEL NOZZLES AND FURRELE
Extended tube life and lifelong durability.

6. VERTICAL FEED WATER PUMPS


Lower Power Consumption & Trouble free Working.

7. CAST STEEL SAFETY VALVE


Good quality safety valve for guarantee safeties.

8. MAINTENANCE FRIENDLY BOILER


Shanti Boilers are maintenance friendly.Quick shut down time for cleaning
is a unique plus point of Shanti Boilers. Shanti Boilers are provided with
adequate number of cleaning manholes in the water tube side and optimum
proper opening doors in the flue gas path for easy access to clean the system.
COMBIFLAME
As the name suggests SHANTI COMBIFLAME have option of feeding various types of fuels manually and
Mechanically. Depending on application Combiame series is offered along with different Grates and
feeding system.

COMBIFLAME

COMBIFLAME (S) is a stationary grate Boiler suitable for Waste Wood


Chips , Coal , Briquette. The Grate Bars are specially designed ie.., Box
pattern and casted with best proportion of Cr-Mn Casting to provide
Strength and long life.

IV. COMBIFLAME (RE):


STATIONARY GRATE
COMBIFLAME (RE ) Series is Combination Boiler provided with
Reciprocating grate. The Boiler is provided with reciprocating grate
driven by a drive. The Fuel is fed through a service hopper tted at the
front end of the Furnace. The Ignited fuel travels through the furnace
and total combustion happens till it reached the end of the grate. The
Ash drops into the ash chamber. Ash can be removed from the ash door.
The Combiame (RE) is suitable for Multi fuels like :
Bagasse , Groundnut shell , Wood waste, and other agro fuels.

III. COMBIFLAME (T): RECIPROCATING GRATE

COMBIFLAME (T) Series is Combination Boiler provided with


travelling grate. The Boiler is provided with travelling grate driven by a
drive. The Fuel is fed through a service hopper tted at the front end of
the Furnace. The Ignited fuel travels through the furnace and total
combustion happens till it reached the end of the grate. The Ash drops
into the ash chamber. Ash can be removed from the ash door. Multiple
fuels are suitable for travelling grate like: Coal , Briquette , Wood Waste.

TRAVELLING GRATE
II.COMBIFLAME (FBC):

COMBIFLAME (FBC) is supplied as a Fluidized Bed Combustion Boiler. Wherein a specially designed In-Bed
Coil Assembly is placed in the Furnace combustion Zone. The fuel is Fed Under – bed or Over-Bed depending
on the type quality of fuel. Special Designed High temperature Stainless Steel Bar Stock fabricated Air Nozzles
are tted on air Box for uniform and controlled distribution of Air required for Combustion. Combiame (FBC)
offers very high combustion and Over-all Efciency due to Fluidization and maximum heat recovery in the In
Bed Assembly zone. The Boiler is tted with best in class fuel feeding system with VFD. COMBIFLAME (FBC) is
best suited for Pulverized Coal & PADDY HUSK.

III.COMBIFLAME (POF):

COMBIFLAME (POF) is Pneumatic over feed Boiler best suited for multiple fuel applications. It is designed for
multi fuel applications. Fuel is fed into the Combustion chamber with screw feeder arrangement. Air nozzles
or re bars are tted to the air box for even distribution of Air required for combustion.
www.shantiboilers.com

ACTUAL SITE INSTALLATION OF COMBIFLAME

MULTIFUEL COMPATIBLE MODEL


FIVE PASS HI-BRID DESIGN
HIGH COMBUSTION EFFICIENCY
MULTI FUEL BOILER
1 YEAR WARRANTY*

ACTUAL SITE PHOTO

PUMPS FURREL’S
www.shantiboilers.com
OTHER PRODUCTS AND SERVICES

BOILERS: POLLUTION CONTROL SYSTEMS:


R PACKAGED BOILERS: SOLID LIQUID AND R DUST COLLECTORS
R GASEOUS FUELS R DUST SEPERATORS
R CO-GENERATION BOILERS R BAG FILTERS
R FBC BI DRUM BOILERS R WET SCRUBBERS
R TRAVELLING & RECIPROCATING GRATE
R SETTLING CHAMBERS
R BOILERS
R ID FANS, FD FANS, BLOWERS, AXIAL FANS
R SMALL INDUSTRIAL BOILERS
R CLARIFIERS
R HOT WATER BOILERS
R CLEAN AIR TECHNOLOGIES
R IBR BOILERS
WATER TREATMENT SYSTEMS:
R NON IBR BOILERS
R WATER SOFTNERS
R WASTE HEAT BOILERS
R DM PLANTS

R REVERSE OSMOSIS PLANTS


HEATERS:
R THERMIC FLUID HEATERS R DE-ODORISERS

R DE-HUMIDIFIERS WATER TREATMENT & FIRE SIDE:


R GASIFIERS R FEED WATER & DESCALING

R AIR HEATERS EFFLUENT TREATMENT PLANTS


R AIR PRE-HEATERS SEWAGE TREATMENT PLANTS

Boilers manufactured under leading 3rd party approval


agencies like Tata Projects, Lloyd’s Register, DNVTUV, IBR.

ISO CERTIFIED COMPANY


+91- 983 3570 777

Factory & Ofce: P-10-10, Road No. 5, IDA Nacharam,


Hyderabad- 500076 Telangon,India
+91 40 27174042 [email protected]
www.shantiboilers.com
All accessories shown do not form part of standard supply. In view of our endeavour to improve the quality for our products,
the Company reserves the right to alter or change specifications without prior notice.

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