GEMCO Catalogue

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Chaoyue Electromechanical Industrial Park,

Anyang city, China


+86 372 508 1705
+86 372 595 1936
www.biofuelmachines.com
[email protected]
ADD:
Tel:
Fax:
Website:
E-mail:
To be a leading supplier of bioenergy technology and products.
Corporate Vision
GEMCO Credentials
We boast a member with China Association of Rural Energy Industry and a member with China
Standards Institute on Biomass Flat-die Technology. Based upon the certificate of ISO9000 and CE, we
also have garnered 8 technology patents in R&D of biomass machinery and household oil press. 80% of
the products have been exported to other countries. The enterprise is also rated as one of A-class
enterprises by China Customs and one of suppliers at Made-in-China.com and Alibaba.com.
I SO
CE
Patent s:
Integrity-Based
Quality-Oriented
Client-Focused
3 4
R&D
Developing
Manufacturing
Installing
Debugging
Technical Competence
We have set up a technology R&D center including pellet mill project, briquetting machine, forming machine,
renewable equipment and oil press project departments respectively. Among the employees, 25 of them are
top-notch technicians and 8 senior engineers having obtained doctorate or master degrees. We dedicate
ourselves fully to R&D, manufacturing, installing, and debugging biomass energy machines as a whole.
Top-grade products
5 6
01
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03
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08
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15
16
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Forage Pellet Mill---motor-driven, diesel engine-driven, gasoline engine-driven
and PTO
Sawdust Die-turned Pellet Mill---motor-driven, diesel engine-driven, gasoline
engine-driven and PTO
Sawdust Roller-turned Pellet Mill---motor-driven and diesel engine-driven
Plastic Processing Pellet Mill
Hammer Mill
MPL 300 Biomass Mobile Pellet Plant
Drum Dryer
Wood Chipper
Hammer Mill
Double Paddle Batch Mixer
Counterflow Cooler
Ring Die Pellet Mill For Feeds
Pellet Packing Machine
KMPM25 / KMPM35 / KMPM42 & KMPM508 Biomass Pellet Mill---
Hydraulic Briquette press
Feed Pellet Line
Feed Mash Line
Biomass Pellet Line
1 2
Having state of the art manufacturing equipment, we dedicate to R&D, manufacturing, installing,
and debugging biomass energy machines as a whole. Our products have enjoyed a good
reputation at home and abroad, such as in Europe, Southeast Asia and Africa. Apart from that,
we have set up overseas agencies and offices in the US, Russia and Ethiopia as well as
domestic offices in Beijing, Nanjing, Guangzhou, Zhengzhou and Urumuqi of Chinas Xinjiang.
We take integrity-based, quality-oriented and client-centered concept as the core value of
development, and regard Green Energy Revolution for a Better Life is a better motto. as the
concept for further progress. We have devoted ourselves to biomass technology R&D in an
effort to make better contribution to environmental protection, the application of renewable
resources and the improvement of peoples lives.
About GEMCO
Anyang GEMCO Energy Machinery Co., Ltd, situated in Anyang, the 3000-year-old ancient
capital city of Central China, takes advantage of the supreme location and transportation hub.
Established in 1997, GEMCO boasts the earliest enterprise engaging in manufacturing biomass
processing equipment (including biomass pellet mills and complete plants) and renewable energy
machines. Besides, we have been enrolled as a member with China Association of Rural Energy
Industry and a member with China Standards Institute on Biomass Flat-die Technology. Covering
an area of about 65 Mu(about 43,333 square meters), the company, with more than 150
employees, possesses fixed assets of about 20 million Yuan (about USD 3.212 million). We have
long set up a technology R&D center and also professionally established departments for pellet
mill, briquetting machine, forming machine, renewable equipment and oil press projects
respectively. Among our employees, 25 of them are top-notch technicians and 8 senior engineers
having obtained doctorate or master degrees. Embracing certificates of ISO9000 and CE,
GEMCO also boasts one of the key renewable machinery manufacturers enjoying national
encouragement policies. Remarkably, 80% of our products have been serving clients overseas in
more than 50 countries and regions.
01
Fodder Pel l et Mi l l
Motor-driven Type (Model B)
The ZLSP Forage Flat Die Pellet Mill, which adopts the international advanced technology, boasts a new designed model by
GEMCO possessing advantages of low cost, convenient operation and maintenance as well as high yield, etc. According to
clients requirements, many kinds of pellets can be manufactured via different models of pore diameter; and feed pellets for
livestock will be produced through both different compression ratios and raw material properties.
Diesel Engine-driven Type (Model A)
Gasoline Engine-driven Type (Model Q)
PTO Type (Model P)
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
ZLSP 120B
ZLSP 150B
ZLSP 200B
ZLSP 230B
ZLSP 260B
ZLSP 300B
Three phase 3/single phase 2.2
Three phase 4
Three phase 7.5
Three phase 11
Three phase 15
Three phase 22
60-100
90-120
200-300
300-400
400-600
600-800
80-100
95/110
200/230
290/320
320/360
350/380
750x320x680
800x450x700
1650x820x1200
1050x480x930
1180x540x1000
1240x540x950
ZLSP 150C
ZLSP 200C
ZLSP 230C
ZLSP 260C
ZLSP 300C
Three phase 4
Three phase 7.5
Three phase 11
Three phase 15
Three phase 22
90-120
200-300
300-400
400-600
600-800
105/125
210/230
290/320
340/370
425/465
1000x480x780
1050x550x830
1200x560x950
1240x580x1000
1300x620x1100
ZLSP 120A
ZLSP 150A
ZLSP 200A
ZLSP 230A
ZLSP 260A
ZLSP 300A
8
8
15
22
30
55
60-100
90-120
200-300
300-400
400-600
600-800
120/140
180/220
210/240
280/310
330/360
410/450
900x500x730
1000x500x750
1460x750x900
1560x850x1000
1200x500x1070
1220x600x1000
ZLSP 120Q
ZLSP 150Q
7.5
10
60-100
90-120
120/140
180/220
900x500x730
1000x500x750
Motor-driven Type (Model C)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
90-120
200-300
300-400
400-600
600-800
105/125
210/230
290/320
340/370
425/465
ZLSP 150P
ZLSP 200P
ZLSP 230P
ZLSP 260P
ZLSP 300P
8
15
22
30
55
900x540x1020
1000x540x1020
1000x540x1020
1050x540x900
1100x540x1000
7 8
Diesel Engine-driven Type (Model A)
The ZLSP Sawdust Flat Die Pellet Mill as a late-model biomass is specialized in processing various kinds of biomass raw
materials. The driving gear is made of superior alloy steel. The gear surface processed via carburizing and quenching also has
been fine-ground. Consequently, it embraces the advantages of steady transmission, low noise, excellent loading capacity, slow
temperature rise, long service life and good pressure tolerance.
02
Sawdust Di e- Tur ned Pel l et Mi l l
Motor-driven Type (Model B)
Gasoline Engine-driven Type (Model Q)
PTO Type (Model P)
ZLSP 150B
ZLSP 200B
ZLSP 230B
ZLSP 260B
ZLSP 300B
Three phase 5.5
Three phase 7.5
Three phase 11
Three phase 15
Three phase 22
50-100
80-120
120-200
160-250
250-400
95/110
200/230
290/320
320/360
350/380
800x450x700
1050x480x930
1180x540x1000
1240x540x950
1300x560x1100
ZLSP 150C
ZLSP 200C
ZLSP 230C
ZLSP 260C
ZLSP 300C
Three phase5.5
Three phase7.5
Three phase11
Three phase15
Three phase22
60-110
80-120
120-200
160-250
250-400
105/125
210/230
290/320
340/370
425/465
1000x480x780
1050x550x830
1200x560x950
1240x580x1000
1300x620x1100
ZLSP 150A
ZLSP 200A
ZLSP 230A
ZLSP 260A
ZLSP 300A
8
15
22
30
55
50-100
80-120
120-200
160-250
250-400
180/220
210/240
280/310
330/360
410/450
1000x500x750
1460x750x900
1560x850x1000
1200x500x1070
1220x600x1000
ZLSP 150P
ZLSP 200P
ZLSP 230P
ZLSP 260P
ZLSP 300P
8
15
22
30
55
50-100
80-120
120-200
160-250
250-400
90/110
130/150
175/200
235/255
305/325
900x540x1020
1000x540x1020
1000x540x1020
1050x540x900
1100x540x1000
ZLSP 150Q 10 90-120 180/220 1000x500x750
Motor-driven Type (Model C)
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
9 10
Motor-driven Type (Model B)
Motor-driven Type
Diesel Engine-driven Type (Model A)
03
Sawdust Rol l er - Tur ned Pel l et Mi l l
The ZLSP Roller-Turned Pellet Mill is professionally developed to process such biomass material as sawdust, straw, rice husk,
bamboo sawdust, peanut shell, bagasse and alfalfa, etc. The die compression ratio can be selected as per the specific
material. Die service life can be prolonged if both sides of the die are used. The all-steel structure and the superior reducer
inside can manufacture a variety of materials and will exert a better pelletization effect with lower noise during operation.
Based on biomass pelletization principles, the newly-developed plastic processing pellet mill ZLSLG300B is designed also
according to the plastic (aluminium-plastic panel stuffing) physical characteristics of adsorbability and being fusible by heat.
Enjoying the edges of easy-to-handle, high yield and low cost, it really is an optimized combination of all strong points from
both roller-turned pellet mill and die-turned pellet mill.
05
Hammer Mi l l
04
Pl ast i c Pr ocessi ng Pel l et Mi l l
As one of the state of the art designs, hammer mill TFS is suitable for processing fodder for the fields of agriculture, stock raising,
fishery and for biomass industry to pelletize such materials as straw, corn stalk, peanut shell, weed and tree branches and twigs,
etc. Material after conveyed into the crushing chamber will be pulverized by the swiftly rotating hammer plates. Then smashed
pieces will be tossed out of the machine via centrifugal force from the rotor and suction force from the fan. Particles failing to
pass through the sieve meshes will be re-pulverized as same as the process above.
ZLSP 200B
ZLSP 300B
ZLSP 400B
Three phase 7.5
Three phase 22
Three phase 30
80-120
250-350
350-450
215/245
540/575
770/810
950x450x1050
1350x750x1400
1400x800x1450
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
ZLSLG300B 22 600-800 305/325 1350x560x1130
Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)
TFS158
TFS420
TFS420
TFS500
TFS500
Single phrase 2.2/Three phrase 3
7.5
11
11
15
200-300
300-600
300-600
600-800
600-800
75/95
285/310
310/330
420/440
435/460
620x490x620
1200x1000x1220
1200x1000x1220
2000x900x1700
2000x900x1700
Type Power (KW) Output (kg/h) Weight (kg) Package size (mm)
ZLSP 200A
ZLSP 300A
ZLSP 400A
15
36
55
80-120
250-350
350-450
320/350
850/890
1010/1050
1460x950x1100
1100x700x2480
1300x800x2600
Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)
11 12
Diesel-driven Type
06
MPL 300 Bi omass Mobi l e Pel l et Pl ant
TFS420
TFS420
TFS500
15
22
30
300-600
300-600
600-800
355/385
380/400
400/420
1400x1000x1220
1400x1000x1220
2000x900x1700
Type Capacity (Hp) Output (kg/hr) Weight (kg) Package size (mm)
13 14
Item
Raw Material
Pellet Size
Density
Capacity
Power
Dimension
Unit
mm
t/m
kg/h
kw
mm
Content
Wood, Saw Dust, Straw, Peanut Shell, Etc
Diameter 4-12
0.6-1.2
Wood 250-350
Feed 350-500
41.25
1960*3500*3500
3
This MPL 300 small moveable multifunctional complete pellet plant is specially designed for pelletizing production.
With the delicate structure design, the necessary processing equipments are arranged in one piece of complete plant,
primarily consisting of hammer mill, cyclone separator,bin, screw conveyor, pellet mill, vibrating screen, scraper conveyor,
electric cabinet, and foundation frame. The pellet plant integrates the processing functions of crushing, pelletizing, cooling,
transporting, etc into one complete plant, improving working efficiency remarkably and lowering your pellets production costs.
One operator can manage the operation of this whole plant by simple adjusting the operation buttons, lowering your labor
cost efficiently.
Patented pelletizing technology guarantees a flexible applicability, satisfying customers with different requirements.
Based on experienced practice in biofuel industry and customers feedbacks and requirements, our MPL300 mobile pellet
pant is designed with the advanced technology from abroad, beaming the charms of Europe and America style. The plant is
widely used to produce feed pellets and wood fuel pellets. And it is consisted of hammer mill, mixing silo, pellet mill, cooler
and other multifunctional machines, with appealing appearance satisfying various tastes and requirements from different
customers.
Wide Application Range: Any kind of biomass materials contents wood fiber, such as peanut shell, bagasse, castor shell,
straw, sawdust, coffee grounds, rice husk, sunflower shell, cotton stalk, tobacco residue, leaf mustard stalk, bamboo, jute
residue, tea residue, wheat-straw, palm shell, bean shell, coconut shell, dregs of decoction, and wood waste, etc.
Applicability: This mobile plant is flexible so that its convenient to move the plant out. And due to the delicate design, the
volume of the multifunctional plant is small and favorable for transportation.
The final pellets are widely used in heating and electricity industries as biofuel. Also, the feedstuff pellets can be used as the
foods for cow, sheep, rabbits and other poultry.
Performance of the Mobile Line: The mobile pellet plant with multifunction is consisted of the systems of crushing, separating,
air feeding, mixing, moisture adjusting, pelletizing, sieving, cooling, conveying and packaging, etc. And also the frequency
conversion technology is adopted to adjust the main parts. The whole working flowchart is reasonable.
All of the electrical parts used are from the Schneider, so they are reliable. To ensure continuous production, the frequency
07
09
Be widely used in premix compound, poultry, aquatic feed, additive, chemical and medicine industries. It is use to mix several
raw materials before pelletizing. In feed industry, its function is to mix dry mash in proportion, which is a perfect choice for
small animal farm, pig farm, chicken farm and feed factory.
15 16
Wood Chi pper
08
This series hammer can crusher various raw materials (after coarse grinding), which is indispensable equipment in
pretreatment section in pellet plant.
This series crusher adopt steel plate weld structure, motor and crusher are installed in same pedestal. Adopt pin coupling
direct-connection, rotor is checked by dynamic balance, which also can run reversely. Process gate have safety and interlock
device so as to prevent opening process gate while rotor is running. Inlet is on top of crusher. It can match variety of feeding
mechanism, hammer is symmetrical arrangement.
Model
knife roller Dia (mm)
knife Qty (pcs)
Input Opener (mm)
Input Dia (mm)
Chips size
Power(KW)
Rotary speed/rpm
Capacity tons/hour
GCBX215 GCBX216 GCBX218 GCBX-2113
500
2
400*170
150
25-35
45+7.4
595
3-6
650
2
540*220
200
25-35
45-55+9.2
595
8-12
800
2
680*270
250
30-40
110+12.5
650
15-25
1300
2
700*360
280
30-40
220+17
520
30-50
Hammer Mi l l
Items
Rotor DiameterMm
Crush Room WidthMm
Speed Of Main Shaft (Turn/min
Hammer Line SpeedMeter/second
Hammer Quantity
PowerKw
Anti-vibration Pad
Size
600
300
2940
94
40
22
6 pieces
lengthmm
widthmm
heightmm
600
380
2940
94
56
45
6 pieces
1778
838
1194
600
450
2940
94
64
75
6 pieces
1829
838
1194
SFSP 6030 SFSP 6038 SFSP 6045
Doubl e Paddl e Bat ch Mi xer
Model
Power (kw)
Capacity (kg/batch)
Capacity (t/h)
SLHSJ0.30 SLHSJ0.50 SLHSJ1.0 SLHSJ2.0 SLHSJ3.0 SLHSJ4.0
3/4
150
1.5t/h
5.5/7.5
250
3t/h
11/15
500
6t/h
18.5/22
1000
12t/h
22/30
1500
18t/h
30/37
2000
24t/h
10
Dr um Dr yer
11
Ri ng Di e Pel l et Mi l l For Feeds
17 18
It consists of feeding system, main body, Ducting System and Collector System. It need match stove
Smoke and air with high temperature produced by the stove are the heat source medium. When material enters the drum
through the feeder, heat exchange between material and the hot air begins. Material will move along the bent plat on the wall
of the drum by the effect of rolling and introduced air, which is called the concurrent flow drying technology
Function: make feeds for animals such as chicken, cattle, pig, sheep etc, from raw material sorghum, maize, soya expeller,
rice and wheat etc.
Main Structure: This ring die feed pellet machine is mainly consist of feeding device (screw feeder), hardening and tempering
device (conditioner), face plate, press chamber transmission system, overload protection and electrical control system
The ambient cooling-air flows vertically through the discharge-mechanism and the layer of pellets.If retention time and cooling
air-flow setting are optimal, outlet temperature of the pellets of 2-5 above the ambient temperature can be achieved.
The complete cooling system includes cooler, cyclone, air lock, and cooling fan.
12
Count er f l ow Cool er
Model
Air fan power
Inner diameter
Length
Temperature of inlet air
Temperature of outlet air
0.810m 1.210m 1.511m 1.811m 1.814m 2.015m
15kw
800mm
10m
180-350
90-100
22kw
1200mm
10m
180-350
90-100
30kw
1500mm
11m
180-350
90-100
45kw
1800mm
11m
180-350
90-100
45kw
1800mm
14m
180-350
90-100
45kw
2000mm
15m
180-350
90-100
Model
Capcity
Main motor power
Feeding motor power
Conditioner motor power
Diamter of ring die
Diamter of final wood pellt
SZLH25 SZLH35 SZLH42 SZLH520
1.0-2.0t/h
11kw*2
0.75kw
2.2kw
250
2-10
3.0-5.0t/h
30kw*2
0.75kw
2.2kw
350
2-10
6.0-10.0t/h
55kw*2
0.75kw
5.5kw
420
2-10
8.0-15t/h
75kw*2
0.75kw
5.5kw
520
2-10
Model
Capacity (feed)
Main powerkw
Cooling time
Moisture reducing (%)
Volume
SKLN1111 SKLN1414 SKLN1616 SKLN1818
1-2t/h
0.55
10-15 minutes
3.5
1.1m3
3-5t/h
0.75
10-15 minutes
3.5
2.25 m3
5-7t/h
1.5
10-15 minutes
3.5
4m3
10t/h
1.5kw
10-15 minutes
3.5
6m3
This is smallest ring die pellet mill to process biomass materials. If you want to start a small pellet making business, this is
good choice. This mill uses only 22KW of 3 phase electric power which makes it very economical to use. There are also two
small motors for screw feeder and force feeding
The machine adopts aerodynamics technology & the current round principle, which used to reduce the temperature in pelletizing
chamber to around 90C. Then it can increase the lifetime of the ring die etc. It is pellet mill with gear driven structure, which the
gears are treated by hardness quenching and processed by a milling machine. Thus maintain high concentricity with the shaft.
These guarantee high performance and improved capacity over belt driven models
This is the pellet mill with double belt driven structure. The working principle is the biomass material enters the pellet chamber
through the forced feeder. Because of high speed rotation of die, the materials are driven to the section between die and roller.
Then under the forceful extrusion, the biomass material is extruded solid and takes shape in the die hole
13
19 20
KMPM25
Model Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)
KMPM25 200-250kg/h 22+0.75+0.37kw 1700*1200*1000mm 800kg
KMPM35
Model Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)
KMPM35 500-800kg/h 30*2+0.75+0.75kw 2150*1950*1900mm 2200kg
KMPM42 & KMPM508
This machine is dedicated for granular /Pellet quantitative packing application field. It uses a free dropping feed system, fast and
precise valves make the material feeding process frequent and stable. Material directly goes into the bag, no jam, no sticking.
Meantime, the easy-operation, easy-assembling, easy-maintenance and excellent stability are integrated into this machine.
14
Pel l et Packi ng Machi ne
Model Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)
KMPM42 1000-1500kg/h 90+1.5+3kw 2600*1000*2000mm 3400kg
KMPM508 1500-2000kg/h 132+1.5+3kw 2990*1200*2410mm 4500kg
Precision
Packing speed
Weighing scale
Power Supply
Power Dissipation
Compressed Air
Compressed Air Consume
+/-0.2%
100~200bags per hour
10kg-50kg per bag
220Va.c and 4N-380Va.c
1.5kW
0.4MPa0.6MPa
0.5m3 per hour
Bi omass Pel l et Mi l l
Pelleting is a key to the production of high quality nutrional feeds as they ensure that the feed formulation is in the correct
quantities for all that eat them. Each bite of a pellet will have the same designed formulation ensuring all the stock are feed as
intended.
Feed mash line always adopt Paddle mixer, ribbon mixer or feed mixer, batch bins. The chain driving and rigidity and design
ensure long time operation without trouble. Feed mixer is widely used in compound feed plant, premix feed plant, feed
machinery, additives, food and flour plants, etc with the advantages of gentle mixing, no deviation, high mixing homogeneity,
beautiful shape, low noise, no dust and environmental protection.
16
17
Feed Pel l et Li ne
Feed Mash Li ne
15
21 22
Hydr aul i c Br i quet t e pr ess
In Gemco, to briquetting means to significantly reducing the size of all kinds of biomass material by up to 90%, turning them into
smaller volume, easy for burning and transporting. This new generation hydraulic briquette press introduces hydraulic system
and its features into biomass fuel industry. By integrating Siemens intelligent PLC module, this briquetting press realizes a
better environment where making biomass fuel is smarter, safer and quieter. This hydraulic briquette press makes briquettes
from kinds of biomass material, including hard and soft wood, chipboard, wood shavings, saw dust, crop straw, etc.
If you are from furniture industry, or saw mills, GEMCO hydraulic briquetter is the very right machine for you as it can help you
dealing with the tons of wasted material by pressing them into compact high value biofuel briquettes, whose combustion
performance is better than the regular firewood or coal. This is definitely a one-stone-two-birds business.
Max .Capacity (kg/h)
Power (kw)
Diameter of Briquette (mm)
Volume of Hopper (m )
Weight (kg)
Dimension (mm)
125
7.5+1.5
70
1.5
1200
3150*1270*1790
Hydraulic molding system: efficient molding control, overpressures damage preventing.
Stainless steel storage bin: elegant appearance, equipped with observation window, real-time observing.
Excellent electrical control system: Siemens PLC control, high resolution industrial touch screen, Schneider electric
components.
Reliability hydraulic system: original Germany REXROTH hydraulic valve, Y3 high quality motor, PZS.
Intelligent hydraulic oil temperature control system: fan cooling system, electric heating system, automatic hydraulic oil
temperature adjusting.
Perfect pressure control system: overpressure protection, synchronous operation screen display, automatic intelligent molding
pressure adjusting.
Elegant, humanized, and simple human-computer interface: easy operation, direct working status presenting, free feeding time
and volume adjusting.
Inspection alerting system: constant fault detecting, fault alerting, solution suggesting.
Complete alert system: over pressure alert, temperature alert, block alert, etc.
Double operation systems: manual operation and automatic operation.
3
23
18

Corn stalk Bagasse Grass EFB Sawdust Wood chips Polishing powder Wastes
3D Flow Chart of Complete Biomass Pellet Plant
Pellet Sales
Heating
fuel
Cooking
fuel
Generating
fuel
Animal
fodder
Cat
litter
Organic
fertilizer
Bi omass Pel l et Li ne

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