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    Assigment 2 - DR Seri Quality Control

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    Sirenjeevi Rao
    This document provides instructions for two quality control assignments. Part A involves analyzing control chart data to determine central and control limits, and calculating acceptance sampling values. Part B involves determining control limits for a u-chart using provided data, and specifying an acceptance sampling plan that meets given risk levels for labels, including calculating the probability a shipment is rejected and the AOQL. The assignments require analyzing control chart data, determining sampling plans, and calculating related probabilities and quality levels.

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    Assigment 2 - DR Seri Quality Control

    Uploaded by

    Sirenjeevi Rao
    269 views3 pages
    This document provides instructions for two quality control assignments. Part A involves analyzing control chart data to determine central and control limits, and calculating acceptance sampling values. Part B involves determining control limits for a u-chart using provided data, and specifying an acceptance sampling plan that meets given risk levels for labels, including calculating the probability a shipment is rejected and the AOQL. The assignments require analyzing control chart data, determining sampling plans, and calculating related probabilities and quality levels.

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    ASSIGMENT 2 - DR SERI QUALITY CONTROL.docx

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    This document provides instructions for two quality control assignments. Part A involves analyzing control chart data to determine central and control limits, and calculating acceptance sampling values. Part B involves determining control limits for a u-chart using provided data, and specifying an acceptance sampling plan that meets given risk levels for labels, including calculating the probability a shipment is rejected and the AOQL. The assignments require analyzing control chart data, determining sampling plans, and calculating related probabilities and quality levels.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    269 views3 pages

    Assigment 2 - DR Seri Quality Control

    Uploaded by

    Sirenjeevi Rao
    This document provides instructions for two quality control assignments. Part A involves analyzing control chart data to determine central and control limits, and calculating acceptance sampling values. Part B involves determining control limits for a u-chart using provided data, and specifying an acceptance sampling plan that meets given risk levels for labels, including calculating the probability a shipment is rejected and the AOQL. The assignments require analyzing control chart data, determining sampling plans, and calculating related probabilities and quality levels.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    The document discusses quality control methods like control charts and acceptance sampling plans. It provides examples of applying these methods to analyze non-conformities in paper production and defects in product labels.

    The document explains that for an inspection station, the appropriate sample size (n) and acceptable number of defectives (c) can be determined based on the acceptable quality level, lot tolerance proportion defective, and constraints on producer's and consumer's risks.

    The control charts mentioned are analyzing non-conformities in paper production like surface defects and variations in surface finish to determine if the process is in control.

    ASSIGNMENT 2

    QUALITY CONTROL

    Control Charts for Attributes and Acceptance Sampling by Attributes

    PART A

    1. The count of surface nonconformities in 1000m2 of 20kg Kraft paper is given in the
    following table. Determine the trial central line and control limits and the revised
    center line and control limits assuming the out of control point have assignable causes.
    The number of inspection each days is constant and equals 1750

    DATE NUMBER
    NONCONFORMING
    JULY 6 47
    7 42
    8 48
    9 58
    12 32
    13 38
    14 53
    15 68
    16 45
    19 37
    20 57
    21 38
    22 53
    23 37
    26 39
    27 51
    28 44
    29 61
    30 48
    AUG. 2 56
    3 48
    4 40
    5 47
    6 25
    9 35

    2. An inspection station has been installed between two production processes. The
    feeder process, when operating correctly, has an acceptable quality level of 3 percent.
    The consuming process, which is expensive, has a specified lot tolerance proportion
    defective of 8 percent. The feeding process produces in batch sizes; if a batch is
    rejected by the inspector, the entire batch must be checked and the defective items
    reworked. Consequently, management wants no more than a 5 percent producer’s
    risk and, because of the expensive process that follows, no more than a 10 percent
    chance of accepting a lot with 8 percent defectives or worse.

    a. Determine the appropriate sample size, n, and the acceptable number of


    defective items in the sample, c.
    b. Calculate values and draw the OC curve for this inspection station.
    c. What is the probability that a lot with 5 percent defectives will be rejected?
    PART B
    1. Determine the trial control limit and revised control limit for a u chart using the data
    in the table for the surface finish of rolls of white paper. Assume any out of control
    points have assignable causes.

    LOT NUMBER SAMPLE SIZE TOTAL


    NONCONFORMITIES
    1 10 45
    2 10 51
    3 10 36
    4 9 48
    5 10 42
    6 10 5
    7 10 33
    8 8 27
    9 8 31
    10 8 22
    11 12 25
    12 12 35
    13 12 32
    14 10 43
    15 10 48
    16 11 35
    17 10 39
    18 10 29
    19 10 37
    20 10 33
    21 10 15
    22 10 33
    23 11 27
    24 10 23
    25 10 25
    26 10 41
    27 9 37
    28 10 28
    2. The Sunshine Shampoo Company purchases the label that is pasted on each bottle of
    shampoo it sells. The label contains the company logo, the name of the product, and
    directions for the product’s use. Sometimes the printing on the label is blurred or the
    colors are not right. The company wants to design an acceptance sampling plan for
    the purchased item. The acceptable quality level is 5 defectives per 500 labels, and the
    lot tolerance proportion defective is 5 percent. Management wants to limit the
    producer’s risk to 5 percent or less and the consumer’s risk to10 percent or less.

    a. Specify a plan that satisfies those desires.

    b. What is the probability that a shipment with 3 percent defectives will be rejected
    by the plan?
    c. Determine the AOQL for your plan. Assume that the lot size is 2,000 labels.

    BY PM DR SERI RAHAYU BINTI KAMAT


    NOTE: Please Submit this Assignment on Monday Week 12
    Each Group 2 student

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