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E001_71% 05.12.

2006 12:58 Uhr Seite 2

Ground Precision Components


°
2·2580·5
E002_71% E 04.12.2006 10:11 Uhr Seite 1

A Die Sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices

D Lifting and Clamping Devices

E Ground Precision Components


Punches and Matrixes,
Pins, Ejector Pins, Gauge Pins

F Springs

G Elastomer-Bars,- Sheets,- Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Slide Units

L Literature

M Price List
°
2·12463·8·1
E003_2352 04.12.2006 10:11 Uhr Seite 2

Ground Precision Components

FIBRO Precision Components cover a Tool life, production cost and work quality
very wide range of materials, shapes and are to a large extent a function of tooling
sizes and thus permit virtually unrestricted material selection versus strip stock cha-
selection even to highly individual racteristics and ancillary process conditi-
requirements. ons. A judicious choice from the wide
range of materials for our punches and
At Hassmersheim and also abroad, stock matrices will be facilitated by the orienta-
levels of Precision Components reach tion guide in this catalogue. Listing the
seven-digit figures. It is therefore quite principal characteristics of each material
likely that your particular choice will be together with selection criteria, it is inten-
available for immediate delivery. Should ded to help customers make the right
this not be the case then our flexible choice.
batch production schedules will ensure
that delays are kept to a minimum. Our experienced tooling specialists will
assist you with further detailed informa-
Batch production in our interpretation tion.
not only spells prompt delivery but also
exceptional quality. Starting with the arri- In keeping with the basic tenet of our firm,
val inspection of raw materials, every every effort is made to ensure that design,
single manufacturing operation on FIBRO performance potential and quality of
Precision Components is followed by a FIBRO Precision Components keep well
quality check. Lastly, an uncompromising abreast with latest technological develop-
final inspection of each and every part ments.
guarantees that the trade mark FIBRO is
and remains synonymous with Quality.

In view of the fact that a large portion of


the Precision Components-programme
consists of punches and matrices, the
importance of alignment in the operational
die must be emphasized. Unless this
requirement can be met to a high degree
of accuracy, even the finest efforts in
design and in the toolroom must fail! Die
alignment ultimately depends on the gui-
des – FIBRO Die Sets and Guide Elements
were developed and are made with this
postulate in mind.
°
2·2581· 5

subject to alterations E 3
E004 04.12.2006 10:13 Uhr Seite 3

Contents
Page Page
Description of Materials E 10–E 11, E 24 221. Precision Punches E 19
DIN 9844, Shape B

Assembly Guide Lines for Head Type Punches E 18


with Round Points

222. Precision Punches E 12 266. Precision Punches E 21


DIN 9861, Shape DA Similar to VDI 3374

223. Precision Punches E 13 267. Precision Punches E 22


DIN 9861, Shape D/ISO 6752 with Shedder Pin

224. Precision Punches E 14 268. Precision Punches E 23


DIN 9861 Shape CA and C with Shedder Pin
225. Stepped, Short Point

274. Precision Punches E 15 269. Precision Punches E 23


Similar to DIN 9861 Shape CA+C with Shedder Pin
275. Stepped, Long Point

232. Stepped Quill Punches – E 16 270. Carbide Punches – E 25


Conical Head similar to DIN 9844 + DIN 9861
VDI 3374 Cylindrical Head – Straight

233. Head Type Quill Bush E 16 271. Carbide Punches – E 25


and Thrust Pin similar to DIN 9844 + DIN 9861
VDI 3374 Cylindrical Head – Stepped

234. Ball Lock Type Quill Bush E 16 272. Carbide Punches – E 25


and Thrust Pin similar to DIN 9844 + DIN 9861
VDI 3374 Conical Head – Straigh

2281. Round Precision Punches E 17 273. Carbide Punches – E 25


with tapered heads 30°, Shape D similar to DIN 9844 + DIN 9861
Conical Head – Stepped

2291. Round Precision Punches E 17 2202. Ball-lock punches, E 30– E 31


with tapered heads 30°, Shape C blank, light duty

2212. Ball-lock punches,


stepped, light duty
2222.
220. Precision Punches E 19
2232.
DIN 9844, Shape A
2242.
2252.
°
2 ·11163 · 8· 2

E4 subject to alterations
E005 05.12.2006 12:58 Uhr Seite 2

Contents
Page Page
2702. Ball-lock punches, E 32– E 33 2205. Ball-lock punches, E 44– E 45
blank with ejector pin, punch larger than shaft,
light duty 2215. heavy duty
2225.
2712. Ball-lock punches, 2235.
stepped with ejector pin,
2722. light duty 2245.
2732. 2255.
2742.
2752.
2705. Ball-lock punches, E 46– E 47
2204. E 34– E 35 punch larger than shaft,
Ball-lock punches, 2715. heavy duty with ejector pin
punch larger than shaft,
2214. light duty 2725.
2224. 2735.
2234. 2745.
2244. 2755.
2254.

2704. Ball-lock punches, E 36– E 37 2263. Ball-lock pilot pins, E 48


punch larger than shaft, with tapered tip, heavy duty
2714. light duty with ejector pin
2724.
2734.
2744.
2754.
2273. Ball-lock pilot pins, E 49
2262. Ball-lock pilot pins, E 38 with parabolic tip, heavy duty
with tapered tip, light duty

2272. Ball-lock pilot pins, E 39 2201. Precision Punches, E 54–E 55


with parabolic tip, light duty ISO 8020
2211. Precision Punches,
stepped, ISO 8020
2221.
2231.
2241.
2203. Ball-lock punches, E 40– E 41 2251.
blank, heavy duty

2213. Ball-lock punches,


stepped, heavy duty
2223. 2701. Precision Punches E 56–E 57
2233. with Shedder Pin, ISO 8020

2243.
2253.

2703. Ball-lock punches, E 42– E 43 2711. Precision Punches stepped,


blank with ejector pin, with Ejector Pin ISO 8020
heavy duty
2721.
2731.
2713. Ball-lock punches, 2741.
stepped with ejector pin,
2723. heavy duty
2751.
2733.
2743.
2753.
°
2 · 11164 7· 1

subject to alterations E5
E006 04.12.2006 10:14 Uhr Seite 3

Contents
Page Page
2261. Pilot pins with tapered tip, E 58 2612. Precision Matrixes E 76
ISO 8020 with Collar, cylindrical

2601. Precision Matrixes E 77


2271. Pilot pins with parabolic tip, E 59 without Collar, conical
ISO 8020

2611. Precision Matrixes E 77


with Collar, conical
2276. Pilot units to DC-Standard E 60

Standardised E 79– E 83
Special Shapes
2606. Precision matrixes E 65 – E 67 Punches/Cutting bushes
without shoulder,
2616. cylindrical, ISO 8977
2626.
2636. 2618. Dynamic Strippers E 84
2646.
2656.
2607. Precision matrixes E 69 – E 71
with shoulder,
2617. cylindrical, ISO 8977 2664.05. Triangle retainers E 86– E 88
2627. 2664.06. for Ball-Lock Punches,
2637. light duty
2664.07. heavy duty
2647. 2664.10.
2657. 2664.08.
2664.09.
2605. Matrixes without shoulder, E 72– E 73
2615. automotive standard Accessories for retainers, E 89
triangular, for Ball-Lock Punches
2625.
2635.
2645.
2655. 2661.07. Square Ball-Lock Retainers E 90
for Quick-Change Punches,
2661.08. light duty
262. Precision Guide Bushes E 74
for Punches DIN 9845, Shape C
2621. Precision Guide Bushes E 74
for Punches ISO 8978
2662.05. Rectangular Ball-Lock Retainers E 91
for Quick-Change
260. Precision Matrixes E 75 Punches to VDI 3374
without Collar DIN 9845
Shape A

2664.02. Triangle Retainers E 94


261. Precision Matrixes E 75 for round Punches, ISO 8020
with Collar DIN 9845
Shape B 2664.04. for Punches, ISO 8020

2602. Precision Matrixes E 76 Accessories for retainers, E 95


without Collar, cylindrical triangular, for Quick-Change
Punches, ISO 8020s
°
2 · 10400 · 7 1

E 6 subject to alterations
E007 05.12.2006 12:57 Uhr Seite 2

Contents
Page Page
2661.01. Square Retainers E 96 265.1. High-Precision Liner Bushes E 110
2661.02. for Punches to ISO 8020 2650.1
for Dowel Pins, for bonding
for push fit

2662.01. Rectangular Retainers E 97 235.1. Precision Dowel Pins (Parallel) E 111


similar to DIN EN ISO 8734/ISO 8734
2662.02. for Punches to ISO 8020

2661.03. Square Retainers E 100 276. Precision Drill Bushes Shape A E 113
DIN 172, with collar
2661.04. for round Punches to VDI 3374

2661.05. Square Retainers E 101 277. Precision Drill Bushes Shape A E 113
2661.06. for Profile Punches to VDI 3374 DIN 172, without collar

2662.03. Rectangular Retainers E 102 237.1. Hardened Ejector Pins E 114


for Punches to VDI 3374 similar to DIN 1530
2662.04. Shape A-ISO 6751

2431.7. Stripping unit E 104 237.8. Hotwork Precision Ejector Pins E 115
Nitrided ISO 6751

2667. Stripping unit mountings E 105 238.1. Hardened Ejector Pins E 116
similar to DIN 1530
Shape C-ISO 8694

High-Precision E 106– E 107 238.8. Hotwork Precision Ejector Pins E 117


Special Parts Nitrided DIN 1530
Shape C-ISO 8694

230. Precision Punches, E 108 239.1. Hardened Ejector Pins E 118


Square/Rectangular Conical Head DIN 1530 Shape D
without Head

231. Precision Punches, E 108 239.8. Hotwork Precision Ejector Pins E 119
Square/Rectangular Nitrided –
with Hot Upset-Forged Head similar to DIN 1530 Shape D

236.1. Precision Dowel Pins (Parallel) E 109 263.1. Blade Precision Ejectors E 120
with Internal Extracting Thread Hardened
similar to DIN EN ISO 8735/ISO 8735
Dowel Pin Extractor FIBROZIPP
°

Order No 236.001
2 · 11164 7· 1

subject to alterations E7
E008 06.12.2006 8:12 Uhr Seite 3

Contents
Page
263.8. Hotwork Blade Precision E 121
Ejectors – Nitrided

264.1. Precision-Ejector Sleeves – E 122


Hardened DIN ISO 8405

264.8. Hotwork Precision Ejector E 123


Sleeves – Nitrided DIN ISO 8405

240. High-Precision E 124 – E 125


Gauge Pins DIN 2269
Accessories:
Wooden Boxes for Gauge Pins

240.11. High Precision Gauge Pins E 126


with Handle
240.22.
240.31. High Precision Gauge Pins – Boxed Sets
240.32.

2280.01. Date stamp, E 127– E 128


complete
2280.02. embossed lettering
standard and short version

2282.01. Punching and embossing unit E 129


for punched holes
°
2 · 10400 · 7 1

E 8 subject to alterations
E009_2357 04.12.2006 10:15 Uhr Seite 2

Comparative Graphs
Compressive Strength (0,2% Proof Stress)

Tungsten Carbide

12 % CR

HSS

0 1000 2000 3000 4000 5000 6000 N/mm 2

Flexural Strength

Tungsten Carbide

12 % CR

HSS

0 1000 2000 3000 4000 5000 6000 N/mm 2

HV 30 – Hardness

Tungsten Carbide

12 % CR

HSS

200 600 1000 1400


°

0 400 800 1200 1800 N/mm 2


2 · 2587·7· 2

subject to alterations E 9
E010_2355 04.12.2006 10:15 Uhr Seite 3

FIBRO Punches and Matrixes –


Description of Materials
WS = Alloy Tool Steel
Material No 1.2210, 1.2516, 1.2842 or similar.
Characteristics: Hard and tough tool steel, medium wear resistance.
Application Field: Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper.
WS = material code number = “1”
e.g. Order No = 239.1. ...

HWS = High Carbon – High Chrome Tool Steel (12% Cr)


Material No 1.2436, 1.2379 or similar.
Characteristics: High resistance to wear.
Application Field: Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics,
paper.
HWS = material code number = “2”
e.g. Order No = 260.2. ...

HSS = High Speed Steel


Material No 1.3343 or similar.
Characteristics: High wear resistance; high tempering curve permits certain surface treatments.
Application Field: Piercing/blanking dies of all types – for tough materials e.g. spring steel, lamination steels, and abrasive
papers as well as plastics.
HSS = material code number = “3”
e.g. Order No = 220.3. ...

ASP 23 = High Speed Steel on Powder-Metallurgic Basis


ASP 2023
Characteristics: High wear resistance – greater toughness due to excellent homogenity.
Application Field: Same as HSS.
ASP 23
ASP 2023 = material code number = “6”
e.g. Order No = 223.6. ...

HST = High Speed Steel, Nitrided


Characteristics: High wear resistance – reduced galling tendency on account of nitrides infused into top layer of material.
Application Field: Piercing/blanking dies of all types – for very hard and abrasive materials.
HST = material code number = “4”
e.g. Order No = 223.4. ...

FT = Ferro-Tic (Ferro Titanit)


Characteristics: Between those of HSS and hard metals (tungsten carbides); machinable in the supplied state –
hardness conferred by heat treatment.
Application Field: Fine blanking and progression/lamination dies for large quantities of parts from abrasive, hard materials,
also silicon steels and stainless steels.
FT special manufacture
– on request –
°
2·2584·7·2

E 10 subject to alterations
E011_2462 04.12.2006 10:15 Uhr Seite 2

FIBRO Punches and Matrixes –


Description of Materials

HZ = Hard-coated Tooling Components for High-Performance


HZC Composite Vapour Deposition (CVD) TIC-TIN Coating
Carrier Materials: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379 and 1.2436 etc.
Properties: The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the
outer layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in
contact with the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely
eliminates seizing and cold welding problems in stamping.
Surface Hardness: approx. 3500 HV 0,05
Coating Thickness: 5 to 8 m approx.
Applications: All tooling components subject to high demands on wear resistance and performance, especially
punches in progression/combination tools, as well as cold extrusion punches etc.
Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio
than 20:1.
TIC-TIN = material code number = “5”
e. g. Order No = 223.5. ...
HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition).
Carrier Material: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379
(HCHC-steels are of conditional suitability)
Properties: The TIN-coating offers excellent frictional characteristics but its compressive strength remains
inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of
the tooling component.
Surface Hardness: approx. 2300 HV 0,05
Coating Thickness: 2–4 m < Ø 20 = 1,5 m ± 20 %
Applications: Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip,
copper-beryllium bronze, german silver, and solenoid lamination steels.
Note that the ratio stock thickness to punch point diameter should not exceed 1:3.
TIN = material code number = “0”
e. g. Order No = 223.0. ...

HM = Tungsten Carbide
Characteristics: Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic
processes, FIBRO’s exclusively used HIP-densified carbide exhibits much enhanced flexural
strength and reduced residual porosity.
Application Field: Die components for highest performance and very large stamping volumes – for altogether ultimate
demands on tool life.
HM = material code number = “9”
e. g. Order No = 270.9. ...

NWA = Hot-Work Tool Steel – Suitable for Nitriding


Material No 1.2344 or similar.
Characteristics: Chrome-Molybdenum-Vanadium hot working die steel; core strength:  1400 N/mm2;
temperature resistant up to 650°C; surface hardness (nitrided)  950 HV 0,3.
Application Field: Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally
for work at elevated temperatures.
NWA = material code number = “8”
e. g. Order No = 237.8. ...
°
2·2585·9·2

subject to alterations E 11
E012_2362 04.12.2006 10:16 Uhr Seite 3

Precision Punches DIN 9861


Shape DA 222.
222.

Detail Y
d2 60°
Y

k +0,2
radiussed

5
d4

l 1 +0,5

d 1 h6

° °

Material: Material:
HSS HZ – TIN (HSS)
Order-No: 222.3. Order-No: 222.0.
Hardness: Shank 64±2 HRC Hardness: Surface 2300 HV 0,05
Head 52±3 HRC Head 52±3 HRC
HST
Order-No: 222.4.
Note:
Hardness: Surface  950 HV 0,3 Punches are also available without head
Head 52±3 HRC

Type DA – Execution:
Shank precision ground.
Head hot upset-forged and tempered. Residual upset bulge
Description of FIBRO materials for die components: below head normally much smaller than permissible acc. to
pages E 10 – E 11. DIN 9861.

222. diameter steps 222. diameter steps


d1 d1 d2 d4 k l1 d1 d1 d2 d4 k l1
0,50 0,05 0,9 d1+0,02 0,2 4,5 – 4,9 0,1 6,0 d1+0,03 0,5
other lengths and diameters on
stock lenghts: 71, 80, 100 mm.

0,55 1,0 5,0 – 5,4 6,5


other lengths and diameters on request!

0,60 1,1 5,5 – 5,9 7,0


0,65 1,2 6,0 – 6,4 8,0
stock lenghts: 71, 80, 100 mm.

0,70 + 0,75 1,3 6,5 + 7,0 0,5 9,0 1,0


0,80 + 0,85 1,4 0,4 7,5 + 8,0 10,0
request!

0,90 + 0,95 1,6 8,5 + 9,0 11,0


1,0 + 1,1 0,1 1,8 d1+0,03 0,5 9,5 + 10,0 12,0
1,2 + 1,3 2,0 10,5 + 11,0 13,0
1,4 + 1,5 2,2 11,5 + 12,0 14,0
1,6 + 1,7 2,5 12,5 + 13,0 15,0
1,8 + 1,9 2,8 13,5 + 14,0 16,0 1,5
2,0 3,0 14,5 + 15,0 17,0
2,1 + 2,2 3,2 15,5 + 16,0 18,0
2,3 – 2,5 3,5
2,6 – 2,9 4,0
3,0 – 3,4 4,5
Ordering Code:
3,5 – 3,9 5,0 Punch = 222.
4,0 – 4,4 5,5 Material HSS = 222.3.
d1 =  6,30 mm = 222.3.0630.
l1 = 71 mm = 222.3.0630.071
°
2·2592· 7· 2

Order No = 222.3.0630.071

E 12 subject to alterations
E013_2363 04.12.2006 10:16 Uhr Seite 2

Precision Punches DIN 9861


223. Shape D/ISO 6752
223.
60°
d2

k +0,2
radiussed

l 1 +0,5

d 1 h6

Material: Type D – Execution:


HSS Head hot upset-forged and tempered.
Order No: 223.3. Shank and head subsequently precision plunge-ground for
Hardness: Shank 64±2 HRC perfect concentricity and full interchangeability with replacement
Head 52±3 HRC punches.
HST
Order No: 223.4.
Hardness: Surface 950 HV 0,3
Head 52±3 HRC
HZ – TIN (HSS)
Order No: 223.0.
Hardness: Surface 2300 HV 0,05
Head 52±3 HRC
ASP 23 – ASP 2023
Order No: 223.6.
Hardness: Shank 64±2 HRC
Head 52±3 HRC

Description of FIBRO materials for die components:


pages E 10 – E 11.

223. diameter steps 223. diameter steps


d1 d1 d2 k l1 d1 h6 d1 d2 k l1
0,50 0,05 0,9 0,2 6,0 – 6,4 0,1 8,0 0,5
0,55 1,0 6,5 + 7,0 0,5 9,0 1,0
0,60 1,1
other lengths and diameters on request.

7,5 + 8,0 10,0


stock lengths: 71, 80, 100 mm;
other lenghts and diameters

0,65 1,2 8,5 + 9,0 11,0


stock lengths: 71, 80, 100 mm;

0,70 +0,75 1,3 9,5 +10,0 12,0


0,80 +0,85 1,4 0,4 10,5 +11,0 13,0
0,90 +0,95 1,6 11,5 +12,0 14,0
on request.

1,0 +1,1 0,1 1,8 0,5 12,5 +13,0 15,0


1,2 +1,3 2,0 13,5 +14,0 16,0 1,5
1,4 +1,5 2,2 14,5 +15,0 17,0
1,6 +1,7 2,5 15,5 +16,0 18,0
1,8 +1,9 2,8 16,5 +17,0 19,0
2,0 3,0 17,5 +18,0 20,0
2,1 +2,2 3,2 18,5 +19,0 21,0
2,3 –2,5 3,5 19,5 +20,0 22,0
2,6 –2,9 4,0
3,0 –3,4 4,5 Ordering Code (example):
3,5 –3,9 5,0 Punch = 223.
4,0 –4,4 5,5 Material HSS = 223.3.
4,5 –4,9 0,1 6,0 d1 =  16,5 mm = 223.3.1650.
5,0 –5,4 6,5 l1 = 80 mm = 223.3.1650.080
°
2·2593· 7· 2

5,5 –5,9 7,0 Order No = 223.3.1650.080

subject to alterations E 13
E014_2364 05.12.2006 12:57 Uhr Seite 3

Precision Punches DIN 9861 224.


Shape CA and C 225.
224. Shape CA 225. Shape C

Detail X
d2 60° d2
X

0,5 +0,2
0,5 +0,2
radiussed

5
d4
d 3 h6 d 3 h6

l 1 +0,5
l 1 +0,5

+0,5
+0,5

R 7
R 7

13
13

d 1 h6 d 1 h6

Material: Material:
HSS HZ – TIN (HSS)
Order No: Shape CA = 224.3., Shape C = 225.3. Order No: Shape CA = 224.0., Shape C = 225.0.
Hardness: Surface 2300 HV 0,05
Hardness: Shank 64±2 HRC
Head 52±3 HRC
Head 52±3 HRC
ASP 23 – ASP 2023
HST Order No: Shape C = 225.6.
Order No: Shape C = 225.4. Hardness: Shank 64±2 HRC
Hardness: Surface 950 HV 0,3 Head 52±3 HRC
Head 52±3 HRC

Executions:
Shape CA
Shank precision ground, head subsequently hot upset-forged and
tempered; residual upset-buge below head normally much smaller
than permissible acc. to DIN 9861.
Shape C
Head hot upset-forged and tempered.
Shank and head subsequently precision plunge-gorund for
Description of FIBRO materials for die components: perfect concentricity and full interchangeability with replacement
pages E 10 – E 11. punches.

224. diameter steps 225. diameter steps


d1 d1 d2 d3 d4 l1 d1 d1 d2 d3 l1
0,1– 0,45 0,05 3 2 d3+0,03 0,1– 0,45 0,05 3 2
0,50 0,50
0,55 0,55
other lengths and diameters
other lengths and diameters

0,60 0,60
stock lengths: 71 mm.

stock lengths: 71 mm.

0,65 0,65
0,70 + 0,75 0,70 + 0,75
on request.

on request.

0,80 + 0,85 0,80 + 0,85


0,90 + 0,95 0,90 + 0,95
1,00 – 1,10 1,00 – 1,10
1,15 – 1,30 1,15 – 1,30
1,35 – 1,50 1,35 – 1,50
1,55 – 1,70 4,5 3 1,55 – 1,70 4,5 3
1,75 – 1,90 1,75 – 1,90
1,95 – 2,00 1,95 – 2,00
2,05 – 2,20 2,05 – 2,20
2,25 – 2,50 2,25 – 2,50
2,55 – 2,95 2,55 – 2,95

Ordering Code Punch C = 225.


(example): Material HSS = 225.3.
d1 =  2,30 mm = 225.3.0230.
°
2·2594· 7· 2

l1 = 71 mm = 225.3.0230.071
Order No = 225.3.0230.071
E 14 subject to alterations
E015_2365 04.12.2006 10:16 Uhr Seite 2

Precision Punches
274. Similar to DIN 9861
275. Shape CA+C
274. Shape CA 275. Shape C

Detail X
d2
d2 60°
X

k +0,2
k +0,2

radiussed

5
d4 d 3 h6
d 3 h6

l 1 +0,5
l 1 +0,5

13
l2 R
13
l2 R

d 1 h6
d 1 h6

Material: Material:
HSS HZ – TIN (HSS)
Order No: Shape CA = 274.3., Shape C = 275.3. Order No: Shape CA = 274.0., Shape C = 275.0.
Hardness: Shank 64±2 HRC Hardness: Surface 2300 HV 0,05
Head 52±3 HRC Head 52±3 HRC

HST ASP 23 – ASP 2023


Order No: Shape C = 275.6.
Order No: Shape CA = 274.4., Shape C = 275.4.
Hardness: Shank 64±2 HRC
Hardness: Surface 950 HV 0,3 Head 52±3 HRC
Head 52±3 HRC

Execution:
Shape CA
Shank precision ground, head subsequently hot upset-forged and
tempered; residual upset-bulge below head normally much
smaller than permissible acc. to DIN 9861.
Shape C
head hot upset-forged and tempered.
Shank and head subsequently precision plunge-ground for
Description of FIBRO materials for die components: perfect concentricity and full interchangeability with replacement
pages E 10 – E 11. punches.

Description of Special Series 274. and 275.


DIN 9861 restricts the range of stepped punches with conical head
to shanks of 3 mm max. diameter and points of 2,95 mm max.
diameter.
Stepped punches of larger size are, however, quite popular owing
to their rigidity and ability to sustain considerable stripping forces.
In accommodation of this demand we supply larger sizes which
are ground from stock sizes of the 222.-and 223.-series
Please select from those ranges and complete your order in
accordance with the example on the right.

Ordering Code (example):


Punch = 274.
Material HSS = 274.3.
d3 =  8,0 mm = 274.3.0800.
l1 = 71 mm = 274.3.0800.071.
d1 =  6,4 mm = 274.3.0800.071.0640.
l2 = 10 mm = 274.3.0800.071.0640.010
°
2·2595· 7· 2

Order No = 274.3.0800.071.0640.010

subject to alterations E 15
E016_2368 04.12.2006 10:17 Uhr Seite 3

Stepped Quill Punches – Conical Head 232.


Head Type Quill Bush and Thrust Pin 233.
Ball Lock Type Quill Bush and Thrust Pin VDI 3374 234.
232. 233. Shape A 234. Shape B
ø16 -0,1

4,2 -0,1
60° ø6 -0,1 ø13 k6 ø6 -0,1 ø13 k6
ø6 -0,1

14,3 +0,2
1x45°
20
25
35 ±0,3
ø5 h6

32

R 0,4 -0,2

l 3 +0,3
l 2 ±0,5
l 3 +0,3

l 2 ±0,5
2 +0,3
2 +0,3
ø5 -0,02

8
R5

l1
l1

l
l
6,22

3,5
3,5
d1 h6 X Y

60° 60°

60° 60°

VDI 3374 VDI 3374 VDI 3374


° ° °

233. Detail  Material:


Stepped Quill Punches – Conical Head VDI 3374:
ø13 k6
HSS
ø6,1+0,1 Order No: 232.3.
(counter-sinking)

Hardness: Shank 62±2 HRC


Head Type Quill Head 45±5 HRC
Bush with Thrust Pin
l2

Order No 233. Quill Bushes O. No. 233. and 234. – VDI:


Steel C 45 heat treated to 800 N/mm2
Order No: Shape A = 233.7., Shape B = 234.7.

Thrust Pin Thrust Pin:


60° HWS
Hardness: 62±2 HRC

Stepped Quill Punch


with Conical Head Execution:
Order No 232. Heads of Quill Punches hot upset-forged; shank and head
subsequently precision plunge-ground.
ø5 H7
h6 O. D. of Quill Bushes precision ground.
ø13 -0,05 Thrust Pins are hardened, tempered and ground.
Description of FIBRO materials for die components:
pages E 10 – E 11.

232./233./234.
234. ø12,9 -0,2 Detail 
Y
ø6,1+0,1 diameter steps
d1 d1 l l1 l2 l3
from 2,0 to 5,0 0,1 63 48 29 29
Ball Lock Type Quill 71 57 37 37
Bush with Thrust Pin 80 65 46 46
Order No 234.
(counter-sinking)
l2

Thrust Pin Ordering Code (example):


ø13 h6 Stepped Quill Punch/Conical Head = 232.
Material HSS = 232.3.
d1 =  2,2 mm = 232.3.0220
Order No = 232.3.0220
60° Stepped Quill Punch
with Conical Head
Order No 232. Ordering Code (example):
Head Shape Quill Bush + Thrust Pin = 233.
Material C 45 = 233.7.
ø5 H7 l1 = 48 mm = 233.7.048
°

h6
2·2598· 9· 3

Order No = 233.7.048
°

E 16 subject to alterations
E017_9718 04.12.2006 10:17 Uhr Seite 2

2281. Round Precision Punches


2291. with tapered heads 30°,
Shape C and D
2281. Shape D 2291. Shape C
Detail X
30° d2
d2 d 4 -0,3
X
X

k
h d3
radiussed

l 1 +1
l 1 +1

13
R
l2
d 1 h6
d 1 h6

Material: Execution:
HSS Shape C and D
Order No: Shape D = 2281.3. Shape C = 2291.3. Head hot upset-forged and tempered.
Hardness: Shank 58 + 2 HRC Shank and head subsequently precision plunge-ground for
Head ≤ 50 HRC perfect concentricity and full interchangeability with replacement
punches.

Description of FIBRO materials for die components:


pages E 10 – E 11.

2281. Shape D 2291. Shape C


l1 l1
d1 d2 d4 h k ±1° 100 120 d3 d2 d4 h k ±1° 100 120
5,5 8,98 5,5 7,5 1 30 ● ● 5,5 8,98 5,5 7,5 1 30 ● ●
6 9,75 6 8 28 ● ● 6 9,75 6 8 28 ● ●
8 12,8 8 10 22,5 ● ● 8 12,8 8 10 22,5 ● ●
9 14,4 9 11 20 ● ● 9 14,4 9 11 20 ● ●
10 15,9 10 12 19 ● ● 10 15,9 10 12 19 ● ●
12 18,7 12 14 1,5 24 ● 12 18,7 12 14 1,5 24 ●
14 21,8 14 16 21 ● 14 21,8 14 16 21 ●
16 24,6 16 18 2 25 ● 16 24,6 16 18 2 25 ●

d1 and l2 to customer’s specifications!

Ordering Code (example):


Ordering Code (example): Punch = 2291.
Material HSS = 3.
Punch = 2281. d3 = 10 mm = 1000.
Material HSS = 2281.3. l1 = 120 mm = 120.
d1 = 6 mm = 2281.3.0600. d1 = 6 mm = 0600.
l1 = 100 mm = 2281.3.0600.100 l2 = 15 mm = 015
°
2·9785·7·2

Order No = 2281.3.0600.100 Order No = 2291.3.1000.120.0600.015

subject to alterations E 17
E018_2358 05.12.2006 12:57 Uhr Seite 3

Assembly Guide Lines for Head Type Punches


with Round Points
Description: Guide Lines:
Head type punches with round point (DIN 9844) are intended for (excerpts from DIN 9844, page 5)
floating assembly in the punch retainer. Radial guiding is to be
d1 max. = stock thickness
provided by the stripper. This type of punch assembly eliminates
alignment errors caused by distorted mounting of the die set and stripping force*, for d1 from 1 to 5 mm: approx. 20 % of piercing
faulty press geometry. With punches held in this manner, a clear force
separation between transmission of perforation force and
ditto . . ., for d1 from 5 to 16 mm: approx. 10 % of piercing force
guiding is achieved. In order to facilitate assembly of punches of
different diameters, the height of the heads is standardized to *applicable to stock not exceeding 400 N/mm2 shear strength
4+0,2 mm (DIN 9844).
Punch retainer: steel of at least 300 N/mm2 tensile strength
Retaining hole in punch retainer = 1,05 times d1 or d2 respectively
Clearance punch head/percussion plate = 0,02 mm.
head/percussion
clearance punch

plate = 0.02 mm

Top Bolster

Percussion Plate
0,02

Intermediate Plate
(omitted if punch retainer
c’bored for punch heads)

Punch Retainer

d1

Head Type Straight Punch DIN 9844

Stripper (guiding type)


s

Guide Pillar

Matrix Plate

Bottom Bolster
°
2·2588· 7· 1

E 18 subject to alterations
E019_2359 04.12.2006 10:18 Uhr Seite 2

220. Precision Punches DIN 9844


221. Shape A and B
220. Shape A 221. Shape B
Detail X
normal execution
d 3 -0,1 d 3 -0,1 with radius
d4 d4

r
+0
,1
4 +0,2
X X +0,5

d 2 h6
l1
R
13

l2

d 1 h6 d 1 h6
d 4 = d 1 +0,5

Material: Execution:
HSS Head hot upset-forged.
Order No: Shape A = 220.3., Shape B = 221.3. Shank and shoulder precision plunge-ground.
Hardness: Shank 64±2 HRC
Head 52±3 HRC

HST
Order No: Shape A = 220.4., Shape B = 221.4.
Hardness: Surface 950 HV 0,3
Head 52±3 HRC

Description of FIBRO materials for die components:


pages E 10 – E 11.

220. Shape A 221. Shape B


diameter steps diameter steps
d1 d1 d3 r l1 d1 d1 d2 d3 l2 r l1
2,0 – 2,2 0,1 3,6 0,2 0,1 – 0,45 0,05 2,0 3,6 7 0,2
2,3 – 2,5 4,0 0,5 – 1,9
other lengths and diameters
other lengths and diameters on request.

available at short notice;


lengths 71, 90, 112 mm

2,6 – 2,8 4,5 0,3 1,95 – 2,4 2,5 4,0


2,9 – 3,2 5,0 2,5 – 3,1 0,1 3,2 5,0 0,3
stock lengths: 71, 90, 112 mm;

on request.

3,3 – 3,5 6,0 3,2 – 3,9 4,0 7,0


3,6 – 4,0 7,0 4,0 – 4,9 5,0 8,5 0,5
4,1 – 4,5 8,0 0,5 5,0 – 6,2 6,3 10,0
4,6 – 5,0 8,5 6,3 – 7,9 8,0 12,0 16 0,7
5,1 – 5,4 9,0 8,0 – 9,9 10,0 14,5
5,5 – 5,9 9,5 10,0 –12,4 12,5 18,0 1,0
6,0 – 6,4 10,0 12,5 –15,9 16,0 22,0
6,5 + 7,0 0,5 10,8 0,7
7,5 + 8,0 12,0
8,5 + 9,0 13,0 Ordering Code (example):
9,5 +10,0 14,5 Punch A = 220.
10,5 +11,0 16,0 1,0 Punch B = 221.
11,5 –12,5 18,0 Material HSS = 220.3.
13,0 –14,5 20,0 d1 =  7,0 mm = 220.3.0700.
15,0 –16,0 22,0 l1 = 71 mm = 220.3.0700.071
Order No = 220.3.0700.071
°
2·2589· 7· 2

Order No = 221.3.0700.071

subject to alterations E 19
E020_9717 04.12.2006 10:18 Uhr Seite 3

°
2· 9784· 7·2

E 20 subject to alterations
E021_2369 05.12.2006 13:00 Uhr Seite 2

Precision Punches
266. Similar to VDI 3374
266.

4,2 -0,1
d 3 -0,1

R 0,4 -0,2

32
d 2 k6

d 2 -0,05

+1
l1
R
13

l 2 ±0,5

d 1 j6

Material: Execution:
HSS Head hot upset-forged; shank and head precision
Order No: 266.3. plunge-ground.
Hardness: Shank 62±2 HRC
Head 45±5 HRC

Description of FIBRO materials for die components:


pages E 10 and E 11.

266.
diameter steps
d1 d1 d2 d3 l2 l1+1
5– 8,9 0,1 10 13 13 available at short
9–11,9 13 16 notice in lengths:
12–15,9 16 19 71 and 80 mm;
16–19,9 0,5 20 24 other lenghts and
20–24,9 25 29 dia. on request.

Ordering Code (example):


Punch = 266.
Material HSS = 266.3.
d1 =  8,0 mm = 266.3.0800.
l1 = 71 mm = 266.3.0800.071
°
2·2599· 7· 2

Order No = 266.3.0800.071

subject to alterations E 21
E022_2360 04.12.2006 10:18 Uhr Seite 3

Precision Punches with Shedder Pin 267.


267.
d 3 ±0,2
M

+0,4
k
radiussed

19
d 1 m5

l 1 +0,8
l
d4

d 1 h6

Material: Execution:
HSS Head hot upset-forged.
Order No: 267.3. Shank and shoulder precision plunge-ground.
Hardness: Shank 64±2 HRC
Head 52±3 HRC

Description of FIBRO materials for die components:


pages E 10 and E 11.

267.
l1
d1 h6 d3 d4 k l 60 71 80 90 M
5 8 0,5 5 13 ● ● M3
6 9 0,8 19 ● ● ● ●
8 11 1,3 28 ● ● ● ● M4
10 13 32 ● ● ● ●
13 16 1,6 ● ● ● ● M5
16 19 2,4 6,4 ● ● ● ● M6
20 23 ● ● ● ●
25 28 3,2 ● ● ● ●

Ordering Code (example):


Punch = 267.
Material HSS = 267.3.
d1 =  8,0 mm = 267.3.0800.
l1 = 71 mm = 267.3.0800.071
°
2·2590· 7· 2

Order No = 267.3.0800.071

E 22 subject to alterations
E023_2361 04.12.2006 10:19 Uhr Seite 2

268. Precision Punches with Shedder Pin,


269. Stepped, Short/Long Point
Classified Point Shapes 268. 269.
a +0,01
M d 3 +0,2
01 02

k +0,4
b +0,01

radiussed

19
d 2 m5 d 2 m5

03 04 d 2 h6 d 2 h6

l 1 +0,8
R
,5

9,
R9

l2
l
05

l2
d4

d 1 +0,01

Material: Execution:
HSS Head hot upset-forged.
Order No: 268.3. (short point) Shank and shoulder precision plunge-ground.
Hardness: Shank 64±2 HRC
Head 52±3 HRC Key flats parallel with longest size of shape, unless otherwise
specified.
HSS
Order No: 269.3. (long point)
Hardness: Shank 64±2 HRC
Head 52±3 HRC

Description of FIBRO materials for die components:


pages E 10 and E 11.

268./269. 268. 269.


l1
d1 d2 d3 d4 k l l2 l2 60 71 80 90 a min. M
1,6 – 4,9 5 8 0,5 5 13 7 – ● ● 1,6 M3
2,3 – 5,9 6 9 0,8 19 17,5 ● ● ● ● 2,3
3,5 – 7,9 8 11 1,3 28 13 25 ● ● ● ● 3,2 M4
5,0 – 9,9 10 13 32 28 ● ● ● ● 4,8
6,0 – 12,9 13 16 1,6 ● ● ● ● M5
8,0 – 15,9 16 19 2,4 6,4 ● ● ● ● 5,5 M6
12,0 – 19,9 20 23 ● ● ● ●
16,0 – 24,9 25 28 3,2 ● ● ● ● 6,5

Ordering Code (example):


Punch = 268.
Material HSS = 268.3.
d2 = 8,0 mm = 268.3.0800.
l1 = 71 mm = 268.3.0800.071.
Classified Point Shape 05 = 268.3.0800.071.05.
d1 = 6,0 mm = 268.3.0800.071.05.0600
°
2· 2591· 7· 2

Order No = 268.3.0800.071.05.0600

subject to alterations E 23
E024_3102 04.12.2006 10:19 Uhr Seite 3

Sintered Hard Metal


HIP-Densified
The HIP Process (hot isostatic pressing) consists of a special densification treatment.
Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide
structure. It yields an appreciable reduction in porosity, better strength properties and thus longer die life of press tool members.
As can be seen from the diagrams and tables, both compressive and flexural strength are improved.
For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful
in a wide field of applications.

Tensile Strength of Tungsten – 6% Cobalt Carbide in the Tensile Strength of Tungsten – Cobalt Carbide in the
Sintered-Only versus HIP-Densified State, in Dependance of Sintered-Only versus HIP-Densified State, in Dependance of total
Cristallite Particle Size Cobalt Content
2,5 2,5
kN/mm 2 kN/mm 2
2,0 2,0

1,5 1,5

σ bB 1,0 σ bB 1,0

Tungsten Carbide Particle Size Cobalt Content:


fine medium coarse
3,5% 6% 15%
a) influence of crystallite size of hard metal phase b) influence of cobalt content
(left: sintered only – right: sintered and HIP-treated) (left: sintered only – right: sintered and HIP-treated)

Tungsten
HV30-Hardness Flexural Strength
carbide Co
N/mm2
particle %
size before after before after
fine 3 1800 1200 1700
6 1650 1500 2300
9 1400 2000 2600
medium 6 1600 2000 2600
9 1450 no 2350 2700
12 1300 changes 2450 2900
15 1200 2700 2850
coarse 6 1400 1900 2250
8 1350 2300 2600
10 1200 2650 2850

Flexural Strength and HV30-Hardness of Tungsten-Cobalt Carbides


with/without HIP-Treatment and in Dependance of Tungsten Carbide
Particle Size and Cobalt Content.
°
2·2600 · 7· 2

E 24 subject to alterations
E025_2371 04.12.2006 10:19 Uhr Seite 2

Carbide Punches – similar to DIN 9844 + DIN 9861


270. 272. Cylindrical Head – Straight and Stepped
271. 273. Conical Head – Straight and Stepped
270. Shape A 271. Shape B

d 3 -0,1 d 3 -0,1
d4 d4

4 +0,2
4 +0,2

l 1 +0,5
+0,5

d 2 h6
l1

R
13

l 2 ±0,5

d 1 h6 d 1 h6

272. Shape D 273. Shape C

60° 60°
d2 d2
k
k

l 1 +0,5
+0,5

d 3 h6
l1

R
13
7 +0,5

d 1 h6 d 1 h6

Material: Execution:
Tungsten-Cobalt Carbide Heads steel, brazed to shanks.
Shanks precision ground.
Order No: Shape A = 270.9., Shape B = 271.9.
Shape D = 272.9., Shape C = 273.9.

Dimensions:
See DIN 9844 and DIN 9861 on pages E 12, E 13, E 14, E 15 and E 19.
Other diameters and lengths on request.

Delivery:
270.
Shape A from d1 = 1,0 mm
272.
Shape D from d1 = 1,5 mm
Ordering Code (example):
Carbide Punch = 272.
Material: Tungsten-Cobalt Carbide = 272.9.
d1 =  6,0 mm = 272.9.0600.
l1 = 71 mm = 272.9.0600.071
°
2· 2601· 7· 2

Order No = 272.9.0600.071

subject to alterations E 25
E026_19131 04.12.2006 10:19 Uhr Seite 3

°
2 · 19132·2004·1

E 26 subject to alterations
E027_17367 05.12.2006 13:00 Uhr Seite 2

Ball-lock Punches
°
2 · 17367· 2002·1

subject to alterations E 27
E028_17786 04.12.2006 10:20 Uhr Seite 3

°
2 · 17786 · 2002· 1

E 28 subject to alterations
E029_17787 04.12.2006 10:20 Uhr Seite 2

Ordering example
Ball-lock punches
NB: See table for standard dimensions
Special dimensions to order
Length

2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 A
cutting
Punch

length

Format: Slot
length P = 6,5 mm
Punch cutting
length: l1 Order No
Diameter 13 = 1
19 = 2
25 = 3 Format:
Punch: 30 = 4 Slot
22 without ejector pin special = X width
27 with ejector pin W = 4,5 mm

Version: Order No Order Code


blank = 0 Lenght: l character
round = 1 50 = A Order Code
square = 2 Angle: character
56 = B
rectangular = 3 0° = A
63 = C
slot = 4 90° = B
Diameter: d2 Order No 71 = D
rectangle with radiused corners = 5 180° = C
6 (light duty only) = 1 80 = E
pilot pin with tapered tip = 6 270° = D
10 = 2 90 = F
pilot pin parabolic tip = 7 special = X
13 = 3 100 = G
special shapes = 9 110 = H
16 = 4
20 = 5 125 = J
25 = 6 140 = K
32 = 7 150 = L
Type: Order No 175 = M
38 (light duty only) = 8
light = 2 200 = N
40 (heavy duty only) = 9
heavy = 3 special = X
punch larger,
light = 4
punch larger,
heavy = 5

Ordering Code (Example):


ø10

2242.2F1.0650.0450A
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch length: l1 = 13 mm (1)
90

Length: l = 90 mm (F)
Diameter: d2 = 10 mm (2)
Type = light (2)
Version: Slot (4)
13

Punch: without ejector pin (22)


6,5

4,5
°
2 · 17787· 2002· 1

E 29 subject to alterations
E030_17368 05.12.2006 12:59 Uhr Seite 3

Ball-lock punches, blank, light duty 2202.


Ball-lock punches, stepped, light duty 2212.
2202. Material:
d 2 g5
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft fine ground.

d5

l +0,5 Other lengths on request.

2212. Material:
d 2 g5
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5
l +0,5

3
R1
l 1 +1

P +0,01

Other lengths an request.

2202. l 2212. l
d2 d5 63 71 80 90 100 110 125 140 150 175 200 d2 d5 P l1 63 71 80 90 100
6 6      6 6 1,6– 5,9 13*     
10 8        10 8 1,6– 9,9 13* 19*     
13 8           13 8 5,0– 12,9 13 19     
16 8           16 8 8,0– 15,9 13 19 25     
20 8           20 8 12,0 – 19,9 13 19 25     
25 8            25 8 16,0 – 24,9 13 19 25     
32 8           32 8 24,0– 31,9 13 19 25    
38 8          38 8 30,0 – 37,9 19 25 30   

* I1 = 10 where P < 2,20


°

Ordering example: Ordering example:


2·17368 ·2002·1

see fold out page E 29. see fold out page E 29.

E 30 subject to alterations
E031_17369 04.12.2006 10:22 Uhr Seite 2

2222. 2232. Ball-lock punches,


2242. 2252. stepped, light duty

2222. 2232.
P ±0,01 W ±0,01

α = 90° α = 90°
G
G = √P2+W2
P ±0,01

P ±0,01
G
G = √2  P

2242. 2252.
W ±0,01 W ±0,01

α = 90° α = 90°
G
P ±0,01

P ±0,01

G=P
G= √(P–1.0)2 + (W–1.0)2 +1
R
0,
5
±0
,0
1*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch shape fine ground. d5

l +0,5

R1
3
l 1 +1

α
α = 90°
90° standard
Standard

180° 0°

Other lengths on request. 270°

l
d2 d5 Wmin. Gmax. l1 63 71 80 90 100
6 6 1,6 5,9 13*     
10 8 1,6 9,9 13* 19*     
13 8 4,5 12,9 13 19     
16 8 6,0 15,9 13 19 25     
20 8 8,0 19,9 13 19 25     
25 8 10,0 24,9 13 19 25     
32 8 12,5 31,9 13 19 25    
38 8 14,0 37,9 19 25 30   

* I1 = 10 where P or W < 2,20


°

Ordering example:
2·17369·2002·1

see fold out page E 29.

subject to alterations E 31
E032_17370 04.12.2006 10:22 Uhr Seite 3

Ball-lock punches, blank with ejector pin, light duty (replaces 2672.) 2702.
Ball-lock punches, stepped with ejector pin,
light duty (replaces 2682.) 2712.
2702. Material:
HSS
d 2 g5 hardened: 62 ± 2 HRC

Execution:
Shaft fine ground.

d5

l +0,5 Other lengths on request.

2712. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5
l +0,5

3
R1
l 1 +1

P +0,01
Other lengths on request.

2702. 2712. l
l d2 d5 P l1 63 71 80 90 100
d2 d5 63 71 80 90 100 6 6 1,6– 5,9 13*     
6 6      10 8 1,6– 9,9 13* 19*     
10 8      13 8 5,0– 12,9 13 19     
13 8      16 8 8,0 – 15,9 13 19 25     
16 8      20 8 12,0 – 19,9 13 19 25     
20 8      25 8 16,0 – 24,9 13 19 25     
25 8      32 8 24,0– 31,9 13 19 25    
32 8     38 8 30,0 – 37,9 19 25 30   
38 8   
* I1 = 10 where P < 2,20
°

Ordering example: Ordering example:


2·17370·2002·1

see fold out page E 29. see fold out page E 29.

E 32 subject to alterations
E033_17371 05.12.2006 12:59 Uhr Seite 2

2722. 2732.
2742. 2752. Ball-lock punches,
replaces 2682. stepped with ejector pin, light duty

2722. 2732.
P ±0,01 W ±0,01

α = 90° α = 90°
G
P ±0,01

P ±0,01
G = √P2+W2
G
G = √2  P

2742. 2752.
W ±0,01 W ±0,01

α = 90° α = 90°
G
P ±0,01

P ±0,01

G=P
R
0,

√(P–1.0)2 + (W–1.0)2 +1
5

G=
±0
,0
1*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

Material: d 2 g5
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch shape fine ground.
d5

l +0,5

R1
3
l 1 +1

α = 90° Standard
standard

180° 0°
Other lengths on request.
270°

l
d2 d5 Wmin. Gmax. M l1 63 71 80 90 100
6 6 1,6 5,9 3 13*     
10 8 1,6 9,9 5 13* 19*     
13 8 4,5 12,9 5 13 19     
16 8 6,0 15,9 6 13 19 25     
20 8 8,0 19,9 6 13 19 25     
25 8 10,0 24,9 6 13 19 25     
32 8 12,5 31,9 8 13 19 25    
38 8 14,0 37,9 8 19 25 30   

* I1 = 10 where P or W < 2,20


°

Ordering example:
2·17371·2002·1

see fold out page E 29.

subject to alterations E 33
E034_17372 04.12.2006 10:23 Uhr Seite 3

Ball-lock punches, 2204.


punch larger than shaft, light duty 2214.
2204./2214. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.
d5

l +0,5
R3

l 1 +1,5
P +0,01
Other lengths on request.

α = 90° standard
Standard

180° 0°

270°

2204. l 2214. l
d2 d5 P l1 80 90 100 d2 d5 P l1 80 90 100
13 8 32,0 19 30    13 8 13,1 – 32,0 19 30   
16 8 38,0 19 30    16 8 16,1 – 38,0 19 30   
20 8 40,0 19 30    20 8 20,1 – 40,0 19 30   
25 8 44,0 19 30    25 8 25,1 – 44,0 19 30   
32 8 50,0 19 30    32 8 32,1 – 50,0 19 30   
°

Ordering example: Ordering example:


2·17372 ·2002·1

see fold out page E 29. see fold out page E 29.

E 34 subject to alterations
E035_17373 04.12.2006 10:23 Uhr Seite 2

Ball-lock punches,
2224. 2234. punch larger than shaft,
2244. 2254. light duty
2224. P ±0,01 2234. W ±0,01
α = 90° α = 90°
G = √P2+W2
P ±0,01

P ±0,01
G
G
G = √2  P
G= √(P–1.0)2 + (W–1.0)2 +1
2244. W ±0,01 2254. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G
R 0,5 ±0,01 *

* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution: d5
Shaft and punch shape fine ground.

l +0,5
R3

l 1 +1,5
α = 90° Standard
standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 80 90 100
13 8 5,0 32,0 19 30   
16 8 6,5 38,0 19 30   
20 8 8,0 40,0 19 30   
25 8 10,0 44,0 19 30   
32 8 11,5 50,0 19 30   
°

Ordering example:
2·17373·2002·1

see fold out page E 29.

subject to alterations E 35
E036_17374 04.12.2006 10:23 Uhr Seite 3

Ball-lock punches,
punch larger than shaft, 2704.
light duty with ejector pin 2714.
2704./2714. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.
d5

l +0,5
R3

l 1 +1,5
P +0,01 Other lengths on request.

αα == 90°
90° standard
Standard

180° 0°

270°

2704. l 2714. l
d2 d5 P l1 80 90 100 d2 d5 P l1 80 90 100
13 8 32,0 19 30    13 8 13,1 – 32,0 19 30   
16 8 38,0 19 30    16 8 16,1 – 38,0 19 30   
20 8 40,0 19 30    20 8 20,1 – 38,0 19 30   
25 8 44,0 19 30    25 8 25,1 – 45,0 19 30   
32 8 50,0 19 30    32 8 32,1 – 50,0 19 30   
°

Ordering example: Ordering example:


2·17374·2002·1

see fold out page E 29. see fold out page E 29.

E 36 subject to alterations
E037_17375 04.12.2006 10:23 Uhr Seite 2

Ball-lock punches,
2724. 2734. punch larger than shaft,
2744. 2754. light duty with ejector pin
2724. P ±0,01 2734. W ±0,01
α = 90° α = 90°
G = √P2+W2
P ±0,01

P ±0,01
G
G
G = √2  P
G= √(P–1.0)2 + (W–1.0)2 +1
2744. W ±0,01 2754. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G
R 0,5 ±0,01*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution: d5
Shaft and punch shape fine ground.

l +0,5
R3

l 1 +1,5
α = 90° Standard
standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 80 90 100
13 8 5,0 32,0 19 30   
16 8 6,5 38,0 19 30   
20 8 8,0 40,0 19 30   
25 8 10,0 44,0 19 30   
32 8 11,5 50,0 19 30   
°

Ordering example:
2·17375 ·2002·1

see fold out page E 29.

subject to alterations E 37
E038_17376 04.12.2006 10:24 Uhr Seite 3

Ball-lock pilot pins,


with tapered tip, light duty 2262.
2262. d 2 g5

d5

l +0,5
3
R1

l 1 +1
N
P +0,01

40°

Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and pilot pin fine ground.

Other lengths on request.

2262. l
d2 d5 P l1 N 71 80 90 100 110 125 140 150
10 8 5,9 – 9,9 19 8     
13 8 9,9 – 12,9 19 10       
16 8 12,9 – 15,9 25 15        
20 8 15,9 – 19,9 25 20        
25 8 19,9 – 24,9 25 25        
32 8 24,9 – 31,9 25 30       
38 8 31,9 – 37,9 30 35       
°

Ordering example:
2·17376 ·2002·1

see fold out page E 29.

E 38 subject to alterations
E039_17377 04.12.2006 10:24 Uhr Seite 2

Ball-lock pilot pins,


2272. with parabolic tip, light duty
2272. d 2 g5

d5

l +0,5

3
R1
l 1 +1
N

P +0,01

Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and pilot pin fine ground.

„l“ length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal. Other lengths on request.

2272. l
P N d2 d5 P l1 50 56 63 71 80 90 100
< 10 mm 8 mm 6 6 2,9 – 5,9 13       
10,1 mm – 15 mm 12 mm 10 8 5,9 – 9,9 19       
> 15 mm 15 mm 13 8 9,9 – 12,9 19       
16 8 12,9 – 15,9 25     
20 8 15,9 – 19,9 25     
25 8 19,9 – 24,9 25     
32 8 24,9 – 31,9 25    
38 8 31,9 – 37,9 30   
°

Ordering example:
2·17377·2002·1

see fold out page E 29.

subject to alterations E 39
E040_17378 04.12.2006 10:24 Uhr Seite 3

Ball-lock punches, blank, heavy duty 2203.


Ball-lock punches, stepped, heavy duty 2213.
2203. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft fine ground.

d5

l +0,5
Other lengths on request.

2213. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5
l +0,5

3
R1
l 1 +1

P +0,01

Other lengths on request.

2203. l 2213. l
d2 d5 63 71 80 90 100 110 125 140 150 175 200 d2 d5 P l1 63 71 80 90 100 110 125
10 10        10 10 1,6– 9,9 13* 19*       
13 12           13 12 5,0– 12,9 13 19       
16 12           16 12 8,0 – 15,9 13 19 25       
20 12           20 12 12,0 – 19,9 13 19 25       
25 12           25 12 16,0 – 24,9 13 19 25      
32 12           32 12 24,0– 31,9 13 19 25      
40 12          40 12 30,0 – 39,9 19 25 30     

* l1 = 10 where P < 2,20


°

Ordering example: Ordering example:


2·17378 ·2002·1

see fold out page E 29. see fold out page E 29.

E 40 subject to alterations
E041_17379 05.12.2006 13:03 Uhr Seite 2

2223. 2233. Ball-lock punches,


2243. 2253. stepped, heavy duty
2223. 2233.
P ±0,01 W ±0,01

α = 90° α = 90°
P ±0,01

P ±0,01
G G = √P2+W2
G
G = √2  P
2243. 2253.
W ±0,01 W ±0,01

α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G G= √(P–1.0)2 + (W–1.0)2 +1
R 0,5 ±0,01*
* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution:
d5
Shaft and punch shape fine ground.

l +0,5 R1
3
l 1 +1

α = 90° Standard
standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 63 71 80 90 100 110 125
10 10 1,6 9,9 13* 19*       
13 12 4,5 12,9 13 19       
16 12 6,0 15,9 13 19 25       
20 12 8,0 19,9 13 19 25       
25 12 10,0 24,9 13 19 25      
32 12 12,5 31,9 13 19 25      
40 12 14,0 39,9 19 25 30     

*l1 = 10 where P or W < 2,20


°

Ordering example:
2·17379 ·2002·1

see fold out page E 29.

subject to alterations E 41
E042_17380 04.12.2006 10:25 Uhr Seite 3

Ball-lock punches, blank with ejector pin, heavy duty (replaces 2673.) 2703.
Ball-lock punches, stepped with ejector pin,
heavy duty (replaces 2683.) 2713.
2703. Material:
HSS
d 2 g5 hardened: 62 ± 2 HRC

Execution:
Shaft fine ground.

d5

l +0,5
Other lengths on request.

2713. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5
l +0,5

3
R1
l 1 +1

P +0,01

Other lengths on request.

2703. l 2713. l
d2 d5 63 71 80 90 100 110 125 d2 d5 P l1 63 71 80 90 100 110 125
10 10      10 10 1,6– 9,9 13* 19*     
13 12        13 12 5,0– 12,9 13 19       
16 12        16 12 8,0 – 15,9 13 19 25       
20 12        20 12 12,0 – 19,9 13 19 25       
25 12       25 12 16,0 – 24,9 13 19 25      
32 12       32 12 24,0– 31,9 13 19 25      
40 12      40 12 30,0 – 39,9 19 25 30     

* l1 = 10 mm where P < 2,20


°

Ordering example: Ordering example:


2·17380 ·2002·1

see fold out page E 29. see fold out page E 29.

E 42 subject to alterations
E043_17381 04.12.2006 10:25 Uhr Seite 2

2723. 2733. Ball-lock punches,


2743. 2753. stepped with ejector pin,
replaces 2683. heavy duty
2723. 2733.
P ±0,01 W ±0,01

α = 90° α = 90°
P ±0,01

P ±0,01
G
G G = √P2+W2
G = √2  P
2743. 2753. * For other radius
options, see
W ±0,01 W ±0,01 standardised
special shapes,
pages E 82 – E 83.
α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G
R 0,5 ±0,01* G= √(P–1.0)2 + (W–1.0)2 +1

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution: d5
Shaft and punch shape fine ground.

l +0,5 R1
3
l 1 +1

α = 90° standard
Standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 63 71 80 90 100 110 125
10 10 1,6 9,9 13* 19*     
13 12 4,5 12,9 13 19       
16 12 6,0 15,9 13 19 25       
20 12 8,0 19,9 13 19 25       
25 12 10,0 24,9 13 19 25      
32 12 12,5 31,9 13 19 25      
40 12 14,0 39,9 19 25 30     

* l1 = 10 where P or W < 2,20


°

Ordering example:
2·17381·2002·1

see fold out page E 29.

subject to alterations E 43
E044_17382 04.12.2006 10:25 Uhr Seite 3

Ball-lock punches, 2205.


punch larger than shaft, heavy duty 2215.
2205./2215. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5

l +0,5
R3

l 1 +1,5
P +0,01
Other lengths on request.

αα == 90°
90° standard
Standard

180° 0°

270°

2205. l 2215. l
d2 d5 P l1 80 90 100 d2 d5 P l1 80 90 100
13 12 32,0 19 30    13 12 13,1 – 32,0 19 30   
16 12 38,0 19 30    16 12 16,1 – 38,0 19 30   
20 12 40,0 19 30    20 12 20,1 – 40,0 19 30   
25 12 44,0 19 30    25 12 25,1 – 44,0 19 30   
32 12 50,0 19 30    32 12 32,1 – 50,0 19 30   
40 12 56,0 19 30    40 12 40,1 – 56,0 19 30   
°

Ordering example: Ordering example:


2·17382·2002·1

see fold out page E 29. see fold out page E 29.

E 44 subject to alterations
E045_17383 12.12.2006 12:34 Uhr Seite 2

Ball-lock punches,
2225. 2235. punch larger than shaft,
2245. 2255. heavy duty
2225. P ±0,01 2235. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01
G G = √P2+W2
G
G = √2  P
G= √(P–1.0)2 + (W–1.0)2 +1
2245. W ±0,01 2255. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G
R 0,5 ±0,01*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch shape fine ground. d5

l +0,5
R3

l 1 +1,5
α = 90° standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 80 90 100
13 12 5,0 32,0 19 30   
16 12 6,5 38,0 19 30   
20 12 8,0 40,0 19 30   
25 12 10,0 44,0 19 30   
32 12 11,5 50,0 19 30   
40 12 14,0 56,0 19 30   
°

Ordering example:
2·17383·2002·1

see fold out page E 29.

subject to alterations E 45
E046_17384 04.12.2006 10:26 Uhr Seite 3

Ball-lock punches,
punch larger than shaft, 2705.
heavy duty with ejector pin 2715.
2705./2715. Material:
d 2 g5 HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and punch diameter fine ground.

d5

l +0,5
R3

l 1 +1,5
P +0,01 Other lengths on request.

α
α == 90°
90° standard
Standard

180° 0°

270°

2705. l 2715. l
d2 d5 P l1 80 90 100 d2 d5 P l1 80 90 100
13 12 32,0 19 30    13 12 13,1 – 32,0 19 30   
16 12 38,0 19 30    16 12 16,1 – 38,0 19 30   
20 12 40,0 19 30    20 12 20,1 – 40,0 19 30   
25 12 44,0 19 30    25 12 25,1 – 44,0 19 30   
32 12 50,0 19 30    32 12 32,1 – 50,0 19 30   
40 12 56,0 19 30    40 12 40,1 – 56,0 19 30   
°

Ordering example: Ordering example:


2·17384 ·2002·1

see fold out page E 29. see fold out page E 29.

E 46 subject to alterations
E047_17385 04.12.2006 10:26 Uhr Seite 2

Ball-lock punches,
2725. 2735. punch larger than shaft,
2745. 2755. heavy duty with ejector pin
2725. P ±0,01 2735. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01
G G = √P2+W2
G
G = √2  P
G= √(P–1.0)2 + (W–1.0)2 +1
2745. W ±0,01 2755. W ±0,01
α = 90° α = 90°
P ±0,01

P ±0,01

G=P

G
R 0,5 ±0,01*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

d 2 g5
Material:
HSS
hardened: 62 ± 2 HRC

Execution: d5
Shaft and punch shape fine ground.

l +0,5
R3

l 1 +1,5
α = 90° standard
α Standard

180° 0°

Other lengths on request.


270°

l
d2 d5 Wmin. Gmax. l1 80 90 100
13 12 5,0 32,0 19 30   
16 12 6,5 38,0 19 30   
20 12 8,0 40,0 19 30   
25 12 10,0 44,0 19 30   
32 12 11,5 50,0 19 30   
40 12 14,0 56,0 19 30   
°

Ordering example:
2·17385 ·2002·1

see fold out page E 29.

subject to alterations E 47
E048_17386 04.12.2006 10:26 Uhr Seite 3

Ball-lock pilot pins,


with tapered tip, heavy duty 2263.
2263.
d 2 g5

d5

l +0,5
3
R1

l 1 +1
N
P +0,01

40°

Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and pilot pin fine ground.

Other lengths on request.

2263. l
d2 d5 Pmin. l1 N 71 80 90 100 110 125 140 150
10 10 5,9 – 9,9 19 8     
13 12 9,9 – 12,9 19 10       
16 12 12,9 – 15,9 25 15        
20 12 15,9 – 19,9 25 20        
25 12 19,9 – 24,9 25 25       
32 12 24,9 – 31,9 25 30       
40 12 31,9 – 39,9 30 40       
°

Ordering example:
2·17386 ·2002·1

see fold out page E 29.

E 48 subject to alterations
E049_17387 04.12.2006 10:27 Uhr Seite 2

Ball-lock pilot pins,


2273. with parabolic tip, heavy duty
2273.
d 2 g5

d5

l +0,5
3
R1
l 1 +1
N

P +0,01

Material:
HSS
hardened: 62 ± 2 HRC

Execution:
Shaft and pilot pin fine ground.

„l“ length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal. Other lengths on request.

2273. l
P N d2 d5 P l1 63 71 80 90 100 110 125
< 10 mm 8 mm 10 10 5,9 – 9,9 19     
10,1 mm – 15 mm 12 mm 13 12 9,9 – 12,9 19       
> 15 mm 15 mm 16 12 12,9 – 15,9 25       
20 12 15,9 – 19,9 25       
25 12 19,9 – 24,9 25       
32 12 24,9 – 31,9 25      
40 12 31,9 – 39,9 30     
°

Ordering example:
2·17387·2002·1

see fold out page E 29.

subject to alterations E 49
E050_17388 04.12.2006 10:27 Uhr Seite 3

°
2 · 17388·2002·1

E 50 subject to alterations
E051_17395 04.12.2006 10:27 Uhr Seite 2

Precision Punches
ISO
°
2·17395·2002·1

subject to alterations E 51
E052_17788 05.12.2006 13:03 Uhr Seite 3

°
2 · 17788·2002·1

E 52 subject to alterations
E053_17789 05.12.2006 13:02 Uhr Seite 2

Ordering example
Precision punches ISO 8020
NB: See table for standard dimensions
Special dimensions to order
Length

2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A
cutting
Punch

length

Format: Slot
Punch cutting length P = 6,5 mm
length: l1 Order No
8 = 1
10 = 2
Diameter 13 = 3
Format:
Punch: 19 = 4 Slot
22 without ejector pin 25 = 5 width
27 with ejector pin 30 = 6 W = 4,5 mm
special = X
Version: Order No Order Code
blank = 0 Lenght: l character
round = 1 50 = A Order Code
square = 2 Angle: character
56 = B
rectangular = 3 0° = A
63 = C
slot = 4 90° = B
Diameter: d1 Order No 71 = D
rectangle with radiused corners = 5 180° = C
3 = 1 80 = E
pilot pin with tapered tip = 6 270° = D
4 = 2 90 = F
pilot pin parabolic tip = 7 special = X
5 = 3 100 = G
special shapes = 9 110 = H
6 = 4
8 = 5 120 = J
10 = 6 125 = K
13 = 7 140 = L
16 = 8 150 = M
20 = 9 200 = N
Type: Order No 25 = 10 special = X
ISO = 1 32 = 11

Ordering Code (Example):

2 2 4 1 . 7G 4 . 0 6 5 0 . 0 4 5 0 A
Angle = 0° (A) ø13
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
100

Punch length: l1 = 19 mm (4)


Length: l = 100 mm (G)
Diameter: d1 = 13 mm (7)
Type = ISO (1)
Version: Slot (4)
19

Punch: without ejector pin (22)


6,5

4,5
°
2 · 17789· 2002· 1

E 53 subject to alterations
E054_17396 05.12.2006 13:02 Uhr Seite 3

Precision Punches, ISO 8020 2201.


Precision Punches, stepped, ISO 8020 2211.
2201. Material:
HSS
d 2 -0,25 Hardness: shaft 64±2 HRC
head 52±5 HRC
ASP 23 – ASP 2023
Hardness: shaft 64±2 HRC

T +0,25
1
0,
r+
head 52±5 HRC
Ordering example: 2201.6D.ASP
Diameter d1 =10
Length =71

+1
l
(see fold out pages)

d 1 m5
Execution:
Head hot upset-forged, shank and
shoulder fine ground.

2211. Material:
d 2 -0,25 HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC
ASP 23 – ASP 2023
upon request
T +0,25
1
0,
r+

d 1 m5
Execution:
Head hot upset-forged, shank, shoulder
and cutting diameter fine ground.
+1
l

R13
l 1 +0,5

P +0,01
d 4 = d 1 -0,01
-0,02

2201. 2211.
l l
d1 d2 r T 71 80 90 100 120 150 200 d1 d2 P l1 r T 71 80 90 100 120
3 5 0,25 3 ● ● ● ● ● 3 5 0,8– 2,9 8 10 0,25 3 ● ● ● ● ●
4 6 3 ● ● ● ● ● 4 6 1,0– 3,9 8 13 3 ● ● ● ● ●
5 8 0,3 5 ● ● ● ● ● 5 8 1,5– 4,9 13 19 0,3 5 ● ● ● ● ●
6 9 5 ● ● ● ● ● 6 9 1,6– 5,9 13 19 5 ● ● ● ● ●
8 11 5 ● ● ● ● ● 8 11 2,5– 7,9 19 25 5 ● ● ● ● ●
10 13 5 ● ● ● ● ● ● 10 13 4,0– 9,9 19 25 5 ● ● ● ● ●
13 16 0,4 5 ● ● ● ● ● ● 13 16 5,0–12,9 19 25 0,4 5 ● ● ● ● ●
16 19 5 ● ● ● ● ● ● ● 16 19 8,0–15,9 19 25 5 ● ● ● ● ●
20 23 5 ● ● ● ● ● ● ● 20 23 12,0–19,9 19 25 5 ● ● ● ● ●
25 28 5 ● ● ● ● ● ● ● 25 28 16,5–24,9 19 25 5 ● ● ● ● ●
32 35 5 ● ● ● ● ● ● ● 32 35 20,0–31,9 25 30 5 ● ● ● ● ●
°

Ordering example: Ordering example:


2·17396·2002·1

see fold out page E 53. see fold out page E 53.

E 54 subject to alterations
E055_17397 05.12.2006 13:02 Uhr Seite 2

2221. 2231. Precision Punches,


2241. 2251. stepped, ISO 8020

2221. 2231.
P ±0,01 W ±0,01

G G = √P2+W2
P ±0,01

P ±0,01
G
G = √2  P

2241. 2251.
W ±0,01 W ±0,01

G G= √(P–1.0)2 + (W–1.0)2 +1
P ±0,01

P ±0,01

G=P
R
0,
5
±0
,0
1*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

Material: d 2 -0,25
HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC

T +0,25
1
0,
r+
Execution:
d 1 m5
Punch head, hot swaged, seating, shaft
and punch shape fine ground. +1

The anti-rotation surface parallel to P = 0°


l

as standard. 3
ASP 23 – ASP 2023
R13
upon request
l 1 +0,5

90° d 4 = d 1 -0,01
-0,02

180° 0°

270°

l
d1 d2 Wmin.Gmax. l1 r T 71 80 90 100 120
3 5 0,5– 2,9 8 10 0,25 3 ● ● ● ● ●
4 6 0,8– 3,9 8 13 3 ● ● ● ● ●
5 8 1,0– 4,9 13 19 0,3 5 ● ● ● ● ●
6 9 1,6– 5,9 13 19 5 ● ● ● ● ●
8 11 2,0– 7,9 19 25 5 ● ● ● ● ●
10 13 3,5– 9,9 19 25 5 ● ● ● ● ●
13 16 4,5–12,9 19 25 0,4 5 ● ● ● ● ●
16 19 6,0–15,9 19 25 5 ● ● ● ● ●
20 23 8,0–19,9 19 25 5 ● ● ● ● ●
25 28 10,0–24,9 19 25 5 ● ● ● ● ●
32 35 10,0–31,9 25 30 5 ● ● ● ● ●
°

Ordering example:
2·17397·2002·1

see fold out page E 53.

subject to alterations E 55
E056_17398 05.12.2006 13:01 Uhr Seite 3

Precision Punches with Ejector Pin, ISO 8020 (replaces 2671.) 2701.
Precision Punches stepped,
with Ejector Pin ISO 8020 (replaces 2681.) 2711.
2701. Material:
HSS
d 2 -0,25 Hardness: shaft 64±2 HRC
head 52±5 HRC

Execution:

T +0,25
1
0,

Head hot upset-forged, shank and
shoulder fine ground.

+1
l

d 1 m5

2711. Material:
d 2 -0,25 HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC
T +0,25
1
0,

Execution:

Head hot upset-forged, shank, shoulder


d 1 m5 and cutting diameter fine ground.
+1
l

R13
l 1 +0,5

P +0,01
d 4 = d 1 -0,01
-0,02

2701. 2711.
l l
d1 d2 r T 71 80 90 100 120 d1 d2 P l1 r T 71 80 90 100 120
5 8 0,3 5 ● ● ● ● ● 5 8 1,6– 4,9 13 19 0,3 5 ● ● ● ● ●
6 9 5 ● ● ● ● ● 6 9 2,5– 5,9 13 19 5 ● ● ● ● ●
8 11 5 ● ● ● ● ● 8 11 2,5– 7,9 19 25 5 ● ● ● ● ●
10 13 5 ● ● ● ● ● 10 13 4,0– 9,9 19 25 5 ● ● ● ● ●
13 16 0,4 5 ● ● ● ● ● 13 16 5,0–12,9 19 25 0,4 5 ● ● ● ● ●
16 19 5 ● ● ● ● ● 16 19 8,0–15,9 19 25 5 ● ● ● ● ●
20 23 5 ● ● ● ● ● 20 23 12,0–19,9 19 25 5 ● ● ● ● ●
25 28 5 ● ● ● ● ● 25 28 16,5–24,9 19 25 5 ● ● ● ● ●
32 35 5 ● ● ● ● ● 32 35 20,0–31,9 25 30 5 ● ● ● ● ●
°

Ordering example: Ordering example:


2·117398·2002· 1

see fold out page E 53. see fold out page E 53.

E 56 subject to alterations
E057_17399 05.12.2006 13:01 Uhr Seite 2

2721. 2731. Precision Punches, stepped,


2741. 2751. with Ejector Pin ISO 8020
Replaces 2681.

2721. 2731.
P ±0,01 W ±0,01

G G = √P2+W2
P ±0,01

P ±0,01
G
G = √2  P

2741. 2751.
W ±0,01 W ±0,01

G G= √(P–1.0)2 + (W–1.0)2 +1
P ±0,01

P ±0,01

G=P
R
0,
5
±0
,0
1*

* For other radius options, see standardised special shapes, pages E 82 – E 83.

Material: d 2 -0,25
HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC

T +0,25
1
0,

Execution:
Punch head, hot swaged, seating, shaft d 1 m5
and punch shape fine ground.
+1
The anti-rotation surface parallel to P = 0°
l
as standard.
3
R13
l 1 +0,5

90° d 4 = d 1 -0,01
-0,02

180° 0°

270°

l
d1 d2 WminGmax. l1 r T 71 80 90 100 120
5 8 1,6– 4,9 13 19 0,3 5 ● ● ● ● ●
6 9 2,5– 5,9 13 19 5 ● ● ● ● ●
8 11 2,5– 7,9 19 25 5 ● ● ● ● ●
10 13 4,0– 9,9 19 25 5 ● ● ● ● ●
13 16 5,0–12,9 19 25 0,4 5 ● ● ● ● ●
16 19 8,0–15,9 19 25 5 ● ● ● ● ●
20 23 12,0–19,9 19 25 5 ● ● ● ● ●
25 28 16,5–24,9 19 25 5 ● ● ● ● ●
32 35 20,0–31,9 25 30 5 ● ● ● ● ●
°

Ordering example:
2· 17399· 2002· 1

see fold out page E 53.

subject to alterations E 57
E058_17400 05.12.2006 13:01 Uhr Seite 3

Pilot pins with tapered tip,


ISO 8020 2261.
2261.
d 2 -0,25

+0,25
0,
r+

T
d1 m5

l +1
R1
3

l 1 +0,5
N
P +0,01

40°

Material:
HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC

Execution:
Punch head hot swaged, seating, shaft and pilot fine ground.

2261.
l
d1 d2 T P l1 N 63 71 80 90 100 110 125 140
5 8 5 1,0– 4,9 13 4  
6 9 5 1,6– 5,9 13 5   
8 11 5 2,5– 7,9 13 6    
10 13 5 4,0– 9,9 13 19 8      
13 16 5 5,0–12,9 13 19 10       
16 19 5 8,0–15,9 13 19 25 15       
20 23 5 12,0–19,9 13 19 25 20       
25 28 5 16,5–24,9 13 19 25 25       
32 35 5 20,0–31,9 19 25 30      
°

Ordering example:
2·17400·2002·1

see fold out page E 53.

E 58 subject to alterations
E059_17401 05.12.2006 13:00 Uhr Seite 2

Pilot pins with parabolic tip,


2271. ISO 8020
2271.
d 2 -0,25

+0,25
0,
r+

T
d1 m5
l +1

R1
3
l 1 +0,5

N
2

P +0,01

Material:
HSS
Hardness: shaft 64±2 HRC
head 52±5 HRC

Execution:
Punch head hot swaged, seating, shaft and pilot fine ground.

„l“ length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal.

2271.
l
P N d1 d2 T P l1 50 56 63 71 80 90 100
< 10 mm 8 mm 5 8 5 1,0– 4,9 10 13    
10,1 mm – 15 mm 12 mm 6 9 5 1,6– 5,9 10 13     
> 15 mm 15 mm 8 11 5 2,5– 7,9 10 13     
10 13 5 4,0– 9,9 10 13 19       
13 16 5 5,0–12,9 10 13 19       
16 19 5 8,0–15,9 13 19       
20 23 5 12,0–19,9 13 19      
25 28 5 16,5–24,9 13 19      
32 35 5 20,0–31,9 19    
°

Ordering example:
2·17401·2002·1

see fold out page E 53.

subject to alterations E 59
E060_17402 12.12.2006 12:38 Uhr Seite 3

Pilot units
to DC-Standard 2276.
2276. d3
d2
Pilot pin

4
Compression

16
spring d4

l2
Casing

ø6,5 +0,1

l1
ø3 H7
d 1H7
f7

l
h
h1
+0,1
h2

3,5
Parallel
dowel pin
d +0,05
d 5 f7
40°

Description: Material:
The pilot unit provides exact positioning of sheet metal parts. The pilot unit consists of:
There are 2 sizes. Pilot pin, Casing, Compression spring, Parallel dowel pin
The pilot unit 10 can be used for a hole diameter of 5 ~ 10 mm and
is available as a finished item, 9.8 mm diameter. Smaller diameters
have to be ground by the Tool Making department.
The pilot unit 16 is used for diameters 10-16 mm and is available
as a blank, 16 mm diameter.

2276.
Spring force in daN
Order No d d1 d2 d3 d4 d5 h h1 h2 l1 l2 l preloaded compressed
2276.1. 9,8 10 10 18 18 15 28 25 12 47,5 39,3 63,2 4,9 6,2
2276.2. 16 16 16 24 30 26 28 25 12 54,5 46,3 72,5 4,8 5,6

Ordering example: 2 2 7 6 . 1 . A . 0 9 8 0
Diameter-d

Length l
A = 63,2 mm
B = 72,5 mm

Diameter-d1
1 = 10 mm
2 = 16 mm

DC standard (DaimlerChrysler)
°
2 · 17402·2002·1

Pilot pin

E 60 subject to alterations

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