SAPCV
SAPCV
SAPCV
3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 2 OF 7
CONTENTS
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 3 OF 7
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 4 OF 7
4.1.1.10 For 3″ and larger valve, lifting lugs or eyelets shall be provided to enable the valve to
be lifted and supported vertically during installation.
4.1.1.11 All castings and welding shall be 100% radio graphed.
4.2 Material:
4.2.1 The material requirements for Self actuated pressure control valve shall in general be
according to Annexure-1(Material selection chart).
4.2.2 The body castings shall be free from injurious blowholes, parasite, shrinkage faults,
cracks or other faults.
4.2.3 Instrument parts shall be resistant to the corrosive properties of the process fluid and
ambient conditions to which they are exposed.
4.2.4 Orifice material shall be of Stainless Steel.
4.3 MISCELLANEOUS REQUIREMENTS:
4.3.1 Self-actuated pressure control valve shall be furnished with all necessary weather and
anti-corrosion protection / painting to prevent damage from saline and corrosive
process atmosphere.
4.3.2 All the instruments shall be factory calibrated for the specified ranges.
4.3.3 The Contractor shall submit SAPCV Sizing calculation performed in accordance with
ISA S 75.01 and based on process data, Approved Process flow diagram and material
balance.
4.3.4 The Self actuated pressure control valve shall be provided with SS name plate
indicating the following:
• Manufacturer’s Name and trade mark.
• Valve Model Number and Serial No.
• Tag number
• Valve catalogue number
• Valve size and body pressure rating.
• Trim material, size and characteristic.
• Output Set pressure range
• Input Pressure range
• Orifice designation
• Valve body, spring and nozzle material
• Valve inlet and outlet connection sizes and ratings
• Purchase order number
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 5 OF 7
• A metal tag shall be firmly fixed to the valve consisting Tag Number, valve
packing and type of lubricator (if used).
ANNEXURE-I
INJECTION WATER
2 SERVICE
CS MONEL SS316
ALLUMINIUM
4 A5
BRONZE
MONEL MONEL
HASTALLY-
5 A7 HASTALLY-C
C
HASTALLY-C
INCONEL
7 A10, B10, D10, E10, F10 SS316L
625
SS316L
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 6 OF 7
ANNEXURE-II
HOOK UP DRAWING
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
FUNCTIONAL SPECIFICATION Spec. No. 3702
Offshore Design Section FOR Rev. No. 4
Engineering Services “Self Actuated Pressure Discipline Instt
ISO – 9001:2008
Control Valve” Page: 7 OF 7
ANNEXURE-III
1. Tag No.
2. Line No.
General 3. Line Size & Schedule
4. Service
5.
6. Type. Of Regulator :Std Pilot op
7. Size : Body Port
8. End Conn. : Size & Rating
9. Facing & Finish
10. Body Material
11. Trim Material
12. Set Point
13. Impulse Conn. : Int. Ext.
14. Conn. Size & Type if External
15. Material of Diaphragm
Valve
16. Bonnet Type
17. Cv : Min. Max.
18. Cv : Normal
19. Selected Valve Cv
20. Predicted Sound Level dBA
21. Inlet Velocity
22. Packing or Seals
23. Lubricator ISO Valve
24. Guiding No. of Ports
25.
26. Pressure Indicator
Access-aries 27. Relief Valve
28. Line Strainer
29. Fluid & State
30. Flow Min. Max
31. Flow Normal
32. Inlet Pr. Min. Max
33. Inlet Pr. Normal
34. Del. Pr. Max. Nor. Min.
Service 35. Del. Pr. Shut Off
Conditions 36. Temperature C. Oper. Min.
37. Oper. S.G. Mol. Wt.
38. Cp/Cv Compress. Factor
39. Flash % Oper. Visc. mPas(cP)
40. Deg. Of Superheat % Solids
41. Vapour Pr. Critical Pr.
42. Model No. valve Actuator
43. Max Sound Level dBA
44. IBR Certificate
45 Specification Remarks
NOTE :-
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Design Division Spec # 3703
Engineering Services Functional Specifications Rev # 3
11 - High, Mumbai DELUGE VALVE Discipline Instt.
ISO 9001: 2000 Page # 1 of 7
FUNCTIONAL SPECIFICATION
FOR
DELUGE VALVE
TOTAL
PREPARED / REVIEWED REV.
APPROVED BY No. OF DATE
REVISED BY BY No.
PAGES
VS SRS GRP 7 18.02.2008 3
ET RS GRP 7 28.03.2007 2
MC MC AC 11 13.05.2003 0
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
DD/SOF/004A/B DD/SOP/008 TO 015 02 01 01/08/2006