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    2.2 Functional Specification For Deluge Valve

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    ramachandran_chem
    The document provides functional specifications for a deluge valve. It specifies requirements for valve selection, construction, actuators, positioners, materials, and other miscellaneous considerations. Key requirements include selecting a valve suitable for the intended application, pneumatic or electric actuators, intrinsically safe smart positioners where applicable, materials selection based on a provided chart, and nameplates with detailed tag and specifications information.

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    © All Rights Reserved
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    2.2 Functional Specification For Deluge Valve

    Uploaded by

    ramachandran_chem
    390 views7 pages
    The document provides functional specifications for a deluge valve. It specifies requirements for valve selection, construction, actuators, positioners, materials, and other miscellaneous considerations. Key requirements include selecting a valve suitable for the intended application, pneumatic or electric actuators, intrinsically safe smart positioners where applicable, materials selection based on a provided chart, and nameplates with detailed tag and specifications information.

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    Deluge valves

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    2.2 Functional Specification for Deluge Valve

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    The document provides functional specifications for a deluge valve. It specifies requirements for valve selection, construction, actuators, positioners, materials, and other miscellaneous considerations. Key requirements include selecting a valve suitable for the intended application, pneumatic or electric actuators, intrinsically safe smart positioners where applicable, materials selection based on a provided chart, and nameplates with detailed tag and specifications information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    390 views7 pages

    2.2 Functional Specification For Deluge Valve

    Uploaded by

    ramachandran_chem
    The document provides functional specifications for a deluge valve. It specifies requirements for valve selection, construction, actuators, positioners, materials, and other miscellaneous considerations. Key requirements include selecting a valve suitable for the intended application, pneumatic or electric actuators, intrinsically safe smart positioners where applicable, materials selection based on a provided chart, and nameplates with detailed tag and specifications information.

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    of 7

    Design Division

    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Functional Specifications
    DELUGE VALVE

    Spec #
    Rev #
    Discipline
    Page #

    3703
    3
    Instt.
    1 of 7

    FUNCTIONAL SPECIFICATION
    FOR
    DELUGE VALVE

    PREPARED /
    REVISED BY

    REVIEWED
    BY

    APPROVED BY

    TOTAL
    No. OF
    PAGES

    DATE

    REV.
    No.

    VS

    SRS

    GRP

    18.02.2008

    ET

    RS

    GRP

    28.03.2007

    SRS

    MC

    GRP

    08.05.2006

    MC

    MC

    AC

    11

    13.05.2003

    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Functional Specifications
    DELUGE VALVE

    Spec #
    Rev #
    Discipline
    Page #

    3703
    3
    Instt.
    2 of 7

    CONTENTS

    Clause No.

    ITEM

    Page No.

    1.0

    Scope of This Document

    2.0

    Codes and Standards

    2.1

    Reference specifications

    3.0

    Scope of Supply

    4.0

    Deluge Valve

    4.1

    Valve Selection & Construction

    4.2

    Actuator

    4.3

    Positioner

    4.4

    Material

    4.5

    Miscellaneous requirements

    Annexure I

    Material Selection Chart

    Annexure II

    Data Sheet Format

    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Functional Specifications
    DELUGE VALVE

    Spec #
    Rev #
    Discipline
    Page #

    3703
    3
    Instt.
    3 of 7

    1.0
    1.1

    SCOPE OF THIS DOCUMENT:


    This functional specification describes the essential design considerations for the
    selection of Deluge Valve for the intended service.
    2.0
    CODES & STANDARDS:
    2.1 Reference Documents and Specifications:
    a) Instrumentation Design Criteria
    b) Basic Bid Work
    c) Project P & IDs
    d) Process Design Criteria / Instrument Process Data Sheets / Instrument List with
    Process Parameters
    3.0
    SCOPE OF SUPPLY:
    3.1 The quantity to be supplied and installed shall be as per the requirements indicated
    in the Basic Bid Work, Design Criteria and the P & IDs.
    3.2 The vendor shall be responsible for the selection of the Deluge Valve suitable for
    its intended application, its procurement, tagging, packing, testing & calibration,
    preparation for shipment, along with accessories, spares, and assistance where
    required for its installation & commissioning at site. This FS shall be read in
    conjunction with the Instrument Design Criteria.
    4.0
    DELUGE VALVE:
    4.1 Valve Selection & Construction:
    4.1.1 The Contractor shall select Deluge valve based upon plant capacity.
    4.1.2 Valve selection shall consider all possible effect of erosion, cavitations and noise.
    4.1.3 Maximum permissible noise level shall be 85 dBA at 1 m from valve in all
    direction.
    4.1.4 Shut-off leakage of valves shall be in accordance with ANSIB16.104. Generally
    shut-off shall be class IV or better. In General, valves shall be Drip-Free.
    4.1.5 Body rating and flange rating and facing shall be in accordance with the piping
    class specification for the associated piping.
    4.1.6 Valve packing boxes (where applicable) shall be flange bolted to the bonnet. Valve
    packing shall be spring loaded and adjustable. Teflon V rings shall be used up to
    2120C. Above this temperature graphite shall be used with an external lubricator
    and isolation valve.
    4.1.7 Valve bonnets shall be flange bolted to the body. Screwed bonnets shall not be
    provided. For operating temperature of 2000C or greater, a radiating finned bonnet
    may be required. For temperature below 00C an extension bonnet is required. If
    bellows seals are required they shall be constructed from 316SS.
    4.1.8 Minimum body size shall be DN25.
    4.1.9 Pneumatic connections shall be NPTF as minimum. Larger Port sizes shall be
    used wherever required for larger sizes of actuators.
    4.1.10 Termination in wiring enclosures shall be via fixed terminals. Flying leads shall
    not be permitted
    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Functional Specifications
    DELUGE VALVE

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    Rev #
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    3
    Instt.
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    4.1.11 Flow direction shall be stamped or cast on the body of all valves.
    4.1.12 The offered make and model of the Deluge valve shall be certified / listed by

    Underwriters Laboratory (UL) or BV or DNV for Fire Water Deluge service.


    4.1.13 Valve shall be sized as per the requirements of the platform for fire fighting
    4.2 Actuator:
    4.2.1
    Deluge valve actuators shall be pneumatic, spring return type, diaphragm or
    piston type. Spring shall be corrosion resistant, cadmium plated or equal. Piston
    type actuator shall be used where diaphragm actuator cannot be used due to
    capacity limitation. Electric actuator shall be used wherever specified.
    4.2.2
    Actuators shall be sized for operation under maximum shutoff pressure drop
    across the valve minimum instrument air pressure or voltage to the actuator as
    specified in this specification.
    4.2.3
    Actuators shall be selected to achieve specified valve failure positions. All
    accessories, including pilot valves, relays, volume bottles etc. for double acting
    actuator or air block relays for fail in position valves, shall be supplied with the
    valve.
    4.2.4
    Detachable side mounted heavy-duty hand wheels shall be provided for Deluge
    valves wherever specified.
    4.2.5
    Actuator action shall be field reversible.
    4.2.6
    Diaphragm actuators shall be multiple bolted, pressed steel with Nylon
    reinforced Neoprene or Buna N Rubber Diaphragm.
    4.3 Positioner: (if applicable)
    4.3.1 Deluge valve shall be supplied fitted with positioner for all services except on/off
    Deluge.
    4.3.2 The Valve positioner shall be intrinsically safe smart type with integral I/P
    converter and shall be direct acting, with field reversible action.
    4.3.3 Gauges shall be fitted to indicate both input & output pressure.
    4.4 Material:
    4.4.1 The material requirements for Deluge Valves shall in general be according to
    clause 3.6.4.5 of Instrumentation Design Criteria and according to the Material
    Selection Chart provided in Annexure I of this document.
    4.4.2 Deluge valve bodies shall generally be Cast 5% Al Bronze to BS 1400.A.B.2C.,
    however more demanding services may require other materials as specified in the
    applicable piping specification/Material selection chart. Consideration shall be
    given in selection of all other valve part materials for corrosion due to process fluid
    and ambient conditions.
    4.4.3 Accessories such as mounting bolts shall be of SS 316.
    4.4.4 Tubing shall be seamless 316 SS tube 3/8 OD minimum with 316 SS double
    ferrule compression fittings.
    4.5 MISCELLANEOUS REQUIREMENTS:
    4.5.1 Clearance shall be provided to allow in- line maintenance of valves. Adequate
    clearance shall be provided above and below the valve and shall be installed on
    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    4.5.2

    4.5.3

    4.5.4
    4.5.5
    4.5.6

    4.5.7
    4.5.8

    Functional Specifications
    DELUGE VALVE

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    horizontal lines with actuator as per manufacturers installation standards, and shall
    not impede access ways.
    Deluge valve assembly shall be provided with double block, double bleed and
    bypass piping and valves. The bypass valve shall be a globe valve no smaller than
    one pipe size than the Deluge valve but with a CV no greater than that of the
    Deluge valve.
    Deluge valves shall be installed in the direction recommended by the manufacturer
    and the valve shall not be subjected to stress due to pipeline movement or
    misalignment.
    All valves shall be tested in accordance with API 589, hydro-tested t ASME B
    16.34 clause 7.1 and leak tested to ASME / FCI 70.2.
    Contractor shall remove in line instruments and Deluge valve and provide
    necessary spool pieces/ Flanges prior to flushing/hydro testing.
    All diaphragm and piston operated Deluge valve shall be stroked pneumatically
    using a pressure regulator and pressure gauge against spring range shown on name
    plate Mechanical sealing and travel shall be checked against name plate. Check
    shall be made in shop prior to installation.
    All Deluge valves shall be checked carefully against nameplate data and
    specifications.
    Each Deluge valve shall have a 316 SS Name plate attached firmly to the body
    furnishing the following information:

    Tag Number
    Body and Port size
    Stem Travel
    Action on air failure
    Spring Range
    Air supply Pressure
    Manufacturer Model Number for valve body, actuator and positioner.
    P.O. Number
    Serial Number
    Leakage Class
    Body rating and material grade
    Signal range
    Trim Characteristics
    Body Test Pressure
    Bench set pressure

    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Spec #
    Rev #
    Discipline
    Page #

    Functional Specifications
    DELUGE VALVE

    3703
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    Instt.
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    ANNEXURE I
    Material Selection Chart for Level Gauge

    S. No.

    Piping Class

    CHAMBER

    COCK
    BODY

    COCK
    TRIM

    A1, B1, D1, E1, F1, XF1, F1, PA1, PB1,


    PD1, PE1, PXF1, PF1, A2, B2, D2, E2,
    XG1, A1H, A3, B3, A8
    (EXCEPT WAT. INJ. SERVICE)

    CS

    CS

    SS316

    INJECTION WATER SERVICE

    CS

    CS

    SS316

    A4, A6, A9, B9, D9, E9

    SS316

    SS316

    SS316

    A5

    MONEL

    MONEL

    MONEL

    A7

    Ti

    Ti

    Ti

    A1N, B1N, D1N, E1N, F1N, XF1N,


    PA1N, PB1N, PD1N, PF1N, XG1N

    SS316

    SS316

    SS316

    A10, B10, D10, E10, F10

    SS316L

    SS316L

    SS316L

    A11, B11, D11, E11, F11, PA11, PB11,


    PD11, PE11, PF11

    MONEL- 400

    MONEL400

    MONEL-400

    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

    Design Division
    Engineering Services
    11 - High, Mumbai
    ISO 9001: 2000

    Functional Specifications
    DELUGE VALVE

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    Rev #
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    ANNEXURE II TYPICAL DATA SHEET FOR DELUGE VALVE


    o
    Flow-> Liquid- m*3/hr Gas- Nm*3/hr ,Steam- kg/hr Pressure- > kg/cm*2 G Temperature-> C
    1
    TAG NO.
    2
    LINE NO.
    SERVICE
    3
    LINE SIZE & SCH.
    4
    SERVICE
    5
    TYPE
    SIZE
    6
    NO. OF PORTS
    PORT SIZE
    7
    GUIDING
    8
    END CONNECTIONS : SIZE & RATING
    9
    FACING & FINISH
    10
    BODY MATERIAL
    11
    BONNET TYPE | MATERIAL
    BODY
    12
    PACKING MATERIAL
    13
    LUBRICATOR
    ISOL. VALVE
    14
    TRIM FORM
    15
    TRIM MATERIAL
    16
    OTHER WETTED PARTS
    17
    FLOW ACTION
    18
    LEAKAGE CLASS
    19
    TYPE
    20
    OPEN
    | CLOSE
    ACTUATOR
    21
    FAILURE POSITION
    22
    HAND WHEEL & LOACATION
    23
    AIR SUPPLY PRESSURE
    POSITIONE
    24
    INPUT KG/CM2
    OUTPUT
    R
    25
    BYPASS
    GAUGES
    26
    FLUID & STATE
    27
    FLOW : MIN.
    MAX.
    28
    FLOW : NORMAL
    29
    INPUT PRESSURE : NORMAL | MIN
    30
    D.P. SIZING @ FLOW
    SERVICE
    31
    DIFF. PRESS. SHUTOFF KG/CM2G
    CONDITION
    32
    TEMPERATURE : OPER. | MAX.
    33
    SG @ 15C
    34
    35
    VISCOSITY @ OP. TEMP.Cp
    36
    Deg OF SUPER HEAT
    % SOLIDS
    37
    VAPOUR PRESS.
    CRITICAL PRESS
    38
    Cv. MIN. / NORM. / MAX.
    VALVE
    39
    SELECTED VALVE Cv
    DATA
    40
    PREDICTED SOUND LEVEL dBA
    41
    INLET VELOCITY m/s
    42
    SOLENOID VLAVE
    43
    I/P CONVERTOR
    OPTIONS
    44
    FILTER REGULATOR WITH GAUGE
    45
    LIMIT SWITCHES
    46
    IBR CERTIFICATION
    47
    MIDEL NUMBER : VALVE
    MISC.
    48
    ACTUATOR
    49
    POSITIONER
    50
    MANUFACTURER
    NOTE :UNITS:

    Level/Length-> mm

    VENDOR SEAL AND SIGNATURE

    FORMAT No.
    DD/SOF/004A/B

    Ref. PROCEDURE No.


    DD/SOP/008 TO 015

    ISSUE No.
    02

    REV. No.
    01

    REV. DATE:
    01/08/2006

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