Md17iu 001BW PDF
Md17iu 001BW PDF
Md17iu 001BW PDF
Applicable models:MC-SU30-RN1L
MC-SU60-RN1L
MC-SU90-RN1L
Original instructions
Thank you very much for purchasing our air conditioner,
Before using your air conditioner, please read this manual carefully and keep it for future reference.
CONTENTS PAGE
ACCESSORIES
1 INTRODUCTION.....................................................................1
2 SAFETY CONSIDERATIONS.................................................2
3 BEFORE INSTALLATION......................................................3
4 IMPORTANT INFORMATION ON REFRIGERANT...............4
5 SELECTING INSTALLATION SITE........................................4
6 PRECAUTIONS ON INSTALLATION.....................................4
7 TYPICAL APPLICATION EXAMPLES...................................8
8 OVERVIEW OF THE UNIT.....................................................11
9 START-UP AND CONFIGURATION.....................................43
10 TEST RUN AND FINAL CHECK...........................................44
11 MAINTENANCE AND UPKEEP............................................46
12 APPLICABLE MODELS AND MAIN PARAMETERS...........57
13 INFORMATION REQIUREMENTS .......................................58
ATTACHED PICTURES: Attached picture Networking
Communication Schematic of Main Unit and Auxiliary Unit
...............................................................................................64
ACCESSORIES
Qty. 1 1 1 1
Shape
MC-SU30-RN1L
MC-SU60-RN1L
MC-SU90-RN1L
Ambient
temperature
43
35
25
15
5
-5
-10
0 5 10 15 20 Outlet water
temperature
Cooling operating range(Unit:℃)
MC-SU30-RN1L
MC-SU60-RN1L MC-SU90-RN1L
Ambient Ambient
temperature temperature
30 30
0 0
-4 -4
-7 -7
-10 -10
-15 -15
-18
-20
25 30 40 45 50 52 55 Outlet water
25 4042 45 48 50 55 Outlet water
temperature temperature
Heating operating range(Unit:℃) Heating operating range(Unit:℃)
1
2. SAFETY CONSIDERATION
CAUTION
To prevent injuries or property losses, make sure to observe the
following instructions. Failure to do so may cause injuries or losses.
Ensure that the residual current device (RCD) is installed.
There are two types of safety instructions: warning and caution. The RCD must be installed. Failure to install it may result in
Whichever type it is, you must read the information listed under it electric shock.
carefully.
Connect the cable properly.
Otherwise, it may cause damage to electrical parts.
WARNING
Failure to observe a warning may result in death. Do not operate the unit near flammables (paint, coating, gasoline
and chemical reagents) lest fire or explosion may occur. In the
unlikely event of a fire, please turn off the main power immediately
CAUTION and put out the fire using an extinguisher.
Failure to observe a caution may result injury or damage
to the equipment. Do not touch refrigerant discharge parts to prevent being burnt.
2
3. BEFORE INSTALLATION
The angle of inclination should not be more than 15º when carrying the unit in case of overturn of the unit.
a. Rolling handling: several rolling rods of the same size are placed under the base of the unit, and the length of each rod must be
more than the outer frame of the base and suitable for balancing of the unit.
b. Lifting: each lifting rope (belt) should be able to bear 4 times the weight of the unit. Check the lifting hook and ensure that it is firmly
attached to the unit. To avoid damages to the unit, a protective block made of wood , cloth or hard paper should be placed between the
unit and rope when lifting, and its thickness should be 50mm or more. It is strictly forbidden to stand under the machine when it is
hoisted.
Lifted cable
Lifted hook
3
4. IMPORTANT INFORMATION ON 6. PRECAUTIONS ON INSTALLATION
REFRIGERANT 6.1 Outline dimensional drawing
This product contains fluorinated greenhouse gases covered
6.1.1 MC-SU30/RN1L
by the Kyoto Protocol. Do not vent gases into the atmosphere.
Refrigerant type: R410A
GWP(1) value: 2088
(1) GWP = global warming potential
The refrigerant quantity is indicated on the unit name plate
Add the refrigerant
Amount of factory -charged refrigerant is
F
MC-SU30-RN1L 10.5kg
MC-SU60-RN1L 17kg
MC-SU90-RN1L 27kg
E
D
Front view
C
surroundings which might corrode the condenser coil and copper
pipes.
5.4 If the unit is within the reach of unauthorized personnel, take
protective measures for safety considerations, such as installing a
fence. These measures can prevent man-caused or accidental
injuries, and can also prevent the electrical parts in operation from
being exposed when the main control box is opened. G I
5.5 Install the unit on a foundation at least 300 mm high above the Left view
ground, where the floor drain is provided, to ensure that water does
not accumulate.
5.6 If installing the unit on the ground, put the steel base of the unit
on the concrete foundation, which must be as deep as into the
frozen soil layer. Ensure the installation foundation is separated
from buildings, as the noises and vibration of the unit may
B
adversely affect the latter. By means of the installation holes on the
unit base, the unit can be fastened on the foundation reliably.
5.7 If the unit is installed on a roof, the roof must be strong enough
to bear the weight of the unit and the weight of maintenance
personnel. The unit can be placed on the concrete and
groove-shaped steel frame, similar to the case when the unit is
installed on the ground. The weight-bearing groove-shaped steel Top view
must match the installation holes of the shock absorber and is wide
enough to accommodate the shock absorber. Fig. 6-1 outline dimensional of MC-SU30-RN1L
5.8 For other special requirements for installation, please consult
the building contractor, architectural designer or other 6.1.2 MC-SU60-RN1L
professionals.
NOTE
The selected installation site of the unit should facilitate connection
of water pipes and wires, and be free from water inlet of oil fume,
steam or other heat sources. Besides, the noise of the unit and cold
and hot air should not influence the surrounding environment.
F
E
D Front view
4
Table 6-1
NOTE
After installing the spring damper, the total height of the unit will
increase by 135mm or so.
A
Top view
Table 6-2
B
A ≥800
A
Top view B ≥2000
C ≥2000
Fig. 6-3 outline dimensional of MC-SU90-RN1L
D ≥800
E ≥300
F ≥600
G ≥6000
5
6.3 Space requirements for parallel installation of
multiple Modular units
To avoid back flow of the air in the condenser and operational combination of A and D, and B and C, the spaces between the
faults of the unit, the parallel installation of multiple Modular unit and the obstacle are given in Table 6-2, the space between
units can follow the direction A and D as shown in Fig. 6-5, the adjacent Modular units in the direction A and D should not be
spaces between the unit and the obstacle are given in Table less than 300mm, and the space between adjacent Modular
6-2, and the space between adjacent Modular units should not units in the direction B and C should not be less than 600mm.
be less than 300mm; the installation can also follow the If the spaces mentioned above cannot be met, the air passing
direction B and C as shown in Fig. 6-5, the spaces between the from the unit to the coils may be restricted, or back flow of air
unit and the obstacle are given in Table 6-2, and the space discharge may occur, and the performance of the unit may be
between adjacent Modular units should not be less than affected, or the unit may fail to operate.
600mm; the installation can also follow the direction
Input of airflow
B
G
A D
Input of airflow Input of airflow
Main unit
Main unit
C
Input of airflow
Input of airflow
B
E E
Main unit Main unit Main unit
F
A E E D
Main unit Main unit Main unit
F
E E
Main unit Main unit Main unit
Input of airflow
C
6
6.4 Installation foundation 6.5 Installation of damping devices
a. The unit should be located on the horizontal foundation, the
ground floor or the roof which can bear operating weight of the 6.5.1 Damping devices must be provided between the unit
unit and the weight of maintenance personnel. Refer to Table and its foundation.
12-1 (Table of applicable models and parameters) for operating By means of the Φ15mm diameter installation holes on the
weight. steel frame of the unit base, the unit can be fastened on
b. If the unit is located so high that it is inconvenient for the foundation through the spring damper. See Fig.6-6,
maintenance personnel to conduct maintenance, the suitable 6-7,6-8(Schematic diagram of installation dimension of the
scaffold can be provided around the unit. unit) for details about center distance of the installation
c. The scaffold must be able to bear the weight of maintenance holes. The damper does not go with the unit, and the user
personnel and maintenance facilities. can select the damper according to the relevant
d. The bottom frame of the unit is not allowed to be embedded requirements. When the unit is installed on the high roof or
into the concrete of installation foundation. the area sensitive to vibration, please consult the relevant
persons before selecting the damper.
6.4.1 Location drawing of installation foundation of the unit: (unit:
mm)
2000 6.5.2 Installation steps of the damper
788
Step 1. Make sure that the flatness of the concrete
foundation is within ±3mm, and then place the unit on the
cushion block.
Step 2. Raise the unit to the height suitable for installation
880
Drainage channel
958
3205
2116 180 Anchor bolt M12
Nut
Ferrol
Drainage
1008
channel
Damping device
Anchor bolt
7
7. TYPICAL APPLICATION EXAMPLES
7.1 Application 1
Space heating only application without room thermostat connected to the unit. The temperature in each room is controlled by a valve on each
water circuit. Heating is provided through floor heating loops.
10 T1 T2 Tn
12
1.1 1.2 1.3
9.1
11 Mn
M1 M2
1.4 1.5 13
9
9.2
2 3 8
1 6 7
FHL1 FHL2 FHLn
Table 7-1
1 main unit 3 stop valve (field supply) 10 expansion vessel (field supply)
1.1 water side heat exchanger 6 drain valve (field supply) 11 P_o:outside circulation pump (field supply)
1.2 safety valve 7 fill valve (field supply) 12 collector (field supply)
1.3 manual air purge valve 8 buffer tank (field supply) 13 bypass valve (field supply)
1.4 water flow switch 9 balance tank (field supply) FHL 1...n floor heating loop
1.5 manual water drain valve 9.1 air purge valve M1...n motorized valve (field supply)
2 y-shape filter 9.2 drain valve T1…n room thermostat (field supply)
8
7.2 Application 2
Space cooling and heating application without a room thermostat connected to the unit, but with heating/cooling thermostat controlling the fan
coil units. Cooling is provided through the fan coil units only.
10 T1 T2 Tn
12
1.1 1.2 1.3
9.1
11 Mn
M1 M2
1.4 1.5 13
9
9.2
2 3 8
1 6 7
FCU1 FCU2 FCUn
Table 7-2
1 main unit 3 stop valve (field supply) 10 expansion vessel (field supply)
1.1 water side heat exchanger 6 drain valve (field supply) 11 P_o:outside circulation pump (field supply)
1.2 safety valve 7 fill valve (field supply) 12 collector (field supply)
1.3 manual air purge valve 8 buffer tank (field supply) 13 bypass valve (field supply)
1.4 water flow switch 9 balance tank (field supply) FCU 1...n fan coil units
1.5 manual water drain valve 9.1 air purge valve M1...n motorized valve (field supply)
2 y-shape filter 9.2 drain valve T1…n room thermostat (field supply)
9
7.3 Application 3
Space cooling and heating application without a room thermostat connected to the unit, but with heating/cooling thermostat controlling the fan
coil units. Heating is provided through floor heating loops and fan coil units. Cooling is provided through the fan coil units only.
T1 T2 Tn
12
M1 M2 Mn
18
10
1.1 1.2 1.3
9.1 20
11 M 12
1.4 1.5
9
9.2
2 3 8
1 6 7
FHL1 FHL2 FHLn
Table 7-3
10
8. OVERVIEW OF THE UNIT
8.1 Main parts of the uint
3 6
10 7
8
4
9
5
3 6
10
7
8
4
9
5
11
1
2
6
3
7
10
8
4 9
NO. 1 2 3 4 5 6 7
Electric
NAME Air outlet Top cover Compressor Evaporator Condenser Water intlet
control box
NO. 8 9 10
wire controller
NAME Air inlet Water outlet
(It can be placed indoors)
12
8.2 Opening the uint
By means of a detachable service panel, the maintenance personnel can easily access the interior components of the unit.
Door 1 Door 2
Door 3 Door 4
Door 1 give access to the compartment of water pipes and water side heat exchanger.
Door 2/3/4 give access to the hydraulic compartment and electrical parts.
13
Door 1 Door 2
Door 3 Door 4
Door 1 give access to the compartment of water pipes ,water side heat exchanger,acculator and liquid-vapor separator.
Door 2/3/4 give access to the hydraulic compartment and electrical parts.
14
Door 1 Door 2
Door 3 Door 4
Door 1 give access to the compartment of water pipes ,water side heat exchanger,acculator and liquid-vapor separator.
Door 2/3/4 give access to the hydraulic compartment and electrical parts.
15
8.3 main components
Fan motor
Wired
controller Electric
control box
DC inverter
compressor
liquid-vapor
separator Oil separator
16
Accumulator
Solenoid valve
SV4
High pressure
Discharge switch
temperature Four-way valve
switch
Electronic
expansion valve
17
8.3.2 main components of MC-SU60-RN1L
Fan motor
Electric
control box
DC inverter
compressor
Oil separator
Safety valve
Accumulator
Water side
Air purge valve heat exchanger
18
Low pressure
switch
Solenoid High pressure
valve SV4 sensor
Discharge
High pressure
temperature
switch switch
Four-way valve
Electronic
expansion valve
19
8.3.3 main components of MC-SU90-RN1L
Fan motor
Electric
control box
Wired controller
Oil separator
DC inverter
compressor
Safety valve
Manual air
purge valve
Water outlet
Accumulator
pipe
liquid-vapor
separator
water flow switch
20
singal-pass
solenoid valve
singal-pass
Four-way valve solenoid valve
singal-pass singal-pass
solenoid valve solenoid valve
Low pressure
switch Electronic
expansion valve
Electronic
expansion valve
Low pressure
gauge point Electronic
High pressure expansion valve
switch
singal-pass
solenoid valve
High pressure
gauge point
21
8.4 System diagram
26
9 12 13 19
Tz
T3
EXVA
7 T4 14 25
11
10 Taf1
Twi inlet
6 21
22
24
5
Taf2
31
Two outlet
3 20
30
15 16 23
27 SV6
4 18
29
1 EXVB
17
SV4
2 Th
28
Table 8-1
Legend
7 4-way-valve 8 FAN
15 Unit for cooling electronic control board 16 SV6 (Liquid side bypass solenoid valve)
23 Antifreeze heater of plate heat exchanger 24 Two (Unit water outlet temperature)
31 Filter
22
8.4.2 diagram of MC-SU60-RN1L
12 13
31 24
14 15 16
Tz
T3
T4 EXVA
11 19 30
17
18 Taf1
Twi inlet
10 27
26
29
9
Taf2
36
8 Two outlet
7 25
6 35
20 21 28 Heat3
SV6
5 23
34
1 2
EXVB
22
SV4
3 4 Th
33
Table 8-2
Legend
1 Compressor1 2 Compressor2
5 Switch_TpA (Discharge temperature control switch A) 6 Switch_TpB ( Discharge temperature control switch B)
7 Tp1 (DC inverter compressor 1 discharge temperature) 8 Tp2 (DC inverter compressor 2 discharge temperature)
11 4-way-valve 12 FAN1
13 FAN2 14 Condenser
19 EXVA (System electronic expansion valve 1) 20 Unit for cooling electronic control board
21 SV6 (Liquid side bypass solenoid valve) 22 EXVB (System electronic expansion valve 2)
27 Taf1 (Water side antifreeze temperature) 28 Antifreeze heater of plate heat exchanger
29 Two (Unit water outlet temperature) 30 Twi (Unit water inlet temperature)
35 Capillary 36 Filter
23
8.4.3 diagram of MC-SU90-RN1L
12 13 14
37
15 16 17 30
Tz
T3
EXVA
11 T4 20 35
18 SV5
19 Taf1
Twi inlet
10 T6A 32
21
25 34 36
9 23 Taf2
42
8 Two outlet
7 33
6 41 T6B
27 31
38 22 SV6
5 EXVC 29
40 24
EXVB
28
SV4
SV8A
SV8B
26
1 2 39
3 4
Table 8-3
Legend
1 Compressor1 2 Compressor2
5 Switch_TpA (Discharge temperature control switch A) 6 Switch_TpB ( Discharge temperature control switch B)
7 Tp1 (DC inverter compressor 1 discharge temperature) 8 Tp2 (DC inverter compressor 2 discharge temperature)
11 4-way-valve 12 FAN1
13 FAN2 14 FAN3
15 Condenser 16 Filter
T6B(Refrigerant outlet temperature of EVI plate heat T6A(Refrigerant inlet temperature of EVI plate
21 22
exchanger) heat exchanger)
23 economizer 24 EXVC(EVI electronic expansion valve)
27 SV6 (Liquid side bypass solenoid valve) 28 EXVB (System electronic expansion valve 2)
31 Antifreeze heater of plate heat exchanger 32 Taf1 (Water side antifreeze temperature)
35 Two (Unit water outlet temperature) 36 Twi (Unit water inlet temperature)
41 Capillary 42 Filter
24
8.5 Outdoor unit PCBs
1 2 3 4 5 6 7 8 9
36
35
34
10
33
11
32
12
31 30 13
14
15
16
30
29 28 27 26 25 24 23 22 21 20 19 18 17
Table 8-4
No. Content
1 CN1:Pump 1 connection
2 CN30: Power sequence detection connection
3 S5: DIP switches
4 CN72: Power supply to user interface
5 ENC1: Unit capacity dial switch
25
6 ENC3: Address dial switch -
7 DSP1: Digital display -
8 FUS1:Fuse
9 CN43: Power input
0-
10 CN12_1,CN12_2: Solenoid valve (SV4) drive ports
0-
15 CN4,CN4_1: Water flow switch heater connection
2.5-
19 CN50,CN51: Compressor inverter module communication ports
CN24: Outdoor ambient temperature sensor and air side heat exchanger 0-
22
refrigerant outlet temperature sensor connections
CN69: Water side heat exchanger anti-freezing temperature sensor 1, air side heat
23 exchanger refrigerant total outlet temperature sensor, discharge temperature 0-
sensor 2 and discharge temperature sensor 1 connections
CN31: Air suction temperature sensor , water side heat exchanger anti-freezing
temperature sensor 2, water side heat exchanger water outlet temperature
24
sensor, water side heat exchanger water inlet temperature sensor and combined 0-
water outlet temperature sensor connections
25 CN40: Pressure sensor connection 0-
CN41,CN42: Inverter module temperature sensor 1 and Inverter module
26
temperature sensor 2 connections 0-
27 CN62: AC indicator A and AC indicator B connections 0-
28 CN65:Low pressure switch connection
29 CN47:High pressure switch and discharge temperature switch (es) connections
26
Label descriptions are given in Table 8-5
51 52 53 1
2
3
4
6 5
7
50 8
49 9
10
48 11
12
47
46 13
45
44 14
43
42 15
41
40 16
39
38 17
18
37
36 34 32 31 29 28 26 24 23 21 19
35 33 30 27 25 22 20
27
Table 8-5
9 CN42:Crankcase heater
10 CN6:Four-way valve
11 CN43:Crankcase heater
CN83:Pump
1)After receiving start-up instruction, the pump will be started up instantly, and will maintain start-up state always in the
15 process of operation.
2)In case of refrigerating or heating shutdown, the pump will be shut down 2 minutes after all modules stop operating.
3)In case of shutdown under the pump mode, the pump can be directly shut down.
28
No. Detail information
20 discharge temperature switch protection (protection code P0,provent the compressor from over temperature 115℃)
29
No. Detail information
CN31:Temperature sensors input port
Th:System suction temperature sensor(10kΩ corresponds to 25ºC, B=4100).
32 Taf2:Water side antifreeze temperature sensor(10kΩ corresponds to 25ºC, B=4100).
Two:Unit water outlet temperature sensor(10kΩ corresponds to 25ºC, B=4100).
Twi:Unit water inlet temperature sensor(10kΩ corresponds to 25ºC, B=4100).
Tw:Total water outlet temperature sensor when several units are connected in parallel(10kΩ corresponds to 25ºC, B=4100).
SW3:Up button
a) Select different menus when enter menu selection.
b) For sopt inspection in conditions.
SW4:Down button
a) Select different menus when enter menu selection.
44 b) For sopt inspection in conditions.
SW5:Menu button
Press to enter menu selection, short press to return to the previous menu.
SW6:OK button
Enter the submenu or confirm the function selected by short pressing.
S5:Dip switch
S5-1/S5-2:Low static pressure mode, OFF of S5-1 and S5-2 are enabled(factory default).
Middle static pressure mode, OFF of S5-1 and ON of S5-2 are enabled.
47 High static pressure mode, ON of S5-1 and either of S5-2 are enabled.
S5-3: No remote controll, OFF of S5-3 is enabled(factory default).
Remote controll, ON of S5-3 is enabled
30
No. Detail information
50 ENC2:POWER
DIP switch of outdoor unit capacity: 1, 60KW; 2, 90KW
ENC4:NET_ADDRESS
52 DIP switch 0-F of outdoor unit network address is enabled, which represent address 0-15
S12:Dip switch
S12-1:ON of S12-1 is enable(factory default)
53 S12-2:Single water pump controll, OFF of S12-2 is enabled(factory default)
Multiple water pumps controll, ON of S12-2 is enabled
S12-3:Outlet water temp. in normal cooling, OFF of S12-3 is enabled(factory default)
Outlet water temp. in low temperature cooling, ON of S12-3 is enabled
CAUTION
1. Faults
When the main unit suffers faults, the main unit stops operating, and all other units also stop running;
When the subordinate unit suffers faults, only the unit stops operating, and other units are not affected.
2. Protection
When the main unit is under protection, only the unit stops operating, and other units keep running;
When the subordinate unit is under protection, only the unit stops operating, and other units are not affected.
31
8.6 Electric wiring 5. All power supplies connected to the unit must pass one
manual switch, to ensure that the voltages on all nodes of
electric circuit of the unit are released when the switch is cut off.
8.6.1 Electric wiring 6. The cables of correct specification must be used to supply
power for the unit. The unit should use independent power
CAUTION supply, and the unit is not allowed to use the same power supply
together with other electric devices, to avoid over-load danger.
1. The air-conditioner should apply special power supply, whose The fuse or manual switch of the power supply should be
voltage should conform to rated voltage. compatible with working voltage and current of the unit. In case
2. Wiring construction must be conducted by the professional of parallel connection of multiple modules, the requirements of
technicians according to the labeling on the circuit diagram. wiring connection mode and configuration parameters for the
3. The power wire and the grounding wire must be connected unit are shown in the following figure.
the suitable terminals. 7. Some connection ports in the electric box are switch signals,
4. The power wire and the grounding wire must be fasten up by for which the user needs to provide power, and the rated voltage
suitable tools. of the power should be 220-230VAC. The user must be aware
5. The terminals connected the power wire and the grounding that all power supplies they provided should be obtained through
wire must be fully fastened and regularly checked, in case to power circuit breakers (provided by the user), to ensure that all
become flexible. voltages on the nodes of the provided power supply circuit are
6. Only use the electric components specified by our company, released when the circuit breakers are cut off.
and require installation and technical services from the 8. All inductive components provided by the user (such as coils
manufacturer or authorized dealer. If wiring connection fails to of contactor, relay, and so on) must be suppressed with standard
conform to electric installation norm, failure of the controller, resistance-capacitance suppressors, to avoid electromagnetic
electronic shock, and so on may be caused. interference, thus leading to failure of the unit and its controller
7. The connected fixed wires must be equipped with full and even damages to them.
switching-off devices with at least 3mm contact separation. 9. All weak current wires led to the electric box must apply
8. Set leakage protective devices according to the requirements shielded wires, which must be provided with grounding wires.
of national technical standard about electric equipment. The shield wires and power supply wires should be laid
9. After completing all wiring construction, conduct careful check separately, to avoid electromagnetic interference.
before connecting the power supply. 10. The unit must be provided with grounding wires, which are
10. Please carefully read the labels on the electric cabinet. not allowed to be connected with the grounding wires of gas fuel
11. The user’s attempt to repair the controller is prohibited, since pipelines, water pipelines, lightning conductors or telephones.
improper repair may cause electric shock, damages to the Improper earth connection may cause electric shock, so please
controller, and so on. If the user has any requirement of repair, check whether earth connection of the unit is firm or not
please contact the maintenance center. frequently.
12.The power cord type designation is H07RN-F. Manual switch
Outdoor
unit 1
380-415V 10mm
2
Manual switch
50A 36A Outdoor
MC-SU30-RN1L 3N~50Hz (<20m)
unit 4
380-415V 25mm
2
380-415V 25mm2
MC-SU90-RN1L 125A 100A Manual switch
3N~50Hz (<20m) Outdoor
unit N
Figure 8-21
8.6.3 Requirements of wiring connection
1. No additional control components are required in the electric
cabinet (such as relay, and so on), and the power supply and NOTE
control wires not connected with the electric cabinet are not
allowed to go through the electric box. Otherwise, electromagnetic Only 16 Modular units can be combined at most.
interference may cause failure of the unit and control components
2. All cables led to the electric box should be supported
independently but by the electric box. 8.4 Wiring steps
3. The strong current wires generally pass the electric box, and
Step 1. Check the unit and ensure that it is connected with
220-230V alternating current may also pass the control board, so
grounding wires correctly, to avoid leakage, and the grounding
wiring connection should conform to the principle of separation of
devices should be mounted in strict accordance with the
strong current and weak current, and the wires of power supply
requirements of electrical engineering rules. The grounding
should be kept more than 100 mm away from the control wires.
wires can prevent electric shock.
4. All electric wires must conform to local wiring connection norm.
Step 2. The control box of the main power switch must be
The suitable cables should be connected to power supply terminal
mounted in a proper position.
through wiring connection holes at the bottom of the electric
Step 3. Wiring connection holes of the main power should be
cabinet. According to Chinese standard, the user is responsible for
provided with glue cushion.
providing voltage and current protection for the input power supply
Step 4. The main power and neutral wires and grounding
of the unit.
wires of power supply are led into the electric box of the unit.
32
Step 5. The wires of the main power must pass the bonding clamp.
Step 6. Wires should be connected firmly to the connection terminals L1, L2, L3and N.
Step 7. Phase sequences must be consistent when the wires of the main power.
Step 8. The main power should be located out of easy reach of non-professional maintenance personnel, to avoid mal-operation and
improve safety.
Step 9. MC-SU30-RN1L and MC-SU60-RN1L connection of control wires of auxiliary electric heaters: the control wires of AC contactor
of the auxiliary electric heater must pass the connection terminals CN19_L and CN19_N of the main unit, as shown in Fig. 8-22-1.
Step 10.MC-SU90-RN1L connection of control wires of pipeline auxiliary electric heaters: the control wires of AC contactor of the
pipeline auxiliary electric heater must pass the connection terminals HEAT1 and COM of the connector XT1 in the electric box of the
unit. as shown in Fig. 8-22-2.
Step 11. MC-SU30-RN1L and MC-SU60-RN1L Connection of control wires of pump: the control wires of AC contactor of pump must
pass the connection terminals CN1 or CN2 of the main unit, as shown in Fig. 8-22-3.
Step 12. MC-SU90-RN1L Connection of control wires of pump: the control wires of AC contactor of pump must pass the connection
terminals PUMP and N of the connector XT1 in the electric box of the unit, as shown in Fig. 8-22-4.
Step 13. The connection way of the wire controller connects with every signal wires from package units: signal wires P, Q, E are
connected in the same way of main wires connection method and accordingly connect to the terminals P, Q, E in the wire controller.
L1/L2/L3 L1/L2/L3
COM
CN19_L
Connetcor XT1 in the electric box
HEAT1
Control coil of 3 phase AC contactor
Overcurrent relay
CN19_N
N N
L1/L2/L3
Power supply (220-240V~50Hz)
PUMP N
CN2 or Switch (For trial run of pump)
CN1 Connector XT1 in the electric box
Overcurrent relay
CAUTION
The connection of control of pump of MC-SU90-RN1L is different with MC-SU30-RN1L and MC-SU60-RN1L.
An all-pole disconnection device which has at least 3mm separation distance in all pole and a residual current
device(RCD)with the rating of above 10 mA shall be incorporated in the fixed wiring according to the national rule.
The appliance shall be installed in accordance with national wiring regulationgs.
33
k. All low positions of the water system should be provided
8.7 Water system installation with drainage ports, to drain water in the evaporator and the
system completely; and all high positions should be supplied
with discharge valves, to facilitate expelling air from the
8.7.1 Basic requirements of connection of pipeline. The discharge valves and drainage ports should
chilled water pipes not be under heat preservation, to facilitate maintenance.
● Connection requirements of chilled water pipes n. When the ambient temperature is lower than 2℃, and the
a. All chilled water pipelines should be thoroughly flushed, to unit will be not used for a long time, water inside the unit
be free of any impurity, before the unit is operated. Any should be drained. If the unit is not drained in winter, its
impurity should not be flushed to or into the heat exchanger. power supply should not be cut off, and the fan coils in the
water system must be provided with three-way valves, to
b. Water must enter the heat exchanger through the inlet; ensure smooth circulation of the water system when the
otherwise the performance of the unit will decline. anti-freezing pump is started up in winter.
c. The inlet pipe of the evaporator must be provided with a o. The common outlet pipelines of combined units should be
target flow controller, to realize flow-break protection for the provided with mixing water temperature sensor.
unit. Both ends of the target flow controller must be supplied
with horizontal straight pipe sections whose diameter is 5
times that of the inlet pipe. The target flow controller must be
installed in strict accordance with “Installation & Regulation
Guide for Target Flow Controller” (Fig.8-28,8-29). The wires
of the target flow controller should be led to the electric
cabinet through shielded cable (see Electric Controlling
Schematic Diagram for details). The working pressure of the WARNING
target flow controller is 1.0MPa, and its interface is 1 inch in
diameter. After the pipelines are installed, the target flow ● For the water pipeline network including filters and heat
controller will be set properly according to the rated water exchangers, dreg or dirt may seriously damages the heat
flow of the unit. exchangers and water pipes.
● The installation persons or the users must ensure the
d. The pump installed in the water pipeline system should be quality of chilled water, and de-icing salt mixtures and air
equipped with starter. The pump will directly press water into should be excluded from the water system, since they may
the heat exchanger of the water system. oxidize and corrode steel parts inside the heat exchanger.
34
8.7.2 Connection drawing of pipeline
Expansion tank
Water replenishing
Y-type filter,
unit requiring≥ 16 mesh
unit Terminal
Drain valve
Two-way valve
This is the water system of standard module, which pump is not provided.
Symbol explanation
Stop valve Pressure gauge Flexible joint Gate valve Automatic discharge valve
35
8.7.3 Connection mode of pipe
The water inlet and outlet pipes are installed and connected as shown in the following figures. MC-SU30-RN1L model uses screwed
connection, while the MC-SU60-RN1L and MC-SU90-RN1L models use hoop connection. For the specifications of the water pipes and
screw thread, see the Table 8-7 below.
Table 8-7
36
Fig.8-26 connection mode of MC-SU90-RN1L pipe
From the above it can be seen that the system water volume can be adjusted by adjusting the water pipe and/or water tank dimensions.
For replacement projects (where the pipework is already installed) the water system water volume can only be adjusted by adjusting
the water tank dimensions. If the minimum water volume requirements (as per the calculations below) indicate that the water
requirement is met by the pipework and heat exchanger volumes, a water tank is not required.
37
From equation 1:
Water tank design volume = Chilled water system minimum water volume
- Water pipework volume
- Chiller heat exchanger volume
- FCU heat exchanger volume
Two factors place lower limits on the chilled water system required water volume:
1. Cooling mode limit: To ensure reliable system operation, the chilled water system water volume should be sufficient to
prevent frequent system start/shutdown when operating in cooling mode under relatively low ambient temperatures.
Typically systems should be designed such that the system runs for a minimum of 5 minutes following each system start
up in cooling mode.
2. Heating mode limit: To ensure occupant comfort during the defrosting operation, the water system water volume should be
sufficient to ensure that the leaving water temperature at the end of the defrosting operation has not fallen so low that occupants
could experience cold drafts.
Defining Q h as the unit heating capacity (in kW) adjusted for ambient temperature and leaving water temperature, the required minimum water
volume is given by:
W ct = (Q d + Q s) / ΔT t Equation 5
Where:
38
• Q s is the heat energy (in kcal) required for room heating during the defrosting operation, which may be obtained from:
If a closed expansion tank with its filled volume of air is too small, the system pressure will easily exceed the maximum
allowable pressure and cause water to discharge from the pressure relief valve, thus wasting water. If the closed tank is too
large, when the water temperature drops, the system pressure may decrease to a level below the minimum allowable
value and cause trouble in the air vent. Therefore, accurate sizing of a closed expansion tank is essential.
3
For diaphragm expansion tanks, the minimum volume of the water tank, Vt,gal (m ), can be calculated by the following formula,
recommended by ASHRAE Handbook 1996, HVAC Systems and Equipment:
V2
- 1 - 3 α ( T2 - T1 )
V1
= Vs ( )
P1
1 - P2
T1 =lower temperature, ⁰ F (⁰ C)
T2 =higher temperature, ⁰ F (⁰ C)
3
Vs=volume of water in system, gal(m )
P1 =absolute pressure at lower temperature, psia(kPa abs.)
P2 =absolute pressure at higher temperature, psia(kPa abs.)
3
V1, V2 =specific volume of water at lower and higher temperature, respectively, ft3/lb(m /kg)
α =linear coefficient of thermal expansion: for steel. α =6.5x10 -6 in./in · ⁰ F (1.2x10 -5 per ⁰ C);
for copper, α =9 .5x10 -6 in./in · ⁰ F (1.7x10 -5 per ⁰ C)
In a chilled water system, the higher temperature T2 is the highest anticipated ambient temperature when the chilled water system
shuts down during summer. The lower temperature in a heating system is often the ambient temperature at fill conditions(for example,
50 ⁰ F or 10 ⁰ C).
39
8.7.5 Minimum chilled water flow h3: Water resistance of the longest water-loop distance,
includes:
The minimum chilled water flow is shown in the table 8-8 pipe resistance, different valve’s resistance, flexible pipe
resistance,
If the system flow is less than the minimum unit flow rate, pipe elbow and three-way resistance, two-way resistance or
the evaporator flow can be recirculated, as shown in the three-way resistance, as well as filter resistance.
diagram. H4: the longest terminal resistance.
Evaporator a. The pump should be installed at the water inlet pipe, both of
which sides must mount the soft connectors for vibration-proof.
b. The backup pump for the system (recommended).
c. Units must with a main unit controls (Please see Fig. 8-22 for
the controls wiring diagram).
Recirculation
Table 8-9
Recirculation 7.5~9
PH value
Fig. 8-29
Conductivity <200μV/cm(25℃)
8.7.7 Minimum and Maximum water flow
Sulfide ion No
Table 8-8
Waterflow rate(m3/h)
Item Chloride ion <50ppm
Model Minimum Maximum
Ammonia ion No
MC-SU30-RN1L 3.8 6.4
Sulfate <50ppm
MC-SU60-RN1L 8.0 13.0
40
8.7.10 Installation of single-module water system pipeline
Water inlet
Water outlet
Fig.8-30 MC-SU30-RN1
Water inlet
Water outlet
Fig.8-31 MC-SU60-RN1L
Water inlet
Water outlet
41
8.7.11 Installation of multi-module water system pipeline
Multi-module combination installation involves special design of the unit, so relevant explanation is given as follows.
Table 8-10
15≤Q≤30 DN40
30<Q≤90 DN50
90<Q≤130 DN65
130<Q≤210 DN80
210<Q≤325 DN100
325<Q≤510 DN125
510<Q≤740 DN150
740<Q≤1300 DN200
1300<Q≤2080 DN250
CAUTION
Please pay attention to the following items when installing multiple modules:
42
9. STRAT-UP AND CONFIGRUATION
9.1 Initial start-up at low outdoor ambient
09/20/2015 MON 10:35 A
temperatures Set temperature Tw
Units
operating
ONLINE
Heating mode ON COOL Tws 55 C UNITES
16
During initial start-up and when water temperature is low, it is important Cooling mode Number of parallel units
Tw 55 C Current temperature Tw
that the water is heated gradually. Failure to do so may result in A Auto mode
T5 55 C ERROR E1
concrete floors cracking due to rapid temperature change. Please Current ERROR
Alarm Current temperature T5
contact the responsible cast concrete building contractor for further icon
details. WEEKLY WEEKLY TIMER ON TIMER ON
Timer
icon
TIME icon
To do so, the lowest water flow set temperature can be decreased to 45% 60%
a value between 25°C and 35°C by adjusting the FOR SERVICEMAN.
Refer to "FOR SERVICEMAN/special function/preheating for floor" Compressor
operating
Lock icon
Silent
Fan on mode on
Water Centralized control
pump on access of network
External electric Anti-freezing or
heater on manual defrost on
9.2 Points for attention prior to trial run
9.3.1 After the water system pipeline is flushed several times, Fig.9-2 MC-SU90-RN1L
please make sure that the purity of water meets the requirements;
the system is re-filled with water and drained, and the pump is
started up, then make sure that water flow and the pressure at the
outlet meet the requirements. 9.4 ON/OFF
9.3.2 The unit is connected to the main power 12 hours before
being started up, to supply power to the heating belt and pre-heat When the wired controller is unlocked and the unit is on, "ON/OFF" can
the compressor. Inadequate pre-heating may cause damages to be pressed to power off the unit under the home page only; when the unit is
the compressor. off, press "ON/OFF" to power on the unit. The mode can be switched under
9.3.3 Setting of the wired controller. See details of the manual the power-off mode only.
concerning setting contents of the controller, including such basic
Zsettings as refrigerating and heating mode, manual adjustment Turn on the unit
and automatic adjustment mode and pump mode. Under normal
circumstances, the parameters are set around standard operating
conditions for trial run, and extreme working conditions should be
prevented as much as possible.
Power up to module unit and initially deliver
9.3.4 Carefully adjust the target flow controller on the water
power to wired controller.
system or the inlet stop valve of the unit, to make the water flow of
the system be 90% of the water flow specified in troubleshooting
table.
Set temperature
Number of parallel units
Heating mode
Cooling mode
Press “Add/Reduce” key to set the
Auto mode
A
intended temperature.
43
10. TEST RUN AND FINAL CHECK
10.1 Check item table after installation
Table 10-1
44
10.2 Trial run
10.2.1 Start up the controller and check whether the unit displays
a fault code. If a fault occurs, remove the fault first, and start the
unit according to the operating method in the “unit control
instruction”, after determining that there is no fault existing in the
unit.
10.2.2 Conduct trial run for 30 min. When the influent and
effluent temperature becomes stabilized, adjust the water flow to
nominal value, to ensure normal operation of the unit.
10.2.3 After the unit is shut down, it should be put into operation
10 min later, to avoid frequent start-up of the unit. In the end,
check whether the unit meets the requirements according to the
contents in Table 11-1,11-2.
CAUTION
● The unit can control start-up and shut-down of the unit, so
when the water system is flushed, the operation of the pump
should not be controlled by the unit.
● Do not start up the unit before draining the water system
completely.
● The target flow controller must be installed correctly. The wires
of the target flow controller must be connected according to
electric control schematic diagram, or the faults caused by water
breaking while the unit is in operation should be the user’s
responsibility.
● Do not re-start the unit within 10 min after the unit is shut down
during trial run.
● When the unit is used frequently, do not cut off the power
supply after the unit is shut down; otherwise the compressor
cannot be heated, thus leading to its damages.
● If the unit is not in service for a long time, and the power
supply needs to be cut off, the unit should be connected to the
power supply 12 hours prior to re-starting of the unit, to pre-heat
the compressor,the pump,the plate heat exchanger and the
differential pressure value.
.
45
11. MAINTENANCE AND UPKEEP
3E0-->Inverter module B--Parameter memory EPROM failure Recovered upon failure recovery
2 E1 Phase sequence failure of main control board check Recovered upon failure recovery
3 E2 Main control and wired control communication failure Recovered upon failure recovery
4 E3 Total water outlet temperature sensor failure (main unit valid) Recovered upon failure recovery
5 E4 Unit water outlet temperature sensor failure Recovered upon failure recovery
8 E8 Power supply phase sequence protector output failure Recovered upon failure recovery
Protection occurs 3 times in 60 minutes
9 E9 Water flow detection failure (recovered through button) and the failure can be recovered by power
disconnection only.
1Ed-->A system discharge temperature sensor failure Recovered upon failure recovery
13 Ed
2Ed-->B system discharge temperature sensor failure Recovered upon failure recovery
14 EF Unit water return temperature sensor failure Recovered upon failure recovery
18 EU Tz general cold water outlet sensor failure Recovered upon failure recovery
1P6-->IPM module failure, system A protection Protection occurs 10 times in 150 minutes and
23 P6 the failure can be recovered by power
2P6-->IPM module failure, system B protection disconnection only.
High temperature protection of system condenser Protection occurs 10 times in 180 minutes, the failure
24 P7 and total cold water outlet temperature Tz can be recovered by power disconnection only.
Protection occurs 3 times in 60 minutes and
25 P9 Water inlet and outlet temperature difference protection the failure can be recovered by power
disconnection only.
46
26 PA Cooling return water temperature too high Recovered upon failure recovery
1H6: A system bus voltage failure (PTC) Recovered upon failure recovery
37 H6
2H6: B system bus voltage failure (PTC) Recovered upon failure recovery
47
Table 11-2 MC-SU90-RN1L
1 E0 Main control parameter memory EPROM failure Recovered upon failure recovery
2 E1 Phase sequence failure of main control board check Recovered upon failure recovery
3 E2 Main control and wired control communication failure Recovered upon failure recovery
4 E3 Total water outlet temperature sensor failure (main unit valid) Recovered upon failure recovery
5 E4 Unit water outlet temperature sensor failure Recovered upon failure recovery
1E5 condenser tube temperature sensor T3A failure Recovered upon failure recovery
6 E5
2E5 condenser tube temperature sensor T3B failure Recovered upon failure recovery
9 E8 Power supply phase sequence protector output failure Recovered upon failure recovery
Water flow detection failure (recovered through button) Protection occurs 3 times in 60 minutes and the failure
10 E9 can be recovered by power disconnection only.
x indicates the compressor: 1 indicates compressor
xE9 Drive model not matched A, and 2 indicates compressor B.
1Eb-->Taf1 cooling evaporator low-temperature antifreeze
protection sensor failure Recovered upon failure recovery
12 Eb 2Eb-->Taf2 cooling evaporator low-temperature antifreeze
protection sensor failure Recovered upon failure recovery
1Ed-->A system discharge temperature sensor failure Recovered upon failure recovery
14 Ed
2Ed-->B system discharge temperature sensor failure Recovered upon failure recovery
1EE EVI plate heat exchanger refrigerant temperature T6A
sensor failure
15 EE 2EE EVI plate heat exchanger refrigerant temperature T6B Recovered upon failure recovery
sensor failure
16 EF Unit water return temperature sensor failure Recovered upon failure recovery
22 P2 Tz total cold outlet temperature too high Recovered upon failure recovery
Protection occurs 10 times in 150 minutes and the
23 P4 System A current protection failure can be recovered by power disconnection only.
Protection occurs 10 times in 150 minutes and the
24 P5 System B current protection failure can be recovered by power disconnection only.
Protection occurs 10 times in 150 minutes and the
25 P6 Module failure failure can be recovered by power disconnection only.
Protection occurs 10 times in 180 minutes and the
26 P7 High temperature protection of system condenser failure can be recovered by power disconnection only.
Protection occurs 3 times in 60 minutes and the
27 P9 Water inlet and outlet temperature difference protection failure can be recovered by power disconnection only.
48
A valve not inserted fault 1HE
Recovered upon failure recovery
1F6: A system bus voltage fault (PTC) Recovered upon failure recovery
41 F6
2F6: B system bus voltage fault (PTC) Recovered upon failure recovery
47 C7 If PL occurs 3 times, the system reports the C7 failure Power failure recovery required
49
11.2 Data display of wired controller 11.4 Query display
a. Ordinary displayed data are displayed in all display pages. Press the “▲” or “▼” key of wire controller to adjust the main unit
serial number can query 16 sets main units’ status information from
b. If the unit system is under running state, i.e. one or more than #0~#15. Press “ ” or “ ” to adjust the spot check sequence
▲
one Modular unit is under running operation, there will be a number of one main unit then can query all the status information of
dynamic display of . If the system is under OFF state, there this unit.
is no display.
Spot check content according to the main unit model wired controller:
c. If the communication with the main unit Modular unit is fail, it Table 11-3 MC-SU30-RN1L and MC-SU60-RN1L
displays E2
No. Spot inspection item
d. If it is under the host computer network control, Net displays, Standby: ODU address (L88) + number of on-line units
otherwise there is no display. (R88),
On: display frequency
0 Defrosting: dF and operating frequency flash alternately
e. If it is under wired controller locked or button locked state, it
at 1s intervals
displays the lock mark. There will be no display after the lock In case of Pb protection, Pb and operating frequency
is unlocked. flash alternately at 1s intervals
1 0.xx ODU address
11.3 Digital display of main board 2 1.xx ODU Hp
3 2.xx Number of ODUs (Main unit included)
The data display area is divided into Up area and Down area, 4 3.xx T4 capacity revision
with two groups of two-digit half 7-segment digital display, Operation modes (8 OFF, 0 Standby, 1 Cooling, and 2
5 4.xx
respectively. Heating)
6 5.xx Fan Speed 1
a.Temperature display 7 6.xx Fan Speed 2
Temperature display is used for displaying the total outlet water 8 7.xx T3
temperature of unit system, outlet water temperature ,condenser 9 8.xx T4
pipe temperature T3A of system A, condenser pipe temperature 10 9.xx T5
T3B of system B, outdoor environmental temperature T4, 11 10.xx Taf1
anti-freezing temperature T6 and setting temperature Ts, with 12 11.xx Taf2
allowable data display scope -15℃~70℃. If the temperature is 13 12.xx Tw
higher than 70℃, it is displayed as 70℃. If there is no effective 14 t.xx Twi unit water inlet (displays to decimal places)
。 15 14.xx Two unit water outlet
date, it displays “— —” and indication point C is on.
16 15.xx Tz general cold water leaving temperature
b. Current display 17 16.xx THeatR heat recovery sensor temperature
Current display is used for displaying Modular unit system A 18 17.xx Air discharge 1
compressor current IA or system B compressor current IB, with 19 18.xx Air discharge 2
allowable display scope 0A~99A. If it is higher than 99A, it is 20 19.xx Heat sink temperature 1
21 20.xx Heat sink temperature 2
displayed as 99A. If there is no effective date, it displays “— —”
22 21.xx Air discharge superheat degree DSH
and indication point A is on.
23 22.xx Current of compressor A
24 23.xx Current of Compressor B
c. Failure display
25 24.xx Water pump current
It is used for displaying the total failure warning date of unit or
26 25.xx Electronic expansion valve 1 opening (/4)
that of Modular unit, with failure display scope E0~EF, E
27 26.xx Electronic expansion valve 2 opening (/4)
indicating failure, 0~F indicating failure code. “E-“ is displayed
28 27.xx High pressure
when there is no failure and indication point # is on at the same
29 L.xx Low pressure (displays to decimal places)
time. 30 29.xx Air return superheat degree
31 30.xx Air return temperature
d. Protection display 32 31.xx Mute selection
It is used for displaying the total system protection data of unit or 33 32.xx Static pressure selection
the system protection data of Modular unit, with protection 34 33.xx DC voltage A (reserved)
display scope P0~PF, P indicating system protection, 0~F 35 34.xx DC voltage B (reserved)
indicating protection code. “P-“ is displayed when there is no 36 35.xx Last fault
failure . Limit frequency No. (0: no limits; 1: T4 limit frequency; 2:
voltage limit frequency; 3: air discharge limit frequency;
e. Unit number display 4: low voltage ratio; 5: instant limit frequency; 6: current
37 36.xx
It is used for displaying the address number of the currently limit frequency; 7: voltage limit frequency; 8: pressure
selected Modular unit, with display scope 0~15 and indication ratio and capacity demand adjusting; 9: cooling low
point # is on at the same time. pressure limit frequency)
Defrosting process status (the first digit: T4 selection
f. Display of online unit number and startup unit number 38 37.xx solution; the second digit: scheme's range; the third and
fourth digits as a whole indicates the defrosting time)
They are used for displaying the total online Modular units of the
E-direction failure: 1 indicates failure, and 0 indicates no
whole unit system and the number of the Modular unit under 39 38.xx
failure
running state, respectively, with display scope 0~16.
40 39.xx Defrosting scheme
Any time when the spot check page is entered to display or
41 40.xx Initial frequency
change Modular unit, it is needed to wait for the up-to-date data
42 41.xx Tc
of the Modular unit received and selected by wired controller. 43 42.xx Te
Before receiving the data, the wired controller only displays 44 43.xx ----
“——” on the data display Down area, and the Up area displays
the address number of the Modular unit. No page can be turned,
which continues until the wired controller receives the
communication data of this Modular unit.
50
Table 11-4 MC-SU90-RN1L
No. Sport Check Item 34 33.xx Static pressure selection (0 static pressure by default)
Standby: main unit address (88 on the left) + 35 34.xx DC voltage A (reserved)
number of online sets (88 on the right)
0 On: display frequency 36 35.xx DC voltage B (reserved)
Defrosting: dFdF Frequency limiting No. (0: No frequency limiting; 1:
T4 Frequency limiting; 2: Discharge frequency
limiting; 3: Frequency limiting of Tz total cold outlet;
1 0.xx Main unit address 37 36.xx 4: Frequency limiting of module temperature; 5:
Pressure frequency limiting; 6: Current frequency
2 1.xx Main unit HP (90kw displays 90) limiting; 7: Voltage frequency limiting
Defrosting process state (the first digit: T4
3 2.xx Number of online sets (main unit valid)
selection solution; the second digit: interval in the
38 37.xx solution; the third digit and fourth digit determine
4 3.xx T4 capacity correction (1 displayed)
the defrosting timer time)
Operation mode (8 - Off, 1 - Cool, 2 - Heat, 4 - Parameter memory EPROM failure: 1: Failure
5 4.xx Water heating) 39 38.xx
exits; 0: No failure
40 39.xx Defrosting solution
6 5.xx Fan speed (0 - 35)
41 40.xx Initial frequency
7 6.xx Fan speed (0 displayed) Tc (Saturation temperature corresponding to the
42 41.xx high pressure in heating mode)
8 7.xx T3 (Min. value) Te (Saturation temperature corresponding to the
43 42.xx low pressure in cooling mode)
9 8.xx T4
44 43.xx T6a
10 9.xx T5 Water outlet temperature of water tank
45 44.xx T6b
11 10.xx Taf1
46 45.xx Software version No.
12 11.xx Taf2
47 46.xx Last malfunction
13 12.xx Tw Total water outlet temperature of air conditioner
48 47.xx ----
14 13.xx Twi Unit water inlet temperature
25 24.xx --
51
11.5 Care and maintenance 11.9 First startup after shutdown
Maintenance period The following preparations should be made for re-startup of unit
It's recommended that before cooling in summer and heating in after long-time shutdown:
winter every year, consult local air conditioner customer service 1) Thoroughly check and clean the unit.
center to check and maintain the unit, to prevent air conditioner 2) Clean water pipe system.
errors which bring inconvenience to your life and work. 3) Check pump, control valve and other equipments of water pipe
system.
4) Fix connections of all wires.
Maintenance of main parts
5) It is a must to electrify the machine 12 hours before startup.
● Close attention should be paid to the discharge and suction
pressure during the running process. Find out reasons and
eliminate the failure if abnormality is found.
11.10 Refrigeration system
● Control and protect the equipment. See to it that no random
Determine whether refrigerant is needed by checking the value of
adjustment be made on the set points on site.
suction and discharge pressure and check whether there is a
● Regularly check whether the electric connection is loose, and
leakage. Air tight test must be made if there is a leakage or parts
whether there is bad contact at the contact point caused by
of refrigerating system is to be replaced. Take different measures
oxidation and debris etc., and take timely measures if necessary.
in the following two different conditions from refrigerant injection.
Frequently check the work voltage, current and phase balance.
1) Total leakage of refrigerant. In case of such situation, leakage
● Check the reliability of the electric elements in time. Ineffective
detection must be made on the pressurized nitrogen used for the
and unreliable elements should be replaced in time.
system. If repair welding is needed, welding cannot be made until
all the gas in the system is discharged. Before injecting
11.6 Removing scale
refrigerant, the whole refrigeration system must be completely dry
and of vacuum pumping.
After long-time operation, calcium oxide or other minerals will be
● Connect vacuum pumping pipe at the fluoride nozzle at
settled in the heat transfer surface of the water-side heat
low-pressure side.
exchanger. These substances will affect the heat transfer
● Remove air from the system pipe with vacuum pump. The
performance when there is too much scale in the heat transfer
vacuum pumping lasts for above 3 hours. Confirm that the
surface and sequentially cause that electricity consumption
indication pressure in dial gauge is within the specified scope.
increases and the discharge pressure is too high (or suction
● When the degree of vacuum is reached, inject refrigerant into
pressure too low). Organic acids such as formic acid, citric acid
the refrigeration system with refrigerant bottle. Appropriate amount
and acetic acid may be used to clean the scale. But in no way
of refrigerant for injection has been indicated on the nameplate
should cleaning agent containing fluoroacetic acid or fluoride
and the table of main technical parameters. Refrigerant must be
should be used as the water-side heat exchange is made from
injected from the low pressure side of system.
stainless steel and is easy to be eroded to cause refrigerant
● The injection amount of refrigerant will be affected by the
leakage. Pay attention to the following aspects during the cleaning
ambient temperature. If the required amount has not been
and scale-removing process:
reached but no more injection can be done, make the chilled
● Water-side heat exchanger should be done be professionals.
water circulate and start up the unit for injection. Make the low
Please contact the local air-conditioner customer service center.
pressure switch temporarily short circuit if necessary.
● Clean the pipe and heat exchanger with clean water after
2) Refrigerant supplement. Connect refrigerant injection bottle on
cleaning agent is used. Conduct water treatment to prevent water
the fluoride nozzle at low-pressure side and connect pressure
system from being eroded or re-absorption of scale.
gauge at low pressure side.
● In case of using cleaning agent, adjust the density of the agent,
● Make chilled water circulate and start up unit, and make the low
cleaning time and temperature according to the scale settlement
pressure control switch short circuit if necessary.
condition.
● Slowly inject refrigerant into the system and check suction and
● After pickling is completed, neutralization treatment needs to be
discharge pressure.
done on the waste liquid. Contact relevant company for treating
the treated waste liquid.
● Protection equipments (such as goggles, gloves, mask and CAUTION
shoes) must be used during the cleaning process to avoid
breathing in or contacting the agent as the cleaning agent and
● Connection must be renewed after injection is completed.
neutralization agent is corrosive to eyes, skins and nasal mucosa.
● Never inject oxygen, acetylene or other flammable or poisonous
gas to the refrigeration system at leakage detection and air tight
11.7 Winter shutdown test. Only pressurized nitrogen or refrigerant can be used.
For shutdown in winter, the surface of the unit outside and inside
should be cleaned and dried. Cover the unit to prevent dust. Open 11.11 Disassembling compressor
discharge water valve to discharge the stored water in the clean
water system to prevent freezing accident (it is preferable to inject Follow the following procedures if compressor needs to be disassembled:
antifreezer in the pipe). 1) Cut off the power supply of unit.
2) Remove power source connection wire of compressor.
11.8 Replacing parts 3) Remove suction and discharge pipes of compressor.
4) Remove fastening screw of compressor.
Parts to be replaced should be the ones provided by our company. 5) Move the compressor.
Never replace any part with different part.
11.12 Auxiliary electric heater
52
11.13 System antifreezing 11.16 Wiring of “ALARM” port
Device provided
environment where the outdoor temperature is lower than 0℃, the
by user
water in the water system should be drained.
2) Water pipe may be frozen when the chilled water target flow
controller and anti-freezing temperature senor become ineffective
at running, therefore, the target flow controller must be connected
in accordance with the connection diagram.
If the unit is operating unnormally,the ALARM port is
3) Frost crack may happen to water-side heat exchanger at
closed,otherwise,the ALARM port is not closed.
maintenance when refrigerant is injected to the unit or is
discharged for repair. Pipe freezing is likely to happen any time
when the pressure of refrigerant is below 0.4Mpa. Therefore, the
water in the heat exchanger must be kept flowing or be thoroughly 11.17 Important information for the used
discharged. refrigerant
11.14 Wiring of “ON/OFF” weak electric port This product has the fluorinated gas, it is forbidden to release to air.
Refrigerant type: R410A; Volume of GWP: 2088;
GWP=Global Warming Potential
First, corresponding parallel connect the “ON/OFF” port of the
main unit’s electric control box,then, connect the “ON/OFF” signal
(provide by user) to the “ON/OFF” port of main unit as follows. Factory charge
Model
Refrigerant/kg tonnes CO2 equivalent
MC-SU30-RN1L 10.50 21.94
0# electric 0# electric
control box control box MC-SU60-RN1L 17.00 35.50
“ON/OFF” port “ON/OFF” port
MC-SU90-RN1L 27.00 56.36
Main control board is provided
Attention:
Power (DC 12V)
OFF
ON
COOL
HEAT
and maintenance.
53
11.18 Replacement of safety valve
safety valve
liquid-vapor
separator
WARNING: Safety valve warranty period is 24 months. Under the specified conditions, if
flexible sealing parts is used, the safety valve life expectancy is 24 to 36 months, if metal or
PIFE sealing components is used, the average life expectancy is 36 to 48 months. Visual
inspection is needed after that period, maintenance people should check the appearance of
the valve body and the operating environment. If the valve body is not obvious corrosion,
cracks, dirt, damage, then the valve can be used continually.Otherwise, please contact your
supplier for spare part.
54
RECORD TABLE OF TEST RUN AND MAINTENANCE
Table 11-5
55
RECORD TABLE OF ROUTINE RUNNING
Table 11-6
Model:
Date:
Weather:
Inlet
(dry bulb) ℃
Air temperature
of air-side heat
exchanger
Outlet
(dry bulb) ℃
Inlet ℃
Temperature
of chilled
water or hot
water Outlet ℃
56
12. APPLICABLE MODELS AND MAIN PARAMETERS
Table 12-1
Cooling capacity kW 27 55 82
Heating capacity kW 31 61 92
Type R410A
Refrigerant
Chargeing volume kg 10.5 17.0 27.0
Waterflow volume
5.0
m3/h 9.8 15
Hydraulic resistance
lose kPa 80 50 75
Water pipe system Water side heat
exchanger Plate heat exchanger
Max. pressure MPa 1.0
Min. pressure MPa 0.05
Notes: the above data is measured base on the following working condition.
3
Refrigeration mode under nominal working condition: water flow 0.172m /(h•kW), outlet water temperature of
chilled water 7℃, air inlet temperature of condenser 35℃.
3
Heating mode under nominal working condition: water flow 0.172m /(h•kW), outlet water temperature of hot water
45℃, air inlet temperature of condenser DB/WB 7/6℃.
57
13. INFORMATION REQUIREMENTS
Table 13-1
Model(s): MC-SU30-RN1L
58
Table 13-2
Model(s): MC-SU60-RN1L
59
Table 13-3
Model(s): MC-SU90-RN1L
60
Table 13-4
Information requirements for heat pump space heaters and heat pump combination heaters
Model(s): MC-SU30-RN1L
Air-to-water heat pump: [yes]
Water-to-water heat pump: [yes/no]
Brine-to-water heat pump: [yes/no]
Low-temperature heat pump: [yes/no]
For low-temperature heat pumps, parameters shall be declared for low-temperature application. Otherwise, parameters shall be declared for medium-temperature application.
Seasonal coefficient of performance SCOP 4.01 – Active mode coef. of performance SCOPon –
x.xx
Net seasonal coef. of performance SCOPnet –
Sound power level, indoors LWA x dB(A) For water-to-water: Rated water flow rate Qwatersource x 3
m /h
Sound power level, outdoors LWA 78 dB(A) For brine-to-water: Rated brine flow rate Qbrinesource x 3
m /h
Contact details Name and address of the manufacturer or its authorised representative.
(1) For heat pump space heaters and heat pump combination heaters, the rated heat output Prated is equal to the design load for heating Pdesignh, and the rated heat output of a
supplementary heater Psup is equal to the supplementary capacity for heating sup(Tj).
(2) If Cdh is not determined by measurement then the default degradation coefficient is Cdh = 0,9.
61
Table 13-5
Information requirements for heat pump space heaters and heat pump combination heaters
Model(s): MC-SU60-RN1L
Air-to-water heat pump: [yes]
Water-to-water heat pump: [yes/no]
Brine-to-water heat pump: [yes/no]
Low-temperature heat pump: [yes/no]
Equipped with a supplementary heater: [yes/no]
Heat pump combination heater: [yes/no]
For low-temperature heat pumps, parameters shall be declared for low-temperature application. Otherwise, parameters shall be declared for medium-temperature application.
Rated heat output (3) Prated 31 kW Seasonal space heating energy efficiency ηs 152 %
at Tdesignh = -10 (-11) °C = Pdesignh
Seasonal coefficient of performance SCOP 3.85 – Active mode coef. of performance SCOPon X.XX –
(4)
Degradation coefficient at Tj= +7°C Cdh x,xx — Cycling interval efficiency
COPcyc x,xx –
at T j= +12°C
Cycling interval capacity for heating
at Tj = +12°C
Pcych x,x kW
(4)
Degradation coefficient at T j= +12°C Cdh x,xx —
Power consumption in modes other than active mode Supplementary heater (to be declared even if not provided in the unit)
Sound power level, indoors LWA x dB(A) For water-to-water: Rated water flow rate Qwatersource x m3/h
Sound power level, outdoors LWA 84 dB(A) For brine-to-water: Rated brine flow rate Qbrinesource x m3/h
Contact details Name and address of the manufacturer or its authorised representative.
(1) For heat pump space heaters and heat pump combination heaters, the rated heat output Prated is equal to the design load for heating Pdesignh, and the rated
heat output of a supplementary heater Psup is equal to the supplementary capacity for heating sup(Tj).
(2) If Cdh is not determined by measurement then the default degradation coefficient is Cdh = 0,9.
62
Table 13-6
Information requirements for heat pump space heaters and heat pump combination heaters
Model(s): MC-SU90-RN1L
Air-to-water heat pump: [yes]
Water-to-water heat pump: [yes/no]
Brine-to-water heat pump: [yes/no]
Low-temperature heat pump: [yes/no]
Equipped with a supplementary heater: [yes/no]
Heat pump combination heater: [yes/no]
For low-temperature heat pumps, parameters shall be declared for low-temperature application. Otherwise, parameters shall be declared for medium-temperature application.
Rated heat output (3) Prated 66 kW Seasonal space heating energy efficiency ηs 156.6 %
at Tdesignh = -10 (-11) °C = Pdesignh
Seasonal coefficient of performance SCOP 3.99 – Active mode coef. of performance SCOPon X.XX –
(4)
Degradation coefficient at Tj= +7°C Cdh x,xx — Cycling interval efficiency
COPcyc x,xx –
at T j= +12°C
Cycling interval capacity for heating
at Tj = +12°C
Pcych x,x kW
(4)
Degradation coefficient at T j= +12°C Cdh x,xx —
Power consumption in modes other than active mode Supplementary heater (to be declared even if not provided in the unit)
Sound power level, indoors LWA x dB(A) For water-to-water: Rated water flow rate Qwatersource x m3/h
Sound power level, outdoors LWA 80.1 dB(A) For brine-to-water: Rated brine flow rate Qbrinesource x m3/h
Contact details Name and address of the manufacturer or its authorised representative.
(1) For heat pump space heaters and heat pump combination heaters, the rated heat output Prated is equal to the design load for heating Pdesignh, and the rated
heat output of a supplementary heater Psup is equal to the supplementary capacity for heating sup(Tj).
(2) If Cdh is not determined by measurement then the default degradation coefficient is Cdh = 0,9.
63
Attached picture Networking Communication Schematic of Main Unit and Auxiliary Unit (I) Model:MC-SU30-RN1L
CN60 CN46 CN21 CN19 CN2 CN60 CN45 CN46 CN21 CN19 CN2 CN30
CN44 CN45 CN30
T he l en g th o f w i re
s ho u ld b e s h or te r
t ha n 50 0 m
64
Contactor
10 0Ω
Black
Yellow Gray
Contactor
Power Transformer
AC220-240V/AC 10 V
Notes
The wiring diagram of auxiliary heater and
pump is just for reference ,please follow the
instructions of corresponding auxiliary
heater products.
Please choose such accessory as power 12 0Ω
wire , switch of auxiliary heater according to
the actual parameter of products and national
A B C N
Attached picture Networking Communication Schematic of Main Unit and Auxiliary Unit (II) Model:MC-SU60-RN1L
CN60 CN46 CN21 CN19 CN2 CN30 CN60 CN45 CN46 CN21 CN19 CN2 CN30
CN44 CN45
T he l en g th o f w i re
s ho u ld b e s h or te r
t ha n 50 0 m
65
Contactor
10 0Ω
Black
Yellow Gray
Contactor
Power Transformer
AC220-240V/AC 10 V
Notes
The wiring diagram of auxiliary heater and
pump is just for reference ,please follow the
instructions of corresponding auxiliary
heater products.
Please choose such accessory as power 12 0Ω
wire , switch of auxiliary heater according to
the actual parameter of products and national
A B C N
Attached picture Networking Communication Schematic of Main Unit and Auxiliary Unit (III) Model:MC-SU90-RN1L
MONITOR
MONITOR
WIRECONTROLER
WIRECONTROLER
RD
YW
BK
BR
WH
XT1
RD
YW
BK
BR
WH
5 6 7 8 9 10 11 12
XT1
HEAT1HEAT2 COM COMP-STATE PUMP N XT3 5 6 7 8 9 10 11 12
5 6 7 8 9 10 11 12 HEAT1HEAT2 COM COMP-STATE PUMP N XT3
X Y E A B
5 6 7 8 9 10 11 12
X Y E
RD
YW
BK
BR
WH
X Y E
T he l en g th o f w i re
s ho u ld b e s h or te r
t ha n 50 0 m
66
X Y
X Y
MONITOR
Contactor WIRECONTROLER
10 0Ω
X Y
Contactor
for pipeline CN60 CN61 CN74 CN2 CN83 CN30
X Y E A B
RD
YW
BK
BR
WH
XT1
5 6 7 8 9 10 11 12
Notes
The wiring diagram of auxiliary heaters
is just for reference ,please follow the
instructions of corresponding auxiliary
MAIN CONTROL heater products.
WIRECONTROLER Please choose such accessory as power 12 0Ω
wire , switch of auxiliary heater according to
the actual parameter of products and national
L1 L2 L3 N
Version:MD17IU-001BW
16127100000437