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SECTION 230719 – HVAC PIPING INSULATION

PART 1 - GENERAL

0.1 SUMMARY

A. Related Documents:/2rawings and general provisions of the Subcontract apply to this Section.
1. Review these documents for coordination with additional requirements and information that apply to
work under this Section.

2. Section Includes:
3. Piping insulation.
4. Jackets and accessories.

B. Related Sections:
1. Division 01 Section "General Requirements."
2. Division 01 Section "Special Procedures."
3. Division 09 Section "Painting" for painting insulation jacket".
4. Division 23 Section "Identification for HVAC Piping and Equipment".

0.2 REFERENCES

A. General:
1. The following documents form part of the Specifications to the extent stated. Where differences exist
between codes and standards, the one affording the greatest protection shall apply.
2. Unless otherwise noted, the referenced standard edition is the current one at the time of
commencement of the Work.
3. Refer to Division 01 Section "General Requirements" for the list of applicable regulatory requirements.
4. Refer to Division 23 Section "Common Results for HVAC" for codes and standards, and other general
requirements.

5. ASTM International:
6. ASTM-B-209 Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
7. ASTM-C-195 Standard Specification for Mineral Fiber Thermal Insulating Cement
8. ASTM C 196 Standard Specification for Expanded or Exfoliated Vermiculite Thermal
Insulating Cement
9. ASTM-C-449 Standard Specification for Mineral Fiber Hydraulic-Setting Thermal Insulating
and Finishing Cement
10. ASTM-C-533 Standard Specification for Calcium Silicate Block and Pipe Thermal Insulation
11. ASTM C534 / C534M Standard Specification for Preformed Flexible Elastomeric Cellular Thermal
Insulation in Sheet and Tubular Form
12. ASTM-C-547 Standard Specification for Mineral Fiber Pipe Insulation
13. ASTM-C-552 Standard Specification for Cellular Glass Thermal Insulation
14. ASTM C553 Standard Specification for Mineral Fiber Blanket Thermal Insulation for
Commercial and Industrial Applications
15. ASTM-C-578 Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
16. ASTM-C-610 Standard Specification for Molded Expanded Perlite Block and Pipe Thermal
Insulation
17. ASTM-E-84 Standard Test Method for Surface Burning Characteristics of Building Material.
18. ASTM C 450 Standard Practice for Fabrication of Thermal Insulating Fitting Covers for NPS
Piping, and Vessel Lagging
19. ASTM C 921 Standard Practice for Determining the Properties of Jacketing Materials for
Thermal Insulation
20. ASTM B 209 Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
21. ASTM A666 Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel
Sheet, Strip, Plate, and Flat Bar

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PART 2 - Code of Federal Regulations 20-CFR-1910.7 Definitions and Requirements for A Nationally Recognized Testing
Laboratory (NRTL)

PART 3 - National Fire Protection Association NFPA-90A & NFPA-255 Surface Burning Characteristics of Building
Materials

PART 4 - Underwriters Laboratories UL-723 Surface Burning Characteristics of Building Materials

PART 5 - SUBMITTALS

PART 6 - Submit under provisions of Division 23 Section "Common Results for HVAC, Review of Materials and Division
01 Section "General Requirements."

PART 7 - Subcontractor shall submit the product description, list of materials and thickness for each service, and at each
location

PART 8 - QUALITY ASSURANCE

PART 9 - LEED Submittals:

1. Product Data for Credit EQ 4.1: For adhesives and sealants, including printed statement of VOC
content.

2. Subcontractor shall assure applicator is a company specializing in piping insulation application with at
least 3-years relevant experience.

3. Fire Hazard: Provide insulation, jackets, facings adhesives and accessories acceptable to the State
Fire Marshal, and meeting the requirements of NFPA 90A. Meet the following hazard classifications
stated in accordance with U.L. Test Method of Fire Hazard Classifications of Building Materials, No.
723:
4. Flame-spread: Maximum 25.
5. Fuel Contributed: Maximum 50.
6. Smoke Developed: Maximum 50.

PART 10 - PRODUCTS

PART 11 - ACCEPTABLE MANUFACTURERS

PART 12 - Manville Corporation, Certain-Teed, or Owens Corning Fiberglass.

PART 13 - Armacell (Armaflex Cellular Insulation) LLC.

PART 14 - No substitutions

PART 15 - INSULATION MATERIALS

PART 16 - Mineral-Fiber Insulation: Glass fibers bonded with a thermosetting resin complying with the following:
1. Preformed Pipe Insulation: Comply with ASTM C 547, Type I, with factory-applied, all-purpose, vapor-
retardant jacket.
2. Blanket Insulation: Comply with ASTM C553, Type II, without facing.
3. Fire-Resistant Adhesive: Comply with MIL-A-3316C, Class 2, Grade A.
a. For indoor applications, use adhesive that has a VOC content of 80 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
4. Vapor-Retarder Mastics: Fire and water-resistant. Comply with MIL-C 19565C, Type II.

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a. For indoor applications, use mastics that have a VOC content of <Insert value> g/L or less
when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
5. Mineral-Fiber Insulating Cements: Comply with ASTM C 195.
6. Expanded or Exfoliated Vermiculite Insulating Cements: Comply with ASTM C 196.
7. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with ASTM C 449/C 449M.

8. Cellular-Glass Insulation: Inorganic, foamed or cellulated glass, annealed, rigid, hermetically sealed
cells, incombustible.
9. Preformed Pipe Insulation, without Jacket: Comply with ASTM C 552, Type II, Class I.
10. Preformed Pipe Insulation, with Jacket: Comply with ASTM C 552, Type II, Class 2.
11. Cellular-Glass, Phenolic, Polyisocyanurate, and Polystyrene Adhesive: Solvent-based resin adhesive,
with a service temperature range of minus 75 to plus 300 deg F.
a. For indoor applications, use adhesive that has a VOC content of 50 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).

b. Prefabricated Thermal Insulating Fitting Covers: Comply with ASTM C 450 for dimensions used
in performing insulation to cover valves, elbows, tees, and flanges.

c. Elastomeric Cellular Thermal Insulation: Closed cell, fiber-free elastomeric foam, mold resistant,
formaldehyde-free, low VOC and nonparticulating.
12. Sheets: Comply with ASTM C 534, Type II – Sheet Grade 1, ASTM E84, NFPA 255, UL 723, NFPA
90A, 90B.
13. For above ground installation only.
14. For outdoor installation, a weather – resistant protective finish shall be provided per manufacturer’s
recommendation.

15. FIELD-APPLIED JACKETS

16. General: ASTM C 921, Type I, unless otherwise indicated.

17. Foil and Paper Jacket: Not acceptable.

18. PVC Jacket: High-impact, ultraviolet-resistant PVC; 20 mils thick; roll stock ready for shop or field
cutting and forming.
19. Adhesive: Compatible with PVC jacket, and recommended by insulation material manufacturer.
a. For indoor applications, use adhesive that has a VOC content of 50 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
20. PVC Jacket Color: White
21. PVC Jacket Color: Color-code piping jacket as determined by existing conditions.
22. Not to be used for outdoors.

23. Heavy PVC Fitting Covers: Factory-fabricated fitting covers manufactured from 30-mil (0.75 mm) thick,
high-impact, ultraviolet-resistant PVC.
24. Shapes: 45 and 90-degree, short and long-radius elbows, tees, valves, flanges, reducers, end caps,
soil-pipe hubs, traps, mechanical joints, and P-trap and supply covers for lavatories for the disabled.
25. Adhesive: Compatible with PVC jacket, and recommended by insulation material manufacturer.
a. For indoor applications, use adhesive that has a VOC content of 50 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
26. Not to be used for outdoors.

27. Aluminum Jacket: Aluminum roll stock, ready for shop or field cutting and forming to indicated sizes.
Comply with ASTM B 209 (ASTM B 209M), 3003 alloy, H-14 temper.
28. Finish and Thickness: Smooth finish, 0.010 (0.25 mm) inch thick.
29. Moisture Barrier: 1-mil thick, heat-bonded polyethylene and kraft paper.
30. Elbows: preformed 45 and 90-degree, short and long-radius elbows; same material, finish, and
thickness as jacket.
31. Acceptable for outdoor installation.

32. ACCESSORIES AND ATTACHMENTS

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33. Bands: stainless steel ASTM A666, Type 304, 3/4 inch (20 mm) wide; 0.02 inch (0.050 mm) thick.

34. VAPOR RETARDANTS

35. Mastics: Use materials compatible with insulation materials, jackets, and substrates; comply with MIL-
C-19565C, Type II.
36. For indoor applications, use mastics that have a VOC content of <Insert value> g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).

37. SEALANTS

B. Joint sealants, PVC and metal jacket flashing sealants: For indoor applications, use sealants that have a VOC
content of 250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

PART 17 - EXECUTION

PART 18 - EXAMINATION

PART 19 - Examine substrates and conditions for compliance with requirements for installation and other conditions
affecting performance of insulation application.

PART 20 - Proceed with installation only after unsatisfactory conditions have been corrected.

PART 21 - PREPARATION

PART 22 - Install materials after piping has been tested and approved.

PART 23 - Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect
insulation application.

PART 24 - GENERAL APPLICATION REQUIREMENTS.

PART 25 - Apply insulation materials, accessories, and finishes according to the manufacturer's written instructions; with
smooth, straight, and even surfaces; and free of voids throughout the length of ducts and fittings.

PART 26 - Refer to schedules at the end of this Section for material, form, jacket, and thickness required for each piping
system insulation requirements.

PART 27 - Use accessories compatible with insulation materials and suitable for the service. Use accessories that do not
corrode, soften or otherwise attack insulation or jacket when in either wet or dry state.

PART 28 - Apply insulation with longitudinal seams at top and bottom of horizontal pipe runs.

PART 29 - Apply multiple layers of insulation with longitudinal and end seams staggered.

PART 30 - Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties.

PART 31 - Seal joints and seams with vapor-retardant mastic on insulation indicated to receive a vapor retardant.

PART 32 - Keep insulation materials dry during application and finishing.

PART 33 - Apply insulation with tight longitudinal seams and end joints. Bond the seams and joints with adhesive
recommended by the insulation material manufacturer.

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PART 34 - Apply insulation with the least number of joints practical.

PART 35 - Apply insulation over fittings, valves, and specialties, with continuous thermal and vapor-retardant integrity,
unless otherwise indicated. Refer to special instruction for applying insulation over fittings, valves, and specialties.

PART 36 - Hangers and Anchors: Where vapor retardant is indicated, seal penetrations in insulation at hangers, supports,
anchors, and other projections with vapor-retardant mastic.
1. Apply insulation continuously through hangers and around anchor attachments.
2. For insulation application where vapor retardants are indicated, extend insulation on anchor legs at
lease 12 inches (300 mm)es from point of attachment to pipe and taper insulation ends. Seal tapered
ends with a compound recommended by the insulation material manufacturer to maintain vapor
retardant integrity.
3. Install insert materials and apply insulation to tightly join the insert. Seal insulation to insulation inserts
with adhesive or sealing compound recommended by the insulation material manufacturer.
4. Cover inserts with jacket material matching adjacent pipe insulation. Install shields over jacket, arranged
to protect the jacket from tear or puncture by the hanger, support, and shield.

5. Insulation Terminations: For insulation where vapor retardants are indicated, taper insulation ends. Seal
tapered ends with a compound recommended by the insulation material manufacturer to maintain vapor
retardant integrity.

6. Apply adhesives and mastics at the manufacturer's recommended coverage rate.

7. Apply insulation with integral jackets as follows:

8. Pull jacket tight and smooth.
9. Circumferential Joints: Cover with 3 inches (75 mm) wide strips, of same material as insulation jacket.
Secure strips with adhesive and outward clinching staples along both edges of strip and spaced 4-
inches o.c.
10. Longitudinal Seams: Overlap jacket seams at least 1 1/2 inches (38 mm). Apply insulation with
longitudinal seams at bottom of pipe. Clean and dry surface to receive self-sealing lap. Staple laps with
outward clinching staples along edge at 4-inches o.c.
11. Exception: Do not staple longitudinal laps on insulation having a vapor retardant.
12. Vapor-retardant mastics: Where vapor retardants are indicated, apply mastic on seams and joints and
at ends adjacent to flanges, unions, valves, and fittings.
13. At penetrations in jackets for thermometers and pressure gauges, fill and seal voids with vapor-
retardant mastic.

14. Roof Penetrations: Apply insulation for interior applications to a point even with top of roof flashing.
15. Seal penetrations with vapor-retardant mastic.
16. Apply insulation for exterior applications tightly joined to interior insulation ends.
17. Extend metal jacket for exterior insulation occurring outside of roof flashing at least 2-inches below the
top of the roof flashing.
18. Seal sheet metal jacket to roof flashing with vapor-retardant mastic.

19. Exterior Wall Penetrations: For penetration of below-grade exterior walls, terminate insulation flush with
mechanical sleeve seal. Seal terminations with vapor-retardant mastic.

20. Interior Wall and Partition Penetrations: Apply insulation continuously through walls and floors.

21. Fire-Rated Wall and Partition Penetrations: Apply insulation continuously through penetrations of fire-
rated walls and partitions
22. Firestopping and fire-resistive joint sealers are specified in Division 07 "Penetration Firestopping".
23. Floor Penetrations: Apply insulation continuously through floor assembly.
24. For insulation with vapor retardants, seal insulation with vapor-retardant mastic where floor supports
penetrate vapor retardant.

25. MINERAL-FIBER INSULATION APPLICATION

26. Apply insulation to straight pipes and tubes as follows;

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27. Secure each layer of preformed pipe insulation to pipe with wire, tape, or bands without deforming
insulation materials.
28. Where vapor retarders are indicated, seal longitudinal seams and end joints with vapor-retarder mastic.
Apply vapor retarder to ends of insulation at intervals of 15 to 20-feet (4.5 to 6 m) to form a vapor
retarder between pipe insulation segments.
29. For insulation with factory-applied jackets, secure laps with outward clinches staples at 6 inches o.c.
30. For insulation with factory-applied jackets with vapor retarders, do not staple longitudinal tabs but
secure tabs with additional adhesive as recommended by the insulation material manufacturer and seal
with vapor-retarder mastic.

31. Apply Insulation to flanges as follows:

32. Apply preformed pipe insulation to outer diameter of pipe flange.
33. Make width of insulation segment the same as overall width of the flange and bolts, plus twice the
thickness of the pipe insulation.
34. Fill voids between inner circumference of flange insulation and outer circumference of adjacent straight
pipe segments with mineral-fiber blanket insulation.
35. Apply canvas jacket material with manufacturer's recommended adhesive, overlapping seams at least 1
inch (25 mm), and seal joints with vapor-retarder mastic.

36. Apply insulation to fittings and elbows as follows:

37. Apply premolded insulation sections of the same material as straight segments of pipe insulation when
available. Secure according to manufacturer's written instructions.
38. When premolded insulation elbows and fittings are not available, apply mitered sections of pipe
insulation, or glass-fiber blanket insulation, to a thickness equal to adjoining pipe insulation. Secure
insulation materials with wire, tape, or bands.
39. Cover fittings with heavy PVC covers. Overlap PVC covers on pipe insulation jackets at least 1 inch (25
mm) at each end. Secure fitting covers with manufacturer's attachments and accessories. Seal seams
with tape and vapor-retarder mastic.

40. Apply insulation to valves and specialties as follows:

41. Apply premolded insulation sections of the same material as straight segments of pipe insulation when
available. Secure according to manufacturer's written instructions.
42. When premolded insulation sections are not available, apply glass-fiber blanket insulation to valve body.
Arrange insulation to permit access to packing and to allow valve operation without disturbing insulation.
For check valves, arrange insulation for access to strainer basket without disturbing insulation.
43. Apply insulation to flanges as specified for flange insulation application.
44. Use preformed heavy PVC fitting covers for valve sizes where available. Secure fitting covers with
manufacturer's attachments and accessories. Seal seams with tape and vapor-retarder mastic.
45. For larger sizes where PVC fitting covers are not available, seal insulation with canvas jacket and
sealing compound recommended by the insulation material manufacturer.

46. CELLULAR-GLASS INSULATION APPLICATION

47. Apply insulation to straight pipes and tubes as follows:

48. Secure each layer of insulation to pipe with bands without deforming insulation.
49. Where vapor retarders are indicated, seal longitudinal seams and end joints with vapor-retarder mastic.
50. For insulation with factory-applied jackets, secure laps with outward clinched staples at 6-inches o.c.
51. For insulation with factory-applied jackets with vapor retarders, do not staple longitudinal tabs but
secure tabs with additional adhesive as recommended by the insulation material manufacturer and seal
with vapor-retarder mastic.

52. Apply insulation to flanges as follows:

53. Apply preformed pipe insulation to outer diameter of pipe flange.
54. Make width of insulation segment the same as overall width of the flange and bolts, plus twice the
thickness of the pipe insulation.
55. Fill voids between inner circumference of flange insulation and outer circumference of adjacent straight
pipe segments with cut sections of cellular-glass block insulation of the same thickness as pipe
insulation
56. Apply insulation to fittings and elbows as follows:
57. Apply premolded insulation sections of the same material as straight segments of pipe insulation when
available. Secure according to manufacturer's written instruction.

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58. When premolded sections of insulation are not available, apply mitered sections of cellular-glass
insulation. Secure insulation materials with bands.
59. Cover fittings with heavy PVC fitting covers. Overlap PVC covers on pipe insulation jackets as least 1
inch (25 mm) at each end. Secure fitting covers with manufacturer's attachments and accessories. Seal
seams with tape and vapor-retarder mastic.

60. Apply insulation to valves and specialties as follows:

61. Apply premolded segments of cellular-glass insulation or glass-fiber blanket insulation to valve body.
Arrange insulation to permit access to packing and to allow valve operation without disturbing insulation.
For check valves, arrange insulation for access to strainer basket without disturbing insulation.
62. Apply insulation to flanges as specified for flange insulation application.
63. Use preformed heavy PVC fitting covers for valve sizes where available. Secure fitting covers with
manufacturer's attachments and accessories. Seal seams with tape and vapor-retarder mastic.
64. For larger sizes where PVC fitting covers are not available, seal insulation with canvas jacket and
sealing compound recommended by the insulation material manufacturer.

65. PREFORMED ELASTOMERIC CELLULAR THERMAL INSULATION APPLICAION

66. Apply insulation to straight pipes and tubes as follows:

67. Install pipe insulation by slitting tubular sections and applying onto pipes. Seams and butt joints shall
be adhered and sealed using Armaflex 520 adhesive
68. All edges shall be clean-cut. Rough or jagged edges shall not be permitted.

69. Apply insulation to valves, flanges and fittings as follows:

70. Insulate with the same insulation thickness as the adjacent piping. Seams and butt joints shall be
adhered and sealed with Armaflex 520 adhesive.
71. All edges shall be clean-cut. Rough or jagged edges shall not be permitted.

72. Outdoor insulation shall be protected as follows:

73. Furnish aluminum jacket and aluminum fitting covers.
74. All jackets shall have the seams located below the horizontal plane of the pipes but not at the bottom of
the pipe.

PART 37 - Indoor insulation shall be protected as follows:

1. Furnish PVC jacket and PVC aluminum fitting covers.
2. All jackets shall have the seams located below the horizontal plane of the pipes but not at the bottom of
pipe.

PART 38 - FIELD-APPLIED JACKET APPLICATION

PART 39 - Apply PVC jacket where indicated, with 1 inch (25 mm) overlap at longitudinal seams and end joints. Seal with
manufacturer's recommended adhesive.

PART 40 - Apply metal jacket where indicated, with 2-inch (50 mm) overlap at longitudinal seams and end joints. Overlap
longitudinal seams arranged to shed water. Seal end joints with weatherproof sealant recommended by insulation
manufacturer. Secure jacket with stainless-steel band 12 inches (300 mm) o.c. and at end joints.

PART 41 - Insulation and jacket for cold pipes shall include wicks to direct possible condensation to outside the jacket.
The product shall be Knauf PermaWick or equal.

PART 42 - Indoor, Concealed Applications: Insulated pipes conveying fluids above or below ambient temperature shall
have standard jackets, with or without vapor barrier, factory-applied or field-applied. Insulate fittings, joints and valves
with insulation of like material and thickness as adjoining pipe, and finish with glass cloth and adhesive. PVC jackets shall
be used.

PART 43 - Indoor, Exposed Applications: For pipe exposed in mechanical equipment rooms or in finished spaces,
insulate as for concealed applications. Finish with canvas jacket; size for finish painting. PVC jackets shall be used.

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PART 44 - Exterior Applications: Provide vapor-barrier jackets. Cover with aluminum jackets with seams located below
the horizontal plane of the horizontal piping route. Insulate fittings, joints, and valves with insulation of like material and
thickness as adjoining pipe, and cover with aluminum jackets.

PART 45 - Buried Piping: Provide factory-fabricated assembly with inner all-purpose service jacket with self-sealing lap,
and asphalt-impregnated open-mesh glass fabric, with 0.001 inch thick aluminum foil sandwiched between three layers of
bituminous compound; outer surface faced with a polyester film.

PART 46 - FINISHES

PART 47 - Paint insulation as specified in Division 09 Section "Painting".

PART 48 - Flexible Elastomeric Thermal Insulation: After adhesive has fully cured, apply two coats of insulation
manufacturer's recommended protective coating.

PART 49 - PIPING SYSTEM APPLICATIONS

PART 50 - Insulation materials and thicknesses are specified in schedules at the end of this Section.

PART 51 - Items Not Insulated: Unless otherwise indicated, do not apply insulation to the following systems, materials,
and equipment.
1. Flexible connectors.
2. Vibration control devices.
3. Fire-suppression piping.
4. Drainage piping located in crawl spaces, unless otherwise indicated.
5. Below-grade piping, unless otherwise indicated.
6. Chrome-plated pipes and fittings, unless potential for personal injury.
7. Air chambers, unions, strainers, check valves, plug valves, and flow regulators.

8. INSULATION APPLICATION SCHEDULE, GENERAL.

9. Refer to insulation application schedules for required insulation materials, vapor retarders, and field-
applied jackets.

10. Application schedules identify piping system and indicate pipe size ranges and material, thickness, and
jacket requirements.

11. INTERIOR INSULATION APPLICATION SCHEDULE

12. Service: Domestic and Industrial hot water.203.2 mm

13. Operating Temperature: 60 to 140 deg F (15.6 to 60 deg C).
14. Insulation Material: Mineral-fiber
15. Insulation Thickness: Apply the following insulation thicknesses:
a. Copper Pipe, Up to 2 inches (50.8 mm): 1 inch (25 mm) Insulation
16. Field-Applied Jacket: PVC
17. Vapor Retarder Required: Yes
18. Finish: As specified in Paragraph 3.8.

19. Service: Chilled-water supply and return.

20. Operating Temperature: 35 to 75 deg F (2 to 24 deg C).
21. Insulation Material: Mineral-fiber, or expanded closed-cell cellular
22. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel Pipe, All sizes: 1 inch (25 mm) Insulation
b. Copper All sizes: 1 inch (25 mm) Insulation
23. Field-Applied Jacket: PVC
24. Vapor Retarder Required: Yes

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25. Finish: As specified in Paragraph 3.8.

26. Service: Heating hot-water supply and return.

27. Operating Temperature: 100 to 200 deg F (38 to 93 deg C).
28. Insulation Material: Mineral-fiber
29. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel Pipe, Up to 2 inches (50.8 mm): 1 inch (25 mm) Insulation
b. Copper Pipe, Up to 2 inches (50.8 mm): 1 inch (25 mm) Insulation
c. Steel Pipe, 2 1/4 inches (57.2 mm) to 6 inches (152.4 mm): 1 1/2 inch (38 mm) Insulation
d. Copper Pipe, 2 1/4 inches (57.2 mm) to 6 inches (152.4 mm): 1 1/2 inch (38 mm) Insulation
30. Field-Applied Jacket: PVC
31. Vapor Retarder Required: Yes
32. Finish: As specified in Paragraph 3.8.

33. Service: Steam and Condensate:

34. Operating Temperature: 450 deg F (232 deg C) and lower
35. Insulation Material: Mineral-fiber or Calcium Silicate
36. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel Pipe, Steam Up to 2 inches (50.8 mm): 1 1/2 inch (38 mm) Insulation
b. Steel Pipe, Steam 2 1/4 inches (57.2 mm) to 4 inches (101.6 mm): 3 inches (75 mm) Insulation
c. Steel Pipe, Condensate Up to 2 inches (50.8 mm) : 1 1/2 inch (38 mm) Insulation
37. Field-Applied Jacket: Aluminum
38. Vapor Retarder Required: No
39. Finish: As specified in Paragraph 3.8.

40. Service: Process Cold Water - (Industrial):

41. Operating Temperature: 30 deg F (1.1 deg C)
42. Insulation Material: Mineral-fiber, or closed-cell cellular
43. Insulation Thickness: Apply the following insulation thicknesses:
a. Copper Pipe, All Sizes: 1 inch (25 mm) Insulation
44. Field-Applied Jacket: PVC
45. Vapor Retarder Required: Yes
46. Finish: As specified in Paragraph 3.8.

47. EXTERIOR INSULATION APPLICATION SCHEDULE

48. This application schedule is for aboveground insulation outside the building.

49. Service: Domestic, industrial and DI Water.

50. Operating Temperature: 60 to 140 deg F (15 to 60 deg C).
51. Insulation Material: Mineral-fiber
52. Insulation Thickness: Apply the following insulation thicknesses:
a. Copper pipe, All sizes: 1 inch (25 mm) Insulation
b. Polypropylene Pipe 1 inch (25 mm) Insulation
53. Field-Applied Jacket: Aluminum for outdoor
54. Vapor Retarder Required: Yes
55. Finish: As specified in Paragraph 3.8.

56. Service: Chilled-water supply and return.

57. Operating Temperature: 35 to 75 deg F (2 to 24 deg C).
58. Insulation Material: Mineral-fiber or closed-cell cellular
59. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel pipe, All sizes: 1 1/2 inch (38 mm) Insulation, 1” for cellular
b. Copper Pipe, All sizes: 1 1/2 inch (38 mm) Insulation, 1” for cellular
60. Field-Applied Jacket: Aluminum for outdoor, PVC for indoor
61. Vapor Retarder Required: Yes
62. Finish: As specified in Paragraph 3.8.

63. Service: Heating hot-water supply and return.

64. Operating Temperature: 100 to 220 deg F (38 to 104 deg C)

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65. Insulation Material: Mineral Fiber

66. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel Pipe, All sizes: 1 1/2 inch (38 mm) Insulation
b. Copper Pipe, All sizes: 1 1/2 inch (38 mm) Insulation
67. Field-Applied Jacket: Aluminum for outdoor, PVC for outdoor
68. Vapor Retarder Required: Yes
69. Finish: As specified in Paragraph 3.8.

70. Service: Steam and condensate.

71. Operating Temperature: 450 deg F (232 deg C) and lower.
72. Insulation Material: Mineral Fiber
73. Insulation Thickness: Apply the following insulation thicknesses:
a. Steel Pipe, Steam Up to 2 inches (50.8 mm): 2 1/2 inch (63 mm) Insulation
b. Steel Pipe, Steam 2 1/4 inches (57.2 mm) to 8 inches (203.2 mm): 3 1/2 inch (89 mm) Insulation
c. Steel Pipe, Condensate Up to 2 inches (50.8 mm): 1 1/2 inch (38 mm) Insulation
d. Steel Pipe, Condensate 2 1/4 inches (57.2 mm) to 8 inches (203.2 mm): 2 inches (50.8 mm)
Insulation
74. Field-Applied Jacket: Aluminum for outdoor, PVC for indoor
75. Vapor Retarder Required: Yes
76. Finish: As specified in Paragraph 3.8.

77. ALTERNATE INSULATION APPLICATION

78. Preformed elastomeric cellular insulation may be used as an alternative to the materials in Sections
3.11 and 3.12.

END OF SECTION 230719

LBNL Facilities Master Specifications 230719-10 Revised

HVAC Piping Insulation 2/15/2011