World Class Automation Training

Automation Training Programs

PLC SCADA DCS VFD
HMI CONTROL PANELS
Training & Education

IPCS is committed to the relentless pursuit of excellence in offering

complete automation solutions and wide spectrum of services that embody
the very best in the industry. IPCS is a system integrator for industrial
automation, marine automation and power technologies. We have provided
industries right from the design, installation and commissioning of complete
automation system as per the industrial standards.

We are also supplying complete range of products includes Programmable

Logic Controllers (PLCs), HMI systems, Supervisory Control and Data
Acquisition (SCADA), DCS systems, Sensors, Drives etc. IPCS also deals
in Lightning and Surge Protection Devices by OBO Bettermann, Germany.

IPCS is conducting various training programs to corporate companies and

professionals in areas of SCADA, PLC, DCS, Process control, HMI, Drives,
Panel Designing, Embedded, Industrial Networking and electrical controls.
IPCS is the authorized training partner of m/s YOKOGAWA, Japan.
 Industrial Automation-
Current Scenario
Technological advancements in process monitoring, control and industrial
automation over the past decades have contributed greatly to improve the
productivity of virtually all manufacturing industries throughout the world. It is
this fact that has made Industrial automation the prerequisite to any industry.
Accordingly, industrial automation software and hardware evolved to meet
the changing needs of the industry. We, IPCS Automation is committed to the
relentless pursuit of excellence in offering complete automation solutions
and wide spectrum of services that embody the very best in the industry.

Today managements of almost all manufacturing units are going for

industrial automation to survive in globally competitive market. Most of these
industrial units are looking forward for trained engineers in the field of
industrial automation. Since they are thinking about more accuracy,
productivity in less time & with minimum manpower, it's a golden opportunity
for you to prepare yourself to take on this task. To improve your career
potential, you need to successfully obtain the right technical knowledge and
apply it when required from designing new equipment to maintaining an
existing system. Our performance-based training methodology provides the
right combination of traditional instruction, hands-on practice, and refresher
exercises to maximize your subject matter retention and successfully utilize
that knowledge to design and develop cost effective, reliable and precise
automation system.

It is golden opportunity for the professionals in the field of electrical,

electronics and instrumentation to mould a bright career in automation sector
with our certified training programs. Our training program provides best
practice on the latest technologies, trends and challenges in the area of
SCADA, PLC, DCS, Process control, HMI, Drives, Panel Designing,
Industrial Networking and electrical controls
ELECTRICAL CONTROLS
Electrical Controls or Relay Logic systems are used
extensively in Control Panels. They are cost
effective solutions to designing less complex
discrete control systems. The entire railway
controls in India are developed with relay logic
systems.

PLC
Programmable Logic Controllers are reliable and
compact solution for innovating relay logic controls.
Since its inception in 1970s PLCs become
inevitable part of modern automation system. We
can develop applications using a single PLC by just
changing the program inside PLC. This made PLCs
very important part of modern manufacturing plants
like automobile industry.

SCADA
SCADA provides online monitoring and controlling
of a whole plant from a single control room. With the
interfacing of more controllers like PLC remote
monitoring, data acquisition, report generation,
graphical plotting of process parameters and alarm
monitoring is possible with SCADA. Modern
substations are automated with PLC and SCADA
systems so that supply to different feeders can be
controlled from a single terminal.
 HMI
Human Machine Interface is used in process
industries for monitoring different process
variables and alarms. The operator can view and
enter parameters through HMI screen which is
connected to the PLC.

DCS
Distributed Control Systems are used for complex
loop controls in process industries. Here the control
function is distributed among different controllers.
DCS system can handle thousands of I/O in digital
and analog formats. They also provide more
redundancy to the plant control.

VFD
Variable Frequency Drives are the most energy
efficient solution to induction motor speed control.
Due to the unique features of induction motors, they
are most preferred in all industries. Soft starters are
replacing conventional motor starters for reducing
transients in motor starting.
 Our Training Programs
In this world of fast growing technologies engineers have to update their
knowledge with advanced systems. In this era of making everything as
business and false marketing, students are confused about the right course
and right institute. We would like to introduce a new field of career which is
untouched by many – automation engineering. With globalization all
companies are going for flexible manufacturing systems (FMS), which can
be economically implemented by modern automation systems like PLCs,
SCADA, HMI, VFD, DCS etc.
Our performance-based training methodology provides the right
combination of traditional instruction, hands-on practical experience similar
to a real-time scenario and refresher exercises to maximize your ability and
successfully utilize the acquired knowledge to design and develop cost
effective, reliable and precise automation systems. It is a rewarding prospect
for aspiring professionals in the various fields of Electrical, Electronics and
Instrumentation to mould a bright career in the automation sector with our
certified training programs. Our training programs provide the best practice in
the latest technologies, trends and challenges in the immensely competitive
areas of SCADA, PLC, DCS, Process control, HMI, Drives, Panel Designing,
Embedded, Industrial Networking and electrical controls. IPCS is the
authorized partner of m/s YOKOGAWA, Japan, for their DCS training
Our training programs are well appreciated by many industries in automation
field. We are providing trained man power supply to Industries. Because of
our quality training, we have excellent placement track record. We have
signed MoU with best consultancies in India and Abroad.
Our panel of experts comprises of engineers from diverse fields of
automation. Our Project Manager is a retired Group Manager from Apollo
Tyres. Our senior Consultant Engineer is a retired General Manager from
Western India Plywood. A group of electrical, electronics and
instrumentation engineers from different industrial sectors like oil & gas,
refineries, paper industry, marine & petrochemical engineering, food
processing, electronic chip manufacturing, telecom etc. contribute a great
deal right from the designing up to the installation of high-end projects.
 Placements
The quality of training is well appreciated only if students get placed in good
companies with a reasonable salary. We have an excellent placement track
record, having placed our qualified and skilled engineers in major companies
in India and abroad. Companies are directly recruiting our students because
of the best curriculum, experienced faculties and advanced lab facilities.
Companies use our online certificate validation system to get full details of
our trained engineers. We upload details of our trained professionals to our
website and update them frequently so that companies can search as per
their requirements.

Automation engineers are getting better openings because many companies

wish to increase production, produce competent products and thereby adopt
modern automation systems for production. As we are providing training in
relay logic controls also, our trained professionals can get a job in any type of
company, be it small or big. Transformation of relay logic controls to PLC
based system has a rewarding scope for industries. Freelance PLC
programmers are earning much for a single project.

On completion of the training the participants can grab openings in the

following industries.

Refineries
Fertilizers
Electrical substations
Electronics Manufacturing
Oil & Gas
Power Plants
Aerospace
Marine Industries
Pharmaceuticals
Petrochemicals
Telecommunication
Paper & Pulp Industries
Automated manufacturing industries
 COURSES

AUTOMATION
Duration: 240 Hours
SYSTEM ENGINEER

ADVANCED AUTOMATION
Duration: 150 Hours
SYSTEM PROFESSIONAL

ELECTRICAL CONTROLS & Duration: 60 Hours

PANEL DESIGNING

ADVANCED PLC Duration: 60 Hours

PROGRAM PROFESSIONAL

VFD INSTALLATION Duration: 30 Hours

PROFESSIONAL

INDUSTRIAL Duration: 30 Hours

NETWORKING

DCS ENGINEERING & Duration: 60 Hours

MAINTENANCE

CERTIFIED EMBEDDED Duration: 140 Hours

DESIGN PROFESSIONAL

CUSTOMIZED TRAINING Duration: 30 Hours

PLC, SCADA, VFD, CONTROL PANELS

Eligibility:
M Tech / B Tech - Electronics / Electrical / Instrumentation / Mechatronics / Marine
Msc / Diploma - Electrical, Electronics, Instrumentation
 SYLLABUS
AUTOMATION SYSTEM ENGINEER Duration: 240 Hours

The training program is broadly divided into seven sessions. Each session is taken by
experts with industry experience. As the world of automation is expanding day by day,
Engineers can't survive without proper training from basic to advanced level. We have
developed our syllabus to become our trained engineers an industry ready
professional. Thus we have developed our training program to equip participants
develop cost effective design with industrial standards.

Seven major sessions in which training imparted are

Electrical drives and controls.

Field Instrumentation and Pneumatics
Programmable Logic Controllers (PLC) - Siemens, Allen-Bradley,
ABB, Telemecanique, GE - Fanuc PLCs
Supervisory Control and Data Acquisition (SCADA) - Wonderware Intouch, i FIX
Distributed Control System (DCS)
Human Mchine Interface (HMI)
Control panel designing.

1. Electrical drives and controls

l Basics of Relays, Contactor, MCB, MCCB, ELCB, ACB,SDF etc
l Working details of different types of Electric Motors.
l Designing of control circuits using Contactors, Relays, Timers etc
l DOL, Star Delta Starter designing for 3 phase motors with specification.
l Practical wiring session on different controls.
l Motor drives- AC drives and DC drives.
l Programming and installation of VFDs.
l Discrete and Continuous speed control using VFDs.
l Safety and management concepts of designing a project.

2. Field Instrumentation and Pneumatics

l Different types of sensors - analog and discrete
l Technical terms used in instrumentation
l Calibration and testing of sensors- thermo couples, RTD, pressure
gauge, level sensors, proximity switches, limit switches etc
l Final control elements- Solenoid valve, control valve, motor actuators,
Solenoids, bellows, manual valves etc
l Wiring and commissioning of reactor plant with PLC and SCADA control.
3. Programmable Logic Controllers (PLC)
l Architecture of PLC- different modules, power supply unit etc
l Need of PLC in designing.
l Different types of sensors- sinking, sourcing, NPN, PNP.
l Monitoring the process through sensors- connection details.
l Analog addressing, continuos process monitoring and control.
l Different types of controllers- ON/OFF, Proportional, Derivative,
Integral and PID control.
l PLC Programming of branded PLCs.
l NO/ NC concept.
l Data file handling- forcing I/O.
l Wiring and fault correction.
l Programming and installations of branded on PLCs
l Maintenance of PLCs and field instruments in industrial project sites.

4. Supervisory Control And Data Acquisition (SCADA)

l SCADA Packages
l Role of SCADA in industrial automation
l SCADA system configuration, RTU, communication protocols.
l Script programming.
l Real time and historical trend.
l Configuring Alarms.
l Real time project development with PLC interfacing.
l Communication with other software.
l Recipe management.
l Accessing different security levels.
l Report generation of current plant.

5. Distributed Control System (DCS)

l Architecture of DCS
l Yokogawa Centum CS 3000
l Comparison of PLC with DCS
l Programming languages for DCS
l Different types of cards and their functions

6. Human Mchine Interface (HMI)

l Different types of operator Interfaces – Textual, Graphical
l Wiring practice of HMI
l Data handling with HMI
l Configuration and interfacing to PLC and PC
l Communication standards- DF1, Ethernet, DH45, RS232, Rs485, Profibus

7. Control Panel Designing

l Different types of panels.
l Basic components to be installed in a panel.
l Wiring details of panel.
l Specification and physical dimension of components.
l Earthing and Cabling of Panels- standard procedures.
l P&I diagram preparation.
 ADVANCED AUTOMATION Duration: 150 Hours
SYSTEM PROFESSIONAL

The training program is broadly divided into seven sessions. Each session is taken by
experts with industry experience. As the world of automation is expanding day by day,
Engineers can't survive without proper training from basic to advanced level. We have
developed our syllabus to become our trained engineers an industry ready
professional. Thus we have developed our training program to equip participants
develop cost effective design with industrial standards.

Seven major sessions in which training imparted are

Electrical drives and controls.

Field Instrumentation and Pneumatics
Programmable Logic Controllers (PLC)
Supervisory Control and Data Acquisition (SCADA).
Distributed Control System (DCS)
Human Mchine Interface (HMI)
Control panel designing.

1. Electrical drives and controls

l Basics of Relays, Contactor, MCB, MCCB, ELCB, ACB,SDF etc
l Working details of different types of Electric Motors.
l Designing of control circuits using Contactors, Relays, Timers etc
l DOL, Star Delta Starter designing for 3 phase motors with specification.
l Practical wiring session on different controls.
l Motor drives- AC drives and DC drives.
l Programming and installation of VFDs.
l Discrete and Continuous speed control using VFDs.
l Safety and management concepts of designing a project.

2. Field Instrumentation and Pneumatics

l Different types of sensors - analog and discrete
l Technical terms used in instrumentation
l Calibration and testing of sensors- thermo couples, RTD, pressure
gauge, level sensors, proximity switches, limit switches etc
l Final control elements- Solenoid valve, control valve, motor actuators,
Solenoids, bellows, manual valves etc
l Wiring and commissioning of reactor plant with PLC and SCADA control.
3. Programmable Logic Controllers (PLC)
l Architecture of PLC- different modules, power supply unit etc
l Need of PLC in designing.
l Different types of sensors- sinking, sourcing, NPN, PNP.
l Monitoring the process through sensors- connection details.
l Analog addressing, continuos process monitoring and control.
l Different types of controllers- ON/OFF, Proportional, Derivative,
Integral and PID control.
l PLC Programming of branded PLCs.
l NO/ NC concept.
l Data file handling- forcing I/O.
l Wiring and fault correction.
l Programming and installations of branded on PLCs
l Maintenance of PLCs and field instruments in industrial project sites.

4. Supervisory Control And Data Acquisition (SCADA)

l SCADA Packages
l Role of SCADA in industrial automation
l SCADA system configuration, RTU, communication protocols.
l Script programming.
l Real time and historical trend.
l Configuring Alarms.
l Real time project development with PLC interfacing.
l Communication with other software.
l Recipe management.
l Accessing different security levels.
l Report generation of current plant.

5. Distributed Control System (DCS)

l Architecture of DCS
l Yokogawa Centum CS 3000
l Comparison of PLC with DCS
l Programming languages for DCS
l Different types of cards and their functions

6. Human Mchine Interface (HMI)

l Different types of operator Interfaces – Textual, Graphical
l Wiring practice of HMI
l Data handling with HMI
l Configuration and interfacing to PLC and PC
l Communication standards- DF1, Ethernet, DH45, RS232, Rs485, Profibus

7. Control Panel Designing

l Different types of panels.
l Basic components to be installed in a panel.
l Wiring details of panel.
l Specification and physical dimension of components.
l Earthing and Cabling of Panels- standard procedures.
l P&I diagram preparation.
ELECTRICAL CONTROLS & Duration: 60 Hours
PANEL DESIGNING

1. Industrial Electrical Controls- design and installation

l Basics of Relays, Contactor, MCB, MCCB, ELCB, ACB,VCB etc
l Working details of different types of Electric Motors.
l Designing of control circuits using Contactors, Relays, Timers etc
l DOL, Star Delta Starter designing for 3 phase motors with specification.
l Practical wiring session on different controls.
l Motor drives- AC drives and DC drives.
l Safety and management concepts of designing a project.

2. Control Panel Designing

l Different types of panels.
l Basic components to be installed in a panel.
l Wiring details of panel.
l Specification and physical dimension of components.
l Earthing and Cabling of Panels- standard procedures.
l P&I diagram preparation

3. PLCs in Electrical Controls

l Need of PLC in electrical controls.
l Basics of PLC.
l Architecture- Modules
l NO/ NC, Timers, Counters etc
l Programming practice.
ADVANCED PLC PROGRAM Duration: 150 Hours
PROFESSIONAL

1. Programmable Logic Controllers (PLC)

l Architecture of PLC- different modules, power supply unit etc
l Need of PLC in designing.
l Different types of sensors- sinking, sourcing, NPN, PNP.
l Monitoring the process through sensors- connection details.
l Analog addressing, continuos process monitoring and control.
l Different types of controllers- ON/OFF, Proportional, Derivative,
Integral and PID control.
l PLC Programming of branded PLCs.
l NO/ NC concept.
l Data file handling- forcing I/O.
l Wiring and fault correction.
l Programming practices.

2. Supervisory Control and Data Acquisition (SCADA)

l SCADA Packages
l Role of SCADA in industrial automation
l SCADA system configuration, RTU, communication protocols.
l Script programming.
l Real time and historical trend.
l Configuring Alarms.
l Real time project development with PLC interfacing.
l Communication with other software.

3. Control Panel Designing

l Different types of panels.
l Basic components to be installed in a panel.
l Wiring details of panel.
l Specification and physical dimension of components.
l Earthing and Cabling of Panels- standard procedures.
P&I diagram preparation.
INDUSTRIAL NETWORKING Duration: 40 Hours

This course covers the standard networking devices and protocols in industry.
Networkings of PLCs are commonly used in Industries for controlling multiple
processes. Participants get maximum practical exposure to networking
devices and configuration of custom networks.

Need
l of Networking : brief history
Different types of networking architecture
l

Topology
l

OSI model of networking

l

Networking Hardware
l

Network Standards
l

Modbus
l

Canbus
Controlnet
Ethernet
Profibus
FIP I/O

Proprietary
l network
Master Slave Configurations.
l

RTUs – Remote Terminal Units.

l

Network comparisons
l

Design cases
l

Scheme of remote I/O

l

Design case of Remote I/O

l
 DCS ENGINEERING & Duration: 30 Hours
MAINTENANCE

DCS
l Evolution Operation
l Windows Configuration
DCS System Overview
l Control Group Display
l

DCS Hardware Overview

l Process Overview Display
l

Field Control Station Overview

l Trend Recording Display
l

Human Interface Station Overview

l Process Report
l

Operation of Standard Display Panels

l Historical Report
l

Tuning Parameter Display

l Image File Utility
l

Tuning Parameters Description

l System Status Display
l

Operation of Standard
l FCS Configuration
l

Display Panels Sequence Tables

l

Feedback Control
l Logic Charts
l

Instruments Operation HIS Configuration

l

Sequence Control Instruments Operation

l Graphic Builder
l

Real time Graphic Display Features

l Message Definition
l

Process Alarm Management

l Hardware Configuration
l

Annunciator Message Management

l Project Common Definition
l

Operator Guide Message Management

l I/O module Configuration
l

Human Interface System Utility Functions

l Generation of interlocks
l

Peripheral Device Connectivity

l Operation Group Overview
l

Human Interface Station Configuration

l

Field Control Station Configuration

l

Field Wiring Schematics for Analog &

l

Digital Signals
Control Drawing Builder
l

Feedback Control Instrument

l

Generation
Software Switches
l

Configuration
Sequence Control Instrument
l

Generation
VFD INSTALLATION Duration: 30 Hours
PROFESSIONAL

Today Conventional motor starters are replaced by energy efficient Variable

Frequency Drives. Variable Frequency Drives can provide maximum starting
torque without causing complaint to motor windings. The course contents are

Basic
l terminology associated with motors and Variable speed drives
Type of Motors , construction and their operating principle
l

Basic principle of starters and variable speed drives

l

Methods of starting of motors

l

Main functions of starters and Variable speed drives

l

Different types of Drives- Variable Frequency and Variable Voltage drives.

l

Different control modes of VFDs

l

Discrete and Continous control schemes.

l

Effect of long distance cables on VFDs

l

Diifferent types of braking

l

Selection of VFDs based on application

l

Hands on experience on integrated system

l
CERTIFIED EMBEDDED DESIGN Duration: 140 Hours
PROFESSIONAL

Our training is aimed at engineers practicing embedded software as well as

those planning to enter the embedded field. The training presents practical
sessions and techniques for use in designing, implementing, integrating, and
testing of modern embedded systems. After successfully completing the
training, the participant will be proficient in handling Embedded Projects
independently.

MCS–Versions - Assembly Language/ Embedded C

INTEL
l 8051 mcus.8051/89c51 architectures,
Introduction to embedded c.
l
System development, PIC microcontrollers.
l
Microchip PIC Architecture LEDs, Loads, timer and counters.
l
Interrupt service routine; seven segment Displays.
l
4X4 Matrix keyboard Conversion of Hex to BCD, HEX to ASCII.
l
HEX to Decimal values, 2x16 LCD Interfacing, LCD with Matrix key board.
l
UART and Serial communication.
l
PC with microcontroller and exchanging data on different baud rates.
l
Frequency counter,
l
Controlling Devices from PC using serial communication.
l
Pulse Width Modulation.
l
Servo motor and Stepper Motor control Interfacing of ADC
l
Different type of sensors.
l

MICROCHIP – PIC - Assembly Language/ Embedded C

System
l development.
PIC microcontrollers.
l
Microchip PIC Architecture LEDs, Loads, timer and counters.
l
Interrupt service routine; seven segment Displays.
l
4X4 Matrix keyboard Conversion of Hex to BCD, HEX to ASCII.
l
HEX to Decimal values, 2x16 LCD Interfacing, LCD with Matrix key board.
l
UART and Serial communication.
l
PC with microcontroller and exchanging data on different baud rates.
l
Frequency counter.
l
Controlling Devices from PC using serial communication.
l
Pulse Width Modulation.
l
Servo motor and Stepper Motor control Interfacing of ADC
l
Different type of sensors
l

Real Time Operating System (RTOS)

ARM Processors / Robotics
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CALICUT: Delta Complex, COCHIN: BV Complex, MUMBAI: Sector 15,
Near KSRTC, Calicut 01. Near KSRTC, Cochin 35. Vashi, Navi Mumbai 703.
Email:[email protected] Email:[email protected] Email:[email protected]

Tell: 0495 401 6664, 3236034, +91 9995 11 9846,+91 9745 2009 45
Diploma / Msc / Bsc / ITI - Electrical, Electronics, Instrumentation