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Read this first! • Please read these operating instructions before starting up the
coordinate measuring machine.
• For your own safety, please keep all relevant accompanying doc-
uments always ready at hand.
All rights pertaining to changes in the CMM and its options, the
program packages and the pertaining documents reserved.
61211-3040402 | DuraMax | Operating Instructions
This manual must not be circulated or copied, or its contents uti-

lized and disseminated, without our express written permission.
Persons misusing this manual are subject to prosecution.
All rights reserved, especially in cases of granting a patent or regis-
tering a utility model.
This manual is subject to modification. All rights pertaining to
changes in the CMM and its options reserved.
All product names are registered trademarks or trademarks of the
corresponding proprietors.
Carl Zeiss DuraMax: Operating Instructions
Industrielle Messtechnik Revision date: 3.0
Unternehmensbereich Issue date: 01/2011
D-73446 Oberkochen Order no.: 61211-3040402
Contents
Contents
Preface
Information about these Operating Symbols
Instructions For your orientation
Terminology
Chapter 1 Introduction
General information
Standard equipment Standards and regulations
CE marking Supplementary literature
Warranty
Contents
Chapter 2 Safety
Intended use
Warranty Intended use of the probing system
Intended use of the CMM
Safe operation of the CMM

Requirements for the operator Requirements for CNC program runs
Defining a competent specialist Basic safety instructions
Requirements for the safe use of the General measures of precaution
CMM
Safety when working on your CMM

Safety symbols on the CMM
Safety devices
Contents
Chapter 3 Description of the CMM
Labeling of a CMM
Design of the CMM
Components and their functions

Measuring table Temperature display

Coordinate axes Base (option)
Control Standard version
Control console Shop floor
Operation of the joysticks

Reference standard
Probing system
Design version
Application
Components
Changer rack
Contents
Chapter 4 Technical data
Coordinate measuring machine

General data Electrical data
Coordinate measuring machine Travel speed
characteristic values Environmental conditions
Probing system
VAST XXT probe
Chapter 5 Transport and installation
Transport
Notes
To be observed on delivery
Transport conditions
Contents
Installation
Notes Prerequisites for installation
Selecting the installation site
Chapter 6 Preparations for start-up

Before you start!
Connections
Connecting power supply
Mounting the changer rack

Notes Qualifying the changer rack
Visual check and check list

Contents
Chapter 7 Start-up
Switching the CMM on

Safety measures and information Start-up sequence
Mounting the probe

Stylus system assembly

Safety instructions Criteria and limiting values
Measures of precaution Criteria
Limit values
Inserting / removing the stylus system

Measures of precaution Inserting the stylus system
Background knowledge Removing the stylus system
Setting up the workpiece

Safety instructions Measures of precaution
Contents
Procedure Positioning the workpiece

Putting the workpiece down on the Clamping the workpiece
measuring table
Start-up checklist
Chapter 8 Measuring operation

What you should know!

Coordinate systems Operating mode
Probing and scanning Measuring software
Safety during the measuring operation

Safety instructions Measures of precaution
Preparations for a measuring run

Prerequisites for a precise measuring Reference point travel
run Reference point
Contents
Performing a reference point travel Causes of large deviations

Stylus system qualification Temperature compensation
What you should know! What is temperature
Preparation compensation?
Qualification procedure When should temperature
compensation be carried out?
Probing the workpiece

How to ensure correct measurement Special features used for measuring

Probing procedure probing systems
Selecting the type of probing Notes on measuring probing

systems
Probing sequence
Precision positioning during
Probing conditions
probing
Probing speed
Use of the VAST XXT
Preventing measuring errors
Notes on scanning
Automatic stylus system change
Tips for effective operation

Contents
Evaluating the measuring data

Limiting values for deviations Causes of deviations and measurement
errors
Terminating the measuring operation

What does the system shutdown do? Shutdown procedure
Chapter 9 Errors and faults
Errors occurring prior to the measuring run
Faults during the measuring run
Special measures
After a collision
Contents
Services
Hotline Teleservice
Chapter 10 Maintenance and care
Maintenance
Lubrication
Care
Safety instructions
Measures of precaution
Overview
Care measures
Inspection measures
Checking the stylus system
Cleaning/replacing the filter mat
Contents
Chapter 11 Shutdown and disposal
Shutdown
Disposal
Packaging CMM
General information
Index
Glossary
Foreword
Information about these Operating Instructions
Information about these Operating

Preface
Instructions
The DuraMax coordinate measuring machine (CMM) is described
in these operating instructions. The operating instructions apply to
the DuraMax 5/5/5 type.
These operating instructions address operators and users of the
coordinate measuring machine.
Foreword
Terminology
Terminology
In this document, the new terminology for coordinate measuring
machines is used according to EN ISO 10360-1.
Foreword
Symbols
Symbols
Three special symbols containing important information are used
in this manual.
The symbols appear in the marginal column, the text information is
next to the respective symbol.
> Danger!
In this case, special care is called for. The warning triangle and the
text next to it indicate the risk of injury.
Non-observance of this warning may cause personal injury.
> Important!
This symbol warns against situations which may lead to measuring
errors, errors in the measuring run, collisions or damage to the
coordinate measuring machine and workpiece.
klqb This symbol shows where to find additional useful information.

Foreword
For your orientation

In this manual, the following typographical means are used:
Example Description
not – Words to be emphasized are repre-
sented in italics.
– The italicized print is sometimes used
to mark a subheading, e.g. Type of
measurement:
Protective circuit Words to be especially emphasized are
represented in bold face.
no grease film Words to be especially emphasized in
the Notes are represented in bold face.
➤“Measuring run“ Referral to a text where additional infor-

on page … mation may be found.
➤ Page …
Foreword
Example Description
1 Remove the sty- Instructions that have to be carried out
lus system. in chronological sequence.
2 Cover the adapter
plate receptacle.
• Place the work- Instructions
piece …
• Switch off the Instructions in notational texts, e.g. haz-

drives in order to ard sign.
…
1 Rotary switch for …
Description of position numbers of the
2 Metal plate with …
graphics
A Adapter
Description of position numbers of the
B Probe
graphics
Chapter 1
1 Introduction
This chapter contains:

General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1 General information
Standard equipment
Standard equipment
General information
The standard version of the DuraMax coordinate measuring

machine comprises the following components:
– Coordinate measuring machine (CMM)
– Control (integrated)
– Control console
– Software, e.g. CALYPSO

– Documents
– Probing system
– Master stylus
– Reference standard
– Changer rack
Option
The computer and the peripherals are optional. They are not
included in the standard scope of delivery.
CE marking
CE marking
CE declaration of conformity as defined by the EC Machinery
Directive 2006/42/EC Appendix II No. 1 A
We hereby declare that by its design and construction and version
we placed on the market, the machinery named below complies
with the requirements set out in the EC Directive 2006/42/EC and
in the additional EC directives listed below.
Should modifications be made on the machinery which have not

been agreed by us, this declaration will no longer be valid.
Designation of the Coordinate measuring machine
machinery:
Machine type: DuraMax
Additional EC directives: EMC directive (2004/108/EC)
Harmonized standards – EN 60204-1
applied, in particular: – EN 61326-1 Annex 2, class A
– EN 61010-1
– EN ISO 12100-1/-2
CE marking
The product carries the CE marking on its type plate.
Carl Zeiss IMT GmbH

73446 Oberkochen, Germany
XXX...
Ser.Nr.: XXXXX Baujahr: XXXX
XXXXXX-XXXX-XXX REVxx
100-240 V~
1/N/PE 50…60Hz max. 600 VA
Standards and regulations

The CMM has been designed, manufactured and tested according
to the following standards and regulations:
Regulations
– BGV A1 (VBG 1): Accident prevention regulations –
General regulations
– BGV A3 (VBG 4): Accident prevention regulations –

Electrical systems and equipment
Standards
– DIN/VDE 0100:
Regulations for electric power installations with nominal volt-
ages of up to 1000V
– EN (IEC) 61010-1:
Safety regulations for measuring machines, control units, con-
trollers and laboratory equipment
– EN (IEC) 60204-1:
Safety of machines – electrical equipment of machines
– EN ISO 12100-1:
Safety of machines – Basic terminology, methodology
– EN ISO 12100-2:
Safety of machines – Technical directives
– EN (IEC) 61326-1:
EMC – Interference immunity; table 2, interference emission,
class A
– CAN/CSA-C22.2 No 61010-1-04:
Safety requirements for Electrical Equipment for measurement,
control and laboratory use.
– UL 61010A-1_2002:
Standard for Electrical Equipment for Laboratory use.
Supplementary literature
Supplementary literature
"Einfach messen – und was Sie dazu wissen sollten". The primer of
measurement technology.
Carl Zeiss, Unternehmensbereich Industrielle Messtechnik, order
no.: 612302-9002.
1 Warranty
Warranty
Notes
– The specifications and statements in the German Operating
Instructions are prevalent and binding for translations into other
languages.
– All rights pertaining to changes in the coordinate measuring
machine and its options, the software packages and the per-
taining documents reserved.
– All rights reserved, especially in cases of granting a patent or

registering a utility model.
The warranty does not cover the following:
– incidentals
– wearing parts.
Exclusion of warranty
The manufacturer cannot be held liable.....
– for actions contrary to the instructions given in this manual,
– for actions contrary to the instructions given in the brochure
“Installation Instructions“.
1 Warranty
– in case of alteration of the coordinate measuring machine ver-

sion delivered by us,
– if maintenance work is not carried out by personnel specially
trained at ZEISS,
– if measures for care are not taken by the operator or user
according to the specified measures,
– if original spare parts are not used for maintenance and repair
work,
– if the necessary maintenance work and measures for care are
not carried out according to the technical documentation.
Any information regarding maintenance work and measures for
care, incidentals and wearing parts are specified in separate publi-
cations.
Chapter 2
2 Safety
This chapter informs you about the applications of the CMM and
the prerequisites for safe use.

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safe operation of the CMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Safety when working on your CMM . . . . . . . . . . . . . . . . . . . . . 2-24
2 Intended use
Warranty
Warranty
Intended use
The coordinate measuring machine (CMM) may be used only for

its intended purpose. The operator is liable for any damage
incurred during any reasonably foreseeable misuse.
2 Intended use

The CMM can be used to determine the geometric sizes of work-
pieces. The workpieces may be made of metal or plastic.
Moving axes The CMM has moving axes and probes the workpiece in the X, Y
and Z coordinate axes.
Dimensions, posi- Geometric sizes are for example width, length, height as well as
tion, form the diameter and depth of bores.
The position of bores is calculated from the measuring data. Fur-

thermore, the form of workpieces, e.g. the form of a turbine
bucket can be determined by means of special software.
klqb The CMM may be used only for determining geometric sizes of
workpieces. The CMM must not be used for any purposes other
than those listed below.
Only workpieces and objects required for measurement may be
placed on the measuring table.
2 Intended use
Functions of the CMM

– Workpiece probing in six directions (±X, ±Y, ±Z).
This is ensured by means of three moving machine axes. Probing
is performed by means of a probing system. For measurement,
the workpieces must be fastened on the measuring table.
– The measuring table has the following functions:
– Holder for one or more workpieces
– Holder for qualification tools

– Fastening of the workpieces and qualification tools via the
threaded holes provided in the measuring table.
Reasonably foreseeable misuse

The CMM must not be used for purposes contrary to the intended
use.
Examples of reasonably foreseeable misuse:
– The machine axes must not be used to move objects.
– The Z axis of the CMM must not be used as drilling or lifting
device.
2 Intended use
– The CMM must not be used to measure living objects or parts

of the body.
2 Intended use
Intended use of the probing system

The probing system is a high-tech product which may be used only
for its intended purpose.
CMM probing systems are designed to determine the coordinates
of a workpiece. This is usually achieved via probing, during which
the workpiece is probed by a stylus tip. In some cases optical mea-
suring methods are used. The probing system comprises several
components such as the probe and stylus.

Stylus system The stylus system consists of several components: Adapter plate,
stylus and stylus system components. One or more styli can be
mounted on a stylus system.
The stylus tip is located at the end of the stylus.
Functions of the stylus system:
– The adapter plate holds and positions the stylus system exactly
in the probe.
– Workpiece probing is carried out by the stylus tip.
2 Intended use
Probe The probe is screwed onto the probe receptacle. The stylus system
is inserted below the probe. The probe and stylus system must be
handled carefully.
Probe functions:
– Holding the stylus system.
– Exact positioning of the stylus system.
– Detecting the stylus system deflection and transmitting the sig-
nal to the computer.

The computer calculates the coordinates of the probed point.
Reasonably foreseeable misuse

The probe and stylus system must not be used for purposes other
than their proper use.
Examples:
– The probe must not be used as a support.
– The stylus system must not be used as lever arm, e.g. to loosen
a ring bolt.
– The stylus system must not be used as a hammer.
2 Safe operation of the CMM
Requirements for the operator
Requirements for the operator

Safe operation of the CMM
The operator must ensure the following:

– The installation site requirements must be met.
– The operator has been properly instructed regarding handling
and operation of the CMM.
– The operator has received the operating instructions for work-
ing with the CMM. The operating instructions must be suitable
for all local and operating conditions and available in the lan-
guage spoken by the operating personnel.
The operating instructions must always be available within easy
reach of the CMM.
– The user must know and observe the safety instructions.
– Maintenance work and work on electrical equipment must be
carried out only by competent specialists.
Defining a competent specialist

A competent specialist is a person who, due to his
– training
– experience
– instruction
and knowledge of
– relevant standards
– regulations
– accident prevention regulations
– operating conditions
has been authorized by the person responsible for the safety of the
coordinate measuring machine to carry out the necessary opera-
tions and to recognize and avoid possible risks.
Work to be carried out by competent specialists

Examples:
– Initial start-up of the CMM
– Maintenance work on the CMM
– Work on the electrical equipment, e.g. control unit

– Preparation of the measurement: workpiece setting; creation of
measurement plans and CNC programs.
Requirements for the safe use of the CMM

klqb Correct operation of the CMM is required for a safe measuring
run. It is assumed that you are familiar with the documents
included in the scope of delivery.
• Read the CMM documents.
• Ensure that the operating instructions for the CMM and the
optional equipment are always available at the CMM.
In order to ensure safe operation of the coordinate measuring

machine (CMM), certain requirements must be met.
Observe the following:
• Observe the generally recognized accident prevention regula-
tions and safety instructions.
• Wear clothing suitable for the work.
• Observe the maximum permissible workpiece weight.
• Ensure sufficient illumination when operating the CMM.
• Operate the CMM only with the especially provided protective

devices.
• Do not remove any covers, protective equipment or warning
signs.
• Do not conduct routes through the working area.
• Delimit the working area.
• Carry out a visual check before start-up.
• Only use power cords and connectors which are in perfect con-
dition.
• Insert the power plugs only in sockets equipped with a perfect
protective ground connection.
• Clean the measuring table and the workpiece.
• Clamp the workpiece on the measuring table.
• Do not exceed the measuring range.
• Keep the control console within reach, in order to be able to
press the EMERGENCY STOP button in cases of emergency.
• Perform a reference point travel.
• Observe the notes on end of measuring operation.
No warranty claims The manufacturer of the machine cannot be held liable for any
damage caused by unauthorized interventions in the measuring
system. In case of unauthorized manipulations, all warranty claims
against the manufacturer and supplier as well as the validity of the
EC declaration of conformity are void.
klqb The »Safety« chapter contains a section with the basic safety
instructions. Where necessary, further safety instructions are men-
tioned in these operating instructions.
• Read and observe all safety instructions.

Requirements for CNC program runs
Requirements for CNC program runs

The following points must be observed during the CNC program
run:
– Only authorized persons may work with the CMM.
– The accessibility to the CMM by unauthorized persons must be
prevented by taking the corresponding measures.
– The technician responsible for set-up must instruct the operator
as to the operating position of the CMM.

– The control console must be placed outside the danger area of
the CMM.
The control console must be equipped with a sufficiently long
connecting cable to ensure that the CMM can be operated from
all sides if necessary.
– Safety devices must be used, for example light barrier.
– It is necessary to make sure that no one is within the blocked
area.
– If the permanent presence of the operator during the series
measurement mode cannot be guaranteed, the relevant safety
regulations for unattended operation must be observed.
Basic safety instructions

Electric voltage
> Danger!
Electric voltage is applied to the control unit. There is a risk of elec-
tric shocks. Any work on the control unit must be carried out only
by an electrical engineer.
The cover of the control unit may only be removed if the CMM is
out of operation. The following measures must be taken:

• Switch the drives and the control unit off.
• Remove the power plug.
Travel movements
> Danger!
There is a risk of injuries during all travel movements of the CMM.
The speed of the travel movements and the travel direction are
irrelevant.
The travel movements present the following potential dangers:
– Crushing and cutting of parts of the body.
The danger especially exists in the area between the ram, frame
panel and the workpiece.
– Risk to the eyes caused by the styli.
Measures:
• Keep a safe distance away from moving parts during manual
operation.
• Ensure that nobody is at risk during manual operation of the
machine.
• Keep a safe distance away from the CMM during automatic
measuring runs.
Avoiding risks of tripping or stumbling
> Danger!
Cables and accessory parts constitute a risk of tripping or stum-
bling which may cause injury. This can be avoided by the following:
• Lay all cables so that you do not trip over them when working
with the CMM.
• Make sure that the accessory parts do not impede the work and
do not present a risk of tripping or stumbling.
Wear suitable clothing
> Danger!
Certain work on the CMM present a risk of injury caused by
unsuitable clothing. This applies particularly to the loading of the
measuring table and the workpiece setting on the measuring
table.
• Wear suitable clothing, e.g. safety shoes and safety gloves,
when working.
Carrying out a reference point travel
> Danger!
During start-up, travel movements may only be carried out to a
limited extent by means of the joysticks located on the control con-
sole. Reason: No end positions of the axes have been defined yet.
Possible consequences: Danger to personnel and damage to the
CMM.
• After start-up, first carry out the reference point travel.

After this, travel movements can be carried out without restric-
tion via the joysticks.
CNC program
> Danger!
Risk of collision due to incorrect CNC programs. Possible conse-
quences: Danger to personnel and damage to the CMM.
• Test the CNC programs at reduced speed.
• Keep the control console within reach in order to be able to
press the EMERGENCY STOP button in case of emergency.
> Danger!
Risk of injury during high travel speed movements. The CMM trav-
els at maximum speed in all three axes.
• Make sure that you start the correct CNC program.
• Keep a safe distance away from all moving parts of the CMM.
• Delimit a large area around the working area of the CMM, e.g.
by means of a chain.
General measures of precaution

Delimit the working area
The working area around the CMM is to be delimited. The working
area may be delimited as follows:
– Marking on the floor
– Chain, especially in the case of automatic measuring runs.
The distance of the demarcation must be large enough to prevent

persons from reaching into the danger area of the CMM.
Do not alter the CMM

If the delivered version of the CMM is modified, safe operation of
the CMM is no longer guaranteed.
Maintenance work Any work and maintenance work on the CMM may only be carried
out by a ZEISS service engineer or by trained ZEISS personnel.
• Do not carry out any modifications on the CMM.
Sufficient illumination
Sufficient illumination is required for safe operation of the CMM.
• Ensure sufficient illumination before starting the CMM.
Visual check
A visual check must be carried out before switching the CMM on.
The CMM may be switched on only if it is in perfect condition.
• Make sure that the CMM is in perfect condition.
Work on the CMM

Make sure that no travel movements are possible when working
on the CMM.
• Switch the drives off before proceeding with the following

work:
– Preparing the workpiece and the probing system
– Care measures
2 Safety when working on your CMM

Safety when working on your CMM
The following symbols can be attached to components of the

coordinate measuring machine (CMM).
Danger symbol for electric voltage:
This symbol indicates a risk to life and limb.
Danger symbol:
This symbol indicates a danger to people and
the CMM as well as to its components.
klqb Any work on the control must be carried out only by electrically
qualified persons ➤„Basic safety instructions“ on page 2-15.
2 Safety when working on your CMM
Safety devices
Safety devices
The standard equipment of the coordinate measuring machine
(CMM) includes safety devices.
The standard safety devices comprise:
– The EMERGENCY STOP button on the control console
– Operating lever lock
– Shearing force limitation (hardware) and drive monitoring (soft-

ware)
EMERGENCY STOP button

The EMERGENCY STOP button is used to stop the travel move-
ment in case of emergency. To do so, press the button The button
engages. The drives are automatically switched off.
The button must be unlocked to switch the drives on again.
Unlock the button by turning it. The button moves upward.
Chapter 3
3 Description of the CMM
This chapter provides a general overview of the CMM and its com-
ponents.

Labeling of a CMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Design of the CMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Components and their functions . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3 Labeling of a CMM
Coordinate measuring machines (CMMs) are identified by the size

Labeling of a CMM
of their measuring range. The range is specified in the X, Y and Z

axes. Example: DuraMax 5/5/5.
Code number Measuring range
5 X: 500 mm
5 Y: 500 mm
5 Z: 500 mm
3 Labeling of a CMM
Type plate
The identification of your CMM is given on the type plate. The type
plate is located on the front side of the measuring table.
Carl Zeiss IMT GmbH

73446 Oberkochen, Germany
1
2 XXX...
4
3 Ser.Nr.: XXXXX Baujahr: XXXX
XXXXXX-XXXX-XXX REVxx
100-240 V~
1/N/PE 50…60Hz max. 600 VA
1 Series and designation of the CMM type

2 Serial number
3 Number of the CMM type
4 Year of manufacture
3 Design of the CMM
A CMM of the DuraMax product line is illustrated in the follow-

Design of the CMM
ing.
3 Design of the CMM
1 Housing of the drive and probe extension (Z axis)

2 Bellows cover; covering the drive and X guide (X axis)
3 Bellows cover; covering the Y guide (Y axis)
4 Probe extension
5 Probe
6 Measuring table
7 Control console
8 Base (standard version, option)
3 Components and their functions
Measuring table
Measuring table
The workpieces to be measured are placed on the measuring table.

The measuring table is made of polished gray cast iron.
Threaded holes Threaded holes (M10) are provided in the measuring table. These
are used to fasten workpieces and calibration tools on the measur-
ing table. The threaded holes are evenly distributed on the measur-
ing table at a distance of 100 mm. For more information, please
refer to the brochure “Installation Instructions“.

A corrosion-resistant measuring plate can be supplied as an
option. This plate is screwed to the measuring table using four
screws.
Measuring table
Measuring volume
The measuring volume is the space in which workpieces can be
probed.
Y X
Coordinate axes
Coordinate axes
Probing in six axes is possible with the coordinate measuring
machine. The probe with stylus system must travel in the X, Y and
Z axes.
Travel directions The illustration shows the possible travel directions.
Y X
Z
Control
Control
32 bit / C99L The control unit is located at the rear of the CMM. The DuraMax is
equipped with a 32 bit control. This control has the designation
C99L.
1 Cover for control unit

Control console
Control console
Standard control console
1 Control knob for speed adjustment

2 Joystick for the Z axis
3 Indicator for joystick locking
4 Display
5 Joystick for the X and Y axes; the joystick is equipped with a push-button for
setting intermediate positions.
6 EMERGENCY STOP button
7 Keypad
Control console
Panel tray
The panel tray can be attached to the left- or right-hand side of
the CMM.
Operation of the joysticks

The joysticks are required for travel control. This applies to manual
and automatic probing. Prior to automatic probing, manual prob-
ing is required to program the automatic measuring run.
Right joystick
The right joystick is used to move the stylus system in the X and Y
axes. The bridge moves in the Y axis, the ram in the X axis.
Operating position The travel movements in X and Y depend on the operating posi-
tion. As standard, forward travel movements of the joysticks are
set for the operation from the font. In the following evaluation, it
is assumed that you operate the CMM from the front.
Direction Action Movement of the joystick,
ram and bridge
X axis -X • Push to the left.
The ram moves to the left.
Control console
Direction Action Movement of the joystick,

ram and bridge
+X • Push to the right.
The ram moves to the
right.
Y axis -Y • Pull to the front.
The bridge moves towards
the operator.
+Y • Push to the rear.

The bridge moves away
from the operator.
klqb You may reverse the travel direction of the joysticks. This is advis-
able when operating the control console and performing probing
from behind the CMM.
You can reverse the travel direction by pressing a button on the
control console ➤ operating instructions for the control console.
Control console
Left joystick
The left joystick is used to move the ram in the Z axis.
Direction Action Movement of the joystick
and ram
Z axis +Z • Push to the rear.
The ram moves upwards.
-Z • Pull to the front.

The ram moves down-
wards.
klqb If the joysticks are not activated within a certain period of time,
they will be blocked. The blocking must be removed before it will
be possible again to carry out travel movements using the joy-
sticks.
For more information, please refer to the ➤ operating instructions
for the control console.
Reference standard
Reference standard
A high-precision sphere is used as the reference standard. The
sphere is made of ceramic material and has a diameter of 25 mm.
The reference sphere and reference sphere holder are part of the
scope of delivery.
1 Reference sphere
2 Reference sphere shaft
3 Reference sphere holder
4 Packaging
Reference standard
The shaft of the reference sphere can be screwed in at different

positions of the reference sphere holder. It is possible to mount
more than one reference sphere onto the reference sphere holder.
Probing system
Probing system
The DuraMax is equipped with the VAST XXT probe.
Design version
With the DuraMax, the VAST XXT version with stylus lengths of up
to 150 mm is used. This version comprises the following parts:
– VAST XXT TL 3 probe
– Two adapter plates for TL 3
– Master stylus (ThermoFit): Length: 30mm; diameter of the stylus
tip: 5mm
– Stylus
Probing system
– Installation kit
The installation kit consists of a pin wrench 5×1.2 and a probe
key to screw on styli.
Further components are:
– Changer rack
The changer rack is composed of a profile rail and a storage unit
with three holders for VAST XXT adapter plates
– Stylus kit
The star stylus kit is included in the standard equipment of the
machine. Other stylus system kits can optionally be supplied.
Application
The VAST XXT probing system can be used universally. It is possible
to probe discrete points or perform scanning. Measurements per-
formed with this system provide information on the dimensions,
position and form of a workpiece.
Features
– Scanning
– Automatic stylus system change
Probing system
– Low deviation by measuring system

– Robustness
– Different probe variants are available depending on the stylus
length and application
Advantages
Measuring soft work- The VAST XXT is particularly suitable for measuring soft work-
pieces pieces. Due to the low measuring force, deformations on the
workpiece and thus incorrect measurements are avoided.

Probing system
Components
3
1 Insulation of the ram

2 Ram
3 Knurled ring for screwing probe receptacle to ram
4 VAST XXT probe
5 Adapter plate receptacle
Probing system
Adapter plate
1 Outer spheres serve for monitoring the correct position of the adapter plate
in the adapter plate receptacle.
2 The inner sphere serves for mechanical coding.
3 Magnet
4 Chip for marking the adapter plate
5 Lateral marking on the adapter plate; for orientation
Probing system
Adapter plate for master stylus

klqb The adapter plate for the master stylus is identified by a red ring;
the master stylus by a red dot.
• Use this adapter plate exclusively for the master stylus.
• Use the adapter plate and the master stylus only for qualifica-
tion of the reference sphere (reference measurement).
1 Red ring on the adapter plate for master stylus

2 Master stylus for TL3
3 Red dot for marking of the master stylus.
Changer rack
Changer rack
The changer rack is composed of a profile rail and a storage unit
with three holders for VAST XXT adapter plates
1 Storage unit for three VAST XXT adapter plates

2 Profile rail
Temperature display
Temperature display
A foil strip for the indication of the ambient temperature is located
on the profile rail of the changer rack.
1 Profile rail of the changer rack

2 Foil strip for the indication of the ambient temperature
Green Actual value of the ambient temperature

Temperature display
Red Higher temperature

Blue Lower temperature
klqb When you mount three storage units, you must pull off the foil
strip from the profile rail.
Base (option)
Base (option)
Standard version
1 Base, standard version
Shop floor
The shop floor base has the following special features:
– Separate room for PC and options
Base (option)
– Swivel arm for screen and supporting plate

1 Door for PC room

2 Swivel arm
3 Plate for keyboard and mouse
4 Screen
Optional accessories can be installed to the left of the base.

Base (option)
Fixing the supporting plate

1 Lower side of the supporting plate

2 Lever for fixing the plate
Base (option)
Temperature control
A fan is provided for cooling the PC room. The PC room is
equipped with a temperature control device in order to avoid con-
stant running of the fan. The temperature is set to 30°C by
default. This setting may be changed if necessary.
1 Temperature control device

Base (option)
To change the setting, remove the flap on the right.

1 Right flap; access to the PC room

2 Key for opening the lock
3 Position of the temperature control device (hidden behind the housing wall)
Chapter 4
4 Technical data
The following is an excerpt from the CMM technical data.

Please refer to the data sheet for the complete and current techni-
cal data.

Coordinate measuring machine . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Probing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4 Coordinate measuring machine
Coordinate measuring machine
klqb The table below lists a selection of technical data. For more data,
please refer to the brochure "Installation Instructions".
General data
General data
Dimensioning Value
External dimensions
Width [mm] 1080
With shop floor base 1870 Value including the
swiveling range of the
swivel arm
Length Without control con- [mm] 1160

sole
With control console [mm] 1400
Height Only CMM [mm] 1803 Additional clearance
CMM with standard [mm] 2480 required for assembly:
base min. 200mm.
CMM with shop [mm] 2511

floor base
Measuring range
X axis [mm] 500
Y axis [mm] 500
General data
Dimensioning Value
Z axis [mm] 500
Masses Value
CMM [kg] 350
CMM with standard base [kg] 445
CMM with shop floor base [kg] 515

Workpiece, max. [kg] 100
Emissions Value
Noise level of the CMM [dBA] <70
Coordinate measuring machine characteristic values
Coordinate measuring machine characteristic

values
Category Characteristic value

Overvoltage category III
Pollution degree 2
Protection class 1
Electrical data
Electrical data
Category Value
Line voltage 100 - 240 V~ (±10 %)
Type of current 1/N/PE
Frequency 50 to 60 Hz (±3.5 %)
Power consumption max. 600 VA
Fuse for 230 V or 240 V C 16 A

Fuse for 100 V or 125 V 15 A
Travel speed
Travel speed
Operating mode Value

Creep speed: SLOW function 0 to 10 mm/s
Power-driven mode: 0 to 100 mm/s
CNC mode:
Speed - per axis max. 300 mm/s
Speed - vectorial Plane: max. 425 mm/s

Space: max. 520 mm/s
Environmental conditions
Environmental conditions
Parameter Area
Operational readiness:
Ambient temperature +15°C to +40°C
Measuring operation:
Relative humidity 40% to 70% (without condensation)
Room temperature 18…30°C

Absolute altitude: 100-125 V: max. 3000 m absolute altitude
230-240 V: max. 2000 m absolute altitude
4 Probing system
VAST XXT probe
VAST XXT probe

Probing system
Category Data
Probing direction Direction-independent
Diameter of the stylus tip, min. 0,3 mm
Stylus system weight, max. 15 g
Stylus system length 30 - 150 mm
Lateral styli ➤„Limit values“ on page 7-14

Chapter 5
5 Transport and installation
Do you want to install the CMM at another location or install an

additional CMM? In either case, this chapter provides the basic
information you will need on the required condition of the installa-
tion site and transport considerations.

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5 Transport
Notes
Notes
Transport
Separate document
klqb You received the brochure “Installation Instructions“ prior to the
delivery of the coordinate measuring machine. This document
informs you about all measures to be taken for transport and
installation. In the following, we will refer to some of the most
important points contained in this document.
5 Transport
The coordinate measuring machine is delivered disassembled on
transport pallets. The individual parts are wrapped in insulated
packaging. For overseas transport, the individual parts are packed
in shipping containers.
Requirements regard- A fork-lift truck with sufficient carrying capacity has to be used for
ing the fork-lift truck transport. The fork-lift truck must be suitable for the weight of the
individual transport containers. In order to avoid tilting of the load,

the forks must be completely underneath the transport pallets or
shipping containers and the fork width must be variable. You will
find the weight and dimensions of the individual parts in the bro-
chure “Installation Instructions“.
> Important!
The packing material or the shipping containers must not be dam-
aged. The packaging material may only be removed at the installa-
tion site by a ZEISS service engineer or a person authorized by
ZEISS.
5 Transport
Ambient temperature If the CMM must not be installed immediately by the supplier, the
+5°C to +40°C transport pallets or shipping containers must be stored in a cov-
ered area until the machine is installed. The ambient temperature
in the storage area must be within +5°C to +40°C.
5 Transport
The transport route from the storage area to the installation site
must be selected carefully. It might be necessary to prepare it in
order for it to meet the requirements.
Prerequisites for Observe the following regarding transport:
transport
– Weight: Is the bearing capacity of the floor along the routes
suitable for the weight of the shipping containers and the fork-
lift truck?
– Dimensions: Are the height and width of the doorways and
routes sufficient for the transport containers and the fork-lift
truck?
– Fork-lift truck: Does the fork-lift truck comply with the
requirements? ➤ page 5-3.
5 Installation
Notes
Notes
Installation
Separate document
klqb You received the brochure “Installation Instructions“ prior to the
delivery of the coordinate measuring machine. This document
informs you about all measures to be taken for transport and
installation. In the following, we will refer to some of the most
important points contained in this document.
CMM with base

klqb If the CMM has a base, both the CMM and the base must be
hss secured.
– For securing the CMM, the securing parts must be mounted to
the base.
– The base must be screwed down to the floor.
5 Installation

The installation site must meet the following requirements. The
following questions must be clarified:
– Is the room height sufficient?
– Is enough space available?
– Is the floor suitable for the weight of the CMM and the fork-lift
truck?
– How strong are the floor vibrations at the installation site?

Disturbing floor vibrations may for example be caused by
machines in adjacent rooms or buildings.
– Does the installation site comply with all of the environmental
conditions required for perfect operation of the CMM?
– Is the installation site free from coarse dirt particles, suchas cast-
ing sand and metal chips?
– Could there be problems with the power supply?
5 Installation
– If the optional base frame is not available, the loading capacity

of the table used must be sufficiently dimensioned.
In this case, the CMM's weight and the maximum workpiece
weight must be taken into account.
For more information, please refer to the brochure “Installation
Instructions“.
Carrying out vibration analysis

A vibration analysis should be carried out in case of doubt. The

result of the analysis must be made available to ZEISS for planning
purposes. An additional foundation may be necessary.
ZEISS can carry out a vibration analysis for you.
• Kindly contact us if you require our support.
5 Installation
Prerequisites for installation
Prerequisites for installation

The following preparations have to be made prior to the installa-
tion of the CMM by ZEISS service engineers:
– Installation of the power supply
– Adaptation of the CMM to room temperature
You will find the data required for preparation in the brochure
“Installation Instructions“.
Adaptation to room temperature

At least two days in At the final installation location, the CMM must be acclimated for
advance at least three days before it can reach the specified accuracy.
Chapter 6
6 Preparations for start-up
The preparation includes work not to be carried out daily or

weekly. One exception to this is the visual check. The visual check
should be part of your daily measuring operation routine.

Before you start! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Mounting the changer rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Visual check and check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6 Before you start!
Before you start!
Initial start-up by a Initial start-up is carried out by a ZEISS service engineer. However,
service engineer you must familiarize yourself with the preparations required for
start-up as well as know and observe the corresponding safety
instructions.
6 Connections

Connections
The electrical power supply must be close to the installation site in

order to be able to make the electrical connection of the CMM.
This must be done before installing the CMM.
1 Observe the electrical data stated in the chapter “Technical
data“ ➤ page 4-6.
2 Make sure that the power plug is easily accessible.
This is necessary to be able to disconnect the CMM from the

power supply in case of emergency.
> Important!
For using the CMM, you need a patch cord that is appropriate for
the voltage of the respective country. The patch cord is connected
to the control unit of the CMM by a ZEISS service engineer during
the initial start-up.
klqb For more information on the electrical power supply, please refer
to the brochure “Installation Instructions“.
3 Plug the power plug into your power supply socket.

6 Mounting the changer rack
Notes
Notes
Mounting the changer rack
The changer rack is mounted at the factory. Usually, a storage unit

for three stylus systems is attached to the right-hand side of the
profile rail. It is possible to mount up to three storage units on the
profile rail.
Safety area for storage unit

The safety area is needed to protect the ram and the probe from
collision. Safety areas for three possible storage unit positions are
predefined in the firmware. The respective safety area for the cho-
sen storage unit position will be defined during the initial start-up.
Notes
If you change this position or mount a second storage unit, the

safety area setting will need to be changed in the firmware. Any
changes to the firmware settings may only be performed by a
ZEISS service engineer.
1 Upper limit of all three safety areas

2 Predefined safety areas in the X axes for one or several storage units
> Important!
Risk of collision. If the position of the storage unit is changed, it is
no longer protected by a safety area. In this case, the safety area
will have to be redefined by a ZEISS service engineer.
• Only change the position of the storage unit if the safety area
can be adapted to the new position.
Notes
klqb The defined safety area will only be active after the reference point
travel ➤ page 8-13.
A travel movement in the Y axis up to the profile rail is possible as

soon as the probe is completely above the limit of the safety area.
A stylus system can then be placed into the storage unit.
If a storage unit is positioned in the center of the profile rail, the
screws of the profile rail must be half covered by the storage unit.
1 Upper screws on the profile rail

Notes
Using three storage units

If you mount three storage units to the profile rail, you must pull
the foil strip off the profile rail.
Notes on the use of holders

When using stylus systems with long horizontal styli, it may prove
impossible to use all holders of a storage unit.
Useful questions regarding planning

– Number of holders used for the measurement?
Space required by the widest stylus system?
– Number of stylus systems required for workpiece measurement?
Qualifying the changer rack
Qualifying the changer rack

For more information on qualifying, please refer to the ➤Operat-
ing instructions for the measuring software.
When to qualify?
The storage unit needs to be qualified in the following cases:
– Prior to its first use
– When the storage unit position is changed

– When mounting a new storage unit.
6 Visual check and check list
Visual check and check list
The visual check must be part of the routine work to be carried out
during the daily measuring operation. Before switching the CMM
on, make sure by means of a visual check that the measuring sys-
tem components do not show any visible damage.
In case of damage, …
Start-up of the CMM is not allowed in case of damage to the
CMM.
• Disconnect the CMM from the power supply by removing the

power plug.
• Inform a ZEISS service engineer.
Housing covers
The CMM may only be operated if all CMM housing covers are
mounted.
• Mount all housing covers before taking further measures.
Cable for power supply

The cable must be in perfect condition. It must not be bent nor
damaged.
6 Visual check and check list
• Ensure that no heavy objects are lying on the cable.
Changer rack
– Has the changer rack been installed correctly?
– Is a stylus system change possible without collision?
Chapter 7
7 Start-up
This chapter describes the work to be carried out regularly.

You want to clamp a new workpiece on the measuring table or
prepare the probing system for the measuring run? Or you want to
switch the CMM on again after it has been put out of operation?
The following pages provide the corresponding information.

Switching the CMM on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Mounting the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Stylus system assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Inserting / removing the stylus system . . . . . . . . . . . . . . . . . . . . 7-18
Setting up the workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Start-up checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
7 Switching the CMM on
Safety measures and information

Visual check
klqb A visual check must be carried out before switching the CMM on.
The CMM may be switched on only if it is in perfect condition.
• Make sure that the CMM is in perfect condition ➤„Visual check
and check list“ on page 6-9.
Releasing the Z axis

klqb Travel movement in Z direction will not be released before booting
of the control system has been completed.
• If it is not possible to move the ram, switch CMM and control
unit off and then on again.
Series measurement mode

klqb When starting a CNC program, make sure that no one is in the
danger area of the CMM.
• Make sure that no one is in the danger area of the CMM.
klqb Maximum speed may only be used if the CNC program has been
tested at low speed beforehand. In this way, collisions at high
travel speed are avoided.
klqb The maximum speed may be reduced by several boundary condi-

tions.
Examples of reduced maximum speed:

– control knob for the speed setting on the control console
turned back,
– Default speed in measuring software reduced.
Measuring software
klqb The probe must be connected to the ram before starting the mea-
suring software.
Start-up sequence
Start-up sequence
Proceed as follows when switching the control on:
1 Switch on the controller.
2 Switch the drives on.
3 Switch the computer on and start the measuring software.
Start-up sequence
Switching on the control (1)

The control is switched on via the control console. For this pur-
pose, a push button is located on the left side of the control con-
sole.
• Press the push-button.
Wait for approx. 30 s • Wait for approx. 30 s before switching the drives on.
This is necessary since the internal computer requires a certain
amount of time for start-up. The booting process must be ter-

minated before the drives are switched on. The LED above the
key for the drives flashes during the booting process. In addi-
tion, the ZEISS logo moves over the display.
Switching on the drives (2)

The drives are switched on via the control console.
• Press the key shown here on the control console.
As soon as the LED above the key lights up, the drives are
switched on.
Note: This key is also used for switching off the drives.
Start-up sequence
Switching the computer on

• Switch on the computer and other peripheral devices, such as
the printer.
• Boot the computer; start the operating system.
• Start the measuring software.
7 Mounting the probe
Mounting the probe
The procedure for probe insertion is described in the following.

1 Probe receptacle
2 Connecting cable for probe
3 Pin at plug connector
4 Recess for probe connection
5 Knurled nut on the probe
7 Mounting the probe
1 Place the probe on the plug connector of the connecting cable.

To ensure correct alignment, the pin on the plug connector
must engage in the recess for the probe connection.
2 Move the probe upward towards the thread of the probe recep-
tacle and turn it until the ZEISS logo points to the left.
3 Carefully turn the thumbscrew clockwise on the thread.
4 When the thread engages, release the lower part of the probe
and tighten the thumbscrew manually.

klqb If you hold the probe tight while turning the thumbscrew, it is not
hss possible to mount the probe correctly. It gets loose as soon as you
push slightly against it.
7 Stylus system assembly
Safety instructions
Safety instructions
> Danger!
Stylus tips are generally made of ruby. By a fall on hard ground, the
stylus tips can splinter. Thereby, injuries can be caused by splinters.
• Treat styli and other stylus system components carefully. Also,
do not drop them.
> Important!
Stylus systems must not be assembled on the probe. The probe
could thereby be damaged.
• Do not attach any styli to the stylus system as long as the stylus
system is located in the adapter plate receptacle.
>
Important!
Assemble the stylus systems carefully. Do not exert any force when
screwing the components together. Furthermore, you should wear
gloves, thus avoiding an excess heating of the stylus. Due to this

heating, the measuring results can be falsified.
• Screw the components together manually. Assemble them fully.
• Use the pin included in the kit to tighten the components.
> Important!
The weight of all components and the length of the stylus, exten-
sions and joining elements must be considered when assembling a
stylus system.
• Observe also the weights indicated for the individual styli, join-
ing elements and the adapter plate when assembling a stylus
system.
• Observe the length specifications for the styli, extensions and
other joining elements when assembling a stylus system.
• Observe the limiting values ➤„Limit values“ on page 7-14.
Criteria and limiting values

Criteria
An unfavorable stylus system structure may impair the measuring
accuracy. Therefore, it is necessary to observe the following criteria
for assembly.
• Only use the accompanying styli.
• Stable structure with as few components as possible.

• Symmetrical design with respect to weight; the center of gravity
must be located in the physical center; use counterweights if
necessary.
Stylus extensions may be used as counterweights.
klqb Check the balance by holding the adapter plate between two fin-
gers and letting the stylus system swing back and forth until it
comes to a stop. The stylus system must point downward in a ver-
tical direction.
• Do not assemble probes with more than one branching.

• If possible, never use joints when assembling oblique stylus con-

figurations.
It is preferable to use components shaped according to your
corresponding requirements. You can also make such compo-
nents yourself, provided that you observe the permissible limit-
ing values for the stylus system.
• Use only components that are in perfect condition.

Component requirements:
– not damaged
– clean
– grease-free
• Observe the limiting values for the stylus system: length and
weight
Limit values
To ensure error-free measurement by the probing system, the max-
imum weight and length must not be exceeded. The following val-
ues must not be exceeded:
Stylus system weight, 15 g
max. (incl. adapter plate)
Total length of the stylus 30 mm - 150 mm
Lateral styli
1 Stylus length: maximum 150 mm
2 Distance from the adapter plate:
minimum 50 mm
3 Projection: maximum 65 mm
4 Recommended range for lateral
stylus: 50 - 70 mm
Deflection at the stylus tip, X,Y axis: ±3 mm

max. Z axis: ±3 mm
The maximum deflections depend on the length and weight of
the stylus system as well as on the probe orientation.
If the stylus sags in the Z direction at lateral orientation, the
deflection in the -Z direction is reduced and increases in the +Z
direction. Additionally, the maximum deflections in the other
directions change.
klqb Only the styli belonging to the respective stylus kit may be used. If
longer or heavier styli are used, this may result in measuring errors.
7 Inserting / removing the stylus system
Inserting / removing the stylus system
> Important!
Stylus systems must not be assembled on the probe. The probe
could thereby be damaged.
• Insert only finished stylus systems, equipped with all necessary
styli.
• Do not attach any styli to the stylus system as long as the stylus
system is located in the adapter plate receptacle.

Background knowledge
Background knowledge
The stylus system is held in place by an electromagnet or solenoid.
If the measuring software calls for an insertion or change of the
stylus system, the magnetic force is reduced. After insertion of the
stylus system, the full magnetic force becomes effective after a
short delay.
The measuring software is required for inserting and changing a
stylus system.
• Please also read the corresponding chapters in the operating
instructions for the measuring software.
Inserting the stylus system

This procedure must be initiated by the measuring software.
Operating instruc- • Read the corresponding chapters in the operating instructions
tions for the measur- for the measuring software.
ing software
1 Initiate the procedure via the measuring software.
Then insert the stylus system within 20 seconds. If the stylus sys-
tem is not inserted within this time, you have to repeat this pro-
cedure.
2 Insert the correctly aligned stylus system into the adapter plate
receptacle ➤ Special features of the VAST XXT adapter plate.
The stylus system is attracted by the magnet. As soon as the
insertion of the stylus system is complete, this is signaled by an
audible click.
Special features of the VAST XXT adapter plate

The adapter plate is held magnetically and can be inserted manu-
ally or automatically. The three outer spheres on the adapter plate
serve for adjustment of the correct position in the adapter plate
receptacle. The correct fit of these spheres is monitored electroni-
cally. The fourth sphere serves for mechanical coding of the
adapter plate type.
Marking Laterally on the adapter plate, there are black markings at a dis-
tance of 120°. The markings are in the form of one, two or three
dots. They serve for a better orientation when inserting the
adapter plate.
1 Outer spheres serve for monitoring the correct position of the adapter plate
in the adapter plate receptacle.
2 The inner sphere serves for mechanical coding
3 Magnet
4 Chip for marking the adapter plate
5 Lateral marking on the adapter plate; for orientation
Checking the correct position

The correct fit of the adapter plate must be checked.
• Try to twist the adapter plate carefully.
If you feel a slight resistance, then the adapter plate fits cor-
rectly in the adapter plate receptacle.
Removing the stylus system
Removing the stylus system

The measuring software is required to remove a stylus system.
Basic procedure:
1 Initiate the procedure via the measuring software ➤ Operating
2 Remove the stylus system.

Information on automatic changing is provided in the chapter
➤„Automatic stylus system change“ on page 8-43.
7 Setting up the workpiece
Safety instructions
Safety instructions
Setting up the workpiece
Switch the drives off
> Danger!
You are exposed to the danger area of the CMM when working on
the measuring table. Risk of injury due to unintentional travel
movements must be excluded.
• Switch the drives off.
The Z axis may slowly move downwards with the drives

switched off.
Clean the measuring table and the workpiece
> Danger!
There must not be any grease film on the measuring table. Work-
pieces may slide and fall off of the measuring table, thus present-
ing a risk to the personnel and the CMM. Make sure that the
Safety instructions
workpiece and the measuring table are free from lubricants before
placing a workpiece on top of it.
• Clean the workpiece and the measuring table before placing a
workpiece on the measuring table.
• Remove any greasy or oily substances from the measuring table
and the workpiece.
Clamp the workpiece on the measuring table
>
Danger!
Workpieces must always be clamped in order to avoid their being
moved, knocked over or falling off of the measuring table. Any
workpieces which are not fixed present a danger to personnel, the
CMM and the workpiece.
• Clamp the workpiece on the measuring table before measuring
the workpiece.
Certain measures of precaution have to be observed to avoid dam-
age to the CMM and the measuring table.
• Observe the maximum permissible workpiece weight
➤ page 4-2.
• Workpieces having a weight of more than 15kg must be lifted
or moved with a crane or lifting device.
Approach the CMM slowly in order to avoid damage to the

CMM.
• Make sure that the workpiece, crane or lifting device does not
strike the CMM.
Even slight jolts may affect the functioning of the CMM.
• Place the workpiece upright on the measuring table.
• Do not slide the workpiece on the measuring table.
The surface of the table could be scratched when sliding the
workpiece, thus impairing the measuring accuracy of the CMM.
klqb The workpieces must have full contact with the measuring table.
Any hard particles lying underneath the workpiece may lead to
inaccurate measurements. Moreover, the surface of the measuring

table and of the workpiece may be damaged.
• Clean the measuring table before placing a workpiece or a
clamping device on it.
• Always clamp the workpiece so that it lies on the defined points
of support (three-point support).
This can be achieved by using a fixture, for example.
Procedure
Procedure
Putting the workpiece down on the measuring table
Workpieces can be put down on the measuring table either manu-
ally or by means of a lifting device.
Heavy workpieces Heavy workpieces have a hard impact if they are lowered onto the
measuring table too quickly.
• Lower heavy workpieces at a maximum speed of 2mm/s.

• First place the workpiece on elastic supports.
• Then replace the elastic elements with rigid supports.
Metal blocks clamped by clamping devices can be used as rigid
supports. Screw fasteners can be used alternatively. These fas-
teners can be screwed into the threaded holes in the measuring
table.
Positioning the workpiece

Position the workpiece so that all required measurements can be
carried out without changing the workpiece position.
Procedure
Measuring operation When using a changer rack, position the workpiece so that the
without collision measurement and the stylus system change can be carried out
without collision.
• Position the workpiece so that no collision can occur during the
measuring run.
For more information on installing a changer rack, please refer
to ➤„Mounting the changer rack“ on page 6-4.
Do not exceed the measuring range

In general, the workpiece and the fixtures should be within the
measuring volume.
klqb Large and bulky workpieces may project over the measuring vol-
ume as long as the travel movements are not hindered. This is an
exception which requires the approval of ZEISS.
Clamping the workpiece

Workpieces must always be clamped …
– … in order to avoid their being knocked over inadvertently or
falling off from the measuring table,
– … their being moved or knocked over by probing or collision.
Procedure
• Clamp all workpieces securely in place.

klqb The maximum permissible torque for the threaded holes in the
measuring table is 40Nm.
• Tighten the screws with a maximum torque of 40Nm.
klqb Workpieces made of soft materials may be deformed by chucks,

thus falsifying the results of the measurement.
• If necessary, use special chucks to avoid deforming of the work-

pieces.
Chucks
Chucks are screwed onto the measuring table using the threaded
holes (M10).
Metal, plastic, wood Chucks are generally made of metallic materials. Chucks made of
plastic or wood may also be used if necessary.
7 Start-up checklist
Start-up checklist

– Has the CMM been switched on in the correct order?
➤ page 7-4.
– Control switched on?
– Drives switched on?
– Computer switched on?
– Measuring software started?

– Have the criteria for the assembly been observed? ➤ page 7-12.
– Have the limiting values for the stylus system been observed?
➤ page 7-14.
Clamping the workpiece

– Is the workpiece in the correct position? ➤ page 7-28.
– Is it possible to measure all workpiece dimensions in one cycle?
– Is measurement possible without collision? Because of a colli-
sion with the changer rack, for example.
– Is the workpiece clamped in tight? ➤ page 7-29.
Chapter 8
8 Measuring operation
This chapter describes the procedure for correct measurement with

the CMM. Furthermore, the possible causes of unusual measured
results are also explained.

What you should know! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Safety during the measuring operation . . . . . . . . . . . . . . . . . . . . 8-8
Preparations for a measuring run . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Probing the workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Automatic stylus system change. . . . . . . . . . . . . . . . . . . . . . . . . 8-44
Tips for effective operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45
Evaluating the measuring data . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
Terminating the measuring operation . . . . . . . . . . . . . . . . . . . . 8-49
8 What you should know!
Coordinate systems
Coordinate systems
There are three coordinate axes corresponding to the travel move-

ments: x, y and z. Together these axes form a machine coordinate
system. Two additional coordinate systems are required for exact
calculation: the workpiece and control coordinate systems. The
coordinate axes are assigned the letters G, W and S to identify the
coordinate systems:
– Machine coordinate system; XG, YG, ZG

– Workpiece coordinate system; XW, YW, ZW
– Control coordinate system; XS, YS, ZS
For more information on the coordinate systems, please refer to
the ➤ operating instructions for the measuring software.
Probing and scanning

Workpieces may be probed from any directions. The illustration
shows the possible probing directions and the scanning of a bore.
It is also possible to probe oblique surfaces perpendicular to the

probing surface. This is done by means of the measuring software.
The workpiece coordinate system is aligned according to the work-
piece surface ➤ Operating instructions for the measuring soft-
ware.
klqb Clamp a workpiece before probing. Otherwise, the workpiece may
be shifted by the probing. Correct measurement is not possible if
the workpiece is shifted.
Operating mode
Operating mode
The CMM makes it possible to measure in two operating modes:
manual and automatic.
In the manual mode, the workpiece is probed by means of the joy-
sticks. The joysticks are located on the control console.
In the automatic mode, the workpiece is measured using a CNC
program. The measuring software enables programming of CNC
runs.
klqb Before starting the CNC program, you must test the program at
reduced speed. The test is a safety measure to ensure that the
measurement can be carried out without collision.
Measuring software
Measuring software
In addition to the control console, the CMM is also operated by
means of the measuring software. There are different measuring
software versions for the HP-UNIX, LINUX and Windows 2000/XP.
• Please read the corresponding chapters in the operating instruc-
tions for the measuring software before operating it.
8 Safety during the measuring operation
Safety instructions
Safety instructions
Safety during the measuring operation
Set-up work
> Danger!
Risk of injury during high travel speed movements. Therefore, any
set-up work in the danger area of the CMM may be carried out
only if special prerequisites are fulfilled.
• Reduce the maximum travel speed – either via the control know
on the control console or in the measuring software.

• Always keep the control console within reach in order to be able
to press the EMERGENCY STOP button in case of emergency.
Perform a reference point travel
> Danger!
During start-up, travel movements may only be carried out to a
limited extent by means of the joysticks located on the control con-
sole. Reason: No end positions of the axes have been defined yet.
Safety instructions
Possible consequences: Danger to personnel and damage to the

CMM.
• After start-up, first carry out the reference point travel.
After this, travel movements can be carried out without restric-
tion via the joysticks.
Collisions during the CNC program
> Important!
CNC programs that have not been tested may lead to severe colli-
sions.
• Test CNC programs at reduced speed before you start at maxi-
mum speed.
The speed can be reduced via the control knob on the control
console or in the measuring software.
Collisions with the changer rack
> Important!
The changer rack protrudes into the measuring range. This may
lead to collisions with the changer rack.
• Move the probe close to the changer rack.
Failures caused by magnetic materials
> Important!
Workpieces or chucks may have a magnetic effect and damage
data carriers, such as diskettes, credit cards.
• Keep the data carriers away from magnetic materials.
Failures caused by liquids
>
Important!
If liquids seep into the electrical equipment, this can harm CMM
operation.
• Keep liquids away from the CMM to avoid unintentional pene-
tration of liquids into the electrical equipment.
Failures caused by radio signals
> Important!
Radio signals may interfere with operation of the CMM.
• Do not use any cellular phones or walkie-talkies within a 3 m
radius of the CMM.
Lateral styli
> Important!
Laterally projecting styli may collide with the frame panel or the
changer rack.
• Ensure that there is no risk of collision between the styli and
parts of the CMM.
Failures caused by vibrations and shocks

klqb Vibrations and shocks may affect the CMM operation. Possible
causes of vibrations are for example:
– Heavy machining centers
– Transport devices
– Presses.
8 Preparations for a measuring run
Prerequisites for a precise measuring run
Prerequisites for a precise measuring run

Preparations for a measuring run
The following preparations have to be made to ensure maximum

accuracy when measuring with the CMM.
1 Switch the CMM on at least three hours before starting the
measuring run.
The CMM must be adapted to room temperature prior to the
measuring run. Recommendation: The CMM should always
remain on.
2 Always carry out a reference measurement after the reference
point travel and qualify each stylus used for measurement.
3 Carry out temperature compensation ➤ page 8-30.
Reference point travel

Reference point
The reference point corresponds to the origin of the machine coor-
dinate system. It is located in the upper left corner of the measur-
ing range. The reference point must be determined by a reference
point travel prior to the measuring operation ➤„Performing a ref-
erence point travel“ on page 8-14.
-Y X 1
-Z
1
2 2
3
3
1 Reference point (= origin of the machine coordinate system)

2 Park position
3 Measuring range
4 Front view
Performing a reference point travel

A reference point travel has to be carried out after every start-up of
the CMM. The reference point is determined. By determining the
reference point, the end positions of the CMM are determined,
too.
Before starting the reference point travel, make sure that the probe
is within the measuring volume. Otherwise, reference point travel
is not possible.
Z ➛ X ➛Y During the reference point travel, the probe first moves in the Z
axis until it reaches the mechanical end position and then in the X
and Y axes.
> Danger!
The reference point travel is carried out automatically. Before start-
ing the reference point travel, make sure that nobody is at risk.
• Ensure that nobody is endangered by the travel movements.
>
Important!
Make sure that the reference point travel can be carried out with-
out any collisions with components on the measuring table.
• Move the probe to a position from where the reference point
travel can be carried out automatically.
Starting the reference point travel

The reference point travel is started by the measuring software.
• Read the corresponding chapter in the ➤ Operating instructions
for the measuring software.
Park position after After the reference point travel, the probe moves to the park posi-
the reference point tion. The coordinates of this position are defined in the measuring
travel software. The coordinates must be within the measuring volume.
Example of park position: X= 30, Y= -30, Z= -30.
klqb The position of the reference standard has to be redetermined in
the following cases after a reference point travel:
– if a stylus system must be requalified.
This is required, for example: after supplementing or replacing a

stylus, after a collision.
– if the position of the changer rack or storage unit has
changed.
Stylus system qualification

klqb The measuring software is required for the following procedure.
tions for the measuring software.
Why is qualification necessary?

By means of qualification, the stylus vector and diameter are deter-

mined. This data is required in order to determine the coordinates
of the probed point.
The reference measurement has to be carried out before determin-
ing the stylus vector ➤„Carrying out a reference measurement“ on
page 8-21.
In which cases is qualification necessary?

Qualification is necessary in the following cases:
– if the ambient temperature varies considerably and if the stylus
system consists of components having different expansion coef-
ficients.
– after a collision.
– when inserting a new stylus into the stylus system.
What should be observed during qualification?

Observe the following during qualification:
– Perform a reference measurement using the master stylus.
– Select the stylus to be qualified.
klqb Qualification can be carried out manually or semi-automatically.

Preference, however, should be given to semi-automatic qualifica-
tion.
Preparation
What is required for qualification?

The following is required for qualification:
– Reference standard
A reference standard with a highly accurate ceramic sphere is
usually used ➤„Reference standard“ on page 3-14.
– Master stylus
The master stylus must be used for the reference measurement
➤„Carrying out a reference measurement“ on page 8-21.
– Styli required for workpiece measurement.
Information about the master stylus:
Red dot The master stylus has different features with regard to length and
diameter of the stylus tip. The features depend on the probing sys-
tem used. The master stylus is marked with a red dot.
Prerequisites for precise qualification

Before you begin with the qualification, make sure that the follow-
ing prerequisites are met:
– The stylus is stable.
– All stylus system components are tightly screwed together .
– The limiting values for the assembly of the stylus system have
been observed.
– Reference sphere, stylus tips and adapter plate are clean and
not damaged.
– Stylus system components have not been damaged.
Mounting the reference standard on the measuring table

The reference standard is screwed onto the measuring table using
one of the threaded holes.
1 Reference sphere holder

2 Through holes for fastening screws
3 Threaded hole M10 in the measuring table
• Place the reference sphere holder on the measuring table and

screw it to a threaded hole in the measuring table (max. torque
40 Nm).
Select the position of the reference sphere holder so that the
reference sphere can be probed with all styli.
If certain styli cannot be qualified, you may change the orientation
of the reference sphere.
Carrying out a reference measurement

The position of the reference sphere must be determined prior to
the determination of the stylus vector. Use the master stylus for
this purpose. Proceed as follows:
1 Insert the master stylus.
2 Call the menu for reference measurement ➤ Operating instruc-
3 Select stylus 1 on the control console.
5
3
4
1
4 Probe the reference sphere in the Z axis.

The reference sphere is measured. Its position has been deter-
mined.
A Correct
B Wrong
1 Stylus shaft
2 Probing direction
3 Reference sphere; probing on the pole.
5 Remove the master stylus.

Now, all styli can be qualified.
Qualification procedure
After the reference measurement has been carried out, the stylus
system can be qualified.
klqb During qualification, the effect of the temperature should be taken
into account.
• Prior to qualification, carry out temperature compensation

➤ page 8-30.
klqb The maximum deflection occurring at qualification is 0.4 mm. A

maximum probing force results from the deflection of 0.4 mm. The
resulting probing force depends on the stylus lengths.
• Only styli may be used that will not cause any inadmissible
deformations at the maximum probing force.
1 Insert the stylus system in the adapter plate receptacle.

2 Open the menu for the qualification ➤ Operating instructions
for the measuring software.
3 Select the stylus to be qualified on the control console.

4 Call the menu in the measuring software for the qualification
➤ Operating instructions for the measuring software.
5 Probe the reference sphere in the shaft direction of the stylus

and determine its diameter.
The shaft of the reference sphere may not be probed during the
qualification.
A Correct
B Wrong
1 Stylus shaft
2 Probing direction
6 Check the result.

Standard deviation The result is evaluated according to the standard deviation.

There is no maximum standard deviation which applies to all
applications. The tolerable deviation depends on many factors:
for example resolution and precision of the CMM, length and
rigidity of the stylus shaft, quality of the stylus tip, cleanness of
the environment. Normally, the standard deviation should be
within a range of a few micrometers (e.g. 0.002 [mm]).
If the result is not satisfactory, repeat the qualification or look
for the plausible causes. It might be necessary to decide

whether or not to accept measuring inaccuracies.
7 Repeat points 2 to 4 for all other styli of the stylus system.
8 Qualify additional stylus systems if necessary.
In this case, repeat points 1 to 5.
klqb If high precision is required or in case of high temperature fluctua-
tions, the qualification procedure should be repeated regularly.
If the CMM is in operation for several weeks without interruption
and the same stylus systems are always required for measurement,
the stylus systems should be redefined at least every week. For
requalification of already qualified styli, six probing points are suffi-
cient.
Causes of large deviations

If large deviations occur during qualification, measuring inaccura-
cies will be caused during subsequent measuring operation. In
order to avoid such inaccuracies, the mechanical design of the cor-
responding stylus system should be checked.
Sources of faults and errors

The sources of faults and errors which may lead to increased devia-
tions are listed in the following.

– Stylus system configuration
– Stylus status
– Magnetic field
– Influence of temperature
Further information is to be found elsewhere ➤ page 8-46.
Temperature influence
The stylus is inserted manually and qualified immediately. Due to
the heat of the hand, the temperature of the probe material and
the material properties change as a result thereof. Minor differ-
ences in temperature already influence the material properties. The
degree of influence depends on the components of the stylus sys-
tem.
Temperature compensation
What is temperature compensation?
The measuring software calculates the workpiece geometry for the
material properties at 20°C. 20°C is the reference temperature for
length measurements according to DIN EN ISO 1. Since the actual
temperature deviates from the 20°C, the geometric data has to be
corrected by a correctional value.
Expansion coefficient The correction value is calculated by the measuring software. How-
ever, the measuring software needs to know the temperature of
the CMM and the workpiece. Furthermore, the expansion coeffi-
cient must be entered in the measuring software ➤ operating
Procedure
We can differentiate between two cases:
– If no temperature sensor can be connected to the CMM:
• Determine the temperature of the workpiece.
• Enter the temperature of the workpiece and the expansion
coefficient for the workpiece material in the measuring soft-
ware.
The measuring software calculates the correction value.

– When connecting a temperature sensor to the CMM:
• Enter the expansion coefficient for the workpiece material in
the measuring software.
• Connect the temperature sensors.
Calculating the cor- The measured values are automatically transferred to the measur-
rection value ing software. The measuring software calculates the correction
value.
Correction value
All of the geometric data measured on the workpiece is corrected
by the correction value with respect to the reference temperature
of 20°C. Exact workpiece measurement is thus guaranteed.
When should temperature compensation be carried

out?
Temperature compensation can be carried out continuously. In
some cases it is imperative to carry out temperature compensation:
– After every start-up.
– As a test measurement:
– If the ambient conditions change greatly during the day, you
should carry out at least one test measurement per day.

– You should also carry out test measurements if the CMM is in
operation for several weeks. In case of constant ambient con-
ditions, one test measurement per week is sufficient. In case
of varying ambient temperatures, test measurements should
be carried out more frequently.
8 Probing the workpiece
How to ensure correct measurement
How to ensure correct measurement

Probing the workpiece
> Important!
Regular inspection of the stylus systems is required to ensure cor-
rect workpiece measurement.
• Check the styli, the stylus system components and the adapter
plate regularly.
• Remove any particles or grease film from the stylus tips and the
adapter plate.
• Replace any styli that are damaged.
Probing procedure
Probing procedure
Selecting the type of probing
The type of probing depends on the measuring job and the
required number of measuring points. Position measurement
requires only one or more discrete-point probing actions. Multi-
point probing or scanning can be used when determining dimen-
sions. Scanning must be used for form measurements.
Probing sequence
Working step Example
1 Select stylus.
2 For scanning: Surface scanning
Select the scanning mode
and start the measuring
routine.
Probing procedure
Working step Example

3 Select the element to be Circle, surface, cylinder ...
measured in the measur-
ing software.
This is not always neces-
sary for CALYPSO because
of the automatic element
recognition.
4 Probe the workpiece.
Probing conditions
The following conditions must be fulfilled to guarantee collision-
free scanning: These conditions depend on the probe system. The
following conditions must be fulfilled:
– Constant probing speed.
– Minimum distance to the contact point.
A minimum distance is required to reach the probing speed. The
minimum distance should be 2 to 4mm. In case of smaller dis-
tances, the probing time increases.
Probing procedure
Probing speed
Probing should be carried out at constant speed.
The speed depends on the deflection of the joystick. At the begin-
ning and end of the deflection range, the speed is proportional to
the amount of deflection. The speed between the beginning and
the end is constant. This speed corresponds to the probing speed.
Probing speed depen-
v
dent on deflection of
joystick
v1
Joystick deflection
v Speed
v1 Probing speed;
optimum speed during probing.
Maximum possible The maximum possible speed is reached at full deflection of the
speed joystick. The actual speed depends on the position of the control
knob on the control console.
Probing procedure
Proceed as follows:
1 Enter a standard value of 100% in the measuring software, in
case this option is given in the measuring software.
2 Adjust the speed using the control knob on the control console.
If the control knob is turned clockwise as far as possible, the
maximum possible speed corresponds to the standard value,
e.g. 100%, defined in the measuring software.
The control knob makes it possible to reduce the speed to zero.

If the speed reaches a value of less than 10% of the standard
value, this will be indicated on the control console. An LED on
the standard control console lights up.
Preventing measuring errors

Measuring errors may have several causes. Answer the following
questions before starting the measurement:
Questions regarding the prevention of yes / no
measuring errors
– Are the probing surfaces of the workpiece clean
and oil free?
– Is the workpiece secured against shifting?
Probing procedure
Questions regarding the prevention of yes / no

measuring errors
– Are the structural criteria of the stylus system ful-
filled?
– Are the stylus system and the stylus in perfect
condition?
– Has the reference point travel been carried out?
– Has the reference measurement been carried

out?
– Has the qualification been carried out correctly?
– When using a measuring probing system, has
tensor calibration been performed?
– All styli qualified?
– Has the correct stylus been selected?
– Has the temperature compensation been carried
out?
If you answered all of the above questions with “yes“, measuring

errors can be excluded to a large extent.
Special features used for measuring probing systems
Special features used for measuring probing

systems
Notes on measuring probing systems
The results of manual probings and measurements with CNC pro-
grams may slightly vary. In general, the highest precision can be
achieved in the automatic mode with CNC programs.
Precision positioning during probing

With regards to the measuring probing systems, the joysticks are
temporarily deactivated as soon as the probe touches the work-
piece. The CMM control takes over the precision positioning of the
stylus. The measured value is accepted.
Use of the VAST XXT
Probe deflection and measuring force

The size of the measuring force depends on the stylus length and
on the probe deflection on the stylus tip.
klqb Very thin styli may break. Styli of the applicable stylus system kit
are suitable.
»Standard« The recommended presetting for the deflection is »Standard«,

selectable in the Calypso measuring software. At this setting, the
probe deflection at the measurement recording is 0.15 mm; this
value is independent of the stylus length.
For critical application cases, further modes are available:
– Susceptible: small deflection, for example for soft workpieces or
low scanning speed.
– Robust: high deflection, for example for rough workpieces or

high scanning speed.
The different modes can be selected in Calypso.
Probing
– In the case of styli with a very thin stylus shaft, the probing
dynamics may have to be reduced.
– Self-centering probing is not permitted.
The moments generated by frictional forces lead to inaccurate
measurements.
– Disc styli may not be used since these cannot be qualified.
Notes on scanning
Scanning speed
The possible scanning speed depends on the measuring force, the
surface condition of the workpiece, the radius of the stylus tip and
the required tolerance.
klqb Too high scanning speeds can lead to incorrect measured results.
Abrasion or material deposits

klqb During scanning, the stylus remains continuously in contact with
the workpiece. The stylus tip practically glides along the surface of
the workpiece. This may cause abrasion and material deposits.
– Abrasion:
Material may rub off the workpiece or the stylus tip (e.g. in case
of sintered material) as the stylus glides along the surface of the
workpiece during probing.
– Material deposits:
With certain materials (such as aluminum), material may remove
itself from the workpiece and deposit itself on the stylus tip.
For this reason, stylus tips should be checked regularly following all
scanning operations and be replaced, if necessary.
• Check the condition of the stylus tips and clean them.
• If the stylus tip is damaged, then replace the stylus.
8 Automatic stylus system change
A changer rack is required for automatic changing. Before it is pos-

sible to change a stylus system automatically, preparations have to
be made first.
• Allocate a holder.
A specific holder in the storage unit must be allocated to each
stylus system. You should note which holder is allocated to
which stylus system.
klqb The measuring software is required in order to carry out this proce-
dure.
8 Tips for effective operation
Changing the probe automatically

Tips for effective operation
If several stylus systems are required for workpiece measurement,

you should note which stylus system you have assigned to which
holder.
If more stylus systems are required than can be accommodated by
the storage unit, it is possible to mount additional storage units.
This may only be performed by a ZEISS service engineer because a
virtual security zone around the storage units has to be defined.
Do not switch off the CMM if ...!

The start-up procedure involves a number of worksteps which take
a while to perform. Furthermore, the CMM should be switched on
15 minutes before carrying out the first measurement. You can
save time by leaving the CMM switched on.
In order to avoid that the measured values are influenced by
switching on and off, the CMM should be switched off as seldom
as possible. We recommend that you switch off the CMM only in
the following cases:
– in case of longer disuse (several weeks)
– maintenance work.
8 Evaluating the measuring data
Limiting values for deviations
Limiting values for deviations

Evaluating the measuring data
Standard deviation The result is evaluated based on the standard deviation. There is no
maximum standard deviation which applies to all applications. The
tolerable deviation depends on many factors: e.g. on the resolu-
tion and precision of the CMM, length and rigidity of the stylus
shaft, quality of the stylus tip, cleanness of the environment, sur-
face and form of the workpiece.
It might be necessary to decide whether or not to accept measur-

ing inaccuracies.
Causes of deviations and measurement errors

The sources of faults and errors which may lead to increased devia-
tions are listed below.
Source of error Cause
Probing – Probing has not been performed perpendicular to the prob-
ing surface.
Stylus system configura- – Stylus system structure is not stable.
tion – Stylus system components have not been screwed together

firmly enough.
– Permitted stylus limits have not been observed.
The stylus system is too long, too heavy or contains unsuit-
able components.
Qualification – Different axis clamping than for qualification.
– Different measuring force than for qualification (with mea-
suring probes, for example VAST)
Magnetic field – A fault was caused by a magnetic field.
Possible causes of a magnetic field: for example workpiece,
clamping tool, stylus system extensions.
Source of error Cause

Reference point – No reference point travel has been carried out.
– No reference measurement has been carried out.
Temperature compensa- – Temperature compensation has not been carried out.
tion – Incorrect temperature compensation, for example a wrong
material coefficient has been entered.
Status of the reference – Setup of the reference sphere is not stable.
sphere and of the stylus – The reference sphere or stylus tip is soiled, oiled or dam-
system aged.
– Stylus system components or adapter plate are/is damaged.
Status of the reference – Bottom of the reference sphere holder is damaged.
sphere holder
Workpiece condition – The workpiece shows signs of deformation and roughness.
– The workpiece is soiled.
– Workpiece is covered with oil, forexample drops of oil in the
small bores.
– The workpiece material is too soft.
8 Terminating the measuring operation
What does the system shutdown do?
What does the system shutdown do?

Terminating the measuring operation
If you put the CMM out of operation and switch it off completely,
the following data will be lost:
– Reference point
– Information about the current valid coordinate system.
When putting the machine into operation again, a reference point
travel has to be carried out.
The desired workpiece coordinate system must be called again in

the software.
Shutdown procedure
Shutdown procedure
After the CMM has been shut down, the probe remains in its last
position. The space coordinates of its position are lost.
In order to avoid faults when the CMM is put back into operation,
the measuring operation should be terminated correctly. For infor-
mation on the operator's controls, please refer to ➤ page 3-9.
Sequence
1 If necessary, remove the stylus system and store it in a safe

place.
2 Move the probe to a safe position.
This position must be inside the measuring volume. Prepare for
the next start-up by positioning the probe close to the reference
point.
• Move the Z axis downwards until it reaches the measuring
table.
Otherwise, the Z axis may slowly move downwards with the
drives switched off.
3 Close the measuring software.
Shutdown procedure
4 Shut down the operating system.

5 Switch the computer off.
6 Switch the drives off using the key shown here.
7 Switch the control off.
• Press the lateral push button on the control console.
Chapter 9
9 Errors and faults
Errors and faults may occur during operation of the CMM. The
causes may be incorrect operation or technical defects.
This chapter helps you to identify and quickly eliminate the cause
of a fault.

Errors occurring prior to the measuring run . . . . . . . . . . . . . . . . . 9-3
Faults during the measuring run. . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Special measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9 Errors occurring prior to the measuring run
Errors occurring prior to the measuring run
If the CMM cannot be started, check whether the following errors

can be excluded:
Error Cause Measure Check

The CMM cannot Wrong start-up • Follow the given sequence.
be started. sequence. • First, switch on the CMM and
then the computer.
Control Control unit has Switch the control unit on: The push button
not been • Press the lateral push button remains in the
switched on. pressed position.
on the control console.
Drives The drives have Switch the drives on: The LED above
not been the key must light
• Press the key on the control
switched on. up.
console.
9 Errors occurring prior to the measuring run
Error Cause Measure Check

EMERGENCY Unlock the button: The button pops
STOP button on out a few millime-
• Turn the EMERGENCY STOP
the control con- ters.
button slightly.
sole is locked.
• If the above mentioned errors can be excluded, put the CMM

out of operation and repeat the start-up procedure.
• If it is then still not possible to carry out a measuring run, call a

ZEISS service engineer or our hotline ➤ page 9-9.
9 Faults during the measuring run
Faults during the measuring run
The following table helps you to identify and eliminate faults

occurring during the measuring run.
klqb A fault may have different causes. One or more measures may be
necessary to eliminate a certain cause. If two measures are pro-
posed, this does not mean that both of them have to be taken to
eliminate the fault.
Fault Cause Measure Check

No travel move- EMERGENCY Unlock the button: The button pops
ment possible. STOP button on out a few millime-
• Turn the EMERGENCY STOP
the control con- ters.
button slightly.
sole is locked.
Collision, • Eliminate the cause of the
for example with collision.
the workpiece. • Reactivate the drives.
• Reinitialize the CMM if neces-
sary.

The CNC func- • Wait until the measuring run
tion which has has been terminated.
not been termi-
nated is activated,
e.g. in case of
semi-automatic
measuring run.
The CNC program Manual operat- • Set the automatic operating

cannot be started. ing mode set. mode in the measuring soft-
ware.
Travel movement The set speed is Increase the speed:
too slow. too low. • Turn the control knob on the
control console clockwise.
The standard • Set the standard speed value
value, e.g. 50%, in the measuring software to
set in the measur- 100%.
ing software is
too low.

The SLOW func- • Deactivate the SLOW func- Display on the
tion is active. tion via the control console. control console.
Stylus system No holder allo- • Allocate a holder to the stylus
change cated to the stylus system.
system.
Position of the • Requalify the storage unit.
storage unit was • Reallocate holder.

changed.
Collision: • Reallocate holder and set
missing interme- intermediate positions.
diate positions.
Two stylus sys- • Reallocate holder.
tems were allo-
cated to one
holder.
9 Special measures
After a collision
After a collision
Special measures
When the probe or stylus moves against an obstacle and the drives
are switched off, proceed as follows:
• Eliminate the cause of the collision.
• Reactivate the drives.
Initializing the CMM If the drives cannot be switched on, the CMM must be reinitial-
ized. For more information about the initialization procedure,
please refer to the ➤ operating instructions for the measuring

software.
• Check whether the stylus needs to be requalified.
klqb If the ram or the probe collides with an obstacle, the guideway and
other components of the CMM may be damaged. In this case, an
exact measuring operation cannot be guaranteed.
• If measurements are not possible after a collision, call a ZEISS
service engineer or our hotline.
klqb After collision, the stylus system has to be requalified and the
workpiece position (w position) has to be determined again.
9 Special measures
After a collision
Collision during automatic stylus system change

A collision occurring during change may be caused by missing
intermediate positions.
• Reallocate the holder to the stylus system and choose the inter-
mediate positions so that changes can be carried out without
collision.
9 Services
Hotline
Hotline
Services
If a fault cannot be eliminated and occurs again after a renewed

start-up, call a ZEISS service engineer or our hotline in Oberkochen
(Germany). The phone number of our hotline is:
within Germany: 01803.336337
from abroad: +49.7364.20.6337
9 Services
Teleservice
Teleservice
ZEISS offers fast and economical help in the form of online diag-
nostic tools. There are several options here.
Teleservice tools – Online diagnosis of errors
– Online software update
– Online service
– Online training
If you are interested in this type of support, call our hotline.
Chapter 10
10 Maintenance and care
Careful maintenance and care are essential for perfect operation

of the CMM. The first section of this chapter will provide you with
information on maintenance. The following section will inform you
on the measures required to properly care for the CMM.

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
1 Maintenance
Maintenance
Purpose of mainte- The maintenance work is to assure...

nance work
– safe measuring operation,
– that there are no downtimes,
– that the CMM always measures with maximum accuracy.
In order to guarantee these features in the long run, the CMM
requires regular maintenance.
>
Danger!
Maintenance work must be carried out only by competent
specialists. These persons must have received special training on
the corresponding CMM qualifying them to carry out all necessary
maintenance work.
Maintenance agree- We recommend concluding a maintenance agreement to guaran-

ment tee safe operation. ZEISS offers maintenance agreements relieving
you of any need to worry about maintenance.
• If you wish to subsequently conclude a maintenance agree-
ment, call our hotline ➤ page 9-9.
Regarding maintenance work, a distinction is made between
Advanced maintenance and Basic maintenance.
1 Maintenance
Advanced maintenance:
– Preventive maintenance is performed on all components accord-
ing to the working plans.
– Inspection of precision, adjustment and calibration.
– Replacement of wearing parts.
Basic maintenance:
– Preventive maintenance is performed on defined components
according to the working plans.

– Verification and correction of geometry and calibration.
– Replacement of wearing parts.
Maintenance inter- The time intervals between two maintenance calls depend on the
vals degree of utilization. Generally, maintenance should be carried out
at least every 2000 operating hours.
We recommend:
Degree of utilization Scope of annual maintenance
work
1-shift operation one advanced maintenance
1 Maintenance
Degree of utilization Scope of annual maintenance

work
2-shift operation 1×advanced maintenance + 1×basic
maintenance
3-shift operation 2×advanced maintenance
Part of the maintenance work

Maintenance work includes inspection of the following:

Area Examples
Safety devices (standard Forexample drive monitoring; colli-
equipment) sion protection in the series mea-
surement mode
Measuring system Forexample functioning, precision
Control unit Forexample operator's controls;
control console
Drive unit Motor and gearing unit
Sensory mechanism Probing system
1 Maintenance
klqb When concluding a maintenance agreement, you also must specify

any optional equipment to be covered.
1 Maintenance
Lubrication
Lubrication
Some components of the CMM must be lubricated within the
scope of maintenance work.
> Important!
Lubrication may only be carried out by competent specialists.
Components to be lubricated:
Prior to each lubrication, remove any traces of old grease.

Component Type of grease Procedure
Guide shoes – all THK AFA Quantity: For each guide shoe approx.
1.6 g of grease (5 strokes).
• Move the axis by 100 mm after the
third stroke to distribute the grease
evenly in the guide shoe.
• Then apply the remaining grease.
1 Maintenance
Lubrication
Component Type of grease Procedure

Drive spindles – three spin- GF40 Quantity: For each spindle approx. 2 g (6
dles to 7 strokes).
• Distribute the grease evenly over the
entire length.
Accessories:
Accessories Order no. Remark

Grease gun 000000-0460-887 The grease gun supplies 0.3 to
0.35 g per stroke.
Grease THK AFA 000000-0460-885
Grease GF40 000000-0101-299
1 Care

Care
Why to care?
Although the CMM is robust and easy to care for, a certain degree
of care is still required. The sensitive measuring system of the
CMM requires a certain degree of cleanliness. Even the smallest
dust particles on the stylus tip or the reference sphere may cause
inaccurate measurements. Furthermore, the measuring table
requires daily care.

The measures for care also include the regular cleaning and check-
ing of certain components.
Cleaning agent
You need the following for care:
Detergent Purpose Order no.
Mild detergent
A fluff-free cloth, e.g.
made of linen
Vacuum cleaner
1 Care
Detergent Purpose Order no.

Corrosion preventing For care and cleaning of the 000000-0518-313
agent Rivolta T.R.S. Plus measuring table
(pump spray 300 ml)
Solvent, e.g. KOH (potas- For removing aluminum depos-
sium hydroxide, 10%) its from the stylus tip
1 Care
Safety instructions
Safety instructions
> Danger!
When carrying out care measures, make sure that no travel move-
ments are performed.
• Switch the drives off in order to enable safe execution of the
care measures.
>
Danger!
Injuries can be caused by sharp edges.
• Wear safety gloves when carrying out care measures.
1 Care
> Important!
• Do not use compressed air for cleaning the CMM.
klqb Use fat dissolving and non-corroding cleaning agents.

1 Care
Overview
Overview
The components requiring care are listed below. The time intervals
apply only if all installation site requirements have been met.
Component Interval Type of care
Measuring table Every day Vacuum cleaner, clean- ➤ page 10-14
ing agent
Threaded holes in the Every week Vacuum cleaner ➤ page 10-15
measuring table
Stylus tips At least every week Depending on the ➤ page 10-15
degree of soiling:
– Cleaning agent
– Special solvent; e.g.
potassium hydrox-
ide for removing alu-
minum deposits
Reference sphere Every week Cleaning agent ➤ page 10-16
Adapter plate As required Fluff-free cloth; using a ➤ page 10-17
cleaning agent, if
required
1 Care
Overview
Component Interval Type of care

Probe As required Dry or damp cloth ➤ page 10-17
Changer rack Every month Vacuum cleaner ➤ page 10-18
Clean with a cleaning
agent if required
Bellows cover Every month Vacuum cleaner ➤ page 10-19
Housing covers Every month Mild, normal cleaning ➤ page 10-19
agent
1 Care
Care measures
Care measures
Measuring table
The bearing surfaces of the workpiece or the clamping device and
the measuring table must be clean. Any particles lying underneath
the bearing surface may lead to inaccurate measurements. Fur-
thermore, the surface of the measuring table and the workpiece
may be damaged.
klqb Before placing a workpiece on the measuring table, make sure that
the measuring table is clean.
1 Remove larger particles with a vacuum cleaner.

2 Then clean the measuring table with a soft cloth.
3 Finally apply an anti-corrosion agent to the measuring table,
making sure that it does not leave any grease film on the mea-
suring table surface, e.g.: Rivolta T.R.S. Plus.
• Apply the agent sparingly.
1 Care
Care measures
Threaded holes
Dust may accumulate in the threaded holes and threads. In order
to ensure perfect condition of the threads, remove any dirt depos-
its from the threaded holes with a vacuum cleaner.
Stylus tips
Stylus tips may be soiled e.g. by dust particles. Furthermore, mate-
rial rubbed off of the workpiece to be probed may settle on the
stylus tip, especially during scanning.

• Clean the stylus tips with a lint-free cloth.
• Use a cleaning agent if required.
Make sure that the stylus tip is free from cleaning agent resi-
dues.
klqb The styli must be handled carefully. If force is exerted, the glued
bond between the stylus tip and the stylus shaft may separate and
the stylus shaft may bend or even break.
• Do not exert any force when cleaning.
If material from the workpiece settles on the stylus tip, it can be

removed with special solvents.
1 Care
Care measures
Removing aluminum An aluminum deposit can be removed with 10% NaOH solvent
deposits (sodium hydroxide) or with 10% KOH solvent (potassium hydrox-
ide). Make sure that the solvents do not act too long since the
glued bond between the stylus tip and the stylus shaft may be
affected. For cleaning, proceed as follows:
• Wear rubber gloves and safety goggles.
• Immerse a cloth (e.g. cotton cloth) in one of the two solvents
and clean the probe element with the cloth.
• Rinse the stylus tips immediately with water and dry them.
klqb If the styli are not being used, store them in a safe place, ideally in
the stylus system kit.
Reference sphere
The reference sphere must be clean and in perfect condition to
ensure correct qualification.
• Clean the reference sphere with a lint-free cloth.
• Use a cleaning agent if required.
Make sure that the reference sphere is free from cleaning agent
residues.
1 Care
Care measures
Adapter plate
The adapter plate must be protected against soiling.
• Store the adapter plate in a dust-free and clean place, e.g. in a
cabinet or drawer, whenever it is not in use.
Cleaning:
Wipe off the adapter plate with a dry or damp cloth.
• Clean it with a mild cleaning agent.
• Dry it in order to prevent oxidation of its contacts.

Make sure that there are no cleaning agent residues. The function
of the adapter plate may be affected.
Probe
The adapter plate and the adapter plate receptacle of the probe
must be protected against soiling.
• Always leave an adapter plate in the adapter plate receptacle.
1 Care
Care measures
Cleaning:
Wipe off the probe with a dry or damp cloth.
klqb Do not apply excessive force when cleaning to avoid damage to
the probe and the adapter plate receptacle.
If the adapter plate receptacle is dirty:

• Clean the adapter plate receptacle with a mild cleaning agent.
• Then dry the adapter plate receptacle.

Make sure that the adapter plate receptacle is free from cleaning
agent residues. The function of the adapter plate receptacle could
otherwise be adversely affected.
Changer rack
Vacuum the changer rack and the holders with a vacuum cleaner
and clean them with a mild cleaning agent.
• Remove all cleaning agent residues.
1 Care
Care measures
Bellows cover (movable cover)

Vacuum the movable cover with a vacuum cleaner and clean it
with a damp cloth.
> Important!
The cover must not be removed.
Housing covers
Vacuum the housing covers and clean them with a damp cloth.
> Important!
The covers must not be removed.
1 Care
Inspection measures
Inspection measures
Checking the stylus system
Intensive care of the CMM also includes inspection of the compo-
nents used.
Regular inspection of the stylus systems is required to ensure cor-
rect workpiece measurement.
• Check the styli, the stylus system components and the adapter
plate regularly.
• Remove any particles or grease film from the stylus tips and the
adapter plate.
• Replace any styli that are damaged.
1 Care
Inspection measures
Abrasion or material deposits

klqb During scanning, the stylus remains continuously in contact with
the workpiece. The stylus tip practically glides along the surface of
the workpiece. This may cause abrasion and material deposits.
– Abrasion:
Material may rub off the workpiece or the stylus tip (e.g. in case
of sintered material) as the stylus glides along the surface of the
workpiece during probing.
– Material deposits:
With certain materials (such as aluminum), material may remove
itself from the workpiece and deposit itself on the stylus tip.
For this reason, stylus tips should be checked regularly following all
scanning operations and be replaced, if necessary.
• Check the condition of the stylus tips and clean them.
For information on how to remove aluminum deposits, please
refer to ➤ page 10-16.
• If the stylus tip is damaged, then replace the stylus.
1 Care
Inspection measures
Cleaning/replacing the filter mat

The interior of the control box is cooled by a fan attached to the
top right. The intake port is located at the bottom left. Both ports
are provided with filter mats. The filter mat in the intake port
needs to be cleaned or replaced at least every three months. The
filter mat in the exhaust port must also be cleaned or replaced.
1 Exhaust port; fan and air filter

2 Intake port with air filter
• Remove the filter cover.

1 Care
Inspection measures
• Clean or replace the filter mat.

1 Filter cover
2 Filter mat
• Place the filter cover again over the outlet port.
Filter in the shop floor base

On the right side of the shop floor base there is room for the PC.
This room is cooled by a fan attached to the rear side of the base.
The two intake ports are located on the right.
1 Care
Inspection measures
All three ports are provided with filter mats. The filter mats in the
intake ports need to be cleaned or replaced at least every three
months. The filter mat in the exhaust port must also be cleaned or
replaced.
1 Intake port with air filter (right side)

2 Exhaust port; fan and air filter (rear side)
• Remove the filter cover.

• Clean or replace the filter mat.
• Place the filter cover again over the outlet port.
Chapter 11
11 Shutdown and disposal

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
11 Shutdown
If you want to shut down the CMM for a longer period of time,
Shutdown
the CMM must be disconnected from the power supply. We rec-

ommend storing the CMM in a dust-protected place.
• Remove the power plug.
• Store the CMM in a dust-protected place.
• Read the corresponding instructions regarding transport in
the separate publication ➤ Installation instructions.
In addition, we recommend covering the CMM, e.g. by means of a

tarpaulin.
11 Disposal
Packaging
Packaging
Disposal
The regulations of the country in which the CMM is installed apply

to the disposal of the packaging material.
11 Disposal
CMM
CMM
General information
Why is proper disposal necessary?

Proper disposal of the product serves to protect the health and
environment.
Resale
If you wish to resell the CMM or its peripherals, you must inform
the buyer about his obligation to ensure proper disposal.
Labeling of electronic components

Some components of the CMM carry the symbol shown below.
This symbol indicates that the component contains electronic com-
ponent parts that must not be disposed of with general household
waste.
11 Disposal
CMM
Validity for EC 27 The marked components must be disposed of correctly according

states to the WEEE directive 2002/96/EC or the respective country-spe-
cific legislation applicable within the EC 27 states. This symbol is
only valid within the European Union.
Information about WEEE and RoHS

Category 9 (WEEE) All products by Carl Zeiss IMT GmbH including the trade goods,
such as TSK and OEM products, sold by us and carrying the ZEISS
logo, are assigned to the category 9 of the appendix of the WEEE

directive.
If the technique permits it, new products are designed according
to RoHS.
Regulations
Return according to The CMM and peripherals can be returned to us for disposal. Of
the general terms course, it is also possible to set up other rules according to the
and conditions directive ElektroG to govern the disposal. The return of the CMM
takes place on the basis of the general terms and conditions.
For customers within the European Union:
• Please contact your dealer or supplier regarding the disposal of
electrical and electronic devices.
11 Disposal
CMM
Outside the European Union:

• Comply with the corresponding laws and other local regulations
regarding the disposal of electrical and electronic devices.
Index
Index
A Chucks joystick
Clothing standard control console
Accident prevention regulations
CMM Control unit
coordinate axes Coordinate axes
B initializing Coordinate systems
Background knowledge installing Correction value
stylus system labeling temperature compensation
Base number of the CMM type
shop floor proper use D
Bellows cover reasonably foreseeable misuse
Danger
series
crushing and cutting
C start-up sequence
for eyes
structure
Care Data carrier
switching off
adapter plate Deviations
switch-on
cleaning agent causes // //
transport
filter mat standard deviation
travel directions
inspection measures temperature influence
year of manufacture
measuring table Drive side
Collision
overview of measures Drives
automatic stylus system change
probe switching off
measures to be taken after collision
reference sphere switching on
Competent specialist
stylus tips
definition
threaded holes E
work
CE marking
Components of the CMM (overview) EMERGENCY STOP button
Changer rack
Control Environmental conditions
mounting
switching on CMM
safety area
Control console // Expansion coefficient
Check list
Index
F L measuring probing systems

Measuring run
Filter Limiting values
start-up
control cabinet stylus system
terminating
shop floor VAST XXT
Measuring software
Liquid
Measuring table
G threaded holes
Guideway M Measuring volume
Magnetic parts
H Maintenance N
advanced maintenance
Hints on operation Notes on measuring operation
basic maintenance
liquid set-up work
maintenance agreement
Hotline // Notes on operation
maintenance intervals
vibrations and shocks
purpose
I Master stylus //
Installation Measurement errors O
prerequisistes causes Operating position
Intended use Measures of precaution
probing system workpiece set-up
Measuring data
P
causes of deviations and Park position //
J measurement errors Power plugs
Joystick deviations Power supply
effect on probing speed evaluating connecting the power supply
joystick Measuring operation visual check
safety Precision positioning
Measuring results Preventing measuring errors
Index
Probe what should be observed during Safety instructions

mounting qualification? magnetic parts
Probing when is qualification necessary? start-up
probing conditions why is qualification necessary? travel movements
probing directions Scanning
selecting the type of probing R speed
sequence of working steps Shocks
Ram
Probing speed Shutdown
Reference measurement
Probing system Software
Reference point
intended use Sources of error
reasonably foreseeable misuse errors prior to the measuring run

performing
special features for measuring faults during measuring run
Reference standard
probing systems Sources of faults and errors
mounting
Probing system, measuring qualification
measuring results Speed
Proper use S scanning
CMM Safety speed
Protective devices clothing Standard deviation
Protective ground connection definition of a competent specialist Standard equipment
measuring operation Standards
Q requirements for safe operation CE marking
requirements for safe use Stylus system
Qualification
requirements for the operator assembly
position of reference standard
safety instructions assembly criteria
preparation
safety symbols on the CMM automatic change //
prerequisites
Safety device checking
procedure
EMERGENCY STOP button inserting
semi-automatic
Safety devices limiting values
sources of faults and errors
Index
measures of precaution for stylus V X

assembly
VAST XXT X-bridge crossbeam
mounting changer rack
adapter plate //
qualifying
adapter plate receptacle Y
remove
application
safety instructions Year of manufacture
components
Stylus tips
limiting values
abrasion or material deposits
use
Symbols
Vibration analysis
Vibrations
T Visual check
Technical data
CMM W
environmental conditions for the
Warranty //
CMM
Working area
overvoltage category
delimiting
pollution degree
Workpiece
probing system
chucks
protection class
heavy workpieces
travel speed
position
putting down on the table
correction value
set-up
Temperature display
Workpiece set-up
Threaded holes in the measuring table
procedure
Transport
Workspace
Travel movements
Type plate
CMM
Glossary
Glossary
Term Explanation
Work area Complete area of the CMM and all components by taking a
clearance distance into account
Reference standard Qualification device for qualifying styli
Set-up mode Manual operating mode for preparation work during which
the maximum possible speed is limited
Danger area Direct area at the CMM in which there is a risk of injury by
moving parts
Home position Defined distance from the reference point
CMM Coordinate measuring machine
Measuring range Area of the CMM in which workpieces can be probed with a
stylus
Probe The probe registers a probing and transfers the pulse to the
measuring system
Measuring software Software used for measuring the workpiece, e.g. CALYPSO
Park position ➤ Home position
Ram Z axis.
The probe is attached to the ram
Glossary
Term Explanation
Reference point Origin of the machine coordinate system; determined by the
reference point travel
Reference point travel Automatic measuring routine to be carried out after every
start-up
Creep speed Speed which corresponds to 10% of the maximum possible
speed
Sensor ➤ Probe
Series measurement mode Measuring run at the maximum possible speed
Stylus system Combination of styli and other components that are needed
for assembling a stylus system, including adapter plate
VAST Measuring probing system: Variable Accuracy and Speed Prob-
ing Technology
Vector Space diagonals of the x, y and z coordinates
Changer rack Device for automatic stylus system change
Adapter plate Component of the stylus system which is inserted in the
adapter plate receptacle
Adapter plate receptacle Component of the probe which is used for holding the adapter
plate
DuraMax Operating Instructions
61211-3040402
01/2011

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What are the main components of a CMM described in the document?

What are the main components of a CMM described in the document?

What safety measures should be taken when operating a CMM?

What safety measures should be taken when operating a CMM?

aìê~j~ñ

This manual must not be circulated or copied, or its contents uti-

Safe operation of the CMM

Safety when working on your CMM

Chapter 3 Description of the CMM

Design of the CMM

Components and their functions

Measuring table Temperature display

Control console Shop floor

Operation of the joysticks

Chapter 4 Technical data

Coordinate measuring machine

Chapter 5 Transport and installation

Chapter 6 Preparations for start-up

Before you start!

Mounting the changer rack

Visual check and check list

Switching the CMM on

Mounting the probe

Stylus system assembly

Inserting / removing the stylus system

Setting up the workpiece

Procedure Positioning the workpiece

Chapter 8 Measuring operation

What you should know!

Safety during the measuring operation

Preparations for a measuring run

Performing a reference point travel Causes of large deviations

Probing the workpiece

How to ensure correct measurement Special features used for measuring

Selecting the type of probing Notes on measuring probing

Automatic stylus system change

Tips for effective operation

Evaluating the measuring data

Terminating the measuring operation

Chapter 9 Errors and faults

Errors occurring prior to the measuring run

Faults during the measuring run

Chapter 10 Maintenance and care

Chapter 11 Shutdown and disposal

Information about these Operating

klqb This symbol shows where to find additional useful information.

For your orientation

➤“Measuring run“ Referral to a text where additional infor-

• Switch off the Instructions in notational texts, e.g. haz-

This chapter contains:

General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

The standard version of the DuraMax coordinate measuring

– Software, e.g. CALYPSO

Should modifications be made on the machinery which have not

The product carries the CE marking on its type plate.

Carl Zeiss IMT GmbH

Standards and regulations

– BGV A3 (VBG 4): Accident prevention regulations –

– All rights reserved, especially in cases of granting a patent or