Scribd Logo
Upload

Welcome to Scribd!

  • 130 views

    Computer Aided Engineering: Assignment On CNC Programming

    Uploaded by

    Shaswata Bose
    The document contains CNC part programs for machining various components on a machining center equipped with a FANUC controller. It includes programs for pocketing and drilling operations on a given component, profile milling and drilling on another part, and a custom nameplate design with initials and roll number. Subprograms, mirroring, canned cycles and process plans are used. Tools, depth of cut, spindle speed and other specifications are clearly defined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Computer Aided Engineering: Assignment On CNC Programming

    Uploaded by

    Shaswata Bose
    130 views13 pages
    The document contains CNC part programs for machining various components on a machining center equipped with a FANUC controller. It includes programs for pocketing and drilling operations on a given component, profile milling and drilling on another part, and a custom nameplate design with initials and roll number. Subprograms, mirroring, canned cycles and process plans are used. Tools, depth of cut, spindle speed and other specifications are clearly defined.

    Original Description:

    njoy

    Original Title

    Cnc Assign 1

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document contains CNC part programs for machining various components on a machining center equipped with a FANUC controller. It includes programs for pocketing and drilling operations on a given component, profile milling and drilling on another part, and a custom nameplate design with initials and roll number. Subprograms, mirroring, canned cycles and process plans are used. Tools, depth of cut, spindle speed and other specifications are clearly defined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    130 views13 pages

    Computer Aided Engineering: Assignment On CNC Programming

    Uploaded by

    Shaswata Bose
    The document contains CNC part programs for machining various components on a machining center equipped with a FANUC controller. It includes programs for pocketing and drilling operations on a given component, profile milling and drilling on another part, and a custom nameplate design with initials and roll number. Subprograms, mirroring, canned cycles and process plans are used. Tools, depth of cut, spindle speed and other specifications are clearly defined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 13

    National Institute of Technology, Karnataka, Surathkal

    COMPUTER AIDED ENGINEERING


    Assignment on CNC Programming

    Submitted by:-
    Shaswata Bose
    17ME167

    Date of Submission: 29th January 2019

    Submitted to:
    Dr Navin Karanth P
    Dept. of Mechanical Engineering, NITK, Surathkal
    Q1 For the component shown in figure below is machined from a billet of size 100x100x10 mm.
    Write part program for machining on a CNC machining center equipped with the FANUC controller.
    The depth of cut for each pass is 1 mm and spindle speed while machining is 1200 rpm. Use the
    concept of sub program and canned cycles. Clearly indicate the process plan, tools used, floating point
    zero on the drawing of the part.

    Ans:

    Code for the given component:

    G91 G28 Z0
    G28 X0 Y0
    G90 G17 G94
    G21
    M06 T1
    M03 S1200 F50
    G170 X0 Y0 P0 Q1 Z-7 K17.5 (Circular pocketing of dia. 35)
    M98 P002000
    G00 Z2

    M70 M71
    M98 P002000 (Function call for semicircular pockets)
    G00 Z2

    M80 M81
    G90
    M98 P003000 (Function call for rectangular pockets)
    G00 Z2
    M70
    M98 P003000
    G00 Z2
    M71
    M98 P003000
    G00 Z2
    M80
    M98 P003000
    G00 Z2
    M81

    G00 Z2

    M98 P005000 (Function call for the holes at the vertices of the
    billet)
    G91 G28 Z0
    G28 X0 Y0
    M05
    M30

    O2000
    M98 P004000 (Function call for semicircular pocket)
    G91 G28 Z0
    G28 X0 Y0
    G90
    M05
    M06 T02
    M03 S1200 F50
    G98 G83 X28.5 Y0. Z-20. R2. F125. Q1 (Canned cycle for the drilled
    holes)
    X0. Y28.5
    G80
    M99

    O3000
    G90
    G91 G28 Z0
    G28 X0 Y0
    G90
    G91 G28 Z0
    G28 X0 Y0
    G90
    M05
    M06 T01
    M03 S1200 F50
    G172 I30 J30 K1 R0 P0 Q1 X0 Y0 Z-4
    G173 I0 K0 P50 T01 S1200 R40 F50
    M99

    O4000
    G90
    G91 G28 Z0
    G28 X0 Y0
    G90
    M05
    M06 T1
    M03 S1200 F50
    G170 R0 P0 Q1 X28.5 Y0 Z-4 I0 J0 K15
    G171 P50 S1200 R50 F50
    G170 R0 P0 Q1 X0 Y28.5 Z-4 I0 J0 K15
    G171 P50 S1200 R50 F50
    M99

    O5000
    G90
    G91 G28 Z0
    G28 X0 Y0
    G90
    M05
    M06 T4
    M03 S1200 F50
    G98 G83 X42 Y42 Z-20 R2 Q1 F125
    X-42 Y42
    X-42 Y-42
    X42 Y-42
    G80
    G91 G28 Z0
    G28 X0 Y0
    G90
    M05
    M06 T3
    M03 S10
    G98 G84 X42 Y42 R2 Z-20 F1.25
    X-42 Y42
    X-42 Y-42
    X42 Y-42
    G80
    M99

    Process Plan for the given operation:

    Tools used during the operation:


    1) Endmill of diameter 15mm for 4 circular and 1 square pockets.
    2) Standard drill of diameter 6mm for 4 through holes in the pocket.
    3) Standard drill of diameter 8 for 4 through holes at the corners.

    Screenshot of the component as simulated in CNC Train software equipped with a FANUC
    Controller:
    The floating point zero is defined by the blue '+' symbol in first figure.

    Process Plan:
    Process: Milling.
    Operation: Pocketing, Drilling.
    Machine Specifications: Depth of cut per pass is 1mm.
    Spindle speed is 1200rpm.
    Feed rate: At the discretion of the operator.
    Tools used:
    1) EndMill of 15mm diameter.
    2) Standard Drill of 6mm and 8mm diameter.

    Q2 Write the CNC part program for the profile shown in the figure. Slot drill of diameter 5 mm is
    used for slotting and pocket operations. The depth for all operations is 5 mm.The depth of cut for each
    pass is 1mm. Cutting velocity for slotting operation is 78 mm/min and that for profile milling is 120
    mm/min and feed rate is 20 mm/rev and 35 mm/rev. Draw the sketch of the profile and indicate
    program zero. The program must include mirroring, sub programs for depth of cut, and canned cycles
    and also indicate sequence of operations.

    Ans:

    Code for the given component:

    G90 G17 G94 G21


    M06 T5 M03 S1200 F80

    G00 X5 Y5 Z5
    G01 X5 Y5 Z0
    M98 P042000 (Calling the function to mill the profile)

    M70 (Activating x mirror to perform milling in second quadrant)


    G00 Z5
    G01 X5 Y5 Z0
    M98 P042000
    G00 Z5

    M71 (Activating y mirror to perform milling in third quadrant)


    G00 Z5
    G01 X5 Y5 Z0
    M98 P042000
    G00 Z5

    M80 (Deactivating x mirror to perform milling in fourth quadrant)


    G00 Z5
    G01 X5 Y5 Z0
    M98 P042000
    G00 Z5

    M81

    M98 P003000 (Function call for milling the circle and rectangle)
    M70 M71 (Activating both x and y mirrors)
    M98 P003000 (Function call for milling the circle and rectangle)
    M80 M81

    M98 P004000

    G91 G28 Z0
    G28 X0 Y0
    M05
    M30

    O2000
    G90
    G91 G01 Z-1
    G90
    G01 X5 Y20
    G01 X10 Y20
    G03 X20 Y30 R10 F30 S1200
    G01 X20 Y45
    G01 X35 Y45
    G01 X45 Y30
    G01 X45 Y18
    G03 X27 Y5 R18 F30 S1200
    G01 X5 Y5

    M99

    O3000
    G172 I15 J10 X25 Y25 Q1 R0 P0 Z-5
    G173 I0 K0 P25 T05
    G00 Z5
    G170 I0 J0 K7.5 X-32 Y31 Q1 Z-5 R0 P0
    G171 P50 S3000 R100 F100
    M99

    O4000
    M05
    G91 G28 Z0
    G28 X0 Y0
    G90
    M06 T6
    M03 S1200
    G98 G83 X45 Y0 Q1 R2 Z-5 F20
    X-45 Y0
    G80

    M99
    Screenshot of the component as simulated in CNC Train equipped with FANUC Controller :
    Program zero is indicated by the blue '+' symbol in the first figure.

    Tools used are:


    1) Slot Drill of 5mm diameter.
    2) Standard Drill of 6mm diameter.

    Process Plan:
    Process: Milling
    Operation: Slotting, Drilling, Pocketing.
    Machine Specifications: The depth for all operations is 5 mm.
    The depth of cut for each pass is 1mm.
    Cutting velocity for slotting operation is 78 mm/min and profile milling is 120 mm/min.
    Feed rate is 20 mm/rev and 35 mm/rev.

    Sequence of Operations:
    1) Profile milling the shape in each quadrant by mirroring
    2) Profile milling the circle and rectangle in the first half of the billet
    3) Activating mirror and milling the rectangle and circle in the second half of the billet
    4) Drilling the two 6mm holes

    Q3 Design your own name plate in a billet size of 200x200x10 mm to engrave your initials and roll
    no. The initials and roll no must be enclosed in a design which can be machined by profile milling.
    The name plate must have tapped holes at four corners. Develop the part program for machining on a
    CNC machining center equipped with the FANUC controller. The depth of cut for each pass is 1 mm
    and spindle speed while machining is 1200 rpm. Use the concept of mirror, sub program and canned
    cycles. Clearly indicate the process plan, tools used, floating point zero on the drawing of the part.

    Ans :

    Code for the given task:

    G90 G17 G94 G21


    M06 T8 M03 S1200 F80.

    G00 Z70.
    X100. Y100.

    G00 X-25. Y10.


    M98 P001000

    G00 X5. Y10.


    M98 P002000

    G00 X-85. Y-50.


    M98 P003000

    G00 X-60. Y-50.


    M98 P004000

    G00 X-35. Y-50.


    M98 P005000

    G00 X-10. Y-50.


    M98 P006000

    G00 X15. Y-50.


    M98 P003000

    G00 X40. Y-50.


    M98 P007000

    G00 X65. Y-50.


    M98 P004000

    M98 P009000
    M70
    M98 P009000
    M71
    M98 P009000
    M80
    M98 P009000

    G91 G28 Z0.


    G28 X0. Y0.
    M05
    M06 T6
    M03S2000
    G90
    G98 G83 X80. Y80. Q1 R2. Z-10. F100.
    X-80. Y-80.
    X-80. Y80.
    X80. Y-80.
    G80

    G95
    G91 G28 Z0.
    G28 X0. Y0.
    G90
    M05
    M06 T7
    M03 S10
    G98 G84 X80. Y80. R2. Z-10. F1.25
    X-80. Y-80.
    X-80. Y80.
    X80. Y-80.
    G80
    G94
    G91 G28 Z0.
    G28 X0. Y0.
    M05 M30

    O1000 "S" "ALL FUNCTIONS ARE iNCREMENTAL REQUIRES BOTTOM LEFT


    POSITION SPEC BEFORE CALLING"
    G91
    G00 Y10.
    G90
    G01 Z-1.
    G91
    G03 X20. Y0. R10.
    G01 X-20. Y20.
    G02 X20. Y0. R10.
    G90 G00 Z10.
    G00 X0. Y0.
    M99

    O2000 "B"
    G90
    G01 Z-1.
    G91
    G01 Y40.
    G01 X15.
    G01 X5. Y-5.
    G01 Y-10.
    G01 X-5. Y-5.
    G01 X-15.
    G00 Z1.
    G00 X15.
    G01 Z-1.
    G01 X5. Y-5.
    G01 Y-10.
    G01 X-5. Y-5.
    G01 X-15.
    G90 G00 Z10.
    M99

    O3000 "1"
    G90
    G01 Z-1.
    G91
    G01 X20.
    G90
    G00 Z1.
    G91
    G00 X-20. Y30.
    G90
    G01 Z-1.
    G91
    G01 X10. Y10.
    G01 Y-40.
    G90 G00 Z10.
    M99

    O4000 "7"
    G90
    G01 Z-1.
    G91
    G01 X20. Y40.
    G01 X-20.
    G90 G00 Z10.
    M99

    O5000 "M"
    G90
    G01 Z-1.
    G91
    G01 Y40.
    G01 X10. Y-20.
    G01 X10. Y20.
    G01 Y-40.
    G90 G00 Z10.
    M99

    O6000 "E"
    G90
    G01 Z1.
    G91
    G00 X20.
    G90
    G01 Z-1.
    G91
    G01 X-20.
    G01 Y20.
    G01 X10.
    G01 X-10.
    G01 Y20.
    G01 X20.
    G90 G00 Z10.
    M99

    O7000 "6"
    G90
    G01 Z1.
    G91
    G00 Y20.
    G90
    G01 Z-1.
    G91
    G01 X20.
    G01 Y-20.
    G01 X-20.
    G01 Y40.
    G01 X20.
    G01 Y-10.
    G90 G00 Z10.
    M99

    O9000 "Pattern"
    G90
    G00 Z10.
    X0. Y0.
    G01 Z-1.
    X92.5 Y0.
    Y70.
    X80. Y85.
    X0.
    G00 Z10.
    M99
    Screenshots of the component as simulated by CNC Train equipped with FANUC Controller :

    Program zero is indicated by the blue '+' symbol in the first figure.

    Tools used are:


    1) Slot Drill of 4mm diameter.
    2) Standard Drill of 5mm diameter.
    3) Tap of diameter 6mm diameter.

    Process Plan:
    Process: Milling.
    Operation: Slotting, Drilling, and Tapping.
    Machine Specifications: Depth of cut per pass is 1mm.
    Spindle Speed: 1200 rpm.
    Feed rate: At the discretion of the operator.

    You might also like