EXP: 2 Date: Manual Part Program For Radial Grooving, Threading and Axial Drilling Operation Using Canned Cycle

EXP: 2
DATE:
Manual Part Program for Radial Grooving, Threading and Axial

Drilling operation using canned cycle
Aim:
To write a manual part program using canned cycle for
a)
Radial Grooving Operation
b)
Threading Operation
c)
Axial Drilling Operation
Software used:
CADEM/SeeNC Turn
Pre Lab Questions:

1.
What is the code used to represent linear and circular interpolation?

G01 and G02/G03
2.
What is code used to represent rapid traverse?

G00
3.
What is drilling?
Drilling is a cutting process that uses a drill bit to cut or enlarge a hole of circular
cross-section in solid materials

4.
What is grooving?
The process of cutting a narrow channel or passageway into the outside diameter of a
cylindrical work piece

5.
How to calculate cutting speed?

V= Dn/1000
V= cutting speed in Meter/Minute
PART DRAWING:
BLANK SIZE:
2 A). RADIAL GROOVING
Length: 95mm
Diameter: 42mm
2 B).THREADING
Length: 95mm
Diameter: 32mm
2 C). DRILLING
Length: 120mm
Diameter: 102mm
DRILL HOLE: 10mm X 20mm
Procedure:
i)
Open the CADEM software by using start menu/programs/SeeNC Turn version 6.0.
ii)
Select the option create a new part from the start up dialog box.
iii)
Enter the program in program editor.
iv)
Select the blank from pull down menu. Enter the length, diameter and start point of Z
for the blank.
v)
Select machine from pull down menu. Choose the machine type from the machine
list.
vi)
Select syntax from pull down menu. Verify the syntax, if error occurs, check the error
in the error description dialog box.
vii)
If the syntax is correct, automatically the configure dialog box open, double click the
tool no, tool library opens, select the tool type and tool.
viii)
If you want to edit the tool, click the edit tool geometry button, edit the nomenclature
of the tool and click ok.
ix)
Select simulate from pull down menu. In simulate menu, select solid mode.
x)
Once again select simulate from pull down menu, select start and verify the
simulation of the program.
Syntax:
Canned Cycle Radial Grooving CycleG75
G75 R_
G75 X_Z_P_ Q_ R_F_
Where
R
Retraction Amount in MM along X Axis.
Distance from the Center line to the Groove Surface in MM.
Final Depth of Z-Co-ordinate Value of Groove in MM.
Peck increment on x-axis in microns
Depth of cut in Microns along Z Axis.
Relief Amount of the Tool at the Cutting Bottom.
Feed rate in mm/Rev
Canned Cycle Threading Cycle G76

G76 P [(m) (r) (a)] Q (d Min) R (d)
G76 X_ Z_ P_ Q_ R_ F_
Where
m
Number of Idle Passes.
Chamfering Angle.
Angle of Tool Tip
d min -
Minimum Thread Depth in Microns.
Finishing Allowance in MM.
Distance from the Centre line to the Root diameter in MM.
Length of the Thread in MM.
Taper value (If the Thread Profile having Taper, then input
Minus Value Otherwise input R0)
Height of Thread in Microns.
Depth of cut in First Cut in Microns.
Pitch or Lead of the Thread in MM.
Canned Cycle Threading Calculations

Height of the Thread, H=0.61343xPitch
Core Diameter, d=D-(2xh)
Where
d
Core Diameter of the Thread in mm.
Major Diameter of the Thread in mm.
Height of the Thread in mm.
Lead:
Lead = Pitch x Number of Starts.
Where
For Single Start thread, No. of Starts is 1
For Double Start Thread, No. of Starts is 2
For Treble Start Thread, No. of Starts is 3
Canned cycle Axial Drilling Cycle G74

G74 R_
G74 Z_ Q_ F_
Where
R
Retraction Amount in MM along Z - axis.
Overall drill depth in MM.
Pecking depth in Microns.
Feed rate in mm/Rev.
PART PROGRAM
2A)
Radial Grooving Operation.
O1234
G21
G99
G28 U0 W0
M06 T0101
M03 S1200
G00 X45 Z5
Z0
G01 X-1 F0.1
Z2
G00 X42
G71 U0.5 R1
G71 P10 Q20 U0.2 W0.2 F0.1
N10 G01 X16 Z0
X20 Z-2
Z-33
X30 Z-43
Z-48
G02 X40 Z-53 R5
G01 Z-75
G01 X45
N20 Z2
G28 U0 W0
M05
M06 T0202
M03 S2000
G00 X42 Z2
G70 P10 Q20 F0.1
G28 U0 W0
M05
M06 T0303
M03 S800
G00 X21 Z-33
G75 R1
G75 X15 Z-26 P1000 Q500 R0 F0.1
G28 U0 W0
M05
M30
2 B) Threading Operations.
O1234
G21
G99
G28 U0 W0
M06 T0101
M03 S1200
G00 X35 Z5
Z0
G01 X-1 F0.1
Z2
G00 X35
G71 U0.5 R1.0
G71 P10 Q20 U0.2 W0.2 F0.1
N10 G01 X14 Z0
X16 Z-2
Z-20
X20 Z-25
Z-35
G03 X30 Z-40 R5
G01 Z-75
N20 G01 X35
G28 U0 W0
M05
M06 T0202
CONT......
M03 S2000
G00 X35 Z2
G70 P10 Q20 F0.05
G00 X35
G28 U0 W0
M05
M06 T0303
M03 S800
G00 X35 Z-20
X17
G75 R1.0
G75 X10 Z-18 P1000 Q500 F0.1
G00 X35
G28 U0 W0
M05
M06 T0404
M03 S500
G00 X16 Z5
G76 P030060 Q100 R0.1
G76 X14.16 Z-17 P920 Q200 R0 F1.5
G00 X17
G28 U0 W0
M05
M30
2C)
Axial Drilling Operation.

O1238
G21
G99
G28 U0 W0
M06 T0101
M03 S1200
G00 X105 Z5
Z0
G01 X-1 F0.1
Z2
G00 X105
G71 U0.5 R1.0
G71 P10 Q20 U0.1 W0.1 F0.1
N10 G01 X36 Z0
X40 Z-2
Z-40
G03 X60 Z-50 R10
G01 Z-65
G02 X80 Z-75 R10
G01 X100
Z-100
N20 X105
G28 U0 W0
M05
M06 T0202
M03 S2000
G00 X105 Z5
G70 P10 Q20 F0.05
G00 X105
G28 U0 W0
CONT...
M05
M06 T0303
M03 S800
G00 X105 Z-40
G00 X41
G75 R1
G75 X30 Z-38 P1000 Q500 R0 F0.1
G00 X105
G28 U0 W0
M05
M06 T0404
M03 S500
G00 X40 Z50
G00 Z2
G76 P030060 Q100 R0.1
G76 X36.93 Z-37 P1533 Q200 F2.5
G00 X105
G28 U0 W0
M05
M06 T0505
M03 S700
G00 X0 Z50
Z2
G74 R1.0
G74 Z-30 Q1000 F0.1
G01 Z2
G28 U0 W0
M05
M30
Post Lab Questions:

1.
Why canned cycle is required?

To eliminate unnecessary mentioning of rapid tool traverse in program and all these
are taken care by the software itself by this way canned cycle shortens the program length.
2.
Where and how to change the depth of cut in X- axis in canned cycle?
On the first line of G71 itself.
3.
What G71 U represents in canned cycle?

Depth of cut on X axis.
4.
What is the advantage of multi start over single start?

A multi-start thread permits a more rapid advance
5.
What is meant by pitch of a thread?

Distance for a screw thread to advance form one point to another.
Result:
Thus a manual part program for Radial Grooving Operation, Threading Operation and
Axial Drilling Operation was written and simulated using canned cycle.

EXP: 2 Date: Manual Part Program For Radial Grooving, Threading and Axial Drilling Operation Using Canned Cycle

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EXP: 2 Date: Manual Part Program For Radial Grooving, Threading and Axial Drilling Operation Using Canned Cycle

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EXP: 2

Manual Part Program for Radial Grooving, Threading and Axial

Radial Grooving Operation

Axial Drilling Operation

Pre Lab Questions:

What is the code used to represent linear and circular interpolation?

What is code used to represent rapid traverse?

cross-section in solid materials

cylindrical work piece

How to calculate cutting speed?

V= cutting speed in Meter/Minute

Enter the program in program editor.

Retraction Amount in MM along X Axis.

Distance from the Center line to the Groove Surface in MM.

Final Depth of Z-Co-ordinate Value of Groove in MM.

Peck increment on x-axis in microns

Depth of cut in Microns along Z Axis.

Relief Amount of the Tool at the Cutting Bottom.

Feed rate in mm/Rev

Canned Cycle Threading Cycle G76

Number of Idle Passes.

Angle of Tool Tip

Minimum Thread Depth in Microns.

Finishing Allowance in MM.

Distance from the Centre line to the Root diameter in MM.

Length of the Thread in MM.

Height of Thread in Microns.

Depth of cut in First Cut in Microns.

Pitch or Lead of the Thread in MM.

Canned Cycle Threading Calculations

Core Diameter of the Thread in mm.

Major Diameter of the Thread in mm.

Height of the Thread in mm.

Canned cycle Axial Drilling Cycle G74

Retraction Amount in MM along Z - axis.

Overall drill depth in MM.

Pecking depth in Microns.

Feed rate in mm/Rev.

Radial Grooving Operation.

Axial Drilling Operation.

Post Lab Questions:

Why canned cycle is required?

What G71 U represents in canned cycle?

What is the advantage of multi start over single start?

What is meant by pitch of a thread?

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