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    ZP 14a Pds July17

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    ZP 14a Pds July17

    Uploaded by

    aravindan
    68 views3 pages
    Pds

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    Zp 14a Pds July17

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    Pds

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    68 views3 pages

    ZP 14a Pds July17

    Uploaded by

    aravindan
    Pds

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Product Data Sheet

    ZP-14A

    Water-soluble Developer
    ZYGLO® ZP-14A is a free-flowing powder developer which dissolves in water to form
    a clear, biodegradable solution. It forms an uniform white coating on the test part
    surface, providing a contrasting background around penetrant indications.
    ZP-14A is recommended for use with our post-emulsifiable penetrants (ZL-2C, ZL-27A, ZL-37).

    FEATURES COMPOSITION
    • Bright, highly-defined indications A blend of organic salts, surface active agents
    • Can be cleaned off with water and corrosion inhibitors.
    • Even, uniform coverage
    • Chromate and nitrite free PRODUCT PROPERTIES
    Form and colour White powder
    SPECIFICATION COMPLIANCE AMS 2644 class Form b - Type 1
    • AMS2644 Density 0.6 g/cm3
    • ASME B & PV Code, Sec V Sulphur content < 1,000 ppm
    • ASTM E165/E165M
    Halogen content < 1,000 ppm
    • ASTM E1417/E1417M
    Corrosion Meets AMS 2644
    • MIL-STD-2132D
    • MIL-STD-271F Like all Magnaflux materials, ZP-14A is closely
    controlled to ensure batch-to-batch consistency,
    APPLICATIONS optimum process control and inspection
    reliability.
    Defect location: open to surface
    Ideal for: USER RECOMMENDATIONS
    • Use with our post-emulsifiable penetrants
    • Castings NDT Method Penetrant Testing
    • Forgings Storage temperature 10oC to 30oC
    Defect examples: Usage temperature 5°C to 55°C
    • Cracks Cleaner/remover SKC-S
    • Porosity
    Post-emulsifiable SKL-SP2, SKL-LT,
    penetrants ZL-2C, ZL-27A, ZL-37

    Revised: July 2017 eu.magnaflux.com


    Product Data Sheet

    ZP-14A
    INSTRUCTIONS FOR USE Immersion dip application
    Before using any developer, ensure the test Make up a developer bath:
    surface is clean, free from excess penetrant, and • Ensure that the developer tank and the part to
    dry. Residue from water-based penetrants can be tested are clean. Excess penetrant will
    be removed with a water spray; solvent-based contaminate the bath and shorten its life.
    penetrants by wiping with a solvent cleaner. • Fill the tank with the appropriate amount of
    With visible penetrants, cracks will appear water (see table below) that is no hotter than
    as red lines and porosity as spots. If you see a 50°C. We recommend using soft water or
    general reddish colour or pink film, that means de-ionised water where possible. ZP-14A baths
    the penetrant was not completely removed. may show traces of fluffy sediment in hard
    water; this will not interfere with the developer
    With fluorescent penetrants, indications will or its removability.
    fluoresce bright yellow/green under UV light
    (we recommend our EV6000 UV-LED lamp). If • Wearing a suitable filter face mask, slowly add
    you see a general greenish film, that means the the required amount of powder (see table
    penetrant was not completely removed. below) while agitating the water.
    • Continue mixing until the powder is fully
    Apply by immersion dip, spray or flow on
    dispersed.
    techniques (see below) for just long enough to
    completely cover the part. • Don’t leave the component in the bath for too
    long - this will reduce the sensitivity of the
    Dry the part thoroughly. For best results, use process by removing penetrant from shallow
    forced warm air drying at around 60ºC. Remove discontinuities.
    from the dryer as soon as the developer is dry or
    it could bake on and be difficult to remove. We recommend the following concentrations for
    Allow a minimum of 10 minutes development time the make-up of your developer bath:
    before inspecting the component. Concentration of powder
    Penetrant type
    per litre of water
    After inspection, wash off the developer film with
    a water spray and, if necessary, a brush. ZYGLO 120 - 200 g

    Spray or flow-on application The concentration should be monitored on a


    Avoid foaming as foam bubbles in the developer regular basis to maintain the correct working
    film can cause voids in the dried coating. strength is maintained. To do this, take a known
    volume of the bath, evaporate off the water and
    weigh the residue. The concentration can be
    calculated as follows:
    For a 50 ml sample volume: Weight of residue
    (g) x 20 = Concentration (g per litre)

    Revised: July 2017 eu.magnaflux.com


    Product Data Sheet

    ZP-14A
    A less accurate method is to measure the specific gravity of the bath and cross-reference with the
    graphs below:

    PACKAGING AND PART NUMBERS

    055C010

    HEALTH AND SAFETY


    Review all relevant health and safety information
    before using this product. For complete health
    and safety information, refer to the Safety Data
    Sheets, which are available at eu.magnaflux.com.

    Revised: July 2017 eu.magnaflux.com

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