CN Valve Sizing Tech Spec GEA31796C English
CN Valve Sizing Tech Spec GEA31796C English
CN Valve Sizing Tech Spec GEA31796C English
Rev. C - 09/2019
Consolidated*
Valve Sizing
and Selection
© 2019 Baker Hughes, a GE company LLC - All rights reserved. Consolidated Valves Sizing and Selection | 3
Introduction
API Sizing Flow Coefficient K (Coefficient of Discharge)
API establishes rules for sizing of pressure relief devices in the The K value has been established at the time valves are certified by
standard API RP 520. This recommended practice addresses only ASME and are published for all ASME certified valves in “Pressure
flanged spring loaded and pilot operated safety relief valves with a Relief Device Certifications” by the National Board of Boiler and
D - T orifice. Valves smaller or larger than those with a D - T orifice are Pressure Vessel Inspectors, 1055 Crupper Ave., Columbus, Ohio
not addressed by API RP 520. 43229.
The API rules are generic for pressure relief devices, and API recognizes Relating to sizing, API RP 526 details an effective discharge area. The
that manufacturers of pressure relief devices may have criteria such sizing formulas listed on page 8 are in agreement with those published
as discharge coefficients and correction factors that differ from those in API RP 520 for determining the required Consolidated valve series.
listed in API RP 520. The API RP 520 equations and rules are intended On page 10, the equations of page 9 are modified to metric units
for the estimation of pressure relief device requirements only. Final with a units conversion factor Ku. The information listed in Tables 6-8
selection of the pressure relief device is accomplished by using describing “API Standard Orifice Area” is in accordance with those
the manufacturer’s specific parameters, which are based on actual listed in API RP 526.
testing. The data given in this catalog is specific for Consolidated
Consolidated has elected to use its actual bellows backpressure
valves.
correction factor for sizing and selection of the appropriate
It is traditional to size and select pressure relief valves specified per Consolidated valve series per API recommendations for using the
API RP 526 for gas, vapor and steam applications using the API RP Manufacturer’s actual parameters. Consolidated has elected to use
520 Kd value of 0.975 and the effective areas of API RP 526. Although the ASME certified liquid Kd of 0.744 for types 1900 and 2900; 0.825
the API Kd values exceed the ASME certified K values, the ASME is used for type 3900; and 0.844 is used for 4900 instead of the API
certified areas exceed the effective areas of API RP 526 with the recommended Kd of 0.65, as the ASME certified coefficient pre-dates
product of the ASME certified K and area exceeding the product of the the API recommended value.
API RP 520 Kd and API RP 526 effective areas. This allows selection
of a Consolidated valve series using the API Kd and area while still ASME Capacity Calculation
maintaining compliance with ASME flow certification. ASME codes establish the certified relieving capacities and
The Consolidated 2900 series is a hybrid of the 1900 and 3900 corresponding media, which must be stamped on the valve name
series. The 2900 series meets the dimension requirements for spring plates.
loaded valves and the effective areas for both spring loaded and pilot Sizing Program Information
actuated valves per API RP 526. Although the 2900 is not a true API RP
526 pressure relief valve, it may be used as a replacement for API RP BHGE has software, SRVSpeQ*, which performs sizing and selection
526 spring loaded pressure relief valves. functions. Additionally, it will select materials, configure the complete
value and provide a data sheet with a certified drawing including
dimensions, weights, and materials. This software is available for
download on the BHGE website.
NOTE: “USCS” indicates the U.S. Customary System Designation,
which is similar to English Units.
© 2019 Baker Hughes, a GE company LLC - All rights reserved. Consolidated Valves Sizing and Selection | 5
Set Pressure and Overpressure Multiple Valve Installations
Relationships for Sizing Applies when more than one pressure relief valve is required for
system overpressure protection.
Set pressure and overpressure requirements vary with the installation
and application of the pressure relief valve(s). The installation may 1) If the overpressure is not due to a fire exposure event:
require one or more pressure relief valves per ASME Section VIII and
a) The set pressure of at least one valve must be equal to
API RP 520. The application will require the pressure relief valve(s) to
or less than the MAWP of the protected system. The set
provide overpressure protection caused by non-fire or fire-related
pressure of any of the remaining valve(s) must not exceed
events.
1.05 times the MAWP.
In all cases the overpressure of the pressure relief valve will be the
b) The accumulation of the system must not exceed the
difference between the accumulation of the system and the pressure
larger of 4 psi or 16% above the MAWP (see Table 3.)
relief valve’s set pressure. In determining the required pressure relief
valve orifice area, the flowing pressure value (P1) will be set equal to 2) If the overpressure is due to a fire exposure event on a vessel:
the system accumulation value.
a) The set pressure of at least one valve must be equal to
Single Valve Installations or less than the MAWP of the protected system. The set
pressure of any of the remaining valve(s) must not exceed
Used when only one pressure relief valve is required for system 1.10 times the MAWP.
overpressure protection.
b) The accumulation of the system must not exceed 21%
1) If the overpressure is not due to a fire exposure event: above MAWP (see Table 2.)
a) The set pressure may be equal to or less than the MAWP
of the protected system.
b) The accumulation of the system must not exceed the
larger of 3 psi or 10% above the MAWP (see Table 1.)
2) If the overpressure is due to a fire exposure event on a vessel:
a) The set pressure may be equal to or less than the MAWP
of the protected system.
b) The accumulation of the system must not exceed 21%
above MAWP (see Table 2.)
MAWP of 1.02 barg up to and including 2.06 barg P1 = MAWP + 0.206 + 1.01
MAWP of 1.05 kg/cm2g up to and including 2.11 kg/cm2g P1 = MAWP + 0.211 + 1.03
MAWP of 1.02 barg up to and including 1.72 barg P1 = MAWP + 0.275 + 1.01
MAWP of 1.05 kg/cm2g up to and including 1.75 kg/cm2g P1 = MAWP + 0.281 + 1.03
© 2019 Baker Hughes, a GE company LLC - All rights reserved. Consolidated Valves Sizing and Selection | 7
API Sizing Formulas - USCS
API RP 520 Sizing Formulas USCS Units
Refer to Tables 6 - 8a and select the next larger size above the Ac value
calculated.
The value of Ac shall be compared to the API effective orifice areas.
W √T √Z W
AC = AC =
C Kd P1 √M Kb 51.5 Kd P1 Kb Ksh Kn
W √T √Z W
AC = AC =
C K P1 √M Kb 51.5 K P1 Kb Ksh Kn
LIQUIDS
VAPORS OR GASES Certified Volumetric Flow Rate Sizing
Volumetric Flow Rate Sizing
(If Q = U.S. Gallons per minute, Ku = 38)
(Q = Standard ft3 min flow rate at 14.7 psig and 60°F) (If Q = Cubic feet per hour, Ku = 5.2143)
60 Qρ √T √Z Q √SG
AC = AC =
C K P1 √M Kb Ku K √P1 - P2 Kv Kw
(ρ = density at standard conditions)
K Factors (Kd x 0.9)
(Q = Standard ft3 min flow rate at 14.7 psig and 60°F) 1900 .855 .670
13900
.877 N/A
(all except 201 in2)
13900
.850 N/A
(201 in2 only)
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ASME Sizing Formulas - Metric
ASME Section VIII Sizing Formulas Metric Units
ASME permits metric unit stamping of name plates (ASME Code Case
2116). Refer to Tables 6 - 11 and select the next larger size above the
Ac value calculated.
The value of Ac shall be compared to the ASME actual effective orifice
areas.
Ku W √T √Z W
AC = AC =
C K P1 √M Kb Ku K P1 Kb, Ksh Kn
If P1 = bara, Ku = 131.7 If P1 = bara, Ku = 0.5245
If P1 = kg/cm2 a, Ku = 134.26 If P1 = kg/cm2a, Ku = 0.5144
13900
.877 N/A
(all except 201 in2)
13900
.850 N/A
(201 in2 only)
Kb at Total
Backpressures
1.0
0.9
21% Over-
pressure
Correction Factor Kb
10% Over-
0.8 pressure
0.7
Example:
Set Pressure - 75 psig 16% Over-
0.6 Total Backpressure - 0 to 40 psig pressure
40
Backpressure Percentage = 53.3%
75
Follow dashed examples line from 53.3%
Backpressure to the 10% Overpressure line
0.5 and find that flow will be 72% of rated capacity at
10% overpressure. Correction Kb = 0.72
0.4
0 10 20 30 40 45 50 60 70 80 90
Pb
Total Backpressure Percentage = x 100
P
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Correction Factors
Figure 2 - Non-Bellows Valves
Vapor or Gas Flow Curve at All Backpressures, Correction Factor Kb
Capacity Curve
Kb at Total
1.0 Backpressures
0.9 Example
0.8
0.7
Correction Factor Kb
0.6
0.5
Example:
0.4 Set Pressure - 100 psig
Flowing Pressure at 10% Overpressure = 100 + 10 = 110 psig or 124.7 psia
0.3 Total Backpressure (Constant + Built up) = 75 psig or 89.7 psia
89.7
Backpressure Percentage = 71.9%
0.2 124.7
Follow dotted line from backpressure percentage scale to correction
0.1 factor Kb scale and find that Kb equals 0.93
0.0
0 10 20 30 40 50 60 70 80 90 100
P2
Total Backpressure Percentage = x 100
P1
Figure 3 - 1900 Balanced Bellows and 19096M-BP Only - Liquids - Correction Factor Kw
0.9
0.8
0.7
Correction Factor Kw
0.6 Example
0.5
Example:
0.4 Set Pressure - 100 psig
Variable Backpressure - 0 to 50 psig
0.3 50
Backpressure Percentage = 50%
100
0.2 Follow dotted example line from 50% Backpressure to
the Capacity Curve and find that flow will be 65.8% of
0.1 rated capacity. Correction Factor Kw = 0.658
0.0
0 10 20 30 40 50 60 70 80 90
Pb
Total Backpressure Percentage = x 100
P
12,700 x Q After the value of R is determined, the factor Kv is obtained from Figure
R = 4. Factor Kv is applied to correct the “preliminary required discharge
SSU x √A area.” If the corrected area exceeds the “chosen standard orifice
area”, the above calculations should be repeated using the next larger
standard orifice size.
Figure 4
1.0
0.9
0.8
Viscosity Correction Factor Kw
0.7
0.6
0.5
0.4
0.3
10 20 30 50 70 100 200 300 500 700 1000 2000 4000 6000 10000 20000 40000 60000 100000
R = Reynolds Number
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Fluid Properties
C = 520
√( )k
K+1
2
k+1
k-1
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API Standard Orifice Areas - 1900
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API Standard Orifice Areas - 3900 and 4900
© 2019 Baker Hughes, a GE company LLC - All rights reserved. Consolidated Valves Sizing and Selection | 19
Standard Orifice Areas
1982 and 13900
300 - 0.968 0.957 0.926 0.898 0.874 0.852 0.832 0.813 0.796 0.780 0.764 0.750 0.736 0.723 0.710 0.699
350 - 0.968 0.963 0.930 0.902 0.877 0.854 0.834 0.815 0.797 0.781 0.765 0.750 0.736 0.723 0.711 0.699
400 - - 0.963 0.935 0.906 0.880 0.857 0.836 0.816 0.798 0.782 0.766 0.751 0.737 0.724 0.712 0.700
450 - - 0.961 0.940 0.909 0.883 0.859 0.838 0.818 0.800 0.783 0.767 0.752 0.738 0.725 0.712 0.700
500 - - 0.961 0.946 0.914 0.886 0.862 0.840 0.820 0.801 0.784 0.768 0.753 0.739 0.725 0.713 0.701
550 - - 0.962 0.952 0.918 0.889 0.864 0.842 0.822 0.803 0.785 0.769 0.754 0.740 0.726 0.713 0.701
600 - - 0.964 0.958 0.922 0.892 0.867 0.844 0.823 0.804 0.787 0.770 0.755 0.740 0.727 0.714 0.702
650 - - 0.968 0.958 0.927 0.896 0.869 0.846 0.825 0.806 0.788 0.771 0.756 0.741 0.728 0.715 0.702
700 - - - 0.958 0.931 0.899 0.872 0.848 0.827 0.807 0.789 0.772 0.757 0.742 0.728 0.715 0.703
750 - - - 0.958 0.936 0.903 0.875 0.850 0.828 0.809 0.790 0.774 0.758 0.743 0.729 0.716 0.703
800 - - - 0.960 0.942 0.906 0.878 0.852 0.830 0.810 0.792 0.774 0.759 0.744 0.730 0.716 0.704
850 - - - 0.962 0.947 0.910 0.880 0.855 0.832 0.812 0.793 0.776 0.760 0.744 0.730 0.717 0.704
900 - - - 0.965 0.953 0.914 0.883 0.857 0.834 0.813 0.794 0.777 0.760 0.745 0.731 0.718 0.705
950 - - - 0.969 0.958 0.918 0.886 0.860 0.836 0.815 0.796 0.778 0.761 0.746 0.732 0.718 0.705
1000 - - - 0.974 0.959 0.923 0.890 0.862 0.838 0.816 0.797 0.779 0.762 0.747 0.732 0.719 0.706
1050 - - - - 0.960 0.927 0.893 0.864 0.840 0.818 0.798 0.780 0.763 0.748 0.733 0.719 0.707
1100 - - - - 0.962 0.931 0.896 0.867 0.842 0.820 0.800 0.781 0.764 0.749 0.734 0.720 0.707
1150 - - - - 0.964 0.936 0.899 0.870 0.844 0.821 0.801 0.782 0.765 0.749 0.735 0.721 0.708
1200 - - - - 0.966 0.941 0.903 0.872 0.846 0.823 0.802 0.784 0.766 0.750 0.735 0.721 0.708
1250 - - - - 0.969 0.946 0.906 0.875 0.848 0.825 0.804 0.785 0.767 0.751 0.736 0.722 0.709
1300 - - - - 0.973 0.952 0.910 0.878 0.850 0.826 0.805 0.786 0.768 0.752 0.737 0.723 0.709
1350 - - - - 0.977 0.958 0.914 0.880 0.852 0.828 0.807 0.787 0.769 0.753 0.737 0.723 0.710
1400 - - - - 0.982 0.963 0.918 0.883 0.854 0.830 0.808 0.788 0.770 0.754 0.738 0.724 0.710
1450 - - - - 0.987 0.968 0.922 0.886 0.857 0.832 0.809 0.790 0.771 0.754 0.739 0.724 0.711
1500 - - - - 0.993 0.970 0.926 0.889 0.859 0.833 0.811 0.791 0.772 0.755 0.740 0.725 0.711
1550 - - - - - 0.972 0.930 0.892 0.861 0.835 0.812 0.792 0.773 0.756 0.740 0.726 0.712
1600 - - - - - 0.973 0.934 0.894 0.863 0.836 0.813 0.792 0.774 0.756 0.740 0.726 0.712
1650 - - - - - 0.973 0.936 0.895 0.863 0.836 0.812 0.791 0.772 0.755 0.739 0.724 0.710
1700 - - - - - 0.973 0.938 0.895 0.863 0.835 0.811 0.790 0.771 0.754 0.738 0.723 0.709
1750 - - - - - 0.974 0.940 0.896 0.862 0.835 0.810 0.789 0.770 0.752 0.736 0.721 0.707
© 2019 Baker Hughes, a GE company LLC - All rights reserved. Consolidated Valves Sizing and Selection | 21
Superheat Correction Factors
2050 - - - - - 0.985 0.954 0.899 0.860 0.830 0.804 0.781 0.761 0.742 0.726 0.710 0.696
2100 - - - - - 0.988 0.956 0.900 0.860 0.828 0.802 0.779 0.759 0.740 0.724 0.708 0.694
2150 - - - - - 0.956 0.900 0.859 0.827 0.801 0.778 0.757 0.738 0.722 0.706 0.692
2200 - - - - - 0.955 0.901 0.859 0.826 0.799 0.776 0.755 0.736 0.720 0.704 0.690
2250 - - - - - 0.954 0.901 0.858 0.825 0.797 0.774 0.753 0.734 0.717 0.702 0.687
2300 - - - - - 0.953 0.901 0.857 0.823 0.795 0.772 0.751 0.732 0.715 0.699 0.685
2350 - - - - - 0.952 0.902 0.856 0.822 0.794 0.769 0.748 0.729 0.712 0.697 0.682
2400 - - - - - 0.952 0.902 0.855 0.820 0.791 0.767 0.746 0.727 0.710 0.694 0.679
2450 - - - - - 0.951 0.902 0.854 0.818 0.789 0.765 0.743 0.724 0.707 0.691 0.677
2500 - - - - - 0.951 0.902 0.852 0.816 0.787 0.762 0.740 0.721 0.704 0.688 0.674
2550 - - - - - 0.951 0.902 0.851 0.814 0.784 0.759 0.738 0.718 0.701 0.685 0.671
2600 - - - - - 0.951 0.903 0.849 0.812 0.782 0.756 0.735 0.715 0.698 0.682 0.664
2650 - - - - - 0.952 0.903 0.848 0.809 0.779 0.754 0.731 0.712 0.695 0.679 0.664
2700 - - - - - 0.952 0.903 0.846 0.807 0.776 0.750 0.728 0.708 0.691 0.675 0.661
2750 - - - - - 0.953 0.903 0.844 0.804 0.773 0.747 0.724 0.705 0.687 0.671 0.657
2800 - - - - - 0.956 0.903 0.842 0.801 0.769 0.743 0.721 0.701 0.684 0.668 0.653
2850 - - - - - 0.959 0.902 0.839 0.798 0.766 0.739 0.717 0.697 0.679 0.663 0.649
2900 - - - - - 0.963 0.902 0.836 0.794 0.762 0.735 0.713 0.693 0.675 0.659 0.645
2950 - - - - - 0.902 0.834 0.790 0.758 0.731 0.708 0.688 0.671 0.655 0.640
3000 - - - - - 0.901 0.831 0.786 0.753 0.726 0.704 0.684 0.666 0.650 0.635
3050 - - - - - 0.899 0.827 0.782 0.749 0.722 0.699 0.679 0.661 0.645 0.630
3100 - - - - - 0.896 0.823 0.777 0.744 0.716 0.693 0.673 0.656 0.640 0.625
3150 - - - - - 0.894 0.819 0.772 0.738 0.711 0.688 0.668 0.650 0.634 0.620
3200 - - - - - 0.889 0.815 0.767 0.733 0.705 0.682 0.662 0.644 0.628 0.614
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API Fire Sizing
Q
W =
Latent Heat of Vaporization
Determine Q from Step (2).
Determine latent heat of vaporization from the fluid properties.
θ = cos-1
(
D
2
- D(1 - % Full)
D
) θ = cos-1
D
2(- D(1 - % Full)
D
)
2 2
2θ 2
Aws = As* ( ) Aws = As* π - 2θ
( )
2π 2π
Where θ is in radians
Q
w (vapor discharge capacity) = W =
Hfg
Where Hfg = latent heat of vaporization (btw/lb)
4) Determination of orifice area requirements Valves are to be sized
in accordance with previously defined methods given in “Sizing
Formulas” (see pages 8 - 9.)
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API Fire Sizing
B. Fire Sizing For Vessels Containing Gases Tω = vessel wall temperature, in degrees Rankine.
1) The following information is necessary prior to fire sizing a vessel T1 = gas temperature, absolute, in degrees Rankine, at the upstream
containing a vapor or gas. pressure, determined from the following relationship:
• Tank Size: Dimensions describing shape
P1 x Tn
• Mounting: Horizontal or vertical; height above ground T1 =
n
P
• Fluid: Composition by names of specific heats
Where:
• Operating pressure: P° (psia)
Pη = normal operating gas pressure, in pounds per square inch
• Set pressure, P (psig) absolute.
• Operating temperature: T° (˚F + 460) Tη = normal operating gas temperature, in degrees Rankine.
• R
elieving temperature: If not known calculate as The recommended maximum vessel wall temperature for the usual
shown below: carbon steel plate materials is 1100°F. Where vessels are fabricated
P = Set pressure, psig from alloy materials, the value for Tω should be changed to a more
appropriate recommended maximum.
P1 = Flowing pressure, psia = (P x 1.21) + 14.7
Po = Normal Operating pressure, psia Determination of Relief Valve Factor F1:
To = Normal operating temperature absolute (˚R)
0.1406 (Tω-T1)1.25
T1 = Relieving temperature = T1 - 460 F1 =
NOTE: Use caution when T1 exceeds 1100°F for carbon steel.
CKD X (T1)0.6506
P1 x To
T1 = Determine the exposed vessel surface area using the appropriate
o
P formula in Table A2.
2) Determine orifice area requirement. Now calculate Ac as follows:
The required orifice area for a safety relief valve on a
F1 x AS
gas-containing vessel exposed to an open fire can be AC =
determined by the following formula. √ P1
F xA
1 1
A=
√ P1
F1 can be determined from the following relationship. The
recommended minimum value of F1 is 0.01; when the
minimum value is unknown, F1 = 0.045 should be used.
0.1406 (Tω-T1)1.25
F1 = x
CKD (T1)0.6506
Where:
A = effective discharge area of the valve, in square inches.
A1 = exposed surface area of the vessel, in square feet.
P1 = upstream relieving pressure, in pounds per square inch absolute.
This is the set pressure plus the allowable overpressure plus the
atmospheric pressure.
C = coefficient determined by the ratio of the specific heat of the gas
at standard conditions. This can be obtained from Tables 4 and 5.
valves.bhge.com
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basis for general information purposes and believes it to be accurate as of the date of publication.
BHGE does not make any representation as to the accuracy or completeness of the information and
makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law,
including those of merchantability and fitness for a particular purpose or use. BHGE hereby disclaims
any and all liability for any direct, indirect, consequential or special damages, claims for lost profits,
or third party claims arising from the use of the information, whether a claim is asserted in contract,
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GEA31796C 09/2019