The Uses of Ultrasound in Food Technology
The Uses of Ultrasound in Food Technology
The Uses of Ultrasound in Food Technology
Abstract
The same physical and mechanical effects which have been utilised in sonochemistry, i.e. strong shear forces, particle
fragmentation, increased mass and heat transfer, nucleation of seeding, have been applied to food processing. Examples are
quoted from various applications where power ultrasound has been used to influence the development of living cells, improve
sterilisation and effect enzyme activity. Typically ultrasound can be used as a processing aid in extraction, crystallisation, freezing,
emulsification, filtration and drying.
without disrupting the cell walls. A simple example of nation, initial growth rate and reduced ripening times it
this is in the use of low power ultrasonic activation of is also a rival to chemical treatments and could lead to
a liquid nutrient media to enhance the rate of growth clean 'organic' farming.
of algal cells. Essentially this results in an increase in
the production of protein (up to three-fold) and repre- 2.2. Effect on living cells': sonochemical destruction
sents a real possibility for the production of food
materials from unusual sources for human or animal One of the major long-established industrial applica-
consumption [6]. tions of power ultrasound is for cleaning and it has
The production of yoghurt is an important process in proved to be an extremely efficient technology.
the food industry. Recent investigations have shown Ultrasound is particularly useful in surface decontami-
that the use of ultrasound as a processing aid can lead nation where the inrush of fluid which accompanies
to a total reduction in production time of up to 40% cavitational collapse near a surface is non-symmetric.
[7]. A very important finding in this work was that This powerful jet will dislodge dirt and bacteria from
sonication reduced the normal dependence of the process surfaces. The particular advantage of ultrasonic cleaning
on the origin of milk. Further, it appeared to improve in this context is that it can reach crevices that are not
both the consistency and the texture of the product. easily reached by conventional cleaning methods.
A remarkable influence of ultrasound on fish egg Indeed, a general patent has been applied for pertaining
hatching has been reported [8]. The eggs were exposed to the use of ultrasound as a method of pasteurisation,
to ultrasound of frequency 1 MHz for 35 min, three sterilisation and decontamination of instruments and
times a day and this led to a reduction in hatch time surfaces used within the medical, surgical, dental and
for loach from 72 to 60 h. This, in itself, is of consider- food processing industries [13]. One recent example of
able potential industrial importance for fish-farming but surface cleaning in food technology is the use of a
there were two other benefits of ultrasonic treatment. It combination of a bactericide and ultrasound to decon-
was found that the ultrasound increased the fraction of taminate hatchery eggs [14]. In hatcheries the eggs are
the eggs which hatched and further that, once hatched, normally laid 'clean' but a number (some 10%) have
the fish had a higher survival rate. surface contamination having been laid outside of the
Ultrasonically stimulated seed germination offers the nest. Dirty eggs are normally removed from the hatchery
possibility of increased productivity for large scale farm because the egg shells are porous and contamination
crops and in more general horticulture. Agricultural will penetrate to the inside and kill the developing
crop yields are dependent on the quality of the plant embryo. The result of this is that these eggs explode
variety and on the percentage seed germination and after about 10 days. Ultrasonically assisted cleaning
growth. There are several reports in the literature which produces decontamination of 'clean' eggs which is more
suggest that ultrasonic treatment of seeds before sowing efficient than the currently used spraying or gassing
is an effective method of improving crop yield. Normally technique and, more significantly, a decontamination of
this involves treatment of the seeds suspended in water the 'dirty' eggs which allows them to be used in the
which assists in the breaking of dormancy. In this way hatchery.
substantial reductions in the germination times of bean High power ultrasound alone is known to damage or
[9] and rice [10] have been achieved. Another report disrupt biological cell walls which will result in the
suggests that a 10 min aqueous ultrasonic treatment of destruction of living cells. Unfortunately very high inten-
lotus seeds at 0.7 W cm -2 produced a 30% improvement sities are required if ultrasound alone is to be used for
in germination [ 11 ]. complete sterilisation. However, as in the above exam-
More recent Russian studies have applied sonication ple, ultrasound can be employed in conjunction with
under dry conditions which may be carried out up to another technique (e.g., a bactericide) for the destruction
several months before actual sowing [12]. The subse- of micro-organisms. It can also be used to enhance the
quent handling and packaging of the seeds is perfectly sterilisation provided by heat treatment. The first report
conventional with no special precautions required. The on the synergy between ultrasound and heat as a mecha-
treatment unit itself uses ultrasonic equipment operating nism for killing bacteria was published in 1987 by
at 20 kHz with a vibrational amplitude of between 1 Ordonez [15] and was concerned with the vegetative
and 40 ~tm and is able to handle up to 600 kg h - 1 with bacterium Staphylococcus aureus. This report was fol-
the possibility of installation in a continuous packing lowed by a further paper from the same group in 1989
line. Amongst several examples, ultrasonic treatment [16] which showed the benefits of thermosonication (a
has been found to lead to a three-fold enhancement in term now given to the combined application of heat and
sunflower seed germination in soil and a 10 day reduc- ultrasound) of Bacillus subtilis spores. When ultrasound
tion in the ripening time of tomatoes. was applied at moderate temperatures, below those used
The general prospects for this type of technology are in pasteurisation, to brain/heart infusion contaminated
very good. Apart from offering improvements in germi- with Salmonella typhimurium a reduction of contamina-
T.J. Mason et aL/Ultrasonics Sonochemistry 3 (1996) $253-$260 $255
tion of 99% was observed [17]. Reductions in contami- surface. However, an increase in the activity of
nation were also observed in the similar treatment of s-amylase (on porous polystyrene) was produced on
skimmed milk. The enhancement to the efficiency of the irradiation with 7 MHz ultrasound [19]. This is a very
process induced by sonication decreased as temperature significant result since at this high frequency cavitation
increased. The treatment produced a substantial cannot occur and so, in this case, the increased activity
improvement in time using a small scale reactor operat- is thought to be associated with greater microstreaming
ing at 2 0 k H z and 150 W. Subsequent (but as yet of reagents to the surface.
unpublished) work has shown that the effect also extends It has been known for many years that ultrasound
to the inactivation of food enzymes. can be employed as a method of inhibiting enzyme
These findings are very significant to the food and activity. Nearly 60 years ago Chambers reported that
other industries which operate processes to sterilise or pure pepsin was inactivated by sonication probably as
pasteurise fluids with heat. It can be envisaged that a result of cavitation [20]. Peroxidase, which is found
process times and/or temperatures could be reduced to in most raw and unblanched fruit and vegetables, is
achieve the same lethality values. particularly associated with the development of off-
flavours and brown pigments. The effect of ultrasound
2.3. Effect on enzymes (20 kHz) on peroxidase:sigma-P8000 dissolved in 0.1 M
potassium phosphate at 20°C buffer pH 7 has been
One of the original uses of power ultrasound in reported (Fig. 1 ) [21 ]. The original activity of peroxidase
biochemistry was to break down biological cell walls to was progressively reduced by 90% as ultrasound was
liberate the contents (indeed many ultrasonic horn sys- applied over a 3 h period.
tems were first marketed as cell disruptors).
Subsequently it has been shown that the same power 2.4. Ultrasonically assisted extraction processes
ultrasound can be used to produce a positive effect on
enzyme activity, although if the intensity is too high the The classical techniques for the solvent extraction of
enzymes can be denatured. materials from vegetable sources are based upon the
A fruitful area of research has been the sonochemical correct choice of solvent coupled with the use of heat
activation of immobilised enzymes where ultrasound and/or agitation. The extraction of organic compounds
appears to be particularly useful in increasing the trans- contained within the body of plants and seeds by a
port of substrate to the enzyme. Using cz-chymotrypsin solvent is significantly improved by the use of power
(on agarose gel) and casein as substrate a two-fold ultrasound. The mechanical effects of ultrasound pro-
increase in activity was observed at 20 kHz [18]. Here vide a greater penetration of solvent into cellular materi-
the origin of the enhancement was thought to be associ- als and improves mass transfer. There is an additional
ated with increased penetration of the casein into the benefit for the use of power ultrasound in extractive
support gel induced by cavitational effects close to the processes which results from the disruption of biological
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cell walls to facilitate the release of contents. This has [27]. The effectiveness of ultrasonic extraction is greater
been shown in a study of the rate of ultrasonic extraction than normal thermal extraction and the time taken is
of sugar from sugar beet [22]. Combined with this effect reduced, the majority of material is extracted in the first
is enhanced mass transfer, due to the effects of micro- 10 min of sonication.
streaming which results in a more efficient method for An increase in the yield of the enzyme rennin from
sugar extraction. Ultrasonically assisted extraction can calf stomachs has been achieved using ultrasound [28].
also be applied to the production of medicinal com- Rennin is an important material used in the production
pounds such as helicid, berberine hydrochloride and of cheese from milk and, surprisingly, the activity of the
bergenin from Chinese plants (Fig. 2) [23]. In some ultrasonic extract was found to be slightly increased
cases sonication increased the efficiency of extraction at compared with normal methodology.
lower temperatures producing a purer product in a
shorter time. Thus helicid, which is normally extracted
2.5. Ultrasound in the processing of meat products
by refluxing in ethanol, can be obtained in a 50% higher
yield in half the extraction time at room temperature
Closely linked with extraction is the methodology
using ultrasound. Once again efficient cell disruption
employed for the production of processed meats.
and effective mass transfer are cited as the major factors
Generally this involves tumbling the meat particles with
leading to this enhancement.
an aqueous liquor containing salt. Ultrasound assists
Protein extraction from defatted soya beans was
the process by disrupting the meat myofibrils which
studied by Wang [24,25]. A continuous process was
releases a sticky exudate and this binds the meat together
developed where sonication of the slurry by a 550 W
and leads to an increase in the strength of the reformed
probe operating at a 20 kHz frequency resulted in an
product. The binding strength, water holding capacity,
efficient extraction which exceeded any previously avail-
product colour and yields were examined after treatment
able technology. This was scaled up to pilot plant for
either with salt tumbling, sonication or both. Samples
the extraction of soya bean protein [26].
which received both salt treatment and sonication were
The extraction of tea solids from leaves is commer-
superior in all qualities [29]. Similar results were
cially important because it is the starting point for the
obtained from a study of the effect of sonication on
production of instant tea. Instant tea is a powder derived
cured roiled ham [30].
from pure tea infusion from which water has been
A traditional method of tenderisation of meat is by
removed by spray drying. The use of ultrasound
mechanical pounding which makes poorer quality meat
improves extraction at 60°C by nearly 20% (Table 2)
more palatable. Sonication of steak has also been found
to be useful in the tenderisation process. In a pilot study
Table 2
Ultrasonic extraction of tea solids
involving sirloin steak the connective tissues were clearly
seen to be reduced when the meat had been subjected
Extraction conditions Solids extracted (% by mass) to treatment at room temperature at 40 kHz using
2 W cm -2 for 2 h [3l].
Heat at 100°C 38
Heat at 60°C 28
Sonicate at 60°C 33 2.6. Ultrasonically assisted crystallisation and freezing
Sonicate at 600C then raise to 100°C 40
Treat mixture for 10 rain, 20 kHz horn, filter and evaporate to Power ultrasound has proved to be extremely useful
dryness. Tea leaf concentration 5 g in 100 g water. in crystallisation processes. It serves a number of roles
T.J. Mason et al./Ultrasonics Sonochemistry 3 (1996) $253 $260 $257
homogenised
mixture out
thin metal
blade
Fig. 4. Liquid whistle homogeniser.
In 1960 a series of experiments was undertaken to isolate the solid from its mother liquors. Ultrasonic
compare four methods then in c o m m o n usage for the filtration of particulate matter from a liquid is now
emulsification of mineral oil, peanut oil and safflower arousing some interest since the rate of flow through a
oil [37]. The results proved that a homogeniser, which filter can be increased substantially on application of
operated via a liquid whistle, was superior to three other ultrasound.
types of apparatus, namely a colloidal mill and two Conventionally membranes of various sorts have been
types of sonicator, one of which employed a quartz employed ranging from the simple filter pad through
crystal and the other a barium titanate transducer. semi-permeable osmotic type membranes to those which
The hydrolysis of wool wax and the subsequent are used on a size-exclusion principle for the purification
refining of wool wax alcohols provides an excellent of polymeric materials. Unfortunately the conventional
example of the use of a laboratory liquid whistle reactor methodologies often lead to 'clogged' filters and, as a
[38]. Generally it is with liquid-liquid reactions involv- consequence, there will always be the need to replace
ing phase transfer catalysts that the full benefit of filters on a regular basis. There are two specific effects
ultrasonic homogenisers becomes evident. Sonication of ultrasonic irradiation which can be harnessed to
produces homogenisation, i.e. very fine emulsions, which improve the filtration technique: (i) sonication will cause
greatly increase the reactive interfacial area and allows agglomeration of fine particles (i.e. more rapid filtra-
faster reaction at lower temperatures. The products tion), yet (ii) will supply sufficient vibrational energy to
obtained using this technique were in higher yield than the system to keep the particles partly suspended and
obtained using a conventional hydrolysis and, perhaps therefore leave more free 'channels' for solvent elution.
of even more importance, the alcohols were cleaner and The combined influence of these effects has been
less coloured. This indicates that the ultrasonic method successfully employed to enhance vacuum filtration of
leads to less decomposition (Fig. 5). industrial mixtures such as coal slurry, which is a
An obvious benefit of the liquid whistle for emulsifi- particularly time consuming and difficult process [39].
cation is that it can be used for flow processing and can With the application of ultrasound to filtration, known
be installed 'on-line'. In this way volumes up to 12 000 as 'acoustic filtration', the moisture content of slurry
1/h can be processed as is the case in the manufacture containing 50% water can be rapidly reduced to 25%,
of such items as fruit juices, tomato ketchup and whereas conventional filtration achieves a limit of only
mayonnaise. 40% (Table 3). Since coal slurry is combustible at 30%
moisture content, the potential for this process is clearly
2.8. Ultrasonically assisted filtration and drying
Coal slurry 50 40 25
WOO1 w a x esters
hot aqueous ethanol
], wool wax alcohols + sodium soaps
Paper pulp > 80 70 60
NaOH / aliquat Peat > 90 80 48
Starch slurry 85 55 44
Fig. 5. Sonochemical hydrolysis of wool wax esters.
T.J. Mason et al./Ultrasonics Sonochemistry 3 (1996) $253-$260 $259
Table 4 Table 5
Sonically improved throughput of rotary drying unit Effect of sonication on the gel time of rice
Material for Initial Target final Increased throughput Type of rice Normal gel Gel time Acoustic
drying water % moisture % due to ultrasound time at 80°C after sonication power
Orange crystals 3.5 1.8 375 White rice 15 rain Very fast 0.35 W/ml
Grated cheese 16.8 5.9 40 Brown rice 25 rain 5 min 0.7 W/ml
Gelatin beads 12.9 3.7 83.3
Rice grains 27.6 14.5 122.2 50 g rice in 100 ml water, pre-sonicated 10 rain at room temperature.
(a) (b)
(a) as supplied
(b) 5 minute sonication
(c) 10 minutes sonication
50g rice in lOOmt water, 20kHz, 0.4 W/ml
(c)
Fig. 6. Effect of sonication on white rice.
$260 72J. Mason et al./Ultrasonics Sonochemistry 3 (1996) $253-$260
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